Overview

QUICK REFERENCE
Joslyn Hi-Voltage™
Capacitor and
Reactor Switches page(s)

VerSaVac® Switches . . . . . . 28–35

Capacitor & Reactor

Varmaster VBM Switches . . 36–48

Switching
VBU Switches . . . . . . . . . . . 49–54

ZVC Control . . . . . . . . . . . . 55–58

Joslyn Hi-Voltage™ capacitor

and reactor switches offer
the longest maintenance-free
life in the industry.
Joslyn Hi-Voltage™ vacuum capacitor switches contain no oil or gas. They use vacuum interruption and solid
dielectric insulation for 15kV to 230kV applications. VerSaVac® pole-top capacitor switches provide a long
operational life of 50,000 open and 50,000 close operations with no required maintenance. Varmaster
capacitor and reactor switching systems use Joslyn Hi-Voltage VBM switches for 15kV to 69kV system
voltages. Applications include repetitive switching of any load, capacitor switching and shunt-reactor
switching. VBU switches offer high reliability for applications from 69kV to 230kV with continuous current
capability from 600A.
VerSaVac® and VBM switches are now available with the Vacstat® vacuum interrupter monitor. A breakthrough
in vacuum switching technology, the Vacstat monitor provides the operator with the status of the vacuum
interrupter and will block electrical operation if a problem is detected. The Vacstat monitor reduces operating
and maintenance costs, increases service reliability and reduces the risk of harm to personnel and equipment.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 25

 Overview

Why Use Joslyn Hi-Voltage™

Capacitor Switches?
There are four major reasons for using switched power capacitors:
1. To reduce losses caused by reactive load current
2. To reduce kVA demand
3. To improve voltage profile
4. To increase revenue or decrease customer energy consumption
Capacitor & Reactor

Switched capacitor banks can dramatically reduce losses caused by the reactive
Switching

component of the load. The resistance of the feeder conductors causes about 60%
of a system’s energy loss. Thus, it is important to locate the power capacitors on the
feeders as close to the loads as practical. Losses can be reduced by 89% by installing
one bank that is only two-thirds as large as the peak load KVAr. Typically, the VAr sensing
control should be set to switch the bank to close when the load inductive current equals
two-thirds of the bank capacitive current. Even though this scheme drives the line leading
when the bank is first turned on and before it is turned off, the loss reduction is optimum
for a single bank.

The reduction in reactive current caused by a switched power capacitor also reduces the
total line current. This reduction in kVA demand during heavy load periods has a number
of benefits:

• The peak allowable loading is increased when it is most needed

• The effective ampacity of the lines is increased
• The operating temperatures of the lines and transformers
are reduced, increasing equipment life VerSaVac®
• The necessity to upgrade lines and transformers may be delayed Single-Phase Switch
15kV–38kV

The demand capacity of distribution feeders is usually limited by voltage drop

along the line. The service entrance voltage of all customers must be kept within
certain limits, usually +5 to +10%. “Flattening” the feeder voltage profile offers
several benefits:

• The kVA demand can be increased

• The substation voltage can be lowered
to reduce peak demand and save energy
• The service entrance voltage can be allowed
to increase, resulting in increased revenue

When one bank on a feeder is switched on, the entire feeder voltage, upstream
and downstream from the bank, is increased. Additional banks on the line will
add to the voltage rise, so that all active capacitors contribute to the shape of
the voltage profile along the entire feeder.

Joslyn Hi-Voltage™ capacitor and reactor switches, together with Fisher Pierce®
capacitor controls, provide a complete solution to optimize losses, voltage,
kVA demand and, ultimately, revenue in electrical systems from 15 to 230kV.

26 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 Overview

VerSaVac®
Three-Phase Switch
15kV–38kV

Capacitor & Reactor

Switching
VBU Switch
69kV–230kV

Varmaster VBM Switch

15kV–69kV

Varmaster VBM Switch with

Vacstat® Vacuum Interrupter Monitor
15kV–69kV

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 27

 Capacitor Switches – Single- & Three-Phase

Joslyn Hi-Voltage™ VerSaVac®

Capacitor Switches
Solenoid operating mechanism offers the
longest life of any distribution capacitor
switch — 100,000 maintenance-free
operations!
The Joslyn Hi-Voltage™ VerSaVac® Capacitor Switch is a completely sealed vacuum switch that
Capacitor & Reactor

provides an operational life of more than 100,000 (50,000 open/50,000 close) maintenance-free
operations — greater than other switches used for pole-top capacitor switching. Specifically
Switching

designed as a replacement for maintenance-intensive oil switches, the VerSaVac switch can be
used as a direct replacement on existing capacitor banks or supplied by capacitor manufacturers Three-Phase
on new banks. The VerSaVac switch not only results in substantial savings from reduced Single-Phase
maintenance and maximized capacitor bank uptime, but also improves power quality.

• Synchronized operation from a fast, repeatable solenoid operating mechanism ensures all phases will operate
within 1⁄4 cycle — unlike slow motor-operated devices — reducing recovery voltage when the bank is
switched off, which in turn reduces electrical stress on capacitor bank insulation
• Optional Zero Voltage Closing (ZVC) Control mitigates transients associated with bringing capacitor banks
online, virtually eliminating costly customer equipment damage resulting from voltage spikes created when
switching capacitor banks
• Retrofits to existing oil switch power supply transformer impedances and existing 14 AWG oil switch wiring*
• Optional manual trip lever not mechanically connected to operating mechanism to eliminate wear during
normal operation
* See I 750-271 Single-Phase VerSaVac® Switch Installation and Operating Procedure for complete details.

Features Benefits/Descriptions
Vacuum Interruption and Solid Dielectric No oil, no gas, no maintenance.
Joslyte Insulation
Long-Life Solenoid Operating Mechanism Yields 100,000 maintenance-free operations (50,000 open and 50,000 close).

15kV – 38kV, Single- or Three-Phase Available in models to support grounded and ungrounded systems
in a variety of applications.
Compatibility Compatible with existing oil switch or vacuum switch installations.
Available with Vacstat® Vacuum Provides local/remote status of vacuum bottle and can block operation
Interrupter Monitor if a problem is detected.

Field-Proven Reliable Design More than 150,000 worldwide installations and more than 20 years
of operational experience.
Choice of Housing Material Select porcelain or polymer housing.

28 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 Capacitor Switches – Single- & Three-Phase

VerSaVac® Single-Phase Capacitor Switch

No Oil or Gas Zero Voltage Closing (ZVC) Control
Vacuum interruption and solid dielectric Joslyte Optional Zero Voltage Closing control mitigates transients
insulation around vacuum bottle. This material is associated with bringing capacitor banks online. Virtually
non-hydroscopic and absorbs stresses from the eliminates costly customer equipment damage resulting from
thermal expansion and shock. Joslyte insulation has voltage spikes created when switching capacitor banks.
been field-proven for more than 40 years.

Synchronized Operation Porcelain or

Capacitor & Reactor

The fast and repeatable solenoid operating
mechanism ensures all phases will operate
Cycloaliphatic
Epoxy Housing

Switching
within 1⁄4 cycle, unlike slow motor-operated
devices, reducing the recovery voltage when
the bank is being switched off, which in turn
reduces the electrical stress on the insulation
of the capacitor bank.

Exceeds electrical Long-Life

requirements of ANSI C37.66 Solenoid
Mechanism
Provides 100,000 operations
(50,000 open/50,000 close).

Optional
Manual Trip
Lever

Bottom View
45˚

TRIP

180˚
Bladder
completely seals switch system.
TRIP

Position Indicator (Bottom View)

Highly visible reflective lettering indicates switch position.
Bottom View

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 29

 Capacitor Switches – Single- & Three-Phase

Eliminate costs associated with off-line vacuum interrupter

inspections by using the VerSaVac® Single-Phase Capacitor
Switch with Vacstat® Vacuum Interrupter Monitor.
The Vacstat® Vacuum Interrupter Monitor is the only system that can give you real-time status of your vacuum interrupters. This simple device notifies
you immediately of a loss of vacuum through a visual indicator located on the switch and via a contact in the VerSaVac® Switch control. The Vacstat
monitor will also block further operation of the switch. Use the Vacstat Vacuum Interrupter Monitor to:
• Increase reliability
• Reduce maintenance costs
Capacitor & Reactor

• Reduce the risk of harm to employees and assets

How the Vacstat Vacuum Interrupter Monitor works.

Switching

The Vacstat sensor is attached to the vacuum interrupter of a VerSaVac If a loss of vacuum occurs, the sensor blocks the optical signal to the
capacitor switch during the manufacturing process. The sensor then control board, and the Vacstat status indicator automatically turns to red
continuously monitors the interrupter for the presence of vacuum. to alert the operator to the problem. In addition, the remote status dry
contact provides a means to send an alarm signal to a remote location.
Once the capacitor switch is installed, the sensor generates an optical The Vacstat monitor also blocks further electrical operation of the switch
signal that travels via a pair of fiber optic cables to a control board in the to prevent possible damage to equipment or injury to personnel.
low-voltage section of the switch. As long as vacuum exists, the fiber
optic signal has a continuous path, and the Vacstat indicator remains in
the normal (unalarmed) state.
Vacuum
Interrupter

Vacuum
Interrupter
Monitor

Normal Alarmed

Features Benefits/Descriptions
Continuously Monitors Vacuum Interrupter
Reduces operating and maintenance costs by eliminating the need for routine off-line
Status While the Switch Is Energized and
vacuum interrupter inspections.
in Service
Blocks Switch Operation if Vacuum
Protects your equipment and personnel from potential harm.
Loss Is Detected
Provides Local and Remote Indication Enables operating and maintenance personnel to take corrective action immediately
of Vacuum Interrupter Status in the event of loss of vacuum, maximizing system reliability. SCADA notification available.

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30 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509
 Capacitor Switches – Single- & Three-Phase

Typical VerSaVac® Single-Phase Installation

100 Feet,
8 AWG

VSV
Control Power Switches,
Power 8-Foot
Transformer “Hot” Lead
VSV Switch 16 AWG
Junction Box Cable
Control Power
Neutral Lead

Capacitor & Reactor

Close or
Open 30 Feet, 14 AWG
Cap Control Lead to

Switching
Power Lead VSV

Capacitor
Controller

Dimensions and Creepage Distances for Joslyn Hi-Voltage™ VerSaVac® Single-Phase Capacitor Switch
7
⁄16" (11.1mm)
Center to Center, Top and
Side Terminals
One-Piece
Porcelain or
Epoxy Interrupter Eyebolt Type Terminals for 8
Module Assembly
11
⁄16" (17.1mm)
Solid to 2/0 Copper Cable
and Line Ground (Max. Torque on Terminal
Insulator on ZA12 3" Studs = 216 in.-lbs. [24.4Nm])
Zinc Aluminum (76.2 mm) Z
Alloy Casting Y
X Grounding Connection,
53⁄8" ⁄2–13UNC Galvanized Steel Bolt,
1

⁄16"
7
(136.5mm) Nut, Flat & Lock Washer
(11.1mm)
21⁄16" (52.4mm)

CL
21⁄2"
Epoxy Powder
(63.5mm)
Coated Steel
3"
Housing
(76.2mm)
83⁄8"
NOTE: Non- (212.7mm) 1" (25.4mm)
Trip Handle 8" 39⁄16" ⁄16" (17.1mm)
11

Switches Can (203.2mm) (90.5mm)

Be Rotated by
Loosening the Control Cable
Lug Bolts, and Receptacle,
Retightening MS3102R18, 11⁄8–18
to 45 in.-lbs. UNEF Threads
(5.1Nm) 107⁄16"
(265.2mm) CL

Internal Position Indicator

Sight Glass, “Open–Closed”
Reflectant Lettering on
Green–Red Background
141⁄8" (358.8mm)

Dimensions and Creepage Distances

Max. Line to Ground X Y Line to Ground Insulation Weight Z
Voltage kV BIL in. (mm) in. (mm) Creepage Distance in. (mm) lbs. (kg) in. (mm)
15kV 95 14 (355.6) 235⁄8 (600.1) 125⁄8 (320.7) 27.5 (12.5) 715⁄16 (201.6)
15kV 125 16 (406.4) 255⁄8 (650.9) 173⁄16 (436.6) 28.5 (12.9) 715⁄16 (201.6)
27kV 125 17 (431.8) 265⁄8 (676.3) 173⁄16 (436.6) 29.3 (13.3) 815⁄16 (227.0)
27kV 150 18 (457.2) 275⁄8 (701.7) 197⁄16 (493.7) 30.8 (14.0) 815⁄16 (227.0)

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 31

31
 Capacitor Switches – Single- & Three-Phase

Ratings
Exceeds Electrical Requirements of ANSI C37.66
Continuous Current 200A
Short-Time Current 6kA (1⁄2 sec.), 4.5kA (1 sec.)
Asymmetrical Momentary/Making Current 9kA Asymmetrical RMS/23kA Peak
Peak Inrush Current Limit for Parallel 6kA
or Back-to-Back Switching Applications
Control Voltages 120VAC, 240VAC (see accessories, p. 48)
Minimum Operating Voltage 80VAC, 160VAC
Recommended Control Pulse Time 100 msec.
Auxiliary Contact Rating 15A @ 120VAC, 0.5A @ 125VDC
Voltage Class (kV) 15 27 38
Capacitor & Reactor

Maximum Voltage
- Solid Grounded Applications (kV) 15.5 27.5 38
- Ungrounded Applications (kV) 15.5 27.5 N/A
Switching

- Ungrounded Applications with Manual Trip* (kV) 12.47 22.5 N/A

Impulse Withstand (kV BIL)
- Line to Ground 95 125 150
- Open-Gap 95 95/125 125
Power Frequency AC Withstand Dry/Wet (kV RMS) 36/60 60/50 70/60
* Units equipped with manual trip handle.

Ordering Information for Joslyn Hi-Voltage™ VerSaVac® Single-Phase Distribution Capacitor Switch
CAT. NO. Max. Line-to- Power Frequency
CAT. NO. CAT. NO. for Use with System Ground/ No. of AC Withstand
Porcelain Epoxy ZVC Control Voltage Open-Gap Auxiliary Pins in Trip Lever Dry/Wet
(120VAC) 1
(120VAC) 1
(120VAC) 1
(kV) BIL Contacts Connector Location (kV RMS)
Grounded Systems
3148X0302G1 3148X2006G1 3148X0723G1 15.5 95/95 1 (B) 5 N/A 36/30
3148X0302G3 3148X2006G1 Call 15.5 95/95 2 (1A 1B) 2 6 N/A 36/30
3148X0636G1 3148X2009G1 Call 15.5 95/95 1 (B) 5 45º 36/30
3148X0637G1 3148X2010G1 3148X0723G3 15.5 95/95 1 (B) 5 180º 36/30
3148X0637G3 3148X2010G3 3148X0723G5 15.5 95/95 2 (1A 1B) 2 6 180º 36/30
3148B1060G1 Call Call 22.5 125/125 1 (B) 5 45º 60/50
3148B1061G1 3148B2007G1 3148B0960G4 22.5 125/125 1 (B) 5 180º 60/50
3148X0302G13 3148X2006G13 3148X0723G2 27.5 125/95 1 (B) 5 N/A 60/50
3148X0302G26 3148X2006G26 Call 27.5 125/95 1 (A) 5 N/A 60/50
3148X0302G24 3148X2006G24 3148X0723G16 27.5 125/95 2 (1A 1B) 2 6 N/A 60/50
3148X0636G13 3148X2009G13 Call 27.5 125/95 1 (B) 5 45º 60/50
3148X0637G13 3148X2010G13 3148X0723G4 27.5 125/95 1 (B) 5 180º 60/50
3148X0637G23 3148X2010G23 Call 27.5 125/95 2 (1A 1B) 2 6 180º 60/50
3148B0947G1 3148B2008G1 3148B0960G1 38 125/125 1 (B) 5 N/A 60/50
3148B1060G1 Call Call 38 125/125 1 (B) 5 45º 60/50
3148B1061G1 3148B2007G1 3148B0960G4 38 125/125 1 (B) 5 180º 60/50
3148B1060G2 Call Call 38 150/125 1 (B) 5 45º 70/60
3148B1061G2 3148B2007G2 3148B0960G9 38 150/125 1 (B) 5 180º 70/60
3148B0947G5 3148B2008G5 3148B0960G2 38 150/125 1 (B) 5 N/A 70/60
Ungrounded Systems
3148X0636G1 3148X2009G1 Call 12.47 95/95 1 (B) 5 45º 36/30
3148X0636G3 Call Call 12.47 95/95 2 (1A 1B) 2 6 45º 36/30
3148X0637G1 3148X2010G1 3148X0723G3 12.47 95/95 1 (B) 5 180º 36/30
3148X0637G3 3148X2010G3 3148X0723G5 12.47 95/95 2 (1A 1B) 2 6 180º 36/30
3148X0302G1 3148X2006G1 3148X0723G1 15.5 95/95 1 (B) 5 N/A 36/30
3148X0302G3 3148X2006G3 Call 15.5 95/95 2 (1A 1B) 2 6 N/A 36/30
3148B1060G1 Call Call 22.5 125/125 1 (B) 5 45º 60/50
3148B1061G1 3148B2007G1 3148B0960G4 22.5 125/125 1 (B) 5 180º 60/50
3148B0947G1 3148B2008G1 3148B0960G1 27.5 125/125 1 (B) 5 N/A 60/50
3148B0947G5 3148B2008G5 3148B0960G2 27.5 150/125 1 (B) 5 N/A 70/60
Accessories
Junction Boxes, Cable Assemblies, Current Sensors, Mating Connectors, Animal Protectors (2 per switch), Undervoltage Trip Control, Zero Voltage
Closing (ZVC) Control, 125 DC Control Interface
NOTE: For more information on the ZVC Control, see pages 55–58.
For more information on Capacitor Controls, see our Fisher Pierce Product Selection Guide, PG-PC-FP-1008.
1. For ordering information on models for 240VAC applications, consult your T&B sales representative.
2. Form C contact.

32 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 Capacitor Switches – Single- & Three-Phase

Ordering Information for Joslyn Hi-Voltage™ VerSaVac® Single-Phase Switch with Vacstat® Monitor
CAT. NO. Power Frequency
Epoxy Max. System Line-to-Ground/ No. of Pins in Trip Lever AC Withstand
(120VAC) Voltage (kV) Open-Gap BIL (kV) Auxiliary Contacts Connector Location Dry/Wet (kV RMS)
Grounded Systems
3148X2148G1 15.5 95/95 0 10 N/A 35/30
3148X2149G1 15.5 95/95 0 10 45° 35/30
3148X2150G1 15.5 95/95 0 10 180° 35/30
3148X2148G2 27.5 125/95 0 10 N/A 60/50
3148X2149G2 27.5 125/95 0 10 45° 60/50
3148X2150G2 27.5 125/95 0 10 180° 60/50

Capacitor & Reactor

Ungrounded Systems
3148X2148G1 12.47 95/95 0 10 N/A 35/30

Switching
3148X2149G1 12.47 95/95 0 10 45° 35/30
3148X2150G1 12.47 95/95 0 10 180° 35/30
3148X2148G2 15.5 125/95 0 10 N/A 60/50
3148X2149G2 15.5 125/95 0 10 45° 60/50
3148X2150G2 15.5 125/95 0 10 180° 60/50

VerSaVac® Three-Phase Capacitor Switch

The Joslyn VerSaVac® switch is a completely sealed, long-life vacuum replacement for maintenance-intensive oil switches and can be used as
switch that provides an operational life of over 100,000 (50,000 a direct replacement on existing banks or supplied by capacitor
open/50,000 close) maintenance-free operations. This results in an manufacturers on new banks. Using the VerSaVac switch will result in
operational life greater than other switches used for pole-top capacitor substantial savings from reduced maintenance and maximized bank
switching. The VerSaVac switch was specifically designed as a uptime and will also improve power quality.

No Oil or Gas Porcelain or

Vacuum interruption and solid dielectric Joslyte
insulation around vacuum bottle. This material is Cycloaliphatic
non-hydroscopic and absorbs stresses from ther-
mal expansion and shock. Joslyte insulation has
Epoxy Housing
been field proven for more than 40 years.

Compatibility
VerSaVac switches are compatible with existing
oil switch or vacuum switch installations.

Reliability Long-Life
Proven design with over 150,000 Solenoid Mechanism
worldwide installations and over 35 Provides 100,000 operations
years of operational experience. (50,000 open/50,000 close).

Exceeds Electrical Requirements

of ANSI C37.66

*See I 750-272 Three-Phase VerSaVac® Manual Operating Handle

Switch Installation and Operating Procedure for Open and Close
for complete details

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 33

 Capacitor Switches – Single- & Three-Phase

Typical VerSaVac® Three-Phase Switch Installation

100 feet
4 AWG

VSV Switches
8 foot 16 AWG cable
Control Power
“Hot” Lead
VSV Switch
Power Junction Box
Transformer
Capacitor & Reactor

Control Power
Neutral Lead Close or
Open Lead 30 feet 10 AWG
Switching

Cap Control to VSV

Power Lead

Capacitor
Controller

Dimensions and Creepage Distances for Joslyn Hi-Voltage™ VerSaVac® Three-Phase Capacitor Switch
Ø.56" (Ø14mm) 6.50" (165mm)
Mounting Holes
1.25"
(32mm)
10.50"
4.75" (267mm)
(121mm)

.44"
1.25" (32mm) (11mm)
.62" (16mm) .62" (16mm) 4.00"
(102mm)
Eyebolt Type 27.00" (686mm)
Connectors for .69"
28.24" (717mm)
No. 8 Sol. to 2/0 H (18mm)
Copper Cable 4.50"
4.50" (114mm) 3.00"
(114mm) (76mm) X
9.00" 9.00" (229mm) .44"
(229mm) (11mm)
7.00" (178mm) min. Metal to Metal
5.38" 5.66"
(137mm) (144mm)
.88" (22mm)
Nameplate

8.50" (216mm)

Y
Z Manual
1.12" Operating
(28mm) Handle

6.38"
(162mm)
.12" (3mm)

Control Cable Receptacle MS 3102 R18 5.00" (127mm)

1.125–18 UNEF Thread

Dimensions and Creepage Distances

Line to Ground Line to Ground Insulation X Y Z H Weight
kV BIL Creepage Distance in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg)
95 12.63 (321) 14 (356) 17.25 (438) 23.63 (600) 7.94 (202) 75 (34.0)
125 17.19 (437) 16 (406) 19.25 (489) 25.63 (651) 7.94 (202) 78 (35.4)
150 19.44 (494) 18 (457) 21.25 (540) 27.63 (702) 8.94 (227) 85 (38.6)

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34 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509
 Capacitor Switches – Single- & Three-Phase

VerSaVac® Three-Phase Capacitor Switch

• Now available with optional DC control
• Includes operating handle for manual open and close

See I 750-272 Three-Phase VerSaVac® Switch Installation

and Operating Procedure for complete details.

Capacitor & Reactor

Switching
Ordering Information for Joslyn Hi-Voltage™ VerSaVac® Three-Phase Distribution Capacitor Switch
Line-to- Power Frequency
CAT. NO. CAT. NO. Max. System Ground/ Auxiliary No. of Pins AC Withstand Control
Porcelain Epoxy Voltage (kV) Open-Gap BIL Contacts in Connector Dry/Wet (kV RMS) Voltage (VAC)
Grounded Systems
3148X0654G1 3148X2154G1 15.5 95/95 1 (B) 5 36/30 120
3148X0654G2 3148X2154G2 15.5 95/95 1 (B) 5 36/30 240
3148X0654G3 3148X2154G3 15.5 95/95 2 (1A 1B) 6 36/30 120
3148X0654G4 3148X2154G4 15.5 95/95 2 (1A 1B) 6 36/30 240
3148X0654G5 3148X2154G5 15.5 125/95 1 (B) 5 60/50 120
3148X0654G6 3148X2154G6 15.5 125/95 1 (B) 5 60/50 240
3148X0654G7 3148X2154G7 15.5 125/95 2 (1A 1B) 6 60/50 120
3148X0654G8 3148X2154G8 15.5 125/95 2 (1A 1B) 6 60/50 240
3148X0654G1 3148X2154G1 27.5 95/95 1 (B) 5 36/30 120
3148X0654G2 3148X2154G2 27.5 95/95 1 (B) 5 36/30 240
3148X0654G3 3148X2154G3 27.5 95/95 2 (1A 1B) 6 36/30 120
3148X0654G4 3148X2154G4 27.5 95/95 2 (1A 1B) 6 36/30 240
3148X0654G5 3148X2154G5 27.5 125/95 1 (B) 5 60/50 120
3148X0654G6 3148X2154G6 27.5 125/95 1 (B) 5 60/50 240
3148X0654G7 3148X2154G7 27.5 125/95 2 (1A 1B) 6 60/50 120
3148X0654G8 3148X2154G8 27.5 125/95 2 (1A 1B) 6 60/50 240
3148X1150G1 3148X2161G1 38.0 125/125 1 (B) 5 60/50 120
3148X1150G2 3148X2161G2 38.0 150/125 1 (B) 5 70/60 120
3148X1150G3 3148X2161G3 38.0 150/125 1 (B) 5 70/60 240
Ungrounded Systems
3148X0654G1 3148X2154G1 15.5 95/95 1 (B) 5 36/30 120
3148X0654G2 3148X2154G2 15.5 95/95 1 (B) 5 36/30 240
3148X0654G3 3148X2154G3 15.5 95/95 2 (1A 1B) 6 36/30 120
3148X0654G4 3148X2154G4 15.5 95/95 2 (1A 1B) 6 36/30 240
3148X0654G5 3148X2154G5 15.5 125/95 1 (B) 5 60/50 120
3148X0654G6 3148X2154G6 15.5 125/95 1 (B) 5 60/50 240
3148X0654G7 3148X2154G7 15.5 125/95 2 (1A 1B) 6 60/50 120
3148X0654G8 3148X2154G8 15.5 125/95 2 (1A 1B) 6 60/50 240
3148X1150G1 3148X2161G1 27.5 125/125 1 (B) 5 60/50 120
3148X1150G2 3148X2161G2 27.5 150/125 1 (B) 5 70/60 120
3148X1150G3 3148X2161G3 27.5 150/125 1 (B) 5 70/60 240
Accessories
Junction Boxes, Cable Assemblies, Current Sensors, Mating Connectors, Animal Protectors, Undervoltage Trip Control, 125 DC Control Interface
For more information on capacitor controls, see our Fisher Pierce® Product Selection Guide, PG-PC-FP-1008.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 35

35
 VBM Switching Systems

Joslyn Hi-Voltage™ Varmaster VBM Switching Systems

For substation capacitor
and reactor switching.
Joslyn Hi-Voltage Varmaster switching systems use VBM switches
that are completely sealed, breaker-class devices using a vacuum as
the interrupting dielectric. VBM switches offer high reliability with little
or no maintenance and quiet, safe interruption with no external arcing.
Manufactured for system voltages from 15kV to 69kV, VBM switches
Capacitor & Reactor

are electrically connected in series to provide the necessary recovery

Switching

voltage characteristics for the specific application. They may also be

electrically connected in parallel for high continuous or momentary
current requirements. VBM switches ship completely factory-
assembled, ready for fast, easy installation requiring no special
foundations or supports due to their compact, lightweight design.
Each vacuum interrupter is enclosed in a shatterproof, high-dielectric
housing to form a module designed with all solid insulation. The interrupter is surrounded by Joslyte high-dielectric, non-hydroscopic solid insulation
that does not absorb moisture, eliminates condensation and increases the impulse level on the outside of the vacuum interrupter. No gas, oil or other
material is required to maintain electrical properties.

One or two vacuum modules are mounted on each line-to-ground insulator and connected to the operating mechanism by a high-strength pull
rod. The operating mechanism is completely sealed in a housing that supports the line-to-ground insulators and the modules. An environmental
protection system in the housing, consisting of a breather chamber and desiccant, prevents moisture and contaminated air from entering the switch
operator, and an “Open/Closed” position indicator is directly coupled to the mechanism. The entire assembly can withstand a force of several G’s
without damage.

Stored-energy operating mechanisms, which can be operated manually or electrically, move the contacts at high speed and are unaffected by control
voltage fluctuation or manual operating speed. Each switch features an operation counter. A wide range of AC and DC voltage control package
options are available. All electrical control connections to the operating mechanism are made through a single environmental-control cable connector.

Features Benefits/Descriptions
Vacuum Interruption and Solid
Dielectric Joslyte Insulation No oil, no gas, no maintenance.

Long, Maintenance-Free Service Life Depending on operating mechanism and control voltage selection, offers up to
100,000 maintenance-free operations.

15kV – 69kV System Range Substation or pole mounted installations.

Available with Vacstat® Vacuum Provides local/remote status of vacuum bottle and can block operation
Interrupter Monitor if a problem is detected.

Zero Voltage Closing (ZVC) Mitigates the system overvoltages and high inrush currents typically associated with

Control Available bringing capacitor banks online to prevent resulting customer equipment damage
and stress on capacitors.

Compact and Lightweight No special foundations or support required.

Completely Sealed Construction Safe interruption with no external arcing; quiet yet high-speed operation.

Factory-Assembled Fast, easy, low-cost installation.

Choice of Operating Mechanisms Solenoid or motor operating mechanism with AC or DC control voltage.
and Controls

36 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 VBM Switching Systems

VBM Switch Construction

Control Cable
Line-To-Ground Connector
Insulator
Upper
Module
Vacuum
Single Vacuum Module Pair
Module Assembly Lower
Module

Position Indicator

Capacitor & Reactor

Mechanism
Housing

Switching
Breather
Bag Cover
Manual Operating
Handle

Mechanism Cover

The VBM switch is manufactured in voltage ratings from 15kV to 69kV with continuous current capabilities from 200A to 600A.
The mechanism may be operated manually, or electrically by solenoid or motor operators.

Single Vacuum Module Cutaway

Module Housing

Vacuum Contacts
High Voltage Terminals
Solid Dielectric
Joslyte Insulation

Dead Soft
Copper Shunts

Porcelain Insulator

Insulated Fiberglass Pull Rod

Cutaway of single-vacuum module mounted on 15kV line-to-ground insulator.

The assembly containing the vacuum interrupter is called a module. Each module has a vacuum
interrupter contact sealed in Joslyte solid dielectric insulation, which provides mechanical strength,
high dielectric strength and complete moisture sealing. The module housing is cycloaliphatic or EPR
rubber bonded to a fiberglass tube. One or two modules are mounted on each insulator and connect
to the mechanism by a high-strength pull rod.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 37

 VBM Switching Systems

Varmaster VBM Switch with Vacstat® Vacuum Interrupter

Monitor alerts you immediately of loss of vacuum!
The Joslyn Hi-Voltage™ Vacstat Vacuum Interrupter Monitor provides you real-time status monitoring of your vacuum interrupters. This simple device
notifies you immediately of a loss of vacuum through a visual indicator located on the switch and via a contact in the switch control. Once the Vacstat
Vacuum Interrupter Monitor senses a loss of vacuum, all switch operations will be blocked until the switch has been serviced.

How the Vacstat Vacuum Interrupter Monitor works.

The Vacstat sensor is attached to the vacuum interrupter of a Varmaster If a loss of vacuum occurs, the sensor blocks the optical signal to the
VBM Switch during the manufacturing process. The sensor then control board, and the Vacstat status indicator automatically turns to red
Capacitor & Reactor

continuously monitors the interrupter for the presence of vacuum. to alert the operator to the problem. In addition, the remote status dry
contact provides a means to send an alarm signal to a remote location.
Switching

Once the capacitor switch is installed, the sensor generates an optical The Vacstat monitor also blocks further electrical operation of the switch
signal that travels via a pair of fiber optic cables to a control board in the to prevent possible damage to equipment or injury to personnel.
low-voltage section of the switch. As long as vacuum exists, the fiber
optic signal has a continuous path, and the Vacstat indicator remains in
the normal (unalarmed) state.

Vacuum Interrupter
Insulator

Vacuum
Interrupter
Monitor
Switch Position
Indicator & Counter

Vacuum Interrupter Status Indicator

Control Cable
Connector
Normal Alarmed

Features Benefits/Descriptions
Continuously Monitors Vacuum Interrupter Reduces operating and maintenance costs by eliminating the need for routine off-line
Status While the Switch Is Energized
and in Service vacuum interrupter inspections.

Blocks Switch Operation if Vacuum Protects your equipment and personnel from potential harm.
Loss Is Detected
Provides Local and Remote Indication Enables operating and maintenance personnel to take corrective action immediately in the
of Vacuum Interrupter Status event of loss of vacuum, maximizing system reliability. SCADA notification available.

38
38 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509
 VBM Switching Systems

Varmaster VBM Switch Models

Capacitor & Reactor

Switching
Three Phase Three Phase
15kV/25kV* 400A 25kV 200A
15kV/25kV* 600A 25kV 300A
* 25kV rating for solidly grounded capacitor bank configurations only. 25kV 400A

One Pole*
38kV 400A
38kV 600A
Three Phase 48.5kV 200A**
* Three poles required for a three-phase installation.
38kV 300A
** Solidly grounded capacitor bank configurations only.

One Pole* One Pole*

48.5kV 300A 72.5kV 300A
48.5kV 400A * Three poles required for a three-phase installation.
* Three poles required for a three-phase installation.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 39

39
 VBM Switching Systems

Varmaster VBM Switch Options and Accessories

Operating Mechanisms
A solenoid mechanism has an expected maintenance-free life of 100,000 operations on AC and 15,000 operations on DC. Controls
for solenoid operators are mounted in a separate enclosure.

A motor operator is only used on single-mechanism three-phase Varmaster VBM switches, such as 15kV, 400A and 600A models and 34.5kV,
300A models. All controls are located inside the VBM mechanism housing. Inspection after 10,000 operations is recommended.
Capacitor & Reactor

Switching

Solenoid Operator Motor Operator

The completely sealed operating mechanism housing supports line-to-ground insulators and the modules. An expansion bag in the housing
prevents the intake of contaminants or moisture and contains a desiccant package to maintain dry air.

All electrical control connections to the mechanism are made through a single environmental control cable connector.

An “open-closed” position indicator is directly coupled to the mechanism. A separate operating crank enables manual operation of the switch.
The entire assembly can withstand several G’s without damage. Note that there may be one or more mechanisms for a three-phase Varmaster
VBM switch.

Operating Mechanism Options

Control Operating Control Current per Close Trip Auxiliary
Voltage Mechanism Switch Mechanism Time 4
Time 4
Contacts
AC 120V Motor 5 3 5A 3 sec. 2 cycles 2 A and 2 B 12
AC 120V Solenoid5 60A7,8 6 cycles 6 cycles 4 A and 4 B
AC 48V Motor 3A 5 sec. 2 cycles 2 A and 2 B 12
AC 48V Solenoid5 3,8 60A6 6 cycles 6 cycles 4 A and 4 B
DC 125V Motor 4A 3 sec. 2 cycles 2 A and 2 B 12
DC 125V Solenoid33,8 60A7,8 6 cycles 6 cycles 4 A and 4 B2
DC 250V Solenoid 60A 6 cycles 6 cycles 4 A and 4 A
1. Two A and two B mechanically operated contacts are standard. Six A and 5. Motor operating mechanisms are designed for single-mechanism three-
six B contacts are available as an option. Contacts are rated at 10A, phase switches only.
125VDC or 115VAC.
6. Current is 60A peak for one-, two- or three-mechanism switch systems.
2. Four A and four B contacts available from auxiliary relay. Eight A and eight B
contacts are available as an option. Contacts are rated at 15A, 120VAC and 7. Current is 120A for the 34.5kV, 300A Varmaster VBM switch.
10A, 125VDC.
8. Current for three-mechanism switch systems is approximately 180A peak
3. For capacitor or reactor switching, a low-energy control is available. for three cycles.
See Options and Accessories.
4. Close or Trip Times are measured from applying of close or trip signals.
Vacuum contact travel time is six milliseconds. All Varmaster VBM switches
have built-in anti-pump controls.

40 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 VBM Switching Systems

Varmaster VBM Switch Clearance Requirements

For Varmaster VBM switches with multiple vacuum interrupters in series, a 32" (813mm) clearance must be maintained from all switch line
parts to adjacent equipment, such as buses, reactors, CTs, transformers or frames. Adjacent equipment also includes high-voltage
conductors, which must run horizontally for at least 32" before bending upward.

Failure to meet this clearance requirement will adversely affect the electrical voltage distribution and electromagnetic field within the interrupters
during opening and closing operations. This insufficient clearance can prevent proper interruption within the vacuum switch interrupters,
resulting in undesirable restrikes during opening operations for some application parameters.

32" Clearance around 38kV Single-Phase Interrupters, Front View

Capacitor & Reactor

Switching
Incorrect —
High-Voltage Conductor is
within 32-Inch Area

32"

32" 32"
Correct —
High-Voltage Conductor
is outside 32-Inch Area

Two Interrupters in
Series with Bus Bar
32" 32"

32" Clearance around 38kV Single-Phase Interrupters, Side View

32"

32" 32"

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 41

 VBM Switching Systems

One Interrupter per Phase, 32" (813mm) Clearance Not Required

Capacitor & Reactor

Switching

Three Phase
15kV/25kV

NOTE: The 32" (813mm) clearance requirement does not apply to Varmaster VBM switches with only one interrupter per phase, as shown above.
All other configurations shown must maintain the 32" (813mm) clearance.

Two or More Interrupters per Phase, 32" (813mm) Clearance Required

Three Phase
38kV

Single Phase
48.5kV

Single Phase Three Phase

69kV Double-Stack Interrupters 25kV

42 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 VBM Switching Systems

Varmaster VBM Terminal Pad Orientation Options

for Single-Mechanism Switches

Capacitor & Reactor

Trip Lever &

Switching
Position Indicator

Standard Alternate A Alternate B Alternate C

High-Voltage Connections
Varmaster VBM switches have terminal pads made of aluminum alloy with standard NEMA two-hole drilling. The electrical connection at the terminal
pad must be treated with Alcoa No. 2 joint compound or equivalent. Remove the brown paper from the terminal pad before making electrical
connections. Wire brushing through the compound will improve the connection.

Terminal Pad
13⁄4"
(44mm)

1
⁄2"
(13mm)

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 43

 VBM Switching Systems

Dimensions for Three-Phase Switch, 15kV/25kV* Grounded 400A, 15kV/25kV* Grounded 600A
151⁄2" 151⁄2"
(394mm) (394mm) 2 F1 + F2 ) 100lb.

F1 (50lb. max.)
373⁄8" (949mm)
283⁄16" (716mm)
Control
Cable
Socket 315⁄16" F2
(100mm)
161⁄16" (408mm) 815⁄16" 61⁄2"
(227mm) (165mm)
Capacitor & Reactor

17⁄16"
Switching

(37mm)

251⁄4" (641mm) 73⁄8"

87⁄8" (225mm) (187mm)
83⁄4"
391⁄8" (994mm) (223mm)
44" (1,118mm) Clear Space Required
42" (1,067mm) for Removal of Side View
Mechanism Cover

* Solid grounded systems and capacitor bank only.

3
⁄4" (19mm) Dia. for
13⁄4" (44mm)
Mounting (3 Holes)

Weight: 148lb. (67kg) maximum.

Dimensions for Three-Phase Switch, 25kV 200A, 25kV 300A, 25kV 400A
151⁄2" 151⁄2"
(394mm) (394mm)

Control F ( 50lb. max.)

Cable
Socket
407⁄16"
(1,028mm)
493⁄8" 100lb. max.
(1,254mm)
315⁄16" F2
(100mm)
161⁄6"
(408mm) 815⁄16" 61⁄2"
(227mm) (165mm)

17⁄16"
(37mm)

251⁄4" (641mm) 87⁄8"

(225mm) 73⁄8"
(187mm)
391⁄8" (994mm)
83⁄4"
44" (1,118mm) (223mm)
Clear Space Required for
Removal of Mechanism Cover
42" (1,067mm)
Side View

⁄4" (19mm) Dia. for Mounting (3 Holes)

3
13⁄4" (44mm)

Weight: 225lb. (102kg) maximum.

44 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 VBM Switching Systems

Dimensions for Three-Phase Switch, 38kV 300A

673⁄4" (1,721mm) 73⁄8" 73⁄8"
9
⁄16" (14mm)
(187mm) (187mm)
Dia. Holes
613⁄8" (1,159mm)

3011⁄16" (779mm)
CL Terminal Pads
4411⁄16" (1,135mm)
223⁄8" F1 (40lb. max.)
(568mm)
1
⁄2" (13mm)

Control 13⁄4" (44mm)

Cable
451⁄2"
Socket
(1,156mm)

Capacitor & Reactor

F2 (90lb. max.)

Switching
21⁄4" 557⁄8"
229⁄16" (1,419mm)
(57mm)
(573mm)

251⁄4" (641mm)
83⁄4" (223mm)
73⁄8" (187mm)
391⁄8" (994mm) 87⁄8" (225mm)
44" (1,118mm) Side View
3
⁄4" (19mm) Dia. for
Mounting (3 Holes) 42" (1,067mm)
Clear Space NOTE: Other insulation ratings are available
Required for for extra creepage.
Removal of
Mechanism
13⁄4" (44mm) Cover
Front View

Weight: 225lb. (102kg) maximum.

Dimensions for One-Pole* Switch, 38kV 400A, 38kV 600A, 48.5kV 200A**
31" (787mm)

367⁄16"
(926mm) (50lb. max.)
F1
451⁄4"
(1,150mm)
Control Cable
245⁄16" Socket 4" 207⁄16"
(618mm) (102mm) (516mm)
8 ⁄16"
15

(227mm) 61⁄2"
(165mm)

17⁄16" (37mm)

251⁄4" (641mm) 87⁄8" (225mm) 73⁄8"

(187mm)
3
⁄4" (19mm) 8 ⁄4"
3

Dia. for 391⁄8" (994mm) (223mm)

Mounting
(3 Holes) 44" (1,118mm) Clear Space Required for Side View
42" (1,067mm) Removal of Mechanism Cover

Front View 13⁄4" (44mm)

Weight: 180lb. (82kg) maximum.

* Three poles are required for a three-phase installation.

**Solidly grounded 46kV capacitor bank confiuration.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 45

 VBM Switching Systems

Dimensions for One-Pole* Switch, 48.5kV 300A, 48.5kV 400A

31" (787mm)

A A

F1 (50lb. Max.) 5711⁄16"

367⁄16" Control (1,465mm)
(926mm) Cable
Capacitor & Reactor

Socket Position
245⁄16" Indicator
(48mm)
(618mm)
Switching

(452mm) 17⁄8"
51⁄2" 713⁄16"
(140mm) 61⁄2" (165mm)
4" (102mm)

17⁄16"(36mm) 813⁄16" (224mm)

243⁄4" (629mm) 87⁄8" (225mm)

373⁄4" (959mm) 91⁄2" (222mm)

(3) 3⁄4" (19mm) 44" (1,118mm) Clear Space Required Below 83⁄4" (191mm)
Dia. Holes for Removal of Mechanism Min. Spacing between
for Mounting 42" (1,067mm) Switches 33" (838mm)
13⁄4" (44mm) each
Front View Side View
Weight of one pole switch: 200lb. (91kg) maximum.

*Three poles are required for a three-phase installation.

Dimensions for One-Pole* Switch, 72.5kV 300A

31" (787mm)

A A

557⁄16"
(1,409mm)

Control F1 (50lb. Max.) 643⁄8"

Cable (1,636mm)
Socket
(48mm) Position
3013⁄16"
17⁄8" Indicator
(783 mm) 61⁄2" (165mm)
(452mm)
5 ⁄2"
1
1713⁄16"
(140mm)
315⁄16" (100mm)

17⁄16"(36mm) 815⁄16" (227mm)

251⁄4" (641mm) 87⁄8" (225mm) 83⁄4" (223mm)

73⁄8" (187mm)
391⁄8" (994mm)
Clear Space Required Below Min. Spacing between
44" (1,118mm) Switches 40" (1,016mm)
(3) 3⁄4" (19mm) for Removal of Mechanism
Dia. Holes
for Mounting 42" (1,067mm)
13⁄4" (44mm) each
Side View
Front View
Weight of one pole switch: 225lb. (103kg) maximum.

* Three poles are required for a three-phase installation.

46 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 VBM Switching Systems

Varmaster VBM Switch

Ratings
Maximum Voltage 15.5kV/25kV 3
25kV 38kV 48.5kV 72.5kV
Capacitor and Load Switching 400 600 600 200 300 400 300 400 600 600 200 4 300 400 300
Current1,2 (Amps)
Fault Interrupting Current (kA) 3 4 8 3 3 3 3 3 4 8 4 3 3 3
Momentary Current 20 20 20 15 15 15 15 20 20 20 20 15 15 15
(kA RMS, Asymmetric)
Impulse Withstand (kV BIL) 110 110 110 200 200 200 200 200 200 200 200 250 250 280

Capacitor & Reactor

Terminal-to-Terminal 5
Line-to-Ground (kV BIL)

Switching
(1.2 x 50 Positive Wave) 150 150 150 150 150 150 200 200 200 200 250 250 250 350
Maximum 60-Cycle Withstand Line-to-Ground (kV)
One Minute Dry 101 101 101 101 101 101 138 138 138 138 178 178 178 178
Two Seconds Wet 74 74 74 74 74 74 119 119 119 119 176 176 176 176
Maximum Peak Making Current (kA) 20 20 20 15 15 15 15 20 20 20 20 15 15 15
Maximum Peak Back-to-Back 10 10 10 8 8 8 8 10 10 10 10 8 8 8
Inrush Current (kA)6
Two-Second Current (Amps) 12,500
Four-Second Current (Amps) 9,000

1. Varmaster VBM switches can switch loads of any power factor up to their continuous current rating. Include effects of voltage variances, harmonic currents
and load tolerances in calculating continuous current.
2. Varmaster VBM switches are available with continuous current ratings through 3,000A for non-capacitor bank applications. Consult your T&B representative
regarding application of these switches.
3. Grounded systems only at 25kV.
4. In capacitor switching applications, the 48.5kV, 200A Varmaster VBM may be used on solidly grounded systems and grounded capacitor banks with total current
less than 200A. For all other loads, this VBM rating is 600A.
5. Interrupter portion of switch does not provide a visible open gap; therefore, it cannot be used to establish a safety clearance for personnel.
6. In back-to-back capacitor bank switching applications, it is recommended that inrush current be limited to the values shown for maximum maintenance-free
performance. Current limiting reactors through 60 microhenries/phase are available from Joslyn Hi-Voltage. Refer to Joslyn Hi-Voltage bulletin T.D. 750-457.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 47

 VBM Switching Systems

Ordering Information for Joslyn Hi-Voltage™ Varmaster VBM Switching Systems

Please specify:
1. Application
Capacitor Switching, Reactor Switching or Filter Bank Switching

NOTE: a) With capacitor bank applications, specify grounded or

ungrounded configuration.
b) Certain filter banks may require additional vacuum interrupters.
Please consult your Thomas & Betts representative when
applying Varmaster VBM switches for filter bank switching.
Capacitor & Reactor

Example:
1. Capacitor Switching — Ungrounded
2. Voltage Rating
Switching

12.5kV, 15.5kV, 25kV, 38kV, 46kV or 69kV

2. 38kV Varmaster VBM

3. Continuous Current Rating

200A, 300A, 400A or 600A 3. 600A Continuous

4. Control Voltage 4. 120VAC Control Voltage

120VAC, 220/240VAC, 48VDC, 110VDC, 125VDC or 250VDC

5. Operating Mechanism 5. Solenoid-Operated Mechanism

Solenoid or Motor. Motor operator can only be supplied with
a single-mechanism switch, such as a 15kV model.
6. Terminal Pad Orientation — Standard

6. Terminal Pad Orientation 7. 17' 6" Cable

Select terminal pad orientation from diagram on page 43

8. 8-ft. Galvanized Steel Mounting Stand

7. Cable Length
Solenoid: 17' 6" or 26'
9. Zero Voltage Closing Control, Fisher Pierce®
Motor: Up to 50' in 5' increments Series 4400 AutoCap™ Capacitor Control

8. Mounting Stand
Substation Frame — Height: 8 or 10 ft.;
Material: Galvanized Steel or Aluminum
Pole Mounting Frame — For 15.5kV or 38kV single-mechanism
Varmaster VBM switches; Material: Galvanized Steel

9. Options & Accessories

• Capacitor Controls: Fisher Pierce® 4400, 4500,
AC100 AutoCap™ Control
• Zero Voltage Closing (ZVC) Control
• Current Limiting Reactors

NOTE: For standard control configurations and faster delivery, call 800.326.5282.
For more information on capacitor controls, see the Fisher Pierce Product Selection Guide PG-PC-FP-1008.

48 8155 T&B Boulevard Memphis TN 38125 • 800.326.5282 utility.tnb.com PG-PC-JOS-0509

 VBU Switches

Joslyn Hi-Voltage™ VBU Capacitor Switches

Ideally suited for capacitor switching
on 69kV to 230kV systems.
Joslyn Hi-Voltage™ VBU Capacitor Switches are sealed against the environment, immune to ice and
contamination and designed to withstand system voltage continuously in the open position. The completely
sealed operating mechanism requires neither heaters nor routine exercise.

Suitable for all loads, the reliable vacuum interrupters in the VBU capacitor switches ensure dependable

Capacitor & Reactor

switching of magnetizing current, cable or line charging current or load current of any power factor.
VBU capacitor switches are ideally suited for capacitor switching.

Switching
VBU capacitor switches can be applied on 69kV to 230kV systems. The flexibility of their modular design
makes a change in the voltage rating of VBU capacitor switches as simple as adding or subtracting the
appropriate number of vacuum contact modules.

VBU capacitor switches are free of explosive or combustible materials and are designed to be virtually
maintenance-free. Normal operation inspections should be conducted every 5–10 years or 10,000 operations.
Testing, when required, is fast and easy.

VBU capacitor switches ship completely assembled and adjusted. They are lightweight and easy to install,
requiring a minimum of structural support and space. Less expensive to purchase and install than circuit
breakers, they are often mounted on potential transformer stands and offer quiet yet high-speed operation.

VBU Capacitor Switch

Features Benefits/Descriptions
Vacuum Interruption and Completely oil-free operation. No explosive or combustible materials to compromise the
Solid Dielectric Joslyte Insulation safety of personnel or equipment.

Modular Design Change voltage rating simply by adding or removing vacuum contact modules.

Completely Sealed Construction Long, virtually maintenance-free service life; no heaters or routine exercise required.

Wide Choice of Control Options Ensures dependable switching of magnetizing current, cable or line charging current
or load current of any power factor.

Closes three switch poles independently, synchronized with the occurrence of zero
Zero Voltage Closing
(ZVC) Control Available voltage in each phase, eliminating overvoltage duty on capacitors and system overvoltage
disturbances.

PG-PC-JOS-0509 utility.tnb.com 800.326.5282 • 8155 T&B Boulevard Memphis TN 38125 49

 VBU Switches

Interrupter Module
Each vacuum interrupter module contains a vacuum interrupter mounted The stop bolts determine the separation of the vacuum contacts in the
within an outer housing. Capacitors are connected in parallel with each open position. The vacuum interrupter contacts close with a downward
vacuum interrupter to ensure uniform voltage distribution across all motion of the module drawbar. The downward motion also compresses
interrupter modules in an interrupter assembly. The space within the the springs, providing stored energy for the opening operation.
outer housing is filled with Joslyte solid dielectric insulation, which
provides increased dielectric strength over the exterior of the vacuum After the module drawbar has been moved downward to the point where
interrupter and enables the module assembly to resist physical shock. the vacuum contacts close, it is moved downward an additional distance.
This distance is referred to as overtravel. During overtravel, the vacuum
The electrical connection between interrupter modules is accomplished contacts are not moving since they are a butt design and are essentially
Capacitor & Reactor

through the upper end flange and lower end flange. Current is transferred fully closed once continuity is established. The overtravel of the module
Switching

from the upper end flange to the movable contact end of the vacuum drawbar increases the stored energy in the opening springs and
interrupter through laminated shunts. The non-moving end of the vacuum compresses the contact pressure spring. The contact pressure spring is
interrupter is connected directly to the lower end flange. The vacuum preset so the amount of contact pressure is substantially independent of
interrupter contacts are opened and closed by the module drawbar. the amount of overtravel.

A pair of compression springs forces the drawbar upward — which The module drawbars connect mechanically to each other and to the
opens the vacuum interrupter —and drawbar stop bolts limit the master drawbar by a pair of pull rods, which pass through each module.
amount of upward motion of the module drawbar. The master drawbar connects to the operating mechanism via the
master pull rod located within the line-to-ground insulator.

8
11 5
1. Vacuum Interrupter
12
2. Outer Housing
3. Capacitors 7

4. Joslyte Solid Dielectric Insulation 9

5. Upper End Flange
6. Lower End Flange 10
1
7. Movable Contact End 2
8. Laminated Shunts
9. Module Drawbar
3

10. Compression Springs

11. Drawbar Stop Bolts
12. Contact Pressure Spring
4

13. Pull Rods

6

14. Master Drawbar

15. Master Pull Rod

13

14

15

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 VBU Switches

Position Indicator
A visual position indicator attaches to each mechanism housing.
It directly activates by movement of the primary switch mechanism.
Auxiliary switch contacts are available in each VBU pole for remote indication
of VBU position and interlocking the VBU with other equipment.

Operating Mechanism
Each pole of the VBU contains an operating mechanism; there is no
mechanical interphase connection.

Capacitor & Reactor

The vacuum interrupters are held in the open position by the opening springs

Switching
located in each interrupter module. The operating mechanism utilizes solenoids
to impart a downward motion to the master pull rod, which pulls the vacuum
interrupters to the closed position. The operating mechanism linkages then lock Position Indicator
in an overtoggle position to restrain the contacts in the closed position. When
the mechanism reaches the closed overtoggle position, the close solenoids are
automatically de-energized. The VBU is opened by energizing a low-energy trip
solenoid. The solenoid untoggles the mechanism and removes the restraining
force that holds the contacts closed. This action enables the opening springs
within the interrupter modules to open the vacuum contacts.

Solenoid

Armature
Closing
Spring
Pull Rod

Toggle Toggle
Link Link

Operating Mechanism (open) Operating Mechanism (closed)

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 VBU Switches

General Description

The major components of a Joslyn Hi-Voltage™ VBU

Capacitor Switch are the interrupter assembly, the insulator Upper
assembly and the operator assembly. Terminal Pad

The interrupter assembly is a modular design that connects

A Interrupter
vacuum interrupter modules electrically in series. The Assembly
number of vacuum interrupter modules is determined by
recovery voltage considerations. The interrupter assembly is
connected to the operating mechanism with an insulating
Capacitor & Reactor

operating rod located within the hollow line-to-ground

insulator assembly.
Switching

Lower
Terminal Pad

B
Insulator
Assembly

Terminal Box

Operator
17" Assembly

Single Pole

52
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 VBU Switches

Specifications and Ratings

The VBU capacitor switch yields a very long service life with a modular design including vacuum interrupter
modules connected electrically in series and mechanically in parallel. The VBU system is supplied with the
appropriate number of modules determined by recovery voltage considerations for specific applications
(refer to VBU Ratings table). Order by fully describing the application, options and accessories.

Specifications
Standard Control Features Include:
Electrical Operations Counter, Heater, Anti-Single Phasing Circuit
Voltage Class:

Capacitor & Reactor

69kV–230kV

Switching
Continuous Current (Amperes):
600
Fault Interrupting Current (Amperes, Symmetrical):
4,000
Momentary Current (Amperes, Asymmetric):
40,000
Two-Second Current (Amperes):
10,000
Three-Second Current (Amperes):
8,000
Four-Second Current (Amperes):
7,000
Closing Time:
55 milliseconds
Max. Interrupt Time:
2 cycles
Control Current Close:
1A peak at 48VDC or 125VDC
Control Current Trip:
18A at 125VDC; 54A at 48VDC

VBU Switch Ratings

Rated Maximum Term. to Term. Interrupter Modules Weight per Phase Primary
Voltage (kV) L-G BIL (kV) BIL (kV) per Phase A B (lbs.) Application*
72 350 400 4 8' 71⁄4" 30" 710 TGU
121 550 550 5 11' 11⁄4" 48" 860 TG
121 550 750 7 13' 11⁄4" 48" 940 U
145 750 650 6 13' 11⁄4" 60" 950 T
145 750 750 7 14' 11⁄4" 60" 990 G
145 750 850 8 15' 11⁄4" 60" 1,030 U
169 750 750 7 14' 11⁄4" 60" 990 T
169 750 850 8 15' 11⁄4" 60" 1,030 G
169 750 950 9 16' 11⁄4" 60" 1,070 U
242 900 950 9 17' 71⁄4" 78" 1,180 TG
* Primary Application Codes:
T = Transformer Switching & Fault Protection — Grounded or Ungrounded
G = Shunt Capacitor or Reactor Switching — Solidly Grounded Source & Load
U = Shunt Capacitor or Reactor Switching — Ungrounded Source or Load
Refer to Joslyn Hi-Voltage Bulletin TD 750-457 for recommended inrush current-limiting reactor size if applied for back-to-back capacitor banks.

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53
 VBU Switches

Ordering Information for Joslyn Hi-Voltage™ VBU Switches

Please specify:
1. Application
Capacitor Switching, Reactor Switching or Filter Bank Switching
NOTE: a) With capacitor bank applications, specify grounded or
ungrounded configuration.
b) Certain filter banks may require additional vacuum interrupters. Example:
Please consult your Thomas & Betts representative when
Capacitor & Reactor

applying VBU switches for filter bank switching.

1. Capacitor Switching — Ungrounded
Switching

2. Voltage Rating
72kV, 121kV, 145kV, 169kV or 242kV 2. 169kV VBU Switch

3. Continuous Current Rating 3. 600A Continuous

600A

4. 120VAC Control Voltage

4. Control Voltage
120VAC, 220/240VAC, 48VDC, 110VDC, 125VDC or 250VDC

5. Solenoid-Operated Mechanism
5. Operating Mechanism
Solenoid only
6. 17' 6" Cable

6. Cable Length
Solenoid: 17' 6" or 26'
7. 8-ft. Galvanized Steel Substation Frame

7. Mounting Stand 8. Zero Voltage Closing Control, Fisher Pierce®

Substation Frame — Height: 8 ft.; Material: Galvanized Steel Series 4400 AutoCap™ Capacitor Control

8. Options & Accessories

• Capacitor Controls: Fisher Pierce® 4400, 4500,
AC100 AutoCap™ Control
• Zero Voltage Closing (ZVC) Control
• Current Limiting Reactors

NOTE: For standard control configurations and faster delivery, call 800.326.5282.
For more information on capacitor controls, see the Fisher Pierce Product Selection Guide PG-PC-FP-1008.

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 ZVC Control

Joslyn Hi-Voltage™ Zero Voltage

Closing (ZVC) Control
Eliminates overvoltage disturbances.
The Joslyn Hi-Voltage™ Zero Voltage Closing (ZVC) Control is a cutting-edge
microprocessor-based capacitor control. When an external close command is received,
the ZVC virtually eliminates capacitor energization transients by closing three switch poles
independently, synchronized with the occurrence of zero voltage in each phase. The closing
sequence of the poles minimizes the time from the first pole closure to the last pole closure.

Capacitor & Reactor

A selected reference phase of the system voltage is used for determining the zero voltage crossing information, and an internal calibration

Switching
process is used for determining accurate closing time requirements. With this information, the microprocessor sets the individual close
command delays required to ensure pole closures at points corresponding to the system zero voltage crossing.

The expected benefits include:

• Increased power quality by utilizing capacitor switching, significantly reducing voltage spikes
that are a nuisance to sensitive equipment like computers and adjustable-speed drives
• Increased capacitor and switch life
• A reduction of induced voltages into the low-voltage control wiring
• A reduction of station ground transients and distribution ground transients
VOLTAGE
VOLTAGE

CLOSE CAP #1* CLOSE CAP #1*

Standard Control With ZVC Control
* Only one phase shown for clarity.

Features Benefits/Descriptions
Interfaces with a Variety of Equipment Works with new or existing capacitor controllers and Joslyn Hi-Voltage™ VerSaVac®
Capacitor Switches, Varmaster VBM Switches and VBU Capacitor Switches.

Mitigates System Overvoltage Disturbances Eliminates electronic adjustable speed drive nuisance tripping.

Eliminates High Inrush Currents Increases capacitor and related high-voltage equipment life.

Field-Proven Design Installations worldwide — more than 15 years successful field experience.

Available for 15kV to 230kV Voltages Supports a variety of systems and applications; available for pole-top
distribution capacitor banks.

Easy Installation and Setup Simply select phase rotation, reference phase, voltage sensing and bank configuration
(grounded or ungrounded).

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 ZVC Control

The ZVC is designed to automatically close Joslyn Hi-Voltage™ VerSaVac® associated with that phase. The microprocessor control circuitry is
Capacitor Switches, Varmaster VBM Switches and VBU Capacitor intentionally designed to energize at these timing points to allow for
Switches at strategic points that correspond to the zero voltage crossing any switch variations to have minimal effect on the intended transient
and the bank’s configuration. For a grounded bank configuration, the reduction results.
capacitor phases energize 0.3 milliseconds after each respective phase
zero voltage crossing point. For an ungrounded capacitor bank A timing accuracy of ±0.89 milliseconds, with respect to the zero voltage
configuration, the ZVC initiates the first pole to close 0.3 milliseconds crossing target point, should be maintained after initial set-up of the ZVC.
after the zero voltage crossing reference point. The second pole With this level of accuracy and control, overvoltages can be reduced
automatically closes 0.3 milliseconds after the voltage difference between from a theoretical maximum of 2 per-unit voltage to 0.1 per-unit voltage.
the first and second phases is zero (which occurs 30 electrical degrees Also, overcurrents can be reduced to less than 0.2 per-unit current of the
Capacitor & Reactor

after the first pole’s zero voltage crossing point). The third pole is closed maximum theoretical inrush currents that ranged from 40 to 100 per-unit
at 0.3 milliseconds after the zero voltage crossing reference point current for back-to-back capacitor bank switching and 5 to 20 per-unit
Switching

current for single-bank switching.

The ZVC Control works with any manufacturer’s new or existing capacitor controllers and offers:
• Zero voltage closing • Voltage zero synchronization
• Low close energy • Improper sequence trip monitoring
• Automatic calibration • Flashing self-check LED
• Calibration data storage • Error-indication LED
(non-volatile memory) • Error-reset push buttons

Provided Standard Features Additional Available Options

• Automatic improper sequence trip • Two-pole control for ungrounded capacitor bank applications
• Extra switch auxiliary contacts (4-A and 4-B) • Capacitor-operated low-energy trip
• Control alarm output contact (form C) • Undervoltage trip
• Control cabinet heater • Aluminum cabinet
• Calibration cable (either 18.5- or 27-ft. length) • Bypass ZVC mode switch — enables emergency close operations
without using the ZVC control logic

Specifications
Timing Accuracy:
±0.89ms @ 3 sigma with respect to designated zero voltage
crossing target point
Close Response Time:
5–7 cycles after receiving external close command
Open Response Time:
3–5 cycles after receiving external open command
Temperature Range:
-22 to +158° F (-30 to +70° C)*
Control Voltage:
120VAC nominal, ±10%

* Control is designed for operation through this range; however, timing

variances greater than 0.89ms could be encountered at temperatures
colder than -4° F (-18° C) and warmer than 140° F (60° C). These
variances are expected to remain within 1ms of the zero voltage
crossing reference point.

Specifications can change without notice.

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 ZVC Control

ZVC Control and VerSaVac® switches

A typical layout of system and control using both the ZVC and a VerSaVac® switch is shown below. As a customer-ordered option, the ZVC Control
can be mounted directly on the capacitor rack assembly. This application will eliminate the need for the junction box assembly.

For greater control, opt for the Joslyn Hi-Voltage™ ZVC Control System with VerSaVac switches. It consists of the following components:

• ZVC Control
• Three VerSaVac switches
• Junction box assembly that includes three separate VerSaVac cables and one main control cable

Capacitor & Reactor

General Equipment Layout

Switching
VSV Switch Junction Box

Transformer
Capacitor Bank

ZVC Control

Capacitor Control

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 ZVC Control

ZVC Control and the junction box assembly

Additional details on the junction box assembly are shown in the diagram below. The individual switches are connected to the junction box using
cables with threaded pin connectors. Also, a keyed pin connector is provided for an easy and secure connection of the main control cable to the ZVC
Control. The main control cable runs from the junction box to the control. All necessary connections into the junction box for the individual VerSaVac
switch cables and the main control cable are made at the factory.

Junction Box Assembly

Phase A Phase B Phase C
Capacitor & Reactor

Calibration Cable
Connection
Switching

TB1 Terminal
Blocks
TB2
VSV Switch
Junction
Box
Main
Control
VSV Switch Cable Cable

Joslyn
ZVC Control
NOTE: Connection of the individual cables to the correct
system phase designation is critical to proper operation.

ZVC Control and Varmaster VBM switches

A typical layout of system and control using both the ZVC and Varmaster VBM switches is shown below. The individual poles are connected
to the ZVC Control using cables with keyed pin connectors on the switch end.

For greater control, opt for the Joslyn Hi-Voltage™ ZVC Control System with Varmaster VBM switches. It consists of the following components:

General System Layout • ZVC Control cabinet

• Three Varmaster VBM switches (poles)
VBMs
(Actual configuration
• Three Varmaster VBM pole cables (either standard 17.5- or maximum 26-ft. lengths)
varies based on system
voltage application)

Joslyn
Control
Cabinet
Calibration Cable
Connection
ZVC
Control TB
Panel

VBM PTB
Switch
Cable Interconnection
Terminal Blocks

NOTE: The cables can be shortened as required in the field, but it is recommended that all three cables be the same length.
Connection of the individual cables to the correct system phase designation is critical to proper operation.

Ordering Information for ZVC Control

See pages 48 and 54.

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