ZXR10 M6000-S

Carrier-Class Router
Hardware Installation Guide

Version: 3.00.10

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2014 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
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This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
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Users may visit the ZTE technical support website http://support.zte.com.cn to inquire for related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 2014-10-20 First edition

Serial Number: SJ-20140731105308-005

Publishing Date: 2014-10-20 (R1.0)

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 Contents
About This Manual ......................................................................................... I
Chapter 1 Installation Overview ................................................................ 1-1
1.1 Installation Flow ................................................................................................. 1-1
1.2 Installation Preparations ..................................................................................... 1-2
1.3 Unpacking and Checking Items ........................................................................... 1-6

Chapter 2 Cabinet Installation................................................................... 2-1

Chapter 3 ZXR10 M6000-18S Installation ................................................. 3-1
3.1 Installing the Chassis into the Cabinet ................................................................. 3-1
3.2 Installing a Protective Grounding Cable for the Chassis ........................................ 3-5
3.3 Installing Power Supply Modules ......................................................................... 3-6
3.4 Installing Fan Modules........................................................................................ 3-9
3.5 Installing Air Filters ............................................................................................3-11
3.6 Board Installation ............................................................................................. 3-12
3.6.1 Installing MPU Boards ............................................................................ 3-13
3.6.2 Installing SFU Boards ............................................................................. 3-16
3.6.3 Installing Network Processing Boards ...................................................... 3-18
3.6.4 Installing PIU Cards................................................................................ 3-21
3.7 Installing Cable Trays ....................................................................................... 3-22
3.8 Installing the Power Cable ................................................................................ 3-25
3.8.1 Installing DC Power Cables in N+N Mode ................................................ 3-26
3.8.2 Installing DC Power Cables in N+1 Mode................................................. 3-30
3.8.3 Installing AC Power Cables in N+N Mode ................................................ 3-34
3.8.4 Installing HVDC Power Cables in N+N Mode ........................................... 3-39

Chapter 4 ZXR10 M6000-8S Installation ................................................... 4-1

4.1 Installing the Chassis into the Cabinet ................................................................. 4-1
4.2 Installing a Cable Tray ........................................................................................ 4-5
4.3 Installing a Protective Grounding Cable for the Chassis ........................................ 4-8
4.4 Installing Power Supply Modules ......................................................................... 4-9
4.4.1 Installing a DC Power Supply Module ........................................................ 4-9
4.4.2 Installing an AC Power Supply Module .....................................................4-11
4.5 Installing a Fan Module..................................................................................... 4-13
4.6 Installing an Air Filter ........................................................................................ 4-15
4.7 Installing the Board........................................................................................... 4-17

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 4.7.1 Installing a Board ................................................................................... 4-17
4.7.2 Installing a Mother-Daughter Card ........................................................... 4-18
4.8 Installing the Power Cable ................................................................................ 4-22
4.8.1 Installing a DC Power Cable ................................................................... 4-23
4.8.2 Installing an AC Power Cable.................................................................. 4-34

Chapter 5 ZXR10 M6000-5S Installation ................................................... 5-1

5.1 Installing the Chassis into the Cabinet ................................................................. 5-1
5.2 Installing a Protective Grounding Cable for the Chassis ........................................ 5-5
5.3 Installing Power Supply Modules ......................................................................... 5-7
5.3.1 Installing a DC Power Supply Module ........................................................ 5-7
5.3.2 Installing an AC Power Supply Module ...................................................... 5-9
5.4 Installing the Fan Module .................................................................................. 5-10
5.5 Installing the Air Filter ....................................................................................... 5-12
5.6 Installing the Board........................................................................................... 5-13
5.6.1 Installing a Board ................................................................................... 5-13
5.6.2 Installing a Mother-Daughter Card ........................................................... 5-15
5.7 Installing the Cable Tray ................................................................................... 5-19
5.8 Installing the Power Cable ................................................................................ 5-22
5.8.1 Installing a DC Power Cable ................................................................... 5-23
5.8.2 Installing an AC Power Cable.................................................................. 5-33

Chapter 6 ZXR10 M6000-3S Installation ................................................... 6-1

6.1 Installing the Chassis into the Cabinet ................................................................. 6-1
6.2 Installing a Protective Grounding Cable for the Chassis ........................................ 6-4
6.3 Installing Power Supply Modules ......................................................................... 6-5
6.3.1 Installing a DC Power Supply Module ........................................................ 6-5
6.3.2 Installing an AC Power Supply Module ...................................................... 6-7
6.4 Installing the Fan Module .................................................................................... 6-8
6.5 Installing the Air Filter ....................................................................................... 6-10
6.6 Installing the Board........................................................................................... 6-10
6.6.1 Installing the Board................................................................................. 6-10
6.6.2 Installing a Mother-Daughter Card ........................................................... 6-12
6.7 Installing the Cable Tray ................................................................................... 6-14
6.8 Installing the Power Cable ................................................................................ 6-17
6.8.1 Installing a DC Power Cable ................................................................... 6-18
6.8.2 Installing an AC Power Cable.................................................................. 6-28

Chapter 7 Installing Signaling Cables ...................................................... 7-1

7.1 Signal Cable Installation Requirements................................................................ 7-1

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 7.2 Installing Network Cables.................................................................................... 7-3
7.3 Installing Optical Fibers ...................................................................................... 7-4
7.4 Installing Optical Modules ................................................................................... 7-5
7.5 Installing Optical Fiber Connectors ...................................................................... 7-7

Chapter 8 Cabinet Door Installation ......................................................... 8-1

Chapter 9 Hardware Installation Check.................................................... 9-1
Chapter 10 Power-On and Power-Off Procedures ................................ 10-1
10.1 Powering on Devices ...................................................................................... 10-1
10.2 Powering off Devices ...................................................................................... 10-3

Chapter 11 Site Clean-Up......................................................................... 11-1

Appendix A Installing a Jumper Chip at the Input Terminal of the
DC PDU for a ZXR10 M6000-18S.......................................................... A-1
Appendix B Preparing Power Cables and Protective Grounding
Cables .................................................................................................... B-1
Appendix C Preparing Network Cables................................................... C-1
Appendix D Preparing and Pasting Labels ............................................. D-1
D.1 Common Labels Description...............................................................................D-1
D.1.1 Power Cable Labels.................................................................................D-1
D.1.2 Signal Cable Labels .................................................................................D-3
D.1.3 Fiber Pigtail Labels ..................................................................................D-5
D.1.4 Cable Length Labels ................................................................................D-6
D.1.5 Device IDs ..............................................................................................D-7
D.2 Pasting Labels...................................................................................................D-7

Figures............................................................................................................. I
Tables ...........................................................................................................VII
Glossary ........................................................................................................XI

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 About This Manual
Purpose
This manual describes the hardware installation flow, preparations, cabinet, chassis,
cable, and component installations, and power-on and power-off procedures for the
ZXR10 M6000-S series routers.

Intended Audience
This manual is intended for:

l Installation engineers
l Installation supervisors

What Is in This Manual

This manual contains the following chapters and appendixes.

Describes the installation flow, preparations, and how to unpack

1, Installation Overview
and check items.

2, Cabinet Installation Describes how to install a cabinet.

3, ZXR10 M6000-18S Installation Describes how to install the ZXR10 M6000-18S router.

4, ZXR10 M6000-8S Installation Describes how to install the ZXR10 M6000-8S router.

5, ZXR10 M6000-5S Installation Describes how to install the ZXR10 M6000-5S router.

6, ZXR10 M6000-3S Installation Describes how to install the ZXR10 M6000-3S router.

Provides signal cable installation specifications and describes

7, Installing Signaling Cables
how to install signal cables.

8, Cabinet Door Installation Describes how to install the front door, rear door, side doors,
and top panel of the cabinet.

9, Hardware Installation Check Describes how to check hardware installation after the installation
is completed and before the equipment is powered on.

10, Power-On and Power-Off Pro- Describes the power-on and power-off procedure for the ZXR10
cedures M6000-S series routers.

Describes how to clean the site after the hardware installation is

11, Site Clean-Up
completed.

A, Installing a Jumper Chip at the

Describes how to install a jumper chip at the input terminal of the
Input Terminal of the DC PDU for
DC PDU for a ZXR10 M6000-18S router.
a ZXR10 M6000-18S

B, Preparing Power Cables and Describes how to prepare a power cable and protective grounding
Protective Grounding Cable cable.

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 C, Preparing Network Cables Describes how to prepare a network cable.

D, Preparing and Pasting Labels Describes how to prepare and paste labels.

Conventions
This manual uses the following typographical conventions.

Italics Variables in commands. It may also refer to other related manuals and documents.

Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.

Constant Text that you type, program codes, filenames, directory names, and function names.
width

Danger: indicates an imminently hazardous situation. Failure to comply can result in

death or serious injury, equipment damage, or site breakdown.

Warning: indicates a potentially hazardous situation. Failure to comply can result in

serious injury, equipment damage, or interruption of major services.

Caution: indicates a potentially hazardous situation. Failure to comply can result in

moderate injury, equipment damage, or interruption of minor services.

Note: provides additional information about a certain topic.

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 Chapter 1
Installation Overview
This chapter describes the ZXR10 M6000-S hardware installation flow and installation
preparations.
The installation personnel should meet the following requirements:
l Before installation or debugging, installation personnel should have received strict
training from ZTE and passed assessment tests.
l The installation personnel should have knowledge on operation safety and local
regulations.
l Power distribution in the equipment room can only be completed by qualified
electricians.
Table of Contents
Installation Flow .........................................................................................................1-1
Installation Preparations .............................................................................................1-2
Unpacking and Checking Items ..................................................................................1-6

1.1 Installation Flow

The ZXR10 M6000-S has four types: ZXR10 M6000-18S, ZXR10 M6000-8S, ZXR10
M6000-5S, and ZXR10 M6000-3S. Figure 1-1 shows the installation flow.

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ZXR10 M6000-S Hardware Installation Guide

Figure 1-1 ZXR10 M6000-S Installation Flow

1.2 Installation Preparations

Environment Checking
Before starting engineering construction, check the installation environment in the
equipment room to ensure that the environment satisfies the operation requirements of
the equipment.
Environment check includes, but is not limited to, the following items:

l Architectural conditions of the equipment room

Check the room size, height, bearing weight, and trench layout.

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 Chapter 1 Installation Overview

l Physical conditions of the equipment room

Check illumination, air conditioning, ventilation, antistatic, anti-shock, lightning
protection, and fire-fighting conditions.
l Power supply conditions of the equipment room
Check AC power distribution facilities, DC power distribution facilities, and storage
batteries.
l Grounding conditions of the equipment room
The equipment room must provide satisfactory grounding conditions. The grounding
resistance should comply with the technical specifications of the local country. In
general, it is suggested that the grounding resistance be not more than 10 ohms.
l Support structures in the equipment room
Check Optical Distribution Frames (ODFs)/Digital Distribution Frames (DDFs), cabling
trays, and other distribution frames.
l Other facilities
Check the workbench, power outlet, alarm box, and other peripheral devices.
For details of environment acceptance, refer to the Environment Acceptance Report.

Caution!
Do not perform any installation operation if the environment check result is unsatisfactory.

Tool Preparation
For the tools and instruments used during the ZXR10 M6000-S installation, refer to Table
1-1.

Table 1-1 Tools and Instruments

Category Tool Legend

Tightening tools M3–M6 straight screwdrivers

M3–M6 cross screwdrivers

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ZXR10 M6000-S Hardware Installation Guide

Category Tool Legend

M6–M19 socket wrenches

M6–M19 adjustable wrenches

Claw hammer

Measuring tools Industrial horizontal ruler

Tape measure

Marker pen

Clamping tools Flat-nose pliers

Diagonal pliers

Combination pliers

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 Chapter 1 Installation Overview

Category Tool Legend

Crowbar

Hoisting tools Pulley blocks

Universal instruments Multimeter

Special tools Optical power meter

Optical attenuator

Earth resistance tester

Antistatic wrist strap

Antistatic gloves

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ZXR10 M6000-S Hardware Installation Guide

Category Tool Legend

Crimping pliers

Brush

Tweezers

Paper knife

Vacuum cleaner

Ladder

Documentation Preparations
Installation personnel must prepare at least the following technical documents:

l Construction-related design document, packing list, configuration table, and wiring

description
l Document kit delivered with the product
l Environment Acceptance Report
l Unpacking and Inspection Guide

1.3 Unpacking and Checking Items

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 Chapter 1 Installation Overview

This procedure describes how to unpack wooden cases, cartons, and board boxes.
l Wooden cases are used to pack cabinets and chassis.
l Cartons are used to pack boards, terminal equipment, and cables.

Prerequisite
A flathead screwdriver, a claw hammer, diagonal pliers, a paper knife, and antistatic gloves
(or an antistatic wrist strap) are available.

Steps
1. Check the total number of items in accordance with the Packing List, and verify that
the outer packing is intact.

2. Remove the wooden case.

a. Move the wooden case with a fork lift to the installation site.
b. Open all tongue pieces with a flathead screwdriver, remove the upper cover of the
case, and then remove the sideboards, see Figure 1-2.

Figure 1-2 Unpacking a Wooden Case

1. Tongue
2. Flathead
screwdriver

c. Take out the package list, technical documents, and parts for equipment
installation from Package 1.

d. Erect the cabinet on the floor.

e. Remove foam corner protectors, foam edge protectors, and plastic packages.
3. Remove the carton, see Figure 1-3.

a. Cut off the packing straps of a carton by using diagonal pliers.

b. Cut off the adhesive tapes.

c. Open the carton, and take out foam protectors and board boxes.

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Figure 1-3 Removing a Carton

1. Adhesive tape 4. Board label 7. Packing strap

2. Carton 5. Board box
3. Foam protector 6. Carton label

4. Remove the outer packing of a board.

a. Wear antistatic gloves (or an antistatic wrist strap).
b. Remove the outer packing of the board, see Figure 1-4.

Figure 1-4 Removing the Outer Packing of a Board

c. For the board that is not installed immediately, put it back to its original package,
and then seal the package.

5. Verify that the items are in good condition and the quantity is correct before equipment
handover and storage.

– End of Steps –

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 Chapter 2
Cabinet Installation
For the cabinet installation, refer to Bearer Network Product Cabinet (800 mm-Deep) Quick
Installation Guide.

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 Chapter 3
ZXR10 M6000-18S Installation
Table of Contents
Installing the Chassis into the Cabinet ........................................................................3-1
Installing a Protective Grounding Cable for the Chassis .............................................3-5
Installing Power Supply Modules ................................................................................3-6
Installing Fan Modules ...............................................................................................3-9
Installing Air Filters ...................................................................................................3-11
Board Installation .....................................................................................................3-12
Installing Cable Trays ...............................................................................................3-22
Installing the Power Cable........................................................................................3-25

3.1 Installing the Chassis into the Cabinet

This procedure describes how to install the ZXR10 M6000-18S chassis into the cabinet.

Prerequisite
l The chassis of the ZXR10 M6000-18S is unpacked and is in good condition.
l A minimum of four installation engineers are available.
l Tools such as screwdriver, floating nuts, marking pen, antistatic gloves, and protective
gloves are available.

Steps
1. In accordance with the engineering design documents, determine the installation
position of the chassis in the cabinet.
In general, for a standard cabinet, 1U equals the height of three installation holes, see
Figure 3-1. The chassis should be at least 1U (1U = 44.45 mm) above the cabinet
bottom.

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Figure 3-1 Standard Cabinet

2. In accordance with the position of the chassis, install mounting brackets.

For how to install a mounting bracket, see Figure 3-2.

Figure 3-2 Installing a Mounting Bracket

3. Install mounting flanges on both sides of the chassis.

4. In accordance with the installation hole positions on the flanges, determine the floating
nut installation positions on the cabinet, and mark them with the marker pen.
5. Install floating nuts.

For an overview of the installed floating nut, see Figure 3-3.

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Figure 3-3 Floating Nut Installed

6. Lift and push the chassis into the cabinet.

Four installation engineers are required because the chassis is heavy. Wear antistatic
gloves, grasp the handles at two sides and the rear of the chassis, lift the chassis, and
then place the chassis onto the load-bearing panel, see Figure 3-4.

Caution!

Use specified handles only. Do not attempt to lift the chassis with other handles of the
chassis.
Engineers should lift up or put down the chassis at the same time to balance the weight.

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Figure 3-4 Installing the M6000-18S Chassis In the Cabinet

7. Fasten the mounting flange and cabinet with screws.

8. Ensure that all nuts are tightened. For an overview of the installed chassis, see Figure
3-5.

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Figure 3-5 M6000-18S Chassis Installed In the Cabinet

– End of Steps –

3.2 Installing a Protective Grounding Cable for the

Chassis
This procedure describes how to install a protective grounding cable for the M6000-18S
chassis.

Prerequisite
l The protective grounding cable of the device cabinet to the power distribution cabinet
is installed.
l Antistatic gloves, cross screwdriver, and screw and bolt assemblies are available.

Context
The protection ground cable is the grounding cable of the equipment, and it is a 35 mm2
cable in yellow-green. The installation apertures of both the cable terminals are 6 mm.

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For the overview of a protective grounding cable, see Figure 3-6. For how to prepare a
protective grounding cable, refer to Appendix B Preparing Power Cables and Protective
Grounding Cables.

Figure 3-6 M6000-18S Grounding Cable

Steps
1. Wear antistatic gloves.
2. Use the cross screwdriver to remove the screw and bolt assembly at the grounding
point of the chassis.
3. Connect one end of the protective grounding cable to the grounding rod of the chassis,
and the other end to the grounding rod inside the cabinet, and use a screw and bolt
assembly to fasten the cable.
For an overview of the protective grounding cable connected to the M6000-18S
chassis, see Figure 3-7.

Figure 3-7 Protective Grounding Cable Connected to the M6000-18S Chassis

– End of Steps –

3.3 Installing Power Supply Modules

This procedure describes how to install power supply modules into a ZXR10 M6000-18S
chassis.

Prerequisite
l The cabinet and all devices are properly grounded to avoid electrostatic damage.
l The DC power supply modules are unpacked and are in good condition.

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l Verify the type of power supply for the chassis. For the specific types, refer to “3.1.2
DC Power Supply Module” and “3.1.3 AC Power Supply Module” in the ZXR10
M6000-S Carrier-Class Router Hardware Description.

Context
The ZXR10 M6000-18S supports DC power supply and AC power supply. Based on the
power supply redundancy solution and the number of used power supply modules, DC
power supply is divided into N + 1 and N + N redundancy modes. AC power supply
implements the N + N redundancy mode. For DC power supply and AC power supply,
power supply modules are installed in power supply boxes, and then power supply boxes
are installed in the chassis. The installation procedure for a DC power supply box is similar
to that for an AC power supply box. This procedure describes how to install a DC power
supply module that implements the N + 1 redundancy mode.

Steps
1. Wear anti-static gloves.
2. Check the power supply type of the chassis. Verify that the power supply boxes and
power supply modules match the chassis.

3. Insert a power supply box into the slot. Grasp the handles of the box, and then push
the box until the front panel of the box is flush with the front of the chassis, see Figure
3-8. Ensure that the power supply box is connected to the backplane of the chassis
securely. Use a crosshead screwdriver to tighten the captive screws and fix the power
supply box into the chassis.

Figure 3-8 Installing a Power Supply Box

4. Repeat step 3 to install the other power supply boxes into the corresponding slots.

5. Install the power supply modules into the first three slots from left in the power switch
box , see Figure 3-9. Align each power supply module with the slot of the power switch
box, and then push the module into the slot until you hear a click, which indicates that
the power supply module is locked.

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Figure 3-9 Installing a Power Supply Module and a Power Switch Module

1. Power switch module 2. Power supply module

6. Install the power switch module into the right-most slot in the power switch box, see
Figure 3-9. Align the power switch module with the corresponding slot of the power
switch box, and then push the module into the slot. Use a crossover screwdriver to
secure the screws to fix the power switch module into the power switch box.

For an external view of the chassis after the power supply modules and power switch
modules are installed, see Figure 3-10.

Figure 3-10 Chassis With Power Supply Modules and Power Switch Modules
Installed

7. Install the mesh guard in front of the power supply boxes, and use a crosshead
screwdriver to tighten the captive screws, see Figure 3-11.

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Figure 3-11 Installing a Mesh Guard

– End of Steps –

3.4 Installing Fan Modules

This procedure describes how to install fan modules into a ZXR10 M6000-18S chassis.

Prerequisite
The fan modules are unpacked and are in good condition.

Context
The fan modules are installed in the back of the ZXR10 M6000-18S chassis. There are
12 fan modules in total.

Steps
1. Remove the cover of the slot for a fan module.

2. Insert the fan module into the slot vertically, grasp the handle of the fan module and
push the module until the front cover is flush with the back of the chassis, see Figure
3-12.

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Figure 3-12 Installing Fan Modules

3. Push the fan module until you hear a click, which indicates that the fan module is
locked.

4. Repeat steps 1 through 3 to install all fan modules. For an overview of the fan modules
installed in the chassis, see Figure 3-13.

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Figure 3-13 Chassis After Fan Modules Are Installed

– End of Steps –

3.5 Installing Air Filters

This procedure describes how to install air filters into a ZXR10 M6000-18S chassis.

Prerequisite
The air filters are unpacked and are in good condition.

Context
The ZXR10 M6000-18S chassis has two horizontally-installed air filters and one
vertically-installed air filter.

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Steps
1. Grasp an air filter, and push it into the corresponding slot, see Figure 3-14.

Figure 3-14 Installing Air Filters

2. Push the air filters into position until the panels of the air filters are align with the slot
frame.
– End of Steps –

3.6 Board Installation

The ZXR10 M6000-18S supports vertical boards and horizontal boards. MPUs and PFUs
are vertical boards, and SFUs are horizontal boards.

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Warning!
A matching blank filler panel must be installed in a slot where no board is installed. If a
board cannot be installed back to a slot within eight hours, a blank filler panel must be
installed. If not, heat dissipation is affected, noises are increased, and the device may not
operate properly.

3.6.1 Installing MPU Boards

This procedure describes how to install the MPU boards into a ZXR10 M6000-18S chassis.

Prerequisite
l An antistatic wrist strap (or antistatic gloves) is available.
l The boards are unpacked and are in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves), and insert the grounding end into
the ESD jack of the chassis.
2. Loosen captive screws, and remove the blank filler panel.

Caution!
After the blank filler panel is removed, install a board in the slot immediately to prevent
any foreign matter from dropping into the chassis.

3. Get the board out from the anti-static package box.

4. Hold the bottom of the board with one hand, and grasp the board panel with the other
hand. Slowly insert the board into the slot along the guide rails, see Figure 3-15.

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Figure 3-15 Installing MPU Boards (1)

1. Slots in the upper layer 2. Slots in the lower layer

Ensure that the extractors of the board are completely open. Stop pushing the board
when the board is connected to the chassis.

Caution!
Do not touch the internal components of the board when you are installing the board
to prevent electronic components from being damaged.

Being different from the boards at the upper layer, the boards in the lower layer must
be installed in an opposite direction, see Figure 3-15.

5. Close the extractors. Ensure that the board is connected to the backplane of the
chassis securely, see Figure 3-16.

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Figure 3-16 Installing MPU Boards (2)

6. Tighten the captive screws by turning them clockwise to fasten the board, see Figure
3-17.

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Figure 3-17 Installing MPU Boards (3)

– End of Steps –

3.6.2 Installing SFU Boards

This procedure describes how to install the SFU boards into a ZXR10 M6000-18S chassis.

Prerequisite
l An antistatic wrist strap (or antistatic gloves) is available.
l The boards are unpacked and are in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves), and insert the grounding end into
the ESD jack of the chassis.

2. Loosen captive screws, and remove the blank filler panel.

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Caution!
After the blank filler panel is removed, install a board in the slot immediately to prevent
any foreign matter from dropping into the chassis.

3. Get the board out from the anti-static package box.

4. Perform the following steps to install the SFU boards, see Figure 3-18.

Figure 3-18 Installing an SFU Board

a. Hold the lower part of the board horizontally with one hand and grasp the board
panel with the other hand. Then push the board smoothly along the rail in the
chassis slot.

Ensure that the extractors of the board are completely open. Stop pushing the
board when the board is connected to the chassis.

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Caution!
Do not touch the internal components of the board when you are installing the
board to prevent electronic components from being damaged.

b. Close the extractors. Ensure that the board is connected to the backplane of the
chassis securely.

c. Use a Phillips screwdriver to tighten the captive screws on both sides of the board
clockwise.
5. Repeat steps 2 to 4 to install the other SFU boards.

– End of Steps –

3.6.3 Installing Network Processing Boards

This procedure describes how to install the network processing boards into a ZXR10
M6000-18S chassis.

Prerequisite
l An antistatic wrist strap (or antistatic gloves) is available.
l The boards are unpacked and are in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves), and insert the grounding end into
the ESD jack of the chassis.
2. Loosen captive screws, and remove the blank filler panel.

Caution!
After the blank filler panel is removed, install a board in the slot immediately to prevent
any foreign matter from dropping into the chassis.

3. Get the board out from the anti-static package box.

4. Hold the bottom of the board with one hand, and grasp the board panel with the other
hand. Slowly insert the board into the slot along the guide rails, see Figure 3-19.

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Figure 3-19 Installing Network Processing Boards (1)

Ensure that the extractors of the board are completely open. Stop pushing the board
when the board is connected to the chassis.

Caution!
Do not touch the internal components of the board when you are installing the board
to prevent electronic components from being damaged.
Being different from the boards at the upper layer, the boards in the lower layer must
be installed in an opposite direction, see see Figure 3-19.

5. Close the extractors. Ensure that the board is connected to the backplane of the
chassis securely, see Figure 3-20.

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Figure 3-20 Installing Network Processing Boards (2)

6. Tighten the captive screws to fasten the board, see Figure 3-21.

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Figure 3-21 Installing Network Processing Boards (3)

7. Repeat steps 2 to 6 to install the other network processing boards.

– End of Steps –

3.6.4 Installing PIU Cards

This procedure describes how to install the PIU cards into a ZXR10 M6000-18S chassis.

Prerequisite
l An antistatic wrist strap (or antistatic gloves) is available.
l The boards are unpacked and are in good condition.
l Network processing boards are installed.

Context
PIU cards are used together with network processing boards for the ZXR10 M6000-18S.
Network processing boards are mother boards, and PIU cards are sub-cards.

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Steps
1. Wear an antistatic wrist strap (or antistatic gloves), and insert the grounding end into
the ESD jack of the chassis.
2. Get the board out from the anti-static package box.
3. Hold the bottom of the card with one hand, and grasp the card panel with the other
hand. Slowly insert the card into the slot along the guide rails. After the card is
connected to the mother board, tighten the captive screws to fasten the card, see
Figure 3-22.

Figure 3-22 Installing PIU Cards

– End of Steps –

3.7 Installing Cable Trays

This procedure describes how to install the cable trays to a ZXR10 M6000-18S chassis.

Prerequisite
l The cable trays are unpacked and are in good condition
l A screwdriver and the screws delivered with the cable trays are available.

Context
The cable trays are the external components for routing network cables and optical fibers.
There are three cable trays for one ZXR10 M6000-18S chassis: one top cable tray, one
bottom cable tray, and one lateral cable tray.

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Steps
1. Position a cable tray (top or bottom) at the proper location.
2. Align the screw holes.
3. Mount the screws (ten in total), see Figure 3-23.

Figure 3-23 Installing Front Cable Trays

4. Tighten the screws. For an overview of the installed cable tray, see Figure 3-24.

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Figure 3-24 Chassis After Front Cable Trays Are Installed

5. The procedure for installing the lateral cable tray is the same, see Figure 3-25.

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Figure 3-25 Installing the Lateral Cable Tray

– End of Steps –

3.8 Installing the Power Cable

The ZXR10 M6000-18S supports DC power supply and AC power supply.

DC power supply
l If the cabinet provides a DC power distribution box:

Connect the power cable from the power distribution box to the DC power unit in the
cabinet, and then connect the power cable from the DC power unit to the input terminal
of the DC power supply module. In case of either single-channel or dual-channel
power supply, the ZXR10 M6000-S always obtains power supply from the DC power
distribution box.

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To install DC power cables for the ZXR10 M6000-S, the DC power distribution box, if
not provided by ZTE, must satisfy the following basic requirements:
à The discharge current capabilities of the power distribution box must satisfy the
requirements of ZXR10 M6000-S, including that the power of circuit breakers is
derated to satisfy the designed power consumption requirement.
à The protective grounding cables of the DC power distribution box and ZXR10
M6000-S must be connected to a common ground properly.
If a ZTE DC power distribution box is used, it is recommended that the fusing current
in each input channel of the PDU of the DC power distribution box is not less than 100
A.
l If the cabinet does not provide a DC power distribution box:
Connect the power cable from the input terminal of the ZXR10 M6000-S DC power
supply module directly to the power distribution box in the equipment room.

AC power supply
l If the cabinet provides an AC power distribution box:
It is recommended to use the AC power distribution box provided by ZTE.
For AC power supply, the AC power distribution box, if not provided by ZTE, must
satisfy the following basic requirements:
à The protective grounding cables of the AC power distribution box and the ZXR10
M6000-S must be connected to a common ground properly.
à The AC power distribution box has an AC arrester.
à Discharge current capabilities such as air circuit can satisfy the requirements of
ZXR10 M6000-S.
l If the cabinet does not provide an AC power distribution box:
It is not recommended.

3.8.1 Installing DC Power Cables in N+N Mode

This procedure uses a DC PDU installed with dual 10 inputs and dual 10 outputs as an
example to describe how to install DC power cables for the DC power supply modules
installed in N + N mode.
If a DC PDU with dual 5 inputs and dual 10 outputs is required, you can install a jumper
chip on the DC PDU with dual 10 inputs and dual 10 outputs, to convert it into a DC PDU
with dual 5 inputs and dual 10 outputs. For the specific procedures, refer to Appendix A
Installing a Jumper Chip at the Input Terminal of the DC PDU for a ZXR10 M6000-18S.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l DC power cables are available.

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l The cables between the DC PDU and the power distribution cabinet in the equipment
room are disconnected. The switch for the power supply box at the bottom of the
chassis is OFF.

Context
Prepare DC power cables. For the details, refer to “Preparing Power Cables and Protective
Grounding Cables”. Figure 3-26 shows DC power cables.

Figure 3-26 DC Power Cable External View

• End A has two holes and is • End B has one hole and is
connected to the DC power connected to the DC power
supply module. unit in the chassis.

The following procedure uses a power supply module installed in 8 + 8 mode (full
configuration) as an example to describe how to install DC power cables for the DC power
supply modules installed in N + N mode.

Steps
1. Perform the following steps to connect the power cables to the input and output
terminals of the PDU.
a. Use a marker pen to temporarily mark both ends of the DC power cable.
b. Connect the power cables to the input and output terminals of the PDU, see Figure
3-27.

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Figure 3-27 DC Power Cable Connections

1. -48 V DC power 4. -48 V DC power 6. DC power supply

cable cable module
2. -48 V RTN DC 5. -48 V RTN DC
power cable power cable
3. PDU

Figure 3-28 shows the mapping relationships between power cables from the PDU
and the DC power supply modules. Red numbers represents the power cables
from the PDU.

Figure 3-28 Mapping Relationships Between Power Cables from the PDU and
the DC Power Supply Modules

For the cable connections from the PDU to the DC power supply modules, refer
to Table 3-1.

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Table 3-1 DC Power Cable Connections

DC Power PDU
Supply
Modules (Top
to Bottom) Terminal Quantity Length (m)

B0- NEG(-) OUT B:1 1

-48 V (first B1- NEG(-) OUT B:2 1

0.25
layer) A0- NEG(-) OUT A:1 1

A1- NEG(-) OUT A:2 1

B0+ RTN(+) OUT B:1 1

-48 V RTN (first B1+ RTN(+) OUT B:2 1

0.25
layer) A0+ RTN(+) OUT A:1 1

A1+ RTN(+) OUT A:2 1

B0- NEG(-) OUT B:3 1

-48 V (second B1- NEG(-) OUT B:4 1

0.3
layer) A0- NEG(-) OUT A:3 1

A1- NEG(-) OUT A:4 1

B0+ RTN(+) OUT B:3 1

-48 V RTN B1+ RTN(+) OUT B:4 1

0.3
(second layer) A0+ RTN(+) OUT A:3 1

A1+ RTN(+) OUT A:4 1

B0- NEG(-) OUT B:5 1

-48 V (third B1- NEG(-) OUT B:6 1

0.38
layer) A0- NEG(-) OUT A:5 1

A1- NEG(-) OUT A:6 1

B0+ RTN(+) OUT B:5 1

-48 V RTN B1+ RTN(+) OUT B:6 1

0.38
(third layer) A0+ RTN(+) OUT A:5 1

A1+ RTN(+) OUT A:6 1

B0- NEG(-) OUT B:7 1

-48 V (fourth B1- NEG(-) OUT B:8 1

0.45
layer) A0- NEG(-) OUT A:7 1

A1- NEG(-) OUT A:8 1

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DC Power PDU
Supply
Modules (Top
to Bottom) Terminal Quantity Length (m)

B0+ RTN(+) OUT B:7 1

-48 V RTN B1+ RTN(+) OUT B:8 1

0.45
(fourth layer) A0+ RTN(+) OUT A:7 1

A1+ RTN(+) OUT A:8 1

• The layers are from first to fourth top to bottom of the chassis.
• For Britain: The -48 V cables are grey, and the -48 V RTN cables are pale blue. Areas not
in Britain: The -48 V cables are blue, and the -48 V RTN cables are black. Cables can be
customized if there are special requirements on cable color.

2. Connect the power cable to the input terminal of a DC power supply module.

a. Remove the mesh guard for the connectors of a DC power supply module.
b. Route the DC power cable to the input terminal of the DC power supply module
along the cable trays.
c. Connect the DC power cable to the input terminal of the DC power supply module.
3. Use straps to bind the DC power cables at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cables on the cabinet cable trays and the wiring ladder
in the equipment room.
4. Paste labels at about 0.79 in. (20 mm) to both ends of the DC power cables.
– End of Steps –

3.8.2 Installing DC Power Cables in N+1 Mode

This procedure uses a DC PDU installed with dual 10 inputs and dual 10 outputs as an
example to describe how to install DC power cables for the DC power supply modules
installed in N + 1 mode.
If a DC PDU with dual 5 inputs and dual 10 outputs is required, you can install a jumper
chip on the DC PDU with dual 10 inputs and dual 10 outputs to convert it into a DC PDU
with dual 5 inputs and dual 10 outputs. For the specific procedures, refer to Appendix A
Installing a Jumper Chip at the Input Terminal of the DC PDU for a ZXR10 M6000-18S.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l DC power cables are available.
l The cables between the DC PDU and the power distribution cabinet in the equipment
room are disconnected. The switch for the power supply box at the bottom of the
chassis is OFF.

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Context
Prepare DC power cables. For the details, refer to “Preparing Power Cables and Protective
Grounding Cables”. Figure 3-29 shows DC power cables.

Figure 3-29 DC Power Cable External View

• End A has two holes and is • End B has one hole and is
connected to the DC power connected to the DC power
supply module. unit in the chassis.

The following procedure uses a power supply module installed in 9+1 mode (full
configuration) as an example to describe how to install DC power cables for the DC power
supply modules installed in N + 1 mode.

Steps
1. Perform the following steps to connect the power cables to the input and output
terminals of the PDU.
a. Use a marker pen to temporarily mark both ends of the DC power cable.
b. Connect the power cables to the input and output terminals of the PDU, see Figure
3-30.

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Figure 3-30 DC Power Cable Connections

1. -48 V DC power 4. -48 V DC power 6. DC power supply

cable cable module
2. -48 V RTN DC 5. -48 V RTN DC
power cable power cable
3. PDU

Figure 3-31 shows the mapping relationships between power cables from the PDU
and the DC power supply modules. Red numbers represents the power cables
from the PDU.

Figure 3-31 Mapping Relationships Between Power Cables from the PDU and
the DC Power Supply Modules

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For the cable connections from the PDU to the DC power supply modules, refer
to Table 3-2.

Table 3-2 DC Power Cable Connections

DC Power PDU
Supply
Modules (Top
to Bottom) Terminal Quantity Length (m)

B0- NEG(-) OUT B:1 1

B1- NEG(-) OUT B:2 1

-48 V (first B2- NEG(-) OUT B:3 1

0.25
layer) A0- NEG(-) OUT A:1 1

A1- NEG(-) OUT A:2 1

A2- NEG(-) OUT A:3 1

B0+ RTN(+) OUT B:1 1

B1+ RTN(+) OUT B:2 1

-48 V RTN (first B2+ RTN(+) OUT B:3 1

0.25
layer) A0+ RTN(+) OUT A:1 1

A1+ RTN(+) OUT A:2 1

A2+ RTN(+) OUT A:3 1

B0- NEG(-) OUT B:4 1

B1- NEG(-) OUT B:5 1

-48 V (second B2- NEG(-) OUT B:6 1

0.3
layer) A0- NEG(-) OUT A:4 1

A1- NEG(-) OUT A:5 1

A2- NEG(-) OUT A:6 1

B0+ RTN(+) OUT B:4 1

B1+ RTN(+) OUT B:5 1

-48 V RTN B2+ RTN(+) OUT B:6 1

0.3
(second layer) A0+ RTN(+) OUT A:4 1

A1+ RTN(+) OUT A:5 1

A2+ RTN(+) OUT A:6 1

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DC Power PDU
Supply
Modules (Top
to Bottom) Terminal Quantity Length (m)

B0- NEG(-) OUT B:7 1

B1- NEG(-) OUT B:8 1

-48 V (third B2- NEG(-) OUT B:9 1

0.38
layer) A0- NEG(-) OUT A:7 1

A1- NEG(-) OUT A:8 1

A2- NEG(-) OUT A:9 1

B0+ RTN(+) OUT B:7 1

B1+ RTN(+) OUT B:8 1

-48 V RTN B2+ RTN(+) OUT B:9 1

0.38
(third layer) A0+ RTN(+) OUT A:7 1

A1+ RTN(+) OUT A:8 1

A2+ RTN(+) OUT A:9 1

-48 V (fourth B0- NEG(-) OUT B:10 1

0.48
layer) A0- NEG(-) OUT A:10 1

-48 V RTN B0+ RTN(+) OUT B:10 1

0.48
(fourth layer) A0+ RTN(+) OUT A:10 1

• The layers are from first to fourth top to bottom of the chassis.
• For Britain: The -48 V cables are grey, and the -48 V RTN cables are pale blue. Areas not
in Britain: The -48 V cables are blue, and the -48 V RTN cables are black. Cables can be
customized if there are special requirements on cable color.

2. Connect the power cable to the input terminal of a DC power supply module.
a. Remove the mesh guard for the connectors of a DC power supply module.
b. Route the DC power cable to the input terminal of the DC power supply module
along the cable trays.
c. Connect the DC power cable to the input terminal of the DC power supply module.
3. Use straps to bind the DC power cables at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cables on the cabinet cable trays and the wiring ladder
in the equipment room.
4. Paste labels at about 0.79 in. (20 mm) to both ends of the DC power cables.
– End of Steps –

3.8.3 Installing AC Power Cables in N+N Mode

This procedure describes how to connect AC power cables in N+N mode.

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Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l AC power cables are available.
l The cables between the AC PDU and the power distribution cabinet in the equipment
room are disconnected. The switch for the power supply box at the bottom of the
chassis is OFF.

Context
If AC power supply is used in the equipment room, AC power supply cabinets should be
used for power supply (recommended).

Figure 3-32 shows an AC power cable that is used between a PDU and an AC power
supply module.

Figure 3-32 AC Power Cable Connections

1. Connect with the L, N, and 2. Connect with the input

PE terminals of the output terminal of a power supply
terminal of the PDU. module.

The following procedure uses a power supply module installed in 8 + 8 mode (full
configuration) as an example to describe how to install AC power cables for the AC power
supply modules installed in N + N mode.

Steps
1. Perform the following steps to connect the power cables to the input and output
terminals of the PDU.
Connect the power cables to the input and output terminals of the PDU, see Figure
3-33.

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Figure 3-33 AC Power Cable Connections

1. N (neutral wire) 5. N (neutral wire) 9. AC power supply

2. L (live wire) 6. PE (protective earth) module
3. PE (protective earth) 7. L (live wire)
4. PDU 8. AC power cable

Figure 3-34 shows the mapping relationships between power cables from the PDU
and the AC power supply modules. Red numbers represents the power cables from
the PDU.

Figure 3-34 Mapping Relationships Between Power Cables from the PDU and the
AC Power Supply Modules

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For the cable connections from the PDU to the AC power supply modules, refer to
Table 3-3.

Table 3-3 AC Power Cable Connections

AC Power Supply Modules PDU

(Top to Bottom) Quantity Length (m)

L OUT (B): L-1

B0 (first layer) N OUT (B): N-1 1 0.7

PE OUT (B): PE-1

L OUT (B): L-2

B1 (first layer) N OUT (B): N-2 1 0.7

PE OUT (B): PE-2

L OUT (B): L-3

B0 (second
N OUT (B): N-3 1 0.7
layer)
PE OUT (B): PE-3

L OUT (B): L-4

B1 (second
N OUT (B): N-4 1 0.7
layer)
PE OUT (B): PE-4

L OUT (B): L-5

B0 (third layer) N OUT (B): N-5 1 0.7

PE OUT (B): PE-5

L OUT (B): L-6

B1 (third layer) N OUT (B): N-6 1 0.7

PE OUT (B): PE-6

L OUT (B): L-7

B0 (fourth layer) N OUT (B): N-7 1 0.7

PE OUT (B): PE-7

L OUT (B): L-8

B1 (fourth layer) N OUT (B): N-8 1 0.7

PE OUT (B): PE-8

L OUT (A): L-1

A0 (first layer) N OUT (A): N-1 1 0.7

PE OUT (A): PE-1

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AC Power Supply Modules PDU

(Top to Bottom) Quantity Length (m)

L OUT (A): L-2

A1 (first layer) N OUT (A): N-2 1 0.7

PE OUT (A): PE-2

L OUT (A): L-3

A0 (second
N OUT (A): N-3 1 0.7
layer)
PE OUT (A): PE-3

L OUT (A): L-4

A1 (second
N OUT (A): N-4 1 0.7
layer)
PE OUT (A): PE-4

L OUT (A): L-5

A0 (third layer) N OUT (A): N-5 1 0.7

PE OUT (A): PE-5

L OUT (A): L-6

A1 (third layer) N OUT (A): N-6 1 0.7

PE OUT (A): PE-6

L OUT (A): L-7

A0 (fourth layer) N OUT (A): N-7 1 0.7

PE OUT (A): PE-7

L OUT (A): L-8

A1 (fourth layer) N OUT (A): N-8 1 0.7

PE OUT (A): PE-8

• The layers are from first to fourth top to bottom of the chassis.
• For AC power cables certificated by CCC and VDE, L: brown, N: blue, PE: yellow-green. For
AC power cables certificated by UL, L-black, N-white, PE-green.

2. Connect the power cable to the input terminal of an AC power supply module.

a. Route the AC power cable to the input terminal of the AC power supply module
along the cable trays.

b. Connect the AC power cable to the input terminal of the AC power supply module.

3. Use straps to bind the AC power cables at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cables on the cabinet cable trays and the wiring ladder
in the equipment room.

4. Paste labels at about 0.79 in. (20 mm) to both ends of the AC power cables.
– End of Steps –

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3.8.4 Installing HVDC Power Cables in N+N Mode

This procedure describes how to connect HVDC power cables in N+N mode.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l The HVDC PDU is installed to the chassis properly.
l HVDC power cables are available.
l The cables between the HVDC PDU and the power distribution cabinet in the
equipment room are disconnected. The switch for the power supply box at the bottom
of the chassis is OFF.

Context
If the equipment room is supplied with HVDC power, it is recommended that the HVDC
PDU of the cabinet be used to supply power to the chassis.
Figure 3-35 shows an HVDC power cable that is used between a PDU and an AC power
supply module.

Figure 3-35 HVDC Power Cable Connections

1. Connect with the L, N, and 2. Connect with the input

PE terminals of the output terminal of a power supply
terminal of the PDU. module.

The following procedure uses a power supply module installed in 8 + 8 mode (full
configuration) as an example to describe how to install HVDC power cables for the AC
power supply modules installed in N + N mode.

Steps
1. Perform the following steps to connect the power cables to the input and output
terminals of the PDU.
Connect the power cables to the input and output terminals of the PDU, see Figure
3-36.

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Figure 3-36 HVDC Power Cable Connections

1. PE (protective earth) 5. PE (protective earth) 9. AC power supply

2. L (+) 6. L (+) module
3. N (-) 7. N (-)
4. PDU 8. HVDC power cable

Figure 3-37 shows the mapping relationships between power cables from the PDU
and the AC power supply modules. Red numbers represents the power cables from
the PDU.

Figure 3-37 Mapping Relationships Between Power Cables from the PDU and the
AC Power Supply Modules

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For the cable connections from the PDU to the AC power supply modules, refer to
Table 3-4.

Table 3-4 HVDC Power Cable Connections

AC Power Supply Modules PDU

(Top to Bottom) Quantity Length (m)

L OUT (B): +: 1

B0 (first layer) N OUT (B): -: 1 1 0.7

PE OUT (B): PE1

L OUT (B): +: 2

B1 (first layer) N OUT (B): -: 2 1 0.7

PE OUT (B): PE2

L OUT (B): +: 3
B0 (second
N OUT (B): -: 3 1 0.7
layer)
PE OUT (B): PE3

L OUT (B): +: 4
B1 (second
N OUT (B): -: 4 1 0.7
layer)
PE OUT (B): PE4

L OUT (B): +: 5

B0 (third layer) N OUT (B): -: 5 1 0.7

PE OUT (B): PE5

L OUT (B): +: 6

B1 (third layer) N OUT (B): -: 6 1 0.7

PE OUT (B): PE6

L OUT (B): +: 7

B0 (fourth layer) N OUT (B): -: 7 1 0.7

PE OUT (B): PE7

L OUT (B): +: 8

B1 (fourth layer) N OUT (B): -: 8 1 0.7

PE OUT (B): PE8

L OUT (A): +: 1

A0 (first layer) N OUT (A): -: 1 1 0.7

PE OUT (A): PE1

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AC Power Supply Modules PDU

(Top to Bottom) Quantity Length (m)

L OUT (A): +: 2

A1 (first layer) N OUT (A): -: 2 1 0.7

PE OUT (A): PE2

L OUT (A): +: 3
A0 (second
N OUT (A): -: 3 1 0.7
layer)
PE OUT (A): PE3

L OUT (A): +: 4
A1 (second
N OUT (A): -: 4 1 0.7
layer)
PE OUT (A): PE4

L OUT (A): +: 5

A0 (third layer) N OUT (A): -: 5 1 0.7

PE OUT (A): PE5

L OUT (A): +: 6

A1 (third layer) N OUT (A): -: 6 1 0.7

PE OUT (A): PE6

L OUT (A): +: 7

A0 (fourth layer) N OUT (A): -: 7 1 0.7

PE OUT (A): PE7

L OUT (A): +: 8

A1 (fourth layer) N OUT (A): -: 8 1 0.7

PE OUT (A): PE8

• The layers are from first to fourth top to bottom of the chassis.
• For HVDC power cables certificated by CCC and VDE, L: brown, N: blue, PE: yellow-green. For
HVDC power cables certificated by UL, L-black, N-white, PE-green.

2. Connect the power cable to the input terminal of an AC power supply module.
a. Route the HVDC power cable to the input terminal of the AC power supply module
along the cable trays.
b. Connect the HVDC power cable to the input terminal of the AC power supply
module.
3. Use straps to bind the HVDC power cables at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cables on the cabinet cable trays and the wiring ladder
in the equipment room.
4. Paste labels at about 0.79 in. (20 mm) to both ends of the HVDC power cables.
– End of Steps –

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ZXR10 M6000-8S Installation
Table of Contents
Installing the Chassis into the Cabinet ........................................................................4-1
Installing a Cable Tray................................................................................................4-5
Installing a Protective Grounding Cable for the Chassis .............................................4-8
Installing Power Supply Modules ................................................................................4-9
Installing a Fan Module ............................................................................................4-13
Installing an Air Filter................................................................................................4-15
Installing the Board...................................................................................................4-17
Installing the Power Cable........................................................................................4-22

4.1 Installing the Chassis into the Cabinet

This procedure describes how to install the ZXR10 M6000-8S chassis into the cabinet.

Prerequisite
l The chassis of the ZXR10 M6000-8S is unpacked and is in good condition.
l Four installation engineers are at the installation site. Tools are available, such as
screwdriver, floating nuts, marker pen, antistatic gloves, and protective gloves.

Steps
1. In accordance with the engineering design documents, determine the installation
position of the chassis in the cabinet.

In general, for a standard cabinet, 1U equals the height of three installation holes of
the cabinet, see Figure 4-1. The chassis should be at least 1U (1U = 44.45 mm) above
the cabinet bottom.

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Figure 4-1 Standard Cabinet

2. In accordance with the position of the chassis, install mounting brackets.

For how to install a bracket, see Figure 4-2.

Figure 4-2 Installing a Mounting Bracket

3. Install mounting flanges on both sides of the chassis.

4. In accordance with the installation hole positions on the flanges, determine the floating
nut installation positions on the cabinet, and mark them with the marker pen.
5. Install floating nuts.

For an overview of the installed floating nut, see Figure 4-3.

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Figure 4-3 Installed Floating Nut

6. Install the chassis into the cabinet.

The chassis is heavy. At least four engineers are required to install the chassis. Wear
antistatic gloves and grasp the handles on the back and sides of the chassis to carefully
lift the chassis to the mounting bracket, see Figure 4-4.

Caution!

Use the chassis handles only. Do not attempt to lift the chassis with other handles of
the chassis.
Engineers should lift up or put down the chassis at the same time to balance the weight.

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Figure 4-4 Installing the ZXR10 M6000-8S Chassis into the Cabinet

7. Fasten the mounting flange with screws.

8. Ensure that all nuts are tightened. For an overview of the installed chassis, see Figure
4-5.

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Figure 4-5 ZXR10 M6000-8S Chassis Installed In the Cabinet

– End of Steps –

4.2 Installing a Cable Tray

This procedure describes how to install a cable tray onto the M6000-8S chassis.

Prerequisite
l The M6000-8S cable tray to be installed is unpacked and is in good condition.
l A 5 mm x 150 mm or 6 mm x 150 mm screwdriver and screws delivered with the cable
tray are available.

Context
The cable tray is an external component for routing network cables and optical fibers. For
the structure of the M6000-8S cable tray, see Figure 4-6.

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Figure 4-6 M6000-8S Cable Tray

For the installation point of the M6000-8S cable tray, see Figure 4-7.

Figure 4-7 Installation Point of the M6000-8S Cable Tray

Steps
1. Position the cable tray at the proper location. The screw holes should be aligned.
2. Mount the screws (eight in total), see Figure 4-8.

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Figure 4-8 Installing the M6000-8S Cable Tray

3. Tighten the screws. For an overview of the installed cable tray, see Figure 4-9.

Figure 4-9 M6000-8S Cable Tray Installed

– End of Steps –

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4.3 Installing a Protective Grounding Cable for the

Chassis
This procedure describes how to install a protective grounding cable for the M6000-8S
chassis.

Prerequisite
l The protective grounding cable of the cabinet to the power distribution cabinet is
installed.
l Antistatic gloves, cross screwdriver, and screw and bolt assemblies are available.

Context
The protective grounding cables for the chassis is a yellow-green 16 mm2 cable. The
aperture of both terminals of the cable is 0.32 in. (8 mm).
For the overview of a protective grounding cable, see Figure 4-10. For how to prepare a
protective grounding cable, refer to Appendix B Preparing Power Cables and Protective
Grounding Cables.

Figure 4-10 M6000-8S Grounding Cable

Steps
1. Wear antistatic gloves.

2. Use the cross screwdriver to remove the screw and bolt assembly at the grounding
point of the chassis.
3. Connect one end of the protective grounding cable to the grounding rod of the chassis,
and the other end to the grounding rod inside the cabinet, and use a screw and bolt
assembly to fasten the cable.
For an overview of the protective grounding cable connected to the M6000-8S chassis,
see Figure 4-11.

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Figure 4-11 M6000-8S Chassis Grounding Cable Installation Completed

– End of Steps –

4.4 Installing Power Supply Modules

The ZXR10 M6000-8S chassis supports both DC and AC power supplies. This section
describes how to install a DC power supply module and an AC power supply module.

4.4.1 Installing a DC Power Supply Module

This procedure describes how to install an M6000-8S DC power supply module into the
chassis.

Prerequisite
l The DC power supply module is unpacked and is in good condition.
l The cabinet and all devices are properly grounded to avoid electrostatic damage.

Steps
1. Wear antistatic gloves.

2. Insert the power supply module into the power slot vertically, see Figure 4-12.

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Figure 4-12 Installing the M6000-8S DC Power Supply Module

3. Grasp the handles of the power supply module and push the module until the front
cover is flush with the front of the chassis.
4. Tighten the captive screws to fasten the power supply module, see Figure 4-13.

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Figure 4-13 M6000-8S DC Power Supply Module Installed

– End of Steps –

4.4.2 Installing an AC Power Supply Module

The ZXR10 M6000-8S chassis only has DC power supply modules. If the equipment room
only has AC power supply, you must use the ZXR10 M6000-8S AC power supply system
to convert AC power supply into DC power supply before supplying power to the ZXR10
M6000-8S.
The ZXR10 M6000-8S AC power supply system consists of a power subrack, rectifier
modules, and a monitoring module. Power subrack installation is similar to ZXR10
M6000-8S chassis installation (refer to 4.1 Installing the Chassis into the Cabinet). The
following procedures describe how to install rectifier modules and a monitoring module.

Prerequisite
l The M6000-8S AC power subrack is installed properly.
l Before installing rectifier modules, determine their positions. PSU1, PSU2, and PSU3
supply power for channel A, and PSU4, PSU5, and PSU6 supply power for channel
B.

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Context
For the overview of the M6000-8S AC power supply module, see Figure 4-14.

Figure 4-14 Front View of the AC Power Supply Module

1. Power subrack 3. Input control circuit breaker 5. Channel B rectifier modules

2. Channel A rectifier modules 4. Monitoring module (PMU) (PSU4–6)
(PSU1–3)

Steps
1. Wear antistatic gloves.
2. Install the rectifier module.
a. Pull out the handle of a rectifier module to the "open" position, and push the rectifier
module into the subrack until it contacts the interfaces on the backplane, see
Figure 4-15.

Figure 4-15 Installing a Rectifier Module

1. Pull out the

handle to the
"open" position

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b. Press the top of the handle inwards to push the rectifier module into the power
subrack, so that the two plugs on the back of the rectifier are fully inserted into the
sockets on the backplane. Now the handle is aligned with the front panel of the
rectifier module.
c. Fasten the two screws on the handle to lock the rectifier module in the
corresponding position on the subrack, see Figure 4-16.

Figure 4-16 Fastening Screws of the Rectifier Module

3. Install the monitoring module.

Monitoring module installation is similar to rectifier module installation.
a. Push the monitoring module into the subrack until it contacts the interfaces on
the backplane, so that the plugs on the back of the monitoring module are fully
inserted into the sockets on the backplane.

b. Fasten the two screws on the handle to lock the monitoring module in the
corresponding position on the subrack.
– End of Steps –

4.5 Installing a Fan Module

This procedure describes how to install a fan module into the M6000-8S chassis.

Prerequisite
The fan module is unpacked and is in good condition.

Steps
1. Remove the cover in the slot for the fan module.
2. Insert the fan module into the slot vertically, see Figure 4-17.

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Figure 4-17 Installing the M6000-8S Fan Module

3. Grasp the handle of the fan module and push the module until the front cover is flush
with the front of the chassis. Tighten the captive screws to fasten the fan module, see
Figure 4-18.

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Figure 4-18 M6000-8S Fan Module Installed

– End of Steps –

4.6 Installing an Air Filter

This procedure describes how to install an air filter into the M6000-8S chassis.

Prerequisite
The air filter is unpacked and is in good condition.

Steps
1. Slide the air filter halfway into the air filter slot, see Figure 4-19.

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Figure 4-19 Installing the M6000-8S Air Filter

2. Hold the plastic board of the air filter and push the air filter until its connectors connect
to the chassis, see Figure 4-20.

Figure 4-20 M6000-8S Air Filter Installed

– End of Steps –

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4.7 Installing the Board

4.7.1 Installing a Board

This procedure describes how to install a board into the M6000-8S chassis.

Warning!
A matching blank filler panel must be installed in a slot where no board is installed. If a
board cannot be installed back to a slot within eight hours, a blank filler panel must be
installed. If not, heat dissipation is affected, noises are increased, and the device may not
operate properly.

Prerequisite
l An antistatic wrist strap (or a pair of antistatic gloves) is available, and its grounding
end is inserted into the ESD jack of the chassis.
l The M6000-8S board is unpacked and in good condition.

Steps
1. Wear an antistatic wrist strap (or gloves) with the grounding end into the ESD jack of
the chassis.
2. Slowly insert the board vertically into the slot along the guide rails, see Figure 4-21.

Figure 4-21 Installing the M6000-8S Board

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3. Grasp the extractors of the board and gently insert it into the chassis, see Figure 4-21.
Keep the extractors completely open until the board is properly installed.
4. Press the extractors inward and tighten the captive screws to fasten the board. The
board pins are properly connected to the back side of the chassis. For an overview of
the installed board, see Figure 4-22.

Figure 4-22 M6000-8S Board Installed

– End of Steps –

4.7.2 Installing a Mother-Daughter Card

This procedure describes how to install a mother-daughter card into the M6000-8S chassis.

Prerequisite
l An antistatic wrist strap (or a pair of antistatic gloves) is available, and its grounding
end is inserted into the ESD jack of the chassis.
l The M6000-8S mother-daughter card is unpacked and in good condition.

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Steps
1. Wear an antistatic wrist strap (or gloves) with the grounding end into the ESD jack of
the chassis.
2. Slowly insert the mother card vertically into the slot along the guide rails, see Figure
4-23.

Figure 4-23 Installing the M6000-8S Mother Card into the Board

3. Grasp the extractors of the mother card and gently insert it into the chassis, see Figure
4-24. Keep the extractors completely open until the mother card is properly installed.
4. Press the extractors inward and tighten the captive screws to fasten the mother card.
The card pins are properly connected to the back side of the chassis. For an overview
of the installed mother card, see Figure 4-24.

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Figure 4-24 M6000-8S Mother Card Installed

5. Slowly insert the daughter card vertically into the slot along the guide rails of the
installed mother card, see Figure 4-25. The installation method for the 1/4 daughter
card is similar.

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Figure 4-25 Installing the M6000-8S Daughter Card into the Mother Card

6. Hold the upper and lower side of the daughter card and gently insert it into the chassis.
7. Tighten the captive screws to fasten the daughter card. The card pins are properly
connected to the mother card. For an overview of the installed mother-daughter card,
see Figure 4-26.

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Figure 4-26 M6000-8S Daughter Card Installed In the Mother Card

– End of Steps –

4.8 Installing the Power Cable

The ZXR10 M6000-18S supports DC power supply and AC power supply.

DC power supply
l If the cabinet provides a DC power distribution box:
Connect the power cable from the power distribution box to the DC power unit in the
cabinet, and then connect the power cable from the DC power unit to the input terminal
of the DC power supply module. In case of either single-channel or dual-channel
power supply, the ZXR10 M6000-S always obtains power supply from the DC power
distribution box.
To install DC power cables for the ZXR10 M6000-S, the DC power distribution box, if
not provided by ZTE, must satisfy the following basic requirements:
à The discharge current capabilities of the power distribution box must satisfy the
requirements of ZXR10 M6000-S, including that the power of circuit breakers is
derated to satisfy the designed power consumption requirement.
à The protective grounding cables of the DC power distribution box and ZXR10
M6000-S must be connected to a common ground properly.

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If a ZTE DC power distribution box is used, it is recommended that the fusing current
in each input channel of the PDU of the DC power distribution box is not less than 100
A.
l If the cabinet does not provide a DC power distribution box:
Connect the power cable from the input terminal of the ZXR10 M6000-S DC power
supply module directly to the power distribution box in the equipment room.

AC power supply
l If the cabinet provides an AC power distribution box:
It is recommended to use the AC power distribution box provided by ZTE.

For AC power supply, the AC power distribution box, if not provided by ZTE, must
satisfy the following basic requirements:
à The protective grounding cables of the AC power distribution box and the ZXR10
M6000-S must be connected to a common ground properly.
à The AC power distribution box has an AC arrester.

à Discharge current capabilities such as air circuit can satisfy the requirements of
ZXR10 M6000-S.
l If the cabinet does not provide an AC power distribution box:

It is not recommended.

4.8.1 Installing a DC Power Cable

This procedure describes how to install a ZXR10 M6000-8S chassis DC power cable.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l A DC power cable is available.
l The cables between the DC power distribution box and the power distribution cabinet
in the equipment room are disconnected. The power supply module switch on the
bottom of the chassis is in the OFF position.

Context
The DC power cable is connected from the power distribution cabinet in the equipment
room to the input terminal of the PDU, and then connected from the output terminal of the
PDU to a DC power supply module of the ZXR10 M6000-8S chassis.

The PDU supports a maximum of dual 5 inputs and dual 8 outputs.

Steps
1. Use a marker pen to temporarily mark both ends of the DC power cable.

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2. Connect the DC power cables from the input terminals to the output terminals of the
PDU, see Figure 4-27.

Figure 4-27 Power Cable Connections in the DC Power Box

1. Cabinet grounding 5. -48 V RTN DC a DC power supply

cable output PDU (black) module
2. PDU grounding cable connected to a DC
3. PDU -48 V RTN DC power supply module
input (black) 6. -48 V DC output PDU
4. PDU -48 V DC input (blue) connected to
(blue)

Specifications of power cables connecting the power distribution cabinet in the

equipment room to the input terminals of the PDU are determined according to
engineering survey results. At present, the PDU supports 25 mm2, 35 mm2, 50 mm2,
and 70 mm2 power cables.
For connections of 25 mm2 power cables from the power distribution cabinet in the
equipment room to the PDU, refer to Table 4-1, Table 4-2 and Table 4-3 for different
certification standards and requirements.

Table 4-1 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: PDU -48 V input 4 Cabinet -48 V power cable,
the power distribution 25 mm2 blue fire-resistant
cabinet in the cable
equipment room

2 Black: -48 V RTN Black: PDU -48 V 4 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 black
distribution cabinet in fire-resistant cable
the equipment room

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
fire-resistant cable

4 - - 8 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ14

7 - - 0.05 m Heat shrink tube, Φ14

×4

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 4-2 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: PDU -48 V input 4 Cabinet -48 V power cable,
the power distribution 25 mm2 blue multi-strand
cabinet in the cable
equipment room

2 Black: -48 V RTN Black: PDU -48 V 4 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 black
distribution cabinet in multi-strand cable
the equipment room

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
multi-strand cable

4 - - 8 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ14

7 - - 0.05 m Heat shrink tube, Φ14

×4

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 4-3 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Gray: -48 V output of Gray: PDU -48 V input 4 Cabinet -48 V power cable, 25
the power distribution mm2 gray single-core cable
cabinet in the
equipment room

2 Light blue: -48 V RTN Light blue: PDU-48 V 4 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 light blue
distribution cabinet in single-core cable
the equipment room

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
single-core cable

4 - - 8 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ14

7 - - 0.05 m Grey fire-resistant heat shrink

×4 tube, Φ14

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For connections of 35 mm2 power cables from the power distribution cabinet in the
equipment room to the PDU, refer to Table 4-4, Table 4-5, and Table 4-6 for different
certification standards and requirements.

Table 4-4 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 4 -48 V power cable of the
the power distribution the PDU cabinet, 25 mm2 blue
cabinet in the single-strand fire-resistant
equipment room cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

2 Black: -48 V RTN Black: -48 V RTN 4 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 35 mm2 black
distribution cabinet in single-strand fire-resistant
the equipment room cable

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green fire-resistant
cable

4 - - 9 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ14

6 - - 0.05 m Heat shrink tube, Φ14

×4

7 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 4-5 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 4 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 blue
cabinet in the multi-strand conducting
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 4 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 35 mm2 black
distribution cabinet in conducting cable
the equipment room

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green multi-strand
conducting cable

4 - - 9 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ14

6 - - 0.05 m Heat shrink tube, Φ14

×4

7 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 4-6 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Grey: -48 V output of Grey: -48 V input of 4 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 grey
cabinet in the single-strand power cable
equipment room

2 Light blue: -48 V RTN Light blue: -48 V RTN 4 -48 V RTN power cable of the
output of the power input of the PDU cabinet, 35 mm2 light-blue
distribution cabinet in single-strand power cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green single-strand
power cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

4 - - 9 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.03 m Blue fire-resistant heat shrink

×4 tube, Φ14

6 - - 0.03 m Grey fire-resistant heat shrink

×4 tube, Φ14

7 - - 0.03 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For wiring of 50 mm2 power cables from the power distribution cabinet in the equipment
room to the PDU, refer to Table 4-7.

Table 4-7 Wiring of 50 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 4 -48 V power cable of the
the power distribution the PDU cabinet, 50 mm2 blue
cabinet in the single-strand flexible cable
equipment room

2 Black: -48 V RTN Black: -48 V RTN 4 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 50 mm2 black
distribution cabinet in single-strand flexible cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 70 mm2
yellow-green single-strand
fire-resistant cable

4 - - 9 Copper tube terminal, M8

5 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ20

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

6 - - 0.05 m Heat shrink tube, Φ20

×4

7 - - 0.05 m Yellow-green fire-resistant

×1 heat shrink tube, Φ20

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For wiring of 70 mm2 power cables from the power distribution cabinet in the equipment
room to the PDU, refer to Table 4-8.

Table 4-8 Wiring of 70 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 4 -48 V power cable of the
the power distribution the PDU cabinet, 70 mm2 blue
cabinet in the single-strand fire-resistant
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 4 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 70 mm2 black
distribution cabinet in single-strand fire-resistant
the equipment room cable

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 70 mm2
yellow-green single-strand
fire-resistant cable

4 - - 9 Copper tube terminal, M8

5 - - 0.05 m Blue fire-resistant heat shrink

×4 tube, Φ20

6 - - 0.05 m Heat shrink tube, Φ20

×4

7 - - 0.05 m Yellow-green fire-resistant

×1 heat shrink tube, Φ20

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.

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• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For the power cable connections from the output terminals the PDU to a DC power
supply module of the ZXR10 M6000-8S chassis, refer to Table 4-9.

Table 4-9 Wiring of Power Cables from PDU to Power Supply Module

PDU (Output) DC Power Supply Quantity Length (m) Description

Module

NEG A-1 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN A-1 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

NEG A-2 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN A-2 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

NEG B-1 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN B-1 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

NEG B-2 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN B-2 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

3. Install the grounding cable of the PDU. Connect one end of the protective grounding
cable to the grounding rod of the PDU (there are two grounding rods on interior sides
of the PDU, and you only need to connect to one of them), and connect the other end
to the grounding point inside the cabinet (at top of the cabinet).
4. Check the input terminals with a multimeter to verify that there is no short circuit
between the -48 V and -48 V RTN terminals and between the -48 V and PGND
terminals.
5. Unplug the DC power supply module from the chassis.

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6. Connect the power cables to the input terminal of a DC power supply module.
For the connections, refer to Figure 4-28.

Figure 4-28 Wiring of Power Cables at the Ends on a DC Power Supply Module

1. Cabinet grounding 4. PDU -48 V DC input 6. -48 V DC power supply

cable (blue) module cable (blue)
2. PDU grounding cable 5. -48 V RTN DC power
3. PDU -48 V RTN DC supply module cable
input (black) (black)

7. Plug the DC power supply module into the chassis, and fasten the protective cover on
the wiring terminal of the DC power supply module.
8. Use straps to bind the DC power cable at intervals of 100 mm to 150 mm to fasten the
power cable on the cabinet cable tray and the wiring ladder in the equipment room.

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9. Paste labels at about 0.79 in. (20 mm) to both ends of the DC power cable.
– End of Steps –

4.8.2 Installing an AC Power Cable

This procedure describes how to install a ZXR10 M6000-8S chassis AC power cable.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l An AC power cable is available.
l The cables between the AC power distribution box and the AC power distribution
cabinet in the equipment room are disconnected. The power supply module switch
on the bottom of the chassis is in the OFF position.

Context
The AC power cables are connected from the power supply cabinet in the equipment room
to the input terminals of the PDU, and then connected from the output terminals of the
PDU to the AC/DC converter. Power cables are then connected from the converter to the
DC power supply modules. After being converted from AC power to DC power, power is
supplied to the DC supply modules to power on the chassis.

Steps
1. Connect the power cables at the input and output terminals of the AC PDU.
For the power cable connections at the input and output terminals of the PDU, see
Figure 4-29.

Figure 4-29 Cable Connections for the PDU

1. AC power cable at the 2. AC power cable at the 3. Grounding cable at the

input terminal of the input terminal of the input terminal of the
PDU (blue) PDU (brown) PDU (yellow-green)
4. Grounding cable of the
PDU

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5. AC power cable at the 6. AC power cable at the 7. Grounding cable at the

output terminal of the output terminal of the output terminal of the
PDU (blue) PDU (brown) PDU (yellow-green)

For the cable connections from the power distribution cabinet to the input terminals of
the PDU, refer to Table 4-10.

Table 4-10 Cable Wiring From Power Distribution Cabinet to PDU

No. Cable PDU (Input) Power Dis- Quantity Length Description

tribution (m)
Cabinet in
the Equip-
ment Room

1 Black fire- Brown core: AC power Output of 1 Subject to On the power

resistant 3-core distribution box L IN1 the power the config- distribution
software cable Blue core: AC power distribution uration box side, six
distribution box N IN1 cabinet pre-insulated
Yellow-green core: AC in the tube terminals
power distribution box PE IN equipment must be
room crimped on
site. On the
2 Black fire- Brown core: AC power Output of 1 Subject to
user power
resistant 3-core distribution box L IN2 the power the config-
supply side,
software cable Blue core: AC power distribution uration
connectors are
distribution box N IN2 cabinet
determined by
Yellow-green core: AC in the
engineering
power distribution box PE IN equipment
survey.
room

3 H07Z-K35 Protective ground on top of Protective 1 Subject to Protective

yellow-green the cabinet ground of the config- grounding
single-core cable the power uration cable of
distribution the cabinet,
cabinet or yellow-green
the copper
ground
bar in the
equipment
room

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No. Cable PDU (Input) Power Dis- Quantity Length Description

tribution (m)
Cabinet in
the Equip-
ment Room

5 Copper lug — — 2 — The aperture

is 0.32 in.
(8 mm), and
the applicable
cable diameter
is in the range
of 26.66 - 42.42
mm2

6 Heat shrink tube — — 0.04 m × 2 — Φ14

1. No. 3 cable is crimped with No.4 OT terminal (M8) on the engineering site. The grounding end in the equipment
room is determined through an engineering survey. In general, a No.4 terminal (M8) and No. 5 tube are used.

For the cable connections from the PDU to the AC/DC converter, refer to Table 4-11.
Table 4-11 Cable Wiring From PDU to AC/DC Converter

No. Cable PDU (Output) AC/DC Converter Quantity Length (m) Description
(Input)

1 PWR-G0507- Brown core: Brown core: 1 Subject to Cable between

003 AC power AC-to-DC power the configu- the AC power
distribution box supply left L input ration distribution
L OUT 1-1 Blue core: AC-to-DC box and the
Blue core: power supply left N AC-to-DC
AC power input power supply
distribution box Yellow-green core: conversion
N OUT 1-1 AC-to-DC power module
Yellow-green supply left PE input
core: AC power
distribution box
PE OUT 1

2 PWR-G0507- Brown core: Brown core: 1 Subject to Cable between

003 AC power AC-to-DC power the configu- the AC power
distribution box supply right L input ration distribution
L OUT 2-1 Blue core: AC-to-DC box and the
Blue core: power supply right N AC-to-DC
AC power input power supply
distribution box Yellow-green core: conversion
N OUT 2-1 AC-to-DC power module
Yellow-green supply right PE input
core: AC power

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No. Cable PDU (Output) AC/DC Converter Quantity Length (m) Description
(Input)

distribution box
PE OUT 5

3 PWR-72017- AC power Lower-right 1 Subject to Grounding cable

067 distribution box grounding point of the configu- of the AC-to-DC
PE OUT 8 the AC-to-DC power ration power supply
supply conversion conversion
module module

2. Connect power cables to the input and output terminals of the AC/DC converter.
a. Loosen the five captive screws on the rear panel of the AC/DC converter.
b. Remove the rear panel. For an external view of the terminals, see Figure 4-30.

Figure 4-30 AC/DC Converter Terminals

1. Channel A input 4. Channel B input 8. Channel A -48V

terminals terminals output RTN
2. Channel A -48V 5. Protective terminals
output negative earthing terminals
terminals 6. PE terminals
3. Channel B -48V 7. Channel B -48V
output negative output RTN
terminals terminals

For the cable connections at the input and output terminals of the AC/DC converter,
see Figure 4-31.

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Figure 4-31 Cable Wiring of the AC/DC Converter

1. Cable N at the 3. Cable PE at the 5. -48 V DC power

input terminal input terminal cable
of the AC/DC of the AC/DC 6. -48 V RTN DC
converter converter power cable
2. Cable N at the 4. Grounding cable 7. Protective
input terminal of the AC/DC grounding cable
of the AC/DC converter
converter

The cable connections from the AC/DC converter to the DC power supply modules
vary with different certifications. For details, refer to Table 4-12, Table 4-13, Table
4-14, and Table 4-15.

Table 4-12 Cable Wiring From AC/DC Converter to DC Power Supply Modules (VDE)

No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S

1 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT -48 the configu-
supply unit A-1 V A-1 ration
(-48V)

2 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT -48 the configu- cable
supply unit A-1 V RTN A-1 ration
(-48 V RTN)

3 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT -48 the configu-
supply unit A-2 V A-2 ration
(-48 V)

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No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S

4 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT -48 the configu- cable
supply unit A-2 V RTN A-2 ration
(-48 V RTN)

5 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT -48 the configu-
supply unit B-1 V B-1 ration
(-48 V)

6 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT -48 the configu- cable
supply unit B-1 V RTN B-1 ration
(-48 V RTN)

7 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT -48 the configu-
supply unit B-2 V B-2 ration
(-48 V)

8 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT -48 the configu- cable
supply unit B-2 V RTN B-2 ration
(-48 V RTN)

9 PE-20982-005 M6000-8S AC-to-DC power 1 Subject to M6000-8S

grounding point supply: OUTPUT PE the configu- grounding cable
6 ration

1. VDE = Prufstelle Testing and Certification Institute

Table 4-13 Cable Wiring From AC/DC Converter to DC Power Supply Modules (VDE Certificated for
British Market)

No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S

1 PWR-G0507-002 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit A-1 -48 V A-1 ration
(-48 V)

2 PWR-20982-011 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit A-1 -48 V RTN A-1 ration
(-48 V RTN)

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No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S

3 PWR-G0507-002 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit A-2 -48 V A-2 ration
(-48 V)

4 PWR-20982-011 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit A-2 -48 V RTN A-2 ration
(-48 V RTN)

5 PWR-G0507-002 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit B-1 -48 V B-1 ration
(-48 V)

6 PWR-20982-011 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit B-1 -48 V RTN B-1 ration
(-48 V RTN)

7 PWR-G0507-002 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit B-2 -48 V B-2 ration
(-48 V)

8 PWR-20982-011 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit B-2 -48 V RTN B-2 ration
(-48 V RTN)

9 PE-20982-005 M6000-8S AC-to-DC power 1 Subject to M6000-8S

grounding point supply: OUTPUT PE the configu- grounding cable
6 ration

Table 4-14 Cable Wiring From AC/DC Converter to DC Power Supply Modules (CCC)

No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S

1 PWR-20982-004 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit A-1 -48 V A-1 ration
(-48 V)

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No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S

2 PWR-20982-009 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit A-1 -48 V RTN A-1 ration
(-48 V RTN)

3 PWR-20982-004 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit A-2 -48 V A-2 ration
(-48 V)

4 PWR-20982-009 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit A-2 -48 V RTN A-2 ration
(-48 V RTN)

5 PWR-20982-004 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit B-1 -48 V B-1 ration
(-48 V)

6 PWR-20982-009 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit B-1 -48 V RTN B-1 ration
(-48 V RTN)

7 PWR-20982-004 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit B-2 -48 V B-2 ration
(-48 V)

8 PWR-20982-009 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit B-2 -48 V RTN B-2 ration
(-48 V RTN)

9 PE-20982-003 M6000-8S AC-to-DC power 1 Subject to M6000-8S

grounding point supply: OUTPUT PE the configu- grounding cable
6 ration

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Table 4-15 Cable Wiring From AC/DC Converter to DC Power Supply Modules (UL)

No. Cable DC Power AC/DC Converter Quan- Length (m) Description

Supply Module (Input) tity
of M6000-8S
1 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable
subrack: power supply: OUTPUT the configu-
supply unit A-1 -48 V A-1 ration
(-48 V)

2 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit A-1 -48 V RTN A-1 ration
(-48 V RTN)

3 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit A-2 -48 V A-2 ration
(-48 V)

4 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit A-2 -48 V RTN A-2 ration
(-48 V RTN)

5 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit B-1 -48 V B-1 ration
(-48 V)

6 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit B-1 -48 V RTN B-1 ration
(-48 V RTN)

7 PWR-20982-001 M6000-8S AC-to-DC power 1 Subject to -48 V power cable

subrack: power supply: OUTPUT the configu-
supply unit B-2 -48 V B-2 ration
(-48 V)

8 PWR-20982-010 M6000-8S AC-to-DC power 1 Subject to -48 V RTN power

subrack: power supply: OUTPUT the configu- cable
supply unit B-2 -48 V RTN B-2 ration
(-48 V RTN)

9 PE-20982-004 M6000-8S AC-to-DC power 1 Subject to M6000-8S

grounding point supply: OUTPUT PE the configu- grounding cable
6 ration

3. Connect the power cables to the input terminals of the DC power supply module of the
M6000-8S chassis, see Figure 4-32.

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4. Use straps to bind the AC power cable at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cable on the cabinet cable tray and the wiring ladder in
the equipment room.
5. Paste labels at about 0.79 in. (20 mm) to both ends of the AC power cable.
– End of Steps –

Result
For the overview of installed M6000-8S AC power cables, see Figure 4-32.

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Figure 4-32 M6000-8S AC Power Cable Wiring

1. AC power distribution 3. AC power distribution 5. Grounding cable for the

box input (brown, blue, box output (brown, blue, chassis (yellow-green)
yellow-green) yellow-green) 6. DC power cables (blue and
2. Grounding cable for the 4. Grounding cable for the black)
AC power distribution box AC power supply module
(yellow-green) (yellow-green)

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 Chapter 5
ZXR10 M6000-5S Installation
Table of Contents
Installing the Chassis into the Cabinet ........................................................................5-1
Installing a Protective Grounding Cable for the Chassis .............................................5-5
Installing Power Supply Modules ................................................................................5-7
Installing the Fan Module .........................................................................................5-10
Installing the Air Filter ...............................................................................................5-12
Installing the Board...................................................................................................5-13
Installing the Cable Tray ...........................................................................................5-19
Installing the Power Cable........................................................................................5-22

5.1 Installing the Chassis into the Cabinet

This procedure describes how to install the ZXR10 M6000-5S chassis into the cabinet.

Prerequisite
l The chassis of the ZXR10 M6000-5S is unpacked and is in good condition.
l Three or four installation engineers are at the installation site. Tools such as
screwdriver, floating nuts, marking pen, antistatic gloves, and protective gloves are
available.

Steps
1. In accordance with the engineering design documents, determine the installation
position of the chassis in the cabinet.
In general, for a standard cabinet, 1U equals the height of three installation holes, see
Figure 5-1. The chassis should be at least 1U (1U = 44.45 mm) above the cabinet
bottom.

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Figure 5-1 Standard Cabinet

2. In accordance with the position of the chassis, install mounting brackets.

For how to install a mounting bracket, see Figure 5-2.

Figure 5-2 Installing a Mounting Bracket

3. Install mounting flanges on both sides of the chassis.

4. In accordance with the installation hole positions on the flanges, determine the floating
nut installation positions on the cabinet, and mark them with the marker pen.
5. Install floating nuts.

For an overview of the installed floating nut, see Figure 5-3.

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Figure 5-3 Floating Nut Installed

6. Install the chassis into the cabinet.

The chassis is heavy. At least three engineers are required to install the chassis.
Wear antistatic gloves and grasp the handles on the back and sides of the chassis to
carefully lift the chassis onto the mounting brackets, see Figure 5-4.

Caution!

Use specified handles only. Do not attempt to lift the chassis with other handles of the
chassis.
Engineers should lift up or put down the chassis at the same time to balance the weight.

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Figure 5-4 Installing the M6000-5S Chassis into the Cabinet

7. Fasten the mounting flange and cabinet with screws.

8. Ensure that all nuts are tightened. For an overview of the installed chassis, see Figure
5-5.

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Figure 5-5 M6000-5S Chassis Installed In the Cabinet

– End of Steps –

5.2 Installing a Protective Grounding Cable for the

Chassis
This procedure describes how to install a protective grounding cable for the M6000-5S
chassis.

Prerequisite
l The protective grounding cable of the device cabinet to the power distribution cabinet
is installed.
l Antistatic gloves, cross screwdriver, and screw and bolt assemblies are available.

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Context
The protective grounding cables for the chassis is a yellow-green 10 mm2 cable. The
aperture of both terminals of the cable is 0.32 in. (8 mm).
For the overview of a protective grounding cable, see Figure 5-6. For how to prepare a
protective grounding cable, refer to Appendix B Preparing Power Cables and Protective
Grounding Cables.

Figure 5-6 M6000-5S Grounding Cable

Steps
1. Wear antistatic gloves.
2. Use the cross screwdriver to remove the screw and bolt assembly at the grounding
point of the chassis.
3. Connect one end of the protective grounding cable to the grounding rod of the chassis,
and the other end to the grounding rod inside the cabinet, and use a screw and bolt
assembly to fasten the cable.

For an overview of the protective grounding cable connected to the M6000-5S chassis,
see Figure 5-7.

Figure 5-7 Protective Grounding Cable Connected to the M6000-5S Chassis

– End of Steps –

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5.3 Installing Power Supply Modules

The ZXR10 M6000-5S chassis supports both DC and AC power supplies. This section
describes how to install a DC power supply module and an AC power supply module.

5.3.1 Installing a DC Power Supply Module

This procedure describes how to install an M6000-5S DC power supply module into the
chassis.

Prerequisite
l The DC power supply module is unpacked and is in good condition.
l The cabinet and all devices are properly grounded to avoid electrostatic damage.

Steps
1. Wear antistatic gloves.
2. Push a DC power supply module horizontally into the slot, secure the screws to fix the
DC power supply module in the chassis, see Figure 5-8.

Figure 5-8 Installing a DC Power Supply Module into the M6000-5S Chassis

3. Insert a blank panel into a vacancy of power supply module slot, and then secure the
screws to fix the black panel to the chassis, see Figure 5-9.

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Figure 5-9 Installing a Blank Panel into the M6000-5S Chassis

For the chassis after a blank panel of power supply module is installed, see Figure
5-10.

Figure 5-10 Chassis With Blank Panel Installed

– End of Steps –

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5.3.2 Installing an AC Power Supply Module

This procedure describes how to install an M6000-5S AC power supply module into the
chassis.

Prerequisite
l The AC power supply module is unpacked and is in good condition.
l The cabinet and all devices are properly grounded to avoid electrostatic damage.

Steps
1. Wear antistatic gloves.

2. Insert the power supply module halfway into the power slot vertically, see Figure 5-11.

Figure 5-11 Installing the M6000-5S AC Power Supply Module

3. Push the module until the front cover is flush with the front of the chassis.

4. Tighten the captive screws to fasten the power supply module, see Figure 5-12.

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Figure 5-12 M6000-5S AC Power Supply Module Installed

– End of Steps –

5.4 Installing the Fan Module

This procedure describes how to install a fan module into the M6000-5S chassis.

Prerequisite
The fan module is unpacked and is in good condition.

Steps
1. Remove the cover in the slot for the fan module.

2. Insert the fan module into the slot horizontally, see Figure 5-13.

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Figure 5-13 Installing the M6000-5S Fan Module

3. Grasp the handle of the fan module and push the module until the front cover is flush
with the front of the chassis. Tighten the captive screws to fasten the fan module, see
Figure 5-14.

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Figure 5-14 M6000-5S Fan Module Installed

– End of Steps –

5.5 Installing the Air Filter

This procedure describes how to install an air filter into the M6000-5S chassis.

Prerequisite
The air filter is unpacked and is in good condition.

Steps
1. Slide the air filter into the half position of the air filter slot, see Figure 5-15.

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Figure 5-15 Installing the M6000-5S Air Filter

2. Hold the plastic board of the air filter and push the air filter until its connectors connect
to the chassis, see Figure 5-16.

Figure 5-16 M6000-5S Air Filter Installed

– End of Steps –

5.6 Installing the Board

5.6.1 Installing a Board

This procedure describes how to install a board into the M6000-5S chassis.

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Caution!
A matching blank filler panel must be installed in a slot where no board is installed. If a
board cannot be installed back to a slot within eight hours, a blank filler panel must be
installed. If not, heat dissipation is affected, noises are increased, and the device may not
operate properly.

Prerequisite
l An antistatic wrist strap (or a pair of antistatic gloves) is available, and its grounding
end is inserted into the ESD jack of the chassis.
l The M6000-5S board is unpacked and in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves).
2. Slowly insert the board horizontally into the slot along the guide rails, see Figure 5-17.

Figure 5-17 Installing the M6000-5S Board

3. Grasp the extractors of the board and gently insert it into the chassis, see Figure 5-17.
Keep the extractors completely open until the board is properly installed.
4. Press the extractors inward and tighten the captive screws to fasten the board. The
board pins are properly connected to the back side of the chassis. For an overview of
the installed board, see Figure 5-18.

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Figure 5-18 M6000-5S Board Installed

– End of Steps –

5.6.2 Installing a Mother-Daughter Card

This procedure describes how to install a mother-daughter card into the M6000-5S chassis.

Prerequisite
l An antistatic wrist strap (or a pair of antistatic gloves) is available, and its grounding
end is inserted into the ESD jack of the chassis.
l The M6000-5S mother-daughter card is unpacked and in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves).
2. Slowly insert the mother card horizontally into the slot along the guide rails, see Figure
5-19.

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Figure 5-19 Installing the M6000-5S Mother Card into the Board

3. Grasp the extractors of the mother card and gently insert it into the chassis, see Figure
5-19. Keep the extractors completely open until the mother card is properly installed.
4. Press the extractors inward and tighten the captive screws to fasten the board. The
board pins are properly connected to the back side of the chassis. For an overview of
the installed mother card, see Figure 5-20.

Figure 5-20 M6000-5S Mother Card Installed In the Board

5. Slowly insert the daughter card horizontally into the slot along the guide rails of the
mother card, see Figure 5-21.

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Figure 5-21 Installing the M6000-5S Daughter Card into the Mother Card

6. Hold the upper and lower side of the daughter card and gently insert it into the chassis.
7. Tighten the captive screws to fasten the daughter card. The card pins are properly
connected to the mother card.
8. Push a blank panel into a slot without mother-card installed, see Figure 5-22. Align the
blank panel with the chassis frame, and then secure the screws on the blank panel.

Figure 5-22 Installing a Blank Panel of the M6000-5S Chassis

For the chassis after a blank panel is installed, see Figure 5-23.

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Figure 5-23 Chassis With a Blank Panel Installed

9. Push a blank panel into a slot without sub-car installed, see Figure 5-24. Align the
blank panel with the chassis frame, and then secure the screws on the blank panel.

Figure 5-24 Installing a Blank Panel of the M6000-5S Chassis

For the chassis after a blank panel is installed, see Figure 5-25.

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Figure 5-25 Chassis With a Blank Panle Installed

– End of Steps –

5.7 Installing the Cable Tray

This procedure describes how to install a cable tray onto the M6000-5S chassis.

Prerequisite
l The M6000-5S cable tray is unpacked and is in good condition.
l A 0.2 in. × 5.91 in. (5 mm x 150 mm) or 0.24 in. × 5.91 in. (6 mm x 150 mm)
screwdriver and screws delivered with the cable tray are available.

Context
The cable tray is the external component for routing network cables and optical fibers. For
the structure of the M6000-5S cable tray, see Figure 5-26.

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Figure 5-26 M6000-5S Cable Tray

The M6000-5S cable tray is installed vertically at both sides of the chassis.

Because the AC chassis and the DC chassis of the M6000-5S differ in height, the cable
tray for the AC chassis is 1U higher than that for the DC chassis.

Steps
1. Assemble the cable tray, see Figure 5-27.

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Figure 5-27 Installing the M6000-5S Cable Tray (1)

2. Tighten the screws. For an overview of the assembled cable tray, see Figure 5-28.

Figure 5-28 Installing the M6000-5S Cable Tray (2)

3. Position the cable tray at the proper location. The screw holes should be aligned.

4. Mount the screws (four in total), see Figure 5-29.

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Figure 5-29 Installing the M6000-5S Cable Tray (3)

5. Tighten the screws. For an overview of the installed cable tray, see Figure 5-30.

Figure 5-30 M6000-5S Cable Tray Installed

– End of Steps –

5.8 Installing the Power Cable

The ZXR10 M6000-18S supports DC power supply and AC power supply.

DC power supply
l If the cabinet provides a DC power distribution box:

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Connect the power cable from the power distribution box to the DC power unit in the
cabinet, and then connect the power cable from the DC power unit to the input terminal
of the DC power supply module. In case of either single-channel or dual-channel
power supply, the ZXR10 M6000-S always obtains power supply from the DC power
distribution box.
To install DC power cables for the ZXR10 M6000-S, the DC power distribution box, if
not provided by ZTE, must satisfy the following basic requirements:
à The discharge current capabilities of the power distribution box must satisfy the
requirements of ZXR10 M6000-S, including that the power of circuit breakers is
derated to satisfy the designed power consumption requirement.
à The protective grounding cables of the DC power distribution box and ZXR10
M6000-S must be connected to a common ground properly.
If a ZTE DC power distribution box is used, it is recommended that the fusing current
in each input channel of the PDU of the DC power distribution box is not less than 100
A.
l If the cabinet does not provide a DC power distribution box:

Connect the power cable from the input terminal of the ZXR10 M6000-S DC power
supply module directly to the power distribution box in the equipment room.

AC power supply
l If the cabinet provides an AC power distribution box:
It is recommended to use the AC power distribution box provided by ZTE.
For AC power supply, the AC power distribution box, if not provided by ZTE, must
satisfy the following basic requirements:
à The protective grounding cables of the AC power distribution box and the ZXR10
M6000-S must be connected to a common ground properly.

à The AC power distribution box has an AC arrester.

à Discharge current capabilities such as air circuit can satisfy the requirements of
ZXR10 M6000-S.
l If the cabinet does not provide an AC power distribution box:

It is not recommended.

5.8.1 Installing a DC Power Cable

This procedure describes how to install a ZXR10 M6000-5S chassis DC power cable.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l A DC power cable is available.

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l The cables between the DC power distribution box and the power distribution cabinet
in the equipment room are disconnected. The power supply module switch on the
bottom of the chassis is in the OFF position.

Context
The DC power cable is connected from the power distribution cabinet in the equipment
room to the input terminal of the PDU, and then connected from the output terminal of the
PDU to a DC power supply module of the ZXR10 M6000-5S chassis.
The PDU supports a maximum of dual 5 inputs and dual 8 outputs.

Steps
1. Use a marker pen to temporarily mark both ends of the DC power cable.
2. Connect the DC power cables from the input terminals to the output terminals of the
PDU, see Figure 5-31.

Figure 5-31 Power Cable Connections in the DC Power Box

1. Cabinet grounding 5. -48 V RTN DC a DC power supply

cable output PDU (black) module
2. PDU grounding cable connected to a DC
3. PDU -48 V RTN DC power supply module
input (black) 6. -48 V DC output PDU
4. PDU -48 V DC input (blue) connected to
(blue)

Specifications of power cables connecting the power distribution cabinet in the

equipment room to the input terminals of the PDU are determined according to
engineering survey results. At present, the PDU supports 25 mm2, 35 mm2, 50 mm2,
and 70 mm2 power cables.

For connections of 25 mm2 power cables from the power distribution cabinet in the
equipment room to the PDU, refer to Table 5-1, Table 5-2 and Table 5-3 for different
certification standards and requirements.

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Table 5-1 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: PDU -48 V input 2 Cabinet -48 V power cable,
the power distribution 25 mm2 blue fire-resistant
cabinet in the cable
equipment room

2 Black: -48 V RTN Black: PDU -48 V 2 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 black
distribution cabinet in fire-resistant cable
the equipment room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
fire-resistant cable

4 - - 4 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.05 m Heat shrink tube, Φ14

×2

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

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Table 5-2 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: PDU -48 V input 2 Cabinet -48 V power cable,
the power distribution 25 mm2 blue multi-strand
cabinet in the cable
equipment room

2 Black: -48 V RTN Black: PDU -48 V 2 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 black
distribution cabinet in multi-strand cable
the equipment room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
multi-strand cable

4 - - 4 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.05 m Heat shrink tube, Φ14

×2

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

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Table 5-3 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Gray: -48 V output of Gray: PDU -48 V input 2 Cabinet -48 V power cable, 25
the power distribution mm2 gray single-core cable
cabinet in the
equipment room

2 Light blue: -48 V RTN Light blue: PDU-48 V 2 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 light blue
distribution cabinet in single-core cable
the equipment room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
single-core cable

4 - - 4 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.05 m Grey fire-resistant heat shrink

×2 tube, Φ14

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For connections of 35 mm2 power cables from the power distribution cabinet in the
equipment room to the PDU, refer to Table 5-4, Table 5-5, and Table 5-6 for different
certification standards and requirements.

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Table 5-4 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 blue
cabinet in the single-strand fire-resistant
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 35 mm2 black
distribution cabinet in single-strand fire-resistant
the equipment room cable

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green fire-resistant
cable

4 - - 5 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

6 - - 0.05 m Heat shrink tube, Φ14

×2

7 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 5-5 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 blue
cabinet in the multi-strand conducting
equipment room cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 35 mm2 black
distribution cabinet in conducting cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green multi-strand
conducting cable

4 - - 5 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

6 - - 0.05 m Heat shrink tube, Φ14

×2

7 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 5-6 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Grey: -48 V output of Grey: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 grey
cabinet in the single-strand power cable
equipment room

2 Light blue: -48 V RTN Light blue: -48 V RTN 2 -48 V RTN power cable of the
output of the power input of the PDU cabinet, 35 mm2 light-blue
distribution cabinet in single-strand power cable
the equipment room

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green single-strand
power cable

4 - - 5 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.03 m Blue fire-resistant heat shrink

×2 tube, Φ14

6 - - 0.03 m Grey fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.03 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For wiring of 50 mm2 power cables from the power distribution cabinet in the equipment
room to the PDU, refer to Table 5-7.

Table 5-7 Wiring of 50 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 50 mm2 blue
cabinet in the single-strand flexible cable
equipment room

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 50 mm2 black
distribution cabinet in single-strand flexible cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 70 mm2
yellow-green single-strand
fire-resistant cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

4 - - 5 Copper tube terminal, M8

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ20

6 - - 0.05 m Heat shrink tube, Φ20

×2

7 - - 0.05 m Yellow-green fire-resistant

×1 heat shrink tube, Φ20

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For wiring of 70 mm2 power cables from the power distribution cabinet in the equipment
room to the PDU, refer to Table 5-8.

Table 5-8 Wiring of 70 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 70 mm2 blue
cabinet in the single-strand fire-resistant
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 70 mm2 black
distribution cabinet in single-strand fire-resistant
the equipment room cable

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 70 mm2
yellow-green single-strand
fire-resistant cable

4 - - 5 Copper tube terminal, M8

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ20

6 - - 0.05 m Heat shrink tube, Φ20

×2

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

7 - - 0.05 m Yellow-green fire-resistant

×1 heat shrink tube, Φ20

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For the power cable connections from the output terminals the PDU to a DC power
supply module of the ZXR10 M6000-5S chassis, refer to Table 5-9.

Table 5-9 Wiring of Power Cables from PDU to Power Supply Module

PDU (Output) DC Power Supply Quantity Length (m) Description

Module

NEG A-1 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN A-1 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

NEG B-1 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN B-1 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

3. Install the grounding cable of the PDU. Connect one end of the protective grounding
cable to the grounding rod of the PDU (there are two grounding rods on interior sides
of the PDU, and you only need to connect to one of them), and connect the other end
to the grounding point inside the cabinet (at top of the cabinet).

4. Check the input terminals with a multimeter to verify that there is no short circuit
between the -48 V and -48 V RTN terminals and between the -48 V and PGND
terminals.
5. Unplug the DC power supply module from the chassis.

6. Connect the power cables to the input terminal of a DC power supply module.
For the connections, refer to Figure 5-32.

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Figure 5-32 Wiring of Power Cables at the Ends on a DC Power Supply Module

1. Cabinet grounding 4. PDU -48 V DC input 6. -48 V DC power supply

cable (blue) module cable (blue)
2. PDU grounding cable 5. -48 V RTN DC power
3. PDU -48 V RTN DC supply module cable
input (black) (black)

7. Plug the DC power supply module into the chassis, and fasten the protective cover on
the wiring terminal of the DC power supply module.

8. Use straps to bind the DC power cable at intervals of 100 mm to 150 mm to fasten the
power cable on the cabinet cable tray and the wiring ladder in the equipment room.
9. Paste labels at about 0.79 in. (20 mm) to both ends of the DC power cable.

– End of Steps –

5.8.2 Installing an AC Power Cable

This procedure describes how to install a ZXR10 M6000-5S chassis AC power cable.

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Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l An AC power cable is available.
l The cables between the AC power distribution box and the AC power distribution
cabinet in the equipment room are disconnected. The power supply module switch
on the bottom of the chassis is in the OFF position.

Context
If AC power supply is used in the equipment room, a dual-9 AC PDU should be used for
power supply (recommended). Power cables are connected from the power distribution
cabinet in the equipment room to the PDU and then to the AC power supply modules of
the M6000-5S chassis.

Steps
1. Connect the power cables at the input and output terminals of the AC PDU.

For the power cable connections at the input and output terminals of the PDU, see
Figure 5-33.

Figure 5-33 Cable Connections for the PDU

1. AC power cable at the 3. AC power cable at the 5. Grounding cable of the

input terminal of the input terminal of the chassis (yellow-green)
PDU (yellow-green) PDU (brown) 6. Grounding cable of the
2. AC power cable at the 4. AC power cable to PDU
input terminal of the an AC power supply
PDU (blue) module

For the cable connections from the power distribution cabinet to the PDU, refer to Table
5-10.

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Table 5-10 Cable Wiring From Power Distribution Cabinet to PDU

No. Cable PDU (Input) Power Dis- Quantity Length Description

tribution (m)
Cabinet in
the Equip-
ment Room

1 Black fire- Brown core: AC power Output of 1 Subject to On the power

resistant 3-core distribution box L IN1 the power the config- distribution
software cable Blue core: AC power distribution uration box side, six
distribution box N IN1 cabinet pre-insulated
Yellow-green core: AC in the tube terminals
power distribution box PE IN equipment must be
room crimped on
site. On the
2 Black fire- Brown core: AC power Output of 1 Subject to
user power
resistant 3-core distribution box L IN2 the power the config-
supply side,
software cable Blue core: AC power distribution uration
connectors are
distribution box N IN2 cabinet
determined by
Yellow-green core: AC in the
engineering
power distribution box PE IN equipment
survey.
room

3 H07Z-K35 Protective ground on top of Protective 1 Subject to Protective

yellow-green the cabinet ground of the config- grounding
single-core cable the power uration cable of
distribution the cabinet,
cabinet or yellow-green
the copper
ground
bar in the
equipment
room

4 Copper lug — — 2 — The aperture

is 0.32 in.
(8 mm), and
the applicable
cable diameter
is in the range
of 26.66 - 42.42
mm2

5 Heat shrink tube — — 0.04 m × 2 — Φ14

1. Cable No.3 is crimped with OT terminal No.4 (M8) on the engineering site. The grounding end in the equipment
room is determined through an engineering survey. In general, a No.4 (M8) terminal and tube No.5 are used.

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For the cable connections from the PDU to the AC power supply modules in the
M6000-5S chassis, refer to Table 5-11.
Table 5-11 Cable Wiring From PDU to AC Power Supply Modules of M6000-5S

AC Power Supply PDU (Output) Quantity Length (m) Description

Module of M6000-5S

C19 female plug: Brown core: connected to the L 2 Subject to the AC power cable
connected to the output of the power distribution box configuration
device's AC power Blue core: connected to the N
supply module output of the power distribution box
Yellow-green core: connected to the
PE output of the power distribution
box

2. Connect the power cable to the input terminal of an AC power supply module.
a. Use a marker pen to temporarily mark both ends of the AC power cable.
b. Connect the AC power cables to the sockets on the AC power supply module, and
then close the release latch, see Figure 5-34.

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Figure 5-34 Cable Wiring on the Terminals of the AC Power Supply Modules
of M6000-5S

1. AC power 3. AC power 5. Cabinet groundin

distribution distribution box g cable
box input input (brown) 6. Grounding cable
(yellow-green) 4. AC power cable of the AC power
2. AC power (connected to the distribution box
distribution box AC power supply
input (blue) module)

3. Use straps to bind the AC power cable at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cable on the cabinet cable tray and the wiring ladder in
the equipment room.
4. Paste labels at about 0.79 in. (20 mm) to both ends of the AC power cable.

– End of Steps –

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 Chapter 6
ZXR10 M6000-3S Installation
Table of Contents
Installing the Chassis into the Cabinet ........................................................................6-1
Installing a Protective Grounding Cable for the Chassis .............................................6-4
Installing Power Supply Modules ................................................................................6-5
Installing the Fan Module ...........................................................................................6-8
Installing the Air Filter ...............................................................................................6-10
Installing the Board...................................................................................................6-10
Installing the Cable Tray ...........................................................................................6-14
Installing the Power Cable........................................................................................6-17

6.1 Installing the Chassis into the Cabinet

This procedure describes how to install the ZXR10 M6000-3S chassis into the cabinet.

Prerequisite
l The chassis of the M6000-3S is unpacked and is in good condition.
l Three or four installation engineers are at the installation site. Tools such as
screwdriver, floating nuts, marking pen, antistatic gloves, and protective gloves are
available.

Steps
1. In accordance with the engineering documents, determine the installation position of
the chassis in the cabinet.
In general, for a standard cabinet, 1U equals the height of three installation holes, see
Figure 6-1. The chassis should be at least 1U (1U = 44.45 mm) above the cabinet
bottom.

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Figure 6-1 Standard Cabinet

2. In accordance with the position of the chassis, install mounting brackets.

For how to install a mounting bracket, see Figure 6-2.

Figure 6-2 Installing a Mounting Bracket

3. Install mounting flanges on both sides of the chassis.

4. In accordance with the installation hole positions on the flanges, determine the floating
nut installation positions on the cabinet, and mark them with the marker pen.
5. Install floating nuts.

For an overview of the installed floating nut, see Figure 6-3.

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Figure 6-3 Floating Nut Installed

6. Install the chassis into the cabinet.

The chassis is heavy. At least two engineers are required to install the chassis. Wear
antistatic gloves and grasp the handles on the back and sides of the chassis to carefully
lift the chassis onto the mounting brackets, see Figure 6-4.

Note:
Use specified handles only. Do not attempt to lift the chassis with other handles of the
chassis.
Engineers should lift up or put down the chassis at the same time to balance the weight.

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Figure 6-4 Installing the M6000-3S Chassis into the Cabinet

7. Fasten the mounting flanges to the cabinet with screws.

8. Ensure that all nuts are tightened.
– End of Steps –

6.2 Installing a Protective Grounding Cable for the

Chassis
This procedure describes how to install a protective grounding cable for the M6000-3S
chassis.

Prerequisite
l The protective grounding cable of the cabinet to the power distribution cabinet is
installed.
l Antistatic gloves, cross screwdriver, and screw and bolt assemblies are available.

Context
The protective grounding cable is a yellow-green 6 mm2 cable. The aperture of both
terminals of the cable is 0.32 in. (8 mm).

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For the overview of a protective grounding cable, see Figure 6-5. To prepare a protective
grounding cable on site, refer to Appendix B Preparing Power Cables and Protective
Grounding Cables.

Figure 6-5 M6000-3S Grounding Cable

Steps
1. Wear antistatic gloves.
2. Use the cross screwdriver to remove the screw and bolt assembly at the grounding
point of the chassis.
3. Connect one end of the protective grounding cable to the grounding rod of the chassis,
and the other end to the grounding rod inside the cabinet, and use a screw and bolt
assembly to fasten the cable.
For an overview of the protective grounding cable connected to the M6000-3S chassis,
see Figure 6-6.

Figure 6-6 M6000-3S Chassis Protective Grounding Cable Installed

– End of Steps –

6.3 Installing Power Supply Modules

The ZXR10 M6000-3S chassis supports both DC and AC power supplies. This section
describes how to install a DC power supply module and an AC power supply module.

6.3.1 Installing a DC Power Supply Module

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This procedure describes how to install a DC power supply module into the M6000-3S
chassis.

Prerequisite
l The DC power supply module is unpacked and is in good condition.
l The cabinet and all devices are properly grounded to avoid electrostatic damage.

Steps
1. Wear antistatic gloves.
2. Insert the power supply module halfway into the power slot vertically, see Figure 6-7.

Figure 6-7 Installing the M6000-3S DC Power Supply Module

3. Push the module until the front cover is flush with the front of the chassis.

4. Tighten the captive screws to fasten the power supply module, see Figure 6-8.

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Figure 6-8 M6000-3S DC Power Supply Module Installed

– End of Steps –

6.3.2 Installing an AC Power Supply Module

This procedure describes how to install an M6000-3S AC power supply module into the
chassis.

Prerequisite
l The AC power supply module is unpacked and is in good condition.
l The cabinet and all devices are properly grounded to avoid electrostatic damage.

Steps
1. Wear antistatic gloves.
2. Insert the power supply module halfway into the power slot vertically, see Figure 6-9.

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Figure 6-9 Installing the M6000-3S AC Power Supply Module

3. Push the module until the front cover is flush with the front of the chassis.
4. Tighten the captive screws to fasten the power supply module, see Figure 6-10.

Figure 6-10 M6000-3S AC Power Supply Module Installed

– End of Steps –

6.4 Installing the Fan Module

This procedure describes how to install a fan module into the M6000-3S chassis.

Prerequisite
The fan module is unpacked and is in good condition.

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Steps
1. Remove the cover in the slot for the fan module.
2. Insert the fan module into the slot horizontally, see Figure 6-11.

Figure 6-11 Installing the M6000-3S Fan Module

3. Grasp the handle of the fan module and push the module until the front cover is flush
with the front of the chassis. Tighten the captive screws to fasten the fan module, see
Figure 6-12.

Figure 6-12 M6000-3S Fan Module Installed

– End of Steps –

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6.5 Installing the Air Filter

This procedure describes how to install an air filter into the M6000-3S chassis.

Prerequisite
The air filter is unpacked and is in good condition.

Steps
1. Slide the air filter into the half position of the air filter slot, see Figure 6-13.

Figure 6-13 Installing the M6000-3S Air Filter

2. Hold the plastic board of the air filter and push the air filter until its connectors connect
to the chassis.
– End of Steps –

6.6 Installing the Board

6.6.1 Installing the Board

This procedure describes how to install a board into the M6000-3S chassis.

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Caution!
A matching blank filler panel must be installed in a slot where no board is installed. If a
board cannot be installed back to a slot within eight hours, a blank filler panel must be
installed. If not, heat dissipation is affected, noises are increased, and the device may not
operate properly.

Prerequisite
l An antistatic wrist strap (or a pair of antistatic gloves) is available, and its grounding
end is inserted into the ESD jack of the chassis.
l The M6000-3S board is unpacked and in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves).
2. Slowly insert the board horizontally into the slot along the guide rails, see Figure 6-14.

Figure 6-14 Installing the M6000-3S Board

3. Grasp the extractors of the board and gently insert it into the chassis, see Figure 6-14.
Keep the extractors completely open until the board is properly installed.
4. Press the extractors inward and tighten the captive screws to fasten the board. The
board pins are properly connected to the back side of the chassis. For an overview of
the installed board, see Figure 6-15.

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Figure 6-15 M6000-3S Board Installed

– End of Steps –

6.6.2 Installing a Mother-Daughter Card

This procedure describes how to install a mother-daughter card into the M6000-3S chassis.

Prerequisite
l An antistatic wrist strap (or a pair of antistatic gloves) is available, and its grounding
end is inserted into the ESD jack of the chassis.
l The M6000-3S mother-daughter card is unpacked and in good condition.

Steps
1. Wear an antistatic wrist strap (or antistatic gloves).
2. Slowly insert the mother card horizontally into the slot along the guide rails, see Figure
6-16.

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Figure 6-16 Installing the M6000-3S Mother Card into the Board

3. Grasp the extractors of the mother card and gently insert it into the chassis, see Figure
6-16. Keep the extractors completely open until the mother card is properly installed.
4. Press the extractors inward and tighten the captive screws to fasten the board. The
board pins are properly connected to the back side of the chassis. For an overview of
the installed mother card, see Figure 6-17.

Figure 6-17 M6000-3S Mother Card Installed In the Board

5. Slowly insert the daughter card horizontally into the slot along the guide rails of the
mother card, see Figure 6-18.

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Figure 6-18 Installing the M6000-3S Daughter Card into the Mother Card

6. Hold the upper and lower side of the daughter card and gently insert it into the chassis.
7. Tighten the captive screws to fasten the daughter card. The card pins are properly
connected to the mother card, see Figure 6-19.

Figure 6-19 M6000-3S Daughter Card Installed In the Mother Card

– End of Steps –

6.7 Installing the Cable Tray

This procedure describes how to install a cable tray onto the M6000-3S chassis.

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Prerequisite
l The M6000-3S cable tray is unpacked and is in good condition.
l A 0.2 in. × 5.91 in. (5 mm x 150 mm) or 0.24 in. × 5.91 in. (6 mm x 150 mm)
screwdriver and screws delivered with the cable tray are available.

Context
The cable tray is the external component for routing network cables and optical fibers. For
the structure of the M6000-3S cable tray, see Figure 6-20.

Figure 6-20 M6000-3S Cable Tray

The M6000-3S cable tray is installed vertically at both sides of the chassis.
Because the AC chassis and the DC chassis of the M6000-3S differ in height, the cable
tray for the AC chassis is 1U higher than that for the DC chassis.

Steps
1. Assemble the cable tray, see Figure 6-21.

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Figure 6-21 Installing the M6000-3S Cable Tray (1)

2. Tighten the screws. For an overview of the assembled cable tray, see Figure 6-22.

Figure 6-22 Installing the M6000-3S Cable Tray (2)

3. Position the cable tray at the proper location. The screw holes should be aligned.
4. Mount the screws (three in total), see Figure 6-23.

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Figure 6-23 Installing the M6000-3S Cable Tray (3)

5. Tighten the screws.

– End of Steps –

6.8 Installing the Power Cable

The ZXR10 M6000-18S supports DC power supply and AC power supply.

DC power supply
l If the cabinet provides a DC power distribution box:
Connect the power cable from the power distribution box to the DC power unit in the
cabinet, and then connect the power cable from the DC power unit to the input terminal
of the DC power supply module. In case of either single-channel or dual-channel
power supply, the ZXR10 M6000-S always obtains power supply from the DC power
distribution box.
To install DC power cables for the ZXR10 M6000-S, the DC power distribution box, if
not provided by ZTE, must satisfy the following basic requirements:
à The discharge current capabilities of the power distribution box must satisfy the
requirements of ZXR10 M6000-S, including that the power of circuit breakers is
derated to satisfy the designed power consumption requirement.
à The protective grounding cables of the DC power distribution box and ZXR10
M6000-S must be connected to a common ground properly.

If a ZTE DC power distribution box is used, it is recommended that the fusing current
in each input channel of the PDU of the DC power distribution box is not less than 100
A.

l If the cabinet does not provide a DC power distribution box:

Connect the power cable from the input terminal of the ZXR10 M6000-S DC power
supply module directly to the power distribution box in the equipment room.

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AC power supply
l If the cabinet provides an AC power distribution box:
It is recommended to use the AC power distribution box provided by ZTE.
For AC power supply, the AC power distribution box, if not provided by ZTE, must
satisfy the following basic requirements:
à The protective grounding cables of the AC power distribution box and the ZXR10
M6000-S must be connected to a common ground properly.
à The AC power distribution box has an AC arrester.
à Discharge current capabilities such as air circuit can satisfy the requirements of
ZXR10 M6000-S.
l If the cabinet does not provide an AC power distribution box:
It is not recommended.

6.8.1 Installing a DC Power Cable

This procedure describes how to install a DC power cable for the ZXR10 M6000-3S
chassis.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l A DC power cable is available.
l The cables between the DC power distribution box and the power distribution cabinet
in the equipment room are disconnected. The power supply module switch on the
bottom of the chassis is in the OFF position.

Context
The DC power cable is connected from the power distribution cabinet in the equipment
room to the input terminal of the PDU, and then connected from the output terminal of the
PDU to a DC power supply module of the ZXR10 M6000-3S chassis.
The PDU supports a maximum of dual 5 inputs and dual 8 outputs.

Steps
1. Use a marker pen to temporarily mark both ends of the DC power cable.
2. Connect the DC power cables from the input terminals to the output terminals of the
PDU, see Figure 6-24.

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Figure 6-24 Power Cable Connections in the DC Power Box

1. Cabinet grounding 5. -48 V RTN DC a DC power supply

cable output PDU (black) module
2. PDU grounding cable connected to a DC
3. PDU -48 V RTN DC power supply module
input (black) 6. -48 V DC output PDU
4. PDU -48 V DC input (blue) connected to
(blue)

Specifications of power cables connecting the power distribution cabinet in the

equipment room to the input terminals of the PDU are determined according to
engineering survey results. At present, the PDU supports 25 mm2, 35 mm2, 50 mm2,
and 70 mm2 power cables.
For connections of 25 mm2 power cables from the power distribution cabinet in the
equipment room to the PDU, refer to Table 6-1, Table 6-2 and Table 6-3 for different
certification standards and requirements.

Table 6-1 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: PDU -48 V input 2 Cabinet -48 V power cable,
the power distribution 25 mm2 blue fire-resistant
cabinet in the cable
equipment room

2 Black: -48 V RTN Black: PDU -48 V 2 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 black
distribution cabinet in fire-resistant cable
the equipment room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
fire-resistant cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

4 - - 4 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.05 m Heat shrink tube, Φ14

×2

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 6-2 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: PDU -48 V input 2 Cabinet -48 V power cable,
the power distribution 25 mm2 blue multi-strand
cabinet in the cable
equipment room

2 Black: -48 V RTN Black: PDU -48 V 2 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 black
distribution cabinet in multi-strand cable
the equipment room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
multi-strand cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

4 - - 4 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.05 m Heat shrink tube, Φ14

×2

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 6-3 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Gray: -48 V output of Gray: PDU -48 V input 2 Cabinet -48 V power cable, 25
the power distribution mm2 gray single-core cable
cabinet in the
equipment room

2 Light blue: -48 V RTN Light blue: PDU-48 V 2 Cabinet -48 V RTN power
output of the power RTN input cable, 25 mm2 light blue
distribution cabinet in single-core cable
the equipment room

3 Protective ground in Protective ground on 1 Cabinet protective grounding

the equipment room top of the cabinet cable, 35 mm2 yellow-green
single-core cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

4 - - 4 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 16.78–26.66
mm2

5 - - 1 Copper lug. The aperture

is 0.32 in. (8 mm), and the
applicable cable diameter is
in the range of 26.66–42.42
mm2

6 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.05 m Grey fire-resistant heat shrink

×2 tube, Φ14

8 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 6 and No. 7 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 5 terminal (M8), select No. 8 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For connections of 35 mm2 power cables from the power distribution cabinet in the
equipment room to the PDU, refer to Table 6-4, Table 6-5, and Table 6-6 for different
certification standards and requirements.

Table 6-4 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 blue
cabinet in the single-strand fire-resistant
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 35 mm2 black
distribution cabinet in single-strand fire-resistant
the equipment room cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green fire-resistant
cable

4 - - 5 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

6 - - 0.05 m Heat shrink tube, Φ14

×2

7 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 6-5 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 blue
cabinet in the multi-strand conducting
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 35 mm2 black
distribution cabinet in conducting cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green multi-strand
conducting cable

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

4 - - 5 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ14

6 - - 0.05 m Heat shrink tube, Φ14

×2

7 - - 0.05 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

Table 6-6 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Grey: -48 V output of Grey: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 35 mm2 grey
cabinet in the single-strand power cable
equipment room

2 Light blue: -48 V RTN Light blue: -48 V RTN 2 -48 V RTN power cable of the
output of the power input of the PDU cabinet, 35 mm2 light-blue
distribution cabinet in single-strand power cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 35 mm2
yellow-green single-strand
power cable

4 - - 5 Copper tube terminal, M8,

applicable cable diameter 35
mm2

5 - - 0.03 m Blue fire-resistant heat shrink

×2 tube, Φ14

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No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

6 - - 0.03 m Grey fire-resistant heat shrink

×2 tube, Φ14

7 - - 0.03 m Heat shrink tube, Φ14

×1

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For wiring of 50 mm2 power cables from the power distribution cabinet in the equipment
room to the PDU, refer to Table 6-7.

Table 6-7 Wiring of 50 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 50 mm2 blue
cabinet in the single-strand flexible cable
equipment room

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 50 mm2 black
distribution cabinet in single-strand flexible cable
the equipment room

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 70 mm2
yellow-green single-strand
fire-resistant cable

4 - - 5 Copper tube terminal, M8

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ20

6 - - 0.05 m Heat shrink tube, Φ20

×2

7 - - 0.05 m Yellow-green fire-resistant

×1 heat shrink tube, Φ20

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.

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• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For wiring of 70 mm2 power cables from the power distribution cabinet in the equipment
room to the PDU, refer to Table 6-8.

Table 6-8 Wiring of 70 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification)

No. Power Distribution PDU (Input) Quan- Description

Cabinet in the tity
Equipment Room

1 Blue: -48 V output of Blue: -48 V input of 2 -48 V power cable of the
the power distribution the PDU cabinet, 70 mm2 blue
cabinet in the single-strand fire-resistant
equipment room cable

2 Black: -48 V RTN Black: -48 V RTN 2 -48 V RTN power cable of
output of the power input of the PDU the cabinet, 70 mm2 black
distribution cabinet in single-strand fire-resistant
the equipment room cable

3 Protective ground in Protective ground on 1 Protective grounding cable

the equipment room top of the cabinet of the cabinet, 70 mm2
yellow-green single-strand
fire-resistant cable

4 - - 5 Copper tube terminal, M8

5 - - 0.05 m Blue fire-resistant heat shrink

×2 tube, Φ20

6 - - 0.05 m Heat shrink tube, Φ20

×2

7 - - 0.05 m Yellow-green fire-resistant

×1 heat shrink tube, Φ20

• Crimp No. 1 and No. 2 cables to No. 4 terminal (M8), select No. 5 and No. 6 heat shrink tubes
according to the cable color, and connect them to the PDU input terminals. The ends on the
power distribution cabinet in the equipment room are determined according to the site survey.
• Crimp No. 3 cable to No. 4 terminal (M8), select No. 7 heat shrink tube, and connect it to
the protective ground on top of the cabinet. The protective ground in the equipment room is
determined according to the site survey.

For the power cable connections from the output terminals the PDU to a DC power
supply module of the ZXR10 M6000-3S chassis, refer to Table 6-9.

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Table 6-9 Wiring of Power Cables from PDU to Power Supply Module

PDU (Output) DC Power Supply Quantity Length (m) Description

Module

NEG A-1 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN A-1 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

NEG B-1 -48 V 1 Subject to -48 V power cable,

the config- female connector
uration

RTN B-1 -48 V RTN 1 Subject to -48 V RTN power

the config- cable, female
uration connector

3. Install the grounding cable of the PDU. Connect one end of the protective grounding
cable to the grounding rod of the PDU (there are two grounding rods on interior sides
of the PDU, and you only need to connect to one of them), and connect the other end
to the grounding point inside the cabinet (at top of the cabinet).
4. Check the input terminals with a multimeter to verify that there is no short circuit
between the -48 V and -48 V RTN terminals and between the -48 V and PGND
terminals.
5. Unplug the DC power supply module from the chassis.
6. Connect the DC power cables to the input terminals of the DC supply modules of the
ZXR10 M6000-3S chassis.
For the connections, refer to Figure 6-25.

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Figure 6-25 Wiring of Power Cables at the Ends on a DC Power Supply Module

1. Cabinet grounding 4. PDU -48 V DC input 6. -48 V DC power supply

cable (blue) module cable (blue)
2. PDU grounding cable 5. -48 V RTN DC power
3. PDU -48 V RTN DC supply module cable
input (black) (black)

7. Plug the DC power supply module into the chassis, and fasten the protective cover on
the wiring terminal of the DC power supply module.
8. Use straps to bind the DC power cable at intervals of 100 mm to 150 mm to fasten the
power cable on the cabinet cable tray and the wiring ladder in the equipment room.
9. Paste labels at about 0.79 in. (20 mm) to both ends of the DC power cable.

– End of Steps –

6.8.2 Installing an AC Power Cable

This procedure describes how to install an AC power cable for the ZXR10 M6000-3S
chassis.

Prerequisite
l The chassis grounding cable is installed and contacts the ground properly.
l An AC power cable is available.

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l The cables between the AC power distribution box and the AC power distribution
cabinet in the equipment room are disconnected. The power supply module switch
on the bottom of the chassis is in the OFF position.

Context
If AC power supply is used in the equipment room, a dual-9 AC PDU should be used for
power supply (recommended). Power cables are connected from the power distribution
cabinet in the equipment room to the PDU and then to the AC power supply modules of
the M6000-3S chassis.

Steps
1. Connect the power cables at the input and output terminals of the AC PDU.
For the power cable connections at the input and output terminals of the PDU, see
Figure 6-26.

Figure 6-26 Cable Connections for the PDU

1. AC power cable at the 3. AC power cable at the 5. Grounding cable of the

input terminal of the input terminal of the chassis (yellow-green)
PDU (yellow-green) PDU (brown) 6. Grounding cable of the
2. AC power cable at the 4. AC power cable to PDU
input terminal of the an AC power supply
PDU (blue) module

For the cable connections from the power distribution cabinet to the PDU, refer to Table
6-10.

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Table 6-10 Cable Wiring From Power Distribution Cabinet to PDU

No. Cable PDU (Input) Power Dis- Quantity Length Description

tribution (m)
Cabinet in
the Equip-
ment Room

1 Black fire- Brown core: AC power Output of 1 Subject to On the power

resistant 3-core distribution box L IN1 the power the config- distribution
software cable Blue core: AC power distribution uration box side, six
distribution box N IN1 cabinet pre-insulated
Yellow-green core: AC in the tube terminals
power distribution box PE IN equipment must be
room crimped on
site. On the
2 Black fire- Brown core: AC power Output of 1 Subject to
user power
resistant 3-core distribution box L IN2 the power the config-
supply side,
software cable Blue core: AC power distribution uration
connectors are
distribution box N IN2 cabinet
determined by
Yellow-green core: AC in the
engineering
power distribution box PE IN equipment
survey.
room

3 H07Z-K35 Protective ground on top of Protective 1 Subject to Protective

yellow-green the cabinet ground of the config- grounding
single-core cable the power uration cable of
distribution the cabinet,
cabinet or yellow-green
the copper
ground
bar in the
equipment
room

4 Copper lug — — 2 — The aperture

is 0.32 in.
(8 mm), and
the applicable
cable diameter
is in the range
of 26.66 - 42.42
mm2

5 Heat shrink tube — — 0.04 m × 2 — Φ14

1. Cable No.3 is crimped with OT terminal No.4 (M8) on the engineering site. The grounding end in the equipment
room is determined through an engineering survey. In general, a No.4 (M8) terminal and tube No.5 are used.

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For the cable connections from the PDU to the AC power supply modules in the
M6000-3S chassis, refer to Table 6-11.
Table 6-11 Cable Wiring From PDU to AC Power Supply Modules of M6000-3S

AC Power Supply PDU (Output) Quantity Length (m) Description

Module of M6000-3S

C19 female plug: Brown core: connected to the L 2 Subject to the AC power cable
connected to the output of the power distribution box configuration
device's AC power Blue core: connected to the N
supply module output of the power distribution box
Yellow-green core: connected to the
PE output of the power distribution
box

2. Connect the power cable to the input terminal of an AC power supply module.
a. Use a marker pen to temporarily mark both ends of the AC power cable.
b. Connect the AC power cables to the sockets on the AC power supply module, and
then close the release latch, see Figure 6-27.

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Figure 6-27 Cable Wiring on the Terminals of the AC Power Supply Modules
of M6000-3S

1. AC power 3. AC power 5. Cabinet groundin

distribution distribution box g cable
box input input (brown) 6. Grounding cable
(yellow-green) 4. AC power cable of the AC power
2. AC power (connected to the distribution box
distribution box AC power supply
input (blue) module)

3. Use straps to bind the AC power cable at intervals of 3.94 in. (100 mm) to 5.91 in.
(150 mm) to fasten the power cable on the cabinet cable tray and the wiring ladder in
the equipment room.
4. Paste labels at about 0.79 in. (20 mm) to both ends of the AC power cable.

– End of Steps –

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 Chapter 7
Installing Signaling Cables
Table of Contents
Signal Cable Installation Requirements ......................................................................7-1
Installing Network Cables ...........................................................................................7-3
Installing Optical Fibers ..............................................................................................7-4
Installing Optical Modules...........................................................................................7-5
Installing Optical Fiber Connectors .............................................................................7-7

7.1 Signal Cable Installation Requirements

Cabling Principles
l Before installation, signal cables must pass the continuity test. Both sides of each
signal cable should be marked or labeled correctly.
l Signal cables must be free of damage, breakage, and joint.
l Do not route signal cables on ventilation holes because this will negatively affect heat
dissipation and cable durability.
l Signal cables must be routed at least 11.82 in. (300 mm) away from power cables.
l Cabling in the cabinet must not affect door installation.
l Cables must be routed along the horizontal and vertical cable trays in a flat and straight
manner, without crossovers or folds.

Binding Principles
l Cables should be bound and tightened properly. Cable ties should be arranged in the
same direction.
l The excess part of the cable tie should be cut off from the root without any jagged
edge.
l Take protective measures when attaching a signal cable to a sharp structural
component.
l Optical fibers should be bound with the fiber ties for protection.

Bending Principles
l Cable bends should be identically even and smooth. The bending radius should be
larger than 2.36 in. (60 mm) (not less than 20 times the outer diameter of the cable).
l The turning points of cables cannot be bound with cable ties. A extra length should
be reserved for all signal cables, see Figure 7-1.

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Figure 7-1 Binding Cables

Top Routing Principles

Three anti-rodent screens are provided on each side of the cabinet top. The anti-rodent
screen should be cut in accordance with the number of cables routed out of the cabinet,
see Figure 7-2.
If the horizontal cable ladder is more than 0.8 m above the cabinet, a vertical cable ladder
must be used to secure and protect cables.

Figure 7-2 Cable Outlets on Cabinet Top

1. Anti-rodent screen

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Bottom Routing Principles

Three anti-rodent screens are provided on each side of the cabinet bottom. The anti-rodent
screen should be cut in accordance with the number of cables routed out of the cabinet,
see Figure 7-3.
The height of the signal cable bundles cannot exceed two thirds of the floor height to avoid
negative effects on ventilation and heat dissipation.

Figure 7-3 Cable Outlets at the Cabinet Bottom

1. Anti-rodent screen

7.2 Installing Network Cables

This procedure describes how to install network cables for the ZXR10 M6000-S.

Prerequisite
l Antistatic gloves, diagonal pliers, cable straps, and a ladder are available.
l The route of network cables is planned with consideration of possible capacity
expansion. The specific wiring table is obtained.

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Steps
1. Wear antistatic gloves.
2. In accordance with the planned route of network cables, determine the installation
positions of both ends of each cable and the cable length.
3. Use a marker pen to temporarily mark both ends of each network cable to identify the
installation positions.
4. Connect the network cables through the top or bottom to the inside of the cabinet.
5. (Optional) To prepare a network cable, refer to Appendix C Preparing Network Cables.
6. Insert one end of each network cable into the corresponding port, and connect the
other end through the cable tray in the equipment room to the other port.
7. Paste formal labels at both ends of each cable. For how to prepare and paste a label,
refer to Appendix D Preparing and Pasting Labels.
8. Verify that the network cables are connected properly, and bind the network cables.
– End of Steps –

7.3 Installing Optical Fibers

This procedure describes how to install optical fibers for the ZXR10 M6000-S.

Prerequisite
l Antistatic gloves, diagonal pliers, cable straps, and a ladder are available.
l The route of network cables is planned with consideration of possible capacity
expansion. The specific wiring configuration table is obtained.

Steps
1. Wear antistatic gloves.
2. Verify that the optical fibers are intact, and the optical fiber specifications, lengths, and
connector types satisfy the design and contract requirements.

3. Use a marker pen to temporarily mark both ends of each optical fiber to identify the
installation positions of both ends.
4. Place the optical fibers into protective soft tubes.

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Note:
Each protective tube can hold multiple optical fibers, but the recommended upper limit
is 12. Before placing optical fibers into a protective tube, bind the optical fibers with a
nylon sticky strip, and protect the optical connectors from damage.

5. In accordance with the route designed in the construction drawing, connect the optical
fibers from devices such as ODF to the ZXR10 M6000-S.
a. In accordance with the cabling method (upward or downward cabling), push the
optical fibers with protective tubes through the optical fiber inlet on top/bottom of
the cabinet into the inside of the cabinet. It is recommended that the protective
tubes be moved to 5 cm over/below the installation tray.
l For upward cabling, the installation tray refers to the installation tray of the
power distribution box.
l For downward cabling, the installation tray refers to the installation tray
nearest to the cabinet bottom.
b. Lead the optical fibers stripped out of the protective tubes to the cabling area on
one side of the cabinet, and then to the corresponding optical interfaces on the
device.
6. Connect the user end of each optical fiber to the corresponding optical interface on
the ODF.
7. Prepare labels for the optical fiber and paste them firmly at both ends of each fiber.
For how to prepare and paste a label, refer to Appendix D Preparing and Pasting
Labels.
8. Along the installation route of the optical fibers, use nylon sticky strips to bind the
optical fibers, and fix bundles of optical fibers in the cabling area.
9. Wind excessive optical fibers and bind them on the top or bottom of the cabinet so that
they cannot be reached easily.
– End of Steps –

7.4 Installing Optical Modules

This procedure describes how to install ZXR10 M6000-S optical modules.

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Caution!
During optical module installation, push the module evenly in place in accordance with the
marks on the module and interface board slot. Do not plug or unplug an optical module
with excessive force.
To verify that the optical module is installed properly, try to pull the module after the
installation. Failure to pull out the module indicates that the module is installed properly.

Context
ZXR10 M6000-S interface boards use the following types of pluggable optical modules:

l Small Form-factor Pluggable (SFP)

l Small Form-factor Pluggable Plus (SFP+)
l 10 Gigabit Small Form Factor Pluggable (XFP)

Prerequisite
An antistatic wrist strap is available with the grounding end being inserted into the ESD
hole of the chassis.

Steps
l To install an SFP optical module, perform the following steps:
1. Wear an ESD wrist strap.
2. Turn the extruding side of the SFP optical module to the upward side. Align
the module connector with the interface board slot. Gently push the SFP optical
module.
3. Push the optical module to the farthest end. Lift the handle ring on the module to
fasten the module to the slot.
l To install an SFP+ optical module, perform the following steps:
1. Wear an ESD wrist strap.

2. Make the extruding side of the SFP+ optical module face upward. Align the module
connector with the slot.

3. Gently push the SFP+ optical module to the farthest end. Lift the handle ring on
the module to clasp the module to the slot.
l To install an XFP optical module, perform the following steps:

1. Wear an ESD wrist strap.

2. Make the extruding side of the XFP optical module face upward. Align the module
connector with the slot.

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3. Gently push the XFP optical module to the farthest end. Lift the handle ring on the
module to clasp the module to the slot.
– End of Steps –

7.5 Installing Optical Fiber Connectors

This procedure describes how to install optical fiber connectors. The optical interface
boards of the ZXR10 M6000-S provide a variety of optical interface types, including FC,
SC, LC, and MT-RJ. The receive end and transmit end of MT-RJ are integrated at one
physical interface, while the receive and transmit ends of other optical interfaces exist in
pairs. Select fiber connectors in accordance with optical interface types.

Caution!
After the protective cap of an optical fiber connector is removed, do not touch the optical
fiber connector, and prevent it from other types of pollution (such as dust).
During optical fiber connector installation, push the connector evenly into the slot in
accordance with the marks on the connector and slot. Do not plug or unplug a connector
with excessive force to avoid damage.
To check whether the connector is installed properly, try to pull the connector after the
installation. Failure to pull out the connector indicates that the connector is installed
properly.

Prerequisite
An antistatic wrist strap is available with the grounding end being inserted into the ESD
hole of the chassis.

Steps
l To install an FC connector, perform the following steps:

1. Remove the round anti-dust cap on the FC connector and reserve it for future use.
2. Align the FC connector with the slot. Gently push the connector until the bolt and
slot are attached.

3. Spin the screw nut until it is completely fastened.

l To install an SC connector, perform the following steps:

1. Remove the round anti-dust cap on the SC connector and reserve it for future use.

2. Align the SC connector with the slot. Gently push the fiber connector until the bolt
and slot are attached. Continue pushing the connector to the farthest end (internal

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clip locks the SC connector). When you hear a "click" sound and the connector
cannot be pushed any further, the SC connector is moved to the right position.
l To install an LC connector, perform the following steps:
1. Remove the round anti-dust cap on the LC connector and reserve it for future use.
2. Align the LC connector with the slot.
3. Gently push the connector. When you hear a "click" sound, the LC connector
is moved to the right position. The clasp on the top of the connector locks the
connector.
l To install an MT-RJ connector, perform the following steps:
1. Remove the round anti-dust cap on the MT-RJ connector and reserve it for future
use.
2. Align the MT-RJ connector with the adapter slot.

3. Gently push the connector. When you hear a "click" sound, the MT-RJ connector is
moved to the right position. The clasp on top of the connector locks the connector.
– End of Steps –

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 Chapter 8
Cabinet Door Installation
For the cabinet door installation, refer to section "Installing Cabinet Doors" in Bearer
Network Product Cabinet (800 mm-Deep) Quick Installation Guide.

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 Chapter 9
Hardware Installation Check
After hardware installation is completed, you must check the installation and verify that it
satisfies power-on and operation requirements.

Warning!
Before checking hardware installation, ensure that the power distribution cabinet
connected to the cabinet is powered off, and the switches of the cabinet power distribution
box and the chassis power supply module are in OFF state.

Checking the Cabinet Installation

For the cabinet installation checklist, refer to Table 9-1.

Table 9-1 Cabinet Installation Checklist

No. Requirement

1 The cabinet position complies with the actual engineering design documents.

2 The expansion bolt fastening a cabinet or base to the ground is firm and all the screws
are fastened tightly.

3 The horizontal and vertical deviations of a cabinet are less than 0.12 in. (3 mm). The
front sides of the cabinets in the same row are on the same plane with a deviation of
less than 0.2 in. (5 mm).

4 The resistance of each insulated point between a bracket and a cabinet measured by the
MΩ switch of a multimeter is greater than 5 MΩ.

5 The accessories of the front and back doors of a cabinet are intact, and connecting plates
are installed between combined cabinets.

6 The front and back doors of a cabinet can be opened and closed smoothly.

7 Cabinets in the same column are aligned closely and neatly. Rows of cabinets along the
main aisle are aligned with a deviation of less than 5 mm.

8 Cabinets are clean. There are no excessive bands, threads, or other unrequired items
inside the cabinets. No damage or fingerprints are seen inside or outside the cabinets.

9 All the entrance and exit holes of a cabinet are sealed, such as cover plates and
mouse-proof bags.

10 Use a multimeter to test the leading-in ends of the power distribution box of a cabinet. No
short circuit exists.

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Checking Device Installations Inside the Cabinet

For the checklist of device installations inside the cabinet, refer to Table 9-2.

Table 9-2 Checklist of Device Installations Inside the Cabinet

No. Requirement

1 The device positions comply with the actual engineering design documents.

2 The screws of all the devices are fastened, and the clasp of each board is in position.

3 Each device is clean without damage.

4 Labels are correct, clear, and complete.

5 Empty slots in a chassis are installed with blank panels.

6 The fan inlet and outlet for devices are not blocked.

7 An antistatic wrist strap is connected to the ESD jack of each chassis.

Checking the Power Cable and Grounding Cable Installations

For the checklist for the power cable and grounding cable installations, refer to Table 9-3.

Table 9-3 Checklist of the Installation of Power Cables and Protective Grounding Cables

No. Requirement

1 The position of a power supply device (such as a power distribution cabinet) complies with
the actual engineering design documents.

2 Power cables and protective grounding cables are used properly.

3 A power cable or protective grounding cable uses a complete section of a copper-core

cable without junctions in the middle, and is connected reliably in accordance with related
specifications.

4 Power cables and protective grounding cables are connected reliably and contact properly,
and their polarity is correct.

5 Naked wires of connecting terminals and OT terminals are not exposed. They are bound
with insulated tape or covered by heat shrink tubes.

6 Labels are made and pasted on power cables and protective grounding cables. The labels
are pasted neatly and facing the same direction (including power distribution switch labels).
It is recommended that a label be pasted 0.79 in. (20 mm) to the corresponding connector.

7 External power cables and grounding cables of a cabinet are straight and bound separately
from other cables.

8 Excessive parts of a power cable or grounding cable are cut off, not being coiled.

9 The distance between an external power cable or grounding cable of a cabinet and a
signal cable is greater than 1.18 in. (30 mm).

Checking Signal Cable Installation

For the signal cable installation checklist, refer to Table 9-4.

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Table 9-4 Signal Cable Installation Checklist

No. Requirement

1 Signal cables are installed in compliance with engineering design requirements.

2 The two ends of a cable are connected correctly, and cable connectors are tightened.

3 Cables are installed along a horizontal or vertical cable tray, and bound in cable clip holes.

4 Signal cables are not routed over the heat dissipation holes of the cabinet.

5 Proper length is preserved at the turning section of each cable.

6 Cables are straight and smooth. No cable crossing exists inside a cabinet, and cables
outside a cabinet are bound in bundles.

7 Cable clips do not overlap. Cable connectors are cut evenly without protruding parts.

8 Both ends of each signal cable are pasted with labels, and the labels are facing the
same direction.

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 Chapter 10
Power-On and Power-Off
Procedures
Table of Contents
Powering on Devices................................................................................................10-1
Powering off Devices................................................................................................10-3

10.1 Powering on Devices

This procedure describes how to supply power to a cabinet, chassis, and boards.

Prerequisite
An antistatic wrist strap and a multimeter are available.

Steps
1. Perform the following checks before power-on:
a. Verify that the power distribution cabinet connected to the ZXR10 M6000-S cabinet
is powered off, and the switches of the power distribution box and the power supply
module in the chassis are in the OFF position.
b. Verify that the board is installed in the chassis, and the board clasp is in position.
2. To supply power to a cabinet, perform the following steps:
a. Switch on the power supply to the cabinet or set the power control switch on the
power distribution cabinet to the "ON" position.

Caution!
The cabinet power-on operation can be completed by professional power
engineers only.

b. Use a multimeter to verify that the input voltage of the cabinet power distribution
box is within the voltage tolerance range.
l DC power supply: Verify that no short circuit exists between the -48 V power
supply and the -48 V RTN working ground, or between the -48 V power supply

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and the PGND protective ground, and that the voltage range is from -60 V to
-38 V.
l AC power supply: Verify that no short circuit exists between an AC neutral
wire and an AC live wire, and that the voltage range is from 200 V to 240 V.
c. Set the power control switch on the cabinet power distribution box connected to
the chassis to the "ON" position.
3. To supply power to a chassis, perform the following steps:
a. Wear an antistatic wrist strap with the grounding end inserted into the ESD jack of
the chassis.
b. Turn the extractors at both ends of a board outwards, so that the board connector
departs from the backplane.
c. Set the power control switch on the cabinet power distribution box connected to
the chassis to the "ON" position.
d. Use a multimeter to verify that the input voltage of the chassis power supply
module is within the voltage tolerance range.
l DC power supply: Verify that no short circuit exists between the -48 V power
supply and the -48 V RTN working ground, or between the -48 V power supply
and the PGND protective ground, and that the voltage range is from -60 V to
-38 V.
l AC power supply: Verify that no short circuit exists between an AC neutral
wire and an AC live wire, and that the voltage range is from 200 V to 240 V.

e. Set the power control switch of the chassis power supply module to the "ON"
position.

Note:
When the power supply module is switched on, power is supplied to the primary
area first and then to the secondary area.

f. Verify that power supply modules and fan modules are in normal status.

Verify that:
l The RUN indicator (green) of each power supply module is on, and the FAULT
indicator is off.
l The RUN indicator (green) on each fan module is on.

4. To supply power to a board, perform the following steps:

a. Close the extractors at both ends of the board to insert the board back to the
chassis.

b. View the status of board indicators.

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After the board is supplied with power, the RUN indicator (green) on the board is
on.
– End of Steps –

10.2 Powering off Devices

After completing chassis and board power-on tests, if you do not require immediate
commissioning or debugging, or the equipment room requires power distribution
adjustment, you can power off the devices.

Steps
1. To stop supplying power to a chassis, perform the following steps:
a. Set the power control switch of the chassis power supply module to the "OFF"
position.
b. Set the power control switch on the cabinet power distribution box connected to
the chassis to the "OFF" position.
2. (Optional) To stop supplying power to a cabinet, perform the following steps:
Switch off the power supply to the cabinet or set the power control switch on the power
distribution cabinet to the "OFF" position.

Caution!
To cut off the power supply from the power distribution cabinet to the cabinet, you
must remove the fuse from the power distribution cabinet or set the switch of the
power distribution cabinet to the OFF position. Do not perform this operation without
permission.

– End of Steps –

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 Chapter 11
Site Clean-Up
After completing all the installations, perform the following operations before leaving the
installation site:
l Put tools in order
Collect and check the number of installation tools and meters.

l Reclaim residual materials

Reclaim residual materials and hand them over to the customer.
l Write installation reports.

Write reports about the device installation.

Notify the equipment room manager or equipment manager that the installation is
completed, and submit installation reports.
l Remove leftovers
Clear up the installation site, remove all the leftovers.
Dispose of leftovers in accordance with local laws and regulations.

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 Appendix A
Installing a Jumper Chip at
the Input Terminal of the DC
PDU for a ZXR10 M6000-18S
The PDU for the ZXR10 M6000-18S has dual 10 inputs and dual 10 outputs. This
procedure describes how to install a jumper chip on this PDU to convert it into a PDU with
dual 5 inputs and dual 10 outputs.

Steps
1. Open the rear panel of the PDU, see Figure A-1.

Figure A-1 Opening the Rear Panel

2. Remove the two copper ground bars RTN(+), see Figure A-2. Save the screws,
insulating washers, copper ground bars, insulating plates, and OT terminals of the
output protective grounding cable.

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Figure A-2 Removing Copper Ground Bars

3. Install the jumper chip and -48 V DC input cables (with OT terminals), and fix them
with M6X16 combination screws, see Figure A-3.

Figure A-3 Installing the Jumper Chip and DC Input Cables

For the DC PDU after the jumper chip and -48 V DC input cables are installed, see
Figure A-4.

Figure A-4 DC PDU After the Jumper Chip and DC Input Cables Are Installed

4. Install two copper ground bars RTN(+) and OT terminals of input and output protective
grounding cables, see Figure A-5.

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DC PDU for a ZXR10 M6000-18S

Figure A-5 Installing Copper Ground Bars and OT Terminals of Input and Output
Protective Grounding Cables

5. Install the rear panel, see Figure A-6.

Figure A-6 Installing the Rear Panel

For the DC PDU after the rear panel is installed, see Figure A-7.

Figure A-7 DC PDU After the Rear Panel is Installed

– End of Steps –

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 Appendix B
Preparing Power Cables and
Protective Grounding Cables
This procedure describes how to prepare power cables and protective grounding cables
used between the equipment cabinet and the DC power distribution cabinet. The cable
terminals on the DC power distribution cabinet depend on equipment requirements. This
procedure uses the single-hole OT terminal as an example.

Prerequisite
l The length of the cables to be prepared is determined.
l A pair of cutting pliers, a wire stripper, a crimping tool, a heat gun, and a pair of gloves
are available.

Steps
1. Depending on the actual length, use the cutting pliers to cut off a section of the cable
and retain the remaining part, see Figure B-1.

Figure B-1 Cutting the Cable

2. Push a heat shrink tube along one end of the stripping head to cover the cable, see
Figure B-2.
The color of the heat shrink tube should be the same as that of the cable.

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Figure B-2 Covering the Cable with a Heat Shrink Tube

1. Cable 2. Heat shrink tube

3. Use the wire stripper to peel a section of the insulating layer on one end of the cable.
The length of the peeled section is equal to that of the copper lug, see Figure B-3.

Note:
When peeling the cable, do not scratch the metallic conductor of the cable.

Figure B-3 Peeling the Insulating Layer

1. Cable 2. Copper lug

4. Insert the core of the cable into the hole of the copper lug until it cannot be pushed
any further, see Figure B-4.
The copper lug and the copper cable contact properly, and no copper is exposed.

Figure B-4 Inserting the Cable into the Copper Lug

1. Copper lug 2. Heat shrink tube

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 Appendix B Preparing Power Cables and Protective Grounding Cables

5. Use the hydraulic clamp to press the copper lug, see Figure B-5. Ensure that the
copper lug is firmly attached to the cable.

Note:
The press mould of the hydraulic clamp should be of the same size as the cable
diameter.

Figure B-5 Pressing the Copper Lug

1. Press mould

6. Cover the junction of the copper lug and the cable with a heat shrink tube.
7. Use the heat gun to heat the heat shrink tube until it is tightly wrapped around the
connector, see Figure B-6.

Figure B-6 Blowing the Heat Shrink Tube to Let It Shrink

1. Heat shrink tube

8. Check the cable and ensure that there is no oxidation on the terminal and the outer
layer of the cable is intact.

– End of Steps –

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 Appendix C
Preparing Network Cables
A network cable is used to transmit data between two devices or terminals. Commonly
used network cables can be divided into the following types:
l By connection type, network cables can be divided into straight-through cables and
crossover cables.
A straight-through cable is used between a network card and a switch (or a hub). A
crossover cable is used between switches (or hubs) or between network cards.
l By physical property, network cables can be divided into shielded cables and
non-shielded cables.

Note:
The method for preparing a shielded cable is similar to that for preparing a
non-shielded cable. This procedure uses non-shielded cable as an example to
describe how to prepare a network cable.

A non-shielded cable is composed of a non-shielded RJ45 connector and four pairs

of eight-core twisted pair wires, see Figure C-1.

Figure C-1 Composition of a Non-shielded Network Cable

1. Connector 2. Twisted pair wires 3. Cable jacket

For the pins of an RJ45 connector, see Figure C-2.

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Figure C-2 Pins

For a straight-through cable, wires at one end have the same corresponding colors at
the other end. The sequence of wires complies with the EIA/TIA 568B standard. For
wire relationships of a straight-through cable, refer to Table C-1.
Table C-1 Wire Relationships of a Straight-Through Cable

RJ45 Connector A RJ45 Connector B

Pin Core Color Pin Core Color

1 White-Orange 1 White-Orange

2 Orange 2 Orange

3 White-Green 3 White-Green

4 Blue 4 Blue

5 White-Blue 5 White-Blue

6 Green 6 Green

7 White-Brown 7 White-Brown

8 Brown 8 Brown

For a crossover cable, wires at one end may have different colors at the other end.
The wire sequence at end A complies with the EIA/TIA 568B standard, and the wire
sequence at end B complies with the EIA/TIA 568A standard. For wire relationships
of a crossover cable, refer to Table C-2.
Table C-2 Wire Relationships of a Crossover Cable

RJ45 Connector A RJ45 Connector B

Pin Core Color Pin Core Color

1 White-Orange 1 White-Green

2 Orange 2 Green

3 White-Green 3 White-Orange

4 Blue 4 Blue

5 White-Blue 5 White-Blue

6 Green 6 Orange

7 White-Brown 7 White-Brown

8 Brown 8 Brown

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Prerequisite
A pair of diagonal pliers, a wire stripper, a pair of crimping pliers, a network cable tester, a
multimeter, and a pair of gloves are prepared.

Steps
1. Peel the cable jacket (shield) of the twisted pair wires, and cut off the nylon rip cords
within the cable jacket. The peeled length is 16 mm, see Figure C-3.

Note:
When peeling the cable jacket, do not scratch the insulating layer of the twisted pair
wires.

Figure C-3 Peeling the Cable Jacket

2. Place the peeled twisted pair wires in order, and use diagonal pliers to trim the end of
the wires neatly, see Figure C-4.
For the wire sequence of a straight-through cable, refer to Table C-1. For the wire
sequence of a crossover cable, refer to Table C-2.

Figure C-4 Arranging the Order of Twisted Pair Wires

1 mm = 0.0394 in.
3. Insert the four pairs of ordered twisted pair wires into the pins of the connector, see
Figure C-5. For example, insert the "white-orange" wire into the first pin.

Note:
When inserting the wires, observe the position of the wires from the side or joint side of
the connector and ensure that the wires completely touch the bottom of the connector.

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Figure C-5 Inserting the Twisted Pair Wires

4. Use the crimping pliers to press the connector, see Figure C-6.

Figure C-6 Pressing the Connector

1. Crimping pliers

5. Insert the connectors on both ends of the network cable respectively into the female
RJ45 socket of the network cable tester, see Figure C-7.

Note:
If no network cable tester is available on site, set the multimeter to the ohms position
instead. Perform simple continuity tests in accordance with the wiring relations.

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Figure C-7 Testing the Network Cable

6. Set the switch of the tester to the ON position and test the continuity of the network
cable.
The sequence of indicator lighting for a straight-through cable is different from that for
a crossover cable.
l For a straight-through cable: If indicators 1 to 8 are lit one by one, it indicates that
the continuity of the cable is normal and the connections are correct.
l For a crossover cable: If the indicators at the primary end are lit in order of
1-2-3-4-5-6-7-8-G, and the indicators at the secondary end are lit in order of
3-6-1-4-5-2-7-8-G, the network cable is acceptable.

Note:
Setting the switch of the tester to the "S" position can reduce the flashing rate of
indicators, so that you can observe more accurately.

– End of Steps –

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 Appendix D
Preparing and Pasting Labels
To clearly identify the connections of cables and fiber optic pigtails and make debugging
and maintenance easier, it is necessary to mark cables and power distribution frames by
using labels. When preparing a label, follow these requirements:
1. Labels should be printed and cannot be written by hand.
2. ZTE dedicated labels should be printed with corresponding templates. The specific
format requirements are as follows:
l Site names are in 14-point font size, and other characters are in 9-point font size.
l All characters are in bold and center aligned. If the length of a label is too long,
the font size can be reduced as required.

Note:
The style and content of a label can be customized. This chapter only describes ZTE
dedicated labels.

Table of Contents
Ÿ Common Labels Description................................................................................... D-1
Ÿ Pasting Labels........................................................................................................ D-7

D.1 Common Labels Description

D.1.1 Power Cable Labels
Overview and Pasting Position
Power cable labels use ZTE dedicated stickers. For the overview of a ZTE dedicated
sticker, see Figure D-1.

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Figure D-1 Power Cable Label (Unit: mm)

1 mm = 0.0394 in.
A label is tagged on each end of a power cable. For the pasting position, see Figure D-2.

Figure D-2 Pasting Position of Power Cable Labels (Unit: mm)

1 mm = 0.0394 in.

Label Contents
A power cable label is divided into two types, L and R. Their meanings are as follows:

l L: specifies the location of the power cable connector on ZTE equipment side (ZXR10
M6000-S).
l R: specifies the location of the power cable connector on user equipment side.
For L label format descriptions for power cables , refer to Table D-1.

Table D-1 L Label Format Descriptions for Power Cables

Format Description Example

XA-B-D X: system name SM01

A: equipment number

B: power cable type PE, -48V RTN, and -48V

D: port number A-1 and B-1

For R label format descriptions for power cables, refer to Table D-2.

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Table D-2 R Label Format Descriptions for Power Cables

Format Description Example

XA-B-C-D X: system name PW03

A: device number

B: power cable type PE, -48V RTN, and -48V

C: row (shortened as "R") 2R and 2L

or line (shortened as "L")
number

D: port number 15

Label Example
For the power cable label to identify a -48 V power cable that is connected from port A-1
on cabinet IPTN01 to port 15 in line 2 on cabinet PW03 at the user equipment side, see
Figure D-3.

Figure D-3 Example of a Power Cable Label

D.1.2 Signal Cable Labels

Overview and Pasting Position
Both ends of a signal cable should be attached with a label. Like power cable labels, signal
cable labels also use the same ZTE dedicated stickers. It is recommended that a label be
pasted 20 mm from the cable connecting terminal.

Label Contents
In the upper area of a signal cable label, "TYPE (Fr:) + local end connector number" is
printed. In the lower area of the signal cable label, "TYPE (To:) + remote end connector
number" is printed. "TYPE" refers to the data type of the cable, for example, 75 Ω or 120
Ω. For format descriptions for signal cable labels at the ZTE equipment side, refer to Table
D-3.

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Table D-3 Format Descriptions for Signal Cable Labels at the ZTE Equipment Side

Format Description Remarks Example

XA-B-C-D X: system name X: is identical to the system name in the IPTN01

A: device number contract number.
A: is a unique ZTE cabinet number at a site.

B: subrack The subrack number starts from 1 and 1

number increases by one for every new subrack. If
(numeral) the device is separately installed or there is
only one subrack on the rack, the subrack
number is 1.

C: slot number It is consistent with the slot number on the 01–55

(numeral) subrack.

D: port number If a port number is predefined, use the The order of

(numeral and predefined one. If a port number is not electric ports is
letter) defined, determine it in accordance with as follows: 1R > 1T
this principle: By default, the port on the > 2R > 2T.
upper corner of the device is numbered "1".
Following port numbers increase from left to
right and from top to bottom.
The transmitting end and receiving end are
represented respectively by the following
letters:
T: out (port out2 is represented as "2T")
R: in (port in2 is represented as "2R")

For format descriptions for signal cable labels at the DDF side, refer to Table D-4. For
labels at the side of other types of devices, the format is similar.

Table D-4 Format Descriptions for Signal Cable Labels at the DDF Side

Format Description Remarks Example

XA-B-C-D X: system name X: DDF DDF03

A: system number A: DDF rack number

B: unit module Number of the DDF unit module where the 3

number port is located

C: row or line Row is shortened as "R" and line is 2R (2L)

number shortened as "L".

D: port number Port number and transmitting/receiving 7T

relation

Label Example
For the label to identify a 75Ω clock cable that is connected from port Tx on board 1 of
subrack 1# on cabinet IPTN01 to port 7# in line 2 in module 3# of DDF03, see Figure D-4.

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Figure D-4 Example of a Signal Cable Label

D.1.3 Fiber Pigtail Labels

Overview and Pasting Position
Each end of a fiber pigtail should be attached with a fiber pigtail label. Like power cable
labels, fiber pigtail labels also use the same ZTE dedicated stickers. It is recommended
that a fiber pigtail label be pasted 0.79 in. (20 mm) to the fiber pigtail terminal.

Label Contents
In the upper area of a fiber pigtail label, "(Fr:) OPTICAL + local end connector number" is
printed. In the lower area of the label, "(To:) OPTICAL + remote end connector number"
is printed. For format descriptions for fiber pigtail labels at the ZTE equipment side, refer
to Table D-5.

Table D-5 Format Descriptions for Fiber Pigtail Labels at the ZTE Equipment Side

Format Description Remarks Example

XA-B-C-D X: system name X: identical to the system name IPTN01

A: device number in the contract number. Refer to
D.1.2 Signal Cable Labels.
A: a unique ZTE cabinet number
at a site.

B: subrack number Subracks are numbered from 1

(numeral) top to bottom: By default,
subracks 1 to 4 are numbered
from "1" to "4".

C: slot number It is consistent with the slot 01–55

(numeral) number on the subrack.

D: port number If a port number is predefined, 1T, 1R, 2T, and 2R

(numeral and letter) use the predefined one. If a
port number is not defined,
determine it in accordance
with this principle: By default,
the port on the upper corner
of the device is numbered
"1". Following port numbers

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Format Description Remarks Example

increase from left to right and

from top to bottom.
The transmitting end and
receiving end are represented
respectively by the following
letters:
T: out (port out2 is represented
as "2T")
R: in (port in2 is represented as
"2R")

For format descriptions for fiber pigtail labels at the ODF side, refer to Table D-6.

Table D-6 Format Descriptions for Fiber Pigtail Labels at the ODF Side

Format Description Remarks Example

XA-B-C-D X: system name X: ODF ODF 03

A: system number A: ODF rack number

B: unit module number Number of the ODF unit module 3

where the port is located

C: row or line number Row is shortened as "R". 2R (or 2L)

Line is shortened as "L".

D: port number Port number and 7R

transmitting/receiving relation

Label Example
For the label to identify a fiber pigtail that is connected from transmitting optical port 9#
in slot 03 on subrack 1# on cabinet IPTN01 to receiving port 7# in line 3 in module 3# of
3#ODF, see Figure D-5.

Figure D-5 Example of a Fiber Pigtail Label

D.1.4 Cable Length Labels

Overview and Pasting Position
Cable length labels are used to identify the length of cables in accordance with the
customer requirements. It is suggested that cable length labels use ZTE dedicated

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stickers. For the overview of a ZTE dedicated sticker, see Figure D-6. The pasting
position should be apparent on cables and easy for holding labels firmly.

Figure D-6 Wire Length Label (Unit: mm)

1 mm = 0.0394 in.

Label Contents
Wire length is printed on the label.

Label Example
For the length label of a 15m-long cable, see Figure D-7.

Figure D-7 Example of a Cable Length Label

D.1.5 Device IDs

l ODF ID
In accordance with the size of an ODF ID board, prepare ODF ID labels and paste
them on ODF ID boards.
Label contents should include ODF number, module number, ODF port number, peer
device number, local device number, subrack number, slot number in an optical line
board, port number, and transmitting/receiving relation.
l DDF ID
In accordance with the size of an DDF ID board, prepare DDF ID labels and paste
them on DDF ID boards.

Label contents should include DDF device number, module number, DDF port number,
peer device number, local device number, subrack number, slot number, port number,
and transmitting/receiving relation.

D.2 Pasting Labels

After cable installation, paste corresponding labels to identify the cables for the
convenience of maintenance.

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Prerequisite
Before pasting a label, write or print correct information on the label.

Context
When pasting labels, pay attention to the following points:
l Before pasting a label, clean the pasting position and ensure that there is no dust or
foreign matter.
l During the pasting process, do not touch the sticky side of the label. Otherwise, the
label may be not attached firmly.
l The label should not be pasted on cable bends or other positions that affect cable
installation.
l Labels should face the same direction. The side indicating where a cable goes to is
upward or towards the operation and maintenance side so that the label can be easily
read.

Steps
1. Place the label about 20 mm to the wire connector, fold the label tail towards the left
side, so that the label is stuck to the cable, see Figure D-8.

Figure D-8 Pasting a Label (1)

1 mm = 0.0394 in.
1. Label head 2. Label tail

Note:
For a vertical cable, the label head is towards the left side. For a horizontal wire, the
label head is downwards.

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 Appendix D Preparing and Pasting Labels

2. Fold the lower part of the label head inwards, so that the upper part and lower part of
the label head are stuck together, see Figure D-9.

Figure D-9 Pasting a Label (2)

1 mm = 0.0394 in.
For the overview of a pasted label, see Figure D-10.

Figure D-10 Pasted Label

– End of Steps –

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 Figures
Figure 1-1 ZXR10 M6000-S Installation Flow ............................................................ 1-2
Figure 1-2 Unpacking a Wooden Case...................................................................... 1-7
Figure 1-3 Removing a Carton .................................................................................. 1-8
Figure 1-4 Removing the Outer Packing of a Board .................................................. 1-8
Figure 3-1 Standard Cabinet..................................................................................... 3-2
Figure 3-2 Installing a Mounting Bracket ................................................................... 3-2
Figure 3-3 Floating Nut Installed ............................................................................... 3-3
Figure 3-4 Installing the M6000-18S Chassis In the Cabinet ..................................... 3-4
Figure 3-5 M6000-18S Chassis Installed In the Cabinet............................................ 3-5
Figure 3-6 M6000-18S Grounding Cable................................................................... 3-6
Figure 3-7 Protective Grounding Cable Connected to the M6000-18S
Chassis................................................................................................... 3-6
Figure 3-8 Installing a Power Supply Box.................................................................. 3-7
Figure 3-9 Installing a Power Supply Module and a Power Switch Module ................ 3-8
Figure 3-10 Chassis With Power Supply Modules and Power Switch Modules
Installed .................................................................................................. 3-8
Figure 3-11 Installing a Mesh Guard ......................................................................... 3-9
Figure 3-12 Installing Fan Modules ......................................................................... 3-10
Figure 3-13 Chassis After Fan Modules Are Installed.............................................. 3-11
Figure 3-14 Installing Air Filters............................................................................... 3-12
Figure 3-15 Installing MPU Boards (1) .................................................................... 3-14
Figure 3-16 Installing MPU Boards (2) .................................................................... 3-15
Figure 3-17 Installing MPU Boards (3) .................................................................... 3-16
Figure 3-18 Installing an SFU Board ....................................................................... 3-17
Figure 3-19 Installing Network Processing Boards (1) ............................................. 3-19
Figure 3-20 Installing Network Processing Boards (2) ............................................. 3-20
Figure 3-21 Installing Network Processing Boards (3) ............................................. 3-21
Figure 3-22 Installing PIU Cards ............................................................................. 3-22
Figure 3-23 Installing Front Cable Trays ................................................................. 3-23
Figure 3-24 Chassis After Front Cable Trays Are Installed ...................................... 3-24
Figure 3-25 Installing the Lateral Cable Tray........................................................... 3-25
Figure 3-26 DC Power Cable External View............................................................ 3-27

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Figure 3-27 DC Power Cable Connections.............................................................. 3-28

Figure 3-28 Mapping Relationships Between Power Cables from the PDU and the
DC Power Supply Modules ................................................................... 3-28
Figure 3-29 DC Power Cable External View............................................................ 3-31
Figure 3-30 DC Power Cable Connections.............................................................. 3-32
Figure 3-31 Mapping Relationships Between Power Cables from the PDU and the
DC Power Supply Modules ................................................................... 3-32
Figure 3-32 AC Power Cable Connections.............................................................. 3-35
Figure 3-33 AC Power Cable Connections.............................................................. 3-36
Figure 3-34 Mapping Relationships Between Power Cables from the PDU and the
AC Power Supply Modules ................................................................... 3-36
Figure 3-35 HVDC Power Cable Connections......................................................... 3-39
Figure 3-36 HVDC Power Cable Connections......................................................... 3-40
Figure 3-37 Mapping Relationships Between Power Cables from the PDU and the
AC Power Supply Modules ................................................................... 3-40
Figure 4-1 Standard Cabinet..................................................................................... 4-2
Figure 4-2 Installing a Mounting Bracket ................................................................... 4-2
Figure 4-3 Installed Floating Nut ............................................................................... 4-3
Figure 4-4 Installing the ZXR10 M6000-8S Chassis into the Cabinet......................... 4-4
Figure 4-5 ZXR10 M6000-8S Chassis Installed In the Cabinet .................................. 4-5
Figure 4-6 M6000-8S Cable Tray .............................................................................. 4-6
Figure 4-7 Installation Point of the M6000-8S Cable Tray.......................................... 4-6
Figure 4-8 Installing the M6000-8S Cable Tray ......................................................... 4-7
Figure 4-9 M6000-8S Cable Tray Installed ................................................................ 4-7
Figure 4-10 M6000-8S Grounding Cable................................................................... 4-8
Figure 4-11 M6000-8S Chassis Grounding Cable Installation Completed.................. 4-9
Figure 4-12 Installing the M6000-8S DC Power Supply Module .............................. 4-10
Figure 4-13 M6000-8S DC Power Supply Module Installed ..................................... 4-11
Figure 4-14 Front View of the AC Power Supply Module ......................................... 4-12
Figure 4-15 Installing a Rectifier Module ................................................................. 4-12
Figure 4-16 Fastening Screws of the Rectifier Module ............................................ 4-13
Figure 4-17 Installing the M6000-8S Fan Module .................................................... 4-14
Figure 4-18 M6000-8S Fan Module Installed .......................................................... 4-15
Figure 4-19 Installing the M6000-8S Air Filter ......................................................... 4-16
Figure 4-20 M6000-8S Air Filter Installed ................................................................ 4-16
Figure 4-21 Installing the M6000-8S Board ............................................................. 4-17

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 Figures

Figure 4-22 M6000-8S Board Installed.................................................................... 4-18

Figure 4-23 Installing the M6000-8S Mother Card into the Board ............................ 4-19
Figure 4-24 M6000-8S Mother Card Installed.......................................................... 4-20
Figure 4-25 Installing the M6000-8S Daughter Card into the Mother Card............... 4-21
Figure 4-26 M6000-8S Daughter Card Installed In the Mother Card ........................ 4-22
Figure 4-27 Power Cable Connections in the DC Power Box .................................. 4-24
Figure 4-28 Wiring of Power Cables at the Ends on a DC Power Supply Module
............................................................................................................. 4-33
Figure 4-29 Cable Connections for the PDU ........................................................... 4-34
Figure 4-30 AC/DC Converter Terminals ................................................................. 4-37
Figure 4-31 Cable Wiring of the AC/DC Converter .................................................. 4-38
Figure 4-32 M6000-8S AC Power Cable Wiring ...................................................... 4-44
Figure 5-1 Standard Cabinet..................................................................................... 5-2
Figure 5-2 Installing a Mounting Bracket ................................................................... 5-2
Figure 5-3 Floating Nut Installed ............................................................................... 5-3
Figure 5-4 Installing the M6000-5S Chassis into the Cabinet .................................... 5-4
Figure 5-5 M6000-5S Chassis Installed In the Cabinet.............................................. 5-5
Figure 5-6 M6000-5S Grounding Cable .................................................................... 5-6
Figure 5-7 Protective Grounding Cable Connected to the M6000-5S Chassis ........... 5-6
Figure 5-8 Installing a DC Power Supply Module into the M6000-5S Chassis ........... 5-7
Figure 5-9 Installing a Blank Panel into the M6000-5S Chassis................................. 5-8
Figure 5-10 Chassis With Blank Panel Installed ........................................................ 5-8
Figure 5-11 Installing the M6000-5S AC Power Supply Module................................. 5-9
Figure 5-12 M6000-5S AC Power Supply Module Installed ..................................... 5-10
Figure 5-13 Installing the M6000-5S Fan Module .................................................... 5-11
Figure 5-14 M6000-5S Fan Module Installed .......................................................... 5-12
Figure 5-15 Installing the M6000-5S Air Filter ......................................................... 5-13
Figure 5-16 M6000-5S Air Filter Installed ............................................................... 5-13
Figure 5-17 Installing the M6000-5S Board ............................................................. 5-14
Figure 5-18 M6000-5S Board Installed.................................................................... 5-15
Figure 5-19 Installing the M6000-5S Mother Card into the Board ............................ 5-16
Figure 5-20 M6000-5S Mother Card Installed In the Board ..................................... 5-16
Figure 5-21 Installing the M6000-5S Daughter Card into the Mother Card............... 5-17
Figure 5-22 Installing a Blank Panel of the M6000-5S Chassis ............................... 5-17
Figure 5-23 Chassis With a Blank Panel Installed ................................................... 5-18
Figure 5-24 Installing a Blank Panel of the M6000-5S Chassis ............................... 5-18

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Figure 5-25 Chassis With a Blank Panle Installed ................................................... 5-19

Figure 5-26 M6000-5S Cable Tray .......................................................................... 5-20
Figure 5-27 Installing the M6000-5S Cable Tray (1) ................................................ 5-21
Figure 5-28 Installing the M6000-5S Cable Tray (2) ................................................ 5-21
Figure 5-29 Installing the M6000-5S Cable Tray (3) ................................................ 5-22
Figure 5-30 M6000-5S Cable Tray Installed ............................................................ 5-22
Figure 5-31 Power Cable Connections in the DC Power Box .................................. 5-24
Figure 5-32 Wiring of Power Cables at the Ends on a DC Power Supply Module
............................................................................................................. 5-33
Figure 5-33 Cable Connections for the PDU ........................................................... 5-34
Figure 5-34 Cable Wiring on the Terminals of the AC Power Supply Modules of
M6000-5S ............................................................................................. 5-37
Figure 6-1 Standard Cabinet..................................................................................... 6-2
Figure 6-2 Installing a Mounting Bracket ................................................................... 6-2
Figure 6-3 Floating Nut Installed ............................................................................... 6-3
Figure 6-4 Installing the M6000-3S Chassis into the Cabinet .................................... 6-4
Figure 6-5 M6000-3S Grounding Cable .................................................................... 6-5
Figure 6-6 M6000-3S Chassis Protective Grounding Cable Installed......................... 6-5
Figure 6-7 Installing the M6000-3S DC Power Supply Module .................................. 6-6
Figure 6-8 M6000-3S DC Power Supply Module Installed ......................................... 6-7
Figure 6-9 Installing the M6000-3S AC Power Supply Module .................................. 6-8
Figure 6-10 M6000-3S AC Power Supply Module Installed ....................................... 6-8
Figure 6-11 Installing the M6000-3S Fan Module ...................................................... 6-9
Figure 6-12 M6000-3S Fan Module Installed ............................................................ 6-9
Figure 6-13 Installing the M6000-3S Air Filter ......................................................... 6-10
Figure 6-14 Installing the M6000-3S Board ............................................................. 6-11
Figure 6-15 M6000-3S Board Installed.................................................................... 6-12
Figure 6-16 Installing the M6000-3S Mother Card into the Board ........................... 6-13
Figure 6-17 M6000-3S Mother Card Installed In the Board ..................................... 6-13
Figure 6-18 Installing the M6000-3S Daughter Card into the Mother Card............... 6-14
Figure 6-19 M6000-3S Daughter Card Installed In the Mother Card ........................ 6-14
Figure 6-20 M6000-3S Cable Tray .......................................................................... 6-15
Figure 6-21 Installing the M6000-3S Cable Tray (1) ................................................ 6-16
Figure 6-22 Installing the M6000-3S Cable Tray (2) ................................................ 6-16
Figure 6-23 Installing the M6000-3S Cable Tray (3) ................................................ 6-17
Figure 6-24 Power Cable Connections in the DC Power Box .................................. 6-19

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 Figures

Figure 6-25 Wiring of Power Cables at the Ends on a DC Power Supply Module
............................................................................................................. 6-28
Figure 6-26 Cable Connections for the PDU ........................................................... 6-29
Figure 6-27 Cable Wiring on the Terminals of the AC Power Supply Modules of
M6000-3S ............................................................................................. 6-32
Figure 7-1 Binding Cables......................................................................................... 7-2
Figure 7-2 Cable Outlets on Cabinet Top .................................................................. 7-2
Figure 7-3 Cable Outlets at the Cabinet Bottom ........................................................ 7-3
Figure A-1 Opening the Rear Panel ..........................................................................A-1
Figure A-2 Removing Copper Ground Bars...............................................................A-2
Figure A-3 Installing the Jumper Chip and DC Input Cables......................................A-2
Figure A-4 DC PDU After the Jumper Chip and DC Input Cables Are Installed ...........A-2
Figure A-5 Installing Copper Ground Bars and OT Terminals of Input and Output
Protective Grounding Cables ..................................................................A-3
Figure A-6 Installing the Rear Panel..........................................................................A-3
Figure A-7 DC PDU After the Rear Panel is Installed ................................................A-3
Figure B-1 Cutting the Cable.....................................................................................B-1
Figure B-2 Covering the Cable with a Heat Shrink Tube............................................B-2
Figure B-3 Peeling the Insulating Layer ....................................................................B-2
Figure B-4 Inserting the Cable into the Copper Lug...................................................B-2
Figure B-5 Pressing the Copper Lug .........................................................................B-3
Figure B-6 Blowing the Heat Shrink Tube to Let It Shrink ..........................................B-3
Figure C-1 Composition of a Non-shielded Network Cable....................................... C-1
Figure C-2 Pins........................................................................................................ C-2
Figure C-3 Peeling the Cable Jacket........................................................................ C-3
Figure C-4 Arranging the Order of Twisted Pair Wires.............................................. C-3
Figure C-5 Inserting the Twisted Pair Wires ............................................................. C-4
Figure C-6 Pressing the Connector .......................................................................... C-4
Figure C-7 Testing the Network Cable...................................................................... C-5
Figure D-1 Power Cable Label (Unit: mm) ............................................................... D-2
Figure D-2 Pasting Position of Power Cable Labels (Unit: mm)................................ D-2
Figure D-3 Example of a Power Cable Label............................................................ D-3
Figure D-4 Example of a Signal Cable Label............................................................ D-5
Figure D-5 Example of a Fiber Pigtail Label ............................................................. D-6
Figure D-6 Wire Length Label (Unit: mm) ................................................................ D-7
Figure D-7 Example of a Cable Length Label........................................................... D-7

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ZXR10 M6000-S Hardware Installation Guide

Figure D-8 Pasting a Label (1) ................................................................................. D-8

Figure D-9 Pasting a Label (2) ................................................................................. D-9
Figure D-10 Pasted Label ........................................................................................ D-9

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 Tables
Table 1-1 Tools and Instruments ............................................................................... 1-3
Table 3-1 DC Power Cable Connections ................................................................. 3-29
Table 3-2 DC Power Cable Connections ................................................................. 3-33
Table 3-3 AC Power Cable Connections ................................................................. 3-37
Table 3-4 HVDC Power Cable Connections ............................................................ 3-41
Table 4-1 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 4-24
Table 4-2 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets) ................. 4-25
Table 4-3 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market) ................................. 4-26
Table 4-4 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 4-27
Table 4-5 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets) ................. 4-28
Table 4-6 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market) ................................. 4-29
Table 4-7 Wiring of 50 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 4-30
Table 4-8 Wiring of 70 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 4-31
Table 4-9 Wiring of Power Cables from PDU to Power Supply Module................... 4-32
Table 4-10 Cable Wiring From Power Distribution Cabinet to PDU.......................... 4-35
Table 4-11 Cable Wiring From PDU to AC/DC Converter ........................................ 4-36
Table 4-12 Cable Wiring From AC/DC Converter to DC Power Supply Modules
(VDE)..................................................................................................... 4-38
Table 4-13 Cable Wiring From AC/DC Converter to DC Power Supply Modules
(VDE Certificated for British Market)....................................................... 4-39
Table 4-14 Cable Wiring From AC/DC Converter to DC Power Supply Modules
(CCC) .................................................................................................... 4-40
Table 4-15 Cable Wiring From AC/DC Converter to DC Power Supply Modules
(UL) ....................................................................................................... 4-42
Table 5-1 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 5-25

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Table 5-2 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets) ................. 5-26
Table 5-3 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market) ................................. 5-27
Table 5-4 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 5-28
Table 5-5 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets) ................. 5-28
Table 5-6 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market) ................................. 5-29
Table 5-7 Wiring of 50 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 5-30
Table 5-8 Wiring of 70 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 5-31
Table 5-9 Wiring of Power Cables from PDU to Power Supply Module................... 5-32
Table 5-10 Cable Wiring From Power Distribution Cabinet to PDU ......................... 5-35
Table 5-11 Cable Wiring From PDU to AC Power Supply Modules of M6000-5S
.............................................................................................................. 5-36
Table 6-1 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 6-19
Table 6-2 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets) ................. 6-20
Table 6-3 Wiring of 25 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market) ................................. 6-21
Table 6-4 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 6-22
Table 6-5 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (UL, VDE for Non-British Markets) ................. 6-23
Table 6-6 Wiring of 35 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (VDE for British Market) ................................. 6-24
Table 6-7 Wiring of 50 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 6-25
Table 6-8 Wiring of 70 mm2 Power Cables from Power Distribution Cabinet in
Equipment Room to PDU (Chinese Certification) ................................... 6-26
Table 6-9 Wiring of Power Cables from PDU to Power Supply Module................... 6-27
Table 6-10 Cable Wiring From Power Distribution Cabinet to PDU ......................... 6-30
Table 6-11 Cable Wiring From PDU to AC Power Supply Modules of M6000-3S
.............................................................................................................. 6-31
Table 9-1 Cabinet Installation Checklist..................................................................... 9-1

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 Tables

Table 9-2 Checklist of Device Installations Inside the Cabinet ................................... 9-2
Table 9-3 Checklist of the Installation of Power Cables and Protective Grounding
Cables ..................................................................................................... 9-2
Table 9-4 Signal Cable Installation Checklist ............................................................. 9-3
Table C-1 Wire Relationships of a Straight-Through Cable....................................... C-2
Table C-2 Wire Relationships of a Crossover Cable ................................................. C-2
Table D-1 L Label Format Descriptions for Power Cables ........................................ D-2
Table D-2 R Label Format Descriptions for Power Cables ........................................ D-3
Table D-3 Format Descriptions for Signal Cable Labels at the ZTE Equipment
Side ........................................................................................................ D-4
Table D-4 Format Descriptions for Signal Cable Labels at the DDF Side.................. D-4
Table D-5 Format Descriptions for Fiber Pigtail Labels at the ZTE Equipment
Side ........................................................................................................ D-5
Table D-6 Format Descriptions for Fiber Pigtail Labels at the ODF Side ................... D-6

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 Glossary
DDF
- Digital Distribution Frame
ESD
- Electrostatic Discharge
ODF
- Optical Distribution Frame
PDU
- Power Distribution Unit
PE
- Protective Earth
SFP
- Small Form-Factor Pluggable
SFP+
- Small Form-factor Pluggable Plus
XFP
- 10-Gigabit Small Form-Factor Pluggable

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