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Epcc MBC Pilot Plant Skid For Tgast-Electrical & Instrumentation Works

This document provides test reports for instrumentation full loop testing on an EPCC MBC pilot plant skid for TGAST electrical and instrumentation works. It includes test reports for transmitters, control valves, process switches, and on/off valves. Key details recorded include instrument type and tag number, calibration range, scale range, alarm settings, stroke times, and test results.

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0% found this document useful (0 votes)
316 views11 pages

Epcc MBC Pilot Plant Skid For Tgast-Electrical & Instrumentation Works

This document provides test reports for instrumentation full loop testing on an EPCC MBC pilot plant skid for TGAST electrical and instrumentation works. It includes test reports for transmitters, control valves, process switches, and on/off valves. Key details recorded include instrument type and tag number, calibration range, scale range, alarm settings, stroke times, and test results.

Uploaded by

saffririzal4237
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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EPCC MBC PILOT PLANT SKID FOR TGAST-ELECTRICAL &

INSTRUMENTATION WORKS

TABLE OF CONTENT
REV. PAGE OF
SYSTEM NO: CONTRACT NO:
TEST PACK NO:

TABLE OF CONTENT

1.0 TEST PACK COMPLETION REPORT

2.0 FIELD INSTRUMENT INSTALLATION INSPECTION REPORT

3.0 INSTRUMENT LOOP CABLE TEST REPORT

4.0 INSTRUMENT FULL LOOP TEST REPORT

5.0 PUNCH LIST FORM

6.0 DATA SHEET

7.0 HOOK-UP DRAWING

8.0 INSTRUMENT LOOP DIAGRAM

9.0 PIPING & INSTRUMENT DIAGRAM

COMPLETED BY CONTRACTOR CLIENT (IF APPLICABLE)


COMPANY ZSR VORTICES PETRONAS

SIGNATURE

DATE

NAME

TOC
TOC
EPCC MBC PILOT PLANT SKID FOR TGAST-ELECTRICAL &
INSTRUMENTATION WORKS

TEST PACK COMPLETION RECORD


PAGE:
SYSTEM NO: CONTRACT NO:
TEST PACK NO: LOCATION:

1. TEST PACK REVIEWED AND APPROVED ACCORDING TO LATEST REVISION

Contractor : _______________________________________ Client : _______________________________________

Date : ___________________________________ Date : _______________________________________

2. CALIBRATION COMPLETED AND VERIFIED

Contractor : ____________________________________Client : _______________________________________

Date : ___________________________________ Date : _______________________________________

3. INSTALLATION COMPLETED AND VERIFIED

Contractor : ____________________________________Client : _______________________________________

Date : ___________________________________ Date : _______________________________________

4. ALL OF OUTSTANDING ITEM HAS BEEN ADDED TO PUNCH LIST AND MAJOR CATEGORY HAS BEEN RECTIFIED.

Contractor : _______________________________________ Client : _______________________________________

Date : ___________________________________ Date : _______________________________________

5. TESTING COMPLETED AND VERIFIED

Contractor : _______________________________________ Client : _______________________________________

Date : ___________________________________ Date : _______________________________________

6. TEST PACK CLOSED AND ACCEPTED BY TURNOVER.

Client : _______________________________________

Date : _______________________________________

Test Pack Completion Record


Test Pack Completion Record
EPCC MBC PILOT PLANT SKID FOR TGAST-ELECTRICAL &
INSTRUMENTATION WORKS

FIELD INSTRUMENT INSTALLATION REPORT Page


SYSTEM NO: CONTRACT NO:
INSTRUMENT TAG NO: LOOP NO:
AREA:
Mechanical Check: YES N/A NO
Instrument location correct
Instrument installed correctly
Instrument mounting robust and vibration free
Tray and racking installation sheet completed ( by area)
Instrument piping inspection sheet completed
Ready for test
Instrument test certificate completed
Local label fitted
Temperature element can easily removed from well
Instrument is local indication only
Electrical Check:
Non-hazardous
Hazardous
Non-Hazardous Check:
Instrument earth bonding to philosophy drawing
Cable installed correctly
Cable glands correct
Cable core indentification correct
Instrument cover fitted, bolts tight and correct
Screwed covers lubricated with correct grease
Indicator lamps installed correctly

Loop Test:
Instrument loop check done

Remarks:

COMPLETED BY CONTRACTOR CLIENT

COMPANY ZSR VORTICES PETRONAS

SIGNATURE

DATE
NAME
EPCC MBC PILOT PLANT SKID FOR TGAST-ELECTRICAL & INSTRUMENTATION WORKS

CONSTRUCTION PUNCH LIST


Page
SYSTEM NO: CONTRACT NO:
SYSTEM NAME: TAG/EQUIPMENT NO:
DESCRIPTION OF REMEDIAL WORKS CAT PUNCH LIST COMPLETION
Item Initiator
(DISCIPLINE) B C ZSR VORTICES BPC

DATE SIGN DATE SIGN

COMPLETED BY MAIN CONTRACTOR CLIENT

COMPANY ZSR VORTICES PETRONAS

SIGNATURE

DATE
NAME
EPCC MBC PILOT PLANT SKID FOR TGAST-ELECTRICAL & INSTRUMENTATION
WORKS

INSTRUMENT FULL LOOP TEST REPORT


Page
INSTRUMENT TAG NO: CONTRACT NO:
LOOP NO: SYSTEM NO:
TRANSMITTER CONTROL VALVE

Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . □ With SOV

Calibration Range: . . . . . . . . . . . . . . . . . EGU: . . . . . . . . . . . . Signal Increase to: □ Open □ Close

Scale Range: . . . . . . . . . . . . . . . . . . . . . . EGU: . . . . . . . . . . . . Air Fail to: □ Open □ Close


PCS I/O Type: . . . . . . . . . . . . . . . . . . . . . Air Set pressure: . . . . . . . . . . . . . . . . . . . . . . . kPag

% mA Value Reading Result % mA Value Reading Result


0 4 □P □F 0 4 □P □F
25 8 □P □F 25 8 □P □F
50 12 □P □F 50 12 □P □F
75 16 □P □F 75 16 □P □F
100 20 □P □F 100 20 □P □F
75 16 □P □F 75 16 □P □F
50 12 □P □F 50 12 □P □F
25 8 □P □F 25 8 □P □F
0 4 □P □F 0 4 □P □F
Alarm □ L: . . . . . . . . . . . . □ L: . . . . . . . . . . . . . . Stroke Time Open to Close: . . . . . .. . . . . . . . . . . . . . . . . Sec
□ LL: . . . . . . . . . . . □ LL: . . . . . . . . . . . . . . Open to Close: . . . . . .. . . . . . . . . . . . . . . . . Sec

PROCESS SWITCH ON/OFF VALVE


Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Open: . . . . . . . . . . . . . . . . . . . . . . . □P □F Switch Open Tag number: . . . . . . . . . . . . . . . . . . . . . . .
Switch Close: . . . . . .. . . . . . . . . . . . . . . . . . □P □F Switch Close Tag number: . . . . . .. . . . . . . . . . . . . . . . . .
LOCAL PANEL Air Fail to: □ Open □ Close □ Last
Package Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Solenoid Valve
Description: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SOV VALVE
1.) Tag number: . . . . . . . . . . . . . . . . . I/O Type: . . . . . . . . . . . . EN □ Open □ Close
Signal "1" =. . . . . . . . . . . . . . . . . . "0" = . . . . . . . . . . . . . . . . DE-EN □ Open □ Close
2.) Tag number: . . . . . . . . . . . . . . . . . I/O Type: . . . . . . . . . . . . Double Solenoid Valve
Signal "1" =. . . . . . . . . . . . . . . . . . "0" = . . . . . . . . . . . . . . . . SOV 1 SOV2 Valve
3.) Tag number: . . . . . . . . . . . . . . . . . I/O Type: . . . . . . . . . . . . EN DE-EN □ Open □ Close □ Last
Signal "1" =. . . . . . . . . . . . . . . . . . "0" = . . . . . . . . . . . . . . . . DE_EN EN □ Open □ Close □ Last
4.) Tag number: . . . . . . . . . . . . . . . . . I/O Type: . . . . . . . . . . . . DE_EN DE-EN □ Open □ Close □ Last
Signal "1" =. . . . . . . . . . . . . . . . . . "0" = . . . . . . . . . . . . . . . . Limited Switch Feedback When

5.) Tag number: . . . . . . . . . . . . . . . . . I/O Type: . . . . . . . . . . . . Valve Open: □ Open □ Close

Signal "1" =. . . . . . . . . . . . . . . . . . "0" = . . . . . . . . . . . . . . . . Valve Close: □ Open □ Close


6.) Tag number: . . . . . . . . . . . . . . . . . I/O Type: . . . . . . . . . . . . Stroke Time Open to Close: . . . . . .. . . . . . . . . . . . . . . . . Sec
Signal "1" =. . . . . . . . . . . . . . . . . . "0" = . . . . . . . . . . . . . . . . Open to Close: . . . . . .. . . . . . . . . . . . . . . . . Sec
TEST EQUIPMENT USED Remark:
Equipment/Model Used No : . . . . . . . . . . . . . . . . . . . . . . . . .
COMPLETE BY CONTRACTOR CLIENT
COMPANY ZSR VORTICES PETRONAS
SIGNATURE
NAME
DATE

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