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VP-540i Mainboard Replacement

The document provides instructions for replacing the main board or SW power supply board in a machine. It details the board layout, steps for removing and replacing the main board including disconnecting cables and removing screws, and steps for reconnecting cables and screws on the new main board. It lists several post-replacement operations that should be performed, such as sensor checks, firmware installation, and calibration adjustments.

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Franklin Tejeda
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179 views7 pages

VP-540i Mainboard Replacement

The document provides instructions for replacing the main board or SW power supply board in a machine. It details the board layout, steps for removing and replacing the main board including disconnecting cables and removing screws, and steps for reconnecting cables and screws on the new main board. It lists several post-replacement operations that should be performed, such as sensor checks, firmware installation, and calibration adjustments.

Uploaded by

Franklin Tejeda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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3-9 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)

BOARD LAYOUT (IN CHASSIS)

POWER BOARD

MAIN BOARD SERVO BOARD SW POWER SUPPLY

MAIN BOARD REPLACEMENT


MAIN BOARD CONNECTOR LAYOUT

CN3 CN4

CN8

CN6 CN7 CN5

CN14
CN15
CN19 CN22
CN17

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Turn on the main power.
1

MAIN POWER SW
< Rear View >

Start the Peck.


2

Perform [Get Report] and [Get Parameters], and save


3
the Service Report and the parameters.

Turn off the main power and pull out the power cord.
4

MAIN POWER SW
< Rear View >

3-48
Remove the I/S Cover, Right Top Cover and Chassis
5
Cover. RIGHT TOP COVER
I/S COVER

CHASSIS COVER

Remove the 4 screws as shown in the gure.


6
SCREW

< Top View >

SCREW

Disconnect the cables and release the cables from the


7 clamps.

8 Pull out the Chassis to the front side.

CHASSIS

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Disconnect all the cables from the Servo Board.
9

10 Remove the 4 screws as shown in the gure to remove


the Servo Board.

Disconnect the cables as shown in the gure from the


11
Main Board.

Disconnect the connector and exible cable as shown


12
in the gure and x them to the new Main Board.
Remove the 4 screws as shown in the figure and
replace with the new Main Board. FLEXIBLE CABLE

CONNECTOR

3-50
13 Connect the cables as shown in the gure to the Main
Board.

14 Fix the Servo Board with the 4 screws as shown in the


gure.

15 Put back the Chassis.

CHASSIS

16 Connect all the cables to the Servo Board.

3-51
17 Fix the Chassis with the 4 screws as shown in the
gure.
SCREW

< Top View >

SCREW

18 Connect
clamps.
the cables and bundle the cables with the

19 Perform the following operations after replacement.


1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-9 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the Sensor Check.
10. CROP MARK SENSOR ADJUSTMENT
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]
11. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP-CUT ADJUSTMENT]
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.

3-52
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-9 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING
11. SENSOR CHECK
It can be performed in the Sensor Check.
12. LIMIT & CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
Revised 2 13. FLUSHING POSITION ADJUSTMENT
Refer to [4-7 FLUSHING POSITION ADJUSTMENT <Serial no. ~ZY41223>] or
[4-8 FLUSHING POSITION ADJUSTMENT <Serial no. ZY41224~>]
* Perform the required adjustment depending on the serial number.
14. LINEAR ENCODER SETUP
Refer to [4-6 LINEAR ENCODER SETUP]
14. TOOL PRESSURE ADJUSTMENT
Refer to [4-13 TOOL PRESSURE ADJUSTMENT]
16. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION
Refer to [4-11 CALIBRATION]
18. CROP MARK SENSOR ADJUSTMENT
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]
19. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP-CUT ADJUSTMENT]
20. PRINT / CUT POSITION ADJUSTMENT
Refer to [4-10 PRINT/CUT POSITION ADJUSTMENT]

3-53

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