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Saudi Aramco Inspection Checklist: Review of Procedure For Weld Repair (Plant Piping) SAIC-W-2002 15-Jul-18 Weld

The document is a Saudi Aramco inspection checklist for reviewing weld repair procedures at a plant. It contains 7 items to check if the repair procedure meets Saudi Aramco standards. The items ensure the procedure has: 1) unique weld numbering and tracking of repairs, 2) step-by-step repair details including NDT and welding requirements, 3) limits of two repair attempts before requiring full weld removal, 4) utilization of previously approved welding procedures, 5) qualified welders, 6) specific crack repair requirements, and 7) cracks evaluated by Saudi Aramco's Construction Support Department.

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543 views1 page

Saudi Aramco Inspection Checklist: Review of Procedure For Weld Repair (Plant Piping) SAIC-W-2002 15-Jul-18 Weld

The document is a Saudi Aramco inspection checklist for reviewing weld repair procedures at a plant. It contains 7 items to check if the repair procedure meets Saudi Aramco standards. The items ensure the procedure has: 1) unique weld numbering and tracking of repairs, 2) step-by-step repair details including NDT and welding requirements, 3) limits of two repair attempts before requiring full weld removal, 4) utilization of previously approved welding procedures, 5) qualified welders, 6) specific crack repair requirements, and 7) cracks evaluated by Saudi Aramco's Construction Support Department.

Uploaded by

m4metz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU-15-July-2018-REV. 2018.05.00(Standards Cutoff - May 31,2018) Rev.2018.05.

00 31-May-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Procedure for Weld Repair (Plant Piping) SAIC-W-2002 15-Jul-18 WELD-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Repairs are identified, controlled, tracked and reported per the


requirements of SAEP-1160 :
A) ID is per unique numbering system (Para. 6.2)
B) Control is per the Contractor's Written & approved
SAEP-1160,
A1 procedure & use of Saudi Aramco Checklist SAIC-W-2013 & NDE
Section 6
SATIPs & Process Control Checklists (Radiography, MT, PT, etc.)
C)
Tracking & reporting (Backlogs, etc.) are per Para. 6.3
Repair procedure shall include the following Provisions:

1) A step-by-step detail of the repair, from weld ID change thru the


excavation process, NDT, special cleaning & other considerations,
rewelding of the excavation, final acceptance/clearance (includes Final
SAEP-1160,
NDE, PWHT, PMI, HT, visual acceptance, etc. per SAEP-1160)
A2 Section 6 SAES-
W-11, Para.18
2) NDT* reqmts (MT/PT to verify defect removal & RT/UT)

3) Welding requirements (i.e.: WPS, Pre-heating,


PWHT)
Repair Procedure contains a disposition for weld repair as follows:
A) Welds may be repaired twice.
b) If the repair weld is still not acceptable after the second repair, then
SA Inspection has the sole authority for the decision to permit additional
SAES-W-011,
A3 repair attempts or to require the entire weld be cut out.
Para. 18.1
Note: The limitation on the number of repairs does not include adjacent
sequential repairs where the length of the area to be repaired is limited by
structural strength or other considerations.

The repair procedure may utilize a welding procedure previously approved


SAES-W-011,
A4 by CSD in conjunction with a separate method statement or it may be a
Para. 18.4
separate detailed welding procedure.

Repair procedure states that repair welds are performed by welders


SAES-W-011,
A5 qualified in accordance with ASME SEC. IX. (Valid JCCs).
Para. 8.1

Specific Repair requirements for cracks is stated as follows:


A) Fabrication related shall be approved by Saudi Aramco assigned
inspector. The repair procedure including inspection, excavation approved
SAES-W-011,
A6 welding procedures shall be reviewed and approved by the inspector.
Para. 18.2
c) Crater cracks are
ground out and NDT performed as necessary.

Cracks that are related to the base metal or welding consumable shall be SAES-W-011,
A7
evaluated by CSD before any repair attempts. Para. 18.2

Saudi Aramco: Company General Use

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