40 RM/RMS 008-034 Packaged

Concepcion-Carrier
Air conditioning
Air-Handling Units
Company
Philippines
INSTALLATION MANUAL, START-UP &
SERVICE INSTRUCTIONS

Contents Page Page

Safety Considerations 1 40RM Physical Data 8

40RMS Physical Data 9
Pre-Installation 1 Electrical Data, Standard Motors 10
Moving and Storage 1 Electrical Data, Alternate Motors 10
Rigging 1 Fan Motor Data, Standard Motors 11
Fan Motor Data, Alternate Motors 11
Installation 1 Standard Drive Data 12
General 1 Medium Static Drive Data 12
Uncrating 1 High Static Drive 13
Unit Positioning 1 Fan Performance Data 14 - 16
Unit Isolation 2 Filter Pressure Drop 17
Refrigerant and Chilled Water Piping Access 2 40RM008-012 Dimensions 18
Refrigerant Piping 2 40RM016-024 Dimensions 19
Chilled Water Piping 3 40RM028-034 Dimensions 20
Condensate Drain 3 40RMS008-012 Dimensions 21
Fan Motor and Drives 4 40RMS016-024 Dimensions 22
Power Supply and Wiring 4 40RMS028-034 Dimensions 23
Connecting Ductwork 5
Start-Up Checklist 24-25
Start-Up 5

Service 5
Panels 5
Fan Motor Lubrication 5
Fan Shaft Bearings 5
Centering Fan Wheel 5
Fan Shaft Position Adjustment 5
Individual Fan Wheel Adjustment 6
Fan Belts 6
Fan Rotation 6
Fan Pulley Alignment 6
Pulley and Drive Adjustment 6
Condensate Drains 7
Return Air Filters 7
Coil Removal / Cleaning 7
Cleaning Insulation 7
Replacing Filters 7
Unbalanced 3-phase Supply Voltage 7
 SAFETY CONSIDERATIONS Remove plastic wrap. Examine unit for shipping damage. If
shipping damage is evident, file claim with transportation agency.
Installation and servicing of air conditioning equipment can be Remove base skid prior to actual installation.
hazardous due to system pressure and electrical components. Check nameplate information against available power supply and
model number description.
Only trained and qualified service personnel should install, repair or
service air conditioning equipment.

Untrained personnel can perform basic maintenance functions UNIT POSITIONING

such as cleaning coils and cleaning and replacing filters. All
operations should be performed by trained service personnel. The unit can be mounted on the floor for vertical application with
return air entering the face of the unit and supply air discharging
Observe precautions in the literature, tags and labels attached to vertically through the top of the unit. The unit can be also applied in
the unit . a horizontal arrangement with return air entering horizontally and
q Follow all safety codes the supply air discharging horizontally. When applying the unit in a
q Wear safety glasses and gloves. Use quenching cloth and horizontal arrangement, ensure the condensate drain pan is
have fire extinguisher available for all brazing operations. located at the bottom center of the unit for adequate condensate
disposal. See Fig. 1 for condensate connections for each position.
q Use care in handling, rigging and setting bulky equipment.
Typical positioning and alternate return air locations are shown in
WARNING Fig. 1. Alternate return air locations can be used by moving the unit
panel from the alternate return air location to the standard return air
Be sure all power is shut off before performing maintenance or location.
service. More than one disconnect may be present.

PRE-INSTALLATION
Fig. 1 - Typical Unit Positioning
Moving and Storage
To transfer unit from truck to storage site, use a fork truck. Do not
stack units more than 2 high during storage. If unit is to be stored
for more than 2 weeks before installation, choose level, dry storage
site free from vibration. Do not remove plastic wrap or skid from
unit until final installation.

Rigging
All 40RM/RMS Series units can be rigged by using the shipping
skids. Units are shipped fully assembled. Do not remove shipping
skids or protective covering until unit is ready for final placement;
damage to bottom panels can result. Use slings and spreader bars
as applicable to lift unit.

INSTALLATION

General
Allow 2-1/2 ft at front and side of unit for service clearance and
airflow. For units equipped with an economizer, refer to accessory IMPORTANT
installation instructions for additional clearance requirements. Be Do not attempt to install the unit with return air entering top panel
sure floor, wall or ceiling support unit weight. See Table 1A, 1B, 1C, of the unit. Condensate will not drain from unit.
1D for details.

Uncrating
Move unit as near as possible to final location before removing
shipping skid.
Unit Isolation
Where extremely quiet operation is essential, install isolators
between floor and base of unit or between ceiling and top section
of unit.
Be sure that unit is level and adequately supported. Use channels FOR 40 RM 016 & 024
at front and sides of unit for reference points when leveling.

Refrigerant and Chilled Water Piping Access

The 40RM/RMS series units come with stub-out pipes for easy
refrigerant and chilled-water piping. These pipes are protruded FOR
outside the units for ready installation. The standard location of 40 RM 024
ONLY
these pipes are at the right side. However, should alternate route of
pipings be required there are also available knock-out holes at the
opposite side of the unit.

Refrigerant Piping
See Tables 1A, 1B, 1D, 1E for refrigerant pipe connection sizes.
For ease in brazing, it is recommended that all internal and external
solder joints be made before unit is placed in final position.
The 40 RM direct-expansion coils have internal factory-installed
thermostatic expansion valves (TXV’s), distributors and nozzles for Fig. 3.1–Face-Split Coil Suction and Liquid Line Piping
use with R-22. Knock-outs are provided in the unit corner posts. (Typical for 40RM 016/024)
The sensor bulb capillary tubes must be routed from the TXVs
inside the unit through one of the piping access holes. Clamp the
TXV sensor bulb on a vertical position of the suction line, outside
the unit. See Fig. 3.1 and 3.2.
40RM016-034 series evaporator have a face-split design. Ensure
that lower circuit of the coil is first on/last off when connected to the
condensing unit and /or system controls.
External TXV equalizer connections are provided and factory –
brazed into the coil suction manifolds.
If suction line must be horizontal, clamp bulb onto suction line at
least 45 degrees above the bottom at approximately the 4 o’clock
or 8 o’clock position. See Fig. 2.

Fig. 3.2–Face-Split Coil Suction and Liquid Line Piping

(Typical for 40RM 028/034)

IMPORTANT
NEVER attach the sensor to the suction manifold. DO NOT mount
Fig. 2 – TXV Sensing Bulb Location the sensor on a trapped portion of the suction line.
Note: The 8’o’clock position is shown above
 pressure created by fans, preventing complete drainage.
Conditions will worsen as filters become dirty.

Install clean-out plugs in traps. Pitch drain line downward to an

open floor drain or sump. Provide service clearance around drain
line to permit removal of panels. Observe all local sanitary codes.

As shipped, the unit’s condensate drain pan is not sloped towards

the drain connection. The pan slope must be changed to pitch
towards the side of the unit with the drain connection. See Fig. 6.
Loosen the 2 screws next to the drain outlet at both ends of the
unit, push drain pan down in the slots near the drain connections,
and up in the slots on the opposite end. Retighten screws. The pan
should have a pitch of at least ¼ in. over its length toward the drain
connection.

Fig. 4 – Typical Evaporator Coil Connections (40RM)

Chilled Water Piping

See Table 1B for chilled water connection sizes. For ease in piping
connection it is recommended that all external fittings be made
before the unit is placed in a final position.

Alternative holes are available on the opposite Post Corner should

the alternate route of pipings are required. To design and install
chilled water piping, consult Carrier System Design Manual. See
Fig. 7 for an example of a typical installation. Recommended
fittings are listed in Table 1B.

To access 40RMS coil vents and drains, remove the unit side panel
over the coil header. Vent and drain plugs are on the top and
bottom of the header, respectively.
Fig. 5 – Condensate Drains

Condensate Drain

Install a trapped condensate drain line to unit connection as shown

in Fig. 5 . Some areas may require an adapter to connect to either
galvanized steel or copper pipe.

Note: A trap must be installed in the condensate drain line to

ensure that the static pressure of fans is balanced with the water
column in the drain line and that the condensate can drain
completely from pan. Without a trap, air can be drawn up drain line
until water level in condensate pan becomes equal to static

Fig. 6 – Drain Slope Adjustments

 Fig. 7 - Typical 40RMS Chilled Water Piping

STRAINER

Fan Motor and Drives

Motor and drive packages are factory-installed in all units. The
standard motor and drive packages consist of the following items : Fan motors are factory installed on all units. Indoor-fan contactors
1 – fan motor are located in the fan contactor box behind the side access panel.
1 – adjustable motor pulley Wire the thermostat according to the label diagram. If the air
1 – fan pulley handler is a part of the split system, complete the wiring from the
1 – fan belt for 008-024 sizes; 2 for 028-034 sizes condensing unit to the thermostat.
For instructions on changing fan rotation, changing the drive
speeds and adjusting drives. Please refer to Fan Rotation Section.

Power Supply and Wiring

Check the unit data plate to ensure that available power supply
matches electrical characteristics of the unit. Provide a disconnect
switch of size required to provide adequate fan motor starting
current. See Table 4A for unit electrical data.

F A N

CONTACTOR
BOX

WIRING
ACCESS

Fig. 9 - Fan Contactor Box ( Cover Removed)

Fig. 8 - Wiring and Service Access ( Side Panel Removed)

 Most unit service can be performed by removing one or both of the
Connecting Ductwork unit’s side panels. Coil cleaning or removal or insulation cleaning
Refer to Carrier System Design Manual for the recommended may require removal of rear, top or bottom panel, depending on the
design and layout of ductwork. Fig. 10 shows recommended duct unit’s orientation. When service is completed, replace unit panels.
connection to units with two fans.
Panels
Panels are fastened to unit frame with sheet metal screws. Fan coil
and coil compartment must be sealed tightly after service to
prevent air from bypassing the cooling coil.

Fan Motor Lubrication

Fan motor supplied with unit is permanently lubricated and requires
no further lubrication.

Fan Shaft Bearings

Bearings on 008 – 034 size units have pillow-block bearings (Fig.

Fig. 10 - Typical Fan Discharge Connections for Multiple Fan

Units

START UP
Before starting the unit, check the following and correct as
necessary:
q Is the unit solidly supported ?
q Is fan adjusted for speed and pulley alignment ? 11) that must be lubricated with suitable bearing grease every 3
q Are pulleys, motors and bearings securely mounted ? months.
q Is condensate drain pan pitched for correct drainage ?
q Are coil baffles tight against coil to prevent air bypass ? Fig. 11 - Fan Shaft, Bearings and Fan Wheel
q Are all panels securely fastened ?
q Are all electrical connections correct and tight ? Centering Fan Wheel
If fan and fan shaft assembly are not properly centered, blades
SERVICE may scrape against scroll or may create an objectionable whistling
Inspection and maintenance should be performed at regular noise. It may be necessary to adjust individual fan wheels or move
intervals and should include the following : the entire fan shaft. See the following sections.
q Complete cleaning of cabinet, fan wheel, cooling coil,
condensate pan and drain and return air grille ( if present). Fan Shaft Position Adjustment
q Inspection of panels and sealing unit against air leakage. Loosen setscrew or locking collar of each fan shaft bearing. Slide
q Adjustment of fan motor , belt, bearings and wheels. shaft into correct position and replace locking collar (Fig. 12). To
q Cleaning or replacing of filters. replace locking collar, push collar up against inner face of the
q Testing for cooling system leaks. bearing. Turn collar in direction of the fan rotation until tight, and
q Checking of all electrical connections. tighten setscrew. Tightening locking collar in direction of fan
rotation results in further tightening of collar should setscrew work
itself loose.
 diagram on the inside of the motor terminal box cover for proper
reversing procedure.

Fig. 14 - Fan Rotation

Fig. 12 - Fan Shaft Bearing Fan Pulley Alignment

Align as follows :
Individual Fan Wheel Adjustment 1. Loosen setscrews on pulleys.
Loosen the two locking bolts holding the fan wheel hub to the shaft. 2. Align pulleys visually and tighten setscrews on fan pulleys to
Position fan wheel in center of the fan housing and tighten locking lock it in place.
bolts. Clearance between wheel and housing should be the same 3. Use the methods shown in Fig. 15. To check proper pulley
on both sides. alignment.
4. If pulleys are not in correct alignment, loosen the motor
Fan Belts holddown bolts and slide the motor axially until the pulleys are
Motor mounting plate and motor support angles are slotted to aligned.
permit both vertical and horizontal adjustments. Adjust belt(s) for 5. Tighten the motor holddown bolts.
correct deflection by loosening motor mounting bolts, moving
motor/plate assembly forward or back and tightening bolts. Press Pulley and Drive Adjustments
down on belt with one finger midway between fan and motor To obtain desired fan speed, refer to fan motor and drive data and
pulleys to check deflection. For units with motor sizes up to and adjust pulley as follows:
including 3.0 hp (2.3Kw), correct deflection is 3/16 in. (4.8 mm). For 1. Remove belt from fan motor pulley after loosening motor from
larger motor sizes, correct deflection is 1/8 in (3.2 mm). See Fig. 13 motor base.
2. Loosen setscrew in moveable flange of pulley. Screw
moveable flange toward fixed flange to increase the fan speed
and away from fixed flange to reduce speed. Before tightening
setscrew, make certain that setscrew is over nearest flat
surface of pulley hub.

Fig. 13 - Fan Motor Mounting

If complete belt replacement is required during servicing , loosen

the motor plate mounting bolts, move motor/plate assembly
towards the fan pulley and pull the belt(s) off the pulleys. Reverse
the procedure with new bolts and readjust deflection.
Fig. 15 - Fan Pulley Adjustments
Fan Rotation
Correct fan rotation with respect to fan outlet is shown in Fig. 14. CAUTION
To reverse the direction of rotation of a 3-phase fan motor, Increasing fan speed produces a greater load on motor. Do not
interchange any 2 of the power leads. Refer to the connection exceed rated capacity of motor.
Condensate Drains
Keep condensate drains free of dirt and foreign matter. Voltage Measurements:
Phase A-B = 226
Return-Air Filters Phase B-C = 233
Refer to Replacing Filters Section for filter accessibility and Phase C-A = 228
removal. Replace with clean filters of the sizes listed in Tables 1A –
1D. Average Voltage = 226 + 233 + 228
Coil Removal 3
Remove return-air filters. Remove any heavy dirt that may have Average Voltage = 229
accumulated on underside of the coil. Coil can be cleaned more
easily with a stiff brush, vacuum cleaner or compressed air when Determine maximum deviation from average voltage.
coil is dry. If coil is wet or if water is to be used for cleaning, guard (AB) 229 – 226 = 3
against splashing water on electrical components or damaging (BC) 233 – 229 = 4
surrounding area. Clean coil baffles as applicable and check for (CA) 229 – 228 = 1
tight fit to be sure air does not bypass coil. Maximum deviation is 4 V.
Determine % Voltage Imbalance.
Cleaning Insulation = 100 x 4 / 229 = 1.75 %
The insulation contains an immobilized antimicrobial agent that
helps prevent the growth of bacteria and fungi. It is recommended This amount of phase imbalance is satisfactory as it is below the
to clean the surface of the insulation after every cleaning of the coil maximum allowable 2%.
by wiping it with water-soap solution..
IMPORTANT
Replacing Filters
Filters can be removed and installed from either side of the unit. If the supply voltage phase imbalance is more than 2% at main
1. Remove the filter side cover. circuit breaker, contact your utility company.
2. Remove old filters by sliding them out one by one from the
filter track.
3. Reverse the procedure to install new filters.

CAUTION
Do not operate unit without air filters.

*Motors are designed for satisfactory operation of nominal voltages

shown. Voltages should not exceed the limits shown in the Voltage
Limits column.

Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply voltage
is greater than 2 %. Use the following formula to determine the
percentage of voltage imbalance.

% Voltage Imbalance
= max. voltage deviation from ave. voltage x 100
average voltage

Example:
Supply voltage : 230 – 3 – 60
 TABLE 1A - 40 RM PHYSICAL DATA - ENGLISH

UNIT 4O RM 008 012 016 024 028 034

NOMINAL CAPACITY (TONS) 7.5 10 15 20 25 30
OPERATING WEIGHT (lb)
Base Unit with TXV 385 405 685 690 1020 1030
FANS
Qty… Diam. (in) 1… 15 2… 15 2… 18
Nominal Air Flow (cfm) 3000 4000 6000 8000 10000 12000
2250- 3000- 4500- 6000- 7500- 9000-
Air flow Range (cfm)
3750 5000 7500 10000 12500 15000
Nominal Motor Hp (Standard Motor)
208/230-3-60 and 460-3-60 1.0 2.0 3.0 7.5 7.5
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1725 1745
REFRIGERANT R 22
Operating Charge (lb)
3.0 3.0 2.5/2.5 3.5/3.5 4.5/4.5 5.0/5.0
(approx per circuit)*
DIRECT EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-WaveFins
Max Working Pressure (psig) 435
Face Area (sq ft) 8.33 10.0 17.67 19.88 24.86 29.83
No. of Splits 1 2
No. of Circuits per Split 15 18 12 13 15 18
Split Type… Percentage - Face… 50/50
Rows… Fins / in 3…15 3…17 3…15 3…17 3…15
PIPING CONNECTIONS (Qty/Size, in)
DX Coil - Suction (ODF) 1…1-1/8 2…1-1/8 2…1-3/8
DX Coil - Liquid Refrigerant (ODF) 1…5/8 2…5/8
Condensate 1… 1-1/4 ODF
FILTERS Washable - Factory Supplied
Quantity… Size (in) 1…16 x 20 x 2 2…16 x 20 x 2 1…25 x 13 x 2
1…25 x 20 x 2 2…25 x 20 x 2 4…25 x 20 x 2
Access Location Either Side

LEGEND
TXV - Thermostatic Expansion Valve
* Units are shipped without refrigerant charge.
 TABLE 1B - 40 RMS PHYSICAL DATA - ENGLISH

UNIT 4O RMS 008 012 016 024 028 034

NOMINAL CAPACITY (TONS) 7.5 10 15 20 25 30
OPERATING WEIGHT (lb) 390 391 677 683 1035 1042
FANS
Qty… Diam. (in) 1… 15 2… 15 2… 18
Nominal Air Flow (cfm) 3000 4000 6000 8000 10000 12000
2250- 3000- 4500- 6000- 7500- 9000-
Air flow Range (cfm)
3750 5000 7500 10000 12500 15000
Nominal Motor Hp (Standard Motor)
208/230-3-60 and 460-3-60 1.0 2.0 3.0 7.5 7.5
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1725 1745
CHILLED WATER COIL Enhanced Copper Tubes, Aluminum Sine-WaveFins
Max Working Pressure (psig) 150
Face Area (sq ft) - Upper 8.3 9.8 8.3 11.0 12.4 15.5
Face Area (sq ft) - Lower - 8.3 8.3 12.4 12.4
Rows… Fins / in 3…15
PIPING CONNECTIONS (Qty/Size, in)
Chilled Water - In 1…1-1/2 ODM 1…1-1/2 ODM 1…2 ODM
Chilled Water - Out 1…1-1/2 ODM 1…1-1/2 ODM 1…2 ODM
Condensate 2… 1-1/4 ODF
FILTERS Washable - Factory Supplied
Quantity… Size (in) 1…16 x 20 x 2 2…16 x 20 x 2 1…25 x 13 x 2
1…25 x 20 x 2 2…25 x 20 x 2 4…25 x 20 x 2
Access Location Either Side
 TABLE 4A - ELECTRICAL DATA, STANDARD MOTORS

FAN MOTOR POWER SUPPLY

UNIT V*-PH-HZ VOLTAGE LIMITS MINIMUM
HP FLA MOCP
CIRCUIT AMPS
40RM 008 208/230 - 3 - 60 187-253 3.3 4.1 15
1.0
40RMS 008 460 - 3 - 60 414 - 528 1.7 2.1 15
40RM 012 208/230 - 3 - 60 187 - 253 6.3 7.9 15
2.0
40RMS 012 460 - 3 - 60 414 - 528 3.2 4.0 15
40 RM 016 208/230 - 3 - 60 187 - 253 8.8 11.0 15
3.0
40 RMS 016 460 - 3 - 60 414 - 528 4.49 5.6 15
40 RM 024 208/230 - 3 - 60 187 - 253 8.8 11.0 15
3.0
40 RMS 024 460 - 3 - 60 414 - 528 4.49 5.6 15
40 RM 028 208/230 - 3 - 60 187 - 253 22.0/21.0 27.5/26.3 45/45
7.5
40 RMS 028 460 - 3 - 60 414 - 528 10.5 13.1 20
40 RM 034 208/230 - 3 - 60 187 - 253 22.0/21.0 27.5/26.3 45/45
7.5
40 RMS 034 460 - 3 - 60 414 - 528 10.5 13.1 20

TABLE 4B - ELECTRICAL DATA, ALTERNATE MOTORS

FAN MOTOR POWER SUPPLY

UNIT V*-PH-HZ VOLTAGE LIMITS MINIMUM
HP FLA MOCP
CIRCUIT AMPS
40RM 008 6.3 7.9 15
208/230 - 3 - 60 187 - 253 2.0
40RMS 008 3.2 4.0 15
40RM 012 8.8 11.0 15
208/230 - 3 - 60 187 - 253 3.0
40RMS 012 4.49 5.6 15
40 RM 016 208/230 - 3 - 60 187 - 253 15.2/14.4 19.9/18.0 30/30
5.0
40 RMS 016 460 - 3 - 60 414 - 528 7.2 9.0 15
40 RM 024 208/230 - 3 - 60 187 - 253 15.2/14.4 19.9/18.0 30/30
5.0
40 RMS 024 460 - 3 - 60 414 - 528 7.2 9.0 15
40 RM 028 208/230 - 3 - 60 187 - 253 26.4/25.0 33.0/31.3 55/55
10.0
40 RMS 028 460 - 3 - 60 414 - 528 12.5 15.6 25

LEGEND :
FLA Full Load Amps
MOCP Maximum Overcurrent Protection, Amps (Circuit Breaker)

Note: For 3-phase motors, use circuit breakers with common trip bar to prevent single pahsing defect.
 TABLE 5A - FAN MOTOR DATA, STANDARD MOTOR

40 RM 008 40 RM 012 40 RM 016 40RM 024 40RM 028 40 RM 034

UNIT
40 RMS 008 40 RMS 012 40RMS 016 40 RMS 024 40RMS 028 40RMS 034
208/230 - 3 - 60 and 460 - 3 - 60
Speed (rpm) 1725 1745
Hp 1.0 2.0 3.0 7.5
Frame 56 Y (NEMA) 132S(IEC)
Shaft Dia. 7/8" 7/8" 7/8" 7/8" 38 mm

TABLE 5B - FAN MOTOR DATA, ALTERNATE MOTOR

40 RM 008 40 RM 012 40 RM 016 40RM 024 40RM 028 40 RM 034

UNIT
40 RMS 008 40 RMS 012 40RMS 016 40 RMS 024 40RMS 028 40RMS 034
208/230 - 3 - 60 and 460 - 3 - 60
Speed (rpm) 1725 1745
Hp 2.0 3.0 5.0 10
Frame 56 Y (NEMA) S184T (NEMA) 132M (IEC)
Shaft Dia. 7/8" 7/8" 1-1/8" 1-1/8" 38 mm
 TABLE - Standard Drive Data, 60 Hz - English

40RM 40RM 40RM 40RM 40RM 40RM

UNIT 40 RMS 40 RMS 40 RMS 40 RMS 40 RMS 40 RMS
008 012 016 024 028 034
MOTOR DRIVE
Motor Pulley Pitch Diameter (in) 3.4 - 4.3 3.4 - 4.3 3.4 - 4.3 3.4 - 4.3 3.9 - 5.1 3.9 - 5.1
Pulley Factory Setting
5 5 4 4 4 4
Full Turns Open
FAN DRIVE
Pulley Pitch Diameter (in) 8.8 8.8 10 10 10 10
Pulley Bore (in) 1 1 1 1 1 15/16 1 15/16
Belt No. - Section 1 - A41 1 - A41 1 - B40 1 - B40 2 - B39 2 - B39
FAN SPEEDS (rpm)
Factory Setting 647 764 632 771 752 752
Range 549 - 745 666 - 863 537 - 728 679 - 863 682 - 841 674 - 831
Max. Allowable Speed (rpm) 1200 1200 1200 1200 1100 1100
Max. Full Turns From
5.5 5.5 5.5 5.5 5.5 5.5
Closed Position

TABLE - Medium Static Drive Data, 60 Hz - English

40RM 40RM 40RM 40RM 40RM 40RM

UNIT 40 RMS 40 RMS 40 RMS 40 RMS 40 RMS 40 RMS
008 012 016 024 028 034
MOTOR DRIVE
Motor Pulley Pitch Diameter (in) 3.4 -4.3 3.4 - 4.3 3.4 -4.3 3.4 -4.3 3.9-5.1 3.9-5.1
Pulley Factory Setting
5 5 4 4 4 4
Full Turns Open
FAN DRIVE
Pulley Pitch Diameter (in) 8.8 8.8 10 10 10 10
Pulley Bore (in) 1 1 1 1 1 15/16 1 15/16
Belt No. - Section 1 - A41 1 - A41 1 - B40 1 - B40 2 - B39 2 - B39
FAN SPEEDS (rpm)
Factory Setting 841 841 842 881 881 881
Range 733 - 949 733 - 949 742 - 943 798 - 984 798 - 984 798 - 984
Max. Allowable Speed (rpm) 1200 1200 1200 1200 1100 1100
Max. Full Turns From
5.5 5.5 5.5 5.5 5.5 5.5
Closed Position
 TABLE - High Static Drive Data, 60 Hz - English

40RM 40RM 40RM 40RM 40RM 40RM

UNIT 40 RMS 40 RMS 40 RMS 40 RMS 40 RMS 40 RMS
008 012 016 024 028 034
MOTOR DRIVE
Motor Pulley Pitch Diameter (in) 3.4 -4.3 3.4 - 4.3 3.4 -4.3 3.4 -4.3 3.9-5.1 3.9-5.1
Pulley Factory Setting
5 5 4 4 4 4
Full Turns Open
FAN DRIVE
Pulley Pitch Diameter (in) 6.0* 6.0 7.9 7.4 8.6 8.6
Pulley Bore (in) 1 1 1 1 1 15/16 1 15/16
Belt No. - Section 1 - A41 1 - A41 1 - B40 1 - B40 2 - B39 2 - B39
FAN SPEEDS (rpm)
Factory Setting 1121 1121 1060 1118 1024 1024
Range 978 - 1200** 978 - 1200* 950 - 1171 1014 - 1200* 873 - 1075 873 - 1075
Max. Allowable Speed (rpm) 1200 1200 1200 1200 1100 1100
Max. Full Turns From
5.5 5.5 5.5 5.5 5.5 5.5
Closed Position

** It is possible to adjust drive so that the fan speed exceeds maximum allowable. DO NOT EXCEED 1200 rpm.
 Table - Fan Performance Data - 0.0 - 0.6 in. wg. ESP - English

Static Pressure
AIRFLOW
UNIT 0.0 0.2 0.4 0.6
(CFM) RPM BHP RPM BHP RPM BHP RPM BHP
2,250 359 0.32 472 0.44 560 0.55 634 0.65
40RM 2,600 415 0.45 516 0.57 599 0.68 669 0.79
40RMS 3,000 478 0.62 569 0.75 645 0.86 712 0.98
008 3,400 542 0.82 624 0.95 695 1.08 758 1.20
3,750 598 1.03 673 1.17 740 1.29 800 1.42
3,000 444 0.58 541 0.71 621 0.83 691 0.94
40RM 3,500 518 0.82 604 0.95 677 1.08 742 1.20
40RMS 4,000 592 1.11 669 1.25 736 1.38 797 1.51
012 4,500 666 1.44 735 1.59 797 1.72 854 1.86
5,000 740 1.83 803 1.98 861 2.12 914 2.26
4,500 391 0.51 495 0.75 581 1.00 657 1.25
40RM 5,300 460 0.80 551 1.08 629 1.35 700 1.63
40RMS 6,000 521 1.13 602 1.43 675 1.73 741 2.04
016 6,800 590 1.60 663 1.93 730 2.26 791 2.59
7,500 651 2.10 718 2.45 779 2.81 837 3.16
6,000 503 1.07 587 1.37 661 1.67 727 1.97
40RM 7,000 586 1.64 660 1.98 726 2.31 787 2.65
40RMS 8,000 670 2.37 735 2.74 795 3.12 851 3.49
024 9,000 754 3.28 812 3.69 867 4.09 918 4.50
10,000 838 4.39 891 4.83 941 5.27 988 5.70
7,500 412 1.15 492 1.53 568 2.00 640 2.56
40RM 8,750 481 1.76 550 2.17 616 2.66 680 3.22
40RMS 10,000 549 2.55 610 2.99 669 3.50 726 4.07
028 11,250 618 3.52 672 4.00 725 4.53 777 5.12
12,500 687 4.71 735 5.22 783 5.78 830 6.38
9,000 471 1.78 539 2.17 604 2.63 667 3.17
40RM 10,500 550 2.72 608 3.15 665 3.64 720 4.18
40RMS 12,000 628 3.93 679 4.40 730 4.92 779 5.48
034 13,500 707 5.44 752 5.94 797 6.49 841 7.08
15,000 785 7.27 826 7.81 867 8.39 907 9.01

Legend

BHP -Brake Horsepower Input to Fan

ESP -External Static Pressure

Notes:
1. Maximum allowable fan speed is 1100 rpm for unit sizes 028 and
034; 1200 for all other sizes.
2. Fan performance is based on deductions for wet coil, clean 2-in.
filters, and unit casing. See table for factory-supplied filter
pressure drop.
 Table - Fan Performance Data - 0.8 - 1.4 in. wg. ESP - English

AIRFLOW
UNIT 0.8 1.0 1.2 1.4
(CFM) RPM BHP RPM BHP RPM BHP RPM BHP
2,250 700 0.75 759 0.86 814 0.96 865 1.06
40RM 2,600 732 0.90 790 1.01 843 1.11 893 1.22
40RMS 3,000 773 1.09 828 1.20 879 1.32 928 1.43
008 3,400 815 1.31 869 1.43 918 1.55 965 1.66
3,750 855 1.60 906 1.66 954 1.78 1000 1.90
3,000 753 1.05 809 1.17 862 1.28 911 1.39
40RM 3,500 801 1.32 855 1.44 906 1.56 953 1.67
40RMS 4,000 853 1.63 904 1.75 953 1.88 999 2.00
012 4,500 907 1.99 956 2.12 1003 2.24 1047 2.37
5,000 964 2.39 1010 2.53 1055 2.66 1097 2.79
4,500 725 1.50 787 1.76 845 2.02 899 2.29
40RM 5,300 764 1.91 823 2.20 878 2.48 930 2.78
40RMS 6,000 801 2.34 858 2.65 911 2.96 961 3.28
016 6,800 847 2.92 901 3.26 951 3.60 999 3.94
7,500 890 3.52 941 3.88 990 4.24 1036 4.60
6,000 789 2.28 846 2.59 900 2.90 950 3.21
40RM 7,000 844 2.99 898 3.33 948 3.67 996 4.02
40RMS 8,000 904 3.86 954 4.23 1001 4.61 1047 4.99
024 9,000 967 4.90 1014 5.31 1059 5.72 1102 6.13
10,000 1034 6.14 1077 6.85 1120 7.02 1160 7.46
7,500 710 3.22 776 3.98 840 4.83 903 5.79
40RM 8,750 742 3.86 802 4.58 860 5.38 917 6.26
40RMS 10,000 782 4.70 836 5.40 889 6.17 941 7.01
028 11,250 827 5.76 876 6.45 925 7.21 972 8.02
12,500 876 7.04 922 7.74 966 8.49 1010 9.29
9,000 728 3.78 788 4.46 845 5.22 901 6.07
40RM 10,500 774 4.79 827 5.45 878 6.18 928 6.98
40RMS 12,000 827 6.09 874 6.76 921 7.47 966 8.24
034 13,500 885 7.71 928 8.38 970 9.10 1011 9.86
15,000 947 9.66 986 10.35 1024 11.07 1062 11.84

Legend

BHP -Brake Horsepower Input to Fan

ESP -External Static Pressure

Notes:
1. Maximum allowable fan speed is 1100 rpm for unit sizes 028 and
034; 1200 for all other sizes.
2. Fan performance is based on deductions for wet coil, clean 2-in.
filters, and unit casing. See table for factory-supplied filter
pressure drop.
 Table - Fan Performance Data - 1.6-2.4 in. wg. ESP - English

AIRFLOW
UNIT 1.6 1.8 2.0 2.2 2.4
(CFM) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
2,250 913 1.16 958 1.27 1001 1.37 1042 1.47 - -
40RM 2,600 940 1.33 984 1.43 1027 1.54 1067 1.65 - -
40RMS 3,000 973 1.54 1017 1.65 1058 1.76 1098 1.87 - -
008 3,400 1010 1.78 1052 1.89 1092 2.00 1131 2.12 - -
3,750 1043 2.02 1084 2.13 1124 2.25 1162 2.37 - -
3,000 958 1.5 1002 1.61 1044 1.72 1084 1.83 1123 1.94
40RM 3,500 998 1.79 1041 1.90 1082 2.02 1122 2.13 1159 2.25
40RMS 4,000 1042 2.12 1084 2.24 1124 2.36 1162 2.48 1199 2.60
012 4,500 1089 2.50 1129 2.62 1168 2.74 - - - -
5,000 1138 2.92 1177 3.05 - - - - - -
4,500 951 2.56 999 2.84 1046 3.12 1091 3.41 1133 3.70
40RM 5,300 980 3.08 1027 3.38 1072 3.68 1116 3.99 1157 4.30
40RMS 6,000 1009 3.60 1055 3.92 1098 4.24 1141 4.57 1181 4.91
016 6,800 1045 4.28 1089 4.63 1132 4.98 1173 5.33 - -
7,500 1080 4.97 1123 5.34 1164 5.71 - - - -
6,000 999 3.53 1045 3.85 1089 4.17 1131 4.50 1172 4.83
40RM 7,000 1042 4.37 1086 4.72 1129 5.07 1169 5.43 - -
40RMS 8,000 1091 5.37 1133 5.75 1173 6.13 - - - -
024 9,000 1143 6.54 1183 6.96 - - - - - -
10,000 1200 7.91 - - - - - - - -
7,500 963 6.83 1021 7.98 1078 9.21 - - - -
40RM 8,750 972 7.22 1025 8.26 1078 9.38 - - - -
40RMS 10,000 991 7.91 1040 8.89 1089 9.93 - - - -
028 11,250 1019 8.89 1064 9.83 - - - - - -
12,500 1053 10.15 1095 11.05 - - - - - -
9,000 955 6.98 1008 7.98 1060 9.05 - - - -
40RM 10,500 978 7.84 1026 8.76 1073 9.74 - - - -
40RMS 12,000 1011 9.07 1055 9.95 1098 10.88 - - - -
034 13,500 1052 10.67 1092 11.52 - - - - - -
15,000 - - - - - - - - - -

Legend

BHP -Brake Horsepower Input to Fan

ESP -External Static Pressure

Notes:
1. Maximum allowable fan speed is 1100 rpm for unit sizes 028 and
034; 1200 for all other sizes.
2. Fan performance is based on deductions for wet coil, clean 2-in.
filters, and unit casing. See table for factory-supplied filter
pressure drop.
 Factory-Supplied Filter Pressure Drop - English

Unit Airflow Press. Drop

(Cfm) (in. wg.)
40 RM 2,250 0.07
40 RMS 3,000 0.11
008 3,750 0.15
40 RM 3,000 0.11
40 RMS 4,000 0.17
012 5,000 0.23
40 RM 4,500 0.08
40 RMS 6,000 0.12
016 7,500 0.17
40 RM 6,000 0.12
40 RMS 8,000 0.19
024 10,000 0.26
40 RM 7,500 0.15
40 RMS 10,000 0.22
028 12,500 0.30
40 RM 9,000 0.19
40 RMS 12,000 0.29
034 15,000 0.40
 START-UP CHECKLIST
(SPLIT SYSTEMS WITH 40RM/RMS UNITS)

A. Preliminary Information
OUTDOOR: MODEL NO. SERIAL NO:

INDOOR : MODEL NO. SERIAL NO:

ADDITIONAL ACCESSORIES

B. Pre - Start-Up
OUTDOOR UNIT
Is there any shipping damage? (Y/N)
If so, where :

Will this damage prevent unit start-up? (Y/N)

Check power supply. Does it agree with unit? (Y/N)
Has the ground wire been connected? (Y/N)
Has the circuit protection been sized and installed properly? (Y/N)
Are the power wires to the unit sized and installed properly? (Y/N)
Have the compressor holddown bolts been loosened? (Y/N)

CONTROLS
Are thermostat(s) and indoor fan control wiring connections made and checked? (Y/N)
Are all wiring terminals (including main power) tight? (Y/N)
Have outdoor unit crankcase heater been energized for 24 hours? (Y/N)

INDOOR UNIT
Has water been placed in drain pan to confirm proper drainage? (Y/N)
Are proper air filters in place? (Y/N)
Have fan motor pulleys been checked for proper alignment? (Y/N)
Do fan belts have proper tension? (Y/N)

PIPING
40RM
Are liquid solenoid valves located at the indoor unit coils as required? (Y/N)
Have leak checks been made at compressors, condensers, indoor coils,
thermostatic expansion valves, solenoid valves, filter driers and fusible plugs
with a leak detector? (Y/N)
Locate, repair, and report leaks.
Have all compressor service valves been fully opened (backseated)? (Y/N)
Are the compressor sight glasses showing the correct levels? (Y/N)

40RMS
Has air been bled from the system? (Y/N)
Have leak checks been made at compressors, chillers, valves and indoor coils? (Y/N)
Locate, repair and report any leaks.
 CHECK VOLTAGE IMBALANCE
Line-to-line Volts AB______ V AC______ V BC______ V
(AB + AC + BC)/3 = Average Voltage = ________ V
Maximum deviation from average voltage = ________ V
Voltage imbalance = 100 x (maximum deviation)/(average voltage) = _______ %

If over 2% voltage imbalance, DO NOT ATTEMPT TO START SYSTEM!

CALL LOCAL POWER COMPANY FOR ASSISTANCE.

C. Start-Up
Check evaporator fan speed and record.
After at least 10 minutes running time, record the following measurements.

COMP A1 COMP B1
Oil pressure
Suction Pressure
Suction Line Temp
Discharge Pressure
Discharge Line Temp
Outdoor Unit Entering Air Temp
Outdoor Unit Leaving Air Temp
Indoor Unit Entering Air DB Temp
Indoor Unit Entering Air WB Temp
Indoor Unit Leaving Air DB Temp
Indoor Unit Leaving Air WB Temp

Outdoor Unit Entering Water Temp (40RMS only)

Outdoor Unit Leaving Water Temp (40RMS only)
Indoor Unit Entering Water Temp (40RMS only)
Indoor Unit Leaving Water Temp (40RMS only)

Compressor Amps (L1/L2/L3) ____/____/____ ____/____/____

Check the compressor oil level sight glasses; Are the glasses showing
oil level at 1/8 to 1/3 full?

NOTES: