NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.

625) to
Start at Karur Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

WATER ABSORPTION TEST

TEST METHOD : IS 2386 PART - III

20.07.07
Sample No. 1 Date of Sampling

21.07.08
Location 282+400 RHS Date of Testing

Source of Material Thaneerpandal Puthur Quarr Proposed use Mastic Asphalt

Type of Material Hot Bin Aggregates Size of Agg 3mm down

Trial No
Determination Average
1 2 3

Wt of Saturated Surface Dry Aggregates in Air (A gm)

695.0 727.0 740.0

Weight of Oven Dried Aggregates in Air (D gm)

690.0 722.0 735.0

Water Absorption (%) = 100 (A - D)/D

0.7246 0.6925 0.6803 0.70

Remarks :

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

 Date
Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

PENETRATION TEST
(TEST METHOD : IS 1203)

Sample No 1 Date of Sampling 20.07.08

Location @ Crusher Lab Date of Testing 20.07.08

Bitumen Grade 10/20 Source of material STP,CHENNAI

Observation No: 1 2 3

Test Load (gms) 100 100 100

Test Temp (0C) 25 25 25

Time For Penetration (Sec) 5 5 5

Penetration 15 14.0 16

Average Penetration 15

Acceptance Creteria : As per MoRT&H,TABLE : 500 - 29 15+/- 5

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,
Project Company : M/s. NK Toll Road Ltd.,
EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

SOFTENING POINT TEST

(TEST METHOD : IS 1205)

Lab. Sample No : 1 Date of Sampling 21.07.08

Type of material Binder for mastic Asphalt Date of Testing 21.07.08

Source of material STP,CHENNAI

Apparatus Used : Ring and Ball Apparatus

Period of Cooling at Room Temperature (min) : 30 0C

Period of Cooling in Water bath (min) : 15 Min @ 50C

Description Ball No 1 Ball No 2 Softening Point Mean Value

Temperature at which sample

69.00 70.00 69.50
touches the bottom Plate

Acceptance Creteria : As per MoRT&H,TABLE : 500 - 29 65+/-10 0C

Remarks

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material :M/s Pakkiyam Lime Works Date of Sampling 21.07.08

Location : Crusher Lab Date of Testing 21.07.08

Type of material Fine Aggregates - 3 mm down Total Weight (gm) 1000

Sample No 1

Weight Retained Cumulative Cumulative % Cumulative %

I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

2.360 0.0 0.0 0.00 100.00

0.600 340.0 340.0 34.00 66.00

0.212 430.0 770.0 77.00 23.00

0.075 200.0 970.0 97.00 3.00

PAN 30.0 500.0 100.00 0.00

Sample No 2 Weight of Sample Taken (gms) : 1000

2.360 0.0 0.0 0.00 100.00

0.600 330.0 330.0 33.00 67.00

0.212 430.0 760.0 76.00 24.00

0.075 217.5 977.5 97.75 2.25

PAN 20.0 997.5 99.75 0.00

Sample No 3 Weight of Sample Taken (gms) : 1000

2.360 0.0 0.0 0.00 100.00

0.600 360.0 360.0 36.00 64.00

0.212 420.0 780.0 78.00 22.00

0.075 185.0 965.0 96.50 3.50

PAN 35.0 1000.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material :M/s Pakkiyam Lime Works Date of Sampling 21.07.08

Location : Crusher Lab Date of Testing 21.07.08

Type of material Fine Aggregates - 3 mm down Total Weight (gm) 1000

Sample No 4
Weight Retained Cumulative Cumulative % Cumulative %
I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

2.360 0.0 0.0 0.00 100.00

0.600 350.0 350.0 35.00 65.00

0.212 410.0 760.0 76.00 24.00

0.075 202.5 962.5 96.25 3.75

PAN 37.5 1000.0 100.00 0.00

Sample No 5 Weight of Sample Taken (gms) : 1000

2.360 0.0 0.0 0.00 100.00

0.600 330.0 330.0 33.00 67.00

0.212 440.0 770.0 77.00 23.00

0.075 202.5 972.5 97.25 2.75

PAN 27.5 1000.0 100.00 0.00

Sample No 6 Weight of Sample Taken (gms) : 1000

2.360 0.0 0.0 0.00 100.00

0.600 330.0 330.0 33.00 67.00

0.212 450.0 780.0 78.00 22.00

0.075 190.0 970.0 97.00 3.00

PAN 30.0 1000.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date

 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material :M/s Pakkiyam Lime Works Date of Sampling 21.07.08

Location : Crusher Lab Date of Testing 21.07.08

Type of material Filler (Lime Powder) Total Weight (gm) 500

Sample No 1
Weight Retained Cumulative Cumulative % Cumulative %
I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Sample No 2 Weight of Sample Taken (gms) : 500

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Sample No 3 Weight of Sample Taken (gms) : 500

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at
Karur Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material :M/s Pakkiyam Lime Works Date of Sampling 21.07.08

Location : Crusher Lab Date of Testing 21.07.08

Type of material Filler (Lime Powder) Total Weight (gm) 500

Sample No 4
Weight Retained Cumulative Cumulative % Cumulative %
I.S.Sieve (mm) Remarks
(gm) Wt.Retained (gm) Retained Passing

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Sample No 5 Weight of Sample Taken (gms) : 500

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Sample No 6 Weight of Sample Taken (gms) : 500

2.360 0.0 0.0 0.00 100.00

0.600 0.0 0.0 0.00 100.00

0.212 0.0 0.0 0.00 100.00

0.075 0.0 0.0 0.00 100.00

PAN 500.0 500.0 100.00 0.00

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date

NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

AVERAGE INDIVIDUAL GRADATION FOR MASTIC ASPHALT

Source of material : Thaneerpanthal Pudur Pupose of material: Mastic Asphalt Mix design

FINE AGGREGATES (3mm Down Grade)

IS Sieve in mm Sample - 1 Sample - 2 Sample - 3 Sample - 4 Sample - 5 Sample - 6 Average

2.300 100.00 100.00 100.00 100.00 100.00 100.00 100.00

0.600 66.00 67.00 64.00 65.00 67.00 67.00 66.00

0.212 23.00 24.00 22.00 24.00 23.00 23.00 23.17

0.075 3.00 2.25 3.50 3.75 2.75 2.75 3.00

FILLER (LIME)

IS Sieve in mm Sample - 1 Sample - 2 Sample - 3 Sample - 4 Sample - 5 Sample - 6 Average

2.300 100.00 100.00 100.00 100.00 100.00 100.00 100.00

0.600 100.00 100.00 100.00 100.00 100.00 100.00 100.00

0.212 100.00 100.00 100.00 100.00 100.00 100.00 100.00

0.075 100.00 100.00 100.00 100.00 100.00 100.00 100.00

Contractor's Rep. Concessionaire's Rep. IC' Rep

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd., DATE ; 13.08.08

FINE AGGREGATE GRADATION FOR MASTIC ASPHALT

TEST METHOD : MORT&H TABLE 500 - 31

Cumulative % of Passing
I.S.Sieve (mm)
3mm Down Lime

2.360 100.00 100.00

0.600 66.00 100.00

0.212 23.00 100.00

0.075 3.00 100.00

Mix Proportion 60.0 40.0 100.00

Cum % % of Limits (MoRTH
Cum % Retained wt.retained Table 500 -31)
I.S.Sieve (mm) 3mm Down Lime Passing
2.360 60.00 40.00 100.00 0.00 0.00 0

0.600 39.60 40.00 79.60 20.40 20.40 0 - 25

0.212 13.80 40.00 53.80 46.20 25.80 10 - 30

0.075 1.80 40.00 41.80 58.20 12.00 10 - 30

Remarks :

Contractor's Rep. Concessionaire's Rep. IC' Rep

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

COMBINED GRADATION FOR MASTIC ASPHALT MIX

TEST METHOD : MORT&H TABLE 500 - 18

Sample No 1 Date Sampled 16.08.08

Location/Source Thaneerpanthal Pudur Quarry Date Tested 16.08.08

Type of Material Mastic Ashpalt Mix Tested by Jointly with Consultant

Total Wt (gms) 1000

Specificaion
I.S.Sieve (mm) Weight Retained % Wt Retained JMF
limits

2.360 0 0.00 0 0.00

0.600 210 21.00 0 - 25 20.40

0.212 264 26.40 10 - 30 25.80

0.075 122.0 12.20 10 - 30 12.00

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

 1000

100 100 100 0.0 100 1000 1000 0 1000

79 100 89.5 20.4 80 796 -204 12 -192

59 79 69 25.8 74 742 -54 12 -42

52 72 62 12.0 88 880 138 12 150

 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

MASTIC ASPHALT MIX PREPRATION

TEMPERATURE
STAGE DESCRIPTION OF WORK PERIOD
RANGE

1 COOKING OF FILLER 1 HOUR 1700C TO 2100C

1 HEATING OF BINDER REQUIRED TIME 1700C TO 1800C

SOME TIME (MIN

2 COOKING OF FILLER + HALF QTY OF BINDER 1700C TO 2100C
15 min)
COOKING OF FILLER + BALANCE HALF QTY OF BINDER+FINE
3 1 HOUR 1700C TO 2100C
AGGREGATES

CAUTION :

TEMPERATURE SHALL NOT EXCED 2100C

REMARKS :

Contractor's Rep. Concessionaire's Rep. IC' Rep

Date Date Date

NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

HARDNESS NUMBER FOR MASTIC ASPHALT MIX

TEST METHOD : IS 1195 -1978

Sample No 1 Date of Casting 16.08.08

Location at Crusher Lab Date of Testing 17.08.08

Bitumen(%) 14 Test Temperature 250C

MIX PROPORTION OF MASTIC ASPHALT :

SL NO MATERIAL NAME FA & FILLER FA ,FILLER & BITUMEN

1 COARSE AGG 0.0 0.0

2 FINE AGG 60.0 51.6

3 LIME 40.0 34.4

4 ASPHALT 0.0 14.0

TOTAL 100.0 100.0

HARDNESS NUMBER OF MASTIC ASPHALT MIX

AVERAGE HARDNESS
TRIAL NO HARDNESS NUMBER LIMITS
NUMBER

1 7.70

2 7.90

3 8.00 7.92 10 - 20

4 8.10

5 7.90

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date
NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

HARDNESS NUMBER FOR MASTIC ASPHALT MIX

TEST METHOD : IS 1195 -1978

Sample No 1 Date of Casting 16.08.08

Location at Crusher Lab Date of Testing 17.08.08

Bitumen(%) 15 Test Temperature 250C

MIX PROPORTION OF MASTIC ASPHALT :

SL NO MATERIAL NAME FA & FILLER FA ,FILLER & BITUMEN

1 COARSE AGG 0.0 0.0

2 FINE AGG 60.0 51.0

3 LIME 40.0 34.0

4 ASPHALT 0.0 15.0

TOTAL 100.0 100.0

HARDNESS NUMBER OF MASTIC ASPHALT MIX

AVERAGE HARDNESS
TRIAL NO HARDNESS NUMBER LIMITS
NUMBER

1 8.80

2 8.90

3 9.10 9.08 10 - 20

4 9.10

5 9.50
Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

HARDNESS NUMBER FOR MASTIC ASPHALT MIX

TEST METHOD : IS 1195 -1978

Sample No 1 Date of Casting 17.08.08

Location at Crusher Lab Date of Testing 18.08.08

Bitumen(%) 16 Test Temperature 250C

MIX PROPORTION OF MASTIC ASPHALT :

SL NO MATERIAL NAME FA & FILLER FA ,FILLER & BITUMEN

1 COARSE AGG 0.0 0.0

2 FINE AGG 60.0 50.4

3 LIME 40.0 33.6

4 ASPHALT 0.0 16.0

TOTAL 100.0 100.0

HARDNESS NUMBER OF MASTIC ASPHALT MIX

AVERAGE HARDNESS
TRIAL NO HARDNESS NUMBER LIMITS
NUMBER

1 12.50

2 13.00

3 13.50 12.94 10 - 20

4 12.90

5 12.80
Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

HARDNESS NUMBER FOR MASTIC ASPHALT MIX

TEST METHOD : IS 1195 -1978

Sample No 1 Date of Casting 17.08.08

Location at Crusher Lab Date of Testing 18.08.08

Bitumen(%) 17 Test Temperature 250C

MIX PROPORTION OF MASTIC ASPHALT :

SL NO MATERIAL NAME FA & FILLER FA ,FILLER & BITUMEN

1 COARSE AGG 0.0 0.0

2 FINE AGG 60.0 49.8

3 LIME 40.0 33.2

4 ASPHALT 0.0 17.0

TOTAL 100.0 100.0

HARDNESS NUMBER OF MASTIC ASPHALT MIX

AVERAGE HARDNESS
TRIAL NO HARDNESS NUMBER LIMITS
NUMBER

1 9.00

2 8.70

3 8.20 8.90 10 - 20

4 9.10
 8.90 10 - 20

5 9.50

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

ABSTRACT OF HARDNESS NUMBER FOR MASTIC ASPHALT MIX

TEST METHOD : IS 1195 -1978

Fine Binder Hardness

SL NO Trial No Filler (%) Remarks
Aggregate(%) Content (%) Number

1 1 51.6 34.4 14 7.92

2 2 51.0 34.0 15 9.08

3 3 50.4 33.6 16 12.94

4 4 49.8 33.2 17 8.90

Remarks : Acceptance creteria as per MoRT&H Specification - Hardness Number : 10 - 20

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu

Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

HARDNESS NUMBER FOR MASTIC ASPHALT MIX AT OPC

TEST METHOD : IS 1195 -1978

Sample No 1 Date of Casting 19.08.08

Location at Crusher Lab Date of Testing 20.08.08

Bitumen(%) 16 Test Temperature 250C

MIX PROPORTION OF MASTIC ASPHALT :

SL NO MATERIAL NAME FA & FILLER FA ,FILLER & BITUMEN

1 COARSE AGG 0.0 0.0

2 FINE AGG 60.0 50.4

3 LIME 40.0 33.6

4 ASPHALT 0.0 16.0

TOTAL 100.0 100.0

HARDNESS NUMBER OF MASTIC ASPHALT MIX

AVERAGE HARDNESS
TRIAL NO HARDNESS NUMBER LIMITS
NUMBER

1 12.90

2 12.80

3 13.25 12.99 10 - 20

4 12.50

5 13.50

Contractor's Rep. Concessionaire's Rep. IC'Rep

Date Date Date

 NS2/BOT/TN - 03 From Start of Proposed Flyover at Namakkal (Km. 248.625) to Start at Karur
Bypass (Km. 292.600) in the state of Tamilnadu
Client : National Highways Authority of India

Independent Consultant : M/s. Intercontinental Consultants and Technocrats Pvt. Ltd.,

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

Construction Contractor : M/s. Gannon Dunkerley & Co Ltd.,

MIX DESIGN REPORT FOR MASTIC ASPHALT

TEST METHOD : MORT&H SECTION 500 - 15

Mix Proportion By Total Aggregates

Fine
Material Name Filler Binder TOTAL
Aggregate

Mix Propotion By FA & Filler (%) 60 40 0 100

Mix Propotion By Total Mixture (%) 50.40 33.60 16.00 100

Properties of Mixutre
Test
Sl.No Description of the Test Specification Limit
Results
1.0 Optimum Bitumen Content By weight of mix (%) 16.00 14.0 % - 17.0%

2.0 Hardness Number (IS 1195 - 1978)

2.1 At the time of Laying at 25 0 C 12.94 10 to 20

Properties of Materials
1.0 Physical Properties of Binder

1.1 Penetration of Binder 15.0 15+/-5

1.2 Softening Point 69.50 Min 65 0C

1.3 Loss on heating for 5h at 1630C % By Mass Max Max 2%

1.4 Solubility in trichloroethylene, % by Mass Min Min 95 %

1.5 Ash(Mineral matter), % by mass Max 1%

2.0 Physical Properties of Filler (Lime)

2.1 75 mic passing 100.00% 100% Passing

2.2 Calcium Carbonate (%) by total Wt 86.40% Min 80% by Total wt
3.0 Physical Properties of Fine Aggregates

3.1 Water Absorption of Fine Aggregate(%) 0.70% Max 2%

Contractor's Rep. Concessionaire's Rep. I.C. Rep.

Date Date Date
 NS2/BOT/TN - 03 From Start of Proposed Flyover at
Namakkal (Km. 248.625) To Start at Karur Bypass (Km.
292.600) in the state of Tamilnadu

MASTIC ASPHALT MIX DESIGN REPORT

SUBMITTED TO

Client : National Highways Authority of India

: M/s. Intercontinental Consultants and Technocrats Pvt. Ltd in

Independent Consultant
Association with M/s Feedback venture Pvt Ltd.

Project Company : M/s. NK Toll Road Ltd.,

EPC Contractor : M/s. Reliance Innoventures Pvt. Ltd.,

SUBMITTED BY

M/s. Gannon Dunkerley & Co Ltd.,

(Construction Contractor)