500 / 501

CONFIGURABLE CONTROLLERS

Main applications
l Plastics extrusion lines and
injection moulding machines
l Polymerisation plant for Main features
synthetic fibre production l Inputs for thermocouples and
l Climatic chambers and test resistance thermometers completely
benches configurable from the faceplate
l Chemical and pharmaceutical l Settable Offset function for input signal
industries l Relay, logic or continuous control
l Food processing output
l Packaging machinery l Loop Break Alarm for open circuit load
l Wood working machines or shortcircuit probe
l Polyuretan machines l Alarm with configurable PD action for
l Mould cooling units cooling
l Industrial ovens l Self tuning, Auto tuning, Soft-start,
l Presses for rubber bumpless Man/Auto function

GENERAL TECHNICAL DATA

Microprocessor controller in 48x48 (1/16 lower limits on the access of the operator INPUTS
DIN) format manufactured with SMT. to modify the configuration parameters. Accuracy 0,5% f.s. ±1digit.
The instruments have an operator interfa- A hardware jumper removes the possibi- Sampling time 120msec.
ce made up of 3 keys, a double 3-digit lity to enter into the configuration.
TC - Thermocouple
(500) or 4-digit (501) display and 3 indica- for 500 instrument
tor LED’s, protected by a Lexan membra- J (Fe-CuNi) 0...800°C / 32...999°F
ne to IP54. K (NiCr-Ni) 0...999°C / 32...999°F
The input section for the measured varia- N (NiCrSi-NiSi) 0...999°C / 32...999°F
ble offers the choice of different sensor S (Pt10Rh-Pt) 0...999°C / 32...999°F
types: R (Pt13Rh-Pt) 0...999°C/32...999°F
• Thermocouples type J, K, N, S, R, T T (Cu-CuNi) -100...400°C / -148...752°F
• Resistance Thermometer Pt100 (3-wire)
• Linear inputs: for 501 instrument
0-50mV, 10-50mV faceplate configurable J (Fe-CuNi) 0...800°C / 32...1472°F
2-10V, 0-10V, 0-20mA, 4-20mA with K (NiCr-Ni) 0...1300°C / 32...1999°F
external shunt. N (NiCrSi-NiSi) 0...1300°C / 32...1999°F
The instruments have two relay outputs S (Pt10Rh-Pt) 0...1600°C / 32...1999°F
(5A, 250Vac with cosj = 1) or static PNP R (Pt13Rh-Pt) 0...1600°C/32...1999°F
(24Vdc, 20mA). T (Cu-CuNi) -100...400°C / -148...752°F
The first output is changeover and is
dedicated to the control output. Configured from the faceplate.
The second is a programmable alarm. The error on the ambient temperature
In alternative to the relay control output, compensation is 0,05°C for every °C
it is possible to have an analogue output variation.
0-20mA, 4-20mA or 0-10V, 2-10V. Over and under range, erroneous con-
The programming of the instrument has nection and open circuit probe messages.
increasing levels of complexity and the RTD 2/3-wires
various parameters are grouped in three for 500 instrument
different layers. Pt100 -19.9...99,9°C / -19,9...99,9°F
With increasing value of the programma- Pt100 -199...400°C / -199...752°F
ble protection code, it is possible to place
for 501 instrument from the faceplate: • Hysteresis for the alarm setpoints is
Pt100 -199,9...199,9°C / -199,9...199,9°F - Proportional band 0,0...99,9% f.s. configurable from the faceplate in the
Pt100 -200...400°C/ -328...752°F - Integral time 0,0...99,9 min range:
- Derivative time 0,0...9,99 min -199...999 (-999...1999) digit
DC - Linear
(0,0...19,99 min)
0...50mV, 10...50mV WEIGHT
- Reset power (proportional band
Input impedance >1MΩ. 250g
position) 0...100%
To be used only with external shunt on the - Hysteresis (only for On/Off control)
controller for 0...10V, 0/4...20mA signals. -199...999 (-999...1999) digit.
- Soft-start (gradual increase of main
OUTPUTS output power over a predetermined time
Main output (MAIN) with direct action (hea- on switch on) 0...99,9 min
ting) / inverse action (cooling). - Manual reset (correction of the offset
after setting) -199...999 digit (-999...1999)
Relay
- Offset (setting a difference between the
Rated at: 5A/250Vac a cosj=1
actual measurement of the input probe
(3,5A a cosj=0,4).
and the value read by the controller)
Spark suppression on the NO contact
-199...300 (-300...300) digit.
(order code: R0)
- Automatic/Manual function with
Logic Bumpless transfer between manual and
22Vdc, Rout=470Ω (20mA, max 12V) automatic. Manual power stored.
Protected against inverse polarity and - Automatic power ON and power OFF to
shortcircuit. disactivated the instrument.
(order code D2)
ALARMS
Continuous • 1 alarm, settable as absolute, deviation
0...20mA or 4...20mA on a maximum resi- or symmetrical deviation alarm with
stance of 500Ω configurable as 0...10V respect to the control setpoint with
with 500Ω load impedance. configurable mode (Hi or Lo).
Load resistance ≥ 47kΩ. • The alarm point may be set anywhere
POWER SUPPLY within the configured scale.
Standard: 100...240Vac/dc ±10% • Alarm (AL) with PD action with
on request: 11...27Vac/dc ±10% configurable parameters:
50/60Hz, max. 6VA - Proportional band is set for the
Protection by internal fuse not serviceable hysteresis -199...999 (-999...1999) digit.
by the user. - Derivative time 0,0...9,99 (0,0...19,99) min.
- Cycle time 1...200sec (0 for On/Off alarm).
AMBIENT CONDITIONS • Alarm output can be associated to LBA
Working temperature: 0...50°C function for open circuit load or shortcir-
Storage temperature: -20...70°C cuit probe.
Humidity: 20...85%Ur non condensing • LBA (Loop Break Alarm) function alarm.
CONTROL • Intervention time and power output in
the alarm condition are configurable from
On/Off, P, PD, PID either for heating or
the faceplate.
cooling, with parameters configurable

FACEPLATE DESCRIPTION

A
A - Input variable display, G
3 digit (500), 4 digit (501), green digits h. 10mm B
B - Display of entered data F
3 digit (500), 4 digit (501), green digits h. 10mm (500), 8mm (501)
C - “Function” key
D - “Raise” key
E - “Lower” key
F - Main output indication, green led D E C
G - Alarm output indication, red led

A
G

B
F
IP54 faceplate protection

D E C
DIMENSIONS AND CUT-OUT

59

48 70

48

70

45

45

100

10

Dimensions: 48x48mm depth 100mm

CONNECTION DIAGRAM

NC
OUT2
OUT1 C (AL)
(MAIN)
NO

PWR
SUPPLY
TC Pt100 Pt100 2-wires
3-wires

! Apply user’s manual warnings for a correct installation

 ORDER CODE

MODEL STANDARD CONFIGURATION

500 500 HW and SW
501 501
- With Hw/Sw configuration
protection
OUTPUT
Setpoint = 400
Relay R0* AL = 100
Logic D2 Pb = 1,0%
rSt = 0
DC voltage V Ct = 20sec
DC current I PSt = 0%
S.tu = 0
Lb.t = 0min
ALARMS Lb.P = 25%
It = 4,0min
1 relay alarm R0* dt = 1,0min
1 logic alarm D2 SOF = 0
Hy1 = 1
Pro = 19
POWER SUPPLY AL = 11 (=1)
Out = 0
11...27Vac/dc 0
Typ = 0
100...240Vac/dc 1* Ct.a = 20 sec
dt.A = 1,00 min
oFt = 0
LO.S = 0
(*) Standard model HI.S = 800
brd = 4 (mod. 500);
6 (mod. 501)

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

In conformity to ECC 89/336/CEE and 73/23/CEE with reference to standards:

- EN 50082-2 (immunity in industrial environment) - EN 50081-1 (emission in residential environment) - EN 61010-1 (safety)
cod. 80291 - 06/99

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it