Pergamon: Heat Recovery Systems & CHP
Pergamon: Heat Recovery Systems & CHP
389-423, 1995
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REVIEW P A P E R
E L E C T R O H Y D R O D Y N A M I C E N H A N C E M E N T OF H E A T
TRANSFER AND FLUID FLOW
NOTATION
389
390 P . H . G . ALLENand T. G. KARAYIANN1S
AQ change in Q (W)
4 thermal flux density (W/m ~-)
R.r radius (m)
f unit radial vector
Ra' modified Rayleigh number (defined in equation (38))
Re Reynolds number (Re = r / / v )
Re' dimensionless group (defined in equation (44))
Reo dimensionless group (defined in equation (53))
Re'e dimensionless group (defined in equation (45))
l time (s)
T temperature (C)
AT temperature difference, wall-saturated vapour, wall-bulk fluid (K)
F fluid velocity (m/s)
V volume flowrate (m~/s)
VR reactor power (kW)
Greek letters
C(, heat transfer coefficient (W/m2K)
corrected (condensation) heat transfer coefficient (W/m-'K)
f~ fluid coefficient of cubic expansion (I/K)
fluid permittivity (F/m)
N thermal diffusivity (m-'/s)
Ft dynamic viscosity (Ns/m)
0 contact angle (rad)
2 thermal conductivity (W/InK)
2* perturbation wavelength (m)
ion mobility (m-'/Vs)
kinematic viscosity (m2/s)
7I dimensionless group (defined in equation (43))
0 density (kg/m 3)
surface tension (N/m)
fie electrical conductivity (S/m)
"C charge relaxation time (s)
4) velocity (V)
Superscripts
mean, indicates vector quantity
Subscripts
c corona, critical
D dielectrophoretic plus electrostrictive
E due to electric field
g saturated vapour
gw vapour to solid
i inner
1 liquid
lg liquid to vapour
In logarithmic mean
max maximum
min minimum
o outer
0 of free space (permittivity), at zero electric field
w solid surface
wl solid to liquid
1. I N T R O D U C T I O N
re-entrant type cavities or (b) to deposit a matrix of metallic particles on the surface. Either gives
a porous layer which enhances boiling by providing sites (the pores) for bubble generation. Bergles
[2, 3] and Yilmaz et al. [4] provide experimental results on the performance of these high heat flux
surfaces in boiling. In condensation applications, in addition to low fin tubes, tubes with sharp
saw-tooth-type fins and trapezoidal-shaped extending fins are examples of enhanced tubes
introduced more recently. The second category of enhanced methods includes techniques such as
surface vibration, fluid vibration, vapour suction and a.c. or d.c. electrostatic fields.
The enhancement of single phase heat transfer processes, especially in gaseous systems, is an area
where researchers and designers are spending a great deal of effort. The need to improve the heat
transfer rates was made imperative by the ever increasing requirement for smaller, more
cost-effective thermal systems. In single phase heat transfer, the boundary layers that form on the
thermally-active surfaces offer a significant resistance to the flow of heat which in gaseous systems
can dominate the resistance offered by the solid walls. Enhancing techniques are therefore employed
to alter the boundary layer structure of the flow and, in laminar or free convective situations, to
increase the flow velocity.
The phase change that occurs during a boiling and a condensation process is generally a very
effective mode of heat transfer. However, there is further need to develop methods of enhancing
the heat transfer rates in both evaporators and condensers. A refrigeration/heat pump system
usually operates with heat sink and heat source at predetermined or not controllable (e.g.
atmospheric) temperatures. The working fluid operating temperature must be significantly lower
than the source and higher than the sink in order for the evaporator and the condenser to be of
reasonable, economic size. In a refrigeration/heat pump system these temperature differences,
which constitute external thermal irreversibility, reduce the coefficient of performance (COP) of the
refrigerator or heat pump. Similar arguments hold for the power producing cycles where the
efficiency of the cycle is reduced, as the greatest possible temperature difference is reduced by the
external thermal irreversibility mentioned above.
The beneficial result of heat transfer enhancement, i.e. the increase in the heat transfer coefficient,
would be:
(a) the reduction in the size of the heat exchangers for given ratings.
(b) the reduction in the temperature difference between the fluids exchanging heat and thus
greater thermal plant efficiency. (Alternatively, the transfer of greater rates of energy through a
given size of heat exchanger while maintaining moderate temperature differences.)
Reducing the temperature differentials at evaporator and condenser becomes particularly
important in the more recent development of power production using ocean thermal energy
conversion (OTEC) plants, geothermal energy plants, solar pond generation plants and similar
plants utilizing the organic Rankine cycle (ORC). In these plants the available temperature
difference (between source and sink) is already small, e.g. in OTEC plants this is the difference
between the temperature of surface (20-30°C) and deep sea water (4-7°C). Plants operating
between such small temperature differences must be significantly larger than high temperature
plants (nuclear or fossil fuel plants) in order to produce similar outputs. In addition, their
performance is more sensitive to the temperature differential at the evaporator-source and the
condenser-sink. A certain degree of superheat must be exceeded in the evaporator for nucleate
boiling to commence. Such plants may, therefore, face additional "start-up" problems if this degree
of superheat is not available. This places an additional limitation on the maximum possible
operating fluid temperature difference and thus reduces the plant efficiency.
The enhancing effect of a strong electric field on heat transfer rates (electrohydrodynamic--
EHD--enhancement) has been known for over 70 yr. Early work concentrated on the enhance-
ment of single-phase convective heat transfer. In the last 30 yr the greater potential of EHD in
enhancing two-phase heat transfer rates has been realized by more industrial and academic
researchers. This had led to the study of coupled electric field and pool boiling in the nucleate,
transitional and film boiling regimes. The effect of the electric field on the peak nucleate and the
minimum film boiling conditions has received particular attention. While work on EHD boiling
proceeded steadily, relatively little was published on EHD condensation until the last decade,
possibly due to the greater practical potential offered by EHD boiling. The present paper reviews
392 P.H.G. ALLENand T. G. KARAYIANNIS
the published work on E H D enhanced single- and two-phase heat transfer and presents the results
of recent work on both. A review of the past research on EHD-induced flow-pumping is also given
for completeness.
2. EHD E N H A N C E M E N T M E C H A N I S M
The physical basis of much electrically-enhanced heat transfer lies in the E H D force, FE per unit
volume, generated by an electric field, strength E, in a fluid of dielectric permittivity E, density Q,
at temperature T. This can be expressed as [5]
where q is the electric charge density in the fluid; q/7, its electrophoretic component, is the Coulomb
force exerted by an electric field upon the free charge in it. The third term comprises the
dielectrophoretic and electrostrictive forces on and within the fluid [6], due to the nature of • and
E and their spatial distribution.
Equation (1) should then be included in the Navier-Stokes equation which, for an incompressible
fluid, is
Dd
p ~ = pC + ~v _ W ' + #V2f, (2)
where D f / D t denotes the substantive acceleration consisting of the local contribution ~#/~t and
the convective contribution (,?'V)f, The vector pg is the gravitational force per unit volume; P is
the local fluid pressure. The term pV2f represents the viscous terms.
For an incompressible fluid, the continuity equation is
V. f = 0 (3)
and the energy equation, neglecting viscous dissipation effects, is
8T a~E 2 (4)
8-7 + e . V T = xV2T + pC---~
(The last term in equation (4) is the ohmic dissipation, which is usually neglected.)
For an ohmic dielectric, the electrostatic equations [7, 8] are
V'EE= q (5)
VxE=0 (6)
c3q
V.or + ~- = 0 (7/
Then
v . J = v.(.og) = g .v,7~ + ,7or-E. (ll)
which, for equation (10), gives
,~V" E = - / 7 . Vae, (12)
while, from equation (5),
E V . E = q - E.VE. (13)
Dividing equation (13) by (12)
E q -E.VE
(14)
q ~V . V T & E - dae
(17)
= dr -
O"e
e.vr~
in a thermal field.
In the case of a.c. fields of frequency f, the magnitude of the fluid charge relaxation time z, where
= E/tre, determines whether free electric charge can build up in the fluid, which can then be acted
upon by the electric field. In convective flows with free charge present, the EHD effect becomes
important when z is of the same order as, or less than, the time needed for the fluid to traverse
the electric field [10].
If there is a spatial change of E then the second term of equation (l) becomes important. The
direction of this component depends on the direction of increase of E. This term can be expanded
as follows:
- ½ E:VE = - 1 e T~ + Vp . (18)
T
For non-polar fluids the first term in the brackets is zero and the equation above reduces to
1E2VE = 12 E2F(0E
~L~0p)T VP 1, (19)
which indicates that the resultant component force is towards the heated surface. The same can
be said in the case of polar liquids, although the resulting equation is more complicated. For
non-polar fluids the Clausius-Mossotti relationship:
I-O~] ( E - E0)(E--2E0)
p = (20)
T 3 '
can be used to simplify the third term of equation (1) to
½V[E2[~p]Tp]=½V[E:(E-
Eo)(;-2Eo).] (21)
(see Yabe [9]). (A similar equation can be derived for polar fluids.) This term of the EHD force
is a gradient and thus cannot cause any vorticity in the fluid and was usually neglected, possibly
394 P.H.G. ALLENand T. G. KARAYIANNIS
for this reason. It has, however, a significant effect at the interface and in two-phase heat transfer
[9].
In two phase heat transfer, namely boiling and condensation, EHD enhancement can be
attributed to the following factors which can act individually or in combination:
L \r,/l
Therefore, the force on the sphere (or a bubble assumed to remain spherical) is
/ / /i
L \r,/j
In experiments with refrigerants the resulting electrodynamic force on the bubbles could be
comparable or significantly higher than the gravitational force. In the experiments of Karayiannis
Electrode at high
voltage (#2)
Earthed heated ., ...... -.
tube [ Iz =o) , ~C"
~ ~ ' ~ * ' ~ r ~ '., Vapourbubble
...7 u0u,0
"-.....--
et al. [13] with R114, the outer cylinder had a diameter of 38 mm and the inner, earthed heat
transfer cylinder 19.1 mm. For 20 kV applied at the outer cylinder and dielectric constants of liquid
and vapour refrigerant of 2.17 and 1.0 respectively, the resulting magnitude of the electrodynamic
force on a bubble located at the heat transfer surface is
Fd= 5.13 × 104R3.
The buoyancy force is given as
Fb = 4 7 z R 3 ( p , _ P2)¢. (27)
For a liquid and vapour density of 1441 and 7.74 kg/m 3 respectively, the force magnitude is
Fb= 5.89 x 104R 3,
which is comparable to the EHD force. In heat transfer from smaller diameter cylinders (or in the
extreme, from wires) the EHD force can predominate, since it is proportional to 1/r 3.
In the experiments of Winer [14], again with R114, the ratio r2/r~ was 50.8 x 10-3/5.5 X 10 -3.
For 20 kV the resulting dielectrophoretic force on the bubble is
Fd = 19.7 x 104R3;
where trw~, a~w and trig are, respectively, the surface tensions at solid-liquid, vapour-solid and
liquid-vapour interfaces [19]. Both 0 and surface tension have been observed to vary with electric
field strength [12, 20] and this would explain the initiation of ebullition by an electric field at reduced
superheat.
The three major ways in which EHD can enhance single phase convective heat transfer are:
(a) by flow of "corona (or electric) wind",
(b) by electrophoresis, with or without charge injection,
(c) by dielectric phoretic forces,
but (d) EHD-induced flow can be used to improve normal convective effects.
396 P.H.G. ALLENand T. G. KARAYIANNIS
(b) Electrophoresis
Electrophoresis would appear to give the best results but its effect depends critically upon the
purity or otherwise of the heat transfer fluid, on whether it is polar or non-polar and upon whether
or not charge is injected into it. Table 2 summarizes experimental work, most of it on annular
arrangements, from fine wires to narrow ducts, some with, and some without, deliberate charge
injection. Relatively large values of qE" in equation (1) can be attained with modest energy
expenditure. An ionization current i (A) from a source in a volume flow rate V (m3/s) gives
i
q =~ (C/m 3) (29)
this can give rise to relatively large forces for little current consumption. For example, a gas flow
of 670 × 10 -6 m3/s over an ionizing electrode fed with 50/~A gives a charge density of 0.075 C/m 3
which, acted on by an electric field of strength 1 MV/m causes a force of 75 kN/m 3 which is at least
comparable with the pressure gradient causing flow (which depends on the nature of the duct
cross-section). The generation of electric charge, which occurs when the electrical conductivity
and/or permittivity have a spatial distribution, is described by equation (15).
Special mention should be made of two Russian contributions of the mid-1960s, by Baboi et al.
[59] and Semenov et al. [60] which provide a link between electrophoretic and dielectrophoretic
effects as well as, in ref. [59], with corona wind and between single- and two-phase heat transfer
effects. They reviewed earlier work and reported their own natural convection experiments with
air (70 #m dia. wire along axis of 17 mm dia. tube) and with transformer and castor oils (70/~m
dia. wire 10 mm below and parallel to 4 mm dia. cylindrical electrode). In these, with air, a.c. stress
gave ~E/0t0 increasing with E to a maximum (3.2 with wire temperature 52°C at 3.5 MV/m) then
decreased, even causing inhibition, the maxima increasing and shifting to higher E with increasing
temperature. By contrast, the oils gave unequivocal improvement but, whereas trE/tr o for castor oil
increased continuously with wire temperature, for transformer oil it peaked and, between 208 and
375°C, decreased from 5.8 to 1.9 at E = 39 MV/m. Below 98°C, the curves are concave upwards,
whereas with d.c. stress they tend to saturate, intersecting at ~E/0t0= 3.4 and E = 28.5 MV/m,
clearly showing that dielectrophoresis can give greater enhancement than electrophoresis.
(c) Dielectrophoresis
Dielectrophoretic enhancement was the first to be reported (e.g. by Senftleben [61], Senftleben
and Braun [62]) and, although less effective than (a) or (b), is the simplest to compute [63] and
correlate. It can assist the cooling of high voltage apparatus [64]. Table 3 reviews reported
experimental work that can be classified under this heading.
Electrohydrodynamic enhancement of heat transfer and fluid flow 397
(d) E H D - i n d u e e d flow
Electrophoretic pumps can be classified as "induction" or "ion drag". The operation of the
former depends on the electrical conductivity of the working fluid providing dissociated positive
and negative ions, which are acted upon by the travelling electrostatic field. This field is set up by
interleaved electrodes fed in pairs from a high voltage three-phase supply. If the free charges follow
the apparent motion of this field, imparting their motion to the adjacent fluid, the pump is said
to be an "attraction" one. Its action is analogous to magnetic linear motion in that the fluid velocity
cannot exceed that of the travelling field. The simplest way of creating the free charges is by means
of a temperature---and hence electrical conductivity--gradient [see equation (16)] perpendicular to
the pumping direction. When heat is transferred from the fluid to the duct walls, the resulting
distribution of conductivity, and hence of charges, favours the attraction mode, but if the heat
transfer is in the opposite direction, the charge distribution gives flow against the field and the mode
of operation is "repulsion" [71]. In either case, the net electrical charge in the fluid is zero, whereas
in the ion drag pump charge is injected and then propelled by the electric field between injector
and collector electrodes [72].
All EHD pumps are characterized by low efficiencies; the highest reported in the work reviewed
here is 10%. However, low efficiency is considered offset by freedom from moving parts.
As has been shown, most recently by Sato et al. [73], dielectrophoretic pumping action in an
isothermal liquid can also provide convective flow to improve heat transfer conveniently and
efficiently. However, the work of Sayed-Yagoobi and collaborators [71, 72, 74-79] has concentrated
on induction ion drag pumps and therefore depends on electrophoresis. Nevertheless, to state, as
does ref. [77], that "the dielectric fluid being pumped must contain free charges" cannot be
accepted. Whether electrophoretic or dielectrophoretic, EHD pumping is possible and recent
experimental work is summarized in Table 4.
4. T W O - P H A S E HEAT TRANSFER
(a) Condensation
Publications on the EHD enhancement of condensation began appearing in 1965 with the work
of Velkoff and Miller [80] and Choi and Reynolds [81] using R113. This literature is reviewed in
Table 5. Several themes can be discerned. First, condensation has been studied on surfaces that
are flat or curved, horizontal or vertical. In all cases, the disposal of the condensate, once formed,
can be a problem. On a vertical surface, as the condensate film thickens with increasing distance
downwards, heat transfer coefficients reduce. In banks of horizontal tubes, the same effect results
from condensate dripping from those above. Smirnov and Lukanov [95] report a > 60% reduction
in heat transfer coefficient between rows numbers one and five for R11 condensing on a bundle
of low fin tubes.
As shown in Fig. 3, even the best EHD-assisted performance falls short of that given by using
a single low fin profile tube. EHD has little effect on low fin tube condensation as it and the Grigorig
effect act in opposition. However, in addition to destabilizing the condensate film, EHD can strip
condensate off the surface and overcome the effects described in the previous paragraph. Figure
4 shows that EHD enhancement of R114 condensing on a smooth, 506 mm long, 19.1 mm o.d.
brass tube with vapour to tube-wall mean temperature difference of 25 K is of much the same
magnitude whether the tube is horizontal or vertical. Values of ~t~/~0 from the measurements of
Cooper [96] are given as a function of voltage applied to a 38 mm i.d. cylindrical copper gauze
electrode surrounding the tube. (Measured mean heat transfer coefficients ~tE at electric field
strength E have been corrected to primed values ~t~ taking into account the increase due solely to
reduced AT [89].) The work described above relied on thinning the condensate film. Heat transfer
enhancement ratios (up to 4.5) were obtained using an electrode geometry that strips the condensate
from the surface [91], see Section 6. Higher heat transfer enhancement ratios---up to 20---were also
reported in refs [11, 83, 85]. Heat transfer coefficients are considerably reduced in the presence of
a non-condensable gas. Bologa et al. [92] reported that the damaging effect of the gas can be
nullified by the application of an electric field.
398 P.H.G. ALLEN a n d T. G . KARAYIANNIS
Table 1. Review of published experimental work on augmented single phase heat transfer using corona wind
Heat transfer (~)
Author(s) fluid(s) System m~, Notes
Holmes and Air Electrically heated >6 Compared with
Basham [22] vertical copper plate. (for 25 mm effect of air jets
plane or finned, facing by 75 mm normal and parallel
array of needle needle to surface (corona
electrodes, array at wind intermediate
51 mm between the two).
spacing). Better results with
finned plate.
Conceptual design
of 2GW system.
Velkoff [23] Air, oxygen, Horizontal isothermal 2 In laminar regime,
nitrogen heated tube, 31.75 mm i.d., (at R e = increased friction
with axial stainless steel 3000 wire factor expressed
corona wire, 127/zm dia., + ve. as increase of
starting lengths 6, 13 and Little effective viscosity
24 dia. difference (doubled at
between i~= I mA,
iv = 0.5 and greater with - v e
1.0 mA). wire).
Moss and Grey Nitrogen Horizontal isothermal 1.35 Part of a more
[24] heated tube, 305 mm long, (at R e = general programme
25.4 mm i.d. No details 1200, + ve of EHD research.
of axial wire. wire). Negative wire gave
inhibition.
Grosu and Air, argon, Heated 0.2 mm dia. nickel ~ 3 (air at Detailed analysis
Bologa [25] carbon dioxide, wire in coaxial high I atm and given for this
helium voltage cylinder. helium at geometry. Effect
37 mm dia. 21 atm). 2.5 increased with
(argon at pressure at ic
1.4 atm). 5 constant.
(carbon dioxide
at I atm).
Robinson [26] Air Heated platinum wire, 4.2 Corona discharge
508 u m dia., at high (with wire at heat transfer
voltage, along axis of 260'C and surface itself.
vertical steel tube, natural
53.2 mm i.d., with and convection).
without forced
convective cooling.
McDermott [27] Air Various arrangements for ~4 Schlieren
zero-field temperatures observation shows
130-590' C. High voltage mechanism. Power
applied with various consumed 3 W
sharp probes. compared with 14W by fan.
Mizushima, Air Vertical copper tubes, 4 (at Little effect at
Ueda, with 42 mm i.d. PVC water R e = 700). R e > 4000.
Matsumoto jacket, cooling hot air 2.5 (at
and Waga [28] passing downwards with R e = 2000).
axial nickel wire 300 #m
o.d. Tubes: 6.4 mm i.d.,
520 mm long and
15 mm i.d., 980ram long.
Windischmann Air Point above plane. 2 Effect decreased
[29] (locally) for temp. >200 K.
Yamaga Air Corona wind focused by -- Performance
and Jido [30] shaped intermediate assessed by tool
potential ring on to wear reduction.
(earthed) cooled object
(cutting tool).
Kibler and Air 10 mm dia. tubular assembly To be used in
Carter [31] incorporating point at arrays.
5 kV spaced 5 mm from
(earthed) grid.
Yabe, Mori Nitrogen at 40 rum dia. wire, 120 mm 12 Detailed
and Hijikata 105 Pa long, at 8.3 kV, 20 rnm below (locally) experimental
[32] 100 mm by 100 mm, flat, heated and theoretical
copper plate. analysis in ref. [33].
Velkoff and Air 152 ,urn dia. wires, spaced - 3.5 Improved heat
Godfrey [34] 12.7 mm parallel to, and transfer if stream
6 mm from, vertical velocity ~ 10 times
electrically heated, free convection
483mm by 251 mm, plate. velocity.
Electrohydrodynamic enhancement of heat transfer and fluid flow 399
Tada, Takimoto Air Horizontal parallel (I) 3.7 600 < Re < 8000.
and Hayashi uniformly heated plates, Flow patterns
[35] 650 mm long, 225 mm wide, (2) 1.8 visualized and
spaced 30 mm apart with computed.
200pro dia. midplane (3) 2.5
ionizing wires, spaced
40ram at 0-12kV and
either: (I) parallel to
flow or (2) transverse to flow.
Also: (3) single ionizing
wire followed by mid-plane
electrode (with gas-solid
suspensions).
Nelson, Air Horizontal tube, 1590 mm 3.6 Peaks at 2000 < Re
Ohadi, Zia entrance, 1020ram test and <3000 and positive
and Whipple 410 mm exit sections, axial polarity. Pressure
[36] 250/zm dia. ionizing wire. measurements made.
(Also, dual wire arrangement Correlations use
giving slightly non-dimensional
greater effect.) variable, Ne (Section 5).
Secondly, from the earliest work, relationships have been suggested for correlating the results
of different experiments. This subject is dealt with in detail later.
(b) Boiling
By contrast with condensation, boiling appears to have benefited from EHD since 1916, when
a threefold increase in water evaporation rate was claimed by Chubb [97]. However, the present
era of such EHD usage began with the work of Bochirol et al. [98] and Bonjour et al. [99], published
in 1960 and 1962, closely followed by Watson [67], Choi [100], Jalaluddin and Sinha [101] and
Markels and Durfee [20, 102], all except ref. [102] for pool boiling. The work used a wide variety
of fluids and, with subsequent work, is reviewed in Table 6.
To define terms used in Table 6, Fig. 5 shows a typical boiling characteristic curve in terms of
thermal flux per unit area, 0, vs superheat, AT. Starting from AT = 0, the heat transfer process
proceeds along curve AB, by natural or forced convection, to C, where AT is sufficient to initiate
nucleate ebullition, thus giving greatly increased q (at D); q then continues to increase with AT until
(at E) it reaches a value qc known as peak nucleate boiling, critical or maximum, heat flux density
where the coalescence of the bubbles forming at the heat transfer surface into an unstable film
begins to impede energy transfer. This decreases q from E to F through a transition region of partial
film boiling until, at F, a minimum film boiling condition ((/mi,) given by a stable, blanketing,
vapour film. Increasing AT then gives stable film boiling, with increasing q, beyond F. If, from
beyond D, AT is decreased, nucleate boiling continues along DB' towards A, giving "boiling
hysteresis".
AQ/QoXl00
30
24
,
/ D.C.voltage,nitrogengas,
~ n e r w~'e positive. p
~roughput,
Re= Reynolds number
20 ,~o 10,00£
t I
oY , i 1
0 10 20 30 40 50 60 70 80 90
Pe/Qox 100
Fig. 2. Increase AQ in total thermal t h r o u g h p u t as a function of electrical power input P~ [24].
400 P.H.G. ALLEN a n d T. G. KARAYIANNIS
Table 2. Review of published experimental work on augmented single-phase heat transfer due to electrophoresis
Heat transfer D~,Do, L Em.~ {ctE'~
Author(s) fluid(s) (ram) (MV/m) ~ J ~ max Notes
Annular systems
Schmidt and Transformer 10, 18, 500 6.9 4 Forced convection
Leidenfrost oil (horizontal) values overall, water
[37, 38] to oil. (Oil side values
estimated in [391.)
(Relatively small) pressure
drop change measured.
Allen [39] Transformer oil 0.025, 2 2 , - - 8.4 ~ 1.2 Steady d.c. stress
to BS148 (vertical) gave inhibition which
changed transiently
to enhancement when
polarity reversed and
permanently when mixed
with a.c. Results of [37, 38]
analyzed assuming
mixed a.c./d,c, stress.
Mascarenhas, Fatty acids: (vertical) -- Effect deduced from
Mascarenhas, stearic 1.3 heating curves. A.c.
Ferreira De oleic 1.4 much less effect than
Souza and palmitic 1.4 d.c. Joulean heat shown
Rabello [40] to be negligible.
Senftleben Cyclohexane 0.05, 10, 20 2.2 Investigates and
and Schnabel (horizontal) explains d.c. inhibition
[41] due to space charge at
low E and AT in good
insulators.
Care and Transformer 0.025, 25,-- 35 -- Followed up [39] by
Swan [42] oil (horizontal) investigating:
(I) boundaries between
inhibition and
enhancement at much
higher d.c. E, finding
oscillatory regime (2)
transient due to polarity
change as function
of pre-stressing
and relaxation times.
Porter and Transformer 1.58, 31.8, 6.7 1.9 Forced convection.
Poulter [43] oil 2800 Negative voltage gave
(horizontal) greater, 50 Hz zero,
effect. Much greater
pressure drop needed
for same heat
transfer increase
without elect, field.
Newton and Transformer 344, 364, 500 2 2 Forced convection. No
Allen [44] oil (vertical- consistent difference
insulated and between positive and
uninsulated- negative polarity but
heat transfer uninsulated heat transfer
surfaces) surface shows somewhat
greater improvement.
Poulter and Avtur, hexane 3.2/1.6, 12.4, 18.3 ~ 20 Forced convection.
Miller [45] (injection 600 Defines injection
strength (horizontal) strength parameter as
estimated 0.7, q//~E, and correlation
0.05) parameter as ~\'~p,'l t.
Fernandez and Transformer 1.59, 25.4, 6.8 6 Forced convection.
Poulter [46] oil 1000 Greater improvement
using negative polarity.
1.59, 19.1, 7.6 23 Pressure drop increased
1000 by up to 66%. Current
(horizontal) drawn :~ 101~A. Radial flow
pattern observed
Gap between horizontal plates (Heat trans]er downwards)
D#'nen$ions
Mascarenhas Oleic acid 2 mm thick 1.25 1.36 Used steady state
[47] layer, thermal conductivity
apparatus. Joulean heat
shown to be negligible.
E l e c t r o h y d r o d y n a m i c e n h a n c e m e n t o f heat transfer and fluid flow 401
Table 3. Review of published experimental work on augmented single-phase heat transfer due to dielectrophoresis
Heat transfer Emax CtE)
Author(s) fluid(s) Di, Do, L MV/m ~oo m~, Notes
Annular systems
Senftleben Argon, oxygen 30 or 50/am, 10.7 1.5 Cylinder in cryostat
and Braun [62] (non-polar), ~ 4 5 mm, 70 mm, (ethyl or oil bath at temp.
carbon horizontal, chloride), between 90 and 400 K.
monoxide Pressure 0.116-0,986 bar.
(slightly A.c. and d.c.
polar), used, no polarity
ethyl chloride effect. Experimental
(polar). data given in full.
Ahsmann and Toluene, 20/am, 40 mm, 9.2 1.5 Cylinder in melting
Kronig [65] n-heptane (pure 70 mm, (carbon ice. High voltage
and commercial) horizontal, tetra- 40 Hz square wave and
carbon tetra- chloride), d.c.
chloride,
ammonia gas.
De Haan [ 6 6 ] n-heptane, 22, 55 and 5.0 1.3 Cylinder in
toluene. 99.5/am, 40mm, (n-heptane). thermostat, 40-80 C.
160mm, Greater variation of
horizontal. ~ and D i than [65].
High voltage as [65].
Watson [67] n-hexane. 100/am, 30 mm, 24.5 2.6 D.c. stress, no
100 mm. polarity effect.
Vertical ducts
Weber and "'Transil" Rogowski 9.6 3.6 60Hz stress.
Halsey [68] insulating (uniform field)
oil electrodes,
25.4 mm dia.,
one heated,
spaced
5,1-20.3 ram.
Savkar [69] Light mineral Duct 762 mm 7.3 2.2 60 Hz stress. One or
insulating oil long, 305 mm both sides heated.
wide, up to Longitudinal roll
12.7 mm thick cells predicted from
(with equal analytical solution
length entry of governing equations,
section). including EHD forces,
confirmed
experimentally.
• E/~t0 decreases with
Re.
Newton and Transformer Facsimile 6 1.25 50 Hz stress.
Allen [44] oil to BSI48 transformer
winding ducts,
12.7mm by 57ram
by 339 mm long,
6.3 mm by 28 mm
by 267 mm long
(with entry
length
sections).
Wang, Collins Transformer As ref. [44]. 6 1.25 Governing equations
and Allen oil to BSI48 solved numerically
[63] to include EHD forces
confirmed by
experiments of ref. [44].
Miscellaneous system
Oliver [70] Sulphur -- 8 Gas pressure l0 bar.
hexafluoride Conductor dia. 33 mm.
No effect observed.
EHD eliminates the q decrease between E and G and, in addition, increases q¢. These phenomena
have received very much more attention than EHD's other action, namely the initiation of nucleate
boiling at smaller AT and hence the virtual elimination of the hysteresis portion (ABCDB'A) of
the characteristic, e.g. by applying volts at AT values between b and c. This initiation process has
been reported only by Karayiannis et al. [13], Jalaluddin and Sinha [101], Basu [104] and Allen
and Cooper [15] who have also made a video record of it [117]. In this, observation is made of
a tube, immersed in R114. Hot water passes along the tube, losing heat to the refrigerant. Thus,
near the inlet, the tube surface gives sufficient superheat for bubbles to evolve at a well-defined set
Electrohydrodynamic enhancement of heat transfer and fluid flow 403
of sites. However, towards the outlet, AT is only sufficient to give convective heat transfer and thus
a well defined "front" is seen between boiling and non-boiling regions. On application of electrode
voltages greater than about 8 kV there is immediate--and more vigorous--ebullition everywhere
on the tube surface. In at least one case (Baboi et al. [111]), the phenomenon was deliberately
HRS I $/~--B
404 P.H.G. ALLEN and T. G. KARAYIANNIS
Table 5. Review of published experimental work on EHD augmented condensation heat transfer
Didkovskii As for ref. [11]. As for ref. [11] together with As for ref. [11]. 2,5,6
and Bologa vertical annulus,
[851 cooled tube 300 mm high
21 mm o.d., electrode
tube 35 mm i.d.
Cooper and R12 and R114 Single cooled horizontal 2.9 3, 5, 7, 12, 13
Allen [89] tubes 514 mm long with
smooth (19.1 mm o.d.) and
low fin (19.0 mm o.d.)
surfaces. Electrode
system: (1) concentric
copper gauze (38 mm i.d.)
(also vertical with
R114) (2) Parallel brass
plates with auxiliary
6.25 mm o.d. rod (to
simulate (I)).
avoided by reducing the thermal loading to the experimental value required (i.e. along EDB' in
Fig. 5) "so that most of the vapour-formation centres were active". Also, as remarked by Markels
and Durfee [20], "It appears likely however that differences exist between voltage effects when a
relatively large diameter heat transfer surface is used and when the boiling takes place on a thin
wire". A fine wire fed by a constant electric current cannot instantaneously provide the additional
thermal energy demanded by suddenly promoted ebullition. The energy could only come from a
considerable decrease in temperature, and hence in AT, thus suppressing ebullition before it became
established. By contrast, the more usual industrial case of a source heated by fluid flow maintains
a much more nearly constant temperature, as can a high thermal capacity source (see Table 6
notes).
EHD boiling heat transfer investigations included tests with a variety of tubular surfaces
including smooth, low fin and enhanced surfaces such as Thermoexel. It was found that the nucleate
boiling heat transfer enhancement obtained on a smooth tube was very moderate compared with
the low fin and the Thermoexel tubes. The most recent work in this area (based on data from
refs [13, 96, 118]) is summarized in Fig. 6 on a "tube rating" (kW per metre of tube vs AT) basis
which, for a given tube diameter, governs heat exchanger design.
Although, as shown in Table 6, a variety of geometric configurations was examined, only recently
have researchers concentrated their efforts on tube bundles in heat exchangers like the shell and
tube. Damianidis et al. [! 16] reported experiments on nine tube bundles consisting of either smooth
or low fin tubes. The working fluid was R114. In the case of the low fin tube bundle, the
406 P.H.G. ALLEN and T. G. KARAYIANNIS
Table 6. Review of published experimental work on EHD augmented pool boiling heat transfer
Heat transfer Healedsurface (~q~.E (ate)
Aatho.) diam0ter,mm) . . . . . . .- , . . Notes
Coaxial eylindriealsystems
Bochirol, Benzene,
Bonjour and hexane, 0.2 2.7 3,6
Weil [981 trichlorethylene, (trichlorethylene
toluene, ethyl ether, and
liquid nitrogen ethyl ether)
Pure water,
methyl ethyl ketone, 0.1 6
acetone, methyl alcohol (methyl alcohol)
Bonjour, As for Bochirol, Bonjour and Weil [98]
Verdier and Weil [99]
Watson [67] n-hexane 0.1 2.6 2,6
Choi [100] R113 0.254 or 0.508 >2 1, 4, 6
Markels and isopropanol, 9.525 6 2, 5, 7
Durfee [20] distilled water >1.4
Winer [14] R114 5.57 1.6 1,2, 6
Lovenguth R21, R113, 0.51 2.9 I, 2, 6
and carbon tetrachloride,
Hanesian [103] chloroform
Basu [104] Carbon tetrachloride 0.040 2, 3, 6, 8
Jones and R I 13 0.127 or 0.406 1,4,6
Schaeffer [105]
Jones and R113, 0.812, 1.15 4,5,6
Hanock [106] R113/methanol or 1.83
Zheltukhin, Acetone, 5.0 to 6.5 1.82 5, 6
Solomatnikov, benzene, (acetone)
Mikhaylov and n-diethyl
Usmanov [107] ether
Allen and R114 18.6 low up to 60 2,7,8
Cooper [151 fin o.d.
Kawahira, R 11 22.4 4 2,3,6,8
Kubo and 10,11
Yokoyama [108]
Karayiannis, R114 19.1 4 2,7,8
Collins and Allen [13]
Ohadi, RI23, R123/oil 12.7 o.d. 5.5 (R123) I1
Papar, Ng, RI I, RI I/oil 1.7 (RIO
Faani and
Radermacher [17]
Parallel plate systems Electrode
gap (ram)
Olinger and Deionized 6.35 or 25.4 2,3,6,9, 10
Colver [12] water
Blachowicz, Benzene 5.0 to 20.0 2 3, 7, 9
Brooks and
Tan [1091
Kawahira RII 3.0 4.4 2, 3, 6, 10
Kubo and II
Yokoyama [108]
Other systems System(s)
Jalaluddin Methanol, Heated sphere 2, 3, 6, 8, 9
and Sinha isopropanol, and plane
[101] methyl ethyl electrode.
ketone, benzene
Asch [1101 RII3 Heated wire 2,3,6,11
(0.356 mm dia.)
between 25.4 mm dia.
discs
spaced 25.4 mm
or (asymmetrically)
12.7 mm alia.
spheres with
60.3 mm gap.
Baboi, Benzene, Heated wires 1,2,3,6,11
Bologa and toluene, 0.05, 0.07
Klyukanov liquid argon 0.10 and 0.50ram dia.
11111 parallel to 6.0 mm dia.
cylindrical electrode.
E l e c t r o h y d r o d y n a m i c e n h a n c e m e n t o f heat transfer a n d fluid flow 407
O~'( kW/mZK)
I B'=rct°"~'~'="~z [ i [
L L i
1 i
1 3 6 10 30
(T,-To) K
Fig. 3. EHD enhancement of R12 condensation with electrode voltages 20, 25, and 30 kV at outer surface
of smooth horizontal tube compared with END-free smooth and low fin surface tubes (T s = 30°C) [96].
enhancement was significant, see Fig. 7. No enhancement was obtained for the smooth tube bundle
except in the convective regime. This was attributed to the electric field distribution. The electrode
geometry used in ref. [115] resulted in radial electric field with the resultant E H D force pushing
the bubbles away from the heated tube surface instead of on to the surface. This was not the case
in the work reported by Ogata et al. [16]. They tested three different tube bundles boiling R123
and obtained significant E H D improvement in the heat transfer coefficient (seven times at 18 kV).
Ogata et al. used steel rods and wires placed circumferentially and 3 m m away from the tubes as
the electrodes. The non-uniformity of the resulting electric field moved the bubbles towards the
tube surface and hence enhanced the heat transfer. The bubble movement in a low fin geometry,
which has a beneficial effect on the heat transfer surface, was discussed earlier. Both research groups
reported that E H D enhancement of boiling heat transfer in bundles is as effective as on a single
tube.
E H D boiling inside tubes was studied by Yabe et al. [119] using a 1 0 m m inside diameter
cupronickel tube and a coaxial cylindrical perforated steel electrode of 5 m m diameter. The E H D
behaviour of the non-azeotropic mixture of R123 and R134a was studied. An enhancement of
almost three times was obtained in the heat transfer coefficient. A change in the flow pattern from
stratified to annular was also observed. The enhancement ratio decreased as the mass flux through
the tube increased. The researchers also verified that for a given thermal duty, the pressure drop
across the evaporator is the same, with or without EHD.
t
ag 3.0
a 0
2.5
2.0
i I
1.5
1"015 20 25 30 35 40
Electrode voltage (kV)
Fig. 4. EHD enhancement of RI14 condensation at outer surfaces of vertical and horizontal tubes
(AT = 25 K, TO= 90'C) [961.
Electrohydrodynamic enhancement of heat transfer and fluid flow 409
G
Heat
flux
4z
(W/m)
Critical
heat flux~, E
/
Nucleate
b:i/:;ag:i°r I / Transition
boiling
',.
--~,,
/~
''. J b o i l l n g
5. E H D E N H A N C E M E N T CORRELATIONS
Correlation of heat transfer data in terms of non-dimensional quantities for specific geometries
has long proved a valuable tool for heat exchanger design.
31111 IIIII
,ooo !!!!l I ,1 / t~ ~
!!!!!
~1111
I lit o'o...J i r, tllll
till " _~'k 1 0 I/liJ
Fig, 6. Single tube rating vs degree of AT for various tube surfaces and R114 (Tube o,d. ~ 19 ram).
410 P.H.G. ALLEN and T. G. KARAYIANNIS
r-rr-r~ 0 kV heaUng
:;::: 0 W
•'~AA*~ 10 kV
00~ 10 kV ¢oolin9
~ kV
kV
heotJng
heating/cooling
5-
i*O!'--
+ i
l l * ~
Ill*'ilP
~ 4ffJ II I
~A IP
J
2 3 4 5 6 7 8 910
Superheat txT (K)
Fig. 7. EHD heat transfer enhancement in a nine low fin tube evaporator with RII4 (Ts= 30°C).
log-log plot against El, an electric influence number, multiplied by the fluid Prandtl number, Pr.
El is defined as
dE
P ~-~ f2ATE2
El = /a2 (31)
and is closely related to the Grashof number, Gr, used to correlate natural convective heat transfer.
In fact
~E2 d~ 1
El = Gr L~- ~~-] (32)
p/JgE
El = Gr A (33)
say. A later modification due to Senftleben and Biiltmann [121] proposes
Gr Pr A (1 + 0.00008A )
as the correlation variable. The correction to El is, however, small and usually of the same order
as, or smaller than, the experimental error.
To allow for the effect of fluid electrical conductivity on electrophoresis, Turnbull [10] proposed
an alternative electric influence number:
1 da e
pE ~ -dT :2ATE2
El' = #2 (34)
He warned, however that successful correlation with respect to either El or El" is not a sufficient
criterion to distinguish between electrophoretic and dielectrophoretic effects; this is best done by
comparing a.c. and d.c. results.
Figure 8 shows results from ref. [45] for "Avtur" and from ref. [122] for transformer oil,
correlated in terms of Nu, Pr and a voltage parameter,
Electrohydrodynamicenhancementof heat transfer and fluid flow 411
_.!
NuPr ~
10
6 . j , ¢ " -
•/ "
Y Av'mtionkerosine (AVTUR)
500 "Re -2500
Constant heat flux
To correlate corona wind results, Davidson et al. [123] have suggested using a dimensionless electric
number:
Ne=~-Dpf 2, (35)
where i is the ionization current, r/is the ion mobility, D is the tube i.d. and p and f are fluid density
and mean velocity, respectively, and this has been used successfully by Nelson et al. [36].
(b) Condensation
In the case of EHD-assisted condensation, correlation has been attempted from the earliest work.
Having analyzed the disruption of the condensate film in terms of a perturbation wavelength 2",
Choi and Reynolds [81] and later Choi [82] used this as the characteristic length in the Nusselt
number, Nu', and modified Rayleigh number, Ra', for the correlation
Nu' = CA (Ra') °'25, (36)
Nu" = ct - - (37)
2
Ra' = F~P(~'*)3Ai'
2# AT,, ' (38)
where 2 and # are fluid thermal conductivity and viscosity, respectively. ATe° is the logarithmic
mean value at AT,
a being liquid surface tension, Eg and E~ permittivities of vapour and liquid, respectively, Eg the
electric field strength in the vapour and
Ai' = rig
• + epgAT + g3 CplA T1n, (40)
HRS 1 5 / ~
412 P.H.G. ALLEN and T. G. KARAYIANNIS
where i~g is the enthalpy of evaporation and cpg and cpt are specific heats of vapour and liquid,
respectively. By contrast, Bologa and Didkovskiy [l l] in their earlier work used the simpler
relationship:
~E E 2.5
o 8[ cl ,
where Ec is the electric field strength at which the EHD effect becomes significant (Ec = 1.3 MV/m).
They also reported greater enhancement for polar fluids (diethyl ether) than non-polar (hexane,
R113). They attributed this to the presence of free charges and the promotion of the electrophoretic
force. However, in later work [85] they used the relatively complex correlation
FK'.:~o.:]
lo,L j,
where
K = %E~[ (42)
Gig
(the measure of the electric forces to the surface tension ratio),
[2
= -- (43)
zv
(the measure of the time ratio between damping of mechanical disturbances and relaxation time)
and
Re'= oh (44)
ilgpv '
the characteristic length [ being the annular gap, while h is the surface height and z the charge
relaxation time for the liquid. Subsequently [86], they correlated their own results together with
those of Velkoff and Miller [80] and Smirnov and Lunev [87] in this way, but with the index of
n decreased to 0.175, see Fig. 9. Smirnov and Lunev [87] themselves proposed the correlation of
NUE - C8 Nuo .
LDoJ
3 I I I I Iii i /
. • . m~,~, _
v 7
5 , R113
•% I Z ~ o o Diethyl ether
• . ~ o • _n-hexane
•~ o • D a t a of [80]
3
• I 1 I I I
? ~oz 2 3 S ? IO 3
K~.= lC0.17s
1
(Re/) -~
Fig. 9. Correlation of E H D condensation heat transfer [86].
Electrohydrodynamic enhancement of heat transfer and fluid flow 413
Nusselt numbers using heat transfer surface height as characteristic vs Re~, where
Re'E= h (,, -___¢g)Ev,,~/P/'° [ I - ( E c DgDo
i ~ 2/] ._]
\ (45)
In spite of these later refinements, Cooper [96] found the original [8 l, 82] correlation valid for his
own results, as well as for those of Didkovsky and Bologa [86]. With CA = 0.35 (rather than 0.5
as originally proposed) the scatter is about _+30% for F¢ > 60,000, which is no worse than with
the correlations suggested in refs [86] and [87].
(c) Boiling
In boiling, the effect of the electric field upon the maximum (qc) and minimum (point F in Fig.
5) heat fluxes and the correlation of this effect has received particular attention. In the case of qc
this is important since it could represent the maximum allowable heat transfer. Increasing the heat
flux to a value greater than q~ gives rise to very high AT that can lead to burn-out. Johnson [124]
considered the influence of the electric field on hydrodynamic stability. He amended the
hydrodynamic theory of boiling heat transfer to include the effect of a perpendicular electric field
across the vapour-liquid interface that exists at the maximum and minimum heat flux and
correlated the ratio (q¢)E/(qc)0 as a function of fluid properties and electric field strength. One
resulting equation for maximum heat flux condition was
(c)¢)E
('c)0 ~ [l+~.~3(p'~f~p')ga-]]'/2
x/ --pg)ga J
= --3(p, - - - - - - ' (46)
where
f ' = (%)
~ [E'c ,-+ qq]2 E2" (47)
These relationships were compared both in Johnson [124] and Winer [14] with the limited
experimental results of Winer (for a radial field a cylindrical heat transfer surface and R114) and
found to be in good agreement, Fig. 10. In addition, Johnson stated that electric fields of the order
of ,-~ 1 MV/m are required for any significant effect.
Jones and Schaeffer [105] modified the Zuber hypothesis [125, 126] for the minimum film boiling
point to account for a strong E H D coupling at the vapour-liquid interface forming on a fine wire.
They identified three electroquasistatic regimes based on the relation of the electric field frequency
and the fluid charge relaxation time. The first regime was that of an insulating liquid where the
frequency is much greater than the inverse charge relaxation time. Following the intermediate
regime the third regime refers to a sufficiently conductive fluid. Jones and Schaeffer obtained
relationships similar to those above for insulating and conducting fluids. Their theoretical results
for (qmin)E/(qmin)0 were somewhat below the experimental results for R113 boiling on a fine wire.
Berghmans [127] considered a flat heater located in a conducting liquid and performed a stability
analysis including the effect of a uniform d.c. field. This analysis resulted in
q¢ m hi/21 ~ I (1)1/4
~'g ' l g ~ ~
rG 2 (G3--ff~+l
(aplg)l/4L-~+ 4 )1/211/2, (50)
414 P.H.G. ALLENand T. G. KARAYIANNIS
((1'~), 7
6'
0
2 4 6 8
1.00E+06 1.00E+07
E (Vim)
Fig. 10. Comparison of the predicted effect of an electric field on maximum heat flux with experimental
results [124].
where G 2 EgE2d/6 is the ratio of the electric forces to the surface tension forces and B 2 = p~gd2/a,
=
B 2 being the Bond number which is the ratio of inertia to surface tension forces; d is the vapour
film thickness which can be obtained from experiments. This equation compared well with the data
of Markels and Durfee [20]. Markels and Durfee used isopropyl alcohol and distilled water, both
being conducting liquids. A correction was made to allow for the cylindrical surface used in ref.
[20]. The choice of d which varies in the experiment was considered to be a possible reason for
any deviations of the theory from the experiment.
Zhorzholiani and Shekriladze [112] have successfully correlated their own results and those of
Markels and Durfee [20] on a log plot of
({lc)E FD + gP
vs
((lc)o gP
This is seen in Fig. 11. In their analysis, Zhorzholiani and Shekriladze considered F D as both the
second and third components of the E H D force in equation (1). It is the volume force density
obtained from their summation. In their experiments they considered both neutral (n-pentane,
benzene) and polar (acetone) fluids.
5C i ! I ~ II I
I i ~ I / .I ~L
(~=)= ' .I l J ..... ~ L I
Data scattedtl ~,.. • 4 - L ~ ~ I E .L.i. ~
(¢r=), • ''-r" ' , i I- - ' j " i I
.-.* ......
More recently, Cooper [128] has proposed a model for EHD nucleate boiling that leads to the
relationship
Reo = . q a
t]sPl (Pl-- Pg)" (53)
Equation (51) correlates the results of refs [20, 67, 99, 100, 111] to within + 10% for the majority
of 37 observations graphed with only one outside ___30%, see Fig. 12.
6. ELECTRODE SYSTEMS
Little of the work reviewed here claims to include proposals for the practical implementation
of EHD enhancement in industrial plant, although most commend its potential for material
savings, etc. However, in Japan, Yabe et al. [88, 91] describe recent work on the development of
electrode systems for vertically aligned shell/tube condensers with particular applications in heat
pump systems. The electrode took the form of varying pitch helices. These use EHD to remove
the condensate film at points along the tube surfaces and to spray it on to the high voltage
electrodes down which it trickles. Figure 13 shows one such arrangement, optimized with respect
to extraction and removal angles (defined in the figure) and dimensions.
This arrangement has been incorporated into a 50 kW, 102 tube, EHD condenser for a prototype
heat pump and has shown heat transfer coefficient improvements compared with no EHD of about
six times for Rl14 [94]. (This work has also confirmed the validity of applying EHD results
obtained in single-tube rigs to multi-tube heat exchangers.) To enhance boiling, the Japanese have
also employed EHD pumping [114] or fine wire electrode systems [108] but neither has been applied
in the prototype heat pump mentioned above. By contrast, in the U.K., the electrode geometry
developed by Allen and Cooper [129] specifically for shell/tube heat exchangers and shown in
Fig. 14 is mechanically simpler and more compact. It has been shown to be effective for both
condensation and boiling. It comprises a combination of rod and perforated plane electrodes,
giving a fair approximation to the field that can be produced if a concentric cylinder was placed
0.5
8
8
0.1
0.01 0.1 1 10
Re o
Fig. 12. Correlation of END nucleate boiling heat transfer rate [128].
416 P . H . G . ALLEN and T. G. KARAYIANNIS
Heat
transfer tube
faction angle
spacer
Helical
wire
an
'Support rod
Fig. 13. Electrode system for EHD enhancement of vertical condenser tubes [88,91].
Electrically
insulating-
Mesh or
locating
pierced plate
plate
plate
~ f electrode
,., .t_
)
......... iiii...7
Shell of Rod
heat x ~ Electrode
Plane
Bectrode
Stress
relieving
rod
~attransfer
EqulpotenUals at surface
10% intervals
Fig. 15. Distribution of electric field strength for rod and plane electrode system [130].
around each tube, as shown in Fig. 15 from ref. [130]. Figure 16 shows an arrangement described
by Poulter and Allen [131] for applying an electric field at the inner surface of tubes.
7. D I S C U S S I O N
Clearly, in single phase heat transfer, certain geometries (e.g. inside tubes with axial electrodes)
and certain fluids (e.g. "polar" ones) are especially amenable to EHD enhancement. Although
many of the geometries investigated may seem to give little engineering design data, the fluids
Fig. 16. Electrode system designed and used to apply an electric field at the inner surface of tubes [131].
418 P.H.G. ALLENand T. G. KARAYIANNIS
investigated in them give an indication of their EHD potential. Evidently, all common gases are
amenable to corona wind generation. Fluids shown to have been amenable to low energy
consumption EHD enhancement are included in Tables I-3.
What direction should single-phase EHD enhancement research and development take? Two
clues are embedded in the data presented here. First+ the possibility noted in ref. [39] that a mixture
of d.c. with superimposed a.c. stress can give a more reliable and repeatable electrophoretic effect.
Secondly, that, as mentioned in ref. [58], low frequency "square wave" a.c. stress can have the same
effect. This is borne out by optical evidence of the behaviour of dielectric fluids in an electric field.
Many publications [24, 49, 5 l, 68] give this and probably the most apposite to the present argument
is ref. [51] which, using shadowgraphs, proves the region disturbed by the field developing from
the (positive) earthed electrode across the duct width.
What next in two-phase EHD heat transfer? The clues to the answer lie in the work of Ogata
et al. [16], Damianidis et aL I! 15] and the more recent work of Xu et al. [132]. An optimization
strategy in the design of E H D multi-tube evaporators has to be identified. Cornwell [133, 134]
examined the existence of sliding bubbles in boiling outside tube bundles and reported on their
influence on heat transfer. He stated that the heat transfer mechanism involves the process of
bubbles sliding on the surface disrupting the boundary layer and continued by saying that this effect
is more important than evaporation. He offered as evidence, among other observations, the
variation of the local heat transfer coefficient on a single tube, i.e. higher ~ on the tube sides.
Cornwell concluded that the mechanism of heat transfer at the sliding bubbles is dominated by
the influx of liquid to the layer under the bubble as it slides along the surface. The authors believe
that the above arguments must be considered, if one is to optimize the electrode/heat transfer
surface. The electrode/tube geometry has to be such that bubbles are directed along the heat
transfer surface. In the current work of Xu et al. different electrode/heat transfer geometries
are examined. A finite element model has been developed to calculate the E H D force on a bubble
using equation (22). The findings of the mathematical simulation will be verified in a smooth
tube bundle using R l l and R123. In the case of low-fin or other tubes with enhanced surfaces,
the local non-uniformity of the electric field will enhance heat transfer rates significantly, as
discussed earlier.
The isolated response of the heat exchanger has been examined and, as indicated above, will still
attract the attention of researchers. The integrated response of the thermal system and the beneficial
effects of E H D (size, cost) should also be considered. Ogata et al. [16] modelled an organic Rankine
cycle (ORC) power generation system with waste energy as the heat source and a heat pump using
waste heat from urban rivers as the heat source. Both systems used R123. The required heat transfer
area of the ORC, and accordingly the cost, decreased by 20% on the inclusion of the E H D
enhancement at the evaporator. In the heat pump system, at constant heat transfer, the cost of
the E H D evaporator was about ! 0% lower than a conventional (low-fin) one. The COP of the E H D
system was 7.9% higher. Damianidis et al. [l 15] reported on a model of a typical water chiller using
R22. They found that the use of an enhancement ratio of 1.8 gave a 15% reduction in the required
heat transfer area of the evaporator. Currently, the research team at South Bank University is
working on a prototype water chiller (modelled in ref. [115]) to assess experimentally the benefits
of the use of EHD. (R22 was found not to support the high voltage [135]. The plant currently
utilizes R12 and R123 will be used in a second stage.)
Obstacles to the development of improved heat transfer systems such as practical E H D heat
exchangers have been reviewed by Butterworth [136]. He points out that plant construction is
organized so that "people who can see the advantages of improved heat transfer systems, and
indeed benefit from them, may not be the same people charged with designing those systems. The
latter have no incentive to make changes and will therefore design the system the same way as they
did the last time". He concludes that "there are, however, possible ways to improve the shell and
tube, and we should use as much ingenuity to making further developments in the shell and tube
as we have to developing alternative types".
One must, of course, consider the relative merits of E H D and "passive" enhancement techniques,
remembering that the latter are effective only in the nucleate boiling region (up to E in Fig. 5).
By comparison, E H D can enhance every part of the boiling curve. Kajikawa et aL [137] gave results
for tubes comparable in size to those used by the present authors [13, 15, 89, 115, 116, 135] coated
Electrohydrodynamicenhancementof heat transferand fluidflow 419
with a "Highflux"-type porous copper coating and with fine metal fibre used in an R114 boiler.
Apart from a graph showing a step increase of about three times in tube row heat transfer
coefficients as the warm water temperature increased to 30°C and above (no refrigerant saturation
temperature is quoted), which is described as "peculiar", there is no data on hysteresis. Maximum
values of about 11 kW/m:K can be construed from their results. Results for other refrigerants
are given by Czikk et al. [138] (R1 l, maximum • 42.5 kW/m2K) for coated tubes and by Arai et
al. [139] (Rl2, maximum ~ 24kW/m2K) for "Thermoexcel-E" with no mention of hysteresis.
Hysteresis with a porous metallic coating has, however, been thoroughly investigated by Bergles
and Chyu [140] for the case of R113. They found that about 8 K superheat was needed for
ebullition, which then increased ~ by about 20 times, a degree of boiling curve hysteresis that they
describe as "dramatic". They conclude that although greatly enhancing heat transfer, a porous
metallic matrix surface is to be expected to give hysteresis and that this effect had not been presented
previously in the literature.
Regarding enhanced condensation, Arai et al. [139] report improvements using R12 and
"Thermoexcel" tube amounting to between 25 and 70%. This, however, could well be no better
than the improved performance of tube banks given by EHD condensate stripping. The excellent
boiling performance of EHD, combined with a low fin surface, is probably connected with
Cornwell's observation [134] that "this may become churn flow where bubbles coalesce to form
elongated vapour regions". The electric field combines with buoyancy and the tube profile shape
to produce the elongation.
Lastly, the many other possibilities inherent in EHD enhancement should not be ignored. For
example, the work of Rutkowski [113] suggests that the evaporation of recalcitrant cryogenic
liquids may well be assisted by EHD. Bologa and Savin [141] described how an electric field can
be applied for intensifying and controlling the process of heat and mass transfer in zones of
evaporation, condensation and transport processes in heat pipes. In another paper, Savin et al. [142]
found that the rate of evaporation can increase significantly with the application of electric fields.
They reported that at 30 kV the rate of evaporation of liquid nitrogen increased by 6.5 times its
rate at zero-field. Higher increases were obtained for R l 13. Thornton [143] gives a general account
of the application of electrical energy to a variety of chemical and physical rate processes, including
heat and mass transfer.
8. CONCLUSIONS
The authors hope that they have justified the following conclusions:
I. Single phase heat transfer rates can be significantly enhanced using electric fields. Corona
wind and electrophoresis give the highest enhancement ratios, although consideration must be
given in the former case to the power consumption and in the latter to the purity and polarity of
the medium and the possibility of charge injection.
2. EHD pumps, although not very efficient, can find practical use due to the absence of moving
parts.
3. EHD can be applied effectively to the enhancement and control of condensation and boiling
of very many fluids.
4. In condensers, the EHD effect upon smooth tubes cannot compete with the degree of
enhancement offered by a "low-fin" surface. Nevertheless, it is expected to improve the perform-
ance of banks of low fin tubes.
5. In boilers, the EHD effect can increase 0c and eliminate both boiling hysteresis and decreases
in the boiling heat transfer coefficient due to transition and film boiling.
6. Electrode systems have been developed for the application of EHD in shell/tube heat
exchangers, although optimization is yet to be completed.
Acknowledgements--The results givenin Figs 3, 4, 6, 7 and 12 are fromwork supported, successively,by the Scienceand
Engineering Research Council and the BritishTechnologyGroup. The authors wish also to acknowledgethe assistance
of their research students R. K. AI-Dadah,Y. Yah and Y. Xu in preparing the figures.
420 P . H . G . ALLEN and T. G. KARAYIANNIS
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