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PCCL Cement Course

The document outlines a proposed cement course for PCCL. It discusses two approaches to constructing cement courses - activity-based and equipment-based - and proposes a mixed approach. The course would have three sections: introduction to the cement industry and processes; detailed examination of cement production processes; and cement production equipment and services. Initial reference materials are listed, and a team-based approach is suggested to compile course materials and presentations drawing from various internal and external sources.

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Amr A. Nader
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384 views3 pages

PCCL Cement Course

The document outlines a proposed cement course for PCCL. It discusses two approaches to constructing cement courses - activity-based and equipment-based - and proposes a mixed approach. The course would have three sections: introduction to the cement industry and processes; detailed examination of cement production processes; and cement production equipment and services. Initial reference materials are listed, and a team-based approach is suggested to compile course materials and presentations drawing from various internal and external sources.

Uploaded by

Amr A. Nader
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

PCCL Cement Course

The objective is to develop a presentable professional cement course holding the name of PCCL
and enables PCCL to produce professional training services to other companies in the group as
well as undergraduates and trainees.

There are two usual approaches to construct a complete cement course:

1. Activity approach:
This approach handles the cement industry learning through the series of activities
occurring in the cement production cycle.
This approach is adopted in the courses of FLS, Lafarge and ASEC.
2. Equipment Approach:
This approach handles the cement industry learning through the series of equipment used
in the cement production cycle.
This approach is adopted by Holcim and Polysius.

Our Approach:

To develop a complete cement course adaptable to different classes of audiences (cement


professionals, new comers and undergraduates) a mixed approach need to be followed.

Based on the above the following is the proposed Table Of Contents for PCCL course:

Section One: “Introduction to Cement Industry”

• Quarrying
• Raw Materials
• Unit Operations & Equipment:
o Size Reduction.
o Burning.
o Mixing.
o Dedusting.
• Fuels
• Environmental Impacts
Operations Managment Team

Page 1 of 3
Section Two: “Cement Production Process”

• Chemistry of Cement formation


• Processes of cement production
o Wet process
o Semi Wet & Semi Dry Process
o Dry Cement Process (detailed)
• Refractories
• Process Control
• Materials Handling
• Process Measurements and optimizations
• Management & reporting.

Section Three: “Cement Production Equipment & Services”

• Crushers
• Material Storing (Raw Materials, Raw Meal, Clinker, Cement)
• Raw Mills & Cement Mills
• Cyclones
• Calciners
• Kiln
• Cooler
• Packing
• Auxilaries:
o Pumps
o Blowers
o Compressors
o Filters
o Bearings
o Gearboxes
o Drives
o PLCs
• Services:
o Heat & Mass Balance
o Axial Tests and ball charge calculations
o Cement Quality and standards
o Safety
o Lubrication
Operations Managment Team

o Kiln alignment

Page 2 of 3
Initial data available to construct this course are:

• FLS Automation Course


• Polysius Cement Course
• Holcim Cement Course
• Asec Cement Course
• Blue Circle Process Course
• A wide variety of Cement and Technical book library

Proposed mechanism of developing this course is nominating a team from the plant of diversified
technical backgrounds and specialties to compile the course materials and presentations.
Operations Managment Team

Page 3 of 3

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