ABB drives

User’s manual
ACS320 drives (0.5 to 30 hp)
List of related manuals
Drive manuals Code (English)
ACS320 drives (0.5 to 30 hp) user’s manual 3AUA0000062599
ACS320 Short Form User’s Manual 3AUA0000086933

Option manuals and guides

MFDT-01 FlashDrop user’s manual 3AFE68591074
MREL-01 output relay module user’s manual 3AUA0000035974
MUL1-R1 installation instructions for ACS150, ACS310, 3AFE68642868
ACS320, ACS350 and ACS355
MUL1-R3 installation instructions for ACS310, ACS320, 3AFE68643147
ACS350 and ACS355
MUL1-R4 installation instructions for ACS310, ACS320, 3AUA0000025916
ACS350 and ACS355
SREA-01 Ethernet adapter module quick start-up guide 3AUA0000042902
SREA-01 Ethernet adapter module user’s manual 3AUA0000042896

Maintenance manuals
Guide for capacitor reforming in ACS50, ACS55, 3AFE68735190
ACS150, ACS310, ACS350, ACS355, ACS550,
ACH550 and R1-R4 OINT-/SINT-boards

You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
 User’s manual
ACS320 drives (0.5 to 30 hp)

Table of contents

1. Safety

4. Mechanical installation

6. Electrical installation

8. Start-up

Index

 2016 ABB Oy. All Rights Reserved. 3AUA0000062599 Rev E

EN
EFFECTIVE: 2016-07-05
 Table of contents 5

Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. Safety
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Use of warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safe start-up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety
2. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Categorization by frame size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Quick installation and commissioning flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3. Operation principle and hardware description

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power connections and control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Checking the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Requirements for the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Install the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fasten clamping plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5. Planning the electrical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 Table of contents

Implementing the AC power line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Selecting the supply disconnecting device (disconnecting means) . . . . . . . . . . . . . . . . . . . . 36
European union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Other regions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Checking the compatibility of the motor and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Selecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alternative power cable types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Motor cable shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Additional North American requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Selecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Relay cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control panel cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Routing the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Control cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Protecting the drive, input power cable, motor and motor cable in short circuit situations and
against thermal overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Protecting the drive and input power cable in short-circuit situations . . . . . . . . . . . . . . . 42
Protecting the motor and motor cable in short-circuit situations . . . . . . . . . . . . . . . . . . . 42
Protecting the motor against thermal overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Using residual current devices (RCD) with the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Implementing a bypass connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Protecting the contacts of relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6. Electrical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Input power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Motor and motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Checking the compatibility with IT (ungrounded) and corner grounded TN systems . . . . . . . 47
Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
I/O terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Default I/O connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Connecting the embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7. Installation checklist
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Checking the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
 Table of contents 7

8. Start-up
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
HVAC control panel features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
General display features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Start-up by using the Start-up assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Start-up by changing the parameters individually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Standard display mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Parameters mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Start-up assistant mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Changed parameters mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Fault logger mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Drive parameter backup mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Clock set mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
I/O settings mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

9. Application macros
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Overview of macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
General considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Selecting an application macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Restoring defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Application / Macro listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
HVAC default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Supply fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Return fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Cooling tower fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Booster pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
PFA control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Internal timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Internal timer with constant speeds / PRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Floating point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Dual setpoint with PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Dual setpoint with PID and constant speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
E-BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
E-Clipse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Modbus configuration macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

10. Program features

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Start-up assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
List of the tasks and the relevant drive parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Contents of the assistant displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8 Table of contents

Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Block diagram: Start, stop, direction source for EXT1 . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Block diagram: Reference source for EXT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Reference types and processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Reference trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Programmable analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Programmable digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Programmable relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Frequency input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Transistor output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Power loss ride-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
DC magnetizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Maintenance trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Acceleration and deceleration ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Critical speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Constant speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Custom U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
R compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
 Table of contents 9

AI<Min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Panel loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
External fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Stall protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Earth fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Incorrect wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Preprogrammed faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
DC overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
DC undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Drive temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Short circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Supply phase loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Operation limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Power limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Automatic resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Supervisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Parameter lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Process controller PID1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
External/Trim controller PID2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Sleep function for the process PID (PID1) control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Motor temperature measurement through the standard I/O . . . . . . . . . . . . . . . . . . . . . . . . . 127
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Energy optimizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Energy saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
10 Table of contents

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Peak value logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Amplitude loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
PFA control
(Requires use of MREL-01 option purchased separately) . . . . . . . . . . . . . . . . . . . . . . . . . . 137
PFA control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
SPFC control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Connection diagram example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

11. Actual signals and parameters

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Fieldbus equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Actual signals in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Parameters in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Group 99: Start-up data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Group 01: Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Group 03: FB actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Group 04: Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Group 10: Start/Stop/Dir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Group 11: Reference select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Group 12: Constant speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Group 13: Analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Group 14: Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Group 15: Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Group 16: System controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Group 17: Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Group 18: Freq in & tran out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Group 20: Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Group 21: Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Group 22: Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Group 25: Critical speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Group 26: Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Group 29: Maintenance trig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Group 30: Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Group 31: Automatic reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Group 32: Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Group 33: Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Group 34: Panel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Group 35: Motor temp meas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Group 36: Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Group 37: User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Group 40: Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Group 41: Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
 Table of contents 11

Group 42: Ext / Trim PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Group 44: Pump protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Group 45: Energy saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Group 46: Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Group 52: Panel comm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Group 53: EFB protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Group 64: Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Group 81: PFA control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Group 98: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Default values with different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

12. Fieldbus control

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Mechanical and electrical installation – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Communication set-up – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Serial communication selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Serial communication configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Activate drive control functions – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Controlling the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Start/Stop direction control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Input reference select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Miscellaneous drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Relay output control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Analog output control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
PID control setpoint source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Communication fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Feedback from the drive – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Pre-defined feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Mailbox Read/Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Actual value scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Diagnostics – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Fault queue for drive diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Serial communication diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Diagnostic situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
N2 protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
N2 analog input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
N2 binary input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
N2 analog output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
N2 binary output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
DDL file for NCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
FLN protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Scaling drive feedback values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Loop gains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Point database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
12 Table of contents

Detailed point descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

BACnet protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Binary input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Binary output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Binary value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Analog input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Analog output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Analog value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
BACnet quick-start sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
BACnet protocol implementation conformance statement (PICS) . . . . . . . . . . . . . . . . . . . . 332
BACnet Standard Device Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Services Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Data Link Layer options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
MAC ID / Device Object Instance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Max Info Frames Property . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Max Master Property . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
MS/TP Token Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
BACnet protocol implementation conformance statement . . . . . . . . . . . . . . . . . . . . . . . . . . 333
BACnet object definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Object/Property support matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Modbus protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Modbus addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
ABB control profiles technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
State diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Reference scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355

13. Fault tracing

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Alarm and fault indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
How to reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Alarm messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Alarms generated by the Basic control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Fault messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
Embedded fieldbus faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
No master device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Same device address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Incorrect wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

14. Maintenance and hardware diagnostics

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
Replacing the cooling fan (frame sizes R1…R4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
 Table of contents 13

Reforming the capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Cleaning the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Changing the battery in the Assistant control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381

15. Technical data

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
Fuses and alternate short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Alternate short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Fuses and MMPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Size of copper conductor in cablings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
Dimensions, weights and free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
Dimensions and weights ............................................... 392
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
Losses and cooling data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Terminal and lead-through data for the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Terminal and lead-through data for the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Electric power network specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Motor connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Control connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Clearance and creepage distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Compliance with the European EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Compliance with EN 61800-3:2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Category C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
Category C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
UL marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
UL checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
RoHS marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402

16. Dimension drawings

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
Frame sizes R0 and R1, IP20 (cabinet installation) / UL open . . . . . . . . . . . . . . . . . . . . . . . 404
14 Table of contents

Frame sizes R0 and R1, IP20 / NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405

Frame size R2, IP20 (cabinet installation) / UL open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
Frame size R2, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Frame size R3, IP20 (cabinet installation) / UL open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
Frame size R3, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Frame size R4, IP20 (cabinet installation) / UL open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
Frame size R4, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411

17. Index

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
 Safety 15

1
Safety
Contents of this chapter
The chapter contains safety instructions which you must follow when installing,
operating and servicing the drive. If ignored, physical injury or death may follow, or
damage may occur to the drive, motor or driven equipment. Read the safety
instructions before you work on the drive.

Use of warning symbols

Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment, and advise on how to avoid the danger. The
following warning symbols are used in this manual:

WARNING! Danger; electricity warns of hazards from electricity which can

cause physical injury and/or damage to the equipment.

WARNING! General danger warns about conditions, other than those caused
by electricity, which can result in physical injury and/or damage to the
equipment.
16 Safety

Safety in installation and maintenance

These warnings are intended for all who work on the drive, motor cable or motor.

 Electrical safety

WARNING! If you ignore the safety instructions, injury or death can occur. If
you are not a qualified electrician, do not do electrical work.

• Only qualified electricians are allowed to install and maintain the drive!
• Never work on the drive, motor cable or motor when input power is applied. After
disconnecting the input power, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or motor
cable.
• Always ensure by measuring with a multimeter (impedance at least 1 Mohm) that
there is no voltage between the drive input phases U1, V1 and W1 and the
ground.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may carry dangerous
voltage even when the input power of the drive is switched off.
• Do not make any insulation or voltage withstand tests on the drive.
• Disconnect the internal EMC filter when installing the drive on an IT system (an
ungrounded power system or a high-resistance-grounded [over 30 ohms] power
system), otherwise the system is connected to ground potential through the EMC
filter capacitors. This may cause danger or damage the drive. See page 47. Note:
When the internal EMC filter is disconnected, the drive is not EMC compatible.
• Disconnect the internal EMC filter when installing the drive on a corner-grounded
TN system, otherwise the drive will be damaged. See page 47. Note: When the
internal EMC filter is disconnected, the drive is not EMC compatible.
• All ACS320 Drive End Grounding screws are removed at the factory. See Product
overview for location details.
• All ELV (extra low voltage) circuits connected to the drive must be used within a
zone of equipotential bonding, in other words, within a zone where all
simultaneously accessible conductive parts are electrically connected to prevent
hazardous voltages appearing between them. This is accomplished by a proper
factory grounding.
Notes:
• Even when the motor is stopped, dangerous voltage is present at the power
circuit terminals U1, V1, W1 and U2, V2, W2.
• For more technical information, contact the factory or your local ABB sales
representative.
 Safety 17

 General safety

WARNING! If you ignore the safety instructions, injury or death can occur. If
you are not a qualified electrician, do not do electrical work.

• Never attempt to repair a malfunctioning drive; contact your local ABB

representative or Authorized Service Center for service support.
• Make sure that dust from drilling does not enter the drive during the installation.
Electrically conductive dust inside the drive may cause damage or lead to
malfunction.
• Ensure sufficient cooling.

Safe start-up and operation

These warnings are intended for all who plan the operation, start up or operate the
drive.

 General safety

WARNING! If you ignore the safety instructions, injury or death can occur. If
you are not a qualified electrician, do not do electrical work.

• Before adjusting the drive and putting it into service, make sure that the motor and
all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at speeds
above and below the speed provided by connecting the motor directly to the
power line.
• Do not activate automatic fault reset functions if dangerous situations can occur.
When activated, these functions will reset the drive and resume operation after a
fault.
• Do not control the drive with an AC contactor or disconnecting device
(disconnecting means); use the control panel start and stop keys and or
external commands (I/O or fieldbus). The maximum allowed number of charging
cycles of the DC capacitors (in other words, power-ups by applying power) is two
per minute and the maximum total number of chargings is 15,000.
Notes:
• If an external source for start command is selected and it is ON, the drive will start
immediately after an input voltage break or fault reset unless the drive is
configured for 3-wire (a pulse) start/stop.
• When the control location is not set to local (LOC not shown on the display), the
stop key on the control panel will not stop the drive. To stop the drive using the
control panel, first press the LOC/REM key LOCREM and then the stop key .
18 Safety
 Introduction to the manual 19

2
Introduction to the manual
Contents of this chapter
The chapter describes applicability, target audience and purpose of this manual. It
describes the contents of this manual and refers to a list of related manuals for more
information. The chapter also contains a flowchart of steps for checking the delivery,
installing and commissioning the drive. The flowchart refers to chapters/sections in
this manual.

Applicability
The manual is applicable to the ACS320 drive firmware version 4.03c or later. See
parameter 3301 FIRMWARE on page 212.

Target audience
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial units are shown.
Special US instructions for installations in the United States are given.

Purpose of the manual

This manual provides information needed for planning the installation, installing,
commissioning, using and servicing the drive.
20 Introduction to the manual

Contents of this manual

The manual consists of the following chapters:
• Safety (page 15) gives safety instructions you must follow when installing,
commissioning, operating and servicing the drive.
• Introduction to the manual (this chapter, page 19) describes applicability, target
audience, purpose and contents of this manual. It also contains a quick
installation and commissioning flowchart.
• Operation principle and hardware description (page 23) describes the operation
principle, layout, power connections and control interfaces, type designation label
and type designation information in short.
• Mechanical installation (page 29) tells how to check the installation site, unpack,
check the delivery and install the drive mechanically.
• Planning the electrical installation (page 35) tells how to check the compatibility of
the motor and the drive and select cables, protections and cable routing.
• Electrical installation (page 45) tells how to check the insulation of the assembly
and the compatibility with IT (ungrounded) and corner grounded TN systems as
well as connect power cables, control cables and embedded fieldbus.
• Installation checklist (page 57) contains a checklist for checking the mechanical
and electrical installation of the drive.
• Start-up (page 59) tells how to start up the drive as well as how to start, stop,
change the direction of the motor rotation and adjust the motor speed through the
I/O interface. In addition, the chapter gives a brief description of each application
macro together with a wiring diagram showing the default control connections. It
also explains how to save a user macro and how to recall it.
• Application macros (page 79) gives a brief description of each application macro
together with a wiring diagram showing the default control connections. It also
explains how to save a user macro and how to recall it.
• Program features (page 99) describes program features with lists of related user
settings, actual signals, and fault and alarm messages.
• Actual signals and parameters (page 143) describes actual signals and
parameters. It also lists the default values for the different macros.
• Fieldbus control (page 283) tells how the drive can be controlled by external
devices over a communication network using embedded fieldbus
• Fault tracing (page 359) tells how to reset faults and view fault history. It lists all
alarm and fault messages including the possible cause and corrective actions.
• Maintenance and hardware diagnostics (page 377) contains preventive
maintenance instructions and LED indicator descriptions.
• Technical data (page 383) contains technical specifications of the drive, for
example, ratings, sizes and technical requirements as well as provisions for
fulfilling the requirements for CE and other marks.
• Dimension drawings (page 403) shows dimension drawings of the drive.
 Introduction to the manual 21

Related documents
See List of related manuals on page 2.

Categorization by frame size

The ACS320 drive is manufactured in frame sizes R0…R4. Some instructions and
other information which only concern certain frame sizes are marked with the symbol
of the frame size (R0…R4). To identify the frame size of your drive, see the table in
section Ratings on page 384 or in section Definitions on page 385.
22 Introduction to the manual

Quick installation and commissioning flowchart

Task See
Identify the frame size of your drive: R0…R4. Operation principle and hardware description:
Type designation key on page 27
Technical data: Ratings on page 384 or in
section Definitions on page 385

Plan the installation: select the cables, etc. Planning the electrical installation on page 35
Check the ambient conditions, ratings and Technical data on page 383
required cooling air flow.

Unpack and check the drive. Mechanical installation: Checking the delivery
on page 31

If the drive will be connected to an IT Operation principle and hardware description:

(ungrounded) or corner grounded system, Type designation key on page 27
check that the internal EMC filter is not Electrical installation: Checking the
connected. compatibility with IT (ungrounded) and corner
grounded TN systems on page 47

Install the drive on a wall or in a cabinet. Mechanical installation on page 29

Route the cables. Planning the electrical installation: Routing the

cables on page 41

Check the insulation of the input cable and the Electrical installation: Checking the insulation
motor and the motor cable. of the assembly on page 45

Connect the power cables. Electrical installation: Connecting the power

cables on page 48

Connect the control cables. Electrical installation: Connecting the control

cables on page 50

Check the installation. Installation checklist on page 57

Commission the drive. Start-up on page 59

 Operation principle and hardware description 23

3
Operation principle and
hardware description
Contents of this chapter
The chapter briefly describes the operation principle, layout, type designation label
and type designation information. It also shows a general diagram of power
connections and control interfaces.

Operation principle
The ACS320 is a wall or cabinet mountable drive for controlling AC motors.
The figure below shows the simplified main circuit diagram of the drive. The rectifier
converts three-phase AC voltage to DC voltage. The capacitor bank of the
intermediate circuit stabilizes the DC voltage. The inverter converts the DC voltage
back to AC voltage for the AC motor.

Rectifier Intermediate Inverter

circuit

AC supply
M AC motor
3~
24 Operation principle and hardware description

Product overview
 Layout
The layout of the drive is presented below. The figure shows a frame size R2 drive.
The construction of the different frame sizes R0…R4 varies to some extent.

1 Covers on (R2) Covers off (R2)

3b

2 3a
5
6

7
8 8
9
3c
4 10 12 11

14 13

15
18
16
2
17

18

1 Cooling outlet through top cover 9 EMC filter grounding screw (EMC).
2 Mounting holes Note: The screw is on the front in frame
size R4.
3 Panel cover (a) / Basic control panel (b) /
Assistant control panel (c) 10 Varistor grounding screw (VAR). See
section Protecting the contacts of relay
4 Terminal cover
outputs on page 44.
5 Panel connection 11 EIA-485 connection
6 Option connection
12 Jumper J701 for connecting EIA-485
7 FlashDrop connection termination resistor
8 Power OK and Fault LEDs. See section 13 I/O connections
LEDs on page 381.
14 Jumper S1 for selecting voltage or current
for analog inputs
15 Input power connection (U1, V1, W1) and
motor connection (U2, V2, W2). (Braking
chopper connection is disabled.)
16 I/O clamping plate
17 Clamping plate
18 Clamps
 Operation principle and hardware description 25

 Power connections and control interfaces

The diagram gives an overview of connections. I/O connections are parameterable.

8
Control panel (RJ-45)

Screen 1 SCR
2 AI1 S1 AO 7
Analog input 1 Analog output

AI1
AI2
0…10 V 3 GND GND 8 0…20 mA
mA
Reference voltage V
+10 V DC, max. 10 mA 4 +10V

Analog input 2 5 AI2

6 GND
9 +24 V PROGRAMMABLE RELAY
Aux. voltage output
+24 V DC, max. 200 mA AND DIGITAL OUTPUTS
10 GND
ROCOM
11 DCOM 17
12 DI1 RONC 18 Relay output
250 V AC / 30 V DC / 6 A
RONO
PROGRAMMABLE 13 DI2 19
DIGITAL INPUTS DOSRC
14 DI3 20
DOOUT Digital/frequency output,
15 DI4 21 PNP transistor type
DI5 can also be used DOGND 30 V DC, max. 100 mA
16 DI5 22
as a frequency input

EFB Comm port 23 SHIELD

Modbus RTU (EIA-485) 6 Output relay
Johnson Controls N2 24 B J701
Siemens Building Technology
module MREL-01
FLN (P1), BACnet (MS/TP) 25 A
26 GND_A
EMC EMC filter grounding screw
6
FlashDrop VAR Varistor grounding screw

PE PE
L1 U1 U2
M
L2 V1 V2 3~
L3 W1 W2
3-phase Input EMC Output AC motor
power choke*) filter*) choke*)
supply,
200…480
V AC
*) Optional, not provided with the drive.
Note: For 1-phase power supply, connect power to U1/L and V1/N terminals.
26 Operation principle and hardware description

See Application macros on page 79 for I/O connections for the different macros and
chapter Electrical installation on page 45 for installation in general.

Type designation label

The type designation label is attached to the left side of the drive. An example label
and explanation of the label contents are shown below.

1 Type designation, see section Type designation key on page 27

2 Degree of protection by enclosure (IP and UL/NEMA)
3 Nominal ratings, see section Ratings on page 384 or Definitions on page 385.
4 Serial number of format MYYWWRXXXX, where
M: Manufacturer
YY: 09, 10, 11, … for 2009, 2010, 2011, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
R: A, B, C, … for product revision number
XXXX: Integer starting every week from 0001
5 ABB MRP code of the drive
6 CE marking and C-Tick, C-UL US and RoHS marks (the label of your drive shows the
valid markings)
 Operation principle and hardware description 27

Type designation key

The type designation contains information on the specifications and configuration of
the drive. You find the type designation on the type designation label attached to the
drive. The first digits from the left express the basic configuration, for example
ACS320-03U-09A7-4. The optional selections are given after that, separated by +
signs, for example +J404. The explanations of the type designation selections are
described below.

ACS320-03X-08A8-4+J404+...
ACS320 product series

1-phase/3-phase
01 = 1-phase input
03 = 3-phase input

Configuration
E = EMC filter connected, 50 Hz frequency
U = EMC filter disconnected, 60 Hz frequency

Output current rating

In format xxAy, where xx indicates the integer part and y the fractional part,
eg, 08A8 means 8.8 A. For more information on ratings, types and voltages, see
sections starting on page 383.

Input voltage range

2 = 200 … 240 V AC
4 = 380 … 480 V AC

Options
J404 = ACS-CP-C basic control panel 1) 2)
J400 = ACH-CP-B advanced HVAC control panel 1)
R700 = ACS320 user’s manual in English (3AUA0000062599 [EN])
E202 = RFI filter (available for European market only)

1) The ACS320 is compatible with panels that have the following panel revisions and panel firmware
versions.
Panel type Type code Panel revision Panel firmware version
Basic control panel 2) ACS-CP-C M or later 1.13 or later
Advanced HVAC control panel ACH-CP-B X or later 2.04 or later

2) Available for North American market only.

28 Operation principle and hardware description
 Mechanical installation 29

4
Mechanical installation
Contents of this chapter
The chapter tells how to check the installation site, unpack, check the delivery and
install the drive mechanically.

Checking the installation site

The drive may be installed on the wall or in a cabinet. Check the enclosure
requirements for the need to use the NEMA 1 option in wall installations (see chapter
Technical data on page 383.
The drive can be installed in three different ways, depending on the frame size:
a) back mounting (all frame sizes)
b) side mounting (frame sizes R0…R2)
c) DIN rail mounting (all frame sizes).
The drive must be installed in an upright position.
Check the installation site according to the requirements below. Refer to chapter
Dimension drawings on page 403 for frame details.

 Requirements for the installation site

Operation conditions
See chapter Technical data on page 383 for the allowed operation conditions of the
drive.

Wall
The wall should be as close to vertical and even as possible, of non-flammable
material and strong enough to carry the weight of the drive.
30 Mechanical installation

Floor
The floor/material below the installation should be non-flammable.

Free space around the drive

The required free space for cooling above and below the drive is 75 mm (3 in). No
free space is required on the sides of the drive, so drives can be installed side by
side.

Required tools
To install the drive, you need the following tools:
• screwdrivers (as appropriate for the mounting hardware used)
• wire stripper
• tape measure
• drill (if the drive will be installed with screws/bolts)
• mounting hardware: screws or bolts (if the drive will be installed with
screws/bolts). For the number of screws/bolts, see With screws on page 32.
 Mechanical installation 31

Unpacking
The drive (1) is delivered in a package that also contains the following items (frame
size R2 shown in the figure):
• plastic bag (2) including clamping plate (also used for I/O cables in frame sizes
R3 and R4), I/O clamping plate (for frame sizes R0…R2), clamps and screws
• panel cover (3)
• mounting template, integrated into the package (4)
• user’s manual (5)
• possible options.

3
2

Checking the delivery

Check that there are no signs of damage. Notify the shipper immediately if damaged
components are found.
Before attempting installation and operation, check the information on the type
designation label of the drive to verify that the drive is of the correct type. See section
Type designation label on page 26.
32 Mechanical installation

Installing
The instructions in this manual cover drives with the IP20 degree of protection. To
comply with NEMA 1, use the MUL-R1, MUL-R3 or MUL-R4 option kit, which is
delivered with multilingual installation instructions (3AFE68642868, 3AFE68643147
or 3AUA0000025916, respectively).

 Install the drive

Install the drive with screws or on a DIN rail as appropriate.
Note: Make sure that dust from drilling does not enter the drive during the installation.

With screws
1. Mark the hole locations using for example the mounting template cut out from the
package.
The locations of the holes are also shown in the drawings in chapter Dimension
drawings on page 403. The number and location of the holes used depend on
how the drive is installed:
a) back mounting (frame sizes R0…R4): four holes
b) side mounting (frame sizes R0…R2): three holes; one of the bottom holes is
located in the clamping plate.
2. Fix the screws or bolts to the marked locations.

1 2 2
 Mechanical installation 33

3. Position the drive onto the screws on the wall.

4. Tighten the screws in the wall securely.

3 4

On DIN rail
• Click the drive to the rail.
• To detach the drive, press the release lever on top of the drive (1b).

1 1b
34 Mechanical installation

 Fasten clamping plates

1. Fasten the clamping plate to the plate at the bottom of the drive with the provided
screws.
2. For frame sizes R0…R2, fasten the I/O clamping plate to the clamping plate with
the provided screws.

2
1
 Planning the electrical installation 35

5
Planning the electrical
installation
Contents of this chapter
The chapter contains the instructions that you must follow when checking the
compatibility of the motor and drive, and selecting cables, protections, cable routing
and way of operation for the drive.
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if the
recommendations given by ABB are not followed, the drive may experience problems
that the warranty does not cover.

Implementing the AC power line connection

See the requirements in section Electric power network specification on page 395.
Use a fixed connection to the AC power line.

WARNING! As the leakage current of the device typically exceeds 3.5 mA, a
fixed installation is required according to IEC 61800-5-1.
36 Planning the electrical installation

Selecting the supply disconnecting device (disconnecting

means)
Install a hand-operated supply disconnecting device (disconnecting means) between
the AC power source and the drive. The disconnecting device must be of a type that
can be locked to the open position for installation and maintenance work.

 European union
To meet the European Union Directives, according to standard EN 60204-1, Safety of
Machinery, the disconnecting device must be one of the following types:
• a switch-disconnector of utilization category AC-23B (EN 60947-3)
• a disconnector having an auxiliary contact that in all cases causes switching
devices to break the load circuit before the opening of the main contacts of the
disconnector (EN 60947-3)
• a circuit breaker suitable for isolation in accordance with EN 60947-2.

 North America
The ACS320 drive does not include a disconnect device. A means to disconnect
input power must be installed between the AC power source and the ACS320 drive.
This branch circuit protection must:
• be sized to conform to applicable safety regulations, including but not limited to,
both National and local electrical codes.
• be locked in an open position during installation and maintenance work.
The disconnect device must not be used to control the motor. Instead use the control
panel, or commands to the I/O terminals for motor control.

 Other regions
The disconnecting device must conform to the applicable safety regulations.

Checking the compatibility of the motor and drive

Check that the 3-phase AC induction motor and the drive are compatible according to
the rating table in section Ratings on page 384 or in section Definitions on page 385.
The table lists the typical motor power for each drive type.
 Planning the electrical installation 37

Selecting the power cables

 General rules
Dimension the input power and motor cables according to local regulations.
• The input power and the motor cables must be able to carry the corresponding
load currents. See section Ratings on page 384 or in section Definitions on page
385 for the rated currents.
• The cable must be rated for at least 70 °C maximum permissible temperature of
the conductor in continuous use. For US, see section Additional North American
requirements on page 39.
• The conductivity of the PE conductor must be equal to that of the phase
conductor (same cross-sectional area).
• 600 V AC cable is accepted for up to 500 V AC.
• Refer to chapter Technical data on page 383 for the EMC requirements.
A symmetrical shielded motor cable (see the figure below) must be used to meet the
EMC requirements of the CE and C-Tick marks.
A four-conductor system is allowed for input cabling, but a shielded symmetrical
cable is recommended.
Compared to a four-conductor system, the use of a symmetrical shielded cable
reduces electromagnetic emission of the whole drive system as well as motor bearing
currents and wear.
38 Planning the electrical installation

 Alternative power cable types

Power cable types that can be used with the drive are presented below.

Motor cables Note: A separate PE conductor is required

(recommended for input cables also) if the conductivity of the cable shield is not
sufficient for the purpose.
Symmetrical shielded cable: three phase
conductors, a concentric or otherwise
symmetrically constructed PE conductor
and a shield

PE Shield Shield
conductor
and shield
PE
PE

Allowed as input cables

Shield
A four-conductor system: three phase
conductors and a protective conductor
PE PE

 Motor cable shield

To function as a protective conductor, the shield must have the same cross-sectional
area as the phase conductors when they are made of the same metal.
To effectively suppress radiated and conducted radio-frequency emissions, the shield
conductivity must be at least 1/10 of the phase conductor conductivity. The
requirements are easily met with a copper or aluminium shield. The minimum
requirement of the motor cable shield of the drive is shown below. It consists of a
concentric layer of copper wires. The better and tighter the shield, the lower the
emission level and bearing currents.

Insulation jacket Copper wire screen Cable core

 Planning the electrical installation 39

 Additional North American requirements

Type MC continuous corrugated aluminium armor cable with symmetrical grounds or
shielded power cable is recommended for the motor cables if metallic conduit is not
used.
The power cables must be rated for 75 °C (167 °F).

Conduit
Where conduits must be coupled together, bridge the joint with a ground conductor
bonded to the conduit on each side of the joint. Bond the conduits also to the drive
enclosure. Use separate conduits for input power, motor and control wiring. Do not
run motor wiring from more than one drive in the same conduit.

Armored cable / shielded power cable

Six-conductor (three phases and three ground) type MC continuous corrugated
aluminium armor cable with symmetrical grounds is available from the following
suppliers (trade names in parentheses):
• Anixter Wire & Cable (Philsheath)
• BICC General Corp (Philsheath)
• Rockbestos Co. (Gardex)
• Oaknite (CLX).
Shielded power cable is available from the following suppliers:
• Belden
• LAPPKABEL (ÖLFLEX)
• Pirelli.
40 Planning the electrical installation

Selecting the control cables

 General rules
All analog control cables and the cable used for the frequency input must be shielded.
Use a double-shielded twisted pair cable (figure a, for example JAMAK by Draka NK
Cables) for analog signals. Employ one individually shielded pair for each signal. Do
not use common return for different analog signals.
A double-shielded cable is the best alternative for low-voltage digital signals, but a
single-shielded or unshielded twisted multipair cable (figure b) is also usable.
However, for frequency input, always use a shielded cable.

a b

Double-shielded twisted Single-shielded twisted

multipair cable multipair cable

Run analog and digital signals in separate cables.

Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in
the same cables as digital input signals. It is recommended that the relay-controlled
signals are run as twisted pairs.
Never mix 24 V DC and 115/230 V AC signals in the same cable.

 Relay cable
The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL)
has been tested and approved by ABB.

 Control panel cable

In remote use, the cable connecting the control panel to the drive must not exceed
3 m (10 ft). The cable type tested and approved by ABB is used in control panel
option kits.
 Planning the electrical installation 41

Routing the cables

Route the motor cable away from other cable routes. Motor cables of several drives
can be run in parallel installed next to each other. It is recommended that the motor
cable, input power cable and control cables are installed on separate trays. Avoid
long parallel runs of motor cables with other cables to decrease electromagnetic
interference caused by the rapid changes in the drive output voltage.
Where control cables must cross power cables make sure that they are arranged at
an angle as near to 90 degrees as possible.
The cable trays must have good electrical bonding to each other and to the grounding
electrodes. Aluminium tray systems can be used to improve local equalizing of
potential.
A diagram of the cable routing is shown below.

Motor cable

Drive min. 300 mm (12 in)

Power cable

Input power cable Motor cable

min. 200 mm (8 in) 90° min. 500 mm (20 in)

Control cables

 Control cable ducts

24 V 230 V 24 V 230 V

Not allowed unless the 24 V cable is Lead 24 V and 230 V control cables in
insulated for 230 V or insulated with an separate ducts inside the cabinet.
insulation sleeving for 230 V.
42 Planning the electrical installation

Protecting the drive, input power cable, motor and motor

cable in short circuit situations and against thermal
overload
 Protecting the drive and input power cable in short-circuit situations
Arrange the protection according to the following guidelines.
Circuit diagram Short-circuit protection
Distribution Input cable Drive Protect the drive and input
board cable with fuses or ABB
manual motor starter.
1)
M
3~

Size the fuses according to instructions given in chapter Technical data on page 383.
The fuses will protect the input cable in short-circuit situations, restrict drive damage
and prevent damage to adjoining equipment in case of a short-circuit inside the drive.

 Protecting the motor and motor cable in short-circuit situations

The drive protects the motor and motor cable in a short-circuit situation when the
motor cable is dimensioned according to the nominal current of the drive. No
additional protection devices are needed.

 Protecting the motor against thermal overload

According to regulations, the motor must be protected against thermal overload and
the current must be switched off when overload is detected. The drive includes a
motor thermal protection function that protects the motor and switches off the current
when necessary. It is also possible to connect a motor temperature measurement to
the drive. The user can tune both the thermal model and the temperature
measurement function further by parameters.
The most common temperature sensors are:
• motor sizes IEC180…225: thermal switch (for example Klixon)
• motor sizes IEC200…250 and larger: PTC or Pt100.
For more information on the thermal model, see section Motor thermal protection on
page 118. For more information on the temperature measurement function see
section Motor temperature measurement through the standard I/O on page 127.
 Planning the electrical installation 43

Using residual current devices (RCD) with the drive

ACS320-03x drives are suitable to be used with residual current devices of Type B.
Other measures for protection in case of direct or indirect contact, such as separation
from the environment by double or reinforced insulation or isolation from the supply
system by a transformer, can also be applied.

Implementing a bypass connection

WARNING! Never connect the supply power to the drive output terminals U2,
V2 and W2. Power line voltage applied to the output can result in permanent
damage to the drive.

If frequent bypassing is required, employ mechanically connected switches or

contactors to ensure that the motor terminals are not connected to the AC power line
and drive output terminals simultaneously.
44 Planning the electrical installation

Protecting the contacts of relay outputs

Inductive loads (relays, contactors, motors) cause voltage transients when switched
off.
Equip inductive loads with noise attenuating circuits (varistors, RC filters [AC] or
diodes [DC]) in order to minimize the EMC emission at switch-off. If not suppressed,
the disturbances may connect capacitively or inductively to other conductors in the
control cable and form a risk of malfunction in other parts of the system.
Install the protective component as close to the inductive load as possible. Do not
install protective components at the I/O terminal block.

Varistor
Drive
230 V AC relay
output

RC filter

Drive
230 V AC relay
output

Diode
Drive
24 V DC relay
output
 Electrical installation 45

6
Electrical installation
Contents of this chapter
The chapter tells how to check the insulation of the assembly and the compatibility
with IT (ungrounded) and corner grounded TN systems as well as connect power
cables, control cables and embedded fieldbus.

WARNING! Obey the safety instructions. See chapter Safety on page 15. If
you ignore the safety instructions, injury or death can occur. If you are not a
qualified electrician, do not do electrical work.
Make sure that the drive is disconnected from the input power during installation. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.

Checking the insulation of the assembly

 Drive
Do not make any voltage tolerance or insulation resistance tests (for example hi-pot
or megger) on any part of the drive as testing can damage the drive. Every drive has
been tested for insulation between the main circuit and the chassis at the factory.
Also, there are voltage-limiting circuits inside the drive which cut down the testing
voltage automatically.

 Input power cable

Check the insulation of the input power cable according to local regulations before
connecting to the drive.
46 Electrical installation

 Motor and motor cable

Check the insulation of the motor and motor cable as follows:
1. Check that the motor cable is disconnected from the drive output terminals T1/U,
T2/V and T3/W.
2. Measure the insulation resistance between the phase conductors and between
each phase conductor and the Protective Earth (PE) conductor. Use a measuring
voltage of 500 V DC. The insulation resistance of a motor must exceed 10 Mohm
(reference value at 25 °C or 77 °F). For the insulation resistance of other motors,
consult the manufacturer’s instructions.
Note: Moisture inside the motor casing reduces the insulation resistance. If
moisture is suspected, dry the motor and repeat the measurement.

U1
M U1-V1, U1-W1, V1-W1
V1
500 V DC, ohm 3~ U1-PE, V1-PE, W1-PE
≥ 10 Mohm W1
PE
 Electrical installation 47

Checking the compatibility with IT (ungrounded) and

corner grounded TN systems

WARNING! Disconnect the internal EMC filter when installing the drive on an
IT system (an ungrounded power system or a high resistance-grounded [over
30 ohms] power system), otherwise the system will be connected to ground potential
through the EMC filter capacitors. This may cause danger or damage the drive.

Disconnect the internal EMC filter when installing the drive on a corner-grounded TN
system, otherwise the drive will be damaged.

Note: When the internal EMC filter is disconnected, the drive is not EMC compatible
without an external filter.

1. If you have an IT (ungrounded) or corner grounded TN system, disconnect the

internal EMC filter by removing the EMC screw. For 3-phase U-type drives (with
type designation ACS320-03U-), the EMC screw is already removed at the factory
and replaced by a plastic one.
Pay attention to the screws! Do not confuse the EMC screw to the similar varistor
disconnecting screw. Do not disconnect the varistor. The varistor protects the
drive against power line voltage peaks.
Note: In frame size R4
the EMC screw is located
to the right of terminal W2.

1
EMC
VAR
1
EMC
48 Electrical installation

Connecting the power cables

 Connection diagram

Drive
INPUT OUTPUT
PE U1 V1 W1 U2 V2 W2
1)
2)

For alternatives, see section PE

Selecting the supply V1
U1 W1
disconnecting device
(disconnecting means) on
page 36. 3~
Motor
L1 L2 L3
3)
(L) (N)

1. Ground the other end of the PE conductor at the distribution board.

2. Use a separate grounding cable if the conductivity of the cable shield is insufficient
(smaller than the conductivity of the phase conductor) and there is no symmetrically
constructed grounding conductor in the cable. See section Selecting the power cables on
page 37.
3. L and N are connection markings for the 1-phase power supply.

Notes:
• Do not use an asymmetrically constructed motor cable.
• If there is a symmetrically constructed grounding conductor in the motor cable in
addition to the conductive shield, connect the grounding conductor to the
grounding terminal at the drive and motor ends.
• Route the motor cable, input power cable and control cables separately. For more
information, see section Routing the cables on page 41.

Grounding of the motor cable shield at the motor end

For minimum radio frequency interference:
• ground the cable by twisting the shield as
follows: flattened width > 1/5 · length b > 1/5 · a
• or ground the cable shield 360 degrees at the
lead-through of the motor terminal box. a b
 Electrical installation 49

 Connection procedure
1. Fasten the grounding conductor (PE) of the input power cable under the
grounding clamp. Connect the phase conductors to the U1, V1 and W1 terminals.
Use a tightening torque of 0.8 N·m (7 in-lb) for frame sizes R0…R2, 1.7 N·m
(15 in-lb) for R3, and 2.5 N·m (22 in-lb) for R4.
2. Strip the motor cable and twist the shield to form as short a pigtail as possible.
Fasten the twisted shield under the grounding clamp. Connect the phase
conductors to the U2, V2 and W2 terminals. Use a tightening torque of 0.8 N·m
(7 in-lb) for frame sizes R0…R2, 1.7 N·m (15 in-lb) for R3, and 2.5 N·m (22 in-lb)
for R4.
3. Secure the cables outside the drive mechanically.

1
2

2
50 Electrical installation

Connecting the control cables

 I/O terminals
The figure below shows the I/O terminals. Tightening torque is 0.4 N·m / 3.5 in-lb.

J701 X1C X1A: X1B:

1: SCR 17: ROCOM
2: AI1 18: RONC
3: GND 19: RONO
4: +10 V 20: DOSRC
5: AI2 21: DOOUT
6: GND 22: DOGND
S1 7: AO
mA 8: GND X1C:
V 9: +24 V 23: SCR
10: GND 24: B
AI1
AI2

X1A X1B
11: DCOM 25: A
12: DI1 26: GND_A
J701: Connects 120 ohm termination resistor. See page 13: DI2
55. 14: DI3
S1: Selects voltage or current as the signal types for 15: DI4
analog inputs AI1 and AI2. 16: DI5 digital or frequency input

WARNING! All ELV (Extra Low Voltage) circuits connected to the drive must be
used within a zone of equipotential bonding, in other words, within a zone
where all simultaneously accessible conductive parts are electrically connected to
prevent hazardous voltages appearing between them. This is accomplished by a
proper factory grounding.

The terminals on the control board as well as on the optional modules attachable to
the board fulfill the Protective Extra Low Voltage (PELV) requirements stated in EN
50178, provided that the external circuits connected to the terminals also fulfill the
requirements and the installation site is below 2000 m (6562 ft).

Voltage and current selection for analog inputs

Jumper S1 selects voltage (0 [2]…10 V / -10…10 V) or current (0 [4]…20 mA /
-20…20 mA) as the signal types for analog inputs AI1 and AI2. The factory settings
are unipolar voltage for AI1 (0 [2]…10 V) and unipolar current for AI2 (0 [4]…20 mA),
which correspond to the default usage in the application macros. The jumper is
located to the left of I/O terminal 9 (see the I/O terminal figure above).

Top position: I (0 [4]…20 mA, default for AI2; or -20…20 mA)

S1
Bottom position: U (0 [2]…10 V, default for AI1; or -10…10 V)
AI1
AI2

Permanently affix control cables with a minimum 1/4" spacing from power cables.
 Electrical installation 51

Voltage and current connection for analog inputs

Bipolar voltage (-10…10 V) and current (-20…20 mA) are also possible. If a bipolar
connection is used instead of a unipolar one, see section Programmable analog
inputs on page 107 for how to set parameters accordingly.

Unipolar voltage Bipolar voltage Unipolar/Bipolar current

1…10 kohm SCR SCR SCR
AI AI AI
GND GND GND
+10V Use external power supply.
+10 V GND -10 V

PNP and NPN configuration for digital inputs

You can wire the digital input terminals in either a PNP or NPN configuration.

PNP connection (source) NPN connection (sink)

X1 X1
9 +24V 9 +24V
10 GND 10 GND
11 DCOM 11 DCOM
12 DI1 12 DI1
13 DI2 13 DI2
14 DI3 14 DI3
15 DI4 15 DI4
16 DI5 16 DI5

External power supply for digital inputs

For using an external +24 V supply for the digital inputs, see the figure below.

PNP connection (source) NPN connection (sink)

X1 X1
9 +24V 9 +24V
0 V DC 10 GND +24 V DC 10 GND
11 DCOM 11 DCOM
+24 V DC 0 V DC
12 DI1 12 DI1
13 DI2 13 DI2
14 DI3 14 DI3
15 DI4 15 DI4
16 DI5 16 DI5
52 Electrical installation

Frequency input
If DI5 is used as a frequency input, see section Frequency input on page 111 for how
to set parameters accordingly.

Connection example of a two-wire sensor

HVAC default, supply fan, return fan, cooling tower fan, condenser, booster pumps,
PFA control, internal timer, dual setpoint with PID, E-Clipse and dual setpoint with PID
and constant speeds macros (see section Application macros on page 79) use
analog input 2 (AI2). The macro wiring diagrams for these macros show the
connection when a separately powered sensor is used. The figure below gives an
example of a connection using a two-wire sensor.

X1A
4…20 mA
P 5 AI2 Process actual value measurement or reference,
6 GND 4…20 mA, Rin = 100 ohm
I
…
9 +24V Auxiliary voltage output, non-isolated,
10 GND +24 V DC, max. 200 mA

Note: The sensor is supplied through its current output. Thus the output signal must
be 4…20 mA.
 Electrical installation 53

 Default I/O connection diagram

The default connection of the control signals depends on the application macro in
use, which is selected with parameter 9902 APPLIC MACRO.
The default macro is the HVAC Default. It provides a general purpose I/O
configuration with three constant speeds. Parameter values are the default values
given in section Parameters in the short parameter view on page 144. For information
on other macros, see section Application macros on page 79.
The default I/O connections for the ABB standard macro are given in the figure below.

X1A
1 SCR Signal cable shield (screen)
2 AI1 External reference: 0…10 V or 0...20 mA
1…10 kohm
3 GND Analog input circuit common
4 +10V Reference voltage: +10 V DC, max. 10 mA
5 AI2 PID feedback 0…10 V or 0...20 mA
max. 500 ohm 6 GND Analog input circuit common
7 AO Output frequency value: 0…20 mA
8 GND Analog output circuit common
9 +24V Auxiliary voltage output: +24 V DC, max. 200 mA
10 GND Auxiliary voltage output common
11 DCOM Digital input common
12 DI1 Stop (0) / Start (1)
13 DI2 Not Configured
14 DI3 Constant speed selection 1)
15 DI4 Safety Interlock
16 DI5 Not Configured
X1B
17 ROCOM Relay output 1
18 RONC Default operation: Ready
19 RONO
20 DOSRC Digital output, max. 100 mA
21 DOOUT No fault [Fault (-1)]
22 DOGND

1) See parameter Group 12: Constant speeds: 2) 360 degree grounding under a clamp.
DI3 Operation (parameter) Tightening torque: 0.4 N·m (3.5 lbf·in).
0 Set speed through AI1
1 Speed 1 (1202)
0 Speed 2 (1203)
1 Speed 3 (1204)
54 Electrical installation

 Connection procedure
1. Remove the terminal cover by simultaneously pushing the recess and sliding the
cover off the frame.
2. Digital signals: Strip the outer insulation of the digital signal cable 360 degrees
and ground the bare shield under the clamp.
3. Connect the conductors of the cable to the appropriate terminals. Use a tightening
torque of 0.4 N·m (3.5 in-lb).
4. For double-shielded cables, twist also the grounding conductors of each pair in
the cable together and connect the bundle to the SCR terminal (terminal 1).

4
3
4

1 2
2

5. Analog signals: Strip the outer insulation of the analog signal cable 360 degrees
and ground the bare shield under the clamp.
6. Connect the conductors to the appropriate terminals. Use a tightening torque of
0.4 N·m (3.5 in-lb).
7. Twist the grounding conductors of each pair in the analog signal cable together
and connect the bundle to the SCR terminal (terminal 1).
8. Secure all cables outside the drive mechanically.
9. Slide the terminal cover back in place.

6
4
7

5
9
5
 Electrical installation 55

Connecting the embedded fieldbus

Embedded fieldbus can be connected to the drive with EIA-485 or RS-232.

 Connection diagram
EIA-485
The figure below shows the fieldbus connection.

J701 SCR B A GND_A

X1C
SCR 23 SCR Fieldbus cable shield (screen) X1C
+ 24 B Positive
- 25 A Negative
GND 26 GND_A Fieldbus common

Terminate the EIA-485 bus with a 120 ohm resistor at the end of the network by
setting the jumper J701 shunts as in the figure below.

Fieldbus
controller

EIA-485
Jumper shunts Fieldbus
connect the J701 J701 J701
120 ohm
termination
resistor.

RS-232
Plug a communication cable into the control panel connection X2. The cable must be
shorter than 3 meters.

Fieldbus
controller
RS-232
<3m
56 Electrical installation
 Installation checklist 57

7
Installation checklist
Contents of this chapter
This chapter contains the task list to be followed after the mechanical and electrical
installation before proceeding to starting up the drive.

Checking the installation

Check the mechanical and electrical installation of the drive before start-up. Go
through the checklist below together with another person. Read chapter Safety on
page 15 of this manual before you work on the drive.
Check
MECHANICAL INSTALLATION
The ambient operating conditions are allowed. (See Mechanical installation: Checking the
installation site on page 29 as well as Technical data: Losses, cooling data and noise on
page 393 and Ambient conditions on page 397.)
The drive is fixed properly on an even vertical non-flammable wall. (See Mechanical
installation on page 29.)
The cooling air will flow freely. (See Mechanical installation: Free space around the drive
on page 30.)
The motor and the driven equipment are ready for start. (See Planning the electrical
installation: Checking the compatibility of the motor and drive on page 36 as well as
Technical data: Motor connection data on page 395.)
ELECTRICAL INSTALLATION (See Planning the electrical installation on page 35 and
Electrical installation on page 45.)
For ungrounded and corner grounded systems: The internal EMC filter is disconnected
(EMC screw removed).
The capacitors are reformed if the drive has been stored over a year.
The drive is grounded properly.
The input power voltage matches the drive nominal input voltage.
58 Installation checklist

Check
The input power connections at U1, V1 and W1 are OK and tightened with the correct
torque.
Appropriate input power fuses and disconnector are installed.
The motor connections at U2, V2 and W2 are OK and tightened with the correct torque.
The motor cable, input power cable and control cables are routed separately.
Use wire ties to permanently affix control/communications wiring to the clamps provided
to maintain a minimum 1/4" spacing from power wiring.
The external control (I/O) connections are OK.
The input power voltage cannot be applied to the output of the drive (with a bypass
connection).
Terminal cover and, for NEMA 1, hood and connection box, are in place.
 Start-up 59

8
Start-up
Contents of this chapter
This chapter contains a brief description of the assistant (HVAC) control panel
(operator keypad), start-up assistant and application selection.
This chapter also includes the application macros used for defining a group of
parameters. Macros change a group of parameters to new, predefined values. Use
macros to minimize the need for manual editing of parameters.

HVAC control panel features

The ACS320 HVAC control panel (ACH-CP-B) features:
1 Status LED (Green when normal, if flashing or
1 red, see section LEDs on page 381.)
2 Soft key 1
3 Auto
4 Off
5 Up
6 Down
7 Soft key 2
8 Help (always available)
9 Hand

2 5 7

3 8
6

4 9
60 Start-up

• Language selection for the display

• Drive connection that can be made or detached at any time
• Start-up assistant to facilitate drive commissioning
• Copy function for moving parameters to other ACS320 drives
• Backup function for saving parameter sets
• Context sensitive help
• Real-time clock

 General display features

Soft key functions
The soft key functions are defined by text displayed just above each key.

Display contrast
To adjust display contrast, simultaneously press and or , as
appropriate.

Macros
Note: Selecting the appropriate macro should be part of the original system design,
since the control wiring installed depends on the macro used.
1. Review the macro descriptions in section Application macros on page 79. Use the
macro that best fits system needs.
2. Edit parameter 9902 APPLIC MACRO to select the appropriate macro. Use either
of the following:
• Use the Start-up assistant, which displays the macro selection immediately
after motor parameter setup.
• Refer to section Parameters mode on page 66 for parameter editing
instructions.

Turning - parameters
The system can benefit from one or more of the ACS320 special features, and/or fine
tuning.
1. Review the parameter descriptions in section Parameter listing starting on
page 148. Enable options and fine tune parameter values as appropriate for the
system.
2. Edit parameters as appropriate.
 Start-up 61

Fault and alarm adjustments

The drive can detect a wide variety of potential system problems. For example, initial
system operation may generate faults of alarms that indicate set-up problems.
1. Faults and alarms are reported on the control panel with a number. Note the
number reported.
2. Review the description provided for the reported fault/alarm:
• Use the fault and alarm listings shown in chapter Fault tracing on 359.
• Press the help key (Assistant control panel only) while fault or alarm is
displayed.
3. Adjust the system or parameters as appropriate.
62 Start-up

Start-up
Start-up can be performed in two ways:
• Using the Start-up assistant.

OFF CHOICE 2
Do you want to
use the start-up
assistant?
Yes
No
EXIT OK

See section Start-up by using the Start-up assistant.

• Changing the parameters individually.
See section Start-up by changing the parameters individually.

 Start-up by using the Start-up assistant

To start the Start-up assistant, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select ASSISTANTS with the OFF MAIN MENU 2
Up/Down buttons and select
ENTER. PARAMETERS
2 ASSISTANTS
CHANGED PAR
EXIT ENTER

Scroll to Commission drive with OFF ASSISTANTS 2

the Up/Down buttons. Spin the motor
Commission drive
3 References 1 & 2
Start/Stop Control
Protections
EXIT SEL
Change the values suggested by OFF PAR EDIT
the assistant to your preferences
and then press SAVE after every 9901 LANGUAGE
4 change. ENGLISH
[0]
EXIT SAVE

The Start-up assistant will guide you through the start-up.

 Start-up 63

 Start-up by changing the parameters individually

To change the parameters, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu.
0. 0 % SP
1 0. 0 A
0. 0 mA
MENU
Select PARAMETERS with the OFF MAIN MENU 1
UP/DOWN buttons and select
ENTER to select the Parameters PARAMETERS
2 mode. ASSISTANTS
CHANGED PAR
EXIT ENTER

Select the appropriate parameter OFF PAR GROUPS 99

group with the UP/DOWN 99 START-UP DATA
buttons and select SEL 01 OPERATING DATA
3 03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
EXIT SEL

Select the appropriate parameter OFF PARAMETERS

with the UP/DOWN buttons. 9901 LANGUAGE
Select EDIT to change the 9902 APPLIC MACRO
4 parameter value. HVAC DEFAULT
9905 MOTOR NOM VOLT
9906 MOTOR NOM CURR
EXIT EDIT
Press the UP/DOWN buttons to OFF PAR EDIT
change the parameter value.
9902 APPLIC MACRO
5 HVAC DEFAULT
[1]
CANCEL SAVE
Select SAVE to store the OFF PAR EDIT
modified value or select
CANCEL to leave the set mode. 9902 APPLIC MACRO
6 Any modifications not saved are SUPPLY FAN
canceled.
[2]
CANCEL SAVE
Select EXIT to return to the OFF PARAMETERS
listing of parameter groups, and 9901 LANGUAGE
again to return to the main menu. 9902 APPLIC MACRO
7 SUPPLY FAN
9905 MOTOR NOM VOLT
9906 MOTOR NOM CURR
EXIT EDIT

To complete the control connections by manually entering the parameters, see

section Parameters mode on page 66.
For detailed hardware description, see the chapter Technical data.
64 Start-up

Notes:
• The current parameter value appears below the highlighted parameter.
• To view the default parameter value, press the UP/DOWN buttons simultaneously.
• The most typical and necessary parameters to change belong to Group 99: Start-
up data, Group 10: Start/Stop/Dir, Group 11: Reference select, Group 20: Limits,
Group 21: Start/Stop, Group 22: Accel/Decel, Group 30: Fault functions, Group
53: EFB protocol and Group 98: Options.
• To restore the default factory settings, select the application macro HVAC default.

Modes
The HVAC control panel has several different modes for configuring, operating and
diagnosing the drive. The modes are:
• Standard display mode – Shows drive status information and operates the drive.
• Parameters mode – Edits parameter values individually.
• Start-up assistant mode – Guides the start-up and configuration.
• Changed parameters mode – Shows changed parameters.
• Fault logger mode – Shows the drive fault history.
• Drive parameter backup mode – Stores or uploads the parameters.
• Clock set mode – Sets the time and date for the drive.
• I/O settings mode – Checks and edits the I/O settings.
• Alarm mode – Reporting mode triggered by drive alarms.

 Standard display mode

Use the standard display mode to read information on the drive’s status and to
operate the drive. To reach the standard display mode, press EXIT until the LCD
display shows status information as described below.
 Start-up 65

Status information
Top. The top line of the LCD display shows the basic status information of the drive.
• HAND – Indicates that the drive control is local, that is, from the control panel.
• AUTO – Indicates that the drive control is remote, such as the basic I/O (X1) or
fieldbus.
• OFF – Indicates that the drive control is local and stopped.
• – Indicates the drive and motor rotation status as follows:
Control panel display Significance
Rotating arrow (clockwise or • Drive is running and at setpoint
counterclockwise) • Shaft direction is forward or reverse
Rotating dotted arrow blinking Drive is running but not at setpoint
Stationary dotted arrow Start command is present, but motor is not running.
For example, start enable is missing.

• Upper right – shows the active reference.

Middle. Using Group 34: Panel display, the middle of the AUTO 15.0Hz
LCD display can be configured to display: 30. 0 %
• One to three parameter values – The default display 3. 7 A
shows parameters 0103 OUTPUT FREQ in 8. 8 mA
percentages, 0104 CURRENT in amperes and 0120 00:00 MENU
AI1 in milliamperes.
- Use parameters 3401, 3408, and 3415 to select the parameters (from Group
01: Operating data) to display. Entering “parameter” 0100 results in no
parameter displayed. For example, if 3401 = 0100 and 3415 = 0100, then only
the parameter specified by 3408 appears in the Control panel display.
- You can also scale each parameter in the display, for example, to convert the
motor speed to a display of conveyor speed. Parameters 3402…3405 scale the
parameter specified by 3401, parameters 3409…3412 scale the parameter
specified by 3408, etc.
• A bar meter rather than one of the parameter values. AUTO 15.0Hz
- Enable bar graph displays using parameters 3404, 30. 0 %
3411 and 3418. 3. 7 A
mA 44%
Bottom. The bottom of the LCD display shows:
00:00 MENU
• Lower corners – show the functions currently
assigned to the two soft keys.
• Lower middle – displays the current time (if configured to show the time).
66 Start-up

Operating the drive

AUTO/HAND – The very first time the drive is powered up, it is in the auto control
(AUTO) mode, and is controlled from the Control terminal block X1.
To switch to hand control (HAND) and control the drive using the control panel, press
and hold the or button.
• Pressing the HAND button switches the drive to hand control while keeping the
drive running.
• Pressing the OFF button switches to hand control and stops the drive.
To switch back to auto control (AUTO), press and hold the button.
Hand/Auto/Off – To start the drive press the HAND or AUTO buttons, to stop the
drive press the OFF button.
Reference – To modify the reference (only possible if the display in the upper right
corner is in reverse video) press the UP or DOWN buttons (the reference changes
immediately).
The reference can be modified in the local control mode, and can be parameterized
(using Group 11: Reference select) to also allow modification in the remote control
mode.
Note: The Start/Stop, Shaft direction and Reference functions are only valid in local
control (LOC) mode.

 Parameters mode
To change the parameters, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu.
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select PARAMETERS with the OFF MAIN MENU 1
UP/DOWN buttons, and select
ENTER to select the Parameters PARAMETERS
2 mode. ASSISTANTS
CHANGED PAR
EXIT ENTER

Select the appropriate parameter OFF PAR GROUPS 99

group with the UP/DOWN 99 START-UP DATA
buttons and select SEL 01 OPERATING DATA
3 03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
EXIT SEL
 Start-up 67

Select the appropriate parameter OFF PARAMETERS

in a group with the UP/DOWN 9901 LANGUAGE
buttons. Select EDIT to change 9902 APPLIC MACRO
4 the parameter. HVAC DEFAULT
9905 MOTOR NOM VOLT
9906 MOTOR NOM CURR
EXIT EDIT

Press the UP/DOWN buttons to OFF PAR EDIT

change the parameter value.
9902 APPLIC MACRO
5 HVAC DEFAULT
[1]
CANCEL SAVE
Select SAVE to store the OFF PAR EDIT
modified value or select
CANCEL to leave the set mode. 9902 APPLIC MACRO
6 • Any modifications not saved SUPPLY FAN
are canceled. [2]
• Each individual parameter CANCEL SAVE
setting is valid immediately
after pressing SAVE.
Select EXIT to return to the OFF PARAMETERS
listing of parameter groups, and 9901 LANGUAGE
again to return to the main menu. 9902 APPLIC MACRO
7 SUPPLY FAN
9905 MOTOR NOM VOLT
9906 MOTOR NOM CURR
EXIT EDIT

To complete the control connections by manually entering the parameters, see

section Parameters mode.
For detailed hardware description, see chapter Dimension drawings.
Notes:
• The current parameter value appears below the highlighted parameter.
• To view the default parameter value, press the UP/DOWN buttons simultaneously.
• The most typical and necessary parameters to change belong to Group 99: Start-
up data, Group 10: Start/Stop/Dir, Group 11: Reference select, Group 20: Limits,
Group 21: Start/Stop, Group 22: Accel/Decel and Group 30: Fault functions.
• To restore the default factory settings, select the application macro HVAC default.
68 Start-up

 Start-up assistant mode

To start the Start-up assistant, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu
0. 0 % SP
1 0. 0 A
0. 0 mA
MENU
Select ASSISTANTS with the OFF MAIN MENU 2
Up/Down buttons and select
ENTER. PARAMETERS
2 ASSISTANTS
CHANGED PAR
EXIT ENTER

Scroll to Commission drive with OFF ASSISTANTS 2

the Up/Down buttons and select Spin the motor
SEL. Commission drive
3 References 1 & 2
Start/Stop Control
Protections
EXIT SEL

Change the values suggested by OFF PAR EDIT

the assistant to your preferences
and then press SAVE after every 9901 LANGUAGE
4 change. ENGLISH
[0]
EXIT SAVE

The Start-up assistant will guide you through the start-up.

The Start-up assistant guides you through the basic programming of a new drive.
(Familiarize yourself with basic control panel operation and follow the steps outlined
above.) At the first start, the drive automatically suggests entering the first task,
language select.The assistant also checks the values entered to prevent entries that
are out of range.
The Start-up assistant is divided into tasks. You may activate the tasks one after the
other, as the Start-up assistant suggests, or independently.
Note: If you want to set the parameters independently, use the Parameters mode.
 Start-up 69

The order of tasks presented by the Start-up assistant depends on your entries. The
following task list is typical.
Task name Description
Spin the motor • Prompts for control panel display language selection.
• Prompts for motor data.
• Guides user through rotation check.
Commission drive Prompts for motor data.
References 1 & 2 • Prompts for the source of speed references 1 and 2.
• Prompts for reference limits.
• Prompts for frequency (or speed) limits.
Start/Stop Control • Prompts for the source for start and stop commands.
• Prompts for start and stop mode definition.
• Prompts for acceleration and deceleration times.
Protections • Prompts for current and torque limits.
• Prompts for the use of Run enable and Start enable signals.
• Prompts for the use of emergency stop.
• Prompts for Fault function selection.
• Prompts for Auto reset functions selection.
Constant Speeds • Prompts for the use of constant speeds.
• Prompts for constant speed values.
PID control • Prompts for PID settings.
• Prompts for the source of process reference.
• Prompts for reference limits.
• Prompts for source, limits and units for the process actual value.
• Defines the use of Sleep function.
PID flow • Prompts for the use of flow calculation.
• Prompts for units.
• Prompts for maximum flow.
• Prompts for transmitter signals.
Low Noise Set-up • Prompts for switching frequency.
• Prompts for definition of Flux optimization.
• Prompts for the use of Critical speeds.
Panel Display Prompts for display variable and unit settings.
Timed Functions Prompts for the use of Timed functions.
Outputs • Prompts for the signals indicated through the relay outputs.
• Prompts for signals indicated through the analog output AO1. Sets the
minimum, maximum, scaling and inversion values.
Serial • Prompts for communication settings.
Communication • Prompts for control access settings.
70 Start-up

 Changed parameters mode

To view (and edit) a listing of all parameters that have been changed from macro
default values, follow these steps:
Select MENU to enter the menu. OFF 0.0Hz
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select CHANGED PAR with the OFF MAIN MENU 3
UP/DOWN buttons and select
ENTER. PARAMETERS
2 ASSISTANTS
CHANGED PAR
EXIT ENTER

A list of changed parameters is OFF CHANGED PAR

displayed. Select EXIT to exit the 1202 CONST SPEED 1
parameters mode. 20.0 Hz
3 1203 CONST SPEED 2
1204 CONST SPEED 3
1304 MINIMUM AI2
EXIT EDIT

 Fault logger mode

Use the Fault logger mode to see drive fault history, fault state details and help for the
faults.
1. Select FAULT LOGGER in the MAIN MENU.
2. Press ENTER to see the latest faults (up to 10 faults, maximum).
3. Press DETAIL to see details for the selected fault.
• Details are available for the three latest faults.
4. Press DIAG to see the help description for the fault. See chapter Fault tracing.
Note: If a power off occurs, only the three latest faults will remain (with details only in
the first fault).

 Drive parameter backup mode

Use the parameter backup mode to export parameters from one drive to another. The
parameters are uploaded from a drive to the control panel and downloaded from the
control panel to another drive. Two options are available:

Par backup mode

The Assistant control panel can store a full set of drive parameters.
The Par backup mode has these functions:
 Start-up 71

• UPLOAD TO PANEL – Copies all parameters from the drive to the Control panel.
This includes user sets of parameters (if defined) and internal parameters. The
Control panel memory is non-volatile and does not depend on the panel’s battery.
To upload parameters to control panel, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu.
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select PAR BACKUP with the OFF MAIN MENU 5
UP/DOWN buttons and select
ENTER. FAULT LOGGER
2 CLOCK SET
PAR BACKUP
EXIT ENTER

Select UPLOAD TO PANEL and OFF PAR BACKUP 1

select SEL. UPLOAD TO PANEL
BACKUP INFO
3 DOWNLOAD FULL SET
DOWNLOAD APPLICATION
EXIT SEL

The “Copying parameters” text OFF PAR BACKUP

and a progress diagram is Copying parameters
displayed. Select ABORT if you 51%
4 want to stop the process.

ABORT
The “Parameter upload OFF MESSAGE
successful” text is displayed and Parameter upload
the control panel returns to the successful
PAR BACKUP menu. Select
EXIT to return to the main menu.
Now you can disconnect the
panel. OK
5
OFF PAR BACKUP 1
UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
EXIT SEL
72 Start-up

• DOWNLOAD FULL SET – Restores the full parameter set from the Control panel
to the drive. Use this option to restore a drive, or to configure identical drives. This
download does not include user sets of parameters.
To download all parameters to drive, follow these steps:
Select MENU to enter the menu. OFF 0.0Hz
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select PAR BACKUP with the OFF MAIN MENU 5
UP/DOWN buttons. FAULT LOGGER
2 CLOCK SET
PAR BACKUP
EXIT ENTER
Scroll to DOWNLOAD FULL OFF PAR BACKUP 3
SET and select SEL. UPLOAD TO PANEL
BACKUP INFO
3 DOWNLOAD FULL SET
DOWNLOAD APPLICATION
EXIT SEL
The “Downloading parameters” OFF PAR BACKUP
text is displayed. Select ABORT Downloading
if you want to stop the process. parameters (full
4 set)
51%
ABORT
After the download stops, the OFF MESSAGE
“Parameter download Parameter download
successfully completed” text is successfully
displayed and the control panel completed
goes back to PAR BACKUP
menu. Select EXIT to return to
the main menu. OK
5
OFF PAR BACKUP 3
UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
EXIT SEL

Note: Download full set writes all parameters to the drive, including motor
parameters. Only use this function to restore a drive, or to transfer parameters to
systems that are identical to the original system.
 Start-up 73

• Download application – Copies a partial parameter set from the Control panel to
a drive. The partial set does not include internal motor parameters, parameters
9905…9909, 1605, 1607, 5201, nor any Group 53: EFB protocol parameters. Use
this option to transfer parameters to systems that use similar configurations – the
drive and motor sizes do not need to be the same.
To download application to drive, follow these steps:
Select MENU to enter the menu. OFF 0.0Hz
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select PAR BACKUP with the OFF MAIN MENU 5
UP/DOWN buttons.
FAULT LOGGER
2 CLOCK SET
PAR BACKUP
EXIT ENTER
Scroll to DOWNLOAD OFF PAR BACKUP 4
APPLICATION and select SEL. UPLOAD TO PANEL
BACKUP INFO
3 DOWNLOAD FULL SET
DOWNLOAD APPLICATION
EXIT SEL
The “Downloading parameters” OFF PAR BACKUP
text is displayed. Select ABORT Downloading
if you want to stop the process. parameters
4 (application)
51%
ABORT
The “Parameter download OFF MESSAGE
successfully completed” is Parameter download
displayed and the control panel successfully
returns to PAR BACKUP menu. completed.
Select EXIT to return to the main
menu.
OK
5
OFF PAR BACKUP 4
UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
EXIT SEL
74 Start-up

Handling inexact downloads

In some situations, an exact copy of the download is not appropriate for the target
drive. Some examples:
• A download to an old drive specifies parameters/values that are not available on
the old drive.
• A download (from an old drive) to a new drive does not have definitions for the
new parameters – parameters that did not originally exist.
As a default, the control panel handles these situations by:
• Discarding parameters/values not
available on the target drive. LOC DIFFERENCES ----
VALUES UNDER MIN 3
• Using parameter default values when
VALUES OVER MAX 2
the download provides no values or INVALID VALUES 1
invalid values. EXTRA PARS 5
• Providing a Differences List – A listing of MISSING VALUES 7
the type and number of items that the
target cannot accept exactly as
specified. READY SEL

You can either accept the default edits by

pressing READY, or view and edit each item as follows:
1. Highlight an item type in the Differences List (left screen below) and press SEL to
see the details for the selected type (right screen below).

LOC DIFFERENCES ---- LOC INVALID VAL

VALUES UNDER MIN 3 9902 APLIC MACRO
VALUES OVER MAX 2 2606*SWITCHING FREQ
INVALID VALUES 1 12 kHz
EXTRA PARS 5 8 kHz
MISSING VALUES 7 3401*DISP 1 SEL

READY SEL EXIT EDIT

In the above-right “details” screen:

• The first item that requires editing is automatically highlighted and includes
details: In general, the first item listed in the details is the value defined by the
backup file. The second item listed is the “default edit.”
• For tracking purposes, an asterisk initially appears by each item. As edits are
made, the asterisks disappear.
2. In the illustrated example, the backup specifies a switching frequency of 12 kHz,
but the target drive is limited to 8 kHz.
3. Press EDIT to edit the parameter. The display is the target drive’s standard edit
screen for the selected parameter.
 Start-up 75

4. Highlight the desired value for the target drive.

5. Press SAVE to save setting.
6. Press EXIT to step back to the differences view and continue for each remaining
exception.
7. When your editing is complete, press READY in the Differences List and then
select “Yes, save parameters.”

Download failures
In some situations, the drive may be unable to accept a download. In those cases,
the control panel display is: “Parameter download failed” plus one of the following
causes:
• Set not found – You are attempting to download a data set that was not defined in
the backup. The remedy is to manually define the set, or upload the set from a
drive that has the desired set definitions.
• Par lock – The remedy is to unlock the parameter set (parameter 1602
PARAMETER LOCK).
• Incompatible drive/model – The remedy is to perform backups only between
drives of the same type and the same model.
• Too many differences – The remedy is to manually define a new set, or upload the
set from a drive that more closely resembles the target drive.
Note: If upload or download of parameters is aborted, the partial parameter set is not
implemented.

 Clock set mode

The clock set mode is used for setting the time and date for the internal clock of the
drive. To use the timer functions of the drive, the internal clock has to be set first. Date
is used to determine weekdays and is visible in Fault logs.
To set the clock, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu.
0. 0 % SP
1 0. 0 A
0. 0 mA
MENU
Scroll to CLOCK SET with the OFF MAIN MENU 5
UP/DOWN buttons and select
ENTER to enter the Time & date ASSISTANTS
2 mode. CHANGED PAR
CLOCK SET
EXIT ENTER
76 Start-up

Select CLOCK VISIBILITY with OFF TIME & DATE 1

the UP/DOWN buttons and CLOCK VISIBILITY
select SEL to change the TIME FORMAT
3 visibility of the clock. DATE FORMAT
SET TIME
SET DATE
EXIT SEL

Scroll to Show clock with the OFF CLOCK VISIB 1

UP/DOWN buttons and select Show clock
SEL to make the clock visible. Hide clock
4

EXIT SEL

Scroll to SET TIME with the OFF TIME & DATE 4

UP/DOWN buttons and select CLOCK VISIBILITY
SEL. TIME FORMAT
5 DATE FORMAT
SET TIME
SET DATE
EXIT SEL

Change the hours and minutes OFF SET TIME

with the UP/DOWN buttons and
select OK to save the values.
6 The active value is displayed in
inverted color.
00:00
CANCEL OK

Scroll to TIME FORMAT with the OFF TIME & DATE 2

UP/DOWN buttons and select CLOCK VISIBILITY
SEL. TIME FORMAT
7 DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL

The different formats are OFF TIME FORMAT 1

displayed. Select a format with 24-hour
the UP/DOWN buttons and 12-hour
8 select SEL to confirm the
selection.
CANCEL 00:00 SEL

Scroll to SET DATE with the

UP/DOWN buttons and select OFF TIME & DATE 5
SEL. CLOCK VISIBILITY
TIME FORMAT
9 DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL
 Start-up 77

Change the days, months and OFF SET DATE

year with the UP/DOWN buttons
and select OK to save the
10 values. The active value is
displayed in inverted color.
01.01.08
CANCEL 00:00 OK

Scroll to DATE FORMAT with the OFF TIME & DATE 3

UP/DOWN buttons and select CLOCK VISIBILITY
SEL. TIME FORMAT
11 DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL

The DATE FORMATS are OFF DATE FORMAT 1

displayed. Select a date format dd.mm.yy
with the UP/DOWN buttons and mm/dd/yy
12 select OK to confirm the dd.mm.yyyy
selection. mm/dd/yyyy
CANCEL 00:00 SEL

Select EXIT twice to return to the OFF TIME & DATE 3

main menu. CLOCK VISIBILITY
TIME FORMAT
13 DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL
78 Start-up

 I/O settings mode

To view and edit the I/O settings, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu.
0.0 % SP
1 0.0 A
0.0 mA
MENU
Scroll to I/O SETTINGS with the OFF MAIN MENU 1
UP/DOWN buttons and select
ENTER. I/O SETTINGS
2 PARAMETERS
ASSISTANTS
EXIT ENTER

Scroll to the I/O setting you want OFF I/O SETTINGS 1

to view with the UP/DOWN DIGITAL INPUTS (DI)
buttons and select SEL. ANALOG INPUTS (AI)
3 RELAY OUTPUTS (ROUT)
ANALOG OUTPUTS (AOUT)
PANEL
EXIT SEL

Select the setting you want to OFF I/O SETTINGS

view with the UP/DOWN buttons DI 1
and select EDIT. 1001:START/STOP (EI1)
4 1002:START/STOP (EI1)
___
EXIT EDIT

You can change the value with OFF PAR EDIT

the UP/DOWN buttons and save
it by selecting SAVE. 1001 EXT1 COMMANDS
5 If you do not want to change the
setting, select CANCEL.
DI1
[1]
CANCEL SAVE

Select EXIT to return to the main OFF I/O SETTINGS

menu. DI 1
1001:START/STOP (EI1)
6 1002:START/STOP (EI1)
___
EXIT EDIT
 Application macros 79

9
Application macros
Contents of this chapter
This chapter describes the application macros. For each macro, there is a wiring
diagram showing the default control connections (digital and analog I/O). The chapter
also explains how to save a user macro and how to recall it.

Overview of macros
Application macros are pre-programmed parameter sets. Macros change a group of
parameters to new, predefined values designed for specific applications. Use macros
to minimize the need for manual editing of parameters. Selecting a macro sets all
other parameters to their default values, except:
• Group 99: Start-up data
• 1602 PARAMETER LOCK
• 1607 PARAM. SAVE
• 3018 COMM FAULT FUNC and 3019 COMM FAULT TIME
• 9802 COMM PROT SEL
• Group 52: Panel comm and Group 53: EFB protocol
• Group 29: Maintenance trig.
After selecting a macro, additional parameter changes can be made manually using
the control panel.
Application macros are enabled by setting the value for parameter 9902 APPLIC
MACRO. By default, HVAC default (value 1) is the enabled macro.
80 Application macros

General considerations
The following considerations apply for all macros:
• When using a direct speed reference in AUTO mode, connect the speed
reference to analog input 1 (AI1), and provide the START command using digital
input 1 (DI1). In HAND/OFF mode, the control panel provides the speed reference
and START command.
• When using process PID, connect the feedback signal to analog input 2 (AI2). As
a default, the control panel sets the Setpoint, but analog input 1 can be used as
an alternate source. You can set up process PID using parameters (Group 40) or
using the PID control assistant (recommended).
The S1 Jumpers are set for AI1 External Reference and PID Feedback as either
20 mA or 10 V.

S1 Top position: I (0[4]...20 mA, default for Al2; or -20...20 mA)

Bottom position: U (0[2]...10 V, default for Al1; or -10...10 V)

AI1
AI2
 Application macros 81

Selecting an application macro

To select a macro, follow these steps:
Select MENU to enter the main OFF 0.0Hz
menu.
0.0 % SP
1 0.0 A
0.0 mA
MENU
Select ASSISTANTS with the OFF MAIN MENU 2
Up/Down buttons and select
ENTER. PARAMETERS
2 ASSISTANTS
CHANGED PAR
EXIT ENTER

Scroll to Commission drive and OFF ASSISTANTS 2

select ENTER. Spin the motor
Commission drive
3 References 1 & 2
Start/Stop Control
Protections
EXIT SEL

Select a macro with the OFF PAR EDIT

Up/Down buttons and select
SAVE. 9902 APPLIC MACRO
4 HVAC DEFAULT
[1]
CANCEL SAVE

Restoring defaults
To restore the factory default settings, select application macro HVAC default.

Control wiring
Each macro has specific requirements for control wiring. Specific wiring requirements
are included with each macro description.
82 Application macros

Application / Macro listing

This section describes the following macros:
9902 9902
Macro Macro
value value
1 HVAC DEFAULT (page 83) 9 INT TIMER CS (page 91)
2 SUPPLY FAN (page 84) 10 FLOATING PNT (page 92)
3 RETURN FAN (page 85) 11 DUAL SETPPID (page 93)
4 CLNG TWR FAN (page 86) 12 DUAL SP PID WITH CS (page 94)
5 CONDENSER (page 87) 13 E-BYPASS (page 95)
6 BOOSTER PUMP (page 88) 14 HAND CONTROL (page 96)
7 PUMP ALTERNA (page 89) 15 E-CLIPSE (page 97)
8 INT TIMER (page 90) 21 AC500 MODBUS (page 98)
 Application macros 83

 HVAC default
This macro provides the factory default parameter settings for the drive. Factory
defaults can be restored at any time by setting parameter 9902 APPLIC MACRO to 1.
The diagram below shows typical wiring using this macro. When using direct speed
reference in AUTO mode or process PID, see section General considerations on
page 80.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Not configured
14 DI3 Constant (Preset) speed 1 (P 1202)
15 DI4 Safety interlock: Deactivate to stop drive (P 1608)
16 DI5 Not configured
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Ready =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND
84 Application macros

 Supply fan
This macro configures for supply fan applications where the supply fan brings fresh
air in according to signals received from a transducer. When using direct speed
reference in AUTO mode or process PID, see General considerations on page 80.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Constant (Preset) speed 1 (P 1202)
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value
9902 APPLIC MACRO 2 (SUPPLYFAN)
1401 RELAY OUTPUT 1 7 (STARTED)
1601 RUN ENABLE 2 (DI2)
1609 START ENABLE 2 5 (DI5)

For more information see Default values with different macros on page 279.
 Application macros 85

 Return fan
This macro configures for return fan applications where the return fan removes air
according to signals received from a transducer. When using direct speed reference
in AUTO mode or process PID, see General considerations on page 80.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Constant (Preset) speed 1 (P 1202)
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value
9902 APPLIC MACRO 3 (RETURNFAN)
1401 RELAY OUTPUT 1 7 (STARTED)
1609 START ENABLE 2 5 (DI5)

For more information see Default values with different macros on page 279.
86 Application macros

 Cooling tower fan

This macro configures for cooling tower fan applications where the fan speed is
controlled according to the signals received from a transducer. When using direct
speed reference in AUTO mode or process PID, see General considerations on
page 80.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Constant (Preset) speed 1 (P 1202)
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value
9902 APPLIC MACRO 4 (CLNGTWRFAN)
2007 MINIMUM FREQ 20.0 HZ
4005 ERROR VALUE INV 1 (YES)

For more information see Default values with different macros on page 279.
 Application macros 87

 Condenser
This macro configures for condenser and liquid cooler applications where fan speed
is controlled according to signals received from a transducer. When using direct
speed reference in AUTO mode or process PID, see General considerations on
page 80.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Constant (Preset) speed 1 (P 1202)
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value
9902 APPLIC MACRO 5 (CONDENSER)
4005 ERROR VALUE INV 1 (YES)

For more information see Default values with different macros on page 279.
88 Application macros

 Booster pump
This macro configures for booster pump applications where the pump speed is
controlled according to a signal received from a transducer. When using direct speed
reference in AUTO mode or process PID, see General considerations on page 80.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Constant (Preset) speed 1 (P 1202)
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value
9902 APPLIC MACRO 6 (BOOSTER PUMP)
2101 START FUNCTION 1 (AUTO)
2202 ACCELER TIME 1 10.0 s
2203 DECELER TIME 1 10.0 s

For more information see Default values with different macros on page 279.
 Application macros 89

 PFA control macro

This macro provides parameter settings for pump and fan alternation (PFA)
applications. To enable the macro, set the value of parameter 9902 APPLIC MACRO
to 7 (PUMP ALTERNA).
Note: Parameter 2108 START INHIBIT must remain in the default setting 0 (OFF).

X1A
1 SCR Signal cable shield (screen)
2 AI1 Ext. ref. 1 (Hand) / Ext. ref. 2 (PID/PFC): 0…10 V
1…10 kohm
3 GND Analog input circuit common
4 +10V Reference voltage: +10 V DC, max. 10 mA
5 AI2 Process actual value: 4…20 mA
6 GND Analog input circuit common
7 AO Output frequency value: 0…20 mA
8 GND Analog output circuit common
9 +24V Auxiliary voltage output: +24 V DC, max. 200 mA
10 GND Auxiliary voltage output common
11 DCOM Digital input common
12 DI1 Stop (0) / Start (1) (Hand)
13 DI2 Hand (0) / PID/PFC (1) control selection
14 DI3 Interlock: Deactivation always stops the drive
15 DI4 Interlock: Deactivation stops constant speed motor
16 DI5 Stop (0) / Start (1) (PID/PFC)
X1B
17 ROCOM Relay output 1
18 RONC PFC
19 RONO
20 DOSRC Digital output, max. 100 mA
21 DOOUT No fault [Fault (-1)]
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 7 (PUMP ALTERNA) 2203 DECELER TIME 1 10.0 s
1201 CONST SPEED SEL 0 (NOT SEL) 8109 START FREQ 1 58.0 Hz
1401 RELAY OUTPUT 1 31 (PFA) 8110 START FREQ 2 58.0 Hz
1608 START ENABLE 1 0 (NOT SEL) 8111 START FREQ 3 58.0 Hz
2101 START FUNCTION 1 (AUTO) 8120 INTERLOCKS
2202 ACCELER TIME 1 10.0 s 8123 PFA ENABLE 1 (ACTIVE)
90 Application macros

 Internal timer
This macro configures for applications where a built-in timer starts and stops the
motor. When the variable speed pump reaches a maximum speed limit, auxiliary
pumps start as needed. When using direct speed reference in AUTO mode or
process PID, see section General considerations on page 80.
Momentarily activating digital input 3 (DI3) provides a boost function which operates
the motor. See Group 36: Timed functions for more information on setting up timers.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Timer Override: Activate to start drive
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 8 (INT TIMER) 1609 START ENABLE 2 5 (DI5)
1001 EXT1 COMMANDS 11 (TIMER1) 3207 SUPERV 3 PARAM 0103 (OUTPUT FREQ)
1002 EXT2 COMMANDS 11 (TIMER1) 3601 TIMERS ENABLE 1 (DI1)
1201 CONST SPEED SEL 0 (NOT SEL) 3622 BOOST SEL 3 (DI3)
1401 RELAY OUTPUT 1 7 (STARTED) 3626 TIMER 1 SRC 31 (P1+2+3+4+B)
1601 RUN ENABLE 2 (DI2)

For more information see Default values with different macros on page 279.
 Application macros 91

 Internal timer with constant speeds / PRV

This macro configures for applications such as a timed powered roof ventilator (PRV)
which alternates between two constant speeds (constant speed 1 and 2) based on a
built-in timer.
Momentarily activating digital input 3 (DI3) provides a boost function which operates
the motor. See Group 36: Timed functions for more information on setting up timers.
X1A 1 SCR Signal cable shield (screen)
+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Timer Override: Activate to start drive
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 9 (INT TIMER CS) 3419 OUTPUT3 UNIT 4 (%)
1002 EXT2 COMMANDS 0 (NOT SEL) 3420 OUTPUT3 MIN -200.0%
1103 REF1 SEL 0 (KEYPAD) 3421 OUTPUT3 MAX 200.0%
1201 CONST SPEED SEL 15 (TIMER1) 3501 TIMERS ENABLE 1 (DI1)
1401 RELAY OUTPUT 1 7 (STARTED) 3622 BOOST SEL 3 (DI3)
1601 RUN ENABLE 2 (DI2) 3626 TIMER 1 SRC 31 (P1+2+3+4+B)
1609 START ENABLE 2 5 (DI5) 4010 SET POINT SEL 1 (AI1)
3415 SIGNAL 3 PARAM 0105 (TORQUE) 4110 SET POINT SEL 1 (AI1)
3418 OUTPUT 3 DSP FORM 1 (+/-0.0)

For more information see Default values with different macros on page 279.
92 Application macros

 Floating point
This application macro is for applications where speed reference needs to be
controlled through digital inputs (DI4 & DI5). By activating digital input 4, the speed
reference increases, by activating digital input 5, the speed reference decreases. If
both digital inputs are active or inactive, the reference does not change.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Safety interlock1: Deactivate to stop drive (P 1608)
15 DI4 Reference Up: Activate to increase reference
16 DI5 Reference Down: Activate to decrease reference
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 10 (FLOATINGPNT) 3416 SIGNAL3 MIN
1103 REF1 SEL 30 (DI4U, 5D) 3418 OUTPUT3 DSP FORM 1 (+/-0.0)
1401 RELAY OUTPUT 1 7 (STARTED) 3419 OUTPUT3 UNIT 0 (%)
1601 RUN ENABLE 2 (DI2) 3420 OUTPUT3 MIN -200.0%
3415 SIGNAL3 PARAM 0105 (TORQUE) 3421 OUTPUT3 MAX 200.0%

For more information see Default values with different macros on page 279.
 Application macros 93

 Dual setpoint with PID

This macro configures for dual setpoint PID applications, where activating digital input
3 (DI3) changes the process PID controller’s setpoint to another value. When using
direct speed reference in AUTO mode or process PID, see section General
considerations on page 80. Set process PID setpoints (internal to the drive) using
parameters 4011 (SET1) and 4111 (SET2).

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 Run permissive: Deactivate to stop drive (P 1601)
14 DI3 Setpoint Selection: Activate to select Set 2
15 DI4 Safety interlock1: Deactivate to stop drive (P 1608)
16 DI5 Safety interlock2: Deactivate to stop drive (P 1609)
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 11 (DUAL SETPNT) 4010 SETPOINT SEL 19 (INTERNAL)
1201 CONST SPEED SEL 0 (NOT SEL) 4011 INTERNAL SETPNT 50.0%
1401 RELAY OUTPUT 1 7 (STARTED) 4027 PID 1 PARAM SET 3 (DI3)
1601 RUN ENABLE 2 (DI2) 4110 SETPOINT SEL 19 (INTERNAL)
1609 START ENABLE 2 5 (DI5) 4111 INTERNAL SETPNT 100.0%
94 Application macros

 Dual setpoint with PID and constant speeds

This macro configures for applications with 2 constant speeds, active PID and PID
alternating between two setpoints using digital inputs. Set PID setpoints (internal to
the drive) using parameters 4011 (SET1) and 4111 (SET2). The digital input DI3 selects
the setpoints.

X1A 1 SCR Signal cable shield (screen)

+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Start/Stop: Activate to start drive
13 DI2 D12 Presets/PID Selection: Activate to select PID
14 DI3 D13 Setpoint Selection: Activate to select Set 2
15 DI4 D14 Preset Speed 1
16 DI5 D15 Preset Speed 2
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 12 (DL SP PID CS) 4011 INTERNAL SETPNT 50.0%
1201 CONST SPEED SEL 10 (DI4, 5) 4027 PID 1 PARAM SET 3 (DI3)
1608 START ENABLE 1 0 (NOT SEL) 4110 SETPOINT SEL 19 (INTERNAL)
2108 START INHIBIT 1 (ON) 4111 INTERNAL SETPNT 100.0%
4010 SET POINT SEL 19 (INTERNAL)

For more information see Default values with different macros on page 279.
 Application macros 95

 E-BYPASS
This macro configures for an E-Bypass device which can bypass the drive and
connect the motor direct on-line. When using direct speed reference in AUTO mode
or process PID, see section General considerations on page 80.
X1A 1 SCR Signal cable shield (screen)
2 AI1 Not configured
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 Not configured
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Not configured
13 DI2 Not configured
14 DI3 Not configured
15 DI4 Not configured
16 DI5 Not configured

X1B 17 RO1C Relay output 1 (P 1401)

18 RO1A Default operation: Fault (-1) =>20 connected to 22
19 RO1B
20 RO2C Digital output (P 1805)
21 RO2A Default operation: Running =>22 connected to 24
22 RO2B

Parameters changed relative to HVAC default

Parameter Value
9902 APPLIC MACRO 13 (E-BYPASS)
1201 CONST SPEED SEL 0 (NOT SEL)
1401 RELAY OUTPUT 1 7 (STARTED)
1601 RUN ENABLE 2 (DI2)
1608 START ENABLE 1 0 (NOT SEL)

For more information see Default values with different macros on page 279.
96 Application macros

 Hand control
This macro configures for drive control using only the control panel with no automated
control. Typically, this is a temporary configuration used prior to control wiring.
X1A 1 SCR Signal cable shield (screen)
+ 2 AI1 External reference 0(2)…10 V or 0(4)…20 mA
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
+ 5 AI2 PID feedback: 0(2)…10 V or 0(4)…20 mA
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Not Configured
13 DI2 Not Configured
14 DI3 Not Configured
15 DI4 Not Configured
16 DI5 Not Configured
X1B 17 RO1C Relay output 1 (P 1401)
18 RO1A Default operation: Started =>17 connected to 19
19 RO1B
20 DOSRC Digital output, max. 100 mA (P 1805)
21 DOOUT No fault [Fault(-1)] =>20 connected to 22
22 DOGND

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 14 (HAND CONTROL) 3415 SIGNAL3 PARAM 100 (NOT SEL)
1001 EXT1 COMMANDS 0 (NOT SEL) 3416 SIGNAL3 MIN (-)
1002 EXT2 COMMANDS 0 (NOT SEL) 3417 SIGNAL3 MAX (-)
1106 REF3 SEL 2 (AI2) 3418 OUTPUT 3 DSP FORM (-)
1201 CONST SPEED SEL 0 (NOT SEL) 3419 OUTPUT 3 DSP UNIT (-)
1301 MINIMUM AI1 0.0% 3420 OUTPUT 3 MIN (-)
1304 MINIMUM AI2 0.0% 3421 OUTPUT 3 MAX (-)
1401 RELAY OUTPUT 1 7 (STARTED) 4001 GAIN 1.0
1504 MINIMUM AO1 0.0mA 4002 INTEGRATION TIME 60.0 s
1510 MINIMUM AO2 0.0mA 4010 SETPOINT SEL 1 (AI1)
1601 RUN ENABLE 2 (DI2) 4101 GAIN 1.0
1608 START ENABLE 1 0 (NOT SEL) 4102 INTEGRATION TIME 60.0 s
2108 START INHIBIT 1 (ON) 4110 SETPOINT SEL 1 (AI1)
3207 SUPERV 3 PARAM 0103 (OUTPUT FREQ) 4210 SETPOINT SEL 1 (AI1)
 Application macros 97

 E-Clipse
This macro configures an E-Clipse Bypass device which can bypass the drive and
connect the motor direct on-line. When using direct speed reference in AUTO mode
or process PID, see section General considerations on page 80.
Note: This macro is available only for the UK version.
X1A 1 SCR Signal cable shield (screen)
2 AI1 Not configured
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 Not configured
6 AGND Analog input circuit common
mA 7 AO1 Output frequency: 0(4)…20 mA
8 AGND Analog output circuit common

9 24V Auxiliary voltage output +24 VDC

10 GND Auxiliary voltage output common
11 DCOM Digital input common for all
12 DI1 Not configured
13 DI2 Not configured
14 DI3 Not configured
15 DI4 Not configured
16 DI5 Not configured

X1B 17 RO1C Relay output 1 (P 1401)

18 RO1A Default operation: Fault (-1) =>20 connected to 22
19 RO1B
20 RO2C Digital output (P 1805)
21 RO2A Default operation: Running =>22 connected to 24
22 RO2B

Parameters changed relative to HVAC default

Parameter Value Parameter Value
9902 APPLIC MACRO 15 (E-CLIPSE) 1608 START ENABLE 1 7 (COMM)
9802 COMM PROTO SEL 1 (STD MODBUS) 5303 EFB BAUD RATE 76.8 kb/s
1001 EXT1 COMMANDS 10 (COMM) 5304 EFB PARITY 2 (8 EVEN 1)
1002 EXT2 COMMANDS 10 (COMM) 5305 EFB CTRL PROFILE 1 (DCU PROFILE)
1601 RUN ENABLE 7 (COMM)

For more information see Default values with different macros on page 279.
98 Application macros

 Modbus configuration macro

This macro configures the drive communication and control parameters. The macro is
available in ACS320 drives with firmware version 4.03c or later.
To enable the macro, set the value of parameter 9902 APPLIC MACRO to 21 (AC500
MODBUS).

AC500-eCo PLC

Drive
Modbus

Other
devices

ACS320
EIA-485
I/O terminals 23...26

Data flow
Control word (CW)
References
Process I/O (cyclic)
Status word (SW)
Actual values
Parameter R/W Service messages
requests/responses (acyclic)

The AC500 MODBUS application macro default values for the drive parameters
correspond to the ABB standard macro (parameter 9902, value 1 (HVAC DEFAULT),
see section HVAC default on page 83), with the following differences:
Parameters changed relative to HVAC default
Parameter Value Parameter Value
9902 APPLIC MACRO 21 (AC500 MODBUS) 5302 EFB STATION ID 2
1001 EXT1 COMMANDS 10 (COMM) 5303 EFB BAUD RATE 192 (19.2 kbits/s)
1102 EXT1/EXT2 SEL 8 (COMM) 5304 EFB PARITY 0 (8 NONE 1)
1103 REF1 SELECT 8 (COMM) 5305 EFB CTRL PROFILE 2 (ABB DRV FULL)
1604 FAULT RESET SEL 8 (COMM) 5310 EFB PAR10 101
2201 ACC/DEC 1/3 SEL 0 (NOT SEL) 5311 EFB PAR11 303
3028 COMM FAULT FUNC 1 (FAULT) 5312 EFB PAR12 305
9802 COMM PROT SEL 1 (STD MODBUS)

Note: The default slave address of the drive is 2 (parameter 5303 EFB STATION ID),
but if several drives are used, the address must be unique for each drive.
 Program features 99

10
Program features
Contents of this chapter
The chapter describes program features. For each feature, there is a list of related
user settings, actual signals, and fault and alarm messages.

Start-up assistant
 Introduction
The Start-up assistant (requires the Assistant control panel) guides the user through
the start-up procedure, helping to enter the requested data (parameter values) to the
drive. The Start-up assistant also checks that the entered values are valid, in other
words, within the allowed range.
The Start-up assistant calls other assistants, each of which guides the user through
the task of specifying a related parameter set. At the first start, the drive suggests
entering the first task, Language select, automatically. The user may activate the
tasks either one after the other as the Start-up assistant suggests, or independently.
The user may also adjust the drive parameters in the conventional way without using
the assistant at all.
100 Program features

 List of the tasks and the relevant drive parameters

Depending on the selection made in the Application task (parameter 9902 APPLIC
MACRO), the Start-up assistant decides which consequent tasks it suggests.
Name Description Set parameters
Language select Selecting the language 9901
Motor set-up Setting the motor data 9905…9909
Application Selecting the application macro 9902, parameters
associated to the macro
Option modules Activating the option modules Group 35: Motor temp
meas, Group 52: Panel
comm, 9802
Speed control EXT1 Selecting the source for the speed (output 1103
frequency) reference
(If AI1 is used: Setting analog input AI1 (1301…1303, 3001)
limits, scale, inversion)
Setting the reference limits 1104, 1105
Setting the frequency limits 2007, 2008
Setting the acceleration and deceleration 2202, 2203
times
Speed control EXT2 Selecting the source for the speed (output 1106
frequency) reference
(If AI1 is used: Setting analog input AI1 (1301…1303, 3001)
limits, scale, inversion)
Setting the reference limits 1107, 1108
PID control Selecting the source for the process 1106
reference
(If AI1 is used: Setting analog input AI1 (1301…1303, 3001)
limits, scale, inversion)
Setting the reference limits 1107, 1108
Setting the speed (reference) limits 2007, 2008
Setting the source and limits for the 4016, 4018, 4019
process actual value
Start/Stop control Selecting the source for start and stop 1001, 1002
signals of the two external control
locations, EXT1 and EXT2
Selecting between EXT1 and EXT2 1002
Defining the direction control 1003
Defining the start and stop modes 2101…2103
Selecting the use of Run Enable signal 1601
Protections Setting the current limits 2003
Output signals Selecting the signals indicated through Group 14: Relay outputs
relay output RO
Selecting the signals indicated through Group 15: Analogue
analog output AO outputs
Setting the minimum, maximum, scaling
and inversion
 Program features 101

Name Description Set parameters

Timed functions Setting the timed functions Group 36: Timed functions
Selecting the timed start/stop control for 1001, 1002
external control locations EXT1 and EXT2
Selecting timed EXT1/EXT2 control 1102
Activation of timed constant speed 1 1201
Selecting timed function status indicated 1401
through relay output RO
Selecting timed PID1 parameter set 1/2 4027
control

 Contents of the assistant displays

There are two types of displays in the Start-up assistant: Main displays and the
information displays. The main displays prompt the user to feed in information. The
assistant steps through the main displays. The information displays contain help texts
for the main displays. The figure below shows a typical example of both and
explanations of the contents.
Main display Information display

LOC PAR EDIT LOC HELP

Set exactly as given
1 9905 MOTOR NOM VOLT on the motor
2 220 V nameplate
If connected to
multiple motors
EXIT 00:00 SAVE EXIT 00:00

1 Parameter Help text …

2 Feed-in field … help text continued
102 Program features

Local control vs. external control

The drive can receive start, stop and direction commands and reference values from
the control panel or through digital and analog inputs. Embedded fieldbus enables
control over an open fieldbus link. A PC equipped with DriveWindow Light PC tool
can also control the drive.

Local control Drive External control

Control
panel or PC tool RS-232 Embedded fieldbus:
Modbus RTU (EIA-485)*
Johnson Controls N2
Siemens Building
Technology FLN (P1)
EIA-485
BACnet (MS/TP)
Standard I/O

* With an SREA-01 Ethernet adapter module it is possible to use Modbus TCP/IP. For more information, see
SREA-01 Ethernet Adapter Module User’s Manual (3AUA0000042896 [English]).
Note: See section System overview on page 283.

 Local control
The control commands are given from the control panel keypad when the drive is in
local control. LOC indicates local control on the panel display.

Assistant panel Basic panel

LOC 49.1Hz
49.1 Hz
491
LOC
0.5 A . Hz

10.7 % OUTPUT FWD

DIR 00:00 MENU

The control panel always overrides the external control signal sources when used in
local mode.
 Program features 103

 External control
When the drive is in external control, the commands are given through the standard
I/O terminals (digital and analog inputs) and/or the fieldbus interface. In addition, it is
also possible to set the control panel as the source for the external control.
External control is indicated with REM on the panel display.

HVAC control panel Basic control panel

REM 49.1Hz
49.1 Hz
0.5 A
10.7 %
REM

OUTPUT
491
. FWD
Hz

DIR 00:00 MENU

The user can connect the control signals to two external control locations, EXT1 or
EXT2. Depending on the user selection, either one is active at a time. This function
operates on a 2 ms time level.

 Settings
Panel key Additional information
LOC/REM Selection between local and external control
Parameter
1102 Selection between EXT1 and EXT2
1001/1002 Start, stop, direction source for EXT1/EXT2
1103/1106 Reference source for EXT1/EXT2

 Diagnostics
Actual signals Additional information
0111/0112 EXT1/EXT2 reference
104 Program features

 Block diagram: Start, stop, direction source for EXT1

The figure below shows the parameters that select the interface for start, stop, and
direction for external control location EXT1.

DI1 Select
DI1
DI5 EXT1
DI5 Start/stop/
direction
Fieldbus selection
See chapter COMM
Embedded fieldbus Fieldbus control on
page 283. 1001

KEYPAD
Control panel
TIMED FUNC 1…4
Timed function

 Block diagram: Reference source for EXT1

The figure below shows the parameters that select the interface for the speed
reference of external control location EXT1.

Select
AI1 AI1, AI2, DI3, DI4, DI5
AI2 EXT1
DI3 Reference
REF1
DI4 Fieldbus selection (Hz/rpm)
DI5 See chapter COMM
Embedded fieldbus Fieldbus control on
page 283. 1103

FREQ INPUT
Frequency input
KEYPAD
Control panel
 Program features 105

Reference types and processing

The drive can accept a variety of references in addition to the conventional analog
input and control panel signals.
• The drive reference can be given with two digital inputs: One digital input
increases the speed, the other decreases it.
• The drive can form a reference out of two analog input signals by using
mathematical functions: Addition, subtraction, multiplication and division.
• The drive can form a reference out of an analog input signal and a signal received
through a serial communication interface by using mathematical functions:
Addition and multiplication.
• The drive reference can be given with frequency input.
It is possible to scale the external reference so that the signal minimum and
maximum values correspond to a speed other than the minimum and maximum
speed limits.

 Settings
Parameter Additional information
Group 11: Reference select External reference source, type and scaling
Group 20: Limits Operating limits
Group 22: Accel/Decel Speed reference acceleration/deceleration ramps
Group 32: Supervision Reference supervision

 Diagnostics
Actual signal Additional information
0111/0112 REF1/REF2 reference
Group 03: FB actual signals References in different stages of the reference
processing chain
106 Program features

Reference trimming
In reference trimming, the external reference is corrected depending on the
measured value of a secondary application variable. The block diagram below
illustrates the function.

Switch 2) Select
1105 REF1 MAX / DIRECT (2)
1108 REF 2 MAX 2) REF1
(Hz/rpm) / PROPOR. (1)
max. freq
REF2 (%)1) REF1 (Hz/rpm) /
0 NOT SEL (0) REF2 (%)1) Add
REF’
4230 Mul. Mul.

Switch 4231 TRIM SCALE

PID2 ref PID2

PID2
PID2 act output

4232 CORRECTION SRC

REF1 (Hz/rpm) / REF2 (%) = The drive reference before trimming

REF’ = The drive reference after trimming
max. freq = par. 2008 (or 2007 if the absolute value is greater)
PID2 ref = par. 4210
PID2 act = par. 4214…4221
1)
REF1 or REF2 depending on which is active. See parameter 1102.
2)
When par. 4232 = PID2REF, the maximum trimming reference is defined by parameter
1105 when REF1 is active and by parameter 1108 when REF2 is active.
When par. 4232 = PID2 OUTPUT, the maximum trimming reference is defined by parameter
2008 value.

 Settings
Parameter Additional information
1102 REF1/2 selection
4230 …4232 Trimming function settings
4201 ... 4221, 4228, 4229 PID control settings
Group 20: Limits Drive operation limits
 Program features 107

Programmable analog inputs

The drive has two programmable analog voltage/current inputs. The inputs can be
inverted, filtered and the maximum and minimum values can be adjusted. The update
cycle for the analog input is 8 ms (12 ms cycle once per second). The cycle time is
shorter when information is transferred to the application program (8 ms -> 2 ms).

 Settings
Parameter Additional information
Group 11: Reference select AI as reference source
Group 13: Analogue inputs Analog input processing
3001, 3021, 3022, 3107 AI loss supervision
Group 35: Motor temp meas AI in motor temperature measurement
Group 40: Process PID set 1 AI as PID process control reference or actual value source
…Group 42: Ext / Trim PID
Group 44: Pump protection AI as pump protection measurement source

 Diagnostics
Actual signal Additional information
0120, 0121 Analog input values
1401 AI1/A2 signal loss
Alarm
AI1 LOSS / AI2 LOSS AI1/AI2 signal below AI1/AI2 FAULT LIMIT (3021/3022)
Fault
AI1 LOSS / AI2 LOSS AI1/AI2 signal below limit AI1/AI2 FAULT LIMIT (3021/3022)
PAR AI SCALE Incorrect AI signal scaling (1302 < 1301 or 1305 < 1304)
108 Program features

Programmable analog output

One programmable current output (0 … 20 mA) is available. Analog output signal can
be inverted, filtered and the maximum and minimum values can be adjusted. The
analog output signals can be proportional to motor speed, output frequency, output
current, motor torque, motor power, etc. The update cycle for the analog output is
2 ms.
It is also possible to write a value to an analog output through a serial communication
link.

 Settings
Parameter Additional information
Group 15: Analogue outputs AO value selection and processing
Group 35: Motor temp meas AO in motor temperature measurement

 Diagnostics
Actual signal Additional information
0124 AO value
Fault
PAR AO SCALE Incorrect AO signal scaling (1503 < 1502)
 Program features 109

Programmable digital inputs

The drive has five programmable digital inputs. The update time for the digital inputs
is 2 ms.
It is possible to delay the state change of digital inputs with delays defined in group
Group 18: Freq in & tran out. This enables very simple program sequences by
connecting several functions with the same physical wire, eg, to remove branches
and leaves from a pipe by running the fan in reverse before normal operation.
One digital input (DI5) can be programmed as a frequency input. See section
Frequency input on page 111.

 Settings
Parameter Additional information
Group 10: Start/Stop/Dir DI as start, stop, direction
Group 11: Reference select DI in reference selection, or reference source
Group 12: Constant speeds DI in constant speed selection
Group 16: System controls DI as external Run Enable, fault reset or user macro
change signal
Group 18: Freq in & tran out Delays in DI state changes
2115 Selects the source for controlling motor heating.
2109 DI as external emergency stop command source
2201 DI as acceleration and deceleration ramp selection
signal
2209 DI as zero ramp force signal
3003 DI as external fault source
Group 35: Motor temp meas DI in motor temperature measurement
3601 DI as timed function enable signal source
3622 DI as booster activation signal source
4010/4110/4210 DI as PID controller reference signal source
4022/4122 DI as sleep function activation signal in PID1
4027 DI as PID1 parameter set 1/2 selection signal source
4034/4035 DI as PID reference/output freezing source
4039/4139 DI as PID internal setpoint selection source
4228 DI as external PID2 function activation signal source
4406/4414 DI as connection signal source for pump inlet/outlet
pressure switch
4421 DI as pipe fill enable source
4601 DI as pump clean trigger source
6403 DI as load analyzer logger reset source
8120 DI as PFA interlock source
110 Program features

 Diagnostics
Actual signal Additional information
0160 DI status
0414 DI status at the time the latest fault occurred

Programmable relay output

The drive has one programmable relay output. It is possible to add three additional
relay outputs with the optional MREL-0 relay output extension module. For more
information, see MREL-01 output relay module user’s manual (3AUA0000035974
[English]).
With a parameter setting it is possible to choose what information to indicate through
the relay output: Ready, running, fault, alarm, etc. The update time for the relay
output is 2 ms.
A value can be written to a relay output through a serial communication link.

 Settings
Parameter Additional information
Group 14: Relay outputs RO value selections and operation times

 Diagnostics
Actual signal Additional information
0134 RO Control Word through fieldbus control
0162 RO 1 status
0173 RO 2…4 status. With option MREL-01 only.
 Program features 111

Frequency input
Digital input DI5 can be programmed as a frequency input. Frequency input
(0…16000 Hz) can be used as external reference signal source. The update time for
the frequency input is 50 ms. Update time is shorter when information is transferred
to the application program (50 ms -> 2 ms).

 Settings
Parameter Additional information
Group 18: Freq in & tran out Frequency input minimum and maximum values and
filtering
1103/1106 External reference REF1/2 through frequency input
4010, 4110, 4210 Frequency input as PID reference source

 Diagnostics
Actual signal Additional information
0161 Frequency input value

Transistor output
The drive has one programmable transistor output. The output can be used either as
digital output or frequency output (0…16000 Hz). The update time for the
transistor/frequency output is 2 ms.

 Settings
Parameter Additional information
Group 18: Freq in & tran out Transistor output settings

 Diagnostics
Actual signal Additional information
0163 Transistor output status
0164 Transistor output frequency
112 Program features

Actual signals
Several actual signals are available:
• Drive output frequency, current, voltage and power
• Motor speed and torque
• Intermediate circuit DC voltage
• Active control location (LOCAL, EXT1 or EXT2)
• Reference values
• Drive temperature
• Operating time counter (h), kWh counter
• Digital I/O and analog I/O status
• PID controller actual values.
Three signals can be shown simultaneously on the assistant control panel display
(one signal on the basic panel display). It is also possible to read the values through
the serial communication link or through the analog outputs.

 Settings
Parameter Additional information
1501 Selection of an actual signal to AO
1801 Selection of an actual signal to frequency output
Group 32: Supervision Actual signal supervision
Group 34: Panel display Selection of an actual signals to be displayed on the
control panel

 Diagnostics
Actual signal Additional information
Group 01: Operating data … Group Lists of actual signals
04: Fault history
 Program features 113

Power loss ride-through

If the incoming supply voltage is cut off, the drive will continue to operate by utilizing
the kinetic energy of the rotating motor. The drive will be fully operational as long as
the motor rotates and generates energy to the drive. The drive can continue the
operation after the break if the main contactor remained closed.

Uinput power
TM fout UDC
(N·m) (Hz) (Vdc) UDC
160 80 520

120 60 390

fout
80 40 260

TM
40 20 130

0 0 0 t (s)
1.6 4.8 8 11.2 14.4

UDC = Intermediate circuit voltage of the drive, fout = Output frequency of the drive,
TM = Motor torque
Loss of supply voltage at nominal load (fout = 40 Hz). The intermediate circuit DC voltage drops
to the minimum limit. The controller keeps the voltage steady as long as the input power is
switched off. The drive runs the motor in generator mode. The motor speed falls but the drive is
operational as long as the motor has enough kinetic energy.

 Settings
Parameter 2006 UNDERVOLT CTRL

DC magnetizing
When DC Magnetizing is activated, the drive automatically magnetizes the motor
before starting. This feature guarantees the highest possible breakaway torque, up to
180% of the motor nominal torque. The Automatic Start feature and DC Magnetizing
cannot be activated at the same time.

 Settings
Parameters 2101 START FUNCTION and 2103 DC MAGN TIME
114 Program features

Maintenance trigger
A maintenance trigger can be activated to show a notice on the panel display when,
for example, drive power consumption has exceeded the defined trigger point.

 Settings
Parameter Group 29: Maintenance trig

Acceleration and deceleration ramps

Two user-selectable acceleration and Motor speed
deceleration ramps are available. It is possible to
adjust the acceleration/deceleration times and Linear
the ramp shape. Switching between the two
ramps can be controlled via a digital input or
fieldbus. S-curve
The available ramp shape alternatives are
Linear and S-curve.
t (s)
Linear: Suitable for drives requiring steady or
2
slow acceleration/deceleration.
S-curve: Ideal for conveyors carrying fragile loads, or other applications where a
smooth transition is required when changing the speed.

 Settings
Parameter Group 22: Accel/Decel
 Program features 115

Critical speeds
A Critical Speeds function is available for applications where it is necessary to avoid
certain motor speeds (drive output frequencies) or speed bands (output frequency
bands) because of, for example, mechanical resonance problems. The user can
define three critical frequencies or frequency bands.

 Settings
Parameter Group 25: Critical speeds

Constant speeds
It is possible to define seven positive constant speeds. Constant speeds are selected
with digital inputs. Constant speed activation overrides the external speed reference.
Constant speed selections are ignored if
• PID reference is being followed, or
• drive is in local control mode.
This function operates on a 2 ms time level.

 Settings
Parameter Group 12: Constant speeds
Constant speed 7 (1208 CONST SPEED 7) is also used for fault functions. See
parameter group Group 30: Fault functions.
116 Program features

Custom U/f ratio

The user can define a U/f curve (output voltage as a function of frequency). This
custom ratio is used only in special applications where linear and squared U/f ratio
are not sufficient (eg, when motor break-away torque needs to be boosted).

Voltage (V) Custom U/f ratio

par. 2618
par. 2616
par. 2614

par. 2612
par. 2610

par. 2603

f (Hz)
par. 2611 par. 2613 par. 2615 par. 2617 par. 9907

Note: The voltage and the frequency points of the U/f curve must fulfill the following
requirements:
2610 < 2612 < 2614 < 2616 < 2618 and
2611 < 2613 < 2615 < 2617 < 9907

WARNING! High voltage at low frequencies may result in poor performance or

motor damage (overheating).

 Settings
Parameter Additional information
2605 Custom U/f ratio activation
2610…2618 Custom U/f ratio settings

 Diagnostics
Fault Additional information
PAR CUSTOM U/F Incorrect U/f ratio
 Program features 117

R compensation
When IR compensation is activated, the drive
Motor voltage
gives an extra voltage boost to the motor at low
speeds. IR compensation is useful in
IR compensation
applications that require high breakaway torque.

 Settings
No compensation
Parameter 2603 IR COMP VOLT
f (Hz)

Programmable protection functions

 AI<Min
AI<Min function defines the drive operation if an analog input signal falls below the
set minimum limit.

Settings
Parameters 3001 AI<MIN FUNCTION, 3021 AI1 FAULT LIMIT and 3022 AI2 FAULT
LIMIT

 Panel loss
The Panel loss function defines the operation of the drive if the control panel selected
as control location for the drive stops communicating.

Settings
Parameter 3002 PANEL COMM ERR

 External fault
External faults (1 and 2) can be supervised by defining one digital input as a source
for an external fault indication signal.

Settings
Parameters 3003 EXTERNAL FAULT 1 and 3004 EXTERNAL FAULT 2

 Stall protection
The drive protects the motor in a stall situation. It is possible to adjust the supervision
limits (frequency, time) and choose how the drive reacts to the motor stall condition
(alarm indication / fault indication & drive stop / no reaction).

Settings
Parameters 3010 STALL FUNCTION…3012 STALL TIME
118 Program features

 Motor thermal protection

The motor can be protected against overheating by activating the Motor thermal
protection function.
The drive calculates the temperature of the motor on the basis of the following
assumptions:
1. The motor is in the ambient temperature of 30 °C when power is applied to the
drive.
2. Motor temperature is calculated using either the user-adjustable or automatically
calculated motor thermal time constant and motor load curve (see the figures
below). The load curve should be adjusted in case the ambient temperature
exceeds 30 °C.

Motor
load
100% Output current relative (%) to
motor nom. current
150
Break point
t
Motor load curve
Temp. P 3007 100 =
rise 127%
100%
P 3008 50
63% Zero speed load
t f
}

Motor thermal time constant P 3009

Settings
Parameters 3005 MOT THERM PROT…3009 BREAK POINT FREQ
Note: It is also possible to use the motor temperature measurement function. See
section Motor temperature measurement through the standard I/O on page 127.

 Earth fault protection

The Earth fault protection function detects ground faults in the motor or motor cable.
The protection is active only during start.
A ground fault in the input power line does not activate the protection.

Settings
Parameter 3017 EARTH FAULT
 Program features 119

 Incorrect wiring
Defines the operation when incorrect input power cable connection is detected.

Settings
Parameter 3023 WIRING FAULT

Preprogrammed faults
 Overcurrent
The overcurrent trip limit for the drive is 325% of the drive nominal current.

 DC overvoltage
The DC overvoltage trip limit is 420 V (for 200 V drives) and 840 V (for 400 V drives).

 DC undervoltage
The DC undervoltage trip limit is adaptive. See parameter 2006 UNDERVOLT CTRL.

 Drive temperature
The drive supervises the IGBT temperature. There are two supervision limits: Alarm
limit and fault trip limit.

 Short circuit
If a short circuit occurs, the drive will not start and a fault indication is given.

 Internal fault
If the drive detects an internal fault, the drive is stopped and a fault indication is given.

 Supply phase loss

If the drive detects supply phase loss (excessive DC voltage ripple), the drive is
stopped and a fault indication is given.

Operation limits
The drive has adjustable limits for output frequency, current (maximum) and DC
voltage.

 Settings
Parameter Group 20: Limits
120 Program features

Power limit
Power limitation is used to protect the input bridge and the DC intermediate circuit.
If the maximum allowed power is exceeded, the drive torque is automatically limited.
Maximum overload and continuous power limits depend on the drive hardware.
For specific values, see chapter Technical data on page 383.

Automatic resets
The drive can automatically reset itself after overcurrent, overvoltage, undervoltage,
external and “analog input below a minimum” faults. The Automatic Resets must be
activated by the user.

 Settings
Parameter Additional information
Group 31: Automatic reset Automatic reset settings

 Diagnostics
Alarm Additional information
AUTORESET Automatic reset alarm

Supervisions
The drive monitors whether certain user selectable variables are within the
user-defined limits. The user may set limits for speed, current etc. The supervision
status can be indicated through relay or digital output.
The supervision function outputs can be used for triggering some drive functionality
(start/stop, sleep, pump cleaning).
The supervision functions operate on a 2 ms time level.

 Settings
Parameter group Group 32: Supervision

 Diagnostics
Actual signal Additional information
1001/1002 EXT1/EXT2 start/stop according to supervision functions
1401 Supervision status through RO 1
1402/1403/1410 Supervision status through RO 2…4. With option
MREL-01 only.
1805 Supervision status through DO
4022/4122 Sleep start according to supervision functions
4601 Pump clean trigger according to supervision functions
 Program features 121

Parameter lock
The user can prevent parameter adjustment by activating the parameter lock.

 Settings
Parameters 1602 PARAMETER LOCK and 1603 PASS CODE

PID control
There are two built-in PID controllers in the drive:
• Process PID (PID1) and
• External/Trim PID (PID2).
The PID controller can be used when the motor speed needs to be controlled based
on process variables such as pressure, flow or temperature.
When the PID control is activated, a process reference (setpoint) is connected to the
drive instead of a speed reference. An actual value (process feedback) is also
brought back to the drive. The drive compares the reference and the actual values,
and automatically adjusts the drive speed in order to keep the measured process
quantity (actual value) at the desired level (reference).
The control operates on a 2 ms time level.

 Process controller PID1

PID1 has two separate sets of parameters (Group 40: Process PID set 1, Group 41:
Process PID set 2). Selection between parameter sets 1 and 2 is defined by a
parameter.
In most cases when there is only one transducer signal wired to the drive, only
parameter set 1 is needed. Two different parameter sets (1 and 2) are used, eg, when
the load of the motor changes considerably in time.

 External/Trim controller PID2

PID2 (Group 42: Ext / Trim PID) can be used in two different ways:
• External controller: Instead of using additional PID controller hardware, the user
can connect PID2 output via drive analog output or fieldbus controller to control
a field instrument like a damper or a valve.
• Trim controller: PID2 can be used to trim or fine tune the reference of the drive.
See section Reference trimming on page 106.
122 Program features

 Block diagrams
The figure below shows an application example: The controller adjusts the speed of a
pressure boost pump according to the measured pressure and the set pressure
reference.

Example: PID control block diagram

Pressure boost pump
PID
A C S 6 0 0
%ref ref
Drive 4001 k
4002 ti
A C T P A R F U N C D R IV E

E N T E R

Actual values
L O C R E S E T R E F

4003 td
R E M

4014 i
3
. Frequency
4004 dFiltT
.. 4005 errVInv
reference
2 0 ...1 0 b a r 4021
4 ...2 0 m A AI1
PIDmax oh1
AI2
PIDmin ol1

3
IMOT
...
%ref = 4010
 PID act
AI selection Switch
PID1
Current n controller Panel ref2
PID ACT
Torque value
Power PID1 Out
COMM ACT 4014...4021/
4141...4121* Local ref
Group
controller PID1.
1106 switch
Limiter 40/41*
Panel ref1 LOC
Panel ref2 LOC/REM
switch Alarm
500% speed
-500%
Frequency
EXT1 ref REM
1101 ref
select Constant
speed Limiter
Panel ref1 Group 30
AI n Control panel
...
FREQ INPUT 1103 Group 12 Average speed
1104 Const speed 7
EXT2 ref
Constant
select
Panel ref2 speed
AI n
... EXT1/EXT2
Group 12 switch
FREQ INPUT 1106

PID act Switch Limiter

AI selection PID1
Current n controller
PID ACT
Torque value
Power 1107 1102
4014...4021/ PID1 Out
COMM ACT
4114...4121* Group 1106
40/41*
PID1 ref Limiter
select
Panel ref2
n
AI
... *Parameter 4027 selects between PID parameter set 1 and 2, ie group 40 and 41.
The following figure presents the speed/scalar control block diagram for process

FREQ INPUT 4012,4013/

4010/4110* 4112,4113*
Program features 123
124 Program features

 Settings
Parameter Additional information
1101 Local control mode reference type selection
1102 EXT1/2 selection
1106 PID1 activation
1107 REF2 minimum limit
1501 PID2 output (external controller) connection to AO
9902 PID control macro selection
Group 40: Process PID set PID1 settings
1…Group 41: Process PID set 2
Group 42: Ext / Trim PID PID2 settings

 Diagnostics
Actual signal Additional information
0126/0127 PID 1/2 output value
0128/0129 PID 1/2 setpoint value
0130/0131 PID 1/2 feedback value
0132/0133 PID 1/2 deviation
 Program features 125

Sleep function for the process PID (PID1) control

The sleep function operates on a 2 ms time level.
The block diagram below illustrates the sleep function enable/disable logic. The sleep
function can be put into use only when the PID control is active.

Compare Select
Output 1 NOT SEL
freq. Delay Delay
1<2 INTERNAL
DI1
And
. Set/Reset
t t
4023 2 . 4022
. S 2)
%refActive
&
PIDCtrlActive
4024 4030 Or S/R
modulating R
<1
Or
5320 (B1)
<1 Set/Reset 1)
5320 (B2)
Compare S
Select Delay Or
0132 1 NOT SEL S/R
1>2 INTERNAL t StartRq <1 R
4025 2 DI1
.
.
. 4022 4026
1) 1 = Activate sleeping
0 = Deactivate sleeping

2) 1 = Activate sleep boost

0 = Deactivate sleep boost
Mot. speed: Actual speed of the motor
%refActive: The % reference (EXT REF2) is in use. See parameter 1102.
PIDCtrlActive: 9902 is PID CTRL.
modulating: The inverter IGBT control is operating.
126 Program features

 Example
The time scheme below visualizes the operation of the sleep function.

Reference
Sleep boost time (4030)

Sleep boost step (4031)

Time
Selected process Wake-up delay
actual value (4026)

Wake-up level deviation

(4025)

Time

Output frequency

Control panel:
tsd = Sleep delay (4024)
PID
SLEEP
t < tsd tsd

Sleep level
(4023)

Time
Stop Start

Sleep function for a PID controlled pressure boost pump (when parameter 4022
SLEEP SELECTION is set to INTERNAL): The water consumption falls at night. As a
consequence, the PID process controller decreases the motor speed. However, due
to natural losses in the pipes and the low efficiency of the centrifugal pump at low
speeds, the motor does not stop but keeps rotating. The sleep function detects the
slow rotation, and stops the unnecessary pumping after the sleep delay has passed.
The drive shifts into sleep mode, still monitoring the pressure. The pumping restarts
when the pressure falls under the allowed minimum level and the wake-up delay has
passed.
 Program features 127

 Settings
Parameter Additional information
9902 PID control activation
4022…4026, 4030, 4031, Sleep function settings
4122…4126, 4130, 4131

 Diagnostics
Parameter Additional information
1401 PID sleep function status through RO 1
1402/1403/1410 PID sleep function status through RO 2…4. With option
MREL-01 only.
Alarm Additional information
PID SLEEP Sleep mode

Motor temperature measurement through the standard I/O

This section describes the temperature measurement of one motor when the drive
I/O terminals are used as the connection interface.
Motor temperature can be measured using PT100 or PTC sensors connected to
analog input and output.

One sensor Three sensors

AI1
AI1
Motor Motor GND
GND

T
T T T
AO
AO
GND
GND
3.3 nF
3.3 nF

WARNING! According to IEC 664, the connection of the motor temperature

sensor requires double or reinforced insulation between motor live parts and
the sensor. Reinforced insulation entails a clearance and creepage distance of 8 mm
(400/500 V AC equipment).
If the assembly does not fulfill the requirement, the I/O board terminals must be
protected against contact and they may not be connected to other equipment, or the
temperature sensor must be isolated from the I/O terminals.
128 Program features

To fulfill the insulation requirement, connect a thermistor (and other similar

components) to the drive’s control terminals using any of these alternatives:
• Separate the thermistor from live parts of the motor with double reinforced
insulation.
• Protect all circuits connected to the drive’s digital and analog inputs. Protect
against contact, and insulate from other low voltage circuits with basic insulation
(rated for the same voltage level as the drive’s main circuit).
• Use an external thermistor relay. The relay insulation must be rated for the same
voltage level as the drive’s main circuit.
The figure below shows alternate thermistor connections. At the motor end the cable
shield should be grounded through a 10 nF capacitor. If this is not possible, leave the
shield unconnected.
It is also possible to monitor motor temperature by connecting a PTC sensor and
a thermistor relay between the +24 V DC voltage supply offered by the drive and a
digital input. The figure below displays the connection.

Par. 3501 = THERM (0) or THERM(1)

Thermistor
relay
MMIO board

DI1…5
+24 V DC

T
Motor

Thermistor (0) MMIO board

DI5
+24 VDC
T 10 nF
Motor

For other faults, or for anticipating motor overheating using a model, see Group 30:
Fault functions.
 Program features 129

 Settings
Parameter Additional information
Group 13: Analogue inputs Analog input settings
Group 15: Analogue outputs Analog output settings
Group 35: Motor temp meas Motor temperature measurement settings
Other
At the motor end the cable shield should be grounded through a 10 nF capacitor. If this is not
possible, the shield is to be left unconnected.

 Diagnostics
Actual value Additional information
0145 Motor temperature
Alarm/Fault Additional information
MOTOR TEMP/MOT OVERTEMP Excessive motor temp
130 Program features

Timed functions
A variety of drive functions can be time controlled, eg start/stop and EXT1/EXT2
control. The drive offers
• four start and stop times (START TIME 1…4, STOP TIME 1…4)
• four start and stop days (START DAY 1…4, STOP DAY 1…4)
• four timed functions for collecting the selected time periods 1…4 together (TIMED
FUNC 1…4)
• booster time (an additional booster time connected to timed functions).
A timed function can be connected to multiple time periods:

Time period 1
3602 START TIME 1
3603 STOP TIME 1
3604 START DAY 1

Time period 2
3606 START TIME 2
3607 STOP TIME 2 Timed function 1
3608 START DAY 2 3626 TIMED FUNC 1 SRC
3609 STOP DAY 2
Timed function 2
Time period 3
3627 TIMED FUNC 2 SRC
3610 START TIME 3
3611 STOP TIME 3
3612 START DAY 3 Timed function 3
3613 STOP DAY 3 3628 TIMED FUNC 3 SRC

Time period 4 Timed function 4

3614 START TIME 4 3629 TIMED FUNC 4 SRC
3615 STOP TIME 4
3616 START DAY 4
3617 STOP DAY 4

Booster
3622 BOOSTER SEL
3623 BOOSTER TIME
 Program features 131

A parameter which is triggered by a timed function can be connected to only one

timed function at a time.

Timed func 1 1001 EXT 1 COMMANDS

3626 TIMED FUNC 1 SRC 1002 EXT 2 COMMANDS
11021201 CONST SPEED SEL
Timed func 2 1209 TIME MODE SEL
3627 TIMED FUNC 2 SRC 1401 RELAY OUTPUT 1
4027 PID PARAM SET
4228 ACTIVATE

 Examples
Air conditioning is active on weekdays from 8:00 to 15:30 (8 a.m to 3:30 p.m) and on
Sundays from 12:00 to 15:00 (12 to 3 p.m). By pressing the extension time switch,
the air-conditioning is on for an extra hour.
Parameter Setting
3601 TIMERS ENABLE DI1
3602 START TIME 1 08:00:00
3603 STOP TIME 1 15:30:00
3604 START DAY 1 MONDAY
3605 STOP DAY 1 FRIDAY
3606 START TIME 2 12:00:00
3607 STOP TIME 2 15:00:00
3608 START DAY 2 SUNDAY
3609 STOP DAY 2 SUNDAY
3623 BOOSTER TIME 01:00:00

 Settings
Parameter Additional information
Group 36: Timed functions Timed functions settings
1001, 1002 Timed start/stop control
1102 Timed EXT1/EXT2 selection
1201 Timed constant speed 1 activation
1209 Timed speed selection
1401 Timed function status indicated through relay output RO 1
1402/1403/1410 Timed function status indicated through relay output RO 2…4.
With option MREL-01 only.
132 Program features

Parameter Additional information

1805 Timed function status indicated through digital output DO
4027 Timed PID1 parameter set 1/2 selection
4228 Timed external PID2 activation

User load curve

The user can specify a load curve (motor torque as a function of frequency) for
supervision. The curve is defined by five points. Supervision can be set for the torque
dropping below the underload curve, exceeding the overload curve, or both.
A fault is generated if the torque has been out of the allowed area for longer than the
user-defined time limit. An alarm is generated if the torque has been out of the
allowed area for longer than the half of the user-defined time limit.

Motor torque (%)

Overload area

Torque Torque
Torque high 4 high 5
Torque Torque
high 1 high 2 high 3

Allowed operating area Torque Torque

low 4 low 5
Torque
low 3
Torque
low 1
Torque
low 2
Underload area Output
frequency (Hz)

Freq. 1 Freq. 2 Freq. 3 Freq. 4 Freq. 5

 Settings
Parameter Additional information
Group 37: User load curve User load curve settings
 Program features 133

 Diagnostics
Actual signal Additional information
0105 Motor torque
Alarm
USER LOAD CURVE Out of allowed area for longer than half of the defined
time limit
Fault
USER LOAD CURVE Out of allowed area for longer than the defined time
limit
PAR USER LOAD C Incorrect user load curve parameter setting
(3704 > 3707 or 3707 > 3710 or 3710 > 3713 or 3713 >
3716 or
3705 > 3706 or 3708 > 3709 or 3711 > 3712 or 3714 >
3715 or 3717 > 3718)

Energy optimizer
Energy optimizer optimizes the flux so that the total energy consumption and motor
noise level are reduced when the drive operates below the nominal load. The total
efficiency (motor and drive) can be improved by 1 … 10% depending on the load
torque and speed.

 Settings
Parameter Additional information
4501 ENERGY OPTIMIZER Energy optimizer enabling
134 Program features

Energy saving
Energy saving tools calculate energy saved in kWh and MWh, energy saved in local
currency as well as reduction in CO2 emission, all compared to the situation when the
pump is connected directly to the supply.
Two actual signals, 0176 SAVED AMOUNT 1 and 0177 SAVED AMOUNT 2 are used
to store the energy saved in local currency. To find out the total saved energy in
currency units, add the value of signal 0177 multiplied by 1000 to the value of signal
0176.
Example:
0176 SAVED AMOUNT 1 = 123.4
0177 SAVED AMOUNT 2 = 5
Total saved energy = 5 · 1000 + 123.4 = 5123.4 currency units.
Note: The values of saved energy parameters 0174 SAVED KWH, 0175 SAVED
MWH, 0176 SAVED AMOUNT 1, 0177 SAVED AMOUNT 2 and 0178 SAVED CO2
are derived from subtracting the drive's energy consumed from the direct-on-line
(DOL) consumption calculated on the basis of parameter 4508 PUMP POWER. As
such, the accuracy of the values is dependent on the accuracy of the power estimate
entered in that parameter.

 Settings
Parameter Additional information
Group 45: Energy saving Energy saving settings

 Diagnostics
Actual signal Additional information
0174/0175 Energy saved in kWh/Mwh
0176/0177 Energy saved in local currency
0178 Reduction in CO2 emission
 Program features 135

Pump cleaning
The Pump cleaning function can be used for preventing solids from building up on
pump impellers. The function consists of a programmable sequence of forward and
reverse runs of the pump (see the figure below), effectively shaking off any residue
on the impeller. This is especially useful with booster and wastewater pumps.

Forward

4602
Forward
step t
4603
Reverse
step

Reverse

4607 4605 4604 4606 4604 4605 4604

Trigger Forward Off Reverse Off Forward Off
time time time time time time time
Number of steps

The pump cleaning cycle can be activated at start-up, with a user-defined period, with
a selectable digital input or by the Supervision function (for example triggered by the
motor input current).

 Settings
Parameter Additional information
Group 46: Pump cleaning Pump cleaning settings
2205/2206 Acceleration time 2 / Deceleration time 2
136 Program features

Load analyzer
The load analyzer can be used for analyzing the customer’s process and sizing the
drive and the motor.

 Peak value logger

The user can select a signal (Group 01: Operating data) to be monitored by the peak
value logger (PVL). The signal is sampled at 2 ms intervals when the drive is running.
The logger records the peak (maximum) value of the signal along with the time the
peak occurred, as well as output current, DC voltage and output frequency at the time
of the peak.

 Amplitude loggers
The drive has two amplitude loggers.
For amplitude logger 2 (AL2), the user can select a signal (Group 01: Operating data)
to be sampled at 200 ms intervals when the drive is running, and specify a value that
corresponds to 100%. The collected samples are sorted into 10 read-only parameters
according to their amplitude. Each parameter represents an amplitude range 10
percentage points wide, and displays the percentage of the collected samples that fall
within that range.
Percentage of samples

0…10%

10…20%

20…30%

30…40%

40…50%

50…60%

60…70%

70…80%

80…90%

>90%

Amplitude ranges (parameters 6414…6423)

Amplitude logger 1 (AL1) is fixed to monitor output current, and it cannot be reset.
With amplitude logger 1, 100% corresponds to the nominal output current of the drive
(I2N).
The peak value logger and amplitude logger 2 can be reset by a user-defined
method. They are also reset if either of the signals or the peak value filter time is
changed.
 Program features 137

 Settings
Parameter Additional information
Group 64: Load analyzer, Load analyzer settings
parameters 6401…6405

 Diagnostics
Actual signal Additional information
Group 64: Load analyzer, Load analyzer results
parameters 6406…6433

PFA control
(Requires use of MREL-01 option purchased separately)
 PFA control
The pump and fan alternation (PFA) control switches auxiliary pumps on and off as
required by capacity changes. The Autochange function alternates between pumps to
keep the duty times of the pumps equal. Interlocks function enables the drive to
detect if any of the pumps are unavailable (for example, switched off for
maintenance), in which case the next available pump is started instead.
The drive controls the motor of pump 1, varying the motor speed to control the pump
capacity. This motor is the speed regulated motor.
Direct line connections power the motor of pump 2 and pump 3, etc. The drive
switches pump 2 (and then pump 3, etc.) on and off as needed. These motors are
auxiliary motors.
The drive PID control uses two signals: a process reference and an actual value
feedback. The PID controller adjusts the speed (frequency) of the first pump such that
the actual value follows the process reference.
When demand (defined by the process reference) exceeds the first motor’s capacity
(user defined as a frequency limit), the PFA control automatically starts an auxiliary
pump. The PFA control also reduces the speed of the first pump to account for the
auxiliary pump’s addition to total output. Then, as before, the PID controller adjusts
the speed (frequency) of the first pump such that the actual value follows the process
reference. If demand continues to increase, the PFA control adds additional auxiliary
pumps, using the same process.
When demand drops, such that the first pump speed falls below a minimum limit
(user defined by a frequency limit), the PFA control automatically stops an auxiliary
pump. The PFA control also increases the speed of the first pump to account for the
auxiliary pump’s missing output.
An Interlock function (when enabled) identifies off-line (out of service) motors, and the
PFA control skips to the next available motor in the sequence.
138 Program features

An Autochange function (when enabled and with the appropriate switchgear)

equalizes duty time between the pump motors. Autochange periodically increments
the position of each motor in the rotation – the speed regulated motor becomes the
last auxiliary motor, the first auxiliary motor becomes the speed regulated motor, etc.
When the speed regulated motor reaches the full output, it is disconnected from the
drive and switched to direct on-line connection, with a slight delay in between.
Auxiliary motor 2 is connected to drive output. After a slight delay the motor speed is
increased to fulfill the pumping capacity needed.
Auxiliary motors 3 and 4 are started according to the same routine.
The motor stopping routine always follows the normal PFA routine.

 SPFC control
Soft pump and fan control (SPFC) is used for pump and fan alternation applications
where lower pressure peaks are desirable when a new auxiliary motor is connected
on-line. SPFC is an easy way to implement soft starting of direct on line (auxiliary)
motors. The main difference between traditional PFC and SPFC is the way SPFC
connects auxiliary motors on-line.
SPFC connects auxiliary motors online with a flying start, while the motor is still
coasting. Thus, in some cases SPFC makes it possible to soften the start-up current
while connecting auxiliary motors on-line. This is why lower pressure peaks on the
pipelines and pumps may also be achieved. Connection sequence and powering
routine of auxiliary motors in SPFC is explained more detailed in the diagram. The
motor stopping routine follows always the normal PFC routine.
 Program features 139

SPFC powering routine

The diagram below illustrates the SPFC powering routine.

fout
3 4
8109 START
FREQ 1 Motor 1 is speed reg. motor Motor 2 is speed reg. motor
1
6
2 Motor 1 is aux. motor
5 7
t

Start 8

RO 1 / Motor 1

RO 2 / Motor 2
8122 PFA START DELAY
8122 PFA START DELAY
8122 PFA START DELAY
8115 AUX MOT START D

1. At start, relay RO 1 is closed and motor 1 is connected to the drive output.

2. The drive waits for the time specified by parameter 8122 PFA START DELAY to
ensure that the contactor (RO 1) has stabilized and then starts modulating from
zero speed. Motor 1 is the speed regulated motor.
3. When the drive output frequency fout rises over the start frequency (8109 START
FREQ 1), the start delay for the auxiliary motor (8115 AUX MOT START D) is set.
4. When delay 8115 has elapsed, the drive coasts to stop and relay RO 1 is opened
(motor 1 is disconnected from the drive output).
5. The drive waits for 8122 PFA START DELAY to ensure that the contactor (RO 1)
has stabilized.
6. After delay, 8122 RO 2 is closed and motor 2 is connected to the drive output as
the new speed regulated motor.
7. The drive waits for 8122 PFA START DELAY to ensure that the contactor (RO 2)
has stabilized.
8. After delay 8122, the drive starts modulating from zero speed regulating the
speed of motor 2. RO 1 is closed and motor 1 is connected directly on-line as an
auxiliary motor.
140 Program features

How to parameterize SPFC control

1. Set PFA reference steps (parameters 8103…8105) if needed.
2. Set PFA start and stop frequencies (parameters 8109…8114).
3. Set PFA auxiliary motor start and stop delays (parameters 8115…8116).
4. Set the number of auxiliary motors (parameter 8117).
5. Enable Autochange (parameter 8118). In SPFC control, the parameter only allows
SPFC to use PFA's alternation switchgear box. It is not used as the operating time
interval between the automatic motor changes as in normal PFA application.
6. Autochange level is ignored (parameter 8119).
7. Parameterize Interlocks (parameter 8120).
8. Set Bypass function if needed (parameter 8121).
9. Set PFA start delay (parameter 8122).
10. Enable SPFC. Depending on the application, set parameter 8123 PFA ENABLE
to value 2 (SPFC ACTIVE – SPFC) or value 3 (SPFC + AUTOCHANGE).
Value 1 (ACTIVE): enables normal PFA functionality.
Value 2 (SPFC ACTIVE – SPFC): enables SPFC function with auxiliary motors
running.
Value 3 (SPFC + AUTOCHANGE): enables SPFC function only when auxiliary
motors are not running
11. Set PFA acceleration and deceleration times if needed (parameters 8124…8125).
12. Autochange enable with a timed function is ignored (parameter 8126).
13. Set relays in Group 14: Relay outputs. (Transistor output TO [parameter 1805 DO
SIGNAL] can be used as an additional relay output, if needed.) Both PFA and
SPFC use these relays. You must set at least as many relays as there are motors
set for SPFC (= the number of auxiliary motors [parameter 8117] + 1 [speed
regulated motor] when SPFC is used).
14. Set the number of PFA controlled motors in parameter 8127 (= number of PFC
relays in Group 14: Relay outputs).
15. Also set other needed motor dependent parameters, eg 2007 MINIMUM FREQ,
2008 MAXIMUM FREQ and 2605 U/F RATIO.
PFA control and SPFC control default settings have differences in acceleration time
(2202), deceleration time (2203) and auxiliary motor stop delay (8116) parameters.

 Settings
Parameter Additional information
Group 14: Relay outputs Selections of relay outputs for starting and stopping of
motors
Group 18: Freq in & tran out Selections of relay outputs for starting and stopping of
motor (transistor output can be used as an additional
relay)
Group 44: Pump protection Pump protection (pressure monitoring) settings
 Program features 141

Parameter Additional information

Group 81: PFA control; 8123 PFA PFA control settings; Enables PFA/SPFC function.
ENABLE

 Diagnostics
Actual signal Additional information
0116 Application block output signal
0162 RO 1 status
0163 TO status
0173 RO 2…4 status. With option MREL-01 only.
Alarm
AUTOCHANGE PFA autochange function active
PFC I LOCK PFA interlocks active
INLET LOW, INLET VERY LOW Pressure at pump/fan inlet too low
OUTLET HIGH, OUTLET VERY Pressure at pump/fan outlet too high
HIGH
Fault Additional information
PAR PFC REF NEG 2007 < 0
PAR PFA IO 1 Not enough relays parameterized for the PFA control.
Conflict between Group 14: Relay outputs, parameter
8117 and parameter 8118.
PAR PFC IO 2 Parameter 8127 does not match the PFA motors in
Group 14: Relay outputs and parameter 8118.
PAR PFC IO 3 Allocation of a digital input (interlock) for each PFA
motor not possible
INLET LOW, INLET VERY LOW Pressure at pump/fan inlet too low
OUTLET HIGH, OUTLET VERY Pressure at pump/fan outlet too high
HIGH
142 Program features

 Connection diagram example

ACS320-
xx-xxxx-x
 Actual signals and parameters 143

11
Actual signals and
parameters
Contents of this chapter
The chapter describes the actual signals and parameters and gives the fieldbus
equivalent values for each signal/parameter. It also contains a table of the default
values for the different macros.
Note: When the control panel is in the short parameter view, in other words, when
parameter 1611 PARAMETER VIEW is set to 2 (SHORT VIEW), the control panel
only shows a subset of all signals and parameters. The list of these signals and
parameters starts on page 144.
To be able to view all actual signals and parameters, set parameter 1611
PARAMETER VIEW to 3 (LONG VIEW). The descriptions of parameters start on
pages 148.
144 Actual signals and parameters

Terms and abbreviations

Term Definition
Actual signal Signal measured or calculated by the drive. Can be monitored by the user.
No user setting possible. Group 01: Operating data…Group 04: Fault history
contain actual signals.
Def Parameter default value
E Refers to types 03E- with European parametrization
FbEq Fieldbus equivalent: The scaling between the value and the integer used in
serial communication.
Parameter A user-adjustable operation instruction of the drive. Group 10:
Start/Stop/Dir…Group 98: Options contain parameters.
Note: Parameter selections are shown on the Basic Control Panel as integer
values. For example, parameter 1001 EXT1 COMMANDS selection COMM
is shown as value 10 (which is equal to the fieldbus equivalent FbEq).
U Refers to types 03U- with US parametrization

Fieldbus equivalent
Example: If parameter 2008 MAXIMUM FREQ (see page 191) is set from an external
control system, an integer value of 1 corresponds to 0.1 Hz. All the read and sent
values are limited to 16 bits (-32768…32767).

Actual signals in the short parameter view

Actual signals in the short parameter view
No. Name/Value Description FbEq
04 FAULT HISTORY Fault history (read-only). See Group 04: Fault history in the
list of all parameters.
0401 LAST FAULT Code of the latest fault. 1=1
 Actual signals and parameters 145

Parameters in the short parameter view

Parameters in the short parameter view
No. Name/Value Description Default
11 REFERENCE Panel reference type, external control location selection
SELECT and external reference sources and limits. See Group
11: Reference select in the list of all parameters.
1105 REF1 MAX Defines the maximum value for external reference E: 50.0 Hz
REF1. U: 60.0 Hz
12 CONSTANT Constant speed (drive output frequency) selection and
SPEEDS values. See Group 12: Constant speeds in the list of all
parameters.
1202 CONST Defines constant drive output frequency 1. E: 5.0 Hz
SPEED 1 U: 6.0 Hz
1203 CONST Defines constant drive output frequency 2. E: 10.0 Hz
SPEED 2 U: 12.0 Hz
1204 CONST Defines constant drive output frequency 3. E: 15.0 Hz
SPEED 3 U: 18.0 Hz
13 ANALOG INPUTS Analog input signal processing. See Group 13:
Analogue inputs in the list of all parameters.
1301 MINIMUM AI1 Defines the minimum %-value that corresponds to 1.0%
minimum mA/(V) signal for analog input AI1.
14 RELAY OUTPUTS Status information indicated through relay output, and
relay operating delays. See Group 14: Relay outputs in
the list of all parameters.
1401 RELAY Selects a drive status indicated through relay output FAULT(-1)
OUTPUT 1 RO 1.
16 SYSTEM Parameter view, Run Enable, parameter lock etc. See
CONTROLS Group 16: System controls in the list of all parameters.
1611 PARAMETER Selects the parameter view, in other words, which SHORT
VIEW parameters are shown on the control panel. VIEW
20 LIMITS Drive operation limits. See Group 20: Limits in the list of
all parameters.
2008 MAXIMUM Defines the maximum limit for the drive output E: 50.0 Hz
FREQ frequency. U: 60.0 Hz
21 START/STOP Start and stop modes of the motor. See Group 21:
Start/Stop in the list of all parameters.
2102 STOP Selects the motor stop function. COAST
FUNCTION
22 ACCEL/DECEL Acceleration and deceleration times. See Group 22:
Accel/Decel in the list of all parameters.
2202 ACCELER Defines the acceleration time 1. 5.0 s
TIME 1
2203 DECELER Defines the deceleration time 1. 5.0 s
TIME 1
146 Actual signals and parameters

Parameters in the short parameter view

No. Name/Value Description Default
53 EFB PROTOCOL Embedded fieldbus link settings. See chapter Fieldbus
control on page 283.
5301 EFB Contains the identification and program version of the -
PROTOCOL ID protocol.
Note: You can reset this parameter only with parameter
9802 COMM PROT SEL.
5302 EFB STATION Defines the address of the device. Two units with the 1
ID same address are not allowed on-line.
5303 EFB BAUD Defines the transfer rate of the link 9.6 kbit/s
RATE
5304 EFB PARITY Defines the use of parity and stop bit(s) and the data 8 NONE 1
length. The same setting must be used in all on-line
stations.
5305 EFB CTRL Selects the communication profile. See section
PROFILE Communication profiles on page 337.
5306 EFB OK Number of valid messages received by the drive. 0
MESSAGES During normal operation, this number increases
constantly.
5307 EFB CRC Number of messages with an CRC (cyclic redundancy 0
ERRORS check) error received by the drive. If the number is high,
check CRC calculation for possible errors.
Note: High electromagnetic noise levels generate
errors.
5308 EFB UART Number of messages with a character error received by 0
ERRORS the drive.
5309 EFB STATUS Status of the EFB protocol. IDLE
5310 EFB PAR 10 Selects an actual value to be mapped to Modbus 0
register 40005.
5311 EFB PAR 11 Selects an actual value to be mapped to Modbus 0
register 40006.
5312 EFB PAR 12 Selects an actual value to be mapped to Modbus 0
register 40007.
5313 EFB PAR 13 Selects an actual value to be mapped to Modbus 0
register 40008.
5314 EFB PAR 14 Selects an actual value to be mapped to Modbus 0
register 40009.
5315 EFB PAR 15 Selects an actual value to be mapped to Modbus 0
register 40010.
5316 EFB PAR 16 Selects an actual value to be mapped to Modbus 0
register 40011.
5317 EFB PAR 17 Selects an actual value to be mapped to Modbus 0
register 40012.
5318 EFB PAR 18 For Modbus: Sets an additional delay before the drive 0
begins transmitting response to the master request.
5319 EFB PAR 19 ABB drives profile (ABB DRV LIM or ABB DRV FULL) 0000 hex
Control word. Read only copy of the Fieldbus Control
word.
 Actual signals and parameters 147

Parameters in the short parameter view

No. Name/Value Description Default
5320 EFB PAR 20 ABB drives profile (ABB DRV LIM or ABB DRV FULL) 0000 hex
Status word. Read only copy of the Fieldbus Status
word.
98 OPTIONS External serial communication activation.
9802 COMM PROT Activates the external serial communication and selects NOT SEL
SEL the interface.
99 START-UP DATA Language selection. Definition of motor set-up data.
See Group 99: Start-up data in the list of all parameters.
9901 LANGUAGE Selects the display language. ENGLISH
9902 APPLIC Selects the application macro. ABB
MACRO STANDARD
9905 MOTOR NOM Defines the nominal motor voltage. 230 V (200 V
VOLT units)
400 V (400 V
E units)
460 V (400 V
U units)
9906 MOTOR NOM Defines the nominal motor current. I2N
CURR
9907 MOTOR NOM Defines the nominal motor frequency. E: 50.0 Hz
FREQ U: 60.0 Hz
9908 MOTOR NOM Defines the nominal motor speed. Type
SPEED dependent
9909 MOTOR NOM Defines the nominal motor power. PN
POWER
148 Actual signals and parameters

Parameter listing
Parameter data is specific to ACS320 firmware version 4.01C.

 Group 99: Start-up data

This group defines special Start-up data required to:
• set up the drive
• enter motor information.
Note: Parameters checked under the heading “S” can be modified only when the
drive is stopped.

Group 99: Start-up data

Code Description Range Resolution Default S
9901 LANGUAGE 0...25 1 0
Selects the display language.
0= ENGLISH 1= ENGLISH (AM) 2= DEUTSCH 3= ITALIANO
4= ESPAÑOL 5= PORTUGUES 6= NEDERLANDS 7= FRANCAIS
8= DANSK 9= SUOMI 10= SVENSKA 11= RUSSKI
12= POLSKI 13= TÜRKCE 14= CZECH 15= MAGYAR
16= ELLINIKA 17= CHINESE 18= KOREAN 19= JAPANESE

9902 APPLIC MACRO -3...21 1 1 

Selects an application macro. Application macros automatically edit parameters to
configure the ACS320 for a particular application. See Application macros for
application macro descriptions.
1= HVAC DEFAULT 2= SUPPLY FAN 3= RETURN FAN 4= CLNG TWR FAN
5= CONDENSER 6= BOOSTER PUMP 7= PUMP ALTERNA 8= INT TIMER
9= INT TIMER CS 10= FLOATING PNT 11= DUAL SETPPID 12= DL SP PID CS
13= E -BYPASS 14= HAND CONTROL 15= E-CLIPSE 21= AC500 MODBUS

9905 MOTOR NOM VOLT 115 … 345 V (200 V, US) 1V 230 V 

230 … 690 V (400 V, US) 1V 460 V
288 … 862 V (600 V, US) 1V 575 V
Defines the nominal motor voltage. Output voltage
• Must equal the value on the motor rating
9905
plate.
• Sets the maximum drive output voltage
supplied to the motor. Output
• Drive cannot supply the motor with a frequency
voltage greater than the mains voltage.
9907

9906 MOTOR NOM CURR 0.15*I2N … 1.5*I2N 0.1 A 1.5*I2N 

Defines the nominal motor current.
• Must equal the value on the motor rating plate.
 Actual signals and parameters 149

Group 99: Start-up data

Code Description Range Resolution Default S
9907 MOTOR NOM FREQ 10.0 … 500 Hz 0.1 Hz 60 Hz (US) 
Defines the nominal motor frequency.
• Range: 10 … 500 Hz (typically 50 or 60 Hz)
• Sets the frequency at which output voltage equals parameter 9905 MOTOR NOM
VOLT
• Field weakening point = Norm freq * Supply Volt / Mot Nom Volt
9908 MOTOR NOM 50 … 30000 rpm 1 rpm Size 
SPEED dependent
Defines the nominal motor speed.
• Must equal the value on the motor rating plate.
9909 MOTOR NOM 0.15 … 1.5*PN 0.1 Hp 0.2 HP (US) 
POWER
Defines the nominal motor power.
• Must equal the value on the motor rating plate.
9914 PHASE INVERSION NO 
Inverts two phases in the motor cable. This changes the direction of the motor rotation
without having to exchange the positions of two motor cable phase conductors at the
drive output terminals or at the motor connection box.
• NO – Phases not inverted.
• YES – Phases inverted.
150 Actual signals and parameters

 Group 01: Operating data

This group contains drive operating data, including actual signals. The drive sets the
values for actual signals, based on measurements or calculations. You cannot set
these values.

Group 01: Operating data

Code Description Range Resolution Default S
0101 SPEED & DIR -30000...30000 1 rpm -
The calculated speed of the motor (rpm) & motor direction.
0102 SPEED 0 … 30000 rpm 1 rpm -
The calculated speed of the motor (rpm).
0103 OUTPUT FREQ 0.0 … 500.0 Hz 1Hz -
The frequency (Hz) applied to the motor. (Also shown by default in OUTPUT display.)
0104 CURRENT 0.0 … 1.5*I2N 0.1 A -
The motor current, as measured by the drive. (Also shown by default in OUTPUT
display.)
0105 TORQUE -200% … 200% 0.1% -
Output torque. Calculated value of torque on motor shaft in % of motor nominal torque.
0106 POWER -1.5 … 1.5*PN 0.1 kW -
The measured motor power in kW.
0107 DC BUS VOLTAGE 0 V … 2.5*VdN 1V -
The DC bus voltage in VDC, as measured by the drive.
0109 OUTPUT VOLTAGE 0 V … 2.0*VdN 1V -
The voltage applied to the motor.
0110 DRIVE TEMP 0°C … 150°C 1°C -
The temperature of the drive power transistors in Celsius.
0111 EXTERNAL REF 1 0 … 500 Hz 0.1 Hz -
External reference, REF1or Hz.
0112 EXTERNAL REF 2 0% … 100% 0.1% -
(torque: 0% … 600%)
External reference, REF2, in %
0113 CTRL LOCATION 0…2 1 -
Active control location. Alternatives are:
0 = HAND
1 = EXT1
2 = EXT2
0114 RUN TIME (R) 0 … 10000 h 1h 0h
The drive’s accumulated running time in hours (h).
• Can be reset by pressing UP and DOWN buttons simultaneously when in
parameter set mode.
 Actual signals and parameters 151

Group 01: Operating data

Code Description Range Resolution Default S
0115 KWH COUNTER (R) 0 … 10000 h 1h -
The drive’s accumulated power consumption in kilowatt hours.
• Can be reset by pressing UP and DOWN buttons simultaneously when in
parameter set mode.
0116 APPL BLK OUTPUT 0 … 100% 0.1% -
(torque: 0 … 600%)
Application block output signal. Value is from either:
• PFA control, if PFA Control is active, or
• Parameter 0112 EXTERNAL REF 2.
0120 AI1 -100 … 100% 0.1% -
Relative value of analog input 1 in %.
0121 AI2 -100 … 100% 0.1% -
Relative value of analog input 2 in %.
0124 AO1 0 … 20 mA 0.1 mA -
The analog output 1 value in milliamperes.
0126 PID 1 OUTPUT 0 … 100% 0.1% -
The PID Controller 1 output value in %.
0127 PID 2 OUTPUT 0 … 100% 0.1% -
The PID Controller 2 output value in %.
0128 PID 1 SETPNT - - -
The PID 1 controller setpoint signal.
• Units and scale defined by PID parameters 4006/4106 & 4007/4107.
0129 PID 2 SETPNT - - -
The PID 2 controller setpoint signal.
• Units and scale defined by PID parameters 4206 & 4207.
0130 PID 1 FBK - - -
The PID 1 controller feedback signal.
• Units and scale defined by PID parameters 4006/4106 & 4007/4107.
0131 PID 2 FBK - - -
The PID 2 controller feedback signal.
• Units and scale defined by PID parameters 4206 & 4207.
0132 PID 1 DEVIATION - - -
The difference between the PID 1 controller reference value and actual value.
• Units and scale defined by PID parameters 4006/4106 & 4007/4107.
0133 PID 2 DEVIATION - - -
The difference between the PID 2 controller reference value and actual value.
• Units and scale defined by PID parameters 4206 & 4207.
152 Actual signals and parameters

Group 01: Operating data

Code Description Range Resolution Default S
0134 COMM RO WORD 0...65535 1 0
Free data location that can be written from serial link.
• Used for relay output control.
• See parameter 1401.
0135 COMM VALUE 1 -32768 … +32767 1 0
Free data location that can be written from serial link.
0136 COMM VALUE 2 -32768 … +32767 1 0
Free data location that can be written from serial link.
0137 PROCESS VAR 1 - 1
Process variable 1
• Defined by parameters in Group 34: Panel display.
0138 PROCESS VAR 2 - 1
Process variable 2
• Defined by parameters in Group 34: Panel display.
0139 PROCESS VAR 3 - 1
Process variable 3
• Defined by parameters in Group 34: Panel display.
0140 RUN TIME 0 … 499.99 kh 0.01 kh 0 kh
The drive’s accumulated running time in thousands of hours (kh). Cannot be
reset.
0141 MWH COUNTER 0 … 65535 MWh 1 MWh -
The drive’s accumulated power consumption in megawatt hours. Cannot be reset
0142 REVOLUTION CNTR 0 … 65535 Mrev 1 0
The motor’s accumulated revolutions in millions of revolutions. Can be reset by
pressing the UP and DOWN keys simultaneously when in the Parameters mode.
0143 DRIVE ON TIME HI 0 … 65535 days 1 day 0
The drive’s accumulated power-on-time in days. Cannot be reset.
0144 DRIVE ON TIME LO 00.00.00 … 23:59:58 2s 0
The drive’s accumulated power-on-time in 2 second ticks (30 ticks = 60
seconds).
• Shown in format hh.mm.ss.
• Cannot be reset.
0145 MOTOR TEMP -10...200 °C/ 1 0
0...5000 Ohm /
0...1
Motor temperature in Celsius / PTC resistance in Ohms.
• Applies only if motor temperature sensor is set up. See parameter 3501
SENSOR TYPE.
0158 PID COMM VALUE 1
Data received from fieldbus for PID control (PID1 and PID2).
 Actual signals and parameters 153

Group 01: Operating data

Code Description Range Resolution Default S
0159 PID COMM VALUE 2
Data received from fieldbus for PID control (PID1 and PID2).
0160 DI 1-5 STATUS
Status of digital inputs.
Example: 10000 = DI1 is on, DI2...DI5 are off.
0161 PULSE INPUT FREQ 1 = 1 Hz
Value of frequency input in Hz.
0162 RO STATUS 1=1
Status of relay output 1.1 = RO is energized, 0 = RO is de-energized.
0163 TO STATUS 1=1
Status of transistor output when transistor output is used as a digital output.
0164 TO FREQUENCY 1 = 1 Hz
Transistor output frequency, when transistor output is used as a frequency output.
0173 RO 2-4 STATUS
Status of the relays in the Relay Output Extension Module MREL-0. See MREL-01
Relay Output Extension Module User’s Manual (3AUA0000035974 [English]).
Example: 100 = RO 2 is on, RO3 and RO 4 are off.
0174 SAVED KWH 0.0 … 999.9 kWh
Energy saved in kWh compared to the energy used when the load is connected
directly to the supply. See the note on page 251.
• The counter value is accumulated till it reaches 999.9 after which the counter rolls
over and starts again from 0.0.
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators
at the same time).
• See group Group 45: Energy saving.
0175 SAVED MWH 0 … 65535 MWh
Energy saved in MWh compared to the energy used when the load is connected
directly to the supply. See the note on page 251.
• The counter value is accumulated till it reaches 65535 after which the counter rolls
over and starts again from 0.
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators
at the same time).
• See group Group 45: Energy saving.
154 Actual signals and parameters

Group 01: Operating data

Code Description Range Resolution Default S
0176 SAVED AMOUNT 1 0.0 … 999.9
Energy saved in local currency (remainder when the total saved energy is divided by
1000). See the note on page 251.
• To find out the total saved energy in currency units, add the value of parameter
0177 SAVED AMOUNT 2 multiplied by 1000 to the value of parameter 0176.
Example:
0176 SAVED AMOUNT 1 = 123.4
0177 SAVED AMOUNT 2 = 5
Total saved energy = 5 * 1000 + 123.4 = 5123.4 currency units.
• The counter value is accumulated till it reaches 999.9 (the counter does not roll
over).
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators
at the same time).
• Local energy price is set with parameter 4502 ENERGY PRICE.
• See group Group 45: Energy saving.
0177 SAVED AMOUNT 2 0…65535
Energy saved in local currency in thousand currency units. For example, value 5
means 5000 currency units. See the note on page 251.
• The counter value is accumulated till it reaches 65535 (the counter does not roll
over).
• See parameter 0176 SAVED AMOUNT 1.
0178 SAVED CO2 0 … 6553.5 tn
Reduction on carbon dioxide emissions in tn. See the note on page 251.
• The counter value is accumulated till it reaches 6553.5 (the counter does not roll
over).
• Can be reset with parameter 4509 ENERGY RESET (resets all energy calculators
at the same time).
• CO2 conversion factor is set with parameter 4507 CO2 CONV FACTOR.
• See group Group 45: Energy saving.
 Actual signals and parameters 155

 Group 03: FB actual signals

This group monitors fieldbus communications.

Group 03: FB actual signals

Code Description Range Resolution Default S
0301 FB CMD WORD 1 - - -
Read-only copy of the Fieldbus command word 1.
• The fieldbus command is the principal means for controlling the drive from a
fieldbus controller. The command consists of two Command words. Bit-coded
instructions in the Command words switch the drive between states.
• To control the drive, using the Command words, an external location (EXT1 or
EXT2) must be active and set to COMM. (See parameters 1001 EXT1 COMMANDS
and 1002 EXT2 COMMANDS.)
• The control panel displays the word in hex. For example, all zeros and a 1 in Bit 0
displays as 0001. All zeros and a 1 in BIt 15 displays as 8000.

Bit # 0301 FB CMD WORD 1 0302 FB CMD WORD 2

0 STOP FBLOCAL_CTL
1 START FBLOCAL_REF
2 REVERSE START_DISABLE1
3 LOCAL START_DISABLE2
4 RESET Reserved
5 EXT2 Reserved
6 RUN_DISABLE MOTOR_HEAT
7 STPMODE_R Reserved
8 STPMODE_EM Reserved
9 STPMODE_C Reserved
10 RAMP_2 Reserved
11 RAMP_OUT_0 REF_CONST
12 RAMP_HOLD REF_AVE
13 RAMP_IN_0 LINK_ON
14 REQ_LOCALLOC REQ_STARTINH
15 Reserved OFF_INTERLOCK

0302 FB CMD WORD 2 - - -

Read-only copy of the Fieldbus command word 2.
• See parameter 0301 FB CMD WORD 1.
156 Actual signals and parameters

Group 03: FB actual signals

Code Description Range Resolution Default S
0303 FB STS WORD 1 - 1 - hex
Read-only copy of the Status word 1.
• The drive sends status information to the fieldbus controller. The status consists of
two Status words.
Bit # 0303 STS CMD WORD 1 0304 FB STS WORD 2
0 READY ALARM
1 ENABLED REQ_MAINT
2 STARTED DIRLOCK
3 RUNNING LOCALLOCK
4 ZERO_SPEED CTL_MODE
5 ACCELERATE Reserved
6 DECELERATE MOTORHEAT
7 AT_SETPOINT Reserved
8 LIMIT Reserved
9 SUPERVISION Reserved
10 REV_REF REQ_CTL
11 REV_ACT REQ_REF1
12 PANEL_LOCAL REQ_REF2
13 FIELDBUS_LOCAL REQ_REF2EXT
14 EXT2_ACT ACK_STARTINH
15 FAULT ACK_OFF_ILCK

0304 FB STS WORD 2 - 1 - hex

Read-only copy of the Status word 2.
• See parameter 0303 FB STS WORD 1.
 Actual signals and parameters 157

Group 03: FB actual signals

Code Description Range Resolution Default S
0305 FAULT WORD 1 - 1 0000 hex
Read-only copy of the Fault word 1.
• When a fault is active, the corresponding bit for the active fault is set in the Fault
words.
• Each fault has a dedicated bit allocated within Fault words.
• See chapter Fault tracing on page 359 for a description of the faults.
The control panel displays the word in hex. For example, all zeros and a 1 in Bit 0
displays a 0001. All zeros and a 1 in Bit 15 displays as 8000.

Bit # 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3
0 OVERCURRENT Reserved EFB 1
1 DC OVERVOLT THERM FAIL EFB 2
2 DEV OVERTEMP Reserved EFB 3
3 SHORT CIRC Reserved INCOMPATIBLE SW
4 Reserved CURR MEAS USER LOAD CURVE
5 DC UNDERVOLT SUPPLY PHASE UNKNOWN EXTENSION
6 AI1 LOSS Reserved INLET VERY LOW
7 AI2 LOSS OVERSPEED OUTLET VERY HIGH
8 MOT OVERTEMP Reserved INLET LOW
9 PANEL LOSS DRIVE ID OUTLET HIGH
10 Reserved CONFIG FILE System error
11 MOTOR STALL SERIAL 1 ERR System error
12 Reserved EFB CON FILE System error
13 EXT FLT 1 FORCE TRIP System error
14 EXT FLT 2 MOTOR PHASE System error
15 EARTH FAULT OUTP WIRING Parameter setting fault

0306 FAULT WORD 2 - 1 0000 hex

A16-bit data word. For the possible causes and remedies and fieldbus equivalents,
see chapter Fault tracing on page 359. See parameter 0305 FAULT WORD 1.
0307 FAULT WORD 3 - 1 0000 hex
A16-bit data word. For the possible causes and remedies and fieldbus equivalents,
see chapter Fault tracing on page 359. See parameter 0305 FAULT WORD 1.
158 Actual signals and parameters

Group 03: FB actual signals

Code Description Range Resolution Default S
0308 ALARM WORD 1 - 1 0000 hex
Read-only copy of the ALARM WORD 1.
• When a fault is active, the corresponding bit for the active fault is set in the Fault
words.
• Each fault has a dedicated bit allocated within Fault words.
• Bits remain set until the whole alarm word is reset. (Reset by writing zero to the
word).
• The control panel displays the word in hex. For example, all zeros and a 1 in Bit 0
correspond to 0001. All zeros and a 1 in Bit 15 correspond to 80000.

Bit # 0308 ALARM WORD 1 0309 ALARM WORD 2

0 OVERCURRENT OFF BUTTON
1 OVERVOLTAGE PID SLEEP
2 UNDERVOLTAGE Reserved
3 DIRLOCK OVERRIDE
4 I/O COMM START ENABLE 1 MISSING
5 AI1 LOSS START ENABLE 2 MISSING
6 AI2 LOSS EMERGENCY STOP
7 PANEL LOSS Reserved
8 DEVICE OVERTEMP FIRST START
9 MOT OVERTEMP Reserved
10 UNDERLOAD USER LOAD CURVE
11 MOTOR STALL START DELAY
12 AUTORESET Reserved
13 PFA AUTOCHANGE INLET LOW
14 PFA INTERLOCK INLET HIGH
15 Reserved PIPE FILL

0309 ALARM WORD 2 - 1 0000 hex

Read-only copy of the ALARM WORD 3.
• See parameter 0308 ALARM WORD 1.
0310 ALARM WORD 3 - 1 0000 hex
A 16-bit data word. For the possible causes and remedies and fieldbus equivalents,
see chapter Fault tracing on page 359.
An alarm can be reset by resetting the whole alarm word: Write zero to the word.

Bit #
0 INLET VERY LOW
1 OUTLET VERY HIGH
2...15 Reserved
 Actual signals and parameters 159

 Group 04: Fault history

This group stores a recent history of the faults reported by the drive.

Group 04: Fault history

Code Description Range Resolution Default S
0401 LAST FAULT Fault code text 1 0
0 = Clear the fault history (on panel = NO RECORD).
n = Fault code of the last recorded fault.
• The fault code is displayed as a name. See chapter Fault tracing on page 359 for
the fault codes and names. The fault name shown for this parameter may be shorter
than the corresponding name in the fault listing, which shows the names as they are
shown in the fault display.
0402 FAULT TIME 1 Date dd.mm.yy / 1 0
power-on days
The day on which the last fault occurred. Either as:
• A date – if real time clock is operating.
• The number of days after power on – if real time clock is not used, or was not set.
0403 FAULT TIME 2 Time hh:mm:ss 2s 0
The time at which the last fault occurred. Either as:
• Real time, in format hh:mm:ss – if real time clock is operating.
• The time since power on (less the whole days reported in parameter 0402 FAULT
TIME 1), in format hh:mm:ss – if real time clock is not used, or was not set.
Format on the basic control panel: Time elapsed after power-on in 2-second ticks
(minus the whole days stated by signal 0402 FAULT TIME 1). 30 ticks = 60 seconds.
For example, value 514 equals 17 minutes and 8 seconds (= 514/30).
0404 SPEED AT FLT - 1 rpm 0
The motor speed (rpm) at the time the last fault occurred.
0405 FREQ AT FLT - 0.1 Hz 0.0
The frequency (Hz) at the time the last fault occurred.
0406 VOLTAGE AT FLT - 0.1 V 0.0
The DC bus voltage (V) at the time the last fault occurred.
0407 CURRENT AT FLT - 0.1 A 0.0
The motor current (A) at the time the last fault occurred.
0408 TORQUE AT FLT - 0.1% 0.0
The motor torque (%) at the time the last fault occurred.
0409 Reserved for future use
0412 PREVIOUS FAULT 1 Fault code text 1 0
Fault code of the second last fault. Read-only
0413 PREVIOUS FAULT 2 Fault code text 1 0
Fault code of the third last fault. Read-only.
0414 DI 1-5 AT FLT
Status of digital inputs DI1...5 at the time the latest fault occurred (binary).
Example: 10000 = DI1 is on, DI2...DI5 are off.
160 Actual signals and parameters

 Group 10: Start/Stop/Dir

This group:
• Defines external sources (EXT1, and EXT2) for commands that enable start, stop
and direction changes.
• Locks direction or enables direction control. To select between the two external
locations use the next group, parameter 1102 EXT1/EXT2 SEL.

Group 10: Start/Stop/Dir

Code Description Range Resolution Default S
1001 EXT1 COMMANDS 0...34 1 1 
Defines external control location 1 (EXT1) – the configuration of start, stop and
direction commands.
0 = NOT SEL – No external start, stop and direction command source.
1 = DI1 – Two-wire Start/Stop.
• Start/Stop is through digital input DI1 (DI1 activated = Start; DI1 de-activated =
Stop).
• Parameter 1003 DIRECTION defines the direction. Selecting 1003 = 3 (request)
is the same as 1003 = 1 (fwd).
2 = DI1, 2 – Two-wire Start/Stop, Direction.
• Start/Stop is through digital input DI1 (DI1 activated = Start; DI1 de-activated =
Stop).
• Direction control (requires parameter 1003 = 3 (request)) is through digital input
DI2 (DI2 activated = Reverse; de-activated = Forward).
3 = DI1P, 2P – Three-wire Start/Stop.
• Start/Stop commands are through momentary push-buttons (the P stands for
“pulse”).
• Start is through a normally open push-button connected to digital input 1. In order
to start the drive, the digital input 2 must be activated prior the pulse in 1.
• Connect multiple Start push-buttons in parallel.
• Stop is through a normally closed push-button connected to digital input 2.
• Connect multiple Stop push-buttons in series.
• Parameter 1003 DIRECTION defines the direction. Selecting 1003 = 3
(REQUEST) is the same as 1003 = 1 (FWD).
4 = DI1P, 2P, 3 – Three-wire Start/Stop, Direction.
• Start/Stop commands are through momentary push-buttons, as described for
DI1P, 2P.
• Direction control (requires parameter 1003 = 3 (REQUEST)) is through digital
input DI3 (DI3 activated = Reverse; de-activated = Forward).
 Actual signals and parameters 161

Group 10: Start/Stop/Dir

Code Description Range Resolution Default S
5 = DI1P, 2P, 3P – Start Forward, Start Reverse, and Stop.
• Start and Direction commands are given simultaneously with two separate
momentary push-buttons (the P stands for “pulse”).
• Start Forward command is through a normally open push-button connected to
digital input DI1. To start the drive, the digital input DI3 must be activated during
the pulse in DI1.
• Start Reverse command is through a normally open push-button connected to
digital input DI2. To start the drive, the digital input DI3 must be activated prior the
pulse in DI2.
• Connect multiple Start push-buttons in parallel.
• Stop is through a normally closed push-button connected to digital input DI3.
• Connect multiple Stop push-buttons in series.
• Requires parameter 1003 = 3 (REQUEST).
8 = KEYPAD – Control Panel.
• Start/Stop and Direction commands are through the control panel when EXT1 is
active.
• Direction control requires parameter 1003 = 3 (REQUEST).
9 = DI1F, 2R – Start/Stop/Direction commands through DI1 and DI2 combinations.
• Start forward = DI1 activated and DI2 de-activated.
• Start reverse = DI1 de-activated and DI2 activated.
• Stop = both DI1 and DI2 activated, or both de-activated.
• Requires parameter 1003 = 3 (REQUEST).
10 = COMM – Assigns the fieldbus Command word as the source for the start/stop
and direction commands.
• Bits 0,1, 2 of Command word 1 (parameter 0301 FB CMD WORD 1) activates the
start/stop and direction commands.
• See Fieldbus user’s manual for detailed instructions.
11 = TIMER 1 – Assigns Start/Stop control to Timer 1 (Timer activated = START;
Timer de-activated = STOP). See Group 36: Timed functions.
12…14 = TIMER 2… 4 – Assigns Start/Stop control to Timer 2…4.
See Timer Function 1 above.
20 = DI5 – Start and stop through digital input DI5. 0 = stop, 1 = start. Direction is fixed
according to parameter 1003 DIRECTION (setting REQUEST = FORWARD).
21 = DI5, 4 – Start and stop through digital input DI5. 0 = stop, 1 = start. Direction
through digital input DI4. 0 = forward, 1 = reverse. To control direction, parameter
1003 DIRECTION must be REQUEST.
27 = SUPRV1 OVER – Start when the value of supervision parameter 1 goes over the
supervision high limit. Stop when the value goes below the low limit. See
parameter Group 32: Supervision.
28 = SUPRV1 UNDER – Start when the value of the supervision parameter 1 goes
below the supervision low limit. Stop when the value goes over the high limit. See
parameter Group 32: Supervision.
29 = SUPRV2 OVER – See selection SUPRV1 OVER.
30 = SUPRV2 UNDER – See selection SUPRV1 UNDER.
31 = SUPRV3 OVER – See selection SUPRV1 OVER.
32 = SUPRV3 UNDER – See selection SUPRV1 UNDER.
33 = SUP1OVER+DI2 – Start and stop as for SUPRV1 OVER. Direction through
digital input DI2. 0 = forward, 1 = reverse. To control direction, parameter 1003
DIRECTION setting must be REQUEST.
34 = SUP1 UDR+DI2 – Start and stop as for SUPRV1 UNDER. Direction through
digital input DI2. 0 = forward, 1 = reverse. To control direction, parameter 1003
DIRECTION setting must be REQUEST.
162 Actual signals and parameters

Group 10: Start/Stop/Dir

Code Description Range Resolution Default S
1002 EXT2 COMMANDS 0...34 1 1 
Defines external control location 2 (EXT2) – the configuration of start, stop and
direction commands.
• See parameter 1001 EXT1 COMMANDS above.
1003 DIRECTION 1...3 1 1 
Defines the control of motor rotation direction.
1 = FORWARD – Rotation is fixed in the forward direction.
2 = REVERSE – Rotation is fixed in the reverse direction.
3 = REQUEST – Rotation direction can be changed on command.

 Group 11: Reference select

This group defines:
• How the drive selects between command sources.
• Characteristics and sources for REF1 and REF2.

Panel REF1
REF1
1101
Panel REF 2 1106 REF1 PANEL
PID 1 OUT 0…17 1107 Hand/Auto
REF2 Selection
REF 2 19 1108
HAND

Panel REF 1 AUTO

DI 1103 1102
1104
AI EXT 1
1105
EXT2
EXT 2

Panel Ref 2
1106 G12 1106
Const 0…17 1107
DI
Speed
AI 1108
EXT2 19
 Actual signals and parameters 163

Group 11: Reference select

Code Description Range Resolution Default S
1101 KEYPAD REF SEL 1,2 1 1
Selects the reference controlled in local control mode.
1 = REF1 (Hz/rpm) – Frequency reference in Hz.
2 = REF2 (%) – %-reference.
1102 EXT1/EXT2 SEL -5...12 1 0 
Defines the source for selecting between the two external control locations EXT1 or
EXT2. Thus, defines the source for Start/Stop/Direction commands and reference
signals.
0 = EXT1 – Selects external control location 1 (EXT1).
• See parameter 1001 EXT1 COMMANDS for EXT1’s Start/Stop/Dir definitions.
• See parameter 1103 REF1 SELECT for EXT1’s reference definitions.
1 = DI1 – Assigns control to EXT1 or EXT2 based on the state of DI1
(DI1 activated = EXT2; DI1 de-activated = EXT1).
2…5 = DI2…DI5 – Assigns control to EXT1 or EXT2 based on the state of the
selected digital input. See DI1 above.
7 = EXT2 – Selects external control location 2 (EXT2).
• See parameter 1002 EXT2 COMMANDS for EXT2’s Start/Stop/Dir definitions.
• See parameter 1106 REF2 SELECT for EXT2’s reference definitions.
8 = COMM – Assigns control of the drive via external control location EXT1 or EXT2
based on the fieldbus control word.
• Bit 5 of the Command word 1 (parameter 0301 FB CMD WORD 1) defines the
active external control location (EXT1 or EXT2).
• See Fieldbus user’s manual for detailed instructions.
9 = TIMER 1 – Assigns control to EXT1 or EXT2 based on the state of the Timer
(Timer activated = EXT2; Timer de-activated = EXT1. See Group 36: Timed
functions.
10…12 = TIMER 2… 4 – Assigns control to EXT1 or EXT2 based on the state of the
Timer. See TIMER 1 above.
-1 = DI1(INV) – Assigns control to EXT1 or EXT2 based on the state of DI1
(DI1 activated = EXT1; DI1 de-activated = EXT2).
-2…-5 = DI2(INV)…DI5(INV) – Assigns control to EXT1 or EXT2 based on the state of
the selected digital input. See DI1(INV) above.
164 Actual signals and parameters

Group 11: Reference select

Code Description Range Resolution Default S
1103 REF1 SELECT 0...32 1 1 
Selects the signal source for external reference REF1.
0 = KEYPAD – Defines the control panel as the reference source.
1 = AI1 – Defines analog input 1 (AI1) as the reference source.
2 = AI2 – Defines analog input 2 (AI2) as the reference source.
3 = AI1/JOYST – Defines analog input 1 (AI1), configured for joystick operation, as the
reference source.
• The minimum input signal runs the drive at the maximum reference in the reverse
direction. Define the minimum using parameter 1104 REF1 MIN.
• The maximum input signal runs the drive at maximum reference in the forward
direction. Define the maximum using parameter 1105 REF1 MAX.
• Requires parameter 1103 = 3 (request).

EXT REF 1 MAX

EXT REF 1 MIN

- EXT REF 1 MIN

10 V /
20 MA
- EXT REF 1 MAX

2 V / 4 MA
0 V / 0 MA
EXT REF 1 MIN
-2 % +2 %

- EXT REF 1 MIN

HYSTERESIS 4 % OF FULL SCALE

WARNING! Because the low end of the reference range commands full reverse
operation, do not use 0 V as the lower end of the reference range. Doing so
means that if the control signal is lost (which is a 0 V input) the result is full reverse
operation. Instead, use the following set-up so that loss of the analog input triggers a
fault, stopping the drive:
• Set parameter 1301 MINIMUM AI1 (1304 MINIMUM AI2) at 20% (2 V or 4 mA).
• Set parameter 3021 AI1 FAULT LIMIT to a value 5% or higher.
• Set parameter 3001 AI<MIN FUNCTION to 1 (FAULT).
 Actual signals and parameters 165

Group 11: Reference select

Code Description Range Resolution Default S
4 = AI2/JOYST – Defines analog input 2 (AI2), configured for joystick operation, as the
reference source.
• See above (AI1/JOYST) description.
5 = DI3U,4D(R) – Defines digital inputs as the speed reference source (motor
potentiometer control).
• Digital input DI3 increases the speed (the U stands for “up”).
• Digital input DI4 decreases the speed (the D stands for “down”).
• Stop command resets the reference to zero (the R stands for “reset”).
• Parameter 2205 ACCELER TIME 2 controls the reference signal’s rate of
change.
6 = DI3U,4D – Same as above (DI3U,4D(R)), except:
• A Stop command does not reset the reference to zero. The reference is stored.
• When the drive restarts, the motor ramps up (at the selected acceleration rate) to
the stored reference.
8 = COMM – Defines the fieldbus as the reference source.
9 = COMM+AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the
reference source. See Analog Input Reference Correction below.
10 = COMM*AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the
reference source. See Analog Input Reference Correction below.
11 = DI3U, 4D(RNC) – Same as DI3U,4D(R) above, except that:
• Changing the control source (EXT1 TO EXT2, EXT2 TO EXT1, LOC TO REM)
does not copy the reference.
12 = DI3U,4D(NC) – Same as DI3U,4D above, except that:
• Changing the control source (EXT1 TO EXT2, EXT2 TO EXT1, LOC TO REM)
does not copy the reference.
14 = AI1+AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination
as the reference source. See Analog Input Reference Correction below.
15 = AI1*AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination
as the reference source. See Analog Input Reference Correction below.
16 = AI1-AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination
as the reference source. See Analog Input Reference Correction below.
17 = AI1/AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination
as the reference source. See Analog Input Reference Correction below.
166 Actual signals and parameters

Group 11: Reference select

Code Description Range Resolution Default S
Analog Input Reference Correction
Parameter values 9, 10, and 14…17 use the formula in the following table.

Value setting Calculation of the AI reference

C+B C value + (B value - 50% of reference value)
C*B C value * (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value * 50% of reference value) / B value

Where:
• C = Main Reference
value 120
17 (/)
(= COMM for values
9, 10 and 100
= 1 for values
14…17). 80

• B = Correcting
60 9, 14 (+)
reference
(= AI1 for values 9,
10 and 40 0, 15 (*)
= AI2 for values
14…17). 20
Example: 16 (-)
0
The figure shows the 0 100% B
reference source
curves for value
settings 9, 10, and 14…17, where:
• C = 25%.
• Parameter 4012 SETPOINT MIN = 0.
• Parameter 4013 SETPOINT MAX = 0.
• B varies along the horizontal axis.

REF1 SELECT
20 = KEYPAD(RNC) – Defines the control panel as the reference source. A Stop
command resets the reference to zero (R stands for reset.). Changing the control
source (EXT1 to EXT2, EXT2 to EXT1) does not copy the reference.
21 = KEYPAD(NC) – Defines the control panel as the reference source. A Stop
command does not reset the reference to zero. The reference is stored. Changing
the control source (EXT1 to EXT2, EXT2 to EXT1) does not copy the reference.
30 = DI4U,5D – See selection DI3U,4D.
31 = DI4U,5D(NC) – See selection DI3U,4D(NC).
32 = FREQ INPUT – Frequency input.
 Actual signals and parameters 167

Group 11: Reference select

Code Description Range Resolution Default S
1104 REF1 MIN 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the minimum for external reference 1.
• The minimum analog input signal (as a percent of the full signal in volts or amps)
corresponds to REF1 MIN in Hz/rpm.
• Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets the minimum analog
input signal.
• These parameters (reference and analog min. and max. settings) provide scale and
offset adjustment for the reference.
1105 REF1 MAX 0.0 … 500.0 Hz 0.1 Hz 60.0 Hz
(US)
50.0 Hz
(EU)
Sets the maximum for external reference 1.
• The maximum analog input signal (as a percent of full the signal in volts or amps)
corresponds to REF1 MAX in Hz/rpm.
• Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum analog
input signal.
Ext ref Ext ref
1104
1105 (MIN)
(MAX)

Analog 1105
1104 (MAX)
(MIN) input signal
Analog
1301 or 1302 or 1301 or 1302 or input signal
1304 1305 1304 1305

1106 REF2 SELECT 0...19 1 2 

Selects the signal source for external reference REF2.
0…17 – Same as for parameter 1103 REF1 SELECT.19 = PID1OUT – The reference
is taken from the PID1 output. See Group 40: Process PID set 1 and Group 41:
Process PID set 2.
If PFA is used
19 = PID1OUT REF2 LIMIT
SELECT MAX (1107, 1108) PFA

MIN (1107, 1108)

1…17
168 Actual signals and parameters

Group 11: Reference select

Code Description Range Resolution Default S
1107 REF2 MIN 0.0 … 100.0% 0.1% 0.0%
(torque: 0 … 600%)
Sets the minimum for external reference 2.
• The minimum analog input signal (in volts or amps) corresponds to REF2 MIN in %.
• Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets the minimum analog
input signal.
• This parameter sets the minimum frequency reference.
• The value is a percentage of the:
• maximum frequency or speed
• maximum process reference
• nominal torque.
1108 REF2 MAX 0.0 … 100.0% 0.1% 100.0%
(torque: 0 … 600%)
Sets the maximum for external reference 2.
• The maximum analog input signal (in volts or amps) corresponds to REF2 MAX in
%.
• Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum analog
input signal.
• This parameter sets the maximum frequency reference.
• The value is a percentage of the:
• maximum frequency or speed
• maximum process reference
• nominal torque

 Group 12: Constant speeds

This group defines a set of constant speeds. In general:
• You can program up to 7 constant speeds, ranging from 0 … 500 Hz.
• Values must be positive (No negative speed values for constant speeds).
• Constant speed selections are ignored if:
- the torque control is active, or
- the process PID reference is followed, or
- the drive is in local control mode, or
- PFA (Pump and fan alternation) is active
Note: Parameter 1208 CONST SPEED 7 acts also as a so-called fault speed which
may be activated if the control signal is lost. For example, see parameters 3001
AI<MIN FUNCTION, 3002 PANEL COMM ERR and 3018 COMM FAULT FUNC.
 Actual signals and parameters 169

Group 12: Constant speeds

Code Description Range Resolution Default S
1201 CONST SPEED SEL -13…19 1 3 
Defines the digital inputs used to select Constant speeds. See general comments in
the introduction.
0 = NOT SEL – Disables the constant speed function.
1 = DI1 – Selects Constant speed 1 with digital input 1.
• Digital input activated = Constant speed 1 activated.
2…5 = DI2…DI5 – Selects Constant speed 1 with digital input DI2…DI5.
7 = DI1,2 – Selects one of three Constant speeds (1…3) using DI1 and DI2.
• Uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):

DI1 DI2 Function

0 0 No constant speed
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)

• Can be set up as a so-called fault speed, which is activated if the control signal is
lost. Refer to parameter 3001 AI<MIN FUNCTION and parameter 3002 PANEL
COMM ERR.
8 = DI2,3 – Selects one of three Constant speeds (1…3) using DI2 and DI3.
• See DI1,2 for code.
9 = DI3,4 – Selects one of three Constant speeds (1…3) using DI3 and DI4.
• See DI1,2 for code.
10 = DI4,5 – Selects one of three Constant speeds (1…3) using 4 and 5.
• See DI1,2 for code.
12 = DI1,2,3 – Selects one of seven Constant speeds (1…7) using DI1, DI2 and DI3.
• Uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):

DI1 DI2 DI3 Function

0 0 0 No constant speed
1 0 0 Constant speed 1 (1202)
0 1 0 Constant speed 2 (1203)
1 1 0 Constant speed 3 (1204)
0 0 1 Constant speed 4 (1205)
1 0 1 Constant speed 5 (1206)
0 1 1 Constant speed 6 (1207)
1 1 1 Constant speed 7 (1208)

13 = DI3,4,5 – Selects one of seven Constant speeds (1…7) using DI3, DI4 and DI5.
• See DI1,2,3 for code.
170 Actual signals and parameters

Group 12: Constant speeds

Code Description Range Resolution Default S
15…18 = TIMER – Selects constant speed 1, constant speed 2 or the external
reference depending on the state of, eg, timer 1 (if the parameter value is 15 =
TIMER 1), timer 3 (if the parameter value is 17 = TIMER 3) etc, and the constant
speed mode. See parameter 1209 and Group 36: Timed functions.

1201 = 15 16 17 18 Reference
Timer: 1 2 3 4 1209 = 1 1209 = 2
Timer 0 External reference Constant speed 1
State
1 Constant speed 1 Constant speed 2

19 = TIMER 1 & 2 – Selects a constant speed or the external reference depending on

the state of timers 1 and 2 and the constant speed mode. See parameter 1209
and Group 36: Timed functions.
-1 = DI1(INV) – Selects Constant speed 1 with digital input DI1.
• Inverse operation: Digital input de-activated = Constant speed 1 activated.
-2 … - 5 = DI2(INV)…DI5(INV) – Selects Constant speed 1 with digital input.
-7 = DI1,2(INV) – Selects one of three Constant speeds (1…3) using DI1 and DI2.
• Inverse operation uses two digital inputs, as defined below (0 = DI de-activated,
1 = DI activated):

DI1 DI2 Function

1 1 No constant speed
0 1 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 0 Constant speed 3 (1204)

-8 = DI2,3(INV) – Selects one of three Constant speeds (1…3) using DI2 and DI3.
• See above (DI1,2(INV)) for code.
-9 = DI3,4(INV) – Selects one of three Constant speeds (1…3) using DI3 and DI4.
• See above (DI1,2(INV)) for code.
-10 = DI4,5(INV) – Selects one of three Constant speeds (1…3) using DI4 and DI5.
• See above (DI1,2(INV)) for code.
 Actual signals and parameters 171

Group 12: Constant speeds

Code Description Range Resolution Default S
-12 = DI1,2,3(INV) – Selects one of seven constant speeds (1...7) using DI1, DI2 and
DI3.
• Inverse operation uses three digital inputs, as defined below (0 = DI de-activated,
1 = DI activated):

DI1 DI2 DI3 Function

1 1 1 No constant speed
0 1 1 Constant speed 1 (1202)
1 0 1 Constant speed 2 (1203)
0 0 1 Constant speed 3 (1204)
1 1 0 Constant speed 4 (1205)
0 1 0 Constant speed 5 (1206)
1 0 0 Constant speed 6 (1207)
0 0 0 Constant speed 7 (1208)

-13 = DI3,4,5(INV) – Selects one of seven constant speeds (1…3) using DI3, DI4 and
DI5.
• See above (DI1,2,3(INV)) for code.
1202 CONST SPEED 1 0.0 … 500.0 Hz 0.1 Hz 6.0 (US)
Defines constant speed 1 (drive output frequency).
1203 CONST SPEED 2 0.0 … 500.0 Hz 0.1 Hz 12.0
Defines constant speed 2 (drive output frequency).
1204 CONST SPEED 3 0.0 … 500.0 Hz 0.1 Hz 18.0
Defines constant speed 3 (drive output frequency).
1205 CONST SPEED 4 0.0 … 500.0 Hz 0.1 Hz 24.0
Defines constant speed 4 (drive output frequency).
1206 CONST SPEED 5 0.0 … 500.0 Hz 0.1 Hz 30.0
Defines constant speed 5 (drive output frequency).
1207 CONST SPEED 6 0.0 … 500.0 Hz 0.1 Hz 48.0
Defines constant speed 6 (drive output frequency).
1208 CONST SPEED 7 0.0 … 500.0 Hz 0.1 Hz 60.0
Defines constant speed 7 (drive output frequency).
172 Actual signals and parameters

Group 12: Constant speeds

Code Description Range Resolution Default S
1209 TIMED MODE SEL 1…2 1 2 
Defines timer activated, constant speed mode. Timer can be used to change between
external reference and a maximum of three constant speeds, or to change between a
maximum of 4 selectable speeds, in other words, constant speeds 1,2,3 and 4.
1 = EXT/CS1/2/3 – Selects an external speed when no timer is active, selects
Constant speed 1 when Timer 1 is active, selects Constant speed 2 when Timer 2
is active and selects Constant speed 3 when both Timers 1 and 2 are active.

TIMER1 TIMER2 Function

0 0 External reference
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)

2 = CS1/2/3/4 – Selects Constant speed 1 when no timer is active, selects Constant

speed 2 when Timer 1 is active, selects Constant speed 3 when Timer 2 is active,
selects Constant speed 4 when both timers are active.

TIMER1 TIMER2 Function

0 0 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 1 Constant speed 3 (1204)
1 1 Constant speed 4 (1205)
 Actual signals and parameters 173

 Group 13: Analogue inputs

This group defines the limits and the filtering for analog inputs.

Group 13: Analogue inputs

Code Description Range Resolution Default S
1301 MINIMUM AI1 -100.0 … 100.0% 0.1% 20.0%
Defines the minimum value of the analog input.
• Define value as a percent of the full analog signal range. See example below.
• The minimum analog input signal corresponds to parameter 1104 REF1 MIN or
1107 REF2 MIN.
• MINIMUM AI cannot be greater than MAXIMUM AI.
• These parameters (reference and analog min. and max. settings) provide scale and
offset adjustment for the reference.
• See figure at parameter 1104 REF1 MIN.
Example: To set the minimum analog input value to 4 mA:
• Configure the analog input for 0 … 20 mA current signal.
• Calculate the minimum (4 mA) as a percent of full range
(20 mA) = 4 mA / 20 mA * 100% = 20%
1302 MAXIMUM AI1 -100.0 … 100.0% 0.1% 20.0%
Defines the maximum value of the analog input.
• Define value as a percent of the full analog signal range.
• The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2
MAX.
• See figure at parameter 1104 REF1 MIN.
1303 FILTER AI1 0.0 … 10.0 s 0.1 s 0.1 s
Defines the filter time constant for analog % Unfiltered signal
input 1 (AI1).
• The filtered signal reaches 63% of a step 100
change within the time specified.

63
Filtered signal

Time constant

1304 MINIMUM AI2 100.0 … 100.0% 0.1% 20.0%

Defines the minimum value of the analog input.
• See parameter 1301 MINIMUM AI1 above.
1305 MAXIMUM AI2 -100.0 … 100.0% 0.1% 100.0%
Defines the maximum value of the analog input.
• See parameter 1302 MAXIMUM AI1 above.
1306 FILTER AI2 0.0 … 10.0 s 0.1 s 0.1 s
Defines the filter time constant for analog input 2 (AI2).
• See parameter 1303 FILTER AI1 above
174 Actual signals and parameters

 Group 14: Relay outputs

This group defines the condition that activates each of the relay outputs.

Group 14: Relay outputs

Code Description Range Resolution Default S
1401 RELAY OUTPUT 1 0…69 1 1
Defines the event or condition that activates relay 1 – what relay output 1 means.
0 = NOT SEL – Relay is not used and is de-energized.
1 = READY – Energize relay when drive is ready to function. Requires:
• Run enable signal present.
• No faults exist.
• Supply voltage is within range.
• Emergency Stop command is not on.
2 = RUN – Energize relay when the drive is running.
3 = FAULT (-1) – Energize relay when power is applied. De-energizes when a fault
occurs.
4 = FAULT – Energize relay when a fault is active.
5 = ALARM – Energize relay when an alarm is active.
6 = REVERSED – Energize relay when motor rotates in reverse direction.
7 = STARTED – Energize relay when drive receives a start command (even if Run
Enable signal is not present). De-energized relay when drive receives a stop
command or a fault occurs.
8 = SUPRV1 OVER – Energize relay when first supervised parameter (3201) exceeds
the limit (3203).
• See Group 32: Supervision starting on page 210.
9 = SUPRV1 UNDER – Energize relay when first supervised parameter (3201) drops
below the limit (3202).
• See Group 32: Supervision starting on page 210.
10 = SUPRV2 OVER – Energize relay when second supervised parameter (3204)
exceeds the limit (3206).
• See Group 32: Supervision starting on page 210.
11 = SUPRV2 UNDER – Energize relay when second supervised parameter (3204)
drops below the limit (3205).
• See Group 32: Supervision starting on page 210.
12 = SUPRV3 OVER – Energize relay when third supervised parameter (3207)
exceeds the limit (3209).
• See Group 32: Supervision starting on page 210.
13 = SUPRV3 UNDER – Energize relay when third supervised parameter (3207)
drops below the limit (3208).
• See Group 32: Supervision starting on page 210.
14 = AT SET POINT – Energize relay when the output frequency is equal to the
reference frequency.
15 = FAULT (RST) – Energize relay when the drive is in a fault condition and will reset
after the programmed auto-reset delay.
• See parameter 3103 DELAY TIME.
16 = FLT/ALARM – Energize relay when fault or alarm occurs.
17 = EXT CTRL – Energize relay when external control is selected.
18 = REF 2 SEL – Energize relay when EXT2 is selected.
19 = CONST FREQ– Energize relay when a constant speed is selected.
 Actual signals and parameters 175

Group 14: Relay outputs

Code Description Range Resolution Default S
20 = REF LOSS – Energize relay when reference or active control place is lost.
21 = OVERCURRENT – Energize relay when an overcurrent alarm or fault occurs.
22 = OVERVOLTAGE – Energize relay when an overvoltage alarm or fault occurs.
23 = DRIVE TEMP – Energize relay when a drive overtemperature alarm or fault
occurs.
24 = UNDERVOLTAGE – Energize relay when an undervoltage alarm or fault occurs.
25 = AI1 LOSS – Energize relay when AI1 signal is lost.
26 = AI2 LOSS – Energize relay when AI2 signal is lost.
27 = MOTOR TEMP – Energize relay when a motor overtemperature alarm or fault
occurs.
28 = STALL – Energize relay when a stall alarm or fault exists.
30 = PID SLEEP – Energize relay when the PID sleep function is active.
31 = PFA – Use relay to start/stop motor in PFA control (See Group 81: PFA control).
• Use this option only when PFA control is used.
• Selection activated / deactivated when drive is not running.
32 = AUTOCHANGE – Energize relay when the PFA autochange operation is
performed.
• Use this option only when PFA control is used.
33 = FLUX READY – Energize relay when the motor is magnetized and able to supply
nominal torque (motor has reached nominal magnetizing).
34 = USER MACRO S2 – Energize relay when User Parameter Set 2 is active.
35 = COMM – Energize relay based on input from fieldbus communication.
• Fieldbus writes binary code in parameter 0134 COMM RO WORD that can
energizes relay 1…relay 4 according to the following:

Parameter Binary RO4 RO3 RO2 DO RO1

0134 (MREL) (MREL) (MREL)
0 00000 0 0 0 0 0
1 00001 0 0 0 0 1
2 00010 0 0 0 1 0
3 00011 0 0 0 1 1
4 00100 0 0 1 0 0
5…30 … … … … … …
31 11111 1 1 1 1 1

• 0 = De-energize relay, 1 = Energize relay.

176 Actual signals and parameters

Group 14: Relay outputs

Code Description Range Resolution Default S
36 = COMM(-1) – Energize relay based on input from fieldbus communication.
• Fieldbus writes binary code in parameter 0134 that can energizes relay 1…relay
4 according to the following:

Parameter Binary RO4 RO3 RO2 DO RO1

0134 (MREL) (MREL) (MREL)
0 00000 1 1 1 1 1
1 00001 1 1 1 1 0
2 00010 1 1 1 0 1
3 00011 1 1 1 0 0
4 00100 1 1 0 1 1
5…30 … … … … … …
31 11111 0 0 0 0 0

• 0 = De-energize relay, 1 = Energize relay.

37 = TIMER 1 – Energize relay when timer 1 is activated. See Group 36: Timed
functions.
38…40 = TIMER 2…4 – Energize relay when Timer 2…4 is active. See TIMER 1
above.
41 = MNT TRIG FAN – Energize relay when cooling fan counter is triggered. See
Group 29: Maintenance trig.
42 = MNT TRIG REV – Energize relay when revolutions counter is triggered. See
Group 29: Maintenance trig.
43 = MNT TRIG RUN – Energize relay when run time counter is triggered. See Group
29: Maintenance trig.
44 = MNT TRIG MWH – Energize relay when power consumption counter is triggered.
See Group 29: Maintenance trig.
45 = OVERRIDE – Energize relay when override is activated.
46 = START DELAY– Energize relay when a start delay is active.
47 = USER LOAD C – Energize relay when a user load curve fault or alarm occurs.
53 = PIPE FILL – Energize relay when pipe fill is active. See parameter 4421
PIPEFILL ENABLE.
54 = PROFILE HIGH – Energize relay when the internal status signal PROFILE HIGH
is set to 1. See parameter 4418 APPL PROFILE CTL.
55 = INLET PROT – Energize relay when INLET PROT is triggered. See parameter
4401 INLET PROT CTRL.
56 = OUTLET PROT – Energize relay when OUTLET PROT is triggered. See
parameter 4409 OUTLET PROT CTRL.
69 = MOT. HEATING – Energize relay when motor heating is triggered. See parameter
2104 DC HOLD CTL.
1402 RELAY OUTPUT 2 0…69 1 2
Defines the event or condition that activates relay 2 – what relay output 2 means.
• See parameter 1401 RELAY OUTPUT 1 (Relay Output 2 only with MREL-01).
1403 RELAY OUTPUT 3 0…69 1 2
Defines the event or condition that activates relay 3 – what relay output 3 means.
• See parameter 1401 RELAY OUTPUT 1 (Relay Output 3 only with MREL-01).
 Actual signals and parameters 177

Group 14: Relay outputs

Code Description Range Resolution Default S
1404 RO 1 ON DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Defines the switch-on delay for
relay 1. Control event
• On / off delays are ignored when
relay output of parameter 1401
RELAY OUTPUT 1 is set to Relay status
PFA.
1404 1405

1405 RO 1 OFF DELAY 0.0 … 3600.0 s 0.1 s 0.0 s

Defines the switch-off delay for relay 1.
• On / off delays are ignored when relay output of parameter 1401 RELAY OUTPUT 1
is set to PFA.
1406 RO 2 ON DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Defines the switch-on delay for relay 2.
• See parameter 1404 RO 1 ON DELAY.
1407 RO 2 OFF DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Defines the switch-on delay for relay 2.
• See parameter 1405 RO 1 OFF DELAY.
1408 RO 3 ON DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Defines the switch-on delay for relay 3.
• See parameter 1404 RO 1 ON DELAY.
1409 RO 3 OFF DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Switch-off delay for relay 3.
• See parameter 1405 RO 1 OFF DELAY.
1410 RELAY OUTPUT 4 0…69 1 0
Defines the event or condition that activates relay 4 – what relay output 4 means.
• See parameter 1401 RELAY OUTPUT 1. (Relay Output 2 only with MREL-01)
1413 RO 4 ON DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Defines the switch-on delay for relay 4.
• See parameter 1404 RO 1 ON DELAY.
1414 RO 4 OFF DELAY 0.0 … 3600.0 s 0.1 s 0.0 s
Defines the switch-off delay for relay 4.
• See parameter 1405 RO 1 OFF DELAY.
178 Actual signals and parameters

 Group 15: Analogue outputs

This group defines the drive’s analog (current signal) outputs. The drive’s analog
outputs can be:
• Any parameter of Group 01: Operating data.
• Limited to programmable minimum and maximum values of output current.
• Scaled (and/or inverted) by defining the minimum and maximum values of the
source parameter (or content). Defining an maximum value (parameter 1503 AO1
CONTENT MAX) that is less than the content minimum value (parameter 1502
AO1 CONTENT MIN) results in an inverted output.
• Filtered.

Group 15: Analogue outputs

Code Description Range Resolution Default S
1501 AO1 CONTENT SEL 0...178 1 103
Connects a drive signal to analog output AO.
• Parameter index in Group 01: Operating data. For example, 102 = 0102 SPEED.
1502 AO1 CONTENT MIN Depends on selection - 0.0
Sets the minimum content
AO (mA)
value.
1505
• Content is the parameter
selected by parameter
1501 AO1 CONTENT
SEL.
• Minimum value refers to
the minimum content 1504
value that will be AO CONTENT
converted to an analog
output. 1502 1503
• These parameters AO (mA)
(content and current 1505
min. and max. settings)
provide scale and offset
adjustment for the
output. See the figure.

1504
AO CONTENT

1503 1502
 Actual signals and parameters 179

Group 15: Analogue outputs

Code Description Range Resolution Default S
1503 AO1 CONTENT MAX Depends on selection - 60.0
Sets the maximum content value
• Content is the parameter selected by parameter 1501 AO1 CONTENT SEL.
• Maximum value refers to the maximum content value that will be converted to an
analog output.
1504 MINIMUM AO1 0.0 … 20.0 mA 0.1 mA 4.0 mA
Sets the minimum output current.
1505 MAXIMUM AO1 0.0 … 20.0 mA 0.1 mA 20.0 mA
Sets the maximum output current.
1506 FILTER AO1 0 … 10 s 0.1 s 0.1 s
Defines the filter time constant for AO1.
• The filtered signal reaches 63% of a step change within the time specified.
• See the figure in parameter 1303 FILTER AI1.

 Group 16: System controls

This group defines a variety of system level locks, resets and enables.

Group 16: System controls

Code Description Range Resolution Default S
1601 RUN ENABLE -5…7 1 0 
Selects the source of the run enable signal.
0 = NOT SEL – Allows the drive to start without an external run enable signal.
1 = DI1 – Defines digital input DI1 as the run enable signal.
• This digital input must be activated for run enable.
• If the voltage drops and de-activates this digital input, the drive will coast to stop
and not start until the run enable signal resumes.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the run enable signal.
• See DI1 above.
7 = COMM – Assigns the fieldbus Command word as the source for the run enable
signal.
• Bit 6 of the Command word 1 (parameter 0301 FB CMD WORD 1) activates the
run disable signal.
• See fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Defines an inverted digital input 1 as the run enable signal.
• This digital input must be de-activated for run enable.
• If this digital input activates, the drive will coast to stop and not start until the run
enable signal resumes.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the run
enable signal.
• See DI1(INV) above.
180 Actual signals and parameters

Group 16: System controls

Code Description Range Resolution Default S
1602 PARAMETER LOCK 0…2 1 1
Determines if the control panel can change parameter values.
• This lock does not limit parameter changes made by macros.
• This lock does not limit parameter changes written by fieldbus inputs.
• This parameter value can be changed only if the correct pass code is entered. See
parameter 1603 PASS CODE.
0 = LOCKED – You cannot use the control panel to change parameter values.
• The lock can be opened by entering the valid pass code to parameter 1603 PASS
CODE.
1 = OPEN – You can use the control panel to change parameter values.
2 = NOT SAVED – You can use the control panel to change parameter values, but
they are not stored in permanent memory.
• Set parameter 1607 PARAM. SAVE to 1 (SAVE) to store changed parameter
values to memory.
1603 PASS CODE 0…65535 1 0
Entering the correct pass code allows you to change the parameter lock.
• See parameter 1602 PARAMETER LOCK above.
• Code 358 allows you to change the value of the parameter 1602 PARAMETER
LOCK once.
This entry reverts back to 0 automatically.
1604 FAULT RESET SEL -5…7 1 0
Selects the source for the fault reset signal. The signal resets the drive after a fault trip
if the cause of the fault no longer exists.
0 = KEYPAD – Defines the control panel as the only fault reset source.
• Fault reset is always possible with control panel.
1 = DI1 – Defines digital input DI1 as a fault reset source.
• Activating the digital input resets the drive.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as a fault reset source.
• See DI1 above.
7 = START/STOP – Defines the Stop command as a fault reset source.
• Do not use this option when fieldbus communication provides the start, stop and
direction commands.
8 = COMM – Defines the fieldbus as a fault reset source.
• The Command word is supplied through fieldbus communication.
• The bit 4 of the Command word 1 (parameter 0301 FB CMD WORD 1) resets the
drive.
-1 = DI1(INV) – Defines an inverted digital input 1 as a fault reset source.
• De-activating the digital input resets the drive.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as a fault
reset source.
• See DI1(INV) above.
 Actual signals and parameters 181

Group 16: System controls

Code Description Range Resolution Default S
1605 USER PAR SET CHG -5…5 1 0
Defines control for changing the user parameter set.
• See parameter 9902 APPLIC MACRO.
• The drive must be stopped to change User parameter sets.
• During a change, the drive will not start.
Note: Always save the User parameter set after changing any parameter settings, or
performing a motor identification.
• Whenever the power is cycled, or parameter 9902 APPLIC MACRO is changed, the
drive loads the last settings saved. Any unsaved changes to a user parameter set
are lost.
Note: The value of this parameter (1605) is not included in the User parameter sets,
and does not change if User parameter sets change.
Note: You can use a relay output to supervise the selection of User parameter set 2.
• See parameter 1401.
0 = NOT SEL – Defines the control panel (using parameter 9902 APPLIC MACRO) as
the only control for changing User parameter sets.
1 = DI1 – Defines digital input 1 as a control for changing User parameter sets.
• The drive loads User parameter set 1 on the falling edge of the digital input.
• The drive loads User parameter set 2 on the rising edge of the digital input.
• The User parameter set changes only when the drive is stopped.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as a control for changing User
parameter sets.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input 1 as a control for changing User
parameter sets.
• The drive loads User parameter set 1 on the rising edge of the digital input.
• The drive loads User parameter set2 on the falling edge of the digital input.
• The User parameter set changes only when the drive is stopped.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as a control
for changing User parameter sets.
• See DI1(INV) above.
182 Actual signals and parameters

Group 16: System controls

Code Description Range Resolution Default S
1606 LOCAL LOCK -5…8 1 0
Defines control for the use of the HAND mode. The HAND mode allows drive control
from the control panel.
• When LOCAL LOCK is active, the control panel cannot change to HAND mode.
0 = NOT SEL – Disables the lock. The control panel can select HAND and control the
drive.
Note: The OFF key always stops the drive, regardless of the parameter 1606 LOCAL
LOCK value. If LOCAL LOCK is active and the drive is in the AUTO mode when
the OFF key is pressed, the drive remains in the AUTO mode but coasts to stop
and shows alarm 2017 OFF BUTTON on the control panel display. (This alarm is
shown on the control panel only; it is not indicated by relay outputs.) Press the
AUTO key to restart the drive.
Note: If the drive is in the OFF or HAND mode and LOCAL LOCK is activated (eg,
from the control panel or through a digital input), control from the control panel is
still possible until the drive is set to the AUTO mode. It is not until then that LOCAL
LOCK becomes effective, disabling changing from the AUTO mode to the OFF or
HAND mode by pressing the OFF or HAND key.
1 = DI1 – Defines digital input 1 as the control for setting the local lock.
• Activating the digital input locks out local control.
• De-activating the digital input enable the HAND selection.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the control for setting the local
lock.
• See DI1 above.
7 = ON – Sets the lock. The control panel cannot select HAND, and cannot control the
drive.
8 = COMM – Defines bit 14 of the Command word 1 as the control for setting the local
lock.
• Command word is supplied through fieldbus communication.
• Command word is parameter 0301 FB CMD WORD 1.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for setting the local
lock.
• De-activating the digital input locks out local control.
• Activating the digital input enable the HAND selection.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
control for setting the local lock.
• See DI1(INV) above.
1607 PARAM. SAVE 0, 1 1 0
Saves all altered parameters to permanent memory.
• Parameters altered through a fieldbus are not automatically saved to permanent
memory. To save, you must use this parameter.
• If parameter 1602 PARAMETER LOCK = 2 (NOT SAVED), parameters altered from
the control panel are not saved. To save, you must use this parameter.
• If parameter 1602 PARAMETER LOCK = 1 (OPEN), parameters altered from the
control panel are stored immediately to permanent memory.
0 = DONE – Value changes automatically when all parameters are saved.
1 = SAVE… – Saves altered parameters to permanent memory.
 Actual signals and parameters 183

Group 16: System controls

Code Description Range Resolution Default S
1608 START ENABLE 1 -5…7 1 4
Selects the source of the start enable 1 signal.
Note: Start enable functionality differs from the run enable functionality.
0 = NOT SEL – Allows the drive to start without an external start enable signal.
1 = DI1 – Defines digital input DI1 as the start enable 1 signal.
• This digital input must be activated for start enable 1 signal.
• If the voltage drops and de-activates this digital input, the drive will coast to stop
and show alarm 2021 START ENABLE 1 MISSING on panel display. The drive
will not start until start enable 1 signal resumes.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the start enable 1 signal.
• See DI1 above.
7 = COMM – Assigns the fieldbus Command word as the source for the start enable 1
signal.
• Bit 2 of the Command word 2 (parameter 0302 FB CMD WORD 2) activates the
start disable 1 signal.
• See fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the start enable 1 signal.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the start
enable 1 signal.
• See DI1(INV) above.
Drive started
START/STOP
COMMAND
Group 10: Start/Stop/Dir

START ENABLE
SIGNAL
1608 & 1609

Relay energized
Relay STARTED
de-energized RELAY STATUS
Group 14: Relay outputs
Damper open
Damper Damper
closed closed DAMPER
STATUS
Damper Damper
opening closing
time time

RUN ENABLE SIGNAL

from the damper end
switch when the
damper is fully opened.
1601

MOTOR STATUS
Acceleration Deceleration
time time
2202 2203
184 Actual signals and parameters

Group 16: System controls

Code Description Range Resolution Default S
1609 START ENABLE 2 -5…7 1 0
Selects the source of the start enable 2 signal.
Note: Start enable functionality differs from the run enable functionality.
0 = NOT SEL – Allows the drive to start without an external start enable signal.
1 = DI1 – Defines digital input DI1 as the start enable 2 signal. This digital input must
be activated for start enable 2 signal. If the voltage drops and de-activates this
digital input, the drive will coast to stop and show alarm 2022 START ENABLE 2
MISSING on the panel display. The drive will not start until start enable 2 signal
resumes.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the start enable 2 signal. See DI1
above.
7 = COMM – Assigns the fieldbus Command word as the source for the start enable 2
signal. Bit 3 of the Command word 2 (parameter 0302) activates the start disable 2
signal. See fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the start enable 2 signal.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the start
enable 2 signal.
• See DI1(INV) above.
1610 DISPLAY ALARMS 0, 1 1 1
Controls the visibility of the following alarms:
• 2001 OVERCURRENT
• 2002 OVERVOLTAGE
• 2003 UNDERVOLTAGE
• 2009 DEVICE OVERTEMP.
For more information, see chapter Fault tracing.
0 = NO – The above alarms are suppressed.
1 = YES – All of the above alarms are enabled.
1611 PARAMETER VIEW 1…3 1 2
Selects the parameter view, in other words, which parameters are shown.
Note: This parameter is visible only when it is activated by the optional FlashDrop
device. The FlashDrop is designed for fast copying of parameters to unpowered
drives. It allows fast customization of the parameter list, for example, selected
parameters can be hidden. For more information, see MFDT-01 FlashDrop User’s
Manual [3AFE68591074 (English)].
FlashDrop parameter values are activated by setting parameter 9902 APPLIC
MACRO to 31 (LOAD FD SET.
1 = FLASHDROP – FlashDrop parameter list is shown. Does not include short
parameter list. Parameters that are hidden by the FlashDrop device are not
visible.
2 = SHORT VIEW – Shows only a subset of all signals and parameters
3 = LONG VIEW – Shows all signals and parameters.
1612 FAN CONTROL 0, 1 1 0
Selects the heat sink fan On/Off control for forcing the cooling fan of the drive
constantly On,
0 = AUTO – Automatic fan control.
1 = ON – Fan is always On.
 Actual signals and parameters 185

 Group 17: Override

This group defines the source for the override activation signal, the override speed/
frequency and pass code and how the override is enabled and disabled.
When override DI is activated, the drive stops and then accelerates to the preset
speed or frequency. When the DI is deactivated the drive stops and reboots. If the
start command, run enable and start enables are active in the AUTO mode the drive
starts automatically and continues normally after override mode. In the HAND mode
the drive returns to OFF mode.
When override is active:
• Drive runs at preset speed.
• Drive ignores all keypad commands.
• Drive ignores all commands from communication links.
• Drive ignores all digital inputs except override activation/deactivation, RUN
ENABLE and START ENABLE.
• Drive displays alarm message 2020 OVERRIDE.
The following faults are ignored:

3 DEV OVERTEMP
5 OVERLOAD
6 DC UNDERVOLT
7 AI1 LOSS
8 AI2 LOSS
9 MOT OVERTEMP
10 PANEL LOSS
12 MOTOR STALL
14 EXT FAULT 1
15 EXT FAULT 2
17 UNDERLOAD
18 THERM FAIL
21 CURR MEAS
22 SUPPLY PHASE
24 OVERSPEED
28 SERIAL 1 ERR
29 EFB CON FILE
30 FORCE TRIP
31 EFB 1
186 Actual signals and parameters

32 EFB 2
33 EFB 3
34 MOTOR PHASE
1001 PAR PFA REF NEG
1002 PAR PFC IOCONF
1003 PAR AI SCALE
1004 PAR AO SCALE
1006 PAR EXT RO
1007 PAR FIELDBUS MISSING
1008 PAR PFA MODE

Commissioning the override mode

1. Enter the parameters in all groups as needed, except Group 17: Override.
2. Select the digital input that will activate the override mode (parameter 1701
OVERRIDE SEL).
3. Enter the frequency reference for the override mode with parameter 1702
OVERRIDE FREQ.
4. Enter the pass code (358) at parameter 1704 OVERR PASS CODE.
5. Enable the override mode with parameter 1705 OVERRIDE.

Changing the override parameters

1. If override mode is already enabled, disable it:
• Enter the pass code (358) at parameter 1704 OVERR PASS CODE.
• Disable the override mode with parameter 1705 OVERRIDE.
2. If needed, load the override parameter set with parameter 9902 APPLIC MACRO.
3. Change the parameters as needed, except Group 17: Override.
4. Select the digital input that will activate the override mode (parameter 1701
OVERRIDE SEL).
5. Enter the frequency reference for the override mode with parameter 1702
OVERRIDE FREQ.
6. Enter the pass code (358) at parameter 1704 OVERR PASS CODE.
7. Enable the override mode with parameter 1705 OVERRIDE. The drive replaces
the override parameter set with new values of all parameters.
 Actual signals and parameters 187

Group 17: Override

Code Description Range Resolution Default S
1701 OVERRIDE SEL -5…5 1 0
Selects the source of the override activation signal.
0 = NOT SEL – Override activation signal not selected.
1 = DI1 – Defines digital input DI1 as the override activation signal.
• This digital input must be activated for override activation signal.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the override activation signal.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the override activation signal.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
override activation signal.
• See DI1(INV) above.
1702 OVERRIDE FREQ -500 … 500 Hz 0.1 0.0
Defines a preset frequency for the override.
1704 OVERR PASS CODE 0…65535 1 0
Entering the correct override pass code unlocks parameter 1705 OVERRIDE for one
change.
• Enter the pass code always before changing the value of the parameter 1705.
• The pass code is 358.
• The entry reverts back to zero automatically.
1705 OVERRIDE 0…2 1 0
Selects whether the override is enabled or disabled.
0 = OFF – Override disabled.
1 = ON – Override enabled.
• When enabled, the drive stores the values of all parameters into an override
parameter set (see parameter 9902 APPLIC MACRO) and the parameters in
Group 17: Override will be write protected (except parameter 1704 OVERR PASS
CODE). To change the other parameters in Group 17: Override, override has to
be disabled.
2 = LOAD – Loads the saved override set into use (as an active parameter set).
1706 OVERRIDE DIR
Selects the source of the override direction signal.
0 = FORWARD – Assigns forward as the override direction.
1 = DI1 – Defines digital input 1 as the override direction signal.
• Activating the digital input selects the forward direction.
• De-activating the digital input selects the reverse direction.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the override direction signal.
See DI1 above.
7 = REVERSE – Assigns reverse as the override direction.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the override direction signal.
• De-activating the digital input selects the forward direction.
• Activating the digital input selects the reverse direction.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
override direction signal.
• See DI1(INV) above.
188 Actual signals and parameters

Group 17: Override

Code Description Range Resolution Default S
1707 OVERRIDE REF
Selects the source of the override reference.
1 = CONSTANT – Selects a preset frequency or speed for the override. The frequency
value is defined by parameter 1702 OVERRIDE FREQ.
2 = PID – The reference is taken from the PID output, see group Group 40: Process
PID set 1.
Note: The following conditions must be met when using PID in the override mode:
• PID1 setpoint (parameter 4010 SET POINT SEL) can be either A1, A2 OR
INTERNAL PID1 parameter set 1 must be active (parameter 4027 PID 1 PARAM
SET = set 1).
• Override direction (parameter 1706 OVERRIDE DIR) can be either 0 = forward
or 7 = reverse.

 Group 18: Freq in & tran out

This group defines the frequency input and transistor output signal processing.

Group 18: Freq in & tran out

Code Description Range Resolution Default S
1801 FREQ INPUT MIN 0 … 16000 Hz 1 =1 Hz 0 Hz
Defines the minimum input value when DI5 is used as a frequency input. See section
Frequency input on page 111.
1802 FREQ INPUT MAX 0 … 16000 Hz 1 =1 Hz 1000 Hz
Defines the maximum input value when DI5 is used as a frequency input. See section
Frequency input on page 111.
1803 FILTER FREQ IN 0.0 … 10.0 s 1 = 0.1 s 0.1 s
Defines the filter time constant for frequency input, ie the time within 63% of a step
change is reached. See section Frequency input on page 111.
1804 TO MODE DIGITAL
Selects the operation mode for the transistor output TO. See section Transistor output
on page 111.
0 = DIGITAL – Transistor output is used as a digital output DO.
1 = FREQUENCY – Transistor output is used as a frequency output FO.
1805 DO SIGNAL FAULT (-1)
Selects a drive status indicated through digital output DO. See parameter 1401
RELAY OUTPUT 1.
1806 DO ON DELAY 0.0 … 3600.0 s 1 = 0.1 s 0.0 s
Defines the operation delay for digital output DO.
1807 DO OFF DELAY 0.0 … 3600.0 s 1 = 0.1 s 0.0 s
Defines the release delay for digital output DO.
1808 FO CONTENT SEL 0…178 104
Selects a drive signal to be connected to frequency output FO. Parameter index in
Group 01: Operating data, for example, 102 = 0102 SPEED.
 Actual signals and parameters 189

Group 18: Freq in & tran out

Code Description Range Resolution Default S
1809 FO CONTENT MIN - - -
Defines the minimum frequency output FO signal value. Signal is selected with
parameter 1808 FO CONTENT SEL.
FO minimum and maximum correspond to 1811 MINIMUM FO and 1812 MAXIMUM
FO settings as follows:

FO FO
1812 1812

1811 1811

1809 1810 FO 1809 1810 FO

content content

Setting range depends on parameter 1808 FO CONTENT SEL setting.

1810 FO CONTENT MAX - - -
Defines the maximum frequency output FO signal value. Signal is selected with
parameter 1808 FO CONTENT SEL. See parameter 1809 FO CONTENT MIN.
Setting range depends on parameter 1808 FO CONTENT SEL setting.
1811 MINIMUM FO 10 … 16000 Hz 1 = 1 Hz 10 Hz
Defines the minimum value for frequency output FO. See parameter 1809 FO
CONTENT MIN.
1812 MAXIMUM FO 10 … 16000 Hz 1 = 1 Hz 1000 Hz
Defines the maximum value for frequency output FO. See parameter 1809 FO
CONTENT MIN.
1813 FILTER FO 0.0 … 10.0 s 1 = 0.1 s 0.1 s
Defines the filter time constant for frequency output FO, ie, the time within 63% of a
step change is reached.
1814 DI 1 ON DELAY 0.0 … 3600.0 s 1 = 0.1 s 0.0 s
Defines the delay from the signal change to the change of the digital input DI to the
ON state.
1815 DI 1 OFF DELAY 0.0 … 3600.0 s 1 = 0.1 s 0.0 s
Defines the delay from the signal change to the change of the digital input DI to the
OFF state.
1816 DI 2 ON DELAY 0.0 s
See parameter 1814 DI 1 ON DELAY.
1817 DI 2 OFF DELAY 0.0 s
See parameter 1815 DI 1 OFF DELAY.
1818 DI 3 ON DELAY 0.0 s
See parameter 1814 DI 1 ON DELAY.
1819 DI 3 OFF DELAY 0.0 s
See parameter 1815 DI 1 OFF DELAY.
190 Actual signals and parameters

Group 18: Freq in & tran out

Code Description Range Resolution Default S
1820 DI 4 ON DELAY 0.0 s
See parameter 1814 DI 1 ON DELAY.
1821 DI 4 OFF DELAY 0.0 s
See parameter 1815 DI 1 OFF DELAY.
1822 DI 5 ON DELAY 0.0 s
See parameter 1814 DI 1 ON DELAY.
1823 DI 5 OFF DELAY 0.0 s
See parameter 1815 DI 1 OFF DELAY.
 Actual signals and parameters 191

 Group 20: Limits

This group defines minimum and maximum limits to follow in driving the motor –
speed, frequency, current, torque, etc.

Group 20: Limits

Code Description Range Resolution Default S
2003 MAX CURRENT 0.0 … 1.1 * I2N 0.1 A 1.1 * I2N 
Defines the maximum output current (A) supplied by the drive to the motor.
2006 UNDERVOLT CTRL 0…2 1 1
Sets the DC undervoltage controller on or off. When on:
• If the DC bus voltage drops due to loss of input power, the undervoltage controller
decreases the motor speed in order to keep the DC bus voltage above the lower
limit.
• When the motor speed decreases, the inertia of the load causes regeneration back
into the drive, keeping the DC bus charged, and preventing an undervoltage trip.
• The DC undervoltage controller increases power loss ride-through on systems with
a high inertia, such as a centrifuge or a fan.
0 = DISABLE – Disables controller.
1 = ENABLE (TIME) – Enables controller with 500 ms time limit for operation.
2 = ENABLE – Enables controlled without maximum time limit for operation.
2007 MINIMUM FREQ -500.0 … 500.0 Hz 0.1 Hz 0.0 Hz 
Defines the minimum limit for Freq
2007 value is < 0
the drive output frequency. 2008
• A positive or zero minimum
speed frequency defines two
Frequency range allowed
ranges, one positive and one Time
0
negative.
• A negative minimum speed
frequency defines one speed 2007
range. See figure.
Note: Keep MINIMUM Freq
FREQ≤ MAXIMUM FREQ. 2007 value is > 0
2008

Frequency range allowed

2007
0 Time
-(2007)

Frequency range allowed

-(2008)

2008 MAXIMUM FREQ 0.0 … 500.0 Hz 0.1 Hz 60.0 Hz 

(US)
Defines the maximum limit for the drive output frequency.
192 Actual signals and parameters

 Group 21: Start/Stop

This group defines how the motor starts and stops. The drive supports several start
and stop modes.

Group 21: Start/Stop

Code Description Range Resolution Default S
2101 START FUNCTION 1…7 1 6
Selects the motor start method.
1 = AUTO – The drive starts the motor instantly from zero frequency. If flying start is
required, use selection SCAN START.
2 = DC MAGN – The drive pre-magnetizes the motor with DC current before the start.
The pre-magnetizing time is defined by parameter 2103 DC MAGN TIME.
Note: Starting to a rotating machine is not possible when DC MAGN is selected.
WARNING! The drive will start after the set pre-magnetizing time has passed
even if the motor magnetization is not completed. Ensure always in applications
where a full break-away torque is essential, that the constant magnetizing time is long
enough to allow generation of full magnetization and torque.
4 = TORQ BOOST – Torque boost should be selected if a high break-away torque is
required.
The drive pre-magnetizes the motor with DC current before the start. The pre-
magnetizing time is defined by parameter 2103 DC MAGN TIME.
Torque boost is applied at start. Torque boost is stopped when output frequency
exceeds 20 Hz or when it is equal to the reference value. See parameter 2110
TORQ BOOST CURR.
Note: Starting to a rotating machine is not possible when TORQ BOOST is selected.
WARNING! The drive will start after the set pre-magnetizing time has passed
although the motor magnetization is not completed. Ensure always in
applications where a full break-away torque is essential, that the constant magnetizing
time is long enough to allow generation of full magnetization and torque.
6 = SCAN START – Frequency scanning flying start (starting the drive connected to a
rotating machine). Based on frequency scanning (interval 2008 MAXIMUM
FREQ…2007 MINIMUM FREQ) to identify the frequency. If frequency
identification fails, DC magnetization is used (see selection DC MAGN).
7 = SCAN + BOOST – Combines scanning start (starting the drive connected to a
rotating machine) and torque boost. See selections SCANSTART and TORQ
BOOST. If frequency identification fails, torque boost is used.
2102 STOP FUNCTION 1, 2 1 1
Selects the motor stop method.
1 = COAST – Selects cutting off the motor power as the stop method. The motor
coasts to stop.
2 = RAMP – Selects using a deceleration ramp
• Deceleration ramp is defined by 2203 DECELER TIME 1 or 2206 DECELER
TIME 2 (whichever is active).
 Actual signals and parameters 193

Group 21: Start/Stop

Code Description Range Resolution Default S
2103 DC MAGN TIME 0.00 … 10.00 s 0.01 s 0.30 s
Defines the pre-magnetizing time for the DC Magnetizing start mode.
• Use parameter 2101 START FUNCTION to select the start mode.
• After the start command, the drive pre-magnetizes the motor for the time defined
here, and then starts the motor.
• Set the pre-magnetizing time just long enough to allow full motor magnetization. Too
long a time heats the motor excessively.
2104 DC HOLD CTL 0...3 1 0
Enables or disables the Motor heating function. The function keeps the motor warm at
low temperatures.
0 = NOT SEL – Disables the Motor heating function.
1 = MOT. HEATING – Enables the Motor heating function. The function is activated by
parameter 2115 MOT. HEATING SEL.
2106 DC CURR REF 0 … 100% 1% 30%
Defines the DC current control reference as a percentage of parameter 9906 MOTOR
NOM CURR.
2107 DC BRAKE TIME 0 … 250 s 0.1 s 0s
Defines the DC brake time.
Note: DC brake is activated when value is greater than 0.
2108 START INHIBIT 0, 1 1 0 
Sets the Start inhibit function on or off. If the drive is not actively started and running,
the Start inhibit function ignores a pending start command in any of the following
situations and a new start command is required:
• Fault is reset.
• Run enable (parameter 1601 RUN ENABLE) activates while start command is
active.
• Mode changes from local to remote.
• Control switches from EXT1 to EXT2Control switches from EXT2 toEXT1.
0 = OFF – Disables the Start inhibit function.
1 = ON – Enables the Start inhibit function.
194 Actual signals and parameters

Group 21: Start/Stop

Code Description Range Resolution Default S
2109 EMERG STOP SEL -5…5 1 0
Defines control of the Emergency stop command. When activated:
• Emergency stop decelerates the motor using the emergency stop ramp (parameter
2208 EMERG DEC TIME).
• Requires an external stop command and removal of the emergency stop command
before drive can restart.
0 = NOT SEL – Disables the Emergency stop function through digital inputs.
1 = DI1 – Defines digital input 1 as the control for Emergency stop command.
• Activating the digital input issues an Emergency stop command.
• De-activating the digital input removes the Emergency stop command.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the control for Emergency stop
command.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for Emergency stop
command.
• De-activating the digital input issues an Emergency stop command.
• Activating the digital input removes the Emergency stop command.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
control for Emergency stop command.
• See DI1(INV) above.
2110 TORQ BOOST CURR 15 … 300% 1 100%
Sets the maximum supplied current during torque boost.
• See parameter 2101 START FUNCTION.
2113 START DELAY
Defines the Start delay. After the conditions for start have been fulfilled, the drive waits
until the delay has elapsed and then starts the motor. Start delay can be used with all
start modes.
• If START DELAY = zero, the delay is disabled.
• During the Start delay, alarm 2028 START DELAY is shown.
2114 HEATING CURR REF 0.0...30.0% 0.1% 0.0%
[%]
Defines the amount of current to use for motor heating relative to the nominal current
of the motor.
 Actual signals and parameters 195

Group 21: Start/Stop

Code Description Range Resolution Default S
2115 MOT. HEATING SEL -5...8 1 0
Selects the source for controlling motor heating.
-5...-1 = DI1 (INV)...DI5 (INV) – Inverted digital input DI. (0 = Motor heating is On, 1 =
Motor heating is Off).
0 (default) = OFF – Motor heating is inactive. Can also be used to switch off the
injection during heating.
1...5 = DI1...DI5 – Digital input DI1...DI5. (1 = Motor heating is On, 0 = Motor heating is
Off).
7 = COMM – Serial communication as the control for motor heating.
8 = ON – Motor heating active (during stop).
When motor heating is active, drive shows the alarm 2038 MOTOR HEATING
ACTIVE.

 Group 22: Accel/Decel

This group defines ramps that control the rate of acceleration and deceleration. You
define these ramps as a pair, one for acceleration and one for deceleration. You can
define two pairs of ramps and use a digital input to select one or the other pair.

Group 22: Accel/Decel

Code Description Range Resolution Default S
2201 ACC/DEC 1/2 SEL -5…7 1 0
Defines control for selection of acceleration/deceleration ramps.
• Ramps are defined in pairs, one each for acceleration and deceleration.
• See below for the ramp definition parameters.
0 = NOT SEL – Disables selection, the first ramp pair is used.
1 = DI1 – Defines digital input 1 as the control for ramp pair selection.
• Activating the digital input selects ramp pair 2.
• De-activating the digital input selects ramp pair 1.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the control for ramp pair
selection.
• See DI1 above.
7 = COMM – Defines serial communication as the control for ramp pair selection.
-1 = DI1(INV) – Defines an inverted digital input 1 as the control for ramp pair
selection.
• De-activating the digital input selects ramp pair 2
• Activating the digital input selects ramp pair 1.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
control for ramp pair selection.
• See DI1(INV) above.
2202 ACCELER TIME 1 0.0 … 1800.0 s 0.1 s 30.0 s
Sets the acceleration time for zero to maximum frequency for ramp pair 1. See A in
the figure with parameter 2204 RAMP SHAPE 1.
• Actual acceleration time also depends on parameter 2204 RAMP SHAPE 1.
• See parameter 2008 MAXIMUM FREQ.
196 Actual signals and parameters

Group 22: Accel/Decel

Code Description Range Resolution Default S
2203 DECELER TIME 1 0.0 … 1800.0 s 0.1 s 30.0 s
Sets the deceleration time for maximum frequency to zero for ramp pair 1.
• Actual deceleration time also depends on parameter 2204 RAMP SHAPE 1.
• See parameter 2008 MAXIMUM FREQ.
2204 RAMP SHAPE 1 0 … 1000.0 s 0.1 s 0.0
Selects the shape of the acceleration/deceleration
ramp for ramp pair 1. See B in the figure. MAX Linear
• Shape is defined as a ramp, unless additional FREQ

time is specified here to reach the maximum

frequency. A longer time provides a softer
transition at each end of the slope. The shape
B (=0)
becomes an s-curve.
• Rule of thumb: 1/5 is a suitable relation between T
the ramp shape time and the acceleration ramp
time.
0.0 = LINEAR – Specifies linear MAX S-curve
acceleration/deceleration ramps for ramp pair 1. FREQ
0.1…1000.0 – Specifies s-curve
acceleration/deceleration ramps for ramp pair 1.

B
T
A
A = 2202
B = 2204

2205 ACCELER TIME 2 0.0 … 1800.0 s 0.1 s 60.0 s

Sets the acceleration time (s) for zero to maximum frequency for ramp pair 2. See
parameter 2202 ACCELER TIME 1.
2206 DECELER TIME 2 0.0 … 1800.0 s 0.1 s 60.0 s
Sets the deceleration time for maximum frequency to zero for ramp pair 2. See
parameter 2203 DECELER TIME 1.
2207 RAMP SHAPE 2 0 … 1000.0 s 0.1 s 0.0
Selects the shape of the acceleration/deceleration ramp for ramp pair 2. See
parameter 2204 RAMP SHAPE 1.
2208 EMERG DEC TIME 0.0 … 1800 s 0.1 s 1.0 s
Sets the deceleration time for maximum frequency to zero for an emergency.
• See parameter 2109 EMERG STOP SEL.
• Ramp is linear.
 Actual signals and parameters 197

Group 22: Accel/Decel

Code Description Range Resolution Default S
2209 RAMP INPUT 0 -5…5 1 0
Defines control for forcing the ramp input to 0.
0 = NOT SEL – Not selected.
1 = DI1 – Defines digital input 1 as the control for forcing the ramp input to 0.
• Activating the digital input forces ramp input to 0. Ramp output will ramp to 0
according to the currently used ramp time, after which it will stay at 0.
• De-activating the digital input: ramp resumes normal operation.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for forcing the ramp
input to 0.
• See DI1 above.
7 = COMM – Defines bit 13 of the Command word 1 as the control for forcing the
speed to 0.
• Command word is supplied through fieldbus communication.
• Command word is parameter 0301.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for forcing the ramp
input to 0.
• De-activating the digital input forces ramp input to 0.
• Activating the digital input: ramp resumes normal operation.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
control for forcing the ramp function generator input to 0.
• See DI1(INV) above.
198 Actual signals and parameters

 Group 25: Critical speeds

This group defines up to three critical speeds or ranges of speeds that are to be
avoided due, for example, to mechanical resonance problems at certain speeds.

Group 25: Critical speeds

Code Description Range Resolution Default S
2501 CRIT SPEED SEL 0, 1 1 0
Sets the critical speeds function on or foutput
off. The critical speed function avoids
specific speed ranges.
0 = OFF – Disables the critical speeds 52
function.
46
1 = ON – Enables the critical speeds
function.
Example: To avoid speeds at which a 23
fan system vibrates badly: 18
• Determine problem speed ranges.
Assume they are found to be: fREF (Hz)
18…23 Hz and 46…52 Hz.
f1L f1H f2L f2H
• Set 2501 CRIT SPEED SEL = 1.
18 23 46 52
• Set 2502 CRIT SPEED 1 LO = 18
Hz.
• Set 2503 CRIT SPEED 1 HI = 23 Hz.
• Set 2504 CRIT SPEED 2 LO = 46 Hz.
• Set 2505 CRIT SPEED 2 HI = 52 Hz.
2502 CRIT SPEED 1 LO 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the minimum limit for critical speed range 1.
• Value must be less than or equal to 2503 CRIT SPEED 1 HI.
• Units are rpm.
2503 CRIT SPEED 1 HI 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the maximum limit for critical speed range 1.
• Value must be greater than or equal to 2502 CRIT SPEED 1 LO.
• Units are rpm.
2504 CRIT SPEED 2 LO 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the minimum limit for critical speed range 2.
• See parameter 2502 CRIT SPEED 1 LO.
2505 CRIT SPEED 2 HI 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the maximum limit for critical speed range 2.
• See parameter 2503 CRIT SPEED 1 HI.
2506 CRIT SPEED 3 LO 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the minimum limit for critical speed range 3.
• See parameter 2502 CRIT SPEED 1 LO.
 Actual signals and parameters 199

Group 25: Critical speeds

Code Description Range Resolution Default S
2507 CRIT SPEED 3 HI 0.0 … 500.0 Hz 0.1 Hz 0.0 Hz
Sets the maximum limit for critical speed range 3.
• See parameter 2503 CRIT SPEED 1 HI.

 Group 26: Motor control

This group provides controls for fine-tuning the motor control.

Group 26: Motor control

Code Description Range Resolution Default S
2603 IR COMP VOLT 0 … 100 V 1V size
dependent
Sets the IR compensation voltage used for 0 Hz.
• Keep IR compensation as low as possible to prevent overheating.
• Typical IR compensation values are:
Typical IR compensation values:
PN (kW) 0.37 0.75 2.2 4.0 7.5
200…240 V units
IR comp (V) 8.4 7.7 5.6 8.4 N/A
380…480 V units
IR comp (V) 14 14 5.6 8.4 7

Motor
voltage
A A = IR compensated
B = No compensation

2603

B
f (Hz)
2604
IR compensation
• When enabled, IR compensation provides an extra voltage boost to the motor at low
speeds. Use IR compensation, for example, in applications that require a high
breakaway torque.
2604 IR COMP FREQ 0 … 100% 1 80%
Sets the frequency at which IR compensation is 0 V (in % of motor frequency).
2605 U/F RATIO 1, 2 1 2
Selects the form for the U/f (voltage to frequency) ratio below field weakening point.
1 = LINEAR – Preferred for constant torque applications.
2 = SQUARED – Preferred for centrifugal pump and fan applications. (SQUARED is
more silent for most operating frequencies.)
200 Actual signals and parameters

Group 26: Motor control

Code Description Range Resolution Default S
2606 SWITCHING FREQ 1, 4, 8, 12, 16 kHz - 4 kHz
Defines the switching frequency of the drive. Higher switching frequency results in
lower acoustic noise in the motor. See also parameter 2207 SWITCH FREQ CTRL
and section Switching frequency derating, I2N and ILD (= all currents) on page 387.
In multimotor systems, do not change the switching frequency from the default value.
2607 SWITCH FREQ 1, 2 - 1
CTRL
Activates the switching frequency control. When active, the selection of parameter
2606 SWITCHING FREQ is limited when the drive internal temperature increases.
See the figure below. This function allows the highest possible switching frequency at
a specific operation point.
Higher switching frequency results in lower acoustic noise in the motor, but higher
internal losses.

fsw limit

16 kHz

Drive
temperature
4 kHz

T
80…100 °C * 100…120 °C *

* Temperature depends on the drive output frequency.

1 = ON – Active.
2 = ON (LOAD) – Switching frequency can adapt to loading instead of limiting the
output current. This allows maximum loading with all switching frequency
selections. The drive automatically decreases the actual switching frequency if
loading is too high for the selected switching frequency.
2608 SLIP COMP RATIO 0 … 200% 1 0
Defines the slip gain for the motor slip compensation control. 100% means full slip
compensation, 0% means no slip compensation. Other values can be used if a static
speed error is detected despite the full slip compensation.
Example: 35 Hz constant speed reference is given to the drive. Despite the full slip
compensation (SLIP COMP RATIO = 100%), a manual tachometer measurement
from the motor axis gives a speed value of 34 Hz. The static speed error is 35 Hz - 34
Hz = 1 Hz. To compensate the error, the slip gain should be increased.
0 = No slip compensation.
1…200 = Slip gain.
 Actual signals and parameters 201

Group 26: Motor control

Code Description Range Resolution Default S
2609 NOISE SMOOTHING 0, 1 1 0
Enables the noise smoothing function. Noise smoothing distributes the acoustic motor
noise over a range of frequencies instead of a single tonal frequency resulting in lower
peak noise intensity. A random component with an average of 0 Hz is added to the
switching frequency set by parameter 2206 SWITCHING FREQ.
Note: This parameter has no effect if parameter 2206 = 16kHz.
0 = DISABLE
1 = ENABLE
2610 USER DEFINED U1 0 … 120% of UN V 1=1V 19% of UN
Defines the first voltage point of the custom U/f curve at the frequency defined by
parameter 2611 USER DEFINED F1. See section Custom U/f ratio on page 116.
2611 USER DEFINED F1 0.0 … 500.0 Hz 1 = 0.1 Hz 10.0 Hz
Defines the first frequency point of the custom U/f curve.
2612 USER DEFINED U2 0 … 120% of UN V 1=1V 38% of UN
Defines the second voltage point of the custom U/f curve at the frequency defined by
parameter 2613 USER DEFINED F2. See section Custom U/f ratio on page 116.
2613 USER DEFINED F2 0.0 … 500.0 Hz 1 = 0.1 Hz 20.0 Hz
Defines the second frequency point of the custom U/f curve.
2614 USER DEFINED U3 0 … 120% of UN V 1=1V 47.5% of
UN
Defines the third voltage point of the custom U/f curve at the frequency defined by
parameter 2615 USER DEFINED F3. See section Custom U/f ratio on page 116.
2615 USER DEFINED F3 0.0 … 500.0 Hz 1 = 0.1 Hz 25.0 Hz
Defines the third frequency point of the custom U/f curve.
2616 USER DEFINED U4 0 … 120% of UN V 1=1V 76% of UN
Defines the fourth voltage point of the custom U/f curve at the frequency defined by
parameter 2617 USER DEFINED F4. See section Custom U/f ratio on page 116.
2617 USER DEFINED F4 0.0 … 500.0 Hz 1 = 0.1 Hz 40.0 Hz
Defines the fourth frequency point of the custom U/f curve.
2618 FW VOLTAGE 0 … 120% of UN V 1=1V 95% of UN
Defines the voltage of the U/f curve when frequency is equal to or exceeds the motor
nominal frequency (9907 MOTOR NOM FREQ). See section Custom U/f ratio on page
116.
2619 DC STABILISER
Enables or disables the DC voltage stabilizer. The DC stabilizer is used in scalar
control mode to prevent possible voltage oscillations in the drive DC bus caused by
motor load or weak supply network. In case of voltage variation the drive tunes the
frequency reference to stabilize the DC bus voltage and therefore the load torque
oscillation.
0 = DISABLE – Disables DC stabilizer.
1 = ENABLE – Enables DC stabilizer.
202 Actual signals and parameters

 Group 29: Maintenance trig

This group contains usage levels and trigger points. When usage reaches the set
trigger point, a notice is displayed on the control panel signals that maintenance is
due.

Group 29: Maintenance trig

Code Description Range Resolution Default S
2901 COOLING FAN TRIG 0.0 … 6553.5 kh 0.1 kh 0.0
Defines the trigger point for the drive cooling fan run time counter. Value is compared
to parameter 2902 COOLING FAN ACT.
• Time. If parameter value is set to zero, the trigger is disabled.
0.0 = NOT SEL
2902 COOLING FAN ACT 0.0 … 6553.5 kh 0.1 kh 0.0
Defines the actual value for the cooling fan run time counter. When parameter 2901
COOLING FAN TRIG has been set to a non zero value, the counter starts. When the
actual value of the counter exceeds the value defined by parameter 2901, a
maintenance notice is displayed on the panel.
• Time. Parameter is reset by writing 0.0 to it.
2903 REVOLUTION TRIG 0 … 65535 MRev 1 MRev 0
Defines the trigger point for the motor revolution counter. Value is compared to
parameter 2904 REVOLUTION ACT value.
• Millions of revolutions. If parameter value is set to zero, the trigger is disabled.
0.0 = NOT SEL
2904 REVOLUTION ACT 0 … 65535 MRev 1 MRev 0
Defines the actual value for the motor revolution counter. When parameter 2903
REVOLUTION TRIG has been set to a non zero value, the counter starts. When the
actual value of the counter exceeds the value defined by parameter 2903, a
maintenance notice is displayed on the panel.
• Millions of revolutions. Parameter is reset by setting it to zero.
2905 RUN TIME TRIG 0.0 … 6553.5 kh 0.1 kh 0.0
Defines the trigger point for the drive run time counter. Value is compared to the value
of parameter 2906 RUN TIME ACT.
• Time. If parameter value is set to zero, the trigger is disabled.
0.0 = NOT SEL
2906 RUN TIME ACT 0.0 … 6553.5 kh 0.1 kh 0.0
Defines the actual value for the drive run time counter. When parameter 2905 RUN
TIME TRIG has been set to a non zero value, the counter starts. When the actual
value of the counter exceeds the value defined by parameter 2905, a maintenance
notice is displayed on the panel.
• Time. Parameter is reset by setting it to zero.
 Actual signals and parameters 203

Group 29: Maintenance trig

Code Description Range Resolution Default S
2907 USER MWh TRIG 0.0 … 6553.5 MWh 0.1 MWh 0.0
Defines the trigger point for the drive power consumption counter. Value is compared
to the value of parameter 2908 USER MWh ACT.
• Megawatt hours. If parameter value is set to zero, the trigger is disabled.
0.0 = NOT SEL
2908 USER MWh ACT 0.0 … 6553.5 MWh 0.1 MWh 0.0
Defines the actual value of the drive power consumption counter. When parameter
2907 USER MWh TRIG has been set to a non zero value, the counter starts. When
the actual value of the counter exceeds the value defined by parameter 2907, a
maintenance notice is displayed on the panel.
• Megawatt hours. Parameter is reset by setting it to zero.

 Group 30: Fault functions

This group defines situations that the drive should recognize as potential faults and
defines how the drive should respond if the fault is detected.

Group 30: Fault functions

Code Description Range Resolution Default S
3001 AI<MIN FUNCTION 0…3 1 0
Defines the drive response if the analog input (AI) signal drops below the fault limits
and is used:
• as the active reference source (Group 11: Reference select)
• as the Process or External PID controllers' feedback or setpoint source (Group 40:
Process PID set 1, Group 41: Process PID set 2 or Group 42: Ext / Trim PID) and
the corresponding PID controller is active.
3021 AI1 FAULT LIMIT and 3022 AI2 FAULT LIMIT set the minimum limits.
0 = NOT SEL – No response.
1 = FAULT – Displays a fault (0007 AI1 LOSS or 0008 AI2 LOSS) and the drive coasts
to a stop.
2 = CONST SP 7 – Displays a warning (2006 AI1 LOSS or 2007 AI2 LOSS) and sets
speed using 1208 CONST SPEED 7.
3 = LAST SPEED – Displays a warning (2006 AI1 LOSS or 2007 AI2 LOSS) and sets
speed using the last operating level. This value is the average speed over the last
10 seconds.
WARNING! If you select CONST SP7 or LAST SPEED, make sure that continued
operation is safe when the analog input signal is lost.
204 Actual signals and parameters

Group 30: Fault functions

Code Description Range Resolution Default S
3002 PANEL COMM ERR 1…3 1 1
Defines the drive response to a control panel communication error.
Note: When either of the two external control locations are active, and start, stop
and/or direction are through the control panel – 1001 EXT1 COMMANDS / 1002 EXT2
COMMANDS = 8 (KEYPAD) – the drive follows the speed reference according to the
configuration of the external control locations, instead of the value of the last speed or
parameter 1208 CONST SPEED 7.
1 = FAULT – Displays a fault (10, PANEL LOSS) and the drive coasts to stop.
2 = CONST SP 7 – Displays a warning 2008 PANEL LOSS and sets speed using 1208
CONST SPEED 7.
3 = LAST SPEED – Displays a warning 2008 PANEL LOSS and sets speed using the
last operating level. This value is the average speed over the last 10 seconds.
WARNING! If you select CONST SP7 or LAST SPEED, make sure that continued
operation is safe when the control panel communication is lost.
3003 EXTERNAL FAULT 1 -5…5 1 0
Defines the External Fault 1 signal input and the drive response to an external fault.
0 = NOT SEL – External fault signal is not used.
1 = DI1 – Defines digital input 1 as the external fault input.
• Activating the digital input indicates a fault. The drive displays fault 0014 EXT
FAULT 1 and the drive coasts to stop.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the external fault input.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input 1 as the external fault input.
• De-activating the digital input indicates a fault. The drive displays fault 0014 EXT
FAULT 1 and the drive coasts to stop.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
external fault input.
• See DI1(INV) above.
3004 EXTERNAL FAULT 2 -5…5 1 0
Defines the External fault 2 signal input and the drive response to an external fault.
• See parameter 3003 EXTERNAL FAULT 1 above.
3005 MOT THERM PROT 0, 2 1 1
Defines the drive response to motor overheating.
0 = NOT SEL – No response and/or motor thermal protection not set up.
1 = FAULT – When the calculated motor temperature exceeds 90 °C (194 °F), displays
alarm 2010 MOTOR TEMP. When the calculated motor temperature exceeds
110 °C (230 °F) displays fault 0009 MOT OVERTEMP and the drive coasts to
stop.
Note: Because the motor thermal protection has memory retention, do not shut
down the drive when fault 0009 MOT OVERTEMP occurs. If you shut down the
drive, the drive does not reset the fault. The drive resets the fault as soon as the
motor temperature has lowered enough.
2 = ALARM – When the calculated motor temperature exceeds 90 °C (194 °F),
displays alarm 2010 MOTOR TEMP.
 Actual signals and parameters 205

Group 30: Fault functions

Code Description Range Resolution Default S
3006 MOT THERM TIME 256 … 9999 s 1 1050 s
Sets the motor thermal time
Motor load
constant for the motor temperature
model.
• This is the time required for the t
motor to reach 63% of the final
temperature with steady load. Temp. rise
• For thermal protection 100%
according to UL requirements 63%
for NEMA class motors, use the
rule of thumb: MOTOR THERM t

}
TIME equals 35 times t6, where 3006
t6 (in seconds) is specified by
the motor manufacturer as the time that the motor can safely operate at six times its
rated current.
• The thermal time for a Class 10 trip curve is 350 s, for a Class 20 trip curve 700 s,
and for a Class 30 trip curve 1050 s.
3007 MOT LOAD CURVE 50 … 150% 1 100%
Sets the maximum allowable operating
Output current (%) relative
load of the motor. to 9906 MOTOR NOM CURR
• With the default value 100%, motor
overload protection is functioning 150
when the constant current exceeds
127% of the parameter 9906
3007 100
MOTOR NOM CURR value.
• The default overloadability is at the
same level as what motor 3008 50
manufacturer’s typically allow in the
30 °C (86 °F) ambient temperature Frequency
and 1000m (3300 ft) altitude. When
the ambient temperature exceeds 30 3009
°C (86 °F) or the installation altitude
is over 1000m (3300 ft), decrease the parameter 3007 value according to the motor
manufacturer’s recommendation.
Example: If the constant protection level needs to be 115% of the motor nominal
current, set parameter 3007 MOT LOAD CURVE value to 91% (=115/127*100%).
3008 ZERO SPEED LOAD 25 … 150% 1 70%
Defines the load curve together with parameters 3007 MOT LOAD CURVE and 3009
BREAK POINT FREQ.
25%…150% = Allowed continuous motor load at zero speed in percent of the nominal
motor current.
206 Actual signals and parameters

Group 30: Fault functions

Code Description Range Resolution Default S
3009 BREAK POINT 1 … 250 Hz 1 35 Hz
FREQ
Defines the load curve together with parameters 3007 MOT LOAD CURVE and 3009
BREAK POINT FREQ.
Example: Thermal protection trip times when parameters 3006 MOT THERM TIME,
3007 MOT LOAD CURVE and 3008 ZERO SPEED LOAD have default values.
I O/IN A
3.5 IO = Output current
IN = Nominal motor current
fO = Output frequency
3.0 60 s fBRK = Break point frequency
A = Trip time
2.5 90 s

2.0
180 s
1.5 300 s
600 s
1.0 ∞

0.5
fO/fBRK
0
0 0.2 0.4 0.6 0.8 1.0 1.2

3010 STALL FUNCTION 0…2 1 35 Hz

Selects how the drive reacts to a motor stall condition. The protection wakes up if the
drive has operated in a stall region (see the figure below) longer than the time set by
parameter 3012 STALL TIME.

Current (A)
Stall region

0.95 · User defined limit

User defined limit =

2003 MAX CURRENT f
Par. 3011

0 = NOT SEL – Protection is inactive.

1 = FAULT – Drive trips on fault 0012 MOTOR STALL and the motor coasts to stop.
2 = ALARM – Drive generates alarm 2012 MOTOR STALL.
3011 STALL FREQUENCY 0.5 … 50.0 Hz 0.1 Hz 20.0 Hz
This parameter sets the frequency value for the Stall function. Refer to the figure
above.
3012 STALL TIME 10 … 400 s 1s 20 s
This parameter sets the time value for the Stall function.
 Actual signals and parameters 207

Group 30: Fault functions

Code Description Range Resolution Default S
3016 SUPPLY PHASE
Selects how the drive reacts to a supply phase loss, in other words, when the DC
voltage ripple is excessive.
0 = FAULT – Drive trips on fault SUPPLY PHASE and the motor coasts to stop when
the DC voltage ripple exceeds 14% of the nominal DC voltage.
1 = LIMIT/ALARM – Drive output current is limited and alarm INPUT PHASE LOSS is
generated when the DC voltage ripple exceeds 14% of the nominal DC voltage.
There is a 10 s delay between the activation of the alarm and the output current
limitation. The current is limited until the DC voltage ripple drops under the ripple
limit.
2 = ALARM – Drive generates alarm INPUT PHASE LOSS when the DC ripple
exceeds 14% of the nominal DC voltage.
3017 EARTH FAULT 0…1 1 1
Defines the drive response if the drive detects a ground fault in the motor or motor
cables. The drive monitors for ground faults while the drive is running, and while the
drive is not running. Also see parameter 3023 WIRING FAULT.
0 = DISABLE – No drive response to ground faults.
1 = ENABLE – Ground faults display fault 0016 EARTH FAULT, and (if running) the
drive coasts to stop.
3018 COMM FAULT FUNC 0…3 1 0
Defines the drive response if the fieldbus communication is lost. The time delay is
defined by parameter 3019 COMM FAULT TIME.
0 = NOT SEL – No response.
1 = FAULT – Displays fault 0028 SERIAL 1 ERR and the drive coasts to stop.
2 = CONST SP 7 – Displays warning 2005 IO COMM and sets speed using parameter
1208 CONST SPEED 7. This “alarm speed” remains active until the fieldbus
writes a new reference value.
3 = LAST SPEED – Displays warning 2005 IO COMM and sets speed using the last
operating level. This value is the average speed over the last 10 seconds. This
“alarm speed” remains active until the fieldbus writes a new reference value.
WARNING! If you select CONST SP7, or LAST SPEED, make sure that
continued operation is safe when fieldbus communication is lost.
3019 COMM FAULT TIME 0.0 … 600.0 s 0.1 s 10.0 s
Sets the communication fault time used with parameter 3018 COMM FAULT FUNC.
• Brief interruptions in the fieldbus communication are not treated as faults if they are
less than the COMM FAULT TIME value.
3021 AI1 FAULT LIMIT 0.0 … 100.0% 0.1% 0.0%
Sets a fault level for analog input 1. See parameter 3001 AI<MIN FUNCTION.
Do not set this limit below the level defined by parameter 1301 MINIMUM AI1.
• Value in percent of the full signal range.
3022 AI2 FAULT LIMIT 0.0 … 100.0% 0.1% 0.0%
Sets a fault level for analog input 2. See parameter 3001 AI<MIN FUNCTION.
Do not set this limit below the level defined by parameter 1304 MINIMUM AI2.
• Value in percent of the full signal range.
208 Actual signals and parameters

Group 30: Fault functions

Code Description Range Resolution Default S
3023 WIRING FAULT 0, 1 1 1
Selects how the drive reacts when incorrect input power and motor cable connection
is detected (ie, the input power cable is connected to the motor connection of the
drive).
0 = DISABLE – No action.
1 = ENABLE – The drive trips on fault 0035 OUTP WIRING.
3027 OPTION COM LOSS 0, 1 1 1
Selects how the drive reacts when the MREL-01 output relay module is removed from
the drive, and parameters 1402 RELAY OUTPUT 2, 1403 RELAY OUTPUT 3 or 1410
RELAY OUTPUT 4 have non-zero values.
0 = DISABLE – Prevents the fault 1006 PAR EXT RO even when MREL-01 is
disconnected.
1 = ENABLE – MREL-01 is constantly monitored for disconnection. The drive trips on
fault 1006 PAR EXT RO if external relay outputs are configured for use.

 Group 31: Automatic reset

This group defines conditions for automatic resets. An automatic reset occurs after a
particular fault is detected. The drive holds for a set delay time, then automatically
restarts. You can limit the number of resets in a specified time period, and you can set
up automatic resets for a variety of faults.

Group 31: Automatic reset

Code Description Range Resolution Default S
3101 NUMBER OF 0…5 1 5
TRIALS
Sets the number of allowed automatic resets within a trial period defined by parameter
3102 TRIAL TIME.
• If the number of automatic resets Trial time
exceeds this limit (within the trial Time
time), the drive prevents additional X X X
automatic resets and remains
stopped. x = Automatic reset
• Starting then requires a successful
reset performed from the control panel or from a source selected by parameter
1604 FAULT RESET SEL.
Example: Three faults have occurred in the trial time. The last is reset only if the value
for parameter 3101 NUMBER OF TRIALS is 3 or more.
3102 TRIAL TIME 1.0 … 600.0 s 0.1 s 30.0 s
Sets the time period used for counting and limiting the number of resets.
• See parameter 3101 NUMBER OF TRIALS.
3103 DELAY TIME 0.0 … 120.0 s 0.1 s 0.0 s
Sets the delay time between a fault detection and attempted drive restart.
• If DELAY TIME = zero, the drive resets immediately.
 Actual signals and parameters 209

Group 31: Automatic reset

Code Description Range Resolution Default S
3104 AR OVERCURRENT 0, 1 1 0
Sets the automatic reset for the overcurrent function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets fault 0001 OVERCURRENT after the delay set by parameter
3103 DELAY TIME, and the drive resumes normal operation.
3105 AR OVERVOLTAGE 0, 1 1 1
Sets the automatic reset for the intermediate link overvoltage function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets fault 0002 DC OVERVOLT after the delay set by parameter
3103 DELAY TIME, and the drive resumes normal operation.
3106 AR 0, 1 1 1
UNDERVOLTAGE
Sets the automatic reset for the intermediate link undervoltage function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault 0006 DC UNDERVOLT after the delay set by
parameter 3103 DELAY TIME, and the drive resumes normal operation.
3107 AR AI<MIN 0, 1 1 1
Sets the automatic reset for the analog input less than minimum value function on or
off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets fault faults 0007 AI1 LOSS and 0008 AI2 LOSS after the
delay set by parameter 3103 DELAY TIME, and the drive resumes normal
operation.
WARNING! When the analog input signal is restored, the drive may restart, even
after a long stop. Make sure that automatic, long delayed starts will not cause
physical injury and/or damage equipment.
3108 AR EXTERNAL FLT 0, 1 1 1
Sets the automatic reset for external faults function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault (0014 EXT FAULT 1 or 0015 EXT FAULT 2) after
the delay set by parameter 3103 DELAY TIME, and the drive resumes normal
operation.
210 Actual signals and parameters

 Group 32: Supervision

This group defines supervision for up to three signals from Group 01: Operating data.
Supervision monitors a specified parameter and energizes a relay output if the
parameter passes a defined limit. Use Group 14: Relay outputs, to define the relay
and whether the relay activates when the signal is too low or too high.

Group 32: Supervision

Code Description Range Resolution Default S
3201 SUPERV 1 PARAM 101…178 1 103
Selects the first supervised parameter.
• Must be a parameter number from Group 01: Operating data.
• If the supervised parameter passes a limit, a relay output is energized.
• The supervision limits are defined in this group.
• The relay outputs are defined in Group 14: Relay outputs (definition also specifies
which supervision limit is monitored).
LO ≤ HI Value of supervised parameter
Operating data supervision
using relay outputs, when HI (3203)
LO ≤ HI. LO (3202)
• Case A = Parameter 1401 t
RELAY OUTPUT 1 (or
1402 RELAY OUTPUT 2, Case A
etc.) value is SUPRV1
Energized (1)
OVER or SUPRV 2 OVER.
t
Use for monitoring when/if 0
the supervised signal
exceeds a given limit. The Case B
relay remains active until Energized (1)
the supervised value drops t
0
below the low limit.
• Case B = Parameter 1401 RELAY OUTPUT 1 (or 1402 RELAY OUTPUT 2, etc.)
value is SUPRV 1 UNDER or SUPRV 2 UNDER. Use for monitoring when/if the
supervised signal falls below a given limit. The relay remains active until the
supervised value rises above the high limit.
Note: Case LO ≤ HI represents a normal hysteresis.
 Actual signals and parameters 211

Group 32: Supervision

Code Description Range Resolution Default S
LO > HI
Value of supervised parameter Active limit
Operating data
supervision using relay
LO (3202)
outputs, when LO > HI.
The lowest limit (HI 3203) HI (3203)
is active initially, and t
remains active until the
supervised parameter Case A
goes above the highest Energized (1)
limit (LO 3202), making t
that limit the active limit. 0
That limit remains active
Case B
until the supervised
parameter goes below Energized (1)
the lowest limit (HI 3203), t
0
making that limit active.
• Case A = Parameter 1401 RELAY OUTPUT 1 (or 1402 RELAY OUTPUT 2, etc.)
value is SUPRV1 OVER or SUPRV2 OVER. Initially the relay is de-energized. It is
energized whenever the supervised parameter goes above the active limit.
• Case B = Parameter 1401 RELAY OUTPUT 1 (or 1402 RELAY OUTPUT 2, etc.)
value is SUPRV1 UNDER or SUPRV2 UNDER. Initially the relay is energized. It is
de-energized whenever the supervised parameter goes below the active limit.
Note: Case LO > HI represents a special hysteresis with two separate supervision
limits.
3202 SUPERV 1 LIM LO Depends on selection - 60.0
Sets the low limit for the first supervised parameter. See parameter 3201 SUPERV 1
PARAM above. Supervision wakes up if the value is below the limit.
3203 SUPERV 1 LIM HI Depends on selection - 60.0
Sets the high limit for the first supervised parameter. See parameter 3201 SUPERV 1
PARAM above. Supervision wakes up if the value is above the limit.
3204 SUPERV 2 PARAM 101…178 1 104
Selects the second supervised parameter. See parameter 3201 SUPERV 1 PARAM
above.
3205 SUPERV 2 LIM LO Depends on selection 4.5
Sets the low limit for the second supervised parameter. See parameter 3204 SUPERV
2 PARAM above. Supervision wakes up if the value is below the limit.
3206 SUPERV 2 LIM HI Depends on selection 4.5
Sets the high limit for the second supervised parameter. See parameter 3204
SUPERV 2 PARAM above. Supervision wakes up if the value is above the limit.
3207 SUPERV 3 PARAM 101…178 1 105
Selects the third supervised parameter. See parameter 3201 SUPERV 1 PARAM
above.
212 Actual signals and parameters

Group 32: Supervision

Code Description Range Resolution Default S
3208 SUPERV 3 LIM LO Depends on selection 100.0
Sets the low limit for the third supervised parameter. See parameter 3207 SUPERV 3
PARAM above. Supervision wakes up if the value is below the limit.
3209 SUPERV 3 LIM HI Depends on selection 100.0
Sets the high limit for the third supervised parameter. See parameter 3207 SUPERV 3
PARAM above. Supervision wakes up if the value is above the limit.

 Group 33: Information

This group provides access to information about the drive’s current programs:
versions and test date.

Group 33: Information

Code Description Range Resolution Default S
3301 FIRMWARE 10000…FFFF hex 1 Firmware
ver.
Contains the version of the drive’s firmware.
3302 LOADING PACKAGE 0000…FFFF hex 1 0
Contains the version of the loading package.
3303 TEST DATE yy.ww 1 0
Contains the test date (yy.ww).
3304 DRIVE RATING - - -
Indicates the drive’s current and voltage rating. The format is XXXY hex, where:
• XXX =The nominal current rating of the drive in amps. If present, an “A” indicates a
decimal point in the rating for the current. For example XXX = 9A8 indicates a
nominal current rating of 9.8 amperes.
• Y = The voltage rating of the drive, where Y = :
• 2 indicates a 200…240 Volt rating.
• 4 indicates a 380…480 Volt rating.
• 6 indicates a 500…600 Volt rating.
3305 PARAMETER TABLE 0000…FFFF hex
Contains the parameter table version of the drive’s firmware.
 Actual signals and parameters 213

 Group 34: Panel display

This group defines the content for control panel display (middle area), when the
control panel is in the Output mode.

Group 34: Panel display

Code Description Range Resolution Default S
3401 SIGNAL1 PARAM 101…178 1 103
Selects the first parameter (by number)
3404 3405
displayed on the control panel.
• Definitions in this group define display
AUTO 15.0Hz
content when the control panel is in the
Output mode.
0137 30. 0 %
• Any Group 01: Operating data
0138 3. 7 A
parameter number can be selected.
0139 8. 8 mA
00:00 MENU
• Using the following parameters, the
display value can be scaled, converted
to convenient units, and/or displayed as a bar graph.
• The figure identifies selections made by parameters in this group.
100 = not selected – First parameter not displayed.
101…199 = Displays parameter 0101…0199. If parameter does not exist, the display
shows “n.a.”.
3402 SIGNAL1 MIN Depends on selection 0.0
Defines the minimum expected value for Display
the first display parameter. value
Use parameters 3402, 3403, 3406, and
3407, for example to convert a Group 01 3407
parameter, such as 0102 SPEED (in rpm)
to the speed of a conveyor driven by the
motor (in ft/min). For such a conversion,
3406
the source values in the figure are the min.
and max. motor speed, and the display
values are the corresponding min. and
3402 3403
max. conveyor speed. Use parameter
Source value
3405 to select the proper units for the
display.
Note: Selecting units does not convert values.
3403 SIGNAL1 MAX Depends on selection - 600.0
Defines the maximum expected value for the first display parameter.
Note: Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM = 9
(DIRECT).
214 Actual signals and parameters

Group 34: Panel display

Code Description Range Resolution Default S
3404 OUTPUT1 DSP 0…9 1 5
FORM
Defines the decimal point location for the first
3404 value Display Range
display parameter.
0 +3 -32768…+32767
1…7 – Defines the decimal point location. (Signed)
1 + 3.1
• Enter the number of digits desired to the
right of the decimal point. 2 + 3.14
• See table for example using pi 3 + 3.142
(3.14159).
4 3 0…65535
8 = BAR METER – Specifies a bar meter
(Unsigned)
display. 5 3.1
9 = DIRECT – Decimal point location and 6 3.14
units of measure are identical to the
source signal. See Group 01: Operating 7 3.142
data parameter listing for resolution Note: Parameters 3402, 3403 and 3405…3407
(which indicates the decimal point are not effective.
location) and the units of measure.
3405 OUTPUT1 UNIT 0…127 1 4
Selects the units used with the first display parameter.
Note: Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM = 9
(DIRECT).
0 = NOT SEL 12 = mV 24 = GPM 36 = l/s 48 = gal/m 60 = ft wg
1=A 13 = kW 25 = PSI 37 = l/min 49 = gal/h 61 = lbsi
2=V 14 = W 26 = CFM 38 = l/h 50 = ft3/s 62 = ms
3 = Hz 15 = kWh 27 = ft 39 = m3/s 51 = ft3/m 63 = Mrev
4=% 16 = °F 28 = MGD 40 = m3/m 52 = ft3/h 64 = d
5=s 17 = hp 29 = inHg 41 = kg/s 53 = lb/s 65 = inWC
6=h 18 = MWh 30 = FPM 42 = kg/m 54 = lb/m 66 = m/min
7 = rpm 19 = m/s 31 = kb/s 43 = kg/h 55 = lb/h 67 = Nm
8 = kh 20 = m3/h 32 = kHz 44 = mbar 56 = FPS 68 = Km3/h
9 = °C 21 = dm3/s 33 = Ohm 45 = Pa 57 = ft/s 69 = min
10 = lb ft 22 = bar 34 = ppm 46 = GPS 58 = inH2O 70 = m3
11 = mA 23 = kPa 35 = pps 47 = gal/s 59 = in wg 71 = m6
72...116 = RESERVED (Values can be selected from the panel).
117 = %ref 119 = %dev 121 = % SP 123 = Iout 125 = Fout 127 = Vdc
118 = %act 120 = % LD 122 = %FBK 124 = Vout 126 = Tout

The following units are useful for the bar display:

117 = %ref, 118 = %ac, 119 = %dev, 120 = % LD, 121 =% SP, 122 = %FBK, 123 = Iout, 124 =
Vout, 125 = Fout, 126 = Tout, 127 = Vdc.

3406 OUTPUT1 MIN Depends on selection 1 -

Sets the minimum value displayed for the first display parameter.
Note: Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM = 9
(DIRECT).
 Actual signals and parameters 215

Group 34: Panel display

Code Description Range Resolution Default S
3407 OUTPUT1 MAX Depends on selection 1 -
Sets the maximum value displayed for the first display parameter.
Note: Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM = 9
(DIRECT).
3408 SIGNAL2 PARAM 100…178 1 104
Selects the second parameter (by number) displayed on the control panel. See
parameter 3401 SIGNAL1 PARAM.
3409 SIGNAL2 MIN Depends on selection 1 -
Defines the minimum expected value for the second display parameter. See
parameter 3402 SIGNAL1 MIN.
3410 SIGNAL2 MAX Depends on selection 1 -
Defines the maximum expected value for the second display parameter. See
parameter 3403 SIGNAL1 MAX.
3411 OUTPUT2 DSP 0…9 1 -
FORM
Defines the decimal point location for the second display parameter. See parameter
3404 OUTPUT1 DSP FORM.
3412 OUTPUT2 UNIT 0…127 1 1
Selects the units used with the second display parameter. See parameter 3405
OUTPUT1 UNIT.
3413 OUTPUT2 MIN Depends on selection 1 -
Sets the minimum value displayed for the second display parameter. See parameter
3406 OUTPUT1 MIN.
3414 OUTPUT2 MAX Depends on selection 1 -
Sets the maximum value displayed for the second display parameter. See parameter
3407 OUTPUT1 MAX.
3415 SIGNAL3 PARAM 100…178 1 120
Selects the third parameter (by number) displayed on the control panel. See
parameter 3401 SIGNAL1 PARAM.
3416 SIGNAL3 MIN Depends on selection 1 -
Defines the minimum expected value for the third display parameter. See parameter
3402 SIGNAL1 MIN.
3417 SIGNAL3 MAX Depends on selection 1 -
Defines the maximum expected value for the third display parameter. See parameter
3403 SIGNAL1 MAX.
3418 OUTPUT 3 DSP 0…9 1 1
FORM
Defines the decimal point location for the third display parameter. See parameter 3404
OUTPUT1 DSP FORM.
216 Actual signals and parameters

Group 34: Panel display

Code Description Range Resolution Default S
3419 OUTPUT3 UNIT 0…127 1 11
Selects the units used with the third display parameter. See parameter 3405
OUTPUT1 UNIT.
3420 OUTPUT3 MIN Depends on selection 1 -
Sets the minimum value displayed for the third display parameter. See parameter
3406 OUTPUT1 MIN.
3421 OUTPUT3 MAX Depends on selection 1 -
Sets the maximum value displayed for the third display parameter. See parameter
3407 OUTPUT1 MAX.
 Actual signals and parameters 217

 Group 35: Motor temp meas

Group 35: Motor temp meas
Code Description Range Resolution Default S
3501 SENSOR TYPE 0…6 1 0
Activates the motor temperature measurement function and selects the sensor type.
See also parameter Group 15: Analogue outputs.
0 = NONE – Function is inactive.
1 = 1 x PT100 – Function is active. The temperature is measured with one Pt100
sensor. Analog output AO feeds constant current through the sensor. The sensor
resistance increases as the motor temperature rises, as does the voltage over the
sensor. The temperature measurement function reads the voltage through analog
input AI1/2 and converts it to degrees centigrade.
2 = 2 x PT100 – Function is active. The temperature is measured using two Pt100
sensors. See selection 1 x PT100 above.
3 = 3 x PT100 – Function is active. The temperature is measured using three Pt100
sensors. See selection 1 x PT100 above.
4 = PTC – Function is active. The
temperature is supervised using one
PTC sensor. Analog output AO feeds
constant current through the sensor. The Ohm
resistance of the sensor increases 4000
sharply as the motor temperature rises
over the PTC reference temperature
(Tref), as does the voltage over the 1330
resistor. The temperature measurement
function reads the voltage through
analog input AI1/2 and converts it into
ohms. The figure on the right-hand side 550
shows typical PTC sensor resistance
values as a function of the motor
operating temperature. 100
Temperature Resistance
Normal 0 … 1.5 kohm
Excessive > 4 kohm T

5 = THERM (0) – Function is active. The motor temperature is monitored using a PTC
sensor (see selection PTC) connected to a drive through a normally closed
thermistor relay connected to a digital input. 0 = motor overtemperature.
6 = THERM (1) – Function is active. The motor temperature is monitored using a PTC
sensor (see selection PTC) connected to a drive through a normally open
thermistor relay connected to a digital input. 1 = motor overtemperature.
See the figures in section Motor temperature measurement through the standard I/O.
218 Actual signals and parameters

Group 35: Motor temp meas

Code Description Range Resolution Default S
3502 INPUT SELECTION 1…7 1 1
Selects the source for the motor temperature measurement signal.
1 = AI1 – Analog input AI1. Used when Pt100 or PTC sensor is selected for the
temperature measurement.
2 = AI2 – Analog input AI2. Used when Pt100 or PTC sensor is selected for the
temperature measurement.
3 = DI1 – Digital input DI1. Used when the value of parameter 3501 SENSOR TYPE is
set to THERM(0)/THERM(1).
4 = DI2 – Digital input DI2. Used when parameter 3501 SENSOR TYPE value is set to
THERM(0)/THERM(1).
5 = DI3 – Digital input DI3. Used when parameter 3501 SENSOR TYPE value is set to
THERM(0)/THERM(1).
6 = DI4 – Digital input DI4. Used when parameter 3501 SENSOR TYPE value is set to
THERM(0)/THERM(1).
7 = DI5 – Digital input DI5. Used when parameter 3501 SENSOR TYPE value is set to
THERM(0)/THERM(1).
3503 ALARM LIMIT Depends on sensor 1 0
Defines the alarm limit for motor temperature measurement. Alarm 2010 MOTOR
TEMP indication is given when the limit is exceeded. When parameter 3501 SENSOR
TYPE value is set to THERM(0)/THERM(1): 1 = alarm.
3504 FAULT LIMIT Depends on sensor 1 0
Defines the fault trip limit for motor temperature measurement. The drive trips on fault
0009 MOT OVERTEMP when the limit is exceeded. When parameter 3501 SENSOR
TYPE value is set to THERM(0)/THERM(1): 1 = fault.
3505 AO EXCITATION 0
Enables current feed from analog output AO. The parameter setting overrides the
settings in Group 15: Analogue outputs.
• With PTC the output current is 1.6 mA.
• With Pt 100 the output current is 9.1 mA.
0 = DISABLE
1 = ENABLE

 Group 36: Timed functions

This group defines the timed functions. The timed functions include:
• four daily start and stop times
• four weekly start, stop and boost times
• four timers for collecting selected periods together.
A timer can be connected to multiple time periods and a time period can be in multiple
timers.
 Actual signals and parameters 219

Time period 1
3602 START TIME 1
3603 STOP TIME 1
3604 START DAY 1
3605 STOP DAY 1

Time period 2
Timer 1
3606 START TIME 2
3607 STOP TIME 2 3626 TIMER 1 SRC
3608 START DAY 2
3609 STOP DAY 2 Timer 2
3627 TIMER 2 SRC
Time period 3
3610 START TIME 3 Timer 3
3611 STOP TIME 3 3628 TIMER 3 SRC
3612 START DAY 3
3613 STOP DAY 3
Timer 4
3629 TIMER 4 SRC
Time period 4
3614 START TIME 4
3615 STOP TIME 4
3616 START DAY 4
3617 STOP DAY 4

Booster
3622 BOOST SEL
3623 BOOSTER TIME

A parameter can be connected to only one timer.

1001 EXT1 COMMANDS
Timer 1 1002 EXT2 COMMANDS
3626 TIMER 1 SRC 1102 EXT1/EXT2 SEL
1201 CONST SPEED SEL
1401 RELAY OUTPUT 1 … 1403 RELAY OUTPUT 3
Timer 2
1410 RELAY OUTPUT 4
3627 TIMER 2 SRC
4027 PID 1 PARAM SET
8127 TIMED AUTOCHANGE
220 Actual signals and parameters

Group 36: Timed functions

Code Description Range Resolution Default S
3601 TIMERS ENABLE -15…17 1 0
Selects the source for the timer enable signal.
0 = NOT SEL – Timed functions are disabled.
1 = DI1 – Defines digital input DI1 as the timed function enable signal.
• The digital input must be activated for timed functions enable.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the timed function enable signal.
7 = ACTIVE – Timed functions are enabled.
11…15 = DI1 CMODE…DI5 CMODE – Timed function enabled on the rising edge of
DI1. Timed function is in a continuous mode, in which the start date can be
different from the stop date.
17 = CONT MODE – Timed function enabled in a continuous mode, in which the start
date can be different from the stop date.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the timed function enable
signal.
• This digital input must be de-activated for timed function enable.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the timed
function enable signal.
-11…-15 = DI1(INV) CM…DI5(INV) CM – Timed function enabled on the falling edge of
DI1. Timed function is in a continuous mode, in which the start date can be
different from the stop date.
3602 START TIME 1 00:00:00 … 23:59:58 2s 12:00:00
Defines the daily start time.
• The time can be changed
20:30:00
in steps of 2 seconds.
• If parameter value is 17:00:00
07:00:00, then the period
will be activated at 7 a.m. 15:00:00
• The figure shows multiple 13:00:00
periods on different
weekdays. 12:00:00
When editing parameters to
set times: 10:30:00

• Use arrow keys to select

09:00:00
desired hour setting.
• Press NEXT to advance 00:00:00
to minutes. Mon Tue Wed Thu Fri Sat Sun
• Use arrow keys to select
desired minutes setting.
• Press NEXT to advance to minutes.
• Use arrow keys to select desired seconds setting.
• Press SAVE.
3603 STOP TIME 1 00:00:00 … 23:59:58 2s 12:00:00
Defines the daily stop time.
• The time can be changed in steps of 2 seconds.
• If the parameter value is 09:00:00, then the period will be deactivated at 9 a.m.
 Actual signals and parameters 221

Group 36: Timed functions

Code Description Range Resolution Default S
3604 START DAY 1 1…7 1 1
Defines the weekly start day.
1 = MONDAY…7 = SUNDAY.
• If parameter value is 1, then period 1 weekly is active from Monday midnight
(00:00:00).
3605 STOP DAY 1 1…7 1 1
Defines weekly stop day.
1 = MONDAY…7 = SUNDAY.
• If parameter value is 5, then timer 1 weekly will be deactivated on Friday midnight
(23:59:58).
3606 START TIME 2 00:00:00 … 23:59:58 2s 12:00:00
Defines timer 2 daily start time.
• See parameter 3602 START TIME 1.
3607 STOP TIME 2 00:00:00 … 23:59:58 2s 12:00:00
Defines timer 2 daily stop time.
• See parameter 3603 STOP TIME 1.
3608 START DAY 2 1…7 1 1
Defines timer 2 weekly start day.
• See parameter 3604 START DAY 1.
3609 STOP DAY 2 1…7 1 1
Defines timer 2 weekly stop day.
• See parameter 3605 STOP DAY 1.
3610 START TIME 3 00:00:00 … 23:59:58 2s 12:00:00
Defines timer 3 daily start time.
• See parameter 3602 START TIME 1.
3611 STOP TIME 3 00:00:00 … 23:59:58 2s 12:00:00
Defines timer 3 daily stop time.
• See parameter 3603 STOP TIME 1.
3612 START DAY 3 1…7 1 1
Defines timer 3 weekly start day.
• See parameter 3604 START DAY 1.
3613 STOP DAY 3 1…7 1 1
Defines timer 3 weekly stop day.
• See parameter 3605 STOP DAY 1.
3614 START TIME 4 00:00:00 … 23:59:58 2s 12:00:00
Defines timer 4 daily start time.
• See parameter 3602 START TIME 1.
3615 STOP TIME 4 00:00:00 … 23:59:58 2s 12:00:00
Defines timer 4 daily stop time.
• See parameter 3603 STOP TIME 1.
222 Actual signals and parameters

Group 36: Timed functions

Code Description Range Resolution Default S
3616 START DAY 4 1…7 1 1
Defines timer 4 weekly start day.
• See parameter 3604 START DAY 1.
3617 STOP DAY 4 1…7 1 1
Defines timer 4 weekly stop day.
• See parameter 3605 STOP DAY 1.
3622 BOOST SEL -5…5 1 0
Selects the source for the booster signal.
0 = NOT SEL – Booster signal is disabled.
1 = DI1 – Defines DI1 as the booster signal.
2…5 = DI2…DI5 – Defines DI2…DI5 as the booster signal.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the booster signal.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the
booster signal.
3623 BOOSTER TIME 00:00:00 … 23:59:58 2s 12:00:00
Defines the booster ON
time. Time is started Booster active
when booster sel signal
is released. If parameter
range is 01:30:00, then Activation DI
booster is active for 1
hour and 30 minutes
Booster time
after activation DI is
released.
 Actual signals and parameters 223

Group 36: Timed functions

Code Description Range Resolution Default S
3626 TIMER 1 SRC 0…48 1 0
Defines the time periods used by the timer.
0 = NOT SEL- No timers have been selected.
1 = P1 – Time Period 1 selected in the timer.
2 = P2 – Time Period 2 selected in the timer.
3 = P1+P2 – Time Periods 1 and 2 selected in the timer.
4 = P3 – Time Period 3 selected in the timer.
5 = P1+P3 – Time Periods 1 and 3 selected in the timer.
6 = P2+P3 – Time Periods 2 and 3 selected in the timer.
7 = P1+P2+P3 – Time Periods 1, 2 and 3 selected in the timer.
8 = P4 – Time Period 4 selected in the timer.
9 = P1+P4 – Time Periods 4 and 1 selected in the timer.
10 = P2+P4 – Time Periods 4 and 2 selected in the timer.
11 = P1+P2+P4 – Time Periods 4, 2 and 1 selected in the timer.
12 = P3+P4 – Time Periods 4 and 3 selected in the timer.
13 = P1+P3+P4 – Time Periods 4, 3 and 1 selected in the timer.
14 = P2+P3+P4 – Time Periods 4, 3 and 2 selected in the timer.
15 = P1+P2+P3+P4 – Time Periods 4, 3, 2 and 1 selected in the timer.
16 = BOOST – Booster selected in the timer.
17 = P1+B – Booster and Time Period 1 selected in the timer.
18 = P2+B – Booster and Time Period 2 selected in the timer.
19 = P1+P2 B – Booster and Time Periods 1 and 2 selected in the timer.
20 = P3+B – Booster and Time Period 3 selected in the timer function.
21 = P1+P3+B – Booster and Time Period 3 and 1 selected in the timer.
22 = P2+P3+B – Booster and Time Periods 3 and 2 selected in the timer.
23 = P1+P2+P3+B – Booster and Time Periods 3, 2 and 1 selected in the timer.
24 = P4+B – Booster and Time Periods 4 selected in the timer.
25 = P1+P4+B – Booster and Time Period 4 and Timer 1 selected in the timer.
26 = P2+P4+B – Booster and Time Period 4 and 2 selected in the timer.
27 = P1+P2+P4+B – Booster and Time Periods 4, 2 and 1 selected in the timer.
28 = P3+P4+B – Booster and Time Periods 4 and 3.
29 = P1+P3+P4+B – Booster and Time Periods 4, 3 and 1 selected in the timer.
30 = P2+P3+P4+B – Booster and Time Periods 4, 3 and 2 selected.
31 = P1+2+3+4+B – Booster and Time Periods 4, 3, 2 and 1 selected.
32 = ALTERNATING – Alternating time period is enabled. All other time periods P1,
P2, P1+P2 and P3 are ignored (for the specific timed function).
48 = ALT+BOOSTER – Alternating time period and booster timer are enabled
simultaneously.
3627 TIMER 2 SRC 0…48 1 0
See parameter 3626.
3628 TIMER 3 SRC 0…48 1 0
See parameter 3626.
3629 TIMER 4 SRC 0…48 1 0
See parameter 3626.
224 Actual signals and parameters

Group 36: Timed functions

Code Description Range Resolution Default S
3630 ALTERNATING 0.0…1000.0 h 1 0.0 h
TIMER
Defines the time interval for the timer to switch between On (1) and Off (0) states
(starting from the On state), based on the selections ALTERNATING or
ALT+BOOSTER in the timer source parameters 3626... 3629.
• ALTERNATING – Alternating time period is enabled. The time periods P1, P2,
P1+P2 and P3 are ignore for the specific timed function.
• ALT+BOOSTER – Alternating time period and booster times are enabled
simultaneously.

 Group 37: User load curve

This new group defines supervision of user adjustable load curves (motor torque as a
function of frequency). The curve is defined by five points. - The function replaces
deleted underload parameters 3013…3015

Group 37: User load curve

Code Description Range Resolution Default S
3701 USER LOAD C 0...3 1 0
MODE
Supervision mode for the
Motor torque (%)
user adjustable load
curves. This functionality Overload area
replaces the former
underload supervision in 3706 3709
Group 30: Fault 3712 3715 3718
functions. 3714 3717

0 = NOT SEL – Allowed operating area

Supervision is not
active.
3711
1 = UNDERLOAD – 3705
Supervision for the
torque dropping Underload area
below the underload
3708
curve.
2 = OVERLOAD – 3704 3707 3710 3713 3716
Supervision for the Output frequency (Hz)
torque exceeding the
overload curve.
3 = BOTH – Supervision for the torque dropping below the underload curve or
exceeding the overload curve.
 Actual signals and parameters 225

Group 37: User load curve

Code Description Range Resolution Default S
3702 USER LOAD C 1, 2 1 1
FUNC
Action wanted during load supervision.
1 = FAULT – A fault is generated when the condition defined by 3701 USER LOAD C
MODE has been valid longer than the time set by 3703 USER LOAD C TIME.
2 = ALARM – An alarm is generated when the condition defined by 3701 USER LOAD
C MODE has been valid longer than half of the time defined by 3703 USER LOAD
C TIME.
3703 USER LOAD C TIME 10 … 400 s 20 s
Defines the time limit for generating a fault. Half of this time is used as the limit for
generating an alarm.
3704 LOAD FREQ 1 0 … 500 Hz 5 Hz
Defines the frequency value of the first curve definition point. Must be smaller than
3707 LOAD FREQ 2.
3705 LOAD TORQ LOW 1 0 … 600% 10%
Defines the torque value of the first underload curve definition point. Must be smaller
than 3706 LOAD TORQ HIGH 1.
3706 LOAD TORQ HIGH 1 0 … 600% 300%
Defines the torque value of the first overload curve definition point.
3707 LOAD FREQ 2 0 … 500 Hz 25%
Defines the frequency value of the second curve definition point. Must be smaller than
3710 LOAD FREQ 3.
3708 LOAD TORQ LOW 2 0 … 600% 15%
Defines the torque value of the second underload curve definition point. Must be
smaller than 3709 LOAD TORQ HIGH 2.
3709 LOAD TORQ HIGH 2 0 … 600% 300%
Defines the torque value of the second overload curve definition point.
3710 LOAD FREQ 3 0 … 500 Hz 43 Hz
Defines the frequency value of the third load curve definition point.
3711 LOAD TORQ LOW 3 0 … 600% 25%
Defines the torque value of the third underload curve definition point. Must be smaller
than 3712 LOAD TORQ HIGH 3.
3712 LOAD TORQ HIGH 3 0 … 600% 300%
Defines the torque value of the third overload curve definition point.
3713 LOAD FREQ 4 0 … 500 Hz 50 Hz
Defines the frequency value of the fourth load curve definition point.
3714 LOAD TORQ LOW 4 0 … 600% 30%
Defines the torque value of the fourth underload curve definition point. Must be smaller
than 3715 LOAD TORQ HIGH 4.
3715 LOAD TORQ HIGH 4 0 … 600% 300%
Defines the torque overvalue of the fourth load curve definition point.
226 Actual signals and parameters

Group 37: User load curve

Code Description Range Resolution Default S
3716 LOAD FREQ 5 0 … 500 Hz 500 Hz
Defines the frequency value of fifth load curve definition point.
3717 LOAD TORQ LOW 5 0 … 600% 30%
Defines the torque value of the fifth underload curve definition point. Must be smaller
than 3718 LOAD TORQ HIGH 5.
3718 LOAD TORQ HIGH 5 0 … 600% 300%
Defines the torque value of the fifth overload curve definition point.

 Group 40: Process PID set 1

This group defines a set of parameters used with the Process PID (PID1) controller.
Typically only parameters in this group are needed.

PID controller – basic set-up

In PID control mode, the drive compares a reference signal (setpoint) to an actual
signal (feedback), and automatically adjusts the speed of the drive to match the two
signals. The difference between the two signals is the error value.
Typically PID control mode is used, when the speed of a fan or pump needs to be
controlled based on pressure, flow or temperature. In most cases – when there is
only 1 transducer signal wired to the drive – only parameter group 40 is needed.
 Actual signals and parameters 227

A schematic of setpoint/feedback signal flow using parameter group 40 is presented

below.
1101
Panel REF1
Panel REF 2 REF1
1106
0…17 REF2
500% PID Setpoint
Panel REF2 19
-500%
AI 4016 G40
Current PID1 PANEL
Torque
Power Hand/Auto
Selection
AI 4017 4014 4015 HAND
Current
PID Act Value
Torque AUTO
Power

Panel REF 1 1103 1102

G12 1104
DI Const EXT 1
AI Speed 1105
Comm REF 1 EXT 2
Panel REF 2 1106
G12
DI Const
AI Speed
Comm REF 2
1106
Panel REF2 4010 PID Setpoint 0…17 1107
AI1 4012
AI2 1108
4013 19
Comm
Internal G40
AI 4016 PID1
Current PID1 Out
Torque
Power 4014 4015
AI 4017 PID Act Value
Current
Torque
Power

Note: To activate and use the PID controller, parameter 1106 REF2 SELECT must be
set to value 19.

PID controller – advanced

ACS320 has 2 separate PID controllers:
• Process PID (PID1)
• External PID (PID2).
Process PID (PID1) has 2 separate sets of parameters:
• Process PID (PID1) SET1, defined in Group 40: Process PID set 1
• Process PID (PID1) SET2, defined in Group 41: Process PID set 2.
You can select between the 2 different sets by using parameter 4027 PID 1 PARAM
SET.
228 Actual signals and parameters

Typically two different PID controller sets are used when the load of the motor
changes considerably from one situation to another.
You can use External PID (PID2), defined in Group 42: Ext / Trim PID, in 2 different
ways:
• Instead of using additional PID controller hardware, you can set outputs of the
ACS320 to control a field instrument like a damper or a valve. In this case, set
Parameter 4230 to value 0. (0 is the default value.)
• You can use External PID (PID2) as an additional PID controller to Process PID
(PID1) to trim or fine-tune the speed of the ACS320.
An example of the trimming is a return fan that follows the speed of the supply fan. As
the return fan needs to run faster or slower then the supply fan in order to create
under- or overpressure, correction factors to the supply fan speed are needed. Use
External PID (PID2) in the return fan drive to provide these corrections.
 Actual signals and parameters 229

Group 40: Process PID set 1

Code Description Range Resolution Default S
4001 GAIN 0.1 … 100.0 0.1 2.5
Defines the PID controller’s gain.
• At 0.1, the PID controller output changes one-tenth as much as the error value.
• At 100, the PID controller output changes one hundred times as much as the error
value.
Use the proportional gain and integration time values to adjust the responsiveness of
the system.
• Low value for proportional gain and a high value for integral time ensures stable
operation, but provides sluggish response.
If the proportional gain value is too large or the integral time too short, the system can
become unstable.
Procedure:
• Initially, set:
• 4001 GAIN = 0.1.
• 4002 INTEGRATION TIME = 20 seconds.
• Start the system and see if it reaches the setpoint quickly while maintaining stable
operation. If not, increase GAIN (4001) until the actual signal (or drive speed)
oscillates constantly. It may be necessary to start and stop the drive to induce this
oscillation.
• Reduce GAIN (4001) until the oscillation stops.
• Set GAIN (4001) to 0.4 to 0.6 times the above value.
• Decrease the INTEGRATION TIME (4002) until the feedback signal (or drive speed)
oscillates constantly. It may be necessary to start and stop the drive to induce this
oscillation.
• Increase INTEGRATION TIME (4002) until the oscillation stops.
• Set INTEGRATION TIME (4002) to 1.15 to 1.5 times the above value.
• If the feedback signal contains high frequency noise, increase the value of
Parameter 1303 FILTER AI1 or 1306 FILTER AI2 until the noise is filtered from the
signal.
230 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4002 INTEGRATION TIME 0.0 … 3600.0 s 0.1 s 3.0 s
Defines the PID controller’s A
integration time.
Integration time is, by definition, is B
the time required to increase the
output by the error value: D (4001 = 10)

• Error value is constant and 100%. C (4001 = 1)

• Gain = 1.
• Integration time of 1 second t
denotes that a 100% change is
4002
achieved in 1 second.
A = Error
0.0 = NOT SEL Disables integration B = Error value step
(I-part of controller). C = Controller output with Gain = 1
0.1 … 3600.0 = Integration time D = Controller output with Gain = 10
(seconds).
See parameter 4001 GAIN for adjustment procedure.
4003 DERIVATION TIME 0.0 … 10.0 s 0.1 s 0.0 s
Defines the PID controller’s derivation time. Error Process error value
• You can add the derivative of the error to
the PID controller output. The derivative is 100%
the error value’s rate of change. For
example, if the process error value
changes linearly, the derivative is a
constant added to the PID controller
output.
0% t
• Error-derivative is filtered with a 1-pole
filter. The time constant of the filter is
defined by parameter 4004 PID DERIV
PID output D-part of controller output
FILTER.
0.0 = NOT SEL Disables the error-derivative Gain
part of the PID controller output 4001 4002
0.1 … 10.0 = Derivation time (seconds) t
4003

4004 PID DERIV FILTER 0.0 … 10.0 s 0.1 s 0.1 s

Defines the filter time constant for the error-derivative part of the PID controller output.
• Before being added to the PID controller output, the error-derivative is filtered with a
1-pole filter.
• Increasing the filter time smooths the error-derivative, reducing noise.
0.0 = NOT SEL Disables the error-derivative filter.
0.1 … 10.0 = Filter time constant (seconds).
 Actual signals and parameters 231

Group 40: Process PID set 1

Code Description Range Resolution Default S
4005 ERROR VALUE INV 0, 1 - 0
Selects either a normal or inverted relationship between the feedback signal and the
drive speed.
0 = NO – Normal, a decrease in feedback signal increases drive speed. Error = Ref -
Fbk
1 = YES – Inverted, a decrease in feedback signal decreases drive speed. Error = Fbk
- Ref
4006 UNITS 0…31 - 4
Selects the unit for the PID controller actual values. (PID1 parameters 0128, 0130, and
0132).
• See parameter 3405 OUTPUT1 UNIT for list of available units.
4007 UNIT SCALE 0…4 1 1
Defines the decimal point location in PID
4007 value Entry Display
controller actual values.
0 0003 3
• Enter the decimal point location counting in
from the right of the entry. 1 0031 3.1

• See table for example using pi (3.14159). 2 0314 3.14

3 3142 3.142

4008 0 % VALUE -3276.8 …3276.7 - -

Defines (together with the next Units (4006)
parameter) the scaling applied to the Scale (4007)
PID controller’s actual values (PID1 +1000%
parameters 0128, 0130, and 0132).
• Units and scale are defined by 4009
parameters 4006 UNITS and 4007
UNIT SCALE.

4008

0% 100%
-1000%
Internal scale (%)

4009 100 % VALUE -3267.8 …3276.7 - -

Defines (together with the previous parameter) the scaling applied to the PID
controller’s actual values.
• Units and scale are defined by parameters 4006 UNITS and 4007 UNIT SCALE.
232 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4010 SET POINT SEL 0...32 1 0 
Defines the reference signal source for the PID controller.
• Parameter has no significance when the PID regulator is by-passed (see parameter
8121 REG BYPASS CTRL).
0 = KEYPAD – Control panel provides reference.
1 = AI1 – Analog input 1 provides reference.
2 = AI2 – Analog input 2 provides reference.
8 = COMM – Fieldbus provides reference.
9 = COMM+AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the
reference source. See Analog Input Reference Correction below.
10 = COMM*AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the
reference source. See Analog Input Reference Correction below.
11 = DI3U, 4D(RNC) – Digital inputs, acting as a motor potentiometer control, provide
reference.
• DI3 increases the speed (the U stands for “up”)
• DI4 decreases the reference (the D stands for “down”).
• Parameter 2205 ACCELER TIME 2 controls the reference signal’s rate of change.
• R = Stop command resets the reference to zero.
• NC = Reference value is not copied.
12 = DI3U, 4D(NC) – Same as DI3U, 4D(RNC) above, except:
• Stop command does not reset reference to zero. At restart the motor ramps up, at
the selected acceleration rate, to the stored reference.
14 = AI1+AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination
as the reference source. See Analog Input Reference Correction below.
15 = AI1*AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as
the reference source. See Analog Input Reference Correction below.
16 = AI1-AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as
the reference source. See Analog Input Reference Correction below.
17 = AI1/AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as
the reference source. See Analog Input Reference Correction below.
19 = INTERNAL – A constant value set using parameter 4011 provides reference.
 Actual signals and parameters 233

Group 40: Process PID set 1

Code Description Range Resolution Default S
Analog input reference correction
Parameter values 9, 10, and 14…17 use the formula in the following table.

Value Setting AI reference is calculated as following:

C+B C value + (B value - 50% of reference value)
C*B C value * (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value * 50% of reference value) / B value

Where:
• C = Main Reference value (= COMM for values 9, 10 and = AI1 for values 14…17).
• B = Correcting reference (= AI1 for values 9, 10 and = AI2 for values 14…17).
Example:
120
The figure shows the
17 (/)
reference source curves
100
for value settings 9, 10,
and 14…17, where: 80
• C = 25%.
• Parameter 4012 60 9, 14 (+)
SETPOINT MIN = 0.
• Parameter 4013 40 10, 15 (*)
SETPOINT MAX = 0.
20
• B varies along the
16 (-)
horizontal axis. 0
31 = DI4U, 5D(NC) – See 0 100% B
selection
DI3U,4D(NC).
32 = FREQ INPUT – Frequency limit.
4011 INTERNAL SETPNT -3276.8 … 3277.7% 0.1% 40.0%
Selects a constant value as a process PID controller reference, when parameter 4010
SET POINT SEL value is set to INTERNAL.
• Unit and range depend on the unit and scale defined by parameters 4006 UNITS
and 4007 UNIT SCALE.
234 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4012 SETPOINT MIN -500.0 … 500.0% 0.1% 0.0%
Defines the minimum value for the selected PID reference signal source. See
parameter 4010 SET POINT SEL. Value in percent.
Example: Analog input AI1 is selected as the PID reference source (value of
parameter 4010 is AI1). The reference minimum and maximum correspond to the 1301
MINIMUM AI1 and 1302 MAXIMUM AI1 settings as follows.
Ref Ref
MAX > MIN MIN > MAX
4013 4012
(MAX) (MIN)

4012 4013
(MIN) (MAX)
1301 1302 AI1 (%) 1301 1302 AI1 (%)

4013 SETPOINT MAX -500.0 … 500.0% 0.1% 100.0%

Defines the maximum value for the selected PID reference signal source. See
parameters 4010 SET POINT SEL and 4012 SETPOINT MIN. Value in percent.
4014 FBK SEL 1…13 1 1
Defines the PID controller feedback (actual signal).
• You can define a combination of two actual values (ACT1 and ACT2) as the
feedback signal.
• Use parameter 4016 ACT1 INPUT to define the source for actual value 1 (ACT1).
• Use parameter 4017 ACT2 INPUT to define the source for actual value 2 (ACT2).
1 = ACT1 – Actual value 1 (ACT1) provides the feedback signal.
2 = ACT1-ACT2 – ACT1 minus ACT2 provides the feedback signal.
3 = ACT1+ACT2 – ACT1 plus ACT2 provides the feedback signal.
4 = ACT1*ACT – ACT1 times ACT2 provides the feedback signal.
5 = ACT1/ACT2 – ACT1 divided by ACT2 provides the feedback signal.
6 = MIN (ACT1, 2) – The smaller of ACT1 or ACT2 provides the feedback signal.
7 = MAX (ACT1, 2) – The greater of ACT1 or ACT2 provides the feedback signal.
8 = sqrt(ACT1-2) – Square root of the value for ACT1 minus ACT2 provides the
feedback signal.
9 = sqA1 + sqA2 – Square root of ACT1 plus the square root of ACT2 provides the
feedback signal.
10 = sqrt(ACT1) – Square root of ACT1 provides the feedback signal.
11 = COMM FBK 1 – Signal 0158 PID COMM VALUE 1 provides the feedback signal.
12 = COMM FBK 2 – Signal 0159 PID COMM VALUE 2 provides the feedback signal.
13 = AVE(ACT1,2) – The average of ACT1 and ACT2 provides the feedback signal.
 Actual signals and parameters 235

Group 40: Process PID set 1

Code Description Range Resolution Default S
4015 FBK MULTIPLIER -32.768…32.767 0.001 0
Defines an extra multiplier for the PID FBK value defined by parameter 4014 FBK SEL.
• Used mainly in applications where the flow is calculated from the pressure
difference.
0 = NOT SELECTED.
-32.768…32.767 = Multiplier applied to the signal defined by parameter 4014 FBK
SEL.

Example: FBK = Multiplier × A1 – A2

4016 ACT1 INPUT 1…8 1 2 
Defines the source for actual value 1 (ACT1).
1 = AI 1 – Uses analog input 1 for ACT1.
2 = AI 2 – Uses analog input 2 for ACT1.
3 = CURRENT – Uses current for ACT1, scaled so:
• Min ACT1 = 0 current
• Max ACT1 = 2 x nominal current
4 = TORQUE – Uses torque for ACT1, scaled so:
• Min ACT1= -2 x nominal torque
• Max ACT1 = 2 x nominal torque
5 = POWER – Uses power for ACT1, scaled so:
• Min ACT1 = -2 x nominal power
• Max ACT1 = 2 x nominal power
6 = COMM ACT 1 – Uses value of signal 0158 PID COMM VALUE 1 for ACT1.
7 = COMM ACT 2 – Uses value of signal 0159 PID COMM VALUE 2 for ACT1.
8 = FREQ INPUT
4017 ACT2 INPUT 1…8 1 2 
Defines the source for actual value 2 (ACT2).
1 = AI 1 – Uses analog input 1 for ACT2.
2 = AI 2 – Uses analog input 2 for ACT2.
3 = CURRENT – Uses current for ACT2, scaled so:
• Min ACT2 = 0 current
• Max ACT2 = 2 x nominal current
4 = TORQUE – Uses torque for ACT2, scaled so:
• Min ACT2 = -2 x nominal torque
• Max ACT2 = 2 x nominal torque
5 = POWER – Uses power for ACT2, scaled so:
• Min ACT2 = -2 x nominal power
• Max ACT2 = 2 x nominal power
6 = COMM ACT 1 – Uses value of signal 0158 PID COMM VALUE 1 for ACT2.
7 = COMM ACT 2 – Uses value of signal 0159 PID COMM VALUE 2 for ACT2.
8 = FREQ INPUT – Frequency input.
236 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4018 ACT1 MINIMUM -1000 … 1000% 1% 0%
• Sets the minimum value for ACT1.
• Scales the source signal used as the actual value ACT1 (defined by parameter 4016
ACT1 INPUT ACT1 INPUT). For parameter 4016 values 6 (COMM ACT 1) and 7
(COMM ACT 2) scaling is not done.

Par. 4016 Source Source min. Source max.

1 Analog input 1 1301 MINIMUM AI1 1302 MAXIMUM AI1
2 Analog input 2 1304 MINIMUM AI2 1305 MAXIMUM AI2
3 Current 0 2 · nominal current
4 Torque -2 · nominal torque 2 · nominal torque
5 Power -2 · nominal power 2 · nominal power

• See the figure below: A= Normal; B = Inversion (ACT1 MINIMUM > ACT1
MAXIMUM)

ACT1 (%) ACT1 (%)

A B
4019 4018

4018 4019
Source Source
1301 1302 signal 1301 1302 signal
Source min. Source max. Source min. Source max.

4019 ACT1 MAXIMUM -1000 … 1000% 1% 100%

Sets the maximum value for ACT1.
• See 4018 ACT1 MINIMUM.
4020 ACT2 MINIMUM -1000 … 1000% 1% 0%
Sets the minimum value for ACT2.
• See 4018 ACT1 MINIMUM.
4021 ACT2 MAXIMUM -1000 … 1000% 1% 100%
Sets the maximum value for ACT2.
• See 4018 ACT1 MINIMUM.
 Actual signals and parameters 237

Group 40: Process PID set 1

Code Description Range Resolution Default S
4022 SLEEP SELECTION -11…11 - 0
Defines the control for the PID sleep function.
0 = NOT SEL – Disables the PID sleep control function.
1 = DI1 – Defines digital input 1 as the control for the PID sleep function.
• Activating the digital input activates the sleep function.
• De-activating the digital input restores PID control.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the control for the PID sleep
function.
• See DI1 above.
9…11 = SUPRV1 UNDER…SUPRV3 UNDER – The function is activated when
parameter 3201 SUPERV 1 PARAM stays over the high limit defined by parameter
3203 SUPERV 1 LIM HI.
The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025
WAKE-UP DEV are not effective. The sleep start and stop delay parameters 4024
PID SLEEP DELAY and 4026 WAKE-UP DELAY are effective.
7 = INTERNAL – Defines the output rpm/frequency, process reference, and process
actual value as the control for the PID sleep function. Refer to parameters 4025
WAKE-UP DEV and 4023 PID SLEEP LEVEL.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for the PID sleep
function.
• De-activating the digital input activates the sleep function.
• Activating the digital input restores PID control.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the control
for the PID sleep function.
• See DI1(INV) above.
-9…-11 = SUPRV1 UNDER…SUPRV3 UNDER – The function is activated when
parameter 3201 SUPERV 1 PARAM stays below the low limit defined by
parameter 3202 SUPERV 1 LIM LO.
The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025
WAKE-UP DEV are not effective. The sleep start and stop delay parameters 4024
PID SLEEP DELAY and 4026 WAKE-UP DELAY are effective.
238 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4023 PID SLEEP LEVEL 0.0 … 120.0 Hz 0.1 Hz 0.0 Hz
Sets the motor speed / frequency that enables the PID sleep function – a motor speed
/ frequency below this level, for at least the time period 4024 PID SLEEP DELAY
enables the PID sleep function (stopping the drive).
• Requires 4022 = 7 INTERNAL.
• See figure: A = PID output level; B = PID process feedback.
Reference Sleep boost time (4030)
Sleep boost step
(4031)

t
Selected process actual Wake-up delay
value (4026)

Wake-up level
deviation (4025)

t
Output
frequency
Control
tsd = Sleep delay panel:
(4024)
t < tsd tsd PID SLEEP

Sleep level
(4023)

Stop Start
t

4024 PID SLEEP DELAY 0.0 … 3600.0 s 0.1 s 60.0 s

Defines the delay for the sleep start function. See parameter 4023 PID SLEEP LEVEL.
When the motor speed falls below the sleep level, the counter starts. When the motor
speed exceeds the sleep level, the counter is reset.
• See 4023 PID SLEEP LEVEL above.
 Actual signals and parameters 239

Group 40: Process PID set 1

Code Description Range Resolution Default S
4025 WAKE-UP DEV 0.0 … 3276.7 0.1 0.0
Defines the wake-up deviation – a deviation from the setpoint greater than this value,
for at least the time period 4026 WAKE-UP DELAY, re-starts the PID controller.
• Parameters 4006 UNITS and
4007 UNIT SCALE define the E
units and scale.
• Parameter 4005 ERROR C
VALUE INV = 0, 4025 4026
Wake-up level = Setpoint – Setpoint
Wake-up deviation. 4025
• Parameter 4005 ERROR D
VALUE INV = 1, t
Wake-up level = Setpoint + 4026
Wake-up deviation.
F
• Wake-up level can be above or
below setpoint.
See the figure:
• C = Wake-up level when parameter 4005 ERROR VALUE INV = 1
• D = Wake-up level when parameter 4005 ERROR VALUE INV = 0
• E = Feedback is above wake-up level and lasts longer than 4026 WAKE-UP DELAY
– PID function wakes up.
• F = Feedback is below wake-up level and lasts longer than 4026 WAKE-UP DELAY
– PID function wakes up.
4026 WAKE-UP DELAY 0.00 … 60.00 s 0.01 s 0.50 s
Defines the wake-up delay –
a deviation from the setpoint greater than 4025 WAKE-UP DEV, for at least this time
period re-starts the PID controller.
• See 4023 PID SLEEP LEVEL above.
240 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4027 PID 1 PARAM SET -5…11 1 0
Defines how selections are made between PID set 1 and PID set 2.
PID parameter set selection. When set 1 is selected, parameters 4001…4026 are
used.
When set 2 is selected, parameters 4001…4026 are used.
0 = SET 1 – PID set 1 (parameters 4001…4026) is active.
1 = DI1 – Defines digital input 1 as the control for PID set selection.
• Activating the digital input selects PID set 2.
• De-activating the digital input selects PID set 1.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the control for PID set selection.
• See DI1 above.
7 = SET 2 – PID set 2 (parameters 4101…4126) is active.
8…11 = TIMER 1…4 – Defines the Timer as the control for the PID set selection (Timer
de-activated = PID set 1; Timer activated = PID set 2)
See parameter Group 36: Timed functions.
-1 = DI1(INV) – Defines an inverted digital input 1 as the control for PID set selection.
• Activating the digital input selects PID set 1.
• De-activating the digital input selects PID set 2.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the control
for PID set selection.
• See DI1(INV) above.
4028 PID OUT MIN -1000.0 … 1000.0% 1 = 0.1% -100.0%
Defines the minimum value of PID output.
4029 PID OUT MAX -1000.0 … 1000.0% 1 = 0.1% -100.0%
Defines the maximum value of PID output.
4030 SLEEP BOOST TIME 0.0 … 3600.0 s 1 = 0.1 s 0.0 s
Defines the boost time for the sleep boost step. See parameter 4031 SLEEP BOOST
STEP.
Referenc
4030 SLEEP
BOOST TIME
4031 SLEEP
BOOST STEP

4031 SLEEP BOOST 0.0 … 100.0% 1 = 0.1% 0.0%

STEP
When the drive is entering sleep mode, the reference (PID setpoint) is increased by
this percentage for the time defined by parameter 4030 SLEEP BOOST TIME.
4032 PID REF ACC TIME 0.0 … 1800.0 s 1 = 0.1 s 0.0 s
Defines the time for the reference (PID setpoint) increase from 0 to 100%.
Note: Parameters 4032…4036 are active even if the process PID set 2 (Group 41:
Process PID set 2) is used. Acceleration time
 Actual signals and parameters 241

Group 40: Process PID set 1

Code Description Range Resolution Default S
4033 PID REF DEC TIME 0.0 … 1800.0 s 1 = 0.1 s 0.0 s
Defines the time for the reference (PID setpoint) decrease from 100 to 0%.
4034 PID REF FREEZE NOT SEL
Freezes the input (reference, PID setpoint) of the process PID controller.
0 = NOT SEL – Not selected
1 = DI1 – Reference is frozen on the rising edge of digital input DI1.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
-1 = DI1(INV) – Reference is frozen on the falling edge of digital input DI1.
-2 = DI2(INV) – See selection DI1(INV).
-3 = DI3(INV) – See selection DI1(INV).
-4 = DI4(INV) – See selection DI1(INV).
-5 = DI5(INV) – See selection DI1(INV).
4035 PID OUT FREEZE NOT SEL
Freezes the output of the process PID controller.
0 = NOT SEL – Not selected
1 = DI1 – Output is frozen on the rising edge of digital input DI1
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
-1 = DI1(INV) – Output is frozen on the falling edge of digital input DI1.
-2 = DI2(INV) – See selection DI1(INV).
-3 = DI3(INV) – See selection DI1(INV).
-4 = DI4(INV) – See selection DI1(INV).
-5 = DI5(INV) – See selection DI1(INV).
4036 INTERNAL SETPNT2 -3276.8 … 3276.7 - -
Selects a constant value as the process PID controller reference, which becomes
active when parameter 4010 SET POINT SEL value is set to INTERNAL and setpoint
2 is selected with the input defined by parameter 4039 INT SETPNT SEL. Value in
percent.
4037 INTERNAL SETPNT3 -3276.8 … 3276.7 - -
Selects a constant value as the process PID controller reference, which becomes
active when parameter 4010 SET POINT SEL value is set to INTERNAL and setpoint
3 is selected with the input defined by parameter 4039 INT SETPNT SEL. Value in
percent.
4038 INTERNAL SETPNT4 -3276.8 … 3276.7 - -
Selects a constant value as the process PID controller reference, which becomes
active when parameter 4010 SET POINT SEL value is set to INTERNAL and setpoint
4 is selected with the input defined by parameter 4039 INT SETPNT SEL. Value in
percent.
242 Actual signals and parameters

Group 40: Process PID set 1

Code Description Range Resolution Default S
4039 INT SETPNT SEL NOT SEL
Selects the source for the selection of the internal setpoint used as the process PID
controller reference when parameter 4010 SET POINT SEL value is set to INTERNAL.
Example:
4010 SET POINT SEL = INTERNAL
4039 INT SETPNT SEL = DI2
Digital input DI2 = 1
-> 4012 SETPOINT MIN is used as the reference.
0 = NOT SEL – 4011 INTERNAL SETPNT is used as the reference.
1 = DI1
0 = 4011 INTERNAL SETPNT is used.
1 = 4036 INTERNAL SETPNT2 is used.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
7 = DI1,2 – Selects with digital inputs DI1 and DI2 which internal setpoint is used as
the reference. 1 = DI active, 0 = DI inactive.

DI1 DI2 Internal setpoint selected

0 0 4011 INTERNAL SETPNT
1 0 4036 INTERNAL SETPNT2
0 1 4037 INTERNAL SETPNT3
1 1 4038 INTERNAL SETPNT4

8 = DI2,3 – See selection DI1,2.

9 = DI3,4 – See selection DI1,2.
10 = DI4,5 – See selection DI1,2.
15 = TIMED FUNC 1
0 = 4011 INTERNAL SETPNT is used.
1 = 4036 INTERNAL SETPNT2 is used.
16 = TIMED FUNC 2 – See selection TIMED FUNC 1.
17= TIMED FUNC 3 – See selection TIMED FUNC 1.
18= TIMED FUNC 4 – See selection TIMED FUNC 1.
19 = TIMED FUN1&2 – Selects with TIMED FUNC 1 and TIMED FUNC 2 which
internal setpoint is used as the reference. 1 = timed function active, 0 = timed
function inactive.

TIMED FUNC 1 TIMED FUNC 2 Internal setpoint selected

0 0 4011 INTERNAL SETPNT
1 0 4036 INTERNAL SETPNT2
0 1 4037 INTERNAL SETPNT3
1 1 4038 INTERNAL SETPNT4
 Actual signals and parameters 243

 Group 41: Process PID set 2

This group defines second set of parameters used with the Process PID (PID1)
controller.
The operation of parameters 4101 ... 4139 is analogous with Process PID set 1
(PID1) parameters 4001…4039.
PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET.

Group 41: Process PID set 2

Code Description Range Resolution Default S
4101
...
4139 See parameters 4001…4039.

 Group 42: Ext / Trim PID

This group defines the parameters used for the second PID controller (PID2) of
ACS320.
The operation of parameters 4201 ... 4221 is analogous with Process PID set 1
(PID1) parameters 4001…4039.

Group 42: Ext / Trim PID

Code Description Range Resolution Default S
4201
...
4221 See parameters 4001…4021.
244 Actual signals and parameters

Group 42: Ext / Trim PID

Code Description Range Resolution Default S
4228 ACTIVATE -5…12 - 1
Defines the source for enabling the external PID function.
• Requires parameter 4230 TRIM MODE = 0 NOT SEL.
0 = NOT SEL – Disables external PID control.
1 = DI1 – Defines digital input 1 as the control for enabling external PID control.
• Activating the digital input enables external PID control.
• De-activating the digital input disables external PID control.
2…5 = DI2…DI5 – Defines digital input DI2…DI5 as the control for enabling external
PID control.
• See DI1 above.
7 = DRIVE RUN – Defines the start command as the control for enabling external PID
control.
• Activating the start command (drive is running) enables external PID control.
8 = ON – Defines the power-on as the control for enabling external PID control.
• Activating power to the drive enables external PID control.
9…12 = TIMER 1…4 – Defines the Timer as the control for enabling external PID
control (Timer active enables external PID control).
• See parameter Group 36: Timed functions.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for enabling external
PID control.
• Activating the digital input disables external PID control.
• De-activating the digital input enables external PID control.
-2…-5 = DI2(INV)…DI5(INV) – Defines an inverted digital input DI2…DI5 as the control
for enabling external PID control.
• See DI1(INV) above.
4229 OFFSET 0.0 … 100.0% 0.1% 0.0%
Defines the offset for the PID output.
• When PID is activated, output starts from this value.
• When PID is deactivated, output resets to this value.
• Parameter is not active when parameter 4230 TRIM MODE not = 0 (trim mode is not
active).
4230 TRIM MODE 0…2 1 0
Selects the type of trim, if any. Using the trim it is possible to combine a corrective
factor to the drive reference.
0 = NOT SEL – Disables the trim function.
1 = PROPORTIONAL – Adds a trim factor that is proportional to the rpm/Hz reference.
2 = DIRECT – Adds a trim factor based on the control loop’s maximum limit.
4231 TRIM SCALE -100.0 … 100.0% 0.1% 0.0%
Defines the multiplier (as a percent, plus or minus) used in the trim mode.
 Actual signals and parameters 245

Group 42: Ext / Trim PID

Code Description Range Resolution Default S
4232 CORRECTION SRC 1…2 1 1
Defines the trimming reference for the correction source.
1 = PID2 REF – Uses appropriate REF MAX (SWITCH A OR B)
• 1105 REF1 MAX when REF1 is active (A).
• 1108 REF2 MAX when REF2 is active (B).
2 = PID2 OUTPUT – Uses the absolute maximum speed or frequency (Switch C).

Ramped Ref Add

Switch Select
(par. 4230) Trim
Ext ref 1 Mul. Trimmed
Scale +
Mul. Ref
max (A) off X
X
Ext ref 2 prop or.
max (B) direct
Abs Max
Speed Freq
Select
(C) (par. 4232)
Trimming PID2 ref
PID2 ref PID 2 Trimming PID2 out
246 Actual signals and parameters

 Group 44: Pump protection

This group defines the parameters used for the set-up of pump protection.

Group 44: Pump protection

Code Description Range Resolution Default S
4401 INLET PROT CTRL NOT SEL
Enables, and selects the mode of, the primary supervision of pump/fan inlet pressure.
Note: Inlet protection is active only when the active reference is PID.
0 = NOT SEL – Primary inlet pressure supervision not used.
1 = ALARM – Detection of low inlet pressure generates an alarm on the control panel
display.
2 = PROTECT – Detection Measured inlet
of low inlet pressure pressure
generates an alarm on
the control panel 4407
display. The output of
the PI controller is 4403
ramped down 4405
(according to
parameter 4417 PID t
OUT DEC TIME) to the
forced reference (set PFA reference
by parameter 4008 (EXT 2) 4417
INLET FORCED REF).
The drive will revert to 4408
the original reference if
the pressure t
subsequently exceeds
the supervision level.
The diagram describes the inlet pressure supervision function.
3 = FAULT – Detection of low inlet pressure trips the drive on a fault.
4402 AI MEASURE INLET NOT SEL
Selects the analog input for pump/fan inlet pressure supervision.
0 = NOT SEL – No analog input selected.
1 = AI1 – Pump/fan inlet pressure monitored through analog input AI1.
2 = AI2 – See selection AI1.
4403 AI IN LOW LEVEL 0.00 … 100.00% 1 = 0.01% 0.00%
Sets the supervision limit for the primary inlet pressure measurement. If the value of
the selected input falls below this limit, the action defined by parameter 4401 INLET
PROT CTRL is taken after the delay set by parameter 4407 INLET CTRL DLY expires.
The range corresponds to 0…10 V or 0…20 mA on the analog input. With a bipolar
input, the absolute input value is considered.
4404 VERY LOW CTRL NOT SEL
Enables, and selects the mode of, the secondary inlet pressure supervision function.
The function uses the analog input selected by parameter 4402 AI MEASURE INLET.
0 = NOT SEL – Secondary inlet pressure supervision not used.
1 = STOP – Detection of very low inlet pressure stops the drive. The drive will start
again if the pressure exceeds the supervision level.
2 = FAULT – Detection of very low inlet pressure trips the drive on a fault.
 Actual signals and parameters 247

Group 44: Pump protection

Code Description Range Resolution Default S
4405 AI IN VERY LOW 0.00 … 100.00% 1 = 0.01% 0.00%
Supervision level for the secondary inlet pressure monitoring function. See parameter
4401 INLET PROT CTRL. Supervision level.
4406 DI STATUS INLET NOT SEL
Selects the digital input for connection of a pressure switch at the pump/fan inlet. The
“normal” state is 1 (active). If the selected input switches to 0 (inactive), the action
defined by parameter 4401 INLET PROT CTRL is executed after the delay set by
parameter 4407 INLET CTRL DLY expires.
0 = NOT SEL – No digital input selected.
1 = DI1 – Pump/fan inlet pressure monitored through digital input DI1.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
4407 INLET CTRL DLY 0.1 … 1800.0 s 1 = 0.1 s 60.0 s
Sets the delay after which the action defined by parameter 4401 INLET PROT CTRL is
taken on detection of low inlet pressure.
4408 INLET FORCED REF -100.0 … 100.0% 1 = 0.1% 0.0%
This reference is used after detection of low inlet pressure. See parameter 4401 INLET
PROT CTRL.
WARNING! Make sure that it is safe to continue operation using this reference.
248 Actual signals and parameters

Group 44: Pump protection

Code Description Range Resolution Default S
4409 OUTLET PROT NOT SEL
CTRL
Enables, and selects the mode of, the primary supervision of pump/fan outlet pressure.
Note: Outlet protection is active only when the active reference is PID.
0 = NOT SEL – Primary outlet pressure supervision not used.
1 = ALARM – Detection of high outlet pressure produces an alarm on the control panel
display.
2 = PROTECT – Measured outlet
Detection of high pressure
outlet pressure
produces an alarm 4415
on the control panel 4413
display. The output of 4411
the PI controller is
ramped down
(according to t
parameter 4417 PID
OUT DEC TIME) to EXT2 reference
the forced reference (from PID1OUT)
(set by parameter 4417
4416 OUTLET
FORCED REF). The 4416
drive will revert to the
original reference if t
the pressure
subsequently falls
below the supervision level.
The following diagram describes the outlet pressure supervision function.
3 = FAULT – Detection of high outlet pressure trips the drive on a fault.
4410 AI MEAS OUTLET NOT SEL
Selects the analog input for pump/fan outlet pressure supervision.
0 = NOT SEL – No analog input selected.
1 = AI1 – Pump/fan outlet pressure monitored through analog input AI1.
2 = AI2 – See selection AI1.
4411 AI OUT HI LEVEL 0.00 … 100.00% 1 = 0.01% 100.00%
Sets the supervision limit for the primary outlet pressure measurement. If the value of
the selected analog input exceeds this limit, the action defined by parameter 4409
OUTLET PROT CTRL is taken after a delay set with parameter 4415 OUTLET CTRL
DLY expires. Supervision level
4412 VERY HIGH CTRL NOT SEL
Enables, and selects the mode of, the secondary outlet pressure supervision function.
The function uses the analog input selected by parameter 4410 AI MEAS OUTLET.
0 = NOT SEL – Secondary outlet pressure monitoring not used.
1 = STOP – Detection of very high outlet pressure stops the drive. The drive will start
again if the pressure falls below the supervision level.
2 = FAULT – Detection of very high outlet pressure trips the drive on a fault.
4413 AI OUT VERY HIGH 0.00 … 100.00% 1 = 0.01% 100.00%
Supervision level for secondary outlet pressure monitoring function. See parameter
4409 OUTLET PROT CTRL. Supervision level
 Actual signals and parameters 249

Group 44: Pump protection

Code Description Range Resolution Default S
4414 DI STATUS OUTLET NOT SEL
Selects the digital input for connection of a pressure switch at the pump/fan outlet. The
“normal” state is 1 (active). If the selected input switches to 0 (inactive), the action
defined by parameter 4409 OUTLET PROT CTRL is taken after a delay set by
parameter 4415 OUTLET CTRL DLY expires.
0 = NOT SEL – No digital input selected.
1 = DI1 – Pump/fan outlet pressure monitored through digital input DI1.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
4415 OUTLET CTRL DLY 0.1 … 3600.0 s 1 = 0.1 s 60.0 s
Sets the delay after which the action defined by parameter 4409 OUTLET PROT CTRL
is taken on detection of high outlet pressure.
4416 OUTLET FORCED -100.0 … 100.0% 1 = 0.01% 0.0%
REF
This reference is used after detection of high outlet pressure. See parameter 4409
OUTLET PROT CTRL.
WARNING! Make sure that it is safe to continue operation using this reference.

4417 PID OUT DEC TIME 0.0 … 3800.0 s 1 = 0.1 s 60.0 s

PI controller ramp-down time. See selection PROTECT for parameters 4401 INLET
PROT CTRL and 4409 OUTLET PROT CTRL.
4418 APPL PROFILE CTL NOT SEL
This parameter and parameters 4419 PROFILE OUTP LIM and 4420 PROF LIMIT ON
DLY provide the Application profile protection feature, based on long-term monitoring
of an internal status signal. If the selected signal exceeds (and remains above) the
supervision limit for a longer time than the set delay (parameter 4420 PROF LIMIT ON
DLY), the internal status signal “PROFILE HIGH” is set to 1. The signal can be directed
to a relay output (see parameter Group 14: Relay outputs).
0 = NOT SEL – Not selected.
1 = CONTROL DEV1 – Signal 0126 PID 1 OUTPUT is monitored and compared to
parameter 4419 PROFILE OUTP LIM. Monitoring the deviation between the
reference and the actual value gives an indication of the general condition of the
pump, piping and valves.
2 = CONTROL DEV2 – Signal 0127 PID 2 OUTPUT is monitored and compared to
parameter 4419 PROFILE OUTP LIM. Monitoring the deviation between the
reference and the actual value gives an indication of the general condition of the
pump, piping and valves.
3 = APPL OUTPUT – Signal 0116 APPL BLK OUTPUT is monitored and compared to
parameter 4419 PROFILE OUTP LIM. The signal constantly remaining at 100%
may indicate a leak in the output piping.
4419 PROFILE OUTP LIM -500.0 … 500.0% 1 = 0.1% 100.0%
Supervision limit for the Application profile protection. See also description in
parameter 4418 APPL PROFILE CTL.
250 Actual signals and parameters

Group 44: Pump protection

Code Description Range Resolution Default S
4420 PROF LIMIT ON DLY 0.00 … 100.00 h 1 = 0.01 h 0.00 h
Delay time for the Application profile protection. See also description in parameter
4418 APPL PROFILE CTL.
4421 PIPEFILL ENABLE NOT SEL
Enables the Precharge function, which calculates reference steps.
0 = NOT SEL – Not enabled.
1 = DI1 – When DI1 is active (1), the Precharge function is active when the drive is
started. If DI1 becomes inactive (0) before the Precharge function is finished,
normal PID control is enabled.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
7 = ACTIVE – The Precharge function is active at every start-up.
-1 = DI1(INV) – When DI1 is inactive (0), the Precharge function is active when the
drive is started. If DI1 becomes active (1) before the Precharge function is finished,
normal PID control is enabled.
-2 = DI2(INV) – See selection DI1(INV).
-3 = DI3(INV) – See selection DI1(INV).
-4 = DI4(INV) – See selection DI1(INV).
-5 = DI5(INV) – See selection DI1(INV).
4422 PIPEFILL STEP 0.0 … 100.0% 1 = 0.1% 0.0%
Defines the speed step used in the Precharge function. The PID reference ramp time
is specified by parameter 4032 PID REF ACC TIME.
The speed step is added to the reference after the time defined by parameter 4424
ACT CHANGE DELAY has elapsed and the change in feedback defined by parameter
4423 REQ ACT CHANGE has not been reached.
• Speed step in percent of the maximum speed output
4423 REQ ACT CHANGE 0.0 … 100.0% 1 = 0.1% 0.0%
Defines the requested change in process feedback during the time that is set by
parameter 4424 ACT CHANGE DELAY.
If the requested change in the feedback is not reached, 4422 PIPEFILL STEP is added
to the speed reference.
• Value in percent of the maximum speed.
4424 ACT CHANGE 0.1 … 6000.0 s 1 = 0.1 s 0.0 s
DELAY
Defines the time that is waited after the feedback value is compared with the old
feedback value.
If parameter 4423 REQ ACT CHANGE is measured in the feedback value, the speed
reference stays as it is. If REQ ACT CHANGE is not seen in the feedback value, the
value of parameter 4422 PIPEFILL STEP is added to the speed reference.
 Actual signals and parameters 251

Group 44: Pump protection

Code Description Range Resolution Default S
4425 PID ENABLE DEV 0.0 … 100.0% 1 = 0.1% 0.1%
Defines the level when the Precharge function is disabled and PID is enabled. When
the level is reached, PID is enabled. PID is executed as parameterized. If reference
ramp times are set, they are used.
• Value in percent of the maximum feedback.
4426 PIPEFILL TIMEOUT 1 … 60000 s 1=1s NOT SEL
Defines the maximum time the Precharge function is allowed to operate. If this time
elapses, PID is preset and PID is allowed to run as it is parameterized – with or without
reference ramps.
0 = NOT SEL - 1…60000 s: Max. Precharge operating time

 Group 45: Energy saving

This group defines the set-up for calculation and optimization of energy savings.
Note: The values of saved energy parameters 0174 SAVED KWH, 0175 SAVED
MWH, 0176 SAVED AMOUNT 1, 0177 SAVED AMOUNT 2 and 0178 SAVED CO2
are derived from subtracting the drive's energy consumed from the direct-on-line
(DOL) consumption calculated on the basis of parameter 4508 PUMP POWER. As
such, the accuracy of the values is dependent on the accuracy of the power estimate
entered in that parameter.

Group 45: Energy saving

Code Description Range Resolution Default S
4501 ENERGY OFF
OPTIMIZER
Enables or disables the energy optimizer, which optimizes the flux so that the total
energy consumption and motor noise level are reduced when the drive operates below
the nominal load. The total efficiency (motor and drive) can be improved by 1…10%
depending on load torque and speed.
0 = OFF – Disabled.
1 = ON – Enabled.
4502 ENERGY PRICE 0.00 … 655.35 1 = 0.1 0.00
(Currency) (Currency)
Price of energy per kWh. Used for reference when energy savings are calculated. See
parameters 0174 SAVED KWH, 0175 SAVED MWH, 0176 SAVED AMOUNT 1, 0177
SAVED AMOUNT 2 and 0178 SAVED CO2 (reduction in carbon dioxide emissions in
tn).
4507 CO2 CONV FACTOR 0.0 … 10.0 tn/MWh 1 = 0.1 0.5 tn/MWh
tn/MWh
Conversion factor for converting energy into CO2 emissions (kg/kWh or tn/MWh).
Used for multiplying the saved energy in MWh to calculate the value of parameter
0178 SAVED CO2 (reduction in carbon dioxide emissions in tn).
252 Actual signals and parameters

Group 45: Energy saving

Code Description Range Resolution Default S
4508 PUMP POWER 0.0 … 1000.0% 1 = 0.1% 100.0%
Pump power when connected directly to supply (DOL). Used for reference when
energy savings are calculated. See parameters 0174 SAVED KWH, 0175 SAVED
MWH, 0176 SAVED AMOUNT 1, 0177 SAVED AMOUNT 2 and 0178 SAVED CO2.
It is possible to use this parameter as the reference power also for other applications
than pumps. The reference power can also be some other constant power than a
motor connected directly on-line.
4509 ENERGY RESET DONE
Resets energy calculators 0174 SAVED KWH, 0175 SAVED MWH, 0176 SAVED
AMOUNT 1, 0177 SAVED AMOUNT 2 and 0178 SAVED CO2.
0 = DONE – Reset not requested (normal operation).
1 = RESET – Reset energy counters. The value reverts automatically to DONE.
 Actual signals and parameters 253

 Group 46: Pump cleaning

This group defines the set-up for pump cleaning.

Group 46: Pump cleaning

Code Description Range Resolution Default S
4601 PUMP CLEAN TRIG NOT SEL
Defines how the Pump cleaning function is triggered. The pump cleaning sequence
consists of forward and reverse “steps”.

Forward

4602 t
4603

Reverse

4607 4605 4604 4606 4604 4605 4604

4608

WARNING! Before enabling the Pump cleaning function ensure it is safe to

perform the Pump cleaning sequence with the connected equipment.
Notes:
• The Pump cleaning function overrides parameter 1003 DIRECTION.
• The Pump cleaning function observes the maximum forward and reverse
frequencies (parameters 2007 MINIMUM FREQ and 2008 MAXIMUM FREQ).
• The Pump cleaning function always uses acceleration time 2 (parameter 2205
ACCELER TIME 2) and deceleration time 2 (parameter 2206 DECELER TIME 2).
• The drive must be ready and its Run enable signal must be present before the Pump
cleaning function sequence can start.
0 = NOT SEL – No triggering source defined.
1 = DI1 – Trigger on the rising edge of digital input DI1.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
254 Actual signals and parameters

Group 46: Pump cleaning

Code Description Range Resolution Default S
7 = DI1/SUP1OVR – Pump cleaning is started by rising edge of digital input DI1 or
SUPRV1 OVER, not both at the same time. See parameter Group 32: Supervision.
8 = DI2/SUP1OVR – See selection DI1/SUP1OVR.
9 = DI3/SUP1OVR – See selection DI1/SUP1OVR.
10 = DI4/SUP1OVR – See selection DI1/SUP1OVR.
11 = DI5/SUP1OVR – See selection DI1/SUP1OVR.
12 = SUPRV1 OVER – Trigger on SUPRV1 OVER (parameter 1401 RELAY OUTPUT
1). See parameter Group 32: Supervision.
13 = DRIVE START – Trigger when the drive receives a start command.
14 = TIMER TRIG – Pump cleaning sequence is started periodically at intervals
defined by parameter 4607 TRIG TIME.
-1 = DI1(INV) – Trigger on the falling edge of digital input DI1.
-2 = DI2(INV) – See selection DI1(INV).
-3 = DI3(INV) – See selection DI1(INV).
-4 = DI4(INV) – See selection DI1(INV).
-5 = DI5(INV) – See selection DI1(INV).
-7 = DI1(INV)S1O – Enable on the falling edge of digital input DI1, trigger on SUPRV1
OVER (parameter 1401 RELAY OUTPUT 1). See parameter Group 32:
Supervision.
-8 = DI2(INV)S1O – See selection DI1(INV)S1O.
-9 = DI3(INV)S1O – See selection DI1(INV)S1O.
-10 = DI4(INV)S1O – See selection DI1(INV)S1O.
-11 = DI5(INV)S1O – See selection DI1(INV)S1O.
4602 FWD STEP 0.0 … 100.0% 1 = 0.1% 0.0%
Defines the forward step frequency for the pump cleaning sequence in percent of the
nominal motor frequency (parameter 9907 MOTOR NOM FREQ).
4603 REV STEP 0.0 … 100.0% 1 = 0.1% 0.0%
Defines the reverse step frequency for the pump cleaning sequence in percent of the
nominal motor frequency (parameter 9907 MOTOR NOM FREQ).
4604 OFF TIME 0.0 … 1000.0 s 1 = 0.1 s 0.0 s
Defines the length of the interval between forward and reverse steps in the pump
cleaning sequence in seconds.
4605 FWD TIME 0.0 … 1000.0 s 1 = 0.1 s 0.0 s
Defines the duration of each forward step in the pump cleaning sequence in seconds.
4606 REV TIME 0.0 … 1000.0 s 1 = 0.1 s 0.0 s
Defines the duration of each reverse step in the pump cleaning sequence in seconds.
4607 TRIG TIME 0.0 … 200.0 h 1 = 0.1 h 0.0 h
Defines the time for setting TIMER TRIG of parameter 4601 PUMP CLEAN TRIG.
4608 COUNT 0…100 1=1 0
Number of steps to be performed in the pump cleaning sequence.
 Actual signals and parameters 255

 Group 52: Panel comm

This group defines the communication settings for the control panel port on the drive.
Normally, when using the supplied control panel, there is no need to change settings
in this group.
In this group, parameter modifications take effect on the next power-up.

Group 52: Panel comm

Code Description Range Resolution Default S
5201 STATION ID 1…247 1 1
Defines the address of the drive. Two units with the same address are not allowed on-
line.
• Range: 1…247
5202 BAUD RATE 9.6 … 115.2 kbits/s - 9.6 kbits/s
Defines the transfer rate of the link.
9.6
19.2
38.4
57.6
115.2
5203 PARITY 0…3 1 0
Defines the use of parity and stop bit(s). The same setting must be used in all on-line
stations.
0 = 8N1 – 8 data bits, no parity, one stop bit.
1 = 8N2 – 8 data bits, no parity, two stop bits.
2 = 8E1 – 8 data bits, even parity indication bit, one stop bit.
3 = 8O1 – 8 data bits, odd parity indication bit, one stop bit.
5204 OK MESSAGES 0…65535 1 -
Number of valid messages received by the drive. During normal operation, this number
increases constantly.
5205 PARITY ERRORS 0…65535 1 -
Number of characters with a parity error received from the Modbus link. If the number
is high, check that the parity settings of the devices connected on the bus are the
same.
Note: High electromagnetic noise levels generate errors.
5206 FRAME ERRORS 0…65535 1 -
Number of characters with a framing error received by the Modbus link. If the number
is high, check that the communication speed settings of the devices connected on the
bus are the same.
Note: High electromagnetic noise levels generate errors.
5207 BUFFER 0…65535 1 -
OVERRUNS
Number of characters which overflow the buffer, in other words, number of characters
which exceed the maximum message length, 128 bytes.
256 Actual signals and parameters

Group 52: Panel comm

Code Description Range Resolution Default S
5208 CRC ERRORS 0…65535 1 -
Number of messages with a CRC (cyclic redundancy check) error received by the
drive. If the number is high, check CRC calculation for possible errors.
Note: High electromagnetic noise levels generate errors.

 Group 53: EFB protocol

This group defines set-up variables used for an embedded fieldbus (EFB)
communication protocol. Refer to communication protocol documentation for more
information on these parameters.

Group 53: EFB protocol

Code Description Range Resolution Default S
5301 EFB PROTOCOL ID 0000 … FFFF hex 1 0000 hex
Contains the identification and program revision of the protocol.
Note: You can reset this parameter only with parameter 9802 COMM PROT SEL.
• Format XXYY hex, where XX = protocol ID and YY = program revision of the
protocol.
5302 EFB STATION ID 0…65535 1 1 
Defines the address of the device. Two units with the same address are not allowed
on-line.
5303 EFB BAUD RATE 1.2 … 76.8 kbits/s - 9.6 kbits/s
Defines the transfer rate of the link.
1.2 kbits/s
2.4 kbits/s
4.8 kbits/s
9.6 kbits/s
19.2 kbits/s
38.4 kbits/s
57.6 kbits/s
76.8 kbits/s
5304 EFB PARITY 0…3 0
Defines the use of parity and stop bit(s) and the data length. The same setting must be
used in all on-line stations.
0 = 8 NONE 1 – 8 data bits, no parity, one stop bit.
1 = 8 NONE 2 – 8 data bits, no parity, two stop bits.
2 = 8 EVEN 1 – 8 data bits, even parity, one stop bit.
3 = 8 ODD 1 – 8 data bits, odd parity, one stop bit.
 Actual signals and parameters 257

Group 53: EFB protocol

Code Description Range Resolution Default S
5305 EFB CTRL PROFILE 0…2 1 0
Selects the communication profile. See section Communication profiles on page 337.
0 = ABB DRV LIM – Operation of Control/Status words conforms to ABB Drives Profile.
1 = DCU PROFILE – Operation of Control/Status words conforms to 32-bit DCU
Profile.
2 = ABB DRV FULL – Operation of Control/Status words conforms to ABB Drives
Profile.
5306 EFB OK MESSAGES 0…65535 1 0
Number of valid messages received by the drive. During normal operation, this number
increases constantly.
5307 EFB CRC ERRORS 0…65535 1 0
Number of messages with a CRC (cyclic redundancy check) error received by the
drive. If the number is high, check CRC calculation for possible errors.
Note: High electromagnetic noise levels generate errors.
5308 EFB UART ERRORS 0…65535 1 0
Number of messages with a character error received by the drive.
5309 EFB STATUS 0…7 1 0
Status of the EFB protocol.
0 = IDLE – EFB protocol is configured, but not receiving any messages.
1 = EXECUT INIT – EFB protocol is initializing.
2 = TIME OUT – A time-out has occurred in the communication between the network
master and the EFB protocol.
3 = CONFIG ERROR – EFB protocol has a configuration error.
4 = OFF-LINE – EFB protocol is receiving messages that are NOT addressed to this
drive.
5 = ON-LINE – EFB protocol is receiving messages that are addressed to this drive.
6 = RESET– EFB protocol is performing a hardware reset.
7 = LISTEN ONLY – EFB protocol is in listen-only mode.
5310… EFB PAR 10… 0…9999 1 Protocol
5320 EFB PAR 20 dep.
5321 MDB DATA IN 1 0…9999 1 0
Modbus register 40013 - Read only. Supported by STD Modbus only.
5322 MDB DATA IN 2 0…9999 1 0
Modbus register 40014 - Read only. Supported by STD Modbus only.
5323 MDB DATA OUT 1 0…9999 1 0
Modbus register 40080 - Write only. Supported by STD Modbus only.
5324 MDB DATA OUT 2 0…9999 1 0
Modbus register 40081 - Write only. Supported by STD Modbus only.
5325 MDB DATA OUT 13 0…9999 1 0
Modbus register 40082 - Write only. Supported by STD Modbus only.
5326 MDB DATA OUT 4 0…9999 1 0
Modbus register 40083 - Write only. Supported by STD Modbus only.
258 Actual signals and parameters

Group 53: EFB protocol

Code Description Range Resolution Default S
5327 MDB DATA OUT 5 0…9999 1 0
Modbus register 40084 - Write only. Supported by STD Modbus only.
5328 MDB DATA OUT 6 0…9999 1 0
Modbus register 40085 - Write only. Supported by STD Modbus only.
5329 MDB DATA OUT 7 0…9999 1 0
Modbus register 40086 - Write only. Supported by STD Modbus only.
5330 MDB DATA OUT 8 0…9999 1 0
Modbus register 40087 - Write only. Supported by STD Modbus only.
5331 MDB DATA OUT 9 0…9999 1 0
Modbus register 40088 - Write only. Supported by STD Modbus only.
5332 MDB DATA OUT 10 0…9999 1 0
Modbus register 40089 - Write only. Supported by STD Modbus only.

 Group 64: Load analyzer

This group defines the settings for the load analyzing function for peak value and
amplitude. See section Load analyzer on page 136.

Group 64: Load analyzer

Code Description Range Resolution Default S
6401 PVL SIGNAL 101…178 103
Defines the signal logged for peak value. Parameter index in
Group 01: Operating data. For example, 102 = 0102 SPEED.
6402 PVL FILTER TIME 0.0 … 120.0 s 1 = 0.1 s 0.1 s
Defines the filter time for peak value logging. Filter time
6403 LOGGERS RESET NOT SEL
Defines the source for the reset of loggers.
0 = NOT SEL – No reset selected.
1 = DI1 – Reset loggers on the rising edge of DI1.
2 = DI2 – See selection DI1.
3 = DI3 – See selection DI1.
4 = DI4 – See selection DI1.
5 = DI5 – See selection DI1.
7 = RESET – Reset loggers. Parameter is set to NOT SEL.
-1 = DI1(INV) – Reset loggers on the falling edge of DI1.
-2 = DI2(INV) – See selection DI1(INV).
-3 = DI3(INV) – See selection DI1(INV).
-4 = DI4(INV) – See selection DI1(INV).
-5 = DI5(INV) – See selection DI1(INV).
6404 AL2 SIGNAL 101…178 103
Defines the signal logged for amplitude logger 2. Parameter index in Group 01:
Operating data. For example, 102 = 0102 SPEED.
 Actual signals and parameters 259

Group 64: Load analyzer

Code Description Range Resolution Default S
6405 AL2 SIGNAL BASE - -
Defines the base value from which the percentage distribution is calculated.
Representation and default value depends on the signal selected with parameter 6404
AL2 SIGNAL.
6406 PEAK VALUE - -
Detected peak value of the signal selected with parameter 6401 PVL SIGNAL.
6407 PEAK TIME 1 0 … 65535 d 1=1d 0d
Date of the peak value detection. Day on which the peak value was detected.
Format: Date if the real time clock is operating. / The number of days elapsed after the
power-on if the real time clock is not used, or was not set.
6408 PEAK TIME 2 00:00:00 … 23:59:58 00:00:00
Time of the peak value detection.
6409 CURRENT AT PEAK 0.0 … 6553.5 A 1 = 0.1 A 0.0 A
Current at the moment of the peak value
6410 UDC AT PEAK 0 … 65535 V 1=1V 0V
DC voltage at the moment of the peak value
6411 FREQ AT PEAK 0.0 … 6553.5 Hz 1 = 0.1 Hz 0.0 Hz
Output frequency at the moment of the peak value
6412 TIME OF RESET 1 0 … 65535 d 1=1d 0d
Last reset date of the peak logger and amplitude logger 2. Day of the last reset.
Format: Date if the real time clock is operating. / Number of days elapsed after the
power-on if the real time clock is not used, or was not set.
6413 TIME OF RESET 2 00:00:00 … 23:59:58 00:00:00
Last reset time of the peak logger and amplitude logger 2.
6414 AL1RANGE0TO10 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 0…10% distribution
6415 AL1RANGE10TO20 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 10…20% distribution
6416 AL1RANGE20TO30 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 20…30% distribution
6417 AL1RANGE30TO40 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 30…40% distribution
6418 AL1RANGE40TO50 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 40…50% distribution
6419 AL1RANGE50TO60 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 40…50% distribution
6420 AL1RANGE60TO70 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 40…50% distribution
260 Actual signals and parameters

Group 64: Load analyzer

Code Description Range Resolution Default S
6421 AL1RANGE70TO80 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 40…50% distribution
6422 AL1RANGE80TO90 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 40…50% distribution
6423 AL1RANGE90TO 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 1 (current in percent of nominal current) 40…50% distribution
6424 AL2RANGE0TO10 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 0…10% distribution
6425 AL2RANGE10TO20 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 10…20% distribution
6426 AL2RANGE20TO30 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 20…30% distribution
6427 AL2RANGE30TO40 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 30…40% distribution
6428 AL2RANGE40TO50 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 40…50% distribution
6429 AL2RANGE50TO60 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 50…60% distribution
6430 AL2RANGE60TO70 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 60…70% distribution
6431 AL2RANGE70TO80 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 70…80% distribution
6432 AL2RANGE80TO90 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 80…90% distribution
6433 AL2RANGE90TO 0.0 … 100.0% 1 = 0.1% 0.0%
Amplitude logger 2 (selection with parameter 6404) 90…100% distribution
 Actual signals and parameters 261

 Group 81: PFA control

This group defines a Pump and Fan Alternation (PFA) mode of operation. The major
features of PFA are:
• The ACS320 controls the motor of pump no. 1, varying the motor speed to control
the pump capacity. This motor is the speed regulated motor.
• Direct line connections power the motor of pump no. 2 and pump no. 3, etc. The
ACS320 switches pump no. 2 (and then pump no. 3, etc.) on and off as needed.
These motors are auxiliary motors. Use of the MREL-01 relay output module is
required for control of pump no. 2 and no. 3.
• The ACS320 PID control uses two signals: a process reference and an actual
value feedback. The PID controller adjusts the speed (frequency) of the first pump
such that the actual value follows the process reference.
• When demand (defined by the process reference) exceeds the first motor’s
capacity (user defined as a frequency limit), the PFA automatically starts an
auxiliary pump. The PFA also reduces the speed of the first pump to account for
the auxiliary pump’s addition to total output. Then, as before, the PID controller
adjusts the speed (frequency) of the first pump such that the actual value follows
the process reference. If demand continues to increase, PFA adds additional
auxiliary pumps, using the same process.
• When demand drops, such that the first pump speed falls below a minimum limit
(user defined by a frequency limit), the PFA automatically stops an auxiliary
pump. The PFA also increases the speed of the first pump to account for the
auxiliary pump’s missing output.
• An Interlock function (when enabled) identifies off-line (out of service) motors, and
the PFA skips to the next available motor in the sequence.
An Autochange function (when enabled and with the appropriate switchgear)
equalizes duty time between the pump motors. Autochange periodically increments
the position of each motor in the rotation – the speed regulated motor becomes the
last auxiliary motor, the first auxiliary motor becomes the speed regulated motor, etc.
262 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
8103 REFERENCE STEP 0.0 … 100.0% 0.1% 0.0%
1
Sets a percentage value that is added to the process reference.
• Applies only when at least one auxiliary (constant speed) motor is running.
• Default value is 0%.
Example: An ACS320 operates three parallel pumps that maintain water pressure in a
pipe.
• Parameter 4011 INTERNAL SETPNT sets a constant pressure reference that con-
trols the pressure in the pipe.
• The speed regulated pump operates alone at low water consumption levels.
• As water consumption increases, first one constant speed pump operates, then, the
second.
• As flow increases, the pressure at the output end of the pipe drops relative to the
pressure measured at the input end. As auxiliary motors step in to increase the flow,
the adjustments below correct the reference to more closely match the output pres-
sure.
• When the first auxiliary pump operates, increase the reference with parameter 8103
REFERENCE STEP 1.
• When both auxiliary pumps operate, increase the reference with parameter 8103
REFERENCE STEP 1 + parameter 8104 REFERENCE STEP 2.
• When three auxiliary pumps operate, increase the reference with parameter 8103
REFERENCE STEP 1 + parameter 8104 REFERENCE STEP 2 + parameter 8105
REFERENCE STEP 3.
8104 REFERENCE STEP 0.0 … 100.0% 0.1% 0.0%
2
Sets a percentage value that is added to the process reference.
• Applies only when at least two auxiliary (constant speed) motors are running.
• See parameter 8103 REFERENCE STEP 1.
8105 REFERENCE STEP 0.0 … 100.0% 0.1% 0.0%
3
Sets a percentage value that is added to the process reference.
• Applies only when at least three auxiliary (constant speed) motors are running.
• See parameter 8103 REFERENCE STEP 1.
 Actual signals and parameters 263

Group 81: PFA control

Code Description Range Resolution Default S
8109 START FREQ 1 0.0 … 500.0 Hz 0.1 Hz 60.0
Sets the frequency limit used to start the first auxiliary motor. The first auxiliary motor
starts if:
• No auxiliary motors are run- f (Hz) 8115
ning.
fMAX
• ACS320 output frequency
exceeds the limit: (8109)+1
8109 START FREQ 1 + 1 Hz. 8109
• Output frequency stays A
above a relaxed limit 8112
(8109 START FREQ 1 - 1 Hz) B A
fMIN
for at least the time: 8115 t
AUX MOT START D.
After the first auxiliary motor
starts: C
• Output frequency decreases 1
t
by the value = 0
(8109 START FREQ 1) -
(8112 LOW FREQ 1).
• In effect, the output of the speed regulated motor drops to compensate for the input
from the auxiliary motor.
See the figure, where:
A = (8109 START FREQ 1) - (8112 LOW FREQ 1)
B = Output frequency increase during the start delay.
C = Diagram showing auxiliary motor’s run status as frequency increases (1 = On).
Note: 8109 START FREQ 1 value must be between:
• 8112 LOW FREQ 1
• (2008 MAXIMUM FREQ) -1.
8110 START FREQ 2 0.0 … 500.0 Hz 0.1 Hz 60.0
Sets the frequency limit used to start the second auxiliary motor.
• See parameter 8109 START FREQ 1 for a complete description of the operation.
The second auxiliary motor starts if:
• One auxiliary motor is running.
• ACS320 output frequency exceeds the limit: 8110 START FREQ 2 + 1.
• Output frequency stays above the relaxed limit (8110 START FREQ 2 - 1 Hz) for at
least the time: 8115 AUX MOT START D.
264 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
8111 START FREQ 3 0.0 … 500.0 Hz 0.1 Hz 60.0
Sets the frequency limit used to start the third auxiliary motor.
• See parameter 8109 START FREQ 1 1for a complete description of the operation.
The third auxiliary motor starts if:
• Two auxiliary motors are running.
• ACS320 output frequency exceeds the limit: 8111 START FREQ 3 + 1 Hz.
• Output frequency stays above the relaxed limit (8111 START FREQ 3 - 1 Hz) for at
least the time: 8115 AUX MOT START D.
8112 LOW FREQ 1 0.0 … 500.0 Hz 0.1 Hz 25.0
Sets the frequency limit used to stop the first auxiliary motor. The first auxiliary motor
stops if:
• First auxiliary motor is running f (Hz)
alone.
• ACS320 output frequency fMAX
drops below the limit:
8109
8112 LOW FREQ 1 - 1.
• Output frequency stays below A
8112 A
the relaxed limit (8112)- 1
(8112 LOW FREQ 1 + 1 Hz)
fMIN
for at least the time: 8116 B t
AUX MOT STOP D.
After the first auxiliary motor 8116
stops:
• Output frequency increases C
by the value =
1
(8109 START FREQ 1) - t
(8112 LOW FREQ 1). 0

• In effect, the output of the speed regulated motor increases to compensate for the
loss of the auxiliary motor.
See the figure, where:
• A = (8109 START FREQ 1) - (8112 LOW FREQ 1)
• B = Output frequency decrease during the stop delay.
• C = Diagram showing auxiliary motor’s run status as frequency decreases (1 = On).
• Grey path = Shows hysteresis – if time is reversed, the path backwards is not the
same. For details on the path for starting, see the diagram at 8109 START FREQ 1.
Note: Low Frequency 1 value must be between:
• (2007 MINIMUM FREQ).
• 8109 START FREQ 1
 Actual signals and parameters 265

Group 81: PFA control

Code Description Range Resolution Default S
8113 LOW FREQ 2 0.0 … 500.0 Hz 0.1 Hz 25.0
Sets the frequency limit used to stop the second auxiliary motor.
• See 8112 LOW FREQ 1 for a complete description of the operation.
The second auxiliary motor stops if:
• Two auxiliary motors are running.
• Drive output frequency drops below the limit: 8113 LOW FREQ 2 - 1.
• Output frequency stays below the relaxed limit (8113 LOW FREQ 2 + 1 Hz) for at
least the time: 8116 AUX MOT STOP D.
8114 LOW FREQ 3 0.0 … 500.0 Hz 0.1 Hz 25.0
Sets the frequency limit used to stop the third auxiliary motor.
• See 8112 LOW FREQ 1 for a complete description of the operation.
The third auxiliary motor stops if:
• Three auxiliary motors are running.
• ACS320 output frequency drops below the limit: 8114 LOW FREQ 3 - 1.
• Output frequency stays below the relaxed limit (8114 LOW FREQ 3 + 1 Hz) for at
least the time: 8116 AUX MOT STOP D.
8115 AUX MOT START D 0.0 … 3600.0 s 0.1 s; 1 s 5.0 s
Sets the Start delay for the auxiliary motors.
• The output frequency must remain above the start frequency limit (parameter 8109,
8110, or 8111) for this time period before the auxiliary motor starts.
• See 8109 START FREQ 1 for a complete description of the operation.
8116 AUX MOT STOP D 0.0 … 3600.0 s 0.1 s; 1 s 3.0 s
Sets the Stop delay for the auxiliary motors.
• The output frequency must remain below the low frequency limit (parameter 8112,
8113, or 8114) for this time period before the auxiliary motor stops.
• See 8112 LOW FREQ 1 for a complete description of the operation.
266 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
8117 NR OF AUX MOT 0…4 (5 with TO) 1=1 1 
Sets the number of auxiliary motors. Each auxiliary motor requires a relay output,
which the drive uses to send start/stop signals.
The Autochange function, if used, requires an additional relay output for the speed reg-
ulated motor.
The following describes the set-up of the required relay outputs.
Relay outputs
As noted above, each auxiliary motor requires a relay output, which the drive uses to
send start/stop signals. The following describes how the drive keeps track of motors
and relays.
The drive provides one relay output RO1. An external relay output module can be
added to provide relay outputs RO2…RO4.
Note: If five auxiliary motors are used (Autochange disabled), use transistor output TO
in addition to relay outputs RO1…RO4. Note that max. voltage at TO is 30 V DC.
Parameters 1401…1403 and 1410 define, respectively, how relays RO1…RO4 are
used – the parameter value 31 (PFA) defines the relay as used for PFA.
The drive assigns auxiliary motors to relays in ascending order. If the Autochange
function is disabled, the first auxiliary motor is the one connected to the first relay with
a parameter setting = 31 (PFA), and so on.
If the Autochange function is used, the assignments rotate. Initially, the speed regu-
lated motor is the one connected to the first relay with a parameter setting = 31 (PFA),
the first auxiliary motor is the one connected to the second relay with a parameter set-
ting = 31 (PFA), and so on. The fourth auxiliary motor uses the same reference step,
low frequency and start frequency values as the third auxiliary motor. Number of auxil-
iary motors.

ACS320 ACS320
Relay logic

Standard PFC mode

PFC with Autochange mode
 Actual signals and parameters 267

Group 81: PFA control

Code Description Range Resolution Default S
The table below shows the PFA motor assignments for some typical settings in the
relay output parameters (1401…1403 and 1410), where the settings are either = 31 (),
or =X (anything but 31), and where the Autochange function is disabled (8118
AUTOCHNG INTERV = 0).

Parameter setting Relay assignment

1401 1402 1403 1410 8117 Autochange disabled
RO1 RO2 RO3 RO4
31 X X X 1 Aux. X X X
31 31 X X 2 Aux. Aux. X X
31 31 31 X 3 Aux. Aux. Aux. X
X 31 31 X 2 X Aux. Aux. X
31 31 X X 1* Aux. Aux. X X
* = One additional relay output for the PFC that is in use. One motor is in “sleep” when the other
is rotating.

The table below shows the PFA motor assignments for some typical settings in the
relay output parameters (1401…1403 and 1410), where the settings are either = 31 (),
or =X (anything but 31), and where the Autochange function is enabled (8118
AUTOCHNG INTERV > 0).

Parameter setting Relay assignment

1401 1402 1403 1410 8117 Autochange enabled
RO1 RO2 RO3 RO4
31 31 X X 1 PFA PFA X X
31 31 31 X 2 PFA PFA PFA X
X 31 31 X 1 X PFA PFA X
31 31 X X 0** PFA PFA X X
** = No auxiliary motors, but the Autochange function is in use. Working as a standard PID-
control.
268 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
8118 AUTOCHNG INTERV 0.1 … 336.0 h 1 = 0.1 h NOT SEL
Controls operation of the Autochange function and sets the interval between changes.
The Autochange time interval only applies to the time when the speed regulated motor
is running.
See parameter 8119 AUTOCHNG LEVEL for an overview of the Autochange function.
The drive always coasts to stop when the Autochange function is performed. The
Autochange enabled selection requires parameter 8120 INTERLOCKS > 0.
WARNING! When enabled, the Autochange function requires the interlocks (8120
INTERLOCKS > 0) enabled. During the Autochange function the power output is
interrupted and the drive coasts to stop, preventing damage to the contacts.

ACS320
Relay logic

PFC with Autochange mode

-0.1 = TEST MODE – Forces the interval to value 36…48 s.

0.0 = NOT SEL – Disables the Autochange function.
The operating time interval (the time when the start signal is on) between automatic
motor changes.
 Actual signals and parameters 269

Group 81: PFA control

Code Description Range Resolution Default S
8119 AUTOCHNG LEVEL 0.0 … 100.0% 0.1% 50.0%
Sets an upper limit, as a percent of output capacity, for the autochange logic. When the
output from the PID/PFA control block exceeds this limit, the Autochange function is
prevented. For example, use this parameter to deny the Autochange function when the
Pump-Fan system is operating near maximum capacity.
Autochange overview
The purpose of the autochange operation is to equalize duty time between multiple
motors used in a system. At each autochange operation:
• A different motor takes a turn connected to the ACS320 output – the speed regu-
lated motor.
• The starting order of the other motors rotates.
The Autochange function requires:
• External switchgear for changing the drive’s output power connections.
• Parameter 8120 INTERLOCKS = value > 0.
The Autochange function is performed when:
• The running time since the previous autochange operation reaches the time set by
8118 AUTOCHNG INTERV.
• The PFA input is below the level set by this parameter, 8119 AUTOCHNG LEVEL.
Note: The ACS320 always coasts to stop when autochange operation is performed.
In an autochange operation, the Autochange function does all of the following (see the
figure below):
• Initiates a change when the PID Output A
running time, since the last 4PFA
autochange operation, 100%
reaches 8118 AUTOCHNG 2PFA
INTERV, and PFA input is 8119
below limit 8119 3PFA
3PFA
AUTOCHNG LEVEL.
4PFA
• Stops the speed regulated 2PFA
motor.
1PFA t
• Switches off the contactor
of the speed regulated 8122
motor. 8118 8118
• Increments the starting B
order counter, to change A = Area above 8119 AUTOCHNG LEVEL – autochange
operation not allowed.
the starting order for the B = Autochange operation occurs.
motors. 1PFA, etc. = PID output associated with each motor.
• Identifies the next motor in
line to be the speed regulated motor.
• Switches off the above motor’s contactor, if the motor was running. Any other run-
ning motors are not interrupted.
• Switches on the contactor of the new speed regulated motor. The autochange
switchgear connects this motor to the ACS320 power output.
• Delays motor start for the time 8122 PFA START DELAY.
270 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
• Starts the speed regulated motor.
• Identifies the next constant speed motor in the rotation.
• Switches the above motor on, but only if the new speed regulated motor had been
running (as a constant speed motor) – This step keeps an equal number of motors
running before and after autochange operation.
• Continues with a normal PFA operation.
Starting order counter Output
The operation of the starting-order frequency
2 aux
No aux 1 aux
counter: motors motor motors
• The relay output parameter defi- fMAX
nitions (1401…1403 and 1410)
establish the initial motor
sequence. (The lowest parame-
ter number with a value 31
(PFA) identifies the relay con-
nected to 1PFA, the first motor, Area
and so on.) autochange
• Initially, 1PFA = speed regulated is allowed PID output
motor, 2PFA = 1st auxiliary
8119 100%
motor, etc.
• The first autochange operation
shifts the sequence to: 2PFA = speed regulated motor, 3PFA = 1st auxiliary motor,
…, 1PFA = last auxiliary motor.
• The next autochange operation shifts the sequence again, and so on.
• If the autochange operation cannot start a needed motor because all inactive motors
are interlocked, the drive displays an alarm (2015 PFC I LOCK).
• When the ACS320 power supply is switched off, the counter preserves the current
autochange rotation positions in permanent memory. When power is restored, the
autochange rotation starts at the position stored in memory.
• If the PFA relay configuration is changed (or if the PFA enable value is changed), the
rotation is reset. (See the first bullet above.)
 Actual signals and parameters 271

Group 81: PFA control

Code Description Range Resolution Default S
8120 INTERLOCKS 0…5 1 4
Defines operation of the Interlock function. When the Interlock function is enabled:
• An interlock is active when its command signal is absent.
• An interlock is inactive when its command signal is present.
The drive will not start if a start command occurs when the speed regulated motor’s
interlock is active – the control panel displays alarm 2015 PFC I LOCK.
Wire each Interlock circuit as follows:
• Wire a contact of the motor’s On/Off switch to the Interlock circuit – the drive’s PFA
logic can then recognize that the motor is switched off, and start the next available
motor.
• Wire a contact of the motor thermal relay (or other protective device in the motor cir-
cuit) to the Interlock input – the drive’s PFA logic can then recognize that a motor
fault is activated and stop the motor.
0 = NOT SEL – Disables the Interlock function. All digital inputs are available for other
purposes.
• Requires parameter 8118 AUTOCHNG INTERV = 0 (The Autochange function
must be disabled if the Interlock function is disabled.)
1 = DI1 – Enables the Interlock function, and assigns a digital input (starting with DI1)
to the interlock signal for each PFA relay. These assignments are defined in the
following table and depend on:
The number of PFA relays (number of parameters 1401…1403 and 1410) with value =
31 (PFA)
The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and other-
wise enabled).

No. PFA relays Autochange disabled (8118) Autochange enabled (8118)

0 DI1: Speed Reg Motor Not allowed
DI2…DI5: Free
1 DI1: Speed Reg Motor DI1: First PFA Relay
DI2: First PFA Relay DI2…DI5: Free
DI3…DI5: Free
2 DI1: Speed Reg Motor DI1: First PFA Relay
DI2: First PFA Relay DI2: Second PFA Relay
DI3: Second PFA Relay DI3…DI5: Free
DI4…DI5: Free
3 DI1: Speed Reg Motor DI1: First PFA Relay
DI2: First PFA Relay DI2: Second PFA Relay
DI3: Second PFA Relay DI3: Third PFA Relay
DI4: Third PFA Relay DI4…DI5: Free
DI5…DI5: Free
4 DI1: Speed Reg Motor DI1: First PFA Relay
DI2: First PFA Relay DI2: Second PFA Relay
DI3: Second PFA Relay DI3: Third PFA Relay
DI4: Third PFA Relay DI4: Fourth PFA Relay
DI5: Fourth PFA Relay DI5…DI5: Free

Note: MREL-01 required for PFA relays 2, 3 and 4.

272 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
2 = DI2 – Enables the Interlock function, and assigns a digital input (starting with DI2)
to the interlock signal for each PFA relay. These assignments are defined in the
following table and depend on:
• The number of PFA relays (number of parameters 1401…1403 and 1410) with
value = 31 (PFA).
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and
otherwise enabled).

No. PFA relays Autochange disabled (8118) Autochange enabled (8118)

0 DI1: Free Not allowed
DI2: Speed Reg Motor
DI3…DI5: Free
1 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFA Relay
DI3: First PFA Relay DI3…DI5: Free
DI4…DI5: Free
2 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFA Relay
DI3: First PFA Relay DI3: Second PFA Relay
DI4: Second PFA Relay DI4…DI5: Free
DI5…DI5: Free
3 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFA Relay
DI3: First PFA Relay DI3: Second PFA Relay
DI4: Second PFA Relay DI4: Third PFA Relay
DI5: Third PFA Relay DI5…DI5: Free
4 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFA Relay
DI3: First PFA Relay DI3: Second PFA Relay
DI4: Second PFA Relay DI4: Third PFA Relay
DI5: Third PFA Relay DI5: Fourth PFA Relay

Note: MREL-01 required for PFA relays 2, 3 and 4.

3 = DI3 – Enables the Interlocks function, and assigns a digital input (starting with DI3)
to the interlock signal for each PFA relay. These assignments are defined in the
following table and depend on:
• The number of PFA relays (number of parameters 1401…1403 and 1410) with
value = 31 (PFA).
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and
otherwise enabled).
 Actual signals and parameters 273

Group 81: PFA control

Code Description Range Resolution Default S

No. PFA relays Autochange disabled (8118) Autochange enabled (8118)

0 DI1…DI2: Free Not allowed
DI3: Speed Reg Motor
DI4…DI5: Free
1 DI1…DI2: Free DI1…DI2: Free
DI3: Speed Reg Motor DI3: First PFA Relay
DI4: First PFA Relay DI4…DI5: Free
DI5…DI5: Free
2 DI1…DI2: Free DI1…DI2: Free
DI3: Speed Reg Motor DI3: First PFA Relay
DI4: First PFA Relay DI4: Second PFA Relay
DI5: Second PFA Relay DI5…DI5: Free
3 DI1…DI2: Free DI1…DI2: Free
DI3: Speed Reg Motor DI3: First PFA Relay
DI4: First PFA Relay DI4: Second PFA Relay
DI5: Second PFA Relay DI5: Third PFA Relay
4 Not allowed DI1…DI2: Free
DI3: First PFA Relay
DI4: Second PFA Relay
DI5: Third PFA Relay

Note: MREL-01 required for PFA relays 2, 3 and 4.

4 = DI4 – Enables the Interlock function, and assigns a digital input (starting with DI4)
to the interlock signal for each PFA relay. These assignments are defined in the
following table and depend on:
• The number of PFA relays (number of parameters 1401…1403 and 1410) with
value = 31 (PFA).
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0)

No. PFA relays Autochange disabled (8118) Autochange enabled (8118)

0 DI1…DI3: Free Not allowed
DI4: Speed Reg Motor
DI5…DI5: Free
1 DI1…DI3: Free DI1…DI3: Free
DI4: Speed Reg Motor DI4: First PFA Relay
DI5: First PFA Relay DI5…DI5: Free
2 DI1…DI3: Free DI1…DI3: Free
DI4: Speed Reg Motor DI4: First PFA Relay
DI5: First PFA Relay DI5: Second PFA Relay
3 Not allowed DI1…DI3: Free
DI4: First PFA Relay
DI5: Second PFA Relay
4 Not allowed Not allowed
274 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
5 = DI5 – Enables the Interlock function, and assigns a digital input (starting with DI5)
to the interlock signal for each PFA relay. These assignments are defined in the
following table and depend on:
• The number of PFA relays (number of parameters 1401…1403 and 1410) with value
= 31 (PFA).
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and
otherwise enabled).

No. PFA relays Autochange disabled (8118) Autochange enabled (8118)

0 DI1…DI4: Free Not allowed
DI5: Speed Reg Motor
1 DI1…DI4: Free DI1…DI4: Free
DI5: Speed Reg Motor DI5: First PFA Relay
2 Not allowed DI1…DI4: Free
DI5: First PFA Relay
3…5 Not allowed Not allowed

8121 REG BYPASS CTRL 0…1 1 0

Selects the Regulator by- fOUT
pass control. When
f MAX
enabled, the Regulator
by-pass control provides
a simple control mecha-
nism without a PID regu- 8110
lator.
8109
• Use the Regulator by-
pass control only in
special applications. 8113
0 = NO – Disables the
Regulator by-pass 8112
control. The drive fMIN
uses the normal PFA
reference: 1106 4014
REF2 SELECT. A B C (%)
1 = YES – Enables the A = No auxiliary motors running
Regulator by-pass
B = One auxiliary motor running
control.
C = Two auxiliary motors running
• The process PID
regulator is
bypassed.
Actual value of PID is used as the PFA reference (input). Normally EXT REF2 is
used as the PFA reference.
• The drive uses the feedback signal defined by 4014 FBK SEL (or 4114) for the
PFA frequency reference.
• The figure shows the relation between the control signal 4014 FBK SEL (or 4114)
and the speed regulated motor’s frequency in a three-motor system.
 Actual signals and parameters 275

Group 81: PFA control

Code Description Range Resolution Default S
Example: In the diagram below, the pumping station’s outlet flow is controlled by the
measured inlet flow (A).

3 Contactors
Mains 3~ 3
P1
ACS320
3 P2 3
M
P3 3 3~
Outlet
3
P1 pipe1
A
Sewage
M
tank
3~ Outlet
P2 pipe2
Inlet pipe
M
3~
Outlet
P3 pipe3

8122 PFA START DELAY 0.00 … 10.00 s 0.01 s 0.50 s

Sets the start delay for speed regulated motors in the system. Using the delay, the
drive works as follows:
• Switches on the contactor of the speed regulated motor – connecting the motor to
the drive power output.
• Delays motor start for the time 8122 PFA START DELAY.
• Starts the speed regulated motor.
• Starts auxiliary motors. See parameter 8115 AUX MOT START D for delay.
Warning! Motors equipped with star-delta starters require a PFA start delay.
• After the drive relay output switches a motor On, the star-delta starter must switch to
the star-connection and then back to the delta-connection before the drive applies
power.
• So, the PFA start delay must be longer than the time setting of the star-delta starter.
276 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
8123 PFA ENABLE 0…3 - 0 
Sets the start delay for speed regulated motors in the system. Using the delay, the
drive works as follows:
• Switches on the contactor of the speed regulated motor – connecting the motor to
the drive power output.
• Delays motor start for the time 8122 PFA START DELAY.
• Starts the speed regulated motor.
• Starts auxiliary motors. See parameter 8115 AUX MOT START D for delay.
WARNING! Motors equipped with star-delta starters require a PFA start delay.
•After the drive relay output switches a motor On, the star-delta starter must
switch to the star-connection and then back to the delta-connection before the drive
applies power.
• So, the PFA start delay must be longer than the time setting of the star-delta starter.
1 = ACTIVE – PFA control enabled.
2 = SPFC ACTIVE – SPFC control enabled. The soft pump and fan control is used for
alternation applications where lower pressure peaks are desirable when a new
auxiliary motor is started.
3 = SPFC+AUTOCHG – SPFC control with autochange is enabled. Autochange with
soft pump and fan control (SPFC) is active only when auxiliary motors are not
running. The speed regulated motor is alternated according to the autochange
logic.
 Actual signals and parameters 277

Group 81: PFA control

Code Description Range Resolution Default S
8124 ACC IN AUX STOP 0.0 … 1800.0 s 0.1 s 0.0
Sets the PFA acceleration time for a zero-to-maximum frequency ramp. This PFA
acceleration ramp:
• Applies to the speed regulated motor, when an auxiliary motor is switched off.
• Replaces the acceleration ramp defined in Group 22: Accel / Decel.
• Applies only until the output of the regulated motor increases by an amount equal to
the output of the switched off auxiliary motor. Then the acceleration ramp defined in
Group 22: Accel / Decel applies.
0 = NOT SEL
0.1…1800 = Activates this function using the value entered as the acceleration time.
f OUT

A
B

8125 8124
t

Aux.
Motor
1
t
0

• A = speed regulated motor accelerating using Group 22: Accel/Decel parameters

(2202 or 2205).
• B = speed regulated motor decelerating using Group 22: Accel/Decel parameters
(2203 or 2206).
• At aux. motor start, speed regulated motor decelerates using parameter 8125 DEC
IN AUX START.At aux. motor stop, speed regulated motor accelerates using param-
eter 8124 ACC IN AUX STOP.
8125 DEC IN AUX START 0.0 … 1800.0 s 0.1 s 0.0
Sets the PFA deceleration time for a maximum-to-zero frequency ramp. This PFA
deceleration ramp:
• Applies to the speed regulated motor, when an auxiliary motor is switched on.
• Replaces the deceleration ramp defined in Group 22: Accel/Decel.
• Applies only until the output of the regulated motor decreases by an amount equal to
the output of the auxiliary motor. Then the deceleration ramp defined in Group 22:
Accel/Decel applies.
0 = NOT SEL
0.1…1800 = Activates this function using the value entered as the acceleration time.
278 Actual signals and parameters

Group 81: PFA control

Code Description Range Resolution Default S
8126 TIMED 0…4 1 0
AUTOCHANGE
Sets the Autochange function with timer. When enables, the Autochange function is
controlled with the timer functions.
0 = NOT SEL.
1 = TIMER 1 – Enables the Autochange function when Timer 1 is active.
2…4 TIMER 2…4 – Enables the Autochange function when Timer 2…4 is active.
8127 MOTORS 1…7 1 1 
Sets the actual number of PFA controlled motors (maximum 6 motors, 1 speed regu-
lated, 3 connected direct-on-line and 3 spare motors).
• This value includes also the speed regulated motor.
• This value must be compatible with number of relays allocated to PFA if the Auto-
change function is used.
• If Autochange function is not used, the speed regulated motor does not need to
have a relay output allocated to PFA but it needs to be included in this value.
8128 AUX START ORDER
Sets the start order of the auxiliary motors.
1 = EVEN RUNTIME – Time sharing is active. Evens out the cumulative run time of the
auxiliary motors. The start order depends on the run times: The auxiliary motor
whose cumulative run time is shortest is started first, then the motor whose
cumulative run time is the second shortest etc. When the demand drops, the first
motor to be stopped is the one whose cumulative run time is longest.
2 = RELAY ORDER – The start order is fixed to be the order of the relays.

 Group 98: Options

This group configures for options, in particular, enabling serial communication with
the drive.

Group 98: Options

Code Description Range Resolution Default S
9802 COMM PROT SEL 0…10 1 1
Selects the communication protocol.
0 = NOT SEL – No communication protocol selected.
1 = STD MODBUS – The drive communicates with Modbus through the EIA-485
channel (X1-communications, terminal).
• See also Group 53: EFB protocol.
2 = N2 – Enables fieldbus communication with the drive using Metasys N2 protocol
through the EIA-485 serial link (X1-communications terminal).
3 = FLN – Enables fieldbus communication with the drive using FLN protocol through
the EIA-485 serial link (X1-communications terminal).
5 = BACNET – Enables fieldbus communication with the drive using BACnet protocol
through the EIA-485 serial link (X1-communications terminal).
10 = MODBUS RS232
 Actual signals and parameters 279

Default values with different macros

When application macro is changed (9902 APPLIC MACRO), the software updates
the parameter values to their default values. The table below shows the parameter
default values for different macros. For other parameters, the default values are the
same for all macros. See the parameter list starting on page 148.
Index Name/ HVAC SUPPLY FAN RETURN FAN CLNG TWR CONDENSER BOOSTER PUMP
Selection DEFAULT FAN PUMP ALTERNA
9902 APPLIC 1 = HVAC 2 = SUPPLY 3 = RETURN 4 = CLNG 5= 6= 7 = PUMP
MACRO DEFAULT FAN FAN TWR FAN CONDENSER BOOSTER ALTERNA
PUMP
1001 EXT1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1
COMMANDS
1002 EXT2 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1
COMMANDS
1003 DIRECTION 1= 1= 1 = FORWARD 1 = 1 = FORWARD 1 = FORWARD 1 = FORWARD
FORWARD FORWARD FORWARD
1102 EXT1/EXT2 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1
SEL
1103 REF1 SELECT 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1
1106 REF2 SELECT 19 = 19 = 19 = PID1OUT 19 = 19 = PID1OUT 19 = 19 =
PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT
1201 CONST 3 = DI3 3 = DI3 3 = DI3 3 = DI3 3 = DI3 3 = DI3 0 = NOT SEL
SPEED SEL
1304 MINIMUM AI2 20.0% 20.0% 20.0% 20.0% 20.0% 20.0% 20.0%
1401 RELAY 1 = READY 7= 7 = STARTED 1 = READY 1 = READY 1 = READY 31 = PFA
OUTPUT 1 STARTED
1601 RUN ENABLE 0 = NOT SEL 2 = DI2 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL
1805 DO SIGNAL 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN
2008 MAXIMUM 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz
FREQ
2201 ACC/DEC 1/2 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL
SEL
2202 ACCELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 10.0 s 10.0 s
TIME 1
2203 DECELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 10.0 s 10.0 s
TIME 1
3019 COMM FAULT 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s
TIME
4001 GAIN 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4002 INTEGRATION 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
TIME
4101 GAIN 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4102 INTEGRATION 3.0 s 3.0 s 3.0 s 3.0 s 60.0 s 3.0 s 3.0 s
TIME
8116 AUX MOT 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
STOP D
8118 AUTOCHNG 0.0 = 0.0 = 0.0 = 0.0 = 0.0 = 0.0 = 0.0 =
INTERV NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
8123 PFA ENABLE 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 1 = ACTIVE
280 Actual signals and parameters

Index Name/ INT TIMER INTTIMER CS FLOATING DUAL DL SP PID CS E-BYPASS HAND
Selection PNT SETPPID CONTROL
9902 APPLIC 8 = INT TIMER 9 = INT 10 = 11 = DUAL 12 = DL SP 13 = BYPASS 14 = HAND
MACRO TIMER CS FLOATING SETPPID PID CS CONTROL
PNT
1001 EXT1 11 = TIMER 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 0 = NOT SEL
COMMANDS 1
1002 EXT2 1 = TIMER 1 0 = NOT SEL 1 = DI1 1 = DI1 1 = DI1 1 = DI1 0 = NOT SEL
COMMANDS
1003 DIRECTION 1 = FORWARD 1 = FORWARD 1 = FORWARD 1 = FORWARD 1 = FORWARD 1 = FORWARD 1 = FORWARD
1102 EXT1/EXT2 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 2 = DI2 0 = EXT1 0 = EXT1
SEL
1103 REF1 SELECT 1 = AI1 0 = KEYPAD 30 = 1 = AI1 1 = AI1 1 = AI1 1 = AI1
DI4U,5D
1106 REF2 SELECT 19 = 2 = AI2 19 = 19 = 19 = 19 = PID1OUT 2 = AI2
PID1OUT PID1OUT PID1OUT PID1OUT
1201 CONST 0 = NOT SEL 15 = TIMER 3 = DI3 0 = NOT SEL 10 = DI4,5 0 = NOT SEL 0 = NOT SEL
SPEED SEL 1
1304 MINIMUM AI2 20.0% 20% 20% 20.0% 20.0% 20.0% 20.0%
1401 RELAY 7= 7 = STARTED 7 = STARTED 7 = STARTED 1 = READY 7 = STARTED 1 = READY
OUTPUT 1 STARTED
1601 RUN ENABLE 2 = DI2 2 = DI2 2 = DI2 2 = DI2 0 = NOT SEL 2 = DI2 0 = NOT SEL
1805 DO SIGNAL 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN
2008 MAXIMUM 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz
FREQ
2201 ACC/DEC 1/2 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL
SEL
2202 ACCELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s
TIME 1
2203 DECELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s
TIME 1
3019 COMM FAULT 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s
TIME
4001 GAIN 2.5 1.0 2.5 2.5 2.5 2.5 1.0
4002 INTEGRATION 3.0 s 60.0 s 3.0 s 3.0 s 3.0 s 3.0 s 60.0 s
TIME
4101 GAIN 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4102 INTEGRATION 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
TIME
8116 AUX MOT 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
STOP D
8118 AUTOCHNG 0.0 = 0.0 = NOT 0.0 = NOT 0.0 = NOT 0.0 = NOT 0.0 = NOT SEL 0.0 = NOT
INTERV NOT SEL SEL SEL SEL SEL SEL
8123 PFA ENABLE 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL
 Actual signals and parameters 281

Index Name/ E-CLIPSE AC500

Selection MODBUS
9902 APPLIC 15 = ECLIPSE 21 = AC500
MACRO MODBUS
1001 EXT1 10 = COMM 10 = COMM
COMMANDS
1002 EXT2 10 = COMM 0 = NOT SEL
COMMANDS
1003 DIRECTION 1 = FORWARD 1 = FORWARD
1102 EXT1/EXT2 0 = EXT1 8 = COMM
SEL
1103 REF1 SELECT 1 = AI1 8 = COMM
1106 REF2 SELECT 19 = PID1OUT 19 = PID1OUT
1201 CONST 0 = NOT SEL 3 = DI3
SPEED SEL
1304 MINIMUM AI2 20.0% 20.0%
1401 RELAY 7 = STARTED 1 = READY
OUTPUT 1
1601 RUN ENABLE 7 = COMM 7 = COMM
1805 DO SIGNAL 2 = RUN 2 = RUN
2008 MAXIMUM 50.0 Hz 50.0 Hz
FREQ
2201 ACC/DEC 1/2 0 = NOT SEL 0 = NOT SEL
SEL
2202 ACCELER 30.0 s 30.0 s
TIME 1
2203 DECELER 30.0 s 30.0 s
TIME 1
3019 COMM FAULT 10.0 s 10.0 s
TIME
4001 GAIN 2.5 2.5
4002 INTEGRATION 3.0 s 3.0 s
TIME
4101 GAIN 2.5 2.5
4102 INTEGRATION 3.0 s 3.0 s
TIME
8116 AUX MOT 3.0 s 3.0 s
STOP D
8118 AUTOCHNG 0.0 = NOT SEL 0.0 = NOT SEL
INTERV
8123 PFA ENABLE 0 = NOT SEL 0 = NOT SEL
282 Actual signals and parameters
 Fieldbus control 283

12
Fieldbus control
Contents of this chapter
The chapter describes how the drive can be controlled by external devices over a
communication network using embedded fieldbus.

System overview
The drive can be connected to an external control system via embedded fieldbus.
The embedded fieldbus supports Modbus RTU, BACnet®, Metasys® N2 and
APOGEE® FLN protocols.
Embedded fieldbus connection is either RS-232 (control panel connector X2) or
EIA-485 (I/O terminals 23…26). The maximum length of the communication cable
with RS-232 is restricted to 3 meters.
• RS-232 is designed for a point-to-point application (a single master controlling
one slave).
• EIA-485 is designed for a multipoint application (a single master controlling one or
more slaves).
284 Fieldbus control

Fieldbus
controller

Fieldbus
Other
Drive devices

RS-232 Modbus
panel connector
Embedded
fieldbus
connection or
EIA-485.
EIA-485
I/O terminals 23…26

Data flow
Control word (CW)
References Process I/O (cyclic)
Status word (SW)
Actual values
Service messages (acyclic)
Parameter R/W

The drive can be set to receive all of its control information through the fieldbus
interface, or the control can be distributed between the fieldbus interface and other
available sources, for example, digital and analog inputs.
 Fieldbus control 285

 Control interface
In general, the basic control interface between the fieldbus system and the drive
consists of:
Protocol Control Interface Reference for more information
Modbus • Output Words The content of these words is defined by profiles. For
– Control word details on the profiles used, see
Modbus protocol technical data on page 336.
– Reference1
– Reference2
• Input Words
– Status word
– Actual value 1
– Actual value 2
– Actual value 3
– Actual value 4
– Actual value 5
– Actual value 6
– Actual value 7
– Actual value 8
N2 • Binary output objects N2 protocol technical data
• Analog output objects
• Binary input objects
• Analog input objects
FLN • Binary output points FLN protocol technical data
• Analog output points
• Binary input points
• Analog input points
BACnet • Device management BACnet protocol technical data
• Binary output objects
• Analog output objects
• Binary input objects
• Analog input objects

Note: The words “output” and “input” are used as seen from the fieldbus controller
point of view. For example an output describes data flow from the fieldbus controller
to the drive and appears as an input from the drive point of view.

Planning
Network planning should address the following questions:
• What types and quantities of devices must be connected to the network?
• What control information must be sent down to the drives?
• What feedback information must be sent from the drives to the controlling
system?
286 Fieldbus control

Mechanical and electrical installation – EFB

WARNING! Connections should be made only while the drive is disconnected

from the power source.

Drive terminals 23…26 are for EIA-485 communications.

• Use Belden 9842 or equivalent. Belden 9842 is a dual twisted, shielded pair cable
with a wave impedance of 120 Ω.
• Use one of these twisted shielded pairs for the EIA-485 link. Use this pair to
connect all A (-) terminals together and all B (+) terminals together.
• Use one of the wires in the other pair for the logical ground (terminal 26), leaving
one wire unused.
• Do not directly ground the EIA-485 network at any point. Ground all devices on
the network using their corresponding grounding terminals.
• As always, the grounding wires should not form any closed loops, and all the
devices should be grounded to a common ground.
• Connect the EIA-485 link in a daisy-chained bus, without dropout lines.
• To reduce noise on the network, terminate the EIA-485 network using 120 Ω
resistors at both ends of the network. Use jumper J701 to connect or disconnect
the termination resistors. See below wiring diagram. This circuit provides pull-up
active termination resistors.
• For configuration information see the following:
- below.
- Activate drive control functions – EFB on page 292.
- The appropriate EFB protocol specific technical data. For example, Modbus
protocol technical data on page 336.
 Fieldbus control 287

Preferred Wiring Diagram

ACS320: EIA-485
Terminal Block - X1C

A - Negative
SCR Screen

B+ Positive
Jumper J701
See note 5

AGND
23 24 25 26

PREFERRED WIRING:
4 Conductor with Shield

Notes:
1. Use 4 Conductor cable - 2 twisted pair.
Tie 3rd and 4th wire (2nd pair) to AGND:X1-C26.
See note 2: Shield
2. Tie shield wires together at Drive -
Do not terminate at SCR (Shield)
3. Terminate shield ONLY at “Ground” terminal
See note 3: Ground G R - +
in the Building Automation Controller.
4. Terminate AGN wire at “Reference” terminal See note 4: Reference/Common
in the Building Automation Controller.
5. Set jumper J701 to OFF. See jumper position details on page 55. Building Automation Controller
BUS termination is an active network.
Pull Up and Pull Down (BIAS) resistors are on board in the ACS320 drive.

Alternate Wiring Diagram

ACS320: EIA-485
Terminal Block - X1C
A - Negative
SCR Screen

B+ Positive

Jumper J701
See note 2
AGND

23 24 25 26

ALTERNATE WIRING:
2 Conductor with Shield

Notes:
1. 2 Conductor cable - Tie Shield Wires to AGND:X1-C26
Do not terminate at SCR (Shield) G R - +
2. Set jumper J701 to OFF. See jumper position details on page 55.
BUS termination is an active network: See note 3: Reference/Common
Pull Up and Pull Down (BIAS) resistors are on board in the ACS320 drive.
Building Automation Controller
3. Terminate Shield at the “Reference” terminal
in the Building Automation Controller.
288 Fieldbus control

Communication set-up – EFB

 Serial communication selection
To activate the serial communication, set parameter 9802 COMM PROT SEL =
• 1 (STD MODBUS)
• 2 (N2)
• 3 (FLN)
• 5 (BACNET).
Note: If you cannot see the desired selection on the panel, your drive does not have
that protocol software in the application memory.

 Serial communication configuration

Setting parameter 9802 COMM PROT SEL automatically sets the appropriate default
values in parameters that define the communication process. These parameters and
descriptions are defined below. In particular, note that the station Id may require
adjustment.
Code Description EFB Protocol Reference
Modbus N2 FLN BACnet
5301 EFB PROTOCOL ID Do not edit. Any non-zero value entered for parameter 9802
Contains the identification COMM PROT SEL, sets this parameter automatically. The
and program revision of format is: XXYY, where xx = protocol ID, and YY = program
the protocol. revision.
5302 EFB STATION ID Set each drive on the network Sets MS/TP MAC ID. A
Defines the node address with a unique value for this temporary value of 0
of the EIA-485 link. parameter. places the protocol
When this protocol is selected, channel in reset.
the default value for this
parameter is: 1
Note: For a new address to take
affect, the drive power must be
cycled OR 5302 must first be set
to 0 before selecting a new
address. Leaving 5302 = 0
places the EIA-485 channel in
reset, disabling communication.
 Fieldbus control 289

Code Description EFB Protocol Reference

Modbus N2 FLN BACnet
5303 EFB BAUD RATE When this protocol is selected, When this protocol is
Defines the the default value for this selected, the default value
communication speed of parameter is for this parameter is:
the EIA-485 link in kbits 9.6 9.6 4.8 38400.
per second (kbits/s).
1.2 kbits/s
2.4 kbits/s
4.8 kbits/s
9.6 kbits/s
19.2 kbits/s
38.4 kbits/s
57.6 kbits/s
76.8 kbits/s
5304 EFB PARITY When this When this protocol is selected, the default
Defines the data length, protocol is value for this parameter is: 0
parity and stop bits to be selected, Sets MS/TP character
used with the EIA-485 link the default format.
communication. value for
this
The same settings must
parameter
be used in all on-line
stations. is: 1

0 = 8N1 – 8 data bits, No

parity, one stop bit.
1 = 8N2 – 8 data bits, No
parity, two stop bits.
2 = 8E1 – 8 data bits,
Even parity, one stop bit.
3 = 8O1 – 8 data bits, Odd
parity, one stop bit.
290 Fieldbus control

Code Description EFB Protocol Reference

Modbus N2 FLN BACnet
5305 EFB CTRL PROFILE When this N/A. When this protocol is selected, the default
Selects the protocol is value for this parameter is: 0.
communication profile selected, Changing the value for this parameter has no
used by the EFB protocol. the default affect on this protocol’s behavior.
0 = ABB DRV LIM – value for
this
Operation of
parameter
Control/Status Words
conform to ABB Drives is: 0
Profile, as used in
ACH400.
1 = DCU PROFILE –
Operation of
Control/Status Words
conform to 32-bit DCU
Profile.
2 = ABB DRV FULL –
Operation of
Control/Status Words
conform to ABB Drives
Profile, as used in
ACH600/800.
5310 EFB PAR10 Not used for Sets them response turnaround time in
Comm milliseconds. When this protocol is selected,
setup. the default value is:
3 msec. 0 msec. 5 msec.
5311 EFB PAR11 Not used for Comm setup. This parameter, together
with parameter 5317, sets
BACnet Device Object
Instance IDs:
For the range 1 to 65,535:
This parameter sets the ID
directly (5317 must be 0).
For example, the following
values set the ID to
49134: 5311 = 49134 and
5317 = 0.
For IDs > 65,335: The ID
equals 5311’s value plus
10,000 times 5317’s
value. For example, the
following values set the ID
to 71234: 5311 = 1234
and 5317 = 7.
5312 EFB PAR12 Not used for Comm setup. This parameter sets the
BACnet Device Object
Max Info Frames Property.
 Fieldbus control 291

Code Description EFB Protocol Reference

Modbus N2 FLN BACnet
5313 EFB PAR13 Not used for Comm setup. This parameter sets the
BACnet Device Object
Max Master Property.
5314 EFB PAR14 Not used for Comm setup.
5315 EFB PAR15 Not used for Comm setup.
5316 EFB PAR 16 Not used for Comm setup. This parameter indicates
the count of MS/TP tokens
passed to this drive.
5317 EFB PAR17 This parameter works with
parameter 5311 to set
BACnet Device Object
Instance IDs. See
parameter 5311.

Note: After any changes to the communication settings, protocol must be reactivated
by either cycling the drive power, or by clearing and then restoring the station Id
(5302) or use Reinitialize Device Service.
292 Fieldbus control

Activate drive control functions – EFB

 Controlling the drive
Fieldbus control of various drive functions requires configuration to:
• Tell the drive to accept fieldbus control of the function.
• Define as a fieldbus input, any drive data required for control.
• Define as a fieldbus output, any control data required by the drive.
The following sections describe, at a general level, the configuration required for each
control function. For the protocol-specific details, see the document supplied with the
FBA module.

 Start/Stop direction control

Using the fieldbus for start/stop/direction control of the drive requires:
• Drive parameter values set as defined below.
• Fieldbus controller supplied command(s) in the appropriate location. (The location
is defined by the Protocol Reference, which is protocol dependent.)
Drive Parameter Value Description Protocol Reference
Modbus1 N2 FLN BACnet
abb drv dcu
profile
1001 EXT1 10 (COMM) Start/Stop by 40001 40031 BO1 24 BV10
COMMANDS fieldbus with bits 0…3 bits 0, 1
Ext1 selected.
1002 EXT2 10 (COMM) Start/Stop by 40001 40031 BO1 24 BV10
COMMANDS fieldbus with bits 0…3 bits 0, 1
Ext2 selected.
1003 DIRECTION 3 Direction by 40002/ 40031 BO2 22 BV11
(REQUEST) fieldbus. 400032 bit 2

1.For Modbus, the protocol reference can depend on the profile used, hence two columns in these tables. One
column refers to the ABB Drives profile, selected when parameter 5305 = 0 (ABB DRV LIM) or 5305 = 2 (ABB
DRV FULL). The other column refers to the DCU profile selected when parameter 5305 = 1 (DCU PROFILE). See
section ABB control profiles technical data.
2.The reference provides direction control – a negative reference provides reverse rotation.
 Fieldbus control 293

 Input reference select

Using the fieldbus to provide input references to the drive requires:
• Drive parameter values set as defined below.
• Fieldbus controller supplied reference word(s) in the appropriate location. (The
location is defined by the Protocol Reference, which is protocol dependent.)
Protocol Reference
Modbus
Drive Parameter Value Setting
dcu N2 FLN BACnet
abb drv profile
1102 EXT1/ 8 Reference set 40001 40031 BO5 26 BV13
EXT2 SEL (COMM) selection by fieldbus. bit 11 bit 5
1103 REF1 8 Input reference 1 by 40002 AO1 60 AV16
SEL (COMM) fieldbus.
1106 REF2 8 Input reference 2 by 40003 AO2 61 AV17
SEL (COMM) fieldbus.

Reference scaling
Where required, REFERENCES can be scaled. See the following, as appropriate:
• Modbus Register 40002 in the Modbus protocol technical data section.
• Reference scaling in the ABB control profiles technical data section.
• N2 analog output objects in the N2 protocol technical data section.
• The slope of points 60 and 61 in the FLN protocol technical data section.
294 Fieldbus control

 Miscellaneous drive control

Note: The user should change only the parameters for the functions you wish to
control vial fieldbus. All other parameters should typically remain at factory default.
For simple start/stop and speed reference fieldbus control, only parameters 1001
EXT1 COMMANDS and 1103 REF1 SELECT need to be changed to COMM.
Using the fieldbus for miscellaneous drive control requires:
• Drive parameter values set as defined below.
• Fieldbus controller supplied reference word(s) in the appropriate location. (The
location is defined by the Protocol Reference, which is protocol dependent.)
Protocol Reference
Modbus
Drive Parameter Value Setting
dcu N2 FLN BACnet
abb drv
profile
1601 RUN 7 Run enable by 40001 40031 BO4 35 BV12
ENABLE (COMM) fieldbus. (Not bit 3 bit 6
recommended1) (inverted)
1604 FAULT 8 Fault reset by 40001 40031 BO6 94 BV14
RESET (COMM) fieldbus. bit 7 bit 4
SEL
1606 LOCAL 8 Source for local Does not 40031
LOCK (COMM) lock selection is the apply bit 14
fieldbus.
1607 PARAM 1 (SAVE) Saves altered 41607 41607 BO18 N/A1
SAVE parameters to
memory (then
value returns to 0).
1608 START 7 Source for start Does not 40032 BV20
ENABLE (COMM) enable 1 is the apply. bit 2
1 fieldbus Command
word. (Not
recommended)1
1609 START 7 Source for start 40032 BV21
ENABLE (COMM) enable 2 is the bit 3
2 fieldbus Command
word. (Not
recommended)1
2201 ACC/DEC 7 Source for ramp 40031
1/2 SEL (COMM) pair selection is the bit 10
fieldbus.

1.ABB recommends hard wiring run permissive and safeties.

 Fieldbus control 295

 Relay output control

Using the fieldbus for relay output control requires:
• Drive parameter values set as defined below.
• Fieldbus controller supplied reference word(s) in the appropriate location. (The
location is defined by the Protocol Reference, which is protocol dependent.)
Protocol Reference
Modbus
Drive Parameter Value Setting
dcu N2 FLN BACnet
abb drv profile
1401 RELAY 35 Relay Output 1 40134 bit 0 or BO7 40 BO0
OUTPUT (COMM) controlled by fieldbus. 00033
1
14021 RELAY 35 Relay Output 2 40134 bit 2 or BO8 41 BO1
OUTPUT (COMM) controlled by fieldbus. 00034
2
14031 RELAY 35 Relay Output 3 40134 bit 3 or BO9 42 BO2
OUTPUT (COMM) controlled by fieldbus. 00035
3
14101 RELAY 35 Relay Output 4 40134 bit 4 or BO10 43 BO3
OUTPUT (COMM) controlled by fieldbus. 00036
4

1. More than 1 relay requires the addition of a relay extension module.

For example: To control relays 1 and 2 using serial communication:

Set parameters 1401 RELAY OUTPUT 1 and 1402 RELAY OUTPUT 2 = 35 (COMM).
Then, for example using N2:
• To turn Relay 1 On: Force object B07 to On.
• To turn Relay 2 On: Force object B08 to On.
• To turn both Relay 1 and 2 On: Force objects B07 and B08 On.
Note: Relay status feedback occurs without configuration as defined below.
Protocol Reference
Drive
Value Setting Modbus
Parameter N2 FLN BACnet
abb drv dcu profile
0162 RO Relay status. 40122 0122 BI4… 76… BI0…
STATUS BI6 78 BI2
0173 RO 2-4 Relay 2-4 40123 0123 BI7 79 BI3
STATUS status.
296 Fieldbus control

 Analog output control

Using the fieldbus for analog output control requires:
• Drive parameter values set as defined below.
• Fieldbus controller supplied reference word(s) in the appropriate location. (The
location is defined by the Protocol Reference, which is protocol dependent.)
Protocol Reference
Modbus
Drive Parameter Value Setting
abb dcu N2 FLN BACnet
drv profile
1501 AO1 135 Analog Output – – – –
CONTENT SEL (COMM VALUE 1 controlled by
1) writing to
parameter
0135 COMM VALUE – 40135 AO14 46 AO0
1 0135.

 PID control setpoint source

Use the following settings to select the fieldbus as the setpoint source for PID loops:
Protocol Reference
Modbus
Drive Parameter Value Setting
abb dcu N2 FLN BACnet
drv profile
4010 SET 8 (COMM Setpoint is either: 40003 AO2 61 AV17
POINT VALUE 1) Input Reference 2
SEL (Set 1) 9 (COMM + (+/-/* AI1). Control
4110 SET AI1) requires parameter
POINT 10 1106 value = comm.
SEL (Set 2) (COMM*AI1) Process PID setpoint.
Control requires
4210 SET parameter 1106 value
POINT
SEL = pid1 out and
parameter 4010 value
(Ext/Trim) = comm.

 Communication fault
When using fieldbus control, specify the drive’s action if serial communication is lost.
Drive Parameter Value Description
3018 COMM FAULT FUNC 0 (NOT SEL)) Set for appropriate drive response.
1 (FAULT)
2 (CONST SP7)
3 (LAST SPEED)
3019 COMM FAULT TIME Set time delay before acting on a communication loss.
 Fieldbus control 297

Feedback from the drive – EFB

 Pre-defined feedback
Inputs to the controller (drive outputs) have pre-defined meanings established by the
protocol. This feedback does not require drive configuration. The following table lists
a sample of feedback data. For a complete listing, see input word/point/object listings
in the technical data for the appropriate protocol starting on 302.
Protocol Reference
Drive Parameter
Modbus N2 FLN BACnet
0102 SPEED 40102 AI3 5 AV0
0103 FREQ OUTPUT 40103 AI1 2 AV1
0104 CURRENT 40104 AI4 6 AV4
0105 TORQUE 40105 AI5 7 AV5
0106 POWER 40106 AI6 8 AV6
0107 DC BUS VOLT 40107 AI11 13 AV2
0109 OUTPUT VOLTAGE 40109 AI12 14 AV3
0115 KWH COUNTER 40115 AI8 10 AV8

Note: With Modbus, any parameter can be accessed using the format: 4 followed by
the parameter number.

 Mailbox Read/Write
The ACS320 provides a “Mailbox” function to access parameters that have not been
pre-defined by the protocol. Using mailbox, any drive parameter can be identified and
read. Mailbox can also be used to adjust parameter settings by writing a value to any
parameter identified. The following table describes the use of this function.
Protocol Reference
Name Description
Modbus1 N2 FLN BACnet
Mailbox Enter the number of the drive Does not AO19 95 AV25
Parameter parameter to access. apply.
Mailbox Contains the parameter value after a AO20 96 AV26
Data read, or enter the desired parameter
value for a write.
Mailbox A binary value triggers a read – the BO19 97 BV15
Read value of the “Mailbox Parameter”
appears in “Mailbox data”.
Mailbox A binary value triggers a write – the BO20 98 BV16
Write drive value for the “Mailbox Parameter”
changes to the value in “Mailbox data”.

1.As noted above, Modbus provides direct access to all parameters using the format: 4 followed by the
parameter number.
298 Fieldbus control

 Actual value scaling

The scaling of actual values can be protocol dependent. In general, for Actual values,
scale the feedback integer using the parameter’s resolution. (See section Parameter
listing for parameter resolutions.) For example:

Feedback Parameter
(Feedback Integer) * (Parameter Resolution) = Scaled Value
Integer Resolution
1 0.1 mA 1 * 0.1 mA = 0.1 mA
10 0.1% 10 * 0.1% = 1%

Where parameters are in percent, section Parameter listing specifies what parameter
corresponds to 100%. In such cases, to convert from percent to engineering units,
multiply by the value of the parameter that defines 100% and divide by 100%. For
example:

Feedback Parameter Value of the (Feedback Integer) * (Parameter Resolution)

Parameter that
Integer Resolution defines 100% * (Value of 100% Ref.) / 100% = Scaled Value

10 0.1% 1800 rpm1 10 * 0.1% * 1800 RPM / 100% = 18 rpm

2
100 0.1% 600 Hz 100 * 0.1% * 600 Hz / 100% = 60 Hz

1. Assuming, for the sake of this example, that the Actual value uses parameter 9908 MOTOR NOM SPEED
as the 100% reference, and that 9908 = 1800 rpm.
2. Assuming, for the sake of this example, that the Actual value uses parameter 9907 MOTOR NOM FREQ as
the 100% reference, and that 9907 = 6.00 Hz.

Although Actual value scaling could differ from the above for the N2 and FLN
protocols, it currently does not. To confirm, see the following sections, as appropriate:
• N2 analog input objects in the N2 protocol technical data section.
• Scaling drive feedback values in the FLN protocol technical data section.
Scaling does not apply for the BACnet protocol.
 Fieldbus control 299

Diagnostics – EFB
 Fault queue for drive diagnostics
For general ACS320 diagnostics information, see section LEDs. The three most
recent ACS320 faults are reported to the fieldbus as defined below.
Protocol Reference
Drive Parameter
Modbus N2 FLN BACnet
0401 Last Fault 40401 17 90 AV18
0412 Previous Fault 1 40402 18 91 AV19
0413 Previous Fault 2 40403 19 92 AV20

 Serial communication diagnostics

Network problems can be caused by multiple sources. Some of these sources are:
• Loose connections
• Incorrect wiring (including swapped wires)
• Bad grounding
• Duplicate station numbers
• Incorrect setup of drives or other devices on the network
The major diagnostic features for fault tracing on an EFB network include Group 53:
EFB protocol parameters 5306…5309. Section Parameter listing describes these
parameters in detail.

 Diagnostic situations
The sub-sections below describe various diagnostic situations – the problem
symptoms and corrective actions.

Normal operation
During normal network operation, 5306…5309 parameter values act as follows at
each drive:
• 5306 EFB OK MESSAGES advances (advances for each application message
properly received and addressed to this drive).
• 5307 EFB CRC ERRORS does not advance at all (advances when an invalid
message CRC is received).
• 5308 EFB UART ERRORS does not advance at all (advances when character
format errors are detected, such as parity or framing errors).
• 5309 EFB STATUS value varies depending on network traffic.
• BACnet protocol: 5316 EFB PAR 16 (MS/TP token counter) advances for each
token passed to this drive. (Does not apply for other protocols.)
300 Fieldbus control

Loss of communication
The AC320 behavior, if communication is lost, was configured in Communication
fault. The parameters are 3018 COMM FAULT FUNC and 3019 COMM FAULT TIME.
Section Parameter listing describes these parameter.

No master station on line

If no master station is on line: Neither the EFB OK MESSAGES nor the errors (5307
EFB CRC ERRORS and 5308 EFB UART ERRORS) increase on any of the stations.
To correct:
• Check that a network master is connected and properly programmed on the
network.
• Verify that the cable is connected, and is not cut or short circuited.

Duplicate stations
If two or more stations have duplicate numbers:
• Two or more drives cannot be addressed.
• Every time there is a read or write to one particular station, the value for 5307 EFB
CRC ERRORS or 5308 EFB UART ERRORS advances.
To correct: Check all station numbers and edit conflicting values.

Swapped wires
If the communication wires are swapped (terminal A on one drive is connected to
terminal B on another):
• The value of 5306 EFB OK MESSAGES does not advance.
• The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are
advancing.
To correct: Check that the EIA-485 lines are not swapped.

Fault 28 – Serial 1 Err

If the drive’s control panel shows fault 0028 SERIAL 1 ERR, check for either of the
following:
• The master system is down. To correct, resolve problem with master system.
• The communication connection is bad. To correct, check communication
connection at the drive.
• The time-out selection for the drive is too short for the given installation. The
master is not polling the drive within the specified time-out delay. To correct,
increase the time set by parameter 3019 COMM FAULT TIME.
 Fieldbus control 301

Fault 31 – EFB1
For BACnet: If the drive’s control panel shows fault 0031 EFB 1, the drive has an
invalid Device Object Instance ID. To correct, use parameters 5311 and 5317 and
establish a unique drive ID that is in the range 1 to 4,194,303.

Faults 31…33 – EFB1…EFB3

Except as noted above, these three EFB fault codes (0031 EFB 1…0033 EFB 3) are
not used.

Intermittent off-line occurrences

The problems described above are the most common problems encountered with
ACS320 serial communication. Intermittent problems might also be caused by:
• Marginally loose connections,
• Wear on wires caused by equipment vibrations,
• Insufficient grounding and shielding on both the devices and on the
communication cables.
302 Fieldbus control

N2 protocol technical data

 Overview
The N2 fieldbus connection to the ACS320 drives is based on an industry standard
RS-485 physical interface. The N2 fieldbus protocol is a master-slave type, serial
communication protocol, used by the Johnson Controls Metasys® system. In the
Metasys architecture the N2 fieldbus connects object interfaces and remote
controllers to Network Control Units (NCUs).
The N2 fieldbus can also be used to connect ACS320 drives to the Metasys
Companion product line.
This section describes the use of the N2 fieldbus with the ACS320 drives’ connection
and does not describe the protocol in detail.

Supported features
In the N2 fieldbus protocol the ACS320 drive appears as a “virtual object”.
Metasys
Analog Inputs

Binary Inputs
ACS320
Virtual Object Analog Outputs

Binary Outputs

Note: Metasys inputs are drive outputs and

drive inputs are Metasys outputs
Internal values, Float, Integer, Byte

A virtual object is made up of:

• Analog Inputs
• Binary Inputs
• Analog Outputs
• Binary Outputs
• Internal values for Floating point, Integer, and Byte values.
The ACS320 drive does not support N2 fieldbus communication “internal values”.
All of the Analog and Binary I/O objects are listed below, starting with N2 analog input
objects below.
 Fieldbus control 303

Analog input – The analog input objects support the following features:
• Analog Input actual value in engineering units
• Low Alarm limit
• Low Warning limit
• High Warning limit
• High Alarm limit
• Differential value for the hysteresis of the Alarms and Warnings
• Change of State (COS) enabled
• Alarm Enabled
• Warning Enabled
• Override value is received, but there is no action taken.
Binary input – The binary input objects support the following features:
• Binary Input actual value
• Normal / Alarm state specification
• Alarm Enabled
• Change of State (COS) enabled
• Override value is received, but there is no action taken.
Analog output – The analog output objects support the following features:
• Analog Output value in engineering units
• Override value is used to change the Analog Output value. It is not possible to
return to the previous value by removing the override. The override feature is
used only to change the value.
Binary output – The binary output objects support the following features:
• Binary Output value
• Override value is used to change the Binary Output value. It is not possible to
return to the previous value by removing the override. The override feature is
used only to change the value.
304 Fieldbus control

Metasys integration
The following diagram shows the drives’ integration to the Johnson Controls Metasys
system.
N1LAN

NCU
N2 Fieldbus

The following diagram shows the drives’ integration to the Johnson Controls Metasys
Companion system.
PC-Version
PC Version Panel
PanelVersion/LTD
Version/LTD

Converter Converter
RS232 -EIA-485

N2 Fieldbus
 Fieldbus control 305

On the N2 fieldbus each ACS320 drive can be accessed by the full complement of
Metasys FMS features, including Change-of-State (COS) monitoring, alarm
notification, scheduling, trend, and totalization.
On one N2 fieldbus segment there can be up to 32 nodes while integrating ACS320
drives with Johnson Controls Metasys.

Drive device type

For the Metasys and Metasys Companion products, the device type for the ACS320
drive is VND.

 N2 analog input objects

The following table lists the N2 analog Input objects defined for the ACS320 drive.
N2 Analog Inputs:
Drive Scale
Number Object Units Range
Parameter Factor
AI1 OUTPUT FREQUENCY 0103 10 Hz 0…250
AI2 RATED SPEED Note 1 10 % 0 …100
AI3 SPEED 0102 1 rpm 0 …9999
AI4 CURRENT 0104 10 A 0…9999
AI5 TORQUE 0105 10 % -200…200
AI6 POWER 0106 10 kW 0…9999
AI7 DRIVE TEMPERATURE 0110 10 °C 0 …125
AI8 KILOWATT HOURS 0115 1 kWh 0…65535
AI9 MEGAWATT HOURS 0141 1 MWh 0…65535
AI10 RUN TIME 0114 1 H 0…65535
AI11 DC BUS VOLTAGE 0107 1 V 0…999
AI12 OUTPUT VOLTAGE 0109 1 V 0…999
AI13 PRC PID FEEDBACK 0130 10 % 0…100
AI14 PRC PID DEVIATION 0132 10 % 0…100
AI15 EXT PID FEEDBACK 0131 10 % 0…100
AI16 EXT PID DEVIATION 0133 10 % 0…100
AI17 LAST FAULT 0401 1 fault code
AI18 PREV FAULT 0402 1 fault code
AI19 OLDEST FAULT 0403 1 fault code
AI20 AI 1 ACTUAL 0120 10 % 0…100
AI21 AI 2 ACTUAL 0121 10 % 0…100
AI22 AO 1 ACTUAL 0124 10 mA 0…20
AI24 MOTOR TEMP 0145 1 °C 0…200
AI25 REVOLUTION CNT 0142 1 MREV 0…32767

1.RATED SPEED is a percent of maximum frequency (parameter 2008) if the drive is in scalar mode, and is a
percent of maximum speed (parameter 2002) in speed mode.
306 Fieldbus control

 N2 binary input objects

The following table lists the N2 binary input objects defined for the ACS320 drive.
N2 Binary Inputs:
Number Object Drive Parameter Range
BI1 STOP/RUN Status Word 0 = Stop, 1 = Drive Running
BI2 FORWARD/REVERSE Status Word 0 = Forward, 1 = Reverse
BI3 FAULT STATUS Status Word 0 = OK, 1 = Drive Fault
BI16 EXTERNAL 2 SELECT Status Word 0 = EXT1 = EXT2
BI17 HAND/AUTO Status Word 0 = AUTO, 1 = HAND
BI18 ALARM Status Word 0 = OK, 1 = ALARM
BI19 MAINTENANCE REQ Status Word 0 = OK, 1 = MAINT REQ
BI20 DRIVE READY Status Word 0 = Not Ready, 1 = Ready
BI21 AT SETPOINT Status Word 0 = No, 1 = At Setpoint
BI22 RUN ENABLED Status Word 0 = Not Enabled, 1 = Enabled
BI23 N2 LOCAL MODE Status Word 0 = Auto, 1 = N2 Local
BI24 N2 CONTROL SRC Status Word 0 = No, 1 = Yes
BI25 N2 REF1 SRC Status Word 0 = No, 1 = Yes
BI26 N2 REF2 SRC Status Word 0 = No, 1 = Yes

1.Require optional MREL relay output card.

 N2 analog output objects

The following table lists the N2 analog output objects defined for the ACS320 drive.
N2 Analog Outputs:
Drive Scale
Number Object Units Range
Parameter Factor
AO1 REFERENCE 1 Reference 1 10 % 0…100
AO2 REFERENCE 2 Reference 2 10 % 0…100
AO3 ACCEL TIME 1 2202 10 s 0.1…1800
AO4 DECEL TIME 1 2203 10 s 0.1…1800
AO5 CURRENT LIMIT 2003 10 A 0…1.3*I2N
AO6 PID1-CONT GAIN 4001 10 % 0.1…100
AO7 PID1-CONT I-TIME 4002 10 s 0.1…600
AO8 PID1-CONT D-TIME 4003 10 s 0…10
AO9 PID1-CONT D FILTER 4004 10 s 0…10
AO10 PID2-CONT GAIN 4101 10 % 0.1…100
AO11 PID2-CONT I-TIME 4102 10 s 0.1…600
AO12 PID2-CONT D-TIME 4103 10 s 0…10
AO13 PID2-CONT D FILTER 4104 10 s 0…10
 Fieldbus control 307

N2 Analog Outputs:
Drive Scale
Number Object Parameter Factor Units Range

AO14 COMMAND AO 1 135 10 % 0…100

AO16 EXT PID SETPOINT 4211 10 % 0…100
A019 MAILBOX PARAMETER 1 0…65535
A020 MAILBOX DATA 1 0…65535

 N2 binary output objects

The following table lists the N2 binary output objects defined for the ACS320 drive.
N2 Binary Outputs:
Number Object Drive Parameter Range
BO1 STOP/START Command word 0 = Stop, 1 = Start to Speed
BO2 FORWARD/REVERSE Command word 0 = Forward, 1 = Reverse
BO3 PANEL LOCK Command word 0 = Open, 1 = Locked
BO4 RUN ENABLE Command word 0 = Enable, 1 = Disable
BO5 REF1/REF2 SELECT Command word 0 = Ref1, 1 = Ref2
BO6 FAULT RESET Command word Change 0 -> 1 Resets
BO7 COMMAND RO 1 134 (bit mask 01) 0 = Off, 1 = On
BO8 COMMAND RO 2 134 (bit mask 04) 0 = Off, 1 = On1
BO9 COMMAND RO 3 134 (bit mask 08) 0 = Off, 1 = On1
BO10 COMMAND RO 4 134 (bit mask 16) 0 = Off, 1 = On1
BO13 RESET RUN TIME 114 (indirectly) 0 = N/A, 1 = On (Reset Run Time)
BO14 RESET KWH COUNT 115 (indirectly) 0 = N/A, 1 = On (Reset kWh Count)
BO15 PRC PID SELECT 4027 (indirectly) 0 = SET2, 1 = SET2
BO16 N2 LOCAL CTL2 Command word 0 = Auto, 1 = N2
BO17 N2 LOCAL REF2 Command word 0 = Auto, 1 = N2
BO18 SAVE PARAMETERS 1607 (indirectly) 0 = N/A, 1 = On (Save Parameters)
B019 READ MAILBOX 0 = No, 1 = Yes
B020 WRITE MAILBOX 0 = No, 1 = Yes

1.Requires optional MREL relay output card.

2.N2 LOCAL CTL and N2 LOCAL REF have priority over drive input terminals. Use these binary outputs for
temporary N2 control of the drive when COMM is not the selected control source.
308 Fieldbus control

 DDL file for NCU

The listing below is the Data Definition Language (DDL) file for ACS320 drives used
with the Network Control Units.
This listing is useful when defining drive I/O objects to the Network Controller Units.
Below is the ACS320.DDL file listing.
**************************************************************
* ABB Drives, ACS 320 Variable Frequency Drive
**************************************************************
CSMODEL "ACS_320","VND"

AITITLE "Analog_Inputs"
BITITLE "Binary_Inputs"
AOTITLE "Analog_Outputs"
BOTITLE "Binary_Outputs"

CSAI "AI1",N,N,"FREQ_ACT","Hz"
CSAI "AI2",N,N,"PCT_ACT","%"
CSAI "AI3",N,N,"SPEED","RPM"
CSAI "AI4",N,N,"CURRENT","A"
CSAI "AI5",N,N,"TORQUE","%"
CSAI "AI6",N,N,"POWER","kW"
CSAI "AI7",N,N,"DRV_TEMP","°C"
CSAI "AI8",N,N,"ENERGY_k","kWh"
CSAI "AI9",N,N,"ENERGY_M","MWh"
CSAI "AI10",N,N,"RUN_TIME","H"
CSAI "AI11",N,N,"DC_VOLT","V"
CSAI "AI12",N,N,"VOLT_ACT","V"
CSAI "AI13",N,N,"PID1_ACT","%"
CSAI "AI14",N,N,"PID2_DEV","%"
CSAI "AI15",N,N,"PID2_ACT","%"
CSAI "AI16",N,N,"PID2_DEV","%"
CSAI "AI17",N,N,"LAST_FLT","Code"
CSAI "AI18",N,N,"PREV_FLT","Code"
CSAI "AI19",N,N,"1ST_FLT","Code"
CSAI "AI20",N,N,"AI_1_ACT","%"
CSAI "AI21",N,N,"AI_2_ACT","%"
CSAI "AI22",N,N,"AO_1_ACT","mA"
CSAI "AI24",N,N,"MTR_TEMP","°C"
CSAI "AI25",N,N,"REVL_CNT",""

CSBI "BI1",N,N,"STOP/RUN","STOP","RUN"
CSBI "BI2",N,N,"FWD/REV","FWD","REV"
CSBI "BI3",N,N,"FAULT","OK","FLT"
CSBI "BI4",N,N,"RELAY_1","OFF","ON"
CSBI "BI5",N,N,"RELAY_2","OFF","ON"
 Fieldbus control 309

CSBI "BI6",N,N,"RELAY_3","OFF","ON"
CSBI "BI7",N,N,"RELAY_4","OFF","ON"
CSBI "BI10",N,N,"INPUT_1","OFF","ON"
CSBI "BI11",N,N,"INPUT_2","OFF","ON"
CSBI "BI12",N,N,"INPUT_3","OFF","ON"
CSBI "BI13",N,N,"INPUT_4","OFF","ON"
CSBI "BI14",N,N,"INPUT_5","OFF","ON"
CSBI "BI16",N,N,"EXT1/2","EXT1","EXT2"
CSBI "BI17",N,N,"HND/AUTO","HAND","AUTO"
CSBI "BI18",N,N,"ALARM","OFF","ON"
CSBI "BI19",N,N,"MNTNCE_R","OFF","ON"
CSBI "BI20",N,N,"DRV_REDY","NO","YES"
CSBI "BI21",N,N,"AT_SETPT","NO","YES"
CSBI "BI22",N,N,"RUN_ENAB","NO","YES"
CSBI "BI23",N,N,"N2_LOC_M","AUTO","N2_L"
CSBI "BI24",N,N,"N2_CTRL","NO","YES"
CSBI "BI25",N,N,"N2_R1SRC","NO","YES"
CSBI "BI26",N,N,"N2_R2SRC","NO","YES"
CSAO "AO1",Y,Y,"REF_1","%"
CSAO "AO2",Y,Y,"REF_2","%"
CSAO "AO3",Y,Y,"ACCEL_1","s"
CSAO "AO4",Y,Y,"DECEL_1","s"
CSAO "AO5",Y,Y,"CURR_LIM","A"
CSAO "AO6",Y,Y,"PID1_GN","%"
CSAO "AO7",Y,Y,"PID1_I","s"
CSAO "AO8",Y,Y,"PID1_D","s"
CSAO "AO9",Y,Y,"PID1_FLT","s"
CSAO "AO10",Y,Y,PID2_GN","%"
CSAO "AO11",Y,Y,"PID2_I","s"
CSAO "AO12",Y,Y,"PID2_D","s"
CSAO "AO13",Y,Y,"PID2_FLT","s"
CSAO "AO14",Y,Y,"CMD_AO_1","%"
CSAO "AO16",Y,Y,"PI2_STPT","%"
CSAO "AO17",Y,Y,"MIN_SPD","%"
CSAO "AO18",Y,Y,"MAX_SPD","%"
CSAO "AO19",Y,Y,"MB_PARAM",""
CSAO "AO20",Y,Y,"MB_DATA",""
CSBO "BO1",Y,Y,"START","STOP","START"
CSBO "BO2",Y,Y,"REVERSE","FWD","REV"
CSBO "BO3",Y,Y,"PAN_LOCK","OPEN","LOCKED"
CSBO "BO4",Y,Y,"RUN_ENAB","DISABLE","ENABLE"
CSBO "BO5",Y,Y,"R1/2_SEL","EXT_1","EXT_2"
CSBO "BO6",Y,Y,"FLT_RSET","-","RESET"
CSBO "BO7",Y,Y,"CMD_RO_1","OFF","ON"
CSBO "BO8",Y,Y,"CMD_RO_2","OFF","ON"
CSBO "BO9",Y,Y,"CMD_RO_3","OFF","ON"
CSBO "BO10",Y,Y,"CMD_RO_4","OFF","ON"
CSBO "BO13",Y,Y,"RST_RTIM","OFF","RESET"
310 Fieldbus control

CSBO "BO14",Y,Y,"RST_KWH","OFF","RESET"
CSBO "BO15",Y,Y,"PID_SEL","SET1","SET2"
CSBO "BO16",Y,Y,"N2_LOC_C","AUTO","N2"
CSBO "BO17",Y,Y,"N2_LOC_R","EUTO","N2"
CSBO "BO18",Y,Y,"SAV_PRMS","OFF","SAVE"
CSBO "BO19",Y,Y,"READ_MB","NO","READ"
CSBO "BO20",Y,Y,"WRITE_MB","NO","WRITE"
 Fieldbus control 311

FLN protocol technical data

 Overview
The FLN fieldbus connection to the ACS320 drives is based on an industry standard
RS-485 physical interface. The FLN (Floor Level Network) fieldbus protocol is a serial
communication protocol, used by the Siemens APOGEE® system. The ACS320
interface is specified in Siemens application xxxx.

Supported features
The ACS320 supports all required FLN features.

 Reports
The ACS320 provides seven pre-defined reports. Using a report request generated
from the FLN fieldbus controller, select one of the following sets of points. By
providing views of selected points, these reports are often easier to work with than
views of the full point database.

ABB ACS320
FLN ABB drive report
Point
Subpoint name Data
# Type
01 LAO CTLR ADDRESS Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
02 LAO APPLICATION each point, and the report format.
20 LAO OVRD TIME
29 LDO DAY.NIGHT

Startup
FLN start-up report
Point
Subpoint name Data
# Type
21 LDI FWD.REV Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
22 LDO CMD FWD.REV
each point, and the report format.
23 LDI STOP.RUN
24 LDO CMD STP.STRT
25 LDI EXT1.2 ACT
26 LDO EXT1.2 CMD
34 LDI ENA.DIS ACT
35 LDO ENA.DIS CMD
36 LDI FLN LOC ACT
60 LAO INPUT REF1
312 Fieldbus control

FLN start-up report

Point
Subpoint name Data
# Type
61 LAO INPUT REF2
68 LDO FLN LOC CTL
69 LDO FLN LOC REF
94 LDO RESET FAULT

Overview
FLN overview report
Point
Subpoint name Data
# Type
03 LAI FREQ OUTPUT Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
04 LAI PCT OUTPUT
each point, and the report format.
05 LAI SPEED
06 LAI CURRENT
07 LAI TORQUE
08 LAI POWER
09 LAI DRIVE TEMP
10 LAI DRIVE KWH
11 LAI DRIVE MWH
12 LAI RUN TIME
13 LAI DC BUS VOLT
14 LAI OUTPUT VOLT
17 LAI MOTOR TEMP
18 LAI MREV COUNTER
21 LDI FWD.REV
23 LDI STOP.RUN
25 LDI EXT1.2 ACT
27 LDI DRIVE READY
28 LDI AT SETPOINT
33 LDI HANDAUTO ACT
34 LDI ENA.DIS ACT
36 LDI FLN LOC ACT
 Fieldbus control 313

Drive I/O
FLN drive I/O report
Point
Subpoint name Data
# Type
40 LDO RO 1 COMMAND Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
41 LDO RO 2 COMMAND each point, and the report format.
42 LDO RO 3 COMMAND
43 LDO RO 4 COMMAND
46 LAO AO 1 COMMAND
70 LDI DI 1 ACTUAL
71 LDI DI 2 ACTUAL
72 LDI DI 3 ACTUAL
73 LDI DI 4 ACTUAL
74 LDI DI 5 ACTUAL
76 LDI RO 1 ACTUAL
77 LDI RO 2 ACTUAL
78 LDI RO 3 ACTUAL
79 LDI RO 4 ACTUAL

Drive Config
FLN drive config. report
Point
Subpoint name Data
# Type
30 LAO CURRENT LIM Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
31 LAO ACCEL TIME 1
each point, and the report format.
32 LAO DECEL TIME 1
48 LDO RST RUN TIME
49 LDO RESET KWH
59 LDO LOCK PANEL
66 LDO SPD OUT MIN
67 LDO SPD OUT MAX
95 LAO MBOX PARAM
96 LAO MBOX DATA
97 LDO MBOX READ
98 LDO MBOX WRITE
314 Fieldbus control

Process PID
FLN process PID report
Point
Subpoint name Data
# Type
15 LAI PRC PID FBCK Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
16 LAI PRC PID DEV each point, and the report format.
50 LAO PRC PID GAIN
51 LAO PRC PID ITIM
52 LAO PRC PID DTIM
53 LAO PRC PID DFIL
54 LDO PRC PID SEL
60 LAO INPUT REF1
61 LAO INPUT REF2
82 LAI AI 1 ACTUAL
83 LAI AI 2 ACTUAL
84 LAI AO 1 ACTUAL

External PID
FLN external PID report
Point
Subpoint name Data
# Type
55 LAO EXT PID GAIN Each host FLN application (for example, CIS or
Insight) controls both the particular data reported for
56 LAO EXT PID ITIM
each point, and the report format.
57 LAO EXT PID DTIM
58 LAO EXT PID DFIL
62 LAO EXT PID STPT
63 LAI EXT PID FBCK
64 LAI EXT PID DEV
82 LAI AI 1 ACTUAL
83 LAI AI 2 ACTUAL
84 LAI AO 1 ACTUAL
 Fieldbus control 315

 Scaling drive feedback values

Feedback values are provided with units of percent, where 0% and 100% correspond
to the range of the sensor being used to measure the control variable. These points
have default units in Hz. If other units are required:
• Unbundle these points with appropriate slopes and intercepts.
• The new intercept equals the lowest value of the desired range.
• Calculate the new slope as follows:

(Desired Range, ie, high - low values) x (Slope of Existing Point)

New Slope =
Range of Existing Point

(60 Hz - 0 Hz) x (0.01)

= = 0.006
100% - 0%

Example – You are controlling water temperature from a cooling tower using the
ACS320 to control a fan. The temperature sensor has a range of 30 to 250 degrees
Fahrenheit.
To unbundle the setpoint (INPUT REF 2), for commanding in degrees Fahrenheit,
where 0…60 Hz is equal to 30…250° F:
New Intercept = 30 (the temperature that corresponds to 0%)

(Desired Range) x (Slope of Existing Point)

New Slope =
Range of Existing Point

(250° F - 30° F) x (0.1)

= = 0.22
100% - 0%

To unbundle the feedback (PRC PID FBCK) for monitoring in degrees Fahrenheit:
New Intercept = 30

(Desired Range) x (Slope of Existing Point)

New Slope =
Range of Existing Point

(250° F - 30° F) x (0.01)

= = 0.022
100% - 0%
316 Fieldbus control

 Loop gains
PRC PID GAIN (Point 50) and PRC PID ITIM (Point 51) are PID parameters similar to
the P and I gains in the APOGEE TECs. Because the ABB PI loop and the Siemens
loop are structured differently, there is no a one-to-one correspondence between the
gains. The following formulas allow translation from ABB gains to Siemens gains and
vice versa:
• To convert from ABB PI gains to Siemens P and I gains:

P GAINSiemens = PI GAINABB x 0.0015

PI GAINABB
I GAINSiemens= x 0.0015
PI GAINABB

• To convert from Siemens P and I gains to ABB PI gains:

P GAINABB = PI GAIN Siemens x 667

PI GAIN Siemens
I GAINABB = x 667
PI GAINSiemens

 Point database
The following table lists the point database for FLN / ACS320 (Application 2762).
FLN Point Database
Factory Engr.
Point Default Units Slope Intercept
Subpoint Name On Text Off Text
# Type (SI Units)
01 LAO CTLR 99 - 1 0 - -
ADDRESS
02 LAO APPLICATION 2734 - 1 - -
{03} LAI FREQ OUTPUT 0 Hz 0.1 0 - -
{04} LAI PCT OUTPUT 0 PCT 0.1 0 - -
{05} LAI SPEED 0 RPM 1 0 - -
{06} LAI CURRENT 0 A 0.1 - -
{07} LAI TORQUE 0 PCT 0.1 -200 - -
{08} LAI POWER 0 HP 0.134 0 - -
(0) (KW) 0.1 0
{09} LAI DRIVE TEMP 77 °F 0.18 32 - -
(25) (° C) (0.1) 0
{10} LAI DRIVE KWH 0 KWH 1 - -
{11} LAI DRIVE MWH 0 MWH 1 - -
{12} LAI RUN TIME 0 HRS 1 - -
{13} LAI DC BUS VOLT 0 V 1 - -
 Fieldbus control 317

FLN Point Database

Factory Engr.
Point Default Units Slope Intercept
Subpoint Name On Text Off Text
# Type (SI Units)
{14} LAI OUTPUT VOLT 0 V 1 - -
{15} LAI PRC PID FBCK 0 PCT 0.1 - -
{16} LAI PRC PID DEV 0 PCT 0.1 - -
{17} LAI MOTOR TEMP 77(25) ° F (° C) 1.8 (1) 32 0 - -
{18} LAI MREV 0 MREV 1 0 - -
COUNTER
20 LAO OVRD TIME 1 hrs 1 0 - -
{21} LDI FWD.REV FWD - 1 0 REV FWD
{22} LDO CMD FWD.REV FWD - 1 0 REV FWD
{23} LDI STOP.RUN STOP - 1 0 RUN STOP
{24} LDO CMD STP.STRT STOP - 1 0 RUN STOP
{25} LDI EXT1.2 ACT EXT1 - 1 0 EXT2 EXT1
{26} LDO EXT1.2 CMD EXT1 - 1 0 EXT2 EXT1
{27} LDI DRIVE READY NOTRDY - 1 0 READY NOTRDY
{28} LDI AT SETPOINT NO - 1 0 YES NO
{29} LDO DAY.NIGHT DAY - 1 0 NIGHT DAY
30 LAO CURRENT LIM 0 A 0.1 0 - -
31 LAO ACCEL TIME 1 300 sec 0.1 0 - -
32 LAO DECEL TIME 1 300 sec 0.1 0 - -
{33} LDI HANDAUTO AUTO - 1 0 HAND AUTO
ACT
{34} LDI ENA.DIS ACT DISABL - 1 0 ENABLE DISABL
{35} LDO ENA.DIS CMD DISABL - 1 0 ENABLE DISABL
{36} LDI FLN LOC ACT AUTO - 1 0 FLN AUTO
{37} LDI CTL SRC NO - 1 0 YES NO
{38} LDI FLN REF1 SRC NO - 1 0 YES NO
{39} LDI FLN REF2 SRC NO - 1 0 YES NO
{40} LDO RO 1 OFF - 1 0 ON OFF
COMMAND
{41} LDO RO 2 OFF - 1 0 ON OFF
COMMAND
{42} LDO RO 3 OFF - 1 0 ON OFF
COMMAND
{43} LDO RO 4 OFF - 1 0 ON OFF
COMMAND
{46} LAO AO 1 PCT PCT 0.1 0 - -
COMMAND
48 LDO RST RUN TIME NO - 1 0 RESET NO
49 LDO RESET KWH NO - 1 0 RESET NO
50 LAO PRC PID GAIN 10 PCT 0.1 0 - -
51 LAO PRC PID ITIM 600 SEC 0.1 0 - -
318 Fieldbus control

FLN Point Database

Factory Engr.
Point Default Units Slope Intercept
Subpoint Name On Text Off Text
# Type (SI Units)
52 LAO PRC PID DTIM 0 SEC 0.1 0 - -
53 LAO PRC PID DFIL 10 SEC 0.1 0 - -
54 LDO PRC PID SEL SET1 - 1 0 SET2 SET1
55 LAO EXT PID GAIN 10 PCT 0.1 0 - -
56 LAO EXT PID ITIM 600 SEC 0.1 0 - -
57 LAO EXT PID DTIM 0 SEC 0.1 0 - -
58 LAO EXT PID DFIL 10 SEC 0.1 0 - -
59 LDO LOCK PANEL UNLOCK - 1 0 LOCK UNLOCK
{60} LAO INPUT REF1 0 PCT 0.1 0 - -
{61} LAO INPUT REF2 0 PCT 0.1 0 - -
{62} LAO EXT PID STPT 0 PCT 0.1 0 - -
{63} LAI EXT PID FBCK 0 PCT 0.1 0 - -
{64} LAI EXT PID DEV 0 PCT 0.1 0 - -
66 LDO SPD OUT MIN 0 PCT 0.1 0 - -
67 LDO SPD OUT MAX 1000 PCT 0.1 0 - -
{68} LDO FLN LOC CTL AUTO - 1 0 FLN AUTO
{69} LDO FLN LOC REF AUTO - 1 0 FLN AUTO
{70} LDI DI 1 ACTUAL OFF - 1 0 ON OFF
{71} LDI DI 2 ACTUAL OFF - 1 0 ON OFF
{72} LDI DI 3 ACTUAL OFF - 1 0 ON OFF
{73} LDI DI 4 ACTUAL OFF - 1 0 ON OFF
{74} LDI DI 5 ACTUAL OFF - 1 0 ON OFF
{76} LDI RO 1 ACTUAL OFF - 1 0 ON OFF
{77} LDI RO 2 ACTUAL OFF - 1 0 ON OFF
{78} LDI RO 3 ACTUAL OFF - 1 0 ON OFF
{79} LDI RO 4 ACTUAL OFF - 1 0 ON OFF
{82} LAI AI 1 ACTUAL 0 PCT 0.1 0 - -
{83} LAI AI 2 ACTUAL 0 PCT 0.1 0 - -
{84} LAI AO 1 ACTUAL 0 MA 0.1 0 - -
{86} LDI OK.ALARM OK - 1 0 ALARM OK
{87} LDI OK.MAINT OK - 1 0 MAINT OK
{88} LAI ALARM WORD - - 1 0 - -
1
{89} LAI ALARM WORD - - 1 0 - -
2
{90} LAI LAST FAULT - - 1 0 - -
{91} LAI PREV FAULT 1 - - 1 0 - -
{92} LAI PREV FAULT 2 - - 1 0 - -
{93} LDI OK.FAULT OK - 1 0 FAULT OK
 Fieldbus control 319

FLN Point Database

Factory Engr.
Point Default Units Slope Intercept
Subpoint Name On Text Off Text
# Type (SI Units)
{94} LDO RESET FAULT NO - 1 0 RESET NO
{95} LAO MBOX PARAM - - 1 0 - -
{96} LAO MBOX DATA - - 1 0 - -
{97} LDO MBOX READ DONE - 1 0 READ DONE
{98} LDO MBOX WRITE DONE - 1 0 WRITE DONE
{99} LAO ERROR - - 1 0 - -
STATUS
a.Points not listed are not used in this application.
b.A single value in a column means that the value is the same in English units and in SI units.
c.Point numbers that appear in brackets { } may be unbundled at the field panel.

 Detailed point descriptions

FLN Detailed Point Descriptions
Point Description Drive
Parameter
1 CTRL The FLN address of the drive. It can be set by FLN and 5302
ADDRESS by the panel.
2 APPLICATION The Application ID for FLN on the ACS320. This ID is
assigned by Siemens for each unique application. It
correlates directly to a particular point list approved at
the time of release. Therefore, this point list shall remain
fixed once approval is granted. Any changes to the point
list shall require a new Application ID and re-approval by
Siemens. The Application ID assigned to ACS320 is
2934.
3 FREQ OUTPUT The output frequency applied to the motor, in Hertz. 0103
4 PCT OUTPUT The ratio of output frequency or speed to the None. This
corresponding maximum rating, depending on control ratio is
mode. calculated
For scalar mode, it is the ratio of Output Frequency by the FLN
(parameter 0103) to Maximum Frequency (parameter application.
2008).
5 SPEED The calculated speed of the motor, in RPM. 0102
6 CURRENT The measured output current. 0104
7 TORQUE The calculated output torque of the motor as a 0105
percentage of nominal torque.
8 POWER The measured output power in KW. The FLN point 0106
definition also supports horsepower by selecting English
units.
9 DRIVE TEMP The measured heatsink temperature, in ° C. The FLN 0110
point definition also supports ° F by selecting English
units.
10 DRIVE KWH The drive's cumulative power consumption in kilowatt- 0115
hours. This value may be reset by commanding FLN
point 49, RESET KWH.
320 Fieldbus control

FLN Detailed Point Descriptions

Drive
Point Description Parameter
11 DRIVE MWH The drive's cumulative power consumption in megawatt 0141
hours. This value cannot be reset.
12 RUN TIME The drive's cumulative run time in hours. This value may 0114
be reset by commanding FLN point 48, RESET RUN
TIME.
13 DC BUS VOLT The DC bus voltage level of the drive. 0107
14 OUTPUT VOLT The AC output voltage applied to the motor. 0109
15 PRC PID FBCK The Process PID feedback signal. 0130
16 PRC PID DEV The deviation of the Process PID output signal from its 0132
setpoint.
17 MOTOR TEMP The measured motor temperature as set up in Group 35. 0145
18 ROTATION CNT The motor's cumulative revolution count, in mega- 0142
revolutions.
19 N/A
20 OVRD TIME 1 of the 5 mandatory FLN points required for None
compatibility with Siemens control systems. It has no
functionality in the drive application.
21 FWD.REV ACT Indicates the rotational direction of the motor, regardless
of control source (1 = REV, 0 = FWD).
22 FWD.REV CMD Commanded by FLN to change the rotational direction
of the drive.
Parameter 1001 must be set to COMM for FLN to
control the direction of the motor by EXT1.
Parameter 1002 must be set to COMM for FLN to
control the direction of the motor by EXT2.
23 RUN.STOP ACT Indicates the drive's run status, regardless of control
source (1 = RUN, 0 = STOP).
24 RUN.STOP Commanded by FLN to start the drive.
CMD Parameter 1001 must be set to COMM for FLN to
control the run state of the drive by EXT1.
Parameter 1002 must be set to COMM for FLN to have
this control.
25 EXT1.2 ACT Indicates whether External 1 or External 2 is the active
control source (1 = EXT2, 0 = EXT1).
26 EXT1.2 CMD Commanded by FLN to select External 1 or External 2
as the active control source (1 = EXT2, 0 = EXT1).
Parameter 1102 must be set to COMM for FLN to have
this control.
27 DRIVE READY Indicates the drive is ready to accept a run command
(1 = READY, 0 = NOTRDY).
28 AT SETPOINT Indicates the drive has reached its commanded setpoint
(1 = YES, 0 = NO)
29 DAY.NIGHT 1 of the 5 mandatory FLN points required for None
compatibility with Siemens control systems. It has no
functionality in the drive application.
30 CURRENT LIM Sets the output current limit of the drive. 2003
31 ACCEL TIME 1 Sets the acceleration time for Ramp 1. 2202
 Fieldbus control 321

FLN Detailed Point Descriptions

Drive
Point Description Parameter
32 DECEL TIME 1 Sets the deceleration time for Ramp 1. 2203
33 HANDAUTO Indicates whether the drive is in Hand or Auto control
ACT (1 = HAND, 0 = AUTO).
34 ENA.DIS ACT Indicates the status of the Run Enable command,
regardless of its source (1 = ENABLE, 0 = DISABL).
35 ENA.DIS CMD Commanded by FLN to assert the Run Enable
command
(1 = ENABLE, 0 = DISABL).
Parameter 1601 must be set to COMM for FLN to have
this control.
36 FLN LOC ACT Indicates if the drive has been placed in “FLN LOCAL”
mode by commanding either point 68 (FLN LOC CTL) or
point 69 (FLN LOC REF). Commanding either of these
points to FLN (1) “steals” control from its normal source
and places in under FLN control.
Note that the HAND mode of the panel has priority over
FLN local control.
37 FLN CTL SRC Indicates if FLN is a source for control inputs
(1 = YES, 0 = NO).
Note that this status point is true if any of the following
control inputs are from FLN: Run/Stop, Ext1/2 Select or
Run Enable.
38 FLN REF1 SRC Indicates if FLN is the source for speed reference 1
(1 = YES, 0 = NO).
39 FLN REF2 SRC Indicates if FLN is the source for speed reference 2
(1 = YES, 0 = NO).
40 RO1 COMMAND Controls the output state of Relay 1. 0134, bit 0
Parameter 1401 must be set to COMM for FLN to have
this control (1 = ON, 0 = OFF).
41 RO2 COMMAND Controls the output state of Relay 2. Access to relay 2 0134, bit 2
requires ACS320 option MREL.
Parameter 1402 must be set to COMM for FLN to have
this control (1 = ON, 0 = OFF).
42 RO3 COMMAND Controls the output state of Relay 3. Access to relay 3 0134, bit 3
requires ACS320 option MREL.
Parameter 1403 must be set to COMM for FLN to have
this control (1 = ON, 0 = OFF).
43 RO4 COMMAND Controls the output state of Relay 4. Access to relay 4 0134, bit 4
require ACS320 option MREL.
Parameter 1410 must be set to COMM for FLN to have
this control (1 = ON, 0 = OFF).
44, N/A
45
46 AO1 COMMAND Controls Analog Output 1. 0135
Parameter 1501 must be set to this value for FLN to (COMM
have this control. VALUE 1)
47 N/A
322 Fieldbus control

FLN Detailed Point Descriptions

Drive
Point Description Parameter
48 RESET RUN Commanded by FLN to reset the cumulative run timer (1
TIME = RESET, 0 = NO).
The control input is rising-edge sensitive, so, once the
command is issued, this point automatically returns to its
inactive state. This “momentary” operation avoids any
need for an explicit command to clear the point before a
subsequent reset can be issued.
49 RESET KWH Commanded by FLN to reset the cumulative kilowatt-
hour counter (1 = RESET, 0 = NO).
The control input is rising-edge sensitive, so, once the
command is issued, this point automatically returns to its
inactive state. This “momentary” operation avoids any
need for an explicit command to clear the point before a
subsequent reset can be issued.
50 PRC PID GAIN Sets the proportional gain of the active Process PID set, 4001 (SET1)
as selected by Point 54, PRC PID SEL (1 = SET2, 0 = 4101 (SET2)
SET1).
51 PRC PID ITIM Sets the integration time of the active Process PID set, 4002 (SET1)
as selected by Point 54, PRC PID SEL (1 = SET2, 0 = 4102 (SET2)
SET1).
52 PRC PID DTIM Sets the derivation time of the active Process PID set, 4001 (SET1)
as selected by Point 54, PRC PID SEL (1 = SET2, 0 = 4101 (SET2)
SET1).
53 PRC PID DFIL Sets the time constant for the error-derivative of the 4004 (SET1)
active Process PID set, as selected by Point 54, PRC 4104 (SET2)
PID SEL
(1 = SET2, 0 = SET1).
54 PRC PID SEL Selects the active Process PID set (1 = SET2, 0 = 4027
SET1).
55 EXT PID GAIN Sets the proportional gain of the External PID controller. 4201
56 EXT PID ITIM Sets the integration time of the External PID controller. 4202
57 EXT PID DTIM Sets the derivation time of the External PID controller. 4203
58 EXT PID DFIL Sets the time constant for the error-derivative of the 4204
External PID controller.
59 LOCK PANEL Command by FLN to lock the panel and prevent 1602
parameter changes (1 = LOCK, 0 = UNLOCK).
60 INPUT REF 1 Sets Input Reference 1.
Parameter 1102 must be set to COMM for FLN to control
this value.
61 INPUT REF 2 Sets Input Reference 2.
Parameter 1106 must be set to COMM for FLN to control
this value.
62 EXT PID STPT The setpoint for the External PID controller. 4211
The function of this point requires parameter 4210, PID
Setpoint Select, to be set to 19 (Internal).
63 EXT PID FBCK The External PID feedback signal. 0131
64 EXT PID DEV The deviation of the External PID output signal from its 0133
setpoint.
 Fieldbus control 323

FLN Detailed Point Descriptions

Drive
Point Description Parameter
65... N/A
67
68 FLN LOC CTL Commanded by FLN to temporarily “steal” start/stop
control of the drive from its normal source and place it
under FLN control. This functionality is analogous to
placing the drive in HAND mode at the panel, with the
control being taken by FLN instead. HAND mode at the
panel has priority over this point. Thus, this point is only
effective in temporarily taking control from the digital
inputs or some other internal control functionality.
69 FLN LOC REF Commanded by FLN to temporarily “steal” input
reference control of the drive from its normal source and
place it under FLN control. This functionality is
analogous to placing the drive in HAND mode at the
panel, with the reference control being taken by FLN
instead. HAND mode at the panel has priority over this
point. Thus, this point is only effective in temporarily
taking control from the analog inputs or some other
internal control functionality.
70... N/A
81
82 AI 1 ACTUAL Indicates the input level of Analog Input 1. 0120
83 AI 2 ACTUAL Indicates the input level of Analog Input 2. 0121
84 AO 1 ACTUAL Indicates the output level of Analog Output 1. 0124
85 N/A
86 OK.ALARM Indicates the current alarm state of the drive
(1 = ALARM, 0 = OK).
87 OK.MAINT Indicates the current maintenance state of the drive
(1 = MAINT, 0 = OK).
Maintenance triggers are configured in drive parameter
Group 29.
88 ALARM WORD1 This point is a bit-field indicating active alarms in the 0308
drive.
89 ALARM WORD2 This point is a bit-field indicating active alarms in the 0309
drive.
90 LAST FAULT This point is first in the drive's fault log and indicates the 0401
most recent fault declared.
91 PREV FAULT 1 This point is second in the drive's fault log and indicates 0412
the previous fault declared.
92 PREV FAULT 2 This point is last in the drive's fault log and indicates the 0413
oldest fault in the log.
93 OK.FAULT Indicates the current fault state of the drive
(1 = FAULT, 0 = OK).
324 Fieldbus control

FLN Detailed Point Descriptions

Drive
Point Description Parameter
94 RESET FAULT Command by FLN to reset a faulted drive
(1 = RESET, 0 = NO).
Parameter 1604 must be set to COMM for FLN to
control this state.
The control input is rising-edge sensitive, so, once the
command is issued, this point automatically returns to its
inactive state. This “momentary” operation avoids any
need for an explicit command to clear the point before a
subsequent reset can be issued.
95 MBOX PARAM Sets the parameter to be used by the mailbox function.
96 MBOX DATA Sets or indicates the data value of the mailbox function.
97 MBOX READ Command by FLN to read the parameter value specified
by Point 95, MBOX PARAM. The parameter value is
returned in Point 96, MBOX DATA.
The control input is rising-edge sensitive, so, once the
command is issued, this point automatically returns to its
inactive state. This “momentary” operation avoids any
need for an explicit command to clear the point before a
subsequent reset can be issued.
98 MBOX WRITE Command by FLN to write the data value specified by
Point 96, MBOX DATA, to the parameter value specified
by Point 95, MBOX PARAM.
The control input is rising-edge sensitive, so, once the
command is issued, this point automatically returns to its
inactive state. This “momentary” operation avoids any
need for an explicit command to clear the point before a
subsequent reset can be issued.
99 ERROR 1 of the 5 mandatory FLN points required for None
STATUS compatibility with Siemens control systems. It has no
functionality in the drive application.
 Fieldbus control 325

BACnet protocol technical data

 Binary input object instance summary
The following table summarizes the Binary input objects supported:
Instance Object Active/ Present Value
ID Name Description Inactive Text Access Type
BI0 RO 1 ACT Indicates status of Relay Output 1. ON/OFF R
BI1 RO 2 ACT Indicates status of Relay Output 2 ON/OFF R
(requires OREL-xx option).
BI2 RO 3 ACT Indicates status of Relay Output 3 ON/OFF R
(requires OREL-xx option).
BI3 RO 4 ACT Indicates status of Relay Output 4 ON/OFF R
(requires OREL-xx option).
BI6 DI 1 ACT Indicates status of Digital Input 1. ON/OFF R
BI7 DI 2 ACT Indicates status of Digital Input 2. ON/OFF R
BI8 DI 3 ACT Indicates status of Digital Input 3. ON/OFF R
BI9 DI 4 ACT Indicates status of Digital Input 4. ON/OFF R
BI10 DI 5 ACT Indicates status of Digital Input 5. ON/OFF R
BI12 TO ACT Indicates status of Transistor Output. ON/OFF R

Note: For Present Value Access Types, R = Read-only, W = Writeable, C =

Commandable. Commandable values support priority arrays & relinquish defaults.

 Binary output object instance summary

The following table summarizes the Binary output objects supported:
Instance Object Description Active/Inactive Present Value
ID Name Text Access Type
BO0 RO1 CMD Controls output state of Relay 1. ON/OFF C
BO1 RO2 CMD Controls output state of Relay 2. ON/OFF C
(requires OREL-xx option).
BO2 RO3 CMD Controls output state of Relay 3. ON/OFF C
(requires OREL-xx option).
BO3 RO4 CMD Controls output state of Relay 4. ON/OFF C
(requires OREL-xx option).
BO6 TO CMD Controls output state of Transistor ON/OFF C

Note: For Present Value Access Types, R = Read-only, W = Writeable, C =

Commandable. Commandable values support priority arrays & relinquish defaults.
326 Fieldbus control

 Binary value object instance summary

The following table summarizes the Binary value objects supported:
Instance Object Name Description Active/Inactive Present Value
ID Text Access Type
BV0 RUN/STOP ACT Indicates the Run status of RUN/STOP R
the drive, regardless of the
control source.
BV1 FWD/REV ACT Indicates the rotation REV/FWD R
direction of the motor,
regardless of control source.
BV2 FAULT ACT Indicates the fault status of FAULT/OK R
the drive.
BV3 EXT 1/2 ACT Indicates which control EXT2/EXT1 R
source is active: External 1
or External 2.
BV4 HAND/AUTO Indicates which control HAND/AUTO R
ACT mode the drive is in: Hand
or Auto.
BV5 ALARM ACT Indicates the alarm status of ALARM/OK R
the drive.
BV6 MAINT REQ Indicates the maintenance MAINT/OK R
status of the drive.
BV7 DRIVE READY Indicates whether the drive READY/NOT R
is ready to accept a run READY
command.
BV8 AT SETPOINT Indicates whether the drive YES/NO R
is at the commanded
setpoint.
BV9 RUN ENA ACT Indicates the Run Enable ENABLE/DISABLE R
command status, regardless
of the control source.
BV10 RUN/STOP CMD Command to start the drive RUN/STOP C
(drive must be configured
for BACnet control).
BV11 FWD/REV CMD Command to change the REV/FWD C
rotational direction of motor
(drive must be configured
for BACnet control).
BV12 RUN ENA CMD Command to assert Run ENABLE/DISABLE C
Enable (drive must be
configured for BACnet
control).
BV13 EXT 1/2 CMD Command to select EXT2/EXT1 C
External 1 or External 2 as
the active control source
(drive must be configured
for BACnet control).
 Fieldbus control 327

Instance Active/Inactive Present Value

ID Object Name Description Text Access Type
BV14 FAULT RESET Command to reset a fault RESET/NO C
(drive must be configured
for BACnet control).
BV15 MBOX READ Command to read READ/RESET W
parameter specified by
AV25, MBOX PARAM. The
parameter value is returned
in AV26, MBOX DATA.
BV16 MBOX WRITE Command to write data WRITE/RESET W
value specified by AV26,
MBOX DATA, to the
parameter value specified
by AV25, MBOX PARAM.
BV17 LOCK PANEL Command to lock the panel LOCK/UNLOCK W
and prevent parameter
changes.
BV18 CTL OVERRIDE Commands the drive into ON/OFF C
CMD BACnet Control Override. In
this mode, BACnet acquires
drive control from its normal
source. Note that the HAND
mode of the panel has
priority over BACnet Control
Override.
BV19 CTL OVERRIDE Indicates if drive is placed in ON/OFF R
ACT BACnet Control Override by
commanding BV18. In this
mode, BACnet acquires
drive control from its normal
source. Note that HAND
mode of the panel has
priority over BACnet control
Override.
BV20 START ENABLE Command to assert Start ENABLE/DISABLE C
1 Enable1 (drive must be
configured for BACnet
control).
BV21 START ENABLE Command to assert Start ENABLE/DISABLE C
2 Enable 2 (drive must be
configured for BACnet
control).
328 Fieldbus control

Instance Active/Inactive Present Value

ID Object Name Description Text Access Type
BV22* HEATING CMD Command to automatically ENABLE/DISABLE C
assert Motor Heating DC
current injection, when drive
is stopped (drive must be
configured for BACnet
control).
In this mode, “DISABLE”
turns off the ongoing Motor
Heating operation
immediately (after the drive
has received the command).
BV23* HEATING STS Indicates the status of Motor ON/OFF R
Heating DC current injection
(drive must be configured
for BACnet control).
“ON” means there is actual
heating current flowing in
the motor circuit.
*Object instance applies for US regional variant only.

Note: For Present Value Access Types, R = Read-only, W = Writeable,

C = Commandable. Commandable values support priority arrays & relinquish
defaults.

 Analog input object instance summary

The following table summarizes the Analog input objects supported:
Instance Object Name Description Units Present Value
ID Access Type
AI0 ANALOG INPUT Indicates the input level of Analog Percent R
1 Input 1.
AI1 ANALOG INPUT Indicates the input level of Analog Percent R
2 Input 2.

Note: For Present Value Access Types, R = Read-only, W = Writeable,

C = Commandable. Commandable values support priority arrays & relinquish
defaults.

 Analog output object instance summary

The following table summarizes the Analog output objects supported:
Instance Present Value
ID Object Name Description Units Access Type
AO0 AO 1 Controls Analog Output 1 (drive must Percent C
COMMAND be configured for BACnet control).

Note: For Present Value Access Types, R = Read-only, W = Writeable,

C = Commandable. Commandable values support priority arrays & relinquish
defaults.
 Fieldbus control 329

 Analog value object instance summary

The following table summarizes the Analog value objects supported:
Instance Object Name Description Units Present Value
ID Access Type
AV0 OUTPUT Indicates motor speed. RPM R
SPEED
AV1 OUTPUT Indicates output frequency. Hertz R
FREQ
AV2 DC BUS VOLT Indicates DC bus voltage. Volts R
AV3 OUTPUT VOLT Indicates AC output voltage. Volts R
AV4 CURRENT Indicates output current of the drive. Amps R
AV5 TORQUE Indicates output torque of the motor as Percent R
a percentage of nominal torque.
AV6 POWER Indicates output power in kW. Kilowatts R
AV7 DRIVE TEMP Indicates heatsink temperature. °C R
AV8 KWH (R) Indicates the resettable energy usage kWh W
of the drive (reset by writing zero).
AV9 KWH (NR) Indicates the cumulative energy usage kWh R
of the drive. The value cannot be reset.
AV10 PRC PID FBCK Process PID feedback signal. Percent R
AV11 PRC PID DEV Deviation of the Process PID output Percent R
signal from its setpoint.
AV12 EXT PID FBCK External PID feedback signal. Percent R
AV13 EXT PID DEV Deviation of External PID output signal Percent R
from its setpoint.
AV14 RUN TIME (R) Indicates the resettable run time of the Hours W
drive (reset by writing zero).
AV15 MOTOR TEMP Indicates the motor temperature as set °C R
up in Group 35: Motor temp meas.
AV16 INPUT REF 1 Sets the input Reference 1 (drive must Percent C
be configured for BACnet control).
AV17 INPUT REF 2 Sets the input Reference 2 (drive must Percent C
be configured for BACnet control).
AV18 LAST FLT Indicates most recent fault in the fault None R
log.
AV19 PREV FLT 1 Indicates previous fault in the fault log. None R
AV20 PREV FLT 2 Indicates the oldest fault in the fault log. None R
AV21 AO 1 ACT Indicates output level of Analog Milliamps R
Output 1.
AV23 ACCEL1 TIME Sets Ramp1 acceleration time. Seconds W
AV24 DECEL1 TIME Sets Ramp1 deceleration time. Seconds W
AV25 MBOX PARAM Sets the parameter to be used by the None W
mailbox function. See BV15 and BV16.
AV26 MBOX DATA Sets (W) or indicates (R) as the data None W
value of mailbox function (see BV15
and BV16).
330 Fieldbus control

Instance Present Value

ID Object Name Description Units Access Type
AV27 EXT PID STPT Setpoint for external PID controller Percent C
(drive must be configured for BACnet
control).
AV28* HEATING Sets motor heating DC current Percent W
CURRENT reference (percent of motor nominal
current).
*Object instance applies for US regional variant only.

Note: For Present Value Access Types, R = Read-only, W = Writeable, C =

Commandable. Commandable values support priority arrays & relinquish defaults.
 Fieldbus control 331

BACnet quick-start sequence

The following steps summarize the process for enabling and configuring BACnet on
the ACS320:
1. Enable BACnet protocol: Set drive parameter 9802 COMM PROT SEL =
BACNET (5).
Note: If you cannot see the desired selection on the panel, your drive does not
have that protocol software in the application memory.
• To confirm this selection, read drive parameter 5301 EFB PROTOCOL ID. It
should read x5xx (where “x” is any value).
2. Place the BACnet channel in “reset”: Set drive parameter 5302 EFB STATION ID
= 0.
• This setting holds the BACnet communication channel in reset while
remaining settings are completed.
3. Define the MS/TP baud rate.
• Set drive parameter 5303 EFB BAUD RATE = appropriate value.
4. Define the Device Object Instance ID.
• To define a specific device object instance value, use drive parameters 5311
and 5317 (object instance values must be unique and in the range 1 to
4,194,303).
• To use the drive’s MS/TP MAC ID as the device object instance value, set
drive parameter 5311 and 5317 = 0.
5. Define a unique MS/TP MAC ID. Set drive parameter 5302 EFB STATION ID =
appropriate value.
• Once this parameter is set to a non-zero value, current BACnet settings are
“latched” and used for communication until the channel is reset.
• In order to participate in MS/TP token passing, the MAC ID used must be
within the limits defined by other masters’ “Max Master” property.
6. Confirm proper BACnet communication.
• When BACnet communication is operating properly, drive parameter 5316
EFB PAR 16 (the MS/TP token counter), should be continually increasing.
• Drive parameter 5306 EFB UART ERRORS, should be stable.
332 Fieldbus control

BACnet protocol implementation conformance statement

(PICS)
 BACnet Standard Device Profile
This version of ACS320 BACnet fully conforms to the 'Application-Specific Controller'
standard device profile (B-ASC).

 Services Supported
The following services are supported by the ACS320:
• I-Am (Response to Who-Is, also broadcast on power-up & other reset)
• I-Have (Response to Who-Has)
• ReadProperty
• WriteProperty
• DeviceCommunicationControl
• ReinitializeDevice

 Data Link Layer options

The ACS320 implements:
• MS/TP (Master), baud rate(s): 9600, 19200, 38400, 76800
• MS/TP (Slave), baud rate(s): 9600, 19200, 38400, 76800

 MAC ID / Device Object Instance

The ACS320 supports separate MAC ID and Device Object Instance parameters:
• Set the MAC ID using drive parameter 5302 EFB STATION ID. Default: 5302 = 1.
• Set the Device Object Instance ID using drive parameters 5311 and 5317.
Default: Both 5311 and 5317 = 0, which causes the MAC ID to “double” as the
Device Object Instance. For Device Object Instance values not linked to the MAC
ID, set ID values using 5311 and 5317:
- For IDs in the range 1 to 65,535: Parameter 5311sets the ID directly (5317
must be 0). For example, the following values set the ID to 49,134:
5311 = 49134 and 5317 = 0.
- For IDs > 65,335: The ID equals 5311’s value plus 10,000 times 5317’s value.
For example, the following values set the ID to 71,234:
5311 = 1234 and 5317 = 7.

 Max Info Frames Property

Configure the Device Object Max Info Frames property using drive parameter 5312.
Default: 5312 = 1.
 Fieldbus control 333

 Max Master Property

Configure the Device Object Max Master property using drive parameter 5313.
Default: 5313 = 127.

 MS/TP Token Counter

Parameter 5316 stores the count of MS/TP tokens passed to the associated node.

BACnet protocol implementation conformance statement

This statement is part of this standard and is required for its use.

Date: December 2015

Vendor Name: ABB, Inc
Product Name: Low Voltage AC Motor Drive
Product Model Number: ACS320-xxE (European regional variant)
ACS320-xxU (USA regional variant)
Applications Software Version: 403C (European regional variant)
4050 (USA regional variant)
Firmware Revision: 0528
BACnet Protocol Revision: 7
Product Description: The ACS320 is a high-performance adjustable frequency
drive specifically designed for commercial automation
applications. This product supports native BACnet,
connecting directly to the MS/TP LAN. All standard
MS/TP baud rates are supported, as well as master
mode functionality. Over BACnet, the drive can be fully
controlled as a standard adjustable frequency drive. In
addition, up to 13 configurable I/O ports are available
over BACnet for user application.
BACnet Standardized Device  BACnet Operator Workstation (B-OWS)
Profile (Annex L):  BACnet Building Controller (B-BC)
 BACnet Advanced Application Controller (B-AAC)
 BACnet Application Specific Controller (B-ASC)
 BACnet Smart Sensor (B-SS)
 BACnet Smart Actuator (B-SA)
List all BACnet Interoperability DS-RP-B, DS-WP-B, DM-DDB-B, DM-DOB-B,
Building Blocks Supported DM-DCC-B, DM-RD-B.
(Annex K):
Segmentation Capability:  Segmented requests supported. Window Size ____
 Segmented responses supported. Window Size ____
334 Fieldbus control

Standard Object Types Object instantiation is static, that is objects cannot be

Supported: created or deleted.
See Object/Property support matrix tables from
page 335.
Data Link Layer Options:  BACnet IP, (Annex J)
 BACnet IP, (Annex J), Foreign Device
 ISO 8802-3, Ethernet (Clause 7)
 ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8)
 ANSI/ATA 878.1, EIA-485 ARCNET (Clause 8), baud
rate(s) ___
 MS/TP master (Clause 9), baud rate(s): 9600, 19200,
38400, 76800
 MS/TP slave (Clause 9), baud rate(s): 9600, 19200,
38400, 76800
 Point-To-Point, EIA 232 (Clause 10), baud rate(s): ___
 Point-To-Point, modem, (Clause 10), baud rate(s): ___
 LonTalk, (Clause 11), medium: __________
 Other: __________
Device Address Binding:  Yes
Is static device binding  No
supported? (This is currently
necessary for two-way
communication with MS/TP
slaves and certain other
devices.)
Networking Options:  Router, Clause 6 - List all routing configurations,
eg, ARCNET-Ethernet, Ethernet-MS/TP, etc.
 Annex H, BACnet Tunneling Router over IP
 BACnet/IP Broadcast Management Device (BBMD)
Does the BBMD support registrations by Foreign
Devices?  Yes  No
Character Sets Supported:  ANSI X3.4
Indicating support for multiple  IBM™/Microsoft™ DBCS
character sets does not imply  ISO 8859-1
that they can all be supported  ISO 10646 (UCS-2)
simultaneously.
 ISO 10646 (UCS-4)
 JIS C 6226
If this product is a
communication gateway,
describe the types of non-
BACnet equipment/network(s)
that the gateway supports:
 Fieldbus control 335

BACnet object definitions

 Object/Property support matrix
The following table summarizes the object types/properties supported:
Object Type
Property Binary Binary Binary Analog Analog Analog
Device
Input Output Value Input Output Value
Object Identifier       
Object Name       
Object Type       
System Status 
Vendor Name 
Vendor Identifier 
Model Name 
Firmware Revision 
Appl Software Revision 
Protocol Version 
Protocol Revision 
Services Supported 
Object Types Supported 
Object List 
Max APDU Length 
Segmentation Support 
APDU Timeout 
Number APDU Retries 
Max Master 
Max Info Frames 
Device Address Binding 
Database Revision 
Present Value      
Status Flags      
Event State      
Out-of-Service      
Units   
Priority Array  *  *
Relinquish Default  *  *
Polarity  
Active Text   
Inactive Text   

* For commandable values only.

336 Fieldbus control

Modbus protocol technical data

 Overview
The Modbus® protocol was introduced by Modicon, Inc. for use in control
environments featuring Modicon programmable controllers. Due to its ease of use
and implementation, this common PLC language was quickly adopted as a de-facto
standard for integration of a wide variety of master controllers and slave devices.
Modbus is a serial, asynchronous protocol. Transactions are half-duplex, featuring a
single Master controlling one or more Slaves. While RS232 can be used for point-to-
point communication between a single Master and a single Slave, a more common
implementation features a multi-drop EIA-485 network with a single Master
controlling multiple Slaves. The ACS320 features EIA-485 for its Modbus physical
interface.

RTU
The Modbus specification defines two distinct transmission modes: ASCII and RTU.
The ACS320 supports RTU only.

Feature summary
The following Modbus function codes are supported by the ACS320.
Code
Function Description
(Hex)
Read Coil Status 0x01 Read discrete output status. For the ACS320, the individual
bits of the control word are mapped to Coils 1…16. Relay
outputs are mapped sequentially beginning with Coil 33 (eg,
RO1=Coil 33).
Read Discrete 0x02 Read discrete inputs status. For the ACS320, the individual
Input Status bits of the status word are mapped to Inputs 1…16 or 1…32,
depending on the active profile. Terminal inputs are mapped
sequentially beginning with Input 33 (eg, DI1=Input 33).
Read Multiple 0x03 Read multiple holding registers. For the ACS320, the entire
Holding Registers parameter set is mapped as holding registers, as well as
command, status and reference values.
Read Multiple 0x04 Read multiple input registers. For the ACS320, the 2 analog
Input Registers input channels are mapped as input registers 1 & 2.
Force Single Coil 0x05 Write a single discrete output. For the ACS320, the individual
bits of the control word are mapped to Coils 1…16. Relay
outputs are mapped sequentially beginning with Coil 33 (eg,
RO1=Coil 33).
Write Single 0x06 Write single holding register. For the ACS320, the entire
Holding Register parameter set is mapped as holding registers, as well as
command, status and reference values.
Diagnostics 0x08 Perform Modbus diagnostics. Subcodes for Query (0x00),
Restart (0x01) & Listen Only (0x04) are supported.
Force Multiple 0x0F Write multiple discrete outputs. For the ACS320, the
Coils individual bits of the control word are mapped to Coils 1…16.
Relay outputs are mapped sequentially beginning with Coil
33 (eg, RO1=Coil 33).
 Fieldbus control 337

Code
Function (Hex) Description

Write Multiple 0x10 Write multiple holding registers. For the ACS320, the entire
Holding Registers parameter set is mapped as holding registers, as well as
command, status and reference values.
Read/Write 0x17 This function combines functions 0x03 and 0x10 into a single
Multiple Holding command.
Registers

Mapping summary
The following table summarizes the mapping between the ACS320 (parameters and
I/0) and Modbus reference space. For details, see section Modbus addressing below.
ACS320 Modbus Reference Supported Function Codes
• Control Bits Coils(0xxxx) • 01 – Read Coil Status
• Relay Outputs • 05 – Force Single Coil
• 15 – Force Multiple Coils
• Status Bits Discrete Inputs(1xxxx) • 02 – Read Input Status
• Discrete Inputs
• Analog Inputs Input Registers(3xxxxx) • 04 – Read Input Registers
• Parameters Holding Registers(4xxxx) • 03 – Read 4X Registers
• Control/Status • 06 – Preset Single 4X Register
Words • 16 – Preset Multiple 4X Registers
• References • 23 – Read/Write 4X Registers

Communication profiles
When communicating by Modbus, the ACS320 supports multiple profiles for control
and status information. Parameter 5305 EFB CTRL PROFILE selects the profile
used.
• ABB DRV LIM – This profile is based on the PROFIBUS interface, and is discussed
in detail in the following sections.
• DCU PROFILE – Another profile is called the DCU PROFILE profile. It extends the
control and status interface to 32 bits, and is the internal interface between the
main drive application and the embedded fieldbus environment.
• ABB DRV FULL – This profile is also based on the PROFIBUS interface, and
supports two control word bits not supported by the ABB DRV LIM profile.
338 Fieldbus control

 Modbus addressing
With Modbus, each function code implies access to a specific Modbus reference set.
Thus, the leading digit is not included in the address field of a Modbus message.
Note: The drive supports the zero-based addressing of the Modbus specification.
Holding register 40002 is addressed as 0001 in a Modbus message. Similarly, coil 33
is addressed as 0032 in a Modbus message.
Refer again to section Mapping summary above. The following sections describe, in
detail, the mapping to each Modbus reference set.
0xxxx Mapping – Modbus Coils. The drive maps the following information to the
0xxxx Modbus set called Modbus Coils:
• Bit-wise map of the CONTROL WORD (selected using parameter 5305 EFB CTRL
PROFILE). The first 32 coils are reserved for this purpose.
• Relay output states, numbered sequentially beginning with coil 00033.
The following table summarizes the 0xxxx reference set:

Modbus Internal Location

Ref. (All Profiles) (5305 = 0) (5305 = 1) (5305 = 2)
00001 – Bit 0 OFF1* STOP OFF1*
00002 – Bit 1 OFF2* START OFF2*
00003 – Bit 2 OFF3* REVERSE OFF3*
00004 – Bit 3 START LOCAL START
00005 – Bit 4 N/A RESET RAMP_OUT_ZERO*
00006 – Bit 5 RAMP_HOLD* EXT2 RAMP_HOLD*
00007 – Bit 6 RAMP_IN_ZERO* RUN_DISABLE RAMP_IN_ZERO*
00008 – Bit 7 RESET STPMODE_R RESET
00009 – Bit 8 N/A STPMODE_EM N/A
00010 – Bit 9 N/A STPMODE_C N/A
00011 – Bit 10 N/A RAMP_2 REMOTE_CMD*
00012 – Bit 11 EXT2 RAMP_OUT_0 EXT2
00013 – Bit 12 N/A RAMP_HOLD N/A
00014 – Bit 13 N/A RAMP_IN_0 N/A
00015 – Bit 14 N/A REQ_LOCALLOCK N/A
00016 – Bit 15 N/A Reserved N/A
00017 – Bit 16 Does not apply FBLOCAL_CTL Does not apply
00018 – Bit 17 FBLOCAL_REF
00019 – Bit 18 START_DISABLE1
00020 – Bit 19 START_DISABLE2
00021… Reserved Reserved Reserved Reserved
00032
 Fieldbus control 339

Modbus Internal Location

Ref. (All Profiles) (5305 = 0) (5305 = 1) (5305 = 2)
00033 relay output 1 Relay Output 1 Relay Output 1 Relay Output 1
00034 relay output 2 Relay Output 2 Relay Output 2 Relay Output 2
00035 relay output 3 Relay Output 3 Relay Output 3 Relay Output 3
00036 relay output 4 Relay Output 4 Relay Output 4 Relay Output 4
* = Active low

For the 0xxxx registers:

• Status is always readable.
• Forcing is allowed by user configuration of the drive for fieldbus control.
• Additional relay outputs are added sequentially.
The drive supports the following Modbus function codes for coils:
Function Code Description
01 Read coil status
05 Force single coil
15 (0x0F Hex) Force multiple coils

1xxxx Mapping – Modbus Discrete Inputs. The drive maps the following
information to the 1xxxx Modbus set called Modbus Discrete Inputs:
• Bit-wise map of the STATUS WORD (selected using parameter 5305 EFB CTRL
PROFILE). The first 32 inputs are reserved for this purpose.
• Discrete hardware inputs, numbered sequentially beginning with input 33.
The following table summarizes the 1xxxx reference set:
Modbus Internal Location (5305 = 0 or 2)
Ref. (All Profiles) (5305 = 1)
10001 – Bit 0 RDY_ON READY
10002 – Bit 1 RDY_RUN ENABLED
10003 – Bit 2 RDY_REF STARTED
10004 – Bit 3 TRIPPED RUNNING
10005 – Bit 4 OFF_2_STA* ZERO_SPEED
10006 – Bit 5 OFF_3_STA* ACCELERATE
10007 – Bit 6 SWC_ON_INHIB DECELERATE
10008 – Bit 7 ALARM AT_SETPOINT
10009 – Bit 8 AT_SETPOINT LIMIT
10010 – Bit 9 REMOTE SUPERVISION
10011 – Bit 10 ABOVE_LIMIT REV_REF
10012 – Bit 11 EXT2 REV_ACT
10013 – Bit 12 RUN_ENABLE PANEL_LOCAL
10014 – Bit 13 N/A FIELDBUS_LOCAL
10015 – Bit 14 N/A EXT2_ACT
340 Fieldbus control

Modbus Internal Location

Ref. (All Profiles) (5305 = 0 or 2) (5305 = 1)
10016 – Bit 15 N/A FAULT
10017 – Bit 16 Reserved ALARM
10018 – Bit 17 Reserved REQ_MAINT
10019 – Bit 18 Reserved DIRLOCK
10020 – Bit 19 Reserved LOCALLOCK
10021 – Bit 20 Reserved CTL_MODE
10022 – Bit 21 Reserved Reserved
10023 – Bit 22 Reserved Reserved
10024 – Bit 23 Reserved Reserved
10025 – Bit 24 Reserved Reserved
10026 – Bit 25 Reserved Reserved
10027 – Bit 26 Reserved REQ_CTL
10028 – Bit 27 Reserved REQ_REF1
10029 – Bit 28 Reserved REQ_REF2
10030 – Bit 29 Reserved REQ_REF2EXT
10031 – Bit 30 Reserved ACK_STARTINH
10032 – Bit 31 Reserved ACK_OFF_ILCK
10033 DI1 DI1
10034 DI2 DI2
10035 DI3 DI3
10036 DI4 DI4
10037 DI5 DI5
* = Active low

For the 1xxxx registers:

• Additional discrete inputs are added sequentially.
The drive supports the following Modbus function codes for discrete inputs:
Function Code Description
02 Read input status

3xxxx Mapping – Modbus Inputs. The drive maps the following information to the
3xxxx Modbus addresses called Modbus input registers:
• Any user defined analog inputs.
 Fieldbus control 341

The following table summarizes the input registers:

Modbus Internal
Location Remarks
Reference (All Profiles)
30001 ai1 This register shall report the level of Analog Input 1 (0…100%).
30002 ai2 This register shall report the level of Analog Input 2 (0…100%).

The drive supports the following Modbus function codes for 3xxxx registers:
Function Code Description
04 Read 3xxxx input status

4xxxx Register Mapping. The drive maps its parameters and other data to the 4xxxx
holding registers as follows:
• 40001…40099 map to drive control and actual values. These registers are
described in the table below.
• 40101…49999 map to drive parameters 0101…9999. Register addresses that do
not correspond to drive parameters are invalid. If there is an attempt to read or
write outside the parameter addresses, the Modbus interface returns an exception
code to the controller.
The following table summarizes the 4xxxx drive control registers 40001…40099 (for
4xxxx registers above 40099, see the drive parameter list, for example, 40102 is
parameter 0102):
Modbus Register Access Remarks
40001 R/W Maps directly to the profile. Supported only if 5305 =
0 or 2 (ABB Drives profile). Parameter 5319 holds a
copy in hex format.
40002 Reference 1 R/W Range = 0…+20000 (scaled to 0…1105 REF1 MAX,
or
-20000…0 (scaled to 1105 REF1 MAX…0).
40003 Reference 2 R/W Range = 0…+10000 (scaled to 0…1108 REF2 MAX,
or
-10000…0 (scaled to 1108 REF2 MAX…0).
40004 R Maps directly to the profile. Supported only if 5305 =
0 or 2 (ABB Drives profile). Parameter 5320 holds a
copy in hex format.
40005 Actual 1 R By default, stores a copy of 0103 OUTPUT FREQ.
(select using 5310) Use parameter 5310 to select a different actual value
for this register.
40006 Actual 2 R By default, stores a copy of 0104 CURRENT. Use
(select using 5311) parameter 5311 to select a different actual value for
this register.
40007 Actual 3 R By default, stores nothing. Use parameter 5312 to
(select using 5312) select an actual value for this register.
40008 Actual 4 R By default, stores nothing. Use parameter 5313 to
(select by 5313) select an actual value for this register.
40009 Actual 5 R By default, stores nothing. Use parameter 5314 to
(select using 5314) select an actual value for this register.
342 Fieldbus control

Modbus Register Access Remarks

40010 Actual 6 R By default, stores nothing. Use parameter 5315 to
(select using 5315) select an actual value for this register.
40011 Actual 7 R By default, stores nothing. Use parameter 5316 to
(select using 5316) select an actual value for this register.
40012 Actual 8 R By default, stores nothing. Use parameter 5317 to
(select using 5317) select an actual value for this register.
40013 Actual 9 R By default, stores nothing. Use parameter 5321 to
(select using 5321) select an actual value for this register. Supported by
STD Modbus only.
40014 Actual 10 R By default, stores nothing. Use parameter 5322 to
(select using 5322) select an actual value for this register. Supported by
STD Modbus only.
40031 LSW R/W Maps directly to the Least Significant Word of the
DCU profile‘s CONTROL WORD. Supported only if
5305 = 1.
See parameter 0301.
40032 MSW R/W Maps directly to the Most Significant Word of the
DCU profile‘s CONTROL WORD. Supported only if
5305 = 1.
See parameter 0302.
40033 LSW R Maps directly to the Least Significant Word of the
DCU profile‘s STATUS WORD. Supported only if
5305 = 1.
See parameter 0303.
40034 MSW R Maps directly to the Most Significant Word of the
DCU profile‘s STATUS WORD. Supported only if
5305 = 1.
See parameter 0304.
40080 Actual 11 R/W Use parameter 5323 to select an actual value for this
(select using 5323) register. Supported by STD Modbus only.
40081 Actual 12 R/W Use parameter 5324 to select an actual value for this
(select using 5324) register. Supported by STD Modbus only.
40082 Actual 13 R/W Use parameter 5325 to select an actual value for this
(select using 5325) register. Supported by STD Modbus only.
40083 Actual 14 R/W Use parameter 5326 to select an actual value for this
(select using 5326) register. Supported by STD Modbus only.
40084 Actual 15 R/W Use parameter 5327 to select an actual value for this
(select using 5327) register. Supported by STD Modbus only.
40085 Actual 16 R/W Use parameter 5328 to select an actual value for this
(select using 5328) register. Supported by STD Modbus only.
40086 Actual 17 R/W Use parameter 5329 to select an actual value for this
(select using 5329) register. Supported by STD Modbus only.
40087 Actual 18 R/W Use parameter 5330 to select an actual value for this
(select using 5330) register. Supported by STD Modbus only.
40088 Actual 19 R/W Use parameter 5331 to select an actual value for this
(select using 5331) register. Supported by STD Modbus only.
40089 Actual 20 R/W Use parameter 5332 to select an actual value for this
(select using 5332) register. Supported by STD Modbus only.
 Fieldbus control 343

For the Modbus protocol, drive parameters in group 53 report the parameter mapping
to 4xxxx Registers.
Code Description
5310 EFB PAR 10
Specifies the parameter mapped to Modbus register 40005.
5311 EFB PAR 11
Specifies the parameter mapped to Modbus register 40006.
5312 EFB PAR 12
Specifies the parameter mapped to Modbus register 40007.
5313 EFB PAR 13
Specifies the parameter mapped to Modbus register 40008.
5314 EFB PAR 14
Specifies the parameter mapped to Modbus register 40009.
5315 EFB PAR 15
Specifies the parameter mapped to Modbus register 40010.
5316 EFB PAR 16
Specifies the parameter mapped to Modbus register 40011.
5317 EFB PAR 17
Specifies the parameter mapped to Modbus register 40012.
5318 Reserved.
5319 EFB PAR 19
Holds a copy (in hex) of the CONTROL WORD, Modbus register 40001.
5320 EFB PAR 20
Holds a copy (in hex) of the STATUS WORD, Modbus register 40004.
5321 MDB DATA IN 1
Specifies the parameter mapped to Modbus register 40013.
5322 MDB DATA IN 2
Specifies the parameter mapped to Modbus register 40014.
5323 MDB DATA OUT 1
Specifies the parameter mapped to Modbus register 40080.
5324 MDB DATA OUT 2
Specifies the parameter mapped to Modbus register 40081.
5325 MDB DATA OUT 3
Specifies the parameter mapped to Modbus register 40082.
5326 MDB DATA OUT 4
Specifies the parameter mapped to Modbus register 40083.
5327 MDB DATA OUT 5
Specifies the parameter mapped to Modbus register 40084.
5328 MDB DATA OUT 6
Specifies the parameter mapped to Modbus register 40085.
5329 MDB DATA OUT 7
Specifies the parameter mapped to Modbus register 40086.
5330 MDB DATA OUT 8
Specifies the parameter mapped to Modbus register 40087.
344 Fieldbus control

Code Description
5331 MDB DATA OUT 9
Specifies the parameter mapped to Modbus register 40088.
5332 MDB DATA OUT 10
Specifies the parameter mapped to Modbus register 40089.

Except where restricted by the drive, all parameters are available for both reading
and writing. The parameter writes are verified for the correct value, and for a valid
register addresses.
Note: Parameter writes through standard Modbus are always volatile, in other words,
modified values are not automatically stored to permanent memory. Use parameter
1607 PARAM. SAVE to save all altered values.
The drive supports the following Modbus function codes for 4xxxx registers:
Function Code Description
03 Read holding 4xxxx registers
06 Preset single 4xxxx register
16 (0x10 Hex) Preset multiple 4xxxx registers
23 (0x17 Hex) Read/write 4xxxx registers

Actual values
The contents of the register addresses 40005…40012 are actual values and are:
• Specified using parameters 5310…5317.
• Read-only values containing information on the operation of the drive.
• 16-bit words containing a sign bit and a 15-bit integer.
• When negative values, written as the two’s complement of the corresponding
positive value.
• Scaled as described earlier in Actual value scaling.

Exception codes
Exception codes are serial communication responses from the drive. The drive
supports the standard Modbus exception codes defined below.
Exception Meaning
Code
01 Unsupported command
02 The data address received in the query is not allowable. It is not a defined
parameter/group.
03 A value contained in the query data field is not an allowable value for the drive,
because it is one of the following:
Outside min. or max. limits.
Parameter is read-only.
Message is too long.
Parameter write not allowed when start is active.
Parameter write not allowed when factory macro is selected.
 Fieldbus control 345

ABB control profiles technical data

 Overview
ABB Drives profile
The ABB Drives profile provides a standard profile that can be used on multiple
protocols, including Modbus and the protocols available on the FBA module. Two
implementations of the ABB Drives profile are available:
• ABB DRV FULL – This implementation standardizes the control interface with
ACS600 and ACS800 drives.
• ABB DRV LIM– This implementation standardizes the control interface with
ACH400 drives. This implementation does not support two control word bits
supported by ABB DRV FULL.
Except as noted, the following “ABB Drives profile” descriptions apply to both
implementations.

DCU profile
The DCU profile extends the control and status interface to 32 bits, and is the internal
interface between the main drive application and the embedded fieldbus
environment.
Control word
The CONTROL WORD is the principal means for controlling the drive from a fieldbus
system. The fieldbus master station sends the CONTROL WORD to the drive. The drive
switches between states according to the bit-coded instructions in the CONTROL
WORD. Using the CONTROL WORD (ABB Drives profile version) requires that:
• The drive is in remote (REM) control.
• The serial communication channel is defined as the source for controlling
commands (set using parameters 1001 EXT1 COMMANDS, 1002 EXT2
COMMANDS and 1102 EXT1/EXT2 SEL).
• The serial communication channel used is configured to use an ABB control
profile. For example, to use the control profile ABB DRV FULL, requires both
parameter 9802 COMM PROT SEL = 1 (STD MODBUS), and parameter 5305 EFB
CTRL PROFILE = 2 (ABB DRV FULL).
346 Fieldbus control

ABB Drives profile

The following table and the state diagram later in this sub-section describe the
CONTROL WORD content for the ABB Drives profile.

ABB Drives Profile (EFB) CONTROL WORD

Commanded
Bit Name Value Comments
State
0 OFF1 1 READY TO Enter READY TO OPERATE.
CONTROL OPERATE
0 EMERGENCY Drive ramps to stop according to
OFF currently active deceleration ramp
(2203 or 2205)
Normal command sequence:
• Enter OFF1 ACTIVE.
• Proceed to READY TO SWITCH ON,
unless other interlocks (OFF2, OFF3)
are active.
1 OFF2 1 OPERATING Continue operation (OFF2 inactive)
CONTROL 0 EMERGENCY Drive coasts to stop.
OFF Normal command sequence:
• Enter OFF2 ACTIVE.
• Proceed to SWITCHON INHIBITED.
2 OFF3 1 OPERATING Continue operation (OFF3 inactive)
CONTROL
0 EMERGENCY Drive stops within in time specified by
STOP parameter 2208.
Normal command sequence:
• Enter OFF3 active.
• Proceed to switch on inhibited.
WARNING! Be sure motor and
driven equipment can be stopped
using this mode.
3 INHIBIT 1 OPERATION Enter OPERATION ENABLED (Note
OPERATION ENABLED the Run enable signal must be active.
See parameter 1601. If parameter 1601
is set to COMM, this bit also actives the
Run Enable signal.)
0 OPERATION Inhibit operation. Enter OPERATION
INHIBITED INHIBITED.
4 Unused (ABB DRV LIM)
RAMP_OUT_ 1 NORMAL Enter RAMP FUNCTION
ZERO OPERATION GENERATOR:
(ABB DRV ACCELERATION ENABLED.
FULL)
0 RFG OUT ZERO Force ramp function generator output to
Zero. Drive ramps to stop (current and
DC voltage limits in force).
5 RAMP_HOLD 1 RFG OUT Enable ramp function.
ENABLED Enter RAMP FUNCTION
GENERATOR:
ACCELERATION ENABLED.
0 RFG OUT HOLD Halt ramping (Ramp Function
Generator output held)
 Fieldbus control 347

ABB Drives Profile (EFB) CONTROL WORD

Commanded
Bit Name Value State Comments

6 RAMP_IN_ 1 RFG INPUT Normal operation. Enter OPERATING.

ZERO ENABLED
0 RFG INPUT ZERO Force Ramp Function Generator input
to zero.
7 RESET 0=>1 RESET Fault reset if an active fault exists (Enter
SWITCH-ON INHIBITED). Effective if
1604 = COMM.
0 OPERATING Continue normal operation
8…9 Unused
10 Unused (ABB DRV LIM)
REMOTE_CMD 1 Fieldbus control enabled.
(ABB DRV
FULL) 0 • CW = / 0 or Ref =/ 0: Retain last CW
and Ref.
• CW = 0 and Ref = 0: Fieldbus control
enabled.
• Ref and deceleration/acceleration
ramp are locked.
11 EXT CTRL LOC 1 EXT2 SELECT Select external control location 2
(EXT2). Effective if 1102 = COMM.
0 EXT1 SELECT Select external control location 1
(EXT1). Effective if 1102 = COMM.
12…15 Unused

DCU profile
The following tables describe the CONTROL WORD content for the DCU profile.
DCU Profile CONTROL WORD (See Parameter 0301)
Bit Name Value Command/Req. Comments
0 STOP 1 Stop Stops according to either
the stop mode parameter or
0 (no op) the stop mode requests
1 START 1 Start (bits 7 and 8).
0 (no op) Simultaneous STOP and
START commands result in
a stop command.
2 REVERSE 1 Reverse direction This bit XOR’d with the sign
of the reference defines
0 Forward direction
direction.
3 LOCAL 1 Local mode When the fieldbus sets this
bit, it steals control and the
0 External mode drive moves to fieldbus local
control mode.
4 RESET -> 1 Reset Edge sensitive.
other (no op)
5 EXT2 1 Switch to EXT2
0 Switch to EXT1
348 Fieldbus control

DCU Profile CONTROL WORD (See Parameter 0301)

Bit Name Value Command/Req. Comments
6 RUN_DISABLE 1 Run disable Inverted run enable.
0 Run enable on
7 STPMODE_R 1 Normal ramp stop mode
0 (no op)
8 STPMODE_EM 1 Emergency ramp stop
mode
0 (no op)
9 STPMODE_C 1 Coast stop mode
0 (no op)
10 RAMP_2 1 Ramp pair 2
0 Ramp pair 1
11 RAMP_OUT_0 1 Ramp output to 0
0 (no op)
12 RAMP_HOLD 1 Ramp freeze
0 (no op)
13 RAMP_IN_0 1 Ramp input to 0
0 (no op)
14 RREQ_LOCALLOC 1 Local mode lock In lock, the drive will not
0 (no op) switch to local mode.

15 Reserved

DCU Profile CONTROL WORD (See Parameter 0302)

Bit Name Value Function Comments
16 FBLOCAL_CTL 1 Fieldbus local mode for
control word requested.
Example: If the drive is in
remote control and the
start/stop direction
command source is DI for
external control location 1
(EXT1): by setting bit 16 to
value 1, the start/stop/
direction is controlled by
the fieldbus command
word.
0 No fieldbus local mode
17 FBLOCAL_REF 1 Fieldbus local mode See example in bit 16
Control word for reference FBLOCAL_CTL.
requested.
0 No fieldbus local mode.
18 START_DISABLE1 1 No Start enable.
0 Enable Start. Effective if parameter 1608
setting is COMM.
 Fieldbus control 349

DCU Profile CONTROL WORD (See Parameter 0302)

Bit Name Value Function Comments
19 START_DISABLE2 1 No Start enable.
0 Enable Start. Effective if parameter 1609
setting is COMM.
20…21 Reserved
22 MOTOR_HEAT 1 Start motor heating.
0 Stop motor heating. See parameter 2115 option
COMM.
23…26 Reserved
27 REF_CONST 1 Constant speed ref. These bits are only for
supervision purposes.
0 (no op)
28 REF_AVE 1 Average speed ref.
0 (no op)
29 LINK_ON 1 Master is detected in link
0 Link is down
30 REQ_STARTINH 1 Start inhibit request is Not supported by STD
pending Modbus.
0 Start inhibit request is
OFF
31 OFF_INTERLOCK 1 Panel OFF button pressed For the control panel (or PC
tool) this is the OFF button
interlock.
0 (no op)

 Status word
The contents of the STATUS WORD is status information, sent by the drive to the master
station.

ABB Drives profile

The following table and the state diagram later in this sub-section describe the status
word content for the ABB Drives profile.
ABB Drives Profile (EFB) STATUS WORD
Description
Bit Name Value (Correspond to states/boxes in the state
diagram)
0 RDY_ON 1 READY TO SWITCH ON
0 NOT READY TO SWITCH ON
1 RDY_RUN 1 READY TO OPERATE
0 OFF1 ACTIVE
2 RDY_REF 1 OPERATION ENABLED
0 OPERATION INHIBITED
3 TRIPPED 0…1 FAULT
0 No fault
350 Fieldbus control

ABB Drives Profile (EFB) STATUS WORD

Description
Bit Name Value (Correspond to states/boxes in the state
diagram)
4 OFF_2_STA 1 OFF2 INACTIVE
0 OFF2 ACTIVE
5 OFF_3_STA 1 OFF3 INACTIVE
0 OFF3 ACTIVE
6 SWC_ON_INHIB 1 SWITCH-ON INHIBIT ACTIVE
0 SWITCH-ON INHIBIT NOT ACTIVE
7 ALARM 1 Warning/alarm (See chapter Fault tracing section for
details on alarms.)
0 No warning/alarm
8 AT_SETPOINT 1 OPERATING. Actual value equals (within tolerance
limits) the reference value.
0 Actual value is outside tolerance limits (not equal to
reference value).
9 REMOTE 1 Drive control location: REMOTE (EXT1 or EXT2)
0 Drive control location: LOCAL
10 ABOVE_LIMIT 1 Supervised parameter’s value > supervision high
limit.
Bit remains “1” until supervised parameter’s value <
supervision low limit.
See Group 32: Supervision.
0 Supervised parameter’s value < supervision low
limit.
Bit remains “0” until supervised parameter’s value >
supervision high limit.
See Group 32: Supervision.
11 EXT CTRL LOC 1 External control location 2 (EXT2) selected
0 External control location 1 (EXT1) selected
12 EXT RUN ENABLE 1 External Run Enable signal received
0 No External Run Enable signal received
13… 15 Unused
 Fieldbus control 351

DCU profile
The following tables describe the STATUS WORD content for the DCU profile.
DCU Profile STATUS WORD (See Parameter 0303)
Bit Name Value Status
0 READY 1 Drive is ready to receive start command.
0 Drive is not ready.
1 ENABLED 1 External run enable signal received.
0 No external run enable signal received.
2 STARTED 1 Drive has received start command.
0 Drive has not received start command.
3 RUNNING 1 Drive is modulating.
0 Drive is not modulating.
4 ZERO_SPEED 1 Drive is at zero speed.
0 Drive has not reached zero speed.
5 ACCELERATE 1 Drive is accelerating.
0 Drive is not accelerating.
6 DECELERATE 1 Drive is decelerating.
0 Drive is not decelerating.
7 AT_SETPOINT 1 Drive is at setpoint.
0 Drive has not reached setpoint.
8 LIMIT 1 Operation is limited by Group 20 settings.
0 Operation is within Group 20 settings.
9 SUPERVISION 1 A supervised parameter (Group 32) is outside its limits.
0 All supervised parameters are within limits.
10 REV_REF 1 Drive reference is in reverse direction.
0 Drive reference is in forward direction.
11 REV_ACT 1 Drive is running in reverse direction.
0 Drive is running in forward direction.
12 PANEL_LOCAL 1 Control is in control panel (or PC tool) local mode.
0 Control is not in control panel local mode.
13 FIELDBUS_LOCAL 1 Control is in fieldbus local mode (steals control panel
local).
0 Control is not in fieldbus local mode.
14 EXT2_ACT 1 Control is in the EXT2 mode.
0 Control is in the EXT1 mode.
15 FAULT 1 Drive is in a fault state.
0 Drive is not in a fault state.
352 Fieldbus control

DCU Profile STATUS WORD (See Parameter 0304)

Bit Name Value Status
16 ALARM 1 An alarm is on.
0 No alarms are on.
17 REQ_MAINT 1 A maintenance request is pending.
0 No maintenance request is pending.
18 DIRLOCK 1 Direction lock is ON. (Direction change is locked out.)
0 Direction lock is OFF.
19 LOCALLOCK 1 Local mode lock is ON. (Local mode is locked out.)
0 Local mode lock is OFF.
20 CTL_MODE 1 Drive is in vector control mode.
0 Drive is in scalar control mode.
21…25 Reserved
26 REQ_CTL 1 Control word requested in this channel.
0 (no op)
27 REQ_REF1 1 Reference 1 requested in this channel.
0 Reference 1 is not requested in this channel.
28 REQ_REF2 1 Reference 2 requested in this channel.
0 Reference 2 is not requested in this channel.
29 REQ_REF2EXT 1 External PID reference 2 requested in this channel.
0 External PID reference 2 is not requested in this channel.
30 ACK_STARTINH 1 A start inhibit from this channel is granted.
0 A start inhibit from this channel is not granted.
31 ACK_OFF_ILCK 1 Start inhibit due to OFF button
0 Normal operation
 Fieldbus control 353

 State diagram
ABB Drives profile
To illustrate the operation of the state diagram, the following example (ABB DRV LIM
implementation of the ABB Drives profile) uses the control word to start the drive:
• First, the requirements for using the CONTROL WORD must be met. See above.
• When the power is first connected, the state of the drive is not ready to switch on.
See dotted lined path ( ) in the state diagram below.
• Use the CONTROL WORD to step through the state machine states until the
OPERATING state is reached, meaning that the drive is running and follows the
given reference. See table below.
Step CONTROL WORD Value Description
1 CW = 0000 0000 0000 0110 This CW value changes the drive state to READY TO
SWITCH ON.
bit 15 bit 0
2 Wait at least 100 ms before proceeding.
3 CW = 0000 0000 0000 0111 This CW value changes the drive state to READY TO
OPERATE.
4 CW = 0000 0000 0000 1111 This CW value changes the drive state to OPERATION
ENABLED. The drive starts, but will not accelerate.
5 CW = 0000 0000 0010 1111 This CW value releases the ramp function generator
(RFG) output, and changes the drive state to RFG:
ACCELERATOR ENABLED.
6 CW = 0000 0000 0110 1111 This CW value releases the ramp function generator
(RFG) output, and changes the drive state to
OPERATING. The drive accelerates to the given reference
and follows the reference.
354 Fieldbus control

The state diagram below describes the start-stop function of CONTROL WORD (CW)
and STATUS WORD (SW) bits for the ABB Drives profile.
From any state From any state From any state
Emergency Stop Emergency Off Fault
OFF3 (CW Bit2=0) OFF2 (CW Bit1=0)

OFF3 OFF2
(SW Bit5=0) (SW Bit4=0) FAULT (SW Bit3=1)
ACTIVE ACTIVE

f=0 / I=0 (CW Bit7=1)*

From any state

SWITCH-ON
OFF1 (CW Bit0=0) MAINS OFF INHIBITED (SW Bit6=1)

f=0 / I=0 Power ON (CW Bit0=0)

A C D NOT READY (SW Bit0=0)

TO SWITCH ON

(CW Bit3=0) (CW xxxx xxxx xxxx x110)

OPERATION READY TO (SW Bit0=1)

(SW Bit2=0)
INHIBITED SWITCH ON
(CW xxxx xxxx xxxx x111)

C D READY TO (SW Bit1=1)

OPERATE

(CW Bit5=0) (CW Bit3=1 and

SW Bit12=1)

OPERATION
D (SW Bit2=1)
ENABLED

A
(CW Bit6=0) (CW Bit5=1)

State RFG: ACCELERATOR

ENABLED
State change
CW = CONTROL WORD C
SW = STATUS WORD (CW Bit6=1)
Path described in example
I = Parameter 0104 CURRENT OPERATING (SW Bit8=1)
f = Parameter 0103 OUTPUT FREQ
D
*This state transition also occurs if the fault is reset from any other source (eg, digital input).
 Fieldbus control 355

 Reference scaling
ABB Drives and DCU profiles
The following table describes REFERENCE scaling for the ABB Drives profile.

ABB Drives and DCU Profiles

Reference Range Reference Scaling Remarks

Type
REF1 -32767 Frequency -20000 = -(par. 1105) Final reference limited by
… 0=0 1104/1105. Actual motor
+32767 +20000 = (par. 1105) speed limited by 2007/2008
(20000 corresponds to (frequency).
100%)
REF2 -32767 Frequency -10000 = -(par. 1108) Final reference limited by
… 0=0 1107/1108. Actual motor
+32767 +10000 = (par. 1108) speed limited by 2007/2008
(10000 corresponds to (frequency).
100%)
PID -10000 = -(par. 1108) Final reference limited by
Reference 0=0 4012/4013 (PID set1) or
+10000 = (par. 1108) 4112/4113 (PID set2).
(10000 corresponds to
100%)

Note: The setting of parameter 1104 REF1 MIN and 1107 REF2 MIN has no effect on
the scaling of references.
When parameter 1103 REF1 SELECT or 1106 REF2 SELECT is set to COMM+AI1 or
COMM*AI1, the reference is scaled as follows:

ABB Drives and DCU Profiles

Reference AI Reference Scaling
REF1 ))
Fieldbus Reference
Correction Coefficient
(100 + 0.5 * (Par. 1105)%

100%

AI1 Input Signal

(100 - 0.5 * (par. 1105))%
0% 50% 100%
356 Fieldbus control

ABB Drives and DCU Profiles

Reference AI Reference Scaling
REF1 %))
Fieldbus Reference
Correction Coefficient
200%

100%

AI1 Input Signal

(100 - 0.5 * (par. 1105))%
0% 50% 100%
REF2 %))
Fieldbus Reference
Correction Coefficient
(100 + 0.5 * (Par. 1108)%

100%

AI1 Input Signal

(100 - 0.5 * (par. 1108)%
0% 50% 100%
REF2 %))
Fieldbus Reference
Correction Coefficient
200%

100%

AI1 Input Signal

0%
0% 50% 100%
 Fieldbus control 357

Reference handling
Use Group 10: Start/Stop/Dir parameters to configure for control of rotation direction
for each control location (EXT1 and EXT2). The following diagrams illustrate how
Group 10: Start/Stop/Dir parameters and the sign of the fieldbus reference interact to
produce REFERENCE values (REF1 and REF2). Note, fieldbus references are bipolar,
that is they can be positive or negative.
ABB Drives Profile
Parameter Value Setting AI Reference Scaling
1003 1 () Resultant Ref.

Max. Ref

Fieldbus
Reference -163% -100% 100% 163%

-(Max. Ref.)

1003 2 () Resultant Ref.

Max. Ref

Fieldbus -163% -100% 100% 163%

Reference

-(Max. Ref.)
1003 3 (request)
Resultant Ref.
Max. Ref

Fieldbus -163% -100%

Reference 100% 163%

-(Max. Ref.)
358 Fieldbus control
 Fault tracing 359

13
Fault tracing
Contents of this chapter
The chapter tells how to reset faults and view fault history. It also lists all alarm and
fault messages including the possible cause and corrective actions.

Safety

WARNING! Only qualified electricians are allowed to maintain the drive. Read
the safety instructions in chapter Safety on page 15 before you work on the
drive.

Alarm and fault indications

Fault is indicated with a red LED. See section LEDs on page 381.
An alarm or fault message on the panel display indicates abnormal drive status.
Using the information given in this chapter most alarm and fault causes can be
identified and corrected. If not, contact an ABB representative.
The four digit code number in parenthesis after the fault is for the fieldbus
communication. (See chapter Fieldbus control on page 283.)

How to reset
RESET
EXIT
The drive can be reset either by pressing the keypad key (Basic Control Panel)
RESET
or (Assistant Control Panel), through digital input or fieldbus, or by switching the
supply voltage off for a while. The source for the fault reset signal is selected by
parameter 1604 FAULT RESET SEL. When the fault has been removed, the motor
can be restarted.
360 Fault tracing

Fault history
When a fault is detected, it is stored in the Fault history. The latest faults are stored
together with the time stamp.
Parameters 0401 LAST FAULT, 0412 PREVIOUS FAULT 1 and 0413 PREVIOUS
FAULT 2 store the most recent faults. Parameters 0404…0409 show drive operation
data at the time the latest fault occurred. The Assistant control panel provides
additional information about the fault history. See section Fault logger mode on page
70 for more information.
 Fault tracing 361

Alarm messages generated by the drive

CODE ALARM CAUSE WHAT TO DO
2001 OVERCURRENT Output current limit Check motor load.
0308 bit 0 controller is active. Check acceleration time (2202 and
(programmable fault 2205).
function 1610) Check motor and motor cable
(including phasing).
Check ambient conditions. Load
capacity decreases if installation site
ambient temperature exceeds 40 °C.
See section Derating on page 386.
2002 OVERVOLTAGE DC overvoltage Check deceleration time (2203 and
0308 bit 1 controller is active. 2206).
(programmable fault Check input power line for static or
function 1610) transient overvoltage.
2003 UNDERVOLTAGE DC undervoltage Check input power supply.
0308 bit 2 controller is active.
(programmable fault
function 1610)
2004 DIR LOCK Change of direction is Check the settings of parameter 1003
0308 bit 3 not allowed. DIRECTION.
2005 IO COMM Fieldbus Check status of fieldbus
0308 bit 4 communication break communication. See chapter
(programmable fault Fieldbus control on page 283.
function 3018, 3019) Check fault function parameter
settings.
Check connections.
Check if master can communicate.
2006 AI1 LOSS Analog input AI1 signal Check fault function parameter
0308 bit 5 has fallen below limit settings.
defined by parameter Check for proper analog control
(programmable fault 3021 AI1 FAULT
function 3001, 3021) signal levels.
LIMIT. Check connections.
2007 AI2 LOSS Analog input AI2 signal Check fault function parameter
0308 bit 6 has fallen below limit settings.
defined by parameter Check for proper analog control
(programmable fault
function 3001, 3021) 3022 AI2 FAULT signal levels.
LIMIT.
Check connections.
2008 PANEL LOSS Control panel selected Check panel connection.
0308 bit 7 as active control Check fault function parameters.
location for drive has
(programmable Check control panel connector.
fault function 3002) ceased Refit control panel in mounting
communicating.
platform.
If drive is in external control mode
(REM) and is set to accept start/stop,
direction commands or references via
control panel:
Check Group 10: Start/Stop/Dir and
Group 11: Reference select settings.
362 Fault tracing

CODE ALARM CAUSE WHAT TO DO

2009 DEVICE Drive IGBT Check ambient conditions. See also
OVERTEMP temperature is section Derating on page 386.
0308 bit 8 excessive. Alarm limit Check air flow and fan operation.
is 120 °C.
Check motor power against unit
power.
2010 MOTOR TEMP Motor temperature is Check motor ratings, load and
0305 bit 9 too high (or appears to cooling.
be too high) due to Check start-up data.
(programmable fault excessive load,
function Check fault function parameters.
3005…3009 / 3503) insufficient motor
power, inadequate
cooling or incorrect
start-up data.
Measured motor Check value of alarm limit.
temperature has Check that actual number of sensors
exceeded alarm limit corresponds to value set by
set by parameter 3503 parameter (2501 SENSOR TYPE).
ALARM LIMIT.
Let motor cool down. Ensure proper
motor cooling: Check cooling fan,
clean cooling surfaces, etc.
2012 MOTOR STALL Motor is operating in Check motor load and drive ratings.
0308 bit 11 stall region due to, eg, Check fault function parameters.
excessive load or
(programmable fault
function insufficient motor
power.
3010…3012)
20131) AUTORESET Automatic reset alarm Check parameter Group 31:
0308 bit 12 Automatic reset settings.
20141) AUTOCHANGE PFA autochange See parameter Group 81: PFA
0308 bit 13 function is active. control. See also section SPFC
control on page 138.
2015 PFC I LOCK PFA interlocks are Drive cannot start
0308 bit 14 active. • any motor (when Autochange is
used)
• the speed regulated motor (when
Autochange is not used).
See parameter group Group 81: PFA
control.
20181) PID SLEEP Sleep function has See parameter Group 40: Process
3009 bit 1 entered sleeping PID set 1…Group 41: Process PID
mode. set 2.
2020 OVERRIDE Override mode is See sections Commissioning the
activated. See Group override mode and Changing the
17: Override. override parameters.
2021 START ENABLE 1 No Start Enable 1 Check parameter 1608 START
MISSING signal received ENABLE 1settings.
3009 bit 4 Check digital input connections.
Check fieldbus communication
settings.
 Fault tracing 363

CODE ALARM CAUSE WHAT TO DO

2022 START ENABLE 2 No Start Enable 2 Check parameter 1609 START
MISSING signal received ENABLE 2 settings.
3009 bit 5 Check digital input connections.
Check fieldbus communication
settings.
2023 EMERGENCY Drive has received Check that it is safe to continue
STOP emergency stop operation.
3009 bit 6 command and ramps Return emergency stop push button
to stop according to to normal position.
ramp time defined by
parameter 2208
EMERG DEC TIME.
2025 FIRST START Motor identification Wait until drive indicates that motor
3009 bit 8 magnetization is on. identification is completed.
This alarm belongs to
normal start-up
procedure.
2026 INPUT PHASE Intermediate circuit DC Check input power line fuses.
LOSS voltage is oscillating Check for input power supply
3009 bit 9 due to missing input imbalance.
power line phase or
(programmable fault blown fuse. Check fault function parameters.
function 3016)
Alarm is generated
when DC voltage
ripple exceeds 14% of
nominal DC voltage.
2027 USER LOAD Condition defined by See parameter Group 37: User load
CURVE 3701 USER LOAD C curve.
3009 bit 10 MODE has been valid
longer than half of the
time set by 3703
USER LOAD C TIME.
2028 START DELAY Start delay in progress See parameter 2113 START DELAY.
3009 bit 11
2030 INLET LOW Pressure at pump/fan Check for a closed valve on the inlet
3009 bit 13 inlet too low side of the pump/fan.
Check piping for leaks.
See parameter Group 44: Pump
protection.
2031 OUTLET HIGH Pressure at pump/fan Check piping for blocks.
3009 bit 14 outlet too high See parameter Group 44: Pump
protection.
2032 PIPE FILL Pipe fill in progress See parameters 4421…4426.
3009 bit 15
2033 INLET VERY LOW Pressure at pump/fan Check for a closed valve on the inlet
0310 bit 0 inlet too low side of the pump/fan.
Check piping for leaks.
See parameter Group 44: Pump
protection.
364 Fault tracing

CODE ALARM CAUSE WHAT TO DO

2034 OUTLET VERY Pressure at pump/fan Check piping for blocks.
HIGH outlet too high See parameter Group 44: Pump
0310 bit 1 protection.
2038 MOTOR HEATING Motor heating is See parameter 2115 MOT. HEATING
ACTIVE activated with SEL.
2104 bit 1 parameter 2104.
1)
Even when the relay output is configured to indicate alarm conditions (eg, parameter 1401 RELAY
OUTPUT 1 = 5 (ALARM) or 16 (FLT/ALARM)), this alarm is not indicated by a relay output.
 Fault tracing 365

Alarms generated by the Basic control panel

The Basic control panel indicates control panel alarms with a code, A5xxx.
ALARM CODE CAUSE WHAT TO DO
5001 Drive is not responding. Check panel connection.
5002 Incompatible Contact your local ABB representative.
communication profile
5010 Corrupted panel parameter Retry parameter upload.
backup file Retry parameter download.
5011 Drive is controlled from Change drive control to local control mode.
another source.
5012 Direction of rotation is Enable change of direction. See parameter
locked. 1003 DIRECTION.
5013 Panel control is disabled Start from the panel is not possible. Reset the
because start inhibit is emergency stop command or remove the 3-wire
active. stop command before starting from the panel.
See parameters 1001 EXT1 COMMANDS,
1002 EXT2 COMMANDS and 2109 EMERG
STOP SEL.
5014 Panel control is disabled Reset drive fault and retry.
because of drive fault.
5015 Panel control is disabled Deactivate local control mode lock and retry.
because local control See parameter 1606 LOCAL LOCK.
mode lock is active.
5018 Parameter default value is Contact your local ABB representative.
not found.
5019 Writing non-zero Only parameter reset is allowed.
parameter value is
prohibited.
5020 Parameter or parameter Contact your local ABB representative.
group does not exist or
parameter value is
inconsistent.
5021 Parameter or parameter Contact your local ABB representative.
group is hidden.
5022 Parameter is write Parameter value is read-only and cannot be
protected. changed.
5023 Parameter change is not Stop drive and change parameter value.
allowed, when drive is
running.
5024 Drive is executing task. Wait until task is completed.
5025 Software is being uploaded Wait until upload/download is complete.
or downloaded.
5026 Value is at or below Contact your local ABB representative.
minimum limit.
5027 Value is at or above Contact your local ABB representative.
maximum limit.
5028 Invalid value Contact your local ABB representative.
5029 Memory is not ready. Retry.
366 Fault tracing

ALARM CODE CAUSE WHAT TO DO

5030 Invalid request Contact your local ABB representative.
5031 Drive is not ready for Check input power supply.
operation, eg due to low
DC voltage.
5032 Parameter error Contact your local ABB representative.
5040 Parameter download error. Perform upload function before download.
Selected parameter set is
not in current parameter
backup file.
5041 Parameter backup file Contact your local ABB representative.
does not fit into memory.
5042 Parameter download error. Perform upload function before download.
Selected parameter set is
not in current parameter
backup file.
5043 No start inhibit
5044 Parameter backup file Check that file is compatible with drive.
restoring error
5050 Parameter upload aborted Retry parameter upload.
5051 File error Contact your local ABB representative.
5052 Parameter upload has Retry parameter upload.
failed.
5060 Parameter download Retry parameter download.
aborted
5062 Parameter download has Retry parameter download.
failed.
5070 Panel backup memory Contact your local ABB representative.
write error
5071 Panel backup memory Contact your local ABB representative.
read error
5080 Operation is not allowed Switch to local control mode.
because drive is not in
local control mode.
5081 Operation is not allowed Check cause of fault and reset fault.
because of active fault.
5083 Operation is not allowed Check parameter 1602 PARAMETER LOCK
because parameter lock is setting.
on.
5084 Operation is not allowed Wait until task is completed and retry.
because drive is
performing task.
5085 Parameter download from Check that source and destination drive types
source to destination drive are same, ie, ACS320. See the type
has failed. designation label of the drive.
5086 Parameter download from Check that source and destination drive type
source to destination drive designations are the same. See type
has failed. designation labels of the drives.
 Fault tracing 367

ALARM CODE CAUSE WHAT TO DO

5087 Parameter download from Check that source and destination drive
source to destination drive information are same. See parameters in
has failed because Group 33: Information.
parameter sets are
incompatible.
5088 Operation has failed Contact your local ABB representative.
because of drive memory
error.
5089 Download has failed Contact your local ABB representative.
because of CRC error.
5090 Download has failed Contact your local ABB representative.
because of data
processing error.
5091 Operation has failed Contact your local ABB representative.
because of parameter
error.
5092 Parameter download from Check that source and destination drive
source to destination drive information are same. See parameters in
has failed because Group 33: Information.
parameter sets are
incompatible.
368 Fault tracing

Fault messages generated by the drive

CODE FAULT CAUSE WHAT TO DO
0001 OVERCURRENT Output current has Check motor load.
(2310) exceeded trip level. Check acceleration time (2202 and
0305 bit 0 2505).
Check motor and motor cable
(including phasing).
Check ambient conditions. Load
capacity decreases if installation site
ambient temperature exceeds 40 °C.
See section Derating on page 386.
0002 DC OVERVOLT Excessive Check that overvoltage controller is
(3210) intermediate circuit DC on.
voltage. DC Check input power line for static or
0305 bit 1
overvoltage trip limit is transient overvoltage.
420 V for 200 V drives
and 840 V for 400 V Check deceleration time (2203, 2206).
drives.
0003 DEV OVERTEMP Drive IGBT Check ambient conditions. See also
(4210) temperature is section Derating on page 386.
excessive. Fault trip Check air flow and fan operation.
0305 bit 2
limit is 135 °C. Check motor power against unit
power.
0004 SHORT CIRC Short circuit in motor Check motor and motor cable.
(2340) cable(s) or motor
0305 bit 3
0006 DC UNDERVOLT Intermediate circuit DC Check that undervoltage controller is
(3220) voltage is not sufficient on (parameter 2006 UNDERVOLT
due to missing input CTRL).
0305 bit 5 power line phase, Check input power supply and fuses.
blown fuse, rectifier
bridge internal fault or
too low input power.
0007 AI1 LOSS Analog input AI1 signal Check fault function parameter
(8110) has fallen below limit settings.
defined by parameter Check for proper analog control signal
0305 bit 6
3021 AI1 FAULT levels.
(programmable fault LIMIT.
function 3001, 3021) Check connections.
0008 AI2 LOSS Analog input AI2 signal Check fault function parameter
(8110) has fallen below limit settings.
defined by parameter Check for proper analog control signal
0305 bit 7 3022 AI2 FAULT
(programmable fault levels.
LIMIT. Check connections.
function 3001, 3022)
 Fault tracing 369

CODE FAULT CAUSE WHAT TO DO

0009 MOT OVERTEMP Motor temperature is Check motor ratings, load and cooling.
(4310) too high (or appears to Check start-up data.
be too high) due to
0305 bit 8 excessive load, Check fault function parameters.
(programmable fault insufficient motor
function power, inadequate
0305…3009 / 3504) cooling or incorrect
start-up data.
Measured motor Check value of fault limit.
temperature has Check that actual number of sensors
exceeded fault limit set corresponds to value set by parameter
by parameter 3504 3501 SENSOR TYPE.
FAULT LIMIT.
Let motor cool down. Ensure proper
motor cooling: Check cooling fan,
clean cooling surfaces, etc.
0010 PANEL LOSS Control panel selected Check panel connection.
(5300) as active control Check fault function parameters.
location for drive has
0305 bit 9 Check control panel connector.
ceased Refit control panel in mounting
(programmable fault communicating.
function 3002) platform.
If drive is in external control mode
(REM) and is set to accept start/stop,
direction commands or references via
control panel:
Check Group 10: Start/Stop/Dir and
Group 11: Reference select settings.
0012 MOTOR STALL Motor is operating in Check motor load and drive ratings.
(7121) stall region due to eg Check fault function parameters.
excessive load or
0305 bit 11 insufficient motor
(programmable fault power.
function
3010…3012)
0014 EXT FAULT 1 External fault 1 Check external devices for faults.
(9000) Check parameter 3003 EXTERNAL
0305 bit 13 FAULT 1 setting.
(programmable
fault function 3003)
0015 EXT FAULT 2 External fault 2 Check external devices for faults.
(9001) Check parameter 3004 EXTERNAL
0305 bit 14 FAULT 2 setting.
(programmable
fault function 3004)
0016 EARTH FAULT Drive has detected a Check motor.
(2330) ground fault in motor Check fault function parameters.
or motor cable.
0305 bit 15 Check motor cable. Motor cable length
(programmable fault must not exceed maximum
function 3017) specifications. See section Motor
connection data on page 395.
370 Fault tracing

CODE FAULT CAUSE WHAT TO DO

0018 THERM FAIL Drive internal fault. Contact your local ABB
(5210) Thermistor used for representative.
drive internal
0306 bit 1 temperature
measurement is open
or short-circuited.
0021 CURR MEAS Drive internal fault. Contact your local ABB
(2211) Current measurement representative.
0306 bit 4 is out of range.

0022 SUPPLY PHASE Intermediate circuit DC Check input power line fuses.
(3130) voltage is oscillating Check for input power supply
due to missing input imbalance.
0306 bit 5
power line phase or Check fault function parameters.
blown fuse.
Trip occurs when DC
voltage ripple exceeds
14% of nominal DC
voltage.
0024 OVERSPEED Motor is turning faster Check minimum/maximum frequency
(7310) than highest allowed settings.
speed due to Check adequacy of motor braking
0306 bit 7
incorrectly set torque.
minimum/maximum
speed.
Operating range limits
are set by parameters
2007 MINIMUM FO
and 2008 MAXIMUM
FO.
0026 DRIVE ID Internal drive ID fault Contact your local ABB
(5400) representative.
0306 bit 9
0027 CONFIG FILE Internal configuration Contact your local ABB
(630F) file error representative.
0306 bit 10
0028 SERIAL 1 ERR Fieldbus Check status of fieldbus
(7510) communication break communication. See chapter Fieldbus
control on page 283.
0306 bit 11
Check fault function parameter
(programmable fault settings.
function 3018, 3019)
Check connections.
Check if master can communicate.
0029 EFB CON FILE Configuration file Contact your local ABB
(6306) reading error representative.
0306 bit 12
0030 FORCE TRIP Trip command See appropriate communication
(FF90) received from fieldbus module manual.
0306 bit 13
 Fault tracing 371

CODE FAULT CAUSE WHAT TO DO

0031 EFB 1 Error from the See chapter Fieldbus control on
(FF92) embedded fieldbus page 283.
(EFB) protocol
0307 bit 0 application. The
0032 EFB 2 meaning is protocol
(FF93) dependent.
0307 bit 1
0033 EFB 3
(FF94)
0307 bit 2
0034 MOTOR PHASE Motor circuit fault due Check motor and motor cable.
(FF56) to missing motor Check motor thermistor relay (if used).
0306 bit 14 phase or motor
thermistor relay (used
in motor temperature
measurement) fault.
0035 OUTP WIRING Incorrect input power Check input power connections.
(FF95) and motor cable Check fault function parameters.
connection (ie input
0306 bit 15
power cable is
(programmable fault connected to drive
function 3023) motor connection).
The fault can be
erroneously declared if
the input power is a
delta grounded system
and the motor cable
capacitance is large.
This fault can be
disabled using
parameter 3023
WIRING FAULT.
0036 INCOMPATIBLE Loaded software is not Contact your local ABB
SW compatible. representative.
(630F)
0307 bit 3
0038 USER LOAD Condition defined by See parameter Group 37: User load
CURVE 3701 USER LOAD C curve.
(FF6B) MODE has been valid
longer than the time
0307 bit 4 set by 3703 USER
LOAD C TIME.
0039 UNKNOWN Option module not Check connections.
EXTENSION supported by the drive
(7086) firmware is connected
to the drive.
0307 bit 5
0040 INLET VERY LOW Pressure at pump/fan Check for a closed valve on the inlet
(8A81) inlet too low side of the pump/fan.
0307 bit 6 Check piping for leaks.
See parameter Group 44: Pump
protection.
372 Fault tracing

CODE FAULT CAUSE WHAT TO DO

0041 OUTLET VERY Pressure at pump/fan Check piping for blocks.
HIGH outlet too high See parameter Group 44: Pump
(8A83) protection.
0307 bit 7
0042 INLET LOW Pressure at pump/fan Check for a closed valve on the inlet
(8A80) inlet too low side of the pump/fan.
0307 bit 8 Check piping for leaks.
See parameter Group 44: Pump
protection.
0043 OUTLET HIGH Pressure at pump/fan Check piping for blocks.
(8A82) outlet too high See parameter Group 44: Pump
0307 bit 9 protection.
0101 SERF CORRUPT
(FF55)
0307 bit 14
0103 SERF MACRO
(FF55)
0307 bit 14
0201 DSP T1
OVERLOAD
(6100)
0307 bit 13
0202 DSP T2
OVERLOAD
Write down fault code and contact
(6100) Drive internal error your local ABB representative.
0307 bit 13
0203 DSP T3
OVERLOAD
(6100)
0307 bit 13
0204 DSP STACK
ERROR
(6100)
0307 bit 12
0206 CB ID ERROR
(5000)
0307 bit 11
1000 PAR HZRPM Incorrect frequency Check parameter settings. Check that
(6320) limit parameter setting following applies:
0307 bit 15 • 2007 MINIMUM FO <
2008 MAXIMUM FO
• 2007 MINIMUM FO / 9907 MOTOR
NOM FREQ and 2008 MAXIMUM
FO / 9907 MOTOR NOM FREQ are
within range.
 Fault tracing 373

CODE FAULT CAUSE WHAT TO DO

1001 PAR PFC REF NEG Incorrect PFA Check parameter Group 81: PFA
(6320) parameters control settings. Check that following
applies:
0307 bit 15
• 2007 MINIMUM FO > 0 when 8123
is ACTIVE or SPFC ACTIVE.
1003 PAR AI SCALE Incorrect analog input Check parameter Group 13: Analogue
(6320) AI signal scaling inputs settings. Check that following
0307 bit 15 applies:
• 1301 MINIMUM AI1 <
1302 MAXIMUM AI1
• 1304 MINIMUM AI2 <
1305 MAXIMUM AI2.
1004 PAR AO SCALE Incorrect analog output Check parameter Group 15: Analogue
(6320) AO signal scaling outputs settings. Check that following
0307 bit 15 applies:
• 1504 MINIMUM AO1 <
1505 MAXIMUM AO1.
1005 PAR PCU 2 Incorrect motor Check parameter 9909 setting.
(6320) nominal power setting Following must apply:
0307 bit 15 • 1.1 < (9906 MOTOR NOM CURR *
9905 MOTOR NOM VOLT * 1.73 /
PN) < 3.0
where PN = 1000 * 9909 MOTOR
NOM POWER (if units are in kW) or
PN = 746 * 9909 MOTOR NOM
POWER (if units are in hp).
1006 PAR EXT RO Incorrect extension Check parameter settings. Check that
(6320) relay output following applies:
parameters. • Relay Output Extension Module
0307 bit 15
MREL-0 is connected to the drive.
• 1402…1403 RELAY OUTPUT
2…RELAY OUTPUT 3 and 1410
RELAY OUTPUT 4 have non-zero
values.
See MREL-01 Relay Output Extension
Module User's Manual
(3AUA0000035974 [English]).
1007 PAR FBUSMISS Fieldbus control has Check fieldbus parameter settings.
(6320) not been activated.
0307 bit 15
1009 PAR PCU 1 Incorrect motor Check parameter settings. Following
(6320) nominal must apply:
speed/frequency • 1 < (60 * 9907 MOTOR NOM
0307 bit 15 setting FREQ/ 9908 MOTOR NOM
SPEED) < 16
• 0.8 < 9908 MOTOR NOM SPEED /
(120 *9907 MOTOR NOM FREQ /
Motor poles) < 0.992
374 Fault tracing

CODE FAULT CAUSE WHAT TO DO

1012 PAR PFA IO 1 I/O configuration for Check parameter settings. Following
(6320) PFA not complete must apply:
0307 bit 15 • There are enough relays
parameterized for PFA.
• No conflict exists between
parameter Group 14: Relay outputs,
parameter 8117 NR OF AUX MOT
and parameter 8118 AUTOCHNG
INTERV.
1013 PAR PFC IO 2 I/O configuration for Check parameter settings. Following
(6320) PFA not complete must apply:
0307 bit 15 • The actual number of PFA motors
(parameter 8127 MOTORS)
matches the PFA motors in
parameter Group 14: Relay outputs
and parameter 8118 AUTOCHNG
INTERV.
1014 PAR PFC IO 3 I/O configuration for See parameters 8120 INTERLOCKS
(6320) PFA not complete. The and 8127 MOTORS.
drive is unable to
0307 bit 15
allocate a digital input
(interlock) for each
PFA motor.
1015 PAR CUSTOM U/F Incorrect voltage to Check parameter 2610 USER
(6320) frequency DEFINED U1…2617 USER DEFINED
(U/f) ratio voltage F4 settings.
0307 bit 15 setting.
1017 PAR SETUP 1 It is not allowed to use Disable frequency output or frequency
(6320) frequency input signal input:
and frequency output • change transistor output to digital
0307 bit 15
signal simultaneously. mode (value of parameter 1804 TO
MODE = DIGITAL), or
• change frequency input selection to
other value in parameters
Group 11: Reference select, Group
40: Process PID set 1, Group 41:
Process PID set 2 and Group 42:
Ext / Trim PID.
1026 PAR USER LOAD C Incorrect user load Check parameter settings. Following
(6320) curve parameter must apply:
0307 bit 15 setting • 3704 LOAD FREQ 1 <
3707 LOAD FREQ 2 <
3710 LOAD FREQ 3 <
3713 LOAD FREQ 4 <
3716 LOAD FREQ 5
• 3705 LOAD TORQ LOW 1 <
3706 LOAD TORQ HIGH 1
• 3708 LOAD TORQ LOW 2 <
3709 LOAD TORQ HIGH 2
• 3711 LOAD TORQ LOW 3 <
3712 LOAD TORQ HIGH 3
• 3714 LOAD TORQ LOW 4 <
3715 LOAD TORQ HIGH 4
• 3717 LOAD TORQ LOW 5 <
3718 LOAD TORQ HIGH 5.
 Fault tracing 375

Embedded fieldbus faults

Embedded fieldbus faults can be traced by monitoring group Group 53: EFB protocol
parameters. See also fault/alarm SERIAL 1 ERR.

 No master device
If there is no master device on line, parameter 5306 EFB OK MESSAGES and 5307
EFB CRC ERRORS values remain unchanged.
What to do:
• Check that the network master is connected and properly configured.
• Check the cable connection.

 Same device address

If two or more devices have the same address, parameter 5307 EFB CRC ERRORS
value increases with every read/write command.
What to do:
• Check the device addresses. No two devices on line may have the same address.

 Incorrect wiring
If the communication wires are swapped (terminal A on one device is connected to
terminal B on another device), parameter 5306 EFB OK MESSAGES value remains
unchanged and parameter 5307 EFB CRC ERRORS increases.
What to do:
• Check the RS-232/485 interface connection.
376 Fault tracing
 Maintenance and hardware diagnostics 377

14
Maintenance and hardware
diagnostics
Contents of this chapter
The chapter contains preventive maintenance instructions and LED indicator
descriptions.

Maintenance intervals
If installed in an appropriate environment, the drive requires very little maintenance.
The table lists the routine maintenance intervals recommended by ABB Drives.
Maintenance Interval Instruction
Reforming of capacitors Every year when See Capacitors on page 380.
stored
Check of dustiness, corrosion Every year
and temperature
Replacement of the cooling fan Every three years See Cooling fan on page 378.
(frame sizes R1…R4)
Check and tightening of the Every six years See Power connections on page 380.
power terminals
Replacement of the battery in Every ten years See Changing the battery in the
the Assistant Control Panel Assistant control panel on page 380.

Consult your local ABB Service representative for more details on the maintenance.
On the Internet, go to http://www.abb.com/drives and select Drive Services –
Maintenance and Field Services.
378 Maintenance and hardware diagnostics

Cooling fan
The life span of the drive’s cooling fan depends on the drive usage and ambient
temperature. Automatic fan On/Off control increases the life span. See parameter
1612 FAN CONTROL.
When the Assistant control panel is in use, the Notice Handler Assistant informs
when the definable value of the operating hour counter is reached (see parameter
2901 COOLING FAN TRIG). This information can also be passed to the relay output
(see parameter 1401 RELAY OUTPUT 1) regardless of the used panel type.
Fan failure can be predicted by the increasing noise from the fan bearings. If the drive
is operated in a critical part of a process, fan replacement is recommended once
these symptoms start appearing. Replacement fans are available from ABB Drives.
Do not use other than ABB specified spare parts.

 Replacing the cooling fan (frame sizes R1…R4)

Only frame sizes R1…R4 include a fan; frame size R0 has natural cooling.

WARNING! Obey the safety instructions. See chapter Safety on page 15. If
you ignore the safety instructions, injury or death can occur. If you are not a
qualified electrician, do not do electrical work.

1. Stop the drive and disconnect it from the power line. Wait for five minutes to let the
drive DC capacitors discharge. Make sure that there is no voltage present.
Measure by a multimeter (impedance at least 1 Mohm) the voltage between the
input terminals and ground and the output terminals and ground.
2. Remove the hood if the drive has the NEMA 1 option.
3. Lever the fan holder off the drive frame with, for example, a screwdriver.
4. Free the fan cable from the clip in the drive frame.
5. Lift the holder from the hinges.

3
5

4
 Maintenance and hardware diagnostics 379

6. Disconnect the fan cable. The figure below on the right shows the location of the
fan cable connector in frame size R2. The inside views in different frame sizes are
not identical, but the fan cable connector is always on the control board that is
against the front of the drive.

7. Free the fan cable from the clip in the fan holder.
8. Remove the fan from the holder.

9. Install the new fan in reverse order.

10. Restore power.
380 Maintenance and hardware diagnostics

Capacitors
 Reforming the capacitors
The capacitors must be reformed if the drive has been stored for a year. See section
Type designation label on page 26 for how to find out the manufacturing time from the
serial number. For information on reforming the capacitors, refer to Guide for
Capacitor Reforming in ACS50, ACS55, ACS150, ACS310, ACS320, ACS350,
ACS550 and ACH550 (3AFE68735190 [English]), available on the Internet (go to
http://www.abb.com and enter the code in the Search field).

Power connections

WARNING! Obey the safety instructions. See chapter Safety on page 15. If
you ignore the safety instructions, injury or death can occur. If you are not a
qualified electrician, do not do electrical work.

1. Stop the drive and disconnect it from the power line. Wait for five minutes to let the
drive DC capacitors discharge. Make sure that there is no voltage present.
Measure by a multimeter (impedance at least 1 Mohm) the voltage between the
input terminals and ground and the output terminals and ground.
2. Check the tightness of the power cable connections. Use the tightening torques
given in section Terminal and lead-through data for the power cables on page
394.
3. Restore power.

Control panel
 Cleaning the control panel
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could
scratch the display window.

 Changing the battery in the Assistant control panel

A battery is only used in Assistant control panels that have the clock function
available and enabled. The battery keeps the clock operating in memory during
power interruptions.
The expected life for the battery is greater than ten years. To remove the battery, use
a coin to rotate the battery holder on the back of the control panel. Replace the
battery with type CR2032.
Note: The battery is NOT required for any control panel or drive functions, except the
clock.
 Maintenance and hardware diagnostics 381

LEDs
There is a green and a red LED on the front of the drive. They are visible through the
panel cover but invisible if a control panel is attached to the drive. The Assistant
control panel has one LED. The table below describes the LED indications.
Where LED off LED lit and steady LED blinking
On the front of No power Green Power supply on Green Drive in an alarm
the drive. the board OK state
If a control panel
is attached to the Red Drive in a fault Red Drive in a fault state.
drive, switch to state. To reset To reset the fault,
remote control the fault, press switch off the drive
(otherwise a fault RESET from the power.
will be control panel or
generated), and switch off the
then remove the drive power.
panel to be able
to see the LEDs.
At the top left Panel has no Green Drive in a normal Green Drive in an alarm
corner of the power or no state state
Assistant Control drive
Panel connection. Red Drive in a fault Red -
state. To reset
the fault, press
RESET from the
control panel or
switch off the
drive power.
382 Maintenance and hardware diagnostics
 Technical data 383

15
Technical data
Contents of this chapter
The chapter contains the technical specifications of the drive, for example, ratings,
sizes and technical requirements as well as provisions for fulfilling the requirements
for CE and other marks.
384 Technical data

Ratings
Note: When choke is not used, input current is effected by supply network and
impedance.
Use the table in Fuses and alternate short-circuit protection (page 388) to correctly
size the input cabling as well as input fuses or MMP for branch circuit protection.
Sizing will be determined by the actual input current which is dependent on the input
line voltage and the input choke selection and rated motor current. If motor rated
current is below I2N, I1N is reduced relatively.
Type code Input Output Frame
without choke with choke or size
or reactor 5% reactor
ACS320- I1N I1N I1N I1N I LD 2) I2N I2max3) PN
(480 V) (480 V)
x = E/U 1) A A A A A A A kW hp
1-phase supply voltage 200…240 V units (Confirm output ratings meet motor requirements)
01x-02A4-2 6.1 - 4.5 - 2.3 2.4 4.0 0.37 0.5 R0
01x-04A7-2 11.4 - 8.1 - 4.5 4.7 7.9 0.75 1 R1
01x-06A7-2 16.1 - 11.0 - 6.5 6.7 11.4 1.1 1.5 R1
01x-07A5-2 16.8 - 12.0 - 7.2 7.5 12.6 1.5 2 R2
01x-09A8-2 21.0 - 15.0 - 9.4 9.8 16.5 2.2 3 R2
3-phase supply voltage 200…240 V units
03x-02A6-2 4.7 - 2.6 - 2.4 2.6 4.2 0.37 0.5 R0
03x-03A9-2 6.7 - 3.9 - 3.5 3.9 6.1 0.55 0.75 R0
03x-05A2-2 8.4 - 5.2 - 4.7 5.2 8.2 0.75 1 R1
03x-07A4-2 13.0 - 7.4 - 6.7 7.4 11.7 1.1 1.5 R1
03x-08A3-2 13.2 - 8.3 - 7.5 8.3 13.1 1.5 2 R1
03x-10A8-2 15.7 - 10.8 - 9.8 10.8 17.2 2.2 3 R2
03x-14A6-2 23.9 - 14.6 - 13.3 14.6 23.3 3 3 R2
03x-19A4-2 27.3 - 19.4 - 17.6 19.4 30.8 4 5 R2
03x-26A8-2 45.0 - 26.8 - 24.4 26.8 42.7 5.5 7.5 R3
03x-34A1-2 55.0 - 34.1 - 31.0 34.1 54.3 7.5 10 R4
03x-50A8-2 76.0 - 50.8 - 46.2 50.8 80.9 11.0 15 R4
3-phase supply voltage 380…480 V units
03x-01A2-4 2.4 2.0 1.3 1.1 1.1 1.2 2.1 0.37 0.5 R0
03x-01A9-4 4.0 3.3 2.0 1.7 1.7 1.9 3.3 0.55 0.75 R0
03x-02A4-4 4.5 3.8 2.5 2.1 2.2 2.4 4.2 0.75 1.0 R1
03x-03A3-4 6.6 5.5 3.5 2.9 3.0 3.3 5.8 1.1 1.5 R1
03x-04A1-4 7.6 6.3 3.8 3.2 3.7 4.1 7.2 1.5 2.0 R1
03x-05A6-4 10.6 8.8 5.3 4.4 5.1 5.6 9.8 2.2 3.0 R1
03x-07A3-4 12.8 10.7 6.8 5.7 6.6 7.3 12.8 3.0 3.0 R1
03x-08A8-4 15.0 12.5 8.6 7.2 8.0 8.8 15.4 4.0 5.0 R1
03x-12A5-4 20.7 17.2 12.3 10.3 11.4 12.5 21.9 5.5 7.5 R3
 Technical data 385

Type code Input Output Frame

without choke with choke or size
or reactor 5% reactor
ACS320- I1N I1N I1N I1N I LD2) I2N I2max3) PN
(480 V) (480 V)
1)
x = E/U A A A A A A A kW hp
03x-15A6-4 24.3 20.3 13.0 10.8 14.2 15.6 27.3 7.5 10.0 R3
03x-23A1-4 34.0 28.3 20.0 16.7 21.0 23.1 40.4 11.0 15.0 R3
03x-31A0-4 57.2 47.7 27.0 22.5 28.2 31.0 54.3 15.0 20.0 R4
03x-38A0-4 67.1 55.9 34.9 29.1 34.5 38.0 66.5 18.5 25.0 R4
03x-44A0-4 73.7 61.4 41.6 34.7 40.0 44.0 77.0 22.0 30.0 R4
1) E = EMC filter connected (metal EMC filter screw installed),
U = EMC filter disconnected (plastic EMC filter screw installed), default.
2)
Overloadability for one minute every ten minutes.
3)
Instantaneous peak current for two seconds every ten minutes
00578903.xls J

Definitions
Input
I1N continuous rms input current (for dimensioning cables and fuses) with I2N motor
current at rated speed and power. If motor rated current is below I2N , I1N is
reduced relatively.
I1N (480 V) continuous rms input current (for dimensioning cables, fuses, and MMPs) for
drives with 480 V with I2N motor current at rated speed and power. If motor rated
current is below I2N, I1N is reduced relatively.
Output
I LD continuous output current at max ambient temperature of +50 °C (122 °F).
10% overloadability for one minute every ten minutes.
I2N maximum continuous output current at ambient temperature of +40 °C (104 °F).
No overloadability, derating 1% for every additional 1 °C up to 50 °C (122 °F).
I2max maximum instantaneous output current. Available for two seconds every ten
minutes at start-up, or as long as allowed by the drive temperature.
PN typical motor power. The kilowatt ratings apply to most IEC 4-pole motors. The
horsepower ratings apply to most NEMA 4-pole motors. Drive should be selected
based on motor current relative to loading capacity (ILD or I2N ).
R0…R4 ACS320 is manufactured in frame sizes R0…R4. Some instructions and other
information that only concern certain frame sizes are marked with the symbol of
the frame size (R0…R4).
386 Technical data

 Sizing
Drive sizing is based on the rated motor current and power. To achieve the rated
motor power given in the table, the rated current of the drive must be higher than or
equal to the rated motor current. The rated power of the drive must also be higher
than or equal to compared to the rated motor power. The power ratings are the same
regardless of the supply voltage within one voltage range.
In multimotor systems, the drive output current rating ILD must be equal to or greater
than the calculated sum of the input currents of all motors.
Note:
• The maximum allowed motor shaft power is limited to 1.5 · PN. If the limit is
exceeded, motor torque and current are automatically restricted. The function
protects the input bridge of the drive against overload.
• The ratings apply at ambient temperature of 40 °C (104 °F) for I2N and 50 °C
(122 °F) for ILD.

 Derating
The load capacity decreases if the installation site ambient temperature exceeds
40 °C (104 °F) or if the altitude exceeds 1000 meters (3300 ft).

Temperature derating
In the temperature range +40 °C…+50 °C (+104 °F…+122 °F), the rated output
current is decreased by 1% for every additional 1 °C (1.8 °F). The output current is
calculated by multiplying the current given in the rating table by the derating factor.
Example: If the ambient temperature is 50 °C (+122 °F), the derating factor is
100% - 1 % · 10 °C = 90% or 0.90. The output current is then 0.90 · I2N (where I2N
°C
= continuous output at 40 °C, 0% overload)

Altitude derating
In altitudes 1000…2000 m (3300…6600 ft) above sea level, the derating is 1% for
every 100 m (330 ft).
 Technical data 387

Switching frequency derating

Derate according to the switching frequency used (see parameter 2606 SWITCHING
FREQ) as follows:
Switching Drive voltage rating
frequency
UN = 200…240 V UN = 380…480 V
4 kHz No derating No derating
8 kHz Derate I2N to 90%. Derate I2N to 75% for R0 or to 80% for R1…R4.
12 kHz Derate I2N to 80%. Derate I2N to 50% for R0 or to 65% for R1…R4
and derate maximum ambient temperature to
30 °C (86 °F).
16 kHz Derate I2N to 75%. Derate I2N to 50% and derate maximum ambient
temperature to 30 °C (86 °F).

I2N = continuous output at 40 °C, 0% overload.

388 Technical data

Fuses and alternate short-circuit protection

 Fuses
The rated fuse currents given in the table are the maximums for the mentioned
fuse types. If smaller fuse ratings are used, check that the fuse rms current rating is
larger than the rated I1N current given in the Ratings table on page 384. If 150% of
output power is needed, multiply current I1N by 1.5. See also section Selecting the
power cables on page 37.
Check that the operating time of the fuse is below 0.5 seconds. The operating
time depends on the fuse type, the supply network impedance as well as the cross-
sectional area, material and length of the supply cable. In case the 0.5 seconds
operating time is exceeded with the gG or T fuses, ultra rapid (aR) fuses reduces in
most cases the operating time to an acceptable level.
Note:
• Do not use larger fuses when the input power cable is selected according to this
table.
• Choose the correct fuse size according to the actual input current which depends
on the input line voltage and the input choke selection.
• You can use other fuse types if they meet the current rating of the fuse in the table
and also if the melting curve of the other fuses does not exceed the melting curve
of the fuse in the table.

 Alternate short-circuit protection

In accordance with the National Electrical Code (NEC), the following ABB type E
manual motor protectors can be used as an alternate to the recommended fuses as a
means of branch circuit protection:
• MS132-x.x and S1-M3-25
• MS495-xx or MS495-xxE and SK4-11 & DX49
• MS165-xx.
When the correct ABB type E manual motor protector is selected from the table and
used for branch circuit protection, the drive is suitable for use in a circuit capable of
delivering not more than 65 kA RMS symmetrical amperes at the drive maximum
rated voltage. See the appropriate ratings in the following table.
IP20 open type and IP21 UL type 1 ACS320 can use ABB type E manual motor
protectors for branch circuit protection. See the MMP rating table for the minimum
enclosure volume of IP20 open type ACS320 mounted in an enclosure.
 Technical data 389

 Fuses and MMPs

Type Fuses MMPs
ACS320- gG UL Class T or Frame I1N Min. Encl.
CC (600 V) MMP Type E Vol.4)
x = E/U1) A min A2) max A A dm3 in3
1-phase UN = 200…240 V (200, 208, 220, 230, 240 V)
01x-02A4-2 10 6 10 R0 6.1 MS132-6.3 & S1-M3-25 18.9 1152
01x-04A7-2 16 10 20 R1 11.4 MS165-163) 18.9 1152
01x-06A7-2 16/20* 15 25 R1 16.1 MS165-203) 18.9 1152
01x-07A5-2 20/25* 15 30 R2 16.8 MS165-203) - -
01x-09A8-2 25/35* 15 35 R2 21.0 MS165-253) - -
3-phase UN = 200…240 V (200, 208, 220, 230, 240 V)
03x-02A6-2 10 3 10 R0 4.7 MS132-6.3 & S1-M3-25 18.9 1152
03x-03A9-2 10 6 10 R0 6.7 MS132-10 & S1-M3-25 18.9 1152
03x-05A2-2 10 6 15 R1 8.4 MS132-10 & S1-M3-25 18.9 1152
03x-07A4-2 16 10 15 R1 13.0 MS165-163) 18.9 1152
03x-08A3-2 16 10 15 R1 13.2 MS165-163) 18.9 1152
03x-10A8-2 16 15 20 R2 15.7 MS165-203) - -
03x-14A6-2 25 15 30 R2 23.9 MS165-253) - -
03x-19A4-2 25 20 35 R2 27.3 MS165-323) - -
03x-26A8-2 63 30 60 R3 45.0 MS165-543) - -
03x-34A1-2 80 35 80 R4 55.0 MS165-653) - -
03x-50A8-2 100 50 100 R4 76.0 MS495-90 & SK4 & - -
DX49
3-phase UN = 380... 480 V (380, 400, 415 V) (MMP ratings for 480Y/277V only)
03x-01A2-4 10 2 10 R0 2.2 MS132-2.5 & S1-M3-25 18.9 1152
03x-01A9-4 10 2 10 R0 3.6 MS132-4.0 & S1-M3-25 18.9 1152
03x-02A4-4 10 3 10 R1 4.1 MS132-6.3 & S1-M3-25 18.9 1152
03x-03A3-4 10 3 10 R1 6.0 MS132-6.3 & S1-M3-25 18.9 1152
03x-04A1-4 16 6 15 R1 6.9 MS132-10 & S1-M3-25 18.9 1152
03x-05A6-4 16 6 15 R1 9.6 MS132-10 & S1-M3-25 18.9 1152
03x-07A3-4 16 6 20 R1 11.6 MS165-163) 18.9 1152
03x-08A8-4 20 10 25 R1 13.6 MS165-163) 18.9 1152
03x-12A5-4 25 10 30 R3 18.8 MS165-203) - -
03x-15A6-4 35 15 35 R3 22.1 MS165-253) - -
03x-23A1-4 50 20 50 R3 30.9 MS165-423) - -
03x-31A0-4 80 25 80 R4 52.0 MS165-653) - -
03x-38A0-4 100 30 100 R4 61.0 MS165-653) - -
03x-44A0-4 100 35 100 R4 67.0 MS495-75 & SK4-11 & - -
DX49
3-phase UN = 380... 480 V (440, 460, 480 V) (MMP ratings for 480Y/277V only)
03x-01A2-4 10 2 10 R0 1.8 MS132-2.5 & S1-M3-25 18.9 1152
03x-01A9-4 10 2 10 R0 3.0 MS132-4.0 & S1-M3-25 18.9 1152
03x-02A4-4 10 3 10 R1 3.4 MS132-6.3 & S1-M3-25 18.9 1152
03x-03A3-4 10 3 10 R1 5.0 MS132-6.3 & S1-M3-25 18.9 1152
03x-04A1-4 16 6 15 R1 5.8 MS132-10 & S1-M3-25 18.9 1152
03x-05A6-4 16 6 15 R1 8.0 MS132-10 & S1-M3-25 18.9 1152
03x-07A3-4 16 6 20 R1 9.7 MS132-10 & S1-M3-25 18.9 1152
03x-08A8-4 20 10 25 R1 11.0 MS165-163) 18.9 1152
03x-12A5-4 25 10 30 R3 16.0 MS165-203) - -
390 Technical data

Type Fuses MMPs

ACS320- gG UL Class T or Frame I1N Min. Encl.
CC (600 V) MMP Type E Vol.4)
x = E/U 1) A min A2) max A A dm3 in3
03x-15A6-4 35 15 35 R3 18.0 MS165-203) - -
03x-23A1-4 50 20 50 R3 26.0 MS165-323) - -
03x-31A0-4 80 25 80 R4 43.0 MS165-543) - -
03x-38A0-4 100 30 100 R4 51.0 MS165-653) - -
03x-44A0-4 100 35 100 R4 56.0 MS165-653) - -
00578903.xls.J
1)
E = EMC filter connected (metal EMC filter screw installed),
U = EMC filter disconnected (plastic EMC filter screw installed), U.S parameterization.
2)
minimum fuse size can be used with input choke according to table in Rating section
3) Trip class 10; integral trip indication; does not require additional line-side feeder terminal.
4)
For all drives, the enclosure must be sized to accommodate the specific thermal considerations of the
applications as well as provide free space for cooling. See section, Free space requirements on page 392.
For UL only: The minimum enclosure volume is specified in the UL listing for drive frames R0 and R1 when
applied with the ABB type E MMP shown in the table. ACS320 drives are intended to be mounted in an
enclosure unless a NEMA 1 kit is added.
 Technical data 391

 Size of copper conductor in cablings

Cable dimensioning for rated currents (I1N) is shown in the table below.
Type Size of copper conductor in cablings
ACS320- Supply Motor PE
(U1, V1, W1) (U2, V2, W2)
x = E/U 1) mm2 AWG mm2 AWG mm2 AWG
1-phase
01x-02A4-2 2.5 14 0.75 18 2.5 14
01x-04A7-2 2.5 14 0.75 18 2.5 14
01x-06A7-2 2.5 10 1.5 14 2.5 10
01x-07A5-2 2.5 10 1.5 14 2.5 10
01x-09A8-2 6 10 2.5 12 6 10
3-phase
03x-02A6-2 2.5 14 1.5 14 2.5 14
03x-03A9-2 2.5 14 1.5 14 2.5 14
03x-05A2-2 2.5 14 1.5 14 2.5 14
03x-07A4-2 2.5 12 1.5 14 2.5 12
03x-08A3-2 2.5 12 1.5 14 2.5 12
03x-10A8-2 2.5 12 2.5 12 2.5 12
03x-14A6-2 6.0 10 6 10 6.0 10
03x-19A4-2 6.0 10 6 10 6.0 10
03x-26A8-2 10.0 8 10 8 10.0 8
03x-34A1-2 16.0 6 16 6 16.0 6
03x-50A8-2 25.0 2 25 2 16.0 4
3-phase
03x-01A2-4 2.5 14 1.5 14 2.5 14
03x-01A9-4 2.5 14 1.5 14 2.5 14
03x-02A4-4 2.5 14 1.5 14 2.5 14
03x-03A3-4 2.5 12 1.5 14 2.5 12
03x-04A1-4 2.5 12 1.5 14 2.5 12
03x-05A6-4 2.5 12 1.5 14 2.5 12
03x-07A3-4 2.5 12 1.5 14 2.5 12
03x-08A8-4 2.5 12 2.5 12 2.5 12
03x-12A5-4 6.0 10 6 10 6.0 10
03x-15A6-4 6.0 8 6 8 6.0 8
03x-23A1-4 10.0 8 10 8 10.0 8
03x-31A0-4 16.0 6 16 6 16.0 6
03x-38A0-4 25.0 4 16 4 16.0 4
03x-44A0-4 25.0 4 25 4 16.0 4
1)
E = EMC filter connected (metal EMC filter screw installed),
U = EMC filter disconnected (plastic EMC filter screw installed), default configuration for the U.S.
392 Technical data

Dimensions, weights and free space requirements

 Dimensions and weights
Frame Dimensions and weights
size IP20 (cabinet) / UL open
H1 H2 H3 W D Weight
mm in mm in mm in mm in mm in kg lb
R0 169 6.65 202 7.95 239 9.41 70 2.76 161 6.34 1.2 2.6
R1 169 6.65 202 7.95 239 9.41 70 2.76 161 6.34 1.4 3.1
R2 169 6.65 202 7.95 239 9.41 105 4.13 165 6.50 1.8 4.0
R3 169 6.65 202 7.95 236 9.29 169 6.65 169 6.65 2.9 6.4
R4 181 7.13 202 7.95 244 9.61 260 10.24 169 6.65 5.1 11.2
00578903.xls G

Frame Dimensions and weights

size IP20 / NEMA 1
H4 H5 W D Weight
mm in mm in mm in mm in kg lb
R0 257 10.12 280 11.02 70 2.76 169 6.65 1.6 3.5
R1 257 10.12 280 11.02 70 2.76 169 6.65 1.8 4.0
R2 257 10.12 282 11.10 105 4.13 169 6.65 2.2 4.9
R3 260 10.24 299 11.77 169 6.65 177 6.97 3.5 7.7
R4 270 10.63 320 12.60 260 10.24 177 6.97 5.7 12.6
00578903.xls G
Symbols
IP20 (cabinet) / UL open
H1 height without fastenings and clamping plate
H2 height with fastenings, without clamping plate
H3 height with fastenings and clamping plate
IP20 / NEMA 1
H4 height with fastenings and connection box
H5 height with fastenings, connection box and hood

 Free space requirements

Frame Free space required
size Above Below On the sides
mm in mm in mm in
R0…R4 75 3 75 3 0 0
 Technical data 393

Losses, cooling data and noise

 Losses and cooling data
Frame size R0 has natural convection cooling. Frame sizes R1…R4 are provided
with an internal fan. The air flow direction is from bottom to top.
The table below specifies the heat dissipation in the main circuit at nominal load and
in the control circuit with minimum load (I/O and panel not in use) and maximum load
(all digital inputs in the on state and the panel, fieldbus and fan in use). The total heat
dissipation is the sum of the heat dissipation in the main and control circuits.
Heat dissipation
Main circuit Control circuit Air flow
Type Code
Rated current Min Max
W BTU/Hr W BTU/Hr W BTU/Hr m3/h ft3/min
1-phase supply voltage 200 - 240 V units
ACS320-01U-02A4-2 19 65 6.1 21 22.7 78 - -
ACS320-01U-04A7-2 38 130 9.5 32 26.4 90 24 14
ACS320-01U-06A7-2 60 205 9.5 32 26.4 90 24 14
ACS320-01U-07A5-2 62 212 10.5 36 27.5 94 21 12
ACS320-01U-09A8-2 83 283 10.5 36 27.5 94 21 12
3-phase supply voltage 200 - 240 V units
ACS320-03U-02A6-2 19 65 6.1 21 22.7 78 - -
ACS320-03U-03A9-2 31 106 6.1 21 22.7 78 - -
ACS320-03U-05A2-2 38 130 9.5 32 26.4 90 24 14
ACS320-03U-07A4-2 60 205 9.5 32 26.4 90 24 14
ACS320-03U-08A3-2 62 212 9.5 32 26.4 90 21 12
ACS320-03U-10A8-2 83 283 10.5 36 27.5 94 21 12
ACS320-03U-14A6-2 112 383 10.5 36 27.5 94 52 31
ACS320-03U-19A4-2 152 519 10.5 36 27.5 94 52 31
ACS320-03U-26A8-2 250 854 16.6 57 35.4 121 71 42
ACS320-03U-34A1-2 270 922 33.4 114 57.8 197 96 57
ACS320-03U-50A8-2 430 1469 33.4 114 57.8 197 96 57
3-phase supply voltage 380 - 480 V units
ACS320-03U-01A2-4 11 38 6.6 23 24.4 83 - -
ACS320-03U-01A9-4 16 55 6.6 23 24.4 83 - -
ACS320-03U-02A4-4 21 72 9.8 33 28.7 98 13 8
ACS320-03U-03A3-4 31 106 9.8 33 28.7 98 13 8
ACS320-03U-04A1-4 40 137 9.8 33 28.7 98 13 8
ACS320-03U-05A6-4 61 208 9.8 33 28.7 98 19 11
ACS320-03U-07A3-4 74 253 14.1 48 32.7 112 24 14
ACS320-03U-08A8-4 94 321 14.1 48 32.7 112 24 14
ACS320-03U-12A5-4 130 444 12.0 41 31.2 107 52 31
394 Technical data

Heat dissipation
Main circuit Control circuit Air flow
Type Code
Rated current Min Max
W BTU/Hr W BTU/Hr W BTU/Hr m3/h ft3/min
ACS320-03U-15A6-4 173 591 12.0 41 31.2 107 52 31
ACS320-03U-23A1-4 266 908 16.6 57 35.4 121 71 42
ACS320-03U-31A0-4 350 1195 33.4 114 57.8 197 96 57
ACS320-03U-38A0-4 440 1503 33.4 114 57.8 197 96 57
ACS320-03U-44A0-4 530 1810 33.4 114 57.8 197 96 57

 Noise
Frame Noise level
size dBA
R0 <30
R1 50…62
R2 50…62
R3 50…62
R4 <62

Terminal and lead-through data for the power cables

Frame Max. cable U1, V1, W1, U2, V2, W2 PE
size diameter for
NEMA 1
U1, V1, W1, Max. terminal size Tightening Max. clamp size Tightening
U2, V2, W2 flexible/rigid torque solid or stranded torque
mm in mm2 AWG N·m lbf·in mm2 AWG N·m lbf·in
R0 16 0.63 4.0/6.0 10 0.8 7 25 3 1.2 11
R1 16 0.63 4.0/6.0 10 0.8 7 25 3 1.2 11
R2 16 0.63 4.0/6.0 10 0.8 7 25 3 1.2 11
R3 29 1.14 10.0/16.0 6 1.7 15 25 3 1.2 11
R4 35 1.38 25.0/35.0 2 2.5 22 25 3 1.2 11

Terminal and lead-through data for the control cables

Conductor size Tightening
torque
Solid or stranded Stranded, with ferrule Stranded, with ferrule
without plastic sleeve with plastic sleeve
Min/Max Min/Max Min/Max Min/Max Min/Max Min/Max
mm2 AWG mm2 AWG mm2 AWG N·m lbf·in
0.14/1.5 26/16 0.25/1.5 23/16 0.25/1.5 23/16 0.4 3.5
 Technical data 395

Electric power network specification

Voltage (U1) 200/208/220/230/240 V AC 1-phase for 200 V AC drives
200/208/220/230/240 V AC 3-phase for 200 V AC drives
380/400/415/440/460/480 V AC 3-phase for 400 V AC drives
±10% variation from converter nominal voltage is allowed as default.
Short-circuit capacity Maximum allowed prospective short-circuit current at the input power
connection as defined in IEC 60439-1 is 100 kA. The drive is suitable
for use in a circuit capable of delivering not more than 100 kA rms
symmetrical amperes at the drive maximum rated voltage.
Note: Use appropriate fuses or MMP’s to achieve 100 kA.
Frequency 50/60 Hz ± 5%, maximum rate of change 17%/s
Imbalance Max. ±3% of nominal phase to phase input voltage

Motor connection data

Voltage (U2) 0 to U1, 3-phase symmetrical, Umax at the field weakening point
Short-circuit protection The motor output is short-circuit proof by IEC 61800-5-1 and
(IEC 61800-5-1, UL 508C.
UL 508C)
Frequency 0…500 Hz
Frequency resolution 0.01 Hz
Current See section Ratings on page 384 or Definitions on page 385.
Power limit 1.5 · P N
Field weakening point 10…500 Hz
Switching frequency 4, 8, 12 or 16 kHz
Maximum R0: 30 m (100 ft), R1…R4: 50 m (165 ft)
recommended With output chokes the motor cable length may be extended to 60 m
motor cable length (195 ft) for R0 and 100 m (330 ft) for R1…R4.
To comply with the European EMC Directive, use the cable lengths
specified in the table below for 4 kHz switching frequency. The
lengths are given for using the drive with the internal EMC filter or an
optional external EMC filter.
4 kHz switching Internal EMC filter Optional external
frequency EMC filter
Second environment 30 m (100 ft) 30 m (100 ft)
(category C3 1)) minimum
First environment - 30 m (100 ft)
(category C2 1))
1)
See the new terms in section Definitions on page 399.
396 Technical data

Control connection data

Analog inputs X1A: 2 Voltage signal, unipolar 0 (2)…10 V, Rin > 312 kohm
and 5 bipolar -10…10 V, Rin > 312 kohm
Current signal, unipolar 0 (4)…20 mA, R in = 100 ohm
bipolar -20…20 mA, Rin = 100 ohm
Potentiometer reference
value (X1A: 4) 10 V ± 1%, max. 10 mA, R < 10 kohm
Resolution 0.1%
Accuracy ±1%
Analog output X1A: 7 0 (4)…20 mA, load < 500 ohm
Auxiliary voltage X1A: 9 24 V DC ± 10%, max. 200 mA
Digital inputs X1A: Voltage 12…24 V DC with internal or external
12…16 supply
(frequency input X1A: Type PNP and NPN
16) Frequency input Pulse train 0…16 kHz (X1A: 16 only)
Input impedance 2.4 kohm
Relay output X1B: Type NO + NC
17…19 Max. switching voltage 250 V AC / 30 V DC
Max. switching current 0.5 A / 30 V DC; 5 A / 230 V AC
Max. continuous current 2 A rms
Digital output X1B: Type Transistor output PNP
20…21 Max. switching voltage 30 V DC
Max. switching current 100 mA / 30 V DC, short-circuit
protected
Frequency 10 Hz …16 kHz
Resolution 1 Hz
Accuracy 0.2%
EIA-485 interface X1C: Cable Shielded twisted pair, impedance
23…26 100…150 ohm
Termination Daisy chained bus without drop out
lines
Isolation Bus interface isolated from the drive
Transfer rate 1.2…76.8 kbit/s
Communication type Serial, asynchronous, half duplex
Protocol Modbus

Clearance and creepage distance

The clearance and creepage distance between I/O connections and
mains circuit is 5.5 mm, which guarantees safety insulation of
overvoltage category 3 (IEC 60664-1).

Efficiency
Approximately 95 to 98% at nominal power level, depending on the
drive size and options

Degrees of protection
IP20 (cabinet installation) / UL open: Standard enclosure. The drive
must be installed in a cabinet to fulfil the requirements for shielding
from contact.
IP20 / NEMA 1: Achieved with an option kit including a hood and a
connection box.
 Technical data 397

Ambient conditions
Environmental limits for the drive are given below. The drive is to be
used in a heated indoor controlled environment.
Operation Storage Transportation
installed for in the protective in the protective
stationary use package package
Installation site altitude 0 to 2000 m (6600 ft) - -
above sea level
(above 1000 m
[3300 ft], see section
Derating on page
386)
Air temperature -10 to +50 °C (14 to -40 to +70 °C (-40 to -40 to +70 °C (-40 to
122 °F). No frost +158 °F) +158 °F)
allowed. See section
Derating on page
386.
Relative humidity 0 to 95% Max. 95% Max. 95%
No condensation allowed. Maximum allowed relative humidity is
60% in the presence of corrosive gases.
Contamination levels No conductive dust allowed.
(IEC 60721-3-3,
IEC 60721-3-2, According to According to According to
IEC 60721-3-3, IEC 60721-3-1, IEC 60721-3-2,
IEC 60721-3-1) chemical gases: chemical gases: chemical gases:
Class 3C2 Class 1C2 Class 2C2
solid particles: Class solid particles: Class solid particles: Class
3S2. 1S2 2S2
The drive must be
installed in clean air
according to
enclosure
classification. Cooling
air must be clean,
free from corrosive
materials and
electrically conductive
dust.
Sinusoidal vibration Tested according to - -
(IEC 60721-3-3) IEC 60721-3-3,
mechanical
conditions: Class 3M4
2…9 Hz, 3.0 mm
(0.12 in)
9…200 Hz, 10 m/s2
(33 ft/s2)
Shock Not allowed during According to ISTA 1A. According to ISTA 1A.
(IEC 60068-2-27, operation. Max. 100 m/s2 Max. 100 m/s2
ISTA 1A) (330 ft/s2), 11 ms. (330 ft/s2), 11 ms.
Free fall Not allowed 76 cm (30 in) 76 cm (30 in)
398 Technical data

Materials
Drive enclosure • PC/ABS 2 mm, PC+10%GF 2.5…3 mm and PA66+25%GF
1.5 mm, all in color NCS 1502-Y (RAL 9002 / PMS 420 C)
• hot-dip zinc coated steel sheet 1.5 mm, thickness of coating 20
micrometers
• extruded aluminium AlSi.
Package Corrugated cardboard.
Disposal The drive contains raw materials that should be recycled to preserve
energy and natural resources. The package materials are
environmentally compatible and recyclable. All metal parts can be
recycled. The plastic parts can either be recycled or burned under
controlled circumstances, according to local regulations. Most
recyclable parts are marked with recycling marks.
If recycling is not feasible, all parts excluding electrolytic capacitors
and printed circuit boards can be landfilled. The DC capacitors
contain electrolyte, which is classified as hazardous waste within the
EU. They must be removed and handled according to local
regulations.
For further information on environmental aspects and more detailed
recycling instructions, please contact your local ABB distributor.

Applicable standards
The drive complies with the following standards:
• IEC/EN 61800-5-1: Electrical, thermal and functional safety requirements for adjustable
2003 frequency a.c. power drives
• IEC/EN 60204-1: Safety of machinery. Electrical equipment of machines. Part 1:
2006 General requirements. Provisions for compliance: The final
assembler of the machine is responsible for installing
- an emergency-stop device
- a supply disconnecting device.
• IEC/EN 61800-3: Adjustable speed electrical power drive systems. Part 3: EMC
2004 requirements and specific test methods
• UL 508C UL Standard for Safety, Power Conversion Equipment, third edition
 Technical data 399

CE marking
The CE mark is attached to the drive to verify that the drive follows the provisions of
the European Low Voltage and EMC Directives (Directive 73/23/EEC, as amended by
93/68/EEC, and Directive 2004/108/EC).

 Compliance with the European EMC Directive

The EMC Directive defines the requirements for immunity and emissions of electrical
equipment used within the European Union. The EMC product standard
(EN 61800-3:2004) covers requirements stated for drives. See section Compliance
with EN 61800-3:2004 on page 399.

Compliance with EN 61800-3:2004

 Definitions
EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic
equipment to operate without problems within an electromagnetic environment.
Likewise, the equipment must not disturb or interfere with any other product or
system within its locality.
First environment includes establishments connected to a low-voltage network which
supplies buildings used for domestic purposes.
Second environment includes establishments connected to a network not directly
supplying domestic premises.
Drive of category C2: drive of rated voltage less than 1000 V and intended to be
installed and commissioned only by a professional when used in the first
environment.
Note: A professional is a person or organization having necessary skills in installing
and/or commissioning power drive systems, including their EMC aspects.
Category C2 has the same EMC emission limits as the earlier class first environment
restricted distribution. EMC standard IEC/EN 61800-3 does not any more restrict the
distribution of the drive, but the using, installation and commissioning are defined.
Drive of category C3: drive of rated voltage less than 1000 V, intended for use in the
second environment and not intended for use in the first environment.
Category C3 has the same EMC emission limits as the earlier class second
environment unrestricted distribution.
400 Technical data

 Category C2
The emission limits are complied with the following provisions:
1. The optional EMC filter is selected according to the ABB documentation and
installed as specified in the EMC filter manual.
2. The motor and control cables are selected as specified in this manual.
3. The drive is installed according to the instructions given in this manual.
4. Motor cable length maximum 30 m (100 ft) with 4 kHz switching frequency.
Note: In a domestic environment, this product may cause radio inference, in which
case supplementary mitigation measures may be required.

 Category C3
The immunity performance of the drive complies with the demands of IEC/EN 61800-
3, second environment (see page 399 for IEC/EN 61800-3 definitions).
The emission limits are complied with the following provisions:
1. The internal EMC filter is connected (the metal screw at EMC is in place) or the
optional EMC filter is installed.
2. The motor and control cables are selected as specified in this manual.
3. The drive is installed according to the instructions given in this manual.
4. With the internal EMC filter: motor cable length 30 m (100 ft) with 4 kHz switching
frequency.
Notes:
• A drive of category C3 is not intended to be used on a low-voltage public network
which supplies domestic premises. Radio frequency interference is expected if
the drive is used on such a network.
• It is not allowed to install a drive with the internal EMC filter connected on IT
(ungrounded) systems. The supply network becomes connected to ground
potential through the EMC filter capacitors which may cause danger or damage
the drive.
• It is not allowed to install a drive with the internal EMC filter connected on a corner
grounded TN system as this would damage the drive.
 Technical data 401

UL marking
See the type designation label for the valid markings of your drive.
The UL mark is attached to the drive to verify that it meets UL requirements.

 UL checklist
Input power connection – See section Electric power network specification on page
395.
Disconnecting device (disconnecting means) – See Selecting the supply
disconnecting device (disconnecting means) on page 36.
Ambient conditions – The drives are to be used in a heated indoor controlled
environment. See section Ambient conditions on page 397 for specific limits.
Input cable fuses – For installation in the United States, branch circuit protection
must be provided in accordance with the National Electrical Code (NEC) and any
applicable local codes. To fulfill this requirement, use the UL classified fuses given in
section Size of copper conductor in cablings on page 391.
For installation in Canada, branch circuit protection must be provided in accordance
with Canadian Electrical Code and any applicable provincial codes. To fulfill this
requirement, use the UL classified fuses given in section Size of copper conductor in
cablings on page 391.
Power cable selection – See section Selecting the power cables on page 37.
Power cable connections – For the connection diagram and tightening torques, see
section Connecting the power cables on page 48.
Overload protection – The drive provides overload protection in accordance with
the National Electrical Code (US).

C-Tick marking
See the type designation label for the valid markings of your drive.
C-Tick marking is required in Australia and New Zealand. A C-Tick mark is attached
to the drive to verify compliance with the relevant standard (IEC 61800-3:2004 –
Adjustable speed electrical power drive systems – Part 3: EMC product standard
including specific test methods), mandated by the Trans-Tasman Electromagnetic
Compatibility Scheme.
The Trans-Tasman Electromagnetic Compatibility Scheme (EMCS) was introduced
by the Australian Communication Authority (ACA) and the Radio Spectrum
Management Group (RSM) of the New Zealand Ministry of Economic Development
(NZMED) in November 2001. The aim of the scheme is to protect the radio frequency
spectrum by introducing technical limits for emission from electrical/electronic
products.
402 Technical data

For fulfilling the requirements of the standard, see section Compliance with
EN 61800-3:2004 on page 399.

RoHS marking
The RoHS mark is attached to the drive to verify that drive follows the provisions of
the European RoHS Directive. RoHS = the restriction of the use of certain hazardous
substances in electrical and electronic equipment.
 Dimension drawings 403

16
Dimension drawings
Contents of this chapter
This chapter contains the dimension drawings of the ACS320. The dimensions are
given in millimeters and [inches].
404 Dimension drawings

Frame sizes R0 and R1, IP20 (cabinet installation) / UL open

R1 and R0 are identical except for the fan at the top of R1.

[1.38]

Frame sizes R0 and R1, IP20 (cabinet installation) / UL open

3AUA0000050967-A
 Dimension drawings 405

Frame sizes R0 and R1, IP20 / NEMA 1

R1 and R0 are identical except for the fan at the top of R1.

Frame sizes R0 and R1, IP20 / NEMA 1

3AUA0000051086-A
406 Dimension drawings

Frame size R2, IP20 (cabinet installation) / UL open

Frame size R2, IP20 (cabinet installation) / UL open

3AUA0000051090-A
 Frame size R2, NEMA 1

3AUA0000051097-A Frame size R2, IP20 / NEMA 1

Dimension drawings 407
408 Dimension drawings

Frame size R3, IP20 (cabinet installation) / UL open

Frame size R3, IP20 (cabinet installation) / UL open

3AUA0000051109-A
 Frame size R3, NEMA 1

3AUA0000051118-A Frame size R3, IP20 / NEMA 1

Dimension drawings 409
410 Dimension drawings

Frame size R4, IP20 (cabinet installation) / UL open

Frame size R4, IP20 (cabinet installation) / UL open

3AUA0000051130-A
 Frame size R4, NEMA 1

3AUA0000051133-A Frame size R4, IP20 / NEMA 1

Dimension drawings 411
412 Dimension drawings
Index

Numerics
A
B
C
D
E
F
G
H
I
K
L
M
N
O
P
R
S
T
U
V
W
Z
Numerics
0xxxx register
EFB function codes 339
EFB mapping 338
1xxxx register
EFB function codes 340
EFB mapping 339
3xxxx register
EFB function codes 341
EFB mapping 340
4xxxx register
EFB function codes 344
EFB mapping 341
A
acceleration
/deceleration, parameter group 195
at aux. stop (PFA), parameter 277
ramp select, parameter 195
ramp shape, parameter 196
ramp time (PFA), parameter 277
ramp zero select, parameter 197
time, parameter 195
activate (external PID), parameter 244
actual input (PID), parameters 235
actual max. (PID), parameters 236
actual min. (PID), parameters 236
actual signals, parameter group 155
actual values
 scaling, EFB comm 298
scaling, FLN fieldbus 315
air flow 378
alarm
codes 365
enable display, parameter 184
listing 365
altitude
environment limit 397
shipping limit 397
altitude derating 386
analog cable
requirements 40
analog I/O
connections 50
specifications 50
analog input
BACnet object listing 328
data parameter 151
fault limit, parameters 207
filter, parameters 173
less than min. auto. reset, parameter 209
less than min., fault parameter 203
maximum, parameters 173
minimum, parameters 173
N2 object listing 305
parameter group 173
ref. correction formula 166
analog output
BACnet object listing 328
content max., parameters 179
content min., parameters 178
current max., parameters 179
current min., parameters 179
data content, parameters 178
 data parameter 151
filter, parameters 179
N2 object listing 306
parameter group 130, 178
application block output, data parameter 151
application macro, parameter 148, 150, 155, 159, 162, 163
applications
see macros
autochange
interval, parameter 268
level, parameter 269
overview 269
starting order counter 270
automatic reset
see reset, automatic
auxiliary motor
see motor, auxiliary
B
backing up parameters (Assistant panel) 70
backup
drive parameters 70
BACnet
data link layer 332
mac id 332
max info frame property 332
MS/TP token counter 333
object, analog inputs 328
object, analog outputs 328
object, analog values 329
object, binary inputs 325
object, binary outputs 325
object, binary values 326
object, definitions 335
pics, statement 333
 pics, summary 335
services supported 332
support, matrix 335
battery, assistant control panel 380
maintenance procedure 380
baud rate (RS232), parameter 255
binary input
BACnet object listing 325
N2 object listing 306
binary output
BACnet object listing 325
N2 object listing 307
branch circuit protection 36, 401
break point frequency, fault parameter 206
buffer overruns (count), parameter 255
C
cable requirements
grounding 40, 50, 54
input power 37
motor 38
capacitor
maintenance interval 377
reforming 380
CE marking 399
CISPR11 class A
radiation limits 400
CISPR11 class B
radiation limits 400
clock 75
comm
fault function, parameter 207
fault time, parameter 207
protocol select, parameter 278
relay output word, data parameter 152
 values, data parameter 152
comm (EFB)
actual value scaling 298
actual values 297
also see RS232 255
analog output control, activate 296
baud rate, parameter 256
comm fault response 207, 296
config file, fault code 370
configuration 288
configure for loss of communication 300
control interface 25, 285
control profile, parameter 257
control word 345
CRC errors (count), parameter 257
diagnostics 299
drive control of functions, activate 292
exception codes 344
fault code 28 300
fault code 31 301
fault code 32 301
fault code 33 301
fault codes 371
fault tracing parameters 299
fault, duplicate device address 375
fault, duplicate stations 300
fault, intermittent off-line 301
fault, no master station on line 300, 375
fault, swapped wires 300, 375
feedback from drive 297
feedback from drive, mailbox 297
input ref. sel., activate 293
installation 55, 286
mailbox, param. read/write 297
modbus actual values 344
 normal operation 299
ok messages (count), parameter 257
overview 283
parameter group 255
parameters 257
parity, parameter 256
PID control setpoint source, activate 296
planning 285
profiles 337
protocol id, parameter 256
protocol, parameter group 256, 258
reference scaling, ABB drives profile 355
relay output control, activate 295
set-up 288
start/stop control, activate 292
state diagram 354
station id, parameter 256
status word 349
status, parameter 257
termination 286
UART errors (count), parameter 257, 258
comm (FBA)
comm fault response 207
config file
fault code 370
connections
EFB comm 55, 286
constant speed
see speed, constant
construction code 27
contamination levels
environment limit 397
shipping limit 397
contrast, control panel 60
control
 connection specifications 396
location, data parameter 150
control cable
requirements 40
control panel
backup, drive parameters 70
cable requirements 40
changed parameters mode 70
clock set 75
comm error, fault parameter 204
contrast 60
display contrast 60
display decimal point (form), parameters 214
display max., parameters 215
display min., parameters 214
display process variables, parameter group 213
display selection, parameters 213
display units, parameters 214
features 59
i/o settings mode 78
maintenance interval, battery 377
maintenance procedure 380
modes 64
operating the drive 66
parameter editing 63
parameter lock, parameter 180
parameters mode 66
pass code, parameter 180
reference control, parameter 163
signal max., parameters 213
signal min., parameters 213, 218
soft keys 60
start-up assistant 62
start-up assistant mode 68
status information 65
control panel (Assistant)
battery maintenance procedure 380
fault logger mode 70
parameter backup mode 70
control word
comm (EFB), description 345
cooling 378
fan maintenance triggers 202
cooling fan 378
correction source (PID), parameter 245
cover
remove 54
CRC errors (count), parameter 256
critical speeds (avoiding)
high, parameters 198
low, parameters 198
parameter group 198
select, parameter 198
C-Tick marking 401
current
at fault, history parameter 159
data parameter 150
max. limit, parameter 191
measurement, fault code 370
rating code 27
D
DC brake time, parameter 193
DC bus voltage, data parameter 150
DC current ref., parameter 193
DC magnetizing time, parameter 193
DC overvoltage, fault code 361, 368
DC stabilator, parameter 201
DC undervoltage, fault code 361, 368
DDL file (N2) 308
deceleration
at aux. start (PFA), parameter 277
emergency time, parameter 196
parameter group 195
ramp select, parameter 195
ramp shape, parameter 196
ramp time (PFA), parameter 277
ramp zero select, parameter 197
time, parameter 196
default macro 83
derating
altitude 386
switching frequency 387
temperature 386
derivation time (PID), parameter 230
device overtemperature, fault code 368
device type (N2) 305
diagnostics
EFB comm 299
differences list, downloads 74
digital cable
requirements 40
digital input
at fault, history parameters 159
connections 50
digital output
connections 50
specifications 396
direction
control, parameter 162
display format (PID), parameter 231, 246
download
failure 75
handling inexact transfers 74
parameter sets 72
drive
control terminal 50
device type (N2) 305
EFB comm installation 55, 286
fan replacement 378
id, fault code 370
identification 27
rating, parameter 212
temperature, data parameter 150
weight 392
drive input protection 42
drive on time, data parameters 152
E
earth fault
fault code 369
parameter 207
earthing
see ground
efficiency 396
embedded field bus
see comm (EFB)
EMC
CE marking 399
C-Tick marking 401
motor cable requirements 37
emergency
deceleration time, parameter 196
stop select, parameter 194
EN 61800-3 first environment
restricted distribution radiation limits 400
unrestricted distribution radiation limits 400
enclosure protection class code 27
energy savings group 251
environment
 first, definition 399
second, definition 399
error value inversion (PID), parameter 231
exception codes, EFB modbus 344
external commands selection, parameter 160
external control selection, parameter 163
external fault
automatic reset, parameter 209
parameters 204
external reference, data parameter 150
F
fan, drive module
maintenance interval 377
replacement procedure 378
fault
codes 368
comm (FBA) 207
comm failure (EFB) 207, 296
current at, history parameter 159
digital input status at, history parameter 159
frequency at, history parameter 159
functions, parameter group 203
history 360
history, parameter group 159
last, history parameter 159
listing 368
previous, history parameter 159
reset 55, 359
reset select, parameter 180
speed at, history parameter 159
time of, history parameters 159
torque at, history parameter 159
voltage at, history parameter 159
words, data parameters 157
fault code
28 serial 1 err 300
fault history 360
fault logging (Assistant panel) 70
features
N2 fieldbus 302
feedback multiplier (PID), parameter 235
feedback select (PID), parameter 234
fieldbus
command words, data parameters 155
status words, data parameters 156
firmware test date, parameter 212
firmware version, parameter 212
first environment, definition 399
FlashDrop
parameter view, parameter 184
FLN fieldbus
also see comm (EFB)
description 311
loop gains 316
point database 316
point descriptions 319
reports 311
supported features 311
force trip, fault code 370
frame errors (count), parameter 255, 257
frame size 393
free fall
stress testing 397
free space
for cooling 378
freq in & tran out 188
frequency
at fault, history parameter 159
max. limit, parameter 191
 min. limit, parameter 191
motor, resolution 395
motor, specification 395
switching, parameter 200
G
gain (PID), parameter 229
generic profile
actual value scaling 298
reference scaling 355
ground
cable/wire requirements 40, 50, 54
H
heat loss 378
I
incomp swtype, fault code 371
information
parameter group 212
input power
branch circuit protection 36, 401
cable/wire requirements 37
specifications 395
input power connection 48
terminal size 394
torque 394
installation
compatibility 36
environment 397
flow chart 22
location 29
tools 30
insulation
check 46
integration time (PID), parameter 230, 244
interlocks
 parameter 271
internal setpoint (PID), parameter 233
IR compensation
frequency, parameter 199
parameters 199
voltage, parameter 199
K
keypad reference select, parameter 163
kWh counter, data parameter 151
L
language, parameter 148
limits, parameter group 191
load analyzer group 258
load frequency, see user load curve
load package version, parameter 212
load torque, see user load curve
local mode
lock, parameter 182
low frequency (PFA), parameters 264
M
macros
booster pump 88
condenser 87
cooling tower fan 86
dual setpoint w/ PID 93
dual setpoint w/ PID & const. speeds 94
floating point 92
hand control 96, 98
HVAC default 83
internal timer 90
internal timer w/constant speeds 91
listing 82
return fan 85
supply fan 84
 to select 81
mailbox, EFB comm 297
mains
see input power
maintenance
capacitors 380
control panel 380
drive module fan 378
fan 378
intervals 377
triggers, parameter group 202
mapping
EFB modbus 337
materials 398
maximum
frequency, parameter 191
metasys
connection diagram (companion) 304
connection diagram (system) 304
integration 304
minimum
frequency, parameter 191
modbus
EFB addressing, convention 338
EFB coils 338
EFB discrete inputs 339
EFB holding registers 341
EFB input registers 340
EFB mapping details 338
EFB mapping summary 337
EFB supported features 336
motor
aux. start delay (PFA), parameter 265
aux. stop delay (PFA), parameter 265
checking insulation 46
 compatibility 36
connection specifications 395
load curve break point frequency 206
load curve max., fault parameter 205
load curve zero speed load 205
maintenance triggers 202
nominal current, parameter 148
nominal frequency, parameter 149
nominal power, parameter 149
nominal speed, parameter 149
nominal voltage, parameter 148
number of aux., parameter 265, 266
phase, fault code 371
stall, fault code 369
temperature alarm limit, parameter 218
temperature fault limit, parameter 218
temperature measure, parameter group 217
temperature sensor selection, parameter 218
temperature sensor type, parameter 217
temperature, data parameter 152
thermal protection, fault parameter 204
thermal time, fault parameter 205
motor cable
checking insulation 46
max. length 395
requirements 38
requirements, EMC 37
motor connection
terminal size 394
torque 394
motor control
IR compensation, parameters 199
parameter group 199
motor temperature
measure, parameter group 130
 overtemperature, fault code 369
motor, auxiliary
actual signals and parameters 261
aux start order, parameter 278
MWh counter, data parameter 152
N
N2 fieldbus
also see comm (EFB)
description 302
node limit 305
supported features 302
NCU
see network control unit
NEMA 1
see UL type 1
NEMA 12
see UL type 12
network control unit
description 302
N2 DDL file 308
noise
random sw. freq. parameter 201
NPN 51
O
object
virtual, description 302
offset (PID), parameter 244
ok messages (count), parameter 255
operating data, parameter group 150
options, parameter group 278
output frequency, data parameter 150
output voltage, data parameter 150
output wiring
fault code 371
overcurrent
automatic reset, parameter 209
fault code 368
overspeed, fault code 370
P
panel display variables, parameter group 213
panel loss, fault code 369
parameter
analog input scale, fault code 373
analog output scale, fault code 373
change lock 180
external relay output, fault code 373
fieldbus, fault code 373
hz rpm, fault code 372
PCU 1 (power control unit), fault code 374
PCU 2 (power control unit), fault code 373
PFC mode, fault code 186
PFC ref. neg., fault code 373
restore (Assistant panel) 70
save changes, parameter 182
parameter view, parameter 184
parameters
editing 63
view changes 70
parity (RS232), parameter 255
parity errors (count), parameter 255
PE earth
earth fault, parameter 207
PE earth connection
terminal size 394
torque 394
PFA
acceleration time, parameter 277
aux start order, parameter 278
 aux. motor start delay, parameter 265
aux. motor stop delay, parameter 265
control, parameter group 261
deceleration time, parameter 277
enable, parameter 276
low frequency, parameters 264
number of aux. motors, parameter 265, 266
reference step, parameters 262
start delay, parameter 275
start frequency, parameters 263
PFC (pump fan control)
see PFA (pump fan alternation)
PID
0% (actual signal), parameter 231
100% (actual signal), parameter 231
actual input select, parameters 235
actual value max., parameters 236
actual value min., parameters 236
adjustment procedure 229
comm value 1, data parameter 152
comm value 2, data parameter 153
correction source, parameter 245
decimal point (actual signal), parameter 231, 246
derivation filter, parameter 230
derivation time, parameter 230
error feedback inversion, parameter 231
external / trimming, parameter group 243, 246, 251
external source activate, parameter 244
feedback multiplier, parameter 235
feedback select, parameter 234
feedback, data parameter 151
gain, parameter 229
integration time, parameter 230, 244
internal setpoint, parameter 233
offset, parameter 244
 output, data parameter 151
parameter set select, parameter 240
process sets, parameter groups 124, 226
scaling (0%...100%), parameters 231
setpoint maximum, parameter 234
setpoint minimum, parameter 234
setpoint select, parameter 232
setpoint source, EFB comm activate 296
setpoint, data parameter 151
sleep delay, parameter 238, 239
sleep level, parameter 238
sleep selection, parameter 237
trim mode, parameter 244
trim scale, parameter 244
units (actual signal), parameter 231
wake-up delay, parameter 239
wake-up deviation, parameter 239
PID controller
advanced set-up 227
basic set-up 124, 226
planning
EFB comm 285
PNP 51
power
data parameter 150
first applied 62
previous faults, history parameters 159
process PID sets, parameter groups 124, 226
process variables, data parameter 152
profiles
abb drives, overview 345
comm (EFB) 337
dcu, overview 345
protection
branch circuit 36, 401
 enclosure standard 397
environmental 396
protocol
BACnet, technical data 325
protocol implementation conformance statement
see BACnet, pics
PT100 temperature sensor 217
PTC temperature sensor 217
pump cleaning group 253
pump protection group 246
R
radiation limits, conducted
EN 61800-3 399
ramp pair (accel/decel), parameter 195
ratings 384
reference
analog input corrections 166
corrections for parameter values 166
keypad control, parameter 163
maximum, parameters 167
minimum, parameters 167
select source, parameter 164
select, parameter group 162
reference scaling
EFB, ABB drives profile 355
reference step (PFA), parameters 262
regulator by-pass control, parameter 274
relative humidity
environment limit 397
shipping limit 397
relay output
activation condition parameters 174
off-delay, parameters 177
on-delay, parameters 177
 parameter group 174
relays, specifications 396
remove cover 54
reports, FLN fieldbus 311
reset, automatic
analog input less than min., parameter 209
delay time, parameter 208
external fault, parameter 209
number of trials, parameter 208
overcurrent, parameter 209
parameter group
trial time, parameter 208
undervoltage, parameter 209
resonance (avoiding)
select, parameter 198
revolution counter, data parameter 152
RoHS marking 402
RS232
baud rate, parameter 255
panel, parameter group 255
parity, parameter 255
station id, parameter 255
RS232 counts
buffer overruns, parameter 255
CRC errors, parameter 256
frame errors, parameter 255, 257
ok messages, parameter 255
parity errors, parameter 255
RS485 comm 286
run enable
source select, parameter 179
run time, data parameter 150
S
safety 15
scaling
actual values, EFB comm 298
FLN actual values 315
reference (EFB, ABB drives profile) 355
s-curve ramp, parameter 196
sensor type, parameter 217
serial 1 error (fault code 28) 300
serial 1 error, fault code 370
setpoint maximum (PID), parameter 234
setpoint minimum (PID), parameter 234
setpoint select (PID), parameter 232
shock
stress testing 397
short circuit, fault code 368
sleep selection (PID), parameter 237
slip compensation ratio, parameter 200
soft keys, control panel 60
specifications
control connections 396
cooling 378
input power 395
mains 395
motor connections 395
speed
at fault, history parameter 159
data parameter 150
speed, constant
digital input selection parameter 169
parameter 171
parameter group 130, 168
stall
frequency, fault parameter 206
function, fault parameter 206
region 206
time, fault parameter 206, 207
standards
CE marking 399
C-Tick marking 401
EN 61800-3 399
ICE/EN 60204-1 398
IEC/EN 61800-3 398
IEC/EN 61800-5-1 398
UL 508C 398
UL marking 401
start
aux. motor (PFA), parameters 263
aux. motor delay 265
control, EFB comm 292
DC magnetizing time, parameter 193
delay (PFA), parameter 275
frequency (PFA), parameters 263
function, parameter 192
inhibit, parameter 193
parameter group 192
torque boost current, parameter 194
start delay, parameter 194, 195
start mode
automatic 192
automatic torque boost 192
DC magnetizing 192
flying start 192
start/stop, parameter group 192
start/stop/dir, parameter group 160
starting order counter 270
start-up
macros 60
tuning 60
start-up assistant 62
start-up data, parameter group 148
state diagram
 ABB drives 354
comm (EFB) 354
station id (RS232), parameter 255
status word
comm (EFB), definition 349
stop
aux. motor (PFA), parameters 264
aux. motor delay 265
DC brake time, parameter 193
DC current ref., parameter 193
emergency select, parameter 194
function, parameter 192
parameter group 192
stop function 145
emergency 194
motor 192
supervision
parameter group 210
parameter low limit, parameters 211
parameter selection, parameters 210
supply phase, fault code 370
switching frequency control, parameter 200
switching frequency derating 387
switching frequency, parameter 200
system controls, parameter group 179
T
temperature derating 386
termination 286
test date, parameter 212
thermal fail, fault code 370
timer functions
parameter group 130
timers
boost 222
 enable 220
parameter group 218
source 223
start/stop time 220, 225, 255, 256, 262
tools 30
torque
at fault, history parameter 159
boost current, parameter 194
data parameter 150
trim mode (PID), parameter 244
trim scale (PID), parameter 244
U
U/f ratio, parameter 199
UL type 1
code 27
description 396
UL type 12
code 27
description 396
undervoltage
automatic reset, parameter 209
control enable, parameter 191
units (PID), parameter 231
user load curve
frequency, parameters 225, 226
function, parameter 225
mode, parameter 224
time, parameter 225
torque, parameters 225, 226
user parameter set
change control, parameter 181
V
vibration
stress testing 397
virtual object, N2 302
VND 305
voltage
at fault, history parameter 159
rating code 27
voltage/frequency ratio, parameter 199
W
wake-up delay (PID), parameter 239
wake-up deviation (PID), parameter 239
warning
automatic start up 17
dangerous voltages 16
listing 15
qualified installer 16
weight 392
wiring
fault, parameter 208
installation 41
requirements 35
Z
zero speed load, fault parameter 205
Further information
Product and service inquiries
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Contact us

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3AUA0000062599 Rev E (EN) EFFECTIVE: 2016-07-05

3AUA0000062599E