___________________

Preface

___________________
Product overview 1
___________________
Getting started 2
SIMATIC ___________________
Installation 3
___________________
PLC concepts 4
S7
S7-200 SMART ___________________
Programming concepts 5
___________________
PLC device configuration 6
System Manual
___________________
Program instructions 7
___________________
Communication 8
___________________
Libraries 9
___________________
Debugging and
troubleshooting 10
___________________
PID loops and tuning 11
___________________
Open loop motion control 12
___________________
Technical specifications A
___________________
Calculating a power budget B
___________________
Error codes C
___________________
Special memory (SM) and
system symbol names D
___________________
References E
___________________
Ordering information F

V2.4, 03/2019
A5E03822230-AG
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E03822230-AG Copyright © Siemens AG 2019.

Division Digital Factory Ⓟ 02/2019 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface

Purpose of the manual

The S7-200 SMART series is a line of micro-programmable logic controllers (Micro PLCs)
that can control a variety of automation applications. Compact design, low cost, and a
powerful instruction set make the S7-200 SMART a perfect solution for controlling small
applications. The wide variety of S7-200 SMART models and the Windows-based
programming tool give you the flexibility you need to solve your automation problems.
This manual provides information about installing and programming the S7-200 SMART
CPUs and is designed for engineers, programmers, installers, and electricians who have a
general knowledge of programmable logic controllers.

Required basic knowledge

To understand this manual, it is necessary to have a general knowledge of automation and
programmable logic controllers.

Scope of the manual

This manual describes the following products:
● STEP 7-Micro/WIN SMART V2.4
● S7-200 SMART CPU firmware release V2.4
For a complete list of the S7-200 SMART products and article numbers described in this
manual, see Technical Specifications (Page 714).

Certification, CE label and other standards

Refer to the technical specifications for more information.

Service and support

In addition to our documentation, we offer our technical expertise on the Internet on the
customer support web site (http://www.siemens.com/automation/).
Contact your Siemens distributor or sales office for assistance in answering any technical
questions, for training, or for ordering S7 products. Because your sales representatives are
technically trained and have the most specific knowledge about your operations, process
and industry, as well as about the individual Siemens products that you are using, they can
provide the fastest and most efficient answers to any problems you might encounter.

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Preface

Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit
(http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under (http://www.siemens.com/industrialsecurity).

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Preface ................................................................................................................................................... 3
1 Product overview .................................................................................................................................. 18
1.1 S7-200 SMART CPU ..............................................................................................................18
1.2 New features ...........................................................................................................................21
1.3 S7-200 SMART expansion modules .......................................................................................23
1.4 HMI devices for S7-200 SMART .............................................................................................24
1.5 Communications options ........................................................................................................25
1.6 Programming software ............................................................................................................26
2 Getting started ...................................................................................................................................... 27
2.1 Connecting to the CPU ...........................................................................................................27
2.1.1 Configuring the CPU for communication ................................................................................28
2.1.1.1 Overview .................................................................................................................................28
2.1.1.2 Establishing the Ethernet hardware communication connection ............................................29
2.1.1.3 Setting up Ethernet communication with the CPU ..................................................................30
2.1.1.4 Establishing the RS485 hardware communication connection...............................................32
2.1.1.5 Setting up RS485 communication with the CPU ....................................................................32
2.2 Creating the sample program .................................................................................................35
2.2.1 Network 1: Starting the timer ..................................................................................................36
2.2.2 Network 2: Turning the output on ...........................................................................................37
2.2.3 Network 3: Resetting the timer ...............................................................................................38
2.2.4 Setting the CPU type and version for your project .................................................................39
2.2.5 Saving the sample project ......................................................................................................39
2.3 Downloading the sample program ..........................................................................................40
2.4 Changing the operating mode of the CPU ..............................................................................41
3 Installation ............................................................................................................................................ 42
3.1 Guidelines for installing S7-200 SMART devices ...................................................................42
3.2 Power budget ..........................................................................................................................44
3.3 Installation and removal procedures .......................................................................................45
3.3.1 Mounting dimensions for the S7-200 SMART devices ...........................................................45
3.3.2 Installing and removing the CPU ............................................................................................46
3.3.3 Installing and removing a signal board or battery board.........................................................49
3.3.4 Removing and reinstalling the terminal block connector ........................................................51
3.3.5 Installing and removing an expansion module .......................................................................52
3.3.6 Installing and removing the expansion cable ..........................................................................53
3.4 Wiring guidelines .....................................................................................................................54
4 PLC concepts ....................................................................................................................................... 61
4.1 Execution of the control logic ..................................................................................................61

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4.1.1 Reading the inputs and writing to the outputs ........................................................................ 62

4.1.2 Immediately reading or writing the I/O ................................................................................... 63
4.1.3 Executing the user program ................................................................................................... 63
4.2 Accessing data ....................................................................................................................... 65
4.2.1 Accessing memory areas ....................................................................................................... 66
4.2.2 Format for Real numbers ....................................................................................................... 72
4.2.3 Format for strings ................................................................................................................... 73
4.2.4 Assigning a constant value for instructions ............................................................................ 73
4.2.5 Addressing the local and expansion I/O ................................................................................ 74
4.2.6 Using pointers for indirect addressing.................................................................................... 74
4.2.7 Pointer examples ................................................................................................................... 77
4.3 Saving and restoring data ...................................................................................................... 78
4.3.1 Downloading project components .......................................................................................... 78
4.3.2 Uploading project components .............................................................................................. 81
4.3.3 Types of storage .................................................................................................................... 82
4.3.4 Using a memory card ............................................................................................................. 83
4.3.5 Inserting a memory card in a standard CPU .......................................................................... 85
4.3.6 Transferring your program with a memory card ..................................................................... 85
4.3.7 Restoring data after power on................................................................................................ 89
4.4 Changing the operating mode of the CPU ............................................................................. 90
4.5 Status LEDs ........................................................................................................................... 90
5 Programming concepts ......................................................................................................................... 93
5.1 Guidelines for designing a PLC system ................................................................................. 93
5.2 Elements of the user program................................................................................................ 94
5.3 Creating your user program ................................................................................................... 96
5.3.1 STEP 7-Micro/WIN SMART compatibility .............................................................................. 96
5.3.2 Earlier versions of STEP 7-Micro/WIN projects ..................................................................... 97
5.3.3 Using STEP 7-Micro/WIN SMART user interface .................................................................. 99
5.3.4 Using STEP 7-Micro/WIN SMART to create your programs ............................................... 100
5.3.5 Using wizards to help you create your control program....................................................... 101
5.3.6 Features of the LAD editor ................................................................................................... 102
5.3.7 Features of the FBD editor ................................................................................................... 103
5.3.8 Features of the STL editor ................................................................................................... 103
5.4 Data block (DB) editor .......................................................................................................... 104
5.5 Symbol table ........................................................................................................................ 106
5.6 Variable table ....................................................................................................................... 110
5.7 PLC error reaction ................................................................................................................ 114
5.7.1 System Information .............................................................................................................. 116
5.7.1.1 System ................................................................................................................................. 116
5.7.1.2 CPU ...................................................................................................................................... 117
5.7.1.3 PROFINET device................................................................................................................ 118
5.7.2 Event Log ............................................................................................................................. 119
5.7.3 PROFINET Alarm................................................................................................................. 119
5.7.4 Scan Rates ........................................................................................................................... 120
5.7.5 Non-fatal errors and I/O errors ............................................................................................. 120
5.7.6 Fatal errors ........................................................................................................................... 121

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5.8 Program edit in RUN mode ...................................................................................................122

5.9 Features for debugging your program ..................................................................................125
6 PLC device configuration .................................................................................................................... 126
6.1 Configuring the operation of the PLC system .......................................................................126
6.1.1 System block .........................................................................................................................126
6.1.2 Configuring communication ..................................................................................................128
6.1.3 Configuring the digital inputs ................................................................................................130
6.1.4 Configuring the digital outputs ..............................................................................................133
6.1.5 Configuring the retentive ranges ...........................................................................................134
6.1.6 Configuring system security ..................................................................................................135
6.1.7 Configuring the startup options .............................................................................................139
6.1.8 Configuring the analog inputs ...............................................................................................140
6.1.9 Reference to the analog inputs technical specifications .......................................................142
6.1.10 Configuring the analog outputs .............................................................................................143
6.1.11 Reference to the analog outputs technical specifications.....................................................144
6.1.12 Configuring the RTD analog inputs .......................................................................................144
6.1.13 Configuring the TC analog inputs .........................................................................................149
6.1.14 Configuring the RS485/RS232 CM01 communications signal board ...................................152
6.1.15 Configuring the BA01 battery signal board ...........................................................................153
6.1.16 Clearing PLC memory...........................................................................................................155
6.1.17 Creating a reset-to-factory-defaults memory card ................................................................157
6.2 High-speed I/O ......................................................................................................................158
7 Program instructions ........................................................................................................................... 160
7.1 Bit logic .................................................................................................................................160
7.1.1 Standard inputs .....................................................................................................................160
7.1.2 Immediate inputs ...................................................................................................................162
7.1.3 Logic stack overview .............................................................................................................163
7.1.4 STL logic stack instructions ..................................................................................................165
7.1.5 NOT.......................................................................................................................................167
7.1.6 Positive and negative transition detectors ............................................................................168
7.1.7 Coils: output and output immediate instructions ...................................................................169
7.1.8 Set, reset, set immediate, and reset immediate functions ....................................................170
7.1.9 Set and reset dominant bistable ...........................................................................................171
7.1.10 NOP (No operation) instruction .............................................................................................172
7.1.11 Bit logic input examples ........................................................................................................173
7.1.12 Bit logic output examples ......................................................................................................174
7.2 Clock .....................................................................................................................................175
7.2.1 Read and set real-time clock ................................................................................................175
7.2.2 Read and set real-time clock extended ................................................................................177
7.3 Communication .....................................................................................................................181
7.3.1 GET and PUT (Ethernet) ......................................................................................................181
7.3.2 Transmit and receive (Freeport on RS485/RS232) ..............................................................188
7.3.3 Get port address and set port address (PPI protocol on RS485/RS232) .............................201
7.3.4 Get IP address and set IP address (Ethernet) ......................................................................202
7.3.5 Open user communication ....................................................................................................204
7.3.5.1 OUC instructions ...................................................................................................................204
7.3.5.2 OUC instruction error codes .................................................................................................215
7.4 Compare ...............................................................................................................................216

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7.4.1 Compare number values ...................................................................................................... 216

7.4.2 Compare character strings ................................................................................................... 220
7.5 Convert ................................................................................................................................. 222
7.5.1 Standard conversion instructions ......................................................................................... 222
7.5.2 ASCII character array conversion ........................................................................................ 225
7.5.3 Number value to ASCII string conversion ............................................................................ 231
7.5.4 ASCII sub-string to number value conversion ..................................................................... 235
7.5.5 Encode and decode ............................................................................................................. 238
7.6 Counters ............................................................................................................................... 239
7.6.1 Counter instructions ............................................................................................................. 239
7.6.2 High-speed counter instructions .......................................................................................... 243
7.6.3 High-speed counter summary .............................................................................................. 246
7.6.4 Noise reduction for high-speed inputs ................................................................................. 247
7.6.5 High-speed counter programming ....................................................................................... 249
7.6.6 Example initialization sequences for high-speed counters .................................................. 260
7.7 Pulse output ......................................................................................................................... 268
7.7.1 Pulse output instruction (PLS) ............................................................................................. 268
7.7.2 Pulse train output (PTO) ...................................................................................................... 270
7.7.3 Pulse width modulation (PWM) ............................................................................................ 272
7.7.4 Using SM locations to configure and control the PTO/PWM operation ............................... 273
7.7.5 Calculating the profile table values ...................................................................................... 276
7.8 Math ..................................................................................................................................... 279
7.8.1 Add, subtract, multiply, and divide ....................................................................................... 279
7.8.2 Multiply integer to double integer and divide integer with remainder................................... 283
7.8.3 Trigonometry, natural logarithm/exponential, and square root ............................................ 285
7.8.4 Increment and decrement .................................................................................................... 287
7.9 PID ....................................................................................................................................... 288
7.9.1 Using the PID wizard ........................................................................................................... 290
7.9.2 PID algorithm ....................................................................................................................... 295
7.9.3 Converting and normalizing the loop inputs ......................................................................... 298
7.9.4 Converting the loop output to a scaled integer value........................................................... 299
7.9.5 Forward- or reverse-acting loops ......................................................................................... 299
7.10 Interrupt ................................................................................................................................ 302
7.10.1 Interrupt instructions ............................................................................................................ 302
7.10.2 Interrupt routine overview and CPU model event support ................................................... 304
7.10.3 Interrupt programming guidelines ........................................................................................ 305
7.10.4 Types of interrupt events that the S7-200 SMART CPU supports ...................................... 307
7.10.5 Interrupt priority, queuing, and example program ................................................................ 308
7.11 Logical operations ................................................................................................................ 314
7.11.1 Invert .................................................................................................................................... 314
7.11.2 AND, OR, and exclusive OR ................................................................................................ 315
7.12 Move .................................................................................................................................... 317
7.12.1 Move byte, word, double word, or real ................................................................................. 317
7.12.2 Block move........................................................................................................................... 318
7.12.3 Swap bytes ........................................................................................................................... 319
7.12.4 Move byte immediate (read and write) ................................................................................ 320
7.13 Program control.................................................................................................................... 321
7.13.1 FOR-NEXT loop ................................................................................................................... 321

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7.13.2 JMP (jump to label) ...............................................................................................................322

7.13.3 SCR (sequence control relay) ...............................................................................................324
7.13.4 END, STOP, and WDR (watchdog timer reset) ....................................................................332
7.13.5 GET_ERROR (Get non-fatal error code) ..............................................................................333
7.14 Shift and rotate ......................................................................................................................334
7.14.1 Shift and rotate ......................................................................................................................334
7.14.2 Shift register bit .....................................................................................................................337
7.15 String .....................................................................................................................................339
7.15.1 String (Get length, copy, and concatenate) ..........................................................................339
7.15.2 Copy substring from string ....................................................................................................341
7.15.3 Find string and first character within string ...........................................................................342
7.16 Table .....................................................................................................................................345
7.16.1 Add to table ...........................................................................................................................345
7.16.2 First-in-first-out and last-in-first-out .......................................................................................346
7.16.3 Memory fill .............................................................................................................................348
7.16.4 Table find ..............................................................................................................................349
7.17 Timer .....................................................................................................................................353
7.17.1 Timer instructions ..................................................................................................................353
7.17.2 Timer programming tips and examples ................................................................................355
7.17.3 Interval timers .......................................................................................................................362
7.18 Subroutine .............................................................................................................................363
7.18.1 CALL (subroutine) and RET (conditional return) ..................................................................363
7.19 PROFINET ............................................................................................................................369
7.19.1 Features of the programming instruction "PROFINET" ........................................................369
7.19.2 Read and Write data record ..................................................................................................369
7.19.2.1 Input and output interface of RDREC and WRREC instruction ............................................369
7.19.2.2 System-defined error code of the instructions RDREC and WRREC ..................................372
7.19.3 Read and Write multiple bytes between physical PROFINET and memory address ...........373
7.19.3.1 Input and output interface of BLKMOV_BIR and BLKMOV_BIW .........................................373
7.19.3.2 Error code of the instructions BLKMOV_BIR and BLKMOV_BIW ........................................373
8 Communication ................................................................................................................................... 374
8.1 CPU communication connections .........................................................................................375
8.2 CPU communication ports ....................................................................................................376
8.3 HMIs and communication drivers .........................................................................................377
8.4 Ethernet ................................................................................................................................378
8.4.1 Overview ...............................................................................................................................378
8.4.2 Local/partner connection ......................................................................................................379
8.4.3 Sample Ethernet network configurations ..............................................................................379
8.4.4 Assigning Internet Protocol (IP) addresses ..........................................................................380
8.4.4.1 Assigning IP addresses to programming and network devices ............................................380
8.4.4.2 Configuring or changing an IP address for a CPU or device in your project ........................382
8.4.4.3 Searching for CPUs and devices on your Ethernet network ................................................390
8.4.5 Locating the Ethernet (MAC) address on the CPU ...............................................................391
8.4.6 HMI-to-CPU communication .................................................................................................392
8.4.7 Open user communication ....................................................................................................394
8.4.7.1 Protocols ...............................................................................................................................394
8.4.7.2 Connections ..........................................................................................................................395

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8.4.7.3 Ports and TSAPs.................................................................................................................. 395

8.4.8 PROFINET ........................................................................................................................... 397
8.4.8.1 Introduction .......................................................................................................................... 397
8.4.8.2 Device database file in XML: GSDML ................................................................................. 398
8.4.8.3 GSDML Management .......................................................................................................... 398
8.4.8.4 PROFINET device naming ................................................................................................... 401
8.4.8.5 Configuring a PROFINET network ....................................................................................... 404
8.4.8.6 LED status indicators for PROFINET network ..................................................................... 410
8.5 PROFIBUS ........................................................................................................................... 411
8.5.1 EM DP01 PROFIBUS DP module ....................................................................................... 412
8.5.1.1 Distributed Peripheral (DP) standard communications ........................................................ 412
8.5.1.2 Using the EM DP01 to connect an S7-200 SMART as a DP device ................................... 413
8.5.1.3 Configuring the EM DP01 .................................................................................................... 414
8.5.1.4 Data consistency .................................................................................................................. 415
8.5.1.5 Supported configurations ..................................................................................................... 416
8.5.1.6 Installing the EM DP01 GSD file .......................................................................................... 416
8.5.1.7 Configuring the EM DP01 I/O .............................................................................................. 418
8.5.1.8 Example of V memory and I/O address area ....................................................................... 421
8.5.1.9 User program considerations ............................................................................................... 422
8.5.1.10 LED status indicators for the EM DP01 PROFIBUS DP ...................................................... 424
8.5.1.11 Using HMIs and S7-CPUs with the EM DP01 ..................................................................... 425
8.5.1.12 Device database file: GSD ................................................................................................... 426
8.5.1.13 PROFIBUS DP communications to a CPU example program ............................................. 430
8.5.1.14 Reference to the EM DP01 PROFIBUS DP module technical specifications ..................... 432
8.6 RS485 .................................................................................................................................. 432
8.6.1 PPI protocol.......................................................................................................................... 433
8.6.2 Baud rate and network address ........................................................................................... 434
8.6.2.1 Definition of baud rate and network address ....................................................................... 434
8.6.2.2 Setting the baud rate and network address for the S7-200 SMART CPU ........................... 435
8.6.3 Sample RS485 network configurations ................................................................................ 436
8.6.3.1 Single-master PPI networks................................................................................................. 436
8.6.3.2 Multi-master and multi-slave PPI networks .......................................................................... 437
8.6.4 Assigning RS485 addresses ................................................................................................ 438
8.6.4.1 Configuring or changing an RS485 address for a CPU or device in your project ............... 438
8.6.4.2 Searching for CPUs and devices on your RS485 network .................................................. 442
8.6.5 Building your network ........................................................................................................... 443
8.6.5.1 General guidelines ............................................................................................................... 443
8.6.5.2 Determining the distances, transmission rates, and cable lengths for your network ........... 443
8.6.5.3 Repeaters on the network .................................................................................................... 444
8.6.5.4 Specifications for RS485 cable ............................................................................................ 445
8.6.5.5 Connector pin assignments ................................................................................................. 445
8.6.5.6 Biasing and terminating the network cable .......................................................................... 446
8.6.5.7 Biasing and terminating the CM01 signal board .................................................................. 448
8.6.5.8 Using HMI devices on your RS485 network ........................................................................ 448
8.6.6 Freeport mode...................................................................................................................... 449
8.6.6.1 Creating user-defined protocols with Freeport mode........................................................... 449
8.6.6.2 Using the RS232/PPI Multi-Master cable and Freeport mode with RS232 devices ............ 452
8.7 RS232 .................................................................................................................................. 453
9 Libraries ...............................................................................................................................................454
9.1 Library types (Siemens and user-defined) ........................................................................... 454

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9.2 Overview of Modbus communication ....................................................................................456

9.2.1 Modbus addressing...............................................................................................................456
9.2.2 Modbus read and write functions ..........................................................................................459
9.3 Modbus RTU library ..............................................................................................................459
9.3.1 Modbus communication overview .........................................................................................459
9.3.1.1 Modbus RTU library features ................................................................................................459
9.3.1.2 Requirements for using Modbus instructions .......................................................................460
9.3.1.3 Initialization and execution time for Modbus protocol ...........................................................461
9.3.2 Modbus RTU master .............................................................................................................462
9.3.2.1 Using the Modbus RTU master instructions .........................................................................462
9.3.2.2 MBUS_CTRL / MB_CTRL2 instruction (initialize master) .....................................................463
9.3.2.3 MBUS_MSG / MB_MSG2 instruction ....................................................................................465
9.3.2.4 Modbus RTU master execution error codes .........................................................................468
9.3.3 Modbus RTU slave ...............................................................................................................469
9.3.3.1 Using the Modbus RTU slave instructions ............................................................................469
9.3.3.2 MBUS_INIT instruction (initialize slave) ................................................................................471
9.3.3.3 MBUS_SLAVE instruction .....................................................................................................472
9.3.3.4 Modbus RTU slave execution error codes............................................................................473
9.3.4 Modbus RTU master example program................................................................................474
9.3.5 Modbus RTU advanced user information .............................................................................476
9.4 Modbus TCP library ..............................................................................................................478
9.4.1 Modbus TCP library features ................................................................................................478
9.4.2 Modbus TCP client................................................................................................................480
9.4.2.1 MBUS_CLIENT instruction ...................................................................................................480
9.4.2.2 Modbus TCP client execution error codes ............................................................................483
9.4.3 Modbus TCP server ..............................................................................................................484
9.4.3.1 MBUS_SERVER instruction .................................................................................................484
9.4.3.2 Modbus TCP server execution error codes ..........................................................................486
9.4.4 Example: Modbus TCP application .......................................................................................486
9.4.5 Modbus TCP advanced user information .............................................................................491
9.4.6 Modbus TCP general exception codes .................................................................................494
9.4.7 Modbus TCP general communication exception codes .......................................................494
9.5 Open user communication library .........................................................................................495
9.5.1 Parameters common to the OUC library instructions ...........................................................496
9.5.2 Open user communication library instructions ......................................................................498
9.5.2.1 TCP_CONNECT instruction ..................................................................................................498
9.5.2.2 ISO_CONNECT instruction ...................................................................................................501
9.5.2.3 UDP_CONNECT instruction .................................................................................................503
9.5.2.4 TCP_SEND instruction..........................................................................................................505
9.5.2.5 TCP_RECV instruction..........................................................................................................507
9.5.2.6 UDP_SEND instruction .........................................................................................................510
9.5.2.7 UDP_RECV instruction .........................................................................................................513
9.5.2.8 DISCONNECT instruction .....................................................................................................515
9.5.3 Open user communication library instruction error codes ....................................................517
9.5.4 Open user communication library example ..........................................................................518
9.5.4.1 Active partner (client) ............................................................................................................519
9.5.4.2 CheckErrors subroutine ........................................................................................................527
9.5.4.3 Active partner symbol table ..................................................................................................528
9.5.4.4 Passive partner (server)........................................................................................................529
9.5.4.5 CheckErrors subroutine ........................................................................................................535
9.5.4.6 Passive partner symbol table ................................................................................................536

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9.6 PN Read Write Record library.............................................................................................. 536

9.6.1 PN Read Write Record features .......................................................................................... 536
9.6.2 Input and output interface of PN Read Write Record library ............................................... 537
9.6.3 Definition of parameters for input signal "STATUS" ............................................................ 538
9.6.4 System_defined error code of the library PN Read Write Record ....................................... 538
9.7 USS library ........................................................................................................................... 539
9.7.1 USS communication overview ............................................................................................. 539
9.7.1.1 USS protocol overview ......................................................................................................... 539
9.7.1.2 Requirements for using the USS protocol ........................................................................... 540
9.7.1.3 Calculating the time required for communicating with the drive .......................................... 541
9.7.2 USS program instructions .................................................................................................... 542
9.7.2.1 Using the USS protocol instructions .................................................................................... 542
9.7.2.2 USS_INIT instruction ............................................................................................................ 543
9.7.2.3 USS_CTRL instruction ......................................................................................................... 545
9.7.2.4 USS_RPM_x instruction ....................................................................................................... 548
9.7.2.5 USS_WPM_x instruction ...................................................................................................... 550
9.7.2.6 USS protocol execution error codes .................................................................................... 553
9.7.2.7 USS protocol example program ........................................................................................... 554
9.8 SINAMICS Library ................................................................................................................ 556
9.8.1 SINA_POS instruction .......................................................................................................... 557
9.8.1.1 Prerequisite of using the SINA_POS instruction .................................................................. 557
9.8.1.2 Input and output interface of SINA_POS instruction ............................................................ 560
9.8.1.3 Mode selection of SINAMICS with the SINA_POS instruction ............................................ 566
9.8.1.4 Relative positioning .............................................................................................................. 567
9.8.1.5 Absolute positioning ............................................................................................................. 570
9.8.1.6 Setup mode .......................................................................................................................... 575
9.8.1.7 Referencing (active referencing) .......................................................................................... 578
9.8.1.8 Referencing (set reference point) ........................................................................................ 581
9.8.1.9 Traversing blocks ................................................................................................................. 583
9.8.1.10 Jog ....................................................................................................................................... 586
9.8.1.11 Incremental jog..................................................................................................................... 589
9.8.2 SINA_SPEED instruction ..................................................................................................... 593
9.8.2.1 Prerequisite of using the SINA_SPEED instruction ............................................................. 593
9.8.2.2 Input and output interface of SINA_SPEED instruction ....................................................... 596
9.8.2.3 Definition of "ConfigAxis" parameters .................................................................................. 598
9.8.2.4 Example of SINA_SPEED instruction .................................................................................. 598
9.8.3 SINA_PARA_S instruction ................................................................................................... 600
9.8.3.1 Prerequisite of using the SINA_PARA_S instruction ........................................................... 600
9.8.3.2 Input and output interface of SINA_PARA_S instruction ..................................................... 602
9.8.3.3 Example of the SINA_PARA_S instruction .......................................................................... 607
9.9 Creating a user-defined library of instructions ..................................................................... 609
10 Debugging and troubleshooting............................................................................................................611
10.1 Debugging your program ..................................................................................................... 611
10.1.1 Bookmark functions ............................................................................................................. 611
10.1.2 Cross reference table ........................................................................................................... 611
10.2 Displaying program status ................................................................................................... 613
10.2.1 Displaying status in the program editor ............................................................................... 613
10.2.2 Configuring the STL status options ...................................................................................... 616
10.3 Using a status chart to monitor your program ...................................................................... 616

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10.4 Forcing specific values..........................................................................................................618

10.5 Writing and forcing outputs in STOP mode ..........................................................................619
10.6 How to execute a limited number of scans ...........................................................................620
10.7 Hardware troubleshooting guide ...........................................................................................622
11 PID loops and tuning ........................................................................................................................... 624
11.1 PID loop definition table ........................................................................................................625
11.2 Prerequisites .........................................................................................................................628
11.3 Auto-hysteresis and auto-deviation ......................................................................................629
11.4 Auto-tune sequence ..............................................................................................................629
11.5 Exception conditions .............................................................................................................631
11.6 Notes concerning PV out-of-range (result code 3) ...............................................................632
11.7 PID Tune control panel .........................................................................................................632
12 Open loop motion control .................................................................................................................... 636
12.1 Using the PWM output ..........................................................................................................637
12.1.1 Configuring the PWM output .................................................................................................637
12.1.2 PWMx_RUN subroutine ........................................................................................................638
12.2 Using motion control .............................................................................................................639
12.2.1 Maximum and start/stop speeds ...........................................................................................639
12.2.2 Entering the acceleration and deceleration times .................................................................640
12.2.3 Configuring the motion profiles .............................................................................................641
12.3 Features of motion control ....................................................................................................643
12.4 Programming an Axis of Motion ............................................................................................645
12.5 Configuring an Axis of Motion ...............................................................................................646
12.6 Subroutines created by the Motion wizard for the Axis of Motion ........................................658
12.6.1 Guidelines for using the Motion subroutines ........................................................................659
12.6.2 AXISx_CTRL subroutine .......................................................................................................660
12.6.3 AXISx_MAN subroutine ........................................................................................................661
12.6.4 AXISx_GOTO subroutine ......................................................................................................663
12.6.5 AXISx_RUN subroutine.........................................................................................................664
12.6.6 AXISx_RSEEK subroutine ....................................................................................................665
12.6.7 AXISx_LDOFF subroutine ....................................................................................................666
12.6.8 AXISx_LDPOS subroutine ....................................................................................................667
12.6.9 AXISx_SRATE subroutine ....................................................................................................668
12.6.10 AXISx_DIS subroutine ..........................................................................................................669
12.6.11 AXISx_CFG subroutine .........................................................................................................669
12.6.12 AXISx_CACHE subroutine ....................................................................................................670
12.6.13 AXISx_RDPOS subroutine ...................................................................................................671
12.6.14 AXISx_ABSPOS subroutine .................................................................................................672
12.7 Using the AXISx_ABSPOS subroutine to read the absolute position from a SINAMICS
servo drive ............................................................................................................................673
12.7.1 AXISx_ABSPOS and AXISx_LDPOS subroutines usage examples ....................................674
12.7.2 Interconnections ....................................................................................................................675
12.7.3 Commissioning .....................................................................................................................676

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12.7.3.1 Control mode........................................................................................................................ 676

12.7.3.2 Setpoint pulse input channel ................................................................................................ 676
12.7.3.3 Setpoint pulse train input format .......................................................................................... 676
12.7.3.4 Common engineering units basis......................................................................................... 676
12.7.4 Important facts to know ........................................................................................................ 679
12.8 Axis of Motion example programs........................................................................................ 680
12.8.1 Axis of Motion simple relative move (cut-to-length application) example ............................ 680
12.8.2 Axis of Motion AXISx_CTRL, AXISx_RUN, AXISx_SEEK, and AXISx_MAN example ....... 682
12.9 Monitoring the Axis of Motion............................................................................................... 686
12.9.1 Displaying and controlling the operation of the Axis of Motion ............................................ 687
12.9.2 Displaying and modifying the configuration of the Axis of Motion ....................................... 693
12.9.3 Displaying the profile configuration for the Axis of Motion ................................................... 693
12.9.4 Error codes for the Axis of Motion (WORD at SMW620, SMW670, or SMW720) ............... 694
12.9.5 Error codes for the Motion instruction (seven LS bits of SMB634, SMB684, or
SMB734) .............................................................................................................................. 695
12.10 Advanced topics ................................................................................................................... 697
12.10.1 Understanding the configuration/profile table for the Axis of Motion ................................... 697
12.10.2 Special memory (SM) locations for the Axis of Motion ........................................................ 705
12.11 Understanding the RP Seek modes of the Axis of Motion ................................................... 708
12.11.1 Selecting the work zone location to eliminate backlash ...................................................... 713
A Technical specifications .......................................................................................................................714
A.1 General specifications .......................................................................................................... 714
A.1.1 General technical specifications .......................................................................................... 714
A.2 S7-200 SMART CPUs ......................................................................................................... 719
A.2.1 CPU ST20, CPU SR20, and CPU CR20s ........................................................................... 719
A.2.1.1 General specifications and features..................................................................................... 719
A.2.1.2 Digital inputs and outputs ..................................................................................................... 724
A.2.1.3 Wiring diagrams ................................................................................................................... 727
A.2.2 CPU ST30, CPU SR30, and CPU CR30s ........................................................................... 730
A.2.2.1 General specifications and features..................................................................................... 730
A.2.2.2 Digital inputs and outputs ..................................................................................................... 735
A.2.2.3 Wiring diagrams ................................................................................................................... 737
A.2.3 CPU ST40, CPU SR40, CPU CR40s, and CPU CR40........................................................ 740
A.2.3.1 General specifications and features..................................................................................... 740
A.2.3.2 Digital inputs and outputs ..................................................................................................... 746
A.2.3.3 Wiring diagrams ................................................................................................................... 748
A.2.4 CPU ST60, CPU SR60, CPU CR60s, and CPU CR60........................................................ 752
A.2.4.1 General specifications and features..................................................................................... 752
A.2.4.2 Digital inputs and outputs ..................................................................................................... 757
A.2.4.3 Wiring diagrams ................................................................................................................... 760
A.2.5 Wiring diagrams for sink and source input, and relay output ............................................... 763
A.3 Digital inputs and outputs expansion modules (EMs) .......................................................... 764
A.3.1 EM DE08 and EM DE16 digital input specifications ............................................................ 764
A.3.2 EM DT08, EM DR08, EM QR16, and EM QT16 digital output specifications ..................... 766
A.3.3 EM DT16, EM DR16, EM DT32, and EM DR32 digital input/output specifications ............. 770
A.4 Analog inputs and outputs expansion modules (EMs)......................................................... 776
A.4.1 EM AE04 and EM AE08 analog input specifications ........................................................... 776
A.4.2 EM AQ02 and EM AQ04 analog output module specifications ........................................... 779

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A.4.3 EM AM03 and EM AM06 analog input/output module specifications ...................................781

A.4.4 Step response of the analog inputs ......................................................................................785
A.4.5 Sample time and update times for the analog inputs ...........................................................785
A.4.6 Measurement ranges of the analog inputs for voltage and current (SB and EM) ................786
A.4.7 Measurement ranges of the analog outputs for voltage and current (SB and EM) ..............787
A.5 Thermocouple and RTD expansion modules (EMs) .............................................................788
A.5.1 Thermocouple expansion modules (EMs) ............................................................................788
A.5.1.1 EM AT04 thermocouple specifications .................................................................................788
A.5.2 RTD expansion modules (EMs) ............................................................................................793
A.6 Digital signal boards..............................................................................................................798
A.6.1 SB DT04 digital input/output specifications ..........................................................................798
A.7 Analog signal boards ............................................................................................................801
A.7.1 SB AE01 analog input specifications ....................................................................................801
A.7.2 SB AQ01 analog output specifications .................................................................................803
A.8 RS485/RS232 signal boards ................................................................................................805
A.8.1 SB RS485/RS232 specifications ..........................................................................................805
A.9 Battery board signal boards (SBs) ........................................................................................807
A.9.1 SB BA01 Battery board .........................................................................................................807
A.10 EM DP01 PROFIBUS DP module ........................................................................................808
A.10.1 S7-200 SMART CPUs that support the EM DP01 PROFIBUS DP module .........................810
A.10.2 Connector pin assignments for EM DP01.............................................................................810
A.10.3 EM DP01 PROFIBUS DP module wiring diagram ................................................................811
A.11 S7-200 SMART cables .........................................................................................................812
A.11.1 S7-200 SMART I/O expansion cable ....................................................................................812
A.11.2 RS-232/PPI Multi-Master Cable and USB/PPI Multi-Master Cable ......................................813
A.11.2.1 Overview ...............................................................................................................................813
A.11.2.2 RS-232/PPI Multi-Master Cable ............................................................................................814
A.11.2.3 USB/PPI Multi-Master Cable ................................................................................................816
B Calculating a power budget ................................................................................................................. 818
B.1 Power budget ........................................................................................................................818
B.2 Calculating a sample power requirement .............................................................................820
B.3 Calculating your power requirement .....................................................................................821
C Error codes ......................................................................................................................................... 822
C.1 Timestamp mismatch ............................................................................................................822
C.2 PLC non-fatal error codes .....................................................................................................823
C.3 PLC non-fatal error SM flags ................................................................................................825
C.4 PLC fatal error codes ............................................................................................................826
D Special memory (SM) and system symbol names................................................................................ 828
D.1 SM (Special Memory) overview ............................................................................................828
D.2 SMB0: System status............................................................................................................830
D.3 SMB1: Instruction execution status ......................................................................................831
D.4 SMB2: Freeport receive character ........................................................................................832

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D.5 SMB3: Freeport character error ........................................................................................... 833

D.6 SMB4: Interrupt queue overflow, run-time program error, interrupts enabled, freeport
transmitter idle, and value forced ......................................................................................... 833
D.7 SMB5: I/O error status ......................................................................................................... 834
D.8 SMB6-SMB7: CPU ID, error status, and digital I/O points ................................................... 834
D.9 SMB8-SMB19: I/O module ID and errors ............................................................................ 835
D.10 SMW22-SMW26: Scan times .............................................................................................. 836
D.11 SMB28-SMB29: Signal board ID and errors ........................................................................ 836
D.12 SMB30: (Port 0) and SMB130: (Port 1) ............................................................................... 836
D.13 SMB34-SMB35: Time intervals for timed interrupts ............................................................. 837
D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65 (HSC2), SMB136-
SMB145 (HSC3), SMB146-SMB155 (HSC4), SMB156-SMB165 (HSC5): high-speed
counters ............................................................................................................................... 838
D.15 SMB66-SMB85 (PTO0/PWM0, PTO1/PWM1), SMB166-SMB169 (PTO0), SMB176-
SMB179 (PTO1), and SMB566-SMB579 (PTO2/PWM2): high-speed outputs ................... 843
D.16 SMB86-SMB94 and SMB186-SMB194: Receive message control..................................... 846
D.17 SMW98: Expansion I/O bus communication errors ............................................................. 848
D.18 SMW100-SMW114 System alarms ..................................................................................... 849
D.19 SMB130: Freeport control for port 1 (See SMB30).............................................................. 850
D.20 SMB146-SMB155 (HSC4) and SMB156-SMB165 (HSC5) ................................................. 850
D.21 SMB186-SMB194: Receive message control (See SMB86-SMB94) .................................. 850
D.22 SMB480-SMB515: Data log status ...................................................................................... 850
D.23 SMB600-SMB749: Axis (0, 1, and 2) open loop motion control .......................................... 851
D.24 SMB650-SMB699: Axis 1 open loop motion control (See SMB600-SMB740) .................... 852
D.25 SMB700-SMB749: Axis 2 open loop motion control (See SMB600-SMB740) .................... 852
D.26 SMB1000-SMB1049: CPU hardware/firmware ID ............................................................... 852
D.27 SMB1050-SMB1099: SB (signal board) hardware/firmware ID ........................................... 853
D.28 SMB1100-SMB1399: EM (expansion module) hardware/firmware ID ................................ 853
D.29 SMB1400-SMB1699: EM (expansion module) module-specific data .................................. 856
D.30 SMB1800-SMB1999: PROFINET device status .................................................................. 856
E References ..........................................................................................................................................858
E.1 Often-used special memory bits .......................................................................................... 858
E.2 Interrupt events in priority order ........................................................................................... 859
E.3 High-speed counter summary .............................................................................................. 860
E.4 STL instructions ................................................................................................................... 861
E.5 Memory ranges and features ............................................................................................... 867

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F Ordering information ........................................................................................................................... 871

F.1 CPU modules ........................................................................................................................871
F.2 Expansion modules (EMs) and signal boards (SBs) ............................................................871
F.3 Programming software ..........................................................................................................872
F.4 Communication .....................................................................................................................872
F.5 Spare parts and other hardware ...........................................................................................873
F.6 Human Machine Interface devices .......................................................................................875
Index................................................................................................................................................... 876

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Product overview 1
The S7-200 SMART series of micro-programmable logic controllers (Micro PLCs) can control
a wide variety of devices to support your automation needs.
The CPU monitors inputs and changes outputs as controlled by the user program, which can
include Boolean logic, counting, timing, complex math operations, and communications with
other intelligent devices. The compact design, flexible configuration, and powerful instruction
set combine to make the S7-200 SMART a perfect solution for controlling a wide variety of
applications.

1.1 S7-200 SMART CPU

The CPU combines a microprocessor, an integrated power supply, input circuits, and output
circuits in a compact housing to create a powerful Micro PLC. After you have downloaded
your program, the CPU contains the logic required to monitor and control the input and
output devices in your application.

① LEDs for the I/O

② Terminal connectors
③ Ethernet communication port
④ Clip for installation on a
standard (DIN) rail
⑤ Ethernet status LEDs
(under door): LINK, Rx/Tx
⑥ Status LEDs: RUN, STOP and
ERROR
⑦ RS485 Communication port
⑧ Optional signal board
(Standard models only)
⑨ Memory card reader (under
door)
(Standard models only)

The CPU provides different models with a diversity of features and capabilities that help you
create effective solutions for your varied applications. The different models of CPUs are
shown below. For detailed information about a specific CPU, see the technical specifications
(Page 719).

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 Product overview
1.1 S7-200 SMART CPU

The S7-200 SMART CPU family includes fourteen CPU models, separated into two lines: the
Compact Line and the Standard Line. The first letter of the CPU designator indicates a line,
either Compact (C) or Standard (S). The second letter of the designator indicates AC power
supply / relay outputs (R) or DC power supply / DC transistor (T). The number in the
designator indicates the total onboard digital I/O count. The new compact models are
designated by a lower case "s" character (serial port only) following the I/O count.

Note
CPU CRs and CPU CR
S7-200 SMART CPU firmware release V2.4 does not apply to the CPU CRs and CPU CR
models.

Table 1- 1 S7-200 SMART CPUs

SR2 ST2 CR20 SR3 ST3 CR30 SR4 ST4 CR40 CR40 SR6 ST6 CR60 CR60
0 0 s 0 0 s 0 0 s 0 0 s
Compact serial, X X X X X X
non-expandable
Standard, expanda- X X X X X X X X
ble
Relay output X X X X X X X X X X
Transistor output X X X X
(DC)
I/O points (built-in) 20 20 20 30 30 30 40 40 40 40 60 60 60 60

Table 1- 2 Compact serial, non-expandable CPUs

Features CPU CR20s CPU CR30s CPU CR40s, CPU CPU CR60s, CPU
CR40 CR60
Dimensions: W x H x D (mm) 90 x 100 x 81 110 x 100 x 81 125 x 100 x 81 175 x 100 x 81
User memory Program 12 Kbytes 12 Kbytes 12 Kbytes 12 Kbytes
User data 8 Kbytes 8 Kbytes 8 Kbytes 8 Kbytes
Retentive 2 Kbytes max.1 2 Kbytes max.1 2 Kbytes max.1 2 Kbytes max.1
On-board digi- • Inputs • 12 DI • 18 DI • 24 DI 36 DI
tal I/O 24 DQ Relay
• Outputs • 8 DQ Relay • 12 DQ Relay • 16 DQ Relay
Expansion modules None None None None
Signal board None None None None
High-speed Single 4 at 100 kHz 4 at 100 kHz 4 at 100 kHz 4 at 100 kHz
counters (4 phase
total) A/B phase 2 at 50 kHz 2 at 50 kHz 2 at 50 kHz 2 at 50 kHz

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Product overview
1.2 New features

Features CPU CR20s CPU CR30s CPU CR40s, CPU CPU CR60s, CPU
CR40 CR60
PID loops 8 8 8 8
Real-time clock with 7-day No No No No
back-up
1 You can configure areas of V memory, M memory, C memory (current values), and portions of T memory (current val-
ues on retentive timers) to be retentive, up to the specified maximum amount.

Table 1- 3 Standard expandable CPUs

Features CPU SR20, CPU SR30, CPU SR40, CPU SR60,

CPU ST20 CPU ST30 CPU ST40 CPU ST60
Dimensions: W x H x D (mm) 90 x 100 x 81 110 x 100 x 81 125 x 100 x 81 175 x 100 x 81
User memory Program 12 Kbytes 18 Kbytes 24 Kbytes 30 Kbytes
User data 8 Kbytes 12 Kbytes 16 Kbytes 20 Kbytes
Retentive 10 Kbytes max.1 10 Kbytes max.1 10 Kbytes max.1 10 Kbytes max.1
On-board digital • Inputs • 12 DI • 18 DI • 24 DI • 36 DI
I/O
• Outputs • 8 DQ • 12 DQ • 16 DQ • 24 DQ
Expansion modules 6 max. 6 max. 6 max. 6 max.
Signal board 1 1 1 1
High-speed Single phase 4 at 200 kHz 5 at 200 kHz 4 at 200 kHz 4 at 200 kHz
counters (6 2 at 30 kHz 1 at 30 kHz 2 at 30 kHz 2 at 30 kHz
total) A/B phase 2 at 100 kHz 3 at 100 kHz 2 at 100 kHz 2 at 100 kHz
2 at 20 kHz 1 at 20 kHz 2 at 20 kHz 2 at 20 kHz
Pulse outputs 2 2 at 100 kHz 3 at 100 kHz 3 at 100 kHz 3 at 100 kHz
PID loops 8 8 8 8
Real-time clock with 7-day back-up Yes Yes Yes Yes
1 You can configure areas of V memory, M memory, C memory (current values), and portions of T memory (current val-
ues on retentive timers) to be retentive, up to the specified maximum amount.
2 The specified maximum pulse frequency is possible only for CPU models with transistor outputs. Pulse output operation
is not recommended for CPU models with relay outputs.

Refer to the technical specifications (Page 714) for the power requirements of the CPU and
the expansion modules. Use the worksheets in Appendix B, Calculating a power budget
(Page 821) to calculate your power budget (Page 818).

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 Product overview
1.2 New features

1.2 New features

Only the following CPU models support the S7-200 SMART V2.4 firmware:

Table 1- 4 CPU models affected by firmware update V2.4.0

CPU model Article number

CPU SR20, AC/DC/Relay 6ES7288-1SR20-0AA0
CPU ST20, DC/DC/DC 6ES7288-1ST20-0AA0
CPU SR30, AC/DC/Relay 6ES7288-1SR30-0AA0
CPU ST30, DC/DC/DC 6ES7288-1ST30-0AA0
CPU SR40, AC/DC/Relay 6ES7288-1SR40-0AA0
CPU ST40, DC/DC/DC 6ES7288-1ST40-0AA0
CPU SR60, AC/DC/Relay 6ES7288-1SR60-0AA0
CPU ST60, DC/DC/DC 6ES7288-1ST60-0AA0

STEP 7-Micro/WIN SMART V2.4 release provides the following new features:

PROFINET Communication
STEP 7-Micro/WIN SMART V2.4 and the S7-200 SMART V2.4 CPU firmware adds functions
for PROFINET communication.

LED status for PROFINET devices

The LED status indicators (Page 410) display information for PROFINET devices.

Find PROFINET Devices

The Tools menu includes the "Find PROFINET Devices (Page 401)" menu command for
assigning the names and checking the information of PROFINET devices.

GSDML management
GSDML Management (Page 398) is a new tool for importing and deleting the GSDML files
for PROFINET.

New programming wizard: PROFINET

The PROFINET wizard (Page 404)provides functions to configure, assign parameters and
interlink the individual PROFINET hardware components.

New program instruction: PROFINET

The PROFINET group of instructions (Page 369) provide the following instructions:
● RDREC instruction: reads a data record from a PROFINET device.
● WRREC instruction: writes a data record to a PROFINET device.
● BLKMOV_BIR instruction: reads multiple bytes of physical PROFINET input and writes
the result to the memory address.
● BLKMOV_BIW instruction: reads multiple bytes from the memory address and writes to
physical PROFINET output.

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Product overview
1.2 New features

Network Diagnostic
Diagnostic functions (Page 119) are available for PROFINET devices.

Status Chart
The Status Chart (Page 616)function is available on PROFINET devices.

Modbus TCP library

Modbus TCP library (Page 478): This library makes communication to Modbus devices
easier.

PN Read Write Record library

PN Read Write Record library (Page 536): This library provides function to read/write data
record from/to PROFINET device.

SINAMICS library
SINAMICS Library (Page 556): This library includes pre-configured subroutines that make
controlling the drives easier. You can control the physical drive and the drive parameters
with the SINAMICS library.

Memory card
In STEP 7-Micro/Win SMART V2.4, you can directly download the S7-200 SMART project to
the computer and then save it on Micro SD card (Page 85)through card reader.

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 Product overview
1.3 S7-200 SMART expansion modules

1.3 S7-200 SMART expansion modules

To better solve your application requirements, the S7-200 SMART family includes a wide
variety of expansion modules, signal boards, and a communications module. You can use
these expansion modules with the standard CPU models (SR20, ST20, SR30, ST30, SR40,
ST40, SR60 or ST60) to add additional functionality to the CPU. The following table provides
a list of the expansion modules that are currently available. For detailed information about a
specific module, see the technical specifications (Page 714).

Table 1- 5 Expansion modules and signal boards

Type Input only Output only Combination In/Out Other

Digital expan- • 8 x DC In • 8 x DC Out • 8 x DC In / 8 x DC Out
sion module
• 16 x DC In • 8 x Relay Out • 8 x DC In / 8 x Relay Out
• 16 x Relay Out • 16 x DC In / 16 x DC Out
• 16 x DC Out • 16 x DC In / 16 x Relay Out
Analog expan- • 4 x Analog In • 2 x Analog Out • 4 x Analog In / 2 x Analog Out
sion modules
• 8 x Analog In • 4 x Analog Out • 2 x Analog In / 1 x Analog Out
• 2 x RTD In
• 4 x RTD In
• 4 x TC In
Signal boards • 1 x Analog In • 1 x Analog Out • 2 x DC In x 2 x DC Out • RS485/RS232
• Battery Board

Table 1- 6 Communication expansion modules

Module Type Description

Communication expansion module PROFIBUS DP SMART module EM DP01 PROFIBUS DP
(EM)

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Product overview
1.4 HMI devices for S7-200 SMART

1.4 HMI devices for S7-200 SMART

The S7-200 SMART supports Comfort HMIs, SMART HMIs, Basic HMIs and Micro HMIs.
The TD400C and the SMART LINE Touch Panel are shown below. Refer to "HMIs and
communication drivers" (Page 377) for a list of supported devices.

Table 1- 7 HMI devices

Text Display unit: The TD400C is an RS485-only display device that can be
connected to the CPU. Using the Text Display wizard, you can easily pro-
gram your CPU to display text messages and other data pertaining to your
application.
The TD400C device provides a low-cost interface to your application by
allowing you to view, monitor, and change the process variables pertaining
to your application.
SMART HMIs: The SMART LINE Touch Panel provides operating and
monitoring functions for small-scale machines and plants. Short configura-
tion and commissioning times, their configuration in WinCC flexible (ASIA
version), and a double-port Ethernet/RS485 interface form the highlights of
these HMIs.

The Text Display wizard in STEP 7-Micro/WIN SMART helps you configure Text Display
messages quickly and easily for the TD400C. To start the Text Display wizard, select the
"Text Display" command from the "Tools" menu.
The SIMATIC Text Display (TD) User Manual can be downloaded from the Siemens
customer support web site (http://www.siemens.com/automation/).

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 Product overview
1.5 Communications options

1.5 Communications options

The S7-200 SMART offers several types of communication between CPUs, programming
devices, and HMIs:
● Ethernet:
– Exchange of data from the programming device to the CPU
– Exchange of data between HMIs and the CPU
– S7 peer-to-peer communication with other S7-200 SMART CPUs
– Open User Communication (OUC) with other Ethernet-capable devices
– PROFINET communication with PROFINET devices

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

● PROFIBUS:
– High speed communications for distributed I/O (up to 12 Mbps)
– One bus master connects to many I/O devices (supports 126 addressable devices).
– Exchange of data between the master and I/O devices
– EM DP01 module is a PROFIBUS I/O device.
● RS485:
– Provides a STEP 7-Micro/WIN SMART connection for programming when using a
USB-PPI cable
– Supports a total of 126 addressable devices (32 devices per network segment)
– Supports PPI (point-to-point interface) protocol
– Exchange of data between HMIs and the CPU
– Exchange of data between devices and the CPU using Freeport (XMT/RCV
instructions)
● RS232:
– Supports a point-to-point connection to one device
– Supports PPI protocol
– Exchange of data between HMIs and the CPU
– Exchange of data between devices and the CPU using Freeport (XMT/RCV
instructions)

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Product overview
1.6 Programming software

1.6 Programming software

STEP7-Micro/WIN SMART provides a

user-friendly environment to develop,
edit, and monitor the logic needed to
control your application.
At the top is a quick access toolbar for
frequent tasks, followed by menus for
all common functions. At the left is the
project tree and navigation bar for
easy access to components and in-
structions. The program editor and
other components that you open oc-
cupy the remainder of the user inter-
face.
STEP7-Micro/WIN SMART provides
three program editors (LAD, FBD, and
STL) for convenience and efficiency in
developing the control program for
your application.
To help you find the information you need, STEP7-Micro/WIN SMART provides an extensive
online help system.

Computer requirements
STEP 7-Micro/WIN SMART runs on a personal computer. Your computer should meet the
following minimum requirements:
● Operating system: Windows 7 or Windows 10 (both 32 bit and 64 bit versions)
● At least 350M bytes of free hard disk space
● Mouse (recommended)

Installing STEP 7-Micro/WIN SMART

Insert the STEP 7-Micro/WIN SMART CD into the CD-ROM drive of your computer or
contact your Siemens distributor or sales office to download STEP7-Micro/WIN SMART from
the customer support web site (Page 3). Installation starts automatically and prompts you
through the installation process. Refer to the Readme file for more information about
installing STEP 7-Micro/WIN SMART.

Note
To install STEP 7-Micro/WIN SMART on a Windows XP or Windows 7 operating system, you
must log in with Administrator privileges.

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Getting started 2
STEP 7-Micro/WIN SMART makes it easy for you to program your CPU. In just a few short
steps using a simple example, you can learn how to create a user program that you can
download and run on your CPU.
All you need for this example is an Ethernet or USB-PPI communication cable, a CPU, and a
programming device running the STEP 7-Micro/WIN SMART programming software.

2.1 Connecting to the CPU

Connecting your CPU is easy. For this example, you only need to connect power to your
CPU and then connect the Ethernet or USB-PPI communication cable between your
programming device and the CPU.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and no functions related to the use of Ethernet communications.

Connecting power to the CPU

WARNING
Ensure power is off prior to installing, wiring or removing devices
Before you install or remove any electrical device, ensure that the power to that equipment
has been turned off.
Attempts to install or connect the wiring for the CPU or related equipment with power
applied could cause electric shock or faulty operation of equipment. Failure to disable all
power to the CPU and related equipment during installation or removal procedures could
result in death or serious injury to personnel, and/or damage to equipment.
Always follow appropriate safety precautions and ensure that power to the CPU is disabled
before attempting to install or remove the CPU or related equipment.

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Getting started
2.1 Connecting to the CPU

Connect the CPU to a power source. The following figure shows the wiring connections for
either a DC or an AC model of the CPU.

DC installation AC installation

2.1.1 Configuring the CPU for communication

2.1.1.1 Overview
A CPU can communicate with a STEP 7-Micro/WIN SMART programming device on two
types of communications networks:

A CPU can communicate with a

STEP 7-Micro/WIN SMART programming de-
vice on an Ethernet network.

A CPU can communicate with a

STEP 7-Micro/WIN SMART programming de-
vice on an RS485 network.

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2.1 Connecting to the CPU

Consider the following when setting up Ethernet communications between a CPU and a
programming device:
● Configuration/Setup: No hardware configuration is required for a single CPU. If you want
multiple CPU's on the same network, then you must change the default IP addresses to
new, unique IP addresses.
● No Ethernet switch is required for one-to-one communications; an Ethernet switch is
required for more than two devices in a network.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

2.1.1.2 Establishing the Ethernet hardware communication connection

The Ethernet interfaces establish the physical connections between a programming device
and a CPU. Since Auto-Cross-Over functionality is built into the CPU, either a standard or
crossover Ethernet cable can be used for the interface. An Ethernet switch is not required to
connect a programming device directly to a CPU.
Follow the steps below to create the hardware connection between a programming device
and a CPU:
1. Install the CPU.
2. Remove the RJ45 connection cover from the Ethernet port. Retain the cover for reuse.
3. Plug the Ethernet cable into the Ethernet port on the top left of the CPU as shown below.
4. Connect the Ethernet cable to the programming device.

① PROFINET (LAN) port

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Getting started
2.1 Connecting to the CPU

2.1.1.3 Setting up Ethernet communication with the CPU

From STEP 7-Micro/WIN SMART, use one of the following methods to display the Ethernet
"Communications" dialog for configuring communication to the CPU.
● From the project tree, double-click the "Communications" node.
● Click the "Communications" button from the navigation bar.
● Select "Communications" from the "Component" drop-down list in the Windows area of
the "View" menu ribbon strip.
The "Communications" dialog provides two methods of selecting the CPU to be accessed:
● Click the "Find CPUs" button to have STEP 7-Micro/WIN SMART search your local
network for CPUs. The IP address of each CPU found on the network is listed under
"Found CPUs".
● Click the "Add CPU" button to manually enter the access information (IP address and so
forth) for a CPU that you wish to access. The IP address for each CPU, manually added
with this method, is listed under "Added CPUs" and is retained.

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2.1 Connecting to the CPU

For "Found CPUs" (CPUs located on your local

network), use the "Communications" dialog to
connect with your CPU:
• Select TCP/IP for your Communication Inter-
face.
• Click the "Find CPUs" button to display all
operational CPUs ("Found CPUs") on the local
Ethernet network. All CPUs have a default IP
address. See the Note below.
• Highlight a CPU, and then click "OK".

For "Added CPUs" (CPUs on the local or remote

networks), use the "Communications" dialog to
connect with your CPU:
• Select TCP/IP for your Communication Inter-
face.
• Click the "Add CPU" button to do one of the
following:
– Enter the IP address of a CPU that is ac-
cessible from the programming device, but
is not on the local network.
– Enter the IP address of a CPU directly that
is on the local network.
All CPUs have a default IP address. See the
Note below.
• Highlight a CPU, and then click "OK".

After you have established communication with

the CPU, you are ready to create and download
the example program.
To download all project components, click the
Download button from the Transfer area of the File
or PLC menu ribbon strip, or alternatively press
the shortcut key combination CTRL+D.

If STEP 7-Micro/WIN SMART does not find your

CPU, check the settings for the communications
parameters and repeat these steps.

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2.1 Connecting to the CPU

Note
The CPU list will show all of the CPUs regardless of Ethernet network class and subnet.
To make a connection to your CPU, your Communication Interface (for Ethernet, a network
interface card (NIC)) and the CPU must be on the same class of network and on the same
subnet. You can either set up your network interface card to match the default IP address of
the CPU, or you can change the IP address of the CPU to match the network class and
subnet of your network interface card.
See the "Configuring or changing an IP address for a CPU or device in your project"
(Page 382) for information about how to accomplish this.

2.1.1.4 Establishing the RS485 hardware communication connection

The RS485 interfaces establish the physical connections between a programming device
and a CPU.
Follow the steps below to create the hardware connection between a programming device
and a CPU:
1. Install the CPU.
2. Plug the USB/PPI cable into the RS485 port on the bottom left of the CPU as shown
below.
3. Connect the USB/PPI cable to the programming device.

① RS485 port

2.1.1.5 Setting up RS485 communication with the CPU

RS485 network information configuration or changes done in the system block are part of the
project and do not become active until you download your project to the CPU.

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2.1 Connecting to the CPU

To access this dialog, perform one of the following:

● In the "Navigation" bar, click the "System Block" button.
● In the Project tree, select the "System Block" node, then press Enter; or double-click the
"System Block" node.

Enter or change the following access information:

• RS485 port address
• RS485 port baud rate

After you have established communication with

the CPU, you are ready to create and download
the example program.
To download all project components, click the
Download button from the Transfer area of the File
or PLC menu ribbon strip, or alternatively press
the shortcut key combination CTRL+D.

If STEP 7-Micro/WIN SMART does not find your

CPU, check the settings for the communications
parameters and repeat these steps.

All CPUs and devices that have valid RS485 port addresses are displayed in the
"Communications" dialog.
In STEP 7-Micro/WIN SMART, you can access CPUs in one of two ways:
● From the project tree, double-click the "Communications" node.
● Click the "Communications" button from the navigation bar.
● Select "Communications" from the "Component" drop-down list in the Windows area of
the "View" menu ribbon strip.

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Getting started
2.1 Connecting to the CPU

The "Communications" dialog provides two methods of selecting the CPU to be accessed:
● Click the "Find CPUs" button to have STEP 7-Micro/WIN SMART search your local
network for CPUs. The RS485 network address of each CPU found on the network is
listed under "Found CPUs".
● Click the "Add CPU" button to manually enter the access information (RS485 network
address and baud rate) for a CPU that you wish to access. The RS485 network address
for each CPU, manually added with this method, is listed under "Added CPUs" and is
retained.

For "Found CPUs" (CPUs located on the RS485

network), use the "Communications" dialog to
connect with your CPU:
• Select "PC/PPI cable.PPI.1" for your Commu-
nication Interface.
• Click the "Find CPUs" button to display all
operational CPUs ("Found CPUs") on the
RS485 network. All CPUs default their RS485
network settings to address 2 and 9.6 Kbps.
• Highlight a CPU, and then click "OK".

Note: You can open multiple copies of

STEP 7-Micro/WIN SMART on a computer. Be
aware that when you open a second copy of
STEP 7-Micro/WIN SMART or use the "Find
CPUs" button in either copy, the communication
connection to the CPU in your first/other copy of
STEP 7-Micro/WIN SMART might be disconnect-
ed.
For "Added CPUs" (CPUs on the RS485 network),
use the "Communications" dialog to connect with
your CPU:
• Select "PC/PPI cable.PPI.1" for your Commu-
nication Interface.
• Click the "Add CPU" button.
• Enter the RS485 network address and baud
rate of a CPU that you wish to access directly
on the RS485 network.

You can add multiple CPUs on the RS485

network. As always, STEP 7-Micro/WIN
SMART communicates with one CPU at a
time. All CPUs default their RS485 network
settings to address 2 and 9.6 Kbps.
• Highlight a CPU, and then click "OK".

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2.2 Creating the sample program

2.2 Creating the sample program

Entering this example of a control program will help you understand how easy it is to use
STEP 7-Micro/WIN SMART. This program uses six instructions in three networks to create a
very simple, self-starting timer that resets itself.
For this example, you use the Ladder (LAD) editor to enter the instructions for the program.
The following example shows the complete program in both LAD and Statement List (STL).
The description column explains the logic for each network. The timing diagram shows the
operation of the program. There are no network comments in the STL program.

Table 2- 1 Sample program for getting started with STEP 7-Micro/WIN SMART

LAD/FBD STL Description

Network 1 10 ms timer T33 times out after (100 x 10 ms = 1 s)
LDN M0.0 M0.0 pulse is too fast to monitor with Status view.
TON T33, +100

Network 2 Comparison becomes true at a rate that is visible

LDW>= T33, +40 with Status view. Turn on M10.0 after (40 x 10 ms =
= M10.0 0.4 s) for a 40% OFF / 60% ON waveform.

Network 3 T33 (bit) pulse is too fast to monitor with Status view.
LD T33 Reset the timer through M0.0 after the (100 x 10 ms
= M0.0 = 1 s) period.

Timing diagram:
• ① T33 (current)
• ② Current = 100
• ③ Current = 40
• ④ T33 (bit) and M0.0
• ⑤ M10.0

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Getting started
2.2 Creating the sample program

Notice the project tree and the pro-

gram editor. You use the project tree
to insert instructions into the networks
of the program editor by dragging and
dropping the instructions from the
"Instructions" portion of the Project
tree to the networks.
The Program Block folder in the pro-
ject tree contains all of the blocks of
your program.
The program editor toolbar icons pro-
vide shortcuts to PLC commands and
programming operation.

After you enter and save the program, you can download the program to the CPU.

2.2.1 Network 1: Starting the timer

Network 1: Starting the timer

When M0.0 is off (0), this contact turns

on and provides power flow to start
the timer.

To enter the contact for M0.0:

1. Either double-click the "Bit Logic" icon or click the plus sign (+) to display the bit logic
instructions.
2. Select the "Normally Closed" contact.
3. Hold down the left mouse button and drag the contact onto the first network.
4. Enter the following address for the contact: M0.0
5. Press the Return key to enter the address for the contact.

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 Getting started
2.2 Creating the sample program

To enter the timer instruction for T33:

1. Double-click the "Timers" icon to display the timer instructions.
2. Select the "TON" (on-delay timer) instruction.
3. Hold down the left mouse button and drag the timer onto the first network.
4. Enter the following timer number for the timer: T33
5. Press the Return key to enter the timer number and to move the focus to the preset time
(PT) parameter.
6. Enter the following value for the preset time: +100.
7. Press the Return key to enter the value.

2.2.2 Network 2: Turning the output on

Network 2: Turning the output on

When the timer value for T33 is great-

er than or equal to 40 (40 times
10 milliseconds, or 0.4 seconds), the
contact provides power flow to turn on
output M10.0 of the CPU.

To enter the Compare instruction:

1. Double-click the Compare icon to display the compare instructions. Select the ">=I"
instruction (greater-than-or-equal-to-integer).
2. Hold down the left mouse button and drag the compare instruction onto the second
network.
3. Click "???" above the contact and enter the address for the timer value: T33
4. Press the Return key to enter the timer number and to move the focus to the other value
to be compared with the timer value.
5. Enter the following value to be compared with the timer value: +40
6. Press the Return key to enter the value.

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Getting started
2.2 Creating the sample program

To enter the instruction for turning on output M10.0:

1. Double-click the Bit Logic icon to display the bit logic instructions and select the output
coil.
2. Hold down the left mouse button and drag the coil onto the second network.
3. Click "???" above the coil and enter the following address: M10.0
4. Press the Return key to enter the address for the coil.

2.2.3 Network 3: Resetting the timer

Network 3: Resetting the timer

When the timer reaches the preset

value (100) and turns the timer bit on,
the contact for T33 turns on. Power
flow from this contact turns on the
M0.0 memory location. Because the
timer is enabled by a Normally Closed
contact for M0.0, changing the state of
M0.0 from off (0) to on (1) resets the
timer.

To enter the contact for the timer bit of T33:

1. Select the "Normally Open" contact from the bit logic instructions.
2. Hold down the left mouse button and drag the contact onto the third network.
3. Click "???" above the contact and enter the address of the timer bit: T33
4. Press the Return key to enter the address for the contact.
To enter the coil for turning on M0.0:
1. Select the output coil from the bit logic instructions.
2. Hold down the left mouse button and drag the output coil onto the third network.
3. Click "???" above the coil and enter the following address: M0.0
4. Press the Return key to enter the address for the coil.

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2.2 Creating the sample program

2.2.4 Setting the CPU type and version for your project
Configure your project for the CPU and version matching your physical CPU. If the project is
not configured for the correct CPU and CPU version, then the download could fail or the
program may not run.
To select your CPU, click the "CPU" field under the "Module" column to display the
dropdown list button, and select your CPU from the dropdown list. Using the same
procedure, select your CPU version in the "Version" column.

2.2.5 Saving the sample project

Saving the sample project

After entering the three networks of instructions, you have finished entering the program.
When you save the program, you create a project that includes the CPU type and other
parameters. To save the project in a file name and location that you specify:
1. Click the down arrow under the Save button from the Operations area of the File menu
ribbon strip to display the Save As button.

2. Click the Save As button and provide a filename for saving your project.

3. Enter a name for the project in the "Save As" dialog.

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Getting started
2.3 Downloading the sample program

4. Browse to a location where you want to save your project.

5. Click "Save" to save the project.
After saving the project, you can download the program to the CPU.

2.3 Downloading the sample program

First, ensure that your network hardware and PLC connector cable for either Ethernet
(Page 29) (standard CPUs only) or RS485 (Page 32) communications is working, and that
PLC communication is operating properly.

To download all project compo-

nents, click the "Download" button
from the "Transfer" area of the
File or PLC menu ribbon strip, or
alternatively press the shortcut
key combination "CTRL+D".
Click the Download dialog "Down-
load" button.
STEP 7-Micro/WIN SMART cop-
ies the complete program or pro-
gram components that you
selected to the CPU.

If your CPU is in RUN mode, a dialog prompts you to place the CPU in STOP mode. Clicking
"Yes" sets the CPU to STOP mode.

Note
Each project is associated with a CPU type. If the project type does not match the CPU to
which you are connected, STEP 7-Micro/WIN SMART indicates a mismatch and prompts
you to take an action.

See also
Hardware troubleshooting guide (Page 622)
PLC fatal error codes (Page 826)
Changing the operating mode of the CPU (Page 41)

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 Getting started
2.4 Changing the operating mode of the CPU

2.4 Changing the operating mode of the CPU

The CPU has two modes of operation: STOP mode and RUN mode. The status LEDs on the
front of the CPU indicates the current mode of operation. In STOP mode, the CPU is not
executing the program, and you can download program blocks. In RUN mode, the CPU is
executing the program; however, you can download program blocks.

Placing the CPU in RUN mode

1. Click the "RUN" button on either the PLC menu ribbon strip or on the program editor
toolbar:
2. When prompted, click "OK" to change the operating mode of the CPU.
You can monitor the program in STEP 7-Micro/WIN SMART by clicking the "Program Status"
button from the "Debug" menu ribbon strip, or from the program editor toolbar.
STEP 7-Micro/WIN SMART displays the values for the instructions.

Placing the CPU in STOP mode

To stop the program, click the "STOP" button and acknowledge the prompt to place the
CPU in STOP mode. You can also place a STOP instruction (Page 332) in your program
logic to put the CPU in STOP mode.

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Installation 3
3.1 Guidelines for installing S7-200 SMART devices
The S7-200 SMART equipment is designed to be easy to install. You can install the
S7-200 SMART either on a panel or on a standard DIN rail, and you can orient the
S7-200 SMART either horizontally or vertically. The small size of the S7-200 SMART allows
you to make efficient use of space.

WARNING
Safety requirements for installing S7-200 SMART PLCs
S7-200 SMART PLCs are Open Type Controllers. You must install the PLC in a housing,
cabinet, or electric control room. Limit entry to the housing, cabinet, or electric control room
to authorized personnel.
Failure to follow these installation requirements could result in death or serious injury to
personnel, and/or damage to equipment.
Always follow these requirements when installing the PLC.

Separate the devices from heat, high voltage, and electrical noise
As a general rule for laying out the devices of your system, always separate the devices that
generate high voltage and high electrical noise from the low-voltage, logic-type devices such
as the PLC.
When configuring the layout of the PLC inside your panel, consider the heat-generating
devices and locate the electronic-type devices in the cooler areas of your cabinet. Reducing
the exposure to a high-temperature environment will extend the operating life of any
electronic device.
Consider also the routing of the wiring for the devices in the panel. Avoid placing low-voltage
signal wires and communications cables in the same tray with AC power wiring and high-
energy, rapidly-switched DC wiring.

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 Installation
3.1 Guidelines for installing S7-200 SMART devices

Provide adequate clearance for cooling and wiring

S7-200 SMART devices are designed for natural convection cooling. For proper cooling, you
must provide a clearance of at least 25 mm above and below the devices. Also, allow at
least 25 mm of depth between the front of the modules and the inside of the enclosure.

CAUTION
Temperature considerations
Vertical mounting reduces the maximum allowable ambient temperature by 10 degrees C.
Operating outside the maximum temperature range could result in erratic process operation
and could result in minor personal injury.
If your installation includes expansion modules, mount the CPU below them as shown in
the following figure. Follow the prescribed guidelines for mounting modules to ensure
proper cooling.

① Side view ③ Vertical installation

② Horizontal installation ④ Clearance area

When planning your layout for the PLC, allow enough clearance for the wiring and
communications cable connections.

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Installation
3.2 Power budget

3.2 Power budget

Your CPU has an internal power supply that provides power for the CPU, the expansion
modules, signal boards, and other 24 V DC user power requirements. Use the following
information as a guide for determining how much power (or current) the CPU can provide for
your configuration. The new compact CPUs (CRs) do not support expansion modules or
signal boards.
Refer to the technical specifications for your particular CPU to determine the 24 V DC sensor
supply power budget, the 5 V DC logic budget supplied by your CPU and the 5 V DC power
requirements of the expansion modules and signal boards. Refer to the Calculating a power
budget (Page 818) to determine how much power (or current) the CPU can provide for your
configuration.
The standard CPU provides the 5 V DC logic power needed for any expansion in your
system. Pay careful attention to your system configuration to ensure that the CPU can
supply the 5 V DC power required by your selected expansion modules. If your configuration
requires more power than the CPU can supply, you must remove a module.

Note
If the CPU power budget is exceeded, you may not be able to connect the maximum number
of modules allowed for your CPU.

The standard CPU also provides a 24 V DC sensor supply that can supply 24 V DC for input
points, for relay coil power on the expansion modules, or for other requirements. If your
power requirements exceed the budget of the sensor supply, then you must add an external
24 V DC power supply to your system. You must manually connect the 24 V DC supply to
the input points or relay coils.
If you require an external 24 V DC power supply, ensure that the power supply is not
connected in parallel with the sensor supply of the CPU. For improved electrical noise
protection, it is recommended that the commons (M) of the different power supplies be
connected.

WARNING
Connecting power supplies safely
Connecting an external 24 V DC power supply in parallel with the 24 V DC sensor supply of
the CPU can result in a conflict between the two supplies as each seeks to establish its
own preferred output voltage level.
The result of this conflict can be shortened lifetime or immediate failure of one or both
power supplies, with consequent unpredictable operation of the PLC system. Unpredictable
operation could result in death or serious injury to personnel, and/or damage to equipment.
The DC sensor supply of the CPU and any external power supply should provide power to
different points. A single connection of the commons is allowed.

Some of the 24 V DC power input ports in the S7-200 SMART system are interconnected,
with a common logic circuit connecting multiple M terminals. For example, the following
circuits are interconnected when designated as "not isolated" in the data sheets: the 24 V
DC power supply of the CPU, the power input for the relay coil of an EM, or the power supply

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for a non-isolated analog input. All non-isolated M terminals must connect to the same
external reference potential.

WARNING
Avoiding unwanted current flow
Connecting non-isolated M terminals to different reference potentials will cause unintended
current flows that may cause damage or unpredictable operation in the PLC and any
connected equipment.
Failure to comply with these guidelines could cause damage or unpredictable operation
which could result in death or severe personal injury and/or property damage.
Always ensure that all non-isolated M terminals in an S7-200 SMART system are
connected to the same reference potential.

Refer to the technical specifications for your particular CPU to determine the 24 V DC sensor
supply power budget, the 5 V DC logic budget supplied by your CPU and the 5 V DC power
requirements of the expansion modules and signal boards.

3.3 Installation and removal procedures

3.3.1 Mounting dimensions for the S7-200 SMART devices

The CPU and expansion modules include mounting holes to facilitate installation on panels.

S7-200 SMART module Width A (mm) Width B (mm)

CPU SR20, CPU ST20, and CPU CR20s 90 45
CPU SR30, CPU ST30, and CPU CR30s 110 55
CPU SR40, CPU ST40, and CPU CR40s 125 62.5

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S7-200 SMART module Width A (mm) Width B (mm)

CPU SR60, CPU ST60, and CPU CR60s1 175 37.51
Expansion modules: EM 4AI, EM 8AI, EM 2AQ, EM 4AQ, EM 8DI, EM 16DI, EM 45 22.5
8DQ, and EM 8DQ RLY, EM 16DQ RLY, and EM 16DQ
Transistor
EM 8DI/8DQ and EM 8DI/8DQ RLY 45 22.5
EM 16DI/16DQ and EM 16DI/16DQRLY 70 35
EM 2AI/1AQ and EM 4AI/2AQ 45 22.5
EM 2RTD, EM 4RTD 45 22.5
EM 4TC 45 22.5
EM DP01 70 35
1The CPU xx60 models have two sets of mounting holes. The width "B" dimension is measured from the center of each
mounting hole to the corresponding edge of the housing.

Note
The compact serial CPUs (CPU SR20s, CPU SR30s, CPU SR40s, and CPU SR60s) do not
support expansion modules or signal boards.

3.3.2 Installing and removing the CPU

The CPU can be easily installed on a standard DIN rail or on a panel. DIN rail clips are
provided to secure the device on the DIN rail. The clips also snap into an extended position
to provide a screw mounting position for panel-mounting the unit.

① DIN rail installation ③ Panel installation

② DIN rail clip in latched position ④ Clip in extended position

Figure 3-1 Installation on a DIN rail or on a panel

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Before you install or remove any electrical device, ensure that the power to that equipment
has been turned off. Also, ensure that the power to any related equipment has been turned
off.

WARNING
Remove power to PLC before installing or removing equipment
Attempts to install or remove the PLC or related equipment with the power applied could
cause electric shock or faulty operation of equipment.
Failure to disable all power to the PLC and related equipment during installation or removal
procedures could result in death or serious injury to personnel, and/or damage to
equipment.
Always follow appropriate safety precautions and ensure that power to the PLC is disabled
before attempting to install or remove the CPU or related equipment.

Always ensure that whenever you replace or install a device, you use the correct module or
equivalent device.

WARNING
Module replacement
If you install an incorrect module, the program in the CPU could function unpredictably.
Failure to replace a device with the same model, orientation, or order could result in death
or serious injury to personnel, and/or damage to equipment.
Replace the device with the same model, and be sure to orient and position it correctly.

Note
Install expansion modules separately after the CPU has been installed. The CPU models
CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support the use of
expansion modules or signal boards.

Consider the following when installing the units on the DIN rail or on a panel:
● For DIN rail mounting, make sure the upper DIN rail clip is in the latched (inner) position
and that the lower DIN rail clip is in the extended position for the CPU.
● After installing the devices on the DIN rail, move the lower DIN rail clips to the latched
position to lock the devices on the DIN rail.
● For panel mounting, make sure the DIN rail clips are pushed to the extended position.
To install the CPU on a panel, follow these steps:
1. Locate, drill, and tap the mounting holes (M4 or American Standard number 8), using the
dimensions in the table, Mounting dimensions (mm) (Page 45).
2. Ensure that the CPU and S7-200 SMART equipment are disconnected from electrical
power.

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3. Secure the module(s) to the panel, using a Pan Head M4 screw with spring and flat
washer. Do not use a flat head screw.
4. If you are using an expansion module, put it next to the CPU and slide together until the
connectors join securely.

Note
The type of screw will be determined by the material upon which it is mounted. You
should apply appropriate torque until the spring washer becomes flat. Avoid applying
excessive torque to the mounting screws. Do not use a flat head screw.

Table 3- 1 Installing a CPU on a DIN rail

Task Procedure
Follow the steps below to install a CPU on a DIN rail.
1. Secure the rail to the mounting panel every 75 mm.
2. Snap open the DIN clip (located on the bottom of the module) and hook the back of
the module onto the DIN rail.
3. Rotate the module down to the DIN rail and snap the clip closed. Carefully check
that the clip has fastened the module securely onto the rail. To avoid damage to the
module, press on the tab of the mounting hole instead of pressing directly on the
front of the module.

Note
Using DIN rail stops could be helpful if your CPU is in an environment with high vibration
potential or if the CPU has been installed vertically. Use an end bracket (8WA1 808 or 8WA1
805) on the DIN rail to ensure that the modules remain connected.
If your system is in a high-vibration environment, then panel-mounting the CPU will provide a
greater level of vibration protection.

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Table 3- 2 Removing a CPU from a DIN rail

Task Procedure
Follow the steps below to remove a CPU from a DIN rail.
1. Remove power from the CPU and any attached I/O modules.
2. Disconnect all the wiring and cabling that is attached to the CPU. The CPU and
most expansion modules have removable connectors to make this job easier.
3. Unscrew the mounting screws or snap open the DIN clip.
4. If you have expansion modules connected, slide the CPU to the left to disengage it
from the expansion module connector. Note: unscrewing or unsnapping the DIN
clips of the expansion modules can make it easier to disengage the CPU.
5. Remove the CPU.

3.3.3 Installing and removing a signal board or battery board

The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules, signal boards or battery boards.

Table 3- 3 Installing a signal board on a CPU

Task Procedure
Follow the steps below to install a signal board or battery board
1. Ensure that the CPU and all S7-200 SMART equipment are disconnected from electri-
cal power.
2. Remove the top and bottom terminal block covers from the CPU.
3. Place a screwdriver into the slot on top of the CPU at the rear of the cover.
4. Gently pry the cover up and remove it from the CPU.
5. Place the signal board or battery board straight down into its mounting position in the
top of the CPU.
6. Firmly press the module into position until it snaps into place.
7. Replace the terminal block covers.

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Table 3- 4 Removing a signal board or battery board on a CPU

Task Procedure
Follow the steps below to remove a signal board or battery board
1. Ensure that the CPU and all S7-200 SMART equipment are disconnected from electri-
cal power.
2. Remove the top and bottom terminal block covers from the CPU.
3. Place a screwdriver into the slot on top of the module.
4. Gently pry the module up to disengage it from the CPU.
5. Remove the module straight up from its mounting position in the top of the CPU.
6. Replace the cover onto the CPU.
7. Replace the terminal block covers.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

Installing or replacing the battery in the SB BA01 battery board

The SB BA01 battery board requires battery type CR1025. The battery is not included with
the SB BA01 and must be purchased.
To install the battery, follow these steps:
1. In the SB BA01, install the new battery with the positive side of the battery on top, and the
negative side next to the printed wiring board.
2. The SB BA01 is now ready to be installed in the CPU. Follow the installation directions
above.
To replace the battery, follow these steps:
1. Remove the SB BA01 from the CPU following the removal directions above.
2. Carefully remove the old battery using a small screwdriver. Push the battery out from
under the clip.
3. Install a new CR1025 replacement battery with the positive side of the battery on top and
the negative side next to the printed wiring board.
4. Re-install the SB BA01 battery board following the installation directions above.

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3.3.4 Removing and reinstalling the terminal block connector

The S7-200 SMART modules have removable connectors to make connecting the wiring
easy.

Table 3- 5 Removing the connector

Task Procedure
Prepare the system for terminal block removal by removing the power from the CPU
and opening the cover above the connector.
1. Ensure that the CPU and all S7-200 SMART equipment are disconnected from
electrical power.
2. Inspect the top of the connector and locate the slot for the tip of the screwdriver.
3. Insert a small screwdriver into the slot.
4. Gently pry the top of the connector away from the CPU. The connector will release
with a snap.
5. Grasp the connector and remove it from the CPU.

Table 3- 6 Installing the connector

Task Procedure
Prepare the components for terminal block installation by removing power from the
CPU and opening the cover above the connector.
1. Ensure that the CPU and all S7-200 SMART equipment are disconnected from
electrical power.
2. Align the connector with the pins on the unit.
3. Align the wiring edge of the connector inside the rim of the connector base.
4. Press firmly down and rotate the connector until it snaps into place.
Check carefully to ensure that the connector is properly aligned and fully engaged.

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3.3.5 Installing and removing an expansion module

Install expansion modules separately after the CPU has been installed. The CPU models
CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support the use of
expansion modules or signal boards.

Table 3- 7 Installing an expansion module

Task Procedure
Follow the steps below to install an expansion module:
1. Ensure that the CPU and all S7-200 SMART equipment are disconnected from
electrical power.
2. Remove the cover for the I/O bus connector from the right side of the CPU.
3. Insert a screwdriver into the slot above the cover.
4. Gently pry the cover out at its top and remove the cover. Retain the cover for
reuse.

Connect the expansion module to the CPU.

1. Pull out the bottom DIN rail clip to allow the expansion module to fit over the
rail.
2. Position the expansion module to the right of the CPU.
3. Hook the expansion module over the top of the DIN rail.
4. Slide the expansion module to the left until the I/O connector fully engages the
connector on the right of the CPU and push the bottom clip in to latch the ex-
pansion module onto the rail.

Table 3- 8 Removing an expansion module

Task Procedure
Follow the steps below to remove an expansion module:
1. Ensure that the CPU and all S7-200 SMART equipment are disconnected from
electrical power.
2. Remove the I/O connectors and wiring from the expansion module. Loosen the
DIN rail clips of all the S7-200 SMART devices.
3. Physically slide the expansion module to the right.

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3.3.6 Installing and removing the expansion cable

The S7-200 SMART expansion cable provides additional flexibility in configuring the layout
of your S7-200 SMART system. Only one expansion cable is allowed per CPU system. You
install the expansion cable either between the CPU and the first EM, or between any two
EMs.

Table 3- 9 Installing and removing the male connector of the expansion cable

Task Procedure
To install the male connector:
1. Ensure that the CPU and all S7-200 SMART equipment are
disconnected from electrical power.
2. Push the male connector into the bus connector on the right
side of the expansion module or CPU.
3. The male connector is locked in place when it is fully seeded.

To remove the male connector:

1. Ensure that the CPU and all S7-200 SMART equipment are
disconnected from electrical power.
2. Use your thumb to press down the latch on the top of the
male connector to release it from the expansion module or
CPU.
3. Remove the male connector from the expansion module or
CPU by pulling it straight out.

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Table 3- 10 Installing and removing the female connector of the expansion cable

Task Procedure
To install the female connector:
1. Ensure that the CPU and all S7-200 SMART equipment are
disconnected from electrical power.
2. Push the female connector into the bus connector on the left
side of the expansion module.
3. The female connector is locked in place when it is fully seed-
ed.

To remove the female connector:

1. Ensure that the CPU and all S7-200 SMART equipment are
disconnected from electrical power.
2. Use your thumb to press down the latch on the top of the
female connector to release it from the expansion module.
3. Remove the female connector from the expansion module by
pulling it straight out.

Note
Installing the expansion cable in a vibration environment
If the expansion cable is connected to modules that move or are not firmly fixed, the
connection on the cable ends can gradually become loose.
Use a cable tie to fix the cable ends on the DIN-rail (or other place) to provide extra strain
relief.
Avoid using excessive force when you pull the cable during installation. Ensure the cable-
module connection is in the correct position once installation is complete.

3.4 Wiring guidelines

Proper grounding and wiring of all electrical equipment is important to help ensure the
optimum operation of your system and to provide additional electrical noise protection for
your application and the PLC. Refer to the technical specifications (Page 714) for the wiring
diagrams.

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Prerequisites
Before you ground or install wiring to any electrical device, ensure that the power to that
equipment has been turned off. Also, ensure that the power to any related equipment has
been turned off.
Ensure that you follow all applicable electrical codes when wiring the PLC and related
equipment. Install and operate all equipment according to all applicable national and local
standards. Contact your local authorities to determine which codes and standards apply to
your specific case.

WARNING

Attempts to install or wire the PLC or related equipment with power applied could cause
electric shock or faulty operation of equipment. Failure to disable all power to the PLC and
related equipment during installation or removal procedures could result in death or serious
injury to personnel, and/or damage to equipment.
Always follow appropriate safety precautions and ensure that power to the PLC is disabled
before attempting to install or remove the PLC or related equipment.

Always take safety into consideration as you design the grounding and wiring of your PLC
system. Electronic control devices, such as the PLC, can fail and can cause unexpected
operation of the equipment that is being controlled or monitored. For this reason, you should
implement safeguards that are independent of the PLC to protect against possible personal
injury or equipment damage.

WARNING

Control devices can fail in an unsafe condition, resulting in unexpected operation of

controlled equipment. Such unexpected operations could result in death or serious injury to
personnel, and/or damage to equipment.
Use an emergency stop function, electromechanical overrides, or other redundant
safeguards that are independent of the PLC.

Isolation guidelines
The AC power supply boundaries and I/O boundaries to AC circuits have been designed and
approved to provide safe separation between AC line voltages and low voltage circuits.
These boundaries include double or reinforced insulation, or basic plus supplementary
insulation, according to various standards. Components which cross these boundaries such
as optical couplers, capacitors, transformers, and relays have been approved as providing
safe separation. Only circuits rated for AC line voltage include safety isolation to other
circuits. Isolation boundaries between 24 V DC circuits are functional only, and you should
not depend on these boundaries for safety.
The sensor supply output, communications circuits, and internal logic circuits of an S7-200
SMART with included AC power supply are sourced as SELV (safety extra-low voltage)
according to EN 61131-2.

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To maintain the safe character of the S7-200 SMART low voltage circuits, external
connections to communications ports, analog circuits, and all 24 V DC nominal power supply
and I/O circuits must be powered from approved sources that meet the requirements of
SELV, PELV, Class 2, Limited Voltage, or Limited Power according to various standards.

WARNING
Safe use of power converters
Use of non-isolated or single insulation supplies to supply low voltage circuits from an AC
line can result in hazardous voltages appearing on circuits that are expected to be touch
safe, such as communications circuits and low voltage sensor wiring.
Such unexpected high voltages could result in death or serious injury to personnel, and/or
damage to equipment.
Use only high-voltage-to-low-voltage power converters that are approved as sources of
touch-safe, limited-voltage circuits.

Grounding guidelines
The best way to ground your application is to ensure that all the common and ground
connections of your PLC and related equipment are grounded to a single point. This single
point should be connected directly to the earth ground for your system.
All ground wires should be as short as possible and should use a large wire size, such as
2 mm2 (14 AWG).
When locating grounds, remember to consider safety grounding requirements and the proper
operation of protective interrupting devices.

Wiring guidelines
When designing the wiring for your S7-200 SMART CPU, provide a single disconnect switch
that simultaneously removes power from the CPU power supply, from all input circuits, and
from all output circuits. Provide over-current protection, such as a fuse or circuit breaker, to
limit fault currents on supply wiring. Consider providing additional protection by placing a
fuse or other current limit in each output circuit.
Install appropriate surge suppression devices for any wiring that could be subject to lightning
surges.
Avoid placing low-voltage signal wires and communications cables in the same wire tray with
AC wires and high-energy, rapidly switched DC wires. Always route wires in pairs, with the
neutral or common wire paired with the hot or signal-carrying wire.
Use the shortest wire possible and ensure that the wire is sized properly to carry the required
current.
Use wire and cable with a temperature rating 30 °C higher than the ambient temperature
around the S7-200 SMART CPU (for example, a minimum of 85 °C-rated conductors for 55
°C ambient temperature). You should determine other wiring type and material requirements
from the specific electrical circuit ratings and your installation environment.

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Use shielded wires for optimum protection against electrical noise. Typically, grounding the
shield at the S7-200 SMART CPU gives the best results. You should ground communication
cable shields to S7-200 SMART CPU communication connector shells using connectors that
engage the cable shield, or by bonding the communication cable shields to a separate
ground. You should ground other cable shields using clamps or copper tape around the
shield to provide a high surface area connection to the grounding point.
When wiring input circuits that are powered by an external power supply, include an
overcurrent protection device in that circuit. External protection is not necessary for circuits
that are powered by the 24 V DC sensor supply from the S7-200 SMART CPU because the
sensor supply is already current-limited.
All S7-200 SMART CPU modules have removable connectors for user wiring. To prevent
loose connections, ensure that the connector is seated securely and that the wire is installed
securely into the connector.
To help prevent unwanted current flows in your installation, the S7-200 SMART CPU
provides isolation boundaries at certain points. When you plan the wiring for your system,
you should consider these isolation boundaries. Refer to the technical specifications
(Page 714) for the amount of isolation provided and the location of the isolation boundaries.
Circuits rated for AC line voltage include safety isolation to other circuits. Isolation
boundaries between 24 V DC circuits are functional only, and you should not depend on
these boundaries for safety.
A summary of wiring rules for the S7-200 SMART CPUs, EMs, and SBs is shown below:

Table 3- 11 Wiring rules for S7-200 SMART CPUs, EMs, and SBs

Wiring rules for... CPU and EM connector SB connector

Connectible conductor cross- 2 mm2 to 0.3 mm2 (14 AWG to 22 AWG) 1.3 mm2 to 0.3 mm2 (16 AWG to 22 AWG)
sections for standard wires
Number of wires per connection 1 or combination of 2 wires up to 2 mm2 1 or combination of 2 wires up to 1.3 mm2
(total) (total)
Wire strip length 6.4 mm 6.3 to 7 mm
Tightening torque* (maximum) 0.56 N-m (5 inch-pounds) 0.33 N-m (3 inch-pounds)
Tool 2.5 to 3.0 mm flathead screwdriver 2.0 to 2.5 mm flathead screwdriver

* To avoid damaging the connector, be careful that you do not over-tighten the screws.

Note
Ferrules or end sleeves on stranded conductors reduce the risk of stray strands causing
short circuits. Ferrules longer than the recommended strip length should include an
insulating collar to prevent shorts due to side movement of conductors. Cross-sectional area
limits for bare conductors also apply to ferrules.

See also
General technical specifications (Page 714)

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Guidelines for lamp loads

Lamp loads are damaging to relay contacts because of the high turn-on surge current. This
surge current will nominally be 10 to 15 times the steady state current for a tungsten lamp. A
replaceable interposing relay or surge limiter is recommended for lamp loads that will be
switched a large number of times during the lifetime of the application.

Guidelines for inductive loads

Use suppressor circuits with inductive loads to limit the voltage rise when a control output
turns off. Suppressor circuits protect your outputs from premature failure caused by the high
voltage transient that occurs when current flow through an inductive load is interrupted.
In addition, suppressor circuits limit the electrical noise generated when switching inductive
loads. High frequency noise from poorly suppressed inductive loads can disrupt the
operation of the PLC. Placing an external suppressor circuit so that it is electrically across
the load and physically located near the load is the most effective way to reduce electrical
noise.
S7-200 SMART DC outputs include internal suppressor circuits that are adequate for
inductive loads in most applications. Since S7-200 SMART relay output contacts can be
used to switch either a DC or an AC load, internal protection is not provided.
A good suppressor solution is to use contactors and other inductive loads for which the
manufacturer provides suppressor circuits integrated in the load device, or as an optional
accessory. However, some manufacturer provided suppressor circuits may be inadequate
for your application. An additional suppressor circuit may be necessary for optimal noise
reduction and contact life.
For AC loads, a metal oxide varistor (MOV) or other voltage clamping device may be used
with a parallel RC circuit, but is not as effective when used alone. An MOV suppressor with
no parallel RC circuit often results in significant high frequency noise up to the clamp
voltage.
A well-controlled turn-off transient will have a ring frequency of no more than 10 kHz, with
less than 1 kHz preferred. Peak voltage for AC lines should be within +/- 1200 V of ground.
Negative peak voltage for DC loads using the PLC internal suppression will be ~40 V below
the 24 V DC supply voltage. External suppression should limit the transient to within 36 V of
the supply to unload the internal suppression.

Note
The effectiveness of a suppressor circuit depends on the application and must be verified for
your particular usage. Ensure that all components are correctly rated and use an
oscilloscope to observe the turn-off transient.

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Typical suppressor circuit for DC or relay outputs that switch DC inductive loads

In most applications, the addition of a diode (A)

across a DC inductive load is suitable, but if your
application requires faster turn-off times, then the
addition of a zener diode (B) is recommended. Be
sure to size your zener diode properly for the amount
of current in your output circuit.

① 1N4001 diode or equivalent

② 8.2 V Zener (DC outputs),
36 V Zener (Relay outputs)
③ Output point
④ M, 24 V reference

Typical suppressor circuit for relay outputs that switch AC inductive loads

Ensure that the working voltage of the metal oxide

varistor (MOV) is at least 20% greater than the nomi-
nal line voltage.
Choose pulse-rated, non-inductive resistors, and
capacitors recommended for pulse applications (typi-
cally metal film). Verify the components meet aver-
age power, peak power, and peak voltage
requirements.
① See table for C value
② See table for R value
③ Output point
If you design your own suppressor circuit, the following table suggests resistor and capacitor
values for a range of AC loads. These values are based on calculations with ideal
component parameters. I rms in the table refers to the steady-state current of the load when
fully ON.

Table 3- 12 AC suppressor circuit resistor and capacitor values

Inductive load Suppressor values

I rms 230 V AC 120 V AC Resistor Capacitor
Amps VA VA Ω W (power rating) nF
0.02 4.6 2.4 15000 0.1 15
0.05 11.5 6 5600 0.25 470
0.1 23 12 2700 0.5 100
0.2 46 24 1500 1 150
0.5 115 60 560 2.5 470

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Inductive load Suppressor values

1 230 120 270 5 1000
2 460 240 150 10 1500

Conditions satisfied by the table values:

Maximum turn-off transition step < 500 V
Resistor peak voltage < 500 V
Capacitor peak voltage < 1250 V
Suppressor current < 8% of load current (50 Hz)
Suppressor current < 11% of load current (60 Hz)
Capacitor dV/dt < 2 V/μs
Capacitor pulse dissipation : ∫(dv/dt)2dt < 10000 V2/μs
Resonant frequency < 300 Hz
Resistor power for 2 Hz max switching frequency
Power factor of 0.3 assumed for typical inductive load

WARNING
Correct placement of external resistor/capacitor noise suppression circuit
When you use relay expansion modules to switch AC inductive loads, you must place the
external resistor/capacitor noise suppression circuit across the AC load to prevent
unexpected machine or process operation. Unexpected machine or process operation
could result in death or severe personal injury.
Always be sure to follow these guidelines in placing the external resistor/capacitor noise
suppression circuit.

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PLC concepts 4
The basic function of the CPU is to monitor field inputs and, based on your control logic, turn
on or off field output devices. This chapter explains the concepts used to execute your
program, the various types of memory used, and how that memory is retained.

4.1 Execution of the control logic

The CPU continuously cycles through the control logic in your program, reading and writing
data. The basic operation is very simple:
● The CPU reads the status of the inputs.
● The program that is stored in the CPU uses these inputs to evaluate the control logic.
● As the program runs, the CPU updates the data.
● The CPU writes the data to the outputs.

The figure shows a simple diagram of

how an electrical relay diagram relates
to the CPU. In this example, the state
of the switch for starting the motor is
combined with the states of other in-
puts. The calculations of these states
then determine the state for the output
that goes to the actuator which starts
the motor.

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4.1 Execution of the control logic

Tasks in a scan cycle

The CPU executes a series of tasks repetitively. This cyclical execution of tasks is called the
scan cycle. The execution of the user program is dependent upon whether the CPU is in
STOP mode or in RUN mode. In RUN mode, your program is executed; in STOP mode, your
program is not executed.

Table 4- 1 Tasks performed by the CPU in a scan cycle

Scan cycle Description

Reading the inputs: The CPU copies the state of the physi-
cal inputs to the process image input register.
Executing the control logic in the program: The CPU exe-
cutes the instructions of the program and stores the values
in the various memory areas.
Processing any communications requests: The CPU per-
forms any tasks required for communications.
Executing the CPU self-test diagnostics: The CPU ensures
that the firmware, the program memory, and any expansion
modules are working properly.
Writing to the outputs: The values stored in the process
image output register are written to the physical outputs.

4.1.1 Reading the inputs and writing to the outputs

Reading the inputs

Digital inputs: Each scan cycle begins by reading the current value of the digital inputs and
then writing these values to the process image input register.
Analog inputs: The CPU does not read the analog input values as part of the normal scan
cycle. Instead, an analog value is read immediately from the device when your program
accesses the analog input.

Writing to the outputs

Digital outputs: At the end of every scan cycle, the CPU writes the values stored in the
process-image output register to the digital outputs.

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Analog outputs: The CPU does not write analog output values as part of the normal scan
cycle. Instead, the analog outputs are written immediately when your program accesses the
analog output.

4.1.2 Immediately reading or writing the I/O

The CPU instruction set provides instructions that immediately read from or write to the
physical I/O. These immediate I/O instructions allow direct access to the actual input or
output point, even though the image registers are normally used as either the source or the
destination for I/O accesses. The corresponding process image input register location is not
modified when you use an immediate instruction to access an input point. The corresponding
process image output register location is updated simultaneously when you use an
immediate instruction to access an output point.

Note
When you read an analog input, the value is read immediately. When you write a value to an
analog output, the output is updated immediately.

It is usually advantageous to use the process image register rather than to directly access
inputs or outputs during the execution of your program. There are three reasons for using the
image registers:
● The sampling of all inputs at the start of the scan synchronizes and freezes the values of
the inputs for the program execution phase of the scan cycle. The outputs are updated
from the image register after the execution of the program is complete. This provides a
stabilizing effect on the system.
● Your program can access the image register much more quickly than it can access I/O
points, allowing faster execution of the program.
● I/O points are bit entities and must be accessed as bits or bytes, but you can access the
image register as bits, bytes, words, or double words. Thus, the image registers provide
additional flexibility.

4.1.3 Executing the user program

During the execution phase of the scan cycle, the CPU executes your main program, starting
with the first instruction and proceeding to the last instruction. The immediate I/O instructions
give you immediate access to inputs and outputs during the execution of either the main
program or an interrupt routine.
If you use subroutines in your program, the subroutines are stored as part of the program.
The subroutines are executed when they are called by the main program, by another
subroutine, or by an interrupt routine. Subroutine nesting depth is 8 levels deep from the
main and 4 levels deep from an interrupt routine.
If you use interrupts in your program, the interrupt routines that are associated with the
interrupt events are stored as part of the program. The interrupt routines are not executed as
part of the normal scan cycle, but are executed when the interrupt event occurs (which could
be at any point in the scan cycle).

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Local memory is reserved for each of 14 entities: the main program, eight subroutine nesting
levels when initiated from the main program, one interrupt routine, and four subroutine
nesting levels when initiated from an interrupt routine. Local memory has a local scope in
that it is available only within its associated program entity, and cannot be accessed by the
other program entities. For more information about Local memory, refer to Local Memory
Area: L in this chapter.
The following figure depicts the flow of a typical scan including the Local memory usage and
two interrupt events, one during the program-execution phase and another during the
communications phase of the scan cycle. Subroutines are called by the next higher level,
and are executed when called. Interrupt routines are not called; they are a result of an
occurrence of the associated interrupt event.

Figure 4-1 Typical scan flow

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4.2 Accessing data

The CPU stores information in different memory locations that have unique addresses. You
can explicitly identify the memory address that you want to access. This allows your program
to have direct access to the information. To access a bit in a memory area, you specify the
address, which includes the memory area identifier, the byte address, and the bit number
(which is also called "byte.bit" addressing).

Table 4- 2 Bit addressing

Elements of a bit address Description

A Memory area identifier
B Byte address: byte 3
C Separator ("byte.bit")
D Bit location of the byte (bit 4 of 8, bits numbered 7 to 0)
E Bytes of the memory area
F Bits of the selected byte

In this example, the memory area and byte address ("M3") designates byte 3 of M memory,
with a period (".") to separate the bit address (bit 4).
You can access data in most memory areas (V, I, Q, M, S, L, and SM) as bytes, words, or
double words by using the byte-address format. To access a byte, word, or double word of
data in the memory, you must specify the address in a way similar to specifying the address
for a bit. This includes an area identifier, data size designation, and the starting byte address
of the byte, word, or double-word value, as shown in the following figure.

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The following table shows the range of integer values that can be represented by the
different sizes of data.

Table 4- 3 Decimal and hexadecimal ranges for the different sizes of data

Representation Byte (B) Word (W) Double Word (D)

Unsigned Inte- 0 to 255 0 to 65,535 0 to 4,294,967,295
ger 16#00 to 16#FF 16#0000 to 16#FFFF 16#00000000 to 16#FFFFFFFF
Signed Integer -128 to +127 -32,768 to +32,767 -2,147,483,648 to +2,147,483,647
16#80 to 16#7F 16#8000 to 16#7FFF 16#8000 0000 to 16#7FFF FFFF
Real (IEEE 32- Not applicable Not applicable +1.175495E-38 to +3.402823E+38 (positive)
bit Floating -1.175495E-38 to -3.402823E+38 (negative)
Point)

Data in other memory areas (such as T, C, HC, and the accumulators) are accessed by
using an address format that includes an area identifier and a device number.

4.2.1 Accessing memory areas

I (process-image input)
The CPU samples the physical input points at the beginning of each scan cycle and writes
these values to the process image input register. You can access the process image input
register in bits, bytes, words, or double words:

Table 4- 4 Absolute addressing for I memory

Bit: I[byte address].[bit address] I0.1

Byte, Word, or Double Word: I[size][starting byte address] IB4,
IW7,
ID20

Q (process-image output)
At the end of the scan cycle, the CPU copies the values stored in the process image output
register to the physical output points. You can access the process image output register in
bits, bytes, words, or double words:

Table 4- 5 Absolute addressing for Q memory

Bit: Q[byte address].[bit address] Q1.1

Byte, Word, or Double Word: Q[size][starting byte address] QB5, QW14,
QD28

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V (variable memory)
You can use V memory to store intermediate results of operations being performed by the
control logic in your program. You can also use V memory to store other data pertaining to
your process or task. You can access the V memory area in bits, bytes, words, or double
words:

Table 4- 6 Absolute addressing for V memory

Bit: V[byte address].[bit address] V10.2

Byte, Word, or Double Word: V[size][starting byte address] VB16,
VW100,
VD2136

M (flag memory)
You can use the flag memory area (M memory) as internal control relays to store the
intermediate status of an operation or other control information. You can access the flag
memory area in bits, bytes, words, or double words:

Table 4- 7 Absolute addressing for M memory

Bit: M[byte address].[bit address] M26.7

Byte, Word, or Double Word: M[size][starting byte address] MB0, MW11,
MD20

T (timer memory)
The CPU provides timers that count increments of time in resolutions (time-base increments)
of 1 ms, 10 ms, or 100 ms. Two variables are associated with a timer:
● Current value: this 16-bit signed integer stores the amount of time counted by the timer.
● Timer bit: this bit is set or cleared as a result of comparing the current and the preset
value. The preset value is entered as part of the timer instruction.
You access both of these variables by using the timer address (T + timer number). Access to
either the timer bit or the current value is dependent on the instruction used: instructions with
bit operands access the timer bit, while instructions with word operands access the current
value. As shown in the following figure, the Normally Open Contact instruction accesses the
timer bit, while the Move Word instruction accesses the current value of the timer.

Table 4- 8 Absolute addressing for T memory

Timer: T[timer number] T24

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Figure 4-2 Accessing the timer bit or the current value of a timer

C (counter memory)
The CPU provides three types of counters that count each low-to-high transition event on the
counter input(s): one type counts up only, one type counts down only, and one type counts
both up and down. Two variables are associated with a counter:
● Current value: this 16-bit signed integer stores the accumulated count.
● Counter bit: this bit is set or cleared as a result of comparing the current and the preset
value. The preset value is entered as part of the counter instruction.
You access both of these variables by using the counter address (C + counter number).
Access to either the counter bit or the current value is dependent on the instruction used:
instructions with bit operands access the counter bit, while instructions with word operands
access the current value. As shown in the following figure, the Normally Open Contact
instruction accesses the counter bit, while the Move Word instruction accesses the current
value of the counter.

Table 4- 9 Absolute addressing of C memory

Counter C[counter number] C24

Figure 4-3 Accessing the counter bit or the current value of a counter

HC (high-speed counter)
The high-speed counters count high-speed events independent of the CPU scan. High-
speed counters have a signed, 32-bit integer counting value (or current value). To access
the count value for the high-speed counter, you specify the address of the high-speed
counter, using the memory type (HC) and the counter number. The current value of the high-
speed counter is a read-only value and can be addressed only as a double word (32 bits).

Table 4- 10 Absolute addressing of HC memory

High-speed counter HC[high-speed counter number] HC1

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AC (accumulators)
The accumulators are read/write devices that can be used like memory. For example, you
can use accumulators to pass parameters to and from subroutines and to store intermediate
values used in a calculation. The CPU provides four 32-bit accumulators (AC0, AC1, AC2,
and AC3). You can access the data in the accumulators as bytes, words, or double words.
The size of the data being accessed is determined by the instruction that is used to access
the accumulator. As shown in the following figure, you use the least significant 8 or 16 bits of
the value that is stored in the accumulator to access the accumulator as bytes or words. To
access the accumulator as a double word, you use all 32 bits.
For information about how to use the accumulators within interrupt subroutines, refer to the
Interrupt instructions (Page 302).

Table 4- 11 Absolute addressing of AC memory

Accumulator AC[accumulator number] AC0

Figure 4-4 Accessing the accumulators

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SM (special memory)
The SM bits provide a means for communicating information between the CPU and your
user program. You can use these bits to select and control some of the special functions of
the CPU, such as: a bit that turns on for the first scan cycle, a bit that toggles at a fixed rate,
or a bit that shows the status of math or operational instructions. You can access the SM bits
as bits, bytes, words, or double words:

Table 4- 12 Absolute addressing of SM memory

Bit: SM[byte address].[bit address] SM0.1

Byte, Word, or Double Word: SM[size][starting byte address] SMB86,
SMW300,
SMD1000

For more information, see the descriptions of the SM bits (Page 828).

L (local memory area)

The CPU provides 64 L memory bytes for each POU (program organizational unit) in a local
memory stack. A POU's associated L memory addresses are accessible only by the
currently executing POU (main, subroutine, or interrupt routine). When you use interrupt
routines and subroutines, the L memory stack is used to preserve L memory values of a
POU that temporarily suspends execution, so another POU can execute. The suspended
POU can then resume execution with the L memory values that existed prior to giving
execution control to another POU.
L memory stack maximum nesting limits:
● Eight subroutine nesting levels when initiated from the main program
● Four subroutine nesting levels when initiated from an interrupt routine
The nesting limits allow a 14 level execution stack in your program. For example, the main
program (level 1) has eight nested subroutines (levels 2 to 9). During execution of the 9th
level subroutine, an interrupt occurs (level 10). The interrupt routine contains four nested
subroutines (levels 11 to 14).
L memory rules:
● You can use L memory for local scratchpad "TEMP" variables in all POU types (main,
subroutine, and interrupt routines)
● Only subroutines can use L memory for "IN" IN_OUT", and "OUT" variable types that are
passed to or from subroutines.
● If you are programming a subroutine in either LAD or FBD, only 60 bytes are allowed for
TEMP, IN, IN_OUT, and OUT variables. STEP 7-Micro/WIN SMART uses the last four
bytes of local memory
Local memory symbols, variable types, and data types are assigned in the Variable table
that is available when the associated POU is opened in the program editor. Absolute L
memory addresses are automatically assigned when a POU is successfully compiled.
In most cases, use L memory symbol name references in your program logic, because you
cannot know all the absolute L memory addresses until after the complete POU is

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successfully compiled. However, you can use absolute L memory addresses as shown in the
following table.

Table 4- 13 Absolute addressing of L memory

Bit: L[byte address].[bit address] L0.0

Byte, Word, or Double Word: L[size] [starting byte address] LB33, LW5,
LD20

Local memory and to global V memory use a similar address syntax, but V memory has a
global scope while L memory has a local scope. Global scope means that the same memory
address can be accessed from any POU. Local scope means that the L memory allocation is
associated with a particular POU and cannot be accessed by another program unit.
The local scope of L memory also affects symbol usage, when a global symbol and a local
symbol use the same name. If your program logic references that symbol name, the CPU
ignores the global symbol and processes the address assigned to the local memory symbol.

Note
Local memory value assignments are not always preserved for successive executions of a
POU
L memory addresses are reused for the next execution sequence, after the current nested
sequence is completed. Depending on a POU's level in the execution stack and L memory
assignments made since a POU's last execution, a POU's L memory assignments made in a
previous execution may be overwritten with unexpected values.
Remember to reassign the correct values to L memory variables, in your program logic.
Reinitialize all TEMP values before processing them and ensure that any output values
(OUT and IN_OUT) are correct.

AI (analog input)
The CPU converts an analog value (such as temperature or voltage) into a word-length (16-
bit) digital value. You access these values by the area identifier (AI), size of the data (W),
and the starting byte address. Since analog inputs are words and always start on even-
number bytes (such as 0, 2, or 4), you access them with even-number byte addresses (such
as AIW0, AIW2, or AIW4). Analog input values are read-only values.

Table 4- 14 Absolute addressing of AI memory

Analog input AIW[starting byte address] AIW4

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AQ (analog output)
The CPU converts a word-length (16-bit) digital value into a current or voltage, proportional
to the digital value (such as for a current or voltage). You write these values by the area
identifier (AQ), size of the data (W), and the starting byte address. Since analog outputs are
words and always start on even-number bytes (such as 0, 2, or 4), you write them with even-
number byte addresses (such as AQW0, AQW2, or AQW4). Analog output values are write-
only values.

Table 4- 15 Absolute addressing of AQ memory

Analog output AQW[starting byte address] AQW4

S (sequence control relay)

S bits are associated with SCRs, which you can use to organize machine or steps into
equivalent program segments. SCRs allow logical segmentation of the control program. You
can access the S memory as bits, bytes, words, or double words.

Table 4- 16 Absolute addressing of S memory

Bit: S[byte address].[bit address] S3.1

Byte, Word, or Double Word: S[size][starting byte address] SB4,
SW7,
SD14

4.2.2 Format for Real numbers

Real (or floating-point) numbers are represented as 32-bit, single-precision numbers, whose
format is described in the ANSI/IEEE 754-1985 standard. Real numbers are accessed in
double-word lengths.

Figure 4-5 Format of a Real number

Note
Floating-point numbers are accurate up to 6 decimal places. Therefore, you can specify a
maximum of 6 decimal places when entering a floating-point constant.
Calculations that involve a long series of values including very large and very small numbers
can produce inaccurate results. This can occur if the numbers differ by 10 to the power of x,
where x > 6. For example: 100 000 000 + 1 = 100 000 000

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4.2.3 Format for strings

A string is a sequence of characters, with each character being stored as a byte. The first
byte of the string defines the length of the string, which is the number of characters. The
following figure shows the format for a string. A string can have a length of 0 to 254
characters, plus the length byte, so the maximum length for a string is 255 bytes. A string
constant is limited to 126 bytes.

Figure 4-6 Format for strings

4.2.4 Assigning a constant value for instructions

You can use a constant value in many of the programming instructions. Constants can be
bytes, words, or double words. The CPU stores all constants as binary numbers, which can
then be represented in decimal, hexadecimal, ASCII, or real number (floating point) formats.

Table 4- 17 Representation of constant values

Representation Format Sample

Decimal [decimal value] 20047
Hexadecimal 16#[hexadecimal value] 16#4E4F
Binary 2#[binary number] 2#1010_0101_1010_0101
ASCII '[ASCII text]' 'ABCD'
Real ANSI/IEEE 754-1985 +1.175495E-38 (positive)
-1.175495E-38 (negative)
String "[stringtext]" "ABCDE"

Note
The CPU does not support "data typing" or data checking (such as specifying that the
constant is stored as an integer, a signed integer, or a double integer). For example, an Add
instruction can use the value in VW100 as a signed integer value, while an Exclusive Or
instruction can use the same value in VW100 as an unsigned binary value.

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4.2.5 Addressing the local and expansion I/O

The local I/O provided by the CPU provides a fixed set of I/O addresses. You can add I/O
points by connecting expansion I/O modules to the right side of the CPU or by installing a
signal board. The addresses of the points of the module are determined by the type of I/O
and the position of the module in the chain. For example, an output module does not affect
the addresses of the points on an input module, and vice versa. Likewise, analog modules
do not affect the addressing of digital modules, and vice versa.

Note
Process image register space for digital I/O is always reserved in increments of eight bits
(one byte). If a module does not provide a physical point for each bit of each reserved byte,
these unused bits cannot be assigned to subsequent modules in the I/O chain. For input
modules, the unused bits are set to zero with each input update cycle.
Analog I/O points are always allocated in increments of two points. If a module does not
provide physical I/O for each of these points, these I/O points are lost and are not available
for assignment to subsequent modules in the I/O chain.

The following table provides an example of the fixed mapping convention (established by
STEP 7 Micro/WIN SMART and downloaded as part of the I/O configuration, in the system
block).

Table 4- 18 CPU mapping convention

CPU Signal Expansion Expansion Expansion Expansion Expansion Expansion

board module 0 module 1 module 2 module 3 module 4 module 5
Starting I0.0 I7.0 I8.0 I12.0 I16.0 I20.0 I24.0 I28.0
address Q0.0 Q7.0 Q8.0 Q12.0 Q16.0 Q20.0 Q24.0 Q28.0
AI12 AI16 AI32 AI48 AI64 AI80 AI96
AQ12 AQ16 AQ32 AQ48 AQ64 AQ80 AQ96

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

4.2.6 Using pointers for indirect addressing

Indirect addressing uses a pointer to access data in memory. Pointers are double word
memory locations that contain the address of another memory location. You can only use
V memory locations, L memory locations, or accumulator registers (AC1, AC2, AC3) as
pointers. To create a pointer, you must use the Move Double Word instruction to move the
address of the indirectly addressed memory location to the pointer location. Pointers can
also be passed to a subroutine as a parameter.

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An S7-200 SMART CPU allows pointers to access the following memory areas: I, Q, V, M, S,
AI, AQ, SM, T (current value only), and C (current value only). You cannot use indirect
addressing to access an individual bit or to access HC, L or accumulator memory areas.
To indirectly access the data in a memory address, you create a pointer to that location by
entering an ampersand character (&) and the first byte of the memory location to be
addressed. The input operand of the instruction must be preceded with an ampersand (&) to
signify that the address of a memory location, instead of its contents, is to be moved into the
location identified in the output operand of the instruction (the pointer).
Entering an asterisk (*) in front of an operand for an instruction specifies that the operand is
a pointer. As shown in the following figure, entering *AC1 means that AC1 stores a pointer to
the word-length value being referenced by the Move Word (MOVW) instruction. In this
example, the values stored in both VB200 and VB201 are moved to accumulator AC0.

① MOVD &VB200, AC1

Creates the pointer by moving the address of VB200 (initial byte of VW200) to AC1
② MOVW *AC1, AC0
Moves the word value referenced by the pointer in AC1

Figure 4-7 Creating and using a pointer

As shown in the following figure, you can change the value of a pointer. Since pointers are
32-bit values, use double-word instructions to modify pointer values. Simple mathematical
operations, such as adding or incrementing, can be used to modify pointer values.

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① MOVD &VB200, AC1

Creates the pointer by moving the address of VB200 (initial byte of VW200) to AC1
MOVW *AC1, AC0
Moves the word value referenced by the pointer in AC1
② +D +2, AC1
Adds 2 to the accumulator to point to the next word location
MOVW *AC1, AC0
Moves the word value referenced by the pointer in AC1

Figure 4-8 Modifying a pointer

Note
When modifying the value of a pointer, remember to adjust for the size of the data that you
are accessing: to access a byte, increment the pointer value by 1; to access a word or a
current value for a timer or counter, add or increment the pointer value by 2; and to access a
double word, add or increment the pointer value by 4.

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4.2.7 Pointer examples

Using a pointer to access data in a table

This example uses LD14 as a pointer to a recipe stored in a table of recipes that begins at
VB100. In this example, VW1008 stores the index to a specific recipe in the table. If each
recipe in the table is 50 bytes long, you multiply the index by 50 to obtain the offset for the
starting address of a specific recipe. By adding the offset to the pointer, you can access the
individual recipe from the table. In this example, the recipe is copied to the 50 bytes that start
at VB1500.

Table 4- 19 Example: Using a pointer to access data in a table

LAD STL
To transfer a recipe from a table of
recipes:
• Each recipe is 50 bytes long.
• The index parameter (VW1008)
identifies the recipe to be loaded.
Network 1
LD SM0.0
Create a pointer to the starting address MOVD &VB100, LD14
of the recipe table.

Convert the index of the recipe to a

double-word value. ITD VW1008, LD18

Multiply the offset to accommodate the

size of each recipe.
*D +50, LD18

Add the adjusted offset to the pointer.

+D LD18, LD14

Transfer the selected recipe to VB1500

through VB1549
BMB *LD14, VB1500, 50

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Using an offset to access data

This example uses LD10 as a pointer to the address VB0. You then increment the pointer by
an offset stored in VD1004. LD10 then points to another address in V memory (VB0 +
offset). The value stored in the V memory address pointed to by LD10 is then copied to
VB1900. By changing the value in VD1004, you can access any V memory location.

Table 4- 20 Example: Using an offset to read the value of any V memory location

LAD STL
Load the starting address of the V Network 1
memory to a pointer. LD SM0.0
MOVD &VB0, LD10

Add the offset value to the pointer. +D VD1004, LD10

Copy the value from the V memory

MOVB *LD10, VB1900
location (offset) to VB1900

4.3 Saving and restoring data

4.3.1 Downloading project components

Note
Downloading a program block, data block, or system block to the CPU completely overwrites
any pre-existing contents of that block in the CPU. Be sure that you want to overwrite the
block before performing a download.

To download project components from STEP 7-Micro/WIN SMART to the CPU, follow these
steps:
1. Ensure that your Communication Interface and PLC connector cable for either Ethernet
(Page 29) (standard CPUs only) or RS485 (Page 32) communications is working, and
that PLC communication is operating properly.
2. Place the CPU in STOP mode (Page 41).

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3. To download all project components, click the Download button from the Transfer area of
the File or PLC menu ribbon strip, or alternatively press the shortcut key combination
CTRL+D.

4. To download selected project components, click the down arrow under the Download
button, and then select the specific project component you want to download (Program
Block, Data Block, or System Block) from the drop-down list.
5. After clicking the Download button, if you see a Communications dialog, select the
Communication Interface and the Ethernet IP address or RS485 network address for the
PLC to which you want to download.
6. From the Download dialog, set the download options for the blocks, and whether you
want to be prompted on CPU transitions from RUN to STOP mode (Page 41) and STOP
to RUN mode (Page 41).
7. Optionally click the "Close dialog on success" check box if you want the dialog to
automatically close after a successful download.
8. Click the Download button.

STEP 7-Micro/WIN SMART copies the complete program or program components that you
selected to the CPU. The status icon indicates informational messages, or whether potential
problems or errors occurred with the download. The status message provides specific results
of the operation.

Note
You can download project components that you originally created for use in an S7-200
SMART CPU with firmware version V1.x to a CPU with firmware version V2.0 or later.
However, you cannot download project components that you originally created for use in a
CPU firmware version V2.0 or later to a CPU with firmware version V1.x, especially if the
project components use functionality that firmware version V1.x did not support.

STEP 7-Micro/WIN SMART also supports program edit and download in RUN mode.

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What happens when you download

STEP 7-Micro/WIN SMART and the CPU perform the following tasks in sequence on your
project components when you download:

Step Action Related topics, additional description

1. Project components in the program File open
editors serve as input for the download Range checking
operation, based on the download
Project file I/O errors
objects you selected. The program
editors can include new program data Program editor errors
that you've entered, a saved and
opened .smart project, or an uploaded
ASCII import file.
2. STEP 7-Micro/WIN SMART compile All STEP 7-Micro/WIN SMART compiler errors
A compile or download command are listed in the Output Window. Double-click
starts the compiler. If the compile the error and the editor scrolls to the error loca-
passes, control passes to the next tion. A successful compile shows the resulting
step; if not, the compile or download block size of the program and data block.
operation exits.
3. Send blocks to CPU across communi- Communication Errors
cation network for PLC compile. To download (Editor to PLC) or upload (PLC to
Editor), PLC communication must be operating
properly. Make sure your network hardware and
PLC connector cable are working.
4. PLC compile The PLC Compiler verifies that the PLC hard-
If PLC compile succeeds, control ware supports all program instructions, ranges,
passes to the next step; if not, down- and structure.
load exits with error(s). Click the PLC button from the Information area
of the PLC menu to view the first compile error
found.
5. Program is in CPU permanent memory Fatal Errors (Page 826) and non-fatal run-time
and ready to be executed in RUN errors (Page 823) are accessible from the In-
mode. formation area of the PLC menu.

If the download attempt produces compiler errors or download errors, correct the errors and
reattempt the download.
See also
Uploading project components (Page 81)

See also
Hardware troubleshooting guide (Page 622)

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4.3.2 Uploading project components

To upload project components from the PLC to a STEP 7-Micro/WIN SMART program
editor, follow these steps:
1. Ensure that your network hardware and PLC connector cable (Ethernet (Page 29) or
RS485 (Page 32)) are working, and that PLC communication is operating properly
(Page 622).
2. To upload all project components, click the Upload button from the Transfer section of the
File or PLC menu ribbon strip, or press the shortcut key combination CTRL+U.

3. To upload selected project components, click the down arrow under the Upload button,
and then select the specific project component you want to upload (Program Block, Data
Block, or System Block).
4. If you see a Communications dialog, select the Communication Interface and the
Ethernet IP address or RS485 network address of the PLC from which you want to
upload.
5. From the Upload dialog, you can change your selection for which blocks to upload if you
choose.
6. Optionally click the "Close dialog on success" check box if you want the dialog to
automatically close after a successful upload
7. Click the "Upload" button to start the upload.

STEP 7-Micro/WIN SMART copies the complete program or program components that you
selected for uploading from the PLC to the currently open project. The status icon indicates
informational messages, or whether potential problems or errors occurred with the upload.
The status message provides specific results of the operation.

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If the upload is successful, you can save the uploaded program, or make further changes.
The PLC does not contain symbol or status chart information; hence, you cannot upload a
symbol table or status chart.

Note
Uploading into a new project is a risk-free way to capture the program block, system block,
and/or data block information. Since the project is empty, you cannot inadvertently destroy
data. If you want to make use of material from a status chart or symbol table that are in
another project, you can always open a second instance of STEP 7-Micro/WIN SMART and
copy that information in from the other project file (Page 100).
Uploading into an existing project is useful if you want to overwrite all modifications that have
been made to the program since it was downloaded (Page 78) to the PLC. Uploading into an
existing project does, however, overwrite any additions or modifications you have made to
the project. Use this option, only if you want to completely overwrite your
STEP 7-Micro/WIN SMART project with the project stored in the PLC.
STEP 7-Micro/WIN SMART does not upload comments, but if you currently have a program
with comments open in the program editor, the comments are retained. Take care if
uploading over an existing project and use this method only if the projects are similar.

4.3.3 Types of storage

The CPU provides a variety of features to ensure that your user program and data are
properly retained.
● Retentive memory: selectable areas of memory that remain unchanged over a power
cycle. Retentive memory can be configured in the system data block. V, M, and current
values to timers and counters are the only memory areas that can be configured to be
retentive.
● Permanent memory: memory used to store the program block, data block, system block,
forced values, as well as values configured to be retentive.
● Memory card: removable microSDHC card for standard CPUs that you can use for the
following purposes:
– To store the projects blocks as a program transfer card (Page 85)
– To completely erase the PLC as a restore-to-factory-defaults card (Page 157)
– To update the PLC and expansion module firmware as a firmware update card
(Page 83)

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4.3.4 Using a memory card

Using a memory card

The standard S7-200 SMART CPUs support the use of a microSDHC card for:
● User program transfer (Page 85)
● Reset CPU to factory default condition (Page 157)
● Firmware update of the CPU and attached expansion modules as supported
You can use any standard, commercial microSDHC card with a capacity in the range 4GB to
16GB.

The following CPU behaviors are common, regardless of the memory card usage:
1. Inserting a memory card into a CPU in RUN mode causes the CPU to automatically
transition to STOP mode.
2. A CPU cannot advance to RUN mode if a memory card is inserted.
3. Memory card evaluation is performed only after a CPU power-up or warm restart.
Therefore, program transfer and firmware update can only occur after a CPU power-up or
warm restart.
4. The memory card can be used to store files and folders not related to program transfer
and firmware update usage as long as their names do not conflict with the file and folder
names used for program transfer and firmware update usage.

WARNING
Verify that the CPU is not actively running a process before installing the memory card.
Installing the memory card will cause the CPU to go to STOP mode, which could affect
the operation of an online process or machine. Unexpected operation of a process or
machine could result in death or injury to personnel and/or property damage.
Before inserting the memory card, always ensure that the CPU is offline and in a safe
state.

Program transfer card

You can use a memory card to transfer user program content into the CPU permanent
memory, completely or partially replacing content already in the load memory.
To be used for program transfer purposes, the memory card is organized as follows:

Table 4- 21 Memory card used for program transfer card

At the root level of the card

File: S7_JOB.S7S A text file containing the word TO_ILM
Folder: SIMATIC.S7S A folder containing user program files to be transferred to the CPU

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Reset to factory defaults card

You can use a memory card to erase all retained data, putting the CPU back into a factory
default condition.
To be used for reset to factory default (Page 157) purposes, the memory card is organized
as follows:

Table 4- 22 Memory card used to reset to factory defaults

At the root of the card

File: S7_JOB.S7S A text file containing the word RESET_TO_FACTORY

Firmware update card

You can use a memory card to update the firmware in a CPU and any connected expansion
modules.
The file and folder organization of a firmware update memory card is as follows:

Table 4- 23 Memory card used for firmware update purposes

At the root level of the card

File: S7_JOB.S7S A text file containing the word FWUPDATE
Folder: FWUPDATE.S7S A folder containing update files (.upd) for each device to be updated

After power-up, if the CPU detects the presence of a memory card, it locates and opens the
S7_JOB.SYS file on the card. If the CPU discovers the FWUPDATE string in that file, then
the CPU enters a firmware update sequence.
The CPU examines each update file (.upd) in the FWUPDATE.S7S folder and if the order ID
contained in the update file name matches the order ID (MLFB) of a connected device (CPU,
expansion module or signal board), then the CPU updates the firmware of that device with
the firmware content contained within the update file.

Note
Firmware update from STEP 7-Micro/WIN SMART
You can also perform a firmware update from STEP 7-Micro/WIN SMART using the RS485
port. Especially for CPU models that do not have a memory card, this method is valuable.
Refer to the PLC menu section of the STEP 7-Micro/WIN SMART online help for
instructions.

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4.3.5 Inserting a memory card in a standard CPU

Table 4- 24 Inserting and removing a memory card in a standard CPU

Task Procedure
Follow the steps below to insert the microSDHC
memory card into the CPU.
1. Open the bottom terminal block connector
cover.
2. Insert the microSDHC memory card in the
memory card slot (marked X50) located
above the terminal block connectors.
3. Replace the terminal block connector cover
after inserting the card to ensure that the card
is secure.
Follow the steps below to remove the mi-
croSDHC memory card from the CPU.
1. Open the bottom terminal block connector
cover.
2. Grasp the microSDHC memory card from the
CPU and pull it out of the card slot (marked
Micro-SD X50).
3. Replace the bottom terminal block cover.

4.3.6 Transferring your program with a memory card

The standard S7-200 SMART CPU models support standard, commercial microSDHC cards
with a capacity ranging from 4 GB to 16 GB using the FAT32 file system format. You can use
a microSDHC card as a program transfer card for portable storage for your program and
project data.

WARNING
Verify that the CPU is not running a process before inserting the memory card.
Inserting a memory card into a CPU in RUN mode causes the CPU to automatically
transition to STOP mode.
Inserting a memory card into a running CPU can cause disruption to process operation,
possibly resulting in death or severe personal injury.
Always ensure that the CPU is in STOP mode (Page 41) prior to inserting a memory card.

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Creating a program transfer memory card on the PLC

Note
STEP 7-Micro/WIN SMART first erases any SIMATIC content on the card prior to
transferring the program to the card. Any other data on the card that you've stored using a
card reader and Windows Explorer is left undisturbed.
Note also that you cannot change the CPU to RUN mode if a memory card is inserted.

To program the memory card as a program transfer card, follow these steps:
1. Ensure that your network hardware and PLC connector cable are working, the CPU is
powered on and in STOP mode, and that PLC communication is operating properly
(Page 30).
2. If not already inserted, insert a microSDHC memory card in the CPU. You can insert or
remove the memory card while the CPU is powered on.
3. Download (Page 40) the program to the PLC, if not already downloaded.
4. Click the down arrow under the Program button in the PLC menu ribbon strip, and then
select "Program memory card in PLC".

5. Select which of the following blocks (or all) to store on the memory card:
– Program block
– Data block
– System Block (PLC configuration)

Note
Always download system blocks together with program blocks.
When the program has no password, you can download program blocks without system
blocks.
You can download the data blocks separately.

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6. Click the Program button.

7. Enter the password (Page 135) if one is required for programming the memory card.

Creating a program transfer memory card on the PC

To save the program on the computer, follow the steps:
1. Click the down arrow under the Program button and then select "Program Memory Card
in PC".

2. Select which of the following blocks (or all) to store on the memory card:
– Program block
– Data block
– System Block (PLC configuration)

Note
Always download the system blocks with program blocks together.
When the program has no password, you can download program blocks without system
blocks.
You can download the data blocks separately.

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4.3 Saving and restoring data

3. Follow either of the following steps to select the folder you want to save the program.
– Click "Browse.." button and navigate to the root folder of the SD card.
– Type the full path to the root folder of the SD card in the Destination bar.

4. Click the Save button.

5. Enter the password (Page 135)if one is required for programming the memory card.

Note
The PLC might fail to compile the program restored from an SD card by °Program Memory
Card on PC". To ensure your program/configuration is valid, Siemens recommends that you
connect to a PLC and download the program at least once.

Note
The memory card created in PC doesn't contain any force configuration in the program.

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Restoring the program from a program transfer memory card

To copy the contents of the program transfer card to the PLC, you must cycle the power to
the CPU with the program transfer card inserted. The CPU then performs the following tasks:
1. Clears RAM
2. Copies the user program, the system block (PLC configuration), and the data block from
the memory card to CPU permanent memory.
While the copy operation is in progress, the STOP and RUN LEDs on the S7-200 SMART
CPU alternately flash. When the S7-200 SMART CPU completes the copy operation, the
LEDs stop flashing.

Note
Program transfer card compatibility
Restoring a program transfer card that you created on a different CPU model might fail due
to the differences in model types. During the restore process, the CPU validates the
following characteristics of the program content stored on the memory card:
• Size of program block
• Size of V memory specified in the data block
• Quantity of onboard digital I/O configured in the system block (Page 126)
• Each retentive range that is configured in the system block
• Expansion module and signal board configurations in the system block
• Axis of Motion configurations in the system block
• Forced memory locations

Note
In addition to using a memory card as a program transfer card, you can also create a reset-
to-factory-defaults memory card (Page 157).

4.3.7 Restoring data after power on

The CPU performs the following actions after a power cycle:
● Restores the program block and the system block from permanent memory
● Restores the retentive memory assignments
● Restores the non-retentive portions of V memory from the contents of the data block in
permanent memory
● Clears the non-retentive portions of other memory areas

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4.4 Changing the operating mode of the CPU

The CPU has two modes of operation: STOP mode and RUN mode. The status LEDs on the
front of the CPU indicates the current mode of operation. In STOP mode, the CPU is not
executing the program, and you can download program blocks. In RUN mode, the CPU is
executing the program; however, you can download program blocks.

Placing the CPU in RUN mode

1. Click the "RUN" button on either the PLC menu ribbon strip or on the program editor
toolbar:
2. When prompted, click "OK" to change the operating mode of the CPU.
You can monitor the program in STEP 7-Micro/WIN SMART by clicking the "Program Status"
button from the "Debug" menu ribbon strip, or from the program editor toolbar.
STEP 7-Micro/WIN SMART displays the values for the instructions.

Placing the CPU in STOP mode

To stop the program, click the "STOP" button and acknowledge the prompt to place the
CPU in STOP mode. You can also place a STOP instruction (Page 332) in your program
logic to put the CPU in STOP mode.

4.5 Status LEDs

The CPU and EM use LEDs to provide information about operational status.

CPU status LEDs

The CPU provides the following LED status indicators:

State LED Behavior Description

STOP STOP: on Applicable when the CPU is in
RUN, ERROR: off STOP Mode
STOP with Force RUN: off Applicable when the CPU is in
STOP: blink at 1 Hz rate STOP mode and a value is
forced
ERROR: off
STOP while working as a STOP: on Applicable when the CPU is in
PROFINET controller RUN: off STOP mode and any configured
PROFINET device loses con-
ERROR: blink at 1 Hz rate
nection or gets alarms.
RUN RUN: on Applicable when the CPU is in
STOP, ERROR: off RUN Mode
RUN with Force RUN: on Applicable when the CPU is in
STOP: blink at 1 Hz rate RUN mode and a value is
forced
ERROR: off

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State LED Behavior Description

RUN while working as a STOP: off Applicable when the CPU is in
PROFINET controller RUN: on RUN mode and any configured
PROFINET device loses con-
ERROR: blink at 1 Hz rate
nection or gets alarms.
Busy STOP, RUN: blink out of phase Applicable when after card
at 2 Hz rate evaluation during power-up or
ERROR: off restart, a memory card opera-
tion is in progress or when a
restart operation is in progress
Memory Card Inserted STOP: blinks at 2 Hz rate Applicable when someone in-
RUN, ERROR: off serts a memory card into a
powered-on CPU
Memory Card OK STOP: blinks at 2 Hz rate Applicable when after card
RUN, ERROR: off evaluation during power-up or
restart, a memory card opera-
tion completes successfully
Memory Card Error STOP, ERROR: blink in phase Applicable when after card
at 2 Hz rate evaluation during power-up or
RUN: off restart, a memory card opera-
tion terminates with an error
Defective STOP, ERROR: on Applicable when the CPU is in
RUN: off Defective Mode
Ping STOP, RUN: blink out of phase Applicable when the CPU re-
at 2 Hz rate ceives a Signal DCP control
ERROR: blink in phase with request (Flash LEDs)
RUN

EM status LEDs
The expansion modules (EM) provide the following LED status indicators:
Each digital EM provides a DIAG LED that indicates the status of the module:
● Green indicates that the module is operational
● Red indicates that the module is defective or non-operational
Each analog EM provides an I/O Channel LED for each of the analog inputs and outputs.
● Green indicates that the channel has been configured and is active
● Red indicates an error condition of the individual analog input or output
In addition, each analog EM provides a DIAG LED that indicates the status of the module:
● Green indicates that the module is operational
● Red indicates that the module is defective or non-operational
The EM DP01 has a different set of LEDs. See LED status indicators for the EM DP01
PROFIBUS DP (Page 424).

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4.5 Status LEDs

The EM detects the presence or absence of power to the module (field-side power, if
required).

Table 4- 25 Status LEDs for a expansion module (EM)

Description DIAG I/O Channel

(Red / Green) (Red / Green)
Field-side power is off * Flashing red Flashing red
Not configured or update in progress Flashing green Off
Module configured with no errors On (green) On (green)
Error condition Flashing red -
I/O error (with diagnostics enabled) - Flashing red
I/O error (with diagnostics disabled) - On (green)

* Status is only supported on analog signal modules.

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5.1 Guidelines for designing a PLC system
There are many methods for designing a PLC system. The following general guidelines can
apply to many design projects. Of course, you must follow the directives of your own
company's procedures and the accepted practices of your own training and location.

Partition your process or machine

Divide your process or machine into sections that have a level of independence from each
other. These partitions determine the boundaries between controllers and influence the
functional description specifications and the assignment of resources.

Create the functional specifications

Write the descriptions of operation for each section of the process or machine. Include the
following topics: I/O points, functional description of the operation, states that must be
achieved before allowing action for each actuator (such as solenoids, motors, and drives),
description of the operator interface, and any interfaces with other sections of the process or
machine.

Design the safety circuits

Identify equipment requiring hard-wired logic for safety. Control devices can fail in an unsafe
manner, producing unexpected startup or change in the operation of machinery. Where
unexpected or incorrect operation of the machinery could result in physical injury to people
or significant property damage, consideration should be given to the use of electro-
mechanical overrides which operate independently of the CPU to prevent unsafe operations.
The following tasks should be included in the design of safety circuits:
● Identify improper or unexpected operation of actuators that could be hazardous.
● Identify the conditions that would assure the operation is not hazardous, and determine
how to detect these conditions independently of the CPU.
● Identify how the CPU and I/O affect the process when power is applied and removed, and
when errors are detected. This information should only be used for designing for the
normal and expected abnormal operation, and should not be relied on for safety
purposes.
● Design manual or electro-mechanical safety overrides that block the hazardous operation
independent of the CPU.
● Provide appropriate status information from the independent circuits to the CPU so that
the program and any operator interfaces have necessary information.
● Identify any other safety-related requirements for safe operation of the process.

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Specify the operator stations

Based on the requirements of the functional specifications, create drawings of the operator
stations. Include the following items:
● Overview showing the location of each operator station in relation to the process or
machine
● Mechanical layout of the devices, such as display, switches, and lights, for the operator
station
● Electrical drawings with the associated I/O of the CPU or expansion module

Create the configuration drawings

Based on the requirements of the functional specification, create configuration drawings of
the control equipment. Include the following items:
● Overview showing the location of each CPU in relation to the process or machine
● Mechanical layout of the CPU and expansion I/O modules (including cabinets and other
equipment)
● Electrical drawings for each CPU and expansion I/O module (including the device model
numbers, communications addresses, and I/O addresses)

Create a list of symbolic names (optional)

If you choose to use symbolic names for addressing, create a list of symbolic names for the
absolute addresses. Include not only the physical I/O signals, but also the other elements to
be used in your program.

5.2 Elements of the user program

A program organizational unit (POU) is composed of executable code and comments. The
executable code consists of a main program and any subroutines or interrupt routines. The
code is compiled and downloaded to the CPU. You can use the program organizational units
(main program, subroutines, and interrupt routines) to structure your user program.
● The main body of the user program contains the instructions that control your application.
The CPU executes these instructions sequentially, once per scan cycle.
● Subroutines are optional elements of your program which are executed only when called:
by the main program, by an interrupt routine, or by another subroutine. Subroutines are
useful in cases where you want to execute a function repeatedly. Rather than rewriting
the logic for each place in the main program where you want the function to occur, you
can write the logic once in a subroutine and call the subroutine as many times as needed
during the main program. Subroutines provide several benefits:
– Using subroutines reduces the overall size of your program.
– Using subroutines decreases your scan time because you have moved the code out of
the main program. The CPU evaluates the code in the main program every scan
cycle, whether the code is executed or not, but the CPU evaluates the code in the

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subroutine only when you call the subroutine, and does not evaluate the code during
the scans in which the subroutine is not called.
– Using subroutines creates code that is portable. You can isolate the code for a
function in a subroutine, and then copy that subroutine into other programs with little
or no rework.

Note
Using V memory addresses can limit the portability of your subroutine, because it is
possible for V memory address assignment from one program to conflict with an
assignment in another program. Subroutines that use the local variable table
(L memory) for all address assignments, by contrast, are highly portable because
there is no concern about address conflicts between the subroutine and another part
of the program when using local variables.

● Interrupt routines are optional elements of your program that react to specific interrupt
events. You design an interrupt routine to handle a pre-defined interrupt event. Whenever
the specified event occurs, the CPU executes the interrupt routine.
The interrupt routines are not called by your main program. You associate an interrupt
routine with an interrupt event, and the CPU executes the instructions in the interrupt
routine only on each occurrence of the interrupt event.

Note
Because it is not possible to predict when the CPU might generate an interrupt, it is
desirable to limit the number of variables that are used both by the interrupt routine and
elsewhere in the program.
Use the local variable table of the interrupt routine to ensure that your interrupt routine
uses only the temporary memory and does not overwrite data used somewhere else in
your program.
There are a number of programming techniques you can use to ensure that data is
correctly shared between your main program and the interrupt routines. Refer to the
descriptions of the Interrupt instructions (Page 302).

● Other blocks contain information for the CPU. You can choose to download these blocks
when you download your program:
– System Block: The system block allows you to configure different hardware options for
the CPU.
– Data Block: The DB stores the initial values for different variables (V memory) used by
your program.

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5.3 Creating your user program

The following example shows a program that includes a subroutine and an interrupt routine.
This sample program uses a timed interrupt for reading the value of an analog input every
100 ms.

Table 5- 1 Sample program with a subroutine and an interrupt routine

Main Network 1 On first scan, call subrou-

LD SM0.1 tine 0.
CALL SBR_0

SBR 0 Network 1 Set the interval to 100 ms

LD SM0.0 for the timed interrupt.
MOVB 100, SMB34 Enable interrupt 0.
ATCH INT_0, 10
ENI

INT 0 Network 1 Sample the value of analog

LD SM0.0 input AI4.
MOVW AIW4,VW100

5.3 Creating your user program

The STEP 7-Micro/WIN SMART user interface provides a convenient working space for
creating your user project program. (STEP 7-Micro/WIN SMART projects are files with a
.smart file name extension.) To open the user interface, double-click the
STEP 7-Micro/WIN SMART icon, or select "STEP 7-MicroWIN SMART" from the "SIMATIC"
element on the "Start" menu.

5.3.1 STEP 7-Micro/WIN SMART compatibility

You can only open or modify the projects created by STEP 7-Micro/WIN SMART V2.4 with
the V2.4. Open the program created by a higher version STEP 7 Micro/WIN SMART in an
lower version software may make the program crash.
Siemens recommends that you don't open the projects created by the current STEP 7-
Micro/WIN with an earlier version of STEP-7 MicroWIN. For example, use STEP 7-
Micro/WIN 2.3 open projects with PROFINET configuration created by STEP-7 MicroWIN 2.4
may make the program crash.

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5.3.2 Earlier versions of STEP 7-Micro/WIN projects

To work with a project that was created in STEP 7-Micro/WIN Version 4.0 or greater, follow
these steps:
● Click the Open button from the Operations area of the File menu ribbon strip and select
the desired project.

● Correct program as needed.

You cannot open projects that were created with a version earlier than STEP 7-Micro/WIN
Version 4.0. If you attempt to open such a project, STEP 7-Micro/WIN SMART informs you
that you cannot open the project.

Note
Opening projects created with an older version
• Projects from earlier versions of STEP 7-Micro/WIN (.mwp files) might contain one or
more logical constructs that STEP 7-Micro/WIN SMART does not support.
STEP 7-Micro/WIN SMART omits the instructions that it does not support when opening
the project. You must take care to examine your project and redesign sections where
STEP 7-Micro/WIN SMART omitted program logic.
• STEP 7-Micro/WIN SMART ignores the system block of the old project and uses a default
system block for the opened project.
• STEP 7-Micro/WIN SMART omits all wizard-generated program blocks of the old project.
• You cannot use Open to open a project that resides on a PLC. The project file must
reside on your personal computer/ programming device.
• You can only open one project for each instance of STEP 7-Micro/WIN SMART. You
must run two instances of STEP 7-Micro/WIN SMART to have two projects open at the
same time. When two instances are open, you can copy and paste LAD/ FBD program
elements and STL text from one project to the other.
• You can define a default project folder where you want STEP 7-Micro/WIN SMART to
open and save new projects.

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WARNING
Risks with STEP 7-Micro/WIN Version 4.0 or greater (.mwp files) with absolute special
memory (SM) addressing
You can open a program (.mwp file) from an earlier version of STEP 7-Micro/WIN in STEP
7-Micro/WIN SMART. If that program uses symbolic special memory (SM) addressing, then
insert the System Symbol table (Page 106) in your project. The symbols map correctly to
the current SM addresses. If, however, the program uses absolute SM addressing, those
absolute SM addresses might no longer exist.
Programs based on inconsistent definitions of SM addresses can result in unexpected
machine or process operation. Unexpected machine or process operation can cause death
or serious injury to personnel, and/or damage to equipment.
If you open an .mwp file in STEP 7-Micro/WIN SMART, delete the "S7-200 Symbols" table
and insert the "System Symbols" table. The symbols in the former .mwp program map to
the current SM address scheme. Convert any absolute SM addresses to use the
corresponding symbol name.

See also
SM (Special Memory) overview (Page 828)

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5.3.3 Using STEP 7-Micro/WIN SMART user interface

The STEP 7-Micro/WIN SMART user interface appears below. Note that each editing
window can be docked or floated and arranged on the screen as you choose. You can
display each window separately, as shown below, or you can combine windows such that
each one is accessible from a separate tab:

① Quick access toolbar (Page 100)

② Project tree (Page 100)
③ Navigation bar (Page 100)
④ Menus (Page 100)
⑤ Program editor (Page 100)
⑥ Symbol information table (Page 106)
⑦ Symbol table (Page 106)
⑧ Status bar (Page 100)
⑨ Output window (Page 100)
⑩ Status chart (Page 616)
⑪ Variable table (Page 110)
⑫ Data block (Page 104)
⑬ Cross reference (Page 611)

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5.3.4 Using STEP 7-Micro/WIN SMART to create your programs

Quick access toolbar

The quick access toolbar appears just above the menu tabs. The quick access file button
provides quick and easy access to most of the functions of the File menu, and to recent
documents. The other buttons on the quick access toolbar are for the file functions New,
Open, Save, and Print.

Project tree
The project tree displays all of the project objects and the instructions for creating your
control program. You can drag and drop individual instructions from the tree into your
program, or you can double-click an instruction to insert it at the current location of the cursor
in the program editor.
The Project tree organizes your project:
● Right-click the project to set a project password or set project options
● Right-click the Program Block folder to insert new subroutines and interrupt routines.
● Open the Program Block folder and right-click a POU to open the POU, edit its properties,
password-protect it, or rename it.
● Right-click a Status Chart or Symbol Table folder to insert new charts or tables.
● Open the Status Chart or Symbol Table folder and right-click the icon in the instruction
tree or double-click the appropriate POU tab to open it, rename it, or delete it.

Note
Increased security for project, POU, and data block (data page) passwords
STEP 7-Micro/WIN SMART V2.3 increased the security for passwords from previous
versions. If you are working with a project that you created with a previous version of
STEP 7-Micro/WIN SMART, re-enter your passwords to activate the increased security.

Navigation bar
The Navigation bar appears at the top of the project tree and provides quick access to
objects on the project tree. Clicking a navigation bar button is equivalent to expanding the
project tree and clicking the same selection. The navigation bar presents groups of icons for
accessing different programming features of STEP 7-Micro/WIN SMART.

Menu ribbon strips

STEP 7-Micro/WIN SMART displays a menu ribbon strip for each menu. You can minimize
the menu ribbon strip to save space by right-clicking in the menu ribbon strip area and
selecting "Minimize the Ribbon".

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Program editor
The program editor contains the program logic and a variable table where you can assign
symbolic names for temporary program variables. Subroutines and interrupt routines appear
as tabs at the top of the program editor window. Click the tabs to move between the
subroutines, interrupts, and the main program.
STEP 7-Micro/WIN SMART provides three editors for creating your program:
● Ladder logic (LAD)
● Statement list (STL)
● Function block diagram (FBD)
With some restrictions, programs written in any of these program editors can be viewed and
edited with the other program editors.
You can change the editor to LAD, FBD, or STL from the Editor section of the View menu
ribbon strip. You can configure the default editor at startup from the Options button of the
Settings area of the Tools menu ribbon strip.

Status bar
The status bar, which is located at the bottom of the main window, provides information on
the editing mode or online status operations that you perform in STEP 7-Micro/WIN SMART.

Output window
The Output Window keeps a list of the most recently compiled POUs (Page 843) and any
errors that occurred during the compilation. If you have the Program Editor window open as
well as the Output Window, you can double-click an error message in the Output Window to
scroll your program automatically to the network where the error is located.

5.3.5 Using wizards to help you create your control program

STEP 7-Micro/WIN SMART provides the following wizards to make aspects of your
programming easier and more automatic:
● High speed counter
● Motion
● PID
● PWM (Pulse Width Modulation)
● Text Display
● Get/Put
● Data Log (standard CPUs only)
● PROFINET

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5.3 Creating your user program

To start a wizard, select that wizard from the STEP 7-Micro/WIN SMART Tools menu ribbon
strip or from the Wizards node in the project tree. You can press F1 when a wizard is
displayed and get wizard details from the online Help system.

5.3.6 Features of the LAD editor

The LAD editor displays the program

as a graphical representation similar
to electrical wiring diagrams.
The LAD program emulates the flow of
electric current from a power source
through a series of logical input condi-
tions that in turn enable logical output
conditions.

A LAD program includes a left power rail that is energized. Contacts that are closed allow
energy to flow through them to the next element, and contacts that are open block that
energy flow. The logic is separated into networks. The program is executed one network at a
time, from left to right and then top to bottom as dictated by the program.
The various instructions are represented by graphic symbols and include three basic forms:
● Contacts represent logic input conditions such as switches, buttons, or internal
conditions.
● Coils usually represent logic output results such as lamps, motor starters, interposing
relays, or internal output conditions.
● Boxes represent additional instructions, such as timers, counters, or math instructions.
Consider these main points when you select the LAD editor:
● Ladder logic is easy for beginning programmers to use.
● Graphical representation is easy to understand and is popular around the world.
● You can always use the STL editor to display a program created with the SIMATIC LAD
editor.

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5.3.7 Features of the FBD editor

The FBD editor displays the program as a graphical rep-

resentation that resembles common logic gate diagrams.
There are no contacts and coils as found in the LAD edi-
tor, but there are equivalent instructions that appear as
box instructions.
FBD does not use the concept of left and right power rails; therefore, the term "logic flow" is
used to express the analogous concept of control flow through the FBD logic blocks.
The logic "1" path through FBD elements is called logic flow. The origin of a logic flow input
and the destination of a logic flow output can be assigned directly to an operand.
The program logic is derived from the connections between these box instructions. That is,
the output from one instruction (such as an AND box) can be used to enable another
instruction (such as a timer) to create the necessary control logic. This connection concept
allows you to solve a wide variety of logic problems.
Consider these main points when you select the FBD editor:
● The graphical logic gate style of representation is good for following program flow.
● You can always use the STL editor to display a program created with the SIMATIC FBD
editor.

5.3.8 Features of the STL editor

The STL editor displays the program as a text-based language. The STL editor allows you to
create control programs by entering the instruction mnemonics. The STL editor also allows
you to create programs that you could not otherwise create with the LAD or FBD editors.
This is because you are programming in the native language of the CPU, rather than in a
graphical editor where some restrictions must be applied in order to draw the diagrams
correctly. As shown in the following example, this text-based concept is very similar to
assembly language programming.

Table 5- 2 Sample STL user program

LD I0.0 // Read one input (I0.0).

A I0.1 // AND with another input (Q1.0).
= Q1.0 // Write the value to an output 1.

The CPU executes each instruction in the order dictated by the program, from top to bottom,
and then restarts at the top.
STL uses a logic stack to resolve the control logic. You insert the STL instructions for
handling the stack operations.

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5.4 Data block (DB) editor

Consider these main points when you select the STL editor:
● STL is most appropriate for experienced programmers.
● STL sometimes allows you to solve problems that you cannot solve very easily with the
LAD or FBD editor.
● While you can always use the STL editor to view or edit a program that was created with
the LAD or FBD editors, the reverse is not always true. You cannot always use the LAD
or FBD editors to display a program that was written with the STL editor.

5.4 Data block (DB) editor

The data block allows you to assign constants (Page 73) (either numeric values or character
strings) to specific locations of V memory. You can make value assignments to byte (V or
VB), word (VW), or double word (VD) addresses. You can also enter optional comments,
preceded by // double forward slashes.
● The first line of the data block must have an explicit address assignment. You can use a
memory address (absolute address) or a symbol name from the symbol table (Page 106)
that you have previously assigned to an address (symbolic address).
● Subsequent lines can have explicit or implicit address assignments. An implicit address
assignment is made by the editor when you type multiple data values after a single
address assignment, or type a line that contains only data values. The editor assigns an
appropriate amount of V memory based on your previous address allocations and the
size (byte, word, or double word) of the data value(s).
● The data block editor is a free-form text editor; however, it expects an address or symbol
name in the first position. If you are continuing an implicit data value entry, enter at least
one space in the address position before entering the implicit data value assignment.
After you finish typing a line and press the ENTER key, the data block editor formats the
line (aligns columns of addresses, data, and comments; capitalizes V memory addresses)
and redisplays it. The data block editor accepts uppercase or lowercase letters and
allows commas, tabs, or spaces to serve as separators between addresses and data
values.
● Pressing CTRL–ENTER after completing an assignment line auto-increments the address
to the next available address.

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Example: Data block page

Note: Enter a space before the data values on the lines where you enter no explicit address.

Example: Direct address and number values

Example: Symbolic address and symbolic number assignment

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5.5 Symbol table

Example: Alternate binary entry methods and resultant binary assignment

You can enter values of 1 or 0 for binary assignments, or "true", "false", "on" or "off" (in either
lower, upper, or mixed case). The data block editor interprets your entry and shows the
resultant binary assignment.

5.5 Symbol table

A symbol is a symbolic name you assign to a memory address or a constant. You can create
symbol names for the following memory types: I, Q, M, SM, AI, AQ, V, S, C, T, HC. Symbols
defined in the symbol table are global in scope. You can use your defined symbols in all of
the Program Organizational Units (Page 94) (POUs) of your program. If you make a variable
name assignment in a variable table (Page 110), the variable is local in scope. It only applies
to the POU where you defined it. This type of symbol is referred to as a "local variable" to
differentiate it from symbols that are global in scope. You can define symbols either before or
after you create your program logic.

WARNING
Risks with STEP 7-Micro/WIN Version 4.0 or greater (.mwp files) with absolute special
memory (SM) addressing
You can open a program (.mwp file) from an earlier version of STEP 7-Micro/WIN in STEP
7-Micro/WIN SMART. If that program uses symbolic special memory (SM) addressing, then
insert the System Symbol table in your project. The symbols map correctly to the current
SM addresses. If, however, the program uses absolute SM addressing, those absolute SM
addresses might no longer exist.
Programs based on inconsistent definitions of SM addresses can result in unexpected
machine or process operation. Unexpected machine or process operation can cause death
or serious injury to personnel, and/or damage to equipment.
If you open an .mwp file in STEP 7-Micro/WIN SMART, delete the "S7-200 Symbols" table
and insert the "System Symbols" table. The symbols in the former .mwp program map to
the current SM address scheme. Convert any absolute SM addresses to use the
corresponding symbol name.

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5.5 Symbol table

Opening a symbol table

To open a symbol table from STEP 7-Micro/WIN SMART, use one of the following methods:
● Click the Symbol Table button on the navigation bar (Page 26).
● Select "Symbol Table" from the component drop down list in the Windows area of the
View menu.
● Open the Symbol Table Folder in the project tree (Page 35); select a table name; then
press Enter or double-click the table name.

System symbol table

You can also use symbols from the System symbol table in your project. The pre-defined
table of system symbols provides access to commonly-used PLC special memory
(Page 828) addresses.
If the System symbol table is missing from your project, follow these steps to insert it:
1. Right-click "Symbol Table" in the project tree
2. Select the "Insert > System Symbol Table" command from the shortcut menu.

Assigning symbols in the symbol table

To assign a symbol to an address or constant value, follow the procedure below:
1. Open the symbol table.
2. Type the symbol name (for example, Input1) in the Symbol column. The maximum
number of characters in a symbol name is 23 single-byte characters.

Note
Until you assign an address or constant value to the symbol, it appears as an undefined
symbol (green wavy underline). After you complete the Address column assignment,
STEP 7-Micro/WIN SMART removes the green wavy underline.
If you have selected to view both symbolic and absolute view of operands for your
project, lengthy symbol names are truncated with a tilde (~) in the program editor. You
can place your mouse pointer over the truncated name to see the entire name displayed
in a tooltip.

3. Type the address or constant value (for example, VB0 or 123) in the Address column.
Note that to assign a string constant to a symbol, you enclose the string constant in
double quotation marks.
4. Optionally, type in a comment up to a maximum of 79 characters.

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5.5 Symbol table

You can resize the width of the columns in the symbol table editor as needed.

Note
You can create multiple symbol tables; however, you cannot use the same symbol name
more than once as a global symbol assignment.
By contrast, you can reuse symbol names in variable tables.

Syntax rules and indication of errors

STEP 7-Micro/WIN SMART indicates erroneous or incomplete symbol assignments with
color and wavy underlining:

Red text indicates invalid syntax.

A symbol cannot begin with a numeral.
VBB0 is an invalid address.
Begin is a reserved word and invalid as a symbol name.

A red wavy underline indicates invalid use.

Pump1 and SymConstant are duplicate symbol names.
I0.0 is a duplicate address.

A green wavy underline indicates an undefined symbol.

Pump1 has no address.

Observe the following syntax rules when defining symbols:

● Symbolic names can contain alphanumeric characters, underscores, and extended
characters from ASCII 128 to ASCII 255. The first character cannot be a numeral.
● Use double quotation marks to enclose an ASCII constant string that you assign to a
symbol name.
● Use single quotation marks to enclose an ASCII character constant in byte, word, or
double word memory.
● Do not use keywords as symbol names.
● The maximum length for a symbol name is 23 characters.

Note
When you correct an erroneous symbol name or address, press the TAB key, ENTER
key, or an ARROW key to complete the edited correction.

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Indirect addressing
When referencing a symbol in the program editor, you can use indirect notation (& and *)
with symbol names as with direct addresses. For more information about indirect addressing,
see the topic on direct and indirect addressing.

Viewing overlapped and unused symbols

STEP 7-Micro/WIN SMART indicates overlapped symbols with the icon and unused
symbols with the icon. In the symbol table below, symbols S1 and S2 overlap the VB0
memory address. Also, symbol S1 is not used in the project.

Inserting additional rows

Use one of the following methods to insert additional rows in the symbol table:
● Right-click a cell of the symbol table and select Insert>Row from the context menu.
STEP 7-Micro/WIN SMART inserts a new row above the current location.
● From the Insert area of the Edit menu ribbon strip, select "Row".
STEP 7-Micro/WIN SMART inserts a new row above the current location of the cursor in
the symbol table.
● To insert a new row at the bottom of the Symbol Table, place the cursor in any cell of the
last row and press the DOWN ARROW key.

Sorting a symbol table

You can sort a symbol table by the Symbol or by the Address column in either ascending or
descending alphabetical order. In the Address column, numeric constants sort above string
constants, which sort above addresses.
To sort a column, click either the Symbol or Address column header to sort by that value. To
reverse the order of the sort, click the column again. STEP 7-Micro/WIN SMART displays an
up or down arrow next to the column that is sorted to indicate the sort selection.

Note
You can print symbol tables from the Print area of the File menu ribbon strip.
You can view symbols on a network-by-network basis by displaying the symbol information
table.

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5.6 Variable table

5.6 Variable table

A variable table allows you to define variables that are local to a specific POU. The following
situations define when to use a local variable:
● You want to create portable subroutines that do not make references to absolute
addresses or global symbols.
● You want to use interim variables (local variables declared as TEMP) to perform
calculations in order to free up PLC memory.
● You want to define inputs and outputs for your subroutines.
If these descriptions do not fit your situation, you do not need to use local variables; you can
make all of your symbolic values global by defining them in the symbol table (Page 106).

Understanding local variables

You can use the variable table of the program editor to assign variables that are unique to an
individual subroutine or interrupt routine.
Local variables can be used as parameters that are passed in to a subroutine and can be
used to increase the portability or reuse of a subroutine.
Each POU (Page 94) in your program has its own variable table, with 64 bytes of L memory
(60 bytes if you are programming in LAD or FBD). These local variable tables allow you to
define variables that are restricted in scope: a local variable is only valid inside the POU
where it was created. By contrast, global symbols, which are valid in every POU, can only be
defined in the symbol table. In cases where you use the same symbolic name (e.g., INPUT1)
for a global symbol and a local variable, the local definition takes precedence inside the POU
where the local variable has been defined and the global definition is used in the other
POUs.
You assign a declaration type (TEMP, IN, IN_OUT, or OUT) and a data type, but not a
memory address, when you make assignments in a Local Variable Table; the Program
Editor automatically assigns memory locations in L memory for all local variables.
A variable table symbolic address assignment associates a symbol name with an L memory
address, where the data value of concern is stored. The Local Variable Table does not
support symbolic constants that assign a value directly to a symbol name (this is allowed in
the Symbol\Global Variable tables).

Note
Local data values are not initialized to zero by the PLC. You must initialize the local variables
that you use, in your program logic.

Declaration types for local variables

The type of local variable assignment you can make depends on the POU where you are
making the assignment. The main program (OB1), interrupt routines, and subroutines can
use temporary (TEMP) variables. Temporary variables are only available while the block is
being executed and are then free to be overwritten when the block is completed.

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Data values can be passed as parameters in and out of a subroutine as follows:

● If you want to pass a data value into a subroutine, then create a variable in the
subroutine's variable table and specify its declaration type as IN.
● If you want to pass a data value established in the subroutine back to the calling routine,
then create a variable in the subroutine's variable table and specify its declaration type as
OUT.
● If you want to pass an initial data value into a subroutine, perform an operation that may
modify the data value, and pass the modified result back to the calling routine, then
create a variable in the subroutine's variable table and specify its declaration type as
IN_OUT.

Declaration type Description

IN Input parameter provided by the calling POU.
OUT Output parameter returned to the calling POU.
IN_OUT Parameter whose value is supplied by the calling POU, modified by the subrou-
tine, and then returned to the calling POU.
TEMP Temporary variable that is saved temporarily in the local data stack. Once the
POU has been executed completely, the value of the temporary variable is no
longer available. Temporary variables do not keep their value between POU exe-
cutions.

Data type checking for local variables

When you pass local variables as parameters for a subroutine, the data type that you have
assigned in the Local Variable Table of that subroutine must match the data type of the value
in the calling POU.

Example
You call SBR0 from OB1, using a global symbol called INPUT1 as an input parameter of the
subroutine.
Inside the Local Variable Table of SBR0, you have defined a local variable called FIRST as
an input parameter.
When OB1 calls SBR0, the value of INPUT1 is passed to FIRST.
The data types of INPUT1 and FIRST must match.
If INPUT1 is a REAL and FIRST is a REAL, the data types match. If INPUT1 is a REAL but
FIRST is an INT, the data types do not match and the program cannot be compiled until this
error is corrected.

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5.6 Variable table

Viewing the variable table

To view the variable table for the POU selected in the program editor, select "Variable table"
from the Component drop-down list in the Windows area of the View menu.

Note
You can put the variable table on the quick access toolbar (Page 94) for easy access.

Making assignments in the variable table

Note
Make the assignments in the variable table before using local variables in your program.
When you use symbolic names in your program, the program editor checks first the Local
Variable Table of the appropriate POU, and then the symbol table. If the symbolic name is
undefined in both places, the program editor treats it as an undefined global symbol which is
indicated by a green wavy underline. The program editor does not automatically re-read the
variable table and make corrections to your program logic. If you later make a data type
assignment that defines that symbolic name (in the local variable table), you must manually
insert a pound symbol (#) in front of the name, like this: #UndefinedLocalVar (in the program
logic). For this reason, declaring the variables prior to usage minimizes the programming
effort.
The maximum limit of input/output parameters for each subroutine call is 16. If you attempt to
download a program that exceeds this limit, STEP 7-Micro/WIN SMART returns an error.

To make an assignment in a variable table, follow the procedure below.

1. Ensure that the correct POU is displayed in the Program Editor window by clicking, if
necessary, on the tab of the desired POU. (Since every POU has its own variable table,
you need to make sure that you are making assignments to the correct POU.)
2. Display the variable table if it is not already visible by selecting "Variable Table" from the
Component drop-down list in the Windows area of the view menu.

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3. Choose a row that has the right variable type for the kind of variable that you want to
define, and type a name for the variable in the Symbol field. If you are making an
assignment in OB1 or an interrupt routine, the variable table contains only TEMP
variables. If you are making an assignment in a subroutine, the variable table contains IN,
IN_OUT, OUT, and TEMP variables. Do not preface the name with a pound symbol in the
variable table. Pound symbols are only used to precede local variables in the program
code.

Note
Local variable names are permitted to contain a maximum of 23 alphanumeric characters
and underscores. They are also permitted to contain extended characters (ASCII 128 to
ASCII 255). The first character is restricted to alpha and extended characters only. It is
illegal to use keywords as symbolic names, or to use names that begin with a number or
contain characters that are not alphanumeric or in the extended character set.
Local variable names are downloaded and stored in CPU memory. The use of longer
variable names may reduce the memory available to store your program.

4. Click the mouse pointer in the Data Type field and use the list box to select an
appropriate data type for the local variable.

Note
When you assign local variables as parameters for subroutines, you must ensure that the
data type that you assign to the local variable does not conflict with the operand being
used in the subroutine call.

5. Optionally provide a comment describing your local variable.

After you supply a value for the Symbol and Data Type fields, the Program Editor
automatically assigns an L memory address to the local variable.

Entering additional variables

The variable table displays a fixed number of rows for local variables. To add more rows to
the table, select a row in the table of the variable type that you want to add and click the
Insert button in the variable table window. A new row is automatically generated above
the row you selected, and is for the same variable type that you selected.
You can also add rows by right-clicking an existing row and selecting Insert > Row or Insert
> Row Below from the context menu.

Deleting variables
To delete a local variable, select it in the variable table and click the Delete button .
Alternatively you can delete a row by right-clicking it and selecting Delete > Row from the
context menu.

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5.7 PLC error reaction

Variable table example

The following example shows a typical variable table for SBR_0, and then a call to SBR_0
from another program block.

See also
Programming software (Page 26)

5.7 PLC error reaction

Click the "PLC" button from the "Information" section of the "PLC" menu ribbon strip to see
the current status.

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5.7 PLC error reaction

The "PLC Information" dialog displays as follows:

The "PLC Information" dialog provides the following tree entries for status check:
● System:
– Connected CPU: the name of connected CPU, for example, CPU ST 60.
– Configured PROFINET device: the name of configured PROFINET device, for
example, device 1.
● Event Log
● PROFINET Alarm
● Scan Rates

Note
The "Refresh" button is used for updating the PLC information. The "Refresh" button is used
for updating the information. No matter where you click the "Refresh" button, all the PLC
information is updated.
The "Firmware Update" button is used for updating the firmware.

Note the following information:

● The PLC provides SM bits for programmed reactions to errors. Refer to the listing of the
SM bits (Page 828).
● The GET_ERROR (Get non-fatal error code) program instruction returns the PLC's
current non-fatal error code and clears the non-fatal error information latched in the PLC.
Refer to the GET_ERROR instruction (Page 333) for details.

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5.7 PLC error reaction

5.7.1 System Information

5.7.1.1 System

The "System" dialog displays the following information:

● Status: the status of system
– Operating Mode: PLC operating modes (RUN or STOP)
– System Status: the status of system (OK or Error)
– Force Status: whether the variable is forced or not
● Connected Extend Modules: the status of extend modules and CPU signal board
● Configured PROFINET device: the status of PROFINET device
The status is as follows:
– Not available: CPU cannot find the device
– OK
– Diagnosis: An alarm is reported

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5.7.1.2 CPU
The CPU dialog is as follows:

The CPU dialog displays the following information:

● Connected CPU: the name of CPU, for example, CPU ST 60.
The dialog lists the following CPU information:
– Order Number
– Hardware Revision
– Serial Number
– Firmware Revision
● Errors: the error information. To identify specific errors, refer to error codes (Page 826).
– Current Fatal Error: the latest fatal error
– Last Fatal Error: The "Last Fatal Error" field shows the previous fatal error code
generated by the CPU. This value is retained after a power cycle. This location is
cleared whenever all memory of the CPU is cleared.
– Current Non-Fatal Error: the latest non-fatal error
– Current I/O Error: the latest I/O error

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5.7.1.3 PROFINET device

The PROFINET device dialog is as follows:

The PROFINET device dialog displays the following information of configured PROFINET
devices:
● Device Identification
– Device Name
– Device Type
– Device No.
– Converted Name: The system converts the device name to the name in the format
supported by the PROFINET protocol. For example, if you enter a Chinese name "设
备 1", the corresponding converted name is "xn--1-b90bx17m". If you enter a English
name, the converted name is the same as the name you enter.
– IP Address
● Device Status
The device status is classified as follows:
– Not available: CPU cannot find the device
– OK
– Diagnosis: An alarm is reported
● Module Status
For each module in a slot, the dialog displays the status. The module status is classified
as follows:
– OK
– Error: If you click "Error" in the "Status" column, the corresponding detailed error
information shows at the right.

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5.7.2 Event Log

The "Event Log" dialog displays the CPU's stored event history, including events such as
power up, power down, errors, and mode transitions. The time of events is also listed.
The maximum number of displayed event log is 50.

5.7.3 PROFINET Alarm

The "PROFINET Alarm" dialog displays the PROFINET-related alarms information: device
number, device name, slot number, subslot number and alarm description.

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5.7.4 Scan Rates

The "Scan Rates" dialog is as follows:

The "Scan Rates" dialog displays the following information:

● Last: the last scan rate
● Minimum: the minimum scan rate
● Maximum: the maximum scan rate
If you click "Reset" button, the scan rate information in PLC is cleared. Then you can click
"Refresh" button to display the updated scan rate information.

5.7.5 Non-fatal errors and I/O errors

The CPU does not change to STOP mode when it detects a non-fatal error. It only logs the
event in SM memory and continues with the execution of your program. However, you can
design your program to force the CPU to STOP mode when a non-fatal error is detected.
The following sample program shows a network of a program that is monitoring two of the
global non-fatal error bits and changes the CPU to STOP whenever either of these bits = 1.

Table 5- 3 Example logic for detecting a non-fatal error condition

LAD STL
When an I/O error or a run-time error Network 1
occurs, go to STOP mode LD SM5.0
O SM4.3
STOP

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Non-fatal errors are those indicating problems with the construction of the user program or
with certain instruction execution problems in the user program. I/O errors are those
indicating problems with the I/O of the CPU, signal board, and expansion modules. You can
use STEP 7-Micro/WIN SMART to view the error codes that were generated by the non-fatal
and I/O errors.
Click the PLC button from the Information section of the PLC menu ribbon strip, to see the
current error status of a PLC connected to STEP 7-Micro/WIN SMART.

Table 5- 4 Non-fatal error types

Description
Program-compile The CPU compiles the program as it downloads. If the CPU detects that the program violates a
errors in the CPU compilation rule, it aborts the download and generates an error code. (A program that was already
downloaded to the CPU would still exist in the permanent memory and would not be lost.) After you
correct your program, you can download it again.
I/O device errors After power-up and after a system block download, the CPU verifies that the I/O configuration
stored in the system block matches the CPU, signal board, and expansion modules that are actual-
ly present. Any mismatch results in the generation of a configuration error for the device. During
runtime, devices can detect other I/O problems (such as missing user power or input value exceed-
ing limits) that cause the CPU to generate an I/O error.
The CPU stores module status information in special memory (SM) bits. Your program can monitor
and evaluate these bits. SM5.0 is the global I/O error bit and remains set while any I/O error condi-
tion exists.
Program execution Your program can create error conditions during execution. These errors can result from improper
errors use of an instruction or from the processing of invalid data by an instruction. For example, an indi-
rect-address pointer that was valid when the program compiled could point to an out-of-range ad-
dress if the program modified the pointer during execution. Modifying a pointer to an invalid address
is an example of a run-time programming problem. The CPU sets SM4.3 upon the occurrence of a
run-time programming problem. SM4.3 remains set while the CPU is in RUN mode.
The program can execute the GET_ERROR instruction (Page 333) to get the current non-fatal error
code and reset SM4.3 to OFF.

Refer to the non-fatal error code list (Page 823) for a description of compile rule violations
and run-time programming problems.
Refer to the description of the SM bits (Page 828) for more information about the SM bits
used for reporting I/O and program execution errors.

5.7.6 Fatal errors

Fatal errors cause the PLC to stop the execution of your program. Depending upon the
severity of the fatal error, it can render the PLC incapable of performing any or all functions.
The objective for handling fatal errors is to bring the PLC to a safe state from which the PLC
can respond to interrogations about the existing error conditions.
When a fatal error is detected, the PLC changes to STOP mode, turns on the STOP and the
ERROR LED, overrides the output table, and turns off the outputs. The PLC remains in this
condition until the fatal error condition is corrected.

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5.8 Program edit in RUN mode

Once you have made the changes to correct the fatal error condition, use one of the
following methods to restart the PLC:
● Turn the PLC power off and then on.
● Using STEP 7-Micro/WIN SMART, click the "Warm Start" button in the modify area of the
PLC ribbon strip. This forces the PLC to restart and clear any fatal errors.
Restarting the PLC clears the fatal error condition and performs power-up diagnostic testing
to verify that the fatal error has been corrected. If another fatal error condition is found, the
PLC again sets the ERROR LED, indicating that an error still exists. Otherwise, the PLC
begins normal operation.
Some error conditions can render the PLC incapable of communication. In these cases, you
cannot view the error code from the PLC. These types of errors indicate hardware failures
that require the PLC to be repaired; they cannot be fixed by changes to the program or
clearing the memory of the PLC.
Refer to the fatal error code list (Page 826) for details.

5.8 Program edit in RUN mode

WARNING
Risks when downloading a program in RUN mode
When you download program changes to a PLC in RUN mode, your changes immediately
affect process operation. You have no margin for error; mistakes in your programming edits
can cause death or serious injury to personnel, and/or damage to equipment. Only qualified
personnel should perform a program edit in RUN mode.

Overview
The "program edit in RUN mode" feature allows you to make changes to a program and
download them to your PLC without switching to STOP mode.
● You can make minor changes to your current process without having to shut down.
Example: Change a parameter value.
● You can debug a program more quickly with this feature.
Example: Invert the logic for a normally open or normally closed switch.
If you download changes to a real process (as opposed to a simulated process, which you
might do in the course of debugging a program), be sure to think through the possible safety
consequences to machines and machine operators before you download.
You can download only the program block (OB1, subroutines, and interrupts) during a
program edit in RUN mode. You cannot download the system block or the data block during
a program edit in RUN mode.

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5.8 Program edit in RUN mode

Prerequisites for editing in RUN mode

You cannot download your program edits to a PLC that is in RUN mode unless you have met
these prerequisites:
● Your program must compile successfully.
● You must have successfully established communications between the computer where
you are running STEP 7-Micro/WIN SMART and the PLC.
● The firmware of the target PLC must support the program edit in RUN mode feature. Only
S7-200 SMART CPUs with version V2.0 or later firmware support the program edit in
RUN mode feature.
● You must provide a password for a protected POU to open the block (for normal editing,
edit in RUN mode, and program status operations).
If you change the PLC to STOP mode while a program edit in RUN mode is in progress, the
PLC aborts the editing session.

Possible complications
To help you decide whether to download your program modifications to the PLC in RUN
mode or STOP mode, consider the following effects from various types of program
modifications made during a RUN mode edit:
● If you delete the control logic for an output, the output maintains its last state until the next
power cycle or transition to STOP mode.
● If you delete HSC, Motion, or PLS functions that were running at the time of the edit in
RUN mode, then these functions continue to run until the next power cycle or transition to
STOP mode.
● If you delete ATCH or DTCH instructions in a RUN mode edit but do not delete the
associated interrupt routine, then the interrupt routine continues to execute whenever the
controlling event occurs until the next power cycle or transition to STOP mode.
● If you add ATCH instructions that are conditional on the first scan flag, the CPU does not
enable these events until the next power cycle or STOP-to-RUN mode transition.
● If you delete an ENI or DISI instruction, activated interrupt routines events still continue to
operate until the next power cycle or transition from RUN to STOP mode.

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5.8 Program edit in RUN mode

● If you modify the table address of a RCV instruction and the RCV instruction is active at
the time of the edit in RUN mode, then the PLC writes the received data to the old table
address. The PLC does not use the new address until the current receive request (to the
old address) completes. Because you have edited your program, if the program looks for
the data in the new address, the data will not be there. GET and PUT instructions
function similarly.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

● The PLC does not execute logic that is conditional on the first scan flag until after a power
cycle or a transition from STOP to RUN mode. The startup of the modified program after
a RUN mode edit does not set the first scan flag.

Handling positive or negative transitions

To minimize the process impact of changes that involve the relocation of positive transition
(EU) and negative transition (ED) instructions in your program during a RUN mode edit,
STEP 7-Micro/WIN SMART temporarily allocates a number to each transition instruction
included in your program. For each transition instruction that you add in your program during
a RUN mode edit, you must assign it a unique identification number. To assist you in
selecting an unused number, STEP 7-Micro/WIN SMART provides an edge usage tab on the
cross reference window, available when you activate the Program Edit in RUN Mode feature.
This table lists all EU/ ED instructions that are currently in use in your program, so you can
use this list to guide you in making changes to your program.

Performing a program edit and download in RUN mode

To initiate a program edit in RUN mode, follow these steps:
1. From the Settings area of the Debug menu ribbon strip, click the Edit In Run button.

Note
If you have not saved your current program in the program editor,
STEP 7-Micro/WIN SMART prompts you to save your project. You can use the same
name or you can change the name.

2. From the warning dialog, click the "Continue" button to confirm that you want to proceed
with editing your program in RUN mode. STEP 7-Micro/WIN SMART uploads the
program that is currently stored in the CPU and displays it in the program editor, where
you can make the changes you need.
After you make the desired editing changes, you must download them before they can take
effect in the CPU. Once you initiate a download, you cannot perform other tasks in STEP 7-
Micro/WIN SMART until the download completes.

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5.9 Features for debugging your program

Examine the output window to see whether any compile errors exist (for instance, duplicate
EU or ED numbers). You can double-click the error message to edit the offending network in
the program editor.

Specifying CPU allocation (background time)

During a program edit in RUN mode, the CPU requires time to compile the modified program
in the background while it continues to execute the currently loaded program. In the system
block (Page 128), you can configure the amount of background time that is available for the
compilation. Note that you can only download the system block when the CPU is in STOP
mode.

5.9 Features for debugging your program

STEP 7-Micro/WIN SMART provides the following features to help you debug your program:
● Adding bookmarks in your program to make it easy to move back and forth between lines
of a long program
● Tracking references in your program with the cross reference table (Page 611)
● Using a status chart (Page 616) to display PLC data values and status
● Displaying status in the program editor (Page 613)
For more information about debugging your program, refer to the chapter on diagnostics and
troubleshooting (Page 611).

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6.1 Configuring the operation of the PLC system

6.1.1 System block

The system block provides configuration of the S7-200 SMART CPU, signal boards, and
expansion modules.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

Use one of the following methods to view and edit the system block to set up CPU options:
● Click the "System Block" button on the navigation bar (Page 26).
● Select "System Block" from the Component drop-down list (Page 26) in the Windows
area of the View menu ribbon strip.
● Select the "System Block" node, then press Enter; or double-click the "System Block"
node in the project tree (Page 26).
STEP 7-Micro/WIN SMART opens the system block, and displays the configuration options
that are applicable for your CPU type.

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Hardware configuration
The top part of the System Block dialog displays the modules that you have configured and
allows you to add or delete modules. Use the drop-down lists to change, add, or delete the
CPU model, signal board, and expansion modules. As you add modules, the input and
output columns display the assigned input and output addresses.

Note
Optimally, select the CPU model and firmware version (V1 or V2) in the system block to be
the model and firmware version of the actual CPU you plan to use. When downloading your
project, if the CPU model and firmware version in the project does not match the model and
firmware version of the connected CPU, STEP 7-Micro/WIN SMART issues a warning
message. You can continue with the download, but if the connected CPU does not support
the resources and capabilities that the project requires, a download error occurs.

Module options
The bottom part of the system block dialog displays options for the module that you select in
the top part. Click any node in the configuration options tree to modify the project
configuration for the selected module.
The system block includes the following configuration options for CPU modules:
● Communication (Page 128)
● Digital inputs and pulse catch bits (Page 130)
● Digital outputs (Page 133)
● Retentive Ranges (Page 134)
● Security (Page 135)
● Startup (Page 139)
Configuration options specific to other devices such as analog inputs (Page 140), analog
outputs (Page 143), RTD analog inputs (Page 144), Thermocouple (TC) analog inputs
(Page 149), RS485/RS232 CM01 communications signal board (Page 152), Battery BA01
signal board (Page 153), and additional digital inputs and outputs are accessible from the
system block when you add those modules.
You must establish communications between STEP 7-Micro/WIN SMART and your CPU
before you can download or upload a system bock.
You can then download a modified system block in order to provide the CPU with a new
system configuration. New properties that you enter take effect when you download
(Page 40) the modifications to the CPU.
Alternatively, you can upload an existing system block from the CPU in order to make your
STEP 7-Micro/WIN SMART project configuration match that of the CPU.

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6.1.2 Configuring communication

Click the Communication node of the system block (Page 126) dialog to configure the
Ethernet port, background time, and RS485 port.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

Ethernet port
If you want your CPU to obtain its Ethernet network port information from the project, click
the "IP address data is fixed to the values below and cannot be changed by other means"
checkbox. You can then enter the following Ethernet network information:
● IP address: Each device must have an Internet Protocol (IP) address. The device uses
this address to deliver data on a more complex, routed network.
● Subnet mask: A subnet is a logical grouping of connected network devices. Nodes on a
subnet are usually located in close physical proximity to each other on a Local Area
Network (LAN). The subnet mask defines the boundaries of an IP subnet. A subnet mask
of 255.255.255.0 is generally suitable for a local network.

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● Default gateway: Gateways (or IP routers) are the link between LANs. Using a gateway, a
computer in a LAN can send messages to other networks, which might have other LANs
behind them. If the destination of the data is not within the LAN, the gateway forwards the
data to another network or group of networks where it can be delivered to its destination.
Gateways rely on IP addresses to deliver and receive data packets.
● Station name: The station name is the name by which this CPU is identified on the
network. Use a name that helps you identify the CPU on the Communications dialog.

Note
The station name follows the standard DNS (Domain Name System) naming conventions.
The S7-200 SMART CPUs limit the station name to a maximum of 63 characters, which
can consist of the lower case letters a through z, the digits 0 through 9, the hyphen
character (minus sign) and the period character.
The CPU prohibits certain names:
• The station name must not have the format n.n.n.n where n is a value of 0 through
999.
• You cannot begin the station name with the string port-nnn or the string port-nnn-
nnnnn where n is a digit 0 through 9. For example, port-123 and port-123-45678 are
illegal station names. A station name cannot start or end with a hyphen or period.

Background time
You can configure the percentage of the scan cycle time that is dedicated to processing the
communication requests. As you increase the percentage of time that is dedicated to
processing communication requests, you are increasing scan time, which makes your control
process run more slowly. The scan time only increases if there are communication requests
to process.
The default percentage of the scan time dedicated to processing communication requests is
set to 10%. This setting provides a reasonable compromise for processing compilation/
status operations, while minimizing the impact to your control process. You can adjust this
value by 5% increments up to a maximum of 50%.
As you add more communication partners to the S7-200 SMART CPU, additional
background time is required to handle the requests from those partners. GET and PUT
instructions need additional resources to create and maintain connections to other devices.
The EM DP01 PROFIBUS DP module requires additional communication background time if
you have HMIs or other CPUs communicating with the S7-200 SMART CPU through the
EM DP01. Open User Communication (OUC) also adds an additional load to the CPU and
may require additional background time.

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RS485 port
Use these settings to adjust the communication parameters for system protocols for the
onboard RS485 port. The system protocols are used when connecting to a programming
device or HMI devices:
● RS485 port address: Click the scroll buttons to enter the desired CPU address (1-126).
The default port address is 2.
● Baud Rate: Choose the desired data baud rate from the dropdown list (9.6 Kbps, 19.2
Kbps, or 187.5 Kbps).

Note
You can make the following RS485 communication connections for V2.4 S7-200 SMART
CPUs:
• Use a USB-PPI cable to program all CPU models through any serial port, including the
RS485 port, the signal board port, and the DP01 PROFIBUS port.
• Use the RS485 and RS232 ports for HMI access (Data read/write) and Freeport
communications.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

6.1.3 Configuring the digital inputs

Click the Digital Inputs node of the system block (Page 126) dialog to configure digital input
filters and pulse catch bits.

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Digital input filters

You can filter digital input signals by setting an input delay time. This delay helps to filter
noise on the input wiring that could cause inadvertent changes to the states of the inputs.
When an input state change occurs, the input must remain at the new state for the duration
of the delay time in order to be accepted as valid. The filter rejects noise impulses and forces
input lines to stabilize before the data is accepted.
The S7-200 SMART CPU allows you to select an input delay time for all of its digital input
points. The quantity of input points available is dependent upon your CPU model (Page 18).
The first fourteen input points (I0.0 through I0.7 and I1.0 through I1.5) support an expanded
set of delay time choices (selectable to one of seven settings in the range of 0.2 ms to 12.8
ms or one of seven settings in the range of 0.2 μs to 12.8 μs). The remaining input points
(I1.6 and greater) support only a limited set of input delay choices (6.4 ms, 12.8 ms, or no
filtering).
For example, all twelve input points of a CPU SR20 support the expanded list of input delay
settings. In a CPU ST40, the expanded list of input delay choices is available for the first
fourteen input points, while only the limited list of input delay choices is available for the
remaining ten input points.
The default filter time for all input points is 6.4 ms.
To set an input delay, follow these steps:
1. Select the time of the delay from the drop-down list beside one or more inputs.
2. Click the OK button to enter the selections.

WARNING
Risks with changes to filter time for digital input channel
If the filter time for a digital input channel is changed from a previous setting, a new "0"
level input value may need to be presented for up to 12.8 ms accumulated duration
before the filter becomes fully responsive to new inputs. During this time, short "0" pulse
events of duration less than 12.8 ms may not be detected or counted.
This changing of filter times can result in unexpected machine or process operation,
which may cause death or serious injury to personnel, and/or damage to equipment.
To ensure that a new filter time goes immediately into effect, a power cycle of the CPU
must be applied.

Pulse catch bits

The S7-200 SMART CPU provides a pulse catch feature for digital input points. The pulse
catch feature allows you to capture high-going pulses or low-going pulses that are of such a
short duration that they would not always be seen when the CPU reads the digital inputs at
the beginning of the scan cycle.
When pulse catch is enabled for an input, a change in state of the input is latched and held
until the next input cycle update. This ensures that a pulse which lasts for a short period of
time will be caught and held until the S7-200 SMART CPU reads the inputs.

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You can enable individual pulse catch operation for the first fourteen digital input points (I0.0
through I0.7 and I1.0 through I1.5), dependent upon the CPU model (Page 18).
If your configuration includes an SB DT04, you can enable the two additional digital input
points available on this signal board for pulse catch operation.
The figure below shows the basic operation of the S7-200 SMART CPU with and without
pulse catch enabled:

Because the pulse catch function operates on the input after it passes through the input filter,
you must adjust the input filter time so that the pulse is not removed by the filter. The figure
below shows a block diagram of the digital input circuit:

The figure below shows the response of an enabled pulse catch function to various input
conditions. If you have more than one pulse in a given scan, only the first pulse is read. If
you have multiple pulses in a given scan, you should use the rising/falling edge interrupt
events:

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6.1.4 Configuring the digital outputs

Click the Digital Outputs node of the system block (Page 126) to configure options for the
digital outputs of the selected module.

You can set digital output points to a specific value when the CPU is in STOP mode, or
preserve the output states that existed before the transition to STOP mode.
You have two ways to set the digital output behavior in STOP mode:
● Freeze Outputs in last state: Click this checkbox to have all digital outputs frozen in their
last states at the time of a RUN-to-STOP transition.
● Substitute value: If the Freeze Outputs in last state checkbox is not checked, this table
allows you to select the desired state of each output whenever the CPU is in STOP
mode. Click the checkbox for each output you want set to ON (1). The default substitute
value for digital outputs is OFF (0).

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6.1.5 Configuring the retentive ranges

Click the Retentive Ranges node of the system block (Page 126) dialog to configure ranges
of memory that will be retained following a power cycle.

Configure the areas of memory you want to retain through power cycles. Enter new values
for V, M, T, or C memory.
You can define ranges of addresses in the following memory areas to be retentive: V, M, T,
and C. For timers, only the retentive timers (TONR) can be retained, and, for both timers and
counters, only the current value can be retained (timer and counter bits are cleared on each
power-up).
By default, the CPU has no defined retentive memory areas, but you can configure the
retentive ranges:
● The S7-200 SMART CPU models CPU SR20, CPU ST20, CPU SR30, CPU ST30, CPU
SR40, CPU ST40, CPU SR60, and CPU ST60 have a maximum of 10 Kbytes of retentive
memory.
● The S7-200 SMART CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU
CR60s have a maximum of 2 Kbytes of retentive memory.

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Data retention after CPU power interruption

The CPU performs the following actions regarding retentive memory at power down and
power up:
● At power down:
The CPU saves the memory ranges designated as retentive to permanent memory.
● At power up:
The CPU first clears V, M, C, and T memory, copies any initial values from the data block
to V memory, and then copies the saved retentive values from permanent memory to
RAM.

S7-200 SMART CPU memory addresses for retentive ranges

Data type Desc. CPU CR20s CPU SR20 CPU SR30 CPU SR40 CPU SR60
CPU CR30s CPU ST20 CPU ST30 CPU ST40 CPU ST60
CPU CR40s
CPU CR60s
V Data Memory VB0-VB8191 VB0-VB8191 VB0-VB12281 VB0-VB16383 VB0-VB20479
T Timers T0-T31, T0-T31, T0-T31, T0-T31, T0-T31,
T64-T95 T64-T95 T64-T95 T64-T95 T64-T95
C Counters C0-C255 C0-C255 C0-C255 C0-C255 C0-C255
M Flag bits MB0-MB31 MB0-MB31 MB0-MB31 MB0-MB31 MB0-MB31

6.1.6 Configuring system security

Click the Security node of the system block (Page 126) dialog to configure a password and
security settings for the CPU.

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The password can be any combination of letters, numbers, and symbols and is case-
sensitive.

Password-protected privilege levels

The CPU offers four levels of password protection, with "Full Privileges" (Level 1) providing
unrestricted access and "Disallow Upload" (Level 4) providing the most restricted access.
The default condition for the S7-200 SMART CPU is "Full Privileges" (Level 1).
A CPU password authorizes access to CPU functions and memory. With no CPU password
downloaded ("Full privileges" (Level 1)), the S7-200 SMART CPU allows unrestricted
access. If you have configured higher than "Full Privileges" (Level 1) access and
downloaded a CPU password, the S7-200 SMART CPU requires password entry for access
to CPU operations as defined in the table below.
The "Disallow Upload" (Level 4) password restriction protects the user program (your
intellectual property) even if the password becomes known. You can never upload in Level 4
and can only change the privilege level if there is no user program present in the CPU. As a
result, you can always protect your user program, even if someone discovers your password.

Table 6- 1 S7-200 SMART CPU password-protected privilege levels

Description of operation Full privi- Read Minimum Disallow upload (Level 4)

leges privileges privileges
(Level 1) (Level 2) (Level 3)
Read and write user data Permit- Permitted Permitted Permitted
ted
Start, stop, and power-up reset of Permit- Restrict- Restricted Restricted
the CPU ted ed
Read the time-of-day clock Permit- Permitted Permitted Permitted
ted
Write the time-of-day clock Permit- Restrict- Restricted Restricted
ted ed
Upload the user program, data, and Permit- Permitted Restricted Never Permitted
the CPU configuration ted
Download of program block, data Permit- Restrict- Restricted Restricted
block, or system block ted ed Note: Never permitted for the system block if
the user program block is present. Password
verification is required if the user downloads
the program block or the data block.
Reset to factory defaults Permit- Restrict- Restricted Restricted
ted ed
Delete of program block, data block, Permit- Restrict- Restricted Restricted
or system block ted ed Note: Never permitted for the system block if
the user program block is present.
Copy of program block, data block, Permit- Restrict- Restricted Restricted
or system data block to a memory ted ed
card
Forcing of data in status chart Permit- Restrict- Restricted Restricted
ted ed

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Description of operation Full privi- Read Minimum Disallow upload (Level 4)

leges privileges privileges
(Level 1) (Level 2) (Level 3)
Execute single or multiple scan op- Permit- Restrict- Restricted Restricted
erations. ted ed
Writing of output in STOP mode. Permit- Restrict- Restricted Restricted
ted ed
Reset of scan rates in PLC infor- Permit- Restrict- Restricted Restricted
mation ted ed
Program status Permit- Permitted Restricted Never Permitted
ted
Project compare Permit- Permitted Restricted Never Permitted
ted

Communication write restrictions

You can restrict communication writes to a specific range of V memory and disallow
communication writes to other memory areas (I, Q, AQ, and M). To restrict communication
writes to a specific range of V memory, select the "Restrict" checkbox, and configure the
range in bytes of V memory.
This area can be as small as no bytes to as large as all V memory.
With this functionality, the user program can validate the data written into this subset of
memory before using it in your application for even better security. Note that these
restrictions pertain only to communication writes (for example, writes from HMIs,
STEP 7-Micro/WIN SMART, or PC Access and PUTs from other CPUs,), not writes from the
user program.

Note
If you restrict write access to a specific range of V memory, be sure that Text Display
modules or HMIs only write within the writable range of V memory. Also, if you use the PID
wizard, PID control panel, motion wizard, or motion control panel be sure that the V memory
that the wizards or panels use are within the writable range of V memory.

With this restriction disabled, you can write to the full ranges of memory areas, including I, Q,
M, V, and AQ.

Serial ports mode changes and Time-of-Day (TOD) writes

You can allow CPU mode changes (go-to-RUN, go-to-STOP) and TOD writes through the
serial ports (both the RS485 built-in and RS485/RS232 signal board if your CPU model
supports it) without a password. To do so, select the "Allow" checkbox in the "Serial Ports"
section.

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This checkbox provides backward compatibility with older HMIs that do not prompt for a
password for these functions. The following selections are available:
● If this box is checked and the CPU is password protected, then you can change operating
modes and make TOD writes with these older HMIs.
● If this box is unchecked and the CPU is password protected, you cannot change
operating modes or make TOD writes with these older HMIs.
● If the CPU is not password protected, you can change operating modes and make TOD
writes with these older HMIs, regardless of the setting of the checkbox.

Accessing a password-protected CPU

Note
When you enter the password for a password-protected CPU, the authorization level for that
password remains effective for up to one minute after the programming device has been
disconnected from the S7-200 SMART CPU. Always exit STEP 7-Micro/WIN SMART before
disconnecting the cable to prevent another user from unauthorized access.

Entering the password over a network does not compromise the password protection for the
S7-200 SMART CPU. If one authorized user is accessing restricted functions across a
network, that does not authorize other users to access those functions. Only one user is
allowed unrestricted access to the S7-200 SMART CPU at a time.

Disabling a password
You can disable the password by changing the privilege level 4, 3, or 2 to "Full privileges"
(Level 1), since Level 1 allows all unrestricted CPU access.

Note
If the privilege level is at "Disallow Upload" (Level 4), you cannot download a new system
block with a new password level if a valid user program exists. You must delete the user
program first, and then you can download an updated system block.

What to do if you forget the password

If you forget your password, you must reset your PLC to factory defaults. (Refer to clear PLC
memory (Page 155) for more information.)

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6.1.7 Configuring the startup options

Click the Startup node of the system block (Page 126) dialog to configure startup options for
the PLC.

CPU mode
From this dialog you can select the mode for the CPU after a startup. You have one of the
following three choices:
● STOP
The CPU shall always enter STOP mode after a power up or restart (default selection).
● RUN
The CPU shall always enter RUN mode after a power up or restart. For most applications,
especially those where the CPU operates independently without a connection to
STEP 7-Micro/WIN SMART, the RUN startup mode selection is the correct choice.
● LAST
The CPU shall enter the operating mode that existed prior to the last power up or restart.
This selection can be useful during program development or commissioning. Be aware
that a running CPU can enter STOP mode for a variety of reasons, such as the failure of
an expansion module, occurrence of a scan watchdog timeout, the insertion of a memory
card, or an erratic power up event. Once the CPU enters STOP mode, it will continue to
enter STOP mode each time the CPU powers up. You must restore the CPU back to
RUN mode (Page 41) from STEP 7-Micro/WIN SMART.

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Hardware options
You can also configure the CPU to allow RUN mode operation under the following hardware
conditions:
● One or more devices specified in the hardware configuration stored in the CPU are
missing.
● A difference exists between the hardware configuration stored in the CPU and the
devices actually present, resulting in configuration errors (for example, discrete input
module in place of a configured discrete output module).
If you deselect one or both of the selections, the CPU is prohibited from entering RUN mode
if any of the disallowed conditions are true.

6.1.8 Configuring the analog inputs

Click the Analog Inputs node of the system block (Page 126) dialog to configure options for
an analog input module that you have selected in the top section.

Analog type configuration

For each analog input channel, you configure the type to be either voltage or current. The
type selected for the even-numbered channels also applies to the odd-numbered channels:
the type selection for Channel 0 also applies to Channel 1, and the type selection for
Channel 2 also applies to Channel 3.

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Range
You then configure either the voltage range or the current range for the channel. You can
choose one of the following value ranges:
● +/- 2.5v
● +/- 5v
● +/- 10v
● 0 - 20ma

Rejection
Fluctuations in analog input values can also be caused by the response time of the sensor,
or the length and condition of the wires carrying the analog signal to the module. In such
cases, the fluctuating values could be changing too rapidly for the program logic to respond
effectively. You can configure the module to reject signals to eliminate or minimize noise at
the following frequencies:
● 10 Hz
● 50 Hz
● 60 Hz
● 400 Hz

Smoothing
You can also configure the module to smooth the analog input signal over a configured
number of cycles, thus presenting an averaged value to the program logic. You have four
choices for the smoothing algorithm:
● None (no smoothing)
● Weak
● Medium
● Strong

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Alarm configuration
You select whether to enable or disable the following alarms for the selected channel of the
selected module:
● Upper limit exceeded (value > 32511)
● Lower limit exceeded (value < -32512)
● User power (Configured in the system block "Module Parameters" node; see the figure
below.)

6.1.9 Reference to the analog inputs technical specifications

For further information on analog Input configuration options, refer to the following technical
specifications:
● Range: "Measurement ranges of the analog inputs for voltage and current (SB and SM)"
(Page 786)
● Rejection: "Sample time and update times for the analog inputs" (Page 785)
● Smoothing: "Step response of the analog inputs" (Page 785)

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6.1.10 Configuring the analog outputs

Click the Analog Outputs node of the system block (Page 126) dialog to configure options for
an analog output module that you have selected in the top section.

Analog type configuration

For each analog output channel you configure the type to be either voltage or current.

Range
You then configure either the voltage range or the current range for the channel. You can
choose one of the following value ranges:
● +/- 10 V
● 0 - 20 mA

Output behavior in STOP mode

You can set analog output points to a specific value when the CPU is in STOP mode or
preserve the output states that existed before the transition to STOP mode.
You have two ways to set the analog output behavior in STOP mode:
● Freeze outputs in last state: Click this checkbox to have all analog outputs frozen to their
last values on a RUN-to-STOP transition.
● Substitute value: If the "Freeze outputs in last state" checkbox is not checked, you can
enter a value (-32512 to 32511) that is applied to the output whenever the CPU is in
STOP mode. The default substitute value is 0.

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Alarm configuration
You select whether to enable or disable the following alarms for the selected channel of the
selected module:
● Upper limit exceeded (value > 32511)
● Lower limit exceeded (value < -32512)
● Wire break (for current channels only)
● Short circuit (for voltage channels only)
● User power (Configured in the system block "Module Parameters" node; see the figure
below.)

6.1.11 Reference to the analog outputs technical specifications

For further information on analog output range configuration, refer to the "Measurement
ranges of the analog outputs for voltage and current (SB and SM)" (Page 787) technical
specification.

6.1.12 Configuring the RTD analog inputs

Click the RTD analog Input node of the system block (Page 126) dialog to configure options
for an RTD analog input module that you have selected in the top section.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

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The RTD analog input module provides a current at terminals I+ and I- for resistance
measurements. The current is fed to the resistance for measuring its voltage potential. The
current cables must be wired directly to the resistance thermometer/resistor.
Measurements programmed for 4-or 3-wire connections compensate for line resistance and
return considerably higher accuracy compared to 2-wire connections.

RTD type configuration

For each RTD input channel, you configure the type, choosing one of the following options:
● Resistance 4-wire
● Resistance 3-wire
● Resistance 2-wire
● Thermal Resistance 4-wire
● Thermal Resistance 3-wire
● Thermal Resistance 2-wire

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Resistor
Depending upon the RTD type that you select, you can configure the following RTD resistors
for the channel:

Table 6- 2 RTD types and available resistors

RTD types RTD resistors

• Resistance 4-wire • 48 ohms
• Resistance 3-wire • 150 ohms
• Resistance 2-wire • 300 ohms
Note: For these RTD types and resistors, you can- • 600 ohms
not configure temperature coefficients or tempera-
• 3000 ohms
ture scales.
• Thermal Resistance 4-wire • Pt 10 • Ni 100
• Thermal Resistance 3-wire • Pt 50 • Ni 120
• Thermal Resistance 2-wire • Pt 100 • Ni 200
• Pt 200 • Ni 500
• Pt 500 • Ni 1000
• Pt 1000 • Cu 10
• LG-Ni 1000 • Cu 50
• Cu 100

Coefficient
Depending upon the RTD resistor that you select, you can configure the following RTD
temperature coefficients for the channel:

RTD resistors RTD temperature coefficients

• 48 ohms Note: For these RTD resistors, you cannot con-
figure temperature coefficients or temperature
• 150 ohms
scales.
• 300 ohms
• 600 ohms
• 3000 ohms

• Pt 10 • Pt 0.00385055
• Pt 50 • Pt 0.003910

• Pt 100 • Pt 0.00385055
• Pt 500 • Pt 0.003916
• Pt 0.003902
• Pt 0.003920
• Pt 0.003910

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RTD resistors RTD temperature coefficients

• Pt 200 • Pt 0.00385055
• Pt 1000 • Pt 0.003916
• Pt 0.003902
• Pt 0.003920

• Ni 100 • Ni 0.006170
• Ni 0.006180
• Ni 0.006720

• Ni 120 • Ni 0.006180
• Ni 200 • Ni 0.006720
• Ni 500
• Ni 1000

• Cu 10 • Cu 0.00426
• Cu 0.00428
• Cu 0.00427

• Cu 50 • Cu 0.00426
• Cu 100 • Cu 0.00428

• LG-Ni 1000 • LG-Ni 0.005000

Scale
You configure a temperature scale for the channel, choosing one of the following options:
● Celsius
● Fahrenheit

Note
For the "Resistance 4-wire", "Resistance 3-wire", and "Resistance 2-wire" RTD types and
associated resistors, you cannot configure temperature coefficients or temperature
scales.

Rejection
Fluctuations in RTD analog input values can also be caused by the response time of the
sensor, or the length and condition of the wires carrying the RTD analog signal to the
module. In such cases, the fluctuating values could be changing too rapidly for the program
logic to respond effectively. You can configure the module to reject signals to eliminate or
minimize noise at the following frequencies:
● 10 Hz
● 50 Hz

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● 60 Hz
● 400 Hz

Smoothing
You can also configure the module to smooth the RTD analog input signal over a configured
number of cycles, thus presenting an averaged value to the program logic. You have four
choices for the smoothing algorithm:
● None
● Weak
● Medium
● Strong

Alarm configuration
You select whether to enable or disable the following alarms for the selected channel of the
selected RTD module:
● Wire break
● Upper limit exceeded
● Lower limit exceeded
● User power (Configured in the system block "Module Parameters" node; see the figure
below.)

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6.1.13 Configuring the TC analog inputs

Click the TC (Thermocouple) analog input node of the system block (Page 126) dialog to
configure options for a TC analog input module that you have selected in the top section.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

The TC analog expansion module measures the value of voltage connected to the module
inputs.

Thermocouple type configuration

For each TC analog input module channel, you configure the type, choosing one of the
following options:
● Thermocouple
● Voltage

Thermocouple
Depending upon the thermocouple type that you select, you can configure the following
thermocouples for the channel:
● Type B (PtRh-PtRh)
● Type N (NiCrSi-NiSi)
● Type E (NiCr-CuNi)
● Type R (PtRh-Pt)

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● Type S (PtRh-Pt)
● Type J (Fe-CuNi)
● Type T (Cu-CuNi)
● Type K (NiCr-Ni)
● Type C (W5Re-W26Re)
● TXK/XK (TXK/XK(L))

Scale
You configure a temperature scale for the channel, choosing one of the following options:
● Celsius
● Fahrenheit

Rejection
Fluctuations in thermocouple analog input values can also be caused by the response time
of the sensor, or the length and condition of the wires carrying the thermocouple analog
signal to the module. In such cases, the fluctuating values could be changing too rapidly for
the program logic to respond effectively. You can configure the TC analog input module to
reject signals to eliminate or minimize noise at the following frequencies:
● 10 Hz
● 50 Hz
● 60 Hz
● 400 Hz

Smoothing
You can also configure the module to smooth the thermocouple analog input signal over a
configured number of cycles, thus presenting an averaged value to the program logic. You
have four choices for the smoothing algorithm:
● None
● Weak
● Medium
● Strong

Source reference temperature

You configure a source reference temperature for each TC analog input module channel,
choosing one of the following options:
● Set by parameter
● Internal reference

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Alarm configuration
You select whether to enable or disable the following alarms for the selected channel of the
selected TC analog input module:
● Wire break
● Upper limit exceeded
● Lower limit exceeded
● User power (Configured in the system block "Module Parameters" node; see the figure
below.)

Basic operation of a thermocouple

Thermocouples are formed whenever two dissimilar metals are electrically bonded to each
other. A voltage is generated that is proportional to the junction temperature. This voltage is
small; one microvolt could represent many degrees. Measuring the voltage from a
thermocouple, compensating for extra junctions, and then linearizing the result forms the
basis of temperature measurement using thermocouples.
When you connect a thermocouple to the TC analog input module, the two dissimilar metal
wires are attached to the module at the module signal connector. The place where the two
dissimilar wires are attached to each other forms the sensor thermocouple.
Two more thermocouples are formed where the two dissimilar wires are attached to the
signal connector. The connector temperature causes a voltage that adds to the voltage from
the sensor thermocouple. If this voltage is not corrected, then the temperature reported will
deviate from the sensor temperature.
Cold junction compensation is used to compensate for the connector thermocouple.
Thermocouple tables are based on a reference junction temperature, usually zero degrees
Celsius. The cold junction compensation compensates the connector to zero degrees
Celsius. The cold junction compensation restores the voltage added by the connector
thermocouples. The temperature of the module is measured internally, and then converted to

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a value to be added to the sensor conversion. The corrected sensor conversion is then
linearized using the thermocouple tables.
For optimum operation of the cold junction compensation, the thermocouple module must be
located in a thermally stable environment. Slow variation (less than 0.1 °C/minute) in
ambient module temperature is correctly compensated within the module specifications. Air
movement across the module will also cause cold junction compensation errors.
If better cold junction error compensation is needed, an external iso-thermal terminal block
may be used. The thermocouple module provides for use of a 0 °C referenced or 50 °C
referenced terminal block.

6.1.14 Configuring the RS485/RS232 CM01 communications signal board

Click the CM01 communications signal board node of the system block (Page 126) dialog to
configure options for an RS485/RS232 CM01 communications signal board that you have
selected in the top section.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

CM01 signal board type configuration

You configure the CM01 signal board type from the dropdown list, choosing one of the
following options:
● RS485
● RS232

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Address
Click the scroll buttons to enter the desired port address (1-126), for the RS485 or RS232
port: The default port address is 2.

Baud rate
Choose the desired data baud rate from the dropdown list:
● 9.6 Kbps
● 19.2 Kbps
● 187.5 Kbps

6.1.15 Configuring the BA01 battery signal board

Click the BA01 battery signal board node of the system block (Page 126) dialog to configure
options for a BA01 battery signal board that you have selected in the top section.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

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Enable bad diagnostic alarm

Click the “Enable bad diagnostic alarm” checkbox to trigger an alarm when the battery fails.

Enable status in digital input

Click the "Enable status in digital input" to enable a digital input to monitor the status of the
signal board.

Operation of the Battery (BA01) Signal Board

The battery signal board contains a red LED that provides the customer a visual indication of
the battery health. An Illuminated LED indicates a battery low condition.
The CPU automatically utilizes the real-time clock on the signal board and performs the
battery test and battery health LED operation, whether or not the System block contains a
configuration for the signal board.
The battery signal board System block configuration contains selections that allow the
customer to report the battery low state as a diagnostic alarm and/or to report the battery
state (1=battery low, 0 = battery OK) in the LSB of the configured image register input byte
for the device (for example, I7.0). The customer must select the battery signal board in the
System block configuration in order to gain access to the additional battery health reporting
options.

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6.1.16 Clearing PLC memory

To clear designated areas of PLC memory, follow these steps:
1. Ensure that the PLC is in STOP mode.
2. Click the Clear button from the Modify area of the PLC menu ribbon strip.

WARNING
Effect of clearing PLC memory on outputs
Clearing the PLC memory affects the state of digital and analog outputs. The default is
for digital and analog outputs to use a substitute value of 0. If you have defined
substitute values other than 0 or chosen "Freeze" for your digital or analog outputs, you
need to be aware that when you delete the system block, you are deleting the substitute
and freeze information and, as a result, your outputs shall return to the default value of
0. Furthermore, if you perform a selective clear such that you keep your system block
but delete your program block, then your analog outputs are frozen at their current
value. Until you download a new program block, the only way to make changes to the
state of the analog outputs is by means of the status chart.
If the S7-200 SMART PLC is connected to equipment when you clear the PLC memory,
changes to the state of the digital outputs can be transmitted to the equipment. If you
clear PLC memory without planning for the consequences to your digital and analog
outputs, your equipment could operate in an unpredictable fashion, which could result in
death or serious injury to personnel and/or damage to equipment.
Always follow appropriate safety precautions and ensure that your process is in a safe
state before clearing the PLC memory.

3. Select what to clear - Program Block, Data Block, System Block, or all blocks, or select
"Reset to factory defaults".
4. Click the Clear button.

Clearing the PLC memory requires the PLC to be in STOP mode and then deletes the
selected blocks or resets the PLC to the factory-set defaults, depending on your selection. A
clear operation does not clear the IP address, station name, or reset the time-of-day clock.

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When executed, the "Reset to factory defaults" setting deletes all blocks, resets all user
memory to the initial powerup state, and resets all Special Memory (Page 828) to initial
values.

What to do if you forget the PLC password

If you forget the PLC password (Page 135), you can clear the PLC memory using one of two
methods:
● Use a reset-to-factory-defaults memory card (Page 157) that you have made for this
purpose (standard CPU models).
● Select the "Reset to factory defaults" choice under "Blocks", the "Forgot Password"
choice under "Options", and power cycle the CPU.

Clearing the PLC using a reset-to-factory defaults memory card

For standard CPUs, you can clear the PLC using a previously-made reset-to-factory defaults
memory card.

WARNING
Inserting a memory card into a CPU
Inserting a memory card into a CPU in RUN mode causes the CPU to automatically
transition to STOP mode. You cannot change the CPU to RUN mode if a memory card is
inserted.
Inserting a memory card into a running CPU can cause disruption to process operation,
possibly resulting in death or severe personal injury.
Always ensure that the CPU is in STOP mode (Page 41) prior to inserting a memory card.

To clear the PLC using this card follow these steps:

1. Insert the reset-to-factory-defaults memory card. The CPU goes to STOP mode and
flashes the STOP LED.
2. Power cycle the CPU. The CPU flashes the RUN/STOP LEDs until the reset is complete
(about one second), and then flashes the STOP LED indicating that the reset is finished.
3. Remove the memory card.
4. Power cycle the CPU. The CPU is reset to the factory defaults. The former IP address
and baud rate settings are cleared, but the time-of-day clock is unaffected.

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After the CPU is reset, you can assign a new password and begin programming, or load a
program from another program transfer memory card (Page 85) or from your hard disk.

Note
If you load a password-protected program from a memory card or file on your hard disk, you
must enter the password to access the protected areas. You cannot access a password-
protected program component without a password, nor can you clear an assigned password
without entry of the password.

Clearing the PLC by reset command followed by PLC power cycle

To clear the PLC when you have forgotten the password, follow these steps:
1. Click the Clear button from the Modify area of the PLC menu ribbon strip.
2. Select the "Reset to factory defaults" choice under "Blocks" and the "Forgot Password"
choice under "Options".

3. Click the Clear button and power cycle the CPU within 60 seconds. Note that you must
physically cycle the power within 60 seconds; a warm start or other reboot is not
sufficient.
After you perform these steps within the required time frame, the CPU resets to factory
defaults.

6.1.17 Creating a reset-to-factory-defaults memory card

You can create a memory card that will return a standard S7-200 SMART CPU to a factory
default state. You can use this reset-to-factory-defaults memory card if you ever want to
clear the contents of a standard CPU. To create a reset-to-factory-defaults memory card,
follow these steps:
1. Using a card reader and Windows explorer, delete all contents from a microSDHC card.
2. Create a simple text file with an editor such as Notepad that contains one line with the
string "RESET_TO_FACTORY". (Do not enter the quotation marks.)

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3. Save this file to the microSDHC card root level under the file name "S7_JOB.S7S".
4. Label the card and store it in a safe place for future use.

Note
A reset-to-factory-defaults card is for resetting standard CPUs only
Because the compact serial (CRs) model CPUs do not have a microSD card interface, you
cannot use a reset-to-factory-defaults card to clear the PLC and reset it to factory faults. See
Clearing PLC memory (Page 155) for instructions on how to clear a PLC without the use of a
reset-to-factory-defaults card.

6.2 High-speed I/O

High-speed counters
The CPU provides integrated high-speed counter functions that count high speed external
events without degrading the performance of the CPU. Refer to the "Product overview"
(Page 18) chapter for the rates supported by your CPU. Dedicated inputs exist for clocks,
direction control, and reset, where these functions are supported. You can select single
phase, dual phase, or AB quadrature phase for varying the counting rate. For more
information, refer to the description of the high-speed counter instructions (Page 243).

High-speed pulse output

The standard CPU models support high-speed pulse outputs that generate either a high-
speed pulse train output (PTO) or pulse width modulation (PWM) on certain outputs. Refer to
the "Product overview" (Page 18) chapter for the quantity and rates supported by your CPU.
The PTO function provides a square wave (50% duty cycle) output for a specified number of
pulses (from 1 to 2,147,483,647 pulses) and a specified frequency (in Hz). You can program
the PTO function to produce either one train of pulses or a pulse profile consisting of multiple
trains of pulses. For example, you can use a pulse profile to control a stepper motor through
a simple ramp up, run, and ramp down sequence or more complicated sequences.
The PWM function provides a fixed cycle time with a variable duty cycle output, with the
cycle time and the pulse width specified in either microsecond or millisecond increments.
When the pulse width is equal to the cycle time, the duty cycle is 100 percent, and the output
is turned on continuously. When the pulse width is zero, the duty cycle is 0 percent, and the
output is turned off.
Refer to the pulse output instruction (Page 268) for more information. The chapter on open-
loop motion control provides additional information using PWM (Page 636).

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Open-loop motion control

The standard CPU models support an open-loop motion control capability. Motion profiles
can be constructed and executed, interactive movement can be performed under user
program control, and a number of built-in reference point seek sequences are available.
Depending upon configuration, open-loop motion support in the CPU requires the use of
certain CPU resources, such as high-speed outputs, high-speed counters, and edge
interrupts.
Refer to the "Product overview" (Page 18) chapter for the quantity of motion axes and pulse
rates supported by your CPU.
Refer to the chapter on open-loop motion control (Page 636) for a full description of the
motion capabilities in your CPU.

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7.1 Bit logic

7.1.1 Standard inputs

LAD FBD STL Description

LD bit Test a bit value in memory (M, SM, T, C, V, S, L) or process image
A bit register (I or Q).
O bit LAD: Normally open and normally closed switches are represented
by a contact symbol. If power flow is present on the left-side and the
contact is closed, then power flows through the contact to the right-
side connector and to the next connected element.
LDN bit • The Normally Open (N.O.) LAD contact is closed (ON) when the
AN bit bit is equal to 1.
ON bit
• The Normally Closed (N.C.) LAD contact is closed (ON) when the
bit is equal to 0.

FBD: Normally open instructions are represented by AND/OR boxes.

Box instructions can be used to evaluate Boolean signals in the same
manner as ladder contact networks. Normally closed instructions are
also represented by boxes. A normally closed instruction is created
by placing the negation circle , on a binary input
signal connector. The number of inputs for the AND/OR boxes can
be expanded to a maximum of 31 inputs.

STL: The normally open contact is represented by the LD (load), A

(AND), and O (OR) instructions. These instructions load, AND, or OR
the value of the addressed bit with the top bit of the logic stack. The
normally closed contact is represented by the LDN (Load NOT), AN
(AND NOT), and ON (OR NOT) instructions. These instructions load,
AND, or OR the logical NOT of the addressed bit value with the top
bit of the logic stack.

Input / output Data type Operand

bit (LAD, STL) BOOL I, Q, V, M, SM, S, T, C, L,
Input (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
Output (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow

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FBD AND/OR input assignment

The editor feature described in the following table is active only if an input stub is selected
and colored red, inside the FBD box cursor.

Input option Place cursor Tool button Shortcut key

Add input On box +
Remove input On box and bottom input -

See also
Bit logic input examples (Page 173)
Logic stack overview (Page 163)

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7.1.2 Immediate inputs

LAD FBD STL Description

LDI bit The immediate instruction obtains the physical input value when the
AI bit instruction is executed, but the process image register is not updated. An
OI bit immediate contact does not wait on the PLC scan cycle to update; it
updates immediately.
The Normally Open Immediate contact is closed (ON) when the physical
input point (bit) state is 1.
LDNI bi
t The Normally Closed Immediate contact is closed (ON) when the physi-
ANI bit cal input point (bit) state is 0.
ONI bit LAD: Normally open and normally closed immediate instructions are
represented by contacts.

FBD: Normally open immediate instructions are represented by the verti-

cal immediate indicator in front of an input connection.
The Normally closed immediate instruction is represented by the imme-
diate indicator and negation circle in front of an input
connection.
The immediate indicator cannot be used when a logic flow connection is
used instead of a physical input ( I ) bit address.
FBD box instructions can be used to evaluate physical signals in the
same manner as ladder contacts. The number of inputs for the AND/OR
boxes can be expanded to a maximum of 31 inputs.

STL: The Normally Open Immediate contact is represented by the LDI

(Load Immediate), AI (AND Immediate), and OI (OR Immediate) instruc-
tions. These instructions load, AND, or OR the physical input value with
the top of the logic stack.
A normally Closed Immediate contact is represented by the LDNI (Load
NOT Immediate), ANI (AND NOT Immediate), and ONI (OR NOT Imme-
diate) instructions. These instructions immediately load, AND, or OR the
logical NOT of the value of the physical input value with the top of the
logic stack.

Input / output Data type Operand

bit (LAD, STL) BOOL I
Input (FBD) BOOL I

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FBD editor input assignment

The editor feature described in the following table is active only if an input stub is selected
and colored red, inside the FBD box cursor.

Input option Place cursor Tool button Shortcut key

Add input On box +

Remove input On box and bottom input -

Toggle negate input On box and input F11

Toggle immediate input On box and input CTRL F11

See also
Bit logic input examples (Page 173)
Logic stack overview (Page 163)

7.1.3 Logic stack overview

The STEP 7-Micro/WIN SMART program compiler uses the logic stack to transform the
graphical I/O networks of LAD and FBD programs into STL (statement list) programs. The
resultant STL program is logically the same as the original LAD or FBD graphical network
and can be executed as a program list. All successfully compiled LAD and FBD programs
have generated the underlying STL program and can be viewed as LAD, FBD, or STL.
For LAD and FBD editing, the STL logic stack instructions are automatically generated and
the programmer does not need to use the logic stack instructions.
You can also create STL programs directly with the STL editor. An STL programmer uses
the logic stack instructions directly. Combination logic can be created in the STL editor that is
too complex to be viewed in the LAD or FBD editor, but may be necessary for special
applications.
All successfully compiled LAD and FBD programs can be viewed in STL, but not all
successfully compiled STL programs can be viewed in LAD or FBD.

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Input networks and the logic stack

As shown in the following figure, the CPU uses a logic stack to combine the logic states of
STL inputs. In these examples, "iv0" to "iv31" identify the initial values of the logic stack
levels, "nv" identifies a new value provided by the instruction, and "S0" identifies the
calculated value that is stored in the logic stack.

1 S0 identifies the calculated value that is stored in the logic stack.

2 After the execution of a Load, the value iv31 is lost.

Output networks and the logic stack

ENO is a binary output for boxes in LAD and FBD. If a LAD box has power flow at the EN
input and is executed without error, the ENO output passes power flow to the next LAD
element. You can use the ENO as an enable bit that indicates the successful completion of
an instruction. The ENO bit is used with the top of stack to affect power flow for execution of
subsequent instructions. STL instructions do not have an EN input. The top of the stack must
have a value of logic 1 for conditional instructions to be executed. In STL there is no ENO
output. However, the STL instructions that correspond to LAD and FBD instructions with
ENO outputs set a special ENO bit. This bit is accessible with the AND ENO (AENO)
instruction.

STL Description
AENO AENO is used in the STL representation of LAD/FBD box ENO bit. AENO performs a logical AND of
the ENO bit with the top of stack for the same effect as the ENO bit of a LAD/FBD box. The result of the
AND operation is the new top of stack value.

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7.1.4 STL logic stack instructions

STL1 Description
ALD The AND Load instruction (ALD) combines the values in the first and second levels of the stack using a logical
AND operation. The result is loaded in the top of stack. After the ALD is executed, the stack depth is decreased
by one.
OLD The OR Load instruction (OLD) combines the values in the first and second levels of the stack, using a logical
OR operation. The result is loaded in the top of the stack. After the OLD is executed, the stack depth is de-
creased by one.
LPS The Logic Push instruction (LPS) duplicates the top value on the stack and pushes this value onto the stack.
The bottom of the stack is pushed off and lost.
LRD The Logic Read instruction (LRD) copies the second stack value to the top of stack. The stack is not pushed or
popped, but the old top-of-stack value is destroyed by the copy.
LPP The Logic Pop instruction (LPP) pops one value off of the stack. The second stack value becomes the new top
of stack value.
LDS N The Load Stack instruction (LDS) duplicates the stack bit (N) on the stack and places this value on top of the
stack. The bottom of the stack is pushed off and lost.
AENO AENO is used in the STL representation of the LAD/FBD box ENO bit. AENO performs a logical AND of the
ENO bit with the top of stack for the same effect as the ENO bit of a LAD/FBD box. The result of the AND op-
eration is the new top of stack.
1 Not applicable for LAD or FBD

LDS (Load Stack) Input Data type Operands

N BYTE Constant (0 to 31)

As shown in the following figure, the CPU uses a logic stack to resolve the control logic. In
these examples, "iv0" to "iv31" identify the initial values of the logic stack, "nv" identifies a
new value provided by the instruction, and "S0" identifies the calculated value that is stored
in the logic stack.

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1 The value is unknown (it could be either a 0 or a 1).

2 After the execution of a Logic push or a Load stack instruction, value iv31 is lost.

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Logic Stack example: LAD networks transformed into STL code

LAD STL
Network 1
LD I0.0
LD I0.1
LD I2.0
A I2.1
OLD
ALD
= Q5.0
Network 2
LD I0.0
LPS
LD I0.5
O I0.6
ALD
= Q7.0
LRD
LD I2.1
O I1.3
ALD
= Q6.0
LPP
A I1.0
= Q3.0

7.1.5 NOT

LAD FBD STL Description

NOT The Not instruction (NOT) inverts the state of the power flow input.
LAD: The NOT contact changes the state of power flow input. When
power flow reaches the NOT contact, it stops. When power flow does
not reach the NOT contact, it supplies power flow.
FBD: The NOT instruction is represented as a graphical negation (bub-
ble) symbol on Boolean box input connectors and functions as a logic
state inverter.
STL: The NOT instruction changes the value on the top of the stack
from 0 to 1, or from 1 to 0.

See also
Bit logic input examples (Page 173)

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7.1.6 Positive and negative transition detectors

LAD FBD STL Description

EU The positive transition contact instruction (Edge Up) allows power to
ED flow for one scan for each OFF-to-ON transition.
The negative transition contact instruction (Edge Down) allows power
to flow for one scan for each ON-to-OFF transition.
S7-200 SMART CPUs support a combined total (positive and nega-
tive) of 1024 edge detector instructions in your program.
LAD: Positive and negative transition instructions are represented by
contacts.
FBD: The transition instructions are represented by the P and N box-
es.
STL: The positive transition is detected by the EU (Edge Up) instruc-
tion. Upon detection of a 0-to-1 transition in the value on the top of the
stack, the top of the stack value is set to 1; otherwise, it is set to 0.
The negative transition is detected by the ED (Edge Down) instruc-
tion. Upon detection of a 1-to-0 transition in the value on the top of the
stack, the top of the stack value is set to 1; otherwise, it is set to 0.

Input / output Data type Operand

IN (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
OUT (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow

Note
Because the Positive Transition and Negative Transition instructions require an on-to-off or
an off-to-on transition, you cannot detect an edge-up or edge-down transition on the first
scan. During the first scan, the CPU saves the initial input state in a memory bit. On
subsequent scans, these instructions compare the current state and the state of the memory
bit, to detect a transition.

See also
Bit logic input examples (Page 173)

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7.1.7 Coils: output and output immediate instructions

LAD FBD STL Description

= bit The Output instruction writes the new value for the output bit to the
process image register.
LAD and FBD: When the output instruction is executed, the S7-200
turns the output bit in the process image register ON or OFF. The as-
signed bit is set equal to power flow state.
STL: The value on the top of the stack is copied to the assigned bit.
=I bit The Output Immediate instruction writes the new value to both the
physical output and the corresponding process image register location
when the instruction is executed.
LAD and FBD: When the output immediate instruction is executed, the
physical output point (bit) is immediately set equal to power flow. The
"I" indicates an immediate reference; the new value is written to both
the physical output point and the corresponding process image register
address. This differs from the non-immediate references, which only
write the new value to the process image register.
STL: The instruction immediately copies the value on the top of the
stack to the assigned physical output bit and process image address.

Input / output Data type Operand

Bit BOOL I, Q, V, M, SM, S, T, C, L
Bit (immediate) BOOL Q
Input (LAD) BOOL Power flow
Input (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow

See also
Bit logic output examples (Page 174)

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7.1.8 Set, reset, set immediate, and reset immediate functions

LAD FBD STL Description

S bit, N The Set (S) and Reset (R) instructions set (ON) or reset (OFF) the
number of bits (N), starting at the address (bit). You can set or
reset from 1 to 255 bits.
If the Reset instruction specifies either a timer bit (T address) or
counter bit (C address), the instruction resets the timer or counter
R bit, N bit and clears the current value of the timer or counter.

SI bit, N The Set Immediate and Reset Immediate instructions immediately

set (ON) or immediately reset (OFF) the number of points (N),
starting at address (bit). You can set or reset from 1 to 255 points
immediately.
The "I" indicates an immediate reference; when the instruction is
RI bit, N executed, the new value is written to both the physical output point
and the corresponding process image register location. This differs
from the non-immediate references, which write the new value to
the process image register only.

Non-fatal errors with ENO = 0 SM bits affected

• N = 0 (zero) None
• 0006H Indirect address
• 0091H Operand out of range

Input / output Data type Operand

Bit BOOL I, Q, V, M, SM, S, T, C, L
Bit (immediate) BOOL Q
N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, Constant, *VD, *AC, *LD
Input (LAD) BOOL Power flow
Input (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow

See also
Bit logic input examples (Page 173)
Bit logic output examples (Page 174)

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7.1.9 Set and reset dominant bistable

LAD/FBD 1 Description
The bit parameter assigns the Boolean address that is set or reset. The optional OUT connection
reflects the signal state of the Bit parameter.
SR (Set dominant bistable) is a latch where the set dominates. If the set (S1) and reset (R) sig-
nals are both true, the output (OUT) is true.

RS (Reset dominant bistable) is a latch where the reset dominates. If the set (S) and reset (R1)
signals are both true, the output (OUT) is false.

1 Not applicable for STL

Input / outputs Data type Operand

bit BOOL I, Q, V, M, S
S1, R (LAD SR) BOOL Power flow
S, R1 (LAD RS) BOOL Power flow
OUT (LAD) BOOL Power flow
S1, R (FBD SR) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
S, R1 (FBD RS) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
OUT (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow

SR truth table

S1 R Out (bit)
0 0 Previous state
0 1 0
1 0 1
1 1 1

RS truth table

S R1 Out (bit)
0 0 Previous state
0 1 0
1 0 1
1 1 0

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Example SR and RS

LAD STL
NETWORK 1
LD I0.0
LD I0.1
NOT
A Q0.0
OLD
= Q0.0
NETWORK 2
LD I0.0
LD I0.1
NOT
LPS
A Q0.1
= Q0.1
LPP
ALD
O Q0.1
= Q0.1

7.1.10 NOP (No operation) instruction

LAD STL Description

NOP N The No Operation (NOP) instruction has no effect on the user program execution.
This instruction is not available in FBD mode. The operand N is a number from 0
to 255.

Inputs / Output Data type Operand

N (LAD, STL) BYTE N: Constant (0 to 255)

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7.1.11 Bit logic input examples

LAD STL
Normally-open contacts I0.0 AND I0.1 must be ON Network 1
(closed) to activate Q0.0. The NOT instruction acts LD I0.0
as an inverter. In RUN mode, Q0.0 and Q0.1 have A I0.1
opposite logic states. = Q0.0
NOT
= Q0.1

(Normally-open contact I0.2 must be ON) or (Normal- Network 2

ly-closed contact I0.3 must be OFF), to activate LD I0.2
Q0.2. One or more parallel LAD branches (OR logic) ON I0.3
must be true to make the output active. = Q0.2

A positive Edge Up input on a P contact or a nega- Network 3

tive Edge Down input on an N contact outputs a LD I0.4
pulse with a 1 scan cycle duration. In RUN mode, the LPS
pulsed state changes of Q0.4 and Q0.5 are too fast EU
to be visible in program status view. The Set and S Q0.3, 1
Reset outputs latch the pulse state into Q0.3 and = Q0.4
make the state change visible in program status
LPP
view.
ED
R Q0.3, 1
= Q0.5

Run-mode timing for input example

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7.1.12 Bit logic output examples

LAD STL
Output instructions assign bit values to external I/O Network 1
(I, Q) and internal memory (M, SM, T, C, V, S, L). LD I0.0
= Q0.0
= Q0.1
= V0.0

Set a sequential group of 6 bits to a value of 1. Spec- Network 2

ify a starting bit address and how many bits to set. LD I0.1
The program status indicator for Set is ON when the S Q0.2, 6
value of the first bit (Q0.2) is 1.

Reset a sequential group of 6 bits to a value of 0. Network 3

Specify a starting bit address and how many bits to LD I0.2
reset. The program status indicator for Reset is ON R Q0.2, 6
when the value of the first bit (Q0.2) is 0.

Sets and resets 8 output bits (Q1.0 to Q1.7) as a Network 4

group. LD I0.3
LPS
A I0.4
S Q1.0, 8
LPP
A I0.5
R Q1.0, 8
The Set and Reset instructions perform the function Network 5
of a latched relay. To isolate the Set/Reset bits, LD I0.6
make sure they are not overwritten by another as- = Q1.0
signment instruction. In this example, Network 4 sets
and resets eight output bits (Q1.0 to Q1.7) as a
group. In RUN mode, Network 5 can overwrite the
Q1.0 bit value and control the Set/Reset program
status indicators in Network 4.

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Run-mode timing for output examples

7.2 Clock

7.2.1 Read and set real-time clock

LAD / FBD STL Description

TODR T The Read real-time clock instruction reads the current time and date from the CPU
and loads it in an 8 byte Time buffer starting at byte address T.

TODW T The Set real-time clock instruction writes a new time and date to the CPU using the
8 byte Time buffer data that is assigned by T.

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Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0007H T data error

Input Data type Operand

T BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC

Note
READ_RTC, SET_RTC programming tips
These instructions do not accept Invalid dates. If you enter February 30, for example, a time-
of-day non-fatal error occurs (0007H).
Do not use the READ_RTC / SET_RTC instructions in both the main program and in an
interrupt routine. A READ_RTC / SET_RTC instruction in an interrupt routine cannot execute
while another READ_RTC / SET_RTC instruction is executing. In this case, the CPU sets
system flag bit SM4.3, indicating that two simultaneous accesses to the clock were
attempted resulting in a T data error (non-fatal error 0007H).
The time-of-day clock in the CPU uses only the least significant two digits for the year, so 00
represents the year 2000. User programs that use the year's value must take into account
the two-digit representation.
The CPU handles leap year correctly through year 2099.

Format of 8 byte time buffer, beginning at byte address T

You must assign all date and time values in BCD format (for example, 16#12 for the year
2012). The BCD value range of 00 to 99 can assign years, in 2000 to 2099 range.

T byte Description Data value

0 Year 00 to 99 (BCD value) Year 20xx: where xx is the two digit BCD value in
T-byte 0
1 Month 01 to 12 (BCD value)
2 Day 01 to 31 (BCD value)
3 Hour 00 to 23 (BCD value)
4 Minute 00 to 59 (BCD value)
5 Second 00 to 59 (BCD value)
6 reserved Always set to 00
7 Day of week Value ignored when written with the SET_RTC / TODW instruction.
Value reports correct day of week when read with the READ_RTC /
TODR instruction based upon current Year/Month/Day values.
1 to 7, 1 = Sunday, 7 = Saturday (BCD value)

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Extended power outage effect on the CPU clock

See the S7-200 SMART system manual appendix A CPU specifications, for how long the
real-time clock can maintain the correct time during power outages.
A CPU initializes with the time values shown in the following table, after an extended power
outage.

Date Time Day of week

01-Jan-2000 00:00:00 Saturday

Note
Compact serial (CRs) CPU models do not have a RTC (Real-time Clock)
You can use the READ_RTC and SET_RTC instructions to set the year, date, and time
values in compact serial (CRs) CPU models, but the values will be lost on the next CPU
power off-on cycle. On power-up, the date and time will initialize to January 1, 2000.

7.2.2

7.2.3 Read and set real-time clock extended

LAD / FBD STL Description

TODRX T The Read real-time clock extended instruction reads the current time, date, and
daylight saving configuration from the PLC and loads it in a 19-byte buffer begin-
ning at the address assigned by T.

TODWX T The Set real-time clock instruction writes a new time, date, and daylight saving
configuration to the PLC using the 19-byte buffer data that is assigned by byte
address T.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0007H T data error
• 0091H Operand out of range

Input Data type Operand

T BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC

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Note
READ_RTCX, SET_RTCX programming tips
These instructions do not accept Invalid dates. If you enter February 30, for example, a time-
of-day non-fatal error occurs (0007H).
Do not use the READ_RTCX / SET_RTCX instructions in both the main program and in an
interrupt routine. A READ_RTCX / SET_RTCX instruction in an interrupt routine cannot
execute while another READ_RTCX / SET_RTCX instruction is executing. In this case, the
CPU sets system flag bit SM4.3, indicating that two simultaneous accesses to the clock were
attempted resulting in a T data error (non-fatal error 0007H).
The time-of-day clock in the CPU uses only the least significant two digits for the year, so 00
represents the year 2000. User programs that use the year's value must take into account
the two-digit representation.
The CPU handles leap year correctly through year 2099.

Format of 19 byte time buffer, beginning at byte address T

Note
T bytes (9 to18) or (9 to 20) are used only when a time correction mode is assigned in byte
8. Otherwise, the last values written to bytes (9 to18) or (9 to 20) by
STEP 7-Micro/WIN SMART or the SET_RTCX instruction are returned.

You must assign all date and time values in BCD format (for example, 16#12 for the year
2012). The BCD value range of 00 to 99 can assign the year in the range of 2000 to 2099.

T byte Description Data value

0 Year 00 to 99 (BCD value) Year 20xx: where xx is the two digit BCD
value in T-byte 0
1 Month 01 to 12 (BCD value)
2 Day 01 to 31 (BCD value)
3 Hour 00 to 23 (BCD value)
4 Minute 00 to 59 (BCD value)
5 Second 00 to 59 (BCD value)
6 reserved Always set to 00
7 Day of week Value ignored when written with the SET_RTCX / TODWX in-
struction.
Value reports correct day of week when read with the
READ_RTCX / TODRX instruction based upon current
Year/Month/Day values.
1 to 7, 1 = Sunday, 7 = Saturday (BCD value)

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T byte Description Data value

8 Correction mode: 00H = correction disabled
For Daylight saving time 01H = EU (time zone offset from UTC = 0 hrs) 1
(DST) 02H = EU (time zone offset from UTC = +1 hrs) 1
03H = EU (time zone offset from UTC = +2 hrs) 1
04H-07H = reserved
08H = EU (time zone offset from UTC = -1 hrs) 1
09H-0FH = reserved
10H = US 2
11H = Australia 3
12H = reserved
13H = New Zealand 4
14H-EDH = reserved
EEH = user defined (day of week) (using values in bytes 9-20)
EFH-FDH reserved
FEH = reserved
FFH = user defined (day of month) (using values in bytes 9-18)
The following bytes 9-18 are used only for correction mode = FFH (legacy user assigned)
9 DST correction hours 0 to 23 (BCD value)
10 DST correction minutes 0 to 59 (BCD value)
11 DST beginning month 1 to 12 (BCD value)
12 DST beginning day 1 to 31 (BCD value)
13 DST beginning hour 0 to 23 (BCD value)
14 DST beginning minute 0 to 59 (BCD value)
15 DST ending month 1 to 12 (BCD value)
16 DST ending day 1 to 31 (BCD value)
17 DST ending hour 0 to 23 (BCD value)
18 DST ending minute 0 to 59 (BCD value)
The following bytes 9-20 are used only for correction mode = EEH (extended user assigned)
9 DST correction hours 0 to 23 (BCD value)
10 DST correction minutes 0 to 59 (BCD value)
11 DST beginning month 1 to 12 (BCD value)
12 DST beginning week 1 to 5 (BCD value) 5
13 DST beginning weekday 1 to 7 (BCD value)
14 DST beginning hour 0 to 23 (BCD value)
15 DST beginning minute 0 to 59 (BCD value)
16 DST ending month 1 to 12 (BCD value)
17 DST ending week 1 to 5 (BCD value) 5
18 DST ending weekday 1 to 7 (BCD value)

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T byte Description Data value

19 DST ending hour 0 to 23 (BCD value)
20 DST ending minute 0 to 59 (BCD value)
1 EU convention: Adjust time ahead one hour on last Sunday in March at 1:00 a.m. UTC. Adjust
time back one hour on last Sunday in October at 2:00 a.m. UTC. (The local time when the correc-
tion is made depends upon the time zone offset from UTC).
2 US convention: 2007 standard - Adjust time ahead one hour on second Sunday in March at 2:00
a.m. local time. Adjust time back one hour on first Sunday in November at 2:00 a.m. local time.
3 Australia convention: 2007 standard - Adjust time ahead one hour on first Sunday in October at
2:00 a.m. local time. Adjust time back one hour on first Sunday in April at 2:00 a.m. local time (also
for Australia - Tasmania).
4 New Zealand convention: 2007 standard - Adjust time ahead one hour on last Sunday in Septem-
ber at 2:00 a.m. local time. Adjust time back one hour on first Sunday in April at 2:00 a.m. local
time.
5 To assign the last occurrence of the weekday in the month (for example, the last Monday in April),
set the week = 5.

Extended power outage effect on the CPU clock

See the S7-200 SMART system manual appendix A CPU specifications, for how long the
real-time clock can maintain the correct time during power outages.
A CPU initializes with the time values shown in the following table, after an extended power
outage.

Date Time Day of week

01-Jan-2000 00:00:00 Saturday

Note
Compact serial (CRs) CPU models do not have a RTC (Real-time Clock)
You can use the READ_RTCX and SET_RTCX instructions to set the year, date, and time
values in compact serial (CRs) CPU models, but the values will be lost on the next CPU
power off-on cycle. On power-up, the date and time will initialize to January 1, 2000.

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7.3 Communication

7.3.1 GET and PUT (Ethernet)

You can use the GET and PUT instructions for communication between S7-200 SMART
CPUs through the Ethernet connection.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

Table 7- 1 GET and PUT instructions

LAD/FBD STL Description

GET table The GET instruction initiates a communications operation on the
Ethernet port to gather data from a remote device, as defined in the
description table (TABLE).
The GET instruction can read up to 222 bytes of information from a
remote station.
PUT table The PUT instruction initiates a communications operation on the
Ethernet port to write data to a remote device, as defined in the
description table (TABLE).
The PUT instruction can write up to 212 bytes of information to a
remote station.

You can have any number of GET and PUT instructions in the program, but only a maximum
of 16 GET and PUT instructions can be activated at any one time. For example, you can
have eight GET and eight PUT instructions, or six GET and ten PUT instructions, active at
the same time in a given CPU.
When you execute a GET or PUT instruction, the CPU makes an Ethernet connection to the
remote IP address in the GET or PUT table. The CPU maintains a maximum of eight
connections at a time. Once a connection is established, that connection is maintained until
the CPU goes to STOP mode.
The CPU utilizes a single connection for all GET/PUT instructions that are directed to the
same IP address. For example, if there are three GET instructions enabled at the same time
when the remote IP address is 192.168.2.10, then the GET instructions execute sequentially
on one Ethernet connection to IP address 192.168.2.10.
If you try to create a ninth connection (a ninth IP address), the CPU searches through the
connections to find the connection that has been inactive for the longest period of time. The
CPU disconnects this connection and then creates a connection to the new IP address.
The GET and PUT instructions require additional communication background time (refer to
"Configuring communication" (Page 128)) when they are processing/active/busy and also
when they are just maintaining the connection to the other device. The amount of
communication background time required depends on the number of GET and PUT

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instruction that are active/busy, how often the GET and PUT instructions are executed, and
the number of connections that are currently open. You should adjust the communication
background time to a higher value if the communication performance is slow.

Table 7- 2 Valid operands for the GET and PUT instructions

Inputs/Outputs Data Type Operands

TABLE BYTE IB, QB, VB, MB, SMB, SB, *VD, *LD, *AC

Error conditions that set ENO = 0:

● 0006 (indirect address)
● If the function returns an error and sets the E bit of table status byte (see the figure
below)
The following figure describes the table that is referenced by the TABLE parameter, and the
following table lists the error codes.

Table 7- 3 Definition of GET and PUT instructions TABLE parameter

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
0 D1 A2 E3 0 Error code
1 Remote
2 station
3 IP
4 Address 4
5 Reserved = 0 (Must be set to zero)
6 Reserved = 0 (Must be set to zero)
7
8 Pointer to the data
9 area in the
10 remote station
(I, Q, M, V, or DB1) 5

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Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
11 Data length 6
12
13 Pointer to the data
14 area in the
15 local station (this CPU)
(I, Q, M, V, or DB1) 7
1 D - Done (function has been completed)
2 A - Active (function has been queued)
3 E - Error (function returned an error)
4 Remote station IP address: The address of the CPU whose data is to be accessed.
5 Pointer to the data area in the remote station: An indirect pointer to the data that is to be accessed
in the remote station.
6 Data length: The number of bytes of data that are to be accessed in the remote station (1 to 212
bytes for PUT and 1 to 222 bytes for GET).
7 Pointer to the data area in the local station: An indirect pointer to the data that is to be accessed in
the local station (this CPU).

Table 7- 4 Error codes for the GET and PUT instructions TABLE parameter

Code Definition
0 No error
1 Illegal parameter in the PUT/GET table:
• Local area is not I, Q, M, or V
• Local area is not large enough for the data length requested
• Data length is zero or greater than 222 bytes for a GET or greater than 212 bytes for a PUT
• Remote area is not I, Q, M, or V
• Remote IP address is illegal (0.0.0.0)
• Remote IP address is a broadcast address or a multicast address
• Remote IP address is the same as the Local IP address
• Remote IP address is on a different subnet
2 Too many PUT/GET instructions are currently active (only 16 allowed)
3 No connection available. All connections are currently active with outstanding requests
4 Error returned from remote CPU:
• Too much data was requested or sent
• Writing to Q memory is not allowed in STOP mode
• Memory area is write-protected (see SDB configuration)

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Code Definition
5 No connection available to the remote CPU:
• Remote CPU does not have an available server connection
• Connection to remote CPU was lost (CPU powered off, physical disconnect)
6 to 9, Not used (Reserved for future use)
A to F

The following figure shows an example to illustrate the utility of the GET and PUT
instructions. For this example, consider a production line where tubs of butter are being filled
and sent to one of four boxing machines (case packers). The case packer packs eight tubs
of butter into a single cardboard box. A diverter machine controls the flow of butter tubs to
each of the case packers. Four CPUs control the case packers, and a CPU with a TD 400
operator interface controls the diverter.

t Out of butter tubs to pack; t=1, out of butter tubs

b Box supply is low; b=1, must add boxes in the next 30 minutes
g Glue supply is low; g=1, must add glue in the next 30 minutes
eee Error code identifying the type of fault experienced
f Fault indicator; f=1, the case packer has detected an error

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The following figure shows the GET table (VB200) and PUT table (VB300) for accessing the
data in station 2. The Diverter CPU uses a GET instruction to read the control and status
information on a continuous basis from each of the case packers. Each time a case packer
has packed 100 cases, the diverter notes this and sends a message to clear the status word
using a PUT instruction.

Table 7- 5 GET and PUT instructions buffer for reading from and clearing the count of Case Packer
1

GET_ Bit Bit Bit Bit Bit Bit Bit Bit PUT_ Bit Bit Bit Bit Bit Bit Bit Bit
TABLE 7 6 5 4 3 2 1 0 TABLE 7 6 5 4 3 2 1 0
buffer buffer
VB200 D A E 0 Error code VB300 D A E 0 Error code
VB201 Remote station IP address = 192. VB301 Remote station IP address = 192.
VB202 168. VB302 168.
VB203 50. VB303 50.
VB204 2 VB304 2
VB205 Reserved = 0 (Must be set to zero) VB305 Reserved = 0 (Must be set to zero)
VB206 Reserved = 0 (Must be set to zero) VB306 Reserved = 0 (Must be set to zero)
VB207 Pointer to the data VB307 Pointer to the data
VB208 area in the VB308 area in the
VB209 remote station = VB309 remote station =
VB210 (&VB100) VB310 (&VB101)
VB211 Data length = 3 bytes VB311 Data length = 2 bytes
VB212 Pointer to the data VB312 Pointer to the data
VB213 area in the VB313 area in the
VB214 local station (this CPU) = VB314 local station (this CPU) =
VB215 (&VB216) VB315 (&VB316)
VB216 Control VB316 0
VB217 Status MSB VB317 0
VB218 Status LSB

In this example, the data immediately follows the PUT and GET tables. This data can be
placed anywhere in the CPU memory since it is pointed to by the local station pointer in a
table (for example, VB212 - VB215).

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Table 7- 6 Example: GET and PUT instructions

Network 1 On the first scan, clear all

LD SM0.1 receive and transmit buff-
FILL +0, VW200, 40 ers.
FILL +0, VW300, 40

Network 2 When the GET "Done" bit

LD V200.7 (V200.7) is set and
AW= VW217, +100 100 cases have been
MOVB 192, VB301 packed:
MOVB 168, VB302 1. Load the station ad-
MOVB 50, VB303 dress of case packer 1.
MOVB 2, VB304
MOVW 0, VB305 2. Load a pointer to the
MOVD &VB101, VD307 data in the remote sta-
MOVB 2, VB311 tion.
MOVD &VB316, VD312 3. Load the length of data
MOVW 0, VW316 to be transmitted.
PUT VB300 4. Load the data to
transmit.
Reset the number of cases
packed by case packer 1

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Network 3 When the GET "Done" bit

LD V200.7 is set, save the control
MOVB VB216, VB400 data from case packer 1.

Network 4 If not the first scan and

LDN SM0.1 there are no errors:
AN V200.6 1. Load the station ad-
AN V200.5 dress of case packer 1.
MOVB 192, VB201
MOVB 168, VB202 2. Load a pointer to the
MOVB 50, VB203 data in the remote sta-
MOVB 2, VB204 tion.
MOVW 0, VB205 3. Load the length of data
MOVD &VB100, VD207 to be received.
MOVB 3, VB211 4. Read the control and
MOVD &VB216, VD212 status data in case
GET VB200 packer 1.

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7.3.2 Transmit and receive (Freeport on RS485/RS232)

You can use the Transmit (XMT) and Receive (RCV) instructions for communication
between a S7-200 SMART CPU and other devices through the CPU serial port(s). Each
S7-200 SMART CPU provides an integrated RS485 port (Port 0). The standard CPUs
additionally support an optional CM01 Signal Board (SB) RS232/RS485 port (Port 1). The
communication protocol must be implemented in the user program.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of signal boards.

LAD / FBD STL Description

XMT TBL, PORT The Transmit instruction (XMT) is used in Freeport mode to transmit data
by means of the communications port(s).

RCV TBL, PORT The Receive instruction (RCV) initiates or terminates the receive message
function. You must specify a start and an end condition for the Receive
box to operate. Messages received through the specified port (PORT) are
stored in the data buffer (TBL). The first entry in the data buffer specifies
the number of bytes received.

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Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM 86.6 Receive message terminated on port 0
• 0009H Simultaneous Trans- • SM 186.6 Receive message terminated on port 1
mit/Receive on port 0
• 000BH Simultaneous Trans-
mit/Receive on port 1
• 0090H Port number is invalid
• Receive parameter error sets
SM86.6 or SM186.6
• CPU is not in Freeport mode

Input / output Data type Operand

TBL BYTE IB, QB, VB, MB, SMB, SB, *VD, *LD, *AC
PORT BYTE Constant: 0 or 1
Note: The two available ports are as follows:
• Integrated RS485 port (Port 0),
• CM01 Signal Board (SB) RS232/RS485 port (Port 1)

Using Freeport mode to control the serial communications port

You can select the Freeport mode to control the serial communications port of the CPU by
means of your user program. When you select Freeport mode, your program controls the
operation of the communications port through the use of the receive interrupts, the transmit
interrupts, the Transmit instruction, and the Receive instruction and entirely controls the
communications protocol while in Freeport mode. You use SMB30 and SMB130 to select the
baud rate and parity.
The CPU assigns two special memory bytes to the two physical ports:
● SMB30 to the integrated RS485 port (Port 0)
● SMB130 to the CM01 RS232/RS485 Signal Board (SB) port (Port 1)
The Freeport mode is disabled and normal communications are re-established (for example,
HMI device access) when the CPU is in STOP mode.
In the simplest case, you can send a message to a printer or a display using only the
Transmit (XMT) instruction. Other examples include a connection to a bar code reader, a
weigh scale, and a welder. In each case, you must write your program to support the
protocol that is used by the device with which the CPU communicates while in Freeport
mode.

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You can only use Freeport communications when the CPU is in RUN mode. Enable the
Freeport mode by setting a value of 01 in the protocol select field of SMB30 (Port 0) or
SMB130 (Port 1). While in Freeport mode, you cannot communicate with an HMI on the
same port.

Note
The serial CR model CPUs disable Freeport mode when you connect a USB-PPI cable to
the CPU. Likewise, the CPU inhibits the switch to Freeport mode if you connect a USB-PPI
cable to the CRs CPUs.

Changing PPI communications to Freeport mode

SMB30 and SMB130 configure the communications ports, 0 and 1 respectively, for Freeport
operation and provide selection of baud rate, parity, and number of data bits. The following
figure describes the Freeport control byte. One stop bit is generated for all configurations.

pp Parity select d Data bits per character

00 = No parity 0= 8 bits per character
01 = Even parity 1= 7 bits per character
10 = No parity
11 = Odd parity
bbb Freeport baud rate mm Protocol selection
000 = 38400 00 = PPI slave mode
001 = 19200 01 = Freeport mode
010 = 9600 10 = Reserved (defaults to PPI slave mode)
011 = 4800 11 = Reserved (defaults to PPI slave mode)
100 = 2400
101 = 1200
110 = 115200
111 = 57600

Transmit data
The Transmit instruction lets you send a buffer of one or more characters, up to a maximum
of 255. The following figure shows the format of the Transmit buffer.

① Number of bytes to transmit

② Characters of the message

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If an interrupt routine is attached to the transmit complete event, the CPU generates an
interrupt (interrupt event 9 for port 0 and interrupt event 26 for port 1) after the last character
of the buffer is sent.
You can transmit without using interrupts (for example, sending a message to a printer) by
monitoring SM4.5 (port 0) or SM4.6 (port 1) to signal when transmission is complete.
You can use the Transmit instruction to generate a BREAK condition by setting the number
of characters to zero and then executing the Transmit instruction. This generates a BREAK
condition on the line for 16-bit times at the current baud rate. Transmitting a BREAK is
handled in the same manner as transmitting any other message, in that a Transmit interrupt
is generated when the BREAK is complete and SM4.5 or SM4.6 signals the current status of
the Transmit operation.

Receive data

The Receive instruction lets you receive

a buffer of one or more characters, up to
a maximum of 255. The following figure
shows the format of the Receive buffer.

① Number of bytes received (byte field)

② Start character
③ Message
④ End character
⑤ Characters of the message
If an interrupt routine is attached to the receive message complete event, the CPU generates
an interrupt (interrupt event 23 for port 0 and interrupt event 24 for port 1) after the last
character of the buffer is received.
You can receive messages without using interrupts by monitoring SMB86 (port 0) or
SMB186 (port 1). This byte is non-zero when the Receive instruction is inactive or has been
terminated. It is zero when a receive is in progress.
As shown in the following table, the Receive instruction allows you to select the message
start and message end conditions, using SMB86 through SMB94 for port 0 and SMB186
through SMB194 for port 1.

Note
The receive message function is automatically terminated in case of a framing, parity,
overrun, or break error.
You must define a start condition and an end condition (maximum character count) for the
receive message function to operate.

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Receive buffer format (SMB86 to SMB94, and SMB186 to SMB194)

Port 0 Port 1 Description

SMB86 SMB186 Receive message status byte

n: 1 = Receive message function terminated; user issued disable command.

r: 1 = Receive message function terminated; error in input parameters or missing start or end con-
dition.
e: 1 = End character received.
t: 1 = Receive message function terminated; timer expired.
c: 1 = Receive message function terminated; maximum character count achieved.
p: 1 = Receive message function terminated; a parity error.
SMB87 SMB187 Receive message control byte

en:
0 = Receive message function is disabled.
1 = Receive message function is enabled.
The enable/disable receive message bit is checked each time the RCV instruction is executed.
sc:
0 = Ignore SMB88 or SMB188.
1 = Use the value of SMB88 or SMB188 to detect start of message.
ec:
0 = Ignore SMB89 or SMB189.
1 = Use the value of SMB89 or SMB189 to detect end of message.
il:
0 = Ignore SMB90 or SMB190.
1 = Use the value of SMB90 or SMB190 to detect start of message.
c/m:
0 = Timer is an inter-character timer.
1 = Timer is a message timer.
tmr:
0 = Ignore SMW92 or SMW192.
1 = Terminate receive if the time period in SMW92 or SMW192 is exceeded.
bk:
0 = Ignore break conditions.
1 = Use break condition as start of message detection.
SMB88 SMB188 Start of message character.
SMB89 SMB189 End of message character.
SMW90 SMW190 Idle line time period given in milliseconds. The first character received after idle line time has ex-
pired is the start of a new message.
SMW92 SMW192 Inter-character/message timer time-out value given in milliseconds. If the time period is exceeded,
the receive message function is terminated.
SMB94 SMB194 Maximum number of characters to be received (1 to 255 bytes). This range must be set to the
expected maximum buffer size, even if the character count message termination is not used.

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Start and End conditions for the Receive instruction

The Receive instruction uses the bits of the receive message control byte (SMB87 or
SMB187) to define the message start and end conditions.

Note
If there is traffic present on the communications port from other devices when the Receive
instruction is executed, the receive message function could begin receiving a character in
the middle of that character, resulting in a possible parity or framing error and termination of
the receive message function. If parity is not enabled the received message could contain
incorrect characters. This situation can occur when the start condition is specified to be a
specific start character or any character, as described in item 2 and item 6 below.
The Receive instruction supports several message start conditions. Specifying a start
condition involving a break or an idle line detection avoids the problem of starting a message
in the middle of a character by forcing the receive message function to synchronize the start
of the message with the start of a character before placing characters into the message
buffer.

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The Receive instruction supports several start conditions:

1. Idle line detection: The idle line condition is defined as a quiet or idle time on the
transmission line. A receive is started when the communications line has been quiet or
idle for the number of milliseconds specified in SMW90 or SMW190. When the Receive
instruction in your program is executed, the receive message function initiates a search
for an idle line condition. If any characters are received before the idle line time expires,
the receive message function ignores those characters and restarts the idle line timer
with the time from SMW90 or SMW190. See the following figure. After the idle line time
expires, the receive message function stores all subsequent characters received in the
message buffer.

The idle line time should always be greater than the time to transmit one character (start
bit, data bits, parity and stop bits) at the specified baud rate. A typical value for the idle
line time is three character times at the specified baud rate.

You use idle line detection as a start condition for binary protocols, protocols where there
is not a particular start character, or when the protocol specifies a minimum time between
messages.

Setup: il = 1, sc = 0, bk = 0, SMW90/SMW190 = idle line timeout in milliseconds

① Receive instruction is executed: Starts the idle time

② Restarts the idle time
③ Idle time is detected: Starts the Receive Message function
④ First character is placed in the message buffer

2. Start character detection: The start character is any character which is used as the first
character of a message. A message is started when the start character specified in
SMB88 or SMB188 is received. The receive message function stores the start character
in the receive buffer as the first character of the message. The receive message function
ignores any characters that are received before the start character. The start character
and all characters received after the start character are stored in the message buffer.

Typically, you use start character detection for ASCII protocols in which all messages
start with the same character.

Setup: il = 0, sc = 1, bk = 0, SMW90/SMW190 = don't care, SMB88/SMB188 = start

character
3. Idle line and start character: The Receive instruction can start a message with the
combination of an idle line and a start character. When the Receive instruction is
executed, the receive message function searches for an idle line condition. After finding
the idle line condition, the receive message function looks for the specified start

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character. If any character but the start character is received, the receive message
function restarts the search for an idle line condition. All characters received before the
idle line condition has been satisfied and before the start character has been received are
ignored. The start character is placed in the message buffer along with all subsequent
characters.

The idle line time should always be greater than the time to transmit one character (start
bit, data bits, parity and stop bits) at the specified baud rate. A typical value for the idle
line time is three character times at the specified baud rate.

Typically, you use this type of start condition when there is a protocol that specifies a
minimum time between messages, and the first character of the message is an address
or something which specifies a particular device. This is most useful when implementing
a protocol where there are multiple devices on the communications link. In this case the
Receive instruction triggers an interrupt only when a message is received for the specific
address or devices specified by the start character.

Setup: il = 1, sc = 1, bk = 0, SMW90/SMW190 > 0, SMB88/SMB188 = start character

4. Break detection: A break is indicated when the received data is held to a zero value for a
time greater than a full character transmission time. A full character transmission time is
defined as the total time of the start, data, parity and stop bits. If the Receive instruction is
configured to start a message on receiving a break condition, any characters received
after the break condition are placed in the message buffer. Any characters received
before the break condition are ignored.

Typically, you use break detection as a start condition only when a protocol requires it.

Setup: il = 0, sc = 0, bk = 1, SMW90/SMW190 = don't care, SMB88/SMB188 = don't care

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5. Break and a start character: The Receive instruction can be configured to start receiving
characters after receiving a break condition, and then a specific start character, in that
sequence. After the break condition, the receive message function looks for the specified
start character. If any character but the start character is received, the receive message
function restarts the search for a break condition. All characters received before the break
condition has been satisfied and before the start character has been received are
ignored. The start character is placed in the message buffer along with all subsequent
characters.

Setup: il = 0, sc = 1, bk = 1, SMW90/SMW190 = don't care, SMB88/SMB188 = start

character
6. Any character: The Receive instruction can be configured to immediately start receiving
any and all characters and placing them in the message buffer. This is a special case of
the idle line detection. In this case the idle line time (SMW90 or SMW190) is set to zero.
This forces the Receive instruction to begin receiving characters immediately upon
execution.

Setup: il = 1, sc = 0, bk = 0, SMW90/SMW190 = 0, SMB88/SMB188 = don't care

Starting a message on any character allows the message timer to be used to time out the
receiving of a message. This is useful in cases where Freeport is used to implement the
master or host portion of a protocol and there is a need to time out if no response is
received from a slave device within a specified amount of time. The message timer starts
when the Receive instruction executes because the idle line time was set to zero. The
message timer times out and terminates the receive message function if no other end
condition is satisfied.

Setup: il = 1, sc = 0, bk = 0, SMW90/SMW190 = 0, SMB88/SMB188 = don't care, c/m = 1,

tmr = 1, SMW92 = message timeout in milliseconds
The Receive instruction supports several ways to terminate a message. The message can
be terminated on one or a combination of the following:
1. End character detection: The end character is any character which is used to denote the
end of the message. After finding the start condition, the Receive instruction checks each
character received to see if it matches the end character. When the end character is
received, it is placed in the message buffer and the receive is terminated.

Typically, you use end character detection with ASCII protocols where every message
ends with a specific character. You can use end character detection in combination with
the intercharacter timer, the message timer or the maximum character count to terminate
a message.

Setup: ec = 1, SMB89/SMB189 = end character

2. Intercharacter timer: The intercharacter time is the time measured from the end of one
character (the stop bit) to the end of the next character (the stop bit). If the time between

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characters (including the second character) exceeds the number of milliseconds specified
in SMW92 or SMW192, the receive message function is terminated. The intercharacter
timer is restarted on each character received. See the following figure.

You can use the intercharacter timer to terminate a message for protocols which do not
have a specific end-of-message character. This timer must be set to a value greater than
one character time at the selected baud rate since this timer always includes the time to
receive one entire character (start bit, data bits, parity and stop bits).

You can use the intercharacter timer in combination with the end character detection and
the maximum character count to terminate a message.

Setup: c/m = 0, tmr = 1, SMW92/SMW192 = timeout in milliseconds

① Restarts the intercharacter timer

② The intercharacter timer expires: Terminates the message and generates the Receive mes-
sage interrupt

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3. Message timer: The message timer terminates a message at a specified time after the
start of the message. The message timer starts as soon as the start condition(s) for the
receive message function have been met. The message timer expires when the number
of milliseconds specified in SMW92 or SMW192 has passed. See the following figure.

Typically, you use a message timer when the communications devices cannot guarantee
that there will not be time gaps between characters or when operating over modems. For
modems, you can use a message timer to specify a maximum time allowed to receive the
message after the message has started. A typical value for a message timer would be
about 1.5 times the time required to receive the longest possible message at the selected
baud rate.

You can use the message timer in combination with the end character detection and the
maximum character count to terminate a message.

Setup: c/m = 1, tmr = 1, SMW92/SMW192 = timeout in milliseconds

① Start of the message: Starts the message timer

② The message timer expires: Terminates the message and generates the Receive message
interrupt

4. Maximum character count: The Receive instruction must be told the maximum number of
characters to receive (SMB94 or SMB194). When this value is met or exceeded, the
receive message function is terminated. The Receive instruction requires that the user
specify a maximum character count even if this is not specifically used as a terminating
condition. This is because the Receive instruction needs to know the maximum size of
the receive message so that user data placed after the message buffer is not overwritten.

The maximum character count can be used to terminate messages for protocols where
the message length is known and always the same. The maximum character count is
always used in combination with the end character detection, intercharacter timer, or
message timer.
5. Parity errors: The Receive instruction automatically terminates when the hardware signals
a parity, framing, or overrun error; or if a break condition is detected after the start of a
message. Parity errors occur only if parity is enabled in SMB30 or SMB130. Framing
errors occur if the stop bit is not correct. Overrun errors occur if characters come in to
quickly for the hardware to handle. A break condition terminates a message because it
resembles a parity or framing error to the hardware. There is no way to disable this
function.
6. User termination: The user program can terminate a receive message function by
executing another Receive instruction with the enable bit (EN) in SMB87 or SMB187 set
to zero. This immediately terminates the receive message function.

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Using character interrupt control to receive data

To allow complete flexibility in protocol support, you can also receive data using character
interrupt control. Each character received generates an interrupt. The received character is
placed in SMB2, and the parity status (if enabled) is placed in SM3.0 just prior to execution
of the interrupt routine attached to the receive character event. SMB2 is the Freeport receive
character buffer. Each character received while in Freeport mode is placed in this location for
easy access from the user program. SMB3 is used for Freeport mode and contains a parity
error bit that is turned on when a parity, framing, overrun, or break error is detected on a
received character. All other bits of the byte are reserved. Use the parity bit either to discard
the message or to generate a negative acknowledgement to the message.
When the character interrupt is used at high baud rates (38.4 Kbps to 115.2 Kbps), the time
between interrupts is very short. For example, the character interrupt for 38.4 Kbps is
260 microseconds, for 57.6 Kbps is 173 microseconds, and for 115.2 Kbps is
86 microseconds. Ensure that you keep the interrupt routines very short to avoid missing
characters, or else use the Receive instruction.

Note
SMB2 and SMB3 are shared between Port 0 and Port 1. When the reception of a character
on Port 0 results in the execution of the interrupt routine attached to that event (interrupt
event 8), SMB2 contains the character received on Port 0, and SMB3 contains the parity
status of that character. When the reception of a character on Port 1 results in the execution
of the interrupt routine attached to that event (interrupt event 25), SMB2 contains the
character received on Port 1 and SMB3 contains the parity status of that character.

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Example: Transmit and Receive instructions

MAIN Network 1 Network 1

//This program receives a string of characters until a line feed character
is received. The message is then transmitted back to the sender.
LD SM0.1 On the first scan:
MOVB 16#09, SMB30 1. Initialize Freeport:
- Select 9600 baud.
- Select 8 data bits.
- Select no parity.
MOVB 16#B0, SMB87 2. Initialize RCV message control byte:
- RCV enabled.
- Detect end of message character.
- Detect idle line condition as the mes-
sage start condition.
MOVB 16#0A, SMB89 3. Set end of message character to
hex 0A (line feed).
MOVW +5, SMW90 4. Set idle line timeout to 5 ms.
MOVB 100, SMB94 5. Set maximum number of characters
to 100.
ATCH INT_0, 23 6. Attach interrupt 0 to the Receive
Complete event.
ATCH INT_2, 9 7. Attach interrupt 2 to the Transmit
Complete event.
ENI 8. Enable user interrupts.
RCV VB100, 0 9. Enable receive box with buffer at
VB100.

INT 0 Network 1 Network 1

LDB= SMB86, 16#20 Receive complete interrupt routine:
MOVB 10, SMB34 1. If receive status shows receive of
ATCH INT_1, 10 end character, then attach a 10 ms
CRETI timer to trigger a transmit and return.
NOT 2. If the receive completed for any
RCV VB100, 0 other reason, then start a new receive.

INT 1 Network 1 Network 1

LD SM0.0 10-ms Timer interrupt:
DTCH 10 1. Detach timer interrupt.
XMT VB100, 0 2. Transmit message back to user on
port.

INT 2 Network 1 Network 1

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LD SM0.0 Transmit Complete interrupt: Enable

RCV VB100, 0 another receive.

7.3.3 Get port address and set port address (PPI protocol on RS485/RS232)
You can use the GET_ADDR and SET_ADDR instructions to read and set the PPI network
address of the selected port.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of signal boards.

LAD / FBD STL Description

GPA ADDR, PORT The GET_ADDR instruction reads the station address of the CPU port
specified in PORT and places the value in the address specified in ADDR.

SPA ADDR, PORT The SET_ADDR instruction sets the port station address (PORT) to the
value specified in ADDR. The new address is not saved permanently. After
a power cycle, the affected port returns to the network address downloaded
in the system block.

Non-fatal error conditions with ENO = 0 SM bits affected

• 006H Indirect address None
• 0004H Attempted to perform a
SET_ADDR instruction in an interrupt
routine
• 0090H Port number is invalid
• 0091H Port address is invalid

Input / output Data type Operand

ADDR BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
(A constant value is valid only for the Set Port Address instruction.)
PORT BYTE Constant: 0 or 1
Note: The two available ports are as follows:
• Integrated RS485 port (Port 0),
• CM01 Signal Board (SB) RS232/RS485 port (Port 1)

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7.3.4 Get IP address and set IP address (Ethernet)

You can use the GIP_ADDR and SIP_ADDR instructions to read and set the Ethernet IP
address, the subnet mask, and gateway address for the Ethernet port.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

LAD / FBD STL Description

GIP ADDR, MASK, GATE The GIP_ADDR instruction copies the CPU’s IP address into ADDR, the
CPU’s subnet mask into MASK, and the CPU’s gateway into GATE.

SIP ADDR, MASK, GATE The SIP_ADDR instruction sets the CPU’s IP address to the value found
in ADDR, the CPU’s subnet mask to the value found in MASK, and the
CPU’s gateway to the value found in GATE.

Non-fatal errors with ENO = 0 SM bits affected

• 006H Indirect address None
• 0004H Attempted to execute a
SIP_ADDR instruction in an interrupt
routine
• IP address cannot be changed (see
following note)
• IP address is invalid for the current
subnet

Input / output Data type Operand

ADDR DWORD ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
MASK DWORD ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
GATE DWORD ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

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Note
To use the SIP_ADDR instruction, do not select the "IP address data is fixed to the values
below and cannot be changed by other means" option for the Ethernet Port in the
Communication section of the System Block.
Execution of the SIP_ADDR instruction causes the CPU to store the IP address, subnet
mask, and gateway values in persistent memory.

Example
Note that STEP 7-Micro/WIN SMART displays the outputs for the GIP_ADDR instruction,
ADDR, MASK, and GATE, as string values. For the SIP_ADDR instruction, however, you
provide the ADDR, MASK, and GATE inputs as hexadecimal values. For the SIP_ADDR
input values, think of each octet of the IP address, MASK and GATE as a hexadecimal
number.
For the SIP_ADDR instruction, consider the octets of the IP address "192.168.2.150":

Octet decimal value Hexadecimal value

192 C0
168 A8
2 02
150 96

You would use the combined hexadecimal values of the octets to form the ADDR input to the
SIP_ADDR instruction: 16#C0A80296. (You could convert this number to a decimal value,
but the hexadecimal value is representative of the values of the octets.)
Similarly, consider the octets of the subnet mask "255.255.255.0":

Octet decimal value Hexadecimal value

255 FF
255 FF
255 FF
0 00

You would use the combined hexadecimal values of the octets to form the MASK input to the
SIP_ADDR instruction: 16#FFFFFF00. You could also use the decimal equivalent, but not a
string representation.
The following program status display shows two networks:
● Network 1: The GIP_ADDR reads the IP address of 192.168.2.150 with a subnet mask of
255.255.255.0.
● Network 2: The SIP_ADDR sets the IP address to 192.168.2.150 (16#C0A80296) and
sets the subnet mask to 255.255.255.0 (16#FFFFFF00).
Note that the default gateway is 0.

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7.3.5 Open user communication

The Open User Communication (OUC) instructions give your program a way to
communicate over an Ethernet network to another Ethernet capable device. The other
Ethernet device can be another S7-200 SMART CPU or another third party device that
supports either UDP, TCP, or ISO-on-TCP protocol. Your program controls all aspects of the
communication from selecting the protocol, initiating the connection, sending data, receiving
data, and terminating the connection.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

7.3.5.1 OUC instructions

There are four Open User Communications (OUC) instructions to control the communication
process:
● TCON opens the UDP, TCP, or ISO-on-TCP (RFC 1006) connection between the
S7-200 SMART CPU and the remote device.
● TSEND and TRCV send and receive data.
● TDCON closes the connection.

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Table 7- 7 OUC instructions

LAD/FBD STL Description

TCON table TCON initiates a UDP, TCP, or ISO-on-TCP communications
connection from the CPU to a communication partner.

TSEND table TSEND sends data to another device.

TRECV table TRECV retrieves data over an existing communication connec-

tion.

TDCON table TDCON terminates a UDP, TCP, or ISO-on-TCP communica-

tions connection.

The OUC instructions maintain information about the connections so that your program does
not need to permanently allocate V memory for the OUC Tables. The data in the tables must
be kept constant while the OUC instruction is active.
The OUC instructions require additional communication background time when they are
processing/active/busy and also when they are just maintaining the connection to the other
device. The amount of communication background time required depends on the number of
OUC instructions that are active/busy, how often the OUC instructions are executed, and the
number of connections that are currently open. You should adjust the communication
background time to a higher value if the communication performance is slow. Refer to
"Configuring communication" (Page 128) for further information.
All of the OUC instructions use a table to store the parameters for the instructions. The
content of the tables for each instruction is described below.
The S7-200 SMART CPU uses the input table parameters to determine the instance of the
OUC instructions. The table parameters must be kept the same during an operation so that
the S7-200 SMART CPU knows that the particular instruction (instance) is the same as
during the previous scans.

Note
Siemens also offers the Open User Communication (OUC) library instructions for your
convenience. The OUC Library instructions build the tables for you based upon the inputs to
the library instructions. The Library instructions also retrieve the response information from
the tables and provide this information on the outputs of the library instructions. Refer to
"Open user communication library" (Page 495) for further information.

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Table 7- 8 Valid operands for the OUC instructions

Inputs/Outputs Data Type Operands

TABLE BYTE IB, QB, VB, MB, SMB, SB, *VD, *LD, *AC

Error conditions that set ENO = 0:

● 0006 (indirect address)
● If the function returns an error and sets the E bit of table status byte (see the figure
below)

TCON instruction
You use the TCON instruction to set up and establish a communication connection. Once
the CPU establishes the connection, it is automatically maintained and monitored by the
CPU. The TCON instruction has only one parameter which is the address of the TCON table.
The TCON table contains the connection parameters. There are two formats for the TCON
table based upon the protocol selected for the connection. UDP and TCP share a common
table format. ISO-on-TCP has a special TCON table format. Refer to the TCON instruction
tables below for further information.
Set the REQ bit in the table to TRUE to initiate a connection. The CPU ignores the REQ bit
while the TCON instruction is active and the connection is initializing and the Active bit is
TRUE. The TCON instruction set the Done bit when the CPU has established the
connection. The Error bit is set if there is a problem with the connection parameters or if the
CPU cannot establish a connection to the remote device. The Error Code describes the
reason for the connection failure if the Error bit is set.
The TCON instruction is asynchronous and can take several scans to complete. The Active
bit will be set while the connection operation is pending.
The TCON instruction creates either an active (client) connection or a passive (server)
connection. The CPU initiates contact with the remote devices for an active connection.
Passive connections cause the CPU to wait on the remote device to contact the CPU.
You can use the TCON instruction to determine the current status of a connection. If your
program calls the TCON instruction with the REQ bit set to FALSE, the CPU reports the
status of the connection:
● The instruction sets the Done bit (without Error) if the CPU establishes the connection
and the connection is operational.
● The instruction sets the Active bit if the connection is still in the process of being
connected.
● The instruction sets the Done and Error bits if no connection can be established. The
Error Code gives the reason for the connection failure.
The REQ bit in the table is level-triggered. It is recommended that you put a positive edge
trigger on the REQ input to initiate a connection so that the CPU only requests the
connection establishment one time.
During the connection process (the call to the TCON instruction), your program assigns a
Connection ID to the given connection. The Connection ID is a user-selected, 16-bit value
passed into the TCON instruction. The Connection ID can be any number 0 to 65534
inclusive. The CPU does not allow the Connection ID to be 65535 (0xFFFF). The Connection

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ID value is an input to all of the OUC instructions to identify the connection to be utilized for
the given operation.
You can select your own Connection ID, allowing you to use a number that is logical for your
situation. For example, you can use part of your IP address as your connection ID. You can
name your connection to IP address 192.168.2.10, connection ID 10.
Note that the S7-200 SMART does not automatically attempt to reconnect to a device after
the connection has been closed. After a connection has been disconnected, your program
must execute another TCON instruction to reconnect the device. This is true for both active
and passive connections.

TCON instruction tables

The following tables contain the format and definitions for the TCON instruction. Refer to
"OUC instruction error codes" (Page 215) for the error code listing. Refer to "Ports and
TSAPs" (Page 395) for port number restrictions and further information:
● Status: The first byte of the table returns the status of the operation to the user. The OUC
instructions ignore the value of the status byte as an input. The status byte is valid on the
return of the instruction. These are the status bit definitions:
– D = Done (Complete)
– A = Active (In progress, in other words, Busy)
– E = Error (Complete with error)
– Error Code
If there is an error, the Done and Error bits are both set. The error codes are listed in
"OUC instruction error codes" (Page 215).
● REQ: You use the REQ bit to initiate a new operation. The REQ bit is a level-triggered
value. Your program code must provide the one shot operation if required (a positive
edge contact). If the operation is not busy, a REQ value of TRUE initiates a new
operation. For example, if there is not currently a TSEND instruction in progress, a TRUE
value in the REQ bit causes the program to initiate a new TSEND instruction operation.
● Connection ID: The Connection ID is a 16-bit value that you select to pass into the
function. The range is 0 to 65534 (65535 is reserved). The Connection ID parameter is an
input to the OUC instructions. The TSEND, TRECV, and TDCON instructions use the
Connection ID that you select for the TCON instruction as a reference.

Table 7- 9 Definition of TCON instruction TABLE parameter structure for UDP and TCP

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
0 D A E Error code (5 bits)
1 A/P 1 REQ
2 Connection ID
3 (2 bytes)

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Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
4 Connection Type 2
5 Remote
6 IP
7 Address 3
8
9 Remote port 4
10
11 Local port 5
12
1 A/P: Active/Passive selection (1 = Active, 0 = Passive)
2 Connection Type: The Connection Type informs the TCON instruction of the desired type of con-
nection: UDP = 19 and TCP = 11
3 Remote IP address: This is the IP address of the remote device in the case of an active connec-
tion. You should set the Remote IP Address to 0.0.0.0 for UDP connections. The IP address must
be different than that of the local CPU and cannot be a multicast or broadcast address. Since the
S7-200 SMART supports routing, the IP address may be on a different subnet than the local CPU.
If you set the IP address for a passive (server) connection, then the CPU only accepts a connec-
tion from the specified IP address. If you set the IP address to 0.0.0.0 for a passive connection, the
CPU accepts a connection from any IP address.
4 Remote Port: This is the port number in the remote device. You do not use the remote port num-
ber for UDP or passive connections, and you should set the Remote Port to zero.
5 Local Port: This is the port number for the connection in the local CPU.

Table 7- 10 Definition of TCON instruction TABLE parameter structure for ISO-on-TCP

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
0 D A E Error code (5 bits)
1 A/P 1 REQ
2 Connection ID
3 (2 bytes)
4 Connection Type 2
5 Remote
6 IP
7 Address 3
8

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Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
9 Remote TSAP 4
to String of 2 to 16 characters (3 to 17 bytes)
25
26 Local TSAP 5
to String of 2 to 16 characters (3 to 17 bytes)
42
1 A/P: Active/Passive selection (1 = Active, 0 = Passive)
2 Connection Type: The Connection Type informs the TCON instruction of the desired type of con-
nection: ISO-on-TCP = 12
3 Remote IP address: This is the IP address of the remote device in the case of an active connec-
tion. The IP address must be different than that of the local CPU and cannot be a multicast or
broadcast address. Since the S7-200 SMART supports routing, the IP address may be on a differ-
ent subnet than the local CPU.
If you set the IP address for a passive (server) connection, then the CPU only accepts a connec-
tion from the specified IP address. If you set the IP address to 0.0.0.0 for a passive connection, the
CPU accepts a connection from any IP address.
4 Remote TSAP: This is the Transport Service Access Point (TSAP) of the remote device. You use
the remote TSAP for ISO-on-TCP connections only. The remote TSAP is a string of 2 to 16 ASCII
characters.
5 Local TSAP: This is the Transport Service Access Point (TSAP) for the connection in local CPU.
You only use the local TSAP for ISO-on-TCP connections. The local TSAP is a string of 2 to 16
ASCII characters. If you use two characters, the TSAP must start with a hex "E0" character ($E0),
followed by another hex character (for example, "$E0$01"). You cannot use the string "SIMATIC-".

TSEND
You use the TSEND instruction to send data over an existing communication connection.
The TSEND table contains the connection parameters. There are two formats for the TSEND
table based upon the protocol selected for the connection. TCP and ISO-on-TCP share a
common table format. UDP has a special TSEND table format. Refer to the TSEND and
TRECV instruction tables below for further information.
The TSEND instruction initiates sending the specified number of bytes when your program
calls the TSEND instruction with the REQ bit set and the connection is not currently busy
with some other operation.
The REQ bit is level-triggered. It is recommended that you put a positive edge trigger on the
REQ input so that the CPU does not initiate unintended send operations. The CPU ignores
the REQ bit while the TSEND is Active. The status bits and error code show the status of the
TSEND for each call:
● Done without Error means the TSEND instruction completed with no errors.
● Active means that the TSEND instruction is still busy.
● Done with Error means there is a problem with the TSEND instruction. The Error Code
contains the reason for the failure.
The Done/Active/Error status is shown for one call of the TSEND instruction after the send
operation is complete. After that, the TSEND instruction responds with error code 24, which

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means no operation pending, if your program calls the instruction with REQ set to FALSE. If
the REQ bit remains set, the TSEND instruction initiates another send operation.
The maximum amount of data that you can send in one message is 1024 bytes. Only one
TSEND instruction can be active at a time on a given connection. The program copies the
data from your send buffer in user memory to an internal buffer when the TSEND instruction
executes with REQ set, so you can change your send buffer after the TSEND instruction
executes.

TRECV
You use the TRECV instruction to retrieve data that the CPU has received over an existing
communication connection. You assign the receive area/buffer and the maximum length of
the receive area so that there is no possibility of a buffer overrun. The TRECV table contains
the parameters needed for the TRECV instruction. There are two formats for the TRECV
table based upon the protocol selected for the connection. TCP and ISO-on-TCP share a
common table format. UDP has a special TRECV table format. Refer to the TSEND and
TRECV tables below for further information.
The TRECV instruction does not have a REQ bit. After the first execution of the TRECV
instruction, the status bits show the instruction as Active. All subsequent calls to the TRECV
instruction show an Active status if no data has been received by the CPU for this
connection.
After a successful receipt of data, the instruction sets the Done bit in the status byte of the
table, and the returned Data Length value is the actual number of bytes received. The
TRECV instruction copies the received data from an internal buffer to the your receive buffer
only when the TRECV instruction executes and the Done bit is set to TRUE.
The maximum amount of data that you can receive in one message is 1024 bytes. Because
TCP acts as a "streaming" protocol, the program can collect multiple messages in one
receive message if the TRECV instruction is not called frequently. The UDP and ISO-on-
TCP protocols guarantee that each message is delineated as a separate message.
For example, let us suppose that there is a TCP client that sends four 20-byte messages to
the S7-200 SMART in rapid succession, and your program is not calling the TRECV
instruction. If your program calls the TRECV instruction after all four messages have been
accepted by the CPU, the program sees this as one receive message of 80 bytes. Your
program is responsible for calling the TRECV instruction as often as needed to receive each
message as it is sent.
Assuming the same client and the same messages as in the above example, ISO-on-TCP
and UDP delivers the four messages during four subsequent calls to the TRECV instruction.
These protocols delineate the messages and keep them separate in the CPU until your
program calls the TRECV instruction to retrieve them.
If the CPU receives more bytes than will fit into the user buffer, the TRECV instruction copies
in the maximum number of bytes allowed (Data Length in the table) and discards the rest of
the received bytes. In this situation, the TRECV instruction completes with an error to tell the
user that bytes were discarded.

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TSEND and TRECV instruction tables

The following tables contain the format and definitions for the TSEND and TRECV
instructions. Refer to "OUC instruction error codes" (Page 215) for the error code listing.
Refer to "Ports and TSAPs" (Page 395) for port number restrictions and further information:
● Status: The first byte of the table returns the status of the operation to the user. The OUC
instructions ignore the value of the status byte as an input. The status byte is valid on the
return of the instruction. These are the status bit definitions:
– D = Done (Complete)
– A = Active (In progress, in other words, Busy)
– E = Error (Complete with error)
– Error Code
If there is an error, the Done and Error bits are both set. The error codes are listed in
"OUC instruction error codes" (Page 215).
● REQ: You use the REQ bit to initiate a new operation. The REQ bit is a level-triggered
value. Your program code must provide the one shot operation if required (a positive
edge contact). If the operation is not busy, a REQ value of TRUE initiates a new
operation. For example, if there is not currently a TSEND instruction in progress, a TRUE
value in the REQ bit causes the program to initiate a new TSEND instruction operation.
● Connection ID: The Connection ID is a 16-bit value that you select to pass into the
function. The range is 0 to 65534 (65535 is reserved). The Connection ID parameter is an
input to the OUC instructions. The TSEND, TRECV, and TDCON instructions use the
Connection ID that you select for the TCON instruction as a reference.

Table 7- 11 Definition of TSEND and TRECV instruction TABLE parameter structure for TCP and
ISO-on-TCP

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
0 D A E Error code (5 bits)
1 REQ 1
2 Connection ID
3 (2 bytes)

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Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
4 Data Length 2
5
6 Data Pointer 3
7
8
9
1 REQ: You set the REQ bit to TRUE to initiate a new TSEND instruction operation. The TRECV
instruction ignores the REQ status bit. The REQ bit is only used for the TSEND instruction.
For the TRECV instruction, the Done bit means that the CPU received data (New Data Ready) and
the Data_Length value returns the actual number of bytes received. If there is no data available
when called, the TRECV instruction returns with the Active flag set and a Data_Length value of ze-
ro. If the number of received bytes exceeds the size of the receive buffer (data length input), the
program copies the maximum number of bytes into the buffer and returns an error to the TRECV
instruction.
2 Data Length: The Data Length in the TRECV instruction table is both an input and output parame-
ter. The input value is the maximum size of the receive buffer. The output value is the number of
bytes actually received.
The Data Length is an input value only for the TSEND instruction.
3 Data Pointer: An S7-200 SMART pointer to the data in the local CPU.

Table 7- 12 Definition of TSEND and TRECV instruction TABLE parameter structure for UDP

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
0 D A E Error code (5 bits)
1 REQ 1
2 Connection ID
3 (2 bytes)
4 Data Length 2
5
6 Data Pointer 3
7
8
9

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Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
10 Remote
11 IP
12 Address 4
13
14 Remote port 5
15
1 REQ: You set the REQ bit to TRUE to initiate a new TSEND instruction operation. The TRECV
instruction ignores the REQ status bit. The REQ bit is only used for the TSEND instruction.
For the TRECV instruction, the Done bit means that the CPU received data (New Data Ready) and
the Data_Length value returns the actual number of bytes received. If there is no data available
when called, the TRECV instruction returns with the Active flag set and a Data_Length value of ze-
ro. If the number of received bytes exceeds the size of the receive buffer (data length input), the
program copies the maximum number of bytes into the buffer and returns an error to the TRECV
instruction.
2 Data Length: The Data Length in the TRECV instruction structures is both an input and output
parameter. The input value is the maximum size of the receive buffer. The output value is the
number of bytes actually received.
The Data Length is an input value only for the TSEND instruction.
3 Data Pointer to the data area: An S7-200 SMART pointer to the data in the local CPU.
4 Remote IP address: This is the IP address of the remote device for a TSEND instruction. The IP
address must be different than that of the local CPU and cannot be a multicast or broadcast ad-
dress. Since the S7-200 SMART supports routing, the IP address may be on a different subnet
than the local CPU. (The IP address must be supplied for each UDP send operation.)
The IP address is a returned value for a UDP receive operation. The IP address is the address of
the sender of UDP message.
5 Remote Port: This is the port number in the remote device.
The remote port is a returned value for a UDP receive operation. The port is the port number of the
sender of the UDP message.
UDP requires the remote port number for each TSEND instruction message.

TDCON
You use the TDCON instruction to terminate an existing communication connection. The
instruction terminates the connection when the REQ bit is set. It is recommended that you
put a positive edge trigger on the REQ input. If the your program calls the TDCON instruction
and the connection is already disconnected, then the instruction responds with error code
24, which means no operation pending.

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TDCON instruction table

The following table contains the format and definitions for the TDCON instruction. Refer to
"OUC instruction error codes" (Page 215) for the error code listing. Refer to "Ports and
TSAPs" (Page 395) for port number restrictions and further information:
● Status: The first byte of the table returns the status of the operation to the user. The OUC
instructions ignore the value of the status byte as an input. The status byte is valid on the
return of the instruction. These are the status bit definitions:
– D = Done (Complete)
– A = Active (In progress, in other words, Busy)
– E = Error (Complete with error)
– Error Code
If there is an error, the Done and Error bits are both set. The error codes are listed in
"OUC instruction error codes" (Page 215).
● REQ: You use the REQ bit to initiate a new operation. The REQ bit is a level-triggered
value. Your program code must provide the one shot operation if required (a positive
edge contact). If the operation is not busy, a REQ value of TRUE initiates a new
operation. For example, if there is not currently a TSEND instruction in progress, a TRUE
value in the REQ bit causes the program to initiate a new TSEND instruction operation.
● Connection ID: The Connection ID is a 16-bit value that you select to pass into the
function. The range is 0 to 65534 (65535 is reserved). The Connection ID parameter is an
input to the OUC instructions. The TSEND, TRECV, and TDCON instructions use the
Connection ID that you select for the TCON instruction as a reference.

Table 7- 13 Definition of TDCON instruction TABLE parameter structure

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

offset
0 D A E Error code (5 bits)
1 REQ
2 Connection ID
3 (2 bytes)

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7.3.5.2 OUC instruction error codes

The following table lists the Open User Communication (OUC) error codes:

Error code Description T T T T

C S R D
O E E C
N N C O
D V N
0 No error X X X X
1 The data length parameter is greater than the maximum X X
allowed (1024 bytes).
2 The data buffer is not in I, Q, M, or V memory areas. X X
3 The data buffer does not fit in the memory area. X X
4 The table parameter does not fit into the memory area. X X X X
5 The connection is locked in another context. You are X X X X
attempting to access the same connection in both the
background (the Main) and in an interrupt routine at the
same time.
6 A UDP IP address or port error X
7 An instance mismatch: The connection is busy with an- X X X X
other instance or the input data does not match the data
stored for the requested connection ID when the request
was initiated.
8 The Connection ID does not exist because the connection X X X X
has never been created, or the connection was terminat-
ed at your request (using the TDCON instruction).
9 A TCON operation is in progress with this Connection ID. X X X
10 A TDCON operation is in progress with this Connection X X X
ID.
11 A TSEND instruction is in progress with this Connection X X
ID.
12 A temporary communication error has occurred. The X X X
connection cannot be started at this time. Try again later.
13 The connection partner refused or actively dropped the X X X
connection (the partner issued a disconnect to this CPU).
14 The connection partner cannot be reached (no answer to X X X
the connect request).
15 The connection aborted due to inconsistencies. Discon- X X X X
nect and reconnect to correct the situation.
16 The Connection ID is already in use with a different IP X
address, port, or TSAP combination.
17 No connection resource is available. All connections of X
the requested type (active/passive) are in use.
18 The local or remote port number is reserved or the port X
number is already in use for another server (passive)
connection.

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Error code Description T T T T

C S R D
O E E C
N N C O
D V N
19 One of the following IP address errors have occurred: X
• The IP address is invalid (for example, address
0.0.0.0).
• This IP address is the IP address of this CPU.
• This CPU has IP address 0.0.0.0.
• The IP address is a broadcast or multicast address.
20 A local or remote TSAP error (ISO-on-TCP only) X
21 An invalid connection ID (65535 is reserved) X
22 An active/passive error (UDP only allows passive) X
23 The connection type is not one of the allowed types. X
24 There is no operation pending so there is no status to X X
report.
25 The receive buffer is too small: The CPU received more X
bytes than the buffer length supports. The CPU discards
the extra bytes.
31 Unknown error X X X X

7.4 Compare

7.4.1 Compare number values

The compare instructions can compare two number values with the same data type. You can
compare bytes, integers, double integers, and real numbers.
For LAD and FBD: When the comparison is TRUE, the compare instruction sets ON a
contact (LAD network power flow), or output (FBD logic flow).
For STL: When the comparison is TRUE, the compare instructions can load, AND, or OR a 1
with the value on the top of the logic stack.

Types of comparison
Six comparison types are available:

Comparison type The output is TRUE only if

== (LAD/FBD) IN1 is equal to IN2
= (STL)
<> IN1 is not equal to IN2
>= IN1 is greater than or equal to IN2

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Comparison type The output is TRUE only if

<= IN1 is less than or equal to IN2
> IN1 is greater than IN2
< IN1 is less than IN2

Selecting the data types to be compared

The data type identifier that you choose determines the required data type for the IN1 and
IN2 parameters.

Data type identifier Required IN1, IN2 data type

B Unsigned byte
W Signed word integer
D Signed double word integer
R Signed real

LAD contacts, FBD boxes STL Comparison result

LDB= IN1, IN2 Compare two unsigned byte values:
OB= IN1, IN2 The result is TRUE, if IN1 = IN2
AB= IN1, IN2

LDW= IN1, IN2 Compare two signed integer values:

OW= IN1, IN2 The result is TRUE, if IN1 = IN2
AW= IN1, IN2

LDD= IN1, IN2 Compare two signed double integer values:

OD= IN1, IN2 The result is TRUE, if IN1 = IN2
AD= IN1, IN2

LDR= IN1, IN2 Compare two signed real values:

OR= IN1, IN2 The result is TRUE, if IN1 = IN2
AR= IN1, IN2

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Note
The following conditions cause a non-fatal error, set power flow to OFF (ENO bit = 0), and
use value 0 as the result of the comparison
• Illegal indirect address is encountered (any compare instruction)
• Illegal real number (for example, NaN) is encountered for compare real instruction
To prevent these conditions from occurring, ensure that you properly initialize pointers and
values that contain real numbers before executing compare instructions that use these
values.
Compare instructions are executed regardless of the state of power flow.

Input / output Data type Operand

IN1, IN2 BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
DINT ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT BOOL LAD: Power flow
FBD: I, Q, V, M, SM, S, T, C, L, Logic Flow

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Example compare values

LAD STL
Activate I0.1 to load V memory addresses Network 1
with low values that make the compari- LD I0.1
sons FALSE and that set the status indi- MOVW -30000, VW0
cators OFF. MOVD -200000000, VD2
MOVR 1.012E-006, VD6

Activate I0.2 to load V memory addresses Network 2

with high values that make the compari- LD I0.2
sons TRUE and that set the status indica- MOVW +30000, VW0
tors ON. MOVD -100000000, VD2
MOVR 3.141593, VD6

Activate I0.3 to perform comparisons. Network 3

The Integer Word comparison tests to LD I0.3
find if VW0 > +10000 is TRUE. LPS
You can also compare two values stored AW> VW0, +10000
in variable memory like VW0 > VW100. = Q0.2
LRD
AD< -150000000, VD2
= Q0.3
LPP
AR> VD6, 5.001E-006
= Q0.4

See also
Constants (Page 73)

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7.4 Compare

7.4.2 Compare character strings

The compare string instructions can compare two ASCII character strings.
For LAD and FBD: When the comparison is TRUE, the compare instruction turns ON the
contact (LAD), or output (FBD).
For STL: When the comparison is TRUE, the compare instruction loads, ANDs, or ORs a 1
with the value on the top of the logic stack.
Comparisons can be made between two variables, or between a constant and a variable. If a
constant is used in a comparison, then it must be the top parameter (LAD contact / FBD box)
or the first parameter (STL).
In the program editor, a constant string parameter assignment must begin and end with a
double quote character. The maximum length of a constant string entry is 126 characters
(bytes).
In contrast, a variable string is referenced by the byte address of the initial length byte with
the character bytes stored the next byte addresses. A variable string has a maximum length
of 254 characters (bytes) and can be initialized in the data block editor (with beginning and
ending double quote character).

LAD contact STL Description

FBD box
LDS= IN1, IN2 Compare two character strings of STRING data type:
OS= IN1, IN2 The result is TRUE, if string IN1 equals string IN2.
AS= IN1, IN2

LDS<> IN1, IN2 Compare two character strings of STRING data type:
OS<> IN1, IN2 The result is TRUE, if string IN1 does not equal string IN2.
AS<> IN1, IN2

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Note
The following conditions cause a non-fatal error, set power flow to OFF (ENO bit = 0), and
use value 0 as the result of the comparison:
• Illegal indirect address is encountered (any compare instruction)
• A variable string with a length greater than 254 characters is encountered (Compare
String instruction)
• A variable string whose starting address and length are such that it will not fit in the
specified memory area (Compare String instruction)
To prevent these conditions from occurring, ensure that you properly initialize pointers and
memory locations that are intended to hold ASCII strings prior to executing compare
instructions that use these values. Ensure that the buffer reserved for an ASCII string can
reside completely within the specified memory area.
Compare instructions are executed regardless of the state of power flow.

Input / output Data type Operand

IN1 STRING VB, LB, *VD, *LD, *AC, Constant string
IN2 STRING VB, LB, *VD, *LD, *AC
OUT BOOL LAD: Power flow
FBD: I, Q, V, M, SM, S, T, C, L, Logic Flow

Format of the STRING data type

A string variable is a sequence of characters, with each character stored as a byte. The first
byte of the STRING data type defines the length of the string, which is the number of
character bytes.
The diagram below shows the STRING data type stored as a variable in memory. The string
can have a length of 0 to 254 characters. The maximum storage requirement for a variable
string is 255 bytes (the length byte plus 254 characters).

If a constant string parameter is entered directly in the program editor (126 characters
maximum) or a variable string is initialized in the data block editor (254 characters
maximum), the string assignment must begin and end with double quote characters.
See also Constants (Page 73)

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7.5 Convert

7.5.1 Standard conversion instructions

These instructions convert an input value IN to the assigned format and store the output
value in the memory location assigned by OUT. For example, you can convert a double
integer value to a real number. You can also convert between integer and BCD formats.

Standard conversions

LAD / FBD STL Description

BTI IN, OUT Byte to integer:
Convert the byte value IN to an integer value and place the result at the ad-
dress assigned to OUT. The byte is unsigned; therefore, there is no sign exten-
sion.

ITB IN, OUT Integer to byte:

Convert the word value IN to a byte value and place the result at the address
assigned to OUT. Values 0 to 255 are converted. All other values result in over-
flow and the output is not affected.
Note: To change an integer to a real number, execute the Integer to Double
Integer instruction and then the Double Integer to Real instruction.
ITD IN, OUT Integer to double integer:
Convert the integer value IN to a double integer value and place the result at
the address assigned to OUT. The sign is extended.

DTI IN, OUT Double Integer to integer:

Convert the double integer value IN to an integer value and place the result at
the address assigned to OUT. If the value that you convert is too large to be
represented in the output, then the overflow bit is set and the output is not af-
fected.
DTR IN, OUT Double integer to real:
Convert a 32-bit, signed integer IN into a 32-bit real number and place the result
at the address assigned to OUT.

BCDI OUT BCD to Integer:

Convert the binary-coded decimal WORD data type value IN to an integer
WORD data type value and load the result in the address assigned to OUT. The
valid range for IN is 0 to 9999 BCD.

IBCD OUT
Integer to BCD:
Convert the input integer WORD data type value IN to a binary-coded decimal
WORD data type and load the result at the address assigned to OUT. The valid
range for IN is 0 to 9999 integer.
For STL, the IN and OUT parameters use the same address.

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LAD / FBD STL Description

ROUND IN, OUT Round:
Convert the 32-bit real-number value IN to a double integer value and place the
rounded result at the address assigned to OUT. If the fraction portion is 0.5 or
greater, the number is rounded up.

Truncate:
TRUNC IN, OUT
Convert the 32-bit real-number value IN into a double integer value and place
the result at the address assigned to OUT. Only the whole number portion of
the real number is converted, and the fraction is discarded.
Note: If the value that you are converting is not a valid real number or is too
large to be represented in the output, then the overflow bit is set and the output
is not affected.
SEG IN, OUT SEG:
To illuminate the segments of a seven-segment display, the Segment instruc-
tion converts the character byte specified by IN to generate a bit pattern byte at
the address assigned to OUT.
The illuminated segments represent the character in the least significant digit of
the input byte.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.1 Overflow
• SM1.1 Overflow • SM1.6 Invalid BCD
• SM1.6 Invalid BCD

Input / output Data type Operand

IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
WORD (BCD_I, IW, QW, VW, MW, SMW, SW, T, C, LW, AIW, AC, *VD, *LD, *AC, Constant
I_BCD), INT
DINT ID, QD, VD, MD, SMD, SD, LD, HC, AC, *VD, *LD, *AC, Constant
REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
WORD (BCD_I, IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC
I_BCD)
INT (B_I, DI_I) IW, QW, VW, MW, SMW, SW, T, C, LW, AC,, AQW, *VD, *LD, *AC
DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

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Coding for a seven-segment display

Example: Using SEG to display the numeral 5 on a seven-segment display

LAD STL
Network 1
LD I1.0
SEG VB48, AC1

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Examples: I_DI, DI_R, and BCD_I

LAD STL
Convert inches to centimeters: Network 1
1. Load a counter value (inches) into LD I0.0
AC1 (ex. C10=101). ITD C10, AC1
DTR AC1, VD0
2. Convert the value to a real number
(ex. VD0=101.0). MOVR VD0, VD8
*R VD4, VD8
3. Multiply by 2.54 to convert to centi-
ROUND VD8, VD12
meters
(ex. VD4=2.54, VD8=256.54).
4. Convert the value back to an integer
(ex. VD12=257).

Convert a BCD value to an integer (ex. Network 2

AC0=1234, execute BCD_I, then LD I0.3
AC0=04D2). BCDI AC0

See also
Assigning a constant value for instructions

See also
Assigning a constant value for instructions (Page 73)

7.5.2 ASCII character array conversion

Converting from or to ASCII character byte arrays

The ASCII character array instructions use the BYTE data type for character input or output.
An array of ASCII characters is referenced a sequence of byte addresses.
This is not the STRING data type, as no length byte is used. Use the ASCII string
instructions to work with the variables of the STRING data type.

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ASCII to Hex and Hex to ASCII

LAD / FBD STL Description

ATH IN, OUT, LEN ATH converts a number LEN of ASCII characters, starting at IN, to hexadec-
HTA IN, OUT, LEN imal digits starting at OUT. The maximum number of ASCII characters that
can be converted is 255 characters.
HTA converts the hexadecimal digits, starting with the input byte IN, to ASCII
characters starting at OUT. The number of hexadecimal digits to be convert-
ed is assigned by length LEN. The maximum number of ASCII characters or
hexadecimal digits that can be converted is 255.
Valid ASCII input characters are the alphanumeric characters 0 to 9 with a
hexadecimal code value of 30 to 39, and uppercase characters A to F with a
hex code value of 41 to 46.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.7 ATH: Illegal ASCII value
• 0091H Operand out of range
• SM1.7 ATH: Illegal ASCII value

Input / output Data type Operand

IN, OUT BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC
LEN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant

Converting number values to the ASCII character representation (ITA, DTA, and RTA)
ASCII character output number format:
● Positive values are written to the output buffer without a sign.
● Negative values are written to the output buffer with a leading minus sign (-).
● Leading zeros to the left of the decimal point (except the digit adjacent to the decimal
point) are suppressed.
● Values are right-justified in the output buffer.
● Real numbers: Values to the right of the decimal point are rounded to fit in the assigned
number of digits to the right of the decimal point.
● Real numbers: The size of the output buffer must be a minimum of three bytes more than
the number of digits to the right of the decimal point.

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Integer to ASCII

LAD / FBD STL Description

ITA IN, OUT, FMT The Integer to ASCII instruction converts the integer value IN to an array of
ASCII characters. The format parameter FMT assigns the conversion precision
to the right of the decimal, and whether the decimal point is to be shown as a
comma or a period. The resulting conversion is placed in 8 consecutive bytes
beginning with the address assigned by OUT.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range
• FMT bit is not zero for 4 most signifi-
cant bits of the FMT byte
• nnn > 5

Input / output Data type Operand

IN INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
FMT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC

The size of the output buffer is always 8 bytes. The number of digits to the right of the
decimal point in the output buffer is assigned by the nnn field. The valid range of the nnn
field is 0 to 5. If you assign 0 digits to the right of the decimal point, then the value is
converted with no decimal point. For values of nnn greater than 5, the output buffer is filled
with ASCII space characters. The c bit specifies the use of either a comma (c=1) or a
decimal point (c=0) as the separator between whole number and fraction. The most
significant 4 bits must always be zero.
The following figure shows examples of values that are formatted using a decimal point (c=0)
with three digits to the right of the decimal point (nnn=011).

FMT operand for the integer to ASCII (ITA) instruction

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Double integer to ASCII

LAD / FBD STL Description

DTA IN, OUT, FMT The Double Integer to ASCII instruction converts a double word IN to an array of
ASCII characters. The format parameter FMT specifies the conversion precision
to the right of the decimal. The resulting conversion is placed in 12 consecutive
bytes beginning with OUT.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H Invalid indirect address • None
• 0091H Operand out of range
• FMT bit is not zero for 4 most signif-
icant bits, of the FMT byte
• nnn > 5

Input / output Data type Operand

IN DINT ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
FMT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC

The size of the output buffer is always 12 bytes. The number of digits to the right of the
decimal point in the output buffer is assigned by the nnn field. The valid range of the nnn
field is 0 to 5. If you assign 0 digits to the right of the decimal point, then the value is
converted with no decimal point. For values of nnn bigger than 5, the output buffer is filled
with ASCII spaces. The c bit specifies the use of either a comma (c=1) or a decimal point
(c=0) as the separator between whole number and fraction. The most significant 4 bits must
always be zero.
The following figure shows examples of values that are formatted using a decimal point (c=0)
with four digits to the right of the decimal point (nnn=100).

FMT operand for the double integer to ASCII (DTA) instruction

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Real to ASCII

LAD / FBD STL Description

RTA IN, OUT, FMT The Real to ASCII instruction converts a real-number value IN to ASCII charac-
ters. The format parameter FMT specifies the conversion precision to the right of
the decimal, whether the decimal point is shown as a comma or a period, and
the output buffer size. The resulting conversion is placed in an output buffer
beginning with OUT.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H Invalid indirect address None
• 0091H Operand out of range
• nnn > 5
• ssss < 3
• ssss < number of characters in OUT

Input / output Data type Operand

IN REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
FMT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC

The number (or length) of the resulting ASCII characters is the size of the output buffer and
can be assigned from 3 to 15 bytes or characters.
The real-number format supports a maximum of 7 significant digits. Attempting to display
more than 7 significant digits produces a rounding error.
The following figure describes the format operand (FMT) for the RTA instruction. The size of
the output buffer is assigned by the ssss field. A size of 0, 1, or 2 bytes is not valid. The
number of digits to the right of the decimal point in the output buffer is assigned by the nnn
field. The valid range of the nnn field is 0 to 5. If you assign 0 digits to the right of the decimal
point, then the value is converted without a decimal point. The output buffer is filled with
ASCII spaces for values of nnn greater than 5 or when the assigned output buffer is too
small to store the converted value. The c bit specifies the use of either a comma (c=1) or a
decimal point (c=0) as the separator between whole number and fraction.
The following figure also shows examples of values that are formatted using a decimal point
(c=0) with one digit to the right of the decimal point (nnn=001) and a buffer size of six bytes
(ssss=0110).

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FMT Operand for the Real to ASCII (RTA) instruction

Example: ASCII to Hexadecimal

LAD STL
Network 1
LD I3.2
ATH VB30, VB40, 3

1 The "x" indicates that the "nibble" (half of a byte) is unchanged.

Example: Integer to ASCII

LAD STL
Convert the integer value at VW2 to Network 1
8 ASCII characters starting at VB10, LD I2.3
using a format of 16#0B (a comma ITA VW2, VB10, 16#0B
for the decimal point, followed by 3
digits).

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Example: Real to ASCII

LAD STL
Convert the real value at VD2 to 10 Network 1
ASCII characters starting at VB10, LD I2.3
using a format of 16#A3 (a period for RTA VD2, VB10, 16#A3
the decimal point, followed by 3 dig-
its).

See also
Assigning a constant value for instructions (Page 73)

7.5.3 Number value to ASCII string conversion

Format of the STRING data type

A string variable is a sequence of characters, with each character stored as a byte. The first
byte of the STRING data type defines the length of the string, which is the number of
character bytes.
The diagram below shows the STRING data type stored as a variable in memory. The string
can have a length of 0 to 254 characters. The maximum storage requirement for a variable
string is 255 bytes (the length byte plus 254 characters).

If a constant string parameter is entered directly in the program editor (126 characters
maximum) or a variable string is initialized in the data block editor (254 characters
maximum), the string assignment must begin and end with double quote characters.

ASCII output number format

● Positive values are written to the output buffer without a sign.
● Negative values are written to the output buffer with a leading minus sign (-).
● Leading zeros to the left of the decimal point (except the digit adjacent to the decimal
point) are suppressed.
● Values are right-justified in the output string.

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● Real numbers: Values to the right of the decimal point are rounded to fit in the specified
number of digits to the right of the decimal point.
● Real numbers: The size of the output string must be a minimum of three bytes more than
the number of digits to the right of the decimal point.

Integer to string conversion

LAD / FBD STL Description

ITS IN, OUT, FMT The Integer to String instruction converts an integer word IN to an ASCII
string with a length of 8 characters. The format (FMT) assigns the conver-
sion precision to the right of the decimal, and whether the decimal point is
to be shown as a comma or a period. The resulting string is written to 9
consecutive bytes starting at OUT.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H indirect address None
• 0091H operand out of range
• Illegal format (nnn > 5)
• FMT bit is not zero for the four most signif-
icant bits of the FMT byte

Input / output Data type Operand

IN INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Con-
stant
FMT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT STRING VB, LB, *VD, *LD, *AC

The length of the output string is always 8 characters. The number of digits to the right of the
decimal point in the output buffer is assigned by the nnn field. The valid range of the nnn
field is 0 to 5. If you assign 0 digits to the right of the decimal point, then the value is
converted without a decimal point. For values of nnn greater than 5, the output is a string of
8 ASCII space characters. The c bit specifies the use of either a comma (c=1) or a decimal
point (c=0) as the separator between whole number and fraction. The most significant 4 bits
of the format must be zero.
The following figure also shows examples of values that are formatted using a decimal point
(c= 0) with three digits to the right of the decimal point (nnn = 011). The value at OUT is the
length of the string stored in the next byte addresses.

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FMT parameter for the integer to string instruction

Double integer to string conversion

LAD / FBD STL Description

DTS IN, OUT, FMT The Double Integer to String instruction converts a double integer IN to an
ASCII string with a length of 12 characters. The format (FMT) assigns the
conversion precision to the right of the decimal, and whether the decimal
point is to be shown as a comma or a period. The resulting string is writ-
ten to 13 consecutive bytes starting at OUT.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H indirect address None
• 0091H operand out of range
• Illegal format (nnn > 5)
• FMT bit is not zero for the four most signif-
icant bits of the FMT byte

Input / output Data type Operand

IN DINT ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
FMT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT STRING VB, LB, *VD, *LD, *AC

The length of the output string is always 12 characters. The number of digits to the right of
the decimal point in the output buffer is specified by the nnn field. The valid range of the nnn
field is 0 to 5. If you assign 0 digits to the right of the decimal point causes, then the value is
displayed without a decimal point. For values of nnn greater than 5, the output is a string of
12 ASCII space characters. The c bit specifies the use of either a comma (c=1) or a decimal
point (c=0) as the separator between the whole number and the fraction. The upper 4 bits of
the format must be zero.
The following figure also shows examples of values that are formatted using a decimal point
(c= 0) with four digits to the right of the decimal point (nnn = 100). The value at OUT is the
length of the string stored in the next byte addresses.

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FMT operand for the double integer to string instruction

Real to string conversion

LAD / FBD Description

RTS IN, OUT, FMT The Real to String instruction converts a real value IN to an ASCII string.
The format (FMT) assigns the conversion precision to the right of the deci-
mal, whether the decimal point is to be shown as a comma or a period and
the length of the output string. The resulting conversion is placed in a string
beginning with OUT. The length of the resulting string is specified in the
format and can be 3 to 15 characters.

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H indirect address None
• 0091H operand out of range
• Illegal format
– (nnn > 5)
– ssss < 3
– ssss < number of characters required

Input / output Data type Operand

IN REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
FMT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT STRING VB, LB, *VD, *LD, *AC

The real-number format used by the CPU supports a maximum of 7 significant digits. An
attempt to display more than the 7 significant digits produces a rounding error.
The length of the output string is specified by the ssss field. A size of 0, 1, or 2 bytes is not
valid. The number of digits to the right of the decimal point in the output buffer is assigned by
the nnn field. The valid range of the nnn field is 0 to 5. If you assign 0 digits to the right of the
decimal point, then the value is displayed without a decimal point. The output string is filled
with ASCII space characters when nnn is greater than 5 or when the assigned length of the
output string is too small to store the converted value. The c bit specifies the use of either a
comma (c=1) or a decimal point (c=0) as the separator between the whole number and the
fraction.
The following figure also shows examples of values that are formatted using a decimal point
(c= 0) with one digit to the right of the decimal point (nnn = 001) and an output string length
of 6 characters (ssss = 0110). The value at OUT is the length of the string stored in the next
byte addresses.

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FMT operand for the real to string instruction

See Also
Assigning a constant value for instructions (Page 73)

7.5.4 ASCII sub-string to number value conversion

LAD / FBD STL Description

STI IN, INDX, OUT ASCII sub-string to integer value conversion

STD IN, INDX, OUT ASCII sub-string to double integer value conversion

STR IN, INDX, OUT ASCII sub-string to real value conversion

Non-fatal error conditions with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.1 Overflow or illegal value
• 0091H Operand out of range
• 009BH Index = 0
• SM1.1 Overflow or illegal value

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Input / output Data type Operand

IN STRING VB, LB, *VD, *LD, *AC, Constant string
INDX BYTE VB, IB, QB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT INT VW, IW, QW, MW, SMW, SW, T, C, LW, AC, AQW, *VD, *LD, *AC
DINT, REAL VD, ID, QD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

String input format for S_I (integer number) and S_DI (double integer number)
[spaces] [+ or -] [digits 0 - 9]

String input format for S_R (real number)

[spaces] [+ or -] [digits 0 - 9] [. or ,] [digits 0 - 9]

INDX parameter
The INDX value is normally set to 1, which starts the conversion with the first character of
the string. The INDX value can be set to other values to start the conversion at different
points within the string. This can be used when the input string contains text that is not part
of the number to be converted. For example, if the input string is "Temperature: 77.8", you
set INDX to a value of 13 to skip over the word "Temperature: " at the start of the string.
The Substring to Real instruction does not convert strings using scientific notation or
exponential forms of real numbers. The instruction does not produce an overflow error
(SM1.1) but converts the string to a real number up to the exponential and then terminates
the conversion. For example, the string '1.234E6' converts without errors to a real value of
1.234.
The conversion is terminated when the end of the string is reached or when the first invalid
character is found. An invalid character is any character that is not a digit (0 - 9), or one of
the following characters: plus (+), minus (-), comma (,), or period (.).
The overflow error (SM1.1) is set whenever the conversion produces an integer value that is
too large for the output value. For example, the Substring to Integer instruction sets the
overflow error if the input string produces a value greater than 32767 or less than -32768.
The overflow error (SM1.1) is also set if no conversion is possible when the input string does
not contain a valid value. For example, if the input string contains 'A123', the conversion
instruction sets SM1.1 (overflow) and the output value remains unchanged.

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Examples of valid and invalid input strings

Example string conversion: Substring to integer, double integer, and real

LAD STL
S_I converts the numeric string to an inte- Network 1
ger value. LD I0.0
STI VB0, 7, VW100
STD VB0, 7, VD200
S_DI converts the numeric string to a STR VB0, 7, VD300
double integer value.

S_R converts the numeric string to a real

value.

See also
Assigning a constant value for instructions (Page 73)

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7.5.5 Encode and decode

LAD / FBD STL Description

ENCO IN, OUT Encode writes the bit number of the least significant bit set in the input word IN, to
the least significant "nibble" (4 bits) of the output byte OUT.

DECO IN, OUT Decode sets the bit in the output word OUT that corresponds to the bit number
represented by the least significant "nibble" (4 bits) of the input byte IN. All other
bits of the output word are set to 0.

Non-fatal error conditions with ENO = SM bits affected

0
• 0006H Indirect address None

Input / output Data type Operand

IN WORD (ENCO) IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
BYTE (DECO) IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT BYTE (ENCO) IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
WORD (DECO) IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AQW, *VD, *LD, *AC

Example: Encode and decode

LAD STL
If AC2 contains error bits: Network 1
1. The DECO instruction LD I3.1
sets the bit in VW40 that DECO AC2, VW40
corresponds to this error ENCO AC3, VB50
code
2. The ENCO instruction
converts the least signif-
icant bit set to an error
code that is stored in
VB50.

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7.6 Counters

7.6 Counters

7.6.1 Counter instructions

LAD / FBD STL Description

CTU Cxxx, PV LAD/FBD: The CTU count up instruction counts up from the current value
each time the count up CU input makes the transition from OFF to ON. When
the current value Cxxx is greater than or equal to the preset value PV, the
counter bit Cxxx is set ON. The current count value is reset when the reset
input R is set ON, or when the reset instruction is executed for the Cxxx ad-
dress. The counter stops counting when it reaches the maximum value
32,767.

STL: R reset input is the top of stack value. CU count up input is loaded in the
second stack level
CTD Cxxx, PV LAD/FBD: The CTD count down instruction counts down from the current
value of that counter each time the CD count down input makes the transition
from OFF to ON. When the current value Cxxx is equal to 0, the counter bit
Cxxx turns ON. The counter resets the counter bit Cxxx and loads the current
value with the preset value PV when the LD load input is set ON. The counter
stops upon reaching zero, and the counter bit Cxxx is set ON.

STL: LD load input is the top of stack value. CD count down input value is
loaded in the second stack level

CTUD Cxxx, PV LAD/FBD: The CTUD count up/down instruction counts up each time the CU
count up input makes the transition from OFF to ON, and counts down each
time the CD count down input makes the transition from OFF to ON. The
current value Cxxx of the counter maintains the current count. The PV preset
value is compared to the current value each time the counter instruction is
executed.
Upon reaching maximum value 32,767, the next rising edge at the count up
input causes the current count to wrap around to the minimum value -32,768.
On reaching the minimum value -32,768, the next rising edge at the count
down input causes the current count to wrap around to the maximum value
32,767.
When the current value Cxxx is greater than or equal to the PV preset value,
the counter bit Cxxx is set ON. Otherwise, the counter bit is OFF. The counter
is reset when the R reset input is set ON, or when the Reset instruction is
executed for the Cxxx address.

STL: R reset input is the top of stack value. CD count down input value is
loaded in the second stack level. CU count Up input value is loaded in the
third stack level

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Input / output Data type Operand

Cxxx WORD Constant (C0 to C255)
CU, CD (LAD) BOOL Power flow
CU, CD (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
R (LAD) BOOL Power Flow
R (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
LD (LAD) BOOL Power Flow
LD (FBD) BOOL I, Q, V, M, SM, S, T, C, L, Logic flow
PV INT IW, QW, VW, MW, SMW, SW, LW, T, C, AC, AIW, *VD, *LD, *AC, Constant

Note
Since there is one current value for each counter, do not assign the same counter number to
more than one counter. (Up Counters, Up/Down Counters, and Down counters with the
same number access the same current value.)
When you reset a counter using the Reset instruction, the counter bit is reset and the
counter current value is set to zero. Use the counter number to reference both the current
value and the counter bit of that counter.

See also Configuring the retentive ranges - system block configuration (Page 134)

Counter operation

Type Operation Counter bit Power cycle / first scan

CTU • CU increments the current value. The counter bit is set ON when: • Counter bit is OFF.
Current value >= Preset
• Current value continues to incre- • Current value can be retained 1
ment until it reaches 32,767.
CTD • CD decrements the current value The counter bit is set ON when: • Counter bit is OFF.
until the current value reaches 0. Current value = 0
• Current value can be retained 1
CTUD • CU increments the current value. The counter bit is set ON when: • Counter bit is OFF.
Current value >= Preset
• CD decrements the current value. • Current value can be retained 1
• Current value continues to incre-
ment or decrement until the coun-
ter is reset.

1 You can select the current value for the counter to be retentive, but not the counter bit value.

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Example CTD count down

LAD STL
Count down counter C1 current value Network 1
counts from 3 to 0 LD I0.0
With I0.1 OFF, I0.0 OFF-ON decre- LD I0.1
ments C1 current value CTD C1, +3
I0.1 ON loads countdown preset value
3

C1 bit is ON when counter C1 current Network 2

value = 0 LD C1
= Q0.0

Timing diagram

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7.6 Counters

Example CTUD count up/down

LAD STL
I0.0 counts up Network 1
I0.1 counts down LD I0.0
LD I0.1
I0.2 resets current value to 0
LD I0.2
CTUD C48, +4

Count Up/Down counter C48 turns on Network 2

C48 bit when current value >= 4 LD C48
= Q0.0

Timing diagram

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7.6.2 High-speed counter instructions

High-speed counters can count high-speed events that cannot be controlled by standard
counters. Standard counters operate at a slower rate that is limited by the PLC scan time.
You can use the HDEF and HSC instructions and create your own HSC routines, or you can
simplify the programming tasks by using the High Speed Counter wizard.

LAD / FBD STL Description

HDEF HSC, MODE The High-Speed Counter Definition instruction (HDEF) selects the operating
mode of a specific high-speed counter (HSC0-5). The mode selection de-
fines the clock, direction, and reset functions of the high-speed counter.
You must use one High-Speed Counter Definition instruction for each of up
to six active high-speed counters. The S model CPUs1 have six HSCs. The
C model CPUs2 have four HSCs.
HSC N The High-Speed Counter (HSC) instruction configures and controls the high-
speed counter, based on the state of the HSC special memory bits. The
parameter N specifies the high-speed counter number.
The high-speed counters can be configured for up to eight different modes of
operation.
Each counter has dedicated inputs for clocks, direction control, and reset
where these functions are supported. In AB quadrature phase, you can se-
lect one times (1x) or four times (4x) the maximum counting rate. All coun-
ters run at maximum rates without interfering with one another.
1 S model CPUs: SR20, ST20, SR30, ST30, SR40, ST40, SR60, and ST60
2 C model CPUs: CR20s, CR30s, CR40s, and CR60s

Error conditions with ENO = 0 SM bits affected

HDEF: HSC: None
• 0003H Input point conflict • 0001H HSC before HDEF
• 0004H Illegal instruction in interrupt • 0005H Simultaneous
• 000AH HSC redefinition HSC/PLS

• 0016H Attempted to use HSC or Edge • 0090H Invalid HSC number

Interrupt on Input that is allocated for
use by Motion Functionality
• 0090H Invalid HSC number

Input / output Data type Operand

HSC BYTE HSC number constant (0, 1, 2, 3, 4, or 5)
MODE BYTE Mode number constant: Eight possible modes (0, 1, 3, 4, 6, 7, 9, or 10)
N WORD HSC number constant (0, 1, 2, 3, 4, or 5)

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HSC operation
A high-speed counter can be used as the drive for a drum timer, where a shaft rotating at a
constant speed is fitted with an incremental shaft encoder. The shaft encoder provides a
specified number of counts per revolution and a reset pulse that occurs once per revolution.
The clock(s) and the reset pulse from the shaft encoder provide the inputs to the high-speed
counter.
The high-speed counter is loaded with the first of several presets, and the desired outputs
are activated for the time period where the current count is less than the current preset. The
counter is set up to provide an interrupt when the current count is equal to preset and also
when reset occurs.
As each current-count-value-equals-preset-value interrupt event occurs, a new preset is
loaded and the next state for the outputs is set. When the reset interrupt event occurs, the
first preset and the first output states are set, and the cycle is repeated.
Since the program interrupts occur at a much lower rate than the counting rates of the high-
speed counters, precise control of high-speed operations can be implemented with relatively
minor impact to the overall PLC scan cycle time. The method of interrupt attachment allows
each load of a new preset to be performed in a separate interrupt routine for easy state
control. (Alternatively, all interrupt events can be processed in a single interrupt routine.)

HSC input assignments and capabilities

All high-speed counters function the same way for the same mode of operation, but every
mode is not supported for every HSC number. The HSC input connections (clock, direction,
and reset) must use the CPU's integrated input channels as shown in the High-speed
counter summary (Page 246) table. Input channels located on a signal board or an
expansion module cannot be used for high-speed counters.

Note
You must ensure that high-speed counter inputs are correctly filtered and wired, for counting
high frequency signals.
In an S7-200 SMART CPU, all high-speed counter inputs are connected to internal input
filter circuits. The S7-200 SMART default input filter setting is 6.4 ms, which limits the
maximum counting rate to 78 Hz. You must change the filter settings to count higher
frequencies.
Refer to "Noise reduction for high-speed inputs (Page 247)" for details about system block
filter options, maximum counting frequencies, shielding requirements, and external pull-down
circuits.

HSC counting mode support

● The compact models support a total of four HSC devices (HSC0, HSC1, HSC2, and
HSC3).
● The SR and ST models support a total of six HSC devices (HSC0, HSC1, HSC2, HSC3,
HSC4, and HSC5).

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● HSC0, HSC2, HSC4, and HSC5 support eight counter modes (mode 0, 1, 3, 4, 6, 7, 9,
and 10).
● HSC1 and HSC3 support only one counter mode (mode 0).
Available HSC counter types
● Single-phase clock counter with internal direction control:
– Mode 0:
– Mode 1: with external reset
● Single-phase clock counter with external direction control:
– Mode 3:
– Mode 4: with external reset
● Two-phase clock counter with 2 clock inputs (clock-up and clock-down):
– Mode 6:
– Mode 7: with external reset
● AB quadrature phase counter:
– Mode 9:
– Mode 10: with external reset
HSC operating rules
● Before you use a high-speed counter, you must execute the HDEF instruction (High-
Speed Counter Definition) to select a counter mode. Use the first scan memory bit,
SM0.1 (this bit is ON for the first scan and OFF for subsequent scans) to execute HDEF
directly, or call a subroutine that contains the HDEF instruction.
● You can use all counter types with or without a reset input.
● When you activate the reset input, it clears the current value and holds it clear until you
deactivate the reset input.
Reference information
Refer to the following sections for further information:
● High-speed counter programming (Page 249)
● High-speed counter summary (Page 246)

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● Example initialization sequences for high-speed counters (Page 260)

● Noise reduction for high-speed inputs (Page 247)

7.6.3 High-speed counter summary

Clock A Direction Reset Single phase / Dual phase maximum AB quadrature phase maximum
/ Clock B clock / input rate clock / input rate
HSC0 I0.0 I0.1 I0.4 S model CPUs:1 S model CPUs:
• 200 kHz • 100 kHz = Maximum 1x count rate
• 400 kHz = Maximum 4x count rate
C model CPUs:2 C model CPUs:
• 100 kHz • 50 kHz = Maximum 1x count rate
• 200 kHz = Maximum 4x count rate
HSC1 I0.1 S model CPUs:
• 200 kHz
C model CPUs:
• 100 kHz
HSC2 I0.2 I0.3 I0.5 S model CPUs: S model CPUs:
• 200 kHz • 100 kHz = Maximum 1x count rate
• 400 kHz = Maximum 4x count rate
C model CPUs: C model CPUs:
• 100 kHz • 50 kHz = Maximum 1x count rate
• 200 kHz = Maximum 4x count rate
HSC3 I0.3 S model CPUs:
• 200 kHz
C model CPUs:
• 100 kHz
HSC4 I0.6 I0.7 I1.2 SR30 and ST30 model CPUs: SR30 and ST30 model CPUs:
• 200 kHz • 100 kHz = Maximum 1x count rate
• 400 kHz = Maximum 4x count rate
SR20, ST20, SR40, ST40, SR60, SR20, ST20, SR40, ST40, SR60, and
and ST60 model CPUs: ST60 model CPUs:
• 30 kHz • 20 kHz = Maximum 1x count rate
• 80 kHz = Maximum 4x count rate
C model CPUs: C model CPUs:
• n/a • n/a

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Clock A Direction Reset Single phase / Dual phase maximum AB quadrature phase maximum
/ Clock B clock / input rate clock / input rate
HSC5 I1.0 I1.1 I1.3 S model CPUs: S model CPUs
• 30 kHz • 20 kHz = Maximum 1x count rate
• 80 kHz = Maximum 4x count rate

C model CPUs: C model CPUs:

• n/a • n/a

1 S model CPUs: SR20, ST20, SR30, ST30, SR40, ST40, SR60, and ST60
2 C model CPUs: CR20s, CR30s, CR40s, and CR60s

7.6.4 Noise reduction for high-speed inputs

Counting high-speed pulses with HSC inputs

Note
High-speed input wiring must use shielded cables
Use shielded cable with a maximum length of 50 m, when connecting HSC input channels
I0.0, I0.1, I0.2, I0.3, I0.6. I0.7, I1.0, and I1.1.

One or both of the following actions may be necessary to correctly operate a high-speed
counter.
● Adjust the System Block digital input filter time of the input channels used by the HSC
channel. The S7-200 SMART CPU applies input filtering before the counting of pulses by
the HSC channel. This means that if an HSC input pulse occurs at a rate that is filtered
out by the input filtering, then the HSC does not detect any pulses on the input. You must
make sure that you configure the filter time of each input of the HSC to a value that
allows counting at the rate your application requires. This includes direction and reset
inputs. The following table shows the maximum input frequency that an HSC can detect
for each input filter configuration:

Input filter time Maximum detectable frequency

0.2 μs 200 kHz (S model CPUs)1
100 kHz (C model CPUs)2
0.4 μs 200 kHz (S model CPUs)
100 kHz (C model CPUs)
0.8 μs 200 kHz (S model CPUs)
100 kHz (C model CPUs)
1.6 μs 200 kHz (S model CPUs)
100 kHz (C model CPUs)
3.2 μs 156 kHz (S model CPUs)
100 kHz (C model CPUs)

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Input filter time Maximum detectable frequency

6.4 μs 78 kHz
12.8 μs 39 kHz
0.2 ms 2.5 kHz
0.4 ms 1.25 kHz
0.8 ms 625 Hz
1.6 ms 312 Hz
3.2 ms 156 Hz
6.4 ms 78 Hz
12.8 ms 39 Hz
1 S model CPUs: SR20, ST20, SR30, ST30, SR40, ST40, SR60, ST60
2 C model CPUs: CR20s, CR30s, CR40s, and CR60s

● If the device generating the HSC input signals does not drive the input signals both high
and low, then signal distortion can occur at high speeds. This can occur if the output of
the device is an open-collector transistor. When the transistor turns off, there is nothing
driving the signal to a low state. The signal transitions to a low state, but the time to do so
is dependent on the input resistance and capacitance of the circuitry. This condition can
result in missed pulses. You can prevent this condition by wiring a pull-down resistor to
the input signals, as seen in the following figure. Since the input voltage of the CPU is 24
V DC, the resistor has to be rated for a high wattage. A 100 ohm, 5 Watt resistor is a
suitable choice.

Figure 7-1 Pull-down resistor wiring for open-collector HSC input drivers

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7.6.5 High-speed counter programming

You can use the high-speed counter wizard to simplify HSC programming tasks. The wizard
helps you select the counter type/mode, preset/current values, counter options, and
generates the necessary special memory assignments, subroutines, and interrupt routines.

Note
You must ensure that high-speed counter inputs are correctly filtered and wired for counting
high frequency signals.
In an S7-200 SMART CPU, all high-speed counter inputs are connected to internal input
filter circuits. The S7-200 SMART CPU default input filter setting is 6.4 ms, which limits the
maximum counting rate to 78 Hz. You must change the filter settings to count higher
frequencies.
Refer to "Noise reduction for high-speed inputs (Page 247)" for details about system block
filter options, maximum counting frequency, shielding requirements, and external pull-down
circuits.

Configuring high-speed counters

Use one of the following actions to configure the high-speed counter wizard:
● Open the wizard: Select "High-Speed Counter" in the wizards area of the Tools menu
ribbon strip.
● Open the wizard: Double-click "High-Speed Counter" node in the wizards folder, from the
project tree.
With the wizard open, assign the HSC setup values. You can navigate through the wizard
setup pages, modify parameters, and then generate new wizard program code.
Your program must perform the following basic tasks to use a high-speed counter:
● Define the counter and mode (execute the HDEF instruction exactly once for each
counter).
● Set the control byte in SM memory.
● Set the current value (starting value) in SM memory.
● Set the preset value (target value) in SM memory.
● Assign and enable appropriate interrupt routines.
● Activate the high-speed counter (execute the HSC instruction).
HDEF instruction sets the counting mode

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The HDEF instruction assigns HSC counter mode. The following table shows the physical
inputs assigned for clock, direction control, and reset functions. The same input cannot be
used for two different functions, but you can use any input not being used by the present
mode of its high-speed counter for another purpose. For example, if the present mode of
HSC0 is mode 1, which uses I0.0 and I0.4; then you can use I0.1, I0.2, and I0.3 for edge
interrupts, HSC3, or motion control inputs.

Note
All counting modes of HSC0 always use I0.0 and all counting modes of HSC2 always use
I0.2, so you cannot use these inputs for other purposes when these counters are in use.

Mode Description Input assignment

HSC0 I0.0 I0.1 I0.4
HSC1 I0.1
HSC2 I0.2 I0.3 I0.5
HSC3 I0.3
HSC4 I0.6 I0.7 I1.2
HSC5 I1.0 I1.1 I1.3
0 Single-phase counter with internal direction Clock
1 control Clock Reset
3 Single-phase counter with external direction Clock Direction
4 control Clock Direction Reset
6 Two-phase counter with 2 clock inputs Clock Up Clock Down
7 Clock Up Clock Down Reset
9 AB quadrature phase counter Clock A Clock B
10 Clock A Clock B Reset

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How mode selection affects counter operation

HSC modes 0 and 1

HSC modes 3 and 4

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HSC modes 6 and 7

When you use counting modes 6 or 7, and rising edges on both the up clock and down clock
inputs occur within 0.3 microseconds of each other, the high-speed counter could see these
events as happening simultaneously. If this happens, the current value is unchanged and no
change in counting direction is indicated. As long as the separation between rising edges of
the up and down clock inputs is greater than this time period, the high-speed counter
captures each event separately. In either case, the program generates no error, and the
counter maintains the correct count value.

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HSC modes 9 and 10 (AB quadrature phase 1x)

HSC modes 9 and 10 (AB quadrature phase 4x)

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Reset operation
The operation of reset shown in the following figure applies to all modes that use the reset
input. In the figure below, the reset operation is shown with the active state assigned as the
high level.
HSC reset

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HDEF instruction sets the reset active level and counting rate
HSC0, HSC2, HSC4, and HSC5 counters have two control bits that are used to configure the
active state of the reset and to select 1x or 4x counting modes (AB quadrature phase
counters only). These bits are located in the HSC control byte for the respective counter and
are only used when the HDEF instruction is executed. These bits are defined in the following
table.

Note
You must set these two control bits to the desired state before the HDEF instruction is
executed. Otherwise, the counter takes on the default configuration for the counter mode
selected.
Once the HDEF instruction has been executed, you cannot change the counter setup unless
you first place the CPU in STOP mode.

HSC0 HSC1 HSC2 HSC3 HSC4 HSC5 Description (used only when
HDEF is executed)
SM37.0 Not SM57.0 Not SM147.0 SM157.0 Active level control bit for Reset:*
support- support-
• 0 = Reset is active high
ed ed
• 1 = Reset is active low
SM37.2 Not SM57.2 Not SM147.2 SM157.2 Counting rate selection for AB
support- support- quadrature phase counters:*
ed ed
• 0 = 4X counting rate
• 1 = 1X counting rate

* The default setting of the reset input is active high, and the AB quadrature phase counting rate is 4x
(or four times the input clock frequency).

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Example: High-speed counter definition

LAD STL
MAIN On the first scan: Network 1
1. Select the reset input to be active LD SM0.1
high and select 4x mode. MOVB 16#F8, SMB37
HDEF 0, 10
2. Configure HSC0 for AB quadrature
phase with reset input (mode 10).

HSC instruction enables counters, sets counting direction, and loads preset/current count values
The HSC instruction uses the control byte during execution. After you assign the counter and
the counter mode, you can program the dynamic parameters of the counter. Each high-
speed counter has a control byte in SM memory that allows the following actions:
● Enabling or disabling the counter
● Controlling the direction (modes 0 and 1 only), or the initial counting direction for all other
modes
● Loading the current value
● Loading the preset value

HSC Control bytes

HSC0 HSC1 HSC2 HSC3 HSC4 HSC5 Description

SM37.3 SM47.3 SM57.3 SM137.3 SM147.3 SM157.3 Counting direction control bit:
• 0 = Count down
• 1 =Count up
SM37.4 SM47.4 SM57.4 SM137.4 SM147.4 SM157.4 Write the counting direction to the
HSC:
• 0 = No update
• 1 =Update direction
SM37.5 SM47.5 SM57.5 SM137.5 SM147.5 SM157.5 Write the new preset value to the
HSC:
• 0 = No update
• 1 = Update preset

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HSC0 HSC1 HSC2 HSC3 HSC4 HSC5 Description

SM37.6 SM47.6 SM57.6 SM137.6 SM147.6 SM157.6 Write the new current value to the
HSC:
• 0 = No update
• 1 =Update current value
SM37.7 SM47.7 SM57.7 SM137.7 SM147.7 SM157.7 Enable the HSC:
• 0 = Disable the HSC
• 1 =Enable the HSC

Read the HSC current value with your program

You can only read the current value of each high-speed counter using the data type HC
(High-Speed-Counter Current) followed by the counter identifier number (0, 1, 2, 3, 4, or 5)
as shown in the following table. Use the HC data type whenever you wish to read the current
count, either in a status chart or in the user program. The HC data type is read-only double
word value; you cannot write a new current count to the high-speed counter using the HC
data type.

Current values of HSC0, HSC1, HSC2, HSC3, HSC4, and HSC5

Value to be read HSC0 HSC1 HSC2 HSC3 HSC4 HSC5

address address address address address address
CV (counter current value) HC0 HC1 HC2 HC3 HC4 HC5

Example: Reading and saving the current count value

LAD STL
MAIN Save the value of HSC0 into Network 1
VD200 when I3.0 transitions LD I3.0
from OFF to ON. EU
MOVD HC0, VD200

Set current values and preset values with your program

Each high-speed counter has a 32-bit current value (CV) and a 32-bit preset value (PV)
stored internally. The current value is the actual count value of the counter, while the preset
value is a comparison value optionally used to trigger an interrupt when the current value
reaches the preset value. You can read the current value using the HC data type as
described in the previous section. You cannot read the preset value directly. To load a new
current or preset value into the high-speed counter, you must set up the control byte and the
special memory double-word(s) that hold the desired new current and/or new preset values,
and also execute the HSC instruction to cause the new values to be transferred to the high-
speed counter. The table below lists the special memory double-words used to hold the
desired new current and preset values.

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Use the following steps to write a new current value and/or new preset value to the high-
speed counter (steps 1 and 2 can be done in either order):
1. Load the value to be written into the appropriate SM new current value and/or new preset
value (see the table below). Loading these new values does not affect the high-speed
counter yet.
2. Set or clear the appropriate bits in the appropriate control byte to indicate whether to
update the current and/or preset values (bit x.5 for preset and x.6 for current).
Manipulating these bits does not affect the high-speed counter yet.
3. Execute the HSC instruction referencing the appropriate high-speed counter number.
Executing this instruction causes the control byte to be examined. If the control byte
specifies an update for the current, the preset, or both, then the appropriate values are
copied from the SM new current value and/or new preset value locations into the high-
speed counter internal registers.

Value to be loaded HSC0 HSC1 HSC2 HSC3 HSC4 HSC5

New current value (new SMD38 SMD48 SMD58 SMD138 SMD148 SMD158
CV)
New preset value (new SMD42 SMD52 SMD62 SMD142 SMD152 SMD162
PV)

Note
Changes to the control byte and the SM locations for new current value and new preset
value does not affect the high-speed counter until the corresponding HSC instruction is
executed.

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Example: Updating the current and preset values

LAD STL
MAIN program network Update the current count to 1000 Network 1
and the preset value to 2000 for LD I2.0
HSC0 when I2.0 transitions from EU
OFF to ON. MOVD 1000,
SMD38
MOVD 2000,
SMD42
= SM37.5
= SM37.6
HSC 0

Attaching HSC interrupt routines in your program

All high-speed counter modes support an interrupt event when the current value of the HSC
is equal to the loaded preset value. Counter modes that use an external reset input support
an interrupt on activation of the external reset. All counter modes except modes 0 and 1
support an interrupt on a change in counting direction. Each of these interrupt conditions can
be enabled or disabled separately. For a complete discussion on the use of interrupts, see
the section about Interrupt instructions (Page 302).

HSC status byte

A status byte for each high-speed counter provides status memory bits that indicate the
current counting direction and whether the current value is greater than or equal to the
preset value. The following table defines these status bits for each high-speed counter.

Note
Status bits are valid only while the high-speed counter interrupt routine executes. The
purpose of monitoring the state of the high-speed counter is to enable interrupts for the
events that are of consequence to the operation being performed.

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Table 7- 14 Status bits for HSC0, HSC1, HSC2, HSC3, HSC4, and HSC5

HSC0 HSC1 HSC2 HSC3 HSC4 HSC5 Description

SM36.5 SM46.5 SM56.5 SM136.5 SM146.5 SM156.5 Current counting direction status bit:
• 0 = Counting down
• 1 = Counting up
SM36.6 SM46.6 SM56.6 SM136.6 SM146.6 SM156.6 Current value equals preset value
status bit:
• 0 = Not equal
• 1 = Equal
SM36.7 SM46.7 SM56.7 SM136.7 SM146.7 SM156.7 Current value greater than preset
value status bit:
• 0 = Less than or equal
• 1 = Greater than

Reference information
Refer to the following sections for further information:
● High-speed counter instructions (Page 243)
● High-speed counter summary (Page 246)
● Example initialization sequences for high-speed counters (Page 260)

7.6.6 Example initialization sequences for high-speed counters

HSC0 is used as the counter in the following descriptions of the initialization and operation
sequences.
● HSC0, HSC2, HSC4, and HSC5 support counting modes (0, 1), (3, 4), (6, 7), and (9, 10).
● HSC1 and HSC3 only support counting mode 0.
The initialization descriptions assume that you have just placed the CPU in RUN mode, and,
for that reason, the first scan memory bit is true. If this is not the case, remember that you
can execute the HDEF instruction only one time for each high-speed counter, after entering
RUN mode. Executing HDEF for a high-speed counter a second time generates a run-time
error and does not change the counter setup from the way it was set up on the first execution
of HDEF for that counter.

Note
Although the following sequences show how to change direction, current value, and preset
value individually, you can change all or any combination of them in the same sequence by
setting the value of SMB37 appropriately and then executing the HSC0 instruction.

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Initialization of modes 0 and 1

The following steps describe how to initialize HSC0 for single-phase up/down counter with
internal direction (modes 0 and 1):
1. Use the first scan memory bit to call a subroutine in which the initialization operation is
performed. Since you use a subroutine call, subsequent scans do not make the call to the
subroutine, which reduces scan time execution and provides a more structured program.
2. In the initialization subroutine, load SMB37 according to the desired control operation.
For example: SMB37 = 16#F8 produces the following results:
– Enables the counter
– Writes a new current value
– Writes a new preset value
– Sets the direction to count up
– Sets the reset input to be active high
3. Execute the HDEF instruction with the HSC input set to 0 and the MODE input set to one
of the following:
– Mode 0 for no external reset
– Mode 1 for external reset
4. Load SMD38 (double-word-sized value) with the desired current value (load with 0 to
clear it).
5. Load SMD42 (double-word-sized value) with the desired preset value.
6. In order to capture the current value equal to preset event, program an interrupt by
attaching the CV = PV interrupt event (event 12) to an interrupt routine. See the section
that discusses the Interrupt instructions for complete details on interrupt processing.
7. In order to capture an external reset event, program an interrupt by attaching the external
reset interrupt event (event 28) to an interrupt routine.
8. Execute the global interrupt enable instruction (ENI) to enable interrupts.
9. Execute the HSC instruction to cause the CPU to program HSC0.
10.Exit the subroutine.

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Initialization of modes 3 and 4

The following steps describe how to initialize HSC0 for single-phase up/down counter with
external direction control (modes 3 and 4):
1. Use the first scan memory bit to call a subroutine in which the initialization operation is
performed. Since you use a subroutine call, subsequent scans do not make the call to the
subroutine, which reduces scan time execution and provides a more structured program.
2. In the initialization subroutine, load SMB37 according to the desired control operation.
For example: SMB37 = 16#F8 produces the following results:
– Enables the counter
– Writes a new current value
– Writes a new preset value
– Sets the initial direction of the HSC to count up
– Sets the reset input to be active high
3. Execute the HDEF instruction with the HSC input set to 0 and the MODE input set to one
of the following:
– Mode 3 for no external reset
– Mode 4 for external reset
4. Load SMD38 (double-word-sized value) with the desired current value (load with 0 to
clear it).
5. Load SMD42 (double-word-sized value) with the desired preset value.
6. In order to capture the current-value-equal-to-preset event, program an interrupt by
attaching the CV = PV interrupt event (event 12) to an interrupt routine. See the section
that discusses the Interrupt instructions for complete details on interrupt processing.
7. In order to capture direction changes, program an interrupt by attaching the direction
changed interrupt event (event 27) to an interrupt routine.
8. In order to capture an external reset event, program an interrupt by attaching the external
reset interrupt event (event 28) to an interrupt routine.
9. Execute the global interrupt enable instruction (ENI) to enable interrupts.
10.Execute the HSC instruction to cause the CPU to program HSC0.
11.Exit the subroutine.

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Initialization of modes 6 and 7

The following steps describe how to initialize HSC0 for two-phase up/down counter with
up/down clocks (modes 6 and 7):
1. Use the first scan memory bit to call a subroutine in which the initialization operations are
performed. Since you use a subroutine call, subsequent scans do not make the call to the
subroutine, which reduces scan time execution and provides a more structured program.
2. In the initialization subroutine, load SMB37 according to the desired control operation.
For example: SMB37 = 16#F8 produces the following results:
– Enables the counter
– Writes a new current value
– Writes a new preset value
– Sets the initial direction of the HSC to count up
– Sets the reset input to be active high
3. Execute the HDEF instruction with the HSC input set to 0 and the MODE set to one of the
following:
– Mode 6 for no external reset
– Mode 7 for external reset
4. Load SMD38 (double-word-sized value) with the desired current value (load with 0 to
clear it).
5. Load SMD42 (double-word-sized value) with the desired preset value.
6. In order to capture the current-value-equal-to-preset event, program an interrupt by
attaching the CV = PV interrupt event (event 12) to an interrupt routine. See the section
on interrupts.
7. In order to capture direction changes, program an interrupt by attaching the direction
changed interrupt event (event 27) to an interrupt routine.
8. In order to capture an external reset event, program an interrupt by attaching the external
reset interrupt event (event 28) to an interrupt routine.
9. Execute the global interrupt enable instruction (ENI) to enable interrupts.
10.Execute the HSC instruction to cause the CPU to program HSC0.
11.Exit the subroutine.

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Initialization of modes 9 and 10

The following steps describe how to initialize HSC0 as an AB quadrature phase counter
(modes 9 and 10):
1. Use the first scan memory bit to call a subroutine in which the initialization operations are
performed. Since you use a subroutine call, subsequent scans do not make the call to the
subroutine, which reduces scan time execution and provides a more structured program.
2. In the initialization subroutine, load SMB37 according to the desired control operation.
Example (1x counting mode): SMB37 = 16#FC produces the following results:
– Enables the counter
– Writes a new current value
– Writes a new preset value
– Sets the initial direction of the HSC to count up
– Sets the reset input to be active high
Example (4x counting mode): SMB37 = 16#F8 produces the following results:
– Enables the counter
– Writes a new current value
– Writes a new preset value
– Sets the initial direction of the HSC to count up
– Sets the reset input to be active high
3. Execute the HDEF instruction with the HSC input set to 0 and the MODE input set to one
of the following:
– Mode 9 for no external reset
– Mode 10 for external reset
4. Load SMD38 (double-word-sized value) with the desired current value (load with 0 to
clear it).
5. Load SMD42 (double-word-sized value) with the desired preset value.
6. In order to capture the current-value-equal-to-preset event, program an interrupt by
attaching the CV = PV interrupt event (event 12) to an interrupt routine. See the section
on enabling interrupts (ENI) for complete details on interrupt processing.
7. In order to capture direction changes, program an interrupt by attaching the direction
changed interrupt event (event 27) to an interrupt routine.
8. In order to capture an external reset event, program an interrupt by attaching the external
reset interrupt event (event 28) to an interrupt routine.
9. Execute the global interrupt enable instruction (ENI) to enable interrupts.
10.Execute the HSC instruction to cause the CPU to program HSC0.
11.Exit the subroutine.

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Change direction in modes 0 and 1

The following steps describe how to configure HSC0 for change direction for single-phase
counter with internal direction (modes 0 and 1):
1. Load SMB37 to write the desired direction:
SMB37 = 16#90
– Enables the counter
– Sets the direction of the HSC to count down
SMB37 = 16#98
– Enables the counter
– Sets the direction of the HSC to count up
2. Execute the HSC instruction to cause the CPU to program HSC0.

Loading a new current value (any mode)

The following steps describe how to change the counter current value of HSC0 (any mode):
1. Load SMB37 to write the desired current value:
SMB37 = 16#C0
– Enables the counter
– Writes the new current value
2. Load SMD38 (double-word-sized value) with the desired current value (load with 0 to
clear it).
3. Execute the HSC instruction to cause the CPU to program HSC0.

Loading a new preset value (any mode)

The following steps describe how to change the preset value of HSC0 (any mode):
1. Load SMB37 to write the desired preset value:
SMB37 = 16#A0
– Enables the counter
– Writes the new preset value
2. Load SMD42 (double-word-sized value) with the desired preset value.
3. Execute the HSC instruction to cause the CPU to program HSC0.

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Disabling a high-speed counter (any mode)

The following steps describe how to disable the HSC0 high-speed counter (any mode):
1. Load SMB37 to disable the counter:
SMB37 = 16#00
– Disables the counter
2. Execute the HSC instruction to disable the counter.

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Example: high-speed counter instruction

LAD STL
MAIN On the first scan, call SBR_0. Network 1
LD SM0.1
CALL SBR_0

SBR0 On the first scan, configure HSC0: Network 1

1. Enable the counter LD SM0.1
MOVB 16#F8, SMB37
– Write a new current value.
HDEF 0, 10
– Write a new preset value. MOVD +0, SMD38
– Set the initial direction to MOVD +50, SMD42
count up. ATCH INT_0, 12
– Select the reset input to be ac- ENI
tive high. HSC 0
– Select 4x mode.
2. Configure HSC0 for AB quadra-
ture phase with reset input.
3. Clear the current value of HSC0.
4. Set the HSC0 preset value to 50.
5. Attach event 12 to interrupt rou-
tine INT_0. The interrupt is exe-
cuted when HSC0 current value =
preset value.
6. Global interrupt enable
7. Configure HSC0.

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LAD STL
INT0 Program HSC0: Network 1
1. Clear the current value of HSC0. LD SM0.0
MOVD +0, SMD38
2. Select to write only a new current
MOVB 16#C0, SMB37
and leave HSC0 enabled.
HSC 0
3. Configure HSC0.

Reference information
Refer to the following sections for further information:
● High-speed counter instructions (Page 243)
● High-speed counter summary (Page 246)
● High-speed counter programming (Page 249)
● Interrupt instructions (Page 302)

7.7 Pulse output

7.7.1 Pulse output instruction (PLS)

The Pulse output (PLS) instruction controls the Pulse train output (PTO) and Pulse width
modulation (PWM) functions available on the high-speed outputs (Q0.0, Q0.1, and Q0.3).
When using PWM, you can use an optional wizard to create the PWM instructions.

LAD / FBD STL Description

PLS N You can use the PLS instruction to create up to three PTO or PWM opera-
tions. PTO allows the user to control the frequency and number of pulses for a
square wave (50% duty cycle) output. PWM allows the user control of a fixed
cycle time output with a variable duty cycle.

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Error conditions with ENO = 0 SM bits affected

• 0005H: Simultaneous HSC/PLS None
• 000DH: Attempt to redefine pulse
output while it is active
• 000EH: Number of PTO profile seg-
ments was set to 0
• 0017H: Attempt to assign resource for
PTO/PWM that is already assigned to
motion control
• 001BH: Attempt to change time base
on enabled PWM
• 0090H: N is not 0, 1, or 2.
• 0091H: Range error

Input / output Data type Operand

N (channel) WORD Constant: 0 (= Q0.0), 1 (= Q0.1), or 2 (= Q0.3)

The CPU has three PTO/PWM generators (PLS0, PLS1, and PLS2) that create either a
high-speed pulse train or a pulse width modulated waveform. PLS0 is assigned to digital
output point Q0.0, PLS1 is assigned to digital output point Q0.1, and PLS2 is assigned to
digital output point Q0.3. A designated special memory (SM) location stores the following
data for each generator: a PTO status byte (8-bit value), a control byte (8-bit value), a cycle
time or frequency (unsigned 16-bit value), a pulse width value (unsigned 16-bit value), and a
pulse count value (unsigned 32-bit value).
The PTO/PWM generators and the process image register share the use of Q0.0, Q0.1, and
Q0.3. When a PTO or PWM function is active on Q0.0, Q0.1, or Q0.3, the PTO/PWM
generator has control of the output, and normal use of the output point is inhibited. The
output waveform is not affected by the state of the process image register, the forced value
of the point, or the execution of immediate output instructions. When the PTO/PWM
generator is inactive, control of the output reverts to the process image register. The process
image register determines the initial and final state of the output waveform, causing the
waveform to start and end at a high or low level.

Note
PTO/PWM through the PLS instruction is not possible if the selected output point is already
configured for use with motion control through use of the Motion wizard.
The PTO/PWM outputs must have a minimum load of at least 10% of rated load to provide
crisp transitions from off to on, and from on to off.
Before enabling PTO/PWM operation, set the value of the process image register for Q0.0,
Q0.1, and Q0.3 to 0.
Default values for all control bits, cycle time/frequency, pulse width, and pulse count values
are 0.

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Note
The Pulse Output (PLS) instruction can only be used with the following S7-200 SMART
CPUs:
• SR20 / ST20 (Two channels, Q0.0 and Q0.1)
• SR30 / ST30, SR40 / ST40, and SR60 / ST60 (Three channels, Q0.0, Q0.1, and Q0.3)

7.7.2 Pulse train output (PTO)

PTO provides a square wave with a 50% duty cycle output for a specified number of pulses
at a specified frequency. Refer to the figure below. PTO can produce either a single train of
pulses or multiple trains of pulses using a pulse profile. You specify the number of pulses
and the frequency:

• Number of pulses: 1 to 2,147,483,647

• Frequency:
– 1 to 100,000 Hz (multiple-segment)
– 1 to 65,535 Hz (single-segment)

Use the following formula to convert from cycle time to frequency:

F = 1 / CT
where:

F Frequency (Hz)
CT Cycle time (seconds)

See the following table for pulse count and frequency limitations:

Table 7- 15 Pulse count and frequency in the PTO function

Pulse count / frequency Reaction

Frequency < 1 Hz Frequency defaults to 1 Hz
Frequency > 100,000 Hz Frequency defaults to 100,000 Hz
Pulse count = 0 Pulse count defaults to 1 pulse
Pulse count > 2,147,483,647 Pulse count defaults to 2,147,483,647 pulses

Note
When using a PTO with very short cycle times (high frequencies), you should take into
account the switching delay specifications for the output points and how the switching delay
can affect the duty cycle. See Appendix A for the digital output switching delay for your CPU.

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The PTO function allows the "chaining" or "pipelining" of pulse trains. When the active pulse
train is complete, the output of a new pulse train begins immediately. This allows continuity
between subsequent output pulse trains.

Single-Segment pipelining of PTO pulses

In single-segment pipelining, you are responsible for updating the SM locations for the next
pulse train. After the initial PTO segment has started, you must immediately modify the SM
locations with the parameters of the second waveform. After you update the SM values,
execute the PLS instruction again. The PTO function holds the attributes of the second pulse
train in a pipeline until it completes the first pulse train. The PTO function can store only one
entry at a time in the pipeline. When the first pulse train completes, the output of the second
waveform begins, and you can store a new pulse train specification in the pipeline. You can
then repeat this process to set up the characteristics of the next pulse train. Attempting to
load the pipeline while it is still full results in the PTO Overflow bit (SM66.6, SM76.6, or
SM566.6) being set and the instruction being ignored.
Smooth transitions between pulse trains occur unless the active pulse train completes before
a new pulse train setup is captured by the execution of the PLS instruction.

Note
In single-segment pipelining, the frequency has an upper limit of 65,535 Hz. If a higher
frequency is needed (up to 100,000 Hz), multiple-segment pipelining must be used.

Multiple-Segment pipelining of PTO pulses

In multiple-segment pipelining, the S7-200 SMART automatically reads the characteristics of
each pulse train segment from a profile table located in V memory. The SM locations used in
this mode are the control byte, the status byte, and the starting V memory offset of the profile
table (SMW168, SMW178, or SMW578). Execution of the PLS instruction starts the multiple
segment operation.
Each segment entry is 12 bytes in length and is composed of a 32 bit starting frequency, a
32 bit ending frequency, and a 32-bit pulse count value. The table below shows the format of
the profile table configured in V memory.
The PTO generator automatically increases or decreases the frequency linearly from the
starting frequency to the ending frequency. The frequency is increased or decreased by a
constant value at a constant rate. Once the number of pulses reaches the specified pulse
count, the next PTO segment is loaded. This sequence repeats until it reaches the end of the
profile. A segment’s time duration should be greater than 500 microseconds. If the time
duration is too small, the CPU may not have enough time to calculate the next PTO segment
values. If the next segment cannot be calculated in time, then the PTO pipeline underflow bit
(SM66.6, SM76.6, and SM566.6) is set to "1" and the PTO operation terminated.

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While the PTO profile is operating, the number of the currently active segment is available in
SMB166, SMB176, or SMB576.

Table 7- 16 Profile table format for multiple-segment PTO operation1

Byte offset Segment Description of table entries

0 Number of segments: 1 to 2552
1 #1 Starting Frequency (1 to 100,000 Hz)
5 Ending Frequency (1 to 100,000 Hz)
9 Pulse count (1 to 2,147,483,647)
13 #2 Starting Frequency (1 to 100,000 Hz)
17 Ending Frequency (1 to 100,000 Hz)
21 Pulse count (1 to 2,147,483,647)
(Continues) #3 (Continues)
1 Entering a profile offset and number of segments that places any part of the profile table outside of
V memory generates a non-fatal error. The PTO function does not generate a PTO output.
2 Entering a value of 0 for the number of segments generates a non-fatal error. No PTO output is
generated.

7.7.3 Pulse width modulation (PWM)

PWM provides three channels that allow a fixed cycle time output with a variable duty cycle.
Refer to the figure below. You can specify the cycle time and the pulse width in either
microsecond or millisecond increments:

• Cycle time: 10 µs to 65,535 µs or 2 ms to

65,535 ms
• Pulse width time: 0 µs to 65,535 µs or
0 ms to 65,535 ms

As shown in the following table, setting the pulse width equal to the cycle time (which makes
the duty cycle 100 percent) turns the output on continuously. Setting the pulse width to 0
(which makes the duty cycle 0 percent) turns the output off.

Note
When using a PWM with very short cycle times, you should take into account the switching
delay specifications for the output points and how the switching delay can affect the pulse
width time. See Appendix A for the digital output switching delay for your CPU.

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Pulse width time and cycle time and reactions in the PWM function

Pulse width time / cycle time Reaction

Pulse width time >= Cycle time value The duty cycle is 100%: the output is turned on continuously.
Pulse width time = 0 The duty cycle is 0%: the output is turned off continuously.
Cycle time < 2 time units The cycle time defaults to two time units.

Changing the characteristics of a PWM waveform

You can only use synchronous updates to change the characteristics of a PWM waveform.
With a synchronous update, the change in the waveform characteristics occurs on a cycle
boundary, providing a smooth transition.

7.7.4 Using SM locations to configure and control the PTO/PWM operation

The PLS instruction reads the data stored in the specified SM memory locations and
programs the PTO/PWM generator accordingly. SMB67 controls PTO0 or PWM0, SMB77
controls PTO1 or PWM1, and SMB567 controls PTO2 or PWM2. The "SM locations for the
PTO/PWM control registers" table (the first table below) describes the registers used to
control the PTO/PWM operation. You can use the "PTO/PWM control byte reference" table
(the second table below) as a quick reference to determine the value to place in the
PTO/PWM control register to invoke the desired operation.
You can change the characteristics of a PTO or PWM waveform by modifying the locations
in the SM area (including the control byte) and then executing the PLS instruction. You can
disable the generation of a PTO or PWM waveform at any time by writing 0 to the PTO/PWM
enable bit of the control byte (SM67.7, SM77.7, or SM567.7) and then executing the PLS
instruction. The output point immediately reverts back to process image register control.
If you disable the PTO or PWM operation while the operation is producing a pulse, that pulse
internally completes its full cycle time duration. However, the pulse is not present at the
output point because, at that time, the process image register regains control of the output.
Your program can enable the pulse generator again with no time delay as long as the
following is true: the pulse mode (PTO or PWM) being enabled is the same mode that was
disabled. An error may occur if your program first disables a PTO and then enables a PWM
on the same output channel or if your program first disables a PWM and then enables a
PTO.
The PTO Idle bit in the status byte (SM66.7, SM76.7, or SM566.4) is provided to indicate the
completion of the programmed pulse train. In addition, an interrupt routine can be invoked
upon the completion of a pulse train. (Refer to the descriptions of the Interrupt instructions
(Page 302).) If you are using the single segment operation, the interrupt routine is invoked
upon the completion of each PTO. For example, if a second PTO is loaded into the pipeline,
the PTO function invokes the interrupt routine upon the completion of the first PTO, and
again upon the completion of the second PTO that was loaded into the pipeline. When using
the multiple segment operation, the PTO function invokes the interrupt routine upon
completion of the profile table.

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The following conditions set the bits of the status byte (SMB66, SMB76, and SMB566):
● If an "Add Error" occurs in the pulse generator that results in an invalid frequency value,
the PTO function terminates and the Delta Calculation Error bit (SM66.4, SM76.4, or
SM566.4) is set to 1. The output reverts to image register control. To correct this issue,
try adjusting the PTO profile parameters.
● Manually disabling a PTO profile in progress sets the PTO Profile Disabled bit (SM66.5,
SM76.5, or SM566.5) to 1.
● The PTO/PWM overflow/underflow bit (SM66.6, SM76.6, or SM566.6) is set to 1 if either
of these situations occur:
– An attempt is made to load the pipeline while it is full; this is an overflow condition.
– A PTO profile segment is too short to allow the CPU to calculate the next segment,
and an empty pipeline is transferred; this is an underflow condition, and the output
reverts to image register control.
● You must clear the PTO/PWM overflow/underflow bit manually after it is set to detect
subsequent overflows. The transition to RUN mode initializes this bit to 0.

Note
• Ensure that you understand the definition of the PTO/PWM mode select bit (SM67.6,
SM77.6, and SM567.6). The bit definition may not be the same as some legacy products
that support a Pulse instruction. In the S7-200 SMART, the user selects PTO or PWM
mode with the following definition: 0 = PWM, 1 = PTO.
• When you load a cycle time/frequency (SMW68, SMW78, or SMW568), pulse width
(SMW70, SMW80, or SMW570), or pulse count (SMD72, SMD82, or SMD572), also set
the appropriate update bits in the control register before you execute the PLS instruction.
• For a multiple segment pulse train operation, you must also load the starting offset
(SMW168, SMW178, or SMW578) of the profile table and the profile table values before
you execute the PLS instruction.
• If you attempt to change the time base of a PWM output while the PWM is executing, the
request is ignored and a non-fatal error (0x001B - ILLEGAL PWM TIMEBASE CHG) is
created.

Table 7- 17 SM locations for the PTO/PWM control registers

Q0.0 Q0.1 Q0.3 Status bits

SM66.4 SM76.4 SM566.4 PTO delta calculation error (due to an add error):
• 0 = No error
• 1 = Aborted due to error
SM66.5 SM76.5 SM566.5 PTO profile disabled (due to user command):
• 0 = Profile not manually disabled
• 1 = User disabled profile

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SM66.6 SM76.6 SM566.6 PTO/PWM pipeline overflow/underflow:

• 0 = No overflow/underflow
• 1 = Overflow/underflow
SM66.7 SM76.7 SM566.7 PTO idle:
• 0 = In progress
• 1 = PTO idle
Q0.0 Q0.1 Q0.3 Control bits
SM67.0 SM77.0 SM567.0 PTO/PWM update the frequency/cycle time:
• 0 = No update
• 1 = Update frequency/cycle time
SM67.1 SM77.1 SM567.1 PWM update the pulse width time:
• 0 = No update
• 1 = Update pulse width
SM67.2 SM77.2 SM567.2 PTO update the pulse count value:
• 0 = No update
• 1 = Update pulse count
SM67.3 SM77.3 SM567.3 PWM time base:
• 0 = 1 µs/tick
• 1 = 1 ms/tick
SM67.4 SM77.4 SM567.4 Reserved
SM67.5 SM77.5 SM567.5 PTO single/multiple segment operation:
• 0 = Single
• 1 = Multiple
SM67.6 SM77.6 SM567.6 PTO/PWM mode select:
• 0 = PWM
• 1 = PTO
SM67.7 SM77.7 SM567.7 PWM enable:
• 0 = Disable
• 1 = Enable
Q0.0 Q0.1 Q0.3 Other registers
SMW68 SMW78 SMW568 PTO frequency or PWM cycle time value: 1 to 65,535 Hz (PTO); 2
to 65,535 (PWM)
SMW70 SMW80 SMW570 PWM pulse width value: 0 to 65,535
SMD72 SMD82 SMD572 PTO pulse count value: 1 to 2,147,483,647
SMB166 SMB176 SMB576 Number of the segment in progress:
Multiple-segment PTO operation only
SMW168 SMW178 SMW578 Starting location of the profile table (byte offset from V0):
Multiple-segment PTO operation only

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Table 7- 18 PTO/PWM control byte reference

Result of executing the PLS instruction

Control Enable Select PTO Time base Pulse Pulse Cycle time
register mode Segment count width / frequen-
(Hex val- operation cy
ue)
16#80 Yes PWM 1 µs/cycle
16#81 Yes PWM 1 µs/cycle Update
cycle time
16#82 Yes PWM 1 µs/cycle Update
16#83 Yes PWM 1 µs/cycle Update Update
cycle time
16#88 Yes PWM 1 ms/cycle
16#89 Yes PWM 1 ms/cycle Update
cycle time
16#8A Yes PWM 1 ms/cycle Update
16#8B Yes PWM 1 ms/cycle Update Update
cycle time
16#C0 Yes PTO Single
16#C1 Yes PTO Single Update
frequency
16#C4 Yes PTO Single Update
16#C5 Yes PTO Single Update Update
frequency
16#E0 Yes PTO Multiple

7.7.5 Calculating the profile table values

The multiple-segment pipelining capability of the PTO generators can be useful in many
applications, particularly in stepper motor control.
For example, you can use PTO with a pulse profile to control a stepper motor through a
simple ramp up (acceleration), run (no acceleration), and ramp down (deceleration)
sequence. More complicated sequences can be created by defining a pulse profile that
consists of up to 255 segments, with each segment corresponding to a ramp up, run, or
ramp down operation.
The figure below illustrates sample profile table values required to generate an output
waveform:
● Segment 1: Accelerates a stepper motor
● Segment 2: Operates the motor at a constant speed
● Segment 3: Decelerates the motor

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To achieve the desired number of motor revolutions for this example, the PTO generator
requires the following values:
● Starting and final pulse frequencies of 2 kHz
● A maximum pulse frequency of 10 kHz
● 4000 pulses
During the acceleration portion of the output profile, the output wave form should reach
maximum pulse frequency in approximately 200 pulses. The output wave form should
complete the deceleration portion of the profile in approximately 400 pulses.

① Segment 1: 200 pulses

② Segment 2: 3400 pulses
③ Segment 3: 400 pulses

The following table lists the values for generating the example waveform. The profile table,
for this example, is in V memory and starts at VB500. You can use any block of V memory
that is available for a PTO profile table. You can include instructions in your program to load
these values into V memory, or you can define the values of the profile in the data block.

Table 7- 19 Profile table values

Address Value Description

VB500 3 Total number of segments
VD501 2,000 Starting frequency (Hz)
VD505 10,000 Ending frequency (Hz) Segment 1
VD509 200 Number of pulses
VD513 10,000 Starting frequency (Hz)
VD517 10,000 Ending frequency (Hz) Segment 2
VD521 3,400 Number of pulses
VD525 10,000 Starting frequency (Hz)
VD529 2,000 Ending frequency (Hz) Segment 3
VD533 400 Number of pulses

The PTO generator begins by running Segment 1. After the PTO generator reaches the
required number of pulses for Segment 1, it automatically loads Segment 2. This continues
until the last segment. After the number of pulses for the last segment is reached, the
S7-200 SMART CPU disables the PTO generator.

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For each segment of the PTO profile, the pulse train begins at the starting frequency
assigned in the table. The PTO generator increases or decreases the frequency at a
constant rate to achieve the ending frequency with the correct number of pulses. However,
the PTO generator limits the frequency to the starting and ending frequencies specified in
the table.
The PTO generator performs repeated additions to the working frequency to create a linear
change in frequency over time. The constant value added to the frequency has a limited
resolution. This limited resolution can introduce some truncation error into the resulting
frequency. Thus, the PTO generator does not guarantee that the pulse train frequency can
reach the ending frequency that was specified for that segment. In the figure below, you can
see that the truncation error affects the accelerating PTO frequency. The output should be
measured to verify that the frequency is within an acceptable frequency range.

① Desired frequency plot

② Actual frequency plot

If the frequency difference (Δf) between the end of a segment and the beginning of the next
is not acceptable, try adjusting the ending frequency to compensate for the difference. This
adjustment might be an iterative process to get the output within an acceptable frequency
range.
Note that changes in segment parameters affect the time it takes the PTO to complete. You
can use the equation for the time duration of the segment, found later in this section of the
manual, to see what effect this has on the timing. An accurate segment duration time can
require some flexibility in the value of the ending frequency or the number of pulses for a
given segment.
While the simplified example above is useful as an introduction, real applications can require
more complicated waveform profiles. Remember that you can only assign frequencies as an
integer number of Hz and perform the frequency modification at a constant rate. The
S7-200 SMART CPU selects that constant rate and that rate can be different for each
segment.
For legacy projects that were developed in terms of cycle time, instead of frequency, you can
use the following formulas to convert to frequency:
CTFinal = CTInitial + (ΔCT * PC)
FInitial = 1 / CTInitial
FFinal = 1 / CTFinal
where:

CTInitial Starting cycle time (s) for this segment

ΔCT Delta cycle time (s) of this segment

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PC Quantity of pulses in this segment

CTFinal Ending cycle time (s) for this segment
FInitial Starting frequency (Hz) for this segment
FFinal Ending frequency (Hz) for this segment

The acceleration (or deceleration) and time duration of a given PTO profile segment can be
useful in the process of determining correct profile table values. Use the following formulas
to calculate the length of time, as well as the acceleration for a given profile:
ΔF = FFinal - FInitial
Ts = PC / (Fmin + ( | ΔF | / 2 ) )
As = ΔF / Ts
where:

Ts Time duration (s) of this segment

As Frequency acceleration (Hz/s) of this segment
PC Quantity of pulses in this segment
Fmin Minimum frequency (Hz) for this segment
ΔF Delta (total change in) frequency (Hz) for this segment

7.8 Math

7.8.1 Add, subtract, multiply, and divide

LAD / FBD STL Description

+I IN1, OUT The Add Integer instruction adds two 16-bit integers to produce a 16-bit
+D IN1, OUT result. The Add Double Integer instruction adds two 32-bit integers to pro-
+R IN1, OUT duce a 32-bit result. The Add Real (+R) instruction adds two 32-bit real
numbers to produce a 32-bit real number result.
• LAD and FBD: IN1 + IN2 = OUT
ADD_DI • STL: IN1 + OUT = OUT
ADD_R
-I IN1, OUT The Subtract Integer instruction subtracts two 16-bit integers to produce a
-D IN1, OUT 16-bit result. The Subtract Double Integer (-D) instruction subtracts two 32-
-R IN1, OUT bit integers to produce a 32-bit result. The Subtract Real (-R) instruction
subtracts two 32-bit real numbers to produce a 32-bit real number result.
• LAD and FBD: IN1 - IN2 = OUT

SUB_DI • STL: OUT - IN1 = OUT

SUB_R

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LAD / FBD STL Description

*I IN1, OUT The Multiply Integer instruction multiplies two 16-bit integers to produce a
*D IN1, OUT 16-bit result. The Multiply Double Integer instruction multiplies two 32-bit
*R IN1, OUT integers to produce a 32-bit result. The Multiply Real instruction multiplies
two 32-bit real numbers to produce a 32-bit real number result.
• LAD and FBD: IN1 * IN2 = OUT

MUL_DI • STL: IN1 * OUT = OUT

MUL_R
/I IN1, OUT The Divide Integer instruction divides two 16-bit integers to produce a 16-bit
/D IN1, OUT result. (No remainder is kept.) Divide Double Integer instruction divides two
/R IN1, OUT 32-bit integers to produce a 32-bit result. (No remainder is kept.) The Divide
Real (/R) instruction divides two 32-bit real numbers to produce a 32-bit real
number result.
• LAD and FBD: IN1 / IN2 = OUT
DIV_DI
DIV_R • STL: OUT / IN1 = OUT

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow • SM1.1 Overflow, illegal value generated during the operation, or illegal
• SM1.3 Divide by zero input
• SM1.2 Negative result
• SM1.3 Divide by zero

SM1.1 indicates overflow errors and illegal values. If SM1.1 is set, then the status of SM1.0
and SM1.2 is not valid and the original input operands are not altered. If SM1.1 and SM1.3
are not set, then the math operation has completed with a valid result and SM1.0 and SM1.2
contain valid status. If SM1.3 is set during a divide operation, then the other math status bits
are left unchanged.

Input / output Data Type Operand

IN1, IN2 INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *AC, *LD, Constant
DINT ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT INT IW, QW, VW, MW, SMW, SW, LW, T, C, AC, *VD, *AC, *LD
DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
1 Real (or floating-point) numbers are represented in the format described in the ANSI/IEEE 754-1985 standard (single-
precision). Refer to that standard for more information.

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Example: Integer math instructions

LAD STL
Network
LD I0.0
+I AC1, AC0
*I AC1, VW100
/I VW10, VW200

Integer operations from the LAD example

IN1 IN2 OUT

Add data 40 + 60 = 100
Data address AC1 AC0 AC0

Multiply data 40 * 20 = 800

Data address AC1 VW100 VW100

Divide data 4000 / 40 = 100

Data address W200 VW10 VW200

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Example: Real math instructions

LAD STL
Network 1
LD I0.0
+R AC1, AC0
*R AC1, VD100
/R VD10, VD200

Real number operations from the LAD example

IN1 IN2 OUT

Add data 4000.0 + 6000.0 = 10000.0
Data address AC1 AC0 AC0

Multiply data 400.0 * 200.0 = 80000.0

Data address AC1 VD100 VD100

Divide data 4000.0 / 41.0 = 97.5609

Data address VD200 VD10 VD200

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7.8.2 Multiply integer to double integer and divide integer with remainder

LAD / FBD STL Description

MUL IN1, OUT The multiply integer to double Integer instruction multiplies two 16-bit integers and
produces a 32-bit product.
In STL, the least-significant word (16 bits) of the 32-bit OUT is used as one of the
factors.
• LAD and FBD: IN1 * IN2 = OUT
• STL: IN1 * OUT = OUT
DIV IN1, OUT The divide integer with remainder instruction divides two 16-bit integers and pro-
duces a 32-bit result consisting of a 16-bit remainder (the most-significant word) and
a 16-bit quotient (the least-significant word).
In STL, the least-significant word (16 bits) of the 32-bit OUT is used as the dividend.
• LAD and FBD: IN1 / IN2 = OUT
• STL: OUT / IN1 = OUT

Non-fatal errors with ENO=0 SM bits affected 1

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow • SM1.1 Overflow, illegal value generated during the operation, or illegal input
• SM1.3 Divide by zero • SM1.2 Negative result
• SM1.3 Divide by zero

1 For both of these instructions, SM bits indicate errors and illegal values. If SM1.3 (divide by zero) is set during a divide
operation, then the other math status bits are left unchanged. Otherwise, all supported math status bits contain valid
status upon completion of the math operation.

Input / output Data type Operand

IN1, IN2 INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
OUT DINT ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

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Example: MUL and DIV instructions

LAD STL
Network 1
LD I0.0
MUL AC1, VD100
DIV VW10, VD200

1 VD100 contains: VW100 and VW102, and VD200 contains: VW200 and VW202.

Real number operations from the LAD example

IN1 IN2 OUT

MUL data 400 * 200 = 80000
Data address AC1 VW102 VD100

remainder quotient
DIV data 4000 / 41 = 23 97
Data address VW202 VW10 VW200 VW202
VD200

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7.8.3 Trigonometry, natural logarithm/exponential, and square root

Sine (SIN), Cosine (COS), and Tangent (TAN) instructions

LAD / FBD STL Description

SIN IN, OUT The sine (SIN), cosine (COS), and tangent (TAN) instructions evaluate the trigo-
nometric function of the angle value IN and place the result in OUT. The input
angle value is measured in radians.
• SIN (IN) = OUT
• COS (IN) = OUT
COS IN, OUT
• TAN (IN) = OUT

To convert an angle from degrees to radians: Use the MUL_R (*R) instruction to
multiply the angle in degrees by 1.745329E-2 (approximately by π/180).
TAN IN, OUT
For the numeric functions instructions, SM1.1 is used to indicate overflow errors
and illegal values. If SM1.1 is set, then the status of SM1.0 and SM1.2 is not
valid and the original input operands are not altered. If SM1.1 is not set, then the
math operation has completed with a valid result and SM1.0 and SM1.2 contain
valid status.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow • SM1.1 Overflow, illegal value generated during the operation, or illegal input
• SM1.2 Negative result

Input / outputs Data type Operand

IN REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
1 Real (or floating-point) numbers are represented in the format described in the ANSI/IEEE 754-1985 standard (single-
precision). Refer to that standard for more information.

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Natural logarithm (LN) and natural exponential (EXP) instructions

LAD / FBD STL Description

LN IN, OUT The Natural Logarithm instruction (LN) performs the natural logarithm of the
value in IN and places the result in OUT.
The Natural Exponential instruction (EXP) performs the exponential operation of
e raised to the power of the value in IN and places the result in OUT.
• LN (IN) = OUT
EXP IN, OUT
• EXP (IN)= OUT
To obtain the base 10 logarithm from the natural logarithm: Divide the natural
logarithm by 2.302585 (approximately the natural logarithm of 10).
To raise any real number to the power of another real number, including frac-
tional exponents: Combine the Natural Exponential instruction with the Natural
Logarithm instruction. For example, to raise X to the Y power, use EXP (Y *
LN (X)).

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow • SM1.1 Overflow, illegal value generated during the operation, or illegal input
• SM1.2 Negative result

Input / outputs Data type Operand

IN REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
1 Real (or floating-point) numbers are represented in the format described in the ANSI/IEEE 754-1985 standard (single-
precision). Refer to that standard for more information.

Square root (SQRT) instruction

LAD / FBD STL Description

SQRT IN, OUT The Square Root instruction (SQRT) takes the square root of a real number (IN)
and produces a real number result OUT.
• SQRT (IN)= OUT
To obtain other roots:
• 5 cubed = 5^3 = EXP(3*LN(5)) = 125
• The cube root of 125 = 125^(1/3) = EXP((1/3)*LN(125))= 5
• The square root of 5 cubed = 5^(3/2) = EXP(3/2*LN(5)) = 11.18034

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Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow • SM1.1 Overflow, illegal value generated during the operation, or illegal input
• SM1.2 Negative result

Input / outputs Data type Operand

IN REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT REAL1 ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
1 Real (or floating-point) numbers are represented in the format described in the ANSI/IEEE 754-1985 standard (single-
precision). Refer to that standard for more information.

7.8.4 Increment and decrement

LAD / FBD STL Description

INCB OUT The increment instructions add 1 to the input value IN and place the result into the
INCW OUT location at OUT.
INCD OUT • LAD and FBD: IN + 1 = OUT
• STL: OUT + 1 = OUT
Increment byte (INC_B) operations are unsigned. Increment word (INC_W) operations
INC_W
are signed. Increment double word (INC_DW) operations are signed.
INC_DW
DECB OUT The decrement instructions subtract 1 from the input value IN and place the result into
DECW OUT the location at OUT.
DECD OUT • LAD and FBD: IN - 1 = OUT
• STL: OUT - 1= OUT
DEC_W Decrement byte (DEC_B) operations are unsigned. Decrement Word (DEC_W) opera-
DEC_DW tions are signed. Decrement double Word (DEC_D) operations are signed.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow • SM1.1 Overflow, illegal value generated during the operation, or illegal input
• SM1.2 Negative result

Input / output Data type Operand

IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
DINT ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant

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7.9 PID

Input / output Data type Operand

OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC,*VD, *LD, *AC
DINT ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

Example: Increment and decrement

LAD STL
Network 1
LD I4.0
INCW AC0
DECD VD100

Increment/decrement operations from the LAD example

IN OUT
Increment word 125 + 1 = 126
Data address AC0 AC0

Decrement double word 128000 - 1 = 127999

Data address VD100 VD100

7.9 PID

LAD / FBD STL Description

PID TBL, LOOP The PID loop instruction (PID) executes a PID loop calculation on the referenced
LOOP based upon the input and configuration information in Table (TBL).

Non-fatal errors with ENO = 0 SM bits affected

• 0013H Illegal PID loop table • SM1.1 Overflow

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Input / output Data type Operand

TBL BYTE VB
LOOP BYTE Constant (0 to 7)

The PID loop instruction (Proportional, Integral, Derivative Loop) is provided to perform the
PID calculation. The top of the logic stack (TOS) must be ON (power flow) to enable the PID
calculation. The instruction has two operands: a TABLE address which is the starting
address of the loop table and a LOOP number which is a constant from 0 to 7.
Eight PID instructions can be used in a program. If two or more PID instructions are used
with the same loop number (even if they have different table addresses), the PID
calculations will interfere with one another and the output will be unpredictable.
The loop table stores nine parameters used for controlling and monitoring the loop operation
and includes the current and previous value of the process variable, the setpoint, output,
gain, sample time, integral time (reset), derivative time (rate), and the integral sum (bias).
To perform the PID calculation at the desired sample rate, the PID instruction must be
executed either from within a timed interrupt routine or from within the main program at a
rate controlled by a timer. The sample time must be supplied as an input to the PID
instruction via the loop table.
Auto-Tune capability has been incorporated into the PID instruction. Refer to "PID loops and
tuning" (Page 624) for a detailed description of auto-tuning. The "PID Tune control panel"
(Page 632) only works with PID loops created by the PID wizard.
STEP 7-Micro/WIN SMART offers the PID wizard to guide you in defining a PID algorithm for
a closed-loop control process. Select the "Instruction wizard" command from the "Tools"
menu and then select "PID" from the "Instruction wizard" window.

Note
The setpoint of the low range and the setpoint of the high range should correspond to the
process variable low range and high range.

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7.9.1 Using the PID wizard

Use the PID wizard to configure your PID loop

Screen Description
In this dialog, you select which loops
to configure. You can configure a
maximum of eight loops.
When you select a loop on this dialog,
the tree view on the left side of the PID
wizard updates with all nodes neces-
sary for configuring that loop.

You can configure a custom name for

your loop. The default name of this
screen is "Loop x", where "x" is equal
to the loop number.

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Screen Description
Set the following loop parameters:
• Gain (Default value = 1.00)
• Sample Time (Default value =
1.00)
• Integral Time (Default value =
10.00)
• Derivative Time (Default value =
0.00)

You assign how the loop Process

Variable (PV) is to be scaled. You can
choose from the following options:
• Unipolar (default: 0 to 27648; can
edit)
• Bipolar (default: -27648 to 27648;
can edit)
• Unipolar 20% offset (range: 5530
to 27648; set and unchangeable)
• Temperature x 10 °C
• Temperature x 10 °F
In the Scaling parameter, you assign
how the loop setpoint (SP) is to be
scaled. Default is a real number be-
tween 0.0 and 100.0.

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Screen Description
You enter the loop output options:
• How the loop output is to be
scaled:
– Analog
– Digital
• Analog scaling parameter:
– Unipolar (default: 0 to 27648;
can edit)
– Bipolar (default: -27648 to
24678; can edit)
– Unipolar 20% offset (range:
5530 to 27648; is set and un-
changeable
• Analog range parameter: Assign
the loop output range. The possible
range is -27648 to +27648, de-
pending on your scaling selection.

You can assign what conditions to

recognize with alarm inputs. Use the
checkboxes to enable the alarms as
required:
• Low Alarm (PV): Set normalized
low alarm limit from 0.0 to high
alarm limit; default is 0.10.
• High Alarm (PV): Set normalized
high alarm limit from low alarm limit
to 1.00; default is 0.90.
• Analog Input Error: Assign where
the input module is attached to the
PLC.

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Screen Description
You can make the following code
selections:
• Subroutine: The PID wizard cre-
ates a subroutine for initializing the
selected PID configuration.
• Interrupt: The PID wizard creates
an interrupt routine for the PID loop
execution.

Note: The wizard assigns a default

name for the subroutine and the in-
terrupt routine; you can edit the de-
fault names.
• Manual control: Use the "Add
Manual Control of the PID" check-
box to allow manual control of your
PID loops.

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Screen Description
You can assign the starting address of
the V memory byte where the configu-
ration is placed in the data block. The
wizard can suggest an address that
represents an unused block of
V memory of the correct size.

This screen shows a list of the subrou-

tines and interrupt routines generated
by the PID wizard and gives a brief
description of how these should be
integrated into your program.

STEP 7-Micro/WIN SMART includes a PID tune control panel (Page 632) that allows you to
graphically monitor the behavior of your PID loops. In addition, the control panel allows you
to initiate the auto-tune sequence, abort the sequence, and apply the suggested tuning
values or your own tuning values.

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7.9.2 PID algorithm

In steady state operation, a PID controller regulates the value of the output so as to drive the
error (e) to zero. A measure of the error is given by the difference between the setpoint (SP)
(the desired operating point) and the process variable (PV) (the actual operating point). The
principle of PID control is based upon the following equation that expresses the output, M(t),
as a function of a proportional term, an integral term, and a differential term:
Output = Proportional term + Integral term + Differential term
M(t) = KC * e + KC ∫0t e dt + Minitial + KC * de/dt
where:

M(t) Loop output as a function of time

KC Loop gain
e Loop error (the difference between setpoint and process variable)
Minitial Initial value of the loop output
In order to implement this control function in a digital computer, the continuous function must
be quantized into periodic samples of the error value with subsequent calculation of the
output. The corresponding equation that is the basis for the digital computer solution is:
Output = Proportional term + Integral term + Differential term
Mn = Kc * en + KI * ∑1nex + Minitial + KD * (en - en-1)
where:

Mn Calculated value of the loop output at sample time n

Kc Loop gain
en Value of the loop error at sample time n
en-1 Previous value of the loop error (at sample time n - 1)
KI Proportional constant of the integral term
M initial Initial value of the loop output
KD Proportional constant of the differential term
From this equation, the integral term is shown to be a function of all the error terms from the
first sample to the current sample. The differential term is a function of the current sample
and the previous sample, while the proportional term is only a function of the current sample.
In a digital computer, it is not practical to store all samples of the error term, nor is it
necessary.
Since the digital computer must calculate the output value each time the error is sampled
beginning with the first sample, it is only necessary to store the previous value of the error
and the previous value of the integral term. As a result of the repetitive nature of the digital
computer solution, a simplification in the equation that must be solved at any sample time
can be made. The simplified equation is:
Output = Proportional term + Integral term + Differential term
Mn = KC * en + KI * en + MX + KD * (en - en-1)

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where:

Mn Calculated value of the loop output at sample time n

Kc Loop gain
en Value of the loop error at sample time n
en-1 Previous value of the loop error (at sample time n - 1)
KI Proportional constant of the integral term
MX Previous value of the integral term (at sample time n - 1)
KD Proportional constant of the differential term
The CPU uses a modified form of the above simplified equation when calculating the loop
output value. This modified equation is:
Output = Proportional term + Integral term + Differential term
Mn = MPn + MIn + MDn
where:

Mn Calculated value of the loop output at sample time n

MPn Value of the proportional term of the loop output at sample time n
MIn Value of the integral term of the loop output at sample time n
MDn Value of the differential term of the loop output at sample time n

Understanding the elements of the PID equation

Proportional term of the PID equation: The proportional term MP is the product of the gain
(KC), which controls the sensitivity of the output calculation, and the error (e), which is the
difference between the setpoint (SP) and the process variable (PV) at a given sample time.
The equation for the proportional term as solved by the CPU is:
MPn = KC * (SPn - PVn)
where:

MPn Value of the proportional term of the loop output at sample time n
KC Loop gain
SPn Value of the setpoint at sample time n
PVn Value of the process variable at sample time n
Integral term of the PID equation: The integral term MI is proportional to the sum of the error
(e) over time. The equation for the integral term as solved by the CPU is:
MIn = K1 en + MX = KC * (TS / TI) * (SPn - PVn) + MX
where:

MIn Value of the integral term of the loop output at sample time n
KC Loop gain
TS Loop sample time
TI Integral time (also called the integral time or reset)

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SPn Value of the setpoint at sample time n

PVn Value of the process variable at sample time n
MX Value of the integral term at sample time n-1 (also called the integral sum or the
bias)
The integral sum or bias (MX) is the running sum of all previous values of the integral term.
After each calculation of MIn, the bias is updated with the value of MIn which might be
adjusted or clamped (see the section "Variables and Ranges" for details). The initial value of
the bias is typically set to the output value (Minitial) just prior to the first loop output calculation.
Several constants are also part of the integral term, the gain (KC), the sample time (TS),
which is the cycle time at which the PID loop recalculates the output value, and the integral
time or reset (TI), which is a time used to control the influence of the integral term in the
output calculation.
Differential term of the PID equation: The differential term MD is proportional to the change
in the error. The CPU uses the following equation for the differential term:
MDn = KC * (TD / TS) * ((SPn - PVn) - (SPn-1 - PVn-1))
To avoid step changes or bumps in the output due to derivative action on setpoint changes,
this equation is modified to assume that the setpoint is a constant (SPn = SPn-1). This results
in the calculation of the change in the process variable instead of the change in the error as
shown:
MDn = KC * (TD / TS) * ((SPn - PVn) - (SPn-1 - PVn-1))
or just:
MDn = KC * (TD / TS) * (PVn-1 - PVn)
where:

MDn Value of the differential term of the loop output at sample time n
KC Loop gain
TS Loop sample time
TD Differentiation period of the loop (also called the derivative time or rate)
SPn Value of the setpoint at sample time n
SPn-1 Value of the setpoint at sample time n - 1
PVn Value of the process variable at sample time n - 1
PVn-1 Value of the process variable at sample time n - 1
The process variable rather than the error must be saved for use in the next calculation of
the differential term. At the time of the first sample, the value of PVn - 1 is initialized to be
equal to PVn.

Selecting the type of loop control

In many control systems, it might be necessary to employ only one or two methods of loop
control. For example, only proportional control or proportional and integral control might be
required. The selection of the type of loop control desired is made by setting the value of the
constant parameters.

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If you do not want integral action (no "I" in the PID calculation), then a value of infinity "INF",
should be specified for the integral time (reset). Even with no integral action, the value of the
integral term might not be zero, due to the initial value of the integral sum MX.
If you do not want derivative action (no "D" in the PID calculation), then a value of 0.0 should
be assigned for the derivative time (rate).
If you do not want proportional action (no "P" in the PID calculation) and you want I or ID
control, then a value of 0.0 should be specified for the gain. Since the loop gain is a factor in
the equations for calculating the integral and differential terms, setting a value of 0.0 for the
loop gain will result in a value of 1.0 being used for the loop gain in the calculation of the
integral and differential terms.

7.9.3 Converting and normalizing the loop inputs

A loop has two input variables, the setpoint and the process variable. The setpoint is
generally a fixed value such as the speed setting on the cruise control in your automobile.
The process variable is a value that is related to loop output and therefore measures the
effect that the loop output has on the controlled system. In the example of the cruise control,
the process variable would be a tachometer input that measures the rotational speed of the
tires.
Both the setpoint and the process variable are real world values whose magnitude, range,
and engineering units could be different. Before these real world values can be operated
upon by the PID instruction, the values must be converted to normalized, floating-point
representations.
The first step is to convert the real world value from a 16-bit integer value to a floating-point
or real number value. The following instruction sequence is provided to show how to convert
from an integer value to a real number.

ITD AIW0, AC0 //Convert an input value to a double word

DTR AC0, AC0 //Convert the 32-bit integer to a real number
The next step is to convert the real number value representation of the real world value to a
normalized value between 0.0 and 1.0. The following equation is used to normalize either the
setpoint or process variable value:
RNorm = ((RRaw / Span) + Offset)
where:

RNorm is the normalized, real number value representation of the real world value
RRaw is the un-normalized or raw, real number value representation of the real world
value
Offset is 0.0 for unipolar values
is 0.5 for bipolar values
Span is the maximum possible value minus the minimum possible value:
= 27,648 for unipolar values (typical)
= 55,296 for bipolar values (typical)

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The following instruction sequence shows how to normalize the bipolar value in AC0 (whose
span is 55,296) as a continuation of the previous instruction sequence:

/R 55296.0, AC0 //Normalize the value in the accumulator

+R 0.5, AC0 //Offset the value to the range from 0.0 to 1.0
MOVR AC0, VD100 //Store the normalized value in the loop TABLE

7.9.4 Converting the loop output to a scaled integer value

The loop output is the control variable, such as the throttle setting of the cruise control on an
automobile. The loop output is a normalized, real number value between 0.0 and 1.0. Before
the loop output can be used to drive an analog output, the loop output must be converted to
a 16-bit, scaled integer value. This process is the reverse of converting the PV and SP to a
normalized value. The first step is to convert the loop output to a scaled, real number value
using the formula given below:

RScal is the scaled, real number value of the loop output

Mn is the normalized, real number value of the loop output
Offset is 0.0 for unipolar values
is 0.5 for bipolar values
Span is the maximum possible value minus the minimum possible value
= 27,648 for unipolar values (typical)
= 55,296 for bipolar values (typical)

The following instruction sequence shows how to scale the loop output:

MOVR VD108, AC0 //Moves the loop output to the accumulator

-R 0.5, AC0 //Include this statement only if the value is bipolar
*R 55296.0, AC0 //Scales the value in the accumulator
Next, the scaled, real number value representing the loop output must be converted to a 16-
bit integer. The following instruction sequence shows how to do this conversion:

ROUND AC0, AC0 //Converts the real number to a 32-bit integer

DTI AC0, LW0 //Converts the value to a 16-bit integer
MOVW LW0, AQW0 //Writes the value to the analog output

7.9.5 Forward- or reverse-acting loops

The loop is forward-acting if the gain is positive and reverse-acting if the gain is negative.
(For I or ID control, where the gain value is 0.0, specifying positive values for integral and
derivative time will result in a forward-acting loop, and specifying negative values will result
in a reverse-acting loop.)

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Variables and ranges

The process variable and setpoint are inputs to the PID calculation. Therefore the loop table
fields for these variables are read but not altered by the PID instruction.
The output value is generated by the PID calculation, so the output value field in the loop
table is updated at the completion of each PID calculation. The output value is clamped
between 0.0 and 1.0. The output value field can be used as an input by the user to specify
an initial output value when making the transition from manual control to PID instruction
(auto) control of the output. (See the discussion in the "Modes" section below.)
If integral control is being used, then the bias value is updated by the PID calculation and the
updated value is used as an input in the next PID calculation. When the calculated output
value goes out of range (output would be less than 0.0 or greater than 1.0), the bias is
adjusted according to the following formulas:
● when the calculated output Mn > 1.0

● when the calculated output Mn < 0

MX is the value of the adjusted bias

MPn is the value of the proportional term of the loop output at sample time n
MDn is the value of the differential term of the loop output at sample time n
Mn is the value of the loop output at sample time n

By adjusting the bias as described, an improvement in system responsiveness is achieved

once the calculated output comes back into the proper range. The calculated bias is also
clamped between 0.0 and 1.0 and then is written to the bias field of the loop table at the
completion of each PID calculation. The value stored in the loop table is used in the next PID
calculation.
The bias value in the loop table can be modified by the user prior to execution of the PID
instruction in order to address bias value problems in certain application situations. Care
must be taken when manually adjusting the bias, and any bias value written into the loop
table must be a real number between 0.0 and 1.0.
A comparison value of the process variable is maintained in the loop table for use in the
derivative action part of the PID calculation. You should not modify this value.

Modes
There is no built-in mode control for PID loops. The PID calculation is performed only when
power flows to the PID box. Therefore, "automatic" or "auto" mode exists when the PID
calculation is performed cyclically. "Manual" mode exists when the PID calculation is not
performed.
The PID instruction has a power-flow history bit, similar to a counter instruction. The
instruction uses this history bit to detect a 0-to-1 power-flow transition. When the power-flow
transition is detected, it will cause the instruction to perform a series of actions to provide a
bumpless change from manual control to auto control. In order for change to auto mode
control to be bumpless, the value of the output as set by the manual control must be
supplied as an input to the PID instruction (written to the loop table entry for Mn) before
switching to auto control. The PID instruction performs the following actions to values in the

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loop table to ensure a bumpless change from manual to auto control when a 0-to-1 power-
flow transition is detected:
● Sets setpoint (SPn) = process variable (PVn)
● Sets old process variable (PVn-1) = process variable (PVn)
● Sets bias (MX) = output value (Mn)
The default state of the PID history bits is "set" and that state is established at startup and on
every STOP-to-RUN mode transition of the controller. If power flows to the PID box the first
time that it is executed after entering RUN mode, then no power-flow transition is detected
and the bumpless mode change actions are not performed.

Alarm checking and special operations

The PID instruction is a simple but powerful instruction that performs the PID calculation. If
other processing is required such as alarm checking or special calculations on loop
variables, these must be implemented using the basic instructions supported by the CPU.

Error conditions
When it is time to compile, the CPU will generate a compile error (range error) and the
compilation will fail if the loop table start address or PID loop number operands specified in
the instruction are out of range.
Certain loop table input values are not range checked by the PID instruction. You must take
care to ensure that the process variable and setpoint (as well as the bias and previous
process variable if used as inputs) are real numbers between 0.0 and 1.0.
If any error is encountered while performing the mathematical operations of the PID
calculation, then SM1.1 (overflow or illegal value) is set and execution of the PID instruction
is terminated. (Update of the output values in the loop table could be incomplete, so you
should disregard these values and correct the input value causing the mathematical error
before the next execution of the loop's PID instruction.)

Loop table
The loop table is 80 bytes long and has the format shown in the following table.

Offset Field Format Type Description

0 Process variable (PVn) REAL In Contains the process variable, which must be scaled
between 0.0 and 1.0.
4 Setpoint (SPn) REAL In Contains the setpoint, which must be scaled be-
tween 0.0 and 1.0.
8 Output (Mn) REAL In/Out Contains the calculated output, scaled between 0.0
and 1.0.
12 Gain (KC) REAL In Contains the gain, which is a proportional constant.
Can be a positive or negative number.
16 Sample time (TS) REAL In Contains the sample time, in seconds. Must be a
positive number.
20 Integral time or reset (TI) REAL In Contains the integral time or reset, in minutes. Must
be a positive number.

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Offset Field Format Type Description

24 Derivative time or rate (TD) REAL In Contains the derivative time or rate, in minutes. Must
be a positive number.
28 Bias (MX) REAL In/Out Contains the bias or integral sum value between 0.0
and 1.0.
32 Previous process variable REAL In/Out Contains the value of the process variable stored
(PVn-1) from the last execution of the PID instruction.
36 to 79 Reserved for auto-tuning variables. Refer to PID loop definition table (Page 625) for details.

7.10 Interrupt

7.10.1 Interrupt instructions

When you make the transition to RUN mode, interrupts are initially disabled. In RUN mode,
you can enable interrupt processing by executing the ENI (enable Interrupt) instruction.
Executing the DISI (disable interrupt) instruction inhibits the processing of interrupts;
however, active interrupt events will continue to be queued.

ENI, DISI, and CRETI

LAD FBD STL Description

ENI The enable interrupt instruction globally enables processing of all at-
tached interrupt events.

DISI The disable interrupt instruction globally disables processing of all inter-
rupt events.

CRETI The conditional return from interrupt instruction can be used to return
from an interrupt, based upon the condition of the preceding program
logic.

Non-fatal errors with ENO = 0 SM bits affected

• 0004H Attempted ENI or DISI exe- None
cution disallowed in an interrupt
routine

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ATCH, DTCH, and CEVENT

LAD / FBD STL Description

ATCH INT, EVNT The attach interrupt instruction associates an interrupt event EVNT with an inter-
rupt routine number INT and enables the interrupt event.

DTCH EVNT The detach interrupt instruction disassociates an interrupt event EVNT from all
interrupt routines and disables the interrupt event.

CEVENT EVNT The clear interrupt event instruction removes all interrupt events of type EVNT
from the interrupt queue. Use this instruction to clear the interrupt queue of un-
wanted interrupt events. If this instruction is being used to clear out spurious
interrupt events, then you should detach the event before clearing the events
from the queue. Otherwise new events will be added to the queue after the clear
event instruction has been executed.

Non-fatal errors with ENO = 0 SM bits affected

• 0002H Conflicting assignment of None
inputs to an HSC
• 0016H Attempt to use HSC or edge
interrupt on input channel that is al-
ready allocated to a motion control
function
• 0019H Attempt to use a signal
board function without a signal
board installed and configured
• 0090H Invalid operand (illegal event
number)

Input / output Data type Operand

INT BYTE Constant: interrupt routine number (0 to 127)
EVNT BYTE Constant: interrupt event number
CPUs CR20s, CR30s, CR40s, and CR60s: 0-13, 16-18, 21-23, 27, 28, and 32
CPUs SR20/ST20, SR30/ST30, SR40/ST40, and SR60/ST60: 0-13 and 16-44

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7.10.2 Interrupt routine overview and CPU model event support

Before you can invoke an interrupt routine, you must assign an association between the
interrupt event and the program segment that you want to execute when the event occurs.
Use the attach interrupt instruction to associate an interrupt event (specified by the interrupt
event number) and the program segment (specified by an interrupt routine number). You can
attach multiple interrupt events to one interrupt routine, but you cannot attach one event to
multiple interrupt routines.
When you attach an event and interrupt routine, new occurrences of this event cause
execution of the attached interrupt routine only if the program executed the global ENI
(enable interrupts) instruction and interrupt event processing is active. Otherwise, the CPU
adds the event to the interrupt event queue. If you disable all interrupts using the global DISI
(disable interrupts) instruction, the CPU queues each occurrence of the interrupt event until
the interrupts are re-enabled, using the global ENI (enable interrupt) instruction or the
interrupt queue overflows.
You can disable individual interrupt events by breaking the association between the interrupt
event and the interrupt routine with the detach Interrupt instruction. The detach interrupt
instruction returns the interrupt to an inactive or ignored state. The following table lists the
different types of interrupt events.

Event Description CPU CR20s CPU

CPU CR30s SR20/ST20
CPU CR40s CPU
CPU CR60s SR30/ST30
CPU
SR40/ST40
CPU
SR60/ST60
0 I0.0 Rising edge Y Y
1 I0.0 Falling edge Y Y
2 I0.1 Rising edge Y Y
3 I0.1 Falling edge Y Y
4 I0.2 Rising edge Y Y
5 I0.2 Falling edge Y Y
6 I0.3 Rising edge Y Y
7 I0.3 Falling edge Y Y
8 Port 0 Receive character Y Y
9 Port 0 Transmit complete Y Y
10 Timed interrupt 0 (SMB34 controls the time interval) Y Y
11 Timed interrupt 1 (SMB35 controls the time interval) Y Y
12 HSC0 CV=PV (current value = preset value) Y Y
13 HSC1 CV=PV (current value = preset value) Y Y
14-15 Reserved N N
16 HSC2 CV=PV (current value = preset value) Y Y
17 HSC2 Direction changed Y Y
18 HSC2 External reset Y Y
19 PTO0 Pulse count complete N Y

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Event Description CPU CR20s CPU

CPU CR30s SR20/ST20
CPU CR40s CPU
CPU CR60s SR30/ST30
CPU
SR40/ST40
CPU
SR60/ST60
20 PTO1 Pulse count complete N Y
21 Timer T32 CT=PT (current time = preset time) Y Y
22 Timer T96 CT=PT (current time = preset time) Y Y
23 Port 0 Receive message complete Y Y
24 Port 1 Receive message complete N Y
25 Port 1 Receive character N Y
26 Port 1 Transmit complete N Y
27 HSC0 Direction changed Y Y
28 HSC0 External reset Y Y
29 HSC4 CV=PV N Y
30 HSC4 direction changed N Y
31 HSC4 external reset N Y
32 HSC3 CV=PV (current value = preset value) Y Y
33 HSC5 CV=PV N Y
34 PTO2 Pulse count complete N Y
35 I7.0 Rising edge (signal board) N Y
36 I7.0 Falling edge (signal board) N Y
37 I7.1 Rising edge (signal board) N Y
38 I7.1 Falling edge (signal board) N Y
43 HSC5 direction changed N Y
44 HSC5 external reset N Y

7.10.3 Interrupt programming guidelines

Interrupt routine execution

An interrupt routine executes in response to an associated internal or external event. Once
the last instruction of an interrupt routine has executed, control returns to the point in the
scan cycle at the point of the interruption. You can exit the routine by executing a conditional
return from interrupt instruction (CRETI).

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Interrupt processing provides quick reaction to special internal or external events. Optimize
your interrupt routines to perform a specific task, and then return control to the scan cycle.

Note
• You cannot use the disable interrupt (DISI), enable interrupt (ENI), high-speed counter
definition (HDEF), and end (END) instructions in an interrupt routine.
• Keep interrupt routine program logic short and to the point, so execution is quick and
other processes are not deferred for long periods of time. If this is not done, unexpected
conditions can cause abnormal operation of equipment controlled by the main program.

System support for interrupts

Because interrupts can affect contact, coil, and accumulator logic, the system saves and
reloads the logic stack, accumulator registers, and the special memory bits (SM) that
indicate the status of accumulator and instruction operations. This avoids disruption to the
main user program caused by branching to and from an interrupt routine.

Calling subroutines from interrupt routines

You can call four nesting levels of subroutines from an interrupt routine. The accumulators
and the logic stack are shared between an interrupt routine and the four nesting levels of
subroutines called from the interrupt routine

Sharing data between the main program and the interrupt routines
You can share data between the main program and one or more interrupt routines. Because
it is not possible to predict when the CPU might generate an interrupt, it is desirable to limit
the number of variables that are used by both the interrupt routine and elsewhere in the
program. Problems with the consistency of shared data can result due to the actions of
interrupt routines when the execution of instructions in your main program is interrupted by
interrupt events. Use the interrupt block "variable table" (block call interface table) to ensure
that your interrupt routine uses only the temporary memory and does not overwrite data used
somewhere else in your program.

Ensuring access for a single shared variable

● For an STL program that is sharing a single variable: If the shared data is a single byte,
word, or double word variable and your program is written in STL, then correct shared
access can be ensured by storing the intermediate values from operations on shared
data only in non-shared memory locations or accumulators.
● For a LAD program that is sharing a single variable: If the shared data is a single byte,
word, or double word variable and your program is written in LAD, then correct shared
access can be ensured by establishing the convention that access to shared memory
locations be made using only Move instructions (MOVB, MOVW, MOVD, MOVR). While
many LAD instructions are composed of interruptible sequences of STL instructions,
these Move instructions are composed of a single STL instruction whose execution
cannot be affected by interrupt events.

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Ensuring access for multiple shared variables

For an STL or LAD program that is sharing multiple variables: If the shared data is
composed of a number of related bytes, words, or double words, then the interrupt
disable/enable instructions (DISI and ENI) can be used to control interrupt routine execution.
At the point in your main program where operations on shared memory locations are to
begin, disable the interrupts. Once all actions affecting the shared locations are complete, re-
enable the interrupts. During the time that interrupts are disabled, interrupt routines cannot
be executed and therefore cannot access shared memory locations; however, this approach
can result in delayed response to interrupt events.

7.10.4 Types of interrupt events that the S7-200 SMART CPU supports

Communication port interrupts

The serial communications port of the CPU can be controlled by your program. This mode of
operating the communications port is called Freeport mode. In Freeport mode, your program
defines the baud rate, bits per character, parity, and protocol. The Receive and Transmit
interrupts are available to facilitate your program-controlled communications. Refer to the
Transmit and Receive instructions for more information.

I/O interrupts
I/O interrupts include rising/falling edge interrupts, high-speed counter interrupts, and pulse
train output interrupts. The CPU can generate an interrupt on rising and/or falling edges of
an input for input channels I0.0, I0.1, I0.2, and I0.3 (and for I7.0 and I7.1 for standard CPUs
with an optional digital input signal board). The rising edge and the falling edge events can
be captured for each of these input points. These rising/falling edge events can be used to
signify a condition that must receive immediate attention when the event happens.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of signal boards.

The high-speed counter interrupts allow you to respond to conditions such as the current
value reaching the preset value, a change in counting direction that might correspond to a
reversal in the direction in which a shaft is turning, or an external reset of the counter. Each
of these high-speed counter events allows action to be taken in real time in response to high-
speed events that cannot be controlled at programmable logic controller scan speeds.
The pulse train output interrupts provide immediate notification of completion of the output of
the prescribed number of pulses. A typical use of pulse train outputs is stepper motor control.
You enable each of the above interrupts by attaching an interrupt routine to the related I/O
event.

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Time-based interrupts
Time-based interrupts include timed interrupts and the timer T32/T96 interrupts. You can
specify actions to be taken on a cyclic basis using a timed interrupt. The cycle time is set in
1-ms increments from 1 ms to 255 ms. You must write the cycle time in SMB34 for timed
interrupt 0, and in SMB35 for timed interrupt 1.
The timed interrupt event transfers control to the appropriate interrupt routine each time the
timer expires. Typically, you use timed interrupts to control the sampling of analog inputs or
to execute a PID loop at regular intervals.
A timed interrupt is enabled and timing begins when you attach an interrupt routine to a
timed interrupt event. During the attachment, the system captures the cycle time value, so
subsequent changes to SMB34 and SMB35 do not affect the cycle time. To change the cycle
time, you must modify the cycle time value, and then re-attach the interrupt routine to the
timed interrupt event. When the re-attachment occurs, the timed interrupt function clears any
accumulated time from the previous attachment and begins timing with the new value.
After being enabled, the timed interrupt runs continuously and executes the attached
interrupt routine, at the end of each successive time interval. If you exit RUN mode or detach
the timed interrupt, the timed interrupt is disabled. If the global DISI (disable interrupt)
instruction is executed, timed interrupts continue to occur, but the attached interrupt routine
is not processed yet. Each occurrence of the timed interrupt is queued (until either interrupts
are enabled or the queue is full).
The timer T32/T96 interrupts allow timely response to the completion of a specified time
interval. These interrupts are only supported for the 1-ms resolution on-delay (TON) and off-
delay (TOF) timers T32 and T96. The T32 and T96 timers otherwise behave normally. Once
the interrupt is enabled, the attached interrupt routine is executed when the active timer's
current value becomes equal to the preset time value during the normal 1-ms timer update
performed in the CPU. You enable these interrupts by attaching an interrupt routine to the
T32 (event 21) and T96 (event 22) interrupt events.

7.10.5 Interrupt priority, queuing, and example program

Interrupt service
Interrupts are serviced by the CPU on a first-come-first-served basis within their respective
priority group. Only one user-interrupt routine is ever being executed at any point in time.
Once the execution of an interrupt routine begins, the routine is executed to completion. It
cannot be pre-empted by another interrupt routine, even by a higher priority routine.
Interrupts that occur while another interrupt is being processed are queued for later
processing. The following table shows the three interrupt queues and the maximum number
of interrupts they can store.
It is possible that more interrupts can occur than a queue can hold. Therefore, queue
overflow memory bits (identifying the type of interrupt events that have been lost) are
maintained by the system. The following table shows the interrupt queue overflow bits. You
should use these bits only in an interrupt routine because they are reset when the queue is
emptied, and control is returned to the scan cycle.
If multiple interrupt events occur at the same time, the priority (group and within a group)
determines which interrupt event is processed first. Once the highest priority has been

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handled, the queue is examined to find the current highest priority event that remains in the
queue and the interrupt routine attached to that event is executed. This continues until the
queue is empty and control is returned to the scan cycle.

Maximum number of entries per interrupt queue

The following table shows all interrupt events, with their priority and assigned event number.

Queue Queue depth for all S7-200 SMART CPU models

Communications queue 4
I/O interrupt queue 16
Timed interrupt queue 8

Interrupt queue overflow bits

Description (0 = No Overflow, 1 = SM Bit

Overflow)
Communications queue SM4.0
I/O Interrupt queue SM4.1
Timed Interrupt queue SM4.2

Priority order for interrupt events

Priority group Event Description

Communications 8 Port 0 Receive character
Highest Priority 9 Port 0 Transmit complete
23 Port 0 Receive message complete
24 Port 1 Receive message complete
25 Port 1 Receive character
26 Port 1 Transmit complete
Discrete 19 PTO0 Pulse count complete
Medium Priority 20 PTO1 Pulse count complete
34 PTO2 Pulse count complete
0 I0.0 Rising edge
2 I0.1 Rising edge
4 I0.2 Rising edge
6 I0.3 Rising edge
35 I7.0 Rising edge (signal board)
37 I7.1 Rising edge (signal board)
1 I0.0 Falling edge
3 I0.1 Falling edge
5 I0.2 Falling edge
7 I0.3 Falling edge

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Priority group Event Description

36 I7.0 Falling edge (signal board)
38 I7.1 Falling edge (signal board)
12 HSC0 CV=PV (current value = preset value)
27 HSC0 Direction changed
28 HSC0 External reset
13 HSC1 CV=PV (current value = preset value)
16 HSC2 CV=PV (current value = preset value)
17 HSC2 Direction changed
18 HSC2 External reset
32 HSC3 CV=PV (current value = preset value)
29 HSC4 CV=PV
30 HSC4 direction changed
31 HSC4 external reset
33 HSC5 CV=PV
43 HSC5 direction changed
44 HSC5 external reset
Timed 10 Timed interrupt 0 SMB34
Lowest Priority 11 Timed interrupt 1 SMB35
21 Timer T32 CT=PT interrupt
22 Timer T96 CT=PT interrupt

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Example 1: Input signal edge detector interrupt

LAD STL
MAIN On the first scan: Network 1
Network 1 1. Define interrupt routine LD SM0.1
INT_0 to be a falling-edge ATCH INT_0, 1
interrupt for I0.0. ENI
2. Globally enable interrupts.

Network 2 If an I/O error is detected, disa- Network 2

ble the falling-edge interrupt for LD SM5.0
I0.0. DTCH 1
(This network is optional.)

Network 3 When M5.0 is on, disable all Network 3

interrupts. When disabled, LD M5.0
attached interrupt events will be DISI
queued, but the corresponding
interrupt routines will not be
executed until interrupts are re-
enabled with the ENI instruc-
tion.
INT 0 I0.0 falling-edge interrupt rou- Network 1
Network 1 tine: Conditional return based LD SM5.0
on an I/O error. CRETI

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Example 2: Timed interrupt for reading the value of an analog input

LAD STL
MAIN On the first scan, call subrou- Network 1
Network 1 tine 0. LD SM0.1
CALL SBR_0

SBR 0 Set the interval for the timed Network 1

Network 1 interrupt 0 to 100 ms. LD SM0.0
MOVB 100, SMB34
ATCH INT_0, 10
ENI

Attach timed interrupt 0

(Event 10) to INT_0.

Global interrupt enable.

INT 0 Read the value of AIW16 every Network 1

Network 1 100 ms. LD SM0.0
MOVW AIW16, VW100

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Example 3: Clear interrupt event instruction

LAD STL
SBR 1 HSC instruction wizard: Network 1
Network 1 Set control bits, write preset. LD SM0.0
MOVB 16#A0, SMB47
MOVD +6, SMD52
ATCH HSC1_STEP1, 13

PV = 6

Attach interrupt
HSC1_STEP1:
CV = PV for HC1

Configure HSC 1.

SBR 1 Clear unwanted interrupts Network 2

Network 2 caused by machine vibration. LD SM0.0
CEVNT 13

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7.11 Logical operations

7.11 Logical operations

7.11.1 Invert

LAD / FBD STL Description

INVB OUT The Invert Byte, Invert Word, and Invert Double Word instructions form the one's
INVW OUT complement of the input IN and load the result into the memory location OUT
INVD OUT

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero

Input / output Data type Operand

IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC,*VD, *LD, *AC
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

Example: Invert instruction

LAD STL
Invert word value in AC0. Result is put in AC0. Network 1
LD I4.0
INVW AC0

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7.11.2 AND, OR, and exclusive OR

LAD / FBD STL Description

ANDB IN1, The AND Byte, AND Word, and AND Double Word instructions logically AND the corre-
OUT sponding bits of two input values IN1 and IN2 and load the result in a memory location
ANDW IN1, assigned to OUT.
OUT • LAD and FBD: IN1 AND IN2 = OUT
ANDD IN1,
• STL: IN1 AND OUT = OUT
OUT
WAND_W
WAND_DW
ORB IN1, The OR Byte, OR Word, and OR Double Word instructions logically OR the correspond-
OUT ing bits of two input values IN1 and IN2 and load the result in a memory location as-
ORW IN1, signed to OUT.
OUT • LAD and FBD: IN1 OR IN2 = OUT
ORD IN1,
• STL: IN1 OR OUT = OUT
OUT
WOR_W
WOR_DW
XORB IN1, The Exclusive OR Byte, Exclusive OR Word, and Exclusive OR Double Word instruc-
OUT tions logically XOR the corresponding bits of two input values IN1 and IN2 and load the
XORW IN1, result in a memory location OUT.
OUT • LAD and FBD: IN1 XOR IN2 = OUT
XORD IN1,
• STL: IN1 XOR OUT = OUT
OUT
WXOR_W
WXOR_DW

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero

Input / output Data type Operand

IN1, IN2 BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *AC, *LD

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Example: AND, OR, and Exclusive OR instructions

LAD STL
Network 1
LD I4.0
ANDW AC1, AC0
ORW AC1, VW100
XORW AC1, AC0

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7.12 Move

7.12.1 Move byte, word, double word, or real

LAD / FBD STL Description

MOVB IN, OUT The Move Byte, Move Word, Move Double Word, and Move Real instructions move
MOVW IN, OUT a data value from a source (constant or memory location) IN to a new memory
MOVD IN, OUT location OUT, without changing the value stored in a source memory location.
MOVR IN, OUT Use the Move Double Word instruction to create a pointer. For more information,
refer to the section on pointers and indirect addressing (Page 74).

Non-fatal error with ENO = 0 SM bits affected

• 0006H Indirect address None

Input / output Data type Operand

IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
WORD, INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *AC, *LD, Constant
DWORD, DINT ID, QD, VD, MD, SMD, SD, LD, HC, &VB, &IB, &QB, &MB, &SB, &T, &C, &SMB,
&AIW, &AQW, AC, *VD, *LD, *AC, Constant
REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
WORD, INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AQW, *VD, *LD, *AC
DWORD, DINT, ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
REAL

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7.12 Move

7.12.2 Block move

LAD / FBD STL Description

BMB IN, OUT, The Block Move Byte, Block Move Word, and Block Move Double Word instruc-
N tions move an assigned block of data values from a source memory location
BMW IN, OUT, (starting address IN and successive addresses) to a new memory location (start-
N ing address OUT and successive addresses). Parameter N assigns the number
BMD IN, OUT, of bytes, words, or double words to move. The block of data values stored in the
N source location are not changed.
N has a range of 1 to 255.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range

Input / output Data type Operand

IN BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC
WORD, INT IW, QW, VW, MW, SMW, SW, T, C, LW, AIW, *VD, *LD, *AC
DWORD, DINT ID, QD, VD, MD, SMD, SD, LD, *VD, *LD, *AC
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, *VD, *LD, *AC
WORD, INT IW, QW, VW, MW, SMW, SW, T, C, LW, AQW, *VD, *LD, *AC
DWORD, DINT ID, QD, VD, MD, SMD, SD, LD, *VD, *LD, *AC
N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, Constant, *VD, *LD, *AC

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Example: Block Move instruction

LAD STL
Move (copy) data in source four byte Network 1
address sequence (VB20 to VB23) to LD I2.1
destination four byte address se- BMB VB20, VB100, 4
quence (VB100 to VB103).

Source data values 30 31 32 33

Source data addresses VB20 VB21 VB22 VB23
If I2.1 = 1, then execute BLKMOV_B to move source data values to destination addresses
Destination data values 30 31 32 33
Destination data addresses VB100 VB101 VB102 VB103

7.12.3 Swap bytes

LAD / FBD STL Description

SWAP IN The Swap Bytes instruction exchanges the most significant byte with the least signifi-
cant byte of the word IN.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None

Input / output Data type Operand

IN WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC

Example: Swap instructions

LAD STL
Network 1
LD I2.1
SWAP VW50

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7.12 Move

Hexadecimal data values D6 C3

Data addresses VB50 VB51
If I2.1 = 1, then execute SWAP to exchange the byte data in a data word
Hexadecimal data values C3 D6
Data addresses VB50 VB51

7.12.4 Move byte immediate (read and write)

LAD / FBD STL Description

BIR IN, OUT The Move Byte Immediate Read instruction reads the state of physical input IN
and writes the result to the memory address OUT, but the process image register
is not updated.

BIW IN, OUT The Move Byte Immediate Write instruction reads the data from the memory
address IN and writes to physical output OUT, and the corresponding process
image location.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• Unable to access expansion mod-
ule

Input / output Data type Operand

IN (BIR) BYTE IB, *VD, *LD, *AC
IN (BIW) BYTE B, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT (BIR) BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
OUT (BIW) BYTE QB, *VD, *LD, *AC

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7.13 Program control

7.13.1 FOR-NEXT loop

LAD / FBD STL Description

FOR INDX, The FOR instruction executes the instructions between the FOR and the NEXT
INIT, FINAL instructions. You assign the index value or current loop count INDX, the starting
loop count INIT, and the ending loop count FINAL.

NEXT The NEXT instruction marks the end of the FOR loop program segment.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None

Input / output Data type Operand

INDX INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC
INIT, FINAL INT VW, IW, QW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant

Use the FOR and NEXT instructions to execute a program segment in a loop that is
repeated for the assigned count. Each FOR instruction requires one NEXT instruction. You
place a FOR-NEXT loop within a FOR-NEXT loop to a maximum nesting depth of eight.
If you enable a FOR-NEXT loop, the execution loop continues until it finishes the iterations,
unless you change the FINAL value from within the loop itself. You can change the values
while the FOR-NEXT loop is in the looping process. When the loop is enabled again, it
copies the INIT value to the INDX value (current loop number).
For example, given an INIT value of 1 and a FINAL value of 10, the instructions between the
FOR instruction and the NEXT instruction are executed 10 times with the INDX value being
incremented: 1, 2, 3, ... 10.
If the INIT value is greater than the FINAL value, the loop is not executed. After each
execution of the instructions between the FOR instruction and the NEXT instruction, the
INDX value is incremented and the result is compared to the final value. If the INDX is
greater than the final value, the execution loop is terminated.
For STL, if the top of the logic stack value is 1 when your program enters the FOR-NEXT
loop, then the top of the logic stack will be 1 when your program exits the FOR-NEXT loop.

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Example: FOR-NEXT loop

LAD STL
When I2.0 is ON, the outside Network 1
loop (Network 1 - 4) is exe- LD I2.0
cuted 100 times. FOR VW100, +1,
+100

The inside loop (Network 2 - Network 2

3) is executed twice for each LD I2.1
execution of the outside loop FOR VW225, +1, +2
when I2.1 is on.

End of inside loop Network 3

NEXT

End of outside loop Network 4

NEXT

7.13.2 JMP (jump to label)

You can use the JMP (Jump) instruction in the main program, in subroutines, or in interrupt
routines. The JMP and its corresponding LBL (Label) instruction must be located within the
same program segment either in the main program, a subroutine, or an interrupt routine.

Note
You cannot jump from the main program to a label in either a subroutine or an interrupt
routine. Likewise, you cannot jump from a subroutine or interrupt routine to a label outside
that subroutine or interrupt routine.
You can use a Jump instruction within an SCR program segment, but the corresponding
Label instruction must be located within the same SCR program segment.

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LAD / FBD STL Description

JMP N The JMP (Jump) instruction performs a branch to the label N within the program.

LBL N The LBL (Label) instruction marks the location of the jump destination n.

Input / output Data type Operand

n WORD Constant (0 to 255)

Example: Jump to Label

LAD STL
If the retentive data has not been Network 1
lost, jump to label 4. LDN SM0.2
JMP 4

Label 4 Network 2
LBL 4

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7.13 Program control

7.13.3 SCR (sequence control relay)

SCR (Sequence Control Relay) instructions provide a simple yet powerful state control
programming technique for a LAD, FBD, or STL program. Whenever an application consists
of a sequence of operations that must be performed repetitively, you can use SCRs to
structure the program so that it corresponds directly to your application. As a result, you can
program and debug the application quickly and easily.

WARNING
S bit usage in POUs
Do not use the same S bit in more than one POU. For example, if you use S0.1 in the main
program, do not use it in a subroutine.
Multiple POUs accessing the same S bit could result in unexpected process operation,
possibly resulting in death or severe personal injury.
Check your program to ensure that multiple POUs do not access the same S bit.

Note
SCR programming restrictions
• You cannot jump into or out of an SCR segment; however, you can use Jump and Label
instructions to jump around SCR segments or to jump within an SCR segment.
• You cannot use the END instruction in an SCR segment.

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LAD FBD STL Description

LSCR S_bit The SCR instruction loads the SCR and logic stacks with the value
of the S bit referenced by the instruction.
The resulting value of the SCR stack either energizes or de-
energizes the SCR stack. The value of the SCR stack is copied to
the top of the logic stack so that LAD boxes or output coils can be
SCRT S_bit
tied directly to the left power rail and no preceding contact instruc-
tion is required.

CSCRE
The SCRT instruction identifies the SCR bit to be enabled (the next
S_bit to be set). When power flows to the coil or FBD box, the CPU
turns on the referenced S_bit and turns off the S_bit of the LSCR
SCRE
instruction (that enabled this SCR segment).

The CSCRE (conditional SCR end) instruction, for STL and FBD,
terminates execution of the SCR segment when enabled. For LAD,
a conditional contact placed before a SCRE coil performs the condi-
tional SCR end function.

The SCRE (unconditional SCR end) instruction, for STL and FBD,
terminates execution of the SCR segment. For LAD, an SCRE coil
connected directly to the power rail performs the unconditional SCR
end function.

Input / output Data type Operand

S_bit BOOL S

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7.13 Program control

S stack and logic stack interaction

The figure shows the S stack and the logic

stack and the effect of executing the
Load SCR instruction.

Controlling program flow with SCR segments

The main program consists of instructions that execute sequentially once per scan of the
PLC. For many applications, it may be appropriate to logically divide the main program into a
series of operational steps that mirror steps within a controlled process (for example, a
series of machine operations).
One way to logically divide a program into multiple steps is to use SCR segments. SCR
segments can divide your program into a single stream of sequential steps, or into multiple
streams that can be active simultaneously. It is possible to have a single stream conditionally
diverge into multiple streams, and to have multiple streams conditionally re-converge into a
single stream.
SCR operations
● SCR (Load SCR) marks the beginning of an SCR segment, and the SCRE (End SCR)
marks the end of an SCR program segment. All logic between the SCR and the SCRE
instructions is dependent upon the value of the S stack for its execution. Logic between
SCRE and the next SCR instruction is not dependent on the value of the S stack.
● SCRT (SCR Transition) transfers control from an active SCR segment to another SCR
segment.
Execution of the SCR transition instruction, when it has power flow, will reset the S bit of
the currently active SCR segment and will set the S bit of the referenced segment.
Resetting the S bit of the active segment does not affect the S stack at the time the SCR
Transition instruction executes. Consequently, the SCR segment remains energized until
it is exited.
● The STL only instruction CSRE (Conditional SCR End) exits an active SCR segment
without executing the instructions between the CSRE and the SCRE (SCR End)
instructions. The Conditional SCR End instruction does not affect any S bit nor does it
affect the S stack.

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Example: SCR sequential control flow

In the following sample program, the first scan bit SM0.1, is used to set S0.1, which will be
the active State 1 on the first scan. After a 2-second delay, T37 causes a transition to State
2. This transition deactivates the State 1 SCR (S0.1) segment and activates the State 2 SCR
(S0.2) segment.

LAD STL
On the first scan enable state 1. Network 1
LD SM0.1
S S0.1, 1

Beginning of state 1 control region. Network 2

LSCR S0.1

Control the signals for street 1: Network 3

1. Set: Turn on the red light. LD SM0.0
S Q0.4, 1
2. Reset: Turn off the yellow and green lights.
R Q0.5, 2
3. Start a 2-second timer. TON T37, +20

After a 2 second delay, transition to state 2. Network 4

LD T37
SCRT S0.2

End of SCR region for state 1. Network 5

SCRE

Beginning of state 2 control region. Network 6

LSCR S0.2

Control the signals for street 2: Network 7

1. Set: Turn on the green light. LD SM0.0
S Q0.2, 1
2. Start a 25-second timer.
TON T38, +250

After a 25 second delay, transition to state 3. Network 8

LD T38
SCRT S0.3

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LAD STL
End of SCR region for state 2. Network 9
SCRE

Sequential control flow

A process with a well-defined sequence of steps is easy to model with SCR segments. For
example, consider a cyclical process, with 3 steps, that should return to the first step when
the third has completed.

Divergent control flow

In many applications, a single stream of sequential states must be split into two or more
different streams. When a control stream diverges into multiple streams, all outgoing streams
must be activated simultaneously.

The divergence of control streams can be implemented in an SCR program by using multiple
SCRT instructions enabled by the same transition condition, as shown in the following
example.

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Example: SCR divergent flow control

LAD STL
Beginning of state L control region Network 1
LSCR S3.4

S3.5: Transition to state M Network 2

S6.5: Transition to state N LD M2.3
A I2.1
SCRT S3.5
SCRT S6.5

End of the state region for state L Network 3

SCRE

Convergent flow control

When streams converge, all incoming streams must be complete before the next state is
executed.
The convergence of control streams can be implemented in an SCR program by making the
transition from state L to state L' and by making the transition from state M to state M'. When
both SCR bits representing L' and M' are true, state N is enabled as shown in the following
example.

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Example: SCR convergent flow control

LAD STL
Beginning of state L control region Network 1
LSCR S3.4

Transition to State L' Network 2

LD V100.5
SCRT S3.5

End of SCR region for state L Network 3

SCRE

Beginning of state M control region Network 4

LSCR S6.4

Transition to state M' Network 5

LD C50
SCRT S6.5

End of SCR region for state M Network 6

SCRE

When both State L' and State M' are activated: Network 7
LD S3.5
• Enable State N (S5.0)
A S6.5
• Reset State L' (S3.5) S S5.0, 1
• Reset State M' (S6.5) R S3.5, 1
R S6.5, 1

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Divergence of a control stream, depending on transition conditions

In other situations, a control stream might be directed into one of several possible control
streams, depending upon which transition condition becomes true first.

Example: SCR divergent flow control, depending of transition conditions

LAD STL
Beginning of state L control region Network 1
LSCR S3.4

Transition to state M Network 2

LD M2.3
SCRT S3.5

Transition to state N Network 3

LD I3.3
SCRT S6.5

End of SCR region for state L Network 4

SCRE

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7.13.4 END, STOP, and WDR (watchdog timer reset)

LAD FBD STL Description

END The conditional END instruction terminates the current scan based
upon the condition of the preceding logic. You can use the conditional
END instruction in the main program, but you cannot use it in either
subroutines or interrupt routines.
STOP The conditional STOP instruction terminates the execution of your pro-
gram by causing a transition of the CPU from RUN to STOP mode.
If the STOP instruction is executed in an interrupt routine, the interrupt
routine is terminated immediately and all pending interrupts are ig-
nored. Remaining actions in the current scan cycle are completed,
including execution of the main user program. The transition from RUN
to STOP mode is made at the end of the current scan.
WDR The watchdog reset instruction retriggers the system watchdog timer
and adds 500 milliseconds to the time allowed for the scan to complete
before a watchdog timeout error occurs.

Watchdog timer operation

When the CPU is in RUN mode, the duration of the main scan is limited to 500 milliseconds,
by default. If the duration of the main scan exceeds 500 milliseconds, then the CPU
automatically transitions to STOP mode and the non-fatal error 001AH (Scan watchdog
timeout) is issued.
You can extend the duration of the Main Scan by executing the Watchdog Reset (WDR)
instruction in your program. The scan watchdog timeout period is reset to 500 milliseconds
each time the WDR instruction is executed.
However, there is an absolute maximum main scan duration of 5 seconds. The CPU will
unconditionally transition to STOP mode if the current scan duration reaches 5 seconds.

Example: STOP, END, and WDR (Watchdog reset) instructions

LAD STL
When an I/O error is detected, force Network 1
the transition to STOP mode. LD SM5.0
STOP

When M5.6 is ON, execute the Network 1

watchdog reset instruction to extend LD SM5.6
the allowed scan time by 500 milli- WDR
seconds.

When I0.0 is ON, terminate the cur- Network 1

rent scan. LD I.0
END

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Note
If you expect your scan time to exceed 500 ms, or if you expect a burst of interrupt activity
that prevents returning to the main scan for more than 500 ms, you should use the watchdog
reset instruction to retrigger the watchdog timer.
Use the watchdog reset instruction carefully. If program execution loops prevent scan
completion or excessively delay the completion of the scan, then the following processes are
inhibited until the scan cycle is completed.
• Communications (except Freeport mode)
• I/O updating (except Immediate I/O)
• Forced values updating
• SM bit updating (SM0, SM5 to SM29 are not updated)
• RUN-time diagnostics
• STOP instruction, when used in an interrupt routine

7.13.5 GET_ERROR (Get non-fatal error code)

LAD / FBD STL Description

GERR ECODE The get non-fatal error code instruction stores the CPU's current non-fatal error
code in the location assigned to ECODE. After the error code is stored, the non-
fatal error code is cleared in the CPU.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None

Input / output Data type Operand

ECODE WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC

Non-fatal run-time errors also affect certain special memory error flag addresses that can be
evaluated along with the GET_ERROR instruction to determine the cause of a run-time fault.
In the event that the generic error flag SM4.3 = 1 (Run-time programming problem) is active,
a GET_ERROR execution can be used to identify the specific error.
Non-fatal error code 0000H indicates that no actual error currently exists. In the case of a
temporary run-time non-fatal error, a GET_ERROR (ECODE output) produces a non-zero
error value and then the next program scan can produce a zero ECODE value.

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You should use compare logic to save the ECODE value in another memory location. Your
program can then test the saved error code value and begin a programmatic reaction.

Note
The error codes for the ECODE output are listed in the PLC non-fatal error codes table (see
reference below). The error code values are in hexadecimal (16#xxxx).

See Also
PLC non-fatal error codes (Page 823)
PLC non-fatal error SM flags (Page 825)

7.14 Shift and rotate

7.14.1 Shift and rotate

Shift instructions (only the byte size LAD box is illustrated, the others are similar)

LAD / FBD STL Shift type Description

SLB OUT, N Shift left byte The shift instructions shift the bit values of input value IN right or
left by the bit position shift count N and load the result in the
memory location assigned to OUT.
The shift instructions fill empty bit positions with zero as each bit is
shifted out. If the shift count N is greater than or equal to the maxi-
mum allowed (8 for byte operations, 16 for word operations, and 32
SRB OUT, N Shift right byte for double word operations), the value is shifted the maximum
number of times for the operation. If the shift count is greater than
0, the overflow memory bit SM1.1 is set to the value of the last bit
shifted out. The SM1.0 zero memory bit is set if the result of the
shift operation is zero.
Byte operations are unsigned. For word and double word opera-
SHL_W SLW OUT, N Shift left word
tions, the sign bit is shifted when you use signed data values.
SHR_W SRW OUT, N Shift right word
SHL_DW SLD OUT, N Shift left double
SHR_DW SRD OUT, N word
Shift right double
word

Non-fatal errors with ENO=0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow (last bit shifted out)

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Input / out- Data type Operand

put
IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant

Rotate instructions (only the byte size LAD box is illustrated, the others are similar)

LAD / FBD STL Rotate type Description

RLB OUT, N Rotate left byte The rotate instructions rotate the bit values of input value IN right
or left by the bit position rotate count N and load the result in the
memory location assigned to OUT. The rotate operation is circu-
lar.
If the rotate count is greater than or equal to the maximum for
the operation (8 for a byte operation, 16 for a word operation, or
32 for a double-word operation), the CPU performs a modulo
RRB OUT, N Rotate right byte operation on the rotate count to obtain a valid shift count before
the rotation is executed. This result is a shift count of 0 to 7 for
byte operations, 0 to 15 for word operations, and 0 to 31 for
double-word operations.
If the rotate count is 0, a rotate operation is not performed. If the
ROL_W RLW OUT, N Rotate left word rotate operation is performed, the overflow bit SM1.1 is set to the
ROR_W RRW OUT, N Rotate right word value of the last bit rotated out.
ROL_DW RLD OUT, N Rotate left double If the rotate count is not an integer multiple of 8 (for byte opera-
RRD OUT, N word tions), 16 (for word operations), or 32 (for double-word opera-
ROR_DW
tions), the last bit value rotated out is copied to the overflow
Rotate right double
memory bit SM1.1. The zero memory bit SM1.0 is set when the
word
value to be rotated is zero.
Byte operations are unsigned. For word and double word opera-
tions, the sign bit is rotated when you use signed data types.

Non-fatal errors with ENO=0 SM bits affected

• 0006H Indirect address • SM1.0 Result of operation = zero
• SM1.1 Overflow (last bit shifted out)

Input / output Data type Operand

IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC, Constant

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Program instructions
7.14 Shift and rotate

Input / output Data type Operand

OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC
DWORD ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant

Example: Shift and Rotate instructions

LAD STL
Network 1
LD I4.0
RRW AC0, 2
SLW VW200, 3

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7.14 Shift and rotate

7.14.2 Shift register bit

The Shift Register Bit instruction shifts a bit value into the Shift Register. This instruction
provides an easy method for sequencing and controlling product flow or data. Use this
instruction to shift the entire register one bit, once per scan.

LAD / FBD STL Description

SHRB DATA, The shift register bit instruction shifts the bit value of DATA into the Shift Register.
S_bit, N S_BIT assigns the location of the least significant bit of the shift register. N assigns
the length of the Shift Register and the direction of the shift (Shift Plus = N, Shift
Minus = -N).
Each bit value shifted out by the SHRB instruction is copied to the overflow memory
bit SM1.1.
The shift register bits are defined by both the least significant bit S_BIT location and
the number of bits assigned by the length N.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.1 Overflow (last bit shifted out)
• 0091H Operand out of range
• 0092H Error in count field

Input / output Data type Operand

DATA, S_bit BOOL I, Q, V, M, SM, S, T, C, L
N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant

Use the following equation to compute the address of the most significant bit of the Shift
Register (MSB.b):
MSB.b = [(Byte of S_BIT) + ([N] - 1 + (bit of S_BIT)) / 8].[remainder of the division by 8]

For example: if S_BIT is V33.4 and N is 14, the following calculation shows that the MSB.b is
V35.1.
MSB.b = V33 + ([14] - 1 +4)/8
= V33 + 17/8
= V33 + 2 with a remainder of 1
= V35.1

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7.14 Shift and rotate

The following figure shows bit shifting for negative and positive values of N.

A Shift Minus operation is indicated by a nega-

tive value of length N. The input value of DATA
shifts into the most significant bit of the shift reg-
ister, and shifts out of the least significant bit
location assigned by S_BIT. The data shifted out
is then placed in the overflow memory bit SM1.1.
A Shift Plus operation is indicated by a positive
value of length N. The input value of DATA shifts
into the least significant bit location assigned by
S_BIT and out of the most significant bit of the
Shift Register. The bit value shifted out is then
placed in the overflow memory bit SM1.1.
The maximum length of the shift register as-
signed by N is 64 bits (positive or negative).

Example: SHRB instruction

LAD STL
Network 1
LD I0.2
EU
SHRB I0.3, V100.0, +4

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7.15 String

7.15 String

7.15.1 String (Get length, copy, and concatenate)

SLEN (String length)

LAD / FBD STL Description

SLEN IN, OUT The string length instruction returns the length in bytes of the string specified by
IN.
Note: Because Chinese characters are not represented by a single byte, the
STR_LEN function does not return the number of characters in a string contain-
ing Chinese characters.

Error conditions with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range

Input / output Data type Operand

IN STRING VB, LB, *VD, *LD, *AC, Constant string
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC

SCPY and SCAT (String copy and string concatenate)

LAD / FBD STL Description

SCPY IN, OUT The copy string instruction copies the string assigned by IN to the string as-
signed by OUT.

SCAT IN, OUT The concatenate string instruction appends the string assigned by IN to the
end of the string assigned by OUT.

Note: The STR_CPY and STR_CAT instructions operate on bytes and not characters. Because Chinese characters are not
represented by a single byte, unexpected results can occur with the STR_CPY and STR_CAT instructions with strings
containing Chinese characters. If you know the number of bytes that a character string occupies, you can use the
STR_CPY and STR_CAT instructions with the correct number of bytes.

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7.15 String

Error conditions with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range

Inputs/Outputs Data types Operands

IN STRING VB, LB, *VD, *LD, *AC, Constant string
OUT STRING VB, LB, *VD, *LD, *AC

Example: Concatenate string, copy string, and string length Instructions

LAD STL
1. Append the string "WORLD" to the Network 1
string at VB0. LD I0.0
2. Copy the string at VB0 to a new string SCAT "WORLD", VB0
at VB100. SCPY VB0, VB100
3. Get the length of the string that starts SLEN VB100, AC0
at VB100.

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7.15 String

7.15.2 Copy substring from string

LAD / FBD STL Description

SSCPY IN, The copy substring from string instruction copies the assigned number of charac-
INDX, N, OUT ters N from the string specified by IN, starting at the index INDX, to a new
string assigned by OUT.
Note: The SSTR_CPY instruction operates on bytes and not characters. Because
Chinese characters are not represented by a single byte, unexpected results can
occur with the SSTR_CPY instruction with strings containing Chinese characters.
If you know the number of bytes that a character string occupies, you can use the
SSTR_CPY instruction with the correct number of bytes.

Non-fatal errors with ENO=0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range
• 009BH Index = 0

Input / output Data type Operand

IN STRING VB, LB, *VD, *LD, *AC, Constant string
OUT STRING VB, LB, *VD, *LD, *AC
INDX, N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant

Example: Copy substring instruction

AD STL
Starting at the seventh byte after the Network 1
byte count in the string at VB0, copy 5 LD I0.0
bytes to a new string at VB20. SSCPY VB0, 7, 5, VB20

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7.15 String

7.15.3 Find string and first character within string

LAD / FBD STL Description

SFND IN1, IN2, OUT STR_FIND searches for the first occurrence of the string IN2 within the
string IN1. The search begins at the starting position assigned by the initial
value of OUT (which must be in the range of 1 to the IN1 string length be-
fore STR_FIND execution). If a sequence of characters is found that match-
es exactly the string IN2, the position of the first character in the sequence
within the IN1 string is written to OUT. If the string IN2 was not found in the
string IN1, then OUT is set to 0.
CFND IN1, IN2, OUT CHR_FIND searches the string IN1 for the first occurrence of any character
from the character set in the string IN2. The search begins at starting posi-
tion assigned by the initial value of OUT (which must be in the range of 1 to
the IN1 string length before CHR_FIND execution). If a matching character
is found, then the position of the character is written to OUT. If no matching
character is found, OUT is set to 0.

Note: Because Chinese characters are not represented by a single byte, and the string instructions operate on bytes and
not characters, unexpected results can occur with the STR_FIND and CHR_FIND instructions with strings containing
Chinese characters.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range
• 009BH Index = 0

Input / output Data type Operand

IN1, IN2 STRING VB, LB, *VD, *LD, *AC, Constant String
OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC

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7.15 String

Example: Find string within string instruction

A string stored at VB0 is used as a command for turning a pump on or off. A string "On" is
stored at VB20 and a string "Off" is stored at VB30. The result of the find string within string
instruction is stored in AC0 (the OUT parameter). If the result is not 0, then the string 'On'
was found in the command string (VB12).

LAD STL
1. Set AC0 to 1. (AC0 is used Network 1
as the OUT parameter.) LD I0.0
2. Search the string at VB0 for MOVB 1, AC0
the string at VB20 ('On'), SFND VB0, VB20, AC0
starting at the first position
(AC0=1).

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7.15 String

Example: Find character within string instruction

A string stored at VB0 contains the temperature. The string constant at IN1 provides all the
numeric characters (0-9, +, and -) that can identify a temperature number in a string.
CHR_FIND execution finds the starting position of the character "9" in the VB0 string and
then S_R execution converts the real number characters into a real number value. VD200 is
used to store the real-number value of the temperature.

LAD STL
1. Set AC0 to 1. (AC0 is used as the Network 1
OUT parameter and points to the LD I0.0
first character position in the MOVB 1, AC0
string.) CFND VB0, VB20, AC0
2. Find the first numeric character in STR VB0, AC0, VD200
the string stored at VB0.
3. Convert the string to a real num-
ber value.

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7.16 Table

7.16 Table

7.16.1 Add to table

LAD / FBD STL Description

ATT DATA, The add to table instruction adds word values DATA to a table TBL. The first value in
TBL the table is the maximum table length TL. The second value is the entry count EC,
which stores the number of entries in the table and is updated automatically. New data
are added to the table after the last entry. Each time new data are added to the table,
the entry count is incremented.
A table can have up to 100 data entries.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.4 Set to 1 if you try to overfill the table
• 0091H Operand out of range
• SM1.4 Table overfill

Input / output Data type Operand

DATA INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
TBL WORD IW, QW, VW, MW, SMW, SW, T, C, LW, *VD, *LD, *AC

Note
To create a table, first make an entry for the maximum number of table entries. If you do not
do this, then you cannot make any entries in the table.
Edge trigger instructions must activate all table read and table write instructions.

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7.16 Table

Example: Add to Table instruction

LAD STL
On the first scan only, load the maximum table Network 1
length 6 to VW200. LD SM0.1
MOVW +6, VW200

When I0.0 makes a transition to 1, add a third Network 2

data value (from VW100) to the table at VW200. LD I0.0
Two data entries were previously stored in the ATT VW100, VW200
table which can hold up to six entries.

7.16.2 First-in-first-out and last-in-first-out

Table 7- 20 FIFO and LIFO instructions

LAD / FBD STL Description

FIFO TBL, DATA The first-in-first-out instruction moves the oldest (or first) entry in a table to an output
memory address, by removing the first entry in the assigned table (TBL) and moving
the value to the location assigned by DATA. All other entries of the table are shifted
up one location. The entry count in the table is decremented for each FIFO execu-
tion.
LIFO TBL, DATA The last-in-first-out instruction moves the newest (or last) entry in the table to an
output memory address, by removing the last entry in the table (TBL) and moving
the value to the location assigned by DATA. The entry count in the table is decre-
mented for each LIFO execution.

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7.16 Table

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address • SM1.5: Attempt to remove entry from empty table
• 0091H Operand out of range
• SM1.5: Attempt to remove entry
from empty table

Input / output Data type Operand

TBL WORD IW, QW, VW, MW, SMW, SW, T, C, LW, *VD, *LD, *AC
DATA INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AQW, *VD, *LD, *AC

Note
All table read and table write instructions must be activated by edge trigger instructions.
To create a table, you must first make an entry for the maximum number of table entries
before any entries can be put in the table.

Example: FIFO instruction

LAD STL
Network 1
LD I4.1
FIFO VW200, VW400

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Program instructions
7.16 Table

Example: LIFO instruction

Network 1
LD I0.1
LIFO VW200, VW300

7.16.3 Memory fill

LAD / FBD STL Description

FILL IN, OUT, The memory fill instruction writes N consecutive words, beginning at address OUT,
N with the word value contained in address IN.
N has a range of 1 to 255.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range

Input / output Data type Operand

IN INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant
N BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Constant
OUT INT IW, QW, VW, MW, SMW, SW, T, C, LW, AQW, *VD, *LD, *AC

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7.16 Table

Example: Memory fill instruction

LAD STL
Network 1
LD I2.1
FILL +0, VW200, 10

7.16.4 Table find

LAD / FBD STL Description

FND= TBL, PTN, The Table Find instruction searches a table for data that matches your search
INDX criteria. The Table Find instruction searches the table TBL, starting with the
FND<> TBL, PTN, table entry INDX, for the data value or pattern PTN that matches the search
INDX criteria defined by CMD. The command parameter CMD is given a numeric
FND< TBL, PTN, value of 1 to 4 that corresponds to =, <>, <, and >, respectively.
INDX If a match is found, the INDX points to the matching entry in the table. To find
FND> TBL, PTN, the next matching entry, the INDX must be incremented before invoking the
INDX table find instruction again. If a match is not found, the INDX has a value equal
to the entry count.

A table can have up to 100 data entries. The data entries (area to be searched)
are numbered from 0 to a maximum value of 99.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None
• 0091H Operand out of range

Input / output Data type Operand

TBL WORD IW, QW, VW, MW, SMW, SW, T, C, LW, *VD, *LD, *AC
PTN INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant

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7.16 Table

Input / output Data type Operand

INDX WORD IW, QW, VW, MW, SMW, SW, T, C, LW, AC, *VD, *LD, *AC
CMD BYTE Constant:
• 1 = Equal (=)
• 2 = Not Equal (<>)
• 3 = Less Than (<)
• 4 = Greater Than (>)

Note
When you use the table find instruction with tables generated with the Add-to-table, Last-in-
first-out, and First-in-first-out instructions, the entry count and the data entries correspond
directly. The maximum-number-of-entries word required for the Add-to-table, Last-in-first-out,
or First-in-first-out instructions is not required by the Table find instruction. See the following
figure.
Consequently, you should set the TBL operand of a Find instruction to one-word address
(two bytes) higher than the TBL operand of a corresponding the Add-to-table, Last-in-first-
out, or First-in-first-out instruction.

Differences in table formats for ATT, LIFO, FIFO, and TBL_FIND instructions

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7.16 Table

Example: Table Find instruction

LAD STL
Network 1
LD I2.1
FND= VW202, 16#3130, AC1

Example: Table
The following program creates a table with 20 entries. The first memory location of the table
contains the length of the table (in this case 20 entries). The second memory location shows
the current number of table entries. The other locations contain the entries. A table can have
up to 100 entries. It does not include the parameters defining the maximum length of the
table or the actual number of entries (here VW0 and VW2). The actual number of entries in
the table (here VW2) is automatically incremented or decremented by the CPU with every
command.
Before you work with a table, assign the maximum number of table entries. Otherwise, you
cannot make entries in the table. Also, be sure that all read and write commands are
activated with edge instructions.

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Program instructions
7.16 Table

To search the table, the index (VW106) must set to 0 before doing the find. If a match is
found, the index will have the table entry number, but if no match is found, the index will
match the current entry count for the table (VW2).

LAD STL
Create table with 20 entries start- Network 1
ing with memory location 4. LD SM0.1
• On the first scan, define the MOVW +20, VW0
maximum length of the table.

Reset table with input I0.0. Network 2

LD I0.0
• On the rising edge of I0.0, fill
EU
memory locations from VW2
FILL +0, VW2, 21
with "+0".

Write value to table with input I0.1. Network 3

LD I0.1
• On the rising edge of I0.1, copy
EU
value of memory location
ATT VW100, VW0
VW100 to table.

Read last table value with input Network 4

I0.2. LD I0.2
• Move the last table value to EU
location VW102. This reduces LIFO VW0, VW102
the number of entries. On the
rising edge of I0.2, move last
table value to VW102.
Read first table value with input Network 5
I0.3. LD I0.3
• Move the first table value to EU
location VW104. This reduces FIFO VW0, VW104
the number of entries. On the
rising edge of I0.3, move first
table value to VW104.
Search table for the first location Network 6
that has a value of 10. LD I0.4
• On the rising edge of I0.4, reset EU
index pointer. MOVW +0, VW106
FND= VW2, +10, VW106
• Find a table entry that equals
10.

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 Program instructions
7.17 Timer

7.17 Timer

7.17.1 Timer instructions

LAD / FBD STL Description

TON Txxx, PT Use TON On-delay timers for a timing a single time interval.

TONR Txxx, PT Use TONR On-delay retentive timers for accumulating the time value of many timed
intervals.

TOF Txxx, PT Use the TOF Off-delay timer for extending a time interval past an OFF (or FALSE)
condition, such as a delay time for cooling a motor.

Input / output Data type Operand

Txxx WORD Timer number (T0 to T255)
IN BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
PT INT IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *LD, *AC, Constant

Timer resolution
TON, TONR, and TOF timers are available in three resolutions. The resolution is determined
by the timer number, as shown below. Each unit of the current value is a multiple of the time
base. For example, a count of 50 on a 10 ms timer represents 500 ms of elapsed time.
Your Txxx timer number assignment determines the resolution of the timer. When a valid
timer number is assigned, the resolution is displayed in LAD or FBD timer boxes.

Timer number and resolution options

Timer type Resolution Maximum value Timer number

TON, TOF 1 ms 32.767 s T32, T96
10 ms 327.67 s T33-T36, T97-T100
100 ms 3276.7 s T37-T63, T101-T255
TONR 1 ms 32.767 s T0, T64
10 ms 327.67 s T1-T4, T65-T68
100 ms 3276.7 s T5-T31, T69-T95

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7.17 Timer

Note
Avoid timer number conflicts
You cannot use the same timer number for both a TON and TOF timer. For example, you
cannot have both a TON T32 and a TOF T32.

Note
To guarantee a minimum time interval, increase the preset value (PV) by 1.
For example: To ensure a minimum timed interval of at least 2100 ms for a 100-ms timer, set
the PV to 22.

TON and TONR timer operation

The TON and TONR instructions begin timing when the enabling input IN is ON. When the
current value is equal to or greater than the preset time, the timer bit is set ON.
● The current value of a TON timer is cleared when the enabling input is OFF.
● The current value of the TONR timer is maintained when the enabling input is OFF. You
can use the TONR timer to accumulate time when the input IN is ON. Use the Reset
instruction (R) to clear the current value of the TONR.
● Both the TON and the TONR timers continue timing after the preset time is reached, and
they stop timing at the maximum value of 32,767.

TOF timer operation

The TOF instruction is used to delay turning an output OFF for a fixed period of time after the
input turns OFF. When the enabling input turns ON, the timer bit turns ON immediately, and
the current value is set to 0. When the input turns OFF, timing begins and continues until the
current time equals the preset time.
● When the preset is reached, the timer bit turns OFF and the current value stops
incrementing; however, if the enabling input turns ON again before the TOF reaches the
preset value, the timer bit remains ON.
● The enabling input must make an ON-OFF transition for a TOF timer to begin timing the
OFF-delay time interval.
● If a TOF timer is inside an SCR region and the SCR region is inactive, then the current
value is set to 0, the timer bit is turned OFF, and the current value does not increment.

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7.17 Timer

Type Current >= Preset State of IN, the enabling input Power cycle / first scan
TON Timer bit ON ON: Current value = timing value Timer bit = OFF
Current value continues OFF: Timer bit OFF, current value Current value = 0
timing to 32,767 =0
TONR1 Timer bit ON ON: Current value = timing value Timer bit = OFF
Current value continues OFF: Timer bit and current value Current value can be
timing to 32,767 maintain last state and value maintained1
TOF Timer bit OFF ON: Timer bit ON, current value = Timer bit = OFF
Current = Preset, stops 0 Current value = 0
timing OFF: Timer begins timing after
ON-to-OFF transition
1 The retentive timer current value can be assigned for retention through a power cycle. See Config-
uring the retentive ranges for details (Page 134).

Note
Using the Reset instruction with timer instructions
The TONR timer can only be reset with the Reset (R) instruction.
The TON and TOF timers can be reset by the timer's enable input and also the Reset (R)
instruction.
The Reset instruction performs the following actions:
• Timer bit = OFF
• Timer current value = 0
• After a reset, TOF timers require the enable input to make the transition from ON-to-OFF
in order restart the OFF-delay timer.

7.17.2 Timer programming tips and examples

Timer types
You can use timers to implement time-based counting functions. The S7-200 instruction set
provides three different types of timers.
● On-Delay Timer (TON) for timing a single interval
● Retentive On-Delay Timer (TONR) for accumulating a number of timed intervals
● Off-Delay Timer (TOF) for extending time past an off (or false condition), such as for
cooling a motor after it is turned off

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Program instructions
7.17 Timer

Addressing timer values

The meaning of the T number depends on the context in your program.
● "T37" assigned to a timer box identifies which timer is to use.
● "T37" assigned to normally open contacts addresses the Boolean T37 timer bit.
● "T37" assigned to integer operations addresses the T37 current time value, as a data
word.

1-millisecond resolution
The 1-ms timers count the number of 1-ms timer intervals that have elapsed since the active
1-ms timer was enabled. The execution of the timer instruction starts the timing; however,
the 1-ms timers are updated (timer bit and timer current) every millisecond asynchronous to
the scan cycle. In other words, the timer bit and timer current are updated multiple times
throughout any scan that is greater than 1 ms.
The timer instruction is used to turn the timer on, reset the timer, or, in the TONR timer, to
turn the timer off.
Since the timer can be started anywhere within a millisecond, the preset must be set to one
time interval greater than the minimum desired timer interval. For example, to guarantee a
timed interval of at least 56 ms using a 1-ms timer, the preset time value should be set to 57.

10-millisecond resolution
The 10-ms timers count the number of 10-ms timer intervals that have elapsed since the
active 10-ms timer was enabled. The execution of the timer instruction starts the timing;
however the 10-ms timers are updated at the beginning of each scan cycle (in other words,
the timer current and timer bit remain constant throughout the scan), by adding the
accumulated number of 10-ms intervals (since the beginning of the previous scan) to the
current value for the active timer.
Since the timer can be started anywhere within a 10-ms interval, the preset must be set to
one time interval greater than the minimum desired timer interval. For example, to guarantee
a timed interval of at least 140 ms using a 10-ms timer, the preset time value should be set
to 15.

100-millisecond resolution
The 100-ms timers count the number of 100-ms timer intervals that have elapsed since the
active 100-ms timer was last updated. These timers are updated by adding the accumulated
number of 100-ms intervals (since the previous scan cycle) to the timer’s current value when
the timer instruction is executed.
The current value of a 100-ms timer is updated only if the timer instruction is executed.
Consequently, if a 100-ms timer is enabled but the timer instruction is not executed each
scan cycle, the current value for that timer is not updated and it loses time. Likewise, if the
same 100-ms timer instruction is executed multiple times in a single scan cycle, the number
of 100-ms intervals is added to the timer’s current value multiple times, and it gains time.
100-ms timers should only be used where the timer instruction is executed exactly once per
scan cycle.

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7.17 Timer

Since the timer can be started anywhere within a 100-ms interval, the preset must be set to
one time interval greater than the minimum desired timer interval. For example, to guarantee
a timed interval of at least 2100 ms using a 100-ms timer, the preset time value should be
set to 22.

TON On-delay timer example

LAD STL
100 ms timer T37 times out after 1 s Network 1
(10 x 100 ms) LD I0.0
• I0.0 ON = T37 enabled, TON T37, +10

• I0.0 OFF = disable and reset T37

T37 bit is controlled by timer T37 Network 2

LD T37
= Q0.0

Timing Diagram

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7.17 Timer

TON self-resetting On-delay timer example

LAD STL
10 ms timer T33 times out after 1 s Network 1
(100 x 10 ms). LDN M0.0
M0.0 pulse is too fast to monitor with TON T33, +100
Status view.

The Compare contact becomes TRUE Network 2

at a rate that is visible in Status view. LDW>= T33, +40
Turn ON Q0.0 after (40 x 10 ms) for = Q0.0
40% OFF / 60% ON.
T33 (bit) pulse is too fast to monitor Network 3
with Status view. LD T33
Reset the timer with M0.0 after the (100 = M0.0
x 10 ms) period.
Timing Diagram

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7.17 Timer

TONR retentive On-delay timer example

LAD STL
10 ms TONR timer T1 times out at Network 1
PT = 1 s (100 x 10 ms). LD I0.0
TONR T1, +100

T1 bit is controlled by timer T1. Network 2

Q0.0 is ON after the timer accumulates LD T1
a total of 1 second. = Q0.0

TONR timers must be reset by a Reset Network 3

instruction with a T address. LD I0.1
Reset timer T1 (current value and bit) R T1, 1
when I0.1 is on.
Timing Diagram

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7.17 Timer

TOF Off-delay timer example

LAD STL
10-ms timer T33 times out after 1 s Network 1
(100 x 10 ms). LD I0.0
• I0.0 ON-to-OFF = T33 enabled TOF T33, +100

• I0.0 OFF-to-ON=disable and reset

T33
Timer T33 controls Q0.0 through timer Network 2
contact T33. LD T33
= Q0.0

Timing Diagram

Effect of timer resolution on when timer bits and current time values are updated
● 1 ms timer: The timer bit and the current value are updated asynchronous to the scan
cycle. For scans greater than 1 ms, the timer bit and the current value are updated
multiple times throughout the scan.
● 10 ms timer: The timer bit and the current value are updated at the beginning of each
scan cycle. The timer bit and current value remain constant throughout the scan. Time
intervals that accumulate during the scan are added to the current value at the start of
each scan.
● 100 ms timer: The timer bit and current value are updated when the instruction is
executed; therefore, ensure that your program executes the instruction for a 100-ms timer
only once per scan cycle in order for the timer to maintain the correct timing.

Example: automatically retriggered One-shot timers

The corrected examples use the normally closed contact Q0.0 instead of the timer bit as the
timer enabling input. This ensures that output Q0.0 is turned ON for one scan cycle, each
time a timer reaches the preset value.
1 ms timer
Q0.0 is turned ON for one scan whenever the timer's current value is updated after the
normally closed contact T32 is executed and before the normally open contact T32 is
executed.

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7.17 Timer

10 ms timer
Q0.0 is never turned ON, because the timer bit T33 is turned ON from the top of the scan to
the point where the timer box is executed. Once the timer box has been executed, the
timer’s current value and its T–bit are set to zero. When the normally open contact T33 is
executed, T33 is OFF and Q0.0 is turned OFF.

100 ms timer
Q0.0 is always turned ON for one scan whenever the timer’s current value reaches the
preset value.

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7.17 Timer

7.17.3 Interval timers

LAD / FBD STL Description

BITIM OUT The Begin interval time instruction reads the current value of the built-in 1 milli-
second counter and stores the value in OUT. The maximum timed interval for a
DWORD millisecond value is 2 raised to the 32 power or 49.7 days.

CITIM IN, OUT The Calculate interval time instruction calculates the time difference between the
current time and the time provided at IN. The difference is stored in OUT. The
maximum timed interval for a DWORD millisecond value is 2 raised to the 32
power or 49.7 days. CITIM automatically handles the one millisecond timer rollo-
ver that occurs within the maximum interval, depending on when the BITIM in-
struction was executed.

Non-fatal errors with ENO = 0 SM bits affected

• 0006H Indirect address None

Input / output Data type Operand

IN DWORD VD, ID, QD, MD, SMD, SD, LD, AC, *VD, *LD, *AC
OUT DWORD VD, ID, QD, MD, SMD, SD, LD, AC, *VD, *LD, *AC

Example: Begin and Calculate interval timers

LAD STL
Capture the time that Q0.0 Network 1
turned ON. LD Q0.0
EU
BITIM VD0

Ex1_Interval_time_net1

Calculate the time Q0.0 has Network 2

been ON. LD Q0.0
CITIM VD0, VD4

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7.18 Subroutine

7.18 Subroutine

7.18.1 CALL (subroutine) and RET (conditional return)

To add a new subroutine, select the Edit ribbon strip then Insert Object and Subroutine
command. STEP 7-Micro/WIN SMART automatically adds an unconditional return from each
subroutine. You can also add conditional return CRET instructions within the subroutine.
From the main program, you can nest subroutines (place a subroutine call within a
subroutine) to a depth of eight.
From an interrupt routine, you can nest subroutines to a depth of four.

Note
Recursion (a subroutine that calls itself) is not prohibited, but you should use caution when
using recursion with subroutines.

LAD / FBD STL Description

CALL SBR_n, The Call subroutine instruction transfers control to subroutine SBR_n. You can
x1, x2, x3 use a Call subroutine instruction with or without parameters. After the subroutine
completes its execution, control returns to the instruction that follows the Call
subroutine.
The call parameters x1 (IN), x2 (IN_OUT), and x3 (OUT) represent three call
parameters passed in, in and out, or out of the subroutine. The call parameters
are optional. You may use from 0 to 16 call parameters.
When a subroutine is called, the entire logic stack is saved, the top of stack is set
to one, all other stack locations are set to zero, and control is transferred to the
called subroutine. When this subroutine is completed, the stack is restored with
the values saved at the point of call, and control is returned to the calling routine.
Accumulators are common to subroutines and the calling routine. No save or
restore operation is performed on accumulators due to subroutine use.
When a subroutine is called more than once in the same cycle, the edge up, edge
down, timer and counter instructions should not be used.
CRET The Conditional Return from Subroutine instruction (CRET) terminates the sub-
routine based upon the preceding logic.

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7.18 Subroutine

Error conditions with ENO = 0 SM bits affected

• 0006H Indirect address None
• 008H Maximum subroutine nesting
exceeded

Input / output Data type Operand

SBR_n WORD Constant: 0-127
IN BOOL V, I, Q, M, SM, S, T, C, L, Power Flow (LAD), Logic flow (FBD)
BYTE VB, IB, QB, MB, SMB, SB, LB, AC, *VD, *LD, *AC1, Constant
WORD, INT VW, T, C, IW, QW, MW, SMW, SW, LW, AC, AIW, *VD, *LD, *AC1, Constant
DWORD, DINT VD, ID, QD, MD, SMD, SD, LD, AC, HC, *VD, *LD, *AC1, &VB, &IB, &QB, &MB,
&T, &C, &SB, &AI, &AQ, &SMB, Constant
STRING *VD, *LD, *AC1, Constant
IN_OUT BOOL V, I, Q, M, SM2, S, T, C, L
BYTE VB, IB, QB, MB, SMB2, SB, LB, AC, *VD, *LD, *AC1
WORD, INT VW, T, C, IW, QW, MW, SMW2, SW, LW, AC, *VD, *LD, *AC1
DWORD, DINT VD, ID, QD, MD, SMD2, SD, LD, AC, *VD, *LD, *AC1
OUT BOOL V, I, Q, M, SM2, S, T, C, L
BYTE VB, IB, QB, MB, SMB2, SB, LB, AC, *VD, *LD, *AC1
WORD, INT VW, T, C, IW, QW, MW, SMW2, SW, LW, AC, AQW, *VD, *LD, *AC1
DWORD, DINT VD, ID, QD, MD, SMD2, SD, LD, AC, *VD, *LD, *AC1
1 Only AC1, AC2 or AC3 (AC0 not allowed)
2 Must be from byte offset 30 to byte offset 999 for read/write access

Calling a subroutine with call parameters

Subroutines have the option of using passed parameters. The parameters are defined in the
variable table of the subroutine. Each parameter must be assigned a local symbol name (a
maximum of 23 characters), a variable type, and a data type. A maximum of sixteen
parameters can be passed to or from a subroutine. The VAR_Type type field in the variable
table defines whether the variable is passed into the subroutine (IN), passed into and out of
the subroutine (IN_OUT), or passed out of the subroutine (OUT).
To add a new parameter row, place the cursor on the Var_Type field of the type (IN,
IN_OUT, OUT, or TEMP) that you want to add. Click the right mouse button to get a menu of
options. Select the Insert option and then the Row Below option. Another parameter row of
the selected type will appear below the current entry.
Temporary (TEMP) parameters can be assigned in the variable table to store data that is
valid only within the scope of the subroutine execution. Local TEMP data is not passed as a
call parameter. You can also assign TEMP parameters in the main routine and interrupt
routines, but only subroutines can use IN, IN_OUT, and OUT call parameters.

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 Program instructions
7.18 Subroutine

Variable table parameter types for a subroutine

Parameter Description
IN Parameters are passed into the subroutine. If the parameter is a direct address (such as VB10), the
value at the specified location is passed into the subroutine. If the parameter is an indirect address (such
as *AC1), the value at the location pointed to is passed into the subroutine. If the parameter is a data
constant (16#1234) or an address (&VB100), the constant or address value is passed into the subrou-
tine.
IN_OUT The value at the specified parameter location is passed into the subroutine, and the result value from the
subroutine is returned to the same location. Constants (such as 16#1234) and addresses (such as
&VB100) are not allowed for input/output parameters.
OUT The result value from the subroutine is returned to the specified parameter location. Constants (such as
16#1234) and addresses (such as &VB100) are not allowed as output parameters. Since output param-
eters do not retain the value assigned by the last execution of the subroutine, you must assign values to
outputs each time the subroutine is called.
TEMP Any local memory that is not used for passed parameters can be used for temporary storage within the
subroutine.

Data types allowed for call parameters

● Power Flow: Boolean power flow is allowed only for bit (Boolean) inputs. This declaration
assigns an input parameter to the result of power flow based on a combination of bit logic
instructions. Power flow inputs are similar to the EN input in that they connect to bit logic
(for ex. LAD contacts) and not to a direct/indirect address assignment. Boolean power
flow input(s) must be assigned in the top row(s) of the variable table before any non-
BOOL data type assignment. Only input parameters are allowed to be used this way. The
enable input (EN) and the IN1 inputs in the following example use power flow logic.
● BOOL: This data type is used for single bit inputs and outputs. IN3 in the following
example is a Boolean input assigned to a direct address.
● BYTE, WORD, DWORD: These data types identify an unsigned input or output parameter
of 1, 2, or 4 bytes, respectively.
● INT, DINT: These data types identify signed input or output parameters of 2 or 4 bytes,
respectively.
● REAL: This data type identifies a single precision (4 byte) IEEE floating-point value.
● STRING: This data type is used as a four-byte pointer to a string.

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Program instructions
7.18 Subroutine

Example variable table

Example: Subroutine call with call parameters

LAD STL
STL only:
Network 1
LD I0.0
CALL SBR_0, I0.1, VB10, I1.0, &VB100, *AC1, VD200

To display correctly in LAD and FBD:

Network 1
LD I0.0
= L60.0
LD I0.1
= L63.7
LD L60.0
CALL SBR_0, L63.7, VB10, I1.0, &VB100, *AC1, VD200

Note
There are two STL examples provided above. STL programmers can use the first simplified
STL instructions, which can only be displayed in the STL editor. This is because the BOOL
parameters used as LAD/FBD power flow inputs are not saved to L memory.
The second set of compiler generated STL instructions can be displayed in the LAD, FBD,
and STL editors, because L memory is used by the program compiler to save the state of the
BOOL input parameters that are assigned as power flow inputs in LAD/FBD.

Address parameters such as IN4 (&VB100) are passed into a subroutine as a DWORD
(unsigned double word) value. The type of a constant parameter must be specified for the
parameter in the calling routine with a constant descriptor in front of the constant value. For
example, to pass an unsigned double word constant with a value of 12,345 as a parameter,
the constant parameter must be specified as DW#12345. If the constant describer is omitted
from the parameter, the constant can be assumed to be a different type.

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7.18 Subroutine

There are no automatic data type conversions performed on the input or output parameters.
For example, if the variable table specifies that a parameter has the data type REAL, and in
the calling routine a double word (DWORD) is specified for that parameter, the value in the
subroutine will be a double word.
When values are passed to a subroutine, they are placed into the local memory of the
subroutine. The left-most column of the variable table shows the local memory address for
each passed parameter. Input parameter values are copied to the subroutine's local memory
when the subroutine is called. Output parameter values are copied from the subroutine's
local memory to the specified output parameter addresses when the subroutine execution is
complete.
The data element size and type are represented in the coding of the parameters.
Assignment of parameter values to local memory in the subroutine is as follows:
● Parameter values are assigned to local memory in the order specified by the call
subroutine instruction with parameters starting at L 0.0.
● One to eight consecutive bit parameter values are assigned to a single byte starting with
Lx.0 and continuing to Lx.7.
● Byte, word, and double word values are assigned to local memory on byte boundaries
(LBx, LWx, or LDx).
In the Call Subroutine instruction with parameters, parameters must be arranged in order
with input parameters first, followed by input/output parameters, and then followed by output
parameters.
If you are programming in STL, the format of the CALL instruction is:
CALL subroutine number, parameter 1, parameter 2, ... , parameter 16

Example: Subroutine and return from subroutine instructions

LAD STL
MAIN On the first scan, call subroutine 0 Network 1
for initialization. LD SM0.1
CALL SBR_0

SBR0 You can use a conditional return to Network 1

leave the subroutine before the last LD M14.3
network. CRET

SBR0 This network will be skipped if Network 2

M14.3 is ON. LD SM0.0
MOVB 10, VB0

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Program instructions
7.18 Subroutine

Example: Subroutine call using string parameter

This example copies a different string literal to a unique address depending upon the given
input. The unique address of this string is saved. The string address is then passed to the
subroutine by using an indirect address. The data type of the subroutine input parameter is
string. The subroutine then moves the string to a different location.
A string literal can also be passed to the subroutine. The string reference inside the
subroutine is always the same.

STL
LAD
MAIN Network 1
LD I0.0
SCPY "string1", VB100
AENO
MOVD &VB100, VD0
MAIN Network2
LD I0.1
SCPY "string2", VB200
AENO
MOVD &VB200, VD0

MAIN Network3
LD I0.2
CALL SBR_0, *VD0

MAIN Network4
LD I0.3
CALL SBR_0, "string3"

SBR0 Network 1
LD SM0.0
SSCPY *LD0, VB300

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 Program instructions
7.19 PROFINET

7.19 PROFINET

7.19.1 Features of the programming instruction "PROFINET"

There are two groups of programming instructions under the folder "PROFINET" :
● RDREC and WRREC (Page 369): Read a data record from any connected PROFINET
device or write a data record to any connected PROFINET device.
● BLKMOV_BIR and BLKMOV_BIW (Page 373): Read multiple bytes immediately from
PROFINET device or write multiple bytes immediately to PROFINET device.

Note
For any legacy instruction that can access the I or Q memory area, it accesses to the I or Q
memory area of a PROFINET network.

7.19.2 Read and Write data record

7.19.2.1 Input and output interface of RDREC and WRREC instruction

The RDREC and WRREC instructions are as follows:

Table 7- 21 RDREC and WRREC

LAD/FBD STL Description

RDREC Req, Table, Done, Status Use the RDREC instruction to read a data record
from PROFINET device.

WRREC Req, Table, Done, Status Use the WRREC instruction to write a data record to
PROFINET device.

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Program instructions
7.19 PROFINET

The parameters of the RDREC and WRREC instructions are as follows:

Table 7- 22 Parameters of RDREC and WRREC instruction

Parameter and type Data type Operand Description

REQ IN BOOL I, Q, V, M, T, C, SM, S, L REQ=1: Transfer data record
TABLE IN/OUT BYTE Q, V, M, SM, S, L, A table of parameters you set for the data read/ write rec-
*AC,*VD,*LD, Constant ord. For detailed information, refer to Definition of "TABLE"
parameters (Page 371).
DONE OUT BOOL I, Q, V, M, SM, S, L The instruction is completed.
STATUS OUT BYTE I, Q, V, M, SM, S, L The status of the current operation. For detailed infor-
mation, refer to Definition of "STATUS" parameters
(Page 372).

Note
The supported maximum data record length is 1024 bytes.

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7.19 PROFINET

Definition of "TABLE" parameters

The following table lists the parameter information of "TABLE":

Table 7- 23 TABLE

Byte Offset Parameter and Type Comment

0 Device Number Input
1 Note: Device Number, API Number, Slot Number and
The value range SubSlot Number are used to address a sub-
is from 1 to 8. module.
2 API Number Input
3 You can find the Device Number, API Number,
Slot Number and SubSlot Number in the
4 PROFINET wizard.
5
6 Slot Number Input
7
8 SubSlot Number Input
9
10 Record Index Input The Record Index includes the record index
11 from protocol or the user-defined record index.
For detailed information of the index from the
protocol, refer to Technical Specification for
PROFINET IO (Version 2.3).
12 Buffer Length Input This parameter refers to the number of bytes of
13 the buffer. The buffer stores the data record
read from or written to the device.
The value range: from 1 to 1024.
14 Data Address Input Address of the buffer read from or written to the
15 device.
16 Note:

17 If the buffer length is greater than the actual

record data length, the buffer contains all the
record data.
If the buffer length is smaller than actual record
data length, the buffer contains partial record
data and an error occurs.
18 Actual record data Output This parameter is valid for the instruction
19 length RDREC and returns the actual data length
specified by the device.
20 PROFINET Error Output The error code defined by the PROFINET pro-
21 Code tocol.
22 0 = no error

23 If the value is not 0, check the specific error

code in Technical Specification for PROFINET
IO (Version 2.3).

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Program instructions
7.19 PROFINET

Definition of "STATUS" parameters

The following table lists the parameter information of "STATUS":

Table 7- 24 STATUS

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Offset
0 A1 E2 Error code 3
1 A : 1 = a request is in process
2 E : 1= an error occurs
3 Error code: The system error code. For detailed information, refer to System-defined error

code of the instructions RDREC and WRREC (Page 372).

7.19.2.2 System-defined error code of the instructions RDREC and WRREC

The error codes are as follows:

Error Description
code
0 No error.
1 The data length parameter is 0 or is greater than the supported maximum length (1024
bytes).
2 The data buffer is not in I, Q, M, or V memory areas.
3 The data buffer does not fit in the memory area.
4 The table doesn't match with the memory.
5 The device number is invalid and not within the range: from 1 to 8.
6 An instance mismatch: The connection is busy with another instance, whose device num-
ber, API number, slot number and subslot number are same as the requested instance,
but with a different buffer size and data address.
7 The PROFINET device is not connected.
8 The size of the received buffer exceeds 1024 bytes.
9 Call sequence is invalid.
10 Parameters are invalid (for example, out-of-range).
11 The AR is created afresh in the meanwhile.
12 The RPC reports a timeout error.
13 The RPC reports a communication error.
14 The RPC Server of the IOD signaled “busy” (for example, the call can be repeated later).
15 CLRPC reports an error or the PDU cannot be parsed.
16 CM response is OK, but has a PROFINET protocol defined error.
17 The instruction parameter is invalid.
24 REQ is not enabled.
25 The buffer length is smaller than the actual data record length.
63 Unknown error.

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 Program instructions
7.19 PROFINET

7.19.3 Read and Write multiple bytes between physical PROFINET and memory
address

7.19.3.1 Input and output interface of BLKMOV_BIR and BLKMOV_BIW

The BLKMOV_BIR and BLKMOV_BIW instruction is as follows:

Table 7- 25 BLKMOV_BIR and BLKMOV_BIW

LAD/FBD STL Description

BMIR In, Out, N The "BLKMOV_BIR Immediate Read" instruction reads
multiple bytes of physical PROFINET input IN and
writes the result to the memory address OUT, but the
process image register is not updated.
The input signal N defines the number of bytes.
Note:
• N ≤ 128
• N bytes cannot exceed the submodule boundary.
BMIW In, Out, N The "BLKMOV_BIW Immediate Write" instruction
reads multiple bytes from the memory address IN and
writes to physical PROFINET output OUT, and the
corresponding process image location is updated.
The input signal N defines the number of bytes.
Note:
• N ≤ 128
• N bytes cannot exceed the submodule boundary.

The parameters of BLKMOV_BIR and BLKMOV_BIW are as follows:

Parameter and type Data type Operand

IN (BLKMOV_BIR) IN BYTE IB, *VD, *LD, *AC
IN (BLKMOV_BIW) IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC, Con-
stant
OUT OUT BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *LD, *AC
(BLKMOV_BIR)
OUT OUT BYTE QB, *VD, *LD, *AC
(BLKMOV_BIW)
N IN BYTE IB, QB, VB, MB, SMB, SB, LB, AC, Constant, *VD, *LD,
*AC

7.19.3.2 Error code of the instructions BLKMOV_BIR and BLKMOV_BIW

Non-fatal errors with ENO = 0 SM bits affected

● 0006H Indirect address None
● Unable to access expansion module

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The S7-200 SMART offers several types of communication between CPUs, programming
devices, and HMIs:
● Ethernet:
– Exchange of data from the programming device to the CPU
– Exchange of data between HMIs and the CPU
– S7 peer-to-peer communication with other S7-200 SMART CPUs
– Open User Communication (OUC) with other Ethernet-capable devices
– PROFINET communication with PROFINET devices

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

● PROFIBUS:
– High speed communications for distributed I/O (up to 12 Mbps)
– One bus master connects to many I/O devices (supports 126 addressable devices).
– Exchange of data between the master and I/O devices
– EM DP01 module is a PROFIBUS I/O device.
● RS485:
– Provides a STEP 7-Micro/WIN SMART connection for programming when using a
USB-PPI cable
– Supports a total of 126 addressable devices (32 devices per network segment)
– Supports PPI (point-to-point interface) protocol
– Exchange of data between HMIs and the CPU
– Exchange of data between devices and the CPU using Freeport (XMT/RCV
instructions)
● RS232:
– Supports a point-to-point connection to one device
– Supports PPI protocol
– Exchange of data between HMIs and the CPU
– Exchange of data between devices and the CPU using Freeport (XMT/RCV
instructions)

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8.1 CPU communication connections

The CPU supports the following maximum number of simultaneous, asynchronous
communication connections:
● Ethernet programming port:
– Open User Communication (OUC) connections: Eight active (client) connections and
eight passive (server) connections to support S7-200 SMART CPUs or other Ethernet
devices.
– HMI/OPC connections: Eight dedicated HMI/OPC server connections.
– PG connections: One programming device (PG) connection.
– Peer-to-peer (GET/PUT) connections: Eight active (client) connections and eight
passive (server) connections to support S7-200 SMART CPUs or network devices.
– PROFINET connections: Each PROFINET controller can support eight connections
(IO device or drive).

Note
You can program an S7-200 SMART CPU through the Ethernet port if your CPU model
supports it. Only one PG can monitor one CPU at a time.

Note
The S7-200 SMART CPU uses the GET and PUT instructions for CPU-to-CPU
communications.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

● Integrated RS485 port (Port 0): Four connections to support HMI devices and one
connection reserved for programming with STEP 7-Micro/WIN SMART.

Note
You can make the following RS485 communication connections:
• Use a USB-PPI cable to program all CPU models through any serial port, including the
RS485 port, the signal board port, and the DP01 PROFIBUS port.
• Use the RS485 and RS232 ports for HMI access (Data read/write) and Freeport
communications.

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● PROFIBUS port: Each EM DP01 PROFIBUS DP module can support six connections.
● CM01 Signal Board (SB) RS232/RS485 port (Port 1): Four connections to support HMI
devices.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not
support the use of expansion modules or signal boards.

8.2 CPU communication ports

There are four communication interfaces on the S7-200 SMART CPU that provide the
following communication types:
● Ethernet port (if your CPU model supports it):
– STEP 7-Micro/WIN SMART programming
– GET/PUT communication
– HMI: Ethernet type
– Open User Communication (OUC) over UDP, TCP, or ISO-on-TCP
– PROFINET Communication
● RS485 port (Port 0):
– STEP 7-Micro/WIN SMART programming when using a USB-PPI cable
– TDs/HMI: RS485 type
– Freeport (XMT/RCV) including Siemens-provided USS and Modbus RTU libraries
● PROFIBUS port: The S7-200 SMART CPUs can support two EM DP01 modules for
PROFIBUS DP and HMI communication if your CPU model supports expansion modules.
● RS485/RS232 signal board (SB) (if present, Port 1):
– TDs/HMIs: RS485 or RS232 type
– Freeport (XMT/RCV) including Siemens-provided USS (RS485 only) and Modbus
RTU (RS485 or RS432) libraries

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8.3 HMIs and communication drivers

HMIs
The S7-200 SMART supports the HMIs from the following Siemens HMI families:
● COMFORT HMIs (PROFINET and PROFIBUS):
– SIMATIC HMI TP700 COMFORT
– SIMATIC HMI TP900 COMFORT
– SIMATIC HMI TP1200 COMFORT
– SIMATIC HMI KP400 COMFORT
– SIMATIC HMI KP700 COMFORT
– SIMATIC HMI KP900 COMFORT
– SIMATIC HMI KP1200 COMFORT
– SIMATIC HMI KTP400 COMFORT
● SMART HMIs (PROFINET and PROFIBUS):
– SMART 700 IE
– SMART 1000 IE
● BASIC HMIs (PROFINET):
– SIMATIC HMI KTP400 BASIC MONO PN
– SIMATIC HMI KTP600 BASIC MONO PN
– SIMATIC HMI KTP600 BASIC COLOR PN
– SIMATIC HMI KTP1000 BASIC COLOR PN
– SIMATIC HMI TP1500 BASIC COLOR PN
– SIMATIC HMI KP300 BASIC MONO PN
● BASIC HMIs (PROFIBUS):
– SIMATIC HMI KTP600 BASIC COLOR DP
– SIMATIC HMI KTP1000 BASIC COLOR DP
● Micro HMIs (PROFIBUS):
– TD 400C TEXT DISPLAY, 4 LINES

Communication drivers
Communication drivers for your S7-200 SMART HMIs can be selected in two locations:
● WinCC Flexible software
● TIA portal

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WinCC Flexible
In the WinCC Flexible software package, you can select the required "Communication driver"
with the following menu selections:
● Communications
● Connections table
In the "Connections table", select the "SIMATIC S7 200 SMART" driver. If the SMART driver
is not in the list, select the "SIMATIC S7 200" driver.
TIA portal
In the TIA portal, you can select the required "Communication driver" with the following menu
selections:
● HMI tags
● Connections
In "Connections", select the "SIMATIC S7 200" driver.

Note
If the HMI panel is using a PROFIBUS DP connection (RS485), then also set the "Network
Profile" to PPI.

8.4 Ethernet

8.4.1 Overview
An Ethernet network is a differential (multi-point) network that can have up to 32 segments
and 1,024 nodes. Ethernet allows for data transfer at a high speed (up to 100 Mbit/s) and
long distances (Copper: Maximum approximately 1.5km; Optical: Maximum approximately
4.3km).
Possible Ethernet connections include connections for the following:
● Programming devices
● CPU-to-CPU GET/PUT communication
● HMI displays
● Open User Communication (OUC)
● PROFINET Communication

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and no functions related to the use of Ethernet communications.

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8.4.2 Local/partner connection

A Local / Partner (remote) connection defines a logical assignment of two communication
partners to establish a communication connection. A connection is defined by the following:
● Communication partners involved (one active, one passive)
● Type of connection (programming device, HMI, CPU, or other device)
● Connection path (network, IP address, subnet mask, gateway)
The communication partners set up and establish the communication connection. The active
device establishes the connection, and the passive device either accepts or rejects the
connection request from the active device. After a connection is established, it is
automatically maintained by the active device and monitored by both the devices.
If the connection is terminated (for example, due to a line break or one of the partners breaks
the connection), the active partner attempts to re-establish the connection. The passive
device will also note the termination of the connection and take actions (for example,
revoking the password privileges of the now disconnected active partner).
The S7-200 SMART CPUs are both active and passive devices. When an active device (for
example, a computer running STEP 7-MicroWIN SMART or an HMI) establishes a
connection, the CPU decides whether to accept or reject the connection request, based
upon the type of the connection and how many connections of a given type are allowed.

8.4.3 Sample Ethernet network configurations

You have three different types of communication options when using the
S7-200 SMART CPU Ethernet network:
● Connecting a CPU to a programming device
● Connecting a CPU to an HMI
● Connecting a CPU to another S7-200 SMART CPU

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Programming device connected to the CPU

HMI connected to the CPU

A CPU connected to another CPU

The Ethernet port on the CPU does not contain an Ethernet switching device. A direct
connection between a programming device or HMI and a CPU does not require an Ethernet
switch. However, a network with more than two CPUs or HMI devices requires an Ethernet
switch.

① CSM1277 Ether-
net switch

You can use the rack-mounted CSM1277 4-port Ethernet switch for connecting multiple
CPUs and HMI devices.

8.4.4 Assigning Internet Protocol (IP) addresses

8.4.4.1 Assigning IP addresses to programming and network devices

If your programming device is using a network adapter card connected to your plant LAN
(and possibly the World Wide Web), both the programming device and the CPU must exist
on the same subnet. The subnet is specified as a combination of the IP Address and subnet
mask for the device. Please see your local network administrator for help.
The Network ID is the first part of the IP address (first three octets) (for example,
211.154.184.16) that determines what IP network you are on. The subnet mask normally has
a value of 255.255.255.0; however, since your computer is on a plant LAN, the subnet mask
may have various values (for example, 255.255.254.0) in order to set up unique subnets.

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The subnet mask, when combined with the device IP address in a logical AND operation,
defines the boundaries of an IP subnet.

Note
In a World Wide Web scenario, where your programming devices, network devices, and IP
routers will communicate with the world, unique IP addresses must be assigned to avoid
conflict with other network users. Contact your company IT department personnel, who are
familiar with your plant networks, for assignment of your IP addresses.

Note
A secondary network adapter card is useful when you do not want your CPU on your
company LAN. During initial testing or commissioning tests, this arrangement is particularly
useful.

Assigning or checking the IP address of your programming device using "My Network Places" (on
your desktop)
If you are using Windows 7, you can assign or check your programming device's IP address
with the following menu selections:
● "Start"
● "Control Panel"
● "Network and Sharing Center"
● "Local Area Connection" for the network adapter connected to your CPU
● "Properties"

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● In the "Local Area Connection Properties" dialog, in the "This connection uses the
following items:" field:
– Scroll down to "Internet Protocol Version 4 (TCP/IPv4)".
– Click "Internet Protocol Version 4 (TCP/IPv4)".
– Click the "Properties" button.
– Select "Obtain an IP address automatically" or "Use the following IP address" (to enter
a static IP address).
● If you have selected "Obtain an IP address automatically" you might want to change the
selection to "Use the following IP address" to connect to the S7-200 SMART CPU:
– Select an IP address on the same subnet as the CPU (192.168.2.1).
– Set the IP address to an address with the same Network ID (for example,
192.168.2.200).
– Select a subnet mask of 255.255.255.0.
– Leave the default gateway blank.
– This will allow you to connect to the CPU.

Note
The Communication Interface (for Ethernet, a network interface card (NIC)) and the
CPU must be on the same subnet to allow STEP 7-MicroWIN SMART to find and
communicate to the CPU.

Consult your IT personnel to help you set up a network configuration to allow you to connect
to the S7-200 SMART CPU.

8.4.4.2 Configuring or changing an IP address for a CPU or device in your project

You must enter the following IP information for each S7-200 SMART CPU that is attached to
your Ethernet network:

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

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● IP address: Each CPU or device must have an Internet Protocol (IP) address. The CPU
or device uses this address to deliver data on a more complex, routed network. Each IP
address is divided into four 8-bit segments and is expressed in a dotted, decimal format
(for example, 211.154.184.16). The first part of the IP address is used for the Network ID
(What network are you on?), and the second part of the address is for the Host ID
(unique for each device on the network). An IP address of 192.168.x.y is a standard
designation recognized as part of a private network that is not routed on the Internet.

Note
All S7-200 SMART CPUs have a default IP address of: 192.168.2.1

Note
You must have a unique IP address for each device on your network.

● Subnet mask: A subnet is a logical grouping of connected network devices. Nodes on a

subnet are usually located in close physical proximity to each other on a Local Area
Network (LAN). The subnet mask defines the boundaries of an IP subnet.

Note
A subnet mask of 255.255.255.0 is generally suitable for a local network.

● Default gateway IP address: Gateways (or IP routers) are the link between LANs. Using a
gateway, a computer in a LAN can send messages to other networks, which might have
other LANs behind them. If the data destination is not within the LAN, the gateway
forwards the data to another network or group of networks where it can be delivered to its
destination. Gateways rely on IP addresses to deliver and receive data packets.

① PROFINET (LAN) port

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There are three ways to configure or change the IP information for the onboard Ethernet port
of a CPU or device:
● Configuring the IP information in the "Communications" dialog (dynamic IP information)
● Configuring the IP information in the "System Block" dialog (static IP information)
● Configuring the IP information in the user program (dynamic IP information)

Note
You can have static or dynamic IP information in the CPU:
• Static IP information: If the "IP address data is fixed to the values below and cannot be
changed by other means" checkbox in the system block is checked, then the Ethernet
network information that you enter is static. Static IP information must be downloaded
to the CPU before it is active in the CPU, and, if you want to change the IP
information, this IP information can only be changed in the system block dialog and
once again downloaded to the CPU.
• Dynamic IP information: If the "IP address data is fixed to the values below and cannot
be changed by other means" checkbox in the system block is not checked, then you
change the IP address of the CPU through other means and this IP address
information is considered to be dynamic. You can change the IP address information
in the Communications dialog or with the SIP_ADDR instruction in the user program.
• For both static and dynamic IP, the information is stored in persistent memory.

Configuring the IP information in the Communications dialog (dynamic IP information)

IP information changes done through the Communications dialog are immediate and do not
require a download of the project.
To access this dialog, perform one of the following:

• In the Navigation bar, click the "Communications" button.

• In the Project tree, select the "Communications" node,
then press Enter; or double-click the "Communications"
node.

You can access CPUs in one of two ways:

● "Found CPUs": CPUs located on your local network
● "Added CPUs": CPUs on the local or remote networks (for example, CPUs accessed on
another network through a router)

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For "Found CPUs" (CPUs located on your local network), use the "Communications dialog"
to connect with your CPU:
● Click the "Communication Interface" dropdown list, and select the "TCP/IP" Network
Interface Card (NIC) for your programming device.
● Click the "Find CPUs" button to display all operational CPUs ("Found CPUs") on the local
Ethernet network. All CPUs have a default IP address.
● Highlight a CPU, and then click "OK".

For "Added CPUs" (CPUs on the local or remote networks), use the "Communications
dialog" to connect with your CPU:
● Click the "Communication Interface" dropdown list, and select the "TCP/IP" Network
Interface Card (NIC) for your programming device.
● Click the "Add CPU" button to do one of the following:
– Enter the IP address of a CPU that is accessible from the programming device, but is
not on the local network.
You can add these CPUs, select them as the communication partner in STEP
7-Micro/WIN SMART, and program and operate these CPUs in the same way you
would a CPU on the local network. As long as there is a valid network path through
routers, STEP 7-Micro/WIN SMART can communicate with any S7-200 SMART CPU.
– Enter the IP address of a CPU directly that is on the local network.
You can add multiple CPUs, on the local network and/or remote network. As always,
STEP 7-Micro/WIN SMART communicates with one CPU at a time. All CPUs have a
default IP address.
● Highlight a CPU, and then click "OK".

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To enter or change IP information, perform the following:

● Click the required CPU.
● If you need to identify which CPU to configure or change, click the "Flash Lights" button.
This button flashes the STOP, RUN, and FAULT lights for the highlighted CPU in the list.
● Click the "Edit" button to make changes in the IP information.
● Change the following IP information:
– IP address
– Subnet mask
– Default gateway
– Station name
● Press the "Set" button. When the "Set" button is pressed, these values are updated within
the CPU.
● When finished, click "OK".
When you configure IP information for the onboard Ethernet port in the Communications
dialog, this information is "dynamic". If the "IP address data is fixed to the values below and
cannot be changed by other means" checkbox in the system block dialog is not checked,
then you must enter IP information in the Communications dialog. You can enter new IP
address information and update this information in the CPU by clicking the "Set" button.

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Configuring the IP information in the System Block dialog (static IP information)

IP information configuration or changes done in the system block are part of the project and
do not become active until you download your project to the CPU.
To access this dialog, perform one of the following:

• In the Navigation bar, click the "System Block" button.

• In the Project tree, select the "System Block" node, then

press Enter; or double-click the "System Block" node.

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To enter or change IP information, perform the following:

● If not already checked, click the "IP address data is fixed to the values below and cannot
be changed by other means" checkbox. The Ethernet port IP information fields are
enabled.
● Enter or change the following IP information:
– IP address
– Subnet mask
– Default gateway
– Station name

Note
The Station Name follows the standard DNS (Domain Name System) naming
conventions. The S7-200 SMART CPUs limit the Station Name to a maximum of 63
characters. The Station Name can consist of the lower case letters a through z, the
digits 0 through 9, the hyphen character (minus sign), and the period character.
Certain names are not allowed and this can depend on the tool used to set the Station
Name. The Station Name must not have the format "n.n.n.n" where n is a value of 0
through 999. The Station Name cannot begin with the string "port-nnn" or the string
"port-nnn-nnnnn" where "n" is a digit 0 through 9 (for example, "port-123" and "port-
123-45678" are illegal). The Station Name cannot start or end with the hyphen or
period.

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When you check the "IP address data is fixed to the values below and cannot be changed by
other means" checkbox in the system block dialog, the IP information that you enter for the
onboard Ethernet port is static. Static IP information must be downloaded to the CPU before
it is active in the CPU. If you want to change the IP information, this IP information can only
be changed in the system block dialog and once again downloaded to the CPU.

Note
If the "IP address data is fixed to the values below and cannot be changed by other means"
checkbox is checked, then the IP information cannot be set in the Communications dialog.
In order to use the SIP_ADDR instruction, the "IP address data is fixed to the values below
and cannot be changed by other means" checkbox must be unchecked.

After completing the IP information configuration, download the project to the CPU. All CPUs
and devices that have valid IP addresses are displayed in the Communications dialog.

Configuring the IP information in the user program (dynamic IP information)

The SIP_ADDR instruction sets the CPU’s IP address to the value found in its "ADDR" input,
the CPU’s subnet mask to the value found in its "MASK" input, and the CPU’s gateway to the
value found in its "GATE" input.

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IP information or changes done through the SIP_ADDR instruction are immediate and do not
require a download of the project. The IP address information set with the SIP_ADDR
instruction is stored in permanent memory in the CPU.
Refer to the "Get IP address and set IP address (Ethernet)" (Page 202) instructions for more
information.

8.4.4.3 Searching for CPUs and devices on your Ethernet network

You can search for and identify the S7-200 SMART CPUs that are attached to your Ethernet
network in the "Communications" dialog. To access this dialog, click one of the following:

Communications button in the navigation bar

Communications in the project tree

Communications from the Component drop-down list in the

Windows area of the View menu ribbon strip

The "Communications" dialog will autodetect all connected and available

S7-200 SMART CPUs on a given Ethernet network by creating a lifelist. (See the figure
below.) After selecting a CPU, the following detailed information about the CPU is listed:
● MAC address
● IP information
● Station name
The IP address of a CPU is not associated with a STEP 7-Micro/WIN SMART project.
Opening a STEP 7-Micro/WIN SMART project does not automatically select an IP address
or establish a connection to a CPU. Every time you create a new or open an existing
STEP 7-Micro/WIN SMART project, you must go to the Communications dialog to establish
a connection to a CPU. The Communications dialog will show the last selected CPU.

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8.4.5 Locating the Ethernet (MAC) address on the CPU

In Ethernet networking, a Media Access Control address (MAC address) is an identifier
assigned to the network interface by the manufacturer for identification. A MAC address
usually encodes the manufacturer's registered identification number.
The standard (IEEE 802.3) format for printing MAC addresses in human-friendly form is six
groups of two hexadecimal digits separated by hyphens (-) or colons (:), for example, 01-23-
45-67-89-ab or 01:23:45:67:89:ab.

Note
Each CPU is loaded at the factory with a permanent, unique MAC address. You cannot
change the MAC address of a CPU.

The MAC address is printed on the front, upper-left corner of the CPU. Note that you have to
open the upper door to see the MAC address information.

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① MAC address

8.4.6 HMI-to-CPU communication

The CPU supports Ethernet communication

connections to HMIs.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

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The following requirements must be considered when setting up communications between

CPUs and HMIs:
● Configuration/Setup:
– The CPU must be configured with an IP address.
– The HMI must be setup and configured to connect with the IP address of the CPU.
– No Ethernet switch is required for one-to-one communications; an Ethernet switch is
required for more than two devices in a network.

Note
The rack-mounted CSM1277 4-port Ethernet switch can be used to connect your CPUs
and HMI devices. The Ethernet port on the CPU does not contain an Ethernet switching
device.

● Supported functions:
– The HMI can read/write data to the CPU.
– Messages can be triggered, based upon information retrieved from the CPU.
– System diagnostics
To ensure that your CPU and HMI are communicating properly, follow the sequence of steps
in the table below:

Table 8- 1 Required steps in configuring communications between an HMI and a CPU

Step Task
1 Establishing the hardware communications connection
An Ethernet interface establishes the physical connection between an HMI and a CPU. Since Auto-Cross-Over
functionality is built into the CPU, you can use either a standard or crossover Ethernet cable for the interface.
An Ethernet switch is not required to connect an HMI and a CPU.
Refer to "Establishing the hardware communications connection" (Page 29) for more information.
2 If you have already created a project with a CPU, open your project in STEP 7-Micro/WIN SMART. If not, cre-
ate a project and insert a CPU In the project.
3 Configuring an IP address in your project
Use the same configuration process; however, you must configure IP addresses for the HMI and the CPU. You
must download the configuration for each CPU and HMI device.
Refer to "Configuring or changing an IP address for a CPU or device in your project" (Page 382) for more in-
formation.

Note
You can restrict communication writes to a specific range of V memory; this can affect HMI
communications. See "Configuring system security" (Page 135) for more information.

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8.4.7 Open user communication

8.4.7.1 Protocols
Open User Communication (OUC) provides a mechanism for your program to transmit and
receive messages over an Ethernet network. You can select the Ethernet protocol used as
the transport mechanism: UDP, TCP, or ISO-on-TCP

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

UDP (User Datagram Protocol)

User Datagram Protocol (UDP) uses a simple connectionless transmission model with a
minimum of protocol overhead. There is no handshake mechanism in UDP protocol so the
protocol is only as reliable as the underlying network. There is no guarantee of delivery,
ordering, or duplicate message protection. UDP does provide checksums for data integrity
and generally uses different port numbers to address different functions.

TCP (Transmission Control Protocol)

Transmission Control Protocol (TCP) is a core internet protocol. TCP provides a reliable,
ordered, and error-checked delivery of messages between applications running on hosts
communicating over an Ethernet network. TCP guarantees that all bytes received are
identical with the bytes sent, and in the original order. TCP protocol creates a connection
between an active device (the device that initiates the connection) and a passive device (the
device that accepts the connection). Once a connection is established, either device can
initiate a transfer of data.
TCP protocol is a "streaming" protocol. This means that there is no end sign included in a
message. All the messages that are received are considered to be part of a "stream" of data.
For example, the client device sends three messages of 20 bytes each to a server. The
server sees only a "stream" of 60 bytes received (assuming the server executes a receive
operation after the three messages are received.)

ISO-on-TCP
ISO-on-TCP is a protocol add-on using RFC 1006. The main advantage of ISO-on-TCP is
that you have a clear data end sign in the data so that you know when the entire message
has been received. SPS7 protocol (Put/Get) utilizes ISO-on-TCP protocol. ISO-on-TCP only
uses port 102 and utilizes TSAPs (Transport Services Access Point) to route the message to
the proper receiver instead of a port as in TCP.
The ISO-on-TCP protocol delineates each message received. For example, a client sends
three messages to a server using the ISO-on-TCP protocol. Even if the server waits for all
messages to accumulate before checking for a received message, the server will get each

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message as it was sent and see three distinct messages. This is the difference between
TCP protocol and the ISO-on-TCP protocol.

8.4.7.2 Connections
The S7-200 SMART CPU has two OUC instructions to perform connection management:
● The TCON instruction to establish an active connection (client) or open a passive
connection (server)
● The TDCON instruction to force a disconnection (for example, close a connection). A
RUN-to-STOP transition forces the closure of all open connections by the CPU.
The CPU supports two types of connections for OUC:
● Active: A connection established and maintained by the local CPU. The local CPU is
responsible for issuing the connection request to another device and maintaining the
connection so that the connection does not time out due to inactivity.
● Passive: A passive connection is one in which the local CPU opens a port and/or TSAP to
accept the connection request from another device.
The CPU supports eight active and eight passive connections.
The CPU creates a passive or active connection based upon the connection table passed to
the TCON instruction. UDP connections are always passive. TCP and ISO-on-TCP protocol
connections use a configuration parameter to determine the type of connection.

8.4.7.3 Ports and TSAPs

Ports and Transport Service Access Points (TSAPs) provide for the routing of messages to
the proper receiver within the CPU or other device.

Ports
The UDP and TCP protocols allow you to select the local and remote port numbers. The port
number is fixed at port 102 when you select the ISO-on-TCP protocol.
Port numbers must be in the range of 1 to 49151. It is recommended that port numbers be in
the range of 2000 to 5000. The S7-200 SMART CPU range and restriction rules for port
numbers are shown in the tables below:

Port number Description

1 to 1999 • You can use these numbers; however, they are outside the rec-
ommended range.
• Some ports are excluded (see below).
2000 to 5000 Recommended range
5001 to 49151 • You can use these numbers; however, they are outside the rec-
ommended range.
• Some ports are excluded (see below).
49152 to 65535 • These are dynamic or private ports.
• The use of these port numbers is restricted.

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You cannot use the port numbers shown in the following table for local port numbers in the
S7-200 SMART CPU. You have no restrictions for the remote port number:

Port number Description

20 FTP data transmission
21 FTP control
25 SMTP
80 Web server
102 ISO-on-TCP
135 DCE for PROFINET
161 SNMP
162 SNMP Trap
443 HTTPS
34962 to 34964 PROFINET

You can have multiple active connections use the same port number for the local and remote
port numbers. For example, a TCP client can connect to multiple servers on port 2500. Both
the local and remote ports would normally be port 2500 for the active connection.
You cannot have multiple passive connections use the same port number as the local port
number. For example, the CPU does not allow multiple TCP servers (multiple passive
connections) to be on local port 2500. The CPU does not know to which of the multiple 2500
ports to route the messages.

TSAPs
Using Transport Service Access Points (TSAPs), ISO-on-TCP protocol allows multiple
connections to a single IP address. TSAPs uniquely identify these communication end point
connections to an IP address.
The ISO-on-TCP protocol utilizes port 102 exclusively. You cannot set the port number for
this protocol; however, you can set the TSAP for the local and remote partner.
The TSAP rules are shown below:
● You always enter TSAPs as an S7-200 SMART string data type (a length byte followed
by the string characters).
● TSAPs must be at least 2 characters and no more than 16 ASCII characters in length.
● The local TSAP cannot start with string "SIMATIC-"
● The local TSAP must begin with the hexadecimal character "0xE0" if the TSAP is exactly
2 characters long. For example, the TSAP "$E0$01" is legal but the TSAP "$01$01" is not
legal. (The "$" character denotes that the following value is a hexadecimal character.)

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8.4.8 PROFINET

8.4.8.1 Introduction

What is PROFINET IO?

PROFINET IO is the Ethernet-based automation standard of PROFIBUS International. It
defines a cross-vendor communication, automation, and engineering model.
With PROFINET IO, a switching technology allows all stations to access the network at any
time. In this way, the network can be used much more efficiently through the simultaneous
data transfer of several nodes. Simultaneous sending and receiving is enabled through the
full-duplex operation of Switched Ethernet, with a bandwidth of 100 Mbps.
A PROFINET IO system consists of the following devices:
● The PROFINET Controller, which controls the automation task.
● The PROFINET Device, which is a field device, monitored and controlled by a
PROFINET Controller. A PROFINET Device can consist of several modules and
submodules.

Note
You can have a maximum of 8 PROFINET devices and 64 modules or submodules on
your S7-200 SMART PROFINET network.

● Software typically based on a PC for setting parameters and diagnosing individual

PROFINET Devices.

Objectives of PROFINET
The objectives of PROFINET are:
● Industrial networking, based on Industrial Ethernet (open Ethernet standard)
● Compatibility of Industrial Ethernet and standard Ethernet components
● High robustness due to Industrial Ethernet devices. Industrial Ethernet devices are suited
to the industrial environment (such as temperature and noise immunity).
● Real-time capability
● Seamless integration of other fieldbus systems

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8.4.8.2 Device database file in XML: GSDML

The properties of PROFINET devices are stored in an XML file whose structure and rules
are determined by a GSDML schema.
The language used to describe the GSD files is GSDML (Generic Station Description
Markup Language). You can get the GSDML schemas (as schema files) from PROFINET
device manufacturers.
STEP 7-Micro/WIN SMART supports GSDML Specification 2.33 or earlier versions. When
you import a GSDML file, STEP 7-Micro/WIN SMART validates the GSDML file according
the GSDML schema V2.33. If the objects pass validation, STEP 7-Micro/WIN SMART puts
them into the catalog.
For GSDML files that are in a version of a specification later than 2.33, you can also import
them. But STEP 7-Micro/WIN SMART doesn’t validate the GSDXML schema.
All objects including DAPs (device access point), modules, and submodules whose attribute
specifies "RequiredSchemaVersion" specifies a higher version than V2.33 shall be ignored.
STEP 7-Micro/WIN SMART does not check their description and does not put them in the
device catalog.
Before adding an IO device to the PROFINET network, import its GSDML files (Page 398) to
STEP 7-Micro/WIN SMART.

8.4.8.3 GSDML Management

"GSDML Management" allows you to import or delete GSDML files. GSDML files for
PROFINET describe the features of PROFINET device and related modules.

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Importing GSDML files

To import GSDML files, follow these steps:
1. Click the "GSDML Management" button from the GSDML section of the File menu ribbon
strip.

2. Click the "Browse" button in the "Manage general station description files" dialog.

Note
The next time you import GSDML files, the dialog displays the file path you navigate to
last time.

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3. Navigate to the folder where you save GSDML files.

4. Select the GSDML file you want to import. You can also import multiple GSDML files.

Note
The GSDML file must conform to the GSDML Specification.
For any issue about GSDML files, contact the manufacture.

Note
The maximum number of imported GSDML file is 20.

5. Click the "Open" button. The GSDML file and the installation date displays in the
"Imported GSDML files" field.

6. Click the "OK" button to close the dialog.

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Deleting GSDML files

To delete GSDML files, follow these steps:
1. Click the "GSDML Management" button from the GSDML section of the File menu ribbon
strip.
2. Select the GSDML file(s) you want to delete in the "Manage general station description
files" dialog.
3. Click the checkbox for your desired GSDML file, and click the "Delete" button. You can
also delete multiple GSDML files.

4. Confirm to delete the GSDML file in the pop-up reminder window.

5. Click the "OK" button to close the dialog.
The deleted GSDML file is removed from the "Imported GSDML files" field.

8.4.8.4 PROFINET device naming

All PROFINET devices must have a device name and an IP Address. Use STEP 7-
Micro/WIN SMART to define the device names. Device names are assigned to the devices
through PROFINET DCP (Discovery and Configuration Protocol).
Make sure that the PROFINET devices and the PC are in the same subnet.

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Open the "Find the PROFINET Devices" dialog

To open the "Find PROFINET Devices", use one of the following methods:
● Click the "Find PROFINET Devices" button from the Tools area of the Tools menu ribbon
strip.

● Open the Tools folder in the project tree; select the "Find PROFINET Devices" node and
press Enter, or double-click the "Find PROFINET Devices" node.

Configuring the PROFINET device name in the "Find PROFINET Devices" dialog
To assign a name to a device, proceed with the following steps:
1. Open the "Find PROFINET Devices" tool.
The "Find PROFINET Devices" dialog detects all connected and available PROFINET
devices on the local Ethernet network. After selecting a PROFINET device, STEP 7-
Micro/WIN SMART displays the following detailed information about the device:
– MAC Address
– IP Address
– Subnet Mask
– Default Gateway
– Device name
2. Click the "Communication Interface" dropdown list, and select the "TCP/IP" Network
Interface Card (NIC) for your programming device.

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3. Click the ''Find Devices" button to display all available PROFINET devices on the local
Ethernet network.

Note: To modify the IP address for the PN devices, go to Configuring a PROFINET

network (Page 404).
4. Click the required device.
If you need to identify which device to configure or change, click the "Flash Lights" button.
The "Flash Lights" function is work for the devices that accord with DCP standard.

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5. Click the "Edit" button to change the device name.

Note
The device name follows the standard DNS (Domain Name System) naming conventions.
The naming rule is as follows:
• The maximum supported characters is 63.
• The device name can consist of the lower case letters a through z, the digits 0 through
9, the hyphen character "-", and the period character ".".
• The device name can consist of the Chinese characters (Simplified or Traditional).
• The device name must not have the format n.n.n.n where n is a value of 0 through
999.
• You cannot begin the device name with the string port-nnn or the string port-nnn-
nnnnn where n is a digit 0 through 9. For example, port-123 and port-123-45678 are
illegal device names.
• The device name cannot start or end with the hyphen character "-" or the period
character ".".

6. Click the "Set" button. The device name is assigned to the device.
7. When finished, click "OK".

8.4.8.5 Configuring a PROFINET network

PROFINET IO system
A PROFINET system is comprised of a PROFINET controller and its assigned PROFINET
devices.

Requirement
● You have imported the GSDML file for the PROFINET devices. (Page 398)
● The system block includes the PROFINET controller (Page 126).

Note
You can only use ST/SR 20, ST/SR 30, ST/SR 40, ST/SR 60 as PROFINET a IO
controller. The firmware version must ve V2.4 or higher.

● You have assigned the names to the PROFINET devices (Page 401).

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Procedure
To assign a device to the PROFINET controller, follow these steps:
1. Open the PROFINET configuration Wizard.
2. Select the PLC role as "PROFINET controller".

Note
If you change the role from 'PROFINET controller" to "PROFINET disabled", the existing
PROFINET configuration in this project is lost.

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3. To enter the configure page, click "Next" in the bottom of the window or click the CPU
name in the PROFINET network tree.

① PROFINET network tree The structure tree of the editing PROFINET network.

② PROFINET network view PROFINET network view.

③ PROFINET device catalog PROFINET device catalog for which you imported the GSDML
tree files.
Note:
For the unicode character, STEP 7-Micro/WIN SMART supports
importing the GSDML file that contains MBCS (Multi-Bytes
Charecter Set) character. If you import the GSDML file that
contains special unicode characters, for example, "Ä" and "È",
STEP 7-Micro/WIN SMART cannot display GSDML file descrip-
tion and GSDML parameters normally and the question mark
"?" shows in the PROFINET wizard.
④ PROFINET device descrip- The description of the device you have currently select.
tion
⑤ Device table Lists the devices configured in the PROFINET network. You can
enter the device name, assign an IP address or add comments
(optional) for the devices in the device table.

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⑥ Controller parameters Parameters of the PROFINET controller. You can assign "send
clock" and "start up time" for the controller here.
Note: Your setting for the "start up time" impacts the amount of
time the PROFINET Controller takes to switch to RUN mode.
The default value for "start up time" is 10 s, and the maximum
value is one minute.
• If "start up time" is set as zero, the CPU switches to RUN
mode immediately.
• If the full connection is established within the "start up time",
the CPU switches to RUN mode after the connection is es-
tablished.
• If the connection is not established after the "start up time",
the CPU switches to RUN mode after the "start up time".

4. Select a PROFINET device in the PROFINET device catalog tree.

5. Click "Add" button below the Device table.

Result: The PROFINET device is added in the device table, network view, and
PROFINET network tree.
6. Enter the device name and comments. Double click the blank column to set the IP
address.
Note: For any PROFINET device, make sure you use the same name in the device table
as when you assigned the name in the "Find PROFINET Device" dialog.
Note: The comments that you enter in the PROFINET wizard are not downloaded to PLC.
The comments are only saved in the project file.

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7. Click "Next" or modules in the PROFINET network tree to enter the module configuration
dialog.

① PROFINET network tree The structure tree of the editing PROFINET network.

② Submodule table for The table lists the module and submodules for the selected de-
device vices in the PROFINET network. You can assign the PNI/PNQ
start address for the device here.
For the range of the PNI/PNQ start address, refer to Memory
ranges and features (Page 867).
③ Module catalog tree The list for the selected devices.

④ Device parameters The parameters for the currently selected device.

8. Click the module or submodule from the module catalog tree. The slots where you can
add a module or submodule turn green.
Note: Make sure the module type you select exists in your real network.

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9. Click the "Add" button or drag and drop the module to the slot.

10.Click the module name in the PROFINET network tree to configure the module or to
check the detailed information of the module.

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11.Verify that your PROFINET configuration is correct.

12.Click the "Generate" button to save and generate the configuration.

Result
The PROFINET devices and modules are added to the network and are ready for
downloading.

8.4.8.6 LED status indicators for PROFINET network

The CPU status LED on the front panel indicates the operational state of PROFINET:
● RUN: The LED turns on green when the PROFINET controller is on.
● STOP: The LED turns on yellow when the PROFINET controller is off.
● ERROR: The LED blinks red at 1 Hz rate when either of the following conditions occurs:
– Any IO device loses connection to IO controller
– Any IO device have an alarm

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8.5 PROFIBUS
The PROFIBUS protocol is designed for high-speed communications with distributed I/O
devices (remote I/O). A PROFIBUS system uses a bus master to poll DP I/O devices
distributed in a multi-drop fashion on an RS485 serial bus.
There are many PROFIBUS devices available from a variety of manufacturers. These
devices range from simple input or output modules to motor controllers and PLCs. A
PROFIBUS DP device is any peripheral device which processes information and sends its
output to the master. The DP device forms a passive station on the network (since it does
not have bus access rights) and can only acknowledge received messages or send
response messages to the master upon request. All PROFIBUS DP devices have the same
priority, and all network communication originates from the master.
A PROFIBUS master forms an "active station" on the network. PROFIBUS DP defines two
classes of masters. A class 1 master (normally a central programmable controller (PLC) or a
PC running special software) handles the normal communication or exchange of data with
the DP devices assigned to it. A class 2 master (usually a configuration device, such as a
laptop or programming console used for commissioning, maintenance, or diagnostics
purposes) is a special device primarily used for commissioning DP devices and for
diagnostic purposes.
PROFIBUS networks typically have one master and several DP I/O devices. (Refer to the
figure below.) You configure the master device to know what types of DP devices are
connected and at what addresses. The master initializes the network and verifies that the
DP devices on the network match the configuration. The master continuously writes output
data to the DP devices and reads input data from them.
When a PROFIBUS DP master configures a DP device successfully, it then owns that
DP device. If there is a second master device on the network, it has very limited access to
the DP devices owned by the first master.
The EM DP01 PROFIBUS DP module connects the S7-200 SMART CPU to a PROFIBUS
network as a DP device. The EM DP01 can be the communications partner of DP V0/V1
masters. You can access the EM DP01 GSD file at Siemens Customer Support.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

In the figure below, the S7-200 SMART CPU is a DP device for an S7-1200 controller:

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You can configure two PROFIBUS EMs per S7-200 SMART CPU (ST and SR models only).
The local CPU stores the PROFIBUS EM configuration data, and you set the PROFIBUS
addresses with switches on each module. This allows simple replacement of these
communications modules when necessary.

8.5.1 EM DP01 PROFIBUS DP module

8.5.1.1 Distributed Peripheral (DP) standard communications

PROFIBUS DP (or DP Standard) is a remote I/O communications protocol defined by the
European Standard EN 50170. Devices that adhere to this standard are compatible even
though they are manufactured by different companies. DP stands for distributed peripherals,
that is, remote I/O. PROFIBUS stands for Process Field Bus.
The EM DP01 PROFIBUS DP module has implemented the DP Standard protocol as
defined for DP devices in the following communications protocol standards:
● EN 50 170 (PROFIBUS) describes the bus access and transfer protocol and specifies the
properties of the data transfer medium.
● EN 50 170 (DP Standard) describes the high-speed cyclic exchange of data between
DP masters and DP devices. This standard defines the procedures for configuration and
parameter assignment, explains how cyclic data exchange with distributed I/O functions,
and lists the diagnostic options which are supported.
A DP master is configured to know the addresses, DP device types, and any parameter
assignment information that the DP devices require. The DP master is also told where to
place data that is read from the DP devices (inputs) and where to get the data to write to the
DP devices (outputs). The DP master establishes the network and then initializes its
DP devices. The DP master writes the parameter assignment information and I/O

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configuration to the DP device. The DP master then reads the diagnostics from the
DP device to verify that the DP device accepted the parameters and the I/O configuration.
The DP master then begins to exchange I/O data with the DP device. Each transaction with
the DP device writes outputs and reads inputs. The data exchange mode continues
indefinitely. The DP devices can notify the DP master if there is an exception condition, and
the DP master then reads the diagnostic information from the DP device.
Once a DP master has written the parameters and I/O configuration to a DP device, and the
DP device has accepted the parameters and configuration from the DP master, the
DP master owns that DP device. The DP device only accepts write requests from the
DP master that owns it. Other DP masters on the network can read the DP device's inputs
and outputs, but they cannot write anything to the DP device.

8.5.1.2 Using the EM DP01 to connect an S7-200 SMART as a DP device

You can connect the S7-200 SMART CPU to a PROFIBUS DP network through the
EM DP01 PROFIBUS DP module. You connect the EM DP01 to the S7-200 SMART CPU as
an expansion module, and you connect the PROFIBUS network to the EM DP01
PROFIBUS DP module through its DP communications port. This port operates at any
PROFIBUS baud rate between 9.6 Kbps and 12 Mbps. Refer to the
EM DP01 PROFIBUS DP module Technical Specifications for the baud rates supported.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

As a PROFIBUS DP device, the EM DP01 accepts several different I/O configurations from
the DP master, allowing you to tailor the amount of data transferred to meet the
requirements of the application. Unlike many DP devices, the EM DP01 does not transfer
only I/O data. The EM DP01 also transfers inputs, counter values, timer values, or any other
values that you move to the variable memory in the S7-200 SMART CPU. Likewise, the
EM DP01 transfers data from the DP master to the variable memory in the S7-200 SMART
CPU. You can then move this data from variable memory to other data areas.
You can attach the DP port of the EM DP01 PROFIBUS DP module to a DP master on the
network and still communicate as an MPI device with other master devices such as SIMATIC
HMI devices or S7-300 / S7-400 CPUs on the same network. The following figure shows a
PROFIBUS network with an S7-200 SMART CPU SR20 and an EM DP01 PROFIBUS DP
module:
● The S7-300 with CPU 315-2 is the DP master and has been configured by a SIMATIC
programming device with STEP 7 programming software. The S7-315-2 DP can read
data from or write data to the EM DP01, from 1 byte up to 244 bytes.
● The S7-200 SMART CPU SR20 is a DP device owned by the CPU 315-2. The ET 200 I/O
module is also a DP device owned by the CPU 315-2.
● The S7-400 CPU is attached to the PROFIBUS network and is reading data from the
CPU SR20 by means of X_GET instructions in the S7-400 CPU user program. (Other
SIMATIC CPUs can use DB1 to access V memory in the S7-200 SMART CPU.)

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8.5.1.3 Configuring the EM DP01

Procedure
1. To use the S7-200 SMART EM DP01 PROFIBUS DP module as a DP device, you must
set the station address of the DP port to match the address in the configuration of the
DP master. The station address is set with the rotary switches on the EM DP01.
2. You must power cycle the S7-200 SMART CPU after you have made a switch change in
order for the new DP device address to take effect.

Result
The DP master device exchanges data with each of its DP devices by sending information
from its output area to the DP device's output buffer. The DP device responds to the
message from the DP master by returning an input buffer which the DP master stores in an
input area.

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Configuration steps
The S7-200 SMART EM DP01 PROFIBUS DP module can be configured by the DP master
to accept output data from the DP master and return input data to the DP master. The output
and input data buffers reside in the variable memory (V memory) of the S7-200 SMART
CPU. When you configure the DP master, you define the byte location in V memory where
the output data buffer starts as part of the parameter assignment information for the
EM DP01. You also define the I/O configuration as the amount of output data to be written to
the S7-200 SMART CPU and amount of input data to be returned from the S7-200 SMART
CPU. The EM DP01 determines the size of the input and output buffers from the I/O
configuration. The DP master writes the parameter assignment and I/O configuration
information to the EM DP01. The EM DP01 then transfers the V memory address and input
and output data lengths to the S7-200 SMART CPU. These values are available in the
special memory (SM) of the S7-200 SMART CPU for use in the user program. Refer to the
SM status information in "User program considerations" (Page 422) for further details.

8.5.1.4 Data consistency

PROFIBUS supports three types of data consistency:
● Byte: Ensures that bytes are transferred as whole units
● Word: Ensures that word transfers cannot be interrupted by other processes in the CPU.
● Buffer: Ensures that the entire buffer of data is transferred as a single unit, uninterrupted
by any other process in the CPU.
The EM DP01 always utilizes buffer consistency in its data handling.

S7-200 SMART CPU and EM DP01 data buffer consistency

The EM DP01 and S7-200 SMART CPU offer buffer consistency for the entire transfer:
● The EM DP01 receives the outputs from the DP master in one message.
● The EM DP01 transfers all outputs to the S7-200 SMART CPU in one message that
cannot be interrupted.
● The S7-200 SMART CPU transfers all outputs to the V memory area at one time. The
transfer cannot be interrupted by a user interrupt.
The same consistency is true for the inputs to the DP master:
● The S7-200 SMART CPU transfers all inputs from the V memory at one time. The
transfer cannot be interrupted by a user interrupt.
● The S7-200 SMART CPU transfers all the inputs to the EM DP01 in one message. This
transfer cannot be interrupted.
● The EM DP01 sends the inputs to the DP master in one message.

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DP master consistency
Consistency in the DP master CPU is not always buffer consistent. The DP master CPUs do
not handle the entire DP message as one indivisible object unless it is very small. The
DP master CPUs usually move the PROFIBUS data in smaller pieces. They can either move
the data to the I/O area or the user can control the movement with DPRD_DAT (Read
consistent data for DP devices) and DPWR_DAT (Write consistent data for DP devices)
instructions. Using the DPRD_DAT and DPWR_DAT instructions, you obtain the information
for one configuration "slot" at a time. Since we allow two configuration slots, it can take two
DPRD_DAT instructions to obtain all of the data. Consistency is only guaranteed for each
DPRD_DAT instruction.

8.5.1.5 Supported configurations

The following table lists the configurations that are supported by the S7-200 SMART
EM DP01 PROFIBUS DP module:

Table 8- 2 EM DP01 PROFIBUS DP configuration options

Configuration Inputs to master Outputs from master Data consistency

1 Universal module Buffer consistency 1
2 4 bytes 4 bytes
3 8 bytes 8 bytes
4 16 bytes 16 bytes
5 32 bytes 32 bytes
6 64 bytes 64 bytes
7 122 bytes 122 bytes
8 128 bytes 128 bytes
1 All EM DP01 configurations are buffer consistent.

We can mix and match any two of these configurations in an EM DP01 configuration. Here
are two examples:
● A configuration of 32 bytes input and output plus a configuration of 8 bytes input and
output yields a total of 40 input bytes and 40 output bytes.
● A configuration of 122 bytes input and output plus a configuration of 122 bytes input and
output yields a total of 244 input bytes and 244 output bytes.
The EM DP01 allows a maximum of 244 input bytes and 244 output bytes. If you use two
configurations for the EM DP01, all of the input data is contiguous, and all of the output data
is contiguous. Refer to "Example of V memory and I/O address area" (Page 421) for further
information.

8.5.1.6 Installing the EM DP01 GSD file

A PROFIBUS GSD file describes the DP device and its capabilities. The programmer uses
the GSD file to configure the DP master.

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To install the EM DP01 GSD file, follow these steps:

1. Start the TIA Portal software.
2. Create a new project.
3. In the project view, locate the menu bar and select: Options > Manage general station
description files (GSD)

4. In the Source path, using the dropdown button, locate the EM DP01 GSD file that you
have previously loaded on your computer.
5. Select the check box for the GSD file line.
6. Click the Install button:

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7. This action installs the EM DP01 GSD file in the Hardware catalog as shown in the
following figure:

8. Insert a CPU 315-2 DP, for example, as the DP master.

9. Insert the EM DP01 PROFIBUS DP module.
10.Create a PROFIBUS network between the DP master and device as shown in the figure
above.

8.5.1.7 Configuring the EM DP01 I/O

You can configure the EM DP01 I/O by using pre-configured or universal module I/O
configuration selections. The EM DP01 configuration allows for two slots so that you can
have more than 128 bytes of data transferred between the DP master and the
S7-200 SMART CPU. This makes it possible for you to configure the maximum of 244 bytes
that PROFIBUS allows. Two possible I/O configuration combinations are shown in the
following examples.

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32 Bytes In/Out and 8 Bytes In/Out configuration

In this example, slot one contains the "32 Bytes In/Out" pre-configured I/O selection, and slot
two contains the "8 Bytes In/Out" pre-configured I/O selection.

In the "Properties"", "General" tab area navigation, click on "Device-specific parameters" to

display the "I/O Offset in the V memory" field. Here, you can assign the starting address of
the section of V memory reserved for this operation.

Universal module configuration

In this example, slots one and two contain the "Universal module" I/O selection, and you can
configure these two slots with the number of inputs and outputs your application requires (up
to a maximum of 244 input bytes and 244 output bytes).

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In the "Properties", "General" tab area navigation, click on "I/O addresses" to display the
input/output address configuration fields. In the "Input/output type:" field, you must make one
of the following selections for the universal module in this slot:
● Input
● Output
● Input/output
Then, you can configure the Input and/or output address ranges for your application.

Note
"Empty slot" is the default selection for the "Input/output type:" field. You must change
"Empty slot" to 'Input", "Output", or "Input/output" in order to configure your I/O addresses.

Note
In the examples above, the CPU 315-2 DP is the configured DP master. Depending on the
master CPU type, the EM DP01 "Properties" can appear slightly different than those shown
here.

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8.5.1.8 Example of V memory and I/O address area

The following figure shows an example of the V memory in the S7-200 SMART CPU and the
I/O address area of an S7-300 PROFIBUS DP master:

In this example, the DP master has defined an I/O configuration consisting of two slots and a
V memory offset of 1000. The example configures the first slot as 32 bytes in and out and
the second slot as 8 bytes in and out. The output and input buffers in the S7-200 SMART
CPU are both 40 bytes (32 + 8). The output data (from the DP master) buffer starts at
V1000; the input data (to the DP master) buffer immediately follows the output buffer and
begins at V1040.
All of the output data (all 40 bytes) is treated as one buffer consistent block of data in the
EM DP01 and SMART CPU. The output data in the S7-300 is treated with different
consistencies depending on whether the user utilizes the I and Q areas or whether they use
the DPRD_DAT (Read consistent data for DP devices) and DPWR_DAT (Write consistent
data for DP devices) instructions. Even using the DPRD_DAT and DPWR_DAT instructions,
the data is only consistent within the 32 byte and 8 bytes blocks. The entire 40 bytes is
consistent only if the user manages this by not reading or writing the data in user interrupt
blocks.

Note
If you are working with a data unit (consistent data) greater than four bytes, you can use the
DPRD_DAT instruction to read the inputs of the DP device and the DPWR_DAT instruction
to address the outputs of the DP device. For further information, refer to "Data consistency"
and the System Software for S7-300 and S7-400 System and Standard Functions Reference
Manual.

You can configure the location of the input and output buffers to be anywhere in the
V memory of the S7-200 SMART CPU. The default address for the input and output buffers
is VB0. The location of the input and output buffers is part of the parameter assignment
information that the DP master writes to the S7-200 SMART CPU. You configure the
DP master to recognize its DP devices and to write the required parameters and I/O
configuration to each of its DP devices.

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You configure SIMATIC S7 DP masters using STEP 7 programming software. For detailed
information about using this configuration and programming software package, refer to the
manuals for these devices. For detailed information about the PROFIBUS network and its
components, refer to the ET 200 Distributed I/O System Manual.

See also
Data consistency (Page 415)

8.5.1.9 User program considerations

After a DP master successfully configures the EM DP01 PROFIBUS DP module, the
EM DP01 and the DP master enter data exchange mode. In data exchange mode, the
DP master writes output data to the EM DP01, and the EM DP01 then responds with the
most recent S7-200 SMART CPU input data. The EM DP01 continuously updates its inputs
from the S7-200 SMART CPU in order to provide the most recent input data to the
DP master. The EM DP01 then transfers the output data to the S7-200 SMART CPU. The
S7-200 SMART CPU places the output data from the DP master into V memory (the output
buffer) starting at the address that the DP master supplied during initialization. The
S7-200 SMART CPU takes the input data to the DP master from the V memory locations
(the input buffer) immediately following the output data.
The user program in the S7-200 SMART CPU must move the output data from the
DP master from the output buffer to the data areas where the program uses it. Likewise, the
user program must move the input data to the DP master from the various data areas to the
input buffer for transfer to the master.
The S7-200 SMART CPU places the output data from the DP master into V memory
immediately prior to the user program portion of the scan. The S7-200 SMART CPU copies
the input data (to the DP master) from V memory to the EM DP01 for transfer to the
DP master after the user program portion of the scan.
The S7-200 SMART CPU transmits the input data to the DP master on the EM DP01's next
data exchange with the DP master.

Status information
There are 50 bytes of special memory (SM) allocated to each expansion module based upon
its physical position. The module updates the SM locations corresponding to the modules'
relative position to the CPU (with respect to other modules). If it is the first module, it updates
SMB1400 through SMB1449. If it is the second module, it updates SMB1450 through
SMB1499, and so on. Refer to the table below:

Table 8- 3 Special memory bytes SMB1400 to SMB1699

Special memory bytes SMB1400 to SMB1699

Intelligent Intelligent Intelligent Intelligent Intelligent Intelligent
module in module in module in module in module in module in
slot 0 slot 1 slot 2 slot 3 slot 4 slot 5
SMB1400 to SMB1450 to SMB1500 to SMB1550 to SMB1600 to SMB1650 to
SMB1449 SMB1499 SMB1549 SMB1599 SMB1649 SMB1699

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These SM locations show default values if DP communications have not been established
with a DP master. After a DP master has written parameters and I/O configuration to the
EM DP01 PROFIBUS DP module, these SM locations show the configuration set by the DP
master. You should check the protocol status byte (for example SMB1424 for slot 0) to be
sure that the EM DP01 is currently in data exchange mode with the DP master before using
the information in the SM locations shown in the following table or data in the V memory
buffer.

Note
You cannot configure the EM DP01 PROFIBUS DP I/O buffer sizes or buffer location by
writing to SM memory locations. Only the DP master can configure the EM DP01
PROFIBUS DP module for DP operation.

Table 8- 4 Special memory bytes for the EM DP01 PROFIBUS DP

Intelligent ... Intelligent Description

module in module in
slot 0 slot 5
SMB1400 ... SMB1650 DP device's station address as set by address switches (0 - 99
decimal)
SMB1401 ... SMB1651 Address of the DP device's master (0 to 126) (displays 255 if no DP
master is attached)
SMW1402 ... SMW1652 V memory address of the output buffer as an offset from VB (for
example, 1000 means VB1000).
SMB1404 ... SMB1654 Number of bytes of output data
SMB1405 ... SMB1655 Number of bytes of input data
SMB1406 ... SMB1656 DP standard protocol status byte
Num- Description
ber
0 DP communications not initiated since power on
1 Configuration/parameterization error detected
2 Currently in data exchange mode
3 Dropped out of data exchange mode
SMB1407 to ... SMB1657 to Reserved - cleared on power up
SMB1449 SMB1699
Note: SM locations are updated each time the DP device accepts configuration / parameterization
information. These locations are updated even if a configuration/parameterization error is detected.
The locations are cleared on each power up.
Note: This information is also available in the STEP 7-Micro/WIN SMART "PLC information" for the
EM DP01.
Note: The user program can access this information and use it to process the EM DP01 data.

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8.5.1.10 LED status indicators for the EM DP01 PROFIBUS DP

The EM DP01 PROFIBUS DP module has four status LEDs on the front panel to indicate the
operational state of the DP port:
● DIAG LED:
– Dual color (red / green) LED indicates the operating state and fault status of the
EM DP01
– Flashing red: Upon startup, until the EM DP01 is logged in by the CPU, or if there is a
fault in the EM DP01
– Flashing green: While the EM DP01 is waiting on configuration and parameterization
from the S7-200 SMART CPU (immediately after login), or during a firmware update
– ON green: No fault is present and the EM DP01 is configured
● POWER LED:
– ON green: If user 24 V DC is applied
– OFF: No user 24 V DC
● DP ERROR LED:
– Flashing red: If there is an error in the I/O configuration or parameter information that
the DP master writes to the EM DP01
– ON red: If DP communications are interrupted
– OFF: No error or data exchange has never been established
● DX MODE LED:
– OFF: After the S7-200 SMART CPU is turned ON as long as DP communications are
not attempted, or if DP communications are interrupted
– ON green: Once DP communications have been successfully initiated (the EM DP01
has entered Data Exchange Mode with the DP master); remains on until the EM DP01
exits Data Exchange Mode

Note
If DP communications are lost, which forces the EM DP01 to exit Data Exchange Mode, the
DX MODE LED turns OFF and the DP ERROR LED turns red. This condition persists until
the S7-200 SMART CPU is powered off or Data Exchange Mode is resumed.

The following table summarizes the status indications signified by the EM DP01 status LEDs:

Table 8- 5 EM DP01 PROFIBUS DP module status LEDs

Description POWER LED DIAG LED DP ERROR DX MODE LED

(Green) (Dual Red / LED (Green)
Green) (Red)
24 V DC user power good Green
No 24 V DC user power Off
Internal module failure Red

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Description POWER LED DIAG LED DP ERROR DX MODE LED

(Green) (Dual Red / LED (Green)
Green) (Red)
Upon startup, until the Flashing red
EM DP01 is logged in by
the CPU, or if there is a
fault in the EM DP01
While the EM DP01 is Flashing green
waiting on configuration
and parameterization from
the S7-200 SMART CPU,
or during a firmware up-
date
No fault is present; Green
EM DP01 is configured
No DP error Off
DP communications inter- Red
rupted; Data Exchange
Mode stopped
Parameterization / configu- Flashing red
ration error (from the
DP Master)
Data Exchange Mode Off
inactive, or DP communi-
cations interrupted
Data Exchange Mode Green
active

8.5.1.11 Using HMIs and S7-CPUs with the EM DP01

The EM DP01 PROFIBUS DP module can be used as a communications interface to MPI
masters, whether or not it is being used as a PROFIBUS DP device. The EM DP01 can
provide a connection from an S7-300/400 to the S7-200 SMART using the X_GET/X_PUT
functions of the S7-300/400. HMI devices such as the SMART HMI or the TD 400 can be
used to communicate with the S7-200 SMART through the EM DP01.
Some devices allow you to select V memory as the memory area in the S7-200 SMART
CPU. If V memory is not an option, you should configure the client (CPU or HMI device) to
read and write to DB1 to access the V memory in the S7-200 SMART CPU. For example, a
X_GET would need the remote address set to P#DB1.DBX100.0 BYTE 20 to read 20 bytes
of V memory starting at VB100.

Note
An S7-1200 PROFIBUS DP master cannot access an S7-200 SMART CPU using GET/PUT
functions. The S7-1200 DP master can still access the S7-200 SMART CPU using
PROFIBUS Data Exchange Mode.

When the EM DP01 PROFIBUS DP module is used for MPI communications, the address
parameter of the XGET/XPUT functions must be set to the address of the EM DP01

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(address switches). MPI messages sent to the EM DP01 are passed on to the
S7-200 SMART CPU.
Messages from MPI and HMI devices are (serviced during)/(subject to) the communication
background time in the S7-200 SMART CPU. The communication background time can be
increased to provide faster responses to the MPI and HMI requests.
A maximum of six connections (six devices) in addition to the DP master can be connected
to the EM DP01. In order for the EM DP01 to communicate with multiple masters, all masters
must be operating at the same baud rate. Refer to the figure below for one possible network
configuration:

8.5.1.12 Device database file: GSD

Different PROFIBUS devices have different performance characteristics. These
characteristics differ with respect to functionality (for example, the number of I/O signals and
diagnostic messages) or bus parameters, such as transmission speed and time monitoring.
These parameters vary for each device type and vendor and are usually documented in a
technical manual. To help you achieve a simple configuration of PROFIBUS, the
performance characteristics of a particular device are specified in an electronic data sheet
called a device database file, or GSD file. Configuration tools based upon GSD files allow
simple integration of devices from different vendors in a single network.
The GSD device database file provides a comprehensive description of the characteristics of
a device in a precisely defined format. These GSD files are prepared by the vendor for each
type of device and made available to the PROFIBUS user. The GSD file allows the
configuration system to read in the characteristics of a PROFIBUS device and use this
information when configuring the network.
If your version of software does not include a configuration file for the EM DP01, you can
access the latest GSD file (SIEM81C7.GSD) from Siemens Customer Support.
If you are using a non-Siemens master device, refer to the documentation provided by the
manufacturer on how to configure the master device by using the GSD file.

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GSD file for the EM DP01 PROFIBUS-DP 6ES7288-7DP01-0AA0

Table 8- 6 General parameters

Parameters Values
#Profibus_DP
GSD_Revision =5
Vendor_Name = "Siemens"
Model_Name = "EM DP01 PROFIBUS-DP"
Revision = "V01.00.00"
Ident_Number = 0x81C7
Protocol_Ident =0
Station_Type =0
FMS_supp =0
Hardware_Release =1
Software_Release = "V01.00.00"
;
9.6_supp =1
19.2_supp =1
45.45_supp =1
93.75_supp =1
187.5_supp =1
500_supp =1
1.5M_supp =1
3M_supp =1
6M_supp =1
12M_supp =1
;
MaxTsdr_9.6 = 40
MaxTsdr_19.2 = 40
MaxTsdr_45.45 = 40
MaxTsdr_93.75 = 40
MaxTsdr_187.5 = 40
MaxTsdr_500 = 40
MaxTsdr_1.5M = 40
MaxTsdr_3M = 50
MaxTsdr_6M = 100
MaxTsdr_12M = 200
;
Redundancy =0
Repeater_Ctrl_Sig =2
24V_Pins =2
Implementation_Type = "DPC31"
Bitmap_Device = "EM_DP01N"

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Table 8- 7 Slave-Specification

Parameters Values
OrderNumber = "6ES7 288-7DP01-0AA0"
Periphery = "SIMATIC S7"
Info_Text = "PROFIBUS module for SMART CPU family."
Slave_Family = 10@TdF@SIMATIC

Freeze_Mode_supp =1
Sync_Mode_supp =1
Set_Slave_Add_Supp =0
Auto_Baud_supp =1
Min_Slave_Intervall =1
Fail_Safe =0
;
Modular_Station =1
Max_Module =2
Modul_Offset =0
;
Max_Input_len = 244
Max_Output_len = 244
Max_Data_len = 488
Max_Diag_Data_Len =6

Table 8- 8 DPV1 support

Parameters Values
DPV1_Slave =1
C1_Read_Write_supp =1
C2_Read_Write_supp =1
C1_Max_Data_Len = 240
C2_Max_Data_Len = 240
C1_Response_Timeout = 100
C2_Response_Timeout = 100
C1_Read_Write_required =0
C2_Read_Write_required =0
C2_Max_Count_Channels =6
Max_Initiate_PDU_Length = 64
Ident_Maintenance_supp =1
DPV1_Data_Types =0
WD_Base_1ms_supp =0

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Parameters Values
Check_Cfg_Mode =0
Publisher_supp =0

Table 8- 9 UserPrmData-Definition

Parameters Values
ExtUserPrmData = 1 "I/O Offset in the V-memory"
Unsigned16 0 0-20479
EndExtUserPrmData

Table 8- 10 UserPrmData: Length and Preset

Parameters Values
Max_User_Prm_Data_Len =5
Ext_User_Prm_Data_Const (0) = 0x00,0x00,0x00,0x00,0x00
Ext_User_Prm_Data_Ref (3) =1

Table 8- 11 Module Definition List

Parameters Values
Module = " 4 Bytes In/Out" 0xF1
20
EndModule
Module = " 8 Bytes In/Out" 0xF3
21
EndModule
Module = " 16 Bytes In/Out" 0xF7
22
EndModule
Module = " 32 Bytes In/Out" 0xFF
23
EndModule
Module = " 64 Bytes In/Out" 0xC0, 0xDF, 0xDF
24
EndModule
Module = "122 Bytes In/Out" 0xC0, 0xFC, 0xFC
25
EndModule
Module = "128 Bytes In/Out" 0xC0, 0xFF, 0xFF
26
EndModule

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8.5.1.13 PROFIBUS DP communications to a CPU example program

An example program for the PROFIBUS DP module in slot 0 for a CPU that uses the DP port
information in SM memory is shown below. The program determines the location of the DP
buffers from SMW1402 and the sizes of the buffers from SMB1404 and SMB1405. This
information is used to copy the data in the DP output buffer to the process image output
register of the CPU. Similarly, the data in the process image input register of the CPU are
copied into the V memory input buffer.
In the following example program for a DP module in position 0, the DP configuration data in
the SM memory area provides the configuration of the DP device. The program uses the
following data:

SMB1406 DP Status
SMB1401 Master Address
SMW1402 V memory offset of outputs
SMB1404 Number of bytes of output data
SMB1405 Number of bytes of input data
VD1000 Output Data Pointer
VD1004 Input Data Pointer

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Table 8- 12 Example: Configuring DP communications to an S7-200 SMART CPU

LAD/FBD Description STL

Network 1: Calculate the Output data LDB= SMB224, 2
pointer. If in data exchange MOVD &VB0, VD1000
mode:
ITD SMW226, AC0
1. Output buffer is an offset
+D AC0, VD1000
from VB0.
2. Convert V memory offset to
double integer.
3. Add to VB0 address to get
output data pointer.

Network 2: Calculate the Input data point- LDB= SMB224, 2

er. If in data exchange mode: MOVD VD1000,
1. Copy the output data VD1004
pointer. BTI SMB228, AC0
2. Get the number of output ITD AC0, AC0
bytes.
+D AC0, VD1004
3. Add to output data pointer
to get starting input data
pointer.

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LAD/FBD Description STL

Network 3: Transfer Master outputs to LDB= SMB224, 2
CPU outputs. Copy CPU in- BMB *VD1000, QB0,
puts to the Master inputs. If in VB1008
data exchange mode:
BMB IB0, *VD1004,
1. Copy Master outputs to VB1009
CPU outputs.
2. Copy CPU inputs to Master
inputs.

8.5.1.14 Reference to the EM DP01 PROFIBUS DP module technical specifications

For further information on the EM DP01 PROFIBUS DP module, refer to the
"EM DP01 PROFIBUS DP module" (Page 808) technical specifications.

8.6 RS485
An RS485 network is a differential (multi-point) network and can have up to 126 addressable
nodes per network and up to 32 devices per segment. Repeaters are used to segment the
network. Repeaters are not addressable nodes; therefore, they are not included in the count
of addressable nodes, but are counted in the devices per segment.
RS485 allows for data transfer at a high speed (from 100 m at 12 Mbit/s to 1 km at 187.5
Kbit/s).
RS485 can operate with the PPI protocol and Freeport:
● PPI protocol: Can operate on RS485 or RS232 (half-duplex). Possible connections
include:
– PPI protocol devices
– RS485 HMI displays
● Freeport: Can operate on RS485 or RS232 (half-duplex). Possible connections include:
– RS485-compatible devices (for example, a bar code scanner)
– Devices that have RS485 interfaces (for example, a control system)
– Third-party devices using Freeport
– Modems

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8.6.1 PPI protocol

Definition
PPI is a master-slave protocol: the master devices send requests to the slave devices, and
the slave devices respond. See the following figure. Slave devices do not initiate messages,
but wait until a master sends them a request or polls them for a response.

Masters communicate to slaves by means of a shared connection which is managed by the

PPI protocol. PPI does not limit the number of masters that can communicate with any one
slave; however, you cannot install more than 32 masters on the network.

PPI protocol and S7-200 SMART CPUs

PPI Advanced allows network devices to establish a logical connection between the devices.
With PPI Advanced, there are a limited number of connections supplied by each device. See
the following table for the number of connections supported by the S7-200 SMART CPU.
All S7-200 SMART CPUs support both PPI and PPI Advanced protocols.

Table 8- 13 Number of connections for the S7-200 SMART CPU

Module Baud rate Connections

RS485 port 9.6 Kbps, 19.2 Kbps, or 187.5 Kbps 5
RS485/RS232 signal board 9.6 Kbps, 19.2 Kbps, or 187.5 Kbps 4

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

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8.6.2 Baud rate and network address

8.6.2.1 Definition of baud rate and network address

Baud rate
The speed that data is transmitted across the network is the baud rate, which is typically
measured in units of kilobits (Kbps) or megabits (Mbps). The baud rate measures how much
data can be transmitted within a given amount of time. For example, a baud rate of
19.2 Kbps describes a transmission rate of 19,200 bits per second.
Every device that communicates over a given network must be configured to transmit data at
the same baud rate. Therefore, the fastest baud rate for the network is determined by the
slowest device connected to the network.
The following table lists the baud rates supported by the S7-200 SMART CPU.

Table 8- 14 Baud rate supported by the S7-200 SMART CPU

Network Baud rate

PPI protocol 9.6 Kbps, 19.2 Kbps, and 187.5 Kbps only
Freeport Mode 1.2 Kbps to 115.2 Kbps

Network address
The network address is a unique number that you assign to each device on the network. The
unique network address ensures that the data is transferred to or retrieved from the correct
device. The S7-200 SMART CPU supports network addresses from 0 to 126. The following
table lists the default (factory) settings for the S7-200 SMART devices.

Table 8- 15 Default addresses for S7-200 SMART devices

S7-200 SMART device Default address

STEP 7-Micro/WIN SMART 0
HMI 1
S7-200 SMART CPU 2

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8.6.2.2 Setting the baud rate and network address for the S7-200 SMART CPU

Introduction
To communicate over the RS485 network with STEP 7-Micro/WIN SMART or SIMATIC HMIs
(Page 377), you must configure the RS485 network address and baud rate for the
S7-200 SMART CPU.
The RS485 port network address must be unique for all devices on the RS485 network, and
the RS485 port baud rate must be the same as the other devices on the RS485 network.
The default RS485 port network address is 2, and the default RS485 port baud rate for each
CPU port is 9.6 Kbps.
The system block of the CPU stores the RS485 port network address and baud rate. After
you select the parameters for the CPU, you must download the system block to the
S7-200 SMART CPU.

Procedure
To access the "System Block" dialog, click one of the following:

System block button in the navigation bar

System block in the project tree

System block in the Component drop-down list in the Win-

dows area of the View menu ribbon strip

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After you select the "System Block" dialog, you perform the following steps:
1. Select the network address and baud rate for the RS485 port.
2. Download the system block to the CPU.

Note
Freeport protocol baud rates are set using SM memory.

8.6.3 Sample RS485 network configurations

8.6.3.1 Single-master PPI networks

Introduction
The following network configurations are possible using only S7-200 SMART devices:
● Single-master PPI networks
● Multi-master and multi-slave PPI networks
● Complex PPI networks

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Single-master PPI networks

In the sample network in the figure below, a human-machine interface (HMI) device (for
example, a TD400C, TP, or KP) is the network master:

In the sample network, the CPU is a slave that responds to requests from the master.

8.6.3.2 Multi-master and multi-slave PPI networks

The following figure shows a sample network of multiple masters with one slave. The HMI
devices share the network.

The HMI devices are masters and must have separate network addresses. The
S7-200 SMART CPU is a slave.
The following figure shows a PPI network with multiple masters communicating with multiple
slaves. In this example, the HMI can request data from any CPU slave.

All devices (masters and slaves) have different network addresses. The
S7-200 SMART CPUs are slaves.

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8.6.4 Assigning RS485 addresses

8.6.4.1 Configuring or changing an RS485 address for a CPU or device in your project
You must enter the following information for each S7-200 SMART CPU that is attached to
your RS485 network:
● RS485 address: Each CPU or device must have an RS485 address. The CPU or device
uses this address to deliver data over the network.
● Baud rate: The speed that data is transmitted across the network is the baud rate, which
is typically measured in units of Kbps or Mbps. The baud rate measures how much data
can be transmitted within a given amount of time (for example, a transmission rate of
19.2 Kbps).

① RS485 port

You must configure or change RS485 network information for the onboard RS485 port of a
CPU or device in the "System Block" dialog and download the configuration to the CPU.

Configuring RS485 network information in the System Block dialog

RS485 network information configuration or changes done in the system block are part of the
project and do not become active until you download your project to the CPU.

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To access this dialog, perform one of the following:

• In the navigation bar, click the "System Block" button.

• In the Project tree, select the "System Block" node, then

press Enter; or double-click the "System Block" node.

Enter or change the following access information:

● RS485 port address
● RS485 port baud rate

After completing the RS485 network configuration, download the project to the CPU.

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All CPUs and devices that have valid RS485 port addresses are displayed in the
"Communications" dialog.
You can access CPUs in one of two ways:
● "Found CPUs": CPUs located on the RS485 network
● "Added CPUs": CPUs on the RS485 network (for example, enter the RS485 network
address of a CPU directly that is on the RS485 network)
For "Found CPUs" (CPUs located on your local network), use the "Communications" dialog
to connect with your CPU:
● Click the "Communication Interface" dropdown list, and select "PC/PPI cable.PPI.1" for
your RS485 network.
● Click the "Find CPUs" button to display all operational CPUs ("Found CPUs") on the
RS485 network. All CPUs default their RS485 network settings to address 2 and
9.6 Kbps.
● Highlight a CPU, and then click "OK".

Note
You can open multiple copies of STEP 7-Micro/WIN SMART on a computer. Be aware that
when you open a second copy of STEP 7-Micro/WIN SMART or use the "Find CPUs" button
in either copy, the communication connection to the CPU in your first/other copy of
STEP 7-Micro/WIN SMART might be disconnected.

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For "Added CPUs" (CPUs on the RS485 network), use the "Communications" dialog to
connect with your CPU:
● Click the "Communication Interface" dropdown list, and select "PC/PPI cable.PPI.1" for
your RS485 network.
● Click the "Add CPU" button, and enter the following access information for a CPU that
you wish to access directly on the RS485 network:
– RS485 network address
– RS485 network baud rate
You can add multiple CPUs on the RS485 network. As always, STEP 7-Micro/WIN
SMART communicates with one CPU at a time. All CPUs default their RS485 network
settings to address 2 and 9.6 Kbps.
● Highlight a CPU, and then click "OK".

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8.6.4.2 Searching for CPUs and devices on your RS485 network

You can search for and identify the S7-200 SMART CPUs that are attached to your RS485
network in the "Communications" dialog. To access this dialog, click one of the following:

"Communications" button in the navigation bar

"Communications" in the project tree

"Communications" from the "Component" drop-down list in

the Windows area of the "View" menu ribbon strip

The "Communications" dialog autodetects all connected and available

S7-200 SMART CPUs on a given RS485 network by creating a lifelist. (See the figure
below.) After selecting a CPU, the dialog lists the following detailed information about the
CPU:
● RS485 port address
● RS485 network baud rate
The STEP 7-Micro/WIN SMART project includes all added CPUs. However, opening a
STEP 7-Micro/WIN SMART project does not automatically select an RS485 network address
or establish a connection to a CPU. Every time you create a new or open an existing
STEP 7-Micro/WIN SMART project, you must go to the Communications dialog to establish
a connection to a CPU. The Communications dialog will show the last selected CPU.

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Note
When you press the "Find CPUs" button, the EM DP01 PROFIBUS DP module autobauds
and displays in the "Found CPUs " folder at 9.6 Kbps. If you want to communicate through a
DP01 modules at a higher baud rate, you must press the "Add CPU" button and add the EM
DP01 module using the module's network address and specify a baud rate such as 187.5
Kbps.
You must power cycle the DP01 module to connect at the new baud rate.

8.6.5 Building your network

8.6.5.1 General guidelines

Always install appropriate surge suppression devices for any wiring that could be subject to
lightning surges.
Avoid placing low-voltage signal wires and communication cables in the same wire tray with
AC wires and high-energy, rapidly switched DC wires. Always route wires in pairs, with the
neutral or common wire paired with the hot or signal-carrying wire.
The communication port of the S7-200 SMART CPU is not isolated. Consider using an
RS485 repeater to provide isolation for your network.

NOTICE
Avoiding unwanted current flow
Interconnecting equipment with different reference potentials can cause unwanted currents
to flow through the interconnecting cable.
These unwanted currents can cause communications errors or can damage equipment.
Be sure all equipment that you are about to connect with a communications cable either
shares a common circuit reference or is isolated to prevent unwanted current flows.

8.6.5.2 Determining the distances, transmission rates, and cable lengths for your network
As shown in the following table, the maximum length of a network segment is determined by
two factors: isolation (using an RS485 repeater) and baud rate.

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Isolation is required when you connect devices at different ground potentials. Different
ground potentials can exist when grounds are physically separated by a long distance. Even
over short distances, load currents of heavy machinery can cause a difference in ground
potential.

Table 8- 16 Maximum length for a network cable

Baud rate Non-isolated CPU port1 CPU port with repeater

9.6 Kbps to 187.5 Kbps 50 m 1,000 m
500 Kbps Not supported 400 m
1 Mbps to 1.5 Mbps Not supported 200 m
3 Mbps to 12 Mbps Not supported 100 m
1The maximum distance allowed without using an isolator or repeater is 50 m. You measure this
distance from the first node to the last node in the segment.

8.6.5.3 Repeaters on the network

An RS485 repeater provides bias and termination for the network segment. You can use a
repeater for the following purposes:
● To increase the length of a network
Adding a repeater to your network allows you to extend the network another 50 m. If you
connect two repeaters with no other nodes in between, (as shown in the figure below),
you can extend the network to the maximum cable length for the baud rate. You can use
up to 9 repeaters in series on a network, but the total length of the network must not
exceed 9600 m.
● To add devices to a network
Each segment can have a maximum of 32 devices connected up to 50 m at 9.6 Kbps.
Using a repeater allows you to add another segment (32 devices) to the network.
● To electrically isolate different network segments
Isolating the network improves the quality of the transmission by separating the network
segments which may be at different ground potentials.
A repeater on your network counts as one of the nodes on a segment, even though it is not
assigned a network address. The following is a sample network with repeaters.

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8.6.5.4 Specifications for RS485 cable

S7-200 SMART CPU networks use the RS485 standard on twisted pair cables. The following
table lists the specifications for the network cable. You can connect up to 32 devices on a
network segment.

Specifications Description
Cable type Shielded, twisted pair
Loop resistance ≤115 /km
Effective capacitance 30 pF/m
Nominal impedance Approximately 135 to 160
(frequency = 3MHz to 20 MHz)
Attenuation 0.9 dB/100 m (frequency=200 kHz)
Cross-sectional core area 0.3 mm2 to 0.5 mm2
Cable diameter 8 mm +0.5 mm

8.6.5.5 Connector pin assignments

The RS485 communication port on the S7-200 SMART CPUs is RS485-compatible on a
nine-pin subminiature D connector, in accordance with the PROFIBUS standard as defined
in the European Standard EN 50170. The following table shows the connector that provides
the physical connection for the communication port and describes the communication port
pin assignments.

Table 8- 17 Pin assignments for the S7-200 SMART CPU integrated RS485 port (Port 0)

Pin number Connector Signal Integrated RS485 port (Port 0)

1 Shield Chassis ground
2 24 V Return Logic common
3 RS485 Signal B RS485 Signal B
4 Request-to-Send RTS (TTL)
5 5 V Return Logic common
6 +5 V +5 V output, 100 Ω series resistor
7 +24 V +24 V output
8 RS485 Signal A RS485 Signal A
9 Not applicable Programmer detection (input) 1
Connector Shield Chassis ground
shell
1 The CPU utilizes pin 9 of the RS485 connector to detect when a USB-PPI cable is connected. The
check for USB-PPI cables is only done on the CRs models. The ST and SR models ignore the
state of pin 9. Ensure that any cables used for Freeport do not connect to pin 9 for the CRs mod-
els.

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The CM01 signal board is RS485-compatible. The following table shows the connector that
provides the physical connection for the signal board and describes the pin assignments.

Table 8- 18 Pin assignments for the S7-200 SMART CM01 Signal Board (SB) port (Port 1)

Pin number Connector Signal CM01 Signal Board (SB) port (Port 1)
1 Ground Chassis ground
2 Tx/B RS232-Tx/RS485-B
3 Request-to- RTS (TTL)
Send
4 M-ground Logic common
5 Rx/A RS232-Rx/RS485-A
6 +5 V DC +5 V, 100 Ω series resistor

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
the use of expansion modules or signal boards.

8.6.5.6 Biasing and terminating the network cable

Siemens provides two types of network connectors that you can use to easily connect
multiple devices to a network:
● Standard network connector
● Connector that includes a port which allows you to connect an HMI device to the network
without disturbing any existing network connections
The programming port connector passes all signals (including the power pins) from the
S7-200 SMART CPU through to the programming port, which is especially useful for
connecting devices that draw power from the S7-200 SMART CPU (such as a TD 400C).

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Both connectors have two sets of terminal screws to allow you to attach the incoming and
outgoing network cables. Both connectors also have switches to bias and terminate the
network selectively. The following shows typical biasing and termination for the cable
connectors.

Table 8- 19 Biasing and termination for cable connectors

Cable must be terminated and biased at both ends. Bare shielding: Approximately 12 mm (1/2 in)
must contact the metal guides of all locations.

① Switch position = On: Terminated and biased

② Switch position = Off: No termination or bias
③ Switch position = On: Terminated and biased

Table 8- 20 Termination and bias switch positions

Switch position = On: Termination and biased Switch position = Off: No termination or bias

① Pin number
② Network connector
③ Cable shield

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8.6.5.7 Biasing and terminating the CM01 signal board

You can use the CM01 signal board to easily connect multiple devices to a network.
The signal board passes all signals (including the power pins) from the S7-200 SMART CPU
through to the programming port, which is especially useful for connecting devices that draw
power from the S7-200 SMART CPU (such as a TD 400C).

① Terminal name
② Terminal block
③ Cable shield

8.6.5.8 Using HMI devices on your RS485 network

Introduction
The S7-200 SMART CPU supports many types of RS485 HMI devices from Siemens and
also from other manufacturers. While some of these HMI devices (such as the TD400C) do
not allow you to select the communication protocol used by the device, other devices (such
as the KP and TP product lines) allow you to select the communication protocol for that
device.

Guidelines
If your HMI device allows you to select the communication protocol, consider the following
guideline. For an HMI device connected to the communication port of the CPU, with no other
devices on the network, select the PPI protocol for the HMI device.
For more information about how to configure the HMI device, refer to the specific manual for
your device (see the following table). These manuals are included in the
STEP 7-Micro/WIN SMART documentation CD.

Table 8- 21 RS485 HMI devices supported by the S7-200 SMART CPU

HMI Configuration software

TD400C Text Display wizard (part of STEP 7-Micro/WIN SMART)
KTP600 DP WinCC flexible
KTP1000 DP WinCC flexible

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8.6.6 Freeport mode

8.6.6.1 Creating user-defined protocols with Freeport mode

Introduction
Freeport mode allows your program to control the communication port of the
S7-200 SMART CPU. You can use Freeport mode to implement user-defined
communication protocols to communicate with many types of intelligent devices. Freeport
mode supports both ASCII and binary protocols.

Using Freeport mode

To enable Freeport mode, you use special memory bytes SMB30 (for the Integrated RS485
port (Port 0)) and, if your CPU model supports it, SMB130 (for the CM01 Signal Board (SB)
port (Port 1)). Your program uses the following to control the operation of the communication
port:
● Transmit instruction (XMT) and the transmit interrupt:
The Transmit instruction allows the S7-200 SMART CPU to transmit up to 255 characters
from the COM port. The transmit interrupt notifies your program in the CPU when the
transmission has been completed.
● Receive character interrupt:
The receive character interrupt notifies the user program that a character has been
received on the COM port. Your program can then act on that character, based on the
protocol being implemented.
● Receive instruction (RCV):
The Receive instruction receives the entire message from the COM port and then
generates an interrupt for your program when the message has been completely
received. You use the SM memory of the CPU to configure the Receive instruction for
starting and stopping the receiving of messages, based on defined conditions. The
Receive instruction allows your program to start or stop a message based on specific
characters or time intervals. Most protocols can be implemented with the Receive
instruction, instead of using the more cumbersome receive-character interrupt method.

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Freeport mode is active only when the CPU is in RUN mode. Setting the CPU to STOP
mode halts all Freeport communication, and the communication port then reverts to the PPI
protocol with the settings which were configured in the system block of the CPU.

Note
Since the compact CRs models (CR20s, CR30s, CR40s and CR60s) have no Ethernet port,
the RS485 port is the programming port. This creates a conflict if the user program is using
the RS485 port for Freeport. While the user program is using the RS485 port for Freeport,
STEP 7-Micro/WIN SMART V2.4 cannot communicate to the the CPU.
Attaching a USB-PPI cable to the CPU's RS485 port forces the CPU to exit Freeport mode
and enable PPI mode. This allows STEP 7-Micro/WIN SMART V2.4 to regain control of the
the CPU.
If you have attached a USB-PPI cable to the CPU's RS485 port, the CPU cannot enable
Freeport. The CPU will not automatically restart Freeport when you remove the USB-PPI
cable.
The CPU utilizes pin 9 of the RS485 connector to detect when you connect a USB-PPI
cable. Only the CRs models perform the check for USB-PPI cables. The ST and SR models
ignore the state of pin 9. Ensure that any cables used for Freeport do not connect to pin 9 for
the CRs models.

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Table 8- 22 Using Freeport mode

Network configuration Description

Using Freeport over an Example: Using an S7-200 SMART CPU with an
RS232 connection electronic scale that has an RS232 port.
• Connect the two devices using one of the follow-
ing methods:
– RS232/PPI Multi-Master cable connects the
RS232 port on the scale to the RS485 port
on the CPU. (Set the cable to PPI/Freeport
mode, switch 5 = 0.)
– Using the CM01 signal board (SB) (S CPUs
only) which supports RS232 and RS485, you
can connect the RS232 device directly to the
CPU SB RS232 without using the RS232/PPI
cable.
• CPU uses Freeport to communicate with the
scale.
• Baud rate can be from 1.200 Kbps to
115.2 Kbps.
• User program defines the protocol.
Using USS protocol Example: Using an S7-200 SMART CPU with
SIMODRIVE MicroMaster drives.
• STEP 7-Micro/WIN SMART provides a USS
library.
• The CPU is a master, and the drives are slaves.

Creating a user program Example: Connecting S7-200 SMART CPUs to a

that emulates a slave Modbus network.
device on another net-
• User program in the CPU emulates a Modbus
work
slave.
• STEP 7-Micro/WIN SMART provides a Modbus
library.

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8.6.6.2 Using the RS232/PPI Multi-Master cable and Freeport mode with RS232 devices

Purpose
You can use the RS232/PPI Multi-Master cable and the Freeport communication functions to
connect the S7-200 SMART CPU to many devices that are compatible with the RS232
standard. The cable must be set to PPI/Freeport mode (switch 5 = 0) for Freeport operation.
Switch 6 selects either Local mode (DCE) (switch 6 = 0), or Remote mode (DTE) (switch
6 = 1). In CRs models only, set switch 7 = 1 to allow Freeport mode.
The RS232/PPI Multi-Master cable is in Transmit mode when data is transmitted from the
RS232 port to the RS485 port. The cable is in Receive mode when it is idle or is transmitting
data from the RS485 port to the RS232 port. The cable changes from Receive to Transmit
mode immediately when it detects characters on the RS232 transmit line.
The CM01 signal board (SB) (S CPUs only) supports both RS232 half-duplex and RS485.
With the CM01 signal board, you can connect an RS232 device directly to the CPU SB
RS232 port without using a RS232/PPI cable.

Baud Rates and turnaround time

The RS232/PPI Multi-Master cable supports baud rates between 1.2 Kbps and 115.2 Kbps.
Use the DIP switches on the housing of the RS232/PPI Multi-Master cable to configure the
cable for the correct baud rate. The following table shows the baud rates (bits per second)
and switch positions.

Table 8- 23 Turnaround time and settings

Baud rate Turnaround time Settings (1 = Up)

115200 0.15 ms 110
57600 0.3 ms 111
38400 0.5 ms 000
19200 1.0 ms 001
9600 2.0 ms 010
4800 4.0 ms 011
2400 7.0 ms 100
1200 14.0 ms 101

The cable switches back to Receive mode when the RS232 transmit line is in the idle state
for a period of time defined as the turnaround time of the cable. The baud rate selection of
the cable determines the turnaround time, as shown in the table.

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If you use the RS232/PPI Multi-Master cable in a system which uses Freeport
communications, the program in the S7-200 SMART CPU must comprehend the turnaround
time for the following situations:
● The CPU responds to messages transmitted by the RS232 device.
After the CPU receives a request message from the RS232 device, the CPU must delay
the transmission of a response message for a period of time greater than or equal to the
turnaround time of the cable.
● The RS232 device responds to messages transmitted from the CPU.
After the CPU receives a response message from the RS232 device, the CPU must delay
the transmission of the next request message for a period of time greater than or equal to
the turnaround time of the cable.
In both situations, the delay allows the RS232/PPI Multi-Master cable sufficient time to
switch from Transmit mode to Receive mode so that data can be transmitted from the RS485
port to the RS232 port.

8.7 RS232
An RS232 network is a point-to-point connection between two devices. RS232 allows for
data transfer at relatively slow speeds (up to 115.2 Kbps) and short distances (up to 50 feet).
Possible RS232 connections include the following:
● Freeport
● Modems
● RS232-compatible devices (for example, a bar code scanner)
● Devices that have RS232 interfaces (for example, a control system)
● RS232 displays

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9.1 Library types (Siemens and user-defined)

Library types
Siemens provides two types of libraries with the installation of STEP 7-Micro/WIN SMART:
● Siemens-supplied (Modbus RTU (Page 459), Modbus TCP (Page 478), Open User
Communication (Page 495),PN Read Write Record library (Page 536), SINAMICS Library
(Page 556) and USS protocol (Page 539))
● User-defined (Page 609) (libraries that you create from project POUs or obtain from other
sources)

Note
You must start STEP 7-Micro/WIN SMART with a "Run as administrator" command to
create a user-defined library.

Note
You cannot give a user-defined library the same name as a Siemens-supplied library.

Note
Only call the library functions from either the main program or from interrupt routines, but not
both.

Modbus RTU
STEP 7-Micro/WIN SMART makes communicating to Modbus devices easier by including
pre-configured subroutines and interrupt routines for Modbus communication through the
serial ports of the CPUs. With the Modbus RTU instructions, you can configure the S7-
200 SMART to act as a Modbus RTU master or slave device.
You can find these instructions in the Libraries folder of the Instructions folder in the project
tree (Page 100). When you put a Modbus RTU library instruction in your program,
STEP 7-Micro/WIN SMART automatically puts one or more associated subroutines and
interrupt routines in your project.

Modbus TCP
STEP 7-Micro/WIN SMART makes communicating to Modbus devices easier by including
preconfigured subroutines that are specifically designed for Modbus communication over
Industrial Ethernet. With the Modbus TCP protocol instructions, you can configure the S7-
200 SMART to act as a Modbus TCP client or server device.

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You can find these instructions in the Libraries folder of the Instructions folder in the project
tree (Page 100). When you put a Modbus TCP library instruction in your program, STEP
7-Micro/WIN SMART automatically puts one or more associated subroutines in your project.

Open user communication

Open User Communication (OUC) provides a mechanism for your program to transmit and
receive messages over an Ethernet network. You can select the Ethernet protocol used as
the transport mechanism: UDP, TCP, or ISO-on-TCP
You can find these instructions in the Libraries folder of the Instructions folder in the project
tree (Page 100). When you put an OUC library instruction in your program,
STEP 7-Micro/WIN SMART automatically puts one or more associated subroutines in your
project.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

PN Read Write Record library

STEP 7-Micro/WIN SMART makes reading a data record from any connected PROFINET
device or writing a data record to any connected PROFINET device easier by including pre-
configured subroutines that are specifically designed for the PN Read Write Record library.

SINAMICS library
STEP 7-Micro/WIN SMART makes controlling the drive easier by including pre-configured
subroutines that are specifically designed for the SINAMICS library. With the SINAMICS
instructions, you can control the position and speed of a physical drive, and read or modify
the drive parameters.
You can find these instructions in the Libraries folder of the Instructions folder in the project
tree (Page 100). When you put a SINAMICS library instruction in your program, STEP
7-Micro/WIN SMART automatically puts one or more associated subroutines in your project.

USS protocol
The USS protocol library supports Siemens drives. The STEP 7-Micro/WIN SMART USS
instruction libraries make controlling drives easier by including preconfigured subroutines
and interrupt routines that are specifically designed for using the USS protocol to
communicate with the drive. With the USS instructions, you can control the physical drive
and the read/write drive parameters.

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You can find these instructions in the Libraries folder of the Instructions folder in the project
tree (Page 100). When you put a USS library instruction in your program,
STEP 7-Micro/WIN SMART automatically puts one or more associated subroutines in your
project

WARNING
Security: Protecting networks against physical access and possible reads and writes of
PLC data
Communication through Modbus RTU, Open User Communication, and USS Protocol
library instructions have no security features. If an attacker can physically access your
networks through one of these forms of communication, the attacker can possibly read and
write PLC data. Unauthorized access to PLC data can result in death or severe personal
injury.
You must protect these forms of communication by limiting physical access. For security
information and recommendations, refer to the following document: Operational Guidelines
for Industrial Security (http://www.industry.siemens.com/topics/global/en/industrial-
security/Documents/operational_guidelines_industrial_security_en.pdf)

9.2 Overview of Modbus communication

STEP 7-Micro/WIN SMART and the S7-200 SMART CPUs make communicating to Modbus
devices easier by including pre-configured subroutines and interrupt routines for the
following types of communication:
● Modbus RTU communication through the serial ports of the CPUs
● Modbus TCP communication over Industrial Ethernet
Some characteristics of Modbus communication are common to both Modbus RTU and
Modbus TCP.

9.2.1 Modbus addressing

Modbus addresses are five-to-six digit numbers that indicate the data type as well as the
address value.

Modbus RTU master/ Modbus TCP client addressing

Modbus RTU master and Modbus TCP client instructions map the address to the correct
functions to send to the slave device or client device. The Modbus address definitions are as
follows:
● 00001 to 09999 are discrete outputs (coils)
● 10001 to 19999 are discrete inputs (contacts)

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● 30001 to 39999 are input registers (generally analog inputs)

● 40001 to 49999 and 400001 to 465535 are holding registers
All Modbus addresses are one-based, meaning that the first data value starts at address
one. The actual range of valid addresses depends on the slave device. Different devices
support different data types and address ranges.

Modbus RTU slave/ Modbus TCP server addressing

The Modbus RTU slave instructions and Modbus TCP server instructions support the
following addresses:
● 00001 to 09216 are discrete outputs mapped to Q0.0 - Q1151.7.
● 10001 to 19216 are discrete inputs mapped to I0.0 - I1151.7 .
● 30001 to 30056 are analog input registers mapped to AIW0 - AIW110.
● 40001 to 49999 and 400001 to 465535 are holding registers mapped to V memory.

Mapping Modbus addresses to CPU addresses

All Modbus addresses are one-based.

Table 9- 1 Mapping Modbus addresses to CPU addresses

Modbus address CPU address

00001 Q0.0
00002 Q0.1
00003 Q0.2
... ...
01025 Q128.0 1
01026 Q128.11
01027 Q128.21
... ...
09215 Q1151.61
09216 Q1151.71
10001 I0.0
10002 I0.1
10003 I0.2
... ...
11025 I128.01
11026 I128.11
11027 I128.21
... ...
19215 I1151.61
19216 I1151.71
30001 AIW0

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Modbus address CPU address

30002 AIW2
30003 AIW4
... ...
30056 AIW110
40001 400001 Vx (Holding reg. start)
40002 400002 Vx+2 =(Hold reg. start+2)
40003 400003 Vx+4 =(Hold reg. start+4)
... ...
4yyyy 4zzzzz Vx+2(yyyy-1) or Vx+2(zzzzz-1)

Note
1CPU 2.4 supports the updated memory address: Q128.0 - Q1151.7, and I128.0 - I1151.7.
For the detailed information, refer to Memory ranges and features (Page 867).

MBUS parameters that limit slave accessibility

The Modbus slave/protocol allows you to limit the number of inputs, outputs, analog inputs,
and holding registers (V memory) that are accessible to a Modbus master.
● MaxIQ assigns the maximum number of discrete inputs or outputs (I or Q addresses) a
Modbus master is allowed to access.
● MaxAI assigns the maximum number of input registers (A or W addresses) a Modbus
master is allowed to access.
● MaxHold assigns the maximum number of holding registers (V memory words) a Modbus
master is allowed to access.
See the description of the MBUS_INIT (Page 471) instruction for more information on setting
up the memory restrictions for the Modbus RTU slave.
See the description of the MBUS SERVER (Page 484) instruction for more information on
setting up the memory restrictions for the Modbus TCP server.

See also
MBUS_MSG / MB_MSG2 instruction (Page 465)

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9.2.2 Modbus read and write functions

The Modbus RTU master instructions utilize the Modbus functions shown below to read or
write a specific Modbus address. The Modbus RTU slave device must support the
appropriate Modbus function to read or write a particular Modbus address.

Table 9- 2 Required Modbus slave function support

Modbus address Read or write Modbus slave function required

00001 – 09999 discrete outputs Read Function 1
Write Function 5 for a single output point
Function 15 for multiple output points
10001 – 19999 discrete inputs Read Function 2
Write not possible
30001 – 39999 input registers Read Function 4
Write not possible
40001 – 49999 holding registers Read Function 3
400001 - 465535 Write Function 6 for a single register
Function 16 for multiple registers

Modbus message length

The S7-200 SMART CPU supports Modbus messages with up to 240 bytes (1920 bits or
120 registers) of data per message. Some slave devices might support fewer than 240 bytes
of data.

9.3 Modbus RTU library

9.3.1 Modbus communication overview

9.3.1.1 Modbus RTU library features

STEP 7-Micro/WIN SMART includes Siemens Modbus RTU libraries. The Modbus RTU
libraries includes pre-configured subroutines and interrupt routines that make communicating
to Modbus RTU master and slave devices easier.
STEP 7-Micro/WIN SMART supports Modbus communication over RS-485 (integrated port 0
and optional signal board port 1) and RS-232 (optional signal board port 1 only) for both
master and slave devices.
Modbus RTU master instructions can configure the S7-200 SMART to act as a Modbus RTU
master device and communicate to one or more Modbus RTU slave devices. You can
configure up to two Modbus RTU masters.
Modbus RTU slave instructions can configure the S7-200 SMART to act as a Modbus RTU
slave device and communicate with Modbus RTU master devices.

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Open the Libraries folder in the Instruction folder of the project tree for access to the Modbus
instructions. When you place a Modbus instruction in your program, STEP 7-Micro/WIN
SMART places one or more associated POUs in your project.

Note
Only call the library functions from either the main program or from interrupt routines, but not
both.

Note
For the compact CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s, do
not connect pin 9 of the RS485 cable used for Modbus RTU communication. The CRs CPU
uses pin 9 to disable Freeport mode.

9.3.1.2 Requirements for using Modbus instructions

Modbus RTU master protocol

Modbus master instructions use the following resources from the CPU:
● MBUS_CTRL / MB_CTRL2 (Page 463) execution initializes the Modbus master protocol
and dedicates the assigned CPU port (0 or 1) for Modbus master communication.
When you use a CPU port for Modbus communications, you cannot use it for any other
purpose, including communication with an HMI.
● Modbus master instructions affect all of the SM locations associated with Freeport
communications on the port assigned by the MBUS_CTRL / MB_CTRL2 instruction.
● Modbus master instructions use interrupts for some functions. These interrupts must not
be disabled by the user program.
● Modbus master instructions program size
– 3 subroutines and 1 interrupt routine
– 1942 bytes of program space for two master instructions and support routines
– Variables for Modbus master instructions require a 286 byte block of V memory. You
must assign the starting address for this block using the Library Memory command in
STEP 7-Micro/WIN SMART. This command is available from the shortcut memory of
the Library node under the Program Block node in the project tree, or from the
Libraries section of the File menu ribbon strip.

Note
To change the CPU communication port from Modbus back to PPI so that you can
communicate with an HMI device, set the mode parameter of the MBUS_CTRL /
MB_CTRL2 instruction to a zero (0).

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Modbus RTU slave protocol

Modbus slave protocol instructions use the following resources from the CPU:
● The MBUS_INIT instruction (Page 471) initializes the Modbus slave protocol and
dedicates the assigned CPU port (0 or 1) for Modbus slave communication.
When you use a CPU port for Modbus communication, you cannot use it for any other
purpose, including communications with an HMI.
● Modbus slave instructions affect all of the SM locations associated with a Freeport
communications on the port assigned by the MBUS_INIT instruction.
● Modbus slave instructions program size:
– 3 subroutines and 2 interrupts.
– 2113 bytes of program space for the two slave instructions and support routines.
– The variables for the Modbus slave instructions require a 786 byte block of V memory.
You must assign the starting address for this block using the Library Memory
command in STEP 7-Micro/WIN SMART. This command is available from the shortcut
memory of the Library node under the Program Block node in the project tree, or from
the Libraries section of the File menu ribbon strip.

Note
To change the CPU communication port from Modbus back to PPI so that you can
communicate with an HMI device, set the mode parameter of the MBUS_INIT
instruction to a zero (0).

9.3.1.3 Initialization and execution time for Modbus protocol

● Modbus RTU master protocol: The master protocol requires a small amount of time every
scan to execute the MBUS_CTRL and MB_CTRL2 instruction, if present. The time is
about 0.2 milliseconds when MBUS_CTRL / MB_CTRL2 is initializing the Modbus master
(first scan), and about 0.1 milliseconds on subsequent scans.

Execution of the MBUS_MSG / MB_MSG2 instruction extends the scan time, especially in
calculating the Modbus CRC for the request and response. The CRC (Cyclic Redundancy
Check) ensures the integrity of the communications message. Each word in request and
in the response extends the PLC scan time by about 86 microseconds. A maximum
request/response (read or write of 120 words) extends the scan time to approximately
10.3 milliseconds. A read request extends the scan mainly when the program is receiving
a response from a slave, and to a lesser extent when sending the request. A write
request extends the scan mainly when sending data to a slave, and to a lesser extent
when receiving a response.
● Modbus RTU slave protocol: Modbus communication uses a CRC (cyclic redundancy
check) to ensure the integrity of the communications messages. The Modbus slave
protocol uses a table of pre-calculated values to decrease the time required to process a
message. The initialization of this CRC table requires about 11.3 milliseconds. The
MBUS_INIT instruction performs this initialization, which normally happens during the first
scan after entering RUN mode. You are responsible for resetting the watchdog timer if
the time required by the MBUS_INIT instruction and any other user initialization exceeds

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the 500 millisecond scan watchdog time. Writing to the outputs of the module resets the
output module watchdog timer.

MBUS_SLAVE extends the scan time when it services a request. Calculating the Modbus
CRC extends the scan time by about 40 microseconds for every byte in the request and
in the response. A maximum request/response (read or write of 120 words) extends the
scan time by approximately 4.8 milliseconds.

9.3.2 Modbus RTU master

9.3.2.1 Using the Modbus RTU master instructions

STEP 7-Micro/WIN SMART and the S7-200 SMART CPU support two Modbus RTU
Masters. For a single Modbus RTU Master, use the instructions MBUS_CTRL
(Page 463)and MBUS_MSG (Page 465). For a second Modbus RTU Master, use the
instructions MB_CTRL2 (Page 463) and MB_MSG2 (Page 465).
If you use two Modbus masters in your project, make sure to use different port numbers for
MBUS_CTRL and MB_CTRL2.

Procedure
To use the Modbus RTU master instructions in your S7-200 SMART program, follow these
steps:
1. Insert the MBUS_CTRL / MB_CTRL2 instruction in your program and execute it on every
scan. You can use the MBUS_CTRL / MB_CTRL2 instruction either to initiate or to
change the Modbus communications parameters. When you insert the MBUS_CTRL /
MB_CTRL2 instruction, STEP 7-Micro/WIN SMART adds several protected subroutines
and interrupt routines to your program.
2. Click the Memory button from the Libraries area of the File menu ribbon strip to
assign a starting address for the V-Memory that the Modbus library requires.
Alternatively, you can right-click the Program Block node in the project tree and select
"Library Memory" from the context menu.

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3. Place one or more MBUS_MSG / MB_MSG2 instructions in your program. You can add
as many MBUS_MSG / MB_MSG2 instructions to your program as you require, but only
one of these instructions can be active at a time.
4. Connect a communications cable between the S7-200 SMART CPU port you assigned
with the MBUS_CTRL / MB_CTRL2 port parameter and the Modbus slave device.

NOTICE
Avoiding unwanted current flow
Interconnecting equipment with different reference potentials can cause unwanted
currents to flow through the interconnecting cable. These unwanted currents can cause
communications errors or damage equipment.
Ensure that you connect all equipment that with a communications cable that either
shares a common circuit reference or is isolated to prevent unwanted current flows.

9.3.2.2 MBUS_CTRL / MB_CTRL2 instruction (initialize master)

MBUS_CTRL and MB_CTRL2 have identical behavior and parameters. MBUS_CTRL is for a
single Modbus RTU master. MB_CTRL2 is for a second Modbus RTU master.
Correspondingly, MBUS_MSG is for use with MBUS_CTRL and a single Modbus RTU
master. MB_MSG2 is for use with MB_CTRL2 and a second Modbus RTU master.

Table 9- 3 MBUS_CTRL and MB_CTRL2 instruction

LAD / FBD STL Description

CALL MBUS_CTRL, Mode, Baud, The program calls the MBUS_CTRL / MB_CTRL2 in-
Parity, Port, Timeout, Done, struction to initialize, monitor, or to disable Modbus com-
Error munications.
Before executing the MBUS_MSG / MB_MSG2 instruc-
CALL MB_CTRL2, Mode, Baud, Par- tion, the program must execute the MBUS_CTRL /
ity, Port, Timeout, Done, Error MB_CTRL2 without errors. The instruction completes and
sets the Done bit ON before continuing to the next in-
struction.
This instruction executes on each scan when the EN
input is on.

The program must call the MBUS_CTRL / MB_CTRL2 instruction every scan (including the
first scan) to allow it to monitor the progress of any outstanding messages initiated with the

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MBUS_MSG / MB_MSG2 instruction. The Modbus master protocol does not operate
correctly unless the program executes MBUS_CTRL / MB_CTRL2 every scan.

Table 9- 4 Parameters for the MBUS_CTRL / MB_CTRL2 instruction

Parameter Data type Operands

Mode BOOL I, Q, M, S, SM, T, C, V, L
Baud DWORD VD, ID, QD, MD, SD, SMD, LD, AC, Constant, *VD, *AC, *LD
Parity, Port BYTE VB, IB, QB, MB, SB, SMB, LB, AC, Constant, *VD, *AC, *LD
Timeout WORD VW, IW, QW, MW, SW, SMW, LW, AC, Constant, *VD, *AC, *LD
Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD

The value for the Mode input selects the communications protocol. An input value of 1
assigns the CPU port to Modbus protocol and enables the protocol. An input value of 0
assigns the CPU port to PPI system protocol and disables Modbus protocol.
Parameter Parity is set to match the parity of the Modbus slave device. All settings use one
start bit and one stop bit. The allowed values are: 0 (no parity). 1 (odd parity), and 2 (even
parity).
Parameter Port sets the physical communication port (0 = RS-485 integrated in CPU, 1 =
RS-485 or RS-232 located on the optional CM01 signal board).
Parameter Timeout is set to the number of milliseconds to wait for the response from the
slave. The Timeout value can be set anywhere in the range of 1 millisecond to 32767
milliseconds. A typical value would be 1000 milliseconds (1 second). The Timeout parameter
should be set to a value large enough so that the slave device has time to respond at the
selected baud rate.
The Timeout parameter is used to determine if the Modbus slave device is responding to a
request. The Timeout value determines how long the Modbus Master will wait for the first
character of the response after the last character of the request has been sent. The Modbus
master will receive the entire response from the Modbus slave device if at least one
character of the response is received within the Timeout time.
When the MBUS_CTRL / MB_CTRL2 instruction completes, the instruction returns TRUE for
the Done output.
The Error output contains the result of executing the instruction.
See also Modbus RTU master execution error codes (Page 468)

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9.3.2.3 MBUS_MSG / MB_MSG2 instruction

MBUS_MSG and MB_MSG2 have identical behavior and parameters. MBUS_MSG is for a
single Modbus RTU master. MB_MSG2 is for a second Modbus RTU master.

Table 9- 5 MBUS_MSG / MB_MSG2 instruction

LAD / FBD STL Description

CALL MBUS_MSG, First, Slave, The program calls the MBUS_MSG / MB_MSG2 instruc-
RW, Addr, Count, DataPtr, tion to initiate a request to a Modbus slave and process
Done, Error the response.

CALL MB_MSG2, First, Slave,

RW, Addr, Count, DataPtr,
Done, Error

The MBUS_MSG / MB_MSG2 instruction initiates a master request to a Modbus slave when
both the EN input and the First inputs are ON. Sending the request, waiting for the response,
and processing the response usually requires several PLC scan times. The EN input must
be ON to enable the send request, and must remain ON until the instruction returns ON
(True) for the Done bit.
Only one each of MBUS_MSG or MB_MSG2 instruction can be active at a time. If the
program enables more than one MBUS_MSG instruction or more than one MB_MSG2
instruction, then the CPU processes the first MBUS_MSG instruction or MB_MSG2
instruction and all subsequent MBUS_MSG or MB_MSG2 instructions will abort with an error
code 6.

Table 9- 6 Parameters for the MBUS_MSG / MB_MSG2 instruction

Parameter Data type Operands

First BOOL I, Q, M, S, SM, T, C, V, L (Power flow conditioned by a positive edge detection ele-
ment)
Slave BYTE VB, IB, QB, MB, SB, SMB, LB, AC, Constant, *VD, *AC, *LD
RW BYTE VB, IB, QB, MB, SB, SMB, LB, AC, Constant, *VD, *AC, *LD
Addr DWORD VD, ID, QD, MD, SD, SMD, LD, AC, Constant, *VD, *AC, *LD
Count INT VW, IW, QW, MW, SW, SMW, LW, AC, Constant, *VD, *AC, *LD

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Parameter Data type Operands

DataPtr DWORD &VB
Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD

Set parameter First ON for only one scan when there is a new request to send. Pulse the
First input through an edge detection element (for example, Positive Edge), which causes
the program to transmit the request one time. See the example program (Page 474) for
details.
Parameter Slave is the address of the Modbus slave device. The allowed range is 0 through
247. Address 0 is the broadcast address. Use address 0 only for write requests. There is no
response to a broadcast request to address 0. Not all slave devices support the broadcast
address. The S7-200 SMART Modbus slave library does not support the broadcast address.
Use parameter RW to indicate whether this message is to be a read or a write: 0 (Read) and
1 (Write).
Discrete outputs (coils) and holding registers support both read and write requests. Discrete
inputs (contacts) and input registers only support read requests.
Parameter Addr is the starting Modbus address. S7-200 SMART supports the following
ranges of addresses:
● 00001 to 09999 for discrete outputs (coils)
● 10001 to 19999 for discrete inputs (contacts)
● 30001 to 39999 for input registers
● 40001 to 49999 and 400001 to 465535 for holding registers
The addresses that the Modbus slave device supports determine the actual range of values
for Addr.
Parameter Count assigns the number of data elements to read or write in this request. The
Count is the number of bits for the bit data types, and the number of words for the word data
types.
● Address 0xxxx Count is the number of bits to read or write
● Address 1xxxx Count is the number of bits to read
● Address 3xxxx Count is the number of input register words to read
● Address 4xxxx or 4yyyyy Count is the number of holding register words to read or write
The MBUS_MSG / MB_MSG2 instruction reads or writes a maximum of 120 words or 1920
bits (240 bytes of data). The actual limit on the value of Count depends on the limits in the
Modbus slave device.
The parameter DataPtr is an indirect address pointer that points to the V memory in the CPU
for the data associated with the read or write request. For a read request, set the DataPtr to
the first CPU memory location used to store the data read from the Modbus slave. For a
write request, set DataPtr to point to the first CPU memory location of the data to be sent to
the Modbus slave.
The program passes the DataPtr value to MBUS_MSG / MB_MSG2 as an indirect address
pointer. For example, if the data to be written to a Modbus slave device starts at address

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VW200 in the CPU, the value for the DataPtr would be &VB200 (address of VB200).
Pointers must always be a type VB even if they point to word data.

Memory layout
Holding registers (address 4xxxx or 4yyyyy) and input registers (address 3xxxx) are word
values (2 bytes or 16 bits). CPU words are formatted the same as Modbus registers. The
lower numbered V memory address is the most significant byte of the register. The higher
numbered V memory address is the least significant byte of the register. The table below
shows how the CPU byte and word addressing corresponds to the Modbus register format.

Table 9- 7 Modbus Holding Register

CPU memory byte address CPU memory word address Modbus holding register address
Address Hex data Address Hex data Address Hex data
VB200 12 VW200 12 34 40001 12 34
VB201 34
VB202 56 VW202 56 78 40002 56 78
VB203 78
VB204 9A VW204 9A BC 40003 9A BC
VB205 BC

The CPU reads and writes the bit data

(addresses 0xxxx and 1xxxx) areas as
packed bytes; that is, each byte consists
of 8 bits of data. The least significant bit of
the first data byte is the addressed bit
number (the parameter Addr). If you in-
tend to write only a single bit then you
must set the bit in the least significant bit
(Vx.0) of the byte pointed to by DataPtr. Format for Packed Bytes (Discrete Input Ad-
dresses)
For bit data addresses that do not start on
a byte boundary, you must set the bit cor-
responding to the starting address in the
least significant bit of the byte. See the
example of the packed byte format for 3
bits starting at Modbus address 10004.

Format for Packed Bytes (Discrete input starting

at address 10004)
When writing to the discrete output data type (coils), you must place the bits in the correct bit
positions within the packed byte before passing the data to the MBUS_MSG / MB_MSG2
instruction by means of the DataPtr.

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Outputs
The Done output is FALSE after the program has sent a request and is receiving a response.
The Done output is TRUE when the response is complete or when the MBUS_MSG /
MB_MSG2 instruction aborts because of an error.
The Error output (Page 468) is valid only when the Done output is TRUE.

9.3.2.4 Modbus RTU master execution error codes

The high numbered error codes (starting with 101) are errors that are returned by the
Modbus slave device. These errors indicate that the slave does not support the requested
function or that the requested address (either data type or range of addresses) is not
supported by the Modbus slave device.
The low numbered error codes (1 through 12) are errors that are detected by the
MBUS_MSG instruction. These error codes generally indicate a problem with the input
parameters of the MBUS_MSG instruction, or a problem receiving the response from the
slave. Parity and CRC errors indicate that there was a response but that the data was not
received correctly. This is usually caused by an electrical problem such as a bad connection
or electrical noise.

MBUS_CTRL Description
error code
0 No error
1 Invalid parity type
2 Invalid baud rate
3 Invalid timeout
4 Invalid mode
9 Invalid port number
10 Signal board port 1 missing or not configured

MBUS_MSG Description
error code
0 No error
1 Parity error in response: This is only possible if even or odd parity is used. The
transmission was disturbed and possibly incorrect data was received. This error is
usually caused by an electrical problem such as incorrect wiring or electrical noise
affecting the communication.
2 Not used
3 Receive timeout: There was no response from the slave within the Timeout time.
Some possible causes are bad electrical connections to the slave device, master and
slave are set to a different baud rate / parity setting, and incorrect slave address.
4 Error in request parameter: One or more of the input parameters (Slave, RW, Addr,
or Count) is set to an illegal value. Check the documentation for allowed values for
the input parameters.
5 Modbus master not enabled: Call MBUS_CTRL on every scan prior to calling
MBUS_MSG.

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MBUS_MSG Description
error code
6 Modbus is busy with another request: Only one MBUS_MSG instruction can be ac-
tive at a time.
7 Error in response: The response received does not correspond to the request. This
indicates some problem in the slave device or that the wrong slave device answered
the request.
8 CRC error in response: The transmission was disturbed and possibly incorrect data
was received. This error is usually caused by an electrical problem such as incorrect
wiring or electrical noise affecting the communication.
11 Invalid port number
12 Signal board port 1 missing or not configured
101 Slave does not support the requested function at this address: See the required
Modbus slave function support table in the "Using the Modbus master Instructions"
help topic.
102 Slave does not support the data address: The requested address range of Addr plus
Count is outside the allowed address range of the slave.
103 Slave does not support the data type: The Addr type is not supported by the slave
device.
104 Slave device failure
105 Slave accepted the message but the response is delayed: This is an error for
MBUS_MSG and the user program should resend the request at a later time.
106 Slave is busy and rejected the message: You can try the same request again to get a
response.
107 Slave rejected the message for an unknown reason.
108 Slave memory parity error: There is an error in the slave device.

9.3.3 Modbus RTU slave

9.3.3.1 Using the Modbus RTU slave instructions

Procedure
To use the Modbus slave instructions in your S7-200 SMART program, follow these steps:
1. Insert the MBUS_INIT instruction in your program and execute the MBUS_INIT instruction
for one scan only. You can use the MBUS_INIT instruction either to initiate or to change
the communications parameters. When you insert the MBUS_INIT instruction, several
hidden subroutines and interrupt routines are automatically added to your program.
2. Click the Memory button from the Libraries area of the File menu ribbon strip to
assign a starting address for the V memory that the Modbus library requires. Alternatively,
you can right-click the Program Block node in the project tree and select "Library
Memory" from the context menu. In addition to this V memory block, you define another V
memory block with the HoldStart and MaxHold parameters of MBUS_INIT. Be careful that
your program assignments in V memory do not overlap. If there is any overlap of the
memory areas, the MBUS_INIT instruction returns an error.

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3. Place only one MBUS_SLAVE instruction in your program. This instruction should be
called every scan to service any requests that have been received.
4. Connect a communications cable between the S7-200 SMART CPU port you assigned
with the MBUS_INIT port parameter and the Modbus master device.

NOTICE
Avoiding unwanted current flow
Interconnecting equipment with different reference potentials can cause unwanted
currents to flow through the interconnecting cable. These unwanted currents can cause
communications errors or damage equipment.
Ensure that all equipment that is connected with a communications cable either shares
a common circuit reference or is isolated to prevent unwanted current flows.

The accumulators (AC0, AC1, AC2, AC3) are used by the Modbus slave instructions and
appear in the Cross Reference listing. Prior to execution, the values in the accumulators of a
Modbus slave instruction are saved and restored to the accumulators before the Modbus
slave instruction is complete, ensuring that all user data in the accumulators is preserved
while executing a Modbus slave instruction.
The Modbus slave instructions support the Modbus RTU protocol. These instructions use the
Freeport feature of the S7-200 SMART CPU to support the most common Modbus functions.
The following Modbus functions are supported:

Function Description
1 Read single/multiple coil (discrete output) status. Function 1 returns the on/off status of
any number of output points (Qs).
2 Read single/multiple contact (discrete input) status. Function 2 returns the on/off status
of any number of input points (Is).
3 Read single/multiple holding registers. Function 3 returns the contents of V memory.
Holding registers are word values under Modbus and allow you to read up to 120 words
in one request.
4 Read single/multiple input registers. Function 4 returns analog Input values.
5 Write single coil (discrete output). Function 5 sets a discrete output point to the specified
value. The point is not forced and the program can overwrite the value written by the
Modbus request.
6 Write single holding register. Function 6 writes a single holding register value to the V
memory of the S7-200 SMART.
15 Write multiple coils (discrete outputs). Function 15 writes the discrete output values to
the Q image register of the S7-200 SMART. The starting output point must begin on a
byte boundary (for example, Q0.0 or Q2.0) and the number of outputs written must be a
multiple of eight. This is a restriction for the Modbus slave protocol instructions. The
points are not forced and the program can overwrite the values written by the Modbus
request.
16 Write multiple holding registers. Function 16 writes multiple holding registers to the V
memory of the S7-200 SMART. There can be up to 120 words written in one request.

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9.3.3.2 MBUS_INIT instruction (initialize slave)

Table 9- 8 MBUS_INIT instruction

LAD/ FBD STL Description

CALL MBUS_INIT, Mode, Addr, Baud, The MBUS_INIT instruction enables, initializes,
Parity, Port, Delay, MaxIQ, MaxAI, or disables Modbus communications. Before an
MaxHold, HoldStart, Done, Error MBUS_SLAVE instruction can be used,
MBUS_INIT must be executed without errors.
The instruction completes and the Done bit is
set immediately, before continuing to the next
instruction.
The instruction is executed on each scan when
the EN input is ON.

The program must execute MBUS_INIT instruction exactly once for each change in
communications state. Therefore, pulse the EN input through an edge detection element, or
execute MBUS_INIT only on the first scan.

Table 9- 9 MBUS_INIT parameters

Inputs/outputs Data type Operands

Mode, Addr, Parity, Port BYTE VB, IB, QB, MB, SB, SMB, LB, AC, Constant, *VD, *AC, *LD
Baud, HoldStart DWORD VD, ID, QD, MD, SD, SMD, LD, AC, Constant, *VD, *AC, *LD
Delay, MaxIQ, MaxAI, MaxHold WORD VW, IW, QW, MW, SW, SMW, LW, AC, Constant, *VD, *AC, *LD
Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD

The value for the Mode input selects the communications protocol: an input value of 1
assigns Modbus protocol and enables the protocol, and an input value of 0 PPI protocol and
disables Modbus protocol.
Parameter Addr sets the address at inclusive values between 1 and 247.
Parameter Baud sets the baud rate at 1200, 2400, 4800, 9600, 19200, 38400, 57600, or
115200.
Parameter Parity is set to match the parity of the Modbus master. All settings use one stop
bit. The accepted values are: 0 (no parity), 1 (odd parity), and 2 (even parity).
Parameter Port sets the physical communication port (0 = RS-485 integrated in CPU, 1 =
RS-485 or RS-232 located on an optional signal board).
Parameter Delay extends the standard Modbus end-of-message timeout condition by adding
the assigned number of milliseconds to the standard Modbus message timeout. The typical
value for this parameter should be 0 when operating on a wired network. If you are using
modems with error correction, set the delay to a value of 50 to 100 milliseconds. If you are
using spread spectrum radios, set the delay to a value of 10 to 100 milliseconds. The Delay
value can be 0 to 32767 milliseconds.

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Parameter MaxIQ sets the number of I and Q points available to Modbus addresses 0xxxx
and 1xxxx at values of 0 to 256. A value of 0 disables all reads and writes to the inputs and
outputs. The suggested value for MaxIQ is 256.
Parameter MaxAI sets the number of word input (AI) registers available to Modbus address
3xxxx at values of 0 to 56. A value of 0 disables reads of the analog inputs. The suggested
value for MaxAI to allow access to all of the CPU analog inputs, is as follows:
● 0 for CPUs CR20s, CR30s, CR40s, and CR60s
● 56 for all other CPU models
Parameter MaxHold sets the number of word holding registers in V memory available to
Modbus address 4xxxx or 4yyyyy. For example, if you want to allow Modbus master access
for 2000 bytes of V memory, set MaxHold to a value of 1000 words (holding registers).
Parameter HoldStart is the address of the start of the holding registers in V memory. This
value is generally set to VB0, so the parameter HoldStart is set to &VB0 (address of VB0).
Other V memory addresses can be specified as the starting address for the holding registers
to allow VB0 to be used elsewhere in the project. The Modbus master has access to
MaxHold number of words of V memory starting at HoldStart.
When the MBUS_INIT instruction completes, the Done output is turned ON.
The Error output (Page 473) byte contains the result of executing the instruction. This output
is only valid if Done is ON. If Done is OFF, the error parameter is not changed.

9.3.3.3 MBUS_SLAVE instruction

Table 9- 10 MBUS_SLAVE instruction

LAD / FBD STL Description

CALL MBUS_SLAVE, Done, Error The MBUS_SLAVE instruction is used to ser-
vice a request from the Modbus master and
must be executed every scan to allow it to
check for and respond to Modbus requests.
The instruction is executed on each scan when
the EN input is ON.
The MBUS_SLAVE instruction has no input
parameters.

Table 9- 11 Parameters for the MBUS_SLAVE Instruction

Parameter Data Type Operands

Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD

The Done output is ON when the MBUS_SLAVE instruction responds to a Modbus request.
The Done output is OFF, if there was no request serviced.

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The Error output (Page 473) contains the result of executing the instruction. This output is
only valid if Done is ON. If Done is OFF, the error parameter is not changed.

Table 9- 12 Example program of S7-200 SMART CPU operating as a Modbus slave

LAD STL
Initialize the Modbus Slave protocol on Network 1
the first scan. Set the slave address to LD SM0.1
1, set port 0 to 9600 baud with even CALL MBUS_INIT, 1, 1, 9600,
parity, all access to all I, Q and AI val- 2, 0, 128, 32, 1000, &VB0,
ues, allow access to 1000 holding reg- M0.1, MB1
isters (2000 bytes) starting at VB0.

Execute the Modbus Slave protocol on Network 2

every scan. LD SM0.0
CALL MBUS_SLAVE, M0.2, MB2

9.3.3.4 Modbus RTU slave execution error codes

Error code Description

0 No error
1 Memory range error
2 Illegal baud rate or parity
3 Illegal slave address
4 Illegal value for Modbus parameter
5 Holding registers overlap Modbus Slave symbols
6 Receive parity error
7 Receive CRC error
8 Illegal function request/function not supported
9 Illegal memory address in request
10 Slave function not enabled
11 Invalid port number
12 Signal board port 1 missing or not configured

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9.3.4 Modbus RTU master example program

This example program shows how to use the Modbus Master instructions to write and read
four holding registers to and from a Modbus slave each time input I0.0 turns on.
The CPU writes four words starting at VW100 to the holding registers of the Modbus slave
starting at address 40001.
The CPU then reads four holding registers from 40010 to 40013 from the Modbus slave and
places the data into the V memory of the CPU starting at VW200.
This example uses a single master and the MBUS_CTRL and MBUS_MSG instructions. The
same concepts apply to examples with a second master and the MB_CTRL2 and MB_MSG2
instructions.

Figure 9-1 Example Program Data Transfers

The following program turns on outputs Q0.1 and Q0.2 if the MBUS_MSG instruction returns
an error.

Table 9- 13 Example Modbus master program

LAD Description
Network 1
Initialize and monitor the Modbus master by calling
MBUS_CTRL on every scan. The Modbus master is set for
9.6 Kbps and no parity. The slave device is allowed 1000
milliseconds (1 second) to respond.

Network 2
On the first scan, reset the enable flags (M2.0 and M2.1)
used for the two MBUS_MSG instructions.

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LAD Description
Network 3
When I0.0 changes from OFF to ON, set the enable flag for
the first MBUS_MSG instruction (M2.0).

Network 4
Call the MBUS_MSG instruction when the first enable flag
(M2.0) is ON. The First parameter must be set for only the
first scan that the instruction is enabled.
This instruction writes (RW = 1) 4 holding registers to
slave 2. The write data is taken from VB100-VB107
(4 words) in the CPU and written to address 40001 - 40004
in the Modbus slave.

Network 5
When the first MBUS_MSG instruction is complete
(Done goes from 0 to 1), clear the enable for the first
MBUS_MSG and set the enable for the second
MBUS_MSG instruction.
If Error (MB1) is not zero, then set Q0.1 to show the error.

Network 6
Call the second MBUS_MSG instruction when the second
enable flag (M2.1) is ON. The First parameter must be set
for only the first scan that the instruction is enabled.
This instruction reads (RW = 0) 4 holding registers from
slave 2. The data is read from address 40010 - 40013 in the
Modbus slave and copied to VB200 - VB207 (4 words) in
the CPU.

Network 7
When the second MBUS_MSG instruction is complete
(Done goes from 0 to 1), clear the enable for the second
MBUS_MSG instruction.
If Error (MB1) is not zero, then set Q0.2 to show the error.

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9.3.5 Modbus RTU advanced user information

Overview
This topic contains information for advanced users of the Modbus RTU master library. Most
users do not need this information and will not need to modify the default operation of the
Modbus RTU master library.

Retries
The Modbus master instructions automatically resend the request to the slave device if one
of the following errors is detected:
● There is no response within the response timeout time (parameter Timeout on the
MBUS_CTRL / MB_CTRL2) instruction (Error code 3).
● The time between characters of the response exceeded the allowed value (Error code 3).
● There is a parity error in the response from the slave (Error code 1).
● There is a CRC error in the response from the slave (Error code 8).
● The returned function did not match the request (Error code 7).
The Modbus Master resends the request two additional times before setting the Done and
Error output parameters.
You can change the number of retries by finding the symbol mModbusRetries in the Modbus
master symbol table and changing this value after the program executes MBUS_CTRL /
MB_CTRL2. The mModbusRetries value is a BYTE with a range of 0 to 255 retries.

Inter-character timeout
Modbus master execution aborts a response from a slave device if the time between
characters in the response exceeds an assigned time limit. The default time is set to 100
milliseconds which should allow the Modbus master instructions to work with most slave
devices over wire or telephone modems. If the CPU detects this error, the MBUS CTRL /
MB_CTRL2 instruction returns error code 3 in the Error parameter.
Communication might possibly require a longer time between characters, either because of
the transmission medium (for example, telephone modem) or because the slave device itself
requires more time. You can lengthen this timeout by finding the symbol
mModbusCharTimeout in the Modbus master symbol table and changing this value after
MBUS_CTRL / MB_CTRL2 has been executed. The mModbusCharTimeout value is an INT
with a range of 1 to 30000 milliseconds.

Single vs. multiple bit / word write functions

Some Modbus slave devices do not support the Modbus functions to write a single discrete
output bit (Modbus function 5) or to write a single holding register (Modbus function 6).
These devices only support the multiple bit write (Modbus function 15) or multiple register
write (Modbus function 16) instead. The MBUS_MSG / MB_MSG2 instruction returns an
error code 101 if the slave device does not support the single bit/word Modbus functions.

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The Modbus master protocol allows you to force the MBUS_MSG / MB_MSG2 instruction to
use the multiple bit/word Modbus functions instead of the single bit/word Modbus functions.
You can force the multiple bit/word instructions by finding the symbol mModbusForceMulti in
the Modbus master symbol table and changing this value after the program executes
MBUS_CTRL / MB_CTRL2. Set mModbusForceMulti to TRUE to force the use of the
multiple bit/word functions when writing a single bit or register.

Accumulator usage
The Modbus master instructions use accumulators (AC0, AC1, AC2, AC3), which appear in
the Cross Reference listing. The Modbus master instructions save and restore the values in
the accumulators. All CPU preserves all user data in the accumulators while executing the
instructions.

Holding register addresses greater than 49999

Modbus holding addresses are within the range of 40001 to 49999. This range is adequate
for most applications but there are some Modbus slave devices with data mapped into
holding registers at a higher address range.
The MBUS_MSG / MB_MSG2 instruction allows an additional range for the parameter Addr
to support an extended range of holding register addresses at addresses 400001 to 465536.
For example: to access holding register 16768, the Addr parameter of MBUS_MSG /
MB_MSG2 should be set to 416768.
The extended addressing allows access to the full range of 65536 possible addresses
supported by the Modbus protocol. This extended addressing is only applicable for holding
registers.

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9.4 Modbus TCP library

9.4.1 Modbus TCP library features

Modbus TCP is Modbus communication transmitted over an Industrial Ethernet TCP/IP
network. The S7-200 SMART uses a client-server approach, in which a Modbus client device
initiates a TCP/IP connection with a Modbus server device. With a connection established, a
client makes a request to a server, which responds to the client’s requests. The client can
request to read a section of memory from the server device or to write a quantity of data to
the memory of the server device. The server replies to the request with a response if the
request is valid or an error message if the request is invalid.

STEP 7-Micro/WIN SMART provides two Modbus TCP library instructions, which are
available from the Libraries folder of the Instructions folder in the STEP 7-Micro/WIN SMART
project tree:
● MBUS_CLIENT (Page 480)
● MBUS_SERVER (Page 484)

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Modbus TCP client protocol

The Modbus client instruction (MBUS_CLIENT) uses the following resources from the CPU:
● One active connection resource for every connection to a Modbus server. MBUS_CLIENT
automatically generates the connection ID.
● The Modbus client uses the following program entities:
– 1 subroutine
– 2849 bytes of program space
– A 638-byte block of V memory for the instruction symbols
You must assign the starting address for this block from the Library Memory command
in STEP 7-Micro/WIN SMART. The Library Memory command is accessible from the
Program Block or Program Block > Library folder in the project tree after you have
placed an MBUS_CLIENT instruction in the program.

Modbus TCP server protocol

The Modbus server instruction (MBUS_SERVER) uses the following resources from the
CPU:
● One passive connection resource for every connection to a Modbus server.
MBUS_SERVER automatically generates the connection ID.
● The Modbus server uses the following program entities:
– 1 subroutine
– 2969 bytes of program space
– A 445-byte block of V memory for the instruction symbols
You must assign the starting address for this block from the Library Memory command
in STEP 7-Micro/WIN SMART. The Library Memory command is accessible from the
Program Block or Program Block > Library folder in the project tree after you have
placed an MBUS_SERVER instruction in the program.

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9.4.2 Modbus TCP client

9.4.2.1 MBUS_CLIENT instruction

Table 9- 14 MBUS_CLIENT instruction

LAD / FBD STL Description

Call MBUS_CLIENT Req, MBUS_CLIENT communicates as a Modbus TCP
Connect, IPAddr1, client through the Ethernet port on the S7-200
IPAddr2, IPAddr3, SMART CPU.
IPAddr4, IP_Port, RW, MBUS_CLIENT can make a client-server connec-
Addr, Count, DataPtr, tion, send a Modbus function request, receive a
Done, Error client response, and connect to and disconnect
from a Modbus TCP server.

The program execution cycle must call MBUS_CLIENT every scan until the Done output is
TRUE. In each cycle, MBUS_CLIENT exits so that the program can continue to run.
MBUS_CLIENT sets Done to TRUE when the client completes the request.

Table 9- 15 Data types for the parameters

Parameter and type Data type Description

Req IN BOOL The Req parameter allows your program to send a Modbus request to the server.
FALSE: No Modbus communication request
TRUE: Request to communicate with a Modbus TCP server
Connect IN BOOL The Connect parameter allows your program to connect to and disconnect from a
Modbus server device.
If Connect = TRUE and a connection does not exist, then MBUS_CLIENT attempts
to make a connection to the assigned IP address and port number.
If Connect = FALSE and a connection exists, then MBUS_CLIENT attempts a
disconnect operation. When Connect = FALSE, the CPU ignores any further re-
quests. This means if the program calls MBUS_CLIENT with Req = TRUE but
Connect = FALSE, the CPU ignores the request.
IPAddr1 IN BYTE First octet of the IP address of the server to which the client attempts to connect
and subsequently communication using the Modbus application protocol.
IPAddr2 IN BYTE Second octet of the IP address of the server to which the client attempts to connect
and subsequently communicate using the Modbus application protocol.
IPAddr3 IN BYTE Third octet of the IP address of the server to which the client attempts to connect
and subsequently communicate using the Modbus application protocol.

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Parameter and type Data type Description

IPAddr4 IN BYTE Fourth octet of the IP address of the server to which the client attempts to connect
and subsequently communicate using the Modbus application protocol.
IP_Port IN WORD Port number of the server to which the client attempts to connect and subsequently
communicate using Modbus TCP.
Default: 502
Set the port to the actual port number of your device.
RW IN BYTE Assigns the type of request (read or write) where 0 = Read and 1 = Write. See the
Modbus functions table below for details.
Addr IN DWORD Modbus starting Address: Assigns the starting address of the data to be accessed
by MBUS_CLIENT. See the Modbus functions table below for details.
Count IN INT Modbus data length: Number of bits or holding registers to be accessed in this
request
The ranges 10001 to 19999 and 30001 to 39999 are read-only addresses. For
input and output bits, the maximum Count value is 1920 bits. For input and holding
registers, the maximum Count value is 120 WORDS.
See the Modbus functions table below for details.
DataPtr IN_OUT DWORD Pointer to the Modbus data register: DataPtr points to the V memory location for
the data associated with the read or write request. For read requests, this location
is the first memory location at which to store the data read from the Modbus server.
For write requests, this location is the first memory location of the data to be written
to the Modbus server.
Done OUT BOOL TRUE: One of the following conditions is true:
• Client has established a connection with a server
• Client is disconnected to a server
• Client received a Modbus response
• Error occurred
FALSE: Client is busy establishing a connection or waiting for a Modbus response
from the server.
Error OUT BOOL Instruction execution result
Valid for only a single cycle after the error occurred

RW and Addr parameters select the Modbus communication function

The MBUS_CLIENT instruction uses the RW input to indicate either a read or write function
and the Addr input to define what type of date to read or write.
The following table shows the Modbus functions that the MBUS_CLIENT instruction provides
based on the RW and Addr input parameters:

FC Function RW Addr Count CPU Address

01 Read Bits 0 00001 to 09999 1 to 1920 bits Q31.7 - Q1151.7

02 Read Bits 0 10001 to 19999 1 to 1920 bits I31.7 - I1151.7

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FC Function RW Addr Count CPU Address

03 Read Words 0 40001 to 49999 1 to 120 words V memory

400001 to 465535

04 Read Words 0 30001 to 39999 1 to 120 words AIW0 - AIW110

05 Write Single 1 00001 to 09999 1 bit Q0.0 - Q1151.7

Bit

06 Write single 1 40001 to 49999 1 word V memory

Word 400001 to 465535

15 Write Multiple 1 00001 to 09999 1 to 1920 bits Q0.0 - Q1151.7

Bits

16 Write Multiple 1 40001 to 49999 1 to 120 words V memory

Words 400001 to 465535

Multiple client connections

A Modbus TCP client can support multiple connections up to the maximum number of Open
User Communications connections that the PLC allows. The total number of connections for
a PLC, including Modbus TCP clients and servers, must not exceed the maximum number of
supported Open User Communications connections (Page 375). Multiple client connections
must have different IPAddr or IP_Port input parameters.

Establishing a connection
When the Connect input is TRUE, the client attempts to establish a connection with the
server device at the provided IP address and IP Port. If the server device is unreachable, the
connection request eventually times out, which can take several seconds. While a
connection request is in progress, no other operation can interrupt or abort it. If the server is
unavailable, it immediately refuses the client's connection request. If the server is available,
the client establishes a connection and can send a request to the server. The
MBUS_CLIENT instruction returns an error if there are no connections resources available
for the Modbus client.

Processing a request
The client only processes requests when Connect = TRUE. Once the client has established
a connection with the server, the program makes a new request by calling MBUS_CLIENT
with Req = TRUE when no Modbus request is active. When the Modbus client executes the
request, it captures all of the input values. Pulse the Req input through an edge detection
element (for example, Positive Edge), which causes the instruction to transmit the request
one time. Any subsequent changes to the input values while the request is active result in
MBUS_CLIENT returning an error code.

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Once the client has sent a request to the server, the client waits for a response up to the
mReceiveTimeout period of time. While the client is waiting for a response, it is not available
for other Modbus operations. If the client does not receive a response within the
mReceiveTimeout period of time, MBUS_CLIENT returns an error.
If the client receives a valid response from the server, it processes any further actions
depending on the response. The client then returns to a ready state and is available for
additional requests from the program.

Disconnecting an established connection

If the Connect input is FALSE, the client attempts to disconnect from the server, if there is an
active connection between the client and server. If there is a connect or send operation in
progress the disconnect operation returns an error. A disconnect request cannot interrupt an
operation. If no operation is in progress, the CPU terminates the active connection and the
client returns to an idle state. The connection resource is then available to other operations
in the CPU.

9.4.2.2 Modbus TCP client execution error codes

The MBUS_CLIENT instruction (Page 480) can return the following error codes:

Error Description
(decimal)
0 No error
32 Unknown state
Check network connections and check that the program is not modifying any library symbols that intefere with
client/server communication.
33 Connection is busy with another request. A single connection can only service one Modbus request at a time.
34 Addr input is an illegal value.
35 Count input is an illegal value.
36 RW input is an illegal value.
37 Transaction ID of the request does not match the response from the server. This error indicates some problem
in the server device or that the wrong server device answered the request.
Received an invalid protocol ID from the server.
38 Received an invalid protocol ID from the server.
39 Number of bytes that the server sent does not match "Count" input value
40 Unit identifier of the request does not match the response from the server
41 Function code of the request does not match the response from the server
42 The data that the server sent does not match the data that a Modbus TCP write function requested
43 Receive timeout: The server did not respond within the mReceiveTimeout time. Check the connection to the
Modbus server device.
44 The input values do not match the values for the active request.

In addition to the MBUS_CLIENT errors listed above, refer also to the Modbus TCP general
exception codes (Page 494) and Open User Communication error codes (Page 517)

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9.4.3 Modbus TCP server

9.4.3.1 MBUS_SERVER instruction

Table 9- 16 MBUS_SERVER instruction

LAD / FBD STL Description

Call MBUS_SERVER Con- MBUS_SERVER communicates as a Modbus
nect, IP_Port, MaxIQ, TCP server through the Ethernet port.
MaxAI, MaxHold, Hold- MBUS_SERVER can accept a request to connect
Start, Done, Error with Modbus TCP client, receive a Modbus func-
tion request, and send a response message.

Execute the MBUS_SERVER instruction in every scan in order for the Modbus server to
respond to requests from Modbus clients in a reasonable amount of time. The
MBUS_SERVER instruction handles establishing connections, receiving requests, and
sending responses. The Modbus server cannot operate correctly unless the program calls
MBUS_SERVER on every scan.

Table 9- 17 Data types for the parameters

Parameter and type Data type Description

Connect IN BOOL You use the Connect parameter to connect to or disconnect from a client device.
The Modbus server attempts to create a "passive" connection, which means that the
server will accept a connection request from any requesting IP address.
If Connect = TRUE, and the client has not established a connection to the server,
the server will passively listen for a TCP connection request.
If Connect = FALSE and a connection does exist, the server initiates a disconnect
operation. The program can thus use the Connect parameter to control when the
server can accept a connection. When Connect = FALSE, MBUS_SERVER per-
forms no other operation.
Note that MBUS_SERVER can automatically initiate a disconnect operation when
specific TCP errors occur.
IP_Port IN WORD Port number of the server to which the client will attempt to connect and communi-
cate using the Modbus application protocol.
Default: 502
Set the port to the actual port number of your device
MaxIQ IN WORD Parameter MaxIQ sets the number of I and Q points available to Modbus addresses
0xxxx and 1xxxx at values of 0 to 256. A value of 0 disables all reads and writes to
the inputs and outputs. The suggested value for MaxIQ is 256.

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Parameter and type Data type Description

MaxAI IN WORD Parameter MaxAI sets the number of word input (AI) registers available to Modbus
address 3xxxx at values of 0 to 56. A value of 0 disables reads of the analog inputs.
To allow access to all of the CPU analog inputs, the suggested value for MaxAI is as
follows:
• 0 for CPU CR40 and CR60
• 56 for all other CPU models
MaxHold IN WORD Parameter MaxHold sets the number of word holding registers in V memory availa-
ble to Modbus address 4xxxx or 4yyyyy. For example, if you want to allow Modbus
client access for 2000 bytes of V memory, set MaxHold to a value of 1000 words
(holding registers).
HoldStart IN DWORD Parameter HoldStart is a pointer to the start of the holding registers in V memory.
You typically set this value to &VB0 (address of VB0). You can set other V memory
addresses as the starting address for the holding registers to allow VB0 to be used
elsewhere in the project. The Modbus client has access to MaxHold number of
words of V memory starting at HoldStart.
If HoldStart points to a memory location that is outside the allowed range, the Mod-
bus TCP library instruction returns an error. The CPU also generates the non-fatal
error: Indirect addressing error (0x06).
Done OUT BOOL TRUE: MBUS_SERVER performed one of the following actions:
• Connected to a client device
• Disconnected to a client
• Responded to a Modbus request
• Returned an error
FALSE: No request serviced this program cycle
Error OUT BYTE Instruction execution result
Only valid for a single cycle after the error occurred

Opening a connection
When Connect = TRUE, the CPU uses a single passive connection resource from the Open
User Communications available connections. Leave the Connect input TRUE while the
program is expecting Modbus operations. You can set Connect to FALSE to free up a
connection resource. The CPU captures the values of the input parameters when the
Modbus server requests a connection. If the input values change while Connect = TRUE,
MBUS_SERVER returns an error.

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9.4.3.2 Modbus TCP server execution error codes

The MBUS_SERVER instruction (Page 484) can return the following error codes:

Error Description
(decimal)
0 No error
32 Unknown state
Check network connections and check that the program is not modifying any library symbols that intefere with
client/server communication.
33 Invalid value for input MaxIQ
34 Invalid value for input MaxAI
35 Invalid value for input MaxHold
36 HoldStart input is not in V memory or the range of holding registers exceeds the V memory range
37 Holding registers overlap Modbus server symbols
38 The input values do not match the values for the current connection. Reset the connection to update the input
values.

In addition to the MBUS_SERVER errors listed above, refer also to the Modbus TCP general
exception codes (Page 494) and Open User Communication error codes (Page 517)

9.4.4 Example: Modbus TCP application

The following example consists of a project with two Modbus TCP clients communication
with two Modbus TCP servers. A unique IP Address identifies each server. The program
logic monitors the Done outputs of the MBUS_CLIENT instructions to ensure that the
program does not interrupt a communication request that is in progress. This example
program performs the following functions:
● Write output bits
● Read output bits
● Write holding registers
● Read holding registers
The program, network, and symbol comments describe the functionality of the Modbus TCP
example program in the following table.
The basic description for this example:
Two Modbus clients establish connections with two Modbus server devices.
Modbus server 01: IP Address 192.168.2.10, Port 502
Modbus server 02: IP Address 192.168.2.66, Port 502

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When CPU Input 0 transitions to TRUE, a sequence starts in which the Modbus client sends
write and read requests to both Modbus servers CPU Input 0 set False turns off the
sequence.

LAD Description
Network 1:
On startup, clear all the
flags and errors.

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LAD Description
Network 2:
When both clients complete
the Modbus requests, start
the next Modbus request.

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LAD Description

Network 3

Network 4:
CPU_Input 0 rising edge
triggers the Modbus re-
quest sequence to begin
Write some data in
Vmemory to send to the
Modbus servers.
Set the Req input bit
TRUE.
When the CPU_Input 0 is
False, stop sending Mod-
bus requests.

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LAD Description
Network 5:
Set the Read/Write mode
and the address for the
selected Modbus function.
Write Ouputs = Function
Code 5 (signle)/ 15 (multi-
ple).
Read Outputs = Function
Code 1.
Write Holding Registers =
Function Code 6 (signle) /
16 (multiple).
Read Holding Registers =
Function Code 3.

Network 6:
Modbus client 01 estab-
lishes a connection with
Modbus server 01.
When Req is TRUE, send a
Modbus Request to the
server.
Once the Modbus Client
receives and processes the
response from the server,
the MBUS_CLIENT instruc-
tion sets the Done output to
TRUE.

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LAD Description

Network 7:
Modbus client 02 estab-
lishes a connection with
Modbus server 02.
When Req is TRUE, send a
Modbus Request to the
server.
Once the Modbus Client
receives and processes the
response from the server,
the MBUS_CLIENT instruc-
tion sets the Done output to
TRUE.

9.4.5 Modbus TCP advanced user information

Overview
This topic contains information for advanced users of the Modbus TCP library. Most users do
not need this information and will not need to modify the default operation of the Modbus
TCP library.

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MBUS_CLIENT variables
The table below shows some Modbus client variables that you can modify in your program to
adjust the operation of the Modbus client if the default value is not suitable for your
application:

Variable Data type Default Description

mBlocked_Proc_Timeout REAL 3000 Blocked process timeout: Amount of time (in milliseconds) to
wait upon a blocked Modbus client instance before removing this
instance as being ACTIVE. This can occur, for example, when
the program has issued a client request and the application
stops executing the client function before completely finishing
the request.
mModbus_Unit_ID WORD 255 Modbus unit identifier: The mModbus_Unit_ID parameter corre-
sponds to the slave address in the Modbus RTU protocol. If a
Modbus TCP server is used for a gateway to a Modbus RTU
protocol, the MB_UNIT_ID can be used to identify the slave
device connected on the serial network. The MB_UNIT_ID would
be used to forward the request to the correct Modbus RTU slave
address.
Some Modbus TCP devices may require the MB_UNIT_ID pa-
rameter to be within a restricted range.
mReceiveTimeout REAL 2000 Receive message timeout: Time in milliseconds that the
MBUS_CLIENT waits for a server to respond to a request.
Range: 500 - 65,535 milliseconds.
mConnected BOOL FALSE Connection State: Indicates whether the connection to the as-
signed server is connected or disconnected:
TRUE: Connected
FALSE: Disconnected
The program can check mConnected after processing an
MBUS_CLIENT request.
mRetries BYTE 3 Retries: Number of times a client attempts to disconnect and
resend the request after an initial request returns with a connec-
tion error
Range: 0 to 255

Retries
The Modbus client instruction automatically restarts the connection and resends the request
to the server device if there is a connection-related error:
The Modbus client resends the request two additional times before setting the Done and
Error output parameters.
You can change the number of retries by finding the symbol mModbusRetries in the Modbus
client symbol table and changing the value before the program executes MBUS_CLIENT.
The mRetries value is a BYTE with a range of 0 to 255 retries.

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Single vs. multiple bit / word write functions

Some Modbus server devices do not support the Modbus functions to write a single discrete
output bit (Modbus function 5) or to write a single holding register (Modbus function 6).
These devices only support the multiple bit write (Modbus function 15) or multiple register
write (Modbus function 16) instead. The MBUS_CLIENT instruction returns an error code 1 if
the server device does not support the single bit/word Modbus functions.
The Modbus client protocol allows you to force the MBUS_CLIENT instruction to use the
multiple bit/word Modbus functions instead of the single bit/word Modbus functions. You can
force the multiple bit/word instructions by finding the symbol mModbusForceMulti in the
Modbus client symbol table and changing this value before the program executes
MBUS_CLIENT. Set mModbusForceMulti to TRUE to force the use of the multiple bit/word
functions when writing a single bit or register.

Holding register addresses greater than 49999

Modbus holding addresses are within the range of 40001 to 49999. This range is adequate
for most applications but there are some Modbus slave devices with data mapped into
holding registers at a higher address range.
The MBUS_CLIENT instruction allows an additional range for the parameter Addr to support
an extended range of holding register addresses at addresses 400001 to 465536.
For example, to access holding register 16768, set the Addr parameter of MBUS_CLIENT to
416768.
The extended addressing allows access to the full range of 65536 possible addresses
supported by the Modbus protocol. This extended addressing is only applicable for holding
registers.

MBUS_SERVER variables
The table below shows some Modbus server variables that you can modify in your program
to adjust the operation of the Modbus server if the default value is not suitable for your
application:

Variable Data type Default Description

mConnected BOOL 0 Connection state: Indicates whether the connection to the assigned
client is connected or disconnected:
TRUE: Connected
FALSE: Disconnected
The connection state is up to date after every MBUS_SERVER instruc-
tion execution.

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9.4.6 Modbus TCP general exception codes

Error # Description
1 Modbus Exception (code 0x01): Illegal Function - Server does not support requested function
2 Modbus Exception (code 0x02): Illegal Data Address - The requested address range of Addr plus
Count is outside the allowed address range of the Server
3 Modbus Exception (code 0x03): Illegal Data Value - There is an error in the Modbus protocol received
by the Server
4 Modbus Exception (code 0x04): Server Device Failure - An unrecoverable error occurred while the
Server was attempting to perform the requested action
5 Modbus Exception (code 0x05): Acknowledge - Response from Server may be delayed; resend the
request at a later time
6 Modbus Exception (code 0x06): Server Device Busy - Server rejected the message; resend request
7 Modbus Exception (code 0x07): Negative Acknowledgement - Server rejected the message for an
unknown reason
10 Modbus Exception (code 0x0A): Gateway Path Unavailable - Usually means that the gateway is mis-
configured or overloaded. (Modbus TCP only)
11 Modbus Exception (code 0x0B): Gateway Target Device Failed to Respond - Usually means that the
device is not present on the network. (Modbus TCP only)

9.4.7 Modbus TCP general communication exception codes

The Modbus TCP communication exception codes are as follows:

Error code Description

161 The data length parameter is greater than the maximum allowed (1024 bytes).
162 The data buffer is not in I, Q, M, or V memory areas.
163 The data buffer does not fit in the memory area.
164 The table parameter does not fit into the memory area.
165 The connection is locked in another context. You are attempting to access the same connection in
both the background (the Main) and in an interrupt routine at the same time.
166 A UDP IP address or port error
167 An instance mismatch: The connection is busy with another instance or the input data does not
match the data stored for the requested connection ID when the request was initiated.
168 The Connection ID does not exist because the connection has never been created, or the connec-
tion was terminated at your request (using the TDCON instruction).
169 A TCON operation is in progress with this Connection ID.
170 A TDCON operation is in progress with this Connection ID.
171 A TSEND instruction is in progress with this Connection ID.
172 A temporary communication error has occurred. The connection cannot be started at this time. Try
again later.
173 The connection partner refused or actively dropped the connection (the partner issued a discon-
nect to this CPU).
174 The connection partner cannot be reached (no answer to the connect request).
175 The connection aborted due to inconsistencies. Disconnect and reconnect to correct the situation.

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Error code Description

176 The Connection ID is already in use with a different IP address, port, or TSAP combination.
177 No connection resource is available. All connections of the requested type (active/passive) are in
use.
178 The local or remote port number is reserved or the port number is already in use for another server
(passive) connection.
179 One of the following IP address errors have occurred:
• The IP address is invalid (for example, address 0.0.0.0).
• This IP address is the IP address of this CPU.
• This CPU has IP address 0.0.0.0.
• The IP address is a broadcast or multicast address.
180 A local or remote TSAP error (ISO-on-TCP only)
181 An invalid connection ID (65535 is reserved)
182 An active/passive error (UDP only allows passive)
183 The connection type is not one of the allowed types.
184 There is no operation pending so there is no status to report.
185 The receive buffer is too small: The CPU received more bytes than the buffer length supports. The
CPU discards the extra bytes.
191 Unknown error

9.5 Open user communication library

The STEP 7-Micro/WIN SMART Open User Communication (OUC) library instructions
create the tables required by the OUC instructions (Page 204) (TCON, TSEND, TRECV, and
TDCON). The library instructions build the table as needed, call the OUC instruction, and
then present you the status values on the outputs of the library instruction. The CPU uses
library memory to create a table to pass to the OUC instructions. The Open User
Communication library requires 50 bytes of V memory.
The library instructions are as follows:
● TCP_CONNECT: Create a TCP connection.
● ISO_CONNECT: Create an ISO-on-TCP connection.
● UDP_CONNECT: Create a UDP connection.
● TCP_SEND: Send data instruction for TCP and ISO-on-TCP connections.
● TCP_RECV: Receive data instruction for TCP and ISO-on-TCP connections.
● UDP_SEND: Send data instruction for UDP connections.
● UDP_RECV: Receive data instruction for UDP connections.
● DISCONNECT: Terminate the connection for all protocols.

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Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

Note
Only call the library functions from either the main program or from interrupt routines, but not
both.

9.5.1 Parameters common to the OUC library instructions

The following parameters are common to the OUC library instructions:
● EN: You set the EN input to TRUE to call the instruction. You must set the EN input to
TRUE until the instruction completes (until either Done or Error is set). The CPU only
updates the outputs when your program sets EN and calls the instruction.
● Req: You use the Req (Request) input to initiate the operation. The Req input bit is level-
triggered. You should connect the Req input to the library instruction with a positive edge
instruction so that the action is initiated only one time. The program ignores the Req input
while the instruction is Busy.
● Active: The Active input commands the connect instructions whether to create an active
client connection (Active = TRUE) or a passive server connection (Active = FALSE). An
active connection is one in which the local CPU initiates communications to the remote
device. A passive connection is one in which the local CPU waits for the remote device to
initiate communications.
The S7-200 SMART CPUs support eight active connections and eight passive
connections for Open User Communication. UDP connections are counted as passive
connections since there is no active communication establishment.
● Done: The OUC instruction sets the Done output when the operation is complete and
there are no errors. If the instruction sets the Done output, Busy, Error, and Status
outputs are zero. Other outputs (for example, the number of received bytes) are valid only
when the Done output is set.
● Busy: The Busy output indicates that the operation is in progress. The OUC instruction
sets the Busy output when you initiate an operation with Req set to TRUE. The Busy
output remains set for all subsequent calls to the instruction until the operation is
complete.
● Error: The Error output indicates that the operation completed with an error. If the OUC
instruction sets the Error output, then the Done and Busy outputs are set to FALSE. If the
OUC instruction sets the Error output, the Status output indicates the reason for the error.
All other outputs are not valid if the Error output is set.
● ConnID: The ConnID number is the identifier for the connection. You establish the
ConnID when you create the connection with TCP_CONNECT, ISO_CONNECT, or
UDP_CONNECT. You can pick any value in the range 0 to 65534 for the ConnID. Each

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connection must have a unique ConnID. The program uses the ConnID to specify the
desired connection for subsequent send, receive, and disconnect operations.
● IPaddr1, IPaddr2, IPaddr3 and IPaddr4: These are the four IP address octets of the
remote device. IPaddr1 is the most significant byte of the IP address, and IPaddr4 is the
least significant byte of the IP address. For example: For the IP address 192.168.2.15,
set these values:
– IPaddr1 = 192
– IPaddr2 = 168
– IPaddr3 = 2
– IPaddr4 = 15
The IP address cannot be any of the following values:
– 0.0.0.0 (for an active connection)
– Any broadcast IP address (for example, 255.255.255.255)
– Any multicast address
– The IP address of the local CPU
You can use the IP address of 0.0.0.0 for a passive connection. By selecting the IP
address of 0.0.0.0, the S7-200 SMART CPU accepts a connection from any remote IP
address. Selecting a non-zero IP address for a passive connection causes the CPU to
only accept a connection from the specified address.
● RemPort: The RemPort is the port number on the remote device. You use port numbers
for TCP and UDP protocols to route the message within the device.
The rules for remote port numbers are as follows:
– The valid port number range is 1 to 49151.
– The suggested range for port numbers is 2000 to 5000.
– The CPU ignores the remote port number for passive connections (You can set it to
zero).
● LocPort: The LocPort parameter is the port number on the local CPU. You use port
numbers for TCP and UDP protocols to route the message within the device. The local
port number must be unique for all passive connections.
The rules for local port numbers are as follows:
– The valid port number range is 1 to 49151.
– You cannot use port numbers 20, 21, 25, 80, 102, 135, 161, 162, 443, and 34962 to
34964. These ports have specific assignments.
– The suggested range for port numbers is 2000 to 5000.
– The local port numbers must be unique for passive connections (no duplicates).

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● RemTsap: The RemTsap (remote Transport Service Access Point (TSAP)) parameter is
a pointer to an S7-200 SMART string data type. You can only use the RemTsap
parameter for the ISO-on-TCP protocol. The remote TSAP string serves the same
purpose as a port number in routing the message to the proper connection.
The rules for the RemTsap are as follows:
– The TSAP is an S7-200 SMART string data type (a length byte followed by the
characters).
– The TSAP string must be at least 2 characters and no more than 16 characters.
● LocTsap: The LocTsap (local Transport Service Access Point (TSAP)) parameter is a
pointer to an S7-200 SMART string data type. You can only use the local TSAP
parameter for the ISO-on-TCP protocol. The local TSAP string serves the same purpose
as a port number in routing the message to the proper connection.
The rules for the LocTsap are as follows:
– The TSAP is an S7-200 SMART string data type (a length byte followed by the
characters).
– The TSAP string must be at least 2 characters and no more than 16 characters.
– If the TSAP is 2 characters, the first character must be a hexadecimal "E0".
– The TSAP cannot start with the string "SIMATIC-".

9.5.2 Open user communication library instructions

9.5.2.1 TCP_CONNECT instruction

The TCP_CONNECT instruction creates a connection to another device using the TCP
protocol.

LAD/FBD STL Description

TCP_CONNECT Req, Active, The TCP_CONNECT creates a TCP communications connection
ConnID, IPaddr1, IPaddr2, from the CPU to a communication partner.
IPaddr3, IPaddr4, RemPort,
LocPort, Done, Busy, Er-
ror, Status

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The connect operation is asynchronous and can take several scans to complete. The Busy
output has a value of TRUE while the connect operation is pending. When the CPU
completes the operation, the instruction sets either the Done or Error output. If there is an
error, the Status output contains the error code.
You must not change the input parameters of the TCP_CONNECT while the instruction is
busy. The CPU requires this so that it knows that this is a continuation of the call that started
the connection process.
You assign the connection ID (ConnID) input to the connection and then use this ConnID to
reference this connection when sending, receiving, or disconnecting.
The Active input bit determines whether this is an active connection (Active set to TRUE) or
a passive connection (Active set to FALSE).
If this is an active connection (a client), then the S7-200 SMART CPU attempts to contact
and create a connection to the specified IP address and remote port number (RemPort). The
CPU opens a local port (LocPort) to receive messages from the remote device.
When the Active input is set to FALSE, the S7-200 SMART CPU creates a passive (server)
connection. In this case, the CPU opens the requested local port (LocPort) and accepts
connection requests from a remote device. You should set the IP address to 0.0.0.0 if you
wish to accept a connection request from any remote IP address. If the IP address is non-
zero, the CPU accepts a connection request only from the specified IP address. The CPU
ignores the remote port number (RemPort) for a passive connection, and RemPort can be
set to zero.
You can call the TCP_CONNECT instruction anytime to determine the current status of a
connection. Set the Req input to FALSE and provide a valid connection ID (ConnID), and
TCP_CONNECT returns the following:
● Busy if the connect process is still progressing.
● Done if the connection is active and ready to send or receive.
● Error if the connection is not usable. Status contains one of the error codes to specify the
problem.
Note that active connections can require up to 30 seconds to determine if the remote device
will allow the connection or not. Passive connections show a Busy status until a remote
device attempts to connect to the CPU.
Note that the S7-200 SMART does not automatically attempt to reconnect to a device after
the connection has been closed. If the remote device breaks the device connection, your
program must execute another TCP_CONNECT instruction to reconnect the device. This is
true for both active and passive connections.

Table 9- 18 Parameters of the TCP_CONNECT instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
Req IN BOOL The CPU starts the connect operation if Req =
TRUE. If Req = FALSE, then the outputs show
the current status of the connection.
Active IN BOOL • TRUE = active connection
• FALSE = passive connection

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Parameter Declaration Data type Description

ConnID IN WORD The CPU uses the Connection ID (ConnID) num-
ber to identify this connection for the other in-
structions. The possible ConnID range is 0 to
65534.
IPaddr1 IN BYTE These are the four IP address octets. IPaddr1 is
... the most significant byte and IPaddr4 is the least
significant byte of the IP address.
IPaddr4
RemPort IN WORD The RemPort is the port number on the remote
device. The remote port number range is 1 to
49151. Use zero for passive connections.
LocPort IN WORD The LocPort is the port number on the local de-
vice. The local port number range is 1 to 49151
with some restrictions. Refer to the LocPort defi-
nition in "Parameters common to the OUC library
instructions" (Page 496).
Done OUT BOOL The instruction sets the Done output when the
connect operation is complete with no errors.
Busy OUT BOOL The instruction sets the Busy output while the
connection operation is in progress.
Error OUT BOOL The instruction sets the Error output when the
connection operation is complete with an error.
Refer to "Open user communication library in-
struction error codes" (Page 517) for further in-
formation.
Status OUT BYTE The Status output shows the error code if the
instruction sets the Error output. Status is zero
(no error) if the instruction sets the Busy or Done
outputs.

Example
This is an example usage of the TCP_CONNECT instruction:

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9.5.2.2 ISO_CONNECT instruction

The ISO_CONNECT instruction creates a connection to another device using the ISO-on-
TCP protocol. This protocol uses RFC1006 in addition to the TCP protocol to better delineate
messages. The advantage of ISO-on-TCP is that every sent message results in a different
received message. The ISO-on-TCP protocol never combines multiple received messages
into one message, as can happen with TCP protocol. The ISO-on-TCP protocol uses TSAPs
(Transport Services Access Point) to route the message in the device instead of ports.

LAD/FBD STL Description

ISO_CONNECT Req, Active, The ISO_CONNECT creates an ISO-on-TCP communications
ConnID, IPaddr1, IPaddr2, connection from the CPU to a communication partner.
IPaddr3, IPaddr4, RemTsap,
LocTsap, Done, Busy, Er-
ror, Status

The connect operation is asynchronous and can take several scans to complete. The
instruction sets the Busy output while the connect operation is pending. When the CPU
completes the operation, the instruction sets either the Done or Error output. If there is an
error, the Status output contains the error code.
You must not change the input parameters of the ISO_CONNECT while the instruction is
busy. The CPU requires this so that it knows that this is a continuation of the call that started
the connection process.
You assign the connection ID (ConnID) input to the connection and then use this ConnID to
reference this connection when sending, receiving, or disconnecting.
The Active input bit determines whether this is an active connection (Active set to TRUE) or
a passive connection (Active set to FALSE).
If this is an active connection (a client), then the S7-200 SMART CPU attempts to contact
and create a connection to the specified IP address and remote TSAP (RemTsap). The CPU
opens a local TSAP (LocTsap) to receive messages from the remote device.
When the Active input is FALSE, the S7-200 SMART CPU creates a passive (server)
connection. In this case, the CPU opens the requested local TSAP (LocTsap) and accepts
connection requests from a remote device. You should set the IP address to 0.0.0.0 if you
wish to accept a connection request from any remote IP address. If the IP address is non-
zero, the CPU accepts a connection request only from the specified IP address. The CPU
ignores the remote TSAP string (RemTsap) for passive connections, and the RemTsap can
be set to an empty string (for example, "").

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You can call the ISO_CONNECT instruction anytime to determine the current status of a
connection. Set the Req input to FALSE and provide a valid connection ID (ConnID), and
ISO_CONNECT returns the following:
● Busy if the connect process is still progressing.
● Done if the connection is active and ready to send or receive.
● Error if the connection is not usable. Status contains one of the error codes to specify the
problem.
Note that active connections can require up to 30 seconds to determine if the remote device
will allow the connection or not. Passive connections show a Busy status until a remote
device attempts to connect to the CPU.
Note that the S7-200 SMART does not automatically attempt to reconnect to a device after
the connection has been closed. If the remote device breaks the device connection, your
program must execute another ISO_CONNECT instruction to reconnect the device. This is
true for both active and passive connections.

Table 9- 19 Parameters of the ISO_CONNECT instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
Req IN BOOL The CPU starts the connect operation if Req = TRUE. If
Req = FALSE, then the outputs show the current status
of the connection.
Active IN BOOL • TRUE = active connection
• FALSE = passive connection
ConnID IN WORD The CPU uses the Connection ID (ConnID) number to
identify this connection for the other instructions. The
possible ConnID range is 0 to 65534.
IPaddr1 IN BYTE These are the four IP address octets. IPaddr1 is the
... most significant byte and IPaddr4 is the least significant
byte of the IP address.
IPaddr4
RemTsap IN DWORD The RemPort is the remote TSAP string. The program
uses a pointer to pass the string. (Refer to the example
following this table for more information.)
LocTsap IN DWORD The LocPort is the local TSAP string. The program uses
a pointer to pass the string. (Refer to the example fol-
lowing this table for more information.)
Done OUT BOOL The instruction sets the Done output when the connect
operation is complete with no errors.
Busy OUT BOOL The instruction sets the Busy output while the connec-
tion operation is in progress.
Error OUT BOOL The instruction sets the Error output when the connec-
tion operation is complete with an error. Refer to "Open
user communication library instruction error codes"
(Page 517) for further information.
Status OUT BYTE The Status output shows the error code if the instruction
sets the Error output. Status is zero (no error) if the
instruction sets the Busy or Done outputs.

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Example
This is an example usage of the ISO_CONNECT instruction:

STEP7-Micro/WIN SMART always uses pointers to pass a string to the ISO_CONNECT

instruction for the RemTsap and the LocTsap. If you use a constant string (as in the example
above), STEP7-Micro/WIN SMART automatically creates the string and the pointer. If you
wish to create strings in a Data Block and then pass a pointer to one of these strings, you
would follow these steps:
1. In the Data Block, create the strings:
– VB100 "machine_1"
– VB120 "machine_2"
2. Use "&VB100" or "&VB120" (without the quote marks) for the TSAP parameters on the
ISO_CONNECT instruction.

9.5.2.3 UDP_CONNECT instruction

The UDP_CONNECT instruction creates a passive connection using UDP protocol. UDP is a
connectionless protocol so there is no actual connection created between this CPU and the
remote device. The UDP connection opens the selected local port to use with UDP protocol.

LAD/FBD STL Description

UDP_CONNECT Req, ConnID, The UDP_CONNECT creates a passive connection using UDP
LocPort, Done, Busy, Er- protocol to open a selected local port.
ror, Status

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The UDP_CONNECT instruction only requires a connection ID and a local port number to
create the connection. One UDP connection can send messages to any number of other
devices since the IP address and remote port are supplied with each UDP_SEND instruction.
You will need multiple UDP connections only if you require multiple local ports. You cannot
use the same local port number for multiple UDP connections. All local port numbers must
be unique.
The connect operation is asynchronous and can take several scans to complete. There is no
active connection establishment with the remote device, nor are we waiting for another
device to connect to this CPU. The Busy output is set while the connect operation is
pending. When the connect operation is complete, the program sets the Done output. The
program sets the Error output only if there is a problem with the input parameters or there is
no passive connection available. The Status output byte contains the error code if the
program sets the Error bit.
You must not change the parameters of the UDP_CONNECT while the instruction is busy so
that the CPU knows this is a continuation of the call that started the connection process.
You can call the UDP_CONNECT instruction to determine the current status of a connection.
Set the Req input FALSE and provide a valid connection ID (ConnID), and the
UDP_CONNECT instruction returns the following:
● The instruction sets the Done output if the connection is active and ready to send or
receive. This only means that you can use the connection. This is not an indication that
there is any remote device present.
● The instruction sets the Busy output if the connect is still processing.
● The instruction sets the Error output if the connection is not usable. The Status output
byte contains one of the error codes to specify the problem.

Table 9- 20 Parameters of the UDP_CONNECT instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
Req IN BOOL The CPU starts the connect operation if Req = TRUE. If
Req = FALSE, then the outputs show the current status
of the connection.
ConnID IN WORD The CPU uses the Connection ID (ConnID) number to
identify this connection for the other instructions. The
possible ConnID range is 0 to 65534.
LocPort IN WORD The LocPort is the port number on the local device. The
local port number range is 1 to 49151 with some re-
strictions. Refer to the LocPort definition in "Parameters
common to the OUC library instructions" (Page 496).
Done OUT BOOL The instruction sets the Done output when the connect
operation is complete with no errors.
Busy OUT BOOL The instruction sets the Busy output while the connection
operation is in progress.

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Parameter Declaration Data type Description

Error OUT BOOL The instruction sets the Error output when the connec-
tion operation is complete with an error. Refer to "Open
user communication library instruction error codes"
(Page 517) for further information.
Status OUT BYTE The Status output shows the error code if the instruction
sets the Error output. Status is zero (no error) if the in-
struction sets the Busy or Done outputs.

Example
This is an example usage of the UDP_CONNECT instruction:

9.5.2.4 TCP_SEND instruction

The TCP_SEND instruction transmits the requested number of bytes (DataLen) from the
requested buffer location (DataPtr) over the existing connection (ConnID). You use the
instruction for both TCP protocol and for ISO-on-TCP protocol.

LAD/FBD STL Description

TCP_SEND Req, ConnID, The TCP_SEND transmits the requested number of bytes from the
DataLen, DataPtr, Done, requested buffer location over an existing connection.
Busy, Error, Status

The TCP_SEND instruction initiates sending the specified number of bytes when the
following occur:
● The program calls the instruction with the Req input set to TRUE.
● The connection is not currently busy with another send operation.
The Req input is level-triggered. It is recommended that you put a positive edge trigger on
the Req input so that the instruction does not initiate unintended send operations. The

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program ignores the Req input while the TCP_SEND is busy. The Done, Busy, and Error
outputs and the Status output byte show the status of the TCP_SEND for each call.
The instruction displays the Done or Error status for one call of TCP_SEND after the send
operation is complete. After that, the TCP_SEND responds with error code 24, which means
no operation pending, if called with the Req input set to FALSE. If the Req input is left set to
TRUE, the program initiates another send operation. The figure below shows the relationship
of the input and output parameters.

① Req is set TRUE so that the message send begins. Busy is set TRUE.
② The message send is complete. Done is set, and Busy is cleared.
③ EN is TRUE, and Req is FALSE, but no message send is in progress. So, Error is set with
error code 24.
④ Req is set TRUE again, so another message send begins. Busy is set TRUE.
⑤ The message send is complete. Done is set, and Busy is cleared for one scan.
⑥ Req remains TRUE, so another message send begins.
⑦ The message send is complete.

The maximum amount of data that you can send in one send operation is 1024 bytes. The
program copies the data from the send buffer in user memory to an internal buffer when the
TCP_SEND executes with the Req input set TRUE. You can change the program send
buffer after the TCP_SEND executes and the instruction sets the Busy output.

Table 9- 21 Parameters of the TCP_SEND instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
Req IN BOOL The CPU starts the send operation if Req = TRUE. If
Req = FALSE, then the outputs show the current sta-
tus of the send operation.
ConnID IN WORD The Connection ID (ConnID) is the number of the
connection for this send operation. Use the ConnID
that you selected for the TCP_CONNECT operation.
DataLen IN WORD The DataLen is the number of bytes to transmit
(1 to 1024).

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Parameter Declaration Data type Description

DataPtr IN DWORD The DataPtr is the pointer to the data to be sent. This
is an S7-200 SMART pointer to I, Q, M, or V memory
(for example, &VB100).
Done OUT BOOL The instruction sets the Done output when the send
operation is complete with no errors.
Busy OUT BOOL The instruction sets the Busy output while the send
operation is in progress.
Error OUT BOOL The instruction sets the Error output when the send
operation is complete with an error. Refer to "Open
user communication library instruction error codes"
(Page 517) for further information.
Status OUT BYTE The Status output shows the error code if the instruc-
tion sets the Error output. Status is zero (no error) if
the instruction sets the Busy or Done outputs.

Example
This is an example usage of the TCP_SEND instruction:

9.5.2.5 TCP_RECV instruction

The TCP_RECV instruction retrieves data over an existing connection. You use this
instruction for both TCP protocol and ISO-on-TCP protocol.

LAD/FBD STL Description

TCP_RECV ConnID, MaxLen, The TCP_RECV retrieves data over an existing connection.
DataPtr, Done, Busy, Er-
ror, Status, Length

The TCP_RECV instruction only has an EN (Enable) input. The TCP_RECV instruction has
no Req (Request) input. After the first execution of the TCP_RECV instruction, the status bits

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show the instruction is busy. Subsequent calls to TCP_RECV show a busy status until the
CPU receives data on the specified connection.
After the CPU receives a message on the specified connection, the next execution of the
TCP_RECV instruction performs the following tasks:
● Copies the message data to your program's data area (DataPtr)
● Sets the Length output to the number of bytes received
● Sets the Done output, clears the Busy and Error outputs, and sets the Status output byte
value to zero (no error)
You should assign the receive area/buffer (DataPtr) and the maximum length of the receive
buffer (MaxLen) so there is no possibility of a buffer overrun. If the CPU receives more bytes
than can fit into your program's buffer (as specified by MaxLen), the TCP_RECV instruction
copies MaxLen bytes to your program's data area and discards the rest of the received
bytes. In this situation, the instruction sets the Error output and the Status output byte
displays error code 25, which means the receive buffer is too small.
The maximum amount of data that you can receive in one message is 1024 bytes. The
TCP_RECV instruction always operates in a mode that allows receipt of messages of
varying lengths.
The TCP_RECV instruction operates differently depending on the protocol used. You
selected the protocol for the connection when you called either TCP_CONNECT (TCP
protocol) or ISO_CONNECT (ISO-on-TCP protocol) to create the connection.
Using TCP protocol, the TCP_RECV instruction returns all the bytes received by the
S7-200 SMART CPU on the specified connection since the last time your program called the
TCP_RECV instruction. Your program must call the TCP_RECV instruction often enough to
delineate the messages properly because TCP acts as a "streaming" protocol. There is no
delineation of the messages (no begin or end markers) in TCP protocol. Therefore, the CPU
does not know when messages start or end.
For example, let us suppose that there is a TCP client that sends four 20-byte messages to
the CPU in rapid succession, and your program does not call the TCP_RECV instruction
during this time. When the program does call the TCP_RECV instruction after all four
messages have been accepted by the CPU, the TCP_RECV instruction returns this as one
receive message of 80 bytes. Your program is responsible for calling the TCP_RECV
instruction often enough to receive each message as it is sent.
When you create a connection using the ISO-on-TCP protocol, the protocol itself delineates
the messages. The TCP_RECV instruction receives and holds all messages sent from the
remote device as separate messages in the CPU, no matter when or how often the program
calls the TCP_RECV instruction.

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For example, let us suppose this time there is an ISO-on-TCP client that sends four 20-byte
messages to the CPU in rapid succession. Assume also that your program does not call the
TCP_RECV instruction during this time. The ISO-on-TCP protocol delivers the four
messages during four subsequent calls to the TCP_RECV instruction (one message per
call). This happens because ISO-on-TCP has start and end markers in the protocol to
delineate the messages and separate them in the receiving device.

Table 9- 22 Parameters of the TCP_RECV instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
ConnID IN WORD The Connection ID (ConnID) is the number of the connec-
tion for this receive operation (defined during the connect
process).
MaxLen IN WORD The MaxLen is the maximum number of bytes to accept
(for example, the size of the buffer at DataPtr (1 to 1024)).
DataPtr IN WORD The DataPtr is the pointer to where the receive data should
be stored. This is an S7-200 SMART pointer to I, Q, M, or
V memory (for example, &VB100).
Done OUT BOOL The instruction sets the Done output when the receive
operation is complete with no errors. When the instruction
sets the Done output, the Length output is valid.
Busy OUT BOOL The instruction sets the Busy output while the receive op-
eration is in progress.
Error OUT BOOL The instruction sets the Error output when the receive
operation is complete with an error. Refer to "Open user
communication library instruction error codes" (Page 517)
for further information.
Status OUT BYTE The Status output shows the error code if the instruction
sets the Error output. Status is zero (no error) if the instruc-
tion sets the Busy or Done outputs.
Length OUT WORD The Length is the actual number of bytes received. Only
when the instruction sets the Done or Error outputs is the
Length valid. If the instruction sets the Done output, then
the instruction received the entire message. If the instruc-
tion sets the Error output, the message was greater than
the buffer size (MaxLen) and has been truncated.

Example
This is an example usage of the TCP_RECV instruction:

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9.5.2.6 UDP_SEND instruction

The UDP_SEND instruction transmits the requested number of bytes (DataLen) from the
requested buffer location (DataPtr) to the device specified by the IP address (IPaddr1 –
IPaddr4) and port (RemPort). This instruction is used only for UDP protocol and connections
created with UDP_CONNECT.

LAD/FBD STL Description

UDP_SEND Req, ConnID, The UDP_SEND instruction transmits the requested number of
DataLen, DataPtr, IPaddr1, bytes from the requested buffer location to the device specified by
IPaddr2, IPaddr3, IPaddr4, the IP address and port.
RemPort, Done, Busy, Er-
ror, Status

The UDP_SEND instruction initiates sending the specified number of bytes when the
following occur:
● The program calls the instruction with the Req input set to TRUE.
● The connection is not currently busy with another send operation.
The Req input is level-triggered. It is recommended that you put a positive edge trigger on
the Req input so that the instruction does not initiate unintended send operations. The
program ignores the Req input while the UDP_SEND is busy. The Done, Busy, and Error
outputs and the Status output byte show the status of the UDP_SEND for each call.
The instruction displays the Done or Error status for one call of UDP_SEND after the send
operation is complete. After that, the UDP_SEND responds with error code 24, which means
no operation pending, if called with the Req input set FALSE. If the Req input is left set to
TRUE, the program initiates another send operation. The figure below shows the relationship
of the input and output parameters.

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① Req is set TRUE so that the message send begins. Busy is set TRUE.
② The message send is complete. Done is set, and Busy is cleared.
③ EN is TRUE, and Req is FALSE, but no message send is in progress. So, Error is set with
error code 24.
④ Req is set TRUE again, so another message send begins. Busy is set TRUE.
⑤ The message send is complete. Done is set, and Busy is cleared for one scan.
⑥ Req remains TRUE, so another message send begins.
⑦ The message send is complete.

The maximum amount of data that you can send in one send operation is 1024 bytes. The
program copies the data from the send buffer in user memory to an internal buffer when the
UDP_SEND executes with the Req input set to TRUE. You can change the program send
buffer after the UDP_SEND executes and the instruction sets the Busy output.
The UDP_SEND instruction requires the IP address and port number on the remote device.
When the UDP_CONNECT created the connection, the local port was set. The IP address
(IPaddrx) and the remote port number (RemPort) are subject to the same rules and
restrictions as described earlier. (Refer to "Parameters common to the OUC library
instructions" (Page 496) for these rules.)
Note that UDP messages are not guaranteed to be delivered. There is no error returned if
the remote device is not present.

Table 9- 23 Parameters of the UDP_SEND instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
Req IN BOOL The CPU starts the send operation if Req = TRUE. If
Req = FALSE, then the outputs show the current status of
the send operation.
ConnID IN WORD The Connection ID (ConnID) is the number of the connec-
tion for this send operation (defined during the connect
process with UDP_CONNECT).
DataLen IN WORD The DataLen is the number of bytes to transmit (1 to
1024).

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Parameter Declaration Data type Description

DataPtr IN DWORD The DataPtr is the pointer to the data to be sent. This is
an S7-200 SMART pointer to I, Q, M, or V memory (for
example, &VB100).
IPaddr1 IN BYTE These are the four IP address octets. IPaddr1 is the most
... significant byte and IPaddr4 is the least significant byte of
the IP address.
IPaddr4
RemPort IN WORD The RemPort is the port number on the remote device.
The remote port number range is 1 to 49151.
Done OUT BOOL The instruction sets the Done output when the connect
operation is complete with no errors.
Busy OUT BOOL The instruction sets the Busy output while the connection
operation is in progress.
Error OUT BOOL The instruction sets the Error output when the connection
operation is complete with an error. Refer to "Open user
communication library instruction error codes" (Page 517)
for further information.
Status OUT BYTE The Status output shows the error code if the instruction
sets the Error output. Status is zero (no error) if the in-
struction sets the Busy or Done outputs.

Example
This is an example usage of the UDP_SEND instruction:

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9.5.2.7 UDP_RECV instruction

The UDP_RECV instruction retrieves data over an existing connection. This instruction is
used only for UDP protocol on connections created with UDP_CONNECT.

LAD/FBD STL Description

UDP_RECV ConnID, MaxLen, The UDP_RECV retrieves data over an existing connection.
DataPtr, Done, Busy, Er-
ror, Status, Length,
IPaddr1, IPaddr2, IPaddr3,
IPaddr4, RemPort

The UDP_RECV instruction only has an EN (Enable) input. The UDP_RECV instruction has
no Req (Request) input. After the first execution of the UDP_RECV instruction, the status
outputs show the instruction is busy. Subsequent calls to UDP_RECV show a busy status
until the CPU receives data on the specified connection.
After the CPU receives a message on the specified connection, the next execution of the
UDP_RECV instruction performs the following tasks:
● Copies the message data to your program's data area (DataPtr)
● Sets the returned Length to the number of bytes received
● Sets the IP address to the remote device that sent the message
● Set the remote port number (RemPort) to the remote device’s port
● Sets the Done output, clears the Busy and Error outputs, and sets the Status output byte
value to zero (no error)
You should assign the receive area/buffer (DataPtr) and the maximum length of the receive
buffer (MaxLen) so there is no possibility of a buffer overrun. If the CPU receives more bytes
than can fit into your program's buffer (as specified by MaxLen), the UDP_RECV instruction
copies MaxLen bytes to your program's data area and discards the rest of the received
bytes. In this situation, the instruction sets the Error output and the Status output byte
displays error code 25, which means the receive buffer is too small.
The maximum amount of data that you can receive in one message is 1024 bytes. The
UDP_RECV instruction always operates in a mode that allows receipt of messages of
varying lengths. Each message from a remote device is delineated as a separate message
in the S7-200 SMART CPU. The UDP_RECV instruction only returns one received message
for each call of the instruction.

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The UDP_RECV instruction also returns the IP address and port number of the remote
device. This allows your program to respond to the remote device with a UDP_SEND where
the remote IP address and port are required parameters.

Table 9- 24 Parameters of the UDP_RECV instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
ConnID IN WORD The CPU uses the Connection ID (ConnID) number for
this receive operation (defined during the connect pro-
cess).
MaxLen IN WORD The MaxLen is the maximum number of bytes to accept
(for example, the size of the buffer at DataPt
(1 to 1024)).
DataPtr IN DWORD The DataPtr is the pointer to where the receive data
should be stored. This is an S7-200 SMART pointer to I,
Q, M, or V memory (for example, &VB100).
Done OUT BOOL The instruction sets the Done output when the receive
operation is complete with no errors. When the instruc-
tion sets the Done output, the Length output is valid.
Busy OUT BOOL The instruction sets the Busy output while the receive
operation is in progress.
Error OUT BOOL The instruction sets the Error output when the receive
operation is complete with an error. Refer to "Open user
communication library instruction error codes"
(Page 517) for further information.
Status OUT BYTE The Status output shows the error code if the instruction
sets the Error output. Status is zero (no error) if the
instruction sets the Busy or Done outputs.
Length OUT WORD The Length is the actual number of bytes received. Only
when the instruction sets the Done or Error outputs is
the Length valid. If the instruction sets the Done output,
then the instruction received the entire message. If the
instruction sets the Error output, the message was
greater than the buffer size (MaxLen) and has been
truncated.
IPaddr1 OUT BYTE These are the four IP address octets of the remote
... device that sent the message. IPaddr1 is the most sig-
nificant byte and IPaddr4 is the least significant byte of
IPaddr4
the IP address.
RemPort OUT WORD The RemPort is the port number of the remote device
that sent the message.

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Example
This is an example usage of the UDP_RECV instruction:

9.5.2.8 DISCONNECT instruction

The DISCONNECT instruction terminates an existing communication connection. The
DISCONNECT instruction is used for all protocols.

LAD/FBD STL Description

DISCONNECT ConnID, The DISCONNECT terminates an existing communication connec-
LocPort, Done, Busy, Er- tion for all protocols.
ror, Status

The DISCONNECT instruction initiates the connection termination when the program calls
the DISCONNECT instruction with the Req input set TRUE. The Req input is level-triggered.
It is recommended that you put a positive edge trigger on the Req input.
If the requested connection (ConnID) is currently busy connecting, disconnecting, or cannot
be found because the connection has been reused, the DISCONNECT instruction returns an
error.
The DISCONNECT instruction displays the Done or Error output status for at least one call
of the instruction after the disconnect operation is complete. The instruction may return the
status of the DISCONNECT instruction for the specified connection for subsequent calls until
the CPU reuses the connection for another connect operation.

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After the DISCONNECT instruction completes a disconnect, if the program calls the
DISCONNECT instruction with Req set FALSE, the instruction returns error code 24, which
means no operation pending.

Table 9- 25 Parameters of the DISCONNECT instruction

Parameter Declaration Data type Description

EN IN BOOL Enable input
Req IN BOOL The CPU starts the disconnect operation if Req =
TRUE.
ConnID IN WORD The CPU uses the Connection ID (ConnID) number
to identify the connection to be terminated (defined
during the connect process).
Done OUT BOOL The instruction sets the Done output when the dis-
connect operation is complete with no errors.
Busy OUT BOOL The instruction sets the Busy output while the dis-
connect operation is in progress.
Error OUT BOOL The instruction sets the Error output when the dis-
connect operation is complete with an error. Refer to
"Open user communication library instruction error
codes" (Page 517) for further information.
Status OUT BYTE The Status output shows the error code if the instruc-
tion sets the Error output. Status is zero (no error) if
the instruction sets the Busy or Done outputs.

Exampled
This is an example usage of the DISCONNECT instruction:

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9.5.3 Open user communication library instruction error codes

The following table lists the Open User Communication (OUC) library (Page 495) instruction
error codes:

Error code Description C S R D

O E E I
N C S
N
D V
N C
O
E
N
C
N
T
E
C
T
0 No error X X X X
1 The data length input parameter is greater than the max- X X
imum allowed (1024 bytes).
2 The data buffer is not in I, Q, M, or V memory areas. X X
3 The data buffer does not fit in the memory area. X X
5 The connection is locked in another context. You are X X X X
attempting to access the same connection in both the
background (the Main) and in an interrupt program organ-
izational unit (POU) at the same time.
6 A UDP IP address or port error X
7 An instance mismatch: The connection is busy with an- X X X X
other instance or the input data does not match the data
stored for the requested connection ID when the request
was initiated.
8 The Connection ID does not exist because the connection X X X X
has never been created, or the connection was terminat-
ed by your program using the DISCONNECT instruction.
9 A TCP_CONNECT, ISO_CONNECT, or UDP_CONNECT X X X
instruction is in progress with this Connection ID.
10 A DISCONNECT instruction is in progress with this Con- X X X
nection ID.
11 A TCP_SEND or UDP_SEND instruction is in progress X X
with this Connection ID.
12 A temporary communication error has occurred. The X X X
connection cannot be started at this time. Try again.
13 The connection partner refused or actively dropped the X X X
connection. The partner issued a disconnect to this CPU.
14 The CPU cannot reach the connection partner. There was X X X
no answer to the connect request.
15 The CPU aborted the connection due to inconsistencies. X X X X
Disconnect and reconnect to correct the situation.
16 The Connection ID is already in use with a different IP X
address, port, or TSAP combination.

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Error code Description C S R D

O E E I
N C S
N
D V
N C
O
E
N
C
N
T
E
C
T
17 No connection resource is available. All connections of X
the requested type (active/passive) are in use.
18 The local or remote port number is reserved or the port X
number is already in use for another server (passive)
connection.
19 One of the following IP address errors have occurred: X
• The IP address is invalid (for example, address
0.0.0.0).
• This IP address is the IP address of this CPU.
• This CPU has IP address 0.0.0.0.
• The IP address is a broadcast or multicast address.
20 A local or remote TSAP error (ISO-on-TCP only) X
21 An invalid connection ID (65535 is reserved) X
24 There is no operation pending so there is no status to X X
report.
25 The receive buffer is too small: The CPU received more X
bytes than the buffer length supports. The CPU discards
the extra bytes.

31 Unknown error. Disconnect and reconnect to fix the prob- X X X X

lem.

9.5.4 Open user communication library example

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

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9.5.4.1 Active partner (client)

This program implements a simple state machine to manage the creating of a connection,
cyclically sending/receiving a message, and handling errors.
The flow of this state machine is to connect, then repeatedly send and receive a message. If
the connection is dropped, the state machine tries to reconnect.
Refer to the "Active partner symbol table" (Page 528) to see the symbol table for this
program.
Network 1: On the first scan....
Initialize the State variable to initiate a connection. Clear the good and bad receive counts,
and initialize some data to send.

Network 2: Process the state machine...

Determine the current state of the state machine and jump to the label for the state handler.
If the state is ever illegal, the CPU goes to the STOP mode.

Network 3: State "Connect"...

Start the connection process.

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Network 4: Create an active connection to the passive device.

The program only calls the TCP_CONNECT instruction one time in this state. Set the Req
input to TRUE to start the connection process. Since this is the active side of the connection,
the instruction sets the Active input to TRUE.

Network 5: If Done is TRUE, the CPU established the connection to go to the "Idle" state.
If Busy is TRUE, go to the "Connect Wait" state to wait for the connection to be established.
If Error is TRUE, there is probably an error with the input parameters, so check to see what
state to go to next.
In all cases, exit the state machine for this scan. The program continues to the next state on
the next scan.

Network 6: State "Connect Wait"...

Wait in this state until there is a connection created to the passive device.

Network 7: Call the TCP_CONNECT instruction with Req = FALSE and the same
Connection ID (ConnID) as above. Do this to check the connection status and ensure that
the CPU established the connection.

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Network 8: If Done is TRUE, this means that the CPU established the connection, so
continue in the "Idle" state.
If Busy is TRUE, stay in the "Connect Wait" state. The TCP_CONNECT instruction
eventually times out and returns an error if the other device is not present, so you do not
need to have a time out mechanism for the connect process.
If Error is TRUE, there is a problem connecting to the passive device. In this case, just try
again by going back to the "Connect" state. Note that if the passive device is present but it
rejects the connection request, the connection errors very quickly and utilizes a great amount
of bandwidth as the CPU continues to attempt to create a connection.
In all cases, exit the state machine for this scan. The program continues to the next state on
the next scan.

Network 9: State "Idle"...

This state puts a time delay between messages so that you do not flood the network. The
symbol "IdleTimeDelay" specifies the delay time.

Network 10: Capture the interval timer and then change to the "Idle Wait" state to delay until
it is time to transmit again.

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Network 11: State "Idle Wait"...

Stay in this state for the number of milliseconds specified (IdleTimeDelay).

Network 12: Calculate the time since you entered the "Idle" state and, if this is greater than
the "IdleTimeDelay" value, change the state to the "Transmit" state.

Network 13: State 'Transmit"...

Network 14: Create the message to send to the passive device.

For the test program, fill the send buffer with 40 bytes (20 words). Write the number of bytes
to send into a variable so that you can use the same value in the "TransmitWait" state.

Network 15: Send the new message to the passive device. Set Req to TRUE to initiate the
new send operation.

Network 16: If Done is TRUE, the send is complete (probably will never happen this quickly),
so go to the "Receive" state on the next scan.

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If Busy is TRUE (this is the normal situation), go to the "Transmit Wait" state to wait for the
transmit to finish.
If Error is TRUE, check the reason, and you may need to change state if there is a
connection issue.

Network 17: State "Transmit Wait"...

Wait in this state until the transmit is complete.

Network 18: Call the TCP_SEND instruction with Req = FALSE to determine if the send is
complete. Be sure to use the same send length and buffer pointer that you used to initialize
the send request.

Network 19: If Done is TRUE, the send is complete, so go to the "Receive" state.
If Busy is TRUE, stay in the "Transmit Wait" state.
If Error is TRUE, check the reason for the error and change the state if there is a connection
issue.

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Network 20: State "Receive"...

Clean up the receive data area and prepare to receive the response.

Network 21: Clear the receive buffer and the "RecvLength" so that there is no data left from
the last received message.
Capture the current interval time value (in "RecvStartTime") to support a receive timeout and
then go to the "Receive Wait" state.

Network 22: State "Receive Wait"...

Stay in this state until you either receive some data or time out.

Network 23: Call the TCP_RECV instruction to get any messages that the CPU has
received.

Network 24: If Done is TRUE, the instruction received new data, so go to the "Receive
Check" state.
If Busy is TRUE, stay in the "Receive" state until you reach the receive timeout value. If you
time out in this state, disconnect the device and then reconnect it.
If Error is TRUE, check the error code to determine what to do next.

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Network 25: State "RecvCheck"...

Process the data returned from the passive device.

Network 26: This program only checks the returned data to ensure that you received the
same amount of data as was sent and that the first word matches the "Fill Pattern". Log
whether the response was good or bad, and then go to the "Idle" state to wait to send the
next message.

Network 27: Go to the "Idle" state in all situations.

Network 28: State "Disconnect"...

Initiate a disconnect.

Network 29: Initiate the disconnect with the ConnID by calling the DISCONNECT instruction
with Req = TRUE.

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Network 30: If Done is TRUE, this means that the disconnect is complete (probably will
never happen), so go try to reconnect.
If Busy is TRUE (this would be normal), go to the "Disconnect Wait" state.
If Error is TRUE, check the reason, and you may need to change state if there is a
connection issue.

Network 31: State "Disconnect Wait"...

Wait in this state for the disconnect operation to complete.

Network 32: Call the DISCONNECT instruction with Req = FALSE to check the status of the
disconnect operation.

Network 33: If Done is TRUE, this means that the disconnect is complete, so try to reconnect
on the next scan.
If Busy is TRUE (this would be normal), stay in the "Disconnect Wait" state.
If there is an error, check the reason, and you may need to change state based upon the
error code.

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Network 34: Exit Switch.

9.5.4.2 CheckErrors subroutine

The CheckErrors subroutine checks the Open User Communication error codes and
determines if the program requires a state change. You use the same CheckErrors
subroutine for both the Active partner (client) and Passive partner (server).
Network 1: The program malfunctioned if there is no error code. Disconnect and then
reconnect to correct this problem.

Network 2: If one of the partners drops the connection, the program displays error codes 8,
12, 13, and 14. The partners are currently disconnected.
In all these cases, reconnect to the partner. Set the state to "Connect".

Network 3: If the error is a parameter error (error codes 1 - 7), stop the program because
there is a configuration error with one of inputs to the function. Correct this in the program.
If the error code is 9 (connect in progress), 10 (disconnect in progress), or 11 (send in
progress), stop because the state machine is broken. The state machine is programmed to
stay in the associated waiting state until the operation is complete, and these errors should
never occur.
If the error code is between 16 and 21, these constitute connect parameter errors and should
not appear here. If these errors occur, there is a malfunction, so stop program execution.
If the SEND and DISCONNECT instructions return error 24, there is no operation currently
pending. This probably means that the operation is complete; however, error 24 should
never appear based upon the state machine. Consider this an error, and go to stop.

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Network 4: The program returns errors 15 and 31 if there are problems with the connection.
Disconnect and then reconnect to correct this problem.

Network 5: The program returns error 25 when the RECV function receives more data than
the buffer can support. In our case, continue as if nothing happened.

9.5.4.3 Active partner symbol table

The table below lists the Symbol names, addresses, and comments for the Active partner
(client) program.

Symbol Address Comments

Always_On SM0.0 Always ON
First_Scan_On SM0.1 On for the first scan cycle only
State VB0
IdleTime VD4
IdleTimeStart VD8
RecvGoodCount VD20
RecvBadCount VD24
RecvStartTime VD28
RecvTime VD32
FillPattern VW12
RecvLength VW16
SendLength VW18
SendBufferW VW1000
RecvBufferW VW2000
StateConnect 1
StateConnectWait 2
StateIdle 3
StateIdleWait 4
StateTransmit 5

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Symbol Address Comments

StateTransmitWait 6
StateRecv 7
StateRecvWait 8
StateRecvCheck 9
StateDisconnect 10
StateDisconnectWait 11
ExitSwitch 19
RecvTimeout 100 Milliseconds for receive timeout
IdleTimeDelay 250 Milliseconds between send commands

9.5.4.4 Passive partner (server)

This program implements a simple state machine to manage the opening of a connection,
receiving a message, sending a response, and handling errors.
The flow of this state machine is to connect, then repeatedly receive a message and send a
response. If the connection is dropped, the state machine reopens the passive connection.
Refer to the "Passive partner symbol table" (Page 536) to see the symbol table for this
program.
Network 1: On the first scan....
Initialize the State variable to initiate a connection.

Network 2: Process the state machine...

Determine the current state of the state machine and jump to the label for the state handler.
If the state is ever illegal, the CPU goes to the STOP mode.

Network 3: State Connect...

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Network 4: Start the connection process. This is a server so set the Active input FALSE. Set
the IPaddr inputs to zero so that the server accepts a connection from any address. Set the
RemPort to zero because you do not need it for a server connection. Call the
TCP_CONNECT instruction with the Req input TRUE to start the connection process.

Network 5: If Done is TRUE, the CPU established the connection so go to the "Idle" state.
If Busy is TRUE, go to the "Connect Wait" state to wait for the connection to be established.
If Error is TRUE, there is probably an error with the input parameters, so check to see what
state to go to next.
In all cases, exit the state machine for this scan. The program continues to the next state on
the next scan.

Network 6: State "Connect Wait"...

Wait in this state until the active partner creates a connection to this CPU.

Network 7: Call the TCP_CONNECT instruction with Req = FALSE and the same
Connection ID (ConnID) as above. Do this to check the connection status.

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Network 8: If Done is TRUE, this means that the CPU established the connection so
continue in the "Idle" state.
If Busy is TRUE, stay in the "Connect Wait" state. Since this is a passive connection, stay in
the "Busy" state until the active partner connects to the CPU. There is no timeout for a
passive connection.
If Error is TRUE, a problem occurred so go back and try again to connect on the next scan.
In all cases, exit the state machine for this scan. The program continues to the next state on
the next scan.

Network 9: State Receive...

Stay in this state until the server receives some data.

Network 10: Call the TCP_RECV instruction to get any messages that the CPU has
received.

Network 11: If Done is TRUE, the CPU received new data so go to the "Receive Check"
state.
If Busy is TRUE, stay in the "Receive" state until you receive some data.
If Error is TRUE, check the error code to determine what to do next.

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In all cases, exit the state machine for this scan. The program continues to the next state on
the next scan.

Network 12: State "Receive Check"...

Check and process the received data.

Network 13: In this program, you echo the data back to the partner. Copy all of the received
bytes to the send buffer.
Change the state to "Transmit", and exit until the next scan.

Network 14: State "Transmit"...

Network 15: Send the data back to the partner.

Network 16: If Done is TRUE, the send is complete (probably never happen this quickly), so
go to the "Receive" state on the next scan.

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If Busy is TRUE (this is the normal situation), go to the "Transmit Wait" state to wait for the
transmit to finish.
If Error is TRUE, check the reason, and you may need to change state if there is a
connection issue.

Network 17: State "Transmit Wait"...

Wait in this state until the transmit is complete.

Network 18: Call the TCP_SEND instruction with Req = FALSE to determine when the send
is complete. Be sure to use the same send length and buffer pointer that you used to
initialize the send request.

Network 19: If Done is TRUE, the send is complete so go to the "Receive" state.
If Busy is TRUE, stay in the "Transmit Wait" state.
If Error is TRUE, check the reason for the error and change the state if there is a connection
issue.

Network 20: State "Disconnect"...

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Initiate a disconnect.

Network 21: Initiate the disconnect with the ConnID by calling the DISCONNECT instruction
with Req = TRUE.

Network 22: If Done is TRUE, this means that the disconnect is complete (probably will
never happen), so try to reconnect.
If Busy is TRUE (this would be normal), go to the "Disconnect Wait" state.
If Error is TRUE, check the reason, and you may need to change state if there is a
connection issue.

Network 23: State "Disconnect Wait"...

Wait in this state for the disconnect operation to complete.

Network 24: Call the DISCONNECT instruction with Req = FALSE to check the status of the
disconnect operation.

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Network 25: If Done is TRUE, this means that the disconnect is complete, so try to reconnect
on the next scan.
If Busy is TRUE (this would be normal), stay in the "Disconnect Wait" state.
If there is an error, check the reason, and you may need to change state based upon the
error code.

Network 26: Exit Switch.

9.5.4.5 CheckErrors subroutine

The CheckErrors subroutine (Page 527) checks the Open User Communication error codes
and determines if the program requires a state change. You use the same CheckErrors
subroutine for both the Active partner (client) and Passive partner (server).

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9.5.4.6 Passive partner symbol table

The table below lists the Symbol names, addresses, and comments for the Passive partner
(server) program.

Symbol Address Comments

Always_On SM0.0 Always ON
First_Scan_On SM0.1 On for the first scan cycle only
State VB0
SendBuffer VB1000
RecvBuffer VB2000
RecvLength VW16
SendLength, VW18
SendBufferW VW1000
RecvBufferW VW2000
StateConnect 1
StateConnectWait 2
StateTransmit 3
StateTransmitWait 4
StateReceive 5
StateRecvCheck 6
StateDisconnect 7
StateDisconnectWait 8
ExitSwitch 10

9.6 PN Read Write Record library

9.6.1 PN Read Write Record features

PN Read Write Record library includes the following two instructions:
● PN_RD_REC: Read a data record from any connected PROFINET device
● PN_WR_REC: Write a data record to any connected PROFINET device.

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9.6.2 Input and output interface of PN Read Write Record library

The PN_RD_REC and PN_WR_REC instructions are as follows:

Table 9- 26 PN_RD_REC and PN_WR_REC

LAD/FBD STL Description

CALL PN_RD_REC, REQ,DeviceNum, API- Use the PN_RD_REC instruction to
Num, SlotNum, SubslotNum, RecordIndex, read a data record from PROFINET
DataLength, DataAddress, ActualDataLen, device.
PnErrorCode, Done, STATUS

CALL PN_WR_REC, REQ,DeviceNum, API- Use the PN_WR_REC instruction to

Num, SlotNum, SubslotNum, RecordIndex write a data record to PROFINET de-
BufferLength, DataAddress, ActualDataLen, vice.
PnErrorCode, Done, STATUS

The parameters of the PN_RD_REC and PN_WR_REC instructions are as follows:

Table 9- 27 Parameters of PN_RD_REC and PN_WR_REC instructions

Parameter and type Data type Description

REQ IN BOOL REQ=1: Transfer data record
Device Number IN WORD Device Number, API Number, Slot Number and SubSlot Number are used to
Note: address a submodule.
The value range You can find the Device Number, API Number, Slot Number and SubSlot
is from 1 to 8. Number in the PROFINET wizard.
API Number IN DWORD
Slot Number IN WORD
SubSlot Num- IN WORD
ber
Record Index Input WORD The Record Index includes the record index from protocol or the user-
defined record index.
For detailed information of the index from the protocol, refer to Technical
Specification for PROFINET IO (Version 2.3).

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Parameter and type Data type Description

Data Length Input WORD This parameter refers to the number of bytes of the buffer. The buffer stores
the data record read from or written to the device.
The value range: from 1 to 1024.
Data Address Input DWORD Address of the buffer read from or written to the device.
Note: If the buffer length is greater than the actual record data length, the
buffer contains all the record data. If the buffer length is smaller than actual
record data length, the buffer contains partial record data and an error oc-
curs.
Actual record Output WORD This parameter is valid for the instruction RDREC and returns the actual
data length data length specified by the device.
PROFINET Output DWORD The error code defined by the PROFINET protocol. 0 = no error.
Error Code If the value is not 0, check the specific error code in Technical Specification
for PROFINET IO (Version 2.3).
DONE OUT BOOL The instruction is completed.
STATUS OUT BYTE The status of the current operation. For detailed information, refer to Defini-
tion of parameters for input signal "STATUS" (Page 538).

9.6.3 Definition of parameters for input signal "STATUS"

The following table lists the parameter information of "STATUS":

Table 9- 28 STATUS

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Offset
0 A1 E2 Error code 3
1 A : 1 = a request is in process
2 E : 1= an error occurs
3 Error code: The system error code. For detailed information, refer to System_defined error
code of the library PN Read Write Record (Page 538).

9.6.4 System_defined error code of the library PN Read Write Record

The error codes are as follows:

Error Description
code
0 No error.
1 The data length parameter is 0 or is greater than the supported maximum length (1024
bytes).
2 The data buffer is not in I, Q, M, or V memory areas.
3 The data buffer does not fit in the memory area.
4 The table doesn't match with the memory.

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Error Description
code
5 The device number is invalid and not within the range: from 1 to 8.
6 An instance mismatch: The connection is busy with another instance, whose device num-
ber, API number, slot number and subslot number are same as the requested instance,
but with a different buffer size and data address.
7 The PROFINET device is not connected.
8 The size of the received buffer exceeds 1024 bytes.
9 Call sequence is invalid.
10 Parameters are invalid (for example, out-of-range).
11 The AR is created afresh in the meanwhile.
12 The RPC reports a timeout error.
13 The RPC reports a communication error.
14 The RPC Server of the IOD signaled “busy” (for example, the call can be repeated later).
15 CLRPC reports an error or the PDU cannot be parsed.
16 CM response is OK, but has a PROFINET protocol defined error.
17 The instruction parameter is invalid.
24 REQ is not enabled.
25 The buffer length is smaller than the actual data record length.
63 Unknown error.

9.7 USS library

9.7.1 USS communication overview

9.7.1.1 USS protocol overview

STEP 7-Micro/WIN SMART instruction libraries make controlling Siemens drives easier by
including pre-configured subroutines and interrupt routines that are specifically designed for
using the USS protocol to communicate with a motor drive. You can control the physical
drive and the read/write drive parameters with the USS instructions.
Siemens designed the USS communications library for use with Siemens general purpose
drives such as the Siemens Micromaster series. Siemens does not intend for the USS
communications library to be used with special purpose drives such as the V90 servo drive.
The control interface of the V90 servo drive is different from that of a general purpose drive.
For this reason, do not use the USS communications library with the V90 servo drive.
You find these instructions in the "Libraries" folder of the STEP 7-Micro/WIN SMART
instruction tree. When you select a USS instruction, one or more associated subroutines and
interrupts are added automatically.

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The USS protocol library overview discusses the following subjects:

● Requirements for using the USS protocol (Page 540)
● Calculating the time required for communicating with the drive (Page 541)
Refer to "Using the USS protocol instructions (Page 542)" for a listing of USS protocol
instructions, error codes, and example programs.

Note
Only call the library functions from either the main program or from interrupt routines, but not
both.

Note
For the compact CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s, do
not connect pin 9 of the RS485 cable used for USS communication. The CRs CPU uses pin
9 to disable Freeport mode.

9.7.1.2 Requirements for using the USS protocol

The STEP 7-Micro/WIN SMART instruction libraries provide subroutines, interrupt routines,
and instructions to support the USS protocol. The USS instructions use the following
resources in the S7-200 SMART CPU:
● The USS protocol is an interrupt driven application. In the worst case, the receive
message interrupt routine requires up to 2.5 ms to execute. During this time, all other
interrupt events are queued for service after the receive message interrupt routine has
been executed. If your application cannot tolerate this worst case delay, then you may
want to consider other solutions for controlling drives.
● Initializing the USS protocol dedicates an S7-200 SMART CPU port for USS
communications.
You use the USS_INIT instruction to select either USS or PPI for port 0 or port 1. (USS
refers to the USS protocol for Siemens drives.) When a port is set to use the USS
protocol for communicating with drives, you cannot use the port for any other purpose,
including communicating with an HMI. The second communications port allows
STEP 7-Micro/WIN SMART to monitor the control program while USS protocol is running.
● The USS instructions affect all of the SM locations that are associated with Freeport
communication on the assigned port.
● The USS subroutines and interrupt routines are stored in your program. The USS
instructions increase the amount of memory required for your program by up to 3050
bytes. Depending on the specific USS instructions used, the support routines for these
instructions can increase the overhead for the control program by at least 2150 bytes and
up to 3050 bytes.
● The variables for the USS instructions require a 400-byte block of V memory. The starting
address for this block is assigned by the user and is reserved for USS variables.
● Some of the USS instructions also require a 16-byte communications buffer. As a
parameter for the instruction, you provide a starting address in V memory for this buffer. It
is recommended that a unique buffer be assigned for each instance of USS instructions.

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● When performing calculations, the USS instructions use accumulators AC0 to AC3. You
can also use the accumulators in your program; however, the values in the accumulators
will be changed by the USS instructions.
● The USS instructions cannot be used in an interrupt routine.

9.7.1.3 Calculating the time required for communicating with the drive
Communications with the drive are asynchronous to the S7-200 SMART CPU scan. The
CPU typically completes several scans before one drive communications transaction is
completed. The following factors help determine the amount of time required:
● Number of drives present
● Baud rate
● Scan time of the CPU
Some drives require longer delays when using the parameter access instructions. The
amount of time required for a parameter access is dependent on the drive type and the
parameter being accessed.
After a USS_INIT instruction assigns Port 0 to use the USS Protocol (or USS_INIT_P1 for
port 1), the CPU regularly polls all active drives at the intervals shown in the following table.
You must set the time-out parameter of each drive to allow for this task:

Table 9- 29 Communications times

Baud rate Time between polls of active drives

(with no parameter access instructions active)
1200 240 ms (maximum) times the number of drives
2400 130 ms (maximum) times the number of drives
4800 75 ms (maximum) times the number of drives
9600 50 ms (maximum) times the number of drives
19200 35 ms (maximum) times the number of drives
38400 30 ms (maximum) times the number of drives
57600 25 ms (maximum) times the number of drives
115200 25 ms (maximum) times the number of drives

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9.7.2 USS program instructions

9.7.2.1 Using the USS protocol instructions

Procedure
To use the USS protocol instructions in your S7-200 SMART program, follow these steps:
1. Insert the USS_INIT instruction in your program and execute the USS_INIT instruction for
one scan only. You can use the USS_INIT instruction either to initiate or to change the
USS protocol communication parameters.
When you insert the USS_INIT instruction, several hidden subroutines and interrupt
routines are automatically added to your program.
2. Place only one USS_CTRL instruction in your program for each active drive.
You can add as many USS_RPM_x and USS_WPM_x instructions as required, but only
one of these can be active at a time.
3. Click the Memory button from the Libraries area of the File menu ribbon strip to
assign a starting address for the V Memory that the USS library requires. Alternatively,
you can right-click the Program Block node in the project tree and select "Library
Memory" from the context menu.
4. Configure the drive parameters to match the baud rate and address used in the program.
5. Connect the communications cable between the S7-200 SMART CPU and the drives.
Ensure that all of the control equipment, such as the S7-200 SMART CPU, that is
connected to the drive be connected by a short, thick cable to the same ground or star
point as the drive.

CAUTION
Avoiding unwanted current flow
Interconnecting equipment with different reference potentials can cause unwanted
currents to flow through the interconnecting cable. These unwanted currents can cause
communications errors or damage equipment.
Ensure that all equipment that is connected with a communications cable either shares
a common circuit reference or is isolated to prevent unwanted current flows.
The shield must be tied to chassis ground or pin 1 on the 9-pin connector. It is
recommended that you tie terminal 2-0V on the drive to chassis ground.

The USS protocol instructions consist of the following:

● USS_INIT (Page 543)
● USS_CTRL (Page 545)
● USS_RPM_X (Page 548)
● USS_WPM_x (Page 550)
USS protocol program examples (Page 554) and a listing of USS protocol error codes
(Page 553) are also discussed in this section.

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9.7.2.2 USS_INIT instruction

Table 9- 30 USS_INIT instruction

LAD / FBD STL Description

CALL USS_INIT, Mode, Baud, The USS_INIT instruction is used to enable and initialize,
Port, Active, Done, Error or to disable Siemens drive communications. Before any
other USS instruction can be used, the USS_INIT instruc-
tion must be executed without errors. The instruction
completes and the "Done" bit is set immediately, before
continuing to the next instruction.

The instruction is executed on each scan when the "EN" input is on.
Execute the USS_INIT instruction only once for each change in communications state. Use
an edge detection instruction to pulse the "EN" input on. To change the initialization
parameters, execute a new USS_INIT instruction.

Table 9- 31 Parameters for the USS_INIT instruction

Inputs/outputs Data type Operands

Mode, Port BYTE VB, IB, QB, MB, SB, SMB, LB, AC, Constant, *VD, *AC, *LD
Baud, Active DWORD VD, ID, QD, MD, SD, SMD, LD, Constant, AC *VD, *AC, *LD
Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD

Table 9- 32 USS_INIT parameter descriptions

Parameter Description
Mode This value selects the communications protocol:
• An input value of 1 assigns the port to USS protocol and enables the protocol.
• An input value of 0 assigns the port to PPI and disables the USS protocol.
Baud Sets the baud rate at 1200, 2400, 4800, 9600, 19200, 38400, 57600, or 115200
Port Sets the physical communication port (0 = RS485 integrated in CPU, 1 = RS485 or
RS232 located on the optional CM01 signal board)
Active Indicates which drives are active. Some drives only support addresses 0 through
30.
Done Turned on when the USS_INIT instruction completes
Error This output byte contains the result of executing the instruction. The USS protocol
execution error codes (Page 553) define the error conditions that could result from
executing the instruction.

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Table 9- 33 Format for the Active drive parameter

This figure shows the description and format of

the active drive input. Any drive that is marked as
"Active" is automatically polled in the background
to control the drive, collect status, and prevent
serial link time-outs in the drive.
• D0 (Drive 0 active bit):
– 0 - drive not active
– 1 - drive active
• D1 (Drive 1 active bit):
– 0 - drive not active
– 1 - drive active
• ...

Refer to the USS protocol execution error codes (Page 553) to compute the time between
status polls and the error conditions that could result from executing the instruction.

Table 9- 34 USS_INIT example program

Network 1 Network 1
LD SM0.1
CALL USS_INIT, 1, 19200, 1, 16#1, M0.0,
VB1

Refer to "Using the USS protocol instructions" (Page 542) for and a listing of USS protocol
instructions and error codes and example programs.

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9.7.2.3 USS_CTRL instruction

Table 9- 35 USS_CTRL instruction

LAD / FBD STL Description

CALL USS_CTRL, RUN, OFF2, OFF3, The USS_CTRL instruction is used to control an
F_ACK, DIR, Drive, Type, active Siemens drive. The USS_CTRL instruction
Speed_SP, Resp_R, Error, Status, places the selected commands in a communications
Speed, Run_EN, D_Dir, Inhibit, buffer, which is then sent to the addressed drive
Fault ("Drive" parameter), if that drive has been selected in
the "Active" parameter of the USS_INIT instruction.

Only one USS_CTRL instruction should be assigned to each drive.

Some drives report speed only as a positive value. If the speed is negative, the drive reports
the speed as positive, but reverses the "D_Dir" (direction) bit.
The "EN" bit must be on to enable the USS_CTRL instruction. This instruction should always
be enabled.

Table 9- 36 Parameters of the USS_CTRL instruction

Inputs/outputs Data types Operands

RUN, OFF 2, OFF 3, F_ACK, DIR BOOL I, Q, M, S, SM, T, C, V, L, Power Flow
Resp_R, Run_EN, D_Dir, Inhibit, Fault BOOL I, Q, M, S, SM, T, C, V, L
Drive, Type BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD, Constant
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD
Status WORD VW, T, C, IW, QW, SW, MW, SMW, LW, AC, AQW, *VD, *AC,
*LD
Speed_SP REAL VD, ID, QD, MD, SD, SMD, LD, AC, *VD, *AC, *LD, Constant
Speed REAL VD, ID, QD, MD, SD, SMD, LD, AC, *VD, *AC, *LD

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RUN parameter
RUN (RUN/STOP) indicates whether the drive is on (1) or off (0). When the "RUN" bit is on,
the drive receives a command to start running at the specified speed and direction. In order
for the drive to run, the following must be true:
● Drive must be selected as "Active" in USS_INIT.
● "OFF2" and "OFF3" must be set to 0.
● "Fault" and "Inhibit" must be 0.
When "RUN" is off, a command is sent to the drive to ramp the speed down until the motor
comes to a stop:
● The "OFF2" bit is used to allow the drive to coast to a stop.
● The "OFF3" bit is used to command the drive to stop quickly.

Resp_R parameter
The "Resp_R" (response received) bit acknowledges a response from the drive. All the
Active drives are polled for the latest drive status information. Each time the CPU receives a
response from the drive, the "Resp_R" bit is turned on for one scan and all the following
values are updated:

Parameter Description
F_ACK Bit that acknowledges a fault in the drive. The drive clears the fault ("Fault" bit)
(fault when "F_ACK" goes from 0 to 1.
acknowledge)
DIR Bit that indicates in which direction the drive should move.
(direction)
Drive Input for the address of the drive to which the USS_CTRL command is to be sent.
(drive address) Valid addresses: 0 to 31
Type Input that selects the type of drive
(drive type)
Speed_SP Drive speed as a percentage of full speed:
(speed setpoint)
• Negative values of "Speed_SP" cause the drive to reverse its direction of rota-
tion.
• Range: -200.0% to 200.0%
Error Byte that contains the result of the latest communications request to the drive. The
USS protocol execution error codes (Page 553) define the error conditions that
could result from executing the instruction.
Status Raw value of the status word returned by the drive. The figures below show the
status bits for standard status word and main feedback.
Speed Drive speed as a percentage of full speed. Range: -200.0% to 200.0%
Run_EN Indicates the drive condition:
(RUN enable)
• Running (1)
• Stopped (0)
D_Dir Indicates the drive's direction of rotation

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Parameter Description
Inhibit Indicates the state of the "Inhibit" bit on the drive:
• 0: not inhibited
• 1: inhibited
To clear the "Inhibit" bit, the following bits must be OFF:
• "Fault"
• "RUN"
• "OFF2"
• "OFF3"
Fault Indicates the state of the "Fault" bit:
• 0: no fault
• 1: fault
The drive displays the fault code. (Refer to the manual for your drive). To clear the
"Fault" bit, correct the cause of the fault and turn on the "F_ACK" bit.

Table 9- 37 USS_CTRL example program

To display in LAD or FBD:

Network 1 // Control box for drive 0
LD SM0.0
= L60.0
LD M10.0
= L63.7
LD M10.1
= L63.6
LD M10.2
= L63.5
LD M10.3
= L63.4
LD M10.4
= L63.3
LD L60.0
CALL USS_CTRL, L63.7, L63.6, L63.5, L63.4,
L63.3, 0, 1, 100.0, M1.0, VB2, VW4, VD6,
M0.1, M0.2, M0.3, M0.4
To display in STL only:
Network 1 // Control box for drive 0
LD SM0.0
CALL USS_CTRL, M10.0, M10.1, M10.2, M10.3,
M10.4, 0, 1, 100.0, M1.0, VB2, VW4, VD6,
M0.1, M0.2, M0.3, M0.4

Refer to "Using the USS protocol instructions" (Page 542) for a listing of USS protocol
instructions and error codes and example programs.

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9.7.2.4 USS_RPM_x instruction

Table 9- 38 USS_RPM_x instructions

LAD / FBD STL Description

CALL USS_RPM_W, XMIT_REQ, Drive, There are three read instructions for the USS protocol:
Param, Index, DB_Ptr, Done, Er-
• USS_RPM_W instruction reads an unsigned word
ror, Value
parameter.
CALL USS_RPM_D, XMIT_REQ, Drive,
Param, Index, DB_Ptr, Done, Er- • USS_RPM_D instruction reads an unsigned double
ror, Value word parameter.
CALL USS_RPM_R, XMIT_REQ, Drive, • USS_RPM_R instruction reads a floating-point
Param, Index, DB_Ptr, Done, Er- parameter.
ror, Value • Only one read (USS_RPM_x) or write
(USS_WPM_x) instruction can be active at a time.

The USS_RPM_x transactions complete when the drive acknowledges receipt of the
command or when an error condition is posted. The logic scan continues to execute while
this process awaits a response.

Table 9- 39 Valid operands for the USS_RPM_x instructions

Inputs/outputs Data type Operands

XMT_REQ BOOL I, Q, M, S, SM, T, C, V, L, Power Flow conditioned by a rising edge detection
element
Drive BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD, Constant
Param, Index WORD VW, IW, QW, MW, SW, SMW, LW, T, C, AC, AIW, *VD, *AC, *LD, Constant
DB_Ptr DWORD &VB
Value WORD VW, IW, QW, MW, SW, SMW, LW, T, C, AC, AQW, *VD, *AC, *LD
DWORD, REAL VD, ID, QD, MD, SD, SMD, LD, *VD, *AC, *LD
Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC. *VD, *AC, *LD

The "EN" bit must be on to enable transmission of a request, and should remain on until the
"Done" bit is set, signaling completion of the process. For example, a USS_RPM_x request
is transmitted to the drive on each scan when the "XMT_REQ" input is on. Therefore, the
"XMT_REQ" input should be pulsed on through an edge detection element which causes
one request to be transmitted for each positive transition of the "EN" input.

Table 9- 40 USS_RPM_x parameter descriptions

Parameter Description
XMT_REQ When ON, a USS_RPM_x request is transmitted to the drive on every scan.
(transmit re-
quest)
Drive Address of the drive to which the USS_RPM_x command is to be sent. Valid ad-
dresses of individual drives are 0 to 31.
Param Parameter number
Index Index value of the parameter that is to be read

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Parameter Description
DB_Ptr The address of a 16-byte buffer must be supplied to the "DB_Ptr" input. This buffer
is used by the USS_RPM_x instruction to store the results of the command issued
to the drive.
Done Turned on when the USS_RPM_x instruction completes
Error This output byte contains the result of executing the instruction. The USS protocol
execution error codes (Page 553) define the error conditions that could result from
executing the instruction.
Value Parameter value returned

When the USS_RPM_x instruction completes, the "Done" output is turned on and the "Error"
output byte and the "Value" output contain the results of executing the instruction. The
"Error" and "Value" outputs are not valid until the "Done" output turns on.

USS_RPM_x and USS_WPM_x example program

Table 9- 41 USS_RPM_x and USS_WPM_x example program

Network 1 Network 1
LD M10.5
= L60.0
LD M10.5
EU
= L63.7
LD L60.0
CALL USS_RPM_W, L63.7, 0, 5, 0, &VB20,
M1.1, VB10, VW12

Network 2 Network 2
LD M10.6
= L60.0
LD M10.6
EU
= L63.7
LDN SM0.0
= L63.6
LD L60.0
CALL USS_WPM_W, L63.7, L63.6, 0, 2000, 0,
50.0, &VB40, M1.2, VB14

Refer to "Using the USS protocol instructions" (Page 542) for and a listing of USS protocol
instructions and error codes and example programs.

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9.7.2.5 USS_WPM_x instruction

Table 9- 42 USS_WPM_x instructions

LAD / FBD STL Description

CALL USS_WPM_W, XMT_REQ, EEPROM, There are three write instructions for the USS protocol:
Drive, Param, Index, Value,
• USS_WPM_W instruction writes an unsigned word
DB_Ptr, Done, Error
parameter.
CALL USS_WPM_D, XMT_REQ, EEPROM,
Drive, Param, Index, Value, • USS_WPM_D instruction writes an unsigned dou-
DB_Ptr, Done, Error ble word parameter.
CALL USS_WPM_R, XMT_REQ, EEPROM, • USS_WPM_R instruction writes a floating-point
Drive, Param, Index, Value, parameter.
DB_Ptr, Done, Error Only one read (USS_RPM_x) or write (USS_WPM_x)
instruction can be active at a time.

The USS_WPM_x transactions complete when the drive acknowledges receipt of the
command or when an error condition is posted. The logic scan continues to execute while
this process awaits a response.

Table 9- 43 Valid operands for the USS_WPM_x instructions

Inputs/outputs Data type Operands

XMT_REQ BOOL I, Q, M, S,SM,T,C,V,L, Power Flow conditioned by a rising edge detection element
EEPROM BOOL I, Q, M, S, SM, T, C, V, L, Power Flow
Drive BYTE VB, IB, QB, MB, SB, SMB, LB, AC, *VD, *AC, *LD, Constant
Param, Index WORD VW, IW, QW, MW, SW, SMW, LW, T, C, AC, AIW, *VD, *AC, *LD, Constant
DB_Ptr DWORD &VB
Value WORD VW, IW, QW, MW, SW, SMW, LW, T, C, AC, AQW, *VD, *AC, *LD
DWORD, REAL VD, ID, QD, MD, SD, SMD, LD, *VD, *AC, *LD
Done BOOL I, Q, M, S, SM, T, C, V, L
Error BYTE VB, IB, QB, MB, SB, SMB, LB, AC. *VD, *AC, *LD

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The "EN" bit must be on to enable transmission of a request, and should remain on until the
"Done" bit is set, signaling completion of the process. For example, a USS_WPM_x request
is transmitted to the drive on each scan when "XMT_REQ" input is on. Therefore, the
"XMT_REQ" input should be pulsed on through an edge detection element which causes
one request to be transmitted for each positive transition of the "EN" input.

Table 9- 44 USS_WPM_x parameter descriptions

Parameter Description
XMT_REQ When ON, a USS_WPM_x request is transmitted to the drive on every scan.
(transmit re-
quest)
EEPROM This input enables writing to both RAM and EEPROM of the drive when it is on and
only to the RAM when it is off.
Drive Address of the drive to which the USS_WPM_x command is to be sent. Valid ad-
dresses of individual drives are 0 to 31.
Param Parameter number
Index Index value of the parameter that is to be written
Value Parameter value to be written to the RAM in the drive.
DB_Ptr The address of a 16-byte buffer must be supplied to the "DB_Ptr" input. This buffer
is used by the USS_RPM_x instruction to store the results of the command issued
to the drive.
Done Turned on when the USS_RPM_x instruction completes
Error This output byte contains the result of executing the instruction. The USS protocol
execution error codes (Page 553) define the error conditions that could result from
executing the instruction.

When the USS_WPM_x instruction completes, the "Done" output is turned on and the "Error"
output byte contains the result of executing the instruction. The "Error" output is not valid
until the "Done" output turns on.

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EEPROM
When the "EEPROM" input is turned on, the instruction writes to both the RAM and the
EEPROM of the drive. When the input is turned off, the instruction writes only to the RAM of
the drive.

NOTICE
Do not exceed the maximum number of write cycles to the EEPROM
When you use an USS_WPM_x instruction to update the parameter set stored in drive
EEPROM, you must ensure that the maximum number of write cycles (approximately
50,000) to the EEPROM is not exceeded.
Exceeding the maximum number of write cycles will result in corruption of the stored data
and subsequent data loss, and possible property damage. The number of read cycles is
unlimited.
Do not exceed the maximum number of write cycles to the EEPROM.

USS_RPM_x and USS_WPM_x example program

Table 9- 45 USS_RPM_x and USS_WPM_x example program

Network 1 Network 1
LD M10.5
= L60.0
LD M10.5
EU
= L63.7
LD L60.0
CALL USS_RPM_W, L63.7, 0, 5, 0, &VB20,
M1.1, VB10, VW12

Network 2 Network 2
LD M10.6
= L60.0
LD M10.6
EU
= L63.7
LDN SM0.0
= L63.6
LD L60.0
CALL USS_WPM_W, L63.7, L63.6, 0, 2000, 0,
50.0, &VB40, M1.2, VB14

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Refer to "Using the USS protocol instructions" (Page 542) for and a listing of USS protocol
instructions and error codes and example programs.

9.7.2.6 USS protocol execution error codes

Table 9- 46 USS protocol execution error codes

Error code Description

0 No error
1 Drive did not respond.
2 A checksum error in the response from the drive was detected.
3 A parity error in the response from the drive was detected.
4 An error was caused by interference from the user program.
5 An illegal command was attempted.
6 An illegal drive address was supplied.
7 The communications port was not set up for USS protocol.
8 The communications port is busy processing an instruction.
9 The drive speed input is out-of-range.
10 The length of the drive response is incorrect.
11 The first character of the drive response is incorrect.
12 The length character in the drive response is not supported by USS instructions.
13 The wrong drive responded.
14 The DB_Ptr address supplied is incorrect.
15 The parameter number supplied is incorrect.
16 An invalid protocol was selected.
17 USS is active; change is not allowed.
18 An illegal baud rate was specified.
19 No communications: the drive is not ACTIVE.
20 The parameter or value in the drive response is incorrect or contains an error code.
21 A double word value was returned instead of the word value requested.
22 A word value was returned instead of the double word value requested.
23 Invalid port number
24 Signal board (SB) port 1 is missing or not configured.

Refer to "Using the USS protocol instructions" (Page 542) for and a listing of USS protocol
instructions and error codes and example programs.

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9.7.2.7 USS protocol example program

Table 9- 47 Sample USS program

Network 1 Network 1:
Initialize USS protocol: On the first scan, enable USS
protocol for port 1 at 19200 with drive address "0"
active.
LD SM0.1
CALL USS_INIT, 1, 19200, 16#00000001,
Q0.0, VB1

Network 2 Network 2:
Control parameters for Drive 0
LD SM0.0
CALL USS_CTRL, M10.0, M10.1, M10.2,
M10.3, M10.4, 0, 1, 100.0, M1.0, VB2,
VW4, VD6, M0.1, M0.2, M0.3, M0.4

Network 3 Network 3:
Read a Word parameter from Drive 0.
Read parameter 5, index 0:
1. Save the state of M10.5 to a temporary location so
that this network displays in LAD.
2. Save the rising edge pulse of I0.5 to a temporary
L location so that it can be passed to the subrou-
tine.

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LD M10.5
= L60.0
LD M10.5
EU
= L63.7
LD L60.0
CALL USS_RPM_W, L63.7, 0, 5, 0, &VB20,
M1.1, VB10, VW12

Network 4 Network 4:
Write a Word parameter to Drive 0. Write parame-
ter 2000, index 0.
Note: This STL code does not compile to LAD or FBD.
LD M10.6
= L60.0
LD M10.6
EU
= L63.7
LDN SM0.0
= L63.6
LD L60.0
CALL USS_WPM_R, L63.7, L63.6, 0, 2000,
0, 50.0, &VB40, M1.2, VB14

Refer to "Using the USS protocol instructions" (Page 542) for and a listing of USS protocol
instructions and error codes and example programs.

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9.8 SINAMICS Library

The SINAMICS library includes pre-configured subroutines that make controlling the drives
easier. You can control the position and speed of physical drive, and read or modify the drive
parameters with the SINAMICS library.
STEP 7-Micro/WIN SMART provides the following two groups of SINAMICS library
instructions:
● SINAMICS_Control:
– SINA_POS (Page 557): Control the drive position with 8 different operating modes
– SINA_SPEED (Page 593): Control the drive speed
● SINAMICS_Parameter:
SINA_PARA_S (Page 600): Read the parameters from the drive or modify the parameters
to the drive
Open the Libraries folder in the Instruction folder of the project tree for access to the
SINAMICS library instructions. When you place a SINAMICS library instruction in your
program, STEP 7-Micro/WIN SMART places one or more associated subroutines in your
project.

SINAMICS_Control
SINAMICS_Control uses the following program entities:
● 2 subroutines:
– SINA_POS
– SINA_SPEED
● 3867 bytes of program space
● A 188-byte block of V memory for the instruction symbols

SINAMICS_Parameter
SINAMICS_Parameter uses the following program entities:
● 4 subroutines:
– PN_RD_REC_PARA_S
– PN_WR_REC_PARA_S
– SINA_PARA_S
– ERROR_HANDLER
● 5050 bytes of program space
● A 1314-byte block of V memory for the instruction symbols

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Note
For the SINAMICS_Parameter instruction, if the program is large, you need to use the CPU
ST30, ST40 and ST60.

9.8.1 SINA_POS instruction

9.8.1.1 Prerequisite of using the SINA_POS instruction

The prerequisite for using the SINA_POS instruction is as follows:
● The SINAMICS V90 PN drive and the servo motor are ready.
● The PROFINET network is connected between the drive and the S7-200 SMART CPU.
● The software V-assistant is connected with SINAMICS V90 PN. For the detailed
information, refer to SINAMICS V-ASSISTANT Online Help
(https://support.industry.siemens.com/cs/ww/en/view/109738316). You can download the
SINAMICS V-ASSISTANT software
(https://support.industry.siemens.com/cs/ww/en/view/109738387) and the SINAMICS
V90: PROFINET GSD file
(https://support.industry.siemens.com/cs/ww/en/view/109737269) in the SIEMENS
Industry Online Support Website.

Procedure for configuring SINAMICS V90 PN parameters with the V-assistant

Configure the SINAMICS V90 PN parameters with the V-assistant as follows:
1. Start the V-assistant software.
2. Click "Online" to select the working mode.
3. Click the connected drive and click the "OK" button.
4. Click "Select drive" from the navigation tree, and select "Basic positioner control (EPOS)"
in the "Control Mode" field.

5. Click "Set PROFINET" from the navigation tree and click "Select telegram".

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6. In the "Selection of telegram" field, select "SIEMENS telegram 111" as the current
telegram. The SINA_POS instruction only supports SIEMENS telegram 111.

Note
When you configure the PROFINET network in PROFINET wizard, keep the telegram
consistent with that in this step.

7. Click "Configure network" from the navigation tree.

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8. Define the PN station name in the "Name of PN station" field.

Note
When you configure the PROFINET network in PROFINET wizard, keep the device name
consistent with the PN station name in this step.

9. Click the "Save and active" button.

Result: The drive automatically restarts and the configured parameters take effect.

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9.8.1.2 Input and output interface of SINA_POS instruction

The SINA_POS instruction can control and set the position for drives.

Table 9- 48 SINA_POS instruction

LAD/ FBD STL Description

CALL SINA_POS, ModePos, Position, The SINA_POS instruction enables the

Velocity, EnableAxis, CancelTraversing, position control of the drive movement.
IntermediateStop, Execute, St_I_add,
St_Q_add,
Control_table, Status_table, ActVelocity,
ActPosition, Warn_code, Fault_code,
Done

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode of
addressing instruction operands is the indirect addressing.
You must enter an ampersand (&) at the beginning of the input operand and keep the offset
consistent with that in the PROFINET wizard.

You can take the Relative positioning for example:

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Table 9- 49 Parameters of SINA_POS instruction

Parameter and type Data type Description

ModePos IN INT Operating mode:
1 = relative positioning
2 = absolute positioning
3 = positioning as setup
4 = referencing (active homing)
5 = referencing (set reference point)
6 = traversing block 0 – 15
7 = jog mode
8 = incremental jog
Position IN DINT Position setpoint in [LU] for direct setpoint input / MDI mode or traversing
block number for traversing block mode. (Default = 0)
Velocity IN DINT Velocity in [LU/min] for MDI mode.
(Default value = 0 [1000LU/min])
EnableAxis IN BOOL Switching command: 0 = OFF, 1 = ON
CancelTraversing IN BOOL 0 = reject active traversing task
1 = do not reject (Default)
IntermediateStop IN BOOL 0 = active traversing command is interrupted
1 = no intermediate stop (Default)
Execute IN BOOL Activate traversing task/setpoint acceptance/ activate reference function.
St_I_add IN DWORD Pointer of I memory area start address for PROFINET IO. For example,
&IB128.

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Parameter and type Data type Description

St_Q_add IN DWORD Pointer of Q memory area start address for PROFINET IO. For example,
&QB128.
Control_table IN DWORD Pointer of the start address of control_table (Page 562). For example,
&VD8000.

Status_table IN DWORD Pointer of the start address of Status_table (Page 564). For example,
&VD9000.
ActVelocity OUT DWORD Actual velocity
ActPosition OUT DWORD Actual position in LU
Warn_code OUT WORD The warning code information from V90. For detailed information, refer to
SINAMICS V90, SIMOTICS S-1FL6 Operating Instruction.
Fault_code OUT WORD The fault code information from V90. For detailed information, refer to
SINAMICS V90, SIMOTICS S-1FL6 Operating Instruction.
Done OUT BOOL Target position is reached when the operating mode is relative positioning
or absolute positioning.

Definition of "Control_table" parameters

The parameters of "Control_table" are as follows:

Table 9- 50 Control_table parameter

Byte Offset Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
0 Reserved Reserved AckError 1 FlyRef 2 Jog2 3 Jog1 4 Negative 5 Positive 6
1 Reserved
2 OverV 7
3
4 OverAcc 8
5
6 OverDec 9
7
8 ConfigEpos 10
9
10
11
1 AckError: Acknowledging errors. (1= Acknowledging errors is valid, 0 =Acknowledging
errors is invalid)
2FlyRef: flying reference selection (1 = Reference point setting is activated, 0 = Reference
point setting is not activated)
3 Jog2: Jog signal source 2 (1= positive jog is activated, 0 = positive jog is not activated)
4 Jog1: Jog signal source 1 (1= negative jog is activated, 0 = negative jog is not activated)
5Negative: Negative direction (1 = negative rotation is activated, 0 = negative rotation is not
activated)

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6 Positive: Positive direction (1 = positive rotation is activated, 0 = positive rotation is not

activated)
7 OverV: Velocity override is active for all modes. The value range is 0%- 199% and the

default value is 100%. For example, you can set OverV as 60%.
8OverAcc: Acceleration override is active. The value range is 0%-100% and the default
value is 100%. For example, you can set OverAcc as 70%.
9 OverDec: Deceleration override is active. The value range is 0%-100% and the default

value is 100%. For example, you can set OverAcc as 50%.

10ConfigEpos: One input to control the EPos functions that are not directly specified at the
block. For the detailed information, refer to Description of the configuration input
"ConfigEPos" (Page 563).

Description of the configuration input "ConfigEPos"

The following table lists the bit mapping between "ConfigEpos" and "Telegram 111":

ConfigEpos Telegram 111

ConfigEPos.%X0 STW1.%X1
ConfigEPos.%X1 STW1.%X2
ConfigEPos.%X2 EPosSTW2.%X14
ConfigEPos.%X3 EPosSTW2.%X15
ConfigEPos.%X4 EPosSTW2.%X11
ConfigEPos.%X5 EPosSTW2.%X10
ConfigEPos.%X6 EPosSTW2.%X2
ConfigEPos.%X7 STW1.%X13
ConfigEPos.%X8 EPosSTW1.%X12
ConfigEPos.%X9 STW2.%X0
ConfigEPos.%X10 STW2.%X1
ConfigEPos.%X11 STW2.%X2
ConfigEPos.%X12 STW2.%X3
ConfigEPos.%X13 STW2.%X4
ConfigEPos.%X14 STW2.%X7
ConfigEPos.%X15 STW1.%X14
ConfigEPos.%X16 STW1.%X15
ConfigEPos.%X17 EPosSTW1.%X6
ConfigEPos.%X18 EPosSTW1.%X7
ConfigEPos.%X19 EPosSTW1.%X11
ConfigEPos.%X20 EPosSTW1.%X13
ConfigEPos.%X21 EPosSTW2.%X3
ConfigEPos.%X22 EPosSTW2.%X4
ConfigEPos.%X23 EPosSTW2.%X6
ConfigEPos.%X24 EPosSTW2.%X7
ConfigEPos.%X25 EPosSTW2.%X12
ConfigEPos.%X26 EPosSTW2.%X13

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ConfigEpos Telegram 111

ConfigEPos.%X27 STW2.%X5
ConfigEPos.%X28 STW2.%X6
ConfigEPos.%X29 STW2.%X8
ConfigEPos.%X30 STW2.%X9

Definition of "Status_table" parameters

The definition of the "Status_table" bits is as follows:

Table 9- 51 Status_table

Byte offset Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
0 Reserved Over- AxisError 2 AxisWarn 3 Lockout 4 AxisRef 5 AxisPosOk 6 Axisena-
range_Error 1 bled 7
1 Error ID 8
2 Actmode 9
3
4 Epos_zsw1 10
5
6 Epos_zsw2 11
7
1Overrange_Error: The data you enter is out of the range. For detailed information, refer to
Error code 3, 4, 5 (Page 565).
2 AxisError: The drive has an error. (Default = 0)
3 AxisWarn: Drive alarm is active. (Default = 0)
4 Lockout: Switching-on inhibit. (Default = 0)
5 AxisRef: Reference point set. (Default = 0)
6 AxisPosOk: Target position of the axis is reached. (Default = 0)
7 Axisenabled: Drive is ready and switched on. (Default = 0)
8 Error ID: Identify the error type. For the detailed information, refer to Error codes for the

"Status_table" parameter (Page 565).

9 Actmode: Currently active mode. (Default = 0)
10 Epos_zsw1: Status of EPos_zsw1 (bit-granular). For the detailed information, refer to

Assignment of "Epos_zsw1" (Page 565).(Default = 0)

11 Epos_zsw2: Status of EPos_zsw2 (bit-granular). For the detailed information, refer to
Assignment of "Epos_zsw2" (Page 566).(Default = 0)

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Error codes for the "Status_table" parameter

The following table lists the error code of the "Status_table" parameter:

Table 9- 52 Error codes for the "Status_table" parameter

Error Code Description

0 No error.
1 An error from the drive is detected.
2 The drive is disabled.
3 The selected mode is not supported.
4 The rate of parameters OverV, OverAcc and OverDec exceeds the supported value range.
5 The selected block is out of range under the motion mode "traversing block".

Assignment of "Epos_zsw1"
The following table lists the assignment information of "Epos_zsw1":

Table 9- 53 Epos_zsw1

Bit Abbr. Designation Drive parameter Function chart

0 ActTrvBit0 Active traversing block, bit 0 r2670.0 3650
1 ActTrvBit1 Active traversing block, bit 1 r2670.1 3650
2 ActTrvBit2 Active traversing block, bit 2 r2670.2 3650
3 ActTrvBit3 Active traversing block, bit 3 r2670.3 3650
4 ActTrvBit4 Active traversing block, bit 4 r2670.4 3650
5 ActTrvBit5 Active traversing block, bit 5 r2670.5 3650
6 Bit6 Reserved
7 Bit7 Reserved
8 StpCamMinAct STOP cam minus active r2684.13 3630
9 StpCamPlsAct STOP cam plus active r2684.14 3630
10 JogAct Jog mode is active r2094.0 1 2460
11 RefAct Reference point approach mode active r2094.1 1 2460
12 FlyRefAct Flying referencing active r2684.1 1 3630
13 TrvBlAct Traversing blocks mode active r2094.2 1 2460
14 MdiStupAct In the direct setpoint input / MDI mode, setup r2094.4 1 2460
is active
15 MdiPosAct In the direct setpoint input / MDI mode, posi- r2094.3 1 2460
tioning is active
1 r2669 (function diagram 3630) displays bit-granular. P2099[0] = r2699 is interconnected at

the input of the connector-bivector converter for this purpose.

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Assignment of "Epos_zsw2"
The following table lists the assignment information of "Epos_zsw2":

Table 9- 54 Epos_zsw2

Bit Abbr. Designation Drive parameter Function chart

0 TrkModeAct Follow-up/tracking mode active r2683.0 3645
1 VeloLimAct Velocity limitation active r2683.1 3645
2 SetPStat Setpoint static r2683.2 3645
3 PrntMrkOut Print mark outside outer window r2683.3 3614
4 FWD Axis moves forward r2683.4 3635
5 BWD Axis moves backward r2683.5 3635
6 SftSwMinAct Minus software limit switch actuated r2683.6 3635
7 SftSwPlsAct Plus software limit switch actuated r2683.7 3635
8 PosSmCam1 Position actual value <= cam switching posi- r2683.8 4025
tion 1
9 PosSmCam2 Position actual value <= cam switching posi- r2683.9 4025
tion 2
10 TrvOut1 Direct output 1 with the traversing block r2683.10 3616
11 TrvOut2 Direct output 2 with the traversing block r2683.11 3616
12 FxStpRd Fixed stop reached <not used> (r2683.12) 3645
13 FxStpTrRd Fixed stop clamping torque reached <not used> (r2683.13) 3645
14 TrvFxStpAct Travel to fixed stop active <not used> (r2683.14) 3645
15 CmdAct Traversing active r2683.15 3645

9.8.1.3 Mode selection of SINAMICS with the SINA_POS instruction

The "ModePos" input is used for the operating mode selection. There are eight operating
modes:
● Relative positioning
● Absolute positioning
● Setup mode
● Referencing (active referencing)
● Referencing (set reference point)
● Traversing blocks
● Jog
● Incremental jog

Basic requirements
The input operands "CancelTraversing" and "IntermediateStop" are relevant for all modes
except for jog and must be set to "1" when using SINAMICS.

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In each operating mode, follow these steps to enable the drive:

● Set the input operand "CancelTraversing" to 1.
● Set the input operand "Intermediatestop" to 1.
● In the Control_table, set "ConfigEpos" to 3 according to Decimal numeral system.
To enable the axis, set the input operand "EnableAxis" to 1.
You can use the input operand "ModePos" to set or change the operating mode.

9.8.1.4 Relative positioning

Relative positioning mode enables the motor axis start the positioning motion relative to the
start position. The distance is incremental in each movement.
The Relative positioning mode is implemented with the "MDI relative positioning" function of
SINAMICS V90 PN. It enables the position-controlled traversing of traversing paths using the
integrated position controller of the SINAMICS V90 PN.

Requirements
● The mode is selected with ModePos=1.
● The device is switched on with "EnableAxis".
● The axis does not have to be referenced or the encoder adjusted.
● The axis is at standstill if selected by an operating mode greater than 3. A change within
the MDI operating modes (1,2,3) is possible at any time.

Sequence
You configure the traversing path and dynamic responses with the following inputs:
● "Position"
● "Velocity"
● "OverV" (velocity override)
● "OverAcc" (acceleration override)
● "OverDec" (deceleration override)
The velocity override refers to the "Velocity". For example, the velocity that takes effect is
500LU/min and the OverV is 120%, the velocity in SINAMICS V90 is 600LU/min.
You must set the signal inputs "CancelTraversing" and "IntermediateStop" to "1". "Jog1" and
"Jog2" have no effect and you must set them to "0" (false).
The direction of travel in relative positioning always results from the sign of the traversing
path. For example, if the position is -1000, the direction is negative. If the position is 1000,
the direction is positive.
Traversing motion is started with a positive edge at "Execute". You can track the current
state of the active command with "EPos_zsw1 / EPos_zsw2".

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If the target position is reached, the value of bit "AxisPosOK" in the output signal
"Status_table" is 1. If an error occurs during the traversing motion, the bit "AxisError" in the
output signal "Status_table" is issued.

Note
The current command can be replaced on the fly by a new command with "ExecuteMode".
This is only possible for the "ModePos" 1, 2 or 3 modes.

Example of the Relative positioning mode

Set the Relative positioning mode as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data Value

input operand type
Mode_setting VW7000 Mode selection ModePos WORD 1
Position_setting VD7002 Position length Position DWORD 2500
Velocity_setting VD7006 Velocity Velocity DWORD 500
Enable V7010.0 Enable the drive. EnableAxis BOOL 1
Non_stop V7010.1 The status is CancelTraversing BOOL 1
non-stop.
Non_Pause V7010.2 No pausing. IntermediateStop BOOL 1
Start V7010.3 Start the drive. Execute BOOL 1
Control_table VD8000 The control pa- Control_table DWORD VW8002 OverV 100
rameters. VW8004 OverAcc 100
VW8006 OverDec 100
VD8008 Con- 3
figEpos

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Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the inputs "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operand "St_I_add" and "St_Q_add", keep the offset consistent with that in
the PROFINET wizard.

Result: The drive moves 2500 LU on the basis of the previous position distance. For
example, if the previous distance is 5000 LU, the drive stays at the distance of 7500 LU.
The following illustration displays the movement trajectory and dynamic parameters:

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① Relative positioning
② Relative positioning
③ Absolute positioning

In this illustration, "v" refers to velocity, "s" refers to position, and "t" refers to time.

9.8.1.5 Absolute positioning

The Absolute positioning mode enables the motor axis start the positioning motion to an
absolute position.
The Absolute positioning mode is implemented with the "MDI absolute positioning" function
of SINAMICS V90 PN. It enables the absolute movement using the integrated position
controller of the SINAMICS V90 PN.

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Requirements
● The mode is selected with "ModePos"=2.
● The device is switched on with "EnableAxis".
● The axis must be referenced or the encoder adjusted.
● The axis is at a standstill if selected by an operating mode greater than 3. A change
within the MDI operating modes (1,2 or 3) is possible at any time.

Sequence
The traversing path and dynamic responses are specified with the following inputs:
● "Position"
● "Velocity"
● "OverV" (velocity override)
● "OverAcc" (acceleration override)
● "OverDec" (deceleration override)
The velocity override refers to the "Velocity". For example, the velocity that takes effect is
500LU/min and the OverV is 120%, the velocity in SINAMICS V90 is 600LU/min.
You must set the input signal "CancelTraversing" and "IntermediateStop" to "1". "Jog1" and
"Jog2" have no effect and you must set them to "0".
The direction of travel in Absolute positioning always results from the shortest distance to the
target position. The inputs "Positive " and "Negative" are "0".

Note
You can use the parameters "Positive" or "Negative" to specify a preferred direction to
approach the target position for an axis.

Note
You can select the absolute positioning direction with the following positioning control words:
• POS_STW1.9:
• POS_STW1.10:
– 1 = Absolute positioning/MDI direction selectionpositive
– 2 = Absolute positioning/MDI direction selectionnegative
– 3 = Absolute positioning through the shortest distance

Traversing motion is started with a positive edge at "Execute". You can track the current
state of the active command with "EPoszsw1 / EPoszsw2".

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If the target position is reached, the value of bit "AxisPosOK" in the output signal
"Status_table" is 1. If an error occurs during the traversing motion, the bit "AxisError" in the
output signal "Status_table" is issued.

Note
The current command can be replaced on-the-fly by a new command via "Execute". This is
only possible for the "ModePos" 1, 2, 3 modes.

Example of the Absolute positioning mode

Set the Absolute positioning mode as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data type Value

input operand
Mode_setting VW7000 Mode selection ModePos WORD 2
Position_setting VD7002 Position length Position DWORD 100
Velocity_setting VD7006 Velocity Velocity DWORD 500
Enable V7010.0 Enable the drive. EnableAxis BOOL 1
Non_stop V7010.1 The status is CancelTravers- BOOL 1
non-stop. ing
Non_Pause V7010.2 No pausing. IntermidateStop BOOL 1
Start V7010.3 Start the drive. Execute BOOL 1
Control_table VD8000 The control pa- Control_table DWORD VW8002 OverV 100
rameters. VW8004 OverAcc 100
VW8006 OverDec 100
VD8008 Con- 3
figEpos

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Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operand "St_I_add" and "St_Q_add", keep the offset consistent with that in
PROFINET wizard.

Result: Then the drive stays at the position of 100.

Note
For the operating mode "absolute positioning", you must set a valid reference position by
configuring it in the mode "Referencing (active referencing)" or the "Referencing (set
reference point)".

The following illustration displays the movement trajectory and dynamic parameters:

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① Relative positioning
② Relative positioning
③ Absolute positioning

In this illustration, "v" refers to velocity, "s" refers to position, and "t" refers to time.

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9.8.1.6 Setup mode

The Setup mode enables the position-controlled traversing of the axis in the positive or
negative direction with constant velocity without specification of a target position with the
"MDI set up" function of SINAMICS V90 PN.

Requirements
● The mode is selected with "ModePos" = 3.
● The device is switched on using "EnableAxis".
● The axis does not have to be referenced or the encoder adjusted.
● The axis is at a standstill if the operating mode is greater than 3. A change within the MDI
operating modes (1, 2 or 3) is possible at any time.

Sequence
The traversing path and dynamic responses are specified with the following inputs:
● "Positive" or "Negative"
● "Velocity"
● "OverV" (velocity override)
● "OverAcc" (acceleration override)
● "OverDec" (deceleration override)
You must set the input signal "CancelTraversing" and "IntermediateStop" to "1". "Jog1" and
"Jog2" have no effect and you must set them to "0".
The travel direction is determined via "Positive" and "Negative". Simultaneous selection
stops the axis without further alarms or faults.
Traversing motion is started with a positive edge at "Execute". You can track the current
state of the active command with "EPos_zsw1 / EPos_zsw2".
The output signal "AxisPosOk" is set when the setup mode is terminated with reject
traversing task and the axis has stopped.
If an error occurs during the traversing motion, the bit "AxisError" in the output signal
"Status_table" is issued.

Note
The current command can be replaced on-the-fly by a new command via "Execute". This is
only possible for the "ModePos" 1, 2, 3 modes.

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Example of the Setup mode

Set the Setup mode as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data Value

input operand type
Mode_setting VW7000 Mode selection ModePos WORD 3
Velocity_setting VD7006 Velocity Velocity DWORD 500
Enable V7010.0 Enable the EnableAxis BOOL 1
drive.
Non_stop V7010.1 The status is CancelTraversing BOOL 1
non-stop.
Non_Pause V7010.2 No pausing. IntermediateStop BOOL 1
Start V7010.3 Start the drive. Execute BOOL 1
Control_table VD8000 The control Control_table DWORD VW8002 OverV 100
parameters. VW8004 OverAcc 100
VW8006 OverDec 100
VD8008 Con- 3
figEpos
V8000.0 1 Positive 1
V8000.1 1 Negative 0

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1 The value of V8000.0 and V8000.1 cannot be 1 or 0 at the same time.

Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operands "St_I_add" and "St_Q_add", keep the offset consistent with that in
the PROFINET wizard.

You have the following options for the variables:

● In the input signal "Control_table" :
– To make the drive move toward the positive direction, set V8000.0 as 1 and V8000.1
as 0.
– To make the drive moves toward the negative direction, set V8000.1 as 1 and
V8000.0 as 0.
● To stop the drive, set the variable "Non_stop" to 0.
● To pause the drive, set the variable "Non_Pause" to 0.
The following picture displays the movement trajectory and dynamic parameters:

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In this illustration, "v" refers to velocity and "t" refers to time.

9.8.1.7 Referencing (active referencing)

The Referencing (active referencing) mode enables the reference point approach of the axis
in the positive or negative direction with predefined velocity and reference mode with the
"Active referencing" function of SINAMICS V90 PN.

Requirements
● The mode is selected with "ModePos"=4.
● The device is switched on using "EnableAxis".
● The axis is at a standstill.

Sequence
The required velocity is saved as a velocity profile in the SINAMICS V90. Further, the preset
acceleration and deceleration values are active in the traversing profile of the axis. The
"OverV" velocity override affects the preconfigured traversing velocity. For example, the
velocity that takes effect is 500LU/min and the OverV is 120%, the velocity in SINAMICS
V90 is 600LU/min.
You must set the input signal "CancelTraversing" and "IntermediateStop" to "1". "Jog1" and
"Jog2" have no effect and you must set them to "0".
The travel direction is determined via "Positive" and "Negative". Simultaneous selection is
not permitted and results in a fault.

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The reference point approach is started with a positive edge at "Execute".

Traversing motion is started with a positive edge at "Execute". You can track the current
state of the active command with "EPos_zsw1 / EPos_zsw2".
The bit "AxisRef" in the output signal "Status_table" is set if the reference cam is
appropriately found and evaluated.
If an error occurs during traversing motion, the bit "AxisError" in the output signal
"Status_table" is issued.

Example of the Referencing (active referencing) mode

Set the operating mode "Referencing (active referencing)" as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data type Value

input operand
Mode_setting VW7000 Mode selection ModePos WORD 4
Position_setting VD7002 Position length Position DWORD 2500
Velocity_setting VD7006 Velocity Velocity DWORD 500
Enable V7010.0 Enable the drive. EnableAxis BOOL 1
Non_stop V7010.1 The status is CancelTravers- BOOL 1
non-stop. ing
Non_Pause V7010.2 No pausing. IntermediateStop BOOL 1
Start V7010.3 Start the drive. Execute BOOL 1
Control_table VD8000 The control pa- Control_table DWORD V8000.0 1 Positive 1
rameters. V8000.1 1 Negative 0
VD8008 ConfigEpos 3
V8011.6 1
(Bit 7)

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1 The value of V8000.0 and V8000.1 cannot be 1 or 0 at the same time.

Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operands "St_I_add" and "St_Q_add", keep the offset consistent with that in
the PROFINET wizard.

3. In the variable "Control_table", if you set V8000.0 as 1 and V8000.1 as 0, the drive moves
toward the positive direction to find the reference point. If you set V8000.1 as 1 and
V8000.0 as 0, the drive moves toward the negative direction to find the reference point.

Note
When the external reference signal connects to PLC directly, you can set V8011.6 as 1
through digital inputs. The drive stops and you set the reference point successfully.

The following picture displays the movement trajectory and dynamic parameters:

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In this illustration, "t" refers to time.

9.8.1.8 Referencing (set reference point)

The Referencing (set reference point) mode enables the referencing of the axis at an
arbitrary position and is performed through the "Set reference point" function of SINAMICS
V90 PN.

Requirements
● The mode is selected with "ModePos"=5.
● The axis can be in closed-loop control, but must be at a standstill.

Sequence
The axis is at a standstill and the reference point is set with a positive edge at "Execute".
If an error occurs while setting the reference point, the bit "AxisError" in the output signal
"Status_table" is issued.

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Example of the Referencing (set reference point) mode

Set the operating mode as "Referencing (set reference point)" as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data Value

input operand type
Mode_setting VW7000 Mode selection ModePos WORD 5
Position_setting VD7002 Position length Position DWORD 2500
Velocity_setting VD7006 Velocity Velocity DWORD 500
Enable V7010.0 Enable the drive. EnableAxis BOOL 1
Non_stop V7010.1 The status is non- CancelTravers- BOOL 1
stop. ing
Non_Pause V7010.2 No pausing. IntermediateStop BOOL 1
Start V7010.3 Start the drive. Execute BOOL 1
Control_table VD8000 The control param- Control_table DWORD VD8008 Con- 3
eters. figEpos
Status_table VD9000 The status parame- Status_table DWORD V9000.2 AxisRef 1
ters.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operands "St_I_add" and "St_Q_add", keep the offset consistent with that in
PROFINET wizard.

The following picture displays the movement trajectory and dynamic parameters:

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In this illustration, "s" refers to position, and "t" refers to time.

9.8.1.9 Traversing blocks

The Traversing blocks mode is implemented through the "Traversing blocks" function of
SINAMICS V90 PN.

Requirements
● The mode is selected with "ModePos"=6.
● The device is switched on using "EnableAxis".
● The axis is at a standstill.
● The axis must be referenced or the encoder adjusted.

Sequence

Note
You can use the "Position" input to select the traversing task to start. The value is from 0 to
15.
If the value is out of the range, the error code 5 (Page 565)displays in the "Status_table" bit
"Overrange_Error".

The traversing block parameters in the SINAMICS V90 specify the task modes, the target
positions and dynamic responses. The velocity override "OverV" refers to the velocity
setpoint stored in the traversing block. You must set the operating conditions
"CancelTraversing" and "IntermediateStop" to "1". "Jog1" and "Jog2" have no effect and you
must set them to "0".

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The travel direction results from the task mode and the set position setpoint. The "Positive"
and "Negative" are not relevant in this case and you must set them to "0".

Note
You can use the parameters "Positive" or "Negative" to specify a preferred direction to
approach the target position for an axis.

Traversing motion is started with a positive edge at "ExecuteMode". You can track the
current state of the active command with "EPos_zsw1 / EPos_zsw2".
The SINA_POS instruction acknowledges when the end of the traversing path is reached
successfully with "AxisPosOk". If an error occurs during the traversing motion, the bit
"AxisError" in the output signal "Status_table" is issued.

Note
The current command can be replaced on-the-fly by a new command via "Execute". This is
only possible for the same operating mode.

Example of the Traversing blocks mode

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Set the operating mode as "Traversing blocks" as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data type Value

input operand
Mode_setting VW7000 Mode selection ModePos WORD 6
Position_setting VD7002 Position length Position DWORD Enter the index of the
desired blocks. The max-
imum supported blocks
are 16, so the value in
this variable is from 0 to
15.
Enable V7010.0 Enable the EnableAxis BOOL 1
drive.
Non_stop V7010.1 The status is CancelTrav- BOOL 1
non-stop. ersing
Non_Pause V7010.2 No pausing. IntermediateS- BOOL 1
top
Start V7010.3 Start the drive. Execute BOOL 1
Control_table VD8000 The control Control_table DWORD VD8008 Con- 3
parameters. figEpos

Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operands "St_I_add" and "St_Q_add", keep the offset consistent with that in
the PROFINET wizard.

The following picture displays the movement trajectory and dynamic parameters:

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In this illustration, "v" refers to velocity, "s" refers to position, and "t" refers to time.

9.8.1.10 Jog
The Jog mode is implemented using the "Jog" function of SINAMICS V90 PN. It enables the
position-controlled, velocity-dependent traversing of axes using the integrated position
controller of the SINAMICS V90 PN.

Requirements
● The mode is selected with "ModePos" = 7.
● The device is switched on using "EnableAxis".
● The axis is at standstill.
● The axis does not have to be referenced or adjusted.

Sequence
The specification of the jog velocity is performed via the V-assistant form or the
SINA_PARA_S instruction for the configuration of the operating mode in the SINAMICS V90.
The SINAMICS V90 uses the acceleration and deceleration for the dynamic responses of the
axis.

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The velocity override also applies in this operating mode and is set through "OverV". For
example, the velocity that takes effect is 500LU/min and the OverV is 120%, the velocity in
SINAMICS V90 is 600LU/min.
The input signal "CancelTraversing" and "IntermediateStop" are not relevant for the
operating mode and you must set them to "1".

Note
"Jog1" and "Jog2" are the signal sources for the jog mode in SINA_POS. "Jog1" is the signal
source for negative, and "Jog2" is the signal source for positive.
You can configure the distance of traversing motion in the SINAMICS V90 PN.

The velocity setpoint sets the travel direction for jogging.

The inputs "Positive" and "Negative" are not relevant for the operating mode and you can set
them to "0".
You can track the current state of the active command with "EPos_zsw1 / EPos_zsw2".
The SINA_POS instruction displays the current command processing with "AxisEnabled" and
acknowledges the termination of the jog function ("Jog1" or "Jog2" = 0) when the axis is at
standstill with "AxisPosOk". If an error occurs during the traversing motion, the bit "AxisError"
in the output signal "Status_table" is issued.

Note
The current command can be replaced on-the-fly by a new command via "Jog1" or "Jog2".
This is only possible for the "ModePos" 1, 2 or 3 mode.

Example of the Jog mode

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Set the Jog mode as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data Value

input operand type
Mode_setting VW7000 Mode selection ModePos WORD 7
Enable V7010.0 Enable the EnableAxis BOOL 1
drive.
Non_stop V7010.1 The status is CancelTravers- BOOL 1
non-stop. ing
Non_Pause V7010.2 No pausing. IntermediateS- BOOL 1
top
Control_table VD8000 The control Control_table DWORD V8000.2 1 Jog1 0
parameters. V8000.3 1 Jog2 1
VD8008 Con- 3
figEpos
1 The value of V8000.2 and V8000.3 cannot be 1 or 0 at the same time.

Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operands "St_I_add" and "St_Q_add", keep the offset consistent with that in
the PROFINET wizard.

3. In the variable "Control_table", if you set V8000.2 as 1 and V8000.3 as 0, the drive moves
toward the negative direction. If you set V8000.3 as 1 and V8000.2 as 0 , the drive moves
toward the positive direction.
4. To pause the drive, set the variable V8000.2 or V8000.3 as 0.
The following illustration displays the movement trajectory and dynamic parameters:

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In this illustration, "v" refers to velocity and "t" refers to time.

9.8.1.11 Incremental jog

The Incremental jog mode is implemented through the "Jog" function of SINAMICS V90 PN.
It enables the position-controlled, distance-dependent traversing of axes using the integrated
position controller of the SINAMICS V90 PN.

Requirements
● The mode is selected with "ModePos" = 8.
● The device is switched on via "EnableAxis".
● The axis is at standstill.
● The axis does not have to be referenced or adjusted.

Sequence
The specification of the jog velocity is performed via the V-assistant or the SINA_PARA_S
instruction for the configuration of the operating mode in the SINAMICS V90. The SINAMICS
V90 uses the acceleration and deceleration for the dynamic responses of the axis.
The velocity override also applies in this operating mode and is set through "OverV". For
example, the velocity that takes effect is 500LU/min and the OverV is 120%, the velocity in
SINAMICS V90 is 600LU/min.

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The operating conditions "CancelTraversing" and "IntermediateStop" are not relevant for the
operating mode and can be set to "1".

Note
"Jog1" and "Jog2" are the signal sources for the jog mode in SINA_POS. Jog 1 is the signal
source for negative, and Jog 2 is the signal source for positive.
You can configure the distance of incremental traversing motion in the SINAMICS V90 PN.

The travel direction when jogging results from the set velocity setpoint. The inputs "Positive"
and "Negative" are not relevant for the operating mode and can be set to "0" as standard.
The current state of the active command can be tracked via "EPosZSW1 / EPosZSW2".
The block displays the current command processing with "AxisEnabled" and acknowledges
the termination of the jog function ("Jog1" or "Jog2" = 0) when the axis is at standstill with bit
"AxisPosOk". If an error occurs during the traversing motion, the bit "AxisError" in the output
signal "Status_table" is issued.

Note
The current command can be replaced on-the-fly by a new command via "Jog1" or "Jog2".
This is only possible when you remain in one of the jog modes.

Example of the Incremental jog mode

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Set the operating mode as "Incremental Jog" as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data Value

input operand type
Mode_setting VW7000 Mode selection ModePos WORD 8
Enable V7010.0 Enable the EnableAxis BOOL 1
drive.
Non_stop V7010.1 The status is CancelTravers- BOOL 1
non-stop. ing
Non_Pause V7010.2 No pausing. IntermediateS- BOOL 1
top
Control_table VD8000 The control Control_table DWORD V8000.2 1 Jog1 0
parameters. V8000.3 1 Jog2 1
VD8008 Con- 3
figEpos
1 The value of V8000.2 and V8000.3 cannot be 1 or 0 at the same time.

Note
The variable value in this example is for your reference, and you need to create the
variable according to your actual situation.

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the four inputs "St_I_add", "St_Q_add", "Control_table", and "Status_table", the mode
of addressing instruction operands is the indirect addressing. You must enter an
ampersand (&) at the beginning of the input operand.
For the input operand "St_I_add" and "St_Q_add", keep the offset consistent with that in
PROFINET wizard.

You have the following options for the variable:

● To make the drive rotate in the negative position, set V8000.2 as 1, V8000.3 as 0.
● To make the drive rotate in the positive position, set V8000.3 as 1, V8000.2 as 0.
Result: The drive runs at the incremental jog speed set in V-assistant. When the incremental
distance is reached, the motor stops, no matter whether "Jog1" or "Jog2" is set as 1.
The following picture displays the movement trajectory and dynamic parameters:

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In this illustration, "v" refers to velocity, "s" refers to position, and "t" refers to time.

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9.8.2 SINA_SPEED instruction

9.8.2.1 Prerequisite of using the SINA_SPEED instruction

The prerequisite for using the Speed_control instruction is as follows:
● The SINAMICS V90 PN drive and the servo motor are ready.
● The PROFINET network is connected between the drive and the S7-200 Smart CPU.
● The software V-assistant is connected with V90 PN. For the detailed information, refer to
SINAMICS V-ASSISTANT Online Help
(https://support.industry.siemens.com/cs/ww/en/view/109738316). You can download the
SINAMICS V-ASSISTANT software
(https://support.industry.siemens.com/cs/ww/en/view/109738387) and the SINAMICS
V90: PROFINET GSD file
(https://support.industry.siemens.com/cs/ww/en/view/109737269) in the SIEMENS
Industry Online Support Website.

Procedure of configuring SINAMICS V90 PN parameters with V-assistant

Configure the SINAMICS V90 PN parameters as follows:
1. Start the software V-assistant.
2. Click "Online" to select the working mode.
3. Click the connected drive and click the "OK" button.
4. Click "Select drive" from the navigation tree and select "Speed control (s)" in the "Control
Mode" field.

5. Click "Set PROFINET" from the navigation tree and click "Select telegram".

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6. In the "Selection of telegram" field, select "Standard telegram 1" as the current telegram.
The SINA_SPEED instruction only supports Standard telegram 1.

Note
When you configure the PROFINET network in PROFINET wizard, keep the telegram
consistent with that in this step.

7. Click "Configure network" from the navigation tree.

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8. Define the PN station name in the "Name of PN station".

Note
When you configure the PROFINET network in PROFINET wizard, keep the device name
consistent with the PN station name in this step.

9. Click the "Save and active" button.

Result: The drive restarts and the configured parameters take effect.

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9.8.2.2 Input and output interface of SINA_SPEED instruction

The SINA_SPEED instruction is used for setting the drive speed.

Table 9- 55 SINA_SPEED instruction

LAD/ FBD STL Description

CALL SINA_SPEED,EnableAxis,
The SINA_SPEED instruction enables
AckError, SpeedSp, Ref- the speed control of drive movement.
Speed, ConfigAxis Start-
ing_I_add,Starting_Q_add,
AxisEnabled, Lockout,
ActVelocity, Error

Note
For the two inputs "St_I_add" and "St_Q_add", the mode of addressing instruction operands
is indirect addressing.
You must enter an ampersand (&) at the beginning of the input operand and keep the offset
consistent with that in the PROFINET wizard.

You can take the following pictures for reference:

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The parameters of SINA_SPEED instruction are as follows:

Table 9- 56 Parameters of SINA_SPEED instruction

Parameter and type Data type Description

EnableAxis IN BOOL "EnableAxis" = 1 -> switches on the drive
AckError IN BOOL Acknowledges axis faults -> "AckFlt"=1
SpeedSp IN REAL Speed setpoint. SpeedSp value changes with Refspeed. For example, if you
set Refspeed as 1000 rpm, the SpeedSp value range is (0, 1000 rpm).
Refspeed IN REAL Rated speed of the drive. The value range is (6, 210000 rpm).
ConfigAxis IN WORD One input to control the SINA_SPEED functions that are not directly specified
at the block. For the detailed information, refer to Definition of "ConfigAxis"
parameters (Page 598). (Default value = 0)
Starting_I_add IN DWORD Pointer of I memory area start address for PROFINET IO.
Starting_Q_add IN DWORD Pointer of Q memory area start address for PROFINET IO.
AxisEnabled OUT BOOL The drive is being executed or enabled.
Lockout OUT BOOL 1 = switching-on inhibited active.
ActVelocity OUT REAL Actual velocity ->dependent on scaling factor RefSpeed.
Error OUT BOOL 1 = group fault active.

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9.8.2.3 Definition of "ConfigAxis" parameters

The following table lists the definition of "ConfigAxis" parameters:

Table 9- 57 ConfigAxis

ConfigAxis Meaning
Bit0 OFF2
Bit1 OFF3
Bit2 Inverter enable
Bit3 Enable ramp-function generator
Bit4 Continue ramp-function generator
Bit5 Enable speed setpoint
Bit6 Direction of rotation
Bit7 Unconditionally open holding brake
Bit8 Motorized potentiometer increase setpoint
Bit9 Motorized potentiometer, decrease setpoint
Bit10 Reserved
Bit11 Reserved
Bit12 Reserved
Bit13 Reserved
Bit14 Reserved
Bit15 Reserved

9.8.2.4 Example of SINA_SPEED instruction

The SINA_Speed instruction is used for controlling the drive cyclically with standard telegram
1.

Example

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Insert and configure the SINA_Speed instruction as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Comment Corresponding Data type Value

input operand
Speed_setting VD10002 Speed SpeedSp REAL 100
Max_speed VD10006 Maximum speed RefSpeed REAL 3000
Config_word VW10010 Parameter table ConfigAxis WORD 63
of ConfigAxis Note:
To enable the drive,
you must set this vari-
able as 63 (Decimal).
Enable V10000.0 Enable the drive. EnableAxis BOOL 1
Ack_error V10000.1 Acknowledge AckError BOOL
the fault.
Enabled V100012.0 The axis is ena- AxisEnabled BOOL
bled.
Non_enabled V10012.1 The drive is not Lockout BOOL
enabled.
Current_speed VD10014 Actual velocity ActVelocity REAL
Error V10012.2 Error from the Error REAL
drive

2. Enter the data in the input "St_I_add" and "St_Q_add".

Note
For the inputs "St_I_add" and "St_Q_add", the mode of addressing instruction operands is
indirect addressing. You must enter an ampersand (&) at the beginning of the input
operand.
For the input operands "St_I_add" and "St_Q_add", keep the offset consistent with that in
the PROFINET wizard.

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9.8.3 SINA_PARA_S instruction

9.8.3.1 Prerequisite of using the SINA_PARA_S instruction

The prerequisite for using the SINA_PARA_S instruction is as follows:
● The SINAMICS V90 PN drive and the servo motor are ready.
● The PROFINET network is connected between the drive and the S7-200 Smart CPU.
● The software V-assistant is connected with SINAMICS V90 PN. For the detailed
information, refer to SINAMICS V-ASSISTANT Online Help
(https://support.industry.siemens.com/cs/ww/en/view/109738316). You can download the
SINAMICS V-ASSISTANT software
(https://support.industry.siemens.com/cs/ww/en/view/109738387) and the SINAMICS
V90: PROFINET GSD file
(https://support.industry.siemens.com/cs/ww/en/view/109737269) in the SIEMENS
Industry Online Support Website.

Procedure of configuring SINAMICS V90 PN parameters with V-assistant

Configure the V90 PN parameters with V-assistant as follows:
1. Start the software V-assistant.
2. Click "Online" to select the working mode.
3. Click the connected drive and click the "OK" button.
4. Click "Select drive" from the navigation tree, and select "Speed control (s)" or "Basic
positioner control (EPOS)" in the "Control Mode" field.

5. Click "Set PROFINET" from the navigation tree and click "Select telegram".

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6. In the "Selection of telegram" field, select your desired telegram as the current telegram.
The SINA_PARA_S instruction only supports SIEMENS telegram 111 or Standard
telegram 1.

Note
When you configure the PROFINET network in PROFINET wizard, keep the telegram
consistent with that in this step.

7. Click "Configure network" from the navigation tree.

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8. Define the PN station name in the "Name of PN station".

Note
When you configure the PROFINET network in PROFINET wizard, keep the device name
consistent with the PN station name that in this step.

9. Click the "Save and active" button.

Result: The drive restarts and the configured parameters take effect.

9.8.3.2 Input and output interface of SINA_PARA_S instruction

The SINA_PARA_S instruction is used for managing the acyclic parameters.

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The SINA_PARA_S instruction is as follows:

Table 9- 58 SINA_PARA_S instruction

LAD/FBD STL Description

Use the SINA_PARA_S
CALL SINA_PARA_S,Start, ReadWrite, Parameter, instruction to set the drive
Index, ValueWrite1, ValueWrite2, Device_Number, parameters or to read the
Device_Parameter, ValueRead1, ValueRead2, parameter from drive.
Format, ErrorNo, ErrorId, PN_Error_Code, Status,
Status_Bit

The following table lists the input and output signals of SINA_PARA_S insrtruction:

Table 9- 59 Parameters of SINA_PARA_S instruction

Parameter and type Data type Description

Start IN BOOL Start of the task (0= no task or cancel task; 1= start and execute task)
ReadWrite IN BOOL Task type selection
0 = read, 1= write
Parameter IN INT Parameter number
Index IN INT Index of the parameter
ValueWrite1 IN REAL Value of the parameter in REAL format
ValueWrite2 IN DINT Value of the parameter in DINT format
DeviceNo IN WORD Device number
De- IN DWORD Pointer of the start address of "Device_Parameter" (Page 604). "De-
vice_Parameter vice_Parameter" refers to the parameter of the PROFINET slave.
ValueRead1 OUT REAL Value of the parameter read from the drive (REAL format)
ValueRead2 OUT DINT Value of the parameter read from the drive (DINT format)
Format OUT BYTE Format of the read parameter (Page 604)
ErrorNo OUT WORD Error number according to PROFIdrive profile (Page 605)
ErrorID OUT DWORD Error ID (Page 606).
First word: binary-coded indicating which parameter access is faulted
Second word: type of fault
PN_Error_Code OUT DINT Error code according to the PROFINET protocol. For detailed information,
refer to Technical Specification for PROFINET IO (Version 2.3).

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Parameter and type Data type Description

Status OUT BYTE The status of the current operation (Page 606).
Status_bit OUT BYTE Status table (Page 607)

Definition of "Device_parameter"
The following table list the bit definitions of Device_parameters:

Table 9- 60 Device_parameters

Byte Offset Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 Axis number: Select 2 for the V90 drive. For other drives, refer to the related manual.
1 Reserved
2 API number1
3
4
5
6 Slot number1
7
8 Subslot number1
9

Note
1For the API number, Slot number and Subslot number, move to the PROFINET wizard
(Page 404)to check the information.

Definition of "Format" parameters

The format of parameter read from the drive is as follows:

Table 9- 61 Format

ID Description
02 Integer 8
03 Integer 16
04 Integer 32
05 Unsigned 8
06 Unsigned 16
07 Unsigned 32
08 Floating Point
10 Octet String 8 (16 bit)

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ID Description
13 Time Difference (32 bit)
41 Byte
42 Word
43 Double word
44 Error

Definition of "ErrorNo" parameters

ErrorNo refers to the error code defined by the PROFIdrive protocol.

Table 9- 62 ErrorNo

Error ID Description
00 hex Illegal parameter number (access to a parameter that does not exist)
01 hex Parameter value cannot be changed (change request for a parameter value that cannot be changed)
02 hex Lower or upper value limit exceeded (change request with a value outside the value limits)
03 hex Incorrect subindex (access to a parameter index that does not exist)
04 hex No array (access with a subindex to non-indexed parameters)
05 hex Incorrect data type (change request with a value that does not match the data type of the parameter)
06 hex Setting not permitted, only resetting (change request with a value not equal to 0 without permission)
07 hex Descriptive element cannot be changed (change request to a descriptive element that cannot be changed)
09 hex Description data not available (access to a description that does not exist, parameter value is available)
0B hex No master control (change request but with no master control)
0F hex Text array does not exist (although the parameter value is available, the request is made to a text array that
does not exist)
11 hex Request cannot be executed due to the operating state (access is not possible for temporary reasons that
are not specified)
14 hex Inadmissible value (change request with a value that is within the limits but which is illegal for other perma-
nent reasons, for example, a parameter with defined individual values)
15 hex Response too long (the length of the actual response exceeds the maximum transfer length)
16 hex Illegal parameter address (illegal or unsupported value for attribute, number of elements, parameter number,
subindex or a combination of these)
17 hex Illegal format (change request for an illegal or unsupported format)
18 hex Number of values not consistent (number of values of the parameter data to not match the number of ele-
ments in the parameter address)
19 hex Drive object does not exist (access to a drive object that does not exist)
20 hex Parameter text cannot be changed
21 hex Service is not supported (illegal or not support request ID)
6B hex A change request for a controller that has been enabled is not possible. (The drive rejects the change re-
quest because the motor is switched on. Please observe the "Can be changed" parameter attribute (U, T) as
given in the parameter list relevant section in the SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions
6C hex Unknown unit.
77 hex Change request is not possible during download
81 hex Change request is not possible during download

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Error ID Description
82 hex Accepting the master control is inhibited
83 hex Desired interconnection is not possible (the connector output does not supply a float value although the con-
nector input requires a float value)
84 hex Inverter does not accept a change request (inverter is busy with internal calculations)
85 hex No access methods defined
87 hex Know-how protection active, access locked
C8 hex Change request below the currently valid limit (change request to a value that lies within the "absolute" limits,
but is however below the currently valid lower limit)
C9 hex Change request above the currently valid limit (example: a parameter value is too large for the drive power)
CC hex Change request not permitted (change is not permitted as the access code is not available)

Definition of "ErrorID" parameters

There are two types of error:
● ErrorID[1]
● ErrorID[2]

Table 9- 63 ErrorID[1]

ID Description
0×000 No fault active
0×001 Internal telegram error active
0×002 Parameterization error active
0×003 RDREC and WRREC call error active
0×004 Cancelation of the job during the active data transfer by resetting the Start input to "0"
0×005 Unknown data type detected;
evaluation of the ErrorID[2] shows the parameter with unknown data type in the highest value bit

Table 9- 64 ErrorID[2]

ID Description
0×01 Unknown error

Definition of "STATUS" parameter

The parameters of STATUS are as follows:

Table 9- 65 STATUS

Byte Offset Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

0 A1 E2 Error code 3
1 A: 1 = a request is in process

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2 E: 1= an error occurs
3 Error code: The system error code. For detailed information, refer to System-defined error

code of the instructions RDREC and WRREC (Page 372).

Definition of "Status_bit" parameters

Table 9- 66 Status_bit

Byte Offset Bit 3 Bit 2 Bit 1 Bit 0

0 Error Done Busy Ready

9.8.3.3 Example of the SINA_PARA_S instruction

The SINA_PARA_S instruction can read and write the drive parameters in acyclic
communication.

Example

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Modify the drive parameters with SINA_PARA_S instruction as follows:

1. Create the following variables and write the variables to the corresponding input
operands.

Symbol Address Corresponding Data type Value

input operand
Start_pulse V0.0 Start BOOL 1
Read_Write V0.1 ReadWrite BOOL 0 or 1
Parameter_No VW2 Parameter INT 29070
Index_No VW4 Index INT 1
Write_REAL_value VD6 ValueWrite1 REAL
Write_DINT_value VD10 ValueWrite2 DINT
Device_No VW14 Device_number WORD 1
Device_info VB16 Device_Parameter DWORD VB16 Axis number 2
VD18 API number 14848
VW22 Slot number 1
VW24 Subslot num- 3
ber
Read_REAL_value VD30 ValueRead1 REAL
Read_DINT_value VD34 ValueRead2 DINT
Format_value VB38 Format BYTE
ErrorNo VW40 ErrorNo WORD
ErrorId VD42 ErrorID DWORD
PN_Error_Code VD46 PN_Error_Code DINT
Status VB50 Status BYTE
Status_bit VB52 Status bit BYTE V52.0 Ready
V52.1 Busy
V52.2 Done
V52.3 Error

2. Read the parameters from the drive to get the parameter data type information.
– Set the variable "Read_Write" to 0 to initiate a task of reading drive parameters.
– Enter the device parameter information in the variable "Device_info".
– Enter the axis number in VB16 "Axis number".
– Enter the parameter number in the variable "Parameter_No". Enter the index in the
variable "Index_No".
– Set the variable "Start_pulse" to 1 to start the task.
Result:
If the parameter data type is REAL, the variable "Read_REAL_value" displays the value.
If the parameter data type is DINT, the variable "Read_DINT_value" displays the value.
3. Set the variable "Read_Write" to 1 to initiate a task of writing the parameters to the drive.

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4. Modify the parameter in the variable "Write_REAL_value" or "Write_DINT_value":

If in step 2, the variable "Format_value" shows the following data: 16#02, 16#05, 16#41,
16#42, 16#03, 16#06, 16#0A or 16#08, you modify the parameter in the varaible
"Write_REAL_value" .
If in step 2, the variable "Format_value" shows the following data: 16#43, 16#04, 16#07
or 16#0D, you modify the parameter in the varaible "Write_DINT_value" .
5. Set the variable "Start_pulse" to 1.
Result:
In the software V-assistant, check whether you modify the parameter successfully.

9.9 Creating a user-defined library of instructions

STEP 7-Micro/WIN SMART allows you either to create a custom library of instructions, or to
use a library created by someone else.

Creating a library
To create a user-defined library of instructions, you create standard
STEP 7-Micro/WIN SMART subroutines and group them together. By grouping these
subroutines into a library, you can hide the code. Putting code into a library helps prevent
unwanted changes and provides a higher degree of protection for the technology (know-
how) of the author.
To create a user-defined library, perform the following tasks:
1. Write the program as a standard project and put the function to be included in the library
into subroutines.
2. Ensure that you have assigned a symbolic name to all V memory addresses in the
subroutines or interrupt routines. To minimize the amount of V memory that the library
requires, use sequential V memory addresses.
3. Rename the subroutines to the names that you want to appear in the instruction library.
4. Select the subroutines that you want to include in the library.
5. Click the Create button from the Libraries area of the File menu ribbon strip to
compile and create the new library. If the subroutine references interrupts, STEP 7-
Micro/WIN SMART also includes the interrupt routines in the library.
The libraries that you create are available for new or existing projects. They are not available
for the project from which you created them.

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Further information
See the STEP 7-Micro/WIN SMART online help library topics for library programming tips
and a user-defined library example.

Note
Using custom libraries
You must be responsible for testing any libraries that you add to your project. Siemens bears
no responsibility for custom libraries.
If the CPU in your project does not support the instructions in your library, you will get errors
when you compile.

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Debugging and troubleshooting 10
STEP 7-Micro/WIN SMART provides software tools to help you debug and test your
program. These features include viewing the status of the program as it is executed by the
CPU, selecting to run the CPU for a specified number of scans, and forcing values.
Use the hardware troubleshooting guide (Page 622) as a guide for determining the cause
and possible solution when troubleshooting problems with the hardware.

10.1 Debugging your program

10.1.1 Bookmark functions

You can set bookmarks in your program to make it easy to move back and forth between
designated networks in a long program:

Toggle Bookmark: Click this button to set or remove a bookmark at the pro-
gram network designated by the current cursor location.
Next Bookmark: Click this button to move to the next bookmarked network of
your program.
Previous Bookmark: Click this button to move to the previous bookmarked
network of your program.
Remove All Bookmarks: Click this button to remove all bookmarks in your
program.

10.1.2 Cross reference table

Note
You must compile your program in order to view the cross reference table.

Use the cross reference table when you want to know whether a symbolic name or memory
assignment is already in use in your program, and where it is used. The cross reference
table identifies all operands used in the program, and identifies the POU, network or line

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10.1 Debugging your program

location, and instruction context of the operand each time it is used. Double-clicking an
element in the cross-reference table displays that part of your POU.
Element refers to the operands used in your program. You can use the toggle button to
toggle between symbolic and absolute addressing to change the representation of all
operands.
● Block refers to the POU where the operand is used.
● Location refers to the line or network where the operand is used.
● Context refers to the program instruction where the operand is used.

Examples
The following examples show the cross-reference table for a simple program in all three
languages: LAD, FBD, and STL.

Language Program Cross reference

LAD

FBD

STL

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10.2 Displaying program status

10.2 Displaying program status

10.2.1 Displaying status in the program editor

To display current data values and I/O status in the program editor, click the Program Status
ON/OFF button from either the program editor toolbar or from the Debug menu ribbon
strip .
Status data collection begins and shows the results of all logic operations during the
execution of the program. You can also pause and resume program status collection with the
Pause Status ON/OFF button from either the program editor toolbar or from the Debug
menu ribbon strip .
A status chart (Page 616) displays values at the end of scan.

Execution status coloring

● The power rail (LAD) is colored when the program is being scanned.
● Power flow or logic flow in the diagrams is indicated by coloring.
● Contacts and coils (LAD) that have power or are logically true are colored blue.
You can assign your own color choice from the Options settings of the Tool menu ribbon
strip and selecting the Colors tab.
● Box instructions – The box instructions are colored when the instruction has power and
the instruction successfully executes without an error.
● Green timers and counters indicate that the Timer or Counter has valid data.
● Red indicates an instruction executed with an error.
● Jump and Label instructions display in the powerflow color when active. If not active, they
display in gray.
● Gray color (default assignment) indicates no power flow - the instruction not scanned
(jumped over or not called), or the PLC is in STOP mode.
● Blue color for Boolean Powerflow bits (FBD only).
● LAD, FBD, and STL program editors display the value of operands and indicate
powerflow as each instruction executes during the execute program phase of a scan
cycle. Execution status can display intermediate data values that may be overwritten by
executing subsequent program instructions. All displayed PLC data values are collected
from a single program scan cycle.

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10.2 Displaying program status

Example program status in an STL program

When you start program status in STL, the program editor window is divided into a code
region and a status region. You can customize the status region according to the types of
values that you want to monitor.
There are three categories of values that you can monitor in STL Status:

Operands You can monitor up to 17 operands per instruction.

Logic stack You can monitor up to the four most recent values from the logic
stack.
Instruction status bits You can monitor up to eleven status bits.
The STL Status tab of the Program Editor options (Page 616) in the Options settings of the
Tools menu ribbon strip allows you to select or deselect any of these categories of values. If
you deselect an item, it does not appear in the status display.

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10.2 Displaying program status

Example program status in the LAD program editor

The example below shows status in the LAD program editor. The program editor displays the
values of operands and indicates powerflow as each instruction executes during the execute
program phase of a scan cycle.

Example program status in the FBD program editor

The example below shows status in the FBD program editor. The red color of the ADD_I
instruction box indicates errors in the operands.

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10.3 Using a status chart to monitor your program

10.2.2 Configuring the STL status options

To configure the STL program status display options, follow these steps:
1. Click the Options button from the Settings area of the Tools menu ribbon strip.

2. Under Options, click Program Editor > STL > Status.

3. Configure the following STL program status options:

Type Select the font type for STL program status text.
Style Select Regular, Italic, Bold, or Bold Italic for the text style.
Size Select the point size for the font.
Watch Values The check boxes and selection boxes allow you to include or re-
move operands, stack values, and instruction status bits (that is,
flags) from the Program Status display.
Number of operands If you chose to include operands in the Program Status display,
you can edit the Operands list box to display more or fewer oper-
ands. The maximum number possible is 17.
Number of Stack Bits If you chose to include logic stack values in the Program Status
display, you can edit the Logic Stack list box to display more or
fewer stack values. The maximum number possible is four.
Instruction Status Bits If you chose to include instruction status bits in the program status
display, select the Instruction Status Bits that you want to be
shown and which (if any) should be omitted.
A check mark indicates that you are choosing to watch a particular
status bit in the program status display; if you deselect the check-
box, STEP 7-Micro/WIN SMART does not display that status bit in
the Program Status.
See also
How to display status in the program editor (Page 613)

10.3 Using a status chart to monitor your program

In a status chart, you can enter addresses or defined symbol names to monitor or modify the
status of program inputs, outputs, or variables by displaying the current values. The status
chart also allows you to force or change the values of the process variables. You can create
multiple status charts in order to view elements from different portions of your program.
You can display timer and counter values as either bits or words. If you display a timer or
counter value as a bit, you see the output status of the instruction (0 or 1). If you display a
timer or counter value as a word, you see the current value of the timer or counter.

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10.3 Using a status chart to monitor your program

Creating a new chart

To create a new status chart, make sure that Chart Status and Program Status is off and use
one of these methods to create a new chart:
● From the project tree, right-click the Status Chart folder and select the context menu
command Insert > Chart.
● From the Insert area of the Edit menu ribbon strip, click the down arrow beneath "Object"
and select "Chart" from the drop-down menu.
● From a status chart tab in the status chart editor, or from any cell in an existing status
chart, right-click and select the context menu command Insert > Chart.
● From the status chart toolbar, click the insert button and select "Chart".

After you successfully insert a new status chart, the new chart appears under "Status Chart"
in the project tree and a new tab appears at the bottom of the Status Chart window.

Opening an existing chart

If the status chart editor is not open, you can open an existing status chart from the project
tree, navigation bar, or from the Component drop-down list in the Windows area of the View
menu. If the status chart editor is open, you can click a status chart tab in the editor to switch
to that status chart.

Building a status chart

To build a status chart, follow these steps:
1. Enter the address (or symbol name) for each desired value in the Address field. Symbol
names must be names that you have already defined in the symbol table.
2. If the element is a bit (I, Q, or M, for example), the format is set as bit in the Format
column. If the element is a byte, word, or double word, select the drop-down list in the
Format column and select the valid format from the available options.
3. To insert an additional row, use one of the following methods:
– Click the insert button on the status chart toolbar and select "Row".

– From the Insert area of the Edit menu ribbon strip, click the "Row" button.
– Right-click a cell in the status chart to bring up a context menu, and select the menu
command Insert > Row.
The new row is inserted above the current location of the cursor in the status chart.
You can also place the cursor in the last cell of the last row and press the DOWN
ARROW key to insert a row at the bottom of the status chart.

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10.4 Forcing specific values

Building a status chart from a section of program code

Highlight a selection of networks in the program editor, right-click, and select "Create Status
Chart" from the context menu. The new chart contains an entry for each unique operand in
the selected region for which status can be gathered. STEP 7-Micro/WIN SMART places the
entries in the order of their occurrence in the program, gives the chart a default name, and
adds this chart after the last tab in the status chart editor.

When creating a chart from the program editor, note that only the first 150 addresses can be
added each time you select "Create Status Chart". After STEP 7-Micro/WIN SMART creates
the status chart, you can edit the chart entries.
You can also add an entry to a status chart by pressing the Ctrl key and dragging an
operand from the LAD or FBD program editor to the status chart. From STL, you can select
an address and drag it to a status chart.
Additionally, you can also copy and paste data from a Microsoft Excel spreadsheet.

Note
A project can store a maximum of 32 status charts.

Copying symbols from the symbol table to a status chart

You can copy addresses or symbol names from the symbol table and paste them into the
status chart to build your chart more quickly.

10.4 Forcing specific values

The rule of forcing specific values is as follows:
● The CPU allows you to force any or all of the I/O points (I and Q bits).
● You can force up to 16 memory values (V or M) or analog I/O values (AI or AQ).
● You can force up to 100 bytes for PROFINET I/O values.

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10.5 Writing and forcing outputs in STOP mode

● V memory, M memory or PROFINET I/O values can be forced in bytes, words, or double
words.
● Analog values are forced as words only, on even-numbered byte boundaries, such as
AIW6 or AQW14. All forced values are stored in the non-volatile memory of the CPU.

Note
You cannot transfer force information for PROFINET ports with a SD card.

Because the forced data might be changed during the scan cycle (either by the program, by
the I/O update cycle, or by the communication-processing cycle), the CPU reapplies the
forced values at various times in the scan cycle.
● Reading the inputs: The CPU applies the forced values to the inputs as they are read.
● Executing the control logic in the program: The CPU applies the forced values to all
immediate I/O accesses. Forced values are applied for up to 16 memory values after the
program has been executed.
● Processing any communications requests: The CPU applies the forced values to all
read/write communications accesses.
● Writing to the outputs: The CPU applies the forced values to the outputs as they are
written.

Note
The Force function overrides a Read Immediate or Write Immediate instruction. The
Force function also overrides the STOP mode values that you configured in the system
block (Page 126). If the CPU goes to STOP mode, the output reflects the forced value
and not the STOP mode value that you configured for the output in the system block.

You can use the status chart to force values.

1. To force a new value, enter the value in the New Value column of the Status Chart, then
click the Force button on the status chart toolbar, or right-click in the New Value
column and select "Force" from the context menu.
2. To force an existing value, select the value in the Current Value column and click the
Force button on the status chart toolbar, or right-click the value in the Current Value
column and select "Force" from the context menu.
The status LEDs (Page 90) indicate whether the CPU has any forced data.

10.5 Writing and forcing outputs in STOP mode

To enable Write and Force functions while in STOP mode, click the "Force in Stop" button
from the Settings area of the Debug menu ribbon strip.

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10.6 How to execute a limited number of scans

The S7-200 SMART PLCs support writing and forcing outputs (both analog and digital) while
the PLC is in STOP mode. However, as a safety precaution, you must specifically enable
this functionality in STEP 7-Micro/WIN SMART with the "Force in Stop" setting.

WARNING
Effect on process equipment of writing or forcing outputs
If you have connected the S7-200 SMART PLC to process equipment when you write or
force an output, the PLC can transmit these changes to the equipment. This could result in
unanticipated activity in the equipment, which could cause death or serious injury to
personnel, and/ or property damage.
Only write or force outputs when your process equipment can safely accept those changes.

By default, STEP 7-Micro/WIN SMART does not enable "Force in STOP". STEP 7-
Micro/WIN SMART prevents you from writing or forcing outputs while the PLC is in STOP
mode. Clicking the "Force in STOP" button from the Debug menu enables writing and forcing
for the current editing session with the current project. When you open a different project,
"Force in STOP" returns to its default state and STEP 7-Micro/WIN SMART prevents you
from either writing or forcing output addresses while the PLC is in STOP mode.
The status LEDs (Page 90) indicate whether the CPU has any forced data in STOP mode.

10.6 How to execute a limited number of scans

You can specify that the PLC execute your program for a limited number of scans (from 1
scan to 65,535 scans). By selecting the number of scans for the PLC to run, you can monitor
the program as it changes the process variables.
On the first scan, the value of SM0.1 is one (ON).
Before executing a single scan or multiple scans, change the PLC to STOP mode (Page 41)
if the PLC is not already in STOP mode.

Executing a single scan

To execute a single scan, click the "Execute Single" button from the Scan area of the Debug
menu ribbon strip.

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10.6 How to execute a limited number of scans

Executing multiple scans

To execute multiple scans, follow these steps:
1. Click the "Execute Multiple" button from the Scan area of the Debug menu ribbon strip.

The Execute Scans dialog box appears.

2. Enter a value for the desired number of scans, and click "Start" to execute the number of
scans you entered.

Note
When you are ready to resume normal program operation, change the PLC back to RUN
mode (Page 41).

See also
Overview of debugging and monitoring features (Page 611)
How to display status in the editor windows (Page 613)
How to display status in a status chart (Page 616)
How to download a program (Page 78)
Timestamp mismatch error (Page 822) (ensuring that project in programming device
matches project in PLC)
Cross reference and element usage (Page 611) (ensuring that program edits do not cause
duplicate assignments)
Forcing values (Page 618)
Forcing outputs in STOP mode (Page 619)

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10.7 Hardware troubleshooting guide

10.7 Hardware troubleshooting guide

Table 10- 1 Troubleshooting guide for the S7-200 SMART hardware

Symptom Possible cause Possible solution

Outputs stop working The device being controlled has When connecting to an inductive load
caused an electrical surge that dam- (such as a motor or relay), a proper
aged the output suppression circuit should be used.
Refer to the wiring guidelines in Chap-
ter 3.
Wiring loose or incorrect Check wiring and correct
Excessive load Check load against contact ratings
Output point is forced Check the CPU for forced I/O
ERROR light on the CPU turns on Electrical noise Refer to the wiring guidelines in Chap-
(Red) ter 3. It is very important that the con-
trol panel is connected to a good
ground and that high voltage wiring is
not run in parallel with low voltage
wiring.
Connect the M terminal on the 24 V DC
Sensor Power Supply to ground
Component damage Send in hardware for repair or re-
placement
None of the CPU LEDs turn on Blown fuse Use a line analyzer and monitor the
input power to check the magnitude
and duration of the over-voltage spikes.
Based on this information, add the
proper type surge arrestor device to
your power wiring.
Reversed 24 V power wires Refer to the wiring guidelines in Chap-
Incorrect voltage ter 3 for information about installing the
field wiring.
Intermittent operation associated with Improper grounding Refer to the wiring guidelines in Chap-
high energy devices ter 3.
Routing of wiring within the control It is very important that the control
cabinet panel is connected to a good ground
and that high voltage wiring is not run
in parallel with low voltage wiring.
Connect the M terminal on the 24 V DC
Sensor Power Supply to ground.
Time delay on input filters too short Increase the input filter delay in the
system data block.

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10.7 Hardware troubleshooting guide

Symptom Possible cause Possible solution

Serial communications (RS-485 or RS- The communications cable can provide • Refer to the wiring guidelines in
232) are damaged when connecting to a path for unwanted currents if all non- Chapter 3 and to the network guide-
an external device. isolated devices, such as PLCs, com- lines in Chapter 8.
Either the port on the external device or puters, or other devices do not share
the same network circuit common ref- • Purchase network isolators or iso-
the port on the CPU is damaged.
erence. The unwanted currents can lated RS485-to-RS485 repeaters
cause communications errors or dam- when you connect devices that do
age to electric circuits. not have a common electrical refer-
ence.
Refer to Appendix F for information
about article numbers for S7-
200 SMART equipment.
Other communications problems Refer to Chapter 8 for information
(STEP 7-Micro/WIN SMART) about network communications.
Error handling Refer to Appendix C for information
about error codes.

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PID loops and tuning 11
PID auto-tune capability is incorporated into the CPU, and STEP 7-Micro/WIN SMART adds
a PID Tune control panel. Together, these two features greatly enhance the utility and ease-
of-use of the PID function provided.
You can initiate auto-tune in the user program, from an operator panel, or by the PID Tune
control panel. The PID Auto-Tuner computes suggested (near optimum) values for the gain,
integral time (reset), and derivative time (rate) tuning values. You can select tuning for fast,
medium, slow, or very slow response of your loop.
With the PID Tune control panel, you can initiate the auto-tuning process, abort the auto-
tuning process, and monitor the results in a graphical form. The control panel displays any
error conditions or warnings that might be generated. You can apply the gain, reset, and rate
values computed by auto-tune.
The purpose of the PID Auto-Tuner is to determine a set of tuning parameters that provide a
reasonable approximation to the optimum values for your loop. Starting with the suggested
tuning values will allow you to make fine tuning adjustments and truly optimize your process.
The auto-tuning algorithm used in the CPU is based upon a technique called relay feedback
suggested by K. J. Åström and T. Hägglund in 1984. Over the past twenty years, relay
feedback has been used across a wide variety of industries.
The relay feedback concept produces a small, but sustained oscillation in an otherwise
stable process. Based upon the period of the oscillations and the amplitude changes
observed in the process variable, the ultimate frequency and the ultimate gain of the process
are determined. Then, using the ultimate gain and ultimate frequency values, the PID Auto-
tuner suggests a value for the gain, reset, and rate tuning values.
The values suggested depend upon your selection for speed of response of the loop for your
process. You can select fast, medium, slow, or very slow response. Depending upon your
process, a fast response can overshoot and corresponds to an underdamped tuning
condition. A medium speed response can be on the verge of overshoot and corresponds to a
critically-damped tuning condition. A slow response cannot have any overshoot and
corresponds to an overdamped tuning condition. A very slow response cannot have
overshoot and corresponds to a heavily overdamped tuning condition.
In addition to suggesting tuning values, the PID Auto-tuner can automatically determine the
values for hysteresis and peak PV deviation. You use these parameters to reduce the effect
of the process noise, while limiting the amplitude of the sustained oscillations set up by the
PID Auto-Tuner.
The PID Auto-Tuner can determine suggested tuning values for both direct-acting and
reverse-acting P, PI, PD, and PID loops.

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11.1 PID loop definition table

11.1 PID loop definition table

Eighty (80) bytes are allocated for the loop table from the starting address you enter for
Table (TBL) in the PID instruction box. The PID instruction for the S7-200 SMART CPU
references this loop table that contains the loop parameters.
If you use the PID Tune control panel, all interaction with the PID loop table is handled for
you by the control panel. If you need to provide auto-tuning capability from an operator
panel, your program must provide the interaction between the operator and the PID loop
table to initiate and monitor the auto-tuning process, and then apply the suggested tuning
values.

Table 11- 1 Loop table

Offset Field Format Type Description

0 Process variable (PVn) REAL In Contains the process variable, which must be scaled
between 0.0 and 1.0.
4 Setpoint (SPn) REAL In Contains the setpoint, which must be scaled between
0.0 and 1.0.
8 Output (Mn) REAL In/Out Contains the calculated output, scaled between 0.0 and
1.0.
12 Gain (KC) REAL In Contains the gain, which is a proportional constant. Can
be a positive or negative number.
16 Sample time (TS) REAL In Contains the sample time, in seconds. Must be a posi-
tive number.
20 Integral time or reset (TI) REAL In Contains the integral time or reset, in minutes.
24 Derivative time or rate REAL In Contains the derivative time or rate, in minutes.
(TD)
28 Bias (MX) REAL In/Out Contains the bias or integral sum value between 0.0 and
1.0.
32 Previous process varia- REAL In/Out Contains the value of the process variable stored from
ble (PVn-1) the last execution of the PID instruction.
36 PID Extended Table ID ASCII Constant 'PIDA' (PID Extended Table, Version A): ASCII constant
40 AT Control (ACNTL) BYTE In See the following table
41 AT Status (ASTAT) BYTE Out See the following table
42 AT Result (ARES) BYTE In/Out See the following table
43 AT Config (ACNFG) BYTE In See the following table
44 Deviation (DEV) REAL In Normalized value of the maximum PV oscillation ampli-
tude (range: 0.025 to 0.25).
48 Hysteresis (HYS) REAL In Normalized value of the PV hysteresis used to deter-
mine zero crossings (range: 0.005 to 0.1). If the ratio of
DEV to HYS is less than 4, a warning will be indicated
during auto-tune.
52 Initial Output Step REAL In Normalized size of the step change in the output value
(STEP) used to induce oscillations in the PV (range: 0.05 to
0.4).
56 Watchdog Time (WDOG) REAL In Maximum time allowed between zero crossings in sec-
onds (range: 60 to 7200).
60 Suggested Gain (AT_KC) REAL Out Suggested loop gain as determined by the auto-tune
process.

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11.1 PID loop definition table

Offset Field Format Type Description

64 Suggested Integral Time REAL Out Suggested integral time as determined by the auto-tune
(AT_TI) process.
68 Suggested Derivative REAL Out Suggested derivative time as determined by the auto-
Time (AT_TD) tune process.
72 Actual Step size REAL Out Normalized output step size value as determined by the
(ASTEP) auto-tune process.
76 Actual Hysteresis REAL Out Normalized PV hysteresis value as determined by the
(AHYS) auto-tune process.

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11.1 PID loop definition table

Table 11- 2 Expanded description of control and status fields

Field Description
AT Control (ACNTL)
Input - Byte

EN Set to 1 to start auto-tune; set to 0 to abort auto-tune

AT Status (ASTAT)
Output - Byte

W0 Warning: The deviation setting is not four times greater than the hysteresis set-
ting.
W1 Warning: Inconsistent process deviations may result in incorrect adjustment of the
output step value.
W2 Warning: Actual average deviation is not four times greater than the hysteresis
setting.
AH Auto-hysteresis calculation in progress:
0 - not in progress
1 - in progress
IP Auto-tune in progress:
0 - not in progress
1 - in progress
Each time an auto-tune sequence is started the CPU clears the warning bits and sets the in
progress bit. Upon completion of auto-tune, the CPU clears the in progress bit.
AT Result (ARES)
Input/Output - Byte

① Result code

D Done bit:
0 - auto-tune not complete
1 - auto-tune complete
Must be set to 0 before auto-tune can start
Result 00 - completed normally (suggested tuning values available)
Code 01 - aborted by the user
02 - aborted, watchdog timed out waiting for a zero crossing
03 - aborted, process (PV) out-of-range
04 - aborted, maximum hysteresis value exceeded
05 - aborted, illegal configuration value detected
06 - aborted, numeric error detected
07 - aborted, PID instruction executed without having power flow (loop in manual
mode)
08 - aborted, auto-tuning allowed only for P, PI, PD, or PID loops
09 to 7F - reserved

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11.2 Prerequisites

Field Description
AT Config (ACNFG)
Input - Byte

R1 R0 Dynamic response
0 0 Fast response
0 1 Medium response
1 0 Slow response
1 1 Very slow response
DS Deviation setting:
0 - use deviation value from loop table
1 - determine deviation value automatically
HS Hysteresis setting:
0 - use hysteresis value from loop table
1 - determine hysteresis value automatically

Note
The standard PID instruction (Page 288) is not used directly by projects with PID wizard
configurations. If you use a PID wizard configuration, then your program must use
"PIDx_CTRL", to activate the PID wizard subroutine.

To simplify the use of PID loop control in your application, STEP 7-Micro/WIN SMART
provides a PID wizard (Page 290) to configure your PID loops.

11.2 Prerequisites
The loop that you want to auto-tune must be in automatic mode. The loop output must be
controlled by the execution of the PID instruction. Auto-tune will fail if the loop is in manual
mode.
Before initiating an auto-tune operation, your process must be brought to a stable state
which means that the PV has reached setpoint (or for a P-type loop, a constant difference
between PV and setpoint) and the output is not changing erratically.
Ideally, the loop output value needs to be near the center of the control range when auto-
tuning is started. The auto-tune procedure sets up an oscillation in the process by making
small step changes in the loop output. If the loop output is close to either extreme of its
control range, the step changes introduced in the auto-tune procedure can cause the output
value to attempt to exceed the minimum or the maximum range limit.
If this happens, the generation of an auto-tune error condition results, and the determination
of less than near optimal suggested values certainly results.

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11.3 Auto-hysteresis and auto-deviation

11.3 Auto-hysteresis and auto-deviation

Hysteresis parameter
The hysteresis parameter specifies the excursion (plus or minus) from setpoint that the PV
(process variable) is allowed to make without causing the relay controller to change the
output. This value is used to minimize the effect of noise in the PV signal to more accurately
determine the natural oscillation frequency of the process.
If you select to automatically determine the hysteresis value, the PID Auto-Tuner will enter a
hysteresis determination sequence. This sequence involves sampling the process variable
for a period of time and then performing a standard deviation calculation on the sample
results.
In order to have a statistically meaningful sample, a set of at least 100 samples must be
acquired. For a loop with a sample time of 200 msec, acquiring 100 samples takes 20
seconds. For loops with a longer sample time it will take longer. Even though 100 samples
can be acquired in less than 20 seconds for loops with sample times less than 200 msec, the
hysteresis determination sequence always acquires samples for at least 20 seconds.
Once all the samples have been acquired, the standard deviation for the sample set is
calculated. The hysteresis value is defined to be two times the standard deviation. The
calculated hysteresis value is written into the actual hysteresis field (AHYS) of the loop table.

Note
While the auto-hysteresis sequence is in progress, the normal PID calculation is not
performed. Therefore, it is imperative that the process be in a stable state prior to initiating
an auto-tune sequence. This will yield a better result for the hysteresis value and it will
ensure that the process does not go out of control during the auto-hysteresis determination
sequence.

Deviation parameter
The deviation parameter specifies the desired peak-to-peak swing of the PV around the
setpoint. If you select to automatically determine this value, the desired deviation of the PV is
computed by multiplying the hysteresis value by 4.5. The output will be driven proportionally
to induce this magnitude of oscillation in the process during auto-tuning.

11.4 Auto-tune sequence

The auto-tuning sequence begins after the hysteresis and deviation values have been
determined. The tuning process begins when the initial output step is applied to the loop
output.
This change in output value causes a corresponding change in the value of the process
variable. When the output change drives the PV away from setpoint far enough to exceed
the hysteresis boundary, a zero-crossing event is detected by the auto-tuner. Upon each
zero-crossing event, the auto-tuner drives the output in the opposite direction.

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11.4 Auto-tune sequence

The tuner continues to sample the PV and waits for the next zero-crossing event. The tuner
requires a total of twelve zero-crossings to complete the sequence. The magnitude of the
observed peak-to-peak PV values (peak error) and the rate at which zero-crossings occur
are directly related to the dynamics of the process.
Early in the auto-tuning process, the output step value is proportionally adjusted once to
induce subsequent peak-to-peak swings of the PV to more closely match the desired
deviation amount. Once the adjustment is made, the new output step amount is written into
the Actual Step Size field (ASTEP) of the loop table.
If the time between zero-crossings exceeds the zero-crossing watchdog interval time, the
auto-tuning sequence is terminated with an error. The default value for the zero-crossing
watchdog interval time is two hours.
The following figure shows the output and process variable behaviors during an auto-tuning
sequence on a direct acting loop. You use the PID Tune control panel to initiate and monitor
the tuning sequence.

Notice how the auto-tuner switches the output to cause the process (as evidenced by the PV
value) to undergo small oscillations. The frequency and the amplitude of the PV oscillations
are indicative of the process gain and natural frequency.
Based upon the information collected about the frequency and gain of the process during the
auto-tune process, the ultimate gain and ultimate frequency values are calculated. From
these values, the suggested values for gain (loop gain), reset (integral time), and rate
(derivative time) are calculated.

Note
Your loop type determines which tuning values are calculated by the auto-tuner. For
example, for a PI loop, the auto-tuner will calculate gain and integral time values, but the
suggested derivative time will be 0.0 (no derivative action).

Once the auto-tune sequence has completed, the output of the loop is returned to its initial
value. The next time the loop is executed, the normal PID calculation will be performed.

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11.5 Exception conditions

11.5 Exception conditions

Warning conditions
Tuning execution can generate three warning conditions. Tuning execution reports these
warnings in three bits of the ASTAT field of the loop table, and, once set, these bits remain
set until the next auto-tune sequence is initiated:
● Warning 0: Generated if the deviation value is not at least 4X greater than the hysteresis
value. This check is performed when the hysteresis value is actually known, which
depends upon the auto-hysteresis setting.
● Warning 1: Generated if there is more than an 8X difference between the two peak error
values gathered during the first 2.5 cycles of the auto-tune procedure
● Warning 2: Generated if the measured average peak error is not at least 4X greater than
the hysteresis value

Error conditions
In addition to the warning conditions, several error conditions are possible. The following
table lists the error conditions, along with a description of the cause of each error.

Table 11- 3 Error conditions during tuning execution

Result code (in ARES) Condition

01 aborted by user EN bit cleared while tuning is in progress
02 aborted due to a zero-crossing watchdog Half-cycle elapsed time exceeds zero-crossing watchdog interval
timeout
03 aborted due to the process out-of-range PV goes out-of-range:
• during the auto-hysteresis sequence, or
• twice before the fourth zero-crossing, or
• after the fourth zero crossing
04 aborted due to hysteresis value exceeding User-specified hysteresis value, or
maximum automatically determined hysteresis value > maximum
05 aborted due to illegal configuration value The following range checking errors:
• Initial loop output value is < 0.0 or > 1.0
• User-specified deviation value is <= hysteresis value, or is >
maximum
• Initial output step is <= 0.0 or is > maximum
• Zero-crossing watchdog interval time is < minimum
• Sample time value in loop table is negative
06 aborted due to a numeric error Illegal floating point number or divide by zero encountered
07 PID instruction was executed with no power PID instruction executed with no power flow while auto-tuning is in
flow (manual mode) progress or is requested
08 auto-tuning allowed only for P, PI, PD, or PID Loop type is not P, PI, PD, or PID
loops

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11.6 Notes concerning PV out-of-range (result code 3)

11.6 Notes concerning PV out-of-range (result code 3)

The process variable is considered to be in-range by the auto-tuner if its value is greater
than 0.0 and less than 1.0.
If the PV is detected to be out-of-range during the auto-hysteresis sequence, then the tuning
is immediately aborted with a process out-of-range error result.
If the PV is detected to be out-of-range between the starting point of the tuning sequence
and the fourth zero-crossing, then the output step value is cut in half and the tuning
sequence is restarted from the beginning. If a second PV out-of-range event is detected after
the first zero-crossing following the restart, then the tuning is aborted with a process out-of-
range error result.
Any PV out-of-range event occurring after the fourth zero-crossing results in an immediate
abort of the tuning and a generation of a process out-of-range error result.

11.7 PID Tune control panel

STEP 7-Micro/WIN SMART includes a PID Tune control panel that allows you to graphically
monitor the behavior of your PID loops. In addition, the control panel allows you to initiate the
auto-tune sequence, abort the sequence, and apply the suggested tuning values or your own
tuning values.
To use the control panel, you must be communicating with the CPU and a wizard-generated
configuration for a PID loop must exist in the CPU. The CPU must be in RUN mode for the
control panel to display the operation of a PID loop.
To open the PID control panel, use one of the following methods:
● Click the "PID Control Panel" button from the Tools area of the Tools menu ribbon strip.

● Open the Tools folder in the project tree, select the "PID Tune Control Panel" node and
press Enter; or double-click the "PID Tune Control Panel" node.

STEP 7-Micro/WIN SMART opens the PID control panel if the connected CPU is in RUN
mode:

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11.7 PID Tune control panel

The PID control panel includes the following fields:

● Current values: The values of the SP (Setpoint), PV (Process Variable), OUT (Output),
Sample Time, Gain, Integral time, and Derivative time are displayed. The SP, PV, OUT
are shown in green, red, and blue, respectively; the same color legend is used to plot the
PV, SP, and OUT values.
● Graphical display: The graphical display shows color-coded plots of the PV, SP, and
Output as a function of time. The PV and SP share the same vertical scale which is
located at the left hand side of the graph while the vertical scale for the output is located
on the right hand side of the graph.
● Tuning Parameters: At the bottom left-hand side of the screen are the Tuning Parameters
(Minutes). Here, the Gain, Integral Time, and Derivative Time values are displayed. You
click in the "Calculated" column to modify any one of the three sources for these values.
● "Update CPU" button: You can use the" Update CPU" button to transfer the displayed
Gain, Integral Time, and Derivative Time values to the CPU for the PID loop that is being
monitored. You can use the "Start" button to initiate an auto-tuning sequence. Once an
auto-tuning sequence has started, the "Start" button becomes a "Stop" button.

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11.7 PID Tune control panel

● Sampling: In the "Sampling" area, you can select the graphical display sampling rate from
1 to 480 seconds per sample.
You can freeze the graph by clicking the "Pause" button. Click the "Resume" button to
resume sampling data at the selected rate. To clear the graph, select "Clear" from the
right-mouse button within the graph.
● Advanced Options: You can use the "Options" button to further configure parameters for
the auto-tuning process. (See the figure below.)
From the advanced screen, you can check the box that causes the auto-tuner to
automatically determine the values for the Hysteresis and Deviation (default setting), or
you can enter the values for these fields that minimize the disturbance to your process
during the auto-tune procedure.

In the "Dynamic Response" field, use the dropdown button to select the type of loop
response (Fast, Medium, Slow, or Very Slow) that you wish to have for your process.
Depending upon your process, a fast response may have overshoot and would
correspond to an underdamped tuning condition. A medium speed response may be on
the verge of having overshoot and would correspond to a critically damped tuning
condition. A slow response may not have any overshoot and would correspond to an
overdamped tuning condition. A very slow response may not have overshoot and would
correspond to a heavily overdamped tuning condition.
Once you have made the desired selections, click OK to return to the main screen of the
PID Tune Control Panel.

Loop monitoring
After you have completed the auto-tune sequence and have transferred the suggested
tuning parameters to the CPU, you can use the control panel to monitor your loop's response
to a step change in the setpoint.

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11.7 PID Tune control panel

In the figure below, the loop responds to a setpoint change with the original tuning
parameters (before running auto-tune). Notice the overshoot and the long, damped ringing
behavior of the process using the original tuning parameters.

The loop responds to the same setpoint change after applying the values determined by the
auto-tune process using the selection for a fast response. Notice that for this process there is
no overshoot, but there is just a little bit of ringing.

To eliminate the ringing at the expense of the speed of response, select a medium or a slow
response and re-run the auto-tuning process.
After you have a good starting point for the tuning parameters for your loop, you can use the
control panel to tweak the parameters. Then you can monitor the loop's response to a
setpoint change. In this way, you can fine tune your process for an optimum response in
your application.
To simplify the use of PID loop control in your application, STEP 7-Micro/WIN SMART
provides a PID wizard (Page 290) to configure your PID loops.

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The S7-200 SMART CPU provides three methods of open loop motion control:
● Pulse Train Output (PTO): Built into the CPU for speed and position control. See Pulse
Output instruction. (Note: There is no PTO wizard available. Use the Motion wizard
instead.)
● Pulse Width Modulation (PWM): Built into the CPU for speed, position, or duty cycle
control. See Pulse Output instruction.
● Axis of Motion: Built into the CPU for speed and position control
The CPU provides three digital outputs (Q0.0, Q0.1, and Q0.3) that you can configure as
PTO or PWM outputs by the PLS Instruction, PWM outputs by the PWM wizard, or as motion
control outputs by the Motion wizard.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s do not support
motion control.

When you configure an output for PTO operation, the CPU generates a 50% duty cycle
pulse train for open loop control of the speed and position for either stepper motors or servo
motors. The built-in PTO function only provides the pulse train output. Your application
program must supply direction and limit controls using I/O built into the PLC or provided by
expansion modules.
When you configure an output for PWM operation, the CPU fixes the cycle time of the
output, and your program controls the pulse width or duty cycle of the pulse. You can use the
variations in pulse width to control the speed or position in your application.
The Axis of Motion provides a single pulse train output with integrated direction control and
disable outputs. It also includes programmable inputs which allow the CPU to be configured
for several modes of operation, including automatic reference point seek. The Axis of Motion
provides a unified solution for open loop control of the speed and position for either stepper
motors or servo motors.
To simplify the use of motion control in your application, STEP 7-Micro/WIN SMART
provides a Motion wizard to configure Axis of Motion and a PWM wizard to configure PWM.
The wizards generate motion instructions that you can use to provide dynamic control of
speed and motion in your application. For the Axis of Motion, STEP 7-Micro/WIN SMART
also provides a control panel that allows you to control, monitor, and test your motion
operations.

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12.1 Using the PWM output

12.1 Using the PWM output

PWM provides a fixed cycle time output with a variable duty cycle. The PWM output runs
continuously after being started at the specified frequency (cycle time). The pulse width is
varied as required to affect the desired control. Duty cycle can be expressed as a
percentage of the cycle time or as a time value corresponding to pulse width. The pulse
width can vary from 0% (no pulse, always off) to 100% (no pulse, always on). See the
following figure.

Since the PWM output can be varied from 0% to 100%, it provides a digital output that in
many ways is analogous to an analog output. For example the PWM output can be used to
control the speed of a motor from stop to full speed or it can be used to control the position
of a valve from closed to full open.

12.1.1 Configuring the PWM output

To configure one of the built-in outputs for PWM control, use the PWM wizard.

Use one of the following methods to open the PWM wizard:

● Click the "PWM" button from the Wizards area of the Tools menu.

● Open the Wizards folder in the project tree and double-click "PWM", or select "PWM" and
press the Enter key.

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12.1 Using the PWM output

1. Select a pulse generator.

2. Change the name of a PWM channel, if required.
3. Configure the PWM channel output time base.
4. Generate project components.
5. Use the PWMx_RUN subroutine to control the duty cycle of your PWM output.

Note
PWM channels are hard-coded to specific outputs:
• PWM0 is assigned to Q0.0.
• PWM1 is assigned to Q0.1.
• PWM2 is assigned to Q0.3.

12.1.2 PWMx_RUN subroutine

To simplify the use of Pulse Width Modulation (PWM) control in your application,
STEP 7-Micro/WIN SMART provides a PWM wizard (Page 637) to configure your on-board
PWM generators and control the duty cycle of a PWM output.
The PWMx_RUN subroutine is used to execute PWM under program control.

LAD / FBD STL Description

CALL PWMx_RUN, Cycle, Pulse, Error The PWMx_RUN subroutine allows you to
control the duty cycle of the output by vary-
ing the pulse width from 0 to the pulse
width of the cycle time.

Table 12- 1 Parameters for the PWMx_RUN subroutine

Inputs/Outputs Data types Operands

Cycle, Pulse Word IW, QW, VW, MW, SMW, SW, T, C, LW, AC, AIW, *VD, *AC, *LD, Constant
Error Byte IB, QB, VB, MBV, SMB, LB, AC, *VD, *AC, *LD, Constant

The Cycle input is a word value that defines the cycle time for the pulse width modulation
(PWM) output. The allowed range is from 2 to 65535 when milliseconds is the time base and
10 to 65535 when microseconds is the time base.
The Pulse input is a word value that defines the pulse width (Duty Cycle) for the PWM
output. The allowed range of values is from 0 to 65535 units of the time base (microseconds
or milliseconds) that was specified within the PWM wizard.

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The Error is a byte value returned by the PWMx_RUN subroutine that indicates the result of
execution. See the following table for a description of the possible error codes.

Table 12- 2 PWMx_RUN instruction error codes

Error code Description

0 No error, normal completion
131 Pulse generator already in use by another PWM or by a motion axis, or illegal time base change

12.2 Using motion control

The motion control built into the CPU uses an Axis of Motion to control both the speed and
motion of a stepper motor or a servo motor.
Using the Axis of Motion requires expertise in the field of motion control. This chapter is not
meant to educate the novice in this subject. However, it provides fundamental information
that will help as you use the Motion wizard to configure the Axis of Motion for your
application.

12.2.1 Maximum and start/stop speeds

The Motion wizard prompts you for the maximum

speed (MAX_SPEED) and Start/Stop Speed
(SS_SPEED) for your application.

① MAX_SPEED
② SS_SPEED
● MAX_SPEED: Enter the value for the optimum operating speed of your application within
the torque capability of your motor. The torque required to drive the load is determined by
friction, inertia, and the acceleration/deceleration times.
● The Motion wizard calculates and displays the minimum speed that can be controlled by
the Axis of Motion based upon the MAX_SPEED that you specify.
● SS_SPEED: Enter a value within the capability of your motor to drive your load at low
speeds. If the SS_SPEED value is too low, the motor and load could vibrate or move in
short jumps at the beginning and end of travel. If the SS_SPEED value is too high, the
motor could lose pulses on start up, and the load could overdrive the motor when
attempting to stop.
Motor data sheets have different ways of specifying the start/stop (or pull-in/pull-out) speed
for a motor and given load. Typically, a useful SS_SPEED value is 5% to 15% of the
MAX_SPEED value. To help you select the correct speeds for your application, refer to the
data sheet for your motor. The following figure shows a typical motor torque/speed curve.

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12.2 Using motion control

① Torque required to drive the load

② Motor torque versus speed characteristic
③ Start/Stop speed versus torque: This curve moves towards lower speed as the load inertia
increases.
④ Maximum speed that the motor can drive the load: MAX_SPEED should not exceed this value.
⑤ Start/Stop speed (SS_SPEED) for this load

12.2.2 Entering the acceleration and deceleration times

As part of the configuration, you set the

acceleration and deceleration times. The
default setting for both the acceleration
time and the deceleration time is 1 sec-
ond. Typically, motors can work with
less than 1 second. See the following
figure.

① MAX_SPEED
② SS_SPEED
③ ACCEL_TIME
④ DECEL_TIME

Note
Motor acceleration and deceleration times are determined by trial and error. You should start
by entering a large value. Optimize these settings for the application by gradually reducing
the times until the motor starts to stall.

Specify the following times in milliseconds:

● ACCEL_TIME: Time required for the motor to accelerate from SS_SPEED to
MAX_SPEED. Default = 1000 ms
● DECEL_TIME: Time required for the motor to decelerate from MAX_SPEED to
SS_SPEED. Default = 1000 ms

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12.2 Using motion control

12.2.3 Configuring the motion profiles

A profile is a pre-defined motion description consisting of one or more speeds of movement
that effect a change in position from a starting point to an ending point. You do not have to
define a profile in order to use the Axis of Motion. The Motion wizard provides instructions for
you to use to control moves without running a profile.
A profile is programmed in steps consisting of an acceleration/deceleration to a target speed
followed by a fixed number of pulses at the target speed. In the case of single step moves or
the last step in a move, there is also a deceleration from the target speed (last target speed)
to stop.
The Axis of Motion supports a maximum of 32 profiles.

Defining the motion profile

The Motion wizard guides you through a motion profile definition, where you define each
motion profile for your application. For each profile, you select the operating mode and
define the specifics of each individual step for the profile. The Motion wizard also allows you
to define a symbolic name for each profile by simply entering the symbol name as you define
the profile.

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Selecting the mode of operation for the profile

You configure the profile according to the mode of operation desired. The Axis of Motion
supports absolute position, relative position, single-speed continuous rotation, and two-
speed continuous rotation. The following figure shows the different modes of operation.

Mode selections for the Axis of Motion

Absolute Position Single-Speed, Continuous Rotation

Single-speed, Continuous Rotation, with triggered Relative Position

stop

Two-Speed, Continuous Rotation

Two-Speed, Continuous Rotation, with triggered stop

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Mode selections for the Axis of Motion

Creating the steps of the profile

A step is a fixed distance that a tool

moves, including the distance covered
during acceleration and deceleration
times. The Axis of Motion supports a max-
imum of 16 steps in each profile.

You specify the target speed and ending position or number of pulses for each step.
Additional steps are entered one at a time. The figure illustrates a one-step, two-step, three-
step, and a four-step profile.
Notice that a one-step profile has one constant speed segment, a two-step profile has two
constant speed segments, and so on. The number of steps in the profile matches the
number of constant speed segments of the profile.

12.3 Features of motion control

Motion control provides the functionality and performance that you need for open-loop
position control in up to three Axes of Motion:
● Provides high-speed control, with a range from 20 pulses per second up to 100,000
pulses per second
● Supports both jerk (S curve) or linear acceleration and deceleration
● Provides a configurable measuring system that allows you to enter data either as
engineering units (such as inches or centimeters) or as a number of pulses
● Provides configurable backlash compensation
● Supports absolute, relative, and manual methods of position control

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● Provides continuous operation

● Provides up to 32 motion profiles, with up to 16 speed changes per profile
● Provides four different reference-point seek modes, with a choice of the starting seek
direction and the final approach direction for each sequence
● Provides support for SINAMICS V90 drives
You use STEP 7-Micro/WIN SMART to create all of the configuration and profile information
used by the Axis of Motion. This information is downloaded to the CPU with your program
blocks.
Motion control provides six digital inputs and four digital outputs that provide the interface to
your motion application. See the following table. These inputs and outputs are local to the
CPU. The CPU technical specifications (Page 719) provide detailed information for the CPUs
and include wiring diagrams for connecting each CPU to some of the more common motor
driver/amplifier units.

Table 12- 3 Motion control CPU inputs to configure

Signal Description
STP The STP input causes the CPU to stop the motion in progress. You can select the desired operation of
STP within the Motion wizard.
RPS The RPS (Reference Point Switch) input establishes the reference point or home position for absolute
move operations. In some modes, the RPS input is also used to stop the motion in progress after travel-
ling a specified distance.
ZP The ZP (Zero Pulse) input helps establish the reference point or home position. Typically, the motor
driver/amplifier pulses ZP once per motor revolution.
Note: Only used in RP Seek Modes of 3 and 4.
LMT+ LMT+ and LMT- inputs establish the maximum limits for motion travel. The Motion wizard allows you to
LMT- configure the operation of LMT+ and LMT- inputs.
TRIG The TRIG (Trigger) input causes the CPU, in some modes, to stop the motion in progress after travelling
a specified distance.

WARNING
Risks with changes to filter time for digital input channel
If the filter time for a digital input channel is changed from a previous setting, a new "0"
level input value may need to be presented for up to 12.8 ms accumulated duration before
the filter becomes fully responsive to new inputs. During this time, short "0" pulse events of
duration less than 12.8 ms may not be detected or counted.
This changing of filter times can result in unexpected machine or process operation, which
may cause death or serious injury to personnel, and/or damage to equipment.
To ensure that a new filter time goes immediately into effect, cycle the power of the CPU.

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Table 12- 4 Motion control CPU hard-coded outputs

Signal Description
P0 P0 and P1 are pulse outputs that control the movement and direction of movement of the motor.
P1
DIS DIS is an output used to disable or enable the motor driver/amplifier.

12.4 Programming an Axis of Motion

STEP 7-Micro/WIN SMART provides easy-to-use tools for configuring and programming the
Axis of Motion. Simply follow these steps:
1. Configure the Axis of Motion: STEP 7-Micro/WIN SMART provides a Motion wizard for
creating the configuration/profile table and the position instructions. See "Configuring the
Axis of Motion" for information about configuring the Axis of Motion.
2. Test the operation of the Axis of Motion: STEP 7-Micro/WIN SMART provides a Motion
control panel for testing the wiring of the inputs and outputs, the configuration of the Axis
of Motion, and the operation of the motion profiles. See "Monitoring the Axis of Motion
with the Motion control panel" for information about the Motion control panel.
3. Create the program to be executed by the CPU: The Motion wizard automatically creates
the motion instructions that you insert into your program. See "Instructions created by the
Motion wizard for the Axis of Motion" for information about the motion instructions. Insert
the following instructions into your program:
– To enable the Axis of Motion, insert an AXISx_CTRL instruction. Use SM0.0 (Always
On) to ensure that this instruction is executed every scan.
– To move the motor to a specific location, use an AXISx_GOTO or an AXISx_RUN
instruction. The AXISx_GOTO instruction moves to a location specified by the inputs
from your program. The AXISx_RUN instruction executes the motion profiles you
configured with the Motion wizard.
– To use absolute coordinates for your motion, you must establish the zero position for
your application. Use an AXISx_RSEEK or an AXISx_LDPOS instruction to establish
the zero position.
– The other instructions that are created by the Motion wizard provide functionality for
typical applications and are optional for your specific application.
4. Compile your program and download the system block, data block, and program block to
the CPU.

Note
Make sure to match the measurement system configuration to the pulses/revolution and
distance/revolution specifications of your stepper/servo motor controller system.

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12.5 Configuring an Axis of Motion

Configuration/profile table
You must create a configuration/profile table for the Axis of Motion in order for the CPU to
control your motion application. The Motion wizard makes the configuration process quick
and easy by leading you step-by-step through the configuration process. Refer to the
"Advanced Topics" section of this chapter for detailed information about the
configuration/profile table.

The Motion wizard also allows you to create the configuration/profile table offline. You can
create the configuration without being connected to a CPU.

Starting the Motion wizard

To start the Motion wizard, either click the Tools icon in the navigation bar and then double-
click the Motion wizard icon, or select the Tools > Motion wizard menu command.

Selecting type of measurement

Select the measurement system: You can select either engineering units or pulses:
● If you select pulses, no other information is required.
● If you select engineering units, enter the number of pulses required to produce one
revolution of the motor (refer to the data sheet for your motor or drive), the base unit of
measurement (such as inch, foot, millimeter, or centimeter), and the distance traveled in
one revolution of the motor.
If you change the measurement system later, you must delete the entire configuration
including any instructions generated by the Motion wizard. You must then enter your
selections consistent with the new measurement system.

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Configuring the input pin locations

You can program inputs related to motion control, to include STP, LMT-, LMT+, RPS, TRIG,
and ZP, with a configuration in SDB0.

Table 12- 5 STP, RPS, LMT+, LMT-, TRIG, and ZP pin locations

Pin definition for inputs Description

LMT+, LMT-, STP, RPS, TRIG Input pin 0 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.0).
Input pin 1 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.1).
Input pin 2 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.2).
Input pin 3 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.3).
Input pin 4 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.4).
Input pin 5 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.5).
Input pin 6 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.6).
Input pin 7 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I0.7).
Input pin 8 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I1.0).
Input pin 9 of the CPU can act as the LMT+, LMT-, STP, RPS, TRIG
input (I1.1).
Input pin 10 of the CPU can act as the LMT+, LMT-, STP, RPS,
TRIG input (I1.2).
Input pin 11 of the CPU can act as the LMT+, LMT-, STP, RPS,
TRIG input (I1.3).
ZP HSC HSC0 of the CPU acts as the ZP input (I0.0).
HSC1 of the CPU acts as the ZP input (I0.1).
HSC2 of the CPU acts as the ZP input (I0.2).
HSC3 of the CPU acts as the ZP input (I0.3).
HSC4 of the CPU acts as the ZP input (I0.6).
HSC5 of the CPU acts as the ZP input (I1.0).

Note
After you configure an input to a specific function (for example, RPS) for a particular Axis of
Motion, you cannot use that input for any other Axis of Motion or for any other input, counter,
or interrupt function.

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Note
High-speed input wiring must use shielded cables
Use shielded cable with a maximum length of 50 m, when connecting HSC input channels
I0.0, I0.1, I0.2, and I0.3.

Mapping the I/O

STEP 7-Micro/WIN SMART enforces a fixed output assignment for PWM and Axis of Motion.
P0 and P1 outputs
At a minimum, any axis that is enabled has a P0 output pin configured for it. It may also have
P1 output if its "Phase" configuration is anything other than "Single-phase (1 output)". Refer
to the "Editing default input and output configuration" section for more information. These
output pins are hard-coded to a specific output, depending on the following criteria:

Axis 0 • P0 for Axis 0 is always configured for Q0.0.

• P1 for Axis 0 is configured for Q0.2 if the "Phase" for the axis is not configured to
"Single phase (1 output)".
Axis 1 • P0 for Axis 1 is always configured for Q0.1.
• P1 for Axis 1 is mapped in two possible locations based upon axis configuration as
follows:
– If the "Phase" for Axis 1 is configured for "Single-phase (1 output)", then no P1
output is assigned.
– If the "Phase" for Axis 1 is configured for "Two-phase (2 output)" or "AB quadra-
ture phase (2 output)", then P1 is configured for Q0.3.
– Else, P1 for Axis 1 is configured for Q0.7.
Axis 2 • P0 for Axis 2 is always configured for Q0.3.
• P1 for Axis 2 is configured for Q1.0 if the "Phase" for the axis is not configured to
"Single phase (1 output)".
• Axis 2 is not available for use if the configured "Phase" for Axis 1 is configured to
"Two-phase (2 output)" or "AB quadrature phase (2 output)".

DIS outputs
If an axis has a DIS output configured, then an entry is present in the mapping table for that
output. The DIS output is also hard-coded to specific outputs based upon the following rules:
● DIS for Axis 0 is always configured for Q0.4.
● DIS for Axis 1 is always configured for Q0.5.
● DIS for Axis 2 is always configured for Q0.6.
Pulse output units are connected to standard 24V outputs.

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Editing default input and output configuration

To change or view the default configuration of the integrated inputs/outputs select the
required input/output node:
● In the "Active level" field, use the dropdown list to select the active level (High or Low).
When the level is set to High, a logic 1 is read when current is flowing in the input. When
the level is set to Low, a logic 1 is read when there is no current flow in the input. A logic
1 level is always interpreted as meaning the condition is active. The LEDs are illuminated
when current flows in the input, regardless of activation level. (Default = active high)
● In the "System Block", "Digital Inputs" node, you can select the filter time constant (0.20
ms to 12.80 ms) for the STP, RPS, LMT+, LMT-, and TRIG inputs. Increasing the filter
time constant eliminates more noise, but it also slows down the response time to a signal
state change. (Default = 6.4 ms)

WARNING
Risks with changes to filter time for digital input channel
If the filter time for a digital input channel is changed from a previous setting, a new "0"
level input value may need to be presented for up to 12.8 ms accumulated duration
before the filter becomes fully responsive to new inputs. During this time, short "0" pulse
events of duration less than 12.8 ms may not be detected or counted.
This changing of filter times can result in unexpected machine or process operation,
which may cause death or serious injury to personnel, and/or damage to equipment.
To ensure that a new filter time goes immediately into effect, a power cycle of the CPU
must be applied.

● In the "Directional Control" node, you can select the following "Phasing" modes:
– Single phase (2 output)
– Two-phase (2 output)
– AB quadrature phase (2 output)
– Single phase (1 output)
You can also select the "Polarity" (positive or negative) of the outputs.

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Phasing
You have four options for the "Phasing" interface to the stepper/servo drive. These options
are as follows:
● Single phase (2 output): If you select the single phase (2 output) option, then one output
(P0) controls the pulsing, and one output (P1) controls the direction. P1 is high (active) if
pulsing is in the positive direction. P1 is low (inactive) if pulsing is in the negative
direction. Single phase (2 output) is shown in the figure below (assuming positive
polarity):

● Two-phase (2 output): If you select the Two-phase (2 output) option, then one output (P0)
pulses for positive directions, and a different output (P1) pulses for negative directions.
Two-phase (2 output) is shown in the figure below (assuming positive polarity):

● AB quadrature phase (2 output): If you select the AB quadrature phase (2 output) option,
then both outputs pulse at the speed specified, but 90 degrees out-of-phase. The AB
quadrature phase (2 output) is a 1X configuration, meaning a generated pulse is
measured from one positive transition of the output to the next positive transition of the
same output. In this case, the direction is determined by which output transitions high
first. P0 leads P1 for the positive direction. P1 leads P0 for the negative direction. AB
quadrature phase (2 output) is shown in the figures below (assuming positive polarity):

AB quadrature phase (2 output)

(Positive polarity): positive rotation (Positive polarity): negative rotation

P0 leads P1 P1 leads P0

● Single phase (1 output): If you select the single phase (1 output) option, then the output
(P0) controls the pulsing. Only positive motion commands are accepted by the CPU in
this mode. The Motion wizard restricts you from making illegal negative configurations
when you select this mode. You can save an output if your motion application is in one

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direction only. Single phase (1 output) is shown in the figure below (assuming positive
polarity):

Polarity
You can switch positive and negative directions with the "Polarity" parameter. If the motor is
wired in the wrong direction, this is typically done. You can avoid re-wiring the hardware by
setting this parameter to negative. The negative setting changes the output operation as
follows:
● Single phase (2 output): P1 is low (inactive) if pulsing is in the positive direction. P1 is
high (active) if pulsing is in the negative direction. This is shown in the figure below:

● Two-phase (2 output): P0 pulses for negative directions. P1 pulses for positive directions.
This is shown in the figure below:

● AB quadrature phase (2 output): P0 leads P1 for a negative direction. P1 leads P0 for a

positive direction. This is shown in the figure below:

AB quadrature phase (2 output)

(Negative polarity): positive rotation (Negative polarity): negative rotation

P1 leads P0 P0 leads P1

● Single phase (1 output): Negative polarity is not allowed in this phasing mode.

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The default setting for the "Directional Control" dialog is "Single phase (2 output)" and
"Positive polarity".

Note
You cannot choose to which pins P0 and P1 are configured; this is hardcoded to a specific
pin. Refer to the Mapping I/O section (preceding this section) for the pin mapping list.

WARNING
Safety precautions when using an Axis of Motion
The limit and stop functions in the Axis of Motion are electronic logic implementations that
do not provide the level of protection provided by electromechanical controls.
Control devices and Axis of Motion functions can fail in unsafe conditions, which can result
in unpredictable operation of controlled equipment. Such unpredictable operations could
result in death or serious personal injury, and/or property damage.
Consider using an emergency stop function, electromechanical overrides, or redundant
safeguards that are independent of the Axis of Motion and the CPU.

Configure response to physical inputs

1. Select the response to the LMT+, the LMT-, and the STP inputs.
2. Use the dropdown list to select: decelerate to a stop (default) or immediate stop.

Entering maximum start and stop speed

Enter the maximum speed (MAX_SPEED) and Start/Stop Speed (SS_SPEED) for your
application.

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Entering jog parameters

Enter the JOG_SPEED and the JOG_INCREMENT values:
● JOG_SPEED: The JOG_SPEED (Jog speed for the motor) is the maximum speed that
can be obtained while the JOG command remains active.
● JOG_INCREMENT: Distance that the tool is moved by a momentary JOG command.
The following figure shows the operation of the Jog command. When the Axis of Motion
receives a Jog command, it starts a timer. If the Jog command is terminated before 0.5
seconds has elapsed, the Axis of Motion moves the tool the amount specified in the
JOG_INCREMENT at the speed defined by JOG_SPEED. If the Jog command is still
active when the 0.5 seconds have elapsed, the Axis of Motion accelerates to the
JOG_SPEED. Motion continues until the Jog command is terminated. The Axis of Motion
then performs a decelerated stop. You can enable the Jog command either from the
Motion Control Panel or with a motion instruction. A representation of a JOG operation is
shown in the figure below.

① MAX_SPEED
② JOG_SPEED
③ SS_SPEED
④ JOG_INCREMENT: JOG command is active for less than 0.5 seconds.
⑤ JOG command is active for more than 0.5 seconds.
⑥ JOG command is terminated (Starts ramp from JOG_SPEED to SS_SPEED).
⑦ The speed reached can be anywhere from the SS_SPEED to the JOG_SPEED, depending
on the length of the JOG_INCREMENT.

Entering acceleration time

Enter the acceleration and deceleration times in the edit boxes.

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Entering jerk time

Available on certain types of moves, jerk compensation provides smoother position control
by reducing the jerk (rate of change) in the acceleration and deceleration parts of the motion
profile. See the following figure:

Jerk compensation is also known as "S curve profiling". This compensation is applied equally
to the beginning and ending portions of both the acceleration and deceleration curve. Jerk
compensation is not applied to the initial and final step between zero speed and SS_SPEED.
Specify the jerk compensation by entering a time value (JERK_TIME). This is the time
required for acceleration to change from zero to the maximum acceleration rate. A longer
jerk time yields smoother operation with a smaller increase in total cycle time than would be
obtained by decreasing the ACCEL_TIME and DECEL_TIME. A value of 0 ms (the default
value) indicates that no compensation is to be applied.

Note
A good first value for JERK_TIME is 40% of ACCEL_TIME.

Note
Jerk compensation is not available for two speed moves, manual speed change moves,
aborted moves, and automatic deceleration reactions upon reaching a limit or STP input.

Configuring the Backlash compensation

Backlash compensation: Distance that the motor must move to eliminate the backlash
(slack) in the system on a direction change. Backlash compensation is always a positive
value:
● Default = 0
● Choose a Reference Point search sequence to use backlash.

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Configuring reference point and seek parameters

1. Select using a reference point or not using a reference point for your application:
– If your application requires that movements start from or be referenced to an absolute
position, you must establish a reference point (RP) or zero position that fixes the
position measurements to a known point on the physical system.
– If a reference point is used, you will want to define a way to automatically relocate the
reference point. The process of automatically locating the reference point is called
Reference Point Seek. Defining the Reference Point Seek process requires two steps
in the wizard.
2. Enter the Reference Point seek speeds (a fast seek speed and a slow seek speed):
– RP_FAST is the initial speed the module uses when performing an RP seek
command. Typically, the RP_FAST value is approximately 2/3 of the MAX_SPEED
value.
– RP_SLOW is the speed of the final approach to the RP. A slower speed is used on
approach to the RP, so as not to miss it. Typically, the RP_SLOW value is the
SS_SPEED value.
3. Define the initial seek direction and the final reference point approach direction:
– RP_SEEK_DIR is the initial direction for the RP seek operation. Typically, this is the
direction from the work zone to the vicinity of the RP. Limit switches play an important
role in defining the region that is searched for the RP. When performing a RP seek
operation, encountering a limit switch can result in a reversal of the direction, which
allows the search to continue. (Default = Negative)
– RP_APPR_DIR is the direction of the final approach to the RP. To reduce backlash
and provide more accuracy, the reference point should be approached in the same
direction used to move from the RP to the work zone. (Default = Positive)
4. The Motion wizard provides advanced reference point options that allow you to specify an
RP offset (RP_OFFSET), which is the distance from the RP to the zero position. See the
following figure:
– RP_OFFSET: Distance from the RP to the zero position of the physical measuring
system.
– Default = 0

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5. The Axis of Motion provides a reference point switch (RPS) input that is used when
seeking the RP. The RP is identified by a method of locating an exact position with
respect to the RPS. The RP can be centered in the RPS Active zone, the RP can be
located on the edge of the RPS Active zone, or the RP can be located a specified number
of zero pulse (ZP) input transitions from the edge of the RPS Active zone.
6. You can configure the sequence that the Axis of Motion uses to search for the reference
point. The following figure shows a simplified diagram of the default RP search sequence.
Select one of the following options for the RP search sequence:
– RP Seek mode 0: Does not perform a RP seek sequence
– RP Seek mode 1: The RP is where the RPS input goes active on the approach from
the work zone side. (Default)
– RP Seek mode 2: The RP is centered within the active region of the RPS input.
– RP Seek mode 3: The RP is located outside the active region of the RPS input.
RP_Z_CNT specifies how many ZP (Zero Pulse) input counts should be received after
the RPS becomes inactive.
– RP Seek mode 4: The RP is generally within the active region of the RPS input.
RP_Z_CNT specifies how many ZP (Zero Pulse) input counts should be received after
the RPS becomes active.
RP seek mode 1

Figure 12-1 ①: RP seek direction

②: RP approach direction

Note
The RPS Active region (which is the distance that the RPS input remains active) must be
greater than the distance required to decelerate from the RP_FAST speed to the RP_SLOW
speed. If the distance is too short, the Axis of Motion generates an error.

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Defining the motion profile

1. In the motion profile definition screen, click the new profile button to enable defining the
profile.
2. Choose the desired mode of operation:
– For an absolute position profile:
Fill in the target speed and the ending position.
If more than one step is needed, click the new step button and fill in the step
information as required.
– For a relative position profile:
Fill in the target speed and the ending position.
If more than one step is needed, click the new step button and fill in the step
information as required.
– For a single-speed, continuous rotation:
Enter the target speed value in the edit box.
Select the direction of rotation.
If you wish to terminate the single speed, continuous rotation move using the RPS
input, click the checkbox.
Fill in the distance to move after the RPS input goes active (RPS input must be
enabled).
– For a two-speed, continuous rotation (RPS input must be enabled):
Enter the target speed value when RPS is inactive in the edit box.
Enter the target speed value when RPS is active in the edit box.
Select the direction of rotation.
If you wish to terminate the two speed, continuous rotation move using the TRIG input,
click the checkbox. (TRIG input must be enabled.)
Fill in the distance to move after the TRIG input goes active.
3. Define as many profiles and steps as you need to perform the desired movement.

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12.6 Subroutines created by the Motion wizard for the Axis of Motion

Finishing the configuration

1. After you have configured the operation of the Axis of Motion, you simply click
"Generate".
The Motion wizard performs the following tasks:
– Inserts the axis configuration and profile table into the system block and data block for
your CPU program
– Creates a global symbol table for the motion parameters
– Adds the motion instruction subroutines into the project program block for you to use
in your application
2. You can run the Motion wizard again in order to modify any configuration or profile
information.

Note
Because the Motion wizard makes changes to the program block, the data block, and the
system block, you must download all three blocks to the CPU. Otherwise, the Axis of
Motion will not have all the program components that it needs for proper operation.

12.6 Subroutines created by the Motion wizard for the Axis of Motion
You must ensure for each motion action that only one motion subroutine is active at a time in
addition to the AXISx_CTRL, which must be active every scan. Each motion subroutine is
prefixed with an "AXISx_" where "x" is the axis number channel. There are 13 motion
subroutines.

Motion subroutine Description

AXISx_CTRL Provides initialization and overall control of the axis
(Page 660)
AXISx_MAN Used for manual mode operation of the axis
(Page 661)
AXISx_GOTO Commands the axis to go to a specified location
(Page 663)
AXISx_RUN Commands the axis to execute a configured motion profile
(Page 664)
AXISx_RSEEK Initiates a reference point seek operation
(Page 665)
AXISx_LDOFF Establishes a new zero position that is offset from the reference point position
(Page 666)
AXISx_LDPOS Changes the axis position to a new value
(Page 667)
AXISx_SRATE Modifies the configured acceleration, deceleration, and jerk compensation
(Page 668) times
AXISx_DIS Controls the DIS output
(Page 669)

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Motion subroutine Description

AXISx_CFG Reads the configuration block and updates the axis setup as required
(Page 669)
AXISx_CACHE Pre-caches a configured motion profile
(Page 670)
AXISx_RDPOS Returns the current axis position
(Page 671)
AXISx_ABSPOS Reads the absolute position value from a SINAMICS V90 servo drive
(Page 672)

Note
The motion subroutines increase the amount of memory required for your program by up to
1700 bytes. You can delete unused motion subroutines to reduce the amount of memory
required. To prevent the generation of unneeded motion subroutines, uncheck the
"Generate" box for each unneeded subroutine in the "Components" node of the Motion
wizard. To restore generation of a particular motion subroutine, start the Motion wizard
again, navigate to the "Components" node, and check the "Generate" box for the subroutine.
Click the "Generate" button to rebuild the wizard-generated subroutines.

See also
Using the Motion wizard (Page 636)

12.6.1 Guidelines for using the Motion subroutines

You must ensure that only one motion subroutine is active at a time.
You can execute the AXISx_RUN and AXISx_GOTO from an interrupt routine as long as the
interrupt is called cyclically. However, it is very important that you do not attempt to start a
motion subroutine in an interrupt routine if the Axis of Motion is busy processing another
command. If you start a subroutine in an interrupt routine, then you can use the outputs of
the AXISx_CTRL subroutine to monitor when the Axis of Motion has completed the
movement.
The Motion wizard automatically configures the values for the speed parameters (Speed and
C_Speed) and the position parameters (Pos or C_Pos) according to the measurement
system that you selected. For pulses, these parameters are DINT values. For engineering
units, the parameters are REAL values for the type of unit that you selected. For example:
selecting centimeters (cm) stores the position parameters as REAL values in centimeters
and stores the speed parameters as REAL values in centimeters per second (cm/sec).
Some "generate" guidelines when using motion subroutines are as follows:
● Insert the AXISx_CTRL subroutine in your program, and use the SM0.0 contact to
execute it every scan.
● To specify motion to an absolute position, you must first use either an AXISx_RSEEK or
an AXISx_LDPOS subroutine to establish the zero position.

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● To move to a specific location, based upon inputs from your program, use the
AXISx_GOTO subroutine.
● To run the motion profiles you configured with the Motion wizard, use the AXISx_RUN
subroutine.

12.6.2 AXISx_CTRL subroutine

Table 12- 6 AXISx_CTRL

LAD / FBD STL Description

CALL AXISx_CTRL, The AXISx_CTRL subroutine (Control) enables and initializes the Axis
MOD_EN, Done, Error, of Motion by automatically commanding the Axis of Motion to load the
C_Pos, C_Speed, configuration/profile table each time the CPU changes to RUN mode.
C_Dir Use this subroutine only once in your project per motion axis, and en-
sure that your program calls this subroutine every scan. Use SM0.0
(Always On) as the input for the EN parameter.

Table 12- 7 Parameters for the AXISx_CTRL subroutine

Inputs/Outputs Data type Operands

MOD_EN BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Done, C_Dir BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
C_Pos, C_Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

The MOD_EN parameter must be on to enable the other motion subroutines to send
commands to the Axis of Motion. If the MOD_EN parameter turns off, then the Axis of Motion
aborts any command that is in progress and performs a decelerated stop.
The output parameters of the AXISx_CTRL subroutine provide the current status of the Axis
of Motion.
The Done parameter turns on when the Axis of Motion completes any subroutine.
The Error parameter (Page 695) contains the result of this subroutine.
The C_Pos parameter is the current position of the Axis of Motion. Based upon the units of
measurement, the value is either a number of pulses (DINT) or the number of engineering
units (REAL).
The C_Speed parameter provides the current speed of the Axis of Motion. If you configured
the measurement system for the Axis of Motion for pulses, C_Speed is a DINT value
containing the number of pulses/second. If you configured the measurement system for
engineering units, C_Speed is a REAL value containing the selected engineering
units/second (REAL).

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The C_Dir parameter indicates the current direction of the motor:

● Signal state of 0 = positive
● Signal state of 1 = negative

Note
The Axis of Motion reads the configuration/profile table only at power-up or when
commanded to load the configuration.
• If you use the Motion wizard to modify the configuration, then the AXISx_CTRL
subroutine automatically commands the Axis of Motion to load the configuration/profile
table every time the CPU changes to RUN mode.
• If you use the Motion control panel to modify the configuration, clicking the Update
Configuration button commands the Axis of Motion to load the new
configuration/profile table.
• If you use another method to modify the configuration, then you must also issue an
AXISx_CFG command to the Axis of Motion to load the configuration/profile table.
Otherwise, the Axis of Motion continues to use the old configuration/profile table.

12.6.3 AXISx_MAN subroutine

Table 12- 8 AXISx_MAN

LAD / FBD STL Description

CALL AXISx_MAN, RUN, The AXISx_MAN subroutine (Manual Mode) puts the Axis of Motion
JOG_P, JOG_N, Speed, into manual mode. This allows the motor to be run at different speeds
Dir, Error, C_Pos, or to be jogged in a positive or negative direction.
C_Speed, C_Dir You can enable only one of the RUN, JOG_P, or JOG_N inputs at a
time.

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Table 12- 9 Parameters for the AXISx_MAN subroutine

Inputs/Outputs Data type Operands

RUN, JOG_P, BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
JOG_N
Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD, Constant
Dir, C_Dir BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
C_Pos, C_Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

Enable the RUN (Run/Stop) parameter to command the Axis of Motion to accelerate to the
specified speed (Speed parameter) and direction (Dir parameter). You can change the value
of the Speed parameter while the motor is running, but the Dir parameter must remain
constant. Disabling the RUN parameter commands the Axis of Motion to decelerate until the
motor comes to a stop.
Enable the JOG_P (Jog Positive Rotation) or the JOG_N (Jog Negative Rotation) parameter
to command the Axis of Motion to jog in either a positive or negative direction. If the JOG_P
or JOG_N parameter remains enabled for less than 0.5 seconds, the Axis of Motion issues
pulses to travel the distance specified in JOG_INCREMENT. If the JOG_P or JOG_N
parameter remains enabled for 0.5 seconds or longer, the Axis of Motion begins to
accelerate to the specified JOG_SPEED.
The Speed parameter determines the speed when RUN is enabled. If you configured the
measuring system of the Axis of Motion for pulses, the speed is a DINT value for
pulses/second. If you configured the measuring system of the Axis of Motion for engineering
units, the speed is a REAL value for units/second. You can change this parameter while the
motor is running.

Note
The Axis of Motion may not react to small changes in the Speed parameter, especially if the
configured acceleration or deceleration time is short and the difference between the
configured maximum speed and start/stop speed is large.

The Dir parameter determines the direction to move when RUN is enabled. You cannot
change this value when the RUN parameter is enabled.
The Error parameter (Page 695) contains the result of this subroutine.
The C_Pos parameter contains the current position of the Axis of Motion. Based upon the
units of measurement selected, the value is either a number of pulses (DINT) or the number
of engineering units (REAL).
The C_Speed parameter contains the current speed of the Axis of Motion. Based upon the
units of measurement selected, the value is either the number of pulses/second (DINT) or
the engineering units/second (REAL).
The C_Dir parameter indicates the current direction of the motor:
● Signal state of 0 = positive
● Signal state of 1 = negative

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12.6.4 AXISx_GOTO subroutine

Table 12- 10 AXISx_GOTO

LAD / FBD STL Description

CALL AXISx_GOTO, The AXISx_GOTO subroutine commands the Axis of Motion to go to a
START, Pos, Speed, desired location.
Mode, Abort, Done,
Error, C_Pos,
C_Speed

Table 12- 11 Parameters for the AXISx_GOTO subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Pos, Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD, Constant
Mode BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD, Constant
Abort, Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
C_Pos, C_Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the DONE
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a GOTO command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the
subroutine sends a GOTO command to the Axis of Motion. To ensure that only one GOTO
command is sent, use an edge detection element to pulse the START parameter on.
The Pos parameter contains a value that signifies either the location to move (for an
absolute move) or the distance to move (for a relative move). Based upon the units of
measurement selected, the value is either a number of pulses (DINT) or the engineering
units (REAL).
The Speed parameter determines the maximum speed for this movement. Based upon the
units of measurement, the value is either a number of pulses/second (DINT) or the
engineering units/second (REAL).
The Mode parameter selects the type of move:
● 0: Absolute position
● 1: Relative position
● 2: Single-speed, continuous positive rotation
● 3: Single-speed, continuous negative rotation
The Done parameter turns on when the Axis of Motion completes this subroutine.

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Turn on the Abort parameter to command the Axis of Motion to stop execution of this
command and decelerate until the motor comes to a stop.
The Error parameter (Page 695) contains the result of this subroutine.
The C_Pos parameter contains current position of the Axis of Motion. Based upon the units
of measurement, the value is either a number of pulses (DINT) or the number of engineering
units (REAL).
The C_Speed parameter contains the current speed of the Axis of Motion. Based upon the
units of measurement, the value is either a number of pulses/second (DINT) or the
engineering units/second (REAL).

12.6.5 AXISx_RUN subroutine

Table 12- 12 AXISx_RUN

LAD / FBD STL Description

CALL AXISx_RUN, The AXISx_RUN subroutine (Run Profile) commands the Axis of Motion
START, Profile, to execute the motion operation in a specific profile stored in the con-
Abort, Done, Error, figuration/profile table.
C_Profile, C_Step,
C_Pos, C_Speed

Table 12- 13 Parameters for the AXISx_RUN subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Profile BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD, Con-
stant
Abort, Done BOOL I, Q, V, M, SM, S, T, C, L
Error, C_Profile, C_Step BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
C_Pos, C_Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a RUN command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the
subroutine sends a RUN command to the Axis of Motion. To ensure that only one command
is sent, use an edge detection element to pulse the START parameter on.

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The Profile parameter contains the number or the symbolic name for the motion profile. The
"Profile" input must be between 0 - 31. If not, the subroutine will return an error.
Turn on the Abort parameter to command the Axis of Motion to stop the current profile and
decelerate until the motor comes to a stop.
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.
The C_Profile parameter contains the profile currently being executed by the Axis of Motion.
The C_Step parameter contains the step of the profile currently being executed.
The C_Pos parameter contains the current position of the Axis of Motion. Based upon the
units of measurement, the value is either a number of pulses (DINT) or the number of
engineering units (REAL).
The C_Speed parameter contains the current speed of the Axis of Motion. Based upon the
units of measurement, the value is either a number of pulses/second (DINT) or the
engineering units/second (REAL).

12.6.6 AXISx_RSEEK subroutine

Table 12- 14 AXISx_RSEEK

LAD / FBD STL Description

CALL AXISx_RSEEK, The AXISx_RSEEK subroutine (Seek Reference Point Position) initi-
START, Done, Error ates a reference point seek operation, using the search method in the
configuration/profile table. When the Axis of Motion locates the refer-
ence point and motion has stopped, the Axis of Motion loads the
RP_OFFSET parameter value into the current position.

Table 12- 15 Parameters for the AXISx_RSEEK subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD

The default value for RP_OFFSET is 0. You can use the Motion wizard, the Motion Control
Panel, or the AXISx_LDOFF (Load Offset) subroutine to change the RP_OFFSET value.
Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a RSEEK command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the

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subroutine sends a RSEEK command to the Axis of Motion. To ensure that only one
command is sent, use an edge detection element to pulse the START parameter on.
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.

12.6.7 AXISx_LDOFF subroutine

Table 12- 16 AXISx_LDOFF

LAD / FBD STL Description

CALL AXISx_LDOFF, The AXISx_LDOFF subroutine (Load Reference Point Offset) estab-
START, Done, Error lishes a new zero position that is at a different location from the refer-
ence point position.
Before executing this subroutine, you must first determine the position
of the reference point. You must also move the machine to the starting
position. When the subroutine sends the LDOFF command, the Axis of
Motion computes the offset between the starting position (the current
position) and the reference point position. The Axis of Motion then
stores the computed offset to the RP_OFFSET parameter and sets the
current position to 0. This establishes the starting position as the zero
position.
In the event that the motor loses track of its position (such as on loss of
power or if the motor is repositioned manually), you can use the AX-
ISx_RSEEK subroutine to re-establish the zero position automatically.

Table 12- 17 Parameters for the AXISx_LDOFF subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a LDOFF command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the
subroutine sends a LDOFF command to the Axis of Motion. To ensure that only one
command is sent, use an edge detection element to pulse the START parameter on.
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.

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12.6.8 AXISx_LDPOS subroutine

Table 12- 18 AXISx_LDPOS

LAD / FBD STL Description

CALL AXISx_LDPOS, The AXISx_LDPOS subroutine (Load Position) changes the current
START, New_Pos, position value in the Axis of Motion to a new value. You can also use
Done, Error, C_Pos this subroutine to establish a new zero position for any absolute move
command.

Table 12- 19 Parameters for the AXISx_LDPOS subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
New_Pos, C_Pos DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD
Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a LDPOS command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the
subroutine sends a LDPOS command to the Axis of Motion. To ensure that only one
command is sent, use an edge detection element to pulse the START parameter on.
The New_Pos parameter provides the new value to replace the current position value that
the Axis of Motion reports and uses for absolute moves. Based upon the units of
measurement, the value is either a number of pulses (DINT) or the engineering units
(REAL).
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.
The C_Pos parameter contains the current position of the Axis of Motion. Based upon the
units of measurement, the value is either a number of pulses (DINT) or the number of
engineering units (REAL).

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12.6.9 AXISx_SRATE subroutine

Table 12- 20 AXISx_SRATE

LAD / FBD STL Description

CALL AXISx_SRATE, The AXISx_SRATE subroutine (Set Rate) commands the Axis of Mo-
START, ACCEL_Time, tion to change the acceleration, deceleration, and jerk times.
DECEL_Time,
JERK_Time, Done, Er-
ror

Table 12- 21 Parameters for the AXISx_SRATE subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L
ACCEL_Time, DINT ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD,
DECEL_Time, JERK_Time Constant
Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to copy the new time values to the configuration/profile table
and sends a SRATE command to the Axis of Motion. For each scan when the START
parameter is on and the Axis of Motion is not currently busy, the subroutine sends an
SRATE command to the Axis of Motion. To ensure that only one command is sent, use an
edge detection element to pulse the START parameter on.
The ACCEL_Time, DECEL_Time, and JERK_Time parameters determine the new
acceleration time, deceleration time, and jerk time in milliseconds (ms).
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.

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12.6.10 AXISx_DIS subroutine

Table 12- 22 AXISx_DIS

LAD / FBD STL Description

CALL AXISx_DIS, The AXISx_DIS subroutine turns the DIS output of the Axis of Motion
DIS_ON, Error on or off. This allows you to use the DIS output for disabling or enabling
a motor controller. If you use the DIS output on the Axis of Motion, then
this subroutine can be called every scan or only when you need to
change the value of the DIS output.

Table 12- 23 Parameters for the AXISx_DIS subroutine

Inputs/Outputs Data type Operands

DIS_ON BOOL IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD, Con-
stant
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD

When the EN bit turns on to enable the subroutine, the DIS_ON parameter controls the DIS
output of the Axis of Motion.

Note
If you have not defined a "DIS" output in the Motion wizard, the AXISx_DIS subroutine will
return an error.

The Error parameter (Page 695) contains the result of this subroutine.

12.6.11 AXISx_CFG subroutine

Table 12- 24 AXISx_CFG

LAD / FBD STL Description

CALL AXISx_CFG, The AXISx_CFG subroutine (Reload Configuration) commands the Axis
START, Done, Error of Motion to read the configuration block from the location specified by
the configuration/profile table pointer. The Axis of Motion then com-
pares the new configuration with the existing configuration and per-
forms any required setup changes or recalculations.

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Table 12- 25 Parameters for the AXISx_CFG subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a CFG command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the
subroutine sends a CFG command to the Axis of Motion. To ensure that only one command
is sent, use an edge detection element to pulse the START parameter on.
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.

12.6.12 AXISx_CACHE subroutine

Table 12- 26 AXISx_CACHE

LAD / FBD STL Description

CALL AXISx_CACHE, The AXISx_CACHE subroutine (Cache Profile) commands a caching of
START, Profile, a motion profile before the profile is executed. This allows you to pre-
Done, Error cache needed commands before execution. Pre-caching reduces the
amount of time and provides consistency between executing a motion
instruction and starting the move.

Table 12- 27 Parameters for the AXISx_CACHE subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
Profile BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD, Con-
stant
Abort, Done BOOL I, Q, V, M, SM, S, T, C, L
Error, C_Profile, C_Step BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
C_Pos, C_Speed DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the Done
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to send a CACHE command to the Axis of Motion. For each
scan when the START parameter is on and the Axis of Motion is not currently busy, the

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subroutine sends a CACHE command to the Axis of Motion. To ensure that only one
command is sent, use an edge detection element to pulse the START parameter on.
The Profile parameter contains the number or the symbolic name for the motion profile. The
"Profile" input must be between 0 - 31. If not, the subroutine will return an error.
The Done parameter turns on when the Axis of Motion completes this subroutine.
The Error parameter (Page 695) contains the result of this subroutine.

12.6.13 AXISx_RDPOS subroutine

Table 12- 28 AXISx_RDPOS

LAD / FBD STL Description

CALL AXISx_RDPOS, The AXISx_RDPOS subroutine returns the current motion axis position.
Error, I_Pos

Table 12- 29 Parameters for the AXISx_RDPOS subroutine

Inputs/Outputs Data type Operands

Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
I_Pos DINT, REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine.

The Error parameter (Page 695) contains the result of this subroutine.
The I_Pos parameter contains the current motion axis position.

Note
Execution of this command returns the actual current position of the axis. Position status
values provided in other motion subroutines, such as AXISx_CTRL, AXISx_GOTO, and so
forth, are updated periodically. Therefore, the position values reported by those commands
and the position value reported by this command may differ somewhat as a result and is
normal.

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12.6 Subroutines created by the Motion wizard for the Axis of Motion

12.6.14 AXISx_ABSPOS subroutine

Table 12- 30 AXISx_ABSPOS

LAD / FBD STL Description

CALL AXISx_ABSPOS, The AXISx_ABSPOS subroutine reads the absolute position from cer-
START, RDY, INP, tain Siemens servo drives, such as the V90. You read the absolute
Res, Drive, Port, position value in order to update the current position value in the Axis of
Done, Error, D_Pos Motion. This capability is supported when using a SINAMICS V90 servo
drive combined with a SIMOTICS-1FL6 servo motor that has an abso-
lute encoder installed.

Table 12- 31 Parameters for the AXISx_ABSPOS subroutine

Inputs/Outputs Data type Operands

START BOOL I, Q, V, M, SM, S, T, C, L, Power Flow
RDY, INP BOOL I, Q, V, M, SM, S, T, C, L
Res DINT ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD, Constant
Drive BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD, Constant
Port BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD, Constant
Done BOOL I, Q, V, M, SM, S, T, C, L
Error BYTE IB, QB, VB, MB, SMB, SB, LB, AC, *VD, *AC, *LD
D_Pos REAL ID, QD, VD, MD, SMD, SD, LD, AC, *VD, *AC, *LD

Turn on the EN bit to enable the subroutine. Ensure that the EN bit stays on until the DONE
bit signals that the execution of the subroutine has completed.
Turn on the START parameter to obtain the current absolute position from the specified
drive. To ensure that only one operation to read the current position is performed, use an
edge detection element to pulse the START parameter on.
The RDY parameter indicates the readiness state of the servo drive, which is typically
provided by a digital output signal from the drive. This subroutine will read the absolute
position from the drive only if this parameter is on.
The INP parameter indicates the standstill state of the motor, which is typically provided by a
digital output signal from the drive. This subroutine will read the absolute position from the
drive only if this parameter is on.
The Res parameter must be set to the resolution of the absolute encoder connected to your
servo motor. For example, the single turn resolution of a SIMOTICS S-1FL6 servo motor with
absolute encoder is 20 bits or 1048576.

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Set the Drive parameter to match the RS485 address of the servo drive to be accessed by
this subroutine. Valid addresses of individual drives are 0 to 31.
Set the Port parameter to designate the CPU port to be used to communicate with the servo
drive:
● 0: Onboard RS485 port (Port 0)
● 1: RS485/RS232 signal board (if present, Port 1)
The Done parameter turns on when the subroutine’s work is complete.
The Error parameter (Page 695) contains the result of this subroutine.
The D_Pos parameter contains the current absolute position returned by the servo drive.

Note
To use this subroutine, you must configure the measurement system setting for this Axis of
Motion to Engineering Units.

Note
Additional subroutines
The Motion wizard also creates the subroutines ABSPOS_SBR and ABSPOS_INT when you
enable read position in the wizard configuration to read an absolute position from a drive.

12.7 Using the AXISx_ABSPOS subroutine to read the absolute position

from a SINAMICS servo drive
The following sections provide information about how to use the AXISx_ABSPOS subroutine
in your project to read the absolute position from a SINAMICS V90 servo drive.

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12.7 Using the AXISx_ABSPOS subroutine to read the absolute position from a SINAMICS servo drive

12.7.1 AXISx_ABSPOS and AXISx_LDPOS subroutines usage examples

The absolute position is valid only after successful completion of the AXISx_ABSPOS
subroutine (Done parameter = ON and Error parameter = "no error") when executed with the
START parameter on. Since the Error and D_Pos parameters revert to default values when
the subroutine is executed with the START input off, you must include instructions in your
program to capture the valid absolute position value after completion of the subroutine.

Table 12- 32 Example: Using the AXISx_ABSPOS subroutine to read the absolute position from a SINAMICS V90 servo
drive

LAD/FBD Description STL

Network 1: Read the servo position from LD SM0.0
the drive. = L60.0
LD M0.0
EU
= L63.7
LD I0.0
= L63.6
LD I0.1
= L63.5
LD L60.0
CALL
AXIS0_ABSPOS,
L63.7, L63.6, L63.5,
1048576,1, 0,
V600.0,
VB601, VD602

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12.7 Using the AXISx_ABSPOS subroutine to read the absolute position from a SINAMICS servo drive

Network 2: When the operation is done, LD V600.0

capture the error code and LPS
also capture the servo posi-
AB= VB601, 0
tion, if no error.
MOVD VD602,
VD800
= M0.1
LPP
MOVB VB601, VB804

Network 3: Update the current position in LD SM0.0

this Axis of Motion with the = L60.0
captured servo position value.
LD M0.1
EU
= L63.7
LD L60.0
CALL AXIS0_LDPOS,
L63.7, VD800,
V610.0, VB611,
VD612

12.7.2 Interconnections

Digital I/O
Refer to the section "Connection examples with PLCs" in the SINAMICS V90 /
SIMOTICS S-1FL6 Operating Instructions document to find wiring diagrams for connection of
the suggested digital control signals between an S7-200 SMART CPU and a V90 servo
drive.

Communications
The AXISx_ABSPOS subroutine obtains the position data from the drive using serial
communications on the RS485 link between the two devices. Therefore, connect a cable
between the RS485 port on the S7-200 SMART CPU (or optionally the S7-200 SMART
CM01 signal board, if your CPU model supports it) and the RS485 port on the V90 servo
drive.
Refer to the appropriate sections of the S7-200 SMART System Manual and the
SINAMICS V90 / SIMOTICS S-1FL6 Operating Instructions documents for descriptions of
the RS485 ports on the S7-200 SMART CPU and V90 servo drive.

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12.7 Using the AXISx_ABSPOS subroutine to read the absolute position from a SINAMICS servo drive

12.7.3 Commissioning

12.7.3.1 Control mode

"PTI" mode is the drive control mode setting that allows movement speed and distance to be
controlled from an external pulse train. The default control mode in the V90 servo drive is
basic "PTI" mode, but you can check the mode setting by reading the value of parameter
"p29003" and verifying that the value = "0". It is possible to use compound control modes
(PTI/S and PTI/T) with the pulse train output from the S7-200 SMART CPU. These are
advanced features and are not within the scope of this document. For assistance with these
features, refer to the SINAMICS V90 / SIMOTICS S-1FL6 Operating Instructions document.

12.7.3.2 Setpoint pulse input channel

For correct operation with the digital outputs of the S7-200 SMART CPU, you must select the
"24 V DC single end pulse train input" setting for the setpoint pulse input channel parameter
(parameter "p29014" = 1) in the V90 servo drive.

12.7.3.3 Setpoint pulse train input format

Ensure that the CPU’s Axis of Motion output phasing and polarity settings (established in the
"Directional Control" dialog of the STEP 7-Micro/WIN SMART Motion wizard) are consistent
with the V90 servo drive’s setpoint pulse train input format setting (parameter "p29010").

12.7.3.4 Common engineering units basis

When using a motion axis on the S7-200 SMART CPU to control the movement speed and
distance of a servo motor, you must establish a common definition of the engineering units
between the Axis of Motion (CPU) and the drive.
The following diagram shows the elements of a motion system:

To establish a common engineering unit definition between the CPU and the servo drive, you
must consider the following motion system variables when commissioning your system:

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Electronic gearing
In the V90 servo drive, the "a" and "b" values determine the drive’s electronic gear ratio, a
feature that allows a frequency conversion on the pulse train issued from the CPU. Since the
maximum pulse frequency issued from an Axis of Motion in the S7-200 SMART CPU is 100
kHz, while the encoder resolution of SIMOTICS S-1FL6 servo motors installed with absolute
encoders is 2^20 pulses per revolution, use of the drive’s electronic gear feature is likely, in
many applications, to achieve higher motor speeds. For example, to achieve a 10x increase
in the setpoint pulse frequency within the servo drive compared to the frequency of the CPU
pulse train supplied to the drive, then you must set the electronic gear ratio to "10:1".
In the V90 servo drive, setting parameter "p29012[0]" establishes the numerator of the
electronic gearing ratio ("a"), while setting parameter "p29013" establishes the denominator
of the ratio ("b"). Also, when using electronic gearing, set the parameter "p29011" value to
"0". The valid range for the electronic gear ratio (a / b) in the V90 servo drive is between
"0.02" and "200".
Refer to the "Electronic Gear Ratio" section of the SINAMICS V90 / SIMOTICS S-1FL6
Operating Instructions document for more information.

Mechanical factors
The "m" and "n" values establish the mechanical relationship between a load revolution and
a motor revolution, applicable when a gearing mechanism is used. When the V90 servo drive
is in "PTI" control mode, its internal mechanical gearing ratio parameters are fixed at "1:1",
but the physical "m" and "n" values are important in establishing the correct engineering unit
conversion factors for the Axis of Motion, as shown below.
The "c’ value establishes the relationship between load movement in the specified
engineering unit, and load revolutions. "20 cm of load movement per load revolution" and
"360 degrees of load movement per load revolution" are examples of this conversion factor.

Encoder resolution
The "r" value is the resolution of the absolute encoder in your servo motor. As stated above,
the encoder resolution of SIMOTICS S-1FL6 servo motors installed with absolute encoders
is 2^20 pulses per revolution or "1048576". When the V90 servo drive is paired with a motor
containing an absolute encoder, the drive automatically detects the encoder type and obtains
its resolution. However, in your program, you must specify this resolution value in the
AXISx_ABSPOS subroutine’s "Res" input parameter and also in one of the engineering unit
conversion factor calculations shown below.

Measurement system settings in the Motion wizard

When using the STEP 7-Micro/WIN SMART Motion wizard to configure the measurement
system for a CPU Axis of Motion, you must assign the three conversion settings:
● First setting: Relates CPU pulses to motor revolutions
● Second setting: Establishes the base engineering unit name
● Third setting: Relates motor revolutions to load movement

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Setting 1: "Number of pulses required for one motor revolution"

This setting defines the relationship between CPU pulses and motor revolutions. The
relevant equation that yields the correct value for this setting follows:
(1) Number of pulses required for one motor revolution = r * (b / a)
where, "r" = encoder resolution, expressed as encoder pulses per motor revolution,
"a" and "b" = electronic gearing (E-gear) ratio parameters ("a" = value of V90 parameter
"p29012[0]" and "b" = value of V90 parameter "p29013")
For example, if the desired E-gear ratio is "128:1" and the motor’s absolute encoder
resolution is 2^20 or "1048576", then:
"Number of pulses required for one motor revolution" = 1048576 * (1 / 128) = 8192

Setting 2: "Base unit of measurement"

This setting establishes the base engineering unit name for speed and distance settings
throughout the Motion wizard. To avoid confusion, the selection should match the
engineering unit relevant at the load. For example, if load movement and speed is to be
expressed in "cm" and "cm / second", then the "cm" selection should be chosen for this
setting.

Setting 3: "One motor revolution produces how many "xxx" of motion?"

This setting defines the relationship between motor revolutions and load movement in the
defined engineering unit (for example, cm and degrees). The relevant equation that yields
the correct value for this setting is as follows:
(2) One motor revolution produces how many "xxx" of motion = c * (m / n)
where, "c" = load movement (in the defined engineering unit) per load revolution,
"m/n" = external gearing ratio expressed as load revolutions per motor revolution

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For example, if the mechanical gear ratio is "1:2" and the load movement per load revolution
is 10 cm, then:
"One motor revolution produces how many cm of motion" = 10 * (1 / 2) = 5

12.7.4 Important facts to know

● Do not call the AXISx_ABSPOS subroutine from within an interrupt routine or from a
subroutine called within an interrupt routine.
● If you have configured multiple Axes of Motion in your CPU project, ensure that the
AXISx_CTRL subroutines for all axes are executed prior to executing the first
AXISx_ABSPOS subroutine for any axis. The AXISx_CTRL subroutine contains code to
initialize the V memory area used commonly by all instances of the AXISx_ABSPOS
subroutine in your program to manage the communications with the servo drive.

● If you configure your motion axis measurement system to the "relative pulses" setting
instead of the "engineering units" setting, you can still use the AXISx_ABSPOS
subroutine to return position information from the V90 servo drive. Note, however, that
the position value returned in the "D_pos" parameter of the subroutine will then be of type
DINT and is the actual position value reported by the servo drive (there are no
engineering unit conversions performed on the value).

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12.8 Axis of Motion example programs

12.8 Axis of Motion example programs

12.8.1 Axis of Motion simple relative move (cut-to-length application) example

The example program shows a simple relative move that uses the AXISx_CTRL and
AXISx_GOTO subroutines to perform a cut-to-length operation. This program does not
require an RP seek mode or a motion profile, and the length can be measured in either
pulses or engineering units. Enter the length (VD500) and target speed (VD504). When I0.0
(Start) turns on, the machine starts. When I0.1 (Stop) turns on, the machine finishes the
current operation and stops. When I0.2 (E_Stop) turns on, the machine aborts any motion
and immediately stops.

Table 12- 33 Example: Axis of Motion simple relative move (cut-to-length application)

LAD/FBD Description STL

Network 1: Control instruction LD SM0.0
= L60.0
LDN I0.2
= L63.7
LD L60.0
CALL AXIS0_CTRL,
L63.7, M1.0,
VB900, VD902,
VD906, V910.0

Network 2: Start puts machine into LD I0.0

automatic mode. AN I0.2
EU
S Q0.2, 1
S M0.1, 1

Network 3: E_Stop: Stops immediately LD I0.2

and turns off automatic R Q0.2, 1
mode.

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LAD/FBD Description STL

Network 4: 1. Move to a certain point: LD Q0.2
2. Enter the length to cut. = L60.0
LD M0.1
3. Enter the target speed
EU
into Speed.
= L63.7
4. Set the mode to 1 (Rela-
LD L60.0
tive mode).
CALL AXIS0_GOTO,
L63.7, VD500,
VD504, 1, I0.2,
Q0.4, VB920,
VD922, VD926

Network 5: When in position, turn on LD Q0.2

the cutter for 2 seconds to A Q0.4
finish the cut. TON T33, +200
AN T33
= Q0.3

Network 6: When the cut is finished, LD Q0.2

then restart unless the Stop A T33
is active. LPS
AN I0.1
= M0.1
LPP
A I0.1
R Q0.2, 1

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12.8 Axis of Motion example programs

12.8.2 Axis of Motion AXISx_CTRL, AXISx_RUN, AXISx_SEEK, and AXISx_MAN

example
This program provides an example of the AXISx_CTRL, AXISx_RUN, AXISx_RSEEK, and
AXISx_MAN subroutines. You must configure the RP seek mode and a motion profile.

Table 12- 34 Example: Axis of Motion AXISx_CTRL, AXISx_RUN, AXISx_SEEK, and AXISx_MAN subroutines application

LAD/FBD Description STL

Network 1 Enable the axis by turning LD Always_On
CPU_Input1 off. = L60.0
LDN CPU_Input1
Symbol and Address: 1 = L63.7
LD L60.0
• Always_On = SM0.0 CALL AXIS0_CTRL,
• AXIS0_CTRL = SBR1 L63.7, M1.0,
• CPU_Input1 = I0.1 VB900, VD902,
VD906, V910.0

Network 2 Move the axis to a known LD CPU_Input8

position using the Jog AN M0.0
command. You can now = L60.0
move the axis manually. LD CPU_Input9
= L63.7
Symbol and Address: 1 LD CPU_Input10
= L63.6
• AXIS0_MAN = SBR2
LD CPU_Input12
• CPU_Input10 = I1.2 = L63.5
• CPU_Input12 = I1.4 LD L60.0
• CPU_Input13 = I1.5 CALL AXIS0_MAN,
L63.7, L63.6,
• CPU_Input8 = I1.0
L63.5, 100000.0,
• CPU_Input9 = I1.1 CPU_Input13,
VB920, VD902,
VD906, V910.0
Network 3 Reset the process. Set the LD CPU_Input1
initial step to "0". O First_Scan_On
R M0.0, 1
Symbol and Address: 1 MOVB 0,
State_Machine_
• CPU_Input1 = I0.1 Step
• CPU_Output3 = Q0.3 R CPU_Output3, 3
• First_Scan_On = SM0.1 R Homing_Done, 2
• Homing_Done = M1.1
• State_Machine_Step =
VB1500

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LAD/FBD Description STL

Network 4 Start the process. When LD CPU_Input0
CPU_Input0 is toggled from EU
off to on, the S M0.0, 2
State_Machine_Step is set MOVB 1,
to "1". State_Machine_
Step
Symbol and Address: 1
• CPU_Input0 = I0.0
• State_Machine_Step =
VB1500

Network 5 This network turns LD M0.0

CPU_Input1 on. = CPU_Input1

Symbol and Address: 1

• CPU_Input1 = I0.1

Network 6 When the homing is com- LD Homing_Done

plete, move to the next AB= Homing_Error
step. S CPU_Output3
MOVB 2,
Symbol and Address: 1 State_Machine_
Step
• CPU_Output3 = Q0.3
• Homing_Done = M1.1
• Homing_Error = VB930
• State_Machine_Step =
VB1500

Network 7 When the state machine is LD Always_On

in Step 1, the system auto- = L60.0
matically homes the axis. If LDB
there is a Homing error, the State_Machine_
Homing_Error output dis- Step, 1
plays the error code. EU
= L63.7
Symbol and Address: 1 LD L60.0
• Always_On = SM0.0 CALL
AXIS0_RSEEK,
• AXIS0_RSEEK = SBR5
L63.7,
• Homing_Done = M1.1 Homing_Done,
• Homing_Error = VB930 Homing_Error
• State_Machine_Step =
VB1500

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LAD/FBD Description STL

Network 8 When the State Machine LD Always_On
enters Step 2, it executes a = L60.0
move of the selected profile. LDB=
State_Machine_
Symbol and Address: 1 Step, 2
EU
• Always_On = SM0.0
= L63.7
• AXIS0_RUN = SBR4 LD L60.0
• Axis_Run_Error = CALL AXIS0_RUN,
VB940 L63.7,
• CPU_Input1 = I0.1 Profile_Number,
CPU_Input1,
• Current_Position =
Move_Complete,
VD914
Axis_Run_Error,
• Current_Profile = VB941 Current_Profile,
• Current_Speed = VD948 Current_Step,
• Current_Step = VB942 Cur-
rent_Position,
• Move_Complete = M1.2
Current_Speed
• Profile_Number =
VB228
• State_Machine_Step =
VB1500

Network 9 When the State Machine is LDB=

in Step 2 and completes the State_Machine_
move, you evaluate the Step, 2
error status. If there is no A Move_Complete
error, the State Machine LPS
transitions to Step 3. If there AB=
is an error, the State Ma-
Axis_Run_Error,
chine transitions to Step 4
0
for error handling.
S CPU_Output4, 1
R T33, 1
Symbol and Address: 1 MOVB 3,
• Axis_Run_Error = State_Machine_
VB940 Step
• CPU_Output4 = Q0.4 LPP
AB<>
• Move_Complete = M1.2
Axis_Run_Error,
• State_Machine_Step = 0
VB1500 MOVB 4,
State_Machine_
Step

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LAD/FBD Description STL

Network 10 Wait for Step 3. LDB=
State_Machine_
Step, 3
Symbol and Address: 1
TON T33, 200
• State_Machine_Step =
VB1500

Network 11 If the State Machine moves LDB=

to Step 3, wait for 2 s. Then, State_Machine_
evaluate the status of the Step, 3
switches, and restart the A T33
move or stop. LPS
R CPU_Output3, 1
Symbol and Address: 1 R CPU_Output4, 1
AN CPU_Input2
• CPU_Input2 = I0.2
MOVB 2,
• CPU_Output3 = Q0.3 State_Machine_
• CPU_Output4 = Q0.4 Step
• State_Machine_Step = LPP
VB1500 A CPU_Input2
MOVB 4,
State_Machine_
Step
R M0.0, 4
Network 12 If the State Machine moves LDB=
to Step 4, clear the outputs. State_Machine_
Step, 4
Symbol and Address: 1 R CPU_Output3, 2

• CPU_Output3 = Q0.3
• State_Machine_Step =
VB1500

Network 13 If the State Machine is in LDB=

Step 4, flash output 5 to State_Machine_
indicate an error. Step, 4
A Clock_1s
Symbol and Address: 1 = CPU_Output5

• Clock_1s = SM0.5
(Clock pulse that is ON
for 0.5 s and OFF for 0.5
s for a duty cycle time of
1 s.)
• CPU_Output5 = Q0.5
• State_Machine_Step =
VB1500

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12.9 Monitoring the Axis of Motion

LAD/FBD Description STL

Network 14 If the State Machine is in LDB=
Step 4, you must State_Machine_
acknowledge the error by Step, 4
toggling Input I0.2. This A CPU_Input2
action resets the state to MOVB 0,
Step 0. State_Machine_
Step
Symbol and Address: 1 R M0.0, 9
• CPU_Input2 = I0.2
• State_Machine_Step =
VB1500

1 The program addresses shown are example addresses. Your program addresses could vary.

12.9 Monitoring the Axis of Motion

To aid you in the development of your motion control solution, STEP 7-Micro/WIN SMART
provides the Motion control panel.

Opening the Motion control panel

To open the Motion control panel, use one of the following methods:
● Click the "Motion Control Panel" button from the Tools area of the Tools menu ribbon
strip.

● Open the Tools folder in the project tree, select the "Motion Control Panel" node and
press Enter; or double-click the "Motion Control Panel" node.

At this point, a comparison between the CPU and STEP 7-Micro/WIN SMART is executed to
ensure that the configurations are the same. (See the figure below.)

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12.9 Monitoring the Axis of Motion

The Axis of Motion Operation (Page 687), Configuration (Page 693), and Profile
Configuration (Page 693) settings make it easy for you to monitor and control the operation
of the Axis of Motion during the startup and test phases of your development process.
Use the Motion control panel to verify that the Axis of Motion is wired correctly, to adjust the
configuration data, and to test each movement profile.
If additional changes need to be made in the Axis of Motion, refer to the Motion wizard
(Page 646).
For error code listings, refer to the Axis of Motion error codes (Page 694) and the Motion
instruction error codes (Page 695).

12.9.1 Displaying and controlling the operation of the Axis of Motion

In the Operation node, you can interact with the operations of the Axis of Motion. The control
panel displays the current speed, the current position, and the current direction of the Axis of
Motion. You can also see the status of the input and output LEDs (excluding the Pulse
LEDs).

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12.9 Monitoring the Axis of Motion

The control panel allows you to interact with the Axis of Motion by changing the speed and
direction, by stopping and starting the motion, and by jogging the tool (if the CPU is
stopped).

Note
You cannot execute a motion command while the CPU is running. The CPU must be in
STOP mode in order to change the speed and direction, stop and start the motion, and use
the jog tool.

Note
Exiting the Motion control panel or a loss of communications while a motion command is
active causes the axis to stop its motion after a 5 second timeout.

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Motion commands
You can also generate the following motion commands:

Table 12- 35 Motion control panel commands

Command Description
Execute continuous speed move: This command allows you
to use the manual controls for positioning the tool. Enter
"Target Speed" and "Direction", and click "Start" to execute
continuous move. Motion will continue until "Stop" is clicked
(or error condition).

Seek to a reference point: This command finds the refer-

ence point by using the configured search mode. Click "Ex-
ecute", and the axis will command a "Seek to Reference
Point", using the search algorithm specified in the axis con-
figuration. Click "Abort" to stop a seek process before the
reference point has been found.

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Command Description
Load reference point offset: After you use the manual con-
trols to jog the tool to the new position, you then load the
"Reference Point Offset". Use the manual controls to place
the tool at the new position. Click "Execute" to save this
position as the "RP_OFFSET". The current position will be
set to zero.

Reload current position: This command updates the current

position value and establishes a new zero position. Enter
the position to set and click "Execute" to update the current
position. This will also establish a new zero position.

Activate the DIS output: This command turns the DIS output
of the Axis of Motion on. Click "Execute" to activate the DIS
output.

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Command Description
De-activate the DIS output: This command turns the DIS
output of the Axis of Motion off. Click "Execute" to
de-activate the DIS output.

Load axis configuration: This command loads a new config-

uration by commanding the Axis of Motion to read the con-
figuration block from the V memory of the CPU. Click
"Execute" to have the axis read its configuration from V
memory.

Move to an absolute position: This command allows you to

move to a specified position at a target speed. Before using
this command, you must have already established the zero
position. Assign a "Target Speed" and the "Absolute Posi-
tion" to move to. This option requires that the zero position
be defined.

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Command Description
Move by a relative amount: This command allows you to
move a specified distance from the current position at a
target speed. You can enter a positive or negative distance.
Assign a "Target Speed" and a "Target Position" to move to.

Reset the axis command interface: This command clears

the axis command interface for the Axis of Motion and sets
the "Done" bit. Use this command if the Axis of Motion ap-
pears to not be responding to commands.

Execute profile: This command allows you to select a profile

to be executed. The control panel displays the status of the
profile which is being executed by the Axis of Motion. Select
the profile that is to be executed, then click "Execute", and
the axis will command the profile.
Note: This command is only available if a profile has been
defined in the Motion wizard.

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12.9.2 Displaying and modifying the configuration of the Axis of Motion

In the Configuration node, you can view and modify the configuration settings for the Axis of
Motion that is stored in the data block of the CPU.

After you modify the configuration settings, you simply click the write button to send the data
values to the CPU. These data values are not saved in your STEP 7-Micro/WIN SMART
project. You must manually make changes to your project that reflects the final values of
these fields.

12.9.3 Displaying the profile configuration for the Axis of Motion

In the Profile Configuration node, you can view the configuration of each profile for the Axis
of Motion.

Click each profile to view its mode of operation and data values.
Some data values of the profile can be modified in this dialog. After you modify the
configuration settings, you simply click the write button to send the data values to the CPU.
These data values are not saved in your STEP 7-Micro/WIN SMART project. You must
manually make changes to your project that reflects the final values of these fields.

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12.9.4 Error codes for the Axis of Motion (WORD at SMW620, SMW670, or SMW720)

Table 12- 36 Axis of Motion error codes

Error code Description

0 No error
1 Reserved
2 Configuration block not present
3 Configuration block pointer error
4 Size of configuration block exceeds available V memory
5 Illegal configuration block format
6 Too many profiles specified
7 Illegal STP_RSP specification
8 Illegal LIM- specification
9 Illegal LIM+ specification
10 Illegal FILTER_TIME specification
11 Illegal MEAS_SYS specification
12 Illegal RP_CFG specification
13 Illegal PLS/REV value
14 Illegal UNITS/REV value
15 Illegal RP_ZP_CNT value
16 Illegal JOG_INCREMENT value
17 Illegal MAX_SPEED value
18 Illegal SS_SPD value
19 Illegal RP_FAST value
20 Illegal RP_SLOW value
21 Illegal JOG_SPEED value

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Error code Description

22 Illegal ACCEL_TIME value
23 Illegal DECEL_TIME value
24 Illegal JERK_TIME value
25 Illegal BKLSH_COMP value
26 AXIS not available
27 Invalid LMT+ location
28 Invalid LMT- location
29 Invalid STP location
30 Invalid RPS location
31 Invalid ZP location
32 Illegal output phase
33 No RPS input defined (If Homing is defined, then RPS must be defined also.)
34 Invalid TRIG location
35 Reserved
36 No ZP input defined (If Homing mode 3 or 4 is defined, then ZP must be defined
also.)
37 Phase A (P0) output conflict
38 Phase B (P1) output conflict
39 DIS output conflict
40 Reserved
41 Invalid SDB0 record size
42 Illegal SDB0 format
43 to 127 Reserved

To verify that the Axis of Motion is wired correctly, to adjust the configuration data, and to
test each movement profile, use the Motion control panel.
If additional changes need to be made in the Axis of Motion, go to the Motion wizard.

12.9.5 Error codes for the Motion instruction (seven LS bits of SMB634, SMB684, or
SMB734)
In the SM table for each axis there is a byte reserved to display the result of the motion
instruction (Offset 34). This byte indicates when an instruction is complete and if there was
an error in the instruction.

Table 12- 37 Motion instruction error codes

Error code Description

0 No error
1 Aborted by user
2 Configuration error
(This error occurs if there is an error in the SDB0 configuration.)

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Error code Description

3 Illegal command
4 Aborted due to no valid configuration
(This error occurs if there is an error in the configuration table.)
5 Reserved
6 Aborted due to no defined reference point
7 Aborted due to STP input active
8 Aborted due to LMT- input active
9 Aborted due to LMT+ input active
10 Aborted due to problem executing motion
11 No profile block configured for specified profile
12 Illegal operation mode
13 Operation mode not supported for this command
14 Illegal number of steps in profile block
15 Illegal direction change
16 Illegal distance
17 RPS/TRIG trigger occurred before target speed reached
18 Insufficient RPS active region width
19 Speed out-of-range
20 Insufficient distance to perform desired speed change
21 Illegal position
22 Zero position unknown
23 No DIS output is defined
24 Reserved
25 Aborted due to CPU going to stop
26 Aborted due to expiration of Motion control panel heartbeat
27 to 127 Reserved
128 Axis of Motion cannot process this instruction: either the Axis of Motion is busy with
another instruction, or there was no Start pulse on this instruction.
129 Reserved
130 Axis of Motion is not enabled
131 Reserved
132 Reserved
133 Illegal profile specified. The AXISx_RUN and AXISx_CACHE instructions profile
number range must be between 0 - 31.
134 Illegal mod specified in AXISx_GOTO instruction

To verify that the Axis of Motion is wired correctly, to adjust the configuration data, and to
test each movement profile, use the Motion control panel.
If additional changes need to be made in the Axis of Motion, go to the Motion wizard.

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12.10 Advanced topics

12.10.1 Understanding the configuration/profile table for the Axis of Motion

Overview
The Motion wizard has been developed to make motion applications easy by automatically
generating the configuration and profile information based upon the answers you give about
your motion control system. Configuration/profile table information is provided for advanced
users who want to create their own motion control routines.
The configuration/profile table is located in the V memory area of the S7-200 SMART CPU.
As shown in the table below, the configuration settings are stored in the following types of
information:
● Configuration block: Contains information used to setup the Axis of Motion in preparation
for executing position commands
● Interactive block: Supports direct setup of position parameters by the user program
● Profile block: Describes a pre-defined move operation to be performed by the Axis of
Motion. You can configure up to 32 profile blocks.

Note
The profile block of the configuration/profile table can contain up to 32 motion profiles. To
create more than 32 move profiles, you can exchange configuration/profile tables by
changing the value stored in the configuration/profile table pointer.

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Table 12- 38 Configuration/Profile table: Configuration block

Configuration/Profile table
Byte off- Name Function description Type
set
Configuration block
0 MOD_ID Axis of Motion identification field --
5 CB_LEN Length of the configuration block in bytes (1 byte) --
6 IB_LEN Length of the interactive block in bytes (1 byte) --
7 PF_LEN Length of a single profile in bytes (1 byte) --
8 STP_LEN Length of a single step in bytes (1 byte) --
9 STEPS Number of steps allowed per profile (1 byte) --
10 PROFILES Number of profiles from 0 to 32 (1 byte) --
11 -- Reserved: Set to 0 --
13 -- Reserved: Set to 0 --
14 STOP_RSP Specifies the drive's response to the STP input --
(1 byte):
• 0: No action. Ignore input condition.
• 1: Decelerate to a stop and indicate STP input
active.
• 2: Terminate pulses and indicate STP input.
• 3 to 255: Reserved (error if specified)
15 LMT-_RSP Specifies the drive's response to the negative limit --
input (1 byte):
• 0: No action. Ignore input condition.
• 1: Decelerate to a stop and indicate limit reached.
• 2: Terminate pulses and indicate limit reached.
• 3 to 255: Reserved (error if specified)
16 LMT+_RSP Specifies the drive's response to the positive limit --
input (1 byte):
• 0: No action. Ignore input condition.
• 1: Decelerate to a stop and indicate limit reached.
• 2: Terminate pulses and indicate limit reached.
• 3 to 255: Reserved (error if specified)
17 -- Reserved: Set to 0 --
18 MEAS_SYS Specifies the measurement system used to describe --
moves (1 byte):
• 0: Pulses (speed measured in pulses/sec and
position values measured in pulses; values are
double integer)
• 1: Engineering units (speed measured in units/sec
and position values measured in units; values are
single precision real)
• 2 to 255: Reserved (error if specified)

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Configuration/Profile table
Byte off- Name Function description Type
set
Configuration block
19 -- Reserved: Set to 0 --
20 PLS/REV Specifies the number of pulses per revolution of the DInt
motor, (only applicable when MEAS_SYS is set to 1) -
(4 bytes)
24 UNITS/REV Specifies the engineering units per revolution of the Real
motor, (only applicable when MEAS_SYS is set to 1) -
(4 bytes)
28 UNITS Reserved for STEP 7-Micro/WIN SMART to store a --
custom units string (4 bytes)
32 RP_CFG Specifies the reference point search configuration --
(1 byte):

RP_SEEK_DIR: This bit specifies the starting direction

for a reference point search (0 - positive direction, 1 -
negative direction).
RP_APPR_DIR: This bit specifies the approach direc-
tion for terminating the reference point search (0 -
positive direction, 1 - negative direction).
MODE Specifies the reference point search meth-
od
'0000' Reference point search disabled.
'0001' The reference point is where the RPS
input goes active.
'0010' The reference point is centered within the
active region of the RPS input.
'0011' The reference point is outside the active
region of the RPS input.
'0100' The reference point is within the active
region of the RPS input.
'0101' to Reserved (error if selected)
'1111'
33 -- Reserved: Set to 0 --
34 RP_Z_CNT Number of pulses of the ZP input used to define the DInt
reference point (4 bytes)
38 RP_FAST Fast speed for the RP seek operation: MAX_SPD or DInt/Real
less (4 bytes)

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Configuration/Profile table
Byte off- Name Function description Type
set
Configuration block
42 RP_SLOW Slow speed for the RP seek operation: Maximum DInt/Real
speed from which the motor can instantly go to a stop
or less (4 bytes)
46 SS_SPEED Start/Stop Speed. (4 bytes): DInt/Real
The starting speed is the maximum speed to which
the motor can instantly go from a stop and the maxi-
mum speed from which the motor can instantly go to a
stop. Operation below this speed is allowed, but the
acceleration and deceleration times do not apply.
50 MAX_SPEED Maximum operating speed of the motor (4 bytes) DInt/Real
54 JOG_SPEED Jog speed (4 bytes): MAX_SPEED or less (4 bytes) DInt/Real
58 JOG_INCREMENT Jog increment value: The distance (or number of DInt/Real
pulses) to move in response to a single jog pulse
(4 bytes).
62 ACCEL_TIME Time required to accelerate from minimum to maxi- DInt
mum speed in msec (4 bytes)
66 DECEL_TIME Time required to decelerate from maximum to mini- DInt
mum speed in msec (4 bytes)
70 BKLSH_COMP Backlash compensation: The distance used to com- DInt/Real
pensate for the system backlash on a direction
change (4 bytes).
74 JERK_TIME Time during which jerk compensation is applied to the DInt
beginning and ending portions of an accelera-
tion/deceleration curve (S-curve). Specifying a value
of 0 disables jerk compensation. The jerk time is given
in milliseconds (Range: 0 ms to 32000 ms. (4 bytes)

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Table 12- 39 Configuration/Profile table: Interactive block

Configuration/Profile table
Byte offset Name Function description Type
Interactive block
78 MOVE_CMD Selects the mode of operation (1 byte): --
• 0: Absolute position
• 1: Relative position
• 2: Single-speed, continuous positive rotation
• 3: Single-speed, continuous negative rotation
• 4: Manual speed control, positive rotation
• 5: Manual speed control, negative rotation
• 6: Single-speed, continuous positive rotation with
triggered stop (Activation of RPS triggers the stop;
TARGET_POS contains distance to travel after
signal)
• 7: Single-speed, continuous negative rotation with
triggered stop (Activation of RPS triggers the stop;
TARGET_POS contains distance to travel after
signal)
• 8 to 255: Reserved (error if specified)
79 -- Reserved: Set to 0 --
80 TGT_POS Target position to go to in this move (4 bytes) DInt/Real
84 TGT_SPEED Target speed for this move (4 bytes) DInt/Real
88 RP_OFFSET Absolute position of the reference point (4 bytes) DInt/Real

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Table 12- 40 Configuration/Profile table: Profile block 0

Configuration/Profile table
Byte offset Name Function description Type
Profile block 0
92(+0) STEPS Number of steps in this move sequence (1 byte) --
93(+1) MODE Selects the mode of operation for this profile block (1 --
byte):
• 0: Absolute position
• 1: Relative position
• 2: Single-speed, continuous positive rotation
• 3: Single-speed, continuous negative rotation
• 4: Reserved (error if specified)
• 5: Reserved (error if specified)
• 6: Single-speed, continuous positive rotation with
triggered stop (RPS input signals stop)
• 7: Single-speed, continuous negative rotation with
triggered stop (RPS input signals stop)
• 8: Two-speed, continuous positive rotation RPS
selects speed)
• 9: Two-speed, continuous negative rotation (RPS
selects speed)
• 10: Two-speed, continuous positive rotation with
triggered stop (RPS selects speed, TRIG input
signals stop)
• 11: Two-speed, continuous negative rotation with
triggered stop (RPS selects speed, TRIG input
signals stop)
• 12 to 255: Reserved (error if specified)
94(+2) Step 0: POS Position to go to in move step 0 (4 bytes) DInt/Real
98(+6) Step 0: SPEED Target speed for move step 0 (4 bytes) DInt/Real
102(+10) Step 1: POS Position to go to in move step 1 (4 bytes) DInt/Real
106(+14) Step 1: SPEED Target speed for move step 1 (4 bytes) DInt/Real
110(+18) Step 2: POS Position to go to in move step 2 (4 bytes) DInt/Real
114(+22) Step 2: SPEED Target speed for move step 2 (4 bytes) DInt/Real
118(+26) Step 3: POS Position to go to in move step 3 (4 bytes) DInt/Real
122(+30) Step 3: SPEED Target speed for move step 3 (4 bytes) DInt/Real
... Step ...: POS Position to go to in move step ... (4 bytes) DInt/Real
... Step ...: SPEED Target speed for move step ... (4 bytes) DInt/Real
214(+122) Step 15: POS Position to go to in move step 3 (4 bytes) DInt/Real
218(+126) Step 15: SPEED Target speed for move step 3 (4 bytes) DInt/Real

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Note
You can have between 1 and 16 steps in the Configuration/Profile table, Profile block 0.

Table 12- 41 Configuration/Profile table: Profile block 1

Configuration/Profile table
Byte offset Name Function description Type
Profile block 1
X1 STEPS Number of steps in this move sequence (1 byte) --
Note: There can be up to 16 steps.
(X + 1) MODE Selects the mode of operation for this profile block (1 --
byte)
(X + 2) Step 0: POS Position to go to in move step 0 (4 bytes) DInt/Real
(X + 4) Step 0: SPEED The target speed for move step 0 (4 bytes) DInt/Real
... ... ... ...
1 The offset of Profile block 1 and subsequent blocks is variable and dependent upon the number of
steps configured in the largest profile. The offset is determined by the following formula:
Offset of Profile block x = CB_LEN + IB_LEN + (x * PF_LEN)

Table 12- 42 Profile detail for Mode 0 (Absolute position)

Byte offset Step Name Field size Value

from start of number
profile
+0 STEPS byte n = Number of steps configured in this
profile
+1 MODE byte 0 = Absolute position
+2 0 POS dint/fp Destination position in step 0
+6 SPEED dint/fp Target speed for step 0
●
●
●
(4 * n) + 2 n POS dint/fp Destination position in step n
($ * N) + 6 SPEED dint/fp Target speed for step n

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Table 12- 43 Profile detail for Mode 1 (Relative position)

Byte offset Step Name Field size Value

from start of number
profile
+0 STEPS byte n = Number of steps configured in this
profile
+1 MODE byte 0 = Relative position
+2 0 POS dint/fp Distance to travel in step 0
+6 SPEED dint/fp Target speed for step 0
●
●
●
(4 * n) + 2 n POS dint/fp Distance to travel in step n
($ * N) + 6 SPEED dint/fp Target speed for step n

Table 12- 44 Profile detail for Mode 2 (Single-speed, continuous positive rotation) and Mode 3 (Single-
speed, continuous negative rotation)

Byte offset Step Name Field size Value

from start of number
profile
+0 STEPS byte 1
+1 MODE byte 2= Single-speed, continuous positive
rotation or
3 = Single-speed, continuous negative
rotation
+2 0 POS dint/fp n.a. (must be set to 0)
+6 SPEED dint/fp Target speed

Table 12- 45 Profile detail for Mode 6 (Single-speed, continuous positive rotation with triggered stop)
and Mode 7 (Single-speed, continuous negative rotation with triggered stop)

Byte offset Step Name Field size Value

from start of number
profile
+0 STEPS byte 1
+1 MODE byte 6 = Single-speed, continuous positive
rotation with triggered stop or
7 = Single-speed, continuous negative
rotation with triggered stop
+2 0 POS dint/fp Distance to travel after activation of RPS
signal (value must be positive)
+6 SPEED dint/fp Target speed

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Table 12- 46 Profile detail for Mode 8 (Two-speed, continuous positive rotation) and Mode 9 (Two-
speed, continuous negative rotation)

Byte offset Step Name Field size Value

from start of number
profile
+0 STEPS byte 2
+1 MODE byte 8 = Two-speed, continuous positive rota-
tion or
9 = Two-speed, continuous negative rota-
tion
+2 0 POS dint/fp n.a. (must be set to 0)
+6 SPEED dint/fp Target speed if RPS signal is inactive
+10 1 POS dint/fp n.a. (must be set to 0)
+14 SPEED dint/fp Target speed if RPS signal is active

Table 12- 47 Profile detail for Mode 10 (Two-speed, continuous positive rotation with triggered stop)
and Mode 11 (Two-speed, continuous negative rotation with triggered stop)

Byte offset Step Name Field size Value

from start of number
profile
+0 STEPS byte 2
+1 MODE byte 10 = Two-speed, continuous positive
rotation with triggered stop or
11 = Two-speed, continuous negative
rotation with triggered stop
+2 0 POS dint/fp Distance to travel after activation of TRIG
signal (value must be positive)
+6 SPEED dint/fp Target speed if RPS signal is inactive
+10 1 POS dint/fp n.a. (must be set to 0)
+14 SPEED dint/fp Target speed if RPS signal is active

12.10.2 Special memory (SM) locations for the Axis of Motion

The CPU allocates 50 bytes of special memory (SM) to each Axis of Motion. (See the
following table.) When the Axis of Motion detects an error condition or a change in status of
the data, the Axis of Motion updates these SM locations. The first Axis of Motion updates
SMB600 through SMB649 as required to report the error condition, the second Axis of
Motion updates SMB650 through SMB699, and so on.

Table 12- 48 Special memory bytes SMB600 to SMB749

SM bytes for Axes of Motion:

Axis of Motion 0 Axis of Motion 1 Axis of Motion 2
SMB600 to SMB649 SMB650 to SMB699 SMB700 to SMB749

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The following table shows the structure of the SM data area allocated for an Axis of Motion.
The definition uses Axis 0 as an example.

Table 12- 49 Special memory area definition for the Axis of Motion 0

SM address Description
SMB600 to SMB615 Axis name (16 ASCII characters). SMB600 is the first character: "Axis 0"
SMB616 to SMB619 Reserved
SMW620 Axis 0: Error code (See "Axis of Motion error codes" (Page 694) list.)
SMB622 Axis 0: Input/output status: Reflects the status of the inputs and outputs

• DIS (Disable outputs):

– 0 = No current flow
– 1 = Current flow
• TRIG (Stop input):
– 0 = No current flow
– 1 = Current flow
• STP (Stop input):
– 0 = No current flow
– 1 = Current flow
• LMT- (Negative travel limit input):
– 0 = No current flow
– 1 = Current flow
• LMT+ (Positive travel limit input):
– 0 = No current flow
– 1 = Current flow
• RPS (Reference point switch input):
– 0 = No current flow
– 1 = Current flow
• ZP (Zero pulse input):
– 0 = No current flow
– 1 = Current flow

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SM address Description
SMB623 Axis 0 Instantaneous status: Reflects the status of the configuration and
rotation direction status

• OR (Target speed out of range):

– 0 = In range
– 1 = Out of range
• R (Direction of rotation):
– 0 = Positive rotation
– 1 = Negative rotation
• CFG (Module configured):
– 0 = Not configured
– 1 = Configured
SMB624 Axis 0: CUR_PF is a byte that indicates the profile currently being executed.
SMB625 Axis 0: CUR_STP is a byte that indicates the step currently being executed
in the profile.
SMD626 Axis 0: CUR_POS is a double-word value that indicates the current position
of the Axis of Motion.
SMD630 Axis 0: CUR_SPD is a double-word value that indicates the current speed of
the Axis of Motion.
SMB634 Axis 0: Result of the instruction. Error conditions above 127 are generated
by the instruction subroutines created by the Motion wizard.

• D (Done bit):
– 0= Operation in progress
– 1= Operation complete (set by the Axis of Motion during initialization)
• ERROR: (See "Motion instruction error codes" (Page 695) list.)
SMB635 to SMB645 Reserved
SMD646 Axis 0: Pointer to the V memory location of the configuration/profile table. A
pointer value to an area other than V memory is not valid. The Axis of Mo-
tion monitors this location until it receives a non-zero pointer value.

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12.11 Understanding the RP Seek modes of the Axis of Motion

The following figures provide diagrams of the different options for each RP Seek mode:
● RP Seek: Mode 1 shows two of the options for RP Seek mode 1. This mode locates the
RP where the RPS input goes active on the approach from the work zone side.
● RP Seek: Mode 2 shows two of the options for RP Seek mode 2. This mode locates the
RP in the center within the active region of the RPS input.
● RP Seek: Mode 3 shows two of the options for RP Seek mode 3. This mode locates the
RP a specified number of zero pulses (ZP) outside the active region of the RPS input.
● RP Seek: Mode 4 shows two of the options for RP Seek mode 4. This mode locates the
RP a specified number of zero pulses (ZP) within the active region of the RPS input.
For each mode, there are four combinations of RP Seek direction and RP Approach
direction. (Only two of the combinations are shown.) These combinations determine the
pattern for the RP Seek operation. For each of the combinations, there are also four different
starting points:
The work zones for each diagram have been located so that moving from the reference point
to the work zone requires movement in the same direction as the RP Approach Direction. By
selecting the location of the work zone in this way, all the backlash of the mechanical gearing
system is removed for the first move to the work zone after a reference point seek.

Note
The RPS input must be enabled to use the RP Seek functionality. The ZP input must also be
enabled if RP Seek modes 3 or 4 are to be used, unless you configure the number of ZP
pulses to be received after entering the RPS active region to a value of "0".

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RP seek mode 1
Default configuration: RP seek direction: negative and RP approach direction: positive

Default configuration: RP seek direction: positive and RP approach direction: positive

①: Positive motion
②: Negative motion

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12.11 Understanding the RP Seek modes of the Axis of Motion

RP seek mode 2
Default configuration: RP seek direction: negative and RP approach direction: positive

Default configuration: RP seek direction: positive and RP approach direction: positive

①: Positive motion
②: Negative motion

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12.11 Understanding the RP Seek modes of the Axis of Motion

RP seek mode 3
Default configuration: RP seek direction: negative and RP approach direction: positive

Default configuration: RP seek direction: positive and RP approach direction: positive

①: Positive motion
②: Negative motion

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12.11 Understanding the RP Seek modes of the Axis of Motion

RP seek mode 4
Default configuration: RP seek direction: negative and RP approach direction: positive

Default configuration: RP seek direction: positive and RP approach direction: positive

①: Positive motion
②: Negative motion

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12.11 Understanding the RP Seek modes of the Axis of Motion

12.11.1 Selecting the work zone location to eliminate backlash

The following figure shows the work zone in relationship to the reference point (RP), the RPS
Active zone, and the limit switches (LMT+ and LMT-) for an approach direction that
eliminates the backlash. The second part of the illustration places the work zone so that the
backlash is not eliminated. The following figure shows RP seek mode 3. A similar placement
of the work zone is possible, although not recommended, for each of the search sequences
for each of the other RP seek modes.

Selecting the work zone location to eliminate backlash

Backlash is eliminated: RP seek direction: negative and RP approach direction: negative

Backlash is not eliminated: RP seek direction: negative and RP approach direction: negative

①: Positive motion
② Negative motion

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Technical specifications A
A.1 General specifications

A.1.1 General technical specifications

Standards compliance
The S7-200 SMART automation system complies with the following standards and test
specifications. The test criteria for the S7-200 SMART automation system are based on
these standards and test specifications.

CE approval
The S7-200 SMART Automation System satisfies requirements and safety related objectives
according to the EC directives listed below, and conforms to the harmonized European
standards (EN) for the programmable controllers listed in the Official Journals of the
European Community.
● EC Directive 2006/95/EC (Low Voltage Directive) "Electrical Equipment Designed for Use
within Certain Voltage Limits"
– EN 61131-2: Programmable controllers - Equipment requirements and tests
● EC Directive 2004/108/EC (EMC Directive) "Electromagnetic Compatibility"
– Emission standard
EN 61000-6-4: AI: Industrial Environment
– Immunity standard
EN 61000-6-2: Industrial Environment
The CE Declaration of Conformity is held on file available to competent authorities at:
Siemens AG
Sector Industry
DF FA AS DH AMB
Postfach 1963
D-92209 Amberg
Germany

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Industrial environments
The S7-200 SMART automation system is designed for use in industrial environments.

Table A- 1 Industrial environments

Application field Noise emission requirements Noise immunity requirements

Industrial EN 61000-6-4: EN 61000-6-2:

Electromagnetic compatibility
Electromagnetic Compatibility (EMC) is the ability of an electrical device to operate as
intended in an electromagnetic environment and to operate without emitting levels of
electromagnetic interference (EMI) that may disturb other electrical devices in the vicinity.

Table A- 2 Immunity per EN 61000-6-2

Electromagnetic compatibility - Immunity per EN 61000-6-2

EN 61000-4-2 ±8 kV air discharge to all surfaces
Electrostatic discharge ±4 kV contact discharge to exposed conductive surfaces
EN 61000-4-3 80 to 1000 MHz, 10 V/m, 80% AM at 1 kHz
Radiated, radio-frequency, electromagnet- 1.4 to 2.0 GHz, 3 V/m, 80% AM a 1 kHz
ic field immunity test 2.0 to 2.7 GHz, 1 V/m, 80% AM at 1 kHz
EN 61000-4-4 2 kV, 5 kHz with coupling network to AC and DC system power
Fast transient bursts 2 kV, 5 kHz with coupling clamp to I/O
EN 6100-4-5 AC systems - 2 kV common mode, 1kV differential mode
Surge immunity DC systems - 2 kV common mode, 1kV differential mode
For DC systems (I/O signals, DC power systems) external protection is re-
quired.
EN 61000-4-6 150 kHz to 80 MHz, 10 V RMS, 80% AM at 1 kHz
Immunity to conducted disturbances
EN 61000-4-11 AC systems
Voltage dips 0% for 1 cycle, 40% for 12 cycles and 70% for 30 cycles at 60 Hz

Table A- 3 Conducted and radiated emissions per EN 61000-6-4

Electromagnetic compatibility - Conducted and radiated emissions per EN 61000-6-4

Conducted Emissions 0.15 MHz to 0.5 MHz <79dB (μV) quasi-peak; <66 dB (μV) average
EN 55011, Class A, Group 1 0.5 MHz to 30 MHz <73dB (μV) quasi-peak; <60 dB (μV) average
Radiated Emissions 30 MHz to 230 MHz <40dB (μV/m) quasi-peak; measured at 10 m
EN 55011, Class A, Group 1 230 MHz to 1 GHz <47dB (μV/m) quasi-peak; measured at 10 m

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A.1 General specifications

Environmental conditions

Table A- 4 Transport and storage

Environmental conditions - Transport and storage

EN 60068-2-2, Test Bb, Dry heat and -40 °C to +70 °C
EN 60068-2-1, Test Ab, Cold
EN 60068-2-30, Test Db, Damp heat 25 °C to 55 °C, 95% humidity
EN 60068-2-14, Test Na, temperature shock -40 °C to +70 °C, dwell time 3 hours, 2 cycles
EN 60068-2-32, Free fall 0.3 m, 5 times, product packaging
Atmospheric pressure 1139 to 660 h Pa (corresponding to an altitude of -1000 to 3500 m)

Table A- 5 Operating conditions

Environmental conditions - Operating

Ambient temperature range 0 °C to 55 °C horizontal mounting
(Inlet Air 25 mm below unit) 0 °C to 45 °C vertical mounting
95% non-condensing humidity
Atmospheric pressure 1139 to 795 hPa (corresponding to an altitude of -1000 to 2000 m)
Concentration of contaminants S02: < 0.5 ppm; H2S: < 0.1 ppm; RH < 60% non-condensing
EN 60068-2-14, Test Nb, temperature change 5 °C to 55 °C, 3 K /minute
EN 60068-2-27 Mechanical shock 15 g, 11 ms pulse, 6 shocks in each of 3 axis
EN 60068-2-6 Sinusoidal vibration DIN rail mount: 3.5 mm from 5-8.4 Hz, 1G from 8.4 - 150 Hz

Table A- 6 High potential isolation test

High potential isolation test

24 V DC/ 5 V DC nominal circuits 707 V DC (type test of optical isolation boundaries)
230 V AC circuits to ground and 24 V DC / 5 V DC 2300 V AC or 3250 V DC
circuits
Ethernet port to 24 V DC / 5 V DC circuits and 1500 V AC (type test only)
ground1
1 Ethernet port isolation is designed to limit hazard during short term network faults to hazardous voltages. It does not
conform to safety requirements for routine AC line voltage isolation.

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

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Insulation
The insulation is designed in accordance with the requirements of EN 61131-2.

Note
For modules with 24 V DC supply voltage, the electrical isolation is designed for max. 60 V
AC / 75 V DC and basic insulation is designed according to EN 61131-2.

Contamination level/overvoltage category according to IEC 61131-2

● Pollution degree 2
● Overvoltage category: II

Protection class in accordance with IEC 61131-2

● Protection Class II according to EN 61131-2 (Protective conductor not required)

Degree of protection IP20

● IP20 Mechanical Protection, EN 60529
● Protects against finger contact with high voltage as tested by standard probe. External
protection required for dust, dirt, water and foreign objects of < 12.5mm in diameter.

Rated voltages

Table A- 7 Rated voltages

Rated voltage Tolerance

24 V DC 20.4 V DC to 28.8 V DC
120/240 V AC 85 V AC to 264 V AC, 47 to 63 Hz

Note
When a mechanical contact turns on output power to the S7-200 SMART CPU, or any digital
expansion module, it sends a "1" signal to the digital outputs for approximately 150
microseconds. This could cause unexpected machine or process operation which could
result in death or serious injury to personnel and/or damage to equipment. You must plan for
this, especially if you are using devices which respond to short duration pulses.

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A.1 General specifications

WARNING
Time duration for a mechanical contact to turn on output power
When a mechanical contact turns on output power to the S7-200 SMART CPU, or any
digital expansion module, it sends a "1" signal to the digital outputs for approximately 150
microseconds.
This can cause unexpected machine or process operation which can result in death or
serious injury to personnel and/or damage to equipment.
You must plan for this situation, especially, if you use devices which respond to short
duration pulses.

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Relay electrical service life

The typical performance data supplied by relay vendors is shown below. Actual performance
may vary depending upon your specific application. An external protection circuit that is
adapted to the load will enhance the service life of the contacts.

① Service life (x 103 operations)

② 250 V AC resistive load
30 V DC resistive load
③ 250 V AC inductive load (p.f=0.4)
30 V DC inductive load (L/R=7ms)
④ Rated Operating Current (A)

A.2 S7-200 SMART CPUs

A.2.1 CPU ST20, CPU SR20, and CPU CR20s

A.2.1.1 General specifications and features

General specifications and features of the CPU ST20, CPU SR20, and CPU CR20s

Table A- 8 General specifications

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Article number 6ES7288-1ST20-0AA0 6ES7288-1SR20-0AA0 6ES7288-1CR20-0AA1
Dimensions W x H x D 90 x 100 x 81 90 x 100 x 81 90 x 100 x 81
(mm)
Weight 320 grams 367.3 grams 363 grams
Power dissipation 20 W 14 W 6W
Current available (EM 1400 mA max. (5 V DC) 1400 mA max. (5 V DC) Not available
bus)
Current available 300 mA max. (sensor power) 300 mA max. (sensor power) 300 mA max. (sensor power)
(24 V DC)
Digital input current con- 4 mA/input used 4 mA/input used 4 mA/ input used
sumption
(24 V DC)

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A.2 S7-200 SMART CPUs

Table A- 9 CPU features

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
User Program 12 Kbytes 12 Kbytes 12 Kbytes
memory1 User data (V) 8 Kbytes 8 Kbytes 8 Kbytes
Retentive 10 Kbytes max.1 10 Kbytes max.1 2 Kbytes max.1
On-board digital I/O 12 inputs/8 outputs 12 inputs/8 outputs 12 inputs/8 outputs
Process image 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits
of outputs (Q) of outputs (Q) of outputs (Q)
Analog image 56 words of inputs (AI) / 56 56 words of inputs (AI) / 56 Not available
words of outputs (AQ) words of outputs (AQ)
Bit memory (M) 256 bits 256 bits 256 bits
Temporary (local) memory 64 bytes in the main program 64 bytes in the main program 64 bytes in the main program
(L) and 64 bytes in each and 64 bytes in each and 64 bytes in each
subroutine and interrupt rou- subroutine and interrupt rou- subroutine and interrupt rou-
tine tine tine
60 bytes when programming 60 bytes when programming 60 bytes when programming
in LAD or FBD (STEP 7- in LAD or FBD (STEP 7- in LAD or FBD (STEP 7-
Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes)
Sequential control relays 256 bits 256 bits 256 bits
(S)
Expansion modules 6 6 Not available
expansion
Signal board expansion 1 max. 1 max. Not available
High- Total 6 6 4
speed Single phase 4 at 200 kHz 4 at 200 kHz 4 at 100 kHz
counters
2 at 30 kHz 2 at 30 kHz
A/B phase 2 at 100 Khz 2 at 100 Khz 2 at 50 kHz
2 at 20 kHz 2 at 20 kHz
Pulse outputs 2 2 at 100 kHz2 2 at 100 kHz2 Not available
Pulse catch inputs 12 12 Not available
Cyclic interrupts 2 at 1 ms resolution 2 at 1 ms resolution 2 at 1 ms resolution
Edge interrupts 4 rising and 4 falling (6 and 6 4 rising and 4 falling (6 and 6 4 rising and 4 falling
with optional signal board) with optional signal board)
Memory card microSDHC Card (optional) microSDHC Card (optional) Not available
Real time clock accuracy +/- 120 seconds/month +/- 120 seconds/month Not available
Real time clock retention 7 days typ./6 days min. at 25 7 days typ./6 days min. at 25 Not available
time °C (maintenance-free Super °C (maintenance-free Super
Capacitor) Capacitor)
1 You can configure areas of V memory, M memory, C memory (current values), and portions of T memory (current val-
ues on retentive times) to be retentive, up to the specified maximum amount.
2 The specified maximum pulse frequency is possible only for CPU models with transistor outputs. Pulse output operation
is not recommended for CPU models with relay outputs.

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Table A- 10 PROFINET features

Description CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay

Maximum number of PROFINET device 8
Device Number of PROFINET device 1 to 8
Maximum input size of each PROFINET device 128 Bytes
Maximum output size of each PROFINET device 128 Bytes
Maximum number of modules 64
Minimum cyclic update time of PROFINET device The minimum value of the update time also depends on the communi-
cation component set for PROFINET, on the number of PROFINET
devices, and the quantity of configured user data.
CPU address range of PROFINET process im- I128.0 to I1151.7
age input register
CPU address range of PROFINET process im- Q128.0 to Q1151.7
age output register
CPU address of PROFINET process image input I128.0 to I255.7
register for device #1
CPU address of PROFINET process image input I256.0 to I383.7
register for device #2
CPU address of PROFINET process image input I384.0 to I511.7
register for device #3
CPU address of PROFINET process image input I512.0 to I639.7
register for device #4
CPU address of PROFINET process image input I640.0 to I767.7
register for device #5
CPU address of PROFINET process image input I768.0 to I895.7
register for device #6
CPU address of PROFINET process image input I896.0 to I1023.7
register for device #7
CPU address of PROFINET process image input I1024.0 to I1151.7
register for device #8
CPU address of PROFINET process image out- Q128.0 to Q255.7
put register for device #1
CPU address of PROFINET process image out- Q256.0 to Q383.7
put register for device #2
CPU address of PROFINET process image out- Q384.0 to Q511.7
put register for device #3
CPU address of PROFINET process image out- Q512.0 to Q639.7
put register for device #4
CPU address of PROFINET process image out- Q640.0 to Q767.7
put register for device #5
CPU address of PROFINET process image out- Q768.0 to Q895.7
put register for device #6
CPU address of PROFINET process image out- Q896.0 to Q1023.7
put register for device #7
CPU address of PROFINET process image out- Q1024.0 to Q1151.7
put register for device #8

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A.2 S7-200 SMART CPUs

Table A- 11 Performance

Type of instruction Execution speed

Boolean 150 ns instruction
Move Word 1.2 μs/instruction
Real math 3.6 μs/instruction

Table A- 12 User program elements supported

Element Description
POUs Type/quantity Main program: 1
Subroutines: 128 (0 to 127)
Interrupt routines: 128 (0 to 127)
Nesting depth From main program: 8 subroutine levels
From interrupt routine: 4 subroutine levels
Accumulators Quantity 4
Timers Type/quantity Non-retentive (TON, TOF): 192
Retentive (TONR): 64
Counters Quantity 256

Table A- 13 Communication

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Number of ports PROFINET (LAN): 1 PROFINET (LAN): 1 PROFINET (LAN): 0
Serial ports: 1 (RS485) Serial ports: 1 (RS485) Serial ports: 1 (RS485)
Add-on serial ports: 1 (with Add-on serial ports: 1 (with Add-on serial ports: 0
optional RS232/485 signal optional RS232/485 signal
board) board)
HMI device PROFINET (LAN): 8 connec- PROFINET (LAN): 8 connec- PROFINET (LAN): Not avail-
tions tions able
Serial ports: 4 connections Serial ports: 4 connections Serial ports: 4 connections
per port per port per port
Programming device (PG) PROFINET (LAN): 1 connec- PROFINET (LAN): 1 connec- PROFINET (LAN): Not avail-
tion tion able
Serial ports: 1 connection Serial ports: 1 connection Serial ports: 1 connection
CPUs (PUT/GET) PROFINET (LAN): 8 client PROFINET (LAN): 8 client PROFINET (LAN): Not avail-
and 8 server connections and 8 server connections able
Open user communication PROFINET (LAN): 8 active PROFINET (LAN): 8 active PROFINET (LAN): Not avail-
and and able
8 passive connections 8 passive connections
Data rates PROFINET (LAN): 10/100 PROFINET (LAN): 10/100 PROFINET (LAN): Not avail-
Mb/s Mb/s able
RS485 system protocols: RS485 system protocols: RS485 system protocols:
9600, 19200, and 187500 b/s 9600, 19200, and 187500 b/s 9600, 19200, and 187500 b/s
RS485 freeport: 1200 to RS485 freeport: 1200 to RS485 freeport: 1200 to
115200 b/s 115200 b/s 115200 b/s

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Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Isolation (external signal PROFINET (LAN): Trans- PROFINET (LAN): Trans- PROFINET (LAN): Not avail-
to PLC logic) former former able
isolated, 1500 V AC isolated, 1500 V AC RS485: None
RS485: none RS485: none
Cable type PROFINET (LAN): CAT5e PROFINET (LAN): CAT5e PROFINET (LAN): Not avail-
shielded shielded able
RS485: PROFIBUS network RS485: PROFIBUS network RS485: PROFIBUS network
cable cable cable
PROFINET Communication
PROFINET controller Yes Yes No
PROFINET device No No No
PROFINET controller
Services
PG/OP communication Yes Yes No
S7 routing Yes Yes No
Isochronous mode No No No
Open IE communication Yes Yes No
IRT No No No
MRP No No No
PROFIenergy No No No
Max. number of 8 8 --
PROFINET devices that
you can connect for RT
Max. number of module 64 64 --
Update times The minimum value of the The minimum value of the No
update time also depends on update time also depends on
the communication compo- the communication compo-
nent set for PROFINET, on nent set for PROFINET, on
the number of PROFINET the number of IO devices,
devices, and the quantity of and the quantity of configured
configured user data. user data.
With RT
Send clock of 1 ms 1 ms to 512 ms 1 ms to 512 ms --

Table A- 14 Power supply

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 85 to 264 V AC 85 to 264 V AC
Line frequency -- 47 to 63 Hz 47 to 63 Hz
Input CPU only at 160 mA at 24 V DC (without 210 mA at 120 V AC (with 90 mA at 120 V AC
current max. load driving 300 mA sensor power) 300 mA power sensor output) 60 mA at 240 V AC
430 mA at 24 V DC (with 90 mA at 120 V AC (without
driving 300 mA sensor power) 300 mA power sensor output)
120 mA at 240 V AC (with
300 mA power sensor output)
60 mA at 240 V AC (without
300 mA power sensor output)

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A.2 S7-200 SMART CPUs

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
CPU with all 720 mA at 24 V DC 290 mA at 120 V AC170 mA --
expansion at 240 V AC
accessories
at max. load
Inrush current (max.) 11.7 A at 28.8 V DC 9.3 A at 264 V AC 16.3 A at 264 V AC
Isolation (input power to -- 1500 V AC 1500 V AC
logic)
Ground leakage, AC line -- 0.5 mA max. 0.5 mA max.
to functional earth
Hold up time (loss of pow- 20 ms at 24 V DC 30 ms at 120 V AC 200 ms at 30 ms at 120 V AC
er) 240 V AC 200 ms at 240 V AC
Internal fuse, not user 3 A, 250 V slow blow 3 A, 250 V, slow blow 3 A, 250 V, slow blow
replaceable

Table A- 15 Sensor power

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 20.4 to 28.8 V DC 20.4 to 28.8 V DC
Output current rating 300 mA (short circuit 300 mA (short circuit 300 mA (short circuit
(max.) protected) protected) protected)
Maximum ripple noise < 1 V peak to peak < 1 V peak to peak < 1 V peak to peak
(<10 MHz)
Isolation (CPU logic to Not isolated Not isolated Not isolated
sensor power)

A.2.1.2 Digital inputs and outputs

Table A- 16 Digital inputs

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Number of inputs 12 12 12
Type SinkSource (IEC Type 1 sink, Sink/Source (IEC Type 1 Sink/Source (IEC Type 1
except I0.0 to I0.3, I0.6 to sink) sink)
I0.7)
Rated voltage 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal
Continuous permissible 30 V DC, max. 30 V DC, max. 30 V DC, max.
voltage
Surge voltage 35 V DC for 0.5 sec 35 V DC for 0.5 sec. 35 V DC for 0.5 sec.
Logic 1 signal (min.) I0.0 to I0.3, I0.6 to I0.7: 4 V 15 V DC at 2.5 mA 15 V DC at 2.5 mA
DC at 8 mA
Other inputs: 15 V DC at 2.5
mA
Logic 0 signal (max.) I0.0 to I0.3, I0.6 to I0.7: 1 V 5 V DC at 1 mA 5 V DC at 1 mA
DC at 1 mA
Other inputs: 5 V DC at 1 mA

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Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Isolation (field side to 500 V AC for 1 minute 500 V AC for 1 minute 500 V AC for 1 minute
logic)
Isolation groups 1 1 1
Filter times Individually selectable on Individually selectable on Individually selectable on
each channel (points I0.0 to each channel (points I0.0 to each channel (points I0.0 to
I1.3): I1.3): I1.3):
μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
HSC clock input rates Single phase: 4 HSCs at 200 Single phase: 4 HSCs at 200 Single phase: 4 HSCs at 100
(max.) kHz; 2 HSCs at 30 kHz kHz; 2 HSCs at 30 kHz kHz
A/B phase: 2 HSCs at 100 A/B phase: 2 HSCs at 100 A/B phase: 2 HSCs at 50 kHz
kHz; 2 HSCs at 20 kHz kHz; 2 HSCs at 20 kHz
Number of inputs on 12 12 12
simultaneously
Cable length (max.), I0.0 to I0.3: All inputs: All inputs:
in meters Shielded (only): Shielded: Shielded:
• 500 m normal (low-speed) • 500 m normal inputs • 500 m normal inputs,
inputs • 50 m HSC inputs • 50 m HSC inputs
• 50 m HSC (high-speed) Unshielded: Unshielded:
inputs
• 300 m normal inputs • 300 m normal inputs
I0.6 to I0.7:
• Shielded (only): 500 m
normal inputs
All other inputs:
• Shielded: 500 m normal
inputs
• Unshielded: 300 m normal
inputs

Table A- 17 Digital outputs

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Number of outputs 8 8 8
Type Solid state - MOSFET (sourc- Relay, dry contact Relay, dry contact
ing)
Voltage range 20.4 to 28.8 V DC 5 to 30 V DC or 5 to 250 V 5 to 30 V DC or 5 to 250 V
AC AC
Logic 1 signal at max. 20 V DC min. -- --
current
Logic 0 signal with 10 KΩ 0.1 V DC max. -- --
load
Rated current per point 0.5 A 2.0 A 2.0 A
(max.)

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A.2 S7-200 SMART CPUs

Technical data CPU ST20 DC/DC/DC CPU SR20 AC/DC/Relay CPU CR20s AC/DC/Relay
Rated current per com- 6A 10.0 A 10.0 A
mon (max.)
Lamp load 5W 30 W DC/200 W AC 30 W DC/200 W AC
ON state resistance 0.6 Ω max. 0.2 Ω max. when new 0.2 Ω max. when new
Leakage current per point 10 μA max. -- --
Surge current 8 A for 100 ms max. 7 A with contacts closed 7 A with contacts closed
Overload protection No No No
Isolation (field side to 500 V AC for 1 minute 1500 V AC for 1 minute (coil 1500 V AC for 1 minute (coil
logic) to contact) to contact)
None (coil to logic) None (coil to logic)
Isolation resistance -- 100 M Ω min. when new 100 M Ω min. when new
Isolation between open -- 750 V AC for 1 minute 750 V AC for 1 minute
contacts
Isolation groups 2 1 1
Inductive clamp voltage L+ minus 48 V DC, Not recommended Not recommended
1 W dissipation
Switching delay (Qa.0 to 1.0 μs max., off to on 10 ms max. 10 ms max.
Qa.3) 3.0 μs max., on to off
Switching delay (Qa.4 to 50 μs max., off to on 10 ms max. 10 ms max.
Qa.7) 200 μs max., on to off
Lifetime mechanical (no -- 10,000,000 open/close cycles 10,000,000 open/close cycles
load)
Lifetime contacts at rated -- 100,000 open/close cycles 100,000 open/close cycles
load
Output state in STOP Last value or substitute value Last value or substitute value Last value or substitute value
mode (default value 0) (default value 0) (default value 0)
Number of outputs on 8 8 8
simultaneously
Cable length (max.), Shielded: 500 m Shielded: 500 m Shielded: 500 m
in meters Unshielded: 300 m Unshielded: 300 m Unshielded: 300 m

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A.2.1.3 Wiring diagrams

Table A- 18 Wiring diagram for the CPU ST20 DC/DC/DC (6ES7288-1ST20-0AA0)

CPU ST20 DC/DC/DC (6ES7288-1ST20-0AA0)

① 24 V DC Sensor Power
Out

Table A- 19 Connector pin locations for CPU ST20 DC/DC/DC (6ES7288-1ST20-0AA0)

Pin X10 X11 X12

1 1M DI a.7 2L+
2 DI a.0 DI b.0 2M
3 DI a.1 DI b.1 DQ a.0
4 DI a.2 DI b.2 DQ a.1
5 DI a.3 DI b.3 DQ a.2
6 DI a.4 L+ / 24 V DC DQ a.3
7 DI a.5 M / 24 V DC DQ a.4
8 DI a.6 Functional Earth DQ a.5
9 -- -- DQ a.6
10 -- -- DQ a.7
11 -- -- L+ / 24 V DC
12 -- -- M/ 24 V DC

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Table A- 20 Wiring diagram for the CPU SR20 AC/DC/Relay (6ES7288-1SR20-0AA0)

CPU SR20 AC/DC/Relay (6ES7288-1SR20-0AA0)

① 24 V DC sensor power
output

Table A- 21 Connector pin locations for CPU SR20 AC/DC/Relay (6ES7288-1SR20-0AA0)

Pin X10 X11 X12

1 1M DI a.7 1L
2 DI a.0 DI b.0 DQ a.0
3 DI a.1 DI b.1 DQ a.1
4 DI a.2 DI b.2 DQ a.2
5 DI a.3 DI b.3 DQ a.3
6 DI a.4 L1 / 120 - 240 V AC 2L
7 DI a.5 N / 120 - 240 V AC DQ a.4
8 DI a.6 Functional Earth DQ a.5
9 -- -- DQ a.6
10 -- -- DQ a.7
11 -- -- L+ / 24 V DC Out
12 -- -- M / 24 V DC Out

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Table A- 22 Wiring diagram for the CPU CR20s AC/DC/Relay (6ES7288-1CR20-0AA1)

CPU CR20s AC/DC/Relay (6ES7288-1CR20-0AA1)

① 24 V DC sensor power
output

Table A- 23 Connector pin locations for CPU CR20s AC/DC/Relay (6ES7288-1CR20-0AA1)

Pin X10 X11 X12

1 1M DI a.7 1L
2 DI a.0 DI b.0 DQ a.0
3 DI a.1 DI b.1 DQ a.1
4 DI a.2 DI b.2 DQ a.2
5 DI a.3 DI b.3 DQ a.3
6 DI a.4 L1 / 120 - 240 V AC 2L
7 DI a.5 N / 120 - 240 V AC DQ a.4
8 DI a.6 Functional Earth DQ a.5
9 -- -- DQ a.6
10 -- -- DQ a.7
11 -- -- L+ / 24 V DC Out
12 -- -- M / 24 V DC Out

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A.2.2 CPU ST30, CPU SR30, and CPU CR30s

A.2.2.1 General specifications and features

General specifications and features of the CPU ST30, CPU SR30 and CPU CR30s

Table A- 24 General specifications

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Article number 6ES7288-1ST30-0AA0 6ES7288-1SR30-0AA0 6E88288-1CR30-0AA1
Dimensions W x H x D 110 x 100 x 81 110 x 100 x 81 110 x 100 x 81
(mm)
Weight 375 g 435 g 424 g
Power dissipation 12 W 14 W 7w
Current available (EM 1400 mA max. (5 V DC) 1400 mA max. (5 V DC) Not available
bus)
Current available (24 V 300 mA max. (sensor power) 300 mA max. (sensor power) 300 mA max. (sensor power)
DC)
Digital input current 4 mA/ input used 4 mA/ input used 4 mA/ input used
consumption (24 V DC)

Table A- 25 CPU features

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
User Program 18 Kbytes 18 Kbytes 12 Kbytes
memory1 User data (V) 12 Kbytes 12 Kbytes 8 Kbytes
Retentive 10 Kbytes max.1 10 Kbytes max.1 2 Kbytes max.1
On-board digital I/O 18 inputs/12 outputs 18 inputs/12 outputs 18 inputs/12 outputs
Process image 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits
of outputs (Q) of outputs (Q) of outputs (Q)
Analog image 56 words of inputs (AI) / 56 56 words of inputs (AI) / 56 Not available
words of outputs (AQ) words of outputs (AQ)
Bit memory (M) 256 bits 256 bits 256 bits
Temporary (local) memory 64 bytes in the main program 64 bytes in the main program 64 bytes in the main program
(L) and 64 bytes in each and 64 bytes in each and 64 bytes in
subroutine and interrupt rou- subroutine and interrupt rou- each subroutine and interrupt
tine tine routine
60 bytes when programming 60 bytes when programming 60 bytes when programming
in LAD or FBD (STEP 7- in LAD or FBD (STEP 7- in LAD or FBD (STEP 7-
Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes)
Sequential control relays 256 bits 256 bits 256 bits
(S)
Expansion modules 6 6 Not available
expansion
Signal board expansion 1 max. 1 max. Not available

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Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
High- Total 6 6 4
speed Single phase 5 at 200 kHz 5 at 200 kHz 4 at 100 kHz
counters
1 at 30 kHz 1 at 30 kHz
A/B phase 3 at 100 kHz 3 at 100 kHz 2 at 50 kHz
1 at 20 kHz 1 at 20 kHz
Pulse outputs 2 3 at 100 kHz -- Not available
Pulse catch inputs 12 12 Not available
Cyclic interrupts 2 at 1 ms resolution 2 at 1 ms resolution 2 at 1 ms resolution
Edge interrupts 4 rising and 4 falling (6 and 6 4 rising and 4 falling (6 and 6 4 rising and 4 falling
with optional signal board) with optional signal board)
Memory card microSDHC Card (optional) microSDHC Card (optional) Not available
Real time clock accuracy +/- 120 seconds/month +/- 120 seconds/month Not available
Real time clock retention 7 days typ./6 days min. at 25 7 days typ./6 days min. at 25 Not available
time °C (maintenance-free Super °C (maintenance-free Super
Capacitor) Capacitor)
1 You can configure areas of V memory, M memory, C memory (current values), and portions of T memory (current val-
ues on retentive times) to be retentive, up to the specified maximum amount.
2 The specified maximum pulse frequency is possible only for CPU models with transistor outputs. Pulse output operation
is not recommended for CPU models with relay outputs.

Table A- 26 PROFINET features

Description CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay

Maximum number of PROFINET device 8
Device Number of PROFINET device 1 to 8
Maximum input size of each PROFINET device 128 Bytes
Maximum output size of each PROFINET device 128 Bytes
Maximum number of modules 64
Minimum cyclic update time of PROFINET device The minimum value of the update time also depends on the communi-
cation component set for PROFINET, on the number of PROFINET
devices, and the quantity of configured user data.
CPU address range of PROFINET process im- I128.0 to I1151.7
age input register
CPU address range of PROFINET process im- Q128.0 to Q1151.7
age output register
CPU address of PROFINET process image input I128.0 to I255.7
register for device #1
CPU address of PROFINET process image input I256.0 to I383.7
register for device #2
CPU address of PROFINET process image input I384.0 to I511.7
register for device #3
CPU address of PROFINET process image input I512.0 to I639.7
register for device #4
CPU address of PROFINET process image input I640.0 to I767.7
register for device #5

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Description CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay

CPU address of PROFINET process image input I768.0 to I895.7
register for device #6
CPU address of PROFINET process image input I896.0 to I1023.7
register for device #7
CPU address of PROFINET process image input I1024.0 to I1151.7
register for device #8
CPU address of PROFINET process image out- Q128.0 to Q255.7
put register for device #1
CPU address of PROFINET process image out- Q256.0 to Q383.7
put register for device #2
CPU address of PROFINET process image out- Q384.0 to Q511.7
put register for device #3
CPU address of PROFINET process image out- Q512.0 to Q639.7
put register for device #4
CPU address of PROFINET process image out- Q640.0 to Q767.7
put register for device #5
CPU address of PROFINET process image out- Q768.0 to Q895.7
put register for device #6
CPU address of PROFINET process image out- Q896.0 to Q1023.7
put register for device #7
CPU address of PROFINET process image out- Q1024.0 to Q1151.7
put register for device #8

Table A- 27 Performance

Type of instruction Execution speed

Boolean 150 ns instruction
Move Word 1.2 μs/instruction
Real math 3.6 μs/instruction

Table A- 28 User program elements supported

Element Description
POUs Type/quantity Main program: 1
Subroutines: 128 (0 to 127)
Interrupt routines: 128 (0 to 127)
Nesting depth From main program: 8 subroutine levels
From interrupt routine: 4 subroutine levels
Accumulators Quantity 4
Timers Type/quantity Non-retentive (TON, TOF): 192
Retentive (TONR): 64
Counters Quantity 256

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Table A- 29 Communication

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Number of ports PROFINET (LAN): 1 PROFINET (LAN): 1 PROFINET (LAN): 0
Serial ports: 1 (RS485) Serial ports: 1 (RS485) Serial ports: 1 (RS485)
Add-on serial ports: 1 (with Add-on serial ports: 1 (with Add-on serial ports: 0
optional RS232/485 signal optional RS232/485 signal
board) board)
HMI device PROFINET (LAN): 8 connec- PROFINET (LAN): 8 connec- PROFINET (LAN): Not avail-
tions tions able
Serial ports: 4 connections Serial ports: 4 connections Serial ports: 4 connections
per port per port per port
Programming device (PG) PROFINET (LAN): 1 connec- PROFINET (LAN): 1 connec- PROFINET (LAN): Not avail-
tion tion able
Serial ports: 1 connection Serial ports: 1 connection Serial ports: 1 connection
CPUs (PUT/GET) PROFINET (LAN): 8 client PROFINET (LAN): 8 client PROFINET (LAN): Not avail-
and 8 server connections and 8 server connections able
Open user communication PROFINET (LAN): 8 active PROFINET (LAN): 8 active PROFINET (LAN): Not avail-
and and able
8 passive connections 8 passive connections
Data rates PROFINET (LAN): 10/100 PROFINET (LAN): 10/100 PROFINET (LAN): Not avail-
Mb/s Mb/s able
RS485 system protocols: RS485 system protocols: RS485 system protocols:
9600, 19200, and 187500 b/s 9600, 19200, and 187500 b/s 9600, 19200, and 187500 b/s
RS485 freeport: 1200 to RS485 freeport: 1200 to RS485 freeport: 1200 to
115200 b/s 115200 b/s 115200 b/s
Isolation (external signal PROFINET (LAN): Trans- PROFINET (LAN): Trans- PROFINET (LAN): Not avail-
to PLC logic) former isolated, 1500 V AC former isolated, 1500 V AC able
RS485: none RS485: none RS485: none
Cable type PROFINET (LAN): CAT5e PROFINET (LAN): CAT5e PROFINET (LAN): Not avail-
shielded shielded able
RS485: PROFIBUS network RS485: PROFIBUS network RS485: PROFIBUS network
cable cable cable
PROFINET Communication
PROFINET controller Yes Yes No
PROFINET device No No No
PROFINET controller
Services
PG/OP communication Yes Yes No
S7 routing Yes Yes No
Isochronous mode No No No
Open IE communication Yes Yes No
IRT No No No
MRP No No No
PROFIenergy No No No
Max. number of 8 8 --
PROFINET devices that
you can connect for RT

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Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Max. number of module 64 64 --
Update times The minimum value of the The minimum value of the No
update time also depends on update time also depends on
the communication compo- the communication compo-
nent set for PROFINET, on nent set for PROFINET, on
the number of PROFINET the number of PROFINET
devices, and the quantity of devices, and the quantity of
configured user data. configured user data.
With RT
Send clock of 1 ms 1 ms to 512 ms 1 ms to 512 ms --

Table A- 30 Power supply

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay

Voltage range 20.4 to 28.8 V DC 85 to 264 V AC 85 to 264 V AC

Line frequency -- 47 to 63 Hz 47 to 63 Hz
Input CPU only at 64 mA at 24 V DC (without 92 mA at 120 V AC (with 90 mA at 120 V AC
current max. load driving 300 mA sensor power) power sensor) 70 mA at 240 V AC
365 mA at 24 V DC (with 40 mA at 120 V AC (without
driving 300 mA sensor power) power sensor)
52 mA at 240 V AC (with
power sensor)
27 mA at 240 V AC (without
power sensor)
CPU with all 624 mA at 24 V DC 136 mA at 120 V AC --
expansion 72 mA at 240 V AC
accessories
at max. load
Inrush current (max.) 6A at 28.8 V DC 8.9 A at 264 V AC 16.3 A at 264 V AC
Isolation (input power to -- 1500 V AC 1500 V AC
logic)
Ground leakage, AC line -- 0.5 mA max. 0.5 mA max.
to functional earth
Hold up time 20 ms at 24 V DC 30 ms at 120 V AC 30 ms at 120 V AC
(loss of power) 200 ms at 240 V AC 200 ms at 240 V AC
Internal fuse, 3 A, 250 V, slow blow 3 A, 250 V, slow blow 3 A, 250 V, slow blow
not user replaceable

Table A- 31 Sensor power

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 20.4 to 28.8 V DC 20.4 to 28.8 V DC
Output current rating 300 mA 300 mA 300 mA (short circuit protect-
(max.) (short circuit protected) (short circuit protected) ed)

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Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Maximum ripple noise < 1 V peak to peak < 1 V peak to peak < 1 V peak to peak
(<10 MHz)
Isolation (CPU logic to Not isolated Not isolated Not isolated
sensor power)

A.2.2.2 Digital inputs and outputs

Table A- 32 Digital inputs

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Number of inputs 18 18 18
Type Sink/Source (IEC Type 1 sink, Sink/Source (IEC Type 1 Sink/Source (IEC Type 1
except I0.0 to I0.3, I0.6 to sink) sink)
I0.7)
Rated voltage 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal
Continuous permissible 30 V DC, max 30 V DC, max. 30 V DC, max.
voltage
Surge voltage 35 V DC for 0.5 sec. 35 V DC for 0.5 sec. 35 V DC for 0.5 sec.
Logic 1 signal (min.) I0.0 to I0.3, I0.6 to I0.7: 4 V 15 V DC at 2.5 mA 15 V DC at 2.5 mA
DC at 8 mA
Other inputs: 15 V DC at 2.5
mA
Logic 0 signal (max.) I0.0 to I0.3, I0.6 to I0.7: 1 V 5 V DC at 1 mA 5 V DC at 1 mA
DC at 1 mA
Other inputs: 5 V DC at 1 mA
Isolation (field side to 500 V AC for 1 minute 500 V AC for 1 minute 500 V AC for 1 minute
logic)
Isolation groups 1 1 1
Filter times Individually selectable on Individually selectable on Individually selectable on
each channel (points I0.0 to each channel (points I0.0 to each channel (points I0.0 to
I1.5): I1.5): I1.5):
μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
Individually selectable on Individually selectable on Individually selectable on
each channel (points I1.6 and each channel (points I1.6 and each channel (points I1.6 and
greater): greater): greater):
ms: 0, 6.4, 12.8 ms: 0, 6.4, 12.8 ms: 0, 6.4, 12.8
HSC clock input rates Single phase: 5 HSCs at 200 Single phase: 5 HSCs at 200 Single phase: 4 HSCs at 100
(max.) kHz; 1 HSC at 30 kHz kHz; 1 HSCs at 30 kHz kHz
(Logic 1 Level = 15 to 26 A/B phase: 3 HSCs at 100 A/B phase: 3 HSCs at 100 A/B phase: 2 HSCs at 50 kHz
V DC) kHz; 1 HSC at 20 kHz kHz; 1 HSC at 20 kHz

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A.2 S7-200 SMART CPUs

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Number of inputs on 18 18 18
simultaneously
Cable length (max.), I0.0 to I0.3: All inputs: All inputs:
in meters Shielded (only): • Shielded: 500 m normal • Shielded: 500 m normal
• 500 m normal (low-speed) inputs, inputs, 50 m HSC inputs
inputs 50 m HSC inputs • Unshielded: 300 m normal
• 50 m HSC (high-speed) • Unshielded: 300 m normal inputs
inputs inputs

I0.6 to I0.7:
• Shielded (only): 500 m
normal inputs
All other inputs:
• Shielded: 500 m normal
inputs
• Unshielded: 300 m normal
inputs1

1 When I0.0 to I0.3 are used at high-speed counter inputs, all other inputs must use shielded cable.

Table A- 33 Digital outputs

Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Number of outputs 12 12 12
Type Solid state - MOSFET Relay, dry contact Relay, dry contact
(sourcing)
Voltage range 20.4 to 28.8 V DC 5 to 30 V DC or 5 to 250 V 5 to 30 V DC or 5 to 250 V
AC AC
Logic 1 signal at max. 20 V DC min. -- --
current
Logic 0 signal with 10 KΩ 0.1 V DC max. -- --
load
Rated current per point 0.5 A 2.0 A 2.0 A
(max.)
Rated current per com- 6A 10.0 A 10.0 A
mon (max.)
Lamp load 5W 30 W DC/200 W AC 30 W DC/200 W AC
ON state resistance 0.6 Ω max. 0.2 Ω max. when new 0.2 Ω max. when new
Leakage current per point 10 μA max. -- --
Surge current 8 A for 100 ms max. 7 A with contacts closed 7 A with contacts closed
Overload protection No No No
Isolation (field side to 500 V AC for 1 minute 1500 V AC for 1 minute (coil 1500 V AC for 1 minute (coil
logic) to contact) to contact)
None (coil to logic) None (coil to logic)
Isolation resistance -- 100 M Ω min. when new 100 M Ω min. when new

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Technical data CPU ST30 DC/DC/DC CPU SR30 AC/DC/Relay CPU CR30s AC/DC/Relay
Isolation between open -- 750 V AC for 1 minute 750 V AC for 1 minute
contacts
Isolation groups 1 1 1
Inductive clamp voltage L+ minus 48 V DC, 1 W dissi- Not recommended Not recommended
pation
Switching delay 1.0 μs max., off to on 10 ms max. 10 ms max.
(Qa.0 to Qa.3) 3.0 μs max., on to off
Switching delay 50 μs max., off to on, 10 ms max. 10 ms max.
(Qa.4 to Qb.7) 200 μs max., on to off
Lifetime mechanical (no -- 10,000,000 open/close cycles 10,000,000 open/close cycles
load)
Lifetime contacts at rated -- 100,000 open/close cycles 100,000 open/close cycles
load
Output state in STOP Last value or substitute value Last value or substitute value Last value or substitute value
mode (default value 0) (default value 0) (default value 0)
Number of outputs 12 12 12
on simultaneously
Cable length (max.), Shielded: 500 m Shielded: 500 m Shielded: 500 m
in meters Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m

A.2.2.3 Wiring diagrams

Table A- 34 Wiring diagram for the CPU ST30 DC/DC/DC (6ES7288-1ST30-0AA0)

CPU ST30 DC/DC/DC (6ES7288-1ST30-0AA0)

① 24 V DC Sensor Power
Out

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Table A- 35 Connector pin locations for CPU ST30 DC/DC/DC (6ES7288-1ST30-0AA0)

Pin X10 X11 X12 X13

1 1M DI a.7 2L+ DQ a.6
2 DI a.0 DI b.0 2M DQ a.7
3 DI a.1 DI b.1 DQ a.0 3L+
4 DI a.2 DI b.2 DQ a.1 3M
5 DI a.3 DI b.3 DQ a.2 DQb.0
6 DI a.4 DIb.4 DQa.3 DQb.1
7 DI a.5 DIb.5 DQ a.4 DQb.2
8 DI a.6 DIb.6 DQ a.5 DQb.3
9 -- DIb.7 -- L+ / 24 V DC
10 -- DIc.0 -- M / 24 V DC
11 -- DIc.1 -- --
12 -- L+24 V DC -- --
13 -- M / 24 V DC -- --
14 -- Functional Earth -- --

Table A- 36 Wiring diagram for the CPU SR30 AC/DC/Relay (6ES7288-1SR30-0AA0)

CPU SR30 AC/DC/Relay (6ES7288-1SR30-0AA0)

① 24 V DC Sensor Power
Out

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Table A- 37 Connector pin locations for CPU SR30 AC/DC/Relay (6ES7288-1SR30-0AA0)

Pin X10 X11 X12 X13

1 1M DI a.7 1L DQ a.6
2 DI a.0 DI b.0 DQ a.0 DQ a.7
3 DI a.1 DI b.1 DQ a.1 3L
4 DI a.2 DI b.2 DQ a.2 DQ b.0
5 DI a.3 DI b.3 DQ a.3 DQ b.1
6 DI a.4 DIb.4 2L DQ b.2
7 DI a.5 DIb.5 DQ a.4 DQ b.3
8 DI a.6 DIb.6 DQ a.5 --
9 -- DIb.7 -- L+ / 24 V DC Out
10 -- DIc.0 -- M / 24 V DC Out
11 -- DIc.1 -- --
12 -- L1 / 120 - 240 V AC -- --
13 -- N / 120 - 240 V AC -- --
14 -- Functional Earth -- --

Table A- 38 Wiring diagram for the CPU CR30s AC/DC/Relay (6ES7288-1CR30-0AA1)

CPU CR30s AC/DC/Relay (6ES7288-1CR30-0AA1)

① 24 V DC Sensor Power
Out

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A.2 S7-200 SMART CPUs

Table A- 39 Connector pin locations for CPU CR30s AC/DC/Relay (6ES7288-1CR30-0AA1)

Pin X10 X11 X12 X13

1 1M DI a.7 1L DQ a.6
2 DI a.0 DI b.0 DQ a.0 DQ a.7
3 DI a.1 DI b.1 DQ a.1 3L
4 DI a.2 DI b.2 DQ a.2 DQ b.0
5 DI a.3 DI b.3 DQ a.3 DQ b.1
6 DI a.4 DIb.4 2L DQ b.2
7 DI a.5 DIb.5 DQ a.4 DQ b.3
8 DI a.6 DIb.6 DQ a.5 --
9 -- DIb.7 -- L+ / 24 V DC Out
10 -- DIc.0 -- M / 24 V DC Out
11 -- DIc.1 -- --
12 -- L1 / 120 - 240 V AC -- --
13 -- N / 120 - 240 V AC -- --
14 -- Functional Earth -- --

A.2.3 CPU ST40, CPU SR40, CPU CR40s, and CPU CR40

A.2.3.1 General specifications and features

General specifications and features of the CPU ST40, CPU SR40, and CPU CR40s

Table A- 40 General specifications

Technical data CPU ST40 DC/DC/DC CPU SR40 CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay AC/DC/Relay
Article number 6ES7288-1ST40-0AA0 6ES7288-1SR40-0AA0 6ES7288-1CR40-0AA1 6ES7288-1CR40-
0AA0
Dimensions W x H x 125 x 100 x 81 125 x 100 x 81 125 x 100 x 81 125 x 100 x 81
D (mm)
Weight 410.3 grams 441.3 grams 475 grams 486.2 grams
Power dissipation 18 W 23 W 8W 8W
Current available (EM 1400 mA max. (5 V DC) 1400 mA max. (5 V DC) Not available Not available
bus)
Current available 300 mA max. (sensor 300 mA max. (sensor 300 mA max. (sensor 300 mA max.
(24 V DC) power) power) power) (sensor power)
Digital input current 4 mA/input used 4 mA/input used 4 mA/input used 4 mA/input used
consumption (24 V
DC)

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Table A- 41 CPU features

Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
User Program 24 Kbytes 24 Kbytes 12 Kbytes
memory User data (V) 16 Kbytes 16 Kbytes 8 Kbytes
Retentive 10 Kbytes max.1 10 Kbytes max.1 2 Kbytes max.1
On-board digital I/O 24 inputs/16 outputs 24 inputs/16 outputs 24 inputs/16 outputs
Process image 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits
of outputs (Q) of outputs (Q) of outputs (Q)
Analog image 56 words of inputs (AI) / 56 56 words of inputs (AI) / 56 Not available
words of outputs (AQ) words of outputs (AQ)
Bit memory (M) 256 bits 256 bits 256 bits
Temporary (local) memory 64 bytes in the main program 64 bytes in the main program 64 bytes in the main program
(L) and 64 bytes in each subrou- and 64 bytes in each subrou- and 64 bytes in each subrou-
tine tine tine
and interrupt routine and interrupt routine and interrupt routine
60 bytes when programming 60 bytes when programming 60 bytes when programming
in in in
LAD or FBD (STEP 7- LAD or FBD (STEP 7- LAD or FBD (STEP 7-
Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes)
Sequential control relays 256 bits 256 bits 256 bits
(S)
Expansion modules ex- 6 max. 6 max. Not available
pansion
Signal board expansion 1 max. 1 max. Not available
High- Total 6 6 4
speed Single phase 4 at 200 kHz 4 at 200 kHz 4 at 100 kHz
counters
2 at 30 kHz 2 at 30 kHz
A/B phase 2 at 100 kHz 2 at 100 kHz 2 at 50 kHz
2 at 20 kHz 2 at 20 kHz
Pulse outputs 2 3 at 100 kHz 3 at 100 kHz Not available
Pulse catch inputs 14 14 Not available
Cyclic interrupts 2 at 1 ms resolution 2 at 1 ms resolution 2 at 1 ms resolution
Edge interrupts 4 rising and 4 falling (6 4 rising and 4 falling (6 4 rising and 4 falling
and 6 with optional signal and 6 with optional signal
board) board)
Memory card microSDHC Card (optional) microSDHC Card (optional) Not available
Real time clock accuracy 120 seconds/month 120 seconds/month Not available
Real time clock retention 7 days typ./6 days min. 7 days typ./6 days min. Not available
time at 25 °C at 25 °C
1 You can configure areas of V memory, M memory, C memory (current values), and portions of T memory (current val-
ues) on retentive, up to the specified maximum amount.
2 The specified maximum pulse frequency is possible only for CPU models with transistor outputs. Pulse output operation
is not recommended for CPU models with relay outputs.

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Table A- 42 PROFINET features

Description CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay

Maximum number of PROFINET device 8
Device Number of PROFINET device 1 to 8
Maximum input size of each PROFINET device 128 Bytes
Maximum output size of each PROFINET device 128 Bytes
Maximum number of modules 64
Minimum cyclic update time of PROFINET device The minimum value of the update time also depends on the com-
munication component set for PROFINET, on the number of
PROFINET devices, and the quantity of configured user data.
CPU address range of PROFINET process image I128.0 to I1151.7
input register
CPU address range of PROFINET process image Q128.0 to Q1151.7
output register
CPU address of PROFINET process image input I128.0 to I255.7
register for device #1
CPU address of PROFINET process image input I256.0 to I383.7
register for device #2
CPU address of PROFINET process image input I384.0 to I511.7
register for device #3
CPU address of PROFINET process image input I512.0 to I639.7
register for device #4
CPU address of PROFINET process image input I640.0 to I767.7
register for device #5
CPU address of PROFINET process image input I768.0 to I895.7
register for device #6
CPU address of PROFINET process image input I896.0 to I1023.7
register for device #7
CPU address of PROFINET process image input I1024.0 to I1151.7
register for device #8
CPU address of PROFINET process image output Q128.0 to Q255.7
register for device #1
CPU address of PROFINET process image output Q256.0 to Q383.7
register for device #2
CPU address of PROFINET process image output Q384.0 to Q511.7
register for device #3
CPU address of PROFINET process image output Q512.0 to Q639.7
register for device #4
CPU address of PROFINET process image output Q640.0 to Q767.7
register for device #5
CPU address of PROFINET process image output Q768.0 to Q895.7
register for device #6
CPU address of PROFINET process image output Q896.0 to Q1023.7
register for device #7
CPU address of PROFINET process image output Q1024.0 to Q1151.7
register for device #8

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Table A- 43 Performance

Type of instruction Execution speed

Boolean 150 ns instruction
Move Word 1.2 μs/instruction
Real math 3.6 μs/instruction

Table A- 44 User program elements supported

Element Description
POUs Type/quantity Main program: 1
Subroutines: 128 (0 to 127)
Interrupt routines: 128 (0 to 127)
Nesting depth From main program: 8 subroutine levels
From interrupt routine: 4 subroutine levels
Accumulators Quantity 4
Timers Type/quantity Non-retentive (TON, TOF): 192
Retentive (TONR): 64
Counters Quantity 256

Table A- 45 Communication

Technical data CPU ST40 DC/DC/DC CPU SR40 CPU CR40s CPU CR40 AC/DC/Relay
AC/DC/Relay AC/DC/Relay
Number of ports PROFINET (LAN): 1 PROFINET (LAN): 1 PROFINET (LAN): 0 PROFINET (LAN): 1
Serial ports: 1 (RS485) Serial ports: 1 (RS485) Serial ports: 1 Serial ports: 1 (RS485)
Add-on serial ports: 1 Add-on serial ports: 1 (RS485) Add-on serial ports: 0
(with optional (with optional Add-on serial ports: 0
RS232/485 signal RS232/485 signal
board) board)
HMI device PROFINET (LAN): 8 PROFINET (LAN): 8 PROFINET (LAN): Not PROFINET (LAN): 8
connections connections available connections
Serial ports: 4 connec- Serial ports: 4 connec- Serial ports: 4 connec- Serial ports: 4 connec-
tions per port tions per port tions per port tions per port
Programming PROFINET (LAN): 1 PROFINET (LAN): 1 PROFINET (LAN): Not PROFINET (LAN): 1
device (PG) connection connection available connection
Serial ports: 1 connec- Serial ports: 1 connec- Serial ports: 1 connec- Serial ports: 1 connection
tion tion tion
CPUs (PUT/GET) PROFINET (LAN): 8 PROFINET (LAN): 8 PROFINET (LAN): Not PROFINET (LAN): 8
client and 8 server client and 8 server con- available client and 8 server con-
connections nections nections
Open user com- PROFINET (LAN): 8 PROFINET (LAN): 8 PROFINET (LAN): Not PROFINET (LAN): 8
munication active and 8 passive active and 8 passive available active and 8 passive
connections connections connections

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Technical data CPU ST40 DC/DC/DC CPU SR40 CPU CR40s CPU CR40 AC/DC/Relay
AC/DC/Relay AC/DC/Relay
Data rates PROFINET (LAN): PROFINET (LAN): PROFINET (LAN): Not PROFINET (LAN):
10/100 Mb/s 10/100 Mb/s available 10/100 Mb/s
RS485 system proto- RS485 system proto- RS485 system proto- RS485 system protocols:
cols: 9600, 19200, and cols: 9600, 19200, and cols: 9600, 19200, and 9600, 19200, and
187500 b/s 187500 b/s 187500 b/s 187500 b/s
RS485 freeport: 1200 to RS485 freeport: 1200 to RS485 freeport: 1200 RS485 freeport: 1200 to
115200 b/s 115200 b/s to 115200 b/s 115200 b/s
Isolation (external PROFINET (LAN): PROFINET (LAN): PROFINET (LAN): Not PROFINET (LAN):
signal to PLC Transformer isolated, Transformer isolated, available Transformer isolated,
logic) 1500 V AC 1500 V AC RS485: none 1500 V AC
RS485: none RS485: none RS485: none
Cable type PROFINET (LAN): PROFINET (LAN): PROFINET (LAN): Not PROFINET (LAN):
CAT5e shielded CAT5e shielded available CAT5e shielded
RS485: PROFIBUS RS485: PROFIBUS RS485: PROFIBUS RS485: PROFIBUS net-
network cable network cable network cable work cable
PROFINET Communication
PROFINET con- Yes Yes No No
troller
PROFINET de- No No No No
vice
PROFINET controller
Services
PG/OP communi- Yes Yes No No
cation
S7 routing Yes Yes No No
Isochronous No No No No
mode
Open IE commu- Yes Yes No No
nication
IRT No No No No
MRP No No No No
PROFIenergy No No No No
Max. number of 8 8 -- --
PROFINET de-
vices that you can
connect for RT
Max. number of 64 64 -- --
module
Update times The minimum value of The minimum value of No No
the update time also the update time also
depends on the com- depends on the com-
munication component munication component
set for PROFINET, on set for PROFINET, on
the number of the number of
PROFINET devices, PROFINET devices,
and the quantity of and the quantity of con-
configured user data. figured user data.

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Technical data CPU ST40 DC/DC/DC CPU SR40 CPU CR40s CPU CR40 AC/DC/Relay
AC/DC/Relay AC/DC/Relay
With RT
Send clock of 1 1 ms to 512 ms 1 ms to 512 ms -- --
ms

Table A- 46 Power supply

Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 85 to 264 V AC 85 to 264 V AC
Line frequency -- 47 to 63 Hz 47 to 63 Hz
Input CPU only 190 mA at 24 V DC (without 130 mA at 120 V AC (without 150 mA at 120 V AC
current driving 300 mA sensor power) driving 300 mA sensor power) 80 mA at 240 V AC
(max. 470 mA at 24 V DC (with 250 mA at 120 V (with driving
load) driving 300 mA sensor power) 300 mA sensor power)
80 mA at 240 V AC (without
driving 300 mA sensor power)
150 mA at 240 V AC (with
driving 300 mA sensor power)
CPU with all 680 mA at 24 V DC 300 mA at 120 V AC --
expansion 190 mA at 240 V AC
accessories
Inrush current (max.) 11.7 A at 28.8 V DC 16.3 A at 264 V AC 16.3 A at 264 V AC
Isolation (input power to -- 1500 V AC 1500 V AC
logic)
Ground leakage, AC line -- 0.5 mA 0.5 mA
to functional earth
Hold up time (loss of pow- 20 ms at 24 V DC 30 ms at 120 V AC 30 ms at 120 V AC
er) 200 ms at 240 V AC 200 ms at 240 V AC
Internal fuse, not user 3 A, 250 V, slow blow 3 A, 250 V, slow blow 3 A, 250 V, slow blow
replaceable

Table A- 47 Sensor power

Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 20.4 to 28.8 V DC 20.4 to 28.8 V DC
Output current rating 300 mA 300 mA 300 mA (short circuit protect-
(max.) ed)
Maximum ripple noise < 1 V peak to peak < 1 V peak to peak < 1 V peak to peak
(<10 MHz)
Isolation (CPU logic to Not isolated Not isolated Not isolated
sensor power)

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A.2.3.2 Digital inputs and outputs

Table A- 48 Digital inputs

Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
Number of inputs 24 24 24
Type Sink/Source (IEC Type 1 sink, Sink/Source (IEC Type 1 Sink/Source (IEC Type 1 sink)
except I0.0 to I0.3) sink)
Rated voltage 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal
Continuous permissible 30 V DC, max. 30 V DC, max. 30 V DC, max.
voltage
Surge voltage 35 V DC for 0.5 sec. 35 V DC for 0.5 sec. 35 V DC for 0.5 sec.
Logic 1 signal (min.) I0.0 to I0.3: 4 V DC at 8 mA 15 V DC at 2.5 mA 15 V DC at 2.5 mA
Other inputs: 15 V DC at 2.5
mA
Logic 0 signal (max.) I0.0 to I0.3: 1 V DC at 1 mA 5 V DC at 1 mA 5 V DC at 1 mA
Other inputs: 5 V DC at 1 mA
Isolation (field side to 500 V AC for 1 minute 500 V AC for 1 minute 500 V AC for 1 minute
logic)
Isolation group 1 1 1
Filter times Individually selectable on Individually selectable on Individually selectable on
each channel (points I0.0 to each channel (points I0.0 to each channel (points I0.0 to
I1.5): I1.5): I1.5):
μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
Individually selectable on Individually selectable on Individually selectable on
each channel (points I1.6 and each channel (points I1.6 and each channel (points I1.6 and
greater): greater): greater):
ms: 0, 6.4, 12.8 ms: 0, 6.4, 12.8 ms: 0, 6.4, 12.8
HSC clock input rates Single phase: 4 HSCs at 200 Single phase: 4 HSCs at 200 Single phase: 4 HSCs at 100
(max.) kHz; kHz; kHz
(Logic 1 Level = 15 to 26 2 HSCs at 30 kHz 2 HSCs at 30 kHz A/B phase: 2 HSCs at 50 kHz
V DC) A/B phase: 2 HSCs at 100 A/B phase: 2 HSCs at 100
kHz; kHz;
2 HSCs at 20 kHz 2 HSCs at 20 kHz

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Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
Number of inputs on sim- 24 24 24
ultaneously
Cable length (max.), in I0.0 to I0.3: All inputs: All inputs:
meters Shielded (only): Shielded: Shielded:
• 500 m normal (low-speed) • 500 m normal inputs • 500 m normal inputs
inputs, • 50 m HSC inputs • 50 m HSC inputs
• 50 m HSC (high-speed) Unshielded: Unshielded:
inputs
• 300 m normal inputs • 300 m normal inputs
All other inputs:
Shielded:
• 500 m normal inputs
Unshielded:
• 300 m normal inputs

Table A- 49 Digital outputs

Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
Number of outputs 16 16 16
Type Solid state - MOSFET (sourc- Relay, dry contact Relay, dry contact
ing)
Voltage range 20.4 to 28.8 V DC 5 to 30 V DC or 5 to 250 V 5 to 30 V DC or 5 to 250 V AC
AC
Logic 1 signal at max. 20 V DC min. -- --
current
Logic 0 signal with 10 KΩ 0.1 V DC max. -- --
load
Rated current per point 0.5 A 2A 2A
(max.)
Rated current per com- 6A 10 A 10 A
mon (max.)
Lamp load 5W 30 W DC / 200 W AC 30 W DC / 200 W AC
ON state resistance 0.6 Ω max. 0.2 Ω max. when new 0.2 Ω max. when new
Leakage current per point 10 μA max. -- --
Surge current 8 A for 100 ms max. 7 A with contacts closed 7 A with contacts closed
Overload protection No No No
Isolation (field side to 500 V AC for 1 minute 1500 V AC for 1 minute (coil 1500 V AC for 1 minute (coil
logic) to contact) to contact)
None (coil to logic) None (coil to logic)
Isolation resistance -- 100 MΩ min. when new 100 MΩ min. when new
Isolation between open -- 750 V AC for 1 minute 750 V AC for 1 minute
contact
Isolation groups 2 4 4

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Technical data CPU ST40 DC/DC/DC CPU SR40 AC/DC/Relay CPU CR40s CPU CR40
AC/DC/Relay AC/DC/Relay
Inductive clamp voltage L+ minus 48 V DC, 1 W dissi- -- --
pation
Switching delay (Qa.0 to 1.0 μs max., off to on 10 ms max. 10 ms max.
Qa.3) 3.0 μs max., on to off
Switching delay (Qa.4 to 50 μs max., off to on 10 ms max. 10 ms max.
Qb.7) 200 μs max., on to off
Lifetime mechanical (no -- 10,000,000 open/close cycles 10,000,000 open/close cycles
load)
Lifetime contacts at rated -- 100,000 open/close cycles 100,000 open/close cycles
load
Output state in STOP Last value or substitute value Last value or substitute value Last value or substitute value
mode (default value 0) (default value 0) (default value 0)
Number of outputs on 16 16 16
simultaneously
Cable length (max.), in Shielded: 500 m Shielded: 500 m Shielded: 500 m
meters Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m

A.2.3.3 Wiring diagrams

Table A- 50 Wiring diagram for the CPU ST40 DC/DC/DC (6ES7288-1ST40-0AA0)

① 24 V DC Sensor Power
Out

Table A- 51 Connector pin locations for CPU ST40 DC/DC/DC (6ES7288-1ST40-0AA0)

Pin X10 X11 X12 X13

1 1M DI a.7 2L+ 3M
2 DI a.0 DI b.0 2M DQ b.0
3 DI a.1 DI b.1 DQ a.0 DQ b.1

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Pin X10 X11 X12 X13

4 DI a.2 DI b.2 DQ a.1 DQ b.2
5 DI a.3 DI b.3 DQ a.2 DQ b.3
6 DI a.4 DI b.4 DQ a.3 DQ b.4
7 DI a.5 DI b.5 DQ a.4 DQ b.5
8 DI a.6 DI b.6 DQ a.5 DQ b.6
9 -- DI b.7 DQ a.6 DQ b.7
10 -- DI c.0 DQ a.7 L+ / 24 V DC Out
11 -- DI c.1 3L+ M / 24 V DC Out
12 -- DI c.2 -- --
13 -- DI c.3 -- --
14 -- DI c.4 -- --
15 -- DI c.5 -- --
16 -- DI c.6 -- --
17 -- DI c.7 -- --
18 -- L+ / 24 V DC -- --
19 -- M / 24 V DC -- --
20 -- Functional Earth -- --

Table A- 52 Wiring diagram for the CPU SR40 AC/DC/Relay (6ES7288-1SR40-0AA0)

① 24 V DC Sensor Power
Out

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Table A- 53 Connector pin locations for CPU SR40 AC/DC/Relay (6ES7288-1SR40-0AA0)

Pin X10 X11 X12 X13

1 1M DI a.7 1L DQ b.0
2 DI a.0 DI b.0 DQ a.0 DQ b.1
3 DI a.1 DI b.1 DQ a.1 DQ b.2
4 DI a.2 DI b.2 DQ a.2 DQ b.3
5 DI a.3 DI b.3 DQ a.3 4L
6 DI a.4 DI b.4 2L DQ b.4
7 DI a.5 DI b.5 DQ a.4 DQ b.5
8 DI a.6 DI b.6 DQ a.5 DQ b.6
9 -- DI b.7 DQ a.6 DQ b.7
10 -- DI c.0 DQ a.7 L+ / 24 V DC Out
11 -- DI c.1 3L M / 24 V DC Out
12 -- DI c.2 -- --
13 -- DI c.3 -- --
14 -- DI c.4 -- --
15 -- DI c.5 -- --
16 -- DI c.6 -- --
17 -- DI c.7 -- --
18 -- L1 / 120 - 240 V AC -- --
19 -- N / 120 - 240 V AC -- --
20 -- Functional Earth -- --

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Table A- 54 Wiring diagram for the CPU CR40s AC/DC/Relay (6ES7288-1CR40s-0AA1) and CPU
CR40 AC/DC/Relay (6ES7288-1CR40s-0AA0)

① 24 V DC Sensor Power
Out

Table A- 55 Connector pin locations for CPU CR40s AC/DC/Relay (6ES7288-1CR40-0AA1) and
CPU CR40 AC/DC/Relay (6ES7288-1CR40s-0AA0)

Pin X10 X11 X12 X13

1 1M DI a.7 1L DQ b.0
2 DI a.0 DI b.0 DQ a.0 DQ b.1
3 DI a.1 DI b.1 DQ a.1 DQ b.2
4 DI a.2 DI b.2 DQ a.2 DQ b.3
5 DI a.3 DI b.3 DQ a.3 4L
6 DI a.4 DI b.4 2L DQ b.4
7 DI a.5 DI b.5 DQ a.4 DQ b.5
8 DI a.6 DI b.6 DQ a.5 DQ b.6
9 -- DI b.7 DQ a.6 DQ b.7
10 -- DI c.0 DQ a.7 L+ / 24 V DC Out
11 -- DI c.1 3L+ M / 24 V DC Out
12 -- DI c.2 -- --
13 -- DI c.3 -- --
14 -- DI c.4 -- --
15 -- DI c.5 -- --
16 -- DI c.6 -- --
17 -- DI c.7 -- --
18 -- L+ / 24 V DC -- --

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Pin X10 X11 X12 X13

19 -- M / 24 V DC -- --
20 -- Functional Earth -- --

A.2.4 CPU ST60, CPU SR60, CPU CR60s, and CPU CR60

A.2.4.1 General specifications and features

Table A- 56 General specifications

Technical data CPU ST60 DC/DC/DC CPU SR60 CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay AC/DC/Relay
Article number 6ES7288-1ST60-0AA0 6ES7288-1SR60-0AA0 6ES7288-1CR60-0AA1 6ES7288-1CR60-
0AA0
Dimensions W x H x 175 x 100 x 81 175 x 100 x 81 175 x 100 x 81 175 x 100 x 81
D (mm)
Weight 528.2 grams 611.5 grams 605 grams 621.9 grams
Power dissipation 20 W 25 W 10 W 10 W
Current available (EM 1400 mA max. (5 V DC) 1400 mA max. (5 V DC) Not available Not available
bus)
Current available (24 300 mA max. (sensor 300 mA max. (sensor 300 mA max. (sensor 300 mA max.
V DC) power) power) power) (sensor power)
Digital input current 4 mA/input used 4 mA/input used 4 mA/input used 4 mA/input used
consumption (24 V
DC)

Table A- 57 CPU features

Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
User Program 30 Kbytes 30 Kbytes 12 Kbytes
memory User 20 Kbytes 20 Kbytes 8 Kbytes
data (V)
Retentive 10 Kbytes max.1 10 Kbytes max.1 2 Kbytes max.1
On-board digital I/O 36 inputs/24 outputs 36 inputs/24 outputs 36 inputs/24 outputs
Process image 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits 256 bits of inputs (I) / 256 bits of
of outputs (Q) of outputs (Q) outputs (Q)
Analog image 56 words of inputs (AI) / 56 56 words of inputs (AI) / 56 Not available
words of outputs (AQ) words of outputs (AQ)
Bit memory (M) 256 bits 256 bits 256 bits

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Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Temporary (local) 64 bytes in the main program 64 bytes in the main program 64 bytes in the main program and
memory (L) and 64 bytes in each subrou- and 64 bytes in each subrou- 64 bytes in each subroutine and
tine and interrupt routine tine and interrupt routine interrupt routine
60 bytes when programming 60 bytes when programming in 60 bytes when programming in
in LAD or FBD (STEP 7- LAD or FBD (STEP 7- LAD or FBD (STEP 7-Micro/WIN
Micro/WIN reserves 4 bytes) Micro/WIN reserves 4 bytes) reserves 4 bytes)
Sequential control 256 bits 256 bits 256 bits
relays (S)
Expansion modules 6 max. 6 max. Not available
expansion
Signal board expan- 1 max. 1 max. Not available
sion
High- Total 6 6 4
speed Single 4 at 200 kHz 4 at 200 kHz 4 at 100 kHz
counters phase 2 at 30 kHz 2 at 30 kHz
A/B 2 at 100 kHz 2 at 100 kHz 2 at 50 kHz
phase 2 at 20 kHz 2 at 20 kHz
Pulse outputs 2 3 at 100 kHz 3 at 100 kHz Not available
Pulse catch inputs 14 14 Not available
Cyclic interrupts 2 at 1 ms resolution 2 at 1 ms resolution 2 at 1 ms resolution
Edge interrupts 4 rising and 4 falling (6 and 6 4 rising and 4 falling (6 and 6 4 rising and 4 falling
with optional signal board) with optional signal board)
Memory card microSDHC card (optional) microSDHC card (optional) Not available
Real time clock accu- 120 seconds/month 120 seconds/month Not available
racy
Real time clock reten- 7 days typ./6 days min. at 25 7 days typ./6 days min. at 25 Not available
tion time °C °C
1 You can configure areas of V memory, M memory, C memory (current values) and portions of T memory (current values
on retentive timers) to be retentive, up to the specified maximum amount.
2 The specified maximum pulse frequency is possible only for CPU models with transistor outputs. Pulse output operation
is not recommended for CPU models with relay outputs.

Table A- 58 PROFINET features

Description CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay

Maximum number of PROFINET device 8
Device Number of PROFINET device 1 to 8
Maximum input size of each PROFINET device 128 Bytes
Maximum output size of each PROFINET device 128 Bytes
Maximum number of modules 64
Minimum cyclic update time of PROFINET device The minimum value of the update time also depends on the
communication component set for PROFINET, on the number of
PROFINET devices, and the quantity of configured user data.

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Description CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay

CPU address range of PROFINET process image input I128.0 to I1151.7
register
CPU address range of PROFINET process image output Q128.0 to Q1151.7
register
CPU address of PROFINET process image input regis- I128.0 to I255.7
ter for device #1
CPU address of PROFINET process image input regis- I256.0 to I383.7
ter for device #2
CPU address of PROFINET process image input regis- I384.0 to I511.7
ter for device #3
CPU address of PROFINET process image input regis- I512.0 to I639.7
ter for device #4
CPU address of PROFINET process image input regis- I640.0 to I767.7
ter for device #5
CPU address of PROFINET process image input regis- I768.0 to I895.7
ter for device #6
CPU address of PROFINET process image input regis- I896.0 to I1023.7
ter for device #7
CPU address of PROFINET process image input regis- I1024.0 to I1151.7
ter for device #8
CPU address of PROFINET process image output regis- Q128.0 to Q255.7
ter for device #1
CPU address of PROFINET process image output regis- Q256.0 to Q383.7
ter for device #2
CPU address of PROFINET process image output regis- Q384.0 to Q511.7
ter for device #3
CPU address of PROFINET process image output regis- Q512.0 to Q639.7
ter for device #4
CPU address of PROFINET process image output regis- Q640.0 to Q767.7
ter for device #5
CPU address of PROFINET process image output regis- Q768.0 to Q895.7
ter for device #6
CPU address of PROFINET process image output regis- Q896.0 to Q1023.7
ter for device #7
CPU address of PROFINET process image output regis- Q1024.0 to Q1151.7
ter for device #8

Table A- 59 Performance

Type of instruction Execution speed

Boolean 150 ns instruction
Move Word 1.2 μs/instruction
Real math 3.6 μs/instruction

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Table A- 60 User program elements supported

Element Description
POUs Type/quantity Main program: 1
Subroutines: 128 (0 to 127)
Interrupt routines: 128 (0 to 127)
Nesting depth From main program: 8 subroutine levels
From interrupt routine: 4 subroutine levels
Accumulators Quantity 4
Timers Type/quantity Non-retentive (TON, TOF): 192
Retentive (TONR): 64
Counters Quantity 256

Table A- 61 Communication

Technical data CPU ST60 DC/DC/DC CPU SR60 CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay AC/DC/Relay
Number of ports PROFINET (LAN): 1 PROFINET (LAN): 1 PROFINET (LAN): 0 PROFINET (LAN): 1
Serial ports: 1 (RS485) Serial ports: 1 (RS485) Serial ports: 1 Serial ports: 1 (RS485)
Add-on serial ports: 1 Add-on serial ports: 1 (RS485) Add-on serial ports: 0
(with optional RS232/485 (with optional Add-on serial ports: 0
signal board) RS232/485 signal
board)
HMI device PROFINET (LAN): 8 PROFINET (LAN): 8 PROFINET (LAN): Not PROFINET (LAN): 8
connections connections available connections
Serial ports: 4 connec- Serial ports: 4 connec- Serial ports: 4 connec- Serial ports: 4 connec-
tions per port tions per port tions per port tions per port
Programming PROFINET (LAN): 1 PROFINET (LAN): 1 PROFINET (LAN): Not PROFINET (LAN): 1
device (PG) connection connection available connection
Serial ports: 1 connec- Serial ports: 1 connec- Serial ports: 1 connec- Serial ports: 1 connec-
tion tion tion tion
CPUs (PUT/GET) PROFINET (LAN): 8 PROFINET (LAN): 8 PROFINET (LAN): Not PROFINET (LAN): 8
client and 8 server con- client and 8 server con- available client and 8 server
nections nections connections
Open user com- PROFINET (LAN): 8 PROFINET (LAN): 8 PROFINET (LAN): Not PROFINET (LAN): 8
munication active and 8 passive active and 8 passive available active and 8 passive
connections connections connections
Data rates PROFINET (LAN): PROFINET (LAN): PROFINET (LAN): Not PROFINET (LAN):
10/100 Mb/s 10/100 Mb/s available 10/100 Mb/s
RS485 system protocols: RS485 system proto- RS485 system proto- RS485 system proto-
9600, 19200, and cols: 9600, 19200, and cols: 9600, 19200, and cols: 9600, 19200, and
187500 b/s 187500 b/s 187500 b/s 187500 b/s
RS485 freeport: 1200 to RS485 freeport: 1200 to RS485 freeport: 1200 RS485 freeport: 1200
115200 b/s 115200 b/s to 115200 b/s to 115200 b/s
Isolation (external PROFINET (LAN): PROFINET (LAN): PROFINET (LAN): Not PROFINET (LAN):
signal to PLC Transformer isolated, Transformer isolated, available Transformer isolated,
logic) 1500 V AC 1500 V AC RS485: none 1500 V AC
RS485: none RS485: none RS485: none

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Technical data CPU ST60 DC/DC/DC CPU SR60 CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay AC/DC/Relay
Cable type PROFINET (LAN): PROFINET (LAN): PROFINET (LAN): Not PROFINET (LAN):
CAT5e shielded CAT5e shielded available CAT5e shielded
RS485: PROFIBUS RS485: PROFIBUS RS485: PROFIBUS RS485: PROFIBUS
network cable network cable network cable network cable
PROFINET Communication
PROFINET con- Yes Yes No No
troller
PROFINET device No No No No
PROFINET controller
Services
PG/OP communi- Yes Yes No No
cation
S7 routing Yes Yes No No
Isochronous mode No No No No
Open IE commu- Yes Yes No No
nication
IRT No No No No
MRP No No No No
PROFIenergy No No No No
Max. number of 8 8 -- --
PROFINET devic-
es that you can
connect for RT
Max. number of 64 64 -- --
module
Update times The minimum value of The minimum value of No No
the update time also the update time also
depends on the commu- depends on the com-
nication component set munication component
for PROFINET, on the set for PROFINET, on
number of PROFINET the number of
devices, and the quantity PROFINET devices,
of configured user data. and the quantity of
configured user data.
With RT
Send clock of 1 1 ms to 512 ms 1 ms to 512 ms -- --
ms

Table A- 62 Power supply

Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 85 to 264 V AC 85 to 264 V AC
Line frequency -- 47 to 63 Hz 47 to 63 Hz

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Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Input CPU only 220 mA at 24 V DC (without 160 mA at 120 V AC (without 150 mA at 120 V AC
current driving 300 mA sensor power) driving 300 mA sensor power) 100 mA at 240 V AC
(max. 500 mA at 24 V DC (with 280 mA at 120 V AC (with
load) driving 300 mA sensor power) driving 300 mA sensor power)
90 mA at 240 V AC (without
driving 300 mA sensor power)
160 mA at 240 V AC (with
driving 300 mA sensor power)
CPU with all 710 mA at 24 V DC 370 mA at 120 V AC Not available
expansion 220 mA at 240 V AC
accessories
Inrush current (max.) 11.5 A at 28.8 V DC 16.3 A at 264 V DC 16.3 A at 264 V AC
Isolation (input power to None 1500 V AC 1500 V AC
logic)
Ground leakage, AC line None None None
to functional earth
Hold up time (loss of pow- 20 ms at 24 V DC 30 ms at 120 V AC 30 ms at 120 V AC
er) 200 ms at 240 V AC 200 ms at 240 V AC
Internal fuse, not user 3 A, 250 V, slow blow 3 A, 250 V, slow blow 3 A, 250 V, slow blow
replaceable

Table A- 63 Sensor power

Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Voltage range 20.4 to 28.8 V DC 20.4 to 28.8 V DC 20.4 to 28.8 V DC
Output current rating 300 mA 300 mA 300 mA (short circuit protect-
(max.) ed)
Maximum ripple noise < 1 V peak to peak < 1 V peak to peak < 1 V peak to peak
(<10 MHz)
Isolation (CPU logic to Not isolated Not isolated Not isolated
sensor power)

A.2.4.2 Digital inputs and outputs

Table A- 64 Digital inputs

Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Number of inputs 36 36 36
Type Sink/Source (IEC Type 1 sink, Sink/Source (IEC Type 1 Sink/Source (IEC Type 1 sink)
except I0.0 to I0.3) sink)
Rated voltage 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal
Continuous permissible 30 V DC, max. 30 V DC, max. 30 V DC, max.
voltage

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A.2 S7-200 SMART CPUs

Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Surge voltage 35 V DC for 0.5 sec. 35 V DC for 0.5 sec. 35 V DC for 0.5 sec.
Logic 1 signal (min.) I0.0 to I0.3: 4 V DC at 8 mA 15 V DC at 2.5 mA 15 V DC at 2.5 mA
Other inputs: 15 V DC at 2.5
mA
Logic 0 signal (max.) I0.0 to I0.3: 1 V DC at 1 mA 5 V DC at 1 mA 5 V DC at 1 mA
Other inputs: 5 V DC at 1 mA
Isolation (field side to 500 V AC for 1 minute 500 V AC for 1 minute 500 V AC for 1 minute
logic)
Isolation groups 1 1 1
Filter times Individually selectable on Individually selectable on Individually selectable on
each channel (points I0.0 to each channel (points I0.0 to each channel (points I0.0 to
I1.5): I1.5): I1.5):
μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4,
12.8 12.8 12.8
Individually selectable on Individually selectable on Individually selectable on
each channel (points I1.6 and each channel (points I1.6 and each channel (points I1.6 and
greater): greater): greater):
ms: 0, 6.4, 12.8 ms: 0, 6.4, 12.8 ms: 0, 6.4, 12.8
HSC clock input rates Single phase: 4 HSCs at 200 Single phase: 4 HSCs at 200 Single phase: 4 HSCs at 100
(max.) kHz; kHz; kHz
(Logic 1 Level = 15 to 26 2 HSCs at 30 kHz 2 HSCs at 30 kHz A/B phase: 2 HSCs at 50 kHz
V DC) A/B phase: 2 HSCs at 100 A/B phase: 2 HSCs at 100
kHz; kHz;
2 HSCs at 20 kHz 2 HSCs at 20 kHz
Number of inputs on sim- 36 36 36
ultaneously
Cable length (max.), in I0.0 to I0.3: All inputs: All inputs:
meters Shielded (only): Shielded: Shielded:
• 500 m normal (low-speed) • 500 m normal inputs • 500 m normal inputs
inputs • 50 m HSC inputs • 50 m HSC inputs
• 50 m HSC (high-speed) Unshielded: Unshielded:
inputs
• 300 m normal inputs • 300 m normal inputs
All other inputs:
Shielded:
• 500 m normal inputs
Unshielded:
• 300 m normal inputs

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Table A- 65 Digital outputs

Technical data CPU ST60 DC/DC/DC CPU SR60 AC/DC/Relay CPU CR60s CPU CR60
AC/DC/Relay AC/DC/Relay
Number of outputs 24 24 24
Type Solid state - MOSFET (sourc- Relay, dry contact Relay, dry contact
ing)
Voltage range 20.4 to 28.8 V DC 5 to 30 V DC or 5 to 250 V 5 to 30 V DC or 5 to 250 V AC
AC
Logic 1 signal at max. 20 V DC min. -- --
current
Logic 0 signal with 10 KΩ 0.1 V DC max. -- --
load
Rated current per point 0.5 A 2A 2A
(max.)
Rated current per com- 6A 10 A 10 A
mon (max.)
Lamp load 5W 30 W DC / 200 W AC 30 W DC / 200 W AC
ON state resistance 0.6 Ω max. 0.2 Ω max. when new 0.2 Ω max. when new
Leakage current per point 10 μA max. -- --
Surge current 8 A for 100 ms max. 7 A with contacts closed 7 A with contacts closed
Overload protection No No No
Isolation (field side to 500 V AC for 1 minute 1500 V AC for 1 minute (coil 1500 V AC for 1 minute (coil
logic) to contact) None (coil to logic) to contact) None (coil to logic)
Isolation resistance -- 100 M Ω min. when new 100 M Ω min. when new
Isolation between open -- 750 V AC for 1 minute 750 V AC for 1 minute
contacts
Isolation groups 3 6 6
Inductive clamp voltage L+ minus 48 V DC, 1 W dissi- -- -
pation
Switching delay (Qa.0 to 1.0 μs max., off to on 10 ms max. 10 ms max.
Qa.3) 3.0 μs max., on to off
Switching delay (Qa.4 to 50 μs max., off to on 10 ms max. 10 ms max.
Qc.7) 200 μs max., on to off
Lifetime mechanical (no -- 10,000,000 open/close cycles 10,000,000 open/close cycles
load)
Lifetime contacts at rated -- 100,000 open/close cycles 100,000 open/close cycles
load
Output behavior in STOP Last value or substitute value Last value or substitute value Last value or substitute value
(default value 0) (default value 0) (default value 0)
Number of outputs on 24 24 24
simultaneously
Cable length (max.), in Shielded: 500 m Shielded: 500 m Shielded: 500 m
meters Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m

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A.2 S7-200 SMART CPUs

A.2.4.3 Wiring diagrams

Table A- 66 Wiring diagram for the CPU ST60 DC/DC/DC (6ES7288-1ST60-0AA0)

① 24 V DC
Sensor Power
Output

Table A- 67 Connector pin locations for CPU ST60 DC/DC/DC (6ES7288-1ST60-0AA0)

Pin X10 X11 X12 X13

1 1M DI c.3 2L+ 4L+
2 DI a.0 DI c.4 2M 4M
3 DI a.1 DI c.5 DQ a.0 DQ c.0
4 DI a.2 DI c.6 DQ a.1 DQ c.1
5 DI a.3 DI c.7 DQ a.2 DQ c.2
6 DI a.4 DI d.0 DQ a.3 DQ c.3
7 DI a.5 DI d.1 DQ a.4 DQ c.4
8 DI a.6 DI d.2 DQ a.5 DQ c.5
9 DI a.7 DI d.3 DQ a.6 DQ c.6
10 DI b.0 DI d.4 DQ a.7 DQ c.7
11 DI b.1 DI d.5 3L+ L+ / 24 V DC Out
12 DI b.2 DI d.6 3M M / 24 V DC Out
13 DI b.3 DI d.7 DQ b.0 --
14 DI b.4 DI e.0 DQ b.1 --
15 DI b.5 DI e.1 DQ b.2 --
16 DI b.6 DI e.2 DQ b.3 --
17 DI b.7 DI e.3 DQ b.4 --
18 DI c.0 L+ / 24 V DC DQ b.5 --

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Pin X10 X11 X12 X13

19 DI c.1 M / 24 V DC DQ b.6 --
20 DI c.2 Functional Earth DQ b.7 --

Table A- 68 Wiring diagram for the CPU SR60 AC/DC/Relay (6ES7288-1SR60-0AA0)

① 24 V DC
Sensor Power
Output

Table A- 69 Connector pin locations for CPU SR60 AC/DC/Relay (6ES7288-1SR60-0AA0)

Pin X10 X11 X12 X13

1 1M DI c.3 1L 5L
2 DI a.0 DI c.4 DQ a.0 DQ c.0
3 DI a.1 DI c.5 DQ a.1 DQ c.1
4 DI a.2 DI c.6 DQ a.2 DQ c.2
5 DI a.3 DI c.7 DQ a.3 DQ c.3
6 DI a.4 DI d.0 2L 6L
7 DI a.5 DI d.1 DQ a.4 DQ c.4
8 DI a.6 DI d.2 DQ a.5 DQ c.5
9 DI a.7 DI d.3 DQ a.6 DQ c.6
10 DI b.0 DI d.4 DQ a.7 DQ c.7
11 DI b.1 DI d.5 3L L+ / 24 V DC Out
12 DI b.2 DI d.6 DQ b.0 M / 24 V DC Out
13 DI b.3 DI d.7 DQ b.1 --
14 DI b.4 DI e.0 DQ b.2 --

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A.2 S7-200 SMART CPUs

Pin X10 X11 X12 X13

15 DI b.5 DI e.1 DQ b.3 --
16 DI b.6 DI e.2 4L --
17 DI b.7 DI e.3 DQ b.4 --
18 DI c.0 L1 / 120 - 240 V AC DQ b.5 --
19 DI c.1 N / 120 - 240 V AC DQ b.6 --
20 DI c.2 Functional Earth DQ b.7 --

Table A- 70 Wiring diagram for the CPU CR60s AC/DC/Relay (6ES7288-1CR60-0AA1) and CPU
CR60 AC/DC/Relay (6ES7288-1CR60-0AA0)

① 24 V DC
Sensor Pow-
er
Output

Table A- 71 Connector pin locations for CPU CR60s AC/DC/Relay (6ES7288-1CR60-0AA1) and
CPU CR60 AC/DC/Relay (6ES7288-1CR60-0AA0)

Pin X10 X11 X12 X13

1 1M DI c.3 1L 5L
2 DI a.0 DI c.4 DQ a.0 DQ c.0
3 DI a.1 DI c.5 DQ a.1 DQ c.1
4 DI a.2 DI c.6 DQ a.2 DQ c.2
5 DI a.3 DI c.7 DQ a.3 DQ c.3
6 DI a.4 DI d.0 2L 6L
7 DI a.5 DI d.1 DQ a.4 DQ c.4

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Pin X10 X11 X12 X13

8 DI a.6 DI d.2 DQ a.5 DQ c.5
9 DI a.7 DI d.3 DQ a.6 DQ c.6
10 DI b.0 DI d.4 DQ a.7 DQ c.7
11 DI b.1 DI d.5 3L L+ / 24 V DC Out
12 DI b.2 DI d.6 DQ b.0 M / 24 V DC Out
13 DI b.3 DI d.7 DQ b.1 --
14 DI b.4 DI e.0 DQ b.2 --
15 DI b.5 DI e.1 DQ b.3 --
16 DI b.6 DI e.2 4L --
17 DI b.7 DI e.3 DQ b.4 --
18 DI c.0 L1 / 120 - 240 V AC DQ b.5 --
19 DI c.1 N / 120 - 240 V AC DQ b.6 --
20 DI c.2 Functional Earth DQ b.7 --

A.2.5 Wiring diagrams for sink and source input, and relay output

Table A- 72 Wiring diagrams for sink input, source input, and relay output

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A.3 Digital inputs and outputs expansion modules (EMs)

A.3 Digital inputs and outputs expansion modules (EMs)

A.3.1 EM DE08 and EM DE16 digital input specifications

Table A- 73 General specifications

Model EM Digital 8 x Inputs (EM DE08) EM Digital 16 x Inputs (EM DE16)

Article number 6ES7288-2DE08-0AA0 6ES7288-2DE16-0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81
Weight 141.4 grams 176 grams
Power dissipation 1.5 W 2.3 W
Current consumption (SM Bus) 105 mA 105 mA
Current consumption (24 V DC) 4 mA / input used 4 mA / input used

Table A- 74 Digital inputs

Model EM Digital 8 x Inputs (EM DE08) EM Digital 16 x Inputs (EM DE16)

Number of inputs 8 16
Type Sink/Source (IEC Type 1 sink) Sink/Source (IEC Type 1 sink)
Rated voltage 24 V DC at 4 mA, nominal 24 V DC at 4 mA, nominal
Continuous permissible voltage 30 V DC, max. 30 V DC, max.
Surge voltage 35 V DC for 0.5 sec. 35 V DC for 0.5 sec.
Logic 1 signal (min.) 15 V DC at 2.5 mA 15 V DC at 2.5 mA
Logic 0 signal (max.) 5 V DC at 1 mA 5 V DC at 1 mA
Isolation (field side to logic) 500 V AC for 1 minute 500 V AC for 1 minute
Isolation groups 2 4
Filter times 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, and 12.8 ms 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, and 12.8 ms
(selectable in groups of 4) (selectable in groups of 4)
Number of inputs on simultane- 8 16
ously
Cable length (max.), in meters Shielded: 500 m normal inputs Shielded: 500 m normal inputs
Unshielded: 300 m normal inputs Unshielded: 300 m normal inputs

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A.3 Digital inputs and outputs expansion modules (EMs)

Table A- 75 Wiring diagram for the EM DE08 Digital 8 x Inputs (6ES7288-2DE08-0AA0) and EM
DE16 Digital 16 x Input (6ES7288-2DE16-0AA0)

EM DE08 Digital 8 x Inputs EM DE16 Digital 16 x Inputs

(6ES7288-2DE08-0AA0) (6ES7288-2DE16-0AA0)

Table A- 76 Connector pin locations for EM DE08 Digital 8 x Input (6ES7288-2DE08-0AA0)

Pin X10 X11

1 Functional Earth No connection
2 No connection No connection
3 1M 2M
4 DI a.0 DI a.4
5 DI a.1 DI a.5
6 DI a.2 DI a.6
7 DI a.3 DI a.7

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A.3 Digital inputs and outputs expansion modules (EMs)

Table A- 77 Connector pin locations for EM DE16 Digital 16 x Input (6ES7288-2DE16-0AA0)

Pin X10 X11 X12 X13

1 No connection Functional Earth No connection No connection
2 No connection No connection No connection No connection
3 1M 2M 3M 4M
4 DI a.0 DI a.4 DI b.0 DI b.4
5 DI a.1 DI a.5 DI b.1 DI b.5
6 DI a.2 DI a.6 DI b.2 DI b.6
7 DI a.3 DI a.7 DI b.3 DI b.7

A.3.2 EM DT08, EM DR08, EM QR16, and EM QT16 digital output specifications

Table A- 78 General specifications

Model EM Digital EM Digital EM Digital EM Digital

8 x Outputs 8 x Outputs Relay 16 x Outputs Relay 16 x Outputs Tran-
(EM DT08) (EM DR08) (EM QR16) sistor (EM QT16)
Article number 6ES7288-2DT08- 6ES7288-2DR08- 6ES7288-2QR16- 6ES7288-2QT16-
0AA0 0AA0 0AA0 0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81 45 x 100 x 81 45 x 100 x 81
Weight 147 grams 166.3 grams 221 grams 186 grams
Power dissipation 1.5 W 4.5 W 4.5 W 1.7 W
Current consumption (SM Bus) 120 mA 120 mA 110 mA, SM bus 120 mA, SM bus
Current consumption (24 V DC) -- 11 mA / relay coil 150 mA, all relay are 50 mA
used on

Table A- 79 Digital outputs

Model EM Digital EM Digital EM Digital EM Digital

8 x Outputs 8 x Outputs Relay 16 x Outputs Relay 16 x Outputs Transis-
(EM DT08) (EM DR08) (EM QR16) tor (EM QT16)
Number of outputs 8 8 16 16
Type Solid state - Relay, dry contact Relay, dry contact Solid state -
MOSFET (sourcing) MOSFET (sourcing)
Voltage range 20.4 to 28.8 V DC 5 to 30 V DC or 5 to 30 V DC or 20.4 to 28.8 V DC
5 to 250 V AC 5 to 250 V AC
Logic 1 signal at max. current 20 V DC - - 20 V DC
Logic 0 signal with 10 K Ω load 0.1 V DC - - 0.1 V DC
Rated current per point (max.) 0.75 A 2.0 A 2.0 A 0.75 A
Rated current per common 3A 8A 8A 3A
(max.)
Lamp load 5 W DC 30 W DC / 200 W 30 W DC/200 W AC 5 W
AC

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A.3 Digital inputs and outputs expansion modules (EMs)

Model EM Digital EM Digital EM Digital EM Digital

8 x Outputs 8 x Outputs Relay 16 x Outputs Relay 16 x Outputs Transis-
(EM DT08) (EM DR08) (EM QR16) tor (EM QT16)
ON state contact resistance 0.6 Ω 0.2 Ω max. when 0.2 Ω max. when 0.6 Ω max.
new new
Leakage current per point 10 μA -- -- 10 μA
Surge current 8 A for 100 ms max. 7 A with contacts 7 A with contacts 8 A for 100 ms max.
closed closed
Overload protection No No No No
Isolation (field side to logic) Optical, 500 V AC 1500 V AC for 1 1500 V AC for 1 500 V AC for 1 mi-
for 1 minute minute (coil to con- minute (coil to con- nute
tact) tact)
None (coil to logic) None (coil to logic)
Isolation resistance - 100 M Ω min. when 100 M Ω min. when -
new new
Isolation between open contacts - 750 V AC for 1 750 V AC for 1 -
minute minute
Isolation groups 2 2 4 4
Inductive clamp voltage Minus 48 V DC, 1 - - L+ minus 48 V, 1 W
W dissipation dissipation
Switching delay Switch on less than 10 ms max. 10 ms max. Switch on less than
50 μs and switch off 50 μs and switch off
less than 200 μS less than 200 μS
Lifetime mechanical (no load) -- 10,000,000 10,000,000 -
open/close cycles open/close cycles
Lifetime contacts at rated load -- 100,000 open/close 100,000 open/close -
cycles cycles
Output behavior in STOP Last value or substi- Last value or substi- Last value or substi- Last value or substi-
tute value (default tute value (default tute value (default tute value (default
value 0) value 0) value 0) value 0)
Number of outputs on simulta- 8 8 • 8 (no adjacent 16
neously points) at 60 °C
horizontal or 50
°C vertical
• 16 at 55 °C
horizontal or 45
°C vertical
Cable length (max.), in meters Shielded: 500 m Shielded: 500 m Shielded: 500 m Shielded: 500 m
Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m

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A.3 Digital inputs and outputs expansion modules (EMs)

Table A- 80 Wiring diagrams for the EM DT08 Digital 8 x Outputs (6ES7288-2DT08-0AA0) and EM
DR08 Digital 8 x Outputs x Relay (6ES7288-2DR08-0AA0)

EM DT08 Digital 8 x Outputs EM DR08 Digital 8 x Outputs x Relay

(6ES7288-2DT08-0AA0) (6ES7288-2DR08-0AA0)

Table A- 81 Connector pin locations for EM DT08 Digital 8 x Outputs (6ES7288-2DT08-0AA0

Pin X10 X11

1 1L+ / 24 V DC No connection
2 1M / 24 V DC 2L+ / 24 V DC
3 Functional Earth 2M / 24 V DC
4 DQ a.0 DQ a.4
5 DQ a.1 DQ a.5
6 DQ a.2 DQ a.6
7 DQ a.3 DQ a.7

Table A- 82 Connector pin locations for EM DR08 Digital 8 x Outputs x Relay (6ES7288-2DR08-
0AA0)

Pin X10 X11

1 L+ / 24 V DC Functional Earth
2 M / 24 V DC No connection
3 1L 2L
4 DQ a.0 DQ a.4
5 DQ a.1 DQ a.5

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Pin X10 X11

6 DQ a.2 DQ a.6
7 DQ a.3 DQ a.7

Table A- 83 Wiring diagrams for the EM QR16 Digital 16 x Outputs Relay (6ES7288-2QR16-0AA0)
and EM QT16 Digital 16 x Outputs Transition (6ES7288-2QT16-0AA0)

EM QR16 Digital 16 x Outputs Relay EM QT16 Digital 16 x Outputs Transition

(6ES7288-2QR16-0AA0) (6ES7288-2QT16-0AA0)

Table A- 84 Connector pin locations for EM QR16 Digital 16 x Outputs Relay (6ES7288-2QR16-
0AA0)

Pin X10 X11 X12 X13

1 1L L+ / 24 V DC No connection 4L
2 DQ a.0 M / 24 V DC No connection DQ b.2
3 DQ a.1 Functional Earth No connection DQ b.3
4 DQ a.2 No connection No connection DQ b.4
5 DQ a.3 2L 3L DQ b.5
6 DQ a.4 DQ a.6 DQ b.0 DQ b.6
7 DQ a.5 DQ a.7 DQ b.1 DQ b.7

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A.3 Digital inputs and outputs expansion modules (EMs)

Table A- 85 Connector pin locations for EM QT16 Digital 16 x Outputs Transition (6ES7288-2QT16-
0AA0)

Pin X10 X11 X12 X13

1 No connection 1L / 24 V DC 4L / 24 V DC No connection
2 DQ a.0 1M / 24 V DC 4M / 24 V DC DQ b.2
3 DQ a.1 Functional Earth No connection DQ b.3
4 DQ a.2 2L / 24 V DC 3L / 24 V DC DQ b.4
5 DQ a.3 2M / 24 V DC 3M / 24 V DC DQ b.5
6 DQ a.4 DQ a.6 DQ b.0 DQ b.6
7 DQ a.5 DQ a.7 DQ b.1 DQ b.7

A.3.3 EM DT16, EM DR16, EM DT32, and EM DR32 digital input/output

specifications

Table A- 86 General specifications

Model EM Digital EM Digital EM Digital EM Digital

8 x Inputs/ 8 x Inputs/ 16 x Inputs/ 16 x Inputs /
Digital 8 x Outputs 8 x Relay Outputs Digital 16 x Outputs 16 x Relay Outputs
(EM DT16) (EM DR16) (EM DT32) (EM DR32)
Article number 6ES7288-2DT16- 6ES7288-2DR16- 6ES7288-2DT32- 6ES7288-2DR32-
0AA0 0AA0 0AA0 0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81 70 x 100 x 81 70 x 100 x 81
Weight 179.7g grams 201.9 grams 257.3 grams 295.4 grams
Power dissipation 2.5 W 5.5 W 4.5 W 10 W
Current consumption (SM Bus) 145 mA 145 mA 185 mA 180 mA
Current consumption (24 V DC) 4 mA / Input used 4 mA / Input used 4 mA / Input used 4 mA / Input used
11 mA / Relay coil 11 mA / Relay coil
used used

Table A- 87 Digital inputs

Model EM Digital EM Digital EM Digital EM Digital

8 x Inputs/ 8 x Inputs/ 16 x Inputs/ Digital 16 x Inputs /
Digital 8 x Outputs 8 x Relay Outputs 16 x Outputs 16 x Relay Outputs
(EM DT16) (EM DR16) (EM DT32) (EM DR32)
Number of inputs 8 8 16 16
Type Sink/Source (IEC Sink/Source (IEC Sink/Source (IEC Sink/Source (IEC
Type 1 sink) Type 1 sink) Type 1 sink) Type 1 sink)
Rated voltage 24 V DC at 4 mA, 24 V DC at 4 mA, 24 V DC at 4 mA, 24 V DC at 4 mA,
nominal nominal nominal nominal
Continuous permissible voltage 30 V DC max. 30 V DC max. 30 V DC max. 30 V DC max.

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A.3 Digital inputs and outputs expansion modules (EMs)

Model EM Digital EM Digital EM Digital EM Digital

8 x Inputs/ 8 x Inputs/ 16 x Inputs/ Digital 16 x Inputs /
Digital 8 x Outputs 8 x Relay Outputs 16 x Outputs 16 x Relay Outputs
(EM DT16) (EM DR16) (EM DT32) (EM DR32)
Surge voltage 35 V DC for 0.5 35 V DC for 0.5 35 V DC for 0.5 35 V DC for 0.5 sec.
sec. sec. sec.
Logic 1 signal (min.) 15 V DC 15 V DC 15 V DC 15 V DC
Logic 0 signal (max.) 5 V DC 5 V DC 5 V DC 5 V DC
Isolation (field side to logic) 500 V AC for 1 500 V AC for 1 500 V AC for 1 500 V AC for 1 mi-
minute minute minute nute
Isolation groups 2 2 2 2
Filter times 0.2, 0.4, 0.8, 1.6, 0.2, 0.4, 0.8, 1.6, 0.2, 0.4, 0.8, 1.6, 0.2, 0.4, 0.8, 1.6, 3.2,
3.2, 6.4, and 12.8 3.2, 6.4, and 12.8 3.2, 6.4, and 12.8 6.4, and 12.8 ms,
ms, selectable in ms, selectable in ms, selectable in selectable in groups
groups of 4 groups of 4 groups of 4 of 4
Number of inputs on simultane- 8 8 16 16
ously
Cable length (max.), in meters Shielded: Shielded: Shielded: Shielded:
500 m normal in- 500 m normal in- 500 m normal in- 500 m normal inputs
puts puts puts Unshielded:
Unshielded: Unshielded: Unshielded: 300 m normal inputs
300 m normal in- 300 m normal in- 300 m normal in-
puts puts puts

Table A- 88 Digital outputs

Model EM Digital EM Digital EM Digital EM Digital

8 x Inputs/ 8 x Inputs/ 16 x Inputs/ Digital 16 x Inputs/
Digital 8 x Outputs 8 x Relay Outputs 16 x Outputs 16 x Relay Outputs
(EM DT16) (EM DR16) (EM DT32) (EM DR32)
Number of outputs 8 8 16 16
Type Solid state- Relay, dry contact Solid state- Relay, dry contact
MOSFET (sourcing) MOSFET (sourcing)
Voltage range 20.4 to 28.8 V DC 5 to 30 V DC or 20.4 to 28.8 V DC 5 to 30 V DC or
5 to 250 V AC 5 to 250 V AC
Logic 1 signal at max. current 20 V DC, min. -- 20 V DC, min. --
Logic 0 signal with 10 KΩ load 0.1 V DC, max. -- 0.1 V DC, max. --
Rated current per point (max.) 0.75 A 2A 0.75 A 2A
Rated current per common 3A 8A 6A 8A
(max.)
Lamp load 5W 30 W DC/200 W AC 5 W 30 W DC/200 W AC
ON state contact resistance 0.6 Ω max. 0.2 Ω max. when 0.6 Ω max. 0.2 Ω max. when
new new
Leakage current per point 10 μA max. -- 10 μA max. --
Surge current 8 A for 100 ms max. 7 A with contacts 8 A for 100 ms max. 7 A with contacts
closed closed
Overload protection No No No No

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A.3 Digital inputs and outputs expansion modules (EMs)

Model EM Digital EM Digital EM Digital EM Digital

8 x Inputs/ 8 x Inputs/ 16 x Inputs/ Digital 16 x Inputs/
Digital 8 x Outputs 8 x Relay Outputs 16 x Outputs 16 x Relay Outputs
(EM DT16) (EM DR16) (EM DT32) (EM DR32)
Isolation (field side to logic) 500 V AC for 1 1500 V AC for 1 500 V AC for 1 1500 V AC for 1
minute minute (coil to con- minute minute (coil to con-
tact) tact)
None (coil to logic) None (coil to logic)
Isolation resistance -- 100 M Ω min. when -- 100 M Ω min. when
new new
Isolation between open contacts -- 750 V AC for 1 -- 750 V AC for 1 mi-
minute nute
Isolation groups 2 2 3 4
Inductive clamp voltage Minus 48 V -- Minus 48 V --
Switching delay 50 μs max., off to 10 ms max. 50 μs max., off to 10 ms max.
on on
200 μs max., on to 200 μs max., on to
off off
Lifetime mechanical (no load) -- 10,000,000 -- 10,000,000
open/close cycles open/close cycles
Lifetime contacts at rated load -- 100,000 open/close -- 100,000 open/close
cycles cycles
Output behavior in STOP Last value or substi- Last value or substi- Last value or substi- Last value or substi-
tute value (default tute value (default tute value (default tute value (default
value 0) value 0) value 0) value 0)
Number of outputs on simulta- 8 8 16 16
neously
Cable length (max.), in meters Shielded: 500 m Shielded: 500 m Shielded: 500 m Shielded: 500 m
Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m Unshielded: 150 m

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Table A- 89 Wiring diagrams for the EM DT16 Digital 8 x Inputs / Digital 8 x Outputs
(6ES7288-2DT16-0AA0) and EM DR16 Digital 8 x Inputs / 8 x Relay Outputs (6ES7288-
2DR16-0AA0)

EM DT16 Digital 8 x Inputs / Digital 8 x Outputs EM DR16 Digital 8 x Inputs / 8 x Relay Outputs
(6ES7288-2DT16-0AA0) (6ES7288-2DR16-0AA0)

Table A- 90 Connector pin locations for EM DT16 Digital 8 x Inputs / Digital 8 x Outputs (6ES7288-
2DT16-0AA0)

Pin X10 X11 X12 X13

1 No connection Functional Earth No connection No connection
2 No connection No connection 3L+ / 24 V DC 4L+ / 24 V DC
3 1M 2M 3M / 24 V DC 4M / 24 V DC
4 DI a.0 DI a.4 DQ a.0 DQ a.4
5 DI a.1 DI a.5 DQ a.1 DQ a.5
6 DI a.2 DI a.6 DQ a.2 DQ a.6
7 DI a.3 DI a.7 DQ a.3 DQ a.7

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A.3 Digital inputs and outputs expansion modules (EMs)

Table A- 91 Connector pin locations for EM DR16 Digital 8 x Inputs / 8 x Relay Outputs (6ES7288-
2DR16-0AA0)

Pin X10 X11 X12 X13

1 L+ / 24 V DC Functional Earth No connection No connection
2 M / 24 V DC No connection No connection No connection
3 1M 2M 1L 2L
4 DI a.0 DI a.4 DQ a.0 DQ a.4
5 DI a.1 DI a.5 DQ a.1 DQ a.5
6 DI a.2 DI a.6 DQ a.2 DQ a.6
7 DI a.3 DI a.7 DQ a.3 DQ a.7

Table A- 92 Wiring diagrams for the EM DT32 Digital 16 x Inputs / Digital 16 x Outputs (6ES7288-
2DT32-0AA0 and EM DR32 Digital 16 x Inputs / 16 x Relay (6ES7288-2DR32-0AA0)

EM DT32 Digital 16 x Inputs / Digital 16 x Outputs EM DR32 Digital 16 x Inputs / 16 x Relay

(6ES7288-2DT32-0AA0) (6ES7288-2DR32-0AA0)

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Table A- 93 Connector pin locations for EM DT32 Digital 16 x Inputs / Digital 16 x Outputs (6ES7288-
2DT32-0AA0)

Pin X10 X11 X12 X13

1 4L+ / 24 V DC1 Functional Earth 3L+ / 24 V DC DQ b.01
2 4M / 24 V DC1 No connection 3M / 24 V DC DQ b.11
3 1M 2M DQ a.0 DQ b.21
4 DI a.0 DI b.0 DQ a.1 DQ b.31
5 DI a.1 DI b.1 DQ a.2 No connection
6 DI a.2 DI b.2 DQ a.3 5L+ / 24 V DC
7 DI a.3 DI b.3 DQ a.4 5M / 24 V DC
8 DI a.4 DI b.4 DQ a.5 DQ b.4
9 DI a.5 DI b.5 DQ a.6 DQ b.5
10 DI a.6 DI b.6 DQ a.7 DQ b.6
11 DI a.7 DI b.7 No connection DQ b.7
1 In same isolation group.

Table A- 94 Connector pin locations for EM DR32 Digital 16 x Inputs / 16 x Relay (6ES7288-2DR32-
0AA0)

Pin X10 X11 X12 X13

1 L+ / 24 V DC Functional Earth 1L 3L
2 M / 24 V DC No connection DQ a.0 DQ b.0
3 1M 2M DQ a.1 DQ b.1
4 DI a.0 DI b.0 DQ a.2 DQ b.2
5 DI a.1 DI b.1 DQ a.3 DQ b.3
6 DI a.2 DI b.2 No connection No connection
7 DI a.3 DI b.3 2L 4L
8 DI a.4 DI b.4 DQ a.4 DQ b.4
8 DI a.5 DI b.5 DQ a.5 DQ b.5
10 DI a.6 DI b.6 DQ a.6 DQ b.6
11 DI a.7 DI b.7 DQ a.7 DQ b.7

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A.4 Analog inputs and outputs expansion modules (EMs)

A.4 Analog inputs and outputs expansion modules (EMs)

A.4.1 EM AE04 and EM AE08 analog input specifications

Table A- 95 General specifications

Model EM Analog 4 x inputs (EM AE04) EM Analog 8 x inputs (EM AE08)

Article number 6ES7288-3AE04-0AA0 6ES7288-3AE08-0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81
Weight 147 grams 186 grams
Power dissipation 1.5 W (no load) 2.0 W (no load)
Current consumption (SM Bus) 80 mA 80 mA
Current consumption (24 V DC) 40 mA (no load) 70 mA (no load)

Table A- 96 Analog inputs

Model EM Analog 4 x inputs (EM AE04) EM Analog 8 x inputs (EM AE08)

Number of inputs 4 8
Type Voltage or current (differential), se- Voltage or current (differential), selectable
lectable in groups of 2 in groups of 2
Range ±10 V, ±5 V, ±2.5 V, or 0 to 20 mA ±10 V, ±5 V, ±2.5 V, or 0 to 20 mA
Full scale range (data word) -27,648 to 27,648 -27,648 to 27,648
Overshoot/undershoot range Voltage: 27,649 to 32,511 / -27,649 to - Voltage: 27,649 to 32,511 / -27,649 to -
(data word) 32,512 32,512
Current: 27,649 to 32,511 / -4864 to 0 Current: 27,649 to 32,511 / -4864 to 0 (Re-
fer to Analog input representation for volt-
age and Analog input representation for
current (Page 786).)
Overflow/underflow (data word) Voltage: 32,512 to 32,767 / -32,513 to - Voltage: 32,512 to 32,767 / -32,513 to -
32,768 32,768
Current: 32,512 to 32,767 / -4,865 to - Current: 32,512 to 32,767 / -4,865 to -
32,768 32,768 (Refer to Analog input representa-
tion for voltage and Analog input represen-
tation for current (Page 786).)
Resolution Voltage mode: 12 bits + sign bit Voltage mode: 12 bits + sign bit
Current mode: 12 bits Current mode: 12 bits
Maximum withstand volt- ±35 V / ±40 mA ±35 V / ±40 mA
age/current
Smoothing None, weak, medium or strong None, weak, medium or strong (Refer to
Analog input response times for step re-
sponse time.) (Page 785)
Noise rejection 400, 60, 50, or 10 Hz 400, 60, 50, or 10 Hz
Input impedance ≥9 M Ω (voltage) / 250 Ω (current) ≥9 M Ω (voltage) / 250 Ω (current)
Isolation (field side to logic) None None

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A.4 Analog inputs and outputs expansion modules (EMs)

Model EM Analog 4 x inputs (EM AE04) EM Analog 8 x inputs (EM AE08)

Accuracy (25 °C / 0 to 55 °C) Voltage mode: ±0.1% / ±0.2% of full Voltage mode: ±0.1% / ±0.2% of full scale
scale Current mode: ±0.2% / ±0.3% of full scale
Current mode: ±0.2% / ±0.3% of full
scale
Measuring principle Actual value conversion Actual value conversion
Common mode rejection 40 dB, DC to 60 Hz 40 dB, DC to 60 Hz
Operational signal range Signal plus common mode voltage must Signal plus common mode voltage must be
be less than +12 V and greater than -12 less than +12 V and greater than -12 V
V
Cable length (max.), in meters 100 m twisted and shielded 100 m twisted and shielded

Table A- 97 Diagnostics

Model EM Analog 4 x inputs (EM AE04) EM Analog 8 x inputs (EM AE08)

Overflow/underflow Yes Yes
24 V DC low voltage Yes Yes

EM AE04 and EM AE08 wiring current transducers

Wiring current transducers are available as 2-wire transducers and 4-wire transducers as
shown below.

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A.4 Analog inputs and outputs expansion modules (EMs)

Table A- 98 Wiring diagram EM AE04 Analog 4 x Inputs (6ES7288-3AE04-0AA0) and EM AE08 Ana-
log 8 x Inputs (6ES7288-3AE08-0AA0

EM AE04 Analog 4 x Inputs EM AE08 Analog 8 x Inputs

(6ES7288-3AE04-0AA0) (6ES7288-3AE08-0AA0)

Note: Connectors must be gold. See Appendix F, Spare parts and other hardware, for article number.

Table A- 99 Connector pin locations for EM AE04 Analog 4 x Inputs (6ES7288-3AE04-0AA0)

Pin X10 (gold) X11 (gold)

1 L+ / 24 V DC No connection
2 M / 24 V DC No connection
3 Functional Earth No connection
4 AI 0+ AI 2+
5 AI 0- AI 2-
6 AI 1+ AI 3+
7 AI 1- AI 3-

Table A- 100 Connector pin locations for EM AE08 Analog 8 x Inputs (6ES7288-3AE08-0AA0)

Pin X10 (gold) X11 (gold) X12 (gold) X13 (gold)

1 L+ / 24 V DC No connection No connection No connection
2 M / 24 V DC No connection No connection No connection
3 Functional Earth No connection No connection No connection
4 AI 0+ AI 2+ AI 4+ AI 6+
5 AI 0- AI 2- AI 4- AI 6-

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Pin X10 (gold) X11 (gold) X12 (gold) X13 (gold)

6 AI 1+ AI 3+ AI 5+ AI 7+
7 AI 1- AI 3- AI 5- AI 7-

A.4.2 EM AQ02 and EM AQ04 analog output module specifications

Table A- 101 General specifications

Technical data EM Analog 2 x outputs (EM AQ02) EM Analog 4 x outputs (EM AQ04)
Article number 6ES7288-3AQ02-0AA0 6ES7288-3AQ04-0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81
Weight 147.1 grams 170.5 grams
Power dissipation 1.5 W (no load) 2.1 W (no load)
Current consumption (SM Bus) 60 mA 60 mA
Current consumption (24 V DC) 50 mA (no load) 75 mA (no load)
90 mA (20 mA load per channel) 155 mA (20 mA load per channel)

Table A- 102 Analog outputs

Technical data EM Analog 2 x outputs (EM AQ02) EM Analog 4 x outputs (EM AQ04)
Number of outputs 2 4
Type Voltage or current Voltage or current
Range ±10 V or 0 to 20 mA ±10 V or 0 to 20 mA
Resolution Voltage mode: 11 bits + sign bit Voltage mode: 11 bits + sign bit
Current mode: 11 bits Current mode: 11 bits
Full scale range (data word) Voltage: -27,648 to 27,648 Voltage: -27,648 to 27,648
Current: 0 to 27,648 Current: 0 to 27,648
(Refer to the output ranges for voltage and
current (Page 787).)
Accuracy (25 °C / 0 to 55 °C) ±0.5% / ±1.0% of full scale ±0.5% / ±1.0% of full scale
Settling time (95% of new value) Voltage: 300 μs (R), 750 μ (R), 750 μs (1 Voltage: 300 μs (R), 750 μ (R), 750 μs (1
μF) μF)
Current: 600 μs (1 mH), 2 ms (10 mH) Current: 600 μs (1 mH), 2 ms (10 mH)
Load impedance Voltage: ≥ 1000 Ω Voltage: ≥ 1000 Ω
Current: ≤ 500 Ω Current: ≤ 600 Ω
Output behavior in STOP Last value or substitute value (default Last value or substitute value (default value
value 0) 0)
Isolation (field side to logic) None None
Cable length (max.), in meters 100 m twisted and shielded 100 m twisted and shielded

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A.4 Analog inputs and outputs expansion modules (EMs)

Table A- 103 Diagnostics

Technical data EM Analog 2 x outputs (EM AQ02) EM Analog 4 x outputs (EM AQ04)
Overflow/underflow Yes Yes
Short to ground (voltage mode Yes Yes
only)
Wire break (current mode only) Yes Yes
24 V DC low voltage Yes Yes

Table A- 104 Wiring diagram for the EM AQ02 Analog 2 x Outputs (6ES7288-3AQ02-0AA0) and EM
AQ04 Analog 4 x Outputs (6ES7288-3AQ04-0AA0)

EM AQ02 Analog 2 x Outputs (6ES7288-3AQ02- EM AQ04 Analog 4 x Outputs (6ES7288-3AQ04-

0AA0) 0AA0)

Note: Connectors must be gold. See Appendix F, Spare parts and other hardware, for article number.

Table A- 105 Connector pin locations for EM AQ02 Analog 2 x Outputs (6ES7288-3AQ02-0AA0)

Pin X10 (gold) X11 (gold)

1 L+ / 24 V DC No connection
2 M / 24 V DC No connection
3 Functional Earth No connection
4 No connection AQ 0M

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Pin X10 (gold) X11 (gold)

5 No connection AQ 0
6 No connection AQ 1M
7 No connection AQ 1

Table A- 106 Connector pin locations for EM AQ04 Analog 4 x Outputs (6ES7288-3AQ04-0AA0)

Pin X10 (gold) X11 (gold) X12 (gold) X13 (gold)

1 L+ / 24 V DC No connection No connection No connection
2 M / 24 V DC No connection No connection No connection
3 Functional Earth No connection No connection No connection
4 No connection No connection AQ 0M AQ 2M
5 No connection No connection AQ 0 AQ 2
6 No connection No connection AQ 1M AQ 3M
7 No connection No connection AQ 1 AQ 3

A.4.3 EM AM03 and EM AM06 analog input/output module specifications

Table A- 107 General specifications

Technical data EM 2 x Analog Inputs / 1 x Analog Out- EM 4 x Analog Inputs / 2 x Analog Outputs
puts (AM03) (AM06)
Article number 6ES7288-3AM03-0AA0 6ES7288-3AM06-0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81
Weight 172 grams 173.4 grams
Power dissipation 1.1 W (no load) 2.0 W (no load)
Current consumption (SM Bus) 60 mA 80 mA
Current consumption (24 V DC) 30 mA (no load) 60 mA (no load)
50 mA (20 mA load per channel) 100 mA (20 mA load per channel)

Table A- 108 Analog inputs

Model EM 2 x Analog Inputs / 1 x Analog Out- EM 4 x Analog Inputs / 2 x Analog Outputs

puts (AM03) (AM06)
Number of inputs 2 4
Type Voltage or current (differential): Se- Voltage or current (differential): Selectable
lectable in groups of 2 in groups of 2
Range ±10 V, ±5 V, ±2.5 V, or 0 to 20 mA ±10 V, ±5 V, ±2.5 V, or 0 to 20 mA
Full scale range (data word) -27,648 to 27,648 -27,648 to 27,648

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A.4 Analog inputs and outputs expansion modules (EMs)

Model EM 2 x Analog Inputs / 1 x Analog Out- EM 4 x Analog Inputs / 2 x Analog Outputs

puts (AM03) (AM06)
Overshoot/undershoot range Voltage: 27,649 to 32,511 / -27,649 to - Voltage: 27,649 to 32,511 / -27,649 to -
(data word) 32,512 Current: 27,649 to 32,511 / - 32,512
4,864 to 0 Current: 27,649 to 32,511 / -4,864 to 0
Overflow/underflow (data word) Voltage: 32,512 to 32,767 / -32,513 to - Voltage: 32,512 to 32,767 / -32,513 to -
32,768 Current: 32,512 to 32,767 / - 32,768
4,865 to -32,768 Current: 32,512 to 32,767 / -4,865 to -
32,768
Resolution Voltage mode: 12 bits + sign Voltage mode: 12 bits + sign
Current mode: 12 bits Current mode: 12 bits
Maximum withstand volt- ±35 V / ±40 mA ±35 V / ±40 mA
age/current
Smoothing None, weak, medium, or strong None, weak, medium, or strong
Noise rejection 400, 60, 50, or 10 Hz 400, 60, 50, or 10 Hz
Input impedance ≥9 M Ω ≥9 M Ω
Isolation (field side to logic) None None
Accuracy (25 °C / 0 to 55 °C) Voltage mode: ±0.1% /±0.2% of full scale Voltage mode: ±0.1% /±0.2% of full scale
Current mode: ±0.2% /±0.3% of full scale Current mode: ±0.2% /±0.3% of full scale
Analog to digital conversion time 625 μs (400 Hz rejection) 625 μs (400 Hz rejection)
Common mode rejection 40 dB, DC to 60 Hz 40 dB, DC to 60 Hz
Operational signal range Signal plus common mode voltage must Signal plus common mode voltage must be
be less than +12 V and greater than -12 less than +12 V and greater than -12 V
V
Cable length (max.), in meters 100 m twisted and shielded 100 m twisted and shielded

Table A- 109 Analog outputs

Technical data EM 2 x Analog Inputs / 1 x Analog Out- EM 4 x Analog Inputs / 2 x Analog Outputs
puts (AM03) (AM06)
Number of outputs 1 2
Type Voltage or current Voltage or current
Range ±10 V or 0 to 20 mA ±10 V or 0 to 20 mA
Resolution Voltage mode: 11 bits + sign Voltage mode: 11 bits + sign
Current mode: 11 bits Current mode: 11 bits
Full scale range (data word) Voltage: -27,648 to 27,648 Voltage: -27,648 to 27,648
Current: 0 to 27,648 Current: 0 to 27,648
Accuracy (25 °C / 0 to 55 °C) ±0.5% / ±1.0% of full scale ±0.5% / ±1.0% of full scale
Settling time (95% of new value) Voltage: 300 μs (R), 750 μs (1 μF) Voltage: 300 μs (R), 750 μs (1 μF)
Current: 600 μs (1 mH), 2 ms (10 mH) Current: 600 μs (1 mH), 2 ms (10 mH)
Load impedance Voltage: ≥ 1000 Ω Voltage: ≥ 1000 Ω
Current: ≤ 500 Ω Current: ≤ 500 Ω
Output behavior in STOP Last value or substitute value (default Last value or substitute value (default value
value 0) 0)

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Technical data EM 2 x Analog Inputs / 1 x Analog Out- EM 4 x Analog Inputs / 2 x Analog Outputs
puts (AM03) (AM06)
Isolation (field side to logic) None None
Cable length (max.), in meters 100 m twisted and shielded 100 m twisted and shielded

Table A- 110 Diagnostics

Model EM 2 x Analog Inputs / 1 x Analog Out- EM 4 x Analog Inputs / 2 x Analog Outputs

puts (AM03) (AM06)
Overflow/underflow Yes Yes
Short to ground (voltage mode Yes Yes
only)
Wire break (current mode only) Yes Yes
24 V DC low voltage Yes Yes

EM AM03 wiring current transducers

Wiring current transducers are available as 2-wire transducers and 4-wire transducers as
shown below.

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A.4 Analog inputs and outputs expansion modules (EMs)

Table A- 111 Wiring diagrams for the EM AM03 2 x Analog Inputs / 1 x Analog Outputs (6ES7288-
3AM03-0AA and the EM AM06 4 x Analog Inputs / 2 x Analog Outputs (6ES7288-
3AM06-0AA0)

EM AM03 2 x Analog Inputs / 1 x Analog Outputs EM AM06 4 x Analog Inputs / 2 x Analog Outputs
(6ES7288-3AM03-0AA0) (6ES7288-3AM06-0AA0)

Note: Connectors must be gold. See Appendix F, Spare parts and other hardware, for article number.

Table A- 112 Connector pin locations for AM03 2 x Analog Inputs / 1 x Analog Outputs (6ES7288-
3AM03-0AA0)

Pin X10 (gold) X11 (gold) X12 (gold)

1 L+ / 24 V DC No connection No connection
2 M / 24 V DC No connection No connection
3 Functional Earth No connection No connection
4 No connection AI 0+ No connection
5 No connection AI 0- No connection
6 No connection AI 1+ AQ 0M
7 No connection AI 1- AQ 0

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Table A- 113 Connector pin locations for AM06 4 x Analog Inputs / 2 x Analog Outputs (6ES7288-3AM06-0AA0)

Pin X10 (gold) X11 (gold) X12 (gold)

1 L+ / 24 V DC No connection No connection
2 M / 24 V DC No connection No connection
3 Functional Earth No connection No connection
4 AI 0+ AI 2+ AQ 0M
5 AI 0- AI 2- AQ 0
6 AI 1+ A1 3+ AQ 1M
7 AI 1- A1 3- AQ 1

A.4.4 Step response of the analog inputs

Table A- 114 Step response (ms), 0 to full-scale measured at 95%

Smoothing selection (sample averaging) Noise reduction/rejection frequency (Integration time selection)
400 Hz (2.5 ms) 60 Hz (16.6 ms) 50 Hz (20 ms) 10 Hz (100 ms)
None (1 cycle): No averaging 4 ms 18 ms 22 ms 100 ms
Weak (4 cycles): 4 samples 9 ms 52 ms 63 ms 320 ms
Medium (16 cycles): 16 samples 32 ms 203 ms 241 ms 1200 ms
Strong (32 cycles): 32 samples 61 ms 400 ms 483 ms 2410 ms
Sample time
• 4 AI x 13 bits • 0.625 ms • 4.17 ms • 5 ms • 25 ms
• 8 AI x 13 bits • 1.25 ms • 4.17 ms • 5 ms • 25 ms

A.4.5 Sample time and update times for the analog inputs

Table A- 115 Sample time and update time

Rejection frequency (Integra- Sample time Module update time for all channels
tion time) 4-channel SM 8-channel SM
400 Hz (2.5 ms) • 4-channel SM: 0.625 ms 0.625 ms 1.250 ms
• 8-channel SM: 1.250 ms
60 Hz (16.6 ms) 4.170 ms 4.17 ms 4.17 ms
50 Hz (20 ms) 5.000 ms 5 ms 5 ms
10 Hz (100 ms) 25.000 ms 25 ms 25 ms

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A.4.6 Measurement ranges of the analog inputs for voltage and current (SB and EM)

Table A- 116 Analog input representation for voltage (SB and EM)

System Voltage Measuring Range

Decimal Hexadecimal ±10 V ±5 V ±2.5 V ±1.25 V
32767 7FFF1 11.851 V 5.926 V 2.963 V 1.481 V Overflow
32512 7F00
32511 7EFF 11.759 V 5.879 V 2.940 V 1.470 V Overshoot range
27649 6C01
27648 6C00 10 V 5V 2.5 V 1.250 V Rated range
20736 5100 7.5 V 3.75 V 1.875 V 0.938 V
1 1 361.7 μV 180.8 μV 90.4 μV 45.2 μV
0 0 0V 0V 0V 0V
-1 FFFF
-20736 AF00 -7.5 V -3.75 V -1.875 V -0.938 V
-27648 9400 -10 V -5 V -2.5 V -1.250 V
-27649 93FF Undershoot range
-32512 8100 -11.759 V -5.879 V -2.940 V -1.470 V
-32513 80FF Underflow
-32768 8000 -11.851 V -5.926 V -2.963 V -1.481 V
1 7FFF can be returned for one of the following reasons: overflow (as noted in this table), before valid values are available
(for example immediately upon a power up), or if a wire break is detected.

Table A- 117 Analog input representation for current (SB and EM)

System Current measuring range

Decimal Hexadecimal 0 mA to 20 mA 4 mA to 20 mA
32767 7FFF 23.70 mA 22.96 mA Overflow
32512 7F00
32511 7EFF 23.52 mA 22.81 mA Overshoot range
27649 6C01
27648 6C00 20 mA 20 mA Nominal range
20736 5100 15 mA 16 mA
1 1 723.4 nA 4 mA + 578.7 nA
0 0 0 mA 4 mA
-1 FFFF Undershoot range
-4864 ED00 -3.52 mA 1.185 mA
-4865 ECFF Underflow
-32768 8000

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A.4.7 Measurement ranges of the analog outputs for voltage and current (SB and EM)

Table A- 118 Analog output representation for voltage (SB and EM)

System Voltage Output Range

Decimal Hexadecimal ± 10 V
32767 7FFF See note 1 Overflow
32512 7F00 See note 1
32511 7EFF 11.76 V Overshoot range
27649 6C01
27648 6C00 10 V Rated range
20736 5100 7.5 V
1 1 361.7 μ V
0 0 0V
-1 FFFF -361.7 μ V
-20736 AF00 -7.5 V
-27648 9400 -10 V
-27649 93FF Undershoot range
-32512 8100 -11.76 V
-32513 80FF See note 1 Underflow
-32768 8000 See note 1
1 In an overflow or underflow condition, analog outputs will take on the substitute value of the STOP mode.

Table A- 119 Analog output representation for current (SB and EM)

System Current output range

Decimal Hexadecimal 0 mA to 20 mA 4 mA to 20 mA
32767 7FFF See note 1 See note 1 Overflow
32512 7F00 See note 1 See note 1
32511 7EFF 23.52 mA 22.81 mA Overshoot range
27649 6C01
27648 6C00 20 mA 20 mA Rated range
20736 5100 15 mA 16 mA
1 1 723.4 nA 4 mA + 578.7 nA
0 0 0 mA 4mA
-1 FFFF 4 mA to 578.7 nA Undershoot range
-6912 E500 0 mA
-6913 E4FF Not possible. Output value limited to 0 mA.
-32512 8100
-32513 80FF See note 1 See note 1 Underflow
-32768 8000 See note 1 See note 1
1 In an overflow or underflow condition, analog outputs will take on the substitute value of the STOP mode.

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A.5 Thermocouple and RTD expansion modules (EMs)

A.5 Thermocouple and RTD expansion modules (EMs)

A.5.1 Thermocouple expansion modules (EMs)

A.5.1.1 EM AT04 thermocouple specifications

Table A- 120 General specifications

Model EM AT04 AI 4 x 16 bit TC

Article number 6ES7288-3AT04-0AA0
Dimensions W x H x D (mm) 45 x 100 x 81
Weight 125 grams
Power dissipation 1.5 W
Current consumption (SM Bus) 80 mA
Current consumption (24 V DC) 1 40 mA
1 20.4 to 28.8 V DC (Class 2, Limited Power, or sensor power from PLC)

Table A- 121 Analog inputs

Model EM AT04 AI 4 x 16 bit TC

Number of inputs 4
Range See Thermocouple selection table.
Nominal range (data word)
Overrange/underrange (data
word)
Overflow/underflow (data word)
Resolution Temperature 0.1 °C / 0.1 °F
Voltage 15 bits plus sign
Maximum withstand voltage ± 35
Noise rejection 85 dB for selected filter setting
(10 Hz, 50 Hz, 60 Hz or 400 Hz)
Common mode rejection > 120 dB at 120 V AC
Impedance ≥ 10 MΩ
Isolation Field to logic 500 V AC
Field to 24 V 500 V AC
DC
24 V DC to 500 V AC
logic
Channel to channel isolation --
Accuracy See Thermocouple selection table.
Repeatability ±0.05% FS
Measuring principle Integrating

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Model EM AT04 AI 4 x 16 bit TC

Module update time See Filter selection table.
Cold junction error ±1.5 °C
Cable length (meters) 100 m to sensor max.
Wire resistance 100 Ω max.

Table A- 122 Diagnostics

Model EM AT04 AI 4 x 16 bit TC

Overflow/underflow 1 Yes
Wire break (current mode only) 2 Yes
24 V DC low voltage 1 Yes
1 The overflow, underflow and low voltage diagnostic alarm information will be reported in the analog data values even if
the alarms are disabled in the module configuration.
2 When wire break alarm is disabled and an open wire condition exists in the sensor wiring, the module may report ran-
dom values.

The EM AT04 Thermocouple (TC) analog expansion module measures the value of voltage
connected to the module inputs. The temperature measurement type can be either
"Thermocouple" or "Voltage".
● "Thermocouple": The value will be reported in degrees multiplied by ten (for example, 25.3
degrees will be reported as decimal 253).
● "Voltage": The nominal range full scale value will be decimal 27648.

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A.5 Thermocouple and RTD expansion modules (EMs)

Table A- 123 Wiring diagram for the EM AT04 Thermocouple 4 x 16 bit (6ES7288-3AT04-0AA0)

EM AT04 4 x 16 bit
(6ES7288-3AT04-0AA0)

Note: Connectors must be gold. See Appendix F, Spare Parts and other hardware for article number.

① TC 2, 3, 4, and 5 not shown connected for clarity.

Table A- 124 Connector pin locations for EM AT04 4 x 16 bit (6ES7288-3AT04-0AA0)

Pin X10 (gold) X11 (gold)

1 L+ / 24 V DC No connection
2 M / 24 V DC No connection
3 Functional Earth No connection
4 AI 0+ /TC AI 2+ /TC
5 AI 0- /TC AI 2- /TC
6 AI 1+ /TC AI 3+ /TC
7 AI 1- /TC AI 3- /TC

Note
Unused analog inputs should be shorted.
The thermocouple unused channels can be deactivated. No error will occur if an unused
channel is deactivated.

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A.5 Thermocouple and RTD expansion modules (EMs)

Thermocouples are formed whenever two dissimilar metals are electrically bonded to each
other. A voltage is generated that is proportional to the junction temperature. This voltage is
small; one microvolt could represent many degrees. Measuring the voltage from a
thermocouple, compensating for extra junctions, and then linearizing the result forms the
basis of temperature measurement using thermocouples.
When you connect a thermocouple to the EM AT04 Thermocouple module, the two
dissimilar metal wires are attached to the module at the module signal connector. The place
where the two dissimilar wires are attached to each other forms the sensor thermocouple.
Two more thermocouples are formed where the two dissimilar wires are attached to the
signal connector. The connector temperature causes a voltage that adds to the voltage from
the sensor thermocouple. If this voltage is not corrected, then the temperature reported will
deviate from the sensor temperature.
Cold junction compensation is used to compensate for the connector thermocouple.
Thermocouple tables are based on a reference junction temperature, usually zero degrees
Celsius. The cold junction compensation compensates the connector to zero degrees
Celsius. The cold junction compensation restores the voltage added by the connector
thermocouples. The temperature of the module is measured internally, and then converted to
a value to be added to the sensor conversion. The corrected sensor conversion is then
linearized using the thermocouple tables.
For optimum operation of the cold junction compensation, the thermocouple module must be
located in a thermally stable environment. Slow variation (less than 0.1 °C/minute) in
ambient module temperature is correctly compensated within the module specifications. Air
movement across the module will also cause cold junction compensation errors.
If better cold junction error compensation is needed, an external iso-thermal terminal block
may be used. The thermocouple module provides for use of a 0 °C referenced or 50 °C
referenced terminal block.
The ranges and accuracy for the different thermocouple types supported by the EM AT04
Thermocouple expansion module are shown in the table below.

Table A- 125 EM AT04 Thermocouple selection table

Type Under-range Nominal range Nominal range Over-range Normal range 3, 4 Normal range 1, 2
minimum1 low limit high limit maximum2 accuracy @ 25 °C accuracy -20
°C to 55 °C
J -210.0 °C -150.0 °C 1200.0 °C 1450.0 °C ±0.3 °C ±0.6 °C
K -270.0 °C -200.0 °C 1372.0 °C 1622.0 °C ±0.4 °C ±1.0 °C
T -270.0 °C -200.0 °C 400.0 °C 540.0 °C ±0.5 °C ±1.0 °C
E -270.0 °C -200.0 °C 1000.0 °C 1200.0 °C ±0.3 °C ±0.6 °C
R&S -50.0 °C 100.0 °C 1768.0 °C 2019.0 °C ±1.0 °C ±2.5 °C
B 0.0 °C 200.0 °C 800.0 °C -- ±2.0 °C ±2.5 °C
-- 800.0 °C 1820.0 °C 1820 °C ±1.0 °C ±2.3 °C
N -270.0 °C -200.0 °C 1300.0 °C 1550.0 °C ±1.0 °C ±1.6 °C
C 0.0 °C 100.0 °C 2315.0 °C 2500.0 °C ±0.7 °C ±2.7 °C

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A.5 Thermocouple and RTD expansion modules (EMs)

Type Under-range Nominal range Nominal range Over-range Normal range 3, 4 Normal range 1, 2
minimum1 low limit high limit maximum2 accuracy @ 25 °C accuracy -20
°C to 55 °C
TXK/XK(L) -200.0 °C -150.0 °C 800.0 °C 1050 °C ±0.6 °C ±1.2 °C
Voltage -32512 -27648 27648 32511 ±0.05% ±0.1%
-80mV 80mV
1 Thermocouple values below the under-range minimum value are reported as -32768.
2 Thermocouple values above the over-range maximum value are reported as 32767.
3 Internal cold junction error is ±1.5 °C for all ranges. This adds to the error in this table. The module requires at least 30
minutes of warm-up time to meet this specification.
4 In the presence of radiated radio frequency of 970 MHz to 990 MHz, the accuracy of the EM AT04 AI 4 x 16 bit TC may
be degraded.

Note
Thermocouple channel
Each channel on the Thermocouple expansion module can be configured with a different
thermocouple type (selectable in the software during configuration of the module).

Table A- 126 Noise reduction and update times for the EM AT04 Thermocouple

Rejection frequency selection Integration time 4 Channel module update time (seconds)
400 Hz (2.5 ms) 10 ms 1 0.143
60 Hz (16.6 ms) 16.67 ms 0.223
50 Hz (20 ms) 20 ms 0.263
10 Hz (100 ms) 100 ms 1.225
1 To maintain module resolution and accuracy when 400 Hz rejection is selected, the integration time is 10 ms. This
selection also rejects 100 Hz and 200 Hz noise.

It is recommended for measuring thermocouples that a 100 ms integration time be used. The
use of smaller integration times will increase the repeatability error of the temperature
readings.

Note
After power is applied, the module performs internal calibration for the analog-to-digital
converter. During this time the module reports a value of 32767 on each channel until valid
data is available on that channel. Your user program may need to allow for this initialization
time. Because the configuration of the module can vary the length of the initialization time,
you should verify the behavior of the module in your configuration. If required, you can
include logic in your user program to accommodate the initialization time of the module.

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Representation of analog values for Thermocouple Type J

A representation of the analog values of thermocouples type J is shown in the table below.

Table A- 127 Representation of analog values of thermocouples type J

Type J in °C Units Type J in °F Units

Decimal Hexadecimal Decimal Hexadecimal Range
> 1450.0 32767 7FFF > 2642.0 32767 7FFF Overflow
1450.0 14500 38A4 2642.0 26420 6734 Overrange
: : : : : :
1200.1 12001 2EE1 2192.2 21922 55A2
1200.0 12000 2EE0 2192.0 21920 55A0 Rated range
: : : : : :
-150.0 -1500 FA24 -238.0 -2380 F6B4
-150.1 -1501 FA23 -238.2 -2382 F6B2 Underrange
: : : : : :
-210.0 -2100 F7CC -346.0 -3460 F27C
< -210.0 -32768 8000 < -346.0 -32768 8000 Underflow1
1 Faulty wiring (for example, polarity reversal, or open inputs) or sensor error in the negative
range (for example, wrong type of thermocouple) may cause the thermocouple module to
signal underflow.

A.5.2 RTD expansion modules (EMs)

EM RTD specifications

Table A- 128 General specifications

Technical data EM RTD 2 x 16 bit (EM AR02) EM RTD 4 x 16 bit (EM AR04)
Article number 6ES7288-3AR02-0AA0 6ES7288-3AR04-0AA0
Dimensions W x H x D (mm) 45 x 100 x 81 45 x 100 x 81
Weight 148.7 grams 150 grams
Power dissipation 1.5 W 1.5 W
Current consumption (SM Bus) 80 mA 80 mA
Current consumption (24 V DC) 1 40 mA 40 mA

Table A- 129 Analog inputs

Technical data EM RTD 2 x 16 bit (EM AR02) EM RTD 4 x 16 bit (EM AR04)
Number of inputs 2 4
Type Module referenced RTD and Ω Module referenced RTD and Ω

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A.5 Thermocouple and RTD expansion modules (EMs)

Technical data EM RTD 2 x 16 bit (EM AR02) EM RTD 4 x 16 bit (EM AR04)
Range See RTD Sensor selection table See RTD Sensor selection table
Nominal range (data word)
Overshoot/undershoot range
(data word)
Overflow/underflow (data word)
Resolution Temperature 0.1 °C / 0.1 °F 0.1 °C / 0.1 °F
Resistance 15 bits + sign bit 15 bits + sign bit
Maximum withstand voltage ±35 V ±35 V
Noise rejection 85 dB at 10 Hz / 50 Hz /60 Hz / 400 Hz 85 dB at 10 Hz / 50 Hz /60 Hz / 400 Hz
Common mode rejection >120 dB >120 dB
Impedance ≥10 M Ω ≥10 M Ω
Isolation Field side to 500 V AC 500 V AC
logic
Field to 24 V DC 500 V AC 500 V AC
24 V DC to logic 500 V AC 500 V AC
Channel to channel isolation 0 0
Accuracy See RTD Sensor selection table See RTD Sensor selection table
Repeatability ±0.05% FS ±0.05% FS
Maximum sensor dissipation 0.5 m W 0.5 m W
Measuring principle Sigma-delta Sigma-delta
Module update time See Noise reduction selection table See Noise reduction selection table
Cable length (max.), in meters 100 m to sensor max. 100 m to sensor max.
Wire re- except 10 Ω 20 Ω 20 Ω
sistance RTD
(max.) 10 Ω RTD 2.7 Ω 2.7 Ω

Table A- 130 Diagnostics

Technical data EM RTD 2 x 16 bit (EM AR02) EM RTD 4 x 16 bit (EM AR04)
Overflow/underflow 1,2 Yes Yes
Wire break 3 Yes Yes
24 V DC low voltage 1 Yes Yes
1 The overflow, underflow and low voltage diagnostic alarm information will be reported in the analog data values even if
the alarms are disabled in the module configuration.
2 For resistance ranges underflow detection is never enabled.
3 When wire break alarm is disabled and an open wire condition exists in the sensor wiring, the module may report ran-
dom values.

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The EM RTD analog expansion module measures the value of resistance connected to the
module inputs. The measurement type can be selected as either "Resistor" or "Thermal
resistor".
● "Resistor": The nominal range full scale value will be decimal 27648.
● "Thermal resistor": The value will be reported in degrees multiplied by ten (for example,
25.3 degrees will be reported as decimal 253).
The EM RTD module supports measurements with 2-wire, 3-wire and 4-wire connections to
the sensor resistor.

Table A- 131 Ranges and accuracy for the different sensors supported by the RTD expansion module

Temperature coef- RTD type Under range Nominal Nominal Over range Normal Normal
ficient minimum1 range low limit range high maximum2 range accu- range accu-
limit racy racy -20 ° C
@ 25 °C to 60 °C
Pt 0.003850 Pt 10 -243.0 °C -200.0 °C 850.0 °C 1000.0 °C ±1.0 °C ±2.0 °C
ITS90 Pt 50 -243.0 °C -200.0 °C 850.0 °C 1000.0 °C ±0.5 °C ±1.0 °C
DIN EN 60751 Pt 100
Pt 200
Pt 500
Pt 1000
Pt 0.003902 Pt 100 -243.0 °C -200.0 °C 850.0 °C 1000.0 °C ± 0.5 °C ±1.0 °C
Pt 0.003916 Pt 200 -243.0 °C -200.0 °C 850. 0°C 1000. 0°C ± 0.5 °C ±1.0 °C
Pt 0.003920
Pt 500
Pt 1000
Pt 0.003910 Pt 10 -273.2 °C -240.0 °C 1100. 0°C 1295 °C ±1.0 °C ±2.0 °C
Pt 50 -273.2 °C -240.0 °C 1100.0 °C 1295 °C ±0.8 °C ±1.6 °C
Pt 100
Pt 500
Ni 0.006720 Ni 100 -105.0 °C -60.0 °C 250.0 °C 295.0 °C ±0.5 °C ±1.0 °C
Ni 0.006180 Ni 120
Ni 200
Ni 500
Ni 1000
LG-Ni 0.005000 LG-Ni 1000 -105.0 °C -60.0 °C 250.0 °C 295.0 °C ±0.5 °C ±1.0 °C
Ni 0.006170 Ni 100 -105.0 °C -60.0 °C 180.0 °C 212.4 °C ±0.5 °C ±1.0 °C
Cu 0.004270 Cu 10 -240.0 °C -200.0 °C 260.0 °C 312.0 °C ±1.0 °C ±2.0 °C
Cu 0.004260 Cu 10 -60.0 °C -50.0 °C 200.0 °C 240.0 °C ±1.0 °C ±2.0 °C
Cu 50 -60.0 °C -50.0 °C 200.0 °C 240.0 °C ±0.6 °C ±1.2 °C
Cu 100
Cu 0.004280 Cu 10 -240.0 °C -200.0 °C 200.0 °C 240.0 °C ±1.0 °C ±2.0 °C
Cu 50 -240.0 °C -200.0 °C 200.0 °C 240.0 °C ±0.7 °C ±1.4 °C
Cu 100

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1 RTD values below the under-range minimum value report -32768.

2 RTD values above the over-range maximum value report +32767.

Table A- 132 Resistance

Range Under range Nominal range Nominal range Over range Normal range Normal range
minimum low limit high limit maximum1 accuracy @ 25 accuracy -20
°C °C to 60°C
150 Ω n/a 0 (0 Ω) 27648 (150 Ω) 176.383 Ω ±0.05% ±0.1%
300 Ω n/a 0 (0 Ω) 27648 (300 Ω) 352.767 Ω ±0.05% ±0.1%
600 Ω n/a 0 (0 Ω) 27648 (600 Ω) 705.534 Ω ±0.05% ±0.1%
1 Resistance values above the over-range minimum value are reported as +32767.

Note
The module reports 32767 on any activated channel with no sensor connected. If open wire
detection is also enabled, the module flashes the appropriate red LEDs.
When 500 Ω and 1000 Ω RTD ranges are used with other lower value resistors, the error
may increase to two times the specified error.
Best accuracy will be achieved for the 10 Ω RTD ranges if 4 wire connections are used.
The resistance of the connection wires in 2 wire mode will cause an error in the sensor
reading and therefore accuracy is not guaranteed.

Table A- 133 Noise reduction and update times for the RTD module

Rejection frequency selection Integration time Update time (seconds)

400 Hz (2.5 ms) 10 ms 1 4-/2-wire: 0.142
3-wire: 0.285
60 Hz (16.6 ms) 16.67 ms 4-/2-wire: 0.222
3-wire: 0.445
50 Hz (20 ms) 20 ms 4-/2-wire: 0.262
3-wire: .505
10 Hz (100 ms) 100 ms 4-/2-wire: 1.222
3-wire: 2.445
1 To maintain module resolution and accuracy when the 400 Hz filter is selected, the integration time is 10 ms. This selec-
tion also rejects 100 Hz and 200 Hz noise.

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A.5 Thermocouple and RTD expansion modules (EMs)

Note
After power is applied, the module performs internal calibration for the analog-to-digital
converter. During this time the module reports a value of 32767 on each channel until valid
data is available on that channel. Your user program may need to allow for this initialization
time. Because the configuration of the module can vary the length of the initialization time,
you should verify the behavior or the module in your configuration. If required, you can
include logic in your user program to accommodate the initialization time of the module.

Table A- 134 Wiring diagrams for the EM AR02 RTD 2 x 16 bit (6ES7288-3AR02-0AA0) and EM AR04
RTD 4 x 16 bit (6ES7288-3AR04-0AA0)

EM AR02 RTD 2 x 16 bit EM AR04 RTD 4 x 16 bit

(6ES7288-3AR02-0AA0) (6ES7288-3AR04-0AA0)

Note: Connectors must be gold. See Appendix F, Spare parts and other hardware, for article number.

① Loop-back unused RTD inputs

② 2-wire RTD ③ 3-wire RTD ④ 4-wire RTD
Note: Connectors must be gold. See Appendix F, Spare parts and other hardware for article number.

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Table A- 135 Connector pin locations for EM AR02 RTD 2 x 16 bit (6ES7288-3AR02-0AA0)

Pin X10 (gold) X11 (gold)

1 L+ / 24 V DC No connection
2 M / 24 V DC No connection
3 Functional Earth No connection
4 AI 0 M+/RTD AI 1 M+/RTD
5 AI 0 M-/RTD AI 1 M-/RTD
6 AI 0 I+/RTD AI 1 I+/RTD
7 AI 0 I-/RTD AI 1 I-/RTD

Table A- 136 Connector pin locations for EM AR04 RTD 4 x 16 bit (6ES7288-3AR04-0AA0)

Pin X10 (gold) X11 (gold) X12 (gold) X13 (gold)

1 L+ / 24 V DC No connection No connection No connection
2 M / 24 V DC No connection No connection No connection
3 Functional Earth No connection No connection No connection
4 AI 0 M+/RTD AI 1 M+/RTD AI 2 M+/RTD AI 3 M+/RTD
5 AI 0 M-/RTD AI 1 M-/RTD AI 2 M-/RTD AI 3 M-/RTD
6 AI 0 I+/RTD AI 1 I+/RTD AI 2 I+.RTD AI 3 I+/RTD
7 AI 0 I-/RTD AI 1 I-/RTD AI 2 I-/RTD AI 3 I/-/RTD

A.6 Digital signal boards

A.6.1 SB DT04 digital input/output specifications

Table A- 137 General specifications

Technical data SB Digital 2 x Inputs / 2 x Digital Outputs (DT04)

Article number 6ES7288-5DT04-0AA0
Dimensions W x H x D (mm) 35 x 52.2 x 16
Weight 18.1 grams
Power dissipation 1.0 W
Current consumption (5 V DC) 50 mA
Current consumption (24 V DC) 4 mA / Input used

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Table A- 138 Digital inputs

Technical data SB Digital 2 x Inputs / 2 x Digital Outputs (DT04)

Number of inputs 2
Type Sink (IEC Type 1 sink)
Rated voltage 24 V DC at 4 mA, nominal
Continuous permissible voltage 30 V DC max.
Surge voltage 35 V DC for 0.5 sec.
Logic 1 signal (min.) 15 V DC at 2.5 mA
Logic 0 signal (max.) 5 V DC at 1 mA
Isolation (field side to logic) 500 V AC for 1 minute
Isolation groups 1
Filter times Individually selectable on each channel:
μs: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, 12.8
ms: 0.2, 0.4, 0.8, 1.6, 3.2, 6.4, 12.8
Number of inputs on simultane- 2
ously
Cable length (max.), in meters Shielded: 500 m normal inputs
Unshielded: 300 m normal inputs

Table A- 139 Digital outputs

Technical data SB Digital 2 x Inputs / 2 x Digital Outputs (DT04)

Number of outputs 2
Output type Solid state - MOSFET (sourcing)
Voltage range 20.4 to 28.8 V DC
Logic 1 signal at max. current 20 V DC min.
Logic 0 signal at max. current 0.1 V DC max.
Rated current per point (max.) 0.5 A
Rated current per common 1A
(max.)
Lamp load 5W
On state contact resistance 0.6 Ω max.
Leakage current per point 10 μA max.
Surge current 5 A for 100 ms max.
Overload protection No
Isolation (field side to logic) 500 V AC for 1 minute
Isolation groups 1
Inductive clamp voltage L+ minus 48 V, 1 W dissipation
Switching delay 2 μs max. off to on
10 μs max. on to off
Output behavior in STOP Last value or substitute value (default value 0)

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A.6 Digital signal boards

Technical data SB Digital 2 x Inputs / 2 x Digital Outputs (DT04)

Number of outputs on simulta- 2
neously
Cable length (max.), in meters Shielded: 500 m normal inputs
Unshielded: 150 m normal inputs

Table A- 140 Wiring diagram for the SB DT04 2 Digital Input/2 Digital Output (6ES7288-5DT04-0AA0)

SB DT04 2 Digital Input/2 Digital Output (6ES7288-5DT04-0AA0)

Table A- 141 Connector pin locations for SB DT04 2 Digital Input/2 Digital Output (6ES7288-5DT04-
0AA0)

Pin X19
1 DQ f.0
2 DQ f.1
3 DI f.0
4 DI f.1
5 L+ / 24 V DC
6 M / 24 V DC

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A.7 Analog signal boards

A.7 Analog signal boards

A.7.1 SB AE01 analog input specifications

Table A- 142 General specifications

Technical data SB Analog 1 x Input (SB AE01)

Article number 6ES7288-5AE01-0AA0
Dimensions W x H x D (mm) 35 x 52.2 x 16
Weight 20 grams
Power dissipation 0.4 W
Current consumption (5 V DC) 50 mA (5 V and 3.3 combined)
Current consumption (24 V DC) None

Table A- 143 Analog inputs

Technical data SB Analog 1 x input (SB AE01)

Number of inputs 1
Type Voltage or current (differential)
Range ±10 V, ±5 V, ±2.5 V, or 0 to 20 mA
Resolution 11 bits + sign bit (voltage mode)
11 bits (current mode)
Full scale range (data word) -27,648 to 27,648
Accuracy (25 °C / 0 to 50 °C) Voltage mode: ±0.3 % / ±0.6 % of full scale
Current mode: ±0.3 % / ±0.6 % of full scale
Overshoot/undershoot range Voltage: 27,649 to 32,511 / -27,649 to -32,512
(data word) Current: 27,649 to 32,511 / -4864 to 0 (Refer to Analog input representation for voltage
and Analog input representation for current (Page 786).)
Overflow/underflow (data word) Voltage: 32,512 to 32,767 / -32,513 to -32,768
Current: 32,512 to 32,767 / -4,865 to -32,768 (Refer to Analog input representation for
voltage and Analog input representation for current (Page 786).)
Maximum withstand voltage / ±35 V / ±40 mA
current
Smoothing None, weak, medium, or strong (Refer to Analog input response times for step re-
sponse time (Page 785).)
Noise rejection 400, 60, 50, or 10 Hz
Measuring principle common 40 dB, DC to 60 Hz rejection
mode rejection
Operational signal range (signal Signal plus common mode voltage must be less than +35 V and greater than -35 V
plus common mode voltage)
Input impedance
Differential mode 220 KΩ (voltage) / 250 Ω (current)
Common mode 55 KΩ (voltage) / 55 Ω (current)

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A.7 Analog signal boards

Technical data SB Analog 1 x input (SB AE01)

Isolation (field side to logic) None
Cable length (meters) 100 m twisted and shielded

Table A- 144 Diagnostics

Model SB Analog 1 x input (SB AE01)

Overflow/underflow Yes
24 V DC low voltage None

SB AE01 wiring current transducers

Wiring current transducers are available as 2-wire transducers and 4-wire transducers as
shown below.

Table A- 145 Wiring diagram for the SB AE01 Analog 1 x Input (6ES7288-5AE01-0AA0)

SB AE01 - SB Analog Input 1 x Input (6ES7288-5AE01-0AA0)

① Connect "R" and "0+" for current applications.

Note: Connectors must be gold. See Appendix F,
Spare parts and other hardware for article num-
ber.

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Table A- 146 Connector pin locations for SB AE01 Analog Input 1 x Input (6ES7288-5AE01-0AA0)

Pin X19
1 No connection
2 No connection
3 AI R
4 AI 0+
5 AI 0+
6 AI 0-

A.7.2 SB AQ01 analog output specifications

Table A- 147 General specifications

Technical data SB Analog 1 x Output (SB AQ01)

Article number 6ES7288-5AQ01-0AA0
Dimensions W x H x D (mm) 35 x 52.2 x 16
Weight 17.4 grams
Power dissipation 1.5 W
Current consumption (5 V DC) 15 mA
Current consumption (24 V DC) 40 mA (no load)

Table A- 148 Analog outputs

Technical data SB Analog 1 x Output (SB AQ01)

Number of outputs 1
Type Voltage or current
Range ±10 V, 0 to 20 mA
Resolution Voltage: 11 bits + sign
Current: 11 bits
Full scale range (data word) -27,648 to 27,648 (-10 V to 10 V)
Refer to the output ranges for 0 to 27,648 (0 to 20 mA)
voltage and current.
Accuracy (25 °C / 0 to 55 °C) ±0.5% / ±1%
Settling time (95% of new value) Voltage: 300 μs (R), 750 μs (1 μF)
Current: 600 μs (1mH), 2 ms (10 mH)
Load impedance Voltage: ≥ 1000 ohms
Current: ≤ 600 ohms
Output behavior in STOP Last value, substitute value (default value 0)
Isolation (field side to logic) None
Cable length (max.), in meters 10 m twisted and shielded

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A.7 Analog signal boards

Table A- 149 Diagnostics

Technical data SB Analog 1 x Output (SB AQ01)

Overflow/underflow Yes
Short to ground (voltage mode Yes
only)
Wire break (current mode only) Yes

Table A- 150 Wiring diagram for the SB AQ01 Analog 1 x Output (6ES7288-5AQ01-0AA0)

SB AQ01 Analog 1 x Output (6ES7288-5AQ01-0AA0)

Table A- 151 Connector pin locations for SB AQ01 Analog 1 x Output (6ES7288-5AQ01-0AA0)

Pin X19
1 No connection
2 No connection
3 No connection
4 Functional Earth
5 AQ 0
6 AQ 0M

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A.8 RS485/RS232 signal boards

A.8 RS485/RS232 signal boards

A.8.1 SB RS485/RS232 specifications

Table A- 152 General specifications

Technical data SB RS485/RS232

Article number 6ES7288-5CM01-0AA0
Dimensions W x H x D (mm) 35 x 52.2 x 16
Weight 18.2 grams
Power dissipation 0.5 W
Current consumption (5 V DC) 50 mA
Current consumption (24 V DC) N/A

Table A- 153 RS485 Transmitter and receiver

Technical data SB RS485/RS232

Common mode voltage range -7 V to +12 V, 1 second, 3 VRMS continuous
Transmitter differential output 2 V min. at RL = 100 Ω
voltage 1.5 V min. at RL = 54 Ω
Termination and bias 4.7 K Ω to +5 V on TXD
4.7 K Ω to GND on RXD
Receiver input impedance 12 K Ω min.
Receiver threshold/sensitivity +/- 0.2 V min. 60 mV typical hysteresis
Isolation None
RS 485 signal to chassis ground
RS485 signal to CPU logic
common
Cable length, shielded With isolated repeater: 1000 m up to 187.5 Kbps
Without isolated repeater: 50 m

Table A- 154 RS232 Transmitter and receiver

Technical data SB RS485/RS232

Transmitter output voltage +/-5 V min. at RL = 3K Ω
Transmit output voltage +/- 15 V DC max.
Receiver input impedance 3 K Ω min.
Receiver threshold/sensitivity 0.8 V min. low, 2.4 max. high
0.5 V typical hysteresis
Receiver input voltage +/- 30 V DC max.

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A.8 RS485/RS232 signal boards

Technical data SB RS485/RS232

Isolation None
RS232 signal to chassis ground
RS232 signal to CPU logic
common
Cable length, shielded 10 m max.

Table A- 155 Wiring diagram for the SB CM01 RS485/RS232 (6ES7288-5CM01-0AA0)

SB CM01 RS485/RS232 (6ES7288-5CM01-0AA0)

Table A- 156 Connector pin locations for SB CM01 RS485/RS232 (6ES7288-5CM01-0AA0)

Pin X20
1 Functional Earth
2 Tx/B
3 RTS
4 M
5 Rx/A
6 5 V Out (Bias Voltage)

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A.9 Battery board signal boards (SBs)

A.9 Battery board signal boards (SBs)

A.9.1 SB BA01 Battery board

SB BA01 Battery board

The S7-200 SMART SB BA01 battery board provides for long-term backup of the real-time
clock. The battery board plugs into the signal board slot of the S7-200 SMART CPU
(firmware V2.0 and later versions). You must add the SB BA01 to the device configuration
and download the hardware configuration to the CPU for the SB BA01 to gain access to the
additional battery health reporting options.
When you purchase the SB BA01 battery board, it does not include the battery (type
CR1025). You must purchase the battery separately.

Note
The SB BA01 is mechanically designed to fit the CPUs with the firmware V2.0 and later
versions.

Table A- 157 General specifications

Technical data SB BA01 Battery Board

Article number 6ES7288-5BA01-0AA0
Dimensions W x H x D (mm) 35 x 52.2 x 16
Weight 20 grams
Power dissipation 0.6 W
Current consumption (5 V DC) 18 mA
Current consumption (24 V DC) None

Battery (not included) SB BA01 Battery Board

Hold up time Approximately 1 year
Battery type CR1025
Refer to Installing or replacing a battery in the SB BA01
battery board (Page 49)
Nominal voltage 3V
Nominal capacity 30 mAH

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A.10 EM DP01 PROFIBUS DP module

Diagnostics SB BA01 Battery Board

Critical battery level < 2.5 V
Battery diagnostic Low voltage indicator:
• Low battery voltage causes the LED on the BA01 panel
to illuminate with the red light continuously ON.
• Diagnostic alarm and/or digital output status of battery
low condition available
Battery status Battery status bit provided
0 = Battery OK
1 = Battery low
Battery status update Battery status is updated at power up and then once per day
while CPU is in RUN mode.

Table A- 158 Wiring diagram for the SB BA01 Battery board (6ES7288-5BA01-0AA0)

SB BA01 Battery board (6ES7288-5BA01-0AA0)

A.10 EM DP01 PROFIBUS DP module

Table A- 159 General specifications

Technical data EM DP01 PROFIBUS DP

Article number 6ES7288-7DP01-0AA0
Dimensions W x H x D (mm) 70 x 100 x 81
Weight 176.2 g
Power dissipation 1.5 W (no load)
V DC requirements
+5 V DC (SM Bus) 150 mA (no load)
+24 V DC See below

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Table A- 160 EM features

Technical data EM DP01 PROFIBUS DP module

Number of ports (limited pow- 1
er)
Electrical interface RS485
PROFIBUS DP / MPI baud 9.6, 19.2, 45.45, 93.75, 187.5, and 500 Kbps; 1.5, 3, 6, and 12 Mbps
rates (set automatically)
Protocols PROFIBUS DP slave and MPI slave
Cable length
Up to 93.7 Kbps 1200 m
187.5 Kbps 1000 m
500 Kbps 400 m
1 to 1.5 Mbps 200 m
3 to 12 Mbps 100 m
Network capabilities
Station address settings 0 to 99 (set by rotary switches)
Maximum stations per seg- 32
ment
Maximum stations per net- 126, up to 99 EM DP01 stations
work
MPI connections 6 total (1 reserved for an OP)

Table A- 161 Power supply

Technical data EM DP01 PROFIBUS DP

24 V DC input power requirements
Voltage range 20.4 to 28.8 V DC
(Class 2, Limited Power, or sensor power from PLC)
Maximum current:
Module only with port active 30 mA
Add 90 mA of 5 V port load 60 mA
Add 120 mA of 24 V port load 180 mA
Ripple noise (< 10 MHz) < 1 V peak to peak (maximum)
Isolation (field to logic) 1 500 V AC for 1 minute
5 V DC power on communications port
Maximum current per port 900 mA @ nominal 5 V
Current limit 2.7 A @ 5 V
Isolation (5 V DC to logic) 500 V AC for 1 minute
24 V DC power on communications port
Voltage range 20.4 to 28.8 V DC
Maximum current per port 120 mA @ nominal 24 V

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Technical specifications
A.10 EM DP01 PROFIBUS DP module

Technical data EM DP01 PROFIBUS DP

24 V DC input power requirements
Current limit 0.7 to 2.4 A
Isolation Not isolated, same circuit as input 24 V DC
1 No power is supplied to module logic by the 24 V DC supply. 24 V DC supplies power for the communications port.

A.10.1 S7-200 SMART CPUs that support the EM DP01 PROFIBUS DP module
The S7-200 SMART EM DP01 PROFIBUS DP module is an intelligent expansion module
designed to work with the S7-200 SMART CPUs, firmware version 2.1 or later, shown in the
following table.

Table A- 162 EM DP01 PROFIBUS DP module compatibility with S7-200 SMART CPUs, firmware
version 2.1 or later

CPU Description
ST20 CPU ST20 (DC/DC/DC)
SR20 CPU SR20 (AC/DC/Relay)
ST30 CPU ST30 (DC/DC/DC)
SR30 CPU SR30 (AC/DC/Relay)
ST40 CPU ST40 (DC/DC/DC)
SR40 CPU SR40 (AC/DC/Relay)
ST60 CPU ST60 (DC/DC/DC)
SR60 CPU SR60 (AC/DC/Relay)

A.10.2 Connector pin assignments for EM DP01

The RS485 communication serial port on the EM DP01 is RS485-compatible on a nine-pin
subminiature D female connector, in accordance with the PROFIBUS standard as defined in
the European Standard EN 50170. The following table shows the connector that provides
physical connection for the communication port and describes the communication port pin
assignments.

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Table A- 163 Pin assignments for the S7-200 SMART EM DP01

Pin Number Connector PROFIBUS

1 Shield
2 24 V Return
3 RS485 Signal B
4 Request-to-Send
5 5 V Return
6 +5 V (isolated)
7 +24 V
8 RS485 Signal A
9 NC

A.10.3 EM DP01 PROFIBUS DP module wiring diagram

Table A- 164 Wiring diagram for the EM DP01 PROFIBUS DP module (6ES7288-7DP01-0AA0

EM DP01 PROFIBUS DP module (6ES7288-7DP01-0AA0)

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A.11 S7-200 SMART cables

Table A- 165 Connector pin locations for EM DP01 PROFIBUS DP module (6ES7288-7DP01-0AA0)

Pin X80
1 L+ / 24 V DC
2 M / 24 V DC
3 Functional Earth

A.11 S7-200 SMART cables

A.11.1 S7-200 SMART I/O expansion cable

Table A- 166 S7-200 SMART Expansion cable

Technical Data
Article number 6ES7288-6EC01-0AA0
Cable length 1m
Weight 80 g

Refer to the installation section for information about installing and removing the S7-200
SMART expansion cable.

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A.11.2 RS-232/PPI Multi-Master Cable and USB/PPI Multi-Master Cable

A.11.2.1 Overview
RS-232/PPI Multi-Master Cable and USB/PPI Multi-Master Cable Specifications

Table A- 167 General Specifications

Technical Data RS-232/PPI Multi-Master cable USB/PPI Multi-Master cable

Article number 6ES7901-3CB30-0XA0 6ES7901-3DB30-0XA0
Supply voltage 14.4 to 28.8 VDC 14.4 to 28.8 VDC
Supply current at 24 V nominal supply 60 mA RMS max. 50 mA RMS max.
Isolation RS-485 to RS-232: 500 VDC RS-485 to USB: 500 VDC

RS-485 Side Electrical Characteristics

Common mode voltage range -7 V to +12 V, 1 second, 3 V RMS -7 V to +12 V, 1 second, 3 V RMS
continuous continuous
Receiver input impedance 5.4 kΩ min. including termination 5.4 kΩ min. including termination
Termination/bias 10 kΩ to +5 V on B, PROFIBUS pin 3 10 kΩ to +5 V on B, PROFIBUS pin 3
10 kΩ to GND on A, PROFIBUS pin 8 10 kΩ to GND on A, PROFIBUS pin 8
Receiver threshold/sensitivity ±0.2 V, 60 mV typical hysteresis ±0.2 V, 60 mV typical hysteresis
Transmitter differential output voltage 2 V min. at RL = 100 Ω, 2 V min. at RL = 100 Ω,
1.5 V min. at RL = 54 Ω 1.5 V min. at RL =54 Ω

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A.11 S7-200 SMART cables

RS-232 Side Electrical Characteristics

Receiver input impedance 3 kΩ min. -
Receiver threshold/sensitivity 0.8 V min. low, 2.4 V max. high -
0.5 V typical hysteresis
Transmitter output voltage ± 5 V min. at RL = 3 kΩ -

USB Side Electrical Characteristics

Full speed (12 MB/s), Human Interface Device (HID)
Supply current at 5 V - 50 mA max.
Power down current - 400 µA max.

Features
You can use the RS232/PPI Multi-Master cable with the S7-200 SMART CPUs in Freeport
mode. See the Freeport mode for more information.
The USB cable requires the STEP 7-Micro/WIN SMART V2.3 (or later) programming
software for operation.

A.11.2.2 RS-232/PPI Multi-Master Cable

Table A- 168 RS-232/PPI Multi-Master Cable - Pin-outs for RS-485 to RS-232 Local Mode Connector

RS-485 Connector Pin-out RS-232 Local Connector Pin-out

Pin Number Signal description Pin number Signal Description
1 No connect 1 Data Carrier Detect (DCD) (not used)
2 24 V Return (RS-485 logic 2 Receive Data (RD) (output from
ground) PC/PPI cable)
3 Signal B (RxD/TxD+) 3 Transmit Data (TD) (input to PC/PPI
cable)
4 RTS (TTL level) 4 Data Terminal Ready (DTR)1
5 No connect 5 Ground (RS-232 logic ground)
6 No connect 6 Data Set Ready (DSR) 1
7 24 V Supply 7 Request To Send (RTS) (not used)
8 Signal A (RxD/TxD-) 8 Clear To Send (CTS) (not used)
9 Protocol select 9 Ring Indicator (RI) (not used)
1 Pins 4 and 6 are connected internally.

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Table A- 169 RS-232/PPI Multi-Master Cable - Pin-outs for RS-485 to RS-232 Remote Mode Con-
nector

RS-485 Connector Pin-out RS-232 Remote Connector Pin-out 1

Pin Number Signal Description Pin Num- Signal Description
ber
1 No connect 1 Data Carrier Detect (DCD) (not used)
2 24 V Return (RS-485 logic 2 Receive Data (RD) (input to
ground) PC/PPI cable)
3 Signal B (RxD/TxD+) 3 Transmit Data (TD) (output from
PC/PPI cable)
4 RTS (TTL level) 4 Data Terminal Ready (DTR) 2
5 No connect 5 Ground (RS-232 logic ground)
6 No connect 6 Data Set Ready (DSR) 2
7 24 V Supply 7 Request To Send (RTS) (output from
PC/PPI cable)
8 Signal A (RxD/TxD-) 8 Clear To Send (CTS) (not used)
9 Protocol select 9 Ring Indicator (RI) (not used)
1 A conversion from female to male, and a conversion from 9-pin to 25-pin is required for modems.
2 Pins 4 and 6 are connected internally.

Use the RS-232/PPI Multi-Master Cable for Freeport operation

For connection directly to your personal computer:
● Set the PPI/Freeport mode (Switch 5=0)
● Set the baud rate (Switches 1, 2, and 3)
● Set Local (Switch 6=0). The Local setting is the same as setting the PC/PPI cable to
DCE.
● Set the Protocol select to 10 Bit (Switch 7=1). See Note below.
For connection to a modem:
● Set the PPI/Freeport mode (Switch 5=0)
● Set the baud rate (Switches 1, 2, and 3)
● Set Remote (Switch 6=1). The Remote setting is the same as setting the PC/PPI cable to
DTE.
● Set the Protocol select to 10 Bit (Switch 7 = 1). See Note below.

Note
The CRxxs CPUs require the protocol select switch 7 to be set to 1 to allow Freeport mode.
Setting switch 7 to 0 disables Freeport mode in the CRxxs CPUs.
The SR and ST CPUs ignore the select switch 7 setting.

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Technical specifications
A.11 S7-200 SMART cables

RS-232/PPI Multi-Master cable dimensions, label and LEDs

The following figure shows the RS-232/PPI Multi-Master Cable dimensions, label and LEDs.

LED Color Description

Tx Green RS-232 transmit indicator
Rx Green RS-232 receive indicator
PPI Green RS-485 transmit indicator

A.11.2.3 USB/PPI Multi-Master Cable

To use the USB cable, you must have STEP 7-Micro/WIN SMART V2.3 (or later) installed. It
is recommended that you use the USB cable only with S7-200 SMART CPUs firmware
version V2.3 (or later).
The USB cable does not support Freeport communications.

Note
If you use this cable with S7-200 SMART CPU versions prior to V2.3, certain operations are
not possible (for example, downloading the user program).

Note
Attaching a USB-PPI cable to the CPU's RS485 port forces the CPU to exit Freeport mode
and enable PPI mode. This allows STEP 7-Micro/WIN SMART V2.3 to regain control of the
the CPU.

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 Technical specifications
A.11 S7-200 SMART cables

Table A- 170 USB/PPI Multi-Master cable - Pin-outs for the RS-485 to USB Series "A" Connector

RS-485 Connector Pin-out USB Connector Pin-out

Pin Number Signal Description Pin Number Signal Description
1 No connect 1 USB -DataP
2 24 V Return (RS-485 logic 2 USB -DataM
ground)
3 Signal B (RxD/TxD+) 3 USB 5 V
4 RTS (TTL level) 4 USB logic ground
5 No connect - -
6 No connect - -
7 24 V Supply - -
8 Signal A (RxD/TxD-) - -
9 Protocol select - -

The following figure shows theUSB/PPI Multi-Master Cable dimensions and LEDs.

Figure A-1 USB/PPI Multi-Master Cable Dimensions and LEDs

LED Color Description

Tx Green USB transmit indicator
Rx Green USB receive indicator
PPI Green RS-485 transmit indicator

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Calculating a power budget B
B.1 Power budget
Your CPU has an internal power supply that provides power for the CPU, the expansion
modules, signal boards, and other 24 V DC user power requirements. Use the following
information as a guide for determining how much power (or current) the CPU can provide for
your configuration. The new compact CPUs (CRs) do not support expansion modules or
signal boards.
Refer to the technical specifications for your particular CPU to determine the 24 V DC sensor
supply power budget, the 5 V DC logic budget supplied by your CPU and the 5 V DC power
requirements of the expansion modules and signal boards. Refer to the Calculating a power
budget to determine how much power (or current) the CPU can provide for your
configuration.
The standard CPU provides the 5 V DC logic power needed for any expansion in your
system. Pay careful attention to your system configuration to ensure that the CPU can
supply the 5 V DC power required by your selected expansion modules. If your configuration
requires more power than the CPU can supply, you must remove a module.

Note
If the CPU power budget is exceeded, you may not be able to connect the maximum number
of modules allowed for your CPU.

The standard CPU also provides a 24 V DC sensor supply that can supply 24 V DC for input
points, for relay coil power on the expansion modules, or for other requirements. If your
power requirements exceed the budget of the sensor supply, then you must add an external
24 V DC power supply to your system. You must manually connect the 24 V DC supply to
the input points or relay coils.

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 Calculating a power budget
B.1 Power budget

If you require an external 24 V DC power supply, ensure that the power supply is not
connected in parallel with the sensor supply of the CPU. For improved electrical noise
protection, it is recommended that the commons (M) of the different power supplies be
connected.

WARNING
Connecting power supplies safely
Connecting an external 24 V DC power supply in parallel with the 24 V DC sensor supply of
the CPU can result in a conflict between the two supplies as each seeks to establish its
own preferred output voltage level.
The result of this conflict can be shortened lifetime or immediate failure of one or both
power supplies, with consequent unpredictable operation of the PLC system. Unpredictable
operation could result in death or serious injury to personnel, and/or damage to equipment.
The DC sensor supply of the CPU and any external power supply should provide power to
different points. A single connection of the commons is allowed.

Some of the 24 V DC power input ports in the S7-200 SMART system are interconnected,
with a common logic circuit connecting multiple M terminals. For example, the following
circuits are interconnected when designated as "not isolated" in the data sheets: the 24 V
DC power supply of the CPU, the power input for the relay coil of an EM, or the power supply
for a non-isolated analog input. All non-isolated M terminals must connect to the same
external reference potential.

WARNING
Avoiding unwanted current flow
Connecting non-isolated M terminals to different reference potentials will cause unintended
current flows that may cause damage or unpredictable operation in the PLC and any
connected equipment.
Failure to comply with these guidelines could cause damage or unpredictable operation
which could result in death or severe personal injury and/or property damage.
Always ensure that all non-isolated M terminals in an S7-200 SMART system are
connected to the same reference potential.

Refer to the technical specifications for your particular CPU (Page 719) to determine the
24 V DC sensor supply power budget, the 5 V DC logic budget supplied by your CPU and
the 5 V DC power requirements of the expansion modules and signal boards.

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Calculating a power budget
B.2 Calculating a sample power requirement

B.2 Calculating a sample power requirement

Calculating a sample power requirement

The following table shows a sample calculation of the power requirements for a CPU that
includes the following:
● CPU SR40 AC/DC/Relay
● 3 each EM Digital Output 8 x Relay (EM DR08)
● 1 each EM Digital 8 x Inputs (EM DE08)
This installation has a total of 32 inputs and 40 outputs.

Note
The CPU has already allocated the power required to drive the CPUs internal relay coils.
You do not need to include the internal relay coil power requirements in a power budget
calculation.

The CPU in this example provides sufficient 5 V DC current, but does not provide enough
24 V DC current from the sensor supply for all of the inputs and expansion relay coils. The
I/O requires 392 mA and the CPU provides 300 mA. This installation requires an additional
source of at least 92 mA of 24 V DC power to operate all the included 24 V DC inputs and
outputs.

Table B- 1 Calculation of the power budget for a sample configuration

CPU power budget 5 V DC 24 V DC

CPU SR40 AC/DC/Relay 1400 mA 300 mA
minus
System requirements 5 V DC 24 V DC
CPU SR40, 24 inputs 24 * 4 mA = 96 mA
Slot 0: EM DR08 120 mA 8 * 11 mA = 88 mA
Slot 1: EM DR08 120 mA 8 * 11 mA = 88 mA
Slot 2: EM DR08 120 mA 8 * 11 mA = 88 mA
Slot 3: EM DE08 105 mA 8 * 4 mA = 32 mA

Total requirements 465 mA 392 mA

equals
Current balance 5 V DC 24 V DC
Current balance total 275 mA (92 mA)

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 Calculating a power budget
B.3 Calculating your power requirement

B.3 Calculating your power requirement

Calculating your power requirement

Use the table below to determine how much power (or current) the CPU can provide for your
configuration. Refer to the technical specifications (Page 714) for the power budgets of your
CPU model and the power requirements of your digital modules, analog modules or signal
boards.

Table B- 2 Power budget

Power budget 5 V DC 24 V DC

minus
System requirements 5 V DC 24 V DC

Total requirements
equals
Current balance 5 V DC 24 V DC
Current balance total

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Error codes C
C.1 Timestamp mismatch
This warning message indicates that the timestamps for the project do not match the
timestamps for the program in the PLC. This may indicate that the programs are different, in
which case it would be dangerous to continue the current operation. However, the programs
might be functionally identical and still have different timestamps.

What actions modify the program timestamps?

Each program contains two distinct timestamps; the "Created" timestamp and the "Last
Modified" timestamp. The created timestamp is set when the project is created by the New
Project option. The Created timestamp is not affected by any user edits or program
compilation.
The Last Modified timestamp is used to indicate when the user last modified the program.
There are many conditions that cause the Last Modified timestamp to be set:
1. An edit of instructions or operands in the program block editor.
2. Adding, deleting, or modifying a variable or global symbol.
3. Adding or deleting a POU.
4. Compiling the program block.
5. Downloading the program block (this automatically compiles the program block and
therefore sets the last modified timestamp).
Note that although all of these actions will cause the last modified timestamp to be set, this
does not necessarily mean that the programs are different. For this reason, STEP 7-
Micro/WIN SMART provides the "Compare" option, to allow you to determine whether the
programs are really different

How do I tell if the programs are really different?

You can choose to compare the program block in the PLC with the project's program block
by clicking the "Compare" button. The results of this comparison allow you to determine
whether to continue the status operation.

How do I synchronize timestamps?

Downloading a new project to the PLC synchronizes the timestamps, which allows you to run
status.

S7-200 SMART
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 Error codes
C.2 PLC non-fatal error codes

C.2 PLC non-fatal error codes

PLC compiler and run-time errors are non-fatal errors. Non-fatal errors can degrade some
aspect of the performance of your PLC, but do not render the PLC incapable of executing
the user program or updating the I/O.
● Run-time programming errors are non-fatal error conditions created by your program
while the program is being executed. An example of this is an indirect-address pointer,
which was valid when the program compiled, and then modified by program execution to
point to an out-of-range address. Access the PLC Information from the PLC menu ribbon
strip to determine what type of error has occurred.
You can correct run-time programming errors only by modifying the user program. The
CPU clears the run-time programming errors at the next transition from STOP to RUN
mode.
● PLC compiler errors (or program-compile errors) prevent you from downloading the
program to the PLC. STEP 7-Micro/WIN SMART detects compile errors when you
compile or download (Page 40) the program, and shows errors in the output window. If
there is a compile error, the PLC retains the current program that is resident in the PLC.
I/O errors are also non-fatal errors. When problems occur with the I/O of the CPU, signal
board, and expansion modules, the PLC records the error information in special memory
(SM) bits that your program can monitor and evaluate.

Non-fatal error codes

Hexadecimal error Non-fatal PLC program compiler errors

code
0080 The program is too large for the CPU; please reduce the program size
0081 Logic stack underflow; split the network into multiple networks
0082 Illegal instruction; check instruction mnemonics
0083 Illegal instruction before end of main program; remove incorrect instruction
0085 Illegal combination of FOR/NEXT; add FOR instruction or delete NEXT in-
struction
0086 Illegal combination of FOR/NEXT; add NEXT instruction or delete FOR in-
struction
0087 Missing label or POU; add the appropriate label
0088 Illegal instruction before end of subroutine; add RET to the end of the subrou-
tine or remove incorrect instruction
0089 Illegal instruction before end of interrupt routine; add RETI to the end of the
interrupt routine or remove incorrect instruction
008B Illegal jump in or out of a SCR segment
008C Duplicate label or POU name
008D Exceeded maximum label or POU number; ensure that the number of labels
allowed has not been exceeded
0090 Illegal operand
0091 Memory range error; check the operand ranges
0092 Illegal count operand; verify the maximum count size
0093 FOR/NEXT nesting level exceeded

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Error codes
C.2 PLC non-fatal error codes

Hexadecimal error Non-fatal PLC program compiler errors

code
0095 Missing LSCR instruction
0096 Missing SCRE instruction or illegal instruction before SCRE
0099 Too many password-protected POUs
009B Illegal index for a string operation
009D Illegal parameter detected in system block
009F Illegal program organization

Hexadecimal error Transition to RUN mode prevented (run inhibit conditions)

code
0070 Run inhibit due to memory card inserted
0071 Run inhibit due to missing configured device
0072 Run inhibit due to mismatched device configuration (note: this error also
includes device parameterization errors)
0073 Run inhibit due to attempted firmware update
0074 Run inhibit due to serious HW error on expansion module or signal board

Hexadecimal error Non-fatal run-time programming problem

code
0000 No non-fatal errors present
0001 HSC instruction enabled before executing HDEF instruction
0002 Input interrupt point already assigned to an HSC
0003 HSC input point already assigned to an input interrupt or other HSC
0004 Instruction not allowed in an interrupt routine
0005 Simultaneous HSC/PLS/motion instructions
0006 Indirect addressing error
0007 Time of day instructions data error
0008 Maximum user subroutine nesting level exceeded
0009 Simultaneous XMT/RCV instructions on Port 0
000A Execution of an HDEF instruction of a previously configured HSC
000B Simultaneous execution of XMT/RCV instructions on Port 1
000D Attempt to redefine pulse output while it is active
000E Number of PTO profile segment was set to 0
000F Illegal numeric value encountered in compare contact instruction
0013 Illegal PID loop table

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 Error codes
C.3 PLC non-fatal error SM flags

Hexadecimal error Non-fatal run-time programming problem

code
0014 Data log error:
• There are too many DATx_WRITE subroutine executions in one program
scan. Only 10 to 15 data log writes per second can be sustained. When
there are too many DATx-WRITE executions per second, then the allot-
ted memory will be full and for a short period of time no new data log rec-
ords are stored.
• Executing a data log write subroutine without first configuring a data log
with the data log wizard
0016 HSC or interrupt input point already assigned to motion
0017 PTO/PWM output point already assigned to motion
0019 Signal Board not present or not configured
001A Scan watchdog timeout.
001B Attempt to change time base on enabled PWM
001C Serious hardware error on expansion module or signal board
0090 Illegal operand
0091 Operand range error; check the operand ranges
0092 Illegal count operand; verify the maximum count size
0098 Illegal program edit in RUN mode
009A Attempt to switch into freeport mode inside a user interrupt routine
009B Illegal index for a string operation (user requested index=0)

See also
Special memory (SM) and system symbol names (Page 828)

C.3 PLC non-fatal error SM flags

Overview
Non-fatal errors are those that may degrade some aspect of PLC performance, but do not
render the PLC incapable of executing the user program and updating I/O. To help you in
debugging your program, information associated with error conditions is stored in Special
Memory (SM) locations (Page 828), which can be accessed by the user program. For
example, if you do not want to continue in RUN mode with certain non-fatal error conditions,
you can have the user program force a transition to STOP mode when the undesirable
condition occurs.
The following table lists and describes the Special Memory non-fatal error information.

SM bit Non-fatal error description SM byte Non-fatal error description

SM0.2 Retentive Data Lost SMB9 Module 0 I/O Error Byte
SM0.7 RTC_Lost SMB11 Module 1 I/O Error Byte

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Error codes
C.4 PLC fatal error codes

SM bit Non-fatal error description SM byte Non-fatal error description

SM1.3 Divide by Zero Error SMB13 Module 2 I/O Error Byte
SM3.0 Parity Error SMB15 Module 3 I/O Error Byte
SM4.0 Comm. Interrupt Queue Overflow SMB17 Module 4 I/O Error Byte
SM4.1 Input Interrupt Queue Overflow SMB19 Module 5 I/O Error Byte
SM4.2 Timed Interrupt Queue Overflow SMB29 Signal Board I/O Error Byte
SM4.3 Run-Time Programming Problem
SM5.0 I/O Error (any I/O error bit set)

C.4 PLC fatal error codes

Overview
Fatal errors cause the PLC to stop the execution of your program. Depending on the severity
of the error, a fatal error can render the PLC incapable of performing any or all functions.
The objective for handling fatal errors is to bring the PLC to a safe state from which the PLC
can respond to interrogations about the existing error conditions.
The PLC performs the following tasks when a fatal error is detected.
● Changes to STOP mode
● Turns on both the System Fault LED and the STOP LED
● Turns off the outputs
The PLC remains in this condition until the fatal error is corrected. The table shown below
provides a list with descriptions for the fatal error codes that can be read from the PLC.
STEP 7-Micro/WIN SMART displays the error codes generated by the PLC, along with a
brief description, in the PLC Information dialog. To access PLC information, click the PLC
button from the Information area of the PLC menu ribbon strip.
Once you have corrected the conditions that caused the fatal error, power-cycle the PLC or
perform a warm restart from STEP 7-Micro/WIN SMART. To perform a warm start, click the
Warm Start button in the Modify area of the PLC menu ribbon strip.
Restarting the PLC clears the fatal error condition and causes power-up diagnostic testing. If
another fatal error condition occurs, the PLC sets the System Fault LED again; otherwise,
the PLC begins normal operation.
There are several possible error conditions that can render the PLC incapable of
communication, in which case you cannot view the PLC error code. This type of error
indicates a hardware failure requiring the PLC module to be repaired; it cannot be fixed by
changes to the program or by clearing the PLC memory.

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 Error codes
C.4 PLC fatal error codes

Fatal error codes

Hexadecimal Description
error code
0000 No fatal errors present
0001 System firmware checksum error
0002 Compiled user program checksum error
0004 Permanent memory failed
0005 Permanent memory error on user program
0006 Permanent memory error on system block
0007 Permanent memory error on force data
0009 Permanent memory error on user data, DB1
000A Memory card failed
000B Memory card error on user program
000C Memory card error on system block
000D Memory card error on force data
000F Memory card error on user data, DB1
0010 Internal firmware error
0015 User program has compile error on power-up
0016 User data has compile error on power-up
0017 System block has compile error on power-up
0018 CPU HW identification data not available or corrupted
0019 HW watchdog timeout error
0x0020 PN SDB checksum error in internal flash

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Special memory (SM) and system symbol names D
D.1 SM (Special Memory) overview
The S7-200 SMART CPU provides special memory that contains system data. SMW is the
prefix that indicates a special memory word. SMB is the prefix that indicates a special
memory byte. You address individual bits as SM<byte number>.<bit number>. The System
Symbol table in STEP 7-Micro/WIN SMART displays the special memory.

SMB0 to SMB29, SMB480 to SMB515, SMB1000 to SMB1699, and SMB1800 to SMB1999 (S7-200
SMART read-only special memory)

The S7-200 SMART CPU writes new changes to the system data stored
in special memory.

SMB0 to SMB29, SMB480 to SMB515, SMB1000 to SMB1699, and

Read system status SMB1800 to SMB1999 are read-only from your program. If a program
from the CPU includes logic to write to a read-only SM address, STEP 7-Micro/WIN
SMART compiles the program without error. The CPU program compil-
er, however, will reject the program and display "Operand range error,
Download failed".
Your program can read data stored in special memory addresses, eval-
uate the current system status, and use conditional logic to decide how
to respond. In run mode, the continuous scanning of your program logic
provides continuous monitoring of system data.
● SMB0 (Page 830) System status bits
● SMB1 (Page 831) Instruction execution status bits
● SMB2 (Page 832) Freeport receive character
● SMB3 (Page 833) Freeport parity error
● SMB4 (Page 833) Interrupt queue overflow, run-time program error, interrupts enabled,
freeport transmitter idle, and forced value
● SMB5 (Page 834) I/O error status bits
● SMB6-SMB7 (Page 834) CPU ID, error status, and digital I/O points
● SMB8-SMB19 (Page 835) I/O module ID and errors
● SMW22-SMW26 (Page 836) Scan times
● SMB28-SMB29 (Page 836) Signal board ID and errors
● SMB480-SMB515 (Page 850) Data log status (read only)
● SMB1000-SMB1049 (Page 852) CPU hardware/firmware ID
● SMB1050-SMB1099 (Page 853) SB (signal board) hardware/firmware ID

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 Special memory (SM) and system symbol names
D.1 SM (Special Memory) overview

● SMB1100-SMB1399 (Page 853) EM (expansion module) hardware/firmware ID

● SMB1400-SMB1699 (Page 856) EM (expansion module) module-specific data
● SMB1800-SMB1999 (Page 856): PROFINET device status

Note
If your program used the range SMB1800 to SMB1999 and created in
STEP 7-Micro/WIN SMART V2.3 or previous versions, the program will be cleared in V2.4,
then you must reedit your program to use the other read/write SM addresses.

SMB30 to SMB194 and SMB566 to SMB749 (S7-200 SMART read/write special memory)

The S7-200 SMART CPU performs these actions:

• Reads configuration/control data from special memory
• Writes new changes to the system data in special memory.
Read system status Your program can read and write all SM addresses in this range. The
from CPU normal usage of SM data varies according to the function of each ad-
Write (send) control dress.
commands to the
CPU
SM addresses provide a means to access system status data, configure
system options, and control system functions. In run mode, continuous
scanning of your program provides for continuous access to special
system features.

● SMB30 (Port 0) and SMB130 (Port 1) (Page 836) Port configuration for the integrated
RS485 port (Port 0) and the CM01 Signal Board (SB) RS232/RS485 port (Port 1)
● SMB34-SMB35 (Page 837) Time intervals for timed interrupts
● SMB36-45 (HSC0), SMB46-55 (HSC1), SMB56-65 (HSC2), SMB136-145 (HSC3),
SMB146-SMB155 (HSC4), SMB156-SMB165 (HSC5) (Page 838) High-speed counter
configuration and operation
● SMB66-SMB85 (Page 843) PLS0 and PLS1 high-speed outputs
● SMB86-SMB94 and SMB186-SMB194 (Page 846) Receive message control
● SMW98 (Page 848) I/O expansion bus communication errors
● SMW100-SMW114 (Page 849) System alarms
● SMB130 (Page 836) Port configuration for the CM01 Signal Board (SB) RS232/RS485
port (Port 1) (See SMB30)
● SMB146-SMB155 (HSC4) and SMB156-SMB165 (HSC5) (Page 850) High-speed counter
configuration and operation (See SMB36)
● SMB166-SMB169 (Page 843) PTO0 profile definition table

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Special memory (SM) and system symbol names
D.2 SMB0: System status

● SMB176-SMB179 (Page 843) PTO1 profile definition table

● SMB186-SMB194 (Page 846) Receive message control (See SMB86-SMB94)
● SMB566-SMB575 (Page 843) PLS2 high-speed output
● SMB576-SMB579 (Page 843) PTO2 profile definition table
● SMB600-SMB649 (Page 851) Axis 0 open loop motion control
● SMB650-SMB699 (Page 852) Axis 1 open loop motion control
● SMB700-SMB749 (Page 852) Axis 2 open loop motion control

WARNING
Risks with STEP 7-Micro/WIN Version 4.0 or greater (.mwp files) with absolute special
memory (SM) addressing
You can open a program (.mwp file) from an earlier version of STEP 7-Micro/WIN in STEP
7-Micro/WIN SMART. If that program uses symbolic special memory (SM) addressing, then
insert the System Symbol table (Page 106) in your project. The symbols map correctly to
the current SM addresses. If, however, the program uses absolute SM addressing, those
absolute SM addresses might no longer exist.
Programs based on inconsistent definitions of SM addresses can result in unexpected
machine or process operation. Unexpected machine or process operation can cause death
or serious injury to personnel, and/or damage to equipment.
If you open an .mwp file in STEP 7-Micro/WIN SMART, delete the "S7-200 Symbols" table
and insert the "System Symbols" table. The symbols in the former .mwp program map to
the current SM address scheme. Convert any absolute SM addresses to use the
corresponding symbol name.

D.2 SMB0: System status

Special Memory Byte 0 (SM0.0 - SM0.7) provides eight bits the S7-200 SMART CPU
updates at the end of each scan cycle.

Table D- 1 SMB0 system status bits

S7-200 SMART SM address Description

symbol name
Always_On SM0.0 This bit is always TRUE.
First_Scan_On SM0.1 The CPU sets this bit to TRUE, for the first scan cycle, and sets it to FALSE thereaf-
ter. One use for this bit is to call an initialization subroutine.

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 Special memory (SM) and system symbol names
D.3 SMB1: Instruction execution status

S7-200 SMART SM address Description

symbol name
Retentive_Lost SM0.2 The CPU sets this bit TRUE for one scan cycle after:
• Reset to factory communication command
• Reset to factory memory card evaluation
• Evaluation of program transfer card in which a new system block was loaded from
the card.
• Problem with retentive record that the CPU stored on the last power down.
This bit can be used as either an error memory bit or as a mechanism to invoke a
special start-up sequence.
RUN_Power_Up SM0.3 The CPU sets this bit to TRUE for one scan cycle when RUN mode is entered from a
power-up or warm restart condition. This bit can be used to provide machine warm-up
time before starting an operation.
Clock_60s SM0.4 This bit provides a clock pulse. The bit is FALSE for 30 seconds and TRUE for 30
seconds, for a cycle time of one minute. This bit provides an easy-to-use delay or a
one-minute clock pulse.
Clock_1s SM0.5 This bit provides a clock pulse. The bit is FALSE for 0.5 seconds and then TRUE for
0.5 seconds for a cycle time of one second. This bit provides an easy-to-use delay or
a one-second clock pulse.
Clock_Scan SM0.6 This bit is a scan cycle clock that is TRUE for one scan and then FALSE for the next
scan. On subsequent scans the bit alternates between TRUE and FALSE. You can
use this bit as a scan counter input.
RTC_Lost SM0.7 This bit applies to CPU models that have a real-time clock. The CPU sets this bit to
TRUE for one scan cycle if the time on the real time clock device was reset or lost at
power-up. The program can use this bit as either an error memory bit or to invoke a
special start-up sequence.

D.3 SMB1: Instruction execution status

Special memory byte 1 (SM1.0 - SM1.7) provides execution status for various instructions,
such as table and math operations. These bits are set and reset by instructions at execution
time.

Table D- 2 SMB1 instruction execution status bits

S7-200 SMART SM address Description

symbol name
Result_0 SM1.0 Certain instructions set this bit to TRUE when the result of the operation is zero.
Overflow_Illegal SM1.1 Certain instructions set this bit to TRUE when either an overflow results or when
the instruction detects an illegal number value.
Neg_Result SM1.2 Math operations set this bit TRUE when the operation produces a negative result.
Divide_By_0 SM1.3 The CPU sets this bit TRUE when the program attempts a division by zero.
Table_Overflow SM1.4 The Add to Table (ATT) instruction sets this bit TRUE when the referenced data
table is full.
Table_Empty SM1.5 The CPU sets this bit TRUE when either LIFO or FIFO instructions attempt to read
from an empty table.

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Special memory (SM) and system symbol names
D.4 SMB2: Freeport receive character

S7-200 SMART SM address Description

symbol name
Not_BCD SM1.6 The CPU sets this bit TRUE for an illegal value (non-BCD) in a BCD to binary con-
version.
Not_Hex SM1.7 The CPU sets this bit TRUE for an illegal value (non-hex ASCII digit) during ASCII
to Hex (ATH) conversion.

D.4 SMB2: Freeport receive character

Special memory byte 2 is the Freeport receive character buffer. While in Freeport mode, the
CPU stores each character that the CPU receives in this byte for easy access by your
program.

Table D- 3 SMB2 Freeport received character

S7-200 SMART SM address Description

symbol name
Receive_Char SMB2 This byte contains each character that the CPU receives from Port 0 or Port 1 during
Freeport communication.

Note
Port 0 and Port 1 share SMB2 and SMB3
When the CPU receives a character on Port 0, note the following:
• The CPU executes the interrupt routine attached to that event (interrupt event 8).
• SMB2 contains the character received on Port 0.
• SMB3 contains the parity status of the received character.
Likewise, when the CPU receives a character on Port 1, note the following:
• The CPU executes the interrupt routine attached to that event (interrupt event 25).
• SMB2 contains the character received on Port 1.
• SMB3 contains the parity status of the received character.

S7-200 SMART
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 Special memory (SM) and system symbol names
D.5 SMB3: Freeport character error

D.5 SMB3: Freeport character error

The CPU sets SM3.0 TRUE when Freeport communication detects a parity, framing, break,
or overrun error on a received character. Use this bit to discard the message.

Table D- 4 SMB3 Freeport character error

S7-200 SMART SM address Description

symbol name
Parity_Err SM3.0 This bit indicates that the CPU received a parity, framing, break, or overrun error
from Port 0 or Port 1:
• FALSE: no error
• TRUE: error

D.6 SMB4: Interrupt queue overflow, run-time program error, interrupts

enabled, freeport transmitter idle, and value forced
Special memory byte 4 (SM4.0 - SM4.7) contains the interrupt queue overflow bits. These
bits indicate either that interrupts are occurring at a rate greater than the CPU can process or
that the global interrupt disable (DISI) instruction (Page 302) has disabled interrupts.
Other bits indicate:
● Enabled or disabled status of interrupts
● A run-time program error
● Freeport transmitter status
● One or more forced PLC memory values

Table D- 5 SMB4 system status

S7-200 SMART SM address Description

symbol name
Comm_Int_Ovr ** SM4.0 TRUE: Communication interrupt queue has overflowed.
Input_Int_Ovr ** SM4.1 TRUE: Input interrupt queue has overflowed.
Timed_Int_Ovr ** SM4.2 TRUE: Timed interrupt queue has overflowed.
RUN_Err SM4.3 TRUE: CPU has detected a run-time programming non-fatal error.
Int_Enable SM4.4 TRUE: Enabled interrupts exists
Xmit0_Idle SM4.5 TRUE: Port 0 transmitter is idle (FALSE: Transmission in progress).
Xmit1_Idle SM4.6 TRUE: Port 1 transmitter is idle (FALSE: Transmission in progress).
Force_On SM4.7 TRUE: Existence of forced PLC memory

** Use status bits SM4.0, SM4.1, and SM4.2 only inside an interrupt routine. The CPU resets these status bits when the
CPU empties the interrupt queue and returns control to the main program.

S7-200 SMART
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Special memory (SM) and system symbol names
D.7 SMB5: I/O error status

D.7 SMB5: I/O error status

Special Memory Byte 5 (SM5.0 - SM5.7) contains a status bit that indicates error conditions
in the I/O system.

Table D- 6 SMB5 I/O error status

S7-200 SMART SM address Description

symbol name
IO_Err SM5.0 This bit is set ON if any I/O errors are present.

D.8 SMB6-SMB7: CPU ID, error status, and digital I/O points
Special memory bytes 6 and 7 provide CPU information.

S7-200 SM address Read-only SMB6 and SMB7 (CPU ID, error status, and digital I/O point)
SMART
symbol
name
CPU_ID SMB6 MSB LSB
7 0
1 x x x c d 0 0
SM6.4 to 0 0 0 = CPU CR20s
SM6.6 0 0 1 = CPU CR40s
0 1 0 = CPU CR60s
0 1 1 = CPU SR20 / ST20
1 0 0 = CPU SR40 / ST40
1 0 1 = CPU SR60 / ST60
1 1 0 = CPU CR30s
1 1 1 = CPU SR30 / ST30
SM6.2 to c Configuration / parameterization
SM6.3 error
0 = no error, 1 = error
d Diagnostic alarm (See SMW100 for
alarm codes)
0 = no error, 1 = error
CPU_IO SMB7 MSB LSB
7 0
i i i i q q q q
SM7.0 to i i i i 0 to 15 bytes of digital input points
SM7.7 q q q q 0 to 15 bytes of digital output points

See also SMW100-SMW114 System alarm codes (Page 849)

S7-200 SMART
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 Special memory (SM) and system symbol names
D.9 SMB8-SMB19: I/O module ID and errors

D.9 SMB8-SMB19: I/O module ID and errors

SMB8 through SMB19 are organized in byte pairs for expansion modules 0 to 5.
The even-numbered byte of each pair is the module-identification register. These bytes
identify the module type, the I/O type, and the number of inputs and outputs.
The odd-numbered byte of each pair is the module error register. These bytes provide an
indication of any errors detected in the I/O for that module.

See also SMW100-SMW114 System alarm codes (Page 849)

S7-200 SMART
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Special memory (SM) and system symbol names
D.10 SMW22-SMW26: Scan times

D.10 SMW22-SMW26: Scan times

SMW22, SMW24, and SMW26 contain information on the scan time. You can read the last
scan time, minimum scan time, and maximum scan time (millisecond values).

Table D- 7 SMW22-SMW26 PLC scan times

S7-200 SMART SM address Description

symbol name
Last_Scan SMW22 Scan time of the last scan.
Minimum_Scan SMW24 Minimum scan time recorded since entering the RUN mode or since resetting these
values from the PLC Information dialog.
Maximum_Scan SMW26 Maximum scan time recorded since entering the RUN mode or since resetting
these values from the PLC Information dialog.

D.11 SMB28-SMB29: Signal board ID and errors

SMB28-SMB29 byte addresses store the signal board type and error status.

See also SMW100-SMW110 System alarm codes (Page 849)

D.12 SMB30: (Port 0) and SMB130: (Port 1)

SMB30 configures Port 0 (onboard RS485 port).

S7-200 SMART
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 Special memory (SM) and system symbol names
D.13 SMB34-SMB35: Time intervals for timed interrupts

SMB130 configures Port 1 (optional CM01 signal board).

You can read and write to SMB30 and SMB130. These bytes configure the respective
communication port for Freeport operation and provide selection of either Freeport or system
protocol support.

D.13 SMB34-SMB35: Time intervals for timed interrupts

Special memory bytes 34 and 35 control the time interval of timed interrupts 0 and 1
(Page 304). You can assign time intervals in 1-ms increments from 1 ms to 255 ms. The
CPU captures the time-interval value at the time that the CPU attaches the interrupt routine
to corresponding timed interrupt event. To change the time interval, you must reattach the
timed interrupt event to the same interrupt routine or to a different interrupt routine. You can
terminate a timed interrupt event by detaching the event.

Table D- 8 SMB34-SMB35 timed interrupt intervals

S7-200 SMART SM address Description

symbol name
Time_0_Intrvl SMB34 Timed interrupt 0: Time interval value (in 1 ms increments from 1 ms to 255 ms).
Time_1_Intrvl SMB35 Timed interrupt 1: Time interval value (in 1 ms increments from 1 ms to 255 ms).

S7-200 SMART
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Special memory (SM) and system symbol names
D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65 (HSC2), SMB136-SMB145 (HSC3),
SMB146-SMB155 (HSC4), SMB156-SMB165 (HSC5): high-speed counters

D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65

(HSC2), SMB136-SMB145 (HSC3), SMB146-SMB155 (HSC4),
SMB156-SMB165 (HSC5): high-speed counters
These bytes provide configuration and operation information for the high-speed counters:
● HSC0
● HSC1
● HSC2
● HSC3
● HSC4
● HSC5

Table D- 9 HSC0 configuration and operation

S7-200 SMART SM address Description

symbol name
HSC0_Status SMB36 HSC0 counter status
Note: Counter status bits are valid only while the CPU is executing an inter-
rupt routine that a high-speed counter event triggered.
SM36.0–SM36.4 Reserved
HSC0_Status_5 SM36.5 HSC0 current counting direction status bit: TRUE: Counting up
HSC0_Status_6 SM36.6 HSC0 current value equals preset value status bit: TRUE: Equal
HSC0_Status_7 SM36.7 HSC0 current value is greater than preset value status bit: TRUE: Greater
than
HSC0_Ctrl SMB37 HSC0 counter control
HSC0_Reset_Level SM37.0 HSC0 active level control bit for Reset: FALSE: Reset is active high, TRUE:
Reset is active low
SM37.1 Reserved
HSC0_Rate SM37.2 HSC0 counting rate selection for Quadrature counters: FALSE: 4x counting
rate; TRUE: 1x counting rate
HSC0_Dir SM37.3 HSC0 direction control bit: TRUE: Count up
HSC0_Dir_Update SM37.4 HSC0 update direction: TRUE: update direction
HSC0_PV_Update SM37.5 HSC0 update preset value: TRUE: Write new preset value to HSC0 preset
HSC0_CV_Update SM37.6 HSC0 update current value: TRUE: Write new current value to HSC0 cur-
rent
HSC0_Enable SM37.7 HSC0 enable bit: TRUE: enable

S7-200 SMART
838 System Manual, V2.4, 03/2019, A5E03822230-AG
 Special memory (SM) and system symbol names
D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65 (HSC2), SMB136-SMB145 (HSC3), SMB146-SMB1

S7-200 SMART SM address Description

symbol name
HSC0_CV SMD38 HSC0 new current value
You use SMD38 to set HSC0 current value to any value you choose. To
update the current value, write the new current value to SMD38; write 1 to
SM37.6; and execute the HSC instruction. The instruction then writes the
new current value to HSC0's current count register.
HSC0_PV SMD42 HSC0 new preset value
You use SMD42 to set HSC0 preset value to any value you choose. To
update the preset value, write the new preset value to SMD42; write 1 to
SM37.5; and execute the HSC instruction. The instruction then writes the
new preset value to HSC0's preset register.

Table D- 10 HSC1 configuration and operation

S7-200 SMART SM address Description

symbol name
HSC1_Status SMB46 HSC1 counter status
Note: Counter status bits are valid only while the CPU is executing an inter-
rupt routine that a high-speed counter event triggered.
SM46.0–SM46.4 Reserved
HSC1_Status_5 SM46.5 HSC1 current counting direction status bit: TRUE: Counting up
HSC1_Status_6 SM46.6 HSC1 current value equals preset value status bit: TRUE: Equal
HSC1_Status_7 SM46.7 HSC1 current value is greater than preset value status bit: TRUE: Greater
than
HSC1_Ctrl SMB47 HSC1 control
SM47.0-SM47.2 Reserved
HSC1_Dir SM47.3 HSC1 direction control bit: TRUE: Count up FALSE: Count down
HSC1_Dir_Update SM47.4 HSC1 update direction: TRUE: update direction
HSC1_PV_Update SM47.5 HSC1 update preset value: TRUE: Write new preset value to HSC1 preset
HSC1_CV_Update SM47.6 HSC1 update current value: TRUE: Write new current value to HSC1 cur-
rent
HSC1_Enable SM47.7 HSC1 enable bit: TRUE: enable HSC FALSE: disable HSC
HSC1_CV SMD48 HSC1 new current value
You use SMD48 to set HSC1 current value to any value you choose. To
update the current value, write the new current value to SMD48; write 1 to
SM47.6; and execute the HSC instruction. The instruction then writes the
new current value to HSC1's current count register.
HSC1_PV SMD52 HSC1 new preset value
You use SMD52 to set HSC1 preset value to any value you choose. To
update the preset value, write the new preset value to SMD52; write 1 to
SM47.5; and execute the HSC instruction. The instruction then writes the
new preset value to HSC1's preset register.

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 839
Special memory (SM) and system symbol names
D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65 (HSC2), SMB136-SMB145 (HSC3),
SMB146-SMB155 (HSC4), SMB156-SMB165 (HSC5): high-speed counters

Table D- 11 HSC2 configuration and operation

S7-200 SMART SM address Description

symbol name
HSC2_Status SMB56 HSC2 counter status
Note: Counter status bits are valid only while the CPU is executing an inter-
rupt routine that a high-speed counter event triggered.
SM56.0–SM56.4 Reserved
HSC2_Status_5 SM56.5 HSC2 current counting direction status bit: TRUE: Counting up
HSC2_Status_6 SM56.6 HSC2 current value equals preset value status bit: TRUE: Equal
HSC2_Status_7 SM56.7 HSC2 current value is greater than preset value status bit: TRUE: Greater
than
HSC2_Ctrl SMB57 HSC2 control
HSC2_Reset_Level SM57.0 HSC2 active level control bit for Reset: FALSE: Reset is active high; TRUE:
Reset is active low
SM57.1 Reserved
HSC2_Rate SM57.2 HSC2 counting rate selection for Quadrature counters: FALSE: 4x counting
rate; TRUE: 1x counting rate
HSC2_Dir SM57.3 HSC2 direction control bit: TRUE: Count up
HSC2_Dir_Update SM57.4 HSC2 update direction: TRUE: update direction
HSC2_PV_Update SM57.5 HSC2 update preset value: TRUE: Write new preset value to HSC2 preset
HSC2_CV_Update SM57.6 HSC2 update current value: TRUE: Write new current value to HSC2 cur-
rent
HSC2_Enable SM57.7 HSC2 enable bit: TRUE: enable
HSC2_CV SMD58 HSC2 new current value
You use SMD58 to set HSC2 current value to any value you choose. To
update the current value, write the new current value to SMD58; write 1 to
SM57.6; and execute the HSC instruction. The instruction then writes the
new current value to HSC2's current count register.
HSC2_PV SMD62 HSC2 new preset value
You use SMD62 to set HSC2 preset value to any value you choose. To
update the preset value, write the new preset value to SMD62; write 1 to
SM57.5; and execute the HSC instruction. The instruction then writes the
new preset value to HSC2's preset register.

Table D- 12 HSC3 configuration and operation

S7-200 SMART SM address Description

symbol name
HSC3_Status SMB136 HSC3 counter status
Note: Counter status bits are valid only while the CPU is executing an inter-
rupt routine that a high-speed counter event triggered.
SM136.0– Reserved
SM136.4
HSC3_Status_5 SM136.5 HSC3 current counting direction status bit: TRUE: Counting up
HSC3_Status_6 SM136.6 HSC3 current value equals preset value status bit: TRUE: Equal

S7-200 SMART
840 System Manual, V2.4, 03/2019, A5E03822230-AG
 Special memory (SM) and system symbol names
D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65 (HSC2), SMB136-SMB145 (HSC3), SMB146-SMB1

S7-200 SMART SM address Description

symbol name
HSC3_Status_7 SM136.7 HSC3 current value is greater than preset value status bit: TRUE: Greater
than
HSC3_Ctrl SMB137 HSC3 counter control
SM137.0– Reserved
SM137.2
HSC3Dir SM137.3 HSC3 direction control bit: TRUE: Count up
HSC3_Dir_Update SM137.4 HSC3 update direction: TRUE: Update direction
HSC3_PV_Update SM137.5 HSC3 update preset value: TRUE: Write new preset value to HSC3 preset
HSC3_CV_Update SM137.6 HSC3 update current value: TRUE: Write new current value to HSC3 cur-
rent
HSC3_Enable SM137.7 HSC3 enable bit: TRUE: enable
HSC3_CV SMD138 HSC3 new current value
You use SMD138 to set HSC3 current value to any value you choose. To
update the current value, write the new current value to SMD138; write 1 to
SM137.6; and execute the HSC instruction. The instruction then writes the
new current value to HSC3's current count register.
HSC3_PV SMD142 HSC3 new preset value
You use SMD142 to set HSC3 preset value to any value you choose. To
update the preset value, write the new preset value to SMD142; write 1 to
SM147.5; and execute the HSC instruction. The instruction then writes the
new preset value to HSC3's preset register.

Table D- 13 HSC4 configuration and operation

S7-200 SMART SM address Description

symbol name
HSC4_Status SMB146 HSC4 counter status
Note: Counter status bits are valid only while the CPU is executing an inter-
rupt routine that a high-speed counter event triggered.
SM146.0– Reserved
SM146.4
HSC4_Status_5 SM146.5 HSC4 current counting direction status bit: TRUE: Counting up
HSC4_Status_6 SM146.6 HSC4 current value equals preset value status bit: TRUE: Equal
HSC4_Status_7 SM146.7 HSC4 current value is greater than preset value status bit: TRUE: Greater
than
HSC4_Ctrl SMB147 HSC4 counter control
HSC4_Reset_Level SM147.0 HSC4 active level control bit for Reset: FALSE: Reset is active high, TRUE:
Reset is active low
SM147.1 Reserved
HSC4_Rate SM147.2 HSC4 Counting rate selection for Quadrature counters: FALSE: 4x counting
rate; TRUE: 1x counting rate
HSC4Dir SM147.3 HSC4 direction control bit: TRUE: Count up
HSC4_Dir_Update SM147.4 HSC4 update direction: TRUE: update direction
HSC4_PV_Update SM147.5 HSC4 update preset value: TRUE: Write new preset value to HSC4 preset

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 841
Special memory (SM) and system symbol names
D.14 SMB36-SMB45 (HSC0), SMB46-SMB55 (HSC1), SMB56-SM65 (HSC2), SMB136-SMB145 (HSC3),
SMB146-SMB155 (HSC4), SMB156-SMB165 (HSC5): high-speed counters

S7-200 SMART SM address Description

symbol name
HSC4_CV_Update SM147.6 HSC4 update current value: TRUE: Write new current value to HSC4 cur-
rent
HSC4_Enable SM147.7 HSC4 enable bit: TRUE: enable
HSC4_CV SMD148 HSC4 new current value
You use SMD148 to set HSC4 current value to any value you choose. To
update the current value, write the new current value to SMD148; write 1 to
SM147.6; and execute the HSC instruction. The instruction then writes the
new current value to HSC4's current count register.
HSC4_PV SMD152 HSC4 new preset value
You use SMD152 to set HSC4 preset value to any value you choose. To
update the preset value, write the new preset value to SMD152; write 1 to
SM147.5; and execute the HSC instruction. The instruction then writes the
new preset value to HSC4's preset register.

Table D- 14 HSC5 configuration and operation

S7-200 SMART SM address Description

symbol name
HSC5_Status SMB156 HSC5 counter status
Note: Counter status bits are valid only while the CPU is executing an inter-
rupt routine that a high-speed counter event triggered.
SM156.0– Reserved
SM156.4
HSC5_Status_5 SM156.5 HSC5 current counting direction status bit: TRUE: Counting up
HSC5_Status_6 SM156.6 HSC5 current value equals preset value status bit: TRUE: Equal
HSC5_Status_7 SM156.7 HSC5 current value is greater than preset value status bit: TRUE: Greater
than
HSC5_Ctrl SMB157 HSC5 counter control
HSC5_Reset_Level SM157.0 HSC5 active level control bit for Reset: FALSE: Reset is active high, TRUE:
Reset is active low
SM157.1 Reserved
HSC5_Rate SM157.2 HSC5 Counting rate selection for Quadrature counters: FALSE: 4x counting
rate; TRUE: 1x counting rate
HSC5Dir SM157.3 HSC5 direction control bit: TRUE: Count up
HSC5_Dir_Update SM157.4 HSC5 update direction: TRUE: Update direction
HSC5_PV_Update SM157.5 HSC5 update preset value: TRUE: Write new preset value to HSC5 preset
HSC5_CV_Update SM157.6 HSC5 update current value: TRUE: Write new current value to HSC5 cur-
rent
HSC5_Enable SM157.7 HSC5 enable bit: TRUE: Enable

S7-200 SMART
842 System Manual, V2.4, 03/2019, A5E03822230-AG
 Special memory (SM) and system symbol names
D.15 SMB66-SMB85 (PTO0/PWM0, PTO1/PWM1), SMB166-SMB169 (PTO0), SMB176-SMB179 (PTO1), and SMB566-S

S7-200 SMART SM address Description

symbol name
HSC5_CV SMD158 HSC5 new current value
You use SMD158 to set HSC5 current value to any value you choose. To
update the current value, write the new current value to SMD158; write 1 to
SM157.6; and execute the HSC instruction. The instruction then writes the
new current value to HSC5's current count register.
HSC5_PV SMD162 HSC5 new preset value
You use SMD162 to set HSC5 preset value to any value you choose. To
update the preset value, write the new preset value to SMD162; write 1 to
SM157.5; and execute the HSC instruction. The instruction then writes the
new preset value to HSC5's preset register.

D.15 SMB66-SMB85 (PTO0/PWM0, PTO1/PWM1), SMB166-SMB169

(PTO0), SMB176-SMB179 (PTO1), and SMB566-SMB579
(PTO2/PWM2): high-speed outputs
The S7-200 SMART CPU uses the following special memory to monitor and control the
pulse train outputs (PTO0 and PTO1) and pulse width modulation outputs (PWM0 and
PWM1) for the PLS (Pulse) instruction:
● SMB66-SMB85
● SMB166-SMB169
● SMB176-SMB179
The CPU uses SMB566-SMB579 to monitor and control pulse train output PTO2 and pulse
width modulation output PWM2.

Table D- 15 High-speed output 0 configuration and control

S7-200 SMART SM address Function

symbol name
PTO0_Status SMB66 PTO0 Status
PLS0_Abort_AE SM66.4 PTO0 profile was aborted due to an add error: FALSE: No abort; TRUE:
aborted
PLS0_Disable_UC SM66.5 PTO0 user manually disabled a PTO profile while it was running: FALSE:
Not disabled; TRUE: Manually disabled
PLS0_Ovr SM66.6 PTO0 pipeline overflow/underflow, loading pipeline while full or transfer-
ring an empty pipeline: FALSE: No overflow; TRUE: Pipeline over-
flow/underflow
PLS0_Idle SM66.7 PTO0 idle: FALSE: PTO in progress; TRUE: PTO is idle
PLS0_Ctrl SMB67 Monitor and control PTO0 (Pulse Train Output) and PWM0 (Pulse Width
Modulation) for Q0.0
PLS0_Cycle_Update SM67.0 PTO0/PWM0 update the cycle time or frequency value: FALSE: No up-
date; TRUE: Write new cycle time/frequency
PWM0_PW_Update SM67.1 PWM0 update the pulse width value: FALSE: No update; TRUE: Write
new pulse width

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 843
Special memory (SM) and system symbol names
D.15 SMB66-SMB85 (PTO0/PWM0, PTO1/PWM1), SMB166-SMB169 (PTO0), SMB176-SMB179 (PTO1), and
SMB566-SMB579 (PTO2/PWM2): high-speed outputs

S7-200 SMART SM address Function

symbol name
PTO0_PC_Update SM67.2 PTO0 update the pulse count value: FALSE: No update; TRUE: Write
new pulse count
PWM0_TimeBase SM67.3 PWM0 time base: FALSE: 1 μs/tick, TRUE: 1 ms/tick
SM67.4 Reserved
PTO0_Operation SM67.5 PTO0 select single/multiple segment operation: FALSE: Single;
TRUE:Multiple
PLS0_Select SM67.6 PTO0/PWM0 mode select: FALSE: PWM; TRUE: PTO
PLS0_Enable SM67.7 PTO0/PWM0 enable: FALSE: Disable; TRUE: Enable
PLS0_Cycle SMW68 Word data type: PWM0 cycle time value (2 to 65,535 units of time base);
PTO0 frequency value (1 to 65,535 Hz)
PWM0_PW SMW70 Word data type: PWM0 pulse width value (0 to 65,535 units of time base)
PTO0_PC SMD72 Double Word data type: PTO0 pulse count value (1 to 2,147,483,647)
PTO0_Seg_Num SMB166 Byte data type: The currently executing segment number for PTO0's
profile
PTO0_Profile_Offset SMW168 Word data type: Starting location of PTO0's profile table (byte offset from
V0)

Table D- 16 High-speed output 1 configuration and control

S7-200 SMART SM address Function

symbol name
PTO1_Status SMB76 PTO1 Status
PLS1_Abort_AE SM76.4 PTO1 profile was aborted due to an add error: FALSE: No abort;
TRUE:Aborted
PLS1_Disable_UC SM76.5 PTO1 user manually disabled a PTO profile while it was running: FALSE:
Not disabled; TRUE: Manually disabled
PLS1_Ovr SM76.6 PTO1 pipeline overflow/underflow, loading pipeline while full or transfer-
ring an empty pipeline: FALSE: No overflow; TRUE: Pipeline over-
flow/underflow
PLS1_Idle SM76.7 PTO1 idle: FALSE: PTO in progress; TRUE: PTO is idle
PLS1_Ctrl SMB77 Monitor and control PTO1 (Pulse Train Output) and PWM1 (Pulse Width
Modulation) for Q0.1
PLS1_Cycle_Update SM77.0 PTO1/PWM1 update the cycle time or frequency value: FALSE: No up-
date; TRUE: Write new cycle time/frequency
PWM1_PW_Update SM77.1 PWM1 update the pulse width value: FALSE: No update; TRUE: Write
new pulse width
PTO1_PC_Update SM77.2 PTO1 update the pulse count value: FALSE: No update; TRUE: Write
new pulse count
PWM1_TimeBase SM77.3 PWM1 time base: FALSE: 1 μs/tick, TRUE: 1 ms/tick
SM77.4 Reserved
PTO1_Operation SM77.5 PTO1 select single/multiple segment operation: FALSE: Single; TRUE:
Multiple
PLS1_Select SM77.6 PTO1/PWM1 mode select: FALSE: PWM; TRUE: PTO

S7-200 SMART
844 System Manual, V2.4, 03/2019, A5E03822230-AG
 Special memory (SM) and system symbol names
D.15 SMB66-SMB85 (PTO0/PWM0, PTO1/PWM1), SMB166-SMB169 (PTO0), SMB176-SMB179 (PTO1), and SMB566-S

S7-200 SMART SM address Function

symbol name
PLS1_Enable SM77.7 PTO1/PWM1 enable: FALSE: Disable; TRUE: Enable
PLS1_Cycle SMW78 Word data type: PWM1 cycle time value (2 to 65,535 units of time base);
PTO1 frequency value (1 to 65,535 Hz)
PWM1_PW SMW80 Word data type: PWM1 pulse width value (0 to 65,535 units of time base)
PTO1_PC SMD82 Double Word data type: PTO1 pulse count value (1 to 2,147,483,647)
PTO1_Seg_Num SMB176 Byte data type: The currently executing segment number for PTO1's
profile
PTO1_Profile_Offset SMW178 Word data type: Starting location of PTO1's profile table (byte offset from
V0)

Table D- 17 High-speed output 2 configuration and control

S7-200 SMART SM address Description

symbol name
PTO2_Status SMB566 PTO2 Status
PLS2_Abort_AE SM566.4 PTO2 profile was aborted due to an add error: FALSE: No abort;
TRUE:Aborted
PLS2_Disable_UC SM566.5 PTO2 user manually disabled a PTO profile while it was running: FALSE:
Not disabled; TRUE: Manually disabled
PLS2_Ovr SM566.6 PTO2 pipeline overflow/underflow, loading pipeline while full or transfer-
ring an empty pipeline: FALSE: No overflow; TRUE: Pipeline over-
flow/underflow
PLS2_Idle SM566.7 PTO2 idle: FALSE: PTO in progress; TRUE: PTO is idle
PLS2_Ctrl SMB567 Monitor and control PTO2 (Pulse Train Output) and PWM2 (Pulse Width
Modulation) for Q0.3
PLS2_Cycle_Update SM567.0 PTO2/PWM2 update the cycle time or frequency value: FALSE: No up-
date; TRUE: Write new cycle time/frequency
PWM2_PW_Update SM567.1 PWM2 update the pulse width value: FALSE: No update; TRUE: Write
new pulse width
PTO2_PC_Update SM567.2 PTO2 update the pulse count value: FALSE: No update; TRUE: Write
new pulse count
PLS2_TimeBase SM567.3 PWM2 time base: FALSE: 1 μs/tick, TRUE: 1 ms/tick
SM567.4 Reserved
PTO2_Operation SM567.5 PTO2 select single/multiple segment operation: FALSE: Single; TRUE:
Multiple
PLS2_Select SM567.6 PTO2/PWM2 mode select: FALSE: PWM; TRUE: PTO
PLS2_Enable SM567.7 PTO2/PWM2 enable: FALSE: disable; TRUE: enable
PLS2_Cycle SMW568 Word data type: PWM2 cycle time value (2 to 65,535 units of time base);
PTO2 frequency value (1 to 65,535 Hz)
PWM2_PW SMW570 Word data type: PWM2 pulse width value (0 to 65,535 units of time base)
PTO2_PC SMD572 Double Word data type: PTO2 pulse count value (1 to 2,147,483,647)
PTO2_Seg_Num SMB576 Byte data type: The currently executing segment number for PTO2's
profile
PTO2_Profile_Offset SMW578 Word data type: Starting location of PTO2's profile table (byte offset from
V0)

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Special memory (SM) and system symbol names
D.16 SMB86-SMB94 and SMB186-SMB194: Receive message control

D.16 SMB86-SMB94 and SMB186-SMB194: Receive message control

You use SMB86-SMB94 and SMB186-SMB194 to control and read status of the RCV
(Receive message) instruction (Page 188).

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 Special memory (SM) and system symbol names
D.16 SMB86-SMB94 and SMB186-SMB194: Receive message control

You use the bits of the message control byte define the criteria for identifying the message.
The message control byte also includes the start of message and end of message criteria.
To determine the start of a message, either of two sets of logically ANDed start-of-message
criteria must be true and must occur in sequence. "In sequence" means one of the following:
● Start character follows idle line
● Start character follows break
A logical OR of the end-of-message criteria determines the end of a message. The
equations for start and end criteria are as follows:
Start of message = (il AND sc) OR (bk AND sc)
End of message = ec OR tmr OR maximum character count reached

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Special memory (SM) and system symbol names
D.17 SMW98: Expansion I/O bus communication errors

D.17 SMW98: Expansion I/O bus communication errors

SMW98 gives you information about errors on the expansion I/O bus.

Table D- 18 SMW98 Expansion I/O bus communication error counter

S7-200 SMART SM address Description

symbol name (Read/Write)
EM_Parity_Err SMW98 The CPU increments this word each time the CPU detects a
parity error on the expansion I/O bus. Power cycling the CPU
clears the word or writing a zero to the word.

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D.18 SMW100-SMW114 System alarms

D.18 SMW100-SMW114 System alarms

Special memory words SMW100-SMW114 provide alarm and diagnostic error codes for
CPU, SB (signal board), and EM (expansion modules).

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Special memory (SM) and system symbol names
D.19 SMB130: Freeport control for port 1 (See SMB30)

D.19 SMB130: Freeport control for port 1 (See SMB30)

Refer to "SMB30: (Port 0) and SMB130: (Port 1)" (Page 836) for details.

D.20 SMB146-SMB155 (HSC4) and SMB156-SMB165 (HSC5)

Refer to "SMB36-45 (HSC0), SMB46-55 (HSC1), SMB56-65 (HSC2), SMB136-145 (HSC3),
SMB146-SMB155 (HSC4), SMB156-SMB165 (HSC5): high-speed counters" (Page 838) for
details.

D.21 SMB186-SMB194: Receive message control (See SMB86-SMB94)

Refer to "SMB86-SMB94 and SMB186-SMB194" (Page 846) for details.

D.22 SMB480-SMB515: Data log status

SMB480 through SMB515 are read-only special memory addresses that indicate the status
of Data log operations.

S7-200 SMART SM address Function

symbol name
DL0_InitResult SMB480 Initialization result code for Data Log 0: After power-up and after a down-
load of the System block, the CPU performs the data log analysis.
• 00H: data log OK
• 01H: initialization in progress
• 02H: data log file not found
• 03H: data log initialization error
• 04H to FEH: reserved
• FFH: data log not configured
DL1_InitResult SMB481 Initialization result code for Data Log 1 (See SMB 480 for result codes)
DL2_InitResult SMB482 Initialization result code for Data Log 2 (See SMB 480 for result codes)
DL3_InitResult SMB483 Initialization result code for Data Log 3 (See SMB 480 for result codes)
DL0_Maximum SMW500 Data log 0: Configured maximum allowed number of records
DL0_Current SMW502 Data log 0: Actual maximum allowed number of records
DL1_Maximum SMW504 Data log 1: Configured maximum allowed number of records
DL1_Current SMW506 Data log 1: Actual maximum allowed number of records
DL2_Maximum SMW508 Data log 2: Configured maximum allowed number of records
DL2_Current SMW510 Data log 2: Actual maximum allowed number of records
DL3_Maximum SMW512 Data log 3: Configured maximum allowed number of records
DL3_Current SMW514 Data log 3: Actual maximum allowed number of records

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 Special memory (SM) and system symbol names
D.23 SMB600-SMB749: Axis (0, 1, and 2) open loop motion control

D.23 SMB600-SMB749: Axis (0, 1, and 2) open loop motion control

Axis configuration and control SM addresses

Wizard-generated program code reads and writes the axis special memory data.

Axis data SM address Axis function

Axis 0 Axis 1 Axis 2
SMB600- SMB650- SMB600- Axis name (16 ASCII characters). The first character is the lowest numbered byte in
SMB615 SMB665 SMB615 the sequence.
SMB616- SMB616- SMB616- Reserved
SMB619 SMB619 SMB619
SMW620 SMW670 SMW720 Error code - See Axis of Motion error codes (Page 694)

Axis data SM address Axis function

Axis 0 Axis 1 Axis 2
SMB624 SMB674 SMB724 CUR_PF is a byte that indicates which profile the Axis of Motion is currently executing.
SMB625 SMB675 SMB725 CUR_STP is a byte that indicates which step in the profile the Axis of Motion is cur-
rently executing.
SMD626 SMD676 SMD726 CUR_POS is a double-word value that indicates the current position of the axis.
SMD630 SMD680 SMD730 CUR_SPD is a double-word value that indicates the current speed of the axis.

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Special memory (SM) and system symbol names
D.24 SMB650-SMB699: Axis 1 open loop motion control (See SMB600-SMB740)

Axis data SM address Axis function

Axis 0 Axis 1 Axis 2
SMB635- SMB685- SMB735- Reserved
SMB645 SMB695 SMB745
SMD646 SMD646 SMD746 V memory pointer to the configuration/profile table for the axis. A pointer value to an
area other than V memory is invalid.

D.24 SMB650-SMB699: Axis 1 open loop motion control (See SMB600-

SMB740)
Refer to "SMB600-SMB749: Axis (0, 1, and 2) open loop motion control (Page 851)" for
details.

D.25 SMB700-SMB749: Axis 2 open loop motion control (See SMB600-

SMB740)
Refer to "SMB600-SMB749: Axis (0, 1, and 2) open loop motion control (Page 851)" for
details.

D.26 SMB1000-SMB1049: CPU hardware/firmware ID

This CPU writes the information to special memory after a power-up or warm restart
transition. The SMB1000-SMB1049 section of special memory is read-only.

SM address Description
SMW1000 CPU vendor ID: (always 0x002A)
SMB1002 to SMB1021 CPU order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1022 to SMB1037 CPU serial number: ASCII characters, left-justified in field, padded with spaces
SMW1038 CPU hardware version: Represents the hardware E-stand; range = 0x0001 to 0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.

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D.27 SMB1050-SMB1099: SB (signal board) hardware/firmware ID

SM address Description
SMD1040 CPU firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1044 CPU firmware version counter (range 0x0000 to 0x00FF)
SMW1046 Reserved: Always 0x0000
SMW1048 CPU device type: Always 0x0001

D.27 SMB1050-SMB1099: SB (signal board) hardware/firmware ID

The CPU writes the signal board information to special memory after a power-up or warm
restart transition. The SMB1050-SMB1099 section of special memory is read-only.

SM address Description
SMW1050 Signal board vendor ID: 0x002A if a Siemens SB is present; 0x0000 if no SB is present
SMB1052 to SMB1071 Signal board order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1072 to SMB1087 Signal board serial number: ASCII characters, left-justified in field, padded with spaces
SMW1088 Signal board hardware version: Represents the hardware E-stand; range=0x0001 to 0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.
SMD1090 Signal board firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1094 Signal board firmware version counter (range 0x0000 to 0x00FF)
SMW1096 Reserved, always 0x0000
SMW1098 Signal board device type: I/O=0x0003, communications=0x0004, all other values reserved

D.28 SMB1100-SMB1399: EM (expansion module) hardware/firmware ID

The CPU writes expansion module information to special memory after a power-up or warm
restart transition. The SMB1100-SMB1399 section of special memory is read-only.

SM addresses for slot 0 Description

SMW1100 EM bus Slot 0 vendor ID: 0x002A if a Siemens EM is present; 0x0000 if no EM is present
SMB1102 to SMB1121 EM bus Slot 0 order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1122 to SMB1137 EM bus slot 0 serial number: ASCII characters, left-justified in field, padded with spaces
SMW1138 EM bus slot 0 hardware version: represents the hardware E-stand; range = 0x0001 to 0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.

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Special memory (SM) and system symbol names
D.28 SMB1100-SMB1399: EM (expansion module) hardware/firmware ID

SM addresses for slot 0 Description

SMD1140 EM bus slot 0 firmware version:
• Byte 0: ASCII ‘V’;
• Byte 1: Functional version,
• Byte 2: Minor change version,
• Byte 3: Bug fix version
SMW1144 EM bus slot 0 firmware version counter (range 0x0000 to 0x00FF)
SMW1146 Reserved, always 0x0000
SMW1148 EM bus slot 0 device type: I/O=0x0003, communications=0x0004, all other values reserved

SM addresses for slot 1 Description

SMW1150 EM bus slot 1 vendor ID: 0x002A if a Siemens EM is present; 0x0000 if no EM is present
SMB1152 to SMB1171 EM bus slot 1 order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1172 to SMB1187 EM bus slot 1: serial number: ASCII characters, left-justified in field, padded with spaces
SMW1188 EM bus slot 1 hardware version: Represents the hardware E-stand; range=0x0001 to 0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.
SMD1190 EM bus slot 1 firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1194 EM bus slot 1 firmware version counter (range 0x0000 to 0x00FF)
SMW1196 Reserved, always 0x0000
SMW1198 EM bus slot 1 device type: I/O=0x0003, communications=0x0004, all other values reserved

SM addresses for slot 2 Description

SMW1200 EM bus slot 2 vendor ID: 0x002A if a Siemens EM is present; 0x0000 if no EM is present
SMB1202 to SMB1221 EM bus slot 2 order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1222 to SMB1237 EM bus slot 2 serial number: ASCII characters, left-justified in field, padded with spaces
SMW1238 EM bus slot 2 hardware version: Represents the hardware E-stand; range = 0x0001 to
0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.
SMD1240 EM bus slot 2 firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1244 EM bus slot 2 firmware version counter (range 0x0000 to 0x00FF)
SMW1246 Reserved, always 0x0000
SMW1248 EM bus slot 2 device type: I/O=0x0003, communications=0x0004, all other values reserved

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D.28 SMB1100-SMB1399: EM (expansion module) hardware/firmware ID

SM addresses for slot 3 Description

SMW1250 EM bus slot 3 vendor ID: 0x002A if a Siemens EM is present; 0x0000 if no EM is present
SMB1252 to SMB1271 EM bus slot 3 order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1272 to SMB1287 EM bus slot 3 serial number: ASCII characters, left-justified in field, padded with spaces
SMW1288 EM bus slot 3 hardware version: Represents the hardware E-stand; range = 0x0001 to
0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.
SMD1290 EM bus slot 3 firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1294 EM bus slot 3 firmware version counter (range 0x0000 to 0x00FF)
SMW1296 Reserved, always 0x0000
SMW1298 EM bus slot 3 device type: I/O=0x0003, communications=0x0004, all other values reserved

SM addresses for slot 4 Description

SMW1300 EM bus slot 4 vendor ID: 0x002A if a Siemens EM is present; 0x0000 if no EM is present
SMB1302 to SMB1321 EM bus slot 4 order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1322 to SMB1327 EM bus slot 4 serial number: ASCII characters, left-justified in field, padded with spaces
SMW1338 EM bus slot 4 hardware version: Represents the hardware E-stand; range = 0x0001 to
0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.
SMD1340 EM bus slot 4 firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1344 EM bus slot 4 firmware version counter (range 0x0000 to 0x00FF)
SMW1346 Reserved, always 0x0000
SMW1348 EM bus slot 4 device type: I/O=0x0003, communications=0x0004, all other values reserved

SM addresses for slot 5 Description

SMW1350 EM bus slot 5 vendor ID: 0x002A if a Siemens EM is present; 0x0000 if no EM is present
SMB1352 to SMB1371 EM bus slot 5 order ID (MLFB): ASCII characters, left-justified in field, padded with spaces
SMB1372 to SMB1387 EM bus slot 5 serial number: ASCII characters, left-justified in field, padded with spaces
SMW1388 EM bus slot 5 hardware version: Represents the hardware E-stand; range = 0x0001 to
0xFFFD
0x0000, 0xFFFE, and 0xFFFF are reserved values.

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Special memory (SM) and system symbol names
D.29 SMB1400-SMB1699: EM (expansion module) module-specific data

SM addresses for slot 5 Description

SMD1390 EM bus slot 5 firmware version:
• Byte 0: ASCII ‘V’
• Byte 1: Functional version
• Byte 2: Minor change version
• Byte 3: Bug fix version
SMW1394 EM bus slot 5 firmware version counter (range 0x0000 to 0x00FF)
SMW1396 Reserved, always 0x0000
SMW1398 EM bus slot 5 device type: I/O=0x0003, communications=0x0004, all other values reserved

D.29 SMB1400-SMB1699: EM (expansion module) module-specific data

The CPU reserves an additional 50 bytes for each expansion module for read-only module-
specific data:

SM addresses Description
SMB1400 to SMB1449 EM bus Slot 0: Module specific information
SMB1450 to SMB1499 EM bus Slot 1: Module specific information
SMB1500 to SMB1549 EM bus Slot 2: Module specific information
SMB1550 to SMB1599 EM bus Slot 3: Module specific information
SMB1600 to SMB1649 EM bus Slot 4: Module specific information
SMB1650 to SMB1699 EM bus Slot 5: Module specific information

D.30 SMB1800-SMB1999: PROFINET device status

The SMB1800-SMB1999 section shows the status of modules or cyclic data.

SM address Description
SMB1800 to SMB1807 Every byte shows the status of each PROFINET device.
• 00H: Not available.
• 80H: OK.
• 81H: Diagnosis. (The device is disconnected.)
• 82H: Error. (The device is connected, but some of the modules have alarms.)
SMB1808 to SMB1871 It shows the alarm status of each module. SMB1808~SMB1815 has 64 bits, which shows the
alarm status of the device #1 (Device Number =1). 0 is "OK", 1 is "Error".
For example, SM1808.0 indicate the first module status of the first device. SM1816.0 indicate
the first module status of the second device.

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D.30 SMB1800-SMB1999: PROFINET device status

SM address Description
SMB1872 to SMB1935 It shows the IO data status as PNIO technical specification indicates in each module.
SMB1872~SMB1879 has 64 bits, which shows the alarm status of IO data in the device #1
(Device Number =1). 0 is "OK", 1 is "Error".
For example, SM1872.0 indicate the first module IO data status of the first device. SM1880.2
indicate the 3rd module IO data status of the second device.
SMB1936 to SMB1999 Reserved

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References E
E.1 Often-used special memory bits
The complete list of pre-defined special memory program symbols is available to your
project, in the System Symbol table.

Table E- 1 Often-used special memory bits

SM address System symbol name Description

SM0.0 Always_On This bit is always TRUE.
SM0.1 First_Scan_On The CPU sets this bit to TRUE, for the first scan cycle, and sets it to FALSE
thereafter. One use for this bit is to call an initialization subroutine.
SM0.2 Retentive_Lost TRUE for one scan cycle if retentive data is lost
SM0.3 RUN_Power_Up TRUE for one scan cycle when RUN mode is entered from a power-up condition
SM0.4 Clock_60s Clock pulse that is TRUE for 30 s, OFF for 30 s, for a cycle time of 1 min.
SM0.5 Clock_1s Clock pulse that is TRUE for 0.5 s, OFF for 0.5 s, for a cycle time of 1 s.
SM0.6 Clock_Scan Scan cycle clock that is TRUE for one scan cycle and OFF for the next scan
cycle
SM0.7 RTC_Lost For CPU models that have a real-time clock, the CPU sets this bit TRUE for one
scan cycle if the time on the real-time clock device was reset or lost at power up.
The program can use this bit as either an error memory bit or to invoke a special
start-up sequence.
SM1.0 Result_0 Set to TRUE by the execution of certain instructions when the result of the op-
eration = 0
SM1.1 Overflow_Illegal Set to TRUE by the execution of certain instructions on overflow or illegal numer-
ic value
SM1.2 Neg_Result Set to TRUE when a math operation produces a negative result
SM1.3 Divide_By_0 Set to TRUE when an attempt is made to divide by zero
SM1.4 Table_Overflow Set to TRUE when the Add to Table instruction attempts to overfill the table
SM1.5 Table_Empty Set to TRUE when a LIFO or FIFO instruction attempts to read from an empty
table
SM1.6 Not_BCD Set to TRUE when an attempt is made to convert a non-BCD value to a binary
value
SM1.7 Not_Hex Set to TRUE when an ASCII value cannot be converted to a valid hexadecimal
value

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 References
E.2 Interrupt events in priority order

E.2 Interrupt events in priority order

Table E- 2 Priority order for interrupt events

Priority group Event Description

Communications 8 Port 0 Receive character
Highest Priority 9 Port 0 Transmit complete
23 Port 0 Receive message complete
24 Port 1 Receive message complete
25 Port 1 Receive character
26 Port 1 Transmit complete
Discrete 19 PTO0 Pulse count complete
Medium Priority 20 PTO1 Pulse count complete
34 PTO2 Pulse count complete
0 I0.0 Rising edge
2 I0.1 Rising edge
4 I0.2 Rising edge
6 I0.3 Rising edge
35 I7.0 Rising edge (signal board)
37 I7.1 Rising edge (signal board)
1 I0.0 Falling edge
3 I0.1 Falling edge
5 I0.2 Falling edge
7 I0.3 Falling edge
36 I7.0 Falling edge (signal board)
38 I7.1 Falling edge (signal board)
12 HSC0 CV=PV (current value = preset value)
27 HSC0 Direction changed
28 HSC0 External reset
13 HSC1 CV=PV (current value = preset value)
16 HSC2 CV=PV (current value = preset value)
17 HSC2 Direction changed
18 HSC2 External reset
32 HSC3 CV=PV (current value = preset value)
29 HSC4 CV=PV
30 HSC4 direction changed
31 HSC4 external reset
33 HSC5 CV=PV
43 HSC5 direction changed
44 HSC5 external reset
Timed 10 Timed interrupt 0 SMB34
Lowest Priority 11 Timed interrupt 1 SMB35
21 Timer T32 CT=PT interrupt

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References
E.3 High-speed counter summary

Priority group Event Description

22 Timer T96 CT=PT interrupt

E.3 High-speed counter summary

Clock A Direction Reset Single phase / Dual phase maximum AB quadrature phase maximum
/ Clock B clock / input rate clock / input rate
HSC0 I0.0 I0.1 I0.4 S model CPUs:1 S model CPUs:
• 200 kHz • 100 kHz = Maximum 1x count rate
• 400 kHz = Maximum 4x count rate
C model CPUs:2 C model CPUs:
• 100 kHz • 50 kHz = Maximum 1x count rate
• 200 kHz = Maximum 4x count rate
HSC1 I0.1 S model CPUs:
• 200 kHz
C model CPUs:
• 100 kHz
HSC2 I0.2 I0.3 I0.5 S model CPUs: S model CPUs:
• 200 kHz • 100 kHz = Maximum 1x count rate
• 400 kHz = Maximum 4x count rate
C model CPUs: C model CPUs:
• 100 kHz • 50 kHz = Maximum 1x count rate
• 200 kHz = Maximum 4x count rate
HSC3 I0.3 S model CPUs:
• 200 kHz
C model CPUs:
• 100 kHz
HSC4 I0.6 I0.7 I1.2 SR30 and ST30 model CPUs: SR30 and ST30 model CPUs:
• 200 kHz • 100 kHz = Maximum 1x count rate
• 400 kHz = Maximum 4x count rate
SR20, ST20, SR40, ST40, SR60, SR20, ST20, SR40, ST40, SR60, and
and ST60 model CPUs: ST60 model CPUs:
• 30 kHz • 20 kHz = Maximum 1x count rate
• 80 kHz = Maximum 4x count rate
C model CPUs: C model CPUs:
• n/a • n/a

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 References
E.4 STL instructions

Clock A Direction Reset Single phase / Dual phase maximum AB quadrature phase maximum
/ Clock B clock / input rate clock / input rate
HSC5 I1.0 I1.1 I1.3 S model CPUs: S model CPUs
• 30 kHz • 20 kHz = Maximum 1x count rate
• 80 kHz = Maximum 4x count rate

C model CPUs: C model CPUs:

• n/a • n/a

1 S model CPUs: SR20, ST20, SR30, ST30, SR40, ST40, SR60, and ST60
2 C model CPUs: CR20s, CR30s, CR40s, and CR60s

E.4 STL instructions

Instructions
The STL instruction names and descriptions are shown in the tables below. See the chapter
on program instructions (Page 160) for the LAD and FBD instructions.

Boolean instructions
STL Description
LD bit Load
LDI bit Load Immediate
LDN bit Load Not
LDNI bit Load Not Immediate
A bit AND
AI bit AND Immediate
AN bit AND Not
ANI bit AND Not Immediate
O bit OR
OI bit OR Immediate
ON bit OR Not
ONI bit OR Not Immediate
LDBx IN1, IN2 Load result of Byte Compare
IN1 (x:<, <=,=, >=, >, <>I) IN2
ABx IN1, IN2 AND result of Byte Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
OBx IN1, IN2 OR result of Byte Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
LDWx IN1, IN2 Load result of Word Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
AWx IN1, IN2 AND result of Word Compare
IN1 (x:<, <=,=, >=, >, <>)I N2

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References
E.4 STL instructions

Boolean instructions
STL Description
OWxIN1, IN2 OR result of Word Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
LDDx IN1, IN2 Load result of DWord Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
ADx IN1, IN2 AND result of DWord Compare
IN1 (x:<, <=,=, >=, >, <>)IN2
ODx IN1, IN2 OR result of DWord Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
LDRx IN1, IN2 Load result of Real Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
ARx IN1, IN2 AND result of Real Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
ORx IN1, IN2 OR result of Real Compare
IN1 (x:<, <=,=, >=, >, <>) IN2
NOT Stack Negation
EU Detection of Rising Edge
ED Detection of Falling Edge
= bit Assign Value
=I bit Assign Value Immediate
S bit, N Set bit Range
R bit, N Reset bit Range
SI bit, N Set bit Range Immediate
RI bit, N Reset bit Range Immediate
Not available in STL SR (Set dominate bistable)
RS (Reset dominate bistable)
LDSx IN1, IN2 Load result of String Compare
IN1 (x: =, <>) IN2
ASx IN1, IN2 AND result of String Compare
IN1 (x: =, <>) IN2
OSx IN1, IN2 OR result of String Compare
IN1 (x: =, <>) IN2
ALD AND Load
OLD OR Load
LPS Logic Push (stack control)
LRD Logic Read (stack control)
LPP Logic Pop (stack control)
LDS n Load Stack (stack control), n= 0 to 8
AENO AND ENO

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 References
E.4 STL instructions

Math, increment, and decrement instructions

STL Description
+I IN1, OUT Add Integer, Double Integer or Real
+D IN1, OUT IN1+OUT=OUT
+R IN1, OUT
-I IN1, OUT Subtract Integer, Double Integer, or Real
-D IN1, OUT OUT-IN1=OUT
-R IN1, OUT
MUL IN1, OUT Multiply Integer (16*16->32)
*I IN1, OUT Multiply Integer, Double Integer, or Real
*D IN1, OUT IN1 * OUT = OUT
*R IN1, IN2
DIV IN1, OUT Divide Integer (16/16->32)
/I IN1, OUT Divide Integer, Double Integer, or Real
/D,IN1, OUT OUT / IN1 = OUT
/R IN1, OUT
SQRT IN, OUT Square Root
LN IN, OUT Natural Logarithm
EXP IN, OUT Natural Exponential
SIN IN, OUT Sine
COS IN, OUT Cosine
TAN IN, OUT Tangent
INCB OUT Increment Byte, Word or DWord
INCW OUT
INCD OUT
DECB OUT Decrement Byte, Word, or DWord
DECW OUT
DECD OUT
PID TBL, LOOP PID Loop

Timer and counter instructions

STL Description
TON Txxx, PT On-Delay Timer
TOF Txxx, PT Off-Delay Timer
TONR Txxx, PT Retentive On-Delay Timer
BITIM OUT Beginning Interval Timer
CITIM IN, OUT Calculate Interval Timer
CTU Cxxx, PV Count Up
CTD Cxxx, PV Count Down
CTUD Cxxx, PV Count Up/Down

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References
E.4 STL instructions

High-speed instructions
STL Description
HDEF HSC, MODE Define High-Speed Counter mode
HSC n Activate High-Speed Counter
PLS n Pulse Output:

Real time clock instructions

STL Description
TODR T Read Time of Day clock
TODW T Write Time of Day clock
TODRX T Read Real Time Clock Extended
TODWX T Set Real Time Clock Extended

Program control instructions

STL Description
END Conditional End of Program
STOP Transition to STOP Mode
WDR WatchDog Reset (500 ms)
JMP N Jump to defined Label
LBL N Define a Label
CALL N [N1,...] Call a Subroutine [N1, ... up to 16 optional parameters]
CRET Conditional Return from SBR
FOR INDX,INIT,FINAL For/Next Loop
NEXT
LSCR N Load, Transition, Conditional End, and End Sequence Control Relay segment
SCRT N
CSCRE
SCRE
GERR ECODE Get Error code

Move, Shift, and Rotate instructions

STL Description
MOVB IN, OUT Move Byte, Word, DWord, Real
MOVW IN, OUT
MOVD IN, OUT
MOVR IN, OUT
BIR IN, OUT Move Byte Immediate Read
BIW IN, OUT Move Byte Immediate Write

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E.4 STL instructions

Move, Shift, and Rotate instructions

STL Description
BMB IN, OUT, N Block Move Byte, Word, DWord
BMW IN, OUT, N
BMD IN, OUT, N
SWAP IN Swap Bytes
SHRB DATA, S_BIT, N Shift Register Bit
SRB OUT, N Shift Right Byte, Word, DWord
SRW OUT, N
SRD OUT, N
SLB OUT, N Shift Left Byte, Word, DWord
SLW OUT, N
SLD OUT, N
RRB OUT, N Rotate Right Byte, Word, DWord
RRW OUT, N
RRD OUT, N
RLB OUT, N Rotate Left Byte, Word, DWord
RLW OUT, N
RLD OUT, N

Logical instructions
STL Description
ANDB IN1, OUT Logical AND of Byte, Word, and DWord
ANDW IN1, OUT
ANDD IN1, OUT
ORB IN1, OUT Logical OR of Byte, Word, and DWord
ORW IN1, OUT
ORD IN1, OUT
XORB IN1, OUT Logical XOR of Byte, Word, and DWord
XORW IN1, OUT
XORD IN1, OUT
INVB OUT Invert Byte, Word and DWord
INVW OUT (1's complement)
INVD OUT

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References
E.4 STL instructions

String instructions
STL Description
SLEN IN, OUT String Length
SCAT N, OUT Concatenate String
SCPY IN, OUT Copy String
SSCPY IN, INDX, N, OUT Copy Substring from String
CFND IN1, IN2, OUT Find First Character within String
SFND IN1, IN2, OUT Find String within String

Table, Find, and Conversion instructions

STL Description
ATT DATA, TBL Add data to table
LIFO TBL, DATA Get data from table
FIFO TBL, DATA
FND= TBL, PTN, INDX Find data value in table that matches comparison
FND<> TBL, PTN, INDX
FND< TBL, PTN, INDX
FND> TBL, PTN, INDX
FILL IN, OUT, N Fill memory space with pattern
BCDI OUT Convert BCD to Integer
IBCD OUT Convert Integer to BCD
BTI IN, OUT Convert Byte to Integer
ITB IN, OUT Convert Integer to Byte
ITD IN, OUT Convert Integer to Double Integer
DTI IN, OUT Convert Double Integer to Integer
DTR IN, OUT Convert DWord to Real
TRUNC IN, OUT Convert Real to Double Integer
ROUND IN, OUT Convert Real to Double Integer
ATH IN, OUT, LEN Convert ASCII to Hex
HTA IN, OUT, LEN Convert Hex to ASCII
ITA IN, OUT, FMT Convert Integer to ASCII
DTA IN, OUT, FM Convert Double Integer to ASCII
RTA IN, OUT, FM Convert Real to ASCII
DECO IN, OUT Decode
ENCO IN, OUT Encode
SEG IN, OUT Generate 7-segment pattern
ITS IN, FMT, OUT Convert Integer to String
DTS IN, FMT, OUT Convert Double Integer to String
RTS IN, FMT, OUT Convert Real to String
STI STR, INDX, OUT Convert Substring to Integer
STD STR, INDX, OUT Convert Substring to Double Integer
STR STR, INDX, OUT Convert Substring to Real

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E.5 Memory ranges and features

Interrupt instructions
STL Description
CRETI Conditional Return from Interrupt
ENI Enable Interrupts
DISI Disable Interrupts
ATCH INT, EVNT Attach Interrupt routine to event
DTCH EVNT Detach event
CEVENT EVNT Clear all interrupt events of type EVNT

Communications instructions
STL LAD/FBD
GET Reads remote station data
PUT Writes data to a remote station
XMT TBL, PORT Freeport transmission
RCV TBL, PORT Freeport receive message
GIP ADDR, MASK, GATE Get CPU address, subnet mask, and gateway
SIP ADDR, MASK, GATE Set CPU address, subnet mask, and gateway
GPA ADDR, PORT Get Port Address
SPA ADDR, PORT Set Port Address

Note
The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no
Ethernet port and do not support any functions related to the use of Ethernet
communications.

E.5 Memory ranges and features

The following table provides the memory ranges and features for V2.4 CPUs. For CPUs of
firmware versions prior to V2.4, refer to the S7-200 SMART System Manual for your specific
CPU model and version.

Description CPU CR20s, CPU SR20, CPU SR30, CPU SR40, CPU SR60,
CPU CR30s, CPU ST20 CPU ST30 CPU ST40 CPU ST60
CPU CR40s,
CPU CR40,
CPU CR60s,
CPU CR60
User program size 12 KB 12 KB 18 KB 24 KB 30 KB
User data size 8 KB 8 KB 12 KB 16 KB 20 KB

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References
E.5 Memory ranges and features

Description CPU CR20s, CPU SR20, CPU SR30, CPU SR40, CPU SR60,
CPU CR30s, CPU ST20 CPU ST30 CPU ST40 CPU ST60
CPU CR40s,
CPU CR40,
CPU CR60s,
CPU CR60
Process image input register I0.0 to I31.7 I0.0 to I31.7 I0.0 to I31.7 I0.0 to I31.7 I0.0 to I31.7
Process image output register Q0.0 to Q31.7 Q0.0 to Q31.7 Q0.0 to Q31.7 Q0.0 to Q31.7 Q0.0 to Q31.7
Analog inputs (read only) -- AIW0 to AIW0 to AIW0 to AIW110 AIW0 to AIW110
AIW110 AIW110
Analog outputs (write only) -- AQW0 to AQW0 to AQW0 to AQW0 to
AQW110 AQW110 AQW110 AQW110
Variable memory (V) VB0 to VB8191 VB0 to VB0 to VB0 to VB16383 VB0 to VB20479
VB8191 VB12287
Local memory (L)1 LB0 to LB63 LB0 to LB63 LB0 to LB63 LB0 to LB63 LB0 to LB63
Bit memory (M) M0.0 to M31.7 M0.0 to M31.7 M0 to M31.7 M0.0 to M31.7 M0.0 to M31.7
Special Memory Total SM0.0 to SM0.0 to SM0.0 to SM0.0 to SM0.0 to
(SM) SM2047.7 SM2047.7 SM2047.7 SM2047.7 SM2047.7
Read SM0.0 to SM0.0 to SM0.0 to SM0.0 to SM0.0 to
only SM29.7 SM29.7 SM29.7 SM29.7 SM29.7
SMB480.0 to SMB480.0 to SMB480.0 to SMB480.0 to SMB480.0 to
SM515.7 SM515.7 SM515.7 SM515.7 SM515.7
SM1000.0 to SM1000.0 to SM1000.0 to SM1000.0 to SM1000.0 to
SM1699.7 SM1699.7 SM1699.7 SM1699.7 SM1699.7
Timers 256 (T0 to 256 (T0 to 256 (T0 to 256 (T0 to T255) 256 (T0 to
T255) T255) T255) T255)
Retentive on-delay 1 ms T0, T64 T0, T64 T0, T64 T0, T64 T0, T64
10 ms T1 to T4, and T1 to T4, and T1 to T4, and T1 to T4, and T1 to T4, and
T65 to T68 T65 to T68 T65 to T68 T65 to T68 T65 to T68
100 ms T5 to T31, and T5 to T31, and T5 to T31, and T5 to T31, and T5 to T31, and
T69 to T95 T69 to T95 T69 to T95 T69 to T95 T69 to T95
On/Off delay 1 ms T32, T96 T32, T96 T32, T96 T32, T96 T32, T96
10 ms T33 to T36, T33 to T36, T33 to T36, T33 to T36, and T33 to T36, and
and and and T97 to T97 to T100 T97 to T100
T97 to T100 T97 to T100 T100
100 ms T37 to T63, T37 to T63, T37 to T63, T37 to T63, and T37 to T63, and
and and and T101 to T101 to T255 T101 to T255
T101 to T255 T101 to T255 T255
Counters 256 (C0 to 256 (C0 to 256 (C0 to 256 (C0 to 256 (C0 to
C255) C255) C255) C255) C255)
High-speed counters HC0 to HC3 HC0 to HC5 HC0 to HC5 HC0 to HC5 HC0 to HC5
Sequential control relays (S) S0.0 to S31.7 S0.0 to S31.7 S0.0 to S31.7 S0.0 to S31.7 S0.0 to S31.7
Accumulator registers AC0 to AC3 AC0 to AC3 AC0 to AC3 AC0 to AC3 AC0 to AC3
Jumps/Labels 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255
Call/Subroutine 0 to 127 0 to 127 0 to 127 0 to 127 0 to 127
Interrupt routines 0 to 127 0 to 127 0 to 127 0 to 127 0 to 127
Positive/negative transitions 1024 1024 1024 1024 1024

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E.5 Memory ranges and features

Description CPU CR20s, CPU SR20, CPU SR30, CPU SR40, CPU SR60,
CPU CR30s, CPU ST20 CPU ST30 CPU ST40 CPU ST60
CPU CR40s,
CPU CR40,
CPU CR60s,
CPU CR60
PID control loops 0 to 7 0 to 7 0 to 7 0 to 7 0 to 7
Ports Integrated Ethernet pro- Ethernet pro- Ethernet pro- Ethernet pro-
RS485 port gramming gramming gramming port, gramming port,
(Port 0) 2 port, Integrat- port, Integrat- Integrated Integrated
ed RS485 port ed RS485 port RS485 port RS485 port
(Port 0), (Port 0), (Port 0), (Port 0),
CM01 Signal CM01 Signal CM01 Signal CM01 Signal
Board (SB) Board (SB) Board (SB) Board (SB)
RS232/RS485 RS232/RS485 RS232/RS485 RS232/RS485
port (Port 1) port (Port 1) port (Port 1) port (Port 1)
1 LB60 to LB63 are reserved by STEP 7-Micro/WIN SMART when programming in LAD or FBD.
2 The CPU models CPU CR20s, CPU CR30s, CPU CR40s, and CPU CR60s have no Ethernet port. These CPUs do not
support any functions related to the use of Ethernet communications.

The S7-200 SMART CPU firmware release V2.4 supports the PROFINET communication on
the following eight CPU models. For the detailed parameters and PROFINET process image
information, refer to the following table.

Description CPU SR20, CPU SR30, CPU SR40, CPU SR60,

CPU ST20 CPU ST30 CPU ST40 CPU ST60
Maximum number of PROFINET device 8
Device Number of PROFINET device 1 to 8
Maximum input size of each PROFINET device 128 Bytes
Maximum output size of each PROFINET device 128 Bytes
Maximum number of modules 64
Minimum cyclic update time of PROFINET device The minimum value of the update time also depends on the communi-
cation component set for PROFINET, on the number of PROFINET
devices, and the quantity of configured user data.
CPU address range of PROFINET process im- I128.0 to I1151.7
age input register
CPU address range of PROFINET process im- Q128.0 to Q1151.7
age output register
CPU address of PROFINET process image input I128.0 to I255.7
register for device #1
CPU address of PROFINET process image input I256.0 to I383.7
register for device #2
CPU address of PROFINET process image input I384.0 to I511.7
register for device #3
CPU address of PROFINET process image input I512.0 to I639.7
register for device #4
CPU address of PROFINET process image input I640.0 to I767.7
register for device #5

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References
E.5 Memory ranges and features

Description CPU SR20, CPU SR30, CPU SR40, CPU SR60,

CPU ST20 CPU ST30 CPU ST40 CPU ST60
CPU address of PROFINET process image input I768.0 to I895.7
register for device #6
CPU address of PROFINET process image input I896.0 to I1023.7
register for device #7
CPU address of PROFINET process image input I1024.0 to I1151.7
register for device #8
CPU address of PROFINET process image out- Q128.0 to Q255.7
put register for device #1
CPU address of PROFINET process image out- Q256.0 to Q383.7
put register for device #2
CPU address of PROFINET process image out- Q384.0 to Q511.7
put register for device #3
CPU address of PROFINET process image out- Q512.0 to Q639.7
put register for device #4
CPU address of PROFINET process image out- Q640.0 to Q767.7
put register for device #5
CPU address of PROFINET process image out- Q768.0 to Q895.7
put register for device #6
CPU address of PROFINET process image out- Q896.0 to Q1023.7
put register for device #7
CPU address of PROFINET process image out- Q1024.0 to Q1151.7
put register for device #8

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F.1 CPU modules

CPU models Article number

CPU SR20, AC/DC/Relay 6ES7288-1SR20-0AA0
CPU ST20, DC/DC/DC 6ES7288-1ST20-0AA0
CPU CR20s, AC/DC/Relay 6ES7288-1CR20-0AA1
CPU SR30, AC/DC/Relay 6ES7288-1SR30-0AA0
CPU ST30, DC/DC/DC 6ES7288-1ST30-0AA0
CPU CR30s, AC/DC/Relay 6ES7288-1CR30-0AA1
CPU ST40, DC/DC/DC 6ES7288-1ST40-0AA0
CPU SR40, AC/DC/Relay 6ES7288-1SR40-0AA0
CPU CR40s, AC/DC/Relay 6ES7288-1CR40-0AA1
CPU SR60, AC/DC/Relay 6ES7288-1SR60-0AA0
CPU ST60, DC/DC/DC 6ES7288-1ST60-0AA0
CPU CR60s, AC/DC/Relay 6ES7288-1CR60-0AA1
CPU CR40, AC/DC/Relay 6ES7288-1CR40-0AA01
CPU CR60, AC/DC/Relay 6ES7288-1CR60-0AA01
1 For CPUs using firmware versions prior to V2.3, refer to the S7-200 SMART System Manual for your specific CPU
model and version.

F.2 Expansion modules (EMs) and signal boards (SBs)

Expansion modules and signal boards Article number

EM Digital 8 x Inputs (EM DE08) 6ES7288-2DE08-0AA0
EM Digital 16 x Inputs (EM DE16) 6ES7288-2DE16-0AA0
EM Digital 8 x Outputs Transistor (EM DT08) 6ES7288-2DT08-0AA0
EM Digital 8 x Outputs Relay (EM DR08) 6ES7288-2DR08-0AA0
EM Digital 16 x Outputs Relay (EM QR16) 6ES7288-2QR16-0AA0
EM Digital 16 x Outputs Transistor (EM QT16) 6ES7288-2QT16-0AA0
EM Digital 8 x Inputs / Digital 8 x Outputs Transistor (EM DT16) 6ES7288-2DT16-0AA0
EM Digital 8 x Inputs/ Relay 8 x Outputs (EM DR16) 6ES7288-2DR16-0AA0
EM Digital 16 x Inputs / Digital 16 x Outputs Transistor (EM DT32) 6ES7288-2DT32-0AA0
EM Digital 16 x Inputs / Relay 16 x Outputs (EM DR32) 6ES7288-2DR32-0AA0
EM Analog 4 x Inputs (EM AE04) 6ES7288-3AE04-0AA0

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Ordering information
F.3 Programming software

Expansion modules and signal boards Article number

EM Analog 2 x Outputs (EM AQ02) 6ES7288-3AQ02-0AA0
EM Analog 4 x Outputs (EM AQ04) 6ES7288-3AQ04-0AA0
EM Analog 8 x Inputs (EM AE08) 6ES7288-3AE08-0AA0
EM Analog 2 x Inputs / Analog 1 x Outputs (EM AM03) 6ES7288-3AM03-0AA0
EM Analog 4 x Inputs / Analog 2 x Outputs (EM AM06) 6ES7288-3AM06-0AA0
EM RTD 2 x 16 bit (EM AR02) 6ES 288-3AR02-0AA0
EM RTD 4 x 16 bit (EM AR04) 6ES7288-3AR04-0AA0
EM TC 4 x 16 bit (EM AT04) 6ES7288-3AT04-0AA0
EM DP01 PROFIBUS DP SMART (EM DP01) 6ES7288-7PD01-0AA0
SB Digital 2 x Inputs / Digital 2 x Outputs (SB DT04) 6ES7288-5DT04-0AA0
SB Analog 1 x Output (SB AQ01) 6ES7288-5AQ01-0AA0
SB Analog 1 x Input (SB AE01) 6ES7288-5AE01-0AA0
SB RS485/RS232 (SB CM01) 6ES7288-5CM01-0AA0
SB Battery (SB BA01) 6ES7288-5BA01-0AA0

F.3 Programming software

Programming software Article number

STEP 7-Micro/WIN SMART Individual License (CD-ROM) 6ES7288-8SW01-0AA0
Drives V90 (PC tools) software Can be downloaded from
the Siemens Services and
Support website

F.4 Communication

Communications cards Article number

CP 5411: Short AT ISA 6GK1541-1AA00
CP 5512: PCMCIA Type II 6GK1551-2AA00
CP 5611: PCI card (version 3.0 or greater) 6GK1561-1AA00

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F.5 Spare parts and other hardware

F.5 Spare parts and other hardware

Cables, network connectors, repeaters, and end retainers Article number

I/O Expansion cable, 1 m 6ES7288-6EC01-0AA0
MPI Cable 6ES7901-0BF00-0AA0
RS-232/PPI Multi-Master cable 6ES7901-3CB30-0XA0
USB/PPI Multi-Master cable 6ES7901-3BD30-0XA0
PROFIBUS Network cable 6XV1830-0EH30
Network Bus Connector with Programming Port Connector, Vertical Cable Outlet 6ES7972-0BB12-0XA0
Network Bus Connector (no programming port connector), Vertical Cable Outlet 6ES7972-0BA12-0XA0
RS485 Bus Connector with 35° Cable Outlet (no programming port connector) 6ES7972-0BA42-0XA0
RS485 Bus Connector with 35° Cable Outlet (with programming port connector) 6ES7972-0BB42-0XA0
RS485 IP 20 Repeater, Isolated 6ES7972-0AA02-0XA0
TD/CPU Connecting cable 6ES7901-3EB10-0XA0
End Retainer Thermoplast, 10 MM 8WA1808
End Retainer, Steel 8WA1805

Table F- 1 Terminal block spare kits

If you have Use this terminal block spare kit (4/pk)

S7-200 SMART module (article number) Terminal block article number Terminal block description
CPU SR20, AC/DC/Relay (6ES7288-1SR20-0AA0) 6ES7292-1AH30-0XA0 8 pin, tin-plated
6ES7292-1AH40-0XA0 8 pin, tin-plated, keyed
6ES7292-1AM30-0XA0 12 pin, tin-plated
CPU ST20, DC/DC/DC (6ES7288-1ST20-0AA0) 6ES7292-1AH30-0XA0 8 pin, tin-plated
6ES7292-1AM30-0XA0 12 pin, tin-plated
CPU SR30, AC/DC/Relay (6ES7288-1SR30-0AA0) 6ES7292-1AH30-0XA0 8 pin, tin-plated
6ES7292-1AH40-0XA0 8 pin, tin-plated, keyed
6ES7292-1AP30-0XA0 14 pin, tin-plated
6ES7292-1AK30-0XA0 10 pin, tin-plated
CPU ST30, DC/DC/DC (6ES7288-1ST30-0AA0) 6ES7292-1AH30-0XA0 8 pin, tin-plated
6ES7292-1AP30-0XA0 14 pin, tin-plated
6ES7292-1AK30-0XA0 10 pin, tin-plated
CPU ST40, DC/DC/DC (6ES7288-1ST40-0AA0) 6ES7292-1AH30-0XA0 8 pin, tin-plated
6ES7292-1AV30-0XA0 20 pin, tin-plated
6ES7 292-1AL30-0XA0 11 pin, tin-plated
CPU SR40, AC/DC/Relay (6ES7288-1SR40-0AA0) 6ES7292-1AV30-0XA0 20 pin, tin-plated
6ES7292-1AV40-0XA0 20 pin, tin-plated, keyed
6ES7292-1AM30-0XA0 12 pin, tin-plated
CPU CR40, AC/DC/Relay (6ES7288-1CR40-0AA0) 6ES7292-1AH30-0XA0 8 pin, tin-plated
6ES7292-1AV30-0XA0 20 pin, tin-plated
6ES7292-1AL30-0XA0 11 pin, tin-plated

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Ordering information
F.5 Spare parts and other hardware

If you have Use this terminal block spare kit (4/pk)

S7-200 SMART module (article number) Terminal block article number Terminal block description
6ES7292-1AL40-0XA0 11 pin, tin-plated, keyed
CPU ST60, DC/DC/DC (6ES7288-1ST60-0AA0) 6ES7292-1AV30-0XA0 20 pin, tin-plated
6ES7292-1AM30-0XA0 12 pin, tin-plated
CPU SR60, AC/DC/Relay (6ES7288-1SR60-0AA0) 6ES7292-1AV30-0XA0 20 pin, tin-plated
6ES7292-1AV40-0XA0 20 pin, tin-plated, keyed
6ES7292-1AM30-0XA0 12 pin, tin-plated
CPU CR60, AC/DC/Relay (6ES7288-1CR60-0AA0) 6ES7292-1AV30-0XA0 20 pin, tin-plated
6ES7292-1AV40-0XA0 20 pin, tin-plated, keyed
6ES7292-1AM30-0XA0 12 pin, tin-plated 0
EM Digital 8 x Inputs (EM DE08) (6ES7288-2DE08- 6ES7292-1AG30-0XA0 7 pin, tin-plated
0AA0)
EM Digital 8 x Outputs (EM DT08) (6ES7288-2DT08- 6ES7292-1AG30-0XA0 7 pin, tin-plated
0AA0)
EM Digital 8 x Outputs Relay (EM DR08) (6ES7288- 6ES7292-1AG30-0XA0 7 pin, tin-plated
2DR08-0AA0) 6ES7292-1AG40-0XA0 7 pin, tin-plated, keyed-right
EM Digital 8 x Inputs / Digital 8 x Outputs (EM DT16) 6ES7292-1AG30-0XA0 7 pin, tin-plated
(6ES7288-2DT16-0AA0)
EM Digital 8 x Inputs/ Relay 8 x Outputs (EM DR16) 6ES7292-1AG30-0XA0 7 pin, tin-plated
(6ES7288-2DR16-0AA0) 6ES7292-1AG40-0XA0 7 pin, tin-plated, keyed-right
EM Digital 16 x Inputs / Digital 16 x Outputs (EM DT32) 6ES7292-1AL30-0XA0 11 pin, tin-plated
(6ES7288-2DT32-0AA0)
EM Digital 16 x Inputs / Relay 16 x Outputs (EM DR32) 6ES7292-1AL30-0XA0 11 pin, tin-plated
(6ES7288-2DR32-0AA0) 6ES7292-1AL40-0XA0 11 pin, tin-plated, keyed
EM Analog 4 x Inputs (EM AE04) (6ES7288-3AE04- 6ES7292-1BG30-0XA0 7 pin, gold-plated
0AA0)
EM Analog 8 x Inputs (EM AE08) (6ES7288-3AE08- 6ES7292-1BG30-0XA0 7 pin, gold-plated
0AA0)
EM Analog 2 x Outputs (EM AQ02) (6ES7288-3AQ02- 6ES7292-1BG30-0XA0 7 pin, gold-plated
0AA0)
EM Analog 4 x Outputs (EM AQ04) (6ES7288-3AQ04- 6ES7292-1BG30-0XA0 7 pin, gold-plated
0AA0)
EM Analog 2 x Inputs / Analog 1 x Outputs (EM AM03) 6ES7292-1BG30-0XA0 7 pin, gold-plated
(6ES7288-3AM03-0AA0)
EM Analog 4 x Inputs / Analog 2 x Outputs (EM AM06) 6ES7292-1BG30-0XA0 7 pin, gold-plated
(6ES7288-3AM06-0AA0)
EM RTD 2 x 16 bit (EM AR02) (6ES7288-3AR02-0AA0) 6ES7292-1BG30-0XA0 7 pin, gold-plated
EM RTD 4 x 16 bit (EM AR04) (6ES7288-3AR04-0AA0) 6ES7292-1BG30-0XA0 7 pin, gold-plated
EM TC 4 x 16 bit (EM AT04) (6ES7288-3AT04-0AA0) 6ES7292-1BG30-0XA0 7 pin, gold-plated
EM Profibus DP SMART (EM DP01) (6ES7288-7DP01- 6ES7292-1BG30-0XA0 7 pin, gold-plated
0AA0)

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 Ordering information
F.6 Human Machine Interface devices

F.6 Human Machine Interface devices

Human Machine Interface device Article number

SMART LINE HMIs
SMART LINE 700 IE 6AV6648-0CC11-3AX0
SMART LINE 1000 IE 6AV6648-0CE11-3AX0
Micro HMIs
TD 400C TEXT DISPLAY, 4 LINES1 6AV6640-0AA00-0AX1
TD400C Blank faceplate material, A4 size (10 sheets/package) 6AV6671-0AP00-0AX0
1 : Includes one blank faceplate overlay for customization. For additional blank faceplate overlays, order the blank face-
plate material for your TD device.

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Index

* >
*D (STL-Multiply double integer), 279 >=B, 216
*I (STL-Multiply integer), 279 >=R, 216
*R (STL-Multiply real), 279 >=W, 216
>B, 216
>R, 216
. >W, 216
.mwp files, 97
.smart files, 97
A
A (STL-AND), 160
/ AB< (STL-AND compare byte less than), 216
AB<= (STL-AND compare byte less than or equal), 216
/D (STL-Divide double integer), 279
AB<> (STL-AND compare byte not equal), 216
/I (STL-Divide integer), 279
AB= (STL-AND compare byte equal), 216
/R (STL-Divide real), 279
AB> (STL-AND compare byte greater than), 216
AB>= (STL-AND compare byte greater than or
equal), 216
+
Absolute positioning mode, 570
+D (STL-Add double integer), 279 AC
+I (STL-Add integer), 279 isolation guidelines, 55
+R (STL-Add real), 279 wiring guidelines, 56
AC inductive loads, 58
Access rights
< CPU security, 135
password privilege levels, 135
<=B, 216
Active/Passive communication partners, 379
<=R, 216
AD< (STL-AND compare double word less than), 216
<=W, 216
AD<= (STL-AND compare double word less than or
<>B, 216
equal), 216
<>R, 216
AD<> (STL-AND compare double word not equal), 216
<>S, 220
AD= (STL-AND compare double word equal), 216
<>W, 216
AD> (STL-AND compare double word greater
<B, 216
than), 216
<R, 216
AD>= (STL-AND compare double word greater than or
<W, 216
equal), 216
ADD_DI, 279
ADD_I, 279
=
ADD_R, 279
= (STL-output), 169 Addressing
==B, 216 accumulators, 69
==R, 216 analog inputs, 71
==S, 220 analog outputs, 72
==W, 216 counter memory, 68
=I (STL-output immediate), 169 creating pointers and using indirect address, 74

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 Index

example of pointer offset to access data, 78 ASCII array conversion instructions, 225
example of pointer to access data in a table, 77 Assigning
flag memory, 67 global symbols, 107
high-speed counters, 68 local variables, 112
local and expansion I/O, 74 variables (local), 110
local memory, 70 ATCH, 302
memory areas, 66 ATH, 225
process image output register, 66 ATT, 345
sequence control relay (SCR) memory, 72 Auto-tuning PID, 624
special memory (SM) bits, 70 AW< (STL-AND compare word less than), 216
symbol table, 107 AW<= (STL-AND compare word less than or
timer memory, 67 equal), 216
variable memory, 67 AW<> (STL-AND compare word not equal), 216
AENO (STL stack-AND ENO bit) AW= (STL-AND compare word equal), 216
instruction, 165 AW> (STL-AND compare word greater than), 216
logic stack overview, 164 AW>= (STL-AND compare word greater than or
AI (STL-AND immediate), 162 equal), 216
Air flow, 43 Axis 0 motion control (SMB600-SMB649), 851
Alarms Axis of Motion
analog input configuration, 142 ACCEL_TIME, 640
from system (SMW100-SMW114), 849 AXISx_ABSPOS, 672
ALD (STL stack-AND Load), 165 AXISx_CACHE, 670
AN (STL-AND NOT), 160 AXISx_CFG, 669
Analog I/O AXISx_CTRL, 660
input representation (current), 786 AXISx_DIS, 669
input representation (voltage), 786 AXISx_GOTO, 663
output representation (current), 787 AXISx_LDOFF, 666
output representation (voltage), 787 AXISx_LDPOS, 667
status indicators, 91 AXISx_MAN, 661
step response times (SM), 785 AXISx_RDPOS, 671
Analog inputs AXISx_RSEEK, 665
analog type configuration, 140 AXISx_RUN, 664
rejection, 140 AXISx_SRATE, 668
smoothing, 140 configuring, 646
system block configuration, 140 configuring reference point and seek
Analog outputs parameters, 655
analog type configuration, 143 configuring the Backlash compensation, 654
states at RUN/ STOP transition, 143 configuring the input pin locations, 647
ANDB (STL-AND byte), 315 defining the motion profile, 657
ANDD (STL-AND dword), 315 displaying and controlling the operation of axes, 687
ANDW (STL-AND word), 315 displaying and modifying the configuration of
ANI (STL-AND NOT immediate), 162 axes, 693
AR< (STL-AND compare real less than), 216 displaying the profile configuration for the axes, 693
AR<= (STL-AND compare real less than or equal), 216 eliminating backlash, 713
AR<> (STL-AND compare real not equal), 216 entering acceleration time, 653
AR= (STL-AND compare real equal), 216 entering jerk time, 654
AR> (STL-AND compare real greater than), 216 entering jog parameters, 653
AR>= (STL-AND compare real greater than or entering maximum start and stop speed, 652
equal), 216 error codes, 694
Article numbers, 871, 871, 872, 875 mapping the I/O, 648
AS<> (STL-AND string compare not equal), 220 Motion control panel, 687
AS= (STL-AND string compare equal), 220 phasing, 650

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Index

polarity, 651 Byte consistency

programming, 645 PROFIBUS, 415
RP Seek modes, 708
SM locations, 705
subroutine guidelines, 659 C
subroutines, 658
Cable
expansion, 812
Cables
B
USB/PPI Multi-Master, 813
B_I, 222 CAL_ITIME, 362
BA01 battery signal board, 153 CALL, 363
Baud rate Card (memory), 86, 87
communications, 128 CE approval, 714
setting, 434 CFND (STL-Find character), 342
switch selections:RS232/PPI Multi-Master Character error received from Freeport (SMB3), 833
cable, 452 Charts
BCD_I, 222 building, 616
BCDI (STL-BCD to integer), 222 creating, 616
BGN_ITIME, 362 opening, 616
Biasing and terminating CHR_FIND, 342
CM01 signal board, 448 CITIM (STL-Calculate interval time), 362
network cable, 446 Clearance for airflow and cooling, 43
Biasing PID loop, 289 Cleared memory card, 157
BIR (STL-byte immediate read), 320 Clearing PLC memory, 155
Bit logic instructions Clock instructions
AENO (STL-AND ENO), 164 READ_RTC, 175
contacts, 160 READ_RTCX, 177
contacts (Immediate), 162 SET_RTC, 175
edge detectors, 168 SET_RTCX, 177
input examples, 173 CLR_EVNT, 302
NOP (No operation), 172 CM01 signal board
NOT, 167 biasing and terminating, 448
output coils, 169 connector pin assignments, 446
output examples, 174 Coils
set and reset bits, 170 output, 169
set and reset dominant bistable, 171 output (immediate), 169
STL logic stack instructions for inputs, 164 reset bits, 170
STL logic stack operations, 165 reset bits immediate, 170
BITIM (STL-Begin interval timer), 362 set bits, 170
BIW (STL-byte immediate write), 320 set bits immediate, 170
BLKMOV_B, 318 Cold junction compensation
BLKMOV_D, 318 thermocouple, 152
BLKMOV_W, 318 Thermocouple, 791
BMB (STL-block move byte), 318 Communication drivers, 377
BMD (STL-block move double word), 318 Communication ports, 376
BMW (STL- block move word), 318 connector pin assignments, 445
Bookmarks in programs, 611 Freeport mode, 449
BTI (STL-Byte to integer), 222 system block configuration, 128
Buffer consistency Communications
PROFIBUS, 415 article numbers for modules, 872
Building status charts, 616 choices, 432
Building your communication network, 443 dialog, 384, 438

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 Index

Ethernet hardware connection, 29 NOT, 167

Ethernet, RS485, and RS232, 25, 374 positive edge detector, 168
IP address, 384 Contamination level, 717
locating MAC address on CPU, 391 Convert instructions
network, 28 ASCII array conversions, 225
number of connections (Ethernet), 375 ASCII sub-string to number value, 235
number of connections (RS232), 375 encode and decode, 238
number of connections (RS485), 375 number value to string, 231
point-to-point interface (PPI) protocol, 433 standard conversion, 222
restricting writes, 135 Cooling, 43
RS485 configuration, 432 COS (cosine), 285
RS485 hardware connection, 32 Counter instructions
RS485 network address, 438 high-speed counters, 243
Communications instructions standard counters, 240
receive, 188 CPU
transmit, 188 accessing data, 65
Communications protocol clearing memory, 155
PROFIBUS, 411 configuring communication to HMI, 393
Compare instructions connecting power, 28
compare character strings, 220 CPU CR20s specifications, 719
compare number value, 216 CR20s specifications, 719
Compatibility CR30s specifications, 730
EM DP01 PROFIBUS DP module, 810 CR30s wiring diagram, 739
Compiling programs CR40 specifications, 740
downloading, 78 CR40 wiring diagram, 748
PLC non-fatal program errors, 823 CR40s specifications, 740
Configuration CR40s wiring diagram, 751
CPU, system block, 126 CR60 specifications, 752
dynamic IP information, 384 CR60 wiring diagram, 760
dynamic PROFINET device name, 402 CR60s specifications, 752
EM DP01 PROFIBUS DP, 414 CR60s wiring diagram, 762
Ethernet, 384 dimensions, 18, 45
IP address, 384 DIN rail, 48
MAC address, 391 Ethernet communication, 379
profile table (Axis of Motion), 697 Ethernet port, 384
RS485 network, 438 expansion cable, 53
RS485 network address, 438 expansion modules supported, 23
static IP information, 387 fatal errors, 826
Configuration drawings, 93 features, 18
Connections installation, 46
number of connections (Ethernet), 375 installation on a panel, 47
number of connections (RS232), 375 IP address, 384
number of connections (RS485), 375 isolation guidelines, 55
types of communication, 25, 374 LED indicators, 90
Connector, 51 LEDs, 18
Contact information, 3 MAC address, 391
Contacts memory card, 86
negative edge detector, 168 non-fatal error memory locations, 825
normally closed, 160 number of communication connections, 375
normally closed (immediate), 162 number of PPI connections, 433
normally open, 160 process image register, 63
normally open (immediate), 162 RS485 network address, 438

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Index

RS485 network port, 438 DECB (STL-Decrement byte), 287

setting the type, 39 DECD (STL-Decrement double word), 287
SR20 specifications, 719 DECO, 238
SR20 wiring diagram, 728 DECW (STL-Decrement word), 287
SR30 specifications, 730 Default gateway IP address, 383
SR40 specifications, 740 Defining
SR40 wiring diagram, 748 local variables, 112
SR60 specifications, 752 Device configuration of CPU and modules, 126
SR60 wiring diagram, 760 DI_I, 222
ST20 wiring diagram, 728 DI_R, 222
ST30 specifications, 730 DI_S, 231
ST30 wiring diagram, 738 Diagnostics
ST40 specifications, 740 LED indicators, 90
ST40 wiring diagram, 748 Differential term, PID algorithm, 297
ST60 specifications, 752 Digital input filter time, 131
ST60 wiring diagram, 760 Digital input filters, 131
system block, 126 Digital inputs, 131
types of communication, 25, 374 Digital outputs, 133
wiring guidelines, 56 Dimensions
CPU CPU, 18
SR30 wiring diagram, 738 mounting, 45
CPU hardware/firmware ID (SMB1000-SMB1049), 852 DIN rail, 46, 48
CPU hardware/firmware ID (SMB1800-SMB1935), 856 DISI, 302
CPU ID register (SMB6-SMB7), 834 Displaying status, 613
CRET (STL-Conditional return from subroutine), 363 DIV, 283
Cross reference, 611 DIV_DI, 279
CTD (count down), 240 DIV_I, 279
CTU (count up), 240 DIV_R, 279
CTUD (count up/down), 240 Downloading
Customer support, 3 programs, 78
sample program, 40
DP device
D EM DP01 PROFIBUS DP, 412
Drive communication
-D (STL-Subtract double integer), 279
calculating time requirement, 541
Data
Drives, 644, 672, 872
receiving, 191
DTA, 225
retention, 134
DTCH, 302
Data block (DB), 95
DTI (STL-Double integer to integer), 222
Data consistency
DTR (STL-Double integer to real), 222
PROFIBUS, 415
DTS (STL-Double integer to string), 231
Data log
Dynamic IP information, 384
status (SMB480-SMB515), 850
DC
isolation guidelines, 55
E
wiring guidelines, 56
DC inductive loads, 58 ED (STL-Edge Down), 168
Debugging and monitoring Edge detectors, 168
forcing values, 618 Electromagnetic compatibility (EMC), 715
program editor status, 613 Element usage, 611
DEC_B, 287 EM (expansion module) hardware/firmware ID
DEC_DW, 287 (SMB1100-SMB1299), 853
DEC_W, 287 EM DE16 specifications, 764

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 Index

EM DP01 PROFIBUS DP module TSAPs, 396

additional configuration features, 425 types of communication, 25, 374
configuration options, 416 UDP protocol, 394
data exchange mode, 422 Ethernet communications
DP protocol, 412 STEP 7-Micro/WIN SMART settings, 30
GSD device database file, 426 Ethernet network
on PROFIBUS network, 413 configuring the IP address for a CPU, 384
status LEDs, 811 searching for CPU, 390
wiring diagram, 811 EU STL-Edge Up), 168
ENCO, 238 Events, interrupts, 304
END, 332 Examples
ENI, 302 Axis of Motion AXISx_CTRL, AXISx_RUN,
Environmental AXISx_SEEK, and AXISx_MAN subroutines
industrial environments, 715 application, 682
operating conditions, 716 Axis of Motion simple relative move (cut-to-length
transport and storage conditions, 716 application), 680
Errors bit logic input, 173
Axis of Motion, 694 bit logic output, 174
character error received from Freeport configuring the PROFIBUS DP EM DP01 I/O, 418
communication (SMB3), 833 conversion instructions, 224
compile and run-time errors (PLC program), 823 count up/down counter instruction, 242
data retention, 134 DISCONNECT instruction, 516
fatal (PLC), 826 GET and PUT instructions, 186
fatal error effect on run-time execution, 121 high-speed counter initialization sequences, 260
GET_TABLE and PUT_TABLE instructions, 182 high-speed counter programming, 249
I/O error status, 834 installing the PROFIBUS DP EM DP01 GSD
I/O module ID and error registers (SMB8- file, 416
SMB19), 835 ISO_CONNECT instruction, 503
memory locations (PLC non-fatal errors), 825 Modbus RTU slave protocol, programming, 473
Modbus RTU master execution, 468 Open user communication (OUC)
Modbus RTU slave execution, 473 library, 519, 527, 529
Modbus TCP general exception codes, 494 PROFIBUS DP communications to a CPU, 430
Motion instruction, 695 Shift register bit (SHRB) instruction, 338
non-fatal error effect on run-time execution, 120 subroutine for sampling the value of an analog
PID auto-tune, 631 input, 96
PLC error handling, 115 Table Find (TBL_FIND) instruction, 351
PWMx_RUN subroutine, 639 tables, 351
signal board ID and error registers (SMB28- TCP_CONNECT instruction, 500
SMB29), 836 TCP_RECV instruction, 509
timestamp mismatch (PC/PLC program UDP_CONNECT instruction, 505
difference), 822 UDP_RECV instruction, 515
Ethernet UDP_SEND instruction, 512
configuring communication between CPU and HMI Using the AXISx_ABSPOS subroutine to read the
device, 393 absolute position from a SINAMICS V90 servo
GET, 181 drive, 674
IP address, 383 Executing
ISO-on-TCP protocol, 394 program, 63
MAC address, 391 single or multiple scans, 620
networks, 378 EXP (natural exponential), 285
number of communication connections, 375 Expansion and local I/O addressing, 74
Ports, 395
TCP protocol, 394

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Index

Expansion cable, 812 Fatal error effect on run-time execution, 121

installation, 53 Fatal errors (PLC), 826
removal, 53 FBD editor, 103
Expansion I/O bus - communication errors Features
(SMW98), 848 CPU, 18
Expansion module expansion modules supported, 23
EM QR16, 766 Features of the new version, 21
Expansion module (EM) FIFO, 346
EM AE04 specifications, 776 File menu
EM AE04 wiring diagram, 778 Download, 78
EM AM06 specifications, 781 Upload, 81
EM AM06 wiring diagram, 784 FILL (STL-table fill), 348
EM AQ02 specifications, 779 FILL_N, 348
EM AQ02, wiring diagram, 780 Filter time, 131
EM AR02 (RTD) specifications, 793 Filters, digital input configuration, 131
EM AR02 (RTD) wiring diagram, 798 Find PROFINET device
EM AT04 specifications, 788 dialog, 402
EM DE08 specifications, 764 Find PROFINET Device, 402
EM DE08 wiring diagram, 765 Firmware update, 84
EM DR08 specifications, 766 First scan flag (SMB0), 830
EM DR08 wiring diagram, 768 First scan, executing, 620
EM DR16 specifications, 770 Flag memory, 67
EM DR16 wiring diagram, 773 Floating point values, 298
EM DR32 specifications, 770 FND=, <>, <, > (STL-table find), 349
EM DR32 wiring diagram, 774 FOR, 321
EM DT08 specifications, 766 Force
EM DT08 wiring diagram, 768 writing and forcing outputs in STOP mode, 619
EM DT16 specifications, 770 Forced value indicator (SMB4), 833
EM DT16 wiring diagram, 773 Forgotten password, 135, 156
EM DT32 specifications, 770 Freeport mode
EM DT32 wiring diagram, 774 character interrupt control, 199
installing and removing, 52 enabling, 189
wiring diagram, 788 example, 450
Expansion module (SB) Freeport character error (SMB3), 833
SB AE01 specifications, 801 Freeport configuration (SMB30-Port 0 and SMB130-
Expansion module EM) Port 1), 837
EM Q04, wiring diagram, 780 Freeport receive character (SMB2), 832
expansion modules Freeport transmitter idle (SMB4), 833
EM DE08, 764 interrupts, 307
Expansion modules, 23, 834 SMB86-SMB94 and SMB186-SMB194 receive
dimensions, 45 message control, 846
module error status (SMB5), 834 Freeze outputs
module ID and error registers (SMB8-SMB19), 835 analog output configuration, 143
Expansion modules (EM) digital output configuration, 133
analog input representation (current), 786
analog input representation (voltage), 786
analog output representation (current), 787 G
analog output representation (voltage), 787
General technical specifications, 714
GERR (STL-Get non-fatal error code), 333
GET, 181
F
GET_ADDR, 201
Factory defaults memory card, 157 GET_ERROR, 333

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 Index

GIP_ADDR, 202 I/O expansion bus - communication errors

Global symbols, 107 (SMW98), 848
Grounding, 56 I/O Module ID and error registers (SMB8-SMB19), 835
GSD file I_B, 222
EM DP01 PROFIBUS DP module, 426 I_BCD, 222
GSDML, 398 I_DI, 222
Guidelines I_S, 231
grounding and circuit, 54 IBCD (STL-Integer to BCD), 222
installation on a panel, 47 Illegal syntax
installation procedures, 46 symbol table, 107
isolation, 55 Immediate I/O read/writes, 63
wiring guidelines, 56 Immediate instructions
LAD, FBD, and STL, 162
INC_B, 287
H INC_DW, 287
INC_W, 287
Hardware troubleshooting, 622
INCB (STL-Increment byte), 287
HDEF (high-speed counter definition), 243
INCD (STL-Increment double word), 287
Heat, high voltage, and electrical noise, 42
Incremental jog mode, 589
High-speed counter registers, 838
INCW (STL-Increment word), 287
High-speed counters, 249
Indirect addressing
High-vibration environment, 48
creating pointers and using indirect address, 74
HMI
example of pointer offset to access data, 78
configuring Ethernet communication, 393
example of pointer to access data in a table, 77
devices, 448
symbol table, 109
general guidelines for networks, 448
Inductive loads, 58
multi-master and multi-slave PPI networks, 437
Input filter time, 131
single-master PPI networks, 436
Input process image register, 62
supported devices, 24, 377
Inputs
Hotline, 3
edge detectors, 168
HSC (high-speed counter), 158, 243
example bit logic, 173
HSC0, HSC1, HSC2, HSC3, HSC4, and HSC5 high-
NOT contact, 167
speed counter registers (SMB36-65, SMB136-145,
physical and in program, 61
SMB146-155, SMB156-165), 838
pulse catch bits (system block), 131
HTA, 225
reading, 62
standard contacts, 160, 162
STL logic stack, 164
I
Installation
-I (STL-Subtract integer), 279 clearance for airflow and cooling, 43
I/O dimensions, 45
analog input representation (current), 786 DIN rail, 48
analog input representation (voltage), 786 expansion cable, 53
analog output representation (current), 787 expansion module (EM), 52
analog output representation (voltage), 787 grounding, 56
analog status indicators, 91 grounding and circuit, 54
step response times (SM), 785 guidelines, 42
I/O addressing, 74 high-vibration environment, 48
I/O error status inductive loads, 58
PLC non-fatal error codes, 823 isolation, 55
PLC non-fatal error SM flags, 825 isolation guidelines, 55
SMB5, 834 lamp loads, 58
overview, 42, 46

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Index

panel, 47 ITS (STL-Integer to string), 231

separate the devices from heat, high voltage, and
electrical noise, 42
signal board (SB), 50 J
terminal block connector, 51
JMP, 322
wiring guidelines, 56
Jog mode, 586
Instruction execution status bits (SMB1), 831
Instruction libraries, 609
Instructions
L
GET, 181
GET_ADDR, 201 L memory, 110
GIP_ADDR, 202 LAD editor, 102
loop control (PID), 288 Lamp loads, 58
MBUS_CLIENT, 480 LBL, 322
MBUS_SERVER, 484 LD (STL stack-Load NOT immediate), 164
PUT, 181 LD (STL stack-Load), 164
quick reference guide, 861 LD (STL-Load), 160
SET_ADDR, 201 LDB< (STL-Load compare byte less than), 216
SIP_ADDR, 202 LDB<= (STL-Load compare byte less than or
Insulation, 717 equal), 216
Integral term, PID algorithm, 296 LDB<> (STL-Load compare byte not equal), 216
Interrupt routines, 63 LDB= (STL-Load compare byte equal), 216
elements of a user program, 95 LDB> (STL-Load compare byte greater than), 216
Interrupts LDB>= (STL-Load compare byte greater than or
attach/detach, enable/disable, conditional return, equal), 216
and clear event instructions, 302 LDD< (STL-Load compare double word less than), 216
event support by CPU model, 304 LDD<= (STL-Load compare double word less than or
example programs, 308 equal), 216
global interrupt enable state (SMB4), 833 LDD<> (STL-Load compare double word not
interrupt queue overflow (SMB4), 833 equal), 216
overview, 304 LDD= (STL-Load compare double word equal), 216
priority and queuing, 308 LDD> (STL-Load compare double word greater
programming guidelines, 305 than), 216
time interval values for timed interrupts (SMB34- LDD>= (STL-Load compare double word greater than
SMB35), 837 or equal), 216
types of interrupt events, 307 LDI (STL stack-Load immediate), 164
INV_B, 314 LDI (STL-Load NOT immediate), 162
INV_DW, 314 LDN (STL stack-Load NOT), 164
INV_W, 314 LDN (STL-Load NOT), 160
INVB (STL-invert byte), 314 LDNI (STL-Load NOT immediate), 162
INVD (STL-invert double word), 314 LDR< (STL-Load compare real less than), 216
INVW (STL-invert word), 314 LDR<= (STL-Load compare real less than or
IP address, 383 equal), 216
assigning, 380, 389 LDR<> (STL-Load compare real not equal), 216
configuring, 384 LDR= (STL-Load compare real equal), 216
MAC address, 391 LDR> (STL-Load compare real greater than), 216
IP router, 384 LDR>= (STL-Load compare real greater than or
Isolation, 55 equal), 216
Isolation guidelines, 55 LDS (STL stack-Load), 165
ITA, 225 LDS<> (STL-Load string compare not equal), 220
ITB (STL-Integer to byte), 222 LDS= (STL-Load string compare equal), 220
ITD (STL-Integer to double integer), 222 LDW< (STL-Load compare word less than), 216

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 Index

LDW<= (STL-Load compare word less than or MBUS_CTRL (initialize Modbus master
equal), 216 communication), 463
LDW<> (STL-Load compare word not equal), 216 MBUS_INIT (initialize slave communication), 471
LDW= (STL-Load compare word equal), 216 MBUS_MSG / MB_MSG2 (send message from
LDW> (STL-Load compare word greater than), 216 Modbus master), 465
LDW>= (STL-Load compare word greater than or MBUS_SERVER, 484
equal), 216 MBUS_SLAVE (slave response to master
LED indicators message), 472
CPU status, 90 Memory, 825
Library addresses for non-fatal error indicators, 825
creating, 609 clearing PLC, 155
types, 454 retentive range configuration, 134
LIFO, 346 Memory card
LN (natural logarithm), 285 program transfer card, 86, 87
Local and expansion I/O addressing, 74 reset to factory defaults, 157
Local variables, 110 types of, 82
Local/Partner connection, 379 using, 83
Logic stack Modbus general
STL inputs, 164 addressing, 457
STL stack operations, 165 advanced user information, 476, 491
Logic, control, 61 initialization and execution time for Modbus
Logical operation instructions protocol, 461
AND, OR, XOR (byte, word, and dword), 315 library features, 459
invert, 314 requirements for using Modbus instructions, 460
Loop control (PID) Modbus library overview, 454
adjusting bias, 300 Modbus RTU master
converting inputs, 298 example program, 474
converting outputs, 299 execution error codes, 468
error conditions, 301 MBUS_CTRL (initialize master communication), 463
forward/reverse, 299 MBUS_MSG / MB_MSG2 (send message from
loop definition table, 625 master), 465
modes, 300 using the instructions, 462
Loop table, 301 Modbus RTU slave
Lost password, 156 execution error codes, 473
LPP (STL stack-Logic Pop), 165 MBUS_INIT (initialize slave communication), 471
LPS (STL stack-Logic Push), 165 MBUS_SLAVE (slave response to master
LRD (STL stack-Logic Read), 165 message), 472
LSCR (STL-Load SCR), 324 using the instructions, 469
Modbus TCP
general exception codes, 494
M MODBUS TCP
MBUS_CLIENT, 480
MAC address, 391
MBUS_SERVER, 484
Main entry, 765
Modules
Main program, 94
CPU CR20s, 719
Math instructions
CPU CR30s, 730
add, subtract, multiply and divide, 279
CPU CR40, 740
divide integer with remainder, 283
CPU CR40s, 740
increment and decrement, 287
CPU CR60, 752
multiply integers to double integer and divide
CPU CR60s, 752
integer with remainder, 283
CPU SR20, 719
numeric functions, 285
CPU SR30, 730
MBUS_CLIENT, 480

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 885
Index

CPU SR40, 740 defining, 641

CPU SR60, 752 mode of operation, 642
CPU ST20, 719 Motion wizard
CPU ST30, 730 configuration/profile table, 697
CPU ST40, 740 maximum and start/stop speeds, 639
CPU ST60, 752 open loop motion control, 636
dimensions, 45 SM locations, 705
EM AE04, 776 Mounting
EM AM06, 781 DIN rail, 48
EM AQ02, 779 expansion cable, 53
EM AR02 (RTD), 793 isolation, 55
EM DE08, 764 overview, 46
EM DE16 specifications, 764 panel, 47
EM DP01 PROFIBUS DP, 808 wiring guidelines, 56
EM DR08, 766 MOV_B, 317
EM DR16, 770 MOV_BIR, 320
EM DR32, 770 MOV_BIW, 320
EM DT08, 766 MOV_DW, 317
EM DT16, 770 MOV_R, 317
EM DT32, 770 MOV_W, 317
EM QR16, 766 MOVB (STL-move byte), 317
EM QT16, 766 MOVD (STL-move double word), 317
SB AE01, 801 Move instructions
SB AQ01, 803, 804 block move (byte, word, dword), 318
SB CM01, 805 move (byte, word, dword, real), 317
SB DT04, 799, 800 move byte immediate (read and write), 320
Motion control SWAP (exchange byte data in a word), 319
configuring reference point and seek MOVR (STL-move real), 317
parameters, 655 MOVW (STL-move word), 317
configuring the Backlash compensation, 654 MUL, 283
configuring the input pin locations, 647 MUL_DI, 279
defining the motion profile, 657 MUL_I, 279
entering acceleration time, 653 MUL_R, 279
entering jerk time, 654 Multiple scans, 620
entering jog parameters, 653
entering maximum start and stop speed, 652
mapping the I/O, 648 N
Motion features, 643
Network communications, 28
phasing, 650
Networks (communication)
polarity, 651
addresses, 434
Motion control panel, 686
biasing and terminating the network cable, 446
displaying and controlling the operation of axes, 687
biasing cable, 447
displaying and modifying the configuration of
calculating network distances, 443
axes, 693
general guidelines for building, 443
displaying the profile configuration for the axes, 693
network configurations, 432
Motion inputs and outputs
safety concerns, 443
CPU, 644
sample RS485 network configurations, 436
Motion instruction, error codes, 695
selecting the network cable, 445
Motion profile
single-master PPI, 437
configuring, 641
types of communication, 25, 374
creating steps, 643
New features, 21
NEXT, 321

S7-200 SMART
886 System Manual, V2.4, 03/2019, A5E03822230-AG
 Index

Non-fatal error effect on run-time execution, 120 UDP_RECV instruction, 513

Non-fatal PLC errors UDP_SEND instruction, 510
compile and run-time, 823 Opening earlier STEP 7-Micro/WIN projects, 97
Special Memory locations, 825 Operating mode
Non-volatile memory, 82 changing to RUN, 41, 90
NOP, 172 changing to STOP, 41, 90
Normally closed contact startup options, 139
immediate, 162 Operator stations, 93
standard, 160 Options
Normally open contact STL status, 616
immediate, 162 OR< (STL-OR compare real less than), 216
standard, 160 OR<= (STL-OR compare real less than or equal), 216
NOT (STL), 167 OR<> (STL-OR compare real not equal), 216
Number value to string conversion instructions, 231OR= (STL-OR compare real equal), 216
OR> (STL-OR compare real greater than), 216
OR>= (STL-OR compare real greater than or
O equal), 216
ORB (STL-OR byte), 315
O (STL-OR), 160
ORD (STL-OR dword), 315
OB< (STL-OR compare byte less than), 216
Ordering information, 871
OB<= (STL-OR compare byte less than or equal), 216
ORW (STL-OR word), 315
OB<> (STL-OR compare byte not equal), 216
OS<> (STL-OR string compare not equal), 220
OB= (STL-OR compare byte equal), 216
OS= (STL-OR string compare equal), 220
OB> (STL-OR compare byte greater than), 216
OUC library example
OB>= (STL-OR compare byte greater than or
Active partner (client) program, 519
equal), 216
CheckErrors subroutine program, 527
OB1, 94
Passive partner (server) program, 529
OD< (STL-OR compare double word less than), 216
OUC library example Active partner (client) program
OD<= (STL-OR compare double word less than or
symbol table, 528
equal), 216
OUC library example Passive partner (server) program
OD<> (STL-OR compare double word not equal), 216
symbol table, 536
OD= (STL-OR compare double word equal), 216
Output image register, 62
OD> (STL-OR compare double word greater than), 216
Outputs
OD>= (STL-OR compare double word greater than or
coils, 169
equal), 216
example bit logic, 174
OI (STL-OR immediate), 162
physical and in program, 61
OLD (STL stack-OR Load), 165
set and reset bits, 170
ON (STL-OR NOT), 160
set and reset dominant bistable, 171
ONI (STL-OR NOT immediate), 162
writing, 63
Open loop control, 636
Overvoltage, 717
Open user communication (OUC)
OW< (STL-OR compare word less than), 216
connection instructions, 395
OW<= (STL-OR compare word less than or equal), 216
connection types, 395
OW<> (STL-OR compare word not equal), 216
Open user communication (OUC) library
OW= (STL-OR compare word equal), 216
common library instruction parameters, 496
OW> (STL-OR compare word greater than), 216
DISCONNECT instruction, 515
OW>= (STL-OR compare word greater than or
instruction error codes, 517
equal), 216
ISO_CONNECT instruction, 501
overview, 454
TCP_CONNECT instruction, 498
TCP_RECV instruction, 507
TCP_SEND instruction, 505
UDP_CONNECT instruction, 503

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 887
Index

P PPI communication
changing to Freeport mode, 190
Password
multi-master and multi-slave PPI networks, 437
lost or forgotten, 156
port configuration in system block, 128
privilege levels, 135
single-master networks, 436
Password protection, 135
Previous STEP 7-Micro/WIN projects, 97
PID auto-tune
PROFIBUS
auto-deviation, 629
DP device, 411
auto-hysteresis, 629
S7-200 SMART EM DP01 PROFIBUS DP
exception conditions, 631
module, 411
prerequisites, 628
Profile table values
PV out-of-range, 632
PTO generators, 276
sequence, 629
PROFINET
PID loop control
device naming and addressing, 401
loop definition table, 625
Program block, 94
PID Tune control panel, 632
Program control instructions
PID loop instruction
END, STOP, and WDR, 332
alarm checking, 301
FOR-NEXT loop, 321
loop control types, 297
GET_ERROR, 333
understanding, 295
JMP-LBL, 322
PID Tune control panel, 632
SCR (Sequence control relay), 324
Pin assignments for network connector, 445
Program editor
Pipelining
bookmarks, 611
PTO pulses, 271
debugging and monitoring, 613
PLC
STL status options, 616
clearing memory, 155
types, 101
compile and run-time errors, 823
using, 36
expansion cable, 53
Program instructions
fatal errors, 826
bit
information (hardware/firmware, error status,
logic, 160, 162, 164, 165, 167, 168, 169, 170, 171,
run/stop event log), 115
172, 173, 174
installation, 46
clock, 175, 177
installation on a panel, 47
compare, 216, 220
memory card, 86
convert, 222, 225, 231, 235, 238
non-fatal error memory locations, 825
counters, 240, 243, 249, 260
system block, 126
interrupts, 302
PLC menu
logical operations, 314, 315
Download, 78
math, 279, 283, 285, 287
Upload, 81
move, 317, 318, 319, 320
PLS
program control, 321, 322, 324, 332, 333
instruction, 268
shift and rotate, 334, 337
Special Memory to monitor and control PTO and
string, 341, 342
PWM outputs, 843
subroutine, 363, 364
Pointer
table, 345, 346, 348
creating pointers and using indirect address, 74
table find, 349
example of pointer offset to access data, 78
timer, 353, 362
example of pointer to access data in a table, 77
Program status
Power interruption (PLC), 134
building a status chart, 616
Power requirements
displaying in program editor, 613
calculating, 821
executing a limited number of scans, 620
CPU, 44, 818
Program transfer card, 83
sample, 820
Power supply, 44, 818

S7-200 SMART
888 System Manual, V2.4, 03/2019, A5E03822230-AG
 Index

Programs end character detection, 196

elements, 94 end conditions, 193
executing limited scans, 620 idle line detection, 193
interrupt routines, 95 intercharacter timer, 196
memory card, 86, 87 maximum character count, 198
status charts, 616 message timer, 198
subroutines, 94 parity errors, 198
Projects start character detection, 194
opening previous STEP 7-Micro/WIN projects, 97 user termination, 199
Proportional term, PID algorithm, 296 Referencing (active homing) mode, 578
Protection class, 717 Referencing (set reference point mode), 581
Protocols Relative positioning mode, 567
PROFIBUS DP, 412 Relay electrical service life, 719
PTO0, PWM0, PTO1, PWM1, PTO2, and PWM2 high- Repeaters, 444
speed outputs (SMB66-SMB85, SMB166-SMB169, Reset-to-factory-defaults memory card, 157
SMB176-SMB179, and SMB566-SMB579), 843 Restoring data after power-on, 89
Pulse catch bits, digital input configuration in system RET, 363
block, 131 Retentive memory, 82
Pulse train output (PTO) Retentive ranges, system block configuration, 134
cycle time, 270 RETI, 302
instruction, 158 RI (STL-Reset immediate), 170
pulse output instruction (PLS), 268 ROUND, 222
Pulse width modulation (PWM) RS (LAD/FBD Reset dominant bistable), 171
cycle time, 272 RS232, 453
instruction, 158 Freeport mode, 452
output, 637, 637 number of communication connections, 375
pulse output instruction (PLS), 268 types of communication, 25, 374
pulse outputs, 638 RS232/PPI cable, 452
PUT, 181 RS485
PWM wizard communication overview, 432
PWMx_RUN subroutine, 638 communication ports configuration, 128
PWMx_RUN, 638 number of communication connections, 375
sample network configurations, 436
setting baud rate and port network address, 435
Q types of communication, 25, 374
RS485 address
Queue interrupt overflow (SMB4), 833
assigning, 439
quick access toolbar, 26
RS485 communications
STEP 7-Micro/WIN SMART settings, 33
RS485 network
R
address, 438
R (STL-Reset), 170 configuring the RS485 network address for a
-R (STL-Subtract real), 279 CPU, 438
R_S, 231 searching for CPU, 442
Rated voltages, 717 RS485 network address
RCV (receive message control SMB86-SMB94 and configuring, 438
SMB186-SMB194), 846 RTA, 225
READ_RTC, 175 RTD analog inputs
READ_RTCX, 177 coefficient, 145
Real number values, 72 rejection, 145
Receive instruction resistor, 145
break detection, 195 RTD type, 145

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Index

scale, 145 SHRB, 337

smoothing, 145 SI (STL-set immediate), 170
system block configuration, 145 Siemens technical support, 3
RTS (STL-Real to string), 231 Siemens-supplied libraries, 454
RUN mode, 41, 90 Signal board (SB
RUN to STOP transition SB BA01 specifications, 807
analog output states, 143 Signal board (SB)
digital output states, 133 installing and removing, 50
Run-time and PLC compile errors, 823 SB AQ01 specifications, 803
SB AQ01 wiring diagram, 804
SB BA01 wiring diagram, 807
S SB CM01 specifications, 805
SB CM01 wiring diagram, 806
S (STL-Set), 170
SB DT04 specifications, 799
S_DI, 235
SB DT04 wiring diagram, 800
S_I, 235
Signal board ID and error registers (SMB28-
S_R, 235
SMB29), 836
S7-200 SMART
Signal boards (SB)
as PROFIBUS slave device, 413
analog output representation (current), 787
Safety circuits, 93
analog output representation (voltage), 787
Sample control program, 35
input representation (current), 786
Sample network configurations, RS485 devices, 436
input representation (voltage), 786
Saving project, 39
Signal modules (SM)
SB (signal board) hardware/firmware ID (SMB1050-
step response times, 785
SMB1099), 853
SIN (sine), 285
Scan cycle
SIP_ADDR, 202
executing a single scan, 620
SLB (STL-Shift left byte), 334
executing multiple scans, 620
SLD (STL-Shift left dword), 334
scan times (SMW22-SMW26), 836
SLW (STL-Shift left word), 334
SCR, 324
SM (Special memory) assignments and functions, 828
SCRE, 324
SM locations (Axis of Motion), 705
SCRT, 324
SM memory, PTO/PWM operation, 273
Security, 135
SMB0 system status bits, 830
SEG, 222
SMB1 instruction execution status bits, 831
Selecting the network cable, 445
SMB1000-SMB1049 CPU hardware/firmware ID, 852
Service and support, 3
SMB1050-SMB1099 SB (signal board)
Set and reset dominant bistable instructions, 171
hardware/firmware ID, 853
Set and reset immediate instructions, 170
SMB1100-SMB1299 EM (expansion module)
SET_ADDR, 201
hardware/firmware ID, 853
SET_RTC, 175
SMB130 Port 1 configuration, 837
SET_RTCX, 177
SMB136-145 (HSC3) high-speed counter 3, 838
Setting the CPU type, 39
SMB146-155 (HSC4) high-speed counter 4, 838
Setup mode, 575
SMB156-165 (HSC5) high-speed counter 5, 838
SFND (STL-Find string), 342
SMB1800-SMB1935 CPU hardware/firmware ID, 856
Shift and rotate instructions
SMB186-SMB194 receive message control, 846
bit (SHRB), 337
SMB2 Freeport receive character, 832
byte, word, dword, 334
SMB28-SMB29 signal board ID and error
SHL_B, 334
registers, 836
SHL_DW, 334
SMB3 Freeport character error, 833
SHL_W, 334
SMB30 (Port 0) and SMB130 (Port 1)
SHR_B, 334
configuration, 837
SHR_DW, 334
SHR_W, 334

S7-200 SMART
890 System Manual, V2.4, 03/2019, A5E03822230-AG
 Index

SMB34-SMB35 time interval values for timed electromagnetic compatibility (EMC), 715
interrupts, 837 EM AE04, 776
SMB36-45 (HSC0) high-speed counter 0, 838 EM AM06, 781
SMB4 interrupt queue overflow, run-time program EM AQ02, 779
error, interrupts enabled, Freeport transmitter idle, EM AR02 (RTD), 793
value forced, 833 EM AT04, 788
SMB46-55 (HSC1) high-speed counter 1, 838 EM DP01 PROFIBUS DP, 808
SMB480-SMB515 Data log status, 850 EM DR08, 766
SMB5 I/O error status bit, 834 EM DR16, 770
SMB56-65 (HSC2) high-speed counter 2, 838 EM DR32, 770
SMB566-SMB579: PTO2 and PWM2 high-speed EM DT08, 766
outputs, EM DT16, 770
SMB600-SMB649 Axis 0 motion control, 851 EM DT32, 770
SMB66-SMB85, SMB166-SMB169, and SMB176- EM QR16, 766
SMB179: PTO0, PWM0, PTO1, and PWM1 high-speed EM QT16, 766
outputs, environmental conditions, 716
SMB66-SMB85, SMB166-SMB169, SMB176-SMB179, general technical specifications, 714
and SMB566-SMB579: PTO0, PWM0, PTO1, PWM1, industrial environments, 715
PTO2, and PWM2 high-speed outputs, insulation, 717
SMB6-SMB7 CPU ID register, 834 overvoltage, 717
SMB86-SMB94 and SMB186-SMB194 receive protection, 717
message control, 846 rated voltages, 717
SMB8-SMB19 I/O module ID and error registers, 835 relay electrical service life, 719
SMW100-SMW114 System alarms, 849 SB AE01, 801
SMW22-SMW26 scan times, 836 SB AQ01, 803, 804
SMW98 Expansion I/O bus - communication SB CM01, 805
errors, 848 SB DT04, 799, 800
Software debugging, 611 step response times (SM), 785
Special memory assignments and functions, 828 SQRT (square root), 285
Special memory bytes SR (LAD/FBD Set dominant bistable), 171
EM DP01 PROFIBUS DP, 423 SRB (STL-Shift right byte), 334
Specifications, (SB BA01) SRD (STL-Shift right dword), 334
analog input representation (current), 786 SRW (STL-Shift right word), 334
analog input representation (voltage), 786 SSCPY (STL-Copy substring), 341
analog output representation (current), 787 SSTR_CPY, 341
analog output representation (voltage), 787 Starting
CE approval, 714 startup options, 139
contamination level, 717 Starting Ethernet communications
CPU CR20s, 719 STEP 7-Micro/WIN SMART, 30
CPU CR30s, 730 Starting RS485 communications
CPU CR40, 740 STEP 7-Micro/WIN SMART, 33
CPU CR40s, 740 Static IP information, 384
CPU CR60, 752 Status
CPU CR60s, 752 building a status chart, 616
CPU SR20, 719 displaying in program editor, 613
CPU SR30, 730 executing a limited number of scans, 620
CPU SR40, 740 Status error (timestamp mismatch), 822
CPU SR60, 752 Status LEDs
CPU ST20, 719 CPU, 90
CPU ST30, 730 EM DP01 PROFIBUS DP, 410, 424
CPU ST40, 740 Expansion modules (EMs), 90
CPU ST60, 752 STD (STL-Sub-string to double integer), 235

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 891
Index

STEP 7-Micro/WIN (earlier versions), 97 RS485 network address of CPU, 438

STEP 7-Micro/WIN SMART RS485/RS232 CM01 communications signal
connecting with the CPU, 31, 33, 34, 385, 440 board, 152
equipment requirements, 26 RTD analog input module, 144
Ethernet port configuration, 384 startup options, 139
RS485 network port configuration, 438 TC analog input module, 149
RUN and STOP mode, 41, 90 System status bits (SMB0), 830
Steppers in motion control, 639
STI (STL-Sub-string to integer), 235
STL T
logic stack operations, 165
Table instructions
status options, 616
ATT, 345
STL editor, 103
FIFO/LIFO, 346
STOP (instruction), 332
FILL_N, 348
STOP mode, 41, 90
TBL_FIND, 349
analog output states, 143
TAN (tangent), 285
digital output states, 133
TBL_FIND, 349
writing and forcing outputs, 619
TC analog input module, 149
STR (STL-Sub-string to real ), 235
TC analog inputs
STR_FIND, 342
rejection, 149
String instructions
scale, 149
copy substring, 341
smoothing, 149
Find string / character, 342
system block configuration, 149
Strings
TC type, 149
format, 73
Technical specifications, 714
representation, 73
Technical support, 3
SUB_DI, 279
Terminal block connector, 51
SUB_I, 279
Thermal zone, 43
SUB_R, 279
Thermocouple
Subroutine instructions
basic operation, 152, 791
Call parameter and return examples, 364
cold junction compensation, 152, 791
CALL, RET, 363
EM AT04 Thermocouple filter selection table, 791
Subroutines
EM AT04 Thermocouple selection table, 791
Axis of Motion, 658
Timed interrupt configuration (SMB34-SMB35), 837
element of user program, 94
Time-of-day
guidelines, 659
clock instructions, 175
PWMx_RUN, 638
extended clock instructions, 177
Support, 3
protection for reads and writes, 135
Suppression circuits, 58
Timer instructions
SWAP, 319
BITIM, CITIM, 362
Symbol table, 107
interrupts, 308
Symbols (symbolic addressing)
programming tips and examples, 355
defining global symbols, 107
TON, TONR, TOF, 353
indirect addressing, 109
Timestamp mismatch (PC/PLC program
Synchronous updates (PWM instruction), 273
difference), 822
System alarms (SMW100-SMW114), 849
TODR (STL-Read time-of-day clock), 175
System block, 95
TODRX (STL-Read time-of-day clock extended), 177
BA01 battery signal board, 153
TODW (STL-Write time-of-day clock), 175
CPU configuration, 126
TODWX (STL-Write time-of-day clock extended), 177
digital input filters, 131
TOF (Off-delay timer), 353
IP address of CPU, 387
TON (On-delay timer), 353
password and security, 135
TONR (On-delay timer retentive), 353

S7-200 SMART
892 System Manual, V2.4, 03/2019, A5E03822230-AG
 Index

Tools (options) wiring diagrams

execution status coloring, 613 EM DE16, 765
STL status, 616 Wiring diagrams
Tools menu CPU CR30s, 739
Find PROFINET Device, 402 CPU CR40, 748
Motion control panel, 686 CPU CR40s, 751
PID Tune control panel, 632 CPU CR60, 760
Transfer card, 83 CPU CR60s, 762
Transmission rate, 443 CPU SR20, 728
Transmit instruction CPU SR30, 738
example, 200 CPU SR40, 748
transmitting data, 190 CPU SR60, 760
Traversing blocks mode, 583 CPU ST20, 728
Troubleshooting CPU ST30, 738
LED indicators, 90 CPU ST40, 748
Troubleshooting S7-200 SMART hardware, 622 CPU ST60, 760
TRUNC, 222 EM AE04, 778
EM AM06, 784
EM AQ02, 780
U EM AQ04, 780
EM AR02 (RTD), 798
Uploading programs, 81
EM DE08, 765
User-defined libraries, 609
EM DP01 PROFIBUS DP module, 811
USS protocol instructions
EM DR08, 768
example program, 554
EM DR16, 773
using, 542
EM DR32, 774
USS_CTRL, 545
EM DT08, 768
USS_INIT, 543
EM DT16, 773
USS_RPM_x, 548
EM DT32, 774
USS_WPM_x, 550
SB AQ01, 804
USS protocol library
SB CM01, 806
calculating time for communications, 541
Wiring diagrams
execution errors, 553
SB BA01, 807
overview, 454, 540
Wiring guidelines, 56
requirements, 540
clearance for airflow and cooling, 43
using the USS protocol instructions, 542
DIN rail, 48
grounding, 56
grounding and circuit, 54
V
inductive loads, 58
V90 drives, 644, 672, 872 installation, 42
Variable table, 110 isolation, 55
Vibration, 48 lamp loads, 58
separate the devices from heat, high voltage, and
electrical noise, 42
W terminal block connector, 51
Wizards
WAND_B, 315
high-speed counter (HSC), 249
WAND_DW, 315
Text Display, 24
WAND_W, 315
WOR_B, 315
WDR (watchdog timer reset), 332
WOR_DW, 315
Wiring diagram
WOR_W, 315
EM AT04, 788
Word access, 66

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 893
Index

Word consistency
PROFIBUS, 415
Writing values
outputs, 63
writing and forcing outputs in STOP mode, 619
WXOR_B, 315
WXOR_DW, 315
WXOR_W, 315

X
XORB (STL-XOR byte), 315
XORD (STL-XOR dword), 315
XORW (STL-XOR word), 315

S7-200 SMART
894 System Manual, V2.4, 03/2019, A5E03822230-AG
 Index

S7-200 SMART
System Manual, V2.4, 03/2019, A5E03822230-AG 895