SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 INST
Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-0004 SINO HYDRO

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Certifications

In hazardous (classified) areas, electrical equipment shall be labeled,

listed or certified by any of the agencies in the Approved IECEx SAES-P-100
A1
Certification Bodies (ExCBs) under the IECEx Certified Equipment Sec. 8.2
Scheme.

B. General Material Requirements

Boxes and Enclosure Certification:

In outdoor plant areas, boxes and enclosures shall be certified by the
manufacturer as:
SAES-P-104
B1 (a) NEMA 250/NEMA ICS 6 Type 4; or
Sec. 7.1
(b) NEMA Type 3 manufactured copper free cast aluminum (0.4 of 1%
maximum), or plastic (including fiberglass); or
(c) IEC 60529 Type IP54 or better

Box and Enclosure Certification:

In outdoor plant areas, outside the perimeter of process units, and other
industrial areas, boxes and enclosures shall be certified by the SAES-P-104
B2
manufacturer as: Sec. 7.2
(a) NEMA Type 3 or 4; or
(b) IEC 60529 Type IP54 or better

Box and Enclosure Certification:

In outdoor plant and other industrial areas located in severe corrosive
environments, boxes and enclosures shall be certified by the
manufacturer as:
(a) NEMA Type 4X (except galvanized and/or painted or coated carbon
steel sheet metal enclosures are not permitted); or
(b) NEMA Type 3 or 4, manufactured of copper free cast aluminum (0.4 SAES-P-104
B3
of 1% copper maximum), or plastic (including fiberglass); or Sec. 7.3
(c) IEC 60529 Type IP 54 or better, manufactured of stainless steel
(Type 304 or better), copper free cast aluminum, or plastic (including
fiberglass).
Commentary Note:
In outdoor plant and other industrial areas located in severe corrosive
environments, paragraph 7.3 supersedes paragraphs 7.1 and 7.2.

Box and Enclosure Certification:

In outdoor non-industrial areas, boxes and enclosures shall be certified
SAES-P-104
B4 by the manufacturer as:
Sec. 7.4
(a) NEMA Type 3R, 3 or 4; or
(b) IEC 60529 Type IP34 or better

Page 1 of 20
 In outdoor locations, enclosures for small dry-type transformers shall be
SAES-P-104
B5 totally enclosed NEMA Type 3R. In severe corrosion environments,
Sec. 7.5
enclosure material shall be suitable for the application.

Page 2 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 INST
Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-0004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

In hazardous (classified) locations, enclosures that are required to be

approved for Class I locations by NEC Article 501 or 505, shall meet the SAES-P-104
B6
hazardous area equipment application requirements of SAES-P-100 and Sec. 7.6
the NEC.

Enclosures that are rated:

(a) NEMA Type 3, 4 or 4X, or
(b) IEC 60529 Type IP54, or better, SAES-P-104
B7
shall have Type 300 Series stainless steel hardware. Sec. 7.7
Exception: Aluminum enclosures may have aluminum or aluminum alloy
hinges and operating handles.

Enclosures and junction boxes having an internal volume exceeding

SAES-P-104
B8 2,000 cm³ shall be provided with Type 300 Series stainless steel
Sec. 7.8.1
breather and drain fittings, or a combination breather and drain fitting.

Unless otherwise specified, enclosures may meet water and dust

SAES-P-104
B9 tightness requirements (paragraphs 7.1 to 7.4) with openings for
Sec. 7.8.2
breathers and drains plugged.
Schedule G
B10 Electrical materials shall be new and unused.
Sec. 2

Electrical materials shall be in accordance with the Saudi Aramco-

approved project-specific design drawings, diagrams, schedules, lists, Schedule G
B11
databases, and associated documents (in particular, raceway type and Sec. 2
trade size as shown on electrical BOM and raceway schedules).

Schedule Q
B12 Electrical materials shall be free of damage.
Att. lV

Electrical materials shall be identified by using tags, stamps, color Schedule Q

B13
coding, stencils or labels. Att. lV

Electrical materials shall be traceable from the manufacturer and supplier

Schedule Q
B14 through delivery, storage, fabrication, erection, installation, repair,
Att. lV
modification and use.

Grounding Provisions:
A means shall be provided in each metal box for the connection of an
SAES- P-104
B15 equipment grounding conductor. The means shall be permitted to be a
Sec. 4.1
tappedhole or equivalent.
[NFPA 70, NEC 314.40 (D)]

Covers:
Metal covers shall be of the same material as the box or conduit body SAES- P-104
B16
with which they are used. Sec. 4.1
[NFPA 70, NEC 314.41]

Bushings:
Where individual conductors pass through a metal cover, a separate hole
SAES- P-104
B17 equipped with a bushing of suitable insulating material shall be provided
Sec. 4.1
for each conductor.
[NFPA 70, NEC 314.42]

Marking:
All boxes shall be durably and legibly marked with the manufacturer’s SAES- P-104
B18
name or trademark. Sec. 4.1
[NFPA 70, NEC 314.44]

Page 3 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 INST
Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-0004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Electrical materials shall conform to all applicable requirements,

Schedule Q
B19 standards, and specifications prior to release to be used as part of the
Att. lV
work.

C. Specific Material Requirements for Enclosures

The features of each enclosure type are applicable only when the
enclosure is completely and properly installed. Enclosure type shall be as SAES-P-100
C1
specified in attachment 1. Sec. 5.2
[NEMA 250 Sec. 2]

IP Designations:
The degree of protection provided by an enclosure indicated by IP code SAES-P-100
C2
shall be in accordance with attachments 2 and 3. Sec. 5.2
[IEC 60529 Sec. 4]

Each enclosure shall be permanently marked with the manufacturer’s or

private labeler’s name, trademark, or other descriptive marking by which SAES-P-100
C3
the organization responsible for the product may be identified. Sec. 5.2
[UL 886 Sec. 35.1(a)]

If a manufacturer produces boxes or fittings at more than one factory,

each product shall have a distinctive marking, by which it may be SAES-P-100
C4
identified as the product of a particular factory. Sec. 5.2
[UL 886 Sec. 35.14]

A box may be marked with one or more enclosure type designations. SAES-P-100
C5
[UL 886 Sec. 35.15] Sec. 5.2

A box may be marked "Raintight". SAES-P-100

C6
[UL 886 Sec. 35.16] Sec. 5.2

An enclosure shall not be thinner than specified in Table 3 or Table 4

SAES-P-100
C7 (See Attachment 5).
Sec. 5.2
[UL 50 Sec. 6.4.1.1]

A sheet-metal door, front, cover, or auxiliary door shall not be thinner

SAES-P-100
C8 than as specified in Table 5 (See Attachment 6).
Sec. 5.2
[UL 50 Sec. 6.7.2.1]

D. Specific Material Requirements for Metallic Boxes

Standard Boxes:
The volumes of standard boxes that are not marked with their volume SAES- P-104
D1
shall be as given in Table 314.16(A) (Attachment 4). Sec. 4.1
[NFPA 70, NEC 314.16(A)(1)]

Other Boxes:
Boxes 1650 cm³ (100 in.³) or less, other than those described in Table
314.16(A), and nonmetallic boxes shall be durably and legibly marked by
the manufacturer with their volume. Boxes described in Table 314.16(A) SAES- P-104
D2
(Attachment 4) that have a volume larger than is designated in the table Sec. 4.1
shall be permitted to have their volume marked as required by this
section.
[NFPA 70, NEC 314.16(A)(2)]

Corrosion Resistant:
Metal boxes, conduit bodies, and fittings shall be corrosion resistant or
SAES- P-104
D3 shall be wellgalvanized, enameled, or otherwise properly coated inside
Sec. 4.1
and out to prevent corrosion.
[NFPA 70, NEC 314.40(A)]

Page 4 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 INST
Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-0004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Thickness of Metal:
Sheet steel boxes not over 1650 cm³ (100 in.³) in size shall be made
from steel not less than 1.59 mm (0.0625 in.) thick. The wall of a
malleable iron box or conduit body and a die-cast or permanent-mold SAES- P-104
D4
cast aluminum, brass, bronze, or zinc box or conduit body shall not be Sec. 4.1
less than 2.38 mm (3⁄32 in.) thick. Other cast metal boxes or conduit
bodies shall have a wall thickness not less than 3.17 mm (1⁄8 in.).
[NFPA 70, NEC 314.40(B)]

Metal Boxes Over 1650 cm³ (100 in.³):

Metal boxes over 1650 cm³ (100 in.³) in size shall be constructed so as
SAES- P-104
D5 to be of ample strength and rigidity. If of sheet steel, the metal thickness
Sec. 4.1
shall not be less than 1.35 mm (0.053 in.) uncoated.
[NFPA 70, NEC 314.40(C)]

Marking - Box Volume:

A cast metal box having a volume of 1640 cm³ (100 in³) or less, an
extension ring, or a raised cover shall be permanently and legibly SAES-P-100
D6
marked with a volume that does not exceed its actual volume. The Sec. 5.2
marking shall be visible after installation.
[UL 514A Sec. 5.5.1]

E. Specific Material Requirements for Nonmetallic Boxes

The inner and outer surfaces of a box or cover shall not be subject to
peeling, scaling or flaking and shall be smooth and free from blisters,
cracks, and other defects. In the case of a molded product, excess
SAES-P-100
E1 flashing shall be removed from the mold line of all interior surfaces so
Sec. 5.2
that there are no sharp edges or undue obstructions to the passage of
wiring or mating of parts in the intended use of the product.
[UL 514C Sec. 5.1.2]

Thickness:
A blank cover, an outlet box cover, and the sides, end walls, and bottom
SAES-P-100
E2 of a box shall have athickness not less than that specified in Table 60.1
Sec. 5.2
(Attachment 7).
[UL 514C Sec. 60.2.1]

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), November 2003 and February 2008
3. NFPA 70 - National Electrical Code (NEC), 2011 Edition
4. SAES-P-104 - Wiring Methods and Materials, 08 August 2010
5. SAES-P-100 - Basic Power System Design Criteria, 18 September 2012
6. ANSI/IEC 60529 - American National Standard, Degrees of protection provided by enclosures (IP Code), 2001
7. NEMA ICS 6 - Industrial Control and Systems: Enclosures -1993 (R 2006)
8. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum), 2008
9. UL 50 - UL Standard for Enclosure for Electrical Equipments, September 2007
10. UL 514A - Metallic Outlet Boxes, August 2007
11. UL 514C - Nonmetallic Outlet Boxes, Flush-Device Boxes, and Covers, December 2006
12. UL 886 - Outlet Boxes and Fittings for Use in Hazardous (Classified) Locations, November 2005

Page 5 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 INST
Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-0004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

ATTACHMENTS:
1. Attachment 1: Specific Enclosure Types - NEMA 250
2. Attachment 2: Arrangement of the IP Code - IEC 60529
3. Attachment 3: Elements of the IP Code and their Meanings - IEC 60529
4. Attachment 4: Table 314.16(A) - Metal Boxes - NFPA 70
5. Attachment 5: Table 3 & 4 - Thickness of Sheet Metal for Boxes - UL 50
6. Attachment 6: Table 5 - Minimum Thickness of Sheet Metal for Covers and Doors - UL 50
7. Attachment 7: Table 60.1 - Thickness of Boxes and Blank Covers - UL 514C

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a
specified purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling
the manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
MR.JINO MATHEW
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
UMAR MR.MUJAHID
QC Supervisor Proponent and Others
Quality Record Approved:MR.NAZEER T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 6 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 1: Specific Enclosure Types - NEMA 250

Page 7 of 20
Page 8 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 2: Arrangement of the IP Code - IEC 60529

Page 9 of 20
Page 10 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 3: Elements of the IP Code and their Meanings - IEC 60529

Page 11 of 20
Page 12 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 4: Table 314.16(A) - Metal Boxes - NFPA 70

Page 13 of 20
Page 14 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 5: Table 3 & 4 - Thickness of Sheet Metal for Boxes - UL 50

Page 15 of 20
Page 16 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 6: Table 5 - Minimum Thickness of Sheet Metal for Covers and Doors - UL 50

Page 17 of 20
Page 18 of 20
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013 Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes, Enclosures, and Accessories

SAIC-P-3007 30-Apr-13 ELECT
Material Receiving
Attachment 7: Table 60.1 - Thickness of Boxes and Blank Covers - UL 514C

Page 19 of 20
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