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Weighing Indicator WE2107: Operating Manual

This document provides an operating manual for the WE2107 weighing indicator. It includes sections on mechanical construction, electrical connections, control and display functions, basic scale functions, the parameter menu, filter selection, and scale adjustment. The manual provides instructions and details for commissioning and setup of the indicator for various weighing applications.

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Damian Laski
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© © All Rights Reserved
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0% found this document useful (0 votes)
586 views140 pages

Weighing Indicator WE2107: Operating Manual

This document provides an operating manual for the WE2107 weighing indicator. It includes sections on mechanical construction, electrical connections, control and display functions, basic scale functions, the parameter menu, filter selection, and scale adjustment. The manual provides instructions and details for commissioning and setup of the indicator for various weighing applications.

Uploaded by

Damian Laski
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating Manual

Weighing Indicator
WE2107

I1866-1.1 en
Contents 3

Contents

Contents............................................................................................................................... 3

Typographical conventions................................................................................................ 9

Important information ....................................................................................................... 10

Safety information............................................................................................................. 11

1 Introduction and appropriate use .................................................................................... 13

2 Special features................................................................................................................. 14

3 Mechanical construction and scope of supply............................................................... 15

4 Scale commissioning overview ....................................................................................... 17


4.1 NAWI application (with / without limit values) .......................................................................................18

4.2 NAWI application (counting scale function)..........................................................................................19

4.3 Batching and tank weighing applications .............................................................................................20

5 Electrical connections ...................................................................................................... 21


5.1 Notes ..................................................................................................................................................21

5.2 Cable entry .........................................................................................................................................21

5.3 Cable preparation................................................................................................................................22

5.4 Load cell connection ...........................................................................................................................23

5.5 Process outputs ..................................................................................................................................24

5.6 Operating voltage................................................................................................................................24

5.7 Process inputs / analog output ............................................................................................................25

5.8 WE2107 - RS232 interfaces ................................................................................................................26

5.9 WE2107M - RS232 and RS485 serial interfaces (2-wire)....................................................................26

5.10 Comments .................................................................................................................................27

WE2107 HBM
4 Contents

6 Control and display functions.......................................................................................... 28


6.1 Device view.........................................................................................................................................28

6.2 Operator controls ................................................................................................................................29

6.3 Display................................................................................................................................................29

7 Basic scale functions........................................................................................................ 31


7.1 Switching on and off............................................................................................................................32

7.2 Gross/net selection .............................................................................................................................32

7.3 Taring .................................................................................................................................................33

7.4 Manual tare function............................................................................................................................33

7.5 Initial zero setting ................................................................................................................................34

7.6 Error displays......................................................................................................................................34

7.7 Standstill recognition ...........................................................................................................................35


7.8 Function keys “F1“ / “F2“ .....................................................................................................................35

7.9 External operator controls ...................................................................................................................35

8 Parameter menu ................................................................................................................ 36


8.1 Calling the parameter menu ................................................................................................................36

8.2 Disabling / enabling menu functions ....................................................................................................36

8.3 Main menu..........................................................................................................................................37

8.4 Navigation in the parameter menu.......................................................................................................38


8.4.1 Navigation in levels 1 and 2.....................................................................................................38
8.4.2 Navigation in the third parameter level.....................................................................................39

8.5 Full menu structure .............................................................................................................................42


8.5.1 Information sub-menu..............................................................................................................42
8.5.2 Selecting a print protocol and starting printing..........................................................................43
8.5.3 Limit value switches and dosing/filling parameters ...................................................................44
8.5.4 Filter settings, manual tare value and counting function ...........................................................46
8.5.5 Settings for the COM1/2 communications port .........................................................................47
8.5.6 Print protocol settings, adjusting the real-time clock .................................................................50

HBM WE2107
Contents 5

8.5.7 Function of digital inputs IN1 and IN2 ......................................................................................52


8.5.8 Function of keys F1 and F2 .....................................................................................................53
8.5.9 Test functions..........................................................................................................................56
8.5.10 Basic scale function, menu access selection and legal-for-trade operation...............................57
8.5.11 Setting and adjusting the scale ................................................................................................59
8.5.12 Restoring factory settings ........................................................................................................62
8.5.13 Switching off the device...........................................................................................................62

9 Filter selection................................................................................................................... 63

10 Scale adjustment............................................................................................................... 64
10.1 Prerequisites for scale adjustment.......................................................................................................64

10.2 Maximum capacity adjustment at calibration weight (standard method, CAP = CAL)...........................65

10.3 Partial load adjustment with the calibration weight (CAL <> CAP)........................................................66

10.4 Adjustment without a calibration weight (mV/V adjustment) .................................................................67

10.5 Multi-range scale.................................................................................................................................69

10.6 Taking gravitational acceleration into account......................................................................................69

11 Linearization ...................................................................................................................... 71

12 Legal-for-trade applications ............................................................................................. 73

13 Functions of keys F1 and F2 ............................................................................................ 77

14 Counting scale .................................................................................................................. 79

15 Print function..................................................................................................................... 82
15.1 Activating COM2 for the print function .................................................................................................82

15.2 Linking the WE2107 to the printer........................................................................................................83

15.3 Print protocol selection ........................................................................................................................84

15.4 Starting printing .................................................................................................................................84

15.5 Different print protocols .......................................................................................................................85

15.6 Formatting the printout ........................................................................................................................86

WE2107 HBM
6 Contents

15.7 Setting the date and time.....................................................................................................................89

15.8 Summation function ............................................................................................................................90

16 Interface for a second display.......................................................................................... 91


16.1 Activating COM2 for the second display ..............................................................................................91

16.2 Linking the WE2107 to the second display ..........................................................................................92

16.3 Selecting telegram content ..................................................................................................................93

17 Function of the digital inputs ........................................................................................... 94


17.1 Electrical properties and level assignment ...........................................................................................96

18 Function of the digital outputs......................................................................................... 97

19 Limit values ....................................................................................................................... 98

20 Batching and tank weighing............................................................................................. 99


20.1 Overview .................................................................................................................................99

20.2 Batching (FILL1, portion weighing) ....................................................................................................100


20.2.1 Digital inputs/outputs .............................................................................................................101
20.2.2 Parameters ...........................................................................................................................101
20.2.3 Description of the dosing cycle ..............................................................................................103

20.3 Tank weighing (FILL2).......................................................................................................................105


20.3.1 Digital inputs/outputs .............................................................................................................106
20.3.2 Parameters ...........................................................................................................................106
20.3.3 Description of the dosing cycle (portion weighing)..................................................................108
20.3.4 Description of tank filling........................................................................................................109
20.3.5 Description of the emptying function ......................................................................................110

20.4 Tank weighing (FILL3).......................................................................................................................111


20.4.1 Digital outputs .......................................................................................................................111
20.4.2 Parameters ...........................................................................................................................111
20.4.3 Description of the dosing cycle (portion weighing)..................................................................112
20.4.4 Description of tank filling........................................................................................................112
20.4.5 Description of the emptying function ......................................................................................112

HBM WE2107
Contents 7

21 Analog output (4…20 mA) .............................................................................................. 113

22 Alibi and calibration memory ......................................................................................... 113


22.1 Calibration memory ...........................................................................................................................114

22.2 Alibi memory ...............................................................................................................................115

23 Parameter factory settings ............................................................................................. 115

24 Monitoring functions and error messages.................................................................... 117


24.1 Monitoring functions ..........................................................................................................................117

24.2 Error messages ...............................................................................................................................118

25 Maintenance and cleaning.............................................................................................. 120

26 Mechanical dimensions and mounting information..................................................... 122


26.1 WE2107 dimensions (plastic housing, ABS) ......................................................................................122

26.2 WE2107M dimensions (stainless steel front panel)............................................................................123

26.3 Wall mounting (WE2107, plastic housing)..........................................................................................124

26.4 Mounting on a stand (WE2107 in plastic housing) .............................................................................126

26.5 Using as a desktop device (WE2107 in plastic housing) ....................................................................127

26.6 Panel mounting (WE2107M with stainless steel front panel) ..............................................................127

26.7 Sealing / legal-for-trade capability......................................................................................................128

26.8 Notes on the achievable degree of protection ....................................................................................128

27 Specifications.................................................................................................................. 129

Index ....................................................................................................................................... 133

WE2107 HBM
8

HBM WE2107
Typogrphical conventions 9

Typographical conventions

For clear identification and improved legibility, the following conventions have been used in
this documentation:

Important paragraphs are marked with a symbol to draw attention to them.

Italics Points out external documents and files

„AdJ  SEtuP" All menus and menu commands appear in quotes, here the „AdJ” main menu and the
„SEtUP” second menu level.

„ENTER" Quotes and italics are used for keys, input fields and user input.

[tilt] All displays are shown in square brackets

EDP Bold is used for communication commands.

Er125 Underlined normal print is used for error messages.

WE2107 HBM
10 Important information

Important information

Neither the design of the device nor any technical safety aspects may be modified without
the express permission of Hottinger Baldwin Messtechnik GmbH. Any modification excludes
Hottinger Baldwin Messtechnik GmbH from any and all liability for any damage resulting
therefrom.

It is strictly forbidden to carry out any repairs and soldering work on the motherboards or to
replace any components. Repairs may only be carried out by persons authorized thereto by
Hottinger Baldwin Messtechnik GmbH.

The production number set at the factory must not be changed.

The transducer connection must always be assigned. It is essential for a transducer or a


bridge model to be connected up for operation.

When replacing the battery for the real-time clock, the device must be disconnected from the
power supply ( section 25).

HBM WE2107
Safety information 11

Safety information

 There are not normally any hazards associated with the product, provided the notes and
instructions for project planning, assembly, appropriate operation and maintenance are
observed.

 It is essential to comply with the safety and accident prevention regulations specific to
the particular application

 Installation and start-up must only be carried out by suitably qualified personnel.

 Do not allow damp and dirt to get inside the device when connecting the cables.

 When connecting the cables, take action to prevent electrostatic discharge as this may
damage the electronics.

 The required power supply for the device is an extra-low voltage (12…30 V) with safe
disconnection from the mains.

 When connecting additional devices, comply with the safety requirements).

 Do not exceed maximum voltage levels when connecting external controls to the proc-
ess inputs and process outputs of the WE2107.

 The ground connections of the supply, of the process inputs and process outputs, of the
interface and of the load cell cable shield, must be interconnected in the device. If the
potentials of the devices to be connected are different, suitable steps must be taken to
isolate the signals (such as using an optocoupler).

 Shielded cables must be used for all connections apart from the supply voltage (see note
below). The shield must be connected extensively to ground on both sides.

 The use of unshielded cables for the voltage supply is only permissible for cables with a
maximum length of 30 m, laid inside buildings. If cables are longer or are installed out-
side buildings, shielded cables must be used (see EN61326-1).

 To compensate for potential differences, the metal housing of the WE2107M must be
connected to the scale structures as well as to the ground potential of the connected de-
vices by a low-resistance equalizing conductor. This is unnecessary if a potential differ-
ence of 35 V is not exceeded.

 In the device, the reference ground (GND) of all the signals and the supply voltage is
connected directly to the cable shield connection but not to the housing.

 Connection to a wide-ranging supply network is not permitted as this often causes inter-
fering voltage peaks to be coupled into the transducer. Instead, a local supply must be
provided for the WE2107 (even when grouped).

WE2107 HBM
12 Safety information

 The front foil is made from high-quality materials, providing a service life appropriate to
the external conditions. The keys must only be operated by hand; under no circum-
stances must pointed objects be used to press them.

HBM WE2107
Introduction and appropriate use 13

1 Introduction and appropriate use

This Operating Manual contains detailed information both on operation and on the setting
options of the WE2107 weighing indicators.

The WE2107 is designed exclusively for use in industrial applications, for example

 as a component of a non-automatic scale (NAWI) 1)

 as a component of a non-automatic counting scale (not legal-for-trade applications)

 as a component for a process control system with 4 limit value switches

 as a component of a dosing / filling control system (filling, dosing, emptying)

 as a component of an application for tank weighing (filling, dosing, emptying)

Use for any purpose other than the above shall be deemed to be inappropriate.

In the case of legal-for-trade use, national legal and safety regulations must be complied
with.

1)
NAWI – non automatic weighing instrument

WE2107 HBM
14 Special features

2 Special features

WE2107 weighing indicators are an amplifier for connection to commercially available strain
gage load cells or scales. The load cell signal is amplified and digitally converted; all further
processing steps then follow digitally in a microprocessor.

The WE2107 has available:

 load cell connection: up to six load cells of 350  or minimum 58  loading

 one COM port for serial communication with a PC / PLC (RS232 or RS485)

 one COM port for a printer or an external large-scale display (RS232)

 2 digital control inputs

 4 digital outputs (limit value switches or filling / dosing control)

 analog output (4...20 mA)

 two function keys (user-defined)

The electronics are set and parameterized via keyboard or interface. The setup program
WE2107Panel is used for this and is contained on the HBM CD-ROM, order no. 1-WE2107-
DOC, together with this documentation. A description of the command set is also included.

Additional features:

 accuracy in legal-for-trade applications up to 6000e (0.8 µV/e)


 usable as a one, two or three-range scale
 menu functions can be disabled / enabled
 filter selection
 maximum capacity adjustment, partial capacity adjustment, mV/V calibration
 zero on startup
 automatic zero tracking
 weighing range linearization
 4 limit value switches with hysteresis
 alibi memory for adjustment parameters and weighing results
 different print functions with summation memory
 numerous monitoring and error detection functions

HBM WE2107
Mechanical construction and scope of supply 15

3 Mechanical construction and scope of supply

WE2107 (scope of supply):


 WE2107 weighing indicators in a plastic housing (ABS) with four glands

 2 countersunk head bolts + plugs for wall-mounting

 Adhesive label for closing and sealing the opening for the calibration pushbutton and la-
beling strips

 8 labeling strips for the scale data

 2 COM ports (RS232):

 COM1 for serial communication with a computer,

 COM2 for a printer or an external large-scale display

Fig. 3-1: View of the WE2107

WE2107 HBM
16 Mechanical construction and scope of supply

WE2107M (scope of supply):


 WE2107M weighing indicators (panel-mounted device, stainless steel front)

 Adhesive label for closing and sealing the opening for the calibration pushbutton and la-
beling strips

 8 labeling strips for the scale data

 2 COM ports:

 COM1 (RS485, 2-wire) for serial communication with a computer,

 COM2 (RS232) for a printer or an external large-scale display

Fig. 3-2: View of the WE2017M

HBM WE2107
Scale commissioning overview 17

4 Scale commissioning overview

The permissible supply voltage for the WE2107 is in the range +12 (18)...30 VDC and must
be adequately smoothed (rms value less residual ripple <1 V).

If the analog output (4...20 mA) is used, the minimum supply voltage is 18 VDC .

A 100...240 V power supply unit is available as an accessory (HBM order no.: 1-AC/DC15 V
/ 550 mA). This power supply unit can be used without using the analog output.

When properly connected with shielded cables, the WE2107 complies with the relevant Eu-
ropean standards and carries the CE mark.

Mechanical dimensions and mounting information are described in Section 26 (page 122).

Subsequent sub-sections provide an overview of the sequence of steps that needs to be ta-
ken to commission the scale, depending on the application:

 as a component of a non-automatic scale (NAWI, 1))  Section 4.1 (page 18)

 as a component of a non-automatic counting scale


(not legal-for-trade applications)  Section 4.2 (page 19)

 as a component for a process control system with 4 limit value switches


 Section 4.1 (page 18)

 as a component of a dosing / filling control system (filling, dosing, emptying)


 Section 4.3 (page 20)

 as a component of an application for tank weighing (filling, dosing, emptying)


 Section 4.3 (page 20)

This overview includes information on the respective sections in this Operating Manual.

1)
NAWI – non automatic weighing instrument

WE2107 HBM
18 NAWI application (with / without limit values)

4.1 NAWI application (with / without limit values)

 Opening the device

 Connecting the load cell(s), Sections 5 (page 21) and 5.4 (page 23)

 Connecting the supply voltage, Sections 5 (page 21) and 5.6 (page 24)

 Connecting the digital inputs/outputs, Sections 5 (page 21), 5.5 (page 24) and 5.7
(page 25)

 Connecting the serial connections, Sections 5 (page 21), 5.8 (page 26) or 5.9
(page 26)

 Closing the device

 Mounting the device, Section 26 (page 122)

 Switching on the device, Section 7.1 (page 32)

 Calling the parameter menu via the hidden button, Section 8 (page 36)

 Enabling all menu functions, Section 8.5.10 (page 57)

 Setting the weighing range, Section 8.5.11 (page 59)

 Setting the correct filters, Section 9 (page 63)

 Adjusting the weighing range, Section 10 (page 64)

 Linearization (only when required), Section 11 (page 71)

 Settings for legal-for-trade applications, Section 12 (page 73)

 Setting parameters for the serial interfaces, Sections 8.5.5 (page 47), 15 (page 82) or 16
(page 91)

 Setting the date and time, Section 15.7 (page 89)

 Setting function keys F1 and F2, Section 13 (page 77)

 Setting the digital input functions, Section 17 (page 94)

 Setting the digital output functions, Sections 18 (page 97) and 19 (page 98)

 Disabling menu functions (as required), Section 8.5.10 (page 57)

 Filling out the labeling strip, securing the labeling strip, Section 12 (page 73)

 Checking settings and functions

HBM WE2107
NAWI application (counting scale function) 19

4.2 NAWI application (counting scale function)

 Opening the device

 Connecting the load cell(s), Sections 5 (page 21) and 5.4 (page 23)

 Connecting the supply voltage, Sections 5 (page 21) and 5.6 (page 24)

 Connecting the digital inputs/outputs, Sections 5 (page 21), 5.5 (page 24) and
5.7 (page 25)

 Connecting the serial connections, Sections 5 (page 21), 5.8 (page 26) or
5.9 (page 26)

 Closing the device

 Mounting the device, Section 26 (page 122)

 Switching on the device, Section 7.1 (page 32)

 Calling the parameter menu via the hidden button, Section 8 (page 36)

 Enabling all menu functions, Section 8.5.10 (page 57)

 Setting the weighing range, Section 8.5.11 (page 59)

 Setting the correct filters, Section 9 (page 63)

 Adjusting the weighing range, Section 10 (page 64)

 Linearization (only when required), Section 11 (page 71)

 Counting scale function settings, Section 14 (page 79)

 Setting parameters for the serial interfaces, Sections 8 (page 36),


15 (page 82) or 16 (page 91)

 Setting the date and time, Section 15.7 (page 89)

 Setting function keys F1 and F2, Section 13 (page 77)

 Setting the digital input functions, Section 17 (page 94)

 Setting the digital output functions, Sections 18 (page 97) and 19 (page 98)

 Disabling menu functions (as required), Section 8.5.10 (page 57)

 Filling out the labeling strip, securing the labeling strip

 Checking settings and functions

WE2107 HBM
20 Batching and tank weighing applications

4.3 Batching and tank weighing applications

 Opening the device

 Connecting the load cell(s), Sections 5 (page 21) and 5.4 (page 23)

 Connecting the supply voltage, Sections 5 (page 21) and 5.6 (page 24)

 Connecting the digital inputs/outputs, Sections 5 (page 21), 5.5 (page 24) and
5.7 (page 25)

 Connecting the serial connections, Sections 5 (page 21), 5.8 (page 26) or
5.9 (page 26)

 Closing the device

 Mounting the device, Section 26 (page 122)

 Switching on the device, Section 7.1 (page 32)

 Calling the parameter menu via the hidden button, Section 8 (page 36)

 Enabling all menu functions, Section 8.5.10 (page 57)

 Setting the weighing range, Section 8.5.11 (page 59)

 Setting the correct filters, Section 9 (page 63)

 Adjusting the weighing range, Section 10 (page 64)

 Linearization (only when required), Section 11 (page 71)

 Setting parameters for the serial interfaces, Sections 8 (page 36),


15 (page 79) or 16 (page 91)

 Setting the date and time, Section 15.7 (page 89)

 Setting function keys F1 and F2, Section 13 (page 77)

 Setting the digital input functions, Section 17 (page 94)

 Setting the dosing function, Section 20 (page 99)

 Disabling menu functions (as required), Section 8.5.10 (page 57)

 Filling out the labeling strip, securing the labeling strip

 Checking settings and functions

HBM WE2107
Electrical connections 21

5 Electrical connections

5.1 Notes

Please observe the safety information at the start of this description.

The load cell and all the control and supply cables are connected by means of screw termi-
nals inside the housing. The terminals are fitted with wire protection and the use of end slee-
ves is recommended, particularly for the load cell cables.

Connection terminals are identified on the motherboard by a short text or numbers.

All the ground connections are interconnected on the motherboard!

5.2 Cable entry

Four glands are available at the back of the housing to provide sealed cable entry. Round
cables, between 5 and 7 mm in diameter can be used. The glands are used purely for seal-
ing and strain relief. So the cable shielding does not have to come into contact with the
gland (as it does for other HBM devices), but with the screw clamps in front of the connection
terminals.

This also applies to versions with a steel housing (WE2107M) and is important for device
EMC properties.

To minimize EMC problems, the individual wires from the end of the shielding to the terminal
should be as short as possible. So avoid making cross-connections, such as from the inter-
face cable to a switching input, and instead use separate cables in accordance with the ter-
minal arrangement. A common cable should be used for the supply and the switching inputs.

WE2107 HBM
22 Cable preparation

5.3 Cable preparation

Remove the outer sheath to about 20 mm. 20


Shorten the braided shield to 5 mm and
fold it back.

If necessary, remove the inner sheath. 5 5


Strip the wire ends to about 5 mm.

Run the cable through the gland.

Push the cable under the terminal clamp and screw it down, so that the folded over shield
area is firmly held.

Connect the wires to the terminals.

1. Bridge excitation voltage +


2. Bridge excitation voltage -
3. Signal +
Load cell connection
4. Signal -
5. Sense line +
6. Sense line -

Out4 Process output 4


Out3 Process output 3
Out2 Process output 2
Process outputs
Out1 Process output 1
Uext Power supply voltage OUT1...4
GND Ground OUT1...4

GND Ground
Power supply voltage
UB Power supply voltage WE2107
I- Current output 4...20mA
Process inputs , I+ Current output 4...20mA
Current output IN2 Process input 2
IN1 Process input 1

Rx1 COM1: RxD (RS232) or TRb (RS485)


Tx1 COM1: TxD (RS232) or TRa (RS485)
Serial interface COM1/2 GND Ground
Rx2 COM2 (RS232): RxD or DTR
Tx2 COM2 (RS232): TxD
GND Ground

Fig. 5.3-1: Connection positions (open housing, rear view)

HBM WE2107
Load cell connection 23

5.4 Load cell connection

Terminal Board imprint Function


1 Ex+ excitation voltage +
2 Ex- excitation voltage –
3 In+ signal +
4 In- signal –
5 Se+ sense line +
6 Se- sense line -

Up to six load cells, each of 350 , or minimum 58  loading can be connected to the WE
2107. HBM provides junction boxes (type VKK) for connecting cables and for corner load ad-
justment for scales with several load cells.

The WE2107 is designed for a six-wire load cell configuration. When connecting four-wire
load cells, use cable jumpers to connect terminals 1 with 5 and 2 with 6 in each case. If the
load cell connection is incorrect or the sense lines are left open (terminals 1 and 2) the mes-
sage Er 68 will appear on the display (see Section 24, page 117).

WE2107 HBM
24 Process outputs

5.5 Process outputs

Termi- Board im- Function Connection example


nal print
7 OUT4 Process output 4 ¹)
OUTi
8 OUT3 Process output 3 ¹)
9 OUT2 Process output 2 ¹)
load
10 OUT1 Process output 1 ¹)
Uext Operating voltage (+12...30 VDC )
11
process outputs GND
12 GNDext Ground, process outputs
)
¹ High-side switch, high voltage = active (true logic),
Imax = typically 500 mA (electronically protected).

5.6 Operating voltage

Termi- Board im- Function Comments


nal print
13 GND Ground
14 UB Operating voltage +12...30 VDC ²)
without analog output (4…20 mA)
+18...30 VDC ²)
with analog output (4…20 mA)

²) The supply voltage must be sufficiently filtered (rms value less residual ripple <1 V).

Connection to a wide-ranging supply network is not permitted as this often causes interfering
voltage peaks to be coupled into the transducer. Instead, a local supply must be provided for
the WE2107 (even when grouped).

HBM WE2107
Process inputs / analog output 25

5.7 Process inputs / analog output

Terminal Board imprint Function


15 I- Analog output 4...20 mA
16 I+ Analog output 4...20 mA
17 IN2 Process input 2 ³)
18 IN1 Process input 1 ³)

³) Actuate by switching to ground, max. voltage 30 V, level: Low = 0…1 V,


High = 3 V …UB

Analog output assignment:

I+

load < 500 

I-

Process input assignment:

INi

Switch /
button

GND

WE2107 HBM
26 WE2107 - RS232 interfaces

5.8 WE2107 - RS232 interfaces

Termi- Board im- Function Standard assignment


nal print of external device

RS232, DB9
19 Rx1 Receiver COM1 Pin 3
20 Tx1 Transmitter COM1 Pin 2
21 GND Ground COM1 Pin 5
)
22 Rx2 / DTR ¹ Receiver COM2 Pin3 / Pin 4
23 Tx2 Transmitter COM2 Pin 2
24 GND Ground COM2 Pin 5

¹) defined by the COM2 protocol (parameter menu)

TxD For communication with a external device:


RxD RxD cross over for TxD-line and RxD-line
GND GND

5.9 WE2107M - RS232 and RS485 serial interfaces


(2-wire)

Termi- Board im- Function


nal print

19 Rx1 / TRb RS485 line B COM1


20 Tx1 / TRa RS485 line A COM1
21 GND Ground COM1
)
22 Rx2 / DTR ¹ Receiver COM2
23 Tx2 Transmitter COM2
24 GND Ground COM2

¹) defined by the COM2 protocol (parameter menu)

HBM WE2107
Comments 27

5.10 Comments

In all the housing variants, the reference ground (GND) of all the signals and the supply volt-
age is connected directly to the cable shield connection in the device, but not to the housing.

The metal housing of the WE2107M is not connected to the reference ground. To compen-
sate for potential differences, the metal housing of the WE2107M must be connected to the
scale structures as well as to the ground potential of the connected devices by a low-
resistance equalizing conductor. This is unnecessary if a potential difference of 35 V is not
exceeded.

Only high-quality, flexible cables with a shield must be used to connect the load cells. HBM
recommends using these cables for all the WE2107 connections. For a connection that
meets EMC requirements (EMC = electromagnetic compatibility), the cable shield contact of
all the cables to the device ground must be low-resistance; the shield must be stripped to
about 5 mm and the cable must be secured with the strain relief clamps.

Electrical and magnetic fields often induce interference voltages in the measuring circuit.
Use shielded, low-capacitance measurement cables only (HBM measurement cables meet
these conditions). Do not route the measurement cables parallel to power lines and control
circuits. If this is not possible, protect the measurement cable with steel conduits for exam-
ple. Avoid stray fields from transformers, motors and contact switches.

Connection to a wide-ranging supply network is not permitted as this often causes interfering
voltage peaks to be coupled into the transducer. Instead, a local supply must be provided for
the WE2107 (even when grouped).

WE2107 HBM
28 Control and display functions

6 Control and display functions

6.1 Device view

The front of the WE2107 comprises the following elements:

ENTER UP
1 2
Hold Tare Lb
>0< kg G/N T
Net PT tg
MENU
CE NEXT

F1 F2

WE2107

Sealing with hidden button Labeling strip

Fig. 6.1-1: WE2107 front

 Display window with a 5-figure digital display and special symbols.

 Four control keys for the scale and menu functions („G/N“, „>T<“, „F1“, „F2“).

 Hidden pushbutton for access to the Calibration menu. The pushbutton is accessed with
a pointed object (when the label is removed). After calibration, the opening is sealed with
the enclosed adhesive label or for legal-for-trade applications, with the calibration label.
Device calibration is protected in operation and can only be changed once this pushbut-
ton is actuated.

 Inspection window for inserting a labeling strip (for scale data, device name, etc.).

The glands and the grommets for the connection cables are located on the back of the de-
vice.

HBM WE2107
Operator controls 29

6.2 Operator controls

Each of the four keys has a basic function for scale operation, which is identified by a symbol
on the key.

 „G/N” Key for toggling between the gross and net display.

 „>T<“ Key for taring and switching to the net display or zeroing (press > 5 sec.).

 „F1“ Function key, which is defined by the user in the parameter menu.

 „F2“ Function key, which is defined by the user in the parameter menu.

The labeling above the keys indicates the second function of the keys during parameter input
(menu guidance).

MENU function activation:

 press the „ENTER“ + „UP“ keys simultaneously

 Hidden pushbutton for access to the Adjustment menu.

6.3 Display

The display comprises the following elements:

Fig. 6.3-1: Display

WE2107 HBM
30 Display

5-figure digital display with decimal points for the weight value and for
menu guidance during parameter input.
This symbol appears if the supply voltage is unacceptably low.
Symbol 1 and The meaning depends on the type of scale:
Symbol 2
Single-range scale:
Symbol indicates an active limit value 1 or 2.

Multi-range scale:
Symbol indicates the current weighing range:
Range 1: Symbol 11.
Range 2: Symbol 2.
Range 3: Symbols 1 and 2

Setting parameters:
The symbols indicate the menu level:
1 = level 1,
2 = level 2,
1/2 = level 3,
1/2 (flashing) = parameter input/selection.
Hold Hold function is activated.
tArE appears when the net value is displayed (simultaneously with Net).
0 ("true zero"): indicates that the measured value is in the ¼ d range.
NEt appears when the net value is displayed.
Pt (Preset Tare): appears when a stored manual tare value is used.
g, kg, t, Lb indicates the valid unit of measurement (during standstill conditions).

Display illumination
The LCD backlighting is always on once the power is connected.

HBM WE2107
Basic scale functions 31

7 Basic scale functions

All device functions can be driven in one or more of the following ways:

 Front control with four short-stroke keys (of which two, „F1“and „F2“ can be defined by
the user)

 two programmable switching inputs (IN1/2)

 Connecting an external computer via the COM1 serial interface

The keyboard directly controls the essential scale functions (Gross/Net, Tare, Set to Zero). A
menu is called for calibration and for additional device settings. Scale operation is not inter-
rupted during parameter input, right up to exiting the menu. When computer commands are
used for control, measurement generally continues without interruption. The exceptions to
this are settling after filter selection and power failsafe storage to the EEPROM.

WE2107 HBM
32 Switching on and off

7.1 Switching on and off

The device is switched on once the supply voltage is applied.

When the electronics are switched on, first all the display segments are triggered for 5 s.
Then the software version (P7x) or the calibration counter ("check counter", only for legal-for-
trade applications) are displayed. During this time, if the function is activated, zero is auto-
matically set.

The scale must not be loaded when it is being switched on.

Measurement
Switch ON
kg

Enter
G/N + T
Parameter Menu
1

G/N

UP

CE ENTER
Switch OFF
1

ENTER

¹) Switching ON with the “G/N“ key

Fig. 7.1-1: Switching on and off

7.2 Gross/net selection

Every time the „G/N“ key is pressed, the selection changes between gross and net. When
selecting the net display, the last valid tare value is re-used. It is only possible to select net
after taring.

HBM WE2107
Taring 33

7.3 Taring

Pressing this key stores the current gross value and deducts it from all the subsequent
weight values. So immediately after taring, the displayed (net) value is zero. The tare value
can be read in the „InFo  tArE“ menu item.

LEGAL setting Tare range, Tare range,


lower limit upper limit
not legal for trade -100 % 100 %
OIML, NTEP >0 100 %

The % figures relate to the nominal weighing range („AdJ  CAP“ parameter).

Execution is dependent on standstill recognition (Section 7.7, page 35).

Taring with this key overwrites any manual tare value that may have been entered previously
(PT symbol is switched off).

7.4 Manual tare function

A manual tare value can be entered with function key „F1“ or „ F2“ if this function has been
activated (see Sections 8.5.8 (page 53) and 13 (page 77)).

When the "Manual tare" function is activated, the net value is formed by deducting a fixed ta-
re value.

The „G/N“ key does not change the manual tare value that has been entered.

The .PT. symbol in the display indicates that the net value has been formed by deducting the
manual tare value. This disappears once the Tare key („>T<“) is used for taring.

WE2107 HBM
34 Initial zero setting

7.5 Initial zero setting

If this function is activated („AdJ  SEtuP  AZEro“ parameter menu), the unloaded scale is
automatically set to zero when the WE2107 is switched on (range of zero setting device
2...20 %). This takes into consideration the set standstill condition.

7.6 Error displays

The permissible display range depends on the nominal value of the scale and the set mode
of operation (not legal for trade / OIML / NTEP).

Mode of opera- lower display limit upper display limit


tion
not legal-for-trade -160 % +160 %
OIML -2 % Nominal value + 9 d
NTEP -2 % Nominal value + 5 %

The percentage figures relate to the nominal weighing range (“CAP“ parameter).

The following error message appears in the display when the measured value is

above the maximum display range: (marks above)

below the minimum display range: (marks below)

Additional errors are shown as three-digit code numbers (e.g. Er128). They should not occur
in normal operation (see also Section 24, page 117).

HBM WE2107
Standstill recognition 35

7.7 Standstill recognition

The zeroing, taring, summing and printing functions are only executed if the value in the dis-
play is stable. This is known as standstill and is indicated by showing the unit of measure-
ment. The condition for standstill is that the value changes by no more than a specific fluc-
tuation limit per time unit. With fluctuating (wind) loads or a very high scale resolution it is
quite possible that standstill will never be achieved. In this case, a more strongly damping fil-
ter or a lower resolution must be selected in the parameter setting.

The various options for standstill indication are selected in the „AdJ  SEtUP“ menu, see
also Section 8.5.11 (page 59).

It is also possible to switch off the standstill conditions (but not for legal-for-trade applica-
tions).

The zeroing, taring and printing functions are not executed if standstill is still not achieved 5 s
after activation.

7.8 Function keys “F1“ / “F2“

The user can define the function of both these keys (parameter menu / keys). Each key can
be assigned two functions (short and long keystroke, see Sections 8.5.8 (page 53) and 13
(page 77)).

7.9 External operator controls

Depending on the configuration of the scale, the gross / net selection, taring and printing
functions can also be controlled by external switches (for actuation from the vehicle, for ex-
ample). The required function is assigned in the parameter menu (see Sections 8.5.7 (page
52) and 17 (page 94)).

WE2107 HBM
36 Parameter menu

8 Parameter menu

8.1 Calling the parameter menu

There are two ways to activate the parameter menu:

 press keys „G/N“ and „>T<“ simultaneously or

 press the hidden pushbutton

The difference is the access to the legal / scale adjustment parameters:

Pressing the hidden pushbutton gives access to the legal parameters of the first menu level
(„ScALE“, „AdJ“ and „F_AdJ“), otherwise these parameters are only displayed.
You are prevented from calling the parameter menu if input IN2 has been activated accord-
ingly (see Section 8.5.7 (page 52) and 17 (page 94)).

While the Hold function is activated about the keys F1/F2, the parameter menu cannot be
activated.

8.2 Disabling / enabling menu functions

The parameter menu has what are called access levels (0...4). This feature is used to enable
or disable user access to the parameters. Only those menu items that are enabled are dis-
played.

Access to change parameters is defined in the „ScALE  ACCES“ menu. The lowest level is
zero. The „ScALE  ACCES“ menu is protected by the hidden pushbutton.

ACCES parameter Access levels


0 0 only
1 0 and 1
2 0 to 2
3 0 to 3
4 all

HBM WE2107
Main menu 37

8.3 Main menu

To make things clearer, the parameters are grouped into several sub-menus, which can be
called from the main menu. It is also possible to manually switch off the device (see Section
7, page 31) and print out the parameters (but only if the printer interface is active). Certain
parameters are not accessible in every mode of device operation, or are read-only. To make
adjustments for legal-for-trade devices, it is necessary to actuate a hidden pushbutton, which
is only accessible once the calibration label has been removed.

The parameter menu comprises the following items:

Access Main Explanation Legal-for-


level menu trade parame-
level ters ¹)
0 „InFo“ Information -
1 „Print“ Printing -
2 „SEtPt“ Limit values / filling parameters -
2 „SEtuP“ Filters/ manual tare value / counting scale -
3 „UArt1“ COM1 for the PC interface -
3 „UArt2“ COM2 for the printer / external display -
3 „Prt_S“ Real time setting, print protocol settings -
3 „inPut“ IN1/2 digital inputs function -
3 „buttn“ Function for setting function keys F1/2 -
3 “tESt” WE2107 test functions -
0 “ScALE” Basic scale functions Yes
4 „AdJ“ Adjustment parameters Yes
4 „F_AdJ“ Restores the factory settings Yes
0 „oFF“ Switches off the device -

¹) Access only via hidden pushbutton

WE2107 HBM
38 Navigation in the parameter menu

8.4 Navigation in the parameter menu

The parameter menu has three levels. The first two levels are used for structuring the menu.
Parameters are displayed and entered in the third level. All four keys are used for navigation
in the parameter menu.

8.4.1 Navigation in levels 1 and 2

Key Explanation
„UP“ Previous parameter
„NEXT“ Next parameter
„ENTER“ Go to sub-menu / change parameter
„CE“ Back to the higher menu level or back to measurement

Fig. 8.4-1: Example of navigation in levels 1 and 2

HBM WE2107
Navigation in the third parameter level 39

8.4.2 Navigation in the third parameter level

There are four types of parameter access: D / S / M / I. The menu descriptions below explain
each type.

Parameter or information display only (D = display):

Key Explanation
„CE“ or „ENTER“ No change  next parameter

Parameter selection (S = select):

Key Explanation
„UP“ Previous feature
„NEXT“ Next feature
„ENTER“ Stores new value  next parameter
„CE“ No change  next parameter

Fig. 8.4-2: Example - Parameter selection

WE2107 HBM
40 Navigation in the third parameter level

Measurement function (M = measure):

Key Explanation
„ENTER“ Stores new value  next parameter
„CE“ No change  next parameter

This measurement function is only implemented in the Adjustment menu („AdJ  MEAS“).

Parameter input (I = input):

Key Explanation
„UP“ Next number 0  9  0 ...
„NEXT“ Next digit position (from right to left)
„ENTER“ Stores new value  next parameter
„CE“ No change  next parameter

HBM WE2107
Navigation in the third parameter level 41

Measurement
kg

G/N + T
Enter
Parameter Menu
1

Menu level 1
NEXT

NEXT

ENTER

Menu level 2
ENTER

1 2 Menu level 3 Input


Scroll Digit
1 2

NEXT

1 2
UP
1 2

NEXT UP
1 2
1 2

ENTER

NEXT
next digit
1 2

NEXT
1 2

ENTER Storing
1 2

CE
Menu level 1 Menu level 2
1 2

CE CE

Fig. 8.4-3: Example – Parameter input (current input position flashes)

WE2107 HBM
42 Full menu structure

8.5 Full menu structure

The description follows the main menu sequence (for the first level, see Section 8.3
(page 37)).

8.5.1 Information sub-menu

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
0 „InFo  Information display
VAL  Internal values display
CALC“ D Legal-for-trade counter
Is incremented if the scale\legal pa-
rameter changes.
tArE“ D Current tare value
ZEro“ D Zero value
1)
totAL“ D Total weight
FILL“ D Filling result
Sv_nb“ D Software version (7x, x = 0...9)
F_nb“ D WE2107 production number
Error  Error display
AdC D ADC overflow counter
(see Section 24, page 117)
SEnS“ D Sensor overflow counter
(see Section 24)
Error“ D Last error code (see Section 24)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement
1)
The total weight has more than five digits. This display function first shows the first part (without the
decimal point), followed 3 s later by the last part (5 digits with the decimal point).

HBM WE2107
Selecting a print protocol and starting printing 43

8.5.2 Selecting a print protocol and starting printing

The Print function is only accessible if COM2 is activated for printing.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
1 „Print  Printing
rESLt  Results
Prt“ S Selects a print protocol (1…6) and
starts printing.
This parameter is also valid for digital
inputs IN1/2 and for printing via func-
tion keys „F1/2“.
PAr  Parameter
ALL” Prints out all the parameters
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

The menu is needed to start a printout if no function key has been activated for printing. It is
also needed to select the relevant print function for a function key.

The print function is described in Section 15 (page 82).

WE2107 HBM
44 Limit value switches and dosing/filling parameters

8.5.3 Limit value switches and dosing/filling parameters

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
2 „SEtPt  Limit values / filling parameters
LS_1  Limit value switch 1
inPut“ S Limit value switch 1,
input value: OFF/NET/GROSS
LEvEL“ S Limit value switch 1,
output: truE / InvErt
oFF_L“ I Limit value switch 1,
OFF level:  99999
on_L“ I Limit value switch 1,
ON level:  99999
LS_2  Limit value switch 2
inPut“ S Limit value switch 2,
input value: OFF/NET/GROSS
LEvEL“ S Limit value switch 2,
output: truE / InvErt
oFF_L“ I Limit value switch 2,
OFF level:  99999
on_L“ I Limit value switch 2,
ON level:  99999
LS_3  Limit value switch 3
inPut“ S Limit value switch 3,
input value: OFF/NET/GROSS
LEvEL“ S Limit value switch 3,
output: truE / InvErt
oFF_L“ I Limit value switch 3,
OFF level:  99999
on_L“ I Limit value switch 3,
ON level:  99999

HBM WE2107
Limit value switches and dosing/filling parameters 45

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
LS_4  Limit value switch 4
inPut“ S Limit value switch 4,
input value: OFF/NET/GROSS
LEvEL“ S Limit value switch 4,
output: truE/InvErt
oFF_L“ I Limit value switch 4,
OFF level:  99999
on_L“ I Limit value switch 4,
ON level:  99999
FiLL  Filling time parameters
doS_t“ I Maximum dosing time
0=OFF; 1…99999  0.1 s
EtY_t“ I Emptying time
0=OFF; 1…99999  0.1 s
rES_t“ I Residual flow time
0=OFF; 1…99999  0.1 s
tar_t“ I Tare time
0=OFF; 1…99999  0.1 s
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

The ON / OFF levels are relative to the set weighing range.

The process outputs are described in Section 18 (page 97).

The limit value function is described in Section 19 (page 98).

The filling time parameters are only displayed if the „ScALE  Func“ parameter is set to the
dosing functions (FILL1/2/3).

If the dosing function is active, the limit value switch parameters are assigned to new func-
tions. The limit value functions are switched off.

The dosing and filling functions are described in Section 20 (page 99).

WE2107 HBM
46 Filter settings, manual tare value and counting function

8.5.4 Filter settings, manual tare value and counting


function

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
2 „SEtuP  Filters/ manual tare value / count-
ing scale
FILt1“ S Filter mode:
0 = standard filter
1 = fast settling filter
FILt2“ S Filter bandwidth selection: 0…8
Standard filter: Fast settling
filter:
0 = 25 Hz 0 = 10 Hz
1 = 8 Hz 1 = 8 Hz
2 = 4 Hz 2 = 7 Hz
3 = 2 Hz 3 = 6 Hz
4 = 1 Hz 4 = 5 Hz
5 = 0,5 Hz 5 = 4 Hz
6 = 0,25 Hz 6 = 3 Hz
7 = 0,125 Hz 7 = 2,5 Hz
8 = 0,062 Hz 8 = 2 Hz
PtArE” I Manual tare value: 1…max. capac-
ity (CAP)
0=OFF
(also see Section 7, page 63)
count  I Counting scale
Nb“ I Reference number of pieces:
0 = counting scale OFF
1…999 pieces = ON
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

Parameter FILt2 selects the filter bandwidth. A low bandwidth has a long settling time and
should be selected for greater accuracy (see Section 9, page 63).

For batching/filling applications, the bandwidth should be in the range 0.5…4 Hz (depending
on accuracy and filling speed).

HBM WE2107
Settings for the COM1/2 communications port 47

Parameters for the counting scale function:


The counting scale function is controlled by function key „F1“ or „F2“. This function is only
valid for non legal-for-trade applications („ScALE  LEGAL“ = OFF) and can only be used
with non-automatic scales („ScALE  Funct“ = Standard).

The counting scale function is described in Section 14 (page 79).

8.5.5 Settings for the COM1/2 communications port

Port COM1 is used for PC or PLC communication.

This interface works with one stop bit and 8 data bits.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „UArt1  COM1 for the PC interface
(network)
Addr“ I Network address: 0…31
(default: 31)
bAudr“ S Baud rate:
1200 / 2400 / 4800 / 9600 / 19200./
38400 bd (default: 9600)
PArit“ S Parity bit:
nonE (none),
EvEn (even, default)

WE2107 HBM
48 Settings for the COM1/2 communications port

Port COM2 is used for printer or external display communication.

This interface works with one stop bit and 8 data bits.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „UArt2  COM2 for printer or external dis-
play
Funct“ S Function selection:
OFF - COM2 deactivated /
P_dtr - printing,
DTR-driven /
P_dc1 - Printing,
DC1/DC3 protocol/
E_no - external display,
no protocol, output only
E_dtr - external display,
DTR- driven /
E_dc1 - external display,
DC1/DC3 protocol/
bAudr“ S Baud rate:
1200 / 2400 / 4800 / 9600 bd
PArit” S Parity bit:
nonE (none),
EvEn (even)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

The print function is described in Section 15 (page 82).

HBM WE2107
Settings for the COM1/2 communications port 49

This menu item is only visible if the external display has previously been activated for port
COM2.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter
input / selection
3 „UArt2  COM2 for printer or external dis-
play
...
EdSPL  External display ON
St_Ch“ I Start character: 0…31
(0=OFF)
Prot“ S Protocol selection: 0…5:
0 = OFF /
1 = gross, net (long) /
2 = gross, net, tare (long) /
3 = filling result /
4 = gross/net (short, with
decimal point) /
5 = gross/net (short, without
decimal point)
E_Ch1” I End character 1: 0…31 (0=OFF)
E_Ch2“ I End character 2: 0…31 (0=OFF)
CrC” S Checksum: OFF/ON
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

The output string for the external display is transmitted about 3 times per second.

The function for the external display is described in Section 16 (page 91). The string content
is described in Part 2, the Command part (EDP command).

WE2107 HBM
50 Print protocol settings, adjusting the real-time clock

8.5.6 Print protocol settings, adjusting the real-time clock

This menu is only needed if the Print function is activated:


„UArt2  Funct“ = P_dtr / P_dc1

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „Prt_S  Print protocol settings
timE” I Xx:xx
(real-time clock hours : minutes)
modE“ S Time mode selection:
24 h/
12 h am
12 h pm
dAtE  Date, real-time clock
dAY” I Day: xx
month” I Month: xx
YEAr” I Year: xx
Init  Print protocol settings,
ESC sequences
ESC11” I ESC sequence 1, byte 1: 0…255
(0=OFF)
ESC12” I ESC sequence 1, byte 2: 0…255
ESC13” I ESC sequence 1, byte 3: 0…255
ESC14” I ESC sequence 1, byte 4: 0…255
ESC15” I ESC sequence 1, byte 5: 0…255
ESC21” I ESC sequence 2, byte 1: 0…255
(0=OFF)
ESC22” I ESC sequence 2, byte 2: 0…255
ESC23” I ESC sequence 2, byte 3: 0…255
ESC24” I ESC sequence 2, byte 4: 0…255
ESC25” I ESC sequence 2, byte 5: 0…255
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

HBM WE2107
Print protocol settings, adjusting the real-time clock 51

Setup the time:

 setup the clock mode with the parameter ‘modE’.

 Setup the clock with the parameter ‘timE’

 Setup the date with the parameter ‘dAtE’

The difference in the parameter ‘modE’ for 12h mode is only to setup the clock at am or pm.

ESC sequences are used to preset a printer and are transmitted before the actual printing in-
formation. What is in the ESC sequences will depend on the particular type of printer (see
the printer manual). The first ESC sequence comprises parameters ESC11...ESC15. When
ESC11 = 0, the first ESC sequence is not transmitted.
The second ESC sequence comprises parameters ESC21...ESC25. When ESC21 = 0, the
second ESC sequence is not transmitted.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „Prt_S  Print protocol settings

IdEnt  nb” I Print protocol counter: 0…99999


(0=OFF)
Frt  Format settings for the
print protocol
E_Ch” I Number of space characters in
each line: 0…99
E_Ln1” I Number of space lines before
printing: 0…99
E_Ln2” I Number of space lines after the
protocol: 0…99
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

The print function is described in Section 15 (page 82).

WE2107 HBM
52 Function of digital inputs IN1 and IN2

8.5.7 Function of digital inputs IN1 and IN2

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
3 „inPut  Function of digital inputs IN1/2,
when
„ScALE  Funct” = StAnd
inP_1“ S Input 1:
oFF - no function /
tArE - performs taring
and selects the
NET display /
Prt - Prints a protocol,
selected via the „Print 
Result  Prt“
parameter /
tilt - Digital tilt sensor
input
(displays [tilt], when
activated)
inP_2“ S Input 2:
oFF - no function /
tArE - performs taring
and selects the
NET display /
Prt - Prints a protocol,
selected via the „Print 
Result  Prt“
parameter /
Loc_P - no access to
parameter changing
(display only)
input for a key-
switch
t_dLY“ I Tilt delay time (0…99)  100 ms
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

HBM WE2107
Function of keys F1 and F2 53

The functions of the process outputs are described in Section 17 (page 94).

InP_1/InP_2 = tArE (function of inputs IN1/2 with tare function):

This function is only active if the scale function is not set to the dosing function (see basic
scale functions sub-menu, see also chapter 17).

InP_2 = Lock Parameter:


If this function is set and the input is activated, keys „G“/„N“ and Tare are locked. This also
locks the entire parameter menu. Function keys „F1“/„F2“ can be executed.

8.5.8 Function of keys F1 and F2

Each function key can have two different functions:

short keystroke or

long keystroke (> 5 s).

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
3 „buttn  Function keys „F1“/„F2“
F1“ S „F1“ (short), see below
F1_L“ S „F1“ (long), see below
F2“ S „F2“ (short), see below
F2_L“ S „F2“ (long), see below

Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

WE2107 HBM
54 Function of keys F1 and F2

If the function is activated, when the relevant „F1“/„F2“ key is pressed in measuring mode,
the corresponding function is briefly displayed.

Function F1 or F2 (short keystroke)

Description Display

No function ---

Display actual measured value total (gross, net, counting) totAL

Counting scale ON/OFF C_on


Counting scale: Input number of reference pieces and measure reference C_inP
pieces
Print protocol PRT01...06, defined in the parameter menu Prt_x
„Print  rESLt  Prt“

Display ten-fold resolution of gross value, for 5 s rES10

Input manual tare value PtArE

Hold display value ON/OFF HoLd

Display / input filling weight (dosing function) F_InP

Display filling result (dosing function) FILL

Start/stop dosing (dosing function) St_dO

Display / input limit switch LS_1  on_L (on level / off level) LS_1

Calculate total weight: SUM := SUM + Gross--value AddG

Calculate total weight: SUM := SUM + NET-value Addn

Calculate total weight: SUM := SUM + Counting result AddC

Do not use the function ‘calculate total weight’ if the dosing / filling function is active.

While the Hold function is activated about the keys F1/F2, the parameter menu cannot be
activated.

HBM WE2107
Function of keys F1 and F2 55

Function F1 or F2 (long keystroke, > 5 s)

Description Display

No function ---

Display actual measured value total (gross, net, counting) totAL

Counting scale ON/OFF C_on


Counting scale: Input number of reference pieces and measure reference C_inP
pieces

Print protocol PRT01...06, defined in parameter menu „Print  rESLt  Prt“ Prt_x

Display ten-fold resolution of gross value, for 5 s rES10

Input manual tare value PtArE

Hold display value ON/OFF HoLd

Display / input filling weight (dosing function) F_InP

Display filling result (dosing function) FILL

Start/stop dosing (dosing function) St_dO

Start/stop tank filling St_FL

Start/stop tank emptying St_EP

Clear total weight (SUM:=0) CLr_S

WE2107 HBM
56 Test functions

8.5.9 Test functions

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
3 „tESt  Test functions
diSPL“ S Display, LCD segments ON/OFF,
controlled by „NEXT“ button
UArt“ S Push ENTERTransmit 55Hex,
display received character for
both COM ports :display left two
digits COM1, right two digits
COM2.
d_IO” S Digital inputs / outputs,
left digit shows status of IN1
(0/1),
Digit 3 shows status of IN2 (0/1),
right digit shows output (1…4) =
0/1, switched by „NEXT“ button
EEPro“ S Checksum check in EEPROM:
Shows the result:
0 = error, 1 = OK
buttn“ I Four key test: Display 0/1 of 3
keys
Left digit = „G/N“, „>T<“, „F2“,
„F1“=„CE“ abort test
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

Test functions are designed to check the WE2107.

While these functions are running, measured vale processing and monitoring are switched
off. The tests must only be performed by specially trained service personnel.

HBM WE2107
Basic scale function, menu access selection and legal-for-trade operation 57

8.5.10 Basic scale function, menu access selection and


legal-for-trade operation

This function can only be executed when the hidden pushbutton (for calling the parameter
menu) is pressed.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter
input / selection
0 „ScALE  Basic scale functions
Funct“ S Basic scale function selection:
StAnd - non-automatic
scale/
FILL1 - Dosing function/
FILL2 - Tank weighing
/Fill 1 /
FILL3 - Tank weighing
/Fill 2 /

ACCES“ S Menu access level selection:


0…4
LEGAL“ S Legal-for-trade operation:
OFF / OIML / NTEP
See Section 12 (page 73)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

Funct parameter:
Standard (StAnd): non-automatic scale (NAWI) with/without limit value switches, counting
scale

FILL1,2,3: Filling and dosing function (see Section 20, page 99)

WE2107 HBM
58 Basic scale function, menu access selection and legal-for-trade operation

ACCES parameter:
The various menu levels have what are called access levels. Parameter
„ScALE  ACCES“ is used to define the access for changing parameters. The lowest level
is zero. This feature is used to define user access to the parameters. The „ScA-
LE  ACCES” parameter is protected by the hidden pushbutton. The first parameter de-
scription column shows the relevant access level of each item in the main menu.

ACCES parameter Access levels


0 0 only
1 0 and 1
2 0 to 2
3 0 to 3
4 all (default)

LEGAL parameter:

LEGAL setting Display, Display,


lower limit value upper limit value
not legal for trade -160 % 160 %
OIML -2 % CAP + 9 d
NTEP -2 % 105 %

LEGAL setting Tare range, Tare range,


lower limit upper limit
not legal for trade -100 % 100 %
OIML, NTEP >0 100 %

The % figures relate to the nominal weighing range („AdJ  CAP” parameter)

Each time this parameter is changed, the legal-for-trade counter is incremented. This is dis-
played in the Information sub-menu.

HBM WE2107
Setting and adjusting the scale 59

8.5.11 Setting and adjusting the scale

This function can only be executed when the hidden pushbutton (for calling the parameter
menu) is pressed.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter in-


put / selection
4 „AdJ  Scale adjustment parameters
SEtUP 
Unlt” S Unit selection:
OFF / g / kg / t / lbs
AZEro“ S Zero on startup:
2 / 5 / 10 / 20 / 50 %
ZtrAc” S Automatic zero tracking:
OFF / ON (0,5 d/s)
StiLL” S Standstill monitoring:
OFF / 0,5 / 1 / 2 / 5 d/s
rES” S Increment:
1 / 2 / 5 / 10 / 20 / 50 d
Point“ S Decimal point:
0 = xxxxx.
1 = xxxx.x
2 = xxx.xx
3 = xx.xxx
4 = x.xxxx
CAP” I Max. capacity (weighing range):
100…99999
rAnG1“ I Changeover point for dual-range
scale:
0…99999 of nom. value,
0 = single-range scale
rAnG2“ I Changeover point
for three-range scale: 0…99999
of nom. value,
0 = single/dual-range scale

WE2107 HBM
60 Setting and adjusting the scale

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter in-


put / selection
4 „AdJ  Scale adjustment parameters
SEtUP 
...
CAL“ I Calibration weight: 100…99999,
CAL = CAP = 100 %
EA_CL“ I Gravitational acceleration at
calibration location:
9.7000…9.9000
EA_UL” I Gravitational acceleration at
installation location:
9.7000…9.9000
InPut  Input known scale
characteristic curve
ZEro“ I Value when scale is empty, but
with initial load:
99999
(0 = default = 0 mV/V)
SPAn“ I Value at calibration weight:
99999
(20000 = default = 2 mV/V)
MEAS  Measure scale characteristic
curve
ZEro“ M Actual display when scale is
empty
(OK with „ENTER“ key)
SPAn“ M Actual display when calibration
weight on scale
(OK with „ENTER“ key)

Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

HBM WE2107
Setting and adjusting the scale 61

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter in-


put / selection
4 „AdJ  Scale adjustment parameters
...
Lin  Linearization correction between
1)
ZEro and SPAn
diSP1“ I Display value 1, condition:
0 < diSP1 < diSP2
VAL1“ I Measured value 1
for diSP1,
(0 < VAL1 < VAL2)
diSP2“ I Display value 2, condition:
diSP1 < diSP2 < nom. resolution
(CAP)
VAL2“ I Measured value 2 for dISP2,
(0 < VAL1 < VAL2 < CAP)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement
1)
Linearization is switched OFF, when disp1=disp2=val1=val2=0, see Section 11 (page 71).

The WE2107 does not check whether the settings made are valid under OIML R76 or NTEP!

Scale adjustment is described in Section 10 (page 64).

The multi-range display is described in Section 10.

Taking gravitational acceleration into account is described in Section 19 (page 98).

The linearization function is described in Section 11 (page 71).

WE2107 HBM
62 Restoring factory settings

8.5.12 Restoring factory settings

This function can only be executed when the hidden pushbutton (for calling the parameter
menu) is pressed.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter in-


put / selection
4 „F_AdJ  Restoring factory settings
dEFLt“ S See Section 23 (page 115)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

8.5.13 Switching off the device

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter in-


put / selection
0 „oFF“ Switch off the WE2107

Many of the parameters can also be entered via the PC interface (RS232 / RS485). The CD-
ROM available as an accessory under order no. 1-WE2107-DOC not only contains full de-
vice documentation (Operating Manual), it also includes the WE2107PaneI setup program.
This PC software is used for measured value presentation and WE2107 configuration via the
serial interface.

HBM WE2107
Filter selection 63

9 Filter selection

The WE2107 has two different filter stages. These are selected by the
„SEtuP  FILt1“ parameter:

 Standard filter (bandwidth: 25...0.06 Hz)

 Fast-settling filter (bandwidth: 10...2 Hz)

The particular application determines which filter mode is selected.

The bandwidth is set by the „SEtuP  FILt2“ parameter.

A low bandwidth has a longer settling time and should be selected for greater accuracy.

Scale resolution (CAP parameter) and standstill recognition are interlinked. If standstill is not
achieved, the filter bandwidth must be reduced.

For batching/filling applications, the bandwidth should be in the range 0.5…4 Hz (depending
on accuracy and filling speed).

WE2107 HBM
64 Scale adjustment

10 Scale adjustment

The scale is adjusted by setting the user characteristic curve on the WE2107, that is to say,
the weighing indicators adapt to the actual output signals that the load cell supplies when the
scale is not loaded or at nominal weight. Calibration weights are usually required for this, al-
though the alternative is to input the measured values, if these are known.

The WE2107 is adjusted in the 0 and 2 mV/V range as what is called the factory characteris-
tic curve (F_AdJ) (for the factory setting, see Section 8.5.12 (page 62) and Section 23 (page
115)).

10.1 Prerequisites for scale adjustment

Before the scale can be adjusted, the nominal range of the scale and other parameters must
be set.

The prerequisites here are:

 The parameter menu is called via the hidden switch

 The „ScALE  ACCES“ parameter = 4 (access to all menus)

 The „ScALE  LEGAL“ parameter = oFF (legal-for-trade application switched off)

 Set the „AdJ  Unit...CAL“ parameter

 Set the „EA_CL“ parameter to the gravitational acceleration of the adjustment location

 The „EA_UL“ parameter = EA_CL (disable gravitational acceleration correction)

 Disable linearization („AdJ  Lin“: diSP1 = diSP2 = val1 = val2 = 0)

See Sections 8.5.10 (page 57) and 8.5.11 (page 59).

HBM WE2107
Maximum capacity adjustment at calibration weight (standard method, CAP = CAL) 65

10.2 Maximum capacity adjustment at calibration weight


(standard method, CAP = CAL)

In most scale applications, the adjustment is made at two points, that is to say, when the
scale is not loaded and when a calibration weight is placed on it. Calibration is carried out as
follows:

1. Call the „AdJ“ menu.

2. Check that the calibration weight is the same as the maximum capacity
(„CAL“ == „CAP“).

3. Go to the „MEAS“ (measurement) sub-menu.

4. Zero value:

 Leave the scale unloaded.

 Call the „ZEro“ sub-menu.

 The current measured value is displayed. The value is displayed in mV/V


(2.0000 = 2 mV/V).

 Wait for a steady measurement display.

 Press the „ENTER“ key to store the value.

5. Calibration weight:

 Place the calibration weight (= maximum scale capacity) onto the scale.

 Call the „SPAn“ sub-menu.

 The current measured value is displayed. The value is displayed in mV/V


(2.0000 = 2 mV/V).

 Wait for a steady measurement display.

 Press the „ENTER“ key to store the value.

Use the „CE“ key to cancel at any time. This will reset the parameter that has just been cal-
led (and this one only!) to its former value. The former value is only deleted after storing.

The two values are stored internally at high resolution.

If the measurement display is too unsteady, reduce the filter bandwidth (Section 9,
page 63).

Then the other parameters must be set.

WE2107 HBM
66 Partial load adjustment with the calibration weight (CAL <> CAP)

10.3 Partial load adjustment with the calibration weight


(CAL <> CAP)

If there is no calibration weight available in the quantity of the CAP maximum scale capacity,
a partial calibration can be performed. The CAL parameter must be set to the value of the
calibration weight used. This must be in the range
20 %...120 % of the maximum scale capacity. CAL is scaled like the display value
(e.g. 2 kg = 2,000, with 3 decimal places).

Until a calibration has been performed, CAL is the same as CAP.

Before calibration, the „AdJ  CAP“ parameter must be set to the maximum scale capacity!

Calibration is carried out as follows:

1. Call the „AdJ“ menu.

2. Set the calibration weight (“CAL“).

3. Go to the „MEAS“ (measurement) sub-menu.

4. Zero value:

 Leave the scale unloaded.

 Call the „ZEro“ sub-menu.

 The current measured value is displayed. The value is displayed in mV/V


(2.0000 = 2 mV/V).

 Wait for a steady measurement display.

 Press the „ENTER” key to store the value.

5. Calibration weight:

 Place the calibration weight (= „CAL”) onto the scale.

 Call the „SPAn” sub-menu.

 The current measured value is displayed. The value is displayed in mV/V


(2.0000 = 2 mV/V).

 Wait for a steady measurement display.

 Press the „ENTER“ key to store the value.

Use the „CE“ key to cancel at any time. This will reset the parameter that has just been cal-
led (and this one only!) to its former value. The former value is only deleted after storing.

HBM WE2107
Adjustment without a calibration weight (mV/V adjustment) 67

The two values are stored internally at high resolution.

If the measurement display is too unsteady, reduce the filter bandwidth (Section 9,
page 63).

Then the other parameters must be set.

10.4 Adjustment without a calibration weight (mV/V ad-


justment)

If there is no calibration weight available, an adjustment can be performed by entering the


calculated values.

When scales have vast maximum capacities, it is often not possible to use calibration
weights for adjustment. As the WE2107 is factory-calibrated to an input range of 2 mV/V, the
user characteristic curve can also be determined using the known nominal value of the load
cells. The zero value is defined by automatic measurement, but the nominal value is defined
by manual input.

1. Measuring the zero value of the characteristic curve when the scale is not
loaded:
 Call the „AdJ“ menu.

 Go to the „MEAS“ (measurement) sub-menu.

 Zero value:

 Leave the scale unloaded.

 Call the „ZEro“ sub-menu.

 The current measured value is displayed. The value is displayed in mV/V


(2.0000 = 2 mV/V).

 Wait for a steady measurement display.

 Make a note of the measured value (mw0) for later input.

 Press the „CE“ key to exit the measurement display.

WE2107 HBM
68 Adjustment without a calibration weight (mV/V adjustment)

2. Calculating the nominal value of the scale


As the WE2107 is factory-adjusted in mV/V, the nominal value can now be calculated in
mV/V. The nominal value of the scale characteristic curve is composed of the zero value and
the weighing range. As the zero value has already been measured, it only remains to define
the weighing range.

maximum scale capacity


Weighing range = load cell sensitivity [mV/V] 
maximum load cell capacity

The load cell sensitivity is normally 2mV/V (at maximum load cell capacity). The maximum
load cell capacity is stated on the load cell identification plate. It holds that

maximum scale capacity < maximum load cell capacity

So the weighing range result is a value in mV/V.

3. Characteristic curve input


If you now add the value for the weighing range to the previously measured zero value, you
obtain the nominal value of the scale (mw1). The characteristic curve can now be input:

 Call the „AdJ“ menu.


 Go to the „InPut“ (input) sub-menu.
 Input the zero value (mw0) at Zero.
 Input the nominal value (mw1) at SPAn.

Scales with several load cells supply the nominal output signal (2 mV/V), if the weight that is
on is the sum of all the maximum load cell capacities.

Example:
4 load cells connected in parallel, each at 20 t, sensitivity 2 mV/V.
Maximum capacity of the scale is 60 t.
 Maximum load cell capacity := 4  20t = 80 t
 Weighing range := 2 mV/V  60t / 80 t = 1.5 mV/V

Adjustment in mV/V does not achieve the same accuracy as adjustment with calibration
weights and so is only used for non legal-for-trade applications, where the accuracy is less.

HBM WE2107
Multi-range scale 69

10.5 Multi-range scale

The WE2107 can be operated as a single-range or multi-range scale.

Two parameters are available for this in the „AdJ  SEtuP“ parameter menu. The weighing
range (CAP) must be set before this setting.

Scale type Parameters


Single-range scale rAnG1 = rAnG2 = 0
Dual-range scale 0 < rAnG1 < CAP and rAnG2 = 0
Three-range scale 0 < rAnG1 < rAnG2 < CAP

The increment for two/three weighing ranges is automatically derived from the rES parame-
ter, where this parameter always describes the increment of the first measuring range:

Examples:
„rES“ = 1d  increment range 2 = 2d  increment range 3 = 5d
„rES“ = 2d  increment range 2 = 5d  increment range 3 = 10d

10.6 Taking gravitational acceleration into account

The gravitational acceleration and thus the scale display, is dependent on the geographical
data of the installation location. The maximum variation between the different regions within
the Federal Republic of Germany is 0.1 %; worldwide, this is 0.6 %.

The function described below allows adjustment to take place on the scale manufacturer’s
premises, even if the device is to be operated at a different geographical location.

If the fault effect at the new installation location exceeds the scale accuracy limits, it is usu-
ally necessary to re-adjust. But instead of this, it is also possible to use an internal correction
function in the WE2107 to compensate for the effect of the installation location.

WE2107 HBM
70 Taking gravitational acceleration into account

To do this, in the „AdJ  SEtuP“ menu, (access authorization required!), input:

 EA_CL = gravitational acceleration factor for the calibration location


 EA_UL = gravitational acceleration factor for the destination location (where the scale is
used)

This must be input after scale adjustment.

Use the EA_CL = EA_UL setting to deactivate the correction calculation. The display is then
always related to the location of the last calibration.

This setting is not required if the scale is adjusted in situ!

HBM WE2107
Linearization 71

11 Linearization

For most scale applications, standard adjustment with the zero and full scale values (inPut or
MEAS) is sufficient. The signal only needs to be linearized (Lin) if unacceptable errors occur
with this method. Linearization corrects errors when scale structures have an output signal
that is not proportional to the weight (because there are mechanical transmission elements,
for example).
Correction selection via the „AdJ  Lin“ menu:

Calibration Zero value, full scale ¹) Two additional calibra- Two additional calibra-
steps tion weights tion weights
Recom- Standard application Structures with a line- Structures with a line-
mended arity error arity error
for:
Possible to Error proportional to the a maximum of the er- two maximums of the
correct fol- measured value ror char. curve error char. curve
lowing er-
rors:
Example:
(Scale out-
put signal
error, as
per OIML)

¹) Zero and full scale value adjustment is already described in Section 10.

For the linearization method, proceed as follows:

 set the scale parameters

 calibrate the scale at 2 points (zero and calibration weights, Section 10 (page 64))

 measure the linearity error in the weighing range with two additional calibration weights:

Correction is only possible when performing measurements. It is not possible to input known
values.

Linearization always takes place at two measurement points (actual values). First establish
whether the error characteristic curve has one or two maximums (see above).
If the error characteristic curve has one maximum, the first measurement point is put at a-
bout 500 d = e (the narrowest part of the error characteristic curve). The second measure-
ment point is put at the maximum of the error characteristic curve.
If the error characteristic curve has two maximums, the first measurement point is put at the
first maximum. The second measurement point is put at the second maximum of the error
characteristic curve.
The measurement points must fall within the weighing range (0...CAP).

WE2107 HBM
72 Linearization

The table below shows an extract from the parameter menu:

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter in-


put / selection
4 „AdJ  Scale adjustment parameters
...
Lin  Linearization correction between
1)
ZEro and SPAn
diSP1“ I Display value 1, condition:
0 < dISP1 < dISP2
VAL1“ I Measured value 1
for dlSP1,
(0 < VAL1 < VAL2)
diSP2“ I Display value 2, condition:
dlSP1 < dlSP2 < nom. resolution
(CAP)
VAL2“ I Measured value 2 for dISP2,
(0 < VAL1 < VAL2 < CAP)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement
1)
Linearization is switched OFF, when diSP1=diSP2=val1=val2=0

Procedure for adjustment:


 The scale is already adjusted in its weighing range.

 Any linearization that may exist is switched OFF (diSP1 = diSP2 = val1 = val2 = 0).

 The scale is loaded with calibration weight 1 (  display value 1 diSP1).

 The measurement display is noted for later input (  measured value 1 VAL“).

 The scale is loaded with calibration weight 2 (  display value 2 diSP2).

 The measurement display is noted for later input (  measured value 2 VAL2).

 Input all four values in the „AdJ  Lin“ menu.

HBM WE2107
Legal-for-trade applications 73

12 Legal-for-trade applications

Once the scale parameters are set and the scale adjusted in the „AdJ“ menu, the WE2107
must be set to legal-for-trade applications (OIML or NTEP) using the „ ScALE  LEGAL“
menu commands. This protects the legal-for-trade parameters against further change and
the legal-for-trade counter, which cannot be reset, increases by one.

The WE2107 does not check whether the parameter settings made are valid under OIML
R76 or NTEP!

Basic scale functions menu:

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter
input / selection
0 „ScALE  Basic scale functions
Funct“ S Basic scale function selection:
StAnd – non-automatic
scale/
FILL1 - Dosing function/
FILL2 - Tank weighing
/Fill 1 /
FILL3 - Tank weighing
/Fill 2 /

ACCES“ S Menu access level selection:


0…4
LEGAL“ S Legal-for-trade operation:
OFF / OIML / NTEP
See Section 12 (page 73)
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

Before exiting the „ScALE“ menu, the two other parameters, „ScALE  Funct“ and
„ScALE  ACCES“ must be set accordingly:

WE2107 HBM
74 Legal-for-trade applications

Funct parameter:
Standard (StAnd): non-automatic scale (NAWI) with/without limit value switches,
counting scale

FILL1,2,3: Filling and dosing function (see Section 20, page 99)

ACCES parameter:
The various menu levels have what are called access levels. Parameter „ScALE  ACCES“
is used to define the access for changing parameters. The lowest level is zero. This feature
is used to define user access to the parameters. The „ScALE  ACCES” parameter is pro-
tected by the hidden pushbutton. The first parameter description column shows the relevant
access level of each item in the main menu.

ACCES parameter Access levels


0 0 only
1 0 and 1
2 0 to 2
3 0 to 3
4 all (default)

HBM WE2107
Legal-for-trade applications 75

The parameter menu comprises the following menu items and access levels:

Access Main menu Explanation Legal-for-


level level trade parame-
ters ¹)
0 „InFo“ Information -
1 „Print“ Printing -
2 „SEtPt“ Limit values / filling parameters -
2 „SEtuP“ Filters/ manual tare value / counting scale -
3 „UArt1“ COM1 for the PC interface -
3 „UArt2“ COM2 for the printer / external display -
3 „Prt_S“ Real time setting, print protocol settings -
3 „inPut“ IN1/2 digital inputs function -
3 „buttn“ Function for setting function keys „F1“/„F2“ -
3 „tESt” WE2107 test functions -
0 „ScALE” Basic scale functions Yes
4 „AdJ“ Adjustment parameters Yes
4 „F_AdJ“ Restores the factory settings Yes
0 „oFF“ Switch off the device -

¹) Access only via hidden pushbutton

Now when you exit the parameter menu, all the legal-for-trade parameters are protected
(display only, changes cannot be made).

The legal-for-trade counter can be read in the Information menu (Section 8.5.1, page 42).

Fill out the supplied insertion strip in accordance with the set application and insert in the
front foil. Attaching the calibration label then secures the hidden switch and the insertion
strip.

The calibration label is attached by the weights and measures office in compliance with the
relevant national legislation.
The parameter menu can now only be called using the two keys „G/N“ and „>T<“.

WE2107 HBM
76 Legal-for-trade applications

If the scale has to be re-adjusted or new parameters have to be set that are relevant to cali-
bration, proceed as follows:

 Remove the calibration label and the insertion strip.

 Call the parameter menu via the hidden key.

 Change the „ScALE  LEGAL“ parameter to OFF.

 Set the „ScALE  ACCES“ parameter to 4.

Setting the parameter to legal-for-trade applications produces the following display and tare
ranges:

LEGAL setting Display, Display,


lower limit value upper limit value
not legal for trade -160 % 160 %
OIML -2 % CAP + 9 d
NTEP -2 % 105 %

LEGAL setting Tare range, Tare range,


lower limit upper limit
not legal for trade -100 % 100 %
OIML, NTEP >0 100 %

The % figures relate to the nominal weighing range („AdJ  CAP“ menu).

The weighing indicators must be labeled and sealed in accordance with the scale applica-
tion. Different labeling strips are included for use as a Class III and IIII non-automatic scale.
The labeling strip must contain at least the following data:
Max Maximum scale loading
Min Minimum scale loading
e Increment
Typ Scale name
S.N. Individual scale serial number

In the case of legal-for-trade scales, verification must be performed by a nominated station,


in accordance with current laws. The sealing and calibration labels must be attached in ac-
cordance with the authorization.

HBM WE2107
Functions of keys F1 and F2 77

13 Functions of keys F1 and F2

Each function key can have two different functions:

short keystroke or

long keystroke (> 5 s).

The functions are set in the „buttn  “ parameter menu.


If the particular function is activated, when the relevant „F1“/„F2“ key is pressed in measuring
mode, the corresponding function is briefly displayed. Do not use the function ‘calculate total
weight’ if the dosing / filling function is active.

Function F1 or F2 (short keystroke)

Description Display

No function ---

Display actual measured value total (gross, net, counting) totAL

Counting scale ON/OFF C_on


Counting scale: Input number of reference pieces and measure refer- C_inP
ence pieces
Print protocol PRT01...06, defined in the parameter menu Prt_x
„Print  rESLt  Prt“

Display ten-times resolution of gross value, for 5 s rES10

Input manual tare value PtArE

Hold display value ON/OFF HoLd

Display / input filling weight (dosing function) F_InP

Display filling result (dosing function) FILL

Start/stop dosing (dosing function) St_dO

Display input limit switch LS_1  on_L (on / off level) LS_1

Calculate total weight: SUM := SUM + Gross- value AddG

Calculate total weight: SUM := SUM + NET- value Addn

Calculate total weight: SUM := SUM + Counting_result AddC

WE2107 HBM
78 Functions of keys F1 and F2

Function F1 or F2 (long keystroke, > 5 s)

Description Display

No function ---

Display actual measured value total (gross, net, counting) totAL

Counting scale ON/OFF C_on


Counting scale: Input number of reference pieces and measure refer- C_inP
ence pieces
Print protocol PRT01...06, defined in the parameter menu Prt_x
„Print  rESLt  Prt“

Display ten-fold resolution of gross value, for 5 s rES10

Input manual tare value PtArE

Hold display value ON/OFF HoLd

Display / input filling weight (dosing function) F_InP

Display filling result (dosing function) FILL

Start/stop dosing (dosing function) St_dO

Start/stop tank filling St_FL

Start/stop tank emptying St_EP

Clear total weight (SUM:=0) CLr_S

While the Hold function is activated about the keys F1/F2, the parameter menu cannot be
activated.

HBM WE2107
Counting scale 79

14 Counting scale

When used as a counting scale (when weighing many equally heavy parts), the number of
parts put on is displayed instead of the weight. This is not a legal-for-trade function and is
only available if the relevant setting is made in the parameter menu
(„ScALE  Funct“ = StAnd).

The decimal point of the right digit position shows the standstill conditions (the unit is not
displayed).

Activating the counting scale control functions


The counting scale functions are activated using keys „F1“ and „F2“. Two functions have
been implemented:

Function F1 or F2

Description Display

Counting scale ON/OFF C_on


Counting scale: Input number of reference pieces and measure refer- C_inP
ence pieces

It is advisable to assign the function C_inP (reference measurement) to a function key with a
long keystroke.

Activating the counting scale function (reference measurement)

Operation:
1. (Optional): Put a tank on and tare „>T<“.

2. Put the reference number of pieces of the parts to be counted into the tank (for example,
25 pieces).

3. Operate the device as shown in Figure 14-1 (The reference number of pieces is input in
the same way as described in Section 8.4.2 (page 39), numeric input). Numeric input is
concluded with „ENTER“ and the reference measurement is displayed (= weight of the
parts put on). At standstill, store the reference measurement with the „ENTER“ key and
the device then goes to counting scale mode.

WE2107 HBM
80 Counting scale

Measurement
kg

F1 ( >5 Sec.)

1 2

3 Sec.

Input
Reference-
number

CE ENTER

abort
1 2

kg
Reference
measurement

CE ENTER

abort
1 2

Counting scale

Fig. 14-1: Setting the counter scale (reference measurement)

To indicate that the counting scale function is active, the decimal point appears in the display
to the left of the count value at standstill.

Then when other quantities are added, the new number is displayed. The accuracy of the
scale is limited and there may be slight differences in the individual weights, so the display
may not be the same as the actual number of pieces.

HBM WE2107
Counting scale 81

Switching the counting scale function on and off

Switch the counting scale function on and off as shown in Figure 14-2.

Standard scale Counting scale


1 2

kg

F1 F1

1 2 1 2

ca. 3 Sek. ca. 3 Sek.


1 2 1 2

kg

Counting scale Standard scale

Fig. 14-2: Switching the counting scale function on and off

WE2107 HBM
82 Print function

15 Print function

A printer to print out the weight values can be connected to the COM2 serial interface
(RS232) of the WE2107.

15.1 Activating COM2 for the print function

Port COM2 is activated in the UArt2 menu.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „UArt2  COM2 for printer or external dis-
play
Funct“ S Function selection:
OFF - COM2 deactivated /
P_dtr - printing,
DTR-driven /
P_dc1- Printing,
DC1/DC3 protocol/
E_no - external display, no pro
tocol, send only /
E_dtr - external display, DTR-
driven /
E_dc1- external display,
DC1/DC3 protocol
bAudr“ S Baud rate:
1200 / 2400 / 4800 / 9600 bd
PArit“ S Parity bit: 0 = none, 1 = even
Parameter access types: D – display only, S – individual item selection, I – parameter input; M – measurement

HBM WE2107
Linking the WE2107 to the printer 83

The WE2107 has two communications protocols to the printer:

 P_dtr = hardware protocol, driven by the DTR signal

 P_dc1 = software protocol, driven by DC1/DC3

Two escape sequences can be programmed to set the printer („Prt_S“ menu, Section 8.5.6
(page 50), see also Part 2 of the WE2107 manual).

ESC sequences are used to preset a printer and are transmitted before the actual printing in-
formation. What is in the ESC sequences will depend on the particular type of printer (see
the printer manual).

15.2 Linking the WE2107 to the printer

“Funct“ COM2 signals Link Printer signals


function WE2107
P_dtr TxD  RxD
DTR  CTS
GND  GND
P_dc1 TxD  RxD
RxD  TxD
GND  GND

COM2 connection is described in Sections 5.8 (page 26) / 5.9 (page 26).

WE2107 HBM
84 Print protocol selection

15.3 Print protocol selection

The Print function is only accessible if COM2 is activated for printing.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
1 „Print  Printing
rESLt  Results
Prt“ S Selects a print protocol (1…6) and
starts printing.
This parameter is also valid for digital
inputs IN1/2 and for printing via func-
tion keys „F1/2“.
Par  Parameter
ALL” Prints out all the parameters

15.4 Starting printing

 Via the Print\result parameter menu (see above)

 Via external input IN1 or IN2 (see „input“ menu, Sections 8.5.7, page 52 and 17,
page 94)

 Via function keys „F1“ or „F2“ (see „buttn“ menu, Sections 8.5.8, page 53 and 13,
page 77)

What is printed out depends on the operating state of the scale and always corresponds to
what is shown on the display.

Printing only takes place when there is standstill, so the unit of measurement is always prin-
ted out. With non legal-for-trade applications, printing can take place as often as required.

With a legal-for-trade setting, the printout cannot be repeated. There must be a change in
weight and a renewed standstill before there can be a new printout. There is no printing out-
side the display limits.

HBM WE2107
Different print protocols 85

15.5 Different print protocols

 Prt1: Gross or NET and Tare

 Prt2: Gross or NET and Tare for a counting scale

 Prt3: Gross or NET and Tare with total weight (also for a counting scale)

 Prt4: Gross or NET and Tare with total weight (also for a counting scale), after printing
total weight is cleared automatically

 Prt5: Portion weighing (dosing)

 Prt6: Portion weighing (dosing), after printing, total weight is cleared

 Prt7: Print parameters

Protocol Prt1:

Identstring 1
Identstring 2
Identstring 3

Date : xx.xx.2xxx
Time : xx.xx
Scale_Ident : xxxxxxx
Print_No : xxxxxxx

Weight G : xxx.xx kg
Weight N : xxx.xx kg

Tara : xxx.xx kg
Tara PT : xxx.xx kg

The first three lines can only be input via the COM1 computer interface (see Part 2 of the
Manual, PST command). Any content, to a maximum of 30 characters in each case, can be
deposited here. These strings are inactive at the factory and the lines are not printed out.

The Scale_Ident line is the production number of the scale (given by the manufacturer).

In the case of the Weight lines, only the line with the gross value (G) or the net value (N) is
printed out.
With the Tare lines, only the tare value or the manual tare value (PT) is printed out.

WE2107 HBM
86 Formatting the printout

If a counter number has been input in the „Prt_S  IdEnt  nb“ menu, it will appear in an
additional line above the measured value. To deactivate, set the counter number to 0.

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „Prt_S  Print protocol settings

IdEnt  nb” I Print protocol counter: 0…99999


(0=OFF)

15.6 Formatting the printout

To print a specific area of a form, the entire block can be shifted by the following parameters:

 E_Ch : Number of spaces before each line of print (= right indent)

 E_Ln1 : Number of blank lines before the start of the text block

 E_Ln2 : Number of blank lines at the end of the text block

With successive printouts, the gap between the text blocks is the same as the total of E_Ln1
and E_Ln2.

HBM WE2107
Formatting the printout 87

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „Prt_S  Print protocol settings

IdEnt  nb” I Print protocol counter: 0…99999


(0=OFF)
Frt  Format settings for the
print protocol
E_Ch” I Number of space characters in
each line: 0…99
E_Ln1” I Number of space lines before
printing: 0…99
E_Ln2” I Number of space lines after the
protocol: 0…99
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

WE2107 HBM
88 Formatting the printout

PRT05 Dosing protocol


Space char-
acters
(E_Ch) Content Value Unit Comments Line
Blank lines (E_Ln1)
Identstring 1 max. 30 chars. 1
Identstring 2 max. 30 chars. 2
Identstring 3 max. 30 chars. 3
one blank line (fixed) 4
Date : xx.xx.2xxx Date 5
Time : xx.xx Time 6
Scale_Ident : xxxxxxx Production number 7
Print_No : xxxxxxx Print counter 8
one blank line (fixed) 9
Weight (one portion) N : xxx.xx kg 10
one blank line, if
gross 11
Tara : xxx.xx kg if net 11
one blank line (fixed) 12
Quantity : xxxxxx number of dosages 13
one blank line (fixed) 14
Total : xxxxxxxx kg Cumulative weight 15
Blank lines (E_Ln2)
Printing width  30 characters

In the case of the Weight lines, only the line with the gross value (G) or the net value (N) is
printed out (= dosing result).
With the Tare lines, only the tare value is printed out if the dosing result is a NET value.

The first three lines can only be input via the COM1 computer interface (see Part 2 of the
Manual, PST command). Any content, to a maximum of 30 characters in each case, can be
deposited here. These strings are inactive at the factory and the lines are not printed out.

HBM WE2107
Setting the date and time 89

15.7 Setting the date and time

The internal clock of the WE2107 is used to output the date and time when printing and has
no significance for the remaining device functions. The settings are made in the „Prt_s“ me-
nu. The clock continues to work when the device is switched off (battery backup).

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „Prt_S  Print protocol settings
timE” I Xx:xx
(real-time clock hours : minutes)
modE“ S Time mode selection: 24 h /
12 h am / 12 h pm
dAtE  Date, real-time clock
dAY” I Day: xx
month” I Month: xx
YEAr” I Year: xx
Init“ Print protocol settings,
ESC sequences

Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

Setup the time:

 setup the clock mode with the parameter ‘modE’.

 Setup the clock with the parameter ‘timE’

 Setup the date with the parameter ‘dAtE’

The difference in the parameter ‘modE’ for 12h mode is only to setup the clock at am or pm.

WE2107 HBM
90 Summation function

15.8 Summation function

Calculating the total weight

 with the function keys F1/2 (short keystroke, SUM:=SUM + Gross / Net- value / Count-
ing result)

 with the concluding dosing function measurement (portion weighing,


SUM:= SUM + filling result)

Do not use the F1/F2 keys ‘calculate total weight’ if the dosing / filling function is active.

Displaying the total weight

 Info parameter menu (see Section 8.5.1, page 42)

 function keys F1 or F2 (see Section 8.5.8, page 53)

Printing the total weight

 with print protocol prt03/4

 with print protocol prt05/6

Clearing the total weight (SUM:=0)

 with print protocol prt04

 with print protocol prt06

 with the function keys F1/2 (long keystroke)

 with the command CSN (via COM1 port)

HBM WE2107
Interface for a second display 91

16 Interface for a second display

An external, second interface can be connected to port COM2 (RS232). COM2 connection is
described in Sections 5.8 (page 26) / 5.9 (page 26).

16.1 Activating COM2 for the second display

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „UArt2  COM2 for printer or external
display
Funct“ S Function selection:
COM2 deactivated /
P_dtr - printing,
DTR-driven /
P_dc1- Printing,
DC1/DC3 protocol/
E_no - external display, no
protocol, transmit only
E_dtr - external display, DTR-
driven /
E_dc1- external display,
DC1/DC3 protocol
bAudr” S Baud rate:
1200 / 2400 / 4800 / 9600 bd
PArit” S Parity bit:
0 = none,
1 = even
EdSPL“ External display ON
...
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

WE2107 HBM
92 Linking the WE2107 to the second display

Three transmission protocols are available for communication:

 E_no = no protocol, transmit string only

 E_dtr = hardware protocol, DTR-driven

 E_dc1 = software protocol, driven by DC1/DC3

16.2 Linking the WE2107 to the second display

“Funct“ COM2 signals Link Second display signals


function WE2107
E_no TxD  RxD
GND  GND
E_dtr TxD  RxD
DTR  CTS
GND  GND
E_dc1 TxD  RxD
RxD  TxD
GND  GND

COM2 connection is described in Sections 5.8 (page 26) / 5.9 (page 26).

HBM WE2107
Selecting telegram content 93

16.3 Selecting telegram content

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input /


selection
3 „UArt2  COM2 for printer or external
display
....
EdSPL  External display ON
St_Ch“ I Start character: 0…31 (0=OFF)
Prot“ S Telegram selection:
0 = OFF /
1 = gross, net (long)/
2 = gross, net, tare (long)/
3 = filling result /
4 = gross/net (short, with
decimal point) /
5 = gross/net (short, without
decimal point)
E_Ch1” I End character 1: 0…31 (0=OFF)
E_Ch2“ I End character 2: 0…31 (0=OFF)
CrC” S Checksum: OFF/ON
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

Each telegram can start with a „St_Ch“ start character. Then the information is transmitted.
The end character and the checksum can be transmitted after this information, if desired.

The checksum is an XOR operation of all the transmitted characters (start character to end
character 2).
The content of the information string is described in Part 2 of the Operating Manual, EDP
command.

Approximately 5 telegrams per second are transmitted.

WE2107 HBM
94 Function of the digital inputs

17 Function of the digital inputs

The WE2107 has two digital inputs that can be assigned different functions.

 Operating the scale with external operator controls (on a vehicle scale, for example)

 PLC control

 Using a tilt switch to monitor scale installation

 Disabling all parameters

The input connection is described in Section 5.7 (page 25).

The menu to assign a function to each input is described in Section 8.5.7 (page 52). The
function is also dependent of the mode of operation of the scale („ScALE  Funct“ parame-
ter).

Digital input IN1:

Parameters Function for a non-automatic scale


„InPut  inP_1“ („ScALE  Funct“ = „StAnd“)

oFF No function
tArE Tare (  net display)
Prt Start printing
tiLt Scale tilted ( display [tilt] instead of the measured value)

Parameters Function for an automatic scale


„InPut  inP_1“ („ScALE  Funct“ = „FILL1...3”)

oFF No function
tArE Stop filling / dosing
Prt Start printing
tiLt Scale tilted ( display [tilt] instead of the measured value)

HBM WE2107
Function of the digital inputs 95

Digital input IN2:

Parameters Function for a non-automatic scale


„InPut  inP_2“ („ScALE  Funct“ = „StAnd“)

oFF No function
tArE Tare (  net display)
Prt Start printing
LoC Parameter lock

Parameters Function for an automatic scale


„InPut  inP_2“ („ScALE  Funct“ = „FILL1...3”)

oFF No function
tArE Start dosing
Prt Start printing
LoC Parameter lock

Input function - taring:


Standard mode of scale operation:

The input acts as a tare key (see Section 7.3, page 33). A short high-low-high pulse is all
that is needed to activate it (minimum length 10 ms).

In the Dosing mode of scale operation, this function is fixed as the start/stop input for the
dosing and filling function.
A short high-low-high pulse is all that is needed to activate it (minimum length 10 ms). As
soon as it is activated, the relevant digital outputs become inactive.

Input function - printing:


The print function must be set (Section 15, page 82) and the protocol to be printed selected
in the „Print  rESLt  Prt” menu (Section 8.5.2, page 43) before this function can be used.

Input function - scale tilted:


A tilt sensor can be connected here. If the scale tilts too far, this should activate the input, so
that the measurement errors do not get too big. A delay time can be set for the display (Sec-
tion 8.5.7 (page 52), „inPut  t_dLY” parameters).

WE2107 HBM
96 Electrical properties and level assignment

Input function - parameter lock:


A key-operated switch can be connected here. If this input is active, the two keys „G/N“ and
„>T<“ are disabled , as is the parameter menu. Only the two function keys can be operated.

17.1 Electrical properties and level assignment

The inputs must be assigned to ground by a pushbutton/switch (see Section 5.7, page 25).
An open input is an inactive input. The inputs are inactive when they leave the factory.

The input voltage range is described in the specifications (Section 27, page 129).

“inactive” (High level) “active” (Low level)


Status when switch Input open (quiescent level Input connected to ground
is connected approx. 5 V)
TAR, Print , Stop no action Function is executed
Parameter lock can be changed Parameter disabled
Tilt switch Measurement display Display [tilt]

The scale functions (TAR, Print, Stop) are performed once when the contact closes. Avoid
undefined levels and vibrations at the inputs.

HBM WE2107
Function of the digital outputs 97

18 Function of the digital outputs

The WE2107 has four programmable switching outputs. The basic function is defined by the
„ScALE  Funct“ menu (see Section 8.5.10, page 57):

„ScALE  Funct“ Function see Section


menu
Stand Limit values with hysteresis 19 (page 98)
FILL1/2/3 Filling / dosing control 20 (page 99)

The control outputs of the device are implemented as high-side outputs, switching to the de-
vice ground. The table below explains the level assignment.

Output Output voltage level


inactive Low
active High

Loads (relays, lamps, etc.), are to be switched to ground (see Section 5.5, page 24). A free-
wheeling diode must be switched in parallel for inductive loads (e.g. relay).

If there is excess current, the particular output switches off. The WE2107 detects this state
and generates a relevant error message (see Section 24, page 117). To reset the thermal
cut-out, switch off the WE2107 for about 30...60 s.

WE2107 HBM
98 Limit values

19 Limit values

The WE2107 has four programmable switching outputs. Each channel becomes active when
the activation value is exceeded and inactive when the value falls below the deactivation fig-
ure. The different values give a free choice of hysteresis. The values can be related to the
gross or the net weight, as desired; this is not dependent on the current display mode.

The parameters for the limit value switches are described in Section 8.5.3 (page 44).

The active limit value channels are indicated on the display by the symbols .1. and .2. (only
for single-range scales, as otherwise the symbols are used to display the range).

Parameter Actual weight Limit value Output voltage


„LEvEL“ status level
true below deactivation value inactive Low
true above activation value active High
false below deactivation value inactive High
false above activation value active Low
between activation and deacti- status is un-
vation value changed

Loads (relays, lamps, etc.), are to be switched to ground (see Section 5.5, page 24). A free-
wheeling diode must be switched in parallel for inductive loads (e.g. relay).

If there is excess current, the particular output switches off. The WE2107 detects this state
and generates a relevant error message (see Section 24, page 117). To reset the thermal
cut-out, switch off the WE2107 for about 30...60 s.

HBM WE2107
Batching and tank weighing 99

20 Batching and tank weighing

20.1 Overview

Access Main Second Third Ac- Sub-menu explanation


level menu menu menu cess
level level level type

1 2 1 2 1 2 (flashing) = parameter
input / selection
0 „ScALE  Basic scale functions
Funct“ S Basic scale function selection:
StAnd - non-automatic
scale/
FILL1 - Dosing function/
FILL2 - Tank
dosing and
filling /
FILL3 - Tank
dosing and
filling /
Parameter access types: D – display only, S – individual item selection, I – parameter input;
M – measurement

WE2107 HBM
100 Batching (FILL1, portion weighing)

20.2 Batching (FILL1, portion weighing)

A portion is to be filled into a container. This container is connected to the scale. A tank con-
tains the filling material. But the tank is not on the scale.

Dosing
Stop (IN1)
Start (IN2)

Dosing (OUT2)

Scale Emptying (OUT3)

Fig. 20.2-1: FILL1, portion weighing

HBM WE2107
Digital inputs/outputs 101

20.2.1 Digital inputs/outputs

Digital I/O Function with FILL1


IN1 Stop dosing:
Set „inPut  inP_1“ = „tArE“ parameters
IN2 Start dosing:
Set „inPut  inP_2“ = „tArE“ parameters
OUT1 Ready signal
OUT2 Coarse flow control
OUT3 Emptying
OUT4 Error

Inputs IN1/2 can also be set to other functions, if the input functions described are not re-
quired (see Sections 8.5.7 (page 52) and 17 (page 94)).

20.2.2 Parameters

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
2 „SEtPt  Filling parameters
LS_1  Not in use
inPut“ S No function
LEvEL“ S No function
oFF_L” I Not in use
on_L” I Not in use

WE2107 HBM
102 Parameters

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
LS_2  Target weight and changeover
point when dosing
inPut“ S No function
LEvEL“ S No function
oFF_L” I Course flow cut-off point, 99999
on_L” I Dosing target weight, 99999
LS_3  Dosing with tolerance weight
inPut“ S No function
LEvEL“ S No function
oFF_L” I Lower tolerance weight, 99999
on_L” I Upper tolerance weight, 99999
LS_4  Maximum start weight
inPut“ S No function
LEvEL“ S No function
oFF_L” I Maximum start weight for dosing,
99999
on_L” I No function
FiLL  Filling time parameters
doS_t“ I Maximum dosing time
0=OFF; 1…99999  0.1 s
EtY_t” I Emptying time
0=OFF; 1…99999  0.1 s
rES_t” I Residual flow time
0=OFF; 1…99999  0.1 s
tAr_t“ I Tare time
0=OFF; 1…99999  0.1 s
Parameter access types: D – display only, S – individual item selection, I – parameter input; M – measurement

If the target weight is changed, then „LS_2  oFF_L“ := „LS_2  on_L“  0.9

HBM WE2107
Description of the dosing cycle 103

20.2.3 Description of the dosing cycle

 Start the batching process (external input / key / RUN command).

 Monitor the start weight. Start is not executed if the actual gross weight exceeds a limit
value („LS_4  oFF_level“).

 Start time monitoring („SEtPt  FiLL  doS_t“).

 Tare (must be activated with („SEtPt  FiLL  tar_t“ > 0), change over to
NET value monitoring. Taring takes place after this waiting time.

 Start coarse flow (activate OUT2).

 If the NET weight is the same or more than the coarse flow cut-off point („LS_2 
oFF_L”), then stop coarse flow (deactivate OUT2).

 Wait for the residual flow time („SEtPt  FiLL  rES_t“).

 Concluding measurement: If there is standstill, the filling result is stored („InFo  FILL“),
the total weight (SUM) is calculated, and the dosing counter (NDS) is incremented.

 If the parameter is „SEtPt  FiLL  EtY_t“ > 0, output OUT3 is activated for this empty-
ing time.

 Stop time monitoring („SEtPt  FiLL  doS_t“), activate ready signal (OUT1).

 Quick message [READY] on the display (for 3 s).

If the dosing result is outside the tolerance („LS_3  on/oFF_L“), the alarm output (OUT4) is
activated. The result (“InFo  FILL“) is OK, if the following equation is valid:
„LS_3  oFF_L” < = „InFo  FiLL“ < = „LS_3  on_L”

If the dosing result („InFo  FiLL“) is outside the tolerance, the optimization function chan-
ges the cut-off point parameter („LS_2  oFF_L“).

Diff : = „LS_2  on_L“ – „InFo  FiLL“ (target weight – dosing result)

Diff1 : = Diff  correction factor

„LS_2  oFF_L”: = „LS_2  oFF_L” + Diff1 (new cut-off value)

WE2107 HBM
104 Description of the dosing cycle

The correction factor depends on:

|Target weight / FRS|  100 <2 % 2…4 % >4 %


Correction factor 0.25 0.5 1.0

The new disconnection point will be stored in the EEPROM.

If the dosing time exceeds the maximum filling / dosing time („SEtPt  FiLL  doS_t“), the
process is interrupted immediately and the alarm output (OUT4) becomes active.

During dosing, the process can be aborted via input IN1 or key „F1“/„F2“ or by the BRK
command.

HBM WE2107
Tank weighing (FILL2) 105

20.3 Tank weighing (FILL2)

A portion is to be filled into a barrel / a container / a sack. This barrel / container / sack is not
connected to the scale. The tank is mounted on the scale.

There are three main tasks:

 Filling the tank

 Weighing portions (batching) from the large tank into a smaller tank

 Emptying the tank (for maintenance)

Filling tank (OUT3)

Stop (IN1)
Monitoring Start (IN2)
max. filling Dosing
level

OUT2
min. filling
level Dosing

Emptying

bin

Fig. 20.3-1: Filling

WE2107 HBM
106 Digital inputs/outputs

20.3.1 Digital inputs/outputs

Digital I/O Function with FILL2


IN1 Stop process (filling/dosing/emptying)
Set „inPut  inP_1“ = tArE parameters
IN2 Start dosing:
Set „inPut  inP_2“ = „tArE“ parameters
OUT1 Ready
OUT2 Coarse flow control (dosing) / emptying the tank
OUT3 Tank filling
OUT4 Error

Inputs IN1/2 can also be set to other functions, if the input functions described are not re-
quired (see Sections 8.5.7 (page 52) and 17 (page 94)).

20.3.2 Parameters

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
2 „SEtPt  Filling parameters
LS_1  Tank filling
inPut“ S No function
LEvEL“ S No function
oFF_L” I Tank filling: Cut-off value, 99999
on_L” I Tank filling: Target value, 99999

HBM WE2107
Parameters 107

Ac- Main Second Third Ac- Sub-menu explanation


cess menu menu menu cess
level level level level type

1 2 1 2 1 2 (flashing) = parameter input


/ selection
LS_2  Target weight and changeover
point when dosing
inPut“ S No function
LEvEL“ S No function
oFF_L” I Course flow cut-off point, 99999
on_L” I Dosing target weight, 99999
LS_3  Dosing with tolerance weight
inPut“ S No function
LEvEL“ S No function
oFF_L” I Lower tolerance weight, 99999
on_L” I Upper tolerance weight, 99999
LS_4  Max./min. filling weight of the
tank
inPut“ S No function
LEvEL“ S No function
oFF_L” I Minimum filling weight of the tank,
99999
on_L” I Maximum filling weight of the
tank, 99999
FiLL  Filling time parameters
doS_t“ I Maximum dosing time
0=OFF; 1…99999  0.1 s
EtY_t” I Emptying time
0=OFF; 1…99999  0.1 s
rES_t” I Residual flow time
0=OFF; 1…99999  0.1 s
tAr_t“ I Tare time
0=OFF; 1…99999  0.1 s
Parameter access types: D – display only, S – individual item selection, I – parameter input; M – measurement

If the target weight is changed, then „LS_2  oFF_L“ := „LS_2  on_L“  0.9

WE2107 HBM
108 Description of the dosing cycle (portion weighing)

20.3.3 Description of the dosing cycle (portion weighing)

 Start the batching process (external input / key / RUN command).

 Start is not executed if the actual gross weight is below a limit value („LS_4  oFF_L” =
min tank level).

 Deactivate ready signal (OUT1).

 Start time monitoring („SEtPt  FiLL  doS_t“).

 Tare (must be activated with („SEtPt  FiLL  tar_t“ > 0), change over to
NET value monitoring. Taring takes place after the waiting time.

 Start coarse flow (activate OUT2).

 If the NET weight is the same or more than the coarse flow cut-off point, then stop
coarse flow (deactivate OUT2).

 Wait for the residual flow time („SEtPt  FiLL  rES_t“).

 Concluding measurement: If there is standstill, the filling result is stored („InFo  FILL“),
the total weight (SUM) is calculated, and the dosing counter (NDS) is incremented.

 End time monitoring („SEtPt  FiLL  doS_t“).

 Quick message [READY] on the display (for 3 s), activate ready signal (OUT1).

The target weight of the batching process is defined in parameter „LS_2  on_L“.

The coarse flow cut-off point is parameter „LS_2  oFF_L“.

If the dosing result is outside the tolerance („LS_3  on/oFF_L“), the alarm output (OUT4) is
activated. The result is OK, if the following equation is valid:

„LS_3  oFF” < = „InFo  FiLL“ < = „LS_3  on_L”

If the dosing result („InFo  FiLL“) is outside the tolerance, the optimization function chan-
ges the cut-off point parameter ( “LS_2  oFF_L“).

Diff:= „LS_2  on_L“ – „InFo  FiLL“ (target weight – dosing result)

Diff1 = Diff  correction factor

„LS_2  oFF_L“ := „LS_2  oFF_L” + Diff1 (cut-off value)

HBM WE2107
Description of tank filling 109

The correction factor depends on:

|Target weight / FRS|  100 <2 % 2…4 % >4 %


Correction factor 0.25 0.5 1.0

The new disconnection point will be stored in the EEPROM.If the dosing time exceeds the
maximum filling / dosing time, the process is interrupted immediately and the alarm output
(OUT4) becomes active.

During dosing, the process can be aborted via input IN1 or key „F1“/„F2” or by the BRK
command.

20.3.4 Description of tank filling

 Start the filling process with keys „F1“ or „F2“ (long keystroke).

 Deactivate ready signal (OUT1).

 Start time monitoring („SEtPt  FiLL  doS_t“), change over to gross value monitoring.

 Activate output OUT3.

 If the weight is the same or more than the target filling weight, abort the filling process
(deactivate OUT3).

 Wait for the residual flow time („SEtPt  FiLL  rES_t“).

 End time monitoring („SEtPt  FiLL  doS_t“).

 Quick message [READY] on the display (for 3 s), activate ready signal (OUT1).

WE2107 HBM
110 Description of the emptying function

The target weight of the filling process is defined in parameter „LS_1  ON_level“.

If the filling time exceeds the maximum filling / dosing time („SEtPt  FiLL  dos_t“), the
process is interrupted immediately and the alarm output (OUT4) becomes active.
During filling, the process can be aborted via input IN1 or key „F1“/„F2” or by the BRK com-
mand.

Start is not executed if the actual gross weight exceeds a limit value („LS_4  ON_level” =
max. tank filling weight).

20.3.5 Description of the emptying function

 Start the emptying process with keys „F1“ or „F2“ (long keystroke).

 Start time monitoring („SEtPt  FiLL  doS_t“), change over to gross value monitoring.

 Activate output OUT2.

 If the gross weight is equal to or less than zero or if the emptying time (EtY_t) has ex-
pired, abort the process (deactivate OUT2).

 Wait for the residual flow time („SEtPt  FiLL  rES_t“).

 End time monitoring („SEtPt  FiLL  doS_t“).

 Quick message [READY] on the display (for 3 s).

HBM WE2107
Tank weighing (FILL3) 111

20.4 Tank weighing (FILL3)

A portion is to be filled into a barrel / a container / a sack. This barrel / container / sack is not
connected to the scale. The tank is mounted on the scale.

The functions in connection with FILL3 are the same as for FILL2. The only difference is that
function FILL3 controls the emptying of a tank with a separate valve (output OUT4).

20.4.1 Digital outputs

Digital I/O Function with FILL3


IN1 Stop process (filling/dosing/emptying)
Set „inPut  inP_1“ = tArE parameters
IN2 Start dosing:
Set „inPut  inP_2“ = „tArE“ parameters
OUT1 Ready
OUT2 Coarse flow control (dosing)
OUT3 Tank filling
OUT4 Emptying the tank

Inputs IN1/2 can also be set to other functions, if the input functions described are not re-
quired (see Sections 8.5.7 (page 52) and 17 (page 94))

20.4.2 Parameters

See Section 20.3.2 (page 106)

WE2107 HBM
112 Description of the dosing cycle (portion weighing)

20.4.3 Description of the dosing cycle (portion weighing)

See Section 20.3.3 (page 108)

20.4.4 Description of tank filling

See Section 20.3.4 (page 109)

If the filling time exceeds the maximum filling / dosing time (doS_t), the process is aborted
immediately (no alarm output).

20.4.5 Description of the emptying function

 Start the emptying process with keys „F1” or „F2“ (long keystroke).

 Start time monitoring („SEtPt  FiLL  doS_t“), change over to gross value monitoring.

 Activate output OUT4.

 If the gross weight is equal to or less than zero or if the emptying time (EtY_t) has ex-
pired, abort the process (deactivate OUT4).

 Wait for the residual flow time („SEtPt  FiLL  rES_t“).

 End time monitoring („SEtPt  FiLL  doS_t“).

 Quick message [READY] on the display (for 3 s).

HBM WE2107
Analog output (4…20 mA) 113

21 Analog output (4…20 mA)

The analog output connection is described in Section 5.7 (page 25).

The burden (load resistance) is in the range 100...500 . The WE2107 supply voltage UB
must be at least 18 V.

The analog output has a resolution of 10 bits and an accuracy of 8 bits.

After scale adjustment, the weighing range of the WE2107 is output as follows:

Load Output current


no load 4 mA
Max. capacity 20 mA

The input value of the current output is the gross value. A switch between Gross and Net
has no influence to the output current.

There is no need to make a setting (done by HBM default settings).

22 Alibi and calibration memory

The WE2107 is equipped with a large EEPROM in which to store the legal-for-trade parame-
ters. Each time there is a printout, this memory also stores the most important information of
the print protocol (alibi memory, only if the legal for trade switch is set to
LEGAL = OIML / NTEP).

The time and clock has to be set before storing parameter or printing (see Sections 8.5.6
(page 50) and 15 (page 82)).

WE2107 HBM
114 Calibration memory

22.1 Calibration memory

The calibration memory contains up to 32 records of the last adjustment data (legal-for-trade
parameters):

Parameters Menu item in the ADJ menu


Legal-for-trade counter InFo \ CALC
Calibration date -
Calibration time -
Legal for trade ScALE \ LEGAL
Factory characteristic curve, zero -
Factory characteristic curve, full
scale -
Scale characteristic curve, initial
load ZEro
Scale characteristic curve, full scale SPAn
Linearization, point 1 diSP1
Linearization, point 1 VAL1
Linearization, point 2 diSP2
Linearization, point 2 VAL2
Max. capacity CAP
Grav. acceleration, calibration site EA_CL
Grav. acceleration, installation site EA_CU
Partial load weight CAL
Unit UnIt
Initial zero setting AZEro
Zero tracking ZtrAc
Motion detection StiLL
Increment rES
Decimal point Point
Multi-range, switch point 1 rAnG1
Multi-range, switch point 2 rAnG2

Each time there is a new adjustment, a new record is written to the EEPROM.

It is possible to read this information with the WE2107 panel program. A special read com-
mand is needed for access to these records within the EEPROM.

Set nb. 0 is used as HBM’s default setting. The sets 1…32 are used for storing customers
parameters.

HBM WE2107
Alibi memory 115

22.2 Alibi memory

The alibi memory contains up to 8,000 records of the last printouts. A record contains the fol-
lowing data:

 print number

 date

 time

 gross value

 tare value

 unit

 decimal point

The entire memory is organized as a FIFO memory (First in / First out). Each time there is a
printout (apart from a parameter printout), a new data record is stored (valid only if legal for
trade switch is set to LEGAL = OIML/NTEP).

It is possible to read this information with the WE2107 panel program. A special read com-
mand is needed for access to these records within the EEPROM.

This function is useful, as it allows you to compare a printed sheet with this information.

23 Parameter factory settings

When the WE2107 is delivered, it comes with specific factory settings:

 The internal factory characteristic curve is adjusted to 0 and 2 mV/V

 The (5-digit) production number is entered

As the WE2107 has undergone certain tests during production, the following information can
deviate from zero:

 Legal-for-trade counter („InFo  VAL  CALC“ menu)

 ADC overflow counter („InFo  VAL  AdC“ menu)

 Sensor overflow counter („InFo  VAL  SEnS“ menu)

WE2107 HBM
116 Parameter factory settings

Parameters Default value Explanation


Limit values 1...4 deactivated
Dosing time parameters 0 deactivated
Filter mode 0 Standard filter
Filter 4 1 Hz
Manual tare value 0 deactivated
Reference number of pieces 0 Counting scale deactivated
COM1, address 31
COM1, baud rate 9600
COM1, parity bit even
COM2, function OFF deactivated
COM2, baud rate 9600
COM2 parity bit even
Printing, ESC sequences 0 deactivated
Digital inputs IN1/2 OFF no function
Function keys F1/2 OFF no function
Basic scale function Standard non-automatic scale
Menu access 4 not restricted
Legal-for-trade operation OFF deactivated
Unit OFF no unit of measurement
Initial zero setting OFF deactivated
Zero tracking OFF deactivated
Standstill monitoring OFF deactivated
Increment 1d
Decimal point 0 right
Max. capacity 6000
Multi-range scale 0 deactivated
Calibration weight 6000 Max. capacity adjustment
Gravitational acceleration correction 9.8102 deactivated
Scale characteristic curve, zero 0.0000 mV/V
Scale char. curve, nom. value 2.0000 mV/V
Linearization deactivated

When restoring to the factory settings („F_AdJ  dEFLt“ menu), the parameters described
above are set to their default values.

HBM WE2107
Monitoring functions and error messages 117

24 Monitoring functions and error messages

24.1 Monitoring functions

The following monitoring functions are implemented for load cell connection:

 Detecting an open sensor input

 Monitoring the excitation voltage (nominal value 5 V, error if <3 V)

 Sensor input signal exceeds the range -160 %…+160 % of the maximum capacity (CAP)

There are also other monitoring functions available:

 Short-circuit of one or more digital outputs

 ADC overflow

 Error when communicating with the EEPROM (parameter storage)

 External supply voltage too low

 Internal supply voltage too low

Error message display:

To indicate an error, [Erxxx] appears on the display for 3 s (xxx is the error code). The last
two errors can also be read in the parameter menu („InFo”).

Error message Meaning Remedy


Measured value above the Reduce scale loading. Check set
max. display range (depend- max. capacity: CAP parameter in
(marks above) ing on the set scale standard) „AdJ“ menu.
Error code =36
Measured value below the For net display: Change over to
min. display range (depending gross, zero balance or possibly
(marks below) on the set scale standard) readjusting the scale
Error code = 38
(marks middle) Open load cell signal input Check load cell connection
Error code = 68
tilt External tilt sensor became Reduce tilt of the whole scale.
active.

WE2107 HBM
118 Error messages

24.2 Error messages

The error code is subdivided into different sections:

 hardware errors

 load cell errors

 parameter errors

 communication errors

Hardware errors:

Error code Description Recovery


128 several hardware errors simultaneously
129 internal EEPROM  repair
130 external EEPROM  repair
131 ADC overflow  repair
132 ADC underflow  repair
133 external supply voltage too low for analog check external voltage sup-
output (4…20 mA) ply
134 digital output overload eliminate short-circuit
135 internal supply voltage too low  repair

Load cell errors:

Error code Description Recovery


64 several load cell errors simultaneously
65 input signal > 160 % (> 3.2 mV/V) check load cell / connection
66 input signal < -160 % (< -3.2 mV/V) check load cell / connection
67 excitation voltage too small (< 3V) check load cell / connection

HBM WE2107
Error messages 119

Parameter errors:

Error code Description Recovery


32 several errors simultaneously
33 SFA – SZA < 2000 d (10 %), internal fac-  repair
tory characteristic curve too sensitive
34 LWT – LDW < 2000 d, scale characteristic new scale adjustment
curve too sensitive
35 faulty linearization parameter, check parameter,
LIN1 > LIN2 or LIM1 > LIM2 Section 11 (page 71)
36 gross value overflow reduce load
37 faulty linearization adjustment repeat, Section 11
38 gross value underflow set to zero, re-adjust scale
39 faulty initial zero setting ( outside range or do not load scale before
no standstill) switching on
40 faulty zeroing check steadiness of meas-
ured value (poss. set a
higher filter), new scale ad-
justment
41 faulty taring check steadiness of meas-
ured value (poss. set a
higher filter),
42 dosing time exceeded check flow of material when
dosing
43 dosing start weight too high empty scale beforehand
44 tank filling too low (not enough material for top up with material
next batch)
45 cumulative weight overflow use print function to clear
sum (Prt4 or 6, see Section
15.5, page 85)
46 Printing failed No stand still within 5s, print
command cleared

WE2107 HBM
120 Maintenance and cleaning

Communication errors:

Error code Description Recovery


16 several errors simultaneously
17 input parameter outside input range see Description Part 2
18 unknown command
19 incorrect password (DPW command) see Description Part 2
20 write-protected parameter legal-for-trade application ac-
tivated
21 print time timeout Check status of the printer
22 Legal-for-trade counter overflow (TCR  repair
command)
23 COM1 parity / framing error check COM interface setting

25 Maintenance and cleaning

Please note the following points when cleaning the housing:

 Before cleaning, disconnect the device from the power supply.

 Clean the housing with a soft, slightly damp (not wet!) cloth. Under no circumstances use
cleaners that contain scouring agents or solvents, as these can attack the front panel la-
beling and the display!

The WE2107 contains a battery (type: CR2032, lithium, not rechargeable), to back up the in-
tegrated real-time clock. Plese change the battery in case of service or recalibration.

At normal ambient temperatures (-10...+40 °C), the battery will last for about 3 years .

HBM WE2107
Maintenance and cleaning 121

To replace the battery, proceed as follows:

 Disconnect the WE from the voltage supply

 Open the housing

 Remove the old battery and dispose of it in an environmentally sound manner

 Insert the new battery (positive pole at the top)

 Close the device

 Set the date and time (see Sections 8.5.6 (page 50) and 15 (page 82))

WE2107 HBM
122 Mechanical dimensions and mounting information

26 Mechanical dimensions and mounting information

26.1 WE2107 dimensions (plastic housing, ABS)

G/N >T<

F1 F2

WE2107

Fig. 26.1-1: WE2107 dimensions (plastic housing, ABS)

HBM WE2107
WE2107M dimensions (stainless steel front panel) 123

26.2 WE2107M dimensions (stainless steel front panel)

Fig. 26.2-1: WE2107M dimensions (stainless steel front panel)

WE2107 HBM
124 Wall mounting (WE2107, plastic housing)

26.3 Wall mounting (WE2107, plastic housing)

The housing of the WE2107 is designed to allow it to be fitted to the wall without the mount-
ing elements being visible. The assembled device must be positioned and locked in place as
shown in Figure 26.3-2. As the wall bolts are not visible, the assembly base of the housing
has sloping guides so that the bolt position can be determined by touch.

Two bolts are required (countersunk head bolts included among the items supplied) with an
86 mm gap. With this type of assembly, the bolts are locked in place to secure the housing
and prevent the forces that occur in everyday use from lifting it off. Using one of the following
types of bolt is a prerequisite:

 cylinder head bolts, 4 mm diameter shaft, without thread.

 countersunk head bolts, diameter below the head max. 3.5 mm. When mounting with
plugs, suitable bolts include 4.0  50 mm chipboard bolts, with the thread finishing about
10 mm below the head.

Please make sure that the bolt heads are the correct distance from the wall (in mm):

Fig. 26.3-1: Wall mounting – bolt head distances

HBM WE2107
Wall mounting (WE2107, plastic housing) 125

Fig. 26.3-2: Movement sequence for wall mounting

WE2107 HBM
126 Mounting on a stand (WE2107 in plastic housing)

26.4 Mounting on a stand (WE2107 in plastic housing)

Free-standing scales can be mounted on a stand. This must have a plate with four holes as
shown in Figure 26.4-1 for attaching the WE2107. If the design allows, the cables can be
routed invisibly inside the stand. To make it more stable, the plate should fit in the space be-
tween the rubber feet, or these should be removed.

Hole for cabling

Fig. 26.4-1: Mounting on a stand – attaching the WE2107

Take the following steps to mount the device:

1. Remove the mounting base from the back of the device by loosening the two bolts.

2. Attach the mounting base to the stand plate with the four M4 bolts.

3. Run the cables through the glands and connect them to the electronics.

4. Close the two halves of the housing and join them together with the two bolts. Pull the
cables a little way out of the glands.

5. Attach the closed housing to the mounting plate with the two bolts. If applicable, run the
cables into the conduit inside the stand.

HBM WE2107
Using as a desktop device (WE2107 in plastic housing) 127

26.5 Using as a desktop device (WE2107 in plastic


housing)

The WE2107 is equipped with four rubber feet to allow it to be located on horizontal sur-
faces. These generally ensure that it stays securely in place and stop it sliding away when
the keys are operated.

It is also possible to attach it in the same way as for wall-mounting. If there is access to the
mounting surface from underneath, the holes for the stand mounting can also be used. If you
leave the feet on the device for this, make sure that you do not over-tighten the bolts and
warp the mounting base.

To tilt the control panel towards the user, fit the mounting base with the curved part upward.

26.6 Panel mounting (WE2107M with stainless steel


front panel)

The device is mounted in a panel with six bolts.


See Section 26.2 (page 123).

The IP65 degree of protection for the WE2107M type only applies to the front!

WE2107 HBM
128 Sealing / legal-for-trade capability

26.7 Sealing / legal-for-trade capability

The weighing indicators must be labeled and sealed in accordance with the scale applica-
tion. Different labeling strips are included for use as a Class III and IIII non-automatic scale.

The labeling strip must contain at least the following data:


Max maximum scale loading

Min minimum scale loading

e minimum verification interval

Typ scale name

S.N. individual scale serial number

In the case of legal-for-trade scales, verification must be performed by a nominated station,


in accordance with current national laws. The sealing and calibration labels must be attached
in accordance with the authorization.

26.8 Notes on the achievable degree of protection

Note that the housing can only be guaranteed to be leak-proof if:

 the opening for the calibration pushbutton and the labeling strip on the front of the device
are sealed (by a calibration label or by the enclosed adhesive label).

 all the glands are tight and round cables of a suitable diameter have been used.

 any glands that have not been used are sealed with the enclosed blanking plugs.

 the two halves of the housing fit properly.

HBM WE2107
Specifications 129

27 Specifications

Property Unit Range


Type WE2107, WE2107M
Accuracy
OIML R76, Class III or IIII d=e 6000
Multi-range applications d=e 2  3000, 3  2000
Sensitivity µV / e 0.8
Load cell connection 6-wire connection
Excitation voltage VDC 5
minimum resistance  58
maximum resistance  2000
Number of load cells (700 ) 1...8
Number of load cells (350 ) 1...6
Nominal input signal mV / V 2.0
Maximum input signal mV / V 3.2
Maximum cable length m 100
ADC
Resolution Bit 24
Maximum data transfer rate /s 200
Display
LCD with backlighting
and status symbols 5 digits
Character height mm 20
Output rate /s 5
Keys
Number 4
Function keys 2
Analog output mA 4...20
Burden  100…500
Resolution bits 10
Resolution / d µA 78

WE2107 HBM
130 Specifications

Property Unit Range


Type WE2107, WE2107M
Digital I/O
Number of digital inputs 2
Input voltage IN1/2, Low V 0...1.0
Input voltage IN1/2, High V 3...30
Input resistance IN1/2 k 10
Number of digital outputs 4
Type High side switch
max. output current / output A 0.6
Voltage supply, outputs V 12...30, 24 nominal
Outputs are protected against short-
circuits
Serial interface (COM1)
Baud rate bd 1200,...,38400
Parity bit none / even
Data bits bits 8
Stop bit bits 1
Type for WE2107 RS232
RS232, signals RxD, TxD, GND
max. cable length, RS232 m 25
Type for WE2107M RS485 (2-wire)
RS485, 2-wire, signals TRxA, TRxB
max. cable length, RS485 m 500
Voltage supply UB
Range
(without connected analog
output) VDC 12...30, 24 nominal
Range (with analog output) VDC 18...30, 24 nominal
Power consumption W 6
Current (with 8 load cells) mA 300
Peak current on startup mA 450

HBM WE2107
Specifications 131

Property Unit Range


Type WE2107, WE2107M
Ambient conditions
Temperature range
nominal °C -10...+50
extended °C -20...+60
storage °C -40...+85
relative humidity, non-condensing
in operation % 20...85
storage % 10...90
Housing, WE2107
Degree of protection to EN60529
(IEC529) IP65
Material ABS, halogen-free
Dimensions (W  H  D) mm 205  124  72
Weight, approx. kg 1
Connections 4
Connection, cable diameter mm 5…7
Housing, WE2107M
Degree of protection to EN60529
(IEC529) only for the front IP65
Material (front) stainless steel
Dimensions (W  H  D) mm 200  140  28
Weight, approx. kg 1

The WE2107 is not sensitive to HF irradiation and conducted interference in accordance with
OIMLR76, EN45501(1992) and EN61326-1(1997),+A1(1998) and EN61326-1,chart. 4..

WE2107 HBM
132

HBM WE2107
Index 133

Index

A
Adjustment................................................................................................................................................59, 67, 72
Adjustment without a calibration weight ............................................................................................................ 67
Alibi memory...............................................................................................................................................113, 115
Analog output ...............................................................................................................................................25, 113

B
Basic function ...................................................................................................................................................... 57
Basic scale functions ......................................................................................................................................31, 73
Batching .......................................................................................................................................................99, 100

C
Cable entry .......................................................................................................................................................... 21
Cable preparation ................................................................................................................................................ 22
Calibration memory.....................................................................................................................................113, 114
Calibration menu.................................................................................................................................................. 28
Calibration weight .....................................................................................................................................65, 66, 67
Characteristic curve ............................................................................................................................................. 68
Cleaning .............................................................................................................................................................120
COM2.............................................................................................................................................................82, 91
Activating COM2 .............................................................................................................................................. 91
Commissioning .................................................................................................................................................... 17
Communication errors.........................................................................................................................................120
Communications port ........................................................................................................................................... 47
Settings for the communications port ................................................................................................................ 47
Control functions.................................................................................................................................................. 28
Counting function................................................................................................................................................. 46
Counting scale..................................................................................................................................................... 79
Activating the counting scale control functions .................................................................................................. 79
Counting scale control functions........................................................................................................................... 79
Counting scale function...................................................................................................................................79, 81

D
Date..................................................................................................................................................................... 89
Degree of protection ...........................................................................................................................................128
Desktop device ...................................................................................................................................................127
Device view ......................................................................................................................................................... 28

WE2107 HBM
134 Index

Digital inputs......................................................................................................................................... 94, 101, 106


Function of the digital inputs ............................................................................................................................. 94
Digital inputs/outputs...................................................................................................................................101, 106
Digital outputs............................................................................................................................... 97, 101, 106, 111
Function of the digital outputs ........................................................................................................................... 97
Display ...........................................................................................................................................................29, 39
Display functions.................................................................................................................................................. 28
Display illumination .............................................................................................................................................. 31
Dosing cycle ....................................................................................................................................... 103, 108, 112
Dual-range scale.................................................................................................................................................. 69

E
Electrical connections .......................................................................................................................................... 21
Electrical properties ............................................................................................................................................. 96
Emptying function .......................................................................................................................................110, 112
Error displays....................................................................................................................................................... 34
Error messages ..................................................................................................................................................118
Communication errors .....................................................................................................................................120
Hardware errors ..............................................................................................................................................118
Load cell errors ...............................................................................................................................................118
Parameter errors .............................................................................................................................................119
External operator controls .................................................................................................................................... 35

F
Factory settings ................................................................................................................................................... 62
Restoring factory settings ................................................................................................................................. 62
Fault effect........................................................................................................................................................... 69
Features .............................................................................................................................................................. 14
FILL1 ..................................................................................................................................................................100
Digital inputs/outputs .......................................................................................................................................101
Parameter .......................................................................................................................................................101
FILL2 ..................................................................................................................................................................105
Emptying function............................................................................................................................................110
Parameters .....................................................................................................................................................106
Tank filling.......................................................................................................................................................109
FILL3 ..................................................................................................................................................................111
Digital outputs .................................................................................................................................................111
Emptying function............................................................................................................................................112
Paramters .......................................................................................................................................................111
Portion weighing..............................................................................................................................................112
Tank filling.......................................................................................................................................................112
Tank weighing .................................................................................................................................................111

HBM WE2107
Index 135

Filter selection ..................................................................................................................................................... 63


Filter settings ....................................................................................................................................................... 46
Formatting ........................................................................................................................................................... 86
Function............................................................................................................................................................... 97
Function keys ...................................................................................................................................................... 35
Functions............................................................................................................................................................. 77
Functions of keys F1 and F2............................................................................................................................. 77

G
Gravitational acceleration..................................................................................................................................... 69
Gravitational acceleration factor........................................................................................................................ 70
Gross/net selection .............................................................................................................................................. 32

H
Hardware errors..................................................................................................................................................118

I
Initial zero setting................................................................................................................................................. 34
Input function ..................................................................................................................................................95, 96
Input function scale tilted .................................................................................................................................. 95
Input function parameter lock............................................................................................................................ 96
Input function printing ....................................................................................................................................... 95
input function taring .......................................................................................................................................... 95
Installation location .............................................................................................................................................. 69
Interface .............................................................................................................................................................. 91
Interface for a second display ........................................................................................................................... 91
Interfaces............................................................................................................................................................. 26

K
Keys .................................................................................................................................................................... 29
Keys F1 and F2 ................................................................................................................................................... 77
Function of keys F1 and F2 .............................................................................................................................. 52

L
Legal-for-trade applications.................................................................................................................................. 73
Legal-for-trade capability.....................................................................................................................................128
Legal-for-trade operation...................................................................................................................................... 57
Level assignment................................................................................................................................................. 96

WE2107 HBM
136 Index

Limit value switches ........................................................................................................................................44, 98


Limit values.......................................................................................................................................................... 98
Parameters for the limit value switches ............................................................................................................. 98
Linearization ........................................................................................................................................................ 71
Linearization method ........................................................................................................................................ 71
Linking the WE2107 to the printer ........................................................................................................................ 83
Load cell connection ............................................................................................................................................ 23
Load cell errors...................................................................................................................................................118
Load cell sensitivity.............................................................................................................................................. 68

M
Main menu........................................................................................................................................................... 37
Maintenance .......................................................................................................................................................120
Manual tare function ............................................................................................................................................ 33
Manual tare value ...........................................................................................................................................33, 46
Manufacturer's notes............................................................................................................................................ 13
Max. capacity adjustment..................................................................................................................................... 65
Max. capacity adjustment at calibration weight.................................................................................................. 65
Maximum load cell capacity ................................................................................................................................. 68
Maximum scale capacity ...................................................................................................................................... 68
Measurement function.......................................................................................................................................... 40
Mechanical construction....................................................................................................................................... 15
Mechanical dimensions.......................................................................................................................................122
Menu access selection......................................................................................................................................... 57
Menu functions .................................................................................................................................................... 36
Menu structure..................................................................................................................................................... 42
Monitoring functions............................................................................................................................................117
Mounting information ..........................................................................................................................................122
Multi-range scale ................................................................................................................................................. 69

N
Nominal value...................................................................................................................................................... 68

O
Operating voltage ................................................................................................................................................ 24
Operator controls ................................................................................................................................................. 29

HBM WE2107
Index 137

P
Parameter.....................................................................................................................................................74, 115
ACCES paramter.............................................................................................................................................. 74
Funct parameter............................................................................................................................................... 74
Parameter factory settings...............................................................................................................................115
Parameter errors.................................................................................................................................................119
Parameter factory settings ..................................................................................................................................115
Parameter lock..................................................................................................................................................... 96
Parameter menu .................................................................................................................................................. 36
Calling the parameter menu.............................................................................................................................. 36
Main menu ....................................................................................................................................................... 37
Menu functions................................................................................................................................................. 36
Navigation in level 3 ......................................................................................................................................... 39
Navigation in levels 1 and 2.............................................................................................................................. 38
Navigation in the parameter menu .................................................................................................................... 38
Parameter selection.......................................................................................................................................... 39
Parameters................................................................................................................................... 98, 101, 106, 111
ACCESS parameter ......................................................................................................................................... 58
Counting scale function .................................................................................................................................... 47
Dosing parameters ........................................................................................................................................... 44
Filling parameters............................................................................................................................................. 44
Funct parameter............................................................................................................................................... 57
LEGAL parameter ............................................................................................................................................ 58
Parameter display ............................................................................................................................................ 39
Parameter input................................................................................................................................................ 40
Partial calibration ................................................................................................................................................. 66
Partial load adjustment......................................................................................................................................... 66
Partial load adjustment with the calibration weight ............................................................................................ 66
Plastic housing.................................................................................................................................... 124, 126, 127
Plastic housing, ABS...........................................................................................................................................122
Portion weighing ................................................................................................................................. 100, 108, 112
Print
Starting Printing................................................................................................................................................ 43
Print function........................................................................................................................................................ 82
Activating COM2 for the print function............................................................................................................... 82
Print protocol ..................................................................................................................................................43, 84
Print protocol selection ..................................................................................................................................... 84
Print protocol settings
Settings for the print protocol ............................................................................................................................ 50
Print protocols...................................................................................................................................................... 85
Printing ................................................................................................................................................................ 95
Starting printing ................................................................................................................................................ 84

WE2107 HBM
138 Index

Printout................................................................................................................................................................ 86
Formatting the printout ..................................................................................................................................... 86
Process input ....................................................................................................................................................... 25
Process outputs ................................................................................................................................................... 24

R
Real-time clock
Adjusting the real-time clock............................................................................................................................. 50
Reference measurement...................................................................................................................................... 79

S
Scale adjustment ................................................................................................................................................. 64
Prerequisites for adjustment ............................................................................................................................. 64
Scale function
Switching the counting scale function on and off ............................................................................................... 81
Scale tilted........................................................................................................................................................... 95
Sealing ...............................................................................................................................................................128
Second display ...............................................................................................................................................91, 92
Linking the WE2107 to the second display........................................................................................................ 92
Select .................................................................................................................................................................. 39
Setting ................................................................................................................................................................. 59
Setting the date and time ..................................................................................................................................... 89
Single-range scale ............................................................................................................................................... 69
Specifications .....................................................................................................................................................129
Stainless steel front panel ...........................................................................................................................123, 127
Standard method ................................................................................................................................................. 65
Standstill recognition............................................................................................................................................ 35
Starting................................................................................................................................................................ 84
Starting printing.................................................................................................................................................... 84
Sub-menu............................................................................................................................................................ 42
Summation function ............................................................................................................................................. 90
Switching off the device ....................................................................................................................................... 62
Switching on and off........................................................................................................................................32, 81

T
Tank filling ..................................................................................................................................................109, 112
Tank weighing ...................................................................................................................................... 99, 105, 111
Taring .............................................................................................................................................................33, 95

HBM WE2107
Index 139

Telegram ............................................................................................................................................................. 93
Selecting telegram content ............................................................................................................................... 93
Test functions ...................................................................................................................................................... 56
Time .................................................................................................................................................................... 89
True zero ............................................................................................................................................................. 30

U
Use...................................................................................................................................................................... 13

W
Wall mounting WE2107.......................................................................................................................................124
WE2107............................................................................................................................................................... 15
Mounting on a stand........................................................................................................................................126
Using as a desktop device...............................................................................................................................127
Wall mounting WE2107 ...................................................................................................................................124
WE2107 dimensions........................................................................................................................................122
WE2107M............................................................................................................................................................ 16
Panel mounting ...............................................................................................................................................127
WE2107M dimensions.....................................................................................................................................123
Weighing range.................................................................................................................................................... 68

Z
Zero value ........................................................................................................................................................... 67

WE2107 HBM
Modifications reserved. Hottinger Baldwin Messtechnik GmbH
All details describe our products in general form only.
They are not to be understood as express warranty
and do not constitute any liability whatsoever. Postfach 100151 D-64201 Darmstadt
Im Tiefen See 45 D-64293 Darmstadt
Tel.: +49/6151/803-0 Fax: +49/6151/8039100
I1866-1.1 en E-mail: support@hbm.com · www.hbm.com

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