SIMRAD SAL R1a Installation Manual
SIMRAD SAL R1a Installation Manual
System
Installation Manual
ENGLISH
navico-commercial.com
SAL R1a Manual No. 703810-01
Revisions:
Date Version Author Comment
2016-12-29 01 TE Simrad Version
TABLE OF CONTENTS
The TRU should, preferably, be installed in the foremost area of the vessel,
in a perpendicular position in a flat, horizontal part of the bottom hull
plating close to the keel line and not behind 1/3 of LOW (Length On
Water-line).
The TRU could be installed in a forepeak, or in a double bottom forepeak
tank, or in the lower section of the bulb. It must be a dry space (cofferdam)
accessible for maintenance and service also when the ship is afloat.
The TRU transmitting surface must always remain under water, even in
heavy seas, in order to provide speed measurements.
The outer shape of the vessel, especially in the forward vicinity of the
TRU installation position, must be free from sudden projections, steps and
sharp edges, welding seams etc., which can cause turbulence in the water
flow passing the TRU.
The TRU shall be installed at least 2 m forward of water inlets and outlets.
The TRU shall be installed at least 2 m from any echo sounder transmitters
and similar acoustic devices.
On tankers, the TRU shall not be installed within the Ex-area.
Sufficient headroom must be available at the TRU position to allow for its
fitting and removal (see relevant chapter for appropriate bottom parts).
Note: The TRU cable shall run directly to the ELC and must never be cut off,
shortened, extended or by any other mean pass a junction box. The cable must be
laid free and accessible for dismounting if exchange of TRU will be necessary.
A complete SAL R1a Easy Tank is divided in two parts; SAL R1 TRU Easy Tank
with a water tight cable of 10 meters and R1a Easy Tank Flange.
Alternative Flange for aluminium ships is the R1a Easy Tank flange ALU 5083.
The transducer is designed to be fitted flush with the hull. The transducer measures
speed through the water STW (relative speed) approximately 130 mm below the
ship’s hull.
The bottom flange is welded into a cut-out in the ship’s bottom hull plate.
The bottom flange holds the transducers flush with the underside of the hull.
IMPORTANT!
When welding the bottom flange to the hull the Red markings on the flange must be
assured to point in the ship’s forward direction.
1. SAL R1a Easy Tank Flange with Screws and Washers for welding in the hull,
steel version.
2. SAL R1 TRU Easy Tank (Transducer unit) with cable, O-Ring (s) and Gasket.
2.1.1 Note!
The surfaces of transducer must never be painted!
Note!
A licensed welder, approved by the appropriate classification society, should carry out
the welding work.
The welded joint must be ground smooth and flush with the hull. There must
be no sharp edges that can cause turbulence in the water flow passing the SAL
R1 Easy Tank transducer.
Place the Washers onto the Screws and use universal thread locking liquid e.g.
Loctite® 243 or equal on the Screw treads and mount the Washers and
Screws.
Adjust the angle aiming strictly (+/-3°) forward and tighten the six M10
screws.
Place the Washers and Isolation Buchings onto the Screws and use universal
thread locking liquid e.g. Loctite® 243 or equal on the Screw treads and
mount the Washers and Screws.
Adjust the angle aiming strictly (+/-3°) forward and tighten the six M8 screws.
Recommended torque:
For Steel Flange M10 Screws: 35 Nm.
For Aluminum Flange M8 Screws: 25 Nm.
Note!
Bolt should be tightening in a cross-wise sequence.
To be absolutely sure that the transducers are correctly seated and FLUSH WITH
THE HULL, this must be verified from outside the ship. If necessary, this must be
readjusted also after the above alignment procedure.
For rotate the SAL R1 TRU Easy Tank you can use
the two gouges ”Red arrows” when the bolts are not
tightened.
Note! The aluminium version of Easy Tank shall not be installed submerged.
Note!
The TRU cable shall run directly to the ELC and shall not be cut off, shortened,
extended or by any other mean pass a junction box. To make sure that the SAL R1a
Easy Tank performance is not affected the cable shall not be laid close to other high
2.3 6. Maintenance
Note!
The SAL R1 Easy Tank Transducer is made with two gouges on each sides, to make it
easier for removal of the transducer.
Care and caution should be carefully considered in order to protect the TRU sensor
surface during outside hull works, e.g. sand blasting, hull grinding, welding work,
painting, etc., thus also any temporary protecting cover of the TRU should be properly
removed/cleaned off before undocking as well as any marine growth should be
carefully removed.
Use no sharp-edged metallic tools!
Wooden/Plastic or cloth/rag based tools are normally enough for marine growth
removal.
Certain not too aggressive solvents may also be used with care.
Selecting location
It must be possible to lay the 10 m cable from the TRU in such a way that it can
be dismounted in case of a TRU replacement.
Note: The cable must not be cut or extended.
The location shall be easily accessible for installation and service. There must be
minimum 350 mm free space in front of the unit for opening the door to access the
electronics inside and there must be proper space for cables below the cabinet.
The location shall be protected from weather and should offer a stable temperature
not outside the range 0 - 40°C.
The location shall not expose the ELC for excessive vibration levels.
The location shall not be permanently exposed to water.
The location shall not be under open floor plates (gratings) or grating ladders.
The location shall be far from electrical installations giving excessive electric
and/or magnetic fields, such as powerful electrical motors for ventilation, bow
thrusters etc.
There must be a flat surface for mounting and to hold the four mounting
screws/bolts.
The overall dimensions and mounting details for the ELC are given in the figure
below.
Speed Log
0735
SAL R1a 04
é Consilium
Consilium Navigation AB, Stockholm, SWEDEN
Ground bolt
4 pcs 6 mm steel screws shall be used for mounting. Use plastic sealing washers
supplied to maintain water tightness.
Wiring principles:
The ELC shall be firmly grounded to the ship's metal hull structure.
All wires shall be electrically shielded and all signal wiring shall be twisted
pairs. The mains supply will require a separate cable.
For transmission of IEC 61162-1 Ed. 4/NMEA 0183 Ver. 4.00, analogue or
pulse signals, a cross-section of 0.5 mm² or more is required
All connections to the ELC shall be made with screened cables!
At least five connections shall always be used:
All supplied cable glands are designed to terminate the cable screen braid
directly to the ELC cabinet through the cable gland. This is a precaution to
maintain proper EMC protection. If more cable glands than those supplied are
needed, other EMC types maybe used.
Correct mounting of EMC-type cable gland on TRU cable and on other cables:
C B A
D
1. Remove the protecting cover/strap on the cable, to expose and free the
prepared screen braid for proper ground termination.
2. Push the parts “A” and “B” (with rubber packing) over the cable outer
insulation sheath in the order shown.
3. “Push/Fold” down the screen braid “C” over the top of part “B”.
4. Push cable with “B” part firmly into the fixed part “D” of the cable gland
ensuring that the screen braid makes contact inside “D”.
P8:
230VAC-transformer
connector
To change to a nominal
voltage of 115VAC, cut
out the lower right corner
of the front panel using a
side cutter and move the
transformer connector
from position P8 to P9.
Note: Powering the Speed Log System is not included in the Pre-Set-Up procedure.
Clean out and remove any possible foreign particles and installation work
residues from the cabinet(s).
Carry out a visual inspection of the installed components and cables referring
to the layout of the unit and to the interconnection drawings.
Check that the connection terminals have a firm grip on the cable wires.
Check that cable glands have a firm grip and tightened around the cables.
Check that the Transducer/TRU cable screen braid is firmly grounded inside
the cable gland of the Electronics unit/ELC.
Check that the TRU cable is connected to intended terminals and that the
yellow-green ground wire is connected to the ground bar.
Any excess length of the TRU cable shall be neatly coiled and strapped near
the ELC. NEVER CUT THE CABLE or alter/violate its properties!
At the Sea Valve/TRU site the cable shall have a sling/coil allowing retraction
of TRU for service/maintenance.
Check for proper cable bends to assure not being stress bended.
Check that ground connections to ship’s hull are duly tightened.
Before power-up carefully verify the Mains power voltage and the integrity of
the fuses.
Also verify that the transducer is correctly installed fully down in working
position/seated and longitudinally aligned. Refer to TRU mounting
procedures.
The SD4 unit itself is watertight when mounted into and sealed with the supplied
gasket, and the Teflon washers for the screw caps, against a flat panel/console with
dry internal atmosphere.
The overall dimensions and mounting details for the SD4 display are given in the
figure below:
The picture shows an SD4-2, but the dimensions for the SD4-3 are the same.
List of connections
The list of terminal Nos. and connections is labelled on backside of the unit.
Term#
1 NMEA A in
2 NMEA B in
3 NMEA A out
4 NMEA B out
5 Pulse output (Menu setting: LP6)
6
7 Ext Dim –
8 Ext Dim +
9 0 VDC
10 10 - 32 VDC (12 or 24 VDC nominal)
The Speed Log Master Display can also be used to remotely control the dimming
function in other SD4 displays connected to the system. In installations where more
than one SD4 display are connected as Speed Log Master Display, those additional
displays are primarily connected with remote control functionality to be able to
control the dimming function in other SD4 displays but can also be used to control the
Menu system in speed logs and other equipment. Those additional remote displays do
not have to be labelled but the remote control function shall be clearly indicated in
installation drawings and other documentation.
One label, with the text "Master", is intended for placing on the front foil surface of
the display.
The other label, with the text "Speed Log Master Display", is intended for placing on
the bridge console surface adjacent to or on the frame of the display itself.
The picture shows an SD4-2, but labelling should be the same for the SD4-3.
The Menu mode is reached by pressing the Mode button for minimum 5 sec.
The Mode window will switch to show the text “PRESS ENTER FOR MENU”. Then
press the Enter button (Reset Trip) within 5 seconds.
The Mode window will now show the current menu and the upper window will
maintain the speed presentation sent out from the WTU.
Three buttons under the Mode window have now changed to alternative functions.
These are lit in red text below relevant button.
From left to right the buttons now have the following functions:
Esc: “Blank”. When in “Remote Device menu” Esc is used to leave the “Remote
Device menu” (i.e. the WTU menu). When not in “Remote Device menu”
Esc has the same function as Menu and Enter pressed simultaneously (see
Menu-button below).
Menu: “Trip/DIST”. Is used alone, or together with Arrow down (-), or together
with Enter, to move/navigate in the menus as described below.
Menu alone, will display next menu, i.e. step forward on same menu level.
Menu and Arrow down (-) pressed simultaneously will display previous
menu, i.e. step backwards on same menu level.
Menu and Enter pressed simultaneously will move up one menu level,
except when leaving the “Remote Device menu”. For this instead use Esc.
“Arrow down” and “Arrow up” are used to change status, e.g. Write Access
OFF/ON, and /or to change set values.
Note: When being in the Menu System and no button is pressed for 3 minutes, the
Mode window will return to previous information displayed before the Menu System
was entered.
The Menu mode has three “Local Menus” and one “Remote Device menu” on the first
set-up level:
SD4-3 LOCAL. This is the start menu when entering the Menu mode. If one
or more other displays are remotely dimmed from the display, this menu
shows a second text line and can easily be used to turn the remote dimming
function ON/OFF.
LP0 PROPERTIES. This menu contains sub-menus for local setting-up of the
display.
NB! Do not change to Write Access ON without special training.
LS0 REMOTE SETUP. This menu contains sub-menus for setting-up when
the display is used as a Speed Log Master Display.
NB! Do not change to Write Access ON without special training.
R0 REMOTE DEV. On a designated Speed Log Master Display this menu
provides access to a Remote Device, e.g. SAL R1a/ WTU menu structure.
NB! Verify the setting in menu LS7, normally ON is default.
When changing to Write Access ON (“+” and confirmed by Enter) then sub-menus
are accessible for changes. Be careful to change intended parameters only. When
leaving sub-menus the write access is automatically set to OFF.
A Menu Structure chart for the SD4-3/WTU is found under Section E Appendix.
Press and release both DIM buttons, (- and +) simultaneously to deactivate the STW
Speed Log.
When deactivated the Mode window will show:
STW DEACTIVATED
ANY KEY TO START
the SD4 did not establish contact with the STW Speed Log due to older software in
the WTU and/or that the SD4 is not connected with two-way NMEA communication
to the SAL Speed Log system.