SEN01767-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Failure code table and fuse locations
Failure codes table.......................................................................................................................................... 2
Fuse locations............................................................................................................................................... 10

D275AX-5E0 1
SEN01767-00 40 Troubleshooting

Failure codes table 1

Failure Applicable Action History Reference
Trouble
code equipment code classification manual
Electrical
1500L0 Transmission clutch dual engagement TM CALL E03 system
Electrical
15SAL1 Forward clutch oil pressure 1 TM CALL E03 system
Electrical
15SALH Forward clutch oil pressure 2 TM CALL E03 system
Electrical
15SBL1 Reverse clutch oil pressure 1 TM CALL E03 system
Electrical
15SBLH Reverse clutch oil pressure 2 TM CALL E03 system
Electrical
15SEL1 1st clutch oil pressure 1 TM CALL E03 system
Electrical
15SELH 1st clutch oil pressure 2 TM CALL E03 system
Electrical
15SFL1 2nd clutch oil pressure 1 TM CALL E03 system
Electrical
15SFLH 2nd clutch oil pressure 2 TM CALL E03 system
Electrical
15SGL1 3rd clutch oil pressure 1 TM CALL E03 system
Electrical
15SGLH 3rd clutch oil pressure 2 TM CALL E03 system
Electrical
1800MW Power train clutch slip TM E02 system
Electrical
2300NR Brake thermal load ST — system
Electrical
2301L1 Right steering brake oil pressure 1 ST CALL E04 system
Electrical Troubleshooting
2301LH Right steering brake oil pressure 2 ST CALL E04 system by failure code,
Electrical Part 1
2301NR Right steering brake thermal load ST — SEN01655-00
system
Electrical
2302L1 Left steering brake oil pressure 1 ST CALL E04 system
Electrical
2302LH Left steering brake oil pressure 2 ST CALL E04 system
Electrical
2302NR Left steering brake thermal load ST — system
Mechanical
A000NS Engine overheat — — system
Mechanical
AA10NX Air cleaner clogging MON — system
Mechanical
AB00MA Battery charge abnormal MON — system
Mechanical
B@BAZG Eng oil press low ENG — system
Mechanical
B@BAZK Eng oil level low — — system
Mechanical
B@BCNS Eng coolant overheat ENG — system
Mechanical
B@BCZK Radiator coolant level low MON — system
Mechanical
B@BEBF Water gets mixed with fuel — — system
Mechanical
B@BFZK Fuel level abnormal reduction MON — system
Mechanical
B@CENS Torque converter oil overheat MON — system
Mechanical
B@CHZG HSS charge oil pressure reduction MON — system

2 D275AX-5E0
40 Troubleshooting SEN01767-00

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
Mechanical
B@CHZK Power train oil level reduction — — system
Mechanical Troubleshooting
B@GAZK Battery electrolyte level reduction — — system by failure code,
Mechanical Part 1
B@HANS Hyd oil overheat MON — SEN01655-00
system
Mechanical
B@HAZK Hydraulic oil level reduction — — system
Electrical
CA111 EMC critical internal failure ENG CALL E04 system
Electrical
CA115 Eng Ne and Bkup speed sens error ENG CALL E04 system
Electrical
CA122 Chg air press sensor high error ENG CALL E03 system
Electrical
CA123 Chg air press sensor low error ENG CALL E03 system
Electrical
CA131 Throttle sensor high error ENG CALL E03 system
Electrical
CA132 Throttle sensor low error ENG CALL E03 system
Electrical
CA135 Eng oil press sensor high error ENG E02 system
Electrical
CA141 Eng oil press sensor low error ENG E02 system
Electrical
CA144 Coolant temp sens high error ENG E02 system
Electrical
CA145 Coolant temp sens low error ENG E02 system
Electrical
CA153 Chg air temp sensor high error ENG E01 system
Electrical
CA154 Chg air temp sensor low error ENG E01 system
Electrical
CA187 Sens supply 2 volt low error ENG CALL E03 system Troubleshooting
Electrical by failure code,
CA221 Ambient press sens high error ENG CALL E03 system Part 2
Electrical SEN01656-00
CA222 Ambient press sens low error ENG CALL E03 system
Electrical
CA227 Sens supply 2 volt high error ENG CALL E03 system
Electrical
CA234 Eng overspeed ENG — system
Electrical
CA238 Ne speed sens supply volt error ENG CALL E03 system
Electrical
CA263 Fuel temp sensor high error ENG E01 system
Electrical
CA265 Fuel temp sensor low error ENG E01 system
Electrical
CA271 PCV1 short error ENG CALL E03 system
Electrical
CA272 PCV1 open error ENG CALL E03 system
Electrical
CA273 PCV2 short error ENG CALL E03 system
Electrical
CA274 PCV2 open error ENG CALL E03 system
Electrical
CA322 Inj #1 (L#1) open/short error ENG CALL E03 system
Electrical
CA323 Inj #5 (L#5) open/short error ENG CALL E03 system
Electrical
CA324 Inj #3 (L#3) open/short error ENG CALL E03 system

D275AX-5E0 3
SEN01767-00 40 Troubleshooting

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
Electrical
CA325 Inj #6 (L#6) open/short error ENG CALL E03 system
Electrical
CA331 Inj #2 (L#2) open/short error ENG CALL E03 system
Electrical
CA332 Inj #4 (L#4) open/short error ENG CALL E03 system
Electrical
CA342 Calibration code incompatibility ENG CALL E04 system
Electrical
CA351 Injectors drive circuit error ENG CALL E03 system
Electrical
CA352 Sens supply 1 volt low error ENG CALL E03 system
Electrical
CA386 Sens supply 1 volt high error ENG CALL E03 system
Electrical Troubleshooting
CA441 Battery voltage low error ENG CALL E04 system by failure code,
Electrical Part 2
CA442 Battery voltage high error ENG CALL E04 SEN01656-00
system
Electrical
CA449 Rail press very high error ENG CALL E03 system
CA451 Rail press sensor high error ENG CALL E03 Electrical
system
Electrical
CA452 Rail press sensor low error ENG CALL E03 system
Electrical
CA553 Rail press high error ENG E02 system
Electrical
CA554 Rail press sensor in range error ENG CALL E03 system
Electrical
CA559 Rail press low error ENG E02 system
Electrical
CA689 Eng Ne speed sensor error ENG CALL E03 system
Electrical
CA731 Eng Bkup speed sens phase error ENG CALL E03 system
Electrical
CA757 All continuous data lost error ENG CALL E04 system
Electrical
CA778 Eng Bkup speed sensor error ENG CALL E03 system
Electrical
CA1228 EGR valve servo error 1 ENG E02 system
Electrical
CA1625 EGR valve servo error 2 ENG CALL E03 system
Electrical
CA1626 BP valve sol current high error ENG CALL E03 system
Electrical
CA1627 BP valve sol current low error ENG CALL E03 system Troubleshooting
Electrical by failure code,
CA1628 Bypass valve servo error 1 ENG E02 system Part 3
Electrical SEN01657-00
CA1629 Bypass valve servo error 2 ENG CALL E03 system
Electrical
CA1631 BP valve pos sens high error ENG CALL E03 system
Electrical
CA1632 BP valve pos sens low error ENG CALL E03 system
Electrical
CA1633 KOMNET datalink timeout error ENG CALL E03 system
Electrical
CA1642 EGR inlet press sens low error ENG E01 system
Electrical
CA1653 EGR inlet press sens high error ENG E01 system
Electrical
CA2185 Throt sens sup volt high error ENG CALL E03 system

4 D275AX-5E0
40 Troubleshooting SEN01767-00

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
Electrical
CA2186 Throt sens sup volt low error ENG CALL E03 system
Electrical
CA2249 Rail press very low error ENG CALL E03 system
Electrical
CA2271 EGR valve pos sens high error ENG CALL E03 system
Electrical
CA2272 EGR valve pos sens low error ENG CALL E03 system
Electrical
CA2351 EGR valve sol current high error ENG CALL E03 system
Electrical
CA2352 EGR valve sol current low error ENG CALL E03 system
Electrical
CA2555 Grid htr relay volt low error ENG E01 system
Electrical
CA2556 Grid htr relay volt high error ENG E01 system
Electrical Troubleshooting
D110KA Battery relay holding disconnection ST — system by failure code,
Electrical Part 3
D110KB Battery relay drive short circuit ST — SEN01657-00
system
Electrical
D130KA Neutral safety relay disconnection TM E02 system
Electrical
D130KB Neutral safety relay short circuit TM E02 system
Electrical
D161KA Back-up alarm relay disconnection TM E01 system
Electrical
D161KB Back-up alarm relay short circuit TM E01 system
Electrical
D190KA Engine controller ACC signal cut relay ST — system
Electrical
D190KB Engine controller ACC signal cut relay short ST — system
Electrical
D811KR KOMTRAX controller CAN defective communication ST — system
DAFRKR Machine monitor CAN communication defective Electrical
MON CALL E03
communication system
Electrical
DAQ0KT Transmission controller internal abnormality TM E01 system
DAQ1KK Transmission controller main source voltage reduc- Electrical
TM CALL E04
tion system
Electrical
DAQ2KK Transmission controller load voltage reduction TM CALL E04 system
DAQ5KK Transmission controller sensor 5 V power source Electrical
TM CALL E03
(1) power supply source voltage reduction system
DAQ6KK Transmission controller sensor 24 V power supply Electrical
TM E01
source voltage reduction system
DAQ7KK Transmission controller sensor 5 V power supply Electrical
TM CALL E03
source (2) power source voltage reduction system Troubleshooting
Transmission controller type collation (Type select Electrical by failure code,
DAQ9KQ signal TM CALL E04
inconsistency) system Part 4
SEN01658-00
DAQRKR Transmission controller CAN defective communica- Electrical
ST CALL E03
tion (Abnormality in objective component system) system
DAQSKR Transmission controller S-NET defective communi- Electrical
TM E01
cation (Abnormality in objective component system) system
Electrical
DB2RKR Engine controller CAN defective communication ST CALL E03 system
Electrical
DB30KT Steering controller abnormality in controller ST E01 system
DB31KK Steering controller main power supply source volt- Electrical
ST CALL E04
age reduction system
DB32KK Load power source of steering controller power Electrical
ST CALL E04
source voltage drop system

D275AX-5E0 5
SEN01767-00 40 Troubleshooting

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
DB35KK Steering controller sensor 5 V power source (1) Electrical
ST CALL E03
power source voltage drop system
DB36KK Steering controller sensor 24 V power supply Electrical
ST CALL E03
source voltage reduction system
DB37KK Steering controller sensor 5 V power source (2) Electrical
ST CALL E03
power source voltage drop system
DB39KQ Steering controller type collation (Type select signal Electrical
ST CALL E04
inconsistency) system
DB3RKR Steering controller CAN defective communication Electrical
TM CALL E03
(Abnormality in objective component system) system
Steering controller S-NET defective communication Electrical
DB3SKR (Abnormality ST E01
in objective component system) system
Electrical
DD12KA Shift up switch disconnection TM E02 system
Electrical
DD12KB Shift up switch short circuit TM E02 system
Electrical
DD13KA Shift down switch disconnection TM E02 system
Electrical
DD13KB Shift down switch short circuit TM E02 system
Electrical
DD14KA Parking brake lever switch disconnection TM CALL E03 system
Electrical
DD14KB Parking brake lever switch short circuit TM E03 system
Electrical
DDB9L4 Reverse switch disagreement TM CALL E03 system
Electrical
DDK3L4 Forward switch disagreement TM CALL E03 system
Electrical Troubleshooting
DDK5KA Gearshift switch disconnection TM CALL E03 system by failure code,
Electrical Part 4
DDK5KB Gearshift switch short circuit TM CALL E03 SEN01658-00
system
Electrical
DDN7KA Blade pitch switch disconnection TM E02 system
Electrical
DDN7KB Blade pitch switch short circuit TM E02 system
Electrical
DDN9KA Blade tilt switch disconnection TM E01 system
Electrical
DDN9KB Blade tilt switch short circuit TM E01 system
DDNBLD Ripper lift raise oil pressure switch is kept ON for Electrical
TM —
long time system
DDNCLD Ripper lift lower oil pressure switch is kept ON for Electrical
TM —
long time system
DDNDLD Ripper lift tilt-in oil pressure switch is kept ON for Electrical
TM —
long time system
Electrical
DDQ2KA Parking brake lever switch disconnection TM CALL E03 system
Electrical
DDQ2KB Parking brake lever switch short circuit ST CALL E03 system
Electrical
DDQ2L4 Parking brake lever switch disagreement ST CALL E03 system
Electrical
DDT5KA Neutral switch disconnection TM CALL E04 system
Electrical
DDT5KB Neutral switch short circuit TM CALL E04 system
DDT5KQ Lever specification selection (Model selection signal Electrical
TM CALL E04
disagreement) system
DGS1KX Hydraulic oil temperature sensor input signal is out Electrical
TM —
of normal range system

6 D275AX-5E0
40 Troubleshooting SEN01767-00

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
Electrical
DGT1KA Power train oil temp sensor disconnection TM E01 system
Electrical
DGT1KX Power train oil temp sensor out of signal range MON E01 system
DH21KB Work equipment pump oil pressure sensor short cir- Electrical
ST E01
cuit system
DH22KA Work equipment pump oil pressure sensor discon- Electrical
TM —
nection system
DH22KB Work equipment pump oil pressure sensor short cir- Electrical
TM —
cuit system
Electrical
DHH3KA HSS pump oil pressure sensor A disconnection ST CALL E03 system
Electrical
DHH3KB HSS pump oil pressure sensor A short circuit ST CALL E03 system
Electrical
DHH4KA HSS pump oil pressure sensor B disconnection ST CALL E03 system
Electrical
DHH4KB HSS pump oil pressure sensor B short circuit ST CALL E03 system
Electrical
DK10KA Fuel control dial disconnection ST CALL E03 system
DK10KB Fuel control dial short circuit ST CALL E03 Electrical
system
Electrical
DK30KA Steering potentiometer (1) disconnection ST CALL E03 system
Electrical
DK30KB Steering potentiometer (1) short circuit ST CALL E03 system
Electrical
DK30KX Steering potentiometer (1) out of input signal range ST CALL E04 system
DK30KZ Steering potentiometer (1) disconnection or short Electrical
ST CALL E04
circuit system Troubleshooting
DK30L8 Steering potentiometer (1) analog signals do not Electrical by failure code,
ST CALL E03
agree system Part 5
Electrical SEN01659-00
DK31KA Steering potentiometer (2) disconnection ST CALL E03 system
Electrical
DK31KB Steering potentiometer (2) short circuit ST CALL E03 system
Electrical
DK40KA Brake potentiometer disconnection ST CALL E03 system
Electrical
DK40KB Brake potentiometer short circuit ST CALL E03 system
Electrical
DK55KX Directional potentiometer out of input signal range TM CALL E04 system
Directional potentiometer disconnection or short cir- Electrical
DK55KZ cuit TM CALL E04 system
DK55L8 Directional potentiometer analog signals do not Electrical
TM CALL E03
agree system
Electrical
DK56KA F-R potentiometer (1) disconnection TM CALL E03 system
Electrical
DK56KB F-R potentiometer (1) short circuit TM CALL E03 system
Electrical
DK57KA F-R potentiometer (2) disconnection TM CALL E03 system
Electrical
DK57KB F-R potentiometer (2) short circuit TM CALL E03 system
Electrical
DK60KA Acceleration sensor disconnection ST E01 system
Electrical
DK60KB Acceleration sensor short circuit ST E01 system
Electrical
DKH1KA Pitch angle sensor disconnection ST CALL E03 system
Electrical
DKH1KB Pitch angle sensor short circuit ST CALL E03 system

D275AX-5E0 7
SEN01767-00 40 Troubleshooting

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
Electrical
DKH1KX Pitch angle sensor out of input signal range TM E01 system
Electrical
DLT3KA Transmission out-speed sensor disconnection TM E01 system
Electrical
DLT3KB Transmission out-speed sensor abnormal TM E01 system
Electrical
DV00KB Caution buzzer short circuit MON — system
Electrical Troubleshooting
DW59KA Blade dual selector solenoid disconnection TM E01 system by failure code,
Electrical Part 5
DW59KB Blade dual selector solenoid short circuit TM E01 SEN01659-00
system
Electrical
DW59KY Blade dual selector solenoid hot short TM E01 system
Electrical
DW5AKA Blade pitch selector solenoid disconnection TM E02 system
Electrical
DW5AKB Blade pitch selector solenoid short circuit TM E02 system
Electrical
DW5AKY Blade pitch selection solenoid hot short circuit TM E02 system
Electrical
DW7BKA Fan rev EPC disconnection ST E01 system
Electrical
DW7BKB Fan rev EPC short circuit ST E01 system
Electrical
DW7BKY Fan reverse solenoid hot short circuit ST E02 system
Electrical
DWN1KA HSS pump solenoid right disconnection ST CALL E03 system
Electrical
DWN1KB HSS pump solenoid right short circuit ST CALL E03 system
Electrical
DWN1KY HSS pump solenoid right hot short ST CALL E04 system
Electrical
DWN2KA HSS pump solenoid left disconnection ST CALL E03 system
Electrical
DWN2KB HSS pump solenoid left short circuit ST CALL E03 system
Electrical
DWN2KY HSS pump solenoid left short circuit ST CALL E03 system
Electrical
DWN3KA Sudden stop prevention solenoid disconnection ST CALL E04 system Troubleshooting
Electrical by failure code,
DWN3KB Sudden stop prevention solenoid short circuit ST CALL E04 system Part 6
Electrical SEN01878-00
DWN3KY Sudden stop prevention solenoid hot short circuit ST CALL E04 system
Electrical
DWN4KA HSS motor free solenoid disconnection ST E01 system
Electrical
DWN4KB HSS motor free solenoid short circuit ST E01 system
Electrical
DWN5KA Fan pump solenoid disconnection TM E01 system
Electrical
DWN5KB Fan pump solenoid short circuit TM E01 system
Electrical
DWN5KY Fan pump solenoid hot short circuit TM E02 system
Electrical
DXH1KA Lock-up solenoid disconnection TM E01 system
Electrical
DXH1KB Lock-up solenoid short circuit TM E01 system
Electrical
DXH1KY Lock-up solenoid hot short TM E03 system
Electrical
DXH4KA 1st clutch ECMV disconnection TM CALL E03 system

8 D275AX-5E0
40 Troubleshooting SEN01767-00

Failure Applicable Action History Reference

Trouble
code equipment code classification manual
Electrical
DXH4KB 1st clutch ECMV short circuit TM CALL E03 system
Electrical
DXH4KY 1st clutch ECMV hot short circuit TM CALL E03 system
Electrical
DXH5KA 2nd clutch ECMV disconnection TM CALL E03 system
Electrical
DXH5KB 2nd clutch ECMV short circuit TM CALL E03 system
Electrical
DXH5KY 2nd clutch ECMV hot short circuit TM CALL E03 system
Electrical
DXH6KA 3rd clutch ECMV disconnection TM CALL E03 system
Electrical
DXH6KB 3rd clutch ECMV short circuit TM CALL E03 system
Electrical
DXH6KY 3rd clutch ECMV hot short circuit TM E03 system
Electrical
DXH7KA Reverse clutch ECMV disconnection TM CALL E03 system
Electrical Troubleshooting
DXH7KB Reverse clutch ECMV short circuit TM CALL E03 system by failure code,
Electrical Part 6
DXH7KY R clutch ECMV hot short circuit TM CALL E03 SEN01878-00
system
Electrical
DXH8KA Forward clutch ECMV disconnection TM CALL E03 system
Electrical
DXH8KB Forward clutch ECMV short circuit TM CALL E03 system
Electrical
DXH8KY F clutch ECMV hot short circuit TM CALL E03 system
Electrical
DXHBKA Right brake ECMV disconnection ST CALL E04 system
Electrical
DXHBKB Right brake ECMV short circuit ST CALL E04 system
Electrical
DXHBKY Right brake ECMV hot short circuit ST CALL E04 system
Electrical
DXHCKA Left brake ECMV disconnection ST CALL E04 system
Electrical
DXHCKB Left brake ECMV short circuit ST CALL E04 system
Electrical
DXHCKY Left brake ECMV hot short circuit ST CALL E04 system

a The items in this table are arranged in the order of the failure codes.
a A component in charge is a controller or the machine monitor in charge of the system check.
MON : Machine monitor
ENG : Engine controller
TM : Transmission controller
ST : Steering controller
a The failure codes having no numbers in the action code column are not displayed on the ordinary
screen when abnormality related to them occurs. They are simply recorded in the fault history of the
service menu (Electrical equipment system or mechanical equipment system).
a The history classification column shows in which system each failure is classified, the electrical equip-
ment system or mechanical equipment system, when it is recorded in the failure history.
a Blinking and lighting of failure code
q Blinking : The trouble has not been repaired.
q Lighting : The trouble has been repaired.

D275AX-5E0 9
SEN01767-00 40 Troubleshooting

Fuse locations 1
Connection table of circuit breakers and fuse boxes
a This connection table shows the devices to which each power supply of the fuse box supplies power (An
accessory power supply is a device which supplies power while the starting switch is in the ON position
and an unswitched power supply is a device which supplies power while the starting switch is in the OFF
and ON positions).
a When carrying out troubleshooting related to the electrical system, you should check the circuit breakers
and fuses to see if the power is supplied normally.

Circuit breakers
Breaker capacity
Breaker No. Conector No. Destination of power
(A)
1 CB105H 105 Electrical intake air heater relay
2 B7L 30 Engine controller
3 F96 105 Main power supply
4 F32 30 Unswitched power supply
5 CB1 20 Steering controller
6 CB2 20 Machine monitor
7 CB3 20 Transmission controller
8 CB4 20 Air conditioner
9 CB5 20 Head lamp
10 CB6 20 Unswitched power supply of starting switch

Fuse box FS11, FS12

Fuse capacity
Fuse No. Power source Destination of power
(A)
1 Accessory power supply 20 —
2 20 Unswitched power supply of controller
3 Unswitched power supply 20 Unswitched power supply of cab
4 10 Unswitched power supply of 12 volt converter
5 Accessory power supply 20 Power supply of 12 volt converter

Fuse box FS21, FS22

Fuse capacity
Fuse No. Power source Destination of power
(A)
1 5 Backup alarm
2 20 Pin puller, Pre-heat, Air suspension seat
3 Accessory power supply 20 Additional heater
4 20 Working lamp
5 20 Rear lamp

10 D275AX-5E0
40 Troubleshooting SEN01767-00

Fuse box FS31, FS32

Fuse capacity
Fuse No. Power source Destination of power
(A)
1 5 Engine controller ACC
2 20 Horn
3 Accessory power supply 20 Spare power supply 1
4 20 Spare power supply 2
5 20 Spare ACC signal

D275AX-5E0 11
SEN01767-00 40 Troubleshooting

Locations of circuit breakers (Breaker No. 1 – 4) (In battery room)

Locations of circuit breakers (Breaker No. 5 – 10) and fuse boxes FS11, FS12, FS21, FS22, FS31, and
FS32 (Operator's seat on left side forward front under)

12 D275AX-5E0
40 Troubleshooting SEN01767-00

Fuse box
Fuse capacity
Fuse No. Power source Destination of power
(A)
1 10 Radio, Cigarette lighter, Room lamp
2 10 Rear wiper
3 10 Right wiper
4 10 Front wiper
5 Accessory power supply 10 Left wiper
6 20 Additional rear lamp
7 20 Additional head lamp, Revolving warning lamp
8 — Spare
9 — Spare
10 Unswitched power supply 10 Radio memory

Location of fuse box (In operator's cab)

D275AX-5E0 13
SEN01767-00 40 Troubleshooting

Reset method for main power supply circuit Reset method for circuit breaker
breaker Turn the starting switch to the OFF position and
Turn the starting switch to the OFF position to turn push in reset button (5) which was pushed out
the electric circuit OFF, wait for 5 – 10 minutes, and when the electric circuit was turned OFF.
press reset buttons (1) – (4). a If the reset button is pushed out again soon
a Check by the operating effort of each reset but- after it is pushed in, carry out troubleshooting
ton that the circuit is reset. and repair the faulty part.
a If the electric circuit is turned OFF, the operat-
ing effort of the reset button is heavier than
when the electric circuit is turned ON.
a Do not hold down the reset button.
a If the starting motor still does not run after the
reset operation, carry out troubleshooting and
repair the faulty part.

14 D275AX-5E0
40 Troubleshooting SEN01767-00

D275AX-5E0 15
SEN01767-00 40 Troubleshooting

D275AX-5E0 Bulldozer
Form No. SEN01767-00

16 D275AX-5E0
 SEN01768-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
General information on troubleshooting
Points to remember when troubleshooting ..................................................................................................... 2
Sequence of events in troubleshooting ........................................................................................................... 3
Check before troubleshooting ......................................................................................................................... 4
Classification and procedures for troubleshooting .......................................................................................... 5
Contents of troubleshooting table ................................................................................................................... 8
Connection table for connector pin numbers ................................................................................................ 10
T-adapter box and T-adapter table................................................................................................................ 39

D275AX-5E0 1
SEN01768-00 40 Troubleshooting

Points to remember when troubleshooting 1

k Stop the machine in a level place, and check that the lock pin, blocks, and parking brake are
securely fitted.
k When carrying out the operation with 2 or more workers, keep strictly to the agreed signals, and
do not allow any unauthorized person to come near.
k If the radiator cap is removed when the engine is hot, hot coolant may spurt out and cause
burns, so wait for the engine to cool down before starting troubleshooting.
k Be extremely careful not to touch any hot parts or to get caught in any rotating parts.
k When disconnecting wiring, always disconnect the negative (–) terminal of the battery first.
k When removing the plug or cap from a location which is under pressure from oil, water, or air,
always release the internal pressure first. When installing testing equipment, be sure to connect
it properly.

The aim of troubleshooting is to pinpoint the basic cause of the failure, to carry out repairs swiftly, and to pre-
vent reoccurrence of the failure. When carrying out troubleshooting, and important point is of course to
understand the structure and function. However, a short cut to effective troubleshooting is to ask the operator
various questions to form some idea of possible causes of the failure that would produce the reported symp-
toms.

1. When carrying out troubleshooting, do not 4) Other maintenance items can be checked
hurry to disassemble the components. externally, so check any item that is con-
If components are disassembled immediately sidered to be necessary.
any failure occurs:
q Parts that have no connection with the fail- 4. Confirming failure
ure or other unnecessary parts will be dis- Confirm the extent of the failure yourself, and
assembled. judge whether to handle it as a real failure or
q It will become impossible to find the cause as a problem with the method of operation, etc.
of the failure. a When operating the machine to reenact
It will also cause a waste of manhours, parts, the troubleshooting symptoms, do not
or oil or grease, and at the same time, will also carry out any investigation or measure-
lose the confidence of the user or operator. For ment that may make the problem worse.
this reason, when carrying out troubleshooting, 5. Troubleshooting
it is necessary to carry out thorough prior Use the results of the investigation and inspec-
investigation and to carry out troubleshooting tion in Items 2 – 4 to narrow down the causes
in accordance with the fixed procedure. of failure, then use the troubleshooting table or
2. Points to ask user or operator troubleshooting flowchart to locate the position
of the the failure exactly.
1) Have any other problems occurred apart
a The basic procedure for troubleshooting is
from the problem that has been reported?
as follows.
2) Was there anything strange about the
1] Start from the simple points.
machine before the failure occurred?
2] Start from the most likely points.
3) Did the failure occur suddenly, or were
there problems with the machine condition 3] Investigate other related parts or
before this? information.
4) Under what conditions did the failure 6. Measures to remove root cause of failure
occur? Even if the failure is repaired, if the root cause
5) Had any repairs been carried out before of the failure is not repaired, the same failure
the failure? When were these repairs car- will occur again.To prevent this, always investi-
ried out? gate why the problem occurred. Then, remove
6) Has the same kind of failure occurred the root cause.
before?
3. Check before troubleshooting
1) Is there any sign of irregularities of the
machine?
2) Make checks before starting day's work.
3) Make checks of other items.

2 D275AX-5E0
40 Troubleshooting SEN01768-00

Sequence of events in troubleshooting 1

D275AX-5E0 3
SEN01768-00 40 Troubleshooting

Check before troubleshooting 1

Item Criterion Remedy
1. Check of level and type of fuel — Add fuel
2. Check of fuel for foreign matter — Clean and drain
3. Check of hydraulic oil level Between H – L Add oil
4. Check of damper case oil level Between H – L Add oil
Lubricating
5. Check of power train oil level Between H – L Add oil
oil/Coolant
6. Check of level and type of engine oil (in oil pan) Between H – L Add oil
7. Check of coolant level (in sub tank) Between FULL - LOW Add coolant
8. Check of dust indicator for clogging Out of red range Clean or replace
9. Check of brake pedal stroke — Adjust

Hydraulic/ 1. Check for abnormal noise/smell — Repair

Mechanical 2. Check for oil leakage — Repair
equipment 3. Bleeding air — Bleed air
1. Check of battery terminals and wiring for loose-
— Retighten or replace
ness and corrosion
2. Check of alternator terminals and wiring for
— Retighten or replace
looseness and corrosion
3. Check of starting motor terminals and wiring for
— Retighten or replace
looseness and corrosion
4. Check of battery voltage (with engine stopped) 20 – 30 V Charge or replace
5. Check of electrolyte level Between H – L Add or replace
6. Check of wires for discoloration, burn, and
Electrical — Repair or replace
removal of cover
equipment
7. Check for released wire clamp and drooping wire — Repair
8. Check of wires for wetness (Check connectors
— Dry
and terminals for wetness, in particular)
9. Check circuit breaker for turning OFF and fuse
— Replace
for disconnection and corrosion
10. Check of alternator voltage After operating for several
Replace
(while engine speed is at middle or higher) minutes: 27.5 – 29.5 V
11. Check of battery relay for operating sound
— Replace
(when starting switch is turned ON or OFF)

4 D275AX-5E0
40 Troubleshooting SEN01768-00

Classification and procedures for troubleshooting 1

Classification for troubleshooting
Type Contents
Display of code Troubleshooting by failure code
E mode Troubleshooting for electrical system
H mode Troubleshooting for hydraulic and mechanical system
S mode Troubleshooting for engine

Procedure for troubleshooting

If a phenomenon looking like a trouble occurs in the machine, select a proper troubleshooting No. according
to the following procedure, and then go to the corresponding troubleshooting section.

1. Procedure for troubleshooting to be taken when action code and failure code are displayed on
machine monitor:
If a action code and a failure code are displayed on the machine monitor, carry out the troubleshooting
for the corresponding "Display of code" according to the displayed failure code.

2. When electrical system failure code or mechanical system failure code is recorded in fault his-
tory:
If a action code and a failure code are not displayed on the machine monitor, check for a mechanical
system failure code and an electrical system failure code with the fault history function of the machine
monitor.
If a failure code is recorded, carry out troubleshooting for the corresponding "Display of code" accord-
ing to that code.
a If an electrical system failure code is recorded, delete all the codes and reproduce them, and then
see if the trouble is still detected.
a A failure code of the mechanical system cannot be deleted.
a If a trouble is displayed in the air conditioner fault history or heater fault history by the fault history
function, carry out the corresponding troubleshooting in "E mode".

3. When action code or failure code is not displayed and no failure code is recorded in fault
history:
If a action code or a failure code is not displayed on the machine monitor and no failure code is recorded
in the fault history, a trouble that the machine cannot find out by itself may have occurred in the electrical
system or hydraulic and mechanical system.
In this case, check the phenomenon looking like a trouble again and select the same phenomenon from
the table of "Phenomena looking like troubles and troubleshooting Nos.", and then carry out trouble-
shooting corresponding to that phenomenon in the "E mode", "H mode", or "S mode".

D275AX-5E0 5
SEN01768-00 40 Troubleshooting

Phenomena looking like troubles and troubleshooting Nos.

Troubleshooting
No. Phenomena looking like troubles Display
E mode H mode S mode
of code
Phenomena related to action code/failure code
1 Action code and failure code are displayed on machine monitor
Accord-
When fault history is checked, failure code is displayed in mechanical
2 ing to dis-
system fault history
played
When fault history is checked, failure code is displayed in electrical code
3
system fault history
When fault history is checked, failure code is displayed in air conditioner
4 E-28
or heater fault history
Phenomena related to engine
5 Starting performance of engine is poor S-1
6 Engine does not start E-1 S-2
7 Engine does not pick up smoothly S-3
8 Engine stops during operation S-4
9 Engine does not rotate smoothly S-5
10 Engine lack output (or lacks power) S-6
11 Exhaust gas is black (incomplete combustion) S-7
12 Oil consumption is excessive (or exhaust gas is blue) S-8
13 Oil becomes dirty quickly S-9
14 Fuel consumption is excessive S-10
15 Oil is in coolant (or coolant spurts back or coolant level goes down) S-11
16 Oil pressure drops S-12
17 Oil level rises (Entry of coolant or fuel) S-13
18 Coolant temperature becomes too high (Overheating) S-14
19 Abnormal noise is made S-15
20 Vibration is excessive S-16
21 The preheater does not operate (Manual preheating function) E-2
Phenomena related to power train
22 No travel power (No drawbar pull) H-1
23 Machine does not move (At 2nd or 3rd speed) H-2
24 Machine does not move in any speed range H-3
25 Machine travels only in one direction forward or in reverse H-4
When gear is shifted or travel direction is changed, large time lag is
26 H-5
made
27 Machine does not turn (Not turned rightward or leftward) H-6
28 Steering speed or power is low H-7
29 Brake does not work H-8
30 Torque converter does not lock-up H-9
31 Overheat of power train oil temperature H-10
32 Abnormal sound around HSS pump or HSS motor H-11
Phenomena related to work equipment
33 All work equipment speeds are slow H-12
34 Work equipment does not move H-13
35 Blade lift speed is slow or lacks power H-14
36 Blade tilt speed is slow or lacks power H-15
37 Ripper lift speed is slow or lacks power H-16
38 Ripper tilt speed is slow or lacks power H-17

6 D275AX-5E0
40 Troubleshooting SEN01768-00

Troubleshooting
No. Phenomena looking like troubles Display
E mode H mode S mode
of code
39 Excessive hydraulic drift of blade lift H-18
40 Excessive hydraulic drift of blade tilt H-19
41 Excessive hydraulic drift of ripper lift H-20
Ripper pin puller cylinder does not work (Giant ripper attachment
42 H-21
machine)
43 Blade pitch does not work (Dual tilt attachment machine) H-22
44 Abnormal sound comes out from around work equipment pump H-23
Fan speed is abnormal (Sound and/or vibration of fan are/is abnormally
45 H-24
large or engine overheats)
Phenomena related to machine monitor
46 The ripper pin puller cylinder does not operate E-3
The machine monitor does not come on at all when the starting switch is
47 E-4
turned ON
When the starting switch is turned ON, the machine monitor completely
48 E-5
remains lighted and does not go out
49 When the starting switch is turned ON, the basic check items flash E-6
50 While the engine is operating, any caution item flashes E-7
51 While the engine is operating, the emergency warning item flashes E-8
While the preheater is operating, the preheating pilot lamp does not
52 E-9
come on
At the selecting time of dual tilt, the dual/single tilt selector lamp does
53 E-10
not come on (Dual tilt-mounted machine)
At the locking-up of the torque converter, the torque converter lock-up
54 E-11
display lamp does not come on
55 The engine coolant temperature gauge does not indicate normally E-12
56 Indication of the torque converter temperature gauge is abnormal E-13
57 The hydraulic oil temperature gauge does not indicate normally E-14
58 Indication of the fuel gauge is abnormal E-15
59 Indications of gear speed and engine speed are abnormal E-16
60 Indication of the shift mode service meter is abnormal E-17
61 The switch module cannot be operated E-18
62 The warning lamp does not flash or does not go out E-19
63 The alarm buzzer does not sound or does not stop E-20
64 Auto shift down is not possible or is not released E-21
65 Pivot turn is not possible or is not released E-22
66 The alarm buzzer cannot be cancelled E-23
67 The operator mode cannot be operated E-24
68 The service mode cannot be operated E-25
69 The back-up alarm does not sound E-26
The night light, the headlamp, the working lamp and the rear lamp on
70 E-27
the panel do not come on
71 The air conditioner does not operate E-28
Other phenomena
72 KOMTRAX system does not operate normally E-29

D275AX-5E0 7
SEN01768-00 40 Troubleshooting

Contents of troubleshooting table 1

a The following information is summarized in the troubleshooting table and the related electrical circuit
diagram. Before carrying out troubleshooting, understand that information fully.
Action code Failure code
Machine Names of the failure symptoms displayed in the failure history
Machine monitor Trouble
monitor on the machine monitor
display
display
Contents of
State where the machine monitor or controller detects the trouble
trouble
Action of
Action to be taken to protect the system and equipment when the machine monitor or control-
machine moni-
ler detects a trouble
tor or controller
Problem that
Problem that appears as an abnormality in the machine by the action (above) taken by monitor
appears on
or controller
machine
Related
Information related to troubles occurred or troubleshooting
information

Cause Standard value in normal state/Remarks on troubleshooting

<Described contents>
• Standard value when normal required to judge the possi-
ble cause
• Remarks required to judge whether any cause is right or
1 not

<Symptoms of defective harness>

• Disconnection in wiring
The connector connection is defective or the wiring har-
ness is disconnected.
• Defective grounding
A harness not connected to GND (ground) circuit comes
into contact with the GND (ground) circuit.
• Hot short defect
A harness not connected to the electric power supply
2 (24V) circuit comes into contact with the electric power
supply (24V) circuit.
• Short circuit
Possible causes Cause by which a trouble is A harness abnormally comes into contact with a harness
and standard assumed to be detected of separate circuit.
value in normal (The order number indicates
state a serial number, not a priority <Points to remember when troubleshooting>
sequence.) (1) Method of indicating connector numbers and handling T-
adapter
For troubleshooting, insert or connect the T- adapter as
3 described below unless especially specified.
• When “male“or “female“ is not indicated for a connec-
tor number, disconnect the connector, and insert the T-
adapter in both the male and female.
• When “male“or “female“ is indicated for a connector
number, disconnect the connector, and insert the T-
adapter in only either the male or female.
(2) Pin number description sequence and tester lead han-
dling
For troubleshooting, connect the plus (+) and minus (-)
leads of the tester as described below unless especially
4 specified.
• Connect the plus (+) lead to a pin number or harness
indicated in the front.
• Connect the minus (-) lead to a pin number or harness
indicated in the rear.

8 D275AX-5E0
40 Troubleshooting SEN01768-00

Circuit diagram related

This drawing is a part of the electric circuit diagram related to trouble-

shooting.
• Connector No.: Indicates (Model - Number of pins) and (Color).
• “Connector No. and pin No.“ from each branching/merging point:
Shows the ends of branch or source of merging within the parts of the
same wiring harness.
• Arrow ( ): Roughly shows the location on the machine.

D275AX-5E0 9
SEN01768-00 40 Troubleshooting

Connection table for connector pin numbers 1

a The terms male and female refer to the pins, while the terms male housing and female housing refer to
the mating portion of the housing.

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T-adapter box and T-adapter table 1

a The vertical column indicates a part number of T-branch box or T-branch adapter while the horizontal
column indicates a part number of harness checker assembly.

T-adapter kit

Number of pins

799-601-2500
799-601-2700
799-601-2800
799-601-7000
799-601-7100
799-601-7400
799-601-7500
799-601-8000
799-601-9000
799-601-9100
799-601-9200
799-601-9300
Out of kit
Identification
Part No. Part name
symbol

799-601-2600 T-box (for ECONO) 21 q q q q q

799-601-3100 T-box (for MS) 37
799-601-3200 T-box (for MS) 37
799-601-3380 • Plate for MS (14-pin) q
799-601-3410 Adapter for BENDIX (MS) 24 MS-24P q
799-601-3420 Adapter for BENDIX (MS) 24 MS-24P q
799-601-3430 Adapter for BENDIX (MS) 17 MS-17P q
799-601-3440 Adapter for BENDIX (MS) 17 MS-17P q
799-601-3450 Adapter for BENDIX (MS) 5 MS-5P q
799-601-3460 Adapter for BENDIX (MS) 10 MS-10P q
799-601-3510 Adapter for BENDIX (MS) 5 MS-5S q
799-601-3520 Adapter for BENDIX (MS) 17 MS-17P q
799-601-3530 Adapter for BENDIX (MS) 19 MS-19P q
799-601-2910 Adapter for BENDIX (MS) 14 MS-14P q
799-601-3470 Case q
799-601-2710 Adapter for MIC 5 MIC-5P q q q
799-601-2720 Adapter for MIC 13 MIC-13P q q q
799-601-2730 Adapter for MIC 17 MIC-17P q q q q q q
799-601-2740 Adapter for MIC 21 MIC-21P q q q q q q
799-601-2950 Adapter for MIC 9 MIC-9P q q q q
799-601-2750 Adapter for ECONO 2 ECONO2P q q
799-601-2760 Adapter for ECONO 3 ECONO3P q q
799-601-2770 Adapter for ECONO 4 ECONO4P q q
799-601-2780 Adapter for ECONO 8 ECONO8P q q
799-601-2790 Adapter for ECONO 12 ECONO12P q q
799-601-2810 Adapter for DLI 8 DLI-8P q q
799-601-2820 Adapter for DLI 12 DLI-12P q q
799-601-2830 Adapter for DLI 16 DLI-16P q q
799-601-2840 Extension cable (ECONO type) 12 ECONO12P q q q
799-601-2850 Case q
799-601-4210 Adapter for DRC 50 DRC50 q
799-601-7010 Adapter for X (T-adapter) 1 q q
799-601-7020 Adapter for X 2 X2P q q q q
799-601-7030 Adapter for X 3 X3P q q q q
799-601-7040 Adapter for X 4 X4P q q q q
799-601-7050 Adapter for SWP 6 SW6P q q q
799-601-7060 Adapter for SWP 8 SW8P q q q
799-601-7310 Adapter for SWP 12 SW12P q
799-601-7070 Adapter for SWP 14 SW14P q q
799-601-7320 Adapter for SWP 16 SW16P q
799-601-7080 Adapter for M (T-adapter) 1 q q

D275AX-5E0 39
SEN01768-00 40 Troubleshooting

T-adapter kit

Number of pins

799-601-2500
799-601-2700
799-601-2800
799-601-7000
799-601-7100
799-601-7400
799-601-7500
799-601-8000
799-601-9000
799-601-9100
799-601-9200
799-601-9300
Out of kit
Identification
Part No. Part name
symbol

799-601-7090 Adapter for M 2 M2P q q q q

799-601-7110 Adapter for M 3 M3P q q q q
799-601-7120 Adapter for M 4 M4P q q q q
799-601-7130 Adapter for M 6 M6P q q q q
799-601-7340 Adapter for M 8 M8P q
799-601-7140 Adapter for S 8 S8P q q q q
799-601-7150 Adapter for S (White) 10 S10P q q q q
799-601-7160 Adapter for S (Blue) 12 S12P q q q
799-601-7170 Adapter for S (Blue) 16 S16P q q q q
799-601-7330 Adapter for S (White) 16 S16PW q
799-601-7350 Adapter for S (White) 12 S12PW q
799-601-7180 Adapter for AMP040 8 A8P q
799-601-7190 Adapter for AMP040 12 A12P q q
799-601-7210 Adapter for AMP040 16 A16P q q q q
799-601-7220 Adapter for AMP040 20 A20P q q q q
799-601-7230 Short connector for X 2 q q q q
799-601-7240 Case q q
799-601-7270 Case q
799-601-7510 Adapter for 070 10 07-10 q
799-601-7520 Adapter for 070 12 07-12 q
799-601-7530 Adapter for 070 14 07-14 q
799-601-7540 Adapter for 070 18 07-18 q
799-601-7550 Adapter for 070 20 07-20 q
799-601-7360 Adapter for relay 5 REL-5P q
799-601-7370 Adapter for relay 6 REL-6P q
799-601-7380 Adapter for JFC 2 q
799-601-9010 Adapter for DTM 2 DTM2 q q
799-601-9020 Adapter for DT 2 DT2 q q
799-601-9030 Adapter for DT 3 DT3 q q
799-601-9040 Adapter for DT 4 DT4 q q
799-601-9050 Adapter for DT 6 DT6 q q
799-601-9060 Adapter for DT (Gray) 8 DT8GR q q
799-601-9070 Adapter for DT (Black) 8 DT8B q q
799-601-9080 Adapter for DT (Green) 8 DT8G q q
799-601-9090 Adapter for DT (Brown) 8 DT8BR q q
799-601-9110 Adapter for DT (Gray) 12 DT12GR q q
799-601-9120 Adapter for DT (Black) 12 DT12B q q
799-601-9130 Adapter for DT (Green) 12 DT12G q q
799-601-9140 Adapter for DT 12 DT12BR q q
799-601-9210 Adapter for HD30-18 8 D18-8 q q
799-601-9220 Adapter for HD30-18 14 D18-14 q q
799-601-9230 Adapter for HD30-18 20 D18-20 q q
799-601-9240 Adapter for HD30-18 21 D18-21 q q
799-601-9250 Adapter for HD30-24 9 D24-9 q q
799-601-9260 Adapter for HD30-24 16 D24-16 q q

40 D275AX-5E0
40 Troubleshooting SEN01768-00

T-adapter kit

Number of pins

799-601-2500
799-601-2700
799-601-2800
799-601-7000
799-601-7100
799-601-7400
799-601-7500
799-601-8000
799-601-9000
799-601-9100
799-601-9200
799-601-9300
Out of kit
Identification
Part No. Part name
symbol

799-601-9270 Adapter for HD30-24 21 D24-21 q q

799-601-9280 Adapter for HD30-24 23 D24-23 q q
799-601-9290 Adapter for HD30-24 31 D24-31 q q
799-601-9310 Plate for HD30 (24-pin) q q q
799-601-9320 T-box (for DT/HD) 12 q q q
799-601-9330 Case q
799-601-9340 Case q
799-601-9350 Adapter for DRC 40 DRC-40 q
799-601-9360 Adapter for DRC 24 DRC-24 q
799-601-9410 Adapter for engine (CRI-T2) 2 G q
Adapter for engine (CRI-T2)
799-601-9420 3 A3 q
Adapter for engine (CRI-T3)
Adapter for engine (CRI-T2)
799-601-9430 2 P q
Adapter for engine (CRI-T3)
799-601-9440 Adapter for engine (CRI-T2) 3 1,2,3 q
795-799-5520 Adapter for engine (HPI-T2) 2 S q
Adapter for engine (HPI-T2)
795-799-5530 2 C q
Adapter for engine (CRI-T3)
Adapter for engine (HPI-T2)
795-799-5540 2 A q
Adapter for engine (CRI-T3)
795-799-5460 Cable for engine (HPI-T2) 3 q
795-799-5470 Cable for engine (HPI-T2) 3 q
795-799-5480 Cable for engine (HPI-T2) 3 q
799-601-4160 Adapter for engine (CRI-T3) 2 OIL q
799-601-4340 Adapter for engine (CRI-T3) 2 1,2,3 q
799-601-4130 Adapter for engine (CRI-T3) 3 FCIN q
799-601-4140 Adapter for engine (CRI-T3) 3 FCIG q
799-601-4150 Adapter for engine (CRI-T3) 3 FCIB q
799-601-4180 Adapter for engine (CRI-T3) 3 FCIP3 q
799-601-4190 Adapter for engine (CRI-T3) 3 1,2,3 q
799-601-4240 Adapter for engine (CRI-T3) 3 1,2,3 q
799-601-4250 Adapter for engine (CRI-T3) 3 1,2,3 q
799-601-4330 Adapter for engine (CRI-T3) 3 1,2,3 q
799-601-4230 Adapter for engine (CRI-T3) 4 1,2,3,4 q
799-601-4260 Adapter for controller (ENG) 4 DTP4 q
799-601-4210 Adapter for controller (ENG) 50 DRC50 q
799-601-4220 Adapter for controller (ENG) 60 DRC60 q
799-601-4280 Box for controller (PUMP) 121 q
799-601-9720 Adapter for controller (HST) 16 HST16A q
799-601-9710 Adapter for controller (HST) 16 HST16B q
799-601-9370 Adapter for controller (HST) 26 HST26A q

D275AX-5E0 41
SEN01768-00 40 Troubleshooting

D275AX-5E0 Bulldozer
Form No. SEN01768-00

42 D275AX-5E0
 SEN01655-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Troubleshooting by failure and error
codes, Part 1
Failure code [1500L0] Transmission clutch dual engagement........................................................................ 3
Failure code [15SAL1] Forward clutch oil pressure 1 ..................................................................................... 4
Failure code [15SALH] Forward clutch oil pressure 2..................................................................................... 6
Failure code [15SBL1] Reverse clutch oil pressure 1 ..................................................................................... 8
Failure code [15SBLH] Reverse clutch oil pressure 2 .................................................................................. 10
Failure code [15SEL1] 1st clutch oil pressure 1............................................................................................ 12
Failure code [15SELH] 1st clutch oil pressure 2 ........................................................................................... 13
Failure code [15SFL1] 2nd clutch oil pressure 1........................................................................................... 14
Failure code [15SFLH] 2nd clutch oil pressure 2 .......................................................................................... 15
Failure code [15SGL1] 3rd clutch oil pressure 1........................................................................................... 16
Failure code [15SGLH] 3rd clutch oil pressure 2 .......................................................................................... 17
Failure code [1800MW] Power train clutch slip............................................................................................. 18
Failure code [2300NR] Brake thermal load................................................................................................... 19
Failure code [2301L1] Right steering brake oil pressure 1 ........................................................................... 20

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SEN01655-00 40 Troubleshooting

Failure code [2301LH] Right steering brake oil pressure 2 ........................................................................... 22

Failure code [2301NR] Right steering brake thermal load ............................................................................ 24
Failure code [2302L1] Left steering brake oil pressure 1 .............................................................................. 26
Failure code [2302LH] Left steering brake oil pressure 2 ............................................................................. 28
Failure code [2302NR] Left steering brake thermal load............................................................................... 30
Failure code [A000NS] Engine overheat....................................................................................................... 30
Failure code [AA10NX] Air cleaner clogging ................................................................................................. 32
Failure code [AB00MA] Battery charge abnormal......................................................................................... 34
Failure code [B@BAZG] Eng oil press low ................................................................................................... 36
Failure code [B@BAZK] Eng oil level low ..................................................................................................... 37
Failure code [B@BCNS] Eng coolant overheat ............................................................................................ 38
Failure code [B@BCZK] Radiator coolant level low...................................................................................... 38
Failure code [B@BEBF] Water gets mixed with fuel ..................................................................................... 39
Failure code [B@BFZK] Fuel level abnormal reduction ................................................................................ 39
Failure code [B@CENS] Torque converter oil overheat................................................................................ 40
Failure code [B@CHZG] HSS charge oil pressure reduction ....................................................................... 41
Failure code [B@CHZK] Power train oil oil level reduction ........................................................................... 41
Failure code [B@GAZK] Battery electrolyte level reduction.......................................................................... 42
Failure code [B@HANS] Hyd oil overheat .................................................................................................... 42
Failure code [B@HAZK] Hydraulic oil level reduction ................................................................................... 43

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Failure code [1500L0] Transmission clutch dual engagement 1

Action code Failure code Transmission clutch dual engagement
Trouble
CALL E03 1500L0 (Transmission controller system)
• Of the failure codes related to the transmission clutch, the following codes were displayed at the
same time. (Gear speed is limited.)
(1) Either [DXH4KA] or [DXH4KB] and either [DXH5KA] or [DXH5KB]
• Of the failure codes related to the transmission clutch, the following codes were displayed at the
same time. (Machine can not travel.)
(2) Either [DXH8KA] or [DXH8KB] and either [DXH7KA] or [DXH7KB]
Contents of
(3) Either of [DXH6KA] or [DXH6KB] and (1) above
trouble
(4) [15SALH] and [15SBLH]
(5) Either [15SAL1] or [DXH8KY] and either [15SBL1] or [DXH7KY]
(6) [15SELH], [15SFLH], and [15SGLH]
(7) Either [15SEL1] or [DXH4KY] and either [15SFL1] or [DXH5KY]
(8) Either [15SEL1] or [DXH4KY] and either [15SGL1] or [DXH6KY]
(9) Either [15SFL1] or [DXH5KY] and either [15SGL1] or [DXH6KY]
Action of • Flashes warning lamp and turns on alarm buzzer.
controller • Limits operation of engine and transmission.
• The auto shift down function does not start.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, traveling is limited to specific gear speeds.
machine
• Machine cannot travel.
Related
• Duplication of failure code: Engine start + travel
information

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Confirm the failure codes displayed at the same time, then carry out troubleshooting for the codes.
and standard [15SAL1], [15SALH ], [15SBL1], [15SBLH], [15SEL1], [15SELH], [15SFL1], [15SFLH], [15SGL1],
value in normal [15SGLH]
state [DXH4KA], [DXH4KB], [DXH4KY], [DXH5KA], [DXH5KB], [DXH5KY], [DXH6KA], [DXH6KB],
[DXH6KY], [DXH7KA], [DXH7KB], [DXH7KY], [DXH8KA], [DXH8KB], [DXH8KY]

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Failure code [15SAL1] Forward clutch oil pressure 1 1

Action code Failure code Forward clutch oil pressure 1 (Command current is OFF but fill sig-
Trouble nal is ON)
CALL E03 15SAL1 (Transmission controller system)
Contents of
• The fill switch signal is not set off at output stop of the transmission forward clutch solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Decides that engine speed is neutral (N) at reverse operation. (Prevention of double engagement)
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to F1.
machine
• The input state (ON/OFF) from the forward clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + Neutral running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective forward clutch fill FFT (male) PCCS lever Resistance
1
switch (Internal short)
Between (1) – N Min. 1 Mz
chassis ground F (Forward) Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between TMCN1 (female) Resis-
cuit) Max. 1 Mz
value in normal (5) – FFT (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (5) – N 5 – 11 V
chassis ground F (Forward) Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [15SALH] Forward clutch oil pressure 2 1

Action code Failure code Forward clutch oil pressure 2 (Command current is ON but fill sig-
Trouble nal is OFF)
CALL E03 15SALH (Transmission controller system)
Contents of
• The fill switch signal is not set off at output to the transmission forward clutch solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Decides that engine speed is neutral (N) at forward operation. (Prevention of double engagement)
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to R1.
machine
• The input state (ON/OFF) from the forward clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + Forward running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective forward clutch fill
1 switch (Internal disconnec- FFT (male) PCCS lever Resistance
tion in wiring) Between (1) – N Min. 1 Mz
chassis ground F (Forward) Max. 1 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between TMCN1 (female) Resis-
value in normal nector) Max. 1 z
(5) – FFT (female) (1) tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (5) – N 5 – 11 V
chassis ground F (Forward) Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [15SBL1] Reverse clutch oil pressure 1 1

Action code Failure code Reverse clutch oil pressure 1 (Command current is OFF but fill sig-
Trouble nal is ON)
CALL E03 15SBL1 (Transmission controller system)
Contents of
• The fill switch signal is not set off at output stop of the transmission reverse clutch solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Decides that engine speed is neutral (N) at forward operation. (Prevention of double engagement)
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to R1.
machine
• The input state (ON/OFF) from the reverse clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + Neutral running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective reverse clutch fill FRT (male) PCCS lever Resistance
1
switch (Internal short)
Between (1) – N Min. 1 Mz
chassis ground R (Reverse) Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between TMCN1 (female) Resis-
cuit) Min. 1 Mz
value in normal (24) – FFT (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (24) – N 5 – 11 V
chassis ground R (Reverse) Max. 1V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [15SBLH] Reverse clutch oil pressure 2 1

Action code Failure code Reverse clutch oil pressure 2 (Command current is ON but fill sig-
Trouble nal is OFF)
CALL E03 15SBLH (Transmission controller system)
Contents of
• The fill switch signal is not set on at output to the transmission reverse clutch solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Decides that engine speed is neutral (N) at reverse operation. (Prevention of double engagement)
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to F1.
machine
• The input state (ON/OFF) from the reverse clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + Reverse running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective reverse clutch fill
1 switch (Internal disconnec- FRT (male) PCCS lever Resistance
tion in wiring) Between (1) – N Min. 1 Mz
chassis ground R (Reverse) Max. 1 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between TMCN1 (female) Resis-
value in normal nector) Max. 1 z
(24) – FRT (female) (1) tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (24) – N 5 – 11 V
chassis ground R (Reverse) Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [15SEL1] 1st clutch oil pressure 1 1

Action code Failure code 1st clutch oil pressure 1 (Command current is OFF but fill signal is
Trouble ON)
CALL E03 15SEL1 (Transmission controller system)
Contents of
• The fill switch signal is not set off at output stop of the transmission level 1 clutch solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to F1 and R1.
machine
• The input state (ON/OFF) from the level 1 clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + F2 or R2 running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective 1st clutch fill switch F1T (male) PCCS lever Resistance
1
(Internal short)
Between (1) – Other than F1/R1 Min. 1 Mz
chassis ground F1 • R1 Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between TMCN1 (female) Resis-
cuit) Min. 1 Mz
value in normal (23) – F1T (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (23) – Other than F1/R1 5 – 11 V
chassis ground F1 • R1 Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

Circuit diagram related

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Failure code [15SELH] 1st clutch oil pressure 2 1

Action code Failure code 1st clutch oil pressure 2 (Command current is ON but fill signal is
Trouble OFF)
CALL E03 15SELH (Transmission controller system)
Contents of
• The fill switch signal is not set off at output to the transmission 1st clutch solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that • The auto shift down function does not start.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, running is limited to F2 and R2.
• The input state (ON/OFF) from the 1st clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + F1 or R1 running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective 1st clutch fill switch
1 (Internal disconnection in F1T (male) PCCS lever Resistance
wiring) Between (1) – Other than F1/R1 Min. 1 Mz
chassis ground F1 • R1 Max. 1 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between TMCN1 (female) Resis-
value in normal nector) Min. 1 Mz
(23) – F1T (female) (1) tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (23) – Other than F1/R1 5 – 11 V
chassis ground F1 • R1 Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

Circuit diagram related

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Failure code [15SFL1] 2nd clutch oil pressure 1 1

Action code Failure code 2nd clutch oil pressure 1 (Command current is OFF but fill signal is
Trouble ON)
CALL E03 15SFL1 (Transmission controller system)
Contents of
• The fill switch signal is not set off at stop of output of the transmission 2nd clutch solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that • The auto shift down function does not operate.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, running is limited to F2 and R2.
• The input state (ON/OFF) from the 2nd clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + Neutral running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective 2nd clutch fill F2T (male) PCCS lever Resistance
1
switch (Internal short)
Between (1) – Other than F2/R2 Min. 1 Mz
chassis ground F2 • R2 Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between TMCN1 (female) Resis-
cuit) Min. 1 Mz
value in normal (17) – F2T (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (17) – Other than F2/R2 5 – 11 V
chassis ground F2 • R2 Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

Circuit diagram related

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Failure code [15SFLH] 2nd clutch oil pressure 2 1

Action code Failure code 2nd clutch oil pressure 2 (Command current is ON but fill signal is
Trouble OFF)
CALL E03 15SFLH (Transmission controller system)
Contents of
• The fill switch signal is not set on at output to the transmission level 2 clutch solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to F1 and R1.
machine
• The input state (ON/OFF) from the 2nd clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + F2 or R2 running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective 2nd clutch fill F2T (male) PCCS lever Resistance
1
switch (Internal short)
Between (1) – Other than F2/R2 Min. 1 Mz
chassis ground F2 • R2 Max. 1 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between TMCN1 (female) Resis-
value in normal nector) Max. 1 Mz
(17) – F2T (female) (1) tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (17) – Other than F2/R2 5 – 11 V
chassis ground F2 • R2 Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

Circuit diagram related

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Failure code [15SGL1] 3rd clutch oil pressure 1 1

Action code Failure code 3rd clutch oil pressure 1 (Command current is OFF but fill signal is
Trouble ON)
CALL E03 15SGL1 (Transmission controller system)
Contents of
• The fill switch signal is not set off at output stop of the transmission 3rd clutch solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that • The auto shift down function does not operate.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, running is limited to F3 and R3.
• The input state (ON/OFF) from the 3rd clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + Neutral running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective 3rd clutch fill F3T (male) PCCS lever Resistance
1
switch (Internal short)
Between (1) – Other than F3/R3 Min. 1 Mz
chassis ground F3 • R3 Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between TMCN1 (female) Resis-
cuit) Max. 1 Mz
value in normal (11) – F3T (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (11) – Other than F3/R3 5 – 11 V
chassis ground F3 • R3 Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

Circuit diagram related

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Failure code [15SGLH] 3rd clutch oil pressure 2 1

Action code Failure code 3rd clutch oil pressure 2 (Command current is ON but fill signal is
Trouble OFF)
CALL E03 15SGLH (Transmission controller system)
Contents of
• The fill switch signal is not set off at output to the transmission 3rd clutch solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, running is limited to F1 and R1.
machine
• The input state (ON/OFF) from the 3rd clutch fill switch can be checked in real-time monitoring
Related
mode. (Code 31520: Transmission fill switch input state)
information
• Method of reproducing failure code: Engine start + F3 or R3 running

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective 3rd clutch fill F3T (male) PCCS lever Resistance
1
switch (Internal short)
Between (1) – Other than F3/R3 Min. 1 Mz
chassis ground F3 • R3 Max. 1 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between TMCN1 (female) Resis-
value in normal nector) Max. 1 z
(11) – F3T (female) (1) tance
state
a Prepare with starting switch OFF, then start the engine for trou-
bleshooting.
Defective transmission con- TMCN1 PCCS lever Voltage
3
troller
Between (11) – Other than F3/R3 5 – 11 V
chassis ground F3 • R3 Max. 1 V
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

Circuit diagram related

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Failure code [1800MW] Power train clutch slip 1

Action code Failure code Power train clutch slip
Trouble
E02 1800MW (Transmission controller system)
Contents of
• When torque converter is locked up, engine speed does not match transmission speed data.
trouble
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that
appears on • The auto shift down function does not operate.
machine
• The number of engine rotations and the number of transmission rotations can be checked in real-
Related time monitoring mode.
information (Code 01000: Number of engine rotations, code 31400: Transmission output speed)
• Method of reproducing failure code: Engine start + Lock-up switch ON + Actual running

Cause Standard value in normal state/Remarks on troubleshooting

Power train clutch slip a Clutch slip was detected; check the cause and machine dam-
1
(When the system is normal) age state, then repair the machine.
Possible causes
Defective engine rotation Check whether failure codes [CA115] and [CA238] are displayed.
and standard 2
sensor If they are displayed, carry out the troubleshooting.
value in normal
state Defective transmission rota- Check whether failure codes [DLT3KA] and [DLT3KB] are dis-
3
tion sensor system played. If it is displayed, carry out the troubleshooting.
Defective transmission con-
4 Internally trouble; troubleshooting is impossible.
troller

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Failure code [2300NR] Brake thermal load 1

Action code Failure code Brake thermal load
Trouble
— 2300NR (Steering controller system)
Contents of • Steering controller judged from pitch angle, travel speed, continuous pedal brake operation time,
trouble etc. that brake was heating abnormally.
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard Improper braking during downslope travel (e.g. Continous downhill travel with brake pedal
1
value in normal pressed)
state 2 Defective steering controller When the operation in cause 1 is not performed

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Failure code [2301L1] Right steering brake oil pressure 1 1

Action code Failure code Right steering brake oil pressure 1 (Command current is OFF but
Trouble fill signal is ON)
CALL E04 2301L1 (Steering controller system)
Contents of
• The fill switch signal is not set off at output stop of the right steering brake solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it never runs.
machine
• The input state (ON/OFF) from the right steering brake fill switch can be checked in real-time moni-
Related
toring mode. (Code 31521: Steering fill switch input state)
information
• Method of reproducing failure code: Engine start

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
Defective right steering FRB (male) PCCS lever Resistance
1 brake fill switch
(Internal short) N (Neutral) Max. 1 z
Between (1) –
chassis ground Right steering stroke
Min. 1 Mz
end
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between STCN2 (female) Resis-
cuit) Max. 1 Mz
value in normal (25) – FRB (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
STCN2 PCCS lever Voltage
3 Defective steering controller
N (Neutral) Max. 1 V
Between (25) –
chassis ground Right steering stroke
5 – 11 V
end
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [2301LH] Right steering brake oil pressure 2 1

Action code Failure code Right steering brake oil pressure 2 (Command current is ON but fill
Trouble signal is OFF)
CALL E04 2301LH (Steering controller system)
Contents of
• The fill switch signal is not set off at output to the right steering brake solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it never runs.
machine
• The input state (ON/OFF) from the right steering brake fill switch can be checked in real-time moni-
Related
toring mode. (Code 31521: Steering fill switch input state)
information
• Method of reproducing failure code: Engine start + Parking brake release

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
Defective right steering FRB (male) PCCS lever Resistance
1 clutch fill switch
(Internal short) N (Neutral) Max. 1 z
Between (1) –
chassis ground Right steering stroke
Min. 1 Mz
end
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between STCN2 (female) Resis-
value in normal nector) Max. 1 Mz
(25) – FRB (female) (1) tance
state
a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
STCN2 PCCS lever Voltage
3 Defective steering controller
N (Neutral) Max. 1 V
Between (25) –
chassis ground Right steering stroke
5 – 11 V
end
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

D275AX-5E0 23
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Failure code [2301NR] Right steering brake thermal load 1

Action code Failure code Right steering brake thermal load (Abnormal heating)
Trouble
— 2301NR (Steering controller system)
Contents of • Steering controller judged from pitch angle, travel speed and continuous right steering operation
trouble time that right steering brake was heating abnormally.
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard 1 Improper steering during downslope travel (e.g. Continuous downhill travel with right steering ON)
value in normal
state 2 Defective steering controller When the operation in cause 1 is not performed

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Failure code [2302L1] Left steering brake oil pressure 1 1

Action code Failure code Left steering brake oil pressure 1 (Command current is OFF but fill
Trouble signal is ON)
CALL E04 2302L1 (Steering controller system)
Contents of
• The fill switch signal is not set off at output stop of the left steering brake solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it never runs.
machine
• The input state (ON/OFF) from the left steering brake fill switch can be checked in real-time moni-
Related
toring mode. (Code 31521: Steering fill switch input state)
information
• Method of reproducing failure code: Engine start

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
Defective left steering clutch FRB (male) PCCS lever Resistance
1 fill switch
(Internal short) N (Neutral) Max. 1 z
Between (1) –
chassis ground Left steering stroke
Min. 1 Mz
end
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective harness ground- ing without turning starting switch ON.
Possible causes
2 ing (Contact with ground cir-
and standard Wiring harness between STCN2 (female) Resis-
cuit) Max. 1 Mz
value in normal (35) – FLB (female) (1) with chassis ground tance
state
a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
STCN2 PCCS lever Voltage
3 Defective steering controller
N (Neutral) Max. 1 V
Between (35) –
chassis ground Left steering stroke
5 – 11 V
end
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [2302LH] Left steering brake oil pressure 2 1

Action code Failure code Left steering brake oil pressure 2 (Command current is ON but fill
Trouble signal is OFF)
CALL E04 2302LH (Steering controller system)
Contents of
• The fill switch signal is not set on at output stop of the left steering brake solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it never runs.
machine
• The input state (ON/OFF) from the left steering brake fill switch can be checked in real-time moni-
Related
toring mode. (Code 31521: Steering fill switch input state)
information
• Method of reproducing failure code: Engine start + Parking brake release

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
Defective left steering brake FLB (male) PCCS lever Resistance
1 fill switch
(Internal short) N (Neutral) Max. 1 z
Between (1) –
chassis ground Left steering stroke
Min. 1 Mz
end
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness (Disconnection in wiring ing without turning starting switch ON.
2
and standard or defective contact in con- Wiring harness between STCN2 (female) Resis-
value in normal nector) Max. 1 Mz
(35) – FLB (female) (1) tance
state
a Prepare with starting switch OFF. Engine start + Pivot turn
switch ON + Forward for troubleshooting.
STCN2 PCCS lever Voltage
3 Defective steering controller
N (Neutral) Max. 1 V
Between (35) –
chassis ground Left steering stroke
5 – 11 V
end
When no fault is detected in the electric system, the hydraulic pres-
Defective hydraulic pressure
4 sure system is assumed to be abnormal. Carry out the related trou-
system
bleshooting (H mode).

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Circuit diagram related

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Failure code [2302NR] Left steering brake thermal load 1

Action code Failure code Left steering brake thermal load (Abnormal heating)
Trouble
— 2302NR (Steering controller system)
Contents of • Steering controller judged from pitch angle, travel speed and continuous left steering operation time
trouble that left steering brake was heating abnormally.
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard 1 Improper steering during downslope travel (e.g. Continuous downhill travel with left steering ON)
value in normal
state 2 Defective steering controller When the operation in cause 1 is not performed

Failure code [A000NS] Engine overheat 1

Action code Failure code Engine overheat
Trouble
— A000NS (Mechanical system)
Contents of
• Engine overheat caution lamp turned on during engine is running.
trouble
Action of
• None in particular.
machine monitor
Problem that
appears on • None in particular.
machine
Related • This failure code is not displayed since caution lamp related above item is not set on this machine.
information It is listed in the mechanical system failure code table, however.

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Failure code [AA10NX] Air cleaner clogging 1

Action code Failure code Air cleaner clogging
Trouble
— AA10NX (Mechanical system)
Contents of
• While engine was running, clogging of air cleaner was detected.
trouble
Action of
• None in particular.
controller
Problem that
appears on • If machine is used as it is, engine output may lower or engine may be damaged.
machine
Related • Method of reproducing failure code: Start engine.
information • Air cleaner clogging caution symbol on machine monitor blinks and this failure code is recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Clogged air cleaner
1 a Air cleaner may be clogged. Check and clean or replace it.
(When system is normal)
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective air cleaner clog-
2 ging switch (Internal discon- AF1 (male) Air cleaner Resistance
nection) Normal Max. 1 z
Between (1) – (2)
Clogged Min. 1 Mz
Possible causes
a Prepare with starting switch OFF, then carry out troubleshoot-
and standard
Disconnection in wiring har- ing without turning starting switch ON.
value in normal
state ness (Disconnection in wiring Wiring harness between S03 (female) (13) – Resis-
3 Max. 1 z
or defective contact in con- AF1 (female) (1) tance
nector) Wiring harness between AF1 (female) (2) – Resis-
Max. 1 z
chassis ground tance
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
4 Defective machine monitor S03 Air cleaner Voltage
Between (13) – Normal Max. 1 V
chassis ground Clogged 20 – 30 V

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Circuit diagram related

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Failure code [AB00MA] Battery charge abnormal 1

Action code Failure code Battery charge abnormal
Trouble
— AB00MA (Mechanical system)
Contents of
• While engine was running, charge circuit from alternator detected voltage reduction.
trouble
Action of
• Blinks warning lamp.
controller
Problem that
appears on • If machine is used as it is, battery may not be charged.
machine
• Battery voltage can be checked with real-time monitoring mode.
Related (Code: 03200 Battery power supply)
information • Method of reproducing failure code: Start engine.
• Charge level caution symbol on machine monitor blinks and this failure code is recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Defective charge by battery Phenomenon seems to have caused battery charge trouble. Find
1
and standard (When system is normal) and stop it and repair damaged part.
value in normal If cause 1 is not detected, charge level monitor system may be
state Defective charge level moni-
2 defective. Carry out "E-7 Caution item blinks while engine is run-
tor system
ning" in E mode.

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Circuit diagram related

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Failure code [B@BAZG] Eng oil press low 1

Action code Failure code Eng oil press low
Trouble
— B@BAZG (Engine controller system)
Contents of • While engine was running, engine oil pressure sensor signal circuit detected that engine oil pres-
trouble sure was abnormally low.
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits engine operation.
Problem that
• If machine is used as it is, engine output may lower or engine may be damaged.
appears on
• After alarm is made, engine speed is limited to medium (half) at certain rate.
machine
• Engine oil pressure sensor signal is input to engine controller and then transmitted to machine mon-
itor through communication system.
Related • Engine oil pressure can be checked with real-time monitoring mode.
information (Code: 37200 Engine oil pressure)
• Method of reproducing failure code: Start engine.
• Engine oil pressure caution symbol on machine monitor blinks and this failure code is recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Low engine oil pressure Phenomenon seems to have caused engine oil pressure reduction.
1
and standard (When system is normal) Find and stop it and repair damaged part.
value in normal Carry out troubleshooting for engine oil pressure caution lamp sys-
state Defective engine oil caution
2 tem in "E-8 Emergency item blinks while engine is running" in E
lamp system
mode.

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Failure code [B@BAZK] Eng oil level low 1

Action code Failure code Eng oil level low
Trouble
— B@BAZK (Mechanical system)
Contents of • The signal circuit of the engine oil level switch is opened (disconnected from grounding) while the
trouble engine is stopped.
Action of
• None in particular.
controller
Problem that
appears on • If machine is operated as it is, engine may be damaged.
machine
Related • Method of reproducing failure code: Start engine.
information • Engine oil level caution symbol on machine monitor blinks and this failure code is recorded.

a This failure code is not used in this machine.

It is listed in the mechanical system error code table, however.

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Failure code [B@BCNS] Eng coolant overheat 1

Action code Failure code Eng coolant overheat
Trouble
— B@BCNS (Engine controller system)
Contents of • While engine was running, engine coolant temperature sensor signal circuit detected that engine
trouble coolant was overheated.
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits engine operation.
Problem that
• If machine is used as it is, engine output may lower or engine may be damaged.
appears on
• After alarm is made, engine speed is limited to medium (half) at certain rate.
machine
• Engine coolant temperature sensor signal is input to engine controller and then transmitted to
machine monitor through communication system.
• Engine coolant temperature can be checked with real-time monitoring mode.
Related
(Code: 04104 Coolant temperature)
information
• Method of reproducing failure code: Start engine.
• Engine coolant temperature caution symbol on machine monitor blinks and this failure code is
recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Overheated engine coolant Check engine coolant for overheating. If it is overheated, remove
1
and standard (When system is normal) cause.
value in normal If cause 1 is not detected, engine coolant temperature sensor may
state Defective engine coolant
2 be defective. Carry out troubleshooting for failure codes [CA144]
temperature sensor system
and [CA145].

Failure code [B@BCZK] Radiator coolant level low 1

Action code Failure code Radiator coolant level low
Trouble
— B@BCZK (Machine controller system)
Contents of • While starting switch was ON (and engine was stopped) or engine was running, radiator coolant
trouble level switch signal circuit detected that radiator coolant level was low (sensor contact was open).
Action of
• Displays radiator coolant level monitor red on machine monitor.
controller
Problem that
appears on • Flashes caution lamp and turns on caution buzzer.
machine
• Method of reproducing failure code: Start engine.
Related
• Engine radiator coolant level caution symbol on machine monitor blinks and this failure code is
information
recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Low coolant level Phenomenon seems to have caused radiator sub tank coolant
1
and standard (When system is normal) level reduction. Find and stop it and repair damaged part.
value in normal If cause 1 is not detected, radiator coolant level monitor may be
state Defective radiator coolant
2 defective. Carry out "E-6 Caution item blinks while starting switch
level monitor system
is ON" in E mode.

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Failure code [B@BEBF] Water gets mixed with fuel 1

Action code Failure code Water gets mixed with fuel
Trouble
— B@BEBF (Mechanical system)
Contents of
• Water gets mixed with fuel and water separator caution lamp turned on.
trouble
Action of
• None in particular.
controller
Problem that
appears on • None in particular.
machine
Related • This failure code is not displayed since caution lamp related above item is not set on this machine.
information It is listed in the mechanical system failure code table, however.

Failure code [B@BFZK] Fuel level abnormal reduction 1

Action code Failure code Fuel level abnormal reduction
Trouble
— B@BFZK (Mechanical system)
Contents of
• Displayed fuel level is abnormally low (while there is sufficient oil actually).
trouble
Action of
• None in particular.
controller
Problem that
appears on • None in particular.
machine
Related • This failure code is not displayed since caution lamp related above item is not set on this machine.
information It is listed in the mechanical system failure code table, however.

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Failure code [B@CENS] Torque converter oil overheat 1

Action code Failure code Torque converter oil overheat
Trouble
— B@CENS (Mechanical system)
Contents of • While engine was running, torque converter oil overheated and torque converter oil temperature
trouble caution lamp blinked.
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that
appears on • If machine is used as it is, power train components may be damaged.
machine
• Torque converter oil temperature can be checked with real-time monitoring mode.
(Code: 30100 Torque converter oil temperature)
Related
• Method of reproducing failure code: Start engine.
information
• Torque converter oil temperature caution lamp on machine monitor blinks and this failure code is
recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Overheated torque con-
Possible causes Check torque converter oil for overheating. If it is overheated,
1 verter oil (When system is
and standard remove cause.
normal)
value in normal
state Defective torque converter If cause 1 is not detected, torque converter oil temperature sensor
2 oil temperature sensor sys- system may be defective. Carry out troubleshooting for failure
tem code [DGT1KA] or [DGT1KX].

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Failure code [B@CHZG] HSS charge oil pressure reduction 1

Action code Failure code HSS charge oil pressure reduction
Trouble
— B@CHZG (Mechanical system)
Contents of • While engine was running, HSS charge oil pressure decreased and HSS charge oil pressure cau-
trouble tion lamp blinked.
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that
appears on • If machine is operated as it is, HSS pump or motor may be damaged.
machine
Related • Method of reproducing failure code: Start engine.
information • HSS charge oil pressure caution lamp on machine monitor blinks and this failure code is recorded.

Cause Standard value in normal state/Remarks on troubleshooting

HSS charge oil pressure It is suspected that problem causing HSS charge oil pressure
Possible causes
1 reduction (When system is in reduction is occurring at present or occurred in past. Investigate
and standard
normal state) cause and damage condition, and correct it.
value in normal
state Defective HSS charge oil Carry out troubleshooting of HSS charge oil pressure caution lamp
2 pressure caution lamp sys- system in accordance with "E-8 During running of engine, emer-
tem gency caution item flashes" in E mode.

Failure code [B@CHZK] Power train oil oil level reduction 1

Action code Failure code Power train oil level reduction
Trouble
— B@CHZK (Mechanical system)
Contents of
• Engine overheat caution lamp turned on during engine is running.
trouble
Action of
• None in particular.
controller
Problem that
appears on • None in particular.
machine
Related • This failure code is not displayed since caution lamp related above item is not set on this machine.
information It is listed in the mechanical system failure code table, however.

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Failure code [B@GAZK] Battery electrolyte level reduction 1

Action code Failure code Battery electrolyte level reduction
Trouble
— B@GAZK (Mechanical system)
Contents of
• Battery electrolyte level reduce and battery electrolyte level reduction lamp blinked.
trouble
Action of
• None in particular.
controller
Problem that
appears on • None in particular.
machine
Related • This failure code is not displayed since caution lamp related above item is not set on this machine.
information It is listed in the mechanical system failure code table, however.

Failure code [B@HANS] Hyd oil overheat 1

Action code Failure code Hyd oil overheat
Trouble
— B@HANS (Mechanical system)
Contents of • While engine was running, hydraulic oil overheated and hydraulic oil temperature caution lamp
trouble blinked.
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that
appears on • If machine is used as it is, work equipment and HSS circuit components may be damaged.
machine
• Hydraulic oil temperature can be checked with real-time monitoring mode.
Related (Code: 04401 Hyd oil temperature)
information • Method of reproducing failure code: Start engine.
• Hydraulic oil temperature caution lamp on machine monitor blinks and this failure code is recorded.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Overheated hydraulic oil Check hydraulic oil for overheating. If it is overheated, remove
1
and standard (When system is normal) cause.
value in normal If cause 1 is not detected, hydraulic oil temperature gauge system
state Defective hydraulic oil tem-
2 may be defective. Carry out troubleshooting for "E-14 Hydraulic oil
perature gauge system
temperature gauge does not display normally" in E mode.

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Failure code [B@HAZK] Hydraulic oil level reduction 1

Action code Failure code Hydraulic oil level reduction
Trouble
— B@HAZK (Mechanical system)
Contents of
• Hydraulic oil level reduce during rotation of engine, hydraulic oil caution lamp flashes.
trouble
Action of
• None in particular.
controller
Problem that
appears on • None in particular.
machine
Related • This failure code is not displayed since caution lamp related above item is not set on this machine.
information It is listed in the mechanical system failure code table, however.

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D275AX-5E0 Bulldozer
Form No. SEN01655-00

44 D275AX-5E0
 SEN01656-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Troubleshooting by failure and error
codes, Part 2
Failure code [CA111] EMC critical internal failure ........................................................................................... 4
Failure code [CA115] Eng Ne and Bkup speed sens error ............................................................................. 6
Failure code [CA122] Chg air press sensor high error.................................................................................... 8
Failure code [CA123] Chg air press sensor low error ................................................................................... 10
Failure code [CA131] Throttle sensor high error........................................................................................... 12
Failure code [CA132] Throttle sensor low error ............................................................................................ 14
Failure code [CA135] Eng oil press sensor high error .................................................................................. 16
Failure code [CA141] Eng oil press sensor low error.................................................................................... 18
Failure code [CA144] Coolant temp sens high error..................................................................................... 20
Failure code [CA145] Coolant temp sens low error ...................................................................................... 22
Failure code [CA153] Chg air temp sensor high error .................................................................................. 24
Failure code [CA154] Chg air temp sensor low error.................................................................................... 26
Failure code [CA187] Sens supply 2 volt low error ....................................................................................... 26
Failure code [CA221] Ambient press sens high error ................................................................................... 28

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Failure code [CA222] Ambient press sens low error..................................................................................... 30

Failure code [CA227] Sens supply 2 volt high error...................................................................................... 32
Failure code [CA234] Eng overspeed ........................................................................................................... 34
Failure code [CA238] Ne speed sens supply volt error................................................................................. 36
Failure code [CA263] Fuel temp sensor high error ....................................................................................... 38
Failure code [CA265] Fuel temp sensor low error......................................................................................... 39
Failure code [CA271] PCV1 short error ........................................................................................................ 40
Failure code [CA272] PCV1 open error ........................................................................................................ 41
Failure code [CA273] PCV2 short error ........................................................................................................ 42
Failure code [CA274] PCV2 open error ........................................................................................................ 43
Failure code [CA322] Inj #1 (L#1) open/short error....................................................................................... 44
Failure code [CA323] Inj #5 (L#5) open/short error....................................................................................... 45
Failure code [CA324] Inj #3 (L#3) open/short error....................................................................................... 46
Failure code [CA325] Inj #6 (L#6) open/short error....................................................................................... 47
Failure code [CA331] Inj #2 (L#2) open/short error....................................................................................... 48
Failure code [CA332] Inj #4 (L#4) open/short error....................................................................................... 49
Failure code [CA342] Calibration code incompatibility.................................................................................. 50
Failure code [CA351] Injectors drive circuit error .......................................................................................... 52
Failure code [CA352] Sens supply 1 volt low error ....................................................................................... 54
Failure code [CA386] Sens supply 1 volt high error...................................................................................... 56
Failure code [CA441] Battery voltage low error ............................................................................................ 58
Failure code [CA442] Battery voltage high error ........................................................................................... 58
Failure code [CA449] Rail press very high error ........................................................................................... 59
Failure code [CA451] Rail press sensor high error ....................................................................................... 60
Failure code [CA452] Rail press sensor low error......................................................................................... 62
Failure code [CA553] Rail press high error ................................................................................................... 62
Failure code [CA554] Rail press sensor in range error ................................................................................. 63
Failure code [CA559] Rail press low error .................................................................................................... 64
Failure code [CA689] Eng Ne speed sensor error ........................................................................................ 68

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Failure code [CA111] EMC critical internal failure 1

Action code Failure code EMC critical internal failure
Trouble
CALL E04 CA111 (Engine controller system)
Contents of
• Trouble occurred in engine controller.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine runs normally but may stop during operation or may not be able to start.
machine
Related • Source voltage of engine controller can be checked with real-time monitoring mode.
information (Code: 03203 Engine controller power supply voltage)

Cause Standard value in normal state/Remarks on troubleshooting

Defective circuit breaker If circuit breaker is turned OFF, circuit probably has ground fault.
1
(CB7) (See cause 3.)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC3 (female) (3), Resis-
Max. 1 z
ness (Disconnection in wiring (4) – CB7 (B7L) tance
2
or defective contact in con- Wiring harness between CB7 (B7S) – termi- Resis-
nector) Max. 1 z
nal BRB tance
Wiring harness between EGC3 (female) (1), Resis-
Max. 1 z
(2) – chassis ground (GND8) tance
Possible causes
a Prepare with starting switch OFF, then carry out troubleshoot-
and standard
ing without turning starting switch ON.
value in normal
state Wiring harness between EGC3 (female) (3), Resis-
Min. 1 Mz
Ground fault in wiring har- (4) – CB7 (B7L) and chassis ground tance
3 ness (Contact with ground Wiring harness between CB7 (B7S) – termi- Resis-
circuit) Min. 1 Mz
nal BRB and chassis ground tance
Wiring harness between EGC3 (female) (1),
Resis-
(2) – chassis ground (GND20) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
4 Defective engine controller EGC3 Starting switch Voltage
Between (3), (4) –
ON 20 – 30 V
(1), (2)

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Circuit diagram related

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Failure code [CA115] Eng Ne and Bkup speed sens error 1

Action code Failure code Eng Ne and Bkup speed sens error
Trouble
CALL E04 CA115 (Engine controller system)
Contents of
• Trouble occurred in Ne speed sensor circuit and Bkup speed sensor circuit simultaneously.
trouble
Action of
• None in particular.
controller
Problem that
• Engine cannot be started (if engine has been stopped).
appears on
• Engine stops (if engine has been running).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective Ne speed sensor Ne speed sensor system may be defective. Carry out trouble-
1
system shooting for code [CA689].
Defective Bkup speed sen- Bkup speed sensor system may be defective. Carry out trouble-
2
sor system shooting for code [CA778].
Possible causes Defective mount of Ne speed Check mount of Ne speed sensor directly for defect (defective
3
and standard sensor installation of sensor, internal trouble of flywheel, etc.)
value in normal Defective mount of Bkup Check mount of Bkup speed sensor directly for defect (defective
state 4
speed sensor installation of sensor, internal trouble of supply pump, etc.)
Defective connection (Wrong Check Ne speed sensor and Bkup speed sensor directly for defec-
5
connection) of sensor tive connection (wrong connection).
If causes 1 – 5 are not detected, engine controller may be defec-
6 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [CA122] Chg air press sensor high error 1

Action code Failure code Chg air press sensor high error
Trouble
CALL E03 CA122 (Engine controller system)
Contents of
• Signal voltage in charge pressure sensor circuit is abnormally high.
trouble
Action of
• Fixes charge pressure (400 kPa {4.08 kg/cm2}) and continues operation.
controller
Problem that
appears on • Acceleration performance of engine lowers or black smoke is produced more during acceleration.
machine
Related • State of charge pressure sensor can be checked with real-time monitoring mode.
information (Code: 36500 Charge pressure-abs)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
PIM Voltage
Defective charge pressure
2 Between (1) – (2) Power supply 4.75 – 5.25 V
sensor (Internal trouble)
Pressure sensor voltage is measured with wiring harness con-
nected. Accordingly, if voltage is abnormal, check wiring harness
and controller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (37) – PIM (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(47) – PIM (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Max. 1 z
(44) – PIM (female) (3) tance

Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
value in normal Wiring harness between EGC1 (female) Resis-
Ground fault in wiring har- Min. 1 Mz
state (37) – PIM (female) (1) and chassis ground tance
4 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(47) – PIM (female) (2) and chassis ground tance
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(44) – PIM (female) (3) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – PIM (female) (1) and between EGC1 Min. 1 Mz
tance
Short circuit in wiring har- (female) (47) – PIM (female) (2)
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – PIM (female) (1) and between EGC1 Min. 1 Mz
tance
(female) (44) – PIM (female) (3)
Chassis ground between EGC1 (female)
Resis-
(47) – PIM (female) (2) and between EGC1 Min. 1 Mz
tance
(female) (44) – PIM (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
6 Defective engine controller
EGC1 Voltage
Between (37) – (47) Power supply 4.75 – 5.25 V

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Failure code [CA123] Chg air press sensor low error 1

Action code Failure code Chg air press sensor low error
Trouble
CALL E03 CA123 (Engine controller system)
Contents of
• Signal voltage in charge pressure sensor circuit is abnormally low.
trouble
Action of
• Fixes charge pressure (400 kPa {4.08 kg/cm2}) and continues operation.
controller
Problem that
appears on • Acceleration performance of engine lowers or black smoke is produced more during acceleration.
machine
Related • State of charge pressure sensor can be checked with real-time monitoring mode.
information (Code: 36500 Charge pressure-abs)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA122].
state

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Failure code [CA131] Throttle sensor high error 1

Action code Failure code Throttle sensor high error
Trouble
CALL E03 CA131 (Engine controller system)
Contents of
• Signal voltage in decelerator pedal potentiometer circuit is abnormally high.
trouble
Action of
• Sets throttle position with fuel control dial signal and continues operation.
controller
Problem that
appears on
machine
Related • State of decelerator pedal optimum operation range signal can be checked with real-time monitor-
information ing mode. (Code: 31703 Decelerator potentiometer voltage)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA2185] or [CA2186] is indicated, carry out troubleshoot-
1
ply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Defective fuel control dial DCL (male) Resistance

2
(Internal trouble) Between (B) – (C) 1.5 – 2.5 kz
Between (A) – (B) 0 – 3 kz
Between (A) – (C) 0 – 3 kz
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC2 (female) (9) Resis-
Max. 1 z
ness (Disconnection in wiring – DCL (female) (A) tance
3
Possible causes or defective contact in con- Wiring harness between EGC2 (female) Resis-
nector) Max. 1 z
and standard (22) – DCL (female) (B) tance
value in normal Wiring harness between EGC2 (female) Resis-
state Max. 1 z
(23) – DCL (female) (C) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC2 (female) (9) Resis-
Ground fault in wiring har- Min. 1 Mz
– DCL (female) (A) and chassis ground tance
4 ness (Contact with ground
circuit) Wiring harness between EGC2 (female) Resis-
Min. 1 Mz
(22) – DCL (female) (B) and chassis ground tance
Wiring harness between EGC2 (female) Resis-
Min. 1 Mz
(23) – DCL (female) (C) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective engine controller EGC2 Voltage
Between (22) – (23) Power supply 4.75 – 5.25 V
Between (9) – (23) Signal 0.5 – 4.5 V

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Failure code [CA132] Throttle sensor low error 1

Action code Failure code Throttle sensor low error
Trouble
CALL E03 CA132 (Engine controller system)
Contents of
• Signal voltage in decelerator pedal potentiometer circuit is abnormally low.
trouble
Action of
• Sets throttle position with fuel control dial signal and continues operation.
controller
Problem that
appears on
machine
Related • State of decelerator pedal optimum operation range signal can be checked with real-time monitor-
information ing mode. (Code: 31703 Decelerator potentiometer voltage)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA131].
state

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Failure code [CA135] Eng oil press sensor high error 1

Action code Failure code Eng oil press sensor high error
Trouble
E02 CA135 (Engine controller system)
Contents of
• Signal voltage in engine oil pressure sensor circuit is abnormally high.
trouble
Action of
• Sets engine oil pressure to default value (250 kPa {2.55 kg/cm2}) and continues operation.
controller
Problem that
appears on
machine
Related • State of engine oil pressure sensor can be checked with real-time monitoring mode.
information (Code: 37201 Eng oil press sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
POIL Voltage
Defective engine oil pressure
2 Between (1) – (2) Power supply 4.75 –5.25 V
sensor (Internal trouble)
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (37) – POIL (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(47) – POIL (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Max. 1 z
(13) – POIL (female) (3) tance

Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
and standard
value in normal Wiring harness between EGC1 (female) Resis-
Ground fault in wiring har- Min. 1 Mz
state (37) – POIL (female) (1) and chassis ground tance
4 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(47) – POIL (female) (2) and chassis ground tance
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(13) – POIL (female) (3) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – POIL (female) (1) and between EGC1 Min. 1 Mz
tance
Short circuit in wiring har- (female) (47) – POIL (female) (2)
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – POIL (female) (1) and between EGC1 Min. 1 Mz
tance
(female) (13) – POIL (female) (3)
Wiring harness between EGC1 (female)
Resis-
(47) – POIL (female) (2) and between EGC1 Min. 1 Mz
tance
(female) (13) – POIL (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
6 Defective engine controller
EGC1 Voltage
Between (37) – (47) Power supply 4.75 – 5.25 V

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Failure code [CA141] Eng oil press sensor low error 1

Action code Failure code Eng oil press sensor low error
Trouble
E02 CA141 (Engine controller system)
Contents of
• Signal voltage in engine oil pressure sensor circuit is abnormally low.
trouble
Action of
• Sets engine oil pressure to default value (250 kPa {2.55 kg/cm2}) and continues operation.
controller
Problem that
appears on
machine
Related • State of engine oil pressure sensor can be checked with real-time monitoring mode.
information (Code: 37201 Eng oil press sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA135].
state

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Failure code [CA144] Coolant temp sens high error 1

Action code Failure code Coolant temp sens high error
Trouble
E02 CA144 (Engine controller system)
Contents of
• Signal voltage in engine coolant temperature sensor circuit is abnormally high.
trouble
Action of
• Fixes engine coolant temperature (90°C) and continues operation.
controller
Problem that
appears on • Startability of engine lowers at low temperature.
machine
Related • State of engine coolant temperature sensor can be checked with real-time monitoring mode.
information (Code: 04105 Coolant temp sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective engine coolant ing without turning starting switch ON.
1 temperature sensor (Internal
TWTR (male) Coolant temperature Resistance
trouble)
Between (A) – (B) 10 – 100°C 0.6 – 20 kz
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
Possible causes or defective contact in con- (15) – TWTR (female) (A) tance
and standard nector) Wiring harness between EGC1 (female) Resis-
value in normal Max. 1 z
(38) – TWTR (female) (B) tance
state
a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground Wiring harness between EGC1 (female)
circuit) Resis-
(15) – TWTR (female) (A) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
4 Defective engine controller
EGC1 (female) Coolant temperature Resistance
Between (15) – (38) 10 – 100°C 0.6 – 20 kz

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Failure code [CA145] Coolant temp sens low error 1

Action code Failure code Coolant temp sens low error
Trouble
E02 CA145 (Engine controller system)
Contents of
• Signal voltage in engine coolant temperature sensor circuit is abnormally low.
trouble
Action of
• Fixes engine coolant temperature (90°C) and continues operation.
controller
Problem that
appears on • Startability of engine lowers at low temperature.
machine
Related • State of engine coolant temperature sensor can be checked with real-time monitoring mode.
information (Code: 04105 Coolant temp sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA144].
state

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Failure code [CA153] Chg air temp sensor high error 1

Action code Failure code Chg air temp sensor high error
Trouble
E01 CA153 (Engine controller system)
Contents of
• Signal voltage in charge temperature sensor circuit is abnormally high.
trouble
Action of
• Fixes charge temperature (intake air temperature) (70°C) and continues operation.
controller
Problem that
appears on • Startability of engine lowers at low temperature.
machine
Related • State of charge temperature sensor signal can be checked with real-time monitoring mode.
information (Code: 18501 Charge temp sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Intake air
Defective charge tempera- TIM (male) Resistance
1 temperature
ture sensor (Internal trouble)
Between (A) – (B) 10 – 100°C 0.5 – 20 kz
Between (A) –
All range Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
Possible causes
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
and standard 2 Max. 1 z
or defective contact in con- (23) – TIM (female) (A) tance
value in normal
nector) Wiring harness between EGC1 (female) Resis-
state Max. 1 z
(47) – TIM (female) (B) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(23) – TIM (female) (A) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
4 Defective engine controller Intake air
EGC1 (female) Resistance
temperature
Between (23) – (47) 10 – 100°C 0.5 – 20 kz

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Failure code [CA154] Chg air temp sensor low error 1

Action code Failure code Chg air temp sensor low error
Trouble
E01 CA154 (Engine controller system)
Contents of
• Signal voltage in charge temperature sensor circuit is abnormally low.
trouble
Action of
• Fixes charge temperature (intake air temperature) (70°C) and continues operation.
controller
Problem that
appears on • Startability of engine lowers at low temperature.
machine
Related • State of charge temperature sensor signal can be checked with real-time monitoring mode.
information (Code: 18501 Charge temp sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA153].
state

Failure code [CA187] Sens supply 2 volt low error 1

Action code Failure code Sens supply 2 volt low error
Trouble
CALL E03 CA187 (Engine controller system)
Contents of
• Signal voltage in sensor power supply 2 (5 V) circuit is abnormally low.
trouble
• Operates Bkup speed sensor with signals of Ne speed sensor.
• Sets oil pressure sensor to default value (250 kPa {2.55 kg/cm2}) and continues operation.
• Sets ambient pressure sensor to default value (52.44 kPa {0.53 kg/cm2}) and continues operation.
Action of
• Fixes charge pressure sensor value (400 kPa {4.08 kg/cm2}) and continues operation.
controller
• Sets EGR inlet pressure sensor to default value (102 kPa {1.05 kg/cm2}) and continues operation.
• Limits output of EGR valve lift sensor and closes EGR valve and bypass valve.
• Limits output of bypass valve lift sensor and closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA227].
state

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Failure code [CA221] Ambient press sens high error 1

Action code Failure code Ambient press sens high error
Trouble
CALL E03 CA221 (Engine controller system)
Contents of
• Signal voltage in ambient pressure sensor circuit is abnormally high.
trouble
Action of
• Sets ambient pressure to default value (52.44 kPa {0.53 kg/cm2}) and continues operation.
controller
Problem that
appears on • Engine output drops.
machine
Related • State of ambient pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 37401 Ambient press sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
PAMB Voltage
Defective ambient pressure Between (1) – (2) Power supply 4.75 – 5.25 V
2
sensor (Internal trouble) Between (3) – (2) Signal
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (37) – PAMB (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(38) – PAMB (female) (2) tance
Wiring harness between EGC1 (female) (3) Resis-
Max. 1 z
– PAMB (female) (3) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes
ing without turning starting switch ON.
and standard
value in normal Wiring harness between EGC1 (female) (37) Resis-
Ground fault in wiring har- Min. 1 Mz
state – PAMB (female) (1) and chassis ground tance
4 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) (38) Resis-
Min. 1 Mz
– PAMB (female) (2) and chassis ground tance
Wiring harness between EGC1 (female) (3) Resis-
Min. 1 Mz
– PAMB (female) (3) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – PAMB (female) (1) and between Min. 1 Mz
tance
Short circuit in wiring har- EGC1 (female) (38) - PAMB (female) (2)
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – PAMB (female) (1) and between Min. 1 Mz
tance
EGC1 (female) (3) – PAMB (female) (3)
Wiring harness between EGC1 (female)
Resis-
(38) – PAMB (female) (2) and between Min. 1 Mz
tance
EGC1 (female) (3) – PAMB (female) (3)
a repare with starting switch OFF, then turn starting switch ON or
start engine and carry out troubleshooting.
6 Defective engine controller EGC1 Voltage
Between (37) – (38) 4.75 – 5.25 V
Between (3) – (38) 0.3 – 4.7 V

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Failure code [CA222] Ambient press sens low error 1

Action code Failure code Ambient press sens low error
Trouble
CALL E03 CA222 (Engine controller system)
Contents of
• Signal voltage in ambient pressure sensor circuit is abnormally low.
trouble
Action of
• Sets ambient pressure to default value (52.44 kPa {0.53 kg/cm2}) and continues operation.
controller
Problem that
appears on • Engine output drops.
machine
Related • State of ambient pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 37401 Ambient press sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA221].
state

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Failure code [CA227] Sens supply 2 volt high error 1

Action code Failure code Sens supply 2 volt high error
Trouble
CALL E03 CA227 (Engine controller system)
Contents of
• Signal voltage in sensor power supply 2 (5 V) circuit is abnormally high.
trouble
• Operates Bkup speed sensor with signals of Ne speed sensor.
• Sets oil pressure sensor to default value (250 kPa [2.55 kg/cm2}) and continues operation.
• Sets ambient pressure to default value (52.44 kPa {0.53 kg/cm2}) and continues operation.
Action of
• Fixes charge pressure sensor value (400 kPa [4.08 kg/cm2}) and continues operation.
controller
• Sets EGR inlet pressure sensor to default value (102 kPa {1.05 kg/cm2}) and continues operation.
• Limits output of EGR valve lift sensor and closes EGR valve and bypass valve.
• Limits output of bypass valve lift sensor and closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Bkup speed sensor G connector
Oil pressure sensor POIL connector
Disconnect devices Ambient pressure
at right in order. If PAMB connector
Defective sensor (Internal sensor
2 "E" of failure code
trouble) Charge pressure
disappears when a PIM connector
sensor
device is discon-
nected, that device EGR inlet pressure
PEVA connector
has trouble in it. sensor
EGR valve lift sensor SEGR connector
Bypass valve lift sensor SBP connector
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
Possible causes ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
3 Max. 1 z
and standard or defective contact in con- (37) – each sensor (female) tance
value in normal nector) Wiring harness between EGC1 (female) Resis-
Max. 1 z
state (47) – each sensor (female) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Ground fault in wiring har- Resis-
(37) – each sensor (female) and chassis Min. 1 Mz
4 ness (Contact with ground tance
ground
circuit)
Wiring harness between EGC1 (female)
Resis-
(47) – each sensor (female) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – each sensor (female) and between Min. 1 Mz
tance
EGC1 (female) (47) – each sensor (female)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
6 Defective engine controller
EGC1 Voltage
Between (37) – (47) 4.75 – 5.25 V

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Failure code [CA234] Eng overspeed 1

Action code Failure code Eng overspeed
Trouble
— CA234 (Engine controller system)
Contents of
• Engine speed is above operating range.
trouble
Action of
• Limits fuel injection rate until engine speed lowers to operating range.
controller
Problem that
appears on • Engine speed fluctuates.
machine
Related • Engine speed can be checked with real-time monitoring mode.
information (Code: 01000 Engine speed)

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
Possible causes
and standard Way of use of machine may be improper. Teach proper way of use
2 Improper way of use
value in normal to operator.
state If causes 1 – 2 are not detected, engine controller may be defec-
3 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [CA238] Ne speed sens supply volt error 1

Action code Failure code Ne speed sens supply volt error
Trouble
CALL E03 CA238 (Engine controller system)
Contents of
• Trouble occurred in Ne speed sensor power supply (5 V) circuit.
trouble
Action of
• Controls Ne speed sensor with signals of Bkup speed sensor.
controller
Problem that
• Running engine stops (when Bkup speed sensor is also abnormal).
appears on
• Stopped engine cannot be started (when Bkup speed sensor is also abnormal).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Disconnect devices
Defective Ne speed sensor at right in order. If
1 "E" of failure code
(Internal trouble) Engine Ne
disappears when a NE connector
speed sensor
device is discon-
nected, that device
has trouble in it.
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (16) – NE (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
Max. 1 z
and standard (48) – NE (female) (2) tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(16) – NE (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(48) – NE (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
4 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(16) – NE (female) (1) and between EGC1 Min. 1 Mz
tance
(female) (48) – NE (female) (2)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective engine controller
EGC1 Voltage
Between (16) – (48) 4.75 – 5.25 V

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Circuit diagram related

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Failure code [CA263] Fuel temp sensor high error 1

Action code Failure code Fuel temp sensor high error
Trouble
E01 CA263 (Engine controller system)
Contents of
• Signal voltage in fuel temperature sensor circuit is abnormally high.
trouble
Action of
• Fixes fuel temperature (90 °C) and continues operation.
controller
Problem that
appears on
machine
Related • State of fuel temperature sensor signal can be checked with real-time monitoring mode.
information (Code: 14201 Fuel temp sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective fuel temperature ing without turning starting switch ON.
1
sensor (Internal trouble) TFUEL (male) Fuel temperature Resistance
Between (A) – (B) 10 – 100°C 0.6 – 20 kz
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
Possible causes 2 Max. 1 z
or defective contact in con- (30) – TFUEL (female) (A) tance
and standard nector)
value in normal Wiring harness between EGC1 (female) Resis-
Max. 1 z
state (47) – TFUEL (female) (B) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) (30) Resis-
Min. 1 Mz
– TFUEL (female) (A) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
4 Defective engine controller
EGC1 (female) Fuel temperature Resistance
Between (30) – (47) 10 – 100°C 0.6 – 20 kz

Circuit diagram related

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Failure code [CA265] Fuel temp sensor low error 1

Action code Failure code Fuel temp sensor low error
Trouble
E01 CA265 (Engine controller system)
Contents of
• Signal voltage in fuel temperature sensor circuit is abnormally low.
trouble
Action of
• Fixes fuel temperature (90°C) and continues operation.
controller
Problem that
appears on
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA263].
state

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Failure code [CA271] PCV1 short error 1

Action code Failure code PCV1 short error
Trouble
CALL E03 CA271 (Engine controller system)
Contents of
• There is short circuit in PCV1 circuit of supply pump.
trouble
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective supply pump PCV1 (male) Resistance
1
PCV1 (Internal short circuit) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) (4) Resis-
2 ness (Contact with ground Min. 1 Mz
– PCV1 (female) (1) and chassis ground tance
Possible causes circuit)
Wiring harness between EGC1 (female) (5) Resis-
and standard Min. 1 Mz
– PCV1 (female) (2) and chassis ground tance
value in normal
state a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Hot short (Short circuit with Wiring harness between EGC1 (female) (4)
3 Voltage Max. 1 V
24V circuit) in wiring harness – PCV1 (female) (1) and chassis ground
Wiring harness between EGC1 (female) (5)
Voltage Max. 1 V
– PCV1 (female) (2) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (4) – (5) 2.3 – 5.3 z
Between (4), (5) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA272] PCV1 open error 1

Action code Failure code PCV1 open error
Trouble
CALL E03 CA272 (Engine controller system)
Contents of
• There is disconnection in PCV1 circuit of supply pump.
trouble
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective supply pump PCV1 (male) Resistance
1 PCV1 (Internal disconnec-
tion) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) (4) Resis-
2 Max. 1 z
or defective contact in con- – PCV1 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) (5) Resis-
and standard Max. 1 z
– PCV1 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) (4) Resis-
3 ness (Contact with ground Min. 1 Mz
– PCV1 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) (5) Resis-
Min. 1 Mz
– PCV1 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (4) – (5) 2.3 – 5.3 z
Between (4), (5) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA273] PCV2 short error 1

Action code Failure code PCV2 short error
Trouble
CALL E03 CA273 (Engine controller system)
Contents of
• There is short circuit in PCV2 circuit of supply pump.
trouble
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective supply pump PCV2 (male) Resistance
1
PCV2 (Internal short circuit) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) (9) Resis-
2 ness (Contact with ground Min. 1 Mz
– PCV2 (female) (1) and chassis ground tance
Possible causes circuit)
Wiring harness between EGC1 (female) (10) Resis-
and standard Min. 1 Mz
– PCV2 (female) (2) and chassis ground tance
value in normal
state a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Hot short (Short circuit with Wiring harness between EGC1 (female) (9)
3 Voltage Max. 1 V
24V circuit) in wiring harness – PCV2 (female) (1) and chassis ground
Wiring harness between EGC1 (female) (10)
Voltage Max. 1 V
– PCV2 (female) (2) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (9) – (10) 2.3 – 5.3 z
Between (9), (10) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA274] PCV2 open error 1

Action code Failure code PCV2 open error
Trouble
CALL E03 CA274 (Engine controller system)
Contents of
• There is disconnection in PCV2 circuit of supply pump.
trouble
Action of
• None in particular.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective supply pump PCV2 (male) Resistance
1 PCV2 (Internal disconnec-
tion) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) (9) Resis-
2 Max. 1 z
or defective contact in con- – PCV2 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(10) – PCV2 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) (9) Resis-
3 ness (Contact with ground Min. 1 Mz
– PCV2 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) (10) Resis-
Min. 1 Mz
– PCV2 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (9) – (10) 2.3 – 5.3 z
Between (9), (10) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA322] Inj #1 (L#1) open/short error 1

Action code Failure code Inj #1 (L#1) open/short error
Trouble
CALL E03 CA322 (Engine controller system)
Contents of
• There is disconnection or short circuit in injector #1 circuit.
trouble
Action of
• None in particular.
controller
Problem that
• Output drops.
appears on
• Rotation is unstable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective injector #1 (Inter- CN1 (male) Resistance
1
nal trouble) Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (45) – CN1 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(53) – CN1 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(45) – CN1 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(53) – CN1 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (45) – (53) 0.4 – 1.1 z
Between (45), (53) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA323] Inj #5 (L#5) open/short error 1

Action code Failure code Inj #5 (L#5) open/short error
Trouble
CALL E03 CA323 (Engine controller system)
Contents of
• There is disconnection or short circuit in injector #5 circuit.
trouble
Action of
• None in particular.
controller
Problem that
• Output drops.
appears on
• Rotation is unstable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective injector #5 (Inter- CN5 (male) Resistance
1
nal trouble) Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (46) – CN5 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(60) – CN5 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(46) – CN5 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(60) – CN5 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (46) – (60) 0.4 – 1.1 z
Between (46), (60) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA324] Inj #3 (L#3) open/short error 1

Action code Failure code Inj #3 (L#3) open/short error
Trouble
CALL E03 CA324 (Engine controller system)
Contents of
• There is disconnection or short circuit in injector #3 circuit.
trouble
Action of
• None in particular.
controller
Problem that
• Output drops.
appears on
• Rotation is unstable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective injector #3 (Inter- CN3 (male) Resistance
1
nal trouble) Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (55) – CN3 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(52) – CN3 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(55) – CN3 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(52) – CN3 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (55) – (52) 0.4 – 1.1 z
Between (55), (52) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA325] Inj #6 (L#6) open/short error 1

Action code Failure code Inj #6 (L#6) open/short error
Trouble
CALL E03 CA325 (Engine controller system)
Contents of
• There is disconnection or short circuit in injector #6 circuit.
trouble
Action of
• None in particular.
controller
Problem that
• Output drops.
appears on
• Rotation is unstable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective injector #6 (Inter- CN6 (male) Resistance
1
nal trouble) Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (57) – CN6 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(59) – CN6 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(57) – CN6 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(59) – CN6 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (57) – (59) 0.4 – 1.1 z
Between (57), (59) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA331] Inj #2 (L#2) open/short error 1

Action code Failure code Inj #2 (L#2) open/short error
Trouble
CALL E03 CA331 (Engine controller system)
Contents of
• There is disconnection or short circuit in injector #2 circuit.
trouble
Action of
• None in particular.
controller
Problem that
• Output drops.
appears on
• Rotation is unstable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective injector #2 (Inter- CN2 (male) Resistance
1
nal trouble) Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (54) – CN2 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(51) – CN2 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(54) – CN2 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(51) – CN2 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (54) – (51) 0.4 – 1.1 z
Between (54), (51) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA332] Inj #4 (L#4) open/short error 1

Action code Failure code Inj #4 (L#4) open/short error
Trouble
CALL E03 CA332 (Engine controller system)
Contents of
• There is disconnection or short circuit in injector #4 circuit.
trouble
Action of
• None in particular.
controller
Problem that
• Output drops.
appears on
• Rotation is unstable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective injector #4 (Inter- CN4 (male) Resistance
1
nal trouble) Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (56) – CN4 (female) (1) tance
Possible causes nector) Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(58) – CN4 (female) (2) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(56) – CN4 (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(58) – CN4 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
EGC1 (female) Resistance
4 Defective engine controller
Between (56) – (58) 0.4 – 1.1 z
Between (56), (58) –
Min. 1 Mz
chassis ground

Circuit diagram related

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Failure code [CA342] Calibration code incompatibility 1

Action code Failure code Calibration code incompatibility
Trouble
CALL E04 CA342 (Engine controller system)
Contents of
• Incompatibility occurred in engine controller data.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA111].
state

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Failure code [CA351] Injectors drive circuit error 1

Action code Failure code Injectors drive circuit error
Trouble
CALL E03 CA351 (Engine controller system)
Contents of
• Trouble occurred in injector drive circuit.
trouble
Action of
• Limits engine output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related • Source voltage of engine controller can be checked with real-time monitoring mode.
information (Code: 03203 Engine controller power supply voltage)

Cause Standard value in normal state/Remarks on troubleshooting

If another failure code (failure code of trouble in injector system) is
1 Defective related system
indicated, carry out troubleshooting for it.
Defective circuit breaker If circuit breaker is turned OFF, circuit probably has ground fault
2
(CB30 or CB8) (See cause 4).
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC3 (female) (3), Resis-
Max. 1 z
ness (Disconnection in wiring (4) – CB7 (B7L) tance
3
or defective contact in con- Wiring harness between CB7 (B7S) – termi- Resis-
nector) Max. 1 z
nal BRB tance
Possible causes Wiring harness between EGC3 (female) (1), Resis-
Max. 1 z
and standard (2) – chassis ground (GND11) tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Wiring harness between EGC3 (female) (3), Resis-
Min. 1 Mz
Ground fault in wiring har- (4) – CB8 (2) and chassis ground tance
4 ness (Contact with ground Wiring harness between CB7 (B7S) – termi- Resis-
circuit) Min. 1 Mz
nal BRB and chassis ground tance
Wiring harness between EGC3 (female) (1),
Resis-
(2) – chassis ground (GND11) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective engine controller
EGC3 Voltage
Between (3), (4) – (1), (2) 20 – 30 V

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Circuit diagram related

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Failure code [CA352] Sens supply 1 volt low error 1

Action code Failure code Sens supply 1 volt low error
Trouble
CALL E03 CA352 (Engine controller system)
Contents of
• Signal voltage in sensor power supply 1 (5 V) circuit of engine controller is abnormally low.
trouble
Action of
• Limits common rail pressure sensor output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA386].
state

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D275AX-5E0 55
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Failure code [CA386] Sens supply 1 volt high error 1

Action code Failure code Sens supply 1 volt high error
Trouble
CALL E03 CA386 (Engine controller system)
Contents of
• Signal voltage in sensor power supply (5 V) circuit is abnormally high.
trouble
Action of
• Limits common rail pressure sensor output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Disconnect devices
Defective sensor (Internal at right in order. If
2 "E" of failure code
trouble) Common rail
disappears when a PFUEL connector
pressure sensor
device is discon-
nected, that device
has trouble in it.
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
3 Max. 1 z
or defective contact in con- (33) – PFUEL (female) (1) tance
nector) Wiring harness between EGC1 (female) Resis-
Possible causes Max. 1 z
and standard (47) – PFUEL (female) (3) tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Ground fault in wiring har- Resis-
(33) – PFUEL (female) (1) and chassis Min. 1 Mz
4 ness (Contact with ground tance
ground
circuit)
Wiring harness between EGC1 (female)
Resis-
(47) – PFUEL (female) (3) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(33) – PFUEL (female) (1) and between Min. 1 Mz
tance
EGC1 (female) (47) – PFUEL (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
6 Defective engine controller
EGC1 Voltage
Between (33) – (47) 4.75 – 5.25 V

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Circuit diagram related

D275AX-5E0 57
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Failure code [CA441] Battery voltage low error 1

Action code Failure code Battery voltage low error
Trouble
CALL E04 CA441 (Engine controller system)
Contents of
• Power supply circuit voltage of engine controller is abnormally low.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related • Source voltage of engine controller can be checked with real-time monitoring mode.
information (Code: 03203 Engine controller power supply voltage)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA111].
state

Failure code [CA442] Battery voltage high error 1

Action code Failure code Battery voltage high error
Trouble
CALL E04 CA442 (Engine controller system)
Contents of
• Power supply circuit voltage of engine controller is abnormally low.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related • Source voltage of engine controller can be checked with real-time monitoring mode.
information (Code: 03203 Engine controller power supply voltage)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA111].
state

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Failure code [CA449] Rail press very high error 1

Action code Failure code Rail press very high error
Trouble
CALL E03 CA449 (Engine controller system)
Contents of
• Common rail pressure sensor circuit detected abnormally high pressure (level 2).
trouble
Action of
• Limits engine output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related • Common rail pressure can be checked with real-time monitoring mode.
information • (Code: 36400 Rail pressure)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA553].
state

D275AX-5E0 59
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Failure code [CA451] Rail press sensor high error 1

Action code Failure code Rail press sensor high error
Trouble
CALL E03 CA451 (Engine controller system)
Contents of
• Signal voltage in common rail pressure sensor circuit is abnormally high.
trouble
Action of
• Limits engine output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related • State of common rail pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 36401 Rail pressure sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA352] or [CA386] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
PFUEL Voltage
Defective common rail pres- Between (1) – (3) Power supply 4.75 – 5.25 V
2
sure sensor (Internal trouble) Between (2) – (3) Signal 0.26 – 4.6 V
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (33) – PFUEL (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(25) – PFUEL (female) (2) tance
Possible causes Wiring harness between EGC1 (female) Resis-
and standard Max. 1 z
(47) – PFUEL (female) (3) tance
value in normal
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female) (33) Resis-
Ground fault in wiring har- Min. 1 Mz
– PFUEL (female) (1) and chassis ground tance
4 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) (25) Resis-
Min. 1 Mz
– PFUEL (female) (2) and chassis ground tance
Wiring harness between EGC1 (female) (47) Resis-
Min. 1 Mz
– PFUEL (female) (3) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(33) – PFUEL (female) (1) and between Min. 1 Mz
tance
Short circuit in wiring har- EGC1 (female) (25) – PFUEL (female) (2)
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(33) – PFUEL (female) (1) and between Min. 1 Mz
tance
EGC1 (female) (47) – PFUEL (female) (3)
Wiring harness between EGC1 (female)
Resis-
(25) – PFUEL (female) (2) and between Min. 1 Mz
tance
EGC1 (female) (47) – PFUEL (female) (3)

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Cause Standard value in normal state/Remarks on troubleshooting

Possible causes a Prepare with starting switch OFF, then turn starting switch ON
and standard or start engine and carry out troubleshooting.
value in normal 6 Defective engine controller EGC1 Voltage
state Between (33) – (47) 4.75 – 5.25 V
Between (25) – (47) 0.26 – 4.6 V

Circuit diagram related

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Failure code [CA452] Rail press sensor low error 1

Action code Failure code Rail press sensor low error
Trouble
CALL E03 CA452 (Engine controller system)
Contents of
• Signal voltage in common rail pressure sensor circuit is abnormally low.
trouble
Action of
• Limits engine output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related • State of common rail pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 36401 Rail pressure sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA451].
state

Failure code [CA553] Rail press high error 1

Action code Failure code Rail press high error
Trouble
E02 CA553 (Engine controller system)
Contents of
• Common rail pressure sensor circuit detected abnormally high pressure (level 1).
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine output drops.
machine
Related • Common rail pressure can be checked with real-time monitoring mode.
information (Code: 36400 Rail pressure)

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
2 Use of improper fuel Check fuel used directly (for high viscosity).
Defective electrical system of Common rail pressure sensor may have electric trouble. Carry out
3
Possible causes common rail pressure sensor troubleshooting for failure code [CA451].
and standard Defective mechanical system
value in normal 4 of common rail pressure sen- Check mechanical system of common rail pressure sensor directly.
state sor
Check overflow valve directly for broken spring, worn seat, and
5 Defective overflow valve
stuck ball.
6 Clogging of overflow piping Check overflow piping directly for clogging.
7 Defective pressure limiter Check pressure limiter directly for mechanical defect.

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Failure code [CA554] Rail press sensor in range error 1

Action code Failure code Rail press sensor in range error
Trouble
CALL E03 CA554 (Engine controller system)
Contents of
• In-range error occurred in common rail pressure sensor circuit.
trouble
Action of
• Limits engine output and continues operation (Limits common rail pressure).
controller
Problem that
appears on • Engine output drops.
machine
Related • State of common rail pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 36401 Rail pressure sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for Failure code [CA451].
state

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Failure code [CA559] Rail press low error 1

Action code Failure code Rail press low error
Trouble
E02 CA559 (Engine controller system)
Contents of
• Supply pump does not feed fuel (level 1).
trouble
Action of
• Limits common rail pressure.
controller
Problem that
appears on • Engine output drops.
machine
Related • Common rail pressure can be checked with real-time monitoring mode.
information (Code: 36400 Rail pressure)

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
2 Use of improper fuel Check fuel used directly for improper quality.
a For contents of troubleshooting, see "Note 1". For check of
pressure in fuel low-pressure circuit, see Testing and adjusting,
Defective low-pressure cir- "Testing fuel pressure".
3
cuit device
Pressure in fuel low-pressure Min. 0.15 MPa
circuit (high idle) {Min. 1.5 kg/cm2}
4 Clogging of filter/strainer a For contents of troubleshooting, see "Note 2".
Defective electrical system of Supply pump PCV may have electric trouble. Carry out trouble-
5
supply pump PCV shooting for following codes; [CA271], [CA272], [CA273], [CA274].
Defective common rail pres- Common rail pressure sensor may be defective. Check wiring har-
6
sure sensor ness for damage.
Possible causes
and standard a For testing of leakage from pressure limiter, see Testing and
value in normal adjusting, "Measuring fuel return rate and fuel leakage".
state 7 Defective pressure limiter Leakage from pressure limiter
(Operation equivalent to rated Max. 10 cc/min
operation (under stall load))
a For measuring of return (spill) limit from injector, see Testing
and adjusting, "Measuring fuel return rate and fuel leakage".
Speed in rated operation
Return (Spill) limit from injector
(stall load)

8 Defective injector 1,600 rpm 960 cc/min

1,700 rpm 1,020 cc/min
1,800 rpm 1,080 cc/min
1,900 rpm 1,140 cc/min
2,000 rpm 1,200 cc/min
9 Defective supply pump If causes 1 – 8 are not detected, supply pump may be defective.

<How to use check sheet>

Carry out the above troubleshooting and take a record of the contents of the attached "Check sheet for rail
pressure low error".

64 D275AX-5E0
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Note 1: Check the low-pressure circuit parts for the following items.
1) Fuel level
2) Clogging of fuel tank breather
3) Sticking and wear of feed pump and clogging of filter
4) Leakage through and clogging of low-pressure fuel piping
5) Defective operation of bypass valve and installation of wrong part (See Fig. 1)
6) Clogging of fuel filter
7) Fuel in oil pan (Fuel leakage inside head cover)

Fig. 1: Locations of overflow valve [1], bypass valve [2], and fuel inlet joint [3]
q Overflow valve [1]: Spring is seen through both holes.
q Bypass valve [2]: Spring is seen through hole on nut side.
q Fuel inlet joint [3]: Gauze filter is seen through both holes.

Note 2: Check, clean, and replace the filters and strainers according to the following procedure.
1) Gauze filter: Disassemble and check. If clogged, clean.
2) Upstream strainer of gauze filter: If the gauze filter is clogged, clean the upstream filter, too.
3) Fuel filter: If the trouble is not solved by performing 1) and 2) above, replace the fuel filter.

D275AX-5E0 65
SEN01656-00 40 Troubleshooting

Check sheet for rail pressure low error

Model D275AX-5E0 Work No.

Machine serial No. # Date of check / /
Engine SAA6D140E-5 Service meter h
Engine serial No. # Worker's name

A. Visual check Good NG

1 Fuel leakage to outside
2 Clogging of fuel tank breather

B. Check with machine monitor (02 Fault history, 01 monitoring, and 09 reduced cylinder mode operation) Good NG
3 Check of failure code / / / /
Check of monitoring information
Standard value Measured
Code Displayed item Checking condition ISO unit Good NG
(Reference value) value
Low idle r/min 650 – 750
01000 Engine speed High idle r/min 2,100 – 2,200
Torque converter stall r/min 1,570 – 1,670
Final accelerator Low idle % 0
31706
position High idle % 100
Final fuel injection
18600 rate command Torque converter stall mg/st — — —
(by weight)
4
Final common rail
36200 Torque converter stall MPa — — —
pressure command
Common rail pres-
36400 Torque converter stall MPa — — —
sure
Low idle CA — — —
Final injection tim-
36300 High idle CA — — —
ing command
Torque converter stall CA — — —
36500 Boost pressure Torque converter stall kPa — — —
Engine coolant tem-
04104 Low idle °C — — —
perature
14200 Fuel temperature Low idle °C — — —
Check of reduced cylinder mode operation (Engine speed)
Standard value Measured
Setting Reduced cylinder Checking condition ISO unit Good NG
(Reference value) value
No. 1 cylinder Low idle r/min — — —
5 No. 2 cylinder Low idle r/min — — —
Reduce No. 3 cylinder Low idle r/min — — —
each
cylinder No. 4 cylinder Low idle r/min — — —
No. 5 cylinder Low idle r/min — — —
No. 6 cylinder Low idle r/min — — —

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40 Troubleshooting SEN01656-00

Standard value Measured

C. Check of fuel circuit pressure Checking condition Unit Good NG
(Reference value) value
Fuel low-pressure circuit MPa 0.15 – 0.3
6 High idle
pressure {kg/cm2} {1.5 – 3}

D. Check of strainers and filters Good NG

7 Visual check of strainers
8 Visual check of gauze filter
9 Visual check of fuel filter
10 Visual check of bypass valve

E. Check of leakage and Standard value Measured

Checking condition Unit Good NG
return rate (Reference value) value
Leakage through pressure
11 Torque converter stal cc/min Max. 10
limiter
Torque converter stall
cc/min 960
1,600 rpm
Torque converter stall
cc/min 1,020
1,700 rpm
Torque converter stall Speed:
12 Return rate from injector cc/min 1,080
1,800 rpm Leakage
Torque converter stall
cc/min 1,140
1,900 rpm
Torque converter stall
cc/min 1,200
2,000 rpm

D275AX-5E0 67
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Failure code [CA689] Eng Ne speed sensor error 1

Action code Failure code Eng Ne speed sensor error
Trouble
CALL E03 CA689 (Engine controller system)
Contents of
• Trouble occurred in engine Ne speed sensor circuit.
trouble
Action of
• Operates with signals of Bkup speed sensor.
controller
Problem that
• Running engine stops (when Bkup speed sensor is also abnormal).
appears on
• Stopped engine cannot be started (when Bkup speed sensor is also abnormal).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup-
1 If code [CA238] is indicated, carry out troubleshooting for it first.
ply system
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (16) – NE (female) (1) tance
2
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(48) – NE (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Max. 1 z
(27) – NE (female) (3) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female) Resis-
Ground fault in wiring har- Min. 1 Mz
(16) – NE (female) (1) and chassis ground tance
3 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(48) – NE (female) (2) and chassis ground tance
Possible causes Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
and standard (27) – NE (female) (3) and chassis ground tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(16) – NE (female) (1) and between EGC1 Min. 1 Mz
tance
Short circuit in wiring har- (female) (48) – NE (female) (2)
4 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(16) – NE (female) (1) and between EGC1 Min. 1 Mz
tance
(female) (48) – NE (female) (3)
Chassis ground between EGC1 (female)
Resis-
(48) – NE (female) (2) and between EGC1 Min. 1 Mz
tance
(female) (27) – NE (female) (3)
Defective mount of sensor or Check Ne speed sensor directly for defective mount (defective
5 defective rotation sensing clearance) or check rotation sensing part (flywheel) directly for
part defect.
If causes 1 – 5 are not detected, engine Ne speed sensor may be
Defective engine Ne speed
6 defective. (Since trouble is in system, troubleshooting cannot be
sensor
carried out.)
If causes 1 – 5 are not detected, engine controller may be defec-
7 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

D275AX-5E0 69
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D275AX-5E0 Bulldozer
Form No. SEN01656-00

70 D275AX-5E0
 SEN01657-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Troubleshooting by failure and error
codes, Part 3
Failure code [CA731] Eng Bkup speed sens phase error............................................................................... 3
Failure code [CA757] All continuous data lost error........................................................................................ 3
Failure code [CA778] Eng Bkup speed sensor error ...................................................................................... 4
Failure code [CA1228] EGR valve servo error 1............................................................................................. 6
Failure code [CA1625] EGR valve servo error 2............................................................................................. 7
Failure code [CA1626] BP valve sol current high error................................................................................... 8
Failure code [CA1627] BP valve sol current low error .................................................................................. 10
Failure code [CA1628] Bypass valve servo error 1........................................................................................11
Failure code [CA1629] Bypass valve servo error 2....................................................................................... 12
Failure code [CA1631] BP valve pos sens high error ................................................................................... 14
Failure code [CA1632] BP valve pos sens low error..................................................................................... 16
Failure code [CA1633] KOMNET datalink timeout error ............................................................................... 18
Failure code [CA1642] EGR inlet press sens low error ................................................................................ 20
Failure code [CA1653] EGR inlet press sens high error ............................................................................... 22

D275AX-5E0 1
SEN01657-00 40 Troubleshooting

Failure code [CA2185] Throt sens sup volt high error................................................................................... 24

Failure code [CA2186] Throt sens sup volt low error .................................................................................... 26
Failure code [CA2249] Rail press very low error........................................................................................... 26
Failure code [CA2271] EGR valve pos sens high error ................................................................................ 28
Failure code [CA2272] EGR valve pos sens low error.................................................................................. 30
Failure code [CA2351] EGR valve sol current high error .............................................................................. 32
Failure code [CA2352] EGR valve sol current low error ............................................................................... 34
Failure code [CA2555] Grid htr relay volt low error ....................................................................................... 35
Failure code [CA2556] Grid htr relay volt high error...................................................................................... 36
Failure code [D110KA] Battery relay holding disconnection ......................................................................... 38
Failure code [D110KB] Battery relay drive short circuit ................................................................................. 40
Failure code [D130KA] Neutral safety relay disconnection ........................................................................... 42
Failure code [D130KB] Neutral safety relay short circuit............................................................................... 44
Failure code [D161KA] Back-up alarm relay disconnection .......................................................................... 46
Failure code [D161KB] Back-up alarm relay short circuit.............................................................................. 48
Failure code [D190KA] Engine controller ACC signal cut relay .................................................................... 50
Failure code [D190KB] Engine controller ACC signal cut relay short ........................................................... 52
Failure code [D811KR] KOMTRAX controller CAN defective communication .............................................. 54
Failure code [DAFRKR] Machine monitor CAN communication defective communication........................... 56

2 D275AX-5E0
40 Troubleshooting SEN01657-00

Failure code [CA731] Eng Bkup speed sens phase error 1

Action code Failure code Eng Bkup speed sens phase error
Trouble
CALL E03 CA731 (Engine controller system)
Contents of
• Engine Bkup sensor circuit detected phase error.
trouble
Action of
• Controls with signals of engine Ne speed sensor.
controller
Problem that
• Running engine stops (when Ne speed sensor is also abnormal).
appears on
• Stopped engine cannot be started (when Ne speed sensor is also abnormal).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
Defective engine Ne speed Engine Ne speed sensor may be defective. Carry out trouble-
and standard 1
sensor system shooting for failure code [CA689].
value in normal
state Defective engine Bkup Engine Bkup speed sensor may be defective. Carry out trouble-
2
speed sensor system shooting for failure code [CA778].

Failure code [CA757] All continuous data lost error 1

Action code Failure code All continuous data lost error
Trouble
CALL E04 CA757 (Engine controller system)
Contents of
• All data in engine controller are lost.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA111].
state

D275AX-5E0 3
SEN01657-00 40 Troubleshooting

Failure code [CA778] Eng Bkup speed sensor error 1

Action code Failure code Eng Bkup speed sensor error
Trouble
CALL E03 CA778 (Engine controller system)
Contents of
• Trouble occurred in engine Bkup speed sensor circuit.
trouble
Action of
• Operates with signals of Ne speed sensor.
controller
Problem that
• Running engine stops (when Ne speed sensor is also abnormal).
appears on
• Stopped engine cannot be started (when Ne speed sensor is also abnormal).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (37) – G (female) (1) tance
2
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(47) – G (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Max. 1 z
(26) – G (female) (3) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female) Resis-
Ground fault in wiring har- Min. 1 Mz
(37) – G (female) (1) and chassis ground tance
3 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(47) – G (female) (2) and chassis ground tance
Possible causes Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
and standard (26) – G (female) (3) and chassis ground tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – G (female) (1) and between EGC1 Min. 1 Mz
tance
Short circuit in wiring har- (female) (47) – G (female) (2)
4 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – G (female) (1) and between EGC1 Min. 1 Mz
tance
(female) (26) – G (female) (3)
Chassis ground between EGC1 (female)
Resis-
(47) – G (female) (2) and between EGC1 Min. 1 Mz
tance
(female) (29) – G (female) (3)
Defective mount of sensor or Check Bkup speed sensor directly for defective mount (defective
5 defective rotation sensing clearance) or check rotation sensing part (in supply pump) directly
part for defect.
If causes 1 – 5 are not detected, engine Bkup speed sensor may
Defective engine Bkup
6 be defective. (Since trouble is in system, troubleshooting cannot
speed sensor
be carried out.)
If causes 1 – 5 are not detected, engine controller may be defec-
7 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [CA1228] EGR valve servo error 1 1

Action code Failure code EGR valve servo error 1
Trouble
E02 CA1228 (Engine controller system)
Contents of
• Trouble (level 1) occurred in EGR valve servo.
trouble
Action of
• Performs open control.
controller
Problem that
appears on
machine
Related • Operating condition of EGR valve can be checked with real-time monitoring mode.
information (Code: 18100 EGR valve position)

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
a For check of engine oil pressure, see Testing and adjusting,
Measuring engine oil pressure.
Engine Engine oil pressure
Defective engine oil pressure
2 Low idle 0.08 MPa {0.8 kg/cm2 }
system (main circuit)
High idle 0.21 MPa {2.1 kg/cm2 }
Possible causes If engine oil pressure is abnormal, carry out troubleshooting for "S-
and standard 12 Oil pressure lowers" in S mode.
value in normal Defective oil pump for EGR
state 3 Check oil pump and relief valve for EGR valve circuit directly.
valve
Defective oil feed piping for
4 Check oil feed piping for EGR valve circuit directly.
EGR valve
Defective oil return piping for
5 Check oil return piping for EGR valve circuit directly.
EGR valve
6 Defective EGR valve Check mechanical section of EGR valve directly.
If causes 1 – 6 are not detected, engine controller may be defec-
7 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [CA1625] EGR valve servo error 2 1

Action code Failure code EGR valve servo error 2
Trouble
CALL E03 CA1625 (Engine controller system)
Contents of
• Trouble (level 2) occurred in EGR valve servo.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related • Operating condition of EGR valve can be checked with real-time monitoring mode.
information (Code: 18100 EGR valve position)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA1228].
state

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Failure code [CA1626] BP valve sol current high error 1

Action code Failure code BP valve sol current high error
Trouble
CALL E03 CA1626 (Engine controller system)
Contents of
• There is short circuit in drive circuit of bypass valve solenoid.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective bypass valve sole- ing without turning starting switch ON.
1
noid (Internal trouble) BP (male) Resistance
Between (1) – (2) 10 – 21 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (31) – BP (female) (1) tance
nector) Wiring harness between EGC1 (female) Resis-
Max. 1 z
(11) – BP (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ing without turning starting switch ON.
and standard Ground fault in wiring har-
value in normal Wiring harness between EGC1 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
state (31) – BP (female) (1) and chassis ground tance
circuit)
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
(11) – BP (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Hot short (Short circuit with Wiring harness between EGC1 (female)
4 Voltage Max. 1 V
24V circuit) in wiring harness (31) - BP (female) (1) and chassis ground
Wiring harness between EGC1 (female)
Voltage Max. 1 V
(11) – BP (female) (2) and chassis ground
Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
5 Defective engine controller
EGC1 (female) Resistance
Between (31) – (11) 10 – 21 z

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Circuit diagram related

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Failure code [CA1627] BP valve sol current low error 1

Action code Failure code BP valve sol current low error
Trouble
CALL E03 CA1627 (Engine controller system)
Contents of
• There is disconnection in drive circuit of bypass valve solenoid.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA1626].
state

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Failure code [CA1628] Bypass valve servo error 1 1

Action code Failure code Bypass valve servo error 1
Trouble
E02 CA1628 (Engine controller system)
Contents of
• Trouble (level 1) occurred in bypass valve servo.
trouble
Action of
• Performs open control.
controller
Problem that
appears on
machine
Related • Operating condition of bypass valve can be checked with real-time monitoring mode.
information (Code: 18200 BPS valve position)

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective related system If another failure code is indicated, carry out troubleshooting for it.
a For check of engine oil pressure, see Testing and adjusting,
"Measuring engine oil pressure".
Engine Engine oil pressure
Defective engine oil pressure
2 Low idle 0.08 MPa {0.8 kg/cm2 }
system (main circuit)
High idle 0.21 MPa {2.1 kg/cm2 }
Possible causes If engine oil pressure is abnormal, carry out troubleshooting for "S–
and standard 12 Oil pressure lowers" in S mode.
value in normal Defective oil pump for
state 3 Check oil pump and relief valve for bypass valve circuit directly.
bypass valve
Defective oil feed piping for
4 Check oil feed piping for bypass valve circuit directly.
bypass valve
Defective oil return piping for
5 Check oil return piping for bypass valve circuit directly.
bypass valve
6 Defective bypass valve Check mechanical section of bypass valve directly.
If causes 1 – 6 are not detected, engine controller may be defec-
7 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [CA1629] Bypass valve servo error 2 1

Action code Failure code Bypass valve servo error 2
Trouble
CALL E03 CA1629 (Engine controller system)
Contents of
• Trouble (level 2) occurred in bypass valve servo.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related • Operating condition of bypass valve can be checked with real-time monitoring mode.
information (Code: 18200 BPS valve position)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA1628].
state

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Failure code [CA1631] BP valve pos sens high error 1

Action code Failure code BP valve pos sens high error
Trouble
CALL E03 CA1631 (Engine controller system)
Contents of
• Signal voltage in bypass valve lift sensor circuit is abnormally high.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related • State of bypass valve lift sensor signal can be checked with real-time monitoring mode.
information (Code: 18201 BPS valve pos sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
SBP Voltage
Defective bypass valve lift
2 Between (1) – (2) Power supply 4.75 – 5.25 V
sensor (Internal trouble)
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (37) – SBP (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(38) – SBP (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Possible causes Max. 1 z
(29) – SBP (female) (3), (4) tance
and standard
a Prepare with starting switch OFF, then carry out troubleshoot-
value in normal
ing without turning starting switch ON.
state
Wiring harness between EGC1 (female) Resis-
Min. 1 Mz
Ground fault in wiring har- (37) – SBP (female) (1) and chassis ground tance
4 ness (Contact with ground Wiring harness between EGC1 (female) Resis-
circuit) Min. 1 Mz
(38) – SBP (female) (2) and chassis ground tance
Wiring harness between EGC1 (female)
Resis-
(29) – SBP (female) (3), (4) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – SBP (female) (1) and between EGC1 Min. 1 Mz
tance
Short circuit in wiring har- (female) (38) – SBP (female) (2)
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – SBP (female) (1) and between EGC1 Min. 1 Mz
tance
(female) (29) – SBP (female) (3), (4)
Wiring harness between EGC1 (female)
Resis-
(38) – SBP (female) (2) and between EGC1 Min. 1 Mz
tance
(female) (29) – SBP (female) (3), (4)

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Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Prepare with starting switch OFF, then turn starting switch ON or
and standard start engine and carry out troubleshooting.
value in normal 6 Defective engine controller
state EGC1 Voltage
Between (37) – (38) 4.75 – 5.25 V

Circuit diagram related

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Failure code [CA1632] BP valve pos sens low error 1

Action code Failure code BP valve pos sens low error
Trouble
CALL E03 CA1632 (Engine controller system)
Contents of
• Signal voltage in bypass valve lift sensor circuit is abnormally low.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related • State of bypass valve lift sensor signal can be checked with real-time monitoring mode.
information (Code: 18201 BPS valve pos sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA1631].
state

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Failure code [CA1633] KOMNET datalink timeout error 1

Action code Failure code KOMNET datalink timeout error
Trouble
CALL E03 CA1633 (Engine controller system)
Contents of • Trouble occurred in KOMNET (CAN) communication circuit between engine controller and machine
trouble monitor, transmission controller, and work equipment controller.
Action of
• Operates in default mode or maintains condition when abnormality occurs.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between CM02 (female) (8),
Resis-
ness (Disconnection in wiring (9) – EGC2 (female) (46), STC2 (female) Max. 1 z
1 tance
or defective contact in con- (32) or WEC2 (female) (32)
nector) Wiring harness between CM02 (female)
Resis-
(10) – EGC2 (female) (47), STC2 (female) Max. 1 z
tance
(22) or WEC2 (female) (22)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between CM02 (female) (8),
(9) – EGC2 (female) (46), STC2 (female)
Resis-
(32), WEC2 (female) (32), ACCN (female) Min. 1 Mz
Ground fault in wiring har- tance
(17), SRV (male) (3) or CA1 (female) (A)
2 ness (Contact with ground
and chassis ground
circuit)
Wiring harness between CM02 (female)
(10) – EGC2 (female) (47), STC2 (female)
Resis-
Possible causes (22), WEC2 (female) (22), ACCN (female) Min. 1 Mz
tance
and standard (18), SRV (male) (10) or CA1 (female) (B)
value in normal and chassis ground
state a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Wiring harness between CM02 (female) (8),
(9) – EGC2 (female) (46), STC2 (female)
(32), WEC2 (female) (32), ACCN (female) Voltage Max. 1 V
Hot short (Contact with
(17), SRV (male) (3) or CA1 (female) (A)
3 ground circuit) in wiring har-
and chassis ground
ness
Wiring harness between CM02 (female)
(10) – EGC2 (female) (47), STC2 (female)
(22), WEC2 (female) (22), ACCN (female) Voltage Max. 1 V
(18), SRV (male) (10) or CA1 (female) (B)
and chassis ground
Prepare with starting switch OFF, then carry out troubleshooting
Defective CAN terminal without turning starting switch ON.
4 resistance (Internal discon-
CA1 (male) Resistance
nection or short circuit)
Between (A) – (B) Approx. 120 z
If causes 1 – 4 are not detected, engine controller may be defec-
5 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [CA1642] EGR inlet press sens low error 1

Action code Failure code EGR inlet press sens low error
Trouble
E01 CA1642 (Engine controller system)
Contents of
• Signal voltage in EGR inlet pressure sensor circuit is abnormally low.
trouble
Action of • Sets EGR inlet pressure to default value (102 kPa {1.04 kg/cm2}) and continues operation.
controller • Limits engine output and continues operation.
Problem that
appears on • Engine output drops.
machine
Related • State of EGR valve inlet pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 18001 EGR in press sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA1653].
state

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Failure code [CA1653] EGR inlet press sens high error 1

Action code Failure code EGR inlet press sens high error
Trouble
E01 CA1653 (Engine controller system)
Contents of
• Signal voltage in EGR inlet pressure sensor circuit is abnormally high.
trouble
Action of • Sets EGR inlet pressure to default value (102 kPa {1.04 kg/cm2}) and continues operation.
controller • Limits engine output and continues operation.
Problem that
appears on • Engine output drops.
machine
Related • State of EGR valve inlet pressure sensor signal can be checked with real-time monitoring mode.
information (Code: 18001 EGR in press sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
PEVA Voltage
Defective EGR inlet pressure
2 Between (1) – (2) Power supply 4.75 – 5.25 V
sensor (Internal trouble)
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (37) – PEVA (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(47) – PEVA (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Max. 1 z
(20) – PEVA (female) (3) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes
ing without turning starting switch ON.
and standard
value in normal Wiring harness between EGC1 (female) (37) Resis-
Ground fault in wiring har- Min. 1 Mz
state – PEVA (female) (1) and chassis ground tance
4 ness (Contact with ground
circuit) Wiring harness between EGC1 (female) (47) Resis-
Min. 1 Mz
– PEVA (female) (2) and chassis ground tance
Wiring harness between EGC1 (female) (20) Resis-
Min. 1 Mz
– PEVA (female) (3) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – PEVA (female) (1) and between Min. 1 Mz
tance
Short circuit in wiring har- EGC1 (female) (47) – PEVA (female) (2)
5 ness (with another wiring Wiring harness between EGC1 (female)
harness) Resis-
(37) – PEVA (female) (1) and between Min. 1 Mz
tance
EGC1 (female) (20) – PEVA (female) (3)
Wiring harness between EGC1 (female)
Resis-
(47) – PEVA (female) (2) and between Min. 1 Mz
tance
EGC1 (female) (20) – PEVA (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
6 Defective engine controller
EGC1 Voltage
Between (37) – (47) 4.75 – 5.25 V

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Circuit diagram related

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Failure code [CA2185] Throt sens sup volt high error 1

Action code Failure code Throt sens sup volt high error
Trouble
CALL E03 CA2185 (Engine controller system)
Contents of
• Signal voltage in throttle sensor power supply (5 V) circuit is abnormally high.
trouble
Action of
• Sets throttle position with signal of fuel control dial and continues operation.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Disconnect devices
Defective fuel control dial at right in order. If
1 "E" of failure code
(Internal trouble) Decelerator pedal
disappears when a DCL connector
potentiometer
device is discon-
nected, that device
has trouble in it.
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC2 (female) Resis-
2 Max. 1 z
or defective contact in con- (22) – DCL (female) (B) tance
nector) Wiring harness between EGC2 (female) Resis-
Possible causes
Max. 1 z
and standard (23) – DCL (female) (C) tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between EGC2 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(22) – DCL (female) (B) and chassis ground tance
circuit)
Wiring harness between EGC2 (female) Resis-
Min. 1 Mz
(23) – DCL (female) (C) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
4 ness (with another wiring Wiring harness between EGC2 (female)
harness) Resis-
(22) – DCL (female) (B) and between EGC2 Min. 1 Mz
tance
(female) (23) – DCL (female) (C)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective engine controller
EGC2 Voltage
Between (22) – (23) 4.75 – 5.25 V

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Circuit diagram related

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Failure code [CA2186] Throt sens sup volt low error 1

Action code Failure code Throt sens sup volt low error
Trouble
CALL E03 CA2186 (Engine controller system)
Contents of
• Signal voltage in throttle sensor power supply (5 V) circuit of engine controller is abnormally low.
trouble
Action of
• Sets throttle position with signal of fuel control dial and continues operation.
controller
Problem that
appears on
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA2185].
state

Failure code [CA2249] Rail press very low error 1

Action code Failure code Rail press very low error
Trouble
CALL E03 CA2249 (Engine controller system)
Contents of
• Very low pressure error (level 2) occurred in supply pump.
trouble
Action of
• Limits common rail pressure.
controller
Problem that
appears on • Engine output drops.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA559].
state

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Failure code [CA2271] EGR valve pos sens high error 1

Action code Failure code EGR valve pos sens high error
Trouble
CALL E03 CA2271 (Engine controller system)
Contents of
• Signal voltage in EGR valve lift sensor circuit is abnormally high.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related • State of EGR valve lift sensor signal can be checked with real-time monitoring mode.
information (Code: 18101 EGR valve pos sens volt)

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If code [CA187] or [CA227] is indicated, carry out troubleshooting
1
ply for it first.
a Prepare with starting switch OFF, then turn starting switch ON
or start engine and carry out troubleshooting.
SEGR Voltage
Defective EGR valve lift sen-
2 Between (1) – (2) Power supply 4.75 – 5.25 V
sor (Internal trouble)
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Disconnection in wiring har- Wiring harness between EGC1 (female) Resis-

Max. 1 z
ness (Disconnection in wiring (37) – SEGR (female) (1) tance
3
or defective contact in con- Wiring harness between EGC1 (female) Resis-
nector) Max. 1 z
(47) – SEGR (female) (2) tance
Wiring harness between EGC1 (female) Resis-
Max. 1 z
(19) – SEGR (female) (3), (4) tance
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
value in normal Wiring harness between EGC1 (female)
state Resis-
(37) – SEGR (female) (1) and chassis Min. 1 Mz
ground tance
Ground fault in wiring har-
4 ness (Contact with ground Wiring harness between EGC1 (female)
circuit) Resis-
(47) – SEGR (female) (2) and chassis Min. 1 Mz
ground tance

Wiring harness between EGC1 (female)

Resis-
(19) – SEGR (female) (3), (4) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between EGC1 (female)
Resis-
(37) – SEGR (female) (1) and between Min. 1 Mz
tance
EGC1 (female) (47) – SEGR (female) (2)
Short circuit in wiring har- Wiring harness between EGC1 (female)
5 ness (with another wiring (37) – SEGR (female) (1) and between Resis-
harness) Min. 1 Mz
EGC1 (female) (19) – SEGR (female) (3), tance
(4)
Wiring harness between EGC1 (female)
(47) – SEGR (female) (2) and between Resis-
Min. 1 Mz
EGC1 (female) (19) – SEGR (female) (3), tance
(4)

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40 Troubleshooting SEN01657-00

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes a Prepare with starting switch OFF, then turn starting switch ON
and standard or start engine and carry out troubleshooting.
value in normal 6 Defective engine controller
state EGC1 Voltage
Between (37) – (47) 4.75 – 5.25 V

Circuit diagram related

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Failure code [CA2272] EGR valve pos sens low error 1

Action code Failure code EGR valve pos sens low error
Trouble
CALL E03 CA2272 (Engine controller system)
Contents of
• Signal voltage in EGR valve lift sensor circuit is abnormally low.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related • State of EGR valve lift sensor signal can be checked with real-time monitoring mode.
information (Code: 18101 EGR valve pos sens volt)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure code [CA2271].
state

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Failure code [CA2351] EGR valve sol current high error 1

Action code Failure code EGR valve sol current high error
Trouble
CALL E03 CA2351 (Engine controller system)
Contents of
• There is short circuit in EGR valve solenoid drive circuit.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective EGR valve sole- ing without turning starting switch ON.
1
noid (Internal trouble) EGR (male) Resistance
Between (1) – (2) 10 – 21 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC1 (female) Resis-
2 Max. 1 z
or defective contact in con- (22) – EGR (female) (1) tance
nector) Wiring harness between EGC1 (female) Resis-
Max. 1 z
(11) – EGR (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Possible causes Wiring harness between EGC1 (female)

Ground fault in wiring har- Resis-
and standard (22) – EGR (female) (1) and chassis Min. 1 Mz
3 ness (Contact with ground tance
value in normal ground
circuit)
state Wiring harness between EGC1 (female)
Resis-
(11) – EGR (female) (2) and chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Wiring harness between EGC1 (female)
Hot short (Short circuit with (22) – EGR (female) (1) and chassis Voltage Max. 1 V
4
24V circuit) in wiring harness ground
Wiring harness between EGC1 (female)
(11) – EGR (female) (2) and chassis Voltage Max. 1 V
ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
5 Defective engine controller
EGC1 (female) Resistance
Between (22) – (11) 10 – 21 z

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Failure code [CA2352] EGR valve sol current low error 1

Action code Failure code EGR valve sol current low error
Trouble
CALL E03 CA2352 (Engine controller system)
Contents of
• There is disconnection in EGR valve solenoid drive circuit.
trouble
Action of • Limits engine output and continues operation.
controller • Closes EGR valve and bypass valve.
Problem that
appears on • Engine output drops.
machine
Related
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting failure code [CA2351].
state

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Failure code [CA2555] Grid htr relay volt low error 1

Action code Failure code Grid htr relay volt low error
Trouble
E01 CA2555 (Engine controller system)
Contents of
• There is disconnection in intake air heater relay circuit.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine does not start easily at low temperature.
machine
Related • Engine coolant temperature can be checked with real-time monitoring mode.
information (Code: 04104 Coolant temperature)

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting failure code [CA2556].
state

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Failure code [CA2556] Grid htr relay volt high error 1

Action code Failure code Grid htr relay volt high error
Trouble
E01 CA2556 (Engine controller system)
Contents of
• There is short circuit in intake air heater relay.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine does not start easily at low temperature.
machine
• Engine controller has automatic preheating function, which is turned ON when engine coolant tem-
Related perature is below -5 °C (for up to 30 seconds).
information • Engine coolant temperature can be checked with real-time monitoring mode.
(Code: 04104 Coolant temperature)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective intake air heater ing without turning starting switch ON.
1
relay (Internal trouble) PHR (male) Resistance
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between EGC2 (female) Resis-
2 Max. 1 z
Possible causes or defective contact in con- (40) – PHR (female) (1) tance
and standard nector) Wiring harness between PHR (female) (2) – Resis-
Max. 1 z
value in normal chassis ground (GND03) tance
state a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground
circuit) Wiring harness between EGC2 (female) Resis-
Min. 1 Mz
(40) – PHR (female) (1) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
4 Defective engine controller EGC2 Coolant temperature Voltage
Between (40) – -5 °C or higher Max. 1 V
chassis ground Below -5 °C 20 – 30 V

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Failure code [D110KA] Battery relay holding disconnection 1

Action code Failure code Battery relay holding disconnection
Trouble
– D110KA (Steering controller system)
Contents of
• Turns signal to battery relay holding circuit, no current flows.
trouble
Action of
• Turns signal to battery relay holding circuit OFF.
controller
Problem that
appears on • Problem may occur in writing data into ROM (non-volatile memory) of each controller.
machine
• State of battery relay holding circuit signal can be checked with real-time monitoring mode.
Related
(Code: 60600 BR hold relay)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective battery relay (Inter- ing without turning starting switch ON.
1
nal disconnection) Battery relay Continuity
Between terminals SW – BRE There is continuity
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
2 Max. 1 z
Possible causes or defective contact in con- (4) – terminal SW tance
and standard nector) Wiring harness between terminal BRE and Resis-
value in normal Max. 1 z
chassis ground tance
state
a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground Wiring harness between STCN3 (female)
circuit) Resis-
(4) – terminal SW, terminal 260 or circuit Min. 1Mz
tance
branch end and chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
4 Defective steering controller
STCN3 Continuity
Between (4) – chassis ground Continue

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Failure code [D110KB] Battery relay drive short circuit 1

Action code Failure code Battery relay drive short circuit
Trouble
– D110KB (Steering controller system)
Contents of
• When signal was output to battery relay circuit, abnormal current flowed.
trouble
Action of
• Turns signal to battery relay holding circuit OFF.
controller
Problem that
appears on • Problem may occur in writing data into ROM (non-volatile memory) of each controller.
machine
• State of battery relay holding circuit signal can be checked with real-time monitoring mode.
Related
(Code: 60600 BR hold relay)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective battery relay (Inter- ing without turning starting switch ON.
1
nal short circuit) Battery relay Continuity/Resistance
Between terminals SW – BRE There is continuity
a Prepare with starting switch OFF, then turn starting switch ON
Possible causes
and carry out troubleshooting.
and standard Hot short (Short circuit with
2
value in normal 24V circuit) in wiring harness Wiring harness between STCN3 (female)
state (4) – terminal SW, terminal 260 or circuit Voltage Max. 1 V
branch end and chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
3 Defective steering controller STCN3 Starting switch Voltage
Between (4) –
ON 10 – 20 V
chassis ground

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Failure code [D130KA] Neutral safety relay disconnection 1

Action code Failure code Neutral safety relay disconnection
Trouble
E02 D130KA (Transmission controller system)
Contents of
• Neutral safety relay circuit voltage does not match controller output state.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Stops ground output to neutral safety relay circuit.
Problem that
appears on • Engine does not start.
machine
• Output state (voltage) to neutral safety relay can be checked in real-time monitoring mode.
(Code 50900: Neutral safety relay drive voltage)
Related
• Method of reproducing failure code: Turn starting switch ON (+ Operate parking brake lever).
information
• This failure code detects abnormality in primary side (coil side) of neutral safety relay, but not in sec-
ondary side (contact side)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective neutral safety relay ing without turning starting switch ON.
1
(Internal disconnection) NSF (male) Resistance
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective disconnection in ing without turning starting switch ON.
wiring harness (Disconnec- Wiring harness between TMCN2 (female) Resis-
2 Max. 1 z
tion in wiring or defective (8) – NSF (female) (2) tance
contact in connector) Wiring harness between NSF (female) (1) – Resis-
Max. 1 z
Possible causes terminal 270 tance
and standard a Prepare with starting switch OFF, then carry out troubleshoot-
value in normal ing without turning starting switch ON.
state
Short circuit of wiring harness between
Short circuit with chassis Resis-
TMCN2 (female) (8) – NSF (female) (2) with Min. 1 Mz
3 ground in wiring harness tance
chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between NSF
Resis-
(female) 1 – terminal 270 with chassis Min. 1 Mz
tance
ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective transmission con- TMCN2 Parking brake lever Voltage
4
troller
Between (8) – Lock position Max. 1 V
chassis ground Free position 20 – 30 V

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Circuit diagram related

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Failure code [D130KB] Neutral safety relay short circuit 1

Action code Failure code Neutral safety relay short circuit
Trouble
E02 D130KB (Transmission controller system)
Contents of
• Abnormal current flowed in neutral safety relay circuit at the time of output.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Stops ground output to neutral safety relay circuit.
Problem that
appears on • Engine does not start.
machine
• Output state (voltage) to neutral safety relay can be checked in real-time monitoring mode.
(Code 50900: Neutral safety relay drive voltage)
Related • Method of reproducing failure code: Turn starting switch ON and operate parking brake lever (Free
information position).
• This failure code detects abnormality in primary side (coil side) of neutral safety relay, but not in sec-
ondary side (contact side)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective neutral safety relay ing without turning starting switch ON.
1
(Internal short circuit) NSF (male) Resistance
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then turn starting switch ON
Possible causes and carry out troubleshooting.
Hot short circuit in wiring har-
and standard
2 ness Short circuit of wiring harness between
value in normal
(Contact with 24V circuit) TMCN2 (female) (8) – NSF (female) (2) with Voltage Max. 1 V
state
chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective transmission con- TMCN2 Parking brake lever Voltage
3
troller
Between (8) – Lock position Max. 1 V
chassis ground Free position 20 – 30 V

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Circuit diagram related

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Failure code [D161KA] Back-up alarm relay disconnection 1

Action code Failure code Back-up alarm relay disconnection
Trouble
E01 D161KA (Transmission controller system)
Contents of
• Backup alarm relay circuit voltage does not match controller output state.
trouble
Action of
• Turns output of back-up alarm relay circuit OFF.
controller
Problem that
appears on • Back-up alarm does not sound
machine
• Output state (voltage) to back-up alarm relay circuit can be checked with real-time monitoring
mode. (Code: 70400 Back alarm relay)
Related
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (R: Reverse).
information
• This failure code detects abnormality on primary side (coil side) of back-up alarm relay but does not
detect abnormality on secondary side (contact side).

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective fuse (FS22) If fuse is broken, circuit probably has ground fault (See cause 4).
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective back-up alarm ing without turning starting switch ON.
2
relay (Internal disconnection) BKAL (male) Resistance
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between TMCN2 (female) Resis-
3 Max. 1 z
or defective contact in con- (18) – BKAL (female) (2) tance
nector) Wiring harness between BKAL (female) (1), Resis-
Possible causes Max. 1 z
(3) – FS22 (1) tance
and standard
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Ground fault in wiring har- Wiring harness between TMCN2 (female)
Resis-
4 ness (Contact with ground (18) – BKAL (female) (2) or circuit branch Min. 1 Mz
tance
circuit) end and chassis ground
Wiring harness between BKAL (female) (1), Resis-
Min. 1 Mz
(3) – FS22 (1) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective transmission con- PCCS lever
5 TMCN2 Voltage
troller (Directional)
Between (18) – N (Neutral) 20 – 30 V
chassis ground R (Reverse) Max. 1 V

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Failure code [D161KB] Back-up alarm relay short circuit 1

Action code Failure code Back-up alarm relay short circuit
Trouble
E01 D161KB (Transmission controller system)
Contents of
• When circuit of back-up alarm relay was disconnected, abnormal current flowed.
trouble
Action of
• Turns output of back-up alarm relay circuit OFF.
controller
Problem that
appears on • Back-up alarm does not sound.
machine
• Output state (voltage) to back-up alarm relay circuit can be checked with real-time monitoring
mode. (Code: 70400 Back alarm relay)
Related
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (R: Reverse)
information
• This failure code detects abnormality on primary side (coil side) of back-up alarm relay but does not
detect abnormality on secondary side (contact side).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective back-up alarm ing without turning starting switch ON.
1
relay (Internal short circuit) BKAL (male) Resistance
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then turn starting switch ON
Possible causes and carry out troubleshooting.
Hot short (Short circuit with
and standard 2
24V circuit) in wiring harness Wiring harness between TMCN2 (female)
value in normal (18) – BKAL (female) (2) or circuit branch Voltage Max. 1 V
state end and chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective transmission con- PCCS lever
3 TMCN2 Voltage
troller (Directional)
Between (18) – N (Neutral) 20 – 30 V
chassis ground R (Reverse) Max. 1 V

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Failure code [D190KA] Engine controller ACC signal cut relay 1

Action code Failure code Engine controller ACC signal cut relay
Trouble
– D190KA (Steering controller system)
Contents of
• Engine controller ACC signal cut relay circuit voltage does not match controller output state.
trouble
Action of
• Stops outputting signal to engine controller ACC signal cut relay.
controller
Problem that
appears on • Engine stop function of steering controller does not work.
machine
• Signal state of engine controller ACC signal cut relay circuit can be checked in real-time monitoring
mode. (Code: 60500 ENG hold relay)
Related
• Method of reproducing failure code: Turn starting switch ON.
information
• This failure code detects abnormality on primary side (coil side) of ACC signal drive relay but does
not detect abnormality on secondary side (contact side).

Cause Standard value in normal state/Remarks on troubleshooting

1 Defective fuse FS3-1 If fuse is broken, circuit probably has ground fault etc.
a Prepare with starting switch OFF, then carry out troubleshoot-
Defective engine controller ing without turning starting switch ON.
2 ACC signal cut relay (Internal
ACT (male) Resistance
disconnection)
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between STCN2 (female) Resis-
3 Max. 1 z
or defective contact in con- (8) – ACT (female) (2) tance
Possible causes nector)
and standard Wiring harness between ACT (female) (1) – Resis-
Max. 1 z
value in normal KEY (female) (1) tance
state a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between STCN2 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(8) – ACT (female) (2) and chassis ground tance
circuit)
Wiring harness between ACT (female) (1) – Resis-
Min. 1 Mz
KEY (female) (1) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
5 Defective Steering controller STCN2 (female) Starting switch Voltage
Between (8) –
ON Max. 1 V
chassis ground

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Failure code [D190KB] Engine controller ACC signal cut relay short 1
Action code Failure code Engine controller ACC signal cut relay short
Trouble
– D190KB (Steering controller system)
Contents of • When ground circuit of engine controller ACC signal cut relay was disconnected, abnormal current
trouble flowed.
Action of
• Turns output of engine controller ACC signal cut relay circuit OFF.
controller
Problem that
appears on • Engine stop function of steering controller does not work.
machine
• State of engine controller ACC signal cut relay circuit signal can be checked with real-time monitor-
ing mode. (Code: 60500 ENG hold relay)
Related
• Method of reproducing failure code: Turn starting switch ON.
information
• This failure code detects abnormality on primary side (coil side) of ACC signal drive relay but does
not detect abnormality on secondary side (contact side).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective engine controller ing without turning starting switch ON.
1 ACC signal cut relay (Internal
ACT (male) Resistance
short circuit)
Between (1) – (2) 200 – 400 z
Possible causes a Prepare with starting switch OFF, then turn starting switch ON
and standard Hot short (Contact with 24V and carry out troubleshooting.
value in normal 2
circuit) in wiring harness Wiring harness between STCN2 (female) Resis-
state Max. 1 V
(8) – ACT (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
3 Defective steering controller STCN2 (female) Starting switch Voltage
Between (8) – chas-
ON Max. 1 V
sis ground

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Failure code [D811KR] KOMTRAX controller CAN defective

communication 1
Action code Failure code KOMTRAX controller CAN defective communication
Trouble
– D811KR (Steering controller system)
Contents of
• Steering controller cannot recognize KOMTRAX controller in CAN communication circuit.
trouble
Action of
• None in particular
controller
Problem that
appears on • KOMTRAX LED information (Code: 20300) is not displayed in real-time monitoring mode.
machine
Related • Method of reproducing failure code: Turn starting switch ON and select code: 20300 in real-time
information monitoring mode.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32), – TMCN2
Disconnection in wiring har- Resis-
(female) (32), – EGC2 (female) (46), – CA1 Max. 1 z
ness tance
(female) (A), – CT1 (female) (A) – SRV
1 (Disconnection in wiring or
(male) (3) – KOM1 (female) (8)
defective contact in connec-
tor) Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22), – TMCN2
Resis-
(female) (22) – EGC2 (female) (47) – CA1 Max. 1 z
tance
(female) (B) – CT1 (female) (B) – SRV
(male) (10) – KOM1 (female) (7)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46), Resis-
Min. 1 Mz
Possible causes – CA1 (female) (A), – CT1 (female) (A) – tance
Short circuit with chassis
and standard SRV (male) (3) – KOM1 (female) (8) with
2 ground in wiring harness
value in normal chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22), – EGC2 (female) (47) Resis-
Min. 1 Mz
– CA1 (female) (B), – CT1 (female) (B) – tance
SRV (male) (10) – KOM1 (female) (7) with
chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46)
Voltage Max. 1 V
– CA1 (female) (A), – CT1 (female) (A) –
Hot short in wiring harness SRV (male) (3) – KOM1 (female) (8) with
3
(Contact with 24 V circuit) chassis ground
Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22) – EGC2 (female) (47)
Voltage Max. 1 V
– CA1 (female) (B), – CT1 (female) (B) –
SRV (male) (10) – KOM1 (female) (7) with
chassis ground

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Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Defective CAN terminal ing without turning starting switch ON.
4
and standard resistance CA1 (male), CT1 (male) Resistance
value in normal Between (A) – (B) 100 – 140 z
state
If causes 1 – 4 are not detected, KOMTRAX controller or steering
Defective KOMTRAX con-
5 controller may be defective. (Since trouble is in system, trouble-
troller or steering controller
shooting cannot be carried out.)

Circuit diagram related

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Failure code [DAFRKR] Machine monitor CAN communication defective

communication 1
Action code Failure code Machine monitor CAN communication defective communication
Trouble
CALL E03 DAFRKR (Machine monitor system)
Contents of
• Machine monitor cannot recognize steering controller in CAN communication circuit.
trouble
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Limits operations of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, gear speed is limited to F1 and R1.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32) – TMCN2
Resis-
Disconnection in wiring har- (female) (32) – EGC2 (female) (46) – CA1 Max. 1 z
tance
ness (Disconnection in wiring (female) (A) – CT1 (female) (A) – SRV
1
or defective contact in con- (male) (3) – KOM1 (female) (8)
nector)
Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22) – TMCN2
Resis-
(female) (22) – EGC2 (female) (47) – CA1 Max. 1 z
tance
(female) (B) – CT1 (female) (B) – SRV
(male) (10) – KOM1 (female) (7)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32) – TMCN2
(female) (32) – EGC2 (female) (46) – CA1 Resis-
Min. 1 Mz
Possible causes (female) (A) – CT1 (female) (A) – SRV tance
Ground fault in wiring har-
and standard (male) (3) – KOM1 (female) (8) with chassis
2 ness (Contact with ground
value in normal ground
circuit)
state Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22) – TMCN2
(female) (22) – EGC2 (female) (47) – CA1 Resis-
Min. 1 Mz
(female) (B) – CT1 (female) (B) – SRV tance
(male) (10) – KOM1 (female) (7) with chas-
sis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32) – TMCN2
(female) (32) – EGC2 (female) (46) – CA1
Voltage Max. 1 V
(female) (A) – CT1 (female) (A) – SRV
Hot short (Contact with 24V (male) (3) – KOM1 (female) (8) with chassis
3
circuit) in wiring harness ground
Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22) – TMCN2
(female) (22) – EGC2 (female) (47) – CA1
Voltage Max. 1 V
(female) (B) – CT1 (female) (B) – SRV
(male) (10) – KOM1 (female) (7) with chas-
sis ground

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Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ing without turning starting switch ON.
Defective CAN terminal
and standard 4
resistor CA1 (male), CT1 (male) Resistance
value in normal
Between (A) – (B) 100 – 140 z
state
If causes 1 – 4 are not detected, steering controller or transmission
Defective transmission con-
5 controller may be defective. (Since trouble is in system, trouble-
troller or steering controller
shooting cannot be carried out.)

Circuit diagram related

D275AX-5E0 57
SEN01657-00 40 Troubleshooting

D275AX-5E0 Bulldozer
Form No. SEN01657-00

58 D275AX-5E0
 SEN01658-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Troubleshooting by failure and error
codes, Part 4
Failure code [DAQ0KT] Transmission controller internal abnormality ............................................................ 3
Failure code [DAQ1KK] Transmission controller main source voltage reduction............................................ 4
Failure code [DAQ2KK] Transmission controller load voltage reduction ........................................................ 6
Failure code [DAQ5KK] Transmission controller sensor 5 V power source (1) power supply source voltage
reduction .................................................................................................................................................. 8
Failure code [DAQ6KK] Transmission controller sensor 24 V power supply source voltage reduction ........ 10
Failure code [DAQ7KK] Transmission controller sensor 5 V power supply source (2) power source voltage
reduction .................................................................................................................................................11
Failure code [DAQ9KQ] Transmission controller type collation (Type select signal inconsistency).............. 12
Failure code [DAQRKR] Transmission controller CAN defective communication (Abnormality in objective
component system) ............................................................................................................................... 14
Failure code [DAQSKR] Transmission controller S-NET defective communication (Abnormality in objective
component system) ............................................................................................................................... 16
Failure code [DB2RKR] Engine controller CAN defective communication ................................................... 18

D275AX-5E0 1
SEN01658-00 40 Troubleshooting

Failure code [DB30KT] Steering controller abnormality in controller............................................................. 20

Failure code [DB31KK] Steering controller main power supply source voltage reduction ............................ 22
Failure code [DB32KK] Load power source of steering controller power source voltage drop ..................... 24
Failure code [DB35KK] Steering controller sensor 5 V power source (1) power source voltage drop .......... 26
Failure code [DB36KK] Steering controller sensor 24 V power supply source voltage reduction ................. 28
Failure code [DB37KK] Steering controller sensor 5 V power source (2) power source voltage drop .......... 30
Failure code [DB39KQ] Steering controller type collation (Type select signal inconsistency)....................... 32
Failure code [DB3RKR] Steering controller CAN defective communication (Abnormality in objective compo-
nent system) .......................................................................................................................................... 34
Failure code [DB3SKR] Steering controller S-NET defective communication (Abnormality in objective com-
ponent system) ...................................................................................................................................... 36
Failure code [DD12KA] Shift up switch disconnection .................................................................................. 38
Failure code [DD12KB] Shift up switch short circuit...................................................................................... 40
Failure code [DD13KA] Shift down switch disconnection.............................................................................. 42
Failure code [DD13KB] Shift down switch short circuit ................................................................................. 44
Failure code [DD14KA] Parking brake lever switch disconnection ............................................................... 46
Failure code [DD14KB] Parking brake lever switch short circuit ................................................................... 48
Failure code [DDB9L4] Reverse switch disagreement.................................................................................. 50
Failure code [DDK3L4] Forward switch disagreement.................................................................................. 51
Failure code [DDK5KA] Gearshift switch disconnection ............................................................................... 52
Failure code [DDK5KB] Gearshift switch short circuit ................................................................................... 53
Failure code [DDN7KA] Blade pitch switch disconnection ............................................................................ 54
Failure code [DDN7KB] Blade pitch switch short circuit................................................................................ 56
Failure code [DDN9KA] Blade tilt switch disconnection ................................................................................ 58
Failure code [DDN9KB] Blade tilt switch short circuit.................................................................................... 60
Failure code [DDNBLD] Ripper lift raise oil pressure switch is kept ON for long time .................................. 62
Failure code [DDNCLD] Ripper lift lower oil pressure switch is kept ON for long time ................................. 63
Failure code [DDNDLD] Ripper lift tilt-in oil pressure switch is kept ON for long time .................................. 64
Failure code [DDQ2KA] Parking brake lever switch disconnection............................................................... 66
Failure code [DDQ2KB] Parking brake lever switch short circuit .................................................................. 68
Failure code [DDQ2L4] Parking brake lever switch disagreement................................................................ 70
Failure code [DDT5KA] Neutral switch disconnection................................................................................... 71
Failure code [DDT5KB] Neutral switch short circuit ...................................................................................... 72
Failure code [DDT5KQ] Lever specification selection (Model selection signal disagreement) ..................... 73
Failure code [DGS1KX] Hydraulic oil temperature sensor input signal is out of normal range ..................... 74

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40 Troubleshooting SEN01658-00

Failure code [DAQ0KT] Transmission controller internal abnormality 1

Action code Failure code Transmission controller internal abnormality
Trouble
E01 DAQ0KT (Transmission controller system)
Contents of
• Information of ROM (nonvolatile storage) of transmission controller is not normal.
trouble
Action of
• Sets default internal adjustment value.
controller
Problem that
appears on • Gear shift feeling of transmission may become worse.
machine
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard Troubleshooting cannot be carried out since it is internal defect.
value in normal Defective transmission con-
1 (It is no problem even if you use controller unless no visible prob-
state troller
lem appears on machine.)

D275AX-5E0 3
SEN01658-00 40 Troubleshooting

Failure code [DAQ1KK] Transmission controller main source voltage

reduction 1
Action code Failure code Transmission controller main source voltage reduction
Trouble
CALL E04 DAQ1KK (Transmission controller system)
Contents of
• Source voltage of transmission controller is below 17 V.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
• Machine monitor may not display normally.
Problem that
• Relays and solenoids cannot operate, not allowing system operate normally.
appears on
• Once machine is stopped, engine speed is limited to medium (half).
machine
• Once machine is stopped, it cannot travel any more.
• Charge level (voltage) of battery can be checked in real-time monitoring mode.
Related
(Code 03200: Battery voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective circuit breaker If circuit breaker (30 A) is tripped, circuit probably has short circuit
1
(CB30) (30A) with chassis ground.
If fuse FS12-2 is tripped, circuit probably has short circuit with
2 Defective fuse FS12-2
chassis ground.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN3 (female) Resis-
ness Max. 1 z
(1), (11) – FS12-2 tance
3 (Disconnection in wiring or
defective contact in connec- Wiring harness between FS11 – CB105 – Resis-
Max. 1 z
tor) battery relay terminal BRB tance
Possible causes Wiring harness between TMCN3 (female) Resis-
Max. 1 z
and standard (21), (31), (32), (33) – chassis ground tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
TMCN3 (female) (1), (11) – FS12-2 with Min. 1 Mz
4 ground in wiring harness tance
chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between
Resis-
FS11 – CB105 – battery relay terminal BRB Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective transmission con-
5 TMCN3 Voltage
troller
Between (1), (11) – (21), (31),
20 – 30 V
(32), (33)

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Circuit diagram related

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SEN01658-00 40 Troubleshooting

Failure code [DAQ2KK] Transmission controller load voltage reduction1

Action code Failure code Transmission controller load voltage reduction
Trouble
CALL E04 DAQ2KK (Transmission controller system)
Contents of
• Source voltage of transmission controller is below 17 V.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
• Machine monitor may not display normally.
Problem that
• Relays and solenoids cannot operate, not allowing system operate normally.
appears on
• Once machine is stopped, engine speed is limited to medium (half).
machine
• Once machine is stopped, it cannot travel any more.
• Charge level (voltage) of battery can be checked in real-time monitoring mode.
Related
(Code 03200: Battery voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective circuit breaker If circuit breaker (20 A) is tripped, circuit probably has short circuit
1
(CB3) (20 A) with chassis ground.
Defective circuit breaker If circuit breaker (105 A) is tripped, circuit probably has short circuit
2
(CB105) (105 A) with chassis ground.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN3 (female) Resis-
ness Max. 1 z
(2), (12), (22) – CB3 (2) tance
3 (Disconnection in wiring or
defective contact in connec- Wiring harness between CB3 (1) – CB105 – Resis-
Max. 1 z
tor) battery relay terminal BRC tance
Possible causes Wiring harness between TMCN3 (female) Resis-
Max. 1 z
and standard (21), (31), (32), (33) – chassis ground tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
TMCN3 (female) (2), (12), (22) – CB3 (2) Min. 1 Mz
4 ground in wiring harness tance
with chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between CB3
Resis-
(1) – CB105 – battery relay terminal BRC Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Defective transmission con-
5 TMCN3 Voltage
troller
Between (2), (12), (22) – (21),
20 – 30 V
(31), (32), (33)

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40 Troubleshooting SEN01658-00

Circuit diagram related

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SEN01658-00 40 Troubleshooting

Failure code [DAQ5KK] Transmission controller sensor 5 V power

source (1) power supply source voltage reduction 1
Action code Failure code Transmission controller sensor 5 V power soruce (1) power supply
Trouble source voltage reduction
CALL E03 DAQ5KK (Transmission controller system)
Contents of • Voltage of 5V power source (1) circuit of transmission controller sensor is below 4.5V or above 5.5V.
trouble • Abnormal current flowed in 5V power source circuit of transmission controller sensor.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops output to 5V power source circuit if abnormal voltage flows
controller
• Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 an R1.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective forward-reverse TL2 (male) Resistance
1 potentiometer (Internal short
circuit) Between (4) – (1) 3.2 kz ± 20%
Sensor Between (4) –
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes
2 ground in wiring harness Short circuit of wiring harness between
and standard Resis-
(Contact with ground circuit) TMCN1 (female) (22) – TL2 (female) (4) Min. 1 Mz
value in normal tance
state with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
Hot short circuit in wiring har- and carry out troubleshooting.
3 ness (Contact with 24V cir- Short circuit of wiring harness between
cuit) TMCN1 (female) (22) – TL2 (female) (4) Voltage Max. 1 V
with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
Defective transmission con- and carry out troubleshooting.
4
troller TMCN1 Voltage
Between (22) – (21) 4.5 – 5.5 V

8 D275AX-5E0
40 Troubleshooting SEN01658-00

Circuit diagram related

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SEN01658-00 40 Troubleshooting

Failure code [DAQ6KK] Transmission controller sensor 24 V power

supply source voltage reduction 1
Action code Failure code Transmission controller sensor 24 V power supply source voltage
Trouble
E01 DAQ6KK reduction (Transmission controller system)
Contents of • Voltage of 24 V power supply circuit of transmission controller sensor is below 12 V or above 30 V.
trouble • Abnormal current flowed in 24 V power supply circuit of transmission controller sensor.
Action of
• Stops output to 24 V power supply circuit if abnormal voltage flows
controller
Problem that
appears on • None in particular
machine
Related • Method of reproducing failure code: Turn starting switch ON. Since this power supply is not used,
information no wiring is made.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes a Prepare with starting switch OFF, then turn starting switch ON
and standard and carry out troubleshooting.
value in normal Defective transmission con-
1
state troller TMCN1 Voltage
(16) – (21) 20 – 30 V

Circuit diagram related

10 D275AX-5E0
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Failure code [DAQ7KK] Transmission controller sensor 5 V power

supply source (2) power source voltage reduction 1
Action code Failure code Transmission controller sensor 5 V power supply source (2) power
Trouble
CALL E03 DAQ7KK source voltage reduction (Transmission controller system)
• Voltage of 5 V power source (2) circuit of transmission controller sensor is below 4.5 V or above 5.5
Contents of
V.
trouble
• Abnormal current flowed in 5 V power source circuit of transmission controller sensor.
Action of
• Stops output of 5 V power source (2) circuit if abnormal voltage has flowed.
controller
Problem that
appears on • System may not operate normally.
machine
Related
• Method of reproducing failure code: turn ON the starting switch.
information

Cause Standard value in normal state/Remarks on troubleshooting

If service code lights up steadily (reset display) when
Defective work equipment oil
right connector is disconnected, the defect is internal. HHP
1 pressure sensor
a Disconnect connector with starting switch OFF and connector
(Internal short circuit)
turn the switch ON to diagnose.
a Prepare with starting switch OFF and diagnose with starting
switch still OFF.
Defective harness grounding
2
(Contact with ground circuit) Between ground and wiring harness Resis-
Possible causes between TMCN3 (female) (34) – HHP Min. 1 Mz
tance
and standard (female) (B)
value in normal a Prepare with starting switch OFF and diagnose with starting
state switch ON.
Hot short of wiring harness
3 Between ground and wiring harness
(Contact with 24 V circuit)
between TMCN3 (female) (34) – HHP Voltage Max. 1 V
(female) (B)
a Prepare with starting switch OFF and diagnose with starting
switch ON.
Defective transmission con-
4 TMCN3, TMCN1 Voltage
troller
Between TMCN3 (34) –
4.5 – 5.5 V
TMCN1 (21)

Circuit diagram related

D275AX-5E0 11
SEN01658-00 40 Troubleshooting

Failure code [DAQ9KQ] Transmission controller type collation (Type

select signal inconsistency) 1
Action code Failure code Transmission controller type collation (Type select signal inconsis-
Trouble
CALL E04 DAQ9KQ tency) (Transmission controller system)
Contents of • Internal spec. setting of transmission controller is inconsistent with spec. set signal.
trouble (Transmission controller may not recognize normally)
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops all outputs to transmission controller.
controller
• Limits operation of engine, transmission, and brake.
Problem that • Machine does not operate at all.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel any more.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

It is normal if failure code lights on (reset display) after carrying out
Defective transmission con-
1 adjustment mode.
troller adjustment
• Adjustment code: 0003: Transmission controller spec.
Disconnection in wiring har- a Prepare with starting switch OFF, carry out troubleshooting
Possible causes ness without turning starting switch ON.
and standard 2 (Disconnection in wiring or
value in normal defective contact in connec- Short circuit of wiring harness between Resis-
Max. 1 z
state tor) TMCN3 (female) (10) with chassis ground tance

a Prepare with starting switch OFF, then turn starting switch ON

Defective transmission con- and carry out troubleshooting.
3
troller TMCN3 Voltage
Between (10) – chassis ground Max. 1 V

Circuit diagram related

12 D275AX-5E0
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Failure code [DAQRKR] Transmission controller CAN defective

communication (Abnormality in objective component system) 1
Action code Failure code Transmission controller CAN defective communication (Abnormal-
Trouble ity in objective component system)
CALL E03 DAQRKR (Transmission controller system)
Contents of
• Steering controller cannot recognize transmission controller in CAN communication circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32), – TMCN2
Disconnection in wiring har- Resis-
(female) (32), – EGC2 (female) (46), – CA1 Max. 1 z
ness tance
(female) (A), – CT1 (female) (A) – SRV
1 (Disconnection in wiring or
(male) (3) – KOM1 (female) (8)
defective contact in connec-
tor) Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22), – TMCN2
Resis-
(female) (22) – EGC2 (female) (47) – CA1 Max. 1 z
tance
(female) (B), – CT1 (female) (B) – SRV
(male) (10) – KOM1 (female) (7)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46), Resis-
Min. 1 Mz
Possible causes – CA1 (female) (A), – CT1 (female) (A) – tance
Short circuit with chassis
and standard SRV (male) (3) – KOM1 (female) (8) with
2 ground in wiring harness
value in normal chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22), – EGC2 (female) (47) Resis-
Min. 1 Mz
– CA1 (female) (B), – CT1 (female) (B) – tance
SRV (male) (10) – KOM1 (female) (7) with
chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46)
Voltage Max. 1 V
– CA1 (female) (A), – CT1 (female) (A) –
Hot short in wiring harness SRV (male) (3) – KOM1 (female) (8) with
3
(Contact with 24 V circuit) chassis ground
Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22) – EGC2 (female) (47)
Voltage Max. 1 V
– CA1 (female) (B), – CT1 (female) (B) –
SRV (male) (10) – KOM1 (female) (7) with
chassis ground

14 D275AX-5E0
40 Troubleshooting SEN01658-00

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Defective CAN terminal ing without turning starting switch ON.
4
and standard resistance CA1 (male), CT1 (male) Resistance
value in normal Between (A) – (B) 100 – 140 z
state
Defective transmission con- If no problem is found in causes 1 to 4, it is suspected that trans-
5 troller, defective steering mission controller, steering controller is defective. (Troubleshooting
controller cannot be carried out since it is internal defect.)

Circuit diagram related

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Failure code [DAQSKR] Transmission controller S-NET defective

communication (Abnormality in objective component system) 1
Action code Failure code Transmission controller S-NET defective communication (Abnor-
Trouble mality in objective component system)
E01 DAQSKR (Transmission controller system)
Contents of
• Transmission controller cannot recognize S-NET.
trouble
Action of
• None in particular
controller
Problem that
• Machine may not acquire switch signal of machine monitor, not allowing normal operation of sys-
appears on
tem.
machine
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness ing without turning starting switch ON.
1 (Disconnection in wiring or
defective contact in connec- Wiring harness between TMCN2 (female) Resis-
Max. 1 z
tor) (21) – S01 (female) (8) tance

a Prepare with starting switch OFF, then carry out troubleshoot-

Short circuit with chassis ing without turning starting switch ON.
2 ground in wiring harness Short circuit of wiring harness between
(Contact with ground circuit) TMCN2 (female) (21) – S01 (female) (8) Resis-
Min. 1 Mz
tance
with chassis ground
Possible causes
a Prepare with starting switch OFF, then turn starting switch ON
and standard
and carry out troubleshooting.
value in normal Hot short in wiring harness
state 3 Short circuit of wiring harness between
(Contact with 24 V circuit)
TMCN2 (female) (21) – S01 (female) (8) Voltage Max. 1 V
with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
Defective machine monitor and carry out troubleshooting.
4
(Switch module) S01 Voltage
Between (8) – chassis ground 6–9V
a Prepare with starting switch OFF, then turn starting switch ON
Defective transmission con- and carry out troubleshooting.
5
troller TMCN2 Voltage
Between (21) – (31) 6–9V

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Circuit diagram related

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Failure code [DB2RKR] Engine controller CAN defective communication1

Action code Failure code Engine controller CAN defective communication
Trouble
CALL E03 DB2RKR (Steering controller system)
Contents of
• Steering controller cannot recognize engine controller in CAN communication circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32), – TMCN2
Disconnection in wiring har- Resis-
(female) (32), – EGC2 (female) (46), – CA1 Max. 1 z
ness tance
(female) (A), – CT1 (female) (A) – SRV
1 (Disconnection in wiring or
(male) (3) – KOM1 (female) (8)
defective contact in connec-
tor) Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22), – TMCN2
Resis-
(female) (22) – EGC2 (female) (47) – CA1 Max. 1 z
tance
(female) (B), – CT1 (female) (B) – SRV
(male) (10) – KOM1 (female) (7)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46), Resis-
Min. 1 Mz
Possible causes – CA1 (female) (A), – CT1 (female) (A) – tance
Short circuit with chassis
and standard SRV (male) (3) – KOM1 (female) (8) with
2 ground in wiring harness
value in normal chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22), – EGC2 (female) (47) Resis-
Min. 1 Mz
– CA1 (female) (B), – CT1 (female) (B) – tance
SRV (male) (10) – KOM1 (female) (7) with
chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46)
Voltage Max. 1 V
– CA1 (female) (A), – CT1 (female) (A) –
Hot short in wiring harness SRV (male) (3) – KOM1 (female) (8) with
3
(Contact with 24 V circuit) chassis ground
Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22) – EGC2 (female) (47)
Voltage Max. 1 V
– CA1 (female) (B), – CT1 (female) (B) –
SRV (male) (10) – KOM1 (female) (7) with
chassis ground

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Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Defective CAN terminal ing without turning starting switch ON.
4
and standard resistance CA1 (male), CT1 (male) Resistance
value in normal Between (A) – (B) 100 – 140 z
state
If causes 1 – 4 are not detected, engine controller or steering con-
Defective engine controller
5 troller may be defective. (Since trouble is in system, troubleshoot-
or steering controller
ing cannot be carried out.)

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Failure code [DB30KT] Steering controller abnormality in controller 1

Action code Failure code Steering controller abnormality in controller
Trouble
E01 DB30KT (Steering controller system)
Contents of
• Information of ROM (nonvolatile storage) of steering controller is not normal.
trouble
Action of
• Sets default internal adjustment value.
controller
Problem that
• Steering performance may be reduced.
appears on
• Brake performance may be reduced.
machine
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard Troubleshooting cannot be carried out since it is internal defect. (It
value in normal 1 Defective steering controller is no problem even if you use controller unless no visible problem
state appears on machine.)

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Failure code [DB31KK] Steering controller main power supply source

voltage reduction 1
Action code Failure code Steering controller main power supply source voltage reduction
Trouble
CALL E04 DB31KK (Steering controller system)
Contents of
• Source voltage of steering controller is below 17V.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
• Machine monitor may not display normally.
Problem that
• Relays and solenoids cannot operate, not allowing system operate normally.
appears on
• Once machine is stopped, engine speed is limited to medium (half).
machine
• Once machine is stopped, it cannot travel any more.
• Charge level (voltage) of battery can be checked in real-time monitoring mode.
Related
(Code 03200: Battery voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective circuit breaker If circuit breaker is tripped, circuit probably has short circuit with
1
(CB30) chassis ground.
If fuse FS12-2 is tripped, circuit probably has short circuit with
2 Defective fuse FS12-2
chassis ground.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between STCN3 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (1), (11) – FS12-2 tance
3
or defective contact in con- Wiring harness between FS11 – battery Resis-
nector) Max. 1 z
relay terminal BRB tance
Possible causes Wiring harness between STCN3 (female) Resis-
Max. 1 z
and standard (21), (31), (32), (33) – chassis ground tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
STCN3 (female) (1), (11) – FS12-2 with Min. 1 Mz
4 ground in wiring harness tance
chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between
Resis-
FS11 – battery relay terminal BRB with Min. 1 Mz
tance
chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
5 Defective steering controller STCN3 Voltage
Between (1), (11) – (21), (31),
20 – 30 V
(32), (33)

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Failure code [DB32KK] Load power source of steering controller power

source voltage drop 1
Action code Failure code Load power source of steering controller power source voltage
Trouble
CALL E04 DB32KK drop (Steering controller system)
Contents of
• Power source voltage of load (relay, solenoid, etc.) on steering controller is below 17V.
trouble
Action of • Flashes warning lamp and turns on alarm buzzer.
controller • Limits operation of engine and transmission.
Problem that • Relay and solenoid may not be driven and therefore system may not operate properly.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it can not travel any more.
• Battery charge state (voltage) can be checked in real-time monitoring mode.
Related
(Code 03200: Battery voltage)
information
• Method of reproducing failure code: turn ON the starting switch.

Cause Standard value in normal state/Remarks on troubleshooting

If circuit breaker CB1 is blown, it is highly possible that a defective
1 Defective circuit breaker CB1
grounding, etc. has occurred in the circuit.
Defective circuit breaker When the circuit breaker is cut off, it is highly possible that a defec-
2
CB105 tive harness grounding has occurred in the circuit.
a Prepare with starting switch OFF and diagnose with starting
switch still OFF.
Disconnection in wiring har- Wiring harness between STCN3 (female) Resis-
Max. 1 z
ness (2), (12), (22) – CB1(1) tance
3
(Disconnection or defective Wiring harness between CB1(2) – battery Resis-
contact of connectors) Max. 1 z
relay BRC terminal tance
Possible causes Wiring harness between STCN3 (female) Resis-
Max. 1 z
and standard (21), (31), (32), (33) and ground tance
value in normal a Prepare with starting switch OFF and diagnose with starting
state switch still OFF.
Between ground and wiring harness
Resis-
Defective harness grounding between STCN3 (female) (2), (12), (22) – Min. 1 Mz
4 tance
(Contact with ground circuit) CB1(1)
Between ground and wiring harness
Resis-
between CB1(2) – battery relay BRC termi- Min. 1 Mz
tance
nal
a Prepare with starting switch OFF and diagnose with starting
switch ON.
5 Defective steering controller STCN3 Voltage
Between (2), (12), (22) – (21),
20 – 30 V
(31), (32), (33)

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Failure code [DB35KK] Steering controller sensor 5 V power source (1)

power source voltage drop 1
Action code Failure code Steering controller sensor 5 V power source (1) power source volt-
Trouble
CALL E03 DB35KK age drop (Steering controller system)
• Voltage of 5 V power source circuit of steering controller sensor is less than 4.5 V or more than 5.5
Contents of
V.
trouble
• Abnormal current flowed in 5 V power source circuit of steering controller sensor.
• Flashes warning lamp and turns on alarm buzzer.
Action of
• Stops output of 5 V power source circuit if abnormal voltage has flowed.
controller
• Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
Related
• Method of reproducing failure code: turn ON the starting switch.
information

Cause Standard value in normal state/Remarks on troubleshooting

BRK (male) Resistance
Defective brake potentiome-
1 Between (C) – (A) 5 kz ± 20%
ter (Internal short circuit)
Between (C) and ground Min. 1 Mz
DIAL (male) Resistance
Defective fuel dial potentiom-
2 Between (1) – (3) 5 kz ± 15%
eter (Internal short circuit)
Between (1) and ground Min. 1 Mz
TL2 (male) Resistance
Defective steering potenti-
3 Between (5) – (8) 3.2 kz ± 20 %
ometer (Internal short circuit)
Between (8) and ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF and diagnose with starting
value in normal switch still OFF.
Defective harness grounding
state 4
(Contact with ground circuit) Between ground and wiring harnesses Resis-
between STCN1 (female) (22) – DIAL Min. 1 Mz
tance
(female) (1) – BRK (female) (C)
a Prepare with starting switch OFF and diagnose with starting
switch ON.
Hot short of wiring harness
5 Between ground and wiring harnesses
(Contact with 24 V circuit)
between STCN1 (female) (22) – DIAL Voltage Max. 1 V
(female) (1) – BRK (female) (C)
a Prepare with starting switch OFF and diagnose with starting
switch ON.
6 Defective steering controller
STCN1 Voltage
Between (22) – (21) 4.5 – 5.5 V

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Failure code [DB36KK] Steering controller sensor 24 V power supply

source voltage reduction 1
Action code Failure code Steering controller sensor 24 V power supply source voltage
Trouble
CALL E03 DB36KK reduction (Steering controller system)
Contents of • Voltage of 24V power supply circuit of steering controller sensor is below 12 V or above 30 V.
trouble • Abnormal current flowed in 24V power supply circuit of steering controller sensor.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops output of 24V power supply circuit if abnormal voltage flows.
controller
• Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 an R1.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

It is internal defect if failure code lights on (reset dis-
play) when disconnecting right connector.
Defective blade pitch angle PT1
1 a Disconnect connector with starting switch OFF, then
sensor (Internal short circuit) connector
turn starting switch ON and carry out troubleshoot-
ing.
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard Short circuit with chassis ing without turning starting switch ON.
value in normal 2 ground in wiring harness Short circuit of wiring harness between
state (Contact with ground circuit) STCN1 (female) (16) – PT1 (female) (C) Resis-
Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
3 Defective steering controller
STCN1 Voltage
Between (16) – (21) 20 – 30 V

Circuit diagram related

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Failure code [DB37KK] Steering controller sensor 5 V power source (2)

power source voltage drop 1
Action code Failure code Steering controller sensor 5 V power source (2) power source volt-
Trouble
CALL E03 DB37KK age drop (Steering controller system)
• Voltage of 5 V power source (2) circuit of steering controller sensor is less than 4.5 V or more than
Contents of
5.5 V.
trouble
• Abnormal current flowed in 5 V power source circuit of steering controller sensor.
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Stops output of 5 V power source (2) circuit if abnormal voltage has flowed.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 an R1.
Related
• Method of reproducing failure code: turn ON the starting switch.
information

Cause Standard value in normal state/Remarks on troubleshooting

If service code lights up steadily (reset display) when
Defective acceleration sen- right connector is disconnected, the defect is internal. SSA
1
sor (Internal short circuit) a Disconnect connector with starting switch OFF and connector
turn the switch ON to diagnose.
If service code lights up steadily (reset display) when
Defective HSS pump oil
right connector is disconnected, the defect is internal. ST1, ST2
2 pressure sensor (Internal
a Disconnect connector with starting switch OFF and connector
short circuit)
turn the switch ON to diagnose.
a Prepare with starting switch OFF and diagnose with starting
switch still OFF.
Possible causes Defective harness grounding Between ground and wiring harness
3
and standard (Contact with ground circuit) between STCN3 (female) (34) – SSA Resis-
Min. 1 Mz
value in normal (female) (1) – ST1 (female) (B) – ST2 tance
state (female) (B)
a Prepare with starting switch OFF and diagnose with starting
switch ON.
Hot short of wiring harness Between ground and wiring harness
4
(Contact with 24 V circuit) between STCN3 (female) (34) – SSA Resis-
Min. 1 Mz
(female) (1) – ST1 (female) (B) – ST2 tance
(female) (B)
a Prepare with starting switch OFF and diagnose with starting
switch ON.
5 Defective steering controller STCN3, STCN1 Voltage
Between STCN3 (34) –
4.5 – 5.5 V
STCN1 (21)

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Failure code [DB39KQ] Steering controller type collation (Type select

signal inconsistency) 1
Action code Failure code Steering controller type collation (Type select signal inconsistency)
Trouble
CALL E04 DB39KQ (Steering controller system)
Contents of • Internal spec. setting of steering controller is inconsistent with spec. set signal.
trouble (Steering controller may not recognizes normally)
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops all outputs of steering controller.
controller
• Limits operation of engine, transmission, and brake.
Problem that • Machine does not operate at all.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel any more.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

It is normal if failure code lights on (reset display) after carrying out
Defective steering controller
1 adjustment mode.
adjustment
• Adjustment code: 0002 (Steering controller spec. set)

Possible causes Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ness (Disconnection in wiring ing without turning starting switch ON.
2
value in normal or defective contact in con- Wiring harness between STCN3 (female) Resis-
nector) Max. 1 z
state (20) – chassis ground tance
Prepare with starting switch OFF, turn starting switch ON and carry
out troubleshooting.
3 Defective steering controller
STCN3 Voltage
Between (20) – chassis ground Max. 1V

Circuit diagram related

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Failure code [DB3RKR] Steering controller CAN defective

communication (Abnormality in objective component system) 1
Action code Failure code Steering controller CAN defective communication (Abnormality in
Trouble objective component system)
CALL E03 DB3RKR (Transmission controller system)
Contents of
• Transmission controller cannot recognize steering controller with CAN communication circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between S04 (female) (1),
(2) – STCN2 (female) (32), – TMCN2
Disconnection in wiring har- Resis-
(female) (32), – EGC2 (female) (46), – CA1 Max. 1 z
ness tance
(female) (A), – CT1 (female) (A) – SRV
1 (Disconnection in wiring or
(male) (3) – KOM1 (female) (8)
defective contact in connec-
tor) Wiring harness between S04 (female) (3),
(4) – STCN2 (female) (22), – TMCN2
Resis-
(female) (22) – EGC2 (female) (47) – CA1 Max. 1 z
tance
(female) (B), – CT1 (female) (B) – SRV
(male) (10) – KOM1 (female) (7)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46), Resis-
Min. 1 Mz
Possible causes – CA1 (female) (A), – CT1 (female) (A) – tance
Short circuit with chassis
and standard SRV (male) (3) – KOM1 (female) (8) with
2 ground in wiring harness
value in normal chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22), – EGC2 (female) (47) Resis-
Min. 1 Mz
– CA1 (female) (B), – CT1 (female) (B) – tance
SRV (male) (10) – KOM1 (female) (7) with
chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Short circuit of wiring harness between S04
(female) (1), (2) – STCN2 (female) (32), –
TMCN2 (female) (32) – EGC2 (female) (46)
Voltage Max. 1 V
– CA1 (female) (A), – CT1 (female) (A) –
Hot short in wiring harness SRV (male) (3) – KOM1 (female) (8) with
3
(Contact with 24 V circuit) chassis ground
Short circuit of wiring harness between S04
(female) (3), (4) – STCN2 (female) (22), –
TMCN2 (female) (22) – EGC2 (female) (47)
Voltage Max. 1 V
– CA1 (female) (B), – CT1 (female) (B) –
SRV (male) (10) – KOM1 (female) (7) with
chassis ground

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Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Defective CAN terminal ing without turning starting switch ON.
4
and standard resistance CA1 (male), CT1 (male) Resistance
value in normal Between (A) – (B) 100 – 140 z
state
Defective transmission con- If no problem is found in causes 1 to 4, it is suspected that trans-
5 troller or defective steering mission controller, or steering controller either is defective. (Trou-
controller bleshooting cannot be carried out since it is internal defect.)

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Failure code [DB3SKR] Steering controller S-NET defective

communication (Abnormality in objective component system) 1
Action code Failure code Steering controller S-NET defective communication (Abnormality in
Trouble objective component system)
E01 DB3SKR (Steering controller system)
Contents of
• Transmission controller cannot recognize S-NET.
trouble
Action of
• None in particular
controller
Problem that
• Machine may not acquire switch signal of machine monitor, not allowing normal operation of sys-
appears on
tem.
machine
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
1
or defective contact in con- Wiring harness between STCN2 (female) Resis-
nector) Max. 1 z
(21) – S01 (female) (8) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
2 ground in wiring harness Short circuit of wiring harness between
(Contact with ground circuit) STCN2 (female) (21) – S01 (female) (8) with Resis-
Min. 1 Mz
tance
chassis ground
Possible causes a Prepare with starting switch OFF, turn starting switch ON and
and standard Hot short circuit in wiring har- carry out troubleshooting.
value in normal 3 ness (Contact with 24V cir- Short circuit of wiring harness between
state cuit) STCN2 (female) (21) – S01 (female) (8) with Voltage Max. 1 V
chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
Defective machine monitor carry out troubleshooting.
4
(Switch module) S01 Voltage
Between (8) – chassis ground 6–9V
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
5 Defective steering controller
STCN2 Voltage
Between (21) – (31) 6–9V

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Failure code [DD12KA] Shift up switch disconnection 1

Action code Failure code Shift up switch disconnection
Trouble
E02 DD12KA (Transmission controller system)
Contents of
• Signals of two systems of shift up switch circuit were turned OFF (OPEN) at the same time.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Recognizes that switch is not pressed.
Problem that
• Shift up is not possible.
appears on
• Auto shift down does not function.
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from shift up switch can be checked in real-time monitoring mode.
information (Code 40905: Transmission controller input signal 1)
• Method of reproducing failure code: Turn starting switch ON (+ Operate shift up switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Shift up switch
SFTU (male)
Defective shift up switch OFF (Release) ON (Press)
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN1 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (6) – SFTU (female) (3) tance
2
or defective contact in con- Wiring harness between TMCN2 (female) Resis-
nector) Max. 1 z
(37) – SFTU (female) (1) tance

Possible causes Wiring harness between TMCN1 (female) Resis-

Max. 1 z
and standard (4), – SFTU (female) (2) tance
value in normal a Prepare with starting switch OFF, turn starting switch ON and
state carry out troubleshooting.
Short circuit of wiring harness between
Hot short circuit in wiring har-
TMCN1 (female) (6) – SFTU (female) (3) Voltage Max. 1 V
3 ness (Contact with 24V cir-
with chassis ground
cuit)
Short circuit of wiring harness between
TMCN2 (female) (37) – SFTU (female) (1) Voltage Max. 1 V
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Shift up switch
TMCN1, TMCN2
OFF (Release) ON (Press)
Defective transmission con- Voltage between
4
troller TMCN1 (6) – Max. 1V 5 – 11V
TMCN1 (4)
Voltage between
TMCN2 (37) – 5 – 11V Max. 1V
TMCN1 (4)

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Failure code [DD12KB] Shift up switch short circuit 1

Action code Failure code Shift up switch short circuit
Trouble
E02 DD12KB (Transmission controller system)
Contents of
• Signals of two systems of shift up switch circuit were turned ON (CLOSE) at the same time.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Recognizes that switch is not pressed.
Problem that
• Shift up is not possible.
appears on
• Auto shift down does not function.
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from shift up switch can be checked in real-time monitoring mode.
information (Code 40905: Transmission controller input signal 1)
• Method of reproducing failure code: Turn starting switch ON (+ Operate shift up switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Shift up switch
SFTU (male)
Defective shift up switch OFF (Release) ON (Press)
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Possible causes Short circuit of wiring harness between

Short circuit with chassis Resis-
and standard TMCN1 (female) (6) – SFTU (female) (3) Min. 1 Mz
2 ground in wiring harness tance
value in normal with chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between
Resis-
TMCN2 (female) (37) – SFTU (female) (1) Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Shift up switch
TMCN1, TMCN2
OFF (Release) ON (Press)
Defective transmission con- Voltage between
3
troller TMCN1 (6) – Max. 1V 5 – 11V
TMCN1 (4)
Voltage between
TMCN2 (37) – 5 – 11V Max. 1V
TMCN1 (4)

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SEN01658-00 40 Troubleshooting

Failure code [DD13KA] Shift down switch disconnection 1

Action code Failure code Shift down switch disconnection
Trouble
E02 DD13KA (Transmission controller system)
Contents of
• Signals of two systems of shift down switch circuit were turned OFF (OPEN) at the same time.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Recognizes that switch is not pressed.
Problem that
• Shift down is not possible.
appears on
• Auto shift down does not function.
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from shift down switch can be checked in real-time monitoring mode.
information (Code 40905: Transmission controller input signal 1)
• Method of reproducing failure code: Turn starting switch ON (+ Operate shift down switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Shift down switch
SFTD (female)
Defective shift down switch OFF (Release) ON (Press)
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN3 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (19) – SFTD (male) (3) tance
2
or defective contact in con- Wiring harness between TMCN3 (female) Resis-
nector) Max. 1 z
(29) – SFTD (male) (1) tance

Possible causes Wiring harness between TMCN1 (female) Resis-

Max. 1 z
and standard (4) – SFTD (male) (2) tance
value in normal a Prepare with starting switch OFF, turn starting switch ON and
state carry out troubleshooting.
Short circuit of wiring harness between
Hot short circuit in wiring har-
TMCN3 (female) (19) – SFTD (male) (3) Voltage Max. 1 V
3 ness (Contact with 24V cir-
with chassis ground
cuit)
Short circuit of wiring harness between
TMCN3 (female) (29) – SFTD (male) (1) Voltage Max. 1 V
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Shift down switch
TMCN1, TMCN3
OFF (Release) ON (Press)
Defective transmission con- Voltage between
4
troller TMCN3 (19) – Max. 1V 5 – 11V
TMCN1 (4)
Voltage between
TMCN3 (29) – 5 – 11V Max. 1V
TMCN1 (4)

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Circuit diagram related

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Failure code [DD13KB] Shift down switch short circuit 1

Action code Failure code Shift down switch short circuit
Trouble
E02 DD13KB (Transmission controller system)
Contents of
• Signals of two systems of shift down switch circuit were turned ON (CLOSE) at the same time.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Recognizes that switch is not pressed.
Problem that
• Shift down is not possible.
appears on
• Auto shift down does not function.
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from shift down switch can be checked in real-time monitoring mode.
information (Code 40905: Transmission controller input signal 1)
• Method of reproducing failure code: Turn starting switch ON (+ Operate shift up switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Shift down switch
SFTD (female)
Defective shift down switch OFF (Release) ON (Press)
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Possible causes Short circuit of wiring harness between

Short circuit with chassis Resis-
and standard TMCN3 (female) (19) – SFTD (male) (3) Min. 1 Mz
2 ground in wiring harness tance
value in normal with chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between
Resis-
TMCN3 (female) (29) – SFTD (male) (1) Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Shift down switch
TMCN1, TMCN3
OFF (Release) ON (Press)
Defective transmission con- Voltage between
3
troller TMCN3 (19) – Max. 1V 5 – 11V
TMCN1 (4)
Voltage between
TMCN3 (29) – 5 – 11V Max. 1V
TMCN1 (4)

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Circuit diagram related

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Failure code [DD14KA] Parking brake lever switch disconnection 1

Action code Failure code Parking brake lever switch disconnection
Trouble
CALL E03 DD14KA (Transmission controller system)
Contents of • Signals of two systems of parking brake lever switch circuit were turned OFF (OPEN) at the same
trouble time.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Recognizes parking brake lever is in Free position.
controller
• Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
a Signals of parking brake switch are commonly used by transmission controller and steering con-
troller. Depending on where problem occurs, related codes may be displayed at the same time.
(Related code: DDQ2KA, DDQ2L4).
Related
• NC of 2 system signals of switch is for detection of operation and NO is for detection or error.
information
• Input state (ON/OFF) from parking brake switch can be checked in real-time monitoring mode.
(Code 40905: Transmission controller input signal 1)
• Method of reproducing failure code: Turn starting switch ON (+ Operate parking brake lever).

When failure code [DD14KA] occurred alone

Cause Standard value in normal state/Remarks on troubleshooting
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between TMCN1 (female) Resis-
1 Max. 1 z
or defective contact in con- (18) – branched point of circuit tance
nector) Wiring harness between TMCN1 (female) Resis-
Possible causes Max. 1 z
(12) – branched point of circuit tance
and standard
a Prepare with starting switch OFF, turn starting switch ON and
value in normal
carry out troubleshooting.
state
Parking brake lever
TMCN1
Defective transmission con- Free position Lock position
2
troller Between (18) –
Max. 1V 5 – 11V
chassis ground
Between (12) –
5 – 11V Max. 1V
chassis ground

When failure codes [DD14KA] and [DDQ2KA] occurred at the same time
Cause Standard value in normal state/Remarks on troubleshooting
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Parking brake lever switch Parking brake lever

1 NSW (male)
(Internal disconnection) Free position Lock position
Between (A) – (B) Max. 1 z Min. 1 Mz
Possible causes
and standard Between (A) – (C) Min. 1 Mz Max. 1 z
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between NSW (female) (B) Resis-
Max. 1 z
ness (Disconnection in wiring – branched point of circuit tance
2
or defective contact in con- Wiring harness between NSW (female) (C) Resis-
nector) Max. 1 z
– branched point of circuit tance
Wiring harness between NSW (female) (A) Resis-
Max. 1 z
– chassis ground tance

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When failure codes [DD14KA] and [DDQ2KA] occurred at the same time
Cause Standard value in normal state/Remarks on troubleshooting
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Possible causes
and standard Short circuit of wiring harness between
Hot short circuit in wiring har-
value in normal NSW (female) (B) – TMCN1 (female) (18) – Voltage Max. 1V
3 ness (Contact with 24V cir-
state STCN2 (female) (5) with chassis ground
cuit)
Short circuit of wiring harness between
NSW (female) (C) – TMCN1 (female) (12) – Voltage Max. 1V
STCN2 (female) (15) with chassis ground

Circuit diagram related

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Failure code [DD14KB] Parking brake lever switch short circuit 1

Action code Failure code Parking brake lever switch short circuit
Trouble
CALL E03 DD14KB (Transmission controller system)
Contents of • Signals of two systems of parking brake lever switch circuit were turned ON (CLOSE) at the same
trouble time.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Recognizes parking brake lever is in Free position.
controller
• Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
a Signals of parking brake switch are commonly used by transmission controller and steering con-
troller. Depending on where problem occurs, related codes may be displayed at the same time.
(Related code: DDQ2KB, DDQ2L4).
Related
• NC of 2 system signals of switch is for detection of operation and NO is for detection or error.
information
• Input state (ON/OFF) from parking brake switch can be checked in real-time monitoring mode.
(Code 40905: Transmission controller input signal 1)
• Method of reproducing failure code: Turn starting switch ON (+ Operate parking brake lever).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Parking brake lever switch Parking brake lever

1 NSW (male)
(Internal disconnection) Free position Lock position
Between (A) – (B) Max. 1 z Min. 1 Mz
Between (A) – (C) Min. 1 Mz Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch OFF.

Possible causes Wiring harness between NSW (female) (B)

Short circuit with chassis Resis-
and standard – TMCN1 (female) (18) – STCN2 (female) Min. 1 Mz
2 ground in wiring harness tance
value in normal (5) with chassis ground
(Contact with ground circuit)
state Wiring harness between NSW (female) (C)
Resis-
– TMCN1 (female) (12) – STCN2 (female) Min. 1 Mz
tance
(15) with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Parking brake lever
TMCN1
Defective transmission con- Free position Lock position
3
troller Between (18) –
Max. 1V 5 – 11V
chassis ground
Between (12) –
5 – 11V Max. 1V
chassis ground

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Failure code [DDB9L4] Reverse switch disagreement 1

Action code Failure code Reverse switch disagreement
Trouble
CALL E03 DDB9L4 (Transmission controller system)
Contents of
• Signals of 2 reverse switch circuit systems of optional type travel lever disagree with each other.
trouble
• Blinks warning lamp and sounds alarm buzzer.
Action of
• Assumes that switch is not pressed.
controller
• Limits operations of engine, transmission and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, gear speed is limited to F1.
machine
• Input state (ON/OFF) from reverse switch can be checked in real-time monitoring mode.
Related
(Code 40905: Transmission controller input signal 1)
information
• Method of reproducing failure code: Turn starting switch ON (+ Operate reverse switch).

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
and standard Wrong selection of travel lever
value in normal type Check travel lever type in adjust- Select PCCS standard type
state (Failure code DDT5KQ is display ment mode ID: 0004. lever.
simultaneously)

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Failure code [DDK3L4] Forward switch disagreement 1

Action code Failure code Forward switch disagreement
Trouble
CALL E03 DDK3L4 (Transmission controller system)
Contents of
• Signals of 2 forward switch circuit systems of optional type travel lever disagree with each other.
trouble
• Blinks warning lamp and sounds alarm buzzer.
Action of
• Assumes that switch is not pressed.
controller
• Limits operations of engine, transmission and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, gear speed is limited to F1.
machine
• Input state (ON/OFF) from forward switch can be checked in real-time monitoring mode.
Related
(Code 40905: Transmission controller input signal 1)
information
• Method of reproducing failure code: Turn starting switch ON (+ Operate forward switch).

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
and standard Wrong selection of travel lever
value in normal type Check travel lever type in adjust- Select PCCS standard type
state (Failure code DDT5KQ is display ment mode ID: 0004. lever.
simultaneously)

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Failure code [DDK5KA] Gearshift switch disconnection 1

Action code Failure code Gearshift switch disconnection
Trouble
CALL E03 DDK5KA (Transmission controller system)
Contents of • Signals of 2 gearshift switch circuit systems of optional type travel lever are turned OFF (OPEN)
trouble simultaneously.
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Assumes that switch is not pressed.
Problem that • Gear cannot be shifted up or down (1st i
o 2nd).
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, gear speed is limited to 1st.
• Input state (ON/OFF) from gearshift switch can be checked in real-time monitoring mode.
Related
(Code 40906: Transmission controller input signal 2)
information
• Method of reproducing failure code: Turn starting switch ON (+ Operate gearshift switch).

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
and standard Wrong selection of travel lever
value in normal type Check travel lever type in adjust- Select PCCS standard type
state (Failure code DDT5KQ is display ment mode ID: 0004. lever.
simultaneously)

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Failure code [DDK5KB] Gearshift switch short circuit 1

Action code Failure code Gearshift switch short circuit
Trouble
CALL E03 DDK5KB (Transmission controller system)
Contents of • Signals of 2 gearshift switch circuit systems of optional type travel lever are turned ON (CLOSE)
trouble simultaneously.
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Assumes that switch is not pressed.
Problem that • Gear cannot be shifted up or down (1st i
o 2nd).
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, gear speed is limited to 1st.
• Input state (ON/OFF) from gearshift switch can be checked in real-time monitoring mode.
Related
(Code 40906: Transmission controller input signal 2)
information
• Method of reproducing failure code: Turn starting switch ON (+ Operate gearshift switch).

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
and standard Wrong selection of travel lever
value in normal type Check travel lever type in adjust- Select PCCS standard type
state (Failure code DDT5KQ is display ment mode ID: 0004. lever.
simultaneously)

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Failure code [DDN7KA] Blade pitch switch disconnection 1

Action code Failure code Blade pitch switch disconnection
Trouble
E02 DDN7KA (Transmission controller system)
Contents of
• Signals of two systems of blade pitch switch circuit were turned OFF (OPEN) at the same time.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Recognizes that switch is not pressed.
Problem that
appears on • Blade pitch does not function. (Operating blade pitch causes tilt operation.)
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from blade pitch switch can be checked in real-time monitoring mode.
information (Code 70300: Blade lever knob switch input signal 1)
• Method of reproducing failure code: Turn starting switch ON (and operate blade pitch switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Blade pitch switch
WNBL (female)
Defective blade pitch switch OFF (Release) ON (Press)
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN2 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (15) – WNBL (male) (3) tance
2
or defective contact in con- Wiring harness between TMCN2 (female) Resis-
nector) Max. 1 z
(5) – WNBL (male) (1) tance

Possible causes Wiring harness between TMCN1 (female) Resis-

Max. 1 z
and standard (10) – WNBL (male) (2) tance
value in normal a Prepare with starting switch OFF, turn starting switch ON and
state carry out troubleshooting.
Short circuit of wiring harness between
Hot short circuit in wiring har-
TMCN2 (female) (15) – WNBL (male) (3) Voltage Max. 1 V
3 ness (Contact with 24V cir-
with chassis ground
cuit)
Short circuit of wiring harness between
TMCN2 (female) (5) – WNBL (male) (1) with Voltage Max. 1 V
chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Blade pitch switch
TMCN1, TMCN2
OFF (Release) ON (Press)
Defective transmission con- Voltage between
4
troller TMCN2 (15) – Max. 1V 5 – 11V
TMCN1 (10)
Voltage between
TMCN2 (5) – 5 – 11V Max. 1V
TMCN1 (10)

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Failure code [DDN7KB] Blade pitch switch short circuit 1

Action code Failure code Blade pitch switch short circuit
Trouble
E02 DDN7KB (Transmission controller system)
Contents of
• Signals of two systems of blade pitch switch circuit were turned ON (CLOSE) at the same time.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Recognizes that switch is not pressed.
Problem that
appears on • Blade pitch does not function (Operating blade pitch causes tilt operation.)
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from blade pitch switch can be checked in real-time monitoring mode.
information (Code 70300: Blade lever knob switch input)
• Method of reproducing failure code: Turn starting switch ON and operate blade pitch switch.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Blade pitch switch
WNBL (female)
Defective blade pitch switch OFF (Release) ON (Press)
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Possible causes Short circuit of wiring harness between

Short circuit with chassis Resis-
and standard TMCN2 (female) (15) – WNBL (male) (3) Min. 1 Mz
2 ground in wiring harness tance
value in normal with chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between
Resis-
TMCN2 (female) (5) – WNBL (male) (1) with Min. 1 Mz
tance
chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Blade pitch switch
TMCN1, TMCN2
OFF (Release) ON (Press)
Defective transmission con- Voltage between
3
troller TMCN2 (15) – Max. 1V 5 – 11V
TMCN1 (10)
Voltage between
TMCN2 (5) – 5 – 11V Max. 1V
TMCN1 (10)

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Failure code [DDN9KA] Blade tilt switch disconnection 1

Action code Failure code Blade tilt switch disconnection
Trouble
E01 DDN9KA (Transmission controller system)
Contents of
• Signals of two systems of blade tilt switch circuit were turned OFF (OPEN) at the same time.
trouble
Action of
• Recognizes switch is set at SINGLE side.
controller
Problem that
appears on • Blade dual tilt does not function. (Operating dual tilt causes single tilt operation.)
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from blade tilt switch can be checked in real-time monitoring mode.
information (Code 70300: Blade lever knob switch input signal)
• Method of reproducing failure code: Turn starting switch ON (and operate blade tilt switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Blade tilt switch
WNBU (male)
Defective blade tilt switch SINGLE DUAL
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN2 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (35) – WNBU (female) (3) tance
2
or defective contact in con- Wiring harness between TMCN2 (female) Resis-
nector) Max. 1 z
(25) – WNBU (female) (1) tance

Possible causes Wiring harness between TMCN1 (female) Resis-

Max. 1 z
and standard (10) – WNBU (female) (2) tance
value in normal a Prepare with starting switch OFF, turn starting switch ON and
state carry out troubleshooting.
Short circuit of wiring harness between
Hot short circuit in wiring har-
TMCN2 (female) (35) – WNBU (female) (3) Voltage Max. 1 V
3 ness (Contact with 24V cir-
with chassis ground
cuit)
Short circuit of wiring harness between
TMCN2 (female) (25) – WNBU (female) (1) Voltage Max. 1 V
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Blade tilt switch
TMCN1, TMCN2
SINGLE DUAL
Defective transmission con- Voltage between
4
troller TMCN2 (35) – Max. 1V 5 – 11V
TMCN1 (10)
Voltage between
TMCN2 (25) – 5 – 11V Max. 1V
TMCN1 (10)

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Failure code [DDN9KB] Blade tilt switch short circuit 1

Action code Failure code Blade tilt switch short circuit
Trouble
E01 DDN9KB (Transmission controller system)
Contents of
• Signals of two systems of blade tilt switch circuit were turned ON (CLOSE) at the same time.
trouble
Action of
• Recognizes switch is set at SINGLE side.
controller
Problem that
appears on • Blade dual tilt does not function. (Operating dual tilt causes single tilt operation.)
machine
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
Related • Input state (ON/OFF) from blade tilt switch can be checked in real-time monitoring mode.
information (Code 70300: Blade lever knob switch input state)
• Method of reproducing failure code: Turn starting switch ON (and operate blade tilt switch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Blade tilt switch
WNBU (male)
Defective blade tilt switch SINGLE DUAL
1
(Internal disconnection) Resistance between
Max. 1 z Min. 1 Mz
(2) – (3)
Resistance between
Min. 1 Mz Max. 1 z
(1) – (2)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Possible causes Short circuit of wiring harness between

Short circuit with chassis Resis-
and standard TMCN2 (female) (35) – WNBU (female) (3) Min. 1 Mz
2 ground in wiring harness tance
value in normal with chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between
Resis-
TMCN2 (female) (25) – WNBU (female) (1) Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Blade tilt switch
TMCN1, TMCN2
SINGLE DUAL
Defective transmission con- Voltage between
3
troller TMCN2 (35) – Max. 1V 5 – 11V
TMCN1 (10)
Voltage between
TMCN2 (25) – 5 – 11V Max. 1V
TMCN1 (10)

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Failure code [DDNBLD] Ripper lift raise oil pressure switch is kept ON
for long time 1
Action code Failure code Ripper lift raise oil pressure switch is kept ON for long time
Trouble
— DDNBLD (Transmission controller system)
Contents of
• The signal of the ripper lift raise oil pressure switch circuit is kept turned ON for 60 seconds.
trouble
Action of
• Recognizes that the oil pressure switch is turned OFF.
controller
Problem that
• The shoe slip control (SSC) function does not operate normally.
appears on
• Ripper raise operation speed decreases.
machine
• The input state (ON/OFF) from the ripper lift raise oil pressure switch can be checked in the real-
Related time monitoring mode. (Code 70305: Steering controller input signal 3)
information • Method of reproducing failure code: Turn the starting switch ON (Error is reproduced after 60 sec-
onds).

Cause Standard value in normal state/Remarks on troubleshooting

Wrong operation of lever If the failure code lamp still lights up (resetting is still urged) after
1 (When electrical system is the resetting operation is performed, it is suspected that the lever
normal) was operated to cause an error.
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective ripper lift raise oil
2 pressure switch RPU (male) Ripper lever Resistance
(Internal short circuit) Neutral Min. 1 Mz
Possible causes Between (1) and (2)
Raise Max. 1 z
and standard
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state Short circuit with chassis ing without turning starting switch ON.
3 ground in wiring harness Between wiring harness between TMCN2
(Contact with ground circuit) (female) (13) and RPU (female) (1) and Resis-
Min. 1 Mz
tance
chassis ground
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective transmission con- TMCN2, TMCN1 Ripper lever Voltage
4
troller
Between TMCN2 Neutral 5 – 11 V
(13) and TMCN1 (10) Raise Max. 1 V

Circuit diagram related

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Failure code [DDNCLD] Ripper lift lower oil pressure switch is kept ON
for long time 1
Action code Failure code Ripper lift lower oil pressure switch is kept ON for long time
Trouble
— DDNCLD (Transmission controller system)
Contents of
• The signal of the ripper lift lower oil pressure switch circuit is kept turned ON for 60 seconds.
trouble
Action of
• Recognizes that the oil pressure switch is turned OFF.
controller
Problem that
• The shoe slip control (SSC) function does not operate normally.
appears on
• Ripper raise operation speed decreases.
machine
• The input state (ON/OFF) from the ripper lift lower oil pressure switch can be checked in the real-
Related time monitoring mode. (Code 70305: Steering controller input signal 3)
information • Method of reproducing failure code: Turn the starting switch ON (Error is reproduced after 60 sec-
onds).

Cause Standard value in normal state/Remarks on troubleshooting

Wrong operation of lever If the service code lamp still lights up (resetting is still urged) after
1 (When electrical system is the resetting operation is performed, it is suspected that the lever
normal) was operated to cause an error.
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective ripper lift lower oil
2 pressure switch RPD (male) Ripper lever Resistance
(Internal short circuit) Neutral Min. 1 Mz
Possible causes Between (1) and (2)
Lower Max. 1 z
and standard
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state Short circuit with chassis ing without turning starting switch ON.
3 ground in wiring harness Between wiring harness between TMCN2
(Contact with ground circuit) (female) (3) and RPD (female) (1) and chas- Resis- Min. 1 Mz
tance
sis ground
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective transmission con- TMCN1, TMCN2 Ripper lever Voltage
4
troller
Between TMCN2 (3) Neutral 5 – 11 V
and TMCN1 (10) Lower Max. 1 V

Circuit diagram related

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Failure code [DDNDLD] Ripper lift tilt-in oil pressure switch is kept ON
for long time 1
Action code Failure code Ripper lift tilt-in oil pressure switch is kept ON for long time
Trouble
— DDNDLD (Transmission controller system)
Contents of
• The signal of the ripper tilt in oil pressure switch circuit is kept turned ON for 60 seconds.
trouble
Action of
• Recognizes that the oil pressure switch is turned OFF.
controller
Problem that
appears on • The shoe slip control (SSC) function does not operate normally.
machine
• The input state (ON/OFF) from the ripper tilt in oil pressure switch can be checked in the real-time
Related monitoring mode. (Code 70305: Ripper lever oil pressure switch input signal)
information • Method of reproducing failure code: Turn the starting switch ON (Error is reproduced after 60 sec-
onds).

Cause Standard value in normal state/Remarks on troubleshooting

Wrong operation of lever If the service code lamp still lights up (resetting is still urged) after
1 (When electrical system is the resetting operation is performed, it is suspected that the lever
normal) was operated to cause an error.
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective ripper tilt in oil
2 pressure switch (Internal RT1 (male) Ripper lever Resistance
short circuit) Neutral Min. 1 Mz
Possible causes Between (1) and (2)
Tilt in Max. 1 z
and standard
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state Short circuit with chassis ing without turning starting switch ON.
3 ground in wiring harness Between wiring harness between TMCN2
(Contact with ground circuit) (female) (2) and RT1 (female) (1) and chas- Resis- Min. 1 Mz
tance
sis ground
a Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Defective transmission TMCN1, TMCN2 Ripper lever Voltage
4
controller
Between TMCN2 (2) Neutral 5 – 11 V
and TMCN1 (10) Tilt in Max. 1 V

Circuit diagram related

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Failure code [DDQ2KA] Parking brake lever switch disconnection 1

Action code Failure code Parking brake lever switch disconnection
Trouble
CALL E03 DDQ2KA (Transmission controller system)
Contents of • Signals of two systems of parking brake lever switch circuit were turned OFF (OPEN) at the same
trouble time.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Recognizes parking brake lever is in Free position.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
a Signals of parking brake switch are commonly used by transmission controller and steering con-
troller. Depending on where problem occurs, related codes may be displayed at the same time.
(Related code: DD14KA, DDQ2L4).
Related
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
information
• Input state (ON/OFF) from parking brake switch can be checked in real-time monitoring mode.
(Code 40907: Blade lever knob switch input signal)
• Method of reproducing failure code: Turn starting switch ON and operate parking brake lever.

When failurecode [DDQ2KA] occurred alone

Cause Standard value in normal state/Remarks on troubleshooting
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between STCN2 (female) Resis-
1 Max. 1 z
or defective contact in con- (5) – branched point of circuit M tance
nector) Wiring harness between STCN2 (female) Resis-
Possible causes Max. 1 z
(15) – branched point of circuit N tance
and standard
a Prepare with starting switch OFF, turn starting switch ON and
value in normal
carry out troubleshooting.
state
Parking brake lever
STCN2
Free position Lock position
2 Defective steering controller
Between (5) –
Max. 1V 5 – 11V
chassis ground
Between (15) –
5 – 11V Max. 1V
chassis ground

When failure codes [DDQ2KA] and [DD14KA] occurred at the same time
Cause Standard value in normal state/Remarks on troubleshooting
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Parking brake lever switch Parking brake lever

1 NSW
(Internal disconnection) Free position Lock position
Between (A) – (B) Max. 1 z Min. 1 Mz
Possible causes
and standard Between (A) – (C) Min. 1 Mz Max. 1 z
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between NSW (female) (B) Resis-
Max. 1 z
ness (Disconnection in wiring – branched point of circuit M tance
2
or defective contact in con- Wiring harness between NSW (female) (C) Resis-
nector) Max. 1 z
– branched point of circuit N tance
Wiring harness between NSW (female) (A) Resis-
Max. 1 z
– chassis ground tance

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When failure codes [DDQ2KA] and [DD14KA] occurred at the same time
Cause Standard value in normal state/Remarks on troubleshooting
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Short circuit of wiring harness between
Possible causes
NSW (female) (B) – TMCN1 (female) (18) – Voltage Max. 1V
and standard Hot short circuit in wiring har- STCN2 (female) (5) with chassis ground
value in normal 3 ness (Contact with 24V cir-
state cuit) Short circuit of wiring harness between
NSW (female) (C) – TMCN1 (female) (12) – Voltage Max. 1V
STCN2 (female) (15) with chassis ground
Short circuit of wiring harness between
Voltage Max. 1V
NSW (female) (4) with chassis ground

Circuit diagram related

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Failure code [DDQ2KB] Parking brake lever switch short circuit 1

Action code Failure code Parking brake lever switch short circuit
Trouble
CALL E03 DDQ2KB (Steering controller system)
Contents of
• Signals of both parking brake lever switch circuit systems are turned ON (closed) simultaneously.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Recognizes that parking brake lever is at FREE position.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
a Since parking brake switch signal is used by both transmission controller and steering controller,
related codes may be displayed simultaneously, depending on troubled part. (Related codes:
DD14KB, DDQ2L4)
Related
• Of signals of two systems of switch, NO is for operation detection and NC is for error detection.
information
• Input state (ON/OFF) from parking brake switch can be checked in real-time monitoring mode.
(Code 40907: Blade control lever knob switch input signal)
• Method of reproducing failure code: Turn starting switch ON and operate parking brake lever.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Defective parking brake lever Parking brake lever

1 NSW
switch (Internal short circuit) At FREE At LOCK
Between (A) – (B) Max. 1 z Min. 1 Mz
Between (A) – (C) Min. 1 Mz Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Possible causes Short circuit of wiring harness between

Short circuit with chassis Resis-
and standard NSW (female) (B) – TMCN1 (female) (18) – Min. 1 Mz
2 ground in wiring harness tance
value in normal STCN2 (female) (5) with chassis ground
(Contact with ground circuit)
state Short circuit of wiring harness between
Resis-
NSW (female) (C) – TMCN1 (female) (12) – Min. 1 Mz
tance
STCN2 (female) (15) with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
carry out troubleshooting.
Parking brake lever
STCN2
At FREE At LOCK
3 Defective steering controller
Between (5) –
Max. 1 V 5 – 11 V
chassis ground
Between (15) –
5 – 11 V Max. 1 V
chassis ground

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Circuit diagram related

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Failure code [DDQ2L4] Parking brake lever switch disagreement 1

Action code Failure code Parking brake lever switch: Disagreement
Trouble
CALL E03 DDQ2L4 (Steering controller system)
Contents of • Switch input signal of steering controller disagrees with communication signal from transmission
trouble controller.
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
a Since parking brake switch signal is used by both transmission controller and steering controller
and information is exchanged by CAN communication, related codes may be displayed simulta-
neously, depending on troubled part. (Related codes: DAFRKR, DB2RKR, DB3RKR, DAQRKR,
Related
DD14KA, DD14KB, DDQ2KA, DDN4LD, DDN5LD)
information
• Input state (ON/OFF) from parking brake switch can be checked in real-time monitoring mode.
(Code 40907: Blade lever knob switch input signal)
• Method of reproducing failure code: Turn starting switch ON and operate parking brake lever.

Cause Standard value in normal state/Remarks on troubleshooting

See if failure codes [DAFRKR], [DB2RKR], [DB3RKR], and
Defective CAN communica-
Possible causes 1 [DAQRKR] are displayed. If they are displayed, carry out trouble-
tion signal system
and standard shooting for them first.
value in normal See if failure codes [DD14KA], [DD14KB], [DDQ2KA], and
state Defective parking brake lever
2 [DDQ2KB] are displayed. If they are displayed, carry out trouble-
switch signal system
shooting for them first.
3 Defective steering controller Since trouble is in system, troubleshooting cannot be carried out.

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Failure code [DDT5KA] Neutral switch disconnection 1

Action code Failure code Neutral switch disconnection
Trouble
CALL E04 DDT5KA (Transmission controller system)
Contents of • Signals of 2 neutral switch circuit systems of optional type travel lever are turned OFF (OPEN)
trouble simultaneously.
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Assumes that switch is not pressed.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel at all.
machine
• Input state (ON/OFF) from neutral switch can be checked in real-time monitoring mode.
Related
(Code 40906: Transmission controller input signal 2)
information
• Method of reproducing failure code: Turn starting switch ON (+ operate neutral switch).

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
and standard Wrong selection of travel lever
value in normal type Check travel lever type in adjust- Select PCCS standard type
state (Failure code DDT5KQ is display ment mode ID: 0004. lever.
simultaneously)

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Failure code [DDT5KB] Neutral switch short circuit 1

Action code Failure code Neutral switch short circuit
Trouble
CALL E04 DDT5KB (Transmission controller system)
Contents of • Signals of 2 neutral switch circuit systems of optional type travel lever are turned ON (CLOSE)
trouble simultaneously.
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Assumes that switch is not pressed.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel at all.
machine
Related
• Method of reproducing failure code: Turn starting switch ON (+ operate neutral switch).
information

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
and standard Wrong selection of travel lever
value in normal type Check travel lever type in adjust- Select PCCS standard type
state (Failure code DDT5KQ is display ment mode ID: 0004. lever.
simultaneously)

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Failure code [DDT5KQ] Lever specification selection (Model selection

signal disagreement) 1
Action code Failure code Lever specification selection (Model selection signal disagree-
Trouble ment)
CALL E04 DDT5KQ (Transmission controller system)
Contents of
• Specification of standard PCCS lever is not selected.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel at all.
machine
Related
• Method of reproducing failure code: Turn starting switch ON.
information

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Wrong selection of travel Check travel lever type in adjust- Select PCCS standard type
1
and standard lever type ment mode ID: 0004. lever.
value in normal If cause 1 is not detected, transmission controller may be defec-
state Defective transmission con-
2 tive. (Since trouble is in system, troubleshooting cannot be carried
troller
out.)

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Failure code [DGS1KX] Hydraulic oil temperature sensor input signal is

out of normal range 1
Action code Failure code Hydraulic oil temperature sensor input signal is out of normal range
Trouble
— DGS1KX (Transmission controller system)
Contents of
• Hydraulic oil temperature sensor signal is out of normal range.
trouble
Action of
• Hydraulic oil temperature sensor signal is out of normal range.
controller
Problem that
appears on • Hydraulic oil temperature gauge of machine monitor may not display normally.
machine
• Hydraulic oil temperature (temperature) can be checked in real-time monitoring mode.
Related
(Code 04401: Hydraulic oil temperature)
information
• Method of reproducing failure code: Turn starting switch ON or start engine.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective hydraulic oil tem-
1 perature sensor (Internal dis- 452 (male) Resistance
connection or short circuit) Between (1) – (2) 3.5 – 90 kz
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between TMCN1 (female) Resis-
2 Max. 1 z
or defective contact in con- (14) – 452 (female) (1) tance
nector) Wiring harness between TMCN1 (female) Resis-
Possible causes Max. 1 z
and standard (21) – 452 (female) (2) tance
value in normal a Prepare with starting switch OFF, then carry out troubleshoot-
state ing without turning starting switch ON.
Short circuit with chassis
3 ground in wiring harness Short circuit of wiring harness between
(Contact with ground circuit) TMCN1 (female) (14) – 452 (female) (1) Resis-
Min. 1 Mz
tance
with chassis ground
a Prepare with starting switch OFF, turn starting switch ON and
Short circuit with power carry out troubleshooting.
4 source in wiring harness Short circuit of wiring harness between
(Contact with 24V circuit) TMCN1 (female) (14) – 452 (female) (1) Voltage Max. 1 V
with chassis ground
If causes 1 – 4 are not detected, tranmission controller may be
Defective transmission con-
5 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Circuit diagram related

D275AX-5E0 75
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D275AX-5E0 Bulldozer
Form No. SEN01658-00

76 D275AX-5E0
 SEN01659-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Troubleshooting by failure and error
codes, Part 5
Failure code [DGT1KA] Power train oil temp sensor disconnection................................................................ 4
Failure code [DGT1KX] Power train oil temp sensor out of input signal range ............................................... 6
Failure code [DH21KB] Work equipment pump oil pressure sensor short circuit ........................................... 8
Failure code [DH22KA] Work equipment pump oil pressure sensor disconnection...................................... 10
Failure code [DH22KB] Work equipment pump oil pressure sensor short circuit ......................................... 12
Failure code [DHH3KA] HSS pump oil pressure sensor A disconnection .................................................... 14
Failure code [DHH3KB] HSS pump oil pressure sensor A short circuit ........................................................ 16
Failure code [DHH4KA] HSS pump oil pressure sensor B disconnection .................................................... 18
Failure code [DHH4KB] HSS pump oil pressure sensor B short circuit ........................................................ 20
Failure code [DK10KA] Fuel control dial disconnection ................................................................................ 22
Failure code [DK10KB] Fuel control dial short circuit.................................................................................... 24
Failure code [DK30KA] Steering potentiometer (1) disconnection................................................................ 26
Failure code [DK30KB] Steering potentiometer (1) short circuit ................................................................... 28
Failure code [DK30KX] Steering potentiometer (1) out of input signal range ............................................... 30

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Failure code [DK30KZ] Steering potentiometer (1) disconnection or short circuit......................................... 31

Failure code [DK30L8] Steering potentiometer (1) analog signals do not agree........................................... 32
Failure code [DK31KA] Steering potentiometer (2) disconnection ................................................................ 34
Failure code [DK31KB] Steering potentiometer (2) short circuit.................................................................... 36
Failure code [DK40KA] Brake potentiometer disconnection ......................................................................... 38
Failure code [DK40KB] Brake potentiometer short circuit............................................................................. 40
Failure code [DK55KX] Directional potentiometer out of input signal range ................................................. 42
Failure code [DK55KZ] Directional potentiometer disconnection or short circuit .......................................... 43
Failure code [DK55L8] Directional potentiometer analog signals do not agree ............................................ 44
Failure code [DK56KA] F-R potentiometer (1) disconnection ....................................................................... 46
Failure code [DK56KB] F-R potentiometer (1) short circuit........................................................................... 48
Failure code [DK57KA] F-R potentiometer (2) disconnection ....................................................................... 50
Failure code [DK57KB] F-R potentiometer (2) short circuit........................................................................... 52
Failure code [DK60KA] Acceleration sensor disconnection .......................................................................... 54
Failure code [DK60KB] Acceleration sensor short circuit.............................................................................. 56
Failure code [DKH1KA] Pitch angle sensor disconnection ........................................................................... 58
Failure code [DKH1KB] Pitch angle sensor short circuit ............................................................................... 60
Failure code [DKH1KX] Pitch angle sensor out of input signal range ........................................................... 62
Failure code [DLT3KA] Transmission out-speed sensor disconnection ........................................................ 64
Failure code [DLT3KB] Transmission out-speed sensor abnormal ............................................................... 66
Failure code [DV00KB] Caution buzzer short circuit ..................................................................................... 67
Failure code [DW59KA] Blade dual selector solenoid disconnection............................................................ 68
Failure code [DW59KB] Blade dual selector solenoid short circuit ............................................................... 70
Failure code [DW59KY] Blade dual selector solenoid hot short.................................................................... 72
Failure code [DW5AKA] Blade pitch selector solenoid disconnection .......................................................... 73
Failure code [DW5AKB] Blade pitch selector solenoid short circuit .............................................................. 74
Failure code [DW5AKY] Blade pitch selection solenoid hot short circuit ...................................................... 76

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Failure code [DGT1KA] Power train oil temp sensor disconnection 1

Action code Failure code Power train oil temp sensor disconnection
Trouble
E01 DGT1KA (Transmission system)
Contents of
• Signal of torque converter oil temperature sensor is below specified value.
trouble
Action of
• Limits operations of fan.
controller
Problem that • Power train oil temperature gauge of machine monitor does not indicate normally.
appears on • Fan speed is limited to medium (half).
machine • Transmission gear shift shock is large.
• Power train oil temperature can be checked with real-time monitoring mode.
Related
(Code: 30100 Power train oil temperature)
information
• Method of reproducing failure code: Turn starting switch ON or start engine.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective power train oil tem- ing without turning starting switch ON.
perature sensor (Internal 453 (male) Resistance
1
short circuit or disconnec-
tion) Between (1) – (2) 3.5 – 90 kz (10°C – 100°C)
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between S04 (female) (12) – Resis-
2 Max. 1 z
or defective contact in con- 453 (female) (1) tance
Possible causes
nector) Wiring harness between S03 (female) (3), Resis-
and standard Max. 1 z
value in normal (4) – 453 (female) (2) tance
state a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground
circuit) Wiring harness between S04 (female) (12) – Resis-
Min. 1 Mz
453 (female) (1) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
Hot short (Short circuit with and carry out troubleshooting.
4
24V circuit) in wiring harness Wiring harness between S04 (female) (12) –
Voltage Max. 1 V
453 (female) (1) and chassis ground
If causes 1 – 4 are not detected, machine monitor may be defec-
5 Defective machine monitor tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

D275AX-5E0 5
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Failure code [DGT1KX] Power train oil temp sensor out of input signal
range 1
Action code Failure code Power train oil temp sensor out of input signal range
Trouble
E01 DGT1KX (Machine monitor system)
Contents of
• Power train oil temperature sensor signal is out of normal range.
trouble
Action of
• Limits operations of fan.
controller
Problem that • Power train oil temperature gauge of machine monitor does not indicate normally.
appears on • Fan speed is limited to medium (half).
machine • Transmission gear shift shock is large.
• Power train oil temperature can be checked with real-time monitoring mode.
Related
(Code: 30100 Power train oil temperature)
information
• Method of reproducing failure code: Turn starting switch ON or start engine.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective Power train oil
temperature sensor (Internal Resistance
1 453 (male)
short circuit or disconnec- (Oil temperature: At 10 – 100°C)
tion) Between (1) – (2) 35 – 90 kz
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between S04 (female) (12) – Resis-
2 Max. 1 z
Possible causes or defective contact in con- 453 (female) (1) tance
and standard nector) Wiring harness between S03 (female) (3), Resis-
value in normal Max. 1 z
(4) – 453 (female) (2) tance
state
a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring har- ing without turning starting switch ON.
3 ness (Contact with ground
circuit) Wiring harness between S04 (female) (12) – Resis-
Min. 1 Mz
453 (female) (1) and chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
Hot short (Short circuit with and carry out troubleshooting.
4
24V circuit) in wiring harness Wiring harness between S04 (female) (12) –
Voltage Max. 1 V
453 (female) (1) and chassis ground
If causes 1 – 4 are not detected, machine monitor may be defec-
5 Defective machine monitor tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DH21KB] Work equipment pump oil pressure sensor short
circuit 1
Action code Failure code Work equipment pump oil pressure sensor short circuit
Trouble
E01 DH21KB (Steering controller system)
Contents of
• Work equipment pump oil pressure sensor signal voltage is out of specified range.
trouble
• None in particular
Action of
Reference: Detection information in transmission controller is sent through CAN to steering controller
controller
and detected.
Problem that
• Work equipment oil pressure cannot be monitored.
appears on
• Power may become insufficient during steering operation.
machine
• Input (Voltage) from work equipment pump oil pressure sensor can be checked in real-time monitor-
Related ing mode. (Code 70701: Voltage of work equipment pump oil pressure sensor)
information • Method of reproducing failure code: Turn starting switch ON.
• DH22KA, DH22KB and DAQRKR are displayed this code at the same time.

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal If DH22KA, DH22KB and/or DAQRKR are displayed, carry out troubleshooting for them.
state

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Failure code [DH22KA] Work equipment pump oil pressure sensor

disconnection 1
Action code Failure code Work equipment pump oil pressure sensor disconnection
Trouble
— DH22KA (Transmision controller system)
Contents of
• Signal voltage of work equipment pump oil pressure sensor circuit is below specified value.
trouble
Action of
• None in particular
controller
Problem that
appears on • Work equipment pump oil pressure cannot be monitored.
machine
• Input (Voltage) from work equipment pump oil pressure sensor can be checked in real-time monitor-
Related ing mode. (Code 70701: Voltage of work equipment pump oil sensor)
information • Method of reproducing failure code: Turn starting switch ON.
• DH21KB is displayed as well as this code.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5 V power source See if failure code [DAQ7KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, turn starting switch ON and
Defective work equipment carry out troubleshooting.
2 pump oil pressure sensor
HHP Voltage
(Internal trouble)
Between (C) – (A) 0.5 – 6.0 V
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between TMCN3 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (34) – HHP (female) (B) tance
Possible causes 3
or defective contact in con- Wiring harness between TMCN1 (female) Resis-
and standard nector) Max. 1 z
(9) – HHP (female) (C) tance
value in normal
state Wiring harness between TMCN1 (female) Resis-
Max. 1 z
(21) – HHP (female) (A) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
TMCN1 (female) (9) – HHP (female) (C) Min. 1 Mz
4 ground in wiring harness tance
with chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between
Resis-
TMCN3 (female) (34) – HHP (female) (B) Min. 1 Mz
tance
with chassis ground
If causes 1 – 4 are not detected, transmission controller may be
Defective transmission con-
5 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DH22KB] Work equipment pump oil pressure sensor short
circuit 1
Action code Failure code Work equipment pump oil pressure sensor short circuit
Trouble
E01 DH22KB (Transmision controller system)
Contents of
• Signal voltage of work equipment pump oil pressure sensor circuit is above specified value.
trouble
Action of
• None in particular
controller
Problem that
appears on • Work equipment pump oil pressure cannot be monitored.
machine
• Input (Voltage) from work equipment pump oil pressure sensor can be checked in real-time monitor-
Related ing mode. (Code 70701: Voltage of work equipment pump oil pressure sensor)
information • Method of reproducing failure code: Turn starting switch ON.
• DH21KB is displayed as well as this code.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5 V power source See if failure code [DAQ7KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, turn starting switch ON and
Defective work equipment carry out troubleshooting.
2 pump oil pressure sensor
HHP Voltage
(Internal trouble)
Between (C) – (A) 0.5 – 6.0 V
a Prepare with starting switch OFF, turn starting switch ON and
Possible causes carry out troubleshooting.
and standard Short circuit of wiring harness between
value in normal TMCN1 (female) (9) – HHP (female) (C) Voltage Max. 1 V
state Short circuit with power with chassis ground
3 source in wiring harness Short circuit of wiring harness between
(Contact with 24V circuit) TMCN3 (female) (34) – HHP (female) (B) Voltage Max. 1 V
with chassis ground
Short circuit of wiring harness between
TMCN1 (female) (21) – HHP (female) (A) Voltage Max. 1 V
with chassis ground
If causes 1 – 4 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DHH3KA] HSS pump oil pressure sensor A

disconnection 1
Action code Failure code HSS pump oil pressure sensor A disconnection
Trouble
CALL E03 DHH3KA (Steering controller system)
Contents of
• Signal voltage of HSS pump oil pressure sensor A circuit is below specified value.
trouble
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that • HSS pump oil pressure (A side) cannot be monitored.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• Input (Voltage) from HSS pump oil pressure sensor A can be checked in real-time monitoring mode.
Related
(Code 50503: Voltage of HSS pump oil pressure sensor A)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5 V power source See if failure code [DB37KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, turn starting switch ON and
Defective HSS pump oil carry out troubleshooting.
2 pressure sensor A (Internal
ST1 Voltage
trouble)
Between (C) – (A) 0.5 – 6.0 V
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between STCN3 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (34) – ST1 (female) (B) tance
Possible causes 3
or defective contact in con- Wiring harness between STCN1 (female) Resis-
and standard nector) Max. 1 z
(20) – ST1 (female) (C) tance
value in normal
state Wiring harness between STCN1 (female) Resis-
Max. 1 z
(21) – ST1 (female) (A) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
STCN1 (female) (20) – ST1 (female) (C) Min. 1 Mz
4 ground in wiring harness tance
with chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between
Resis-
STCN3 (female) (34) – ST1 (female) (B) Min. 1 Mz
tance
with chassis ground
If causes 1 – 4 are not detected, steering controller may be defec-
5 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DHH3KB] HSS pump oil pressure sensor A short circuit 1
Action code Failure code HSS pump oil pressure sensor A short circuit
Trouble
CALL E03 DHH3KB (Steering controller system)
Contents of
• Signal voltage of HSS pump oil pressure sensor A circuit is above specified value.
trouble
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that • HSS pump oil pressure (A side) cannot be monitored.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• Input (Voltage) from HSS pump oil pressure sensor A can be checked in real-time monitoring mode.
Related
(Code 50503: Voltage of HSS pump oil pressure sensor A)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source See if failure code [DB37KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, turn starting switch ON and
Defective HSS pump oil carry out troubleshooting.
2 pressure sensor A (Internal
ST1 Voltage
trouble)
Between (C) – (A) 0.5 – 6.0 V
a Prepare with starting switch OFF, turn starting switch ON and
Possible causes carry out troubleshooting.
and standard Short circuit of wiring harness between
value in normal STCN1 (female) (20) – ST1 (female) (C) Voltage Max. 1 V
state Short circuit with power with chassis ground
3 source in wiring harness Short circuit of wiring harness between
(Contact with 24V circuit) STCN3 (female) (34) – ST1 (female) (B) Voltage Max. 1 V
with chassis ground
Short circuit of wiring harness between
STCN1 (female) (21) – ST1 (female) (A) Voltage Max. 1 V
with chassis ground
If causes 1 – 4 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DHH4KA] HSS pump oil pressure sensor B disconnection1

Action code Failure code HSS pump oil pressure sensor B disconnection
Trouble
CALL E03 DHH4KA (Steering controller system)
Contents of
• Signal voltage of HSS pump oil pressure sensor B circuit is below specified value.
trouble
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that • HSS pump oil pressure (B side) cannot be monitored.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• Input (Voltage) from HSS pump oil pressure sensor B can be checked in real-time monitoring mode.
Related
(Code 50504: Voltage of HSS pump oil pressure sensor B)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source See if failure code [DB37KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, then turn starting switch ON
Defective HSS pump oil and carry out troubleshooting.
2 pressure sensor B (Internal
ST2 Voltage
trouble)
Between (C) – (A) 0.5 – 6.0 V
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between STCN3 (female) Resis-
Max. 1 z
ness (Disconnection in wiring (34) – ST2 (female) (B) tance
Possible causes 3
or defective contact in con- Wiring harness between STCN1 (female) Resis-
and standard nector) Max. 1 z
(14) – ST2 (female) (C) tance
value in normal
state Wiring harness between STCN1 (female) Resis-
Max. 1 z
(21) – ST2 (female) (4) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
STCN1 (female) (14) – ST2 (female) (C) Min. 1 Mz
4 ground in wiring harness tance
with chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between
Resis-
STCN3 (female) (34) – ST2 (female) (B) Min. 1 Mz
tance
with chassis ground
If causes 1 – 4 are not detected, steering controller may be defec-
5 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DHH4KB] HSS pump oil pressure sensor B short circuit 1
Action code Failure code HSS pump oil pressure sensor B short circuit
Trouble
CALL E03 DHH4KB (Steering controller system)
Contents of
• Signal voltage of HSS pump oil pressure sensor B circuit is above specified value.
trouble
Action of
• Flashes caution lamp and turns on caution buzzer.
controller
Problem that • HSS pump oil pressure (B side) cannot be monitored.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• Input (Voltage) from HSS pump oil pressure sensor B can be checked in real-time monitoring mode.
Related
(Code 50504: Voltage of HSS pump oil pressure sensor B)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source See if failure code [DB37KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, then turn starting switch ON
Defective HSS pump oil and carry out troubleshooting.
2 pressure sensor B (Internal
ST2 Voltage
trouble)
Between (C) – (A) 0.5 – 6.0 V
a Prepare with starting switch OFF, then turn starting switch ON
Possible causes and carry out troubleshooting.
and standard Short circuit of wiring harness between
value in normal STCN1 (female) (14) – ST2 (female) (C) Voltage Max. 1 V
state Short circuit with power with chassis ground
3 source in wiring harness Short circuit of wiring harness between
(Contact with 24V circuit) STCN3 (female) (34) – ST2 (female) (B) Voltage Max. 1 V
with chassis ground
Short circuit of wiring harness between
STCN1 (female) (21) – ST2 (female) (A) Voltage Max. 1 V
with chassis ground
If causes 1 – 4 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DK10KA] Fuel control dial disconnection 1

Action code Failure code Fuel control dial disconnection
Trouble
CALL E03 DK10KA (Steering controller system)
Contents of
• Input voltage from fuel control dial is below specified value
trouble
• Blinks warning lamp and sounds alarm buzzer.
Action of
• Limits operations of engine, transmission and brake.
controller
• Continues control with signal of decelerator pedal potentiometer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Input voltage of fuel control dial can be checked in real-time monitoring mode.
Related
(Code: 03000: Fuel control dial input voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source If failure code [DB35KK] is displayed, carry out troubleshooting for
1
system it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective fuel control dial DIAL (male) Resistance
2 (Internal disconnection or
(1) – (3) 4.0 – 6.0 kz
short circuit)
(1) – (2) 0.5 – 4.5 kz
(3) – (2) 0.5 – 4.5 kz
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between STCN1 (female) Resis-
Max. 1 z
Possible causes ness (Disconnection in wiring (22) – AL – DIAL (female) (1) tance
3
and standard or defective contact in con- Wiring harness between STCN1 (female) Resis-
value in normal nector) Max. 1 z
(21) – CH – DIAL (female) (3) tance
state
Wiring harness between STCN1 (female) Resis-
Max. 1 z
(8) – DIAL (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between STCN1 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(22) – AL – DIAL (female) (1) tance
circuit)
Wiring harness between STCN1 (female) Resis-
Min. 1 Mz
(8) – DIAL (female) (2) tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective steering controller STCN1 Voltage
Between STCN1 (22) – (21) 4.6 – 5.4 V
Between STCN1 (8) – (21) 0.5 – 4.5 V

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Failure code [DK10KB] Fuel control dial short circuit 1

Action code Failure code Fuel control dial short circuit
Trouble
CALL E03 DK10KB (Steering controller system)
Contents of
• Input voltage from fuel control dial is above specified value.
trouble
• Blinks warning lamp and sounds alarm buzzer.
Action of
• Limits operations of engine, transmission and brake.
controller
• Continues control with signal of decelerator pedal potentiometer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Input voltage of fuel control dial can be checked in real-time monitoring mode.
Related
(Code: 03000: Fuel control dial input voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source If failure code [DB35KK] is displayed, carry out troubleshooting for
1
system it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective fuel control dial DIAL (male) Resistance
2 (Internal disconnection or
(1) – (3) 4.0 – 6.0 kz
short circuit)
(1) – (2) 0.5 – 4.5 kz
(3) – (2) 0.5 – 4.5 kz
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
3
Possible causes or defective contact in con- Wiring harness between STCN1 (female) Resis-
nector) Max. 1 z
and standard (22) – DIAL (female) (1) tance
value in normal a Prepare with starting switch OFF, then turn starting switch ON
state and carry out troubleshooting.
Wiring harness between STCN1 (female)
Voltage Min. 1 V
Hot short (Short circuit with (22) – DIAL (female) (1) with chassis ground
4
24V circuit) in wiring harness Wiring harness between STCN1 (female)
Voltage Min. 1 V
(8) – DIAL (female) (2) with chassis ground
Wiring harness between STCN1 (female)
Voltage Min. 1 V
(21) – DIAL (female) (3) with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective steering controller STCN1 Voltage
Between STCN1 (22) – (21) 4.6 – 5.4 V
Between STCN1 (8) – (21) 0.5 – 4.5 V

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Failure code [DK30KA] Steering potentiometer (1) disconnection 1

Action code Failure code Steering potentiometer (1) disconnection
Trouble
CALL E03 DK30KA (Steering controller system)
Contents of
• Signal voltage of steering potentiometer 1 system (L) is below specified value.
trouble
• Continues control with signal of steering potentiometer 2 system (R).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of steering potentiometer 1 (L) signal can be checked with real-time monitoring mode. (Code:
Related 50300 Steering lever potentio 1 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DB35KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
TL2 (male) Resistance
Defective steering potenti-
Between (5) – (8) 3.2 kz ± 20%
2 ometer 1 (Internal discon-
nection) 6–1z
Between (5) – (7)
(Right – Left steering)
1–6z
Between (7) – (8)
(Right – Left steering)
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ing without turning starting switch ON.
and standard Disconnection in wiring har-
value in normal ness (Disconnection in wiring Wiring harness between STCN1 (female) Resis-
3 Max. 1 z
state or defective contact in con- (22) – TL2 (female) (5) tance
nector) Wiring harness between STCN1 (female) Resis-
Max. 1 z
(2) – TL2 (female) (7) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between STCN1 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(2) – TL2 (female) (7) with chassis ground tance
circuit)
Wiring harness between STCN1 (female) Resis-
Min. 1 Mz
(22) – TL2 (female) (5) with chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective steering controller
STCN1 Voltage
Between (2) – (21) 0.5 – 4.5 V

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Failure code [DK30KB] Steering potentiometer (1) short circuit 1

Action code Failure code Steering potentiometer 1 short circuit
Trouble
CALL E03 DK30KB (Steering controller system)
Contents of
• Signal voltage of steering potentiometer 1 system (L) is above 4.5 V.
trouble
• Continues control with signal of steering potentiometer 2 system (R).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of steering potentiometer 1 (L) signal can be checked with real-time monitoring mode. (Code:
Related 50300 Steering lever potentio 1 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DB35KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
TL2 (male) Resistance
Defective steering potenti-
Between (5) – (8) 3.2 kz ± 20%
2 ometer 1 (Internal short cir-
cuit) 1 – 6 kz
Between (5) – (7)
(Right – Left steering)
Possible causes
6 – 1 kz
and standard Between (7) – (8)
(Right – Left steering)
value in normal
state a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Hot short (Short circuit with Wiring harness between STCN1 (female)
3 Voltage Max. 1 V
24V circuit) in wiring harness (2) – TL2 (female) (7) with chassis ground
Wiring harness between STCN1 (female)
Voltage Max. 1 V
(22) – TL2 (female) (5) with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
4 Defective steering controller
STCN1 Voltage
Between (2) – (21) 0.5 – 4.5 V

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Failure code [DK30KX] Steering potentiometer (1) out of input signal

range 1
Action code Failure code Steering potentiometer (1) out of input signal range
Trouble
CALL E04 DK30KX (Steering controller system)
Contents of • In steering potentiometer 1 and 2 systems, either of failure codes [DK30KA] and [DK30KB] and
trouble either of failure codes [DK31KA] and [DK31KB] occurred simultaneously.
Action of • Limits operation of engine and transmission.
controller • Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of steering potentiometer signal can be checked with real-time monitoring mode.
(Code: 50300 Steering lever potentio 1 voltage)
Related
(Code: 50301 Steering lever potentio 2 voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure codes [DK30KA], [DK30KB], [DK31KA], and [DK31KB].
state

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Failure code [DK30KZ] Steering potentiometer (1) disconnection or

short circuit 1
Action code Failure code Steering potentiometer (1) disconnection or short circuit
Trouble
CALL E04 DK30KZ (Steering controller system)
• In steering potentiometer 1 and 2 systems, when starting switch is turned ON, only either side is
Contents of
abnormal and then either of failure codes [DK30KA] and [DK30KB] and either of failure codes
trouble
[DK31KA] and [DK31KB] occurred simultaneously.
Action of • Limits operation of engine and transmission.
controller • Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel at all.
machine
• State of steering potentiometer signal can be checked with real-time monitoring mode.
(Code: 50300 Steering lever potentio 1 voltage)
Related
(Code: 50301 Steering lever potentio 2 voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure codes [DK30KA], [DK30KB], [DK31KA], and [DK31KB].
state

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Failure code [DK30L8] Steering potentiometer (1) analog signals do not

agree 1
Action code Failure code Steering potentiometer (1) analog signals do not agree
Trouble
CALL E03 DK30L8 (Steering controller system)
Contents of
• Total of signal voltages of steering potentiometer 1 and 2 systems is above specified range.
trouble
• Continues control with signal of normal one of PCCS lever steering potentiometer 1 and 2 systems.
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of steering potentiometer signal can be checked with real-time monitoring mode.
(Code: 50300 Steering lever potentio 1 voltage)
Related
(Code: 50301 Steering lever potentio 2 voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure codes [DK30KA], [DK30KB], [DK31KA], and [DK31KB].
state

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Failure code [DK31KA] Steering potentiometer (2) disconnection 1

Action code Failure code Steering potentiometer (2) disconnection
Trouble
CALL E03 DK31KA (Steering controller system)
Contents of
• Signal voltage of steering potentiometer 2 system (R) is below specified value.
trouble
• Continues control with signal of steering potentiometer 1 system (L).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of steering potentiometer 2 (R) signal can be checked with real-time monitoring mode.
Related (Code: 50301 Steering lever potentio 2 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DB35KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
TL2 (male) Resistance
Defective steering potenti-
Between (5) – (8) 3.2 kz ± 20%
2 ometer 2 (Internal discon-
nection) 6–1z
Between (5) – (6)
(Right – Left steering)
1–6z
Between (6) – (8)
(Right – Left steering)
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ing without turning starting switch ON.
and standard Disconnection in wiring har-
value in normal ness (Disconnection in wiring Wiring harness between STCN1 (female) Resis-
3 Max. 1 z
state or defective contact in con- (22) – TL2 (female) (5) tance
nector) Wiring harness between STCN1 (female) Resis-
Max. 1 z
(19) – TL2 (female) (6) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between STCN1 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(19) – TL2 (female) (6) with chassis ground tance
circuit)
Wiring harness between STCN1 (female) Resis-
Min. 1 Mz
(22) – TL2 (female) (5) with chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective steering controller
STCN1 Voltage
Between (19) – (21) 0.5 – 4.5 V

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Circuit diagram related

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Failure code [DK31KB] Steering potentiometer (2) short circuit 1

Action code Failure code Steering potentiometer (2) short circuit
Trouble
CALL E03 DK31KB (Steering controller system)
Contents of
• Signal voltage of steering potentiometer 2 system (R) is above specified value.
trouble
• Continues control with signal of steering potentiometer 1 system (L).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of steering potentiometer 2 (R) signal can be checked with real-time monitoring mode. (Code:
Related 50301 Steering lever potentio 2 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in steering
direction).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DB35KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
TL2 (male) Resistance
Defective steering potenti-
Between (5) – (8) 3.2 kz ± 20%
2 ometer 2 (Internal short cir-
cuit) 6–1z
Between (5) – (6)
(Right – Left steering)
Possible causes
1–6z
and standard Between (6) – (8)
(Right – Left steering)
value in normal
state a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Hot short (Short circuit with Wiring harness between STCN1 (female)
3 Voltage Max. 1 V
24V circuit) in wiring harness (19) – TL2 (female) (6) with chassis ground
Wiring harness between STCN1 (female)
Voltage Max. 1 V
(22) – TL2 (female) (5) with chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
4 Defective steering controller
STCN1 Voltage
Between (19) – (21) 0.5 – 4.5 V

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Failure code [DK40KA] Brake potentiometer disconnection 1

Action code Failure code Brake potentiometer disconnection
Trouble
CALL E03 DK40KA (Steering controller system)
Contents of
• Signal voltage of brake pedal potentiometer is below specified value
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Does not control brake with brake potentiometer signal (Pedal can be operated).
controller
• Limits operations of engine and transmission.
Problem that • Brake control performance of brake pedal lowers.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• State of brake pedal potentiometer signal can be checked with real-time monitoring mode.
Related
(Code: 50400 Brake pedal potentio voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate brake pedal.

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DB35KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective brake pedal poten- BRK (male) Resistance
2 tiometer (Internal disconnec-
Between (A) – (C) 4.0 – 6.0 kz
tion)
Between (A) – (B) 1.5 – 4.5 kz (Free – fullstroke)
Between (B) – (C) 4.5 – 1.5 kz (Free – fullstroke)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Disconnection in wiring har- Wiring harness between STCN1 (female) Resis-
Max. 1 z
Possible causes ness (Disconnection in wiring (21) – BRK (female) (A) tance
and standard 3
or defective contact in con- Wiring harness between STCN1 (female) Resis-
value in normal nector) Max. 1 z
(3) – BRK (female) (B) tance
state
Wiring harness between STCN1 (female) Resis-
Max. 1 z
(22) – BRK (female) (C) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har- Wiring harness between STCN1 (female) Resis-
Min. 1 Mz
4 ness (Contact with ground (3) – BRK (female) (B) and chassis ground tance
circuit) Wiring harness between STCN1 (female)
Resis-
(22) – BRK (female) (C) or circuit branch Min. 1 Mz
tance
end and chassis ground
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective steering controller
STCN1 Voltage
Between (3) – (21) 1.5 – 4.5 V

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Circuit diagram related

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Failure code [DK40KB] Brake potentiometer short circuit 1

Action code Failure code Brake potentiometer short circuit
Trouble
CALL E03 DK40KB (Steering controller system)
Contents of
• Signal voltage of brake pedal potentiometer is above specified value.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Does not control brake with brake potentiometer signal (Pedal can be operated).
controller
• Limits operations of engine and transmission.
Problem that • Brake control performance of brake pedal lowers.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• State of brake pedal potentiometer signal can be checked with real-time monitoring mode.
Related
(Code: 50400 Brake pedal potentio voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate brake pedal.

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DB35KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective brake pedal poten- BRK (male) Resistance
2 tiometer (Internal short cir-
Between (A) – (C) 4.0 – 6.0 kz
cuit)
Between (A) – (B) 1.5 – 4.5 kz (Free – fullstroke)
Between (B) – (C) 4.5 – 1.5 kz (Free – fullstroke)
a Prepare with starting switch OFF, then turn starting switch ON
Possible causes and carry out troubleshooting.
and standard Wiring harness between STCN1 (female)
value in normal Hot short (Short circuit with Voltage Max. 1 V
3 (3) – BRK (female) (B) and chassis ground
state 24V circuit) in wiring harness
Wiring harness between STCN1 (female)
(22) – BRK (female) (C) or circuit branch Voltage Max. 1 V
end and chassis ground
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
4
or defective contact in con- Wiring harness between STCN1 (female) Resis-
nector) Max. 1 z
(21) – BRK (female) (A) tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
5 Defective steering controller
STCN1 Voltage
Between (3) – (21) 1.5 – 4.5 V

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Failure code [DK55KX] Directional potentiometer out of input signal

range 1
Action code Failure code Directional potentiometer out of input signal range
Trouble
CALL E04 DK55KX (Transmission controller system)
Contents of • In F-R potentiometer 1 and 2 systems, either of failure codes [DK56KA] and [DK56KB] and either
trouble of failure codes [DK57KA] and [DK57KB] occurred simultaneously.
Action of • Limits operation of engine and transmission.
controller • Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel at all.
machine
• State of F-R potentiometer signal can be checked with real-time monitoring mode.
(Code: 50200 F-R lever potentio 1 voltage)
Related
(Code: 50201 F-R lever potentio 2 voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure codes [DK56KA], [DK56KB], [DK57KA], and [DK57KB].
state

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Failure code [DK55KZ] Directional potentiometer disconnection or short

circuit 1
Action code Failure code Directional potentiometer disconnection or short circuit
Trouble
CALL E04 DK55KZ (Transmission controller system)
• In F-R potentiometer 1 and 2 systems, when starting switch is turned ON, only either side is abnor-
Contents of
mal and then either of failure codes [DK56KA] and [DK56KB] and either of failure codes [DK57KA]
trouble
and [DK57KB] occurred simultaneously.
Action of • Limits operation of engine and transmission.
controller • Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel at all.
machine
• State of F-R potentiometer signal can be checked with real-time monitoring mode.
(Code: 50200 F-R lever potentio 1 voltage)
Related
(Code: 50201 F-R lever potentio 2 voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure codes [DK56KA], [DK56KB], [DK57KA], and [DK57KB].
state

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Failure code [DK55L8] Directional potentiometer analog signals do not

agree 1
Action code Failure code Directional potentiometer analog signals do not agree
Trouble
CALL E03 DK55L8 (Transmission controller system)
Contents of
• Total of signal voltages of directional potentiometer 1 and 2 systems is above specified range.
trouble
Action of • Continues control with signal of normal one of F-R potentiometer 1 and 2 systems.
controller • Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of F-R potentiometer signal can be checked with real-time monitoring mode.
(Code: 50200 F-R lever potentio 1 voltage)
Related
(Code: 50201 F-R lever potentio 2 voltage)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for failure codes [DK56KA], [DK56KB], [DK57KA], and [DK57KB].
state

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Failure code [DK56KA] F-R potentiometer (1) disconnection 1

Action code Failure code F-R potentiometer (1) disconnection
Trouble
CALL E03 DK56KA (Transmission controller system)
Contents of
• Signal voltage of F-R potentiometer 1 system (R) is below specified value.
trouble
• Continues control with signal of F-R potentiometer 2 system (F).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of F-R potentiometer 1 (R) signal can be checked with real-time monitoring mode.
Related (Code: 50200 F-R lever potentio 1 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DAQ5KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Defective F-R potentiometer TL2 (male) Resistance

2
1 (Internal disconnection) Between (4) – (1) 3.2 kz ± 20%
Between (4) – (3) 6 – 1 kz (F-R)
Between (3) – (1) 1 – 6 kz (F-R)
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
Possible causes
and standard ness (Disconnection in wiring Wiring harness between TMCN1 (female) Resis-
3 Max. 1 z
value in normal or defective contact in con- (22) – TL2 (female) (4) tance
state nector) Wiring harness between TMCN1 (female) Resis-
Max. 1 z
(2) – TL2 (female) (3) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between TMCN1 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(2) – TL2 (female) (3) with chassis ground tance
circuit)
Wiring harness between TMCN1 (female) Resis-
Min. 1 Mz
(22) – TL2 (female) (4) with chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
Defective transmission con- and carry out troubleshooting.
5
troller TMCN1 Voltage
Between (2) – (21) 0.5 – 4.5 V

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Circuit diagram related

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Failure code [DK56KB] F-R potentiometer (1) short circuit 1

Action code Failure code F-R potentiometer (1) short circuit
Trouble
CALL E03 DK56KB (Transmission controller system)
Contents of
• Signal voltage of directional potentiometer 1 system (R) is above specified value.
trouble
• Continues control with signal of F-R potentiometer 2 system.
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of F-R potentiometer 1 (R) signal can be checked with real-time monitoring mode.
Related (Code: 50200 F-R lever potentio 1 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DAQ5KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Defective F-R potentiometer TL2 (male) Resistance

2
1 (Internal short circuit) Between (4) – (1) 3.2 kz ± 20%
Between (4) – (3) 6 – 1 kz (F-R)
Between (3) – (1) 1 – 6 kz (F-R)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Possible causes
and standard Wiring harness between TMCN1 (female)
Voltage Max. 1 V
value in normal Hot short (Short circuit with (2) – TL2 (female) (3) with chassis ground
3
state 24V circuit) in wiring harness Wiring harness between TMCN1 (female)
Voltage Max. 1 V
(22) – TL2 (female) (4) with chassis ground
Wiring harness between TMCN1 (female)
Voltage Max. 1 V
(21) – TL2 (female) (1) with chassis ground
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
4
or defective contact in con- Wiring harness between TMCN1 (female) Resis-
nector) Max. 1 z
(21) – TL2 (female) (1) tance
a Prepare with starting switch OFF, then turn starting switch ON
Defective transmission con- and carry out troubleshooting.
5
troller TMCN1 Voltage
Between (2) – (21) 0.5 – 4.5 V

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Circuit diagram related

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Failure code [DK57KA] F-R potentiometer (2) disconnection 1

Action code Failure code F-R potentiometer (2) disconnection
Trouble
CALL E03 DK57KA (Transmission controller system)
Contents of
• Signal voltage of F-R potentiometer 2 system (F) is below specified value.
trouble
• Continues control with signal of F-R potentiometer 1 system (R).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of F-R potentiometer 2 (R) signal can be checked with real-time monitoring mode.
Related (Code: 50201 F-R lever potentio 2 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DAQ5KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Defective F-R potentiometer TL2 (male) Resistance

2
2 (Internal disconnection) Between (4) – (1) 3.2 kz ± 20%
Between (4) – (2) 1 – 6 kz (F-R)
Between (2) – (1) 6 – 1 kz (F-R)
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
Possible causes
and standard ness (Disconnection in wiring Wiring harness between TMCN1 (female) Resis-
3 Max. 1 z
value in normal or defective contact in con- (22) – TL2 (female) (4) tance
state nector) Wiring harness between TMCN1 (female) Resis-
Max. 1 z
(19) – TL2 (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between TMCN1 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(19) – TL2 (female) (2) with chassis ground tance
circuit)
Wiring harness between TMCN1 (female) Resis-
Min. 1 Mz
(22) – TL2 (female) (4) with chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
Defective transmission con- and carry out troubleshooting.
5
troller TMCN1 Voltage
Between (19) – (21) 0.5 – 4.5 V

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Circuit diagram related

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Failure code [DK57KB] F-R potentiometer (2) short circuit 1

Action code Failure code F-R potentiometer (2) short circuit
Trouble
CALL E03 DK57KB (Transmission controller system)
Contents of
• Signal voltage of F-R potentiometer 2 system (F) is above specified value.
trouble
• Continues control with signal of F-R potentiometer 1 system (R).
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• State of F-R potentiometer 2 (F) signal can be checked with real-time monitoring mode.
Related (Code: 50201 F-R lever potentio 2 voltage)
information • Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (in F-R direc-
tion).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 5V power If failure code [DAQ5KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.

Defective F-R potentiometer TL2 (male) Resistance

2
2 (Internal short circuit) Between (4) – (1) 3.2 kz ± 20%
Between (4) – (2) 1 – 6 kz (F-R)
Between (2) – (1) 6 – 1 kz (F-R)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Possible causes
and standard Wiring harness between TMCN1 (female)
Voltage Max. 1 V
value in normal Hot short (Short circuit with (19) – TL2 (female) (2) with chassis ground
3
state 24V circuit) in wiring harness Wiring harness between TMCN1 (female)
Voltage Max. 1 V
(22) – TL2 (female) (4) with chassis ground
Wiring harness between TMCN1 (female)
Voltage Max. 1 V
(21) – TL2 (female) (1) with chassis ground
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
4
or defective contact in con- Wiring harness between TMCN1 (female) Resis-
nector) Max. 1 z
(21) – TL2 (female) (1) tance
a Prepare with starting switch OFF, then turn starting switch ON
Defective transmission con- and carry out troubleshooting.
5
troller TMCN1 Voltage
Between (19) – (21) 0.5 – 4.5 V

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Circuit diagram related

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Failure code [DK60KA] Acceleration sensor disconnection 1

Action code Failure code Acceleration sensor disconnection
Trouble
E01 DK60KA (Steering controller system)
Contents of
• Signal voltage of acceleration sensor is below specified value.
trouble
Action of
• Turns shoe slip control (SSC) function OFF.
controller
Problem that
appears on • Even if shoe slips, engine speed does not change.
machine
• Input (Voltage) from acceleration sensor can be checked in real-time monitoring mode.
Related
(Code 60200: Voltage of acceleration sensor)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source See if failure code [DB37KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, then turn starting switch ON
Defective acceleration sen- and carry out troubleshooting.
2
sor (Internal trouble) SSA Voltage
Between (2) – (3) 0.75 – 4.25 V
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
Possible causes 3 Max. 1 z
or defective contact in con- (34) – SSA (female) (1) tance
and standard nector) Wiring harness between STCN1 (female) Resis-
value in normal Max. 1 z
(1) – SSA (female) (2) tance
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit of wiring harness between
Short circuit with chassis Resis-
STCN1 (female) (1) – SSA (female) (2) with Min. 1 Mz
4 ground in wiring harness tance
chassis ground
(Contact with ground circuit)
Short circuit of wiring harness between
Resis-
STCN3 (female) (34) – SSA (female) (1) Min. 1 Mz
tance
with chassis ground
If causes 1 – 4 are not detected, steering controller may be defec-
5 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DK60KB] Acceleration sensor short circuit 1

Action code Failure code Acceleration sensor short circuit
Trouble
E01 DK60KB (Steering controller system)
Contents of
• Signal voltage of acceleration sensor is below specified value
trouble
Action of
• Turns shoe slip control (SSC) function OFF.
controller
Problem that
appears on • Even if shoe slips, engine speed does not change.
machine
• Input (Voltage) from acceleration sensor can be checked in real-time monitoring mode.
Related
(Code 60200: Voltage of acceleration sensor)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective 5V power source See if failure code [DB37KK] is displayed. If it is displayed, carry
1
system out troubleshooting for it first.
a Prepare with starting switch OFF, then turn starting switch ON
Defective acceleration sen- and carry out troubleshooting.
2
sor (Internal trouble) SSA Voltage
Between (2) – (3) 0.75 – 4.25 V
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Short circuit of wiring harness between
Possible causes STCN1 (female) (1) – SSA (female) (2) with Voltage Max. 1 V
and standard Short circuit with power chassis ground
value in normal 3 source in wiring harness Short circuit of wiring harness between
state (Contact with 24V circuit) STCN1 (female) (21) – SSA (female) (3) Voltage Max. 1 V
with chassis ground
Short circuit of wiring harness between
STCN3 (female) (34) – SSA (female) (1) Voltage Max. 1 V
with chassis ground
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
4
or defective contact in con- Wiring harness between STCN1 (female) Resis-
nector) Max. 1 z
(21) – SSA (female) (3) tance
If causes 1 – 4 are not detected, steering controller may be defec-
5 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DKH1KA] Pitch angle sensor disconnection 1

Action code Failure code Pitch angle sensor disconnection
Trouble
CALL E03 DKH1KA (Steering controller system)
Contents of
• Signal voltage of pitch angle sensor is below specified value.
trouble
• Cannot sense pitch angle of machine.
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that • Gearshift shock is made on slope or steering shock is made on level ground.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• State of pitch angle sensor signal can be checked with real-time monitoring mode.
Related
(Code: 60100 voltage of pitch angle sensor)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 24V power If failure code [DB36KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
PT1 Voltage
Defective pitch angle sensor Between (C) – (A) Power supply 20 – 30 V
2
(Internal trouble) Between (B) – (A) Signal 0.15 – 4.85 V
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between STCN1 (female) Resis-
state 3 Max. 1 z
or defective contact in con- (13) – PT1 (female) (B) tance
nector) Wiring harness between STCN1 (female) Resis-
Max. 1 z
(16) – PT1 (female) (C) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between STCN1 (female) Resis-
4 ness (Contact with ground Min. 1 Mz
(13) – PT1 (female) (B) with chassis ground tance
circuit)
Wiring harness between STCN1 (female) Resis-
Min. 1 Mz
(16) – PT1 (female) (C) with chassis ground tance
If causes 1 – 4 are not detected, steering controller may be defec-
5 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DKH1KB] Pitch angle sensor short circuit 1

Action code Failure code Pitch angle sensor short circuit
Trouble
CALL E03 DKH1KB (Steering controller system)
Contents of
• Signal voltage of pitch angle sensor is above specified value
trouble
• Cannot sense pitch angle of machine.
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that • Gearshift shock is made on slope or steering shock is made on level ground.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, travel is limited to F1 and R1.
• State of pitch angle sensor signal can be checked with real-time monitoring mode.
Related
(Code: 60100 Pitch angle sensor voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor 24V power If failure code [DB36KK] is also displayed, carry out troubleshoot-
1
supply system ing for it first.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
PT1 Voltage
Defective pitch angle sensor Between (C) – (A) Power supply 20 – 30 V
2
(Internal trouble) Between (B) – (A) Signal 0.15 – 4.85 V
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
Possible causes troller, too, for another cause of trouble, and then judge.
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state
Hot short (Short circuit with Wiring harness between STCN1 (female)
3 Voltage Max. 1 V
24V circuit) in wiring harness (13) – PT1 (female) (B) with chassis ground
Wiring harness between STCN1 (female)
Voltage Max. 1 V
(21) – PT1 (female) (A) with chassis ground
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness (Disconnection in wiring ing without turning starting switch ON.
4
or defective contact in con- Wiring harness between STCN1 (female) Resis-
nector) Max. 1 z
(21) – PT1 (female) (A) tance
If causes 1 – 4 are not detected, steering controller may be defec-
5 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DKH1KX] Pitch angle sensor out of input signal range 1
Action code Failure code Pitch angle sensor out of input signal range
Trouble
E01 DKH1KX (Transmission controller system)
Contents of • Either of pitch angle sensor errors [DKH1KA] and [DKH1KB] occurred or steering controller CAN
trouble communication failure code [DB3RKR] occurred.
Action of
• Cannot recognize pitch angle.
controller
Problem that
appears on • Gear speed is not changed automatically.
machine
• Input voltage from pitch angle sensor can be checked in real-time monitoring mode.
Related
(Code: 60100: Pitch angle sensor voltage)
information
• Method of reproducing failure code: Turn starting switch ON.

Possible causes Cause Standard value in normal state/Remarks on troubleshooting

and standard
value in normal Carry out troubleshooting for disconnection in pitch angle sensor [DKH1KA] and short circuit
state [DKH1KB] and steering controller CAN communication error [DB3RKR].

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Failure code [DLT3KA] Transmission out-speed sensor disconnection 1

Action code Failure code Transmission out-speed sensor disconnection
Trouble
E01 DLT3KA (Transmission controller system)
Contents of
• No signal is input from transmission bevel speed sensor.
trouble
Action of
• Recognizes that transmission bevel speed is 0 rpm.
controller
• Transmission bevel speed cannot be monitored.
Problem that
• Traction force cannot be calculated.
appears on
• Auto shift down function does not work normally.
machine
• Gear shift shock is large.
• Transmission bevel speed can be checked with real-time monitoring mode.
Related (Code: 31400 Transmission output speed)
information • Method of reproducing failure code: Turn starting switch ON + Drive machine (actually or with no
load).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective transmission bevel
1 speed sensor (Internal dis- TM1 (male) Resistance
connection or short circuit) Between (1) – (2) 500 – 1,000 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between TMCN2 (female) Resis-
2 Max. 1 z
or defective contact in con- (30) – TM1 (female) (1) tance
nector) Wiring harness between TMCN2 (female) Resis-
Max. 1 z
(39) – TM1 (female) (2) tance
Possible causes
and standard a Prepare with starting switch OFF, then carry out troubleshoot-
value in normal ing without turning starting switch ON.
state Ground fault in wiring har-
Wiring harness between TMCN2 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(30) – TM1 (female) (1) with chassis ground tance
circuit)
Wiring harness between TMCN2 (female) Resis-
Min. 1 Mz
(39) – TM1 (female) (2) with chassis ground tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
Hot short (Short circuit with Wiring harness between TMCN2 (female)
4 Voltage Max. 1 V
24V circuit) in wiring harness (30) – TM1 (female) (1) with chassis ground
Wiring harness between TMCN2 (female)
Voltage Max. 1 V
(39) – TM1 (female) (2) with chassis ground
If causes 1 – 4 are not detected, transmission controller may be
Defective transmission con-
5 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DLT3KB] Transmission out-speed sensor abnormal 1

Action code Failure code Transmission out-speed sensor abnormal
Trouble
E01 DLT3KB (Transmission controller system)
Contents of
• While machine is traveling, signal from transmission bevel speed sensor does not change.
trouble
Action of
• Recognizes that transmission bevel speed is 0 rpm.
controller
• Transmission bevel speed cannot be monitored.
Problem that
• Traction force cannot be calculated.
appears on
• Auto shift down function does not work normally.
machine
• Gear shift shock is large.
• Transmission bevel speed can be checked with real-time monitoring mode.
Related (Code: 31400 Transmission output speed)
information • Method of reproducing failure code: Turn starting switch ON + Drive machine (actually or with no
load).

Cause Standard value in normal state/Remarks on troubleshooting

Defective installation of
Carry out Testing and adjusting, "Adjusting transmission speed
1 transmission output speed
sensor".
sensor
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective transmission bevel
2 speed sensor (Internal dis- TM1 (male) Resistance
Possible causes connection or short circuit) Between (1) – (2) 500 – 1,000 z
and standard Between (1) – chassis ground Min. 1 Mz
value in normal
a Prepare with starting switch OFF, then carry out troubleshoot-
state
ing without turning starting switch ON.
Ground fault in wiring har-
Wiring harness between TMCN2 (female) Resis-
3 ness (Contact with ground Min. 1 Mz
(30) – TM1 (female) (1) with chassis ground tance
circuit)
Wiring harness between TMCN2 (female) Resis-
Min. 1 Mz
(39) – TM1 (female) (2) with chassis ground tance
If causes 1 – 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

Circuit diagram related

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Failure code [DV00KB] Caution buzzer short circuit 1

Action code Failure code Caution buzzer short circuit
Trouble
– DV00KB (Machine monitor system)
Contents of
• Abnormal current flowed when caution buzzer circuit output ground signal.
trouble
Action of • Flashes caution lamp.
controller • Stops caution buzzer circuit from outputting ground signal.
Problem that
appears on • Caution buzzer does not sound.
machine
Related • Method of reproducing failure code: Turn starting switch ON (When it is turned ON, buzzer sounds
information for 1 second).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective caution buzzer ing without turning starting switch ON.
1
(Internal short circuit) 217 (male) Resistance
Between (1) – (2) 200 z
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
Hot short (Short circuit with
state 2
24V circuit) in wiring harness Short circuit of wiring harness between 217
(female) (1) – S03 (female) (18) with chas- Voltage Max. 1 V
sis ground
If causes 1 and 2 are not detected, machine monitor may be defec-
3 Defective machine monitor tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DW59KA] Blade dual selector solenoid disconnection 1

Action code Failure code Blade dual selector solenoid disconnection
Trouble
E01 DW59KA (Transmission controller system)
Contents of
• When signal is output to blade dual selector solenoid circuit, any current does not flow.
trouble
Action of
• Stops outputting to blade dual selector solenoid circuit.
controller
Problem that
appears on • Blade dual tilt mechanism does not work (When it is operated, single tilt mechanism works).
machine
• Output (Current) to blade dual selector solenoid can be checked in real-time monitoring mode.
Related
(Code 70600: Blade dual solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON and perform blade dual tilt operation.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective blade dual selector ing without turning starting switch ON.
1 solenoid (Internal short cir-
PA (male) Resistance
cuit)
Between (1) – (2) 10 – 40 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (27) – PA (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(23) – PA (female) (2) tance
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

Circuit diagram related

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Failure code [DW59KB] Blade dual selector solenoid short circuit 1

Action code Failure code Blade dual selector solenoid short circuit
Trouble
E01 DW59KB (Transmission controller system)
Contents of
• When signal is output to blade dual selector solenoid circuit, abnormal current flowed.
trouble
Action of
• Stops outputting to blade dual selector solenoid circuit.
controller
Problem that
appears on • Blade dual tilt mechanism does not work (When it is operated, single tilt mechanism works).
machine
• Output (Current) to blade dual selector solenoid can be checked in real-time monitoring mode.
Related
(Code 70600: Blade dual solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON and perform blade dual tilt operation.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective blade dual selector
1 solenoid (Internal short cir- PA (male) Resistance
cuit) Between (1) – (2) 10 – 40 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Short circuit with chassis ing without turning starting switch ON.
and standard 2 ground in wiring harness Short circuit of wiring harness between
(Contact with ground circuit) TMCN3 (female) (27) – PA (female) (1) with Resis-
value in normal Min. 1 Mz
tance
state chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
3 ness (with another wiring Wiring harness between TMCN3 (female)
harness) Resis-
(23) – PA (female) (2), TMCN3 (female) (29) Min. 1 Mz
tance
– PA (female) (1)
If cause 1 – 3 is not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DW59KY] Blade dual selector solenoid hot short 1

Action code Failure code Blade dual selector solenoid hot short
Trouble
E01 DW59KY (Transmission controller system)
Contents of
• Some current keeps flowing to blade dual selection solenoid circuit.
trouble
Action of
• Stops outputting signal to blade dual selection solenoid circuit.
controller
Problem that
appears on • Blade dual tilt mechanism keeps operation.
machine
• Output (Current) to blade dual selection solenoid can be checked in real-time monitoring mode.
Related
(Code 70600: Blade dual solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON + (Perform blade pitch).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective blade dual selec- ing without turning starting switch ON.
1 tion solenoid (Internal short
PPA (male) Resistance
circuit)
Possible causes Between (1) – (2) 10 – 40 z
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
Hot short (Contact with 24V
state 2
circuit) in wiring harness Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(27) – DUL (female) (1)
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

Circuit diagram related

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Failure code [DW5AKA] Blade pitch selector solenoid disconnection 1

Action code Failure code Blade pitch selector solenoid disconnection
Trouble
E02 DW5AKA (Transmission controller system)
Contents of
• When signal is output to blade pitch selector solenoid circuit, any current does not flow.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Stops outputting to blade pitch selector solenoid circuit.
Problem that
appears on • Blade pitch mechanism does not work (When it is operated, blade tilt mechanism works).
machine
• Output (Current) to blade pitch selector solenoid can be checked in real-time monitoring mode.
Related
(Code 31625: Blade pitch solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON and perform blade pitch operation.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective blade pitch selec- ing without turning starting switch ON.
1 tor solenoid (Internal short
PB (male) Resistance
circuit)
Between (1) – (2) 10 – 40 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (37) – PB (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(23) – PB (female) (2) tance
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

Circuit diagram related

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Failure code [DW5AKB] Blade pitch selector solenoid short circuit 1

Action code Failure code Blade pitch selector solenoid short circuit
Trouble
E02 DW5AKB (Transmission controller system)
Contents of
• When signal was output to blade pitch selector solenoid circuit, abnormal current flowed.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Stops outputting to blade pitch selector solenoid circuit.
Problem that
appears on • Blade pitch mechanism does not work (When it is operated, blade tilt mechanism works).
machine
• Output (Current) to blade pitch selector solenoid can be checked in real-time monitoring mode.
Related
(Code 31625: Blade dual solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON and perform blade pitch operation.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective blade pitch selec-
1 tor solenoid (Internal short PB (male) Resistance
circuit) Between (1) – (2) 10 – 40 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Short circuit with chassis ing without turning starting switch ON.
and standard 2 ground in wiring harness Short circuit of wiring harness between
(Contact with ground circuit) TMCN3 (female) (37) – PB (female) (1) with Resis-
value in normal Min. 1 Mz
tance
state chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
3 ness (with another wiring Wiring harness between TMCN3 (female)
harness) Resis-
(23) – PB (female) (1), TMCN3 (female) (37) Min. 1 Mz
tance
- PB (female) (2)
If causes 1 – 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DW5AKY] Blade pitch selection solenoid hot short

circuit 1
Action code Failure code Blade pitch selection solenoid hot short circuit
Trouble
E02 DW5AKY (Transmission controller system)
Contents of
• Some current keeps flowing to blade pitch selection solenoid circuit.
trouble
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Stops outputting signal to blade pitch selection solenoid circuit.
Problem that
appears on • Blade pitch selector solenoid keeps operation.
machine
• Output state (Current) to blade pitch selection solenoid can be checked in real-time monitoring
Related
mode. (Code 31625: Blade pitch solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON + (Perform blade pitch)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective blade pitch selec- ing without turning starting switch ON.
1 tion solenoid (Internal short
PTH (male) Resistance
circuit)
Possible causes Between (1) – (2) 10 – 40 z
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
Hot short (Contact with 24V
state 2
circuit) in wiring harness Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(37) – PB (female) (1)
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

Circuit diagram related

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D275AX-5E0 Bulldozer
Form No. SEN01659-00

78 D275AX-5E0
 SEN01878-00

BULLDOZER 1SHOP MANUAL

D275AX-5E0

Machine model Serial number

D275AX-5E0 30001 and up

40 Troubleshooting 1
Troubleshooting by failure and error
codes, Part 6
Failure code [DW7BKA] Fan rev EPC disconnection ..................................................................................... 3
Failure code [DW7BKB] Fan rev EPC short circuit ......................................................................................... 4
Failure code [DW7BKY] Fan reverse solenoid hot short circuit ...................................................................... 5
Failure code [DWN1KA] HSS pump solenoid right disconnection .................................................................. 6
Failure code [DWN1KB] HSS pump solenoid right short circuit...................................................................... 8
Failure code [DWN1KY] HSS pump solenoid right hot short ........................................................................ 10
Failure code [DWN2KA] HSS pump solenoid left disconnection .................................................................. 12
Failure code [DWN2KB] HSS pump solenoid left short circuit ...................................................................... 14
Failure code [DWN2KY] HSS pump solenoid left short circuit ...................................................................... 16
Failure code [DWN3KA] Sudden stop prevention solenoid disconnection ................................................... 18
Failure code [DWN3KB] Sudden stop prevention solenoid short circuit ....................................................... 20
Failure code [DWN3KY] Sudden stop prevention solenoid hot short circuit ................................................. 22
Failure code [DWN4KA] HSS motor free solenoid disconnection................................................................. 23
Failure code [DWN4KB] HSS motor free solenoid short circuit .................................................................... 24

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Failure code [DWN5KA] Fan pump solenoid disconnection ......................................................................... 26

Failure code [DWN5KB] Fan pump solenoid short circuit ............................................................................. 28
Failure code [DWN5KY] Fan pump solenoid hot short circuit ....................................................................... 30
Failure code [DXH1KA] Lock-up solenoid disconnection.............................................................................. 32
Failure code [DXH1KB] Lock-up solenoid short circuit ................................................................................. 34
Failure code [DXH1KY] Lock-up solenoid hot short...................................................................................... 36
Failure code [DXH4KA] 1st clutch ECMV disconnection .............................................................................. 38
Failure code [DXH4KB] 1st clutch ECMV short circuit .................................................................................. 40
Failure code [DXH4KY] 1st clutch ECMV hot short circuit ............................................................................ 42
Failure code [DXH5KA] 2nd clutch ECMV disconnection ............................................................................. 44
Failure code [DXH5KB] 2nd clutch ECMV short circuit................................................................................. 46
Failure code [DXH5KY] 2nd clutch ECMV hot short circuit........................................................................... 48
Failure code [DXH6KA] 3rd clutch ECMV disconnection .............................................................................. 50
Failure code [DXH6KB] 3rd clutch ECMV short circuit.................................................................................. 52
Failure code [DXH6KY] 3rd clutch ECMV hot short circuit............................................................................ 54
Failure code [DXH7KA] Reverse clutch ECMV disconnection...................................................................... 56
Failure code [DXH7KB] Reverse clutch ECMV short circuit ......................................................................... 58
Failure code [DXH7KY] R clutch ECMV hot short circuit .............................................................................. 60
Failure code [DXH8KA] Forward clutch ECMV disconnection ...................................................................... 62
Failure code [DXH8KB] Forward clutch ECMV short circuit.......................................................................... 64
Failure code [DXH8KY] F clutch ECMV hot short circuit............................................................................... 66
Failure code [DXHBKA] Right brake ECMV disconnection........................................................................... 68
Failure code [DXHBKB] Right brake ECMV short circuit .............................................................................. 70
Failure code [DXHBKY] Right brake ECMV hot short circuit ........................................................................ 72
Failure code [DXHCKA] Left brake ECMV disconnection ............................................................................. 74
Failure code [DXHCKB] Left brake ECMV short circuit................................................................................. 76
Failure code [DXHCKY] Left brake ECMV hot short circuit........................................................................... 78

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Failure code [DW7BKA] Fan rev EPC disconnection 1

Action code Failure code Fan rev EPC disconnection
Trouble
E01 DW7BKA (Steering controller system)
Contents of
• When signal is output to fan reverse solenoid circuit, no current flows.
trouble
Action of
• Turns signal to fan reverse solenoid circuit OFF.
controller
Problem that
appears on • Fan reverse function cannot be used.
machine
• Output state (ON/OFF) to fan reverse solenoid can be checked in real-time monitoring mode.
Related
(Code 40914: Steering controller output signal 1)
information
• Method of reproducing failure code: Turn starting switch ON + Select fan reverse mode.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective fan reverse sole- ing without turning starting switch ON.
1
noid (Internal disconnection) FAR (male) Resistance
Between (1) – (2) 34 – 44 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (17) – FAR (female) (1) tance
nector) Wiring harness between STCN3 (female) Resis-
Max. 1 z
(13) – FAR (female) (2) tance
If causes 1 – 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DW7BKB] Fan rev EPC short circuit 1

Action code Failure code Fan rev EPC short circuit
Trouble
E01 DW7BKB (Steering controller system)
Contents of
• When signal was output to fan reverse solenoid circuit, abnormal current flowed.
trouble
Action of
• Turns signal to fan reverse solenoid circuit OFF.
controller
Problem that
appears on • Fan reverse function cannot be used.
machine
• Output state (ON/OFF) to fan reverse solenoid can be checked in real-time monitoring mode.
Related
(Code 40914: Steering controller output signal 1)
information
• Method of reproducing failure code: Turn starting switch ON + Select fan reverse mode.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective fan reverse sole- FAR (male) Resistance
1
noid (Internal short circuit)
Between (1) – (2) 34 – 44 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes Ground fault in wiring har- ing without turning starting switch ON.
and standard 2 ness (Contact with ground
circuit) Wiring harness between STCN3 (female) Resis-
value in normal Min. 1 Mz
(17) – FAR (female) (1) and chassis ground tance
state
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit in wiring har- ing without turning starting switch ON.
3 ness (with another wiring Wiring harness between STCN3 (female)
harness) Resis-
(17) – FAR (female) (1) and between Min. 1 Mz
tance
STCN3 (female) (13) – FAR (female) (2)
If causes 1 – 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DW7BKY] Fan reverse solenoid hot short circuit 1

Action code Failure code Fan reverse solenoid short hot circuit
Trouble
E02 DW7BKY (Steering controller system)
Contents of
• Some current keeps flowing to fan reverse solenoid circuit.
trouble
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Stops outputting signal to fan reverse solenoid circuit.
Problem that
appears on • Fan keeps running in reverse.
machine
• Output state (ON/OFF) to fan reverse solenoid can be checked in real-time monitoring mode.
Related
(Code 40914: Steering controller output signal 1)
information
• Method of reproducing failure code: Turn starting switch ON (+ Perform fan reverse operation).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective fan reverse sole- ing without turning starting switch ON.
1
noid (Internal short circuit) FAR2 (male) Resistance
Possible causes Between (1) – (2) 34 – 44 z
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
Hot short (Contact with 24V
state 2
circuit) in wiring harness Wiring harness between STC3 (female) (17)
Voltage Max. 1 V
– FAR2 (female) (1)
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

Circuit diagram related

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Failure code [DWN1KA] HSS pump solenoid right disconnection 1

Action code Failure code HSS pump solenoid right disconnection
Trouble
CALL E03 DWN1KA (Steering controller system)
Contents of
• When signal is output to HSS pump solenoid right circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to HSS pump solenoid right circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to HSS pump solenoid left can be checked in real-time monitoring mode.
Related (Code 50601: Right HSS solenoid output current, 50603: Right HSS solenoid command current)
information • Method of reproducing failure code: Turn starting switch ON and operate PCCS lever (for steering
to right).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective HSS pump sole- ing without turning starting switch ON.
1 noid right (Internal discon-
PUPA (male) Resistance
nection)
Between (1) – (2) 10 – 20 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard Disconnection in wiring har- ing without turning starting switch ON.
value in normal
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (35) – PUPA (female) (1) tance
nector) Wiring harness between STCN3 (female) Resis-
Max. 1 z
(3) – PUPA (female) (2) tance
If causes 1 and 2 are not detected, steering controller may be
3 Defective steering controller defective. (Since trouble is in system, troubleshooting cannot be
carried out.)

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Circuit diagram related

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Failure code [DWN1KB] HSS pump solenoid right short circuit 1

Action code Failure code HSS pump solenoid right short circuit
Trouble
CALL E03 DWN1KB (Steering controller system)
Contents of
• When signal was output to HSS pump solenoid right circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to HSS pump solenoid right circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to HSS pump solenoid left can be checked in real-time monitoring mode.
Related (Code 50601: Right HSS solenoid output current, 50603: Right HSS solenoid command current)
information • Method of reproducing failure code: Turn starting switch ON and operate PCCS lever (for steering
to right).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective HSS pump sole-
1 noid right (Internal short cir- PUPA (male) Resistance
cuit) Between (1) – (2) 10 – 20 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) STCN3 (female) (35) – PUPA (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) STCN3 (female) (35) – PUPA (female) (1) Resis-
Min. 1 Mz
with wiring harness between STCN3 tance
(female) (3) – PUPA (female) (2)
If causes 1 – 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DWN1KY] HSS pump solenoid right hot short 1

Action code Failure code HSS pump solenoid right hot short
Trouble
CALL E03 DWN1KY (Steering controller system)
Contents of
• When signal is output to right HSS pump solenoid circuit, some current keeps flowing.
trouble
• Stops outputting signal to HSS pump solenoid right circuit.
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that • Once machine is stopped, engine speed is limited to medium (half).
appears on • Once machine is stopped, travel is limited to F1 and R1.
machine • Machine keeps turning to right (Stop with pedal brake or parking brake lever).
• Output state to HSS pump solenoid left can be checked with real-time monitoring mode.
Related
(Code: 50601 Right HSS solenoid output current, 50603: Right HSS solenoid command current)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (Left steering).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective HSS pump sole-
1 noid left (Internal short cir- PUPA (male) Resistance
cuit) Between (1) – (2) 10 – 20 z
Possible causes Between (1) – chassis ground Min. 1 Mz
and standard
a Prepare with starting switch OFF, then turn starting switch ON
value in normal
and carry out troubleshooting.
state Hot short (Short circuit with
2
24V circuit) in wiring harness Wiring harness between STCN3 (female)
(35) – PUPA (female) (1) and chassis Voltage Max. 1 V
ground
If causes 1, 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DWN2KA] HSS pump solenoid left disconnection 1

Action code Failure code HSS pump solenoid left disconnection
Trouble
CALL E03 DWN2KA (Steering controller system)
Contents of
• When signal is output to HSS pump solenoid left circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to HSS pump solenoid left circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to HSS pump solenoid right can be checked in real-time monitoring mode.
Related (Code: 50600: Left HSS solenoid output current, 50602: Left HSS solenoid command current)
information • Method of reproducing failure code: Turn starting switch ON and operate PCCS lever (for steering
to left).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective HSS pump sole- ing without turning starting switch ON.
1 noid left (Internal disconnec-
PUPB (male) Resistance
tion)
Between (1) – (2) 10 – 20 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard Disconnection in wiring har- ing without turning starting switch ON.
value in normal
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (25) – PUPB (female) (1) tance
nector) Wiring harness between STCN3 (female) Resis-
Max. 1 z
(3) – PUPB (female) (2) tance
If causes 1, 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DWN2KB] HSS pump solenoid left short circuit 1

Action code Failure code HSS pump solenoid left short circuit
Trouble
CALL E03 DWN2KB (Steering controller system)
Contents of
• When signal was output to HSS pump solenoid left circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to HSS pump solenoid left circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to HSS pump solenoid right can be checked in real-time monitoring mode.
Related (Code: 50600: Left HSS solenoid output current, 50602: Left HSS solenoid command current)
information • Method of reproducing failure code: Turn starting switch ON and operate PCCS lever (for steering
to left).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective HSS pump sole-
1 noid left (Internal short cir- PUPB (male) Resistance
cuit) Between (1) – (2) 10 – 20 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) STCN3 (female) (25) – PUPB (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) STCN3 (female) (25) – PUPB (female) (1) Resis-
Min. 1 Mz
with wiring harness between STCN3 tance
(female) (3) – PUPB (female) (2)
If causes 1 – 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DWN2KY] HSS pump solenoid left short circuit 1

Action code Failure code HSS pump solenoid left short circuit
Trouble
E03 DWN2KY (Steering controller system)
Contents of
• When signal is output to HSS pump solenoid left circuit, some current keeps flowing.
trouble
• Stops outputting signal to HSS pump solenoid right circuit.
Action of
• Limits operation of engine and transmission.
controller
• Flashes caution lamp and turns on caution buzzer.
Problem that • Once machine is stopped, engine speed is limited to medium (half).
appears on • Once machine is stopped, travel is limited to F1 and R1.
machine • Machine keeps turning to left (Stop with pedal brake or parking brake lever).
• Output state to HSS pump solenoid right can be checked with real-time monitoring mode.
Related
(Code: 50600: Left HSS solenoid output current, 50602: Left HSS solenoid command current)
information
• Method of reproducing failure code: Turn starting switch ON + Operate PCCS lever (Left steering).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective HSS pump sole-
1 noid left (Internal short cir- PUPB (male) Resistance
cuit) Between (1) – (2) 10 – 20 z
Possible causes Between (1) – chassis ground Min. 1 Mz
and standard
a Prepare with starting switch OFF, then turn starting switch ON
value in normal
and carry out troubleshooting.
state Hot short (Short circuit with
2
24V circuit) in wiring harness Wiring harness between STCN3 (female)
(25) – PUPB (female) (1) and chassis Voltage Max. 1 V
ground
If causes 1, 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DWN3KA] Sudden stop prevention solenoid

disconnection 1
Action code Failure code Sudden stop prevention solenoid disconnection
Trouble
CALL E04 DWN3KA (Steering controller system)
Contents of
• When signal is output to sudden stop prevention solenoid circuit, any current does not flow.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel any more.
machine
• Output (Current) to sudden stop prevention solenoid can be checked in real-time monitoring mode.
Related
(Code 31628: Sudden stop prevention solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective sudden stop pre- ing without turning starting switch ON.
1 vention solenoid (Internal
ST8 (male) Resistance
disconnection)
Between (1) – (2) 5 – 25 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard Disconnection in wiring har- ing without turning starting switch ON.
value in normal ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (7) – ST8 (female) (1) tance
nector) Wiring harness between STCN3 (female) Resis-
Max. 1 z
(23) – ST8 (female) (2) tance
If causes 1, 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DWN3KB] Sudden stop prevention solenoid short circuit1

Action code Failure code Sudden stop prevention solenoid short circuit
Trouble
CALL E04 DWN3KB (Steering controller system)
Contents of
• When signal was output to sudden stop prevention solenoid circuit, abnormal current flowed.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, it cannot travel any more.
machine
• Output (Current) to sudden stop prevention solenoid can be checked in real-time monitoring mode.
Related
(Code 31628: Sudden stop prevention solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective sudden stop pre-
1 vention solenoid (Internal ST8 (male) Resistance
short circuit) Between (1) – (2) 5 – 25 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) STCN3 (female) (7) – ST8 (female) (1) with Resis-
Min. 1 Mz
value in normal tance
chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) STCN3 (female) (7) – ST8 (female) (1) with Resis-
Min. 1 Mz
wiring harness between STCN3 (female) tance
(23) – ST8 (female) (2)
If causes 1 – 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Circuit diagram related

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Failure code [DWN3KY] Sudden stop prevention solenoid hot short

circuit 1
Action code Failure code Sudden stop prevention solenoid hot short circuit
Trouble
CALL E04 DWN3KY (Steering controller system)
Contents of
• Some current keeps flowing in sudden stop prevention solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Limits operation of engine, transmission, and brake.
Problem that • Sudden stop prevention valve does not operate in emergency.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel at all.
• Output to sudden stop prevent solenoid can be checked with real-time monitoring mode.
Related
(Code 31628: Sudden stop prevention solenoid drive current)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective sudden stop pre-
1 vent solenoid (Internal short ST8 (male) Resistance
circuit) Between (1) – (2) 5 – 25 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between STCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (7) – ST8 (female) (1) with chassis ground
Wiring harness between STCN3 (female)
Voltage Max. 1 V
(23) – ST8 (female) (2) with chassis ground
If causes 1, 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DWN4KA] HSS motor free solenoid disconnection 1

Action code Failure code HSS motor free solenoid disconnection
Trouble
E01 DWN4KA (Steering controller system)
Contents of
• No current flows or some current keeps flowing in HSS motor free solenoid circuit.
trouble
Action of
• Stops outputting to HSS motor free solenoid circuit.
controller
Problem that
appears on • Turning performance may lower.
machine
• Output (Voltage) to HSS motor free solenoid can be checked in real-time monitoring mode.
Related (Code 31626: HSS motor free solenoid drive current)
information • Method of reproducing failure code: Start engine and turn pivot turn switch ON and travel and steer
fully.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective HSS motor free ing without turning starting switch ON.
1 solenoid (Internal disconnec-
MFR (male) Resistance
tion)
Between (1) – (2) 5 – 25 z
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
2 Max. 1 z
or defective contact in con- (8) – MFR (female) (1) tance
Possible causes nector) Wiring harness between STCN3 (female) Resis-
and standard Max. 1 z
(3) – MFR (female) (2) tance
value in normal
a Prepare with starting switch OFF, then turn starting switch ON
state
and carry out troubleshooting.
Short circuit of wiring harness between
Short circuit with power
STCN3 (female) (8) – MFR (female) (1) with Voltage Max. 1V
3 source in wiring harness
chassis ground
(Contact with 24V circuit)
Short circuit of wiring harness between
STCN3 (female) (8) – MFR (female) (2) with Voltage Max. 1V
chassis ground
If causes 1 – 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DWN4KB] HSS motor free solenoid short circuit 1

Action code Failure code HSS motor free solenoid short circuit
Trouble
E01 DWN4KB (Steering controller system)
Contents of
• When signal was output to HSS motor free solenoid circuit, abnormal current flowed.
trouble
Action of
• Stops outputting to HSS motor free solenoid circuit.
controller
Problem that
appears on • Turning performance may lower.
machine
• Output (Voltage) to HSS motor free solenoid can be checked in real-time monitoring mode.
Related (Code 31626: HSS motor free solenoid drive current)
information • Method of reproducing failure code: Start engine and turn pivot turn switch ON and travel and steer
fully.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective HSS motor free
1 solenoid (Internal short cir- MFR (male) Resistance
cuit) Between (1) – (2) 5 – 25 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) STCN3 (female) (8) – MFR (female) (1) with Resis-
Min. 1 Mz
value in normal tance
chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) STCN3 (female) (8) – MFR (female) (1) with Resis-
Min. 1 Mz
wiring harness between STCN3 (female) (3) tance
– MFR (female) (2)
If causes 1 – 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

Circuit diagram related

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Failure code [DWN5KA] Fan pump solenoid disconnection 1

Action code Failure code Fan pump solenoid disconnection
Trouble
E01 DWN5KA (Transmission controller system)
Contents of
• When signal is output to fan pump solenoid circuit, any current does not flow.
trouble
Action of
• Stops outputting to fan pump solenoid circuit.
controller
Problem that
appears on • Fan pump output is kept at its maximum.
machine
• Output (Current) to fan pump solenoid can be checked in real-time monitoring mode.
Related
(Code 31623, 31624: Cooling fan solenoid command current, output current)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective fan pump solenoid ing without turning starting switch ON.
1
(Internal disconnection) FAC (male) Resistance
Between (1) – (2) 15 – 25 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (17) – FAC (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(23) – FAC (female) (2) tance
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DWN5KB] Fan pump solenoid short circuit 1

Action code Failure code Fan pump solenoid short circuit
Trouble
E01 DWN5KB (Transmission controller system)
Contents of
• When signal was output to fan pump solenoid circuit, abnormal current flowed.
trouble
Action of
• Stops outputting to fan pump solenoid circuit.
controller
Problem that
appears on • Fan pump output is kept at its maximum.
machine
• Output (Current) to fan pump solenoid can be checked in real-time monitoring mode.
Related
(Code 31623, 31624: Cooling fan solenoid command current, output current)
information
• Method of reproducing service code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective fan pump solenoid FAC (male) Resistance
1
(Internal short circuit)
Between (1) – (2) 15 – 25 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (17) – FAC (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (17) – FAC (female) (1) Resis-
Min. 1 Mz
with wiring harness between TMCN3 tance
(female) (23) – FAC (female) (2)
If causes 1 - 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DWN5KY] Fan pump solenoid hot short circuit 1

Action code Failure code Fan pump solenoid hot short circuit
Trouble
E02 DWN5KY (Transmission controller system)
Contents of
• Some current keeps flowing to fan pump solenoid circuit.
trouble
Action of • Blinks warning lamp and sounds alarm buzzer.
controller • Stops outputting signal to fan pump solenoid circuit.
Problem that
• Fan pump output is kept at its maximum.
appears on
• Fan speed does not increase.
machine
• Output (Current) to fan pump solenoid can be checked in real-time monitoring mode.
Related
(Code 31623, 31624: Cooling fan solenoid command current, output current)
information
• Method of reproducing failure code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective fan pump solenoid FAC (male) Resistance
1
(Internal disconnection)
Between (1) – (2) 15 – 25 z
Between (1) ground Min. Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Contact with 24V Wiring harness between TMCN3 (female)
2 Voltage Max. 1 V
circuit) in wiring harness (17) – FAC (female) (1) with chassis ground
Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(23) – FAC (female) (2) with chassis ground
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH1KA] Lock-up solenoid disconnection 1

Action code Failure code Lock-up solenoid disconnection
Trouble
E01 DXH1KA (Transmission controller system)
Contents of
• When signal is output to torque converter lock-up solenoid circuit, any current does not flow.
trouble
Action of
• Stops outputting to torque converter lock-up solenoid circuit.
controller
Problem that
appears on • Torque converter is not locked-up.
machine
• Output (Current) to torque converter lock-up solenoid can be checked in real-time monitoring mode.
Related
(Code 31627: Torque converter lock-up solenoid drive current)
information
• Method of reproducing failure code: Start engine and turn lock-up switch ON and drive machine.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective torque converter ing without turning starting switch ON.
1 lock-up solenoid (Internal
653 (male) Resistance
short circuit)
Between (1) – (2) 30 – 80 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (38) – 653 (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(23) – 653 (female) (2) tance
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH1KB] Lock-up solenoid short circuit 1

Action code Failure code Lock-up solenoid short circuit
Trouble
E01 DXH1KB (Transmission controller system)
Contents of
• When signal was output to torque converter lock-up solenoid circuit, abnormal current flowed.
trouble
Action of
• Stops outputting to torque converter lock-up solenoid circuit.
controller
Problem that
appears on • Torque converter is not locked-up.
machine
• Output (Current) to torque converter lock-up solenoid can be checked in real-time monitoring mode.
Related
(Code 31627: Torque converter lock-up solenoid drive current)
information
• Method of reproducing failure code: Start engine and turn lock-up switch ON and drive machine.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective torque converter
1 lock-up solenoid (Internal 653 (male) Resistance
short circuit) Between (1) – (2) 30 – 80 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (38) – 653 (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (38) – 653 (female) (1) Resis-
Min. 1 Mz
with wiring harness between TMCN3 tance
(female) (23) – 653 (female) (2)
If causes 1 – 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH1KY] Lock-up solenoid hot short 1

Action code Failure code Lock-up solenoid hot short
Trouble
E03 DXH1KY (Transmission controller system)
Contents of
• Some current keeps flowing in torque converter lock-up solenoid circuit.
trouble
Action of • Flashes caution lamp and turns on caution buzzer.
controller • Stops outputting signal to torque converter lockup solenoid circuit.
• Torque converter is kept locked up.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, gear speed is limited to F1 and R1.
machine
• Engine may stall during travel.
• Output (Current) to torque converter lockup solenoid can be checked with real-time monitoring
Related
mode. (Code 31627: Torque converter lock-up solenoid drive current)
information
• Method of reproducing failure code: Start engine and turn lock-up switch ON and drive machine.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective torque converter 653 (male) Resistance
1
lockup solenoid
Between (1) – (2) 3.5 – 12.5 z
Possible causes
and standard Between (1) – chassis ground Min. 1 Mz
value in normal a Prepare with starting switch OFF, then turn starting switch ON
state Hot short (Short circuit with and carry out troubleshooting.
2
24V circuit) in wiring harness Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(38) – 653 (female) (1) and chassis ground
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH4KA] 1st clutch ECMV disconnection 1

Action code Failure code 1st clutch ECMV disconnection
Trouble
CALL E03 DXH4KA (Transmission controller system)
Contents of
• When signal is output to 1st clutch ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission 1st clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F2 and R2.
machine
• Output (Current) to 1st clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31602, 31612: Output current of 1st clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in F1 or R1.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective 1st clutch ECMV ing without turning starting switch ON.
1 solenoid (Internal short cir-
S1T (male) Resistance
cuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (15) – S1T (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(3) – S1T (female) (2) tance
If causes 1 and 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH4KB] 1st clutch ECMV short circuit 1

Action code Failure code 1st clutch ECMV short circuit
Trouble
CALL E03 DXH4KB (Transmission controller system)
Contents of
• When signal was output to transmission 1st clutch ECMV solenoid circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission 1st clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F2 and R2.
machine
• Output (Current) to 1st clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31602, 31612: Output current of 1st clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in F1 or R1.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective 1st clutch ECMV
1 solenoid (Internal short cir- S1T (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (15) – S1T (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (15) – S1T (female) (1) Resis-
Min. 1 Mz
with wiring harness between TMCN3 tance
(female) (3) – S1T (female) (2)
If causes 1 - 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH4KY] 1st clutch ECMV hot short circuit 1

Action code Failure code 1st clutch ECMV hot short circuit
Trouble
CALL E03 DXH4KY (Transmission controller system)
Contents of
• Some current keeps flowing in transmission 1st clutch ECMV solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Turns signal to transmission 1st clutch ECMV solenoid circuit OFF.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output to 1st clutch ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31602, 31612: Output current of 1st clutch ECMV)
information
• Method of reproducing failure code: Start engine + Set gear to F2 or R2.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective 1st clutch ECMV
1 solenoid (Internal short cir- S1T (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between TMCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (15) – S1T (female) (1) with chassis ground
Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(3) – S1T (female) (2) with chassis ground
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH5KA] 2nd clutch ECMV disconnection 1

Action code Failure code 2nd clutch ECMV disconnection
Trouble
CALL E03 DXH5KA (Transmission controller system)
Contents of
• When signal is output to 2nd clutch ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission 2nd clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to 2nd clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31603, 31613: Output current of 2nd clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in F2 or R2.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective 2nd clutch ECMV ing without turning starting switch ON.
1 solenoid (Internal short cir-
S2T (male) Resistance
cuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (36) – S2T (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(13) – S2T (female) (2) tance
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH5KB] 2nd clutch ECMV short circuit 1

Action code Failure code 2nd clutch ECMV short circuit
Trouble
CALL E03 DXH5KB (Transmission controller system)
Contents of
• When signal was output to transmission 2nd clutch ECMV solenoid circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission 2nd clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to 2nd clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31603, 31613: Output current of 2nd clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in F2 or R2.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective 2nd clutch ECMV
1 solenoid (Internal short cir- S2T (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (36) – S2T (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (36) – S2T (female) (1) Resis-
Min. 1 Mz
with wiring harness between TMCN3 tance
(female) (13) – S2T (female) (2)
If causes 1 - 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH5KY] 2nd clutch ECMV hot short circuit 1

Action code Failure code 2nd clutch ECMV hot short circuit
Trouble
CALL E03 DXH5KY (Transmission controller system)
Contents of
• Some current keeps flowing in transmission 2nd clutch ECMV solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Turns signal to transmission 2nd clutch ECMV solenoid circuit OFF.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F2 and R2.
machine
• Output to 2nd clutch ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31603, 31613: Output current of 2nd clutch ECMV)
information
• Method of reproducing failure code: Start engine + Set gear to F1 or R1.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective 2nd clutch ECMV
1 solenoid (Internal short cir- S2T (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Possible causes
and standard Between (1) – chassis ground Min. 1 Mz
value in normal a Prepare with starting switch OFF, then turn starting switch ON
state Hot short (Short circuit with and carry out troubleshooting.
2
24V circuit) in wiring harness Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(36) – S2T (female) (1) and chassis ground
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH6KA] 3rd clutch ECMV disconnection 1

Action code Failure code 3rd clutch ECMV disconnection
Trouble
CALL E03 DXH6KA (Transmission controller system)
Contents of
• When signal is output to 3rd clutch ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission 3rd clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to 3rd clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31604, 31614: Output current of 3rd clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in F3 or R3.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective 3rd clutch ECMV ing without turning starting switch ON.
1 solenoid (Internal short cir-
S3T (male) Resistance
cuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (5) – S3T (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(3) – S3T (female) (2) tance
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH6KB] 3rd clutch ECMV short circuit 1

Action code Failure code 3rd clutch ECMV short circuit
Trouble
CALL E03 DXH6KB (Transmission controller system)
Contents of
• When signal was output to transmission 3rd clutch ECMV solenoid circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission 3rd clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1 and R1.
machine
• Output (Current) to 3rd clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31604, 31614: Output current of 3rd clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in F3 or R3.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective 3rd clutch ECMV
1 solenoid (Internal short cir- S3T (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (5) – S3T (female) (1) with Resis-
Min. 1 Mz
value in normal tance
chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (5) – S3T (female) (1) with Resis-
Min. 1 Mz
wiring harness between TMCN3 (female) tance
(3) – S3T (female) (2)
If causes 1 - 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH6KY] 3rd clutch ECMV hot short circuit 1

Action code Failure code 3rd clutch ECMV hot short circuit
Trouble
E03 DXH6KY (Transmission controller system)
Contents of
• Some current keeps flowing in transmission 3rd solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Turns signal to transmission 3rd clutch ECMV solenoid circuit OFF.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F3 and R3.
machine
• Output to 3rd clutch ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31604, 31614: Output current of 3rd clutch ECMV)
information
• Method of reproducing failure code: Start engine + Set gear to F1 or R1.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective 3rd clutch ECMV
1 solenoid (Internal short cir- S3T (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between TMCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (5) – S3T (female) (1) with chassis ground
Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(3) – S3T (female) (2) with chassis ground
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH7KA] Reverse clutch ECMV disconnection 1

Action code Failure code Reverse clutch ECMV disconnection
Trouble
CALL E03 DXH7KA (Transmission controller system)
Contents of
• When signal is output to reverse clutch ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission reverse clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1.
machine
• Output (Current) to reverse clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31606, 31616: Output current of reverse clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in reverse.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective reverse clutch ing without turning starting switch ON.
1 ECMV solenoid (Internal
SRT (male) Resistance
short circuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (25) – SRT (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(13) – SRT (female) (2) tance
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH7KB] Reverse clutch ECMV short circuit 1

Action code Failure code Reverse clutch ECMV short circuit
Trouble
CALL E03 DXH7KB (Transmission controller system)
Contents of • When signal was output to transmission reverse clutch ECMV solenoid circuit, abnormal current
trouble flowed.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission reverse clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1.
machine
• Output (Current) to reverse clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31606, 31616: Output current of reverse clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in reverse.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective reverse clutch
1 ECMV solenoid (Internal SRT (male) Resistance
short circuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (25) – SRT (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (25) – SRT (female) (1) Resis-
Min. 1 Mz
with wiring harness between TMCN3 tance
(female) (13) – SRT (female) (2)
If causes 1 - 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH7KY] R clutch ECMV hot short circuit 1

Action code Failure code R clutch ECMV hot short circuit
Trouble
CALL E03 DXH7KY (Transmission controller system)
Contents of
• Some current keeps flowing in transmission R clutch ECMV solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Turns signal to transmission R clutch ECMV solenoid circuit OFF.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to R1.
machine
• Output to R clutch ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31606, 31616: Output current of reverse clutch ECMV))
information
• Method of reproducing failure code: Start engine and drive machine forward.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective R clutch ECMV
1 solenoid (Internal short cir- SRT (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between TMCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (25) – SRT (female) (1) with chassis ground
Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(13) – SRT (female) (2) with chassis ground
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH8KA] Forward clutch ECMV disconnection 1

Action code Failure code Forward clutch ECMV disconnection
Trouble
CALL E03 DXH8KA (Transmission controller system)
Contents of
• When signal is output to forward clutch ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission forward clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to R1.
machine
• Output (Current) to forward clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31608, 31622: Output current of forward clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine forward.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective forward clutch ing without turning starting switch ON.
1 ECMV solenoid (Internal
SFT (male) Resistance
short circuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between TMCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (35) – SFT (female) (1) tance
nector) Wiring harness between TMCN3 (female) Resis-
Max. 1 z
(13) – SFT (female) (2) tance
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH8KB] Forward clutch ECMV short circuit 1

Action code Failure code Forward clutch ECMV short circuit
Trouble
CALL E03 DXH8KB (Transmission controller system)
Contents of • When signal was output to transmission forward clutch ECMV solenoid circuit, abnormal current
trouble flowed.
• Flashes caution lamp and turns on caution buzzer.
Action of
• Stops outputting to transmission forward clutch ECMV solenoid circuit.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to R1.
machine
• Output (Current) to forward clutch ECMV solenoid can be checked in real-time monitoring mode.
Related
(Code 31608, 31622: Output current of forward clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine forward.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective forward clutch
1 ECMV solenoid (Internal SFT (male) Resistance
short circuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) TMCN3 (female) (35) – SFT (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) TMCN3 (female) (35) – SFT (female) (1) Resis-
Min. 1 Mz
with wiring harness between TMCN3 tance
(female) (13) – SFT (female) (2)
If causes 1 - 3 are not detected, transmission controller may be
Defective transmission con-
4 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXH8KY] F clutch ECMV hot short circuit 1

Action code Failure code F clutch ECMV hot short circuit
Trouble
CALL E03 DXH8KY (Transmission controller system)
Contents of
• Some current keeps flowing in transmission F clutch ECMV solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of
• Turns signal to transmission F clutch ECMV solenoid circuit OFF.
controller
• Limits operation of engine and transmission.
Problem that
• Once machine is stopped, engine speed is limited to medium (half).
appears on
• Once machine is stopped, travel is limited to F1.
machine
• Output to F clutch ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31608, 31622: Output current of forward clutch ECMV)
information
• Method of reproducing failure code: Start engine and drive machine in reverse.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective F clutch ECMV
1 solenoid (Internal short cir- SFT (male) Resistance
cuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between TMCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (35) – SFT (female) (1) with chassis ground
Wiring harness between TMCN3 (female)
Voltage Max. 1 V
(3) – SFT (female) (2) with chassis ground
If causes 1, 2 are not detected, transmission controller may be
Defective transmission con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXHBKA] Right brake ECMV disconnection 1

Action code Failure code Right brake ECMV disconnection
Trouble
CALL E04 DXHBKA (Steering controller system)
Contents of
• When signal is output to right steering brake ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of • Stops outputting to right steering brake ECMV solenoid circuit.
controller • Limits operation of engine, transmission and brake.
• Operates sudden stop prevention valve.
Problem that • Right brake keeps operating.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel any more.
• Output (Current) to right steering brake ECMV solenoid can be checked in real-time monitoring
Related
mode. (Code 31620, 31618: Output current of right steering brake ECMV)
information
• Method of reproducing failure code: Turn starting switch ON and release parking brake lever.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective right steering ing without turning starting switch ON.
1 brake ECMV solenoid (Inter-
SRB (male) Resistance
nal short circuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (15) – SRB (female) (1) tance
nector) Wiring harness between STCN3 (female) Resis-
Max. 1 z
(13) – SRB (female) (2) tance
If causes 1, 2 are not detected, steering controller may be defec-
3 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DXHBKB] Right brake ECMV short circuit 1

Action code Failure code Right brake ECMV short circuit
Trouble
CALL E04 DXHBKB (Steering controller system)
Contents of
• When signal was output to right steering brake ECMV solenoid circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of • Stops outputting to right steering brake ECMV solenoid circuit.
controller • Limits operation of engine, transmission, and brake.
• Operates sudden stop prevention valve.
Problem that • Right brake keeps operating.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel any more.
• Output (Current) to right steering brake ECMV solenoid can be checked in real-time monitoring
Related
mode. (Code 31620, 31618: Output current of right steering brake ECMV)
information
• Method of reproducing failure code: Start engine and release parking brake lever.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective right steering
1 brake ECMV (Internal short SRB (male) Resistance
circuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) STCN3 (female) (15) – SRB (female) (1) Resis-
Min. 1 Mz
value in normal tance
with chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) STCN3 (female) (15) – SRB (female) (1) Resis-
Min. 1 Mz
with wiring harness between STCN3 tance
(female) (13) – SRB (female) (2)
If causes 1 - 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DXHBKY] Right brake ECMV hot short circuit 1

Action code Failure code Right brake ECMV hot short circuit
Trouble
CALL E04 DXHBKY (Steering controller system)
Contents of
• Some current keeps flowing in right brake ECMV solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of • Turns signal to steering right steering brake ECMV solenoid circuit OFF.
controller • Limits operation of engine and transmission.
• Operates sudden stop prevention valve.
Problem that • Right brake keeps operating.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel at all.
• Output to right steering brake ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31620, 31618: Output current of right steering brake ECMV)
information
• Method of reproducing failure code: Turn starting switch ON + Operate parking brake lever (Lock).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective right steering-
1 brake ECMV solenoid (Inter- SRB (male) Resistance
nal short circuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between STCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (15) – SRB (female) (1) with chassis ground
Wiring harness between STCN3 (female)
Voltage Max. 1 V
(13) – SRB (female) (2) with chassis ground
If causes 1, 2 are not detected, power train controller may be
Defective power train con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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Failure code [DXHCKA] Left brake ECMV disconnection 1

Action code Failure code Left brake ECMV disconnection
Trouble
CALL E04 DXHCKA (Steering controller system)
Contents of
• When signal is output to left steering brake ECMV solenoid circuit, any current does not flow.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of • Stops outputting to left steering brake brake ECMV solenoid circuit.
controller • Limits operation of engine, transmission and brake.
• Operates sudden stop prevention valve.
Problem that • Left brake keeps operating.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel any more.
• Output (Current) to left steering brake ECMV solenoid can be checked in real-time monitoring
Related
mode. (Code 31621, 31619: Output current of left steering brake ECMV)
information
• Method of reproducing failure code: Turn starting switch ON and release parking brake lever.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
Defective steering case left ing without turning starting switch ON.
1 brake ECMV solenoid (Inter-
SLB (male) Resistance
nal short circuit)
Between (1) – (2) 5 – 15 z
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
Disconnection in wiring har-
value in normal
ness (Disconnection in wiring Wiring harness between STCN3 (female) Resis-
state 2 Max. 1 z
or defective contact in con- (5) – SLB (female) (1) tance
nector) Wiring harness between STCN3 (female) Resis-
Max. 1 z
(13) – SLB (female) (2) tance
If causes 1, 2 are not detected, transmission controller may be
3 Defective steering controller defective. (Since trouble is in system, troubleshooting cannot be
carried out.)

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Failure code [DXHCKB] Left brake ECMV short circuit 1

Action code Failure code Left brake ECMV short circuit
Trouble
CALL E04 DXHCKB (Steering controller system)
Contents of
• When signal was output to left steering brake ECMV solenoid circuit, abnormal current flowed.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of • Stops outputting to left steering brake ECMV solenoid circuit.
controller • Limits operation of engine, transmission, and brake.
• Operates sudden stop prevention valve.
Problem that • Left brake keeps operating.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel any more.
• Output (Current) to left steering brake ECMV solenoid can be checked in real-time monitoring
Related
mode. (Code 31621, 31619: Output current of left steering brake ECMV)
information
• Method of reproducing failure code: Start engine and release parking brake lever.

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective left steering brake
1 ECMV solenoid (Internal SLB (male) Resistance
short circuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshoot-
Short circuit with chassis ing without turning starting switch ON.
Possible causes 2 ground in wiring harness Short circuit of wiring harness between
and standard (Contact with ground circuit) STCN3 (female) (5) – SLB (female) (1) with Resis-
Min. 1 Mz
value in normal tance
chassis ground
state
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Short circuit in wiring har-
3 ness (with another wiring Short circuit in wiring harness between
harness) STCN3 (female) (5) – SLB (female) (1) with Resis-
Min. 1 Mz
wiring harness between STCN3 (female) tance
(13) – SLB (female) (2)
If causes 1 - 3 are not detected, steering controller may be defec-
4 Defective steering controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)

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Failure code [DXHCKY] Left brake ECMV hot short circuit 1

Action code Failure code Left brake ECMV hot short circuit
Trouble
CALL E04 DXHCKY (Steering controller system)
Contents of
• Some current keeps flowing in left steering brake ECMV solenoid circuit.
trouble
• Flashes caution lamp and turns on caution buzzer.
Action of • Turns signal to left steering brake ECMV solenoid circuit OFF.
controller • Limits operation of engine and transmission, brake.
• Operates sudden stop prevention valve.
Problem that • Left brake does not operate.
appears on • Once machine is stopped, engine speed is limited to medium (half).
machine • Once machine is stopped, it cannot travel at all.
• Output to left steering brake ECMV solenoid can be checked with real-time monitoring mode.
Related
(Code 31621, 31619: Output current of left steering brake ECMV)
information
• Method of reproducing failure code: Turn starting switch ON + Operate parking brake lever (Lock).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective left steering brake
1 ECMV solenoid (Internal SLB (male) Resistance
short circuit) Between (1) – (2) 5 – 15 z
Between (1) – chassis ground Min. 1 Mz
Possible causes
and standard a Prepare with starting switch OFF, then turn starting switch ON
value in normal and carry out troubleshooting.
state Hot short (Short circuit with Wiring harness between STCN3 (female)
2 Voltage Max. 1 V
24V circuit) in wiring harness (5) – SLB (female) (1) with chassis ground
Wiring harness between STCN3 (female)
Voltage Max. 1 V
(13) – SLB (female) (2) with chassis ground
If causes 1, 2 are not detected, power train controller may be
Defective power train con-
3 defective. (Since trouble is in system, troubleshooting cannot be
troller
carried out.)

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D275AX-5E0 Bulldozer
Form No. SEN01878-00

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