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Instruction Manual Book 2 PDF

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Instruction Manual Book 2 PDF

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Instruction Manual

Book 2

Jinling Shipyard
Newb. no. JLZ070502

Ship Name: SWARNA PUSHP

IMO no. 9432672
EPM-MS no. 60993
General Outline of Cargo Control Console
1 Book 2 of 2

Wire Diagram for Cargo Control Console

2 Book 2 of 2

Pressure Transmitter
3
Book 2 of 2

Temperature Sensor
4
Book 2 of 2

Level Switch
5 Book 2 of 2

Workstation
6
Book 2 of 2

Control Modules
7
Book 2 of 2

Online Software Manual

8
Book 2 of 2

12
INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

General Outline of Cargo Control Console

General Outline for Cargo Control Console Ass. Drawing 60992G020

Control Console for Valve Remote Control Ass. Drawing 60992G020-1
Adaption Console Ass. Drawing 60992G020-2
MIMIC Panel for Manual Valves Ass. Drawing 60992G021
INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

Wire Diagram for Cargo Control Console

Wire Diagram for Cargo Control Console EL. Drawing

DAMCOS A/S - DANISH MARINE CONTROL SYSTEMS

ID NO. MAIN POWER PILOT POWER ORDER NR. CLASSIFICATION DATE

60992G020 3x220VAC 24VDC 60992/60993 LRS 20.Mar.2009

TYPE INDEX
Solenoid Valve Cabinet 70 / 0

DESCRIPTION INDEX DATE SIGN

Table of contents =70/0 20.Mar.2009 LVF

Table of contents =70/1 20.Mar.2009 LVF

MAIN 220VAC POWER SUPPLY =70/10 06.Jan.2009 LVF

220VAC POWER DISTRIBUTE =70/11 26.Feb.2009 LVF

220VAC POWER DISTRIBUTE =70/12 26.Feb.2009 LVF

220VAC POWER DISTRIBUTE =70/13 26.Feb.2009 LVF

MAIN 24VDC POWER SUPPLY =70/14 26.Feb.2009 LVF

24VDC POWER DISTRIBUTE =70/15 26.Feb.2009 LVF

24VDC POWER DISTRIBUTE =70/16 26.Feb.2009 LVF

POWER SUPPLY INTERNAL =70/17 26.Feb.2009 LVF

POWER SUPPLY =70/18 06.Jan.2009 LVF

POWER DISTRIBUTION =70/19 06.Jan.2009 LVF

INTERNAL POWER DISTRIBUTION =70/20 04.Mar.2009 LVF

INTERNAL COMMUNATION =70/21 13.Mar.2009 LVF

INTERNAL COMMUNATION =70/22 13.Mar.2009 LVF

PRESSURE TRANSMITTER =70/31 04.Mar.2009 LVF

PRESSURE TRANSMITTER =70/32 04.Mar.2009 LVF

PRESSURE TRANSMITTER =70/33 04.Mar.2009 LVF

PRESSURE TRANSMITTER =70/34 04.Mar.2009 LVF

PRESSURE TRANSMITTER =70/35 04.Mar.2009 LVF

PRESSURE TRANSMITTER =70/36 06.Jan.2009 LVF

PRESSURE TRANSMITTER =70/37 06.Jan.2009 LVF

PRESSURE TRANSMITTER =70/38 06.Jan.2009 LVF

PRESSURE TRANSMITTER =70/39 06.Jan.2009 LVF

TEMPERATURE TRANSMITTER & LEVEL SWITCH =70/41 04.Mar.2009 LVF

HPU MOTORS REMOTE CONTROL & INDICATION =70/51 04.Mar.2009 LVF

HPU MOTORS REMOTE CONTROL & INDICATION =70/52 06.Jan.2009 LVF

SWITCH FAULT & HPU COMMON ALARM INPUT =70/53 06.Jan.2009 LVF

VHF CONNECTION =70/61 26.Feb.2009 LVF

SOUND POWER TELEPHONE =70/63 06.Jan.2009 LVF

AUTO TELEPHONE =70/64 06.Jan.2009 LVF

ODME =70/65 26.Feb.2009 LVF

REMOTE CONTROL & INDI. FOR HOSE STORE LIGHT =70/71 06.Jan.2009 LVF

CONNECTIONS TO PD640,MODULE A6 =70/101 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A7 =70/102 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A8 =70/103 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A9 =70/104 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A10 =70/105 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A11 =70/106 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A12 =70/107 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A13 =70/108 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A14 =70/109 29.Dec.2008 LVF

CONNECTIONS TO PD640,MODULE A16 =70/110 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D61 =70/111 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D62 =70/112 29.Dec.2008 LVF

DAMCOS A/S - DANISH MARINE CONTROL SYSTEMS

ID NO. MAIN POWER PILOT POWER ORDER NR. CLASSIFICATION DATE

60992G020 3x220VAC 24VDC 60992/60993 LRS 20.Mar.2009

TYPE INDEX
Solenoid Valve Cabinet 70 / 1

DESCRIPTION INDEX DATE SIGN

CONNECTIONS TO 5104BB2B,MODULE No. D71 =70/113 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D72 =70/114 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D81 =70/115 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D82 =70/116 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D91 =70/117 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D92 =70/118 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D101 =70/119 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D102 =70/120 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D111 =70/121 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D112 =70/122 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D121 =70/123 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D122 =70/124 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D131 =70/125 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D132 =70/126 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D141 =70/127 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D161 =70/128 29.Dec.2008 LVF

CONNECTIONS TO 5104BB2B,MODULE No. D162 =70/129 29.Dec.2008 LVF

=70-X100 =70/130 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X700 =70/131 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X701 =70/132 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X702 =70/133 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X702 =70/134 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X703 =70/135 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X704 =70/136 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X704 =70/137 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X705 =70/138 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X706 =70/139 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X707 =70/140 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X710 =70/143 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X711 =70/144 29.Dec.2008 LVF

=70-X713 =70/145 29.Dec.2008 LVF

CONNECTIONS TO TERMINAL BLOCK X714 =70/146 29.Dec.2008 LVF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
11.1
L1

11.1
L2

11.1
L3

17.1
PE

K701
A2

X700 1

7010A

1
K701
.1
2

7010B

X700 2

X701 L1 L2 L3 PE

1 2 .16
220VAC 3PH 60Hz MAIN POWER SUPPLY
YARD SUPPLY 220V AC FAILURE
ALARM OUTPUT
1 11
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
MAIN 220VAC POWER SUPPLY 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

10.24 12.1
L1 L1

10.24 12.1
L2 L2

10.24 12.1
L3 L3

1 3 1 3 1 3 1 3 1 3

BK701 BK702 BK703 BK704 BK705

2 4 2 4 2 4 2 4 2 4
10A 10A 10A 10A 10A

7.11.6

7011.1 7011.2 7011.3 7011.4 7011.5 7011.7 7011.8 7011.9 7011.10

X702 1 2 3 4 5 6 5A 6A 7 8 9 10
7011.1

7011.2

7011.3

7011.4
18.3/

18.4/

17.1/

TO VALVE REMOTE TO VRC TO NO.2 RLM TO NO.3 RLM TO OVERFILL ALM TO VAPOUR GAS
CONTROL SYSTEM WORKSTATIONS CONTROL BOX CONTROL BOX CONTROL CABINET CONTROL CABINET

10 12
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
220VAC POWER DISTRIBUTE 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

11.24 13.1
L1 L1

11.24 13.1
L2 L2

11.24 13.1
L3 L3

1 3 1 3 1 3 1 3 1 3

BK706 BK707 BK708 BK709 BK710

2 4 2 4 2 4 2 4 2 4
10A 10A 10A 16A 10A

7012.11 7012.12 7012.13 7012.14 7012.15 7012.16 7012.17 7012.18 7012.19 7012.20

X702 11 12 13 14 15 16 17 18 19 20
7012.11

7012.12

7012.15

7012.16
65.1/

65.1/

17.9/

TO ODME TO NO.1 RLM TO RLM BACK UP SUPPLY TO SCV OF

CONTROL CABINET WORKSTATION FOR C.O.P SYS. VRC SYS.

11 13
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
220VAC POWER DISTRIBUTE 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

12.24
L1

12.24
L2

12.24
L3

1 3 1 3 1 3 1 3 1 3 1 3

BK711 BK712 BK713 BK714 BK715 BK716

2 4 2 4 2 4 2 4 2 4 2 4
10A 10A 10A 10A 10A 10A

7013.21 7013.22 7013.23 7013.24 7013.25 7013.26 7013.27 7013.28 7013.29 7013.30 7013.31 7013.32

X702 21 22 23 24 25 26 27 28 29 30 31 32
7013.21

7013.22

7013.31

7013.32
17.15/

17.15/

61.1/

61.1/
INTERNAL SOCKET FOR LOADING PC FOR LOADING PC FOR LOADING PC FOR LOADING PC TO NO.4 VHF
FOR SERVICE (OFFICE) PRINTER PRINTER(OFFICE)

12 14
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
220VAC POWER DISTRIBUTE 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

15.1

24V DC+ L4

15.1

24V DC- L5

X700 3

7014A

K702 5
14 K702
.1
9

7014B

X700 4

X703 L4 L5

5 9 .15 MAIN POWER SUPPLY

24V DC 24V DC FAILURE
YARD SUPPLY ALARM OUTPUT

13 15
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
MAIN 24VDC POWER SUPPLY 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

14.24 16.1
L4 24V DC+ L4

14.24 16.1
L5 24V DC- L5

1 3 1 3 1 3 1 3 1 3 1 3
BK721 BK722 BK723 BK724 BK725 BK726
2 4 2 4 2 4 2 4 2 4 2 4
10A 10A 10A 10A 10A 10A

7015.1 7015.2 7015.3 7015.4 7015.5 7015.6 7015.7 7015.8 7015.9 7015.10 7015.11 7015.12

X704 1 2 3 4 5 6 7 8 9 10 11 12

7015.5

7015.6
61.1/

61.1/

TO OVERFILL TO VAPOUR GAS FOR NO.4 VHF SPARE SPARE SPARE

LEVEL ALARM CONTROL CABINET

14 16
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
24VDC POWER DISTRIBUTE 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

15.24
L4 24V DC+

15.24
L5 24V DC-

1 3 1 3 1 3 1 3 1 3 1 3
BK727 BK728 BK729 BK730 BK731 BK732
2 4 2 4 2 4 2 4 2 4 2 4
10A 10A 10A 10A 10A 10A

7016.13 7016.14 7016.15 7016.16 7016.17 7016.18 7016.19 7016.20 7016.21 7016.22 7016.23 7016.24

X704 13 14 15 16 17 18 19 20 21 22 23 24

SPARE SPARE SPARE SPARE SPARE SPARE

15 17
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
24VDC POWER DISTRIBUTE 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
11.7 12.12 13.2
7011.3 7012.15 7013.21

11.8 12.13 13.3

7011.4 7012.16 7013.22

10.24
PE

XU701 XU702 XU703 XU704 XU705

SOCKET FOR SOCKET FOR SOCKET FOR SOCKET FOR SERVICE SOCKET FOR SERVICE
DAMCOS WORKSTATION 1 DAMCOS WORKSTATION 2 RLM WORKSTATION
16 18
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
POWER SUPPLY INTERNAL 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

T701
10A

19.1

230 + 24V DC+ L71

220V AC 24V DC 19.1

0 - 24V DC- L70

PE
7011.1

7011.2
11.3/

11.4/

17 19
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
POWER SUPPLY 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

18.24
L71 24V DC+

L71 L71 L71 L71 L71

F701 F703 F705 F707 F709
7.101 7.103 7.105 7.107 7.109
2A 2A 2A 3A 2A

7.101 7.103 7.105 7.107 7.109

20.1 21.1 21.1 31.1 71.1
24V DC TO INDEX 11/61

24V DC TO INDEX 11/66

20.1 21.1 21.1 31.1 71.1
7.100 7.102 7.104 7.106 7.108

7.100 7.102 7.104 7.106 7.108

F700 F702 F704 F706 F708

L70 L70 L70 L70 L70
2A 2A 2A 3A 2A

18.24
L70 24V DC-

18 20
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
POWER DISTRIBUTION 60992/60993 LVF LVF 17.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

LIGHT LINK & POWER RAIL

PD602/BM003 PD 600/BM002 PD 640/BM001 PD 640/BM001 PD 640/BM001 PD 640/BM001 PD 640/BM001 PD 640/BM001 PD 663/BM010

MODULE D001 MODULE D002 MODULE D006 MODULE D007 MODULE D008 MODULE D009 MODULE D010 MODULE D011 MODULE D003

24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+
- + - + - + - + - + - + - + - + - +

19.3
7.101 24V DC+

19.3
7.100 24V DC-

LIGHT LINK & POWER RAIL

PD 663/BM010 PD 640/BM001 PD 640/BM001 PD 640/BM001 PD 640/BM001 PD 621/BM006 PD 622/BM005 PD 622/BM005

MODULE D004 MODULE D012 MODULE D013 MODULE D014 MODULE D016 MODULE D021 MODULE D022 MODULE D023

24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+ 24V- 24V+
- + - + - + - + - + - + - + - +

19 21
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
INTERNAL POWER DISTRIBUTION 60992/60993 LVF LVF 17.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

19.6 22.1
1 Tx+ PAIR 3 PAIR 2

PAIR 2

PAIR 4

PAIR 3

PAIR 4
7.103 24V DC+ 7.103

19.6 22.1 2 Tx- PAIR 1: UNUSED

7.102 24V DC- 7.102 PAIR 1 PAIR 1
3 Rx+ PAIR 2: TxData +/-

19.8 22.1 4 nc PAIR 3: RecxData +/-

7.105 24V DC+ 7.105 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
5 nc PAIR 4: UNUSED
19.8 22.1
7.104 24V DC- 7.104 6 Rx-

7 nc

8 nc T-568B T-568A

53.3 RJ45
7.901

53.3
7.902

T-568A TO SWITCH 3 IN CARGO CONTROL CONSOLE DAMCOS SUPPLY

24VDC+

0VDC

24VDC+

T-568B FROM SWITCH 1 IN SVC MAX 100M YARD SUPPLY

FAULT

RS20-0400T1T1 LIGHT LINK & POWER RAIL

Switch 2

PD 602M/BM003 PD 600/BM002 PD 663/BM010 PD 663/BM010

MODULE D001 MODULE D002 MODULE D003 MODULE D004
2
A B S A B S A B S A B S A B S
2 3 4 1 5 9 2 6 10 1 5 9 2 6 10
3 RJ45
X100 PE
PE DAMCOS SUPPLY

X706 1 2 3

Modbus Interface
20 To AMS 22
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
INTERNAL COMMUNATION 60992/60993 LVF LVF 17.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 Tx+ PAIR 3 PAIR 2

PAIR 2

PAIR 4

PAIR 3

PAIR 4
21.6
7.103 24V DC+
2 Tx- PAIR 1: UNUSED
21.6 PAIR 1 PAIR 1
7.102 24V DC-
3 Rx+ PAIR 2: TxData +/-

4 nc PAIR 3: RecxData +/-

21.6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
7.105 24V DC+
5 nc PAIR 4: UNUSED

21.6 6 Rx-
7.104 24V DC-
7 nc

8 nc T-568B T-568A

RJ45
53.6
7.903

53.6
7.904
24VDC+

0VDC

24VDC+

FAULT

RS20-0400T1T1
SWITCH 3 T-568A TO SWITCH 1 IN SVC MAX 100M YARD SUPPLY
1

T-568B FROM SWITCH 2 IN CARGO CONTROL CONSOLE DAMCOS SUPPLY

RJ45 ETHERNET TO WORKSTATION 1 DAMCOS SUPPLY

3
X100 PE
PE

A13 1 5 9 2 6 10 3 7 11 4 8 12

37.24 39.1
7.107 24V DC+ 7.107

37.24 D013.1 D013.5 D013.2 D013.6 D013.3 D013.7 D013.4 D013.8 39.1
7.106 24V DC- 7.106

31 33 31 33
D131 + -
14 13 24 23 D132 + -
14 13 24 23

D131 D132
5104BB2B 5104BB2B

44 42 54 52 44 42 54 52

EJECTER DISCHARGE EJECTER WATER TCP SUCTION TCP DISCHARGE

0~6 BAR 0~16 BAR 0~6 BAR 0~25 BAR

37 39
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PRESSURE TRANSMITTER 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PD640/BM001
MODULE D014

+ I/O1 - + I/O2 - + IN3 - + IN4 -

A14 1 5 9 2 6 10 3 7 11 4 8 12

38.24 41.1
7.107 24V DC+ 7.107

38.24 D014.1 D014.5 7.631 7.632 41.1

7.106 24V DC- 7.106

31 33
D141 + -
14 13

D141
5104BB2B

44 42

X707 7.631 7.632

7.631

7.632
=60/50.2/

=60/50.3/
COW MAIN SPARE HPU PRESSURE SPARE
0~25 BAR REMOTE INDICATION

38 41
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
PRESSURE TRANSMITTER 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PD640/BM001
MODULE D016

+ I/O1 - + I/O2 - + IN3 - + IN4 -

A16 1 5 9 2 6 10 3 7 11 4 8 12

39.24
7.107 24V DC+

39.24 D016.1 D016.5 D016.3 D016.7

7.106 24V DC-

31 33 31 33
D161 + -
14 13 D162 + -
14 13

D161 D162
5104BB2B 5104BB2B

44 42 44 42

TEMPERATURE TRANSMITTER SPARE LEVEL SWITCH SPARE

FOR TK CLEAN MAIN PIPE L20-70D
0~100 DEG
39 51
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
TEMPERATURE TRANSMITTER & LEVEL SWITCH 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 41
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PD621/BM006
MODULE D021

I/O 1 + I/O 2 + I/O 3 + I/O 4 + I/O 5 + I/O 6 +

7051A 7051B 7051C 7051D 7051E 7051F 7051G 7051H 7051I 7051J

A2 A1 A2 A1 A2 A1 A2 A1 A2 A1

70K1 70K2 70K3 70K4 70K5

START STOP START STOP

11 12 14 11 12 14 11 12 14 11 12 14 11 12 14

6.101C 6.101D 6.101E 6.201C 6.201D 6.201E 7051K 7051L

X707 6.101C 6.101E 6.101D 6.201C 6.201E 6.201D X714 1 2

6.101C

6.101E

6.101D

6.201C

6.201E

6.201D
=60/30.3/

=60/30.4/

=60/30.3/

=60/35.3/

=60/35.4/

=60/35.3/

START COMMON STOP START COMMON STOP CARGO OIL PUMP

HIGH PRESSURE
COMMON ALARM OUTPUT
HPU M1 HPU M2
41 52
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
HPU MOTORS REMOTE CONTROL & INDICATION 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 51
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PD622/BM005
MODULE D022

IN1 - IN2 - IN3 - IN4 - IN5 - IN6 -

7.121 7.123 7.221 7.223 D022-

X707 7.121 7.123 7.221 7.223

7.121 7.123 7.221 7.223

=60/30.16 =60/30.19 =60/35.16 =60/35.19

=60/30.17 =60/30.20 =60/35.17 =60/35.20

7.122 7.124 7.222 7.224

X707 7.122 7.124 7.222 7.224

POWER ON RUNNING POWER ON RUNNING

HPU M1 HPU M1 HPU M2 HPU M2

51 53
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
HPU MOTORS REMOTE CONTROL & INDICATION 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 52
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PD622/BM005
MODULE D023

IN1 - IN2 - IN3 - IN4 - IN5 - IN6 -

7.901 7.903 9.901 D023-

X707 9.901

7.901 7.903 9.901

21.7 22.8 =60/40A.6

21.7 22.8 =60/40A.7

7.902 7.904 9.902

X707 9.901

SWITCH 2 SWITCH 3 HPU COMMON ALARM

FAULT FAULT

52 61
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SWITCH FAULT & HPU COMMON ALARM INPUT 60992/60993 LVF LVF 13.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 53
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
15.12
7015.6

15.11
7015.5

13.20 TO ANTENNA
7013.31

13.21
7013.32

L N 24VDC+ 24VDC-
220VAC 220VAC

No.4 VHF PSU

NOT EPM-MS SUPPLY

1.5M

NOT EPM-MS SUPPLY

30M
No.4 VHF

53 63
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VHF CONNECTION 60992/60993 LVF LVF 20.Mar.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 61
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SOUND POWERED TELEPHONE

1 2 3 4 5 6 7 8 9 10 11 12 E + - R1 R2

710.1 710.2 710.3 710.4 710.5 710.6 710.7 710.8 710.9 710.10 710.11 710.12 710.E 710.+ 710.- 710.A1 710.A2

X710 1 2 3 4 5 6 7 8 9 10 11 12 E + - R1 R2

61 64
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SOUND POWER TELEPHONE 60992/60993 LVF LVF 13.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

AUTO TELEPHONE

A B

711.A 711.B

X711 A B

63 65
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AUTO TELEPHONE 60992/60993 LVF LVF 13.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 64
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

12.4
7012.11

12.5
220VAC POWER SUPPLY
7012.12

ODME

1 2

5 6 13 14 15 16 18 19 21 22 23 26 27 29 30 31 32 33

712.5 712.6 712.13 712.14 712.15 712.16 712.18 712.19 712.21 712.22 712.23 712.26 712.27 712.29 712.30 712.31 712.32 712.33

X712 5 6 13 14 15 16 18 19 21 22 23 26 27 29 30 31 32 33

64 71
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ODME 60992/60993 LVF LVF 13.Apr.2009
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 65
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

19.13
7.109 24V DC+

X713 3 X713 7

HOSE STORE & HOSE STORE (P)

SAMPLE RM. (S) LIGHT ON
LIGHT ON

13 13

S701 S702
14 14

7071A 7071B 7071D 7071E

Destination
Connection

Connection

Page/path
Jumper
Path designation / Function

-RS20-0400T1T1 PE PE /21.2

-RS20-0400T1T1 PE PE /22.2

131
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=70-X100 60992/60993 LVF LVF 29.Dec.2008
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 130
Terminal diagram WUPK031E 01.03.1994

Cable designation
/ type Cable designation / type

Terminal strip designation

=70-X700

Terminal name
Terminal no.
Destination

Destination
Connection

Connection

Page/path
Jumper
Path designation / Function

MAIN 220VAC POWER SUPPLY FAILURE ALARM -K701 1 1 /10.16

=70-X713

Terminal name
Terminal no.
Destination

Destination
Connection

Connection

Page/path
Jumper
Path designation / Function

-HS701 14
1 /71.5
-HS701 13
2 /71.6
-X705 7.109
3 /71.10

-HS701 X1 4 /71.10
-HS702 14
5 /71.14
-HS702 13
6 /71.16

7 /71.19

-HS702 X1 8 /71.19

146
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=70-X713 60992/60993 LVF LVF 29.Dec.2008
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JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 145
Terminal diagram WUPK031E 01.03.1994

Cable designation
/ type Cable designation / type

Terminal strip designation

=70-X714

Terminal name
Terminal no.
Destination

Destination
Connection

Connection

Page/path
Jumper
Path designation / Function

-70K5 11
CARGO OIL PUMP HIGH PRESSURE COMMON ALARM OUTPUT 1 /51.19
-70K5 14
= 2 /51.20

=18/0
DESCRIPTION: DMS ORDER NO.: MADE BY: CHANGED BY: DATE:
CONNECTIONS TO TERMINAL BLOCK X714 60992/60993 LVF LVF 29.Dec.2008
CUSTOMER ID: THIS PRINT IS PROVIDED ON A RESTRICTED BASIS. THIS PRINT IS TO BE RETURNED UPON REQUEST. IT IS TO BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS INDEX:
JLZ070501/02 EXPRESSLY PROVIDED AND IS NOT TO BE COPIED IN ANY MANNER. NOR INFORMATION TAKEN THERE FROM TO BE TRANSMITTED OR PASSED ON TO OTHERS
WITHOUT THE EXPRESSED PERMISSION OF DAMCOS A/S. IT IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO DAMCOS A/S.
70 / 146
INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

Pressure Transmitter

Submersible type pressure transmitter Data Sheet G084A002

Pressure transmitter type 8000 Data Sheet
FORMER
DANFOSS MARINE SYSTEMS

Damcos A/S

Aaderupvej 41
DK-4700 Naestved
Tel +45 5578 7200
Fax +45 5578 7272

Boeletvej 1
DK-8680 Ry
Tel +45 5578 7200
Fax +45 8689 2280

damcos@damcos.com
www.damcos.com

Electronic pressure transmitter

submersible type Hydrobar FR

Document Ref.: G084A002

Installation & user’s manual

V01
UK

s:\ge\g084\dok\a\g084a002 - installation manual submersible hydrobar.doc

FORMER
DANFOSS MARINE SYSTEMS

Contents Page

1.0 Description and Operation ..........................................................................................1

2.0 Technical Specifications .............................................................................................2
3.0 Ordering Information.................................................................................................2
4.0 Dimensional drawing with part description ...................................................................3
5.0 Electrical Installation .................................................................................................4
6.0 Hazardous installation................................................................................................5
7.0 Testing and Recalibrating ...........................................................................................7
8.0 Precautions and Warnings ..........................................................................................7
9.0 Welding Nipple..........................................................................................................8
10.0 Welding Nipple welding ............................................................................................9

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FORMER
DANFOSS MARINE SYSTEMS

1.0 Description and Operation

The Type 8000 Electronic Pressure to 3 bar, -1 to 10 bar and -1 to 16 Bar.

Transmitter is a solid state pressure Other ranges are also available on request.
transmitter based upon a piezoresistive
monocrystaline silicon sensor, with a very Intrinsic Safety in Hazardous Areas
high burst pressure.
The Type hydrobar FR Electronic Pressure
The sensor element is mounted in a Transmitter has been approved for use
stainless steel foot. A very strong stainless with standard transmitter zener barriers or
steel "flush" diaphragm protects the sensor Ex isolation amplifiers.
from the process medium. Silicone oil fills When the transmitter is used in such
the chamber surrounding the sensor and areas, be sure that the voltage across the
transfers pressure from the flush mounted transmitter is 17-28 V DC.
diaphragm to the sensor. Installation of this device has to be carried
out by a certified and qualified mechanic /
Pressure exerted on the sensor element installer.
creates a very small deflection of the
silicon substrate and bridge network. The Certification:
resulting strain in the silicon resistors
causes a change in the bridge resistance
that is proportional to the pressure applied. ATEX
The transmitter electronics detects this CE 0344 Ex II 1 G
change in bridge resistance and converts it EEx ia IIC T4
into 4-20 mA. The amplifier system is
based on a single integrated circuit, which -20 °C < Tamb < 70 °C
ensures a perfect linearity in the 4-20 mA Ui = 28 V
output. The electronics are fully Ii = 110 mA
encapsulated and are therefore unaffected Li = 73 µH
by vibrations and moisture. Pi = 0.9 W

Ci = See note 1.
Application
1)
The effective internal capacitance Ci is
The very compact construction of the Type depending upon the length of the
8000 Electronic Pressure Transmitter permanently connected cable and is 0.21nF
permits flush installation with the tank- or per meter, with a maximum of 395m.
pipe wall. Standard the wetted parts are
made of SS 316L (ANSI). Type Approvals

The Type 8000 Electronic Pressure Lloyds register of Shipping

Transmitter is fully temperature Bureau Veritas
compensated, which means that various Germanischer Lloyd
process-temperatures have nearly no
effects on the accuracy of the output
signal. CE marked in accordance with EU directive.
The Type 8000 Electronic Pressure
Transmitter is available in ranges from -1

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FORMER
DANFOSS MARINE SYSTEMS

2.0 Technical Specifications

Transducer Ranges:
Range F = -1 to 10 bar Output Current:
Range G = -1 to 16 bar 4-20 mA DC, loop powered 2-wire system.

Calibration:
F: Zero:-1 to 0 bar /Span: .2.5 to 10 bar
G: Zero:-1 to 0 bar /Span: .7.5 to 16 bar Current Limiting:
Typically: 22 mA
Accuracy: Max.: 31 mA
± 0.2% of calibrated range at 20°C

Stability:
Max. ± 0.1% / Year Sensor Materials:
Housing: ANSI 316
TEB (Total Error Band): Diaphragm: ANSI 316 L
± 1.5% F.S. at -20 to +70°C

Overload Capability:
F: Burst pressure 30 Bar Operating Temperature Ranges:
G: Burst pressure 60 Bar Environmental: -20 to + 70°C
Process: -20 to +100°C

Power supply:
Transmitter voltage: 17- 40 V DC
Protection Class:
External load: Transmitter: IP 68
The maximum permissible load (Ri max.)
in case of 24 V DC is 350 Ω (Ohm). Intrinsic Safety:
ATEX II 1 G
EEx ia IIC T4 compliant
RI max. = voltage - 17 Vdc (min. power)
20 mA

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FORMER
DANFOSS MARINE SYSTEMS

3.0 Ordering Information

Sensors with 40m cable:

Electronic Pressure Transmitter, Type 8000 Pressure range -1 to 10 Bar: 165B9091

Electronic Pressure Transmitter, Type 8000 Pressure range -1 to 16 Bar: 165B9092
Other pressure ranges on request.

Welding Nipple 8-G084A005

Selecting the Measuring Range

When selecting the measuring range it is important to consider the pressure peaks, and it
would be a good idea to choose a -1 to 16 bar sensor even if the range should only be 8 bars.
In the order just specify the range.

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FORMER
DANFOSS MARINE SYSTEMS

4.0 Dimensional drawing with part description

Junction box:

98 55 110

4
45

75
1
3
2

Transducer:

166 specify cable length

20
1" BSP

S.W. 32

11 10 9 8 7 6 5
ø38

ITEM QTY. Description Material

1 2 PG11 cable glands Polyester
2 1 1/8” NPT fitting for vent ANSI 316
3 1 Junction box Polyester
4 4 ø4.5 holes for fixation
5 1 Venting tube PA
6 2 Wires for connecting
7 1 Cable ø10 PE
8 1 Connection to cable IP68 ANSI 316 /Brass
9 1 Transducer ANSI 316
10 1 Foot with sensor ANSI 316
11 1 Diaphragm ANSI 316 L

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FORMER
DANFOSS MARINE SYSTEMS

5.0 Electrical Installation

Non Hazardous installation

Use a twisted pair shielded cable with a core diameter of min. 0.5 mm2, outer diameter 8-14
mm. Connect 24 V DC + to Terminal 1 and signal cable to terminal 2.

RED +
BLUE -

1 2

Breather Tube

Breather Hose
1 2

Cable screen

2x1,5 mm² Cable

To Interface Panel

From Pressure Transducer

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FORMER
DANFOSS MARINE SYSTEMS

6.0 Hazardous installation

The Type 8000 Electronic Pressure Transmitter has been designed for use in an approved
intrinsic safe installation. The transmitter is fitted with a label describing the IS category:

ATEX II 1G EEx ia IIC T4 Tamb. = -20 to +70 C

where

E : denotes the harmonized European Standard (CENELEC).

Ex ia : denotes the category of intrinsic safety, i.e. the system is incapable of causing
ignition in normal operation or with any combination of up to two faults applied.
This category will be adequate for use in zone 0, 1 and 2.

IIC : denotes the group of gases or vapors, e.g. hydrogen (detailed description in
EN50 020).

T4 : denotes the maximum surface temperature classification specified (T4: 135°C).

Tamb : denotes the minimum and maximum ambient temperature permitted by the
certificate.

The relevant intrinsic safety certificate is supplied with the system units.

The certification of electric apparatus as intrinsically safe requires the apparatus to be

designed and tested in accordance with approved drawings and the apparatus to be installed
in accordance with approved block schematic diagrams.

Therefore, when installing intrinsically safe units within an approved installation, it is essential
to ensure there is no departure from the conditions of the order or the requirements of the
approved block schematic diagram and the following related instructions:

1. No circuits other than those shown on the drawing are permitted. There must be no
interconnection to any other circuits.

2. The intrinsically safe cabling must not be connected to non-intrinsically safe circuits,
through any plug, socket or other form of electric connector containing the cable,.

3. Adequate precautions must be taken to prevent danger arising from the charging of
the intrinsically safe circuit by the contact leakage or inductance from any other circuit.

4. The intrinsically safe circuit must be adequately insulated from earth in the hazardous
area and the insulation of all cabling must be at least 500 V r.m.s.

5. The safety barrier (zener barrier) must be placed in a safe area and be mounted within
a protective enclosure with a protection degree, at least equal to IP 20.

6. The cable between the safety barrier and the amplifier should be provided with a cable
shield which is connected to earth at the zener barrier. The impedance between the
safety barrier earth rail and a secure bond to the hull must not exceed 1 ohm.

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FORMER
DANFOSS MARINE SYSTEMS

7. Safe area apparatus must not be supplied from, nor contain, a source of potential with
respect to earth under normal or abnormal conditions exceeding 250V r.m.s. or 250 V
DC.

8. The inductance/resistance ratio, total inductance and total capacitance, of the cable
must not exceed the values stated by the manufacturer of the approved safety
barriers.

Reference is made to manufacturer instructions of zener barriers and to the rules in force at
the time in question concerning intrinsically safe area installation.

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FORMER
DANFOSS MARINE SYSTEMS

7.0 Testing and Recalibrating

All transmitters are with fixed calibration from the factory, to the conditions stipulated in
users order.

For wiring connection see next page.

8.0 Precautions and Warnings

1. Check if the specifications of the transmitter meet the needs of the process
conditions.

2. Be aware of the following points:

Rapid closing valves in combination with high flow velocity will cause water
hammer (spikes) and can destroy the transmitter. DO NOT mount a transmitter
near such valves, always a few pipe bends away up or down stream (avoid
suction).

Install a pressure transmitter a few pipe bends away from pumps, as well on the
suction or pressure side of the pump.

3. The diaphragm of the transmitter is protected with a special protection cap. Protect
the diaphragm until installation takes place, to prevent damaging of the
diaphragm.

4. As soon as the wiring is brought inside through the cable gland and connected to
the terminal board, make sure the cable gland is tightly fixed, so that moisture
cannot enter into the electronic housing.

5. NEVER unscrew the venting, because it is especially designed to prevent moisture

from entering into the electronic housing. If the ambient conditions are very wet,
we advise to use a venting through the cable.

6. Avoid high pressure water-jets pointed at the venting.

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FORMER
DANFOSS MARINE SYSTEMS

9.0 Welding Nipple

23.5
ø48.0

Material ANSI 316 L

27-02-07 Version 01 S:\GE\G084\DOK\A\G084A002 -

Installation manual Submersible
hydrobar.doc
FORMER
DANFOSS MARINE SYSTEMS

10.0 Welding Nipple welding

WELDING ADVISEMENT:
The welding advisements must be followed exactly. This is very important to prevent
distortion of the weld-on nipples. It also prevents the screw thread on the electronic pressure
transmitter type 8000 not get deformed.

Installation of the weld-on nipple should be performed by a skilled machinist or welder. Weld
Argon, MIG or TIG with the smallest welding pin.

1. Cut a hole in the process vessel/pipe to accept the weld-on nipple. The hole should
produce a tight fit when coupled with the weld-on nipple.

2. Prepare the vessel hole by beveling the edge to accept filler material.

3. Position the weld-on nipple in the vessel hole and tack six places. The position of the
electronic housing (Type 8000) is fixed by the welding position of the weld-on nipple.
Before welding, locate weld-on nipple so that the cable entry and the venting are in the
right direction. The weld sequence is shown in the figure above.

WARNING:
Improper installation may result in distortion of the weld-on
nipple.

Excessive heat will distort the weld-on nipple. Weld in sections as

shown in the figure left. Allow adequate cooling between passes.
To reduce the chances of distortion to the weld-on nipple, use a
mandrel.

4. Weld the weld-on nipple in place using 0.03 to 0.045 in. (0.762 to 1.143 mm) stainless
rod as filler material in the beveled area. Adjust amperage for penetration.

5. Remove mandrel after the welding operation.

27-02-07 Version 01 S:\GE\G084\DOK\A\G084A002 -

Installation manual Submersible
hydrobar.doc
INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

Temperature Sensor

Temperature Sensor Data Sheet G084A002

Data sheet

Temperature sensors
types MBT 5250, 5260 and 5252

May 2000 DKACT.PD.P30.B1.02

520B0337
Temperature sensors, types MBT 5250, 5260 and 5252

Features and application · For temperature measurement and

regulation in piping systems and
refrigeration plants on ships – or
points where reliable, robust and accurate
equipment is required
· Gaseous or liquid media, e.g. air, gas,
vapour, water or oil.
· Up to +200°C media temperatures
· Pt100 or Pt1000 resistance element
· Can be used with 2- or 3-wire connections
· Gold plated male and female connector
· MBT 5250 with interchangeable measuring
insert
· MBT 5260 with fixed measuring insert
· Approvals
- Lloyds Register of Shipping, LR
- Germanischer Lloyd, GL
- Bureau Veritas, BV
- Det Norske Veritas, DNV
1) Measuring insert for 1) - Nippon Kaiji Kyokai, ClassNK
MBT 5250 - Registro Italiano Navale, RINA
- American Bureau of Shipping, ABS
- Korean Register of Shipping, KRS

Dimensions

Without extension length

Plugs
PG 9, PG 11 PG 13.5
Gasket

With extension length

Please note:
· Tightening torque for the mounting screw
at the rear end of the electrical connection
plug: 25 Ncm
· Tightening torque for the union
(position “E”): 17 Nm
Solid drilled with extension
length

1) Process connection Width across

flats
A = Extension length
B = Insertion length G 1/4 A HEX 22
C = Protection tube G 1/2 A, 1/2 - 14 NPT, M18 ´ 1.5, G 3/8 A HEX 27
D = Process connection 1)
All dimensions in millimeters E = Union M24 ´ 2, G 3/4 A HEX 32

2 DKACT.PD.P30.B1.02 ã Danfoss A/S, 05-2000

Temperature sensors, types MBT 5250, 5260 and 5252

Technical data Response times

Indicative response times
according to VDI/VDE 3522
Type Protection tube Water 0.2 m/s Air 1 m/s
t0.5 t0.9 t0.5 t0.9
Æ8 ´ 1 mm 9s 33 s 95 s 310 s
Æ8 ´ 1 mm, filled with heat conductive compound 1) 3s 10 s 90 s 300 s
MBT 5250 with Æ10 ´ 2 mm 12 s 42 s 111 s 391 s
interchangeable Æ10 ´ 2 mm, filled with heat conductive compound1) 4s 14 s 96 s 323 s
measuring insert
Solid drilled 12 s 36 s 220 s 900 s
Solid drilled, filled with heat conductive compound 1) 5s 15 s 210 s 850 s
MBT 5260 with Æ8 ´ 1 mm 2s 6s 82 s 260 s
fixed meas. ins. Solid drilled 4s 13 s 225 s 850 s
1)
The sensors are supplied without heat conductive compound

Materials
Protection tube in contact with media W.no. 1.4571 (AISI 316 Ti)
Process connection W.no. 1.4571 (AISI 316 Ti)
Extension length W.no. 1.4571 (AISI 316 Ti)
Union Nickel plated brass
Gasket Silicone
Plug DIN 43650 PA 6.6 (max 125°C)

Mechanical and environmental specifications

Sensor tolerance EN 60751 Class B: ± (0.3 + 0.005 ´ t) t = temperature of
1
/3 EN 60751 Class B: ± (0.1 + 0.005 ´ t) medium, numerical
1
/6 EN 60751 Class B: ± (0.05 + 0.005 ´ t) value
Vibration stability Shock: 100 g in 6 ms
Vibrations: 4g sine function 5 - 200 Hz, measured acc. to IEC 68-2-6
Enclosure IP 65 according to IEC 529
Cable entry DIN 43650 PG 9, PG 11 or PG 13.5

Max. temperature (Ext. length “None”) Max. load on protection tube (Æ8 ´ 1,
Plug DIN 43650 Æ10 x 2) acc. to DIN 43763

L = Insertion length

Permissible Air 25 m/s

Tm = Media temperature media velocity Water 3 m/s
Tp = Temperature for electric plug
TA = Ambient temperature
Process G 1/4 A – G 1/2 A G 3/4 A
connection G 3/8 A – M18 M24
Note: for extension length = 50 mm no limitations
up to 200 °C media temperature and 90 °C Max. tightening
torque 50 Nm 100 Nm
ambient temperature

ã Danfoss A/S, 05-2000 DKACT.PD.P30.B1.02 3

Temperature sensors, types MBT 5250, 5260 and 5252

Electrical connections

2-wire, 3 terminals

(l: Not connected)

MBT 5250 ordering

Standard programme
· Measuring range: –50 to +200°C · Extension length: None
· Resistance value: 1 ´ Pt100 · Tolerance: EN 60751, Class B
· Protection tube: Æ8 ´ 1 mm, W. No. 1.4571 (AISI 316 Ti)
Electrical connection
Insertion length [mm] Process connection PG 9 PG 11 PG 13.5
Code no. Code no. Code no.
50 G 1/2 A 084Z8011 084Z8036
100 G 1/2 A 084Z8012 084Z8039
150 G 1/2 A 084Z8010 084Z8008
200 G 1/2 A 084Z8022 084Z8043
50 G 3/4 A 084Z8037 084Z8058
100 G 3/4 A 084Z8006 084Z8013
150 G 3/4 A 084Z8041 084Z8014
200 G 3/4 A 084Z8044 084Z8218
1
50 /2 – 14 NPT 084Z8066
1
80 /2 – 14 NPT 084Z8019
1
100 /2 – 14 NPT 084Z8067
1
150 /2 – 14 NPT 084Z8065
1
200 /2 – 14 NPT 084Z8068

Other specifications on request

MBT 5260 ordering

Other specifications on request

4 DKACT.PD.P30.B1.02 ã Danfoss A/S, 05-2000

Temperature sensors, types MBT 5250, 5260 and 5252

Features and application · For measuring and regulating temperature

in piping systems and refrigeration plant on
ships - or at all points where reliable, robust
and accurate equipment is required.
· Gaseous or liquid media, e.g. air, gas,
vapour, water or oil.
· Up to +400°C media temperatures.
· Pt100/ Pt1000 resistance element.
· Available with built-in transmitter.
· Approvals
- Lloyds Register of Shipping, LR
- Germanischer Lloyd, GL
- Bureau Veritas, BV
- Det Norske Veritas, DNV
1) MBT 5252 - Nippon Kaiji Kyokai, ClassNK
Measuring insert type MBT 152 1) 2) 3)
2) with terminal block
- Registro Italiano Navale, RINA
3) with temperature transmitter - American Bureau of Shipping, ABS
- Korean Register of Shipping, KRS

Dimensions

Also available with:

Insertion length Extension length

Union nut
Welded
Type: BM
Protection tube
Æ10 x 2

Process connection

Transmitter type MBT 9110,

as terminal block
Connection head, type B
PG 16
Screw-cap

Process Width across

connection flats
G 1/2 A, ½-14 NPT HEX 27
All dimensions in millimeters 3
G /4 A HEX 32

ã Danfoss A/S, 05-2000 DKACT.PD.P30.B1.02 5

Temperature sensors, types MBT 5250, 5260 and 5252

Technical data (continued) Weight

Process connection
Insertion length Electrical Transmitter setting G 1/2 A G 3 /4 A ½-14 NPT
[mm] connection Weight [g] Weight [g] Weight [g]
50 430 480 430
100 Sensors are 460 510 460
2-wire,
150 without transmitter 490 540 490
3 terminals
200 520 570 520
250 550 600 550
50 4 - 20 mA, 420 470 420
100 2-wire universal 450 500 450
150 temperature 0 ® +100°C 480 530 480
200 transmitter 510 560 510
250 540 590 540

Max. load on protection tube according to DIN 43763

Æ 11 ´ 1, Æ 15 ´ 3 Æ 8 ´ 1, Æ 10 ´ 2

L = Insertion lenght
Protection tube Æ 10 ´ 2
Max. tightening torque G 1/4 - M18 50 Nm
Air 25 m/s
Permissible Steam 25 m/s
media velocity
Water 3 m/s

Materials
Protection tube in contact with media W. no. 1.4571 (AISI 316 Ti)
Process connection in contact with media W. no. 1.4571 (AISI 316 Ti)
Extension length W. no. 1.4571 (AISI 316 Ti)
Union nut Nickel plated brass
Connection head Die cast aluminium

Mechanical and environmental specifications

Max. temperature 1) Ambient: 90°C for sensors without temperature transmitter
Transmitter: 85°C for sensors with temperature transmitter
Sensor tolerance EN 60751 Class B: ± (0.3 + 0.005 ´ t) t = temperature of medium,
numerical value
1
/3 EN 60751 Class B: ±(0.1 + 0.005 ´ t)
1
/6 EN 60751 Class B: ±(0.05 + 0.005 ´ t)
Vibration stability Shock: 100 g in 6 ms
Vibrations: 4g sine function 2 - 100 Hz, measured acc. to IEC 68-2-6
Enclosure IP 65 according to IEC 529
Cable entry B-head/screw-cap PG 16
Cable entry BM PG 9
Temperature transmitter Supply voltage: 8 - 35V d.c.
MBT 9110 Output: 4 - 20 mA
1)
The temperature of the temperature transmitter is influenced by media temperature, ambient temperature and
ventilation in the engine room. If the temperature of the temperature transmitter exceeds the max. allowed
temperature the temperature transmitter must be placed in a separated enclosure, as described in the separate data
sheet for MBT 9110.

6 DKACT.PD.P30.B1.02 ã Danfoss A/S, 05-2000

Temperature sensors, types MBT 5250, 5260 and 5252

Electrical connection

With temperature transmitter Without temperature transmitter Without temperature transmitter

1 x Pt100 2 x Pt100

Ordering MBT 5252 Extension length: 50 mm

Standard programme Element: Pt 100, EN 60751, Class B
Connection head: B-head
Protection tube: Low temperature range: Æ 10 x 2 mm
High temperature range: Æ 11 x 1 mm

Process connection
Temperature Insertion Connection Transmitter Transmitter G ½A G 3/4 A ½-14 NPT
range length output setting
[°C] [mm] Code no. Code no. Code no.
50 084Z8210 084Z8230 084Z6165
80 084Z6140 084Z6164 084Z6166
100 084Z82111) 084Z82311) 084Z61671)
150 2-wire, 3 terminals None None 084Z82121) 084Z82321) 084Z61681)
200 084Z82131) 084Z82331) 084Z61691)
250 084Z6139 084Z6141 084Z6170
-50 to 200
50 084Z8214 084Z8234 084Z6171
80 084Z6142 084Z6144 084Z6172
100 084Z82151) 084Z82351) 084Z61731)
150 2-wire 4 - 20 mA, standard 0 to +100°C 084Z82161) 084Z82361) 084Z61741)
200 084Z82171) 084Z82371) 084Z61751)
250 084Z6143 084Z6145 084Z6176
50 084Z6272 084Z6148 084Z6154
80 084Z6146 084Z6149 084Z6155
100 2-wire 3 terminals None None 084Z6273 084Z6150 084Z6156
150 084Z6274 084Z6151 084Z6157
200 084Z6275 084Z6152 084Z6158
250 084Z6147 084Z6153 084Z6159
-50 to 400
50 084Z6276 084Z6162 084Z6181
80 084Z6160 084Z6163 084Z6182
100 2-wire 4 - 20 mA, standard 0 to +400°C 084Z6277 084Z6177 084Z6183
150 084Z6278 084Z6178 084Z6184
200 084Z6279 084Z6179 084Z6185
250 084Z6161 084Z6180 084Z6186
1)
Preferred versions

ã Danfoss A/S, 05-2000 DKACT.PD.P30.B1.02 7

Temperature sensors, types MBT 5250, 5260 and 5252

MBT programme Danfoss offers a complete range of MBT gas sensors, universal sensors, bearing
temperature sensors for all types of sensors, cargo sensors, stern tube sensors
applications. The range consists of exhaust as well as general purpose sensors.

General features · Fixed or replaceable measuring insert

· Pt100, Pt1000 resistance element or
thermocouple
· Wide temperature range
- up to +800°C with thermocouple
- up to +600°C with resistance element

Further information Further information about our temperature

sensors type MBT can be found in separate
data sheets, which can be ordered by
contacting your local Danfoss representative.

8 DKACT.PD.P30.B1.02 ã Danfoss A/S, 05-2000

INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

Level Switch

LIDEC Level Switch Installation Operation & Maintenance Manual

L20-70D Typical Installation Ass. Drawing M33226

L20-70D Current Output Ass. Drawing M34227
Enraf Marine Systems NT406
85, Avenue de Saint Cloud Rev06 - 01/05
78000 Versailles - France Page 1/16
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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

LIDEC LEVEL SWITCH

Series L20-70 D

INSTALLATION OPERATING
& MAINTENANCE MANUAL

SAS au Capital de 2 158 244 € - 444 871 933 R.C.S. Bourges - APE : 332B
a Delft Instruments company Headquarters : Bât 59, rue Isaac Newton - ZA Port Sec Nord – 18000 Bourges - France
Enraf Marine Systems NT406
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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

CONTENTS

1 UNPACKING AND INSPECTION .................................................................................................................... 3

2 STORAGE........................................................................................................................................................ 3

3 OPERATING PRINCIPE.................................................................................................................................. 3

4 OVERALL VIEW AND DIMENSIONS.............................................................................................................. 4

5 TECHNICAL DATA .......................................................................................................................................... 4

6 INSTALLATION................................................................................................................................................ 5

7 OUTPUT SETTING.......................................................................................................................................... 6

8 ELECTRICAL CONNECTIONS ....................................................................................................................... 7

8.1 Connection diagram of probe without test switch (single box).............................................................. 7

8.2 Connection diagram of probe with test switch (dual box) ..................................................................... 7

8.3 Supply voltage 16 to 28 Vdc ................................................................................................................. 8

8.4 Cable definition ..................................................................................................................................... 8

8.5 Special precautions for the intrinsically safe installation EEx ia ........................................................... 8

8.6 Connection diagram .............................................................................................................................. 9

9 LEVEL ALARM ADJUSTMENT (ONLY FOR VERTICAL INSTALLATION) ........................................ 9

10 TEST ........................................................................................................................................................... 9

11 TROUBLE SHOOTING GUIDE ............................................................................................................. 10

ANNEX A EC TYPE EXAMINATION CERTIFICATE LIDEC L…. ....................................................................... 11

ANNEX B DECLARATION OF CONFORMITY for LIDEC L…............................................................................ 15

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

1 UNPACKING AND INSPECTION

● Carefully unpack and inspect the equipment; in case of damage, file proper reserves with
carrier.

● The identification of the instrument is indicated on the connection head.

2 STORAGE

The material should be stored in covered area, in the original packing and protected.
The storage temperature : - 40 to +80°C

3 OPERATING PRINCIPE

The level detector LIDEC is detecting the free liquid presence as high or low level alarm
with a current output (18/6 mA) in power supply loop or a dry contact output. The
installation of the probe can be either horizontal or vertical.

The operating principle is based on the absorption of mechanical waves from the sensitive part of
the metallic probe in case of contact with liquid. A piezo-electrical ceramic generates these waves
then detects their amplitude after reflection on the probe extremity. The detected absorption
causes either a variation of the consumption current, from 18 to 6 mA or reverse, or the switching
of the relay.

NOTE : due to that principle, the probe must not be painted, it must be cleaned
periodically when used with viscous liquid.

This equipment offers a reliable fully fail safe operating. The alarm occurs in following conditions :

- Liquid detection
- Electronic and/or sensor failure
- Power supply failure

In addition, in the dual box type variation are placed one test switch per channel, allowing, by
using a test magnet, to check the efficiency of the alarm sequence in remote conditions, without
access to the probe and without opening the enclosure. When activated, the test switch simulates
the detection of liquid, and starts the alarm sequence.

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

4 OVERALL VIEW AND DIMENSIONS

Refer to drawings : M32017 Lidec 20-70 DR, Polyester box, Relay output
M31999 Lidec 20-70 D, Polyester box, Current output
M32128 Lidec 20-70 DR, Stainless steel box, Relay output
M32126 Lidec 20-70 D, Stainless steel box, Current output
M34229 Lidec 20-70 D, dual stainless steel box with test, current output

5 TECHNICAL DATA

The different variations of Lidec L20-70 D are defined according to the following table :

Current Output Relay Output

Length of cable between probe and
L20-70 D L20-70 DR
electronic box 30m max

● Power Supply: 16 to 28 VDC (24 VDC nominal)

● Power consumption: 0.6 W
● Output configuration: according to the position of a jumper :
NO/NC dry contact
contact rating 5 A/28 Vdc
Current loop variation 18 / 6 mA
● Level alarm (factory pre-set): vertical mounting = 5 mm above the low point of the probe.
Horizontal mounting = axis of the probe.
● Accuracy: ± 2mm
● Hysteresis: < 4mm
2
● Electrical connection: terminal connection for maxi 1,5 mm wire, and maxi cable
∅ 12 or 14 mm with polyester box
∅ 14.5 mm with stainless steel box, single or dual
● Weatherproof protection: IP66 : Polyester remote electronics box
IP66/67: Stainless steel remote electronics box, single or dual
IP68 : probe up to 50m depth, checked during 20 days
● Operating safety: Positive safety when ST1 so that output is 18 mA or relay On
out
of alarm
● Operating Temperature: -25 to +70°C (housing)
up to 70°C (probe)
● Intrinsic Safety: II 1 G/D EEx ia IIC or IIB T6, T5, T4 (see also § 8.3)

a Delft Instruments company

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

6 INSTALLATION

- Both horizontal and vertical installations are possible.

- Two fixing holes diameter 7 mm for the probes' bracket, four fixing holes diam. 4.5 mm for the
polyester box or 13 mm for the stainless steel box, two holes diam. 8.5 for the dual box.

CAUTION :
If any kind of works is to be carried out around the probe, it is necessary to protect
it against shocks, sandblasting, painting etc…

-INSTALLATION WITH FLEXIBLE CONDUIT

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

7 OUTPUT SETTING
ST4 and ST5 are factory preset

ST1 :

No jump on L20-70D
See chapter 8.2

18 mA out of liquid

6 mA out of liquid

No jump on L20-70D

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

8 ELECTRICAL CONNECTIONS

CAUTION :
the connections are to be made with power switched off.

8.1 Connection diagram of probe without test switch (single box)

Brown
From probe Blue
Red

8.2 Connection diagram of probe with test switch (dual box)

NOTE : make sure to respect the correspondance between probe and electronic board : "L" (low
alarm) probe to be connected on "L" board; "H" (high alarm) probe to be connected on "H" board.

Brown
From probe Blue Magnetic test switch
Red

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

8.3 Supply voltage 16 to 28 Vdc

8.4 Cable definition

Multiwire screened shielded cable :
- Composition : 2-wire cable for current loop connection (polyester or stainless steel box);
4-wire cable with relay output connection (polyester or stainless steel box), 4-wire cable
with current loop connection (dual stainless steel box with test),
NOTE :
- Make sure to respect the intrinsic safety requirements (see chapter 8.5)
- The screen must be connected to ground on the voltage supply side, and not on
the Lidec enclosure.
- Diameter of the cable : see § 5 Technical data

8.5 Special precautions for the intrinsically safe installation EEx ia

The LIDEC transmitter is certified II 1 G/D EEx ia IIC or IIB T6, T5, T4 under
certificate n° LCIE 02 ATEX 6181X, meaning that it must be associated to an
intrinsically safe certified device, complying with the transmitter's intrinsic safety
parameters.

● Ratings on power supply line (terminal B1) :

Class U max I max P max L int. C int. Ambient T°C

EEx ia IIC T6 28V 100mA 0.78W 0 50nF -25 to +40°C
EEx ia IIC T5 28V 100mA 0.78W 0 50nF -25 to +55°C
EEx ia IIC T4 28V 100mA 0.78W 0 50nF -25 to +70°C

EEx ia IIC T5 28V 120mA 0.84W 0 50nF -25 to +40°C

EEx ia IIC T4 28V 120mA 0.84W 0 50nF -25 to +70°C

EEx ia IIB T5 28V 200mA 1.4W 0 50nF -25 to +40°C

EEx ia IIB T4 28V 200mA 1.4W 0 50nF -25 to +70°C

● Ratings on dry contact line (terminal B3) : U max ≤ 28 Vdc; L int. = C int. = 0

The result of such association is an intrinsically safe system, which must be certified. The certification
is the responsibility of the provider of the associated device.

As consequence, a suitable Zener barrier must be installed in Safe Area, to be inserted in line
between LIDEC and power supply / acquisition device on B1, and in line between LIDEC and alarm
unit on B3 when used.

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

8.6 Connection diagram

9 LEVEL ALARM ADJUSTMENT (only for vertical installation)

The potentiometers with red varnish are factory pre-set, and not to be modified.

The LIDEC are factory pre-set 5 mm above the low point of the probe for water level detection.
The "SENS" potentiometer situated on the circuit board allows to adjust the sensitivity related to
the liquid wave absorption properties, and as consequence to adjust lightly the alarm level.

10 TEST
- Check the electric connection according to the diagram § 8.6.

- Operating cycle test : check the contact relay releasing or the current loop variation by
tightening the probe between fingers to simulate the liquid absorption.

- For the LIDEC with dual box and test switches, the alarm sequence is checked by approaching
a magnet on top of the housing, successively in the area proper to each channel : the relevant
alarm should be activated immediately.

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LIDEC SERIES L20-70D - INSTALLATION OPERATING & MAINTENANCE MANUAL

11 TROUBLE SHOOTING GUIDE

SYMPTOM POSSIBLE TROUBLE ACTION

No detection Electric connection defective or check the connection or

incorrect the supply voltage value
Current loop detection Incorrect settings : Relay output Check the settings (§7)
value >19 mA instead of current output
NC output instead of NO Incorrect settings Check the settings (§7)

Spare parts :

Designation Order code

Probe 32269
Current output board, without test switch M11979
Current output board, with test switch 34231
Dry contact output board 25789

Vision Series Data Sheet SD8751-2E03

MS2130 Mariner Kit Data Sheet
GE Match UPS Data Sheet
Product Data Sheet
SD 8751-2E03
August 2008

Damcos Vision Series

®
Product Data Sheet
SD 8751-2E03
Damcos Vision Series
®
August 2008

Introduction
® ®
Damcos Vision is a series of workstations used in Damcos Vision is based on a number of 10.4”, 17”
complete Marine Tank Management (MTM) systems or 19” TFT monitors making the system especially
for visualisation and control of tank related functions qualified for mounting in panels and desks with no
on vessels: space for keyboard and trackball.
• Valve and pump control and supervision The monitors can also be mounted on a desktop
• Tank contents gauging and calculation stand that can easily be fastened to a console or
• Loading and discharging supervision desk. The monitors are available with integrated
• Draft, trim and heel measurement and CPU enabling visualization/operation of the before
calculation mentioned MTM functions.
• Alarming
• Other kinds of calculation and automation

Features
• Robust design adapted for the marine • 24 VDC, 230 VAC or Dual power supply
environments • Integrated CPU for MTM applications
• Various installation possiblities in a panel or on a • Connections of external keyboard, mouse or
console or desk trackball
• Wide range of monitor sizes 10.4” , 17” and 19” • Connection of Ethernet
• 10.4” and 17” monitors are available with touch

2
Product Data Sheet
SD 8751-2E03
August 2008
Damcos Vision Series
®

Items
Item No. Description
Vision 104 165B9052 10.4” Monitor with touch and integrated CPU

Vision 17 165B9055 17” Monitor

Vision 17 T 165B9056 17” Monitor with touch
Vision 17 C 165B9057 17” Monitor with integrated CPU
Vision 17 TC 165B9058 17” Monitor with touch and integrated CPU

Vision 19 165B9059 19” Monitor

Vision 19 C 165B9060 19” Monitor with integrated CPU

Vision CPU 165B9061 Standalone CPU with for mounting e.g in panel, console or
under a desk

Vision Stand 165B9062 Desktop stand for mounting of Vision 15 X, 17 X and 19 X

Vision Stand PSU 24VDC 165B9064 Desktop stand for mounting of Vision 15 X, 17 X and 19 X
with integrated 24 VDC power supply unit
Vision Stand PSU Dual 165B9065 Desktop stand for mounting of Vision 15 X, 17 X and 19 X
with integrated dual power supply unit 24 VDC and 100-240
VAC power supply unit

Vision PSU 100-240VAC 165B9066 100-240 VAC power supply adaptor for Vision 15 X, 17 X, 19
X and CPU
Vision PSU DIN 100-240VAC 165B9067 100-240 VAC power supply for DIN rail mounting for Vision
15 X, 17 X, 19 X and CPU
Vision PSU DIN 24 VDC 165B9068 24 V DC power supply for DIN rail mounting for Vision 15 X,
17 X, 19 X and CPU

Vision Keyboard - UK 165B9069 External keyboard UK with integrated trackball

Vision VGA cable 165B9071 VGA Cable 1.8 meter

Vision USB cable 165B9072 USB Cable 1.8 meter
Vision PSU cable 165B9073 Power cable 1.5 meter with one connector
Vision VGA link cable 165B9074 VGA Link cable
Vision USB link cable 165B9075 USB Link cable
Vision PSU link cable 165B9076 Power Link cable

Vision USB CD-ROM RW 165B9077 External USB CD-ROM RW

Vision USB Memory Bird 165B9084 External USB Memory Bird - Jetflash 2.0 - 512MB

Please note:
Vision 17 C, 17 TC and 19 C are not approved to be mounted on the Vision Stand.
Vision 104 is only for panel mount.

3
Product Data Sheet
SD 8751-2E03
Damcos Vision Series
®
August 2008

As a minimum Vision 17 X, 19 X and CPU require or an other computer.

the Vision PS 100-240VAC power supply.
The Vision PSU cable is used to supply the Vision
To build an external Dual PSU it require the Vision 17 X, 19 X or the CPU.
PSU DIN 100-240VAC and the Vision PSU DIN
24VDC. The Vision VGA, USB (touch), PSU is used for
“internal” wiring for Vision 17 C, 17 TC, 19 C.
The Vision VGA and USB (touch) cable is used to
connect the Vision 17, 17 T or 19 to the Vision CPU The Vision 104 requires single or dual 24 VDC.

Vision Stand Installation

The Vision Stand used for console or desk mounting Installation of up to three Series 600 modules inside
of Vision 17, 17 T and 19. The Vision Stand is the Vision Base is possible. These modules can be
available with different power supplies 24 VDC, 100- used to interface the P-NET field bus or control local
240 VAC or Dual supply of monitor and integrated buzzers, lamps via digital outputs.
CPU.

Below picture show the Vision 17 mounted on the

Vision Stand:

4
4 x M6 Thread

ø19.0mm x 4

15mm

76mm
Product Data Sheet

61mm
40mm

38mm
SD 8751-2E03
August 2008
20mm

54mm
Damcos Vision Series
®

209mm

229mm

Below illustration shows the dimensions of Vision

Stand and how it can be console or desk mounted.

VESA75 mounting holes

37°

90mm
151mm 207mm

Below illustration showns the dimensions of the

mounting Threads and the cable outled (Bottom
View):

5
Product Data Sheet
SD 8751-2E03
Damcos Vision Series ®
August 2008

Vision 104 Panel Installation

Below illustration shows how the unit can be
installed in a panel.
296.0mm 54.0mm 13.5mm

15.5mm 266.5mm

190.5mm

242.5mm
12.0mm

30.0mm

12.0mm 20.0mm
ø6.5mm

Vision 104 Workstation Specifications

Item Description
Size: 10.4”
Resolution: SVGA
Number of pixel: 800 x 600
Active area (mm): 212 x 154
Pixel pitch (mm): 0.264
Mode: TN
Number of colors: 16.2 M
Contrast ratio (typ.): 500 : 1
Brightness (cd/m²): 400
Response time (ms at 25°C): < 35
Viewing angle (H/V): 120° / 100°
Interface: 2 x USB 2.0, ETHERNET 10/100
Supply voltage (V): Single or dual 24 VDC
Backlight: 2 CCFL
Outline dimension (mm): 296 x 242.5 x 54
Mounting: Panel
Weight (g): 2,700
Operation temperature: - 20 °C to + 70 °C
Storage temperature: –25 °C to + 70 °C
Storage: Flashdisk-drive

6
Product Data Sheet
SD 8751-2E03
August 2008
Damcos Vision Series
®

Vision 17 Panel Installation

Below illustration shows how the unit can be
installed in a panel.

Monitor outline

Panel cutout

CPU outline
262mm

315mm

84mm
336mm
227mm

ø4.5mm
62mm

71mm
46mm

350mm 22mm
420mm 78mm 34mm

34mm

Version 2 010903

Vision 17 Monitor Specifications

Panel cut out for 17" Monitor 1 of 1 JAK
G020B226

Item Description
Size: 17.0”
Resolution: XGA
Number of pixels: 1,280 x 1,024
Active area (mm): 337.9 X 270.3
Pixel pitch (mm): 0.264
Mode: TN
Number of colors: 16.7 M
Contrast ratio (typ.): 350 : 1
Brightness (cd/m²): 250
Response time (ms at 25°C): < 25
Viewing angle (U/D/L/R): 60/60/70/70
Interface: Analog RGB
Supply voltage (V): 12
Backlight: 4 CCFL
Outline dimension (mm): 420 x 315 x 34 (+22 or +78)
Mounting: VESA75 or in panel
Weight (g): 5,500
Operating temperature: 0 °C to + 55 °C
Storage temperature: –25 °C to + 60 °C

7
Product Data Sheet
SD 8751-2E03
Damcos Vision Series ®
August 2008

Vision 19 Panel Installation

Below illustration shows how the unit can be
installed in a panel.

Monitor outline

Panel cutout

CPU outline

340mm
262mm

95mm
300mm

345mm

ø4.5mm
55mm

40mm

60mm

380mm
22mm 40mm 78mm 40mm
440mm

Vision 19 Monitor Specifications Version 2

1 of 1
010903
JAK
Panel cutout for 19" Monitor
G020B326

Item Description
Size: 19.0”
Resolution: XGA
Number of pixel: 1,280 x 1,024
Active area (mm): 386 X 290
Pixel pitch (mm): 0.294
Mode: PVA
Number of colors: 16.7 M
Contrast ratio (typ.): 500 : 1
Brightness (cd/m²): 250
Response time (ms at 25°C): < 25
Viewing angle (U/D/L/R): 80/80/80/80
Interface: Analog RGB
Supply voltage (V): 12
Backlight: 4 CCFL
Outline dimension (mm): 440 x 340 x 40 (+22 or +78)
Mounting: VESA75 or in panel
Weight (g) 7,000
Operating temperature: 0 °C to + 55 °C
Storage temperature: –25 °C to + 60 °C

8
Product Data Sheet
SD 8751-2E03
August 2008
Damcos Vision Series
®

Vision 104, 17, 17T, 19 Connections

Below illustration shows all external connecting
options to the Vision monitors (Vision 10.4 upper
picture and Vision 17, 17T and 19 lower picture).

Network USB Power, External buzzer

and Fire Alarm

Touch Power VGA

Vision Touch Specifications

Item Description
Type: 3M MicroTouch 5-wire Resistive Touch Screen
Operating devices: Stylus, finger, gloved hand, pen or tool
True position error: =< 1% within Precision Area (Precision Area is the center
96% af X and Y active area dimensions) Outside precision
area, linearly increasing to 2 % at the edge of the active
area.
Activation force: Stylus: <25g average with plastic stylus with 1 mm radius, full
hemispherical tip.
Finger:<50g average with 5/8” diameter silicone finger.
Chemical resistance: Tea, Coffee, Ketchup, Mustard, Vinegar, Beer, Coca-Cola,
The touch screen surface finish is unaffected by exposure to Red Wine, Cooking Oil, Wisk Laundry Detergent, Fantastik
the following chemicals for a period of one hour at 22C, 45% All Purpose Cleaner, Joy Dishwashing Liquid, Windex,
relative humidity. ASTM-F-1598-95. Formula 409 Cleaner, Clorox Bleach (5.25%), Hydrogen
Peroxide (3%), Lysol, Ethyl Alcohol, Isopropyl Alcohol,
Acetone, Methyl Ethyl Ketone (MEK), Toluene, Concentrated
Hydrochloric Acid, Naptha, Miniral Spirits, Gasoline, 10W30
Motor Oil, Diesel Fuel, Transmission Fluid, Brake Fluid,
Antifreeze, Hydraulic Oil.

9
Product Data Sheet
SD 8751-2E03
Damcos Vision Series
®
August 2008

Vision CPU Installation

Below illustration shows how the unit can be
installed in a panel or below a desk.

233mm
209mm

ø4.5mm 202mm
192mm

Vision CPU Connections

Below illustration shows all external connecting
options to the Vision CPU.

RCA Video
or Version 2 010903
SPC-kabinet
/ P DIF Port
montageplade VGA
1 of 1 JAK
(Audio) G020B203
Mic Line
S-Video
In In Out USBs
Connector PS/2 Keyboard On/Off

COM port RJ45 LPT Connector PS/2 Mouse In Out

Power
(12VDC)

10
Product Data Sheet
SD 8751-2E03
August 2008
Damcos Vision Series
®

Vision CPU Specifications

Item Description
Form factor: Mini-ITX
170mm x 170mm
Micro ATX Chassis Compliant
Processor: VIA Eden™ Low power consumption - Fanless
Chipset: VIA Apollo PLE133
VT8601A North Bridge
Featuring integrated AGP 2X graphics
VIA VT8231 South Bridge
TV-OUT Integrated Macro Vision 7.01
High quality scaling and filtering
S-Video or Composite video output
Supports NTSC/PAL TV formats
Main memory: Two 168-pin DIMM memory sockets
PC100/133 SDRAM support- Max 1Gb
LAN VIA 10/100 Ethernet LAN onboard
Graphics: Integrated AGP4X with 2D/3D Graphics Acceleration
Motion Compensation for DVD playback
VIP port for video overlay function
Audio: VIA VT1612A AC’97 onboard
3 Audio Jacks - Line-Out, Line-In and Microphone-In
Sound Blaster, Sound Blaster Pro Compatible
Expansion slots: None
Onboard ide: ATA/100/66
Hard disk drive: 2½” 20Gb
Floppy disk / ZIP: External USB Device, Bootable
CD-ROM: External USB Device, Bootable
Supply voltage: 12V 2A (Dual Supply possible)
Power supply: External 230V AC/12 V DC
External 24 V DC/12 V DC
I/O Ports: 3 Audio Jacks - Line-out, Mic-in and Line-in
Four USB ports (two USB ports located at rear side)
1 EPP/ECP parallel port
1 16C550 compatible serial port
2 External PS/2 Compatible Keyboard /Mouse ports
2 TV output ports (S-Video or optional RCA TV out)
1 S/PDIF out (optional and multiplex with RCA TV out)
1 RJ-45 LAN port
Outline dimension (mm): 233 x 180 x 78
Mounting: VESA75 or on mounting plate
Weight (g): 2,000
Operating temperature: 0 °C to + 70 °C
Storage temperature: –25 °C to + 80 °C

11
Product Data Sheet
SD 8751-2E03
Damcos Vision Series
®
August 2008

Vision Stand PSU Dual

Below picture shows the unit.

24 VDC Output to
Serie 600 Modules
12 VDC Output to
Vision 15XC, 17XC and19C
Vision PSU
DIN 24 VDC
Vision PSU 100-240 VAC

24 VDC Input 110-240 VAC Input and

Output

Option:
Up to 2 pcs. Serie 600 Modules can be installed in the Vision Stand.

Example:
PD602 DPI with Ethernet
PD620 Alarmoutputs to horn and light

12
Product Data Sheet
SD 8751-2E03
August 2008
Damcos Vision Series
®

Vision PSU 100-240 VAC

Below picture shows the unit.

Item Description
AC input: 100-240VAC ~ 1.8 A 50-60 Hz
DC output: 12 VDC 4.58 A
Fuse rating: T2.5A / 250V OR 300V

13
Product Data Sheet
SD 8751-2E03
Damcos Vision Series
®
August 2008

Vision PSU DIN 100-240 VAC

Below picture shows the unit.

Item Description
AC input: 100-240VAC ~ 1.8 A 50-60 Hz
DC output: 12 VDC 4.58 A
Fuse rating: T2.5A / 250V OR 300V
Mounting: DIN RAIL

14
Product Data Sheet
SD 8751-2E03
August 2008
Damcos Vision Series
®

Vision PSU DIN 24 VDC

Below picture shows the unit.

Item Description
DC input: 18...36 VDC
DC output: 12 VDC Max. 4.16 A
Loaf regulation (100...0)%: +/- 0.2% max.
Isollation voltage: Input/Output 1500VDC
Input/Case 1500VDC
Output/Case 1500VDC
MTBF (MIL-HB 217E at 25C): > 1.000.000 hrs.
Storage temperature: -55 to +105 C
Thermal shutdown range: Tcase 100C
Current limit: 110 to 150% Nominal output
Over voltage protection: 115 to 140%
Undervoltage lockout: 24Vin power up @ 17.0V
24Vin power down @ 16.0V

15
Product Data Sheet
SD 8751-2E03
Damcos Vision Series
®
August 2008

Vision Keyboard
Below picture show the Vision keyboard.

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

The Emerson logo is a trademark and service mark of Emerson Electric Co. Damcos and the Damcos logotype are registered trademarks of
Damcos A/S. All rights reserved. The contents of this publication are presented for information purposes only, and while effort has been made
to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services
described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve
the right to modify or improve the designs and specifications of our products at any time without notice. Damcos A/S accepts no responsibility
for any errors that may appear in this publication.

This product has been developed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
Tel +45 5578 7200
Fax +45 5578 7272

© 2008 Damcos A/S

MS2130
Mariner Kit for use with HP Compaq dc7800
Small Form Factor PC (Horizontal mount)

What is so special about the HP

Compaq dc7800 SFF PC?

rovides all the benefits of a full-size enterprise PC in

P
a sleek, space-saving design without sacrificing speed,
power, or serviceability
Only two-thirds the size of a conventional desktop PC
esigned by HP’s award winning engineering team
D
striving to create PCs that maximize quality and
performance, while minimizing overall acoustic levels
through enhanced air flow, thermal, and BIOS design
E nergy efficient solutions that help lower electricity
consumption and reduce the environmental impact of
HP Compaq dc7800 PCs such as remote power
management, power efficient processors and 80 PLUS
power supplies
reated using industry leading design for Environment
C
standards - upgradeable, recyclable and energy efficient
ool-less serviceability features for easier upgrades
T
and repairs
L ong purchase lifecycles and image stability for
demanding enterprise environments
uilt around the Intel® Q35 Express chipset and the
B
latest Intel® Core 2 Quad® and Intel® Core 2 Duo®
processors to meet the demands of all advanced
business applications
The HP Compaq dc7800 Small Form Factor (SFF) PC is marine ith Intel® Graphics Media Accelerator 3100 to
W
type-approved by all of the major international marine Classification deliver exceptional graphics performance for all
essential and multimedia requirements
Societies when it is installed in conjunction with our Mariner Kit
ne low-profile PCI slot; Two low-profile PCI Express
O
MS2130. x 1 slots; One low-profile PCI Express x 16 slot;
(Two full-height PCI slots optional using PCI riser card
The MS2130 Mariner Kit affords protection against the effects of
– with riser card option, PCI Express x1 and x16 slots
vibration and shock experienced in the offshore marine environment are inaccessible)
and has been type-tested against IACS Unified Requirement E10 and Two front and six rear USB 2.0 ports
the relevant sections of IEC60945 (see below right for test details). orldwide product availability and HP Global Services
W
helps keep corporate costs low and provide
This type-approved combination of hardware and Mariner Kit can be consistency across regions and technologies
used as the platform for your critical navigation, control, loading and Three-year limited warranty on parts and labour
general purpose applications (please check individual type-approval as standard

certificates for any restrictions).

This Mariner system is type-tested against the consolidated, ‘worst-case’
requirements of all the major international marine Classification Societies:

ABS, BV, CCS, DNV, GL, KR, LR, NKK, PRS, RINA
Type-tests included on the test programme are as follows:
> Vibration, Shock, Static and Dynamic Inclination
> Dry & Damp Heat, Low Temperature
> Acoustic Noise, Compass Safe Distance
> High Voltage, Power Supply Variation & Power Supply Failure
> Conducted LF & RF, Electromagnetic Field
> Radiated & Conducted Emissions, Electrostatic Discharge
“World leading type-approved > Insulation Resistance, Burst / Fast Transients
> Surge Immunity, Access to Dangerous Voltages
computer hardware”
MS2130 Operating Guidelines
Although all our equipment is tested against extreme environmental
conditions for the purposes of marine type-approval, installation
should take into account the following guidelines:
Mariner Kit for use with HP Compaq dc7800 > K eep the computer away from excessive moisture, direct moisture
and the extremes of heat and cold, to ensure that the unit is within
Small Form Factor PC (Horizontal mount) the manufacturer’s specified operating/non-operating ranges:

Operating Non-Operating
Temperature +10° to +35°C -30° to +60°C
(+50° to +95°F) (-22° to +140°F)
Humidity 10% to 90% 5% to 95%
(non-condensing) (non-condensing)

> Leave at least 10.2 cm (4-inch) clearance on all vented sides of the
computer to permit the required airflow
> Never restrict airflow into the computer by blocking any vents or
air intakes
> Occasionally clean the air vents on the front, back and any other
vented side of the computer as lint, dust and other foreign matter
can block the vents and limit the airflow
> If the computer is to be operated within a separate enclosure,
intake and exhaust ventilation must be provided on the enclosure,
and the same operating guidelines listed above will still apply
By following these guidelines you will maximise the life of your
equipment and minimise service costs.

STATISTICS
Overall Fitted 348mm (w) x 154mm (h) x 390mm (d)
Dimensions
Weight Approx 2.3 kg
(Mariner Kit only)
Weight Approx 11 kg
(including hardware)
Chipset Intel® Q35 Express
Processor Intel® Core 2 Quad® Q6600
with 1066-MHz FSB, 8-MB L2 cache
Intel® Core 2 Duo® E6750, E6550,
E4500, E4400 with 1333 or 800-MHz
FSB, 2- or 4-MB L2 cache
Intel® Pentium E2180, E2160 with
800-MHz FSB, 1-MB L2 cache
Intel® Celeron 440, 430 or 420 with
800-MHz FSB, 512-KB L2 cache
Memory From 512-MB to 8-GB DDR2 PC2-6400
or PC2-5300 Non-ECC
Hard Drive 80-GB to 250-GB Serial ATA 3.0 GB/s
(7200 rpm)
Keyboard HP Standard (PS/2 or USB)
Mouse HP 2-Button Scroll (PS/2 or USB);
HP 2-Button Optical Scroll (PS/2)
Network Card Integrated Intel® 82566DM Gigabit
Ethernet
Graphics Intel® Media Accelerator 3100
Graphics (integrated with Intel®
Q35 Express chipset)
Optical Storage HP SATA DVD-ROM;
HP SATA CD-RW/DVD-ROM Combo;
HP SATA SuperMulti LightScribe
DVD Writer
Audio Integrated High Definition audio with
ADI1884 codec
Operating System Genuine Windows® Vista Business 32;
Genuine Windows® Vista Business 64;
Genuine Windows® Vista Home
Basic 32; Microsoft® Windows® XP
Professional SP2; FreeDOS
Slots 1 low-profile PCI (2 full-height with
optional PCI riser card*);
2 low-profile PCI Express x1;
1 low-profile PCI Express x16
*with riser card option, Express x1
and x16 slots are inaccessible
USB support 2 front and 6 rear USB 2.0 ports
Mariner Systems (UK) Limited
Interfaces 1 x Parallel port, 1 x Serial port
Oaklands Park • Wokingham • Berkshire • RG41 2FD • United Kingdom (2nd optional)
Telephone: +44 (0) 118 979 6020 • Facsimile: +44 (0) 118 979 6021
sales@marinersystems.com • www.marinersystems.com
Design and specifications are subject to change without notice. E&OE.
GE Digital Energy

Match Match 700 -3000 VA19”

Uninterruptible Power Supply (UPS)

Match 500 -3000 VA

Match 500-3000 VA Match 700-3000 VA19”

The GE Match series is a line-interactive, intelligent The GE Match 19” is a rackmount microprocessor
and rugged UPS, designed for cost-critical applications. controlled line-interactive UPS. The high efficiency of
All units are microprocessor controlled and have this UPS leads to significant power savings over the
standard RS232 communications. They are used in a lifetime of the product.
wide range of IT networking and telecommunications
applications. Extended runtime versions are
also available.

FEATURES & BENEFITS FEATURES & BENEFITS

• Automatic Voltage Regulation • Front accessible batteries for

easy replacement
• Excellent high voltage
protection up to 350 Vac • Only 440 mm depth leaving
space for connectors and cables
• Low “green” power consumption
• Easy connection of battery
• Optimized sine wave output,
packs for extended runtime
avoiding peak currents that
can damage electronics and • Specially designed enclosure
batteries optimized for 19”racks

• Automatic battery test, automatic

boostcharge with two-hour recharge
time and low battery temperature

APPLICATIONS APPLICATIONS

• Servers, hubs, switches and routers • Internet servers

• PCs and work stations • Network components

• Cash registers, fax, modems and • Process and telecom industry

ISDN adapters

Product Technology • www.gedigitalenergy.com

Technical Specifications

Model ML 500 M500 M700 M1000 M1500 M2200 M3000 M700L M1000L

Rackmount 19” ✓ ✓ ✓ ✓ ✓

Rating (VA/W) 500/300 500/300 700/420 1000/600 1500/900 2200/1540 3000/2100 700/420 1000/600

Battery (V/Ah) 12/7 12/7 24/7 36/7 36/12 36/14 48/14 36/12 36/12

Backup time at typical load (min) 7 7 12 13 16 7 7 40 28

DC connector ✓ ✓

Enclosure* A B B/G C/G C/G D+D/H D+D/H C C

Net weight incl. batteries (kg)* 7.4 7.2 10.0/19 16.5/22 20.8/26 18.0+21.3/50 20.1+26.5/57 20.8 20.8

Input voltage (VAC): 70% load 165-275 165-275 165-275 165-275 165-275 165-275 165-275 165-275 165-275

Input frequency 50 or 60Hz +/-5%

Output voltage 230V+/-2% (battery operation)

Output frequency 50 or 60Hz, autosensing

Number of IEC 320 outlets* 2 3 3/6 4/6 4/6 7/9 7/9 4 4

Options

Manual service bypass ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Additional battery packs ✓ ✓

Plug in relay card ✓ ✓ ✓ ✓ ✓ ✓

Plug in SNMP card ✓ ✓ ✓ ✓ ✓ ✓

Alarm box ✓ ✓ ✓ ✓ ✓ ✓

Splitter box ✓ ✓ ✓ ✓ ✓ ✓

Interface kits ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Specifications subject to change without notice.

*Standard/19”unit

Operating characteristics Communication interface

Operating temperature : -10 to 40° C RS 232

Relative humidity : 95% non-condensing Plug and Play (except ML500)

Audible noise : 35 - 45 dB(A) Open Collector alarm contacts: model dependent

Enclosures: (hxwxd) General design criteria

A: 150x102x300mm E: 225x185x430mm Safety : EN 50091-1-1; EN 60950; IEC 950

B: 144x155x350mm F: 293x220x557mm EMC : EN 50091-2

C: 225x180x360mm G:133.5(3HU)x450(19”)x440mm Protection Degree : IP20

D: 225x187x485mm H: 267(6HU)x450(19”)x440mm

GE Digital Energy Via Cantonale 50 2018 Powers Ferry Road SE

6595 Riazzino (Locarno) Suite 500
Switzerland Atlanta, GA 30339 USA
+41 (0) 91.850.51.51 866.GEDE.UPS (866.433.3877)
GEA D1004 © General Electric Company, USA All Rights Reserved (2/02) Reproduction only upon written consent by GE
INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

Control Modules

Series 600 – Introduction Data Sheet SD8701-2E01

Mounting modules and forming clusters Data Sheet SD8702-2E01
DPI – Programmable devices Data Sheet SD8703-2E01
PD602 Data Sheet SD8706-2E01
PD600 Data Sheet SD8704-2E01
PD621 Data Sheet SD8708-2E01
PD622 Data Sheet SD8709-2E01
PD625 Data Sheet SD8710-2E02
PD640 Data Sheet SD8711-2E01
PD663 Data Sheet SD8720-2E01
Ethernet Switch Data Sheet

How to connect Ethernet cables Instruction

Product Data Sheet
SD 8701-2E01
August 2008

Introduction
Damcos Series 600
®
Product Data Sheet
SD 8701-2E01
Damcos series 600 - introduction
®
August 2008

Technical specifications
Dimensions (in mm)

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple: max. 5 %
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C

Usage
The Serie 600 modules can be used to build a - Tank contents gauging and calculation
complete Marine Tank Management system, MTM, - Draft, trim and heel measurement and calculation
which e.g. includes: - Interface to loading / stability computer
- Valve control and operation - Interface to ISC (Integrated Ship Control) system
- Pump control and operation

Innovative design
The philosophy behind this innovative range of Alternatively or additionally, further programmable
modules is to provide the systems designer with a modules may be included, each of which could
highly flexible means of constructing a local cluster provide an interface with P-NET (RS485), RS232,
of I/O devices, consisting of a single or multiple Ethernet (10Mbit). As the family grows, other
intelligent and programmable units. Each cluster interfaces including integral Modem, GSM, GPS,
would normally include one “Simple” P‑NET interface and some of the other IEC approved Fieldbuses, will
module. This provides a connection between RS485 be made available.
P-NET (the rest of the system) and “Light” P-NET,
which is the means of Fieldbus communication
between the local modules. Thereafter, virtually any
number of I/O modules of any desired type, can
be clipped together to form the local requirement.

2
Product Data Sheet
SD 8701-2E01
August 2008 Damcos series 600 - introduction
®

Environmental Factors
Physically, the modules are designed to operate for mounting within standard industrial or domestic
within a wide range of industrial static or mobile contact breaker boxes having an integral DIN rail
environments, with a nominal power requirement of and transparent access window. These can be
24 Volts d.c. (min. 18 V, max. 32 V - see individual readily obtained in a variety of sizes for both indoor
specifications), including polarity reversal protection, and outdoor use, and when mounted, provide ideal
and an operating temperature range of –25 °C to + viewing of the state of all the modules, without the
70 °C. The module casings are moulded using UL need to remove any covers.
approved plastic. The module design is ideally suited

Minimum wiring
Due to their unique construction, individual Base block that enables direct connection of external
modules are simply mounted side by side on the signals without using a common terminal strip, which
DIN rail. However, there is no need to perform any would traditionally have to be mounted in the bottom
communication wiring between them, because this is of the control panel. This significantly reduces the
achieved using multi-path fibre optic pipes, mounted total cost, since no additional internal wiring is
on each side of every module. Furthermore, once required for I/O signals.
the number of modules required has been mounted,
power to each is provided, by clipping in a single
Power Rail strip, thus eliminating further wiring.
Due to the construction philosophy of reserving one
terminal for each external wire, no additional wiring
is required within the installation box or mounting
panel. The module itself is an intelligent terminal

3
Product Data Sheet
SD 8701-2E01
Damcos series 600 - introduction
®
August 2008

Construction
Modules are made up of two parts – the electronics on one side only, for easy access and minimum
and the base module holding the terminals. The wiring area, and are designed for one wire per
electronics block also mounts the I/O, power and terminal. The elimination of “common” terminals
error LEDs, and can be removed from the base means that any transducer/sensor/ actuator can be
module even when power is applied, and without added/removed without affecting the connection of
interfering with the operation of the rest of the any other. The upper surface of the terminal part
cluster (hot-swapping). In addition, inappropriate provides a means to attach a customised label
replacement is prevented by means of a special relevant to the operation of the module, thus aiding
coding of the connector. Terminals are stacked wiring, commissioning and maintenance.

Versatility
The PD 600 series of devices consists of a versatile Due to the fact that each M36 module offers a limited
mixture of both standard input/output and special number of channels, ensures that local clusters
devices, and additional modules will be regularly can be designed to reduce unused channels to the
added to the family. Coupling this with the ability to absolute minimum. This in turn leads to minimising
add local programmability and gateways, ensures the cost and size of each cluster.
that the Multi-master, Multi-net facilities offered by
the P‑NET Fieldbus protocol can be fully utilised.

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

The Emerson logo is a trademark and service mark of Emerson Electric Co. Damcos® and the Damcos logotype are registered trademarks of
Damcos A/S. All rights reserved. The contents of this publication are presented for information purposes only, and while effort has been made
to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services
described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve
the right to modify or improve the designs and specifications of our products at any time without notice. Damcos A/S accepts no responsibility
for any errors that may appear in this publication.

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

© 2008 Damcos A/S

Product Data Sheet
SD 8702-2E01
August 2008

Mounting modules and forming clusters

Damcos Series 600
®
Product Data Sheet
SD 8702-2E01
Damcos series 600
®
August 2008

Module structure
PD 600 series DPIs and I/O devices are made up
of two parts – the Terminal Base Module and the
Electronics Module.

Mounting modules
Base modules are clipped directly onto the DIN rail Electronic Modules are simply plugged and clipped
by holding at a slight angle while the front part is into the appropriate Base module, by first engaging
hooked under the front edge of the rail, then pushed the front (optics) part of the electronics into the
towards a horizontal position until a retaining “click” terminal module at a slight angle, and then pushing
is heard. They can be removed by pulling the red towards a horizontal position until retained by the
spring-loaded slider outwards with a finger or small inbuilt clip. Extraction is achieved by squeezing in
screwdriver, while lifting the module away from the the red retaining clip and reversing the procedure.
rail.

Forming a cluster
Additional Base Modules are fitted adjacent to one “Simple P-NET Interface” module, which provides
another, ensuring that the matching retaining hooks transparent RS485 P-NET communication between
are engaged. This ensures that the four Light- the rest of the system and individual modules via
Link communication windows in each module are Light-Link P-NET. This configuration is especially
correctly aligned. suitable if no programmable control is to be included
within the cluster.
A Cluster of distributed programmable and input and
output devices normally includes at least one device
which offers another P-NET interface in addition
to Light-Link P-NET, to achieve communication
with the rest of the system. One way is to include a

2
Product Data Sheet
SD 8702-2E01
August 2008 Damcos series 600
®

On the other hand, if programmable control is this method is used, the DPI will act as a gateway
required, one or more DPI modules will be included, between the global P-NET sectors and local devices
each of which offers a choice of interface capable connected to Light-Link P-NET.
of communicating using the P-NET protocol. If

Light -Link

Light-Link is the means of communication between Having assembled and applied any user labelling
600 series modules. The common Tx and Rx optical to the cluster, it is now ready to have external
paths are automatically connected between terminal connections applied. Input and output terminations
modules during placement, and an optical “spur” have been designed to ensure that no additional
connection is made available to any electronics junctions or marshalling connections are necessary.
modules that are fitted. In copper wiring terms, In other words, there is a single terminal available for
using Light-Link is equivalent to daisy-chaining each wire (refer to terminal labelling), and there is no
a 3-wire connection between each module, but need to common up any signals.
without having to perform the time consuming
and bulky physical connection. Such an optical
medium obviously provides galvanic isolation,
but since light signals are received, amplified and
transmitted at each node junction (acting as a
repeater), a small degree of latency (delay), in the
order of nanoseconds is induced. Therefore, DPIs
and Simple P-NET interface modules should be all
grouped together within the cluster.

3
Product Data Sheet
SD 8702-2E01
Damcos series 600
®
August 2008

As far as applying power to each module in the Under normal operational conditions, the cluster
cluster is concerned, this is simply achieved by power rail will be retained quite satisfactorily.
fitting (pushing in) the appropriate length of supplied However, under high vibration and/or mobile
double-sided Power Rail, into the aligned rear slots conditions, retention can be guaranteed by passing
along the length of the cluster. Connection to the a 2.5mm cable tie through the hole formed between
actual power source (which might also be fitted to the rail and the electronics module and clip around
the DIN rail), is made using any two of the spade the engaged inter-module retaining spigots.
terminals available along the length of the cluster.

Linking block of clusters

It may be more convenient to form a local cluster light guide assembly in each of the linked terminal
into two or more blocks, perhaps in order to match modules has to be removed. This can be achieved
with dimensions of a housing or signal entry points. by first removing any electronic module, and then
In this case, it is necessary to ensure that the using an ordinary paper clip to push the guide out.
Light-Link communication path between modules
is continuous. To achieve this, two (or more) sub- Note: The POF cable type can be, for example,
clusters are linked together with two short pieces Agilent Technologies type HFBR-RUS.
of polymer optical fibre (POF). First, the plastic

4
Product Data Sheet
SD 8702-2E01
August 2008 Damcos series 600
®

To ensure a clean interface, cut the Polymer Optical

Fibre (POF) to the length required, using the tool
illustrated below.

In joining clusters together, the specifications

provided below should not be exceeded.

5
Product Data Sheet
SD 8702-2E01
Damcos series 600
®
August 2008

Next, the optical fibre is pushed into the hole until it

is in line with the edge of the hole inside the base
module. Now the electronics module is refitted.

Note: The holding wedges are

delivered in kits with short version
wedges for left side mounting and
long version wedges for right side
mounting. Always use the proper
version, depending on left or right side
mounting.

To ensure that the Optical Fibre is retained under

all operational conditions, a holding wedge can be
fitted.

Power is linked between the sub-

clusters using the most convenient
spade connections.

6
Product Data Sheet
SD 8702-2E01
Damcos series 600 ®
August 2008

Technical specifications
Dimensions (in mm):

Weight: 140 grams approx.
Power supply: 18 to 32 VDC
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

© 2008 Damcos A/S

Product Data Sheet
SD 8703-2E01
August 2008

PD600-601-602 DPI - Programmable devices

Damcos series 600 General information
®
Product Data Sheet
SD 8703-2E01
Damcos series 600 PD600-601-30-602 DPI
®
August 2008

Introduction
The PD 600 series of Distributed Process devices, which can be mounted on a DIN rail. When
Intelligence units - DPIs - has been developed as mounted, communication is automatically enabled
the 3rd generation of P-NET fieldbus programmable through the Light-Link interface. Power is applied
master devices, for use as distributed computing to all devices on the same rail by a common power
elements within highly complex as well as simple bar. These facilities make mounting, connection,
process control systems. The PD 600 series is replacement and addition of devices very quick and
part of a new family of standard process control easy.

Features
- Real time clock with battery backup. - Built-in replaceable lithium battery.
- Up to 480 Kbytes RAM memory with battery - LED state indicators.
backup for user data. - Low power consumption.
- Up to 1 Mbytes in circuit programmable FLASH - Process-Pascal programmable.
memory for user program. - Automatic checksum control of program memory
- Up to 2 Mbytes in circuit programmable FLASH after each Reset.
memory for user data.

Memory
The PD 60X DPI is available with 3 different memory and type of memory for each version is shown in the
versions: Small, Medium and Large. The amount table.

Type RAM *) Program Flasch Data Flasch

PD60X S 4 Kbytes 32 Kbytes 0
PD60X M 480 Kbytes 512 Kbytes 1 Mbytes
PD60X L 480 Kbytes 1 Mbytes 2 Mbytes

*) 2Kbytes of RAM reserved for system variables.

A PD 60X DPI series device is equipped with 2 The Program FLASH memory is used for Process-
different memory types, with different characteristics. Pascal programs. The Data FLASH memory is used
These memory types are described in the following. for static, global Process-Pascal variables, which
The RAM memory is battery backed, and is used are not changed very often. The FLASH memory is
for static and temporary local and global Process- organized into 2 Kbytes blocks. Storing in FLASH
Pascal variables and the Process-Pascal stack. Data memory will take minimum 0.5 ms pr. word. Data in
in RAM is preserved after a power failure, but not FLASH is preserved, even after applying a master
after a master reset of the device. reset to the device. Refer to UserFLASH for further
The FLASH memory can be reprogrammed 100000 information on how to use FLASH memory for
times. Process-Pascal variables.

2
Product Data Sheet
SD 8703-2E01
August 2008 Damcos series 600 PD600-601-30-602 DPI
®

Battery backup
A PD 600 DPI series device is equipped with a battery is approx. 7 years. If the device is constantly
replaceable lithium battery for real time clock and un-powered, the lifetime of the battery is approx. 3
RAM backup. The battery is not rechargeable. If years.
the device is constantly powered, the lifetime of the

Real time clock

The devices are equipped with a real time clock Centigrade. The same circuitry is used for the
circuit with battery backup. Max. deviation is approx. Process-Pascal timer system, ensuring that the real
3 minutes per month over the full temperature range, time clock and the Process-Pascal timers
and approx. 1 minute per month at 25 degrees

Technical specifications
Dimensions (in mm):

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple: max. 5%
Power consumption @ 24vDC
Operating: max. 50 mA
Current at power up: max. 100 mA
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C
Interface: RS485, RS232, Ethernet, Light link
Replaceable battery: Panasonic BR 1632

3
Product Data Sheet
SD 8703-2E01
Damcos series 600 PD600-601-30-602 DPI
®
August 2008

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

© 2008 Damcos A/S

Product Data Sheet
SD 8706-2E01
August 2008

PD602 DPI with Ethernet Interface

Damcos Series 600
®
Product Data Sheet
SD 8706-2E01
Damcos PD602 DPI ®
August 2008

Features
A PD 602 DPI is used to provide programmable - Up to 2 Mbytes in circuit programmable FLASH
intelligence for the local cluster via Light-Link P-NET, memory for user data.
and to provide an interface with local area networks - Built-in replaceable lithium battery.
(LAN) using the Ethernet electrical standard (10 - 1 LED for communication state indication (flash
Mbs). It uses the BM 003 Base module. when comminication)
- 2 LEDs for power On and Error indication
- Real time clock with battery backup.
- Low power consumption.
- Up to 480 Kbytes RAM memory with battery
- Process-Pascal programmable.
backup for user data.
- Automatic checksum control of program memory
- Up to 1 Mbytes in circuit programmable FLASH
after each Reset.
memory for user program.

Communication interface
Channel 1 is a P-NET Ethernet communication channel intended for communicating with other
channel for connecting the DPI to a LAN. locally mounted P-NET devices using the optical
Light-Link interface.
Channel 2 is a P-NET Light-Link communication

Programming
The PD 602 DPI is programmed in Process-Pascal, to FLASH memory.
which is an extension of standard Pascal, allowing
easy declaration and utilisation of P-NET variables The PD 602 DPI series devices have the channels
and objects. Programs are developed and compiled shown in the following table.
on a standard PC, then downloaded directly via a
P-NET interface. Program code can be downloaded

Channel
No. Name Description
0 Service Service channel
1 EthernetPort Communication channel, Ethernet, P-NET mode
2 LightPort Communication channel, Light-Link, P-NET mode or data mode
5 OpSysCh Program channel for operating system
6 PPProgCh Program channel for Process-Pascal

2
Product Data Sheet
SD 8706-2E01
August 2008 Damcos PD602 DPI
®

Memory
The PD 602 DPI is available with 3 different memory
versions: Small, Medium and Large. The amount
and type of memory for each version is shown in the
table.

Type RAM *) Program Flasch Data Flasch

PD602 S 4 Kbytes 32 Kbytes 0
PD602 M 240 Kbytes 512 Kbytes 1 Mbytes
PD602 L 464 Kbytes 1 Mbytes 2 Mbytes
*) 2Kbytes of RAM reserved for system variables.

A PD 600 DPI series device is equipped with 2 The Program FLASH memory is used for Process-
different memory types, with different characteristics. Pascal programs. The Data FLASH memory is used
These memory types are described in the following. for static, global Process-Pascal variables, which
The RAM memory is battery backed, and is used are not changed very often. The FLASH memory is
for static and temporary local and global Process- organized into 2 Kbytes blocks. Storing in FLASH
Pascal variables and the Process-Pascal stack. Data memory will take minimum 0.5 ms pr. word. Data in
in RAM is preserved after a power failure, but not FLASH is preserved, even after applying a master
after a master reset of the device. reset to the device. Refer to UserFLASH for further
The FLASH memory can be reprogrammed 100000 information on how to use FLASH memory for
times. Process-Pascal variables.

Block schematic
The following figure provides a block diagram
showing the internal structure of a PD 602 DPI.

3
Product Data Sheet
SD 8706-2E01
Damcos PD602 DPI ®
August 2008

LED Indicators
A PD 602 DPI series device is equipped with 2 LED of the device is indicated by the LEDs, according to
indicators, “Error” (red) and “On” (green). The state the scheme shown in the table.

Meaning Error (Red) On (Green)

No power OFF OFF
Error, nor running ON OFF
Proces-Pascal not running OFF Flash, 2 Hz
Proces-Pascal running OFF ON
Power supply voltage too low Flash, 0.5 Hz OFF
Error, Proces-Pascal not running ON Flash. 2 Hz
Error, Proces-Pascal running ON ON

Power supply voltage too low occurs when

MaxPowerdownTime is <> 0, and the power supply
voltage is below approx. 18 V.

Battery backup
A PD 602 DPI series device is equipped with a battery is approx. 7 years. If the device is constantly
replaceable lithium battery for real time clock and un-powered, the lifetime of the battery is approx. 3
RAM backup. The battery is not rechargeable. If years.
the device is constantly powered, the lifetime of the

Real time clock

The devices are equipped with a real time clock degrees Centigrade. The same circuit is used for
circuit with battery backup. Max. deviation is approx. the Process-Pascal timer system, ensuring that the
3 minutes per month over the full temperature real time clock and the Process-Pascal timers are
range, and approx. 1 minute per month at 25 synchronized.

4
Product Data Sheet
SD 8706-2E01
August 2008 Damcos PD602 DPI
®

Wiring diagram

Tecnical Specification
Dimensions (in mm):

5
Product Data Sheet
SD 8706-2E01
Damcos PD602 DPI ®
August 2008

Tecnical Specification
Weight: 140 grams approx.
Power supply: 18 to 32 VDC
Ripple: max. 5%
Power consumption @ 24vDC:
Operating: max. 50 mA
Current at power up: max. 100 mA
Operation Temperature –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C
Interface: Ethernet, Light Link
Replaceable battery: Panasonic BR 1632

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272
© 2008 Damcos A/S
Product Data Sheet
SD 8704-2E01
August 2008

PD600 DPI with RS485 P-NET Interface

Damcos Series 600
®
Product Data Sheet
SD 8704-2E01
Damcos PD600 DPI
®
August 2008

Features
A PD 600 DPI is used to provide local programmable - Up to 2 Mbytes in circuit programmable FLASH
intelligence and act as a gateway between the memory for user data.
standard P-NET system (RS 485) and the local - Built-in replaceable lithium battery.
cluster via Light-Link P-NET. It uses the BM 002 - LED state indicators.
base module. - Low power consumption.
- Process-Pascal programmable.
- Real time clock with battery backup.
- Automatic checksum control of program memory
- Up to 480 Kbytes RAM memory with battery
after each Reset.
backup for user data.
- Up to 1 Mbytes in circuit programmable FLASH
memory for user program.

Communication interface
Channel 1 is a standard P-NET RS 485 Channel 2 is a P-NET Light-Link communication
communication channel for communicating with channel intended for communicating with other
other P-NET devices outside the cluster, i.e. the rest locally mounted P-NET devices using the optical
of the system. Light-Link interface.

Programming
The PD 600 DPI is programmed in Process-Pascal,
which is an extension of standard Pascal, allowing
easy declaration and utilisation of P-NET variables
and objects. Programs are developed and compiled
on a standard PC, then downloaded directly via a P-
NET interface. Program code can be downloaded to
FLASH memory.

The PD 600 DPI series devices have the channels

shown in the following table.

2
Product Data Sheet
SD 8704-2E01
August 2008 Damcos PD600 DPI
®

Channel
No. Name Description
0 Service Service channel
1 RS485Port Communication channel, RS485, P-NET mode or data mode
2 LightPort Communication channel, Light-Link, P-NET mode or data mode
5 OpSysCh Program channel for operating system
6 PPProgCh Program channel for Process-Pascal

Memory
The PD 600 DPI is available with 3 different memory
versions: Small, Medium and Large. The amount
and type of memory for each version is shown in the
table.

Type RAM *) Program Flasch Data Flasch

PD600 S 4 Kbytes 32 Kbytes 0
PD600 M 240 Kbytes 512 Kbytes 1 Mbytes
PD600 L 480 Kbytes 1 Mbytes 2 Mbytes
*) 2Kbytes of RAM eserved for system variables.

3
Product Data Sheet
SD 8704-2E01
Damcos PD600 DPI ®
August 2008

Block schematic
The following figure provides a block diagram
showing the internal structure of a PD 600 DPI.

LED Indicators
A PD 600 DPI series device is equipped with 2 LED of the device is indicated by the LEDs, according to
indicators, “Error” (red) and “On” (green). The state the scheme shown in the table.

Meaning Error (Red) On (Green)

Power supply voltage too low occurs when

MaxPowerdownTime is <> 0, and the power supply
voltage is below approx. 18 V.

4
Product Data Sheet
SD 8704-2E01
August 2008 Damcos PD600 DPI®

Real time clock

Wiring diagram

5
Product Data Sheet
SD 8704-2E01
Damcos PD600 DPI ®
August 2008

Technical specifications
Dimensions (in mm):

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple: max. 5%
Power consumption @ 24vDC:
Operating: max. 50 mA
Current at power up: max. 100 mA
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C
Interface: RS485, Light Link
Replaceable battery: Panasonic BR 1632

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping
The Emerson logo is a trademark and service mark of Emerson Electric Co. Damcos® and the Damcos logotype are registered trademarks of
Damcos A/S. All rights reserved. The contents of this publication are presented for information purposes only, and while effort has been made
to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services
described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve
the right to modify or improve the designs and specifications of our products at any time without notice. Damcos A/S accepts no responsibility
for any errors that may appear in this publication.

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

Product Data Sheet
SD 8708-2E01
August 2008

PD621 6-Channel Digital IO

Damcos Series 600
®
Product Data Sheet
SD 8708-2E01
Damcos PD621 ®
August 2008

Introduction
The PD 621 has six general-purpose digital by configuring channels 1-4 as inputs and channels
channels, which are normally all configured for either 5 and 6 as outputs, the latter can use the two built in
input or output. When configured as an input device, relays in BM 004). All of these combinations provide
the BM 005 Base Module is used. When configured easy-to-use DIN-rail mounting.
as an output device, BM 006 is used. Alternatively,

Features
- Individually Configurable Digital I/Os for nominal 24 - Overload/Underload protection and Alarming
volts signals and 1 Amp (2 Amp) loads - Advanced internal self testing
- Built in input and output functions - Wide power supply range
- Autonomous counting to 200 Hz - Wide temperature range
- Load current measurement - 2 LEDs for power On and Error indication
- Input Voltage measurement and scaling - 1 LED for each digital channel

Block schematic
The diagram shows the I/O circuits and connection
possibilities for a PD 621.

2
Product Data Sheet
SD 8708-2E01
August 2008 Damcos PD621 ®

LED Indicators
Serie 600 slave devices are equipped with 2 LEDs, device, which causes one of the error flags to be set
a green (On) for indication Power supply, and a red to TRUE. This is for example watchdog error or error
(Error) for indicating errors in the device. in EEPROM memory.
The Error LED is ON if an error occurs inside the

Channel structure
The PD 621 consists of 7 channels as shown in then
table.

Channel
No. Name Description
0 Service Device identification, adress and configuration
1 Digital IO 1 General purpose Digital Input or Output
2 Digital IO 2 General purpose Digital Input or Output
3 Digital IO 3 General purpose Digital Input or Output
4 Digital IO 4 General purpose Digital Input or Output
5 Digital IO 5 General purpose Digital Input or Output
6 Digital IO 6 General purpose Digital Input or Output

Wiring diagrams

3
Product Data Sheet
SD 8708-2E01
Damcos PD621
®
August 2008

4
Product Data Sheet
SD 8708-2E01
August 2008 Damcos PD621 ®

Technical specifications
Dimensions (in mm):

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple: max. 5%
Power consumption @ 24VDC
All outputs / inputs at ON: max. 45 mA
All outputs / inputs at OFF: max. 30 mA
Digital Input
Input voltage at ON (Sink only) < 3V
Input voltage at OFF: > 9V
Input hysteresis: min. 0.3 V
Input current at ON: max. 3.4 mA
Short circuit cutoff delay time (Current > 2A): max. 200 Hz
Digital Output
Start current (Duration max 2 sec.): max. 2 A *)
Load current at ON (Sink only): max. 1 A
Leak current at OFF: max. 500 µA
Short circuit cutoff delay time (Current > 2A): max. 100 µsec
Oneshot and dutycycle resolution: 15.625 msec
Load current measurements
Accuracy: min. 2.5 %, +/- 10 mA
Resolution: 2.4 mA
Repeatability: min. 1 %, +/- 10 mA
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C
Interface: Light Link

*) Enabled by setting MaxCurrent = 2A, and MinMaxCurPreset = 2 secounds. By default, MaxCurrent = 1.0 and
MinMaxCurTimer = 0.0.

5
Product Data Sheet
SD 8708-2E01
Damcos PD621 ®
August 2008

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

Product Data Sheet
SD 8709-2E01
August 2008

PD622 6-Channel Digital Input

Damcos Series 600
®
Product Data Sheet
SD 8709-2E01
Damcos PD622 ®
August 2008

Introduction
The PD 622 is designed as a 6 channel input only and counting of input signals. It is used with a BM
device. It provides facilities for standard detection 005 Base module.

Features
- Individually Configurable Digital Inputs for nominal - Wide power supply range
24 volts signals - Wide temperature range
- Built in input functions - 2 LEDs for power On and Error indication
- Autonomous counting to 200 Hz - 1 LED for each digital channel
- Advanced internal self testing

Block schematic
The diagram shows the I/O circuits and connection
possibilities for a PD 622.

LED Indicators
Serie 600 slave devices are equipped with 2 LEDs, to TRUE. This is for example watchdog error or error
a green (On) for indication Power supply, and a red in EEPROM memory.
(Error) for indicating errors in the device.

The Error LED is ON if an error occurs inside the

device, which causes one of the error flags to be set

2
Product Data Sheet
SD 8709-2E01
August 2008 Damcos PD622
®

Channel structure
The PD 622 consists of 7 channels as shown in then
table.

Channel
No. Name Description
0 Service Device identification, adress and configuration
1 Digital IN 1 General purpose Digital Input
2 Digital IN 2 General purpose Digital Input
3 Digital IN 3 General purpose Digital Input
4 Digital IN 4 General purpose Digital Input
5 Digital IN 5 General purpose Digital Input
6 Digital IN 6 General purpose Digital Input

Wiring diagram

3
Product Data Sheet
SD 8709-2E01
Damcos PD622 ®
August 2008

Technical specifications
Dimensions (in mm):

Weight: 140 grams approx.

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

4
Product Data Sheet
SD 8709-2E01
Damcos PD622 ®
Augugst 2008

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

Data sheet

Series 600
PD625 Valve Control Module

SD 8710-2E02 May 2005 1

Data sheet Series 600 PD625 Valve Control Module

Introduction: The PD625 Valve Control Module environment either by a solenoid

is specially designed to control valve(s) or via an LPU (Local
the various types of Danfoss Power Unit).
valve actuators in the marine

The PD625 Valve Control rail, terminals for connection

Module is part of the 600 series of power sources and external
controllers and IO modules. The equipment and relays. The part
PD625 Valve Control Module number of the electronic module
consists of two parts. One is is PD625 and the part number
an electronic module including of the base unit is BM009. The
the CPU, indication LEDs (Light PD625 Valve Control Module is
Emitted Diodes), communication, hereinafter only named PD625.
the other a base unit with
mounting facilities to the DIN-

The PD625 can be used in

a complete Marine Tank
Management system, MTM,
which includes:

- Valve control and operation

- Pump control and operation
- Tank contents gauging and calculation
- Draft, trim and heel measurement and calculation
- Interface to loading / stability computer
- Interface to ISC (Integrated Ship Control) system

The PD625 must be installed P-NET® units, such as IO

together with a P-NET® SPI modules, display units,
(Simple P-NET® Interface), controllers, workstations for the
enabling interconnection of the shared ﬁeldbus P-NET®.
valve actuator with other
2 SD 8710-2E02 May 2005
Data sheet Series 600 PD625 Valve Control Module

The PD625 is equipped with two the P-NET® wherever operation

relay outputs to be connected is needed, e.g. on the bridge,
to a solenoid valve or an LPU. in the cargo control room,
Furthermore there are inputs for engine control room or locally in
connecting either two switches interface panels.
for end position feedback (On/
Off) or one potentiometer for The connected controllers /
intermediate position feedback workstations can be conﬁgured
(analog). to be redundantly related. This
feature being an additional
The PD625 has built-in LEDs to safety for the crew should any
be used for monitoring relay unit fail.
outputs and position feedback.
Interlocks for the connected
The built-in microprocessor controllers / workstations can
controls and manages the be implemented. In this way a
actual control. This ensures an certain group of valve actuators
optimal control of the connected and attached equipment are
equipment, which is never operated from one location only,
overloaded. and simultaneous operation from
more locations is prevented.
Complete MTM systems can
be designed on the basis of An on-line connection can be
the PD625. MTM systems are established to the vessel’s ISC
designed to match the needs (Integrated Ship Control) system
and requirements of each for transfer of commands,
individual ship with respect to status, alarms etc.
valve actuators location, cable
installation, safety, control of The built-in microprocessor
other machinery, data acquisition intensively monitors the unit,
and control of other measuring including the following errors /
points, operation facilities alarms:
centralised and decentralised.

Supervision / operation of the

valve actuators can take place
from a P-NET® master, i.e.
a controller or a workstation.
These units can be installed on

- Program / RAM / EEPROM storage errors

- Watch dog run out (P-NET® communication has stopped)
- Invalid set point value
- Invalid position transmitter system
- Position error (ActualPosition differs signiﬁcantly from PositionSet-
point)
- Max run time (motor and pump protection)
- Motor overload (motor and pump protection) (Only for LPU control)
- Max time (valve moves too slowly)
- Min time (valve moves too fast)

SD 8710-2E02 May 2005 3

Data sheet Series 600 PD625 Valve Control Module

The following are measured and

displayed:
- Actual position analog feedback 0-100 %
- On / Off feedback 0 % (closed) 50 % (middle) 100 % (open)
- Valve status (stopped, opening, closing, settling, ﬂoating)
- Operation mode (Writing to the PositionSet-point or ValveStatus
register).
The valve actuator can be
controlled from a master in two
ways:

- By transfer of a set-point to the PD625, which takes over the actual

control of the connected equipment and stops when the wanted set-
point has been reached (Writing to the PositionSetpoint)
- Direct control: Open / Close / Stop (Writing to the ValveStatus
register)

Another safety feature: The This function can be used when

“Block Set-point” blocks the another control system shall
PD625 so that the set-point be given the ability to directly
cannot be changed from the control the valve actuators.
P-NET®. This is especially The “Block Set-point” and
used for protecting automated “Floating Set-point” can be used
procedures. independently from each other or
Another control feature: The together at the same time.
“Floating Set-point” copies the
actual position to the set-point.

Features: - 100 % protection and control of the various valve LPU / actuators
- Only one unit for controlling all of the following LPU / solenoid valves:
- LPU Spring return
- LPU Double acting
- LPU Double acting 2A
- 4/3 Double acting solenoid valve
- 4/3 Single acting with pressure controlled non-return valve
- 4/2 Detent solenoid valve
- 4/2 Spring return (FO and FC) solenoid valve
With the following position feedback:
- On / Off
- Analog
- Remote
- Being a P-NET® slave the PD625 is an independent unit to be directly
controlled from e.g. a workstation
- From the P-NET® indication can be given how the valve was
operated the last time

4 SD 8710-2E02 May 2005

Data sheet Series 600 PD625 Valve Control Module

Block schematic: The diagram shows the I/O circuits and connectionpossibilities for a
PD 625:

LED indication: Out1 and 2 are “On” when the connected equipment and the
corresponding Relay 1 and 2 selected control type. Both LEDs
are activated. Relay 1 and 2 are green.
are activated depending on the
FB1 and 2 shown the actual feedback Both LEDs are green.
for the module, as shown below.

Actual position FB01 FB02

0-3 % On Off
3-97 % On On
97-100 % Off On
Error Flash 1 Hz Flash 1 Hz

Furthermore the Serie 600 slave The Error LED is ON if an error

devices are equipped with 2 occurs inside the device, which
LEDs, a green (On) for indication causes one of the error ﬂags
Power supply, and a red (Error) to be set to TRUE. This is for
for indicating errors in the example watchdog error or error
device. in EEPROM memory.

SD 8710-2E02 May 2005 5

Data sheet Series 600 PD625 Valve Control Module

Channel The PD 625 consists of 2

structure: channels as shown in then table.

Channel

No. Name Description

0 Service Device identiﬁcation, adress and conﬁguration

1 Actuator General purpose for valve control

Wiring diagram The connections for the PD625

/ Connection: are shown below.

The terminals 1, 2, 5, 6 are used for connection feedback signals

switch S1 and 2 (On / Off) or the Resistor (2KOhm or 10KOhm
potentiometer) (Analog).

The terminals 9, 10 and 11, 12 are used for connection of the supply
to Load1 and 2 e.g. 24 V DC/AC, 110 VAC, 220VAC.

The terminal 3, 4, 7, 8 are used for connection of the Load 1 and 2.

Notes:
1. The feedback terminals 1,2,5,6: Max. 24 V.
2. Max. load on each output: 6A
3. A small jumper inside the base module has to be set according to
type of feedback input. The jumper can be accessed by removing
the electronic module, PD625.

6 SD 8710-2E02 May 2005

Data sheet Series 600 PD625 Valve Control Module

J1 Description
On / Off Feedback
(Jumper down)
(Factory setting)
Analog Feedback
2 k Ohm
(Jumper up)
Analog Feedback
10 k Ohm
(No jumper)

IF REQUIRED: REMEMBER
TO CHANGE THE JUMPER TO
ANALOG FEEDBACK BEFORE
THE BASE MODULE IS
MOUNTED ON THE DIN RAIL.

More information: Please refer to the The PD 625

Valve Control Manual, which in
detail is describing the use of the
module.

SD 8710-2E02 May 2005 7

Data sheet Series 600 PD625 Valve Control Module

General Dimensions (in mm):

speciﬁcations:

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple with feedback contacts: max. 5%
Ripple with potentiometer: 0%
Power consumption @ 24VDC:
All outputs / inputs at ON: max. 50 mA
All outputs / inputs at OFF: max. 30 mA
Digital Input:
Input voltage at ON (Sink only): < 3V
Input voltage at OFF: > 9V
Input hysteresis: min. 0.3 V
Input current at ON: max. 3.4 mA
Analog Input:
Input voltage: 0-11 V
Resolution: 15 mV
Potentiometer: typ. 2 k Ohm
Relay Output (BM009):
Load current: max. 6 A (230 VAC)
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C
Interface: Light Link

Maritime Det Norske Veritas

approvals: Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping
Damcos can accept no responsibility for possible errors in catalogues, brochures and other printed material. Damcos reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in speciﬁcations already agreed.
All trademarks in this material are property of the respective companies. Damcos and the Damcos logotype are trademarks of Damcos A/S. All rights reserved.

8 SD 8710-2E02 May 2005
Product Data Sheet
SD 8711-2E01
August 2008

PD640 4-Channel Analog Input

(0-20 or 4-20 mA)
Damcos Series 600 (0-20 or 4-20 mA)
®
Product Data Sheet
SD 8711-2E01
Damcos PD640 ®
August 2008

Introduction
The PD 640 is a general-purpose analogue I/O output channels of the device. Conversion from
device with four I/O channels. Channel 1 and or to 0/4–20 mA is performed directly in the I/O
2 may be configured for either input or output. channels, which means that process variables are
Channel 3 and 4 are input channels. All 4 channels read or written in floating-point engineering units.
can be independently configured for either 0-20 For example, a process controller or a PC can read
mA or 4-20 mA signal types. This enables most the process value from a pressure transmitter, which
standard type analogue transmitters for pressure, is connected to an input channel, in bar, kPa, psi,
temperature, flow, etc., to be connected to the input or any other engineering unit, depending on the
channels, and, for example, analogue actuators, configuration.
motor controllers, etc, to be connected to the

Features
- Individually configurable Analog I/O pr Input - Advanced internal self testing
- Process variables are read or written in floating- - Wide power supply range
point engineering units - Wide temperature range
- Build in I/O or input functions - 2 LEDs for power On and Error indication

Block schematic
The diagram shows the I/O circuits and connection
possibilities for a PD 640.

2
Product Data Sheet
SD 8711-2E01
August 2008 Damcos PD640 ®

Channel structure
The PD 640 consists of 5 channels as shown in then
table.

Channel
No. Name Description
0 Service Device identification, adress and configuration
1 Analog IO 1 General purpose Analog IO
2 Analog IO 2 General purpose Analog IO
3 Analog IN 3 General purpose Analog Input
4 Analog IN 4 General purpose Analog Input

Wiring diagram

3
Product Data Sheet
SD 8711-2E01
Damcos PD640 ®
August 2008

General specifications
Dimensions (in mm)

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple: max. 5%
Power consumption @ 24VDC:
Operation: max. 25 mA
Current at power up.: max. 60 mA
Analogue Input (Ch. 1-4)
Signal type: Current (0-20/4-20 mA)
Calibration error (20 °C) *: max. ± 0.1 % of fullscale
Measurements error (0-50 °C) *: max. ± 0.35 % of act. current ± 20 µA
(-25-70 °C) *: max. ± 0.6 % of act. current ± 20 µA
Resolution: Typ. 2 µA
Updatetime: fixed 0.8 Second
Voltage drop across input at 20mA nom. 1.2 V (60 Ohm)
Current limiter (protection): typ. 25 mA
Filter for analogue input signal
Type: 4th order low pass
Time constant: configurable 3.0 s – 50.0 s
Gain error: max. +/- 0.1 %
Analog Output (Ch. 1 and 2)
Signal type: Current (0-20/4-20 mA)
Accuracy (0-50 °C) *: max. ± 0.5 % of fullscale
(-25-70 °C) *: max. ± 1.0 % of fullscale
Resolution: typ. 100 µA
Operation Temperature: –25 °C to + 70 °C
Storage temperature: –40 °C to + 85 °C
Interface: Light Link
*: Ambient temperature

4
Product Data Sheet
SD 8711-2E01
Damcos PD640 ®
August 2008

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

Product Data Sheet
SD 8720-2E01
August 2008

PD663 SPI Triple Speed

Damcos Series 600
®
Product Data Sheet
SD 8720-2E01
Damcos Series 600 PD663
®
August 2008

Introduction
The PD 663 Simple P-NET Interface is one of a The maximum RS485 cable length is 50 meters, and
number of standard modules within the PD 600 P-NET Bus Topology must be used.
series range. Its main purpose is to provide a
transparent high-speed link between two or more The PD 663 device performs a direct (repeater) link
clusters of PD 6xx devices that are mounted either between an RS485 network segment and Light-Link,
within the same control panel, or in different control meaning that any modules included in the cluster will
panels within a limited area. Communication be regarded as part of the same network. In other
between these clusters, where each is equipped words, no gateway function is involved.
with a PD 663, takes place on RS485 P-NET at 230
kbits/s.

Block schematic
The diagram shows connection possibilities for a
PD 663.

2
Product Data Sheet
SD 8720-2E01
August 2008 Damcos Series 600 PD663
®

Wiring diagrams

The BM 010 base module is equipped with when the device is installed at the terminal ends
termination circuits for the two P-NET channels. It of a transmission cable. Enabling/disabling the
is recommended to enable the termination circuit termination circuit is done via jumper settings.

3
Product Data Sheet
SD 8720-2E01
Damcos Series 600 PD663
®
August 2008

Jumper location
The jumpers used to enable /disable the termination
circuits are found on the printed circuit board inside
the BM 010, as seen on the picture.
J1: P-NET 1
J2: P-NET 2 (NOT USED WITH PD663)

J1 J2 Description
P-NET 1 Termination disabled
P-NET 2 Termination disabled
(Factory settings)
A B A B
P-NET 1 Termination disabled
P-NET 2 Termination enabled

A B A B
P-NET 1 Termination enabled
P-NET 2 Termination enabled

A B A B
P-NET 1 Termination enabled
P-NET 2 Termination disabled

A B A B

4
Product Data Sheet
SD 8720-2E01
August 2008 Damcos Series 600 PD663
®

Mounting position in a cluster

The PD 663 should always be placed as the last
device at the right hand side of the cluster (when
mounted on a horizontal DIN rail). Please refer to the
example below:

Technical specifications
Dimensions (in mm):

5
Product Data Sheet
SD 8720-2E01
Damcos Series 600 PD663
®
August 2008

Weight: 140 grams approx.

Power supply: 18 to 32 VDC
Ripple: max. 5 %
Power consumption @ 24VDC
Operation: max 30 mA
Current at power up: max. 100 mA
Operation Temperature: –25 °C to + 70 °
Storage temperature: –40 °C to + 85 °C

Maritime approvals
Det Norske Veritas
Lloyd’s Register of Shipping
Bureau Veritas
Germanischer Lloyd
American Bureau of Shipping

This product is developed and managed by: For global contacts:

Emerson Process Management www.EmersonProcess.com/marine
Damcos A/S
Aaderupvej 41
DK-4700 Naestved
T +45 5578 7200
F +45 5578 7272

Hirschmann Automation and Control GmbH

RS20-0400T1T1SDAEHH04.0.
Industrial Networking:Industrial Ethernet:OpenRail System:Compact:Switches Software
Release 4.0

Delivery informations
Availability available
Document created at 03.03.2009
Product description
Description 4 port Fast Ethernet-switch, managed, Software Layer 2 Enhanced, for DIN rail
store-and-forward-switching, fanless design
Port type and quantity 4 ports in total; 1. Uplink: 10/100BASE-TX, RJ45; 2. Uplink: 10/100BASE-TX,
RJ45; 2 x standard 10/100 BASE TX, RJ45
Type RS20-0400T1T1SDAEHH04.0.
Order No. 943 434-007
More Interfaces
Power supply/signaling contact 1 x plug-in terminal block, 6-pin
V.24 interface 1 x RJ11 socket
USB interface 1 x to connect auto-configuration adapter ACA21-USB
Network size - length of cable
Twisted pair (TP) 0 - 100 m
Multimode fiber (MM) 50/125 µm -
Multimode fiber (MM) 62.5/125 µm -
Single mode fiber (SM)9/125 µm -
Single mode fiber (LH)9/125 µm (long haul -
transceiver)
Network size - cascadibility
Line - / star topology any
Ring structure (HIPER-Ring) quantity 50 (reconfiguration time < 0.3 sec.)
switches
Power requirements
Operating voltage 12/24/48 V DC (9,6-60) V and 24 V AC (18-30) V (redundant)
Current consumption at 24 V DC 221 mA
Current consumption at 48 V DC 111 mA
Power outputin Btu (IT) h 18.1
Software
Management Serial interface, web-interface, SNMP V1/V2, HiVision file transfer SW
HTTP/TFTP
Diagnostics LEDs, log-file, syslog, signal contact, RMON, port mirroring, topology discovery
802.1AB, disable learning
Configuration Comand line interface (CLI), TELNET, BootP, DHCP, DHCP option 82,
HIDiscovery, auto-configuration adapter (ACD11, ACA21-USB), Watchdog
configuration
Security Port security (IP and MAC), SNMP V3 (no encryption)
Redundancy functions HIPER-ring (ring structure), MRP (IEC-ring functionality), (Release 4.0: RSTP
802.1w, Release 4.1: RSTP 802.1D-2004), redundant network/ring coupling, dual
homing, redundant 24 V power supply
Filter QoS 4 classes, priorisation (IEEE 802.1D/p), VLAN (IEEE 802.1Q), multicast
(IGMP snooping/querier), multicast detection unknown multicast, broadcast
limiter, fast aging
Industrial Profiles EtherNet/IP and PROFINET compatibel, configuration and diagnostic via
automation software tools like e.g. STEP7, or Control Logix
Realtime SNTP server

page 1 of 2
Flow control Flow Control 802.3x, Port Priority 802.1D/p, Priority (TOS/DIFFSERV)
Presettings Standard
Ambient conditions
Operating temperature 0º to +60ºC
Storage/transport temperature -40º to +70ºC
Relative humidity (non-condensing) 10% to 95%
MTBF 75.9 years (MIL-HDBK-217F)
Protective paint on PCB -
Mechanical construction
Dimensions (W x H x D) 47 x 131 x 111
Mounting DIN Rail
Weight 400 g
Protection class IP20
Mechanical stability
IEC 60068-2-27 shock 15 g, 11 ms duration, 18 schocks
IEC 60068-2-6 vibration 1 mm, 2 Hz - 13.2 Hz, 90 min.; 0.7g, 13,2 Hz - 100 Hz, 90 min.; 3.5 mm, 3 Hz - 9
Hz, 10 cycles, 1 octave/min.; 1g, 9 Hz - 150 Hz, 10 cycles, 1 octave/min.
EMC interference immunity
EN 61000-4-2 electrostatic discharge (ESD) 6 kV contact discharge, 8kV air discharge
EN 61000-4-3 electromagnetic field 10 V/m (80 - 1000 MHz)
EN 61000-4-4 fast transients (burst) 2 kV power line, 1 kV data line
EN 61000-4-5 surge voltage power line: 2kV (line/earth), 1kV (line/line), 1kV data line
EN 61000-4-6 conducted immunity 3 V (10 kHz - 150 kHz), 10 V (150 kHz - 80 MHz)
EMC emitted immunity
FCC CFR47 Part 15 FCC CFR47 Part 15
EN 55022 EN 55022 Class A
Approvals
Safety of industrial control equipment cUL 508
Hazardous locations cUL 1604 Class1 Div 2
Germanischer Lloyd -
Substation -
Railway norm -
Scope of delivery and accessories
Scope of delivery Device, terminal block, operating manual
Accessories to order separately Rail power supply RPS 30, RPS 80 EEC or RPS 120 EEC, terminal cable,
network management HiVision, auto-configuration adapter (ACA21-USB), 19"
installation frame

page 2 of 2
FORMER
DANFOSS MARINE SYSTEMS

Damcos A/S

Aaderupvej 41
DK-4700 Naestved
Tel +45 5578 7200
Fax +45 5578 7272

Boeletvej 1
DK-8680 Ry
Tel +45 5578 7200
Fax +45 8689 2280

damcos@damcos.com
www.damcos.com

How to
Connect
Ethernet cables
FORMER
DANFOSS MARINE SYSTEMS

Project Manual External

Contents Page

1. Object....................................................................................................3

2. Installation of the Switches ...................................................................4

2.1 Power connection...................................................................................... 4
3. Ethernet cable .......................................................................................4

4. Colour Codes for RJ-45 Ethernet Plug.....................................................4

4.1 Pin Number Designations ........................................................................... 6
4.1.1 T-568B.................................................................................................... 6
4.1.2 T-568A.................................................................................................... 6
4.2 Straight-Through vs Cross-over ....................... Error! Bookmark not defined.
4.3 Termination ............................................................................................. 7

O:\PROJECT STANDARDS\PS15000_Electrical Design\PS15001 - 2/ 7

Ethernet Cable Connection.doc
FORMER
DANFOSS MARINE SYSTEMS

Project Manual External

1. Object

The object of this manual describes how to connect Ethernet switches in a Damcos A/S MTM
system. It is very important that the connection is done as described here in this manual!

O:\PROJECT STANDARDS\PS15000_Electrical Design\PS15001 - 3/ 7

Ethernet Cable Connection.doc
FORMER
DANFOSS MARINE SYSTEMS

Project Manual External

2. Installation of the Switches

The Damcos Ethernet system is based on the Hirschman RS2-4R Ethernet switch. The
switch must be mounted in an upright position, with min. 10 Cm free space above and
below the switch, to ensure proper ventilation.

2.1 Power connection

The switches are prepared for two independent power supplies, they have to be connected
both. The alarm signal from the switch will be activated, in case of a power failure on any of
the two connections.

2.2 Alarm Connection

The alarm output from the switch, is to be hardwired to the alarm system. (Pin 2 & 5 Open
contact = Failure).

3. Ethernet cable

The cable must comply to:

• Cat 5e Ethernet cables (two pair is used)
• Max cable length is not to extend 100 meters
• All cables must bet of the Cross-over type
One end T-568B,
The other end T-568A
• Cables to be terminated with RJ-45 plug, directly into the switch. See chapter 4 for
pin assignment.

Pair 1 is white-blue/blue,
Pair 2 white-orange/orange,
Pair 3 is white-green/green
Pair 4 is white-brown/brown.

Fig. 2

O:\PROJECT STANDARDS\PS15000_Electrical Design\PS15001 - 7/ 7

Ethernet Cable Connection.doc
INSTRUCTION MANUAL
Jinling Shipyard
Newb. No. JLZ070501/02
EPM-MS No. 60992/60993

Online Software Manual

Software Users Manual User Manual

FORMER
DANFOSS MARINE SYSTEMS

Damcos A/S

Boeletvej 1
DK-8680 Ry
Tel +45 55 78 72 00
Fax +45 86 89 22 80

T3-7, 128 the second avenue,

5001 Huadong Rd.,
Shanghai, 201201
Tel +86 21 5885 9666
Fax +86 21 3897 2668

damcos@damcos.com
www.damcos.com

Hull No. JLZ070501

DMS Order No. 60992

Ship Name: SWARNA KALASH

Users Manual & On-line manual

UK V01

\\cnsha2-fp01\project\damcos\ps10101-project\60992-60993-jinling-47000dwt product tanker\i -

configuration\help\help.doc / 29-07-09
Users manual & on-line manual

Table of Contents:

1. General introduction .................................................................................................1

2. Hardware requirements...........................................................................................1
3. Damcos system...........................................................................................................1
4. View menu ....................................................................................................................2
4.1 Update status...............................................................................................................7
5. Alarm menu..................................................................................................................8
6. Program start-up..................................................................................................... 11
7. Alarm handling ......................................................................................................... 13
8. Trend logging............................................................................................................ 14
9. Daily operation ......................................................................................................... 16
9.1 Control and value fields........................................................................................ 16
9.1.1 Tool tips....................................................................................................................... 16
9.2 Alarm indicators....................................................................................................... 16
9.3 Display selection...................................................................................................... 16
9.4 On/off valves (DPI-E or VPI-E).......................................................................... 17
9.5 Continuous valves (DPI-C or VPI-C)............................................................... 19
9.6 Tank details ............................................................................................................... 20
10. The displays............................................................................................................... 21
10.1 Main menu ................................................................................................................. 21
10.2 Cargo control............................................................................................................... 22
10.3 COT cleaning ............................................................. Error! Bookmark not defined.
10.4 Ballast control........................................................................................................... 24
10.5 Service tanks ............................................................ Error! Bookmark not defined.
10.6 S. W. Cooling ............................................................ Error! Bookmark not defined.
10.7 Various Systems...................................................... Error! Bookmark not defined.
10.8 Operator log on - limitations .............................................................................. 27
11. Trouble shooting...................................................................................................... 28
11.1 On-line error codes................................................................................................. 28
11.2 Solving problems..................................................................................................... 36
12. Abbreviations ............................................................................................................ 39

Table of Contents Version UK V01 \\cnsha2-fp01\project\damcos\ps10101-

project\60992-60993-jinling-47000dwt
product tanker\i -
configuration\help\help.doc
Users manual & on-line manual 1/1

1. General introduction

Chapter 2-9 is general introduction to the program and describes the menus in the View-
and alarm program.

Chapter 10-11 is specific for the project, chapter 12 is trouble shooting, and chapter 13
shows the system layout and chapter 14 list the abbreviations.

2. Hardware requirements

Workstation
Min. 1.7 GHz processor
Min. 40 GB hard disc

Monitor
The program shall be run with a resolution at 1280*1024

The configuration is configured such it can be operated with a touch screen and a stylus
pen.

Printer
Epson colour printer for USB interface

P-Net connection
The workstation is connected to the P-Net field bus via a PC to P-Net interface connected
in the computers LPT port.

LAN network
The workstation is with Ethernet connection for the ships local PC network.

3. Damcos system

The Damcos software (system 3) is a graphic user interface for the complete tank
monitoring and control system. The system has 4 different programs running.

View: Is the program the operator will use for his daily operations.

Project: Is the project configuration tool, used for setup of the complete system. The
project is protected by password and the operator will not use this program.

VIGO: Is the software driver for the PC to communicate out on the P-Net field bus.

Alarm: Is the alarm list for the tank monitoring and control system.

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4. View menu

File

Open
Menu that opens a project, the open command is not accessible in run mode.

Print…
The print menu makes a screen dump, on the attached printer of the actual display.

Stop!
Stops the running configuration, the menu is password protected.

Exit
Exits the View program, the menu is password protected.

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Edit

The function is used when other programs as e.g. Microsoft Excel, Access, Word etc. are
embedded in the View

Links…
Show a list of the defined links.

Object
Open the selected object

User

The user logon is for registration to the interaction log. And allow operation of the
password protected components from the workstation. The user currently logged on is
indicated in the menu bar.

LogOn

Select logon. And the above window appears. Predefined users will be in the combo box.
Select your logon and type in your password and press ok. Users can be changed without
having to log off the current user, simply logon as new user.

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LogOff
Logs off the current user.

If the wrong logon password is keyed in it will be indicated with the below message.

View Interaction log

All interactions done on the workstation will be logged into the interaction log, with the
time, date, station, user, component activated and the value set.

Control

Take over the control

In configurations with more than one workstation which can control the process it is
blocked for operation from more than on workstation at a time. This menu is used to
take the control to the actual workstation.

Give over the control

This menu releases the control enabling others to take over the control.

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Speech
When this menu is ticked on the computer reads the text for each control when the
pointer is rested on it.

Cargo Plan Manager

Opens the display with the cargo plan manger. Please refer to the dedicated chapter for
further information

Window

Cascade
Normal windows arrange of more windows

Tile
Normal windows arrange of more windows

Arrange Icons
Normal windows arrange of more windows

More windows…
If more windows in the view configuration are accessible they can be selected in this
menu.

1 MAIN MENU
Dynamic menu which holds a list of opened windows. The windows can be opened from
here.

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Status

The system actual status can be monitored when selecting the “Status” key in the menu
bar in the view program. Below displays appears when “Status” is activated:

The complete P-Net field bus networks items are monitored for communication, module
and channel status. Each item can be opened for further detail.

Error.
Ok.

Refer to on-line error codes for further details.

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Help

Index
Opens the index for the on line help file (this document).

Context Help
Sets your pointer to a question mark and allows you to select help on specific items.

About View…
Menu that shows the program version and the licensed user for the view program.

4.1 Update status

In the main window at the status bar right side two “mills” are rotating.

The left one is rotating every time the P-Net field bus is polled.

The right one is rotating every time the display is updated.

The “mills” can be stopped when no updates are necessary.

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5. Alarm menu

File

Print
Prints out the alarm list on the attached printer.

View

Star
When ticked on the unacknowledged alarms are indicated with a star.

NodeNo
When ticked on the node from where the alarm is generated is indicated.

NodeName
When ticked on the node name from where the alarm is generated is indicated.

No
When ticked on the alarm number in the node from where the alarm is generated is
indicated.

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GrpNo
When ticked on the group number in the node from where the alarm is generated is
indicated.

GrpName
When ticked on the group name in the node from where the alarm is generated is
indicated.

Name
When ticked on the alarm name in the node from where the alarm is generated is
indicated.

Long Alarm Text

When ticked on the long alarm text from the note field in the project tool in the node
from where the alarm is generated is indicated.

Alarm Text
When ticked on the alarm text in the node from where the alarm is generated is
indicated.

Value
When ticked on the alarm value is indicated. Only actual for analogue values

Date
When ticked on the alarm date in the node from where the alarm is generated is
indicated.

Time
When ticked on the alarm time in the node from where the alarm is generated is
indicated.

Alarm

Acknowledge
Acknowledge can be done in different ways. Either from this menu, or by the <DEL> key
on the keyboard or using the pointer to click on the alarms to be acknowledged.

Acknowledge can also be done direct on the controller.

Channel(s)
Menu used for disabling or enabling separate alarms.

Group(s)
Menu used for disabling or enabling of complete alarm groups.

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Log

View
Views the alarm log file, the log holds the last 10.000 logged alarm operations. (Alarm
active, alarm acknowledged, alarm normal, alarm disabled, alarm enabled and system
alarms)

Help

About Alarm List…

Menu that shows the program version and the licensed user for the alarm program.

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6. Program start-up

The View program is started from the windows start menu or from the desktop.

Use the View icon to start the program:

During the program start-up different dialog boxes and progress bars will be shown to
indicate the status of the program initialisation.

Cancel opening of previous project:

Shortly after the view program has been started the above dialog box shows for
approximate 5 sec. for the user to be able to stop the program opening the previous
opened project. The operation is password protected. Under normal start up the user will
not cancel this operation.

Loading alarms (progress bar):

During program starting up the alarm list, for each attached controller with alarm system
are read, the above progress bar indicates the status for the loading.

Loading node profiles (progress bar):

During program starting up the above progress bar are indicated to indicate the status of
the initialisation of the workstation.

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Fault in 3S initialisation:

Valve modules are split up in segments, if during program start up a valve module are
not responding the above dialog are shown. The operator shall take care when this dialog
has been indicated, since this will mean that one or more valves could be impossible to
operate from the workstation.

Please refer to the trouble shooting chapter for further information.

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7. Alarm handling

The alarm list is showed as a small icon always on top. See below.

Unacknowledged alarms Acknowledged alarms No alarms

The number indicates how many alarms are in the list.

By activating the icon with the pointer the alarm list opens.

An alarm is indicated with name, alarm text, value and the date and time it occurred
(Other views can be selected in the alarm View menu).

An unacknowledged alarm is acknowledged with the pointer. Multiple alarms are

acknowledged by dragging the pointer over the actual alarms. To manually disable
alarms select the menu “enable/disable” in the “alarm” menu and the following display
appears.

Select the alarm to be disabled or enabled. When finished leave the display.

Manually disabled alarms are indicated as a blue alarm in the alarm list. And the icons
lower half will also be coloured blue and marked with a “D” for disabled.

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8. Trend logging

The trend logging display shows the logged values.

Selection of the logged components is selected on the “Trend curve on-line selection
setup”. The “Trend curve on-line selection setup” window is opened by right clicking at
the curve field.

In the lover right corner of the window the time span (minutes) for the visible area are
selected. By the slider it is possible to scroll in the historical data.

When the slider is set in the right side, the window will be updated with the new values
as they are logged.

The logged curves are showed with dots for each logged value. If the value does not
change#) it will only be logged every time the “heart beat” forces it to be logged.

#) A “delta change %” are configured to limit data stored in the hard disc. Meaning
the value will only be logged when the change exceeds the “delta change %”. To
make sure that the values are logged anyway a heart beat forces the value to be
logged.

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The “Trend curve on-line selection setup” is opened by right clicking at the curve field.
Up to 10 values can be indicated at the same time.

Component: The values that can be logged are in the combo box. Select the
components that you want to see.

Value: Each component have more different values attached, e.g. in and Out
value.

Show Scale: Select here if you want the selected component indicated with its scale.
If more values with the same scale are indicated it could be enough
with only scale for the first component.

Please observe in some applications the trend logging is disabled or not configured.

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9. Daily operation

In the following the daily operation are described. How to operate the system and what
information can be read from it.

9.1 Control and value fields

A control is indicated as a 3D raised button, can be set-points, pumps, valves etc.

A value is indicated as a 3D sunken field, can be tank volume, pump speeds, alarm
indicators etc.

9.1.1 Tool tips

When the pointer slides over controllable components, a “tool tips” field appears for short
time with info about the component. The “tool tips” could be the valve tag name.

9.2 Alarm indicators

A square is used to indicate alarms.

Normal situation:

Unacknowledged alarm situation: (flashing, freq. 1Hz)

Acknowledged alarm situation:

9.3 Display selection

In the bottom of each display, display-selection buttons is available. By activating it the

program will change to the selected display.

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9.4 On/off valves (DPI-E or VPI-E)

When activating the valve icon with the pointer the below control opens. From here it is
possible to give a set-point for the valve to open/close at.

Normal dialog Dialog with “more” opened.

When the dialog is opened with “more” details it is possible to see the valve operating
status as well. The status is indicated with the following icons:

Fault
OK

The icon indicating the valve status can be following:

Closed valve:

(The colour will be black)

Middle position:

(The colour is according to the product in the attached pipe. If no product it will be white)

Open valve:

The icon is turned 90º according to the closed icon.

(The colour is according to the product in the attached pipe. If no product it will be white)

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Valve blocked:

The padlock indicates the valve is blocked for operation.

Valve settling:

The icon is only seen for controls of valves with volumetric continuous indication. The
hourglass appears when the direction of the valve is changed. A 7 sec. delay is active
from the valve stops until the new direction is started. The delay is for the hydraulic oil to
decompress before direction is changed.

Valve fault:

The yellow square with the black cross indicates fault. Open the valve dialog, and see in
the operating status what causes the fault.

Valve “only allowed in one sub plan”:

A normal valve icon with the “no enter” sign on top. Meaning it is only allowed to be used
in one sub plan or sequence, and it has already been used.

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9.5 Continuous valves (DPI-C or VPI-C)

When activating the valve icon with the pointer the below control opens. From here it is
possible to give a valve a command between 0-100%.

Normal dialog Dialog with “more” opened.

When the dialog is opened with “more” details it is possible to see the valve operating
status as well. The status is indicated with the following icons:

Fault
OK

The position system for the modulating valves can be calibrated when the “more” details
is showed. With the valve closed activate the “set 0%” button and the value will be set to
0. Here after open the valve and activate the “Set 100%” button and the value will be
set to 100.

In case of the modulating position system is faulty the feedback value is fixed at 50%. It
is then possible to reset the position system at the “reset” button. If this does not help,
the feedback signal shall be checked, that it is within the range (200-2000Ω).

Please refer to On/Off valves for valve icons.

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9.6 Tank details

At the displays where systems is displayed it is possible to have more information for
each separate tanks. By pressing the tank name, one of the following detailed displays
will appear.

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10. The displays

In the following the displays are described.

The graphics are operated from a main menu. From here each system can be selected,
and again from each system further details can be selected.

10.1 Main menu

From the main menu it is possible to select each systems display.

For further details e.g. for cargo or ballast it shall be selected on the systems display levels.

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10.2 Cargo Control 1

From the cargo control 1 display control of the cargo valves located on manifold area can
be done.

The pressures of manifold pipe are also indicated on this display.

When the valves are open/started, it is indicated with the product colour, floats in to the
piping until it meets the next stop (a closed valve).

On each side of the manifolds it is possible to select what product to be used. Please
refer to the chapter ‘Product palette’ for information how to select product.

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10.3 Cargo Control 2

From the cargo control 2 display control of the cargo valves located on tank area can be
done.

The pressures of cargo pump discharge are also indicated on this display.

When the valves are open/started, it is indicated with the product colour, floats in to the
piping until it meets the next stop (a closed valve).

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10.4 Ballast control

From the ballast control display control of the ballast valves can be done.

The pressures of pumps suction and discharge are also indicated on this display.

When the valves or pumps are open/started, it is indicated with the product colour, floats
in to the piping until it meets the next stop (a closed valve or a closed pump).

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10.5 Tank Clean

From the tank clean display control of the tank clean valves can be done.

The pressures of pumps suction and discharge are also indicated on this display.

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10.6 Miscelanerous

This display holds various information.

Hydraulic power unit (valves): Remote control of power unit and readout of alarms.

Ethernet status: Readout of the alarms of Ethernet.

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10.7 Operator log on - limitations

Following users are defined to be able to log on to the system:

The users are separated into 5 levels of password.

Password level Users

Level 1 None
Level 2 2nd Officer
3rd Officer
2nd Engineer
Level 3 Chief Engineer
Chief Officer
Level 4 Captain
Level 5 Supervisor

For any operation minimum level 2 password is required.

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11. Trouble shooting

It is possible to monitor the system for various malfunctions. In the following it is

described what errors that can occur and how you can help your selves before asking for
assistance.

11.1 On-line error codes

The error messages from the controller provide a quick reference to repair the system
and connected equipment such as sensors. An error message can contain the following:

Errors that can occur in the field are listed below followed by a description how to
remedy the error.

Error Text Description Error Type

WD TIMEOUT Watch dog time out Box
WP M FAIL Write protected memory failure Box
INT M FAIL Internal data memory failure Box
PROGM FAIL Program memory failure Box
SIG>MAX Signal greater than maximum Channel
SIG<MIN Signal less than minimum Channel
OVERFLOW Output overflow Channel
UNDERFL. Output underflow Channel
SETP.ERR Data error on set point Channel
OVERHEAT Over heated Channel
RESET Reset Box
OVERLOAD Over load error Channel
FEEDBACK Feedback error Channel
PRGERROR Program error Channel
E.SHORTC External short-circuit Channel
UNDERLD. Under load error Channel
I.SHORTC Internal short-circuit error Channel
I.DISCON Internally disconnected Channel
HIGH AL. High alarm error Channel
LOW AL. Low alarm error Channel
INTERROR Internal error Channel
NO LOAD No load error Channel
REFERROR Reference error Channel
BATTERY LOW Battery low Box
NO ANSWER No answer from a node Box
DATALEN ERR Data length error Box
SUMCHK ERR Sum check error Box
OVER/FR ERR Overrun / framing error Box
BUFTIME ERR Buffer timing error Box
DATA ERROR The data are not valid Box
SEC.NET ERR Second net error P-NET®
SLAVE ALARM Slave alarm Box
SHORTCIRC. Short-circuit error P-NET®
NET NO. ERR Net number error P-NET®
BUSY ERROR Net busy error P-NET®
BUFSIZE ERR Buffer full error Box
OUT OF SYNC Out of synchronisation error Box
OTHER ERROR Other error Box
ERROR ?? Unspecified error Box or P-NET®

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85 Message WD TIMEOUT
Description Watch dog time out
Modules PD3100 PD3120 PD3221 PD3240 PD3250
Cause The internal watch dog facility of the module has been activated
due to lag of communication
Remedy Check the communication cables between the controller and the
interface modules or disable the watch dog facility, if not
required

91 Message WP M FAIL
Description Write protected memory failure
Modules PD3120 PD3221 PD3240 PD3250
Cause EEPROM memory failure
Remedy Switch the write enable flag on and off again.
If this does not help replace the module

92 Message INT M FAIL

Description Internal data memory failure
Modules PD3100 PD3120 PD3221 PD3240 PD3250
Cause RAM memory failure
Remedy Replace the module

93 Message PROGM FAIL

Description Program memory failure
Modules PD3100 PD3120 PD3221 PD3240 PD3250
Cause EPROM memory failure
Remedy Replace the module

A0 Message SIG>MAX
Description Signal greater than maximum
Modules PD3221 PD3240 PD3250
Cause The signal from the attached equipment to the interface module
is greater than the specified maximum.
The cause depends on the channel set-up:
Pt100Signal is higher than 200°C + 10% = 220°C
Voltage Signal is higher than 100mV + 10% = 110mV
4-20mA Signal is higher than 20mA + 10% = 22mA
0-20mA Signal is higher than 20mA + 10% = 22mA
Remedy Repair the sensor or cable to the interface module

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A1 Message SIG<MIN
Description Signal less than minimum
Modules PD3221 PD3240 PD3250
Cause The signal from the attached equipment to the interface module
is less than the specified minimum.
The cause depends on the channel set-up:
Pt100Signal is less than -100°C - 5% = -105°C
4-20mA Signal is less than 4mA - 5% = 3mA
Remedy Repair the sensor or cable to the interface module

B0 Message OVERFLOW
Description Output overflow
Modules PD3221
Cause The error occurs, if the analog output exceeds 100% of full-
scale
Remedy Adjust the set point and/or full-scale. Please note that the
output is held at 100% in case of this error

B1 Message UNDERFL.
Description Output underflow
Modules PD3221
Cause The error occurs, if the analog output falls below 0%
Remedy Adjust the set point and/or zero point. Please note that the
output is held at 0% in case of this error

B2 Message SETP.ERR
Description Data error on set point
Modules PD3221
Cause The error occurs, if the set point is an indirect variable and the
channel of the variable pointed at has an error
Remedy Remove the error of the indirect variable

D0 Message OVERHEAT
Description Overheated
Modules PD3100
Cause The output power FET’s has exceeded its maximum
temperature e.g. due to over current
Remedy 1. Remove possible short-circuit or overload
2. Lower the ambient temperature to the module (max.
70°C)

D1 Message RESET
Description Reset
Modules PD3100 PD3120 PD3221 PD3240 PD3250
Cause Internal or External reset of the module:
Internal Caused by power failure or, if the power has been
removed from the module
External The module has been reset via the P-NET
Remedy Check the power supply to the module

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DA Message OVERLOAD
Description Overload error
Modules PD3100 PD3120 PD3221
Cause The overload error is set, if the current in the output load
exceeds MaxCurrent (default 1A)
Remedy Check the device (valve, pump etc.) to which the output is
connected

DB Message FEEDBACK
Description Feedback error
Modules PD3100 PD3120 PD3221
Cause The feedback error is set, if there is a feedback error
Remedy Check the feedback signal from the device (valve, pump etc.) to
which the output is connected

DC Message PRGERROR
Description Program error
Modules PD3100 PD3120 PD3221
Cause The error occurs, if attempt is made to set an output which has
been configured as input
Remedy Check the configuration / program

DE Message E.SHORTC
Description External short-circuit
Modules PD3100 PD3120 PD3221
Cause The error occurs, if an external short-circuit error is detected
Remedy Remove the external short-circuit

E2 Message UNDERLD.
Description Underload error
Modules PD3120 PD3221
Cause The error occurs, if the load is disconnected
Remedy Check the connected equipment e.g. broken bulb or
disconnected wire

E3 Message I.SHORTC
Description Internal short-circuit error
Modules PD3120 PD3221
Cause The error occurs, if the output transistor is short-circuited
Remedy Replace the module

E4 Message I.DISCON
Description Internal disconnected
Modules PD3120 PD3221
Cause The error occurs, if the output transistor is disconnected
Remedy Replace the module

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E5 Message HIGH AL.

Description High alarm error
Modules PD3221 PD3240 PD3250
Cause The input signal is above the high limit
Remedy Bring the input signal below the high alarm limit or disable the
function, if not needed

E6 Message LOW AL.

Description Low alarm error
Modules PD3221 PD3240 PD3250
Cause The input signal is less than the low limit
Remedy Bring the input signal above the low alarm limit or disable the
function, if not needed

E7 Message INTERROR
Description Internal error
Modules PD3221 PD3240 PD3250
Cause An internal error is indicated
Remedy If the module continuously indicates internal error, the module
has to be replaced

E8 Message NO LOAD
Description No load error
Modules PD3221
Cause The error occurs, if the output current falls below a pre-set limit
Remedy Check the output signal

EA Message REFERROR
Description Reference error
Modules PD3221 PD3250
Cause Broken Pt-100 sensor or wrong wire connection
Remedy Change sensor or correct wiring

EF Message BATTERY LOW

Description Battery low
Modules PD5000
Cause The controller battery is low
Remedy Battery pack must be replaced
Please note:
Don’t disconnect the power supply to the controller while
the battery pack is replaced

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F0 Message NO ANSWER
Description No answer from a node
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause 1. No power supply to the module
2. The P-NET communication to the module is shorted,
disconnected or has wrong polarity
3. The address of the module is incorrectly set-up
4. The module is defective
Remedy 1. Repair the power supply to the module or replace fuses
2. Check the ABS connections and polarity between the
controllers and the modules
3. Check the set-up conditions
4. Replace the module

F1 Message DATALEN ERR

Description Data length error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause The communication between the controller and one or more of
the interface modules does not work.
1. No power supply to the module
2. The P-NET communication to the module is shorted,
disconnected or has wrong polarity
3. The interface modules contain internal errors or there is a
conflict between the physically node and the specified type
of node or an address conflict
4. The controller contains internal errors or the number of
masters is set-up incorrectly
Remedy 1. Repair the power supply to the module or replace fuses
2. Check the ABS connections and polarity between the
controllers and the modules
3. Check the set-up or replace the interface modules
4. Check the set-up or replace the controller

F2 Message SUMCHK ERR

Description Sum check error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause See F1
Remedy See F1

F3 Message OVER/FR ERR

Description Overrun / framing error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause See F1
Remedy See F1

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F4 Message BUFTIME ERR

Description Buffer timing error (Transmit / receive timeouts)
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause See F1
Remedy See F1

F5 Message DATA ERROR

Description The data are not valid
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause See F1
Remedy See F1

F7 Message SEC. NET ERR

Description Second net error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause This error message is caused by an error on the second P-NET.
The first P-NET and the second P-NET are connected by a
controller working as a bridge between the two P-NETs
Remedy Go to the controller located on the second P-NET, and check the
error messages on that computer

F8 Message SLAVE ALARM

Description Slave alarm
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause General error in module
Remedy 1. Check the connected sensors
2. If all sensors are OK replace the module

F9 Message SHORTCIRC.
Description Short-circuit error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000 ????
Cause The P-NET communication cable wires B and S are short-
circuited somewhere in the P-NET loop
Remedy Repair the P-NET loop

FA Message NET NO. ERR

Description Net number error
Modules PD5000
Cause Communication set-up error in controller software
Remedy Replace the software of the controller. This should be carried
out by authorised persons only

FB Message BUSY ERROR

Description Net busy error
Modules PD5000
Cause The P-NET is busy due to too much communication
Remedy Since the error occurs in peak periods with heavy load on the P-
NET, just wait for a while.
If the error is permanent, contact DANFOSS

FC Message BUFSIZE ERR

Description Buffer full error
Modules PD5000
Cause Communication buffer in one of the modules is of incorrect size
Remedy Replace the module in question

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FD Message OUT OF SYNC

Description Out of synchronisation error
Modules PD5000
Cause Bad synchronisation between the number of masters or
duplicate P-NET addresses
Remedy Set-up the number of masters to be equal in all masters and/or
the P-NET addresses

FE Message OTHER ERROR

Description Other errors
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause The error occurs :under the following circumstances:
1. Attempt to write to a write protected variable
2. Attempt to read/write a non existing variable
3. Type mismatch when reading/writing a variable
4. Instruction is not valid on this type of variable
Remedy 1. Change the configuration in the controller
2. Change the firmware

FF Message ERROR??
Description Unspecified error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause This error message is given, if the controller detects an
unknown error code.
1. No power supply to the module
2. The P-NET communication to the module is shorted,
disconnected or has wrong polarity
3. The controller is defective
4. One or more of the interface modules are defective
Remedy 1. Repair the power supply to the module or replace fuses
2. Check the ABS connections and polarity between the
controllers and the modules
3. Replace the controller
4. Replace the relevant module

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11.2 Solving problems

In the following hints and guidelines are given to solve problems with the Damcos
system.

Workstation - Loss of communication.

In case the workstation loses the communication with the attached controllers and
modules the view will change to look like the above, where the pink colour indicates that
something is wrong (Pink are the error colour for this particular project).

Each component with the pink colour indicates that this particular component have
communication problems.

The loss of communication can be caused of more different things, but is mainly caused
by either “net fail” or “power failure”.

Therefore check the status display of there should be any more detailed information what
causes the fault. And check all the interface panel around in the vessel of the power
supply are ok and no fuses are blown. Further more check each module of the green
power LED are on indicating that the supply are ok.

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Tank monitoring - all tanks shows wrong indication.

Since all tanks shows wrong indication it could be a common error. Therefore look for the
fault at the trim/heel compensation. It could be one or both inclinometers that are out of
range/calibration causing the compensation to be wrong.

Disable the trim/heel compensation, and see of the tank monitoring indicates correct.

Tank monitoring – one tank shows wrong indication.

It is properly a sensor problem. Find the sensor and check the mA signal in the current
loop.

If the signal are wrong check the power supply are ok. For the bubble type sensors also
check that there is sufficient air supply.

For further details please also refer to the technical documentation for the sensor.

Frozen software in workstations.

If the workstation freezes and no operation are possible only one thing can be done:

<CTRL> + <ALT> + <DEL>

Hereafter restart the workstation/computer.

Tank monitoring – Cargo tanks shows wrong indication.

If the cargo tanks indication is wrong please check that the modbus communication is ok
between the tank monitoring system and the Saab/Rosemount radar system.

An alarm is generated in the tank monitoring system if the modbus communication

becomes faulty.

If nothing above helps try resetting the modbus gateway in the IO panel and the
Saab/Rosemount radar system by switching the power off and hereafter on again.

Fault in 3S initialisation:

If the above dialog shows during start up of the program one or more valves could be
impossible to operate from the workstation. Find on the view mimics the valve indicated
with the error colour (pink). Hereafter via the status display and measurements on the
hardware (power supply etc.) repair the faulty valve controller. Restart the view program
and the dialog box should not show again.

If repair are impossible the operator shall be aware that valves with the error colour
would not be able to be operated.

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Project information for Damcos.

By activating the Damcos logo, a window with the specific project details will appear.

Use this information as reference when requiring assistance or spare parts from Damcos.

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12. Abbreviations

DMS DaMcoS A/S.

DPI-C Direct Position Indicator – Continuous.
VPI-E Volumetric Position Indicator – Endpoint.
USB Universal Serial Bus.
UPS Uninterruptible Power Supply.
PU Power Unit, hydraulic

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