Orderno. 3-080 Code Electronic card — 5710 Warning codes without registration Valid from machine no. T-code 930971 403-414, 669-671, 716-718 Description Error mode ‘Shock sensor activated from TLS Driving speed is reduced to crawl speed Error cause 1. Driver runs into object 2. 3 Vana a 1 Comments | Specify reset code (11171) using keyboard ‘Codeluina | 4aEnan nase eel Description | Truck disabled by encoding of TLS Error mode | Driving speed is reduced to crawl speed Error cause 1. Stop code programmed in TLS. ‘Comments ‘Specify reset code in TLS or service code Code 5 Description No communication with the /O ur Error mode No corrective action Erorcause | 1 Defective VOunt 2. Defective CAN cable za | ~ = 4 Comments Service manual REFLEX AR BIE, RR B/E CC as 23-25 @8T Euope AB> Electronic card - 5710 = ; Warning codes without registration > Orderne Date Valid rom mochine no. Tecode - 232808 040 2008.01.23 83087 403-444, 669.671, 716.718 e [ Code 13 =p Description | Noftoo few pulses from the height measurement sensor during fork itviower. - Error mode No corrective action ~ Error cause | 1 Incorrectly adjusted RV1 potentiometer on elec Fs tronic card AS = 2, Defective height sensor UvOlwiing a : 3. neorreat hydraulic ol quality = 4, Fork carriage too light (forks missing) - 5. Defective electronic card AS noms ‘Comments i = = | ° <2) y 1" ..°) 4. Turm potentiometer RV4, on electronic card AS, anticlockwisé — ULLs hs and increase the flow on the valve until the correct lowering 7 ~= speed is achieved = 2. Height sensor U10 wi evecrnowic caro : rh as 28 a7 Tx . 126 408 Tx. ~ : : asus - *2L oo Rx HEIGHT UNIT ~~ : ion wesc ap es) ae xs £81391 @ INP. HEIGHT COUNTER A a 2 x8 3913020 wp. HEIGHT COUNTER B = 108 |303 © IP. HEIGHT REFERENCE Ee ~ Check LEDs LO301 and L0302 are ashing when you lit and lower the forks. The fashingis irregular because the pulses ave a 2 90 degree phase sisplacement : = 10301 and LD302 are offal the ime, check that there isa sup- Se ply voltage of +15 V to Ut0. The red cable is plus and the black = cables OV. Itthereis no volage, check thatthe cables are intact ce and that the contact pins in te contacts X28, X16 and Xi are not loose or oxidised. ~ Ifthe flashing is only sporadic, check that the wire is not slipping ‘on the height sensor roiler. © BT Europe AB Service manual REFLEX RR BIE, AR BIE OC = BaP: Electronic card - 5710 Warning codes without registration Tecode 403-414, 669-671, 716-718 Order no. ‘machine no. Date 232808089 2008-01-23 930971 2, WL0203 does not go out, check the cable by loosening it at contact 203 also. 3. 1fL0203 doos not go out, replace the electronic card AS: Code [15 Deccrpfion | Safety smich activated more than 20 minutes wit tout the truck being moved. Error mode | No corrective action Eworcause | 1. Sivapped switch 2 Defective switchiwiring ['3. Defective electronic card AS Comments Safety switch (the lft-fot switch), S23 ELECTRONIC CARO 21 s05@ +48v0C 24 a07@ mP KEY 823 43] 40 inp, LEFT FOOT SWITCH 22 |g09 @ +48vDc SUPPLY OUTPUTS Sef @ me.oAVE Hance OR : Jios@ me prave, FORK OR, CREEP 2 46 )05@ ine onne, STEER WHEEL, OR. hcs@ we crwvEFORKOR 42 hor@ me onve sTeER WHEEL DR “aoa wo. sear swnrox 4. LO110is lit all the time. ~ Check that the safety switch is not overstrapped. = Loosen cable 43 at switch $23, connection 3. If LD110 goes out, check the function of $23. 2. IfLD110 does not go out, check the cable by loosening it at contact 110 also. 3. IfLD110 does not go out, replace the electronic card AS. SBT Europe AB Senice manual REFLEX RR BIE, RABIE CC 2-28Ped dd J ddd dt PCa Cle eee eRe Nae Chr eC emesNs order ne. 32808.040 EBT Europe AB Electronic card — 5710 Warning codes without registration _ Vali trom machine no. Tcode 930971. = 402-414, 669.671, 716-718 Code [a7 Descripin | Vollage rom the brake pedal potentiometer R2 is, outside the calibrated value at startup (+102 V) | Errormode | Startup error _ Erorcause | Devesed bake peiensatap | 2, Defective potentiometerlbracketivinng 3 Caliralion erior “4, Detective electronic card AS Comments _| Manoeuvee fo neutral postion ice Brake control, R2 , as © CUT Pn ORE Re St 500 i. RAKE REF VALUE 2] xo.our sven aa noe 1. Check that the brake pedal is not stuck in the depressed posi- tion. 2. Check that R2 is not stuck in position. Check that the contact pin in contact X36 is not loose or oxi- dised. The voltage on input 602 must be ~1.7 +/- 0.2 VDC when R2is correctly mechanically adjusted. 3. For calibration of the brake control, see the chapter “Parame- ter Settings” in this manual. Check that both the speed and brake control and the joystick contro! for the hydraulic functions are in the neutral position, (Unactivated position), 4, Ifinput 502 has the right voltage and calibration does not help, Service menual REFLEXRRGIE, RRBIE CC 34a! TEER AEP TEREE GL UP Ud ead EO PEG Electronic card — 5710 arning codes without registration Order no, Date Valid from machine no, Tcods 808-040 2 097 403.414, 669.671, 716-718 Code 2 ~] Polentiomeler R11 for fork iftiower gives incorrect ‘voltage when ignition is switched on (+/-0 4 V). Description Errormode | Startup error Error cause | 1, Activated joystick at start-up. | 2. Defective potentiometeriwiring 3. Calibration error 4, Defective electronic card AS Comments | Manoeuvre to neutral position Fork control, joystick R11 fey Tatas pyse Bh *B os euceront can xa 82{503 mp JOYSTICK FORK Saha we cornocesor coe as a sovnceras 8h we ovsnoxenme 88] wo orsnocoie: se ne weet 12045 @ min vers ovensae Jon @ ne crore 4. Check thatthe joystick for the fork function has not become stuckin the activated position. 2. Check that R11 is not stuck in position. Check that the contact pin in contact X11 is not loose or oxi- dised. The voltage on input 503 must be 3.7 +/-0.6 VDC when Rit Is correctly adjusted. 3. Calibration of fork contro + Check that the joystick is not activated and is in the neutral pos tion, +_ Restart the truck 4, The joystick is now calibrated. ifinput $03 has the correct volt: oe age and calibration does not help, replace electronic card AS. BT Europe AB ‘Service manual REFLEX RRGIE, RR BIE CO 23-33,Pb Order no. 232808-060 SBT Europe AB Electronic card — 5710 ‘Date Valid from machine no. 2008-01-23 820971 Code 23 | Description — | Potentiomater R12 for mast reach in/out gives incorrect voltage when ignition is switched on (+1 o4V) Error mode _ | Start-up error Error cause | 1. Activated joystick at start | 2. Defective potentiometorh 3, Calibration error 4, Defective electronic card AS ‘Comments The mast's reach in/out controls, joystick R12 PS Fs se s08 we. JOYSTICK REACH CARRIAGE | z 10005 @ we urs Lar ovennae cfer 0 sero 4. Check that the joystick for the mast's reach in/out function has not become stuck in the activated position. 2. Check that R12 is not stuck in position. Check that the contact pin in contact X11 is not loose or oxi- dised. The voltage on input 504 must be 3.7 +/-0.4 VDC when R12 is correctly adjusted, 3. Calibration of the mast's reach in/out contiols. = Check that the joystick Is not activated and isin the neutral post- tion, + Restart the truck, 4, The Joystick is now calibrated. If input 504 has the right volt- age and calibration does not help, replace electronic card AS. ‘Service manual REFLEXRR BIE, RR BIE CC 23-35Grderno. 1232808-040 Electronic card — 5710 Warning codes without registration Date Valid from machine no, T-code 2008-01-23, 930971- 403-414, 669-671, 716-718 Code 25 Description | Output stage error Error mode | General error Error cause | 1, Emergency switch S133 for Y12, {adjustment mast) activated ‘Comments 4. Check $133, which is located under the elbow panel. 2. Tocheck the registers for warning codes with registration, see the chapter “Display and Programming”. ‘The address register’s number will be displayed on the left side and the value on the right side. ese Re eee ‘Code 26 Description | Input stage eror Errormade’ | General error Error cause | 1. See codes 90-94 for more information. ‘Comments i 4. When you wish to look in the registers for warning codes with registration, do as follows: See the chapter “Display and Pro- gramming". ‘The address register's number willbe displayed on the left side and the value on the right side, ‘O8T Europe AB Servicemanual REFLEXRRB/IERRBIECC 23-37Electronic card — 5710 Warning codes without registration Date Valid rom machineno, ———-T-code ae 2008.01.23 sao97t- 403-414, 669-671, 716-718 28 Description | Emergency switch is activated Error mode | Emergency disconnector switch on | Error cause | 4, Driver action | 72. Defective switchiwiring al 3, Defective electronic card A16 fective electronic card AS 4 Comments | Reset $21 and restart the truck Emergency switch | se z 22] ae ne sumvocmas rs ceemonaceim 1] we swons foment | hae eave 4. Check that $21 is not activated. 2. IFLED 809 does not light up, there is a break in the circuit. ifLED 809 lights up, the error code may be the result of aloose contact in the circuit. Cheek cable 22 by loosening it at contact 09 and measure the ohms to connection 2 on S21. Also check that the contact pin is riot too loose or oxidised. Ifthe cable is intact, continue to measure the ohms through S21 to connec tion 1, If $21 is not depressed, there should be no disconnec- tion. If everything Is OK, check that the connection between ‘A16 and $21 Is intact. 3, If S2tand its cables are OK, replace the AS car sF Europe AB Genie manual” REFLEXRR BIE, RR BIE CC 23-39 wereOrder no. 232808-040 Date 2008-01-23 Electronic card - 5710 Warning codes without registration Valid from machine no. Tecode 930971- 403-414, 669-671, 716-718 = Check that cable 11 is intact between X26 and connection 4 on A = Check that cable 14 is intact between X26 and connection 7 on AL = Check that the contact pins in the connections are not loose or oxidised. 3. If Bt and its cables are OK, replace At. Code a Deseiplon | Warring temperature In driving regulator Errormode | Maximum current reduced Error cause | 1. Overheated driving regulator 2, Defective fan 3. Defective driving regulator At ‘Comments: 4. Check that the ventilation is OK. 2. Check fan M12, by the motor regulators, 3. Ifthe ventilation is OK, replace At. Code a2 Description | Current calibration error in driving regulator Error mode | No corrective action Error cause ‘Comments 4. Replace driving regulator A1 © BT Europe AB Sonice manual REFLEXRR BIE, RRBIE CC BatElectronic card — 5710 Warning codes without registration Valid from machine no. T-cod: 930971- . AGY416, 69571, ETE Order no. 232608-040 : + Ifthe cables are OK, replace transducer bearing U11- : "2, Ifthe fault persists, replace A1.ee ower Electronic card — 5710 ‘Warning codes without registration Order no. Date Valid from machine no, T-code -232808-040 2008-01-23 930971- 403-414, 669-671, 716-718 oxidised. 3. If B2 and its cables are OK, replace A2. Code 46 Description | Too highiiow temperature in the pump motor tran- | sistor pane! Error mode | Maximum current reduced Error cause | 1, Ambient temperature extremely hot/cold @BT Europe AB f2. Defective cooling fan 3. Defective pump motor “4. Defective transistor panel i ul ‘Comments 4. Check that the ventilation is OK. 2. Check fan M12, by the motor regulators. 3. {fthe ventilation is OK, replace A2. Code AT Description | Current calibration error in the lit regulator. [Erormode | No corrective action —_ Errorcause | 1. Fault Frequency converter | Comments 2 a | 1 Replace lift regulator A2. Service manual REFLEX RR B/E, RR B/E CC 23-45LP PPE DEE PL PPI DIET PEE Tay Te Electronic card — 5710 Waring codes with registration Order no. Date Valld from machine no. Teode 2280 10) 2008-01-23 930971 03-414, 669-671, 716-718 23.10 Warning codes with registration When a warning code is displayed, itis automatically registered. Regis- {ration is recorded in the first of the 50 possible locations and moves previous omors down ono. = ‘With warming codes 50-64, the valve, support arm brakes or wiring have been disconnected or have short circuited. ‘Warning codes 90-94 rofer either to the potentiometer or disconnected wiring, Only the actual function is disabled; other functions are unaffected Code 50 Description | Output 710 shor circuited/disconnected Error mode | General error Enorcause | 1. Detective wirngivalve VaS 2. Defective electronic card AS ‘Comments, : Hydraulic valve Y45, connects cabin lit Disconnect cable 67 from output 710. + Check that the contact pin provides contact and is not loose or ox- isised. + Check that cable 67 is intact between contact 710 and contact in XA7IXSs, + Measure the ohms for the coil on Y45 between the blue and black cable. Resistance approx. 90 ahm, + Check that cable 40 is intact from X84 to battery minus, the fault persists, replace AS. Service manual REFLEXRRGIE,RRBECC 23-47Electronic card — 5710 Warning codes with registration Tcolo j 03-414, 660.071, 210-718 rider no, Date Valid trom mal 232808080. 2008-01-23, 930971 - Description — | Output 701 short eircultoddiscannectod Error modo | Genoral orror = Error cause | 1, Doloctive wiringivalve ¥ 10/2 "2, Dolactiva alocironic card AS Comments Hydrautle valve ¥10/2, connects forklift eueertone ento ae Jun @ our rome omen roo Qe © our vom Fp rat 89s ovr ome ut Yio! i %}r09 @ our nencn eanenc 4 St fra @ our ncac-ewinnae ost . 82 ree @ out rarowm 834,05 @ out rut wH é S408 @ our nur Senn 8 ron ® out sone. m0 4. Disconnect cable 89 from output 701. Check thatthe contact pin provides contact and is nat loose or ox- idised. ~ Check that cable 89s intact between contact 701 and contact in X17 via X14 ‘ ~ Measure the ohms forthe coll on 10/2 between the grey and black cable in X17, Resistance approx. 105 ohm. ~ Check that cable 40 is intact from X17, via X14 to battery minus. 2. Ifthe fault persists, roplace AS. © BT Europe AB Service manual REFLEX RR B/E, RA BIE CC 23-49Electronic card — 5710 Warning codes with registration Date Valid from machine no. Tcode 2008.01.23 930071 493-414, 669-671, 796-718 Comments, Hydraulic valve Y14 connects fork tilt down Py 8 19 AOR {res @ cur rome core 8h @ our rome wr 90) rae @ our meacncasnces via St ov @ cur mscwcarsuce out 82) ras@ our stu 84 © ourn 98h @ our nrsraRee 98) ra @ cur srane am Hee @ cor somes 1. Disconnect cable 92 from output 704. = Check that the contact pin provides contact and is not loose or ox- idised. = Cheek that cable 92 is intact between contact 704 and contact in X17 via X14) e = Measure the ohms for the coil on ¥14 between the orange and, black cable in X17. Resistance approx, 90 chm. = Check that cable 40 is intact from X17, via X14 to battery minus, I the fault persists, replace AS. REFLEXRRBIE, RRBIECC 23-51 (BT Europe ABElectronic card — 5710 Warning codes with registration Orderno. at Valid trommachineno. —-‘T-code oeesesig—Semnonan oat Tete oso, 7162718 ccs ane | Soran TSE Gesenpion [ovina TOT so ereeaTaaconneeed oat || Soro rao ne Grorenise |} Parameter 1536,navave connected | | : 2 Gofeave sleeren cra AS sil [coments aa Tiyraulc valve VAT, comets an extra hyoraue function, ec, ide SNitortorc spreading ps. 0 rota tafe once Sif oormacenemcrest ert 88 rere our nrseanese 4. Ifno valve is connected, parameter 15 should be 0. Check pa- rameter 15 as follows and see also chapter “Parameter Set- 198” in this manual. 2. Disconnect cable 95 from output 707. = Check that the contact pin provides contact and is not loose or ox- idised Check that cable 95 is intact between contact 707 and contact in X50 via X15, X17 and X29. - Measure the ohms for the coil on Y17 between the white and black cable in X60. Resistance approx. 150 ohm. = Check that cable 40 is intact from X50, via X29, X17 and X14 to battery minus. Ifthe fault persists, replace AS. 23-53 SBT EvopeAe —~“Service manual REFLEXRR BIE, RR BIE CCElectronic card — 5710 Warning codes with registration Order no. Date Valid from machine no. T-code, 232808-040 2008-01-23 930971- 403-414, 669-671, 716-718 Code 58 Description | Output 709 short circuited/disconnected Errormode _ | General error” Enorcause | 1. Parameter 16 >0, no valve connected 2. Defective wiringivalve Y19 3. Defective electronic card AS art AS eee Not standard, accessory shift and fork spreading. > Sue tf @ cor come vores ‘Comments Hydraulic valve Y19, connects an extra hydraulic function, eg. side wa 907 aon ths on macnonance oo 92 oe @ ar rero0H0 si}se corre 8H) msg our rersrac ne @ ur mere xe x8 _ 87 ro979 cur sane ze 46 should be 0. Check pa 4. Ifno valve is connected, parameter chapter “Parameter Set- rameter 16 as follows and see also tings” in this manual. Disconnect cable 97 from output 709. ‘Check that the contact pin provides contact and is notloose or 0% idised. ‘Check that cable 97 is intact between contact 703 and contact in X16 via X15. Measure the ohms for the coil on Yt and the cable in X17. Resistance approx. ard) = Check that cable 40 is intact from X17, via 3. Ifthe fault persists, replace AS. 8 between the cable in X16 150 ohm. (Not stand- X14 to battery minus. Do a Ea aRElectronic card ~ 5710 Warning codes vath registration Orderno. = Date Valid from machine no. Tcode 8-040 2008-01-23 gyog71. = 403-414, 669.671, 715.718 | Code 60 Description — | Output 703 shar circuited disconnected Error mode | General error Error cause | 1. Defective Comments Hydraulic valve Y13, controls extension of the fork carriage. P.8 ro sD at efrae creme oem at 81] 5559 our eeacneamnnce aut 1. Disconnect cable 91 fram output 703. ~ Check that the contact pin provides contact and is not loose or ox- - idised. ~ Check that cable 91 is intact between contact 703 and contact in X17 via X14, ~ Measure the ohms for the coil on Y13 between the blue and black cable in X17, Resistance approx. 90 ohm. + Check that cable 40 is intact from X17, via X14 to battery minus. 2. Ifthe fault persists, replace AS.Order no. 232808-040 2008-01-23 Electronic card — 5710 Warning codes with registration _ Tala ramnachineno.——“Teode mo 403-414, 669-671, 716-718 930971- Code Error mode | Faults in both support arm brakes produce a max ‘Error cause | 1, Defective wiring/coil YS/Y6 Description | Output 801 short circuitedidisconnected speed of 9 km | 2. Defective eleotronic card AS i Comments YSIN6 are coils in the support arm brakes Bhere oucnasoe Pas? "tas seme) "on seme. 125]. 26 faon oe 51) wo ara erenence vu Ys age “4 Ye we 363 0 @ our suvronr anu anane 1. Disconnect cable 63 from output 801. ~ Check that the contact pin provides contact and is not loose or ox- idised. ~ Check that cable 63 js intact between contact 801 and contact in x38. ~ Check that cable 63 is intact between contact X38 and contact in X39/X40, F - Loosen contact X39, Measure ohms for the coil on YS. Resist- ance approx. 50 ohm. If the coils being measured are connected in parallel from X38, the resistance is approx. 25 ohm. ~ Loosen contact X40. Measure the ohms for the coil on Y6. Resistance = 50 ohm, ~ Check that cable 40 is intact between contact X39/40 and contact in X38. 5 ~ Check that cable 40 js intact fram X38 to battery minus. 2. Ifthe fault persists, replace AS.‘ aad MR i Electronic card — 5710 Warning codes with registration Valid from machine no. T-code 403-414, 669-671, 716-718 Order no. Date 222808-040 2008-01-23, 930871- Code [90 Potentiometer R11 for fork liviower supplies incor- rect voltage (<0.3 or >7.0 V). Description Error mode | General error Errorcause | 1. Defective potentiometeriwiring or activated input without potentiometer being connected. | 2. Defective electronic card AS Comments Fork controls, joystick R11 Pood 22. 2 R yea 28? i ELecTRONIC cao - 3s “ah 521503 INP. JOYSTICK FORK ")oae ne sovstexneacn cara 28s ne sovsren et Blox me sovsrex spare + *Y 2 © we went N00} as © as 4s una oveRRD 1. Check that R11 is not stuck in position. - chess that the voltage over R11 (yellow and grey cable) is 7-7.5 > Check that the contact pin in contact X11 is not loose or oxidised. ~The voltage on input 503 must be 3.7 +/-0.4 VDC when R11 is not activated and is correctly adjusted 2, input 503 has the right voltage and the fault persists, replace electronic card AS. BT Burana ARElectronic card — 5710 oo Warning codes with registration Valid trom machine no. Teode 920971- 403-414, 669.671, 716-718 Orderno, Date 232608-040 2008-01-23 92 Description | Potentiometer R12 for the mast's reach Inout gives incorectvoliage (0.3 0r>7.0V) Error mode | General error tr Error cause | 1. Defective potentiometerfwiring or activated input vithout potentiometer being connected. 2. Defective electronic card AS Comments ‘The mast’s reach in/out control, joystick R12 a: Pees 28 xR + tecrrome caro Ria pa at 83 thes we sven rar "hse ne wrenocane soe B11 9 sw wet 1. Check that R12 is not stuck in position. = Check that the voltage over R12 (yellow and grey cable) is 7- 7.5 VOC. = Check that the contact pin in contact X11 is not loose or oxidised. ~The voltage on input 504 must be 3.7 #/-0.4 VOC when RI2is not activated and is correctly adjusted, 2. Ifinput 504 has the right voltage and the fault persists, replace ‘electronic card AS. ‘emanual REFLEXRR BIE, AR BR SBT Eujone ABElectronic card — 5710 \g codes with registration ode 403-414, 669.671, 716-718 Order no.. 232808-040 tronic card AS. [Code 94 Description | Potentiometer Rt for speed control supplies incér- rect voltage (<0.4 or >4.6 V). Errormode | General error Error cause | 1. Defective potentiometeriwiring 2. Defective electronic card AS ‘Comments | ‘Speed control Rt ~ ELECTRONIC CARD Bo pyas 20 21 507 POT FEED 7-7.5 VOC SO1INP, SPEED REF. VALUE raae 28 508 POT. ov 7 208 @ INP. SPEED REO. 107 307 OUT. FAN, ELECTRIC POWER 4. Check that R1 is not stuck in position. Check that the contact pin in contact X19 is not loose or oxi- dised. The voltage on input 501 must be ~3.7 +/-0.2 VDC when Rt is correctly mechanically adjusted. input 501 has the right voltage and the fault persists, replace electronic card AS. SBT Europe AB Service manual REFLEXRR BIE, RRBIE CC 23-65- Electronic card — 5710 Error codes ~Tecode 403-414, 669-671, 716-718 Date 2008-01-23 930971- Order no, 232808-040 23.11.14 Error codes with registration Code 104 ‘Output 802 short circuited/disconn Errormode — | Critical error Error cause | 1, Emergency switch for Y1 activated. Description’ 2. Defective wiring/valve Yt 3. Defective electronic card AS ‘Comments Parking brake Y1 nw fecrnomiceano pys7 2g td Lg our pannnc nace e010 Our suproRt ARV BRE 1. Check that switch $131 is open. 7 2. Disconnect cable 64 from output 802. - Check that the contact pin provides contact and is not loose or ox- idised. i - Check that cable 64 is intact between contact 802 and contact in z x37. - Measure the ohms for the coil on Y1 between the contacts in X37. Resistance approx. 33 ohm. . ~ Check that cable 40 is intact from X37 to battery minus. 3. If the fault persists, replace AS.Electronic card - 5710 ete 2 Error codes Orderno. Date Valid from machine no, Teode 232808-080 08.01.23 aioe M03 404, 669.674, 716-718 Code [107 Description | Main contactor K10 does not close wien the is started and the emergency switch 13 active, Error made | Critcaleror | Error cause | 1. Defective contactor K10 2, Detective electronic card AS Comments ‘Main contactor, K10, contactor points, Pa tosh owen, ‘MAIN CONTACTOR Kt0 eve reaanconmacros Fez aren 4. Check the voltage in contact 808. Should be battery plus nom- inally + 48 VOC, with truck started, = If there is no voltage, cheok fuse F62 (10 A) = Ifthe fuse is intact, check that cable 23s intact. = If cable 23 is OK, check the contactor points on K10, = Ifthe contactor points are OK, check that cable 1 is OK. 2. Ithere is a +48 VDC voltage at card contact 808 and the fault persists, replace the AS card. SBT Europe AB Service manual REFLEX RR BIE, RR BIE CC 23-68Order no. 232808-040 Date 2008-01-23 ‘Code Description Error mode Error cause Electronic card — 5710 _ Error codes Teode 403-414, 669-671, 716-718 ving | speed is reduced Ito crawl speed Posrge a e aala ome . 1. = Is there is volt keyboard A16. Check the voltage in cable 24. Should be 0 VDC when the red button on the keyboard is activated. age, loosen cable 24. Ithere is sil voltage, replaceElectronic card — 5710 Error codes Order no. Date Valid from machine no. T-code 53808 040 2008.01.28 930071 403-414, 669.671, 716-718 Code [12 =a = : Desciption | Error dig brake input test go Error mode : “Error cause Gomments | The card's computer has detected an error during an internal ost Code Descrplion | Memory cell for steering set point value contains incorrect value Exormode | Steering error Error cause | 1, Dislodged AS electronic card 2. Defective electronic card AB | 5 Comments | Restart can reset error | ao 4. Atemporary disturbance may have affectéd the card. e Try to restart the truck. Code, 121 Descrplion 4 Sleering safety relay deadlvated due to incorrect | voltage in drive stage or communications error | wath mestor processor | Eirormode | Steering error ail Errorcause | 1. Dislodged AS electronic card | |-2, Defective electronic card AS H [Comments | Restart can reset error are a ‘A temporary disturbance may have affected the card. Try to restart the truck. PBT Europe AB ‘Senice manual REFLEX RR BIE, RRBIE CC 23-73PRE TT eae Pay Ps ‘ eee Order no. Date 232808-040, 2008-01-29 - Electronic card - 5710 Etror codes Teode 403-414, 669-671, 716-718 falid from machine no, 930971. Description [Output voltage to steering motor differs from requested steering Error mode | Steering error Error cause | 1 efective wiring to steering motor 2. Defective steering motor 3, Defective electronic card AS Comments Steering motor, M6 $1] me meseramenanice 1. Check cables 60 and 61, the X24 contact and the contacts 903 and 904, " 2. Check the steering motor. ~ Carbon brushes and holders, see C-code 1730 “Electric steering motor" + Amature windings 3. Ifthe fault persists, replace the AS card, BT Europe AB Service manual REFLEX RR BIE, RRBIE CO 23-75Orderno. 242808-040, Electronic card — 5710 Error codes T-code Date Valid from machine ho. 403-414, 669-671, 716-718 2008-01-23 930971- 3, Ifthe fault persists, replace the AS card. Code 126 Description | Steering motor error during test Error mode _| Steering error” - Enorcause | 1. Defective fuse F61 2. Defective wiring 3, Defective steering motor/carbon brushes 4. Defective electronic card AS ‘Comments Steering motor, M6 meal | pp o10 rr 4. Check fuse F61, 30 A, cables 1 and 25 and contact 904 2. Check cables 60 and 61 and contacts X24, 903 and 904. 3. Check the steering motor. = Carbon brushes and holders, see C-code 1730. = Armature windings 4. Ifthe fault persists, replace the AS card. SBT Europe AB Sewice manual REFLEX RR BIE, RR BIE CC aiElectronic card - 5710 Error codes _ Valid frommachinono, ——-Tecode 930971- 403-414, 669-671, 716: 5 | Code 13 oa Description | Error testing safety relay (steering) at start-up Error mode | Steering error Error cause | 1. Defective fuse F61 2, Defective wiring for F61 3. Defective electronic card AS Comments. Fuse F61, 30, suscrnowcemo 1. Check fuse F61, 30.4 Check cables 1 and 25 plus'contact 904, 3. Ifthe fault persists, replace the AS card. * © BT Europe AB ‘Service manual. REET ECTElectronic card - 5710 Error codes Order no. Date “Valid frommachinene. —‘T-code e 232808-040 2008-01-23, 9209711 403-414, 669-671, 716-718 place the AS card, Code Description | Error testing safely relay (main circuit) at startup Errormode | Critical error Enrorcause | 1. Temporary error during test. | 2. Defective electronic card AS Comments: A temporary disturbance may have affected the card. Try to restart the truck, I the fault persists, despite repeated attempts to restart, re- place the AS card. Code 1437 ] Description | Safety relay (main circuit) has opened. Error mode | Critical error Error cause | 1. Electronic card AS subjected to mechanical Influence (impact, jarring) | Defective electronic card AS Comments | Arestart can reset the function 1. The relay may have opened if the truck has been driven over a very uneven surface or has run into something that signifi cantly affected the truck, ‘Try to restart the truck. 2. Ifthe fault persists, despite repeated attempts to restart, re- place the AS card. Code [140 Description | Incorrect checksum in parameter memory on start | up. Error mode _ | Critical error Error cause | 1. Dislodged AS electronic card | 2. Defective electronic card AS Comments, 1. Atemporary disturbance may have affected the card, + Try to restart the truck. . ~ Change a parameter and restart + Download new pragram . ©BT- Europe AB Service manual REFLEX RRBIE, RRBIECC 23-81Electronic card ~ 5710 Error codes _ jalid trom machine no. T-cod 403-414, 669-671, 716-718 ~~ Date 2008-01-28 Orderno: 232808-040 | Error mode Error cause | gulator error and it regulator error 7 Defective GAN wiringiresistor 2.18 V not available “Comments: CAN communication Al >| 401 OUT. CAN +15 VOC see 7H 118 402 OUT. CAN GND 8 11a rag) 403 OUTJINP. CAN H }404 OUTJINP. CAN L A2 this - ia 120 AI6 419 CANH xt tag 2100 CAN L X3:3) Ji20-€ 417 119 F RA AA ‘ x44 4. Check that cables 117, 118, 119 and 120 have not short circuited or been disconnected. Also check resistors R100 and R101. ‘ 2. Check that output 401 on the AS card has +15 VDC. 3. Disconnect the operating contact for driving regulator At and restart the truck, o : 4, Disconnect the operating contact for lift regulator A2 and re~ a start the truck, : - 8, Test with anew AS card. ; arene Sonics rancal REFLEXRR GE, PRB CE 6HElectronic card — 5710 Error codes Orderno.. Date Valid from machine no. * 232808-040 2008-01-23 93097 Code 152 2 Description | No communication with driving regulator during | ‘operation. Error mode | Driving regulator error Error cause _| 1, Defective CAN wiring/resistor | 2, Detective driving regulator ‘Comments CAN communication between AS and At Aes] 417 AS Al 118 "14g |401 OUT. CAN #15 VOC a Ths 419 ]402 OUT.CAN GND 8120 120/403 OUTINE. CAN H 16 404 OUTJINP. CAN L A2 athe & 7 ths roof 18 120 i A16 119 T : CANH X34) 455 R100 CAN L X3:3 120-E a7 119. 4: X41 4. Check that cables 117, 118, 119 and 120 have not short circuited or been disconnected. Also check resistor R100. 2. Test with a new driving regulator A1._ Electronic card — 5710 Error codes ~ Teode > Orderno Date phe. 232808040+ 2008-01-23 920971: 408.414, 6694671, 716-718 m Code 154 ae [= Doscripion | No communication wilh it regulator don ea : tion = Errormode | Liftregulator error re Emer cause | 1. Defective CAN wiring fe 2. Defective lit regulator a Comments ov perE| CAN communication between AS and AZ _—_———7| a ~ MV 118 44g]401 OUT. CAN +15 VDC ee Tha 11g) 402 OUT. CAN GND : i 8T20 129|403 OUT/INP. CAN H i 16 404 OUTJINP. CAN L ot : A2 et hie Tf Te roof 18120 9 ae A16 a CANH X34 Lenco Sz GANL x33 1 H20-€ zi ; A 5 Xa Check that cables 117, 118, 119 and 120 have not short circuited or been disconnected. Also check resistor R101. 2. Test with a new lift regulator A2. BT Europe AB Sewvice manual REFLEXRA B/E, RR BIE CC 23-87Orderne. Date Electronic card — 5710 Error codes Valid from machine no. Tcode 232808040 2008.01.23 930971 403414, 669-671, 716-718, Description _| Travel regulator ~ short-circuit Error mode 1. Motor cables incorrectly connected. 2. Travel regulator [A] defective Error cause [Comments 4. Check that the motor cables are intact and correctly connect- ed. 2. Replace travel regulator [A]. Code 207 Description _| Travel regulator - 0G bus not charged. | Error mode Enor cause | Capacitors in travel regulator [AiJnot charged | after 10 s, Comments 1. Check the voltage between B+ and B- on travel regulator [A1] once the truck has been turned off to see if the capacitors have been charged, 2. Otherwise, replace travel regulator (A1].. [Code [202 die a eT Description _| Travel regulator — calibration error current sensor | Error mode Error cause | Current sensor incorrectly calibrated | ‘Comments, 1 4. Restart the truck. Replace travel regulator [A1] if required. Code 203 Description _ | Travel regulator - voltage too low (15 V) Enror mode Emorcause | 18 V supply voltage too low. Comments 1. Restart the truck. P 2. Replace travel regulator [At] if required. GBT Europe AB Service manual REFLEXRRBIE, RR BIE CO 23-89Orderna. - Date Valid tr 232808-040 2008-01-23 930971 Description Error mode Error cause | Comments é 4. Check ventil Electronic card ~ 5710 Error codes mmachineno. —‘Tcode 403-414, 669.671, 716-718 Travel regulator [At] overheated. lation. Replace travel regulator [A1] if required. Code 208 Description Travel regulator 1 AC current too high Error mode Error cause 1, Motor cables incorreclly connected. 2, Defective travel drive motor 3, Travel regulator [A1] defective. ‘Comments, ed. 3. Replace the 4. Check that the motor cables are intact and correctly connect- 2. Replace travel drive motor. travel regulator[A1]. To determine whether the travel regulatoris defective, try switching the two regulators and check if the error remains If the truck can be driven after this switch, then the regulator is defective Code 209-211 1 Description | Travel regulatof - Error on internal DC bus Hl Error mode : Error cause Hardware or software error on electronic card in travel regulator (A1], Comments 4, Restart the truck, Replace travel regulator [A1] if required. ©BT Europe AB Service manual REFLEXRABE RRBECC 23-91Order no. * 232808040 Electronic card — 5710 Error codes Valid from machine no. 930971- 403-414, 669.671, 716-718 Code 223 Description | Lift regulator - voltage too low (15 V) Error mode Errorcause | 15 V supply voltage too low. Comments 4. Restartthe truck. 2. Replace lift regulator [A2], if required. Code 224 Description __| Lift regulator - voltage too low or too high (5 V) Error mode Error cause | 5 V supply voltage too low or too high | Peta aera eee Comments | 4. Restart the truck. 2. Replace lift regulator [A2}, if required. Code 225 Description | Lif regulator - overheated drive motor t Error mode Enrorcause | 1. Motor [M1] heavily loaded 2, Contacts, wiring or temperature sensor [81] | defective. ‘Comments 4. Check the ventilation in the motor compartment, particularly fan [M13]. 2. Check contacts and wiring to drive motor [M1]. Replace if nec- essary, SBT Europe AB” Senice manual REFLEXRRBIE,RRGECO 23-93