Disassembly and Replacement Procedures

6-3-17. Replacing the Position Detection Board (for the Detection of the Humidity
Chamber Cover)
(1) Remove the humidity chamber cradle from the up-
per section of the main body.
See (1) ~ (3) in “6-3-12. Replacing the Humidity
Chamber Cradle.”
(2) Remove the position detection board.
Remove the tapping screw (M3 x 8) with a Phillips
screwdriver and then remove the connector.

Tapping screw (M3x8)

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-3-18. Replacing the Control Power Transformer

(1) Remove the upper section of the main body from
the main body.
See (1) ~ (5) in “6-3-1. “Removing the Upper Sec-
tion of the Main Body from the Main Body.”
(2) Remove the wire.
Remove the connector (JA16) from the control board
(for the Dual Incu i) and the connector (JC6: 100V
or JC7: 120V/230V) from the heater control board
(for the Incu i). Cut the Tie Wrap fixing the removed
wire.
For details, see “[8] Wiring Diagram.” JA16

JC6 or JC7

118
 Disassembly and Replacement Procedures

(3) Remove the control power transformer.

Remove the four tapping screws (M4 x 14) with a Tapping screw (M4x14)
Phillips screwdriver.

Tapping screw (M4x14)

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-3-19. Replacing the Drive Power Transformer

(1) Remove the upper section of the main body from
the main body.
See (1) ~ (5) in “6-3-1. “Removing the Upper Sec-
tion of the Main Body from the Main Body.”

DISASSEMBLY AND REPLACEMENT

(2) Remove the wire.
Remove the connector (JI1) from the rectifier board
and the connector (JC8: 100V or JC9: 120V/230V)
from the heater control board (for the Incu i). Cut JI1
the Tie Wrap fixing the removed wire.
For details, see “[8] Wiring Diagram.”

JC8 or JC9

(3) Remove the drive power transformer.

Remove the four tapping screws (M4҂14) with a
Phillips screwdriver.

Tapping screw (M4x14)

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

119
 Disassembly and Replacement Procedures

6-3-20. Replacing the Oxygen Controller Assembly

(1) Remove the rear panel of the main body.
See (1) ~ (3) in “6-1-1. Removing the Main Body
from the HL Stand.”
(2) Remove the connectors from the control board (for
the Dual Incu i).
JA9 JA4
Remove the connectors (JA4 and JA9) from the con-
trol board (for the Dual Incu i).
For details, see “[8] Wiring Diagram.”

(3) Remove the pipe of the oxygen supply valve.

Pipe of the oxygen

supply valve

(4) Remove the screws fixing the oxygen controller as-

sembly.
Remove the two double sems screws (M4 x 10) with Double sems screw (M4x10)
a Phillips screwdriver.

(5) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-3-21. Replacing the Mass Flow Valve

(1) Remove the oxygen controller assembly.
See (1) ~ (4) in “6-3-20. Replacing the Oxygen Con-
troller Assembly.”
(2) Remove the cover.
Remove the two double sems screws (M3 x 8) with
a Phillips screwdriver.

Double sems screw (M3x8)

120
 Disassembly and Replacement Procedures

(3) Remove the pipes and the mass flow valve.

Remove the two double sems screws (M3 x 8) with
a Phillips screwdriver. Double sems
screw (M3x8)

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-3-22. Replacing the Solenoid Valve

(1) Remove the oxygen controller assembly.
See (1) ~ (4) in “6-3-20. Replacing the Oxygen Con-
troller Assembly.”
(2) Remove the cover.

DISASSEMBLY AND REPLACEMENT

Remove the two double sems screws (M3 x 8) with
a Phillips screwdriver.

Double sems screw (M3x8)

(3) Remove the pipes and the solenoid valve. qNC solenoidvalve
The solenoid valve q is an NC (normally closed)
type and the solenoid valve w is an NO (normally
open) type, as shown in the figure on the right.
Remove the two double sems screws (M4 x 8) of
each solenoid valve with a Phillips screwdriver.

wNO solenoid valve

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

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 Disassembly and Replacement Procedures

6-4. Power Unit

6-4-1. Replacing the Control Board (for the Dual Incu i)

(1) Pull out the power box.
See (1) ~ (5) in “6-1-1. Removing the Main Body
from the HL Stand.”
(2) Remove the SpO2 unit.
Sems screw (M3x8)
Remove the two sems screws (M3 x 8) with a Phillips
screwdriver.

(3) Remove the SpO2 slide plate.

Remove the connector (JA2) from the control board
(for the Dual Incu i).
Remove the three sems screws (M3 x 8) with a
Sems screw
Phillips screwdriver. Sems screw (M3x8)
(M3x8) Connector (JA2)

(4) Remove the connectors (JA3, JA4, JA5, JA8, JA9, JA7 JA9
JA10, JA11, A16, JA17, JA19, JA21 and JA22) from
JA10 JA3 JA22
the control board (for the Dual Incu i).
For details, see “[8] Wiring Diagram.” JA11 JA4
JA8
JA21
JA16
JA17

JA19

(5) Remove the control board (for the Dual Incu i).
Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.
Remove the four studs on the connectors of the Sems screw (M3x8)
Power Pack i (UPS) and the control panel with a
box wrench (distance between the opposite sides:
5mm) from the panel side. Remove the two sems
screws (M3 x 8) on the connector of the weight moni-
tor with a Phillips screwdriver.
(6) Reassembly: Reassemble in the reverse order of dis-
assembly.
Sems screw (M3x8)

Stud

122
 Disassembly and Replacement Procedures

6-4-2. Replacing the Battery

(1) Remove the control board (for the Dual Incu i).
See (1) ~ (5) “6-4-1. Replacing the Control Board
(for the Dual Incu i).”
(2) Remove the battery.
Cut the two leads of the battery soldered on the con-
trol board (for the Dual Incu i) with pliers.
Lead

Battery

(3) Fix a new battery to the control board (for the Dual
Incu i). Hole in the control board
Fix a new battery with a Tie Wrap inserted into the
two holes in the control board.

DISASSEMBLY AND REPLACEMENT

(4) Connect the connector of the new battery to the con-
trol board (for the Dual Incu i).
Connect the connector of the new battery to the con-
nector (JA 18) of the control board (for the Dual Incu
i).

Connector (JA18)

(5) Reassembly: Reassemble in the reverse order of dis-

assembly.

123
 Disassembly and Replacement Procedures

6-4-3. Replacing the Heater Control Board (for the Incu i)

(1) Pull out the power box.
See (1) ~ (5) in “6-1-1. Removing the Main Body
from the HL Stand.”
(2) Remove the SpO2 unit and the SpO2 slide plate.
See (2) and (3) in “6-4-1. Replacing the Control
Board (for the Dual Incu i).”
(3) Remove the power box.
JC8 or JC9
Remove the following connectors connected to the
boards below.
<Heater control board (for the Incu i)>
JC2
JC1, JC2,
JC6: 100V or JC7: 120V/230V, JC6 or JC7
JC8: 100V or JC9: 120V/230V
JC1

<Control board (for the Dual Incu i)> JA9

JA3, JA4, JA5, JA8, JA9, JA10, JA16, JA19, JA21
JA10 JA3
JA4
JA8
JA21
JA16
JA5

JA19

<Rectifier board (for the Dual Incu i)>

JI1

JI1

<Height adjustment drive board>

JQ5, JQ7, JQ8

JQ8

JQ7
JQ5

124
 Disassembly and Replacement Procedures

Remove the coating clip on the side of the power

box plate.
<Protective earth terminal>
Remove the five sems screws (M4 x 8) fixing the
earth terminals of the upper section of the main
body, the oxygen controller, the high temperature
sensor, the warming heater and the humidifying
heater with a Phillips screwdriver.
Pull out the power box.

Sems screw (M4x8)

(4) Remove the rectifier board.

Remove the four sems screws (M3 x 8).

Sems screw (M3x8)

DISASSEMBLY AND REPLACEMENT

(5) Remove the capacitor cover.
Remove the two nuts (M3) with a box wrench (dis-
tance between the opposite sides: 5.5mm).

Nut (M3)

(6) Remove the heater control board (for the Incu i).
Remove the connector (JC5) from the heater con- JC4
trol board (for the Incu i).
Remove the two terminals (JC4) from the heater
control board (for the Incu i) with a Phillips screw-
driver.
JC5

(7) Reassembly: Reassemble in the reverse order of dis-

assembly.

125
 Disassembly and Replacement Procedures

6-4-4. Replacing the Power Cord Inlet

(1) Remove the power box.
See (1) ~ (3) in “6-4-3. Replacing the Heater Con-
trol Board (for the Incu i).”
(2) Remove the connecting terminal of the power cord
inlet. Remove the two sems screws (M3 x 6) of the Sems screw (M3x6)
connecting terminal of the power cord inlet con-
nected to the fuse holder with a Phillips screwdriver.

(3) Remove the protective earth terminal of the power

cord inlet.
Remove the sems screw (M4 x 8) fixing the protec- Sems screw (M4x8)
tive earth terminal of the power cord inlet connected
to the power box with a Phillips screwdriver. For
details, see “[8] Wiring Diagram.”

(4) Remove the power cord inlet from the power box.
Remove the two sems screws (M3 x 8) with a Phillips
screwdriver. Sems screw (M3x8)

(5) Reassembly: Reassemble in the reverse order of dis-

assembly.

126
 Disassembly and Replacement Procedures

6-4-5. Replacing the Buzzer

(1) Pull out the power box and then remove the SpO2
unit and the SpO2 slide plate.
See (1) ~ (2) in “6-4-3. Replacing the Heater Con-
trol Board (for the Incu i).”
(2) Remove the connector connected to the control
board (for the Dual Incu i).
Remove the connector (JA17) from the control board
(for the Dual Incu i).

JA17

(3) Remove the buzzer from the power box.

Remove the two sems screws (M3 x 8) with a Phillips
screwdriver.

DISASSEMBLY AND REPLACEMENT

Sems screw (M3x8)

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-4-6. Replacing the Noise Filter

(1) Remove the power box. See (1) ~ (3) in “6-4-3. Re-
moving the Heater Control Board (for the Incu i).”
(2) Remove the noise filter.
Open the terminal base cover.
Remove the terminals fixing the terminal base with
a Phillips screwdriver.
Terminal
Sems screws
(M4x8)

Sems screws
(M4x8)

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

127
 Disassembly and Replacement Procedures

6-4-7. Replacing the Height Adjustment Drive Board

(1) Remove the power box.
See (1) ~ (3) in “6-4-3. Replacing the Heater Con-
trol Board (for the Incu i).”
(2) Remove the connector connected to the height ad-
justment drive board.
Remove the connector (JQ1) from the height adjust-
ment drive board.

Sems screw (M3x8)

(3) Remove the height adjustment drive board.

Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.
(4) Connect the jumper pin to the “S” of JQ10 on a new
Sems screw
height adjustment drive board to use.
(M3x8)

(5) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-4-8. Replacing the Rectifier Board

(1) Remove the power box.
See (1) ~ (3) in “6-4-3. Replacing the Heater Con-
trol Board (for the Incu i).”
(2) Remove the connector connected to the rectifier
board.
Remove the connector (J14) from the rectifier board.
(3) Remove the rectifier board.
Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.

Sems screw
(M3x8)

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

128
 Disassembly and Replacement Procedures

6-4-9. Replacing the Fuse

(1) Pull out the power box.
See (1) ~ (5) in “6-1-1. Removing the Main Body
from the HL Stand.”
(2) Remove the fuse.
After pulling out the power unit, pull out the fuse
with a flat head screwdriver.
Fuse

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-4-10. Replacing the Insulating Substrate (SpO2 Unit)

DISASSEMBLY AND REPLACEMENT

(1) Remove the rear panel of the main body.
See (1) ~ (3) in “6-1-1. Removing the Main Body
from the HL Stand.”
(2) Remove the SpO2 unit.
Remove the two sems screws (M3 x 8) with a Phillips
screwdriver.

Sems screw (M3x8)

(3) Remove the SpO2 module (MX-1).

Remove the SpO2 module (MX-1) from the SpO2
unit.

Masimo board

(4) Remove the insulating substrate (SpO2 unit).

Loosen the two setscrews (M3 x 6) with a hexagon
wrench. Remove the four double sems screws (M3
x 6) with a Phillips screwdriver.
Double sems screw (M3x6)
(5) Reassembly: Reassemble in the reverse order of dis-
assembly. Setscrew
(M3x6)

129
 Disassembly and Replacement Procedures

6-5. Control Panel

6-5-1. Replacing the Arm for Mounting the Function Rail

(1) Remove the screws fixing the control panel and the
arm.
Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.

Sems screw (M3x8)

(2) Remove the screws fixing the cable guide.

Remove the two double sems screws (M3 x 8) with
a Phillips screwdriver.

Double sems screw (M3x8)

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

6-5-2. Replacing the Cable Guide

(1) Remove the screws fixing the cable guide.
Remove the two double sems screws (M3 x 8) with
a Phillips screwdriver.

Double sems screw (M3x8)

(2) Reassembly: Reassemble in the reverse order of dis-

assembly.

130
 Disassembly and Replacement Procedures

6-5-3. Replacing the Front Panel

(1) Remove the cable.
Loosen the two screws fixing the cable with a small
Phillips screwdriver and remove the cable. Loosen the screw.

(2) Remove the rear panel.

Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.
Sems screw (M3x8)

DISASSEMBLY AND REPLACEMENT

(3) Remove the LCD module, the LCD display board,
and the CCFL inverter together with the chassis
from the front panel.
Remove the five sems screws (M3 x 8) with a Phillips Sems screw (M3x8)
screwdriver.

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Take care not to get the cable caught. Insert a
silicone tube (ø2) into the groove around the front
panel.

131
 Disassembly and Replacement Procedures

6-5-4. Replacing the Rear Panel (with Alarm Lamp)

(1) Remove the cable.
Loosen the two screws fixing the cable with a small
Phillips screwdriver and remove the cable. Loosen the screw.

(2) Remove the screws fixing the panel and the arm.
Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.

Sems screw (M3x8)

(3) Remove the rear panel.

Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.
Sems screw (M3x8)

(4) Remove the attachment fixing the speaker.

Remove the three tapping screws (M3 x 6) with a Tapping screw (M3x6)
Phillips screwdriver.

(5) Remove the connector cap from the rear panel.

Connector cap
Remove the connector cap from the rear panel by
either pulling out the legs of the cap or cutting them.
(6) Reassembly: Reassemble in the reverse order of dis-
assembly.

CAUTION
쎲 Take care not to get the cable caught. If you cut
the legs of the connector cap when removing it,
attach a new connector cap.

132
 Disassembly and Replacement Procedures

6-5-5. Replacing the LCD Module

(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the connector connected to the LCD mod-
ule.
Remove the connector of the CCFL inverter and the
tab of the touch panel.
Connector

Tab

(3) Remove the LCD module, the LCD display board,

and the CCFL inverter together with the chassis.
Remove the five sems screws (M3 x 8) with a Phillips
screwdriver. Sems screw (M3x8)

DISASSEMBLY AND REPLACEMENT

(4) Remove the LCD module from the chassis.
Remove the two sems screws (M3 x 8) with a Phillips
screwdriver.

Sems screw (M3x8)

(5) Remove the cable attached to the back of the LCD

module.
Remove the flexible flat cable from the LCD mod-
ule.
Flexible flat cable

(6) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Be sure to attach the flexible flat cable with the
correct side up. Take care not to get the touch
panel tab bent or caught.

133
 Disassembly and Replacement Procedures

6-5-6. Replacing the Speaker

(1) Remove the cable.
Loosen the two screws fixing the cable with a small
Phillips screwdriver and remove the cable. Loosen the screw.

(2) Remove the rear panel.

Remove the four sems screws (M3 x 8) with a
Phillips screwdriver.
Sems screw (M3x8)

(3) Remove the connector connected to the LCD dis-

play board.
Remove the connector (JB1) from the LCD display
board.
Connector

(4) Remove the attachment fixing the speaker.

Remove the three tapping screws (M3 x 6) with a Tapping screw (M3x6)
Phillips screwdriver.

(5) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Take care not to get the cable caught.

134
 Disassembly and Replacement Procedures

6-5-7. Replacing the Alarm Lamp Board

(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the alarm lamp board.
Sems screw (M3x8)
Remove the two sems screws (M3 x 8) with a Phillips
screwdriver. Remove the connector from the alarm
lamp board.

Connector

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Take care not to get the cable caught.

DISASSEMBLY AND REPLACEMENT

6-5-8. Replacing the Power Indicator Board
(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the power indicator board.
Remove the connector from the power indicator
board.

Power indicator
board assembly

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Take care not to get the cable caught.

135
 Disassembly and Replacement Procedures

6-5-9. Replacing the LCD Display Board

(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the connectors connected to the LCD dis-
play board.
Remove the connectors (JB1, JB2, JB9, JB11, JB19)
from the LCD display board.

Connector

(3) Remove the LCD display board.

Remove the 13 sems screws (M3 x 8) with a Phillips
screwdriver.
Sems screw (M3x8)

(4) Remove the cable attached to the LCD display board.

Remove the flexible flat cable from the back of the
LCD display board.

Flexible flat cable

(5) Reassembly: Reassemble in the reverse order of dis-

assembly.
(6) After reassembling, perform various setting proce-
dures on the control panel.

CAUTION
쎲 Take care not to get the cable caught.

136
 Disassembly and Replacement Procedures

6-5-10. Replacing the CCFL Inverter

(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the CCFL inverter.
Remove the two cables (upper and lower). Remove
Cable
the two double sems screws (M3 x 8) with a Phillips
screwdriver.
Double sems
screw (M3x8)

Cable

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Take care not to get the cable caught.

DISASSEMBLY AND REPLACEMENT

6-5-11. Replacing the Button Cell Battery for the Control Panel
(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the button cell battery.

Button cell
battery

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.
(4) After reassembling, set the time and the date on the
control panel.

CAUTION
쎲 Take care not to get the cable caught.

137
 Disassembly and Replacement Procedures

6-5-12. Replacing the Connector Cap A/B

(1) Remove the rear panel.
See (1) ~ (2) in “6-5-3. Replacing the Front Panel.”
(2) Remove the connector cap.

Connector cap

(3) Attach the connector cap.

Insert the legs of the connector cap through the slots
in the rear panel and pull them from inside the rear
panel. As for the connector cap B, after inserting
the legs, cut them off along the lines shown in the
picture on the right.

Cut off the legs.

(4) Reassembly: Reassemble in the reverse order of dis-

assembly.

CAUTION
쎲 Take care not to get the cable caught.

138
 Disassembly and Replacement Procedures

6-6. Mattress Platform

6-6-1. Replacing the Baby Guard/Side Baby Guard

(1) Release the two stoppers fixing the baby guard/side
baby guard and remove the baby guard/side baby
guard.
Push the center of the stopper head on one side and
release the stopper. Push the center of the stopper
head on the other side, pull up the baby guard/side
baby guard, release the stopper, and remove the
baby guard/side baby guard. Stopper

(2) Attach the baby guard/side baby guard by insert-

ing the stoppers into the two holes in the mattress
platform. Push the stoppers firmly into place in such
a way that no gap is observed between the mattress
platform and the baby guard/side baby guard. Af-
ter insertion, pull up the baby guard/side baby guard

DISASSEMBLY AND REPLACEMENT

and make sure that it does not come off. As for the
side baby guard, be careful not to attach it in the Hole
wrong orientation.

6-6-2. Replacing the Latch

(1) Remove the lid of the mattress platform tray.
Remove the four protective stickers and then remove Double sems screw (M4x10)
the four double sems screws (M4 x 10) with a
Phillips screwdriver.

Double sems screw (M4x10)

(2) Remove the latch.

Remove the two compression coil springs inside the
latch and then remove the latch.

Compression
coil spring

(3) Reassembly: Reassemble in the reverse order of dis-

assembly.

139
 Disassembly and Replacement Procedures

6-6-3. Replacing the Weight Monitor Module

(1) Remove the weight monitor module from the tray
for the weight monitor.
Remove the four truss screws (M4 x 10) with a
Phillips screwdriver.
Truss screw (M4x10)

(2) Reassembly: Reassemble in the reverse order of dis-

assembly.

140