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Diagnostic Code List: Troubleshooting

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50% found this document useful (2 votes)
6K views17 pages

Diagnostic Code List: Troubleshooting

Diagnostik
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Media Search - RENR9013 - 120M, 12M, 140M, 14M, 160M and 16M Motor Grader...

Page 1 of 17

Shutdown SIS

Previous Screen

Product: NO EQUIPMENT SELECTED


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Troubleshooting
120M, 12M, 140M, 14M, 160M and 16M Motor Graders Implement Electronic Control System
Media Number -RENR9013-03 Publication Date -01/01/2008 Date Updated -30/01/2008

i02910478

Diagnostic Code List


SMCS - 7569

For the Implement Control System, all diagnostic codes are activated by the Implement ECM (MID 082).
Any abnormal circuit conditions that are detected by the Implement ECM 2 or the Implement ECM 3 are
communicated to the Implement ECM on the SAE J1939 Data Link.

Module Identifier (MID)


The module identifier (MID) identifies the electronic control module that activated the diagnostic code.
Each electronic control module on the machine has a unique MID. Use the following chart in order to match
the MID for each diagnostic code to a specific electronic control module. The chart for the Module Identifier
(MID) is located on the Electrical System Schematic for your machine. See the chart if the MID is not
shown on the display of your machine. After the operator determines the electronic control module that has
detected the failure, see the service manual module for that particular ECM for more troubleshooting
information. The service manual for each ECM is part of the machine's Service Manual.

Use the Messenger or the Caterpillar Electronic Technician (Cat ET) in order to view the active diagnostic
codes for the Implement ECM. Perform the procedure that corresponds to the Module Identifier (MID), the
Component Identifier (CID) and the Failure Mode Identifier (FMI) of the diagnostic code.

Table 1

Module Identifiers

MID Description

027 Transmission/Chassis ECM

082 Implement ECM

145 Implement ECM 2

The following table is a list of all possible diagnostic codes for the Implement Electronic Control System
that the Implement ECM can activate.

Table 2

Implement ECM Diagnostic Code List


(MID 082)

CID 0041 - 8 VDC Sensor Power Supply

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FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 0168 - Electrical System Voltage

FMI 00 The data is valid, but above the normal operating range

FMI 01 Voltage below normal

FMI 02 Data erratic, intermittent or incorrect

CID 0247 - SAE J1939 Data Link

FMI 09 Abnormal update

FMI 14 Special Instruction

CID 0248 Cat Data Link

FMI 09 Abnormal update

FMI 14 Special Instruction

CID 0262 - 5 Volt Sensor DC Power Supply

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 0296 Transmission Chassis ECM

FMI 09 Abnormal update

FMI 12 Bad Device or component

FMI 14 Special Instruction

CID 0358 - Implement Pilot Pressure Supply Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 0490 - Implement Lockout Switch

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 0588 - Monitoring System Display

FMI 09 Abnormal update

FMI 14 Special Instruction

CID 0590 - Engine Electronic Control Module

FMI 09 Abnormal update

FMI 14 Special Instruction

CID 0597 - Main Hydraulic Pump Discharge Pressure Sensor

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FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 14 Special Instruction

CID 0600 - Hydraulic Oil Temperature Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 0615 - Machine Articulation Angle Position Sensor

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 13 Out of calibration

FMI 14 Special Instruction

CID 0967 - Machine Application

FMI 02 Data erratic, intermittent or incorrect

FMI 09 Abnormal update

CID 1326 - Location Code

FMI 02 Data erratic, intermittent or incorrect

CID 1471 - Steering Control Position Sensor 1

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 14 Special instruction

CID 1472 - Steering Control Position Sensor 2

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 14 Special instruction

CID 1473 - Steering Control Position Sensor 3

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

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FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 14 Special instruction

CID 1482 - 10 Volt Sensor DC Power Supply

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 1558 - Electronic Implement Control 2

FMI 09 Abnormal update

CID 2113 - Operator In Seat Switch

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 2143 - Electronic Implement Control 3

FMI 09 Abnormal update

CID 2146 - Articulation Lever Position Sensor

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2147 - Automatic Neutral Articulation Switch

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 2150 - Blade Left Lift Lever Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2151 - Blade Right Lift Lever Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2152 - Wheel Lean Control Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

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CID 2153 Blade Pitch Control Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2154 - Blade Sideshift Lever Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2155 - Circle Drive Lever Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2156 - Circle Sideshift Control Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2160 - Blade Left Raise Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2161 - Blade Right Raise Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2162 -Blade Left Lower Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2163 - Blade Right Lower Solenoid Valve

FMI 03 Voltage above normal

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FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2165 - Blade Sideshift Left Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2166 - Blade Sideshift Right Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2167 - Circle Left Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2168 - Circle Right Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2169 - Circle Sideshift Left Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2170 - Circle Sideshift Right Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

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CID 2171 - Articulate Left Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2172 - Articulate Right Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2173 - Wheel Lean Left Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2174 - Wheel Lean Right Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2181 - Blade Pitch orward Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2182 - Blade Pitch Backward Solenoid Valve

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2200 - Left Steering Cylinder Position Sensor

FMI 00 Data Valid but above normal operational range

FMI 01 Voltage below normal

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FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 13 Out of calibration

FMI 14 Special instruction

CID 2201 - Right Steering Cylinder Position Sensor

FMI 00 Data Valid but above normal operational range

FMI 01 Data Valid but below normal operational range

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 13 Out of calibration

FMI 14 Special instruction

CID 2202 - Steering Valve Control Module

FMI 12 Bad device or component

CID 2203 - Steering Valve Control Module Spool Position Sensor

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 2204 - Au iliary Lever 1 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2205 - Au iliary Lever 2 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2206 - Au iliary Lever 3 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

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CID 2207 - Au iliary Lever 4 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2208 - Au iliary Lever 5 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2209 - Au iliary Lever 6 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2210 -Au iliary Lever 7 Position Sensor

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2211 - Au iliary Valve 1 - Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2212 - Au iliary Valve 1 - Port A Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2213 - Au iliary Valve 2 - Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2214 - Au iliary Valve 2 - Port A Solenoid

FMI 03 Voltage above normal

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FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2215 - Au iliary Valve 3 - Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2216 - Au iliary Valve 3 - Port A Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2217 - Au iliary Valve 4 - Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2218 - Au iliary Valve 4 - Port A Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2219 - Au iliary Valve 5 - Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2220 - Au iliary Valve 5 - Port A Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

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CID 2221 - Au iliary Valve 6 - Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2222 - Au iliary Valve 6 - Port A Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

FMI 13 Out of calibration

CID 2223 - Au iliary Valve 7- Port B Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2224 - Au iliary Valve 7 - Port A Solenoid

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2252 - Machine Articulation Angle Sensor 2

FMI 02 Data erratic, intermittent or incorrect

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

FMI 13 Out of calibration

FMI 14 Special instruction

CID 2650 - Steering Valve Control Module Power Supply

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2746 - Blade Left Constant Downforce Control (1)

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

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CID 2747 - Blade Right Constant Downforce Control (1)

FMI 03 Voltage above normal

FMI 04 Voltage below normal

FMI 08 Abnormal frequency, pulse width, or period

CID 2748 - Blade Constant Downforce Ena le Switch (1)

FMI 03 Voltage above normal

FMI 04 Voltage below normal

CID 2749 - Blade Left Raise Relief Ena le Solenoid (1)

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2750 - Blade Right Raise Relief Ena le Solenoid (1)

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2751 - Blade Left Raise Relief Solenoid (1)

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2752 - Blade Right Raise Relief Solenoid (1)

FMI 03 Voltage above normal

FMI 05 Current below normal

FMI 06 Current above normal

CID 2954 - nknown Implement Control

FMI 14 Special Instruction


(1) Blade downforce system is not available on the 14M.

Table 3

Implement ECM Diagnostic Code List


(MID 147)

CID 168 - Electrical System Voltage

FMI 01 Data Valid but below normal operational range

CID 248 - CAT Data Link

FMI 09 Abnormal update

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FMI 14 Special Instruction

CID 650 - Harness Code

FMI 02 Data erratic, intermittent or incorrect

CID 1326 - ECM Location Code

FMI 02 Data erratic, intermittent or incorrect

CID 1960 - Ignition ey Reader

FMI 09 Abnormal Update

ailure Mode Identifier


The codes for the Failure Mode Identifier are defined by the SAE standards. The following list contains a
CAT version of definitions.

Table 4

ailure Mode Identifier and Message Center Displays

MI Description of ailure

00 "Data valid but above normal operating range"

01 "Data valid but below normal operating range"

02 "Data erratic, intermittent or incorrect"

03 "Voltage above normal"

04 "Voltage below normal"

05 "Current below normal"

06 "Current above normal"

07 "Mechanical system not responding properly"

08 "Abnormal frequency, pulse width, or period"

09 "Abnormal update"

10 "Abnormal rate of change"

11 "Failure mode not identifiable"

12 "Bad device or component"

13 "Out of calibration"

14 "Special instruction"

Detailed MI E planation

MI 00 "Data Valid But A ove Normal Operating Range" - Every electronic control system sets a high
limit for the expected operating range of the signal. The high limit includes over range signals. This could be
a high temperature. A sensor that is still operating but sending a signal above the expected limit will cause a
FMI 00 to be activated.

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Some of the conditions that can cause the FMI 00 diagnostic code to be activated are:

The medium or component that is being monitored is above the normal range.

The signal is shorted to the another voltage source.

The sensor needs to be calibrated.

An ECM has failed. This is unlikely.

MI 01 "Data Valid But Below Normal Operating Range" - Every electronic control system sets a low
limit for the expected operating range of the signal. The limit includes signals that are under the lower limit.
The low signal could be the oil pressure signal. The sensor is still working but sending a signal below the
expected limit will cause a FMI 01 to be stored.

Some of the conditions that can cause the FMI 01 diagnostic code to be activated are:

The medium or component that is being monitored is below the normal range.

Poor connections in the circuit.

The sensor has failed.

An ECM has failed. This is unlikely.

MI 02 "Data erratic intermittent or incorrect" - The signal from a component is present. The control
that reads the diagnostic information can not read the signal properly. The signal appears to be gone,
unstable or invalid. The data can be correct or incorrect intermittently. Also, this condition relates to
communication between controls. This is an example of communication between controls. When the
monitoring system is looking for the engine speed from the Engine ECM over the CAT Data Link.

Some of the conditions that can cause the FMI 02 diagnostic code to be activated are:

There is a poor connection in the circuit.

The signal is intermittent or erratic.

The software has been changed.

The signal is receiving interference from another circuit.

The signal is out of the range.

An ECM has failed. This is unlikely.

MI 03 "Voltage A ove Normal" - The component or system voltage is higher than the limit. An FMI 03
most often relates to a signal circuit.

Some of the conditions that could cause a FMI 03 diagnostic code to be activated are listed below.

Loss of power supply.

A open circuit or a bad connection.

A short to another voltage source.

The sensor or the switch has failed.

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An ECM has failed. This is unlikely.

MI 04 "Voltage Below Normal" - The component or system voltage is lower than the limit. An FMI 04
diagnostic code most often relates to a power supply circuit.

Conditions that could cause a FMI 04 diagnostic code are listed below.

The circuit is shorted to a ground source.

The circuit is open or has a poor connection.

The ground circuit has failed.

A component has failed.

An ECM has failed. This is unlikely.

MI 05 "Current Below Normal" - The current through the component or the system is lower than the
limit. FMI 05 is most often related to a driver circuit.

Conditions that could cause a FMI 05 diagnostic code are listed below.

There is an open circuit or a poor harness connection.

The component has failed or has an open internally.

An ECM has failed. This is unlikely.

MI 06 "Current A ove Normal" - The current through the component circuit is higher than the limit.
FMI 06 is most often related to a driver circuit for a solenoid. This diagnostic code is similar to an FMI 04
diagnostic code.

Conditions that could cause a FMI 06 diagnostic code are listed below.

The component has failed.

There is a short circuit to a ground source in the machine harness.

An ECM has failed. This is unlikely.

MI 07 "Mechanical System Not Responding Properly" - The control detects a signal that is sent to a
mechanical system and the response is not correct.

Conditions that could cause a FMI 07 diagnostic code are listed below.

The component responds improperly.

The component is mechanically stuck in a position.

The mechanical component has failed.

The engine is shut down.

The machine is being used improperly.

MI 08 "A normal re uency Pulse Width or Period" - This occurs when the signal is not in the
expected range. FMI 08 can also relate to a faulty sensor.

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Conditions that could cause a FMI 08 diagnostic code are listed below.

The harness connections are intermittent or poor.

The signal is noisy due to nearby interference.

There are loose mechanical devices.

The component has failed.

An ECM has failed. This is unlikely.

MI 09 "A normal pdate" - This relates to communications on the data link. FMI 09 occurs when a
control is not able to get information from another control.

Conditions that could cause a FMI 09 diagnostic code are listed below.

The control module is not communicating on the data link correctly.

The rate of data transmission is abnormal.

The data link circuit has failed.

There is a mismatch of software.

An ECM has failed. This is unlikely.

MI 10 "A normal Rate of Change" - This relates to a signal that changes too fast or too slow. The rate
of change is outside of the expected limit.

Conditions that could cause a FMI 10 diagnostic code are listed below.

The component has failed

Poor connections in the circuit.

The medium or component that is being monitored has failed.

An ECM has failed. This is unlikely.

MI 11 " ailure Mode Not Identifia le" - The control identifies more than one FMI as being responsible
for a single failure.

Conditions that could cause a FMI 11 diagnostic code are listed below.

There is a mechanical failure.

There is damage to multiple circuits.

An ECM has failed. This is unlikely.

MI 12 "Bad Device or Component" - The electronic control sends a signal and the electronic control
expects a response. The control receives no response or the response is incorrect.

Conditions that could cause a FMI 12 diagnostic code are listed below.

The component has failed.

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There is a failure on the data link.

There are one or more controls with mismatched software.

An ECM has failed. This is unlikely.

MI 13 "Out of Cali ration" - The electrical signal is not within limits for a specific mechanical
condition.

Conditions that could cause a FMI 13 diagnostic code are listed below.

Calibration is required.

The component has failed.

The data is out of the range.

An ECM has failed. This is unlikely.

MI 14 "Parameter ailures" - This diagnostic code is set up for special circumstances for a particular
component. The FMI 14 troubleshooting procedure for the component will list the possible conditions that
can cause this code.

Copyright 1993 - 2013 Caterpillar Inc. Mon Mar 11 13:15:02 UTC+0800 2013
All Rights Reserved.
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