ZXR10 8900 Series

10 Gigabit Routing Switch

Hardware Installation Manual

Version 2.8.02C

ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn

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 LEGAL INFORMATION

Copyright © 2006 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPO-
RATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are dis-
claimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-in-
fringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.

ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.

Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 20090824 First Release

Serial Number: sjzl20093836

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 Contents

About This Manual.............................................. i

Safety Description .............................................1
Safety Introduction ......................................................... 1
Safety Description .......................................................... 1
Equipment Installation ......................................3
Installation Content ........................................................ 3
Equipment Component .................................................... 4
Equipment Installation Flow ............................................. 6
Installation Preparation ....................................9
NOC Room Inspection ..................................................... 9
Indoor Environment of NOC Room Inspection ....................10
Power Supply Requirements Inspection ............................13
Grounding Inspection .....................................................13
Auxiliary Equipment Inspection........................................13
Required Tools ..............................................................14
Technical Document Preparation ......................................15
19” Standard Cabinet Installation ................... 17
Bottom of Cabinet Installation .........................................17
Cabinet Position Rule .................................................17
Cabinet Base Installation Preparation ...........................18
Introduction to Cabinet Base Installation ......................18
Adjustable Base Installation Mode................................19
Installation Flow ...............................................19
Adjustable Base Selection ..................................19
Positioning Adjustable Base ................................22
Installing Adjustable Base ..................................24
Installation of Base Directly on Floor ............................27
Installation Flow of Base Directly on Floor ............27
Installing Base on Floor Directly ..........................28
Installation of Fixed Base Mode ...................................31
Installation Flow of Fixed Base Mode....................31

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 Design of Fixed Base .........................................32
Positioning Fixed Base .......................................34
Installing Fixed Base .........................................36
Cabinet Installation........................................................37
Cabinet Installation Requirements................................37
Cabinet Installation Preparation ...................................37
Cabinet Installation Flow ............................................38
Cabinet Installation Mode ...........................................39
Installing Cabinet by Adjustable Base ..................39
Installing Cabinet on Floor Directly ......................42
Installing Cabinet by Fixed Base..........................44
Connecting the Cabinets .............................................49
Cabinet Accessories Remove and Installation.....................51
Remove and Installation of Front and Back Doors...........51
Removing Front and Back Doors..........................51
Installing Front and Back Doors ..........................51
Installation and Clean of Dustproof Mesh ......................52
Installing and Cleaning Dustproof Plug-in
Box ......................................................53
Installing and Cleaning Dustproof Mesh................54
Installing Panel Wood .................................................55
Installing Top Panel and Top inside Panel.......................57
Installing Power Supply Cable and Grounding
Cable ...............................................................60
Master Device Installation............................... 65
Installing Plug-in Box .....................................................65
Plugging and Unplugging Card.........................................67
Installation of Power Supply Module .................................70
Installing Power Supply Module of ZXR10
8912/8908/8905 ...............................................70
Installing Power Supply Module of ZXR10 8902..............74
Installation of Fan Plug-in Box .........................................76
Installing Fan Plug-in Box of ZXR10
8912/8908/8905 ...............................................76
Installing Fan Plug-in Box of ZXR10 8902......................77
Installation of Cabling Rack.............................................79
Installing Vertical Supporter ........................................79
Installing Horizontal Cable Plate ..................................81
Power Supply Cables Installation .................... 83
DC Power Supply Cable .................................................83

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 AC Power Supply Cable ..................................................84
Grounding Wire Installation ............................................85
Grounding Wire Interconnection inside the Cabinet .........85
Grounding Wire Interconnection between Cabinets .........85
Plug-in Box Protection Grounding Wire Installation .........86
Installation Notice .........................................................86
External Cable Installation .............................. 87
External Cable Types......................................................87
Control Console Cable Installation....................................87
Network Cable Installation ..............................................88
Fiber Installation ...........................................................89
Label Types ..................................................................90
Hardware Installation Inspection.................... 95
Cabinet Inspection.........................................................95
Power Supply Cable Inspection ........................................96
Cabling Inspection .........................................................96
Label Inspection ............................................................96
Figures ............................................................ 97
Tables ........................................................... 101

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 About This Manual

Purpose This manual provides procedures and guidelines that support the
operation of ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing
Switch.
Intended This manual is intended for engineers and technicians who perform
Audience operation activities on ZXR10 8900 Series (V2.8.02.C) 10 Gigabit
Routing Switch.
What Is in This This manual contains the following chapters:
Manual
TABLE 1 CHAPTER SUMMARY

Chapter Summary

Chapter 1 Safety This chapter describes the safety

Descriptions instructions and signs

Chapter 2 Equipment This chapter describes equipment

Installation installation, commissioning flow and some
related parameters

Chapter 3 Installation This chapter describes external conditions

Preparation for equipment installation, instruments and
necessary technical documents to be used
in installation

Chapter 4 19” Standard This chapter introduces how to install

Cabinet Installation cabinets for ZXR10 8900 series routing
switches

Chapter 5 Master Device This chapter describes how to install master

Installation device

Chapter 6 Power Supply This chapter introduces power and

Cables Installation grounding cables of equipment and their
installation process

Chapter 7 External Cable This chapter introduces installation of all

Installation relevant external cables

Chapter 8 Hardware When hardware installation is completed,

Installation Inspection inspection must be performed on the
installation, to prepare system for
configuration and debugging.

Related The following documentation is related to this manual:

Documentation
� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch
Hardware Installation Manual
� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch
Hardware Manual
� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch User
Manual (Basic Configuration Volume)

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 ZXR10 8900 Series Hardware Installation Manual

� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch User

Manual (Ethernet Switching Volume)
� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch User
Manual (IPv4 Routing Volume)
� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch User
Manual (MPLS Volume)
� ZXR10 8900 Series (V2.8.02.C) 10 Gigabit Routing Switch User
Manual (IPv6 Volume)

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 Chapter 1

Safety Description

Table of Contents
Safety Introduction............................................................. 1
Safety Description .............................................................. 1

Safety Introduction
In order to operate the equipment in a proper way, follow these
instructions:
� Only qualified professionals are allowed to perform installation,
operation and maintenance due to the high temperature and
high voltage of the equipment.
� Observe the local safety codes and relevant operation pro-
cedures during equipment installation, operation and mainte-
nance to prevent personal injury or equipment damage. Safety
precautions introduced in this manual are supplementary to the
local safety codes.
� ZTE bears no responsibility in case of universal safety oper-
ation requirements violation and safety standards violation in
designing, manufacturing and equipment usage.

Safety Description
Contents deserving special attention during ZXR10 8900 configu-
ration are explained in Table 2.

TABLE 2 SAFETY DESCRIPTION

Convention Meaning

Note It provides additional information

Important It provides great significance or consequence

Result It provides consequence of actions

Example It provides instance illustration

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 Chapter 2

Equipment Installation

Table of Contents
Installation Content ............................................................ 3
Equipment Component ........................................................ 4
Equipment Installation Flow ................................................. 6

Installation Content
Installation diagram of ZXR10 8900 is shown in Figure 1.

FIGURE 1 ZXR10 8900 INSTALLATION DIAGRAM

Thick real line implies the parts required installing.

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 ZXR10 8900 Series Hardware Installation Manual

Equipment Component
ZXR10 8900 is composed of the following parts:
� 19”standard cabinet (optional)
� ZXR10 8900 case
� Card
� Power supply module
� Fan modules
Master device can be installed in 19” standard cabinet, and it also
can be installed on working table. 19”standard cabinet is shipped
with equipment but it also can be provided by customer them-
selves.
The side elevation of ZXR10 8912 is shown in Figure 2.

FIGURE 2 SIDE ELEVATION OF ZXR10 8912

The side elevation of ZXR10 8908 is shown in Figure 3.

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 Chapter 2 Equipment Installation

FIGURE 3 SIDE ELEVATION OF ZXR10 8908

The side elevation of ZXR10 8905 with six slots is shown in Figure
4.

FIGURE 4 SIDE ELEVATION OF ZXR10 8905

The front panel view of ZXR10 8902 is shown in .

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 ZXR10 8900 Series Hardware Installation Manual

FIGURE 5 FRONT PANEL VIEW OF ZXR10 8902

Basic parameters of ZXR10 8900 are described in Table 3.

TABLE 3 BASIC PARAMETERS

Items ZXR10 8912 ZXR10 8908 ZXR10 8905 ZXR10 8902

Size (mm) 754.8×442×450 577× 442×450 443.7×442×450 174× 442×420

(H×W×D)

Weight 65kg 49gk 46kg 25kg

Height 17U 13U 10U 4U

Power 1700W 1200W 860W 288W

consumption

DC power -57V~-40V

Allowed voltage range: 100V~240V

AC power Frequency: 60Hz~50Hz
Line voltage waveform distortion rate: <5%

Working Long time: 15℃~30℃

temperature Short time: -5℃~45℃

Relative Long time: 40%~65%

humidity Short time: 20%~90%

Equipment Installation Flow

Equipment installation flow is shown in Figure 6.

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 Chapter 2 Equipment Installation

FIGURE 6 EQUIPMENT INSTALLATION FLOW

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 Chapter 3

Installation Preparation

Table of Contents
NOC Room Inspection ......................................................... 9
Indoor Environment of NOC Room Inspection ........................10
Power Supply Requirements Inspection ................................13
Grounding Inspection .........................................................13
Auxiliary Equipment Inspection ...........................................13
Required Tools ..................................................................14
Technical Document Preparation ..........................................15

NOC Room Inspection

The following conditions must be checked when inspection of NOC
room is under consideration.
� Room plane layout
Distance between two rows of cabinets must not be less than
1m. The distance between front and back of cabinet and walls
must not be less than 1m. The distance between sides of cab-
inet and walls must not be less than 0.8m. Moreover, a pass
not less than 1.2m must be reserved for the NOC room, as
shown in Figure 7.

FIGURE 7 NOC ROOM LAYOUT

� Load on NOC room floor

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 ZXR10 8900 Series Hardware Installation Manual

This must not be less than 450kg/ m2.

� Net height
Net height of the NOC room must be more than 3.20m. If the
net height of the NOC room is less than 3.2m, special instruc-
tion must be given in project design document, explaining the
cable routing.
� Passage way of NOC room
Main doors of NOC room must be big enough for handling of
equipment, namely, the width must be more than 1.8m, height
more than 2.2m. In addition, the door locks and keys must be
complete.
� Groove and holes
Ventilation devices must be available.
There must be no peeling from ceiling, walls, doors, windows
and floor of the NOC room. There must be no dust rising or
accumulated in NOC room.
Damp-proof measures must be taken for all grooves. Their
corner angles must be even. Gaps between ground and cover
plates must be close. In addition, lighting, power tubes and
cables must be buried underground.
� NOC room floor
Patterned materials are not adopted for floor and clear, simple
and elegant colors are appropriate for walls and ceiling. As for
the coating, lusterless paint or paint without silicone must be
used.
Height of raised floor must be 300mm or 330mm. The unit re-
sistance of raised floor system must comply with specification
for raised floor of Computer Rooms. The laid floor blocks must
be close and firm. The horizontal error per square meter must
not be more than 2mm.
When raised floor is not available, the conductive floor must be
laid (the volume resistance must be 10~1000MΩ). The con-
ductive floor or raised floor must be grounded for static dis-
charge, which can be connected with grounding facility through
a current-limiting resistor and connection cable. The current-
limiting resistance is 1MΩ.
Floor of the NOC room must be even and clean. In addition, the
quantity, location and dimensions of reserved closed conduits,
grooves and holes must comply with process design require-
ments.

Indoor Environment of NOC

Room Inspection
Equipment room must be clean and free of dust, corrosive gases or
waste gases. No supply or sewage water pipes are allowed to pass
the equipment room and any contact with water must be avoided.

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 Chapter 3 Installation Preparation

If heating facilities have been installed in the equipment room,

no valve or air outlet must be left within the room. Air condition-
ing equipment must comply with indoor temperature and humidity
requirements. Moreover, damages to equipment caused by static
electricity and interference on equipment by the electromagnetic
field must be avoided.
Before inspecting the indoor environment of NOC room, the fol-
lowing requirements must be met.
� Static-free Requirements
Equipment room must be laid with antistatic floor or semi-con-
ductive floor leather. In addition, copper foils must be used for
grounding at several points.
Make sure the copper foils are pressed between cement floor
and semi-conductive floor, which is connected with the ground-
ing cable.
� Protection against electro-magnetic interference
Electric field intensity must be less than 300mV/m. Magnetic
field intensity must be less than 11GS.
� Dustproof Requirement
� Dust particle density with a diameter that is greater than 5
micrometers must be less than 30000/m3.
� Dust particles must be non-conductive, non-magnetic in-
ductive and non-corrosive.
� The following dustproof measures are recommended:
– Doors and windows must be sealed. The external win-
dows must be sealed with double-layer glass and the
doors must be sealed with dustproof sealing strips. The
ideal condition is to seal equipment room with a shutter
equipped with a dust filter device.
– Work clothes and slippers must be kept clean and
changed regularly.
– It is recommended to place operation equipment
in outer room, avoiding frequent access and open-
ing/closing of equipment room door.
– Keep a higher relative humidity within the permissible
range in equipment room to reduce static adherence of
dust.
– Walls and ceiling of equipment room must be painted or
pasted with wall paper. This is better to use lusterless
paint.
� Temperature and humidity requirements
Temperature and humidity requirements are shown in Table 4.

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 ZXR10 8900 Series Hardware Installation Manual

TABLE 4 TEMPERATURE AND HUMIDITY REQUIREMENTS

Temperature Relative Humidity

Items Long-term Short-term Long-term Short-term

working working working working
condition condition conditions conditions

Range 15°C -5°C 40%~65% 20%~90%

~30°C ~45°C

Note:
� When equipment is in normal running environment, tem-
perature and humidity measurement points refer to values
measured at points 2m above floor and 0.4m in front of
equipment (they must be measured when there is no pro-
tection plate in front and back of cabinet.
� Short-term working condition: Do work continuously but
not more than 48 hours, or the work time is not more than
15 days every year.
� Air conditioner is recommended to use.
– Prepare two AC power supply or dynamotor to guaran-
tee air conditioner run properly.
– Prepare central air conditioner or more than two small
air conditioners in NOC room to guarantee appropriate
temperature.

� Lighting
Measures must be taken against direct sunshine, thus to avoid
aging and deformation of elements like circuit boards.
Average luminance must be 150lx~200lx. Generally, fluores-
cent lamps embedded into the ceiling are adopted.
An emergency illumination lamp (DC lamp) can be mounted
for buildings with frequent power failure. Battery room must
be equipped with anti-explosion lamps and the light needs not
to be too intense.
In addition, direct sunshine must be avoided. To this aim, pa-
per or paint can be used on external window.
� Atmospheric pressure
Working: 108000Pa~51000Pa
Storage: 108000Pa~12000Pa
� Air Pollution
The product must not be exposed in corrosive gases such as
sulfured hydrogen, sulfur dioxide and ammonia oxide, and
smog such as oil fluxing agent and smoke dust. Smoking must
be prohibited near battery. In addition, this is recommended
to prohibit smoking in all areas where equipment is placed.
� Fireproof

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 Chapter 3 Installation Preparation

The equipment room must comply with local fire resistance

standard.

Power Supply Requirements

Inspection
Power supply requirements inspection includes DC and AC power
supply requirements inspection.
DC Power Supply Nominal voltage of power supply provided for ZXR10 8900 series
switch by equipment room is -48V and the allowed variation range
is -57V~ -40V.
Noise level indices of the DC voltage must meet general technical
specifications issued by the former MPT.
DC power supply must be installed with over-voltage/over-current
protection and indicators.
AC Power Supply Single-phase power source: 150V~300V, 45Hz~60Hz, wave dis-
tortion <5%.
Voltage frequency requirements for standby electric generator are
the same as those listed above but its wave distortion range is
5%~10%.

Grounding Inspection
Grounding Inspection includes the following items:
� Ground wires in the equipment room should be arranged radial
or in plane mode. Ground wires should be wired separately.
Electric circuits formed by corrugated steel bars in the building
or via the racks are not allowed.
� In case of a joint grounding mode, resistance must be less than
1Ω. The sectional area of grounding cable depends on maxi-
mum bearable current. The grounding cable must be sheathed
copper cable instead of bare copper wire.

Auxiliary Equipment
Inspection
Auxiliary Equipment Inspection includes the following items:
� DDF and ODF frames related to current project must have been
installed. The capacity must be sufficient and all optical cables
must have been laid.

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 ZXR10 8900 Series Hardware Installation Manual

� Power supply must be ready and capacity is sufficient for this

project.
� Transmission equipment related to this project must have been
prepared.
� Terminal device must be equipped with a dedicated terminal
console. The installation position of terminal console must be
correct and comply with equipment room layout requirements.

Required Tools
The following tools and instruments should be prepared well before
installation beginning.
� Common tools
� Marking tools: long rolled tape, ruler (1m), marking pen
and scribe.
� Concrete drilling tools: hydraulic pressure percussion
drill, percussion drill bit and vacuum cleaner.
� Fastening tools: straight screwdriver (M3~M6), cross
screwdriver (M3~M6), socket wrench (M6~M19) and
double offset spanner (M6~M19).
� Measurement tools: industrial horizontal ruler, rolled
tape, ruler and angle square.
� Auxiliary tools: Brush, nippers, paper knife, bellows,
electric iron, solder, ladder and forklift.
� Fitting tools: Sharp-nose pliers, diagonal pliers, vices,
hand-held electric drill, file, handsaw, crowbar, crowbar and
rubber hammer.
� Instruments
Multimeter and 500V megohmmeter (used in insulation resis-
tance measurement)
� Special tools
� Optical multimeter, optical connector and tail fiber
� Coaxial trunk self-loop cable
� Coaxial cable installation tool
� Earth resistance tester
� Antistatic wrist strap
� Cramping pincers
� Cable winding gun
� Crimping pliers

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 Chapter 3 Installation Preparation

Technical Document
Preparation
Installation engineering personnel must refer to following delivery-
attached documents:
� ZXR10 8900 Series 10 Gigabit Routing Switch Hardware Man-
ual
� ZXR10 8900 Series 10 Gigabit Routing Switch Hardware Instal-
lation Manual

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 Chapter 4

19” Standard Cabinet

Installation

Table of Contents
Bottom of Cabinet Installation .............................................17
Cabinet Installation............................................................37
Cabinet Accessories Remove and Installation.........................51

Bottom of Cabinet
Installation
Cabinet Position Rule
Layout of cabinets in one or more rows depends on size of equip-
ment room and quantity of cabinets. Layout of cabinets must com-
ply with the following requirements:
� Distance between side of cabinets and the wall must be
≥900mm.
� A path not less than 1m wide must be left within equipment
room.
� Distance between the front of cabinet and the wall must be
≥1500mm.
� Distance between fronts of one row of cabinet with front of
another row must be ≥1600mm.
� Fixing cabinet mode must comply with room feature. There are
three installation methods, installing the cabinet on adjustable
base, installing the cabinet directly on floor and installing the
cabinet on fixed base.
� The layout of cabinet must be convenient for installation, main-
tenance and system extension.
� The arrangement of cabinet is decided by system configuration.
It must be designed with involvement of supplier’s technical
personnel and confirmed by the supplier.

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 ZXR10 8900 Series Hardware Installation Manual

Cabinet Base Installation Preparation

Prepare necessary instruments and project design material and
installation guide material before cabinet base installation.
� Engineering Design and Installation Drawing
� Tools
� Steel tapeline
For measure cabinet position suit cabinet installation re-
quirement or not, measure adjustable base positioning hole
size, diameter and other measurement.
� Marking pen
This marks location mark of joint drill on antistatic floor,
and mark installation of expansion bolt drill on floor.
� Score template
It is supported by shipper. Please prepare it before cabinet
installation.
� Percussion drill (Φ14 drill bit)
This drills on the floor or on the antistatic floor.
� Vacuum cleaner
This removes the dust inside the hole after drilled.
� Rubber hammer
This taps expansion blot for fixed
� Pad
This adjusts the base level.
� Torque wrench
This fastens the blots and nuts.

Introduction to Cabinet Base

Installation
There are three modes to install cabinet base,
� Adjustable base installation mode
� Install cabinet on floor directly
� Fixed base installation mode

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 Chapter 4 19” Standard Cabinet Installation

Adjustable Base Installation Mode

Installation Flow
Adjustable base installation flow is shown in Figure 8.

FIGURE 8 ADJUSTABLE BASE INSTALLATION FLOW

Adjustable Base Selection

ZTE provides adjustable bases with three ranges for installation
and fixation of cabinets on antistatic floors in the equipment
rooms.
The adjustable bases are divided into three types A, B and C ac-
cording to the adjustable range L. Two bases are required for fixing
each cabinet.
� Model A: 160mm ~ 210mm, as shown in Figure 9.

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 ZXR10 8900 Series Hardware Installation Manual

FIGURE 9 ADJUSTABLE BASE: MODEL A

� Model B: 210mm ~310mm, as shown in Figure 10.

FIGURE 10 ADJUSTABLE BASE: MODEL B

� Model C: 310mm ~510mm, as shown in Figure 11.

FIGURE 11 ADJUSTABLE BASE: MODEL C

Note:
Above adjustment range means the height between cabinet base
and floor after cabinet installation.

Adjustable base installation diagram is shown in Figure 12.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 12 ADJUSTABLE BASE INSTALLATION DIAGRAM

1. Cabinet 4. Foundation
2. Press plate 5. Antistatic floor
3. Adjustable base

Adjustable base structure diagram (Model B) is shown in Figure

13.

FIGURE 13 ADJUSTABLE BASE STRUCTURE DIAGRAM (MODEL B)

1. Fixing frame
2. Flexible frame
3. High locked bolt M12 × 25
4. Sleeve M12
5. Spring washer
6. Flat washer
7. Expand Bolt M12×80

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 ZXR10 8900 Series Hardware Installation Manual

Positioning Adjustable Base

Make sure of base installation position as per standard dimensions
and cabinet dimensions given in layout drawings. Measure the
marking points with the tape and mark out two straight lines with
a distance of 610mm that are parallel with benchmark.
1. Define for the position of installation holes on two lines as per
the design. With reference to them, mark out installation holes
for other bases. Verify measurement after marking of all in-
stallation holes to avoid mistake and make sure that all mea-
surements are correct.
Position holes of single cabinet are shown in Figure 14 and .

FIGURE 14 POSITION OF SINGLE CABINET INSTALLATION

1. Equipment room wall 3. Adjustable base

2. M12 expand bolt installation 4. Cabinet outline
hole 5. Front door of Cabinet

Position holes of many cabinets are shown in Figure 15.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 15 POSITIONS OF DUAL CABINET INSTALLATION

1. Equipment room wall 3. Adjustable base

2. M12 expand bolt installation 4. Cabinet outline
hole 5. Front door of Cabinet

For the values of L1, L2 and A, B and C, D, refer to .

TABLE 5 ADJUSTABLE BASE INSTALLATION MARK SIZE (MM)

Cabinet A B C D

19D6H20 600 496 L2+52 L1+33

Cabinet

19D8H20 800 696 L2+52 L1+33

Cabinet
19D8H20EMC
Cabinet
19D8H20EMC
Standard
Cabinet

19D10H20 1000 696 L2+152 L1+33

Cabinet
19D10H20
Alternate Server
Cabinet
19D10H20 Direct
Server Cabinet

L1 is the distance from side gate to the wall of cabinet room,

L1≥900mm.
L2 is the distance from front gate and front gate to cabinet
room, L2≥1500mm.

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 ZXR10 8900 Series Hardware Installation Manual

Note:
To avoid mistakes, measure over and over after all holes line
are marked, and make sure every size is correct.

2. Drilling
Drill φ14 at the expansion bolt hole marked on the floor with
a depth of 90 mm.
Make sure drill is perpendicular to floor when drilling with per-
cussion drill (or hammer). Hold handle tightly and vertically to
avoid sway, otherwise the floor will be damaged and hole will
be enlarged and inclined. If floor is too slip to position drill bit,
cut a dent at the perforation position with punch first to help
locating drill bit.
Use a vacuum cleaner to remove the dust after drilling.

Note:
Marking and drilling are fundamental for hardware installation.
Inaccuracy will impact following operations and affect project
quality. Operation quality is essential for ensuring whole
project quality.

Result: Adjustable base has been positioned.

Installing Adjustable Base

To install adjustable base, perform the following steps.
1. Install expansion bolts
i. Before installation, clean up dust inside and outside holes
with a vacuum cleaner.
ii. Place base to see if this is aligned with holes.
iii. Remove washer and nut from expansion bolt, and put ex-
pansion bolt and expansion tube into hole. Hammer expan-
sion bolt using a rubber hammer until full expansion tube
of the expansion bolt enters into floor.
2. Adjust base
As shown in Figure 16, loose the high locked bolt on adjustable
base, and adjust the flexible frame according to the arrow di-
rection.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 16 ADJUSTABLE BASE HEIGHT DIAGRAM

1. Flexible frame 3. High locked Bolt M12×25

2. High fixing frame

Select appropriate base with proper height as per measured

floor height (H) and cabinet leg adjustment height, as shown
in Table 6.
Example: The height of antistatic floor (H) is 380mm, so the
C third blank can be used the installation hole of adjustable
base. As shown in Figure 14, the holes on the third row from
below upward.

TABLE 6 ADJUSTABLE BASE ADJUST HEIGHT DIAGRAM

Antistatic 160≤H185 185≤H210 210≤H235 235≤H260 260≤H285

floor height
H

Adjustable A first blank A second B first blank B second B third blank

base blank blank
installation
hole

Antistatic 285≤H310 310≤H335 335≤H360 360≤H385 385≤H410

floor height

Adjustable B fourth blank C first blank C second C third blank C fourth blank
base blank
installation
hole

Antistatic 410≤H435 435≤H460 460≤H485 485≤H≤510

floor height
H

Adjustable C fifth blank C sixth blank C seventh C eighth

base blank blank
installation
hole

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After adjustment tighten the bolt to 45Nm with a torque

wrench, tighten flexible frame with activity frame. The side
bolt must be tightened first, then tighten front bolt, to ensure
that activity frame and fixing frame are connected tightly.
For adjustable Base (Model A and Model B), every joint of ac-
tivity frame and fixing frame use 3 high locked bolts; For ad-
justable Base (Model C), every joint of activity frame and fixing
frame use 4 high locked bolts.
3. Fix base
After adjustment, height of two adjustable bases for each cab-
inet must have a deviation of no more than 1mm. Clean floor
and base surface. Align installation holes on bases to cor-
responding expansion bolts. Fix base to floor with the nuts
and washers. Tighten them to 45Nm with a torque wrench as
shown in Figure 17.

FIGURE 17 FIXATION OF ADJUSTABLE BASE

1. Adjustable base 4. Spring washer

2. Expansion base 5. Flat washer
3. Nut 6. Adjust washer

When the floor is not even, use the provided adjustment shims
between the base and the floor. The shims are of 1mm and
2mm thick, as shown in Figure 18.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 18 ADJUSTABLE SHIMS

1. 1mm washer 2. 2mm washer

Single cabinet base installation is shown in Figure 19.

FIGURE 19 SINGLE CABINET BASE INSTALLATION DIAGRAM

Result: Adjustable base has been installed.

Installation of Base Directly on Floor

Installation Flow of Base Directly on Floor

This installation mode is suitable for cement ground, adopting
pressure plate to fix footings with ground.
Installation flow is shown in Figure 20.

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FIGURE 20 INSTALLATION FLOW OF BASE DIRECTLY ON FLOOR

Installing Base on Floor Directly

Make sure of base installation position as per standard dimensions
and cabinet dimensions given in layout drawings.
To install base on floor directly, perform the following steps.
1. Marking
Measure the grounding of NOC room with gradienter and make
sure the cabinet will not slant after installation.
Measure some marking points with tape, line two lines which
are parallel to reference and the space is B (for the value of B,
refer to Table 7) with ink foundation. According to the design
requirement, define four installation holes of expansion bolts
for installing the first cabinet on these two lines. With this
reference, draw other installation holes of expansion blots.
Positions of single and dual cabinet installation holes are shown
in Figure 21 and Figure 22.

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FIGURE 21 POSITION SINGLE CABINET INSTALLATION

1. Equipment room wall 3. Cabinet outline

2. M12 expand bolt installation 4. Front door of Cabinet
hole

FIGURE 22 POSITION DUAL CABINET INSTALLATION

1. Equipment room wall 3. Cabinet outline

2. M12 expand bolt installation 4. Front door of Cabinet
hole

For the value of L1, l2 and A, B and C, D, please refer to Table

7.

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TABLE 7 INSTALLING THE BASE DIRECTLY MARKING SIZE

Cabinet Name A B C D

19D6H20 600 496 L2+52 L1+40

Cabinet

19D8H20 800 696 L2+52 L1+40

Cabinet
19D8H20EMC
Cabinet
19D8H20EMC
Standard cabinet

19D10H20 100 696 L2+152 L1+40

Cabinet
19D10H20
Alternate server
Cabinet
19D10H20 Direct
server Cabinet

L1 is the distance from side gate and to the wall of cabinet

room, L1≥900mm.
L2 is the distance from front gate to the wall of cabinet room,
L2≥1500mm.

Note:
Verify measurement after marking of all installation holes to
avoid mistake and make sure that all measurements are cor-
rect.

2. Drilling
Drill φ14 at the expansion bolt hole marked on the floor with
a depth of 90 mm.
Make sure drill is perpendicular to floor when drilling with per-
cussion drill (or hammer). Hold handle tightly and vertically to
avoid sway, otherwise the floor will be damaged and hole will
be enlarged and inclined.
When floor is too slip to position drill bit, cut a dent at the
perforation position with punch first to help locating drill bit.
Use a vacuum cleaner to remove the dust after drilling.
3. Expansion bolt installation
Before installation, clean up dust inside and outside holes with
a vacuum cleaner.
Remove washer and nut from expansion bolt (M12×80), and
put expansion bolt and expansion tube into hole. Hammer ex-
pansion bolt using a rubber hammer until full expansion tube
of the expansion bolt enters into floor.
The installation of single cabinet expansion bolt is shown in
Figure 23.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 23 SINGLE CABINET EXPANSION BOLT INSTALLATION DIAGRAM

1. Foundation 2. Expansion bolt (For the value

of B, refer to Table 7)

Result: The base has been installed on floor directly.

Installation of Fixed Base Mode

Installation Flow of Fixed Base Mode

This installation is suitable for user-designed base or a base has
been installed on the NOC room.
Take 19D8H20 cabinet as example, fixed base with design, position
and installation.
Installation flow of fixed base is shown in Figure 24.

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FIGURE 24 INSTALLATION FLOW OF FIXED BASE

Design of Fixed Base

Customer designs the base by themselves according to ZTE cabi-
net base installation structure and size.
19D8H20 of single cabinet drill size is shown in Figure 25.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 25 19D8H20 SINGLE CABINET DRILL INSTALLATION DIAGRAM

19D8H20 of dual cabinet drill size is shown in Figure 26.

FIGURE 26 19D8H20 DUAL CABINET DRILL INSTALLATION DIAGRAM

Installation base is made up from welded angle steels, as shown

in Figure 27. Oval installation holes in figure have sizes of
18mm×30mm for fine location adjustment during installation.
Height H depends on height of antistatic floor.

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FIGURE 27 19D8H20 SINGLE CABINET FIXED BASE DIAGRAM

This design is only for reference. Customer can design it according

to the specific requirements.

Positioning Fixed Base

Define for cabinet installation positions as per standard dimensions
given in the layout drawings.
To position fixed base, perform the following steps.
1. Marking
Make sure of the base installation position as per the standard
dimensions and cabinet dimensions given in the layout draw-
ings. Measure the marking points with the tape and mark out
two straight lines with a distance of 696mm that are parallel
with the benchmark. Define the position of 4 installation holes
on two lines as per design.
Positions of cabinet installation holes are shown in Figure 28.
With reference to them, mark out installation holes for other
bases. Verify measurement after marking of all installation
holes to avoid mistake and make sure that all measurements
are correct.

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FIGURE 28 19D8H20 SINGLE CABINET INSTALLATION DIAGRAM

1. Equipment room wall 3. Base

2. M12 expand bolt installation 4. Cabinet outline
hole 5. Front door of Cabinet

For the value of C and D, please refer to Table 8.

TABLE 8 FIXED BASE INSTALLATION MARKING SIZE (MM)

Cabinet name C D

19D8H20 Cabinet L2+52 L1+40

L1 is the distance from side gate to the wall of cabinet room,

L1≥900mm.
L2 is the distance from front gate to the wall of cabinet room,
L2≥1500mm.

Note:
Verify measurement after marking of all installation holes to
avoid mistake and make sure that all measurements are cor-
rect.

2. Installation of the Adjustable Base

Drill φ14 at the expansion bolt hole marked on the floor with
a depth of 90 mm.
Make sure drill is perpendicular to floor when drilling with per-
cussion drill (or hammer). Hold handle tightly and vertically to

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 ZXR10 8900 Series Hardware Installation Manual

avoid sway, otherwise the floor will be damaged and hole will
be enlarged and inclined.
Use a vacuum cleaner to remove the dust after drilling.
When floor is too slippery to position drill bit, cut a dent at the
perforation position with punch first to help locating drill bit.

Note:
Marking and drilling are fundamental for hardware installation. In-
accuracy will impact following operations and affect project quality.
Operation quality is essential for ensuring whole project quality.

Result: Fixed base has been positioned.

Installing Fixed Base

To install fixed base, perform the following steps.
1. Installation of expansion blots
Before installation, clean up dust inside and outside holes with
a vacuum cleaner. Place the base to see if this is aligned with
holes. Expansion bolts must not be installed in holes with large
deviation before re-location and re-drilling is done.
Remove washer and nut (expansion bolt size M12×80) from
expansion bolt, and put expansion bolt and expansion tube into
hole. Strike the expansion bolt with a rubber hammer until the
full expansion tube of the expansion bolt enters the floor.
2. Fixation of base
Clean floor and base surface. Align installation holes on bases
to corresponding expansion bolts, as show in Figure 29. Fix
base to the floor with the nuts and washers. Tighten them to
45Nm and adjust horizontality.

FIGURE 29 INSTALLATION OF BASE

1. Base 4. Flat Washer

2. Nut 5. M12×80 Expansion bolt
3. Spring washer

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 Chapter 4 19” Standard Cabinet Installation

If floor is not smooth, use shims provided by ZTE, the shims are
of 1mm and 2mm thick.
After installing the cabinet, inspect the NOC room environment
and cabinet. Clear the installation garbage and sundries from NOC
room. Sort and count the installation tool and instrument. If any
problem occurs during the installation, report it to the related staff
and department.
Result: Fixed base has been installed.

Cabinet Installation
Cabinet Installation Requirements
Cabinet installation has the following requirements.
� The cabinet must be vertically installed. Installed horizontality
and verticality deviation must not exceed 3mm.
� The layout of cabinet must comply with project design require-
ments. Cabinets installed by side of the passage way must be
aligned straight with deviation less than 5mm. The adjacent
cabinets must be against each other. The row of cabinets must
be in the same plane.
� The fastening screws must be tightened. The protrusion of the
nuts must be identical.
� No component must be loose or damaged in cabinet. No paint
coating must be peeling off or damaged (make up the paints
where necessary). All the labels must be complete and clear.
� The installed cabinet must be shockproof and reinforced. When
necessary, cabinet can be fixed on floor with bolts.

Cabinet Installation Preparation

Prepare necessary instruments and project design material and
installation guide material before cabinet base installation.
To design material of project installation, use the following Instru-
ments and material.
� Engineering Design and Installation Drawing
� Tools
� Torque wrench
It fastens pressure plate and screws.
� level bar
It measures the horizontality of cabinet.

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� Plumb
It measures the verticality of cabinet.
� Wrench
It measures the height of footing.
� Multimeter
It measures the resistance between grounding point and ex-
pansion bolt on floor.

Cabinet Installation Flow

The cabinet installation flow is shown in Figure 30.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 30 CABINET INSTALLATION FLOW DIAGRAM

Cabinet Installation Mode

Installing Cabinet by Adjustable Base

To install cabinet, perform the following steps.
1. Cabinet Height Regulation
There are four footings and truckles on the cabinet base.
Loosen the four bolts that fasten the truckles. Remove four
truckles, as shown in Figure 31.

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FIGURE 31 REMOVE TRUCKLES

1. Cabinet 3. Truckle
2. Footing 4. Bolt

Loosen the locknuts that fasten the cabinet footings. Place the
cabinet on the adjustable base manually or by lifting machine.
Make sure that the right, left, front and back plane of cabinet
are parallel with the NOC room walls. Use the height adjusting
nut on footing to regulate the height of cabinet. The footing
structure is shown in Figure 32.

FIGURE 32 FOOTING STRUCTURE

1. M16 bolt 3. Height Adjusting Nut

2. Locknut 4. Insulated Rubber Pad

2. Cabinet Leveling
The cabinet must be vertically installed. Place level bar on
the two perpendicular directions of cabinet top panel. Use the
height adjusting nut to regulate the horizontality and vertical-
ity of cabinet. Installed horizontality and verticality deviation
must not exceed 3mm. Fasten the locknut upward to fix the
cabinet footing. The fastening torque has to reach 45Nm.

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 Chapter 4 19” Standard Cabinet Installation

3. Cabinet Fixation
As shown in Figure 33, press the pressure plate on the cabinet
footing, place the insulated tube. At last fix the cabinet with flat
washer, spring washer and blot. The fastening torque has to
reach 45Nm. The pressure plate is attached with an insulated
rubber pad. Pressure plate and insulated pad are shown in
Figure 34 .

FIGURE 33 FIX CABINET

1. Bolt M12×30 5. Pressure Plate

2. Spring Washer 6. Footing
3. Flat Washer 7. Adjusting Base
4. Insulated Tube

FIGURE 34 PRESSURE PAD AND INSULATED RUBBER PAD

1. Pressure Plate 3. Insulated Tube

2. Insulated Pad

4. Insulation Test
Modify the multimeter to resistance grade. Use the two mea-
suring heads to touch the cabinet earthing point and expansion
bolt. Measure their resistance. Continue with the next step if

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 ZXR10 8900 Series Hardware Installation Manual

the circuit is an open circuit. If the result shows that it is not

an open circuit, then the cabinet is not insulated with earth.
Examine the insulated tube. Repeat the last step and insula-
tion test.

Note:
Insulation test has to be implemented immediately after each
cabinet footing is fixed.

Result: Cabinet has been installed by adjustable base.

Installing Cabinet on Floor Directly

To install cabinet on floor directly, perform the following steps.
1. Cabinet Height Regulation
As shown in Figure 35, loosen the four bolts that fasten the
truckles and then remove the truckles. Loosen the four lock-
nuts of footing. Place the cabinet on the corresponding position
of the edge expansion bolt on NOC room floor manually or by
lifting machine. Make sure that the right, left, front and back
plane of cabinet are parallel with the NOC room walls. Use the
height adjusting nut on footing to regulate the height of cabi-
net.
After installing the panel wood, there is 5mm clearance be-
tween the bottom of panel wood and floor, as shown in Figure
35.

FIGURE 35 THE CLEARANCE BETWEEN PANEL WOOD AND FLOOR

1. Cabinet 3. Floor
2. Panel Wood

2. Cabinet Leveling
The cabinet must be vertically installed. Place level bar on
the two perpendicular directions of cabinet top panel. Use the
height adjusting nut to regulate the horizontality and vertical-
ity of cabinet. Installed horizontality and verticality deviation

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 Chapter 4 19” Standard Cabinet Installation

must not exceed 3mm. Fasten the locknut upward to fix the
cabinet footing. The fastening torque has to reach 45Nm.
3. Cabinet Fixation
As shown in Figure 36, press the pressure plate on the cabinet
footing and place the insulated tube on expansion bolt. At
last fix the cabinet with flat washer, spring washer and blot.
The fastening torque has to reach 45Nm. The pressure plate
is attached with an insulated rubber pad. Pressure plate and
insulated pad are shown in Figure 36.

FIGURE 36 CABINET BASE IS INSTALLED ON FLOOR DIRECTLY

1. Flat Washer 5. Spring Washer

2. Insulated Tube 6. Pressure Plate
3. Cabinet 7. Footing
4. Nut M12 8. Expansion Bolt

4. Insulation Test
Modify the multimeter to resistance grade. Use the two mea-
suring heads to touch the cabinet earthing point and expansion
bolt. Measure their resistance. Continue the next step if the
circuit is an open circuit. If the result shows that it is not an
open circuit, then the cabinet is not insulated with earth. Ex-
amine the insulated tube. Repeat the last step and insulation
test.

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 ZXR10 8900 Series Hardware Installation Manual

Note:
Insulation test has to be implemented immediately after each
cabinet footing is fixed.

Result: Cabinet has been installed on floor directly.

Installing Cabinet by Fixed Base

When cabinet bottom is installed by a fixed base, the cabinet can
be fixed by two methods.
� Fix cabinet by pressure plate
� Fix Cabinet by locknuts
Take cabinet 19D8H20 as an example to describe how to install.
Fix Cabinet by To fix cabinet by using pressure plate, perform the following steps.
Pressure Plate
1. Cabinet Height Regulation
There are four footings and truckles on the cabinet base.
Loosen the four bolts that fasten the truckles, as shown in
Figure 37. Remove four truckles. Place the cabinet on the
installation base manually or by lifting machine. Make sure
that the right, left, front and back plane of cabinet are parallel
with the NOC room walls. Use the height adjusting nut on
footing to regulate the height of cabinet.

FIGURE 37 REMOVE TRUCKLES

1. Cabinet 3. Truckle
2. Footing 4. Bolt

2. Cabinet Leveling

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 Chapter 4 19” Standard Cabinet Installation

The cabinet must be vertically installed. Place level bar on

the two perpendicular directions of cabinet top panel. Use the
height adjusting nut to regulate the horizontality and verticality
of cabinet, as shown in Figure 38. Installed horizontality and
verticality deviation must not exceed 3mm. Fasten the locknut
upward to fix the cabinet footing. The fastening torque has to
reach 45Nm.

FIGURE 38 FOOTING STRUCTURE

1. M16 bolt 3. Height Adjusting Nut

2. Locknut 4. Insulated Rubber Pad

3. Cabinet Fixation
Press the pressure plate on the cabinet footing. Make the bolt
through the fixed bottom, and place the insulated tube on bolt.
At last fix the cabinet with flat washer, spring washer and blot.
The fastening torque has to reach 45Nm. The pressure plate is
attached with an insulated rubber pad. Pressure plate is shown
in Figure 39.

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FIGURE 39 FIX CABINET BY PRESSURE PLATE

1. Flat Washer 5. Spring Washer

2. Insulated Tube 6. Pressure Plate
3. Bolt M12×80 7. Footing
4. Nut M12 8. Base

4. Insulation Test
Modify the multimeter to resistance grade. Use the two mea-
suring heads to touch the cabinet earthing point and expansion
bolt. Measure their resistance. Continue the next step if the
circuit is an open circuit. If the result shows that it is not an
open circuit, then the cabinet is not insulated with earth. Ex-
amine the insulated tube. Repeat the last step and insulation
test.

Note:
Insulation test has to be implemented immediately after each
cabinet footing is fixed.

Fix Cabinet by 1. Cabinet Height Regulation

Locknuts
Loosen the four bolts that fasten the truckles, and then re-
move the truckles. Loosen the locknuts of footing. Remove
the footing by rotating the height adjusting nut in the direction
of arrowhead, as shown in Figure 40.

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 Chapter 4 19” Standard Cabinet Installation

FIGURE 40 REMOVE TRUCKLES

1. Cabinet 4. Locknut
2. Footing 5. Truckle
3. Height Adjusting Nut 6. Bolt

2. Cabinet Fixation
Place the cabinet on the corresponding position of bottom.
Keep the installation hole of footing on cabinet and circinal hole
on base on the same line. As shown in Figure 41, place flat
washer, spring washer on bolt, and fasten the bolt M16×100 in
the direction of arrowhead. As a result, the cabinet is installed
on the base.

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 ZXR10 8900 Series Hardware Installation Manual

FIGURE 41 FIX THE CABINET BY BOLT

1. Cabinet 4. Spring Washer

2. Base 5. Screw M16×100
3. Flat Washer

3. Insulation Test
Modify the multimeter to resistance grade. Use the two mea-
suring heads to touch the cabinet earthing point and expansion
bolt. Measure their resistance. Continue the next step if the
circuit is an open circuit. If the result shows that it is not an
open circuit, then the cabinet is not insulated with earth. Ex-
amine the insulated tube. Repeat the last step and insulation
test.

Note:
Insulation test has to be implemented immediately after each
cabinet footing is fixed.

Result: Cabinet has been installed by fixed base.

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 Chapter 4 19” Standard Cabinet Installation

Connecting the Cabinets

To connect many cabinets, perform the following steps.
1. Position the cabinets in the same row. Adjust high adjustable
nut in cabinet foot from first cabinet in left, adjust the height
between cabinet and floor, one row of cabinets must be on
same line. The verticality of cabinets must be less than 3mm.
2. Tighten locking nut from left to right and make it pasted to
cabinet. Make sure that the feet and cabinet are connected
firmly.
3. Remove the angle support on cabinet top. The angle support
is used to connect the near cabinets. Rotate the angle support
90 degrees. Connect the angle supports back to back. The
installation order is shown in Figure 42, Figure 43 and Figure
44.

FIGURE 42 REMOVE SCREW OF ANGLE SUPPORT

1. Fasten screws 2. Angle support

FIGURE 43 REMOVE THE ANGLE SUPPORT

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FIGURE 44 REINSTALLATION THE ANGLE SUPPORT

4. Between two near cabinets, use six screws M8×12, flat washer,
spring washer and M8 nut to connect angle support. The in-
stallation of two near cabinets is shown in Figure 45.

FIGURE 45 CONNECTION BETWEEN TWO NEAR CABINETS

1. Six screws M8×12 4. Angle support

2. Spring washer 5. M8 nut
3. Flat washer

5. After connecting the cabinets, fix the cabinet. If the cabinet is

installed by an adjustable base, press the footing with pressure
plate. Fix the pressure plate on adjustable base with M12×30
screws. As a result, the footings are fixed. If the cabinet is
installed on floor directly, press the footing with pressure plate,
and fix the pressure plate on expansion bolt on floor. As a
result, the cabinet is fixed.
6. Install cabinets orderly according to step 5. Fix all footings.
7. Inspect the support condition of each footing.
Result: The cabinets have been connected.

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 Chapter 4 19” Standard Cabinet Installation

Cabinet Accessories
Remove and Installation
Remove and Installation of Front and
Back Doors
The front and back doors have been installed before the device
leaves the factory. The front and back doors will be removed and
reinstalled if they affect construction.

Removing Front and Back Doors

To remove the front and back door, perform the following steps.
1. Open the front and back door. Remove the earthing cable (yel-
low green).
2. Fasten the lock screws which are near the hinge and pin. Re-
move the pin in the direction of upward. Hold the door to pre-
vent the door from dropping.
3. Pull the door upward, and then remove the door.
Result: The front and back doors have been removed.

Installing Front and Back Doors

To install the front and back door, perform the following steps.
1. Place the door to hinge on cabinet and keep the door and the
pin hole on the same line.
2. Insert the pin and fasten the lock screw.
3. Connect the earthing cable.
Door installation is shown in Figure 46.

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FIGURE 46 DOOR INSTALLATION DIAGRAM

1. Upper pin pivot 3. Lower pin pivot

2. Upper captive screw 4. Lower captive screw

Result: Front and back doors have been installed.

Installation and Clean of Dustproof

Mesh
Dustproof meshes are provided for the cabinet front/back doors
and for the cabinet bottom. The dustproof meshes must be
cleaned periodically. The interval of clean can be from three
months to six months, depending on equipment room environ-
ment.

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In equipment room with sealed air conditioning, they can be

cleaned once six-month. In equipment rooms where the environ-
ment is less ideal, such as remote equipment room, meshes must
be cleaned once three-month.

Installing and Cleaning Dustproof Plug-in Box

Dustproof plug-in box is installed at the bottom of cabinet. The
position of dustproof plug-in box as shown in Figure 47.

FIGURE 47 POSITIONS OF DUSTPROOF PLUG-IN BOX

1. Dustproof plug-in box 2. Cabinet

Note:
Damp meshes must not be installed in cabinet.

To clean and install the dustproof mesh, perform the following

steps.
1. Remove screws of dustproof plug-in box. Outstretch dustproof
plug-in box maintaining the balance by two hands, so that dust
from dustproof meshes do not fall into the cabinet, as shown
in Figure 48.

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FIGURE 48 OUTSTRUCTURE DUSTPROOF PLUG-IN BOX DIAGRAM

1. Dustproof plug-in box 2. Screw

2. Open dustproof plug-in box and take out the dustproof meshes.
3. Clean the dustproof mesh by warm water (≤40℃), and dry it.
4. Push the dustproof mesh into the dustproof plug-in box.
5. Push the dustproof plug-in box into the cabinet.
Result: Dustproof plug-in boxes have been installed and cleaned.

Installing and Cleaning Dustproof Mesh

There are simple dustproof meshes or plastic dustproof meshes on
the front and back dorrs of cabinet.
To install and clean dustproof mesh, perform the following steps.
1. The structure of simple dustproof is very simple. It is pasted
to sparkle sponge plastic at the edge of air inlet, as shown in
Figure 49.

FIGURE 49 SIMPLE DUSTPROOF MESHES

1. Door panel
2. 3M Glutinous band
3. Sparkle sponge plastic

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2. Plastic dustproof meshes must be installed at the air inlet of

each door. Plastic dustproof meshes use card to card installa-
tion mode, which is easy to separate.
i. As shown in Figure 50, press the activity wrench in the di-
rection of arrowhead to remove the plastic dustproof mesh.
ii. Clean the plastic dustproof mesh by warm water (≤40℃),
and dry it.
iii. Place the plastic dustproof mesh on the corresponding po-
sition of door. Press the activity wrench in the direction of
arrowhead as shown in Figure 50 until the mesh is fixed.

FIGURE 50 PLASTIC DUSTPROOF

1. Door panel 3. Cabinet door

2. Activity wrench

Note:
Damp meshes can not be installed in cabinet.

Result: The dustproof mesh has been cleaned and installed.

Installing Panel Wood

To install panel wood, perform the following steps.
1. Install back and front panel woods
Keep the connection hole of front and back panel woods and
the connection hole of cabinet installation frame on the same
line. Use screw to fix front and back panel woods, as shown in
Figure 51.

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FIGURE 51 FIX FRONT AND BACK PANEL WOOD

1. Screw 3. Back panel wood

2. Front panel wood

For dual cabinets, install back and front panel woods of the first
cabinet, and then install back and front panel woods of others
in turn. The installation diagram of front and back panel woods
is shown in Figure 52.

FIGURE 52 INSTALLATION OF FRONT AND BACK PANEL WOOD DIAGRAM

2. Install left and right side panel woods

The left and right side panel woods is installed on the front and
back panel wood. Keep the connection hole of the side panel
woods on one line with the connection hole of front and back
panel wood. Use screw to fix the left and right side wood panel,
as shown in Figure 53.

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FIGURE 53 FIX SIDE PANEL WOOD DIAGRAM

1. Left panel wood 3. Right panel wood

2. Screw

Installation diagram of the single cabinet panel wood is shown

in Figure 54.

FIGURE 54 INSTALLATION OF SINGLE CABINET PANEL WOOD DIAGRAM

For many cabinets on a single row, only a single row of two side
panel wood needs to install. For many cabinets are on the same
row, the leftmost and rightmost panel woods are required to install
only.
Result: Panel wood has been installed.

Installing Top Panel and Top inside

Panel
To install top panel and top inside panel, perform the following
steps.
1. Install Top Panel
Install top panel and top inside panel according to customer
requirement.

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Front panel and back panel are necessary for one cabinet. Use
M5×12 screws to connect the top panel with top of cabinet, as
shown in Figure 55.

FIGURE 55 TOP PANEL INSTALLATION DIAGRAM

1. Screw M5×12 3. Top panel

2. Cabinet

2. Install top inside panel

i. Open angle support on one side of cabinet top.
ii. Fix angle support and top inside panel on top of cabinet.
iii. Tighten top panel and top inside panel by M5×12 screws.
iv. Perform the same steps to install the other side top inside
panel.
Top inside panel installation diagram is shown in Figure 56.

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FIGURE 56 TOP INSIDE PANEL INSTALLATION DIAGRAM

1. Top side panel 4. Top panel

2. Screw M5×12 5. Cabinet
3. Angle support

For dual cabinets, only top panel and top side panel are re-
quired to install.
Figure 57 shows the cabinet appearance after installation is
finished.

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FIGURE 57 INSTALLATION OF ALL TOP PANEL AND TOP INSIDE PANEL

ON DUAL CABINET

Result: Top panel and top inside panel have been installed.

Installing Power Supply Cable and

Grounding Cable
DC distribution cabinet provides power supply of -48V for ZXR10
8900 cabinet. Set-top connector module is installed on the top
of cabinet, which distributes power supply only. When the power
supply is required filtering, install two filters to replace connector
module for providing 2 way -48V power supply.
The connection between ZXR10 8900 cabinet and DC distribution
cabinet with connector module is shown in Figure 58.

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FIGURE 58 DC DISTRIBUTION CABINET CONNECTING WITH ZXR10 8900

(WITH CONNECTOR MODULE)

1. DC distribution cabinet 4. Cover

2. Screw 5. ZXR10 8900 cabinet
3. NOC room protective grounding 6. Connector module
bar 7. Terminal

The connection between ZXR10 8900 cabinet and DC distribution

cabinet with filter is shown in Figure 59.

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FIGURE 59 DC DISTRIBUTION CABINET CONNECTING WITH ZXR10 8900

(WITH FILTER)

1. NOC room protective grounding 4. Cover

bar 5. ZXR10 8900 cabinet
2. DC distribution cabinet 6. Terminal
3. Screw 7. Filter

When the cables are required connecting, loosen the bolts first,
remove the cover board and install the cables. After finishing the
installation, fix the cover board. Make sure that the cable travers-
ing through cover board by the U-type groove.
To install power supply and grounding cable, perform the following
steps.
1. Install -48V power supply cable
It is a blue cable. One end connects to the terminal marked as
– 48V on set-top filter (or connector module), and the other
end connects to -48V connector bar of DC distribution cabinet.
2. Install -48VGND cable
It is a black cable. One end connects to the terminal marked
as -48VGND on set-top filter (or connector module), and the
other end connects to -48VGND connector bar of DC distribu-
tion cabinet.
3. Install grounding PE cable
It is a yellow green cable. One end connects to the grounding
bolt marked as PE (or the terminal marked as PE on connector
bar) in the top of cabinet, and the other end connects to PE
grounding bar of DC distribution cabinet.

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4. PE grounding bar of DC distribution cabinet is connected with

protective grounding bar in NOC room through yellow green
plastic-insulated copper conductor which wire diameter is the
same with power bus line.
Result: Power supply and grounding cable have been installed.

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 Chapter 5

Master Device
Installation

Table of Contents
Installing Plug-in Box .........................................................65
Plugging and Unplugging Card.............................................67
Installation of Power Supply Module .....................................70
Installation of Fan Plug-in Box .............................................76
Installation of Cabling Rack.................................................79

Installing Plug-in Box

The plug-in boxes are already installed inside the cabinets in fac-
tory. If the plug-in boxes are required to install under special con-
dition, such as changing the damaged plug-in boxes, perform the
following steps.
1. Make sure 19D8H20/19D6H20 has been fixed well. The in-
stallation position of cases has been confirmed. There is no
obstacle to affect the cast installation.
2. Use a wood ruler or bar with the same height as that of the
plug-in box. Put wood ruler behind plug-in box flange to be
flush with the box bottom. Mark the ruler with a pencil through
the flange installation holes.
3. Put up the end of the marked ruler on support rails of the cab-
inet.
4. Install flexible floating nut on the front corner rail of the cabinet
with installation spring as per the marked positions, as shown
in Figure 60.

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FIGURE 60 FLOATING NUT INSTALLATION

1. Corner rail 3. Floating nut

2. Installation spring

5. Two operators stand at right and left sides of the cabinet. The
one on left side support the middle bottom of the plug-in box
with his left hand, and hold the upper part of the plug-in box
with his right hand.
The one on right side support the middle bottom of the plug-in
box with his right hand and hold the upper part of the plug-in
box with his left hand. They uplift the plug-in box simultane-
ously.
6. Position the back of plug-in box on support rails of cabinet.
Holding the box firmly, the two operators must slowly move
the box inside the cabinet.
7. When 10cm of the plug-in box is inside the rails, one operator
can remove his hand at the bottom and push the box to posi-
tion. Hold the box before it is completely put into position.
8. The left side of plug-in box is fixed on the corner rails with 4
crown screws.

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9. The right side of plug-in box is installed on the support rails

with three crown screws through vertical supporter. For more
information about vertical supporter, please refer to Installing
Vertical Supporter
Installation diagram is shown in Figure 61.

FIGURE 61 INSTALLATION OF SUBRACK

Result: Plug-in box has been installed

Plugging and Unplugging

Card
Plug a Card To plug a card, perform the following steps.
1. The card structure is shown in Figure 62.

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FIGURE 62 CARD STRUCTURE

1. Card 3. Extractor
2. Captive Screw

Align the two sides of the card bottom steel with the guide rail
slot of the plug-in box and push the card into the box, as shown
in Figure 63.

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FIGURE 63 PLUGGING CARD STEP 2

1. Plug-in Box 2. Card

2. When the card connector touches the back-plate, the card will
be stopped being pushed into the plug-in box. The card extrac-
tors are still opened and the card is not in place at that time,
as shown in Figure 64.

FIGURE 64 PLUGGING CARD STEP 3

1. Plug-in Box 3. Card Extractor

2. Card

3. Turn the extractors on both sides inward. The card moves for-
ward in place until the extractor cannot be turned, which in-
dicates the extract is turned in place. The extractor is nearly
parallel to the card front. The card is plugged in place.
4. Secure the captive screws on both sides of the card using a
screwdriver as shown in Figure 65.

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FIGURE 65 PLUGGING CARD STEP 5

1. Plug-in Box 3. Captive Screw

2. Card

Result: The card has been plugged.

Unplug a Card To unplug a card, perform the following steps.
1. Loosen the captive screw on both sides of the card with a
screwdriver.
2. Press the card extractor with both hands. Turn the extractor
on both sides of the card outward. The card moves outward
when the connector is released.
3. Pull the card out along the guide rail.
Result: The card has been unplugged.

Installation of Power Supply

Module
Installing Power Supply Module of
ZXR10 8912/8908/8905
ZXR10 8912, ZXR10 8908 and ZXR10 8905 use the same power
supply module. Here, take ZXR10 8908 for an example to intro-
duce how to install power supply module.

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Note:
The AC and DC power modules for the ZXR10 8912/8908/8905
plug-in boxes have the similar appearance and size. Before power-
on, check the power feed box at the rear of the plug-in box to see
if it is AC or DC. Check if the voltage meets the requirement to
prevent the power modules and the equipment from being dam-
aged.

Plug Power Supply To plug power module of ZXR10 8912/8908/8905, perform the
Module following steps.
1. Align the power module with the module slot on the plug-in
box, as shown in Figure 66.

FIGURE 66 PLUGGING POWER MODULE STEP 1 (ZXR10 8908)

1. Plug-in box 2. Power module

2. Plug the power module to the end so that it touches the back-
plate connector, when the module is still in place. Push the
plastic panel of the module forcibly until the module is com-
pletely plugged into the plug-in box. Secure the socket con-
nector connection between the module and the back-plate, as
shown in Figure 67.

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FIGURE 67 PLUGGING POWER MODULE STEP 2 (ZXR10 8908)

1. Plug-in box 2. Power module

3. Hold the two sides or bottom of the power module guard with
hands and pull the guard upward to remove it. Screw down the
captive screw on the bottom side of the module to secure the
connection between the module and the plug-in box, as shown
in Figure 68.

FIGURE 68 PLUGGING POWER MODULE STEP 3 (ZXR10 8908)

1. Plug-in box 3. Captive screw

2. Power module 4. Power module guard

4. Plug the power guard from the top of the plastic panel frame of
the module and push down the guard so that the round plastic
tappets on both sides of the guard are pinned by the clamp
slots of the plastic guard.
Result: Power module of 8908 has been plugged.
Unplug Power To unplug power module of ZXR10 8902, perform the following
Supply Module steps.

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1. Hold both sides or hold the bottom of the power module guard
with hands.
2. Pull the guard upward and remove it. Loosen the captive screw
on the bottom side of the module.
3. Hold the plastic guard of the module and pull it outward forcibly
until it is pulled out.
Result: Power module of ZXR10 8902 has been unplugged.
Install and Fake power supply module is required in the case of no three power
Remove Fake supply modules, which consists of installation plate, metallic-rect-
Power Supply angular frame, fake power supply module cover and power module
Module guard, as shown in Figure 69.

FIGURE 69 FAKE POWER SUPPLY MODULE

1. Installation plate 3. Fake power supply module cover

2. Metallic-rectangular frame 4. Power module guard

� Install fake power supply module

To install fake power supply module, the necessary space
needs to be left for using screwdriver. Therefore, fake power
supply module shall be installed before plugging card, or
unplug the card before installation. Plug the fake power supply
module into its corresponding module slot and remove the
power guard, as shown in Figure 70. Fasten captive screws
and fixed screw (M3 × 8).

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FIGURE 70 INSTALL AND REMOVE FAKE POWER SUPPLY MODULE

1. Fake power supply module 3. Screw

2. Captive Screw

� Remove fake power supply module

Unplug card to leave enough space for using screwdriver be-
fore fake power supply module is removed. Remove the power
module guard, loose captive screw and fixed screw ((M3 × 8).
Pull fake power supply module out.

Installing Power Supply Module of

ZXR10 8902
Plug Power Supply To plug power module of ZXR10 8902, perform the following steps.
Module
1. Align the power module with the module slot on the plug-in
box, as shown in Figure 71.

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FIGURE 71 PLUGGING POWER MODULE OF ZXR10 8902 STEP 1

1. Plug-in Box 2. Power Module

2. Plug the power module to the end so that it touches the back-
plate connector, when the module is still in place. Push the
plastic panel of the module forcibly until the module is com-
pletely plugged into the plug-in box.
3. Screw down the captive screw on the bottom side of the
module to secure the connection between the module and the
plug-in box, Secure the socket connector connection between
the module and the back-plate, as shown in Figure 72.

FIGURE 72 PLUGGING POWER MODULE OF ZXR10 8902 STEP 3

1. Plug-in Box
2. Power Module
3. Captive Screw

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Result: Power module of ZXR10 8902 has been plugged.

Unplug Power To unplug power module of ZXR10 8902, perform the following
Supply Module steps.
1. Loosen the captive screw on the bottom side of the module.
2. Hold the both captive screw on both sides of the power module
with hands. Pull it outward forcibly until it is pulled out.
Result: Power module of ZXR10 8902 has been unplugged.

Installation of Fan Plug-in

Box
Installing Fan Plug-in Box of ZXR10
8912/8908/8905
The fan plug-in box used by ZXR10 8912, ZXR10 8908 and ZXR10
8905 are different in size, but which structures are the same.
Here, take ZXR10 8908 for an example to describe how to install
and remove fan plug-in box.
Plug Fan Plug-in To plug fan plug-in box of ZXR10 8908, perform the following
Box steps.
1. Align the fan plug-in box with its slot, as shown in Figure 73.
Plug the box along the upper and lower guide rails.

FIGURE 73 PLUGGING FAN PLUG-IN BOX STEP 1

1. Plug-in box 4. Captive Screw on the Fan

2. Fan Plug-in Box Plug-in Box
3. Handle

2. When the connector on fan plug-in box touches the connector

on the back-plate, as shown in Figure 74, push the box inside

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continuously until it is in place. Secure the two captive screws

on the upper and lower sides of the box.

FIGURE 74 PLUGGING FAN PLUG-IN BOX STEP 2

1. Plug-in box 4. Captive Screw on the Fan

2. Fan Plug-in Box Plug-in Box
3. Handle

Result: Fan plug-in box of ZXR10 8908 has been plugged.

Unplug Fan To unplug fan plug-in box of ZXR10 8908, perform the following
Plug-in Box steps.
1. Loosen the captive screws on the upper and lower side of the
fan plug-in box using a cross screwdriver.
2. Catch hold of the handle of the fan plug-in box and pull the box
out forcibly.
Result: Fan plug-in box of ZXR10 8908 has been unplugged.

Installing Fan Plug-in Box of ZXR10

8902
Plug Fan Plug-in To plug fan plug-in box of ZXR10 8902, perform the following
Box steps.
1. Align the fan plug-in box with its slot, as shown in Figure 75.
Plug the box along the upper and lower guide rails.

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FIGURE 75 PLUGGING FAN PLUG-IN BOX OF ZXR10 8902 STEP 1

1. Plug-in box 4. Captive Screw on the Fan

2. Fan Plug-in Box Plug-in Box
3. Handle

2. When the connector on fan plug-in box touches the connector

on the back-plate, as shown in Figure 76, push the box inside
continuously until it is in place. Secure the two captive screws
on the upper and lower sides of the box.

FIGURE 76 PLUGGING FAN PLUG-IN BOX OF ZXR10 8902 STEP 2

1. Plug-in box 4. Captive Screw on the Fan

2. Fan Plug-in Box Plug-in Box
3. Handle

Result: Fan plug-in box of ZXR10 8902 has been plugged.

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Unplug Fan To unplug fan plug-in box of ZXR10 8902, perform the following
Plug-in Box steps.
1. Loosen the captive screws on the upper and lower side of the
fan plug-in box using a cross screwdriver.
2. Catch hold of the handle of the fan plug-in box and pull the box
out forcibly.
Result: Fan plug-in box of ZXR10 8902 has been unplugged.

Installation of Cabling Rack

Cabling rack is provided for cabling in engineering installation with
ZXR10 8912, ZXR 8908 or ZXR10 8905. Cabling rack includes
vertical supporter and horizontal cable plate. Vertical supporter is
necessary and horizontal cable plate is optional.

Installing Vertical Supporter

ZXR10 8912, ZXR10 8908 and ZXR10 8905 adopt the same
method to install vertical supporter. Take ZXR10 8908 for an
example to introduce how to install vertical supporter.
� Install vertical supporter in cabinet
Make sure that the plug-in box has been plugged in cabinet al-
ready before vertical supporter is installed. Keep waist-round
holes of vertical supporter and that of plug-in box on the same
line, fix the vertical supporter in cabinet with three crown
screws, fasten the crown screws, as shown in Figure 77.

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FIGURE 77 INSTALL VERTICAL SUPPORTER IN CABINET

1. Crown screw 3. Plug-in box

2. Vertical supporter

� Install vertical supporter in working table

Make sure that plug-in box has been installed in working table
already. Keep waist-round holes of vertical supporter and that
of plug-in box on the same line, fix the vertical supporter in
cabinet with three crown screws and nuts, as shown in Figure
78.

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FIGURE 78 INSTALL VERTICAL SUPPORTER IN WORKING TABLE

1. Crown screw 3. Nut

2. Vertical supporter 4. Plug-in box

Installing Horizontal Cable Plate

Horizontal cable plate is used according to the cabling requirement
in ZXR10 8912/8908/8905. Make sure that plug-in box has been
installed already and vertical support has been fixed in plug-in box.
ZXR10 8912/8908/8905 use the same method to install horizontal
cable plate. Here, take ZXR10 8908 for an example to introduce
how to install horizontal cable plate, as shown in Figure 79.

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FIGURE 79 HORIZONTAL CABLE PLATE INSTALLATION

1. Horizontal cable plate 3. Plug-in box

2. Vertical supporter

To install horizontal cable plate, perform the following steps.

1. Remove the captive screw from the left side of card which re-
quires horizontal cable plate.
2. Insert the groove in horizontal cable plate left side into the al-
ready loosen captive screw. Connect captive screw in the right
side of horizontal cable plate to the nut of the slots correspond-
ing to vertical supporter, and fasten them.
3. Fasten the captive screw in card.

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 Chapter 6

Power Supply Cables

Installation

Table of Contents
DC Power Supply Cable .....................................................83
AC Power Supply Cable ......................................................84
Grounding Wire Installation ...............................................85
Installation Notice .............................................................86

DC Power Supply Cable

The types of power cables and grounding wires are shown in Table
9.

TABLE 9 POWER CABLE AND GROUNDING WIRES

Type End symbol Color Cross sectional area

-48V power core (DC Power

-48V Blue 16 mm2
Distribution Cabinet – Equipment)

-48V grounding wire (DC Power

-48V GND Black 16 mm2
Distribution Cabinet – Equipment)

Protective grounding wire (DC

Power Distribution Cabinet – PE Kelly 25 mm2
Equipment)

Cabinet inter-connecting cable GND Black 50 mm2

-48V power cord from the primary

power supply output to the Power -48V Blue 95 mm2
Distribution Cabinet

-48V power cord from the primary

power supply output to the Power -48V GND Black 95 mm2
Distribution Cabinet

Cabinets are provided with –48 V grounding terminals (GND) and

cabinet grounds (PE). The GND is the –48 V working ground for the
equipment. All the DC working ground wires have been connected
to the cabinet shells inside the GND. The cabinet ground is the
secondary protective ground for the equipment. It can discharge
the remaining charges in the primary protective unit when it is

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connected to the earth. DC distribution system grounding is shown

in Figure 80.

FIGURE 80 DC DISTRIBUTION SYSTEM GROUNDING

Connect the –48 V (blue) and GND (black) to the customer-pro-

vided –48 V power suppler device using 16mm2 conducting wires.
Connect the PE (cabinet ground) to the customer-provided protec-
tive copper ground bar using a 16mm2 conducting wire.

AC Power Supply Cable

When 220V AC power is turned on for cabinet, connect one end of
AC cable to the plug-in socket of 220V AC, and connect the other
end to the interface of AC power distribution box.
The customer is required to provide a separate AC protective
ground for the AC Power Distribution System. Additionally, the
protective ground provided by the AC power grid should be dis-
connected. The lightning protection facility for the power supply
can protect against the interfering signals from the AC power
grid and ensure the AC distribution system operates normally, as
shown in Figure 81.

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 Chapter 6 Power Supply Cables Installation

FIGURE 81 AC DISTRIBUTION SYSTEM GROUNDING

Grounding Wire Installation

Grounding Wire Interconnection
inside the Cabinet
The digital ground, working ground and protection ground are in-
tegrated into one.
The working ground and protection ground are connected inside
the cabinets in the factory.
The cabinet is connected to the GNDs with grounding conductors
in the factory.
Electrostatic discharge (ESD) facilities are provided between the
doors and the cabinet. Doors and cabinet are connected with soft,
copper grounding conductors with a length of 0.3m and a diameter
of 3 mm, ensuring the low connection resistance less than 0.2 MΩ.
ESD facilities are also provided between plug-in boxes and cabinet.
All the cabinet surfaces are zinc plated and color passivated. The
series of openings on the angle rail for mounting plug-in boxes and
the contact point between the angle rail and the cabinet should be
provided with conductive protection, which provides a proper ESD
protection between the plug-in boxes and cabinet through vertical
posts.

Grounding Wire Interconnection

between Cabinets
When a joint ground is used, make sure the electric potentials of
all the cabinet grounds are equal. Interconnect the cabinet shells
using knitted strips or conductive copper wires. The cross sectional
area of the interconnecting wire is 10 mm2.

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 ZXR10 8900 Series Hardware Installation Manual

A protective grounding wire is led from each cabinet to the joint

copper ground bar, and connected to the copper ground bar in the
equipment room through the grounding bus of the joint copper
ground bar. The cross sectional area of the cabinet grounding wire
should be no less than 16 mm2.

Plug-in Box Protection Grounding

Wire Installation
On the rear panel of ZXR10 8900 plug-in box, there is a grounding
screw, locating between the slots of tow power modules and indi-

cated by a mark. When connecting yellow and green ground-

ing wires of plug-in box, connect one end of the wire to the screw,
and connect the other end of the wire to the grounding of the cab-
inet.

Installation Notice
Notice the following items:
� Grounding wire needs to adopt copper wire to reduce high fre-
quency impedance. The grounding wire shall be wide and short
as possible.
� Earth terminal has to be processed to anti corrosion and rust.
Meanwhile, earth terminal shall be fixed by nut.
� Power supply cable, earthing cable and signal cable can not be
cabling parallelly or wound to reduce disturbing.
� The grounding method of multi-cabinet can either be separate
or combined. When combined method is used, the grounding
wires of cabinets should be firmly connected to form an equipo-
tential object.

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 Chapter 7

External Cable
Installation

Table of Contents
External Cable Types..........................................................87
Control Console Cable Installation........................................87
Network Cable Installation ..................................................88
Fiber Installation ...............................................................89
Label Types ......................................................................90

External Cable Types

External cables include the following types:
� Control console cable
� Ethernet cables
� Optical fibers

Control Console Cable

Installation
Control console cable is used for connection between customer
host serial port with COM port on BIC of ZXR10 8900. After con-
nection, users can configure and manage the switch with the hyper
terminal program present in Microsoft Windows operating system.
Control console cable is a category-5 twisted pair cable with two
DB9 serial interfaces, as shown in Figure 82.

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 ZXR10 8900 Series Hardware Installation Manual

FIGURE 82 CONTROL CONSOLE CABLE

The specific connection relationship is shown in Table 10.

TABLE 10 CONNECTIONS OF CONTROL CONSOLE CABLE

End A (DB9 hole) Cable Chromatogram End B (DB9 hole)

2 Blue 3

3 Orange 6

White (Blue) 4
5 White (Orange)
5

Network Cable Installation

Category-5 and hyper category-5 network cables are often used as
network cables. The technical specification of the cables is UTP CAT
5//15040 E-LINE 4PFR/PVC CAT.5. Technical parameters: 8-core
non-shielding structure at a transmission rate of 100M.
RJ45 plugs are crimped on both ends of the cable, as shown in
Figure 83.

FIGURE 83 NETWORK CABLE WITH RJ45 CONNECTORS

The name of the RJ45 jack is 8P8C straight through crimp jack with
the type of E5088-001023. Technical specifications are as follows:
� Rated current: 1.5A
� Rated voltage: 125V
� Crimped with AWG24-28# round wire
Network cables can be classified into two types according to the
sequence of connectors.

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 Chapter 7 External Cable Installation

� Straight-through network cable RJ45

� Crossover network cable RJ45J
Straight-Through The cable connection relationship is in the one-to-one correspon-
Network Cable dence at both ends. The specific connection relationship is shown
RJ45 in Table 11.

TABLE 11 STRAIGHT-THROUGH NETWORK CABLE RJ45 CONNECTIONS

End A Cable Chromatogram End B

1 White and orange 1

2 Orange 2

3 White and green 3

6 Green 6

4 Blue 4

5 White and blue 5

7 White and brown 7

8 Brown 8

Crossover Cable connection relationship is cross correspondence between

Network Cable two twisted pairs at both ends. The specific connection relation-
RJ45J ship is shown in Table 12.

TABLE 12 CROSSOVER NETWORK CABLE RJ45J CONNECTIONS

End A Cable Chromatogram End B

1 White and orange 3

2 Orange 6

3 White and green 1

6 Green 2

4 Blue 4

5 White and blue 5

7 White and brown 7

8 Brown 8

Fiber Installation
Optical fibers are used to connect optical interfaces. There are two
types of fibers: single mode and multi-mode. They can be used
as required.

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 ZXR10 8900 Series Hardware Installation Manual

Since fibers are slight and easy to be damaged in packing and

shipping, they should be cabled and bound on the office site. Each
optical interface should be connected with two fibers, one for data
sending and the other for data receiving. Be aware of the TX/RX
symbol on the panel and prevent them from being plugged incor-
rectly.
When the ZXR10 8900 is connected to other devices, the fiber
terminal forms are as shown in Table 13.

TABLE 13 FIBER TERMINAL FORMS

S/N Card type Local-end fiber Remote-end fiber terminal

terminal form form

1 ST-XG-12GE-RJ454SFP LC/PC-
These products should be
2 ST-XG-24GE-RJ454SFP LC/PC- purchased according to the
type of interface of the
3 ST-12GE-SFP4RJ45 LC/PC- customer’s interconnecting
device specified in the
4 ST-24GE-SFP4RJ45 LC/PC- contract. In addition, the
customer’s requirement of
5 ST-XG-1XGE-XEN SC/PC- optical connectors should also
be considered.
6 ST-XG-2XGE-XEN SC/PC-

Note the following points when installing the fibers:

� Fibers should be cabled in pair. Do not turn the fibers to 90
degrees while cabling. To bend the fiber, turn it into a round
or arc with a radius of no less than 40mm.
� Fibers should be cabled smoothly instead of roughly, and bound
with a moderate strength.
� Symbols at both ends of a fiber should be clear. The mean-
ings of the symbols should indicate the corresponding serial
numbers and the correspondence between racks and between
rows.
� Prevent the fibers from being bent if possible. Do not bind the
fibers with cable clips roughly.

Label Types
Transverse Transverse English labels on panels and connectors are used on
English Labels connectors or panels where the paste areas are more than label

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 Chapter 7 External Cable Installation

on Panels and area. Structure and size of a label is shown in Figure 84.
Connectors
FIGURE 84 TRANSVERSE ENGLISH LABELS ON PANELS AND CONNECTORS

Label meanings are as follows:

� RJ45 is cable’s English number. The corresponding name is
parallel network cable.
� Port A is end A of cable connector, which is corresponding to
end B or another connector.
� 5m is finished cable length, which is straight length from one
connector of cable to the other connector of cable.
� FE 10/100Base-T 1 indicates connection position, which is the
first network interface of the fast Ethernet interface board
10/100Base-T.
Roll-up Self- The name of the label pasted in the roll-up manner on the cable
mulching Laser is roll-up self-mulching laser print type II label. The label size is
Print Type II shown in Figure 85.
Labels
FIGURE 85 ROLL-UP SELF-MULCHING LASER PRINT TYPE II LABELS

The label meanings are the same as that on transverse English

labels pasted on panels and connectors.
Compared with transverse English labels on panels and connector,
the roll-up self-mulching laser print type II labels are used in dif-
ferent cases. Transverse English labels on panels and connectors
can only be used on connectors or panels where paste areas are
more than the label area.
The roll-up self-mulching laser print type II label is used when the
cable connector size is smaller or use of the transverse English la-

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 ZXR10 8900 Series Hardware Installation Manual

bel affects the cable’s appearance. This is pasted on cable through

the self-contained cellulose tape.
Labels Pasted on � Power Cable Label
Cables
A flag-like label worked out by ZTE can be used as an engi-
neering marker for power cables, as shown in Figure 86.

FIGURE 86 SCHEMATIC DIAGRAM OF A POWER CABLE LABEL

The paste position is 2cm away from the lug. First paste the
label on the cable for less than a half circle and then stick the
backs of the two half parts of the flag-type label. One such
label must be pasted on each end of a power cable, as shown
in Figure 87.

FIGURE 87 PASTING POSITION OF POWER CABLE LABELS

The flag-like power cable is divided into two areas: L and R.

Their specific meanings are as follows:
� L: On this place, location code of local equipment must be
filled. That is, it indicates the location of local equipment
connected with power cable.
� R: On this place, the location code of remote equipment
must be filled. That is, it indicates the location of remote
equipment connected with the power cable. If it is a power
distribution cabinet at the other end, the distribution cab-
inet and the nature of the power cable must be indicated.
For example: Distribution GND.

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 Chapter 7 External Cable Installation

Note:
The contents on two labels on both ends of a power cable must
be opposite to each other.
For example, the contents filled in the L area of label at one
end must be consistent with those filled in R area of the label
at other end.

� Optical Fiber Label

The structure of the fiber engineering label is shown in Figure
88.

FIGURE 88 STRUCTURE OF OPTICAL FIBER

The meanings of fiber engineering label are shown in Figure

89.

FIGURE 89 MEANING OF OPTICAL FIBER

Both sides of the fiber label are marked with L and R.

� When label is pasted on fiber at the ZXR10 8900 side, the
row No., column No. and layer of fiber in the cabinet at
the side of the connected remote optical interface device
as well as the fiber No. must be filled in the R area of the
label.
In this case, the row No. and column No. of ZXR10 8900
where the fiber is located, the fiber’s layer No. and serial
number must be filled in the L area of the label.
� When the label is pasted at the side of the equipment
buyer’s optical interface device, the contents in the label
must be opposite to those in label at the ZXR10 8900 side.
� Coaxial Cable Label
The structure of a coaxial cable label is shown in Figure 90.

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 ZXR10 8900 Series Hardware Installation Manual

FIGURE 90 STRUCTURE OF COAXIAL CABLE LABEL

The meanings of a coaxial cable label are shown in Figure 91.

FIGURE 91 MEANING OF COAXIAL CABLE LABEL

Both sides of the coaxial cable label are marked with L and R.
The specific meanings are as follows:
� When label is stick to coaxial cable on ZXR10 8900 side, the
R side of the label must be filled in with the actual content
of the DDF: row and column numbers of the DDF, the layer
of the cable in the DDF and cable number.
On the L side, the label is filled in with row and column
numbers of ZXR10 8900 in question, the layer of the cable
and the cable number.
� When the label is pasted at the side of the equipment
buyer’s DDF, the contents filled in the label must be op-
posite to those in the label at the ZXR10 8900 side.
� Network Cable Label
The label to be rolled onto the cable is called horizontal model-I
label in English with its structure and dimensions shown in Fig-
ure 92. The content marking methods are the same as that on
transverse English labels pasted on panels and connectors.

FIGURE 92 HORIZONTAL MODEL-I LABEL IN ENGLISH

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 Chapter 8

Hardware Installation
Inspection

Table of Contents
Cabinet Inspection.............................................................95
Power Supply Cable Inspection ............................................96
Cabling Inspection .............................................................96
Label Inspection ................................................................96

Cabinet Inspection
Cabinet inspection includes the following aspects:
� After cabinet installation, the cabinets must be stable and neat.
One row of cabinets must be aligned in one line. The surfaces
of the cabinet row must be in the same plane with less than
5mm deviation.
� The cabinet verticality must be less than 3mm.
� All fixtures must be fastened.
� No part in the cabinet must fall off or be damaged. No cable
must fall off or be broken. In addition, each label must be
correct, complete and clear.
� After cabinet installation, clean the installation marks on the
internal and external surfaces of the cabinet. The cabinet must
be free from dust.
� After all cables are laid, the sliding cover plates at the top and
bottom cabling holes of the cabinet must be pushed in position
to avoid entry of any animal.
� The case must be installed in cabinet or on worktable firmly
and correctly.
� All cards must be installed correctly, touching with backplane
closely without any loosening. The extractors and captive
screw must be fastened. The panels must be installed cor-
rectly without any obvious gap. The indicator RUN will be on
after the device getting electricity, and the indicator ALM will
be on when the device alarms.

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 ZXR10 8900 Series Hardware Installation Manual

Power Supply Cable

Inspection
Power cable inspection includes the following parts:
� Power cable check
The connection of all power cables must be reliable and the
polarity must be correct.
� Grounding cable
Confirm whether the -48VGND, GND and PE are correctly and
reliably connected.
� Intra-cabinet and inter-cabinet cables
The clock cables, power alarm and testing cables must be cor-
rectly and reliably connected. The cable routing and tie-up
distance are correct. The cable ties must not be pointed and
overlapped.

Cabling Inspection
Cabling inspection includes the following parts:
� Each type of cable must be loose instead of tense at the bend.
� The routing must be laid according to the specified position and
the binding space must be consistent.
� The cabling must be smooth; no cable in the rack must be
crossed. And all cables outside the rack must be bound ac-
cording to different cabinets.
� The cables on the trough and cabling ladder must be tidy. All
cables must be bound and this is not allowed to damage the
external sheath.
� Required redundancy must be left for all cables. In addition,
all cable ties must be cut evenly so that there is no protruding
prick.

Label Inspection
All labels must be tidy and clean. In addition, their marks and
locations must be correct.

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 Figures

Figure 1 ZXR10 8900 Installation Diagram ............................. 3

Figure 2 Side Elevation of ZXR10 8912 .................................. 4
Figure 3 Side Elevation of ZXR10 8908 .................................. 5
Figure 4 Side Elevation of ZXR10 8905 .................................. 5
Figure 5 Front Panel View of ZXR10 8902 .............................. 6
Figure 6 Equipment Installation Flow ..................................... 7
Figure 7 NOC Room Layout .................................................. 9
Figure 8 Adjustable Base Installation Flow ............................19
Figure 9 Adjustable Base: Model A.......................................20
Figure 10 Adjustable Base: Model B .....................................20
Figure 11 Adjustable Base: Model C .....................................20
Figure 12 Adjustable Base Installation Diagram .....................21
Figure 13 Adjustable Base Structure Diagram (Model B) .........21
Figure 14 Position of Single Cabinet Installation .....................22
Figure 15 Positions of Dual Cabinet Installation......................23
Figure 16 Adjustable Base Height Diagram............................25
Figure 17 Fixation of Adjustable Base ...................................26
Figure 18 Adjustable Shims ................................................27
Figure 19 Single Cabinet Base Installation Diagram ................27
Figure 20 Installation Flow of Base Directly on Floor ...............28
Figure 21 Position Single Cabinet Installation ........................29
Figure 22 Position Dual Cabinet Installation...........................29
Figure 23 Single Cabinet Expansion Bolt Installation Diagram...31
Figure 24 Installation Flow of Fixed Base ..............................32
Figure 25 19D8H20 Single Cabinet Drill Installation Diagram ...33
Figure 26 19D8H20 Dual Cabinet Drill Installation Diagram .....33
Figure 27 19D8H20 Single Cabinet Fixed Base Diagram ..........34
Figure 28 19D8H20 Single Cabinet Installation Diagram..........35
Figure 29 Installation of Base ..............................................36
Figure 30 Cabinet Installation Flow Diagram..........................39
Figure 31 Remove Truckles .................................................40
Figure 32 Footing Structure ................................................40
Figure 33 Fix Cabinet .........................................................41
Figure 34 Pressure Pad and Insulated Rubber Pad ..................41

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 ZXR10 8900 Series Hardware Installation Manual

Figure 35 The clearance between Panel Wood and Floor ..........42

Figure 36 Cabinet Base is Installed on Floor Directly...............43
Figure 37 Remove Truckles .................................................44
Figure 38 Footing Structure ................................................45
Figure 39 Fix Cabinet by Pressure Plate ................................46
Figure 40 Remove Truckles .................................................47
Figure 41 Fix the Cabinet by Bolt .........................................48
Figure 42 Remove Screw of Angle Support ............................49
Figure 43 Remove the Angle Support ...................................49
Figure 44 Reinstallation the Angle Support ............................50
Figure 45 Connection Between Two Near Cabinets..................50
Figure 46 Door Installation Diagram .....................................52
Figure 47 Positions of Dustproof Plug-in Box..........................53
Figure 48 Outstructure Dustproof Plug-in Box Diagram ...........54
Figure 49 Simple Dustproof Meshes .....................................54
Figure 50 Plastic Dustproof .................................................55
Figure 51 Fix Front and Back Panel Wood..............................56
Figure 52 Installation of Front and Back Panel Wood Diagram...56
Figure 53 Fix Side Panel Wood Diagram ................................57
Figure 54 Installation of Single Cabinet Panel Wood Diagram ...57
Figure 55 Top Panel Installation Diagram ..............................58
Figure 56 Top Inside Panel Installation Diagram .....................59
Figure 57 Installation of All Top Panel and Top Inside Panel
on Dual Cabinet.................................................60
Figure 58 DC Distribution Cabinet Connecting with ZXR10
8900 (with connector module).............................61
Figure 59 DC Distribution Cabinet Connecting with ZXR10
8900 (with filter) ...............................................62
Figure 60 Floating Nut Installation .......................................66
Figure 61 Installation of Subrack .........................................67
Figure 62 Card Structure ....................................................68
Figure 63 Plugging Card Step 2 ...........................................69
Figure 64 Plugging Card Step 3 ...........................................69
Figure 65 Plugging Card Step 5 ...........................................70
Figure 66 Plugging Power Module Step 1 (ZXR10 8908) ..........71
Figure 67 Plugging Power Module Step 2 (ZXR10 8908) ..........72
Figure 68 Plugging Power Module Step 3 (ZXR10 8908) ..........72
Figure 69 Fake Power Supply Module....................................73
Figure 70 Install and Remove Fake Power Supply Module ........74
Figure 71 Plugging Power Module of ZXR10 8902 Step 1 .........75

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 Figures

Figure 72 Plugging Power Module of ZXR10 8902 Step 3 .........75

Figure 73 Plugging Fan Plug-in Box Step 1 ............................76
Figure 74 Plugging Fan Plug-in Box Step 2 ............................77
Figure 75 Plugging Fan Plug-in Box of ZXR10 8902 Step 1.......78
Figure 76 Plugging Fan Plug-in Box of ZXR10 8902 Step 2.......78
Figure 77 Install Vertical Supporter in Cabinet .......................80
Figure 78 Install Vertical Supporter in Working Table ..............81
Figure 79 Horizontal Cable Plate Installation..........................82
Figure 80 DC Distribution System Grounding .........................84
Figure 81 AC Distribution System Grounding .........................85
Figure 82 Control Console Cable ..........................................88
Figure 83 Network Cable with RJ45 Connectors .....................88
Figure 84 Transverse English Labels on Panels and
Connectors .......................................................91
Figure 85 Roll-up self-mulching laser print type II labels .........91
Figure 86 Schematic Diagram of a Power Cable Label .............92
Figure 87 Pasting Position of Power Cable Labels....................92
Figure 88 Structure of Optical Fiber......................................93
Figure 89 Meaning of Optical Fiber .......................................93
Figure 90 Structure of Coaxial Cable Label ............................94
Figure 91 Meaning of Coaxial Cable Label .............................94
Figure 92 Horizontal Model-I Label In English ........................94

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 Tables

Table 1 CHAPTER SUMMARY .................................................. i

Table 2 Safety Description ................................................... 1
Table 3 Basic Parameters ..................................................... 6
Table 4 Temperature and Humidity Requirements...................12
Table 5 Adjustable Base Installation Mark Size (MM)...............23
Table 6 Adjustable Base Adjust Height Diagram .....................25
Table 7 Installing The Base Directly Marking Size ...................30
Table 8 Fixed Base Installation Marking Size (mm) .................35
Table 9 Power Cable and Grounding Wires.............................83
Table 10 Connections of Control Console Cable ......................88
Table 11 Straight-Through Network Cable RJ45 Connections....89
Table 12 Crossover Network Cable RJ45J Connections.............89
Table 13 Fiber Terminal Forms .............................................90

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