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Onshore Cable Specification

This document provides specifications for 300/500V onshore instrumentation cables that comply with BS5308 specification for flame retardant cables. The cables are multi-pair armored cables with individually screened copper conductors, polyethylene insulation, aluminum/mylar tape screening layers, and a PVC outer sheath. They are designed for use in connecting electrical instrumentation circuits in petrochemical plants.

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0% found this document useful (0 votes)
353 views5 pages

Onshore Cable Specification

This document provides specifications for 300/500V onshore instrumentation cables that comply with BS5308 specification for flame retardant cables. The cables are multi-pair armored cables with individually screened copper conductors, polyethylene insulation, aluminum/mylar tape screening layers, and a PVC outer sheath. They are designed for use in connecting electrical instrumentation circuits in petrochemical plants.

Uploaded by

raghu_s27078
Copyright
© Attribution Non-Commercial (BY-NC)
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Download as PDF, TXT or read online on Scribd
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Datasheet Ref: ONS-BS-INS-IS-FR

300 / 500v Onshore Instrumentation Cables to BS5308 Specification


Flame Retardant

Multi Pair Armoured Cables – Individually Screened – To BS5308 Part 1 Type 2


Applicable Standards:
BS 5308
BS 6234
BS 7655
Solid class 1, Stranded class 2 or
flexible class 5 copper conductors to
BS6360
IEC 60332 Part 3 (Category A,B & C)
7 6 3 2 1
8 5 4

Ideal for the petrochemical industry, these cables are designed to connect electrical
Application: instrument circuits and provide communication services in and around process plants
and are also suitable for direct burial applications.

(1) Conductor: Solid (class 1), Stranded (class 2) or Flexible (class 5) Copper Conductors to BS6360

Fire Protection: None

(2)Drain Wire: Tinned Copper drain wire

(3) Insulation: Polyethylene Insulation type 03 Complying with BS6234

(4) Individual Screen: Aluminium Mylar Tape Screen

(5)Collective Screen: Aluminium Mylar Tape Screen

Binder Tape: PETP Tape 50% Overlap

(6) Bedding: Polyethylene Bedding Type 2C or 03 to BS6234

(7) Armour: Mild Galvanised Steel Wires to BS EN 10257-1

( 8) Outer Sheath: PVC outer sheath type TM.1 to BS7655. In addition the outer sheath displays the following
Characteristics:
-Minimum Oxygen Index: 30%
-Maximum HCL Emission at 800C : 15%
The legend will include the manufacturers name, voltage, BS5308, the number of pairs/triples
and cross sectional area, cable sheath class (e.g. Polyethylene), and IEC60332 where
applicable. The standard sheath colours are Black or Blue, and other colours are available
on request.

Conductor Identification: See Page 5

INTERKAB House, Links Place, Aberdeen, AB11 5DY


Tel: 0044 (0)1224 595 640
Fax: 0044 (0)1224 594 416
Email: info@internationalcablemanagement.com
Datasheet Ref: ONS-BS-INS-IS-FR

300 / 500v Onshore Instrumentation Cables to BS5308 Specification


Flame Retardant

Multi Pair Armoured Cables – Individually Screened – To BS5308 Part 1 Type 2

2x2x0.5 5x2x0.5 10x2x0.5 20x2x0.5 30x2x0.5 50x2x0.5 2x2x0.75 5x2x0.75


Cable

Stranding mm 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 24/0.20 24/0.20

Insulation Thickness 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
mm

Diameter over Inner 11.0/13.0 14.2/16.2 20.1/22.1 26.3/28.3 31.3/33.3 40.7/42.7 11.8/13.8 15.3/17.3
Sheath (min/max) mm

Diameter of 0.90 1.25 1.60 1.60 0.90 1.25


Armour/Braid mm

Overall Diameter 15.8/17.8 19.9/21.9 26.9/28.9 33.3/35.3 39.5/41.5 50.5/52.5 16.6/18.6 21.0/23.0
(min/max) mm

Gland Size A B C C2 D D A B

Weight kg/km 460 760 1300 1870 2400 3920 500 920

6 6 6 6 6 6 6 6
Bend Radius - xOD

Conductor
20/65 20/65 20/65 20/65 20/65 20/65 20/65 20/65
Temperature –
(min/max) °C

Capacitance – pF/m 115 115 115 115 115 115 115 115

DC Resistance @ 39.7 39.7 39.7 39.7 39.7 39.7 26.5 26.5


20°c –Ώ /km

Maximum L/R Ratio 25 25 25 25 25 25 25 25

Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue


Sheath Colour

INTERKAB House, Links Place, Aberdeen, AB11 5DY


Tel: 0044 (0)1224 595 640
Fax: 0044 (0)1224 594 416
Email: info@internationalcablemanagement.com
Datasheet Ref: ONS-BS-INS-IS-FR

300 / 500v Onshore Instrumentation Cables to BS5308 Specification


Flame Retardant

Multi Pair Armoured Cables – Individually Screened – To BS5308 Part 1 Type 2

10x2x0.75 20x2x0.75 30x2x0.75 50x2x0.75 2x2x1.0 5x2x1.0 10x2x1.0 20x2x1.0


Cable

Stranding mm 24/0.20 24/0.20 24/0.2 24/0.2 1/1.13 1/1.13 1/1.13 1/1.13

Insulation Thickness 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
mm

Diameter over Inner 21.7/23.7 28.8/30.8 34.5/36.5 44.0/46.0 11.8/13.8 15.2/17.2 21.6/23.6 28.8/30.8
Sheath (min/max) mm

Diameter of 1.60 2.00 0.90 1.25 1.60 2.00


Armour/Braid mm

Overall Diameter 28.5/30.5 36.8/38.8 42.9/44.9 54.0/56.0 16.6/18.6 20.9/22.9 28.4/30.4 36.8/38.8
(min/max) mm

Gland Size C C2 D E A B C C2

Weight kg/km 1610 2420 3100 4900 515 950 1670 2540

6 6 6 6 6 6 6 6
Bend Radius - xOD

Conductor 20/65 20/65 20/65 20/65 20/65 20/65 20/65 20/65


Temperature-
(min/max) °C

Capacitance – nF/KM 115 115 115 115 115 115 115 115

DC Resistance @ 20°c 26.5 26.5 26.5 26.5 18.4 18.4 18.4 18.4
–Ώ /km

Maximum L/R Ratio 25 25 25 25 25 25 25 25

Black/ Blue Black/ Blue Black/ Blue Black/ Blue Black/Blue Black/Blue Black/Blue Black/Blue
Sheath Colour

INTERKAB House, Links Place, Aberdeen, AB11 5DY


Tel: 0044 (0)1224 595 640
Fax: 0044 (0)1224 594 416
Email: info@internationalcablemanagement.com
Datasheet Ref: ONS-BS-INS-IS-FR

300 / 500v Onshore Instrumentation Cables to BS5308 Specification


Flame Retardant

Multi Pair Armoured Cables – Individually Screened – To BS5308 Part 1 Type 2

30x2x1.0 50x2x1.0 2x2x1.5 5x2x1.5 10x2x1.5 20x2x1.5 30x2x1.5 50x2x1.5


Cable

Stranding mm 1/1.13 1/1.13 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53

Insulation Thickness 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
mm

Diameter over Inner 34.4/36.4 43.9/45.9 13.7/15.7 17.8/19.8 25.5/27.5 33.4/35.4 40.0/42.0 51.2/53.2
Sheath (min/max) mm

Diameter of 1.25 1.60 1.60 2.00


Armour/Braid mm

Overall Diameter 42.8/44.8 53.9/55.9 19.4/21.4 24.4/26.4 32.5/34.5 41.6/43.6 49.8/51.8 61.6/63.6
(min/max) mm

Gland Size D E B C C2 D D E

Weight kg/km 2900 4800 730 1180 1820 3030 4040 6000

6 6 6 6 6 6 6 6
Bend Radius - xOD

Conductor 20/65 20/65 20/65 20/65 20/65 20/65 20/65 20/65


Temperature -
(min/max) °C

Capacitance – pF/m 115 115 120 120 120 120 120 120

DC Resistance @ 20°c 18.4 18.4 12.3 12.3 12.3 12.3 12.3 12.3
–Ώ /km

Maximum L/R Ratio 25 25 40 40 40 40 40 40

Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue Black/Blue


Sheath Colour

INTERKAB House, Links Place, Aberdeen, AB11 5DY


Tel: 0044 (0)1224 595 640
Fax: 0044 (0)1224 594 416
Email: info@internationalcablemanagement.com
Datasheet Ref: ONS-BS-INS-IS-FR

300 / 500v Onshore Instrumentation Cables to BS5308 Specification


Flame Retardant

BS5308 Part 1 Core Identification

Pair Number Element A Element B Pair Number Element A Element B


1 Black Blue 26 White Yellow
2 Black Green 27 Red Yellow
3 Blue Green 28 Orange Yellow
4 Black Brown 29 Black Grey
5 Blue Brown 30 Blue Grey
6 Green Brown 31 Green Grey
7 Black White 32 Brown Grey
8 Blue White 33 White Grey
9 Green White 34 Red Grey
10 Brown White 35 Orange Grey
11 Black Red 36 Yellow Grey
12 Blue Red 37 Black Violet
13 Green Red 38 Blue Violet
14 Brown Red 39 Green Violet
15 White Red 40 Brown Violet
16 Black Orange 41 White Violet
17 Blue Orange 42 Red Violet
18 Green Orange 43 Orange Violet
19 Brown Orange 44 Yellow Violet
20 White Orange 45 Grey Violet
21 Red Orange 46 Black Turquoise
22 Black Yellow 47 Blue Turquoise
23 Blue Yellow 48 Green Turquoise
24 Green Yellow 49 Brown Turquoise
25 Brown Yellow 50 White Turquoise

INTERKAB House, Links Place, Aberdeen, AB11 5DY


Tel: 0044 (0)1224 595 640
Fax: 0044 (0)1224 594 416
Email: info@internationalcablemanagement.com

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