The Development of A Ground Support Design Strategy For Deep Mines Subjected To Dynamic-Loading Conditions
The Development of A Ground Support Design Strategy For Deep Mines Subjected To Dynamic-Loading Conditions
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© 2017 Australian Centre for Geomechanics, Perth, ISBN 978-0-9924810-6-3
doi:10.36487/ACG_rep/1704_44_Morissette
Abstract
In underground mines, a ground support system is required to maintain the integrity of an excavation over its
service life. The design of support systems typically accounts for the anticipated static loads and is, to some
extent, supported by quantitative engineering guidelines. In deep and high stress mines, dynamic loads
associated with mining-induced seismicity represent an important component of the demand imposed on the
support. Quantifying dynamic loads that apply on, and between, reinforcement and surface support elements
is an important challenge. In this respect, the design of ground support systems for dynamic-loading
conditions has relied importantly on qualitative assessments of support performance.
This paper presents a ground support design strategy, supported by high-quality field data, for deep and high
stress mines subjected to dynamic-loading conditions. The strategy has been developed and validated using
rockburst data from three seismically active mines located in the Sudbury region, Canada, and cumulating
32 years of mining.
Keywords: ground support design, seismicity, rockbursts
1 Introduction
In underground mines, ground support is required to maintain the integrity of an excavation over its service
life. The design of ground support systems typically accounts for the anticipated static loads and is, to some
extent, supported by quantitative engineering guidelines. In deep and high stress mines, dynamic loads
associated with mining-induced seismicity represent an important component of the demand imposed on
the support. Quantifying dynamic loads that apply on, and between, reinforcement and surface support
elements is an important challenge. The design of ground support systems for dynamic-loading conditions
has relied on local experience and perceived performance.
In deep and high stress mines, a ground support system is expected to:
Prevent excessive levels of rock mass dilation in order to maintain confinement around the
reinforcement elements.
Absorb kinetic energy released through the process of brittle rock mass failure and ejection.
Maintain the integrity of its connections, which are often perceived as the system’s weakest link.
This paper presents a ground support design strategy, supported by high-quality field data, for deep and high
stress mines subjected to dynamic-loading conditions. The strategy has been developed and validated using
rockburst data from three seismically active mines located in the Sudbury area in Canada and cumulating
32 years of mining. The developed ground support strategy addresses:
The seismic risk assessment based on anticipated event magnitudes.
The zoning of mine locations in which the installation of enhanced support is recommended.
The timing of enhanced support installation.
The composition of the enhanced ground support system.
In this paper, ‘enhanced support’ refers to ground support systems that were reinforced in order to face and
manage dynamic-loading conditions. Although the specific recommendations from this paper can be mine- or
region-specific, the methodology applied for developing this ground support design strategy can be
transferred to other mine sites.
The collected rockburst information was reviewed, validated, and organised into a comprehensive database.
The details of the collected data and the validation process have been reported by Morissette et al. (2012).
This was a comprehensive process that included an analysis of reported events, seismicity, ground support
data, site inspections and numerical modelling. In the rockburst database, the information was organised as
predictor and response variables. Predictor variables implied the characterisation of conditions associated
with seismicity, the excavation (stress, rock mass quality and geological structures, and excavation’s
dimensions), or ground support. Response variables were reflective of the ground support performance, as
a result of the imposed dynamic load characterised by the predictor variables. Some of the predictor variables
were used for defining the recommended location of enhanced support as well as the timing of installation.
The entire dataset was used in order to conduct a multi-variate statistical analysis of ground support
performance. This analysis resulted in clustering rockburst events based on data similitude. Ground support
performance was assessed within rockburst clusters that were characterised based on excavation dimensions
and stress levels.
performed based on a calibration of the local seismic systems at Mines A, B, and C, with respect to the Nuttli
magnitude scale (MN) reported by the Geological Survey of Canada (Morissette et al. 2014a). This calibration
aimed at ensuring comparability amongst magnitude data collected from different mine sites.
Given the quantity and quality of the collected seismic data, it is possible to employ the complete seismic
event records to assess the probability of a seismic event to result in a rockburst. An example of this approach
is presented in Figure 1 for Mine A. This was estimated by calculating the ratios of the number of rockburst
to number of seismic events of a given magnitude. The ratios were calculated by considering all rockbursts,
rockbursts that generated more than 10 tonnes of displaced material within the mine, and those that
generated more than 100 tonnes of damage.
Figure 1 Estimated probability of a seismic event of a given magnitude to result in: (a) a rockburst; (b) a
rockburst with more than 10 tonnes of displaced material within the mine; and, (c) a rockburst
with more than 100 tonnes of displaced material within the mine. The probability lines for the
three levels of damage severity are plotted in (d)
The regression lines (Figure 1) are characterised by a very good fit (0.89 < R² < 0.93) and are interpreted as
the estimated probability of a seismic event of a given magnitude to result in damage of a given severity.
Given the time-continuity in the collected seismic and rockburst data, it was further possible to assess the
typical return period of large magnitude seismic events (Figure 1(d)). Combining the probability of rockburst,
and the return period of seismic events, provided a practical tool to assess the seismic risk depending on the
service life of excavations at Mine A.
The rockburst probability lines have practical applications for characterising the increase in the level of risk
associated with an increase in event magnitude within a mine, or area of a mine. For support design purposes,
magnitude thresholds can be identified using Figure 1 and further used to assess the geospatial distribution
of seismic events that presents a justifiable level of risk on ground support integrity and excavation stability.
Based on this guideline, a MN1.6 event has a 5% probability of generating a rockburst and a 2.5% probability
of resulting in more than 10 tonnes of damage. Alternately, a MN2.0 event has a 10% probability of generating
a rockburst and a 5% probability of resulting in more than 10 tonnes of damage. The M N1.6 to MN2.0 range
is interpreted as a transition zone, in which it is recommended for seismically-active mines to implement
ground support strategies specifically designed to mitigate rockbursts.
An example of the performance of surface support under moderate seismic conditions, is illustrated by the
following histogram (Figure 2), which represents the cumulative number of rockbursts in relation to the
magnitude. Rockbursts were filtered based on the employed surface support. It is observed that rockbursts
begin to occur in a regular manner under much lower magnitudes for ground support systems comprising
mesh as opposed to mesh-reinforced shotcrete. This chart demonstrates that using a strong and stiff surface
support element can effectively contribute in mitigating small magnitude seismic events up to MN1.5. Those
events are typically associated with self-initiated rockbursts and the seismic source mechanism is often
interpreted as strainburst. For MN1.6 or greater, rockbursts have occurred at a similar rate regardless of the
employed primary surface support. This result suggests that beyond this magnitude threshold,
dynamic-loading conditions cannot be managed only by increasing the strength and stiffness of the surface
support, therefore, justifying the introduction of yielding ground support elements.
systems designed for mining applications. Important limitations of the ppv scaling laws include the
assumption of a spherical radiation pattern and the disregard of seismic-wave reflection and refraction
phenomena. This can lead to important discrepancies between actual and predicted levels of ground motion
(Potvin & Wesseloo 2013; Milev et al. 2002). Furthermore, the amplification of seismic waves in the vicinity
of excavations cannot be quantified reliably (Durrheim 2012).
For the particular database in this investigation, the ppv scaling law developed by Hedley (1992) was deemed
appropriate for the analysis as it was based on data collected in underground mines from Elliot Lake and
Sudbury, in Ontario, Canada. Furthermore, it employs MN and is based on a best fit of the collected seismic
data, as opposed to an upper limit regression, which is employed in other guidelines (Kaiser et al. 1996).
The scaling law from Hedley (1992) managed to capture the variability in the rockburst data since rockbursts
were distributed along a similar trend (Figure 3). The ppv percentiles allow for a relative comparison of the
level of ground motion imposed on ground support systems under dynamic-loading conditions. The 10th and
90th ppv percentiles indicate that the majority of damage to ground support and mine excavations were
triggered by ppv levels ranging from 29 to 725 mm/s.
Figure 3 Levels of ground motion estimated based on the magnitude and distance from seismic event
using the scaling law proposed by Hedley (1992), for rockbursts at Mines A, B, and C
A ppv range for rockburst initiation is determined using the 10th and 25th ppv percentiles (29 and 65 mm/s).
This range coincides with Hedley’s 50 mm/s ppv threshold for falls of loose grounds. The ppv range for
rockburst initiation can have practical implication in targeting areas where support degradation might have
occurred as a result of mine seismicity. For ground support design, Figure 3 can be a useful tool in a context
where seismicity is associated with a specific geological structure, such as a fault or a dyke. Based on the level
of seismic hazard, i.e. the largest anticipated magnitude (Hudyma 2008), related to such seismically-active
feature, a radius of influence within which ground support should be enhanced can be identified.
In practice, a mine could decide on designing the ground support based on the largest anticipated seismic
event, related to a geological structure, using the corresponding magnitude threshold. This value can be
linked to a specific ppv percentile as a design criterion. For example, for a design MN2.5 event and the
25th ppv percentile in Figure 3, this approach would result in a recommendation to enhance the ground
support within 90 m from the seismically-active structure.
strategy can be defined using well calibrated stress analyses models. A case study of this approach has been
documented by Morissette et al. (2016).
In addition to comparing long-term trends in mining-induced stresses and seismicity, mining-induced stresses
at the location and the time of occurrence for each rockburst reported in the database was assessed. This
task implied that, in the employed numerical models of Mines A, B, and C, the mine geometry was accurately
represented for the time of occurrence of each rockburst. Figure 4 presents the mining-induced stresses at
the time and location of each rockburst reported in the database. Severity of damage was represented by
colour-coding rockbursts based on the rock damage scale (RDS), developed by Kaiser et al. (1992),
(Morissette et al. 2012).
Figure 4 Normalised differential stress and severity of damage, interpreted using the RDS (Kaiser et al.
1992; Morissette et al. 2012), for the rockbursts that occurred at Mines A, B, and C
In the proposed ground support strategy, the potential for rockburst is assessed using the differential stress
normalised to the uniaxial compressive strength: (1-3)/UCS. In the case where no seismically-active
structure is reported within 15 m from a mine excavation, it is recommended to implement a dynamic ground
support strategy in areas where the normalised differential stress is expected to reach or exceed 0.25. This
corresponds approximately to the median value in the rockburst data. If structures are reported within 15 m
from the excavation, a normalised differential stress threshold of 0.20 should apply. This corresponds to
approximately the 25th percentile value. In both cases, enhanced ground support should be installed prior
to the differential stresses reaching 20% of the UCS.
Numerical modelling of the stress conditions at each rockburst site, using a numerical model calibrated with
mine seismicity, demonstrated that the normalised differential stress thresholds for rockburst occurrence
are very similar to the thresholds associated with the occurrence of seismic events (Morissette et al. 2016).
This observation suggests that rockbursts are susceptible of occurring in areas where the stress conditions
can trigger seismic activity. This might be over-estimated if it is not tempered by considering the role of the
installed ground support system. In practice, different levels of enhanced ground support can be prescribed
in order to mitigate dynamic loads imposed under various ranges of stress conditions.
corresponded to the tensile strength or maximum load, whereas energy capacity corresponded to the
maximum impact energy (Table 2). The conceptual capacities of reinforcement configurations installed in
excavations’ back and walls and the different reinforcement combinations are listed in Figure 5.
(a) (b)
The assessment of ground support performance, under dynamic-loading conditions, was undertaken for
similar excavation conditions. Similitudes in the rockburst data were identified using the principal component
analysis technique and a three-component model was fit to the data. The first principal component captured
variations in the seismicity-related parameters: correlations between magnitude, distance from the seismic
source, and the interpreted seismic source mechanism were identified. The second and third principal
components captured variations in the excavation conditions (rock mass quality, depth, normalised
differential stress, span) and reinforcement length. Clustering of the collected rockburst data was achieved
using the Ward’s method (Ward 1963), based on the scores on the plane defined by the second and third
principal components. Six groups of rockbursts were identified (Figure 6(a)). An important differentiation
between these groups is the length of the excavation span, and the normalised major principal stress
(Figure 6(b)). The most populated rockburst groups are Group 2 and Group 6 with 56 and 139 rockbursts,
respectively. These are representative of a typical drift size and moderate to very high stress conditions and
are the focus of this paper.
(a) (b)
Figure 6 Identification of six rockburst groups based on the 2nd and 3rd principal components
In conducting passive monitoring of ground support performance under dynamic-loading conditions, the
severity of damage to ground support systems was characterised using the support damage scale from Kaiser
et al. (1992). Mikula (2012) simplified this damage classification by commenting on whether the level of
ground support degradation was acceptable (0–2), tolerable (3), or inacceptable (4–5). In referring to
acceptable or tolerable levels of support damage, it is implied that the displaced material has been contained
by the support, for the most part. The precise distinction between acceptable and tolerable damage,
however, is quite subjective. These levels of damage are interpreted as successful performance of the
support, regardless of the possible need for rehabilitation. Intolerable damage implies that the safety of
mining equipment or personnel could have been compromised by the support not being capable of
containing the displaced material. Such levels of damage correspond to the unsuccessful performance of the
support and the need for rehabilitation is certain.
The influence of the interaction between the rock reinforcement and surface support that constitute a
ground support system was also investigated. Figure 7 illustrates the performance of ground support systems
installed in the back for rockburst Groups 2 and 6. The ppv-performance thresholds (red dashed lines) are
based on the dynamic-loading component, represented by the seismic event magnitude and the distance
between the event and the damage. The charts with a white background represent surface support that
consisted of welded wire-mesh, whereas the grey background represents support systems that comprised
mesh-reinforced shotcrete. In rockburst Group 6, a distinction is made based on whether the ground support
was stiff (Figure 7(b)) or enhanced using yielding reinforcement elements (Figure 7(c)). In order to establish
the range of dynamic conditions encountered in deep underground mines, rockburst data are presented
along with the 10th and 90th ppv percentiles described in Figure 3.
(a)
(b)
(c)
Figure 7 Performance of stiff ground support systems in rockburst: Group 2 (a) and Group 6 (b); and,
(c) yielding ground support systems in Group 6
It is observed by comparing Figure 7(a) and Figure 7(b) that similar stiff ground support systems reached
failure under lower dynamic-load levels while being exposed to higher stress conditions. A comparison
between Figures 7(b) and 7(c) demonstrates the significant gain in support performance is achieved using
yielding ground support elements. Based on these visual assessments, ppv-performance thresholds are
presented in the following section as part of ground support selection guidelines.
The guidelines indicate the advantages of using cable bolts in the back of large mine openings (span > 7.0 m)
and the benefits of applying shotcrete between a first pass of resin rebars and a second pass of cable bolts.
Under low to moderate stress environments, the application of shotcrete improved the ppv performance
threshold from 150 to 725 mm/s. The largest threshold value attributed to the successful performance of
ground support systems was 725 mm/s, the 90th percentile of the ppv estimated in the collected rockburst
data. The improvements to the performance of the ground support systems, attributed to shotcrete,
however, are limited under high stress conditions. The ppv-performance threshold of support systems B7s
was reduced from 725 to 350 mm/s under major principal stress levels corresponding to 0.4 to 0.5 times the
rock UCS. The addition of yielding reinforcement elements in the second pass, as part of support system B9s,
resulted in improved support performance under high stress. The ppv-performance thresholds of ground
support systems installed in the walls of mine openings are presented in Table 4.
Table 4 PPV-performance threshold of detailed ground support systems installed in the walls
Mechanical bolts can be used in the walls under low to moderate stress conditions, however, their threshold
of performance is relatively low. The performance improves when mechanical bolts are substituted by 35 or
39 mm friction sets in the support design and improves even further when 46 mm friction sets are employed.
Under low to moderate stress conditions, shotcrete did not appear to raise the ppv-performance threshold
of ground support systems that comprised only one pass of reinforcement. Consequently, supporting the
walls using shotcrete is most likely unnecessary under such conditions. The highest ppv-performance
threshold was obtained by support systems W5s and W9s. Based on the conceptual capacity, support
systems W5s comprised either resin grouted rebars installed in conjunction with mesh-reinforced shotcrete
or a FS-39 pattern installed in conjunction with mesh over a membrane of fibre-reinforced shotcrete and
enhanced further by a second pass of Swellex Mn12 in conjunction with heavy-gauge straps. Although the
conceptual load-bearing and energy-absorption capacities were similar, the two systems performed
differently under dynamic loads, with the latter resulting in a 725 mm/s performance threshold. This level of
performance was matched by support system W9s, which consisted of a first pass of FS-46, mesh-reinforced
shotcrete, and a second pass of straps and modified conebolt (MCB).
Shotcrete had a greater influence on the performance of ground support systems under high stress
environments. In situations and locations where significant rock fracturing is caused by a high mining-induced
stress environment, shotcrete appears to control dilation, which results in a better confinement around the
bolts. The ppv-performance threshold of ground support systems in the walls was considerably reduced due
to the higher stress environment. Nevertheless, there was still a clear advantage in using larger diameter and
longer friction set bolts in the walls. The installation of cable bolts or MCB as part of a second pass contributed
to increasing the ppv-performance threshold further.
(a) (b)
Figure 8 Application of the proposed support-selection guideline for: (a) the back; and, (b) the walls of a
mine opening
In the walls, the recommendation is to employ ground support W4s, W8(s) or W9(s) (Figure 8(b)). Based
on these guidelines, it is justified to design a ground support system that comprises 46 mm friction sets,
installed on a diamond pattern, in conjunction with welded wire mesh. A second pass of MCB is installed
further, in conjunction with heavy-gauge mesh straps. The installation pattern should be designed in
consideration of the required conceptual load-bearing and energy-absorption capacities of 228–270 kN/m²
and 16–28 kJ/m², respectively.
As mines become deeper, it is possible that the required ppv-performance thresholds exceed those of the
support systems covered in this section. Those support systems reflected the ground support practice at
Mines A, B, and C from 2000 to 2013. Under anticipated burst-prone conditions, the mines have typically
relied on ground support systems that were a combination of stiff and yielding elements. MCB were often
installed as a second pass, in conjunction with #0 gauge straps, over a first pass of rebars, or mechanical bolts
and rebars. Based on the collected rockburst data, such approach is applicable up to a ppv level of 725 mm/s
in the back of mine openings under high stress conditions. As the mine seismicity increases, it is anticipated
to employ ground support systems that exceed this performance threshold.
The conceptual load-bearing and energy-absorption capacities presented in Table 5 are considerably high when
compared to the conceptual capacities of other ground support systems reported in the collected rockburst
case studies from Mines A, B, and C (Figure 9). Although the performance under dynamic-loading conditions of
ground support systems comprising D-bolts have not been assessed as part of this study, the conceptual
capacities derived from laboratory testing results demonstrate that reinforcement elements required to
increase both the load-bearing and energy-absorption capacities of ground support systems are available.
Figure 9 Conceptual load and energy capacities of D-bolt configurations as compared to other
reinforcement configurations reported in the rockburst database
Based on the conceptual capacity results (Table 5), the D-bolt, or bolts of similar concept, is an important
tool that should be integrated going forward as part of dynamic ground support strategies. It is recognised
that maximum performance for a ground support system will only be attained if all elements (bolt, plates,
and surface support) are compatible.
7 Conclusion
In a deep and high stress mine, the seismic risk can vary in time and space. Hence, it is important to trace the
evolution of the seismic risk as mining progresses. This represents a considerable, and continuous challenge
for ground control personnel.
A rockburst database that comprised 209 seismic events and the resulting damage to 324 mine openings,
that occurred at three mines over 8 to 14 years was constructed, validated, and analysed to provide
guidelines for the selection of ground support strategies. Of interest is the ability to integrate new ground
support systems in potential scenarios, provided there is adequate technical information being available.
The methodology provided in this work was based on data from three mines in the same mining district. The
specific recommendations can potentially be applied to other mines for assessing the location and timing of
installation of enhanced ground support, provided site-specific calibration is undertaken to gain confidence
in the recommendations.
Acknowledgement
The authors acknowledge the collaboration of participating mines in developing the rockburst database.
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