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Saudi Aramco Inspection Checklist

The document is a Saudi Aramco inspection checklist for reviewing procedures related to the control of welding consumables including storage, handling, issuance, and conditioning for plant piping. It contains acceptance criteria for ensuring personnel are properly trained, procedures detail the controls for consumables, and records are maintained. Key requirements include consumables must conform to standards, be stored and dried according to specifications, and filler metals must be properly identified.

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158 views2 pages

Saudi Aramco Inspection Checklist

The document is a Saudi Aramco inspection checklist for reviewing procedures related to the control of welding consumables including storage, handling, issuance, and conditioning for plant piping. It contains acceptance criteria for ensuring personnel are properly trained, procedures detail the controls for consumables, and records are maintained. Key requirements include consumables must conform to standards, be stored and dried according to specifications, and filler metals must be properly identified.

Uploaded by

m4metz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU-15-July-2018-REV. 2018.05.00(Standards Cutoff - May 31,2018) Rev.2018.05.

00 31-May-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure - Control of Welding Consumables
SAIC-W-2009 15-Jul-18 WELD-
(Storage, Handling, Issuance, Conditioning) - Plant Piping
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements - Covered by Procedure

Personnel involved in handling, storage, conditioning, issuance & controls of


welding consumables are trained as described below: Sch. Q,
A) Material Controller Attachment IV
(Receipt, Control, Storage, Handling, Issue, etc.)
B) Welding Foreman/Supervisor Tables
A1
(Issue, Distribution, Control, Return)
C) QC Inspector (Monitors approved procedure and all Special Process
activities)
D) Welders (Follows approved WPS for consumables received/used) (Welding)

Procedure provides details on how welding consumables are controlled by


the following but not limited to: A)
Sch. Q,
Receipt & Storage requirements - prior to issuance
Attachment IV
B) Material controller- Stock control (First in, First
out) & issuance C)
Tables
A2 Requestor/User - Receiving of consumables (Daily Basis)
D) Return of un-used consumables, ID system &
Special Process
reconditioning E) Disposal Authorization (Rejected
Consumables, etc.) SAIC-W-2010, SAIC-
(Welding)
W-2009 & SAIC-W-2032 are utilized in development & revision of
Procedures
Sch. Q,
Procedure contains these relevant QC Report Forms (Records) for
Attachment IV
documenting & monitoring control of welding consumables:
A) SATR-W-2009 - Rod Oven Calibration (Storage, Bake,
Tables
A3 Portable)
B) SATR-W-2010 - Welding Consumable Issuance Record
Special Process
C) SATR-W-2020 - Recv Insp Detail Form & QC log
(Consumables)
(Welding)
Electrodes, filler wires, and fluxes shall conform to ASME SEC IIC. SAES-W-011,
A4
Other consumables may be used only with the approval of CSD Para. 6.1

Procedure specifies all consumables shall be stored and dried in


accordance with the requirements of SAES-W-011 Attachment 1 for SMAW SAES-W-011,
A5
electrodes and Attachment 2 for other consumables. Para. 6.2
NOTE: Refer to Attachment-1 & Attachment - 2

GTAW filler metals have either the AWS/ASME identification or


SAES-W-016 &
manufacturer's unique ID code marked on each individual rod, by
A6 SAES-W-011
manufacturer, with flags, stencils or stamps. *This has been a big problem
Para. 6.3
on large projects

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-15-July-2018-REV. 2018.05.00(Standards Cutoff - May 31,2018) Rev.2018.05.00 31-May-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure - Control of Welding Consumables
SAIC-W-2009 15-Jul-18 WELD-
(Storage, Handling, Issuance, Conditioning) Plant Piping
Attachment 1

TAttachment 2 – Conditioning, Storage and Exposure of Wires and Fluxes


SAW fluxes:
Fluxes for material with a minimum specified tensile strength less than or equal to 70 Ksi
All fluxes shall be stored in sealed containers in a dry environment. Opened SAW flux containers shall be stored continuously in ovens at
65°C minimum or the manufacturer's recommendation, whichever is greater. Any flux that has become moist or wet shall not be used and
shall be discarded.
Fluxes for material with a minimum specified tensile strength exceeding 70 Ksi
Fluxes will be dried, stored and handled in accordance with the manufacturers’ recommendations in order to achieve a dissolved hydrogen
content of less than 8 ml H2/100 g metal. A written procedure giving the handling requirements will be submitted to inspection.
SAW, GTAW, GMAW, and FCAW electrodes and wires:
All electrodes and wires shall be stored in sealed containers in a dry environment. Any wires that have visible rusting or contamination shall
not be used and shall be discarded.

Saudi Aramco: Company General Use

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