Service Instructions FOR Radar RDR 2000 With Moving Map Installation and Gns 530 (GPS) Installation
Service Instructions FOR Radar RDR 2000 With Moving Map Installation and Gns 530 (GPS) Installation
SERVICE INSTRUCTIONS
FOR
RADAR RDR 2000
WITH MOVING MAP INSTALLATION
AND GNS 530 (GPS) INSTALLATION
EFFECTIVITY
KIT NUMBER MODEL SERIAL NO.
APPROVED BY ..............................................................
APPROVED BY ..............................................................
APPROVED BY ..............................................................
AGUSTA
Engineering Customer Support and License
Technical Publications Dept.
Via per Tornavento, 15
21019 - Somma Lombardo
Varese - Italy
AB412-SI-524
NOTE: The portion of page affected by the change is indicated by a black vertical line in the outer margin.
CAUTION: Upon receipt of the second and subsequent changes to this manual, personnel responsible for
maintaining this publication in current status will ascertain that all previous changes have been
received and incorporated. Action should be taken promptly if the publication is incomplete.
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AB412-SI-524
CUSTOMER FEEDBACK
FAX TO: ENGINEERING CUSTOMER SUPPORT AND LICENSE TECH. PUBS (+39 331 711399)
MANUAL TITLE:
MANUAL NUMBER:
DATE OF ISSUE:
NOW READS:
SHOULD READ:
POSITION COMPANY
TABLE OF CONTENTS
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SECTION I
INSTALLATION PROCEDURES
(PROVISION)
NOT APPLICABLE
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SECTION II
TABLE OF CONTENTS
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SECTION II
The RDR 2000 Bendix/King Weather Radar is an X band digital system used for detecting weather and to represent
accurate ground maps.
Basically it consists of a receiver/transmitter/antenna unit (RTA) and a colour display.
The system is powered by 28v dc and protected by WX/RDR/MFD breakers.
The RTA is an integrated unit including in a single group the transmitter, the receiver and the antenna. All system controls
are included within the KMD 850 display perimeter.
The system receives pitch and roll signals from the N. 1 gyroscopic system and GPS system GARMIN 165 (Helicopter
S/N 25973 and 25974) or GNS 530 System (GPS) (Helicopter S/N 25977 and 25980).
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1. Antenna
2. Breaker
3. Screw
4. Plate
5. Screw
6. Washer
7. Nut
8. Support
9. Nut
10. Washer
11. Cover
12. Screw
13. Washer
14. Screw
15. Washer
16. Support Screw
17. Processor
18. Support
19. KMD 850
20. Cable assy
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The controls and indicators are inserted in the display, and perform the following functions:
1. BRIGHTNESS CONTROL
2. DATA CARD
3. DISPLAY
5. ON/OFF CONTROL:
– ON: It allows the system switching on. The system operation starts after approximately 60 seconds warm up
and in WX 80 nm Mode.
NOTE
At the system switching on, the warm up period can be monitored. By
rotating the knob from OFF to ON the display will become green. As
soon as the radar starts slewing the green will be eliminated. Just
before the warm up completion, the display becomes green for few
seconds, then the radar starts to transmit and the display shows the
radar echos.
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– OFF: It switches off the main power supply to the indicator but the ART remains energized for approximately
maximum 30 seconds, with no radar transmission, in order to allow antenna stowing at 0 azimuth and 30°
downwards.
NOTE
The main power supply to the ART can be switched off only by
releasing the radar breaker.
8. CONTROL KNOBS
– GAIN: Knob adjusting radar gain from 0-20 dB (counterclockwise rotation reduces the radar gain). It only
operates in MAP mode.
– TST: Enables the display of a multicolour test arch. The pattern (see figure 2-3) is a typical four colours pattern
and it is initialized for 80 nm distance, which can be modified through the relevant keys. No radar
transmission is allowed when this mode is selected, and the label TEST visualized is displayed in the
lower left of the display.
– SBY: The system is fully powered but no radar transmission occurs . The antenna is positioned at 0° azimuth
and 30° downwards, with relevant operation motors.
– SET: The ″SET″ state offers functionality through the following Soft Keys:
(c) MANUAL GAIN: Toggles between manual or auto gain control in the WX mode.
(d) SECTOR SCAN: Toggles between reduced sector scan and full scan modes in the azimuth view.
– ON: The ON state is the normal operating state of the Radar. Two operation modes are provided, the WX Mode
and the Ground Map Mode.
(a) WX MODE: This is the default mode and provides basic weather operation. This mode is indicated by
″WX″ in the lower left of the display.
(b) GROUND MAP MODE: The ground MAP mode enables the display of ground features based on Radar
Echo. This mode is indicated by ″MAP″ in the lower left of the display.
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9. POWER LABELS
– MODE: Pressing this key will sequence through all available modes associated with the displayed page.
– RNG▲: Pressing this key will increase the range scale one level on the displayed page. Range scale on other
pages will not be affected.
– RNG▼: Pressing this key will decrease the range scale one level on the displayed page. Range scales on other
pages will not be affected.
– VIEW: Pressing this key will sequence through the two available Vertical and Horizontal Profile Views
associated with the displayed page (See Figures 2-5 and 2-6).
– OVLY: Pressing the Overlay Key allows data from more than one source to be displayed simultaneously on the
display. Soft Labels will indicate which data sources are available for overlay.
– NAV: Allows the display of pre-programmed waypoints. It is set up from OVLY Mode. Should other modes be
selected the NAV display will be overlaid on previous diplays.
11. JOYSTICK
This is a pointing device which moves a mouse-like pointer around the display. It is primarily used for pointing at
items on the map for further information and for measuring range and bearing to specific points. When the WX
function is selected, the joystick controls antenna tilt angle and track.
– TRK: Provides a yellow target for vertical profile. Being the radar powered and the target pushbutton pressed,
the target line position moves from left to right with one degree increments at 15 degrees per second
speed. When the Vertical Profile Mode is selected, the antenna scans the Vertical Profile area according
to the azimuth position of the target line.
– TILT: Allows manual adjustment of the antenna tilting 15 degrees upwards or downwards in order to obtain a
better display representation. The tilt angle will be displayed in the upper right hand corner of the display.
The TILT function is disabled when in vertical profile mode.
– The Fault Indicator is located between the Range buttons. If this tiny ″F″ is illuminated, a system hardware
problem exists. This could be caused by the unit failing a self test or an improper installation configuration.
If the Fault Indicator appears, cycle the unit power. If the fault re-occurs, the unit needs to be taken to an
authorized service center to correct the configuration or repair the unit.
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2-2-2-2. Removal
(Figure 2-1)
A. Insert the 3/32 socket head wrench through the screw seat (14, figure 2-2), unscrew carefully up to reach the screw
locking.
C. Rotate the screw clockwise up to reach the screw locking and withdraw carefully the unit.
D. Rotate the screw counterclockwise, pull cautiously the unit and withdraw it completely from its seat.
2-2-2-3. Inspection
B. Verify that both connector receptacles and connectors are not corroded and the connector pins are not bent or broken.
2-2-2-4. Installation
A. Place the unit in the proper seat and push it carefully up to reach the locking.
B. Insert the 3/32 socket head wrench in the screw seat (14, figura 2-2). Rotate the screw clockwise in order to release
the lock.
C. Position cautiously the unit up to the stroke end, then tighten completely the screw in order to lock the unit. Remove
the socket head wrench from the unit.
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WARNING
CAUTION
A. Pre-flight alarms
WARNING
Do not activate the radar within 100 feet distance from inflammable
liquids or explosive materials containers. The radar shall never be
operating during refueling operations. Do not attempt to use the radar
until not having completely acquired all the safety information. In ON
Mode, the system is always transmitting except when the helicopter is
on ground. The system is never transmitting in OFF, SBY or TST
Mode.
(2) Verify that no fault messages are displayed in the bottom left area of the screen.
(3) With the control knob in TST or SBY position, move in a free zone where no people, aircrafts, vehicles or
metallic buildings are present within approximately 100 yards.
(4) Rotate the knob to ON. The indicator will automatically display the 80 miles distance in WX mode. Any target
(weather or terrestrial) will be displayed in green, yellow, red or magenta colour. (Note: Prior to the system
transmission, a 60 seconds warm up time is required.)
(5) Move the joystick up and down checking the tilt angle increase or decrease, in 0,25 degrees steps in the range
between -15 and + 15 degrees.
(6) Move the joystick left and right, checking the track angle increase or decrease, in one degree steps (only with
radar in ON state).
(7) When Tilt and Track Line are adjustable, TRK and TILT soft labels will be displayed in the upper right hand
corner of the display. The KMD 850 displays the tilt value below the TILT soft label.
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(8) Press MODE key checking the toggle between WX and MAP mode (radar in ON state). The MODE label is not
displayed with the radar in TEST or STANDBY states.
(9) Operate on RNG keys checking the field increase and decrease, from 10 to 240 mn (10, 20, 40, 80,160 and 240
steps).
(10) If the minimum range value is reached , the ″RNG″ label is extinguished immediately.
(11) Press VIEW key and check the toggle between the VERTICAL (Figure 2-5) and HORIZONTAL PROFILE
VIEW (Figure 2-6) (only with radar in TEST or ON mode)
(12) Pressing OVLY key once, all power labels disappear whilst SAVE & EXIT label is displayed together with the
available data labels. Pressing such key the radar pertaining labels (MODE, RNG, VIEW, and OVLY) will be
displayed.
(13) Rotating the inner knob, increases or decreases the gain varying the arch surrounding the GAIN label.
(14) Rotating the outer knob, simulates the SBY , TST, ON and SET selector.
NOTE
In SBY Mode: in this state all page symbology is suppressed , except
the Control Knob one.
A. The radar display has been regulated in order to show 5 levels of target intensity: Black (level 0), Green (level 1),
Yellow (level 2), Red (level 3) and Magenta (level 4).
B. These levels are described in the following table, comparing their approximate similarities to the intensity levels of
the Video Integrated Processor (VIP).
Table 2-1. Radar Display and storm levels related to the quantity of estimated precipitations.
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To avoid the area where the radiations level exceed the 10W/cm2 US standard, all personnel should stand beyond the
distance indicated in the following figure. The distance from dangerous area limit is calculated, considering the wider
antenna available with the RDR-2000 system, the estimated output power of the transmitter, and with the antenna in firm
or aligned position. Using a scanning beam, the power density at dangerous area limit has been substantially reduced.
The system is installed on the helicopter nose and it is protected by a removable fiberglass cover.
2-2-7-1. Removal
B. Remove the antenna (1) by removing screw (5), washer (6) and nut (7) from plate (4), disconnect the cable assy (20).
C. Remove plate (4) from support (8) with screw (3), washer (10) and nut (9).
2-2-7-2. Inspection
2-2-7-3. Installation
A. Secure the antenna (1) with screw (5), washer (6) and nut (7) to plate (4).
B. Install the previously assembled parts to support (8) with screw (3), washer (10) and nut (9).
2-2-8-1. Removal
A. Remove cover (11) with screws (12 and 14) and washers (13 and 15).
2-2-8-2. Installation
B. Slide processor unit into support (18) and tighten screw (16).
C. Install cover (11) with screws (12 and 14) and washer (13 and 15).
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The Garmin GNS 530 offers accurate navigational data and communication capability along with non-precision and
precision approach certification in the IFR environment.
The system consists of a receiver, an antenna and a control panel.
The system is powered by 28 VDC through the GPS circuit breaker.
NOTE
If the GNS 530 has not been operated for a period of six months or
more, it may have to ″Search the Sky″ to collect new data. This means
the unit is acquiring satellite data to establish almanac and satellite
orbit information, which can take 5 to 10 minutes. The Satellite Status
Page displays a ″Searching Sky″ status, and the message annunciator
(MSG) above the MSG key also flashes to alert of a system message,
″Searching the Sky″. The Message Page appears and displays the
status or warning information applicable to the receiver's current
operating condition. To return to the previous page after viewing a
message, press MSG again.
Communication
– The system features a digitally-tuned VHF COM radio that provides a seamless transition from communication to
navigation, bringing the two most important functions in flying together in one-panel mounted unit. The GNS 530's
COM radio operates in the aviation voice band, from 118.000 to 136.975 MHz, in 25 kHz steps (default). For
European operations, a COM radio configuration to allow for 8.33 kHz steps is also provided.
Navigation
– The system's main pages are divided into groups: NAV, WPT, AUX and NRST. While viewing any of these pages,
selection of another page is a simple selection process using the small and large right knobs.
– An autozoom feature is available of the Default NAV page, which automatically adjusts from an en-route scale of
200 nautical miles through each lower scale, stopping at 5.0 nautical miles as the destination waypoint is approached.
By default, the autozoom feature is disabled.
– The system allows to fly non-precision and precision approaches to airports with published instrument approach
procedures. All available approaches are stored on your Jeppersen NavData card, and are automatically updated
when you replace the card with a new one.
– The system uses a flashing ″MSG″ annunciator at the bottom of the screen (directly above the MSG key) to alert of
any important information or warnings. While most messages are advisory in nature, warning messages may require
an intervention. Whenever the ″MSG″ annunciator flashes, press the MSG key to display the message. Press MSG
again to return to the previous page.
– The system lets create up to 20 different flight plans, with up to 31 waypoints in each flight plan.
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1. Breaker
2. GPS Antenna Kit
3. GPS Antenna
4. Gasket
5. Nut
6. Support
7. Plate assy
8. GNS 530 system
9. Decal
10. Decal
11. Cable assy
12. Cable assy
13. Cable assy
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The control panel (figure 2-9) is positioned on the pedestal and includes controls and indicators.
1. The COM Power/volume knob controls unit power and communication radio volume. Press momentarily to disable
automatic squelch control.
2. The VLOC volume knob controls audio volume for the selected VOR/Localizer frequency. Press momentarily to
enable/disable the ident tone.
3. The large left knob (COM/VLOC) is used to tune the megahertz (MHz) value of the standby frequency for the
communications transceivers (COM) or the VOR/Localizer receiver, whichever is currently selected by the tuning
cursor.
4. The small left knob (PUSH C/V) is used to tune the kilohertz (kHz) value of the standby frequency for the
communications transceiver (COM) or the VLOC receiver, whichever is currently selected by the tuning cursor.
Press this knob momentarily to toggle the tuning cursor between the COM and VLOC frequency fields.
5. The COM flip-flop Key is used to swap the active and standby COM frequencies. Press and hold to select emergency
channel (121.500 MHz).
6. The VLOC flip-flop Key is used to swap the active and standby VLOC frequencies (i.e., make the selected standby
frequency active).
7. The Range Key allows to select the desired map scale. Use the up arrow side of the key to zoom out to a larger area,
or the down arrow side to zoom into a smaller area.
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8. The Direct-to Key provides access to the direct-to function, which allows to enter a destination waypoint and
establishes a direct course to the selected destination.
9. The Menu Key displays a context-sensitive list of options. This options list allows to access additional features or
make settings changes which relate to the currently displayed page.
10. The Clear Key is used to erase information or cancel an entry. Press and hold this key to immediately display the
Default Navigation Page, regardless of the page that is currently displayed.
11. The Enter Key is used to approve an operation or complete data entry. It is also used to confirm information, such
as the Database Page during power on.
12. The large right knob (GPS) is used to select among the various page groups: NAV, WPT, AUX or NRST. With the
on-screen cursor enabled, the large right knob allows to move the cursor about the page.
13. The small right knob (PUSH CRSR) is used to select among the various pages within one of the groups listed above.
Press this knob momentarily to display the on-screen cursor. The cursor allows to enter data and/or make a selection
from a list of options.
14. The CDI Key is used to toggle the navigation source (GPS or VLOC) which provides output to an external HSI or
CDI.
15. The OBS Key is used to select manual or automatic sequencing of waypoints. Pressing this key selects OBS mode,
which retains the current ″active to″ waypoint as your navigation reference even after passing the waypoint (i.e.,
prevents sequencing to the next waypoint). Pressing the OBS key again returns to normal operation, with automatic
sequencing of waypoints. Whenever OBS mode is selected, you may set the desired course to/from a waypoint using
the OBS page, or an external OBS selector on the HSI or CDI.
16. The Message Key is used to view system messages and to alert to important warnings and requirements.
17. The Flight Plan Key allows to create, edit, activate and invert flight plans, as well as access approaches, departures
and arrivals. A closest point to flight plan feature is also available from the flight plan key.
18. The Vertical Navigation Key allows to create a three-dimensional profile which guides to a final (target) altitudine
at a specified location.
19. The Procedure Key allows to select approaches, departures, and arrivals from the flight plan. When using a flight
plan, available procedures for the departure and/or arrival airport are offered automatically. Otherwise, you may
select the desired airport, then the desiring procedure.
B. Rotate the COM power/volume knob clockwise to turn the unit on and set the desired radio volume.
C. A Welcome Page appears briefly, followed by the Land Data Page, as the unit conducts a self-test to ensure proper
operation.
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NOTE
During self test, a failure of any system component is annunciated by
a flashing ″Fail″ message adjacent to the relevant category. This
failure will cause the message (MSG) annunciator to light and remain
lit. Press the MSG key to display the message.
D. Once the self-test concludes, the Database Confirmation Page is displayed, showing the effective and expiration dates
of the Jeppesen database on the NavData card. Press ENT (11) to acknowledge the Database Confirmation Page and
proceed to the Instrument Panel Self-Test Page.
E. Once the database has been acknowledged, the Instrument Panel Self-Test Page appears. To ensure that the GNS 530
and any connected instruments are working properly, check for the following indications on the CDI/HSI, RMI,
external annunciators and other connected instruments:
– TO/FROM flag - TO
Once you have verified proper operation, press ENT (11) to display the Satellite Status Page.
GPS TRACK 6:
2 18 19 27 29 31
NOTE
This display indicates the number of satellites being tracked (6) as
well as identifying each satellite tracked (by number). A flashing
satellite number indicates a satellite which is being tracked but not
being used in the position solution. The GPS annunciator on the front
panel indicates that sufficient satellites are being used to provide
position updates.
F. When the GNS 530 has acquired a sufficient number of satellites to determine a position, the Map Page will
automatically appear showing your present position.
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2-2-9-3-1. Removal
A. Remove sealant from antenna base (2), support (6) and attaching part by using a not metallic spatula.
2-2-9-3-2. Inspection
2-2-9-3-3. Installation
B. Place gasket (4) and antenna (3) on its support and install with nut (5).
C. Seal around antenna base, support and attaching hardware with sealant MIL-S-0082 TY II, CL 2 (Proseal 890).
2-2-9-4-1. Removal
A. Insert the hex drive tool into the access hole (20, figure 2-9) on the unit face and rotate counterclockwise until the
unit is forced out about 3/8″ in order to be freely pulled from the rack.
2-2-9-4-2. Installation
A. Insert the hex drive tool into the access hole (20, figure 2-9) and rotate the mechanism 90° counterclockwise to insure
correct position prior to placing the unit.
B. Install the unit by sliding it straight in until it stops, about 1 inch short of the final position.
C. Insert the hex drive tool into the access hole (20). Rotate the hex tool clockwise while pressing on the left side of
the bezel until the unit is firmly seated in the rack.
WARNING
Be sure not to overtighten the unit into the rack. The application of hex
drive tool torque exceeding 15 in/lbs can damage the locking
mechanism.
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Figure 2-10. RDR 2000 Radar Wiring Diagram (Serial Number 25973 - 25974)
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Figure 2-11. RDR 2000 Radar Wiring Diagram (Serial Number 25977 - 25980)
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Figure 2-12. GNS 530 System (GPS) - Wiring Diagram.
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SECTION III
This section lists and illustrates assemblies, subassemblies and detail parts of subject Kit.
Refer to General Information Section of the basic helicopter ″Illustrated Parts Catalog″ for detailed explanation of usage
of this part catalog section. A cross reference listing of vendors code, name, and address is provided for customer's
information.
CODE TO NAME
Manufacturers' Codes and Addresses
NAME TO CODE
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Description Effect
Fig. Item Part Number Icy QNHA SMR
12345 67 89 UOCA
3-1 412-7517-55 RDR 2000 RADAR INST. KIT - RETROFIT AND MOVING MAP A0126 REF
WITH MFD
1 071-01519-0101 • ANTENNA 01KG6 1
2 MS22073-5 • BREAKER 2
3 MS24694S52 • SCREW 3
4 412-9020-25-103 • PLATE A0126 1
5 MS16998-47 • SCREW 4
6 NAS1149D0463J • WASHER 4
7 MS21042L4 • NUT 4
8 AN3-6A • BOLT 2
9 NAS1149D0332K • WASHER 2
10 MS35206-231 • SCREW 2
11 NAS1149DN6165 • WASHER 2
12 MS21042L06 • NUT 2
13 030-01171-0000 • CONNECTOR 01KG6 1
14 AN3-6A • BOLT 3
15 AN970-3 • WASHER 3
16 MS21042L3 • NUT 3
17 AN970-3 • WASHER 3
18 412-7511-23-103 • SUPPORT A0126 1
19 066-04035-0101 • KMD 850 01KG6 1
20 412-7504-06-205 • CABLE ASSY A0126 1
21 OB2101-002 • PROCESSOR 01KG6 1
22 MS35206-242 • SCREW 8
23 NAS1149DN816J • WASHER 8
24 ED300MVG • DECAL A0126 1
25 MS27039-1-06 • SCREW 5
26 NAS1149D0316K • WASHER 5
27 MS27039-1-05 • SCREW 5
28 NAS1149D0316K • WASHER 5
29 MS27039-1-05 • SCREW 5
30 NAS1149D0316K • WASHER 5
31 412-1600-44-105 • COVER 1
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Description Effect
Fig. Item Part Number Icy QNHA SMR
12345 67 89 UOCA
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