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STP 50 KLD MBBR

The document is a proposal from Prayosha Aqua for an effluent treatment plant with a capacity of 50 m3/day to treat wastewater. It includes a technical and commercial bid. The technical bid outlines the treatment scheme, which uses a biological process with microorganisms to degrade organic pollutants. It will produce recycled water for non-potable uses like irrigation. The commercial bid includes the price schedule and terms of the proposal.

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100% found this document useful (3 votes)
2K views17 pages

STP 50 KLD MBBR

The document is a proposal from Prayosha Aqua for an effluent treatment plant with a capacity of 50 m3/day to treat wastewater. It includes a technical and commercial bid. The technical bid outlines the treatment scheme, which uses a biological process with microorganisms to degrade organic pollutants. It will produce recycled water for non-potable uses like irrigation. The commercial bid includes the price schedule and terms of the proposal.

Uploaded by

shekharshinde
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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You are on page 1/ 17

PA/ January 18, 2018

To,
M/S

Kind Attn : Mr.

Subject : Proposal for STP of capacity 50 m3/day-prefabricated

Respected Sir,

This has reference to your enquiry regarding requirement of STP. As desire, we


have attached herewith the techno-commercial proposal for the same.

A Treatment System which we have offered is not only for the treatment
purpose but also getting recycled quality water to fit for the irrigation &
other non potable application.

This approach will solve your concern of disposal of Effluent & also save your
expenditure on water front because of recyclable water quality

We would like to extend our similar expertise to your esteemed establishment by


executing this project.

We hope that the above offer is in line with your requirement and look forward to
work with your organization by implementing this prestigious project.

Thanks & Regards,


FOR PRAYOSHA AQUA

MR. ASHWIN WAGHELA


Cell –

PRAYOSHA AQUA, MUMBAI Page 1


TECHNO- COMMERCIAL OFFER

FOR

EFFLUENT TREATMENT PLANT

(CAPACITY50 M3 /day)

BY
PRAYOSHA AQUA

PRAYOSHA AQUA, MUMBAI Page 2


INDEX
 TECHNICAL BID

1. DESIGN BASIS

2. TREATMENT SCHEME

3. SCOPE OF WORK

4. TECHNICAL SPECIFICATIONS

5. LIST OF EXCLUSION

6. UTILITY CONSUMPTIONS

7. EQUIPMENTS MAKE

8. BATTERY LIMIT

9. FLOW DIAGRAM

 COMMERCIAL BID

1. PRICE SCHEDULE AND TERMS &


CONDITIONS

PRAYOSHA AQUA, MUMBAI Page 3


1. DESIGN BASIS

The plant is designed to treat Effluent generated having following characteristics.

Nature of Waste Water Effluent


Flow 400 m3 /day / Average
Operating Period 24 hrs /day

A ] RAW EFFLUENT PARAMETER( At the inlet of Collection tank / Septic tank)

pH 6.5-8.0
COD ≤ 400 mg/lit
BOD(3 days @ 270C) ≤ 300 mg/lit
Suspended Solids ≤ 200 mg/lit
Oil & Grease ≤ 50 mg /lit

B ] TREATED WATER PARAMETER ( After tertiary Filtration system )

pH 6.5-8.0
COD ≤ 100 mg /lit
BOD(3 days @ 270C) ≤ 30 mg/lit
Suspended Solids ≤ 05 mg/lit
Oil & Grease ≤ 01 mg/lit
End Use of treated water For Reuse

C] ASSUMPTIONS

1. The plant is designed to operate at +/- 10 % variation in raw wastewater


parameter.

2. No other parameters other than mentioned above is present in the raw


waste water which is beyond Pollution Control Norms and hazardous to
micro organisms.

3. Treated water quality will be achieved if the inlet raw water quality is as
per the raw water quality mentioned as well as no other pollutant than the
mentioned, is present or exceeds the limits or which is hazardous in
nature, which otherwise may affect the biological treatment process

PRAYOSHA AQUA, MUMBAI Page 4


2. TREATMENT SCHEME

To have eco-friendly & natural treatment, this plant is designed based on the biological
treatment concept. This means naturally occurring microbes (which are present in
Effluent water itself) removes or degrade the organic matter present in the Effluent & at
the end clean water is available for the non potable usage or to dispose safely in the
drainage or river bodies as per the norms.

1. Pre – Treatment

Screening : This is the first units of the plant in which large or floating
materials in the Effluent gets arrested and blockage or choking of the
downstream equipment’s can be avoided. This arrested material will be removed
manually and then will be disposed off suitably

Oil & Grease trap :Effluent sometimes gets waste water from engineering or
workshops or production which contains free oil. This oil if not removed then
creates the problem of scum accumulation and affects the functioning of
microbes.
To avoid this, oil & Grease trap is provided after the bar screen, where free
floating oil is arrested prior to entry in the plant. Accumulated oil will be removed
periodically and disposed off properly.

Equalization : To absorb variation in quantity and quality of Effluent and to


provide uniform flow at the downstream treatment process, a collection or
equalization tank is provided. This will avoid shock loading and process upsets
of the treatment plant. To avoid settling of suspended solids in this tank
continues air agitation is provided.

If at site, septic tank is provided then collection tank as well as air agitation is not
required.

2. Secondary Treatment

Biological Treatment : This is the main section of the plant where


degradation of organic pollutants with the help of aerobic micro-organism takes
place.

To maintain the aerobic condition in the bioreactor, air supply arrangement is


provided by means of aeration equipment which has high oxygen transfer
efficiency.

PRAYOSHA AQUA, MUMBAI Page 5


Tube Settler : Gravity overflow from the bioreactor is collected in the tube
settler tank. In this settling tank, generated sludge from the bioreactor undergoes
a gravity settling. Clear supernatant from settling tank will flow by gravity to a
chlorine contact tank.

To reduce the plan area of settling tank, tube modules are placed in this tank to
increase the settling area of the tank. Since this tank is a hopper bottom tank
due to which there is no need of sludge scrapping mechanisms.

Disinfection : Supernatant from Tube settler, flow by gravity to the chlorine


contact tank. To disinfect the harmful bacteria in the treated water as well as to
remove the refractory organics from treated water, in this tank hypo chlorite
solution is dosed with the help of dosing system.

Sludge disposal system : Settled sludge from tube settler will be removed
by pumping to the sludge drying bed.

3. Tertiary treatment :

Secondary treated water will be further passed through sand media filter followed
by activated carbon filter.
Filtered water will be collected in the Irrigation water tank from where it will be for
desired non potable application. Backwashed water from filters will return back to
equalization tank.

If Effluent treated & operated properly this Effluent treatment plant will give enormous
benefits such as

- It will avoid the water pollution


- It will help us to give hygienic surrounding
- After required treatment, treated water can reduce our 60-70 % fresh water
requirement, which otherwise we use for toilet flushing, gardening, construction
etc. Thus we can save a lot on water expenditure as well as provide us a remedy
on present water crises.
- Being a water recycling & conservation system, commercial establishment gets
depreciation benefits for promoting green & eco-friendly development.

Above all, we will be ensuring safe & hygienic environment to our society.

Advantages of treatment scheme

- This plant will produce the treated water which can be recycled back.

- This plant is based on biological principle hence no need use of any excessive
hazardous chemicals for the main degradation process.

- Due to efficient aeration system, electrical power requirement is very low.

PRAYOSHA AQUA, MUMBAI Page 6


- Due to user friendly equipment, plant maintenance is very less.

- Due to inbuilt automation, plant machinery life is high & ensures trouble free
operation

- All process rotating electromechanical equipment is provided with standby


equipment to ensure the uninterrupted operation.

- Due to effective after sales service from our qualified staff, maintenance issues to
the owner are less.

LEVEL OF AUTOMATION:

The plant is designed based on moving media aerobic process which needs no

skilled manpower. The operations involved are ON / OFF of the pumps and air

blower, sludge drain, filter backwash. These operations can be done by the

security or gardener. The pumps are provided with level switch for ON /OFF

&the tank water level and to avoid dry run and mechanical damage.

This is SEMI-AUTOMATIC.

PRAYOSHA AQUA, MUMBAI Page 7


3. SCOPE OF WORK

1. Design, supply, installation, testing and commissioning of STP including


mechanical & electrical work as per the details given in the scope of supply.

2. General arrangement drawing for civil work.

3. Operation & Maintenance manual with manufacturers test certificates and


warranty cards

4. We shall provide operation training of system for 3 days to your operational team
during our activities at the time of installation & start up of the system.

Following Electro-Mechanical Equipments shall be under our scope:

 
01 Fabricated Plant in MS Epoxy 1no

02 Perforated screen in MS epoxy 1 no


construction
03 Non clog self priming 2nos
centrifugal Effluent lifting
pumps
04 Aeration equipment & 2nos
associated air diffusion system
for Bio reactor aeration
05 PP synthetic media for Bio 1 lot
reactor tank
06 Tube media for Tube settler 1 lot
07 Sludge pump 1 no
08 Chlorine dosing system 1no

09 Filter feed pump 2no

10 Sand media filter ,MSEP 1no


11 Activated Carbon filter ,MSEP 1no
12 Interconnecting pipeline, valves 1lot
& fittings
13 Electrical control panel with 1 no
flexible PVC cables
14 Instruments: water level switch, 1 lot
timer & pressure gauges as
required to run the system

PRAYOSHA AQUA, MUMBAI Page 8


4. TECHNICAL SPECIFICATIONS

1. Bar Screen
MOC MSEP
Coating Red Oxide + Epoxy Painted
Make PRAYOSHA
Quantity 1 no

2. Effluent Transfer Pump


Type Self Priming, non clog, centrifugal
Capacity 2.5m3/hr @ 10 m head
Power 0.75 kW / 3 Phase
Make Kirloskar / equiv
Quantity 2 no (1W +1SB)

3. Air Blower
Type Twin Lobe
Capacity 600 m3/hr air flow
Pressure 6 Kg/cm2
Make TMVT / Everest / Equiv.
Quantity 2 no (1W +1SB)

4. Electric Motor for Blower


Type Foot Mounted
Capacity 7.5 W
Make Kirloskar / Crompton / Equiv.
Quantity 2 no (1W +1SB)

5. Media for Bioreactor (MBBR)


Shape Cylindrical PVC
Make MM Aqua / Equiv.
Volume of media 1.5 m3

PRAYOSHA AQUA, MUMBAI Page 9


6. Tube Media
MOC PVC
Shape of Tube Square
Thickness 1.0To 1.2 mm
Working Temp 500C
Area 1 m2
Make MM Aqua / Equiv.

7. Sludge Pump
Type Self Priming, non clog, Centrifugal
Capacity 2.5 m3/hr @ 10 m head
Power 0.75 kW
Make Kirloskar / Equiv.
Quantity 1 no

8. Chlorine Dosing Pump


Type Electronic Diaphragm
Capacity 0-6 LPH @ 4 Kg/cm2
Power 0.025 kW
Make E-dose / Minidose
Tank capacity 50 Lit
MOC HDPE
Quantity 1 no

9. Filter Feed Pump


Type Self priming, monoblock, Centrifugal
Capacity 2.5 m3/hr @ 26 m head
Power 0.75 kW / 3 phase
Make Kirloskar / Equiv.
Quantity 2 no (1W +1SB)

10. Sand Media Filter


Capacity 2.5 m3/hr
Size 500 mm X 1500 mm
MOC MSEpoxy
Make Prayosha
Quantity 1 no

PRAYOSHA AQUA, MUMBAI Page 10


11. Activated Carbon Filter
Capacity 2.5 m3/hr
Size 500 mm X 1500 mm
MOC MS Epoxy
Make Prayosha
Quantity 1 no

12.Electrical & Equipments


Control Panel 1 No
Cabling 1 Lot
Cable Trey 1 Lot
PLC 1 No.
Make Finolex / Polycab / L & T

13.Interconnecting
14.Fabricated Tanks Piping & Fittings
MOC
Thickness 6 mmWhite PVC Sch.40
Quantity
Stiffeners As per1 lot within the Battery Limit
requirement
LadderMake
and Nozzles As perAshirwad /Astral / Equiv.
requirements
Railing & Platforms 1 no.
Total No of Tanks 3 nos
Aeration Tank 1 no.-MSEP
Volume of tank 8 m3
Settling Tank 1 no.-MSEP
Volume of tank 3.0 m3
Chlorine Contact Tank 1 no.-MSEP
Volume of tank 2.0 m3

5. LIST OF EXCLUSION

1. All required civil work including tanks, foundations for equipments,

PRAYOSHA AQUA, MUMBAI Page 11


Sr.No Description Qty Size Tank volume

Bar Screen chamber 1 1.2 x 0.6 x 0.5 0.36 m3 effective

Equalization tank 1 2.3 m X 2.3 m X 2.5 m WD 14.00 m3 effective

Sludge Holing tank 1 1.6 m X 1.6 m X 3.0 m WD 8.00 m3 effective

Treated water tank 1 1.9 m X 1.9 m X 3.0 m WD 11.00 m3 effective

Plinth for Tertiary filtration 1


System & other equipments
Plant room / shedding for 1 To cover the above
equipment
Any excavation required for Lot As required
laying of piping

Note:
Exact sizes & details of units /equipments will be finalized during detail Engineering & as
per the site conditions
1. Approach to site and storage of equipment.
2. Effluent incoming pipeline up to the STP.
3. Treated water disposal pipeline beyond STP area. We shall provide the
flanges end connection at the outlet of STP.
4. Sludge disposal pipeline beyond STP area.
5. Electricity during the erection & installation work.
6. Electric incoming power supply with earthing to our STP panel on
continuous basis.
7. Fresh water connection, Drain arrangement & Lighting in STP.
8. Any kind of liasioning work or permissions for government authorities,
NOC from pollution control board. However, we shall provide you our
technical assistance as and when required.
9. Lodging / boarding for our erection/commissioning persons if site is
located outside the Pune city limits.
10. Arrangement of chemicals, raw Effluent, water ,commissioning
consumables required for the commissioning and testing
11. Water and Effluent testing
12. Transportation, loading and unloading facilities and safe custody of our
supplied equipment.
13. Emergency power supply
14. Any item not mentioned in our list of supply as well as not agreed by our
written communication.

6. UTILITY CONSUMPTION

To operate Effluent Treatment Plant following heads are to be considered.

PRAYOSHA AQUA, MUMBAI Page 12


o Electricity consumption
o Chemicals
o Manpower

a. Electrical load

Sr Description Installed load, kW Working load, kW


No.
01 Biological treatment 6.65 3.7

02 Tertiary treatment 1.525 0.775

b. Chemical & Manpower

Sr Description Quantity
No.
01 NaOCl 1.0 lit / day

02 Man Power One man Power

7. EQUIPMENTS

SR.NO EQUIPMENTS MAKE


.
1 Pumps & Motors Kirloskar / Crompton/Equiv.
2 Blowers Everest/Equivalent
3 Dosing pump Edose / Minidose
4 Sand Media filter Prayosha
5 Activated Carbon Filter Prayosha
6 Cable Finolex / Polycab
7 Switchgears L&T
8 Piping Astral / Ashirwad / equiv.

8. BATTERY LIMIT

PRAYOSHA AQUA, MUMBAI Page 13


1. Raw Effluent : At the inlet of Bar Screen

2. Treated waste water : At out let of Activated Carbon Filter

3. Electrical Supply : At the incomer of our control panel

4. Fresh water supply : One point in STP by client

9. FLOW DIAGRAM

PRAYOSHA AQUA, MUMBAI Page 14


1. COMMERCIAL TERMS & CONDITIONS

PRAYOSHA AQUA, MUMBAI Page 15


A] PRICE : Based on our scope of supply, we are pleased to offer our
Expertise at the following prices.

Design, Supply, Erection & Commissioning of Effluent Treatment Plant is

SR. NO. DESCRIPTION AMOUNT (Rs)


MBBR Based
1 Rs. 11,35,000.00
STP – 50 KLD Plant

COMMERCIAL TERMS:-

a. Taxes – GST - 18% Extra


b. Transportation - Extra as applicable

B] STATUTORY VARIATIONS

Our prices are firm but subject to statutory variations. Any increase in
Excise duty, taxes etc. at the time delivery shall be charged extra to your
account (Required proofs / documents will be furnished for the same)
However, if there is a reverse in excise duty the same will be passed on
your account.

C] PAYMENT TERMS :

 50 % advance against purchase order


 50 % against proforma invoice prior to dispatch with taxes.

D] DELIVERY : After commercially and technically clear purchase


Order and the date of receipt of advance.

PRAYOSHA AQUA, MUMBAI Page 16


 Six weeks for equipment supply.
 10 days for erection of equipment after completion of civil work by
client.
 15 days for commissioning of plant.

E] VALIDITY

Our offer is valid for a period of 30 days

F] WARRANTY

All our equipment is thoroughly inspected before dispatch and therefore


can be depended upon for long and trouble free service. Our liability in
respect of any defect or failure in the equipment supplied and
commissioned by us is twelve months from the date of erection and
commission of the plant

G] FORCE MAJEURE CLAUSE

Our offer is subject to the acceptance of Force Majeure Clause such as


strike, lockout, non-availability of raw materials, or Acts of God such as
fire, flood, draught, earthquake etc. which are beyond our control.

PRAYOSHA AQUA, MUMBAI Page 17

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