Pumpstation5 - As - Built: Allen-Bradley Integrated Architecture Builder
Pumpstation5 - As - Built: Allen-Bradley Integrated Architecture Builder
Reference / Version
Allen-Bradley
PumpStation5_as_built
Project Documentation
Reference
Version
Allen-Bradley /
Author
RA IAB
1
Table of Contents:
Allen-Bradley.............................................................................................................1
Integrated Architecture Builder...................................................................................1
1 Overview of Project 'PumpStation5_as_built'.............................................................5
1.1 IAB Software Information:.................................................................................5
1.2 Integrated Architecture.....................................................................................7
1.3 ControlLogix.....................................................................................................9
1.4 In-Cabinet Modular Distributed I/O...................................................................12
1.5 Project's System List........................................................................................15
1.6 Project Errors/Warnings...................................................................................16
1.7 Project's Network list.......................................................................................17
1.8 Project's hardware platforms list.......................................................................18
1.9 Architecture View............................................................................................19
2 Bill of Materials.....................................................................................................21
2.1 Consolidated BOM...........................................................................................22
2.2 Positional BOM................................................................................................23
2.3 Organized BOM...............................................................................................25
3 Network Details.....................................................................................................27
3.1 Network 'ProfiBus001'......................................................................................28
3.1.1 ProfiBus network status :.................................................................28
3.1.2 Graphics:........................................................................................28
3.1.3 Performance Data:..........................................................................28
3.1.4 Layout Information:........................................................................28
4 Hardware Platforms...............................................................................................30
4.1 Platform 'CLX_SS.1_CLogix001'........................................................................30
4.1.1 Graphics:........................................................................................30
4.1.2 Performance Data:..........................................................................30
4.1.3 Layout Information:........................................................................31
4.1.4 Cable Report for OnMach002...........................................................31
4.1.4.1 OnMach002:........................................................................................31
4.1.5 Cable Report for OnMach003...........................................................32
4.1.5.1 OnMach003:........................................................................................32
4.1.6 Cable Report for OnMach004...........................................................33
4.1.6.1 OnMach004:........................................................................................33
4.1.7 Cable Report for OnMach005...........................................................34
4.1.7.1 OnMach005:........................................................................................34
4.1.8 Cable Report for OnMach006...........................................................35
4.1.8.1 OnMach006:........................................................................................35
4.1.9 Cable Report for OnMach007...........................................................36
4.1.9.1 OnMach007:........................................................................................36
4.2 Platform 'CLX_SS.1.DIO_SS.1_FLX001'.............................................................37
4.2.1 Graphics:........................................................................................37
4.2.2 Performance Data:..........................................................................38
4.2.3 Layout Information:........................................................................38
5 Appendix:.............................................................................................................38
1 Overview of Project 'PumpStation5_as_built'
1.1 IAB Software Information:
Processor Checks:
The Processor Chassis Checkers check the processor and any associated I/O and devices. The
checker examines power consumption of all chassis, estimates memory requirements for the
processor(s), and counts connections for the Processor and any local communication modules
necessary to handle the network bandwidth. Any device that is "owned" by this processor will be
accounted for when performing the check.
Productivity
Improve PRODUCTIVITY with better asset utilization and system
performance.
o Develop a standard set of engineering objects you can use across
all of your applications
o Merge the production floor with the enterprise system to improve
data flow and make faster, more informed business decisions
o Improve uptime, increase speed and simplify integration using
intelligent devices
o Take advantage of a single network infrastructure
Innovation
Cultivate INNOVATION with increased system flexibility and technical risk
mitigation.
o Invest less time in development so that you can spend more time
creating new intellectual property
o Quickly make production changes to better meet market demands
o Mix industrial, business and commercial technologies to solve
business challenges in new ways
o Share best practices
Globalization
Promote GLOBALIZATION with easy access to actionable, plantwide
information.
o Easily extract, share and use information across your enterprise
and around the world directly from manufacturing assets like your
controllers
o Track your manufacturing assets on a global basis
o Take advantage of a single, global standard
Sustainability
Support SUSTAINABILITY with extended product lifecycles and better
asset utilization.
o Reduce waste by specifying a system in a footprint that meets your
needs
o Reduce energy costs by eliminating the need to "over-design"
o Streamline required assets and simultaneously reduce storage,
energy costs, and waste materials
How does the Integrated Architecture system accomplish this? By leveraging
exceptional, industry-leading features that include:
For manufacturers, OEMs and Systems Integrators in virtually every industry, the Logix
Control Platform increases productivity while reducing total cost of ownership.
Unlike conventional architectures, the Logix Control Platform provides fully integrated,
scalable solutions for the full range of automation disciplines including discrete, motion,
process control, batch, drive systems and safety using a single control platform, a single
development environment and using a single, open communication protocol. The
platform enables you to re-use engineering designs and practices to reduce
development time and cost, respond more quickly to customer or market demands,
reduce maintenance costs and downtime and easily gain access to actionable plant and
production information for improved management and decision-making.
ControlLogix provides modular network communications that let you purchase only what
you need. Interface using ControlLogix communication modules via a ControlLogix
gateway without the need for a processor in the gateway chassis, or interface directly to
a ControlLogix processor.
You may also combine any number of EtherNet/IP, ControlNet, DeviceNet, HART,
FOUNDATION fieldbus, or other networks for maximum communications flexibility. Or,
you may route and bridge between CIP (Common Industrial Protocol) networks with no
controller overhead.
ControlLogix controllers also support redundant architectures with no additional
programming or customized controllers for high availability. The primary controller
automatically updates the secondary with any data changes needed to keep it
synchronized.
Development Environment
Streamline engineering with outstanding ease-of-use
With RSLogix 5000, only one software package is needed for discrete, process, batch, motion, safety and drive-
based applications. RSLogix 5000 offers an easy-to-use, IEC61131-3 compliant interface, symbolic programming
with structures and arrays and a comprehensive instruction set that serves many types of applications. It provides
ladder logic, structured text, function block diagram and sequential function chart editors for program development
as well as support for the S88 equipment phase state model for batch and machine control applications. RSLogix
5000 can help:
• reduce programming and ease startup and commissioning
• ease diagnostics and troubleshooting
• increase overall plant productivity
1.4 In-Cabinet Modular Distributed I/O
In-Cabinet (IP20) distributed I/O can be placed throughout your application and requires an
enclosure. Our In-Cabinet Modular I/O products let you select the exact mix of I/O interfaces and
communication adapters to fit your needs, providing greater flexibility in designing your system. In
addition to a wide range of analog, digital, and specialty modules, we provide in-cabinet I/O options
for extreme environments, I/O for safety systems, and intrinsic safety (IS) I/O that can be distributed
throughout hazardous areas.
Features
Modular design lets you independently select
the I/O, termination style and network
interface
Components install easily by sliding together;
pull apart easily for maintenance
Removable wiring system saves time and
money during installation and troubleshooting
Comprehensive diagnostics and configurable
features makes POINT I/O™ easy to apply
Removal and Insertion Under Power (RIUP)
lets you replace modules while the system is
in operation
Mount horizontally or vertically, with no de-
rating required
Auto Device Replacement (ADR) lets OEMs
add features and I/O with minimal effort
Add-On-Profiles in RSLogix 5000
programming software provide smooth
integration into Integrated Architecture
systems
Features
Installs into hazardous areas (Zone 1) without
purged or explosion-proof enclosures
Provides a ControlNet-based solution in the
hazardous area using ControlNet™ Ex
products
Modular design lets you independently select
the I/O, termination style and network
interface
Assembles without tools—all components
snap onto a DIN rail and plug together to form
the I/O system
Mounts horizontally or vertically on a standard
DIN rail
Removal and Insertion Under Power (RIUP)
lets you replace modules and make
connections in the hazardous area while the
system is in operation
Simplified engineering drawings,
documentation, and site certification speed
commissioning
1.5 Project's System List
This Project contains the following Systems:
Subsystem: CLX_SS.1
1.6 Project Errors/Warnings
The General Checker has found the following errors:
Error You have one or more remote chassis/devices
assigned to this processor that are
experiencing problems. These devices may
not be included in the processor check.
Please review General Checker
errors/warnings on specific devices for more
detail.
Total: 21092.46
The pricing provided is List Price. Please consult your local sales person to get your
specific pricing.
2.2 Positional BOM
Pos/Slot Catalog # Description Unit Price Total Price
Networks
ProfiBus001
1 MVI56-PDPMV1 (CLX_SS.1_CLogix001) PROFIBUS Master V1 Included in Included in
Communication Module Hardware Hardware
Section Section
Subtotal: 0.00
Hardware
CLX_SS.1_CLogix001
N/A 1756-A10 1756 Chassis 10 slots 615.00 615.00
N/A 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 911.00 911.00
0 1756-L71 Logix5671 Processor With 2 Mbytes Memory 5410.00 5410.00
1 1756-EN2T EtherNet 10-100M Bridge Module 2870.00 2870.00
2 MVI56-PDPMV1 PROFIBUS Master V1 Communication Module N/A N/A
3 1756-CN2 ControlNet Interface Module 2170.00 2170.00
4 1756-IF16 Analog Input - Current/Voltage 16 Pts (36 Pin) 1550.00 1550.00
On-Machine BOM (OnMach002)
4.1.1 1492-AIFM8-3 Feed-Through 8 Channel Analog IFM, 3 Terminals 146.01 146.01
per Input
4.1.2 1492- Pre-wired cable for 1756-IF16 (S-Ended Current) 273.10 273.10
ACABLE010UB Analog Input Modules, 20 Conductors, #22 AWG,
Shielded, w/1756-TBCH connector & AIFM 25-pin D-
shell Connector
5 1756-IB32 10-31 VDC Input 32 Pts (36 Pin) 475.00 475.00
On-Machine BOM (OnMach003)
5.1.1 1492-IFM40F 40-Point Feed-Through Digital IFM, Standard 136.55 136.55
5.1.2 1492-CABLE025Z Pre-wired cable for 1756 32-pt I/O Modules, 40 310.92 310.92
conductors, #22 AWG, w/1756-TBCH connector &
IFM 40-pin connector
6 1756-OV32E 10-30 VDC Electronically Fused Sinking Output 32 676.00 676.00
Points (36 Pin)
On-Machine BOM (OnMach004)
6.1.1 1492-IFM40F 40-Point Feed-Through Digital IFM, Standard 136.55 136.55
6.1.2 1492-CABLE025Z Pre-wired cable for 1756 32-pt I/O Modules, 40 310.92 310.92
conductors, #22 AWG, w/1756-TBCH connector &
IFM 40-pin connector
7 1756-OV32E 10-30 VDC Electronically Fused Sinking Output 32 676.00 676.00
Points (36 Pin)
On-Machine BOM (OnMach005)
7.1.1 1492-IFM40F 40-Point Feed-Through Digital IFM, Standard 136.55 136.55
7.1.2 1492-CABLE025Z Pre-wired cable for 1756 32-pt I/O Modules, 40 310.92 310.92
conductors, #22 AWG, w/1756-TBCH connector &
IFM 40-pin connector
8 1756-IB32 10-31 VDC Input 32 Pts (36 Pin) 475.00 475.00
On-Machine BOM (OnMach006)
8.1.1 1492-IFM40F 40-Point Feed-Through Digital IFM, Standard 136.55 136.55
8.1.2 1492-CABLE025Z Pre-wired cable for 1756 32-pt I/O Modules, 40 310.92 310.92
conductors, #22 AWG, w/1756-TBCH connector &
IFM 40-pin connector
9 1756-OV32E 10-30 VDC Electronically Fused Sinking Output 32 676.00 676.00
Points (36 Pin)
On-Machine BOM (OnMach007)
9.1.1 1492-IFM40F 40-Point Feed-Through Digital IFM, Standard 136.55 136.55
9.1.2 1492-CABLE025Z Pre-wired cable for 1756 32-pt I/O Modules, 40 310.92 310.92
conductors, #22 AWG, w/1756-TBCH connector &
IFM 40-pin connector
Subtotal: 19160.46
CLX_SS.1.DIO_SS.1_FLX001
N/A 1794-PS3 85-264 VAC To 24 VDC 3A Power Supply 345.00 345.00
N/A 1794-ACN15 Single Media Adapter For ControlNet 764.00 764.00
0 1794-IB16XOB16P 24V DC Combo Module, 16 Input, 16 Output 620.00 620.00
0.1 1794-TB32 32-channel screw terminal base (32 I/O; 8 common; 8 203.00 203.00
+V )
Subtotal: 1932.00
Total: 21092.46
The pricing provided is List Price. Please consult your local sales person to get your
specific pricing.
2.3 Organized BOM
Qty Catalog # Description Unit Price Total Price
Networks
ProfiBus001
1 MVI56-PDPMV1 (CLX_SS.1_CLogix001) PROFIBUS Master V1 Included in Included in
Communication Module Hardware Hardware
Section Section
Subtotal: 0.00
Hardware
CLX_SS.1_CLogix001
1 1492- Pre-wired cable for 1756-IF16 (S-Ended Current) Analog 273.10 273.10
ACABLE010UB Input Modules, 20 Conductors, #22 AWG, Shielded,
w/1756-TBCH connector & AIFM 25-pin D-shell Connector
1 1492-AIFM8-3 Feed-Through 8 Channel Analog IFM, 3 Terminals per Input 146.01 146.01
5 1492-CABLE025Z Pre-wired cable for 1756 32-pt I/O Modules, 40 conductors, 310.92 1554.60
#22 AWG, w/1756-TBCH connector & IFM 40-pin connector
5 1492-IFM40F 40-Point Feed-Through Digital IFM, Standard 136.55 682.75
1 1756-A10 1756 Chassis 10 slots 615.00 615.00
1 1756-CN2 ControlNet Interface Module 2170.00 2170.00
1 1756-EN2T EtherNet 10-100M Bridge Module 2870.00 2870.00
2 1756-IB32 10-31 VDC Input 32 Pts (36 Pin) 475.00 950.00
1 1756-IF16 Analog Input - Current/Voltage 16 Pts (36 Pin) 1550.00 1550.00
1 1756-L71 Logix5671 Processor With 2 Mbytes Memory 5410.00 5410.00
3 1756-OV32E 10-30 VDC Electronically Fused Sinking Output 32 Points 676.00 2028.00
(36 Pin)
1 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 911.00 911.00
1 MVI56-PDPMV1 PROFIBUS Master V1 Communication Module N/A N/A
Subtotal: 19160.46
CLX_SS.1.DIO_SS.1_FLX001
1 1794-ACN15 Single Media Adapter For ControlNet 764.00 764.00
1 1794-IB16XOB16P 24V DC Combo Module, 16 Input, 16 Output 620.00 620.00
1 1794-PS3 85-264 VAC To 24 VDC 3A Power Supply 345.00 345.00
1 1794-TB32 32-channel screw terminal base (32 I/O; 8 common; 8 +V ) 203.00 203.00
Subtotal: 1932.00
Total: 21092.46
The pricing provided is List Price. Please consult your local sales person to get your
specific pricing.
3 Network Details
3.1 Network 'ProfiBus001'
3.1.2 Graphics:
4.1.1 Graphics:
You have one or more remote chassis/devices assigned to this processor that
are experiencing problems. These devices may not be included in the processor check.
Please review General Checker errors/warnings on specific devices for more detail.
4 1756-IF16
4.1 HEADERNODE
4.1.1 1492-AIFM8-3
4.1.2 1492-ACABLE010UB
5 1756-IB32
5.1 HEADERNODE
5.1.1 1492-IFM40F
5.1.2 1492-CABLE025Z
6 1756-OV32E
6.1 HEADERNODE
6.1.1 1492-IFM40F
6.1.2 1492-CABLE025Z
7 1756-OV32E
7.1 HEADERNODE
7.1.1 1492-IFM40F
7.1.2 1492-CABLE025Z
8 1756-IB32
8.1 HEADERNODE
8.1.1 1492-IFM40F
8.1.2 1492-CABLE025Z
9 1756-OV32E
9.1 HEADERNODE
9.1.1 1492-IFM40F
9.1.2 1492-CABLE025Z
4.1.4.1 OnMach002:
Wiring System Module: 1492-AIFM8-3
4.1.5 Cable Report for OnMach003
4.1.5.1 OnMach003:
Wiring System Module: 1492-IFM40F
4.1.6 Cable Report for OnMach004
4.1.6.1 OnMach004:
Wiring System Module: 1492-IFM40F
4.1.7 Cable Report for OnMach005
4.1.7.1 OnMach005:
Wiring System Module: 1492-IFM40F
4.1.8 Cable Report for OnMach006
4.1.8.1 OnMach006:
Wiring System Module: 1492-IFM40F
4.1.9 Cable Report for OnMach007
4.1.9.1 OnMach007:
Wiring System Module: 1492-IFM40F
4.2.1 Graphics:
4.2.2 Performance Data:
Power supply mA remaining mA remaining Max 5V Max 24V
on 5V on 24V
1794-PS3 610.000000 2670.000000 0.000000 3000.000000
5 Appendix: