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STP Design (With MBBR)

This document provides design parameters and calculations for various components of a sewage treatment plant, including bar screens, oil and grease traps, equalization tanks, MBBR reactors, tube settlers, filters, flash mixers, flocculators, clarifiers, and sludge treatment systems. Key specifications include flow rates, retention times, volumes, areas, dimensions, loading rates and design capacities. Formulas are given for calculating chemical dosages, pumping requirements, and sludge production based on parameters like BOD removal and sludge consistency.

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Sagar Patel.
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100% found this document useful (4 votes)
4K views9 pages

STP Design (With MBBR)

This document provides design parameters and calculations for various components of a sewage treatment plant, including bar screens, oil and grease traps, equalization tanks, MBBR reactors, tube settlers, filters, flash mixers, flocculators, clarifiers, and sludge treatment systems. Key specifications include flow rates, retention times, volumes, areas, dimensions, loading rates and design capacities. Formulas are given for calculating chemical dosages, pumping requirements, and sludge production based on parameters like BOD removal and sludge consistency.

Uploaded by

Sagar Patel.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Parameter Quantity unit

Discharge/flow 100 m3/day


Q(flow) 4.16666667 m3/hr (20 hrs Operation)
Q(max daily) 10.4166667 m3/hr (peak factor 2.5)
Q(max hourly) 12.5 m3/hr
(BOD)for STP 400 mg/lit

Bar Screen
Q max (Daily) 10.4166667 m3/hr
Retention Time 2 mins (2-5 mins)
Volume 0.34722222 m3
Depth 1m assumed 1m
Area 0.34722222 m2
L/W rattio 1.125 m 1.125
Width 0.55555556 m
Length 0.625 m
Length 0.63 Width 0.56

Oil and Greece Trap


Q max (Daily) 10.4166667 m3/hr
Retention time 30 mins >30 mins
Volume 5.20833333 m3
Depth 0.9 m assumed 0.9-1m
Area 5.78703704 m2
L/W ratio 0.6 0.6
width 3.10564997
length 1.86338998
Length 1.87 Width 3.11

Equalization tank
Q max (Daily) 10.4166667 m3/hr
Retention time 6 hours 4 hours
Volume 62.5 m3
Depth 3m 2-3m
Area 20.8333333 m2
L/W ratio 2
Width 3.22748612
length 6.45497224
Length 6.46 Width 3.23

from bar screen to ET, designed is based on pea,and from nt it is designed on


MBBR reactor
Q 100 m3/day
Retention Time 8 hrs
Volume 33.3333333 m3
MBBR media 10 m3 (40% of volume) (30 % of volume if cvolume is more)
Depth 3m
Area 11.111111 m2
Diamteter 3.7622177 m
Depth 3m
Area 11.111111 m2
Diameter 3.7622177 m
F/M ratio 0.15 1/day
S0 400 mg/lit
X 8000 mg/lit 8 Kg/m3
BOD 0.4 Kg/m3
BOD load per day 40 Kg/day
(M)Biomass 266.666667 Kg
Aeration Tank Volume 33.3333333 m3
RT 8 hrs

Design of Blower System

Secondary Tube Settler


Q 4.16666667 m3/hr
Retention time 3 hrs
Volume 12.5 m3
SOR 15 m3/m2/day 20-40m3/m2/day
Area 6.66666667 m2
L/W ratio 1
width 2.5819889
length 2.5819889
Length 2.59 Width 2.59
Tube Settler Media 5 m3 (Area * 0.75) 75 mm height of tube se

Intermediate Storage tank


Q 4.16666667 m3/hr
Retention time 4 hrs
Volume 16.6666667 m3
Depth 2m
Area 8.33333333 m2
L/W ratio 1.1
Width 2.75240941
Length 3.02765035
Length 3.03 Width 2.76

Pressure Sand Filter


Q 4.16666667 m3/hr
Velocity 12 m/hr
Area 0.34722222 m2
Diameter 0.6650724 m
Depth 1.5 m
Volume 0.52083333
Vessel 665.0724 mm Height 1500 mm

Activated carbon Filter


Q 4.16666667 m3/hr
Velocity 12 m/hr
Area 0.34722222 m2
Diamter 0.6650724 m
Depth 1.5 m
Volume 0.52083333 mm
Vessel 665.0724 mm Height 1500 mm
,and from nt it is designed on plant flow
f volume if cvolume is more)
0.75) 75 mm height of tube settler
Flash Mixer Design
RT 60 s 60
Vol. of flash mixer Design flow*RT

Flocculator Design
RT 30 min 20-30
Vol. of Flocculator flow*RT

Clarifier Design
Area of clarifier Avg. flow rate/loading rate
Depth 2.5-3 m

Design of coagulant dosing system


Alum is added as coagulant
Dosage 30-60 ppm
Dosing rate flow(l/hr)* dosage(Kg/l) Kg/hr
Capacity of pump (dosing rate/ sp. Gr. Of the liquid)/dosing conc. m3/hr
Vol. of dosing tank Capacity of pump*RT m3

Design of Flocculent dosing system


Polyelectrolyte is added as flocculent
dosage 0.5-1 ppm
Dosing rate flow(l/hr)* dosage(Kg/l) Kg/hr
Capacity of pump (dosing rate/ sp. Gr. Of the liquid)/dosing conc. m3/hr
Vol. of dosing tank Capacity of pump*RT m3

Chlorination
Addition of Sodium Hypochloride
10-12% of commertially available Sodium Hypochloride is used
Dosage 3-4 ppm
Allowable permisible limit is 4 ppm
Contact time 20-30 min
Dosing rate flow(l/hr)* dosage(Kg/l) Kg/hr
Capacity of pump (dosing rate/ sp. Gr. Of the liquid)/dosing conc. m3/hr
Vol. of dosing tank Capacity of pump*RT m3

Design of Belt Filter Press


Polyelectrolyte is added in the sludge holding tank in order to condition the sludge
Dosage 0.5-1 ppm
Dosing rate flow(l/hr)* dosage(Kg/l) Kg/hr
Capacity of pump (dosing rate/ sp. Gr. Of the liquid)/dosing conc. m3/hr
Vol. of dosing tank Capacity of pump*RT m3

Design of Sludge Drying Bed


Calculation of amount of sludge produced
Amount of BOD removed(Kg/d)= flow(l/d)*amount of BOD removed(Kg/l)
Generally 0.25 Kg of excess sludge is produced per Kg of BOD
Excess sludge(kg/d)= BOD removed(Kg/d)*0.25
Slurry consistency considered bet. 0.8-1%
Amount of sludge produced(Kg/d)= Excess sludge(Kg/l)/Slurry consistency(%)

Design of Filter Press


Amount of BOD removed(Kg/d)= flow(l/d)*removal rate*amount of BOD(Kg/l)*1000
Removal Rate 85% assumed
Generally 0.25 Kg of excess sludge is produced per Kg of BOD
Excess sludge(kg/d)= BOD removed(Kg/d)*0.25
Slurry consistency considered between. 0.8-1%
Slurry Volume(L)= Excess sludge(Kg/l)/Slurry consistency(%)
Proportion of solids in cake 25%
Sludge cake volume BOD removal(Kg/d)/Proporation of solids (%)
s assumed

mins assumed

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