Scribd
Upload
194 views10 pages

Differential Housing Reconditioning

The document provides instructions for dismantling and reassembling a differential housing. It involves removing 12 parts including bearings, pins, and gears. Cleaning and inspecting the parts is also specified. Reassembly involves installing the parts in the reverse order of removal, with lubrication and specific temperatures for some bearings. Tightening bolts and torques are also outlined.

Uploaded by

Petrus Kanisius Wiratno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
194 views10 pages

Differential Housing Reconditioning

The document provides instructions for dismantling and reassembling a differential housing. It involves removing 12 parts including bearings, pins, and gears. Cleaning and inspecting the parts is also specified. Reassembly involves installing the parts in the reverse order of removal, with lubrication and specific temperatures for some bearings. Tightening bolts and torques are also outlined.

Uploaded by

Petrus Kanisius Wiratno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

Differential housing, reconditioning

Show All Profiles

Valid for serial numbers


Model Production site Serial number start Serial number stop
FL-IL2

Op nbr

Tools:
11667001 Handle
11667125 Drift plate

Dismantling
NOTE!
Mark up the position of all parts relative to each other. This is especially important if the parts are to be installed again.

1. Remove the bearing for the input shaft. Use suitable puller.

Figure 1

2. Remove the bearing for the differential housing. Use suitable puller and 11667125 Drift plate as well as 11667001 Handle.
Figure 2

3. Remove the inner bearing race for the rear output shaft. Use suitable puller and suitable counterhold for the puller.

Figure 3

4. Loosen and remove the bolts for the differential housing's parting plane.
Figure 4

5. Mark up and tap to part the differential housing halves. Use a knife or similar.

Figure 5

6. Remove the output differential housing half.

Figure 6
7. Remove the bearing race and bearing for the output differential pinion.

Figure 7

8. Remove the output differential pinion.

Figure 8

9. Remove the differential spider with side gears.

Figure 9
10. Remove the input differential pinion.

Figure 10

11. Remove the bearing and bearing race for the input differential pinion.

Figure 11

12. Remove the thrust washers and the differential spider side gears.

Figure 12

13. Clean and inspect the dismantled parts for damage and wear. Change damaged or worn parts.
NOTE!
Lubricate all sliding surfaces with hypoid oil, SAE 85W90 API GL4 or equivalent, before assembling.
Assembling

14. Install the differential spider side gears and the thrust washers.

Figure 13

15. Install the bearing race and the bearing for the input differential pinion in the input differential housing half.

Figure 14

16. Install the input differential pinion.

Figure 15
17. Install the differential spider with side gears and thrust washers acc. to earlier marking.

Figure 16

18. Install the output differential pinion.

Figure 17

19. Install the bearing race and the bearing with vaseline in the output differential housing half. Assemble the differential housing
halves acc. to earlier marking.
Figure 18

20. Install and tighten the bolts crosswise.


Tightening torque, see: Tightening torque

Figure 19
Tightening diagram, differential housing

A. Differential spider

WARNING
Risk of frostbite and burns! Use protective work gloves.

21. Heat the bearing for the differential housing and the bearing for the input shaft to max. 100 °C (212 °F).
Cool the inner bearing race for the rear output shaft to max. -20 °C (-4 °F).

WARNING
Risk of burns! Use protective work gloves.

22. Install the bearing for the differential housing. Tap down the bearing against the shoulder. Use a brass drift.
Figure 20

WARNING
Risk of frostbite! Wear protective work gloves.

23. Install the inner bearing race for the rear output shaft. Tap down the bearing race against the shoulder. Use a brass drift.

Figure 21

WARNING
Risk of burns! Use protective work gloves.

24. Install the bearing on the input shaft. Tap down the bearing against the shoulder. Use a brass drift.
Figure 22

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy