HIAB_ XS Service Manual Electronics r “T L _! Error Codes Release date 2007-12-19 [C¥HIAB wow.hiab.comService Manual Electronics Error Codes The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent, Or incorrect operation of the equipment or from misuse of the equipment. Every effort has been made to ensure the accuracy the contents of this Manual, however the manufactures, publishers and author accept no liabilty for any loss, damage or injury caused by any errors in or omissions from the information contained within this document The contents of this Manual are believed to be correct at the time of printing, In the interests of a commitment to.a policy of continuous development and improvement the manufacturer reserves the right to change the ‘specification of the products or their performance or the contents of this Manual, without notice. Allrights reserved, No part ofthis Manual may be stored, reproduced or transmitted in any form or by any means, electronically or mechanically including photocopying, recording or by any information retrieval system, without permission in writing from the publisher. Copyright © HIAB AB February 2005, HIABAB SE-824 83. Hudiksvall ‘Sweden Telephone +46 (0) 650 91000 FAX +46 (0) 650 12174 Author: After Sales Service Date of Issue: February 2005Service Manual Electronics Error Codes Contents Safety Information Read this for your safety DANGER WARNING, CAUTION. NOTE! TIPI... Excluded personnel Extract from EN12999:2002 (2004) Extract from EN12644-1 (2001) a a a SeService Manual Electronics Error Codes Error Decription Codes SPACE General Here follows 2 list ofall the possible error messages from the SPACE systems program, a short description of them and the action taken by the errors. The different actions are: -ERR_BLINK ‘The error lamp in the PSB blinks - EMER_STOP. Emergency Stop (dumpvalve deactivated) -LO_SPEED The max allowed speeds are reduced to err_speed (%) - LOS_SPEED ‘The full inner boom LOS speed reduction is Set for the different functions (err_speed, used if the crane doesn't have LOS) = LO_LOAD ‘The max allowed loads for inner boom, outer boom and jib is reduced to err_load % of what the max allowed speed otherwise should be. - STOP_OUT ‘The out-direction for the extension and jib-extension are stopped. - PSBI_DUMP ‘SPACE asks the PSBI to switch off the dump supply. This action is automatically disabled the first 10 seconds after power-on. Most of the errors are reset automatically when the faulty condition disappears, but a few errors requires to be reset manually. A manual reset can be done with the terminal (ERRORS / CLEAR) or by switching the SPACE power off and onService Manual Electronics Error Codes SPACE RadioDrive EO Ei E2 3 4 ES ES E47 E48: [Low Power :|nternal Error (Int) INo VO-voltage :No Dump-voltage Remote receive error arameter error :|nternal Error (Time) :}No Relay box supply voltage :{System type lost Internal Error (PB) [Dump Output Error 3ejid-sensor unconnected {Both jlo and winch connected Inch indicator error wing-sector error Inner Boom Pressure error bib Out Pressure error lb In Pressure error Internal Error (Log) :|Micro-mode selector error (System not running INo Box-supply voltage INo Outer Boom Tit indicator :|No Inner 800m Tit Indicator Jouter Boom Pressure error |o-voltage in (At) out of range LLever-sensor 7 (A2) out of range LLever-sensor 4 (A3) out of range LLever-sensor 6 (A4) out of range lever-sensor 6 (AS) out of range fever-sensor 1 (A6) out of range LLever-sensor 2 (A7) out of range ever-sensor 3 (A8) out of range ter boom press (51) out of range fer boom tit (82) out of range :jInner boom angle (83) out of range ib in pressure (B4) out of range :hlb out pressure (BS) out of range i tt (86) out of range finch sensors (87) out of range JMlcro-mode input (B8) out of range RRelay-box volt out (C1) out of range [DUMP-vottage in (C2) out of range [DUMP-voltage out (C3) out of range IManvREM-sw (C4) out of range |Conn-box volt out (C5) out of range, [Slew angle sens (C6) out of range Temp sensor (C7) cut of range Inner boom press (C8) out of range EMER_STOP EMER_STOP + ERR_ELINK EMER_STOP ERR_BLINK LO_SPEED + ERR_BLINK EMER_STOP + ERR_BLINK ERR_BLINK EMER_STOP + PSBI_DUMP + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LOS_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK ERR_BLINK LO_SPEED +O LOAD + ERR_BLINK ERR_BLINK EMER_STOP + ERR_ELINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED +ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_SPEED + STOP_OUT+ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED + LO_LOAD + ERR_BLINK LO_SPEED + ERR_BLINK LOS_SPEED + STOP_OUT+ERR_BLINKService Manual Electronics Error Codes 4s Hrmer Boom Ange enor L0_SPEED + ERR_BLINK £50 No Inner Boom Presere Sensor (08, SPEED + ERA BLINK £51 Ne Ouer Soom Pressure Sense 0 seEe0 ERR ALIN E52 Lever net coriored a star ERA BLINK sara aaron earned tip ERLE 58 fal protect ming ERR BLINK E56 edi pte! enor ERRLBLINK £59 utlexer2emor {o_SPEED + ERR_BLINK E60 }auipleer 3 emor LO_SPEED + ERRCBLINK £51 hie ONOFEsvsch ener [oLoAD +10. SP=00 + ERA LINK £62 bconvererteror (oitoab + Lov speeo F=RAELING £65 Real Tne Lost E68 27 255 £71 Plc Progam Lost ERR_BLINK £72 Pc Progam Ener ERRLBLINK E78 PLC Emer ERROBLINK E76.PLC Emer ERRLBLINK E77 Remets eater erp ERRLBLING 78: Remote output open ERR_BLINK et E02 £25 Eo = eer Ee E89Service Manual Electronics Error Codes SPACE 3000/4000 EO -Lopower EMER_STOP + ERR_LAMP_ #5 emerenty STOP EMERSTOP 4 ‘pub oupee ENER-STOP-+PWR_OFF + ERR_LAMP £5 Ensen oven EMER STOP TERR LAMP £7 eminathce EMERLSTOP + ERRLLOMP Ee pause EMER-STOP © ERRLLANP ES E10, En; E12 E13: E14 E15, E18: E17 E18: E19: E20 E21 HORN-output error Extended box error Internal Error ‘Spool sensor 1 (ch0/1:3) OR 300! sensor 2 (ch1/P1:4) COR p00! sensor 3 (ch2IP1:6) OOR pool sensor 4 (ch3/P 1:6) OR pool sensor § (ch4/P2:3) OR ‘Spool sensor 6 (chS/P2:4) OOR ‘Spool sensor 7 (ch6/EXT-PS:3) OOR 3p00l sensor 8 (ch7/EXT-PS:4) OOR dinner boom tit (chB/PS:8) OOR Vinch sensors (ch3IP5:7) OOR Inner boom tit (ch10/P5:6) OR ‘boom tit (¢h11/PS:8) OOR boom press (ch12/P5:4) OOR Inner boom press (ch13/P5:3) OOR lew indicator (ch14/P6:3) OOR E25 E26: E27 E28 £29: £30: E31 ‘Spool sensor 9 (ch16/P5:9) COR platform ind (¢h17/EXT-P4:3) OR Extra ind (ch18/EXT-P10:3) OR E33 ERR_LAMP LO_LOAD + ERR_LAMP ERR_LAMP. LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP LO_SPEED + STOP_OUT+ERR_LAMP LO_SPEED + STOP_OUT+=RR_LAMP LO_SPEED +LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP. LO_SPEED + LO_LOAD + ERR_LAMP. LO_SPEED +LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD +ERR_LAMP LO_SPEED +LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP EMER_STOP + ERR_LAMP. LO_SPEED + ERR_LAMP LO_SPEED + ERR_LAMP ERR_LAMP. ERR_LAMP. ERR_LAMP. ERR_LAMP ERR_LAMP ERR_LAMP. ERR_LAMP. ERR_LAMP ERR_LAMP EMER_STOP + ERR_LAMPService Manual Electronics Error Codes £49 {serve 0 [unknown cover eytem ERR_LANP E51 aN buferoverun ERRLAN ED Real Tees erp Progam Li ELAN Es acne yf ena 65 Remote Conta unt ERRLANP £66 [Reo Reever Ever ERRLLANP ce ana oan ECan Es: Rrcts Oded Opn Ue 69: Remote Output Sorted ERRLLANP E60:PLe Program Ener ERRLLANP Est Picerer! ERR LAN E62 Pic ever? ERRLAN cer PLe Emer SNe cepig ens Sane £65 [Relay Box Eror ERRLANP 6 ever supenison £57 ue Bon Ser ERRLLANP £55 encte Cowal Missing ERRLLAN emp comet Eau EN pod prone GETORAG) OR [ec SPE + (GLA + ERR CANE E71 OB ros pres en84/5:11) OOR (OrSPEED + LOLLoAD FERRCLANP 72 Joner Boom Ange ert (olsPEsD FER TANP E75 E76 E77 E78 E79 E20 Est ee2. E83. Eas E25. E86 Ee7 E88. E89. ISlew sector 4 Slew sector 5 ‘slew sector 6 |The support legs are not set LO_SPEED +LO_LOAD + ERR_LAMP LO_SPEED + LO_LOAD + ERR_LAMP LO_SPEED +LO_LOAD + ERR_LAMP ERR_LAMPService Manual Electronics Error Codes SPACE 5000 = Lave ENERSTOP Et seal en £5 Ne Dump-atage ENER STOP a | ES Paaieirarar Lo_SPEED + ERR_BLINK en hacned noe 7 No Rely er spply vatige ENER_STOP + ERR_BLINK Ea ‘byton ype me ERR. BLINK E9 :|Internal Error (CBuf) E o-Dunp cups ENER_STOP + PSBL DUMP + RR BLINK E13:\ch inde ener Lo SPEED + L0-LOAD + ERRBLINK E14 Sling eer eran Lo_SPEED + L0_LOAD + ERR-BLINK E15: mer Soom Pressure eror ASC SPEED + ERR BLINK £16: Boom Pressure eer (o.SPEED + ERR BLINK ev Erte Emo (Lp) ERR BLINK E19: }eromode setter emer {0.SPEED + LO_LOAD + ERR BLINK £20: Systom net nnn eRe Nk 25:No ner Boom Tider L0_SPEED + ERR-BLINK 24: bud Bia Pains sant LO_SPEED + ERRCBLINK E25: Lever eran) ett range LOLLOAD + ERR BLINK £26: Leversenao 72) ototrange, (OLLOAD s ERRBLINK Ezy Love some 40a) totter to ins FERRE canker sume a) ator ge to:tonnd eee aun lever sensor 6 (AS) out of range ever sensor 1 (A) out of range ever sensor 2(A7) out of range ever sensor 3 (A8) out of range ter boom press (51) out of range fer boom tit (82) out of range {inner boom angle (B3) out of range bib in pressure (B4) out of range pb out pressure (BS) out of range i tt (B6) out of range finch sensors (87) out of range |: Micro-mode input (B8) out of range Relay-box volt out (C1) out of range -|DUMP voltage in (C2) out of range DUMP-vottage out (03) out of range |O-votage in (C4) out of range {Conn box volt out (C5) cut of range {Slew angle sens (C8) out of range femp sensor (C7) out of range :lInner boom press (C8) cut of range LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_LOAD + ERR_BLINK LO_SPEED + STOP_OUT+ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED +LO_LOAD + ERR_BLINK LO_SPEED + LO_LOAD + ERR_BLINK LO_SPEED + LO_LOAD + ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + ERR_BLINK ERR_BLINK LO_SPEED + ERR_BLINK LO_SPEED + LO_LOAD + ERR_BLINK LO_SPEED + LO_LOAD + ERR_BLINK LO_SPEED + ERR_BLINK ASC_SPEED + STOP_OUT + ERR_BLINKService Manual Electronics Error Codes 48 fer Soom Angle err Lo_SPEED + 8AR_UNK £40 Nc mer Boom Prsnue Sener Aso. SPEED + ERR BLINK E51 No Outer 00m Pressure Senor (o.SeEs0 + ERR LINK ESD lever notcentarede: stare ERR BLING ot Paver suppl bat Eee =n £65 Redo Revever Ero ERRLBLINK £6 pamodule omer ERRLBLINK £60 putlexer2eror {o_SPEED + ERRLBUINK E60 -putpexer 3 enor LO_SPEED + ERRLBUINK E6t views ONOTEantch ener (oLoAD + Lo. SEEED + 2RR_ BLINK Ee2\oconmrter erot (Stoab + Lo” sPeeD + ERAUBLIN E665 [Rel Tre Lost E66 [service eral SeRvICE_LAvP 67 :|Outer Boom Angle error LO_SPEED + ERR_BLINK Eee ce ef £71 Puc Program Lost ERRBLINK £72'ptc Pregam Eor ERRLBLINK E75/ptc enor ERRLBLINK E76 PLC Enora ERRLBLINK £77 Reneie baer empty ER BLN E70 combine eter ERRLBLING en 61 analog angle seneor 2 ror {O_SPEED + LOLLOAD + ERRCBLINK Bea pang anpe’seraor3 enor LO_SPEED + LOLLOAD + ERRCBLINK £3 [Analog angle sensor dear (orsees0 + Lo_LoAD + SRR BLIN E08 Leversupenisen eS ee eer Eee 89. 10Service Manual Electronics Error Codes[CHHIAB