MRM REPORT (EXECUTIVE SUMMARY SHEET )

PROJECT NAME: 10M74 MONTH: January- 2020

PLANT MANAGER: K P Tiwari
Project Manager- Rajiv mehta
CUSTOMER: Delhi Jal Board Keshopur
I CONTRACT DETAILS & REQUIREMENTS
a Description Document No. Valid From Valid To
1 Work Order No & Date work order no - 1(2008-2009) 25/4/2013 24/9/2015
A.Contract Period work order no - 1(2008-2009) 25/4/2013 24/4/2014
2
B.Extensions (Extention under Progress) After Sept 2015 25/4/2014 24/9/2015
3 Performance Bank Guarantee Bank Guarantee Renew Under progress.
4 Labour License No & Date CLS/C/DLC(W)08/191 Labour License renew under progress 11/Jul/2013 11/Jun/2014
5 WCP No, Date & No of Persons LW00004667000104 24/9/18 23/9/19
6 Pollution Control Board Consent Client Scope
7 CEIG Approval
b Insurance Description Sum Insured Premium Valid From Valid To
1 Fire Not avaible
2 Burglary Not avaible
3 Public Liability Not avaible
4 Machinery Breakdown Not avaible
Total
c Scope of Work Wabag Scope Client Scope
1 Manpower YES NO
2 Spares YES YES
3 Consumables YES NO
4 Repair & Maintenance YES YES
5 Diesel N.A NO
6 Power NO YES
As per contract Actual
II Parameters UOM
RAW Treated Raw Treated
1 Flow MGD 1200 854 1229.87 1188.5
2 pH - 6.5-8.5 6.5-8.5 7.16 7.23
3 TSS mg/l 550 <50 338.68 73.32
4 BOD 3 days at 270C -mg/l mg./l 350 <30 221.39 41.87
5 COD mg./l 700 <250 497.29 152.90
6 Fecal coli form MPN/100 ML NA NA NA NA
7 Oil & Grease mg/l <10 NA NA NA
8 FRC mg/l NA NA NA NA
Consumption pattern of chemicals, Power and Diesel
III Dosage/ day (ppm) as Actual average
Chemicals Total Consumption (Kg/ Month) Cost/MLD (Rs) Remarks
per Design Dosage / day (ppm)
1 Poly Electrolite 100.00 0.00 0
2 Caustic NA
3 Alum NA
4 Nutrimix NA
5 DM Water NA
6 Urea NA
7 Phosphoric Acid NA
8 Chlorine Gas NA
Laboratory Details

IV No of Equipments
No of Equipments /Instruments Non -Availability of Chemicals or consumables
percentage (%) /Instruments under No of Chemists available Remarks
working (if Any)
maintenance
Mercuric sulphate, Silver Phosphate & Nitrate kit, Ethyl
1 23 0.74 8 0
Alcohal,Silica gel,Filter paper,
Liquidated Damages
V
Penalties As per contract Actual Rate of Penalty Penalty status
1 Quantity of treated sewage > 95% 50%
For any wastage or overflow of water,
2 nill
liquidated damage will be deducted.
3 Quality of treated sewage
4 Manpower 61 53 As per contract
5 Power Factor >0. 90 0.99 As per contract
6 Maximum Demand (KVA)
 7 Power Units (KWh/Month) Energy meter not work
Guarented Power - (KW/ML) if available
8 NA
as per CA
9 Energy Cost Per Month (Rs)
10 DG - Diesel (Liters/ Month) NA
Power Generation-BGE
11 NA
(Per Month kWA)
12 DG Power Consumption (kWA) NA
13 Maximum LD Applicable 10%
Calibration
VI A Calibration Status Total Nos Available Calibration percentage (%) Calibrated on Next Due Date
completed (In nos)
1 Lab Instrument 23 0 Calibration to be required
2 Field Instrument 123 0 Calibration to be required
3 Electrical Relay/Energy Meter 48/13 not done 0 Calibration to be required
4 Mechanical Condition Monitoring Tools 0 Required
5 Electrical Condition Monitoring Tools 0 Required
Instrumentation Condition Monitoring
6 0 Required
Tools
Testing/ Refilling
VI B Testing & Refilling Status Total Nos Available Testing/ Refilling done on Next Due Date Remarks
done (In nos)
1 HOT 4 7
2 Electrical Relay/Energy Meter 48/13 Pending
3 Earth pit 36 Pending
4 Fire extinguishers 17 Pending
VII Manpower UOM As per contract Actual Remarks
1 Wabag Nos 0
61
2 Outsource Nos 54 5 nos security of jupitors
a Discipline Total Availability % Remarks
1 Mechanical 1 1 100.00%
2 Electrical 1 1 100.00%
3 Instrumentation 1 0 0.00%
Total 3 2 66.67%
VIII Maintenance Details
VIII A Equipment Availability Total Availability % Remarks
1 Rotary 148 100 68%
2 Static 272 250 92%
3 Electrical 25 22 88%
4 Instrumentation 123 67 54%
Total 586 439 75%
VIII B Maintenance detail (PM/PDM) Total planned completed % Remarks
1 Mechanical 24 24 100.00%
2 Electrical 24 24 100.00%
3 Instrumentation 22 22 100.00%
4 Total 100%
Work Permit Details
VIII C
Type of Permit No of Issued No of Closed Pending Remarks
1 LOTO 1 1 0
2 Cold Work 3 3 0
3 HOT Work 0 0 0
4 Height 0 0 0
5 Confined Space 0 0 0
Interlocks Detail
VIII D
Total No of Interlock if any Total No of Interlock bypass If any No of Bypass interlock closed this month
1 NA NA NA
IX HSE
PPE Availability
IX A
Description Availability in Nos Description Availability in Nos Description Availability in Nos
Helmet 49 Goggles 40 Gas Detester 0
Safety Shoes 10 Ear plugs 40 SCABA 0
Hand Gloves 45 Full Body Harness 4 Electrical Gloves 10
Gumboots 20 Lifebuoy 5
HSE Records
IX B
Record Description Tool Box Unsafe Act Near Miss Incident Mock Drill
A Available 10 1 0 0 0
Environmental Monitoring Status
IX C
Description No. of locations Done by Done on Due date Remarks
1 AAQ 0
Test planning Under progress
 2 Noise 0 Test planning Under progress
3 DG stack NA
4 Drinking water Treated Water analysis 1
5 Sludge analysis NA
Client's Grievances
X
No of Letters Received from Client Major Issue No of Letters Sent to Client Issue
15 nos Aerator are out of order (DJB Scope)
3 nos raw sewage pump out of order
2 nos RAS pump & 3 nos PSTpump out of order
1 no primary & 1 no secondary out of oder (DJBScope), BFP Feed pump
XI Procurement
Purchase Requisition
a
PR Description PR No PR Date Approved Pending Approved Date
1
Purchase/ Work Orders
b
PO Description PO No PO Date Approved Pending Gap
1
MRN Description MRN No MRN Date Date of Received Vendor Gap
1 JV HRM OBG-GE0851352 23-Jan-20 23-Jan-20 JV HRM
2 Jupitor OBG-GE0851356 23-Jan-20 23-Jan-20 Jupitor
3 RAJKUMAR OBG-GE0851357 23-Jan-20 23-Jan-20 RAJKUMAR
XII Visitors to the Plant
1

Audit
XII
Auditors Date No of Observation No of NC Date of Closer Remarks
1 Client
2 Internal
3 External 30/12/2019 30/12/2019
XV Major Maintenance
1 Aerator no- 13 motor aluminium luges heating problem rectify.( change new luges .)

2 Raw sewage pump house panel No- 6 triping problem softstater display not working problem rectify.

3 BFP feed pump No - 4 bearing problem .( change new bearing )

4
Aerator no. 5 oil changed and sound problem solved.

5 Attended a BFP no- 1 air leakage problem rectify.(Repair 4 solenoid valve)

Stock value in Rs.
XIII
Opening Balance (INR) Received (INR) Consumption (INR) Balance Available (INR) Remarks
a Gas Engine Spares NA
b Mechanical Spares INR 305,653.00 INR 0.00 INR 2,340.00 INR 303,313.00
c Electrical Spares INR 30,450.00 INR 0.00 INR 0.00 INR 30,450.00
d safety Items INR 50,450.00 INR 0.00 INR 2,350.00 INR 48,100.00
e Others INR 0.00 INR 0.00 INR 0.00 INR 0.00
TOTAL INR 386,553.00 INR 0.00 INR 4,690.00 INR 381,863.00
Payment details
XIV Sales Booked (till Closing Balance (upto
Description Amount in Rs Collected Remarks
previous month) current month)

Plant Extension Renewal under process

O&M Invoice for the Month of Sept- 2019 167975288 NO NO Sept 2015 to Jan- 2020 and monthly invoice not submitted as
per decision of management.

CERTIFICATE

This is to Certify that the readings/details as given in the above Executive Summary Sheet for the month of JANUARY-2020 ue. The same has been checked & verified by me personally

PLANT INCHARGE(Name/ Sign/ Date)

Note: The above details are common for OBG. Please do not change the format. Your may add any line item, which suits your site like Chemicals/PPE etc. Please do not leave any cells blank. You may attach any
sheet/photos if required for detailed report
 40 MGD STP KESHOPUR

Format No.
Consolidated Report of Process Parameters of Sewage Stream Treatment U

Sample /Unit Parameter Units

Flow MGD
Raw Sewage Characteristics

pH

Temp ˚C

BOD mg/L

TSS mg/L

COD mg/L
Primary Treated Sewage

Overflow BOD mg/L

BOD Removal %

Overflow TSS mg/L

TSS Removal %

DO mg/L

MLSS mg/L
Aeration Tank 1

MLVSS mg/L

Ratio

SVI
 DO mg/L

MLSS mg/L
Aeration Tank 2

MLVSS mg/L

Ratio

SVI
RAS

MLSS mg/L

pH

BOD3 @
mg/l
27oC
Secondary Treated Sewage

BOD Removal %

TSS mg/l

TSS Removal %

COD mg/l

COD Removal %
Treate

Sewag

Flow MGD
d

e
STP KESHOPUR

arameters of Sewage Stream Treatment Units

January-20
Design Criteria Average
Min Max

40.83 39.67 38.04 45.08

6.5-9.5 7.16 7.03 7.26

25 25 26

350 221.39 200.00 245.00

550 338.68 315.00 372.00

700 497.29 464.00 568.00

122.74 105.00 145.00

44.31 30.00 57.14

194.68 168.00 216.00

42.51 32.91 49.30

0.93 0.80 1.10

777.42 640.00 910.00

576.77 470.00 680.00

0.74 0.73 0.75

104.74 89.00 127.00

 0.85 0.70 1.00

732.90 590.00 920.00

544.52 430.00 680.00

0.74 0.73 0.74

106.58 72.00 147.00

1663 1480.00 1920.00

7.23 7.08 7.38

41.87 30.00 65.00

81.10 72.92 87.50

73.32 65.00 80.00

78.34 75.00 80.88

152.90 128.00 168.00

69.20 65.00 75.19

37.98
Format No. For the Month of

Raw Sewage Characteristics

Date

Flow pH Temp TSS

Units MGD ˚C mg/L

7.24 346
1-Jan-20 38.93 25
7.15 320
2-Jan-20 39.20 25
7.25 356
3-Jan-20 40.15 26
7.25 316
4-Jan-20 39.09 26
7.18 340
5-Jan-20 39.42 25
7.08 345
6-Jan-20 39.16 25
7.11 325
7-Jan-20 39.50 26
7.04 336
8-Jan-20 45.08 26
7.12 340
9-Jan-20 39.80 25
7.24 328
10-Jan-20 39.95 25
7.08 346
11-Jan-20 39.21 26
7.24 360
12-Jan-20 39.26 25
7.10 350
13-Jan-20 39.94 25
7.25 316
14-Jan-20 38.83 26
7.15 348
15-Jan-20 39.14 25
 7.24 324
16-Jan-20 39.81 26
7.15 340
17-Jan-20 41.60 26
7.20 320
18-Jan-20 38.74 26
7.15 348
19-Jan-20 39.34 25
7.24 372
20-Jan-20 39.60 25
25 344
21-Jan-20 40.50 7.12
7.15 26 328
22-Jan-20 38.04

7.08 26 360
23-Jan-20 39.12

7.11 26 315
24-Jan-20 40.10

7.04 25 328
25-Jan-20 39.95

7.25 25 340
26-Jan-20 39.24

7.18 25 324
27-Jan-20 38.10

7.26 25 344
28-Jan-20 40.62

7.03 25 325
29-Jan-20 39.31

7.22 25 355
30-Jan-20 38.98

7.11 26 360
31-Jan-20 40.16

Total
1229.87 222.01 788.00 10499.00

Avg 39.67 7.16 25.42 338.68

Min 38.04 7.03 25.00 315.00

Max 45.08 7.26 26.00 372.00

h of
Daily Monitoring o
stics Primary Treated Sewage

Overflow
BOD COD Overflow TSS TSS Removal BOD Removal
BOD

mg/L mg/L mg/L % mg/L %

230 508 208 130

40 43
220 488 188 125
41 43
228 480 212 120
40 47
220 488 168 115
47 48
215 492 208 110
39 49
205 488 188 135
46 34
235 508 190 130
42 45
240 516 180 120
46 50
230 488 190 125
44 46
220 528 180 115
45 48
210 488 192 105
45 50
205 496 200 120
44 41
245 512 190 115
46 53
230 464 212 125
33 46
210 480 204 135
41 36
 205 464 188 130
42 37
200 488 204 140
40 30
220 508 188 145
41 34
225 500 208 135
40 40
230 524 216 130
42 43
210 496 200 125
42 40
215 472 188 120
43 44
235 568 216 115
40 51
225 496 185 110
41 51
240 516 180 120
45 50
245 520 204 105
40 57
220 480 176 120
46 45
215 484 212 125
38 42
210 492 175 130
46 38
220 488 180 105
49 52
205 496 205 125
43 39

6863.00 15416.00 6035.00 1317.80 3805.00 1373.53

221.39 497.29 194.68 42.51 122.74 44.31

200.00 464.00 168.00 32.91 105.00 30.00

245.00 568.00 216.00 49.30 145.00 57.14

 40 MGD STP KESHOPU

Jan-20
y Monitoring of Process Parameters of Sewage Stream Trea
Aeration Tank 1 Aeration Tank 2

DO MLSS MLVSS SVI DO MLSS

mg/L mg/L mg/L mg/L mg/L

1.0 790 580 114 0.9 620

1.1 720 530 111 1.0 640

1.0 880 670 91 0.8 690

0.9 650 470 92 0.8 590

1.0 740 560 108 0.9 700

0.9 820 610 110 0.8 680

1.0 790 570 101 0.9 720

1.0 840 640 119 0.8 800

0.8 780 570 115 0.7 750

0.9 820 610 110 0.7 720

0.9 790 580 114 1.0 650

1.0 790 660 112 0.8 750

1.0 710 530 127 0.9 620

0.8 800 610 100 1.0 780

1.0 720 550 125 0.8 840

 0.8 910 680 110 0.9 880

1.0 880 650 91 0.8 850

1.0 720 530 94 0.9 840

0.9 880 650 102 0.8 800

0.8 740 550 95 0.9 620

1 810 590 111 1.0 690

0.8 780 590 90 0.8 750

1.0 840 610 101 0.9 790

0.9 820 590 98 0.8 740

0.8 790 570 89 0.7 720

1.0 810 590 99 1.0 920

0.8 650 480 108 0.9 740

1.0 850 630 92 0.8 920

0.9 680 480 118 0.7 700

0.8 660 480 106 0.8 620

0.9 470 94 0.7 590

640

28.70 24100.00 17880.00 3247.00 26.20 22720.00

0.93 777.42 576.77 104.74 0.85 732.90

0.80 640.00 470.00 89.00 0.70 590.00

1.10 910.00 680.00 127.00 1.00 920.00

e Stream Treatment Units
Aeration Tank 2 Secondary Treated Sewage

MLVSS SVI pH TSS TSS Removal BOD

mg/L mg/L % mg/L

460 113 7.3 75 60

78
470 94 7.08 80 55
75
520 116 7.27 70 50
80
430 85 7.32 76 40
76
530 100 7.16 72 45
79
470 147 7.25 75 50
78
520 125 7.21 72 55
78
590 100 7.18 77 65
77
580 93 7.29 65 40
81
520 111 7.3 70 35
79
470 123 7.22 72 30
79
580 133 7.12 75 37
79
450 113 7.24 70 40
80
590 103 7.15 69 45
78
640 121 7.20 80 35
77
 670 113 7.34 72 30
78
640 106 7.38 76 40
78
670 94 7.2 80 45
75
590 113 7.18 75 42
78
450 138 7.38 72 40
81
520 116 7.30 70 35
80
540 93 7.15 78 45
76
610 101 7.22 75 50
79
540 95 7.21 70 40
78
520 72 7.32 68 30
79
680 98 7.15 71 35
79
560 108 7.25 75 42
77
680 98 7.38 68 32
80
510 100 7.16 70 30
78
450 97 7.1 76 35
79
430 85 79 45
7.2 79

16880.00 3304.00 224.21 2273.00 2428.56 1298.00

544.52 106.58 7.23 73.32 78.34 41.87

430.00 72.00 7.08 65.00 75.00 30.00

680.00 147.00 7.38 80.00 80.88 65.00

Treated Sewage RAS Plant Operating Efficiency

BOD COD Total Energy

COD
Removal Removal Consumption

% mg/L % mg/lt kWh

ENERGY METER
156 1640 NOT WORKING
74 69
148 1480
75 70
168 1820
78 65
148 1540
82 70
144 1640
79 71
148 1500
76 70
136 1540
77 73
168 1740
73 67
156 1760
83 68
148 1780
84 72
168 1720
86 66
164 1920
82 67
144 1780
84 72
132 1560
80 72
160 1660
83 67
 152 1720
85 67
164 1560
80 66
168 1620
80 67
148 1840
81 70
160 1680
83 69
148 1700
83 70
156 1520
79 67
148 1740
79 74
136 1620
82 73
128 1560
88 75
152 1720
86 71
160 1560
81 67
144 1820
85 70
164 1580
86 67
156 1640
84 68
168 1580
78 66

2514.10 4740.00 2145.09 51540.00 0.00

81.10 152.90 69.20 1662.58 #DIV/0!

72.92 128.00 65.00 1480.00 0.00

87.50 168.00 75.19 1920.00 0.00

ant Operating Efficiency

Specific Energy
Consumption

kW/ML

#VALUE!

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

#REF!

0.00

#REF!
 0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

#VALUE!

#VALUE!

#VALUE!

#VALUE!
 40 MGD STP KESHOPUR

Format No.
Consolidated Report of Process Parameters of Sewage Stream Treatment Units

Design
Sample /Unit Parameter Units Average
Criteria

Flow M3/day
Primary Sludge

1972.58

TSS %
4.43

VSS %
54.76
Excess/Waste

Flow ML
Activated
Sludge

4254.10

TSS mg/lt 1684

Flow m3/d
Digesters Feed Sludge

1972.58

pH
7.14

TSS %
4.43

VSS %
54.76

Flow m3/d
FLOW METER NOT AVAILABLE

pH 7.16
Digested Sludge

Temperature o
C 35
 Digested Slud
TSS % 3.05

VSS % 50.75
Sludge Digestion and Biogas

VSS Load Destroyed kg/d

Generation

TSS Reduction %
3.05

VSS Destruction %
50.75

Gas Generation kg/d

4214
Treatment Units

January-20

Min Max

1356.00 2740.00

3.14 6.61

49.65 61.72

3562.00 4896.00

1440 1920

1356.00 2740.00

6.82 7.28

3.14 6.61

49.65 61.72

FLOW METER NOT AVAILABLE

7.02 7.26

33 36
2.08 3.92

45.71 54.90

2.08 3.92

45.71 54.90

3560 4764
Format No.

Primary Sludge

Date Raw Sewage Flow

Flow TSS

Units MGD M3/day %

1-Jan-20 38.93 1956.00 4.28

2-Jan-20 39.20 1658.00 4.51

3-Jan-20 40.15 1748.00 4.62

4-Jan-20 39.09 2156.00 4.56

5-Jan-20 39.42 2466.00 3.84

6-Jan-20 39.16 2354.00 4.84

7-Jan-20 39.50 2654.00 3.92

8-Jan-20 45.08 1983.00 3.14

9-Jan-20 39.80 1746.00 4.54

10-Jan-20 39.95 1845.00 4.60

11-Jan-20 39.21 2534.00 3.84

12-Jan-20 39.26 1845.00 5.72

13-Jan-20 39.94 1964.00 3.85

14-Jan-20 38.83 1840.00 3.20

15-Jan-20 39.14 1746.00 4.18

16-Jan-20 39.81 1658.00 4.18

17-Jan-20 41.60 1520.00 4.56

18-Jan-20 38.74 1630.00 4.62

19-Jan-20 39.34 1654.00 4.10

20-Jan-20 39.60 1356.00 5.89

21-Jan-20 40.50 1745.00 6.61

22-Jan-20 38.04 1632.00 4.12

23-Jan-20 39.12 1522.00 3.92

24-Jan-20 40.10 1684.00 4.18

25-Jan-20 39.95 1755.00 5.36

26-Jan-20 39.24 1965.00 4.89

27-Jan-20 38.10 2456.00 3.92

28-Jan-20 40.62 2247.00 4.64

29-Jan-20 39.31 2635.00 4.12

30-Jan-20 38.98 2456.00 3.95

31-Jan-20 40.16 2740.00 4.54

Total 1229.87 61150.00 137.24

Avg 39.67 1972.58 4.43
Min 38.04 1356.00 3.14
Max 45.08 2740.00 6.61
 Jan-20
Daily

y Sludge Excess/Waste Activated Sludge Dige

VSS Flow TSS Flow

% ML mg/lt m3/d
57.15 3860.00 1610 1956.00
55.24 3596.00 1860 1658.00
52.12 3846.00 1800 1748.00
55.22 3562.00 1740 2156.00
50.15 4458.00 1680 2466.00
54.95 4756.00 1800 2354.00
53.28 4368.00 1820 2654.00
57.28 4876.00 1720 1983.00
52.90 4368.00 1640 1746.00
56.12 4896.00 1560 1845.00
53.15 4725.00 1620 2534.00
58.64 4462.00 1820 1845.00
53.14 3895.00 1720 1964.00
52.15 4526.00 1640 1840.00
56.18 4278.00 1560 1746.00
52.16 4615.00 1480 1658.00
55.22 4687.00 1620 1520.00
52.12 4258.00 1680 1630.00
53.80 4368.00 1720 1654.00
58.14 3957.00 1840 1356.00
61.63 3684.00 1820 1745.00
52.28 3687.00 1800 1632.00
53.28 3896.00 1920 1522.00
56.18 3765.00 1540 1684.00
61.72 3615.00 1500 1755.00
59.65 4652.00 1620 1965.00
 49.65 4168.00 1480 2456.00
50.90 4028.00 1440 2247.00
55.16 4875.00 1680 2635.00
55.10 4698.00 1640 2456.00
52.90 4452.00 1820 2740.00
1697.56 131877.00 52190.00 61150.00
54.76 4254.10 1683.55 1972.58
49.65 3562.00 1440.00 1356.00
61.72 4896.00 1920.00 2740.00
 40 MGD STP KESHOPUR
Jan-20
Daily Monitoring of Process Parameters of Sludge Stream Treatment Units

Digesters Feed Sludge

pH TS VS VSS Load to Digester

% % kg/d
7.18 4.28 57.15 47844
7.24 4.51 55.24 41306
7.16 4.62 52.12 42091
7.15 4.56 55.22 54289
7.15 3.84 50.15 47489
7.22 4.84 54.95 62607
7.10 3.92 53.28 55431
7.15 3.14 57.28 35666
7.10 4.54 52.90 41933
7.19 4.60 56.12 47629
7.15 3.84 53.15 51718
7.12 5.72 58.64 61885
7.28 3.85 53.14 40181
7.20 3.20 52.15 30706
7.08 4.18 56.18 41002
7.12 4.18 52.16 36149
7.15 4.56 55.22 38274
7.16 4.62 52.12 39249
7.15 4.10 53.80 36484
7.15 5.89 58.14 46435
7.03 6.61 61.63 71087
7.15 4.12 52.28 35152
7.15 3.92 53.28 31788
7.08 4.18 56.18 39546
6.82 5.36 61.72 58059
7.20 4.89 59.65 57317
 7.15 3.92 49.65 47801
7.20 4.64 50.90 53069
7.09 4.12 55.16 59883
7.10 3.95 55.10 53454
7.08 4.54 52.90 65805
221.25 137.24 1697.56 1471328.56
7.14 4.43 54.76 47462.21
6.82 3.14 49.65 30705.92
7.28 6.61 61.72 71086.82
R

am Treatment Units

Bleed off Sludge

Flow pH Temperature TS

m3/d o
C %
7.2 35 2.77

7.15 36 3.20

7.23 35 2.84

7.10 35 2.40

7.14 34 2.08

7.20 33 3.15

7.05 36 3.48

7.14 35 3.15

7.16 35 3.28

7.25 36 2.95

7.20 35 3.10

7.23 33 3.17

7.10 34 3.08

Flow Meter Not 7.15 35 3.20

Available. 7.20 35 2.84

7.16 36 2.90

7.20 36 2.40

7.12 35 2.84

7.02 35 3.84

7.23 33 3.15

7.20 36 3.12

7.15 35 3.92

7.22 35 3.48

7.10 35 2.25

7.26 34 3.60

7.10 33 3.80
 7.11 36 3.40

7.18 35 3.48

7.20 34 2.28

7.12 36 2.25

7.20 35 3.28

0.00 222.07 1081.00 94.68

#DIV/0! 7.16 34.87 3.05
0.00 7.02 33.00 2.08
0.00 7.26 36.00 3.92
 Sludge Digestion and Biogas Generation

VS VSS Load Destroyed TSS Reduction VSS Destruction

% kg/d % %
50.15 2.77 50.15
52.15 3.20 52.15
52.25 2.84 52.25
52.25 2.40 52.25
50.10 2.08 50.10
54.90 3.15 54.90
49.26 3.48 49.26
48.80 3.15 48.80
50.48 3.28 50.48
50.10 2.95 50.10
49.88 3.10 49.88
50.61 3.17 50.61
52.25 3.08 52.25
53.10 3.20 53.10
52.40 2.84 52.40
48.50 2.90 48.50
52.20 2.40 52.20
52.25 2.84 52.25
50.90 3.84 50.90
48.28 3.15 48.28
45.86 3.12 45.86
50.12 3.92 50.12
49.26 3.48 49.26
50.10 2.25 50.10
45.71 3.60 45.71
52.92 3.80 52.92
 54.49 3.40 54.49
51.10 3.48 51.10
52.15 2.28 52.15
50.10 2.25 50.10
50.48 3.28 50.48

1573.10 0.00 94.68 1573.10

50.75 #DIV/0! 3.05 50.75
45.71 0.00 2.08 45.71
54.90 0.00 3.92 54.90
neration

Gas Generation

KG/d
4328
4123
4008
4324
4125
4506
4432
4278
4380
4632
3822
4080
4262
4439
4723
4216
3849
3560
3745
4326
4014
3852
3842
3790
4016
4318
 4628
4520
4764
4322
4408
130632.00
4213.94
3560.00
4764.00
 40 MGD STP KESHOPUR

Format No. 0

January-20
Sample Design
Date Units Average
/Unit Criteria
Min Max

Flow to flare kg/h 158.03 134.00 184.00

Volume Biogas
kg/d
Flared 4089.03 3456.00 4650.00
Total Biogas
kg/d
Generation 4213.94 3560.00 4764.00
pH of Holder Water 7.16 7.02 7.30
Volume in Holder Nm 3
 40 MGD (10M74) STP KESHOPUR

Format No.

Daily Monitoring of Process Parameters of Biogas Stream Treatment Units

Biogas Generation

Date Volume Biogas Total Biogas pH of Holder

Flow to flare
Flared Generation Water
kg/h kg/d kg/d
1-Jan-20 155 4264 4328 7.05
2-Jan-20 163 4026 4123 7.14
3-Jan-20 174 3984 4008 7.15
4-Jan-20 150 4278 4324 7.12
5-Jan-20 160 4068 4125 7.19
6-Jan-20 152 4428 4506 7.05
7-Jan-20 158 4315 4432 7.02
8-Jan-20 174 4138 4278 7.22
9-Jan-20 153 4208 4380 7.25
10-Jan-20 138 4244 4632 7.30
11-Jan-20 164 3756 3822 7.16
12-Jan-20 155 3984 4080 7.14
13-Jan-20 160 4156 4262 7.22
14-Jan-20 143 4327 4439 7.20
15-Jan-20 184 4650 4723 7.10
16-Jan-20 148 4034 4216 7.06
17-Jan-20 153 3664 3849 7.22
18-Jan-20 138 3456 3560 7.26
19-Jan-20 174 3528 3745 7.23
20-Jan-20 156 4202 4326 7.20
21-Jan-20 158 3845 4014 7.17
22-Jan-20 169 3726 3852 7.16
23-Jan-20 179 3480 3842 7.12
24-Jan-20 138 3664 3790 7.13
25-Jan-20 134 3980 4016 7.16
26-Jan-20 166 4230 4318 7.05
27-Jan-20 184 4522 4628 7.15
28-Jan-20 142 4424 4520 7.12
29-Jan-20 143 4615 4764 7.08
30-Jan-20 160 4237 4322 7.26
31-Jan-20 174 4327 4408 7.22
Total 4899.00 126760.00 130632.00 221.90
Avg 158.03 4089.03 4213.94 7.16
Min 134.00 3456.00 3560.00 7.02
Max 184.00 4650.00 4764.00 7.30
PUR

tream Treatment Units

Volume in Holder Remarks

Nm3

0.00 0.00
#DIV/0! #DIV/0!
0.00 0.00
0.00 0.00
 40 MGD STP KESHOPUR

Format No.
January-20
Sample Design
Parameter Units Average
/Unit Criteria
Min Max

Raw Sewage Flow MGD 39.67 38.04 45.08

Flow m3/d 1973 1356 2740

Anaerobic Digester-1-6 Feed

pH 7.14 6.82 7.28

Sludge

TSS % 4.43 3.14 6.61

VSS % 54.76 49.65 61.72

VSS Load to Digester kg/d 47462 30706 71087

pH 7.13 7.07 7.25

Alkalinity mg/l 1744.52 1350.00 1940.00

VFA mg/l 369.84 310.00 480.00

VFA/ Alkalinity ratio 0.21 0.16 0.34

Anaerobic
Digester-6
TSS % of Sludge in % 2.55 1.84 3.91
Digester
VSS % of Sludge in % 52.18 48.65 56.64
Digester

Mass of TSS in digester tons 119.36 86.08 182.91

Mass of VSS in digester tons 62.30 43.86 93.70

pH 7.15 7.08 7.25

 Alkalinity mg/l 1712.26 1350.00 1900.00

VFA mg/l 389.84 270.00 490.00

VFA/ Alkalinity ratio 0.23 0.14 0.30

Anaerobic
Digester-7
TSS % of Sludge in % 2.51 1.28 4.13
Digester
VSS % of Sludge in % 51.43 48.24 55.18
Digester

Mass of TSS in digester tons 117.25 59.88 193.20

Mass of VSS in digester tons 60.32 31.22 104.52

pH 7.16 7.04 7.28

Alkalinity mg/l 1710.97 1450.00 1910.00

VFA mg/l 368.23 270.00 490.00

Anaerobic Digester-8

VFA/ Alkalinity ratio 0.22 0.16 0.30

TSS % of Sludge in % 2.29 1.65 2.98

Digester
VSS % of Sludge in % 52.04 50.10 56.92
Digester

Mass of TSS in digester tons 107.02 77.19 139.40

Mass of VSS in digester tons 55.67 40.35 72.70

pH 7.16 7.02 7.29

Alkalinity mg/l 1687.10 1390.00 1860.00

VFA mg/l 404.13 290.00 510.00

naerobic Digester-9

VFA/ Alkalinity ratio 0.24 0.17 0.32

 Anaerobic Digester-
TSS % of Sludge in % 2.65 1.50 3.97
Digester
VSS % of Sludge in % 51.92 48.22 59.15
Digester

Mass of TSS in digester tons 124.06 70.17 185.72

Mass of VSS in digester tons 64.48 36.08 98.22

pH 7.15 7.04 7.28

Alkalinity mg/l 1668.71 1510.00 1850.00

VFA mg/l 360.16 290.00 450.00

Anaerobic Digester-10

VFA/ Alkalinity ratio 0.22 0.17 0.28

TSS % of Sludge in % 2.69 1.28 3.90

Digester
VSS % of Sludge in % 51.87 48.15 56.90
Digester

Mass of TSS in digester tons 125.85 59.88 99.39

Mass of VSS in digester tons 65.38 34.07 99.39

Flow m3/d
Digested Sludge
Digester-6-10

FLOW METER NOT AVAILABLE

TSS % 3.05 2.08 3.92

VSS % 50.75 45.71 54.90

 Format No.

Anaerobic Digester-6 to 10 Feed S

Raw Sewage
Date
Flow Flow pH TSS

Units ML m3/d %
1-Jan-20 38.93 1956.00 7.18 4.28

2-Jan-20 39.20 1658.00 7.24 4.51

3-Jan-20 40.15 1748.00 7.16 4.62

4-Jan-20 39.09 2156.00 7.15 4.56

5-Jan-20 39.42 2466.00 7.15 3.84

6-Jan-20 39.16 2354.00 7.22 4.84

7-Jan-20 39.50 2654.00 7.10 3.92

8-Jan-20 45.08 1983.00 7.15 3.14

9-Jan-20 39.80 1746.00 7.10 4.54

10-Jan-20 39.95 1845.00 7.19 4.60

11-Jan-20 39.21 2534.00 7.15 3.84

12-Jan-20 39.26 1845.00 7.12 5.72

13-Jan-20 39.94 1964.00 7.28 3.85

14-Jan-20 38.83 1840.00 7.20 3.20

15-Jan-20 39.14 1746.00 7.08 4.18

16-Jan-20 39.81 1658.00 7.12 4.18

17-Jan-20 41.60 1520.00 7.15 4.56

18-Jan-20 38.74 1630.00 7.16 4.62

19-Jan-20 39.34 1654.00 7.15 4.10

20-Jan-20 39.60 1356.00 7.15 5.89

21-Jan-20 40.50 1745.00 7.03 6.61

22-Jan-20 38.04 1632.00 7.15 4.12

23-Jan-20 39.12 1522.00 7.15 3.92

24-Jan-20 40.10 1684.00 7.08 4.18

25-Jan-20 39.95 1755.00 6.82 5.36

26-Jan-20 39.24 1965.00 7.20 4.89

27-Jan-20 38.10 2456.00 7.15 3.92

28-Jan-20 40.62 2247.00 7.20 4.64

29-Jan-20 39.31 2635.00 7.09 4.12

30-Jan-20 38.98 2456.00 7.10 3.95

31-Jan-20 40.16 2740.00 7.08 4.54

Total 1229.87 61150.00 221.25 137.24

Avg 39.67 1972.58 7.14 4.43
Min 38.04 1356.00 6.82 3.14
Max 45.08 2740.00 7.28 6.61
r-6 to 10 Feed Sludge

VSS VSS Load to Digester pH Alkalinity

% kg/d mg/l
57.15 47844 7.10 1820
55.24 41306 7.15 1720
52.12 42091 7.12 1820
55.22 54289 7.08 1700
50.15 47489 7.07 1740
54.95 62607 7.12 1610
53.28 55431 7.14 1860
57.28 35666 7.24 1720
52.90 41933 7.16 1750
56.12 47629 7.18 1660
53.15 51718 7.15 1680
58.64 61885 7.08 1750
53.14 40181 7.15 1740
52.15 30706 7.08 1350
56.18 41002 7.10 1820
52.16 36149 7.11 1750
55.22 38274 7.08 1700
52.12 39249 7.12 1820
53.80 36484 7.15 1740
58.14 46435 7.25 1780
61.63 71087 7.11 1940
52.28 35152 7.18 1740
53.28 31788 7.11 1860
56.18 39546 7.15 1820
61.72 58059 7.10 1940
 59.65 57317 7.15 1710

49.65 47801 7.08 1740

50.90 53069 7.12 1680

55.16 59883 7.19 1750

55.10 53454 7.12 1620

52.90 65805 7.14 1750

1697.56 1471328.56 221.08 54080.00

54.76 47462.21 7.13 1744.52
49.65 30705.92 7.07 1350.00
61.72 71086.82 7.25 1940.00
 Anaerobic Digester-6

VFA VFA/ Alkalinity

TSS % of Sludge in VSS % of Sludge in
Digester Digester
mg/l ratio % %
380 0.21 2.80 52.54
350 0.20 1.84 50.98
310 0.17 2.82 54.14
480 0.28 2.12 50.64
360 0.21 2.10 48.65
390 0.24 2.46 53.90
450 0.24 2.15 52.95
350 0.20 3.91 51.23
350 0.20 2.15 52.12
360 0.22 3.55 51.30
350 0.21 2.24 52.60
320 0.18 2.85 49.48
350 0.20 2.25 52.62
460 0.34 2.24 53.10
310 0.17 2.82 54.14
340 0.19 2.10 49.65
480 0.28 2.12 56.64
310 0.17 2.82 54.19
320 0.18 2.35 52.10
380 0.21 2.14 51.66
315 0.16 2.97 51.54
390 0.22 2.95 49.26
450 0.24 2.15 52.95
310 0.17 2.82 54.14
360 0.19 2.80 54.28
 390 0.23 1.84 50.96
320 0.18 2.85 49.68
380 0.23 2.84 51.25
400 0.23 3.10 55.60
400 0.25 2.80 51.15
350 0.20 2.15 52.12

11465.00 6.62 79.10 1617.56

369.84 0.21 2.55 52.18
310.00 0.16 1.84 48.65
480.00 0.34 3.91 56.64
 For the Month

Mass of TSS in Mass of VSS in

pH Alkalinity
digester digester

tons tons mg/l

131 69 7.16 1840

86 44 7.12 1710

132 71 7.10 1900

99 50 7.12 1680

98 48 7.25 1350

115 62 7.10 1480

101 53 7.18 1650

183 94 7.08 1710

101 52 7.18 1740

166 85 7.20 1610

105 55 7.08 1890

133 66 7.18 1890

105 55 7.10 1440

105 56 7.15 1680

132 71 7.12 1400

98 49 7.18 1840

99 56 7.12 1680

132 71 7.12 1900

110 57 7.20 1710

100 52 7.22 1840

139 72 7.19 1840

138 68 7.12 1700

101 53 7.10 1650

132 71 7.13 1900

131 71 7.12 1740

 86 44 7.10 1650

133 66 7.20 1610

133 68 7.16 1760

145 81 7.15 1860

131 67 7.13 1690

101 52 7.18 1740

3700.30 1931.30 221.54 53080.00

119.36 62.30 7.15 1712.26
86.08 43.86 7.08 1350.00
182.91 93.70 7.25 1900.00
For the Month of Jan-20

Anaerobic Digester-7

VFA VFA/ Alkalinity

TSS % of Sludge in VSS % of Sludge in
Digester Digester
mg/l ratio % %
390 0.21 2.62 50.60
350 0.20 2.35 50.14
420 0.22 1.28 52.14
440 0.26 2.71 50.90
370 0.27 2.36 48.24
320 0.22 2.08 53.25
380 0.23 2.98 49.12
390 0.23 2.80 52.54
450 0.26 2.48 50.96
400 0.25 2.61 50.51
320 0.17 2.50 51.28
270 0.14 2.80 50.11
370 0.26 2.50 51.29
350 0.21 2.45 49.17
420 0.30 1.28 52.14
400 0.22 2.30 51.16
440 0.26 2.71 50.90
420 0.22 1.28 52.14
350 0.20 2.68 52.18
305 0.17 3.92 53.15
360 0.20 4.13 54.10
480 0.28 2.40 52.86
380 0.23 2.97 49.12
420 0.22 1.28 52.14
430 0.25 3.87 49.21
 490 0.30 2.48 55.18
320 0.20 2.05 53.90
410 0.23 1.38 48.60
380 0.20 2.89 54.10
410 0.24 3.08 52.28
450 0.26 2.48 50.96

12085.00 7.11 77.70 1594.37

389.84 0.23 2.51 51.43
270.00 0.14 1.28 48.24
490.00 0.30 4.13 55.18
20
Daily Monitoring of Process Parameters

Mass of TSS in Mass of VSS in

pH Alkalinity
digester digester

tons tons mg/l

123 62 7.11 1780

110 55 7.18 1850

60 31 7.20 1640

127 65 7.20 1750

110 53 7.15 1590

97 52 7.25 1690

139 68 7.08 1580

131 69 7.04 1610

116 59 7.15 1890

122 62 7.16 1780

117 60 7.13 1740

131 66 7.24 1590

117 60 7.25 1510

115 56 7.15 1660

60 31 7.20 1640

108 55 7.09 1640

127 65 7.20 1750

60 31 7.20 1640

125 65 7.25 1700

183 97 7.20 1840

193 105 7.10 1760

112 59 7.24 1650

139 68 7.12 1450

60 31 7.20 1640

181 89 7.08 1820

 116 64 7.28 1910

96 52 7.12 1850

65 31 7.09 1720

135 73 7.18 1840

144 75 7.15 1640

116 59 7.10 1890

3634.81 1869.98 222.09 53040.00

117.25 60.32 7.16 1710.97
59.88 31.22 7.04 1450.00
193.20 104.52 7.28 1910.00
cess Parameters of Digester Performance
Anaerobic Digester-8

VFA VFA/ Alkalinity

TSS % of Sludge in VSS % of Sludge in
Digester Digester
mg/l ratio % %
380 0.21 2.20 50.84
350 0.19 2.90 51.66
490 0.30 2.28 51.82
300 0.17 1.84 50.98
305 0.19 1.87 53.20
345 0.20 1.80 56.92
350 0.22 1.80 53.26
370 0.23 2.10 51.10
380 0.20 2.15 50.15
400 0.22 2.59 55.12
320 0.18 2.10 52.18
305 0.19 2.98 52.15
320 0.21 2.58 51.30
270 0.16 2.37 53.50
440 0.27 2.28 51.82
370 0.23 2.02 52.46
300 0.17 1.84 50.98
490 0.30 2.28 51.82
450 0.26 2.80 52.16
390 0.21 2.70 52.14
320 0.18 2.15 50.19
370 0.22 1.65 52.28
350 0.24 1.82 53.26
490 0.30 2.28 51.82
380 0.21 2.43 53.24
 310 0.16 2.52 50.98
310 0.17 2.80 52.54
390 0.23 2.84 52.12
410 0.22 2.15 50.10
380 0.23 2.65 50.92
380 0.20 2.15 50.15

11415.00 6.70 70.92 1613.16

368.23 0.22 2.29 52.04
270.00 0.16 1.65 50.10
490.00 0.30 2.98 56.92
Mass of TSS in Mass of VSS in
pH Alkalinity
digester digester

tons tons mg/l

103 52 7.02 1690

136 70 7.15 1520

107 55 7.11 1750

86 44 7.18 1840

87 47 7.28 1610

84 48 7.25 1750

84 45 7.16 1540

98 50 7.05 1810

101 50 7.20 1670

121 67 7.14 1700

98 51 7.08 1480

139 73 7.20 1670

121 62 7.12 1860

111 59 7.20 1750

107 55 7.11 1750

94 50 7.20 1680

86 44 7.29 1840

107 55 7.11 1750

131 68 7.20 1610

126 66 7.16 1390

101 50 7.12 1610

77 40 7.15 1710

85 45 7.08 1580

107 55 7.11 1710

114 61 7.16 1650

 118 60 7.22 1740

131 69 7.24 1700

133 69 7.13 1820

101 50 7.11 1740

124 63 7.09 1710

101 50 7.20 1670

3317.64 1725.74 221.82 52300.00

107.02 55.67 7.16 1687.10
77.19 40.35 7.02 1390.00
139.40 72.70 7.29 1860.00
 Anaerobic Digester-9

VFA VFA/ Alkalinity

TSS % of Sludge in VSS % of Sludge in
Digester Digester
mg/l ratio % %
400 0.24 2.11 50.66
490 0.32 2.24 54.16
360 0.21 2.16 50.14
480 0.26 2.55 52.10
350 0.22 2.64 51.40
310 0.18 2.56 52.90
480 0.31 2.74 48.89
410 0.23 3.30 51.44
460 0.28 2.38 50.90
370 0.22 2.88 52.02
380 0.26 2.89 54.10
290 0.17 2.69 59.15
360 0.19 2.50 51.65
360 0.21 1.50 51.42
360 0.21 2.16 50.14
340 0.20 2.28 53.44
480 0.26 2.55 52.10
360 0.21 2.16 50.14
390 0.24 2.40 52.86
420 0.30 2.90 48.22
418 0.26 3.97 51.90
460 0.27 2.90 52.40
480 0.30 2.74 48.89
390 0.23 2.92 51.12
320 0.19 3.17 51.14
 390 0.22 2.84 55.28
510 0.30 3.84 54.68
450 0.25 2.84 52.12
410 0.24 2.10 52.18
390 0.23 2.92 51.12
460 0.28 2.38 50.90

12528.00 7.47 82.21 1609.56

404.13 0.24 2.65 51.92
290.00 0.17 1.50 48.22
510.00 0.32 3.97 59.15
Mass of TSS in Mass of VSS in
pH Alkalinity
digester digester

tons tons mg/l

99 50 7.08 1720

105 57 7.25 1590

101 51 7.17 1610

119 62 7.12 1610

123 63 7.15 1840

120 63 7.20 1650

128 63 7.20 1770

154 79 7.25 1520

111 57 7.10 1850

135 70 7.10 1610

135 73 7.10 1560

126 74 7.28 1640

117 60 7.09 1700

70 36 7.08 1690

101 51 7.12 1610

107 57 7.14 1550

119 62 7.20 1610

101 51 7.17 1610

112 59 7.15 1590

136 65 7.25 1720

186 96 7.17 1590

136 71 7.18 1600

128 63 7.04 1770

137 70 7.08 1700

148 76 7.05 1710

 133 73 7.25 1510

180 98 7.10 1810

133 69 7.10 1630

98 51 7.20 1810

137 70 7.04 1700

111 57 7.11 1850

3845.78 1999.01 221.52 51730.00

124.06 64.48 7.15 1668.71
70.17 36.08 7.04 1510.00
185.72 98.22 7.28 1850.00
 Anaerobic Digester-10

VFA VFA/ Alkalinity

TSS % of Sludge in VSS % of Sludge in
Digester Digester
mg/l ratio % %
380 0.22 2.28 51.10
305 0.19 2.90 52.60
340 0.21 3.20 53.10
340 0.21 2.34 50.14
320 0.17 2.02 50.29
300 0.18 2.48 53.90
400 0.23 2.92 54.82
420 0.28 2.98 50.28
350 0.19 2.45 50.90
310 0.19 3.02 53.19
290 0.19 2.40 49.12
430 0.26 3.08 48.15
310 0.18 2.15 50.28
320 0.19 1.28 56.90
340 0.21 3.70 53.10
410 0.26 2.94 52.24
340 0.21 2.34 50.14
340 0.21 3.20 53.10
420 0.26 2.11 49.65
370 0.22 2.85 49.48
410 0.26 3.21 54.15
350 0.22 2.56 50.90
400 0.23 2.95 54.82
380 0.22 2.08 51.18
330 0.19 3.19 50.19
 350 0.23 2.84 53.20
450 0.25 3.90 54.48
390 0.24 2.40 50.25
340 0.19 3.10 54.16
380 0.22 2.08 51.18
350 0.19 2.45 50.90

11165.00 6.71 83.40 1607.89

360.16 0.22 2.69 51.87
290.00 0.17 1.28 48.15
450.00 0.28 3.90 56.90
 Digester Bleed off Sludge
Mass of TSS in Mass of VSS in
Flow TSS
digester digester

tons tons m3/d %

107 55 2.77

136 71 3.20

150 79 2.84

109 55 2.40

94 48 2.08

116 63 3.15

137 75 3.48

139 70 3.15

115 58 3.28

141 75 2.95

112 55 3.10

144 69 3.17

101 51 3.08

60 34 3.20

173 92 Flow Meter Not 2.84

138 72 Available. 2.90

109 55 2.40

150 79 2.84

99 49 3.84

133 66 3.15

150 81 3.12

120 61 3.92

138 76 3.48

97 50 2.25

149 75 3.60
 133 71 3.80

182 99 3.40

112 56 3.48

145 79 2.28

97 50 2.25

115 58 3.28

3901.45 2026.80 0.00 94.68

125.85 65.38 #DIV/0! 3.05
59.88 34.07 0.00 2.08
182.44 99.39 0.00 3.92
d off Sludge

VSS

%
50.15
52.15
52.25
52.25
50.10
54.90
49.26
48.80
50.48
50.10
49.88
50.61
52.25
53.10
52.40
48.50
52.20
52.25
50.90
48.28
45.86
50.12
49.26
50.10 .
45.71
 52.92
54.49
51.10
52.15
50.10
50.48

1573.10
50.75
45.71
54.90
 40 MGD STP KESHOPUR

Format No.

Consolidated Report of Chemical Consumption Towards Sewage Treatment

Design
Sample /Unit Parameter Units Average
Criteria

Sewage Flow MGD

39.67

DWPE Consumption kgs/day

0
wage Treatment

January-20

Min Max

38.04 45.08

0 0
 40 MGD STP KESHOPUR
Format No.

Daily Monitoring of Chemical Consumption Towards Sewage Treatment

DWPE

Date Sewage Flow (MGD)

Consumption
(kgs/day)

1-Jan-20 38.93 0
2-Jan-20 39.20 0
3-Jan-20 40.15 0
4-Jan-20 39.09 0
5-Jan-20 39.42 0
6-Jan-20 39.16 0
7-Jan-20 39.50 0
8-Jan-20 45.08 0
9-Jan-20 39.80 0
10-Jan-20 39.95 0
11-Jan-20 39.21 0
12-Jan-20 39.26 0
13-Jan-20 39.94 0
14-Jan-20 38.83 0
15-Jan-20 39.14 0
16-Jan-20 39.81 0
17-Jan-20 41.60 0
18-Jan-20 38.74 0
19-Jan-20 39.34 0
20-Jan-20 39.60 0
21-Jan-20 40.50 0
22-Jan-20 38.04 0
23-Jan-20 39.12 0
24-Jan-20 40.10 0
25-Jan-20 39.95 0
26-Jan-20 39.24 0
27-Jan-20 38.10 0
28-Jan-20 40.62 0
29-Jan-20 39.31 0
30-Jan-20 38.98 0
31-Jan-20 40.16 0
Total 1229.87 0.00
Avg 39.67 0.00
Min 38.04 0.00
Max 45.08 0.00
 40 MGD STP KESHOPUR
January-20

onitoring of Chemical Consumption Towards Sewage Treatment

Remarks
 40 MGD KESHOPUR
Format No. Jan-20
Consolidated Report of Consumables Incured Towards Sewage Treatment

DWPE
Total Cost on
Flow Unit
Month Cons. Total Consumables
MGD Rate Cost
Kg/mth amount (Rs)
Rs/Kg Rs/ML
Rs/mth

Design
Criteria

Jan-20 1230 0.00 285.5 0 0 0

Avg 1230 0 286 0 0 0

OPUR
n-20
d Towards Sewage Treatment

Total Consumables Cost/ML of Sewage

(Rs/ML)

0
 40 MGD (10M74) STP KESHOPUR

Format No.
Consolidated Report of Monthly Power Consumption Towards Sewage Treatment

January-20
Sample Design
Parameter Units Averagre
/Unit Criteria
Min Max
consumption /
Daily Power

Production

EB KWH ENERGY METER NOT WORK

 40 MG

Format No.

Daily Monitoring of Po

Daily Power consumption / Production

Power Availabity
Date EB
EB
KV

Units KWH hr. min

Units
1-Jan-20
2-Jan-20
3-Jan-20
4-Jan-20
5-Jan-20
6-Jan-20
7-Jan-20
8-Jan-20
9-Jan-20
10-Jan-20
11-Jan-20
12-Jan-20
13-Jan-20
14-Jan-20
ENERGY METER NOT
15-Jan-20
WORKING
16-Jan-20
17-Jan-20
18-Jan-20
19-Jan-20
20-Jan-20
21-Jan-20
22-Jan-20
23-Jan-20
24-Jan-20
25-Jan-20
26-Jan-20
27-Jan-20
28-Jan-20
29-Jan-20
30-Jan-20
31-Jan-20
otal Power Avalibility, Consumption, Generation 0:00:00
Average Power/Day #DIV/0!
Open meter reading on
Diesel Consumption/Month : Lts
 EB
Diesel Consumption/Month : Lts
DG
GE
Total Power generated / Consumed MWh
Percentage of Power Shared by gas engine
Percentage of Power Shared from EB
Percentage of Power Shared by DG
 40 MGD STP KESHOPUR

January-20

Daily Monitoring of Power Utilization for Sewage Treatment

Power Generated/Consumed -MWh

Total power Availability Hrs/d EB

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

#REF! 0:00:00
#REF! #DIV/0!

nsumption/Month : Lts = #REF!

nsumption/Month : Lts = #REF!
umed -MWh

Total power consumed MWh/d Remarks

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0
0.00

#REF!
#REF!
PERIOD OF STATUS
PROJECT NO

PROJECT NAME
TOTAL ROTORY EQUIPMENT
TOTAL WORKING
TOTAL NON WORKING
AVAILABILTIY %

Sl. No. Equipment Name

1 Raw Sewage Pump-A
2 Raw Sewage Pump-B
3 Raw Sewage Pump-C
4 Raw Sewage Pump-D
5 Raw Sewage Pump-E
6 Raw Sewage Pump-F
7 Raw Sewage Pump-G
8 Raw Sewage Pump-H
9 Fine Screen -A
10 Fine Screen -B
11 Fine Screen -C
12 Fine Screen Belt Conveyor
13 Rake Claasifier-A
14 Rake Claasifier-B
15 Rake Claasifier-C
16 Organic Return Pump-A
17 Organic Return Pump-B
18 Organic Return Pump-C
19 Grit Seprater-A
20 Grit Seprater-B
21 Grit Seprater-C
22 Primary Clarifier-A
23 Primary Clarifier-B
24 Primary Clarifier-C
25 Primary Clarifier-D
26 Primary Sludge Pump-A
27 Primary Sludge Pump-B
28 Primary Sludge Pump-C
29 Primary Sludge Pump-D
30 Areation Blower-A
31 Areation Blower-B
32 Areation Blower-C
33 Areation Blower-D
34 Areation Blower-E
35 Areation Blower-F
36 Aerator-1
37 Aerator-2
38 Aerator-3
39 Aerator-4
40 Aerator-5
41 Aerator-6
42 Aerator-7
43 Aerator-8
44 Aerator-9
45 Aerator-10
46 Aerator-11
47 Aerator-12
48 Aerator-13
49 Aerator-14
50 Aerator-15
51 Aerator-16
52 Aerator-17
53 Aerator-18
54 Aerator-19
55 Aerator-20
56 Aerator-21
57 Aerator-22
58 Aerator-23
59 Aerator-24
60 Secondary Clarifier -A
61 Secondary Clarifier -B
62 Secondary Clarifier -C
63 Secondary Clarifier -D
64 Return Sludge Pump -A
65 Return Sludge Pump -B
66 Return Sludge Pump -C
67 Return Sludge Pump -D
68 Return Sludge Pump -E
69 Gas Compressor- For Digester-1
70 Gas Compressor- For Digester-1
71 Gas Compressor- For Digester-2
72 Gas Compressor- For Digester-2
73 Gas Compressor- For Digester-3
74 Gas Compressor- For Digester-3
75 Gas Compressor- For Digester-4
76 Gas Compressor- For Digester-4
77 Gas Compressor- For Digester-5
78 Gas Compressor- For Digester-5
79 Gas Compressor- For Digester-6
80 Gas Compressor- For Digester-6
81 Gas Compressor-For Digester-7
82 Gas Compressor- For Digester-7
83 Gas Compressor- For Digester-8
84 Gas Compressor- For Digester-8
85 Gas Compressor- For Digester-9
86 Gas Compressor- For Digester-9
87 Gas Compressor- For Digester-10
88 Gas Compressor- For Digester-10
89 BFP Feed Pump-A
90 BFP Feed Pump-B
91 BFP Feed Pump-C
92 BFP Feed Pump-D
93 BFP Feed Pump-E
94 BFP Feed Pump-F
95 BFP Feed Pump-G
96 BFP Feed Pump-H
97 BFP-A
98 BFP-B
99 BFP-C
100 BFP-D
101 BFP-E
102 BFP-F
103 BFP Thickner -A
104 BFP Thickner -B
105 BFP Thickner -C
106 BFP Thickner -D
107 BFP Thickner -E
108 BFP Thickner -F
109 BFP foculator-A
110 BFP foculator-B
111 BFP foculator-C
112 BFP foculator-D
113 BFP foculator-E
114 BFP foculator-F
115 BFP Sumersibile Mixer-A
116 BFP Sumersibile Mixer-B
117 Air Compressor-1 & Dryer
118 Air Compressor-2 & Dryer
119 DWPE Agitator-A
120 DWPE Agitator-B
121 Tube Well Pump-A
 122 Tube Well Pump-B
123 Tube Well Pump-C
124 Tube Well Pump-D
125 Tube Well Pump-E
126 BFP B/W Pump-A
127 BFP B/W Pump-B
128 BFP B/W Pump-C
129 BFP B/W Pump-D
130 BFP B/W Pump-E
131 BFP B/W Pump-F
132 BFP B/W Pump-G
133 BFP B/W Pump-H
134 BFP B/W Pump-I
135 BFP B/W Pump-J
136 BFP B/W Pump-K
137 BFP B/W Pump-L
138 poly dosing pump-1
139 poly dosing pump-2
140 poly dosing pump-3
141 poly dosing pump-4
142 poly dosing pump-5
143 poly dosing pump-6
144 poly dosing pump-7
145 poly dosing pump-8
146 Filtrate-A
147 Filtrate-B
148 Filtrate-C
No. of Equipment

No. of Equipment's working

No. of Equipment's not working

% of Equipments working

% of Equipment not working

No. of Equipment's working
No. of Equipment's not working
% of Equipments working
% of Equipment not working

Sl.No Equipment Name

2 Raw Sewage Pump-B
4 Raw Sewage Pump-D
8 Raw Sewage Pump-H
9 Fine Screen -A
10 Fine Screen -B
11 Fine Screen -C
12 Fine Screen Belt Conveyor
15 Rack Classifier no-C
16 Organic pump no-A
17 Organic pump no-B
18 Organic pump no-C
19 Grit Seprater-A
20 Grit Seprater-B
21 Grit Seprater-C
24 Primary Clarifier no-B
27 Primary Sludge Pump-A
26 Primary Sludge Pump-B
28 Primary Sludge Pump-C
29 Primary Sludge Pump-D
38 Aerator-3
40 Aerator-5
41 Aerator-6
46 Aerator-11
47 Aerator-12
49 Aerator-14
50 Aerator-15
52 Aerator-17
53 Aerator-18
54 Aerator-19
55 Aerator-20
58 Aerator-23
59 Aerator-24
61 Secondary Clarifier -B
66 Return Sludge Pump -C
67 Return Sludge Pump -D
68 Return Sludge Pump -E
84 Gas Compressor- For Digester-8
86 Gas Compressor- For Digester-9
88 Gas Compressor- For Digester-10
90 BFP Feed Pump-B
91 BFP Feed Pump-C
92 BFP Feed Pump-D
93 BFP Feed Pump-E
94 BFP Feed Pump-F
95 BFP Feed Pump-G
96 BFP Feed Pump-H
97 BFP no-1
98 BFP no-2
102 BFP no-6
118 Air Compressor-2 & Dryer
122 Tube Well Pump-A
122 Tube Well Pump-B
123 Tube Well Pump-C
124 Tube Well Pump-D
125 Tube Well Pump-E
127 BFP B/W Pump-B
131 BFP B/W Pump-F
136 BFP B/W Pump-K
145 poly dosing pump-8
01-01-2020 to 31-01-2020

10M74

40 MGD STP Plant Keshopur

148
100
48
68

Tag Number BREAKDOWN ( MECH/ELECT) 1-Jan 2-Jan

HCP-01 -A √ √
HCP-01 -B Elect / Mech x x
HCP-01 -C √ √
HCP-01 -D Elect / Mech x x
HCP-01 -E √ √
HCP-01 -F √ √
HCP-01 -G √ √
HCP-01 -H Mech x x
FSM-M-01-A Mech x x
FSM-M-01-B Mech x x
FSM-M-01-C Mech x x
SCR-M-01 Mech x x
GRT-M-01-A √ √
GRT-M-01-B √ √
GRT-M-01-C √ √
ORP-M-01-A Mech x x
ORP-M-01-B Mech x x
ORP-M-01-C Mech x x
DGR-M-01-A √ √
DGR-M-01-B Mech x x
DGR-M-01-C √ √
CLA-M-01-A √ √
CLA-M-01-B √ √
CLA-M-01-C √ √
CLA-M-01-D √ √
HCP-02-A √ √
HCP-02-B Mech x x
HCP-02-C Mech x x
HCP-02-D √ √
ABL-01-A Mech x x
ABL-01-B Mech x x
 ABL-01-C √ √
ABL-01-D Mech x x
ABL-01-E √ √
ABL-01-F √ √
AT-M-01-A √ √
AT-M-01-B √ √
AT-M-01-C √ √
AT-M-01-D √ √
AT-M-01-E Elect / Mech x x
AT-M-01-F Elect / Mech x x
AT-M-01-G √ √
AT-M-01-H √ √
AT-M-01-I √ √
AT-M-01-J √ √
AT-M-01-K Elect / Mech x x
AT-M-01-L Elect / Mech x x
AT-M-01-M √ √
AT-M-01-N Elect / Mech x x
AT-M-01-O Elect / Mech x x
AT-M-01-P √ √
AT-M-01-Q Elect / Mech x x
AT-M-01-R Elect / Mech x x
AT-M-01-S Mech x x
AT-M-01-T Mech x x
AT-M-01-U √ √
AT-M-01-V √ √
AT-M-01-W Elect / Mech x x
AT-M-01-X x x
CLA-M-01-A √ √
CLA-M-01-A Elect / Mech x x
CLA-M-01-A √ √
CLA-M-01-A √ √
HCP-3-A √ √
HCP-3-B √ √
HCP-3-C √ √
HCP-3-D √ √
HCP-3-E Mech x x
GCM-M-0-A √ √
GCM-M-0-B √ √
GCM-M-0-C √ √
GCM-M-0-D √ √
GCM-M-0-E √ √
GCM-M-0-F √ √
GCM-M-0-G √ √
GCM-M-0-H √ √
GCM-M-0-I √ √
GCM-M-0-J √ √
GCM-M-0-K √ √
GCM-M-0-L √ √
GCM-M-0-M √ √
GCM-M-0-N √ √
GCM-M-0-O √ √
GCM-M-0-P Mech x x
GCM-M-0-Q √ √
GCM-M-0-R Mech x x
GCM-M-0-S √ √
GCM-M-0-T Mech x x
HCP-04-A √ √
HCP-04-B Mech x x
HCP-04-C Mech x x
HCP-04-D Mech x x
HCP-04-E √ √
HCP-04-F √ √
HCP-04-G Mech x x
HCP-04-H Mech x x
BFP-M-01-A √ √
BFP-M-01-B √ √
BFP-M-01-C √ √
BFP-M-01-D √ √
BFP-M-01-E √ √
BFP-M-01-F √ √
GBT-M-01-A √ √
GBT-M-01-B √ √
GBT-M-01-C √ √
GBT-M-01-D √ √
GBT-M-01-E √ √
GBT-M-01-F √ √
BFR-M-01-A √ √
BFR-M-01-B √ √
BFR-M-01-C √ √
BFR-M-01-D √ √
BFR-M-01-E √ √
BFR-M-01-F √ √
√ √
√ √
√ √
Mech x x
√ √
√ √
Elect / Mech x x
 Elect / Mech x x
Elect / Mech x x
Elect / Mech x x
Elect / Mech x x
HCP-05-A √ √
HCP-05-B Mech x x
HCP-05-C √ √
HCP-05-D √ √
HCP-05-E √ √
HCP-05-F Mech x x
HCP-05-G √ √
HCP-05-H √ √
HCP-05-I √ √
HCP-05-J √ √
HCP-05-K Mech x x
HCP-05-L √ √
DOP-01-A √ √
DOP-01-B √ √
DOP-01-C √ √
DOP-01-D √ √
DOP-01-E √ √
DOP-01-F √ √
DOP-01-G √ √
DOP-01-H Elect x x
FTM-M-01-A √ √
FTM-M-01-B √ √
FTM-M-01-C √ √
148 148
100 100
48 48
68 68
32 32
100 100
-68 -68
308 308
-208 -208

Tag.Number
 HCP-01 -B Motor coil lead Extension & pump spare required ( Shaft,sleev
HCP-01 -D Motor bearing, pump spare & soft Starter repair required.
HCP-01 -H pump spare required. ( Shaft,sleeve, bearing, impeller ,coupli
FSM-M-01-A Chain breake, Alignment problem
FSM-M-01-B Chain breake, Alignment problem
FSM-M-01-C Chain breake, Alignment problem
SCR-M-01 Chain breake, Alignment problem
Motor winding Short
ORP-M-01-A Pump chock problem & pump spare is not in good condition.
ORP-M-01-B Pump chock problem & pump spare is not in good condition.
ORP-M-01-C Pump chock problem & pump spare is not in good condition.
DGR-M-01-A Gear & Bearing problem
DGR-M-01-B Gear & Bearing problem
DGR-M-01-C Gear & Bearing problem
CLA-M-01-C Gear Problem
HCP-02-A Pump damaged
HCP-02-B Pump damaged
HCP-02-C Pump damaged
HCP-02-D Pump damaged
AT-M-01- Motor bearing problem
AT-M-01-E Motor bearing problem
AT-M-01-F Gear Damage, motor winding Short & bearing damage.
AT-M-01-K Gear Damage & motor bearing problem
AT-M-01-L Gear Damage & motor bearing problem
AT-M-01-N Gear Damage, motor winding Short & bearing damage.
AT-M-01-O Gear coupling & motor bearing problem
AT-M-01-Q Gear Damage & motor bearing problem
AT-M-01-R Gear Damage & motor bearing problem
AT-M-01-S Gear Damage & motor bearing problem
AT-M-01-T Gear Damage, motor winding Short & bearing damage.
AT-M-01-W Gear Damage, motor winding Short & bearing damage.
AT-M-01-X Gear Damage, motor winding Short & bearing damage.
CLA-M-01-A Motor winding short & gear problem DJB Scope
HCP-3-C Coupling Bush required
HCP-3-D Coupling Bush required
HCP-3-E pump spare(impeller, shaft, sleeve,Housing wearing, coupling
GCM-M-0-P Oil pump & Rotor wings required
GCM-M-0-R Oil pump & Rotor wings required
GCM-M-0-T Oil pump & Rotor wings required
HCP-04-B Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
HCP-04-C Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
HCP-04-D Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
HCP-04-E Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
HCP-04-F Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
HCP-04-G Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
HCP-04-H Pump Shaft,sleeve, Bearing, gland plate impeller,oil seal, imp
BFP-M-01-A Pneumatic Cylinder Problem
BFP-M-01-B Pneumatic Cylinder Problem
BFP-M-01-F Pneumatic Cylinder Problem
Head valve problem
Submersible pump motor winding short & Mechanical seal fa
Submersible pump motor winding short & Mechanical seal fa
Submersible pump motor winding short & Mechanical seal fa
Submersible pump motor winding short & Mechanical seal fa
Submersible pump motor winding short & Mechanical seal fa
HCP-05-B pump spare required.
HCP-05-F pump spare required.
HCP-05-K pump spare required.
DOP-01-H Motor winding short
3-Jan 4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
 x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
148 148 148 148 148 148 148
100 100 100 100 100 100 100
48 48 48 48 48 48 48
68 68 68 68 68 68 68
32 32 32 32 32 32 32
100 100 100 100 100 100 100
-68 -68 -68 -68 -68 -68 -68
308 308 308 308 308 308 308
-208 -208 -208 -208 -208 -208 -208

REASON / DETAILED TECHNICAL ISSUE FOR

are required ( Shaft,sleeve, bearing, impeller ,coupling , bush, oilpipe)
arter repair required.
bearing, impeller ,coupling , bush, oilpipe)

s not in good condition.

s not in good condition.
s not in good condition.

& bearing damage.

& bearing damage.

& bearing damage.
& bearing damage.
& bearing damage.
DJB Scope

ousing wearing, coupling) required.

ate impeller,oil seal, impeller nut are defective need to be new spare
ate impeller,oil seal, impeller nut are defective need to be new spare
ate impeller,oil seal, impeller nut are defective need to be new spare
ate impeller,oil seal, impeller nut are defective need to be new spare
ate impeller,oil seal, impeller nut are defective need to be new spare
ate impeller,oil seal, impeller nut are defective need to be new spare
ate impeller,oil seal, impeller nut are defective need to be new spare

ort & Mechanical seal failure

ort & Mechanical seal failure
ort & Mechanical seal failure
ort & Mechanical seal failure
ort & Mechanical seal failure
 VA TECH WABAG LIMITED

DAILY WORKIN

10-Jan 11-Jan 12-Jan 13-Jan 14-Jan 15-Jan

√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
 x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
148 148 148 148 148 148
100 100 100 100 100 100
48 48 48 48 48 48
68 68 68 68 68 68
32 32 32 32 32 32
100 100 100 100 100 100
-68 -68 -68 -68 -68 -68
308 308 308 308 308 308
-208 -208 -208 -208 -208 -208

D TECHNICAL ISSUE FOR NON AVAILABILITY

D

DAILY WORKING STATUS OF EQUIPMENTS

16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan

√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
 x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
148 148 148 148 148 148
100 100 100 100 100 100
48 48 48 48 48 48
68 68 68 68 68 68
32 32 32 32 32 32
100 100 100 100 100 100
-68 -68 -68 -68 -68 -68
308 308 308 308 308 308
-208 -208 -208 -208 -208 -208
22-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
 x x x x x x
x x x x x x
x x x x x x
x x x x x x
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
x x x x x x
√ √ √ √ √ √
√ √ √ √ √ √
√ √ √ √ √ √
148 148 148 148 148 148
100 100 100 100 100 100
48 48 48 48 48 48
68 68 68 68 68 68
32 32 32 32 32 32
100 100 100 100 100 100
-68 -68 -68 -68 -68 -68
308 308 308 308 308 308
-208 -208 -208 -208 -208 -208
 Total
No.Of days Total No.Of
No.Of
Not working Days not
in this working until Days in
Not
month last month
working
28-Jan 29-Jan 30-Jan 31-Jan
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 60 60
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 30 30
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 60 91
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 45 76
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 60 60
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0
√ √ √ √ 0
x x x x 31
x x x x 31
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
√ √ √ √ 0
x x x x 31
√ √ √ √ 0
√ √ √ √ 0
x x x x 31
 x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
x x x x 31 0 31
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
x x x x 31 0 31
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
√ √ √ √ 0 0 0
148 148 148 148 148
100 100 100 100 100
48 48 48 48 48
68 68 68 68 68
32 32 32 32 32
100 100 100 100
-68 -68 -68 -68
308 308 308 308
-208 -208 -208 -208
PERIOD OF STATUS 01-01-2020 to 31-01-2020

PROJECT NO 10M74
PROJECT NAME 40 MGD STP Plant Keshopur
TOTAL STATIC EQUIPMENT 272
TOTAL WORKING 250
TOTAL NON WORKING 22
AVAILABILTIY % 92

Sl. No. Equipment Name Tag Number / Location

1 Open Channel Gate 1 In let Section

2 Open Channel Gate 2 In let Section

3 Open Channel Gate 3 In let Section

4 Open Channel Gate 4 In let Section

5 Open Channel Gate 5 In let Section

6 Open Channel Gate 1 In let chamber

7 Open Channel Gate 2 In let chamber

8 Open Channel Gate 3 In let chamber

9 Open Channel Gate 4 In let chamber

10 Open Channel Gate 5 In let chamber

11 Open Channel Gate 6 In let chamber

12 Open Channel Gate 7 In let chamber

13 Open Channel Gate 8 In let chamber

14 Open Channel Gate -1 Grit Chamber

15 Open Channel Gate -2 Grit Chamber

16 Open Channel Gate -3 Grit Chamber

17 Open Channel Gate -4 Grit Chamber

18 Open Channel Gate -5 Grit Chamber

19 Open Channel Gate -6 Grit Chamber

20 Open Channel Gate -7 Grit Chamber

21 Open Channel Gate -8 Grit Chamber

22 Open Channel Gate -9 Grit Chamber

23 Open Channel Gate -10 Grit Chamber

24 Open Channel Gate -11 Grit Chamber
Primary Clarifier Distribution
25 Open Channel Gate -1
chamber
Primary Clarifier Distribution
26 Open Channel Gate -2 chamber
Primary Clarifier Distribution
27 Open Channel Gate -3
chamber
Primary Clarifier Distribution
28 Open Channel Gate -4
chamber

29 Open Channel Gate 1 Aeration tank

30 Open Channel Gate 2 Aeration tank

31 Open Channel Gate 3 Aeration tank

secondary clarifier Distribution
32 Open Channel Gate 1 chamber
secondary clarifier Distribution
33 Open Channel Gate 2
chamber
secondary clarifier Distribution
34 Open Channel Gate 3 chamber
secondary clarifier Distribution
35 Open Channel Gate 4 chamber

36 Grit Chamber Tank -1 Grit Chamber

37 Grit Chamber Tank -2 Grit Chamber

38 Grit Chamber Tank -3 Grit Chamber

39 Primary tank-1 Primary Clarifier

40 Primary tank-2 Primary Clarifier

41 Primary tank-3 Primary Clarifier

42 Primary tank-4 Primary Clarifier

43 Secondary tank-1 secondary clarifier

44 Secondary tank-2 secondary clarifier

45 Secondary tank-3 secondary clarifier

46 Secondary tank-4 secondary clarifier

47 Aeration tank -1 Aeration

48 Aeration tank -2 Aeration

49 PST Sludge tank PST

50 Secondary sludge tank SST

51 Digester-1 Digester

52 Digester-2 Digester

53 Digester-3 Digester
54 Digester-4 Digester

55 Digester-5 Digester

56 Digester-6 Digester

57 Digester-7 Digester

58 Digester-8 Digester

59 Digester-9 Digester

60 Digester-10 Digester

61 Digester sludge tank Digester

62 butterfly valve Digester no-1 Digester

63 butterfly valve Digester no-2 Digester

64 butterfly valve Digester no-3 Digester

65 butterfly valve Digester no-4 Digester

66 butterfly valve Digester no-5 Digester

67 butterfly valve Digester no-6 Digester

68 butterfly valve Digester no-7 Digester

69 butterfly valve Digester no-8 Digester

70 butterfly valve Digester no-9 Digester

71 butterfly valve Digester no-10 Digester

72 Bleed off valve Digester no-1 Digester

73 Bleed off valve Digester no-2 Digester

74 Bleed off valve Digester no-3 Digester

75 Bleed off valve Digester no-4 Digester

76 Bleed off valve Digester no-5 Digester

77 Bleed off valve Digester no-6 Digester

78 Bleed off valve Digester no-7 Digester

79 Bleed off valve Digester no-8 Digester

80 Bleed off valve Digester no-9 Digester

81 Bleed off valve Digester no-10 Digester

82 Primary Sludge Thickner Digester

83 Primary Sludge Thickner Digester

84 Sludge Digester Digester

85 Sludge Digester Digester

86 Sludge Digester Digester

87 Sludge Digester Digester

88 Digester 1 Lancer 1 Digester

89 Digester 1 Lancer 2 Digester

90 Digester 1 Lancer 3 Digester

91 Digester 1 Lancer 4 Digester

92 Digester 1 Lancer 5 Digester

93 Digester 1 Lancer 6 Digester

94 Digester 1 Lancer 7 Digester

95 Digester 1 Lancer 8 Digester

96 Digester 1 Lancer 9 Digester

97 Digester 1 Lancer 10 Digester

98 Digester 1 Lancer 11 Digester

99 Digester 1 Lancer 12 Digester

100 Digester 1 Lancer 13 Digester

101 Digester 1 Lancer 14 Digester

102 Digester 1 Lancer 15 Digester

103 Digester 1 Lancer 16 Digester

104 Digester 1 Lancer 17 Digester

105 Digester 1 Lancer 18 Digester

106 Digester 2 Lancer 1 Digester

107 Digester 2 Lancer 2 Digester

108 Digester 2 Lancer 3 Digester

109 Digester 2 Lancer 4 Digester

110 Digester 2 Lancer 5 Digester

111 Digester 2 Lancer 6 Digester

112 Digester 2 Lancer 7 Digester

113 Digester 2 Lancer 8 Digester

114 Digester 2 Lancer 9 Digester

115 Digester 2 Lancer 10 Digester

116 Digester 2 Lancer 11 Digester

117 Digester 2 Lancer 12 Digester

118 Digester 2 Lancer 13 Digester

119 Digester 2 Lancer 14 Digester

120 Digester 2 Lancer 15 Digester

121 Digester 2 Lancer 16 Digester

122 Digester 2 Lancer 17 Digester

123 Digester 2 Lancer 18 Digester

124 Digester 3 Lancer 1 Digester

125 Digester 3 Lancer 2 Digester

126 Digester 3 Lancer 3 Digester

127 Digester 3 Lancer 4 Digester

128 Digester 3 Lancer 5 Digester

129 Digester 3 Lancer 6 Digester

130 Digester 3 Lancer 7 Digester

131 Digester 3 Lancer 8 Digester

132 Digester 3 Lancer 9 Digester

133 Digester 3 Lancer 10 Digester

134 Digester 3 Lancer 11 Digester

135 Digester 3 Lancer 12 Digester

136 Digester 3 Lancer 13 Digester

137 Digester 3 Lancer 14 Digester

138 Digester 3 Lancer 15 Digester

139 Digester 3 Lancer 16 Digester

140 Digester 3 Lancer 17 Digester

141 Digester 3 Lancer 18 Digester

142 Digester 4 Lancer 1 Digester

143 Digester 4 Lancer 2 Digester

144 Digester 4 Lancer 3 Digester

145 Digester 4 Lancer 4 Digester

146 Digester 4 Lancer 5 Digester

147 Digester 4 Lancer 6 Digester

148 Digester 4 Lancer 7 Digester

149 Digester 4 Lancer 8 Digester

150 Digester 4 Lancer 9 Digester

151 Digester 4 Lancer 10 Digester

152 Digester 4 Lancer 11 Digester

153 Digester 4 Lancer 12 Digester

154 Digester 4 Lancer 13 Digester

155 Digester 4 Lancer 14 Digester

156 Digester 4 Lancer 15 Digester

157 Digester 4 Lancer 16 Digester

158 Digester 4 Lancer 17 Digester

158 Digester 4 Lancer 18 Digester

159 Digester 5 Lancer 1 Digester

160 Digester 5 Lancer 2 Digester

161 Digester 5 Lancer 3 Digester

162 Digester 5 Lancer 4 Digester

163 Digester 5 Lancer 5 Digester

164 Digester 5 Lancer 6 Digester

165 Digester 5 Lancer 7 Digester

166 Digester 5 Lancer 8 Digester

167 Digester 5 Lancer 9 Digester

168 Digester 5 Lancer 10 Digester

169 Digester 5 Lancer 11 Digester
170 Digester 5 Lancer 12 Digester

171 Digester 5 Lancer 13 Digester

172 Digester 5 Lancer 14 Digester

173 Digester 5 Lancer 15 Digester

174 Digester 5 Lancer 16 Digester

175 Digester 5 Lancer 17 Digester

176 Digester 5 Lancer 18 Digester

177 Digester 6 Lancer 1 Digester

178 Digester 6 Lancer 2 Digester

179 Digester 6 Lancer 3 Digester

180 Digester 6 Lancer 4 Digester

181 Digester 6 Lancer 5 Digester

182 Digester 6 Lancer 6 Digester

183 Digester 6 Lancer 7 Digester

184 Digester 6 Lancer 8 Digester

185 Digester 6 Lancer 9 Digester

186 Digester 6 Lancer 10 Digester

187 Digester 6 Lancer 11 Digester
188 Digester 6 Lancer 12 Digester
189 Digester 6 Lancer 13 Digester
190 Digester 6 Lancer 14 Digester
191 Digester 6 Lancer 15 Digester

192 Digester 6 Lancer 16 Digester

193 Digester 6 Lancer 17 Digester

194 Digester 6 Lancer 18 Digester

195 Digester 7 Lancer 1 Digester

196 Digester 7 Lancer 2 Digester

197 Digester 7 Lancer 3 Digester

198 Digester 7 Lancer 4 Digester

199 Digester 7 Lancer 5 Digester

200 Digester 7 Lancer 6 Digester

201 Digester 7 Lancer 7 Digester

202 Digester 7 Lancer 8 Digester

203 Digester 7 Lancer 9 Digester

204 Digester 7 Lancer 10 Digester

205 Digester 7 Lancer 11 Digester

206 Digester 7 Lancer 12 Digester

207 Digester 7 Lancer 13 Digester

208 Digester 7 Lancer 14 Digester

209 Digester 7 Lancer 15 Digester

210 Digester 7 Lancer 16 Digester

211 Digester 7 Lancer 17 Digester

212 Digester 7 Lancer 18 Digester

213 Digester 8 Lancer 1 Digester

214 Digester 8 Lancer 2 Digester

215 Digester 8 Lancer 3 Digester

216 Digester 8 Lancer 4 Digester

217 Digester 8 Lancer 5 Digester

218 Digester 8 Lancer 6 Digester

219 Digester 8 Lancer 7 Digester

220 Digester 8 Lancer 8 Digester

221 Digester 8 Lancer 9 Digester

222 Digester 8 Lancer 10 Digester

223 Digester 8 Lancer 11 Digester

224 Digester 8 Lancer 12 Digester

225 Digester 8 Lancer 13 Digester

226 Digester 8 Lancer 14 Digester

227 Digester 8 Lancer 15 Digester

228 Digester 8 Lancer 16 Digester

229 Digester 8 Lancer 17 Digester

230 Digester 8 Lancer 18 Digester

231 Digester 9 Lancer 1 Digester

232 Digester 9 Lancer 2 Digester

233 Digester 9 Lancer 3 Digester

234 Digester 9 Lancer 4 Digester

235 Digester 9 Lancer 5 Digester

236 Digester 9 Lancer 6 Digester

237 Digester 9 Lancer 7 Digester

238 Digester 9 Lancer 8 Digester

239 Digester 9 Lancer 9 Digester

240 Digester 9 Lancer 10 Digester

241 Digester 9 Lancer 11 Digester

242 Digester 9 Lancer 12 Digester

243 Digester 9 Lancer 13 Digester

244 Digester 9 Lancer 14 Digester

245 Digester 9 Lancer 15 Digester

246 Digester 9 Lancer 16 Digester

247 Digester 9 Lancer 17 Digester

248 Digester 9 Lancer 18 Digester

249 Digester 10 Lancer 1 Digester

250 Digester 10 Lancer 2 Digester

251 Digester 10 Lancer 3 Digester

252 Digester 10 Lancer 4 Digester

253 Digester 10 Lancer 5 Digester

254 Digester 10 Lancer 6 Digester

255 Digester 10 Lancer 7 Digester

256 Digester 10 Lancer 8 Digester

257 Digester 10 Lancer 9 Digester

258 Digester 10 Lancer 10 Digester

259 Digester 10 Lancer 11 Digester

260 Digester 10 Lancer 12 Digester

261 Digester 10 Lancer 13 Digester

262 Digester 10 Lancer 14 Digester

263 Digester 10 Lancer 15 Digester

264 Digester 10 Lancer 16 Digester

265 Digester 10 Lancer 17 Digester

266 Digester 10 Lancer 18 Digester

267 Gas holder 1 Gas holder

268 Gas holder 2 Gas holder

269 Gas holder 3 Gas holder

270 Poly Dosing Tank 1 Poly Dosing

271 Poly Dosing Tank 2 Poly Dosing

No. of Equipment

No. of Equipment's working

No. of Equipment's not working

% of Equipments working

% of Equipment working

Sl.No Equipment Name Tag.Number

4 Open Channel Gate 4 In let Section
14 Open Channel Gate -1 Grit Chamber
23 Open Channel Gate -10 Grit Chamber
secondary clarifier Distribution
33 Open Channel Gate 2
chamber
65 butterfly valve Digester no-4 Digester
66 butterfly valve Digester no-5 Digester
67 butterfly valve Digester no-6 Digester
68 butterfly valve Digester no-7 Digester
69 butterfly valve Digester no-8 Digester
70 butterfly valve Digester no-9 Digester
73 Bleed off valve Digester no-2 Digester
74 Bleed off valve Digester no-3 Digester
76 Bleed off valve Digester no-5 Digester
77 Bleed off valve Digester no-6 Digester
80 Bleed off valve Digester no-9 Digester
90 Digester 1 Lancer 3 Digester
96 Digester 1 Lancer 9 Digester
98 Digester 1 Lancer 11 Digester
101 Digester 1 Lancer 14 Digester
109 Digester 2 Lancer 4 Digester
121 Digester 2 Lancer 16 Digester
139 Digester 3 Lancer 16 Digester
BREAKDOWN ( MECH/ELECT) 1-Jan 2-Jan 3-Jan 4-Jan 5-Jan

√ √ √ √ √
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√ √ √ √ √
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√ √ √ √ √

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√ √ √ √ √
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√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
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√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
√ √ √ √ √
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√ √ √ √ √
√ √ √ √ √
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 √ √ √ √ √
√ √ √ √ √
272 272 272 272 272
250 250 250 250 250
22 22 22 22 22
92 92 92 92 92
8 8 8 8 8

Shaft & Bush problem

Shaft & Bush problem
Shaft & Bush problem

Shaft & Bush problem

Flaper,handle ,O ring, shaft, problem

Flaper,handle ,O ring, shaft, problem
Flaper,handle ,O ring, shaft, problem
Flaper,handle ,O ring, shaft, problem
Flaper,handle ,O ring, shaft, problem
Flaper,handle ,O ring, shaft, problem
Bush Problem
Bush Problem
Bush Problem
Bush Problem
Bush Problem
jam problem
jam problem
jam problem
jam problem
jam problem
jam problem
jam problem
 VA TECH WABAG LIMITED

DA

6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan 13-Jan 14-Jan

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
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REASON / DETAILED TECHNICAL ISSUE FOR

AG LIMITED

DAILY WORKING STATUS OF EQUIPMENTS

15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 22-Jan

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√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
 √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
272 272 272 272 272 272 272 272
250 250 250 250 250 250 250 250
22 22 22 22 22 22 22 22
92 92 92 92 92 92 92 92
8 8 8 8 8 8 8 8

ED TECHNICAL ISSUE FOR NON AVAILABILITY

23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan 30-Jan

√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
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x x x x x x x x
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
x x x x x x x x
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
x x x x x x x x
√ √ √ √ √ √ √ √
x x x x x x x x
x x x x x x x x
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
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x x x x x x x x
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
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x x x x x x x x
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
x x x x x x x x
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √
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√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √
272 272 272 272 272
250 250 250 250 250
22 22 22 22 22
92 92 92 92 92
8 8 8 8 8
 Total No.Of
No.Of days Total No.Of
Days not
Not working Days in Not
working until
in this month working
last month

31-Jan

√ 0 0 0

√
√
x
√
√
√
√
√
√
√
√
√
x
√
√
√
√
√
√
√
√
x
√
√
√
√
√
√
√
√
√
x
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
x
x
x
x
x 31 0 31

x 31 0 31

√ 0 0 0

√
x 31 0 31

x 31 0 31

√ 0 0 0

x 31 0 31

x 31 0 31

√ 0 0 0

√ 0 0 0

x 31 0 31

√ 0 0 0

√ 0 0 0

√ 0 0 0

√ 0 0 0
√ 0 0 0

√ 0 0 0

√ 0 0 0

√
√
x
√
√
√
√
√
x
√
x
√
√
x
√
√
√
√
√
√
√
x
√
√
√
√
√
√
√
√
√
√
√
x
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
x
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√

√
√
√
√
√
√
√
√

√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√ 0 0 0

√ 0 0 0

272 272
250 250
22 22
92 92
8 8
PERIOD OF STATUS
PROJECT NO
PROJECT NAME
TOTAL ELECT EQUIPMENT
TOTAL WORKING
TOTAL NON WORKING
AVAILABILTIY %

Sl. No. Equipment Name

1 Transformer no-01

2 Transformer no-02

3 Transformer no-03

4 Transformer no-04

5 APFC Panel -01

6 APFC Panel -02

7 APFC Panel -03

8 APFC Panel -04

9 PMCC-01

10 PMCC-02

11 MCC-1 Coarse bar screen/Raw Sewage

12 MCC-2 PST

13 MCC-3 Air Blower/Mixer

14 MCC-4 Air Blower/Mixer

15 MCC-5 RAS
 16 MCC-6 Gas Compressor

17 MCC-7 BFP

18 Battery Charger -1

19 Battery Charger -2

20 E.O.T. Crane in Raw sewage pump house

21 E.O.T. Crane in Aeration Blower house

22 E.O.T. Crane 1 in BFP unit

23 E.O.T. Crane 2 in BFP unit

24 Gas flaring no-1

25 Gas flaring no-2

No. of Equipment

No. of Equipment's working

No. of Equipment's not working

% of Equipments working

% of Equipment working

Sl.No Equipment Name

3 Transformer no-03
6 APFC Panel -02
7 APFC Panel -03
25 Gas flaring no-2
01-01-2020 to 31-01-2020

10M74
40 MGD STP Plant keshopur
25
22
3
88

Tag Number BREAKDOWN ( MECH/ELECT) 1-Jan 2-Jan 3-Jan 4-Jan

√ √ √ √

√ √ √ √

x x x x
√ √ √ √

√ √ √ √

x x x x
√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √
 √ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

√ √ √ √

x x x x
25 25 25 25
22 22 22 22
3 3 3 3
88 88 88 88
12 12 12 12

Tag.Number
Transformer not in line at commissioning time
ACB heating & tripping problem
Transformer not in line at commissioning time
Igination transformer problem need tobe new Transformer.
 VA TECH WABAG LIMITED

5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan 13-Jan

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
25 25 25 25 25 25 25 25 25
22 22 22 22 22 22 22 22 22
3 3 3 3 3 3 3 3 3
88 88 88 88 88 88 88 88 88
12 12 12 12 12 12 12 12 12

REASON / DETAILED TECHNICA

BAG LIMITED

DAILY WORKING STATUS OF EQUIPMENTS

14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 22-Jan

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √
 √ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
25 25 25 25 25 25 25 25 25
22 22 22 22 22 22 22 22 22
3 3 3 3 3 3 3 3 3
88 88 88 88 88 88 88 88 88
12 12 12 12 12 12 12 12 12

REASON / DETAILED TECHNICAL ISSUE FOR NON AVAILABILITY

23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan 30-Jan 31-Jan

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

√ √ √ √ √ √ √ √ √

x x x x x x x x x
25 25 25 25 25 25 25 25 25
22 22 22 22 22 22 22 22 22
3 3 3 3 3 3 3 3 3
88 88 88 88 88 88 88 88 88
12 12 12 12 12 12 12 12 12
 Total No.Of
No.Of days Total No.Of
Days not
Not working working until Days in Not
in this month working
last month

0 0 0

0 0 0

31 0 31

0 0 0

0 0 0

31 0 31

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0
0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

0 0 0

31 0 31

25

22

3
88

12
PERIOD OF STATUS
PROJECT NO

PROJECT NAME
TOTAL INSTRUMENT
TOTAL WORKING
TOTAL NON WORKING
AVAILABILTIY %

Sl. No. Equipment Name

1
Flow transmeter

2
Flow transmeter

3
Level Transmeter

4
Differntial Level Transmeter

5
Differntial Level Transmeter

6
Differntial Level Transmeter

7
Ph Analizer

8
Conductivty Analizer

9
TSS Analizer

10
Flow transmeter

11
Level Transmeter

12
Flow transmeter

13
Flow transmeter

14
MLSS

15
DO Analizer

16
DO Analizer

17
Ph Analizer

18
Pressure Transmeter
19 Pressure Transmeter
20 Level Transmeter
21 Flow meter
22 Ph Analizer
23 Conductivty Analizer
24 GAS Flow meter
25 Pressure Transmeter
26 Level Transmeter
27 Temp. Transmeter
28 Ph Analizer
29 Pressure Transmeter
30 Level Transmeter
31 Temp. Transmeter
32 Ph Analizer
33 Pressure Transmeter
34 Level Transmeter
35 Temp. Transmeter
36 Ph Analizer
37 Pressure Transmeter
38 Level Transmeter
39 Temp. Transmeter
40 Ph Analizer
41 Pressure Transmeter
42 Level Transmeter
43 Temp. Transmeter
44 Ph Analizer
45 Pressure Transmeter
46 Level Transmeter
47 Temp. Transmeter
48 Ph Analizer
49 Pressure Transmeter
50 Level Transmeter
51 Temp. Transmeter
52 Ph Analizer
53 Pressure Transmeter
54 Level Transmeter
55 Temp. Transmeter
56 Ph Analizer
57 Pressure Transmeter
58 Level Transmeter
59 Temp. Transmeter
60 Ph Analizer
61 Pressure Transmeter
62 Level Transmeter
63 Temp. Transmeter
64 Ph Analizer
65 BFP 1
66 BFP 2
67 BFP 3

68
BFP 4

69
BFP 5

70
BFP 6

71
HMI - 1

72
Raw Sewage R I/O - ICP panel

73
HMI - 2

74
Blower & Aeration control R I/O - ICP panel

75
HMI - 3

76
BFP section R I/O - ICP panel

77
Digester Control panel - 1st

78
Digester Control panel - 2nd

79
Motoized valve no-1

80
Motoized valve no-2

81
Motoized valve no-3

82
Motoized valve no-4

83
Motoized valve no-1

84
Motoized valve no-2

85
Motoized valve no-3

86
Motoized valve no-4

87
Motoized valve no-1

88
Motoized valve no-2

89
Motoized valve no-3

90
Motoized valve no-4

91
Motoized valve no-1

92
Motoized valve no-2

93
Motoized valve no-3

94
Motoized valve no-4
95
Motoized valve no-1

96
Motoized valve no-2

97
Motoized valve no-3

98
Motoized valve no-4

99
Motoized valve no-1

100
Motoized valve no-2

101
Motoized valve no-3

102
Motoized valve no-4

103
Motoized valve no-1

104
Motoized valve no-2

105
Motoized valve no-3

106
Motoized valve no-4

107
Motoized valve no-1

108
Motoized valve no-2

109
Motoized valve no-3

110
Motoized valve no-4

111
Motoized valve no-1

112
Motoized valve no-2

113
Motoized valve no-3

114
Motoized valve no-4

115
Motoized valve no-1

116
Motoized valve no-2

117
Motoized valve no-3

118
Motoized valve no-4

119
Motoized valve no-1

120
Motoized valve no-2

121
Motoized valve no-3

122
Motoized valve no-1

123
Motoized valve no-2

No. of Equipment
 No. of Equipment's working

No. of Equipment's not working

% of Equipments working

% of Equipment working

Sl.No Equipment Name

3 Level Transmeter
4 Differntial Level Transmeter
5 Differntial Level Transmeter
6 Differntial Level Transmeter
7 Ph Analizer
8 Conductivty Analizer
9 TSS Analizer
11 Level Transmeter
12 Flow transmeter
14 MLSS
15 DO Analizer
16 DO Analizer
17 Ph Analizer
18 Pressure Transmeter
19 Pressure Transmeter
20 Level Transmeter
21 Flow meter
22 Ph Analizer
23 Conductivty Analizer
26 Level Transmeter
28 Ph Analizer
29 Pressure Transmeter
30 Level Transmeter
31 Temp. Transmeter
32 Ph Analizer
35 Temp. Transmeter
36 Ph Analizer
38 Level Transmeter
39 Temp. Transmeter
40 Ph Analizer
41 Pressure Transmeter
43 Temp. Transmeter
44 Ph Analizer
47 Temp. Transmeter
48 Ph Analizer
51 Temp. Transmeter
52 Ph Analizer
55 Temp. Transmeter
56 Ph Analizer
60 Ph Analizer
63 Temp. Transmeter
64 Ph Analizer
65 BFP 1
68 BFP 4
71 HMI - 1
72 Raw Sewage R I/O - ICP panel
73 HMI - 2
74 Blower & Aeration control R I/O - ICP panel
75 HMI - 3
76 BFP section R I/O - ICP panel
77 Digester Control panel - 1st
78 Digester Control panel - 2nd
84 Motoized valve no-2
94 Motoized valve no-4
115 Motoized valve no-1
119 Motoized valve no-1
01-01-2020 to 31-01-2020

10M74

40 MGD STP Plant Keshopur

123
67
56
54

Location BREAKDOWN ( Instrument) 1-Jan 2-Jan

Raw sewage √ √
Raw sewage √ √
Raw sewage x x
Fine screen x x
Fine screen x x
Fine screen x x
Grit chamber x x
Grit chamber x x
Grit chamber x x
PST √ √
PST x x
RAS section x x
EXCESS Sludge section √ √
Aeration section x x
Aeration section x x
Aeration section x x
Aeration section x x
Aeration section x x
Aeration section x x
RAS Pump x x
Out Let x x
Out Let x x
Out Let x x
Gas Flare √ √
Digester No. 1 √ √
Digester No. 1 x x
Digester No. 1 √ √
Digester No. 1 x x
Digester No. 2 x x
Digester No. 2 x x
Digester No. 2 x x
Digester No. 2 x x
Digester No. 3 √ √
Digester No. 3 √ √
Digester No. 3 x x
Digester No. 3 x x
Digester No. 4 √ √
Digester No. 4 x x
Digester No. 4 x x
Digester No. 4 x x
Digester No. 5 x x
Digester No. 5 √ √
Digester No. 5 x x
Digester No. 5 x x
Digester No. 6 √ √
Digester No. 6 √ √
Digester No. 6 x x
Digester No. 6 x x
Digester No. 7 √ √
Digester No. 7 √ √
Digester No. 7 x x
Digester No. 7 x x
Digester No. 8 √ √
Digester No. 8 √ √
Digester No. 8 x x
Digester No. 8 x x
Digester No. 9 √ √
Digester No. 9 √ √
Digester No. 9 √ √
Digester No. 9 x x
Digester No. 10 √ √
Digester No. 10 √ √
Digester No. 10 x x
Digester No. 10 x x
BFP House x x
BFP House √ √
BFP House √ √
BFP House x x
BFP House √ √
BFP House √ √
Raw sewage x x
Raw sewage x x
Blower section x x
Aeration section x x
BFP section x x
BFP section x x
Digester section x x
Digester section x x

√ √
√ √
Digester no-1
√ √
√ √
√ √
x x
Digester no-2
√ √
√ √
√ √
√ √
Digester no-3
√ √
√ √
√ √
√ √
Digester no-4
√ √
x x
 √ √
√ √
Digester no-5
√ √
√ √
√ √
√ √
Digester no-6
√ √
√ √
√ √
√ √
Digester no-7
√ √
√ √
√ √
√ √
Digester no-8
√ √
√ √
√ √
√ √
Digester no-9
√ √
√ √
x x

√ √
Digester no-10
√ √
√ √
Gas holder no-1 x x
Gas holder no-2 √ √
Gas holder no-3 √ √
Gas flare no-1 √ √
Gas flare no-2 √ √
123 123
 67 67
56 56
54 54
46 46

Location
Raw sewage EPC Scope
Fine screen EPC Scope
Fine screen EPC Scope
Fine screen EPC Scope
Grit chamber EPC Scope
Grit chamber EPC Scope
Grit chamber EPC Scope
PST EPC Scope
RAS section Display Problem
Aeration section EPC Scope
Aeration section EPC Scope
Aeration section EPC Scope
Aeration section EPC Scope
Aeration section EPC Scope
Aeration section EPC Scope
RAS Pump EPC Scope
Out Let EPC Scope
Out Let EPC Scope
Out Let EPC Scope
Digester No. 1 Supply Problem, need to check by HA
Digester No. 1 Supply & sensor problem
Digester No. 2 Supply & Display Problem
Digester No. 2 Supply Problem, need to check by HA
Digester No. 2 Supply problem
Digester No. 2 Supply & sensor problem
Digester No. 3 Supply problem
Digester No. 3 Sensor problem
Digester No. 4 Supply Problem, need to check by HA
Digester No. 4 Supply Problem, need to check by HA
Digester No. 4 Supply & sensor problem
Digester No. 5 Always showing value in -ve
Digester No. 5 Supply Problem
Digester No. 5 sensor problem
Digester No. 6 Supply Problem
Digester No. 6 Supply & Sensor problem (EPC Scope
Digester No. 7 Supply Problem
Digester No. 7 Transmitter Damage & sensor proble
Digester No. 8 Supply Problem
Digester No. 8 Supply Problem, need to check by HA
Digester No. 9 Supply Problem, need to check by HA
Digester No. 10 Supply Problem, need to check by HA
Digester No. 10 Supply & snesor problem
BFP House Solenoid valve, limit switch pressure
BFP House Solenoid valve, limit switch pressure
Raw sewage EPC Scope
Raw sewage EPC Scope
Blower section EPC Scope
Aeration section EPC Scope
BFP section EPC Scope
BFP section EPC Scope
Digester section EPC Scope
Digester section EPC Scope
Digester no-2 controling problem
Digester no-4 controling problem
Digester no-1 controling problem
Digester no-10 controling problem
 VA TECH WABA

3-Jan 4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
123 123 123 123 123 123 123 123 123
 67 67 67 67 67 67 67 67 67
56 56 56 56 56 56 56 56 56
54 54 54 54 54 54 54 54 54
46 46 46 46 46 46 46 46 46

REASON / DE
e
e
e
e
e
e
e
e
oblem
e
e
e
e
e
e
e
e
e
e
oblem, need to check by HART calibrator
sensor problem
Display Problem
oblem, need to check by HART calibrator
oblem
sensor problem
oblem
oblem
oblem, need to check by HART calibrator
oblem, need to check by HART calibrator
sensor problem
owing value in -ve
oblem
oblem
oblem
Sensor problem (EPC Scope)
oblem
er Damage & sensor problem
oblem
oblem, need to check by HART calibrator
oblem, need to check by HART calibrator
oblem, need to check by HART calibrator
snesor problem
valve, limit switch pressure controller, penumatic cylinder are faulty
valve, limit switch pressure controller, penumatic cylinder are faulty
e
e
e
e
e
e
e
e
g problem
g problem
g problem
g problem
VA TECH WABAG LIMITED

DAILY WORKING STATUS OF EQUIPMENTS

12-Jan 13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
123 123 123 123 123 123 123 123 123
67 67 67 67 67 67 67 67 67
56 56 56 56 56 56 56 56 56
54 54 54 54 54 54 54 54 54
46 46 46 46 46 46 46 46 46

REASON / DETAILED TECHNICAL ISSUE FOR NON AVAILABILITY

UIPMENTS

21-Jan 22-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x

√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
123 123 123 123 123
67 67 67 67 67
56 56 56 56 56
54 54 54 54 54
46 46 46 46 46
 Total No.Of
No.Of days Total No.Of
Days not
Not working Days in Not
working until
in this month working
last month

30-Jan 31-Jan
√ √ 0 0 0

√ √ 0 0 0

x x 31 0 31

x x 31 0 31

x x 31 0 31

x x 31 0 31

x x 31 0 31

x x 31 0 31

x x 31 1 32

√ √ 0 2 2

x x 31 3 34

x x 31 4 35

√ √ 0 5 5

x x 31 6 37

x x 31 7 38

x x 31 8 39

x x 31 9 40

x x 31 10 41
x x 31 11 42
x x 31 12 43
x x 31 13 44
x x 31 14 45
x x 31 15 46
√ √ 0 16 16
√ √ 0 17 17
x x 31 18 49
√ √ 0 19 19
x x 31 20 51
x x 31 21 52
x x 31 22 53
x x 31 23 54
x x 31 24 55
√ √ 0 25 25
√ √ 0 26 26
x x 31 27 58
x x 31 28 59
√ √ 0 29 29
x x 31 30 61
x x 31 31 62
x x 31 32 63
x x 31 33 64
√ √ 0 34 34
x x 31 35 66
x x 31 36 67
√ √ 0 37 37
√ √ 0 38 38
x x 31 39 70
x x 31 40 71
√ √ 0 41 41
√ √ 0 42 42
x x 31 43 74
x x 31 44 75
√ √ 0 45 45
√ √ 0 46 46
x x 31 47 78
x x 31 48 79
√ √ 0 49 49
√ √ 0 50 50
√ √ 0 51 51
x x 31 52 83
√ √ 0 53 53
√ √ 0 54 54
x x 31 55 86
x x 31 56 87
x x 31 57 88
√ √ 0 58 58
√ √ 0 59 59
x x 31 60 91

√ √ 0 61 61

√ √ 0 62 62

x x 31 63 94

x x 31 64 95

x x 31 65 96

x x 31 66 97

x x 31 67 98

x x 31 68 99

x x 31 69 100

x x 31 70 101

√ √ 0 71 71

√ √ 0 72 72

√ √ 0 73 73

√ √ 0 74 74

√ √ 0 75 75

x x 31 76 107

√ √ 0 77 77

√ √ 0 78 78

√ √ 0 79 79

√ √
√ √
√ √
√ √
√ √
√ √
x x
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √ 0 80 80

√ √ 0 81 81

√ √ 0 82 82

√ √ 0 83 83

x x 31 84 115

√ √ 0 85 85

√ √ 0 86 86

√ √ 0 87 87

x x 31 88 119

√ √ 0 89 89

√ √ 0 90 90

√ √ 0 91 91

√ √ 0 92 92

123 123 123

67 67 67
56 56 56
54 54 54
46 46 46
 VA TECH WABAG LTD
Project Name 40 MGD STP Keshopur
Project No 10M74
MECHANICAL MAINTEN
PM Done
Sr.No Date Equipment Name/Location
Completed/Pending

1 2-Jan-20 Raw sewage pump house Done

2 3-Jan-20 Grit Chamber Done

3 4-Jan-20 Primary clarifier Gears & PST Done

Pumps
4 6-Jan-20 Aeration Blower Done
5 7-Jan-20 Aeration Tank A Gears Done
6 8-Jan-20 RAS Pumps & Secondary gears Done
7 9-Jan-20 BFP Feed pump Done
8 10-Jan-20 BFP Done
Back wash pumps , Poly dosing
9 11-Jan-20 pumps & Agitator Gears. Done

10 13-Jan-20 Digester 1 to 5 ( compressor) Done

11 14-Jan-20 Digester 6 to 10 ( compressor) Done
12 15-Jan-20 Gas Flaring Done
13 16-Jan-20 All plant Valves. Done
14 17-Jan-20 Raw sewage pump house Done

15 18-Jan-20 Grit Chamber Done

16 20-Jan-20 Primary clarifier Gears & PST Done

Pumps
17 21-Jan-20 Aeration Blower Done
18 22-Jan-20 Aeration Tank A Gears Done
19 23-Jan-20 RAS Pumps & Secondary gears Done
20 24-Jan-20 BFP Feed pump Done
21 25-Jan-20 BFP Done
Back wash pumps , Poly dosing
22 27-Jan-20 Done
pumps & Agitator Gears.
23 28-Jan-20 RAS Pumps & Secondary gears Done

24 29-Jan-20 Aeration Tank A Gears Done

25 30-Jan-20 Digester 1 to 5 ( compressor) Done

26 31-Jan-20 Digester 5 to 10 ( compressor) Done

Total No of PM done 24
Total no of PM pending 0
ENGINEER/Fitter PANKAJ SINGH/MANISH
ECH WABAG LTD
Location/Region Delhi
Location/Region Jan-20
ECHANICAL MAINTENANCE REPORT
Activity/Description No of PM done

All scheduled PM done

Rew sewage pump NO- 5 sound problem rectify.
in this month.
Raw sewage pump no. 5 top up.

BFP back wash pump no- 4 leakage problem removed.

Aerator no - 13 spider problem .( change new spider)

BFP Feed pump chocked clear .

BFP feed pump No - 4 bearing problem .( change new bearing )

primary clarifier 2 gear oiling.

Air blower no. 1 and 6 oil changed.

Raw sewage pump no. 1 oil top-up.

Aerator no. 5 oil changed and sound problem solved.

Raw sewage pump no-5 oil changed.

Aerator no. 1 and 22 gear oiling.

PST No- 2 chock remove.

RAS pump 2 chock remove.

Aerator no. 13 oil changed and sound problem solved.

RAS pump 2 chock remove.

PLANT MANAGER- K P Tiwari

Remarks
 VA TECH WABAG LTD
Project Name 40 MGD STP Keshopur
Project No 10M74
INSTRUMENTATION MAINTENANCE REPORT
PM Done
Sl.No Date Equipment Name/Location
Completed/Pending

1 2-Jan-20 Inlet Done

2 3-Jan-20 MCC-1 ( Grit Chamber Section) Done

3 4-Jan-20 MCC-2 ( Grit chamber & PST) Done

4 6-Jan-20 MCC-3 ( Aeration tank -A) Done

5 7-Jan-20 MCC-4 ( Aeration -Tank -B) Done

6 8-Jan-20 MCC-5 ( RAS & Secondary Unit) Done

7 9-Jan-20 MCC-6 (BFP unit) Done

8 10-Jan-20 MCC-7(Digester Unit) Done

9 11-Jan-20 out let Done

10 13-Jan-20 Gas flaring unit Done
Digester no-1 to 5 Motorised
11 14-Jan-20 Done
Valve

12 15-Jan-20 Digester no-6 to 10 Motorised Done

Valve
13 16-Jan-20 out let Done
14 17-Jan-20 Inlet Done

15 18-Jan-20 MCC-1 ( Grit Chamber Section) Done

16 20-Jan-20 MCC-2 ( Grit chamber & PST) Done

17 21-Jan-20 MCC-3 ( Aeration tank -A) Done
18 22-Jan-20 MCC-4 ( Aeration -Tank -B) Done

19 23-Jan-20 MCC-5 ( RAS & Secondary Unit) Done

20 24-Jan-20 MCC-6 (BFP unit) Done

21 25-Jan-20 MCC-7(Digester Unit) Done

22 27-Jan-20 out let Done

23 28-Jan-20 Gas flaring unit Done

24 29-Jan-20 MCC-1 ( Grit Chamber Section) Done

 Digester no-1 to 5 Motorised
25 30-Jan-20 Done
Valve

26 31-Jan-20 Digester no-6 to 10 Motorised Done

Valve
Total No of PM done 22
Total no of PM pending 0
ENGINEER/TECHNICIAN - Sachin PLANT MANAGER- K P
AG LTD
Location/Region Delhi
Jan-20
ON MAINTENANCE REPORT
Activity/Description No of PM done Remarks

All scheduled PM done

BFP no-2 belt out problem rectify.
in this month.

BFP no- 4 belt out problem rectify .

(change a new sensor & cable)

Attended a BFP no- 1 air leakage

problem rectify.(Repair 4 solenoid
valve)

Attended a air pressor problem rectify.

BFP no. D belt aligment & PLC change .

BFP no. B belt aligment .

Attended a 220 VAC supply problem of

raw sewage section .

Attended a Raw sewage flow meter

reading problem rectify

BFP no-4 belt out problem rectify.

BFP no. B belt aligment .

PLANT MANAGER- K P Tiwari

 VA TECH WABAG LTD
Project Name 40 MGD STP Keshopur Location/Region Delhi
Project No 10M74 Jan-20
ELECTRICAL MAINTENANCE REPORT
PM Done
S.N Date Equipment Name/Location
Completed/Pending
Done No of PM done Remarks

1 2-Jan-20 PMCC 02 ( Aeration Unit) Done Aerator No -13 NO indicator bad .(change NO indicator nos 1) All scheduled PM done
in this month.

MCC-01 Grit chamber ( Motor &

2 3-Jan-20 Done
Panel).

3 4-Jan-20 PMCC 01 (Raw sewage pump Done Raw sewage pump house panel no - 1 Trip controlling problem rectify.
house Motor & Panel)

4 6-Jan-20 Digester Done Attended a pole light problem of digester section.(change new chock )

5 7-Jan-20 Aeration Blower Done

Aerator No-1,8 OLR triping problem rectify. ( Check faund B phase winding short with motor
6 8-Jan-20 MCC-03 Aeration Tank A Done
body.)

7 9-Jan-20 MCC-02Primary clarifier & PST Done

8 10-Jan-20 MCC -05 RAS & Secondary Done Ras VFD no- 2 triping heat sink problem rectify.

9 11-Jan-20 MCC-06 ( BFP) Done

10 13-Jan-20 MCC -04 Aeration Tank B Done Aerator no- 13 motor aluminium luges heating problem rectify.( change new luges .)

11 14-Jan-20 PMCC 01 (Raw sewage pump Done Raw sewage pump house panel No- 6 triping problem softstater display not working problem
house Motor & Panel) rectify.

12 15-Jan-20 Back wash , Poly dosing, Agitator. Done

13 16-Jan-20 Pump house Done Pump house panel No -5 NO indicator bad .(change NO indicator nos 1)

14 17-Jan-20 Gas Flaring Done

PMCC 01 (Raw sewage pump

15 18-Jan-20 Done Raw sewage pump house panel No- 5 triping over load problem rectify.
house Motor & Panel)

16 20-Jan-20 PMCC 02 ( Aeration Unit) Done Aerator panel no- 13 aluminium luges heating problem rectify.( change new 4 luges .)

MCC-01 Grit chamber ( Motor &

17 21-Jan-20 Done
Panel).

18 22-Jan-20 MCC-06 ( BFP) Done BFP No-5 trip over load problem rectify.

19 23-Jan-20 Aeration Blower Done

20 24-Jan-20 MCC-03 Aeration Tank A Done

21 25-Jan-20 MCC-06 ( BFP) Done Attended a lighting problem of BFP area .

22 27-Jan-20 MCC -05 RAS & Secondary Done

23 28-Jan-20 BFP Feed pump Done

24 29-Jan-20 BFP Feed pump Done BFP feed pump No-4 trip controlling problem rectify.

25 30-Jan-20 Back wash , Poly dosing, Agitator. Done BFP poly dosing panel No- 2 aluminium luges heat problem rectify.( change new luges )

26 31-Jan-20 MCC -07 (Digester) Done Raw sewage pump house panel No- 3 triping heat sink over heat problem rectify.
Total No of PM done 24
Total no of PM pending 0
TECHNICIAN -Dharmbeer singh PLANT MANAGER- K P Tiwari
 BREAK DOWN - ANALYSIS

Format No: MM/BDA-01

Job no.
Call register
Sl. No Equipment description

1 Equipment number

2 Working / stand by

3 Equipment Operator / technician

4 Shift

5 Time & date of call register

6 Call received by

Break down analysis.

7 Nature of break down

8 Major / minor

If major .

9 nature of repair attended.

10 Agency involved

11 Repair cost Rs
Whether this breakdown is an
12
anticipated
If anticipated , has it been informed
13
to HO in forecast report.

14 If not , why

If minor

15 Spares replaced
16 Equipment put on service on

17 Shift

18 Total breakdown period.

19 Breakdown attended by

Maintenance Engineer

Note All break down / breakdown maintenance should be recorded

REAK DOWN - ANALYSIS

Jan-20
M 0015
 Plant Manager

maintenance should be recorded

 VA TECH WABAG LIMITED

INCIDENT / DANGEROUS OCCURRENCE REPORT

FORMAT NO: SM-05F
Month: JANUARY-2

Site : 40 MGD STP Date & Time of Accident : ------

Location : KESHOPUR Hours since starded the job: -------

Type of Accident :

* Personal Injury X * Fire / Explosion

* Property Damage X * Gas Release

Details of Injured :

* Name : N A * Employee CodeNNoA :

* Occupation : * Department Code :
* Age * Address :
* Sex :
* Contractor :
* Contact Tel. No. :

* Description of Accident :

NO Incident occurred in the month of JANUARY- 2020

* Cause of the Incident :

* Plant/Equipment involved : N A
* Nature of Job being done at that time ;
* Whether PPE's used :
* Whether permit was taken or not ;
* Description of Injury (Part of Body affected)
* Nature of Injury or Occupational illness : Facture / Amputation
* First Aid Treatment given :
* Classification (Fatal/Lost Time/First Aid) :
* Referred to hospital :

Name & Sign of Name & Sign of

Safety Engineer Site Manager

Guru Bachan Sharma K P Tiwari

Form No: SM 05 F/ 00
 Month: JANUARY-2020

: ------

b: -------

X
X
Name & Sign of
Site Manager

K P Tiwari
Form No: SM 05 F/ 00
Format No.
MANPOWER DETAILS PROPOSAL /ESTIMATIO
PROPOSAL ACTUAL TOTAL

JV HRM PVT LTD

OUTSOURCE

OUTSOURCE
SECURITY
WABAG

WABAG

WABAG

W + OS
TOTAL
SL

NAMO
MONTH
NO

1 Jan-20 61 0 61 0 47 0 5 0 52 52
AVG 61 0 61 0 47 0 5 0 52 52
Wabag personnel
 40 MGD STP KESHOPUR
For the Month of JANUARY-2020
ESTIMATION VS ACTUAL FOR THE PREIOD FROM __
DIFFERENCE WABAG

Plant Manaer Manager

Mechanical Helper
Mechanical Fitter
Plant In-charge
OUTSOURCE

Process + GET

Shift Engineer
WABAG

W + OS

REMARKS

61 -52 9 1 0 1 0 1 3
61 -52 9 #DIV/0! 1 0 1 0 1 3
 R

1
1
Instrument Engineer

NUARY-2020

0
0
Store Keeper

1
1
TECHNICION

2
2
Electrician

3
3
Electrical Helper

1
1
Electrical Engineer

General helper
11
11
NAME OF SUBCONTRACT

0
0

Lab Chemist
0
0

Lab Assistant

Operator including
12
12

Reliver

Helper including
12
12

Reliver
0
0

Gardener
OD FROM __1st JANUARY 2020 to 31th JANUARY- 2020
NUARY- 2020
Security
Security

Total

5 54
5 54
 ORGANISA

CHIEF MANAGER - PROJECT

Rajiv Mehta

PLANT COORDINAT
Abhay Yadav

PLANT MANAGER
K P Tiwari

MECHANICAL INCHARGE ELECTRICAL ENGINEER PROCESS ENGINEER

Pankaj Singh

Electrician/ Helper
Ravi, Neeraj, Parveen,Dinesh
Fitter/ Helper
Manish/
Rakesh,Gajender,Suresh

LAB CHEMIST SHIFT INCHARGE S

LAB ASSISTENT
SHIFT HELPERS

Anjit ,Sunil, Surender,

Rampath,Ashok,Shivver,
 ORGANISATION CHART

F MANAGER - PROJECTS (O & M)

Rajiv Mehta

PLANT COORDINATOR
Abhay Yadav

PLANT MANAGER
K P Tiwari

Site Supervisor Safety supervisor

Plant INCHARGE Ramavtar Meena Guru Bachan Sharma SECURITY ASO

KP Tiwari Rajesh

operators
SECURITY GUARDS
Udaybhan, Vijay pal,
Sanjay, Ravi,
GENERAL SHIFT HELPERS Shivam,Vinay,Nitesh,Raj
ender,Arvind,Anil,Ashish
,Sanjay bhardwaj,

Arun dubey,Ashok,
Rohit,Rajkumar,
Devender, Anshulk,
Virender,

CHARGE S

GARDENERS
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ECURITY ASO
Rajesh

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