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355 views8 pagesSTR TM Wag9
STR TM WAG9
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0% found this document useful (1 vote)
355 views8 pagesSTR TM Wag9
STR TM WAG9
Uploaded by
sumitshyamalCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 8
sur" 9
" +) [Pagel of 7 Tssued on Aug 2008 | STR No. CLW/2008/3PHTM/STRI0001_|
SCHEDULE OF TECHNICAL
REQUIREMENTS FOR
- MANUFACTURE & SUPPLY OF
3PH. TRACTION MOTOR
_TYPE 6FRA 6068 & 6FXA7059
FOR 3PH WAG-9/WAP-7&WAP-5 LOCOMOTIVE
AUGUST 2008
sera wl
Controlled COPY
ISSUED BY
TRACTION MOTOR DEPARTMENT
CHITTARANJAN LOCOMOTIVE WORKS
CHITTARANJAN-713331
WEST BENGAL
Approved By : CEE/CLW
Prepared By Checked By,
SE-TMDO~—E yal, Dy.ceETMD YNZ
i} [Page 2 of 7 Tssued on Aug 2008 _| STR No. CLW/2008/3PHTM/STR/0001
SCHEDULE OF TECHNICAL REQUIREMENTS FOR MANUFACTURE & SUPPLY
OF 3PH. TRACTION MOTOR FOR THREE PHASE ELECTRIC LOCOMOTIVES
1, SCOPE
Three phase asynchronous type Traction Motors are used in three phase (WAG9/WAP7/
WAPS) Electric Locomotives on Indian railways. These traction motors are to be
‘manufactured as per relevant drawings. The schedule of Technical Requirement (STR) is,
issued to serve as a guide to manufacturers (called the “firm ” hereafter) and should be
read in conjunction with the relevant drawings and specifications. The firm should satisfy
themselves having complied with the requirements of the drawings and STR.
‘The technical requirements are meant to serve as guidelines only and are not exhaustive.
2, GENERAL REQUIREMENTS
2.1 The firm should have currently valid ISO-9000 certification issued by an
approved agency with the activity desired clearly mentioned in the scope of
certification.
22 A system of regular submission of rejection details of material giving rejection
rate, cause of rejection, corrective action taken ete. on quarterly basis should be
followed by the firm.
23. The firm must have a system of documentation in respect of rejection at customer
end, warranty replacement and failure of item supplied by them during service.
24 The firm shall have system of recording the plant, machinery and control
equipments remaining out of service, nature of repairs done etc.
25 The testing & measuring equipments shall be duly calibrated and the validity of
calibration should be current and verified by physically checking the calibration
NABL accredited certificate issued by the calibration Agency from whom it was
calibrated.
2.6 The firm shall have a system of easy traceability of the product from
manufacturing stage to finished product stage. Stamped identification marking
with serial number of beam should be used for this purpose.
2.7 Firm must have branch offices ( minimum one in each region ,East, West , North,
South) manned by trained personnel to provide service.
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3.0 QUALITY ASSURANCE PLAN (QAP) Controlled Cap,
The firm shall prepare a quality Assurance plan (QAP) before approval is sought
and submit the same as part of compliance of this STR. The QAP shall be a
comprehensive document covering the following aspects:
i) Details of Quality Control Organization of the firm along with key
personnel engaged in the QC function.
ii) Qualification log sheet of the personnel manning the quality control set up.
Prepared By Checked BY
SE-TMDO Foy in|. DY.CEErIMD Li
| [Page3 of 7 Tssued on Aug 2008 [STR No. CLW/2008/3PHTM/STR/0001 |
iii) Process Flow Chart indicating process of manufacture for an individual
product or for a family of products if the process is same «
iv) Details of sub vendors:
= The name of the item for which sub vendor is approved.
~The sub-vendor has all the requisite infrastructure of manufacturing and
testing facilities, preferably under one roof.
= The primary vendor is following periodical inspection schedule for
sub-vendor strictly.
v) Inspection and testing plan of
a) Incoming Material
) Process ( Stage inspection )
©) Product ( Final inspection )
vi) All the formats used for recording inspection results.
This must be furnished in the following format.
(A)
Subject/Product | Sample size | Parameters | Format No | Acceptance ‘Action taken.
PProcess & its of for Limiveriteria/ | on rejection
frequency of | inspection | recording | specified Value
inspection
(B) Copy of all formats used for recording to be attached.
Details of the above aspect are described in the following paragraphs. The QAP shall be
approved by CLW and shall form basis of approval process.
4.0 QUALITY CONTROL ORGANISATION
4.1 The complete organizational setup of the Quality control key personnel
‘and official along with their qualification and experience should be
furnished,
42 The Quality Control organization should be headed by a senior level
official having degree in Engineering who shall directly report to plant in
charge.
Controit i
5.0 INCOMING MATERIAL led Copy
51 ‘A complete Bill of Material indicating all input material items required for
manufacturing of the product, governing specification and their sources of supplies as
approved by the firm should be furnished.
5.2 Test result of incoming raw material with references to test Certificate issued by
the supplier and the results of internal tests carried out by the firm for verification
may be submitted as part of QAP.
Prepared By Checked BY,
‘SE-TMDO_ & oS —— [Page 4 of 7 Issued on Aug 2008 [STR No. CLW/2008/3PHTM/STR/0001
6.0 | PROCESS OF MANUFACTURE
6.1 Complete process Flow Chart covering all steps of process of manufacturer for an
individual product ( or for a family of product if the process is same ) shall be clearly
enlisted as a part of QAP. All guide Lines issued by RDSO and as per CLW specification
to be followed.
6.2 The following details of machines used for all the steps of machining operations
should be included:
a. Make and model of the machine
b. Accuracy
©. Details of machining operations
6.3 Machining process should be such that all critical dimensions are final, machined
‘on CNC machining centers, preferably in a single setting.
64 Details of Jigs and fixtures used during manufacture should be furnished along
with the manufacturing process wherever used.
6.5 List of typical M&P required for manufacture is finished in Annexure-I. The list
is for general guidance only and manufacturing operations shall be submitted and
got approved by the firm as a part of QAP.
6.6 The list of testing and measuring instruments are furnished in Annexure I & I
respectively for general guidance only. However the specific Testing &
measuring instruments, gauges used by the firm will also form part of QAP,
which shall be submitted and got approved.
6.6.1 For Sub-vendors.
Sub vendors for critical items shall comply RDSO’s STR NO.
i) RDSO/2007/EL/STR/0021 Rev ‘)’ for casting components of TMs.
7.0 FINALP! : aif ier
RODUCT TESTING Controlled Copy
Firm should have the facilities to measure the following tests.
7.1.0 Formats for final testing indication specification values & column for observed
values shall be available.
7.2.0 Following tests shall be done :
i) Cooling Air measurements.
ii) Heat run using converter supply, Line to line resistance Ul-V1,V1-W1,
WI-Ul.
‘Average phase resistance at 30 deg C.
‘Temperature rise of the stator winding & Cage ring
Motor losses at the nominal working point.
iii) Motor characteristic
Prepared By
SETMDO Tooudal.| ..—-—~Y-