Scope & Functions of Material Management
Scope & Functions of Material Management
Materials management is defined as “the function responsible for the coordination of planning,
sourcing, purchasing, moving, storing and controlling materials in an optimum manner so as to
provide a pre-decided service to the customer at a minimum cost”.From the definition, it is clear
that the scope of materials management is vast.
involves estimating the individual requirements of parts, preparing materials budget, forecasting
the levels of inventories, scheduling the orders and monitoring the performance in relation to
production and sales.
Purchasing:
This includes the selection of sources of supply finalization in terms of purchase, placement of
purchase orders, follow-up, maintenance of smooth relations with suppliers, approval of payments
to suppliers, evaluating and rating suppliers.
Stores management or management:
This involves physical control of materials, preservation of stores, minimization of obsolescence
and damage through timely disposal and efficient handling, maintenance of store records, proper
location and stocking. A store is also responsible for the physical verification of stocks and
reconciling them with book figures. A store plays a vital role in the operations of a company.
Inventory control or management:
Inventory generally refers to the materials in stock. It is also called the idle resource of an
enterprise. Inventories represent those items, which are either stocked for sale or they are in the
process of manufacturing or they are in the form of materials, which are yet to be utilized. The
interval between receiving the purchased parts and transforming them into final products varies
from industries to industries depending upon the cycle time of manufacture. It is, therefore,
necessary to hold inventories of various kinds to act as a buffer between supply and demand for
the efficient operation of the system. Thus, effective control on inventory is a must for the smooth
and efficient running of the production cycle with the least interruptions.
Other related activities
Example:
Specifications of an axle block are Inside Dia. = 2 ± 0.1 cm, Outside Dia. = 4 ± 0.2 cm and Length
= 10 ± 0.5 cm.
3S
Specifications: It refers to a precise statement that formalizes the requirements of the customer. It
may relate to a product, process or service.
Value analysis: Value analysis is concerned with the costs added due to inefficient or unnecessary
specifications and features. It makes its contribution to the last stage of the product cycle, namely,
the maturity stage. At this stage research and development no longer make positive contributions
in terms of improving the efficiency of the functions of the product or adding new functions to it.
Ergonomics (Human Engineering): The human factors or human engineering is concerned with the
man-machine system. Ergonomics is “the design of human tasks, man-machine system, and
effective accomplishment of the job, including displays for presenting information to human
sensors, controls for human operations and complex man-machine systems.” Each of the above
functions is dealt with in detail.