HENGLI HYDRAULIC

HENGLI HYDRAULIC
As a benchmarking company of Chinese high-end hydraulic transmission industry, Hengli Hydraulic is always devoting to the
innovation and development in the following four areas: production design, manufacturing process, quality improvement and

Precise Control, Convenient Operation

management improvement. We, Hengli Hydraulic, is making effort to realize the intelligent manufacture at the same time the
high-efficiency and energy saving of the hydraulic components and try to reshape the “Made in China” image through
technology innovation. Meanwhile we are committed to creating a new pattern of the world's hydraulics industry and

Excavator-specific
contribute to global technological innovation.

Hengli Hydraulic is dedicated to designing and developing hydraulic transmission products and solutions that meet the real

Hydraulic System Solutions

needs of local customers for the global market based on the diverse market demands, in particular the field of mobile
machinery and tunnel engineering. We, Hengli Hydraulic, take advantage of our years of application experience to provide the
customer the most optimized solutions, thus establish strong partnerships with our customers and maintain a sustainable
development in a competitive market.

What we provide HVSE / HVME Multi-way Main Control Valve

• Hydraulic Cylinder • High performance Hydraulic Test Bench HP3V/HP5V / V90N Series Piston Pump
HM5X Series Motor
• Hydraulic Piston Pump & Motor • High-precision Casting
• Hydraulic Control Valve for Mobile Machinery • Pneumatic Components and integrated System
• Industrial Valve • Cold-drawn Seamless Steel Pipe
• Hydraulic Pump Unit and System • Surface Coating-Thermal Spray Treatment

For more detailed information, please visit our website at

www.henglihydraulic.com

We are looking forward to working with you!

CHINA AMERICA
No.99 Longqian Road ,Wujin District, 580 Crossroads Parkway, Bolingbrook
Changzhou 213167 Illinois 60440
TEL：+86 400 101 8889 TEL：+01 630 995 3674
E-mail： hengli@ henglihydraulic.com E-mail: sales@hengliamerica.com

GERMANY JAPAN
Sperenberger Str. 13 3F, Takakuwa building1-18-13 Hamamatsu-cho
12277 Berlin Minato-ku,Tokyo,105-0013
TEL: +49 172 368 3463 TEL：+81 03 6809 1696
E-mail: jacky.ding@henglihydraulic.com E-mail: hl_zhaozhen@163.com

Hengli Hydraulic assumes no responsibility for errors that may exist in brochures, product manuals and other publications. Our products are in continuously development and innovation.
Efficient - Quality - Reliable
Applications information in this brochure is not limited to special condition or applicability in particular industry. Trademarks with Hengli, 恒立, SHLIXIN, LIXIN, 立新and InLine are all owned
www.henglihydraulic.com
by Jiangsu Hengli Hydraulic Co., Ltd. and its subsidiaries and affiliates. Unauthorized use of the above trademarks and the contents of this brochure are prohibited.

© Hengli Hydraulic │ 2018 EN │ Print date 11/2018

 Hydraulic system solution for small size excavator A new generation of hydraulic system
Suitable for excavator ranging from 1.5T to 15T components for small size excavator
The small size excavator applies a load sensing system, whose post valve compensation can realize a method of flow Hengli Hydraulic provides a complete hydraulic system consisting of piston pump, multi-way control valve, hydraulic
distribution. Even if the output flow of the pump is insufficient to meet the flow demand of each loop, all the loops can motor, pilot control elements and hydraulic cylinders for the manufacturers of excavator. According to the customer's
still smoothly perform compound control actions at the same time without being affected by the pressure of each loop. requirement, functions like the arm regeneration (not available for HVSE 09 type), anti-nodding, boom lock, travelling
The system will reduce the flow in the same proportion to compensate for changes in flow demand. The post-valve synchronization can be generated to the multi-way control valve together with pressure compensator in slide valve

compensation system is a trend for compact, efficient and complex mobile hydraulic systems and the actuators are design, all these improvements contributes to comfortable operation, high efficiency and low power consumption. The
HP5V series piston pump can bear a continuous working pressure of 320 bar with compound control electric
optimally controlled regardless of inlet flow or number of actuators.
proportional power control, load sensing and power cut off control, which can ensure the safety of the whole hydraulic
system and maximize the working efficiency of the excavator for high excavating capacity.
Solutions
HVSE series flow sharing multi-way control valve
• Mini excavators ranging from 1.5T to 2T • Excavators ranging from 5T to 6.5T • High operational coordination and high efficiency Rated flow Max working pressure at oil ports Pilot
pressure
1*HVSE09 series flow sharing multi-way control valve 1*HVSE12 series flow sharing multi-way control valve • Compact structure and lightweight
Diameter
(L/min) P /LS (bar) A/B (bar) T (bar) TS (bar) a/b (bar)
1*HP5V series piston pump, rated displacement 28 1*HP5V series piston pump, rated displacement 76 • Precise control, excellent fine-movement performance
09 90 (ΔP=15bar) 320 350
1*HM5X series swing motor, rated displacement 27 • Low pressure loss and low hydraulic oil consumption
2*HL-4TH series pilot joystick • Comfortable operation
12 120 (ΔP=15bar) 320 350 30 ＜3 ＜35
• Mini excavators ranging from 2.6T to 4T 1*PVH1 series pilot pedal • Adjustable sequence for each work section 18 180 (ΔP=15bar) 320 350
1*HVSE09 series flow sharing multi-way control valve 1* MHSTE5G series pilot oil supply valve bank
1*HP5V series piston pump, rated displacement 45 Whole set of hydraulic cylinders
HVME series multi-way control valve Rated flow Standard Boost
2*HL-4TH series pilot joystick
in mono-block design Diameter (L/min) pressure pressure Control method
1*PVH1 series pilot pedal (bar) (bar)
• Mono-block design, small size and light weight
1* MHSTE5G series pilot oil supply valve bank 180 180×2 343 343 Positive flow control
• In-block oil confluence for high efficiency
Whole set of hydraulic cylinders • Excavators ranging from 13T to 15T
• Priority line for better motion coordination 180B 180×2 - 378 Positive/negative flow control
1*HVME180 series multi-way control valve in mono-block design
/ HVSE25 series flow sharing multi-way control valve
• Excavators ranging from 7.5T to 9T HP5V series variable displacement axial piston pump
1* HP3V series double pump, rated displacement 75
1*HVSE18 series flow sharing multi-way control valve • Compact design with about 25% weight reduction than HP3V series
/ HP3V series piston pump, rated displacement 140 Displacement Rated pressure Peak pressure Rated speed
1*HP5V series piston pump, rated displacement 76/105 • Increased power density by approximately 29% compared to HP3V series
(cm³/rev) (bar) (bar) (r/min)
2*HL-4TH series pilot joystick 2*HL-4TH series pilot joystick • Up to 29% power density increase compared to HP3V series
2*HL-4TH series pilot joystick 2*HL-4TH series pilot joystick • Spherical valve plate design for strong anti-contamination ability and 28 320 350 3000
1* MHSTE5G series pilot oil supply valve bank 1* MHSTE5G series pilot oil supply valve bank high volumetric efficiency
45 320 350 2700
Whole set of hydraulic cylinders Whole set of hydraulic cylinders • Various controller available: electric proportional displacement
controller, pressure controller, torque controller etc. 76 320 350 2400
• Front and rear heavy load bearings with an average life time of 10,000 hours
HVME180B series multi-way control valve 105 320 350 2200
• Optimized flow passage, low noise
in mono-block design

HVSE09 HP3V series variable displacement axial piston pump

HVSE12
in double pump design, rated displacement 75
• Suitable for heavy duty working conditions in open loop
• Composite controllers available: flow controller, pressure controller, Displacement Rated pressure Peak pressure Rated speed
electric proportional power controller, torque controller etc. (cm³/rev) (bar) (bar) (r/min)
• High efficiency, long life time and continuous pressure up to 350 bar
• Compact design with PTO, various flange & connector available for 75×2 350 400 2450

different auxiliary pumps

• Special housing structure design for low noise requirements

HM5X series swing motor

• Suitable for high pressure open/closed loop
HVSE18 Rated output/
• Compact design with mechanical brake and accessory valves Displacement Rated pressure Peak pressure
max brake torque
highly integrated around rotating parts (cm³/rev) (bar) (bar) (N·m)
• Clockwise and counter-clockwise rotation direction available,
the mounting flange can be directly connected to the gear box 27.4 206 250 101
HM5X series HP5V series
Pilot valve swing motor piston pump • Low maintenance cost with hydraulic oil lubrication
01 02
 Hydraulic system solution for medium and large excavator Mature product application solution
Hengli is experienced in providing product application solutions for medium and
large excavators with positive or negative flow control systems. With the swing

The medium and large excavator applies a positive flow control or a negative flow control system, the priority valve, the straight travelling valve and the flow regeneration valve etc.
integrated on the multi-way control valve and mono-block design for minimum the
essential difference locates in the source of the pump displacement control signal.
pressure loss in the flow pass, the power consumption of the excavator can be
In the negative flow control system, the signal collection point is at the outlet of the control valve in the reduced. The double pump design for the main pump provides advantages as overall
main oil loop of the multi-way valve and the displacement of the pump decreases with the increase of e directly installed
the negative flow control pressure; in the positive flow control system, the signal collection point with the help of the flange to save installation time and the whole set of components
locates at the output control pressure of joystick and the displacement of the pump increases as the contribute to saving commissioning time. Hengli will provide suitable system
operating pressure increases. solutions to customers according to the working condition of the different size of the
excavators. All Hengli products are applied with light weight and compact design to
save the installation space. The complete set of machine components matching and
Solutions optimized system contributes to comfortable operation, low system power loss, high
efficiency and low power consumption.
• Excavators ranging from 20T to 36T
1*HVME270 series multi-way control valve in mono-block design
1*V90N series double pump, rated displacement 130/180 HVME series multi-way control valve
1*HM5X series swing motor, rated displacement 130/180 in mono-block design
2* YDVH1 series pilot joystick • Arm regeneration function • Variable double pump suitable for heavy duty working conditions in open loop
• Piston side of boom and road side of arm lock function • Compact rotating parts, the pump length is shorter than similar products
1* MFD series pilot oil supply valve bank
• • Spherical valve plate design for strong anti-contamination ability and high
Whole set of hydraulic cylinders
while lifting volumetric efficiency
• Swing priority circuit for better composited operation • Front and rear heavy load bearings with an design life time of 20,000 hours
• Straight travelling valve equipped • Steel-melted copper technology shoes with a double pull-up force as copper shoes
• Excavators ranging from 36T to 60T
• Mono-block design for small size and light weight
1*HVME400 series multi-way control valve in mono-block design • In-block oil confluence for high efficiency • Closed-loop precise control of flow to improve efficiency and reduce energy consumption
• • Various controller available, composite controls of flow, pressure and torque possible
1*V90N series double pump, rated displacement 180
/ 1*HP3V series double pump, rated displacement 212
Rated flow Standard Boost Control
1*HM5X series swing motor, rated displacement 180 Diameter (L/min) pressure pressure method Displacement Rated Peak Rated
pressure pressure speed with gear
(bar) (bar) (cm³/rev) pump included
2* YDVH1 series pilot joystick (bar) (bar) (r/min)
(mm)
270 300×2 343 378 Positive flow control
1* MFD series pilot oil supply valve bank
Positive/negative
Whole set of hydraulic cylinders 270B 300×2 343 378 130×2 380 420 2200 558.7
flow control
Positive/negative
400 400×2 343 378 180×2 380 420 2100 612
flow control

HP3V series variable axial piston double pump,

rated displacement 212
• Suitable for heavy duty working conditions in open loop
Displacement Rated pressure Peak pressure Rated speed
• Composite controllers available: flow controller, pressure controller,
(cm³/rev) (bar) (bar) (r/min)
electric proportional power controller, torque controller etc.
• Compact design with PTO, various flange & connector available for
212×2 343 392 1800
different auxiliary pumps
• High efficiency, long life time

HM5X series swing motor

• Suitable for high pressure open/closed loop
Maximum Rated Peak Rated Maximum
• Compact design with mechanical brake, relief valve, charge valve displacement pressure pressure output braking
rated displacement 212 and anti-rotary valve integrated cm³/re (bar) (bar) torque torque
• Clockwise and counter-clockwise rotation direction available, the (N·m) (N·m)
mounting flange can be directly connected to the gear box
129.2 324 392 670 843
HVME series multi-way control valve • Light weight and compact design improvement based on mature
in mono-block design
technology 149 / 169 / 180 324 392 932 1250
Pilot valve HM5X series swing motor • Improved output power
03 04
 Professional and experienced application
engineers and R & D team
Development Test Commissioning Verification
We, Hengli, not only focus on fulfilling customers’needs, but also make efforts to provide innovative solutions to We work with you to Design becomes Together we observe We keep track the status

create more value for our customers. understand your practical with the the systematic solutions of your machines and
unique application support of full for the test machines present and improve
At Hengli Hydraulic Application and R&D Center, there’s a professional and powerful excavator application needs and for evaluation solutions and analyze the data to system solutions based
commissioning team, who can support our customers to achieve the perfect match between all the hydraulic conception and design during the test of the verify the hydraulic on your feedback.

components of the system and the engine and transmission components, ensuring the complete machine of the solutions. machines. components and system
performance.
reaching the best performance. We are always devoted to create innovative solutions to create more value for
our customers.

We are always ready working with you to meet the challenges and solve the problems. Together we can develop
new ways to optimize critical machine systems and implement test validation and optimization. Together we can
reduce the risks raised in system development, manufacturing and testing. Together with our efforts we can
bring your innovative products to market quickly and economically to stand out from the competition and bring
more market value.

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