CHE504 - Lab Report On Distillation Colu
CHE504 - Lab Report On Distillation Colu
Remarks:
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Date: Date:
TABLE OF CONTENT
2.0 INTRODUCTION......................................................................................................... 3
12.0 REFERENCES............................................................................................................ 23
Distillation is a separation process where liquid or vapor mixture of two or more substance is
separated into its desired component fractions through boiling and condensation. In this
experiment, mixture of methylcyclohexane (MCH) and toluene were used. This experiment
was conducted to determine pressure drop for various boil-up rates in a batch distillation, the
degree of foaming on trays each time the power increased and the measurement of Refractive
Index. There are two parts of experiments were conducted which were determining pressure
drop in batch distillation and determining unknown concentration. With the aim of getting
pressure drop of the column, the power was set up to 0.5kW, 0.75kW, 1.00kW, and 1.25kW.
For every power, 100mL of sample was collected to measure the Refractive Index. It is
observed the degree of foaming was increased with the increment of power. For experiment
B, pure MCH, pure toluene, 25% MCH, 50% MCH and 75% MCH were tested for their
Refractive Index to compare the value with the previous sample from experiment A. It can be
concluded that this experiment has achieved its objectives which is the boil-up rates depend
on the heater power used. The greater the heater power, the higher the boil-up rates will be
and the refractive index values shows an increment when the power input increase.
Separation process consist of distillation that can purified the organic liquid. This process
separating mixture into two or more products that consist of different boiling points through
the vaporization of a liquid mixture components and the recycling of counter-current gas
liquid flow in the column. Therefore, the liquid phase richer is less volatile which has higher
boiling point and the vapor phase is more volatile with the lower boiling point component.
Distillation process is the most of common separation used in industry because its known as
90% efficiency in separation process and significantly user of energy in the heating process
that necessarily involved. The apparatus used in the distillation process is Distillation
Column.
The column of the distillation column has many types of tray such as bubble cap
trays, sieve tray and packed bed column. The principal of bubble cap tray is not a counter
current flow but cross flow on every stage while sieve tray flow with counter current flow.
Furthermore, packing column can have a lower pressure drop and good for thermally
sensitive liquid. To determine the appropriate tray, it will consider the fouling tendency,
allowable of pressure drop and turndown requirement in the column.
(a) (b)
Figure 1 - (a) Packing Columns (b) Bubble Cap Tray, Sieve Tray, Valve Tray
The separation of distillation process that use heating power can separate the vapor
and liquid phase. Heating element installed at the bottom of to ensure the liquid mixture
evaporates in the whole column. The vapor phase will rise up into the condenser and the
product will be entering into the distillate tank, meanwhile the liquid will go downward as a
waste or bottom products. There are two heat exchangers above the distillation column. The
function of the second exchanger acts as condenser which allow the vapor leaving the first
From the distillation column system, there are two principle method that need to be
followed in order to carry out the experiment which is batch distillation method and
continuous steady state distillation process. Batch distillation process is the process when
there is no reflux and the vapor that boiling the liquid mixture to be separated and condensing
vapor not allowing any liquid to return into the top column. Therefore, the continuous
distillation process is vice versa. Some example of continuous distillation is flash distillation
(single stage partial vaporization) and rectification distillation.
In the industries, there are many categories of products that use distillation for
separation such as petroleum refining, petrochemical, process of natural gas and beverage. In
generally, the typical aim to remove the light component from mixture of heavy component.
Other example of distillation process is within the food industries which concentrating
essential oils and flavour, deodorization of fats and oil.
1) To determine the pressure drop over the distillation column for various boil-up rate.
2) To determine the mixture compositions by using refractometer.
The unit operation distillation is a method used to separate the components of a liquid
solution, which depends upon the distribution of these various components between a vapor
and liquid phase (Geankoplis,1993). Distillation is a physical process used to separate
chemicals from a mixture depending on the differences in volatilities of the components that
make up the mixture. In the distillation process, a volatile vapor phase and a liquid phase that
vaporizes are involved (Geankoplis, 1993). Their operation is based on the difference in
boiling temperatures of the liquid mixture components.
VMCH (ρMCH )
MWMCH
Composition of Methylcyclohexane, XMCH =
VMCH (ρMCH ) VolumeTol (ρTol )
+
MWMCH MWTol
Where,
VMCH = Volume of Methylcyclohexane, mL
VTol = Volume of Toluene, mL
MWMCH = Molecular Weight of Methylcyclohexane, 98.189g/mol (PubChem, 1997)
MWTol = Molecular Weight of Toluene, 92.141g/mol (PubChem, 2002)
ρMCH = Density of Methylcyclohexane, 770 kg/m3
ρTol = Density of Toluene, 867 kg/m3
The most volatile component will vaporized first for which in this case is the
methylcyclohexane until they reach equilibrium. The vapor raised in the boiler flow into the
unit at the bottom of the column. The velocity of the vapor passing through the column
depends on the boil-up rate. As the vapor passes straight upward through the liquid on the
sieve trays (Tham M. T., 1997), resctriction occurs on the holes of the trays causing pressure
drop.
The refractive indexes can be measured for mixtures of known concentration made up
for the binary system. The refractometer works using the principle of light refraction through
liquids (ProSciTech, 2014). It measure the critical angle of the liquid or mixture under test
and different concentration will yield to different reading of the critical angle. Critical angle
is the maximum angle of incident for refraction to still occur which angle of refraction of 90°
from denser to less dense medium (Prisms, n.d.).
5.1 Materials
1) 10L 50 mole percent Methylcyclohexane – 50 mole percent Toluene
2) Pure methylcyclohexane
3) Pure Toluene
4) 25 mole percent, 50 mole percent and 75 mole percent methylcyclohexane
5) Distilled water
5.2 Apparatus
1) Continuous Distillation Column (UOP3CC)
2) 100mL measuring cylinder
3) Stopwatch
4) Automatic Digital Refractometer RX-5000𝛼
5) Dropper
6) 250mL Beaker
Cover Plate
Sample Stage
Measurement Principle
Touch screen
Figure 3 - Digital Refractometer using the principle that as density increases, the
refractive index rises proportinately (Automatic Digital Refractometer RX-5000a, n.d.)
T11
DECANTER
V8
REFLUX
VALVE F11
V10
T
T10
V7 V5
COLUMN V14
T1
T13
T2 TOP
T3 V3 PRODUCT COOLING
MANOMETER T4 RECEIVER WATER
P1
E-4
T5 V12 V4 V15
T6 FEED TANKS
T7
T8 VACUUM
PUMP
V6
T14
T9 T
REBOILER FEED PUMP
T
V1
HEATER
V2
HEAT
EXCHANGER
BOTTOM
PRODUCT
RECEIVER
Figure 4- P&ID for UOP3CC Continuous Distillation Column Used in the Experiment
6.2 Experiment A
1) The experiment started when the power of control panel was turned on and all the
valves were closed except valve 10 on the reflux pipe and the boiler filled with 10
litres of mixture to be distilled.
2) The temperature selector switch was set to T9 which is the temperature in the
reboiler.
3) Valve V5 was opened and admitted the cooling water to the condenser
approximately 3 litre/min.
4) When the control panel has been turned on the power controller, the reboiler
heating element that fully anticlockwise was switched by the turning on power
heating element to ‘power’ on position.
5) The reading of power approximately 0.5kW was set on the power controller and
then the content of the reboiler was warmed up which observed on the
temperature readout meter for 10 minutes heating.
1) The heater power, feed pump motor and reflux valve at the console was switched
off.
2) The equipment was disconnected from electrical supply when the equipment not
used.
3) All the water from the system was drained using the drain valves V2, V3, V4,
V11 and by breaking the pipe connections of the bottoms product cooler and feed
pump.
6.4 Experiment B
1) The volume of constituent was calculated.
2) R.I. measured with the makeup of small quantities of 25 mole percent, 50mol
percent, 75 mole percent and 100 mole percent methyl cyclohexane.
3) The refractive index (R.I) of pure methyl cyclohexane and pure toluene was
measured.
200
Pressure Drop (cm H2O)
150
100
50
0
0 10 20 30 40 50 60 70 80 90 100
Boil-up Rate (L/hr)
1.4900
1.4800
1.4700
1.4600
1.4500
1.4400
1.4300
1.4200
1.4100
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10
MOLE FRACTION OF MCH
Refractive Index
Power (kW)
Reading 1 Reading 2 Average
0.50 1.43754 1.43755 1.43755
0.75 1.43791 1.43747 1.43769
1.00 1.45185 1.45184 1.45185
1.25 1.45809 1.45833 1.45821
i. 0.50 kW
0.1 L
Boil − up rate =
1 hr
2.2 min ×
60 min
L
= 2.7273
hr
iii. 1.00 kW
0.1 L
Boil − up rate =
1 hr
7s×
3600 s
L
= 51.4286
hr
iv. 1.25 kW
0.1 L
Boil − up rate =
1 hr
4s×
3600 s
L
= 90
hr
100
=
Voltol MWMCH ρ
1+ × × tol
VolMCH MWtol ρMCH
Therefore,
VolMCH + Voltol = 100 mL
1 VolMCH + 0.2792 VolMCH = 100 mL
1.2792 VolMCH = 100 mL
VolMCH = 78.1739 mL
Voltol = 21.8261 mL
Therefore,
VolMCH + Voltol = 100 mL
1 VolMCH + 2.5134 VolMCH = 100 mL
3.5134 VolMCH = 100 mL
VolMCH = 28.4625 mL
Voltol = 71.5375 mL
Refractive Index
Concentration
Reading 1 Reading 2 Average
100% 1.42341 1.42343 1.42342
75% 1.43768 1.43773 1.45771
50% 1.45488 1.45498 1.45493
25% 1.47446 1.47477 1.47462
0% 1.49634 1.49642 1.49638
Fraction or stage distillation with reflux, from a simplified form of view is considered to be a
process which series of flash-vaporization are arranged in such manner that the vapor and
liquid product counter current to each other at each of the stages. The degree of separation of
the liquid mixture depends greatly on the volatility of one component to the others. The most
volatile component will be boiled as vapor thus separating it with the least volatile
component. The liquid product will be collected at the bottom and the vapor product will be
collected at the top part of the distillation column.
Besides that, the varying power input will also affect the degree of foaming, and the
refractive index of the system. The degree of foaming varies as the power input were set
differently. At 0.5 kW, the foaming at the trays were observed to be at “gently localised”
state but at 0.75 kW, 1.00 kW, and 1.25 kW, the degree of foaming were observed to be at
“foaming violently over the trays” state. The different degree of foaming is dependent on the
upward vapor flow. The higher the power input, the higher the upward vapor flow thus
resulting more ‘violent’ degree of foaming. Apart from that, the refractive index of the
mixture was observed to increases when the power input increases. The refractive index value
of the condensate from Experiment A is taken to compare with the calibration curve from
Experiment B.
As for experiment B, the main objective is to determine the refractive index of MCH
for the calibration curve. Samples with different MCH mole fraction were prepared and each
of the samples refractive index were measured by using refractometer. From the result
obtained from conducting experiment B, graph of refractive index versus mole fraction of
Comparing with the calibration curve from Experiment B, the refractive index of the
condensates from Experiment A, shows that the major constituent of the top product of the
distillation column is methylcyclohexane since the refractive index value is closer to that of
high concentration of methylcyclohexane. However based on the results, as the power input
is increases, the composition of the major constituent is also changing. At higher boil – up
rate, the rate vaporization of toluene increases overcoming the rate of vaporization of
methylcyclohexane resulting in refractive index showing the pattern to go closer towards that
of pure toluene.
Since the feed is only fed once where we continue using the balance for the first
power input for the next one, as methylcyclohexane is mostly vaporizes since the boiling
point is lower than toluene, this could also lead to the fact that the value of the refractive
index of the condensates at Experiment A are much closer to that of pure toluene as the
power input is increases. Thus, making as the experiment goes on, the balance of the binary
mixture feed in the reboiler contained mainly of toluene.
As conclusion, this experiment has achieved their objective which was to determine the
pressure drop over the distillation column for various boil-up rates and to determine the
mixture compositions by using refractometer which set up to two parts. From the experiment
A, the boil-up rates depend on the heater power used. The greater the heater power, the
higher the boil-up rates will be. The boil-up rates are measured by getting the time taken for
the volume of distillate to reach 100 mL, as the temperature increase, the time taken to
reached 100 mL is decreasing. As the refractive index values are also recorded and there are
increasing when the power input increase. For the experiment B, graph 7.2 shows the
relationship between the mixture composition or mole fraction of methylcyclohexane with
their refractive index. From the graph, it shows that the graph undergoes steady drop and
sudden increases before it drop steadily again.
There are several recommendations that should be followed while conducting this experiment
in order to get more accurate data. Firstly, each time after collecting the sample, immediately
close the vial to prevent unnecessary evaporation of methylcyclohexane. Secondly, it is
recommended to use glove while collecting the sample as the sample is still hot. Thirdly,
each time to measure the refractive index of the samples, clean the surface of refractometer
using distilled water. Lastly, for the following experiment after measuring the refractive
index of the sample, make sure to put the mixture back into the inlet for reuse.
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