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8 July 20 PTD PDF

This document discusses various types of press tools used in sheet metal working. It describes simple tools for piercing and blanking, compound tools that perform blanking and piercing in one stroke, combination tools that combine cutting and forming, bending tools, drawing tools, and progressive tools where the workpiece moves through multiple stations. Press tools are custom built to produce sheet metal components for applications like automotive and electrical equipment parts.

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115 views11 pages

8 July 20 PTD PDF

This document discusses various types of press tools used in sheet metal working. It describes simple tools for piercing and blanking, compound tools that perform blanking and piercing in one stroke, combination tools that combine cutting and forming, bending tools, drawing tools, and progressive tools where the workpiece moves through multiple stations. Press tools are custom built to produce sheet metal components for applications like automotive and electrical equipment parts.

Uploaded by

janak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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!! Sab Ka Malik Atma !!

Vishwatmak Jangli Maharaj Ashram Trust’s

Vishwatmak Om Gurudev College of Engineering

Department of Mechanical Engineering

Subject – Press Tool Design (PTD)

Academic Year – 2020-21


Introduction to Press Working –
1.1 Classification of common Press working operations, Benefits and limitations of using
Press tools. Applications of pressed parts/components.
1.2 Theory of Shearing in Press Working. Optimum Cutting clearance & its effect on
tolerances of pressed components. Construction of Basic shearing die. Functions of
different elements of a press tool. Methods of feeding the strip/coil material.

2 Design and Calculations of Piercing & Blanking Die–

2.1 Calculations for Economic Strip Layout, Calculations of Cutting force and Stripping
force, Recommending minimum tonnage of a press. Centre of Pressure (its importance
and calculation)
2.2 Design aspects of Press tool elements viz. Punches & methods of retaining punches, Die
block, Stripper, Pilot, etc. Methods of reducing cutting loads on press tools
2.3 Different types Die sets and its selection

3 Selection of Material & Hardware –Selection and arrangement of Hardware used in


Press tools. Selection of steels and its hardness for different elements of Press tools.
4 Bending and Drawing-
• 4.1 Theory of Bending, Spring back and measures to control it, Calculations for Blank
• development of Simple Bent components, Minimum bend radius, Types of Bending dies
• 4.2 Theory of Drawing, Metal flow in Drawing & forming operations; reduction ratio and
• redrawing limits, draw clearance, drawing and blank holding forces for cylindrical draws
• only. Blank development of Cup
• 4.3 Defects in drawn as well as bent parts, Presses selection for drawing/forming operations
• 4.4 Basic construction and working of Bending and Drawing dies
5 Miscellaneous Dies-
• Basic construction & working of Shaving dies, Trimming dies,Compound dies,
• Combination dies, Coining dies, Embossing dies, Simple Progressive & Compound
• Progressive dies
6 Selection of Presses and its setting –
• 6.1 Selection of Press and Press setting for Shearing, Bending, Progressive and Drawing
• dies, Equipment for Sheet metal operations (Basics only), Overloading of presses (load,
• energy considerations)
• 6.2 Introduction to Automation & Safety in Press shop
Press Tool :-

Press tools are special tools custom built to produce a particular component mainly out of sheet metal.

• Ex. – Automobile parts, Sheet metal parts of electrical equipment's, etc.


 Simple Tool
 Compound Tool
Types of Press  Combination Tool
Tools :-  Bending Tool
 Drawing Tool
 Progressive Tool
Simple Tool :-
This tool is designed to perform piercing and blanking operation.

Punch
Work Piece

Die
scrap
Compound Tool :-

• Blanking and Piercing operation performed in a single stroke.


• https://www.youtube.com/watch?v=70LU5q88ixo
• https://www.youtube.com/watch?v=fZ_mW51jNEw&list=PLvyakDjDE9G0iF3LdnGA8eQLFJIJkipQR

Piercing punch
Required

Work

Blanking Punch
Combination Tool :-

• The cutting and forming operation are combined and carried out in
single stroke.

Forming
Blank part

Combination of blank and form die


Bending Tool :-

• This Tool is used to bend the component in specified shape.


V-Bend Tool https://www.youtube.com/watch?v=B4pmwuXN7Kw
U-Bend Tool https://www.youtube.com/watch?v=aNS8dFZCOXo

Punch
Work piece

Die
Drawing Tool :-
• Drawing is a process of axial elongation through application of axial
force.
• https://www.youtube.com/watch?v=XibQm4jX-jU

Punch
Die
Work
piece
Progressive Tool :-
• The work piece moves from one station to another, with separate
operations, being performed at each station.
• https://www.youtube.com/watch?v=pHzRicudrXM

Punch
Strip
Die

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