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Method Statement of Calibration Field Instrument: Rantu Dedap Geothermal Power Plant Project Capacity 220 MW

The document provides a method statement for calibrating field instruments at the 220 MW Rantu Dedap Geothermal Power Plant project. It outlines procedures for calibrating various instruments including temperature indicators, switches, transmitters, and pressure indicators. The calibration process involves preparing instruments, comparing specifications, inspecting condition, using calibration tools like temperature calibrators and pressure testers, setting zero and span points, verifying output values, and documenting results.

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sugeng wahyudi
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586 views8 pages

Method Statement of Calibration Field Instrument: Rantu Dedap Geothermal Power Plant Project Capacity 220 MW

The document provides a method statement for calibrating field instruments at the 220 MW Rantu Dedap Geothermal Power Plant project. It outlines procedures for calibrating various instruments including temperature indicators, switches, transmitters, and pressure indicators. The calibration process involves preparing instruments, comparing specifications, inspecting condition, using calibration tools like temperature calibrators and pressure testers, setting zero and span points, verifying output values, and documenting results.

Uploaded by

sugeng wahyudi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT

CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

METHOD STATEMENT OF CALIBRATION


FIELD INSTRUMENT

Prep’d Checked by Approved by


Rev. Date Description
ENG HSE QA/QC CM/SM REKIND SUPREME ENERGY

000 23-03-20 IFA


Distributed to : PM, SM/CM, Consultant, Client
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

1.0 PURPOSE

The purpose of this method statement is to define procedure to describe and


requirements for calibration of Field instrument device (RTD, Thermocouple,
Temperature & Pressure Transmitter, Temperature & Pressure Switch, Flow Switch,
Differential Pressure Switch, Temperature & Pressure Indicator etc,)

2.0 SCOPE

The scope of this method statement is to provide guidelines All instrument calibrations
which are connected to a measurement and control loop plus process alarm and
shutdown switches will be subject to the following inspections:

a) Transmitter will be inspected for zero, span and linearity throughout its range.
b) Local controllers will be inspected for zero, span and linearity throughout its range.
c) Local controllers will be inspected for proper operation of gain or proportional.
d) All process switches (e.g. pressure, temperature, etc.) will be verified for correct
activation point.
The procedure is to provide a uniform protocol for preserving instrumentation in a
manner that will result in accurate, precise, and reliable readings from the instruments.

3.0 REFERENCES
3.1.1 CMI Instrument Data and Specification.
3.1.2 DHI Instrument Data and Specification.
3.1.3 Vendor’s/Manufacturer’s instructions and specification.

4.0 DESCRIPTION OF PROCEDURE

4.1 Preparation Preliminary to Calibration

4.1.1 Prepare Prepare instrument document, such as Instrument Index, P & ID diagrams and
Instrument Calibration Data Sheet.
4.1.2 Prepare standard test device (calibrator) including air compressor and DC Power supply..
4.1.3 Compare equipments nameplate data with packing list, drawings, and data sheet
specifications.
4.1.4 Inspect physical and mechanical condition of instrument equipments and parts.
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

4.1.5 Clean the calibration room from dust and waste material, use the vacuum cleaner to
eliminate the dusts and other small stuffs..

4.2 CALIBRATION TOOLS :

4.2.1 TEMPERATUR INDICATOR

Calibration Equipment :
a) Sight glass and water tank.
b) Digital multimeter ( Ohm meter ).

Pre-requisite :
1. Connect Temperature Indicator to a calibrated temperature source and stabilize unit.
2. Remove adjustment cover.

Procedure :
1. Refer to Vendor's Manual Instruction.
2. Verify the suitable result between temperature indicator with temperature calibrator.
3. Review the result and accept or reject the Temperature Indicator.

4.2.2 TEMPERATURE SWITCH

Calibration Equipment :

a) Dry Block Temperature Calibrator.


b) Multimeter (Ohm-meter) for continuity.

Pre-requisite :

1. Connect Temperature Indicator to a calibrated temperature source and stabilize unit.


2. Remove adjustment cover.

Procedure :

1. Refer to Vendor's Manual Instruction.


2. Make sure the switch is drained and electricity disconnected.
3. Turn the knob for achieve temperature setting and pointer against a reference scale.
4. Adjust set point after replacing switch or temperature assembly.
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

5. Turn adjustment knob slowly until switch transfers.


6. Compare switch transfer point to actual temperature.
7. If don not agree, loosen Allen set screws on adjustment knob and align pointer to
indicate actual temperature.
8. Retighten Allen set screws.

4.2.3 DIFFRERNTIAL PRESSURE TRANSMITTER

Calibration Equipment :
a) Dead Weight Tester (DWT) or Hand Pump with Precision Pressure
b) Multimeter (AVO-meter) for continuity.
c) Hart Communicator.
d) Pneumatic Calibrator or Digital Manometer Modcal II.

Pre-requisite :

➢ Set the transmitter ready in place, wire and pipe.

Procedure :

1. Refer to Vendor’s Manual Instruction.


2. Make sure the transmitter is drained and electricity disconnected.
3. With the low side vented, apply the manometer Modcal II to high pressure side.
4. Adjust and set zero / span using manometer Modcall II and multimeter. Repeat until
zero and span are proper.
5. Verify the DWT or Manometer Modcal II output for 0 %, 25 %, 50 %, 75%, 100 %
and record output value.
6. Review the result.
7. Remove the test connection and leave the transmitter ready for operation.

4.2.4 PRESSURE INDICATOR

Calibration Equipment :
a) Dead Weight Tester (DWT) or Hand Pump with Precision Pressure
b) Pneumatic Calibrator or Digital Manometer Modcal II..
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

Pre-requisite :

➢ Set the gauge space.

Procedure :

1. Refer to Vendor’s Manual Instruction.


2. Make sure the gauge is drained.
3. Apply the DWT or Manometer Modcal II to input of pressure side.
4. Adjust and set zero / span available repeat until Zero and Span are proper.
5. Verify the DWT or Manometer Modcal II output for 0 %, 25 %, 50 %, 75%, 100 %
and 75 %, 50 %, 25 %, 0 % and record the reading result.
6. Review the result and accept or reject the gauge.
7. Remove the test connection and leave the gauge for operation.

4.2.5 PRESSURE / FLOW TRANSMITTER.

Calibration Equipment :
a) Dead Weight Tester (DWT) or Hand Pump with Precision Pressure
b) Digital multytester.
c) Hart Communicator.
d) Pneumatic Calibrator or Digital Manometer Modcal II.

Pre-requisite :

➢ Set the gauge space.

Procedure :

1. Refer to Vendor’s Manual Instruction.


2. Make sure the gauge is drained.
3. With the low side vented, apply the DWT to high pressure side.
4. Adjust and set zero / span using Manometer Modcal II,Hart Commnicator and Digital
Multimeter,repeat until zero and span are proper.
5. Verify the DWT or Manometer Modcal II output for 0 %, 25 %, 50 %, 75%, 100 %
and 75 %, 50 %, 25 %, 0 % and record the reading result.
6. Review the result and accept or reject the transmitter.
7. Remove the test connection and leave the transmitter for operation.
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

4.2.6 TEMPERATURE TRANMITER

Calibration Equipment :
a) Temperature Calibrator RTD / Thermocouple.
b) Hart Communicator.
c) Digital multitester.

Pre-requisite :

➢ Set the Transmitter in place

Procedure :

1. Refer to Vendor’s Manual Instruction.


2. Adjust and set zero / span using Temperature Calibrator,Hart Commnicator repeat
until zero and span are proper.
3. Verify the Temperature Calibrator output for 0 %, 25 %, 50 %, 75 %, 100 % and 75%,
50 %, 25 %, 0 % and record the reading result.
4. Review the result and accept or reject the transmitter.
5. Remove the test connection and leave the transmitter for operation.

4.2.7 TYPICAL CHECK OUT - INPUT SIGNAL (ANALOG TO DIGITAL)

1. Develop / review "Control Loop Function Test Record".


2. Provide applicable test record such as :
a) Instrument calibration sheet.
b) Wiring layout from client.
c) Piping test result sheet.
d) Installation complete test sheets.
3. Visually inspect the configuration to ensure wiring and controlled components are
ready to be energized and installation is complete.
4. Actuate the device and / or simulate the process variable.
5. Confirm the variable input is received at both I / V block and program address.
6. Restore equipment and circuit to original configuration.
7. Highlight associated "input block" on both system ( logic diagram and I / O block
wiring diagrams).
8. Sign and date "Control Loop Diagram Functional Test Record".
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

9. Complete "As Built Drawings".


10. Complete test pack documentation.
11. . Apply "TESTED" or "CALIBRATED" stickers to all devices tested.

4.2.8 TYPICAL CHECK OUT - INPUT SIGNAL (DIGITAL TO ANALOG)

1. Develop / review "Control Loop Function Test Record".


2. Provide applicable test record such as :
a) Breaker test record.
b) Cable and motor meggering sheet.
c) Wiring layout from client.
d) Local panel inspection sheet.
3. Visually inspect the configuration to ensure wiring and controlled components are
ready to be energized and installation is complete.
4. Obtain applicable safety tags for breakers and equipment.
5. Force the output at program address.
6. Confirm the output variable is received at both system (I/O block relay and external
device).
7. Restore equipment and circuit to original configuration.
8. Highlight associated "output block" on both system (logic diagram and I/O block
wiring diagram).
9. Sign and date "Control Loop Diagram Functional Test Record".
10. Complete "As Built Drawings".
11. Complete test pack documentation.
12. Apply "TESTED" or "CALIBRATED" stickers to all devices tested.

4.2.9 TYPICAL TEST SET-UP :

1. Displacement Type Level Transmitter.


2. Magnetic Float Type Level Transmitter.
3. Level Switch Float Type.
4. Temperature Switch
5. Differential Pressure Transmitter.
6. Pressure Indicator.
7. Pressure Transmitter.
8. Flow Transmitter.
RANTU DEDAP GEOTHERMAL POWER PLANT PROJECT
CAPACITY 220 MW
METHOD STATEMENT OF CALIBRATION FIELD INSTRUMENT

9. Temperature Transmitter RTD or TC-Type

4.3 EQUITMENTS TOOLS & CONSUMABLES


1. AIR COMPRESSOR = 1 unit
2. DC Power Supply = 1 unit
3. AMATEX digital Manometer MODCAL II = 1 unit
4. FLUKE Documenting Process Calibrator = 1 unit.
5. FLUKE RTD Calibrator = 1 unit.
6. FLUKE Thermocouple Calibrator = 1 unit.
7. FLUKE PRESSURE Calibrator = 1 unit.
8. ALTEK Loop Calibator = 1 unit
9. Hart Scientific Dry Block alibrator = 1 unit

4.4 RISK ND SAFETY ANALYSYS

4.4.1 All tests be performed with apparatus de-energized except where otherwise specially
required.
4.4.2 The testing organization shall have a designated safety representative on the project to
supervise operations with respect to safety.To provide training for the work force in order
to execute the activity safely.

5.0 ATTACHMENT

➢ Drawing.
➢ Vendor Manufacture.

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