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PowerLogic™ ION7550 - ION7650 Installation Guide

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0% found this document useful (0 votes)
192 views30 pages

PowerLogic™ ION7550 - ION7650 Installation Guide

Uploaded by

Ahmed Rabaa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

PowerLogic™ ION7550 / ION7650

Installation guide

70002-0247-15
05/2019
PowerLogic ION7550 / ION7650 Installation Guide

Safety information

Important information
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service or
maintain it. The following special messages may appear throughout
this bulletin or on the equipment to warn of potential hazards or to call
attention to information that clarifies or simplifies a procedure.

The addition of either symbol to a “Danger” or “Warning” safety label


indicates that an electrical hazard exists which will result in personal injury
if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages following this symbol to avoid
possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE is used to address practices not related to physical injury.

Please note
Electrical equipment should be installed, operated, serviced and maintained
only by qualified personnel. No responsibility is assumed by Schneider
Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the
construction, installation, and operation of electrical equipment and has
received safety training to recognize and avoid the hazards involved.

© 2019 Schneider Electric. All rights reserved. 3


PowerLogic ION7550 / ION7650 Installation Guide

Notices
FCC
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures.

Reorient or relocate the receiving antenna.


Increase the separation between the equipment and receiver.
Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.

The user is cautioned that any changes or modifications not expressly approved by Schneider Electric could void
the user’s authority to operate the equipment.
This digital apparatus complies with CAN ICES-3(B) /NMB-3(B).

This equipment complies with Part 68 of the FCC rules and the requirements adopted by the Administrative Council
for Terminal Attachments (ACTA). On the side of this equipment is a label that contains, among other information,
a product identifier in the format US: AAAEQ##TXXXX. If requested, this number must be provided to the telephone
company.
This equipment uses the following Universal Service Order Codes (“USOC”) jacks: RJ11.
A plug and jack used to connect this equipment to the premises wiring and telephone network must comply with the
applicable FCC Part 68 rules and requirements adopted by the ACTA. A compliant telephone cord and modular
plug or compliant modular jack is provided with this product.
The REN is used to determine the number of devices that may be connected to a telephone line. Excessive RENs
on a telephone line may result in the devices not ringing in response to an incoming call. In most but not all areas,
the sum of RENs should not exceed five (5.0). To be certain of the number of devices that may be connected to a
line, as determined by the total RENs, contact the local telephone company. The REN for this product is part of the
product identifier that has the format US: AAAEQ##TXXXX. The digits represented by ## are the REN without a
decimal point (e.g., 03 is a REN of 0.3).
If this equipment, Digital Power Meter with Internal Modem, causes harm to the telephone network, the telephone
company will notify you in advance that service may be temporarily discontinued. When advance notice is not
practical, the telephone company will notify you as soon as possible. You will also be advised of your right to file a
complaint with the FCC if you believe it is necessary.
The telephone company may make changes in its facilities, equipment, operations or procedures that could affect
the operation of this equipment. If this happens, the telephone company will provide advance notice in order for you
to make necessary modifications to maintain uninterrupted service.
If you experience trouble with this equipment, Digital Power Meter with Internal Modem, please contact Schneider
Electric. If this equipment is causing harm to the telephone network, the telephone company may request that you
disconnect this equipment until the problem is resolved.
There are no user serviceable parts in this equipment.
Connection to party line service is subject to state tariffs. Contact the state public utility commission, public service
commission or corporation commission for information.
If your premises has specially wired alarm equipment connected to the telephone line, ensure that the installation
of this Digital Power Meter with Internal Modem does not disable your alarm equipment. If you have questions about
what will disable alarm equipment, consult your telephone company or a qualified installer.

Network compatibility notice for the internal modem


The internal modem in meters equipped with this option is compatible with the telephone systems of most countries
in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems
using the modem on your phone system occur, please contact Schneider Electric Technical Support.

4 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Safety precautions
Installation, wiring, testing and service must be performed in accordance
with all local and national electrical codes.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH


• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See NFPA 70E in the USA, CSA Z462 or applicable local standards.
• Turn off all power supplying this device and the equipment in which it is installed before
working on the device or equipment.
• Always use a properly rated voltage sensing device to confirm that all power is off.
• Treat communications and I/O wiring connected to multiple devices as hazardous live until
determined otherwise.
• Do not exceed the device’s rating for maximum limits.
• Do not use this device for critical control or protection applications where human or
equipment safety relies on the operation of the control circuit.
• Never short the secondary of a potential/voltage transformer (PT/VT).
• Never open circuit a current transformer (CT).
• Always use grounded external CTs for current inputs.
• Do not perform Dielectric (Hi-Pot) or Megger testing on the power supply of this device.
• Ensure the meter base terminal strips cannot be accessed once the meter is installed.
• This meter can only be used as a permanently installed device with permanent electrical
connections including earth ground.
• Connect protective ground (earth) before turning on any power supplying this device.
• Do not use the data from the meter to confirm the power is off.
• Incorrectly configured ION modules may render the meter non-functional. Do not modify a
module’s configuration without understanding the impact to the meter and any associated
devices.
• Replace all devices, doors and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

NOTE
Do not perform Dielectric (Hi-Pot) or Megger testing on the power supply because its
internal surge protection circuitry starts functioning at levels below typical Hi-Pot
voltages. Contact your local Schneider Electric representative for more information on
device specifications and factory testing.

NOTE
See IEC 60950-1:2005, Annex W for more information on communications and I/O
wiring connected to multiple devices.

© 2019 Schneider Electric. All rights reserved. 5


PowerLogic ION7550 / ION7650 Installation Guide

PowerLogic ION7550 / ION7650 models


Integrated display model
Comes with front optical port.

TRAN (transducer) model


The TRAN model has no display.

Available options
Option
Current
Form Factor COM I/O Security
Inputs
 Integ. Display  Standard  Standard  Standard (8 digital  Standard1
 TRAN (5 Amp) (RS-232, RS-485, inputs, 3 Form C relays,
 RMANSI2
 5 MB memory  1 Amp optical) 4 Form A outputs)
 Ethernet RJ45  Extra 8 digital inputs  RMICAN3
 10 MB memory
Power  Ethernet Fiber  Four 0-1mA analog  RMICAN
 Up to 256 Supply
sampling rate  Modem inputs sealed4
ION7550
 Standard  Four 0-20 mA analog
 Low Volt- inputs
age DC  Four -1 to 1mA analog
outputs
 Four 0-20 mA analog
outputs
Current
Form Factor COM I/O Security
Model

Inputs
 Integ. Display  Same as  Same as  Same as ION7550  Same as
 TRAN ION7550 ION7550 ION7550
 5 MB memory
Power
 10 MB memory Supply
 Up to 512
ION7650 sampling rate  Same as
(standard) ION7550
 1024 sampling
rate (optional)
 EN50160
compliance
 IEC61000-4-30
Class A
compliance

Notes
1
Standard = password protected, no locking or sealing.
2
RMANSI = ANSI C12.16 approved revenue meter; meets ANSI C12.20 class 0.2
accuracy standards.
3
Meets Measurement Canada locking requirements.
4
Meets Measurement Canada locking requirements and is factory sealed (only for
delivery to Canada).

Available accessories
 Remote display
 Gasket
 Adapter plate
 Terminal covers

6 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Before you begin


Before installing the meter, familiarize yourself with the steps in this guide
and read the safety precautions.

Recommended tools
 Phillips screwdriver
 Precision flat-head screwdriver
 Wire cutters / stripper

Meter overview
Meter front Meter back

Voltage and Current Inputs

Digital Inputs Analog Inputs Analog Outputs

I/O Expansion
Softkeys Card
ESC Button

Optical Port
Power Communications Ground
Supply Card Terminal

Operational Navigation PROG/ Form C Digital Form A


LEDs Buttons SELECT Button Digital Outputs Inputs Digital Outputs

Front panel button functions


PROG/SELECT: Press the PROG/SELECT (program or select) button to enter

PROG
Setup mode. In Setup mode, press the PROG/SELECT button to accept
changes.

ESC: Press the ESC (Escape) button to return to a higher menu or


ESC
discontinue a configuration change.

NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or


increment / decrement numbers.

Press the LEFT or RIGHT arrow buttons to move to an adjacent digit.


SOFTKEY: Press a SOFTKEY button to select the parameter that you want to
configure from the sub-menus.

© 2019 Schneider Electric. All rights reserved. 7


PowerLogic ION7550 / ION7650 Installation Guide

Unit dimensions
Basic model — rear view

Basic model — front view Basic model — side view

8 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Step 1: Mount the meter


Environmental specifications
Mounting Location Indoor use
Pollution Degree 2
Altitude Less than 2000 m (6561 feet) above sea level
Operating Temperature Range -20 to +70ºC (-4 to +158ºF) Standard Power Supply
-20 to +50ºC (-4 to +122ºF) Low Voltage DC Power Supply
No formation of ice
Display Operating Range -20 to +70ºC (-4 to +158ºF)
Storage Range -40 to +85ºC (-40 to +185ºF)
Relative Humidity Range 0 to 95% non-condensing

Meter battery considerations


The meter’s battery life expectancy depends on both temperature and the
amount of time the meter is without power. For typical installations, the
battery should last 20 years or more. If the meter is not powered, the battery
will last a minimum of 7 years at room temperature.

Integrated display model


1. Fit the meter into the DIN standard 192 cutout (186 mm by 186 mm).
2. Slide the four brackets into their slots on the back of the meter and
secure using the four Phillips head screws. Do not overtighten.

Screw

DIN 192
Cutout
Bracket

Step 2: Wire the ground terminal


Connect the terminal to a good earth ground with a 2.1 mm2 (14 AWG)
wire. Ensure that the terminal nut is tightened down securely onto the
ground wire. Do not use metal door hinges as a grounding point.

© 2019 Schneider Electric. All rights reserved. 9


PowerLogic ION7550 / ION7650 Installation Guide

Step 3: Wire the digital I/O and analog I/O


Form C digital outputs: mechanical relays R1 - R3
Type Form C (R1, R2, R3)
Contacts K (common), Y (NO), Z (NC)
Internal Form C Wire Use wiring that is appropriate for the application
Mechanical Torque 1.35 Nm (11.95 in-lb) max
Relay
Connector Ring or split ring connector
Voltage Rating 250 VAC / 30 VDC
Rated Load @ Resistive: 10 A (AC/DC)
Rated Voltage Inductive (PF=0.4): 7.5 A (AC) / 5 A (DC)
R11 R13 Max. Voltage 300 VAC / 125 VDC between K and NO/NC
R12 Max. Load @ 3 A (AC) / 0.2 A (DC)
Max. Voltage
Turn-On Time 15 ms max.
Isolation 2,000 VAC
R11 R12 R13 R21 Turn-Off Time 5 ms max.
Lifetime No load = 10,000,000 operations
Rated voltage and load = 100,000 operations
Update time ½ cycle or 1 s

NO K NC
Meter
Mechanical
relays should
always be
protected by
external fuses
Load
Alarm Lamp

External Supply

Form A digital outputs: solid state relays D1 - D4


Internal Form A Type Form A (D1, D2, D3, D4)
Solid State Relay Wire 1.3 to 0.1 mm2 (16 to 28 AWG)
Torque 0.90 Nm (7.97 in-lb) max
Signal Type Continuous or pulse
Max. Load Voltage 30 VDC
+ Max. Load Current 80 mA per channel
_ Scan Time ½ cycle or 1 s
D1
DIGITAL OUTPUTS Meter
D4 D3 D2 D1 + + +
- + - + - + - + _ _ _
D3 D2 D1

+ + +
_ _ _ +
1.8 Wh _
External
Relays External Supply
30 VDC max

D4 output is factory-configured to pulse once every 1.8 Wh for Class 20


meters, or once every 0.18 Wh for Class 2 meters (for calibration testing
purposes).

10 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Digital inputs: S1 - S8
Type Self-excited (internal 30 VDC supply)
Application Dry contact sensing, or with external excitation
DIGITAL INPUTS Wire 1.3 to 0.1 mm2 (16 to 28 AWG)
S S S S S S S S S
C
O
8 7 6 5 4 3 2 1 Torque 0.90 Nm (7.97 in-lb) max
M
Min. Pulse Width 1 ms
Max. Pulse Rate 20 pulses per second
Timing Resolution 1 ms
Updated ½ cycle (after timing resolution)
Isolation to Ground max. 200 VDC for 10s
Max. External Voltage 130 VDC continuous

Internal excitation External excitation

Meter Meter

_ _
S7 S7
+ +

_ _
S8 S8
+ +

30 VDC
+ 30 VDC
+
SCOM _ Optically- SCOM
_ Optically-
coupled switch +
_ coupled
switch
External Supply
130 VDC max

Digital inputs (meter ordering option): DI1 - DI8


Type Self excited (internal 30 VDC supply)
Application Dry contact sensing, or with external excitation
Wire 1.3 to 0.1 mm2 (16 to 28 AWG)
Torque 0.90 Nm (7.97 in-lb) max
Min. Pulse Width 20 ms
Max. Pulse Rate 25 pulses per second
Timing Resolution 1 ms
Updated ½ cycle (after timing resolution)
Isolation to Ground 750 VDC
Max. External Voltage 50 VDC continuous

Internal excitation External excitation

Meter Meter

Optically- Optically-
coupled switch coupled switch

External Supply
50 VDC max

© 2019 Schneider Electric. All rights reserved. 11


PowerLogic ION7550 / ION7650 Installation Guide

Analog inputs (meter ordering option): AI1 to AI4


Type Captured wire connector
Wire 1.3 to 0.1 mm2 (16 to 28 AWG)
Torque 0.90 Nm (7.97 in-lb) max
AI3 Signal Type DC current
+ - 0 to 20 mA (scalable 4-20 mA) or 0 to 1 mA
Range
Input Impedance 24  (0-20 mA option) or 475  (0-1 mA option)
Accuracy +/– 0.3% of full scale
Update Rate 1s
AI4 AI3 AI2 AI1 Isolation to Ground 750 V
Common Mode +/– 250 V (400 k channel/channel)

mA Meter
mV Example
Thermocoupler + application:
Voltage-to-
Current AI1 temperature
Transducer sensing
-

NOTE
Do not connect the analog inputs of the I/O card to the analog outputs on the same
I/O card.

Analog outputs (meter ordering option): AO1 to AO4


Type Captured wire connector
Wire 1.3 to 0.1 mm2 (16 to 28 AWG)
Torque 0.90 Nm (7.97 in-lb) max
AO3 Signal Type DC current
OUT COM Range 0 to 20 mA (scalable 4-20 mA) or -1 to 1 mA (scalable 0-1
mA)
Driving Capability 500  (0-20 mA option) or 10 k (-1 to 1 mA option)
Accuracy +/– 0.30% of full scale
Update Rate ½ cycle or 1 s
AO4 A03 A02 AO1
Latency min. 1 cycle for measurement + ½ cycle for ION + 1 s delay
for hardware
Isolation to Ground 750 V

Meter
Example application: driving an
+ OUT
analog meter with the DC
Analog
AO1 current output
Meter
COM

NOTE
Do not connect the analog outputs of the I/O card to the analog inputs on the same
I/O card.

12 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Step 4: Wire the voltage and current inputs

V1 V2 V3 V4 Vref I11 I12 I21 I22 I31 I32 I41 I42 I51 I52
3~ VOLTAGE INPUTS 3~ CURRENT INPUTS

Voltage inputs
Connector Type Ring or split ring connector
Wire Gauge 3.3 to 2.1 mm2 (12 to 14 AWG)
Torque 1.35 Nm (11.95 in-lb) max
Rated Voltage 347 V L-N RMS /600 V L-L RMS
Frequency 50/60 Hz ± 15%
Fault Capture 1200 V L-N peak
Overload 1500 VAC RMS continuous
Dielectric Withstand 3250 VAC RMS
Input Impedance 5 M/phase (phase - Vref, phase to earth)
Measurement Category III

Current inputs: Class 20 current inputs (5A option)


Connector Type Ring or split ring connector
Wire Gauge 5.3 to 3.3 mm2 (10 to 12 AWG):
Use 8.4 mm2 (8 AWG) for 10-20 A applications
Torque 1.35 Nm (11.95 in-lb) max
Accuracy Range 50 mA to 20 A
Starting Current 0.005 A RMS
Fault Capture 70 A peak
Rated Voltage 600 V RMS (CAT III IEC61010-1)
Overload 500 A RMS for 1 s, non-recurring
Dielectric Withstand 3250 VAC RMS
Burden 0.05 VA per phase (at 5 A)
Impedance 0.002  per phase

Current inputs: Class 2 current inputs (1A option)


Connector Type Ring or split ring connector
Wire Gauge 5.3 to 3.3 mm2 (10 to 12 AWG)
Torque 1.35 Nm (11.95 in-lb) max
Accuracy Range 10 mA to 10 A
Starting Current 0.001 A RMS
Fault Capture 17.5 A peak
Rated Voltage 600 V RMS (CAT III IEC61010-1)
Overload 50 A RMS for 1s, non-recurring
Dielectric Withstand 3250 VAC RMS
Burden 0.015 VA per phase (at 1 A)
Impedance 0.015  per phase

NOTE
The appropriate Volts Mode setting is included with each wiring diagram. Refer to Step
8 to learn how to configure Volts Mode on the meter.

© 2019 Schneider Electric. All rights reserved. 13


PowerLogic ION7550 / ION7650 Installation Guide

Voltage and current input wiring considerations


Clearly label the device’s disconnect circuit mechanism and install it within
easy reach of the operator.

The fuses / circuit breakers must be rated for the installation voltage and
sized for the available fault current.

Fuse for neutral terminal is required if the source neutral connection is not
grounded. Meter must be configured for specified volts mode.
Maximum voltage at meter measurement terminals
P1 P1 P1 P1
P2 P2

N N

R P2 P2
P3 P3
P3 P3
E E E E E E E E

≤ 347 VLN / 600 VLL ≤ 347 VLN / 600 VLL ≤ 600 VLL ≤ 600 VLL

L1
L
L1

N
L2 L2
E E E E
E E
≤ 600 VLL ≤ 600 VLN ≤ 347 VLN / 600 VLL

Legend
2 A fuses and disconnect switch

Shorting block

PT primary fuses and disconnect switch

3 A fuse

3PH Voltage

V1 V2 V3 V4 V V V V V

L1
L2
L3

Volts mode = DELTA Volts mode = 4W-WYE Volts mode = 3W-


WYE

14 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

3PH Current
2 CT 3 CT 3 CT
(residual current on I4)
I1 I2 I3 I4 I5 I1 I2 I3 I4 I5
I1 I2 I3 I4 I5

L1 L1
L2 L2 L1
L3 L3 L2
L3
N
5 CT 4 CT 4 CT
(residual current on I5)
I1 I2 I3 I4 I5 I1 I2 I3 I4 I5
I1 I2 I3 I4 I5

L1 L1
L2 L2 L1
L3 L3 L2
N N L3
Aux N

1PH Voltage and current


1PH3W LL with N 1PH2W LL
V V

Control power
Always use a fuse on L/+. Fuse N/- when connecting an ungrounded neutral
to the control power. If using a control power transformer, fuse both primary
and secondary sides of the transformer.

The fuses / circuit breakers must be rated for the installation voltage and
sized for the available fault current.

Standard Power Supply Low Voltage Power Supply

G L/+ N/- G L/+ N/-

85 - 240 VAC (± 10%) 47-63 Hz 20 - 60 VDC (± 10%)


110 - 300 VDC (± 10%)

© 2019 Schneider Electric. All rights reserved. 15


PowerLogic ION7550 / ION7650 Installation Guide

Step 5: Wire the communications


RS-232 connections (COM1)
DB9 Null Modem
Wiring Diagram Null modem cable pinout
Pin 3 - Transmit Data - Pin 2
Pin 2 - Receive Data - Pin 3
Pin 7 - Request to Send- Pin 8
DTE DTE Pin 8 - Clear to Send- Pin 7
(computer) (meter) Pin 5 - Signal Ground- Pin 5
Pin 6 - Data Set Ready- Pin 4
Pin 4 - Data Terminal Ready- Pin 6

Meter connected to external


Specification Meter connected to computer
modem
Connector Type DB9 female end for mating with male connector on the meter
Wire Null modem RS-232 cable Straight-through RS-232 cable
Maximum Cable Length 15.2 m (50 ft)
Data Rate 300 – 115,200 bps
Isolation Optical
Duplex Full
Compliance ANSI/IEEE C37.90.1-2002 surge withstand and fast transient tests

RS-485 connections (COM1 and COM2)


SH RS-485 Shield (electrically connected to chassis ground)
– RS-485 Data Minus
+ RS-485 Data Plus

Connector Type Captured wire


Wire Shielded twisted pair RS-485 cable,
0.33 mm2 (22 AWG) or larger
Torque 0.90 Nm (7.97 in-lb) max
Maximum Cable Length 1219 m (4000 ft) total for entire bus
Data Rate 300 – 115,200 bps
Maximum Devices (per bus) 32
Isolation Optical
Duplex Half
Compliance ANSI/IEEE C37.90.1-2002 surge withstand and fast
transient tests
Connect SH at
one end only

Infrared connections (COM4)


Interface ANSI C12.18 Type II optical port
Location Front of meter
Data Rate 1,200 – 19,200 bps
Duplex Half

16 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Ethernet connections (if equipped)


10BASE-T / 100BASE-TX

Pin 1: Transmit Data +


Pin 2: Transmit Data -
Pin 3: Receive Data +
Pin 6: Receive Data -

Wire Type High quality Category 5 or 6 unshielded twisted pair cable


Connector Type RJ45 modular
Maximum Length 100 m (328 ft)
Type IEEE 802.3 10/100BASE-T for 10/100 Mbps base band CSMA/CD LANs
Data Rate 10/100 Mbps
Isolation Transformer isolated to 1500 V RMS
Max. Connections Allowed 8 simultaneous (32 via Modbus TCP/IP)

100BASE-FX (Fiber)
Wire Type 62.5/125 or 50/125 micrometer multimode fiber optic cable
Connector Type SC
Maximum Length 2000 m (6562 ft) full duplex
400 m (1312 ft) half duplex
Data Rate 100 Mbps
Isolation Optical

Ethernet TCP/IP service ports


SC type fiber cable
Protocol Port
ION 7700
Modbus RTU 7701
Modbus TCP 502
Only one EtherGate EtherGate (COM1) 7801
connection per port EtherGate (COM2) 7802
is allowed at a time DNP TCP 20,000
SMTP 25 (configurable)

Internal modem connection (COM3 if equipped)

Pin 3: Ring
Pin 4: Tip

Connector Type RJ11


Wire Type FCC Part 68 compliant telephone cord (two male RJ11
ends)
Data Rate 300 bps – 56 kbps
Error Correction V.42 LAPM, MNP 2-4, V.44
Data Compression V.42 bis/MNP 5

© 2019 Schneider Electric. All rights reserved. 17


PowerLogic ION7550 / ION7650 Installation Guide

Step 6: Wire the power supply


Specification Standard power supply Low voltage DC
Type Captured wire connector
Wire 3.3-2.1 mm2 (12-14 AWG) 2.1-0.8 mm2 (14-18 AWG)
G L+ N_
Torque 0.90 Nm (7.97 in-lb) max
Rated Inputs 85-240 VAC ±10% (47-63 Hz), or 20-60 VDC ±10%
110-300 VDC ±10%
Installation Category II II
Dielectric Withstand 2500 VAC RMS at 60 Hz for 60s
Burden 20 W / 45 VA maximum 20 W / 20 VA maximum
Ride-through 100 ms (6 cycles at 60 Hz) min. None

Step 7: Power up the meter


1. Ensure the ground wire is securely connected on both ends.
2. Ensure the meter’s power supply voltage is within the allowed range.
3. Power up the meter.

Step 8: Set up the meter using the front panel


The following Setup screens are available for meter configuration via the
front panel:
BASIC SETUP
COM1 SETUP
COM2 SETUP
COM3 SETUP
COM4 SETUP
NETWORK SETUP
PQ SETUP
FORMAT SETUP
DISPLAY SETUP
TIME SETUP
SECURITY SETUP
METER RESETS

Use the PROG/SELECT, ESC, softkeys and arrow buttons to configure settings.
The following example shows Volts Mode setup using the meter front panel.

Press

Press

Press
Press

Press

Press PROG/SELECT Press


to enter Setup Mode Use arrow buttons to
from Display Mode. move up and down in Use arrow buttons to
list. Press PROG/ move up and down in
SELECT to select list. Press PROG/ Press Mode softkey.
Basic Setup. SELECT to select PT/ Use arrow buttons to
CT Setup. move up and down in
list. Press PROG/
SELECT to select Delta.

18 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Password
A password is required for all front panel configuration changes and to enter
the Security Setup menu. The password is set to 0 (zero) in the factory. The
front panel only prompts you for the meter password once, before you make
your first configuration change. You can disable the password via the
Security Setup menu.

Selecting the front panel language


Meters are shipped with English as the default front panel language.
To select another language:
1. Press PROG/SELECT and the right arrow buttons, hold for two seconds
then release.
2. Scroll through the language list and select the language you want.

3. Press PROG/SELECT to confirm.

You can also access this setting via the Display Setup menu.

NOTE
The meter only communicates to software in English.

© 2019 Schneider Electric. All rights reserved. 19


PowerLogic ION7550 / ION7650 Installation Guide

Front panel setup menu settings


The following table lists all settings that can be read or configured via the
front panel.

Menu Setting Description Range (Values) Default


VOLTS MODE The power system’s configuration – 4W-WYE, DELTA, 3W-WYE, 4W-WYE
WYE, DELTA, etc. SINGLE, DEMO
PT PRIMARY The Potential Transformer’s primary 1 to 999,999.99 120.00
winding voltage rating
PT SECONDARY The Potential Transformer’s 1 to 999,999.99 120.00
secondary winding voltage rating
CT PRIMARY The Current Transformer’s primary 1 to 999,999.99 5.00
winding current rating
CT SECONDARY The Current Transformer’s secondary 1 to 999,999.99 5.00
winding current rating
V4 PRIMARY The Potential Transformer’s primary 1 to 999,999.99 120.00
winding voltage rating on V4
V4 SECONDARY The Potential Transformer’s 1 to 999,999.99 120.00
secondary winding voltage rating on
V4
I4 PRIMARY The Current Transformer’s primary 1 to 999,999.99 5.00
winding current rating on I4
I4 SECONDARY The Current Transformer’s secondary 1 to 999,999.99 5.00
winding current rating on I4
I5 PRIMARY The Current Transformer’s primary 1 to 999,999.99 5.00
winding current rating on I5
BASIC SETUP

I5 SECONDARY The Current Transformer’s secondary 1 to 999,999.99 5.00


winding current rating on I5
V NOMINAL The V1, V2 and V3 nominal voltage 1.000 to 999,999.000 120.00
used for harmonics calculations
V4 NOMINAL The V4 nominal voltage used for 1.000 to 999,999.000 120.00
harmonics calculations
Va POLARITY The polarity of the Potential Normal or Inverted Normal
Transformer on Va
Vb POLARITY The polarity of the Potential Normal or Inverted Normal
Transformer on Vb
Vc POLARITY The polarity of the Potential Normal or Inverted Normal
Transformer on Vc
V4 POLARITY The polarity of the Potential Normal or Inverted Normal
Transformer on V4
Ia POLARITY The polarity of the Current Normal or Inverted Normal
Transformer on Ia
Ib POLARITY The polarity of the Current Normal or Inverted Normal
Transformer on Ib
Ic POLARITY The polarity of the Current Normal or Inverted Normal
Transformer on Ic
I4 POLARITY The polarity of the Current Normal or Inverted Normal
Transformer on I4
I5 POLARITY The polarity of the Current Normal or Inverted Normal
Transformer on I5
CURRENT The type of current probes being Factory Default, User Defined 1, Factory
PROBE TYPE used with the meter or User Defined 2 Default

20 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Menu Setting Description Range (Values) Default


PROTOCOL The communications protocol ION, Modbus RTU, Modbus ION
Master, DNP V3.00,
GPS:Truetime/Datum,GPS:
Arbiter, GPS:Arbiter-Vorne,
Factory, Ethergate, ModemGate,
None1
BAUD RATE The data rate, in bits per second 3002, 1200, 2400, 4800, 9600, 19200
COM1 SETUP

19200, 38400, 57600, 115200


TRAN DELAY The transmit delay in seconds 0 to 1 0.010
UNIT ID Every meter on an RS-485 network 1 to 9999 From serial
must have a unique Unit ID number number3
SERIAL PORT Parity and stop bits for the port 8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
MODE Hardware mode for the port RS232 or RS485 RS232
FLOW CONTROL Specifies the handshake mode when RTS + DELAY or RTS/CTS RTS +
COM1 is set to RS232 DELAY
RS485 BIAS Turns on biasing when Mastering on ON or OFF OFF
the RS-485 bus
PROTOCOL The communications protocol See COM1 protocol Modbus
RTU
BAUD RATE The data rate, in bits per second 3002 1200, 2400, 4800, 9600, 57600
COM2 SETUP

19200, 38400, 57600, 115200


TRAN DELAY The transmit delay in seconds 0 to 1 0.010
UNIT ID Every meter on an RS-485 network 1 to 9999 101
must have a unique Unit ID number
SERIAL PORT Parity and stop bits for the port 8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
RS485 BIAS Turns on biasing when Mastering on ON or OFF OFF
the RS-485 bus
PROTOCOL The communications protocol ION, Modbus RTU, Modbus ION
Master, DNP V3.00,
GPS:Truetime/Datum,GPS:
Arbiter, GPS:Arbiter-Vorne,
Factory, None1
COM3 SETUP

BAUD RATE The data rate, in bits per second 3002, 1200, 2400, 4800, 9600, 19200
19200, 38400, 57600, 115200
TRAN DELAY The transmit delay in seconds 0 to 1 0.010
UNIT ID Every meter on an RS-485 network 1 to 9999 102
must have a unique Unit ID number
ANSWER HR The number of rings during defined 0 to 255 1
RINGS answer hours
NON-ANSWER The number of rings during defined 0 to 255 5
HR RINGS non-answer hours
PROTOCOL The communications protocol ION, Modbus RTU, DNP V3.00, ION
Factory, None1
COM4 SETUP

BAUD RATE The data rate, in bits per second 1200, 2400, 4800, 9600, 19200 9600
TRAN DELAY The transmit delay in seconds 0 to 1 0.010
UNIT ID Every meter on an RS-485 network 1 to 9999 103
must have a unique Unit ID number
SERIAL PORT Parity and stop bits for the port 8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1

© 2019 Schneider Electric. All rights reserved. 21


PowerLogic ION7550 / ION7650 Installation Guide

Menu Setting Description Range (Values) Default


IP ADDRESS Sets the IP address for the meter 000.000.000.000 to varies4
999.999.999.999
SUBNET MASK Used if subnetting applies to your 000.000.000.000 to 255.240.0.0
network 999.999.999.999
GATEWAY Used in multiple network 000.000.000.000 to 0.0.0.0
configurations 999.999.999.999
MAC ADDRESS The Media Access Control address Hexadecimal none5
DNS PRIMARY Sets the address for the primary DNS 000.000.000.000 to none
Server that is configured to resolve 999.999.999.999
domain names
DNS Sets the address for the secondary 000.000.000.000 to none
SECONDARY DNS Server that is configured to 999.999.999.999
resolve domain names
SMTP ADDR The SMTP mail server address 80 alphanumeric characters none5
NETWORK SETUP

NTP ADDR The NTP server address 80 alphanumeric characters none5


10/100BT Sets the BASE-T Ethernet max. link Auto, 10BT half, 10BT full, Auto
CONFIG speed and duplexing 100BTX half, 100BTX full
100BFX CONFIG Sets the Fiber Ethernet duplexing Full Duplex or Half Duplex Full Duplex
PORT ENABLE Enable or disable the meter’s web Enable: Yes or No Yes
WEBSERVER server
PORT ENABLE Enable or disable the meter’s FTP Enable: Yes or No Yes
FTP server
PORT ENABLE Enable or disable DNP Enable: Yes or No Yes
DNP communications over Ethernet
PORT ENABLE Enable or disable ION Enable: Yes or No Yes
ION communications over Ethernet
PORT ENABLE Enable or disable Modbus RTU Enable: Yes or No Yes
MODBUS RTU communications over Ethernet
PORT ENABLE Enable or disable Modbus TCP Enable: Yes or No Yes
MODBUS communications over Ethernet
PORT ENABLE Enable or disable SNMP Enable: Yes or No No
SNMP communications over Ethernet
PORT ENABLE Enable or disable Telnet Enable: Yes or No Yes
TELNET communications over Ethernet
SWELL LIMIT Specifies the magnitude above which 100 to 1000 106
an input must rise for a swell to be
recorded
SAG LIMIT Specifies the magnitude below which 0 to 100 88
an input must fall for a sag to be
recorded
PQ SETUP

CHANGE Specifies the amount by which an 0 to 100 10


CRITERIA input must change during a
disturbance to be considered a new
sub-disturbance
NOMINAL Specifies the nominal voltage of the 0 to 1,000,000 0
VOLTAGE6 power system
EVENT Assigns a priority level to sag/swell 0 to 255 200
PRIORITY events

22 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

Menu Setting Description Range (Values) Default


DIGIT GROUP Specifies symbols used to delimit 1000.0 or 1,000.0 or 1000,0 1000.0
thousands & decimal place holder
VOLTS DECIMAL Number of decimal places displayed 1. to 123456789.XXX 1.XX
for voltages
CURRNT Number of decimal places displayed 1. to 123456789.XXX 1.XXX
DECIMAL for currents
POWER Number of decimal places displayed 1. to 123456789.XXX 1.XXX
DECIMAL for power measurements
FORMAT SETUP

MEAS SYMBOL Specifies the convention used for IEEE or IEC IEEE
displaying measurements
DATE FORMAT Specifies how dates are displayed MM/DD/YYYY, DD/MM/YYYY, MM/DD/
YYYY/MM/DD YYYY
TIME FORMAT Specifies whether time is displayed in 12 H or 24 H 24 H
12 hour or 24 hour clock format
DISPLAY DST Specifies whether or not DST is Yes or No Yes
displayed
PHASE LABEL Specifies how phases are labelled ABC, RST, XYZ, RYB, RWB, 123 ABC
PF SIGN Specifies the power factor sign IEEE or IEC IEEE
convention used
PF SYMBOL Sets how power factor is labelled LD/LG, +/-, CAP/IND LD/LG
(LD = leading/LG = lagging)
UPDATE RATE Sets when the display updates 1 to 6 (seconds) 1
CONTRAST Higher numbers are sharper 0 to 9 7
BACKLIGHT Specifies how long the display stays 0 to 7200 (seconds) 300
DISPLAY
SETUP

TIMEOUT on after the last button press


DELTA VECTORS Specifies how vector diagrams are System or Instrument System
displayed when in Delta mode
LANGUAGE Specifies the language used on the English, Spanish, French, Russian English
meter’s front panel
TZ OFFSET Sets the time zone of the meter’s -12:00 to +13:00 +00:00
location, relative to UTC
DST OFFSET Sets the daylight savings time offset -3:00 to +3:00 +00:00
of the meter’s location
TIME SETUP

SYNC SOURCE Sets the port to receive time Ethernet, COM1, COM2, COM3, COM1
synchronization signals COM4
SYNC TYPE Specifies whether time sync signals Local Time or UTC UTC
are received in local time or UTC
CLOCK SOURCE Specifies time sync source Internal, Line Freq or COMM Line Freq
LOCAL DATE Sets the local date Same as Date Format setting
LOCAL TIME Sets the local time
PASSWORD Sets the meter password 00000000 to 99999999 00000000
SECURITY

ENABLED Enables or disables meter security Yes or No No


SETUP

WEB CONFIG Enables or disables web browser Enabled or Disabled Enabled


configuration of the meter
WEB ACTIVE Enables or disables internal web Yes or No Yes
server on the meter
1
Setting the protocol to None disables the communication port.
2
A baud rate of 300 bps is only intended for paging applications.
3
Serial number = PA-0302B222-01, Unit ID = 2222
4
Default IP ADDRESS = 172.16.xxx.xxx, where the last two bytes (decimal) match
the last two bytes of the meter’s MAC address (hex).
5
These parameters are read-only through the display.
6
NOMINAL VOLTAGE must be set to your system’s nominal voltage to activate the
meter’s power quality features.

© 2019 Schneider Electric. All rights reserved. 23


PowerLogic ION7550 / ION7650 Installation Guide

Step 9: Verify meter operation


The LEDs on the back of the meter flash during communications.
LED Color Function
Ethernet 100 (Speed) Green Off = link at 10 Mb or no link, On = link at 100 Mb
Ethernet TX Green Blinking indicates Ethernet transmission
Ethernet RX/LINK Green On = link up, Off = link down
Blinking indicates Ethernet reception
Modem DCD Green Indicates a carrier signal is detected (active
connection to the modem)
Modem RI Green Indicates a ring is detected by the modem
COM3 (Modem) TX Yellow Indicates serial transmission on COM3
COM3 (Modem) RX Yellow Indicates serial reception on COM3
COM2 TX Yellow Indicates serial transmission on COM2
COM2 RX Yellow Indicates serial reception on COM2
COM1 TX Yellow Indicates serial transmission on COM1
COM1 RX Yellow Indicates serial reception on COM1

The LEDs on the front panel indicate the following:

Top (green) LED indicates the meter is operational. The


light should always remain on when the meter is in service.

Watt- Middle (red) LED is a watt-hour pulser. During normal


hour operations this LED should blink intermittently as the meter
pulsing measures power.

Bottom (red) LED is user programmable. It can be used for


Alarm notification. See the ION7550 / ION7650 User Guide
Front Panel for more information.

Phasor diagrams
You can also view the meter’s phasor diagram in real time. Use the Phasor
Viewer available in ION Setup v2.1 and later (free download from the
Schneider Electric website) to verify your meter’s wiring. See the ION Setup
online help for details.

NOTE
The following DELTA phasor diagrams are represented in System mode view.

24 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

DELTA phasors for UNITY power factor (resistive load)


Applicable Volts Mode = DELTA

WYE - ABC rotation


Applicable Volts Mode = 4W-WYE and 3W-WYE

© 2019 Schneider Electric. All rights reserved. 25


PowerLogic ION7550 / ION7650 Installation Guide

WYE - ACB rotation


Applicable Volts Mode = 4W-WYE and 3W-WYE

2 Element (3Wire) DELTA - ABC rotation


Applicable Volts Mode = DELTA

26 © 2019 Schneider Electric. All rights reserved.


PowerLogic ION7550 / ION7650 Installation Guide

2 Element (3Wire) DELTA - ACB rotation


Applicable Volts Mode = DELTA

© 2019 Schneider Electric. All rights reserved. 27


PowerLogic ION7550 / ION7650 Installation Guide

Step 10: View meter data


Use the softkeys to select which data to display. Use the left and right arrow
buttons to scroll through the available display screens.

Display screens
Softkey Contents
V,I,PF Volts, Amps, Power Factor
Volts Volts
Amps Amps
Power Total Power
Energy1 Energy delivered
Demand1 Demand delivered
Pk Dmd1 Peak Demand delivered
V Bar, I Bar, P Bar Voltage, Current and Power Bar Graphs
Summary1, Summary2 Volts/Amps Summary, Power Summary
D Inputs Digital Inputs
DI - I/O Digital I/O on I/O card
D-Output Digital Outputs
Anlg - I/O Analog In and Out
Phasors Phasors
Name Plt Nameplate information
Events Event Log
Setpoint Setpoint status
Energy2 Energy received
Demand2 Demand received
Pk Dmd2 Peak Demand received
THD Volts and Amps Total Harmonic Distortion
V1 Harm, V2 Harm,... V1, V2, V3, V4 harmonics
I1 Harm, I2 Harm,... I1, I2, I3, I4, I5 harmonics
TOU Time Of Use Active Rate / Season
TOU Egy Time Of Use Energy delivered
TOU Dmd1 & TOU Dmd2 Time Of Use Peak Demand delivered
*PQ Freq Power Quality Power Frequency
*PQ Vmag1 PQ Supply Voltage 1
*PQ Vmag2 PQ Supply Voltage 2
*PQ Flk1 PQ Flicker 1
*PQ Flk2 PQ Flicker 2
*PQ Vdist PQ Voltage Disturbance
*PQ Vunb PQ Voltage Unbalance
*PQ Vhrm1 PQ Voltage Harmonics 1
*PQ Vhrm2 PQ Voltage Harmonics 2
V-Trend, I-Trend, P-Trend Voltage, Current, Power Trends

* Additional display screens for ION7650 meters with EN50160 option.

28 © 2019 Schneider Electric. All rights reserved.


PowerLogic™ ION7550/ION7650
Installation guide

ION, Modbus, Modicon, PowerLogic, and Schneider


Electric are either trademarks or registered
Schneider Electric trademarks of Schneider Electric in France, the
35 rue Joseph Monier USA and other countries. All other trademarks are
CS 30323 property of their respective owners.
92506 Rueil Malmaison
France Electrical equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
+ 33 (0) 1 41 29 70 00 No responsibility is assumed by Schneider Electric for
any consequences arising out of the use of this
Contact your local Schneider Electric sales material.
representative for assistance or go to
www.se.com 70002-0247-15 05/2019

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