IAB_Proj_LP_1_Boiler_BMS Documentation

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Integrated Architecture Builder

IAB_Proj_LP_1_Boiler_BMS

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Tuesday, February 25, 2025 - 12:01

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1 Overview of Project 'IAB_Proj_LP_1_Boiler_BMS'
1.1 IAB Software Information:

Integrated Architecture Builder software is a tool designed to assist you in defining an

automation configuration. While Integrated Architecture Builder Software has been designed
and tested for accuracy and Bill of Material completeness, the underlying variables and
assumptions of the tool may cause actual results to vary from expected results. Users of
Integrated Architecture Builder software must independently determine to their own satisfaction
the applicability of the resulting configuration and must assume responsibility for the use of the
resulting configuration and bill of material. Integrated Architecture Builder software provides
informational data on expected performance results. Rockwell Automation is not liable for the
correctness of this data.

Processor Checks:
The Processor Chassis Checkers check the processor and any associated I/O and devices. The
checker examines power consumption of all chassis, estimates memory requirements for the
processor(s), and counts connections for the Processor and any local communication modules
necessary to handle the network bandwidth. Any device that is "owned" by this processor will be
accounted for when performing the check.

ControlNet Network Checks:

The ControlNet Wizard checks the device connections, network cabling components, and
additional performance information about the network. Given certain information about device
connectivity to processors and basic network setup information, the ControlNet wizard will check
details on scheduled and unscheduled bandwidth, propagation delay, and Network Update
Time. Results are based on approximate

DeviceNet Network Checks:

The DeviceNet Wizard checks the device connections and network cabling (trunk, taps and
drops). It also verifies correct network sizing (power consumption, maximum length and Baud
rate).

EtherNet Network Checks:

The EtherNet Wizard checks the device connections, network cabling components, and
additional performance information about the network. Given certain information about device
connectivity to processors and basic network setup information, the EtherNet wizard will check
details on CIP / TCP connections, I/O packets per second, and HMI packets per seconds.
 1.2 Integrated Architecture
The Convergence of Control and Information for Plantwide Optimization
The Rockwell Automation Integrated Architecture™ system helps you to build a
business in which information flows across your organization so you can better
address key market challenges:

 Productivity
Improve PRODUCTIVITY with better asset utilization and system
performance.
o Develop a standard set of engineering objects you can use across
all of your applications
o Merge the production floor with the enterprise system to improve
data flow and make faster, more informed business decisions
o Improve uptime, increase speed and simplify integration using
intelligent devices
o Take advantage of a single network infrastructure

 Innovation
Cultivate INNOVATION with increased system flexibility and technical risk
mitigation.
o Invest less time in development so that you can spend more time
creating new intellectual property
o Quickly make production changes to better meet market demands
o Mix industrial, business and commercial technologies to solve
business challenges in new ways
o Share best practices

 Globalization
Promote GLOBALIZATION with easy access to actionable, plantwide
information.
o Easily extract, share and use information across your enterprise
and around the world directly from manufacturing assets like your
controllers
o Track your manufacturing assets on a global basis
o Take advantage of a single, global standard

 Sustainability
Support SUSTAINABILITY with extended product lifecycles and better
asset utilization.
o Reduce waste by specifying a system in a footprint that meets your
needs
o Reduce energy costs by eliminating the need to "over-design"
o Streamline required assets and simultaneously reduce storage,
energy costs, and waste materials
How does the Integrated Architecture system accomplish this? By leveraging
exceptional, industry-leading features that include:

 Multiple Disciplines— Functionality for a full range of automation

applications with common equipment and standards
 Scalable Dimensions — Offerings that are right-sized by product,
architecture and core multiple discipline functionality
 EtherNet/IP — A single network of IT-friendly Ethernet for information, I/O
and motion
 Real-Time Information — Live data and open access throughout your power
and control system, enterprise and supply chain
 Knowledge Integration — Premier integration of device and system to
maximize and secure your intellectual property

The Integrated Architecture system provides the foundation to drive plantwide

optimization efficiently and effectively, helping companies to respond
competitively to the economy and changes in consumer demand.
 1.3 View

Visualization: To get to most out of your production assets,, you need the right
information, in the right place, at the right time, and in the right format. From
simple pushbuttons or indicators to plant or enterprise-wide production
information, the actions you take are based on the available information.

Rockwell Automation visualization platforms provide you with a scalable, unified

suite of operator interface and supervisory-level monitoring solutions that share
the same development software, offering faster development and
implementation, flexibility and lower total cost of ownership.

Premier integration into Integrated Architecture gives you visibility into your
operations, which can lead to business success and performance when and
where you need it.

Information: Operational excellence is no longer a luxury—it’s a strategic

imperative, especially in industries driven by fast response to consumer demand,
stringent quality and compliance, pressure from global competitors and a
constant need to reduce operating costs.

The FactoryTalk Integrated Production and Performance Suite offers a modular

integrated approach to deploying information solutions at machine, line, plant and
enterprise levels. Now you can synchronize the information in your business and
plant floor systems; monitor process and discrete control system in real-time to
identify issues before they become real problems; implement lean tolls; track
orders from dock to dock; simplify data collection and create a window into your
plant’s day-to-day operations.
This suite of manufacturing applications addresses the production disciplines
common to most enterprises. Modules can be deployed individually or in
combination with each other to create solutions for today’s production
management challenges. Interoperability is assured through the FactoryTalk
Services Platform, a standards-based services oriented architecture for shared
services and data.
 1.4 Project's System List
This Project contains the following Systems:
Subsystem: SLC_Migration.1

1.5 Project Errors/Warnings

Your project has errors and/or warnings. This means that your system may or may not
work as expected. You need to review and resolve these issues to your satisfaction by
going to the Project Checker tab of the Project Completeness Wizard and the
Errors/Warnings tab of the Communications Details dialog to see the errors and/or
warnings.

The General Checker has found the following warnings:

SLC_Migration.1 Warning You have chosen to replace 1747-L542 with

_Compact Logix 5069-L310ER.
5380.CMX Contact Rockwell Automation or Technical
Support for DH+ Conversion Assistance.
SLC_Migration.1 Warning Conversion Module for 1746-OX8 does not
_Compact Logix exist.
5380.CMX Contact Rockwell Automation or Technical
Support for further selection assistance
SLC_Migration.1 Warning You must manually check that the voltage
_Compact Logix range, current range, and sink/source type
5380.CMX used in the SLC I/O hardware is compatible
with the migrated I/O hardware. There is a
possibility of mismatch as some of the SLC I/O
modules do not have an exact 1 to 1 product
conversion/replacement.

1.6 Project's hardware platforms list

This Project contains the following Hardware platforms:
HW Platform Type HW Platform Name
5069 Compact I/O SLC_Migration.1_Compact Logix
5380.CMX
View Device001
1.7 Architecture View
2 Bill of Materials
The list prices shown in this tool are reference points used by your distributor or
Rockwell Automation to calculate your extended net prices and do not include
applicable discounts and taxes. To obtain your extended net pricing for products,
contact Rockwell Automation or your authorized distributor.

2.1 Consolidated BOM

Qty Catalog # Description ($ - USD) ($ - USD)
Unit Price Total Price
1 1492-CH1746-10 SLC 500 to 5069 CompactLogix conversion system chassis, 473.84 473.84
10 Slot
1 5069-L310ER CompactLogix 5380 Controller, 1MB, 8 I/Os, 24 nodes, 3,033.36 3,033.36
Standard
1 5069-RTB64- Power terminal RTB kit for CompactLogix 5380 Controllers 37.98 37.98
SCREW and 5069-AEN2TR. Contains both 4 and 6 pin Screw type
RTB
3 5069-IA16 5069 Compact I/O 16 channels AC input modules, 424.69 1,274.07
supporting both 120 & 240 VAC signals
3 1492-CM1746-M01 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 704.49
IA16 to 5069-IA16, 1746-IM16 to 5069-IA16, 1746-IB16 to
5069-IB16, 1746-ITB16 to 5069-IB16
2 5069-OA16 5069 Compact I/O 16 channels AC output module 765.11 1,530.22
supporting both 120 & 240VAC output.
2 1492-CM1746-M02 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 469.66
OA16 to 5069-OA16
2 5069-OX4I 5069 Compact I/O 4 Channel Normally open/Normally 502.20 1,004.40
Closed individually isolated type Relay Output Module, 2 tier
fault mode, hold last state
2 5069-RTB18- 5069 Compact I/O 18 pins Screw type terminal block kit 69.43 138.86
SCREW
1 5069-OW16 5069 Compact I/O 16 Channel Normally Open Individually 786.44 786.44
Non Isolated type Relay Output Module, 2 tier fault mode,
hold last state
1 1492-CM1746-M04 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
OW16 to 5069-OW16
1 2711P-T10C21D8S Graphic Terminal,Standard Model,10.4 in. Display, TFT 3,040.51 3,040.51
Color,Touch Screen,Single Ethernet,18-30 V DC
1 9324M-RLDT20 ESD - Studio 5000 Standard Perpetual with Self Support 3,930.00 3,930.00
1 9701M- FactoryTalk View Studio for Machine Edition - Perpetual. 1,020.00 1,020.00
VWSTNMRT10 Configuration software for machine level HMI applications
running on PanelView Plus 6/7 or FactoryTalk View ME
Station. Includes Self support, EDS
1 9355M-RSLCT10 ESD - RSLinx Classic Single Node Perpetual with RSLinx 751.00 751.00
Classic Single Node Perpetual Self support
1 1606-XLB240E 1606-XLB240E: Basic Power Supply, 24-28V DC, 240 W, 278.05 278.05
90-264V AC Input Voltage,10.0A

Total: $ 18,707.71

2.2 Positional BOM

Pos/ Catalog # Description ($ - USD) ($ - USD)
Slot Unit Price Total Price

Hardware
 SLC_Migration.1_Compact Logix 5380.CMX
Selected Accessories
N/A 1492-CH1746-10 SLC 500 to 5069 CompactLogix conversion system chassis, 473.84 473.84
10 Slot
0 5069-L310ER CompactLogix 5380 Controller, 1MB, 8 I/Os, 24 nodes, 3,033.36 3,033.36
Standard
0.1 5069-ECR Includes (1) 5069-ECR: 5069 End cap N/A N/A
N/A 5069-RTB64- Power terminal RTB kit for CompactLogix 5380 Controllers 37.98 37.98
SCREW and 5069-AEN2TR. Contains both 4 and 6 pin Screw type
RTB
1 5069-IA16 5069 Compact I/O 16 channels AC input modules, 424.69 424.69
supporting both 120 & 240 VAC signals
Selected Accessories
1.2 1492-CM1746-M01 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
IA16 to 5069-IA16, 1746-IM16 to 5069-IA16, 1746-IB16 to
5069-IB16, 1746-ITB16 to 5069-IB16
2 5069-IA16 5069 Compact I/O 16 channels AC input modules, 424.69 424.69
supporting both 120 & 240 VAC signals
Selected Accessories
2.2 1492-CM1746-M01 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
IA16 to 5069-IA16, 1746-IM16 to 5069-IA16, 1746-IB16 to
5069-IB16, 1746-ITB16 to 5069-IB16
3 5069-IA16 5069 Compact I/O 16 channels AC input modules, 424.69 424.69
supporting both 120 & 240 VAC signals
Selected Accessories
3.2 1492-CM1746-M01 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
IA16 to 5069-IA16, 1746-IM16 to 5069-IA16, 1746-IB16 to
5069-IB16, 1746-ITB16 to 5069-IB16
4 5069-OA16 5069 Compact I/O 16 channels AC output module 765.11 765.11
supporting both 120 & 240VAC output.
Selected Accessories
4.2 1492-CM1746-M02 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
OA16 to 5069-OA16
5 5069-OA16 5069 Compact I/O 16 channels AC output module 765.11 765.11
supporting both 120 & 240VAC output.
Selected Accessories
5.2 1492-CM1746-M02 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
OA16 to 5069-OA16
6 5069-OX4I 5069 Compact I/O 4 Channel Normally open/Normally 502.20 502.20
Closed individually isolated type Relay Output Module, 2 tier
fault mode, hold last state
N/A 5069-RTB18- 5069 Compact I/O 18 pins Screw type terminal block kit 69.43 69.43
SCREW
7 5069-OX4I 5069 Compact I/O 4 Channel Normally open/Normally 502.20 502.20
Closed individually isolated type Relay Output Module, 2 tier
fault mode, hold last state
N/A 5069-RTB18- 5069 Compact I/O 18 pins Screw type terminal block kit 69.43 69.43
SCREW
8 5069-OW16 5069 Compact I/O 16 Channel Normally Open Individually 786.44 786.44
Non Isolated type Relay Output Module, 2 tier fault mode,
hold last state
Selected Accessories
8.2 1492-CM1746-M04 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
OW16 to 5069-OW16
Subtotal: $ 9,688.15

Device001
N/A 2711P-T10C21D8S Graphic Terminal,Standard Model,10.4 in. Display, TFT 3,040.51 3,040.51
Color,Touch Screen,Single Ethernet,18-30 V DC
Subtotal: $ 3,040.51
 Rockwell Software

DesignSuite
N/A 9324M-RLDT20 ESD - Studio 5000 Standard Perpetual with Self Support 3,930.00 3,930.00
Subtotal: $ 3,930.00

OperationSuite
N/A 9701M- FactoryTalk View Studio for Machine Edition - Perpetual. 1,020.00 1,020.00
VWSTNMRT10 Configuration software for machine level HMI applications
running on PanelView Plus 6/7 or FactoryTalk View ME
Station. Includes Self support, EDS
N/A 9355M-RSLCT10 ESD - RSLinx Classic Single Node Perpetual with RSLinx 751.00 751.00
Classic Single Node Perpetual Self support
Subtotal: $ 1,771.00

Control Power Supplies

N/A 1606-XLB240E 1606-XLB240E: Basic Power Supply, 24-28V DC, 240 W, 278.05 278.05
90-264V AC Input Voltage,10.0A
Subtotal: $ 278.05

Total: $ 18,707.71

2.3 Organized BOM

Qty Catalog # Description ($ - USD) ($ - USD)
Unit Price Total Price

Hardware

SLC_Migration.1_Compact Logix 5380.CMX

1 1492-CH1746-10 SLC 500 to 5069 CompactLogix conversion system chassis, 473.84 473.84
10 Slot
1 5069-L310ER CompactLogix 5380 Controller, 1MB, 8 I/Os, 24 nodes, 3,033.36 3,033.36
Standard
1 5069-ECR Includes (1) 5069-ECR: 5069 End cap N/A N/A
1 5069-RTB64- Power terminal RTB kit for CompactLogix 5380 Controllers 37.98 37.98
SCREW and 5069-AEN2TR. Contains both 4 and 6 pin Screw type
RTB
3 5069-IA16 5069 Compact I/O 16 channels AC input modules, 424.69 1,274.07
supporting both 120 & 240 VAC signals
3 1492-CM1746-M01 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 704.49
IA16 to 5069-IA16, 1746-IM16 to 5069-IA16, 1746-IB16 to
5069-IB16, 1746-ITB16 to 5069-IB16
2 5069-OA16 5069 Compact I/O 16 channels AC output module 765.11 1,530.22
supporting both 120 & 240VAC output.
2 1492-CM1746-M02 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 469.66
OA16 to 5069-OA16
2 5069-OX4I 5069 Compact I/O 4 Channel Normally open/Normally 502.20 1,004.40
Closed individually isolated type Relay Output Module, 2 tier
fault mode, hold last state
2 5069-RTB18- 5069 Compact I/O 18 pins Screw type terminal block kit 69.43 138.86
SCREW
1 5069-OW16 5069 Compact I/O 16 Channel Normally Open Individually 786.44 786.44
Non Isolated type Relay Output Module, 2 tier fault mode,
hold last state
1 1492-CM1746-M04 SLC 500 to 5069 CompactLogix conversion module, 1746- 234.83 234.83
OW16 to 5069-OW16
Subtotal: $ 9,688.15
 Device001
1 2711P-T10C21D8S Graphic Terminal,Standard Model,10.4 in. Display, TFT 3,040.51 3,040.51
Color,Touch Screen,Single Ethernet,18-30 V DC
Subtotal: $ 3,040.51

Rockwell Software

DesignSuite
1 9324M-RLDT20 ESD - Studio 5000 Standard Perpetual with Self Support 3,930.00 3,930.00
Subtotal: $ 3,930.00

OperationSuite
1 9701M- FactoryTalk View Studio for Machine Edition - Perpetual. 1,020.00 1,020.00
VWSTNMRT10 Configuration software for machine level HMI applications
running on PanelView Plus 6/7 or FactoryTalk View ME
Station. Includes Self support, EDS
1 9355M-RSLCT10 ESD - RSLinx Classic Single Node Perpetual with RSLinx 751.00 751.00
Classic Single Node Perpetual Self support
Subtotal: $ 1,771.00

Control Power Supplies

1 1606-XLB240E 1606-XLB240E: Basic Power Supply, 24-28V DC, 240 W, 278.05 278.05
90-264V AC Input Voltage,10.0A
Subtotal: $ 278.05

Total: $ 18,707.71
3 Hardware Platforms

3.1 Platform 'SLC_Migration.1_Compact Logix 5380.CMX'

3.1.1 Graphics:

3.1.2 Performance Data:

Processor Checker Warnings:

1. You have chosen to replace 1747-L542 with 5069-L310ER. Contact Rockwell

Automation or Technical Support for DH+ Conversion Assistance.
2. Conversion Module for 1746-OX8 does not exist. Contact Rockwell Automation or
Technical Support for further selection assistance
3. You must manually check that the voltage range, current range, and sink/source type
used in the SLC I/O hardware is compatible with the migrated I/O hardware. There is a
possibility of mismatch as some of the SLC I/O modules do not have an exact 1 to 1
product conversion/replacement.

Processor Checker Info:

1. Please Note: This controller is coded using v31 (24 nodes) EtherNet/IP node limits for
its IAB rule checking. If using a different version, then you must manually determine if
you are over the limit by using 5069-TD002-EN-P.
2. Dimensions are only provided on the chassis, chassis power supply and modules in
the chassis. Space / dimensions for external power supplies (1606), conversion
hardware, cables, and cable bend radius is not provided by this tool.
3. It’s recommended to suppress all inductive loads with an additional external surge
suppressor mounted as close as possible to the solenoid.Customer is responsible for
calculations of surge suppression as it is load dependent. Technote 19362 - Surge
Suppressors for Relays, Contactors and Starters may help with understanding of the
calculation process.
4. It’s recommended to suppress all inductive loads with an additional external surge
suppressor mounted as close as possible to the solenoid.Customer is responsible for
calculations of surge suppression as it is load dependent. Technote 19362 - Surge
Suppressors for Relays, Contactors and Starters may help with understanding of the
calculation process.
5. It’s recommended to suppress all inductive loads with an additional external surge
suppressor mounted as close as possible to the solenoid.Customer is responsible for
calculations of surge suppression as it is load dependent. Technote 19362 - Surge
Suppressors for Relays, Contactors and Starters may help with understanding of the
calculation process.

Control Power Information

Power Info
Control Power Status: Not Satisfied by Control Power

Backplane Power Information

5069-L310ER
MOD Power Used: 1250 mA
MOD Power Remaining: 8750 mA
SA Power Used: 8730 mA
SA Power Remaining: 1270 mA

Field Power Information

Field Power Status: Not Required

Dimension Details ( 5069 Chassis )

Height 144.57 mm (5.69 inches)
Width 306.00 mm (12.05 inches)
Depth 137.00 mm (5.39 inches)

3.1.3 Layout Information:

Slot # Catalog # Additional Information
N/A Selected Accessories
N/A 1492-CH1746-10
0 5069-L310ER not connected

not connected

0.1 5069-ECR not connected

not connected
N/A 5069-RTB64-SCREW
1 5069-IA16
1.1 Selected Accessories
1.2 1492-CM1746-M01
2 5069-IA16
2.1 Selected Accessories
2.2 1492-CM1746-M01
3 5069-IA16
3.1 Selected Accessories
3.2 1492-CM1746-M01
4 5069-OA16
4.1 Selected Accessories
4.2 1492-CM1746-M02
5 5069-OA16
5.1 Selected Accessories
5.2 1492-CM1746-M02
6 5069-OX4I
N/A 5069-RTB18-SCREW
7 5069-OX4I
N/A 5069-RTB18-SCREW
8 5069-OW16
8.1 Selected Accessories
8.2 1492-CM1746-M04

3.1.3.1 Product Dimension Units are in mm (Inches)

Slot # Catalog # Height Width Depth
N/A HEADERNOD NA NA NA
E
0 5069-L310ER 138.00(5.43) 98.00(3.86) 137.00(5.39)
1 5069-IA16 144.57(5.69) 22.00(0.87) 105.42(4.15)
2 5069-IA16 144.57(5.69) 22.00(0.87) 105.42(4.15)
3 5069-IA16 144.57(5.69) 22.00(0.87) 105.42(4.15)
4 5069-OA16 144.57(5.69) 22.00(0.87) 105.42(4.15)
5 5069-OA16 144.57(5.69) 22.00(0.87) 105.42(4.15)
6 5069-OX4I 144.57(5.69) 22.00(0.87) 105.42(4.15)
7 5069-OX4I 144.57(5.69) 22.00(0.87) 105.42(4.15)
8 5069-OW16 144.57(5.69) 36.00(1.42) 105.42(4.15)
 3.2 Platform 'Device001'

3.2.1 Graphics:

3.2.2 Performance Data:

Control Power Information
Control Power Status: Not Satisfied by Control Power

Field Power Information

Field Power Status: Not Supported

Dimension Details ( 2711P-T10C21D8S )

Height 224.00 mm (8.82 inches)
Width 269.00 mm (10.59 inches)
NOTE: **Panel cutout dimensions are
displayed**

3.2.3 Layout Information:

Slot # Catalog # Additional Information
N/A 2711P-T10C21D8S

3.2.3.1 Product Dimension Units are in mm (Inches)

Slot # Catalog # Height Width Depth
4 Communication Details
4.1 Results

Controllers

Communication Modules

Adapters

Networks
4.2 I/O
Communication
Catalog Connection
Slot Controller Assignment Module RPI Security Safety
Number Type
Assignment
 4.3 HMI
C # CIP # of Tags # of Tags Scan
Catalog
on Controller Assignment Comm Module Assignment Security Connecti (Standar (String) Rate (ms)
Number
n ons d)
4.4 Produced/Consumed Tags
Siz R
e PI Securit Safe
Producing Controller Producer Comm Assignment Consuming Controller Consumer Comm Assignment
(byt (m y ty
es) s)
4.5 Motion
4.6 Logic
 4.7 Warnings

I/O Devices

<no warnings>

HMI Devices

<no warnings>

Produced/ConsumedTags

<no warnings>

Networks

<no warnings>
5 Appendix:
 5.1 Subsystem: SLC_Migration.1

Compact Logix 5380

1746 Module 5069 Module 5069 Slot # Conversion Kit Modules
1747-L542 5069-L310ER [0]
1746-IA16 5069-IA16 [1] 1492-CM1746-M01
1746-IA16 5069-IA16 [2] 1492-CM1746-M01
1746-IA16 5069-IA16 [3] 1492-CM1746-M01
1746-OA16 5069-OA16 [4] 1492-CM1746-M02
1746-OA16 N/A [5]
1746-OA16 5069-OA16 [6] 1492-CM1746-M02
1746-OA16 N/A [7]
1746-OX8 5069-OX4I [8]
1746-OX8 5069-OX4I [9]
1746-OW16 5069-OW16 [10] 1492-CM1746-M04