Seon bee Setsunenen sero | eee oatimeoeamrcen., | ecosma [re | ty naa CONTENTS 1.0 Purpose 3ofi1 2.0 Scope Sof ii 3.0 References 3of 11 4.0 Manpower, Equipments & Instruments 3of iit 5.0 Responsibilities 4of 11 6.0 Calibration and test facilities 4of 11 7.0 Verification before installation Sofii 8.0 Foundation field bus transmitters 5 of 11 9.0 Thermocouple/RTD with temp transmitter 5 of 11 10.0 Displacer level instruments. 6 of 11 11.0 Switches 7 of 11 12.0 Thermocouple/RTD probes 7ofil 13.0 Restriction orifice plate Sof 11 14.0 Gauges Sof il 15.0 Miscellaneous Instrument 9of il 16.0 Control Valve/On-off valves 9of 11 17.0 Safety relief valve 10 of 11 18.0 Acceptance criteria 10 of 11 19.0 HSC 10 of 11 20.0 Records 11 of 11borat Bae SAIN NINAYDA CONDENSATE a ADE SHABLIEATONPLANT (SNC) | ucaae | o FAD wepopenremnros, | ooo, [Re | sew calsnstON or eT 20918100 i6070-00004 | ai 1.0 3.0 4.0. PURPOSE ‘The Purpose of this Method Statement is to identify the methods, procedures, resources, plant, equipment, quality control and HSE measures to be planned, prepared and implemented for the scope of work to be carried out to comprehensively execute Calibration of instruments. SCOPE ‘The scope covers the minimum requirements for Calibration of instrument to be used in Saih Nihayda Condensate Stabilization Plant Project (C-311194). REFERENCES 3.1. Instrument Signal Lines: SP-1090 3.2. Mounting of Plant Instruments: SP-1088 3.3. Quarter-Turn actuators for On/Off Valves: SP-1081 3.4 C&A Standard Drawings: SP-1206 3.5 Corporate Philosophy for Control & Automation: SP 1243 3.6 Inspection & Functional Testing of Instruments: DEP-62.10.08.11 3.7 Measurement Equipment calibration/Rectification Procedure PR-1315 3.8 Quality Control Plan 3,9 Instruments for Measurement and Control: DEP32.31.00.32 MANPOWER, EQUIPMENT & INSTRUMENTS 4.1. Manpower tion Chart appended as Allocation of manpower shall be in line with the Site Organi: ‘Annexure to CQP, As a minimum the following personnel shall be available depending on the activity: + Instrumentation Engineer + Instrumentation Supervisor * QC Inspector-Instrumentation © HSE Advisor © Technicians © Others.Suauumpacougrnsars, | en [he ea) ih wusone foe % Sal me 90 STATEMENT FOR. P90 Dow. No _ ‘Shoot ay | PRIDED) cE) umount, | seca | | Ta sasmagse Equipment & Instruments Digital Pressure calibrator(Druck make) -1 to 2 Bar and 0 to 20 Bar Hydraulic pump with cages 0 to 5000 Psi Dead weight tester 600 bar Standard test gauge 10 “Dial, Accuracy- +/- 0.25%: 1000kpa }-8000Kpa, 0: Voltage continuity tester ‘Temperature block calibrator 650° C Decade Resistance Box ‘Thermo Hydrometer Multi function calibrator Power Supply 24 V DC 2 AM- 2 Nos. mA / mV Source Calibrator (Loop Calibrator) 475 Field communicator for HART/FF Digital Miliimeters Megger - 500V Calculator Pneumatic calibrator Pneumatic source. RTD, TC Simulator Required tools and tackles Other as per requirements. 5.0 RESPONSIBILITIES ‘+ Instrumentation Engineer/Supervisor shall be responsible for verification of the material and execute the field activity as per approved drawings and specification. Raise RFI and maintained the records and detail of instruments. + QC inspector shall be responsible for carry out the inspection and preparation of the quality dossier as per Quality Control Plan: ‘= Safety Supervisor/HSE Advisor shall be responsible for HSE related activities, 6.0 Calibration And Test Facil 6.1 Air conditioning will be provided to maintain a dust free calibration equipments and environment inside the calibration shop at 25 +5% for an outside temp of 50 °C. 6.2 Calibration and test instrument shall be provided in accordance with the requirement of the contract to perform instrument calibration prior to installation. Note: - Calibration of instrument will commence only after inspection of calibration workshop had been completed. The request for calibration workshop will be submitted at least 24 hours in advance to ABB/Company.Sebeorvadir Dae ‘SAIH NIHAYDA CONDENSATE we ev STABILIZATION PLANT (SNCP) mesos | oe MeT#o0 STATEMENT FOR Poo Doe. Ne. | Rev | sheet CALIBRATION OF NSTRUMENTS | SNG-69-919100- | yg tt 1w-6070-00004 7.0 A list of test equipment will be made available incorporating details and valid Calibration certificates. A source of clean, dry and oil free instrument air shall be provided. Verification before Installation:~ 7.4, All Instruments and instrument system, including those delivered and/or pre assembled on package units shall be verified prior to installation. 7.2 The verification shall consists of a comparison of the instruments as supplied against engineering data sheets and by recording functionality based on instrument type and project specification. 7.3 The test and calibration shall be done by competent instrument technicians as defined herein and witnessed by AHEC, ABB and PDO QA/QC inspector in accordance with contract procedures and approved QCP. 7.4 Site verification test recommended shall be followed as per project specification and prior to Issuing the test report forms, this requirement will be reviewed and signed by AHEC, ABB and PDO QA/QC Inspector. Foundation field bus transmitters- Pressure, Flow, Level & Temperature:- Foundation field bus transmitters shall be verified for tag number, calibration range, functional test and physical damages etc. with relevant fleld bus communicator against the data sheet. The calibration of the field bus transmitters shall be performed during loop check from DCS. Smart transmitter - Pressure, Flow, Level & Temperatur Check each instrument against relevant data sheet, a) The range of instrument shall be calibrated and tested according to project specification. b) The instrument shall be connected to relevant test setup; up load the instrument data to hand held fleld communicator and confirm the range and other settings are correct. ) Raise and lower input signal and record the output signal for 0,25,50,75 & 100% of the full scale range. d) To obtain inherent hysteresis reading shall be taken in consecutive steps of rising and then falling. @) If the % error recorded does not meet the specification, then recalibration shall be performed.SAIH NIHAYDA coNDENsaTe | SKE | coy STABILIZATION PLANT (SNCP) wws.ooe | o« & PAI eH WeTHOD STATEMENT FOR oe || see Siviassan | cauananonor netauments | SNG-60-010100- | gy om 070.0004 ) For instrument in which shop/field calibration are not practical such as ultrasonic type flow, level transmitter ,turbine flow meter ,vortex flow meter, magnetic flow meters, radar/float type level transmitter etc, shall be visually checked against specification and data sheet. 9.0, THERMOCOUPLE/RTD WITH TEMP TRANSMITTER:- Check the Instrument against relevant data sheet. a) Temperature Transmitter calibration shall be done as per project specification. b) Prior to start calibration verify the type of temperature element like RTD/TC (Type Pt-100, 3,,K,R,S,E,B etc) and signal shall inject accordingly. ) Connect the input terminal of the transmitter to a precisely calibrated and certified RTD/TC temperature simulator instrument as necessary. d) The output will be connected to a precision digital mA meter and a HART communicator for SMART transmitter, as well as for foundation field bus transmitter. e) Check for ambient temperature /0 °C as necessary, f) Simulate the temperature to 0, 25, 50, 75,100% range of the transmitter record corresponding output reading. 9) Reduce the temperature to 100, 75, 50, 25, 0% range of the transmitter record corresponding output reading. h) The percentage error calculated from the result of step (f) and (g) shall be recorded on the relevant check list. i) Repeat step (f) and (g) and adjust as necessary to obtain accuracy required. 10.0 DISPLACER LEVEL INSTRUMENTS: Instrument shall be checked against relevant data sheet. a) Transmitter calibration shall be done as per project specification. b) Displacer transmitter shall be tested and calibrated at calibration shop after installing on a suitable pre fabricated test rig and water as a test medium. Particular attention shall be paid where the specific gravity of the process medium is different to that of water. The resultant value obtained by multiplying displacer length with specific gravity of the process fluid shall be set as the span value during calibration .For interface level transmitter the resultant multiplied value obtained for low specific gravity liquid as zero value and higher specific gravity value as span. c) Particular attention shall be paid to the freedom of movement of the displacer to ensure LT installation Is exactly vertical. 4) The calibration will be set zero and full scale and water as the process fluid. e) A suitable test rig shall be fabricated to enable the water level in the chamber to be raised and lowered.SAW HAYOA conpensare | SEETO® [new STABLEATONPLANTESNCP) | tng | oe B,| cmon srxeuent ron Sirwosah | calumroncrnamunznre | snosoorera0. | 4, | yy 44 noronone A tee fitting shall be connected to the drain valve of the displacer chamber. One port of the ‘Tee’ shall be connected to a plastic tube water column, secured to the chamber. f) The 0,25,50,75,100% of calibration range shall be calculated by multiplying the displacer length to the specific gravity of the process fluid and marking shall be done on the chamber accordingly. g) Connect the output to a suitable test meter and hand held field communicator for SMART based transmitter and foundation field bus transmitter. h) With lock off valve open and vent closed, raise the water level to 0, 25, 50, 75 and 100 % of the instrument range as Indicated on the graduated water column and record the corresponding output reading. Note: - Where the set SG is greater than 1,0 the 100% reading may be omitted. i) Using the drain valve, lower the water level 100,75,50,25 & 0% of the instrument range as indicated onfhe graduated water column. Record the corresponding output reading Note :-To obtain a correct picture of the inherent hysteresis reading taken step ‘h’ should be with level rising and for step ‘i’ with level falling. J) The % error calculated from the result of step ‘h’ and ‘i' shall be recorded on the relevant check sheet. k) After the calibration, water shall be drained internals cleaned and dried with air and ensure all the protective sheath and covers installed back. 11.0 Switches:~ A) The instrument shall be checked against the relevant data sheet Switches shall be set to the Specified value using the appropriate method of process simulation. The operation of the Switch Contacts shall be checked using a continuity tester, + Pressure switches:- Low pressure switch shall be simulated using a pneumatic calibrator/pressure calibrator or deadweight tester. Record the point at which switching occurs, for both rising and falling inputs as necessary and adjust the calibration to obtain the required tolerance. + Temperature Switches:- Temperature up to 600 Deg C shall be simulated using a Temperature block calibrator :Record the point at which switching occurs ,for both rising and falling inputs as necessary and adjust the calibration to obtain the required tolerance. + Level Switches:~ Displacer type switches shall be tested after installing it on a fabricated calibration test rig using water a test medium Particular attention shall be paid where the specific gravity of the process medium is different to that of water .Record the point at which switching occurs for both rising and falling inputs and adjust the calibration as necessary to obtain the required tolerance. Float type switches shall be manually operating the float mechanismAIH NIHAYDA convENsaTe | S™POREP®: | Rew. STABILIZATION PLANT (SNCP) isco | 04 Ld METHO0 STATEMENT FOR. ee | oe Sivtocsan | cAllpRaTON OF INSTRUMENTS — | SKG-60-910100- | og | gy aq 6070-00004 B) Both set and reset values of the switch contacts shall be recorded. Where the switch has a Differential gap setting, this shall be checked against the respective data sheet, The result shall be recorded as per QCP / Project documents. 12.0 Thermocouple /RTD Probes:- a) Temperature element testing shall be done as per project specification b) Testing includes continuity test of the wires. ©) Connect the element to a precisely calibrated electronic temperature indicator to measure and verify output reading at ambient temperature. d) Temperature response shall be checked by keeping the element in a heated source. e) Raise and lower inputs signal and record the output signal for 0,25,50,75 and 100% of the range. 13.0 Restriction Orifice Plates: Orifice plates shall be identified by their Tag number and checked against the respective data sheet. a) The plate shall be checked to ensure, it is correctly stamped and tagged. b) Where applicable drain or vent holes shall be checked to ensure they are correctly positioned. c) The upstream and downstream edges of the orifice plate shall be checked to ensure there are no wire edges or burrs/damages. d) The orifice bore and plate thickness shall be checked by micrometer or digital vernier caliper against the specified tolerance on the data sheet. Particular attention shall be paid to orifice bore. This shall be measured in four positions to ensure circularity. €) Other flow elements like Flow Nozzle, Venture Tube etc. shall be also check W.R.T data sheets/project requirements. Note: Orifice plates shall not be issued to piping group for installation until such time as all flushing and hydro testing is complete. 14.1. Temperature Gauge a) Visual inspection shall be conducted to ensure, dial size, element type, element length, stem diameter etc, as per the data sheet. b) Gauge shall be checked for ambient temperature reading, compare with certified digital thermometer. ©) If the ambient temperature measurement is not within acceptable tolerance, adjust to read correctly with external adjustment screw.‘Sobeontr Doe SSAIM NIHAYDA CONDENSATE wo. Re STABILIZATION PLANT (SNCP) wmsooe | 04 Meron STATEUENT OR acacce-|. | CALIBRATION OF INSTRUMENTS ingoro-ooca | | 9/11 d) Raise and lower inputs signal and record the indication for 0,25,50,75 and 100% of the range. Note: - Temperature gauges supplied along with thermo well visually inspected for construction shape, material, flange size, rating, insertion length ‘U’ etc. 14,2. Pressure gauge/Differential Pressure Gauge:- a) Visual inspection of local gauges shall be conducted to ensure, range, dial size, connection Type, Gauge saver, vacuum protection, blow out protection etc. b) Raise and lower input signal and record the output signal for 0,25,50,75 & 100% of the range. 15.0 Miscellaneous Instrument:- a) Local indicators, variable area flow meter shall be function checked. b) Specification verification shall be done for motor operated valves, PCV'S, Mechanical level Gauges, test thermo well with their data sheet. ¢) All the relevant calibration procedure shall be applicable for package mounted instruments also. If not factory accepted and test by PDO. Instrument calibration verification shall not be applicable for RO’s and Thermo wells which were installed along with package and shipped since a physical check is impossible. Visual inspection of these items shall be conducted against data sheets. d) Motor operated valves testing shall be supervised by Electrical personnel. They shall connect 414V AC supply and monitor the safety aspects of the process. The valve shall be operated through the Open, Stop, Close switch and display indication shall be checked compared with the mechanical indicator. Open / close timing shall be verified with data sheets and recorded. 16.0 CONTROL VALVES /ON-OFF VALVES: Control valves calibration shall be verified as follows: a) Valves shall be checked at calibration workshop. Calibration shall be done before /\, installation. b) Prior to start the calibration, verify the nameplate details with data sheet specified details such as model no, fail action type, body material ,gland packing, valve trim material and control valve accessories are complete as per data sheet, hook up and P& ID drawing. ©) Note the operating range of the diaphragm actuator from specification plate. 4) Connect a suitable air supply to the air filter regulator‘SAIH NHAYDA CONDENSATE. ie neu STABILIZATION PLANT (SNCP) sms.0oe | 04 Poo De: No. | Rev: | sree: Nemioo statevent FoR. callenarion orinsrtusenrs | SNG-60-10100- | og tort IN-6070-09004 9) h) id 17.0 Sat 18.0 ACt For the control valve with both smart type and electro pneumatic pensioner connect current source (4-20 mA) to the signal input connection of the valve positioner. Increase the signal and check the vaive spindle position from the valve travel indicator scale, The travel shall be checked 0, 25, 50, 75,100% of input signal on increasing and decreasing signal inputs. Verify the position of the indicator within the manufacture specified tolerance. If not, recalibrate the valve according to manufacture instruction manual. Valve opening, valve closing, valve signal failure action, air failure action, valve travel time etc to be tested and verified according to data sheet. All the ancillary equipment such as air filter regulators, limit switches, SOVS, booster relays, lock up devices, position feedback transmitters are to be tested if they are installed along with the valve, Hand wheel shall be manually checked if provided. Shutdown valve such as (ESD'S,SDV’S,BDV'S)shall be checked by energizing and de energizing the respective solenoids, position limit switch shall be checked and set according to valve close or open position. Valve opening and closing time shall be checked and verified against data sheet. Result shall be recorded as per QCP. fety relief valves. Safety relief valve testing shall be under mechanical scope CEPTANCE CRITERIA Calibration readings shall be as per project specification. 19.0 HSC: PTW system shall be followed as per the field category of the task / activity. Project approved HEMP to be followed prior the execute activity. Dynamic / Task Risk Assessment to be made / generated accordingly and It shall be designated to the work force. A\l personnel must use their Safety Equipments and Personnel Protective Equipments (PPE). Too! Box meeting shall be held daily, prior to start of the work. ‘The contractor to prepare specific HEMP and explain to working crew (especially hand & finger injury)os SAIH NIHAYDA CONDENSATE ri Rew. ‘STABILIZATION PLANT (SNCP) mezot ow & enioo starenent Fon P00 DoE. No, | Ren | sheet: Sites callenarion GrimsTAUMENTS — | SNG-69-019100- | 9g ain IN-6070-00008 20.0 RECORDS The Inspection and testing of construction activities will be recorded in the relevant check sheets according to quality control plan. The changes in the construction will be reflected in the latest construction drawing by red mark-up Construction check sheet ~ Pre-Installation Calibration 1-001A Construction check sheet ~ Switch Pre- Installation Calibration 1-002A, Construction check sheet - Control Valve Pre- Installation Calibration ‘1-003 Construction check sheet - ESV/BDV Pre-Installation Calibration 1-0044 Construction check sheet- Orifice plate Pre-Installation check 1-005 Construction check sheet- Relief Valve Pre-Installation check 1-0344 Note: CCMS check sheets attached, finalization to be done with CCMS focal points from PDO& ABB A\,yO :s}s1U00 yo ‘GuueNL "90 voneuuosy Busy woweinbe (rout29I6 on ob uooeipe 1uauidinbe ‘vorreaynop) 189;9 40} sb0y ueesBypos ‘suBis Buen "ssouNeg ‘vounou013 [9 7 ar | 1H OF woudinbe ouine}9 ‘sou ye ye wauxinbs sung jeoueere ‘aye Few ese ato uopIeD reowaera wou Aeme 1304 24 US J0I2N4 ‘ebewep wouidnbs | _w Buuoasa1em "wewdnbe uso wont eoui0916 seoseere rg ‘s6j voor ‘siouseg BueN Yo Burdos ka pou: Ba} 24 YS E—Ie YOM, ‘vownoansor3 ap pemoyo} 2g neue pBOP NaI Bued so} euNpEDdI vomroeeer 1 ‘vosied feounoorg woredweg ‘pemo} 94 neyS euNBEDM AEs OUD S ‘vonnenne3 | fyouoora on | ‘AWBNOOBH 1S “TOuLNOD 193443 GuVZVH auvzvH ry dual Risk Coen oc eebmetsi | Copter scien itn) Resi Risk Ranking Probability Consequence | Ger: Obed oo: tey LOlLSNIidWaH _} “N90G HALSIO3Y LNAWIOVNVIN S103443 8 SGHVZVH Lo/P10z ATOP/LSNUdISH-SSH/ “ON XSQNIyore yo Be yo ona aera snap. you ond paren veniam eet sors ate ana Santas Cd eta ened rey oni oes kao foioing | wou Bev . Ten ip oe Badeyeme de die deen tog | ‘cxovumosued comp sey ws po san 2 Seed Snbt | fecqumoeeg : xa oucutyonnh a Su x aseted pt | Sine sana comer eopD epesonura | greeoiop Ay rete | Se eran so om Fecal ottereg soma pes on sates eo pom Sofas Saat Sa eu ——— 225 3 onboussmrey| | Gapaweogp 01 son” perme repose |" “Sopa cae Se skits ob ous ern ines psfoden sxe ones taeg causes | cure nee suing “tad pus sewn wren 2" | ag sg kes ene anes yee tiweves | TS" | o | + sonia seg 2 nwanooau | 3 7ouLNOD 2 [=| | samsouz é MUBEa zlfls Bs easnisciees antes oe 20% ebed LO/PL0Z ATNF/LSNVdW3H-ASH! :ON XSGNI oo 1 LO/LSNI/AIN3H ‘ON “90, YALSIO’Y LNAWSDVNVW SLO3443 8 SGHVZVH«a vp CONSTRUCTION CHECK SHEET I-001A 5 INSTRUMENTS Pre-Installation Calibration Sheet 1 of 1 “a oY REV4 eon es sonsysrin seers [some Tae PiScmnion [rc TARTAR Tone SEH EON TaNGr TEs SORE SUED SP TNCURTON ONT 3 Namie cua 1 SitrmosTors muwoven asroxz cameron Tear TAD OE OUT caummenon |] SRL ENG FARE : = ACTUAL | %SPAN | ERROR% | ACTUAL | %SPAN | ERROR % 25 | i CORRECTIONS Gonna CORRECTION STG ‘ano eLBVATION SEPRESON STING -ARCHCTARY FQUPMENT LIST TSTQUPRENT DTCRIFTION TERIALNG: CERTITCRTION RPV DATE TEREST ATOR COMPLETED EY CONTIAGTOR | APPROVED CONTRACTOR TocErTED FDO "aN wa coNPANY conan ON DATE oN ATE REF, DEP 62,1008.11-GEN,CONSTRUCTION CHECK SHEET 1-002A INSTRUMENTS Sheet 1 of 1 Switch Pre-Installation Calibration REV 4 PROJECT, FROFECT PROJECT WHS SUBSYSTEM ee {U-SYSTEM No, TAG. 5 DESCRIPTION ome. MANUFACTURER MODEL No. [SERIAL No. REQN. No RANGE PERS No. INSTRUMENT SUPPLIED AS PER REQUISITION / DATA SHEET, G_ INSTRUMENT UNDAMAGED, SHIPPING STOPS REMOVED BEFORE CALIBRATION Point 1 Point 2 Point 3 CALIBRATION Switch Point HEC Sea | Reset | Set | Reset | Set | Reset INPUT VALUE OPERATING VALUE ERROR % Swiren Ty D_ PRESSURE TEMPERATURE _O_LBVEL O_ POSTION CORRECTIONS: Gl SG/DENSTIY CORRECTION SETTING Q ZERO ELEVATION/ SUPPRESSION SETTING @_THERMOCOUPLE BURNOUT DRIVES @UPscALE © DOWNSCALE @_ ShIPPING StoPs REETTTED AFTER CALIARATION ‘TEST EQUIPMENT DESCRIPTION SERIAL NO. ‘CERTIFICATION EXPIRY DATE REMARKS / OBSERVATIONS: ‘COMPLETED BY CONTRACTOR ‘APPROVED BY CONTRACTOR ‘ACCEPTED BY FDO NAME NAME ‘NAME COMPANY COMPANY REE. IND. SIGN & DATE SIGN & DATE SIGN & DATE REP, DEP 62,1008.11-GEN.a0, CONSTRUCTION CHECK SHEET 1-003A £ Po INSTRUMENTS Cay Control Valve Sheet 1 of 1 Pre-Installation Calibration Reva PRoIECT DESCRIPTION PROJECT WBS No. SUR SYSTEM eae SUBSYSTEM No, ‘TAG DESCRIPTION TAG Ne TVANUFACTURER MODELNe SERIAL Ne EQN. No RANGE PHS No VALVE SUPPLIED AS PER REQUISITON/ DATASHEET VALVE UNDAMAGED. _ SHIPPING STOPS REMOVED BEFORE CALIBRATION catmeaTioN: POSTTIONER VALVE POSITION sean | eur | oureur a oe | ACTUAL [ERROR | ACTUAL | SERROR 7 t = ao 1 STROKING TIME: see TO SPECIFICATION? avs a NO TRCICCARY EQUIPRENT ERT? GENERAL CONTROL VALVE CLASSIFICATION? SETTINGS: a conmro. 2 pepRessuRzNG AREAL. a omN close a oxrom 2 seQUENTIAL CONTROL lockuposviee = Yes. NO 2 sareouaromc —-_cowenessorrecycune | posmonswmrcues: @ oFEN @_cLoseD ecu serHecKED a Kea "TEST EQUIPMENT DESCRIPTION ‘SERIAL NO. CERTIFICATION EXPIRY DATE TREMARKS / OBSERVATION ‘COMPLETED BY CONTRACTOR ‘APPROVED BY CONTRACTOR ‘ACCEPTED BY PDO ‘NAME NAME ‘NAME ‘COMPANY COMPANY REE. IND. SIGN & DATE SIGN & DATE, SIGN & DATE REF, DEP 62:1008.11-GEN.CONSTRUCTION CHECK SHEET 1-004A WS ser INSTRUMENTS ESV / BDV Sheet 1 of 1 REV4 Pre-Installation Check Disciurrion PROJECT WHS. besciurtion SUD SYSTEM Ne "TAG DESCRIPTION MANUFACTURER MODEL Ne. ‘SERIAL No. RANGE (VALVE SUPPLIED AS PER REQUISITION / DATA SHEET. VALVE UNDAMAGED 2. SHIPPING STOPS REMOVED BEFORE CALIBRATION SUPPLY /SIGNAL FAILURE ‘SUPPLY FAILURE VALNE ‘OPENS a cos oO ‘STaYSruT ‘SIGNAL FAILURE VALVE ‘OPENS, a aos Oo STAYSPUT * OPEN / CLOSE TIMES ( DELETH AS APPLICABLE FOR INCREASE / DECREASE SIGNAL) SIGNAL VALVEPOSITION*= | TIME (SECONDS) VALVE POSTION ‘TIME (SECONDS) MIN TO MAX (OPENER CLOSE (CLOSE OPEN MAX TO MN OPENS CLOSE (CLOSE mS OPEN 'STROKING TIME TO SPECIFICATION sec a YES a xo POSITION SWITCHES OPERATING CORRECTLY OPEN a cLose, ANCILLARY EQUIPMENT LIST "TEST EQUIPMENT DESCRIPTION SERIAT.NO. (CERTIFICATION EXPIRY DATE, REMARKS /OBSERVATIONS: _* PDO WITNESS POINTS COMPLETED BY CONTRACTOR [APPROVED BY CONTRACTOR [ACCEPTED BY PDO NAME NAME NAME ‘COMPANY comeany | REF. IND. SIGN & DATE SIGN & DATE _ | SIGN & DATE. REF. DEP 62.0.08.1.GENCONSTRUCTION CHECK SHEET swe, INSTRUMENTS 1-005A a Orifice Plate Sheet 1 of 1 Pre-Installation Check REV4 PROMECT eecoaee PROJECT WBS No. SUR-SYSTEN ese SUB-SYSTEM No. TAG DESCRIPTION TAG [MANUFACTURER MODEL Na. SERIAL No REQN. No. [oRIICE siz So Them scription of check Result 1. [ Check Orcs Plate is not damaged or coroded and is supplied as per Data Shes 2,_| Check ‘UPSTREAM is clearly marked on conect side of Orifice Tag Plate 3._| heck Tag Nomber as per Data Sheet is clearly marked on Orifice Tag Plate | Check ANSI Flange Clas and "Rae clearly marked on Orifice Tg Plate 5, | Check Nominal Sie in DN (in mim and Measured Orifice ameter accel marked on One Tag Plate 6. | Check thatthe surface Fish othe Tat and Plate a re from visible erates and indentations T._| Cheek Throat ges are sharp and foe rom bows 8, | Check that ication and sizeof bleed/vent ole conforms o requirements for Oni Pe 9.2_| Measure and confirm diameter of Orifice a on upteam flange face and note readings 10% | Check and conti any two measurement of Pll heknes are within 0.O01DN and note readings 11 _| Ensure Orie Concenire - 12 | Auch the Once Pate Datsahoet Orifice Diameter at“? Horizontal mm iS 0 dog. Axis mm @ ade as om Plate Thickness at ' mim | 2 mm t REMARKS OBSERVATIONS: * Measurements 9 and 10 stall be witnessed by PDO ‘COMPLETED BY CONTRACTOR ‘APPROVED BY CONTRACTOR ‘ACCEPTED BY PDO NAME ‘NAME NAME ‘COMPANY ‘COMPANY REF. IND. SIGN & DATE: SIGN & DATE, SIGN & DATE REF, DEP 62.1008.11-GEN.CONSTRUCTION CHECK SHEET 1-034A INSTRUMENTS Sheet 1 of 1 Relief Valve REV4 Pre-Installation Calibration ‘PROJECT DESCRIPTION ‘SUBSYSTEM DESCRIPTION. PDO WBS NO. /SUB-SYSTEM No. ‘TAG DESCRIPTION MANUFACTURER SERIAL No. Ttem Description Result 1, | Tag Number Correct as per PEFS & Data Sheet. 2, | General Condition Good. 3, | Relief Valve material correct. 4, | Name Plate details correct as per Data Sheet. '5.__| Shipping stoppers removed and reinstalled after calibration wherever applicable, Cola Pressure Set: Set Presure: Tes Medio Ting Pesure Ted By Tekage Test Test Medan | TestPrennret | pumsPeited [Ast ates Taam | —— SAL [__cexrncanon arose REMARKS / OBSERVATIONS: 90% of set pressure ** After I minute as per API Standard 527 Table 1 ‘COMPLETED BY CONTRACTOR [APPROVED BY CONTRACTOR VERIFIED BY PDO NAME NAME NAME | company COMPANY REE.IND. SIGN & DATE SIGN & DATE | SIGN & DATE REF, DEP 62.1008.11-GEN.