Your Source For Ac & DC Motor Control
Your Source For Ac & DC Motor Control
DC Drives: Motors:
• Regenerative • DC Geared
• SCR • DC Non-Geared
• PWM • DC Brushless
• Brushless • DC Permanent Magnet
• Digital • AC 3-phase Geared
• NEMA Enclosure and • AC 3-phase Non-Geared
Chassis Models
Gearheads:
AC Drives: • 17, 23, 34, 42 Frame
• Programmable Planetary Gearheads
• NEMA Enclosure, IP20
and Chassis Models
N E Beloit,
South W LO IL C AT I O N
M inarik Drives has recently opened its brand-new
35,000 square foot manufacturing facility in South Beloit,
Illinois. The building currently facilitates the engineering,
sales, and production staff, employing over 65 people. The
entire facility is climate and humidity controlled, and has
received unconditional lab and factory approval by UL/CUL
and factory approval by TUV.
IContact
N F Ous:R M AT I O N
CALL FAX WEB
1-800-MINARIK 1-800-394-6334 www.minarikdrives.com
1-800-646-2745
Contents
Contents
A
2
3
SCR DRIVES
MM23000C Series
MM23000D Series
G
67
68
BRUSHLESS DC DRIVES
Brushless Technology
LVBL Series
4 M1 Series NEW 69 BOSS 1Q Series
5 M2 Series
6 PCM20000A Series
70 BOSS 4Q Series
5
Patriot Series BOSS Motor Series
12 MM23400C Series
13 PCM23400A Series I GEARHEADS
B PWM DRIVES 83-86 Gator Series
14
15
MMXL Series
NEW J ACCESSORIES
XL Series 87 DLC Series
16 XP Series 88 VT8 Series
17 XP-SL Series
89 PK Series
18 DC500 Series
90 Adder Boards
19 DC to DC Series
20 XP-DC Series
91-94 Drive Accessories
21 LV Series
95 Gearmotor Accessories
22
23
24
PCMXP Series
C1XP Series
C4XL Series
18
DC500 96-100
K TECHNICAL REFERENCE
Wiring Diagrams
C REGENERATIVE DRIVES
101-111
112-113
Reference
Agency Approvals
25-26 RG Series 114-115 Glossary
27
28
RG60U Series
MMRG Series
NEW 116-117 Cross Reference
118-124 Index
29 MMRGD Series
Contents
30 RGT Series
31
32-33
34-35
RG Series
NRG Series
27
73-82
RG Series NEMA 4X
36 C1RGD Series RG60U Series
D DC MOTORS
Brushless DC Motors
37 DC Motor Description
38-40 DC Motors Performance Data
83-86
50-52 VFD-PCM Series
53 VFD Series
54 MAC Series
55-60 AC Series
Planetary Gearheads
61-65 Delta-Wave Series Motors
66 In-Line & Right Angle Gearmotor
Compatibility Chart
For a full index of drives descriptions, see the back of this catalog.
1/20 to 2 Hp
SCR DC
A
SCR DRIVES
M M 2 3 0 0 0 C S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Field Supply Max Output Form
Models Hp Rating
1/20-1/8 @ 90 VDC or
(VAC) (VDC) (VDC) Current (ADC) Factor 1/10-1/4 @ 180 VDC
0-90 or 50/100/200 1/20-1/8 @ 90 VDC or
MM23011C 115/230 1.5 1.37
0-180 (1 Amp) 1/10-1/4 @180 VDC
0-90 or 50/100/200 1/8-1 @ 90 VDC or
MM23001C* 115/230 10.0* 1.37
0-180 (1 Amp) 1/4-2 @180 VDC
*The 223-0159 heatsink must be used when the MM23001C outputs above 5 amps. Drives operate from 50 - 60 Hz.
0.19 [5]
Typical Applications
0.74 [19] 0.64 [16]
n Conveyors 3.80 [97]
n Pumps 4.30 [109]
0.19 [5]
The MM23000C Series of drives are a reliable and cost-effective solution for
controlling your permanent magnet or shunt-wound DC motors in variable- 4.05 [103] 3.58
1.75 [44]
[91]
speed applications. Both the MM23001C and the MM23011C use SCRs to
provide full-wave rectification of the AC line input. These dual voltage dri- 0.74 [19] 0.64 [16]
ves operate using 115 VAC or 230 VAC, 50/60 Hz, to operate 90 or 180
1.80 [46]
VDC SCR brush-type motors. These MM drives control motors from 1/20 to 3.80 [97]
0.19 [5]
Packaged in a compact footprint, these user-friendly drives possess diag- 1.28 [33]
1.60 [41]
nostics and options to accommodate user needs. A current limit header, 0.96 [24]
allows the drive to send a signal indicating current limit to an external con- 3.80 [97]
4.30 [109]
trol. Also, users can minimize wiring problems by specifying the “- Q” option
MM23011C-Q All dimensions in inches [millimeters]
to make all wire connections to the screw terminals of a quick-connect
For matching DC motors, see pages 37 to 43.
removable terminal block.
SCR DRIVES
FEATURES & BENEFITS A
n Speed or torque control: Choose operating mode using jumper pins.
n MM footprint for chassis unit: An extremely compact size in an industry standard mounting footprint.
n Speed range and regulation: 1% regulation over 60:1 speed range.
n User adjustable calibration pots: IR compensation, min speed, max speed, torque, accel and decel.
n Diagnostics: LEDs for power and current limit status.
n Stopping modes: Coast to minimum speed or to stop with selectable N.O. or N.C. inhibit contacts. Decelerate to minimum
speed via the pot circuit. Braking on enclosed reversing models.
n Spade and screw terminals: Easy to use spade terminals on chassis; screw terminals on enclosed units.
n Flexible inhibit: Select with jumper pins the preferred inhibit functionality.
n Additional features: Dual voltage AC input, double sided board for less susceptibility to vibration, user-friendly terminal
locations, and the ability to use a 10k or 5k ohm speed pot. Cased models come with AC line fuses and mounted operators.
M M 2 3 0 0 2 D S e r i e s S p e c i f i c a t i o n s
Package Style Chassis NEMA 1 3 NEMA 1 3 NEMA 4X 3 Chassis NEMA 1 3 NEMA 1 3 NEMA 4X 3
1. Heatsink #223-0159 required above 5.0 ADC 2. Heatsink #223-0174 required above 5.0 ADC. 3. NEMA1 and NEMA4X dims not shown.
NEMA 1 and NEMA 4X models in the series come with wired and mount-
ed operators and switches on the front cover and AC line fuses inside.
The MM23002D series with all its options and features provide the flexi-
bility of control, packaging and power needed for most 1/20 to 2 Hp DC
All dimensions in inches [millimeters] motor applications.
For matching DC motors, see pages 37 to 43.
A
FEATURES & BENEFITS
n Compact size: Gold extruded chassis with “MM” mounting hole locations with only a 4.30" x 2.64" footprint.
n Speed range and regulation: 1% regulation over 60:1 speed range.
n User adjustable calibration pots: IR compensation, max speed, min speed, acceleration, deceleration and torque.
n Stopping modes: The user can coast the motor to a stop (N.O.).
n Spade terminals: Easy to use, lower cost and able to fit in a smaller package.
n Two choices for inhibit connection: Remote start/stop control with cable and plug assembly (P/N 201-0024) or simply
connect to spade terminals.
n Programmable trimmer pot ranges: Unique application requirements for acceleration, deceleration, current limit and IR
compensation can be programmed into a chip without expensive hardware changes.
n Additional features: Wider than typical IR comp range for finer tuning, wide accel/decel range (.5 to 26 secs), and
vibration tested to 1G.
M 1 S e r i e s S p e c i f i c a t i o n s
Output Voltage Max Output Form
Models Input Voltage (VAC) Hp Rating
(VDC) Current (ADC) Factor
M1 without
115 0-90 5 1.37 1/15 - 1/2 @ 90 VDC
heatsink
M1 with
115 0-90 10* 1.37 1/2 - 1 @ 90 VDC
heatsink*
* M1 Series drives require an additional heat sink (p/n 223-0159) when continuous armature current is above 5 ADC.
M1 Series
Typical Applications
n Conveyors
n Pumps
n Packaging Equipment
n Printers M1 Dimensions
n Industrial and
M1
Commercial Machinery
Rated for 5A (1/2 hp) with 115 VAC input and 10A (1hp) with the addition of
an optional heat sink, the M1 can fit where other drives with the same current
ratings can’t! The very compact M1 has a footprint of only 4.30” x 2.64” while
conveniently maintaining the industry standard for mounting hole location.
The programmable chip on the M1 sets ranges for the acceleration, decelera-
tion, current limit, and IR comp trimmer pots, eliminating the need of costly
hardware changes for OEM applications. Other features include the inhibit
function (connect via 2-pin header or via spade lugs) and a jumper to set for
use with smaller motors (1/15 to 1/8 hp). The M1 also has a wider (than typ-
ical) IR comp range for finer motor tuning and a safety feature: after any motor
stall, the M1 will follow the acceleration ramp setting to set speed instead of
ramping up at an uncontrolled rate.
With its compact size, standard features, programmability, and 1% speed regu- All dimensions in inches [millimeters]
lation, the M1 is excellent for both OEMs and users that require power and per-
formance in an extremely small package.
For matching DC motors, see pages 37 to 43.
SCR DRIVES
FEATURES & BENEFITS A
n Ability to control two different DC motors at once: Jumper selectable independent or speed ratio mode.
n MM footprint: An extremely compact chassis in an industry standard mounting footprint.
n Speed range and regulation: 1% over 60:1 speed range.
n User adjustable calibration pots: Two each of minimum speed, maximum speed, IR compensation, current limit and
acceleration/deceleration
n Stopping modes: Decelerate or coast (jumper selectable) using inhibit function (N.0.)
n Spade terminals: Allows for quick and easy terminations and changes.
n Panel space saving: Replace two DC drives with one compact package.
n Speed or Torque mode: Jumper selectable. Speed mode regulates speed and limits current. Torque mode regulates current
and limits speed.
n Microprocessor based: Can custom program the trimmer pot ranges and inhibit for OEM applications.
n Options & Accessories: Heatsink 223-0159. Pot kit with connector 202-0112 (M2 ships with two pot kits included).
M 2 S e r i e s S p e c i f i c a t i o n s
Input Voltage ±10%, Output Voltage Max. Cont. out- Max TOTAL Hp Rating Max TOTAL Hp rat- Form
Models 1 phase, 50/60Hz
(VDC) put for each side output of both ing of both sides Factor
(AC/DC) (Amps) sides (Amps) for each side
M2 w/o heatsink 115 VAC 0-90 5* 6.5* 1/15 - 1/2 5/8 1.37
M2 w/heatsink 115 VAC 0-90 10 11.5 1/15 - 1 1 1/8 1.37
*Heatsink 223-0159 is required whenever one side is more than 5A or the total of both sides is more than 6.5A For matching DC motors, see pages 37 to 43.
M2 Dimensions
M2 Series
Typical Applications
n Conveyors
n Material Handling
Machinery
n Packaging Machinery
n Sorting Machinery
M2
n Packaging
n Printing Machinery
The M2 drive provides the power of two drives in one! Now with one DC drive, you can control two different DC motors either indepen-
dently or in a ratio mode. In independent mode, each side of the M2 can be controlled differently with different trimmer pot settings and
different speeds. In speed ratio mode, one speed potentiometer sets the main speed while the other one determines the ratio of the speeds
between the motors. In this mode, the drive replaces two single drives and possibly a separate master/follower card resulting in extreme
cost and panel space savings!
The M2 drive is easy to set up with simple jumpers to choose the modes speed/torque, independent/ratio and coast/decel to stop. In
speed mode where speed is controlled, the external potentiometer sets the speed reference signal and the current limit trimmer pot sets the
current limit. In torque mode, the external potentiometer sets the torque reference and the current limit trimmer pot sets the runaway speed
limit.
Set up parameters are easily adjusted with on board trimmer pots. For OEMs that have fixed settings, the M2 drive is microprocessor based
and can have the settings or ranges of the trimmer pots and other functions customized without any hardware changes!
The M2 drive is ideal for applications with two DC motors that are working together, two motors that run independently but are physical-
ly close, or simply when panel space is very limited.
Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.com
05
1/20 to 2 Hp
SCR DC
SCR DRIVES
P C M 2 0 0 0 0 A S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output
Models Hp Rating
(VAC) (VDC) Current (ADC) Field Supply Signal Input
0.19 [5]
Typical Applications
3.58 [91] 1.75
[44]
n Process Control
n Web Tensioning 0.74 [19] 0.64 [16]
PCM21000A n Heating Systems
3.80 [97]
n Leader/Follower and 4.30 [109]
Multi-Axis Systems 0.19
[5]
1.60 [41] 1.28
[33] 0.96 [24]
SCR DRIVES
FEATURES & BENEFITS A
n Isolated inputs: Accepts floating or grounded signals of 0-10VDC or 4-20mA for controlling the speed of the motor.
Burr-Brown isolation provides .01% linearity.
n Speed range and regulation: 1% regulation over 60:1 speed range. 0.1% regulation over 80:1 speed range with the
addition of a tachometer for feedback.
n User adjustable calibration pots: IR compensation, min speed (12 turn), max speed (12 turn), current limit,
acceleration, deceleration and tachometer.
n Diagnostic LEDs: LEDs for power, run (MM501U only) and current limit status.
n Stopping modes: Start/stop circuitry for remote pushbuttons and switches. External dynamic braking can be added.
Coast to stop by removing power.
n Cage clamp terminal block: Quick and easy wire terminations reduce installation time!
n Additional features: Dual voltage AC input, tachometer feedback mode and on board fusing.
M M S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Form Max. Output
Models Field Supply (VDC) Hp Rating
(VAC) (VDC) Factor Current (ADC)
MM311U 115/230 0 - 90 or 0 - 180 50/100/200 (1 amp) 1/20 - 1/8 @ 90 VDC or 1/10 - 1/4 @ 180 VDC 1.37 1.5
MM301U 115/230 0 - 90 or 0 - 180 50/100/200 (1 amp) 1/4 - 1 @ 90 VDC or 1/2 - 2 @ 180 VDC 1.37 10.0
MM501U 115/230 0 - 90 or 0 - 180 50/100/200 (3 amps) 1 - 2 1/2 @ 90 VDC or 2 - 5 @ 180 VDC 1.37 25.0
MM Dimensions
0.76 [19]
MM Series
4.46 [113] 3.00 [76]
Typical Applications
n Leader/Follower Systems
n Conveyors
0.77 [19] n Printers
1.80 [46]
n Office Machinery
0.98 [25]
MM501U
n Web Tensioning
6.30 [160]
6.90 [175] All other models
The MM300 and MM500 Series of dual-voltage single quadrant SCR dri-
ves control 90 or 180 VDC SCR brush-type motors ranging from 1/20 Hp
through 5 Hp. The MM311U, MM301U, and the MM501U drives have
9.80 [249] 7.00
[178] integrated isolation allowing them to precisely follow analog current or
voltage signals from external devices or a potentiometer as a reference
for motor speed control. This results in significant labor and material cost
1.40 [36] reduction compared to other systems employing a separate drive and iso-
lation card.
6.30 [160]
These multi-featured chassis drives accept optional inputs for start and
2.60 [66]
stop. Depending on the application, users can run the drive open-loop
with armature feedback, or closed-loop with tachogenerator feedback for
6.90 [175] enhanced performance. These drives accept nearly any DC tachogener-
MM501U All dimensions in inches [millimeters]
ator (7-50 V/KRPM), scaleable using an adjustable tachogenerator gain
For matching DC motors, see pages 37 to 43. potentiometer.
MM-PCM Series
MM - PCM Dimensions
Typical Applications
0.19
3.55 [5]
n Leader/Follower [91]
3.91
System [99]
1.75 [44]
n Office Machinery
MM03-115AC-PCM n Conveyors 0.65
[16]
n Packaging Machinery 0.74 [19]
n Printers
n Robotics and Specialty 3.80 [97]
Machinery 4.30 [109]
SCR DRIVES
FEATURES & BENEFITS
A
n Low Cost: Designed for OEMs.
n Speed range and regulation: 3% regulation over 20:1 speed range.
n User adjustable calibration pots: IR compensation, min speed and max speed.
n Removable terminal barrier: Greatly reduces miswiring; easy installation.
n Optional premounted speed potentiometer: Reduces wiring time and makes a compact package.
M M 3 1 0 0 0 S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output Form Pre-mounted
Models Hp Rating
(VAC) (VDC) Current (ADC) Factor Potentiometer
MM31701B 115 0-90 2 1.37 1/50 - 1/8 @ 90 VDC No
MM31000 Series
Typical Applications
MM Dimensions
n Large Volume OEMs
n Feeders
n Pumps
n Conveyors
n Printers
n Industrial and Commercial MM31750B
2.80 [71]
3.75 [95]
Machinery
0.62 [16]
For cost-sensitive variable-speed applications requiring outstanding
performance, Minarik offers the MM31700 Series of SCR drives.
2.50 [64] These light-weight compact drives control DC brush-type motors
0.31 [8] ranging from 1/50 to 1/4 Hp, without any additional components
required. Reduced circuitry allows the cost to decrease significantly
0.18 [5]
1.37 [35]
and also lends to a very compact package, ideal for original equip-
ment manufacturers.
M M 2 0 0 0 0 S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output Reversing &
Models Hp Rating
(VAC) (VDC) Current (ADC) Form Factor Braking Field Supply
MM21151C† 115 0 - 130 2.7 1.10 1/20 - 1/4 @ 130 VDC No 50/100 (1 Amp)
MM21251C† 115 0 - 130 2.7 1.10 1/20 - 1/4 @ 130 VDC Yes 50/100 (1 Amp)
† A filtered drive yields higher output voltage and lower form factor.
*Needs heatsink model number 223 - 0174 above 5 amps. Drives operate from 50 - 60 Hz.
MM20000 Series
Minarik’s MM20000 Series of drives
housed within an aluminum NEMA 1 enclo-
sure guarantee protection from hands,
falling dirt, or any other unwanted external
solid objects that present a hazard.
Typical Applications Additionally, the MM21251C and
n Conveyors MM23201C have non-regenerative revers-
n Packaging Equipment ing and dynamic braking capability accessi-
n Printers ble through switches on the front of the
n Specialty Machinery enclosure. Users make all wire terminations
n Food Processing at the screw terminal strip inside the enclo-
MM23201
n Pumps sure, and operate the drive through the pre-
mounted speed potentiometer, power
switch, and brake or reversing switch when
MM20000 Dimensions applicable.
All dimensions in inches [millimeters] 6.00 [152]
4.75 [121]
1.79 We offer four different MM drives that fit in
1.13 [29] [45] 2.50 2.50
1.69 1.69 [64] [64] NEMA 1 enclosures. Each drive is depend-
[43] [43]
Keyhole
(3)
able and adept at controlling DC SCR
5.00
for #10
8.00
brush-type motors in variable-speed appli-
6.78 screw
8.88 [172]
[127] [203] cations from 1/20 to 2 Hp. Using full-wave
[266] rectification of the AC line input, these SCR
drives provide a 60:1 speed range. The
MM21151C and MM21251C are filtered
drives that output 0-130 VDC to the motor
3.45
with a 1.10 form factor. We offer single and
MM21151C/MM21251C Dimensions [88] 2.75 dual voltage drives which operate from 115
[70]
VAC or 115/230 VAC, to run 90, 130 or
3.60
[92] 180 VDC motors.
2.75 1.72
2.50Two 0.88 [22]
[58] [44]
[64]conduit holes
MM223101C/MM23201C Dimensions
SCR DRIVES
FEATURES & BENEFITS
n NEMA 4X enclosure: Plastic enclosure protects against outer corrosive material and incidental contact.
n Speed range and regulation: 1% regulation over 60:1 speed range.
n User adjustable calibration pots: IR compensation, minimum speed, maximum speed, torque limit, acceleration, and
deceleration. The MC10-PCM unit also has signal min and signal max pots.
n Diagnostic LEDs: LEDs for power and current limit status.
n Mounted operators: Speed adjust knob located on front of case for easy operation. MC10-R includes direction switch
and MC10-PCM includes signal/manual switch.
n Screw and spade terminal: Quick and easy wire terminations.
n Inhibit terminal: Allows users to remotely coast the drive to minimum speed by closing the contacts.
n Analog input reference: MC10-PCM can accept a 0-10VDC or 1-5mA speed reference. Terminals provided for shunt
resistor is a 4-20mA or other current signal is used.
n Additional features: Dual voltage AC input (115 or 230VAC), AC line fuses, and field voltage for shunt wound motors.
P a t r i o t S e r i e s S p e c i f i c a t i o n s
Output Field Supply Signal
Models Input Voltage Max Output Hp Rating Reversing?
Voltage (VDC) Voltage Isolation?
±10%, 50/60Hz Current (ADC)
(VDC)
MC10 No No
0-90 50/100/200
MC10-PCM 1/8 - 1 @ 90 VDC
115/230 VAC or 0-180VDC (1 amp) 10.0 No Yes
1/4 - 2 @ 180 VDC
(1.37 form factor)
MC10-R Yes No
Patriot Series
Patriot Dimensions Typical Applications
MC10 n Conveyors
n Packaging Equipment
n Printers
n Specialty Machinery
n Food Processing MC10-R
n Pumps
The Patriot Series provides a reliable and economical solution for vari-
able speed control of permanent magnet, or shunt wound brush DC
motors from 1/8 to 2 horsepower.
Included is power and current limit LEDs, line fuses, inhibit pins for
remote start/stop, and a speed adjust knob mounted on the front cover.
In addition, the MC10 model includes an On/Off switch on the front
cover; the MC10-R model- a Forward/Off/Reverse switch; and the
MC10-PCM model- an On/Off switch and a Manual/Signal switch.
Setup is easy with the necessary trimmer pots and a screw terminal
block for easy wire connections. The MC10-PCM model also includes
shunt resistor terminals if scaling of the current signal is desired.
For matching DC motors, see pages 37 to 43.
With excellent control and a plastic NEMA 4X enclosure, the Patriot
Series is the perfect solution for many applications that require an
enclosed drive.
M M 2 3 4 0 0 C S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Field Supply Max Output Form
Models Hp Rating
(VAC) (VDC) (VDC) Current (ADC) Factor
MM23400C Series
n Conveyors
6.90 [175]
n Packaging Equipment
6.30 [160]
n Printers 0.87 [22]
n Specialty Machinery
MM23401C n Food Processing
n Pumps
SCR DRIVES
FEATURES & BENEFITS
n NEMA 4X enclosure: Protects against outer corrosive material and incidental contact.
n Isolated inputs: Accepts floating or grounded signals of 0-10VDC or 4-20mA for controlling the speed of the
motor. 3% linearity, through 60:1 speed range, 1% through 30:1 speed range.
n Speed range and regulation: 1% regulation over 60:1 speed range.
n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, input signal min
and signal max.
n Diagnostic: LED for Power On light on front of enclosure.
n Spade and screw terminals: Quick and easy wire terminations.
n Mounted Operators: Power on/off switch, speed potentiometer and signal/manual mode switch.
n Additional features: Dual voltage AC input, AC line fuses, attached heatsink and DC field voltage for shunt
wound motors.
P C M 2 3 4 0 0 A S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Field Supply Max Output Form
Models Hp Rating Signal Input
(VAC) Voltage (VDC) (VDC) Current (ADC) Factor
M M X L S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Cont. Height
Models Form Factor Hp Rating Isolation
(VAC) (VDC) Output (ADC) (A)
MMXL02-D240AC 120/240 0–130/0–240 2 1.05 1/20 - 1/4 @ 90 VDC Optional 2.5
1/10 - 1/2 @ 180 VDC
1/4 - 1/2 @ 90 VDC
MMXL05-D240AC 120/240 0–130/0–240 5 1.05 1/2 - 1 @ 180 VDC Optional 3.2
MMXL Series
Minarik has always been a leader in providing low-cost
PWM motor controls. With the MMXL Series, we have
done it once again! We have taken a full-featured PWM
Typical Applications drive and reduced it down to the standard MM footprint
n Conveying (4.30" x 3.64").
n Printing Not only did we keep all of the features of the larger XL
n Exercise Equipment Series, but we even added optical isolation to the speed
MMXL05-D240AC-PCM n Film Processing circuit and the inhibit circuit in the
n Winding Machinery “-PCM” model. This means that the speed can be con-
n Packaging trolled with any 0-5 VDC signal and many drives can be
inhibited with a single contact closure. The auto ranging
power supply allows the user to apply 120 or 240 VAC
without adjusting any switches. The full-featured MMXL is
one of the smallest PWM drives on the market today!
MMXL Dimensions
A
3.64
1.55 [34]
[93] 1.75 1.03 [28]
[44]
PWM DRIVES
n
n
Speed range and regulation: 1% regulation over 100:1 speed range.
User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration,
B
deceleration and jog (XL3300A only).
n Diagnostic LEDs: LEDs for power and current limit status.
n Inhibit terminals for stopping: Allows users to remotely coast the drive to a stop.
n Cage clamp terminal block: Quick and easy wire terminations reduce installation time!
n 22 kHz switching frequency: A high switching frequency means a quieter motor!
n AC input/DC output switches: Allows the selection of the lower voltage (0-130VDC) DC output for either the 115
or 230 VAC input selection.
n Additional features: Dual voltage AC input, DC field supply and on board line fuse.
X L S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output Field Supply Jog Speed Form Height
Models Hp Rating
(AC/DC) (VDC) Current (ADC) (VDC) (% of rated) Factor Dimensions (H)
50/100/200 1/20 - 1/4 @ 130 VDC or
XL3025A 120/240 0-130 or 0-240 3.0 (1 amp) 1/8 - 1/3 @ 240 VDC N/A 1.05 2.25 [57.2]
50/100/200 1/8 - 1/2 @ 130 VDC or
XL3050A 120/240 0-130 or 0-240 5.0 (1 amp) 1/4 - 3/4 @ 240 VDC N/A 1.05 3.00 [76.2]
XL Dimensions
XL Series
9.78 7.00 Typical Applications
[248] [178]
n Medical Equipment
0.19 [5] n Office Machinery
1.39
[35] n Pumps
6.30 [160]
n Packaging
6.90 [175] n Exercise Equipment
n Specialty Machinery
XL3025A
3.92 [99]
XP02-115AC-Q 115 0 - 130 2.0 1.05 1/20 - 1/4 @ 130 VDC Yes Yes 2.15 [55]
XP05-115AC 115 0 - 130 5.0 1.05 1/4 - 1/2 @ 130 VDC No No 2.36 [60]
XP10-115AC 115 0 - 130 10.0* 1.05 1/2 - 1 @ 130 VDC No No 2.88 [73]
*Needs heatsink model number 223 - 0159 above 5 amps. Drives operate from 50 - 60 Hz.
PWM DRIVES
n Speed range and regulation: 1% regulation over 30:1 speed range. B
n User adjustable calibration pots: IR compensation, min speed, max speed and current limit.
n Diagnostic LEDs: LEDs for power and current limit status.
n 11 pin connector block on -SL models: Same terminal block that was used on earlier “SL” drives.
(Pin layout may vary).
n 22kHz switching frequency: A high switching frequency means a quieter motor!
n Additional features on -SL models: DC field supply and on board line fuse.
X P - S L S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Output Field Voltage Form
Models (VDC) Hp Rating
(VAC) Voltage (VDC) Current (ADC) Factor
XP-SL Series
Typical Applications
n Medical Equipment
n Office Machinery
n Food Processing
n Packaging Equipment XP01-115AC-SL
XP-SL Dimensions
PWM technology allows for a wider speed range and lower form
.1875
factor than SCR technology. This means that the XP-SL is capa-
ble of running motors at lower speeds without an increase in
.1875
4.125
motor temperature as is common with SCR drives.
4.50
XP-SL Series
PWM DC
FEATURES & BENEFITS
PWM DRIVES
DC500
Typical Applications
n Golf Carts
DC500 Dimensions
n Neighborhood Electric
Vehicles
n Electric Scooters
The DC500 PWM DC drive was developed and designed for battery operated elec-
tric vehicles with separately excited DC motors.
DC500 safety features for safe integration into electric vehicles include runaway and
rollaway protection, battery under-voltage control, and protection from overheating.
The DC500 drive detects when battery voltage drops too low, and will gradually
boost the field current to compensate. This prevents intermittent operation of the vehi-
cle and provides torque to get back to the charging station.
The DC500 drive heatsink has a temperature sensor that at 60°C triggers a warning
signal along with gradual automatic field current boosting and armature current cut-
backs to help keep the drive below the shut down temperature of 85°C. The warning
signal generates progressively faster beeps as the temperature increases beyond
60°C.
Configurable safety parameters, such as speed limit, throttle voltage range, current
limit and braking amount are set via any terminal program on a Windows based PC.
Connection to the DC500 drive is via a standard DB9 female-male serial cable.
Additional DC500 features are an alarm signal when in reverse, regenerative brak-
ing which charges the battery, an input to select more torque and less speed, and
outputs for an hour meter and a speedometer.
Packed with all the necessary features, the DC500 drive is the perfect solution for
industrial or recreational battery operated vehicle motor control.
PWM DRIVES
Low voltage motor operation: Designed for 12, 24, 36 and 48 VDC motors.
n
DC-DC Series
Typical Applications
C504
n
2.41 [61] S1 1 2 3
0.70 [18] DC60-36/48
A1
IL501
Agricultural Sprayers
JP501
S2 POWER L501
0.36 [9] S3
T
C506
6
n
R502
2 C505
0.50 [13]
DC16
The DC-DC Series are DC in/DC out PWM chassis drives. These feature
2.20 [56]
rich drives include inhibit for remote starting and stopping, a power LED, and
0.95 [24]
The DC-DC Series is available in three sizes: 16A and 60A units for 12 or
1.99 [51]
6.90 [175] 24 VDC motors and a 60A unit for 36 or 48 VDC motors. Configuring a
Q503 Q501 Q504 Q502
6.38 [162]
DC Series drive for a specific motor voltage is easy with an on-board jumper.
1
R501
1 2 3 Perfect for use with battery-powered equipment, the DC-DC Series is able to
A1
6.30 [160]
0.49 [12]
R502
C505
maintain variable speed control as the battery discharges. This results in an
increase in running time of battery-operated equipment. The DC-DC Series
0.74 [19] 6.30 [160]
is also ideal for many other types of portable equipment.
3.21 [82] The UL approved DC-DC Series comes with an extruded chassis for better
1.01 [26]
0.15 [4]
1.96 [50] heat sink transfer to the heatsink, more bus capacitance to handle ripple cur-
DC60
0 88 [22]
Height = 1.313" rents, a loose speed potentiometer and a convenient screw terminal block
All dimensions in inches [millimeters]
for wiring. With 1% speed regulation over an 80:1 speed range, the DC-
DC Series is the perfect solution for low voltage, DC-to-DC applications!
XP DC Series
Typical Applications
n Portable Equipment
Minarik’s XP Series of DC drives provide high per-
n Electric Vehicles
formance at a low cost. Designed for applications
n Farm Equipment
running from a DC power supply or battery power
n Self-Powered Material
input, the DC/DC XP Series controls brush-type
XP32-12/24DC
Handling Equipment
DC motors from 1/50 Hp through 2 Hp.
n Fork Lifts
Remarkably efficient, standard DC/DC XP drives
operate low voltage motors from 12 VDC to 60
XP DC Dimensions VDC, up to 60 amps. Users requiring specifica-
tions outside of this range should consult the fac-
tory.
PWM DRIVES
B
n Low voltage motor operation: Designed for 12 and 24VDC motors.
n Speed range and regulation: 1% speed regulation over 100:1 speed range.
n User adjustable calibration pots: IR compensation, min speed, max speed and torque.
n Stopping modes: Deceleration to zero through the pot circuit, or external dynamic braking can be added.
n Spade terminals: Easy to use, lower cost and able to fit in a smaller package.
n 16kHz switching frequency: A high switching frequency means a quiet motor!
n Additional features: AC or DC input choices and near unity form factor throughout the speed range.
L V S e r i e s S p e c i f i c a t i o n s
Output Voltage Output Current Peak Current
Models Input Voltage Form Factor Form Factor
(VDC) (Amps) (Amps)
LV02-24AC 8-24VAC 0-24 VDC 2 4 1.05 1/500-1/100
LV Series
Typical Applications
LV Dimensions
n Feeders
n Light Duty Conveyors
n Office Equipment
n Folders & Laminators
n Battery Powered Systems LV01-24AC
BR501 IC501
Mobile Systems
+ ~ ~ -
D501 A1
L1 n
C501 A2
L2
DC+ IN R501
0.19[5]
0.19 [5]
3.58 DC- IN
R502
1.75
3.58 [91]
[91] 1.75 [44]
[44]
Minarik’s LV Series of variable speed drives provide exceptional perfor-
C501 (ALTERNATE)
S2
mance for your fractional horsepower, low voltage DC motor (12 and 24
C503
S3
C502
VDC) by using filtered pulse-width modulation (PWM). These compact, low
0.74
0.74 [19]
[19] 0.64
0.64[16]
[16]
MAX SPD TQ LIMIT
cost drives are designed to provide 1% speed regulation throughout a 100:1
3.80 [97]
3.80 [97] speed range.
4.30 [109]
4.30 [109]
Packaged in a compact footprint, these user friendly drives are available with
AC or DC input voltage. The auto ranging unipolar power supply allows
standard LV drives to accept as inputs any AC voltage ranging from 8 to
24VAC, or DC voltage between 10 to 36 VDC. For added cost savings when
1.40
1.40 [36]
1.28 0.97
[36] 1.28 [33]
[33] 0.97
0.19 [5]
0.19 the application calls for DC inputs only, the drives are available without the
[25]
[25]
[5]
AC or DC power supply. The series is available with a 1 Amp output (LV01)
or a 2 Amp output (LV02).
The PWM circuitry in the LV drives result in a 1.05 form factor over the entire
speed range when an AC power input is provided. With a DC input these
All dimensions in inches [millimeters] drives have an almost perfect DC form factor of 1.01. The LV Series is ideal
for cost sensitive variable speed applications requiring outstanding perfor-
mance, and cooler, quieter motor operation from low voltage DC motors.
P C M X P S e r i e s S p e c i f i c a t i o n s
Input Voltage Input Voltage Output Max. Output Form
Models HP Rating Height (A)
(AC) (DC) Voltage (VDC) Current (VDC) Factor
PCMXP02-115AC 70-130V 100-160V 0 - 130 2.0 1/20 - 1/8 @ 130 VDC 1.05 1.77 [45]
PCMXP05-115AC 70-130V 100-160V 0 - 130 5.0 1/4 - 1/2 @ 130 VDC 1.05 2.36 [60]
PCMXP10-115AC 70-130V 100-160V 0 - 130 10.0* 1/2 - 1 @ 130 VDC 1.05 2.88 [73]
*Needs heatsink model number 223-0159 above 5 amps. Drives operate from 50 - 60 Hz.
PCMXP Series
Typical Applications
n Medical Equipment
n Office Machinery
n Web Processing
n Machine Tools PCMXP Dimensions
n Exercise Equipment
PCMXP02-115AC n Robotics
Standard XP drives are versatile, and accept any voltage ranging from 70
to 130 VAC. XP drives contain a unipolar power supply, which enables
them to accept any DC voltage input between 100 and 160 VDC. Users,
after proper calibration, can operate many low voltage motors without
additional circuitry. All Minarik PWM drives yield a constant 1.05 form fac-
tor or less over the entire 80:1 speed range resulting in smooth, quiet, cool
and low maintenance motor operation.
PWM DRIVES
n NEMA 1 enclosure: Protects against accidental contact and falling objects. B
n Speed range and regulation: 1% regulation over 80:1 speed range.
n User adjustable calibration pots: IR compensation, max speed, current limit and min speed.
n Stopping modes: Decelerate to zero speed with speed pot (with built-in switch) set to “off”.
n Diagnostic LEDs: LED for Power On light on front of enclosure.
n Spade terminals: Easy to use, lower cost, and able to fit in a smaller package.
n 22kHz switching frequency: A high switching frequency means a quieter motor!
n Accepts AC or DC input: Can accept an input of 100-160VDC or 90-130VAC
n Additional features: AC line fuse and mounted speed pot with built-in on/off switch.
C 1 X P S e r i e s S p e c i f i c a t i o n s
Models Input Voltage Input Voltage Output Voltage Max. Output
Form Factor Hp Rating
(AC) (DC) (VDC) Current (ADC)
C1XP01-115AC-A 90-130V 100-160V 0 - 130 1.0 1.05 1/100 - 1/10 @ 130 VDC
C1XP03-115AC-A 90-130V 100-160V 0 - 130 3.0 1.05 1/10 - 1/4 @ 130 VDC
Drives operate from 50 - 60 Hz.
C1XP Series
Typical Applications
C1XP Dimensions n Medical Equipment
n Office Machinery
n Food Processing
n Packaging Equipment
n Blenders and Mixers
5.50 [140] n Woodworking C1XP01-115AC-A
Machinery
B n NEMA 4X enclosure: Protects against external corrosive material and incidental contact.
n Speed range and regulation: 1% regulation over 100:1 speed range.
n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration and deceleration.
n Diagnostic LEDs: LED for Power On light on front of enclosure.
n Stopping modes: Coast to a stop with Power On/Off switch or via inhibit terminals (N.O.).
n Cage clamp terminal block: Quick and easy wire terminations reduce installation time!
n 22kHz switching frequency: A high switching frequency means a quieter motor!
n Additional features: Dual voltage AC input, DC field supply, and on board line fuse.
C 4 X L S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Field Supply Max Output Form Jog Speed
Models Hp Rating
(VAC) Voltage (VDC) (VDC) Current (ADC) Factor (% of Rated)
0-130 or 50/100/200 1/20-1/3 @ 130 VDC
C4XL3025 115/230 3.0 1.05 N/A
0-240 (1 Amp) or 1/8-1/2 @ 240 VDC
0-130 or 50/100/200 1/4 - 1 @ 130 VDC or
C4XL3200A 115/230 10.0 1.05 0 - 120%
0-240 (1 Amp) 1/4 - 2 @ 240 VDC
Drives operate from 50 - 60 Hz
6.90 [175]
6.30 [159] 1.37 [35]
Typical Applications
10.22 [259] 9.75 [247]
n Medical Equipment 7.00 [177]
n Centrifuges
n Food Processing
n Packaging Equipment Four mounting slots 0.19 [5] wide
C4XL3200A n Specialty Equipment
5.79 [146]
4.69 [119]
Minarik’s C4XL Series of filtered pulse-width-modulated (PWM) variable 1.45 [37] 2.31 [58]
MOSFET power devices switch at 22 kHz, which is above the audible range, Four mounting slots 0.19 [5] wide
to provide a fast circuit response and a constant 1.05 form factor over the
entire 100:1 speed range. These highly-efficient drives provide cool, quiet
4.43 [112]
3.29 [83]
motor operation with extended brush life and low maintenance. In addition,
1.92 [49]
they can operate smaller size, lower voltage motors to provide both cost and
0.13 [3] 2.50 [63]
space savings.
C4XL3025A
All dimensions in inches [millimeters]
REGENERATIVE DRIVES
n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the
addition of a tachometer for feedback.
n User adjustable calibration pots: IR compensation, forward torque, reverse torque, tachometer, min speed, max
C
speed, forward acceleration, reverse acceleration and deadband.
n Stopping modes: User can decelerate (N.O.), regeneratively brake (N.O.) or coast the motor to a stop (N.O.). User can
also decelerate to min speed (N.O.).
n Cage clamp terminal block: Quick and easy wire terminations.
n On board fusing: No need to add external fusing for protection of your motor or drive.
n Additional features: Dual voltage AC input, switch selectable armature or tachometer feedback mode and field supply for
shunt wound motors.
n Options and Accessories: “-PCM” option adds Burr Brown isolation, 201-0024 inhibit plug for regenerative brake option,
and 200-0386 limit switch logic board.
R G 5 0 0 U A S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Field Supply Max Output Form
Models Hp Rating
(VAC) Voltage (VDC) (VDC) Current (ADC) Factor
0 - 90 or 50/100/200 1/20 - 1/8 @ 90 VDC
RG510UA 115/230 3.0 1.37
0 - 180 (1 Amp) or 1/8 - 1/4 @ 180 VDC
0 - 90 or 50/100/200 1/4 - 1 @ 90 VDC or
RG500UA 115/230 10.0* 1.37 1/2 - 2 @180 VDC
0 - 180 (1 Amp)
*Needs heatsink model number 223 - 0235 above 7 amps. Drives operate from 50 - 60 Hz.
Typical Applications
n Conveyors
n Positioners
8.90 [226]
n Stretch Wrap
8.38 [213]
n Machinery RG500UA
n Web Tensioning
n Winders
n Cranes and Hoists
3.53 [90]
All dimensions in inches [millimeters] Slide switches allow the RG500UA and RG510UA drives to accept a 115
For matching DC motors, see pages 37 to 48. or 230 VAC input to run 90 or 180 VDC motors. The tach feedback
mode virtually guarantees constant set speed under varying load.
Applications with overhauling loads, rapid deceleration, basic positioning,
and high duty cycle reversing and braking benefit from these versatile
regenerative drives.
n Isolated inputs: Accepts floating or grounded signals of -250 to +250 VDC, -25 to +25 VDC, 1-5mA, 4-20mA or 10-
50mA. Burr-Brown isolation has .01% linearity.
C n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly!
n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the
addition of a tachometer. Armature or tachometer mode is switch selectable.
n User adjustable calibration pots: IR compensation, min speed, max speed, forward acceleration, reverse acceleration,
forward torque, reverse torque, deadband, input adjust (for speed reference input) and tachometer.
n Stopping Modes: Coast to a stop (N.O.) or regenerative brake N.O. (use 201-0024 plug with 18” leads), decelerate to
zero speed (N.O.).
n Cage clamp terminal block: Quick and easy wire terminations reduce installation time!
n Additional features: Dual voltage AC input and on-board fusing.
R G 5 5 0 0 U S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output Form Field Supply
Models Hp Rating
(VAC) (VDC) Current (ADC) Factor (VDC)
RG5500U
Typical Applications
n Conveyors
n Printing Presses
n Textile Machinery Minarik’s RG5500U drive is a of full-wave, four
n Packaging Machinery quadrant regenerative drive which provides
n Take-up Rolls smooth motoring and braking torque for SCR
n Cranes and Hoists brush-type DC motors. The RG5500U controls
RG5500U
motors from 2 through 5 Hp for single or bi-
directional variable speed.
RG5500U Dimensions
Applications with overhauling loads, rapid
deceleration, basic positioning, and high duty
cycle reversing and braking benefit from these
versatile regenerative drives.
speed!
6.89
0.19
T501
[175]
T502 [5] The RG5500U is excellent for leader/follower
2.06 [52]
applications as well. It accepts almost any exter-
2.06 [52]
FEEDBACK ARMATURE
nal signal input (see above).
REGENERATIVE DRIVES
n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless, reversing on-the-fly!
n Speed range and regulation: 2% regulation over 50:1 speed range. 0.5% over 60:1 speed range with the addition of a
tachometer for feedback.
C
n User adjustable calibration pots: IR compensation, max speed, min speed, forward acceleration, reverse acceleration,
forward torque, reverse torque, tachometer and deadband.
n Diagnostic LEDs: Power, forward current limit, reverse current limit.
n Stopping modes: The user can decelerate (N.O.), regeneratively brake (N.O.) or coast the motor to a stop (N.O. and N.C.)
n Configurable enable and inhibit: Can be configured to be either normally open or normally closed.
n -PCM Option: Isolation daughter card. Accepts non-isolated speed reference voltages between -10V and +10V.
n -T Option: Speed/torque adder card. Torque or speed control for both forward and reverse directions.
n Additional features: Tachometer feedback, gold extruded chassis and plastic capped trimmer pots.
R G 6 0 U S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output
Models Form Factor Hp Rating
(VAC) (VDC) Current (ADC)
RG60U without heatsink 5 1/8 - 1/2 @90VDC
1/4 - 1 @ 180VDC
115/230 0-90/0-180 1.37
RG60U with heatsink 10* 1/8 - 1@90VDC
1/4 - 2 @ 180VDC
*Requires heatsink 223-0159 above 5A. Drives operate from 50/60Hz.
RG60U Dimensions
ARMATURE FEEDBACK
90-180 ARM-TACH
SW504
SW503
FWD
ACC C502
REV
C504
2.10 [53]
JP502
IC504
C503
L2 INVERT IC501
INHIBIT A1
IR
COMP INVERT
ENABLE
C501 IC502
1.96 [50] 0.19 [5]
3.70 [94] IC503
TB503
L1 REV
TQ A2 0.19 [5]
LIMIT
1.66 [42]
Y501
FWD REV
INHIBIT
FWD
GND TQ
TB502
2.55 [65] DB
IL501 IL502
IL503
POWER
TACH 3.80 [97]
+15V
-15V
RB1
RB2
S3
S2
S1
S0
T2
T1
T501
M M R G S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Output Current Peak Current Form
Models Hp Rating
(AC/DC) (VDC) (amps) (amps) Factor
MMRG31U 115 90 3 5 1.37 1/20 - 1/8
MMRG30U 115 90 10* 15 1.37 1/8 - 1
MMRG Series
The MMRG Series, is one of the smallest full-wave four-
quadrant drives on the market today. These full-featured,
compact drives match brush-type DC motors ranging
from 1/20 to 2 Hp.
Typical Applications
The MMRG Series provides all the performance of a full
n Door Controls size, four quadrant, regenerative variable speed drive
n Packaging Machines and has our popular MM23001 footprint (3.72” x
n Indexing 4.42”). This drive will maintain motor speed with
MMRG31U smooth motoring and braking torque, and allow high-
n Elevated Conveyors
n Web Tensioning duty cycle reversing and braking. It has an adjustable
current limit, 1% of base speed regulation, and can reg-
ulate within a 50:1 speed range (open loop).
MMRG Dimensions
REGENERATIVE DRIVES
n 4Q reversing: Regenerative/4 Quadrant drives have the ability to perform quick, contactorless reversing on-the-fly!
n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the C
addition of a tachometer for feedback.
n User adjustable calibration pots: IR compensation, min speed, max speed, forward and reverse current limit, forward
and reverse acceleration, and tachometer.
n Diagnostic LEDs: LEDs for forward and reverse direction, power, forward and reverse current limit status.
n Stopping modes: User can regeneratively decelerate (N.O.), regeneratively brake (N.O.) or coast the motor to a stop (N.C.).
n Spade terminals: Easy to use, lower cost, and able to fit in a smaller package.
n Additional features: Dual voltage AC input, switch selectable armature or tachometer feedback mode and automatic
deadband compensation for 50 or 60Hz power.
n -PCM option: Add a “-PCM” to the end of the part number to receive the drive with an isolation transformer daughter
card. See Adder Boards under Drives Accessories for details.
M M R G D S e r i e s S p e c i f i c a t i o n s
MMRGD Series
2.87 [73] The -PCM option can accept grounded or floating inputs. If only a
unipolar signal is available, there is a terminal input for reversing
0.96 [24]
direction by contact closure.
4.30 [109] The MMRGD is compatible with our DLC600 digital controller if
4.42 [112] tighter regulation of a unidirectional set speed is required. Contact
factory for connection diagram.
All dimensions in inches [millimeters]
For applications that use limit switches, the use of the 200-0386A limit
For drives with heat sink dimensions, contact Minarik or switch logic board with the MMRGD may be a good choice!
download manuals from the web at www.minarikdrives.com.
For matching DC motors, see pages 37 to 48.
R G T S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Output Current Peak Current Form
Models Hp Rating
(VAC) (VDC) (amps) (amps) Factor
RGT310U 115 0 - 90 3 5 1.37 1/20 - 1/8
RGT Series
RGT Dimensions
Typical Applications
n Conveyors
n Packaging Machines
n Indexing
n Web Tensioning
RGT300U n Door Controls
REGENERATIVE DRIVES
n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly!
n MM footprint (RG25U only): An extremely compact size in an industry standard mounting footprint. C
n Speed range and regulation: 3% regulation over 50:1 speed range.
n User adjustable calibration pots: IR compensation, max speed, forward torque, reverse torque and deadband.
n Stopping modes: Regenerative braking (N.O.).
n Screw terminal block (RG51UA) and spade terminals (RG25U): Easy to terminate wires.
R G S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output Form
Models Hp Rating
(AC) (VDC) Current (ADC) Factor
RG25U 115 60-75 5 1.77 1/8 – 1/2
RG Dimensions
7.50 [191]
RG51UA dimensions
0.19 [5] 0.38 [10]
7.00 [178]
n Speed range and regulation: 1% regulation over 100:1 speed range. 0.1% regulation over 100:1 speed range with
C the addition of a tachometer for feedback. Armature or tachometer mode is switch selectable.
n User adjustable calibration pots: IR compensation, motor torque, regen torque, tachometer, min speed offset,
forward max speed, reverse max speed, forward acceleration, reverse acceleration and inhibit offset.
n Diagnostic LEDs: LEDs for motoring, regen (torque or braking), current limit and overvoltage coast.
n Stopping modes: User can decelerate (N.O.), regeneratively brake (N.O.) or coast the motor to a stop (N.O.).
n Cage clamp terminal block: Quick and easy wire terminations.
n Inhibit personality switch: Choose whether you brake or coast to a stop. Use inhibit plug (201-0024).
n Auto-ranging power supply: Can accept a 90-240VAC or 80-340VDC as an alternative to an AC input. Connection will
vary.
N R G - 4 Q S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage Max. Output Form
Models Hp Rating
(VAC) (VDC) Current (ADC) Factor
NRG02-D240AC-4Q 90-240 0-130/0-240 2 1.05 1/20 - 1/4 @ 130 VDC or 1/10 - 1/2 @ 240 VDC
NRG05-D240AC-4Q 90-240 0-130/0-240 5 1.05 1/8 - 3/4 @ 130 VDC or 1/4 - 1.5 @ 240 VDC
NRG-4Q Series
NRG Dimensions
Typical Applications
n Conveyors
n Packaging Machines
n Indexing
NRG02-D240AC-4Q
n Web Tensioning
n Door Controls
The NRG-4Q Series, with a robust set of features, is easy to use and at
the same time, will satisfy demanding application requirements. In addi-
tion to on-board fusing to protect your motor and drive, the NRG will
accept any AC input voltage between 90 and 240 VAC at 50 or 60Hz.
With the auto-ranging power supply there are no switches to set, no set-
tings to change.
These highly efficient, near unity form factor PWM regenerative drives will
increase motor performance while reducing your energy costs. MOSFET
power in PWM drives switch at 16kHz, to provide fast circuit response and
the constant 1.05 (pure DC is 1.00) form factor throughout the entire
100:1 speed range.
The NRG-4Q will work with isolated logic signals, motion controllers, and
programmable logic controllers. It is also compatible with Minarik’s pop-
ular PCM4 signal isolator DLC600 digital controller and 200-0386A
limit switch logic board. Contact factory for connections. All dimensions in inches [millimeters]
REGENERATIVE DRIVES
n Speed range and regulation: 1% regulation over 100:1 speed range.
n User adjustable calibration pots: IR compensation, min speed, max speed, accel, decel, forward current limit, and
C
brake current limit.
n Diagnostic LEDs: LEDs for power, motoring, and regen (torque or braking).
n Stopping modes: User can decelerate (N.O.), regeneratively brake (N.O.) or coast the motor to a stop (N.O.).
n Inhibit personality switch: Choose whether you brake or coast to a stop. Order inhibit plug with 18” leads
(201-0024) to use inhibit.
n Spade terminals: Easy to use, lower cost, and able to fit in a smaller package.
n Auto-ranging power supply: Can accept 90-240VAC or an 80-340 VDC input. Connections will vary.
N R G 2 Q S e r i e s S p e c i f i c a t i o n s
Input VoltageOutput Voltage
Output Voltage Max.
Max. Output
Output Form
Models
Models Hp Rating Height (A)
(AC/DC) (VDC)
(VDC) Current
Current (ADC)
(ADC) Factor
NRG02-D240AC-2Q 90-240 0–130/0–240 2 1.05 1/20 – 1/4 or 1/10 – 1/2 2.62”
NRG-2Q Series
NRG Dimensions
Typical Applications
n Elevated Conveying
n Printing
n Exercise Equipment
n Film Processing NRG-2Q
n Winding Machinery
The NRG-2Q Series, is easy to use, and at the same time, will sat-
isfy demanding application requirements. In addition to on-board
fusing to protect your motor and drive, the NRG will accept any AC
input voltage between 90 and 240 VAC at 50 or 60Hz. With an
auto-ranging power supply there are no switches to set, no settings
to change. The NRG-2Q will also accept any DC voltage between
80 and 340 VDC (consult factory for other input voltages).
These highly efficient, near unity form factor PWM regenerative dri-
ves will increase motor performance while reducing your energy
costs. MOSFET power in PWM drives switch at 16kHz, to provide
fast circuit response and the constant 1.05 (pure DC is 1.00) form
factor throughout the entire 100:1 speed range.
All dimensions in inches [millimeters]. See table above for height “A”
The NRG-2Q will work with isolated logic signals, motion con-
trollers, and programmable logic controllers. It is also compatible
All dimensions in inches [millimeters]
with Minarik’s popular PCM4 signal isolator and DLC600 digital
controller. Contact factory for connections.
For matching DC motors, see pages 37 to 48.
n NEMA 4X enclosure: Rugged metal enclosure protects against dirt, water and corrosive agents.
C n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick contactorless reversing on-the-fly!
n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range
with the addition of a tachometer for feedback. Armature or tachometer mode is switch selectable.
n User adjustable calibration pots: IR compensation, forward torque, reverse torque, tachometer, min speed,
max speed, forward acceleration, reverse acceleration and deadband.
n Diagnostic LEDs: Power On light on front of enclosure.
n Stopping modes: User can regeneratively brake (run/brake), coast the motor (power on/off switch), or
decelerate to a stop (N.O.). User can also decelerate to min speed (N.C.).
n Screw terminal block: Easy and secure wire terminations.
n On board fusing: No need to add external fusing for protection of your drive.
R G 5 0 0 A S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Field Supply Max Output Form
Models Hp Rating
(VAC) Voltage (VDC) (VDC) Current (ADC) Factor
0-90 or 50/100/200 1/20 - 1/8 @ 90 VDC or
RG510A 115/230 3.0 1.37
0-180 (1 Amp) 1/10 - 1/4 @ 180 VDC
0-90 or 50/100/200 1/4 - 1 @ 90 VDC or
RG500A 115/230 10.0 1.37
0-180 (1 Amp) 1/2 - 2 @180 VDC
Drives operate from 50 - 60 Hz.
6.90 [175]
Typical Applications
6.30 [160]
n Conveyors
1.40 [36]
n Cranes and Hoists
n Extruders
n Indexing Tables
n Packaging Machinery
RG500A 10.20
n Feeders [259]
9.80 [249]
Slide switches allow the RG500A and RG510A drives to accept a 115 or 230
VAC input to run 90 or 180 VDC motors. A field supply is also provided for
5.50[140]
shunt-wound motors. The switch selectable tachometer feedback mode virtu-
ally guarantees constant set speed under varying load. 4.78 [121]
1.45
[37]
2.30 [56]
The RG is compatible with the PCM4 signal isolator, the DLC digital controller 0.12
[3]
and the 200-0386A limit switch logic board.
1.50 [38] 1.50 [38]
Applications with overhauling loads, rapid deceleration, basic positioning,
Three 0.88 [22] knockouts
and high duty cycle reversing and braking benefit from these versatile regen-
All dimensions in inches [millimeters]
erative drives.
For matching DC motors , see pages 37 to 48.
34 Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.com
1/20 to 2 Hp
SCR DC Regen NEMA 4X
FEATURES & BENEFITS
NEMA 4X enclosure: Rugged metal enclosure protects against dirt, water and corrosive agents.
REGENERATIVE DRIVES
n
n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless, reversing on-the-fly!
n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the
C
addition of a tachometer for feedback. Armature or tachometer mode is switch selectable.
n User adjustable calibration pots: IR compensation, forward torque, reverse torque, tachometer, min speed, max speed,
forward acceleration, reverse acceleration, deadband, forward jog, reverse jog, and dwell time (for limit switch mode).
n Diagnostic LEDs: LEDs for jog, forward, reverse, and stop.
n Stopping modes: User can regeneratively brake (stop PB), coast the motor (power off switch), or decelerate to a stop
(N.O.). User can also decelerate to min speed (N.C.).
n Cage clamp and screw terminal block: Quick, secure and easy wire terminations.
n On board fusing: No need to add external fusing for protection of your drive.
R G 5 0 0 A S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Field Supply Max Output Form
Models Hp Rating
(VAC) Voltage (VDC) (VDC) Current (ADC) Factor
0-90 or 50/100/200 1/20 - 1/8 @ 90 VDC or
RG511A 115/230 3.0 1.37
0-180 (1 Amp) 1/10 - 1/4 @180 VDC
0-90 or 50/100/200 1/4 - 1 @ 90 VDC or
RG501A 115/230 10.0 1.37
0-180 (1 Amp) 1/2 - 2 @180 VDC
Drives operate from 50 - 60 Hz.
6.30 [160]
Typical Applications
1.40
[36] n Packaging
n Conveyors
n Mixing
n Robotics
10.20 [259] n Food Processing
n Material Handling RG501A
9.80 [249]
The RG501A/RG511A are dual voltage full-featured regen drives with a field
supply in a rugged enclosure. These high performance drives maintain motor
speed with automatic motoring and braking torque, while allowing high-duty
cycle reversing and braking.
n NEMA 1 enclosure: Metal enclosure for indoor use protects against dirt, dust and bodily contact.
C n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing-on-the-fly!
n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition
of a tachometer for feedback. Armature or tachometer feedback mode is switch selectable.
n User adjustable calibration pots: IR compensation, min speed, max speed, forward and reverse torque, forward and reverse
acceleration, and tachometer.
n Diagnostic LEDs: Power On light on front of enclosure. LEDs inside cover for power, forward and reverse direction, and forward
and reverse current limit.
n Stopping modes: User can regeneratively brake (run/brake switch), coast the motor to a stop (power on/off switch) or
decelerate to zero via internal jumper.
C 1 R G D S e r i e s S p e c i f i c a t i o n s
C1RGD Series
C1RGD Dimensions
n Conveyors
n Positioners
n Stretch Machinery
n Web Tensioning
C1RGD03-D230AC n Cranes and Hoists
8.00 [203]
n Winders
Minarik’s C1RGD Series is our low-cost solution for NEMA 1 reversing and
regenerative applications. The dual AC input voltage C1RGD not only brakes
and reverses brush motors on the fly, but also has more features than any other
regenerative drive we have manufactured before.
The C1RGD has the following operators conveniently mounted to the front
panel: power on/off switch, run/brake switch, forward/reverse switch and
speed potentiometer. 3.46 [88]
2.75 [70]
Calibrating the C1RGD is easy with the on-board trimmer pots. The deadband
setting is automatically compensated for whether 50 or 60Hz power is used.
Some additional options are the PCM4 to add isolation, the DLC600 for dig- 1.72 [44]
2.50 [64]
ital control, or the 200-0386A for limit switch control.
All dimensions in inches [millimeters]
If the application demands high performance in a NEMA 1 enclosure, the For matching DC motors, see pages 37 to 48.
C1RGD is the answer.
Direct current motors are machines which produce shaft speed and torque by converting electrical power into rotating power.
The speed of the motor is determined by the supply voltage and the torque is produced as a result of the current interaction with
DC MOTORS
a magnetic field. The magnetic field can be produced with either electro-magnets or permanent magnets.
There are many DC motors that utilize variations of both styles. “Commutation” constantly changes the position of the rotor field
in relation to the stator field to maintain the maximum amount of available force or torque that the motor can produce. To
improve performance and reduce size, replace the wound field with permanent magnets. Another key advantage to the perma-
D
nent magnet style, which has a constant magnetic field, is the linear relationship between speed and torque.
Minarik offers a wide variety of drives to properly control these machines, as well as motors to solve any motion control need.
Once you have selected a motor based on your performance needs located on pages 38-40, match the compatibility of your
motor with your Minarik drive on pages 41-44.
Select the motor which best matches your performance needs. Then check
the compatibility of that motor with your Minarik drive on page 41.
DC MOTORS
FEATURES & BENEFITS
Motor Part Motor Power Shaft Speed Cont. Torque Speed Reduction Terminal Voltage Rated Current
Number [Hp] [RPM] [in-lbs] [ratio:1] [VDC] (cont.) [Amps]
510-09-001 1/40 4 100 450 90* 0.46
510-09-009 1/20 5 353 336 90* 0.54
507-01-105 1/20 9 280 208 90* 0.50
510-09-002 1/20 10 100 180 90* 0.54
510-18-002 1/20 10 100 180 180** 0.31
510-09-011 1/20 18 150 103 90* 0.54
507-01-132 1/20 25 100 71.7 90* 0.55
510-09-014 1/20 34 82 52 90* 0.54
507-01-131 1/20 49 55 36.7 90* 0.60
510-09-016 1/20 51 55 35 90* 0.54
507-01-130 1/20 71 40 25.2 90* 0.60
510-09-019 1/20 109 27 16 90* 0.54
507-01-129 1/20 139 20 12.9 90* 0.60
507-01-128 1/20 185 15 9.7 90* 0.60
507-01-127 1/20 359 8 5 90* 0.60
510-09-003 1/17 20 100 90 90* 0.54
510-18-003 1/17 20 100 90 180** 0.31
510-09-004 1/17 30 100 60 90* 0.80
510-09-005 1/17 60 56 30 90* 0.80
510-09-006 1/17 100 36 18 90* 0.80
510-09-007 1/17 150 24 12 90** 0.80
510-18-007 1/17 150 24 12 180** 0.36
510-09-008 1/17 300 10 6 90* 0.80
510-18-008 1/17 300 10 6 180** 0.36
510-09-021 1/8 7 330 336 90* 0.70
510-18-021 1/8 7 330 336 180** 0.35
510-09-022 1/8 14 341 180 90* 1.00
507-01-110 1/8 24 273 81.8 90* 1.10
507-01-109 1/8 30 230 60.2 90* 1.25
510-09-013 1/8 31 220 58 90* 1.30
510-09-015 1/8 51 130 35 90* 1.30
510-09-017 1/8 61 113 29 90* 1.30
507-01-108 1/8 64 112 28.1 90* 1.25
510-09-018 1/8 94 77 19 90* 1.30
510-18-018 1/8 94 77 19 180** 0.66
507-01-107 1/8 95 76 19.1 90* 1.25
510-09-020 1/8 167 43 11 90* 1.30
507-01-106 1/8 170 42 10.6 90* 2.7
510-09-033 1/4 8 1087 212 90* 2.7
510-09-035 1/4 18 750 95 90* 2.7
510-18-023 1/4 21 371 124 180** 0.55
510-09-025 1/4 42 280 58 90* 2.30
510-18-025 1/4 42 280 58 180** 1.20
510-09-037 1/4 60 238 29 90* 2.7
510-18-027 1/4 62 220 43 180** 1.20
510-09-038 1/4 92 160 19 90* 2.7
510-09-029 1/4 125 100 23 90* 2.00
510-09-031 1/4 250 45 10 90* 2.00
510-09-032 1/4 500 25 5 90* 2.00
510-09-041 1/2 60 822 53 90* 5.0
510-09-043 1/2 135 476 29 90* 5.0
510-09-045 1/2 135 210 13 90* 5.0
*Motors windings rated for 130 VDC.
**Motor windings rated for 240 VDC.
Optional conduit box and gearmotor
mounting bracket shown on page 95.
Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.com
39
Right Angle DC Gearmotors
DC MOTORS
504-36-041B
504-36-042B
504-36-043B
506-07-027
506-07-028
506-07-029
506-07-038
506-06-131
506-07-040
506-37-029
506-36-038
506-37-035
506-36-039
506-36-131
506-36-140
Motor
Minarik
MOTORS/DRIVES TABLES
Drives
C1RGD03-D 240AC X X X X X X
C1RGD10-D240AC X X X X X X X X X E
C1XP03-115AC-A X
C4XL3025A X X X X
C4XL3200A X X X X X X X X X X X X X X
M1 X X X X H H
M2 X X X X H H
MC10 X X X X X X X X X X X X X X
MC10-R X X X X X X X X X X X X X X
MC10-PCM X X X X X X X X X X X X X X
MM03115AC-PCM
MM10-115AC-PCM X X X X H H
MM03-230AC-PCM X X
MM10-230AC-PCM X X X X X X X X
MM21151C X
MM21251C X
MM23001C X X X X H H X X X X X X H H
MM23002D X X X X H H X X X X X X H H
MM23102D X X X X H H X X X X X X H H
MM23402D X X X X X X X X X X X X X X
MM23101C X X X X X X X X X X H H
MM23201C X X X X X X X X X X X H H
MM23401C X X X X X X X X X X X X X X
MM301U X X X X X X X X X X X X X X
MM501U X X X X X X
MMRG30U X X X X H H
MMRG40U X X X X X X H H
MMRGD03-D230AC X X X X X X
MMRGD10-D230AC X X X X X X X X X X
MMXL05-D240AC X X X X X X X X X X X X
MMXL10-D240AC H H X X X X H
NRG02-D240AC X X X
NRG02-D240AC-2Q X X X
NRG05-D240-2Q X X X X X X X X X X X X
NRG05-D240AC-4Q X X X X X X X X X X X X
NRG10-115AC-2Q X X X X X X
NRG10-115AC-4Q X X X X X X
PCM21000A X X X X H H
PCM23001A X X X X X X X X X X X X X X
PCMXP05-115AC X X X X
PCMXP10-115AC X X X X
RG500A X X X X X X X X X X X X
RG500UA X X X X H H X X X X X X H H
RG60U, RG60U-T X X X X H H X X X X X X X X
RGT300U X X X X H H
RGT400U X X X X X X X H
XL3025A X
XL3050A X X X X X X X X
XL3200A X X X X H H X X X X X X X X
XL3300A X X X X X X X X X X X X X X
XP05-115AC X X X X
XP10-115AC
XP32-12/24DC X
XP03-115AC-SL X
X = Standard model H = Must be used with a heatsink S = Special configuration of a standard model (call for part #).
507-02-002
507-02-003
507-02-126
511-09-056
511-09-057
511-09-058
511-18-057
511-18-059
511-09-061
511-09-063
511-09-064
511-09-065
511-09-047
511-09-048
511-09-049
507-02-128
507-02-135
507-02-136
507-02-138
507-02-139
507-02-140
511-18-051
511-18-054
511-09-060
Motor
MOTORS/DRIVES TABLES
Minarik Drives
C1RGD03-D 240AC X X X X X X X X X X X X X X X X X X
C1RGD10-D 230AC X X X X X X X X X X X
E C1XP01-115AC-A
C1XP03-115AC-A
X X X X X X X X X
X X X X X X X X X X X
C4XL3025 X X X X X X X X X X X X X X X
C4XL3200A X X X X
M1 X X X X X X X X X X X X X X X X X
M2 X X X X X X X X X X X X X X X X X
MC10 X X X X X X X X X X X
MC10-R X X X X X X X X X X X
MC10-PCM X X X X X X X X X X X
MM03-115AC-PCM X X X X X X X X X X X X X X X X
MM10-115AC-PCM X X X X X X X X X X X
MM03-230AC-PCM X X X X
MM10-230AC-PCM
MM21111A X X X X X X X X X X X X X X X X
MM21151C X X X X X X X X X X X X X X X X X X X X
MM21211A X X X X X X X X X X X X X X X X
MM21251C X X X X X X X X X X X X X X X X X X X X
MM23001C X X X X X X X X X X X
MM23002D X X X X X X X X X X
MM23012D X X X X X X X X X X X X X X X X X X
MM23112D X X X X X X X X X X X X X X X X X X
MM23212D X X X X X X X X X X X X X X X X X X
MM23412D X X X X X X X X X X X X X X X X X X
MM23102D X X X X X X X X X X X X X
MM23402D X X X X X X X X X X X
MM23011C X X X X X X X X X X X X X X X X X X
MM23101C X X X X X X X X X X X
MM23201C X X X X X X X X X X X
MM23401C X X X X X X X X X X X
MM23411C X X X X X X X X X X X X X X X X X X
MM301U X X X X
MM311U X X X X X X X X X X X X X X X X X X
MMRG30U X X X X X X X X X X X
MMRG31U X X X X X X X X X X X X X X X X
MMRGD03-D230AC X X X X X X X X X X X X X X X X X
MMRGD10-D230AC X X X X X X X X X X X
MMXL02-D240AC X X X X X X X X X X X X X X X X X X
MMXL05-D240AC X X X X
NRG02-D240AC-2Q X X X X X X X X X X X X X X X X X X X X X X
NRG02-D240AC-4Q X X X X X X X X X X X X X X X X X X X X X X
NRG05-D240AC-2Q
NRG05-D240AC-4Q X X X X X X X X X X X
NRG10-115AC-2Q X X X X
NRG10-115AC-4Q X X X X
PCM21000A X X X X
PCM21010A X X X X X X X X X X X X X X X X
PCM23001A X X X X X X X X X X X
PCM23401A X X X X X X X X X X X
PCM23411A X X X X X X X X X X X X X X X X X X X X X X
PCMXP02-115AC X X X X X X X X X X X X X X X X
PCMXP05-115AC X X X X
RG500A X X X X
RG500UA X X X X
RG501A X X X X
RG510A X X X X X X X X X X X X X X X X X X
RG510UA X X X X X X X X X X X X X X X X X X
RG511A X X X X X X X X X X X X X X X X X X
RG60U, RG60U-T X X X X X X X X X X X
RGT300U X X X X
RGT310U X X X X X X X X X X X X X X X X
XL3025A X X X X X X X X X X X X X X X X X X X X X X
XL3050A X X X X X X X X X X X
XL3200A X X X X
XL3300A X X X X
XP02-115AC X X X X X X X X X X X X X X X X
XP02-115AC-Q X X X X X X X X X X X X X X X X X X X X
XP05-115AC X X X X
XP03-115AC-SL X X X X X X X X X X X X X X X X X X X X
X = Standard model
Voltage DC 90 - 130
RATED HP 1/40 1/20 1/17 1/8
510-09-001
510-09-018
510-09-020
510-09-021
510-09-022
510-09-004
510-09-005
510-09-006
510-09-007
510-09-008
507-01-106
507-01-108
507-01-109
507-01-110
510-09-013
510-09-015
510-09-017
507-01-105
507-01-127
507-01-128
507-01-129
507-01-130
507-01-131
507-01-132
510-09-002
510-09-009
510-09-011
510-09-014
510-09-016
510-09-019
510-09-003
507-01-107
Motor
Minarik
MOTORS/DRIVES TABLES
Drives
C1RGD03-D 240AC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
C1RGD10-D 230AC X X X X X X X X X X X X
C1XP01-115AC-A
C1XP03-115AC-A
X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X
E
C4XL3025 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
C4XL3200A
M1, M2 X X X X X X X X X X X X
MC10, MC10-R X X X X X X X X X X X X
MC10-PCM X X X X X X X X X X X X
MM03-115AC-PCM X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM10-115AC-PCM X X X X X X X X X X X X
MM03-230AC-PCM
MM10-230AC-PCM
MM21111A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM21151C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM21211A X X X XX X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM21251C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM23001C X X X X X X X X X X X X
MM23002D X X X X X X X X X X X X
MM23012D X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM23112D X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM23212D X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM23412D X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM23102D X X X X X X X X X X X X
MM23402D X X X X X X X X X X X X
MM23011C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM23101C X X X X X X X X X X X X
MM23201C X X X X X X X X X X X X
MM23401C X X X X X X X X X X X X
MM23411C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MM301U
MM311U X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MMRG30U X X X X X X X X X X X X
MMRG31U X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MMRGD03-D230AC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MMRGD10-D230AC X X X X X X X X X X X X
MMXL02-D240AC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
MMXL05-D240AC
NRG02-D240AC-2Q X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
NRG02-D240AC-4Q X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
NRG05-D240AC-2Q X X X X X X X X X X X X
NRG05-D240AC-4Q X X X X X X X X X X X X
NRG10-115AC-2Q
NRG10-115AC-4Q
PCM21000A
PCM21010A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PCM23001A X X X X X X X X X X X X
PCM23401A X X X X X X X X X X X X
PCM23411A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PCMXP02-115AC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PCMXP05-115AC
RG500A
RG500UA
RG501A
RG510A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
RG510A
RG510UA X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
RG511A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
RG60U, RG60U-T X X X X X X X X X X X X
RGT300U
RGT310U X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
XL3025A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
XL3050A X X X X X X X X X X X X
XL3200A
XL3300A
XP02-115AC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
XP02-115AC-Q X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
XP05-115AC
XP01-115AC-SL X
XP03-115AC-SL X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X = Standard Model
510-09-024
510-18-018
510-18-020
510-18-023
510-18-025
510-18-027
510-18-029
510-18-032
510-09-025
510-09-029
510-09-031
510-09-032
510-09-033
510-09-034
510-09-035
510-09-037
510-09-038
510-18-002
510-18-003
510-18-007
510-18-008
510-18-015
510-18-030
Motor
Minarik
Drives
MOTORS/DRIVES TABLES
C1RGD03-D 240AC X X X X X X X X X X X X X
C1RGD10-D 230AC X X X X X X X X X X X X X X X X
C1XP01-115AC-A
E C1XP03-115AC-A
C4XL3025
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X X X X X X X X
C4XL3200A X X X X X X X X X X X X X X X X
MC10 X X X X X X X X X X X X X X X X
MC10-R, MC10-PCM X X X X X X X X X X X X X X X X
M1, M2 X X X X X X X X X X
MM03-115AC-PCM
MM10-115AC-PCM X X X X X X X X X X
MM03-230AC-PCM X X X X X X X X X
MM10-230AC-PCM X X X X X X
MM21111A
MM21151C X X X X X X X X X X
MM21211A X X
MM21251C X X X X X X X X X X
MM23001C X X X X X X X X X X X X X X X X
MM23002D X X X X X X X X X X X X X X X X
MM23012D X X X X X X X X X
MM23112D X X X X X X X X X
MM23212D X X X X X X X X X
MM23412D X X X X X X X X X
MM23102D X X X X X X X X X X X X X X X X
MM23402D X X X X X X X X X X X X X X X X
MM23011C X X X X X X X X X
MM23101C X X X X X X X X X X X X X X X X
MM23201C X X X X X X X X X X X X X X X X
MM23401C X X X X X X X X X X X X X X X X
MM23411C X X X X X X X X X
MM301U X X X X X X X X X X
MM311U X X X X X X X X X
MMRG30U X X X X X X X X X X
MMRG31U
MMRGD03-D230AC X X X X X X X X X
MMRGD10-D230AC X X X X X X X X X X
MMXL02-D240AC X X X X X X X X X
MMXL05-D240AC X X X X X X X X X X
NRG02-D240AC-2Q X X X X X X X X X X X X X X X X X X X
NRG02-D240AC-4Q X X X X X X X X X X X X X X X X X X X
NRG05-D240AC-2Q X X X X X X X X X X X X X X X X
NRG05-D240AC-4Q X X X X X X X X X X X X X X X X
NRG10-115AC-2Q X X X X X X X X X X
NRG10-115AC-4Q X X X X X X X X X X
PCM21000A X X X X X X X X X X
PCM21010A
PCM23001A X X X X X X X X X X X X X X X X
PCM23401A X X X X X X X X X X X X X X X X
PCM23411A X X X X X X X X X
PCMXP02-115AC
PCMXP05-115AC X X X X X X X X X
RG500A X X X X X X X X X
RG500UA X X X X X X X X X
RG501A X X X X X X X X X
RG510A X X X X X X X X X
RG510UA, RG511A
RG510A
RG60U, RG60U-T X X X X X X X X X X X X X X X X
RGT300U X X X X X X X X X X
RGT310U
XL3025A X X X X X X X X X X X X X X X X X X X
XL3050A X X X X X X X X X X X X X X X X
XL3200A X X X X X X X X X X
XL3300A X X X X X X X X X X
XP02-115AC X X X X X X X X X X
XP02-115AC-Q X X X X X X X X X X
XP05-115AC X X X X X X X X X X
XP01-115AC-SL
XP03-115AC-SL X X X X X X X X X X
Dimensions
DIMENSIONAL DRAWINGS
E
1/15 Hp
507-02-128, 135, 136, 138, 139, 140
1/20 Hp
507-01-105
Model A B
Number
507-01-127 7.38 6.48
507-01-128 7.38 6.48
507-01-129 7.38 6.48
507-01-130 7.38 6.48
507-01-131 7.38 6.48
507-01-132 7.38 6.48
1/20 Hp
507-01-127, 128, 129, 130, 131, 132
All dimensions in inches [millimeters]
Dimensions
DIMENSIONAL DRAWINGS
Model A
Number
507-01-106 10.4
507-01-107 10.4
507-01-108 10.4
507-01-109 10.4
507-01-110 10.4 1/8 Hp
507-01-106, 107, 108, 109, 110
Model A
Number
507-02-002 9.36
507-02-003 9.36
507-02-125 9.36 1/8 Hp
507-02-126 9.36 507-02-002, 003, 125, 126 All dimensions in inches [millimeters]
Dimensions
DIMENSIONAL DRAWINGS
E
.900
Ref
Model P X XL XH
Number Inches
CONDUIT BOX DIMENSIONS (IN.)
510-09-001 2.38 3.25 8.33 6.21
FRAME CONDUIT
510-09-002 3.00 3.25 9.28 7.16
DIA. BOX P/N XW AB H L
510-18-002 3.11 3.25 9.30 7.18
2.38 221-0997 2.50 3.00 1.80 2.14
510-09-003 3.00 3.25 9.28 7.16
3.00 221-0993 2.63 3.47 1.90 3.13
510-18-003 3.11 3.25 9.30 7.18
3.11 221-0993 2.63 3.47 1.90 3.13 510-09-004 3.11 2.68 8.74 6.62
510-09-005 3.11 2.68 8.74 6.62
510-09-006 3.11 2.68 8.74 6.62
510-09-007 3.11 2.40 8.46 6.34
510-18-007 3.11 2.40 8.46 6.34
510-09-008 3.11 2.40 8.46 6.34
510-18-008 3.11 2.40 8.46 6.34
Model P X XL XH
Number Inches
510-09-009 3.00 3.45 10.07 8.26
510-09-011 3.00 3.54 10.07 8.26
510-09-013 3.11 3.23 11.54 9.73
510-09-014 3.00 3.54 10.07 8.26
CONDUIT BOX DIMENSIONS (IN.)
510-09-015 3.11 3.23 11.54 9.73
FRAME CONDUIT
DIA. BOX P/N AF XW H L 510-09-016 3.00 3.54 10.07 8.26
3.00 221-0993 6.26 2.63 1.90 3.13 510-09-017 3.11 3.23 11.54 9.73
3.11 221-0993 6.26 2.63 1.90 3.13 510-09-018 3.11 3.23 11.54 9.73
510-18-018 3.11 3.23 11.54 9.73
510-09-019 3.11 3.54 10.07 9.73
510-09-018 3.11 3.23 11.54 9.73
Dimensions
DIMENSIONAL DRAWINGS
Model XL XH
Number Inches
E 510-09-021
510-18-021
11.31
11.31
9.31
9.31
510-09-022 11.31 9.31
510-18-023 13.31 11.31
510-09-025 13.31 11.31
510-18-025 13.31 11.31
510-18-027 13.31 11.31
510-09-029 13.31 11.31
510-09-031 13.31 11.31
510-09-032 13.31 11.31
Model XL XH
Number Inches
510-09-033 14.40 12.90
510-09-035 14.40 12.90
510-09-037 14.40 12.90
510-09-038 14.40 12.90
510-09-041 16.72 15.22
510-09-043 16.72 15.22
510-09-045 16.72 15.22
A Model Dim
Number dwg. P PB X XL XH
511-09-047 A 2.38 3.00 3.60 8.79 5.19
511-09-048 A 2.38 3.00 3.60 8.79 5.19
511-09-049 A 2.38 3.00 3.60 8.79 5.19
511-18-051 B 3.38 4.00 4.50 9.64 5.14
511-18-054 B 3.38 4.00 4.50 9.64 5.14
511-09-056 B 3.38 4.00 4.50 10.64 6.14
511-09-057 B 3.38 4.00 4.50 10.64 6.14
511-18-057 B 3.38 4.00 4.50 10.64 6.14
n Adjustable 4 to 16kHz switching frequency: Quiet motor operation or reduced electrical noise.
n Quick disconnect terminal block: Allows for quick and easy terminations and changes.
n Torque "foldback": Allows up to 200% torque to overcome intermittent peak loads.
n Additional features: Auto or manual restart after low input voltage fault (jumper selectable), line fusing, enable and direction
inputs.
VFD05-PCM Series
Typical Applications
n Conveyors
n Material Handling VFD05-D230AC-PCM Dimensions
n Packaging Machinery
n Sorting Machinery
n Door and Gate Openers
VFD05-D230AC-PCM
n Food Packaging Machinery
The Volts/Hertz, PWM, VFD05-D230AC-PCM has all the features of the original
VFD series with several additional enhancements. They include an isolated front
end, minimum speed adjustment potentiometer (pot), output voltage doubling,
DC injection braking, and automatic or manual restart when power is restored.
The VFD-PCM series accepts reference signals that are 0-5V, 0-10V or 4-20mA
without an additional isolation card. The DC injection braking feature comes with
two additional calibration potentiometers (Braking Current and Braking Time) for
easy set up.
The dual voltage VFD-PCM inverters have a “doubling” jumper that can be set
to output 230VAC to the motor when only 115VAC is available. Another jumper
selectable option is for automatic or manual restarting.
VFDA4X04-PCM Series
Typical Applications
n Conveyors
VFDA4X04-D230AC -PCM Dimensions n Material Handling
n Packaging Machinery
n Sorting Machinery
n Food Packaging Machinery VFDA4X04-D230AC-PCM
n Pumps and Mixers
The VFD-PCM series accepts reference signals that are 0-5V, 0-10V or 4-20mA
without an additional isolation card. The DC injection braking feature comes
with two additional calibration potentiometers (Braking Current and Braking
Time) for easy set up.
The dual voltage VFD-PCM series has a "doubling" jumper that can be set to out-
put 230VAC to the motor when only 115VAC is available. Another jumper selec-
table option is for choosing automatic or manual restarting.
n Adjustable 4 to 16kHz switching frequency: Quiet motor operation or reduced electrical noise.
n Quick disconnect terminal block: Allows for quick and easy terminations and changes.
n Torque "foldback": Allows up to 200% torque to overcome intermittent peak loads.
n Additional features: Auto or manual restart after low input voltage fault (jumper selectable), line fusing, enable and
direction inputs.
Input Voltage Output Max Output
±10%, 1 phase Output Voltage Hp Rating Enclosure Type
Model Number Current (A) Frequency
50/60 Hz
VFDP4X04-PCM Series
Typical Applications
The Volts/Hertz, PWM, VFDP4X04-D230AC-PCM has all the features of the original
VFD series with several additional enhancements. They include a lightweight, plastic
NEMA 4X enclosure, an isolated front end, minimum speed adjustment potentiome-
ter (pot), output voltage doubling, DC injection braking, and automatic or manual
restart when power is restored.
The dual voltage VFDP4X04-D230AC-PCM has a "doubling" jumper that can be set
to output 230VAC to the motor when only 115VAC is available. Another jumper
selectable option is for choosing automatic or manual restarting.
The features, flexibility and compact size of the VFDP4X04-D230AC-PCM make it the
ideal choice for AC motor applications under 1 horsepower where the drive will be
mounted in adverse surroundings.
For matching AC motors, see pages 61 to 66.
V F D S e r i e s S p e c i f i c a t i o n s
VFD01- VFD01- VFD02- VFD02- VFD02- VFD04- VFD04- VFD04-
230AC D230AC 115AC 230AC D230AC 115VAC 230AC D230AC
Input Voltage 115 or 115 or 115 or
230VAC 115VAC 230VAC 115VAC 230VAC
±10%, 1-phase 230 VAC 230 VAC 230 VAC
Nominal Output Voltage 0 - 230V 0 - 230V 0 - 115V 0 - 230V 0 - 230V 0 - 115V 0 - 230V 0 - 230V
Maximum Continuous
Output Current 1.2A rms 1.2A rms 2.4A rms 2.4A rms 2.4A rms 4.0A rms 4.0A rms 4.0A rms
VFD Series
Typical Applications
TB501
The Volts/Hertz VFD Series has several models in the 1/4 - 1 hp range that
E2 E1 S1 S2 S3 D
DECEL BOOST
TQ
3.70
3.70 [94]
ACCEL
TQ LIMIT
[94] 2.72 FAULT accepts 115 VAC and 230 VAC power. The cost-conscious and compact
J503
MAX
2.72 [69]
[69]
J501 JMP501
0.97 IC502
POWER
AC AC -
chassis design of the VFD Series maintains the industry standard for mount-
[25]
0.97 [25]
C510 L2
ing hole location and the coded LEDs make it easy to visually determine the
J502
L1
1.00
1.00 [25]
[25]
The unique torque “foldback” feature protects your motor and equipment.
The VFD Series will allow 200% torque for a period of time (to overcome
U Y W 4.40
intermittent peak loads), then it acts to reduce the output current (or torque)
4.40 [112]
[112]
TB501
to a preset, safe value which has been set by the TQ Limit trimmer pot. This
E2 E1 S1 S2 S3 D
DECEL BOOST
TQ
ACCEL
TQ LIMIT 3.00
3.00 [72]
FAULT
[72]
results in eliminating potential equipment damage by a continuous 200%
J503
MAX
J501 JMP501
POWER
AC AC -
0.7
IC502
[18]
J502
0.7 [18]
L1
0.13 [3]
0.13 [3] 6.30
6.30 [160]
[160] adjustable carrier frequency of 4-16 kHz, an output frequency range of 0-
3.68 [93.5] 6.90 [175]
120 Hz, and an adjustable torque boost for start up. Enable and Direction
6.90 [175]
3.68 [93.5]
ALL DIMENSIONS IN INCHES [MILLIMETERS]
VFD04-115AC, VFD04-230AC, VFD04-D230AC terminals are included for easy start/stop and direction control.
All dimensions in inches [millimeters]
With its compact size, standard features, and application flexibility, the VFD
For matching AC motors, see pages 61 to 66. Series is an excellent choice for most 1 hp and under AC applications.
n User adjustable calibration pots: Minimum speed, maximum speed, current limit, acceleration/deceleration, slip
compensation and torque boost.
n Diagnostic LEDs: Forward, reverse, fault, over current limit trip, current limit, and power.
F n Stopping modes: Use DC injection braking (N.O.), or coast the motor to a stop (N.C.).
n Quick connect terminal block: Quick and easy wire terminations.
n Carrier frequency: 11 or 16.5kHz selectable carrier frequency for silent motor operation.
n Optional isolation: The HCPL isolation (-PCM option) isolates all inputs and outputs.
M A C S e r i e s S p e c i f i c a t i o n s
Input Voltage Output Voltage
Models (VAC) HP Rating Output Current (A)
(VAC)
115 115/230 1/15-1/4* @ 115VAC or 2.5 cont.
MAC05-D240AC (-PCM) 230 230 1/6-1/2 @ 230VAC 5 peak
MAC Series
Typical Applications
n Conveyors MAC Dimensions
n Pumps
n Hoists & Cranes
n Packaging Machinery
MAC05-D240AC n Industrial and
Commercial Machinery
The MAC Series controls most 1Hp or smaller, 115 or 230 VAC three
phase AC induction motors, as well as some types of single phase AC
motors. The MAC drive is capable of a 100:1 speed range, which
means the system speed range will be motor dependent. It will operate
with constant torque from 0 to 60 Hz and constant Hp 60-400 Hz. The
MAC Series also features solid-state reversing, adjustable acceleration
and deceleration, slip compensation, adjustable current limit, and I2T
class 10 current trip to protect the motor, control, and machine. The
enable circuit can also be used to interface with the motor’s thermal
overload for further protection.
Minarik has included even more features to help improve the perfor-
mance of the AC motor including torque boost during acceleration,
adjustable slip compensation, and adjustable minimum and maximum
speeds. Up to 8 motors can be controlled by a single MAC drive. All of
this is accomplished in a compact 4.98” x 5.38” footprint. For AC
induction motors and many single phase motor applications, consider
the MAC Series as the first solution. For matching AC motors, see pages 61 to 66.
n Isolation: Inputs and outputs are isolated and allow any speed reference signal to be accepted.
n Programmable: Programmed via the front keypad, hand-held EPM programmer, or PC using the Techlink software available
on our website www.minarikdrives.com
n Reversing: Solid-state devices make reversing as simple as closing a contact.
ACM100 Series
Typical Applications
n Machine Tools
n Conveyors
n Pumps
n Packaging Machinery
n Industrial Washing ACM100 Series
Machines
n EPM programmer: Optional hand-held programmer allows you to save thirty (30) programs and download within seconds
to the EPM module which plugs into the drive.
n Default settings: Drives ship with default settings requiring only a few inputs to be off and running.
n For use with 3-phase motors
The ACM100 Series variable frequency, sub-micro, V/Hz drive is a programmable easy to use drive in an IP20 enclosure. It
has a 3-digit seven segment display for programming, drive status, and diagnostics. The ACM100 Series has nine isolated
inputs and outputs including stop/run, 0-10 VDC input, 4-20mA input, 10 VDC supply for speed pot, DC supply for digital
inputs, speed pot common, open collector output, and three programmable inputs.
In addition, the ACM100 Series has several options that include: din rail mount capability, a 1000 Hz output frequency option
for very high speed applications, through-hole mounting capability that puts the heat sink outside the drive enclosure for bet-
ter thermal management, and dynamic braking resistor modules for applications that require quick stops. The ACM100 Series
is your best choice when drive control is done from remote locations by process control ( analog references or 0-10 or 4-20mA
or simple start/stop.
n Braking: DC injection braking is standard with a dynamic braking option available when faster repetitive stops are
needed.
Din rail mounting: An optional din rail mount is available.
F n
n Carrier frequency: Adjustable from 4 to 10kHz to help reduce the audible noise from the motor.
n Automatic restart: Can be programmed to automatically restart upon application of power.
n Skip frequencies: Two skip frequencies are available to lock out critical frequencies that cause mechanical
resonance in the system.
n 48 programmable parameters that include:
• Four or more ways to start and stop the motor • Two adjustable acceleration & deceleration times (.1 to 3600 seconds)
• DC injection braking time and voltage • Maximum (999Hz) and minimum (0Hz) frequency
• Current limit and motor overload • Fixed and adjustable acceleration boost
• Slip compensation • Seven pre-set speeds
• and many more!
AC200 Series
Typical Applications
n Machine Tools
n Conveyors
n Pumps
n Packaging Machinery
n Industrial Washing
AC200 Series Machines
n EPM programmer: Optional hand-held programmer allows you to save 30 programs and download within seconds to
the EPM module which plugs into the drive.
n For use with 3-phase motors
The AC200 Series of sub-micro drives are a compact, low-cost solution for AC motor control. The AC200 contains exten-
sive I/O and full programming menu typically found in more expensive drives. This series has a 3-digit seven segment dis-
play for programming, drive status, and diagnostics. The AC200 has eighteen isolated inputs and outputs including start,
stop, 0-10VDC input, 4-20 mA input, 10VDC supply for external potentiometer, 12 VDC supply for an external relay, two
open collector outputs, two analog outputs, three programmable inputs, and RS485 (RXA, RXB).
In addition, the AC200 Series has several options that include: din rail mount capability, a 1000 Hz output frequency option
for very high speed applications, through-hole mounting capability that puts the heat sink outside the drive enclosure for
better thermal management, and dynamic braking resistor modules for applications that require quick stops. The AC200
Series is a great choice when drive control is done from remote locations by process control (analog references of 0-10
VDC or 4-20mA) or serial communications.
D
AC DRIVES & MOTORS
F
H
n Programmable: Can be programmed using the front keypad, remote keypad, Modbus, or through your PC using the
Techlink software available on our website www.minarikdrives.com
n Reversing: Solid-state devices make reversing as simple as closing a contact.
n Display: 16 character backlit LCD display for programming, status, and diagnostics.
The AC300 and AC400 have over 55 programmable parameters that include: 4 or more ways to start and stop the
motor, forward and/or reverse rotation, two adjustable acceleration and deceleration times (0.1 to 3600 seconds), DC
injection braking time and voltage, maximum (120 Hz) and minimum frequency (0 Hz), current limit, motor overload,
fixed and acceleration boost, slip compensation, 4 preset speeds, skip frequencies, and many more. These units can be
programmed using the eight button keypad on the front of the drive enclosure, a remote keypad, a “point and click”
Windows software (Techlink) that runs on a PC and works through the RS485, or with Modbus. The drives are shipped
with default settings which shorten the time for setup requiring only a few adjustments in the program before the appli-
cation can be off and running.
OPTIONS: In addition to the many standard features these units have they also have an optional dynamic brake card
and resistor for those applications requiring quick repetitive stops, a second Form C auxiliary relay in an option card, and
a rugged NEMA 4 keypad mounting kit.
The AC300 and AC400 Series are full-featured, rugged, and compact micro drives priced to fit your budget. Choose the
AC300 or AC400 for your next AC, V/Hz drive application.
A C 3 0 0 & A C 4 0 0 S e r i e s R a t i n g s & D i m e n s i o n s
Input Output NEMA1 H x W x D NEMA 4 & 12 NEMA 4X H x W x D
Hp Amps Model (inches) Model Model (inches)
Voltage Phase
AC DRIVES & MOTORS
1/4 AC(*)31S-0.2
240/120 1Ø 1.4 AC(*)21S-0.2 7.50 x 4.70 x 3.33 AC351S-0.2 7.88 x 6.12 x 3.63
(.20kW)
240/120 1Ø 2.2 AC(*)21S-0.4 7.50 x 6.12 x 3.63 AC(*)31S-0.4 AC351S-0.4 7.88 x 7.86 x 3.75
1/2
240 1Ø 2.2 AC(*)22S-0.4 7.50 x 4.70 x 3.63 AC(*)32S-0.4
F (.4kW)
240/200 3Ø 2.2/2.5 AC(*)22T-0.4 7.50 x 4.70 x 3.63 AC(*)32T-0.4
AC352S-0.4
AC352T-0.4
7.88 x 6.12 x 4.35
7.88 x 6.12 x 4.35
240/120 1Ø 4.0 AC(*)21S-0.75 7.50 x 6.12 x 4.22 AC(*)31S-0.75 AC351S-0.75 7.88 x 7.86 x 4.90
240 1Ø 4.0 AC(*)22S-0.75 7.50 x 4.70 x 4.33 AC(*)32S-0.75 AC352S-0.75 7.88 x 6.12 x 4.35
1
240/200 3Ø 4.0/4.6 AC(*)22T-0.75 7.50 x 4.70 x 4.33 AC(*)32T-0.75 AC352T-0.75 7.88 x 6.12 x 4.35
(.75kW)
480/400 3Ø 2.0/2.3 AC(*)24T-0.75 7.50 x 4.70 x 3.63 AC(*)34T-0.75 AC354T-0.75 7.88 x 6.12 x 4.35
590 3Ø 1.6 AC(*)25T-0.75 7.50 x 4.70 x 3.63 AC(*)35T-0.75 AC355T-0.75 7.88 x 6.12 x 4.35
240/120 1Ø 5.2 AC(*)21S-1.1 7.50 x 6.12 x 4.22 AC(*)31S-1.1 AC351S-1.1 7.88 x 7.86 x 4.90
1.5
240 1Ø 5.2 AC(*)22S-1.1 7.50 x 6.12 x 4.22 AC(*)32S-1.1 AC352S-1.1 7.88 x 7.86 x 4.90
(1.1kW)
240/200 3Ø 5.2/6.0 AC(*)22T-1.1 7.50 x 4.70 x 4.33 AC(*)32T-1.1 AC352T-1.1 7.88 x 6.12 x 5.25
240 1Ø 6.8 AC(*)22S-1.5 7.50 x 6.12 x 5.12 AC(*)32S-1.5 AC352S-1.5 7.88 x 7.86 x 4.90
2 240/200 3Ø 6.8/7.8 AC(*)22T-1.5 7.50 x 6.12 x 5.12 AC(*)32T-1.5 AC352T-1.5 7.88 x 7.86 x 4.90
(1.5kW) 480/400 3Ø 3.4/3.9 AC(*)24T-1.5 7.50 x 6.12 x 4.22 AC(*)34T-1.5 AC354T-1.5 7.88 x 7.86 x 4.90
590 3Ø 2.7 AC(*)25T-1.5 7.50 x 6.12 x 4.22 AC(*)35T-1.5 AC355T-1.5 7.88 x 7.86 x 4.90
240 1Ø 9.6 AC(*)22S-2.2 7.50 x 6.12 x 5.12 AC(*)32S-2.2 AC352S-2.2 7.88 x 7.86 x 5.90
3 240/200 3Ø 9.6/11.0 AC(*)22T-2.2 7.50 x 6.12 x 5.12 AC(*)32T-2.2 AC352T-2.2 7.88 x 7.86 x 5.90
(2.2kW) 480/400 3Ø 4.8/5.5 AC(*)24T-2.2 7.50 x 6.12 x 5.12 AC(*)34T-2.2 AC354T-2.2 7.88 x 7.86 x 4.90
590 3Ø 3.9 AC(*)25T-2.2 7.50 x 6.12 x 5.12 AC(*)35T-2.2 AC355T-2.2 7.88 x 7.86 x 4.90
240/200 3Ø 15.2/17.5 AC(*)22T-3.7 7.88 x 7.86 x 5.94 AC(*)32T-3.7 AC352T-3.7 9.75 x 10.26 x 7.20
5 7.6/8.7
480/400 3Ø AC(*)24T-3.7 7.50 x 6.12 x 5.12 AC(*)34T-3.7 AC354T-3.7 7.88 x 7.86 x 5.90
(3.7kW) 6.1
590 3Ø AC(*)25T-3.7 7.50 x 7.86 x 5.94 AC(*)35T-3.7 AC355T-3.7 7.88 x 7.86 x 5.90
240/200 3Ø 22/25 AC(*)22T-5.5 9.38 x 7.86 x 6.84 AC(*)32T-5.5 AC352T-5.5 11.75 x 10.26 x 8.35
7.5
480/400 3Ø 11/12.6 AC(*)24T-5.5 9.38 x 7.86 x 6.25 AC(*)34T-5.5 AC354T-5.5 9.75 x 10.26 x 7.20
(5.5kW)
590 3Ø 9 AC(*)25T-5.5 9.38 x 7.86 x 6.25 AC(*)35T-5.5 AC355T-5.5 9.75 x 10.26 x 7.20
240/200 3Ø 28/32 AC(*)22T-7.5 11.25 x 7.86 x 6.84 AC(*)32T-7.5 AC352T-7.5 13.75 x 10.26 x 8.35
10
480/400 3Ø 14/16 AC(*)24T-7.5 9.38 x 7.86 x 6.84 AC(*)34T-7.5 AC354T-7.5 11.75 x 10.26 x 8.35
(7.5kW)
590 3Ø 11 AC(*)25T-7.5 9.38 x 7.86 x 7.40 AC(*)35T-7.5 AC355T-7.5 11.75 x 10.26 x 8.35
15 240/200 3Ø 42/48 AC(*)22T-11 12.75 x 7.86 x 6.84 AC(*)32T-11 AC352T-11 15.75 x 10.26 x 8.35
(11kW) 480/400 3Ø 21/24 AC(*)24T-11 11.25 x 7.86 x 6.84 AC(*)34T-11 AC354T-11 13.75 x 10.26 x 8.35
590 3Ø 17 AC(*)25T-11 12.75 x 7.86 x 6.84 AC(*)35T-11 AC355T-11 13.75 x 10.26 x 8.35
240/200 3Ø 54/62 AC(*)22T-15 12.75 x 10.26 x 7.74 AC(*)42T-15 ------------- 15.75 x 10.26 x 8.35
20
480/400 3Ø 27/31 AC(*)24T-15 12.75 x 7.86 x 6.84 AC(*)34T-15 AC354T-15 15.75 x 10.26 x 8.35
(15kW)
590 3Ø 22 AC(*)25T-15 12.75 x 7.86 x 7.40 AC(*)35T-15 AC355T-15 15.75 x 10.26 x 8.35
240/200 3Ø 68/78 AC(*)22T-18.5 15.75 x 10.26 x 8.35 ------------ -------------- ------ ------ -----
25
480/400 3Ø 34/39 AC(*)24T-18.5 12.75 x 10.26 x 7.74 AC(*)44T-18.5 -------------- 15.75 x 10.26 x 8.35
(18.5kW)
590 3Ø 27 AC(*)25T-18.5 12.75 x 10.26 x 7.74 AC(*)45T-18.5 -------------- 15.75 x 10.26 x 8.35
240/200 3Ø 80/92 AC(*)22T-22 15.75 x 10.26 x 8.35 -------------- -------------- ------ ------ -----
30
480/400 3Ø 40/46 AC(*)24T-22 12.75 x 10.26 x 7.74 AC(*)44T-22 -------------- 15.75 x 10.26 x 8.35
(22kW)
590 3Ø 32 AC(*)25T-22 12.75 x 10.26 x 8.25 AC(*)45T-22 -------------- 15.75 x 10.26 x 8.35
40 480/400 3Ø 52/60 AC(*)24T-30 15.75 x 10.26 x 8.35 -------------- -------------- --------------
(30kW) 590 3Ø 41 AC(*)25T-30 15.75 x 10.26 x 8.35 -------------- -------------- --------------
Add “P” suffix for remote keyboard (This option can be combined with only one (1) of the three (3) options listed below when ordering).
Add “H” suffix for an additional Form C relay board.
Add “J” suffix for a dynamic braking board (for units 5 Hp and below only). Brake resistors are purchased separately
Add “K” suffix for a dynamic braking and Form C relay board (for units above 5 Hp only). Brake resistors are purchased separately.
D e l t a - W a v e S e r i e s
Motor Motor Shaft Continuous Speed Input Rated Current Test
Part Power Speed @ FL Torque Reduction Voltage 3 ph (cont.) Frequency Frame &
Number [Hp] [RPM] [in-lbs] [ratio:1] [VAC] [Amps] [Hz] Style
506-20-001 1/15 1700 2.5 None 115 1.10 60 31 Frame TENV
506-22-001 1/15 1700 2.5 None 230 0.54 60 31 Frame TENV
506-21-004 1/15 150 25 11.5 115 0.78 60 38 Frame TENV
506-23-004 1/15 150 25 11.5 230 0.39 60 38 Frame TENV
506-21-001 1/15 140 28 12 115 1.10 60 31 Frame TENV
506-23-001 1/15 140 28 12 230 0.54 60 31 Frame TENV
506-21-005 1/15 75 52 23 115 0.78 60 38 Frame TENV
506-23-005 1/15 75 52 23 230 0.39 60 38 Frame TENV
506-21-002 1/15 57 67 30 115 1.10 60 31 Frame TENV
506-23-002 1/15 57 67 30 230 0.54 60 31 Frame TENV
506-23-006 1/15 33 110 52 230 0.39 60 38 Frame TENV
506-21-006 1/15 33 110 52 115 0.78 60 38 Frame TENV
506-21-003 1/15 28 100 60 115 1.10 60 31 Frame TENV
506-23-003 1/15 28 100 60 230 0.54 60 31 Frame TENV
506-20-002 1/6 1725 6 None 115 1.50 60 38 Frame TENV
506-22-002 1/6 1725 6 None 230 0.72 60 38 Frame TENV
506-21-007 1/6 163 60 10.6 115 1.50 60 38 Frame TENV
506-23-007 1/6 163 60 10.6 230 0.72 60 38 Frame TENV
506-21-008 1/6 60 160 29 115 1.50 60 38 Frame TENV
506-23-008 1/6 60 160 29 230 0.72 60 38 Frame TENV
506-21-009 1/6 30 324 58 115 1.50 60 38 Frame TENV
506-23-009 1/6 30 324 58 230 0.72 60 38 Frame TENV
506-24-001 1/2 1725 18 None 115/230 4.0/2.0 60 48 Frame TEFC
506-25-001 1/2 133 229 12.7 115/230 4.0/2.0 60 48 Frame TEFC
506-25-002 1/2 41 700 42 115/230 4.0/2.0 60 48 Frame TEFC
Optional conduit box and gearmotor mounting bracket shown on page 95.
Specifications
TENV • 115 or 230v • Three Phase • 1.0 Service Factor
Over- DIMENSIONS
Input F.L. F.L. hung
Model Voltage Ratio Input Output Torque Amps Load P X XL XH
Number (VAC) to 1 HP RPM (In.-Lb.) VAC (Lb.) Inches
506-21-001 115 12 1/15 140 28 1.10 180 3.07 2.14 9.16 7.96
506-21-002 115 30 1/15 57 67 1.10 171 3.07 2.43 9.16 7.96
506-21-003 115 60 1/15 28 100 1.10 155 3.07 2.43 9.16 7.96
506-23-001 230 12 1/15 140 28 0.54 180 3.07 2.14 8.87 7.67
506-23-002 230 30 1/15 57 67 0.54 171 3.07 2.43 9.16 7.96
506-23-003 230 60 1/15 28 100 0.54 155 3.07 2.43 9.16 7.96
Delta-Wave Series
Finally, there is a convenient and simple AC 3-phase motor
that can be controlled with a variable frequency drive. Dimensions
Minarik’s VFD, VFD-PCM, MAC & AC Series drives take a
single phase 115 VAC or 230 VAC input, and outputs 115
VAC or 230 VAC respectively in three phases to power these
motors. Earlier technology and costs prevented 115 VAC 3-
phase motor growth, but now Minarik offers either the 115
or the 230 VAC system packages as a powerful, efficient,
cost-effective solution to your motion control needs. P
Delta-Wave Series
Dimensions
Finally, there is a convenient and simple AC 3-phase
motor that can be controlled with a variable frequency
drive. Minarik’s VFD, VFD-PCM, MAC & AC Series drives
take a single phase 115 VAC or 230 VAC input, and out-
puts 115 VAC or 230 VAC respectively, in three phases
to power these motors. Earlier technology and costs pre-
vented 115 VAC, 3-phase motor growth, but now
Minarik offers either the 115 or the 230 VAC system
packaged as a powerful, efficient, cost effective solution
to your motion control needs.
Specifications
TEFC • Three Phase • Fractional HP • 115/230V
Over- DIMENSIONS
F.L. F.L. hung
Model Ratio Input Output Torque Amps Load XL XH
Number to 1 HP RPM (In.-Lb.) 115VAC (Lb.) Inches
Dimensions
506-25-002
506-23-006
506-23-007
506-21-001
506-21-003
506-21-004
506-21-005
506-21-006
506-21-007
506-21-008
506-21-009
506-23-001
506-23-002
506-23-003
506-23-004
506-23-005
506-23-008
506-23-009
506-21-002
506-25-001
Motor
Minarik
AC DRIVES & MOTORS
AC Drives
MAC05-D240AC X X X X X X X X X X X X X X X X X X X X
MAC05-D240AC-PCM X X X X X X X X X X X X X X X X X X X X
F AC111S-0.2
AC211S-0.2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
AC112S-0.2 X X X X X X X X X X X X X X X X X X
AC212B-0.2 X X X X X X X X X X X X X X X X X X
AC111S-0.4 X X
AC211S-0.4 X X
AC112S-0.4 X X
AC112T-0.4 X X
AC212B-0.2 X X
AC214T-0.4 X X
AC321S-0.2 X X X X X X X X X X X X X X X X X X
AC421S-0.2 X X X X X X X X X X X X X X X X X X
AC322S-0.4 X X
AC422S-0.4 X X
AC321T-0.4 X X
AC421S-0.4 X X
AC322T-0.2 X X
AC422T-0.2 X X
AC331S-0.2 X X X X X X X X X X X X X X X X X X
AC431S-0.2 X X X X X X X X X X X X X X X X X X
AC332S-0.4 X X
AC432S-0.2 X X
AC331S-0.4 X X
AC431S-0.4 X X
AC332T-0.4 X X
AC432T-0.4 X X
AC351S-0.2 X X X X X X X X X X X X X X X X X X
AC352S-0.4 X X
AC351S-0.4 X X
AC352S-0.4 X X
VFD01-230AC X X X X X X X X X
VFD01-D230AC X X X X X X X X X X X X X X X X X X
VFD02-115AC X X X X X X X X X
VFD02-230AC X X X X X X X X X
VFD-D230AC X X X X X X X X X X X X X X X X X X
VFD04-115AC X X X X X
VFD04-230AC X X X X X
VFD04-D230AC X X X X X X X X
VFD05-D230AC-PCM X X X X X
VFDA4X04-D230AC-PCM X X X X X X X X
VFDP4X04-D230AC-PCM X X X X X X X X
VFDF4X04-D230AC-PCM X X X X X X X X
X = Standard Model
BRUSHLESS DC DRIVES
magnets on the stator which in turn react with wound elec-
tromagnets on the rotor. These DC motors incorporate car- n Ability to operate several brushless drives from a
common DC bus
bon brushes which slide over and transmit electrical power
to the commutator which in turn switches power to the rotor
windings to provide smooth rotation. Benefits of this design
n No mechanical wear or conductive brush dust
from brushes
G
include a linear speed-torque performance which is easily Electronic commutation in brushless drives eradicates the
controlled, a small motor diameter, predictable torque need for brushes in the motor, and therefore all associat-
throughout a wide speed range, high starting torque, and ed maintenance. Minarik brushless drives use hall-effect
minimal wiring. sensors located within the motor to determine the rotor
Depending on the application these self commutating position for proper commutation and determination of
motors may cause electrical noise and are susceptible to which power transistors to turn ON to obtain maximum
brush and commutator maintenance or a finite life motor torque. Since commutation now becomes electri-
expectancy. Users who cannot tolerate this motor mainte- cal, only motor bearings suffer from mechanical wear.
nance have sometimes opted for AC motors which are BLDC motors run at higher speeds than PM DC motors
brushless, small, and inexpensive. However, AC systems because the frictional components of mechanical com-
have typically been limited by a narrow speed range, poor mutation do not limit their speed and higher efficiencies
torque output at low speeds, and large expensive drives. can be achieved at higher speeds. BLDC motors provide
Minarik has now introduced our AC variable frequency more reliable performance since environmental issues
MAC drive to combat these very issues and control these such as humidity or elevation do not play a part in the
AC motors in a cost effective package. now non-existent brushes, brush film, voltage drops, and
mechanical wear. If properly sized, and properly pack-
BLDC motors also address several of the pitfalls of the DC aged, your next BLDC motor could handle all your motion
Brush motor, while maintaining the advantages of perma- control needs AND last you a lifetime.
nent magnet DC motor performance. BLDC motors are
similar to permanent magnet AC synchronous motors with
a magnetic rotor and wound stator construction. BLDC Stator
wound stators can rapidly dissipate heat to the housing and Rotor
environment in contrast to PM brush motors which trap the
heat under a non-conductive air gap. This results in greater
efficiency and power density for
the BLDC design and provides
high torque-to-inertia ratios.
Rotor
Stator
Permanent Magnet
n Low voltage: Designed specifically for low voltage brushless motors (24 - 40 VDC).
n Reversing: A low voltage, dry contact switch closure on the terminal will reverse the motor “on the fly”.
n Speed regulation: 3% regulation of base speed.
n User adjustable calibration pots: Minimum and maximum speed.
n Diagnostic LEDs: LEDs for Power and Current limit.
BRUSHLESS DC DRIVES
L V B L S e r i e s S p e c i f i c a t i o n s
Input Voltage Input Voltage Output Voltage Cont. Output Peak Current
Models (VDC) Current (ADC) (ADC)
(AC) (DC)
LVBL02-24AC/DC 24 - 36 24 - 40 24 - 40 2 3
LVBL06-24AC/DC 24 - 36 24 - 40 24 - 40 6 9
LVBL Dimensions
0.19 [5]
Typ.
0.74 [19]
n Reversing: Simple switch wired to terminal block allows you to quickly change directions.
n Speed range and regulation: .1% speed regulation over 80:1 speed range.
n User adjustable calibration pots: IR compensation, max speed, min speed, current limit, acceleration and deceleration.
n Diagnostic LEDs: LEDs for power, fault, torque limit and bus limit.
n Stopping modes: The user can brake (N.C.), decelerate (N.O.), or coast the motor to a stop (N.C.).
n Quick connect terminal block: Quick and easy wire terminations.
BRUSHLESS DC DRIVES
n On board power supply: 5VDC, 20mA supply for Hall sensors.
n 22kHz switching frequency: A high switching frequency means a quiet motor!
n Accepts AC or DC voltage: Accepts an AC or DC input voltage. G
n Options and accessories: BOSSDB-115 for dynamic braking.
B O S S 1 Q S e r i e s S p e c i f i c a t i o n s
Input Voltage Input Voltage Max. Max. Output Peak Current Form
Models Factor HP Rating
(VAC) (VDC) Current Voltage (amps)
BOSS04AC-1Q 90 - 130 100 - 180 4 130 8 1.025 1/2
BOSS 1Q Series
Typical Applications
B O S S 4 Q S e r i e s S p e c i f i c a t i o n s
Models Input Voltage Input Voltage Output Peak Current
Output Voltage Hp Rating Height (A)
(VAC) (VDC) Current (amps)
BOSS04-D240AC-4Q 90 - 240 100-360 4 130 - 240 8 1/2 - 1 3.87 (98)
BOSS08-D240AC-4Q 90 - 240 100-360 8 130 - 240 16 1-2 3.87 (98)
BOSS 4Q Series
Typical Applications BOSS 4Q Dimensions
n Material Handling
n Pumps
n Office Machinery
n Packaging
C514 IC501 IC503 IC505
Conveyors
QC501 OA
OA QC502 OB QC503 O
OC
(T1) (T2) (T3)
n 4.44 C515
IC502
C516
IC504
C517
IC506
BOSS15-115AC-4Q
HALLS TB503
C501 SW502 60/120
[113]
Exercise Equipment 4.44 [113] TB504
n 3.00
3.00 [76]
IC507
[76] IC501
IL501
503
C507 C508
TH501
C510
C518 C513 T
+VDC
C509
AC1
-VDC
L1
L501
L2
0.70 [18]
0.70 [18]
AC2
BR501
T501
braking from 1/2 to 2 Hp. BOSS drives incorporate the desirable attrib-
utes of AC and DC systems; little or no maintenance (no brushes); com-
pact, cool running, and quiet motor; better than 1% speed regulation;
A
quick response; high speeds; superb low-end torque; and no audible 2.20 [56]
0.97 [25]
switching noise.
The BOSS 4Q can be run in four different modes; voltage mode when
using external velocity controllers to avoid “fighting”; velocity mode
which uses both the internal voltage and velocity loop for excellent reg-
ulation; tach mode for use with tachogenerator feedback of 7-50V/Krpm A
A 2.20 [56]
2.20 [56]
for good low-end speed control; and current mode with a 1kHz band- 0.97 [25]
0.97 [25]
A 10-pin male connector provides non-isolated drive diagnostic outputs. 6.90 [175]
6.90 [175]
BRUSHLESS DC DRIVES
of regen braking applications and coast to a stop (N.C.).
n Quick connect terminal block: Quick and easy wire termination.
High bandwidth: Up to 3kHz bandwidth for high performance.
n
BOSS CM Series
Typical Applications
BOSS CM Dimensions
n Material Handling
n Office Machinery
n Film Processing
n Packaging Machinery
n Elevated Conveying
n Wrapping
BOSS15-115AC-CM
4.44 n Sealing
[113]
3.00
[76]
The CM personality card plugged into the BOSS power board turns
the BOSS into a high-bandwidth (up to 3kHz) servo amplifier. When
combined with a front-end servo controller, the BOSS-CM makes a
A 2.20 [56] very robust and responsive servo system. The BOSS-CM needs no
0.97 [25]
calibration other than a current limit setting, and can accept either a
6.30 [160]
0- ±10VDC or PWM (22-25kHz) reference signal.
6.90 [175] The BOSS-CM has the same mounting footprint and terminal block
layout as the BOSS-4Q. Making it easy to upgrade from the BOSS-
All dimensions in inches [millimeters]
4Q (operating in current mode) to the BOSS-CM and get even bet-
ter performance.
n Stopping Modes: Brake to a stop (N.C.) or coast to a stop (N.O.) with simple switches wired to terminal block.
n Enable/disable: Open for enable, close for disable.
n Quick connect terminal block: Provides for quick and easy wire terminations.
G n On board power supply: 5VDC, 20mA for Hall sensors.
n 22kHz switching frequency: A high frequency means a quiet motor!
n DC voltage input: Accepts a DC input of 12-40VDC. (Provides output that is 90% of DC input.)
M M B O S S S e r i e s S p e c i f i c a t i o n s
Models DC Input Voltage Max. Cont. Phase Max. Cont. Phase Current Peak Phase Current Max. Output Voltage
(VDC) Current (RMS) Limit (RMS) Limit for 1 sec. (RMS) (RMS)
Notes: 1) 155C winding temp., all others at 25C; 2) The tolerance on winding constants and resistance (+/-10%), inductance (+/-15%);
3) Peak current is calculated and does not take into effect non-Linearities of the Kt
MMBOSS Series
MMBOSS Dimensions
Typical Applications
n Conveying
n Printing
n Winding
0.19
n Labeling [5]
MMBOSS05-24DC-1Q
n Material Handling
3.58 [91]
n Packaging Machinery 1.75
[44]
0.74
[19] 0.64 [16]
3.80 [97]
The MMBOSS is similar in functionality and performance to the 4.30 [109]
BOSS-1Q Series, while fitting into the MM footprint (an indus-
try standard hole pattern). The MMBOSS accepts a 12-40VDC
input and provides a three phase, trapezoidal DC output for
use with brushless motors using Hall sensors (with 60 or 120
degrees electrical spacing). The MMBOSS is the perfect solu-
tion for low voltage, brushless motors requiring speed control 0.19
[5]
such as packaging, conveying, and wrapping applications.
1.60 1.28 [33]
[41] 0.96 [24]
3.80 [97]
4.30 [109]
n Flying leads.
B O S S M o t o r S p e c i f i c a t i o n s *
H º
Max
Terminal
Max
Speed
Torque Current Cont.
Torque with
Voltage No Load Peak Cont. Peak Cont. Res. Ind. Inertia Minarik Therm. Weight
Model No. (VDC) (RPM) (in-lb) (in-lb) (A) (A) (ohms) (mH) (in-lb-s²) Drive (in-lb)* (ºC/W) (lb)
530-XX-210(N) 64 8000 6.3 1.6 10.4 2.4 3.9 3.2 .00017 1.4 3.6 2.9
530-XX-230(N) 88 8000 12.7 3.1 15.0 3.3 2.5 2.5 .00021 2.7 2.6 3.3
530-XX-212 66 8000 22 4.9 35 7.2 .57 .96 .00038 3.5 2.6 4.9
*Additional specifications are on page 73, including ratings when matched to Minarik brushless drives.
Note:1) Tolerance on resistance and inductance is ±10%. Tolerance on Ke and Kt values are ±15%/-5%
The BOSS motors specifically listed on this page are for use
with low voltage, trapezoidal DC drives. They are the perfect
match for Minarik's LVBL and MMBOSS low voltage DC brush-
less drives.
530-XX-312(N) 380 6000 22 7 5.9 1.1 37 114 .00079 7.0 (5.2) 1.7 7.7
530-XX-330(N) 530 6000 53 13.3 8.8 1.8 18 82 .00113 11.1 1.35 9.5
*Additional specifications are on page 73, including ratings when matched to Minarik brushless drives.
Note:1) Tolerance on resistance and inductance is ±10%. Tolerance on Ke and Kt values are ±15%/-5%
Continuous TQ
Peak TQ
Although the BOSS motors on this page can be used with other
trapezoidal brushless DC drives we recommend they be matched
with our BOSS04 brushless DC drives. (See specs on page 73)
n Thermal sensors.
B O S S M o t o r S p e c i f i c a t i o n s *
Max Max Torque Current Cont. Torque
H º Terminal
Voltage
No Load
Speed Peak Cont. Peak Cont. Res. Ind. Inertia
with
BOSS04 Therm. Weight
Model No. (VDC) (RPM) (in-lb) (in-lb) (A) (A) (ohms) (mH) (in-lbs²) Drive (in-lb)* (ºC/W) (lb)
530-XX-332(N) 380 6000 53 13.3 12.2 2.4 10.4 43 .00113 13.3 (11.1) 1.35 9.5
530-XX-334(N) 260 6000 53 13.3 18 4.8 4.6 20 .00113 11.1 (11.1) 1.35 9.5
530-XX-352(N) 380 6000 76 19 18 3.6 5.4 30 .0015 19.0 (17.7) 1.09 11.5
530-XX-372(N) 380 6000 104 27 24 4.9 3.4 19 .0018 21.6 (21.3) .99 12.8
*Additional specifications are on page 73, including ratings when matched to Minarik brushless drives. Note:1) Tolerance on resistance and inductance is ±10%.
Tolerance on Ke and Kt values are ±15%/-5%
n Flying leads.
n Thermal sensors.
B o s s M o t o r S p e c i f i c a t i o n s H
Max Max Torque Current
º Cont. Torque
Terminal Mechanical with
Model No. Voltage Speed Peak Cont. Peak Cont. Res. Ind. Inertia BOSS08 Therm. Weight
(VDC) (RPM) (in-lb) (in-lb) (A) (A) (ohms) (mH) (in-lb-s²) Drive (in-lb)* (ºC/W) (lb)
530-08-354(N) 260 6000 26 19 25 5.2 2.8 14 .00015 17.7 1.09 11.5
530-08-374(N) 260 6000 104 27 35 7.1 1.5 8.9 .00018 21.3 .99 12.8
*Additional specifications are on page 73, including ratings when matched to Minarik brushless drives.
Note:1) Tolerance on resistance and inductance is ±10%. Tolerance on Ke and Kt values are ±15%/-5%
Continuous TQ
Peak TQ The BOSS brushless motor series is a comprehensive motor line
designed for use in a variety of demanding applications.
Although the BOSS motors on this page can be used with other
trapezoidal brushless DC drives we recommend they be matched
with our BOSS08 brushless DC drives.
530-XX-420(N) 380 6000 139 46 50 8.5 1.5 9.4 .0035 43.2 (37.2) .74 17
*Additional specifications are on page 73, including ratings when matched to Minarik brushless drives.
Note:1) Tolerance on resistance and inductance is ±10%. Tolerance on Ke and Kt values are ±15%/-5%
Continuous TQ
Peak TQ
Although the BOSS motors on this page can be used with other
trapezoidal brushless DC drives we recommend they be
matched with our BOSS08 brushless DC drives.
n Flying leads.
n Thermal sensors.
Max Max
B O S S M o t o r S p e c i f i c a t i o n s *
H
Torque Current Cont.
º Terminal Speed Torque with
Voltage No Load Peak Cont. Peak Cont. Res. Ind. Inertia Minarik Therm. Weight
Model No. (VDC) (RPM) (in-lb) (in-lb) (A) (A) (ohms) (mH) (in-lb-s²) BOSS15 Drive (ºC/W) (lb)
(in-lb)*
530-XX-412(N) 260 6000 94 33 30 8.8 1.29 6.9 .0025 28.4 .79 15
530-XX-422(N) 260 6000 139 46 44 12.4 .72 4.4 .0035 37.2 .74 17
Continuous TQ
Peak TQ
Although the BOSS motors on this page can be used with other
trapezoidal brushless DC drives we recommend they be
matched with our BOSS15 brushless DC drives.
H
530-XX-230 with LVBL06
or MMBOSS05 @ 24V 530-XX-230 with LVBL06 @ 24V 530-XX-212 with LVBL06 @ 24V
530-XX-270 with BOSS04 @ 115VAC 530-XX-270 with BOSS04 @ 230VAC 530-XX-312 with BOSS04 @ 115VAC
530-XX-352 with BOSS04 @ 115VAC 530-XX-372 with BOSS04 @ 115VAC 530-XX-372 with BOSS04 @ 230VAC
H
530-XX-432 with BOSS15 @ 115VAC
530-XX-426 with BOSS08 @ 230VAC 530-XX-430 with BOSS08 @ 230VAC
Continuous TQ
Peak TQ
Minarik's
Gator Series Gearheads
GEARHEADS
torques while operating at high speeds. At
times, this can put a mechanical strain or create res-
olution problems on all the devices that are trying to
utilize this power. Minarik’s Gator Series Gearheads
are the solutions to link your motor to these demand-
ing applications. This true planetary gearhead can I
reduce your speed while multiplying the torque output
to properly harness all of your motor’s power.
WEIGHT BACKLASH
Ratios 4:1 to 10:1= 1.1 lbs Ratios 4:1 to 10:1
Ratios 16:1 to 100:1= 1.76 lbs Standard = 6 arc-minutes
INPUT RPM RANGE Low backlash unit = 3 arc-
0 to 5000 RPM minutes (add -L to part #)
TEMPERATURE RANGE Ratios 16:1 to 100:1
-20 to 250 F° Standard = 10 arc-minutes
PEAK TORQUE Low backlash unit = 7 arc-
15% above continuous rating minutes (add -L to part #)
Gator Series
WEIGHT BACKLASH
Ratios 4:1 to 10:1= 2.2 lbs Ratios 4:1 to 10:1
Ratios 16:1 to 100:1= 3.63 lbs Standard = 6 arc-minutes
INPUT RPM RANGE Low backlash unit = 3 arc-
0 to 5000 RPM minutes (add -L to part #)
TEMPERATURE RANGE Ratios 16:1 to 100:1
-20 to 250 F° Standard = 10 arc-minutes
PEAK TORQUE Low backlash unit = 7 arc-
15% above continuous rating minutes (add -L to part #)
WEIGHT BACKLASH
Ratios 4:1 to 10:1= 5.94 lbs Ratios 4:1 to 10:1
Ratios 16:1 to 100:1= 9.68 lbs Standard = 6 arc-minutes
INPUT RPM RANGE Low backlash unit = 3 arc-
0 to 5000 RPM minutes (add -L to part #)
TEMPERATURE RANGE Ratios 16:1 to 100:1
-20 to 250 F° Standard = 10 arc-minutes
PEAK TORQUE Low backlash unit = 7 arc-
15% above continuous rating minutes (add -L to part #)
GEARHEADS
Part Number Ratio (lb-in-sec2)
RPM input (in-lbs) RPM input (in-lbs) RPM input (in-lbs)
518-43-004 4:1 972 643 513 2.77 X 10-4
518-43-005 5.5:1 913 657 543 1.51 X 10-4
518-43-007 7:1 859 653 554 1.11 X 10-4
518-43-010 10:1 707 575 505 7.90 X 10-5
518-43-016 16:1 1350 1145 1027 2.86 X 10-4
518-43-028 28:1 1432 1293 1203 1.14 X 10-4
I
518-43-040 40:1 1469 1362 1293 8.04 X 10-5
518-43-049 49:1 1067 1010 971 1.11 X 10-4
518-43-070 70:1 1081 1040 1010 7.90 X 10-5
518-43-100 100:1 827 805 790 7.87 X 10-5
Note: Repeated peak torque loading may cause failure. See page 86 for dimensional drawings.
Gator Series
WEIGHT BACKLASH
Ratios 4:1 to 10:1= 10.3 lbs Ratios 4:1 to 10:1
Ratios 16:1 to 49:1= 16.8 lbs Standard = 6 arc-minutes
INPUT RPM RANGE Low backlash unit = 3 arc-
0 to 5000 RPM minutes (add -L to part #)
Ratios 16:1 to 49:1
TEMPERATURE RANGE Standard = 10 arc-minutes
-20 to 250 F° Low backlash unit = 7 arc-
minutes (add -L to part #)
"A"
17 FRAME
Description Dim "A"
Single Stage
(4:1 to 10:1) 2.869±.015
Double Stage
(16:1 to 100:1) 3.738±.015
GEARHEADS
23 FRAME
I Description Dim "A"
Single Stage
(4:1 to 10:1) 3.146±.015
Double Stage
(16:1 to 100:1) 4.249±.015
Gator Series
34 FRAME
Double Stage
(16:1 to 100:1) 5.431±.015
42 FRAME
1.001
/.9998
Double Stage
(16:1 to 49:1) 7.020±.015
n Excellent Speed Regulation: 0.05% speed regulation of set speed provides for tight control
throughout a 200:1 speed range.
n Pushbutton Programming: Three front panel pushbuttons provide quick and easy programming.
n 4-Digit LED Display: Red 0.5 inch (13 mm) wide digits for good visibility.
n Inhibit Terminal: A low voltage, dry contact closure on the inhibit terminal will reduce the output to zero.
n Selectable Feedback Devices: Controls accept magnetic pickup, hall effect, inductive proximity sensor or encoder input.
ACCESSORIES
n + 5 VDC or + 12 VDC (10 mA) Power Supply: Provided to power feedback devices.
DLC Dimensions
3.75 [95]
4.53 [115]
1.73
2.13 [54] [44]
0.25 [6]
0.85 [22]
3.38 [86]
All dimensions in inches [millimeters]
n Selectable Feedback Devices: Accepts magnetic pickup, hall effect, inductive proximity sensor or
encoder input.
n +5 VDC (50mA) or +12 VDC (25mA) power supply: Provided to power feedback device.
Pickup
3.750
[95]
Typical Applications
2.125
[54]
n Food Processing
Equipment
n Material Handling
VT8-D230AC
Equipment
n Conveyors
n Winding Machinery 1.725
[44]
n Extruders
The VT8 Series provides a simple and accurate readout for any
object that has an optical encoder, magnetic pickup, or any-
thing else that can generate a frequency related to what you
wish to measure.
There are four modes to choose from: tachometer mode for 4.525
speed in any engineering unit, time in process for indicating the [115]
ACCESSORIES
Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Either direction
Hub bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.187" PK24, 0.250" PK23
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Delrin (black)
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-conductor 24 AWG shielded (with drain)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 ounces
The PK Series Encoder is available in several configurations as defined by its complete model number:
PK2W - XX - YYV
W = Series:
YY = Input voltage (volts DC): 5, 12, 15, 24
(Other voltages may by available. Consult Factory)
J
3 = Bodine style (1.812" mounting centers, #40-40 screw)
4 = Bison style (1.500" mounting centers, #6-32 screw)* XX = Pulses Per Revolution (PPR): 2, 4, 8, 10, 30, 32, 60, 64
(Other choices may be available. Consult factory)
PK Series
The PK23 and PK24 Series encoders are the newest additions to
the Minarik encoder family. These encoders output a channel
square wave to provide more accurate speed indication and reg-
ulation when used with digital accessories. Their hollow shaft
design allows for easy installation without tedious alignment pro-
cedures. The accuracy and ease of installation make the PK23
and PK24 Series the ideal choice for your encoder feedback.
PK23
PK Dimensions
10 - 32 puller
thread for Red - +VDC.
removing hub 12 mA input
0.900"±.010 Shield
White - pulse
The PCM4 card is a compact and cost-effective solution for process control applications. Powered by 115 or 230 VAC, the
PCM4 uses Burr Brown® Technology to isolate and condition incoming DC voltage signals from process controllers, motors,
transducers, microprocessors or any signal. Typically, the output of the PCM4 connects to the input of a motor drive; hence,
incompatible devices safely couple to yield a higher level of automation. Integrating this isolation card allows drives to follow
any non-isolated external voltage or current analog process control signal.
Dip-switch selectable, the PCM4 can follow any input voltage signal, grounded or ungrounded, from -250 to +250 VDC,
and any input current signal from 1 to 50 mA. In response to the input, the PCM4 outputs an isolated bipolar signal from -
ACCESSORIES
12 to +12 VDC @ 10 mA, 0.01% linearity yields precise results. High resolution multi-turn pots lets users scale the output to
within millivolts of the input or any desired proportion within the range of the output. Users may elect to control devices in
manual mode using normal potentiometer operation rather than from an external signal input.
J
PCM4 Isolation Adder Board 200-0386A -PCM
Adder Boards
Isolation Adder Board (Regenerative Drives Only)
Minarik regenerative drives increase their versatility and application capability when incorporating low-cost adder boards. Now
as a standard product, users can retrofit isolation adder boards to the RG300UA, RG310UA, RG400UA, RG500UA,
RG510UA, RGT300U, RGT310U, and RGT400U and thereby increase the automation capability of their system. After users
mount the board to the drive, it can follow any external voltage or current signal; much like the PCM4. The added option
increases the height dimension by 1.5 “, while all other parameters remain unchanged. In addition, the board has a direction
input feature which can interpret a 0 to 10 VDC signal as a 0 to -10 VDC signal for bipolar operation from a unipolar signal
input.
To obtain the isolation board for the RG500 Series, order 200-0416; RG400 and RGT400Series, specify 200-0417 and for
the RG300 and RGT300 Series, order 200-0418.
We also offer many drives with a pre-mounted isolation board attached by the factory. These drives are ordered with
a -PCM suffix. Examples are MMXL-PCM, MAC05-D240AC-PCM, and VFD01-230AC-PCM. Other adder board
options are available upon request, contact your local Minarik representative.
Comparable to a mini-PLC, the 200-0386A logic board provides compact intelligence and a high degree of automation
when combined with a regenerative drive in four-quadrant applications. Switching logic board modules interface regenera-
tive variable-speed drives with pushbuttons, limit switches, foot switches, or programmable controls to produce a low-cost
system. The logic module accepts commands from dry contact mechanical closures, current-sinking open-collectors, and TTL
logic devices.
After wiring and selecting the dip-switch configuration, the 200-0386A operates in one of nine modes, including automatic
cycling, single cycle, jog and more.
ACCESSORIES
223-0269 Heatsink 6.90" X 5.25" X 1.00" aluminum MAC controls
223-0271 Heat Sink 9.78" X 6.90" X 1.00" aluminum XL controls
Encoder/Feedback Devices
200-0364 Hall Effect Sensor Assembly Model PK17
211-0001 Magnetic Pickup Sensor Models PK1, PK14A
211-0006 Magnetic Pickup Sensor Models PK3, PK4
211-0010 Magnetic Wheel 30 PPR PK1
J
211-0038 Magnetic Wheel 60 PPR PK17
Line Fuses
050-0018 AC Line Fuse 15 Amp-3AB-Normal-Blow All MM controls
050-0019 AC Line Fuse 20 Amp-3AB-Normal-Blow NRG and RG controls
050-0021 AC Line Fuse 3 Amp-3AG-Fast-Acting MM and C1XP controls
050-0024 AC Line Fuse 10 Amp-3AB-Normal-Blow XL
050-0026 Field Supply Fuse 1.5 Amp-3AG RG's
050-0074 Pico Fuse .63A Pico Fuse CE rated controls
Switches
080-0009 AC power, RUN/STOP/FWD/REV 3A, 250 VAC DPDT Filtered cased NEMA1 control
080-0027 RUN/BRAKE and FWD/REV 10A, 250VAC DPDT Non-filtered NEMA1 controls
080-0030 FWD/BRAKE/REV 10A, 250VAC DPDT VDE approved Cased regens
RR2KP-U-DC24V General purpose relay 10A, 24VDC DPDT IDEC
SR3P-06 Relay socket Din rail mount IDEC
SR3P-05C Relay socket Din rail mount, finger safe IDEC
DT-2RV212-A7 Limit switch DPDT roller lever Micro Switch
DT-2R-A7 Limit switch DPDT pin plunger Micro Switch
Transformer
230-0110 Transformer 115 VAC in/24 VAC out
Inhibit Plug
201-0024 Inhibit plug 18" All chassis drives
201-0079 Inhibit plug 36" All chassis drives
Serial Cable
134-0046 Serial cable DB9 male to female DC5004Q
Left-side bracket
035-0008 Right-side bracket Mounting vertically (like inside of panel) 032-0060, 032-0062
BOSSDB-115 BOSS-4Q Regen Circuit Regen Circuit; 3.64" X 4.30" X 1.62" BOSS-4Q with 115 VAC
BOSSDB-230 BOSS-4Q Regen Circuit Regen Circuit; 3.64" X 4.30" X 1.62" BOSS-4Q with 230 VAC
Kits & Covers
155-0074 Clear NEMA4 cover Polysilicone DLC300/400/500
155-0075 Clear NEMA4 cover Polysilicone VT6-115/230/VT7
J 210-0191 Bezel and lens Polycarbonate, red DLC600
202-0014 Mounting kit 2 brackets, 4 screws DLC600, VT8-D230AC
220-0048 Bezel and lens Polycarbonate, red VT8-115/230
220-0049 Blank bezel and lens Polycarbonate, red VT8-115/230
220-0051 Bezel and lens Polycarbonate, red DLC300/400
221-0042 Mounting Bracket 2 required per model DLC100/DLC200
EMI/RFI Line Filters
6EP1 Reduces control noise Meets VDE-A, FCC-B XL3025, BOSS-4Q
6VDK1 Reduces control noise Meets FCC-A, FCC-B, VDE-A MM's and RG's to 1/4 Hp
6VSK1 Reduces control noise Meets FCC-A XL3025, BOSS-4Q
6VV1 Reduces incoming noise Meets EN55011, EN50082-1, EN60204-1 MM and PCM to 1/4 Hp
1OEP1 Reduces control noise Meets FCC-A XLs to 1 Hp, BOSS-4Q
15ET1 Reduces control noise Meets FCC-A, FCC-B XLs to 2 Hp, BOSS-4Q
20VDK1 Reduces control noise Meets FCC-A, FCC-B, VDE-A MM's and RG's 1/4 Hp and up
20VV1 Reduces incoming noise Meets EN55011, EN50082-1, EN60204-1 MM and PCM 1/4 Hp and up
5VR1 Reduces incoming noise Meets EN55011, EN50082-1, EN60204-1 MMRG, RG and RGT up to 1/4 Hp
20VR1 Reduces incoming noise Meets EN55011, EN50082-1, EN60204-1 MMRG, RG and RGT 1/4 Hp and up
CE Filters
CE4MM Reduces control noise Meets EN55011, EN50082-1, EN60204-1 4 Amp, DC output CE filters for MM Series
CE20MM Reduces control noise Meets EN55011, EN50082-1, EN60204-1 20 Amp, DC output CE filters for MM Series
CE4RG Reduces control noise Meets EN55011, EN50082-1, EN60204-1 4 Amp, DC output CE filters for RG Series
CE20RG Reduces control noise Meets EN55011, EN50082-1, EN60204-1 20 Amp, DC output CE filters for RG Series
CE24PWM Reduces incoming noise Meets EN55011, EN50082-1, EN60204-1 24 Amp, AC input CE filters for PWM Series
CE04XL Reduces incoming noise Meets EN55014, EN50082-1, EN60204-1 4 Amp, AC input CE filters for XL Series
CE15XL Reduces incoming noise Meets EN55014, EN50082-1, EN60204-1 15 Amp, AC input CE filters for XL Series
CE20XL Reduces incoming noise Meets EN55014, EN50082-1, EN60204-1 20 Amp, AC input CE filters for XL Series
Potentiometers
202-0001 Pot Kit 1.5 kΩ XL's with low voltage motors
202-0003 Pot Kit 10 kΩ Most Minarik Controls
202-0005 Pot Kit 50 kΩ RG25/51 Controls
202-0056 Pot Kit 2.5 kΩ XL's with low voltage motors
202-0112 Pot Kit 10 kΩ M2 Controls
*If braking more frequently than once every 2 minutes, the 032-0060 and 032-0062 require two resistor brackets and double heat sinking.
ACCESSORIES
840-106 Dynamic braking resistor module 1/4 - 1/2 Hp, 400 to 480 VAC motor voltage AC100 & 200 series
840-107 Dynamic braking resistor module 1 - 1.5 Hp, 400 to 480 VAC motor voltage AC100 & 200 series
840-108 Dynamic braking resistor module 2 - 3 Hp, 400 to 480 VAC motor voltage AC100 & 200 series
840-109 Dynamic braking resistor module 5 Hp, 400 to 480 VAC motor voltage AC200 series
840-110 Dynamic braking resistor module 7.5 Hp, 400 to 480 VAC motor voltage AC200 series
840-111 Dynamic braking resistor module 10 Hp, 400 to 480 VAC motor voltage AC100 & 200 series
840-112 Dynamic braking resistor module 1 - 1.5 Hp, 480 to 590 VAC motor voltage AC100 & 200 series J
840-113 Dynamic braking resistor module 2 - 3 Hp, 480 to 590 VAC motor voltage AC100 & 200 series
840-114 Dynamic braking resistor module 5 Hp, 480 to 590 VAC motor voltage AC200 series
840-115 Dynamic braking resistor module 7.5 Hp, 480 to 590 VAC motor voltage AC200 series
840-116 Dynamic braking resistor module 10 Hp, 480 to 590 VAC motor voltage AC200 series
840-117 Dynamic braking module* 15 - 25 Hp, 208 to 230 VAC motor voltage AC200 series
840-118 Dynamic braking module* 15 - 25 Hp, 400 to 480 VAC motor voltage AC200 series
840-119 Dynamic braking module* 15 - 25 Hp, 480 to 590 VAC motor voltage AC200 series
1/2-3Hp@200/240V, 1-3Hp@400/480V,
841-030** Dynamic Braking Kit (field installation)* AC300 & 400 series
& 1-5Hp@480/590V
841-031** Dynamic Braking Kit (field installation)* 5Hp@200/240VAC and 5Hp@400/480VAC AC300 & 400 series
841-032** Dynamic Braking & Form C 7.5-30Hp@200/240V, 10-60Hp@400/480V, AC300 & 400 Series
Relay Kit* & 10-60@480/590V
Dynamic Braking & Form C
841-033** 7.5Hp@400/480VAC & 7.5Hp@480/590VAC AC300 & 400 series
Relay Kit*
841-100 Dynamic Braking Resistors 1.5Hp@200/240VAC & 1Hp @480/590VAC AC300 & 400 series
1-1.5Hp@200/240V, 1Hp @400/480V, & 2Hp
841-101 Dynamic Braking Resistors AC300 & 400 series
@480/590V
841-102 Dynamic Braking Resistors 2 Hp @200/240VAC & 2 Hp @400/480VAC AC300 & 400 series
841-103 Dynamic Braking Resistors 3 Hp @480/590VAC AC300 & 400 series
3 Hp@200/240VAC, 3Hp@400/480VAC, &
841-104 Dynamic Braking Resistors AC300 & 400 series
5Hp@480/590VAC
841-105 Dynamic Braking Resistors 5Hp @200/240VAC & 5Hp @400/480VAC AC300 & 400 series
841-106 Dynamic Braking Resistors 7.5-10Hp @200/240VAC & 7.5-10Hp @400/480VAC AC300 & 400 series
841-107 Dynamic Braking Resistors 7.5-10Hp @480/590VAC AC300 & 400 series
841-108 Dynamic Braking Resistors 15-20Hp @200/240VAC & 15-20Hp @400/480VAC AC200,300, & 400 series
841-109 Dynamic Braking Resistors 15-20Hp @480/590VAC AC200, 300, & 400 series
841-110 Dynamic Braking Resistors 25Hp @200/240VAC & 25-30Hp @400/480VAC AC200, 300, & 400 series
841-111 Dynamic Braking Resistors 25-30Hp @480/590VAC AC200, 300, & 400 series
841-112 Dynamic Braking Resistors 40Hp @400/480VAC AC300 & 400 series
841-113 Dynamic Braking Resistors 40Hp @480/590VAC AC300 & 400 series
841-114 Dynamic Braking Resistors 50-60Hp @400/480VAC AC300 & 400 series
841-115 Dynamic Braking Resistors 50-60Hp @480/590VAC AC300 & 400 series
*The “Dynamic Braking Resistors” listed above need to be ordered separately with these options
**It is recommended when ordering a new drive that these options be installed at the factory. Refer to the suffix information on the bottom of page 60 for ordering information.
J 841-003 Remote keypad ribbon cable 10 feet AC300 and AC400 series
841-004** Remote keypad kit (field installation) 2.5 foot cable and NEMA 4 remote keypad AC300 NEMA 1 models only
841-005** Remote keypad kit (field installation) 5 foot cable and NEMA 4 remote keypad AC300 NEMA 1 models only
841-006** Remote keypad kit (field installation) 10 foot cable and NEMA 4 remote keypad AC300 NEMA 1 models only
841-007** Remote keypad kit (field installation) 2.5 foot cable and NEMA 4 remote keypad AC400 NEMA 1 models only
841-008** Remote keypad kit (field installation) 5 foot cable and NEMA 4 remote keypad AC400 NEMA 1 models only
841-009** Remote keypad kit (field installation) 10 foot cable and NEMA 4 remote keypad AC400 NEMA 1 models only
Relay Kits
841-050** Form C relay kit (field installation) 1/4-5Hp @ all voltages AC300 & 400 series
841-051** Form C relay kit (field installation) 7.5-30Hp@200/240V, 10-60Hp@400/480V, & AC300 & 400 series
10-60Hp@480/590VAC
841-052** Form C relay kit (field installation) 7.5Hp@400/480VAC and 7.5Hp@480/590VAC AC300 & 400 series
Mounting Kits
AC100, 200 series &
840-001 ”A” size din rail mounting kit set of 6, 3.75” wide
DB modules
840-002 ”B” or ”A” size din rail set of 6, 4.63” wide AC100, 200 series &
mounting kit DB modules
840-003 “C” size din rail mounting kit set of 6, 5.89” wide AC100, 200 series &
DB modules
“F” suffix Through-hole mount option allows drive heatsink to be mounted outside of AC200 series
enclosure, NEMA4X
EPM Options
840-005 EPM programmer 4.13H x 6.00W, battery operated AC100 & 200 series
840-006 EPM modules bulk pack 10 electronic programming modules AC100 & 200 series
“V” suffix High frequency output option Up to 1000 Hz output to motor AC100 & 200 series
*The “Dynamic Braking Resistors” listed above need to be ordered separately with these options
**It is recommended when ordering a new drive that these options be installed at the factory.
Refer to the suffix information on the bottom of page 60 for ordering information.
221-0991* Z Series 3.75 4.50 3.935 3.00 2.25 1.50 2.645 1.50 1.875 3.75
221-0992** E Series 4.50 6.00 5.520 4.00 3.10 2.20 3.625 1.50 2.500 5.00
* Maximum radial load no greater than 50 lbs.
** Maximum radial load no greater than 200 lbs.
ACCESSORIES
J
Dimensions
Sub-FHP Gearmotor
Right-Angle Base Kit Dimensions
Part Number
221-0996
221-0996
Wiring Diagrams
REFERENCE
K
Wiring Diagrams
S I N G L E Q U A D R A N T , I S O L A T E D D R I V E S MM311U/MM301U/MM501U
REFERENCE
K MM311U/MM301U/MM501U
MM501U
Wiring Diagrams
PCM4
Speed ratio application
REFERENCE
PCM4
Isolation module
PCM4
Speed pot connection
K
Wiring Diagrams
Input voltage is
pre-selected on
200-0417 and 200-
0418. Select 115 or
230 on 200-0416
Wiring Diagrams
RG SERIES
FORWARD-REVERSE INDEPENDENT
SWITCH ADJUSTABLE SPEEDS
FWD-STOP-REV
SWITCH
Regenerative drives have the ability to turn the mechanical energy required to brake a DC
brushed motor back into electrical energy. They do this by electrically reversing or braking DC
brushed motors at a user-defined rate. Therefore, there are no mechanical relays or resistors to
wire or wear out. By being able to control torque in the opposite direction of speed, Regenerative
drives can control overhauling loads caused by gravity or inertia. Minarik Regenerative drives run
on either SCR or PWM technology, giving you more options to choose from. Any application that
requires reversing, braking, or the control of overhauling loads should use a Regenerative drive.
REGENERATIVE
Drives
REFERENCE
K
P W M Drives
60:1 speed ranges and
form factors of 1.37 at
base. Applications involv- Pulse Width Modulated (PWM) drives perform well in similar applications as SCR dri-
ing variable speed in a ves with several more advantages. PWM drives add more flexibility to applications by
single direction on an AC being able to run on either AC or DC voltage. Their power devices switch at a rate
line are well suited for over 120 times faster than SCR power devices thus producing “cleaner” DC voltages.
SCR drives. A “clean” voltage means your motor will run cooler and quieter over a wider speed
range (100:1 compared to 60:1 of SCR drives). A cooler brushed DC motor will
require less maintenance to replace the brushes. The higher switching frequency is
above the audible range, so there is no hum from the motor. The wider speed range
allows you to run the motor slower while maintaining control. Applications requiring
cool, quiet, lower maintenance operation are perfect for PWM drives.
motors and drives as an example, let’s analyze the three speed range is a difficult specification to obtain from a catalog.
ranges listed below. Normal listings show motor speed range and drive speed
1) Motor speed range range only; rarely will you find system speed range listed.
We determine the system speed range by dividing the
2) Drive speed range motor’s speed at the maximum drive output voltage (with
proper regulations) by the motor’s minimum speed (before
K 3) System speed range
“cogging”). We combine only the motor and drive para-
meters that limit the system speed range. The maximum
drive output is used because it is well below the maximum
speed of the motor. The minimum speed of the motor is
1. Motor Speed Range
used because it is well above the minimum output of the
This is generally published as the fastest a motor can run trou- drive (usually 2 to 3 volts are required to overcome the
ble-free divided by the slowest it will run before it begins to “dead zone” point of a motor).
“cog” (or “step”). Cogging occurs due to static friction in the Many things may affect the actual system speed range.
motor, inefficiencies in a pre-mounted gearbox and/or spacing Difficulties can arise when defining the minimum and
between the commutator slots of a DC brush motor. The fewer maximum system speeds. For example, perhaps the bench
the number of slots, the sooner (or higher speed) the motor will tests and burn in were unidirectional. The way the brush-
“step”. es seat on the commutator could affect speed range in
Fan-cooled motors rely on the fan to stay below the maximum one direction. Ambient moisture might affect air gap flux-
temperature of the motors. Often, a minimum fan speed is es of the commutator. Temperature changes in ambient air
necessary, thus narrowing the motor speed range. Many motors and/or the motor will affect magnetic field strength, thus
can run at 1 1/2 to 2 times their rated speed. Their potential affecting system speed range as well.
speed range may be artificially high. The most often overlooked culprit in narrowing the system
speed range is the form factor of the drive output. The
form factor from a drive worsens as motor speed reduces
2. Drive Speed Range
(lower output voltage) unless Minarik PWM drives are
used. This is a major concern when specifying motors, and
This is generally published as the maximum output voltage of
deserves its own explanation (see form factor discussion
the drive divided by the minimum output voltage of the drive.
on pg. 107)
However, it should be published as the maximum output from
the drive (where it can properly regulate motor speed), divided Consult Minarik’s factory engineers for assistance in
by the minimum output (when it can properly regulate motor selecting a motor and drive that will meet your system’s
speed). speed range requirements. Typically, Minarik specifies SCR
drives for a 60 to 1 speed range. DC brush PWM drives
The drive regulates motor speed by changing its output voltage
are 80 to 100 to 1 speed range, and brushless DC drives
in response to the motor load. More voltage will be applied
for 80 to 1 speed range. Speed ranges beyond those list-
when a motor begins to slow due to increased loading. Once
ed involve Servo applications. If you have questions, con-
the drive exceeds the maximum output voltage limit, it cannot
tact the Minarik factory or sales engineers as they are all
output any additional voltage. At this point, the drive surpass-
factory trained on Servo systems.
es the speed range and fails to regulate properly.
REGULATION
REFERENCE
brush life reduce, and eventually permanent motor damage will
drive may go into “current limit” to protect the motor. Until
occur. Minarik drives generally possess a current limit (or
then, we want the drive to regulate speed. The amount of
torque limit) trimpot adjustment that allows users to limit the
regulation required depends on the application; users set
amount of current drawn by a motor. Consequently, users can
its value by calibrating the IR COMP trimpot on the drive.
limit the torque delivered to the load from a motor.
Drives can regulate motor speed even more accurately
when they employ external feedback devices to monitor NOTE: THIS ADJUSTMENT IS DESIGNED TO LIMIT STEADY STATE OVERLOADS AND MAY
NOT LIMIT VERY FAST CHANGING (IMPULSE) TYPE LOADS.
K
motor speed.
a) Cut-to-length Reference
b) Leader-follower (involving multiple axes)
c) Winding applications
EFFICIENCY
d) Printing, marking, labeling, and gluing
(requires a high level of accuracy) Efficiency is usually described as h= (power output ÷ power
input) x 100% .
Applications where precise speed regulation may not be System efficiency corresponds inversely with power consump-
as critical: tion from the power company. Higher system efficiencies
consume less electricity than lower system efficiencies. They
a) High-speed braking and reversing
also correspond, though not linearly, with system life. Primarily,
applications (like index tables, palletizers,
we are concerned with the efficiencies of the motor, drive and
strapping, cranes, hoists, lifts)
system.
b) Applications where simply moving from point
When a device cannot convert all of the input power into work,
A to point B is sufficient
the excess energy is wasted as heat and sometimes, noise.
c) Applications where an operator uses visual Usually, one must know the efficiency of the motor and drive
feedback (eyeballs) to make speed adjustments only for a calculation of heat dissipation; for example, when
sizing an enclosure for a drive. Another example might be the
sizing of a cooling fan for a non-ventilated motor. The greatest
contributing factor to motor and system efficiency is form fac-
tor. The graph below describes typical system efficiencies using
Minarik drives.
DYNAMIC BRAKING
REFERENCE
tor. It is always recommended that the armature be dis- most applications require regenerative drives. However, typical
connected only when the armature voltage is zero. Minarik drives contain inhibit circuitry. Inhibiting a drive causes
the output voltage to fall to zero or to a level determined by the
minimum speed trimpot.
Common and earth ground are at a high voltage potential 1. Opto-Coupled Isolation
from each other, typically equal to the line voltage. If we This is the simplest and least linear method of isolation
plugged a drive into a 115 VAC line socket, and measured the because an opto-coupler is designed to be an on-off
K voltage from the drive’s common to earth ground, we would
see about 115 VAC. We say the drive floats above ground
device, not a variable voltage device. As a result, we
occasionally receive voltage drops across certain junc-
since these two points have a very large potential difference. tions, and non-linearity due to temperature and age.
Often control signals from an external source (such as a PLC or However, this method is still acceptable for some appli-
transducer) are referenced to earth ground. If we set a ground- cations. We use opto-coupled isolation in some older
ed 0-10V analog signal to 0V, and measure from that point to Minarik products like the PCM3 and the CF20000 dri-
ves.
2. Isolation Transformers
Minarik uses a simple push-pull transistor pair to trans-
form an external DC signal into square-wave AC. SInce
transformers can only transmit AC, the DC signal from the
remote source must be “sampled” into AC. Then, the sig-
nal goes through a 1:1 isolation transformer; subsequent-
ly, a bridge rectifier converts it back into DC. This method
is 2 to 3 times more linear than an opto-coupled device,
but voltage drops still exist across the transistors and diode
bridge. Our PCM20000, MM-PCM and PCMXP drives
use this method.
REFERENCE
A 75 VDC
Unity form factor represents pure DC. Values greater than
one indicate increasing departure from pure DC. The B 90 VDC
practical effects of larger form factor input into a motor C 115 VDC
include increased heating, decreased brush life, and
diminished motor and system efficiency. The form factor D 130 VDC
rating of a motor defines the maximum form factor for
which the stated motor ratings apply. The output form fac-
K
tor of the drive should never exceed the form factor rating
of the motor.
2. Acceleration/Deceleration Torque
DV
Torque (T) = J x a = J x x 1
REFERENCE
NOTE: WHENEVER “FAST” ACCELERATION TIMES ARE REQUIRED, USE RG DRIVES AND
NOTE ACCEL/DECEL TORQUE CALCULATIONS (SEE RIGHT).
T=Torque (in-lb)
N=Speed (rpm)
REFERENCE
3. Shaft Inertia (J Shaft) Calculation Density (d) = ________lb/in3
= (W Shaft x (D ÷ 2)2) ÷ 2g or W = PI x ((OD ÷ 2)2) - ((ID ÷ 2)2) x L x d = ________Pounds
= PI/32g x d4 x L x d = ________lb-in2 4. Total Inertia (J System)
= .5 x W ((OD ÷ 2)2) + ((ID ÷ 2)2) = ________lb-in2
B. Reflected Load Inertia
5. Total Friction Torque (F total) = ________oz-in
1. Load Weight (W Load) = ________Pounds
2. Leadscrew Pitch (P) = ________Rev/in
3. Efficiency (E) = ________%
4. Load Inertia (J Load) Calculation
= (W Load ÷ (E x P2) x (1 ÷ (2 x PI))2 = ________lb-in2
K
C. Total Inertia
1. Add leadscrew shaft = ________lb-in2
Inertia and load inertia
J System = J Shaft + J Load Reference
D. Friction
1. Friction Force = ________lb
F force = µ x W load
µ = Coefficient of Friction
2. Total Friction Torque = ________lb-in
F total = (F force) ÷ (P x E x 2 x PI)
3. PULLEY MECHANICAL SYSTEM
Corrosive agents
Windblown dust
henry H inductance
meter m length
Outdoors
Falling dirt
Indoors
ohm electrical resistance Standard
second s time NEMA (IEC)*
volt V electrical potential difference NEMA 1 (IP10)
REFERENCE
8 4 4
watt W power NEMA 3 (IP54) 8 8 4 4 4 4 4 4
form factor ff rms current ÷ avg current
NEMA 4 (IP56) 8 8 4 4 4 4 4 4 4
NEMA 4X (IP56) 8 8 4 4 4 4 4 4 4 4
SIZING an ENCLOSURE
NEMA 12 (IP52) 8 4 4 4 4 4
LENGTH* FORCE*
A B mm cm m in ft B
A g kg oz lbs N
mm - 0.1 0.001 0.0393701 0.00328084 g - 0.001 0.035274 0.00220462 0.0098
cm 10 - 0.01 0.393701 0.0328084 kg 100 - 35.274 2.20462 9.807
m 1000 100 - 39.3701 3.28084 oz 28.3495 0.0283495 - 0.0625 0.278
in 25.4 2.54 0.0254 - 0.083333 lbs 453.592 0.45392 16 - 4.448
ft 304.8 30.48 0.3048 12 - N 101.97 0.102 3.597 0.2248 -
VELOCITY*
REFERENCE
A B ft/min in/min m/min ft/sec in/sec m/sec
1 ft/min – 12.0 0.3048 1.6667 x 10-2 0.2000 5.08 x 10-3
1 in/min 8.333 x 10-2 – 2.540 x 10-2 1.3888 x 10-3 1.6666 x 10-2 4.23 x 10-4
1 m/min 3.281 39.372 – 5.468 x 10-2 0.6562 1.667 x 10-2
1 ft/sec 60 720 18.29 – 12 0.3048
1 in/sec 5 60 1.524 8.333 x 10-2 – 2.540 x 10-2
K
1 m/sec 196.85 2362.2 60.0 3.281 39.372 –
TORQUE*
Reference
A B Nm Ncm dyn cm kgm† kgcm† gcm† oz-in lb-ft lb-in
Nm - 100 107 0.1019716 10.1972 1.019716 x 104 141.6121 0.7375633 8.850759
Ncm 10-2 - 105 1.019717 x 103 0.1019716 101.9716 1.41612110 .7375633 x 103 0.08850759
dyn cm 10-7 10-5 - 1.019717 x 10-6 1.019717 x 106 -1.019717 x 10-3 1.416121 x 10-5 7.375633 x 10-8 8.850759 x 10-7
kgm† 9.80665 980.665 9.80665 x 107 - 100 105 1.3887407 x 103 7.233025 86.79630
kgcm† 9.80665 x 10-2 9.80665 9.80665 x 105 10-2 - 103 13.887407 0.07233025 0.8679630
gcm 9.80665 x 10-5 9.80665 x 10-3 980.665 105 10-3 - 0.013887407 7.233025 x 10-5 8.679630 x 10-4
oz-in 7.061541 x 10-3 0.7061541 7.061541 x 104 7.200768 x 104 0.07200768 72.00768 - 5.20833 x 10-3 0.0625
lb-ft 1.355816 135.5816 1.355816 x 107 0.13825473 13.825473 1.382547 x 104 192 - 12
lb-in 0.1129846 11.29846 1.129846 x 106 0.011521228 1.1521228 1.151228 x 103 16 0.0833333 -
†Sometimes written as kpm, kpcm and pcm to denote the force equivalent of the kg and g mass.
INERTIA*
kgcm2 10-4 - 103 5.46745 0.0141612 0.341718 8.85076 x 10-4 2.37304 x 10-4 7.37563 10-5
gcm2 10-7 10-3 - 5.467745 x 10-3 1.41612 x 10-5 3.41718 x 10-4 8.85076 x 10-7 2.37304 x 10-6 7.37563 x 10-6
oz-in2 1.82899 x 10-5 0.182899 182.899 - 2.59009 x 103 0.0625 1.61880 x 10-4 4.34028 x 10-4 1.34900 x 10-5
oz-in-sec2 7.06154 x 10-3 70.6154 7.06154 x 104 386.088 - 24.1305 0.0625 0.1675 5.20833 x 10-3
lb-in2 2.92630 2.92630 2.92630 x 103 16 0.0414414 - 2.59007 x 10-3 6.9444 x 10 2.15840 x 10
lb-in-sec2 0.112985 1.12985 x 103 1.12985 x 106 6.17740 x 103 16 386.0892 - 2.63117 0.083333
lb-ft2 0.0421400 421.400 4.21400 x 105 2.304 x 10 5.96756 144 0.372972 - 0.0310809
lb-ft-sec2 1.35582 1.35582 x 104 1.35582 x 107 7.41289 x 104 192 4.63307 x 103 12 32.1740 -
(slug ft2)
UL CUL CSA CE
PART NUMBER PAGE #
®
MM23011C 2 Y Y Y Y
MM23001C 2 Y Y Y Y
MM23012D 3 Y Y Y Y
MM23112D 3 Y Y Y Y
MM23212D 3 Y Y Y Y
MM23412D 3 Y Y Y Y
MM23002D 3 Y Y Y Y
MM23102D 3 Y Y Y Y
MM23402D 3 Y Y Y Y
MM23502D 3 Y Y Y Y
REFERENCE
M1 4 Y Y N N
M2 5 N P N N
PCM21000A 6 Y N Y Y
PCM21010A 6 Y N Y Y
PCM22000A 6 Y N Y Y
PCM23001A 6 Y N Y Y
MM311U 7 Y Y Y Y
MM301U 7 Y Y Y Y
K MM501U
MM03-115AC-PCM
7
8
Y
Y
Y
Y
N
N
N
Y
MM10-115AC-PCM 8 Y Y N Y
MM03-230AC-PCM 8 Y Y N Y
MM10-230AC-PCM 8 Y Y N Y
MM31701B 9 N N N N
MM31751B 9 N N N N
MM31700B 9 N N N N
MM31750B 9 N N N N
MM23201C 10 Y Y Y Y
MM21151C 10 N N N N
MM21251C 10 N N N N
MM23101C 10 Y Y Y Y
MC10 11 Y Y N N
MC10R 11 Y Y N N
MC10-PCM 11 Y Y N N
MM23411C 12 Y Y Y Y
MM23401C 12 Y Y Y Y
PCM23401A 13 Y N Y Y
PCM23411A 13 N N N Y
MMXL02-D240AC 14 Y N Y Y
MMXL05-D240AC 14 Y N Y Y
MMXL10-D240AC 14 Y N Y Y
XL3025A 15 Y N Y Y
XL3050A 15 N N N Y
XL3200A 15 Y N Y Y
XL3300A 15 N N N Y
XP02-115AC 16 Y N Y N
XP02-115AC-Q 16 N N Y N
XP05-115AC 16 Y N Y N
XP10-115AC 16 Y N Y N
XP01-115AC-SL 17 Y Y N N
XP03-115AC-SL 17 Y Y N N
XP08-60DC 20 Y Y N Y
DC16-12/24 19 Y Y N Y
DC60-12/24 19 Y Y N Y
DC60-36/48 19 Y Y N Y
DC5004Q-36/48 18 N N N Y
XP16-36/48DC 20 Y Y N Y
XP32-12/24DC 20 Y Y N Y
XP60-12/24DC 20 Y Y N Y
LV01-24AC 21 Y Y N Y
LV02-24AC/DC 21 Y Y N Y
Y = YES N = NO P = PENDING
UL CUL CSA CE
PART NUMBER PAGE #
®
PCMXP02-115AC 22 Y N Y N
PCMXP05-115AC 22 Y N Y N
PCMXP10-115AC 22 Y N Y N
C1XP01-115AC-A 23 Y N Y Y
C1XP03-115AC-A 23 Y N Y Y
C4XL3025A 24 N N N Y
C4XL3200A 24 N N N Y
RG510UA 25 Y Y Y Y
RG500UA 25 Y Y Y Y
RG5500U 26 Y Y N N
REFERENCE
RG60U 27 Y Y N N
RG60U-T 27 Y Y Y N
MMRG31U 28 Y N Y Y
MMRG30U 28 Y N Y Y
MMRG40U 28 Y N Y Y
MMRGD03-D230AC 29 N Y N Y
MMRGD10-D230AC 29 Y Y N Y
RGT300U 30 Y Y Y Y
RGT310U
RGT400U
30
30
Y
Y
Y
Y
Y
Y
Y
Y
K
RG25U 31 Y N Y Y
RG51UA 31 Y N Y Y
NRG02-D240AC-4Q 32 Y N N Y
NRG05-D240AC-4Q 32 Y N N Y
NRG10-115AC-4Q 32 Y N N Y
NRG02-D240AC-2Q 33 Y N N Y
NRG05-D240AC-2Q 33 Y N N Y
NRG10-115AC-2Q 33 Y N N Y
RG500A 34 Y Y Y Y
RG510A 34 Y Y Y Y
RG501A 35 Y Y N N
RG511A 35 Y Y Y Y
C1RGD03-D230AC 36 N N N N
C1RGD10-D230AC 36 N N N N
VFD Series 53 Y Y N N
MAC Series 54 N Y N Y
ACM100 Series 55 Y Y N N
AC200 Series 56 Y Y N N
AC300 Series 59 Y Y N N
AC400 Series 59 Y Y N N
LVBL02-24AC/DC 68 Y Y N Y
LVBL06-24AC/DC 68 Y Y N Y
BOSS04AC-1Q 69 P N N P
BOSS08AC-1Q 69 P N N P
BOSS15AC-1Q 69 P N N P
BOSS04-D240AC-4Q 70 Y N Y Y
BOSS08-D240AC-4Q 70 Y N Y Y
BOSS15-115AC-4Q 70 Y N Y Y
BOSS04-D240AC-CM 71 Y N Y Y
BOSS08-D240AC-CM 71 Y N Y Y
BOSS15-115AC-CM 71 Y N Y Y
MMBOSS05-24DC-1Q 72 Y N N N
DLC600 87 Y N N Y
VT8-D230AC 88 Y N N N
PCM4 90 Y N Y Y
PCM Option 90 N N N N
200-0386A 90 N N N N
VFD05-D230AC-PCM 50 Y Y N N
VFDP4X04-D230AC-PCM 52 Y Y N N
VFDA4X04-D230AC-PCM 51 N N N N
VFDF4X04-D230AC-PCM 51 N N N N
Y = YES
N = NO
P = PENDING
Acceleration/Deceleration The time rate of change in velocity; accel- necting the power source. The rotating motor then becomes a gener-
eration refers to an increase in velocity, while deceleration refers to a ator. When connected to a resistor, the energy of rotation is then dis-
decrease in velocity. Generally expressed as radians/sec/sec. Board- sipated as heat in the resistor.
mounted trimmer potentiometers let users adjust the time it takes for the
Duty Cycle The ratio of operating time versus total cycle time of a
motor to reach set speed.
motor. A motor has a continuous duty rating if it continues to operate
Actuator A device that converts various forms of energy, when given an for an indefinite amount of time and its normal operating tempera-
input, to rotating or linear mechanical motion such as a motor. ture remains within the temperature limits of its insulation system. A
motor has an intermittent duty rating if it never reaches a steady tem-
Air-Gap The area between the rotating and stationary members of an
perature, but is allowed to cool between operations.
electric motor.
Enclosure A description of the motor or drive housing. The selected
Alternating Current (AC) Electrical current flow, usually generated by
enclosure depends on the application’s environment and heat gener-
the utilities at 60 Hz, which continuously reverses direction in the middle
ated by the device.
of its cycle. Mathematically, it follows a sine wave; it travels from zero,
then reaches a maximum in one direction, decreases to zero, then revers- Encoder A feedback device that translated mechanical motion into
es to reach a maximum in the opposite direction. an electronic signal or combination of signals (pulses).
Ambient Temperature The temperature of the medium, usually air, Field Motor field windings provide the magnetic field, located in the
REFERENCE
around a device such as a motor or drive. stator of DC shunt-wound motor, which interacts with the armature
field to produce torque. PM motors use magnets, instead of windings,
Ampere (AMP) The standard unit of electrical current, or rate of elec-
to produce the stator field.
tron flow. A closed-loop electrical circuit with one volt of potential differ-
ence across one Ohm of resistance causes one ampere of current to flow. Filter An electrical device used to suppress electrical noise, or to
improve the DC output to a DC motor.
Armature The armature is the rotating member of an electric motor. In
brush-type DC motors, it consists of the main current carrying windings Flyback Diode This is a super fast recovery diode that snubs cur-
(conductors) in the rotor. The commutator switches the power supply to the rent and voltage spikes as a result of the fast transients that occur
K armature windings to generate a magnetic field.
Back-Emf Also known as counter emf (cemf), it is the voltage produced
when IGBT, and MOSFETS are turned on and off quickly.
Form Factor Form factor indicates how much AC component
across motor windings, due to the winding turns being cut by a magnetic resides in the DC output from DC drives. Represented mathematical-
field, during rotation of the motor. The back-emf is directly proportional to ly as the ratio of a signal’s root-mean square current value to its aver-
rotor velocity and opposite in polarity to the applied voltage. This static age current value. Any form factor value greater than one means that
voltage arises from the generator action in a motor, even if the motor some of the current produces heat instead of torque.
windings are not energized.
Four-quadrant This term refers to a drive’s ability to control the
Backlash In a mechanical system, backlash is the relative motion velocity and torque of a motor in either direction of rotation. The
between two devices, connected by a coupler, gear, screw, etc. direction of torque can be in the opposite direction of the velocity for
applications requiring braking or deceleration. Single-quadrant dri-
Bridge Rectifier A section of the DC drive that converts the AC power
ves, on the other hand, only produce torque and velocity in the same
supply into a DC source.
direction of rotation.
Brushes The current conducting material, usually carbon or graphite,
Frequency Frequency refers to how often a complete cycle occurs
which rests directly on the commutator of brush-type DC motor. They
in a unit of time. Frequency is usually measured in cycles per second,
transmit current from the power supply to the armature.
or Hertz, where 1 cycle/second equals 1 Hz. The standard AC power
Capacitor A device which holds electrical charge for a period of time, supply in the USA is 60 Hz, while 50 Hz remains common in many
prevents the flow of direct current and allows the flow of alternating cur- other countries of the world.
rent. These components serve as filters in DC drives to provide a “clean-
Friction The resistance to motion between surfaces
er” DC signal to the motor.
Fuse A device connected to an electrical circuit designed to melt and
Chassis Open construction of a drive for mounting within a customer’s
open the circuit in the event of excess current flow.
existing enclosure or control console.
Gearhead A mechanical device that converts speed and torque to
Choke A filter device consisting of an inductor and a resistor. Although
values required by the application. Output torque increases, and out-
more expensive than a typical RC filter, they exhibit better performance.
put speed decreases proportionally to the gear ratio.
Closed-loop A system that uses feedback information to regulate the
Generator A machine that converts mechanical energy into electric
output response. The output feeds back to a controller for comparison to
energy.
the input command; any difference results in a corresponding change in
the input command. Thus, the accuracy increases. Hall Effect Sensor These feedback devices, commonly used in
brushless motors, provide information for the amplifier to electroni-
Cogging Cogging refers to shaft rotation occurring in jerks or increments
cally commutate the motor. The sensors generate commutation sig-
rather than smooth continuous motion. The non-uniform (“jerky”) rotation
nals by sensing the position of a magnetized wheel on the rotor.
results from the armature’s propensity to certain discrete angular posi-
tions. The interaction of the armature coils entering and leaving magnetic Horsepower The rate at which work is performed. It equals the
fields, produced by the field coils or permanent magnets, causes speed speed multiplied by torque, and a constant, depending on the units
changes. The armature tends to speed up and slow down as it cuts selected.
through the fields during rotation. Cogging is very apparent at low speeds,
Inductance A property of an electric circuit that represents its abili-
and determines a motor’s speed range.
ty to resist changes in current flow.
Commutator A device mounted on the armature shaft and consisting of
Inertia A function of the mass and shape of an object. The inertia
a number of wedge shaped copper segments arranged around the shaft.
represents the property of an object that resists a change in motion.
These segments are insulated from the shaft and from each other. The
An object’s inertia increases directly with an increase in the object’s
motor brushes ride on the periphery of the commutator, and electrically
mass; also, increasing inertia loads require more force to accelerate
connect and switch the armature coils to the power source.
and decelerate them.
Conductor Any material, such as copper or aluminum, which offers lit-
Inverter (Variable Frequency Drives) AC drive that varies the
tle resistance to the flow of electric current.
frequency and voltage applied to an AC motor to vary motor speed.
Current Limit (Torque Limit) This feature permits the operator to adjust
IR Compensation It varies the mount of voltage to the armature in
the maximum current the motor can draw. This, in effect, limits the maxi-
response to current (load) changes. It is adjustable via a
mum torque the motor will produce.
Dynamic Braking A way of quickly stopping a motor by discon-
board mounted trimmer potentiometer. opposed to the error itself. It analyzes how an error differs from a previ-
ous error and adjusts accordingly. PID combines all three loops
Isolated Gate Bipolar Transistor gate (IGBT) A power transistor
resulting in an extremely accurate form of digital error correction.
with a gate similar to the base of BJT. The difference is that the gate is
Each loop checks and balances the other to assure the right amount of
electrically insulated from the collector-emitter circuit. This allows high
error correction. Lead-Lag is similar to PI in correcting error through
voltages and currents to be conducted.
known error and average error. The difference is that this can over or
Jogging This feature provides a means of momentarily moving the under compensate, based on a trend or assumption of what is assumed
motor at a different speed (normally slower) from the normal operating will occur in the next error. The error correction can lead or lag the actu-
speed. Operators access this function using a separate control input. al error.
Load A term used to describe work require form a motor to drive Rated Values The rated value of a parameter (voltage, temp, etc.) is
equipment attached at the shaft. Usually defined in units of horsepower, the maximum value that the parameter can reach in an electric device
or torque at a certain speed. operating continuously without undue degradation, loss of its basic
properties, or safety hazards.
MOSFET A Metal-Oxide-Semiconductor-Field-Effect-Transistor is simi-
lar to standard field-effect transistors. MOSFETs can be a N or P type. Regenerative Regenerative drives, often used interchangeably with
They will or will not conduct from source to drain unless a voltage is four quadrant drives, applies to the regeneration of energy from the
applied to the gate of the MOSFET. They have turn-on and turn-off motor and drive, back to the power source. A motor generates when the
capability, as well as fast reaction times. load forces the motor to go faster than the drive has set. Four quadrant
REFERENCE
drives can prevent motors from over speeding. A four quadrant drive is
NEMA The acronym stands for the National Electrical Manufacturers regenerative when it puts the generated energy back into the source, like
Association. The agency provides specification standards for motors and a battery or the AC line. Also, the energy could be dumped across a
drives. dynamic brake resistor or a dump resistor, as is the case in a non-regen-
Noise (EMI/RFI) Electrical disturbances that interfere with proper erative, four quadrant drive.
transmission of electrical signals. Noise can have adverse effects on the Relay These electronic components control other devices in a circuit. A
system performance. set of contacts, the switching mechanism, open or close when the relay’s
Non-volatile Memory A memory storage system that maintains infor- magnetic coil becomes energized.
mation during the loss of power. Resistance The opposition to current flow through a conductor in a K
Ohm Unit of electrical resistance of a circuit in which a potential dif- closed circuit.
ference of one volt produces a current of one ampere. Rotor The rotating assembly of a motor. Usually includes a shaft, fan
Open-Collector An output signal, provided by a transistor, where the
“open-collector output” acts like a switch closure to ground when acti-
vated.
Open-Loop A system that does not use feedback information to regu-
Glossary
late performance. and rotor core.
Phase Lock Loop (PLL) Used for error correction, PLL refers to an Silicon Controlled Rectifier (SCR) Also known as a thyristor, a SCR is
external digital controller that monitors digital feedback proportional to basically a diode with an extra junction tied to a third leg, known as the
velocity. It compares that to a known number of counts that should be gate between the cathode and anode. SCRs prevent current flow in either
seen within a specified time frame, and calculates error based on its direction until the gate receives a voltage signal. After receiving this trig-
feedback. Minarik uses Phase Lock Loop on digital front-ends such as ger signal, the SCR then becomes a diode. It remains on, regardless of
the DLC Series. what happens at the gate, until the zero crossing, at which point current
cease to flow.
PLC A programmable logic controller (PLC) uses programmed logic
instructions to control banks of inputs and outputs which interface timed Servo A system consisting of an amplifier, actuator, and feedback ele-
switch actuation to external electro-mechanical devices. ment. Servos tend to control one or combination of the following vari-
ables: position, velocity and torque.
Plugging A method to provide quick stopping or reversing of a motor
by applying partial or full reverse voltage on the motor terminals during Speed Regulation Defined as the deviation in motor speed from No
operation. Not recommended for DC systems since the life of the motor Load to Full Load; usually expressed as a percentage of base speed.
and drive reduces, while permanent damage may result. Feedback devices, like a tachometer or digital closed loop control, pro-
vide increased regulation.
Poles The magnetic poles in an electric motor that result from connec-
tion and placement of the windings in the motor. Besides poles created Stator The stationary part of a motor. A PM DC motor holds its mag-
by electricity, permanent magnets mounted in specific areas are poles nets in the stator.
with a constant orientation.
Surge Suppressors These devices, like a metal oxide varistor (MOV),
Potentiometer (Pot) A passive device (variable resistor) used to vary suppress voltage transients that can occur on the AC line.
voltage between a minimum and maximum level. The standard speed
pot is a 300° or single-turn. Operators control the speed of a motor Tachometer Feedback A tachometer (tach) generates a voltage pro-
from the potentiometer connected to a drive. Also, board-mounted trim- portional to speed. Tachs provide a closed-loop system with excellent
mer pots allow users to make calibrations. speed regulation.
Proportional-Integral-Derivative The act of recognizing a velocity or Torque A rotational force equal to an equivalent linear force applied
position error in a system, and applying correction (or voltage change) to at a right angle to a radius of r.
the system amplifier, thereby changing the motor’s speed or altering posi- Torque-to-Inertia Ratio The rated motor torque divided by its rotor
tion. PID refers to a group of gain parameters that tune or optimize the inertia. Helps determine a motor’s ability to accelerate loads.
response of a closed-loop system.
Transformer A passive device that raises or lowers AC voltage by
1. Proportional: This feedback loop compares error and adds an equal induction.
amount of reference beyond the original. For example: with a 20% error,
the loop applies 20% more than the original reference. TTL (Transistor-Transistor Logic) A popular family of integrated cir-
cuit devices that operate from logic level voltages, 5 to 12 VDC.
2. Integral: This loop examines the average error over a number of sam-
ples, and makes the correction associated with it. For example: with a Voltage Voltage is electric pressure. A volt is a unit of electromotive force
20% error reading in one window and 10% error in another, the integral which causes 1 Amp of current to flow through a 1 Ohm resistor.
loop may apply 15% error correction in the third window based on aver-
Watts The power required to maintain one ampere of current at a pres-
age of previous readings.
sure of one volt when the two components are in phase with each other.
3. Derivatives: This loop reads instantaneous change in error, as A unit of horsepower is equal to 746 watts.
OLD MODELS NEW MODELS FOOTNOTES OLD MODELS NEW MODELS FOOTNOTES
RG400UA-PCM RG500UA-PCM #5 SLT58UD4 No longer available #1
RG300UA RG500UA SLT68UD4 No longer available #1
SH12 SL15 SLT78UD4 No longer available #1
SH12FB SL15 SLT298UD4 No longer available #1
SH14 SL15 SSR21010A RG500UA
SH32 MM21251C SSR21000A RG500UA
SH32FB MM21251C SSR22000A RG500UA
SH33 MM21251C TA100P TA101P #5
SH52 MM21251C TR9020U No longer available #1
SH52FB MM21251C VT2-115 VT7-115 #5
SH53 MM21251C VT3-230 VT7-230 #5
SH63 MM21251C VT6-115 VT7-115 #5
SH73 No longer available #1 VT6-230 VT7-230 #5
REFERENCE
SH83 No longer available #1 W12 No longer available #1
SH273 No longer available #1 W14 No longer available #1
SH283 No longer available #1 W32 MM21251C
SH293 No longer available #1 W33 No longer available #1
SL10U XP01-115AC-SL #5 W52 MM21251C
SL14 SL15 W53 No longer available #1
SL14P No longer available #1 W63 No longer available #1
SL15U XP01-115AC-SL #5 W63RM No longer available #1 K
SL31UD1 XL3025A W73 No longer available #1
SL31UD2 XL3025A W83 No longer available #1
SL31UD3 XL3025A W203 No longer available #1
SL31UD4 XL3025A #5 W273 No longer available #1
SL32 MM21251C #4, #5 W283 No longer available #1
SL51UD1 XL3025A W293 No longer available #1
SL51UD2 XL3025A WP10 No longer available #1
SL51UD3 XL3025A WP11 No longer available #1
SL51UD4 XL3025A #5 WP12 No longer available #1
SL52 MM21251C #4, #5 WP15 No longer available #1
SL58 MM21251C WP20 No longer available #1
SL58U XL3025A WP21 No longer available #1
SL61 MM21151C WP24 No longer available #1
SL61UD1 XL3025A WP25 No longer available #1
SL61UD2 XL3025A WP32 No longer available #1
SL61UD3 XL3025A WP50 No longer available #1
SL61UD4 XL3025A WP51 No longer available #1
SL63 MM21251C WP52 No longer available #1
SLF38 MM21251C WP54 No longer available #1
SLF38UD4 XL3025A WP55 No longer available #1
SLF58 MM21251C WP6001 No longer available #1
SLF58UD4 XL3025A WP6011 WP6211 #5
SLF61 MM21151C WP6012 WP6212 #5
SLF63 MM21251C WP6020 No longer available #1
SLF67 MM21151C WP6023 No longer available #1
SLF68 MM21251C WP6040 No longer available #1
SLF68UD4 XL3025A WP6101 WP6201 #5
SLF69 MM21151C WP6111 WP6211 #5
SLF70 MM21251C WP6120 No longer available #1
SLF88 No longer available #1 WP1233 No longer available #1
SLF88XF No longer available #1 WP1253LP XL3025A #2
SLF298 No longer available #1 XLT2300NF XL3300A #5
SLT18UD4 No longer available #1 1253 No longer available #1
SLT38UD4 No longer available #1 1253LP XL3025A #2
FOOTNOTES
#1. No longer available; treat as new application.
#2. Hp ratings slightly different. Example: MM51 is designed for 1/4 Hp and less; MM2311C is designed for 1/8 Hp and less.
#3. Requires heat sink attached to the control or equivalent Hp ratings.
#4. For reversible application. If unidirectional, substitute MM21151C or C4XL3025.
#5. Footprint is exact.
*Open Chassis
REFERENCE
510-09-022 In-line Geared Motor 39 518-43-070 NEMA 34 Gearhead 85
510-09-025 In-line Geared Motor 39 518-43-100 NEMA 34 Gearhead 85
510-09-029 In-line Geared Motor 39 518-44-004 NEMA 42 Gearhead 85
510-09-031 In-line Geared Motor 39 518-44-005 NEMA 42 Gearhead 85
510-09-032 In-line Geared Motor 39 518-44-007 NEMA 42 Gearhead 85
510-09-033 In-line Geared Motor 39 518-44-010 NEMA 42 Gearhead 85
510-09-035 In-line Geared Motor 39 518-44-016 NEMA 42 Gearhead 85
510-09-037
510-09-038
In-line Geared Motor
In-line Geared Motor
39
39
518-44-028
518-44-040
NEMA 42 Gearhead
NEMA 42 Gearhead
85
85
K
510-09-041 In-line Geared Motor 39 518-44-049 NEMA 42 Gearhead 85
510-09-043 In-line Geared Motor 39 530-XX-210 Brushless motor 73
510-09-045 In-line Geared Motor 39 530-XX-210N Brushless motor 73
510-18-002 In-line Geared Motor 39 530-XX-212 Brushless motor 73
510-18-003 In-line Geared Motor 39 530-XX-230 Brushless motor 73
510-18-007 In-line Geared Motor 39 530-XX-230N Brushless motor 73
510-18-008 In-line Geared Motor 39 530-XX-270 Brushless motor 73
510-18-018 In-line Geared Motor 39 530-XX-270N Brushless motor 73
510-18-021 In-line Geared Motor 39 530-XX-272 Brushless motor 73
510-18-023 In-line Geared Motor 39 530-XX-272N Brushless motor 73
510-18-025 In-line Geared Motor 39 530-XX-312 Brushless motor 73
510-18-027 In-line Geared Motor 39 530-XX-312N Brushless motor 73
511-09-047 Right-Angle Geared Motor 40 530-XX-330 Brushless motor 73
511-09-048 Right-Angle Geared Motor 40 530-XX-330N Brushless motor 73
511-09-049 Right-Angle Geared Motor 40 530-XX-332 Brushless motor 73
511-09-056 Right-Angle Geared Motor 40 530-XX-332N Brushless motor 73
511-09-057 Right-Angle Geared Motor 40 530-XX-334 Brushless motor 73
511-09-058 Right-Angle Geared Motor 40 530-XX-334N Brushless motor 73
511-09-060 Right-Angle Geared Motor 40 530-XX-352 Brushless motor 73
511-09-061 Right-Angle Geared Motor 40 530-XX-352N Brushless motor 73
511-09-063 Right-Angle Geared Motor 40 530-XX-354 Brushless motor 73
511-09-064 Right-Angle Geared Motor 40 530-XX-354N Brushless motor 73
511-09-065 Right-Angle Geared Motor 40 530-XX-372 Brushless motor 73
511-18-051 Right-Angle Geared Motor 40 530-XX-372N Brushless motor 73
511-18-054 Right-Angle Geared Motor 40 530-XX-374 Brushless motor 73
511-18-057 Right-Angle Geared Motor 40 530-XX-374N Brushless motor 73
511-18-059 Right-Angle Geared Motor 40 530-XX-412 Brushless motor 73
518-41-004 NEMA 17 Gearhead 84 530-XX-412N Brushless motor 73
518-41-005 NEMA 17 Gearhead 84 530-XX-420 Brushless motor 73
518-41-007 NEMA 17 Gearhead 84 530-XX-420N Brushless motor 73
518-41-010 NEMA 17 Gearhead 84 530-XX-422 Brushless motor 73
518-41-016 NEMA 17 Gearhead 84 530-XX-422N Brushless motor 73
518-41-028 NEMA 17 Gearhead 84 530-XX-426 Brushless motor 73
518-41-040 NEMA 17 Gearhead 84 530-XX-426N Brushless motor 73
518-41-049 NEMA 17 Gearhead 84 530-XX-430 Brushless motor 73
518-41-070 NEMA 17 Gearhead 84 530-XX-430N Brushless motor 73
518-41-100 NEMA 17 Gearhead 84 530-XX-432 Brushless motor 73
518-42-004 NEMA 23 Gearhead 84 530-XX-432N Brushless motor 73
518-42-005 NEMA 23 Gearhead 84 5VR1 Reduces control noise 92
518-42-007 NEMA 23 Gearhead 84 6EP1 Reduces control noise 92
518-42-010 NEMA 23 Gearhead 84 6VDK1 Reduces control noise 92
REFERENCE
AC325T-18.5 Isolated PWM AC NEMA 1 60 AC354T-1.5 Isolated PWM AC NEMA 4X 60
AC325T-2.2 Isolated PWM AC NEMA 1 60 AC354T-11 Isolated PWM AC NEMA 4X 60
AC325T-22 Isolated PWM AC NEMA 1 60 AC354T-15 Isolated PWM AC NEMA 4X 60
AC325T-3.7 Isolated PWM AC NEMA 1 60 AC354T-2.2 Isolated PWM AC NEMA 4X 60
AC325T-30 Isolated PWM AC NEMA 1 60 AC354T-3.7 Isolated PWM AC NEMA 4X 60
AC325T-37 Isolated PWM AC NEMA 1 60 AC354T-5.5 Isolated PWM AC NEMA 4X 60
AC325T-45 Isolated PWM AC NEMA 1 60 AC355T-0.75 Isolated PWM AC NEMA 4X 60
AC325T-5.5 Isolated PWM AC NEMA 1 60 AC355T-1.5 Isolated PWM AC NEMA 4X 60 K
AC331S-0.2 Isolated PWM AC NEMA 4 & 12 60 AC355T-11 Isolated PWM AC NEMA 4X 60
AC331S-0.4 Isolated PWM AC NEMA 4 & 12 60 AC355T-15 Isolated PWM AC NEMA 4X 60
AC331S-0.75 Isolated PWM AC NEMA 4 & 12 60 AC355T-2.2 Isolated PWM AC NEMA 4X 60
AC331S-1.1 Isolated PWM AC NEMA 4 & 12 60 AC355T-3.7 Isolated PWM AC NEMA 4X 60
AC332S-0.4 Isolated PWM AC NEMA 4 & 12 60 AC355T-5.5 Isolated PWM AC NEMA 4X 60
AC332S-0.75 Isolated PWM AC NEMA 4 & 12 60 AC421S-0.2 Isolated PWM AC NEMA 1 60
AC332S-1.1 Isolated PWM AC NEMA 4 & 12 60 AC421S-0.4 Isolated PWM AC NEMA 1 60
AC332S-1.5 Isolated PWM AC NEMA 4 & 12 60 AC421S-0.75 Isolated PWM AC NEMA 1 60
AC332S-2.2 Isolated PWM AC NEMA 4 & 12 60 AC421S-1.1 Isolated PWM AC NEMA 1 60
AC332T-0.4 Isolated PWM AC NEMA 4 & 12 60 AC422S-0.4 Isolated PWM AC NEMA 1 60
AC332T-0.75 Isolated PWM AC NEMA 4 & 12 60 AC422S-0.75 Isolated PWM AC NEMA 1 60
AC332T-1.1 Isolated PWM AC NEMA 4 & 12 60 AC422S-1.1 Isolated PWM AC NEMA 1 60
AC332T-1.5 Isolated PWM AC NEMA 4 & 12 60 AC422S-1.5 Isolated PWM AC NEMA 1 60
AC332T-11 Isolated PWM AC NEMA 4 & 12 60 AC422S-2.2 Isolated PWM AC NEMA 1 60
AC332T-2.2 Isolated PWM AC NEMA 4 & 12 60 AC422T-0.4 Isolated PWM AC NEMA 1 60
AC332T-3.7 Isolated PWM AC NEMA 4 & 12 60 AC422T-0.75 Isolated PWM AC NEMA 1 60
AC332T-5.5 Isolated PWM AC NEMA 4 & 12 60 AC422T-1.1 Isolated PWM AC NEMA 1 60
AC332T-7.5 Isolated PWM AC NEMA 4 & 12 60 AC422T-1.5 Isolated PWM AC NEMA 1 60
AC334T-0.75 Isolated PWM AC NEMA 4 & 12 60 AC422T-11 Isolated PWM AC NEMA 1 60
AC334T-1.5 Isolated PWM AC NEMA 4 & 12 60 AC422T-15 Isolated PWM AC NEMA 1 60
AC334T-11 Isolated PWM AC NEMA 4 & 12 60 AC422T-18.5 Isolated PWM AC NEMA 1 60
AC334T-15 Isolated PWM AC NEMA 4 & 12 60 AC422T-2.2 Isolated PWM AC NEMA 1 60
AC334T-2.2 Isolated PWM AC NEMA 4 & 12 60 AC422T-22 Isolated PWM AC NEMA 1 60
AC334T-3.7 Isolated PWM AC NEMA 4 & 12 60 AC422T-3.7 Isolated PWM AC NEMA 1 60
AC334T-5.5 Isolated PWM AC NEMA 4 & 12 60 AC422T-5.5 Isolated PWM AC NEMA 1 60
AC335T-0.75 Isolated PWM AC NEMA 4 & 12 60 AC422T-7.5 Isolated PWM AC NEMA 1 60
AC335T-1.5 Isolated PWM AC NEMA 4 & 12 60 AC424T-0.75 Isolated PWM AC NEMA 1 60
AC335T-11 Isolated PWM AC NEMA 4 & 12 60 AC424T-1.5 Isolated PWM AC NEMA 1 60
AC335T-15 Isolated PWM AC NEMA 4 & 12 60 AC424T-11 Isolated PWM AC NEMA 1 60
AC335T-2.2 Isolated PWM AC NEMA 4 & 12 60 AC424T-15 Isolated PWM AC NEMA 1 60
AC335T-3.7 Isolated PWM AC NEMA 4 & 12 60 AC424T-18.5 Isolated PWM AC NEMA 1 60
AC335T-5.5 Isolated PWM AC NEMA 4 & 12 60 AC424T-2.2 Isolated PWM AC NEMA 1 60
AC342T-15 Isolated PWM AC NEMA 4 & 12 60 AC424T-22 Isolated PWM AC NEMA 1 60
AC344T-18.5 Isolated PWM AC NEMA 4 & 12 60 AC424T-3.7 Isolated PWM AC NEMA 1 60
AC344T-22 Isolated PWM AC NEMA 4 & 12 60 AC424T-30 Isolated PWM AC NEMA 1 60
AC345T-18.5 Isolated PWM AC NEMA 4 & 12 60 AC424T-37 Isolated PWM AC NEMA 1 60
AC345T-22 Isolated PWM AC NEMA 4 & 12 60 AC424T-45 Isolated PWM AC NEMA 1 60
AC351S-0.2 Isolated PWM AC NEMA 4X 60 AC424T-5.5 Isolated PWM AC NEMA 1 60
AC351S-0.4 Isolated PWM AC NEMA 4X 60 AC425T-0.75 Isolated PWM AC NEMA 1 60
AC351S-0.75 Isolated PWM AC NEMA 4X 60 AC425T-1.5 Isolated PWM AC NEMA 1 60
AC351S-1.1 Isolated PWM AC NEMA 4X 60 AC425T-11 Isolated PWM AC NEMA 1 60
AC432S-0.75 Isolated PWM AC NEMA 4 & 12 60 BOSSDB-115 115V, BOSS 4Q Regen Circuit 92
AC432S-1.1 Isolated PWM AC NEMA 4 & 12 60 BOSSDB-230 230V, BOSS 4Q Regen Circuit 92
AC432S-1.5 Isolated PWM AC NEMA 4 & 12 60 C1RGD03-D230AC SCR Digital Regen NEMA 1 Enclosure 36
AC432S-2.2 Isolated PWM AC NEMA 4 & 12 60 C1RGD10-D230AC SCR Digital Regen NEMA 1 Enclosure 36
AC432T-0.4 Isolated PWM AC NEMA 4 & 12 60 C1XP01-115AC-A PWM NEMA 1 Enclosure 23
AC432T-0.75 Isolated PWM AC NEMA 4 & 12 60 C1XP03-115AC-A PWM NEMA 1 Enclosure 23
AC432T-1.1 Isolated PWM AC NEMA 4 & 12 60 C4XL3025 PWM NEMA 4X Enclosure 24
K AC432T-1.5
AC432T-11
Isolated PWM AC NEMA 4 & 12
Isolated PWM AC NEMA 4 & 12
60
60
C4XL3200A
CE04XL
PWM NEMA 4X Enclosure
Reduces incoming noise
24
92
AC432T-2.2 Isolated PWM AC NEMA 4 & 12 60 CE15XL Reduces incoming noise 92
AC432T-3.7 Isolated PWM AC NEMA 4 & 12 60 CE20MM Reduces control noise 92
AC432T-5.5 Isolated PWM AC NEMA 4 & 12 60 CE20RG Reduces control noise 92
AC432T-7.5 Isolated PWM AC NEMA 4 & 12 60 CE20XL Reduces incoming noise 92
AC434T-0.75 Isolated PWM AC NEMA 4 & 12 60 CE24PWM Reduces incoming noise 92
AC434T-1.5 Isolated PWM AC NEMA 4 & 12 60 CE4MM Reduces control noise 92
AC434T-11 Isolated PWM AC NEMA 4 & 12 60 CE4RG Reduces control noise 92
AC434T-15 Isolated PWM AC NEMA 4 & 12 60 DC16-12/24 PWM DC to DC Open Chassis 19
AC434T-2.2 Isolated PWM AC NEMA 4 & 12 60 DC5004Q-36/48 PWM DC to DC Enclosed 18
AC434T-3.7 Isolated PWM AC NEMA 4 & 12 60 DC60-12/24 PWM DC to DC Open Chassis 19
AC434T-5.5 Isolated PWM AC NEMA 4 & 12 60 DC60-36/48 PWM DC to DC Open Chassis 19
AC435T-0.75 Isolated PWM AC NEMA 4 & 12 60 DLC600 Digital Control 87
AC435T-1.5 Isolated PWM AC NEMA 4 & 12 60 DT-2R-A7 Limit Switch 91
AC435T-11 Isolated PWM AC NEMA 4 & 12 60 DT-2RV212-A7 Limit Switch 91
AC435T-15 Isolated PWM AC NEMA 4 & 12 60 LV01-24AC PWM DC Low Voltage 21
AC435T-2.2 Isolated PWM AC NEMA 4 & 12 60 LV02-24AC PWM DC Low Voltage 21
AC435T-3.7 Isolated PWM AC NEMA 4 & 12 60 LV02-24DC PWM DC Low Voltage 21
AC435T-5.5 Isolated PWM AC NEMA 4 & 12 60 LVBL02-24AC/DC Brushless Low Voltage Open Chassis 68
AC442T-15 Isolated PWM AC NEMA 4 & 12 60 LVBL06-24AC/DC Brushless Low Voltage Open Chassis 68
AC444T-18.5 Isolated PWM AC NEMA 4 & 12 60 M1 SCR Open Chassis 4
AC444T-22 Isolated PWM AC NEMA 4 & 12 60 M2 SCR Open Chassis 5
AC445T-18.5 Isolated PWM AC NEMA 4 & 12 60 MAC05-115AC AC Open Chassis 54
AC445T-22 Isolated PWM AC NEMA 4 & 12 60 MAC05-115AC-PCM AC Isolated Open Chassis 54
ACM110S-0.25 PWM AC IP20 58 MAC05-D240AC AC Open Chassis 54
ACM110S-0.4 PWM AC IP20 58 MAC05-D240AC-PCM AC Isolated Open Chassis 54
ACM110S-0.75 PWM AC IP20 58 MAC08-115AC AC Open Chassis 54
ACM110S-1.1 PWM AC IP20 58 MAC08-115AC-PCM AC Isolated Open Chassis 54
ACM112S-0.25 PWM AC IP20 58 MAC08-D240AC AC Open Chassis 54
ACM112S-0.4 PWM AC IP20 58 MAC08-D240AC-PCM AC Isolated Open Chassis 54
ACM112S-0.55 PWM AC IP20 58 MC10 SCR NEMA 4X Enclosure 11
ACM112S-0.75 PWM AC IP20 58 MC10-PCM SCR Isolated NEMA 4X Enclosure 11
ACM112S-1.1 PWM AC IP20 58 MC10-R SCR NEMA 4X Enclosure Reversing 11
ACM112S-1.5 PWM AC IP20 58 MM03-115AC-PCM SCR Isolated Open Chassis 8
ACM112S-2.2 PWM AC IP20 58 MM03-230AC-PCM SCR Isolated Open Chassis 8
ACM112T-0.4 PWM AC IP20 58 MM10-115AC-PCM SCR Isolated Open Chassis 8
ACM112T-0.75 PWM AC IP20 58 MM10-230AC-PCM SCR Isolated Open Chassis 8
ACM112T-1.1 PWM AC IP20 58 MM21151C SCR Filtered NEMA 1 Enclosure 10
ACM112T-1.5 PWM AC IP20 58 MM21251C SCR Filtered NEMA 1 Enclosure 10
ACM112T-2.2 PWM AC IP20 58 MM23001C SCR Open Chassis 2
ACM112T-3.7 PWM AC IP20 58 MM23002D SCR Open Chassis 3
ACM114T-0.4 PWM AC IP20 58 MM23011C SCR Open Chassis 2
REFERENCE
MM31701B SCR Open Chassis 9 VFD01-D230AC PWM AC Open Chassis 53
MM31750B SCR Open Chassis 9 VFD01-D230AC-PCM PWM AC Isolated Open Chassis 53
MM31751B SCR Open Chassis 9 VFD02-115AC PWM AC Open Chassis 53
MM501U SCR Isolated Open Chassis 7 VFD02-115AC-PCM PWM AC Isolated Open Chassis 53
MMBOSS05-24DC-1Q PWM Brushless Open Chassis 72 VFD02-230AC PWM AC Open Chassis 53
MMRG30U SCR Regen Open Chassis 28 VFD02-230AC-PCM PWM AC Isolated Open Chassis 53
MMRG30U-PCM SCR Isolated Regen Open Chassis 28 VFD02-D230AC PWM AC Open Chassis 53
MMRG31U
MMRG31U-PCM
SCR Regen Open Chassis
SCR Isolated Regen Open Chassis
28
28
VFD02-D230AC-PCM
VFD04-115AC
PWM AC Isolated Open Chassis
PWM AC Open Chassis
53
53
K
MMRG40U SCR Regen Open Chassis 28 VFD04-115AC-PCM PWM AC Isolated Open Chassis 53
MMRG40U-PCM SCR Isolated Regen Open Chassis 28 VFD04-230AC PWM AC Open Chassis 53
MMRGD03-D230AC SCR Digital Regen Open Chassis 29 VFD04-230AC-PCM PWM AC Isolated Open Chassis 53
MMRGD03-D230AC-PCM SCR Isolated Digital Regen Open Chassis 29 VFD04-D230AC PWM AC Open Chassis 53
MMRGD10-D230AC SCR Digital Regen Open Chassis 29 VFD04-D230AC-PCM PWM AC Isolated Open Chassis 53
MMRGD10-D230AC-PCM SCR Isolated Digital Regen Open Chassis 29 VFD05-D230AC-PCM PWM AC Isolated Open Chassis 50
MMXL02-D240AC PWM DC Open Chassis 14 VFDA4X04-D230AC-PCM PWM AC Isolated NEMA 4X Enclosure 51
MMXL02-D240AC-PCM PWM Isolated DC Open Chassis 14 VFDF4X04-D230AC-PCM PWM AC Isolated NEMA 4X Enclosure 51
MMXL05-D240AC PWM DC Open Chassis 14 VFDP4X04-D230AC-PCM PWM AC Isolated NEMA 4X Enclosure 52
MMXL05-D240AC-PCM PWM Isolated DC Open Chassis 14 VT8-D230AC Digital Display 88
MMXL10-D240AC PWM DC Open Chassis 14 XL3025A PWM Open Chassis 15
MMXL10-D240AC-PCM PWM Isolated DC Open Chassis 14 XL3050A PWM Open Chassis 15
NRG02-D240AC-2Q PWM Regen Open Chassis 33 XL3200A PWM Open Chassis 15
NRG02-D240AC-4Q PWM Regen Open Chassis 32 XL3300A PWM Open Chassis 15
NRG05-D240AC-2Q PWM Regen Open Chassis 33 XP01-115AC-SL PWM Open Chassis 17
NRG05-D240AC-4Q PWM Regen Open Chassis 32 XP02-115AC PWM Open Chassis 16
NRG10-115AC-2Q PWM Regen Open Chassis 33 XP02-115AC-Q PWM Open Chassis 16
NRG10-115AC-4Q PWM Regen Open Chassis 32 XP03-115AC-SL PWM Open Chassis 17
PCM21000A SCR Isolated Open Chassis 6 XP05-115AC PWM Open Chassis 16
PCM21010A SCR Isolated Open Chassis 6 XP08-60DC PWM Open Chassis 20
PCM22000A SCR Isolated Open Chassis 6 XP10-115AC PWM Open Chassis 16
PCM23001A SCR Isolated Open Chassis 6 XP16-36/48DC PWM DC to DC Open Chassis 20
PCM23401A SCR Isolated NEMA 4X Enclosure 13 XP32-12/24DC PWM DC to DC Open Chassis 20
PCM23411A SCR Isolated NEMA 4X Enclosure 13 XP60-12/24DC PWM DC to DC Open Chassis 20
PCM4 Isolation Card 90
PCMXP02-115AC PWM Isolated Open Chassis 22
PCMXP05-115AC PWM Isolated Open Chassis 22
PCMXP10-115AC PWM Isolated Open Chassis 22
PK23 Encoder 89
PK24 Encoder 89
RG25U SCR Regen Open Chassis 31
RG500A SCR Regen NEMA 4X Enclosure 34
RG500UA SCR Regen Open Chassis 25
RG500UA-PCM SCR Isolated Regen Open Chassis 25
RG501A SCR Regen NEMA 4X Enclosure 35
RG510A SCR Regen NEMA 4X Enclosure 34
RG510UA SCR Regen Open Chassis 25
RG510UA-PCM SCR Isolated Regen Open Chassis 25
RG511A SCR Regen NEMA 4X Enclosure 35
RG51UA SCR Regen Open Chassis 31
RG5500U SCR Isolated Regen Open Chassis 26
MM23001C
tion for controlling permanent magnet or shunt
wound DC motors in variable speed applications.
audible noise and provides longer brush life for
you motor. These drives maintain a 1.05 form fac-
tor at any speed in a 100:1 speed range. This
14
The MM23000D Series are reliable, cost-effective means a decrease in motor temperature and motor
dual voltage SCR Open Chassis and Enclosure drives M M X L 0 5 - D 2 4 0 A C - P C M maintenance.
for 1/20 to 2 Hp DC motors. The MM23000D Series
contains a user-selectable inhibit circuit so the user
can adjust the function of the inhibit with jumper
3 The XL Series are dual voltage, PWM Open Chassis
drives for 1/20th to 3 Hp DC brushed motors.
These highly-efficient drives provide cool, quiet
MM23002D pins. The MM23002D can operate in either speed or
torque control mode.
motor operation with extended brush life and low
maintenance. For convenience, the drives have a
15
The M1 Series is a very compact drive rated up to cage-clamp terminal block for easy wiring.
XL3025A
1/2hp (1hp with heatsink). The M1 has a chip
The XP Series are PWM Open Chassis drives for
that can be factory pre-programmed for custom
1/20th to 1 Hp DC brushed motors. Specifically
trimmer pot ranges. The M1 includes an inhibit
function, a jumper to calibrate for smaller motors
(1/15 to 1/8 hp), six trimmer pots and a wide IR
4 designed for the OEM, the XP Series provides
high performance at a low cost. The near unity
form factor results in smooth, quiet, cool and 16
M1 compensation range. Extremely compact size and
low maintenance motor operation. Well suited for
programmability make the M1 perfect for both
XP02-115AC XL candidates that do not need all the features.
OEMs and Users.
The M2 Series provides the power of two drives in The XP-SL Series are cost-effective, PWM Open
one. Independently control two different DC motors Chassis drives for 1/100th to 1/4 Hp DC brushed
motors. These drives can be used with shunt
in speed or torque control. In the speed control
mode, you can run the two motors indepently or in
ratio to each other. In ratio mode, the drive 5
wound, series and permanent magnet motors. The
PWM technology used in the XP-SL Series is capa-
17
replaces two drives and a master/follower card too. XP01-115AC-SL ble of running motors at lower speeds without an
M2 increase in motor temperature.
The M2 drive is microprocessor based and can be
customized without hardware changes. Designed for battery operated electric vehicles using
separately excited 36-48VDC DC motors. Rated for
The PCM20000A Series are SCR Isolated Open
200A continous armature current and peak of 500A
Chassis drives for 1/20 to 2 Hp DC brushed motors.
These drives integrate isolation allowing them to
for two minutes. Features include rollaway protec-
tion, battery under-voltage control, reverse alarm 18
accept external analog process control signals.
Users can operate the drives in manual mode using
normal potentiometer operation or in signal mode
6 DC5004Q-36/48
signal, regenerative braking fault detection, protec-
tion from overheating and outputs for an hour meter
and speedometer
PCM21000A where drive output is proportional to an external
signal output. DC input, DC output drives available in three sizes:
Sixteen and 60A units for 12 or 24VDC motors and
The MM Series are dual voltage SCR Isolated Open
a 60A unit for 36 or 48VDC motors. The DC Series
Chassis drives for 1/20 to 5 Hp DC brushed motors.
The MM Series have integrated isolation allowing
them to precisely follow analog current or voltage 7
includes an inhibit, power LED, and six trimmer pot
adjustments. Extruded chassis for better heat trans- 19
fer to the heatsink, more bus capacitance to handle
signals from external devices or a potentiometer.
MM501U ripple currents and a convenient screw terminal
The drives also contain built-in diagnostics and
DC60-36/48 block for power wiring.
built-in fuse block.
The XP DC Series are cost-effective, PWM Open
SCR Isolated Open Chassis drives for 1/20 to 1 Hp Chassis drives for 1/50th to 1 Hp DC brushed DC
DC brushed motors. The MM-PCM drives accept non- motors. Designed for applications running from a
isolated voltage (0-10VDC) or current (4-20mA)
signals coming from an in-plant process, PLC, 8 DC power supply or battery power input, the XP
DC Series operate low voltage motors from 12 VDC 20
MM03-115AC-PCM motion controller, etc. to control speed. Quick con- to 60 VDC, up to 32 amps. PWM circuitry results
nect terminal block for easy wiring. in quick response and a constant 1.01 form factor
XP32-12/24DC through the 80:1 speed range.
The MM31700 Series are low cost SCR open
Minarik’s LV Series of variable speed drives for
chassis drives designed for OEMs. They control
your fractional horsepower, low voltage DC motor
1/50-1/8 Hp DC brush motors with minimal fea-
tures resulting in a compact package. The drives
are available with or without a mounted speed
9 (12 and 24 VDC) using filtered pulse-width mod-
ulation (PWM). Compact, low cost drives are 21
designed to provide 2% speed regulation through-
MM31750B potentiometer.
out a 100:1 speed range.
LV Series
The MM20000 Series are SCR NEMA 1 Enclosure
drives for 1/20 to 2 Hp DC brushed motors. The PCMXP Series are low-cost, high performance
These drives have non-regenerative reversing PWM Isolated Open Chassis drives for 1/20 to 1
Hp DC brushed motors. These drives accept any
and dynamic braking capability accessible
through switches on the front of the enclosure.
Six different units available. The NEMA 1
10 external analog process control from 0 to 10 VDC.
Operates in three modes: manual, signal and sig- 22
Enclosure protects the drive from accidental con- nal with ratioing. PCMXP drives are available in 2,
MM23201C tact and falling objects. 5 and 10 amp versions.
PCMXP02-115AC
The Patriot Series provides a reliable, economical
solution for controlling permanent magnet or shut- C1XP Series are PWM NEMA 1 Enclosure drives for
wound DC motors. NEMA 4X enlcosure, ideal for
washdown applications and protection from con- 11 1/100 to ¼ Hp DC brushed motors. PWM technol-
ogy allows the drives to yield a constant 1.05
form factor over the 80:1 speed range resulting
23
tact. Reversing (-R) and isolated (-PCM) models
Patriot also available. in smooth, quiet, cool and low maintenance
C1XP01-115AC-A
motor operation.
The MM23400C Series are SRC NEMA 4X Enclosure
drives for 1/20 to 2 Hp DC brushed motors. These The C4XL Series are dual voltage, high performance
stand alone drives contain a power neon light, a PWM NEMA 4X Enclosure drives for 1/20 to 2 Hp
DC brushed motors. PWM technology allows the
pre-mounted heatsink, a power switch and speed
adjustment knob accessible from the front of the
enclosure. Using full-wave rectification of the AC
12 drives to yield a constant 1.05 form factor over the
100:1 speed range resulting in smooth, quiet, cool
24
line input, these drives provide a 60:1 speed and low maintenance motor operation. Enclosure
MM23401C range. protects the drive from accidental contact, liquids,
C4XL3200A falling objects and corrosive agents.
The PCM23400A Series are SRC Isolated NEMA 4X
The RG Series consists of dual voltage, full-wave,
Enclosure drives for 1/20 to 2 Hp DC brushed
four-quadrant operation in a PWM Regen Open
motors. These full-wave rectified drives are a cost -
effective solution for variable speed, process con-
trol applications requiring protection from wash- 13 Chassis drive for the 1/20th to 2 Hp DC brushed
motors. Applications with overhauling loads, rapid
deceleration, basic positioning and high duty 25
down, dirt and other corrosive elements. For added
cycles with reversing and braking will benefit from
versatility, these drives have integrated isolation. RG500UA
PCM23401A the RG Series. Also available with isolation option.
DC Drives: Motors:
• R e g e n e ra t i ve • D C G e a re d
• SCR • D C N o n - G e a re d
• PWM • DC Brushless
• Brushless • D C Pe r m a n e n t M a g n e t
• Digital • AC 3 - p h a s e G e a re d
• N E M A E n c l o s u re a n d • AC 3 - p h a s e N o n - G e a re d
Chassis Models
Gearheads:
AC Drives: • 1 7 , 2 3 , 3 4 , 4 2 Fra m e
• N E M A E n c l o s u re, I P 2 0 a n d
Chassis Models
©2004 Minarik Drives All rights reserved Printed in USA Catalog MD04 Rev.0