Scribd
Upload
3K views48 pages

Press Tool Design PPT Module 1

The document provides information about press tool design including definitions, types, and operations. It defines press tools as custom tools used to produce sheet metal components. It describes common types of press tools such as simple, compound, combination, bending, drawing, and progressive tools. It outlines various press operations including cutting operations like piercing, blanking, and notching as well as non-cutting operations like bending, drawing, and coining. It also discusses press types classified by shape, slide configuration, drive mechanism, and actuation method.

Uploaded by

janak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
3K views48 pages

Press Tool Design PPT Module 1

The document provides information about press tool design including definitions, types, and operations. It defines press tools as custom tools used to produce sheet metal components. It describes common types of press tools such as simple, compound, combination, bending, drawing, and progressive tools. It outlines various press operations including cutting operations like piercing, blanking, and notching as well as non-cutting operations like bending, drawing, and coining. It also discusses press types classified by shape, slide configuration, drive mechanism, and actuation method.

Uploaded by

janak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

!! Sab Ka Malik Atma !!

Vishwatmak Jangli Maharaj Ashram Trust’s

Vishwatmak Om Gurudev College of Engineering

Department of Mechanical Engineering

Subject – Press Tool Design (PTD)

Academic Year – 2020-21


Syllabus
Introduction to Press Working –
1.1 Classification of common Press working operations, Benefits and limitations of using
Press tools. Applications of pressed parts/components.
1.2 Theory of Shearing in Press Working. Optimum Cutting clearance & its effect on
tolerances of pressed components. Construction of Basic shearing die. Functions of
different elements of a press tool. Methods of feeding the strip/coil material.

2 Design and Calculations of Piercing & Blanking Die–

2.1 Calculations for Economic Strip Layout, Calculations of Cutting force and Stripping
force, Recommending minimum tonnage of a press. Centre of Pressure (its importance
and calculation)
2.2 Design aspects of Press tool elements viz. Punches & methods of retaining punches, Die
block, Stripper, Pilot, etc. Methods of reducing cutting loads on press tools
2.3 Different types Die sets and its selection

3 Selection of Material & Hardware –Selection and arrangement of Hardware used in


Press tools. Selection of steels and its hardness for different elements of Press tools.
4 Bending and Drawing-
• 4.1 Theory of Bending, Spring back and measures to control it, Calculations for Blank
• development of Simple Bent components, Minimum bend radius, Types of Bending dies
• 4.2 Theory of Drawing, Metal flow in Drawing & forming operations; reduction ratio and
• redrawing limits, draw clearance, drawing and blank holding forces for cylindrical draws
• only. Blank development of Cup
• 4.3 Defects in drawn as well as bent parts, Presses selection for drawing/forming operations
• 4.4 Basic construction and working of Bending and Drawing dies
5 Miscellaneous Dies-
• Basic construction & working of Shaving dies, Trimming dies,Compound dies,
• Combination dies, Coining dies, Embossing dies, Simple Progressive & Compound
• Progressive dies
6 Selection of Presses and its setting –
• 6.1 Selection of Press and Press setting for Shearing, Bending, Progressive and Drawing
• dies, Equipment for Sheet metal operations (Basics only), Overloading of presses (load,
• energy considerations)
• 6.2 Introduction to Automation & Safety in Press shop
Press Tool :-

Press tools are special tools custom built to produce a particular component mainly out of sheet metal.

• Ex. – Automobile parts, Sheet metal parts of electrical equipment's, etc.


 Simple Tool
 Compound Tool
Types of Press  Combination Tool
Tools :-  Bending Tool
 Drawing Tool
 Progressive Tool
Simple Tool :-
This tool is designed to perform piercing and blanking operation.

Punch
Work Piece

Die
scrap
Compound Tool :-

• Blanking and Piercing operation performed in a single stroke.


• https://www.youtube.com/watch?v=70LU5q88ixo
• https://www.youtube.com/watch?v=fZ_mW51jNEw&list=PLvyakDjDE9G0iF3LdnGA8eQLFJIJkipQR

Piercing punch
Required

Work

Blanking Punch
Combination Tool :-

• The cutting and forming operation are combined and carried out in
single stroke.

Forming
Blank part

Combination of blank and form die


Bending Tool :-

• This Tool is used to bend the component in specified shape.


V-Bend Tool https://www.youtube.com/watch?v=B4pmwuXN7Kw
U-Bend Tool https://www.youtube.com/watch?v=aNS8dFZCOXo

Punch
Work piece

Die
Drawing Tool :-
• Drawing is a process of axial elongation through application of axial
force.
• https://www.youtube.com/watch?v=XibQm4jX-jU

Punch
Die
Work
piece
Progressive Tool :-
• The work piece moves from one station to another, with separate
operations, being performed at each station.
• https://www.youtube.com/watch?v=pHzRicudrXM

Punch
Strip
Die
Types of press operations
There are two types of operations
 Cutting operations

 Non-Cutting operations
Types of cutting operations
Piercing  Cropping
 Blanking  Perforating
 Notching  Nibbling
 Lancing  Louvering
 Parting off  Trimming
 cutoff  Shaving
Piercing :-
• Holes are cut on the sheet metal.
Blanking:-
• The Cutting action must be about a complete or enclosed contour.
Notching :-
• It is an operation for removing a piece of scrap from the edge.
• https://www.youtube.com/watch?v=xFr0d5H2WAM
Lancing:-
• Three side cutting and one side bending operation.
• https://www.youtube.com/watch?v=DjVJoTZTQ0I
Parting Off :-
• Cut the material between two components to separate it from parent
metal.
Cut Off :-
• The cutting action must be along a line.
Cropping :-
• Cutting operation to control the strip movement.
Perforating :-
Maximum number of holes are pierced in single stroke.
https://www.youtube.com/watch?v=LD8opG2dK1w
Nibbling :-
• To cut out the sheet to size with help of punching.
• https://www.youtube.com/watch?v=ZHpkG47z5iU
Louvering:-
• Three side forming and one side cutting operation.
• https://www.youtube.com/watch?v=-yXy0fDUX0M
Trimming:-
• To cut excess material which is left out on the flange of the drawn
component.
• https://www.youtube.com/watch?v=4uSkukZFyiY
• https://www.youtube.com/watch?v=NOsToP7ipRM
Shaving:-
• To give finish cut to the blanks and pierced holes.
Types of Non-cutting Operation

Bending  Hemming

 Drawing  Seaming

 Embossing  Curling

 Coining  Bulging
Bending:-
• To bend the sheet at specified angle.
Drawing:-

• It is process of changing flat, precut metal blank into hollow vessel.


Embossing :-
• Shallow forming operation at equal thickness. Embossing is the
process of making impression on the sheet /workpiece.
• https://www.youtube.com/watch?v=CRvySEKCH-k
Coining :-
• It is operation of making impression and depression on sheet metal.
• https://www.youtube.com/watch?v=eKoXhplG56I
• https://www.youtube.com/watch?v=rTJ7TW4kp78
Bulging:-
• It expands the cups along a narrow band and at the same time reduce
the height.
• https://www.youtube.com/watch?v=HvGYuIMzfcM
• https://www.youtube.com/watch?v=-yI8VK2tERk
Hemming :-
• To join the two sheets.
• https://www.youtube.com/watch?v=puiH-kI5njw
Seaming :-
• It is the operation of pushing the material inside/outside all around
the periphery.
• https://www.youtube.com/watch?v=t0i31Cl5XjQ
Curling :-
• It is the operation of turn the edge inside.
• https://www.youtube.com/watch?v=5apZhMH5Aa0
Types of Presses
• According to Shape
1) C-Frame https://www.youtube.com/watch?v=PsgCG3sHE4c
https://www.youtube.com/watch?v=Rm1g3ZhjFNk

2) H-Frame https://www.youtube.com/watch?v=NO3kikUjdZk
https://www.youtube.com/watch?v=pSeiAHtVthQ
• According to Table Deposition
1) Inclinable https://www.youtube.com/watch?v=I3pQWmO5xok
2) Non-Inclinable
• According to Stroke
1) Fixed Stroke
2) Variable Stroke https://www.youtube.com/watch?v=QJ6D499N090
Types of Presses
• According to Number of Slides
1) Single Action
2) Double Action
3) Triple Action
• According to Type of Drive
1) Geared 3) Knuckle Joint
2) Non-Geared 4) Friction Screw
• According to Actuation
1) Mechanical 2) Hydraulic
Types of Presses
• According to Type of operation
Trimming, Drawing, Bending, Embossing
etc
According to Shape

• 1) C-Frame
According to Shape

• 2) H- Frame
According to Number of Slides

• 1) Single Action
According to Number of Slides

• 2) Double Action
BLANK HOLDER CAM

BLANK
HOLDER
WORK PIECE

DRAWING
RAM PRESS TABLE
According to Number of Slides
• 2) Triple Action
BLANK HOLDER CAM

BLANK
HOLDER
WORK PIECE

DRAWING
RAM PRESS TABLE

BOTTOM RAM
According to Type of Drive
• 1) Cranked Type
According to Type of Drive
• 2) Knuckle Type
According to Type of Drive

• 3) Screw Type
According to Method of Actuation
• Hydraulic
Thank You

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy