Manual Handling Risk Assessment
Manual Handling Risk Assessment
Executive
Section A: Preliminary
Yes/No*
Load weight:
If ‘Yes’ continue. If ‘No’ the assessment need go no further.
Frequency of lift:
Carry distances (if applicable):
Are other manual handling tasks carried out by these operators?
Assessment discussed with employees/safety representatives:
*Circle as appropriate
Operations covered by this assessment (detailed description): Diagrams (other information including existing control measures):
Locations:
Personnel involved:
Date of assessment:
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that need
Low Med High N/A (Make rough notes in this column in preparation for the to be made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Do the tasks involve:
■ holding loads away from torso?
■ twisting?
■ stooping?
■ reaching upwards?
■ large vertical movement?
■ long carrying distances?
■ strenuous pushing or pulling?
■ unpredictable movement of loads?
■ repetitive
frequent orhandling?
prolonged physical effort?
■ insufficient rest or recovery?
■ a work rate imposed by a process?
Are the loads:
■ heavy?
■ bulky or unwieldy?
■ difficult to grasp?
■ unstable or unpredictable?
■ intrinsically harmful (eg sharp/hot)?
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that need
Low Med High N/A (Make rough notes in this column in preparation for the to be made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Consider the working environment
Are there:
■■ constraints on posture?
■■ poor floors?
■■ variations in levels?
■■ hot/cold/humid conditions?
■■ strong air movements?
■■ poor lighting conditions?
Questions to consider: Yes/No Problems occurring from the task. Possible remedial action, eg changes that need
(Make rough notes in this column in preparation for the to be made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Other factors to consider
Protective clothing
■■ Is movement or posture hindered by Yes/No
clothing or personal protective
equipment?
■■ Is there an absence of the correct/suitable Yes/No
PPE being worn?
Work organisation (psychosocial factors)
■■ Do workers feel that there has been Yes/No
a lack of consideration given to the
planning and scheduling of tasks/rest
breaks?
■■ Do workers feel that there is poor Yes/No
communication between managers
and employees (eg not involved in risk
assessments or decisions on changes in
workstation design)?
■■ Are there sudden changes in workload, Yes/No
or seasonal changes in volume without
mechanisms for dealing with the change?
■■ Do workers feel they have not been Yes/No
given enough training and information to
carry out the task successfully?
Remedial steps that should be taken, in order of priority: Person responsible for Target implementation Completed
implementing controls date Y/N
1
Section A: Preliminary
Operations covered by this assessment (detailed description): Operator lifts box, with hook grip, Diagrams (other information including existing control measures):
from conveyor, which is 50 cm above the ground, turns, walks 3 m and lowers box onto
a pallet on the ground. Boxes are piled six high on pallet. (a) Worker
(b) Conveyor
(c) 45 kg boxes of wire
(d) Pallet b
Locations: Wire factory only c
d
a c
c
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that need
Low Med High N/A (Make rough notes in this column in preparation for the to be made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Do the tasks involve:
■ holding loads away from torso? 3
1 Sometimes extended reaching when Review mechanical handling equipment to
■ twisting? 3
placing boxes on pallet. eliminate manual lifting.
■ stooping? 3
2 Twisting when putting down the box. Remind operator of the need to move feet.
■ reaching upwards? 3
■ large vertical movement? 3 3 Stooping when placing box on pallet Adjust pallet height – Review availability of
and stooping when picking box up rotating, height adjusting equipment and raise
■ long carrying distances? 3
from the conveyor. height of conveyor.
■ strenuous pushing or pulling? 3
Provide better information and instruction.
■ unpredictable movement of loads? 3
■ frequent
repetitiveorhandling?
prolonged physical effort? 3
■ difficult to grasp? 3
5 Smooth cardboard boxes are difficult Provide boxes with hand grips.
■ unstable or unpredictable? 3 to grasp.
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that need to
Low Med High N/A (Make rough notes in this column in preparation for the be made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Consider the working environment
Are there:
■■ constraints on posture? 3 6 Bad postures encouraged by obstructions Introduce system to ensure full pallets removed
■■ poor floors? 3 when full pallets are not removed. promptly – Speak to Operations Manager.
■■ variations in levels? 3
■■ hot/cold/humid conditions? 3
Questions to consider: Yes/No Problems occurring from the task. Possible remedial action, eg changes that need
(Make rough notes in this column in preparation for the to be made to the task, load, working
possible remedial action to be taken.) environment etc. Who needs to be involved in
implementing the changes?
Other factors to consider
Protective clothing
■■ Is movement or posture hindered by Yes/No
clothing or personal protective equipment?
■■ Is there an absence of the correct/suitable Yes/No
PPE being worn?
Work organisation (psychosocial factors)
■■ Do workers feel that there has been a lack Yes/No 8 Boxes delivered at pre-set rate. Look at varying delivery rate.
of consideration given to the planning and
scheduling of tasks/rest breaks?
■■ Do workers feel that there is poor Yes/No 9 Employees not directly involved in risk Discussions to be held with safety
communication between managers assessment process. representatives and other workers during
and employees (eg not involved in risk identification and when solutions are decided.
assessments or decisions on changes in
workstation design)?
■■ Are there sudden changes in workload, or Yes/No
seasonal changes in volume without
mechanisms for dealing with the change?
■■ Do workers feel they have not been Yes/No
given enough training and information to
carry out the task successfully?
Remedial steps that should be taken, in order of priority: Person responsible for Target implementation Completed
implementing controls date Y/N
1 Safety representatives and employees to be involved in risk assessment process and workstation A N Onymous ASAP Yes
design.
2 Review product design to reduce weight of load and improve grip. A N Onymous July 2015 Yes
3 Review process in light of changes agreed in (1), particularly on customer requirements and A N Onymous Aug 2015 Yes
transportation.
4 Seek funding for magnetic lifting aid to help with transfer from conveyor to pallet. A N Onymous Aug 2015 Yes
5 Seek funding for pallet rotating/height adjustment equipment. A N Onymous Aug 2015 Yes
8 Ensure full pallets are removed by pallet truck promptly. A N Onymous Ongoing Yes
Section A: Preliminary
Yes/No*
Load weight:
If ‘Yes’ continue. If ‘No’ the assessment need go no further.
Frequency of operation:
Push/pull distances:
Are other push/pull tasks carried out by these operators?
Operations covered by this assessment (detailed description): Diagrams (other information including existing control measures):
Locations:
Personnel involved:
Date of assessment:
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that
Low Med High N/A (Make rough notes in this column in need to be made to the task, load, working
preparation for the possible remedial environment etc. Who needs to be involved
action to be taken.) in implementing the changes?
Do the tasks involve:
■■ high initial forces to get the load moving?
■■ high forces to keep the load in motion?
■■ sudden movements to start, stop or manoeuvre the load?
■■ twisting/manoeuvring of the load into position or around obstacles?
■■ one-handed operations?
■■ the hands below the waist or above shoulder height?
■■ movement at high speed?
■■ movement over long distances?
■■ repetitive pushing/pulling?
The load or object to be moved:
■■ does it lack good handholds?
■■ is it unstable/unpredictable?
■■ is it sharp/hot?
■■ is vision over/around it restricted?
If on wheels/castors, are they:
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that need to be
Low Med High N/A (Make rough notes in this column in preparation for the made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Consider the working environment
Are there:
■■ constraints on body posture/
positioning?
■■ confined spaces/narrow doorways?
■■ surfaces or edges to cause cuts/
abrasions/burns to hands or body?
■■ rutted/damaged/slippery floors?
■■ ramps/slopes/uneven surfaces?
■■ trapping or tripping hazards?
■■ poor lighting conditions?
■■ hot/cold/humid conditions?
■■ strong air movements?
Questions to consider: Yes/No Problems occurring from the task. Possible remedial action, eg changes that need to be
(Make rough notes in this column in preparation for the made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Other factors to consider
Equipment
■■ Is movement or posture hindered by clothing Yes/No
or personal protective equipment?
■■ Is there an absence of the correct/suitable Yes/No
PPE being worn?
■■ Are trolleys/carts/floor surfaces poorly Yes/No
maintained/cleaned/repaired?
■■ Is there a lack of regular maintenance Yes/No
procedures for the equipment?
Work organisation
■■ Do workers feel that there has been a lack Yes/No
of consideration given to the planning and
scheduling of tasks/rest breaks?
■■ Do workers feel that there is poor Yes/No
communication between users
of equipment and others
(eg managers, purchasers etc)?
■■ Are there sudden changes in workload, or Yes/No
seasonal changes in volume without
mechanisms for dealing with the change?
■■ Do workers feel they have not been given Yes/No
enough training and information to carry out
the task successfully?
Remedial steps that should be taken, in order of priority: Person responsible for Target implementation Completed
implementing controls date Y/N
1
Section A: Preliminary
Operations covered by this assessment (detailed description): Operator leaves vehicle Diagrams (other information including existing control measures):
and walks to bin storage area. Operator must then pull fully laden bin from storage area
and push/pull load around vehicles parked in car park outside storage area. Once
contents have been removed, bin is pushed/pulled back into storage area.
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. Possible remedial action, eg changes that
Low Med High N/A (Make rough notes in this column in need to be made to the task, load, working
preparation for the possible remedial environment etc. Who needs to be involved
action to be taken.) in implementing the changes?
■■ is it sharp/hot? 3 4 Bins are often overfilled. Discuss with customers the reasons for
Compact/dense material bins being overfilled and examine
■■ is vision over/around it restricted? 3
(eg computer paper) leads feasibility of providing additional bins.
If on wheels/castors, are they: to heavy loads.
■■ unsuitable for the type of load? 3
5 Overfilled bins can restrict Instruct operators to remove excess
■■ unsuitable for the floor surface/work environment? 3 visibility. contents (but warn not to lift awkward
or heavy objects) and/or seek
■■ difficult to steer? 3 assistance when moving bins.
■■ easily damaged or defective? 3
6 The four swivel castors make Review the suitability and practicality of
■■ without brakes or difficult to stop? 3 the bin difficult to handle on fitting castors with a swivel locking
sloping ground and when mechanism. Assess design of bins/
■■ with brakes, but the brakes are poor/ineffective? 3
moving over long distances. handles/wheel brakes. Ensure handle
■■ without a planned inspection and maintenance regime based on 3 heights are appropriate.
a frequency that keeps them in working order?
Full manual handling risk assessment: Examples of assessment checklists 18 of 21 pages
Health and Safety
Executive
Questions to consider: If ‘Yes’, tick appropriate level of risk Problems occurring from the task. (Make rough notes Possible remedial action, eg changes that need to be
Low Med High N/A in this column in preparation for the possible remedial made to the task, load, working environment etc. Who
action to be taken.) needs to be involved in implementing the changes?
Questions to consider: Yes/No Problems occurring from the task. Possible remedial action, eg changes that need to be
(Make rough notes in this column in preparation for the made to the task, load, working environment etc.
possible remedial action to be taken.) Who needs to be involved in implementing
the changes?
Other factors to consider
Equipment
■■ Is movement or posture hindered by clothing Yes/No
or personal protective equipment?
■■ Is there an absence of the correct/suitable Yes/No
PPE being worn?
11 Refuse collectors have a tendency not to Review reporting procedures to actively encourage
■■ Are trolleys/carts/floor surfaces poorly Yes/No
maintained/cleaned/repaired? report problems. the reporting of breakage/failure of refuse bins.
■■ Is there a lack of regular maintenance Yes/No 12 When a problem is reported, it is not Implement a formal method to document
procedures for the equipment? always apparent that action is taken. problems and review maintenance procedures.
Work organisation
■■ Do workers feel that there has been a lack Yes/No
of consideration given to the planning and
scheduling of tasks/rest breaks?
■■ Do workers feel that there is poor Yes/No 13 Refuse collectors feel that they are not Review procedures for facilitating discussions
communication between users consulted about good features of bin between user and equipment purchasers.
of equipment and others design that aid handling tasks.
(eg managers, purchasers etc)?
■■ Are there sudden changes in workload, or Yes/No
seasonal changes in volume without
mechanisms for dealing with the change?
■■ Do workers feel they have not been given Yes/No
enough training and information to carry out
the task successfully?
Remedial steps that should be taken, in order of priority: Person responsible for Target implementation Completed
implementing controls date Y/N
1 Discuss and agree with customers improvements to ground directly outside storage area. A N Onymous 20 Feb 2015 Yes
2 Discuss and agree with customers appropriate steps to prevent overfilling of bins – review its A N Onymous 25 Feb 2015 Yes
effectiveness.
3 Review storage facilities to improve ease of access to bins and discuss with customers arrangements A N Onymous 28 Feb 2015 Yes
for good housekeeping practices.
4 Operator to attend relevant manual handling training course. A N Onymous 25 March 2015 Yes
5 Instigate a reporting procedure to encourage workers to report problems. Ensure that a system of A N Onymous 30 March 2015 Yes
work is in place to address and monitor these problems.
6 Review refuse bin design to ensure that it is most suited to customer needs and handling A N Onymous 25 April 2015 Yes
requirements, eg size and shape in view of waste contents, wheel/castor design characteristics.
Seek funding to replace/modify bin design, if required.
7 Ensure the provision of suitable clothing and footwear. A N Onymous 30 April 2015 Yes
Full manual handling risk assessment: Examples of assessment checklists Published by the Health and Safety Executive 09/16 CK5 21 of 21 pages