A Conical Beam Finite Element For Rotor Dynamics Analysis: L. M.Greenhill
A Conical Beam Finite Element For Rotor Dynamics Analysis: L. M.Greenhill
L. M.Greenhill
Garrett Turbine Engine Company,
Rotor Dynamics Analysis
Phoenix, AZ The development of finite element formulations for use in rotor dynamics analysis
has been the subject of many recent publications. These works have included the
effects of rotatory inertia, gyroscopic moments, axial load, internal damping, and
W. B. Bickford shear deformation. However, for most closed-form solutions, the element geometry
has been limited to a cylindrical cross-section. This paper extends these previous
works by developing a closed-form expression including all of the above effects in a
H. D. Nelson linearly tapered conical cross-section element. Results are also given comparing the
Mechanical and Aerospace Engineering, formulation to previously published examples, to stepped cylinder representations
Arizona State University, of conical geometry, and to a general purpose finite element elasticity solution. The
Tempe, AZ 85287 elimination of numerical integration in the generation of the element matrices, and
the ability of the element to represent both conical and cylindrical geometries, make
this formulation particularly suited for use in rotor dynamic analysis computer
programs.
Introduction
Over the last several years, many investigators have ex- degrees of freedom per element. The Rouch and Kao element
tended the capability of rotor dynamics analysis using finite extended the earlier formulation by including gyroscopic
elements. Early formulations, such as Nelson and McVaugh effects and representing the area and inertia as second and
[1], developed a Rayleigh beam theory finite rotating shaft fourth order polynomials as a function of radius. The element
element which included the effects of translational and matrices were obtained by numerical integration, and as such,
rotatory inertia, gyroscopic moments, and axial load. This no closed form expressions were presented. It was also in-
development was subsequently generalized by Zorzi and dicated that the additional shear deformation coordinates
Nelson [2] to include the effects of internal viscous and could be condensed out of the element or system equations
hysteretic damping. Later, Nelson [3] added shear defor- without significant loss of accuracy. Later, To [7] developed
mation to the Rayleigh beam theory to develop a Timoshenko closed form polynomial mass and stiffness expressions for a
beam element, which was then extended by Ozguven and linearly tapered Timoshenko element, again using the twelve
Ozkan [4] to include the internal damping model of Zorzi and degree of freedom representation of Thomas, Wilson, and
Nelson. All of these formulations considered the axial cross- Wilson.
section of the element to be cylindrical, which allows area and This paper extends the linearly tapered Timoshenko beam
inertia to be considered constant with respect to length. The theory element by using the kinematic representation of
motion of these elements was represented by eight degrees of Thomas, Wilson, and Wilson to develop closed form
freedom: two translations and two rotations at the element polynomial expressions for element matrices suitable for use
ends. in finite element rotor dynamics computer programs. The
Modern rotor systems utilize geometry which is usually far element includes the effects of translational and rotatory
from being uniform as a function of length. These cross- inertia, gyroscopic moments, axial load, internal viscous and
sectional changes are mainly accommodated by modeling the hysteretic damping, and mass center eccentricity. System
rotor as a collection of stepped cylinders. For conical cross- equations of motion are also presented in both fixed and
sections, the errors introduced by the stepped cylinder ap- rotating reference frames. Numerical examples are given
proach may be quite large. comparing the use of the conical element to a previously
As a result, Rouch and Kao [5], developed a linearly published test case, to stepped cylinder representations, and to
tapered Timoshenko beam element for use in rotor dynamics. a general purpose finite element elasticity solution.
This element was based upon the work of Thomas, Wilson,
and Wilson [6], who determined that the most optimum Coordinates and Shape Functions
representation of the shear deformation was to add two
additional coordinates at each element end, resulting in twelve A typical axial cross-section of a linearly tapered finite
element is shown in Fig. 1. Each end of the element is
associated with an inner and outer radius, denoted by r and R,
Contributed by the Technical Committee on Vibration and Sound and with the subscripts / andy referring to the left (s = 0) and right
presented at the Design Engineering Technical Conference, Cincinnati, Ohio, (s = l) ends of the element, respectively. Defining a non-
September 10-13, 1985, of THE AMERICAN SocmTY OF MECHANICAL ENGINEERS.
Manuscript received at ASME Headquarters, June 11, 1985. Paper No.
dimensional position coordinate \, equal to the ratio s/l, the
85-DET-32. inner and outer radii may be expressed as
Journal of Vibration, Acoustics, Stress, and Reliability in Design OCTOBER 1985, Vol. 107 / 421
Copyright © 1985 by ASME
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Z(w)
r = r , - ( l - t ) + ryf (1(a))
R = R,(l-Z)+Rj£ (1(b))
Representing the ratios of inner and outer radii on each end as Fig. 2 Kinematic relationships between element degrees of freedom
p and a, which are equal to rj/r,- and Rj/Ri respectively,
allows equations (1) to be rewritten
r = r,(l+(p-l)9 (2(a)) = 4[R,*(o- i ) - f . 4 ( p - i)]/(/j,4 - r , 4 )
R = *,(l+(ff-l)8 (2(b)) 6[*;4(a-l)2-//(p-l)2]/(*/4-
Using equations (2) in a cross-sectional area equation results 63 A[R,\a-\f--A' •r,*Q>- •l)3V(R,*-r,*)
in the following second order polynomial expression 54 • 4/
[Rfio-iy-rfto-iyvUif-r,*)
2 2 2
A = Tt(R -r )=Ai[l + a^ + a2^ ] (3) The primary coordinate reference system is illustrated in
where the coefficients are Fig. 2. The (XYZ) triad is a fixed reference with the X-axis
coinciding with the undeformed center line of the element.
A, = *Vt,2-r,2) Although not shown, the (xyz) triad is a rotating reference
a, = 2[Ri2(a-l)-ri2(p-l)]/(Ri2-ri2) with the *-axis coincident with X, and the y- and z-axes
rotating at a uniform rate to about the X-axis. The element is
a2 = [Ri2(a-\)2-ri2(p-^2V(Ri2-ri2)
considered to be initially straight and is modeled with twelve
Similarly for cross-sefctional inertia, the use of equations (2) degrees of freedom: two translations, two rotations, and two
results in a fourth order polynomial expression of shear deformations at each end-point of the element. The
diametral cross-section of the element is considered to be
/=7r( J R 4 -/- 4 )/4 = / / [ l + 5 1 ? + 6 2 ? 2 + S 3 ? 3 + 5 4 n (4)
circular.
where the coefficients are The translation of the element, neglecting axial motion, is
/, = T ( / ? , 4 - r , 4 ) / 4 given by the two displacements (v,w), and the shear defor-
Nomenclature
area polynomial coefficient k = transverse shear form factor (constant)
inertia polynomial coefficient P = element axial load (constant)
p,a element end inner and outer radii ratio t = time
V- mass per unit volume u,v,w = translational displacements in X, Y, and Z
e,f location of mass center directions
Q spin speed ip) = element end displacement vector, rotating frame
03 whirl speed coordinates
A whirl ratio, Q/co [q] = element end displacement vector, fixed frame
internal viscous, hysteretic damping coefficient coordinates
M internal damping matrix [Q) = element unbalance force vector
translation dependent rows of shape function bending stiffness matrix
matrix [KB] =
[Ks] = shear stiffness matrix
rotation dependent rows of shape function matrix axial load stiffness matrix
shear dependent rows of shape function matrix [KA] =
[x] circulation matrix
ratio of axial position to element length, s/l [Kc] =
[MT] = translational mass matrix
rotational displacements rotatory mass matrix
shear displacements [MR] =
[G] = gyroscopic effect matrix
s axial position along element transformation matrix
length of element [N] =
I [R] = fixed to whirl frame transformation matrix
r,R inner, outer radius of element end
A element area (function of axial position) Subscripts
I element inertia (function of axial position) ij = left and right element ends
E element elastic modulus (constant) 1,2, . . = particular term in a matrix or polynomial ex-
EP potential energy pression
EK kinetic energy
ED dissipation function Superscripts
G element shear modulus (constant) , . = position, time differentiation
Journal of Vibration, Acoustics, Stress, and Reliability in Design OCTOBER 1985, Vol. 107/423
STEPPED CYLINDERS
NUMBER OF SUBELEMENTS
Fig. 4 Typical stepped cylinder representation of conical geometry Fig. 5 Single element stepped cylinder versus cone stiffness com-
parison, term K ^
parametric terms in the rotating frame whirl speed
calculation, which can be accommodated through the use of
iteration procedures. In practice, these terms are usually
ignored and only undamped natural frequencies are
calculated in whirl frame analysis.
Numerical Examples
Three examples are provided to illustrate the accuracy and
use of the conical element. The first is a test case, originally
published by Thomas, et al. [6], in which conical elements
were used to calculate the natural frequencies of a tapered
chimney. Using five, ten, and twenty conical elements, the
results from [6] and those obtained from the present for- A - 60 OEG
mulation are compared in Table 1 for the first ten modes. ~I—
2.00 3.00 4.00 5.00 6.00 7.00
As the results indicate, the comparison is quite good, with
NUMBER OF SUBELEMENTS
the present formulation frequencies, in general, slightly
Fig. 6 Single element stepped cylinder versus cone stiffness com-
higher than those obtained in [6]. It was expected that the parison, term K 1 2
frequencies should differ, as the inertia and area represen-
tations used in [6] were linear rather than fourth and second
order polynomials as in equations (3) and (4). For reference,
the frequencies obtained with the present formulation are
practically identical to those presented in [5], being con-
sistently larger by a maximum of .35 percent.
The second example compares the use of the conical
element with stepped cylinders. As Fig. 4 illustrates, the
stepped cylinder representation is used with common rotor
dynamics programs to simulate conical structures. For the
comparison, the stiffness and natural frequencies were
evaluated for a cantilevered cone using from one to eight
steps, referred to as subelements as per [1]. Cone angles in-
vestigated were 0, 15, 30, 45, and 60 degrees, with the
thickness of the cones adjusted for angle, holding the normal 2.00 3.00 4.00 5.00 6.00 7.00 8.00
thickness to 1.0 cm and the mean radius at the fixed end to 2.0 NUMBER OF SUBELEMENTS
cm. Table 2 lists the properties of the cones used in this Fig. 7 Single element stepped cylinder versus cone stiffness com-
example. parison, term K22
For a single element cantilever cone, fixed at the small end,
the stiffness matrix can be reduced to a 2 x 2 matrix. The three drical formulation as in [3]. In Figs. 5, 6, and 7, the ratio of
terms in the resulting matrix may be compared for the stepped the stiffness term for the stepped cylinder (Ksc) to the conical
cylinder versus conical element formulations. Note that for element (Kc) is displayed for up to eight subelements. For
zero cone angle, the conical element degenerates to a cylin- terms Kn and Kn, translational and translational-rotational
Journal of Vibration, Acoustics, Stress, and Reliability in Design OCTOBER 1985, Vol. 107 / 425
NESS RATIO, ^ v ^ \
.50
1 \ \
t 1 TERM
STI
* - K
^^~~-~~^*_———*
0 - K
O + - K
in .00 1.00 2.00 3.00 4.00 5.00 6.00
i i i i
—| 15.00 30.00 45.00 60.00 75.00
NUMBER OF SUBELEMENTS
CONE ANGLE, DEGREES
Fig. 10 One element stepped cylinder versus cone frequency com-
Fig. 8 Single beam element versus finite element elasticity stiffness parison, second mode
comparison
APPENDIX
Translation Shape Function [I/-], equation (6)
+* = K-e+e)
Rotational Shape Function [</>], equation (7)
0 0i 0 0 -0i 03 0 "04 0 -04
[0] =
-0i 0 02 01 0 0 03 0
where
0, = m-e)
i-i = l - 4 £ + 3$2
03 = - 2 £ + 3£2
04 = 3 £ - 3 £ 2
Shear Deformation Shape Function [x], equation (8)
0 0 0 0 0 0 0 0 xi 0 x 2 0
M= 0 0 0 0 0 0 0 0 0 Xi 0 x2
where
Xi i-£
X2
General Notes on Presentation of Element Matrices
The next 9 element matrices are given in array format, that is, each nonzero term will be denoted by (ir, ic), where ir is the
row and ic the column in the matrix. This notation has been adopted for clarity, as each matrix term is a polynomial, except for
Journal of Vibration, Acoustics, Stress, and Reliability in Design OCTOBER 1985, Vol. 107/427
M=pAiU9\
(2,1) = (6,5) =M(269568 +62208a, + 21888a 2 )
(3,1) = (10,1) = ( 4 , 2 ) = - ( 9 , 2 ) = - M / ( 3 8 0 1 6 + 1 2 0 9 6 a , + 4 8 9 6 a 2 )
(6,1) = -(5,2) = M(93312 + 46656a,+26496a 2 )
(7,1) = (12,1) = (8,2) = - ( 1 1 , 2 ) = A/7(22464 +10368a, + 5472a 2 )
(4,3)= - ( 9 , 3 ) = - ( 1 0 , 4 ) = (10,9) = M/2(6912 + 2592a,+1152a 2 )
(5,3) = (6,4) = - ( 1 0 , 5 ) = (9,6) = A//(22464 + 12096a, +7200a 2 )
(8.3) = (12,9)=-M/ 2 (5184 + 2592a,+1440a 2 )
(11,3) = M/ 2 (5184 + 2592a,+1440a 2 )
(7.4) = (12,4) = (9,7) = (10,8) = (11,10) = (11,3)
(7.5) = (12,5) = (8,6)=-(ll,6)=M/(38016 + 25920a,+18720a 2 )
(8,7) = -(11,7)= -(12,8) = (12,ll) = M/2(6912 + 4320a 1 +2880a 2 )
(10,9) = M/ 2 (6912 + 2592a,+1152a 2 )
Element Rotatory Mass Matrix [MR], equation (15(b)) (sym)
M=fiIi/9U
(1,1) = M(435456 + 2177285, + 12441652 + 77760S3 + 5184054)
(4,1) = M(36288 + 362885,+259205 2 + 181445 3 +129605 4 )
(5,1) = (6,2)= - ( 2 , 2 ) = - ( 5 , 5 ) = - ( 6 , 6 ) = -(1,1)
(8,1) = M/(36288 - 1036852 - 1296053 - 1296054)
(9.1) = -M/(217728 +1088645, +622085 2 +388806 3 +259206 4 )
(11,1) = (10.2) = (12,2): (9,5) (11,5) (10,6) (12,6) = (9,1)
(3.2) = -(6,3) = (5,4) = - ( 4 , 1 )
(7.2) = ( 8 , 5 ) = - ( 7 , 6 ) = - ( 8 , 1 )
(3.3) = (4,4) = M/2(48684 + 120966,+69126 2 +47526 3 +34566 4 )
(7,3) = (8,4)=-M/ 2 (12096 + 60485,+51845 2 +47525 3 +43205 4 )
(10,3) = M/ 2 (18144+181446,+129605 2 + 90725 3 +64805 4 )
(12,3) = (9,4)=-(11,4) = (10,3)
(7,7) = (8,8) = M/2(48384 + 362886, +311046 2 +280806 3 +259206 4 )
(10,7) = M7 2 (18144-51845 2 -64808 3 -64805 4 )
(12,7) = - ( 9 , 8 ) = - ( 1 1 , 8 ) = (10,7)
(9,9) = M/ 2 (108864+ 544326,+311046 2 + 1944063 + 1296064)
(11,9) = (10,10) = (12,10) = (11,11) = (12,12) = (9,9)
Journal of Vibration, Acoustics, Stress, and Reliability in Design OCTOBER 1985, Vol. 107/429
0 - 1 "
IN]--
1 0
M=
fl + VH
2
•1\H (1+1//)
For the 12x 12 element matrices, [R] is a block diagonal matrix composed of six 2 x 2 matrices each equal to coswt[I) +
sino)t[N].
M=Q2fiAi/ll
(Gci) = (Gsz) =A^e/(1764 + 420a 1 +156a 2 )+Afey(756 + 336a1+156cK2)
IQa) = -{Qsi}=A/r/(1764 + 420«,+156a 2 ) + Mf>(756 + 336a 1 +156a 2 )
lQa ) = -M/f,-(252 + 84a 1 + 36a 2 )-M/f,.(168 + 84a, + 48a 2 )
{Qc4 ) = M/e,(252 + 84a, + 36a 2 ) + M/e,-(168 + 84a, + 48a 2 )
IQa) = {Qs 6 }=Me / (756 + 420a 1 +264a 2 )+Afe i/ -(1764 + 1344a 1 +1080a 2 )
IQce) = - { e S 5 ) = M r / ( 7 5 6 + 420a,+264a 2 )+Mf,(1764+1344a,+ 1080a 2 )
[Qc) = M/f,(168 + 84a, + 48a 2 ) + M/f / (252+168a, +120a 2 )
\Qcs) = -M/e,(168 + 84a, + 48a 2 )-M/e,(252+168a, +120a 2 )
IQa) = (Q S 3 ) = (Gsio) = - ( Q c 4 ]
IGcio) = (Gs4l = - ( G s 9 ! = (ec3)
(Gcil) = {QS7) = IQS12) = - ( Q C 8 )
IQcn) = lQss} = -{Qsn) = lQa)