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DESIGN MIX OF CONCRETE - 6000psi PCD

This document provides a concrete mix design for a Class P concrete with a target strength of 6000 psi to be used in building the UP Dormitory. The mix includes fine and coarse aggregates from local sources, Type I cement from Eagle Cement, and a water-reducing admixture. The design was calculated using ACI 211.1 methods and specifies batch weights of 178 kg of water, 740 kg of cement, 788 kg of coarse aggregate, and 554 kg of fine aggregate to make one cubic meter of concrete with an air content of 2%.
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100% found this document useful (3 votes)
2K views6 pages

DESIGN MIX OF CONCRETE - 6000psi PCD

This document provides a concrete mix design for a Class P concrete with a target strength of 6000 psi to be used in building the UP Dormitory. The mix includes fine and coarse aggregates from local sources, Type I cement from Eagle Cement, and a water-reducing admixture. The design was calculated using ACI 211.1 methods and specifies batch weights of 178 kg of water, 740 kg of cement, 788 kg of coarse aggregate, and 554 kg of fine aggregate to make one cubic meter of concrete with an air content of 2%.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CONCRETE DESIGN MIX

Project: UP DORMITORY
Contractor: BF CORPORATION
Owner UNIVERSITY OF THE PHILIPPINES
WORKSHEET
Based on ACI 211.1-Mix Design Method (Metric System Adaptation)

Class of Concrete: CLASS P Date Prepared: 10-Nov-19


Proposed Used: BUILDING Specification: 6000 PSI PCD
Design Mix No. : D-CONC-001
I. Material Properties
a.) Aggregates
Fine Aggregates Coarse Aggregates
Source Porac, Pampanga Source BAAC BAAC
Fineness Modulus 2.72 Maximum Size 20 10
Specific Gravity (dry) 2.56 Specific Gravity (dry) 2.805 2.796
Specific Gravity (SSD) 2.614 Specific Gravity (SSD) 2.832 2.826
Absorption, % 2.145 Absorption, % 0.952 1.02
Unit Weight (Loose)kg/cum 1478 Unit Weight (Loose)kg/cum 1491 1465
Unit Weight (Rodded)kg/cum 1564 Unit Weight (Rodded)kg/cum 1554 1560
Blending Proportion by Weight 80% 20%
b. Cement
Source Eagle Cement Specific Gravity 3.15
Type/Brand Type I Quantity 740 Vol. 0.2349
c. FlyAsh
Source Pagbilao Specific Gravity 2.3
Type/Brand Quantity 0 Vol. 0.0000
d. Admixture
Source ACS
Dosage of Admixture PX 1.0% Specific Gravity of admixture PX 1.04
PH 0.0% HR 0
e Water
Source Manila Water Specific Gravity of water 1
II. Design Specification Requirements: Reqd. For Plain
Adj. w/ Admix
Concrete

Concrete Strength Required 42 Water-Cement Ratio 0.41 0.24


Target concrete Strength (Mpa) 50 Slump (mm) 170-230
Minimum Cement Content 740 Cement Factor 18.5 18.5

III. Batch Weight Calculation per cubic meter of Concrete


A Estimated amount of mixing water (kg/m3 ), ACI Table A1.5.2.3 210
B W/C Ratio based on ACI Table A1.5.2.4 (a) 0.41
C Cement Weights, kg 740
D Fly ash Weight, kg 0
E W/C Ratio Adjusted (as per kind of admix) 0.24
F Water net Mixing= reduction Factor (water-reducing admix used) 177.6
G Volume of CA per unit volume of concrete ACI Table A1.5.2.6 20 0.628 20 0.628
H Coarse Aggregates(Dry Rodded) weight in kgs.=F x Unit Weight of CA x %(blend prop) 780.73 195.94
Entrapped Air 2.00%
I Weight of admix = C x dosage (recommended range 0.80-1.2% by weight of cement) 0 7.4
J Weight of Ingredients ( Cement, Water, CA and Admix) C+E+G+I 1901.67
K Weight of 1 cu.m. Of non-air entrained concrete, ACI Table A1.5.2.7.1 2355
L Weight of Sand ( Fine Aggregates)= K-J 453.33
Absolute Volume Basis
M Volume of water = F/1000 0.1776
N Solid Volume of Cement = C/Sp Gr of Cement x1000 Blending by Vol. 0.2349
Solid Volume of Fly-ash= C/Sp Gr of Fly-ash x1000 80.0% 3/4 0.0000
O Solid Volume of CA=(H/(SpGrAgg x 1000)) 20.0% 3/8 0.2783 0.0701
P Volume of entrapped air = H x 1/100 100% FA 0.02000
Q Volume of Admixture = I / Sp.Gr of Admix x 1000 0% S3 #DIV/0! 0.00712
R Total Volume of Ingredients except Sand=M+N+O+P+Q 100% CEMENT 0.7880
S Total Volume of Sand = 1-R 0% F/ASH 0.2120
T Required Weight of Sand(FA) = SxSpGrx1000 543

IV. Final Batchweights per cubic meter of concrete


Based On Estimated Based on Absolute
Material Components Concrete Weight, Kg (Dry) Vol. basis , Kg (SSD)
U Water (net Mixing) 178 178
V Cement 740 740
W Fly-ash 0 0
X Coarse Aggregates (dry) G1 0 0
G3/4 781 788
G3/8 196 198
S3 0 0
Y Fine Aggregates S1 543 554
Z Admixture PX 7.4 7.4
PH 0 0
Total 2444 2465
Remarks: Batch quantities of mineral aggregates are in Saturated Surface Dry (SSD) condition and subject for weight
correction adjustment depending on the actual field moisture content of aggregates.

Prepared by:

JOHN ARCHIE D. DELA CRUZ


Materials Engineer I

Actual Batchweights of Concrete Considering Moisture at Site


Batchweights for 1 Absorption of Free Water Corrected Batchweights For Trial Mix at
Description cum at SSD Moisture Content Aggregates
at Site (kg) (kg) 0.09cum
(kg) (%)
( %)
Water 178 0 0 0 95.90 8.63
Admixture, PX 7.4 0 0 0 7.4 0.67
Admixture, PH 0 0 0 0 0 0.00
Cement 740 0 0 0 740 66.60
FlyAsh 0 0 0 0 0 0.00
Coarse Agg. 3/4" 788 3.07 0.8 17.89 806 72.55
Coarse Agg. 3/8" 892 2.09 1 9.72 902 81.16
Fine Aggregates 744 9.17 1.9 54.09 798 71.83
Total 3349 EQUAL 3349
Design Mix No. :
Design Description : 28 Mpa @ 7 Days

Actual Batchweights of Concrete Considering Moisture at Site


Batchweights for 1 Moisture Content at Absorption of Corrected
Site Free Water For Trial Mix at
Description cu.m. at SSD Aggregates Batchweights
( %) (kg) 0.09 cu.m. Remarks
(kg) (%) (kg)
Water
Admixture, PX
Admixture, PH
Cement
FlyAsh
Coarse Agg. 3/4"
Coarse Agg. 3/8"
Fine Aggregates
Total 0 EQUAL 0

Design Mix No. :


Design Description : 28 Mpa @ 28 Days

Actual Batchweights of Concrete Considering Moisture at Site


Batchweights for 1 Moisture Content at Absorption of Corrected
Site Free Water For Trial Mix at
Description cu.m. at SSD Aggregates Batchweights
( %) (kg) 0.09 cu.m. Remarks
(kg) (%) (kg)
Water
Admixture, PX
Admixture, PH
Cement
FlyAsh
Coarse Agg. 3/4"
Coarse Agg. 3/8"
Fine Aggregates
Total 0 EQUAL 0
DESIGN OF CONCRETE MIX
ACI 211.1 ABSOLUTE VOLUME BASIS
Project :
Contractor :
Consultant :

I. DESIGN SPECIFICATION
Class of Concrete : Class A
Cement Factor , bags / cu.m. : 9.00 bags/cu.m.
Design Stength : 3000 psi. @ 28 days
Max. water-Cement Ratio : 0.49
Slump : 50 mm to 100 mm
II. PRELIMINARY TEST DATA
FINE AGGREGATES COARSE AGGREGATES A ( ¾ )
Original Source: Arayat Sand, Porac Original Source: Republic Aggregates, Norzagaray
(1) Fineness Modulus 2.860 (7) Max. Agg. Size mm. 19.00
(2) Specific Gravity ( SSD ) 2.603 (8) Specific Gravity ( SSD ) 2.770
(3) Absorption 2.426 (9) Absorption 1.034
(4) Unit Wt. ( Loose ) g/cc 1.386 (10) Unit Wt. ( Loose ) g/cc 1.385
(5) Unit Wt. ( Rodded ) g/cc 1.479 (11) Unit Wt. ( Rodded ) g/cc 1.488
(6) Moisture 0 (12) Moisture 0
Blending Proportion 40%

CEMENT ADMIXTURE
Brand / Type Republic Cement/ Type 1 Brand / Type
Specific Gravity 3.12 Dosage
Specific Gravity
III. DESIGN PER BAG OF CONCRETE

(1) Number of bags of cement / m3 ( 40 kg/bag ) = 12.00

(2) Absolute Volume of Concrete , cu.m. = 1


12.00
(3) Absolute vol. Of 40 kg/bag of cement = 40.0
3.12 x 1000
(4) Absolute vol. of water = 19.60
1000
(5) Absolute vol. of admixture (R2) = 0.35
1000
(6) Entrapped Air % = 2.00 X 0.0833
100
(7) Abs. vol. of water,admixture, cement & entrapped air = 0.0128 + 0.0196 + 0.0017 +

(8) Abs. vol. of fine and coarse aggregate = 0.0833 - 0.0344


Correction of F.A. , % of total aggregates by absolute volume
A. Fine Aggregates = 43.0
B. Total Correction = 0
C. Corrected F.A. = 43.0

(9) Abs. vol. of fine aggregate = 43 x 0.0489


100
(10) Abs. vol. Of 3/4" C.A. ( 40.0 % ) = ( 0.0489 - 0.0210 ) x
(11) Abs. vol. Of G-1” C.A. ( 60.0 % ) = ( 0.0489 - 0.0210 ) x
IV. ESTIMATED BATCH WEIGHT
Absolute Volume Specific Gravity
(12) Cement = 0.0128 3.120
(13) Aggregate No.1 (3/4”) = 0.0111 2.77
(14) Aggregate No.2 ( G-1”) = 0.0167 2.770
(15) Sand ( Corrected Weight ) = 0.0210 2.603
(16) Water = 0.0196 1.000
(17) Admixture = 0.00035 1.150

Remarks: Batch quantities of mineral aggregates are in Saturated Surface Dry (SSD) condition and subject for weight
correction adjustment depending on the actual field moisture content of aggregates.

Prepared by:

JOEM A. MENDOZA
Materials Engineer II
E MIX
BASIS

COARSE AGGREGATES B ( 1.50” )


egates, Norzagaray Original Source : Hardrock Aggregates
19.00 (13) Max. Agg. Size 38.00
2.770 (14) Specific Gravity ( SSD ) 2.770
1.034 (15) Absorption 0.992
1.385 (16) Unit Wt. ( Loose ) g/cc 1.419
1.488 (17) Unit Wt. ( Rodded ) g/cc 1.513
0 (18) Moisture 0
40% Blending Proportion 60%

Superkontard PPCI (R2)


350 ml/bag
1.15

= 12.00

= 0.0833

= 0.0128

= 0.0196

= 0.00035

= 0.0017

0.00035 = 0.0344

= 0.0489
= 0.0210

0.40 = 0.0111
0.60 = 0.0167

Unit Weight of Weight, kg Weight, kg


Water (for 40 kg cement) (1.0 cu.m.)
x 1000 40.00 480.00
x 1000 30.88 370.57
x 1000 46.32 555.86
x 1000 54.73 656.75
x 1000 19.60 235.20
x 1000 0.40 4.830
Total Weight 2,303
subject for weight

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