Circular Formwork H20: User Information
Circular Formwork H20: User Information
en-GB
9705-201-01
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User Information Circular formwork H20
Contents
4 Elementary safety warnings
7 Services
9 Product description
10 System grid
11 Vertical stacking
13 Inter-panel connections
14 Stop-end formwork
15 Bending instructions
16 Plumbing accessories
19 Pouring platforms with single brackets
21 Ladder system
25 Repositioning
26 Determining the required widths of fitting-
timber
27 Transporting, stacking and storing
31 Component overview
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User Information Circular formwork H20
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User Information Circular formwork H20
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User Information Circular formwork H20
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User Information Circular formwork H20
Services
Support in every stage of the project High performance, in all stages of the project
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User Information Circular formwork H20
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User Information Circular formwork H20
Product description
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User Information Circular formwork H20
System grid
Panel widths Panel heights
The 2.40m wide elements are used for the inside form-
work, and the 2.50m wide ones for the outside form- 0.70 m 1.20 m 2.40 m
work. This speeds up work by making it easy to see
which element belongs where.
68.0
Circular formwork element H20 2.40m (for
inside use)
18.0
240.0
120.0
68.0
240.0
70.0
120.0
52.0
61.5 117.0 61.5
52.0
52.0
32.0
B A 9705-214-01
68.0
G D E C C I F H
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A Dokaplex 21mm
B Doka beam H20
120.0
C Turnbuckle C
68.0
D Turnbuckle D
E Timber-beam seat 24cm
F Steel waling RD 0.75m
100.0
120.0
480.0
120.0
H Connecting profile (right)
I Lifting-bracket
360.0
148.0
outside use)
120.0
120.0
250.0
64.0 122.0 64.0
52.0
52.0
52.0
32.0
B A
G D E C C I F H
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A Dokaplex 21mm
B Doka beam H20
C Turnbuckle A
D Turnbuckle C
E Timber-beam seat 24cm
F Steel waling RD 0.75m
G Connecting profile (left)
H Connecting profile (right)
I Lifting-bracket
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420.0
120.0 300.0
4.20 m
1.20 m + 3.00 m
52.0 120.0 148.0 100.0
480.0 120.0
Vertical stacking
or
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4.80 m
4.80 m
1.20 m
User Information Circular formwork H20
3.60 m + 1.20 m
Possible height gradations
540.0 190.0
240.0 300.0 120.0 70.0
5.40 m
1.90 m
2.40 m + 3.00 m
1.20 m + 0.70 m
600.0
240.0
360.0 240.0
6.00 m
2.40 m
660.0
300.0
360.0 300.0
6.60 m
3.00 m
720.0
360.0
480.0 240.0
or
1.20 m
7.20 m
3.60 m
3.60 m + 2.40 m +
11
User Information Circular formwork H20
C
D
9705-208-01
Plan view
B C A
The necessary nuts & bolts etc. are included with the stacking plate.
A Stacking plate
B Hexagon screw M16x70 (width-across 24 mm)
C Spring washer A16
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User Information Circular formwork H20
Inter-panel connections
▪ As a rule, 2.50 m wide elements are used for the out- Close-up
side formwork.
▪ For the inside formwork, 2.40 m wide elements are E
used.
▪ The inter-element connections are made using
Adjustable clamps 10cm. Attach at least 1 clamp
for every metre that the element is high!
- Do not oil or grease wedge-clamped joints.
▪ Place the inside and outside formworks opposite one C
another.
A a
Bridge any closure gaps between the elements using
fitting-timbers (a = 122 mm), e.g. Framax fitting-tim- D
bers 2.70m or 3.30m (see the section headed 'Deter-
mining the required widths of fitting-timber').
▪ Tie using a Tie-rod 15.0 and a Super-plate 15.0. Min-
imum length of the tie-rods:
Wall thickness + 1.00 m
B
Practical example
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User Information Circular formwork H20
Stop-end formwork
There are 3 ways of making up stop ends (for wall thick- Example: Stop end with Framax stop-end tie
nesses up to 60 cm):
B
▪ Adjustable clamp 10cm
C
▪ Framax stop-end tie
▪ Framax multi function clamp
NOTICE
▪ Permissible load of stop end: max. 18.0
kN/m at the profiles of the circular formwork
elements.
▪ If wall thickness is greater than 60 cm pro-
vide additional support for the stop end (e.g.
with supporting construction frames).
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User Information Circular formwork H20
Bending instructions
As-delivered condition: Element = straight Adjusting
Note: NOTICE
Smallest bending radius: 3.50 m ➤ Only adjust the element by means of the
template.
➤ Put up the circular formwork element and secure it ➤ Make sure that you turn each spindle
so that it cannot topple over. exactly as much as the ones above and
➤ Place tall elements on their sides, as shown in the below it.
illustration, so that the spindle-levels are in the verti- ➤ Check the radius with the template before
cal. In this way, all the spindles are within easy every pour.
reach.
➤ Adjust the spindles using the Wrench for Circular
formwork H20 (E) .
E
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D Outside element pushed apart
➤ Uniformly pre-tension all the spindles by hand. Z Inside element pulled together
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D
Z C C
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B A B
D Outside element pushed apart
Z Inside element pulled together
N° of turns of the spindle
(C) (B) (A) (B) (C)
There is an indicator on the spindles to show
1 — — 11/2 — —
you which way to turn them ( (Z) for pulling
2 — 11/2 — 11/2 —
together, (D) for pushing apart).
3 1/
2 — — — 1/
2
➤ Prepare the template. ➤ Repeat this procedure until the form-ply sits closely
and evenly against the template. To return the ele-
9705-001
ments to the "straight" position, simply repeat the
spindling procedure in reverse.
The formwork is easier to set up if there is an If spindling has gone badly wrong:
in-line connection to an existing wall. ➤ Straighten out the element and start all over
again!
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User Information Circular formwork H20
Plumbing accessories
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
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A
Plumbing accessories brace the formwork against wind 9705-225-01
loads and make it easier to plumb and align.
NOTICE
The formwork panels must be held stable in A Panel strut 340 IB or 540 IB
every phase of the construction work! B Prop head RD EB
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User Information Circular formwork H20
TR632-201-01
B
A Doka express anchor 16x125mm
B Doka coil 16mm
A a
B B
Required safe working load of alternative anchors
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for foot-plates: 9705-220-01 a
Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN) a
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User Information Circular formwork H20
Weight [kg]
being transferred.
▪ Can be telescoped in 10 cm increments
Type
▪ Continuous fine adjustment by screw-thread
1 3,79 - 5,89 1 --- 1 1 1 2 88,7
Follow the directions in the "Eurex 60 550" 2 5,79 - 7,89 1 1 1 1 1 2 106,7
User Information!
F
9705-224-01
a E
a
D
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User Information Circular formwork H20
B
"Use-anywhere" brackets for making working plat-
forms.
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b h
CAUTION
➤ In the case of H20 N and P Doka beams
where the first drilled hole is 5 cm from the
end of the beam, it is not allowed to fix the
bracket in the top hole in the beam!
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User Information Circular formwork H20
D
h
b A
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a
Note:
The plank and board thicknesses given here comply
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User Information Circular formwork H20
Ladder system
The Ladder system XS permits safe vertical access to Assembly
and from the intermediate platforms and pouring plat-
forms:
▪ when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
▪ when opening/closing the formwork ➤ Pre-assemble gang-forms face-down on an assem-
▪ when placing the reinforcement bly bench.
▪ during pouring ➤ With the gang-form still flat, mount platforms and
panel struts to it.
Note:
The Ladder system XS must be implemented in such a Attaching connectors to the formwork
way that all national regulations are complied with.
On formworks of up to 3.00 m in height, no Ladder sys- ➤ Place the Connector XS Wall formwork against the
tem XS is possible. frame profile near the top of the formwork.
NOTICE
WARNING ➤ Do not oil or grease wedge-clamped joins.
➤ The Ladders XS may only be used as part of ➤ Fasten the Connector XS Wall formwork to the frame
the XS system, and must NOT be used sep- profile using two Quick acting clamps RU.
arately (as "lean-to" ladders).
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B
9705-229-02
B
9705-228-01
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User Information Circular formwork H20
Fixing the ladder ➤ Mount the Securing barrier XS to the ladder, with fix-
ing hooks and wing-nuts.
to the top "Connector XS Wall formwork"
➤ Pull out the push-in bolt, and pivot the two safety D
hooks out of the way.
➤ Place the System ladder XS 4.40m onto the Connec-
tor XS, with the hooking brackets facing downwards.
➤ Close the safety hooks.
➤ Insert the push-in bolt into whichever rung of the lad-
der is suitable for the height of the formwork, and
secure it with a linch pin.
C
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B
D Securing barrier XS
A a
The components needed for mounting the Securing
barrier XS are captively attached to it.
C
to the bottom "Connector XS Wall formwork" A
➤ Pull out the push-in bolt, pivot both safety hooks out
of the way, and place the ladder onto the Connector
XS.
➤ Close the safety hooks, re-insert the push-in bolt and
secure it with a linch pin.
B
Tr625-201-04
B
Close-up
a
9705-230-02
C
B
C
b
Tr625-201-03
– in the front position (a) for one single ladder
– in the rear position (b) in the telescoping zone (for 2 ladders) A System ladder XS 4.40m
B Safety hooks B Ladder extension XS 2.30m
C Ladder XS C Safety latch
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User Information Circular formwork H20
Permanently fixed ladder extension ➤ Attach the Ladder cage XS to the next available
➤ Insert the Ladder extension XS 2.30m into the rung. Attach further ladder cages, in each case to the
uprights of the System ladder XS 4.40m, with its next available rung.
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!
A
C
Tr625-202-01 E
F
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m.
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A System ladder XS 4.40m
E Ladder cage XS
B Ladder extension XS 2.30m
F Safety latches (lift-out guard)
C Screws, width-across 17 mm
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User Information Circular formwork H20
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A Opposing guard-rail (provided at site)
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Basic rule:
▪ The number of "Connectors XS wall formwork" and
ladder components is shown in the "Items needed"
table.
▪ For each additional exit, one "Ladder cage exit XS"
and one "Securing barrier XS" are required.
▪ Any over-large openings above the intermediate
exit must be reduced with a Ladder cage XS
0.25m.
1 2
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User Information Circular formwork H20
Repositioning
The slinging chains are hooked into the ready-mounted
lifting-brackets of the Circular formwork element H20.
A
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Close-up of lifting-bracket:
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User Information Circular formwork H20
9 8 7 6 5 4 3 2 1 1
25.0
2
24.0
23.0
3
22.0
21.0 4
20.0 B
5
19.0
6
18.0
7
17.0
8
16.0
9
Inside radius [m]
15.0
10
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.5
9705-100
2.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
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User Information Circular formwork H20
9234-203-01
NOTICE
Stacked multi-trip boxes or pallets must have
the heaviest boxes at the bottom and the light-
est at the top.
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User Information Circular formwork H20
A NOTICE
9206-204-01
9206-202-01
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User Information Circular formwork H20
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items.
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Max. carrying capacity: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)
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User Information Circular formwork H20
NOTICE
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
NOTICE
▪ Stacked multi-trip boxes or pallets must
Bolt-on castor set B
have the heaviest boxes at the bottom and
the lightest at the top. The Bolt-on caster set B turns the stacking pallet into a
▪ How to use with Bolt-on castor set B: fast and manoeuvrable transport device.
- Always apply the fixing brake when the Suitable for drive-through access openings > 90 cm.
container is "parked".
- When Doka stacking pallets are
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to
it.
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User Information Circular formwork H20 Component overview
Circular formwork element H20 2.40x0.70m 195.0 587820000 Framax multi function clamp 5.8 588169000
Circular formwork element H20 2.40x1.20m 244.0 587821000 Framax-Uni-Spanner
Circular formwork element H20 2.40x2.40m 472.0 587822000 Galvanised
Circular formwork element H20 2.40x3.00m 523.0 587813000 Length: 40 cm
Circular formwork element H20 2.40x3.60m 699.0 587823000
Circular formwork element H20 2.40x4.80m 934.0 587824000
Rundschalungselement H20 2,40m
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Component overview User Information Circular formwork H20
E
Scaffold tube 48.3mm 0.50m 1.7 682026000
Scaffold tube 48.3mm 1.00m 3.6 682014000
Scaffold tube 48.3mm 1.50m 5.4 682015000
D Scaffold tube 48.3mm 2.00m 7.2 682016000
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Prop head RD EB 1.9 587806000 Scaffold tube 48.3mm 3.50m 12.6 682019000
Stützenkopf RD EB Scaffold tube 48.3mm 4.00m 14.4 682021000
Galvanised Scaffold tube 48.3mm 4.50m 16.2 682022000
Length: 19 cm Scaffold tube 48.3mm 5.00m 18.0 682023000
Width: 8 cm Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000
Scaffold tube 48.3mm .....m 3.6 682001000
Universal dismantling tool 3.7 582768000 Gerüstrohr 48,3mm
Universal-Lösewerkzeug Galvanised
Galvanised
Length: 75.5 cm
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User Information Circular formwork H20 Component overview
Doka 4-part chain 3.20m 15.0 588620000 System ladder XS 4.40m 33.2 588640000
Doka-Vierstrangkette 3,20m System-Leiter XS 4,40m
Follow the directions in the "Opera- Galvanised
ting Instructions"!
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Component overview User Information Circular formwork H20
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User Information Circular formwork H20 Component overview
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Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
www.doka.com/circular-formwork-h20
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999705002 - 03/2020