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Powermat Insulator Standoff

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Manoj Sahu
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100% found this document useful (1 vote)
1K views70 pages

Powermat Insulator Standoff

Uploaded by

Manoj Sahu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GLOBAL COMMITMENT

2
....
3
.......Global commitment
Control & Signalling Devices

Control and Signalling Devices Ø22.5 - Metallic Series

POWERMAT is well known brand in the field of Bus bar Support & Insulator. Our Technical
expertise has achieved various landmark in the field of Insulators & Bus Bar Supports.
Now POWERMAT introduces Control & Signalling Device - Metallic Series.

Superior Design
Ø22.5 mm push button is designed and manufactured to demanding performance specification.
Using state of art solid modelling techniques and finite element analysis, every component built
into our series is optimised for durability and performance. .

Ease in Assembly
POWERMAT provides Multiple Range of Normal & Selector Actuator with almost common &
easy assembly option without much trouble & Hardware, hence to reduce the inventory
time, labour & save the money.

Durable Materials
Control & signalling devices are made up of industrial grade thermoplastic for superior
Electrical and Chemical Resistance.
Highly precise dies are used to mould the component to keep in mind to comply with
all national & international standards.

Modular Flexibility & Sealing


Aesthetically good design & Nitrile Rubber seals are used to prevent the entrance of dust,
dirt & moisture into the panel body. All norms of Degree of Protections are as per IEC 60529.

4
...
Contact Blocks

Contact Blocks - Normally Open (NO) & Normally Closed (NC)

Description
Contact element are double break & have self wiping contacts. The elements are
interchangeable and can be staked without additional hardware.
Moving Contacts - Phosphor Bronze Tin Plated for better conductivity
Fixed Contacts - Electrical Grade Copper Tin Plated.
Contact Point - Bimetal ( Copper & Silver ) 0.26 mm Silver layer

CB1 ( NO ) CB2 ( NC )

Conformity & Standard Operational Conditions


Standard Conformity CSA - C22.2 No. 14-95 , IEC-60947-5-1

Degree of Protection (Actuator) IP 65 as per IEC 60529

Ambient minus 25°C to 70°C

Operating Position All Position

Electricals and Mechanical Characteristics Environment

Rated Insulation Voltage 500 V

Rated Thermal Current 10 Amp.

Contact Self Wiping, Slow Break NO or NC

Make and break capacity AC 15 : 415 V AC , 4 A

as per IEC 60947-5-1 DC 13: 110 V DC , 0.5 A

Terminal Capacity Min 1 x 0.5 mm 2 , max. 2 x 1.5 mm2 or 1 x 2.5 mm 2

Terminal Marking 1-2 for NC , 3-4 for NO

Short Circuit Protection 10 A cartridge fuse HRC type, rated for resistive loading

Mechanical Life Over 1 million operations

V 24 120 230
Electric Rating AC 15
A 4 3 2
operation at 3600 cycles per hours,
V 24 110
load factor 0.5 ) DC 13
A 0.5 0.2

5
.......Global commitment
Actuator
Non Illuminated Actuators
Flush Type
Switch Contact Code
Product Description Element Color
Action Element Code
RED PFT01R
Ø22 mm Compact Push
1 NO + 1 NC BLUE CB1 for NO PFT01B
Button, Metallic Series,
1 NO + 1 NO Momentary GREEN PFT01G
Chrome Plated Outer &
1 NC + 1 NC Type YELLOW PFT01Y
Inner Body, Without
1 NC + 1 NO CB2 for NC
Marking BLACK PFT01K
WHITE PFT01W

Projecting Type
RED PPT01R
Ø22 mm Compact Push
1 NO + 1 NC BLUE CB1 for NO PPT01B
Button, Metallic Series,
1 NO + 1 NO Momentary GREEN PPT01G
Chrome Plated Outer &
1 NC + 1 NC Type YELLOW PPT01Y
Inner Body, Without
1 NC + 1 NO BLACK CB2 for NC PPT01K
Marking
WHITE PPT01W

Mushroom Ø40 mm (Momentary Type)


Ø40 mm Mushroom
1 NO + 1 NC CB1 for NO
Type, Metallic Series,
1 NO + 1 NO Momentary
Chrome Plated Outer & RED PMT01R
1 NC + 1 NC Type
Inner Body, Without
1 NC + 1 NO CB2 for NC
Marking

Mushroom Ø40 mm (Latching Type)


Ø40 mm Mushroom
1 NO + 1 NC
Type, Metallic Series, CB1 for NO
1 NO + 1 NO Maintained
Chrome Plated, RED PML01R
1 NC + 1 NC Type
Press to Lock and
1 NC + 1 NO CB2 for NC
Turn to Reset

Mushroom Ø40 mm (Latching with Key Type)


Ø40 mm Mushroom
1 NO + 1 NC
Type, Metallic Series, CB1 for NO
1 NO + 1 NO Maintained
Chrome Plated Outer & RED PMK01R
1 NC + 1 NC Type
Inner Body, Without
1 NC + 1 NO CB2 for NC
Marking

Selector Actuator (Key Selector)


Ø22 mm Selector
1 NO + 1 NC
Actuator (Key Selector), CB1 for NO
1 NO + 1 NO Maintained
Metallic Series, BLACK PSK01K
1 NC + 1 NC Type
Chrome Plated Outer &
1 NC + 1 NO CB2 for NC
Inner Body

Selector Actuator (Two Position, Three Position & Spring Return)


Maintained
Type
PST01K
Ø22 mm Selector L R CB1 for NO
1 NO + 1 NC
Actuator (Two Position

& Three Position),


1 NO + 1 NO L C R
BLACK PSH01K
1 NC + 1 NC
Metallic Series, Chrome
1 NC + 1 NO Momentary
Plated Outer & Inner Body Type
CB2 for NC
L R PSR01K

6
....
Pilot Lamp

Pilot Lights (Super Bright LED Light)

Description

Pilot Lights has a variant from 12 V AC/DC to 240 V AC & 22O V DC. Three Super Bright LED
which collectively give Lux from 450 to 2000. The design of Lense & Reflector is done in such a
way that the emitting light will have a wider visibility. All component in Pilot Lights are PCB
Mounted & tight fit in terminals made up of Phosphor Bronze whose spring action
provide a strong & tougher grip to PCB. Back cover is provided in the same color of the pilot light.
This will ease the task of a person while fixing wire at the backside of Panel. .

Technical Specification

Current Consumption ( Applicable to all colours )


12 VAC/DC , 110 VAC & 240 VAC Max. 20 mA
110 VDC Max. 15 mA
220 VDC Max. 10 mA
Service Life ( at nominal voltage & at ambient temp
of 25 deg. C ) 100,000 hours
Voltage limits ( nominal voltage ) < 20% of rated Volt. >
2 2 2
Terminal Capacity min. 1 x 0.5 mm ,max. 2 x 1.5 mm or 1 x 2.5 mm
Maximum Lumen @ lense of Pilot Lamp

DESCRIPTION INTENSITY IN LUX * (Depending on Voltage)

Super Bright Red Color 700 - 1000


Super Bright Blue Color 450 - 700
Super Bright Yellow Color 750 - 925
Super Bright Green Color 1500 - 1900
Super Bright White Color 2000 - 2500
Super Bright Amber Color 500 - 700

7
.......Global commitment
Pilot Lamp

Pilot Lights (12 V AC/DC to 240 V AC/DC)

DESCRIPTION CAT. NO.

POWER LED Indicator Red 12V AC/DC PLR012AD


POWER LED Indicator Red 24V AC/DC PLR024AD
POWER LED Indicator Red 30V AC/DC PLR030AD
POWER LED Indicator Red 48V AC/DC PLR048AD
POWER LED Indicator Red 110V AC PLR110A
POWER LED Indicator Red 110V DC PLR110D
POWER LED Indicator Red 240V AC PLR240A
POWER LED Indicator Red 220V DC PLR220D

DESCRIPTION CAT. NO.

POWER LED Indicator Blue 12V AC/DC PLB012AD


POWER LED Indicator Blue 24V AC/DC PLB024AD
POWER LED Indicator Blue 30V AC/DC PLB030AD
POWER LED Indicator Blue 48V AC/DC PLB048AD
POWER LED Indicator Blue 110V AC PLB110A
POWER LED Indicator Blue 110V DC PLB110D
POWER LED Indicator Blue 240V AC PLB240A
POWER LED Indicator Blue 220V DC PLB220D

DESCRIPTION CAT. NO.

POWER LED Indicator Green 12V AC/DC PLG012AD


POWER LED Indicator Green 24V AC/DC PLG024AD
POWER LED Indicator Green 30V AC/DC PLG030AD
POWER LED Indicator Green 48V AC/DC PLG048AD
POWER LED Indicator Green 110V AC PLG110A
POWER LED Indicator Green 110V DC PLG110D
POWER LED Indicator Green 240V AC PLG240A
POWER LED Indicator Green 220V DC PLG220D

DESCRIPTION CAT. NO.

POWER LED Indicator Yellow 12V AC/DC PLY012AD


POWER LED Indicator Yellow 24V AC/DC PLY024AD
POWER LED Indicator Yellow 30V AC/DC PLY030AD
POWER LED Indicator Yellow 48V AC/DC PLY048AD
POWER LED Indicator Yellow 110V AC PLY110A
POWER LED Indicator Yellow 110V DC PLY110D
POWER LED Indicator Yellow 240V AC PLY240A
POWER LED Indicator Yellow 220V DC PLY220D

DESCRIPTION CAT. NO.

POWER LED Indicator White 12V AC/DC PLW012AD


POWER LED Indicator White 24V AC/DC PLW024AD
POWER LED Indicator White 30V AC/DC PLW030AD
POWER LED Indicator White 48V AC/DC PLW048AD
POWER LED Indicator White 110V AC PLW110A
POWER LED Indicator White 110V DC PLW110D
POWER LED Indicator White 240V AC PLW240A
POWER LED Indicator White 220V DC PLW220D

DESCRIPTION CAT. NO.

POWER LED Indicator Amber 12V AC/DC PLA012AD


POWER LED Indicator Amber 24V AC/DC PLA024AD
POWER LED Indicator Amber 30V AC/DC PLA030AD
POWER LED Indicator Amber 48V AC/DC PLA048AD
POWER LED Indicator Amber 110V AC PLA110A
POWER LED Indicator Amber 110V DC PLA110D
POWER LED Indicator Amber 240V AC PLA240A
POWER LED Indicator Amber 220V DC PLA220D

8
....
Current Transformers

Current Transformer

In continuance with the objective of delivering Quality


Components for Electric Control Panels, Distribution Boards and Bus Ducts,
now We are pleased to announce our Range of METERING, PROTECTIVE,
SUMMATION, SPECIAL CLASS X & INTER-POSING CURRENT TRANSFORMERS.
We have facility to manufacture Current Transformer in Resin Cast, Tape
Wound & Molded Case with different Burden (1.25VA to 30VA or as Customized
by Customer), Class Ratios (0.2, 0.5,1,3 & 5) & Insulation Class (A, B & F)

A Current Transformer is defined as "an instrument transformer in


which the secondary current is substantially proportional to the primary
current (under normal conditions of operation) and differs in phase from it by
an angle which is approximately zero for an appropriate direction of the
connections." This highlights the accuracy requirement of the current
transformer but also important is the isolating function, which means no
matter what the system voltage the secondary circuit need be insulated only
for a low voltage.

The Current Transformer works on the principle of variable flux. In


the "ideal" Current Transformer, secondary current would be exactly equal
(when multiplied by the turn's ratio) and opposite of the primary current. But,
as in The Voltage Transformer, some of the primary current or the primary
ampere-turns are utilized for magnetizing the core, thus leaving less than the
actual primary ampere turns to be "transformed" into the secondary ampere-
turns. This naturally introduces an error in the transformation. The error is
classified into two-the current or ratio error and the phase error.

Metering CTs are designed with smaller cores and VA capacities. This causes
metering CTs to saturate at lower secondary voltages saving sensitive
connected metering devices from damaging large fault currents in the event of
a primary electrical fault

Class X CTs are special designed current transformers & are used in mainly in
the Balanced Protection System.

Summation CTs obtains the factorial sum of the currents of several lines
belonging to one voltage system. The use of this Current Transformer is
necessary when the ratios of the main current transformer are not equal in
order to obtain a correct factorial sum, it is necessary to specify the ratio
values of the individual main current transformer.

Inter-Posing CTs which are interposed between the main current transformer
& the burden (VA) so that secondary current of the main Current Transformer
is adjusted as required by the Burden. It is also used to correct for phase
displacement for differential protection of transformers.

We have Lab Facility in House to Routine Test (Accuracy Test, Dielectric


Insulation Test) of our Current Transformer as per IS 2705:1992, 3156:1992 &
IEC 60044-1, 60044-2.

9
.......Global commitment
Current Transformers
Tape Wound

Ring Type Metering Current Transformers Tape Wound

Copper Luges

A
B

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MTO 80-5B 75 / 5 5 — — 70 32 70
MTO 105-5B 100 / 5 — 5 — 70 32 50
MTO 155-5B 150 / 5 — 5 — 70 32 40
MTO 205-5B 200 / 5 — 5 — 70 32 30
MTO 305-5B 300 / 5 — 5 — 80 55 40
MTO 405-5B 400 / 5 — 5 — 80 55 30
MTO 405-15B 400 / 5 — 15 — 98 62 35
MTO 505-15B 500 / 5 — 15 — 98 62 35
MTO 605-15B 600 / 5 — 15 — 98 62 35
MTO 805-15B 800 / 5 — 15 — 115 80 35
MTO 1005-15B 1000 / 5 — 15 — 115 80 35
MTO 1205-15B 1200 / 5 — 15 — 115 80 35
MTO 1505-15B 1500 / 5 — 15 — 145 115 35
MTO 2005-15B 2000 / 5 — 15 — 145 115 35
MTO 3005-15B 3000 / 5 — 15 175 130 35

Copper Luges

A
B

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MTO 105-5C 100 / 5 — — 5 70 32 65
MTO 155-5C 150 / 5 — — 5 70 32 50
MTO 205-5C 200 / 5 — — 5 80 45 30
MTO 305-5C 300 / 5 — — 5 80 45 30
MTO 405-5C 400 / 5 — — 5 80 55 30
MTO 505-5C 500 / 5 — — 5 92 62 30
MTO 605-5C 600 / 5 — — 5 92 62 30
MTO 805-5C 800 / 5 — — 5 115 80 30
MTO 1005-5C 1000 / 5 — — 5 115 80 30
MTO 1205-5C 1200 / 5 — — 5 175 115 30

All Dimensions are in MM • Above Current Transformers are certified.

10
....
Current Transformers
Tape Wound

Ring Type Metering Current Transformers Tape Wound

Copper Luges

A
B

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MTO 76-5B 75 / 1 — 5 — 70 32 70
MTO 101-5B 100 / 1 — 5 — 70 32 50
MTO 151-5B 150 / 1 — 5 — 70 32 40
MTO 201-5B 200 / 1 — 5 — 70 32 40
MTO 301-5B 300 / 1 — 5 — 80 55 40
MTO 401-5B 400 / 1 — 5 — 80 55 30
MTO 401-15B 400 / 1 — 15 — 98 62 35
MTO 501-15B 500 / 1 — 15 — 98 62 35
MTO 601-15B 600 / 1 — 15 — 98 62 35
MTO 801-15B 800 / 1 — 15 — 115 80 30
MTO 1001-15B 1000 / 1 — 15 — 115 80 30
MTO 1201-15B 1200 / 1 — 15 — 115 80 30
MTO 1501-15B 1500 / 1 — 15 — 145 115 30
MTO 2001-15B 2000 / 1 — 15 — 145 115 30
MTO 3001-15B 3000 / 1 — 15 — 175 130 35

Copper Luges

A
B

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MTO 101-5C 100 / 1 — — 5 70 32 65
MTO 151-5C 150 / 1 — — 5 70 32 55
MTO 201-5C 200 / 1 — — 5 80 45 30
MTO 301-5C 300 / 1 — — 5 80 45 30
MTO 401-5C 400 / 1 — — 5 80 55 30
MTO 501-5C 500 / 1 — — 5 92 62 30
MTO 601-5C 600 / 1 — — 5 92 60 30
MTO 801-5C 800 / 1 — — 5 115 80 30
MTO 1001-5C 1000 / 1 — — 5 115 80 30
MTO 1201-5C 1200 / 1 — — 5 175 115 30

All Dimensions are in MM • Above Current Transformers are certified.

11
.......Global commitment
Current Transformers
Tape Wound

Rectangular Metering Current Transformers Tape Wound

B
W

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 LxW AxB H*
MTS 305-15B 300 / 5 — 15 — 110 x 75 55 x 20 50
MTS 405-15B 400 / 5 — 15 — 110 x 75 55 x 20 50
MTS 505-15B 500 / 5 — 15 — 110 x 75 55 x 20 50
MTS 605-15B 600 / 5 — 15 — 110 x 75 55 x 20 50
MTS 805-15B 800 / 5 — 15 — 150 x 80 105 x 35 50
MTS 1005-15B 1000 / 5 — 15 — 150 x 80 105 x 35 50
MTS 1205-15B 1200 / 5 — 15 — 150 x 80 105 x 35 50
MTS 1505-15B 1500 / 5 — 15 — 200 x 95 155 x 50 40 - 50
MTS 2005-15B 2000 / 5 — 15 — 200 x 95 155 x 50 40 - 50
MTS 3005-15B 3000 / 5 — 15 — 200 x 95 155 x 90 40 - 50

MTS 301-15B 300 / 1 — 15 — 110 x 75 55 x 20 50


MTS 401-15B 400 / 1 — 15 — 110 x 75 55 x 20 50
MTS 501-15B 500 / 1 — 15 — 110 x 75 55 x 20 50
MTS 601-15B 600 / 1 — 15 — 110 x 75 55 x 20 50
MTS 801-15B 800 / 1 — 15 — 150 x 80 105 x 35 50
MTS 1001-15B 1000 / 1 — 15 — 150 x 80 105 x 35 50
MTS 1201-15B 1200 / 1 — 15 — 150 x 80 105 x 35 50
MTS 1501-15B 1500 / 1 — 15 — 200 x 95 155 x 50 40 - 50
MTS 2001-15B 2000 / 1 — 15 — 200 x 95 155 x 50 40 - 50
MTS 3001-15B 3000 / 1 — 15 — 200 x 95 155 x 90 40 - 50

Rectanglur protective Current Transformers Tape Wound


15 VA 5P 10

Dimensions (mm)
Product Code Ratio Range VA at 5P 10 VA at 5P 15 VA at 5P 20 LxW AxB H*
PTS 205-15D 200 / 5 15 — — 120 x 90 50 x 20 100 - 120
PTS 305-15D 300 / 5 15 — — 120 x 90 50 x 20 100 - 120
PTS 405-15D 400 / 5 15 — — 120 x 90 50 x 20 100
PTS 505-15D 500 / 5 15 — — 120 x 90 50 x 20 80 - 100
PTS 605-15D 600 / 5 15 — — 120 x 90 50 x 20 70 - 100
PTS 805-15D 800 / 5 15 — — 175 x 105 105 x 35 70 - 80
PTS 1005-15D 1000 / 5 15 — — 175 x 105 105 x 35 70 - 80
PTS 1205-15D 1200 / 5 15 — — 175 x 105 105 x 35 60 - 80
PTS 1505-15D 1500 / 5 15 — — 220 x 120 150 x 50 70 - 80
PTS 2005-15D 2000 / 5 15 — — 220 x 120 150 x 50 60
PTS 3005-15D 3000 / 5 15 — — 220 x 120 150 x 50 60

H* (min. to max.)

All Dimensions are in MM • Above Current Transformers are certified.

12
....
Current Transformers
Tape Wound

Rectangular Protective Current Transformers Tape Wound

B
W

15 VA 5P 10

Dimensions (mm)
Product Code Ratio Range VA at 5P 10 VA at 5P 15 VA at 5P 20 LxW AxB H*
PTS 201-15D 200 / 1 15 — — 120 x 90 50 x 20 100 - 120
PTS 301-15D 300 / 1 15 — — 120 x 90 50 x 20 100 - 120
PTS 401-15D 400 / 1 15 — — 120 x 90 50 x 20 100
PTS 501-15D 500 / 1 15 — — 120 x 90 50 x 20 80 - 100
PTS 601-15D 600 / 1 15 — — 120 x 90 50 x 20 70 - 100
PTS 801-15D 800 / 1 15 — — 175 x 105 105 x 35 70 - 80
PTS 1001-15D 1000 / 1 15 — — 175 x 105 105 x 35 70 - 80
PTS 1201-15D 1200 / 1 15 — — 175 x 105 105 x 35 60 - 80
PTS 1501-15D 1500 / 1 15 — — 220 x 120 150 x 50 70 - 80
PTS 2001-15D 2000 / 1 15 — — 220 x 120 150 x 50 60
PTS 3001-15D 3000 / 1 15 — — 220 x 120 150 x 50 60

Ring Type Protective Current Transformers Tape Wound


15 VA 5P 10

Dimensions (mm)
Product Code Ratio Range VA at 5P 10 VA at 5P 15 VA at 5P 20 A B H
PTO 205-15D 200 / 5 15 — — 175 50 70
PTO 305-15D 300 / 5 15 — — 165 50 60
PTO 405-15D 400 / 5 15 — — 155 50 50
PTO 505-15D 500 / 5 15 — — 155 50 50
PTO 605-15D 600 / 5 15 — — 165 65 50
PTO 805-15D 800 / 5 15 — — 155 65 50
PTO 1005-15D 1000 / 5 15 — — 190 105 50
PTO 1205-15D 1205 / 5 15 — — 190 105 50
PTO 1505-15D 1500 / 5 15 — — 190 105 40
PTO 2005-15D 2000 / 5 15 — — 190 155 40
PTO 3005-15D 3000 / 5 15 — — 190 155 35

15 VA 5P 10
PTO 201-15D 200 / 1 15 — — 175 50 70
PTO 301-15D 300 / 1 15 — — 165 50 60
PTO 401-15D 400 / 1 15 — — 155 50 50
PTO 501-15D 500 / 1 15 — — 155 50 50
PTO 601-15D 600 / 1 15 — — 165 65 50
PTO 801-15D 800 / 1 15 — — 155 65 50
PTO 1001-15D 1000 / 1 15 — — 190 105 50
PTO 1201-15D 1205 / 1 15 — — 190 105 50
PTO 1501-15D 1500 / 1 15 — — 190 105 40
PTO 2001-15D 2000 / 1 15 — — 190 155 40
PTO 3001-15D 3000 / 1 15 — — 190 155 35

H* (min. to max.)

All Dimensions are in MM • Above Current Transformers are certified.

13
.......Global commitment
Current Transformers
Resin Cast (Polyester)

Ring Type Metering Current Transformers

40.5
1.5

53 6

20 41

20

78

22.5
B
22.5

41.5 20 H

56.5 59
26
A

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MRO80-5B 75 / 5 — 5 — 80 30 70
MRO105-5B 100 / 5 — 5 — 80 30 50
MRO155-5B 150 / 5 — 5 — 90 30 40
MRO205-5B 200 / 5 — 5 — 90 30 40
MRO305-5B 300 / 5 — 5 — 90 30 40
MRO405-5B 400 / 5 — 5 — 90 30 40
MRO405-15B 400 / 5 — 15 — 100 55 40
MRO505-15B 500 / 5 — 15 — 100 55 40
MRO605-15B 600 / 5 — 15 — 100 55 40
MRO805-15B 800 / 5 — 15 — 120 80 40
MRO1005-15B 1000 / 5 — 15 — 120 80 40
MRO1205-15B 1200 / 5 — 15 — 120 80 40
MRO1505-15B 1500 / 5 — 15 — 150 105 40
MR02005-15B 2000 / 5 — — 15 150 105 40

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MRO105-5C 100 / 5 — — 5 90 30 50
MRO155-5C 150 / 5 — — 5 90 30 40
MRO205-5C 200 / 5 — — 5 90 40 40
MRO305-5C 300 / 5 — — 5 90 55 40
MRO405-5C 400 / 5 — — 5 90 55 40
MRO505-5C 500 / 5 — — 5 90 55 40
MRO605-5C 600 / 5 — — 5 90 55 40
MR0805-5C 800 / 5 — — 5 120 80 40
MRO1005-5C 1000 / 5 — — 5 120 80 40

All Dimensions are in MM • Above Current Transformers are certified.

14
....
Current Transformers
Resin Cast (Polyester)

Ring Type Metering Current Transformers

40.5
1.5

53 6

20 41

20

78

22.5
B
22.5

41.5 20 H

56.5 59
26
A

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MRO76-5B 75 / 1 — 5 — 90 30 70
MRO101-5B 100 / 1 — 5 — 90 30 50
MRO151-5B 150 / 1 — 5 — 90 30 40
MRO201-5B 200 / 1 — 5 — 90 30 40
MRO301-5B 300 / 1 — 5 — 90 30 40
MRO401-5B 400 / 1 — 5 — 90 30 40
MRO401-15B 400 / 1 — 15 — 100 55 40
MRO501-15B 500 / 1 — 15 — 100 55 40
MRO601-15B 600 / 1 — 15 — 100 55 40
MRO801-15B 800 / 1 — 15 — 120 80 40
MRO1001-15B 1000 / 1 — 15 — 120 80 40
MRO1201-15B 1200 / 1 — 15 — 120 80 40
MRO1501-15B 1500 / 1 — 15 — 150 105 40
MR02001-15B 2000 / 1 — — 15 150 105 40

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MRO101-5C 100 / 1 — — 5 90 30 50
MRO151-5C 150 / 1 — — 5 90 30 40
MRO201-5C 200 / 1 — — 5 90 40 40
MRO301-5C 300 / 1 — — 5 90 55 40
MRO401-5C 400 / 1 — — 5 90 55 40
MRO501-5C 500 / 1 — — 5 90 55 40
MRO601-5C 600 / 1 — — 5 90 55 40
MR0801-5C 800 / 1 — — 5 120 80 40
MRO1001-5C 1000 / 1 — — 5 120 80 40

All Dimensions are in MM • Above Current Transformers are certified.

15
.......Global commitment
Current Transformers
Resin Cast (Polyester)

Ring Type Protective Current Transformers

40.5
1.5

53 6

20 41

20

78

22.5
B
22.5

41.5 20 H

56.5 59
26
A

15 VA 5P 10

Dimensions (mm)
Product Code Ratio Range VA at 5P 10 VA at 5P 15 VA at 5P 20 A B H
PRO205-15D 200 / 5 15 — — 205 50 80
PRO305-15D 300 / 5 15 — — 205 50 60
PRO405-15D 450 / 5 15 — — 205 50 60
PRO505-15D 500 / 5 15 — — 205 65 60
PRO605-15D 600 / 5 15 — — 205 65 60
PRO805-15D 800 / 5 15 — — 205 110 60
PRO1005-15D 1000 / 5 15 — — 205 110 60
PRO1205-15D 1200 / 5 15 — — 205 110 60
PRO1505-15D 1500 / 5 15 — — 185 110 40
PRO2005-15D 2000 / 5 15 — — 185 110 40

59
26

15 VA 5P 10

Dimensions (mm)
Product Code Ratio Range VA at 5P 10 VA at 5P 15 VA at 5P 20 A B H
PRO201-15D 200 / 1 15 — — 205 50 80
PRO301-15D 300 / 1 15 — — 205 50 60
PRO401-15D 450 / 1 15 — — 205 50 60
PRO501-15D 500 / 1 15 — — 205 65 60
PRO601-15D 600 / 1 15 — — 205 65 60
PRO801-15D 800 / 1 15 — — 205 110 60
PRO1001-15D 1000 / 1 15 — — 205 110 60
PRO1201-15D 1200 / 1 15 — — 205 110 60
PRO1501-15D 1500 / 1 15 — — 185 110 40
PRO2001-15D 2000 / 1 15 — — 185 110 40

All Dimensions are in MM • Above Current Transformers are certified.

16
....
Current Transformers
Resin Cast (Polyester)

Rectangular Metering Current Transformers

36
H
9.5
10.5

L
A

B
W

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 LxW AxB H*
MRS305-15B 300 / 5 — 15 — 110 x 75 55 x 20 50
MRS405-15B 400 / 5 — 15 — 110 x 75 55 x 20 50
MRS505-15B 500 / 5 — 15 — 110 x 75 55 x 20 50
MRS605-15B 600 / 5 — 15 — 110 x 75 55 x 20 50
MRS805-15B 800 / 5 — 15 — 150 x 80 105 x 35 50
MRS1005-15B 1000 / 5 — 15 — 150 x 80 105 x 35 50
MRS1205-15B 1200 / 5 — 15 — 200 x 95 155 x 50 40 - 50
MRS1505-15B 1500 / 5 — 15 — 200 x 95 155 x 50 40 - 50
MRS2005-15B 2000 / 5 — 15 — 200 x 95 155 x 50 40 - 50

MRS301-15B 300 / 1 — 15 — 110 x 75 55 x 20 50


MRS401-15B 400 / 1 — 15 — 110 x 75 55 x 20 50
MRS501-15B 500 / 1 — 15 — 110 x 75 55 x 20 50
MRS601-15B 600 / 1 — 15 — 110 x 75 55 x 20 50
MRS801-15B 800 / 1 — 15 — 150 x 80 105 x 35 50
MRS1001-15B 1000 / 1 — 15 — 150 x 80 105 x 35 50
MRS1201-15B 1200 / 1 — 15 — 200 x 95 155 x 50 40 - 50
MRS1501-15B 1500 / 1 — 15 — 200 x 95 155 x 50 40 - 50
MRS2001-15B 2000 / 1 — 15 — 200 x 95 155 x 50 40 - 50

Rectangular Protective Current Transformers


15 VA 5P 10

Dimensions (mm)
Product Code Ratio Range VA at 5P 10 VA at 5P 15 VA at 5P 20 LxW AxB H*
PRS205-15D 200 / 5 15 — — 120 x 90 50 x 20 100 - 120
PRS305-15D 300 / 5 15 — — 120 x 90 50 x 20 100 - 120
PRS405-15D 400 / 5 15 — — 120 x 90 50 x 20 100
PRS505-15D 500 / 5 15 — — 120 x 90 50 x 20 100
PRS605-15D 600 / 5 15 — — 120 x 90 50 x 20 100
PRS805-15D 800 / 5 15 — — 170 x 105 100 x 35 70 - 80
PRS1005-15D 1000 / 5 15 — — 170 x 105 100 x 35 70 - 80
PRS1205-15D 1200 / 5 15 — — 170 x 105 100 x 35 70 - 80
PRS1505-15D 1500 / 5 15 — — 220 x 120 150 x 50 70 - 80
PRS2005-15D 2000 / 5 15 — — 220 x 120 150 x 50 70 - 80

PRS201-15D 200 / 1 15 — — 120 x 90 50 x 20 100 - 120


PRS301-15D 300 / 1 15 — — 120 x 90 50 x 20 100 - 120
PRS401-15D 400 / 1 15 — — 120 x 90 50 x 20 100
PRS501-15D 500 / 1 15 — — 120 x 90 50 x 20 100
PRS601-15D 600 / 1 15 — — 120 x 90 50 x 20 100
PRS801-15D 800 / 1 15 — — 170 x 105 100 x 35 70 - 80
PRS1001-15D 1000 / 1 15 — — 170 x 105 100 x 35 70 - 80
PRS1201-15D 1200 / 1 15 — — 170 x 105 100 x 35 70 - 80
PRS1501-15D 1500 / 1 15 — — 220 x 120 150 x 50 70 - 80
PRS2001-15D 2000 / 1 15 — — 220 x 120 150 x 50 70 - 80
H* (min. to max.)

All Dimensions are in MM • Above Current Transformers are certified.

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.......Global commitment
Current Transformers
Resin Cast (Polyester)

Wound Type Metering Current Transformers

22.5

21

22.5

Ø6.25
Ø35 35
Ø50
9.5
25

20
41.5 59
26
56.5

74.5
45.5 49
28

Ø44
Ø34

84

71.5
88
158

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MRW15-5B 10 / 5 — 5 — — — —
MRW25-5B 20 / 5 — 5 — — — —
MRW35-5B 30 / 5 — 5 — — — —
MRW45-5B 40 / 5 — 5 — — — —
MRW55-5B 50 / 5 — 5 — — — —
MRW65-5B 60 / 5 — 5 — — — —
MRW80-5C 75 / 5 — — 5 — — —
MRW105-5C 100 / 5 — — 5 — — —

MRW11-5B 10 / 1 — 5 — — — —
MRW21-5B 20 / 1 — 5 — — — —
MRW31-5B 30 / 1 — 5 — — — —
MRW41-5B 40 / 1 — 5 — — — —
MRW51-5B 50 / 1 — 5 — — — —
MRW61-5B 60 / 1 — 5 — — — —
MRW76-5C 75 / 1 — — 5 — — —
MRW101-5C 100 / 1 — — 5 — — —

All Dimensions are in MM • Above Current Transformers are certified.

18
....
Current Transformers
Moulded Case Measuring

B
A
56

H
16 23 33

32.5

16
23
33

56
46.5

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MNB80-1A 75 / 5 1 — — 65 32 86
MNB105-1B 100 / 5 — 1 — 65 32 86
MNB130-1B 125 / 5 — 1 — 65 32 86
MNB155-2.5B-5A 150 / 5 5 2.5 — 65 32 86
MNB205-2.5B-5A 200 / 5 5 2.5 — 65 32 86
MNB255-2.5B-5A 250 / 5 5 2.5 — 65 32 86
MNB305-2.5B-5A 300 / 5 5 2.5 — 65 32 86

66
A

13 31 40.5

38

13
31
40.5

60
55.5

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MNB105-2.5C-5B 100 / 5 — 5 2.5 76 36 94
MNB155-5B-15A 150 / 5 15 5 — 76 36 94
MNB205-5C-15B 200 / 5 — 15 5 76 36 94
MNB255-5C-15B 250 / 5 — 15 5 76 36 94
MNB305-5C-15B 300 / 5 — 15 5 76 36 94
MNB405-5C-15B 400 / 5 — 15 5 76 36 94
MNB505-5C-15B 500 / 5 — 15 5 76 36 94
MNB605-5C-15B 600 / 5 — 15 5 76 36 94

All Dimensions are in MM • Above Current Transformers are certified.

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Current Transformers
Moulded Case Measuring

A B

79

H
13 31 4150.5

46

13
31
41
50.5

60
71.5

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MNB205-15B 200 / 5 — 15 — 92 36 110
MNB305-15B 300 / 5 — 15 — 92 36 110
MNB40515B 400 / 5 — 15 — 92 36 110
MNB505-15B 500 / 5 — 15 — 92 36 110
MNB60515B 600 / 5 — 15 — 92 36 110
MNB805-15B 800 / 5 — 15 — 92 36 110

103
A

16 33

60

63
83

66

Dimensions (mm)
Product Code Ratio Range VA at Class 3 VA at Class 1 VA at Class 0.5 A B H
MNB805-15B 800 / 5 — 15 — 116 36 136.5
MNB1005-15B 1000 / 5 — 15 — 116 36 136.5
MNB1205-15B 1200 / 5 — 15 — 116 36 136.5
MNB1505-15B 1500 / 5 — 15 — 116 36 136.5
MNB2005-15B 2000 / 5 — 15 — 116 36 136.5
MNB3005-15B 3000 / 5 — 15 — 116 36 136.5

All Dimensions are in MM • Above Current Transformers are certified.

20
....
Busbar Insulators & Supports
An electrical insulator is a material whose internal electric charges do not flow freely,
and therefore very hard to conduct an electric current under the influence of an electric field. A
perfect insulator does not exist, but some materials such as glass, paper and Teflon, which have
high resistivity, are very good electrical insulators. Insulators are used in electrical equipment to
support and separate electrical conductors without allowing current through themselves.

Electric insulation is a vital part of an electrical power system. Although the cost of
insulation is only a small fraction of the apparatus or line cost, line performance is highly
dependent on insulation integrity. Insulation failure may cause permanent equipment damage
and long-term outages. The potential financial losses emphasize the importance of a reliable
design of the insulation.

The capacities of modern-day electrical plant and machinery are such that the power
handled by their control systems gives rise to very large forces. Bus bars, like all the other
equipment in the system, have to be able to withstand these forces without damage. It is
essential that the materials used in their construction should have the best possible mechanical
properties and are designed to operate within the temperature limits laid down in BS 159, BS
EN 60439-1:1994, or other national or international standards.

Busbar Insulator or support plays a vital role in the panel therefore one should be very
careful while selecting the busbar insulator or support for their application. We use three type of
material.

1. Sheet Molding Compound


2. Dough Molding Compound
3. Polyamide 6,6

1. Sheet Molding Compound (SMC)

Sheet Molding Compound (Halogen Free) is a polymeric composite material made of


the mixture of Unsaturated Polymer Resin, Processing Additives, Cross Linked Catalyst,
Shrink Control Polyester, Mould Release Agent, Fire Retardant Agent, Color Pigments,
Inorganic Fillers, Glass Sheet (20% to 25%) & Other Additives. POWERMAT SMC (Halogen
Free as per IEC : 61249-2-21) is certified by UL India, CE & Compliance with RoHS
Norms.SMC is used for Bus bar Supports only. Flammability Index is V-0.

2. Dough Molding Compound ( DMC)

Dough Molding Compound is a polymeric composite material made of the mixture of


Unsaturated Polymer Resin, Processing Additives, Cross Linked Catalyst, Shrink Control
Polyester, Mould Release Agent, Fire Retardant Agent, Color Pigments, Inorganic Fillers,
Glass Chops (15% to 20%) & Other Additives. POWERMAT DMC (Halogen Free as per
IEC : 61249-2-21) is certified by UL India, CE & Compliance with RoHS Norms. DMC can be
used for Bus bar Insulators as well as for making Bus bar Supports. Flammability Index is V-0.

3. Polyamide 6,6

Polyamide 6,6 is a 17% glass fiber reinforced polyamide 66 resin. It is stronger material
(Mechanically & Electrically) as compared to Sheet Molding Compound & Dough Molding
Compound. Flammability Index of this material is HB as per UL 94. It has high wear & abrasive
resistance, good insulating properties, resistance to alkalies & other organic chemicals.

Please see page no. 22 for Technical specification of DMC/SMC & Polyamide 6, 6

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Technical Specification

TEST VALUES
PROPERTIES UNITS
METHODS
SMC DMC POLYAMIDE
Physical

Specific Gravity - ASTM D-792 1.7 1.9 1.39

Glass Contents % N/A 25 15 33

Water Absorption (24 Hrs) % ASTM D-570 0.2 0.15 1.2

Mechanical

Tensile Strength (Kgf/cm2) ASTM D-638 700 400 1200-1300

Flexural Strength (Kgf/cm2) ASTM D-790 1550 900 2500-2800

Impact Strength Izod (J/m) ASTM D-265 600 250 117


2
Compressive Strength (Kgf/cm ) ASTM D-695 1800 1500 NA

Electrical

Dielectric Strength (KV/mm) ASTM D-149 12 10 20

Comparative Tracking Index (Volts) BS-5901 >600 >600 >600

ARC Resistance (Secs.) ASTM D-495 180 180 200

Flammability Index - UL-94 V-0 V-0 HB / V0

Glow Wire Ignition Test (°C) IEC-60695-2-13 960 960 746 / 930
Over 3mm Thickness Specimen

Hot Wire Ignition Test (Secs.) ASTM D-3874 >120 >120 7-15

RTI, Str (Thickness 3mm) (°C) UL-746B 130 130 130

RTI, Elect. (Thickness 3mm) (°C) UL-746B 105 105 130

High Voltage Arc Tracking Rate (mm/min) UL-746A 0 through 10 0 through 10 over 10 through 25.4

High Amp Arc Ignition (mean no. or arcs) UL-746A >120 >120 >120

Material Group - IEC-60112 1 1 1

Pollution Degree - IEC-60950 3 3 3

Insulation Class - JIS C 4003 B B B

Working Temp (°C) - (-) 40°C to 135°C (-) 40°C to 135°C (-) 40°C to 135°C

FORMULATION FOLLOWED BY THE COMPANY.

01/15.

22
....
Polyamide Series

Standoff Insulators (Polyamide-Supports)

POWERMAT
H AF ØR TL
Code
mm mm mm mm
PH 415 (M4) 15 15 12 3.5 800/1100
PH 420 (M4) 20 18 15 5 1100/1500
PH 620 (M6) 20 18 15 5 1100/1500
PH 525 (M5) 25 20 15 7 1400/1900
PH 625 (M6) 25 20 15 7 1400/1900
PH 630 (M6) 30 30 25 9 1600/2200
PH 830 (M8) 30 30 25 9 1600/2200
PH 635 (M6) 35 40 33 9 1900/2600
PH 835 (M8) 35 40 33 9 1900/2600
TL
PH 1035 (M10) 35 40 34 9 1900/2600
PH 640 (M6) 40 45 40 12 2200/3000
PH 840 (M8) 40 45 40 12 2200/3000
PH 1040 (M10) 40 45 40 12 2200/3000
PH 845 (M8) 45 50 40 12 2500/3500
PH 1045 (M10) 45 50 40 12 2500/3500
PH 650 (M6) 50 50 40 12 2800/3900
PH 850 (M8) 50 50 40 17 2800/3900
PH 1050 (M10) 50 50 40 17 2800/3900
PH 860 (M8) 60 54 45 17 3300/4600
PH 1060 (M10) 60 54 45 17 3300/4600
PH 1260 (M12) 60 54 45 17 3300/4600
PH 1270 (M12) 70 65 50 21 3900/5400
PH 1670 (M16) 70 65 50 21 3900/5400
PH 1275 (M12) 75 65 50 21 4200/5800
PH 1675 (M16) 75 65 50 21 4200/5800
PH 1280 (M12) 80 65 50 26 4500/6300
PH 1680 (M16) 80 65 50 26 4500/6300
PH 12100 (M12) 100 65 50 26 5600/7800
PH 16100 (M16) 100 65 50 26 5600/7800

E F E F
E F
E

D
D D
D H H H H
H1 H1 H1 H1

A B
A A A B
B B

Grip Type Supports


POWERMAT
Series Busbar Details Code A B C D E F H H1
PA 10mm x 1 run PAGP 110 54 38 20 8 11 - 25 12.5
PA 12mm x 1 run PAGP 112 54 38 20 8 13.7 - 25 12.5
PA 6mm x 2 run PAGP 206 54 38 20 8 7 5.8 25 12.5
PA 10mm x 2 run PAGP 210 54 38 20 8 11 9 25 12.5
PA 6mm x 3 run PAGP 307 54 38 20 8 7 5.8 25 12.5
PA 6mm x 4 run PAGP 407 64 38 30 8 7 5.4 25 12.5
PA 10mm x 5 run PAGP 510 118 38 30 8 11.4 9 25 12

• Material : Polyamide / Nylon 6/6 (17% Glass Filled) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• All Dimensions are in MM • Mounting Detail of PH and PAGP Series on Page No. 63, 64
• TL : Effective Thread Length • Insert Material detail on page no. 66
• All Insulators are certified * For maximum torque please see page no. 66

• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

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.......Global commitment
Polyamide Series

Finger Supports-N Series (Polyamide)


N1 Series Sd

POWERMAT
Busbar Details Code A B C D E F Sd
6mm x 1 run 106 N1 7 50 22 13 9 - 8
27
10mm x 1 run 110 N1 11 50 22 13 9 - 8
12mm x 1 run 112 N1 13.7 50 22 13 9 - 8

N3 Series
6mm x 1 run 106 N3 7 60 32 13 9 - 8
10mm x 1 run 110 N3 11 60 32 13 9 - 8
12mm x 1 run 112 N3 13.7 60 32 13 9 - 8
Sd
6mm x 2 runs 206 N3 7 60 32 13 9 5.8 8
10mm x 2 runs 210 N3 11 60 32 13 9 9 8
12mm x 2 runs 212 N3 13.7 60 32 13 9 11.8 8
27

N4 Series
10mm x 3 runs 310 N4 11 85 50 13 9 9 8
12mm x 3 runs 312 N4 13.7 85 50 13 9 11 8
6mm x 4 runs 406 N4 7 85 50 13 9 5.6 8

N5 Series Sd
6mm x 1 run 106 N5 7 70 40 20 14 - 8
10mm x 1 run 110 N5 11 70 40 20 14 - 8
12mm x 1 run 112 N5 13.7 70 40 20 14 - 8
27
6mm x 2 runs 206 N5 7 70 40 20 14 5.8 8
10mm x 2 runs 210 N5 11 70 40 20 14 9 8
12mm x 2 runs 212 N5 13.7 70 40 20 14 11 8
6mm x 3 runs 306 N5 7 70 40 20 14 5.8 8

N7 Series
10mm x 3 runs 310 N7 11 100 50 20 14 9 8
12mm x 3 runs 312 N7 13.7 100 50 20 14 11 8
6mm x 4 runs 406 N7 7.2 100 50 20 14 5.6 8 Sd

6mm x 6 runs 606 N7 7.2 100 50 20 14 5 8

27
N9 Series
10mm x 4 runs 410 N9 11 130 80 20 14 9 8
12mm x 4 runs 412 N9 13.7 130 80 20 14 11 8

• Material : Polyamide / Nylon 6/6 (17% Glass Filled) • Mounting Hole Ø 8.5mm
• All Dimensions are in MM • Mounting Detail on Page No. 63, 64
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

24
....
Polyamide Series

POWERMAT Part A F
Code Code max. min.

10mm x 2 runs 132PAGP210 11 9


12mm x 2 runs 132PAGP212 13.7 11
6mm x 3 runs 132PAGP306 7 5.4
6mm x 4 runs 132PAGP406 7.2 5.2

A
F 132
33.5

12

Ø8.5

30

11 9
8 11 9 120

11 9

11

30
140

N 22P-411/000
Mounting M8

T-Support
POWERMAT H A 10
Code mm mm

PAT - 85 85 52
PAT - 125 125 94

55
30

• Material : Polyamide / Nylon 6/6 (17% Glass Filled) • Mounting Detail on Page No. 65
• All Dimensions are in MM

• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

25
.......Global commitment
Part No.
(Insert) Rt Ø Rb Ø TL
mm mm mm
C 625 (M6) 25 19 25 7 1000/1400
C 630 (M6) 30 25 30 7 1200/1600
C 830 (M8) 30 25 30 9 1200/1600
C 835 (M8) 35 28 35 12 1400/1900
C 640 (M6) 40 33 40 12 1600/2200
C 840 (M8) 40 33 40 12 1600/2200
C 1040 (M10) 40 33 40 12 1600/2200
C 845 (M8) 45 33 40 12 1800/2500
C 1050 (M10) 50 40 50 17 2000/2800
TL C 1250 (M12) 50 40 50 17 2000/2800
C 1060 (M10) 60 40 50 17 2400/3300
C 1260 (M12) 60 40 50 17 2400/3300
C 1070 (M10) 70 41 50 22 2800/3900
C 1270 (M12) 70 41 50 22 2800/3900

Part No.
(Insert) AF ØR TL
mm mm mm
H 416 (M4) 16 14 11 3.5 640/800
H 516 (M5) 16 14 11 3.5 640/800
H 420 (M4) 20 18 14 5 800/1100
H 520 (M5) 20 18 14 5 800/1100
H 620 (M6) 20 18 14 5 800/1100
H 425 (M4) 25 21 16 7 1000/1400
H 525 (M5) 25 21 16 7 1000/1400
H 625 (M6) 25 25 22 7 1000/1400
MH 625 (M6) 25 19 17 7 1000/1400
H 825 (M8) 25 33 25 7 1000/1400
TL H 630 (M6) 30 32 25 9 1200/1600
H 830 (M6) 30 32 25 9 1200/1600
H 1030 (M10) 30 32 25 9 1200/1600
H 635 (M6) 35 32 26 9 1400/1900
H 835 (M8) 35 32 26 9 1400/1900
MH 835 (M8) 35 41 33 9 1400/1900
H 1035 (M10) 35 32 26 9 1400/1900
MH 1035 (M10) 35 41 33 9 1400/1900
H 640 (M6) 40 38 30 12 1600/2200
H 840 (M8) 40 38 30 12 1600/2200
H 1040 (M10) 40 38 30 12 1600/2200
H 645 (M6) 45 40 32 12 1800/2500
H 845 (M8) 45 40 32 12 1800/2500
H 1045 (M10) 45 40 32 12 1800/2500
H 850 (M8) 50 46 35.5 17 2000/2800
H 1050 (M10) 50 46 35.5 17 2000/2800
ENH 1050 (M10) 50 50 44.5 17 2000/2800
TL H 1250 (M12) 50 46 35.5 17 2000/2800
H 860 (M8) 60 50 38 17 2400/3300
H 1060 (M10) 60 50 38 17 2400/3300

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• Product : UL Certification File No. QEUY2.E314972 • Mounting Detail on Page No. 63
• All Dimensions are in MM • Insert Material detail on page no. 66
• TL : Effective Thread Length • For maximum torque please see page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

26
....
Hexagonal
Part No.
(Insert) AF ØR TL
mm mm mm
H 1260 (M12) 60 50 38 17 2400/3300
ENH 1660 (M16) 60 60 55 22 2400/3300
H 865 (M8) 65 55 41 17 2600/3600
H 1065 (M10) 65 55 41 17 2600/3600
H 1265 (M12) 65 55 41 17 2600/3600
H 1070 (M10) 70 55 41 22 2800/3900
H 1270 (M12) 70 55 41 22 2800/3900
TL
H 1670 (M16) 70 55 41 22 2800/3900
H 1075 (M10) 75 52.6 42 22 3000/4200
H 1275 (M12) 75 52.6 42 22 3000/4200
H 1076E (M10) 76 48 33 22 3000/4200
H 1276E (M12) 76 48 33 22 3000/4200

Drum
Part No.
(Insert) AF ØR TL
mm mm mm
D 420 (M4) 20 18 14.5 5 800/1100
TL
D 620 (M4) 20 18 14.5 5 800/1100
D 425 (M4) 25 21 16 7 1000/1400
D 625 (M6) 25 21 16 7 1000/1400
D 630 (M6) 30 33 25 7 1200/1600
D 830 (M8) 30 33 26 9 1200/1600
D 635 (M6) 35 32 26 9 1400/1900
D 835 (M8) 35 32 26 9 1400/1900
D 1035 (M10) 35 32 26 9 1400/1900
D 840 (M8) 40 39 31 12 1600/2200
D 1040 (M10) 40 39 31 12 1600/2200
D 845 (M8) 45 41 32 12 1800/2500
D 1045 (M10) 45 41 32 12 1800/2500
D 1245 (M12) 45 41 32 12 1800/2500
D 850 (M8) 50 48 36 17 2000/2800
D 1050 (M10) 50 48 36 17 2000/2800
D 1250 (M12) 50 48 36 17 2000/2800
D 851E (M8) 51 35 27 17 2040/2800
D 1051E (M10) 51 35 27 17 2040/2800
D 860 (M8) 60 52 38 17 2400/3300
D 1060 (M10) 60 52 38 17 2400/3300
TL
D 1260 (M12) 60 52 38 17 2400/3300
D 865 (M8) 65 55 41 22 2600/3600
D 1065 (M10) 65 55 41 22 2600/3600
D 1265 (M12) 65 55 41 22 2600/3600
D 1070 (M10) 70 55 42 22 2800/3900
D 1270 (M12) 70 55 42 22 2800/3900
D 1075 (M10) 75 55 42 22 3000/4200
D 1275 (M12) 75 55 42 22 3000/4200
D 1075E (M10) 76 50 34 22 3000/4200
D 1276 (M12) 76 54 42 22 3000/4200

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• Product : UL Certification File No. QEUY2.E314972 • Mounting Detail on Page No. 63
• All Dimensions are in MM • Insert Material detail on page no. 66
• TL : Effective Thread Length • For maximum torque please see page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

27
.......Global commitment
Cylindrical
Part No.
(Insert) AF ØR TL
mm mm mm
CY 2223 (M8) 23 - 22 7 900/1200

CY 2225 (M6) 25 - 22 7 1000/1400

CY 2225 (M8) 25 - 22 7 1000/1400

CY 2630 (M8) 30 - 26 9 1200/1600

CY 2630 (M6) 30 - 26 9 1200/1600

CY 3030 (M6) 30 - 30 9 1200/1600

CY 3030 (M8) 30 - 30 9 1200/1600

CY 3030 (M10) 30 - 30 9 1200/1600

CY 4535 (M10) 35 - 45 9 1400/1900

CY 2640 (M8) 40 - 26 12 1600/2200

CY 3040 (M6) 40 - 30 12 1600/2200

CY 3040 (M8) 40 - 30 12 1600/2200

CY 3040 (M10) 40 - 30 12 1600/2200


TL
CY 4040 (M8) 40 - 40 12 1600/2200

CY 4040 (M10) 40 - 40 12 1600/2200

CY 2650 (M6) 50 - 26 17 2000/2800

CY 3050 (M6) 50 - 30 17 2000/2800

CY 3050 (M8) 50 - 30 17 2000/2800

CY 3050 (M10) 50 - 30 17 2000/2800

CY 4050 (M8) 50 - 40 17 2000/2800

CY 4050 (M10) 50 - 40 17 2000/2800

CYD 4050 (M10) 50 - 40 17 2000/2800

CY 5050 (M10) 50 - 50 17 2000/2800

CY 5050 (M12) 50 - 50 17 2000/2800

CY 3051 (M8) 51 - 30 17 2040/2800

TL CY 2660 (M6) 60 - 26 17 2400/3300

CY 2660 (M8) 60 - 26 17 2400/3300

CY 2660 (M10) 60 - 26 17 2400/3300

CY 3060 (M6) 60 - 30 17 2400/3300

CY 3060 (M8) 60 - 30 17 2400/3300

CY 3060 (M10) 60 - 30 17 2400/3300

CY 5060 (M10) 60 - 50 17 2400/3300

CY 5060 (M12) 60 - 50 17 2400/3300

CY 6060 (M10) 60 - 60 17 2400/3300

CY 6060 (M12) 60 - 60 17 2400/3300

CY 2663 (M6) 63 - 26 17 2500/3500

CY 2663 (M8) 63 - 26 17 2500/3500

CY 2663 (M10) 63 - 26 17 2500/3500

CY 3076 (M10) 76 - 30 26 3000/4200

CY 2690 (M6) 90 - 26 12 3600/5000

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• Product : UL Certification File No. QEUY2.E314972 • Mounting Detail on Page No. 63
• All Dimensions are in MM • Insert Material detail on page no. 66
• TL : Effective Thread Length • For maximum torque please see page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

28
....
Cylindrical Series (Male - Male Combination)

P1 L P2

ØD

ØD L P1 P2
Part No.
mm mm mm mm

CY10.10-M3.05-M3.05 10 10 M3X5 M3X5 400/500


CY10.10-M3.05-M3.10 10 10 M3X5 M3X10 400/500
CY10.10-M3.08-M3.08 10 10 M3X8 M3X8 400/500
CY10.10-M3.10-M3.10 10 10 M3X10 M3X10 400/500

CY14.14-M3.10-M3.10 14 14 M3X10 M3X10 500/700


CY14.14-M4.10-M4.10 14 14 M4X10 M4X10 500/700
CY14.14-M5.10-M4.10 14 14 M5X10 M4X10 500/700
CY14.14-M5.10-M5.10 14 14 M5X10 M5X10 500/700
CY14.14-M6.10-M6.10 14 14 M6X10 M6X10 500/700
CY14.14-M6.10-M6.15 14 14 M6X10 M6X15 500/700
CY14.14-M6.15-M6.15 14 14 M6X15 M6X15 500/700

CY20.18-M6.07-M6.15 20 18 M6X7 M6X15 700/900


CY20.18-M6.15-M6.15 20 18 M6X15 M6X15 700/900
CY20.18-M6.15-M8.15 20 18 M6X15 M8X15 700/900
CY20.18-M8.08-M8.25 20 18 M8X8 M8X25 700/900
CY20.18-M8.20-M8.20 20 18 M8X20 M8X20 700/900

Cylindrical Series (Male - Female Combination)

ØD

P1 P2

ØD L P1 P2
Part No.
mm mm mm mm

CY14.17-M5.08-F5.07 14 17 M5X8 M5X7 600/800


CY14.17-M5.10-F5.07 14 17 M5X10 M5X7 600/800
CY14.17-M6.15-F6.07 14 17 M6X15 M6X7 600/800
CY14.26-M4.10-F4.07 14 26 M4X10 M4X7 1000/1400

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• All Dimensions are in MM • Mounting Detail on Page No. 63
• TL : Effective Thread Length • Insert Material detail on page no. 66
• All Insulators are certified • For maximum torque please see page no. 66

• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

29
.......Global commitment
Full Hex
Part No. Height TL Nominal Voltage Part No. Height TL Nominal Voltage
(Insert) (H) mm (mm) ( AC / DC ) (Insert) (H) mm (mm) ( AC / DC )

Hex Face to Face (A/F 14mm)


14HH 415 (M4) 15 3.5 600/800 14HH 515 (M5) 15 3.5 600/800
14HH 420 (M4) 20 5 800/1100 14HH 520 (M5) 20 5 800/1100
14HH 425 (M4) 25 7 1000/1400 14HH 525 (M5) 25 7 1000/1400
14HH 527 (M5) 27 7 1000/1400

Hex Face to Face (A/F 20mm)


20HH 520 (M5) 20 5 800/1100 20HH 620 (M6) 20 5 800/1100
20HH 525 (M5) 25 7 1000/1400 20HH 625 (M6) 25 7 1000/1400
20HH 530 (M5) 30 7 1200/1600 20HH 630 (M6) 30 7 1200/1600

TL
20HH 535 (M5) 35 9 1400/1900 20HH 635 (M6) 35 9 1400/1900
20HH 540 (M5) 40 12 1600/2200 20HH 640 (M6) 40 12 1600/2200
20HH 545 (M5) 45 12 1800/2500 20HH 645 (M6) 45 12 1800/2500
20HH 550 (M5) 50 12 2000/2800 20HH 650 (M6) 50 12 2000/2800
20HH 555 (M5) 55 12 2200/3000 20HH 655 (M6) 55 12 2200/3000
20HH 560 (M5) 60 12 2400/3300 20HH 660 (M6) 60 12 2400/3300

20HH 820 (M8) 20 5 800/1100 20HH 845 (M8) 45 12 1800/2500


20HH 825 (M8) 25 7 1000/1400 20HH 850 (M8) 50 17 2000/2800
20HH 830 (M8) 30 7 1200/1600 20HH 860 (M8) 60 17 2400/3300
20HH 835 (M8) 35 9 1400/1900

Hex Face to Face (A/F 25mm)


25HH 625 (M6) 25 7 1000/1400 25HH 825 (M8) 25 7 1000/1400
25HH 630 (M6) 30 7 1200/1600 25HH 830 (M8) 30 7 1200/1600
25HH 635 (M6) 35 9 1400/1900 25HH 835 (M8) 35 9 1400/1900
25HH 640 (M6) 40 12 1600/2200 25HH 840 (M8) 40 12 1600/2200
25HH 645 (M6) 45 12 1800/2500 25HH 845 (M8) 45 12 1800/2500
25HH 650 (M6) 50 12 2000/2800 25HH 850 (M8) 50 17 2000/2800
25HH 655 (M6) 55 12 2200/3000 25HH 855 (M8) 55 17 2200/3000
TL
25HH 660 (M6) 60 12 2400/3300 25HH 860 (M8) 60 17 2400/3300
25HH 1030 (M10) 30 9 1200/1600

Hex Face to Face (A/F 35mm)


35HH 830 (M8) 30 9 1200/1600 35HH 1030 (M10) 30 9 1200/1600
35HH 835 (M8) 35 9 1400/1900 35HH 1035 (M10) 35 9 1400/1900
35HH 840 (M8) 40 12 1600/2200 35HH 1040 (M10) 40 12 1600/2200
35HH 845 (M8) 45 12 1800/2500 35HH 1045 (M10) 45 12 1800/2500
35HH 850 (M8) 50 17 2000/2800 35HH 1050 (M10) 50 17 2000/2800
35HH 855 (M8) 55 17 2200/3000 35HH 1055 (M10) 55 17 2200/3000
35HH 860 (M8) 60 17 2400/3300 35HH 1060 (M10) 60 17 2400/3300

Hex Face to Face (A/F 45mm)


45HH 1035 (M10) 35 12 1400/1900 45HH 1235 (M12) 35 12 1400/1900
45HH 1040 (M10) 40 12 1600/2200 45HH 1240 (M12) 40 12 1600/2200
45HH 1045 (M10) 45 12 1800/2500 45HH 1245 (M12) 45 12 1800/2500
TL 45HH 1050 (M10) 50 17 2000/2800 45HH 1250 (M12) 50 17 2000/2800
45HH 1055 (M10) 55 17 2200/3000 45HH 1255 (M12) 55 17 2200/3000
45HH 1060 (M10) 60 17 2400/3300 45HH 1260 (M12) 60 17 2400/3300
45HH 1070 (M10) 70 22 2800/3900 45HH 1270 (M12) 70 22 2800/3900
45HH 1080 (M10) 80 26 3200/4400 45HH 1280 (M12) 80 26 3200/4400
45HH 1090 (M10) 90 26 3600/5000 45HH 1290 (M12) 90 26 3600/5000
45HH 10100 (M10) 100 26 4000/5600 45HH 12100 (M12) 100 26 4000/5600
Hex Face to Face (A/F 55mm)
55HH 1050 (M10) 50 17 2000/2800 55HH 1060 (M10) 60 17 2400/3300

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• Product : UL Certification File No. QEUY2.E314972 • Mounting Detail on Page No. 63
• All Dimensions are in MM • Insert Material detail on page no. 66
• TL : Effective Thread Length • For maximum torque please see page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

30
....
Round Hex
Part No. Height TL Nominal Voltage Part No. Height TL Nominal Voltage
(Insert) (H) mm (mm) ( AC / DC ) (Insert) (H) mm (mm) ( AC / DC )

Hex Face to Face (A/F 20mm)


20RH 520 (M5) 20 5 800/1100 20RH 525 (M5) 25 7 1000/1400

20RH 620 (M6) 20 5 800/1100 20RH 830 (M8) 30 7 1200/1600


20RH 625 (M6) 25 7 1000/1400 20RH 835 (M8) 35 9 1400/1900
20RH 635 (M6) 35 9 1400/1900 20RH 840 (M8) 40 12 1600/2200
20RH 640 (M6) 40 12 1600/2200 20RH 845 (M8) 45 12 1800/2500
20RH 645 (M6) 45 12 1800/2500 20RH 850 (M8) 50 17 2000/2800
20RH 650 (M6) 50 12 2000/2800

Hex Face to Face (A/F 30mm)


30RH 830 (M8) 30 9 1200/1600 30RH 1030 (M10) 30 9 1200/1600
TL
30RH 835 (M8) 35 9 1400/1900 30RH 1035 (M10) 35 9 1400/1900
30RH 840 (M8) 40 12 1600/2200 30RH 1040 (M10) 40 12 1600/2200

H
Hex Face to Face (A/F 40mm)
40RH 1030 (M10) 30 9 1200/1600 40RH 1240 (M12) 40 12 1600/2200
40RH 1035 (M10) 35 9 1400/1900 40RH 1245 (M12) 45 12 1800/2500
40RH 1040 (M10) 40 12 1600/2200 40RH 1250 (M12) 50 17 2000/2800
40RH 1045 (M10) 45 12 1800/2500 40RH 1255 (M12) 55 17 2200/3000
40RH 1050 (M10) 50 17 2000/2800 40RH 1260 (M12) 60 17 2400/3300
40RH 1055 (M10) 55 17 2200/3000 40RH 1265 (M12) 65 17 2600/3600
40RH 1060 (M10) 60 17 2400/3300 40RH 1270 (M12) 70 26 2800/3900
40RH 1065 (M10) 65 17 2600/3600
40RH 1070 (M10) 70 21 2800/3900
TL

Hex Face to Face (A/F 60mm)


Bush
60RH 1040 (M10) 40 12 1600/2200 60RH 1240 (M12) 40 12 1600/2200 TL
60RH 1050 (M10) 50 17 2000/2800 60RH 1250 (M12) 50 17 2000/2800
60RH 1070 (M10) 70 21 2800/3900 60RH 1260 (M12) 60 17 2400/3300
60RH 1270 (M12) 70 21 2800/3900
60RH 1650 (M16) 50 17 2000/2800 60RH 1280 (M12) 80 26 3200/4400
60RH 1660 (M16) 60 17 2400/3300
60RH 1670 (M16) 70 21 2800/3900
60RH 1680 (M16) 80 26 3200/4400

Nominal Voltage
( AC / DC )

12 1600/2200

17 2000/2800

21 2400/3300

M12 X 25 21 2800/3900

26 3200/4400

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• Product : UL Certification File No. QEUY2.E314972 • Mounting Detail on Page No. 63
• All Dimensions are in MM • Insert Material detail on page no. 66
• TL : Effective Thread Length • For maximum torque please see page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

31
.......Global commitment
Standoff Insulator

RH Series (Male - Male Combination)

AF ØD L L1 L2 P1 P2
Part No.
mm mm mm mm mm mm mm

Hex Face to Face (A/F 10mm)


RH10.12-HM3.05RM3.05 10 10 12 6 6 M3X5 M3X5
RH11.11-HM3.10RM3.10 11 11 11 6 5 M3X10 M3X10

Hex Face to Face (A/F 14mm)


RH14.14-HM3.10RM3.10 14 14 14 6 8 M3X10 M3X10
RH14.14-HM4.10RM3.10 14 14 14 6 8 M4X10 M3X10
L RH14.14-HM4.10RM4.10 14 14 14 6 8 M4X10 M4X10
AF
L1 L2
RH14.14-HM4.10RM6.10 14 14 14 6 8 M4X10 M6X10
RH14.14-HM5.10RM5.10 14 14 14 6 8 M5X10 M5X10
RH14.14-HM6.10RM6.10 14 14 14 6 8 M6X10 M6X10
ØD
RH14.14-HM6.10RM6.15 14 14 14 6 8 M6X10 M6X15
RH14.26-HM5.10RM5.10 14 14 26 8 18 M5X10 M5X10

P1 P2 Hex Face to Face (A/F 21mm)


RH21.26-HM8.20RM8.08 21 20 26 8 18 M8X20 M8X08
RH21.35-HM8.10RM8.15 21 20 35 17 18 M8X10 M8X15

RH Series (Male - Female Combination)

AF ØD L L1 L2 P1 P2
Part No.
mm mm mm mm mm mm mm

Hex Face to Face (A/F 14mm)


L AF RH14.17-HM4.07RF4.07 14 14 17 9 8 M4X7 M4X7
L1 L2 RH14.17-HM4.10RF4.07 14 14 17 9 8 M4X10 M4X7
RH14.17-HM6.15RF6.07 14 14 17 9 8 M6X15 M6X7
RH14.17-HM5.07RF5.10 14 14 17 9 8 M5X7 M5X10
ØD

Hex Face to Face (A/F 21mm)


P1 P2 RH21.26-HF8.08RM8.10 21 20 26 8 18 M8X8 M8X10

RH Series (Female - Female Combination)

AF ØD L L1 L2 P1 P2
Part No.
mm mm mm mm mm mm mm

Hex Face to Face (A/F 21mm)


RH21.26-HF6.08RF6.08 21 20 26 8 18 M6X8 M6X8
L AF
L1 L2 RH21.26-HF8.08RF6.08 21 20 26 8 18 M8X8 M6X8
RH21.26-HF8.08RF8.08 21 20 26 8 18 M8X8 M8X8
RH21.35-HF6.08RF6.08 21 20 35 17 18 M6X8 M6X8

ØD
RH21.35-HF8.08RF8.08 21 20 35 17 18 M8X8 M8X8
RH21.35-HF8.10RF8.10 21 20 35 17 18 M8X8 M8X8

P1 P2

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free) • Insert : Aluminium / Brass / Steel (Zinc Passivated) / Stainless Steel
• All Dimensions are in MM • Mounting Detail on Page No. 63
• TL : Effective Thread Length • Insert Material detail on page no. 66
• All Insulators are certified • For maximum torque please see page no. 66

• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

32
....
Insulator for Vertical Bars

max max

Single Way
6mm x 1R 106S 7 50 22 14 10 - 15
10mm x 1R 110S 11 50 22 14 10 - 15
12mm x 1R 112S 13.7 50 22 14 10 - 15
6mm x 1R 106W 7 60 32 14 10 - 15
10mm x 1R 110W 11 60 32 14 10 - 15
12mm x 1R 112W 13.7 60 32 14 10 - 15
6mm x 1R 106K 7 70 40 20 16 - 15
10mm x 1R 110K 11 70 40 20 16 - 15
12mm x 1R 112K 13.7 70 40 20 16 - 15
6mm x 1R 106T 7 70 40 25 20 - 15
10mm x 1R 110T 11 70 40 25 20 - 15
12mm x 1R 112T 13.7 70 40 25 20 - 15

Two Way
6mm x 2R 206W 7.1 60 32 14 10 5.6 15
10mm x 2R 210W 10.8 60 32 14 10 9.6 15
12mm x 2R 212W 13.7 60 32 14 10 11 15
6mm x 2R 206K 7.1 70 40 20 16 5.6 15
119K 19.8 70 40 20 16 - 15
10mm x 2R 210K 10.8 70 40 20 16 9.6 15
131K 31.2 70 40 20 16 - 15
12mm x 2R 212K 13.7 70 40 20 16 11 15
137K 38.4 70 40 20 16 - 15
6mm x 2R 206T 7.1 70 40 25 20 5.6 15
119T 19.8 70 40 25 20 - 15
10mm x 2R 210T 10.8 70 40 25 20 9.6 15
131T 31.2 70 40 25 20 - 15
12mm x 2R 212T 13.7 70 40 25 20 11 15
137T 38.4 70 40 25 20 - 15

Three Way
6mm x 3R 306W 7 70 32 14 10 5.4 15
10mm x 3R 310W 11 80 50 14 10 9.4 15
12mm x 3R 312W 13.2 90 50 15 11 11.4 15
6mm x 3R 306K 7 70 40 20 16 5.4 15
10mm x 3R 310K 11 100 50 20 16 9.4 15
151K 51.6 100 50 20 16 - 15
12mm x 3R 312K 13.2 100 50 20 16 11.4 15
6mm x 3R 306T 7 70 40 25 20 5.4 15
10mm x 3R 310T 11 100 50 25 20 9.4 15
151T 51.6 100 50 25 20 - 15
12mm x 3R 312T 13.2 100 50 25 20 11.4 15

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM • Sd - Depth of Slot
• Mounting Hole Ø 8.5 mm • Mounting Detail on Page No. 63
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

33
.......Global commitment
Insulator for Vertical Bars

max max

Four Way
6mm x 4R 406W 7.2 80 50 14 10 5.6 15
6mm x 4R 406K 7.2 100 50 20 16 5.6 15
10mm x 4R 410K 11.2 100 50 20 16 9.6 15
172K 72 130 80 20 16 - 15
12mm x 4R 412K 13.4 130 80 20 16 11.6 15
10mm x 4R 410T 11.2 130 80 20 16 9.6 15
172T 72 130 80 25 20 - 15
12mm x 4R 412T 13.4 130 80 25 20 11.6 15

Five Way
6mm x 5R 506K 7.4 100 50 20 16 5.4 15
10mm x 5R 510K 11.4 160 55/55 20 16 9.4 15
12mm x 5R 512K 13.7 160 55/55 20 16 11.4 15
6mm x 5R 506T 7.4 100 50 25 20 5.4 15
10mm x 5R 510T 11.4 160 55/55 25 20 9.4 15
12mm x 5R 512T 13.7 160 55/55 25 20 11.4 15

Six Way
6mm x 6R 606K 7.6 100 50 20 16 5.6 15
10mm x 6R 610K 11.6 160 55/55 20 16 9.6 15
12mm x 6R 612K 13.9 160 55/55 20 16 11.6 15
6mm x 6R 606T 7.6 100 50 25 20 5.6 15
10mm x 6R 610T 11.6 160 55/55 25 20 9.6 15
12mm x 6R 612T 13.9 160 55/55 25 20 11.6 15

Eight Way
6mm x 8R 806K 8 130 80 25 20 5.6 15

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM • Sd - Depth of Slot
• Mounting Hole Ø 8.5 mm • Mounting Detail on Page No. 63
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

34
....
Insulator for Vertical Bars

6mm x 1run/ph. & 6mm x 1 run/N TPN 107/30 7 300 280 50 7 65 52.5 52.5 - 15

10mm x 1run/ph. & 6mm x 1 run/N TPN 111/30 11 300 280 50 7 65 52.5 52.5 - 15

12mm x 1run/ph. & 6mm x 1 run/N TPN 114/30 13.7 300 280 50 7 65 52.5 52.5 - 15

6mm x 1run/ph. & 6mm x 1 run/N TPN 107/35 7 350 328 50 7 75 62.5 62.5 - 15

10mm x 1run/ph. & 6mm x 1 run/N TPN 111/35 11 350 328 50 7 75 62.5 62.5 - 15

12mm x 1run/ph. & 6mm x 1 run/N TPN 114/35 13.7 350 328 50 7 75 62.5 62.5 - 15

6mm x 1run/ph. & 6mm x 1 run/N TPN 107/42 7 420 396 60 7 100 68 52 - 15

10mm x 1run/ph. & 6mm x 1 run/N TPN 111/42 11 420 396 60 7 100 68 52 - 15

12mm x 1run/ph. & 6mm x 1 run/N TPN 114/42 13.7 420 396 60 7 100 68 52 - 15

6mm x 1run/ph. & 6mm x 1 run/N TPN 107/55 7 550 525 60 7 125 100 75 - 15

10mm x 1run/ph. & 6mm x 1 run/N TPN 111/55 11 550 525 60 7 125 100 75 - 15

12mm x 1run/ph. & 6mm x 1 run/N TPN 114/55 13.7 550 525 60 7 125 100 75 - 15

6mm x 2runs/ph. & 6mm x 1 run/N TPN 207/35 7 350 328 50 7 70 78 62 5.8 15

10mm x 2runs/ph. & 10mm x 1 run/N TPN 211/35 11 350 328 50 11 70 78 62 9 15

12mm x 2runs/ph. & 12mm x 1 run/N TPN 214/35 13.7 350 328 50 13.7 70 78 62 11 15

6mm x 2runs/ph. & 6mm x 1 run/N TPN 207/42 7 420 396 60 7 100 68 52 5.8 15

10mm x 2runs/ph. & 10mm x 1 run/N TPN 211/42 11 420 396 60 11 100 68 52 9 15

12mm x 2runs/ph. & 12mm x 1 run/N TPN 214/42 13.7 420 396 60 13.7 100 68 52 11 15

6mm x 2runs/ph. & 6mm x 1 run/N TPN 207/55 7 550 525 60 7 125 100 75 5.8 15

10mm x 2runs/ph. & 10mm x 1 run/N TPN 211/55 11 550 525 60 11 125 100 75 9 15

12mm x 2runs/ph. & 12mm x 1 run/N TPN 214/55 13.7 550 525 60 13.7 125 100 75 11 15

6mm x 3 runs/ph. TP 306/35 6 350 328 50 - 100 75 75 4.5 15

10mm x 2 runs/ph. TP 211/35 11 350 328 50 - 100 75 75 9 15

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM • Sd - Depth of Slot
• All Insulators are certified • Mounting Detail on Page No. 66
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

35
.......Global commitment
Insulator for Vertical Bars

GP Series H

Amax C F G H L H1 H1
Part No. Busbar
mm mm mm mm mm mm mm

GP - 106 6mm x 1R 7 20 - 38 30 47 12.5


G L
GP - 110 10mm x 1R 11 20 - 38 30 47 12.5

GP - 206 6mm x 2R 7 25 5.5 38 30 52 12.5 1 Way


GP - 210 10mm x 2R 11 30 9 38 30 67 12.5

GP - 306 6mm x 3R 8.5 30 5 38 30 61 12.5

GP - 406 6mm x 4R 8.5 50 5 38 30 80 12.5 F


A

GPS Series
H1

Part No. Busbar Amax C F G H L H1


mm mm mm mm mm mm mm
L
G
GPS - 210 10mm x 2R 11 19 9 31 26.5 56 12.5

GPS - 212 12mm x 2R 12 19 8 31 30 56 12.5


2 Way
GPS - 405 5mm x 4R 5.1 19 4.7 31 26.5 56 12.5

GPS - 406 6mm x 4R 7 19 5 31 30 67 12.5


F

GPB Series H

Part No. Busbar Amax C F G H L H1


H1
mm mm mm mm mm mm mm

GPB - 2498* 6mm x 2R 6 - 6 26 31 55 8


L
GPB - 2499* 10mm x 2R 10.3 - 9.9 26 31 64 8 G

3 Way

A
H

H1

L
G

4 Way

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• Mounting Detail on Page No. 64
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

36
....
Support for Vertical Bars

Dimensions
POWERMAT L Cd A F Sd
Busbar Details Code mm mm mm mm mm

10mm x 2 run 132GP 210 132 100 10.8 9.6 12

12mm x 2 run 132GP 212 132 100 13.7 11 12

6mm x 3 run 132GP 306 132 100 7 5.4 12

10mm x 3 run 172GP 310 172 140 11 9.4 12

12mm x 3 run 172GP 312 172 140 13.2 11.4 12

10mm x 4 run 172GP 410 172 140 11.2 9.6 12

6mm x 5 run 172GP 506 172 140 7.4 5 12

L
L Cd F
Cd 34.5
F A 34.5
56
A
56
Sd
Sd

L
L Cd F 34.5
Cd F 56 34.5 A
A
Sd 56 Sd

61.5 51

Ø10.5

Bottom View of 132 & 172 Series

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• Mounting Detail on Page No. 65
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

37
.......Global commitment
Insulator for Vertical /
Horizontal Bars

30
35.5

100 125
80 105
40 60 35
10
35 M8
M8 10

Ø 8.5

Ø8.5

1P-40/100 (M 8) 1P-60/125 (M 8)
Mounting Hole Ø8.5 Mounting Hole Ø8.5

30
35

100
155 35 75
135 5.8
80 10 5.8 40
M 10 8

Ø 8.5

Ø8.5 8
11

11 9
1P-80/155 (M 10) 10P-307/211
Mounting Hole Ø8.5
Mounting Hole Ø8.5

35 35
100
75 7
124
5.2
100 4.6 6.1
5.2 7 4.6 6.1
7 6.1
40
38
8
8

Ø 8.5 Ø 8.5

8 8
11 11

11 9
11 9

10P-307/211-H206 11P-306/211
Mounting Hole Ø8.5 Mounting Hole Ø8.5

35
35

124
124 100 9 11
100
5.8 7
5.8 7 9 11 40
40 8
7
8 11

Ø 8.5 Ø 8.5

8
8

11 13.7

9 11
11 13.7
11P-307/211
Mounting Hole Ø8.5 11P-311/214
Mounting Hole Ø8.5

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM • Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

....
38
Insulator for Vertical /
Horizontal Bars

35
35
140
124 115 4.5 6
100 9 11 4.5 6 40
4.5 6
9 11 38 6
11

Ø 8.5 Ø 8.5
8
8
11
7
7 5.8 11 9
7 5.8
11 9 12P-406/311
7 5.8
11P-407/311-H208 Mounting Hole Ø8.5
Mounting Hole Ø8.5

35
35

140 155 9 11
115 5.8 7 127 11 40
5.8 7 9
40
5.8 7 9 11
7
11

Ø 8.5
Ø 8.5
8

11
11 9

11 9 12P-407/311 14P-411/000
Mounting Hole Ø8.5 Mounting Hole Ø8.5

35 35

11
155 9
155 13.7 127 9 11
127 11
40 40
13.7 9 11
11 8
9 11
13.7
11

Ø 8.5 8

Ø 8.5 11

11 9

11 9
14P-314/000 14P-511/311
Mounting Hole Ø8.5 Mounting Hole Ø8.5

Ø8.5

30
35
100
80
155 5 7.3 5.4 7
5.5 7.3
127 40 5.4 7 30
5.5 7.3 8
5.5 7.3 7
5 7.3
7.3

Ø 8.5

Ø8.5

20P-307
Mounting Hole Ø8.5
14P-606/000
Mounting Hole Ø8.5

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM • C-C (Ph)=Centre to Centre Between Phases
• All Insulators are certified • Mounting Detail on Page No. 66
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

39
.......Global commitment
Insulator for Vertical /
Horizontal Bars

30

30
125
100 105 13.7 30
11.5
80
9 11 13.7
30
11

Ø8.5
Ø8.5
21P-214
Mounting Hole Ø8.5
20P-211
Mounting Hole Ø8.5

30

30
125
105 5.8 7
30
5.8 7
125 11 5.8 7
9 30
105 7
11
9

11

Ø8.5

Ø8.5 21P-407
21P-311 Mounting Hole Ø8.5
Mounting Hole Ø8.5

30

155 13.7 30
135 11.5
140 9 11
30
120 11.5 13.7
9 11
13.7
9 11
8
11

Ø8.5
Ø8.5
24P-314
22P-411 Mounting Hole Ø8.5
Mounting Hole Ø8.5

35
35 6
6
5.4 7 6
7 40
40
220 270
75 100 6
6
5.4 7 6 11
7 11 9
11
Ø8.5
Ø8.5
6
5.4 7 6
8 6 11
7
11 9
11

30P-207/111 31P-306/211
C-C (Ph) 75mm C -C(Ph)-100mm
Mounting Hole Ø8.5
11 Mounting Hole Ø8.5
11 11 9

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

....
40
Insulator for Vertical /
Horizontal Bars

35
35
5.8 7 13.7
5.8 7 12.5
7
13.7
40 40
270
270
100 100
5.8 7
5.8 7 12.5 13.7
7 11 11
13.7 8
11 9 11 9
Ø8.5 Ø8.5

5.8 7 8 13.7 8
5.8 7 12.5
7 11 11
13.7
11 9 11 9 31P-211/214
31P-307/211 C-C (Ph) 100mm
C-C (Ph) 100mm Mounting Hole Ø8.5
11 Mounting Hole Ø8.5 11
11 9 11 9

5.25 35
5.25 35

40
40 80
5.25
80 5.25 270
270
7
8 6.15 80
80 5.25 5.25
8
8 8

Ø8.5 6.15
Ø8.5 7 31PN-105/107
5.25 C-C (Ph) 80mm
5.25
Mounting Hole Ø8.5
31PN-105/106 7
6.15
C-C (Ph)-80 mm
Mounting Hole Ø8.5
7
35
6.15
5.25
4.75 35
5.25 40
80
270
40
80 4.755.25
5.25 7
270
80
8
6.2
5.8
6.2
80 7
8 Ø8.5 7 5.8

6.2
Ø8.5 5.8 8
5.25
6.2

7
31PN-205/207
7 5.8 C-C (Ph) 80mm
6.2 31PN-205/206 Mounting Hole Ø8.5
5.8
6.2 C-C(Ph)-80mm
Mounting Hole Ø8.5 7 5.8
7

6.2 35 35
7 107
13.5
12.8 40
80
13.5
40
11 370
125
80 8 13.5 11
Ø8.5 7 12.8
13.5 11 9
8
11
8 Ø8.5
107
7
8 32P-211/214
12.8
13.5
11 9
11
C-C (Ph) 125mm
11 13.5
Mounting Hole Ø8.5
7
270
31PN-107/111
C-C (Ph) 80mm 11
Mounting Hole Ø8.5 11 9
7

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• C-C (Ph)=Centre to Centre Between Phases
• Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

41
.......Global commitment
Insulator for Vertical /
Horizontal Bars

35
11
35
5.25 40
5.25
105
40 370 9 11
5 11 7
105 5.25
7
5.25
5.25 5.8
370 105 8
6.3 9 11
6.3
5 11 7
105 5.25 5 8 7
5.25 8 7
5.25 5.8 Ø10.2
8 5.8
6.3
9 11
5.25
Ø8.5
5
5 6.3
6.3
11
7
7 32PN-307/211
5.25
5.25 5.8
7 C-C (Ph) 105mm
5.8
6.3
6.3
32PN-305/306 Mounting Hole Ø10.2
5 6.3 7
5
C-C (Ph) 105mm 7
5.8 7
5.8
6.3
Mounting Hole Ø8.5
6.3
6.3
20

67 35
67 9 11
7 11
8 60
40

105 67
67
7 11 410 8
11 9 380
9 11
11 11
8
105 67 8
67 11
7
11 9
Ø10.2
370 9 11
67 11
7
67
11
32PNF-307/211
11
35P-111/211
11 9 Ø8.5
C-C (Ph)-141mm
C-C (Ph) 105mm
Mounting Hole Ø10.2
11
Mounting Hole Ø10.2
11 9 11

∅10.2
35 35
115
115 9 11 40
9 11 40
11 11 8

115 8
8 11
115 500 9 11 13.7
9 11 11 13.7
11
115
9 11 11
115 11 13.7
9 11 13.7
11
115 Ø10.2
11
115 500 11
9 11
13.7
13.7 42P-211/214
9 11
11
42P-305/211 C-C (Ph) 115mm
C-C(Ph)-115mm 11
13.7
Mounting Hole Ø10.2
Mounting Hole Ø10.2 13.7

35
35 115
115 9 11 40
9 11 8
9 11 11
11 40
8
115 115 9 11
500 9 11 7
500 9 11 11 7
9 11 7 7
11 7

115 115 9 11
8 9 11 7
11 7
9 11 7
9 11 7
11 8 7 Ø10.2
7
115 115 9 11
11
9 11
7
7
7 42PNF-307/311
11
9 11
9 11 Ø10.2
7
7
7 42PN-307/311 C-C(Ph)-115mm
C-C (Ph) 115mm 7
Mounting Hole Ø10.2
7
Mounting Hole Ø10.2 7
7
7
7

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• C-C (Ph)=Centre to Centre Between Phases
• Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

42
....
Insulator for Vertical /
Horizontal Bars

35
35
9 11
9 11 11
38
11 65
38
255 9 11 42
65
9 11 42 11 13
255
11 13 65 7
7 5.8
6 11 42
9
65 Ø8.5 6 4.5 8
9 42 11
11
8 7
11
Ø8.5 7 5.8
6 42
9 11
6 4.5
11

11
9 11 42
7
42VH-207/211
6
42VH-206/211 42
7 5.8 C-C (Ph) 65mm
42
6 4.5
C-C (Ph)-65mm Mounting Hole Ø8.5
Mounting Hole Ø8.5 7
7 5.8
6
6 4.5

35
35
9 11
9 11
11 38 11
38
75 53 295 75
295 9 11 53
9 11
11 6 11 13
65 7
65 75 7
75 53
53 7
9 11 9 11 8
11 6 11
65 7
6 5 7
53 7
9 11 9 11
Ø8.5 53
43VH-307/211
11
6 5
6 43VH-306/211 11
7
7 C-C (Ph) 75mm
53
6 5
C-C(Ph)-75mm 53 7 Mounting Hole Ø8.5
Mounting Hole Ø8.5
6 7
6 5 7
6 5 7

25 40
67
7
11 40 187 45
160 8

370 67
11 8
410 7
11
13.7 Ø9 11 10
Ø10.2
67 8
11 7
160 187 11
13.7 11 10
8
67
11
13.7 43P-111/114
7
11
44P-207/211
C-C (Ph) 80mm
11 10 C-C (Ph) 100mm
Mounting Hole Ø10.2 Mounting Hole Ø8.5
13.7 11
11 10
Ø8.5 Ø8.5

6.2 7.2 10 11
14 11
7.2 11 60
60

380 6.2 7.2 10 11


7.2 14 380 11 11

11
6.2 7.2 10 11
7.2 11
7
11
6.2 7.2 10 11
7.2
11
7 410
11 410

45P-107/207 45P-111/211
7 C-C (Ph) 91mm
C-C (Ph) 91mm 11
Mounting Hole Ø8.5
20
Mounting Hole Ø8.5 20

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• C-C (Ph)=Centre to Centre Between Phases
• Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

43
.......Global commitment
Insulator for Vertical /
Horizontal Bars

35

140 40
6
6 6 8

8 35

140 11 140 13.7 40


6
6 11 9 11
13.7 8
600 6 11 9

11 600 140 13.7 11


140 6 11 9
11 11 9
6 6
560 13.7
11 9

140 6 11 9
11 46P -306 / 311 140
11
13.7
13.7
11 9
11

6 6 11 9 C-C (Ph) 140mm


Mounting Hole Ø10.2
140 11
46P -214/ 211
13.7
11 11 11 9 C-C (Ph) 140mm
11 9 13.7
11 9 Mounting Hole Ø10.2
11
11 9

35
5.8 7 35
7 5.5 7

35 7
8
220 8 35
75
5.8 7 270 8
7
8 100 5.5 7 11
7
11 11 9

5.8 7 Ø8.3
7
5.5 7 Ø8.5 11
11
60P-207/111 7
11 9
61P-207/211
C-C (Ph) 75mm C-C(Ph)-100mm
Mounting Hole Ø8.5 Mounting Hole Ø8.5
11 11
11 9

35 35
5.8 7
13.7
5.8 7 11
7 8
35 13.7
8 35

270
270 8
100 100
5.8 7 11 8
5.8 7 13.7
11 9 11
7 11
13.7 9
11

5.8 7 Ø8.5
5.8 7 13.7
11 Ø8.5
7 11
13.7
11 9
61P-211/214
61P-211/307 C-C (Ph) 100mm
C-C(Ph)-100mm Mounting Hole Ø8.5
Mounting Hole Ø8.5
11
11 9

35
35
105 9 11
107 11
40
13.7 35 8
11
13.7
105 9 11 8
370 8
11
125 8
445 7
7

11 13.7 11
13.7 105 9 11
11 9
11 7
7
107
11 13.7
13.7
Ø9
11 62P-211/214 105 9 11
Ø8.5 65P-207/211
11 9 11
C-C (Ph) 125mm 7
7
C-C(Ph)-105 mm
Mounting Hole Ø8.5 Mounting Hole Ø8.5
11 7
7
11 9

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• C-C (Ph)=Centre to Centre Between Phases
• Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

44
....
Insulator for Vertical /
Horizontal Bars

20
M8

Ø10.5
20
35
35

51
20
45
270
240
51
10

51 46

120
TP-20/120 (M8)
M10 C-C (Ph) 46mm
TP-50/270 (M10) 42
Mounting Hole Ø6.3
C-C (Ph) 70mm
Mounting Hole Ø10.5
27

20
20
M8 53 36
Ø5
265 Ø8.5
20

35 53
20

76.5
53
20

76.5 MTPN-50
FP-20/160 C-C(Ph)-76.5 mm
160 C-C (Ph) 46mm Mounting Hole Ø8.5
Mounting Hole Ø8.5
45

42
35

36 51
45

∅10.2
51 370 51
∅10.2 335

10
370
51
335 75

33 51
75 43

FP-50/370
75
33
43
C-C (Ph) 70mm
TP-40/370 Mounting Hole Ø10.2
33 Mounting Hole Ø10.2
43

M6

26

18

26
120
DP-25/140 (M6)
C-C (Ph) 46mm
12 Mounting Hole Ø8.5

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• C-C (Ph)=Centre to Centre Between Phases
• Mounting Detail on Page No. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

45
.......Global commitment
Adjustable
Busbar Support

50

13

Ø 8.5

Top Part
B

Bottom Part

H* A* B
Part No. Busbar
(mm) (mm) (mm)

HB 10/50 6mm x 1run 46.5 6 20

6mm x 2run 59.5 19 20

10mm x 1run 50.5 10 20

12mm x 1run 52.5 12 20

HB 12/50 6mm x 3run 86.0 31 29

10mm x 2run 86.0 31 29

12mm x 1run 67.0 12 29

* H & A dimensions are variables


* Mounting Hole - Ø8.5
Bolt

C Bolt C

C C

Busbar Support Busbar Support


Mounting Channel Mounting Channel
Busbar Busbar

Single Busbar Fixing Arrangement Two Busbar Fixing Arrangement


C-C = Centre to Centre Phase C-C = Centre to Centre Phase
distance in mm distance in mm

• Material : SMC (Sheet Moulding Compound) / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• C-C (Ph)=Centre to Centre Between Phases
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

46
....
Step Insulators

27

14
20
Ø 8.3

13 19
Ø 5.8

15 63
11
40.5

33

33
15
15
15 33
15
M8
33
M10

Ø 10.25
M8 45
64

50
37

37 50

37 50

37
50
M10
Ø 10.25 Ø10.25

70
Ø10.25

80

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• Insert : Brass / Steel (Zinc Passivated)
• Insert Material detail on page no. 66
• Mounting Detail on Page No. 67
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

47
.......Global commitment
Step Insulators

M8

63
M8

63
63

Ø10.25
63

Ø10.25 30

50

25
M10

25
Ø5.8
75

41

75 25

Ø10.25

E ØD TL

6 7
6.5 9
8 12
ØD
6.2 7
8 12

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• Insert : Brass / Steel (Zinc Passivated)
• Insert Material detail on page no. 66
• Mounting Detail on Page No. 67
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

48
....
Insulator for Horizontal Bars

30 M6
23.5 40 12

30 35 35

10 15 52
55 87
14
25 39 70
10

SP-30 SP-35 SP-200635

Terminal Supports (Material : DMC)

10 22
28 40
6

5.5
15 15 20 5.5 11.5

Ø4.9 M5

12 M5
12 24 3 12

20 25 25.8 10.5

44 28 45

ELS 12 (M5) NLS 12 (M5) 01EBS 25 01NLSPS 11 (M5)

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• Insert : Brass / Steel (Zinc Passivated)
• Insert Material detail on page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

49
.......Global commitment
Neutral Link
Connecting Screw

T A
C

ØD
L
W

POWERMAT
code A C W L T C.Screw Ø D H V
DTNL 32 Amp 65 57 10 65 2 M4 5 10.8 6
DTNL 63 Amp 78 67 12 78 2.5 M5 5 11 10
DTNL 125 Amp 128 114 16 100 3 M6 5.5 6 20
DTNL 200 Amp 160 138 20 100 3 M8 5.5 6 20
DTNL 400 Amp 200 174 25 125 5 M 10 5.5 26 25 V
DTNL 600 Amp 240 210 38 140 6 M 10 6 24 24

Modular Support H

Mounting Dimensions of DTNL


Series

46.5
ST 6080100 M-310 ST 6080100 SPM - 310-A
36.5

4.5

40

130

110 182 60
6.5
90 9.4 9.4

35.5

40
10.2

POWERMAT
code A
SPM - 310 - 05 5
35.5 POWERMAT

ST 6080100 20 SPM - 310 - 10 10


75 SPM - 310 - 15 15

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• Insert : Brass / Steel (Zinc Passivated)
• Insert Material detail on page no. 66
• Mounting Detail on Page No. 67
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

50
....
H.T. Insulators

D B B

Ribs

PRODUCT HEIGH T VOLTAGE RIBS CREEPAGE Ø D Ø d INSERTS


CODE mm RATIN G (Nos.) mm mm mm A B C

MV 5035 35 1.6 Kv 4 48 50 25 - M-08 X 15 Lg M-08 X 15 Lg


MV 7535 35 1.6 Kv 4 67 75 30 - M-10 X 15 Lg M-10 X 15 Lg
MV 6040 40 3.5 Kv 1 55 60 36 M-10 X 15 Lg M-08 X 12 Lg M-10 X 15 Lg
MV 4050 50 3.5 Kv 1 55 40 - M-10 X 15 Lg - M-10 X 15 Lg
MV 5050 50 3.5 Kv 4 65 50 25 - M-08 X 20 Lg M-08 X 20 Lg
MV 7550 50 3.5 Kv 4 82 75 30 - M-10 X 20 Lg M-10 X 20 Lg
MV 60656 0 60 5.5 Kv 2 90 60/65 36 M-12 X 20 Lg M-08 X 20 Lg M-12 X 20 Lg
MV 85906 0 60 5.5 Kv 2 90 85/90 40 M-16 X 20 Lg M-10 X 20 Lg M-16 X 20 Lg
MV 6075 75 6.8 Kv 2 112 60 36 M-10 X 20 Lg M-06 X 15 Lg M-12 X 25 Lg
PDMV 6075 75 6.8 Kv 2 112 60 36 M-10 X 20 Lg M-08 X 15 Lg M-12 X 25 Lg
MV 9580 80 6.8 Kv 1 92 90 55 - M-10 X 20 Lg M-16 X 30 Lg
MV 6090 90 8.5 Kv 3 140 60 36 M-10 X 20 Lg M-06 X 15 Lg M-12 X 25 Lg
PDMV 6090 90 8.5 Kv 3 140 60 36 M-10 X 20 Lg M-08 X 15 Lg M-12 X 25 Lg
MV 9011082 110 12 Kv 4 209 82/90 40 - M-10 X 15 Lg M-12 X 20 Lg
MV 60130 130 12 Kv 5 200 60 36 M-12 X 25 Lg M-06 X 15 Lg M-16 X 35 Lg
PDMV 60130 130 12 Kv 5 200 60 36 M-12 X 25 Lg M-08 X 15 Lg M-16 X 35 Lg
MV 75130 130 12 Kv 5 215 75 45 M-16 X 35 Lg M-10 X 20 Lg M-20 X 35 Lg
MV 75130 /2* 130 12 Kv 5 215 75 45 M-12 X 25 Lg M-08 X 20 Lg A-B
MV 75130 /7 130 12 Kv 7 256 75 45 M-16 X 35 Lg M-10 X 20 Lg M-20 X 40 Lg
MV 90130 130 12 Kv 7 372 90 36 - M-16 X 30 Lg M-20 X 35 Lg
MV 86145 80 145 16 Kv 7 260 80/86 40 - M-10 X 15 Lg M-12 X 20 Lg
MV 90150 150 16 Kv 7 392 90 36 - M-16 X 30 Lg M-20 X 35 Lg
MV 70210 210 22 Kv 9 285 70 36 M-10 X 25 Lg M-06 X 15 Lg M-16 X 55 Lg
PDMV 70210 210 22 Kv 9 285 70 36 M-10 X 25 Lg M-08 X 15 Lg M-16 X 55 Lg
MV 70210 /2 210 22 Kv 9 285 70 36 M-12 X 25 Lg M-08 X 20 Lg A-B
MV 80300 300 35 Kv 12 450 80 36 M-10 X 25 Lg M-06 X 15 Lg M-16 X 75 Lg
PDMV 80300 300 35 Kv 12 450 80 36 M-10 X 25 Lg M-08 X 15 Lg M-16 X 75 Lg
MV 95300 300 35 Kv 12 630 95 46 M-16 X 55 Lg M-10 X 20 Lg M-22 X 65 Lg

• Material : Cast Resin / DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
++ same insert configuration on both sides
• All Dimensions are in MM
• Insert : Brass / Mild Steel (Zinc Passivated)
• Insert Material detail on page no. 66
• All Insulators are certified
• For technical details of Busbar support & Insulator, please refer POWERMAT TECHNICAL NOTES - 01/15.
• For checking the suitability of a support & insulator for a fault current, please ask for POWERMAT FAULT LEVEL CALCULATOR Software.

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.......Global commitment
Brass Terminal Bars

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Three Phase Connector

25
28

17

68
Cd
L

82

25
28

17

98
Cd
L

25
28

17

139
Cd
L

TB 4106 165 150 4 M6 x 22mm


TB 4108 165 150 4 M8 x 22mm

40 40 40
16.5

11

195

32 32 32 32

M 10 X 22
8

35
21

225

TB 4210

• Material : DMC (Dough Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)
• All Dimensions are in MM
• Stud Insert : Brass
• Insert Material detail on page no. 66

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.......Global commitment
Locks for Panel Board

POWERMAT
Code

POWERMAT
Code

101-130L 30 45

POWERMAT
Code

POWERMAT
Code

POWERMAT
Code

101 K3

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....
Locks for Panel Board

• All Dimensions are in MM

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.......Global commitment
Heat Shrinkable Sleeves

Maximum Busbar Size (mm x mm)

17 9 x 3 mm; 10 x 3 mm
20 9 x 6 mm; 10 x 6 mm; 12 x 3 mm
25 12 x 6 mm; 15 x 3 mm
30 16 x 3 mm; 18 x 6 mm; 20 x 3 mm
35 20 x 6 mm; 25 x 3 mm
41 25 x 6 mm; 25 x 10 mm
48 25 x 12 mm; 30 x 6 mm; 30 x 10 mm
55 30 x 12 mm; 38 x 6 mm
61 38 x 12 mm; 40 x 6 mm; 40 x 10 mm; 40 x 12 mm
73 50 x 6 mm
81 50 x 10 mm; 50 x 12 mm
85 60 x 6 mm; 60 x 10 mm
93 75 x 6 mm
103 75 x 12 mm; 80 x 6 mm
110 80 x 12 mm; 80 x 12 mm; 90 x 6 mm; 90 x 12mm
128 100 x 6 mm; 100 x 10 mm
140 100 x 12 mm
170 125 x 6 mm; 125 x 10 mm
190 150 x 6 mm; 150 x 10 mm; 150 x 12 mm
210 175 x 6 mm; 175 x 10 mm; 175 x 12 mm
230 200 x 12 mm

• Material : PVC
• Colour Specification : Red; Yellow; Blue; Black

• All Dimensions are in MM

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....
FRP / Epoxy Pultruted Sections

Dimension (mm)
DIN 357508 - 35 x 7.5 x 0.8mm
W T L
DIN 357510 - 35 x 7.5 x 1.0mm
SF 205035 50 20 350
SF 403560 35 40 600
DIN 351515 - 35 x 15 x 1.5mm
SF 305078 50 30 780
DIN 32150915 - 32 x 15 x 1.5mm

** Material SMC
DIN 357508 S - 35 x 7.5 x 0.8mm
DIN 357510 S - 35 x 7.5 x 1.0mm
DIN 351515 S - 35 x 15 x 1.5mm
DIN 32150915 S - 32 x 15 x 1.5mm

* Standard length 1 metre or can be any as per requirement


Material CRGO Sheet, Zinc Passivated

ABS HANDLE
AH 40145

• Material : SMC (Sheet Moulding Compound) C US UL File No. QEUY2.E249670 (Halogen Free)

• All Dimensions are in MM

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Panel Accessories

M C Cd

Fan
Mounting Fan Size
Cd Inch

105 x 105mm 4
155 x 155mm 6
204 x 204mm 8
105 x 105mm 4
155 x 155mm 6

M/Cd
F

F M/Cd

Over all Fan


Powermat Fan Size Mounting
Size Mounting Thickness
Code Inch M
F Cd
EV 100 4 131 x 131mm 105 x 105mm 105 x 105mm 23
EV 150 6 185 x 185mm 155 x 155mm 155 x 155mm 25
EV 200 8 236 x 236mm 204 x 204mm 204 x 204mm 30

• Material : ABS (High Grade)


• Degree of protection : IP-54

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....
Steel / Brass
Threaded Spacers

• All Dimensions are in MM


• Material : Brass / Steel (Zinc Passivated) (Steel grade EN-1AL)

59
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Standoff Pillar

• All Dimensions are in MM


• Material : Brass / Steel (Zinc Passivated) (Steel grade EN-1AL)

60
....
Standoff Pillar

• All Dimensions are in MM


• Material : Brass / Steel (Zinc Passivated) (Steel grade EN-1AL)

61
.......Global commitment
Steel / Brass Spacers

• All Dimensions are in MM


• Material : Brass / Steel (Zinc Passivated) (Steel grade EN-1AL)

62
....
Mounting Detail

Series : S, W, K & T

L+79

Mounting Details of Polyamide Finger Type Support (N-Series )

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.......Global commitment
Mounting Detail

L+79

Mounting Details of Polyamide Finger Type Support (N-Series )

L+9 L

Mounting detail of PAGP 407

24 30 30 24

4.5

10

Ø10
Ø10
R2.25
∅9

Mounting Fixture for Mounting Fixture for PAGP-407 Mounting Fixture for 118 PAGP-510
PAGP Series 110, 112, 206, 210, 307

64
....
Mounting Detail

L+44

Mounting Details of N 22P 411/000

Busbar

Mounting Channel

Grip Support 132 PAGP

L+25 L Stud

Mounting Details of 132 PAGP Series

Busbar

Maximum Used Busbar Size

1.) PAT 85 = 50 mm
2.) PAT 125 = 75 mm Nut Bolt for Fixing Busbar
Maximum
Busbar

Nut Bolt for Fixing Channel Mounting Channel

Mounting Details of PAT Series

61.5 51
Ø10.5
Ø6.25

100
35

Bottom Details of 132 PAGP Series Top Details of PAT Series

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.......Global commitment
Mounting Detail

Metric Bolt Size Torque N-m


M4 2.3 - 2.9
M5 4.5 - 6.0
M6 7.7 - 10
M8 19 - 25
M 10 37 - 49
M 12 65 - 86
M 16 155 - 210
M 20 305 - 410
M 22 415 - 550
* Range for Bolt used Grade 6.8 - 8.8

Insert Material & Grade


Material Grade
Mild Steel (MS) EN1AL
Aluminium Alloy (Al) 6061 - T6
Brass (B) BS EN12164 CW 614N
Stainless Steel (SS) 303L

66
....
Mounting Detail

67
.......Global commitment
State of the art computerised testing machines for testing raw materials and finished components.

68
GLOBAL COMMITMENT

POWERCAM ELECTRICALS PVT. LTD.


Corporate Office :
F-9, Shopping Centre-I, Mansarovar Garden,
New Delhi - 110015 (INDIA)
Works :
11, M.I.E., Bahadurgarh - 124507, Haryana (INDIA)

Phone : +91-11-25462125 / 25116836, 25175575


Fax : +91-11-25166306
E-mail : powermat@powermatindia.com
Web. : www.powermatindia.com

DISTRIBUTOR :

© Copyright 2015
Powercam Electricals Pvt. Ltd., New Delhi (INDIA)

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