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Vertex Chemicals Pvt. LTD.: Rate Analysis Sheet

1. The document provides a rate analysis sheet for polished concrete work with details on materials, labor, tools, and costs. 2. It recommends a 15-step process for polishing concrete involving different grit discs from coarse to fine. 3. The total cost for the 5000 square feet of polished concrete work is estimated to be 710,839.26 Pakistani rupees or 142.17 rupees per square foot.

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Rana Ahmad Aamir
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230 views6 pages

Vertex Chemicals Pvt. LTD.: Rate Analysis Sheet

1. The document provides a rate analysis sheet for polished concrete work with details on materials, labor, tools, and costs. 2. It recommends a 15-step process for polishing concrete involving different grit discs from coarse to fine. 3. The total cost for the 5000 square feet of polished concrete work is estimated to be 710,839.26 Pakistani rupees or 142.17 rupees per square foot.

Uploaded by

Rana Ahmad Aamir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Vertex Chemicals Pvt. Ltd.

RATE ANALYSIS SHEET


DESCRIPTION OF ITEM: Polished Concrete Unit Sft
No. Detail Qty. One Cycle Unit Rate (Rs) Amount
Material
Polished Concrete 5000.00 SFT
Grinding Tools
1 DA00 0.313 18.0 Nos 3525.00 19828.13
2 DA 0 0.313 18.0 Nos 2780.00 15637.50
3 DA01 0.313 18.0 Nos 2780.00 15637.50
4 DA02 0.313 18.0 Nos 2780.00 15637.50
Jumper Green
5 60 grit 0.909 9.0 Nos 4000.00 32,727.27
6 120 grit 0.909 9.0 Nos 4000.00 32,727.27
7 220 grit 0.909 9.0 Nos 4000.00 32,727.27
8 400 grit 0.909 9.0 Nos 4000.00 32,727.27
9 800 grit 0.909 9.0 Nos 4000.00 32,727.27
10 1800 grit 0.909 9.0 Nos 4000.00 32,727.27
11 3500 grit 0.909 9.0 Nos 4000.00 32,727.27
12 Beton Hardner K35 (1:1) 15.38 1.00 Liters 450 6,923.08
13 Skudo 52.63 1.00 Liters 2050 107,894.74
14 Stone Soap 0.00 0.00 Liters 1700 -
15 Beton Guard Lithium 8.33 1.00 Liters 3450 28,750.00
16 Disco lux pad 3.00 1.00 Nos 1470 4,410.00
17 Cementitious Repair 1.00 1.00 Lumsum 1 5,000.00
TOTAL MATERIAL (A) 448,809
Labour
17 Skilled Labor including food 7 1 man-day 1600 11,200
18 Helper including food 14 3 man-day 1400 19,600
19 Accomodation 7 1 man-day 1000 7,000
20 Mobilization & demobilization 1 1 Lumsum 16000 16,000
TOTAL LABOUR (B) 53,800
Tools
21 Hand Grinders rent per day 7 1 Day 2 10,000
22 Grinding machine rent per day 7 1 Day -

Polyethene bags, brushes, grider disc, glooves,


23 mask 1 1 Nos 20000 20,000
24 Electric tools 1 1 Day 0.5 2,500

(C) 32,500
COMBINED TOTAL A+B+C=(D) 535,109.35
Profit % age of D 15% % (E) 80,266.40
Overheads %age of D 8% % (F) 42,808.75
TOTAL D+E+F= G 658,184.50
Tax %age of G 8% % 52,654.76
TOTAL (PKR After Tax) Ʃ 710,839.26
TOTAL (PKR per Unit) 142.17
800
100 Polish concrete steps.
1700 1.       Apply DA 00 only if the concrete is very rough and not level. (On site decision)
3400 2.       Otherwise, start with DA 0 and expose the aggregate.
4500 3.       Then DA 01
4.       Then DA 02
5.       Apply the repair and go with DA 02 again to give it smooth look. At this stage you
6.       Start now with jumper 60
7.       Then jumper 120
8.       Then jumper 220
9.       Apply hardener K35 in 1:2 and leave for at least 12/24 hours. Hardner should be a
10.    Go with jumper 400
11.    Then jumper 800
12.    Now apply skudo and leave till dry. (If skudo is not used then go with next step)
13.    Go with jumper 1800
14.    Go with jumper 3500
15.    Now apply sealer beton guard and then burnish the floor.
The recommendation from Klindex is to pass 2 times each disc in north-south or east-west direction.
Consumptions: As per data asked from Klindex for India and Bangladesh markets.
Metal discs = 12,000 Sft to 20,000 sft Zahid 10,000
Resin discs = 4,000 sft to 7,500 sft Zahid 4000 till 2
Stone soap 0.5-1 Deciliter to 10 liter water Avg. 0.075 liter
Beton guard lithium 400-800sft/Liter Avg. 600
Beton hardner k35 325sft/liter concentrated
Skudo 86-107 sft/liter Avg 96.5
Note: These points have been written after discussion on call with Alessandro, to make a clear and unif
Klindex is of the view that we should go for dry method for all the steps. Currently they are doing wet g
Video Link: Latest video link from Klindex https://www.youtube.com/watch?v=7Cqu-2ncdmQ
d not level. (On site decision)

it smooth look. At this stage you can also apply hardner in 1:3 if the concrete is very porous and leave for min. 12 hours to 24 hours and grind the floor

12/24 hours. Hardner should be applied after 120 or 220 jumper.

ot used then go with next step)

h-south or east-west direction.


esh markets.

4500 till end

ssandro, to make a clear and uniform process for working on all sites so there is no ambiguity left. The call was done in presence of Ahmed Iqbal and Za
ps. Currently they are doing wet grinding and 1 jumper wet. My view is that wet grinding might take us to little less consumption of tools but will increas
.com/watch?v=7Cqu-2ncdmQ&t=5s
s to 24 hours and grind the floor (Idea by Alessandro not compulsory). But I think that will increase cost so should we keep the hardner after 120 or 220

presence of Ahmed Iqbal and Zahid but approval is required from your side so we can finally sign it off and email to all members working on the executi
sumption of tools but will increase the labor cost. However if we do dry grinding with good vacuum we can surely save some labor cost. But I think this
eep the hardner after 120 or 220 as previously doing. What do you suggest?

members working on the execution of the projects.


some labor cost. But I think this should be decided mutually with current execution team so we can be on same page and make it a formal document.
and make it a formal document.

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