PROJECT NO.

PO. 4500098732 / 10 / 01.01.2018

PROJECT TITLE

Supply of PF Process Calculation Spreadsheet (Excel

Forma)
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H E
DOCUMENT TITLE

Line Sizing Calculation E

S
P L For Two-Phase Services

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SA

DATE REV. REASON FOR REVISION PREP. CHKD. APPD. APPD.

DOC. NO. CEPL-PC-001-CA-004 PAGE 1 OF 15 REV. 0

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)
BASIS

Calculation Objective

Calculation Basis

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Calculation Methodology

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Assumptions

Software used

Conclusions

References

Attachments
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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

SCHEMATIC:

Pipe1 Pipe2 Pipe3 Pipe4 Pipe5

This spreadsheet provides the sizing calculations for maximum 5 pipe segments. However, if the system contains less than 5 segments, unwanted
pipe segments can be ignored.
LINE NO.
P&ID NO.

LINE DESCRIPTION

T 30 oC Operating temperature

E T
E
P 7 kg/cm2g Operating pressure
c 125 Empirical constant for erosional velocity (100 & 125 for continuous & intermittent service

H
respectively)

LIQUID PHASE FLUID

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L
QL 1000 kg/h Liquid flow rate

P
ρL 859.1 kg/m3 Liquid density
μL 0.5099 cP Liquid viscosity

M
ϒ 27.09 dyne/cm Gas/Liquid surface tension

SA
GAS PHASE FLUID
QG 2.273 Actual m3/h Gas flow rate
μG 1.91E-02 cP Gas viscosity
M 29.6 kg/kmol Gas molecular weight
Z 0.9956 Gas compressibility factor

TNTP 20 oC Temperature at NTP conditions

PNTP 1 atm Pressure at NTP conditions
3
ρNTP 1.234 kg/m Gas density at NTP conditions
o
TSTP 0 C Temperature at STP conditions
PSTP 0.987 atm Pressure at STP conditions
ρSTP 1.307 kg/m3 Gas density at STP conditions

Pipe segment number Pipe1 Pipe2 Pipe3 Pipe4 Pipe5

θ, Pipe inclination angle with horizontal, degree 0 0 0 0 0
Flow direction Uphill Uphill Uphill Uphill Uphill
PIPE SPEC. ϵ, Pipe roughness, mm 0.2590 0.2590 0.2590 0.2590 0.2590
Nominal diameter, inch 2.0 2.0 2.0 2.0 2.0
Schedule STD STD STD STD STD
Inside diameter, mm 52.48 52.48 52.48 52.48 52.48
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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

Qty (nos.)
Check valve (Swing)
Equi. Length, m - - - - -
Qty (nos.)
Check valve (Ball or piston)
Equi. Length, m - - - - -
Qty (nos.)
Butterfly valve
Equi. Length, m - - - - -
Qty (nos.)
Plug valve

T
Equi. Length, m - - - - -

E
Qty (nos.)
Globe valve (Straight pattern)

E
Equi. Length, m - - - - -
VALVES
Qty (nos.)

H
Globe valve (Y- pattern)
Equi. Length, m - - - - -

Globe valve (Angle- pattern)

E S
Qty (nos.)
Equi. Length, m - - - - -

L
Qty (nos.)
Ball valve

P
Equi. Length, m - - - - -
Qty (nos.)

M
Gate valve (std. bore)
Equi. Length, m - - - - -

SA
Qty (nos.)
Gate valve (reduced bore)
Equi. Length, m - - - - -

Qty (nos.)
Elbow std. 45°
Equi. Length, m - - - - -
Qty (nos.)
Elbow std. 90°
Equi. Length, m - - - - -
Qty (nos.)
Tee straight through
Equi. Length, m - - - - -
Qty (nos.)
Tee through outlet
Equi. Length, m - - - - -
FITTINGS
Qty (nos.)
Std. reducer 1/2
Equi. Length, m - - - - -
Qty (nos.)
Std. reducer 3/4
Equi. Length, m - - - - -
Qty (nos.)
Std. enlargement 1/2
Equi. Length, m - - - - -
Qty (nos.)
Std. enlargement 3/4
Equi. Length, m - - - - -
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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

Qty (nos.)
Outlet nozzle
Equi. Length, m - - - - -
MISC.
Qty (nos.)
Strainer
Equi. Length, m - - - - -

User specified equivalent length, m

LENGTHS Straight length, m 100.00 100.00 100.00 100.00 100.00
Equivalent length, m - - - - -

CALCULATION BASIS / EQUATIONS:

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E
Please refer attachment 1.

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VELOCITY CRITERIA:

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Minimum allowable velocity shall be 1 m/s, as per Design Basis Memorandum.
1

L E
Maximum allowable velocity shall be 10 m/s, as per Design Basis Memorandum.

PRESSURE DROP CRITERIA:

M P
SA
Maximum allowable pressure drop shall be 1.5 m per 1000 m pipe length, as per Design Basis Memorandum.
1

RESULTS:
Pipe segment number Pipe1 Pipe2 Pipe3 Pipe4 Pipe5
Total pipe length (including equivalent length, m) 100.00 100.00 100.00 100.00 100.00
Gas temperature, oC 30.00 29.89 29.84 29.79 29.74
3
Gas density, kg/m 9.40 9.37 9.36 9.35 9.34
Liquid density, kg/m3 (Constant liquid density is considered) 859.10 859.10 859.10 859.10 859.10
Gas flow rate, Actual m3/s 0.0006 0.0006 0.00 0.00 0.00
3
Liquid flow rate, m /s 0.0003 0.0003 0.0003 0.0003 0.0003
Gas mass flow, kg/s 0.01 0.01 0.01 0.01 0.01
Liquid mass flow, kg/s 0.28 0.28 0.28 0.28 0.28
Total mass flow, kg/s 0.28 0.28 0.28 0.28 0.28
3
Average mixture density, kg/m 297.17 296.59 296.35 296.11 295.87
Average mixture viscosity, Pa.s 0.000185 0.000185 0.000185 0.000185 0.000185
Mixture velocity, m/s 0.44 0.29 0.29 0.29 0.29
Ve, Erosional velocity, m/s (As per API 14E) 7.2 6.6 6.6 6.6 6.6
Frm, Froude number of mixture 0.38 0.17 0.17 0.17 0.17
CL, No slip liquid holdup 0.339 0.338 0.338 0.337 0.337
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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

Pipe segment number Pipe1 Pipe2 Pipe3 Pipe4 Pipe5

Transition lines for correlation:
L1 227.87 227.73 227.68 227.62 227.57
L2 0.0134 0.0135 0.0135 0.0135 0.0135
L3 0.4815 0.4828 0.4834 0.4840 0.4845
L4 736.79 746.53 750.59 754.68 758.81
Flow regime Transition Transition Transition Transition Transition
Vsl, no slip liquid velocity, m/s 0.15 0.15 0.15 0.15 0.15
Vsg, no slip gas velocity, m/s 0.29 0.29 0.29 0.29 0.29
NW, Liquid velocity number 1.13 1.13 1.13 1.13 1.13

T
β, correction factor 0.000 0 0.000 0.000 0.000
B(θ), correction factor 1.00 1.00 1.00 1.00 1.00

E
EL(0), liquid hold up for horizontal flow 0.514 0.615 0.615 0.614 0.614

E
EL(θ), actual liquid hold up 0.51 0.62 0.61 0.61 0.61
Corrected mixture density, kg/m3 446.45 532.18 531.81 531.44 531.06

pipe, Pa

SH
∆PHH, Pressure drop due to hydrostatic head of vertical component of
0.0 0.0 0.0 0.0 0.0

E
ReNS, no slip Reynolds number 37136 24626 24654 24682 24710

L
y 1.28 0.89 0.89 0.89 0.89
S 0.36 0.27 0.27 0.27 0.27

P
fNS, no slip Fanning friction factor 0.0082 0.0084 0.0084 0.0084 0.0084

M
fTP, two phase Fanning friction factor 0.0117 0.0110 0.0110 0.0110 0.0110
∆Pf, Pressure drop due to friction, Pa 2587 1066 1067 1069 1070

SA
Ek, Pressure drop correction factor due to acceleration 0.0105 0.0084 0.0084 0.0084 0.0084
∆PTotal, Total pressure drop, Pa 2615 1075 1076 1078 1079
hf, m water column 0.27 0.11 0.11 0.11 0.11
hf, bar 0.03 0.01 0.01 0.01 0.01
hf, psi 0.38 0.16 0.16 0.16 0.16
Inlet pressure, barg 6.86 6.84 6.83 6.82 6.81
Outlet pressure, barg 6.84 6.83 6.82 6.81 6.80
Inlet pressure, kg/cm2g 7.00 6.97 6.96 6.95 6.94
2
Outlet pressure, kg/cm g 6.97 6.96 6.95 6.94 6.93
Inlet pressure, psig 99.54 99.16 99.00 98.85 98.69
Outlet pressure, psig 99.16 99.00 98.85 98.69 98.53
Pressure drop per 1000 m, m H2O 0.03 0.01 0.01 0.01 0.01

Total
pressure 0.1 kg/cm2 0.1 bar 1.00 psi 6.9 kPa 0.7 m H2O
drop

CONCLUSIONS:
1 Pipe size considered is adequate w.r.to velocity criteria.
2 Pipe size considered is adequate w.r.to pressure drop criteria.

REMARKS
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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

ATTACHMENT 1: CALCULATION BASIS / EQUATIONS

Reference:
http://www.fekete.com/SAN/TheoryAndEquations/HarmonyTheoryEquations/Content/HTML_Files/Refer
ence_Material/Calculations_and_Correlations/Pressure_Loss_Calculations.htm

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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PROJECT TITLE Supply of PF Process Calculation Spreadsheet (Excel Forma)

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