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Anti-Collision Light Systems Installation and Service Manual JANUARY, 2007

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0% found this document useful (0 votes)
742 views52 pages

Anti-Collision Light Systems Installation and Service Manual JANUARY, 2007

Uploaded by

johnnys
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ANTI-COLLISION LIGHT SYSTEMS

INSTALLATION AND SERVICE MANUAL


JANUARY, 2007
Approved under
STC SA6NE
STC SA21NE
STC SA615EA
STC SA800EA

ENGINEERING COMPANY, INC.


ROUTE 145, CHESTER, CT 06412-0684
PHONE: (860) 526-9504
FAX: (860) 526-2009
www.whelen.com

© 2007 Whelen Engineering Company, Inc. Document #05131A


WHELEN ENGINEERING COMPANY, INC.
ROUTE 145, CHESTER, CT 06412-0684
PHONE: (860) 526-9504 ● FAX: (860) 526-2009
To view our products and contact us,
visit Whelen at www.whelen.com or
we can be emailed at aviation@whelen.com
Welcome to Whelen Whelen Corporate Headquarters and Chester Airport

Office: Jeff , Sharon, Fred, and Jessica Jim and Dennis, Whelen Corporate Pilots Whelen’s Corporate Jet

Computer Aided Design Engineering Testing and Quality Assurance Manufacturing Facilities

Making the Finest Aviation Lighting Products For all your Aviation Warning Lighting applications Designed and Manufactured in the U.S.A.
Police Fire Sirens

Tow E.M.T. D.O.T. Industrial

Whelen manufacturers a full line of Warning Products

Table of Contents
Page 2 Table of Contents/Company Information Page 16-26 Strobe Lighthead Assemblies
Page 3 Strobe System Requirements Page 16-17 A470A Series
Page 4 Aircraft Not Specifically Mentioned Page 16-17 A450 Series, H102 & H103 Series
on the Eligibility List Page 18-19 A650PG/PR Series
Page 5 Strobe System Wiring Page 20 A610/A612 Series
Page 6 Strobe Power Supply Installation Page 21 A625 Series
Page 7-9 Strobe Power Supplies Page 22-23 A500A Series
Page 7 HDACF Page 24-25 A600 PG/PR Series
Page 8 A490ATSC Page 26 A650 Series
Page 9 A490TCF Page 27 Strobe Power Supply Replacement Cross
Page 9 A490TCCF Reference Listing
Page 10-13 Self Contained Light Assemblies Page 28 Continued Airworthiness Flow Chart
Page 10, 11 70900 Series Page 29-30 Strobe System Troubleshooting
Page 12, 13 71055 Series Page 31-32 Parts Breakdown
Page 14, 15 HRCFA Series Page 33-49 Appendix A
Page 14, 15 SACFA Series Page 50 Notes

2 Document #05131A
INTRODUCTION TO WHELEN ANTI-COLLISION STROBE LIGHTING POSITION LIGHTS AND ANTI-COLLISION LIGHT
SYSTEMS, STC SA800EA/STC SA615EA/STC SA6NE/ DISTRIBUTION PATTERNS REQUIREMENTS
STC SA21NE 360º +75º
+30º +30º
Whelen’s Anti-Collision Strobe Light Systems are approved under STC
SA615EA, STC SA800EA, STC SA6NE, and STC SA21NE, manufactured under
PMA as an approved anti-collision light for all aircraft, when installation is
accomplished in accordance with the following instructions.
Whelen’s Anti-Collision Strobe Light Systems are designed and approved
specifically for General Aviation Aircraft, to comply to FAR 91.205(c) (3) (visu-
al flight rule night) requirements.
-30º -30º
Whelen’s approved Anti-Collision Strobe Light Systems can be installed on all -75º
aircraft by completing the installation with reference to this Installation and
An approved anti-collision An approved anti-collision
Service Manual, and the appropriate technical data listed below: strobe light system must proj- strobe light system must proj-
ADVISORY CIRCULAR 43.13-1A, Chapter 11, Sections 1, 2, 3 and 7, ect light 360° around the air- ect light + or - 30° above and
Electrical Systems. craft’s vertical axis. One or below the horizontal plane of
more strobe lights can be the aircraft. One or more
ADVISORY CIRCULAR 43.13-2A, Chapters 1 and 2, Radio Installations. used. strobe lights can be used. The
+ or - 75° projected light is
ADVISORY CIRCULAR 43.13-2A, Chapter 4, Anti-Collision Light Installations. required since July 18, 1977.
ADVISORY CIRCULAR 20.21, 12-3-64, Application of Glass Fiber
Laminates in Aircraft. Approved light pattern in RI
the horizontal plane. BE 0º G

HT
The anti-collision Position Position

N GT I P S T R
wingtip mounted lights

W IN
Red Green
ANTI-COLLISION AND POSITION LIGHT REQUIREMENTS, must converge within
1200 feet directly in 110º 110º

G TI P S
LOCATIONS, & DISTRIBUTION PATTERNS front and rear of the

E
IF RE

RAG
All aircraft must have an approved anti-collision light and position light system aircraft on center line. Tail Tail

WI
If the wingtip strobe Position Position
for nighttime operations. The position lights consist of an Aviation Red on the

TR
White White

QU
light convergence is

FT

E
left side, an Aviation Green on the right, and an Aviation White taillight (REF. FAR
O
70º 70º

OV
greater than 1200 ft. in
BE
180º

I
ED LE

R
23.1389).

C
back of the aircraft, TH E
The anti-collision lighting system is required under FAR PART 91.205(c)(3). a 3rd light is necessary. I RD OB
There are different requirements affecting different aircraft. These aircraft are TAIL STR
categorized by the date of application for type certificate. Home built aircraft are
determined by the date of issuance of the Experimental Operating Limitations.
The different categories are as follows:
LOCATIONS ON THE AIRCRAFT FOR
Aircraft for which type certificate was applied for after April 1, 1957 to ANTI-COLLISION STROBE LIGHTS, TO COMPLY
August 10, 1971:
These anti-collision systems must produce a minimum of 100 effective candela
TO THE LIGHT PATTERN REQUIREMENTS.
in Aviation Red or White (REF. FAR 23.1397), 360º around the aircraft’s vertical
axis, 30º above and below the horizontal plane (REF. FAR 23.1401).
Aircraft for which type certificate was applied for after August 11, 1971 to
July 18, 1977:
These anti-collision systems must produce a minimum of 400 effective candela
in Aviation Red or White (REF. FAR 23.1397), 360º around the aircraft’s vertical
axis, 30º above and below the horizontal plane (REF. FAR 23.1401).
Aircraft for which type certificate was applied for after July 18, 1977:
These anti-collision systems must produce a minimum of 400 effective candela
in Aviation Red or White (REF. FAR 23.1397), 360º around the aircraft’s vertical
axis, 75º above and below the horizontal plane (REF. FAR 23.1401).
*The position lights must be wired independently of anti-collision lights. VERTICAL FIN WINGTIP
One anti-collision strobe light Two wingtip strobe lights that
mounted on the vertical fin will protrude beyond the wingtip,
meet the minimum require- their light converging in front
ments on most aircraft. A half and back of the aircraft within
GENERAL AVIATION MINIMUM POSITION LIGHTING red and half white lens is re- 1200 ft. is an approved anti-
REQUIREMENTS commended. collision strobe light system.
For compliance to FAR Part 23.1385 through 23.1397, VFR flight rule night
requirements on a General Aviation aircraft, you must have a TSO,d Aviation Red
forward position light on the left and an Aviation Green forward position light on
the right. See Figure 7, page 4.
These are normally mounted on the most outward extremity of the airframe so
they can project their light directly in front of the aircraft 0 degree to 110
degrees left and right horizontally, and 180 degrees up and down vertically,
unobstructed by any part of the aircraft.
The tail position light must project its Aviation White light toward the rear of the
aircraft, 70 degrees horizontally left and right from 0 degree straight back
behind the aircraft, 180 degrees up and down, 0.04 Steradian (131.36 sq.
degrees) interference is allowable, reference FAR Part 23.1387(c). More than FUSELAGE
ENCLOSED WINGTIP In a fuselage mounted anti-
one light is acceptable. Enclosed wingtip anti-collision collision strobe light system, a
strobe lights, require a third minimum of two strobe lights
strobe light on the tail or verti- are necessary to get the
cal fin, to fill in the required required vertical coverage.
light envelope. This is an This is an approved anti-colli-
approved anti-collision system. sion system.

© 2007 Whelen Engineering Company, Inc. Document #05131A 3


AIRCRAFT NOT SPECIFICALLY MENTIONED
ON THE ELIGIBILITY LIST
ANTI-COLLISION LIGHT INSTALLATION PROCEDURES ESTABLISHING SOLID ANGLE BLOCKAGE WITH REFERENCE TO AC
STC SA800EA / STC SA615EA / STC SA21NE 43.13-2A, CHAPTER 4.
The following information is to assist in the installation of a custom 1. To determine the vertical angles to use with reference to Figure 7
Whelen anti-collision strobe light system on any aircraft, and how to and 8 of the aforementioned chapter 4, attach a long string to the
return the aircraft back to service with compliance to FAR Part subject light source location.
91.205(c) (3). 2. Fix a navigational-type plotter or protractor to the string with
1. Choose the anti-collision light system which is most applicable to weighted thread fixed to the center of the scale for a plumb bob.
the aircraft. 3. Level the aircraft or determine the offset angle.
2. With reference to the STC’s “Limitation and Conditions” for field of 4. Pull the string over the point of solid angle blockage (Ref. Fig. 6
coverage requirements. Check the field of coverage of the pro- page 4). Any angles greater than +/– 75 degrees vertical are not a
posed location. factor.
3. These STC’s document that Whelen’s anti-collision strobe lights 5. Apply the vertical and horizontal angles to the graph paper (Ref.
meet the requirements as specified in AC 43.13-2A, Chapter 4, Fig. 4.8 and instructions in text of paragraph b6 & c of Chapter 4).
PAR.51 (a and b) (1). STC SA615EA covers replacement of original
equipment, STC SA800EA and STC SA21NE cover installation of A flight test will be performed by properly certified pilot with reference
new anti-collision light systems. to paragraph 52(a) (b) of Chapter 4.
4. Vertical fin mounted anti-collision strobe beacons will conform to
the FAR 23.1401, 0.5 steradian (1642 sq. degrees) maximum solid
angle blockage requirements on most standard configurations COMPLETING THE ANTI-COLLISION LIGHT INSTALLATION
(CAM 3 and FAR Part 23) high or low wing type aircraft. An aver- 1. Check all avionics systems for interference from this installation,
age solid angle blockage for an installation of this type is 1324 sq. reference AC 43.13-2A, Chapter 4, Paragraph 52(b).
degrees.
2. A flight check will be performed by a properly certificated pilot with
5. Fuselage mounted anti-collision light systems require two (2) anti- reference to AC 43.13-2A, Paragraph 52(a) and (b).
collision strobe beacons to get the +/– 75 degrees required. Two
lights mounted in this manner exceed the steradian requirements 3. If a solid angle blockage document must be established, it should
of 21,600 sq. degrees total coverage. be performed after all masking has been installed and all flight test-
ing is completed. See page 3 of this manual.
6. Fuselage mounted anti-collision lights should be located on the
fuselage center line to reduce reflection on the wings as much as 4. WATERPROOFING OF STROBE LIGHT INSTALLATIONS: When
possible. They should be mounted near the trailing edge of the necessary to waterproof the installation of a strobe light mounting
wing, to reduce cockpit reflection. to the aircraft, apply GE (silicone rubber) RTV 102 (or equivalent)
around the open area where water could get in.
5. Label all switches and breakers, install Pilot Warning Placard.
APPROVED METHOD OF DETERMINING ADEQUATE 6. Up-date aircraft records and complete form 337.
COVERAGE OF WING AND TAIL STROBE LIGHT
INSTALLATIONS
The most practical system is the approved wingtip anti-collision strobe
light system. These systems consist of two or more lights to complete
the anti-collision light requirement. There is no question as to their
complying to the field of coverage when the installation is completed
(Reference to the following instructions).
The acceptable distance for the two wingtip anti-collision strobe lights
to converge in front and back of the aircraft on center line is 1200 feet.
If both wingtip anti-collision strobe lights can be seen at 1200 feet or
less directly in front and back of the aircraft, it is considered a point of
light source, therefore a third light is not necessary.
The wingtip anti-collision light must be located in such a way that it will
project light +/– 75 degrees above and below the horizontal axis of the
aircraft, and the summation of the 2 or 3 lights will project light 360
degrees around the vertical axis.
PILOT AND CREW INTERFERENCE: In some installations it will be nec-
essary to mask the strobe lighthead assembly to reduce pilot annoy-
ance. This interference problem varies from one aircraft to another of
the same model, due to paint schemes and colors. The Navigation
Light Detector will be a source of reflection and should be reduced in
size, or masked as necessary. A small aluminum or plastic plate
mounted between the navigation light and the wingtip protruding up or
down as required (like some plastic navigation light detectors, and
trimmed to shadow the objectionable reflected area) is simple and very
effective.
The solid angle blockage must be reviewed after installing any masking
that will disturb the 360 degrees by +/– 75 degrees pattern. The afore-
mentioned type masking used on wingtip lighting seldom interferes
with this pattern.

4 Document #05131A
STROBE SYSTEM WIRING
Interconnecting Cable Intermixing Strobe Light System Equipment
1. The Whelen interconnecting cable shall be secured in place with Observe Color and Pin Numbers
approved aviation techniques.
2. The cable shall not parallel ADF, Gyro or Flux Gate compass Cables Connecting Strobe Lights MUST BE Connected
leads closer than 12 inches. Correctly!
3. Reference should be made to AC 43.13-1B, Chapter 11, Sections Whelen Engineering and Aero-flash wiring between light assemblies
3 and 7, when routing and fishing the interconnecting cable. and remote power supplies are identical as pictured below in Figure 5B.
4. Leave a service loop at the strobe lighthead end, to allow access CLIP
to the connector for flash tube replacement without having to dis-
assemble the aircraft. SHIELD*
5. CABLE COLORING CODE:
PIN 1 RED - (Anode) TE
HI
W
PIN 2 BLACK - (Cathode, flash tube ground) K
AC
PIN 3 WHITE - (Trigger) BL

SHIELD - Ground at the power supply end only Figure 5B


Caution: When pins 1 and 2, or pins 2 and 3 are reversed, the system
will appear to operate normally, however this condition will cause pre- RED
mature flash tube failure.
CLIP Grimes and SDI (Hoskins) wiring between light assemblies and remote
power supplies are identical as pictured below in Figure 5C.
SHIELD CLIP

TE SHIELD
HI
W
K
AC K
BL AC
BL
Figure 5A E
IT
A441 PINS POWER SUPPLY END WH
RED A442 SOCKETS FLASH TUBE END
Figure 5C
Observe Color and Pin Numbers
RED
The retaining clip on the side of each pin or socket of the A441 and
A442 connector assemblies must be bent out (Reference illustration, Both Grimes and SDI sometimes use MS (Cannon Type)
Figure 5A shown above) so that they positively snap into the AMP 3 connectors:
position socket nylon connector housing.
If it is not possible to get a good grip, it is recommended that the pins Position A = RED (Anode), Position B = White or Blue
and sockets be soldered to prevent burning of the wires. (Trigger), Position C = (Cathode) Black or Yellow

INSTALLATION CABLE KITS


All Kits include required connectors for hooking up the strobe light to the power supply only, warning placards and the Installation Service
Manual. Cable is 16 gauge 3/c shielded. The cable diameter is .275”. The weight is .050 lbs. per linear foot. Kits do not include
switches or breakers. In order to maintain the integrity of the installation, one of the following installation kits must be used. If the
installer chooses to use different cable, it must have the same or better electrical characteristics.
Model Number Part Number Description
HS5 . . . . . . . . . . . .01-0750215-00 . . . . .5’ Cable Kit
HT10 . . . . . . . . . . . .01-0750218-00 . . . . .10’ Cable Kit
HS30 . . . . . . . . . . .01-0750214-00 . . . . .30’ Cable Kit
HD60 . . . . . . . . . . .01-0750206-00 . . . . .60’ Cable Kit
HDT390 . . . . . . . . .01-0750205-00 . . . . .90’ Cable Kit
HT . . . . . . . . . . . . .01-0750216-00 . . . . .Install Kit Only No Cable

A441
REPLACEMENT CONNECTORS
Model Number Part Number Description
A441 . . . . . . . . . . . .01-0430011-00 . . . . .3 Position Male Connector with Pins
A442 A444
A442 . . . . . . . . . . . .01-0410823-00 . . . . .3 Position Female Connector with Sockets
A444 . . . . . . . . . . . .02-0230007-00 . . . . .2 Position Male Connector with Pins
A446 . . . . . . . . . . . .02-0230085-00 . . . . .2 Position Female Connector with Sockets

A446

© 2007 Whelen Engineering Company, Inc. Document #05131A 5


STROBE POWER SUPPLY INSTALLATION
INSTALLATION PROCEDURES: Wiring
WARNING!!! STROBE LIGHT POWER SUPPLIES ARE
Location POLARITY SENSITIVE. REVERSING THE INPUT
POLARITY WILL CAUSE SEVERE DAMAGE TO THE
1. Consider areas or locations designated by the aircraft man- POWER SUPPLY!
ufacturer. Do not mount the strobe power supply closer than
three (3) feet of the ADF loop. Steps below: Ref. AC 43.13-1B, Chapter 11, Sections 1, 2, 3 & 7.
2. For alternate locations, consider areas such as the cabin
baggage compartment, the floor under the seat, nonstruc- 1. Choosing wire size of A+ input lead, refer to Paragraph 444
tural bulkheads, firewalls, etc. “Electric Wire Chart” Figure 11.7 & 11.7A, with reference to
“Strobe Light Model Current” requirement chart on page 6 &
3. If necessary, fabricate support brackets or shelves, and 11, and “Wire and Circuit Protection Chart” Figure 11.1.
attach them to the aircraft structure to provide a mounting
surface that will withstand the inertia forces stipulated in 2. Shielded wire is not generally necessary, but has proven
chapters 1 & 3 of AC 43.13-2A. effective in reducing the possibility of radio interference.
4. An “IA” or other representative of the FAA must approve 3. The power supply shall acquire its power from a low imped-
documentation of structural integrity of the fabricated instal- ance source such as the alternator or generator end of the
lation. electrical buss as close to the battery as possible. Do not
5. When installing the strobe light power supply in an inverted ground power supply to airframe. This can attenuate emi/rfi
position, drill a 3/16” diameter hole in the lowest corner of noise to airframe causing it to act as an antennae for inter-
the cover to provide for moisture drainage. Care must be ference in aircraft audio & electrical systems.
taken not to let the drill protrude into the power supply, for 4. For penetrating pressure hull, refer to the aircraft service
it will inflict damage to the electronic components. manual.
6. Specifically call out the location of the strobe light power
supply on FAA form 337. 5. Check all avionics systems for interference.

Important Note: Figure 6A


PIN 1 = RED (ANODE)
Your new strobe power supply has an additional circuit built-in PIN 2 = BLACK (CATHODE)
to prevent self-ionization (steady glowing) of the strobe tubes. PIN 3 = WHITE (TRIGGER)
In some cases, when replacing older power supplies, the bare SHIELD = RFI DRAIN TO GROUND
shield wire in the existing harness is pinned together at each
end with the black wire. The following modification must be 3 POS. PIN HSG 3 POS. SOCKET HSG
made to ensure proper operation. 3 CONDUCTOR SHIELDED CABLE
POWER 1 1 STROBE
1. At the strobe tube end of the cable, cut the shield wire and SUPPLY 2 2 TUBE
tape it off (DO NOT CUT THE BLACK WIRE). END 3 3 END
2. At the power supply end of the cable, cut the shield wire and SHIELD WIRE
X
CUT AND TAPE SHIELD WIRE
connect it to a good ground (DO NOT CUT THE BLACK AT STROBE TUBE END
WIRE).
3. This must be done for each strobe light connection (See GROUND SHIELD WIRE
AT POWER SUPPLY END ONLY
Figure 6A).

6 Document #05131A
MODEL HDACF
STROBE POWER SUPPLY ASSEMBLY
FAA/PMA APPROVED
Specifications
Model Number . . . . . HDACF
Part Number . . . . . . . 01-0770028-05
Current Draw . . . . . . 7.0 Amps @ 14 Volts D.C.
3.5 Amps @ 28 Volts D.C.
Weight . . . . . . . . . . . 2.1 lbs.
Length . . . . . . . . . . . 5.50”
Height. . . . . . . . . . . . 2.37”

Operation Dimensions
This power supply will operate up to 3 strobe lighthead assemblies.
When operating two lights in the alternating mode, 42 joules of power 5.03
are produced for each light. While in simultaneous mode, power to
each light is 21 joules. When operating 3 lights, strobe outlet 1 pro-
duces 42 joules of power and alternates with strobe outlets 2 & 3 (pro-
ducing 21 joules each) that flash simultaneously (see Figure 7B).

Jumper to be inserted
3 2 1

in trigger selector outlet 6.56 5.40


POWER INPUT: TRIGGER STROBE OUTPUTS:
PIN #1 = (+) 14/28V SELECTION:
PIN #1 = ANODE
PIN #2 = (-) GROUND
PIN #2 = CATHODE
PIN #3 = N/C PIN #3 = TRIGGER

ALT

SYNC

PIN
(1) + 1 TYP. 1 2 3

(2) - 2 TYP.
(3)N/C 3 TYP.

Outlet Outlet Outlet


1 2 3
Connector for
.187 DIA. (4 PLACES)
input power cable STROBE OUTLETS
STROBE HOOK-UP
PIN 1 - RED - ANODE
PIN 2 - BLACK - CATHODE 18G WIRES
Figure 7A PIN 3 - WHITE - TRIGGER

RED (+14/28V)
BLACK (-) GROUND 2.37 (MAX)
Trigger Function PIN #3 N/C
Jumping pins 1 and 2 on the trigger plug will provide an alternating
flash pattern between strobe outlet 1 and strobe outlet(s) 2 and/or 3.
Installing a switch in series with the jumper will allow strobe outlets 2 Figure 7C
& 3 to be turned off, while strobe outlet 1 remains on (see Figure 7B).

Mounting
Switch normally closed OFF
1/10 amp rated .203” DIA. (4) PLACES
ON
Jumper inserted into
trigger selector outlet 6.00”
-
14V or 28V
STROBE OUTLETS
+

2.50”
TRIGGER POWER
#3 #2 #1 SELECTOR IN
SYNC OUTLET
ALT

Suggested Mounting Plan


Figure 7B
Figure 7D

© 2007 Whelen Engineering Company, Inc. Document #05131A 7


MODEL A490ATSC
STROBE POWER SUPPLY
FAA/PMA APPROVED
Specifications
Model Number . . . . . A490ATSC
Part Number . . . . . . . 01-0770062-03
Position Lights -
Current Draw . . . . . . 4.0 Amps @ 14 Volts D.C.
2.0 Amps @ 28 Volts D.C.
Weight . . . . . . . . . . . 1.7 lbs.
Length . . . . . . . . . . . 5.00”
Width . . . . . . . . . . . . 3.12”
Height. . . . . . . . . . . . 3.06”

Operation Dimensions
This power supply will operate ONE strobe lighthead assembly at 34 6.25”
joules of power. It is equipped to flash up to five (5) other like units
5.00”
simultaneously when an 18 gauge wire is connected to outlet 3 on the
input power connector.

3.12”

OUTPUT POWER
1 - Anode 1 - (+)
2 - Cathode 2 - (-)
3 - Trigger 3 - SYNC .65”

.95”
1 1
2 2 POS. 1 (+), RED
3 3 POS. 2 (-), BLACK
POS. 3 - SYNC
Figure 8A 3.14”

Looking at the power supply connectors with the mounting plate flat on
a bench, the left connector is the strobe outlet. The right connector is
the power input and synchronization.
Left Connector (Power Output)
Pin 1. (Top) - RED wire/anode .080”

Pin 2. (Center) - BLACK wire/cathode


Pin 3. (Bottom) - WHITE wire/trigger WHELEN ENGINEERING COMPANY
CHESTER, CONNECTICUT 06412-0684

OUTPUT POWER

Right Connector (Power Input) (1) ANODE


(2) CATHODE
(1) +
(2) -
(3) TRIGGER (3) SYNC
Pin 1. (Top) - RED wire/13 to 30 volt, positive input
Pin 2. (Center) - BLACK wire/ground
Pin 3. (Bottom) - Synchronization pin/If synchronization is desired,
connect an 18 gauge wire between pin 3 on each
power supply. Figure 8B

Mounting
5.675 MTG.

5.562 MTG.

1.600” .938”
MTG. MTG.

.187 DIA.
(8) MOUNTING HOLES
Figure 8C

8 Document #05131A
MODEL A490TCF STROBE POWER SUPPLY
FAA/PMA APPROVED
Model Number . . . . . A490TCF
Part Number . . . . . . . 01-0770006-08

MODEL A490TCCF STROBE POWER SUPPLY


FAA/PMA APPROVED
Model Number . . . . . A490TCCF
Part Number . . . . . . . 01-0770006-09

Specifications (Both Models)


Current Draw . . . . . . 1.7 Amps @ 14 Volts D.C.
0.85 Amps @ 28 Volts D.C.
Weight . . . . . . . . . . . 1.2 lbs.
Length . . . . . . . . . . . 5.00”
Width . . . . . . . . . . . . 3.12”
Height. . . . . . . . . . . . 2.38”

Operation Operation
MODEL A490TCF: This model operates one strobe lighthead. It is our MODEL A490TCCF SERIES: This model
most compact unit and can be mounted in the wingtip and/or the tail is the same as the A490TCF but has
adjacent to the lighthead. It produces a mounting plate with additional
an accumulated 19 joules of power. holes that directly replaces
It will only meet 400 ECP when factory installed systems
used with the A470A-W. This on single engine Cessna’s,
unit can not be synchronized. Aero Commanders and
This power supply operates Grumman Americans.
from 10 to 30 volts DC.
(Not approved for use with
red strobe light).

RED (ANODE) POSITION 1


RED (ANODE) POSITION 1 WHITE (+14/28 VDC) BLACK (CATHODE) POSITION 2
WHITE (+14/28 VDC) BLACK (CATHODE) POSITION 2 BLACK (GROUND) WHITE (TRIGGER) POSITION 3
BLACK (GROUND) WHITE (TRIGGER) POSITION 3

Dimensions A490TC UNITS


Dimensions 20.00" ±2.00" OUTPUT CABLE
C
PLATE BOTTOM VIEW
L
6.180”

OUTPUT
C
L CABLE

20.00" ±2.00" INPUT CABLE 3.750” C


L
WHITE +14/28V MOUNTING HOLES .191 DIA. (4) PLACES
BLACK (-) GROUND
3.12 5.00

C
L
INPUT CABLE
MOUNTING HOLES
2.38 Figure 9C
.187” DIA. (4) PLACES

C
L Mounting 5.000

Figure 9A .080 6.18

3.250
Mounting 5.562”
.191 DIA.
(4) PLACES

.938”

SUGGESTED MOUNTING PLAN .187” DIA. (4) PLACES


STANDARD
Figure 9B SUGGESTED MOUNTING PLAN FOR OPTIONAL BASE Figure 9D

© 2007 Whelen Engineering Company, Inc. Document #05131A 9


SELF CONTAINED LIGHT ASSEMBLIES

MODEL 70900( )-SERIES FLASHING


ANTI-COLLISION LIGHT ASSEMBLY
Specifications
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7090004
Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-0770900-04
TSO-C96a CLASS III APPROVED
Operational Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 VDC nominal
Average Input Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.85 Amps
Peak Input Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 Amps @ .25 Seconds
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 lbs.

Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7090005


Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-0770900-05
Operational Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 VDC nominal Models 7090004 & 7090005, are designed to replace
existing light assemblies with the 3-3/4” Dia. mounting pattern.
Average Input Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.425 Amps (Ref. Whelen HRCFA series, 90081 Series, and the “old style”
Peak Input Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.25 Amps @ .25 Seconds rotating beacons). It has the same mounting hole pattern.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 lbs. No modification to the aircraft is required.

Operation Dimensions
Equipment Limitations: The Model 70900 series LED anti-collision
light assembly meets the requirements of FAR 23.1401, 25.1401 and
91.205(c)(3). “If certification for night operations is requested, the 3.66”
airplane must have an anti-collision light system that consists of one
or more approved anti-collision lights located so that their light will
not impair the flight crew members vision or detract from the con-
spicuity of the position lights.”
Continued Airworthiness: The 70900 series LED anti-collision light
assembly is designed with 10 vertical columns consisting of 3 LEDs
each. Should any one LED or any vertical column fail, the unit must
be repaired or replaced.
Installation Procedures: The following information is to assist in the
installation of a Whelen LED Flashing Anti-collision Light System.
1. The installation procedure described in the following text will be
confined to a single light installation, but is identical for multiple
light installations.
2. Prepare the aircraft for means to secure the LED Flashing
Anti-collision Light assembly (see reference AC 43.13-2A, Ch. 4).
3. 14 and 28 VDC (+) and (-) ground leads equipped with an appro-
priate sized breaker to be supplied to the LED Flashing Anti-colli- 4.04”±.06
sion Light Assembly System. Both leads must be connected by
an approved FAA connection. Insure that the wire leads and the
pressure venting tube are all clear of any obstructions and ty-
wrap as required. The pressure venting tube may be trimmed to
minimum length of 1” from base.
4. Install the light assembly by securing to aircraft using #6-32 x
3/8” (maximum length) approved hardware. Note: Lens mount- (+)14VDC Red 18GA MFG Label
ing screws installed at 5-7 in./lbs. of torque. Teflon Wire 18” LG
or
5. Check all avionics systems for interference from this installation. (+)28VDC White 18GA
6. A flight check should be performed by a properly certified pilot. Teflon Wire 18” LG

7. All inverted (bottom) mounted units shall require waterproofing (-)Ground Black 18GA
of the unused mounting holes. An application of single-part sili- Teflon Wire 18”LG
cone (RTV) or equivalent applied into mounting holes is recom-
mended (see illustration on page 11, Fig.11A). Inverted and/or Teflon Tube 18GA
standard mounted units, when necessary, may require water- (Pressure Venting)
proofing around any open area where water could get in.
Specifically, the lens to the flasher base assembly, and the flash-
er base assembly to the aircraft.
8. Update aircraft records, complete Form 337 and obtain FAA field
approval for installation. If not covered under STC eligibility list. Figure 10A

10 Document #05131A
Figure 11A

Lens
P/N: 68-4990257-30

Screw
P/N: 14-062216-05M

Model 70900 series LED installation

Gasket
P/N: 38-0250843-00

LED Module
P/N (14V): 01-0270918-01
P/N (28V): 01-0270918-03

“RTV” required after hardware installation


for inverted (bottom) mounted units

(3) #6-32 x 3/8


Thread

115°

115°

1.00” Clearance for wires

Typical Mounting Hole Pattern

Figure 11B

© 2007 Whelen Engineering Company, Inc. Document #05131A 11


SELF CONTAINED LIGHT ASSEMBLIES

MODEL 71055 SERIES


ANTI-COLLISION LIGHT ASSEMBLY
Specifications
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7105500
Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-0771055-00
TSO-C96a CLASS III APPROVED
Operational Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 VDC
Average Input Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Amps
Peak Input Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Amps @ 0.25 Seconds
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.55 lbs.

Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7105501


Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-0771055-01
Operational Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 VDC
Average Input Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 Amps
Peak Input Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Amps @ 0.25 Seconds
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.52 lbs.

Operation TSO-C96a CLASS III APPROVED: The conditions and


Equipment Limitations: The Model 71055 Series LED anti-collision tests required for TSO approval of this article are mini-
light assembly meets or exceeds the requirements of FAR 23.1401, mum performance standards. It is the responsibility of
and FAR 91.205(c)(3). those installing this article either on or within a specific
type or class of aircraft to determine that the aircraft
Continued Airworthiness: The 71055 Series LED anti-collision light installation conditions are within the TSO standards. TSO
assembly is designed with 6 vertical columns consisting of 2 LED’s articles must have separate approval for installation in
each. Should any one LED or any vertical column fail, the unit must aircraft. The article may be installed only if performed
be repaired or replaced. Periodically inspect the lens and replace if under 14 CFR part 43 or the applicable airworthiness
there is excessive scratching, discoloration or cracking. requirements.
Installation Procedures: The Model 71055 is a self contained flash-
ing beacon that requires no external flasher or power supply. In some Dimensions 2-19/32”
installations, it may be necessary to remove several existing compo- (66mm)
nents. When replacing flashing halogen beacon assemblies, the
flasher box and ballast resistor (if present), and associated wiring,
need to be removed. When replacing strobe light assemblies, the
strobe power supply must be removed. In both cases, 18 gage DC
voltage wires, A+ & Ground (-), must be continued from the location
of the previous box, (flasher or power supply), to the location of the
new LED beacon.
The following information is to assist in the installation of a Whelen
LED Flashing Anti-collision Light System.
1. The installation procedure described in the following text will be
confined to a single light installation, but is identical for multiple light
installations.
2. Using the “suggested mounting hole pattern” prepare the aircraft 3-3/32”
(79mm)
for means to secure the LED Flashing Anti-collision Light assembly.
Remove any existing mounting adapters.
3. 14 / 28 VDC (+) and (-) ground leads equipped with an appropri-
ate sized breaker to be supplied to the LED Flashing Anti-collision
Light Assembly System. Both leads must be connected by an
approved FAA connection. Insure that the wire leads and the pressure
venting tube are all clear of any obstructions and ty-wrap as required. Adapter Plate

4. Install the light assembly by first removing the lens. Remove the
adapter plate. Attach the adapter plate to the aircraft mounting holes.
Refer to page 2. Reinstall the light assembly and lens. MFG. Label
5. Check all avionics systems for interference from this installation.
6. A flight check should be performed by a properly certified pilot. (-)GROUND Black 18Ga.
Teflon Wire 12"±1"LG
7. All inverted (bottom) mounted units shall require waterproofing of
the flasher base assembly to the aircraft. Note: Drill a 1/8” hole in the
center of the lens for bottom mount units. (+)14VDC Red 18 Ga. or
(+)28VDC White 18 Ga.
8. Update aircraft records, complete Form 337 and obtain FAA field TEFLON WIRE 12"±1”LG
approval for installation. If not covered under STC eligibility list. Figure 12A

12 Document #05131A
Figure 13A
Screw (4-40 X 5/16 PPHMS) MS51957-14
P/N: 14-0050505-14

Washer (#4 Lock Spring) MS35338-135


P/N: 16-0050506135

Lens Retainer
P/N: 19-171047-100

Lens
P/N: 68-4971046-30

Lens Gasket
P/N: 38-0250885-00

Screw (6-32 X 3/8 PPHMS) MS51957-28


P/N: 14-0050503-28

Washer (#6 Lock Spring) MS35338-136


P/N: 16-0050506136

LED Module Assembly


P/N (28V): 01-0271057-01
P/N (14V): 01-0271057-00

4 x #6-32 MTG holes


equally spaced on
a 1.625 bolt circle

4 x #6-32 MTG holes 1.00”


equally spaced on
a 1.250 bolt circle

#6-32 Flat Head


100° Countersink
(typ)

Adapter Plate
P/N: 07-771051-100
(-) GROUND Black 18 Ga. Suggested Mounting Hole Pattern
TEFLON WIRE 12”+1”LG

(+) 14VDC Red 18 Ga. or


(+) 28VDC White 18 Ga.
TEFLON WIRE 12”+1”LG

© 2007 Whelen Engineering Company, Inc. Document #05131A 13


MODEL HRCFA SELF-CONTAINED STROBE
ANTI-COLLISION LIGHT ASSEMBLY
FAA/PMA APPROVED
Model Number Part Number Description
HRCFAR . . . . . . . . .01-0770029-29 . . . . . . . . . . . . . . . . . .standard assembly, Red lens
HRCFAW . . . . . . . . .01-0770029-30 . . . . . . . . . . . . . . . .standard assembly, White lens
HRCFAS . . . . . . . . .01-0770029-31 . . . . . . . . .standard assembly, Split Red/White lens
HRCFADR . . . . . . . .01-0770029-32 . . . . . . . . . . . . . . . . . . . . .radio shielded, Red lens
HRCFADW . . . . . . .01-0770029-33 . . . . . . . . . . . . . . . . . . . .radio shielded, White lens
HRCFADS . . . . . . . .01-0770029-34 . . . . . . . . . . . .radio shielded, Split Red/White lens

MODEL SACF SELF-CONTAINED STROBE


ANTI-COLLISION LIGHT ASSEMBLY
FAA/PMA APPROVED
Model Number Part Number Description
SACF . . . . . . . . . . .01-0770030-01 . . . . . . . . . . . . . . . . . . . . . . . . .Aviation White lens
Specifications (both models)
Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 to 28 Volts D.C.
Current Draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Amps @ 14 Volts D.C.
1.6 Amps @ 28 Volts D.C.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 lbs.
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.7”

A440 Mounting Adapter


The model A440 Mounting Adapter, is for fuselage installations
for the HRCFA series, and the SACF series.
Model Number Part Number Description
A440 . . . . . . . . . . . .19-130074-009 . . . . . . . . . . . . . . . . . . . . . . . . . .mounting adapter

Installation 7. When installing the light assembly in a rudder mount location,


The HRCFA & SACF self-contained strobe light assemblies are inter- rudder balance must be checked with reference to the aircraft’s
changeable with Rotating Beacons on any aircraft with a 3.75 inch service manual. The weight and balance should equal the origin-
diameter fairing or mounting adapter. It is not necessary to change any al rotating beacon.
of the existing wiring, or circuit breakers. The light assembly must be 8. Check all avionics systems for interference from the installation
properly mounted to comply with FAR Part 91.205(c-2) & (c-3). When with reference to AC 43.13-2a, Chapter 4, paragraph 52 (b).
necessary (such as fuselage installation), the Whelen model A440 9. Label all switches and breakers, install pilot warning placard.
mounting adapter must be used.
10. Update aircraft records and complete FAA form #337.
Mounting
Flash Tube Replacement
1. Remove the existing beacon.
1. When a flash tube failure occurs, remove the #6 Phillips head
2. Make the necessary wiring connections using the existing screw on the clamp ring. Be careful not to lose the #6 hex nut.
wiring. Positive (+) to the WHITE wire, and Ground (-) to the
BLACK wires protruding from the light assembly. All connec- 2. Remove the clamp ring.
tions must use FAA approved techniques. 3. Lift the lens assembly & gasket off the strobe tube.
4. Lift the strobe tube and carefully unplug the connector.
Note: It is recommended to ground the unit to the buss bar or the
battery. Using the airframe as ground may produce EMI/RFI interfer- 5. Replace with new strobe tube assembly.
ence. 6. Attach all parts as required. See parts breakdown for replace-
ment part numbers.
3. Remove the three (3) 6-32 x 3/8” mounting screws from the
light assembly. Do not use longer screws, damage to the unit
may occur.
4. Insert light assembly into mounting location and attach using
screws as mentioned in step 3. There are two sets of mounting
screw locations on the unit for installation versatility (unit may
be sealed around periphery with RTV or equivalent).
5. If the A440 mounting adapter is used, attach light assembly to
adapter using screws as mentioned in step 3 (unit may be
sealed around periphery with RTV or equivalent).
6. If light assembly is mounted in an inverted position, drill a 1/8”
diameter hole in lens as indicated on the lens label. For the
model SACF series, remove the RTV plug from the hole in the
lens. Before with Rotating Beacon After with Strobe Light

14 Document #05131A
Dimensions *NOTE* ALIGN REFLECTORS AS SHOWN

2.33” DIA. 1 2 3
4 5 6

OPTIONAL MOUNTING
ADAPTER POSITIONS
7
9
8

7.01” +/-.03

10 11
12
1.75”
Model HRCFA Parts List
16 19-130074-100 A440 MOUNTING FLANGE (OPTIONAL)
15 N/A #6 INT. TOOTH LW(MS35333-71)
14 N/A #6-32x3/8 PPHMS(MS51957-28)
13 01-0770619-00 POWER SUPPLY ASSEMBLY
3.67” DIA
12 01-0770044-02 A469B FLASH TUBE ASSY.
11 38-0250429-00 RFI GASKET
13
10 38-0230840-00 GASKET
Mounting .156” DIA.
14 15 9 N/A #6-32 X 5/16 SS HEX NUT (MS35649-264)
(5) HOLES
8 01-0450685-00 CLAMP RING
16
7 N/A #6-32x1/2 PPHMS(MS51957-30)

75º 6 68-2170504R60 LENS, A402ADS


75º 5 68-2170504R30 LENS, A402ADW
1/8
LL H

4 LENS, A402ADR
OL

68-2170504R50
DR I

E
D
IF

I NVE RT

3 68-2170504-60 LENS, A402AS


2 68-2170504-30 LENS, A402AW
1 68-2170504-50 LENS, A402AR
FRONT 18.00+/-.50
75º 75º
5.00” DIA 4.65” DIA. B.C. ITEM PART NUMBER DESCRIPTION

BLACK(GROUND)
Figure 13A
WHITE(+14/28V)

Dimensions 1
6
SHOWN ROTATED FOR
8 2 ILLUSTRATION OF PARTS
5.50”

2.97”
1.75”
OPTIONAL 10 4
LOCATION

3.67” DIA.

Model SACF Parts List


10 N/A #6-32 x 1/2 PPHMS (MS51957-30)
Mounting .156” DIA.
(5) HOLES 9 N/A #6 INT TOOTH L/W (MS 35333-71)
7
8 19-130074-100 A440 MOUNTING FLANGE (OPTIONAL)
7 01-0770619-00 POWER SUPPLY HR-CF 14/28V
6 N/A #6-32 x 5/16 SS HEX NUT (MS35649-264)
75º 5 9
75º 5 N/A #6-32 x 3/8 PPHMS (MS51957-28)
4 02-0350053-00 SA406 FLASH TUBE ASSEMBLY
3 38-0230946-00 GASKET
2 01-0450685-00 CLAMP RING
1 68-4230044-30 SA402 LENS (CLEAR)
FRONT
75º 75º
5.00” DIA 4.65” DIA. B.C. ITEM PART NUMBER DESCRIPTION

18.00 ±1.00
WHITE (+)

Figure 13B BLACK (GROUND)

© 2007 Whelen Engineering Company, Inc. Document #05131A 15


STROBE LIGHTHEAD ASSEMBLIES
MODEL A470A SERIES
FAA/PMA APPROVED
Model Number Part Number Description
A470AR . . . . . . . . .01-0770019-18 . . . . . . . . . . . . . . . . . .standard assembly, Red lens
A470AW . . . . . . . . .01-0770019-19 . . . . . . . . . . . . . . . .standard assembly, White lens
A470AS . . . . . . . . .01-0770019-20 . . . . . . . . .standard assembly, Split Red/White lens
A470ADR . . . . . . . .01-0770019-21 . . . . . . . . . . . . . .radio shielded assembly, Red lens
A470ADW . . . . . . . .01-0770019-22 . . . . . . . . . . . .radio shielded assembly, White lens
A470ADS . . . . . . . .01-0770019-23 . . . . .radio shielded assembly, Split Red/White lens
Specifications
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.3 lbs.
Exposed Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.75”
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5”

MODEL A450 SERIES


FAA/PMA APPROVED
Model Number Part Number Description
A450 . . . . . . . . . . . .01-0770032-00 . . . . . . . . . . . . . . . . .standard assembly, Clear lens
Specifications
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 lbs.
Exposed Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.25”
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5”

MODEL H102 & H103 SERIES


Model Number Part Number Description
H102 . . . . . . . . . . .07-730068-000 . . . . . . . . . . . . . . . . . . . . . . . .flush mount adapter
H103 . . . . . . . . . . .11-230079-000 . . . . . . . . . . . . . . . .rotating beacon mount adapter
H102 H103

Quartz Type Flasher Replacements

Before with Quartz Light After with Remote Strobe Light

The A450 and A470A remote anti-collision strobe lighthead assemblies Model A470A Installation
are direct replacement for the quartz-type flasher, using the orig-
inal or the H102 “B” mounting adapter.
The H102 “B” mounting adapter is mounted in the aircraft’s structure, Figure 14
with four (4) MS 20470 AD4 rivets, or four (4) 6-32 screws and self- H102 Mounting Adapter 8X ∅.136
.150
locking nuts. Drill out the center hole in the skin to allow access to the
strobe head connector.
∅1.00

∅2.485

∅1.625 ∅1.250
BOLT CIRCLE BOLT CIRCLE

16 Document #05131A
Vertical Fin and Rudder Mounting of Anti-Collision
Strobe Lights
Rudder mounted anti-collision lights should be located top center of
the rudder hinge center line, or rudder balance must be established
after installation. Refer to AC 43.13-2A, Chapter 4, Paragraph 55(e),
“Rudder Installation”. The rudder or fin cap is excellent for shadowing
the prop and cabin area if the light is mounted far enough back.
FIG. 15C FIG. 15D

Round or streamline tubing cut to fit Metal bracket shaped to fit the vertical fin or
rudder or vertical fin welded to 2 /12” OD rudder with 2 1/2” OD .040” thick disc riveted
.40” thick disc. (Reference AC 43.13-1B, in place. (Reference AC 43.13-1B, Chapter 2).
Chapter 2, Section 2).

Fabrication and installation of these mounting brackets are referenced


in this approved installation manual, and AC 43.13-1B and 2A.
Documentation of structural integrity of the fabricated installation must
NOTE: Mounting an A450 or A470A strobe lighthead assembly on a be approved by an “IA” or other representative of the FAA. Conformity
vertical fin or rudder, can be accomplished by fabricating a mounting inspections will be performed with reference to approved techniques,
adapter similar to the ones shown in illustrations. and procedures specified in this manual (see page 3).

Dimensions
- - - - - - 17 02-0350600-01 LENS ASSY, MASKED (WHITE)
1 1 1 1 1 1 15 N/A #6-32 X 5/16 SS HEX NUT (MS35649-264)
1 1 1 12 38-0230840-00 GASKET 1
1 1 1 1 1 11 N/A #6-32 X 1/2 PHILLIPS PHMS(MS51957-30) THRU
3.50”
1 1 1 1 1 1 10 01-0770044-02 FLASHTUBE ASSY (A469B) 6 17
1 1 1 9 38-0250429-00 GASKET, SHIELDED
1 1 1 1 1 1 8 01-0450685-00 CLAMP RING Ø.50
1 6 68-2170504R60 LENS ASSY, R S - (RED/WHITE)
8
1 5 68-2170504R30 LENS ASSY, R S - (WHITE)
1 4 68-2170504R50 LENS ASSY, R S - (RED) 15
1
2
3
1 3 68-2170504-60 LENS ASSY. (RED/WHITE) 9 12
WHITE

RED
BLACK
1 2 68-2170504-30 LENS ASSY, (WHITE)
1 1 68-2170504-50 LENS ASSY, (RED)
2.58” DIA 11
* 01-0770019-23 STROBE ASSY, R S - R/W (A470A-D-R/W)
10
A470A- * 01-0770019-22 STROBE ASSY, R S - WHITE (A470A-D-W)
* 01-0770019-21 STROBE ASSY, R S - RED (A470A-D-R)
* 01-0770019-20 STROBE ASSY. - RED/WHITE (A470A-R/W)
* 01-0770019-19 STROBE ASSY. - WHITE (A470A-W)
* 01-0770019-18 STROBE ASSY. - RED (A470A-R)
QTY ITEM PART NUMBER DESCRIPTION
Figure 15A

REMOVE RTV WHEN UNIT IS MOUNTED


IN AN INVERTED POSITION
5

6
1 6 N/A #6-32 X 5/16 SS HEX NUT (MS35649-264)

±2.58” 1 5 68-4230044-30 LENS(CLEAR)


1 4 01-0450685-00 CLAMP RING Ø .50 4
1 3 N/A #6-32 X 1/2 PHILLIPS PHMS(MS51957-30)
2
1 2 38-0230946-00 GASKET, LENS .046" THK
1 1 02-0350053-00 FLASH TUBE ASSY.

2.15” * 3 1
01-0770032-00 A450 STROBE LIGHT HEAD ASSEMBLY

QTY. ITEM PART NO. DESCRIPTION

A450

Figure 15B

© 2007 Whelen Engineering Company, Inc. Document #05131A 17


MODEL A650PG/PR SERIES WINGTIP STROBE
ANTI-COLLISION/POSITION LIGHT ASSEMBLY
FAA/PMA APPROVED
Model Number Part Number Description
A650PG14 . . . . . . .01-0770054-00 . . . . . . . . . . . . . . . . . . . . . .position green, 14 volt
A650PG28 . . . . . . .01-0770054-01 . . . . . . . . . . . . . . . . . . . . . .position green, 28 volt
A650PR14 . . . . . . .01-0770054-02 . . . . . . . . . . . . . . . . . . . . . . . .position red, 14 volt
A650PR28 . . . . . . .01-0770054-03 . . . . . . . . . . . . . . . . . . . . . . . .position red, 28 volt
A650PGD1 01-0770054-04 position green, 14 volt, radio shielded
A650PGD2 . . . . . . .01-0770054-05 . . . . . . . . . . .position green, 28 volt, radio shielded
A650PRD1 . . . . . . .01-0770054-06 . . . . . . . . . . . .position red, 14 volt, radio shielded
A650PRD2 . . . . . . .01-0770054-07 . . . . . . . . . . . .position red, 28 volt, radio shielded
Specifications
Position Lights - Current Draw . . . . . . . . . . . . . . . . . . . . . . . .2.0 Amps @ 14 Volts D.C.
1.0 Amps @ 28 Volts D.C.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 lbs.
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.84”
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7”
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4”

Installation Dimensions 3.84”


The A650 Series must be properly mounted to comply with FAR Part
91.205(c-2) & (c-3). The light assembly must be mounted so that the
light distribution pattern is not obstructed by any parts of the aircraft.
A limited amount of obstruction is permitted (Ref. FAR Part 23.1401 for 1.75”
anti-collision lights, and PAR 23.1387 for position lights).
The baseplate must be mounted parallel to the vertical and horizontal
centerlines of the aircraft to project the patterns properly. These
assemblies are interchangeable with the Grimes model A1285 position
light. 1.66”

Mounting
1. If necessary, fabricate the mounting pattern using dimensions
found in Figure 16B (Note - A 1” diameter hole is needed for the
connector to pass through). 2.47”
2. Make the necessary wiring connections using 18 gauge wire for the
position lights, and Whelen 16 gauge 3/c cable for the strobe lights.
All connections must use FAA approved techniques.
1.08” .15”
3. Remove the (6-32 x .312) retainer mounting screw and retainer.
4. Attach the base assembly to the wingtip using (3) #6-32 counter-
sunk screws (unit may be sealed around periphery with RTV or
equivalent).
1.35”
5. Re-attach lens retainer.
1.79”
Wiring
1. The strobe connector should plug into the Whelen 16 gauge inter-
connecting cable, or a Whelen strobe power supply. Pin 1 = RED (Anode)
Pin 2 = BLACK (Cathode)
Pin 3 = WHITE (Trigger)
Observe the following strobe color coding:
PIN 1 - RED (Anode)
PIN 2 - BLACK (Cathode)
PIN 3 - WHITE (Trigger) RED - (+14/28 VDC)
BLACK - (-)GROUND
Caution: When pins 1 & 2 or pins 2 & 3 are reversed, the system will
appear to operate normally, however this condition will cause pre- Figure 16A
mature flash tube failure.
2. Connect the forward position light wires as follows, using 18 gauge Mounting Diagram
approved aviation wire or cable: BOTTOM VIEW
RED - +14 or +28 volts (depending on aircraft voltage) .85”
BLACK - ( - ) Ground .88” 1.75”

.50”
1.00”

.280” DIA X 100° DIMPLE


.140” DIA. (3) MTG. HOLES (OPP. SIDE)

Figure 16B

18 Document #05131A
Figure 17A

10

11

1 12

Before After/With Modified Wingtip

A650 Wingtip Strobe Light Installation on Later Model


Cessna Wingtips with Shortened Light Base
Because Cessna has modified the Type E Series Wingtip Navigation 2 3
Light, by cutting off the back 1.3 inch, and designed their wingtip to fit 13 14
in closer to the light, it will be necessary to do a little fiberglass work
when completing this installation. The A650 can be installed on these
Cessnas in the manner below, and instructions above.
1. Remove the wingtip and the navigation light assembly.
2. Take a complete Model W1285 navigation light with an A650 head 4 5
assembly installed, or an A650-PR or -PG, and place it in position
on the wingtip. Mark around the navigation light base plate to get an
outline of the navigation light profile on the wingtip.
3. File or trim away the excess wingtip material, to allow the naviga-
tion light and the A650 strobe light assembly to fit neatly in place. 7
Allow at least 0.060 inch clearance around the A650 strobe head
assembly and the wingtip.
4. To fill in the hole in the wingtip made by this trimming, and to pro- 6
vide a platform for the navigation and strobe light assembly, mount
the navigational light base plate on the wingtip using the two (2) for-
ward screws with a sheet of polyvinyl between the wingtip and the 8
base plate for a parting agent. Tape the polyvinyl back over the
wingtip to form a seal, so it is possible to apply a polyester resin
putty, or epoxy putty like “Bondo”, on the inside of the tip. Build up
the trimmed area with this putty, as to have about 1/4 inch of mat-
erial under and in back of the base plate. Prepare the surface and
the putty material in accordance with the putty manufacturer’s
instructions, to assure a good bond to the wingtip.
5. Remove the navigation light base plate and parting agent.
6. To improve the appearance of this installation, fill the indentation on
the outside of the wingtip with the aforementioned putty, and file the
excess material to a clean profile before painting.
7. Drill the third mounting screw hole for the navigation light, and
complete the installation, reference the enclosed information.

Replacement Parts
14 02-0250276-03 FLASH TUBE ASSEMBLY (MOLEX CONNECTOR)
13 02-0250276-00 FLASH TUBE ASSEMBLY (A610)
12 68-2290005-30 LENS, FLASHTUBE (A612)
11 19-170052-009 RETAINER, LENS (A626)
10 N/A #6-32 X 5/16 PHILLIPS FHMS(MS51959-27)
8 02-0350003-01 BASE PLATE ASSEMBLY (W1285-2)
7 38-0130106-00 GASKET, FLASHTUBE, (A427-3)
6 38-0230021-00 GASKET, LENS (W1283)
5 34-0414020-65 LAMP, 14V (W129014)
4 34-0428020-65 LAMP, 28V (W1290-28)
3 68-4230020-40 LENS, GREEN (W1284G)
2 68-4230020-50 LENS, RED (W1284R)
1 02-0350072-35 LENS, CLEAR (A626D)
68-2290005-34 LENS, RFI COATED

ITEM PART NUMBER DESCRIPTION

© 2007 Whelen Engineering Company, Inc. Document #05131A 19


INSTALLATION OF MODEL A610
Model Number Part Number Description
A610 . . . . . . . . . . . .02-0250276-00 . . . . . . . . . . . . . . . . . . . . . .standard unit, 6” leads
Specifications
A610 Flash Tube Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.09 lbs.

A612

MODEL A612
Model Number Part Number Description
A612 . . . . . . . . . . . .68-2290005-30 . . . . . . . . . . . . . . . . . . . . . . . . .standard clear lens
A612D . . . . . . . . . .68-2290005-34 . . . . . . . . . . . . . . . . . . . .radio shielded, clear lens
Specifications
A612 Lens Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.08 lbs.

A610
Operation
The Model A610 flash tube and the Model A612 glass lens are used for installing wingtip strobes in single engine Cessna’s 1972 and later. The
existing position light retainer is modified to accommodate the lens, and the flash tube is mounted directly behind. The unique magnifying design
of the A612 lens increases the light intensity by two to three times in the horizontal plane. Lenses meet material requirements of MIL-C-7989B
class B.

A610 Dimensions Late Model Single Engine Cessna Wingtip Strobe Light
Installation of A610 and A612

BEFORE

Before
CONNECTOR WIRING
POS 1 - RED (ANODE)
AFTER
POS 2 - BLACK (CATHODE)
POS 3 - WHITE (TRIGGER)
1.60”
(APPROX)

After
1. Remove the position light lens retainer being careful not to drop the
red or the green lens.
2. Establish a center line on the Cessna lens retainer, referencing to
the lens retainer center mounting screw, and position light base
plate rear mounting screw.
Figure 18A Figure 18C
CENTERLINE

A612 Dimensions
File to fit
1.682” 1.170” A612 lens
profile

1.68”
1.28” 3. Scribe the A612 lens profile as shown in illustration above, the
.125” WALL MIN. INSIDE
HEIGHT
object being to have the strobe light centered over the position light
base plate.
.240” 4. Trim or fit an opening to the scribe line to fit the A612 lens. Due to
the uneven surface of the Cessna lens retainer, the A612 will con-
1.75” tact only the front and rear radius.
1.00” RAD
5. Place the sponge rubber pad supplied under the A610 flash tube to
firm the assembly. RTV is recommended to secure lens in the mod-
ified retainer.
.375” RAD
6. The flash tube interconnecting cable is routed through square holes
in the rear bulkhead of the position light area.
7. Install the modified position light lens retainer, A610 flash tube and
Figure 18B A612 lens, using original hardware.

20 Document #05131A
MODEL A625 SERIES INSTALLATION
FAA/PMA APPROVED
Model Number Part Number Description
A625 . . . . . . . . . . . .01-0770058-03 . . . . . . . . . . . . . . . . . . . . .standard unit, clear lens
A625D . . . . . . . . . .01-0770058-13 . . . . . . . . . . . . . . . . . . . .radio shielded, clear lens
Specifications
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.2 lbs.
Exposed Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7”

Dimensions A625 Strobe Light Assembly


The A625 strobe lighthead assembly fits into a 1.1 inch hole. The
1.93 mounting screws are 1.75 inch center to center. It protrudes 1.7 inch
outside the aircraft’s skin, and 1.1 inch inside the aircraft.
When installing an A625 strobe lighthead assembly on the rudder,
.875 refer to the aircraft’s MAINTENANCE and/or SERVICE MANUAL for
2.80
2.12 CL
accepted procedures for balancing the rudder before returning the air-
1.750 craft to service.
1.40 1.09 Mount the anti-collision strobe lighthead assembly as close to the sta-
bilizer center line as practical, to eliminate backscatter as much as
CL possible for the horizontal surface.
1.04 DIA.
When installing the A625 strobe lighthead assembly in an enclosed
5.50 ±.50" area like a Beech enclosed wingtip or tail cone, maintain at least 0.060
LEAD LENGTH CONNECTOR WIRING
POS 1 - RED (ANODE)
inch clearance around the lens to the plastic cover. The A625 mounts
POS 2 - BLACK (CATHODE) conveniently just behind the forward position light on Cessna’s coni-
POS 3 - WHITE (TRIGGER) cal camber wingtip. Make sure that the navigation light pattern is not
interrupted when installing the A625 strobe light head on a wingtip.
The A612 lens is not considered an obstruction.

3 8

1 4

2 A625 INSTALLATION IN CESSNA 300 OR 400 SERIES WINGTIP


5
TANKS. The A625 fits just under the navigation light, on an adapter
plate of 0.032 inch aluminum, approximately 2-3/8 inches x 3-1/2
inches. Fit this plate between the navigation light and its mounting
surface, and locate the A625 strobe head below the navigation light.

Figure 19A
Spare Parts
1 - 8 68-2290005-34 LENS, RFI COATED
2 2 6 N/A #4-40 HEX NUT, BRASS
1 1 5 02-0370338-00 A627 FLASHTUBE ASSY.
1 1 4 38-0250074-00 GASKET,
-
Bend and trim the adapter plate as necessary, so that the A625 clears
1 3 68-2290005-30 LENS, CLEAR
the transparent window that covers the navigation light area 0.060
- 1 2 19-170057-009 RETAINER, LENS
inch minimum.
2 2 1 N/A #4-40 X 1/2 PPHMS (MS51957-17)
The conduit for the navigation light wire is very small. To get the nec-
essary wires to operate the strobe light and the navigation light
* 01-0770058-13 STROBE LIGHT ASSY. MODEL A625D
through this conduit, use a 20 gauge wire, with less that 0.060 inch
* 01-0770058-03 STROBE LIGHT ASSY. MODEL A625
OD. It has been found that the Belden 8502 or 8308, has an 0.058
QTY. ITEM PART NUMBER DESCRIPTION
inch OD.

© 2007 Whelen Engineering Company, Inc. Document #05131A 21


MODEL A500A SERIES INSTALLATION
FAA/PMA APPROVED
Model Number Part Number Description
A500AV14 . . . . . . . .01-0770024-00 . . . . . . . . . . . . . . . . . . . . . .vertical mount, 14 volt
A500AV28 . . . . . . . .01-0770024-01 . . . . . . . . . . . . . . . . . . . . . .vertical mount, 28 volt
A500AH14 . . . . . . .01-0770024-02 . . . . . . . . . . . . . . . . . . . .horizontal mount, 14 volt
A500AH28 . . . . . . .01-0770024-03 . . . . . . . . . . . . . . . . . . . .horizontal mount, 28 volt
A500AVD1 . . . . . . .01-0770024-04 . . . . . . . . . . .vertical mount, 14 volt, radio shielded
A500AVD2 . . . . . . .01-0770024-05 . . . . . . . . . . .vertical mount, 28 volt, radio shielded
A500AHD1 . . . . . . .01-0770024-06 . . . . . . . . .horizontal mount, 14 volt, radio shielded
A500AHD2 . . . . . . .01-0770024-07 . . . . . . . . .horizontal mount, 28 volt, radio shielded
Specifications
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.3 lbs.
Exposed Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7”
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5” VERTICAL HORIZONTAL
MOUNTING MOUNTING
Operation
Combination Strobe/Tail Navigation Light used when the wingtip anti-collision lights are mounted in an enclosure and can’t provide 360º of
strobe coverage. It is a direct replacement for the standard tail position light. Available in a radio-shielded version. Voltage (14 or 28), and
mounting, (horizontal or vertical) must be specified when ordering.

Dimensions 2.17” Installation


1.75” 1. Remove the Model S tail position light by removing the two (2)
retainer ring screws.

1.71”

70° (REF) 70° (REF)

2. This unit fits directly in place of the


Grimes Model S tail position light. It is
however sometimes necessary to open
the mounting hole in the aircraft fairing
to 1.10 inch, to clear the body of the
A500A. The body protrudes 1.40 inch
2.80” into the tail fairing.
3. Establish the proper light pattern of the A500A tail position light.
1.40”
1.65” The retainer shield must be located so that the bottoms of the V
notches are vertical (parallel to the rudder) to shadow the light so
it will produce a horizontal light pattern of 70 degrees left and right
of straight back of aircraft.
1.75"

WIRE EXIT (REF)

1.75"
.19”

Figure 20A 1.06” DIA.

CONNECTING WIRING OF THE A500A TO THE A441 AMP 3 POSITION PIN


HORIZONTAL VERTICAL MOUNTING
CONNECTOR HOUSING, AND THE A444 AMP 2 POSITION PIN HOUSING SURFACE
CONNECTOR.
Anode RED wire Pin 1 of A441 1.40"
Cathode BLACK wire Pin 2 of A441
Trigger WHITE wire Pin 3 of A441
Position Light A+ BLUE wire Pin 1 of A444
Position Light Ground BLUE wire Pin 2 of A444 FIG. 20B

22 Document #05131A
A500A Spare Parts A500A-V-D-14
A500A-V-D-28
A500A-H-D-14
1 A500A-H-D-28
A500A-V-D-M-14
A500A-V-D-M-28
A500A-H-D-M-14
2 3 A500A-H-D-M-28 1

15
4
2 3

5
5

7 6 7

8
8

12 17

7.00" ±1.00 LEADS 14 19


7.00" ±1.00"
BONDING BRAID
12.00" ±1.00"
±1.00 LEADS 32
12.00" ±
6.00" 1.00"
J1
32

J2
A500A-V-14
A500A-V-28
A500A-H-14 J2 CONNECTOR WIRING J1 CONNECTOR WIRING
POS 1 - RED(ANODE) POS 1 - BLUE(+)
A500A-H-28 POS 2 - BLACK(CATHODE) POS 2 - BLUE(-)GROUND
POS 3 - WHITE(TRIGGER)

Figure 21A

1 1 1 1 1 1 1 1 32 46-0750698-00 PIGTAIL
- - - - - - - - 19 02-0350375-01 FLASH TUBE AND SOCKET ASSY (A506DM)
1 1 1 1 15 68-4270002-34 LENS, RFI COATED
1 1 1 1 14 02-0350375-00 FLASH TUBE AND SOCKET ASSY (A506D)
1 1 1 1 12 02-0350034-00 FLASH TUBE AND SOCKET ASSY (A506)
2 2 2 2 2 2 2 2 8 • = N/A HEX NUT,#4-40 X 1/4 A.F. BRASS
1 1 1 1 7 34-0428070-64 LAMP,ESG HALOGEN (28 VOLT) (A508-28)
1 1 1 1 6 34-0412070-63 LAMP,ERC HALOGEN (14 VOLT) (A508-14)
1 1 1 1 1 1 1 1 5 38-0230002-00 GASKET (A455)
1 1 1 1 4 68-4270002-30 CLEAR GLASS PLAIN DOME (A457A)
- - - - - - 1 1 3 19-0150350-02 RETAINER,MASK(VERTICAL)
- - - - 1 1 - - 2 19-0150350-01 RETAINER,MASK(HORIZONTAL)
2 2 2 2 2 2 2 2 1 • = N/A #4-40 X 1/2 PHILLIPS PHMS(MS51957-17)

* 01-0770024-07 TAIL POS & STROBE LT ASSY (A500A-H-D-28)


* 01-0770024-06 TAIL POS & STROBE LT ASSY (A500A-H-D-14)
* 01-0770024-05 TAIL POS & STROBE LT ASSY (A500A-V-D-28)
* 01-0770024-04 TAIL POS & STROBE LT ASSY (A500A-V-D-14)
* 01-0770024-03 TAIL POS & STROBE LT ASSY (A500A-H-28)
* 01-0770024-02 TAIL POS & STROBE LT ASSY (A500A-H-14)
* 01-0770024-01 TAIL POS & STROBE LT ASSY (A500A-V-28)
* 01-0770024-00 TAIL POS & STROBE LT ASSY (A500A-V-14)
QUANTITY ITEM PART NUMBER DESCRIPTION

Model A500A Installation

© 2007 Whelen Engineering Company, Inc. Document #05131A 23


MODEL A600 PG/PR SERIES INSTALLATION
FAA/PMA APPROVED
Model Number Part Number Description
A600PG14 . . . . . . .01-0790006-00 . . . . . . . . . . . . . . . . . . . . . .position green, 14 volt
A600PG28 . . . . . . .01-0790006-01 . . . . . . . . . . . . . . . . . . . . . .position green, 28 volt
A600PR14 . . . . . . .01-0790006-02 . . . . . . . . . . . . . . . . . . . . . . . .position red, 14 volt
A600PR28 . . . . . . .01-0790006-03 . . . . . . . . . . . . . . . . . . . . . . . .position red, 28 volt
A600PGD1 . . . . . . .01-0790006-04 . . . . . . . . . . .position green, 14 volt,radio shielded
A600PGD2 . . . . . . .01-0790006-05 . . . . . . . . . . .position green, 28 volt, radio shielded
A600PRD1 . . . . . . .01-0790006-06 . . . . . . . . . . . .position red, 14 volt, radio shielded
A600PRD2 . . . . . . .01-0790006-07 . . . . . . . . . . . .position red, 28 volt, radio shielded
Specifications
Position Lamps Power Consumption Total . . . . . . . . . . . . . . . . . .4.0 Amps @ 14 VDC;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0 Amps @ 28 VDC
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.8 lbs.
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.63”
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7”
Exposed Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4”

Operation Wiring
Wingtip anti-collision, forward position, and tail position lights, 1. The strobe connector should plug into the Whelen interconnecting
all in one compact unit. Tail position light eliminates the need for cable, or a Whelen strobe power supply.
a tail mounted position light. Available in 14 or 28 volts, and in a
radio-shielded version. The forward position lamp is 26 watts and Observe the following strobe color coding:
the taillight lamp is 25 watts. PIN 1 - RED (Anode)
PIN 2 - BLACK (Cathode)
PIN 3 - WHITE (Trigger)
Installation Caution: When pins 1 & 2 or pins 2 & 3 are reversed, the system
The A600 Series must be properly mounted to comply with FAR Part will appear to operate normally, however this condition will cause
91.205(c-2) & (c-3). The light assembly must be mounted so that the pre-mature flash tube failure.
light distribution pattern is not obstructed by any parts of the aircraft. 2. Connect the forward position light wires as follows:
A limited amount of obstruction is permitted (Ref. FAR Part 23.1401 for
anti-collision lights, and PAR 23.1387 for position lights). RED - +14 or +28 volts (depending on aircraft voltage)
The convergence of the two wingtip tail position must occur within BLACK - ( - ) Ground
1200 feet directly behind the aircraft to comply with field of coverage 3. The tail position light has no polarity, as noted by both wires being
requirements. The baseplate must be mounted parallel to the vertical & BLUE. Connect one BLUE wire to +14 or +28 volts (depending on
horizontal centerlines of the aircraft to project the patterns properly. aircraft voltage). Connect the other BLUE wire to ground (see fig-
ure 22B)
Dimensions
Mounting 5.63”
1. If necessary, fabricate the mounting pattern using dimensions
found in figure 22A.
1.83”
2. Make the necessary wiring connections using 18 gauge wire for the
position lights, and Whelen 16 gauge 3/c cable for the strobe lights.
All connections must use FAA approved techniques.
1.66”
3. Remove the two (6-32 x .312) retainer mounting screws and
retainer.
4. Attach the base assembly to the wingtip using (3) #6-32 counter- 2.46”
sunk screws (unit may be sealed around periphery with RTV or 110°
equivalent). 70°
5. Re-attach lens retainer (see figure 23A). .15”
1.08”

.140” DIA. (3)


MOUNTING HOLES
FOR #6-32 SCREWS 1.79”
TAIL LIGHT WIRES(BLUE)
NO POLARITY

1.00”
.50” POS 3 - WHITE(TRIGGER)
POS 2 - BLACK(CATHODE)
POS 1 - RED(ANODE)
RED (+14 or +28VDC)
.88” BLACK (-) GROUND
1.35”
1.75” DIA. 18 AWG TEFLON
LEAD LENGTH 6.00"±1.00"

Figure 22A Figure 22B

24 Document #05131A
A600 Replacement Parts
9
18 68-2290005-30 LENS, CLEAR(A612)
17 38-0130107-00 GASKET(A427-4)
16 68-2290005-34 LENS, RFI COATED
14 38-0130090-00 GASKET(A616)
7
13 38-0230021-00 GASKET(W1283)
12 68-4250066-30 LENS, TAIL POSITION(A615)
11 34-0428070-64 LAMP, 28V(A508-28)
10 34-0412070-63 LAMP, 14V(A508-14)
9 N/A #6-32 X 5/16 PHILLIPS FHMS (MS51959-27)
18 16
8 02-0350260-00 SOCKET ASSY.(A507)
7 19-170049-009 LENS RETAINER(A606)
6 68-4230020-50 LENS, RED(W1284-R)
5 68-4230020-40 LENS, GREEN(W1284-G)
4 34-0428020-65 LAMP, 28V(W1290-28)
3 34-0414020-65 LAMP, 14V(W1290-14)
2 2 02-0250276-00 FLASH TUBE ASSEMBLY(A610)
1 02-0350259-00 BASEPLATE ASSY.(A605)
17
5 6 ITEM PART NUMBER DESCRIPTION

12

14
13
8

3 4 10 11

Model A600 Installation

Figure 23A

© 2007 Whelen Engineering Company, Inc. Document #05131A 25


MODEL A650 SERIES INSTALLATION
FAA/PMA APPROVED
Model Number Part Number Description
A650 . . . . . . . . . . . .01-0770053-00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .standard unit
A650D . . . . . . . . . .01-0770053-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .radio shielded
Specifications:
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.2 lbs.
Exposed Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4”

A650 Operation Dimensions 1.66”


Converts existing Whelen W1285 position lights into a position/anti- 2.70”
collision light system by removing the existing retainer and replacing it 2.03”
with the A650 assembly. Available in a radio-shielded version.
A650 Wingtip Strobe Light. 2.40”
1.75”
To install the Whelen A650 strobe lighthead assembly on the aircraft,
.90”
proceed with the following instructions:
1. Remove the wingtip navigation light and wingtip, when necessary.
TOP VIEW
2. Install the nylon three position AMP pin connectors A441 on the SIDE VIEW
end of the flash tube wires (RED in pin 1, BLACK in pin 2, and
LEADS ARE
WHITE in pin 3). 6.00±1.0" LONG
3. Assemble the navigation light assembly on the wingtip using the
A650 strobe light assembly as the navigation light lens retainer.
a. Install the rubber pad (supplied in kit) on the position light base
plate under the A610 flash tube, if necessary to make the lens firm Figure 24A
in its mounting.
4. In some installations it will be necessary to mask the A650 strobe A650 Spare Parts 4
light, to reduce pilot annoyance. The Navigation Light Detector will
be a source of reflection, and should be reduced in size or masked
as necessary. A small aluminum or plastic plate, mounted between
the navigation light and the wingtip, protruding up or down as
required (like some plastic navigation light detectors), and trimmed
to shadow the objectionable reflected area, is most effective. This 1 2
reflection problem varies from one aircraft to another, due to aircraft
design and paint color scheme, and must be checked on every
installation.

CONNECTOR WIRING

POS 1 - RED(ANODE)
Before POS 2 - BLACK(CATHODE)
Figure 24B POS 3 - WHITE(TRIGGER)

1 1 7 38-0130106-00 A427-3 GASKET


1 1 5 02-0250276-00 FLASHTUBE ASSEMBLY(A610)
- 1 4 19-170052-009 RETAINER,LENS(A626)
1 - 2 68-2290005-34 LENS RFI COATED
- 1 1 68-2290005-30 LENS, CLEAR(A612)

* 01-0770053-13 A650-D STROBE ASSY.(SHIELDED/CLEAR)


* 01-0770053-00 A650 STROBE ASSY.
After/with Modified Wingtip
QTY. ITEM PART NUMBER DESCRIPTION

26 Document #05131A
STROBE POWER SUPPLY CROSS REFERENCE REPLACEMENT LISTING
Old Part Number Old Model Number Description Current Replacement
A413,HS-41-14 HS,41 Single strobe unit, SingleFlash, 14 VDC, 33 joule
A413,HS-41-28 HS,41 Single strobe unit, SingleFlash, 28 VDC, 33 joule
A413,HD-14 HD Dual strobe unit, SingleFlash, 14 VDC, alternating
A413,HD-28 HD Dual strobe unit, SingleFlash, 28 VDC, alternating
A413,HD-42-14 HD,42 Dual strobe unit, SingleFlash, 14 VDC, alternating 33 joule
A413,HD-42-28 HD,42 Dual strobe unit, SingleFlash, 28 VDC, alternating 33 joule
A413,T2-14 HD,T2 Dual strobe unit, SingleFlash, 14 VDC, simultaneous, 16 joule
A413,T2-28 HD,T2 Dual strobe unit, SingleFlash, 28 VDC, simultaneous, 16 joule
A413,T2-DF-14 HD,T2,DF Dual strobe unit, DoubleFlash, 14 VDC, simultaneous, 16 joule
A413,T2-DF-28 HD,T2,DF Dual strobe unit, DoubleFlash, 28 VDC, simultaneous, 16 joule Model HDACF
A413,T3-14 HD,T3 3 strobe unit, SingleFlash, 14 VDC, w/trigger function P/N 01-0770028-05
A413,T3-28 HD,T3 3 strobe unit, SingleFlash, 28 VDC, w/trigger function
A413,HD,DF-14 HD,DF 3 strobe unit, DoubleFlash, 14 VDC
A413,HD,DF-28 HD,DF 3 strobe unit, DoubleFlash, 28 VDC
A413,T3-DF-14 HD,T3,DF 3 strobe unit, DoubleFlash, 14 VDC, w/trigger function
A413,T3-DF-28 HD,T3,DF 3 strobe unit, DoubleFlash, 28 VDC, w/trigger function
A413A,HDA-DF-14 HDA,DF-14 4 strobe unit, DoubleFlash, 14 VDC
A413A,HDA-DF-28 HDA,DF-28 4 strobe unit, DoubleFlash, 28 VDC
A413A,HDA-DF-14/28 HDA,DF-14/28 4 strobe unit, DoubleFlash, 14 or 28 VDC
A413A,HDA-CF-14/28 HDA,CF-14/28 4 strobe unit, CometFlash®, 14 or 28 VDC

A412A,HS-14 HS,14 Single strobe unit, SingleFlash, 14 VDC


A412A,HS-28 HS,28 Single strobe unit, SingleFlash, 28 VDC
A412A,HS,DF-14 HS,DF-14 Single strobe unit, DoubleFlash, 14 VDC
A412A,HS,DF-28 HS,DF-28 Single strobe unit, DoubleFlash, 28 VDC Model A490TSC
A490,TS-14 HTS Single strobe unit, SingleFlash, 14 VDC P/N 01-0770062-03
A490,TS-28 HTS Single strobe unit, SingleFlash, 28 VDC
A490A,TS,DF HTS-DF Single strobe unit, DoubleFlash, 14 or 28 VDC
A490A,TS,CF-14/28 HTS-CF Single strobe unit, CometFlash®, 14 or 28 VDC

A490,T-14 HT Single strobe unit, SingleFlash, 14 VDC


A490,T-28 HT Single strobe unit, SingleFlash, 28 VDC
A490,T,DF-14 HT,DF Single strobe unit, DoubleFlash, 14 VDC Model HTCF
A490,T,DF-28 HT,DF Single strobe unit, DoubleFlash, 28 VDC P/N 01-0770006-08
A490,T,DF-14/28 HT,DF Single strobe unit, DoubleFlash, 14 or 28 VDC
A490,T,CF-14/28 HT,CF Single strobe unit, CometFlash®, 14 or 28 VDC

A490,TC,DF-14 HTC,DF Single strobe unit, DoubleFlash, 14 VDC w/mtg. plate


A490,TC,DF-28 HTC,DF Single strobe unit, DoubleFlash, 28 VDC w/mtg. plate Model HTCCF
A490,TC,DF-14/28 HTC,DF Single strobe unit, DoubleFlash, 14 or 28 VDC w/mtg. plate P/N 01-0770006-09
A490,TC,CF-14/28 HTC,CF Single strobe unit, CometFlash®, 14 or 28 VDC w/mtg. plate

HR,14 Self-Contained Strobe, 14 VDC


HR,28 Self-Contained Strobe, 28 VDC Model HRCFA
HR,DF,14 Self-Contained Strobe, DoubleFlash 14 VDC P/N 01-0770029-( )
Specify lens color
HR,DF,28 Self-Contained Strobe, DoubleFlash 28 VDC R=Red, W=White
S=Split Red/White
HR,DF,14/28 Self-Contained Strobe, DoubleFlash 14 or 28 VDC
HR,DFA,14/28 Self-Contained Strobe, DoubleFlash 14 or 28 VDC (A402A lens)

© 2007 Whelen Engineering Company, Inc. Document #05131A 27


CONTINUED AIRWORTHINESS FLOW CHART

Inspect Lens

Excessive
scratches, Yes
Replace Lens
discolorations
or cracking?

No

Check Lens
Mounting

Loose or Yes Tighten or


missing Replace
hardware?

No

Check
Operation

Improper Yes
Check wiring
Operation? and connections

Refer to
trouble-shooting
procedures for
No
strobe lights
Complete

28 Document #05131A
STROBE SYSTEM TROUBLE-SHOOTING
TROUBLE-SHOOTING PROCEDURES FOR AVIATION CABLE CONTINUITY CHECK PROCEDURES
ANTI-COLLISION STROBE LIGHT SYSTEMS If pins 1 and 3 are reversed, or if there is a short between pins 1 and 2
WHEN REPAIRING WHELEN ANTI-COLLISION STROBE LIGHT SYS- of the interconnecting cable, the power supply will be rendered non-
TEMS, USE ONLY WHELEN FAA APPROVED HARDWARE. BE CAREFUL operable until the short is cleared. A short of this type will not cause
OF STROBE LIGHT PARTS THAT ARE SIMILAR IN APPEARANCE! any permanent damage to the power supply. However a discharge of
the condenser across pin 1 and pin 3 will destroy the trigger circuit in
The Whelen Aviation Strobe Light is a condenser discharge strobe light the power supply.
system. A condenser is charged to approximately 450 volts DC, then
discharged across a xenon flash tube at controlled intervals. The con- 1. Check for continuity between the connectors of each interconnect-
denser is parallel across the xenon flash tube that is designed to hold ing cable:
off the 450 volts DC applied, until the flash tube is triggered by an Pin 1 to pin 1 (red wire = anode +).
external pulse. This pulse is generated by a solid-state timing circuit in
the power supply. Pin 2 to pin 2 (black wire = flash tube ground -).
When trouble-shooting a strobe light system, first determine if the Pin 3 to pin 3 (white wire = trigger).
trouble is with the flash tube or the power supply. This can be accom- 2. Check for shorts between pins 1 and 2, pins 1 and 3, and pins 2
plished by replacing the flash tube assembly with a good operating and 3 of the interconnecting cable.
flash tube, or with the use of a Whelen Strobe Check unit.
NOTE: When pins 1 and 2, or pins 2 and 3 are reversed, the system will
Whelen’s power supplies are protected against a short or open circuit appear to operate normally, but these conditions will cause early flash
on the output. In either case, the power supplies will effectively turn tube failure, and void the flash tube warranty.
themselves off when subjected to a shorted output of a xenon flash
tube that refuses to flash.
WARNING: Strobe light power supplies are meant to be used, not to
remain in an inactive state. Use them at all times, this will improve their XENON FLASH TUBE PROCEDURES
proper functioning. Any strobe light power supply that has been out of 1. A xenon flash tube can be very photosensitive. One will flash nor-
service for a long period of time is subject to failure because the elec- mally when exposed to an external light source, but may become
trolytic condenser loses the polarity formation. A strobe light power hard to fire when subjected to darkness.
supply not having been used for one year or longer is vulnerable to
failure, applies to 1993 & older units. 2. They will become hard firing with age, or when exposed to a very
high temperature. A hard firing tube will sometimes operate with
If this is the case, it is recommended to start operating the system on the engine running, but will fail when operated on a low battery.
a voltage that is reduced by 25 percent for 10 to 15 minutes before put-
ting the power supply into normal service. This will prevent overheat- 3. They can develop a leak through eggshelling of the glass, or a leak
ing of the condenser while they reform. If the power supply, after a long can develop around the seal of the wire to the glass. This is caused
period of non use, is operated at full voltage immediately, there is an by hot and cold cycling of normal operating of the system.
excellent possibility that the condenser will become overheated. 4. They can go into self-ionization (continuously glow a light blue),
thus rendering the entire system non-operational until flash tube is
replaced. This most likely occurs when the input voltage is highest.
POWER SUPPLY TEST PROCEDURES This can be checked by turning the system off. When turning the
system back on, it generally will operate normally for a few flashes
THE POWER SUPPLY IS A HIGH VOLTAGE DEVICE. LET THE before going back into self-ionization.
POWER SUPPLY BLEED DOWN FOR 10 MINUTES AFTER ANY OF THE ABOVE MENTIONED CONDITIONS ARE REASONS FOR
TURNING OFF POWER BEFORE HANDLING. REPLACEMENT OF THE XENON FLASH TUBE.
WARNING: Reverse polarity of the input power, for just an NOTE: Installing one new flash tube in any multi-head strobe light sys-
instant, will permanently damage the power supply. This dam- tem, will sometimes cause the remaining old flash tube to misfire or
age is sometimes not immediately apparent, but will cause fail- skip. This signifies that the old flash tube is nearing the end of it’s serv-
ice life. However, to check the questionable flash tube, install it in a sys-
ure later on. tem and apply a reduced voltage, approximately 20 percent, to the
External trigger switching is not provided on the A413A, HDA- input to the power supply. If the flash tube will operate at this reduced
DF Strobe Light Power Supply (Reference A413,T3-DF old style level, it still has a great deal of service life in it.
strobe light power supply, outlet #1). Do not short out high volt-
age for extended length of time; it will cause overheating of the
output diodes and cause possible failure. WHELEN’S (CometFlash® “CF” Strobe Light System)
consists of four high energy pulses per burst of light, 45
bursts of light per light.
A normal operating power supply emits an audible tone. If there is no
sound emitted, investigate.
NOTE: Whelen Engineering does not recommend attempting to repair
1. Determine that there is a proper input voltage at the power supply. their strobe light power supplies in the field. It is recommended to take
If this test is positive go to step 2. advantage of our 48-hour Repair Service.
2. Clear all possible shorts at the power supply, by disconnecting the
output cables from the power supply outlets, and connect an oper-
ating strobe lighthead assembly or a Strobe Check unit directly to
the power supply outlet, then apply the required voltage to the
power supply input. If this application proves positive the power
supply is in working condition, and the problem may be with the
interconnecting cables.

© 2007 Whelen Engineering Company, Inc. Document #05131A 29


R.F.I. and E.M.I. Problems (Radio Noise)
Whelen Engineering strobe light power supplies are designed with a When the speaker, head phone and microphone use the aircraft’s
low pass filter built in to keep R.F.I. and E.M.I. down to a minimum, ground for return to the radios, one will always experience some inter-
however, sometimes there will be interference in the radios by the ference. The amount of interference depends upon how much potential
strobe light system. Most always, this is an installation problem, not a difference there is between the two ground points. Isolating the audio
strobe light power supply problem. grounds from the airplane ground at the speaker, head phone and
The power supply should acquire its power from a low impedance microphone junctions, and grounding the aforementioned with the
source, such as the alternator or generator end of the electrical buss. radio at one central ground point, will eliminate the majority of all
Historically, the rotating beacon or strobe light circuit breaker is added ground inducted radio noise.
on the electrical buss at the opposite end, with the radio in between the Do not parallel any audio leads with any power lead supplying energy
strobe breaker and the low impedance end of the electrical buss. Any to a noise generator; (i.e.) alternator, electric motor or DC choppers
noise generated by the power supply will be transmitted into the radio such as inverters and strobe light power supplies.
through the A+ input lead to the radio. Most of the new radio equip- The interconnecting cable between the power supply and the remote
ment manufactured today has inadequate input filtering, and any noise strobe lighthead assembly radiate very little, for the output circuit of the
on the electrical buss is amplified in the radio and produced through power supply is very low impedance. They can radiate RF like an anten-
the speaker and/or head phones loud and clear. na if the shield is not terminated to ground. The radiation of RF energy
Two things can be done to alleviate the problem: is reduced to a minimum by properly terminating the shield at one end
1. Connect the strobe light circuit breaker to the low impedance end or the other, generally the power supply end, but which ever proves the
of the electrical buss, using a 16 gauge jumper, as close to the quietest ground. Do not terminate both ends.
battery as possible. When installing a strobe light system, provide a good ground and a low
impedance source to the strobe light power supply. Eliminate ground
2. Install additional filtering in the radio A+ line, or provide an iso- loops in audio circuits by using a centrally located ground point for all
lated A+ source for the radios by installing a filter choke in series audio grounds.
with the radio input power lead and a filter adapter to ground and
reference all radios to their filter. This will also improve the radio Whelen Engineering has available RF shielded flash tubes and strobe
system from other line noises. REF 2200 mfd@50V Capacitor. lighthead assemblies to suppress the trigger pulse or clicking some-
times heard in the radios.
Frequently the noise is not on the A+ lead but is conducted through the
ground circuit. Alternator, electrical motor, fuel pumps and strobe light If noise problems persist, and the procedures described have not
power supplies draw heavy current through the ground circuit of the cleared them up, please contact the Whelen Engineering Company for
aircraft’s frame. Any voltage drop in the ground circuit between the bat- assistance.
tery ground and the radio ground can look like a signal to the radios.

STROBE SYSTEM TESTER


Description
A strobe system tester designed to determine the reason the strobe
light system is not working properly. This kit contains an instruction
sheet and a trouble shooting procedure sheet. Test power supplies and
interconnecting cables. It also comes with an adapter for testing
Grimes and Hoskins strobe light systems.
Model Number Part Number Description
6542600 . . . . . . . . . .01-0765246-00 . . . . .Strobe System Tester
Please Order Part Number: 01-0765246-00.

Photos Show Typical Installations

30 Document #05131A
PARTS BREAKDOWN - AIRCRAFT STROBE BEACONS

Model Number Part Number Description Model Number Part Number Description
5068500 01-0450685-00 Clamp Ring Assy. A626D 02-0350072-35 Lens/Retainer Assy. for A650 Series,
Radio Shielded
A402AR 68-2170504-50 Optic Lens, Red
H102 07-730068-000 Mounting Adapter for A470A Series
A402AS 68-2170504-60 Optic Lens, Split, Red/White
H103 11-230079-000 Mounting Adapter for A470A Series
A402AW 68-2170504-30 Optic Lens, White
3-3/4 dia mounting pattern
A424 11-430005-100 Taillight, Mounting Cup
SA402 68-4230044-30 Lens, Clear for SACF & A450 Series
A425 19-130000-100 Taillight, Lens Retainer
SA406 02-0350053-00 Strobe Tube for SACF & A450 Series
A425AH 19-0150350-01 Retainer, Horizontal Mount
SA4181 38-0230104-00 Gasket for SA402 Lens
A425AV 19-0150350-02 Retainer, Vertical Mount
W1282 19-150002-009 Lens Retainer for W1285 Series
A426 19-190000-009 Retainer for A428 Lens
W1283 38-0230021-00 Gasket for W1284 Lens
A427 02-0250274-00 Strobe Tube Assy.
W1284G 68-4230020-40 Position Light Lens, Green
A427-4 38-0130107-00 Gasket/Spacer for A428 Lens
W1284R 68-4230020-50 Position Light Lens, Red
A428 68-4290001-30 Lens
W12852 02-0350003-01 Base Plate Assy.
A428C 02-0350033-00 Lens, Radio Shielded
W129014 34-0414020-65 Position Light Lamp, 14V
A428D 02-0350057-00 Lens/Retainer Assy Radio Shielded
W129028 34-0428020-65 Position Light Lamp, 28V
A435 02-0350054-00 Strobe Tube Assy, A430 Series
A440 19-130074-009 Mounting Adapter Ring
A441 01-0430011-00 Kit, 3 Pin Connector & contacts
A442 01-0410823-00 Kit, 3 Socket Connector & contacts
A443 02-0230081-00 Trigger Jumper Plug for HDACF
A444 02-0230007-00 Kit, 2 Pin Connector & contacts
A446 02-0230085-00 Kit, 2 Socket Connector & contacts
A455 38-0230002-00 Gasket, A457A Lens
A457A 68-4270002-30 Lens
A457AD 02-0350038-35 Lens, Shielded
A457BDH 02-0350038-37 Lens/Retainer Assy, Radio Shielded,
Vertical Mounting
A457BDV 02-0350038-36 Lens/Retainer Assy, Radio Shielded,
Horizontal Mounting
A469A 01-0770044-00 Strobe Tube Assy.(non reflective base)
A469B 01-0770044-02 Strobe Tube Assy.
A469D 01-0770044-01 Radio Shielded Strobe Tube Assy.
A469DK 01-0710834-00 Radio Shielding Kit for A469A
A504 06-150058-001 Disc, Lamp Socket for A555A Series
A506 02-0350034-00 Strobe Tube/Socket Assy. For A500A
A507 02-0350260-00 Lamp Socket for A555A Series
A50814 34-0412070-63 Halogen Lamp 14V 25 Watt
A50828 34-0428070-64 Halogen Lamp 28V 25 Watt
A605 02-0350259-00 Base Plate Assy. For A600 Series
A606 19-170049-009 Retainer for A600 Series
A610 02-0250276-00 Strobe Tube
A612 68-2290005-30 Magnifying Lens for A610
A612D 02-0350071-35 Lens/Retainer Assy. Radio Shielded
used on A600 Series
A615 68-4250066-30 Taillight Lens used on A600 Series
A616 38-0130090-00 Gasket for A615 Taillight Lens
A626 19-170052-009 Retainer for A650 Series
A copy of the Whelen warranty regarding products described on these pages may be obtained free of charge from the Whelen Engineering Company, Inc., Chester, Connecticut 06412.

© 2007 Whelen Engineering Company, Inc. Document #05131A 31


PARTS BREAKDOWN - AIRCRAFT STROBE BEACONS

A628
A425 A425A
A425A

A457A-D A457B-D A628-D


OPTIONAL OPTIONAL OPTIONAL

A457A A457A A612 SA402


A457A

A402A- ( )
A455 01-0450685-00
A455
A455 01-0450685-00
A629
A508
A508

A435 A507
SA418-2
A506
A627
A467
A504

A441 SA406
A424
A469B
A430 A441 A444
A441

A500A
A625 A441 A441
A444
IMPORTANT NOTE: A450 A470A
When ordering models A500A and A555A,
or lens assembly part number A457B-D, A555A
make sure to SPECIFY HORIZONTAL
OR VERTICAL.

W1282
A626 A626
A606

A612-D A626-D A626-D


OPTIONAL OPTIONAL OPTIONAL
W1284

W1284
W1284
A612 A612 A612
W1283

W1283
W1283 A610 A610
A610

W1290 W1290
W1290
A507
A427-3 A427-3
A427-4
A508

A616
A605 W1285-2

W1285-2
A441 A441
A441
A615
A600-PR A650-PR A650 W1285-PR
A600-PG A650-PG W1285-PG

32 Document #05131A
APPENDIX A

© 2007 Whelen Engineering Company, Inc. Document #05131A 33


34 Document #05131A
© 2007 Whelen Engineering Company, Inc. Document #05131A 35
36 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 37
38 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 39
40 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 41
42 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 43
44 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 45
46 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 47
48 © 2007 Whelen Engineering Company, Inc. Document #05131A
Document #05131A 49
NOTES

50 Document #05131A
®

The Latest Technology in Strobe


and LED Aviation Lighting!
Visit us on the web at
www.whelen.com

© 2007 Whelen Engineering Company, Inc. Document #05131A 51


WARRANTY AND SERVICE REPAIR STATIONS
UNITED STATES: OVERSEAS:
Whelen Engineering Company, Inc. AAR Allen Group International
Route 145, Winthrop Rd. Kruisweg 705
Chester,CT 06412-0684 P.O. Box 52
Tel: 860-526-9504 Hoofddorp, Netherlands 2130 AB
Fax: 860-526-2009 Tel: 31-20-6552213
www.whelen.com Fax: 31-20-6533991
aviation@whelen.com
Aviatec
CANADA: JAR 145 #RAI-059
Wright Instruments Ltd. str. del Cascinotto, 163
2762 Slough Street 10156 Torino, Italy
Mississauga, Ontario Tel: +39-(0)11-223.9904
Canada L4T 1G3 Fax: +39-(0)11-223.9915
Tel: 905-677-7161
Fax: 905-677-2188

ENGINEERING COMPANY, INC.


ROUTE 145, CHESTER, CT 06412-0684
PHONE: (860) 526-9504
FAX: (860) 526-2009
www.whelen.com

© 2007 Whelen Engineering Company, Inc. 11051D-022207 REV 1 Document #05131A

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